WO2023151139A1 - Wood-plastic furniture board processing device - Google Patents

Wood-plastic furniture board processing device Download PDF

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Publication number
WO2023151139A1
WO2023151139A1 PCT/CN2022/078249 CN2022078249W WO2023151139A1 WO 2023151139 A1 WO2023151139 A1 WO 2023151139A1 CN 2022078249 W CN2022078249 W CN 2022078249W WO 2023151139 A1 WO2023151139 A1 WO 2023151139A1
Authority
WO
WIPO (PCT)
Prior art keywords
assembly
wood
component
plastic
plate
Prior art date
Application number
PCT/CN2022/078249
Other languages
French (fr)
Chinese (zh)
Inventor
张加苗
王玉坡
Original Assignee
安徽戴家工艺有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 安徽戴家工艺有限公司 filed Critical 安徽戴家工艺有限公司
Publication of WO2023151139A1 publication Critical patent/WO2023151139A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/07Flat, e.g. panels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/355Conveyors for extruded articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/88Thermal treatment of the stream of extruded material, e.g. cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/88Thermal treatment of the stream of extruded material, e.g. cooling
    • B29C48/885External treatment, e.g. by using air rings for cooling tubular films

Definitions

  • the invention relates to the technical field of wood product processing, in particular to a wood-plastic furniture plate processing equipment.
  • wood-plastic panels need to be used, including straight wood-plastic panels and curved wood-plastic panels.
  • Straight wood-plastic panels can be directly extruded through an extruder, while curved wood-plastic panels can be processed by Further bending deformation of the extruded WPC straight sheet is obtained.
  • Cida patent CN105619763B discloses a curved surface wood-plastic panel molding device, including a molding base, a preheating frame, a hot plate box, a wood-plastic substrate, a molding frame, a molding hydraulic station, a curved surface pressing plate, a hydraulic cylinder, a pressing plate guide rod, a controller, displacement sensor;
  • the molding base is provided with a preheating frame, a molding frame, a lifting hydraulic station, a molding hydraulic station and a hot oil station;
  • the preheating frame is equipped with multiple groups of hot plate boxes in parallel, and the upper heating cover
  • the top of the curved surface pressing plate is screwed and fixed with the piston of the hydraulic cylinder;
  • the rear side of each curved surface pressing plate is equipped with a displacement sensor, and the side of the molding frame is provided with a controller.
  • the object of the present invention is to address the deficiencies of the prior art, and provide a wood-plastic furniture panel processing equipment, which transfers the insertion component to the extrusion cutting component through the driving component, and inserts it into the perforation of the continuously extruded wood-plastic panel, and then After cutting, the intersecting sheet is transferred to between the press seats.
  • the press seat moves towards the sheet, the intersecting assembly and the press seat spray and cool the inner wall of the perforation and the outer wall of the sheet at the same time.
  • the intersecting assembly and the press The seat simultaneously draws air and absorbs heat from the inner wall of the perforation and the outer wall of the plate, and when the plate is pressed and bent, the support seat rotates and supports all parts of the inner wall of the perforation to ensure the perforation space, which solves the technical problems described in the background technology.
  • the present invention provides the following technical solutions:
  • a wood-plastic furniture board processing equipment comprising: an extrusion cutting assembly; a penetration assembly arranged at the extrusion end of the extrusion cutting assembly; a profiling assembly arranged on both sides of the extrusion cutting assembly; and driving the penetration
  • the drive assembly that reciprocates and moves toward the pressing assembly; the extrusion cutting assembly inserts the extruded wood-plastic perforation into the penetration assembly, and cuts it equidistantly, and the drive assembly sends the truncated plate supported by the penetration assembly to the press Components, when the profiled components bend the truncated plates, they will cool the plates inside and outside synchronously with the interspersed components.
  • the profiling component and the penetration component respectively spray water to cool the outside of the plate and the inside of the perforation, and respectively cool the outside of the plate and the inside of the perforation after being pressed to the plate.
  • the interpenetrating assembly includes: support seats that are slidably and rotatably connected to each other; a cold treatment assembly arranged around the support seats; and a pulling assembly that passes through each set of support seats in sequence; the pulling assembly loosens the The support seat makes the support seat rotate adaptively following the bending of the plate. After the plate is taken out, the pulling component tightens each set of support seats to continue to maintain a straight line state.
  • the pulling assembly includes: a cushion arranged on one side of a group of support seats at the end; a pulling member passing through each set of support seats and connected to the cushion, the pulling The piece is a component made of soft material; and the power assembly that pulls the other end of the pulling piece to move back and forth.
  • the cold treatment assembly includes: a treatment port arranged on the support seat; a treatment pipe connected to the treatment port; A toggle component that toggles between actions.
  • the drive assembly includes: a machine base; a moving track arranged on the machine base; a guide seat connected to the penetration assembly and inserted in the moving track; slidably installed on the machine base and A sliding seat that is slidably connected to the guide seat; and a push assembly whose power end is connected to a group of the guide seats; the push assembly pushes one of the guide seats to move along the moving track to the extrusion cutting assembly; A set of guide seats moves towards the profiling assembly.
  • the moving track is a V-shaped structure, and the guide seats are symmetrically arranged on both sides of the V-shaped structure.
  • the profiling assembly includes: press seats arranged in sequence along the sheet extrusion length direction; an inlet channel arranged on one side of the press seats; and a pushing assembly that drives each group of press seats to move toward the surface of the sheet ;
  • the press seat moves towards the board, cold water reaches the press seat from the inlet channel to spray water on the board, and when the press seat reaches the surface of the board, the inlet channel pumps air through the press seat.
  • the press seat is a hollow structure, and the bottom of the press seat is evenly distributed with cooling passages.
  • the extrusion cutting assembly includes: a wood-plastic extrusion assembly; and a power split assembly arranged at the end of the wood-plastic extrusion assembly; Perform a cutting action.
  • the present invention can realize multi-station reciprocating transport of the extruded cut wood-plastic board to the pressing area through the cooperation between the interspersed component, the driving component and the extrusion cutting component, thus ensuring the accuracy of the curved wood. Processing efficiency of plastic sheet;
  • the supporting seat released by the pulling component will rotate in the direction of bending deformation in the perforation of the plate, And support the perforated inner wall, thereby avoiding the shrinkage of the perforated inner wall corresponding to the bending part towards the perforated space, and ensuring the uniformity of the plate thickness in the bending area;
  • the inlet channel and the processing pipeline input cold treatment water at the same time, which will affect the outer wall of the plate and
  • the inner wall of the perforation is subjected to water cooling treatment, and during the molding process, the inlet channel and the processing pipeline are pumped at the same time, and the heat dissipated from the outer wall of the plate and the inner wall of the perforation is quickly exported, so that the heat is dissipated through the inner wall of the perforation and the outer wall of the plate at the same time, ensuring that the plate While the heat dissipation is uniform, it can also greatly shorten the time required for bending and pressing the plate;
  • the present invention is particularly suitable for processing the curved surface of wood-plastic extruded boards and can greatly improve the heat dissipation forming efficiency of wood-plastic boards after extrusion.
  • Fig. 1 is a schematic diagram of the overall structure of the present invention
  • Fig. 2 is a schematic diagram of the state of wood-plastic extrusion and insertion of the present invention
  • Fig. 3 is a schematic structural view of the power split assembly of the present invention.
  • Fig. 4 is a schematic structural view of the drive assembly of the present invention.
  • Fig. 5 is a schematic structural view after removing the base in Fig. 4 of the present invention.
  • Fig. 6 is an enlarged view of place A in Fig. 5 of the present invention.
  • Figure 7 is an enlarged view at B in Figure 5 of the present invention.
  • Fig. 8 is a schematic structural view of the drive shaft of the present invention.
  • Fig. 9 is a cross-sectional view of the press seat of the present invention.
  • Fig. 10 is a schematic structural diagram of the interspersed assembly of the present invention.
  • Fig. 11 is a schematic structural view of the support seat of the present invention.
  • first and second are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as “first” and “second” may explicitly or implicitly include one or more of these features.
  • “plurality” means two or more, unless otherwise specifically defined.
  • a wood-plastic furniture board processing equipment includes:
  • the profiling assembly 3 arranged on both sides of the extrusion cutting assembly 1;
  • Driving the driving assembly 4 that drives the penetration assembly 2 to move back and forth toward the pressing assembly 3;
  • the extrusion cutting assembly 1 inserts the extruded wood-plastic perforation into the penetration assembly 2, and cuts it equidistantly.
  • the driving assembly 4 sends the cut plate supported by the penetration assembly 2 to the pressing assembly 3, and the pressing assembly 3 When the truncated plate is bent, it will perform synchronous cooling inside and outside of the plate with the penetration component 2 .
  • wood-plastic panels are often processed into hollow panels, that is, wood-plastic perforations arranged side by side are reserved on the panels, and in this type of perforated
  • wood-plastic perforations arranged side by side are reserved on the panels, and in this type of perforated
  • the wood-plastic raw material is extruded into a wood-plastic plate by using the extrusion cutting assembly 1, and during the extrusion process, the perforation of the extrusion part will correspond to the penetration assembly 3, and the penetration assembly 3 will continue to Penetrating into the perforation, after penetrating to a predetermined depth, the extruding and cutting assembly 1 controls to divide the board extruded to a predetermined length, and after cutting and separating, the wood-plastic board inserted on the piercing assembly 3 will be driven Under the action of the power of component 4, it is transferred to the profiling component 3, and the profiling component 3 will carry out the bending and pressing process on the transferred wood-plastic plate, and in the process of bending and pressing, by using the interspersed component 3 to the wood-plastic When the wood-plastic plate is pressed by the pressing component 3, the perforation on the plate will also rotate with the bending of the wood-plastic plate, and the penetration component 2 can be used to pad the perforation when the wood-plastic
  • the profiling component 3 and the penetration component 2 spray water to cool the outside of the plate and the inside of the perforation, respectively, and respectively cool the outside of the plate and the inside of the perforation after being pressed to the plate. Extract air to cool.
  • the profiling assembly 3 when the profiling assembly 3 moves toward the surface of the board for bending processing, the profiling assembly 3 will spray water toward the surface of the board, thereby realizing the water cooling treatment on the outside of the wood-plastic board. At the same time, in order to prevent The temperature difference caused by the low local temperature on one side causes the plate to expand or crack.
  • the penetration component 2 inserted in the perforation When cooling, the penetration component 2 inserted in the perforation will support the perforation and spray water simultaneously with the external profiling component 3.
