WO2023155406A1 - 应用于废气处理系统的阀门控制装置 - Google Patents

应用于废气处理系统的阀门控制装置 Download PDF

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Publication number
WO2023155406A1
WO2023155406A1 PCT/CN2022/115430 CN2022115430W WO2023155406A1 WO 2023155406 A1 WO2023155406 A1 WO 2023155406A1 CN 2022115430 W CN2022115430 W CN 2022115430W WO 2023155406 A1 WO2023155406 A1 WO 2023155406A1
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Prior art keywords
valve
control
module
terminal
input
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PCT/CN2022/115430
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English (en)
French (fr)
Inventor
安丽
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中船动力研究院有限公司
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Publication of WO2023155406A1 publication Critical patent/WO2023155406A1/zh

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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00—Actuating devices; Operating means; Releasing devices
    • F16K31/12—Actuating devices; Operating means; Releasing devices actuated by fluid
    • F16K31/122—Actuating devices; Operating means; Releasing devices actuated by fluid the fluid acting on a piston
    • F16K31/124—Actuating devices; Operating means; Releasing devices actuated by fluid the fluid acting on a piston servo actuated
    • F16K31/1245—Actuating devices; Operating means; Releasing devices actuated by fluid the fluid acting on a piston servo actuated with more than one valve
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B13/00—Details of servomotor systems ; Valves for servomotor systems
    • F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
    • F15B21/04—Special measures taken in connection with the properties of the fluid
    • F15B21/048—Arrangements for compressed air preparation, e.g. comprising air driers, air condensers, filters, lubricators or pressure regulators
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
    • F15B21/08—Servomotor systems incorporating electrically operated control means
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00—Actuating devices; Operating means; Releasing devices
    • F16K31/12—Actuating devices; Operating means; Releasing devices actuated by fluid
    • F16K31/16—Actuating devices; Operating means; Releasing devices actuated by fluid with a mechanism, other than pulling-or pushing-rod, between fluid motor and closure member
    • F16K31/163—Actuating devices; Operating means; Releasing devices actuated by fluid with a mechanism, other than pulling-or pushing-rod, between fluid motor and closure member the fluid acting on a piston
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K37/00—Special means in or on valves or other cut-off apparatus for indicating or recording operation thereof, or for enabling an alarm to be given
    • F16K37/0075—For recording or indicating the functioning of a valve in combination with test equipment
    • F16K37/0083—For recording or indicating the functioning of a valve in combination with test equipment by measuring valve parameters
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B13/00—Details of servomotor systems ; Valves for servomotor systems
    • F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
    • F15B13/04—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with a single servomotor
    • F15B13/044—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with a single servomotor operated by electrically-controlled means, e.g. solenoids, torque-motors
    • F15B2013/0448—Actuation by solenoid and permanent magnet

Definitions

  • the embodiments of the present application relate to the technical field of valves, for example, to a valve control device applied to an exhaust gas treatment system.
  • valves controlled by positioners on the market respond slowly to the rapid opening of the control valve, which cannot meet the requirements of some exhaust gas treatment systems.
  • the present application provides a valve control device applied to an exhaust gas treatment system to accelerate the response of the control valve.
  • An embodiment of the present application provides a valve control device applied to an exhaust gas treatment system, including a gas input end, a control module, a first valve, a second valve, an execution module, and a control valve;
  • the gas input end is connected to control air
  • the gas input end is connected to the first input selection end of the first valve
  • the first output selection end of the first valve is connected to the second input selection end of the second valve.
  • the selection end is connected to the selection end
  • the second output selection end of the second valve is connected to the input end of the execution module
  • the output end of the execution module is connected to the control valve
  • the control module is connected to the first valve and the second valve respectively.
  • the control module is configured to control the first valve to be in the working state and the second valve to be in the failure state when receiving the command to quickly open the control valve, so that the gas input end, the first valve, and the The second valve forms a first passage through which the control air enters the execution module to open the control valve.
  • Fig. 1 is a schematic structural diagram of a valve control device applied to an exhaust gas treatment system provided by an embodiment of the present application;
  • Fig. 2 is a schematic structural diagram of another valve control device applied to an exhaust gas treatment system provided by an embodiment of the present application;
  • Fig. 3 is a schematic structural diagram of another valve control device applied to an exhaust gas treatment system provided by an embodiment of the present application;
  • Fig. 4 is a schematic structural diagram of another valve control device applied to an exhaust gas treatment system provided by an embodiment of the present application;
  • Fig. 5 is a schematic structural diagram of another valve control device applied to an exhaust gas treatment system provided by an embodiment of the present application.
  • FIG. 1 is a schematic structural diagram of a valve control device applied to an exhaust gas treatment system provided by an embodiment of the present application.
  • the valve control device applied to an exhaust gas treatment system includes a gas input terminal A1, a control module 10, a first valve 11.
  • the selection terminal U1 is connected to the second input selection terminal A3 of the second valve 12, the second output selection terminal U2 of the second valve 12 is connected to the input terminal of the execution module 13, the output terminal of the execution module 13 is connected to the control valve 14, and the control
  • the module 10 is electrically connected to the first valve 11 and the second valve 12 respectively; the control module 10 is configured to control the first valve 11 to be in the working state and the second valve 12 to be in the failure state when receiving the command to quickly open the control valve, so that
  • the gas input port A1 , the first valve 11 and the second valve 12 form a first passage through which the control air enters the execution module 13 to open the control valve 14 .
