WO2023151311A1 - Compact core shooting machine - Google Patents

Compact core shooting machine Download PDF

Info

Publication number
WO2023151311A1
WO2023151311A1 PCT/CN2022/126330 CN2022126330W WO2023151311A1 WO 2023151311 A1 WO2023151311 A1 WO 2023151311A1 CN 2022126330 W CN2022126330 W CN 2022126330W WO 2023151311 A1 WO2023151311 A1 WO 2023151311A1
Authority
WO
WIPO (PCT)
Prior art keywords
core box
core
lifting
blowing
sand
Prior art date
Application number
PCT/CN2022/126330
Other languages
French (fr)
Chinese (zh)
Inventor
李嘉
徐磊磊
王直良
Original Assignee
苏州明志科技股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 苏州明志科技股份有限公司 filed Critical 苏州明志科技股份有限公司
Publication of WO2023151311A1 publication Critical patent/WO2023151311A1/en

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C15/00Moulding machines characterised by the compacting mechanism; Accessories therefor
    • B22C15/23Compacting by gas pressure or vacuum
    • B22C15/24Compacting by gas pressure or vacuum involving blowing devices in which the mould material is supplied in the form of loose particles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C19/00Components or accessories for moulding machines
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E30/00Energy generation of nuclear origin
    • Y02E30/30Nuclear fission reactors