  • the profiling component 3 makes the sprayed water cool the inner wall of the perforation in the perforation, and then when the profiling component 3 is pressed against the surface of the curved plate, in order to improve the heat dissipation efficiency of the plate, the external surface of the plate is pumped by the profiling component 3 At the same time, the penetration component 2 is used to perform simultaneous air extraction in the perforation, thereby improving the synchronous reduction efficiency of the outer surface of the plate and the perforation.
  • the insertion assembly 2 includes:
  • the support bases 21 that are slidably and rotatably connected to each other;
  • the pulling assembly 23 loosens the supporting seats 21 of each group, so that the supporting seats 21 rotate adaptively following the bending of the plate. After taking out the plate, the pulling assembly 23 tightens the supporting seats 21 of each group to continue to maintain a straight line state.
  • the pulling component 23 will pull the support seat 21 tightly into a straight line, and One-to-one correspondence with the perforation position of the wood-plastic sheet being extruded, as the extrusion cutting assembly 1 continuously extrudes the wood-plastic sheet, it is divided and processed after extrusion to a predetermined width, and then the drive assembly 4 will cut the wood-plastic sheet
  • the plastic sheet is transferred to the profiling assembly 3.
  • the cold treatment assembly 22 will perform water cooling treatment on the perforation of the sheet.
  • the cold treatment assembly 22 will continue to perform air extraction treatment on the inside of the perforation, and at the same time, the profiling assembly 3 will perform air extraction treatment on the outside of the plate, thereby ensuring that the cooling rate inside the perforation hole and the outside of the plate are equivalent, and avoid heat dissipation. While cracking the plate caused by both, it also improves the heat dissipation efficiency of the plate, and when the support seat 21 rotates with the bent plate, it can realize the inner support for the perforation, which solves the problem of the direction of the plate caused by the bending deformation of the plate. The shrinkage in the perforation makes the thickness of the bending position of the bent sheet uneven.
  • the pulling assembly 23 includes:
  • a cushion seat 231 arranged on one side of the supporting seat 21 at the end;
  • the pulling assembly 23 pulls the supporting base 21 to perform an action, it pulls the cushion seat 231 located at the end by using the pulling member 232 passing through each group of supporting bases 21, thereby pulling the cushion seat 231 one by one.
  • the adjacent support bases 21 allow the support bases 21 to contact each other and remain on the same straight line, so that when the wood-plastic sheet is extruded, the straight support bases 21 penetrate into the perforations, and during the bending process , the power assembly 233 will loosen the pulling member 232, so that each support seat 21 is in a free rotation state, so that it can freely rotate and adapt according to the bending deformation mode of the wood-plastic board, thereby ensuring the support for the perforation on the wood-plastic board. Avoid uncontrollable thickness changes at the bending position during bending deformation.
  • a connecting pin 212 is arranged on the outer wall of one end of the support base 21, and a connecting pin 212 is arranged on the inner wall of the other end of the supporting base 21, which is adapted to the connecting pin 212 and moves back and forth by the connecting pin 212.
  • Pin groove 211 is arranged on the outer wall of one end of the support base 21, and a connecting pin 212 is arranged on the inner wall of the other end of the supporting base 21, which is adapted to the connecting pin 212 and moves back and forth by the connecting pin 212.
  • the adjacent support seats 21 can be separated by a certain distance through the pin groove 211 through the mutual cooperation between the connecting pin 212 and the pin groove 211. distance, and after separation, the connecting pin 212 will also rotate adaptively in the pin groove 211 when the plate is bent and deformed.
  • the support seats 21 can be easily rotated to adapt to the bending deformation of the plate, and the support seats 21 are connected by the first spring 213 .
  • the first spring 213 will bounce off the adjacent support seat 21, so that the connecting pin 212 will quickly move in the pin groove 211 to a convenient
  • the rotating position is convenient for the support base 21 to rotate and adjust the position following the bending deformation of the plate.
  • the cold treatment assembly 22 includes:
  • the processing port 221 arranged on the support seat 21;
  • a processing pipeline 222 connected to the processing port 221;
  • a switching assembly 223 installed at the other end of the processing pipeline 222 and used for reciprocatingly switching the pumping action and the water delivery action.
  • the switching assembly 223 when the cold treatment assembly 22 is spraying water and pumping air on the perforated inner wall, when the profiling assembly 3 moves toward the surface of the wood-plastic board, the switching assembly 223 will switch to deliver water to the processing pipeline 222, so that the water It will spray toward the inner wall of the perforation through the treatment port 221, and when the spraying action ends (that is, the profiling component 3 reaches the surface of the wood-plastic plate), the switching component 223 cuts off the water delivery, and connects the treatment pipeline 222 to pump air, and then from the treatment Port 221 extracts the heat in the wood-plastic plate perforation.
  • the switching assembly 223 includes a housing 2231 , a valve core 2232 arranged in the housing 2231 , an air extraction pipeline 2233 connected to the side wall of the housing 2231 and
  • the water delivery pipeline 2234, the processing pipeline 222 communicates with the housing 2231, and the connection ends of the treatment pipeline 222 and the housing 2231 are respectively connected with the connection ends of the air extraction pipeline 2233, the water delivery pipeline 2234 and the housing 2231
  • the distance between them is equidistantly arranged, and the side wall of the valve core 2232 communicates with a V-shaped channel (not shown in the figure).
  • the servo motor drives the valve core 2232 to rotate.
  • the air extraction pipeline 2233 communicates with the processing pipeline 222 through a V-shaped channel
  • the air extraction action in the perforation of the wood-plastic plate can be completed.
  • the water pipeline 2234 communicates with the treatment pipeline 222 through the V-shaped channel
  • the spraying treatment on the perforated inner wall of the wood-plastic board can be completed.
  • the power assembly 233 includes a drive shaft 2331 mounted on the drive assembly 4 , connected to the pulling member 232 and slidably mounted on the drive assembly 4
  • the L-shaped pull plate 2332 and the power motor 2333 installed on one side of the drive assembly 4, a protrusion protruding from the shaft surface is arranged on one side of the drive shaft 2331 (not shown in the figure).
  • the power motor 2333 is preferably a servo motor, and the drive shaft 2331 is driven to rotate through the power motor 2333, so that when the protrusion of the drive shaft 2331 is in contact with the L-shaped pull plate 2332, the pulling member 232 can be pulled toward One end moves, so that the cushion seat 231 fits together with the support seat 21, thereby connecting into a straight line, which is convenient to realize the interspersed action of perforating the wood-plastic plate, and when the protrusion leaves the L-shaped pull plate 2332, each support seat 21 returns to the free rotation state again, thereby realized the loosening and tensioning of support seat 21.
  • the drive assembly 4 includes:
  • a guide seat 43 connected to the insertion assembly 2 and inserted into the moving track 42;
  • a sliding seat 44 slidably installed on the base 41 and slidably connected with the guiding seat 43;
  • the pushing assembly 45 pushes one set of guide seats 43 to move toward the extrusion cutting assembly 1 along the moving track 42 , and the other set of guide seats 43 to move toward the profiling assembly 3 .
  • the pushing assembly 45 can be a push rod motor.
  • the driving assembly 4 drives preferably two sets of intersecting assemblies 2 to move back and forth along the extruded width direction of the sheet, during the bending and profiling process that is preferably a double station.
  • the pushing assembly 45 will push one of the guide seats 43 to move along the moving track 42, so that the threading assembly 2 moves from the profiling assembly 3 on one side to the wood-plastic sheet extruding the cutting assembly 1
  • the extrusion end waits and penetrates into the perforation, while another set of penetration components 2 moves along the moving track 42 after penetrating into the wood-plastic plate, following the previous set of penetration components 2 to reach the profiling component 3 of another station
  • the pressing process is carried out, and in the process of moving the inserting assembly 2, through the sliding connection between the pre-guiding seat 43 and the sliding seat 44, it can be ensured that the inserting assembly 2 can reach the extrusion of the wood-plastic plate along the reverse direction of the extrusion direction.
  • the moving track 42 is a V-shaped structure, and the guide seats 43 are symmetrically arranged on both sides of the V-shaped structure.
  • the moving track 42 arranged in a V-shaped structure
  • the guide seat 43 when the guide seat 43 is pushed by the pushing force of the push assembly 45 and moves from one side of the V-shape toward the angled end, the other set of guide seats 43 Through the connection with the sliding seat 44, it will move toward the angled end along the other side of the V shape, thereby ensuring that the double-station insertion component 2 simultaneously performs insertion and pressing actions on the wood-plastic board.
  • a push seat 431 is arranged on the top of the guide seat 43 corresponding to the power end of the push assembly 45, and a push seat 431 is arranged on the push seat 431.
  • slot (not shown in the figure), and a push block 451 connected to the power end of the push assembly 45 is slidably arranged in the push slot.
  • the pushing block 451 is moved by the pushing component 45 in the pushing slot, so that the pushing seat 431 and the guiding seat 43 move back and forth along the V-shaped moving track 42 to complete the pushing action of the insertion component 2 .
  • a guide rod 432 is arranged on one side of the guide seat 43 , and the guide rod 432 is movably inserted on the slide seat 44 .
  • the guide seat 43 when the guide seat 43 moves along the moving track of the moving track 42 , it can be moved and guided by the guide rod 432 along the extruding direction of the plate and the opposite direction of extruding.
  • the extrusion cutting assembly 1 includes:
  • a power split assembly 12 arranged at the end of the wood-plastic extrusion assembly 11;
  • the power split component 12 cuts along the wood-plastic extrusion component 11 in the width direction of the wood-plastic extrusion.
  • the extrusion cutting assembly 1 when the extrusion cutting assembly 1 extrudes the wood-plastic board and completes the cutting action, it can mix the wood-plastic raw materials through the wood-plastic extrusion assembly 11, and extrude from the extrusion port, and When the outlet is continuously pushed out, the power split assembly 12 will cut the plates reaching a certain length.
  • the power cutting assembly 12 includes a cutting base 121, a guide groove (not shown in the figure) arranged on the cutting base 121, a cutting guide base 123 inserted in the guide groove, an installation
  • the cutting tooth disc 122 on the cutting guide seat 123, the screw rod is connected on the cutting guide seat 123 and the screw mandrel 124 installed on the cutting seat 121 and is installed on the cutting seat 121 side and connected with the wire
  • the rod 124 is connected to the conveying motor 125 .
  • the conveying motor 125 is preferably a servo motor, and the conveying motor 125 drives the screw rod 124 to rotate, so that the cutting guide seat 123 moves back and forth along the guide groove, and the cutting tooth disc 122 is driven by the cutting motor, which is preferably a servo motor. Rotate, so as to realize the cutting process of the extruded wood-plastic board with predetermined length.
  • Described profile assembly 3 comprises:
  • the pushing component 33 can be a push rod motor.