  • the control air is the compressed gas used to control the valve control device used in the exhaust gas treatment system, and the pressure value of the commonly used control air is 6-8 bar.
  • the working state or the failure state are two different working states of the first valve 11 or the second valve 12 .
  • Both the first valve 11 and the second valve 12 include a plurality of paths, and when the first valve 11 or the second valve 12 is in a certain state, the gas input port A1 is only in communication with one path in the first valve 11, and the first valve 11 is also only in communication with one path of the second valve 12 , and the execution module 13 is also in communication with only one path of the second valve 12 .
  • the control module 10 When the control module 10 receives the command to quickly open the control valve, the first valve 11 is controlled to be in the working state, and the second valve 12 is controlled to be in the failure state.
  • the first path of the first valve is connected to the gas input port A1
  • the first path is connected to the second path of the second valve 12. Therefore, after the control air is output from the gas input port A1, it is input into the execution module 13 through the first path of the first valve 11 and the second path of the second valve 12. , and then input into the control valve 14 through the execution module 13 .
  • the execution module 13 is a pneumatic actuator, which is an actuator that uses pneumatic pressure to drive the opening and closing or regulating valve.
  • the piston in the pneumatic actuator compresses the spring to do work, and the rack or pull rod on the piston drives the gear or shift fork on the rotating shaft to rotate 90 degrees counterclockwise, and the control valve 14 is opened.
  • the valve control device applied to the exhaust gas treatment system provided in this embodiment can be applied to the exhaust gas treatment system.
  • the control valve In the process of waste gas treatment, in case of emergency, the control valve needs to be opened quickly.
  • the valve control device applied to the exhaust gas treatment system in this embodiment needs to quickly open the control valve, and the control air enters through the first valve and the second valve.
  • the first valve and the second valve In the execution module, to open the control valve, the first valve and the second valve have a simple structure and are easy to control, thereby shortening the time for opening the control valve and improving the response capability of the valve control device applied to the exhaust gas treatment system.
  • the first valve and the second valve are easy to manufacture and have low cost, which can reduce the cost of the valve control device applied to the exhaust gas treatment system.
  • the first valve 11 includes a first end B1, a second end B2, a third end B3, a fourth end B4, and a fifth end B5, and the first end B1 and the second end B2 are communicated,
  • the fourth port B4 communicates with the fifth port B5, the third port B3 is closed
  • the second valve 12 includes the sixth port B6, the seventh port B7, the eighth port B8, the ninth port B9 and the tenth port B10, the sixth port B6 is connected to the seventh terminal B7, the ninth terminal B9 is connected to the tenth terminal B10, the sixth terminal B6 is also connected to the external environment, and the eighth terminal B8 is closed;
  • the control module 10 is configured to control the first port B1 to be connected to the gas input port A1, the second port B2 to be connected to the ninth port B9, and the tenth port B10 to be connected when the first valve 11 is in the working state and the second valve 12 is in the inoperative state. It is connected with the input end of the execution module 13 .
  • both the first valve 11 and the second valve 12 are electromagnetic valves.
  • the first valve 11 is in the working state when it is powered on, and it is in the invalid state when it is powered off.
  • the second valve 12 is in the working state when it is powered on, and it is in the invalid state when it is powered off.
  • the control module 10 receives the command to quickly open the control valve, it controls the first valve 11 to be powered on and the second valve 12 to be powered off.
  • the first valve 11 When the first valve 11 is energized, the first terminal B1 of the first valve 11 is connected to the gas input terminal A1 as the first input selection terminal A2, and the second terminal B2 is connected to the second valve 12 as the first output selection terminal U1.
  • the nine terminal B9 is connected to the second terminal B2 as the second input selection terminal A3, and the tenth terminal B10 is connected to the input terminal of the execution module 13 as the second output selection terminal U2. Therefore, when the control module 10 controls the first valve 11 to be energized and the second valve 12 to be de-energized, the control air enters through the gas input port A1, the first port B1, the second port B2, the ninth port B9, and the tenth port B10 for execution. In the module 13, the control valve 14 is opened.
  • Fig. 2 is a schematic structural diagram of another valve control device applied to an exhaust gas treatment system provided by the embodiment of the present application.
  • the valve control device applied to an exhaust gas treatment system further includes a positioning module 15, a positioning module The input terminal of 15 is connected to the gas input terminal A1, the output terminal of the positioning module 15 is connected to the third input selection terminal A4 of the first valve 11, and the control terminal of the positioning module 15 is electrically connected to the control module 10;
  • the control module 10 is configured to control the volume of the control air flowing into the positioning module 15 when receiving the command to adjust the opening degree of the control valve, and control the first valve 11 to be in a failure state and the second valve 12 to be in a failure state, so that the first passage Disconnection, the gas input terminal A1, the positioning module 15, the first valve 11 and the second valve 12 form a second passage, so that the control air enters the execution module 13 through the second passage to adjust the opening degree of the control valve 14.