Definitions

  • the present disclosure relates to the technical field of casting, in particular, to a compact core shooting machine.
  • the core shooter is one of the most commonly used casting equipment in the casting production process. It uses compressed air to quickly and evenly inject the core sand into the core box for compaction, and then solidifies the core sand in the core box through various curing processes. After the sand core is solidified, the core box needs to be moved out of the machine frame through the core box transplanting mechanism, which is convenient for mold release and removal of the sand core.
  • the lower top core frame is additionally set on the outside of the frame, and an additional track is set on the lower top core frame. .
  • this two-section track structure needs to increase the design of parts to achieve the purpose of limiting, and requires high-demand adaptation in the assembly process to complete the docking of the two sections of the track well.
  • the additional setting of the frame and track also increases the complexity of the equipment. To a certain extent, it is difficult to manufacture and assemble.
  • the purpose of the present disclosure includes, for example, to provide a compact core shooting machine, which can realize the delivery of the core box through the core box transfer vehicle itself, and does not need to additionally set the lower core frame, which simplifies the structure and reduces the production cost. and assembly difficulty.
  • the present disclosure provides a compact core shooting machine, including a base, a column, an upper frame, a core shooting mechanism, a lifting workbench and a core box transfer vehicle, the column is set on the base, and the upper The frame is set on the top of the column, the core shooting mechanism is set on the upper frame, a working chamber is set between the upper frame and the base, and the lifting table is set on the working cavity, and can rise or fall relative to the column, the core box transfer car is set on the lifting table, configured to carry the core box tooling, and the core box transfer car can be placed on the lifting table move, and partly suspend and protrude out of the lifting worktable, so as to send the core box tooling out of the working chamber.
  • the core box transfer vehicle is provided with a core ejector mechanism configured to carry the core box tooling and follow the core box transfer vehicle into or out of the working chamber.
  • the bottom of the core box transfer vehicle is provided with a linear slide rail
  • a slide block is provided on the table of the lifting workbench, and a slide groove is opened on the slide block, and the linear slide rail
  • the slide is accommodated in the chute so that the core box transfer vehicle can slide relative to the lifting table, and the length of the linear slide rail is greater than the length of the slider.
  • the length of the core box transfer vehicle is greater than the width of the working chamber, wherein the length direction of the core box transfer vehicle and the width direction of the working chamber both refer to the conveying direction of the core box tooling .
  • the feeding side of the working chamber is provided with a loading frame
  • the loading frame is provided with a motorized roller table configured to transport the core box tooling
  • the motorized roller table extends to the In the working chamber
  • the motorized roller table is configured to send the core box tooling into the working chamber and transfer it to the core box transfer vehicle.
  • the motorized roller table includes outer rollers and inner rollers, the inner rollers are located in the working chamber and are arranged on both sides of the core box transfer vehicle; the inner rollers can move up and down, when the inner rollers When the inner roller moves to the upper position, the inner roller is flush with the outer roller, so that the core box tooling is transferred from the outer roller to the inner roller; when the inner roller moves to the lower position, it can fall Go under the table of the core box transfer vehicle, so that the core box tooling falls on the table of the core box transfer vehicle.
  • the base is further provided with a lifting driver and a lifting guide rod, and the lifting driver is in transmission connection with the lifting worktable, and is configured to drive the lifting worktable to rise or fall, so that
  • the edge of the lift workbench is also provided with a guide sleeve, the guide sleeve is slidably set on the lift guide rod, and the extension direction of the lift guide rod is consistent with the driving direction of the lift drive member.
  • a guide rod installation seat is also provided on the column, and the top end of the lifting guide rod away from the base is connected to the guide rod installation seat.
  • the core box tooling includes an upper core box, and a core box lifting mechanism configured to grab the upper core box in the core box tooling is also provided in the working chamber, and the inner side of the column A linear guide rail is provided, and the core box elevating mechanism is slidingly connected with the linear guide rail, and can move up and down along the linear guide rail to drive the upper core box to rise or fall.
  • the core box lifting mechanism includes a core box fixed frame and a lifting drive cylinder, the lifting drive cylinder is arranged on the upper frame; the lifting drive cylinder is in transmission connection with the core box fixed frame, so as to Drive the core box fixing frame to move up and down relative to the column; the core box fixing frame is configured to fix the upper core box.
  • the core box lifting mechanism also includes a guide block, the guide block is arranged on the core box fixed frame, and the guide block is slidably arranged on the linear guide rail to drive the core box fixed frame Move up and down.
  • an air blowing mechanism is provided on the upper frame, and the air blowing mechanism includes an air heater, a catalyst quantitative adder, an air blowing cover and an air blowing drive car, and the air heater is set On the upper frame, the catalyst quantitative adder is spaced apart from the air heater, and the blowing hood is movably arranged on the bottom side of the upper frame, and is connected to the air heater and the air heater respectively.
  • the catalyst quantitative adder is connected, and the blowing drive vehicle is movably arranged on the bottom side of the upper frame, and is connected with the transmission of the blowing hood, and is configured to drive the blowing hood to move in the horizontal direction.
  • a linear track along the horizontal direction is provided on the bottom side of the upper frame, and the air-blowing drive vehicle is rollingly arranged on the linear track.
  • the bottom side of the upper frame is also provided with a blowing cover lifting mechanism, and the blowing cover is overlapped on the blowing drive vehicle in the vertical direction, and the blowing cover
  • the lifting mechanism is in drive connection with the blowing hood, configured to drive the blowing hood up or down.
  • the blowing drive car is detachably connected to the blowing hood, and when the blowing hood is in a working state, the blowing hood is separated from the blowing drive car and connected to the blowing hood respectively.
  • the air heater and the catalyst quantitative adder are in communication; the blowing hood is in a non-working state, and the blowing hood is connected with the blowing drive vehicle.
  • the upper frame is also provided with a telescopic pipeline, one end of the telescopic pipeline is connected to the air heater, and the other end extends to the bottom side of the upper frame, so One side of the blowing hood is provided with an air inlet, and the air inlet is configured to elastically bear against the end of the telescopic pipeline at the bottom side of the upper frame, so that the blowing hood and The telescopic pipelines are connected.
  • the telescopic pipeline is passed through the upper frame, the air heater is located on the upper side of the upper frame, and the air inlet is located on the bottom side of the upper frame.
  • the core shooting mechanism includes a sand adding bucket, a sand adding mechanism, an exhaust filter screen and a sand storage cylinder, the sand storage cylinder is arranged on the upper frame, and the sand adding mechanism It is arranged on the sand storage barrel, the sand adding bucket is connected with the sand adding mechanism, and is configured to add core sand to the sand storage barrel through the sand adding mechanism, and the exhaust filter is arranged on the The bottom of the sand adding mechanism is configured to compress the sand storage cylinder.
  • the sand-feeding mechanism is provided with a sand-down valve and an automatic material level detection device, the automatic material-level detection device is configured to detect the amount of sand down, and the sand-down valve is configured to The amount of sand is selectively connected to the sand adding bucket and the sand storage cylinder.
  • the automatic material level detection device is electrically connected to the sand discharge valve, and the automatic material level detection device is used to detect the amount of sand discharge, and automatically controls the The lower sand valve is closed.
  • the column is set on the base
  • the upper frame is set on the top of the column
  • the core shooting mechanism is set on the upper frame
  • a working chamber is also set between the upper frame and the base
  • the lifting table is set in the working chamber, and can rise or fall relative to the column.
  • the core box transfer vehicle is set on the lifting workbench, configured to carry the core box tooling
  • the core box transfer vehicle can move on the lifting workbench, and part of the suspension extends out of the lifting workbench, so as to send the core box tooling out of the working chamber , the delivery of the core box tooling is realized by the core box transfer vehicle itself.
  • the compact core shooting machine provided by the embodiment of the present disclosure can realize the delivery of the core boxes through the core box transfer vehicle itself, and does not need to additionally set the lower core frame, which simplifies the structure and reduces the cost. Difficulty in making and assembling.
  • FIG. 1 is a schematic structural view of a compact core shooting machine provided by an embodiment of the present disclosure under a first viewing angle;
  • Fig. 2 is a schematic structural view of a compact core shooting machine provided by an embodiment of the present disclosure under a second viewing angle;
  • Fig. 3 is a partially enlarged schematic diagram of III in Fig. 2;
  • Fig. 4 is a schematic diagram of the connection structure between the core box transfer vehicle of the compact core shooter and the lifting workbench provided by the embodiment of the present disclosure
  • Fig. 5 is a schematic diagram of an application scenario in which a core box tooling is carried on a core box transfer vehicle
  • Fig. 6 and Fig. 7 are the structural schematic diagrams of the core box transfer vehicle extending into and out of the working chamber;
  • Fig. 8 is a schematic block diagram of the connection between the sand lowering valve and the automatic material level detection device in the compact core shooting machine provided by the embodiment of the present disclosure
  • Fig. 9 is a schematic structural view of a compact core shooting machine provided by an embodiment of the present disclosure under a third viewing angle
  • Fig. 10 is a partially enlarged schematic diagram of VIII in Fig. 2;
  • Fig. 11 is a partial structural schematic diagram of a compact core shooting machine provided by an embodiment of the present disclosure.
  • Fig. 12 is a schematic diagram of the connection structure of the blowing mechanism in Fig. 11;
  • Fig. 13 is a schematic diagram of the connection structure of the telescopic pipeline in Fig. 12;
  • Fig. 14 and Fig. 15 are schematic diagrams of the connection structure of the blowing mask lifting mechanism in Fig. 11 under different viewing angles.
  • Icon 100-compact core shooter; 101-core box tooling; 102-core box; 110-base; 111-working chamber; 120-column; 121-linear guide rail; Frame; 132-outer roller; 133-inner roller; 140-core shooting mechanism; 141-sand filling bucket; 142-sand filling mechanism; 143-exhaust filter; 144-sand storage cylinder; 145-automatic level detection Device; 146-shooting head; 147-down sand valve; 150-lifting table; 151-slider; 1511-chute; 152-lifting drive; 153-lifting guide rod; Guide sleeve; 160-core box transfer vehicle; 161-linear slide rail; 163-core top mechanism; 170-core box lifting mechanism; 171-core box fixed frame; 172-guide block; 173-lift drive cylinder; Air mechanism; 181-air heater; 182-catalyst quantitative adder; 183-blowing cover; 1831-air pipe
  • the core box trolley needs to realize two actions during operation, front and rear entry and exit, and lifting and lowering with the workbench.
  • the above two actions require high Guidance accuracy
  • the lifting of the core box trolley relies on the guidance of the workbench
  • the entry and exit of the core box trolley needs to rely on the guide rails set on the workbench and the guide rails on the lower core frame to realize the guidance.
  • the guide rail and the guide rail are designed in two stages. It is necessary to increase the limit through the part design and the high-demand adaptation of the assembly process to complete the good docking and ensure the smooth operation of the core box trolley.
  • the conventional core box tooling usually lays a track under the core box trolley, and at the same time additionally sets a lower top core frame outside the frame, and additionally sets a track on the lower top core frame, which is consistent with the workbench.
  • the rails are level, so that the core box trolley can move from the workbench to the lower core frame, so that the core box tooling can be sent out.
  • this two-stage track structure needs to increase the limit through the part design and the high-demand adaptation of the assembly process to complete a good docking.
  • the additional frame and track also increase the complexity of the equipment, making it difficult to manufacture and assemble. .
  • the present disclosure provides a new type of core shooter. It should be noted that, in the case of no conflict, the features in the embodiments of the present disclosure can be combined with each other.
  • this embodiment provides a compact core shooting machine 100, which can realize the delivery of the core box through the integral track and the core box transfer vehicle 160 itself, and does not need to additionally set the lower core frame , simplifying the structure and reducing the difficulty of fabrication and assembly.
  • the compact core shooting machine 100 includes a base 110, a column 120, an upper frame 130, a core shooting mechanism 140, a lifting table 150, and a core box transfer vehicle 160.
  • the column 120 is arranged on the base 110.
  • the frame 130 is arranged on the top of the column 120
  • the core shooting mechanism 140 is arranged on the upper frame 130
  • a working chamber 111 is arranged between the upper frame 130 and the base 110
  • the lifting table 150 is arranged in the working chamber 111, and can be relatively
  • the column 120 rises or falls, and the core box transfer vehicle 160 is set on the lifting workbench 150, which is configured to carry the core box tooling 101, and the core box transfer vehicle 160 can move on the lift workbench 150, and is partially suspended to extend out for lifting work platform 150 to send the core box tooling 101 out of the working chamber 111.
  • the core-making action is completed after the core box tooling 101 is moved in place.
  • the core-making principle of the compact core-shooting machine 100 mentioned in this embodiment is consistent with conventional core-making equipment, and will not be described in detail here.
  • the number of upright columns 120 is not limited to 4, and may also be two, three, five, six, eight or more, which is not specifically limited here.
  • the core shooting mechanism 140 includes a sand adding bucket 141, a sand adding mechanism 142, an exhaust filter screen 143 and a sand storage cylinder 144.
  • the sand storage cylinder 144 is arranged on the upper frame 130, and the sand adding mechanism 142 is arranged on the On the sand storage barrel 144, the sand adding bucket 141 is connected with the sand adding mechanism 142, configured to add core sand to the sand storage barrel 144 through the sand adding mechanism 142, and the exhaust filter 143 is arranged at the bottom of the sand adding mechanism 142, configured to press Tight storage sand cylinder 144. It can be understood that after the sand feeding mechanism 142 finishes adding sand, the exhaust filter 143 can move into and compress the sand storage cylinder 144 to realize sand shooting and exhaust.
  • the sand feeding mechanism 142 is provided with a sand lowering valve 147 and an automatic material level detection device 145, the automatic material level detection device 145 is electrically connected to the sand lowering valve 147, and the automatic material level detection device 145 is configured to detect
  • the sand-loading valve 147 is configured to selectively connect the sand-adding hopper 141 and the sand-storing cylinder 144 according to the sand-loading amount.
  • control valves such as butterfly valves can be used as the sand lowering valve 147 .
  • the sand lowering valve 147 is automatically controlled to be closed, and sand addition to the sand storage cylinder 144 is stopped.
  • a shooting head 146 is provided at the bottom of the upper frame 130, and the shooting head 146 is connected with the sand storage cylinder 144 to realize the sand shooting action.
  • the shooting head 146 is connected with the sand storage cylinder 144 to realize the sand shooting action.
  • the base 110 is also provided with a lifting driver 152 and a lifting guide rod 153.
  • the lifting driving member 152 is connected to the lifting table 150 in transmission, and is configured to drive the lifting table 150 to rise or fall.
  • the column 120 is also provided with a guide rod mounting seat 154 , the top of the lifting guide rod 153 is connected with the guide rod mounting seat 154, and the edge of the lifting workbench 150 is also provided with a guide sleeve 155, and the guide sleeve 155 is slidably sleeved on the lifting guide rod 153, and the extension direction of the lifting guide rod 153 is in line with the The driving direction of the lifting driving member 152 is consistent.
  • lifting guide rods 153 there are four lifting guide rods 153, and the four lifting guide rods 153 are respectively arranged at the four corners of the base 110, and are respectively arranged on the outer sides of the four columns 120 away from the working chamber 111.
  • a guide rod mounting seat 154 is provided. The top of the lifting guide rod 153 away from the base 110 is connected to the guide rod mounting seat 154, and the bottom end is connected to the base 110.
  • the lifting workbench 150 realizes the guidance during the up and down movement through the guide sleeve 155 and the lifting guide rod 153, so as to avoid the occurrence of The offset makes the movement of the lifting table 150 more stable.
  • the lifting driver 152 can be a driving cylinder or a driving hydraulic cylinder, and there can be two lifting drivers 152, and the two lifting drivers 152 are respectively arranged on both sides of the lifting table 150, so as to ensure stable lifting sex.
  • the feeding side of the working chamber 111 is also provided with a loading frame 131, and the loading frame 131 is provided with a motorized roller table configured to transport the core box tooling 101, and the motorized roller table extends to the working chamber Inside 111 , it is configured to send the core box tooling 101 into the working chamber 111 and transfer it to the core box transfer vehicle 160 .
  • the motorized roller table includes outer rollers 132 and inner rollers 133, wherein the inner rollers 133 are located in the working chamber 111 and are respectively arranged on both sides of the core box transfer vehicle 160, which can move up and down, and when the inner rollers 133 move to the upper position , the inner roller 133 is flush with the outer roller 132, thereby facilitating the transfer of the core box tooling 101 from the outer roller 132 to the inner roller 133.
  • the inner roller 133 moves to the lower position, it can fall under the table of the core box transfer vehicle 160, so that the core box tooling 101 on it falls smoothly on the table of the core box transfer vehicle 160, and completes the process from the inner roller 133 to the core box transfer vehicle 160. Transfer of core box transfer cart 160.
  • a linear slide rail 161 is provided at the bottom of the core box transfer vehicle 160, and a slide block 151 is provided on the table surface of the lifting workbench 150, and a chute 1511 is provided on the slide block 151 , the linear slide rail 161 is slidably accommodated in the slide groove 1511 , so that the core box transfer vehicle 160 can slide relative to the lifting worktable 150 , and the length of the linear slide rail 161 is greater than that of the slider 151 .
  • the length of the core box transfer vehicle 160 is greater than the width of the working chamber 111 , where the length direction of the core box transfer vehicle 160 and the width direction of the working chamber 111 both refer to the conveying direction of the core box tooling 101 .
  • the core box transfer vehicle 160 passes through the linear slide rail 161 The cooperation with the slider 151 moves to the right, so that the core box transfer vehicle 160 where the core box tooling 101 is located is suspended on the lifting table 150, and the core box tooling 101 is sent out of the working chamber 111.
  • the left side of the core box transfer vehicle 160 refers to the side of the core box transfer vehicle 160 close to the outer roller 132
  • the movement of the core box transfer vehicle 160 to the right means that the core box transfer vehicle 160 moves away from the outer roller 132 .
  • segmented guide rail structure in the prior art is replaced by lengthening the core box transfer vehicle 160 and combining the linear slide rail 161 and the slider 151, thereby realizing the straight line of the core box tooling 101. Movement, and at the same time, there is no need to additionally set the lower top core frame, which simplifies the structure and reduces the difficulty of manufacture and assembly.
  • the core box transfer vehicle 160 is provided with a core ejector mechanism 163 configured to carry the core box tooling 101 and enter or leave the working chamber 111 following the core box transfer vehicle 160 .
  • the core ejector mechanism 163 is integrated on the core box transfer vehicle 160, which can realize synchronous action with the core box transfer vehicle 160 and save the operating cycle.
  • the core box tooling 101 includes an upper core box 102 .
  • a core box elevating mechanism 170 configured to grab the upper core box 102 in the core box tooling 101 is also provided in the working chamber 111.
  • a linear guide rail 121 is provided on the inner side of the column 120, and the core box elevating mechanism 170 is slidably connected to the linear guide rail 121, and It can move up and down along the linear guide rail 121 to drive the upper core box 102 to rise or fall.
  • the core box lifting mechanism 170 includes a core box fixing frame 171 and a guide block 172 arranged on the core box fixing frame 171 , and also includes a lifting drive cylinder 173 arranged on the upper frame 130 .
  • the guide block 172 is slidably arranged on the linear guide rail 121, and the lifting drive cylinder 173 is connected with the core box fixing frame 171 to drive the core box fixing frame 171 to move up and down.
  • the core box fixing frame 171 is configured to fix the upper core box 102.
  • each column 120 is provided with a linear guide rail 121
  • the core box fixing frame 171 is rectangular
  • one or more guide blocks 172 are provided at its four corners, so that the four The direction realizes the guiding and limiting of the lifting of the core box fixing frame 171, so as to ensure the lifting stability of the core box fixing frame 171.
  • the number of guide blocks 172 may also be three, four, five or more.
  • the lifting action of the upper core box 102 is realized here by setting the core box lifting mechanism 170, and the core box fixing frame 171 is driven to move up and down by the lifting drive cylinder 173, and the linear guide rail 121 and the guide block 172 cooperate to realize The up and down stable guidance of the core box fixing frame 171 , compared with the conventional guide post structure, the linear guide rail 121 has a simpler structure and a better guiding and stabilizing effect.
  • the upper frame 130 is provided with an air blowing mechanism 180 , which includes an air heater 181 , a catalyst quantitative adder 182 , an air blowing cover 183 and an air blowing drive vehicle 184 .
  • the air heater 181 is arranged on the upper frame 130
  • the catalyst quantitative adder 182 is spaced apart from the air heater 181
  • the blowing cover 183 is movably arranged on the bottom side of the upper frame 130, and is connected with the air heater 181 and the catalyst quantitatively respectively.
  • Adder 182 is connected.
  • the air-blowing driving vehicle 184 is movably arranged on the bottom side of the upper frame 130, and is connected with the transmission of the air-blowing cover 183, configured to drive the air-blowing cover 183 to move along the horizontal direction.
  • the upper frame 130 is further provided with a telescopic pipeline 185 , one end of the telescopic pipeline 185 is connected to the air heater 181 , and the other end extends to the bottom side of the upper frame 130 .
  • One side of the air blowing cover 183 is provided with an air inlet 1833, and the air inlet 1833 is configured to elastically bear against the end of the telescopic pipeline 185 at the bottom side of the upper frame 130, so that the air blowing cover 183 and the telescopic tube Road 185 is connected.
  • a connection pipeline is provided at the bottom of the air heater 181 , one end of the connection pipeline is connected to the air heater 181 , and the other end is connected to the telescopic pipeline 185 .
  • the telescopic pipeline 185 passes through the upper frame 130 .
  • the side where the air blowing hood 183 is connected to the telescopic pipeline 185 is provided with an air connection pipe 1831, and the end of the air connection pipe 1831 forms the air inlet 1833 of the air blowing hood 183, and the telescopic pipeline 185 is configured to be pressed on the air connection pipe 1831 In the case of the end of the telescoping pipeline 185, it communicates with the blowing mask 183.
  • the connecting pipeline is a straight pipe structure, one end of the connecting pipeline is connected to the bottom of the air heater 181, and the other end is connected to the end of the telescopic pipeline 185 exposed on the upper frame 130, that is, the connecting pipeline is located on the upper frame 130.
  • the frame 130 is away from the side of the blowing mask 183 .
  • One end of the telescopic pipeline 185 away from the connecting pipeline passes through the upper frame 130 and is configured to be connected to the air connecting pipe 1831 on the rear side of the blowing hood 183 .
  • the air heater 181 is located on the upper side of the upper frame 130
  • the air inlet 1833 is located on the lower side of the upper frame 130
  • the air heater 181 and the catalyst quantitative adder 182 are located on the top of the blowing hood 183 nearby.
  • the telescopic pipeline 185 passes through the upper frame 130, which shortens the gas delivery path and reduces heat loss.
  • the telescopic pipeline 185 has a more compact structure, which further shortens the gas delivery path and reduces gas loss during the transmission process.
  • the telescopic pipeline 185 includes a pipe head 1851, a pipe body 1852, an elastic member 1853 and a joint 1854.
  • the pipe body 1852 is arranged on the upper frame 130, and the pipe head 1851 is connected to the upper end of the pipe body 1852 and connected to the connecting pipeline.
  • the joint 1854 is movably arranged at the bottom of the tube body 1852, and is configured to engage the air inlet 1833 of the blowing mask 183, and the elastic member 1853 is held between the joint 1854 and the tube body 1852, and is configured to exert engagement on the joint 1854 on the air intake. Stretch on mouth 1833.
  • the elastic member 1853 is a compression spring, and the spring is wound around the outer peripheral surface of the joint 1854 , and one end of the spring abuts against the lower end of the tube body 1852 , and the other end of the spring abuts against the joint 1854 .
  • the spring By setting the spring, a certain elastic force can be applied to the joint 1854.
  • the joint 1854 can compress the spring, and at the same time go further into the pipe body 1852, so that the air inlet 1833 of the air connection pipe 1831
  • the joint 1854 communicates with the pipe body 1852, and the elastic force of the spring can ensure that the joint 1854 and the air inlet 1833 resist each other to ensure its sealing.
  • the upper part of the joint 1854 is accommodated in the pipe body 1852, and the part of the joint 1854 accommodated in the pipe body 1852 is also provided with a stop platform, and the pipe body 1852 is also provided with a stop ring edge, which stops The edge of the retaining ring is configured to be held against the stop platform to limit the position of the joint 1854.
  • the lower part of the joint 1854 is also provided with a mounting boss. The mounting boss is configured to be engaged with the air inlet 1833, and the elastic member 1853 is pressed together. Between the mounting boss and the end of the tube body 1852 .
  • both the joint 1854 and the pipe body 1852 are hollow, the stopper is arranged on the top of the joint 1854, the installation boss is arranged at the bottom of the joint 1854, and the diameter of the joint 1854 between the stopper and the installation boss is The diameter of the tube body 1852 is smaller than that of the tube body 1852, so that the joint 1854 can slide freely within a limited range.
  • the joint 1854 naturally protrudes downward, so as to facilitate the joint
  • the air inlet 1833 of the gas connection pipe 1831 can be quickly contacted with the joint 1854 .
  • the bottom side of the upper frame 130 is provided with a linear track 186 , and the blowing driving vehicle 184 is rolled on the linear track 186 , thereby driving the blowing cover 183 to move in the horizontal direction.
  • the bottom side of the upper frame 130 is also provided with a blowing cover lifting mechanism 190, and the blowing cover 183 is lapped on the blowing driving car 184 along the vertical direction, and the blowing cover lifting mechanism 190 is connected with the transmission of the blowing cover 183. It drives the blowing mask 183 to rise or fall.
  • the blowing drive car 184 is detachably connected with the blowing cover 183, and the blowing cover 183 is in working condition, and the blowing cover 183 is separated from the blowing drive car 184, and is respectively connected with the air heater 181 and the catalyst quantitatively.
  • Adder 182 communicates.
  • the blowing cover 183 is in a non-working state, and the blowing cover 183 is connected with the blowing drive vehicle 184 .
  • the working state here refers to that after the core box tooling 101 is transferred to the core box transfer vehicle 160, the blowing hood 183 is moved to be positioned below the injection head 146, and the blowing hood 183 is passed into the core box tooling 101 with hot air and Catalyst core making process.
  • the non-working state can be understood as the state before and after the core making is completed.
  • the blowing mask lifting mechanism 190 includes an air mask driver 191, a bearing plate 192, a connecting plate 193 and a guide column 194, the bearing plate 192 is connected with the upper frame 130, and the air mask driver 191 is arranged on the bearing plate 192 , the connecting plate 193 is in transmission connection with the air mask driver 191 , the air mask driving member 191 is configured to drive the connecting plate 193 to move up and down, and the connecting plate 193 is movably connected to one side edge of the blowing mask 183 .
  • the guide column 194 slides through the supporting plate 192 and connects with the connecting plate 193 , and the extending direction of the guide column 194 is parallel to the driving direction of the air mask driving member 191 .
  • blowing hood lifting mechanisms 190 there are two blowing hood lifting mechanisms 190, and the two blowing hood lifting mechanisms 190 are respectively arranged on both sides of the blowing hood 183, and the edge of the connecting plate 193 on each side is provided with a C-shaped chute 195 , the edge of the blowing cover 183 is slidably held in the C-shaped chute 195 , so that the connecting plate 193 can drive the blowing cover 183 to move up and down without interfering with the horizontal movement of the blowing cover 183 .
  • an additional blowing cover elevating mechanism 190 is provided, so that when the core box tooling 101 enters the working chamber 111 along the feeding motorized roller table during the mold loading process, the blowing cover 183 can be lifted upwards, thereby It avoids the blowing cover 183 from interfering with the stroke of the core box tooling 101.
  • the core box tooling 101 is circumvented by lifting and lowering the blowing cover 183 itself, so that the purpose of reducing the height of the overall equipment and reducing its occupied space can be achieved.
  • the working process of the compact core shooter 100 provided in this embodiment is as follows: first, place the stacked core box tooling 101 on the outer roller 132 of the feeding motorized roller table, and transport it toward the working chamber 111, and then When transporting to the blowing hood 183, the blowing hood elevating mechanism 190 drives the blowing hood 183 to rise, so that the blowing hood 183 can avoid the core box tooling 101, which facilitates the smooth forward movement of the core box tooling 101 and transports the core box tooling 101 After reaching the inner roller 133, the core box tooling 101 is located below the injection head 146 at this time, and the inner roller 133 descends at this time, and the core box tooling 101 is transferred to the core box transfer vehicle 160, and then the blowing cover 183 is placed on the top of the blowing drive vehicle 184.
  • the blowing hood 183 is connected to the telescopic pipeline 185 through the air connection pipe 1831, so that the air and catalyst heated by the air heater 181 can enter the blowing hood 183 smoothly, and the core box lifting mechanism 170
  • the action lifts the upper core box 102, and the lifting table 150 also completes the upward movement, so that after the various components of the core box tooling 101 are moved in place, the core making action starts; after the core making is completed, the core box tooling 101 completes the assembly in reverse, and each component After both are reset, the core box transfer vehicle 160 moves outward, so that the core box tooling 101 is sent out to the outside of the working chamber 111 under the cooperation of the linear slide rail 161 and the slider 151 .
  • the column 120 is set on the base 110
  • the upper frame 130 is set on the top of the column 120
  • the core shooting mechanism 140 is set on the upper frame 130
  • the upper frame 130 is set on the upper frame 130.
  • a working chamber 111 is also provided between the frame 130 and the base 110 , and the lifting table 150 is disposed in the working chamber 111 and can rise or fall relative to the column 120 .
  • the core box transfer vehicle 160 is arranged on the lifting workbench 150, configured to carry the core box tooling 101, and the core box transfer vehicle 160 can move on the lifting workbench 150, and partly hangs out of the lift workbench 150, thereby
  • the core box tooling 101 is sent out of the working chamber 111, and the core box tooling 101 is sent out by the core box transfer vehicle 160 itself.
  • the compact core shooting machine 100 provided in this embodiment can realize the delivery of the core box by the core box transfer vehicle 160 itself, and does not need additional lower core-jacking frame, which simplifies the structure and reduces the difficulty of manufacture and assembly.
  • the present disclosure provides a compact core shooting machine 100, which can realize the delivery of the core box tooling 101 through the core box transfer vehicle 160 itself, and does not need to additionally set the lower core frame, which simplifies the structure and reduces the production and assembly costs. difficulty. And the structure is more compact, reducing the overall height of the core shooter.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Casting Devices For Molds (AREA)
  • Intermediate Stations On Conveyors (AREA)