  • the profiling component 4 performs bending and profiling on the plate
  • the pressing plate 31 is distributed on the upper and lower sides of the plate, and the pushing component 33 pushes the pressing seat 31 Move towards the surface of the board, and when moving, the inlet channel 32 on the pressure seat 31 will be connected with the water delivery end, so that the board can be sprayed with water to dissipate heat on the outside of the board and the interspersed component 2 at the same time, and when the pressure seat 31 reaches the surface of the board
  • the inlet channel 32 is connected with the extraction end, that is, during the molding process, the air is pumped through the inside of the perforation and the outside of the plate simultaneously to achieve the purpose of heat dissipation.
  • the press seat 31 is a hollow structure, and the bottom of the press seat 31 is evenly distributed with cooling passages 311 .
  • the conveying water reaches the inner cavity of the press seat 31 through the inlet channel 32, and is sprayed on the surface of the plate through the cooling channel 311 for cooling during bending, and the press seat 31
  • the air extraction end conducts air extraction on the surface of the plate through the inlet channel 32 in the cooling channel 311, and the air extraction process can also realize the heat conduction from the bottom of the pressure seat 31 to its inner cavity. The heat is conducted externally.
  • Step 1 extrude the board, add the raw material of the wood-plastic board to the wood-plastic extrusion assembly 11, the wood-plastic extrusion assembly 11 will extrude the wood-plastic board toward the side of the power split assembly 12, and extrude to a predetermined length , the power split assembly 12 will cut the plate;
  • Step 2 perforation and penetration, the driving component 4 drives one group of penetration components 2 to move from the profiling component 3 side to the power split component 12, and when arriving, the penetration components 2 correspond to the perforations of the wood-plastic panels of each group, and the wood-plastic panels
  • the plastic extrusion component 11 continues to extrude the plate onto the insertion component 2, and at this time, another group of penetration components 2 completes the insertion of the wood-plastic plate and goes to the profiling component 3 for bending and profiling;
  • Step 3 Cutting off the plate.
  • the power split component 12 moves to cut and separate along the width direction of the plate, and the penetration component 2 of the other group completes the pressure forming process preparation Moving towards the extrusion cutting assembly 1, continue to penetrate the wood-plastic sheet;
  • Step 4 profiling processing, the cut board will follow the driving force of the driving component 4 to the profiling component 3 under the penetration of the intersecting component 2, and the pushing component 33 exerts a driving force on the press seat 31, so that the press seat 31 moving towards the surface of the sheet;
  • Step 5 Spray water to cool down.
  • the inlet 32 of the pressure seat 31 and the cold treatment component 22 on the penetration component 2 will spray water on the outer wall of the plate and the inner wall of the perforation respectively until the pressure seat 31 arrives. plate surface;
  • Step 6 Exhaust air to dissipate heat.
  • the press seat 31 After the press seat 31 reaches the surface of the plate, the press seat 31, driven by the pushing assembly 33, continues to extrude the plate in both directions according to the predetermined bending method, and during the extrusion process and the pressing process, through The cold treatment component 22 and the inlet channel 32 respectively perform air extraction on the perforation and the outer wall of the plate to improve the efficiency of simultaneous heat dissipation inside and outside;
  • Step 7 Perforation support.
  • the pulling assembly 23 releases the support seat 21, and the support seat 21 arranged in the perforation performs adaptive rotation following the bending direction of the plate, and props up the bending part corresponding to the perforation Inner wall, to avoid a large shrinkage of the perforated inner wall towards the perforated space.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Chemical And Physical Treatments For Wood And The Like (AREA)

Abstract

A wood-plastic furniture board processing device, comprising: an extrusion cutting assembly (1); a perforation assembly (2) arranged at an extrusion end of the extrusion cutting assembly (1); press forming assemblies (3) provided on the two sides of the extrusion cutting assembly (1); and a driving assembly (4) driving the perforation assembly (2) to move towards the press forming assembly (3) in a reciprocating manner. The extrusion cutting assembly (1) enables extruded wood-plastic materials to be perforated by the perforation assembly (2), and the materials are cut at equal intervals; the driving assembly (4) conveys the cut-off board materials of which the perforations are supported by the perforation assembly (2) to the press forming assembly (3), and when the cut-off boards are bent, the press forming assembly (3) and the perforation assembly (2) synchronously cool the boards inside and outside. The processing device is particularly suitable for curved surface processing of wood-plastic extrusion boards and can greatly improve heat dissipation forming efficiency of the wood-plastic boards after extrusion.

Description

一种木塑家具板材加工设备A wood-plastic furniture board processing equipment 技术领域technical field
本发明涉及木制品加工技术领域,尤其涉及一种木塑家具板材加工设备。The invention relates to the technical field of wood product processing, in particular to a wood-plastic furniture plate processing equipment.
背景技术Background technique
木塑家具在加工过程中,需要利用到许多的木塑板材,包括木塑直板材和木塑曲面板材,木塑直板材可以通过挤出机直接挤出加工,而木塑曲面板材可以通过将挤出的木塑直板材进一步的弯曲形变得到。During the processing of wood-plastic furniture, many wood-plastic panels need to be used, including straight wood-plastic panels and curved wood-plastic panels. Straight wood-plastic panels can be directly extruded through an extruder, while curved wood-plastic panels can be processed by Further bending deformation of the extruded WPC straight sheet is obtained.
中国专利CN105619763B公开了一种曲面木塑板模压装置,包括模压底座、预热架、热板箱、木塑基板、模压架、模压液压站、曲面压板、液压缸、压板导杆、控制器、位移传感器;所述模压底座上设有预热架、模压架、升降液压站、模压液压站和热油站;所述预热架上平行装配有多组热板箱,所述上热罩内设有板槽和木塑基板;所述曲面压板顶端与液压缸活塞螺接固定;每块曲面压板后侧均装配有位移传感器,所述模压架侧部设有控制器,所述控制器与温度传感器、位移传感器、升降液压站中的液压阀组、模压液压站上的液压阀组电气信号连接。Chinese patent CN105619763B discloses a curved surface wood-plastic panel molding device, including a molding base, a preheating frame, a hot plate box, a wood-plastic substrate, a molding frame, a molding hydraulic station, a curved surface pressing plate, a hydraulic cylinder, a pressing plate guide rod, a controller, displacement sensor; the molding base is provided with a preheating frame, a molding frame, a lifting hydraulic station, a molding hydraulic station and a hot oil station; the preheating frame is equipped with multiple groups of hot plate boxes in parallel, and the upper heating cover There are plate grooves and wood-plastic substrates; the top of the curved surface pressing plate is screwed and fixed with the piston of the hydraulic cylinder; the rear side of each curved surface pressing plate is equipped with a displacement sensor, and the side of the molding frame is provided with a controller. The temperature sensor, the displacement sensor, the hydraulic valve group in the lifting hydraulic station, and the hydraulic valve group on the molding hydraulic station are connected with electrical signals.
但是该技术方案中,通过上曲面压板和下曲面压板虽然可以实现对木塑板材的弯曲成型,但是通过上曲面压板和下曲面压板同时作用于木塑板材时,木塑板材弯曲形变时,其上的穿孔会因弯曲变形释放的力而导致穿孔内壁朝向穿孔空间内移动,从而导致被弯曲的板材厚度不均匀,而且该种方式的板材弯曲形变过程中,不便于实现板材的散热处理,进而在弯曲时需要提供大量的板材压型时间。However, in this technical solution, although the bending and forming of the wood-plastic plate can be realized through the upper curved surface pressing plate and the lower curved surface pressing plate, when the upper curved surface pressing plate and the lower curved surface pressing plate act on the wood-plastic plate at the same time, when the wood-plastic plate is bent and deformed, its The perforation on the upper part will cause the inner wall of the perforation to move towards the perforation space due to the force released by the bending deformation, resulting in uneven thickness of the bent sheet, and it is not convenient to realize the heat dissipation of the sheet during the bending deformation process of the sheet in this way, and then It is necessary to provide a large amount of sheet pressing time when bending.
技术问题technical problem
本发明的目的是针对现有技术的不足之处,提供一种木塑家具板材加工设备,通过驱动组件将穿插组件移送至挤出切割组件,穿插至不断挤出的木塑板材穿孔中,随后完成切割后的穿插板材被移送至压座之间,压座朝向板材移动时,穿插组件和压座同时对穿孔内壁、板材外壁进行喷淋冷却,在压座到达板材表面时,穿插组件和压座同时对穿孔内壁、板材外壁进行抽气吸热,且在板材被压制弯曲时,支撑座对穿孔内壁各处进行转动支撑,以保证穿孔空间,解决了背景技术所述的技术问题。The object of the present invention is to address the deficiencies of the prior art, and provide a wood-plastic furniture panel processing equipment, which transfers the insertion component to the extrusion cutting component through the driving component, and inserts it into the perforation of the continuously extruded wood-plastic panel, and then After cutting, the intersecting sheet is transferred to between the press seats. When the press seat moves towards the sheet, the intersecting assembly and the press seat spray and cool the inner wall of the perforation and the outer wall of the sheet at the same time. When the press seat reaches the surface of the sheet, the intersecting assembly and the press The seat simultaneously draws air and absorbs heat from the inner wall of the perforation and the outer wall of the plate, and when the plate is pressed and bent, the support seat rotates and supports all parts of the inner wall of the perforation to ensure the perforation space, which solves the technical problems described in the background technology.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种木塑家具板材加工设备,包括:挤出切割组件;布置在所述挤出切割组件挤出端的穿插组件;设于所述挤出切割组件两侧的压型组件;以及驱动所述穿插组件往复朝向所述压型组件移动的驱动组件;挤出切割组件将挤出的木塑穿孔插至穿插组件,并等距截断,驱动组件将经穿插组件对穿孔支撑的截断板材送至压型组件,压型组件在对截断板材弯曲时会与穿插组件对板材进行内外的同步冷却。A wood-plastic furniture board processing equipment, comprising: an extrusion cutting assembly; a penetration assembly arranged at the extrusion end of the extrusion cutting assembly; a profiling assembly arranged on both sides of the extrusion cutting assembly; and driving the penetration The drive assembly that reciprocates and moves toward the pressing assembly; the extrusion cutting assembly inserts the extruded wood-plastic perforation into the penetration assembly, and cuts it equidistantly, and the drive assembly sends the truncated plate supported by the penetration assembly to the press Components, when the profiled components bend the truncated plates, they will cool the plates inside and outside synchronously with the interspersed components.
进一步的,所述压型组件在到达板材前,压型组件和穿插组件分别对板材外部和穿孔内的喷水冷却,并在压至板材后分别对板材外部和穿孔内的抽气冷却。Further, before the profiling component reaches the plate, the profiling component and the penetration component respectively spray water to cool the outside of the plate and the inside of the perforation, and respectively cool the outside of the plate and the inside of the perforation after being pressed to the plate.