  • the positioning module 15 can be a valve positioner, and the adjustment instruction for controlling the opening degree of the valve can be a current signal, each current value corresponds to an opening degree, an exemplary current value is 4-20mA, and the corresponding opening angle is 0-90°, wherein 4mA corresponds to The opening angle of the control valve 14 is 0°, and 20mA corresponds to the opening angle of the control valve 14 being 90°.
  • the control module 10 controls the opening angle of the control valve 14 by controlling the volume of control air flowing into the positioning module 15, that is, the current value corresponds to the volume of the control air flowing in the positioning module 15, and the volume of the control air is in turn related to the control valve.
  • the opening angles of the valves 14 are in one-to-one correspondence.
  • the first passage is disconnected, that is, the control air cannot enter the execution module 13 through the first passage.
  • the control air enters the execution module 13 through the second passage formed by the gas input terminal A1, the positioning module 15, the first valve 11, and the second valve 12, and then adjusts the opening degree of the control valve 14 through the positioning module 15. .
  • control module 10 is configured to control the connection between the third terminal B3 and the gas input terminal A1, and the connection between the fourth terminal B4 and the positioning terminal when the first valve 11 is in failure state and the second valve 12 is in failure state.
  • the output terminal of the module 15 is connected, the fifth terminal B5 is connected with the ninth terminal B9 , and the tenth terminal B10 is connected with the input terminal of the execution module 13 .
  • the control module 10 When the control module 10 receives the command to adjust the opening degree of the control valve, it controls the first valve 11 to be de-energized and the second valve 12 to be de-energized.
  • the third terminal B3 of the first valve 11 is connected to the gas input terminal A1 as the first input selection terminal A2, and the fourth terminal B4 is connected to the output terminal of the positioning module 15 as the third input selection terminal A4
  • the fifth terminal B5 is connected to the second valve 12 as the first output selection terminal U1
  • the ninth terminal B9 is connected to the fifth terminal B5 as the second input selection terminal A3
  • the tenth terminal B10 is used as the second output selection terminal U2 to connect with the execution
  • the input terminal of module 13 is connected.
  • control module 10 controls the first valve 11 to be energized and the second valve 12 to be de-energized, after the control air enters the first valve 11 through the third terminal B3, the third terminal B3 is cut off in the first valve 11, and the air cannot be released.
  • the control air cannot be directly transmitted to the execution module 13 through the first valve 11 and the second valve 12 .
  • the control air input terminal A1, positioning module 15, fourth terminal B4, fifth terminal B5, ninth terminal B9, and tenth terminal B10 enter the execution module 13, and then the adjustment of the opening degree of the control valve 14 is realized through the positioning module 15 .
  • Fig. 3 is a structural schematic diagram of another valve control device applied to an exhaust gas treatment system provided by the embodiment of the present application.
  • the control module 10 is also configured to control the first One valve 11 is in the failure state, and the second valve 12 is in the working state, so that the first passage is disconnected, the first valve 11 and the second valve 12 form the third passage, and the control air in the execution module 13 passes through the third passage discharge, so that the control valve 14 is closed.
  • control module 10 When the control module 10 receives the command to quickly close the control valve, it controls the state of the first valve 11 and the second valve 12, so that the first passage is disconnected, and the control air cannot enter the execution module through the first valve 11 and the second valve 12 13 in.
  • the remaining gas in the execution module 13 is discharged to the external environment through the second valve 12, so that the piston in the execution module 13 is pushed by the spring to discharge the control air in the cylinder, and the rack or pull rod on the piston drives the gear or shift fork on the rotating shaft Turn clockwise to close control valve 14.
  • control module 10 is configured to control that when the first valve 11 is in the failure state and the second valve 12 is in the working state, the third port B3 is connected to the gas input port A1, and the fifth port B5 is connected to the gas input port A1.
  • the eight terminals B8 are connected, and the seventh terminal B7 is connected to the input terminal of the execution module 13 .
  • control module 10 When the control module 10 receives the command to quickly close the control valve, it controls the first valve 11 to be de-energized and the second valve 12 to be energized.
  • the third terminal B3 of the first valve 11 When the first valve 11 is de-energized, the third terminal B3 of the first valve 11 is connected to the gas input terminal A1 as the first input selection terminal A2, and the fifth terminal B5 is connected to the second valve 12 as the first output selection terminal U1.
  • the eighth terminal B8 is connected to the fifth terminal B5 as the second input selection terminal A3, and the seventh terminal B7 is connected to the input terminal of the execution module 13 as the second output selection terminal U2.
  • control module 10 controls the first valve 11 to be de-energized and the second valve 12 to be energized
  • the third terminal B3 is cut off in the first valve 11, and the air cannot be released.
  • the control air cannot be directly transmitted to the execution module 13 through the first valve 11 and the second valve 12 .
  • the remaining control air in the execution module 13 is discharged to the external environment through the seventh end B7 and the sixth end B6, so that the rack or pull rod of the execution module 13 drives the gear or shift fork on the rotating shaft to rotate to close the control valve 14 .
  • the valve control device applied to the exhaust gas treatment system in this embodiment only needs to control the states of the first valve and the second valve when closing the control valve, and can directly discharge the control air in the executive module through the second valve to close the valve.
  • the control valve speeds up the process of closing the control valve and improves the response capability of the valve control device applied to the exhaust gas treatment system.