Abstract

A compact core shooting machine (100), comprising a base (110), columns (120), an upper frame (130), a core shooting mechanism (140), a lifting workbench (150) and a core box transfer trolley (160). The columns (120) are disposed on the base (110); the lifting workbench (150) is disposed in a working cavity (111) and is capable of lifting or lowering relative to the columns (120); the core box transfer trolley (160) is disposed on the lifting workbench (150), and the core box transfer trolley (160) is capable of moving on the lifting workbench (150) and is partially suspended and extends out of the lifting workbench (150), so that a core box tool (101) is conveyed out of the working cavity (111). The core box transfer trolley (160) is used to achieve a conveying action of the core box tool (101). The core box transfer trolley (160) is provided with a core ejection mechanism (163) to achieve an ejection action on a core box sand core.

Description

紧凑型射芯机Compact core shooter
相关申请的交叉引用Cross References to Related Applications
本申请要求于2022年02月10日提交中国专利局的申请号为2022101236340、名称为“紧凑型射芯机”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of a Chinese patent application with application number 2022101236340 and titled "Compact Core Shooter" filed with the Chinese Patent Office on February 10, 2022, the entire contents of which are incorporated herein by reference.
技术领域technical field
本公开涉及铸造技术领域,具体而言,涉及一种紧凑型射芯机。The present disclosure relates to the technical field of casting, in particular, to a compact core shooting machine.
背景技术Background technique
射芯机是铸件生产过程中最常用的铸造设备之一,其利用压缩空气将芯砂快速均匀的射入芯盒紧实,再通过各种固化工艺把芯盒内的芯砂固化。在砂芯固化后,需要通过芯盒移栽机构将芯盒移出机架,方便出模和取出砂芯,现有的芯盒移栽机构通常是利用芯盒小车辅以轨道,并且需要在机架的外侧额外设置下顶芯框架,并且在下顶芯框架上额外设置轨道,该轨道与机架或工作台上的轨道接合,芯盒小车能够从机架或工作台上移动至下顶芯框架。The core shooter is one of the most commonly used casting equipment in the casting production process. It uses compressed air to quickly and evenly inject the core sand into the core box for compaction, and then solidifies the core sand in the core box through various curing processes. After the sand core is solidified, the core box needs to be moved out of the machine frame through the core box transplanting mechanism, which is convenient for mold release and removal of the sand core. The lower top core frame is additionally set on the outside of the frame, and an additional track is set on the lower top core frame. .
而这种两段式轨道结构需要通过增加零件设计达到限位目的,以及需要装配过程的高要求适配才能很好地完成两段轨道的对接,同时额外设置框架和轨道也增加了设备的复杂程度,制作和装配难度高。However, this two-section track structure needs to increase the design of parts to achieve the purpose of limiting, and requires high-demand adaptation in the assembly process to complete the docking of the two sections of the track well. At the same time, the additional setting of the frame and track also increases the complexity of the equipment. To a certain extent, it is difficult to manufacture and assemble.
申请内容application content
本公开的目的包括,例如,提供了一种紧凑型射芯机,其能够通过芯盒转运车自身来实现芯盒的送出动作,并且无需额外设置下顶芯框架,简化了结构,降低了制作和装配难度。The purpose of the present disclosure includes, for example, to provide a compact core shooting machine, which can realize the delivery of the core box through the core box transfer vehicle itself, and does not need to additionally set the lower core frame, which simplifies the structure and reduces the production cost. and assembly difficulty.
本公开的实施例可以这样实现:Embodiments of the present disclosure can be implemented as follows:
第一方面,本公开提供一种紧凑型射芯机,包括底座、立柱、上机架、射芯机构、升降工作台和芯盒转运车,所述立柱设置在所述底座上,所述上机架设置在所述立柱的顶部,所述射芯机构设置在所述上机架上,所述上机架和所述底座之间设置有工作腔,所述升降工作台设置在所述工作腔中,并能够相对所述立柱上升或下降,所述芯盒转运车设置在所述升降工作台上,配置成承载芯盒工装,且所述芯盒转运车能够在所述升降工作台上运动,并部分悬置伸出所述升降工作台,以将所述芯盒工装送出所述工作腔。In a first aspect, the present disclosure provides a compact core shooting machine, including a base, a column, an upper frame, a core shooting mechanism, a lifting workbench and a core box transfer vehicle, the column is set on the base, and the upper The frame is set on the top of the column, the core shooting mechanism is set on the upper frame, a working chamber is set between the upper frame and the base, and the lifting table is set on the working cavity, and can rise or fall relative to the column, the core box transfer car is set on the lifting table, configured to carry the core box tooling, and the core box transfer car can be placed on the lifting table move, and partly suspend and protrude out of the lifting worktable, so as to send the core box tooling out of the working chamber.
其中,所述芯盒转运车上设置有顶芯机构,所述顶芯机构配置成承载所述芯盒工装, 并跟随所述芯盒转运车进入或离开所述工作腔。Wherein, the core box transfer vehicle is provided with a core ejector mechanism configured to carry the core box tooling and follow the core box transfer vehicle into or out of the working chamber.
在可选的实施方式中,所述芯盒转运车的底部设置有直线滑轨,所述升降工作台的台面上设置有滑块,所述滑块上开设有滑槽,所述直线滑轨滑动容置在所述滑槽中,以使所述芯盒转运车能够相对所述升降工作台滑动,且所述直线滑轨的长度大于所述滑块的长度。In an optional embodiment, the bottom of the core box transfer vehicle is provided with a linear slide rail, and a slide block is provided on the table of the lifting workbench, and a slide groove is opened on the slide block, and the linear slide rail The slide is accommodated in the chute so that the core box transfer vehicle can slide relative to the lifting table, and the length of the linear slide rail is greater than the length of the slider.
可选的,所述芯盒转运车的长度大于所述工作腔的宽度,其中,所述芯盒转运车的长度方向和所述工作腔的宽度方向均是指所述芯盒工装的输送方向。Optionally, the length of the core box transfer vehicle is greater than the width of the working chamber, wherein the length direction of the core box transfer vehicle and the width direction of the working chamber both refer to the conveying direction of the core box tooling .
可选的,所述工作腔的入料侧设置有进载机架,所述进载机架上设置有配置成输送所述芯盒工装的机动辊道,且所述机动辊道延伸至所述工作腔内,所述机动辊道配置成将所述芯盒工装送入所述工作腔,并转移至所述芯盒转运车。Optionally, the feeding side of the working chamber is provided with a loading frame, and the loading frame is provided with a motorized roller table configured to transport the core box tooling, and the motorized roller table extends to the In the working chamber, the motorized roller table is configured to send the core box tooling into the working chamber and transfer it to the core box transfer vehicle.
可选的,所述机动辊道包括外辊和内辊,所述内辊位于所述工作腔内,并分设在所述芯盒转运车的两侧;所述内辊能够上下运动,当所述内辊运动至上位时,所述内辊与所述外辊平齐,以使所述芯盒工装从所述外辊转移至所述内辊;所述内辊运动至下位时,能够落到所述芯盒转运车的台面之下,以使所述芯盒工装落于所述芯盒转运车的台面。Optionally, the motorized roller table includes outer rollers and inner rollers, the inner rollers are located in the working chamber and are arranged on both sides of the core box transfer vehicle; the inner rollers can move up and down, when the inner rollers When the inner roller moves to the upper position, the inner roller is flush with the outer roller, so that the core box tooling is transferred from the outer roller to the inner roller; when the inner roller moves to the lower position, it can fall Go under the table of the core box transfer vehicle, so that the core box tooling falls on the table of the core box transfer vehicle.
在可选的实施方式中,所述底座上还设置有升降驱动件和升降导杆,所述升降驱动件与所述升降工作台传动连接,配置成驱动所述升降工作台上升或者下降,所述升降工作台的边缘还设置有导向套,所述导向套滑动套设在所述升降导杆上,且所述升降导杆的延伸方向与所述升降驱动件的驱动方向一致。In an optional embodiment, the base is further provided with a lifting driver and a lifting guide rod, and the lifting driver is in transmission connection with the lifting worktable, and is configured to drive the lifting worktable to rise or fall, so that The edge of the lift workbench is also provided with a guide sleeve, the guide sleeve is slidably set on the lift guide rod, and the extension direction of the lift guide rod is consistent with the driving direction of the lift drive member.
可选的,所述立柱上还设置有导杆安装座,所述升降导杆远离所述底座的顶端与所述导杆安装座连接。Optionally, a guide rod installation seat is also provided on the column, and the top end of the lifting guide rod away from the base is connected to the guide rod installation seat.
在可选的实施方式中,所述芯盒工装包括上芯盒,所述工作腔内还设置有配置成抓取所述芯盒工装中上芯盒的芯盒升降机构,所述立柱的内侧设置有直线导轨,所述芯盒升降机构与所述直线导轨滑动连接,并能够沿所述直线导轨上下运动,以带动所述上芯盒上升或者下降。In an optional embodiment, the core box tooling includes an upper core box, and a core box lifting mechanism configured to grab the upper core box in the core box tooling is also provided in the working chamber, and the inner side of the column A linear guide rail is provided, and the core box elevating mechanism is slidingly connected with the linear guide rail, and can move up and down along the linear guide rail to drive the upper core box to rise or fall.
可选的,所述芯盒升降机构包括芯盒固定框架和升降驱动缸,所述升降驱动缸设于所述上机架上;所述升降驱动缸与所述芯盒固定框架传动连接,以带动所述芯盒固定框架相对所述立柱上下运动;所述芯盒固定框架配置成固定所述上芯盒。Optionally, the core box lifting mechanism includes a core box fixed frame and a lifting drive cylinder, the lifting drive cylinder is arranged on the upper frame; the lifting drive cylinder is in transmission connection with the core box fixed frame, so as to Drive the core box fixing frame to move up and down relative to the column; the core box fixing frame is configured to fix the upper core box.
可选的,所述芯盒升降机构还包括导向块,所述导向块设置在所述芯盒固定框架上,所述导向块滑动设置在所述直线导轨上,以带动所述芯盒固定框架上下运动。Optionally, the core box lifting mechanism also includes a guide block, the guide block is arranged on the core box fixed frame, and the guide block is slidably arranged on the linear guide rail to drive the core box fixed frame Move up and down.
在可选的实施方式中,所述上机架上设置有吹气机构,所述吹气机构包括空气加热器、催化剂定量添加器、吹气罩和吹气驱动车,所述空气加热器设置在所述上机架上,所述催化剂定量添加器与所述空气加热器间隔设置,所述吹气罩活动设置在所述上机架的底侧,并分别与所述空气加热器和所述催化剂定量添加器连接,所述吹气驱动车活动设置在所述上机架的底侧,并与所述吹气罩传动连接,配置成带动所述吹气罩沿水平方向运动。In an optional embodiment, an air blowing mechanism is provided on the upper frame, and the air blowing mechanism includes an air heater, a catalyst quantitative adder, an air blowing cover and an air blowing drive car, and the air heater is set On the upper frame, the catalyst quantitative adder is spaced apart from the air heater, and the blowing hood is movably arranged on the bottom side of the upper frame, and is connected to the air heater and the air heater respectively. The catalyst quantitative adder is connected, and the blowing drive vehicle is movably arranged on the bottom side of the upper frame, and is connected with the transmission of the blowing hood, and is configured to drive the blowing hood to move in the horizontal direction.
可选的,所述上机架的底侧设有沿水平方向的直线轨道,所述吹气驱动车滚动设置在所述直线轨道中。Optionally, a linear track along the horizontal direction is provided on the bottom side of the upper frame, and the air-blowing drive vehicle is rollingly arranged on the linear track.
在可选的实施方式中,所述上机架的底侧还设置有吹气罩升降机构,所述吹气罩沿竖直方向搭接在所述吹气驱动车上,所述吹气罩升降机构与所述吹气罩传动连接,配置成带动所述吹气罩上升或者下降。In an optional embodiment, the bottom side of the upper frame is also provided with a blowing cover lifting mechanism, and the blowing cover is overlapped on the blowing drive vehicle in the vertical direction, and the blowing cover The lifting mechanism is in drive connection with the blowing hood, configured to drive the blowing hood up or down.
可选的,所述吹气驱动车与所述吹气罩可分离地连接,所述吹气罩处于工作状态下,所述吹气罩与所述吹气驱动车分离,并分别与所述空气加热器、所述催化剂定量添加器连通;所述吹气罩处于非工作状态下,所述吹气罩与所述吹气驱动车连接。Optionally, the blowing drive car is detachably connected to the blowing hood, and when the blowing hood is in a working state, the blowing hood is separated from the blowing drive car and connected to the blowing hood respectively. The air heater and the catalyst quantitative adder are in communication; the blowing hood is in a non-working state, and the blowing hood is connected with the blowing drive vehicle.
在可选的实施方式中,所述上机架上还设置有一伸缩管路,所述伸缩管路的一端与所述空气加热器连接,另一端延伸至所述上机架的底侧,所述吹气罩的一侧设置有进气口,所述进气口配置成弹性抵持在所述伸缩管路位于所述上机架的底侧的端部,以使所述吹气罩和所述伸缩管路连通。In an optional embodiment, the upper frame is also provided with a telescopic pipeline, one end of the telescopic pipeline is connected to the air heater, and the other end extends to the bottom side of the upper frame, so One side of the blowing hood is provided with an air inlet, and the air inlet is configured to elastically bear against the end of the telescopic pipeline at the bottom side of the upper frame, so that the blowing hood and The telescopic pipelines are connected.
可选的,所述伸缩管路穿设于所述上机架,所述空气加热器位于所述上机架的上侧,所述进气口位于所述上机架的底侧。Optionally, the telescopic pipeline is passed through the upper frame, the air heater is located on the upper side of the upper frame, and the air inlet is located on the bottom side of the upper frame.
在可选的实施方式中,所述射芯机构包括加砂斗、加砂机构、排气过滤网和储砂筒,所述储砂筒设置在所述上机架上,所述加砂机构设置在所述储砂筒上,所述加砂斗与所述加砂机构连接,配置成通过所述加砂机构向所述储砂筒加入芯砂,所述排气过滤网设置在所述加砂机构底部,配置成压紧所述储砂筒。In an optional embodiment, the core shooting mechanism includes a sand adding bucket, a sand adding mechanism, an exhaust filter screen and a sand storage cylinder, the sand storage cylinder is arranged on the upper frame, and the sand adding mechanism It is arranged on the sand storage barrel, the sand adding bucket is connected with the sand adding mechanism, and is configured to add core sand to the sand storage barrel through the sand adding mechanism, and the exhaust filter is arranged on the The bottom of the sand adding mechanism is configured to compress the sand storage cylinder.
在可选的实施方式中,所述加砂机构上设置有下砂阀门和自动料位检测装置,所述自动料位检测装置配置成检测下砂量,所述下砂阀门配置成依据所述下砂量选择性地导通所述加砂斗和所述储砂筒。In an optional embodiment, the sand-feeding mechanism is provided with a sand-down valve and an automatic material level detection device, the automatic material-level detection device is configured to detect the amount of sand down, and the sand-down valve is configured to The amount of sand is selectively connected to the sand adding bucket and the sand storage cylinder.
可选的,所述自动料位检测装置与所述下砂阀门电连接,所述自动料位检测装置用于检测下砂量,若所述下砂量达到预设量后,自动控制所述下砂阀门关闭。Optionally, the automatic material level detection device is electrically connected to the sand discharge valve, and the automatic material level detection device is used to detect the amount of sand discharge, and automatically controls the The lower sand valve is closed.
本公开实施例的有益效果包括,例如:The beneficial effects of the embodiments of the present disclosure include, for example:
本公开实施例提供的紧凑型射芯机,将立柱设置在底座上,上机架设置在立柱的顶部,射芯机构设置在上机架上,上机架和底座之间还设置有工作腔,升降工作台设置在该工作腔中,并能够相对立柱上升或者下降。同时芯盒转运车设置在升降工作台上,配置成承载芯盒工装,且芯盒转运车能够在升降工作台上运动,并部分悬置伸出升降工作台,从而将芯盒工装送出工作腔,通过芯盒转运车自身来实现芯盒工装的送出动作。相较于现有技术,本公开实施例提供的紧凑型射芯机,其能够通过芯盒转运车自身来实现芯盒的送出动作,并且无需额外设置下顶芯框架,简化了结构,降低了制作和装配难度。In the compact core shooting machine provided by the embodiment of the present disclosure, the column is set on the base, the upper frame is set on the top of the column, the core shooting mechanism is set on the upper frame, and a working chamber is also set between the upper frame and the base , the lifting table is set in the working chamber, and can rise or fall relative to the column. At the same time, the core box transfer vehicle is set on the lifting workbench, configured to carry the core box tooling, and the core box transfer vehicle can move on the lifting workbench, and part of the suspension extends out of the lifting workbench, so as to send the core box tooling out of the working chamber , the delivery of the core box tooling is realized by the core box transfer vehicle itself. Compared with the prior art, the compact core shooting machine provided by the embodiment of the present disclosure can realize the delivery of the core boxes through the core box transfer vehicle itself, and does not need to additionally set the lower core frame, which simplifies the structure and reduces the cost. Difficulty in making and assembling.
附图说明Description of drawings
为了更清楚地说明本公开实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本公开的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present disclosure, the following will briefly introduce the accompanying drawings used in the embodiments. It should be understood that the following drawings only show some embodiments of the present disclosure, and therefore are not It should be regarded as a limitation on the scope, and those skilled in the art can also obtain other related drawings based on these drawings without creative work.
图1为本公开实施例提供的紧凑型射芯机在第一视角下的结构示意图;FIG. 1 is a schematic structural view of a compact core shooting machine provided by an embodiment of the present disclosure under a first viewing angle;
图2为本公开实施例提供的紧凑型射芯机在第二视角下的结构示意图;Fig. 2 is a schematic structural view of a compact core shooting machine provided by an embodiment of the present disclosure under a second viewing angle;
图3为图2中Ⅲ的局部放大示意图;Fig. 3 is a partially enlarged schematic diagram of III in Fig. 2;
图4为本公开实施例提供的紧凑型射芯机中芯盒转运车与升降工作台的连接结构示意图;Fig. 4 is a schematic diagram of the connection structure between the core box transfer vehicle of the compact core shooter and the lifting workbench provided by the embodiment of the present disclosure;
图5为芯盒转运车上承载芯盒工装的一种应用场景示意图;Fig. 5 is a schematic diagram of an application scenario in which a core box tooling is carried on a core box transfer vehicle;
图6和图7为芯盒转运车在伸入和伸出工作腔的结构示意图;Fig. 6 and Fig. 7 are the structural schematic diagrams of the core box transfer vehicle extending into and out of the working chamber;
图8为本公开实施例提供的紧凑型射芯机中下砂阀门和自动料位检测装置的连接示意框图;Fig. 8 is a schematic block diagram of the connection between the sand lowering valve and the automatic material level detection device in the compact core shooting machine provided by the embodiment of the present disclosure;
图9为本公开实施例提供的紧凑型射芯机在第三视角下的结构示意图;Fig. 9 is a schematic structural view of a compact core shooting machine provided by an embodiment of the present disclosure under a third viewing angle;
图10为图2中Ⅷ的局部放大示意图;Fig. 10 is a partially enlarged schematic diagram of VIII in Fig. 2;
图11为本公开实施例提供的紧凑型射芯机的局部结构示意图;Fig. 11 is a partial structural schematic diagram of a compact core shooting machine provided by an embodiment of the present disclosure;
图12为图11中吹气机构的连接结构示意图;Fig. 12 is a schematic diagram of the connection structure of the blowing mechanism in Fig. 11;
图13为图12中伸缩管路的连接结构示意图;Fig. 13 is a schematic diagram of the connection structure of the telescopic pipeline in Fig. 12;
图14和图15为图11中吹气罩升降机构在不同视角下的连接结构示意图。Fig. 14 and Fig. 15 are schematic diagrams of the connection structure of the blowing mask lifting mechanism in Fig. 11 under different viewing angles.
图标:100-紧凑型射芯机;101-芯盒工装;102-上芯盒;110-底座;111-工作腔;120- 立柱;121-直线导轨;130-上机架;131-进载机架;132-外辊;133-内辊;140-射芯机构;141-加砂斗;142-加砂机构;143-排气过滤网;144-储砂筒;145-自动料位检测装置;146-射头;147-下砂阀门;150-升降工作台;151-滑块;1511-滑槽;152-升降驱动件;153-升降导杆;154-导杆安装座;155-导向套;160-芯盒转运车;161-直线滑轨;163-顶芯机构;170-芯盒升降机构;171-芯盒固定框架;172-导向块;173-升降驱动缸;180-吹气机构;181-空气加热器;182-催化剂定量添加器;183-吹气罩;1831-接气管;1833-进气口;184-吹气驱动车;185-伸缩管路;1851-管头;1852-管身;1853-弹性件;1854-接头;186-直线轨道;190-吹气罩升降机构;191-气罩驱动件;192-承载板;193-连接板;194-导向柱;195-C字形滑槽。Icon: 100-compact core shooter; 101-core box tooling; 102-core box; 110-base; 111-working chamber; 120-column; 121-linear guide rail; Frame; 132-outer roller; 133-inner roller; 140-core shooting mechanism; 141-sand filling bucket; 142-sand filling mechanism; 143-exhaust filter; 144-sand storage cylinder; 145-automatic level detection Device; 146-shooting head; 147-down sand valve; 150-lifting table; 151-slider; 1511-chute; 152-lifting drive; 153-lifting guide rod; Guide sleeve; 160-core box transfer vehicle; 161-linear slide rail; 163-core top mechanism; 170-core box lifting mechanism; 171-core box fixed frame; 172-guide block; 173-lift drive cylinder; Air mechanism; 181-air heater; 182-catalyst quantitative adder; 183-blowing cover; 1831-air pipe; 1833-air inlet; ;1852-pipe body; 1853-elastic parts; 1854-joint; 186-linear track; 190-blowing hood lifting mechanism; 191-gas hood drive; 195-C-shaped chute.
具体实施方式Detailed ways
为使本公开实施例的目的、技术方案和优点更加清楚,下面将结合本公开实施例中的附图,对本公开实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本公开一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本公开实施例的组件可以以各种不同的配置来布置和设计。In order to make the purpose, technical solutions and advantages of the embodiments of the present disclosure clearer, the technical solutions in the embodiments of the present disclosure will be clearly and completely described below in conjunction with the drawings in the embodiments of the present disclosure. Obviously, the described embodiments It is a part of the embodiments of the present disclosure, but not all of them. The components of the disclosed embodiments generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations.
因此,以下对在附图中提供的本公开的实施例的详细描述并非旨在限制要求保护的本公开的范围,而是仅仅表示本公开的选定实施例。基于本公开中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本公开保护的范围。Accordingly, the following detailed description of the embodiments of the present disclosure provided in the accompanying drawings is not intended to limit the scope of the claimed disclosure, but merely represents selected embodiments of the present disclosure. Based on the embodiments in the present disclosure, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present disclosure.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。在本公开的描述中,需要说明的是,若出现术语“上”、“下”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该公开产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本公开和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本公开的限制。此外,若出现术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。It should be noted that like numerals and letters denote similar items in the following figures, therefore, once an item is defined in one figure, it does not require further definition and explanation in subsequent figures. In the description of the present disclosure, it should be noted that if the orientation or positional relationship indicated by the terms "upper", "lower", "inner" and "outer" appear, it is based on the orientation or positional relationship shown in the drawings, or It is the orientation or positional relationship that the disclosed product is usually placed in use, and it is only for the convenience of describing the present disclosure and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation , and therefore cannot be construed as limiting the present disclosure. In addition, terms such as "first" and "second" are used only for distinguishing descriptions, and should not be understood as indicating or implying relative importance.
正如背景技术中所公开的,现有技术中针对最后芯盒工装送出步骤,芯盒小车在运行中需要实现两个动作,前后进出,以及随工作台升降,以上两个动作都需要较高的导向精度,芯盒小车升降是依托工作台的导向,芯盒小车的进出,则需要依托设置在工作台上的导轨与下顶芯框架上的导轨来实现导向。并且由于工作台需要升降,导轨与导轨 为两段式设计,需要通过零件设计增加限位以及装配过程的高要求适配才能完成很好地对接,保证芯盒小车的顺畅运行。也就是说,常规的芯盒工装,通常是通过在芯盒小车下方铺设轨道,同时在机架外侧额外设置下顶芯框架,并且在下顶芯框架上额外设置轨道,该轨道与工作台上的轨道相平齐,从而使得芯盒小车能够从工作台移动至下顶芯框架,从而将芯盒工装送出。然而,这种两段式轨道结构需要通过零件设计增加限位以及装配过程的高要求适配才能完成很好地对接,同时额外设置框架和轨道也增加了设备的复杂程度,制作和装配难度高。As disclosed in the background technology, in the prior art, for the final core box tooling delivery step, the core box trolley needs to realize two actions during operation, front and rear entry and exit, and lifting and lowering with the workbench. The above two actions require high Guidance accuracy, the lifting of the core box trolley relies on the guidance of the workbench, while the entry and exit of the core box trolley needs to rely on the guide rails set on the workbench and the guide rails on the lower core frame to realize the guidance. And because the workbench needs to be raised and lowered, the guide rail and the guide rail are designed in two stages. It is necessary to increase the limit through the part design and the high-demand adaptation of the assembly process to complete the good docking and ensure the smooth operation of the core box trolley. That is to say, the conventional core box tooling usually lays a track under the core box trolley, and at the same time additionally sets a lower top core frame outside the frame, and additionally sets a track on the lower top core frame, which is consistent with the workbench. The rails are level, so that the core box trolley can move from the workbench to the lower core frame, so that the core box tooling can be sent out. However, this two-stage track structure needs to increase the limit through the part design and the high-demand adaptation of the assembly process to complete a good docking. At the same time, the additional frame and track also increase the complexity of the equipment, making it difficult to manufacture and assemble. .
为了解决上述问题,本公开提供了一种新型的射芯机,需要说明的是,在不冲突的情况下,本公开的实施例中的特征可以相互结合。In order to solve the above problems, the present disclosure provides a new type of core shooter. It should be noted that, in the case of no conflict, the features in the embodiments of the present disclosure can be combined with each other.
参见图1至图8,本实施例提供了一种紧凑型射芯机100,其能够通过整体式轨道以及芯盒转运车160自身来实现芯盒的送出动作,并且无需额外设置下顶芯框架,简化了结构,降低了制作和装配难度。Referring to Fig. 1 to Fig. 8, this embodiment provides a compact core shooting machine 100, which can realize the delivery of the core box through the integral track and the core box transfer vehicle 160 itself, and does not need to additionally set the lower core frame , simplifying the structure and reducing the difficulty of fabrication and assembly.
本实施例提供的紧凑型射芯机100,包括底座110、立柱120、上机架130、射芯机构140、升降工作台150和芯盒转运车160,立柱120设置在底座110上,上机架130设置在立柱120的顶部,射芯机构140设置在上机架130上,上机架130和底座110之间设置有工作腔111,升降工作台150设置在工作腔111中,并能够相对立柱120上升或下降,芯盒转运车160设置在升降工作台150上,配置成承载芯盒工装101,且芯盒转运车160能够在升降工作台150上运动,并部分悬置伸出升降工作台150,以将芯盒工装101送出工作腔111。The compact core shooting machine 100 provided in this embodiment includes a base 110, a column 120, an upper frame 130, a core shooting mechanism 140, a lifting table 150, and a core box transfer vehicle 160. The column 120 is arranged on the base 110. The frame 130 is arranged on the top of the column 120, the core shooting mechanism 140 is arranged on the upper frame 130, a working chamber 111 is arranged between the upper frame 130 and the base 110, and the lifting table 150 is arranged in the working chamber 111, and can be relatively The column 120 rises or falls, and the core box transfer vehicle 160 is set on the lifting workbench 150, which is configured to carry the core box tooling 101, and the core box transfer vehicle 160 can move on the lift workbench 150, and is partially suspended to extend out for lifting work platform 150 to send the core box tooling 101 out of the working chamber 111.
在本实施例中,立柱120为四个,四个立柱120呈矩形状分布在底座110上,上机架130设置在四个立柱120的顶部,射芯机构140设置在上机架130上,从而在芯盒工装101移动到位后完成制芯动作,其中,本实施例中提及的紧凑型射芯机100,其制芯原理与常规的制芯设备一致,在此不再详细描述。可选地,立柱120的数量不仅限于4个,也可以是两个、三个、五个、六个、八个或更多,这里不作具体限定。In this embodiment, there are four columns 120, and the four columns 120 are distributed on the base 110 in a rectangular shape, the upper frame 130 is arranged on the top of the four columns 120, and the core shooting mechanism 140 is arranged on the upper frame 130, Therefore, the core-making action is completed after the core box tooling 101 is moved in place. The core-making principle of the compact core-shooting machine 100 mentioned in this embodiment is consistent with conventional core-making equipment, and will not be described in detail here. Optionally, the number of upright columns 120 is not limited to 4, and may also be two, three, five, six, eight or more, which is not specifically limited here.
在本实施例中,射芯机构140包括加砂斗141、加砂机构142、排气过滤网143和储砂筒144,储砂筒144设置在上机架130上,加砂机构142设置在储砂筒144上,加砂斗141与加砂机构142连接,配置成通过加砂机构142向储砂筒144加入芯砂,排气过滤网143设置在加砂机构142的底部,配置成压紧储砂筒144。可以理解,当加砂机构142加完砂后,排气过滤网143可移入并压紧储砂筒144,实现射砂及排气。In this embodiment, the core shooting mechanism 140 includes a sand adding bucket 141, a sand adding mechanism 142, an exhaust filter screen 143 and a sand storage cylinder 144. The sand storage cylinder 144 is arranged on the upper frame 130, and the sand adding mechanism 142 is arranged on the On the sand storage barrel 144, the sand adding bucket 141 is connected with the sand adding mechanism 142, configured to add core sand to the sand storage barrel 144 through the sand adding mechanism 142, and the exhaust filter 143 is arranged at the bottom of the sand adding mechanism 142, configured to press Tight storage sand cylinder 144. It can be understood that after the sand feeding mechanism 142 finishes adding sand, the exhaust filter 143 can move into and compress the sand storage cylinder 144 to realize sand shooting and exhaust.