进一步的,所述穿插组件包括:相互滑动转动连接的支撑座;布置在所述支撑座四周的冷处理组件;以及依次穿过各组所述支撑座的牵拉组件;牵拉组件松开各组支撑座,使支撑座跟随板材弯曲而适应性转动,取出板材后,牵拉组件拉紧各组支撑座继续保持直线线性状态。Further, the interpenetrating assembly includes: support seats that are slidably and rotatably connected to each other; a cold treatment assembly arranged around the support seats; and a pulling assembly that passes through each set of support seats in sequence; the pulling assembly loosens the The support seat makes the support seat rotate adaptively following the bending of the plate. After the plate is taken out, the pulling component tightens each set of support seats to continue to maintain a straight line state.
进一步的,所述牵拉组件包括:布置在末端一组所述支撑座一侧的垫座;穿过各组所述支撑座且与所述垫座相连接的牵拉件,所述牵拉件为软质材料组成的构件;以及牵拉所述牵拉件另一端来回往复移动的动力组件。Further, the pulling assembly includes: a cushion arranged on one side of a group of support seats at the end; a pulling member passing through each set of support seats and connected to the cushion, the pulling The piece is a component made of soft material; and the power assembly that pulls the other end of the pulling piece to move back and forth.
进一步的,所述冷处理组件包括:布置在所述支撑座上的处理口;与所述处理口相连接的处理管道;以及安装在所述处理管道另一端且用于将抽气动作和输水动作进行往复切换的切换组件。Further, the cold treatment assembly includes: a treatment port arranged on the support seat; a treatment pipe connected to the treatment port; A toggle component that toggles between actions.
进一步的,所述驱动组件包括:机座;布置在机座上的移动轨道;与所述穿插组件相连接且穿插在所述移动轨道内的导引座;滑动安装在所述机座上且与所述导引座滑动连接的滑动座;以及动力端与一组所述导引座相连接的推送组件;推送组件推送其中一组的导引座沿移动轨道向挤出切割组件移动,另一组导引座朝向压型组件移动。Further, the drive assembly includes: a machine base; a moving track arranged on the machine base; a guide seat connected to the penetration assembly and inserted in the moving track; slidably installed on the machine base and A sliding seat that is slidably connected to the guide seat; and a push assembly whose power end is connected to a group of the guide seats; the push assembly pushes one of the guide seats to move along the moving track to the extrusion cutting assembly; A set of guide seats moves towards the profiling assembly.
进一步的,所述移动轨道为V型结构,且所述导引座分别对称布置在V型结构的两侧。Further, the moving track is a V-shaped structure, and the guide seats are symmetrically arranged on both sides of the V-shaped structure.
进一步的,所述压型组件包括:沿板材挤出长度方向依次布置的压座;布置在所述压座一侧的进道;以及驱动各组所述压座朝向板材表面移动的推压组件;压座朝向板材移动时,冷水从进道到达压座对板材进行喷水,压座到达板材表面时,进道经压座对板材进行抽气。Further, the profiling assembly includes: press seats arranged in sequence along the sheet extrusion length direction; an inlet channel arranged on one side of the press seats; and a pushing assembly that drives each group of press seats to move toward the surface of the sheet ; When the press seat moves towards the board, cold water reaches the press seat from the inlet channel to spray water on the board, and when the press seat reaches the surface of the board, the inlet channel pumps air through the press seat.
进一步的,所述压座为中空结构,且所述压座的底部均布有冷却通道。Further, the press seat is a hollow structure, and the bottom of the press seat is evenly distributed with cooling passages.
进一步的,所述挤出切割组件包括:木塑挤出组件;以及布置在所述木塑挤出组件端部的动力分割组件;动力分割组件沿木塑挤出组件对木塑挤出宽度方向进行切割动作。Further, the extrusion cutting assembly includes: a wood-plastic extrusion assembly; and a power split assembly arranged at the end of the wood-plastic extrusion assembly; Perform a cutting action.
本发明的有益效果在于:The beneficial effects of the present invention are:
(1)本发明通过穿插组件、驱动组件以及挤出切割组件之间的配合,可以实现多工位的将挤出的切割木塑板材对压型区域进行往复输送,从而保证了对曲型木塑板材的加工效率;(1) The present invention can realize multi-station reciprocating transport of the extruded cut wood-plastic board to the pressing area through the cooperation between the interspersed component, the driving component and the extrusion cutting component, thus ensuring the accuracy of the curved wood. Processing efficiency of plastic sheet;
(2)本发明通过移动轨道、导引座以及穿插组件之间的配合,在一组导引座沿移动轨道牵引对应的穿插组件从压型区域朝向挤出区域移动时,另一组的穿插组件会在移动轨道的导向下,从挤出区域携带木塑板材朝向压型区域移动,从而实现了对木塑板材的多工位同时加工;(2) In the present invention, through the cooperation between the moving track, the guide seat and the interspersed components, when one group of guide seats pulls the corresponding interspersed components along the moving track to move from the profiling area to the extrusion area, the other group’s interspersed Under the guidance of the moving track, the components will move the wood-plastic sheet from the extrusion area to the pressing area, thus realizing the multi-station simultaneous processing of the wood-plastic sheet;
(3)本发明通过牵拉组件和支撑座之间的配合,在压型组件对板材进行弯曲压型处理时,牵拉组件松开的支撑座会在板材穿孔中跟随弯曲形变方向进行转动,并对穿孔内壁进行支撑,从而避免了弯曲部位对应的穿孔内壁朝向穿孔空间内收缩,保证了弯曲区域板材厚度的均匀性;(3) In the present invention, through the cooperation between the pulling component and the supporting seat, when the profiling component performs bending and profiling on the plate, the supporting seat released by the pulling component will rotate in the direction of bending deformation in the perforation of the plate, And support the perforated inner wall, thereby avoiding the shrinkage of the perforated inner wall corresponding to the bending part towards the perforated space, and ensuring the uniformity of the plate thickness in the bending area;
(4)本发明通过压座上的进道、冷却通道与支撑座上的冷处理组件之间的配合,在压座朝向板材表面移动时,进道以及处理管道同时输入冷处理水,对板材外壁以及穿孔内壁进行水冷却处理,并且在压型过程中,同时对进道以及处理管道抽气处理,将板材外壁以及穿孔内壁散出的热量快速导出,从而通过穿孔内以及板材外壁同时散热,保证板材散热均匀性的同时,还可以大大缩短对板材弯曲压型所需时间;(4) In the present invention, through the cooperation between the inlet channel on the press seat, the cooling channel and the cold treatment assembly on the support seat, when the press seat moves toward the surface of the plate, the inlet channel and the processing pipeline input cold treatment water at the same time, which will affect the outer wall of the plate and The inner wall of the perforation is subjected to water cooling treatment, and during the molding process, the inlet channel and the processing pipeline are pumped at the same time, and the heat dissipated from the outer wall of the plate and the inner wall of the perforation is quickly exported, so that the heat is dissipated through the inner wall of the perforation and the outer wall of the plate at the same time, ensuring that the plate While the heat dissipation is uniform, it can also greatly shorten the time required for bending and pressing the plate;
综上所述,本发明特别适用于木塑挤出板材的曲面加工且能够大幅度提高木塑板材在挤出后的散热成型效率。To sum up, the present invention is particularly suitable for processing the curved surface of wood-plastic extruded boards and can greatly improve the heat dissipation forming efficiency of wood-plastic boards after extrusion.
附图说明Description of drawings
图1为本发明整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the present invention;
图2为本发明木塑挤出穿插时的状态示意图;Fig. 2 is a schematic diagram of the state of wood-plastic extrusion and insertion of the present invention;
图3为本发明动力分割组件的结构示意图;Fig. 3 is a schematic structural view of the power split assembly of the present invention;
图4为本发明驱动组件的结构示意图;Fig. 4 is a schematic structural view of the drive assembly of the present invention;
图5为本发明图4中去除机座后的结构示意图;Fig. 5 is a schematic structural view after removing the base in Fig. 4 of the present invention;
图6为本发明图5中A处放大图;Fig. 6 is an enlarged view of place A in Fig. 5 of the present invention;
图7为本发明图5中B处放大图;Figure 7 is an enlarged view at B in Figure 5 of the present invention;
图8为本发明驱动轴的结构示意图;Fig. 8 is a schematic structural view of the drive shaft of the present invention;
图9为本发明压座的截面视图;Fig. 9 is a cross-sectional view of the press seat of the present invention;
图10为本发明穿插组件的结构示意图;Fig. 10 is a schematic structural diagram of the interspersed assembly of the present invention;
图11为本发明支撑座的结构示意图。Fig. 11 is a schematic structural view of the support seat of the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In describing the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " Orientation indicated by rear, left, right, vertical, horizontal, top, bottom, inside, outside, clockwise, counterclockwise, etc. The positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, Therefore, it should not be construed as limiting the invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present invention, "plurality" means two or more, unless otherwise specifically defined.
实施例一Embodiment one
如图1和2所示,一种木塑家具板材加工设备,包括:As shown in Figures 1 and 2, a wood-plastic furniture board processing equipment includes:
挤出切割组件1;Extrusion cutting assembly 1;
布置在所述挤出切割组件1挤出端的穿插组件2;A penetration component 2 arranged at the extrusion end of the extrusion cutting component 1;
设于所述挤出切割组件1两侧的压型组件3;以及The profiling assembly 3 arranged on both sides of the extrusion cutting assembly 1; and
驱动所述穿插组件2往复朝向所述压型组件3移动的驱动组件4;Driving the driving assembly 4 that drives the penetration assembly 2 to move back and forth toward the pressing assembly 3;
挤出切割组件1将挤出的木塑穿孔插至穿插组件2,并等距截断,驱动组件4将经穿插组件2对穿孔支撑的截断板材送至压型组件3,压型组件3在对截断板材弯曲时会与穿插组件2对板材进行内外的同步冷却。The extrusion cutting assembly 1 inserts the extruded wood-plastic perforation into the penetration assembly 2, and cuts it equidistantly. The driving assembly 4 sends the cut plate supported by the penetration assembly 2 to the pressing assembly 3, and the pressing assembly 3 When the truncated plate is bent, it will perform synchronous cooling inside and outside of the plate with the penetration component 2 .