  • Fig. 4 is a schematic structural diagram of another valve control device applied to an exhaust gas treatment system provided by the embodiment of the present application.
  • the valve control device of the exhaust gas treatment system includes a positioning module 15
  • the control module 10 receives the command to quickly open the control valve, it controls the first valve 11 to be energized and the second valve 12 to be energized, so that the gas input terminal A1 is connected to the first terminal. B1 is connected, the second end B2 is connected with the sixth end B6, the seventh end B7 is connected with the input end of the execution module 13, and then the control air is directly input into the execution module 13 through the first valve 11 and the second valve 12.
  • the output end of the positioning module 15 is connected to the cut-off end of the first valve. After the control air flows into the first valve 11 through the positioning module 15, it is blocked in the first valve 11 and cannot continue to be transmitted to the second valve.
  • connection between the first valve 11 and the gas input port A1 the positioning module 15, the connection between the first valve 11 and the second valve 12, the second valve 12 and the execution
  • the connection of the modules 13 is the same as that in FIG. 2 , and will not be repeated here in this embodiment.
  • control module 10 When the control module 10 receives the command to quickly close the control valve, it controls the first valve 11 to be de-energized and the second valve 12 to be energized, so that the gas input terminal A1 is connected to the third terminal B3, and the fourth terminal B4 is used as the third input selection terminal A4 It is connected to the output terminal of the positioning module 15 , the fifth terminal B5 is connected to the eighth terminal B8 , and the seventh terminal B7 is connected to the input terminal of the execution module 13 . Therefore, after the control air directly enters the first valve 11 through the gas input port A1 , it is blocked in the first valve 11 and cannot continue to be transmitted to the second valve 12 .
  • control air After the control air enters the first valve 11 and the second valve 12 through the positioning module 15, it is blocked in the second valve 12 and cannot flow into the execution module 13. So far, the control air cannot be transmitted from the gas input port A1 to the execution module 13 .
  • the remaining control air in the execution module 13 is discharged to the external environment through the seventh end B7 and the sixth end B6, so that the rack or pull rod of the execution module 13 drives the gear or shift fork on the rotating shaft to rotate to close the control valve 14 .
  • Fig. 4 only the connection status of each device is taken as an example when the control module 10 receives the command to quickly close the control valve.
  • the valve control device applied to the exhaust gas treatment system provided in this embodiment can not only realize the rapid opening of the control valve through the first valve and the second valve, realize the rapid closing of the control valve through the second valve, but also realize the rapid closing of the control valve through the positioning module.
  • the adjustment of the opening degree of the control valve meets the needs of users, making the valve control device applied to the exhaust gas treatment system more complete in function.
  • Fig. 5 is a structural schematic diagram of another valve control device applied to an exhaust gas treatment system provided by the embodiment of the present application.
  • the valve control device applied to an exhaust gas treatment system further includes an input valve 16, an input valve The input end of 16 is connected to the gas input end A1, and the output end of the input valve 16 is connected to the first input selection end A2; the input valve 16 is set to filter the control air and maintain the pressure of the control air at a set value.
  • the input valve 16 can be a filter pressure reducing valve, which can filter moisture and particles in the controlled air, and play a role in stabilizing the pressure to maintain the pressure in the controlled air at 6-8 bar.
  • the valve control device applied to the exhaust gas treatment system further includes an acceleration module 17, the input terminal of the acceleration module 17 is connected to the second output selection terminal U2, and the output terminal of the acceleration module 17 is connected to the execution module 13. The input end is connected, and the acceleration module 17 is configured to increase the flow rate and flow rate of the control air between the second valve 12 and the execution module 13 .
  • the circulation path in the acceleration module 17 is wider, which can increase the circulation speed and flow rate of the control air between the second valve 12 and the execution module 13 .
  • the normal operation of the acceleration module 17 can be ensured by connecting the gas input terminal A1 to the acceleration module 17.