在本实施例中,加砂机构142上设置有下砂阀门147和自动料位检测装置145,自动料位检测装置145与下砂阀门147电连接,自动料位检测装置145配置成检测下砂量,下砂阀门147配置成依据下砂量选择性地导通加砂斗141和储砂筒144。可选地,下砂阀门147可采用蝶阀等控制阀。自动料位检测装置145检测到下砂量达到预设量后,自动控制下砂阀门147关闭,停止向储砂筒144加砂。In this embodiment, the sand feeding mechanism 142 is provided with a sand lowering valve 147 and an automatic material level detection device 145, the automatic material level detection device 145 is electrically connected to the sand lowering valve 147, and the automatic material level detection device 145 is configured to detect The sand-loading valve 147 is configured to selectively connect the sand-adding hopper 141 and the sand-storing cylinder 144 according to the sand-loading amount. Optionally, control valves such as butterfly valves can be used as the sand lowering valve 147 . After the automatic material level detection device 145 detects that the amount of sand to be lowered reaches a preset amount, the sand lowering valve 147 is automatically controlled to be closed, and sand addition to the sand storage cylinder 144 is stopped.
在本实施例中,上机架130的底部还设置有射头146,该射头146与储砂筒144连接,从而实现射砂动作,关于其工作原理可以参考现有的制芯设备。In this embodiment, a shooting head 146 is provided at the bottom of the upper frame 130, and the shooting head 146 is connected with the sand storage cylinder 144 to realize the sand shooting action. For its working principle, reference can be made to existing core-making equipment.
底座110上还设置有升降驱动件152和升降导杆153,升降驱动件152与升降工作台150传动连接,配置成驱动升降工作台150上升或者下降,立柱120上还设置有导杆安装座154,升降导杆153的顶端与导杆安装座154连接,升降工作台150的边缘还设置有导向套155,导向套155滑动套设在升降导杆153上,且升降导杆153的延伸方向与升降驱动件152的驱动方向一致。可选地,升降导杆153为四个,四个升降导杆153分设在底座110的四个顶角处,并分别设置在四个立柱120远离工作腔111的外侧,四个立柱120上均设置有导杆安装座154。升降导杆153远离底座110的顶端与导杆安装座154连接,底端和底座110连接,升降工作台150通过导向套155与升降导杆153实现了上下运动过程中的导向,避免承重时发生偏移,使得升降工作台150的运动更加稳定。The base 110 is also provided with a lifting driver 152 and a lifting guide rod 153. The lifting driving member 152 is connected to the lifting table 150 in transmission, and is configured to drive the lifting table 150 to rise or fall. The column 120 is also provided with a guide rod mounting seat 154 , the top of the lifting guide rod 153 is connected with the guide rod mounting seat 154, and the edge of the lifting workbench 150 is also provided with a guide sleeve 155, and the guide sleeve 155 is slidably sleeved on the lifting guide rod 153, and the extension direction of the lifting guide rod 153 is in line with the The driving direction of the lifting driving member 152 is consistent. Optionally, there are four lifting guide rods 153, and the four lifting guide rods 153 are respectively arranged at the four corners of the base 110, and are respectively arranged on the outer sides of the four columns 120 away from the working chamber 111. A guide rod mounting seat 154 is provided. The top of the lifting guide rod 153 away from the base 110 is connected to the guide rod mounting seat 154, and the bottom end is connected to the base 110. The lifting workbench 150 realizes the guidance during the up and down movement through the guide sleeve 155 and the lifting guide rod 153, so as to avoid the occurrence of The offset makes the movement of the lifting table 150 more stable.
在本实施例中,升降驱动件152可以是驱动气缸或驱动液压缸,且升降驱动件152可以是两个,两个升降驱动件152分别设置在升降工作台150的两侧,从而保证升降稳定性。In this embodiment, the lifting driver 152 can be a driving cylinder or a driving hydraulic cylinder, and there can be two lifting drivers 152, and the two lifting drivers 152 are respectively arranged on both sides of the lifting table 150, so as to ensure stable lifting sex.
在本实施例中,工作腔111的入料侧还设置有进载机架131,进载机架131上设置有配置成输送芯盒工装101的机动辊道,且机动辊道延伸至工作腔111内,配置成将芯盒工装101送入工作腔111,并转移至芯盒转运车160。可选地,机动辊道包括外辊132和内辊133,其中内辊133位于工作腔111内,并分设在芯盒转运车160的两侧,其能够上下运动,当内辊133运动至上位时,内辊133与外辊132平齐,从而方便芯盒工装101由外辊132转移至内辊133。当内辊133运动至下位时,其能够落到芯盒转运车160的台面之下,从而使得其上的芯盒工装101顺利落在芯盒转运车160的台面上,完成从内辊133到芯盒转运车160的转移。In this embodiment, the feeding side of the working chamber 111 is also provided with a loading frame 131, and the loading frame 131 is provided with a motorized roller table configured to transport the core box tooling 101, and the motorized roller table extends to the working chamber Inside 111 , it is configured to send the core box tooling 101 into the working chamber 111 and transfer it to the core box transfer vehicle 160 . Optionally, the motorized roller table includes outer rollers 132 and inner rollers 133, wherein the inner rollers 133 are located in the working chamber 111 and are respectively arranged on both sides of the core box transfer vehicle 160, which can move up and down, and when the inner rollers 133 move to the upper position , the inner roller 133 is flush with the outer roller 132, thereby facilitating the transfer of the core box tooling 101 from the outer roller 132 to the inner roller 133. When the inner roller 133 moves to the lower position, it can fall under the table of the core box transfer vehicle 160, so that the core box tooling 101 on it falls smoothly on the table of the core box transfer vehicle 160, and completes the process from the inner roller 133 to the core box transfer vehicle 160. Transfer of core box transfer cart 160.
结合参见图3至图7,在本实施例中,芯盒转运车160的底部设置有直线滑轨161, 升降工作台150的台面上设置有滑块151,滑块151上开设有滑槽1511,直线滑轨161滑动容置在滑槽1511中,以使芯盒转运车160能够相对升降工作台150滑动,且直线滑轨161的长度大于滑块151的长度。可选地,芯盒转运车160的长度大于工作腔111的宽度,这里芯盒转运车160的长度方向和工作腔111的宽度方向均是指芯盒工装101的输送方向。在芯盒工装101位于射芯机构140下方时,芯盒转运车160的左侧伸出工作腔111,在需要将芯盒工装101送出工作腔111时,芯盒转运车160通过直线滑轨161和滑块151的配合作用向右移动,从而使得芯盒工装101所在部分的芯盒转运车160悬置于升降工作台150,并使得芯盒工装101送出到工作腔111外部。这里芯盒转运车160的左侧是指芯盒转运车160靠近外辊132的一侧,芯盒转运车160向右移动是指芯盒转运车160朝远离外辊132的方向移动。Referring to Fig. 3 to Fig. 7 in combination, in this embodiment, a linear slide rail 161 is provided at the bottom of the core box transfer vehicle 160, and a slide block 151 is provided on the table surface of the lifting workbench 150, and a chute 1511 is provided on the slide block 151 , the linear slide rail 161 is slidably accommodated in the slide groove 1511 , so that the core box transfer vehicle 160 can slide relative to the lifting worktable 150 , and the length of the linear slide rail 161 is greater than that of the slider 151 . Optionally, the length of the core box transfer vehicle 160 is greater than the width of the working chamber 111 , where the length direction of the core box transfer vehicle 160 and the width direction of the working chamber 111 both refer to the conveying direction of the core box tooling 101 . When the core box tooling 101 is located below the core shooting mechanism 140, the left side of the core box transfer vehicle 160 extends out of the working chamber 111, and when it is necessary to send the core box tooling 101 out of the working cavity 111, the core box transfer vehicle 160 passes through the linear slide rail 161 The cooperation with the slider 151 moves to the right, so that the core box transfer vehicle 160 where the core box tooling 101 is located is suspended on the lifting table 150, and the core box tooling 101 is sent out of the working chamber 111. Here, the left side of the core box transfer vehicle 160 refers to the side of the core box transfer vehicle 160 close to the outer roller 132 , and the movement of the core box transfer vehicle 160 to the right means that the core box transfer vehicle 160 moves away from the outer roller 132 .
需要说明的是,本实施例中通过加长芯盒转运车160,并结合直线滑轨161和滑块151,代替了现有技术中的分段式导轨结构,从而实现了芯盒工装101的直线运动,同时无需额外设置下顶芯框架,简化了结构,降低了制作和装配难度。It should be noted that in this embodiment, the segmented guide rail structure in the prior art is replaced by lengthening the core box transfer vehicle 160 and combining the linear slide rail 161 and the slider 151, thereby realizing the straight line of the core box tooling 101. Movement, and at the same time, there is no need to additionally set the lower top core frame, which simplifies the structure and reduces the difficulty of manufacture and assembly.
在本实施例中,芯盒转运车160上设置有顶芯机构163,顶芯机构163配置成承载芯盒工装101,并跟随芯盒转运车160进入或离开工作腔111。具体地,顶芯机构163整合在芯盒转运车160上,可以实现与芯盒转运车160的同步动作,节省运行节拍。In this embodiment, the core box transfer vehicle 160 is provided with a core ejector mechanism 163 configured to carry the core box tooling 101 and enter or leave the working chamber 111 following the core box transfer vehicle 160 . Specifically, the core ejector mechanism 163 is integrated on the core box transfer vehicle 160, which can realize synchronous action with the core box transfer vehicle 160 and save the operating cycle.
结合图9和图10,芯盒工装101包括上芯盒102。工作腔111内还设置有配置成抓取芯盒工装101中上芯盒102的芯盒升降机构170,立柱120的内侧设置有直线导轨121,芯盒升降机构170与直线导轨121滑动连接,并能够沿直线导轨121上下运动,以带动上芯盒102上升或者下降。Referring to FIG. 9 and FIG. 10 , the core box tooling 101 includes an upper core box 102 . A core box elevating mechanism 170 configured to grab the upper core box 102 in the core box tooling 101 is also provided in the working chamber 111. A linear guide rail 121 is provided on the inner side of the column 120, and the core box elevating mechanism 170 is slidably connected to the linear guide rail 121, and It can move up and down along the linear guide rail 121 to drive the upper core box 102 to rise or fall.
芯盒升降机构170包括芯盒固定框架171和设置在芯盒固定框架171上的导向块172,同时还包括设于上机架130上的升降驱动缸173。导向块172滑动设置在直线导轨121上,升降驱动缸173与芯盒固定框架171传动连接,以带动芯盒固定框架171上下运动,芯盒固定框架171配置成固定上芯盒102。在本实施例中,每个立柱120的内侧均设置有直线导轨121,芯盒固定框架171呈矩形状,且其四个顶角处均设置有一个或多个导向块172,从而从四个方向实现对芯盒固定框架171升降的导向限位,以保证芯盒固定框架171的升降稳定性。可选地,导向块172的数量为两个,两个导向块172间隔设置。或者,导向块172的数量也可以是三个、四个、五个或更多。The core box lifting mechanism 170 includes a core box fixing frame 171 and a guide block 172 arranged on the core box fixing frame 171 , and also includes a lifting drive cylinder 173 arranged on the upper frame 130 . The guide block 172 is slidably arranged on the linear guide rail 121, and the lifting drive cylinder 173 is connected with the core box fixing frame 171 to drive the core box fixing frame 171 to move up and down. The core box fixing frame 171 is configured to fix the upper core box 102. In this embodiment, the inner side of each column 120 is provided with a linear guide rail 121, the core box fixing frame 171 is rectangular, and one or more guide blocks 172 are provided at its four corners, so that the four The direction realizes the guiding and limiting of the lifting of the core box fixing frame 171, so as to ensure the lifting stability of the core box fixing frame 171. Optionally, there are two guide blocks 172, and the two guide blocks 172 are arranged at intervals. Alternatively, the number of guide blocks 172 may also be three, four, five or more.
需要说明的是,此处通过设置芯盒升降机构170实现上芯盒102的升降动作,且通 过升降驱动缸173带动芯盒固定框架171上下运动,通过直线导轨121和导向块172的配合以实现芯盒固定框架171的上下稳定导向,相较于常规的导柱结构,直线导轨121结构更加简单,且导向稳定效果更好。It should be noted that the lifting action of the upper core box 102 is realized here by setting the core box lifting mechanism 170, and the core box fixing frame 171 is driven to move up and down by the lifting drive cylinder 173, and the linear guide rail 121 and the guide block 172 cooperate to realize The up and down stable guidance of the core box fixing frame 171 , compared with the conventional guide post structure, the linear guide rail 121 has a simpler structure and a better guiding and stabilizing effect.
参见图11至图15,上机架130上设置有吹气机构180,吹气机构180包括空气加热器181、催化剂定量添加器182、吹气罩183和吹气驱动车184。空气加热器181设置在上机架130上,催化剂定量添加器182与空气加热器181间隔设置,吹气罩183活动设置在上机架130的底侧,并分别与空气加热器181和催化剂定量添加器182连接。吹气驱动车184活动设置在上机架130的底侧,并与吹气罩183传动连接,配置成带动吹气罩183沿水平方向运动。11 to 15 , the upper frame 130 is provided with an air blowing mechanism 180 , which includes an air heater 181 , a catalyst quantitative adder 182 , an air blowing cover 183 and an air blowing drive vehicle 184 . The air heater 181 is arranged on the upper frame 130, the catalyst quantitative adder 182 is spaced apart from the air heater 181, and the blowing cover 183 is movably arranged on the bottom side of the upper frame 130, and is connected with the air heater 181 and the catalyst quantitatively respectively. Adder 182 is connected. The air-blowing driving vehicle 184 is movably arranged on the bottom side of the upper frame 130, and is connected with the transmission of the air-blowing cover 183, configured to drive the air-blowing cover 183 to move along the horizontal direction.
在本实施例中,上机架130上还设置有一伸缩管路185,伸缩管路185的一端与空气加热器181连接,另一端延伸至上机架130的底侧。吹气罩183的一侧设置有进气口1833,进气口1833配置成弹性抵持在伸缩管路185的位于上机架130的底侧的端部,以使吹气罩183和伸缩管路185连通。可选地,空气加热器181的底部设置有连接管路,连接管路的一端与空气加热器181连接,另一端与伸缩管路185连接。伸缩管路185穿设于上机架130。吹气罩183与伸缩管路185连接的一侧设置有接气管1831,接气管1831的端部即形成了吹气罩183的进气口1833,伸缩管路185配置成在接气管1831压合在伸缩管路185端部的情况下与吹气罩183连通。可选地,连接管路为直管结构,该连接管路的一端与空气加热器181的底部连接,另一端与伸缩管路185露出上机架130的端部连接,即连接管路位于上机架130远离吹气罩183的一侧。伸缩管路185远离连接管路的一端穿过上机架130,并配置成与吹气罩183后侧的接气管1831连接。In this embodiment, the upper frame 130 is further provided with a telescopic pipeline 185 , one end of the telescopic pipeline 185 is connected to the air heater 181 , and the other end extends to the bottom side of the upper frame 130 . One side of the air blowing cover 183 is provided with an air inlet 1833, and the air inlet 1833 is configured to elastically bear against the end of the telescopic pipeline 185 at the bottom side of the upper frame 130, so that the air blowing cover 183 and the telescopic tube Road 185 is connected. Optionally, a connection pipeline is provided at the bottom of the air heater 181 , one end of the connection pipeline is connected to the air heater 181 , and the other end is connected to the telescopic pipeline 185 . The telescopic pipeline 185 passes through the upper frame 130 . The side where the air blowing hood 183 is connected to the telescopic pipeline 185 is provided with an air connection pipe 1831, and the end of the air connection pipe 1831 forms the air inlet 1833 of the air blowing hood 183, and the telescopic pipeline 185 is configured to be pressed on the air connection pipe 1831 In the case of the end of the telescoping pipeline 185, it communicates with the blowing mask 183. Optionally, the connecting pipeline is a straight pipe structure, one end of the connecting pipeline is connected to the bottom of the air heater 181, and the other end is connected to the end of the telescopic pipeline 185 exposed on the upper frame 130, that is, the connecting pipeline is located on the upper frame 130. The frame 130 is away from the side of the blowing mask 183 . One end of the telescopic pipeline 185 away from the connecting pipeline passes through the upper frame 130 and is configured to be connected to the air connecting pipe 1831 on the rear side of the blowing hood 183 .