通过上述内容不难发现,在木塑家具加工过程中,需要对木塑板材挤出成型,并且根据家具的组装或安装需要,将挤出的木塑板材弯曲成需求曲线形状,再进行安装或组装使用,但是在木塑板材弯曲成型过程中,木塑板材为了实现材料的节省,常会加工成中空的板材,即在板材上预留并排布置的木塑穿孔,而在该类带有穿孔的板材进行弯曲变形时,很容易因弯曲变形而使得木塑板材上的穿孔发生不规则的形变,进而导致弯曲变形的部位厚度无法控制,而且在弯曲过程中,冷却处理效果较差,在没有完全散热的情况下,去除压制成型设备,很容易出现不同程度的再次变形。Through the above content, it is not difficult to find that in the process of wood-plastic furniture processing, it is necessary to extrude the wood-plastic board, and according to the assembly or installation requirements of the furniture, the extruded wood-plastic board is bent into the shape of the demand curve, and then installed or installed. Assembled and used, but in the bending and forming process of wood-plastic panels, in order to save materials, wood-plastic panels are often processed into hollow panels, that is, wood-plastic perforations arranged side by side are reserved on the panels, and in this type of perforated When the plate is bent and deformed, it is easy to cause irregular deformation of the perforation on the wood-plastic plate due to the bending deformation, which leads to uncontrollable thickness of the bent and deformed part, and the cooling effect is poor during the bending process. In the case of heat dissipation, removal of the press molding equipment is prone to re-deformation to varying degrees.
在本发明中,通过利用挤出切割组件1将木塑原料挤出成木塑板材,并在挤出的过程中,挤出部分的穿孔会对应于穿插组件3,并且穿插组件3会不断的穿入至穿孔中,待穿入至预定深度后,挤出切割组件1控制对挤出至预定长度的板材进行分割处理,并且在切割分开后,穿插组件3上穿插的木塑板材会在驱动组件4的动力作用下,被移送至压型组件3内,压型组件3会将移送而来的木塑板材进行弯曲压制处理,并且在弯曲压制的过程中,通过利用穿插组件3对木塑板材上的穿孔穿入,在木塑板材被压型组件3压制时,也会跟随木塑板材的弯曲而转动,而利用穿插组件2在木塑板材弯曲时对穿孔的垫设,可以避免弯曲部位的木塑板材朝向穿孔内的变形过大,进而严重影响到木塑板材的厚度均匀性;并且,在压型组件3对木塑板材弯曲形变时,会对木塑板材进行冷却处理,而且在进行冷却时,会与穿插组件3一同对木塑板材外部以及穿孔内部进行同时的冷却处理,从而提高对木塑板材冷却的均匀性和快速性。In the present invention, the wood-plastic raw material is extruded into a wood-plastic plate by using the extrusion cutting assembly 1, and during the extrusion process, the perforation of the extrusion part will correspond to the penetration assembly 3, and the penetration assembly 3 will continue to Penetrating into the perforation, after penetrating to a predetermined depth, the extruding and cutting assembly 1 controls to divide the board extruded to a predetermined length, and after cutting and separating, the wood-plastic board inserted on the piercing assembly 3 will be driven Under the action of the power of component 4, it is transferred to the profiling component 3, and the profiling component 3 will carry out the bending and pressing process on the transferred wood-plastic plate, and in the process of bending and pressing, by using the interspersed component 3 to the wood-plastic When the wood-plastic plate is pressed by the pressing component 3, the perforation on the plate will also rotate with the bending of the wood-plastic plate, and the penetration component 2 can be used to pad the perforation when the wood-plastic plate is bent, so as to avoid bending The deformation of the wood-plastic plate in the part toward the perforation is too large, which seriously affects the thickness uniformity of the wood-plastic plate; and, when the profiling component 3 bends the wood-plastic plate, it will cool the wood-plastic plate, and During cooling, the wood-plastic panel exterior and the perforated interior are simultaneously cooled together with the penetration assembly 3, thereby improving the uniformity and rapidity of cooling the wood-plastic panel.
再具体的说,所述压型组件3在到达板材前,压型组件3和穿插组件2分别对板材外部和穿孔内的喷水冷却,并在压至板材后分别对板材外部和穿孔内的抽气冷却。More specifically, before the profiling component 3 reaches the plate, the profiling component 3 and the penetration component 2 spray water to cool the outside of the plate and the inside of the perforation, respectively, and respectively cool the outside of the plate and the inside of the perforation after being pressed to the plate. Extract air to cool.
在本实施例中,压型组件3朝向板材表面移动进行弯曲处理时,压型组件3会朝向板材表面进行喷水处理,从而实现对木塑板材外部的水冷却处理,与此同时,为了防止因单侧局部温度过低而导致的温差使得板材膨胀或裂开,在冷却时时穿插在穿孔中的穿插组件2在对穿孔进行支撑的同时,也会与外部的压型组件3同时喷水,使得喷出的水在穿孔中对穿孔内壁进行冷却处理,而后在压型组件3压住在弯曲的板材表面时,为了提高板材的散热效率,通过利用压型组件3对板材的外部表面进行抽气处理,同时利用穿插组件2在穿孔内进行同时抽气处理,从而提高了对板材外表部以及穿孔内的同步降低效率。In this embodiment, when the profiling assembly 3 moves toward the surface of the board for bending processing, the profiling assembly 3 will spray water toward the surface of the board, thereby realizing the water cooling treatment on the outside of the wood-plastic board. At the same time, in order to prevent The temperature difference caused by the low local temperature on one side causes the plate to expand or crack. When cooling, the penetration component 2 inserted in the perforation will support the perforation and spray water simultaneously with the external profiling component 3. Make the sprayed water cool the inner wall of the perforation in the perforation, and then when the profiling component 3 is pressed against the surface of the curved plate, in order to improve the heat dissipation efficiency of the plate, the external surface of the plate is pumped by the profiling component 3 At the same time, the penetration component 2 is used to perform simultaneous air extraction in the perforation, thereby improving the synchronous reduction efficiency of the outer surface of the plate and the perforation.
如图10和11所示,所述穿插组件2包括:As shown in Figures 10 and 11, the insertion assembly 2 includes:
相互滑动转动连接的支撑座21;The support bases 21 that are slidably and rotatably connected to each other;
布置在所述支撑座21四周的冷处理组件22;以及a cold treatment assembly 22 arranged around the support base 21; and
依次穿过各组所述支撑座21的牵拉组件23;sequentially passing through the pulling assembly 23 of each group of support seats 21;
牵拉组件23松开各组支撑座21,使支撑座21跟随板材弯曲而适应性转动,取出板材后,牵拉组件23拉紧各组支撑座21继续保持直线线性状态。The pulling assembly 23 loosens the supporting seats 21 of each group, so that the supporting seats 21 rotate adaptively following the bending of the plate. After taking out the plate, the pulling assembly 23 tightens the supporting seats 21 of each group to continue to maintain a straight line state.
本实施例中,穿插组件2在驱动组件4的驱动动力下到达挤出切割组件1的木塑挤出端时,牵拉组件23会将支撑座21紧紧的拉成一条直线线性状态,并且与正在挤出的木塑板材穿孔位置一一对应,随着挤出切割组件1不断的将木塑板材挤出,在挤出到预定宽度后分割处理,随后,驱动组件4将切割后的木塑板材移送至压型组件3中,压型组件3在朝向板材表面移动并进行板材外部冷却的过程中,冷处理组件22会对板材穿孔内进行水冷却处理,当压型组件3接触到板材后,为了进一步的持续冷却,冷处理组件22会继续对穿孔内进行抽气处理,同时压型组件3会在板材的外部进行抽气处理,从而保证了穿孔内和板材外部冷却速率相当,避免散热不均导致的板材裂开的同时,还提高了对板材的散热效率,而且在支撑座21跟随弯曲的板材而转动时,可以实现对穿孔进行内支撑,解决了在板材弯曲形变时而导致的板材朝向穿孔内收缩,进而使得弯曲后的板材弯曲位置厚度不均匀。In this embodiment, when the insertion component 2 reaches the wood-plastic extrusion end of the extrusion cutting component 1 under the driving power of the drive component 4, the pulling component 23 will pull the support seat 21 tightly into a straight line, and One-to-one correspondence with the perforation position of the wood-plastic sheet being extruded, as the extrusion cutting assembly 1 continuously extrudes the wood-plastic sheet, it is divided and processed after extrusion to a predetermined width, and then the drive assembly 4 will cut the wood-plastic sheet The plastic sheet is transferred to the profiling assembly 3. During the process of the profiling assembly 3 moving towards the surface of the sheet and cooling the sheet externally, the cold treatment assembly 22 will perform water cooling treatment on the perforation of the sheet. When the profiling assembly 3 touches the sheet , for further continuous cooling, the cold treatment assembly 22 will continue to perform air extraction treatment on the inside of the perforation, and at the same time, the profiling assembly 3 will perform air extraction treatment on the outside of the plate, thereby ensuring that the cooling rate inside the perforation hole and the outside of the plate are equivalent, and avoid heat dissipation. While cracking the plate caused by both, it also improves the heat dissipation efficiency of the plate, and when the support seat 21 rotates with the bent plate, it can realize the inner support for the perforation, which solves the problem of the direction of the plate caused by the bending deformation of the plate. The shrinkage in the perforation makes the thickness of the bending position of the bent sheet uneven.
如图10所示,所述牵拉组件23包括:As shown in Figure 10, the pulling assembly 23 includes:
布置在末端一组所述支撑座21一侧的垫座231;A cushion seat 231 arranged on one side of the supporting seat 21 at the end;
穿过各组所述支撑座21且与所述垫座231相连接的牵拉件232,所述牵拉件232为软质材料组成的构件;以及A pulling member 232 passing through each set of support bases 21 and connected to the cushion seat 231, the pulling member 232 is a member composed of a soft material; and
牵拉所述牵拉件232另一端来回往复移动的动力组件233。Pulling the power assembly 233 that moves back and forth at the other end of the pulling member 232 .
本实施例中,牵拉组件23在牵拉支撑座21进行动作时,通过利用穿过各组支撑座21的牵拉件232牵拉位于最末端的垫座231,从而通过垫座231逐一拉紧相邻的支撑座21,使得支撑座21能够相互接触并保持在同一条直线上,从而在木塑板材挤出时,形成直线的支撑座21穿入至穿孔中,而在弯曲的过程中,动力组件233会松开牵拉件232,从而使得各支撑座21处于自由转动状态,从而可以根据木塑板材的弯曲变形方式而自由转动适应,从而保证了对木塑板材上穿孔的支撑,避免在弯曲变形时的弯曲位置厚度变化不可控。In this embodiment, when the pulling assembly 23 pulls the supporting base 21 to perform an action, it pulls the cushion seat 231 located at the end by using the pulling member 232 passing through each group of supporting bases 21, thereby pulling the cushion seat 231 one by one. The adjacent support bases 21 allow the support bases 21 to contact each other and remain on the same straight line, so that when the wood-plastic sheet is extruded, the straight support bases 21 penetrate into the perforations, and during the bending process , the power assembly 233 will loosen the pulling member 232, so that each support seat 21 is in a free rotation state, so that it can freely rotate and adapt according to the bending deformation mode of the wood-plastic board, thereby ensuring the support for the perforation on the wood-plastic board. Avoid uncontrollable thickness changes at the bending position during bending deformation.