  • the valve control device applied to the exhaust gas treatment system includes an input valve 16 At this time, the output end of the input valve 16 can be connected to the acceleration module 17, so that the gas can be continuously input into the acceleration module 17.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Fluid-Pressure Circuits (AREA)
  • Treating Waste Gases (AREA)

Abstract

本申请公开了一种应用于废气处理系统的阀门控制装置，包括气体输入端(A1)、控制模块(10)、第一阀门(11)、第二阀门(12)、执行模块(13)和控制阀门(14)；气体输入端(A1)接入控制空气，气体输入端(A1)与第一阀门(11)的第一输入选择端(A2)连接，第一阀门(11)的第一输出选择端(U1)与第二阀门(12)的第二输入选择端(A3)连接，第二阀门(12)的第二输出选择端(U2)与执行模块(13)的输入端连接，执行模块(13)的输出端与控制阀门(14)连接，控制模块(10)分别与第一阀门(11)和第二阀门(12)电连接。

Description

应用于废气处理系统的阀门控制装置
本申请要求在2022年2月15日提交中国专利局、申请号为202210136274.8的中国专利申请的优先权，该申请的全部内容通过引用结合在本申请中。
技术领域
本申请实施例涉及阀门技术领域，例如涉及一种应用于废气处理系统的阀门控制装置。
背景技术
船舶尾气和陆用烟气在脱硫、脱硝或废气再循环时，需要使用阀门控制烟气是否旁通或通往废气处理系统中。
由于是废气处理系统中的阀门，其连锁控制较多系统设备，所以对于系统中的阀门要求较高，需要有较高的阀门响应的要求。
对于调节性阀门，市场上使用定位器控制的阀门对于控制阀门快速打开的响应较慢，不能达到部分废气处理系统的要求。
发明内容
本申请提供一种应用于废气处理系统的阀门控制装置，以加速控制阀门的响应。
本申请实施例提供了一种应用于废气处理系统的阀门控制装置，包括气体输入端、控制模块、第一阀门、第二阀门、执行模块和控制阀门；
所述气体输入端接入控制空气，所述气体输入端与所述第一阀门的第一输入选择端连接，所述第一阀门的第一输出选择端与所述第二阀门的第二输入选择端连接，所述第二阀门的第二输出选择端与所述执行模块的输入端连接，所述执行模块的输出端与控制阀门连接，所述控制模块分别与所述第一阀门和第 二阀门电连接；
所述控制模块设置为接收到快速开启控制阀门指令时，控制所述第一阀门处于工作状态、控制所述第二阀门处于失效状态，以使所述气体输入端、所述第一阀门、所述第二阀门构成第一通路，所述控制空气经所述第一通路进入所述执行模块中以开启所述控制阀门。
附图说明
图1是本申请实施例提供的一种应用于废气处理系统的阀门控制装置的结构示意图；
图2是本申请实施例提供的另一种应用于废气处理系统的阀门控制装置的结构示意图；
图3是本申请实施例提供的另一种应用于废气处理系统的阀门控制装置的结构示意图；
图4是本申请实施例提供的另一种应用于废气处理系统的阀门控制装置的结构示意图；
图5是本申请实施例提供的另一种应用于废气处理系统的阀门控制装置的结构示意图。
具体实施方式
图1为本申请实施例提供的一种应用于废气处理系统的阀门控制装置的结构示意图，参考图1，应用于废气处理系统的阀门控制装置包括气体输入端A1、控制模块10、第一阀门11、第二阀门12、执行模块13和控制阀门14；气体输入端A1接入控制空气，气体输入端A1与第一阀门11的第一输入选择端A2连接，第一阀门11的第一输出选择端U1与第二阀门12的第二输入选择端A3连接，第二阀门12的第二输出选择端U2与执行模块13的输入端连接，执行 模块13的输出端与控制阀门14连接，控制模块10分别与第一阀门11和第二阀门12电连接；控制模块10设置为接收到快速开启控制阀门指令时，控制第一阀门11处于工作状态、控制第二阀门12处于失效状态，以使气体输入端A1、第一阀门11、第二阀门12构成第一通路，所述控制空气经所述第一通路进入执行模块13中以开启控制阀门14。
控制空气是用于对应用于废气处理系统的阀门控制装置进行控制的压缩气体，常用的控制空气的压力值为6-8bar。工作状态或失效状态为第一阀门11或第二阀门12的两种不同工作状态。第一阀门11和第二阀门12内均包括多个路径，且第一阀门11或第二阀门12处于某一状态时，气体输入端A1仅与第一阀门11中一个路径连通，第一阀门11也仅与第二阀门12中一个路径连通，执行模块13也仅与第二阀门12的一个路径连通。控制模块10接收到快速开启控制阀门指令时，控制第一阀门11处于工作状态、控制第二阀门12处于失效状态，示例性的，此时第一阀门的第一路径与气体输入端A1连接，第一路径又与第二阀门12的第二路径连接，因此，控制空气从气体输入端A1输出后，经第一阀门11的第一路径、第二阀门12的第二路径输入执行模块13中，再经执行模块13输入控制阀门14中。可选的，执行模块13为气动执行器，气动执行器是用气压力驱动启闭或调节阀门的执行装置。当控制空气进入气动执行器后，气动执行器中的活塞压缩弹簧做功，活塞上的齿条或拉杆带动旋转轴上的齿轮或拨叉逆时针方向转动90度，控制阀门14即被打开。