可选地,空气加热器181位于上机架130的上侧,进气口1833位于上机架130的底侧。空气加热器181和催化剂定量添加器182就近设于吹气罩183的顶部。伸缩管路185穿设于上机架130,缩短了气体输送路径,减少热量损耗。并且伸缩管路185相较于软管设计,结构更加紧凑,进一步缩短了气体输送路径,降低气体在传输过程中的损耗。Optionally, the air heater 181 is located on the upper side of the upper frame 130 , and the air inlet 1833 is located on the lower side of the upper frame 130 . The air heater 181 and the catalyst quantitative adder 182 are located on the top of the blowing hood 183 nearby. The telescopic pipeline 185 passes through the upper frame 130, which shortens the gas delivery path and reduces heat loss. Moreover, compared with the hose design, the telescopic pipeline 185 has a more compact structure, which further shortens the gas delivery path and reduces gas loss during the transmission process.
伸缩管路185包括管头1851、管身1852、弹性件1853和接头1854,管身1852设置在上机架130上,管头1851与管身1852的上端连接,并与连接管路连接。接头1854活动设置在管身1852的底部,并配置成接合吹气罩183的进气口1833,弹性件1853抵持在接头1854和管身1852之间,配置成向接头1854施加接合在进气口1833上的弹 力。可选地,弹性件1853为压缩弹簧,弹簧绕设在接头1854的外周面上,且弹簧的一端抵持在管身1852的下端,另一端抵持在接头1854上。通过设置弹簧,能够对接头1854施加一定的弹力,在进气口1833接合在接头1854上时,接头1854能够压缩该弹簧,同时进一步深入到管身1852内,使得接气管1831的进气口1833通过接头1854与管身1852连通,并且弹簧的弹力能够保证接头1854与进气口1833之间相互抵持,以保证其密封性。The telescopic pipeline 185 includes a pipe head 1851, a pipe body 1852, an elastic member 1853 and a joint 1854. The pipe body 1852 is arranged on the upper frame 130, and the pipe head 1851 is connected to the upper end of the pipe body 1852 and connected to the connecting pipeline. The joint 1854 is movably arranged at the bottom of the tube body 1852, and is configured to engage the air inlet 1833 of the blowing mask 183, and the elastic member 1853 is held between the joint 1854 and the tube body 1852, and is configured to exert engagement on the joint 1854 on the air intake. Stretch on mouth 1833. Optionally, the elastic member 1853 is a compression spring, and the spring is wound around the outer peripheral surface of the joint 1854 , and one end of the spring abuts against the lower end of the tube body 1852 , and the other end of the spring abuts against the joint 1854 . By setting the spring, a certain elastic force can be applied to the joint 1854. When the air inlet 1833 is engaged on the joint 1854, the joint 1854 can compress the spring, and at the same time go further into the pipe body 1852, so that the air inlet 1833 of the air connection pipe 1831 The joint 1854 communicates with the pipe body 1852, and the elastic force of the spring can ensure that the joint 1854 and the air inlet 1833 resist each other to ensure its sealing.
在本实施例中,接头1854的上部容置在管身1852中,且接头1854容置在管身1852中的部分还设置有止挡台,管身1852上还设置有止挡环边,止挡环边配置成抵持在止挡台上,以对接头1854进行限位,接头1854的下部还设置有安装凸台,安装凸台配置成接合在进气口1833上,弹性件1853压合在安装凸台和管身1852的端部之间。可选地,接头1854和管身1852均呈中空状,止挡台设置在接头1854的顶端,安装凸台设置在接头1854的底端,止挡台和安装凸台之间的接头1854的直径小于管身1852的直径,从而使得接头1854能够在有限范围内自由滑动,同时在弹簧的弹力作用下,在吹气罩183未抵持时,接头1854自然朝下伸出,以方便在接合时接气管1831的进气口1833能够迅速地与接头1854相接触。In this embodiment, the upper part of the joint 1854 is accommodated in the pipe body 1852, and the part of the joint 1854 accommodated in the pipe body 1852 is also provided with a stop platform, and the pipe body 1852 is also provided with a stop ring edge, which stops The edge of the retaining ring is configured to be held against the stop platform to limit the position of the joint 1854. The lower part of the joint 1854 is also provided with a mounting boss. The mounting boss is configured to be engaged with the air inlet 1833, and the elastic member 1853 is pressed together. Between the mounting boss and the end of the tube body 1852 . Optionally, both the joint 1854 and the pipe body 1852 are hollow, the stopper is arranged on the top of the joint 1854, the installation boss is arranged at the bottom of the joint 1854, and the diameter of the joint 1854 between the stopper and the installation boss is The diameter of the tube body 1852 is smaller than that of the tube body 1852, so that the joint 1854 can slide freely within a limited range. At the same time, under the elastic force of the spring, when the blowing cover 183 is not resisted, the joint 1854 naturally protrudes downward, so as to facilitate the joint The air inlet 1833 of the gas connection pipe 1831 can be quickly contacted with the joint 1854 .
在本实施例中,上机架130的底侧设置有直线轨道186,吹气驱动车184滚动设置在该直线轨道186上,从而带动吹气罩183沿水平方向运动。In this embodiment, the bottom side of the upper frame 130 is provided with a linear track 186 , and the blowing driving vehicle 184 is rolled on the linear track 186 , thereby driving the blowing cover 183 to move in the horizontal direction.
上机架130的底侧还设置有吹气罩升降机构190,吹气罩183沿竖直方向搭接在吹气驱动车184上,吹气罩升降机构190与吹气罩183传动连接,配置成带动吹气罩183上升或者下降。The bottom side of the upper frame 130 is also provided with a blowing cover lifting mechanism 190, and the blowing cover 183 is lapped on the blowing driving car 184 along the vertical direction, and the blowing cover lifting mechanism 190 is connected with the transmission of the blowing cover 183. It drives the blowing mask 183 to rise or fall.
可选的,吹气驱动车184与吹气罩183可分离地连接,吹气罩183处于工作状态下,吹气罩183与吹气驱动车184分离,并分别与空气加热器181、催化剂定量添加器182连通。吹气罩183处于非工作状态下,吹气罩183与吹气驱动车184连接。容易理解,这里的工作状态是指在芯盒工装101转移至芯盒转运车160后,吹气罩183移动至位于射头146下方,吹气罩183向芯盒工装101内通入热空气和催化剂的制芯过程。非工作状态可以理解为制芯前和制芯完成后的状态。Optionally, the blowing drive car 184 is detachably connected with the blowing cover 183, and the blowing cover 183 is in working condition, and the blowing cover 183 is separated from the blowing drive car 184, and is respectively connected with the air heater 181 and the catalyst quantitatively. Adder 182 communicates. The blowing cover 183 is in a non-working state, and the blowing cover 183 is connected with the blowing drive vehicle 184 . It is easy to understand that the working state here refers to that after the core box tooling 101 is transferred to the core box transfer vehicle 160, the blowing hood 183 is moved to be positioned below the injection head 146, and the blowing hood 183 is passed into the core box tooling 101 with hot air and Catalyst core making process. The non-working state can be understood as the state before and after the core making is completed.
在本实施例中,吹气罩升降机构190包括气罩驱动件191、承载板192、连接板193和导向柱194,承载板192与上机架130连接,气罩驱动件191设置在承载板192上,连接板193与气罩驱动件191传动连接,气罩驱动件191配置成带动连接板193上下运 动,且连接板193与吹气罩183的一侧边缘活动连接。导向柱194滑动穿设于承载板192,并与连接板193连接,且导向柱194的延伸方向与气罩驱动件191的驱动方向相平行。In this embodiment, the blowing mask lifting mechanism 190 includes an air mask driver 191, a bearing plate 192, a connecting plate 193 and a guide column 194, the bearing plate 192 is connected with the upper frame 130, and the air mask driver 191 is arranged on the bearing plate 192 , the connecting plate 193 is in transmission connection with the air mask driver 191 , the air mask driving member 191 is configured to drive the connecting plate 193 to move up and down, and the connecting plate 193 is movably connected to one side edge of the blowing mask 183 . The guide column 194 slides through the supporting plate 192 and connects with the connecting plate 193 , and the extending direction of the guide column 194 is parallel to the driving direction of the air mask driving member 191 .
在本实施例中,吹气罩升降机构190为两个,两个吹气罩升降机构190分别设置在吹气罩183的两侧,每一侧的连接板193的边缘设置有C字形滑槽195,吹气罩183的边缘滑动卡持在该C字形滑槽195中,从而使得连接板193能够带动吹气罩183上下运动,并且不会对吹气罩183的水平运动造成干涉。In this embodiment, there are two blowing hood lifting mechanisms 190, and the two blowing hood lifting mechanisms 190 are respectively arranged on both sides of the blowing hood 183, and the edge of the connecting plate 193 on each side is provided with a C-shaped chute 195 , the edge of the blowing cover 183 is slidably held in the C-shaped chute 195 , so that the connecting plate 193 can drive the blowing cover 183 to move up and down without interfering with the horizontal movement of the blowing cover 183 .
需要说明的是,本实施例中通过额外设置吹气罩升降机构190,使得在装模过程中芯盒工装101沿进料机动辊道进入工作腔111时,吹气罩183能够向上提升,从而避免了吹气罩183对芯盒工装101的行程造成干涉,而现有技术中通常需要将吹气罩183自身做的很高,以避让芯盒工装101,这无疑使得设备高度增高,而本实施例通过吹气罩183自身升降来规避芯盒工装101,从而能够实现降低整体设备高度,缩小其占用空间的目的。It should be noted that, in this embodiment, an additional blowing cover elevating mechanism 190 is provided, so that when the core box tooling 101 enters the working chamber 111 along the feeding motorized roller table during the mold loading process, the blowing cover 183 can be lifted upwards, thereby It avoids the blowing cover 183 from interfering with the stroke of the core box tooling 101. In the prior art, it is usually necessary to make the blowing cover 183 itself very high to avoid the core box tooling 101, which undoubtedly increases the height of the equipment. In this embodiment, the core box tooling 101 is circumvented by lifting and lowering the blowing cover 183 itself, so that the purpose of reducing the height of the overall equipment and reducing its occupied space can be achieved.
本实施例提供的紧凑型射芯机100,其工作过程如下:首先将叠装设置的芯盒工装101放置在进料机动辊道的外辊132上,并朝向工作腔111的方向输送,在输送至吹气罩183时,吹气罩升降机构190带动吹气罩183上升,从而使得吹气罩183能够避让芯盒工装101,方便芯盒工装101顺利朝前运动,在芯盒工装101输送至内辊133后,此时芯盒工装101位于射头146下方,此时内辊133下降,将芯盒工装101转移至芯盒转运车160,然后吹气罩183在吹气驱动车184的驱动下移动至射头146下方,并且吹气罩183通过接气管1831与伸缩管路185接通,使得空气加热器181加热后的空气和催化剂能够顺利进入吹气罩183,芯盒升降机构170动作将上芯盒102提升,并且升降工作台150也完成上升动作,使得芯盒工装101各个部件移动到位后,开始制芯动作;制芯完成后,芯盒工装101反向完成组装,各个部件均复位后,芯盒转运车160向外运动,从而在直线滑轨161和滑块151的配合作用下,使得芯盒工装101送出到工作腔111外部。The working process of the compact core shooter 100 provided in this embodiment is as follows: first, place the stacked core box tooling 101 on the outer roller 132 of the feeding motorized roller table, and transport it toward the working chamber 111, and then When transporting to the blowing hood 183, the blowing hood elevating mechanism 190 drives the blowing hood 183 to rise, so that the blowing hood 183 can avoid the core box tooling 101, which facilitates the smooth forward movement of the core box tooling 101 and transports the core box tooling 101 After reaching the inner roller 133, the core box tooling 101 is located below the injection head 146 at this time, and the inner roller 133 descends at this time, and the core box tooling 101 is transferred to the core box transfer vehicle 160, and then the blowing cover 183 is placed on the top of the blowing drive vehicle 184. Driven to move below the injection head 146, and the blowing hood 183 is connected to the telescopic pipeline 185 through the air connection pipe 1831, so that the air and catalyst heated by the air heater 181 can enter the blowing hood 183 smoothly, and the core box lifting mechanism 170 The action lifts the upper core box 102, and the lifting table 150 also completes the upward movement, so that after the various components of the core box tooling 101 are moved in place, the core making action starts; after the core making is completed, the core box tooling 101 completes the assembly in reverse, and each component After both are reset, the core box transfer vehicle 160 moves outward, so that the core box tooling 101 is sent out to the outside of the working chamber 111 under the cooperation of the linear slide rail 161 and the slider 151 .
综上所述,本实施例提供的紧凑型射芯机100,将立柱120设置在底座110上,上机架130设置在立柱120的顶部,射芯机构140设置在上机架130上,上机架130和底座110之间还设置有工作腔111,升降工作台150设置在该工作腔111中,并能够相对立柱120上升或者下降。同时芯盒转运车160设置在升降工作台150上,配置成承载芯盒工装101,且芯盒转运车160能够在升降工作台150上运动,并部分悬置伸出升降工 作台150,从而将芯盒工装101送出工作腔111,通过芯盒转运车160自身来实现芯盒工装101的送出动作。本实施例提供的紧凑型射芯机100,其能够通过芯盒转运车160自身来实现芯盒的送出动作,并且无需额外设置下顶芯框架,简化了结构,降低了制作和装配难度。To sum up, in the compact core shooting machine 100 provided by this embodiment, the column 120 is set on the base 110, the upper frame 130 is set on the top of the column 120, the core shooting mechanism 140 is set on the upper frame 130, and the upper frame 130 is set on the upper frame 130. A working chamber 111 is also provided between the frame 130 and the base 110 , and the lifting table 150 is disposed in the working chamber 111 and can rise or fall relative to the column 120 . At the same time, the core box transfer vehicle 160 is arranged on the lifting workbench 150, configured to carry the core box tooling 101, and the core box transfer vehicle 160 can move on the lifting workbench 150, and partly hangs out of the lift workbench 150, thereby The core box tooling 101 is sent out of the working chamber 111, and the core box tooling 101 is sent out by the core box transfer vehicle 160 itself. The compact core shooting machine 100 provided in this embodiment can realize the delivery of the core box by the core box transfer vehicle 160 itself, and does not need additional lower core-jacking frame, which simplifies the structure and reduces the difficulty of manufacture and assembly.
以上所述,仅为本公开的具体实施方式,但本公开的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本公开揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本公开的保护范围之内。因此,本公开的保护范围应以所述权利要求的保护范围为准。The above is only a specific implementation of the present disclosure, but the scope of protection of the present disclosure is not limited thereto, any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present disclosure, should be covered within the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be determined by the protection scope of the claims.
工业实用性Industrial Applicability
本公开提供的一种紧凑型射芯机100,其能够通过芯盒转运车160自身来实现芯盒工装101的送出动作,并且无需额外设置下顶芯框架,简化了结构,降低了制作和装配难度。并且结构更加紧凑,降低了射芯机的整体高度。The present disclosure provides a compact core shooting machine 100, which can realize the delivery of the core box tooling 101 through the core box transfer vehicle 160 itself, and does not need to additionally set the lower core frame, which simplifies the structure and reduces the production and assembly costs. difficulty. And the structure is more compact, reducing the overall height of the core shooter.