需要补充的是,所述支撑座21的一端外壁布置有连接销212,且所述支撑座21的另一端内壁布置有与所述连接销212相适配且工所述连接销212来回移动的销槽211。What needs to be added is that a connecting pin 212 is arranged on the outer wall of one end of the support base 21, and a connecting pin 212 is arranged on the inner wall of the other end of the supporting base 21, which is adapted to the connecting pin 212 and moves back and forth by the connecting pin 212. Pin groove 211.
本实施例中,在动力组件233松弛牵拉件232时,相邻的支撑座21通过连接销212与销槽211之间的相互配合,可以实现相邻的支撑座21通过销槽211分开一定的距离,并且在分开后,可以在板材弯曲变形时,连接销212也会在销槽211内进行适应性的转动。In this embodiment, when the power assembly 233 loosens the pulling member 232, the adjacent support seats 21 can be separated by a certain distance through the pin groove 211 through the mutual cooperation between the connecting pin 212 and the pin groove 211. distance, and after separation, the connecting pin 212 will also rotate adaptively in the pin groove 211 when the plate is bent and deformed.
为了能够保证在撤销动力组件233的动力作用时,支撑座21之间能够方便的完成转动适应板材弯曲形变,所述支撑座21之间通过第一弹簧213相连接。In order to ensure that when the power of the power assembly 233 is cancelled, the support seats 21 can be easily rotated to adapt to the bending deformation of the plate, and the support seats 21 are connected by the first spring 213 .
本实施例中,通过第一弹簧213的弹力作用,在撤销动力组件233时,第一弹簧213会将相邻的支撑座21弹开,从而连接销212会快速在销槽211中移动至能够方便转动的位置,从而便于支撑座21跟随板材弯曲形变而转动调整位置。In this embodiment, through the elastic force of the first spring 213, when the power assembly 233 is canceled, the first spring 213 will bounce off the adjacent support seat 21, so that the connecting pin 212 will quickly move in the pin groove 211 to a convenient The rotating position is convenient for the support base 21 to rotate and adjust the position following the bending deformation of the plate.
如图6和11所示,所述冷处理组件22包括:As shown in Figures 6 and 11, the cold treatment assembly 22 includes:
布置在所述支撑座21上的处理口221;The processing port 221 arranged on the support seat 21;
与所述处理口221相连接的处理管道222;以及A processing pipeline 222 connected to the processing port 221; and
安装在所述处理管道222另一端且用于将抽气动作和输水动作进行往复切换的切换组件223。A switching assembly 223 installed at the other end of the processing pipeline 222 and used for reciprocatingly switching the pumping action and the water delivery action.
本实施例中,在冷处理组件22对穿孔内壁进行喷水以及抽气动作过程中,当压型组件3朝向木塑板材表面移动时,切换组件223会切换成对处理管道222输水,从而水会通过处理口221朝向穿孔的内壁喷射,并且在喷射动作结束(即压型组件3到达木塑板材表面)时,切换组件223断开输水,并将处理管道222连通抽气,进而从处理口221将木塑板材穿孔内的热量抽出。In this embodiment, when the cold treatment assembly 22 is spraying water and pumping air on the perforated inner wall, when the profiling assembly 3 moves toward the surface of the wood-plastic board, the switching assembly 223 will switch to deliver water to the processing pipeline 222, so that the water It will spray toward the inner wall of the perforation through the treatment port 221, and when the spraying action ends (that is, the profiling component 3 reaches the surface of the wood-plastic plate), the switching component 223 cuts off the water delivery, and connects the treatment pipeline 222 to pump air, and then from the treatment Port 221 extracts the heat in the wood-plastic plate perforation.
还需要补充的是,如图6所示,所述切换组件223包括壳体2231、布置在壳体2231内的阀芯2232、分别连通在所述壳体2231侧壁上的抽气管道2233以及输水管道2234,所述处理管道222与所述壳体2231相连通,所述处理管道222与壳体2231连接端分别与所述抽气管道2233、输水管道2234和壳体2231连接端之间的距离等距布置,所述阀芯2232的侧壁连通有V型通道(图中未示出)。What needs to be added is that, as shown in FIG. 6 , the switching assembly 223 includes a housing 2231 , a valve core 2232 arranged in the housing 2231 , an air extraction pipeline 2233 connected to the side wall of the housing 2231 and The water delivery pipeline 2234, the processing pipeline 222 communicates with the housing 2231, and the connection ends of the treatment pipeline 222 and the housing 2231 are respectively connected with the connection ends of the air extraction pipeline 2233, the water delivery pipeline 2234 and the housing 2231 The distance between them is equidistantly arranged, and the side wall of the valve core 2232 communicates with a V-shaped channel (not shown in the figure).
在本实施例中,通过优选为伺服电机带动阀芯2232转动,当抽气管道2233通过V型通道与处理管道222相连通时,即可以完成对木塑板材穿孔内的抽气动作,当输水管道2234通过V型通道与处理管道222相连通时,即可以完成对木塑板材穿孔内壁的喷淋处理。In this embodiment, preferably the servo motor drives the valve core 2232 to rotate. When the air extraction pipeline 2233 communicates with the processing pipeline 222 through a V-shaped channel, the air extraction action in the perforation of the wood-plastic plate can be completed. When the water pipeline 2234 communicates with the treatment pipeline 222 through the V-shaped channel, the spraying treatment on the perforated inner wall of the wood-plastic board can be completed.
还需要补充的是,如图7和8所示,所述动力组件233包括安装在驱动组件4上的驱动轴2331、与所述牵拉件232相连接且滑动安装在所述驱动组件4上的L型拉板2332以及安装在所述驱动组件4一侧的动力电机2333,所述驱动轴2331的一侧布置有凸出轴面的凸起(图中未示出)。What needs to be added is that, as shown in FIGS. 7 and 8 , the power assembly 233 includes a drive shaft 2331 mounted on the drive assembly 4 , connected to the pulling member 232 and slidably mounted on the drive assembly 4 The L-shaped pull plate 2332 and the power motor 2333 installed on one side of the drive assembly 4, a protrusion protruding from the shaft surface is arranged on one side of the drive shaft 2331 (not shown in the figure).
本实施例中,动力电机2333优选为伺服电机,通过动力电机2333驱动驱动轴2331转动,从而在驱动轴2331的凸起与L型拉板2332相接触时,即可以牵拉牵拉件232朝向一端移动,从而使得垫座231带着支撑座21贴合在一起,从而连接成一条直线,便于实现对木塑板材穿孔的穿插动作,而当凸起离开L型拉板2332时,各个支撑座21又恢复到自由转动状态,从而实现了对支撑座21的松弛和拉紧。In this embodiment, the power motor 2333 is preferably a servo motor, and the drive shaft 2331 is driven to rotate through the power motor 2333, so that when the protrusion of the drive shaft 2331 is in contact with the L-shaped pull plate 2332, the pulling member 232 can be pulled toward One end moves, so that the cushion seat 231 fits together with the support seat 21, thereby connecting into a straight line, which is convenient to realize the interspersed action of perforating the wood-plastic plate, and when the protrusion leaves the L-shaped pull plate 2332, each support seat 21 returns to the free rotation state again, thereby realized the loosening and tensioning of support seat 21.
如图4和5所示,所述驱动组件4包括:As shown in Figures 4 and 5, the drive assembly 4 includes:
机座41;Base 41;
布置在机座41上的移动轨道42;A moving track 42 arranged on the base 41;
与所述穿插组件2相连接且穿插在所述移动轨道42内的导引座43;A guide seat 43 connected to the insertion assembly 2 and inserted into the moving track 42;
滑动安装在所述机座41上且与所述导引座43滑动连接的滑动座44;以及a sliding seat 44 slidably installed on the base 41 and slidably connected with the guiding seat 43; and
动力端与一组所述导引座43相连接的推送组件45;A push assembly 45 in which the power end is connected to a set of guide seats 43;
推送组件45推送其中一组的导引座43沿移动轨道42向挤出切割组件1移动,另一组导引座43朝向压型组件3移动。The pushing assembly 45 pushes one set of guide seats 43 to move toward the extrusion cutting assembly 1 along the moving track 42 , and the other set of guide seats 43 to move toward the profiling assembly 3 .
在本实施例中,推送组件45可以为推杆电机,在驱动组件4驱动优选为两组的穿插组件2沿板材挤出宽度方向来回移动,进行优选为双工位的弯曲压型过程中,在机座41上,推送组件45会推动其中一组的导引座43沿移动轨道42移动,使得穿插组件2从位于一侧的压型组件3处移动至挤出切割组件1的木塑板材挤出端等待并穿入穿孔中,而另一组的穿插组件2在穿入木塑板材后沿移动轨道42跟随前一组的穿插组件2一同移动,到达另一工位的压型组件3进行压型处理,并且在穿插组件2移动的过程中,通过预导引座43与滑动座44的滑动连接,进而可以保证穿插组件2能够沿挤出方向的反向方向到达木塑板材的挤出端或从挤出端朝向各工位的压型组件3移动。In this embodiment, the pushing assembly 45 can be a push rod motor. When the driving assembly 4 drives preferably two sets of intersecting assemblies 2 to move back and forth along the extruded width direction of the sheet, during the bending and profiling process that is preferably a double station, On the machine base 41, the pushing assembly 45 will push one of the guide seats 43 to move along the moving track 42, so that the threading assembly 2 moves from the profiling assembly 3 on one side to the wood-plastic sheet extruding the cutting assembly 1 The extrusion end waits and penetrates into the perforation, while another set of penetration components 2 moves along the moving track 42 after penetrating into the wood-plastic plate, following the previous set of penetration components 2 to reach the profiling component 3 of another station The pressing process is carried out, and in the process of moving the inserting assembly 2, through the sliding connection between the pre-guiding seat 43 and the sliding seat 44, it can be ensured that the inserting assembly 2 can reach the extrusion of the wood-plastic plate along the reverse direction of the extrusion direction. The extrusion end or from the extrusion end moves towards the profiling assembly 3 of each station.
如图2所示,所述移动轨道42为V型结构,且所述导引座43分别对称布置在V型结构的两侧。As shown in FIG. 2 , the moving track 42 is a V-shaped structure, and the guide seats 43 are symmetrically arranged on both sides of the V-shaped structure.