本实施例提供的应用于废气处理系统的阀门控制装置可应用于废气处理系统中。在废气处理的过程中，如遇紧急情况，需将控制阀门快速打开。相较于控制空气经众多繁琐的设备才能进入执行模块中，本实施例的应用于废气处理系统的阀门控制装置在需快速开启控制阀门的情况下，控制空气经第一阀门、第二阀门进入执行模块中，以开启控制阀门，第一阀门和第二阀门结构简单、便于控制，进而可缩短开启控制阀门的时间，提升应用于废气处理系统的阀门控制装置的响应能力。同时第一阀门和第二阀门制造方便，成本较低，可降低 应用于废气处理系统的阀门控制装置的成本。
继续参考图1，可选的，第一阀门11包括第一端B1、第二端B2、第三端B3、第四端B4和第五端B5，第一端B1和第二端B2连通，第四端B4和第五端B5连通，第三端B3截止，第二阀门12包括第六端B6、第七端B7、第八端B8、第九端B9和第十端B10，第六端B6和第七端B7连通，第九端B9和第十端B10连通，第六端B6还与外部环境连通，第八端B8截止；
控制模块10设置为控制第一阀门11处于工作状态且第二阀门12处于失效状态时，控制第一端B1与气体输入端A1连接、第二端B2与第九端B9连接、第十端B10与执行模块13的输入端连接。
可选的，第一阀门11和第二阀门12均为电磁阀。第一阀门11得电时处于工作状态，失电时处于失效状态，第二阀门12得电时处于工作状态，失电时处于失效状态。控制模块10接收到快速开启控制阀门指令时，控制第一阀门11得电、第二阀门12失电。第一阀门11得电时，第一阀门11的第一端B1作为第一输入选择端A2与气体输入端A1连接，第二端B2作为第一输出选择端U1与第二阀门12连接，第九端B9作为第二输入选择端A3与第二端B2连接，第十端B10作为第二输出选择端U2与执行模块13的输入端连接。因此，控制模块10控制第一阀门11得电、第二阀门12失电时，控制空气经气体输入端A1、第一端B1、第二端B2、第九端B9、第十端B10进入执行模块13中以开启控制阀门14。
图2为本申请实施例提供的另一种应用于废气处理系统的阀门控制装置的结构示意图，参考图2，可选的，应用于废气处理系统的阀门控制装置还包括定位模块15，定位模块15的输入端与气体输入端A1连接，定位模块15的输出端与第一阀门11的第三输入选择端A4连接，定位模块15的控制端与控制模块10电连接；
控制模块10设置为接收到控制阀门开启程度调节指令时，控制定位模块15中流入的控制空气的体积，并控制第一阀门11处于失效状态、第二阀门12 处于失效状态，以使第一通路断开、气体输入端A1、定位模块15、第一阀门11、第二阀门12构成第二通路，以使控制空气经第二通路进入执行模块13以调节控制阀门14的开启程度。
定位模块15可以为阀门定位器，控制阀门开启程度调节指令可以为电流信号，每一电流值对应一开启程度，示例性的电流值4-20mA，对应开启角度为0-90°，其中4mA对应控制阀门14开启角度为0°，20mA对应控制阀门14开启角度为90°。控制模块10通过控制控制空气流入定位模块15中的体积来实现对控制阀门14开启角度的控制，即电流值与定位模块15中流入的控制空气的体积一一对应，控制空气的体积又与控制阀门14开启角度一一对应。第一阀门11处于失效状态、第二阀门12处于失效状态时，第一通路断开，即控制空气无法通过第一通路进入执行模块13中。此时，控制空气经气体输入端A1、定位模块15、第一阀门11、第二阀门12构成的第二通路进入执行模块13中，进而通过定位模块15实现对控制阀门14的开启程度的调节。
继续参考图2，可选的，控制模块10设置为控制第一阀门11处于失效状态、第二阀门12处于失效状态时，控制第三端B3与气体输入端A1连接、第四端B4与定位模块15的输出端连接、第五端B5与第九端B9连接、第十端B10与执行模块13的输入端连接。
控制模块10接收到控制阀门开启程度调节指令时，控制第一阀门11失电、第二阀门12失电。第一阀门11失电时，第一阀门11的第三端B3作为第一输入选择端A2与气体输入端A1连接，第四端B4作为第三输入选择端A4与定位模块15的输出端连接，第五端B5作为第一输出选择端U1与第二阀门12连接，第九端B9作为第二输入选择端A3与第五端B5连接，第十端B10作为第二输出选择端U2与执行模块13的输入端连接。因此，控制模块10控制第一阀门11得电、第二阀门12失电时，控制空气经第三端B3进入第一阀门11后，第三端B3在第一阀门11中截止，无法将气体继续向第二阀门13传输，因此控制空气无法直接经第一阀门11、第二阀门12传输至执行模块13中。控制空气 输入端A1、定位模块15、第四端B4、第五端B5、第九端B9、第十端B10进入执行模块13中，进而通过定位模块15实现对控制阀门14的开启程度的调节。
图3为本申请实施例提供的另一种应用于废气处理系统的阀门控制装置的结构示意图，参考图3，可选的，控制模块10还设置为接收到快速关闭控制阀门指令时，控制第一阀门11处于失效状态、第二阀门12处于工作状态，以使第一通路断开、第一阀门11、第二阀门12构成第三通路，并使执行模块13中的控制空气经第三通路排出，使控制阀门14关闭。