Claims (19)

  1. 一种紧凑型射芯机,其特征在于,包括底座、立柱、上机架、射芯机构、升降工作台和芯盒转运车,所述立柱设置在所述底座上,所述上机架设置在所述立柱的顶部,所述射芯机构设置在所述上机架上,所述上机架和所述底座之间设置有工作腔,所述升降工作台设置在所述工作腔中,并能够相对所述立柱上升或下降,所述芯盒转运车设置在所述升降工作台上,配置成承载芯盒工装,且所述芯盒转运车能够在所述升降工作台上运动,并部分悬置伸出所述升降工作台,以将所述芯盒工装送出所述工作腔;A compact core shooting machine, characterized in that it includes a base, a column, an upper frame, a core shooting mechanism, a lifting workbench and a core box transfer vehicle, the column is set on the base, and the upper frame is set On the top of the column, the core shooting mechanism is arranged on the upper frame, and a working chamber is arranged between the upper frame and the base, and the lifting table is arranged in the working chamber, And can rise or fall relative to the column, the core box transfer vehicle is arranged on the lifting table, configured to carry the core box tooling, and the core box transfer vehicle can move on the lifting table, and Part of the suspension protrudes out of the lifting workbench, so as to send the core box tooling out of the working chamber;
    其中,所述芯盒转运车上设置有顶芯机构,所述顶芯机构配置成承载所述芯盒工装,并跟随所述芯盒转运车进入或离开所述工作腔。Wherein, the core box transfer vehicle is provided with a core ejector mechanism configured to carry the core box tooling and follow the core box transfer vehicle into or out of the working chamber.
  2. 根据权利要求1所述的紧凑型射芯机,其特征在于,所述芯盒转运车的底部设置有直线滑轨,所述升降工作台的台面上设置有滑块,所述滑块上开设有滑槽,所述直线滑轨滑动容置在所述滑槽中,以使所述芯盒转运车能够相对所述升降工作台滑动,且所述直线滑轨的长度大于所述滑块的长度。The compact core shooting machine according to claim 1, wherein the bottom of the core box transfer vehicle is provided with a linear slide rail, and a slider is provided on the table of the lifting table, and a sliding block is set on the slider. There is a chute, and the linear slide rail is slidably accommodated in the chute so that the core box transfer vehicle can slide relative to the lifting table, and the length of the linear slide rail is longer than that of the slider length.
  3. 根据权利要求2所述的紧凑型射芯机,其特征在于,所述芯盒转运车的长度大于所述工作腔的宽度,其中,所述芯盒转运车的长度方向和所述工作腔的宽度方向均是指所述芯盒工装的输送方向。The compact core shooting machine according to claim 2, wherein the length of the core box transfer car is greater than the width of the working chamber, wherein the length direction of the core box transfer car and the width of the working chamber The width direction refers to the conveying direction of the core box tooling.
  4. 根据权利要求1至3中任一项所述的紧凑型射芯机,其特征在于,所述工作腔的入料侧设置有进载机架,所述进载机架上设置有配置成输送所述芯盒工装的机动辊道,且所述机动辊道延伸至所述工作腔内,所述机动辊道配置成将所述芯盒工装送入所述工作腔,并转移至所述芯盒转运车。The compact core shooting machine according to any one of claims 1 to 3, characterized in that, a loading frame is provided on the feeding side of the working chamber, and a loading frame configured to transport the motorized roller table of the core box tooling, and the motorized roller table extends into the working chamber, the motorized roller table is configured to feed the core box tooling into the working chamber and transfer to the core Box transfer cart.
  5. 根据权利要求4所述的紧凑型射芯机,其特征在于,所述机动辊道包括外辊和内辊,所述内辊位于所述工作腔内,并分设在所述芯盒转运车的两侧;所述内辊能够上下运动,当所述内辊运动至上位时,所述内辊与所述外辊平齐,以使所述芯盒工装从所述外辊转移至所述内辊;所述内辊运动至下位时,能够落到所述芯盒转运车的台面之下,以使所述芯盒工装落于所述芯盒转运车的台面。The compact core shooting machine according to claim 4, wherein the motorized roller table includes outer rollers and inner rollers, and the inner rollers are located in the working chamber and are separately arranged on the core box transfer vehicle. Both sides; the inner roller can move up and down, when the inner roller moves to the upper position, the inner roller is flush with the outer roller, so that the core box tooling is transferred from the outer roller to the inner roller roller; when the inner roller moves to the lower position, it can fall under the table of the core box transfer vehicle, so that the core box tooling falls on the table of the core box transfer vehicle.
  6. 根据权利要求1至5中任一项所述的紧凑型射芯机,其特征在于,所述底座上还设置有升降驱动件和升降导杆,所述升降驱动件与所述升降工作台传动连接,配置成驱动所述升降工作台上升或者下降,所述升降工作台的边缘还设置有导向套,所述导向套滑动套设在所述升降导杆上,且所述升降导杆的延伸方向与所述升降驱动件的驱动方向 一致。The compact core shooting machine according to any one of claims 1 to 5, characterized in that, the base is also provided with a lifting drive and a lifting guide rod, and the lifting drive is in transmission with the lifting table. Connected, configured to drive the lifting worktable to rise or fall, the edge of the lifting worktable is also provided with a guide sleeve, the guide sleeve is slidably set on the lifting guide rod, and the extension of the lifting guide rod The direction is consistent with the driving direction of the lifting drive.
  7. 根据权利要求6所述的紧凑型射芯机,其特征在于,所述立柱上还设置有导杆安装座,所述升降导杆远离所述底座的顶端与所述导杆安装座连接。The compact core shooting machine according to claim 6, wherein the column is further provided with a guide rod mounting seat, and the top end of the lifting guide rod away from the base is connected to the guide rod mounting seat.
  8. 根据权利要求1至7中任一项所述的紧凑型射芯机,其特征在于,所述芯盒工装包括上芯盒,所述工作腔内还设置有配置成抓取所述芯盒工装中上芯盒的芯盒升降机构,所述立柱的内侧设置有直线导轨,所述芯盒升降机构与所述直线导轨滑动连接,并能够沿所述直线导轨上下运动,以带动所述上芯盒上升或者下降。The compact core shooting machine according to any one of claims 1 to 7, wherein the core box tooling includes an upper core box, and a tool configured to grab the core box is also provided in the working chamber The core box lifting mechanism of the upper and middle core boxes, the inner side of the column is provided with a linear guide rail, the core box lifting mechanism is slidingly connected with the linear guide rail, and can move up and down along the linear guide rail to drive the upper core The box goes up or down.
  9. 根据权利要求8所述的紧凑型射芯机,其特征在于,所述芯盒升降机构包括芯盒固定框架和升降驱动缸,所述升降驱动缸设于所述上机架上;所述升降驱动缸与所述芯盒固定框架传动连接,以带动所述芯盒固定框架相对所述立柱上下运动;所述芯盒固定框架配置成固定所述上芯盒。The compact core shooting machine according to claim 8, wherein the core box lifting mechanism comprises a core box fixed frame and a lifting drive cylinder, and the lifting drive cylinder is arranged on the upper frame; The drive cylinder is connected to the core box fixing frame by transmission to drive the core box fixing frame to move up and down relative to the column; the core box fixing frame is configured to fix the upper core box.
  10. 根据权利要求9所述的紧凑型射芯机,其特征在于,所述芯盒升降机构还包括导向块,所述导向块设置在所述芯盒固定框架上,所述导向块滑动设置在所述直线导轨上,以带动所述芯盒固定框架上下运动。The compact core shooting machine according to claim 9, wherein the core box lifting mechanism further includes a guide block, the guide block is arranged on the core box fixing frame, and the guide block is slidably arranged on the core box on the linear guide rail to drive the fixed frame of the core box to move up and down.
  11. 根据权利要求1至10中任一项所述的紧凑型射芯机,其特征在于,所述上机架上设置有吹气机构,所述吹气机构包括空气加热器、催化剂定量添加器、吹气罩和吹气驱动车,所述空气加热器设置在所述上机架上,所述催化剂定量添加器与所述空气加热器间隔设置;所述吹气罩活动设置在所述上机架的底侧,并分别与所述空气加热器和所述催化剂定量添加器连接,所述吹气驱动车活动设置在所述上机架的底侧,并与所述吹气罩传动连接,配置成带动所述吹气罩沿水平方向运动。According to the compact core shooting machine according to any one of claims 1 to 10, it is characterized in that an air blowing mechanism is provided on the upper frame, and the air blowing mechanism includes an air heater, a catalyst quantitative adder, A blowing hood and a blowing drive car, the air heater is arranged on the upper frame, the catalyst quantitative adder is arranged at intervals from the air heater; the blowing hood is movably arranged on the upper frame the bottom side of the rack, and are respectively connected with the air heater and the catalyst quantitative adder, and the blowing drive car is movably arranged on the bottom side of the upper frame, and is connected with the transmission of the blowing hood, It is configured to drive the blowing mask to move in the horizontal direction.
  12. 根据权利要求11所述的紧凑型射芯机,其特征在于,所述上机架的底侧设有沿水平方向的直线轨道,所述吹气驱动车滚动设置在所述直线轨道中。The compact core shooting machine according to claim 11, characterized in that, the bottom side of the upper frame is provided with a linear track along the horizontal direction, and the blowing drive vehicle is rollingly arranged in the linear track.
  13. 根据权利要求11或12所述的紧凑型射芯机,其特征在于,所述上机架的底侧还设置有吹气罩升降机构,所述吹气罩沿竖直方向搭接在所述吹气驱动车上,所述吹气罩升降机构与所述吹气罩传动连接,配置成带动所述吹气罩上升或者下降。The compact core shooter according to claim 11 or 12, characterized in that, the bottom side of the upper frame is also provided with a blowing hood lifting mechanism, and the blowing hood is vertically overlapped on the On the blowing drive vehicle, the blowing hood elevating mechanism is in transmission connection with the blowing hood, configured to drive the blowing hood up or down.
  14. 根据权利要求13所述的紧凑型射芯机,其特征在于,所述吹气驱动车与所述吹气罩可分离地连接,所述吹气罩处于工作状态下,所述吹气罩与所述吹气驱动车分离,并分别与所述空气加热器、所述催化剂定量添加器连通;所述吹气罩处于非工作状态下,所述吹气罩与所述吹气驱动车连接。The compact core shooter according to claim 13, wherein the blowing drive vehicle is detachably connected to the blowing hood, and the blowing hood is in working condition, and the blowing hood is connected to the blowing hood The blowing drive car is separated and communicated with the air heater and the catalyst quantitative adder respectively; when the blowing hood is in a non-working state, the blowing hood is connected with the blowing drive car.
  15. 根据权利要求11至14中任一项所述的紧凑型射芯机,其特征在于,所述上机架上还设置有一伸缩管路,所述伸缩管路的一端与所述空气加热器连接,另一端延伸至所述上机架的底侧,所述吹气罩的一侧设置有进气口,所述进气口配置成弹性抵持在所述伸缩管路位于所述上机架的底侧的端部,以使所述吹气罩和所述伸缩管路连通。The compact core shooting machine according to any one of claims 11 to 14, characterized in that, the upper frame is also provided with a telescopic pipeline, and one end of the telescopic pipeline is connected to the air heater , the other end extends to the bottom side of the upper frame, one side of the blowing hood is provided with an air inlet, and the air inlet is configured to be elastically supported on the telescopic pipeline located on the upper frame The end of the bottom side, so that the blowing hood communicates with the telescopic pipeline.
  16. 根据权利要求15所述的紧凑型射芯机,其特征在于,所述伸缩管路穿设于所述上机架,所述空气加热器位于所述上机架的上侧,所述进气口位于所述上机架的底侧。The compact core shooting machine according to claim 15, wherein the telescopic pipeline is passed through the upper frame, the air heater is located on the upper side of the upper frame, and the air intake port is located on the bottom side of the upper rack.
  17. 根据权利要求1至16中任一项所述的紧凑型射芯机,其特征在于,所述射芯机构包括加砂斗、加砂机构、排气过滤网和储砂筒,所述储砂筒设置在所述上机架上,所述加砂机构设置在所述储砂筒上,所述加砂斗与所述加砂机构连接,配置成通过所述加砂机构向所述储砂筒加入芯砂,所述排气过滤网设置在所述加砂机构底部,配置成压紧所述储砂筒。The compact core shooting machine according to any one of claims 1 to 16, characterized in that, the core shooting mechanism includes a sand adding bucket, a sand adding mechanism, an exhaust filter and a sand storage cylinder, and the sand storage The barrel is set on the upper frame, the sand adding mechanism is set on the sand storage barrel, the sand adding bucket is connected with the sand adding mechanism, and is configured to send sand to the sand storage through the sand adding mechanism. The core sand is added into the cylinder, and the exhaust filter is arranged at the bottom of the sand adding mechanism and is configured to compress the sand storage cylinder.
  18. 根据权利要求17所述的紧凑型射芯机,其特征在于,所述加砂机构上设置有下砂阀门和自动料位检测装置,所述自动料位检测装置配置成检测下砂量,所述下砂阀门配置成依据所述下砂量选择性地导通所述加砂斗和所述储砂筒。The compact core shooting machine according to claim 17, characterized in that, the sand adding mechanism is provided with a sand discharge valve and an automatic material level detection device, and the automatic material level detection device is configured to detect the amount of sand to be discharged. The sand discharging valve is configured to selectively connect the sand adding hopper and the sand storage barrel according to the sand discharging amount.
  19. 根据权利要求18所述的紧凑型射芯机,其特征在于,所述自动料位检测装置与所述下砂阀门电连接,所述自动料位检测装置用于检测下砂量,若所述下砂量达到预设量后,自动控制所述下砂阀门关闭。The compact core shooting machine according to claim 18, wherein the automatic material level detection device is electrically connected to the sand discharge valve, and the automatic material level detection device is used to detect the amount of sand discharge, if the After the sand discharge amount reaches the preset amount, the sand discharge valve is automatically controlled to close.
PCT/CN2022/126330 2022-02-10 2022-10-20 Compact core shooting machine WO2023151311A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN202210123634.0A CN114406206B (en) 2022-02-10 2022-02-10 Compact core shooter
CN202210123634.0 2022-02-10