在本实施例中,通过利用V型结构布置的移动轨道42,在导引座43受到推送组件45的推送力从V型的一侧朝向夹角端移动时,另一组的导引座43通过与滑动座44的连接,会沿着V型的另一侧朝向夹角端移动,从而保证了双工位的穿插组件2同时对木塑板材进行穿插、压型动作。In this embodiment, by using the moving track 42 arranged in a V-shaped structure, when the guide seat 43 is pushed by the pushing force of the push assembly 45 and moves from one side of the V-shape toward the angled end, the other set of guide seats 43 Through the connection with the sliding seat 44, it will move toward the angled end along the other side of the V shape, thereby ensuring that the double-station insertion component 2 simultaneously performs insertion and pressing actions on the wood-plastic board.
需要补充的是,如图2、4和5所示,与所述推送组件45动力端相对应的所述所述导引座43顶端布置有推送座431,所述推送座431上开设有推送槽(图中未示出),所述推送槽内滑动布置有与所述推送组件45动力端相连接的推块451。What needs to be added is that, as shown in Figures 2, 4 and 5, a push seat 431 is arranged on the top of the guide seat 43 corresponding to the power end of the push assembly 45, and a push seat 431 is arranged on the push seat 431. slot (not shown in the figure), and a push block 451 connected to the power end of the push assembly 45 is slidably arranged in the push slot.
本实施例中,通过推送组件45在推送槽内推送推块451移动,从而使得推送座431以及导引座43沿V型结构的移动轨道42来回往复移动,完成对穿插组件2的推送动作。In this embodiment, the pushing block 451 is moved by the pushing component 45 in the pushing slot, so that the pushing seat 431 and the guiding seat 43 move back and forth along the V-shaped moving track 42 to complete the pushing action of the insertion component 2 .
还需要补充的是,所述导引座43的一侧布置有导杆432,所述导杆432活动插设在所述滑动座44上。It should be added that a guide rod 432 is arranged on one side of the guide seat 43 , and the guide rod 432 is movably inserted on the slide seat 44 .
本实施例中,当引导座43跟随移动轨道42的移动轨迹移动时,沿板材挤出方向以及挤出反方向可以通过导杆432进行移动导向。In this embodiment, when the guide seat 43 moves along the moving track of the moving track 42 , it can be moved and guided by the guide rod 432 along the extruding direction of the plate and the opposite direction of extruding.
如图1所示,所述挤出切割组件1包括:As shown in Figure 1, the extrusion cutting assembly 1 includes:
木塑挤出组件11;以及Wood-plastic extrusion assembly 11; and
布置在所述木塑挤出组件11端部的动力分割组件12;A power split assembly 12 arranged at the end of the wood-plastic extrusion assembly 11;
动力分割组件12沿木塑挤出组件11对木塑挤出宽度方向进行切割动作。The power split component 12 cuts along the wood-plastic extrusion component 11 in the width direction of the wood-plastic extrusion.
在本实施例中,挤出切割组件1在挤出木塑板材并完成切割动作时,可以通过将木塑原材料通过木塑挤出组件11进行混料,并从挤出口挤出,并且在挤出口不断的推挤出来时,动力分割组件12会对达到一定长度的板材进行切割处理。In this embodiment, when the extrusion cutting assembly 1 extrudes the wood-plastic board and completes the cutting action, it can mix the wood-plastic raw materials through the wood-plastic extrusion assembly 11, and extrude from the extrusion port, and When the outlet is continuously pushed out, the power split assembly 12 will cut the plates reaching a certain length.
需要说明的是,所述动力切割组件12包括切割座121、布置在所述切割座121上的导向槽(图中未示出)、插设在所述导向槽内的切割导向座123、安装在所述切割导向座123上的切割齿盘122、螺杆连接在所述切割导向座123上且安装在所述切割座121上的丝杆124以及安装在所述切割座121一侧且与丝杆124相连接的输送电机125。It should be noted that the power cutting assembly 12 includes a cutting base 121, a guide groove (not shown in the figure) arranged on the cutting base 121, a cutting guide base 123 inserted in the guide groove, an installation The cutting tooth disc 122 on the cutting guide seat 123, the screw rod is connected on the cutting guide seat 123 and the screw mandrel 124 installed on the cutting seat 121 and is installed on the cutting seat 121 side and connected with the wire The rod 124 is connected to the conveying motor 125 .
本实施例中,输送电机125优选为伺服电机,通过输送电机125驱动丝杆124转动,从而实现切割导向座123沿导向槽来回往复移动,并且通过优选为伺服电机的切割电机带动切割齿盘122转动,从而实现对挤出预定长度的木塑板材进行切割处理。In this embodiment, the conveying motor 125 is preferably a servo motor, and the conveying motor 125 drives the screw rod 124 to rotate, so that the cutting guide seat 123 moves back and forth along the guide groove, and the cutting tooth disc 122 is driven by the cutting motor, which is preferably a servo motor. Rotate, so as to realize the cutting process of the extruded wood-plastic board with predetermined length.
实施例二Embodiment two
如图9所示,其中与实施例一中相同或相应的部件采用与实施例一相应的附图标记,为简便起见,下文仅描述与实施例一的区别点。该实施例二与实施例一的不同之处在于:As shown in FIG. 9 , the parts that are the same as or corresponding to those in the first embodiment use the corresponding reference numerals. For the sake of brevity, only the differences from the first embodiment will be described below. The difference between this embodiment two and embodiment one is:
所述压型组件3包括:Described profile assembly 3 comprises:
沿板材挤出长度方向依次布置的压座31;Press seats 31 arranged sequentially along the extruded length direction of the sheet;
布置在所述压座31一侧的进道32;以及an inlet 32 arranged on one side of the press seat 31; and
驱动各组所述压座31朝向板材表面移动的推压组件33;driving each group of pressing seats 31 to move toward the surface of the plate;
压座31朝向板材移动时,冷水从进道32到达压座31对板材进行喷水,压座31到达板材表面时,进道32经压座31对板材进行抽气。When the press seat 31 moves toward the plate, cold water reaches the press seat 31 from the inlet channel 32 to spray water on the plate, and when the press seat 31 reaches the surface of the plate, the inlet channel 32 pumps air through the press seat 31 to the plate.
在本实施例中,推压组件33可以为推杆电机,在压型组件4对板材进行弯曲压型处理时,此压板31为分布在板材的上下两侧,推压组件33推动压座31朝向板材表面移动,并在移动时,压座31上的进道32会与输水端相连通,从而在板材外部与穿插组件2同时对板材进行喷水散热,而在压座31到达板材表面时,进道32与抽取端进行连通,即在压型过程中,通过穿孔内以及板材外部同时抽气处理,达到散热目的。In this embodiment, the pushing component 33 can be a push rod motor. When the profiling component 4 performs bending and profiling on the plate, the pressing plate 31 is distributed on the upper and lower sides of the plate, and the pushing component 33 pushes the pressing seat 31 Move towards the surface of the board, and when moving, the inlet channel 32 on the pressure seat 31 will be connected with the water delivery end, so that the board can be sprayed with water to dissipate heat on the outside of the board and the interspersed component 2 at the same time, and when the pressure seat 31 reaches the surface of the board At the same time, the inlet channel 32 is connected with the extraction end, that is, during the molding process, the air is pumped through the inside of the perforation and the outside of the plate simultaneously to achieve the purpose of heat dissipation.
值得注意的是,因当压座31完全压设在板材上时,无法实现通过喷水来处理到板材表面,因此通过抽气处理,将板材散出热量快速排出,已达到快速冷却目的。It is worth noting that when the pressure seat 31 is completely pressed on the board, the surface of the board cannot be treated by spraying water, so the heat released from the board can be quickly discharged through the air extraction process, and the purpose of rapid cooling has been achieved.
如图9所示,所述压座31为中空结构,且所述压座31的底部均布有冷却通道311。As shown in FIG. 9 , the press seat 31 is a hollow structure, and the bottom of the press seat 31 is evenly distributed with cooling passages 311 .
在本实施例中,压座31在朝向板材表面移动时,输送水通过进道32到达压座31的内腔,并通过冷却通道311喷洒在板材表面进行弯曲时的冷却,并且在压座31压在板材表面进行弯曲压型过程中,抽气端通过进道32在冷却通道311对板材表面进行抽气处理,而且该抽气过程还可以实现对通过压座31底部热传导至其内腔的热量进行对外输导处理。In this embodiment, when the press seat 31 moves toward the surface of the plate, the conveying water reaches the inner cavity of the press seat 31 through the inlet channel 32, and is sprayed on the surface of the plate through the cooling channel 311 for cooling during bending, and the press seat 31 In the process of pressing on the surface of the plate for bending and forming, the air extraction end conducts air extraction on the surface of the plate through the inlet channel 32 in the cooling channel 311, and the air extraction process can also realize the heat conduction from the bottom of the pressure seat 31 to its inner cavity. The heat is conducted externally.
值得说明的是,进道32分别与输水端、抽气端的连接方式可以与处理管道222、切换组件223的实施过程相同。It is worth noting that the way of connecting the inlet channel 32 to the water delivery end and the air suction end respectively can be the same as the implementation process of the processing pipeline 222 and the switching assembly 223 .