控制模块10在接收到快速关闭控制阀门指令时，控制第一阀门11和第二阀门12的状态，以使第一通路断开，控制空气无法通过第一阀门11和第二阀门12进入执行模块13中。执行模块13中残留的气体经第二阀门12排出至外部环境中，使得执行模块13中活塞被弹簧推动将气缸内控制空气排出，活塞上的齿条或拉杆带动旋转轴上的齿轮或拨叉顺时针方向转动，以关闭控制阀门14。
继续参考图3，可选的，控制模块10设置为控制第一阀门11处于失效状态且第二阀门12处于工作状态时，控制第三端B3与气体输入端A1连接、第五端B5与第八端B8连接、第七端B7与执行模块13的输入端连接。
控制模块10接收到快速关闭控制阀门指令时，控制第一阀门11失电、第二阀门12得电。第一阀门11失电时，第一阀门11的第三端B3作为第一输入选择端A2与气体输入端A1连接，第五端B5作为第一输出选择端U1与第二阀门12连接，第八端B8作为第二输入选择端A3与第五端B5连接，第七端B7作为第二输出选择端U2与执行模块13的输入端连接。因此，控制模块10控制第一阀门11失电、第二阀门12得电时，控制空气经第三端B3进入第一阀门11后，第三端B3在第一阀门11中截止，无法将气体继续向第二阀门13传输，因此控制空气无法直接经第一阀门11、第二阀门12传输至执行模块13中。执行模块13中残留的控制空气经第七端B7、第六端B6排出至外部环境中，进而使得执行模块13的齿条或拉杆带动旋转轴上的齿轮或拨叉转动，以关闭控制阀门14。
本实施例中应用于废气处理系统的阀门控制装置在关闭控制阀门时，仅需控制第一阀门和第二阀门的状态，即可将执行模块中的控制空气直接经第二阀门排出，以关闭控制阀门，加快了关闭控制阀门的进程，提升了应用于废气处理系统的阀门控制装置的响应能力。
图4为本申请实施例提供的另一种应用于废气处理系统的阀门控制装置的结构示意图，在图3所示的应用于废气处理系统的阀门控制装置的基础上，参考图4，当应用于废气处理系统的阀门控制装置包括定位模块15时，控制模块10收到快速开启控制阀门指令时，控制第一阀门11得电、第二阀门12得电，使得气体输入端A1与第一端B1连接，第二端B2与第六端B6连接，第七端B7与执行模块13的输入端连接，进而将控制空气直接经第一阀门11、第二阀门12输入执行模块13中。同时，定位模块15的输出端与作为第一阀门的截止端连接，控制空气经定位模块15流入第一阀门11后，在第一阀门11内截止，无法继续向第二阀门传输。
控制模块10收到控制阀门开启程度调节指令时，第一阀门11与气体输入端A1、定位模块15的连接情况、以及第一阀门11和第二阀门12的连接情况、第二阀门12和执行模块13的连接情况与图2的相同，本实施例在此不再赘述。
控制模块10接收到快速关闭控制阀门指令时，控制第一阀门11失电、第二阀门12得电，使得气体输入端A1与第三端B3连接，第四端B4作为第三输入选择端A4与定位模块15的输出端连接，第五端B5与第八端B8连接，第七端B7与执行模块13的输入端连接。因此，控制空气经气体输入端A1直接进入第一阀门11后，在第一阀门11内截止，无法继续向第二阀门12传输。控制空气经定位模块15输入第一阀门11、第二阀门12后，在第二阀门12内截止，也无法流入执行模块13中，至此，控制空气无法从气体输入端A1向执行模块13中传输。执行模块13中残留的控制空气经第七端B7、第六端B6排出至外部环境中，进而使得执行模块13的齿条或拉杆带动旋转轴上的齿轮或拨叉转动，以关闭控制阀门14。图4中仅以控制模块10收到快速关闭控制阀门指令时各 器件的连接状况为例。
本实施例提供的应用于废气处理系统的阀门控制装置，不仅可通过第一阀门、第二阀门实现对控制阀门的快速开启，通过第二阀门实现控制阀门的快速关闭，还可通过定位模块实现对控制阀门开启程度的调节，以满足用户需求，使得应用于废气处理系统的阀门控制装置的功能更为齐全。
图5为本申请实施例提供的另一种应用于废气处理系统的阀门控制装置的结构示意图，参考图5，可选的，应用于废气处理系统的阀门控制装置还包括输入阀门16，输入阀门16的输入端与气体输入端A1连接，输入阀门16的输出端与第一输入选择端A2连接；输入阀门16设置为过滤控制空气，并将控制空气的压力维持在设定值。
输入阀门16可以为过滤减压阀，可以过滤控制空气中的水分和颗粒物，并起到一定的稳压作用，将控制空气中的压力维持在6-8bar。
继续参考图5，可选的，应用于废气处理系统的阀门控制装置还包括加速模块17，加速模块17的输入端与第二输出选择端U2连接，加速模块17的输出端与执行模块13的输入端连接，加速模块17设置为加大控制空气在第二阀门12和执行模块13之间的流通速度和流量。
加速模块17中流通路径较宽，可加大控制空气在第二阀门12和执行模块13之间的流通速度和流量。同时加速模块17正常工作时，需要不断向自身输入气体，可通过将气体输入端A1与加速模块17连接以保证加速模块17的正常工作，在应用于废气处理系统的阀门控制装置包括输入阀门16时，可通过将输入阀门16的输出端与加速模块17连接，以使得加速模块17中不断输入气体。值得注意的是，控制空气经第二阀门12、加速模块17流入执行模块13中时，控制空气在加速模块17中的路径与气体输入端A1(或输入阀门16)直接流入加速模块17中以保证加速模块17正常工作的路径相互独立，进而使得控制加速模块17正常工作的气体不会流入执行模块13中，对控制阀门14的开闭造成影响。