Publications (1)

Publication Number Publication Date
WO2023151311A1 true WO2023151311A1 (en) 2023-08-17

Family

ID=81279953

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2022/126330 WO2023151311A1 (en) 2022-02-10 2022-10-20 Compact core shooting machine

Country Status (2)

Country Link
CN (1) CN114406206B (en)
WO (1) WO2023151311A1 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114406206B (en) * 2022-02-10 2023-07-21 苏州明志科技股份有限公司 Compact core shooter

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CH593109A5 (en) * 1975-06-03 1977-11-30 Hitachi Metals Ltd Core-blowing machine using the hot box process - for high speed automatic prodn. of sand cores
EP0123756A1 (en) * 1983-04-27 1984-11-07 Naniwa Products Co, Ltd Entirely automatic, cold box type machine for molding an integral connecting core
CN201244666Y (en) * 2008-08-01 2009-05-27 苏州明志科技有限公司 Lifting mechanism for upper core box
CN103170584A (en) * 2013-04-11 2013-06-26 苏州苏铸成套装备制造有限公司 Cold-box core shooter
CN103567394A (en) * 2013-08-26 2014-02-12 苏州明志科技有限公司 Core machine
CN203843119U (en) * 2014-05-27 2014-09-24 苏州小鹰铸造装备有限公司 Inorganic resin core-making machine
CN114406206A (en) * 2022-02-10 2022-04-29 苏州明志科技股份有限公司 Compact core shooter

Family Cites Families (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB847083A (en) * 1956-10-29 1960-09-07 Foundry Equipment Ltd Improvements in or relating to foundry core making machines
FR1436666A (en) * 1965-03-10 1966-04-29 Fonderie Soc Gen De Molding core manufacturing process and automatic processing device
FR2382293A1 (en) * 1977-03-02 1978-09-29 Pont A Mousson MACHINE FOR MANUFACTURING FOUNDRY CORES
SU919228A1 (en) * 1980-07-15 1987-08-15 Центральное Проектно-Конструкторское И Технологическое Бюро Главсантехпрома Минстройматериалов Ссср Mechanism for splitting up the core boxes
DE3863811D1 (en) * 1987-04-02 1991-08-29 Roberts Corp METHOD AND DEVICE FOR HANDLING TOOL EQUIPMENT IN A FOUNDRY MACHINE.
US4757855A (en) * 1987-04-02 1988-07-19 Roberts Corporation Method and apparatus for loading and unloading tooling from a foundry machine
JPH0667529B2 (en) * 1987-05-02 1994-08-31 株式会社五十鈴製作所 Automatic wire mesh setting device for casting machine
US5056582A (en) * 1990-12-14 1991-10-15 Disamatic, Inc. Core box shuttle system
JP3264418B2 (en) * 1995-11-10 2002-03-11 新東工業株式会社 Mold making device using two types of flasks with different heights
CN201244663Y (en) * 2008-08-22 2009-05-27 苏州明志科技有限公司 Cold box molding core making machine
CN102211141B (en) * 2011-05-17 2012-12-26 机械科学研究总院先进制造技术研究中心 Model-free casting forming machine
CN202591557U (en) * 2012-04-12 2012-12-12 苏州小鹰铸造装备有限公司 Core molding machine
CN204413070U (en) * 2014-12-23 2015-06-24 河北欧耐机械模具有限公司 Cold-box core blower
CN208696282U (en) * 2018-09-25 2019-04-05 泉州巨能机械有限公司 A kind of mechanism released convenient for low mold frame
CN109807290B (en) * 2019-03-22 2020-10-16 苏州三信机器制造有限公司 Cold core machine

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CH593109A5 (en) * 1975-06-03 1977-11-30 Hitachi Metals Ltd Core-blowing machine using the hot box process - for high speed automatic prodn. of sand cores
EP0123756A1 (en) * 1983-04-27 1984-11-07 Naniwa Products Co, Ltd Entirely automatic, cold box type machine for molding an integral connecting core
CN201244666Y (en) * 2008-08-01 2009-05-27 苏州明志科技有限公司 Lifting mechanism for upper core box
CN103170584A (en) * 2013-04-11 2013-06-26 苏州苏铸成套装备制造有限公司 Cold-box core shooter
CN103567394A (en) * 2013-08-26 2014-02-12 苏州明志科技有限公司 Core machine
CN203843119U (en) * 2014-05-27 2014-09-24 苏州小鹰铸造装备有限公司 Inorganic resin core-making machine
CN114406206A (en) * 2022-02-10 2022-04-29 苏州明志科技股份有限公司 Compact core shooter

Also Published As

Publication number Publication date
CN114406206B (en) 2023-07-21
CN114406206A (en) 2022-04-29

Similar Documents

Publication Publication Date Title
WO2023151311A1 (en) Compact core shooting machine
CN101352752B (en) Cold-box core blower
CN206871976U (en) A kind of automatic charging machine
CN104441907B (en) Touch screen automatically online defoaming machine
JP4281742B2 (en) Forming method of upper and lower molds without casting frame, its apparatus, and method of replacing match plate
CN109262809A (en) Float window mold
CN206511623U (en) Elevating conveyor
CN210208555U (en) Up-down correlation slip-off molding machine
CN106001508A (en) Low-pressure casting device for saving layout space
CN110154423A (en) A kind of carbon fiber forming autoclave track bridge attachment device
CN205816773U (en) A kind of structure improved low pressure casting splicing car
CN209906839U (en) Vacuum furnace for processing die-casting die
CN205798397U (en) The low pressure casting machinery hands that a kind of multistation single-beam guides
CN111572067B (en) Automatic die opening and closing and cleaning device for thermosetting composite material die pressing die
CN209141356U (en) A kind of minimum discharge fuel tank lock material handle taking-up robot
CN207668127U (en) A kind of lampshade automatic dust remover
US2797831A (en) Material unloading device
CN114453565B (en) Die loading and transferring device of core making machine
CN207158276U (en) Automobile gearbox electromagnetic valve actuator produces the automatic balance equipment of integration machine
CN210456662U (en) Automatic butt joint device for powder production
CN110127493A (en) A kind of convenient transportation cargo to elevator device
JPS58224842A (en) Article transport truck
CN207772157U (en) A kind of lifting gear for falling type mixer elevator hopper
CN210755133U (en) Automatic go up lower mould device
CN108819445B (en) Platemaking machine

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 22925664

Country of ref document: EP

Kind code of ref document: A1