Claims (10)

  1. 一种应用于废气处理系统的阀门控制装置，包括气体输入端(A1)、控制模块(10)、第一阀门(11)、第二阀门(12)、执行模块(13)和控制阀门(14)；
    所述气体输入端(A1)接入控制空气，所述气体输入端(A1)与所述第一阀门(11)的第一输入选择端(A2)连接，所述第一阀门(11)的第一输出选择端(U1)与所述第二阀门(12)的第二输入选择端(A3)连接，所述第二阀门(12)的第二输出选择端(U2)与所述执行模块(13)的输入端连接，所述执行模块(13)的输出端与控制阀门(14)连接，所述控制模块(10)分别与所述第一阀门(11)和第二阀门(12)电连接；
    所述控制模块(10)设置为接收到快速开启控制阀门指令时，控制所述第一阀门(11)处于工作状态、控制所述第二阀门(12)处于失效状态，以使所述气体输入端(A1)、所述第一阀门(11)、所述第二阀门(12)构成第一通路，其中所述控制空气经所述第一通路进入所述执行模块(13)中以开启所述控制阀门(14)。
  2. 根据权利要求1所述的应用于废气处理系统的阀门控制装置，其中，所述第一阀门(11)包括第一端(B1)、第二端(B2)、第三端(B3)、第四端(B4)和第五端(B5)，所述第一端(B1)和所述第二端(B2)连通，所述第四端(B4)和所述第五端(B5)连通，所述第三端(B3)截止，所述第二阀门(12)包括第六端(B6)、第七端(B7)、第八端(B8)、第九端(B9)和第十端(B10)，所述第六端(B6)和所述第七端(B7)连通，所述第九端(B9)和所述第十端(B10)连通，所述第六端(B6)还与外部环境连通，所述第八端(B8)截止；
    所述控制模块(10)设置为控制所述第一阀门(11)处于工作状态且所述第二阀门(12)处于失效状态时，控制所述第一端(B1)与所述气体输入端(A1)连接、所述第二端(B2)与所述第九端(B9)连接、所述第十端(B10)与所述执行模块(13)的输入端连接。
  3. 根据权利要求2所述的应用于废气处理系统的阀门控制装置，还包括定位模块(15)，所述定位模块(15)的输入端与所述气体输入端(A1)连接，所 述定位模块(15)的输出端与所述第一阀门(11)的第三输入选择端(A4)连接，所述定位模块(15)的控制端与所述控制模块(10)电连接；
    所述控制模块(10)设置为接收到控制阀门开启程度调节指令时，控制所述定位模块(15)中流入的控制空气的体积，并控制所述第一阀门(11)处于失效状态、第二阀门(12)处于得电状态，以使所述第一通路断开，且所述气体输入端(A1)、所述定位模块(15)、所述第一阀门(11)、所述第二阀门(12)构成第二通路，其中，所述控制空气经所述第二通路进入所述执行模块(13)以调节所述控制阀门(14)的开启程度。
  4. 根据权利要求3所述的应用于废气处理系统的阀门控制装置，其中，所述控制模块(10)设置为控制所述第一阀门(11)处于失效状态、所述第二阀门(12)处于得电状态时，控制所述第三端(B3)与所述气体输入端(A1)连接、所述第四端(B4)与所述定位模块(15)的输出端连接、所述第五端(B5)与所述第六端(B6)连接、所述第七端(B7)与所述执行模块(13)的输入端连接。
  5. 根据权利要求2所述的应用于废气处理系统的阀门控制装置，其中，所述控制模块(10)还设置为接收到快速关闭控制阀门指令时，控制所述第一阀门(11)处于失效状态、所述第二阀门(12)处于工作状态，以使第一通路断开，且所述执行器(13)、所述第二阀门(12)构成第三通路，其中所述执行模块(13)中的所述控制空气经所述第三通路排出以使所述控制阀门(14)关闭。
  6. 根据权利要求5所述的应用于废气处理系统的阀门控制装置，其中，所述控制模块(10)设置为控制所述第一阀门(11)处于失效状态且所述第二阀门(12)处于工作状态时，控制所述第三端(B3)与所述气体输入端(A1)连接、所述第五端(B5)与所述第八端(B8)连接、所述第七端(B7)与所述执行模块(13)的输入端连接。
  7. 根据权利要求1所述的应用于废气处理系统的阀门控制装置，还包括输入阀门(16)，所述输入阀门(16)的输入端与所述气体输入端(A1)连接，所 述输入阀门(16)的输出端与所述第一输入选择端(A2)连接；所述输入阀门(16)设置为过滤所述控制空气，并控制控制空气的压力维持在设定值。
  8. 根据权利要求1所述的应用于废气处理系统的阀门控制装置，还包括加速模块(17)，所述加速模块(17)的输入端与所述第二输出选择端(U2)连接，所述加速模块(17)的输出端与所述执行模块(13)的输入端连接，所述加速模块(17)设置为加大所述控制空气在所述第二阀门(12)和所述执行模块(13)之间的流通速度和流量。
  9. 根据权利要求1所述的应用于废气处理系统的阀门控制装置，其中，所述第一阀门(11)和所述第二阀门(12)均为电磁阀。
  10. 根据权利要求1所述的应用于废气处理系统的阀门控制装置，其中，所述执行模块(13)为气动执行器。
PCT/CN2022/115430 2022-02-15 2022-08-29 应用于废气处理系统的阀门控制装置 WO2023155406A1 (zh)

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