工作步骤:Work steps:
步骤一、板材挤出,木塑板材的原材料添加至木塑挤出组件11中,木塑挤出组件11会将木塑板材朝向动力分割组件12一侧挤出,并且在挤出到预定长度时,动力分割组件12会对板材进行切割动作;Step 1, extrude the board, add the raw material of the wood-plastic board to the wood-plastic extrusion assembly 11, the wood-plastic extrusion assembly 11 will extrude the wood-plastic board toward the side of the power split assembly 12, and extrude to a predetermined length , the power split assembly 12 will cut the plate;
步骤二、穿孔穿插,驱动组件4驱动其中一组的穿插组件2从压型组件3侧朝向动力分割组件12移动,并在到达时,穿插组件2与各组的木塑板材穿孔相对应,木塑挤出组件11持续将板材挤出至穿插组件2上,此时的另一组穿插组件2完成木塑板材的穿插前往压型组件3进行弯曲压型;Step 2, perforation and penetration, the driving component 4 drives one group of penetration components 2 to move from the profiling component 3 side to the power split component 12, and when arriving, the penetration components 2 correspond to the perforations of the wood-plastic panels of each group, and the wood-plastic panels The plastic extrusion component 11 continues to extrude the plate onto the insertion component 2, and at this time, another group of penetration components 2 completes the insertion of the wood-plastic plate and goes to the profiling component 3 for bending and profiling;
步骤三、板材截断,在挤出板材挤出至穿插组件2上达到预定长度时,动力分割组件12进行动作,沿板材宽度方向进行切割分离,而另一组的穿插组件2完成压型处理准备朝向挤出切割组件1移动继续穿插木塑板材;Step 3: Cutting off the plate. When the extruded plate is extruded to the penetration component 2 to reach a predetermined length, the power split component 12 moves to cut and separate along the width direction of the plate, and the penetration component 2 of the other group completes the pressure forming process preparation Moving towards the extrusion cutting assembly 1, continue to penetrate the wood-plastic sheet;
步骤四、压型处理,切割完成的板材会在穿插组件2的穿插下跟随驱动组件4的驱动力到达压型组件3中,推压组件33对压座31施压驱动力,使得压座31朝向板材表面移动;Step 4, profiling processing, the cut board will follow the driving force of the driving component 4 to the profiling component 3 under the penetration of the intersecting component 2, and the pushing component 33 exerts a driving force on the press seat 31, so that the press seat 31 moving towards the surface of the sheet;
步骤五、喷水降温,压座31朝向板材表面移动时,压座31的进道32以及穿插组件2上的冷处理组件22会分别对板材外壁、穿孔内壁进行喷水处理,直至压座31到达板材表面;Step 5. Spray water to cool down. When the pressure seat 31 moves towards the surface of the plate, the inlet 32 of the pressure seat 31 and the cold treatment component 22 on the penetration component 2 will spray water on the outer wall of the plate and the inner wall of the perforation respectively until the pressure seat 31 arrives. plate surface;
步骤六、抽气散热,在压座31到达板材表面后,压座31在推压组件33的驱动下,继续按照预定弯曲方式双向挤压板材,并在挤压过程中以及压制过程中,通过冷处理组件22以及进道32分别对穿孔、板材外壁进行抽气处理,提高内外同时散热的效率;Step 6: Exhaust air to dissipate heat. After the press seat 31 reaches the surface of the plate, the press seat 31, driven by the pushing assembly 33, continues to extrude the plate in both directions according to the predetermined bending method, and during the extrusion process and the pressing process, through The cold treatment component 22 and the inlet channel 32 respectively perform air extraction on the perforation and the outer wall of the plate to improve the efficiency of simultaneous heat dissipation inside and outside;
步骤七、穿孔支撑,压座31在挤压板材弯曲时,牵拉组件23松开支撑座21,布置在穿孔内的支撑座21跟随板材弯曲方向进行适应性转动,并撑起弯曲部位对应穿孔内壁,避免穿孔内壁朝向穿孔空间内大幅度收缩。Step 7. Perforation support. When the press seat 31 is extruded and bent, the pulling assembly 23 releases the support seat 21, and the support seat 21 arranged in the perforation performs adaptive rotation following the bending direction of the plate, and props up the bending part corresponding to the perforation Inner wall, to avoid a large shrinkage of the perforated inner wall towards the perforated space.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the protection of the present invention. within range.

Claims (10)

  1. 一种木塑家具板材加工设备,其特征在于,包括:A wood-plastic furniture board processing equipment, characterized in that it includes:
    挤出切割组件(1);extrusion cutting assembly (1);
    布置在所述挤出切割组件(1)挤出端的穿插组件(2);a penetration component (2) arranged at the extrusion end of the extrusion cutting component (1);
    设于所述挤出切割组件(1)两侧的压型组件(3);以及a profiling component (3) arranged on both sides of the extrusion cutting component (1); and
    驱动所述穿插组件(2)往复朝向所述压型组件(3)移动的驱动组件(4);a drive assembly (4) that drives the penetration assembly (2) to reciprocate and move toward the profile assembly (3);
    挤出切割组件(1)将挤出的木塑穿孔插至穿插组件(2),并等距截断,驱动组件(4)将经穿插组件(2)对穿孔支撑的截断板材送至压型组件(3),压型组件(3)在对截断板材弯曲时会与穿插组件(2)对板材进行内外的同步冷却。Extrusion and cutting component (1) inserts the extruded wood-plastic perforation into the penetration component (2) and cuts it equidistantly, and the driving component (4) sends the cut plate supported by the penetration component (2) to the pressing component (3), the profiling component (3) and the penetration component (2) will simultaneously cool the inside and outside of the plate when bending the cut-off plate.
  2. 根据权利要求1所述的一种木塑家具板材加工设备,其特征在于,所述压型组件(3)在到达板材前,压型组件(3)和穿插组件(2)分别对板材外部和穿孔内的喷水冷却,并在压至板材后分别对板材外部和穿孔内的抽气冷却。The wood-plastic furniture panel processing equipment according to claim 1, characterized in that, before the profiling component (3) reaches the panel, the profiling component (3) and the penetration component (2) are respectively on the outside of the panel and The water spray in the perforation is cooled, and after being pressed to the plate, the outside of the plate and the air in the perforation are respectively cooled.
  3. 根据权利要求2所述的一种木塑家具板材加工设备,其特征在于,所述穿插组件(2)包括:The wood-plastic furniture board processing equipment according to claim 2, characterized in that, the interspersed component (2) comprises:
    相互滑动转动连接的支撑座(21);Support seats (21) that are slidably and rotatably connected to each other;
    布置在所述支撑座(21)四周的冷处理组件(22);以及a cold treatment component (22) arranged around the support seat (21); and
    依次穿过各组所述支撑座(21)的牵拉组件(23);sequentially passing through the pulling components (23) of each group of support seats (21);
    牵拉组件(23)松开各组支撑座(21),使支撑座(21)跟随板材弯曲而适应性转动,取出板材后,牵拉组件(23)拉紧各组支撑座(21)继续保持直线线性状态。The pulling assembly (23) loosens each group of supporting seats (21), so that the supporting seats (21) rotate adaptively following the bending of the sheet. After taking out the sheet, the pulling assembly (23) tightens each group of supporting seats (21) to continue Stay straight and linear.
  4. 根据权利要求3所述的一种木塑家具板材加工设备,其特征在于,所述牵拉组件(23)包括:The wood-plastic furniture board processing equipment according to claim 3, characterized in that, the pulling assembly (23) comprises:
    布置在末端一组所述支撑座(21)一侧的垫座(231);A pedestal (231) arranged on one side of the support seat (21) at the end;
    穿过各组所述支撑座(21)且与所述垫座(231)相连接的牵拉件(232),所述牵拉件(232)为软质材料组成的构件;以及a pulling member (232) passing through each group of support seats (21) and connected to the cushion seat (231), the pulling member (232) being a member composed of soft material; and
    牵拉所述牵拉件(232)另一端来回往复移动的动力组件(233)。Pulling the power assembly (233) that moves back and forth at the other end of the pulling member (232).
  5. 根据权利要求3所述的一种木塑家具板材加工设备,其特征在于,所述冷处理组件(22)包括:The wood-plastic furniture board processing equipment according to claim 3, characterized in that, the cold treatment component (22) comprises:
    布置在所述支撑座(21)上的处理口(221);a processing port (221) arranged on the support base (21);
    与所述处理口(221)相连接的处理管道(222);以及a processing pipeline (222) connected to the processing port (221); and
    安装在所述处理管道(222)另一端且用于将抽气动作和输水动作进行往复切换的切换组件(223)。A switch assembly (223) installed at the other end of the processing pipeline (222) and used for reciprocatingly switching the air pumping action and the water delivery action.
  6. 根据权利要求1所述的一种木塑家具板材加工设备,其特征在于,所述驱动组件(4)包括:The wood-plastic furniture board processing equipment according to claim 1, characterized in that, the drive assembly (4) comprises:
    机座(41);machine base (41);
    布置在机座(41)上的移动轨道(42);The moving track (42) arranged on the base (41);
    与所述穿插组件(2)相连接且穿插在所述移动轨道(42)内的导引座(43);A guide seat (43) connected with the insertion component (2) and inserted in the moving track (42);
    滑动安装在所述机座(41)上且与所述导引座(43)滑动连接的滑动座(44);以及a sliding seat (44) slidably installed on the base (41) and slidably connected with the guiding seat (43); and
    动力端与一组所述导引座(43)相连接的推送组件(45);A push assembly (45) in which the power end is connected to a set of guide seats (43);
    推送组件(45)推送其中一组的导引座(43)沿移动轨道(42)向挤出切割组件(1)移动,另一组导引座(43)朝向压型组件(3)移动。The pushing assembly (45) pushes one set of guide seats (43) to move toward the extrusion cutting assembly (1) along the moving track (42), and the other set of guide seats (43) moves toward the profiling assembly (3).
  7. 根据权利要求6所述的一种木塑家具板材加工设备,其特征在于,所述移动轨道(42)为V型结构,且所述导引座(43)分别对称布置在V型结构的两侧。The wood-plastic furniture board processing equipment according to claim 6, characterized in that, the moving track (42) is a V-shaped structure, and the guide seats (43) are symmetrically arranged on both sides of the V-shaped structure. side.
  8. 根据权利要求1所述的一种木塑家具板材加工设备,其特征在于,所述压型组件(3)包括:The wood-plastic furniture board processing equipment according to claim 1, characterized in that, the molding assembly (3) comprises:
    沿板材挤出长度方向依次布置的压座(31);Press seats (31) arranged sequentially along the extruded length direction of the sheet;
    布置在所述压座(31)一侧的进道(32);以及an inlet channel (32) arranged on one side of the press seat (31); and
    驱动各组所述压座(31)朝向板材表面移动的推压组件(33);a pushing assembly (33) that drives each group of press seats (31) to move toward the surface of the plate;
    压座(31)朝向板材移动时,冷水从进道(32)到达压座(31)对板材进行喷水,压座(31)到达板材表面时,进道(32)经压座(31)对板材进行抽气。When the press seat (31) moves towards the plate, cold water reaches the press seat (31) from the inlet channel (32) to spray water on the plate, and when the press seat (31) reaches the surface of the plate, the inlet channel (32) passes through the press seat (31) Evacuate the board.
  9. 根据权利要求8所述的一种木塑家具板材加工设备,其特征在于,所述压座(31)为中空结构,且所述压座(31)的底部均布有冷却通道(311)。The wood-plastic furniture board processing equipment according to claim 8, characterized in that, the press seat (31) is a hollow structure, and cooling passages (311) are evenly distributed on the bottom of the press seat (31).
  10. 根据权利要求1所述的一种木塑家具板材加工设备,其特征在于,所述挤出切割组件(1)包括:The wood-plastic furniture board processing equipment according to claim 1, characterized in that, the extrusion cutting assembly (1) comprises:
    木塑挤出组件(11);以及wood plastic extrusion components (11); and
    布置在所述木塑挤出组件(11)端部的动力分割组件(12);a power split component (12) arranged at the end of the wood-plastic extrusion component (11);
    动力分割组件(12)沿木塑挤出组件(11)对木塑挤出宽度方向进行切割动作。The power split component (12) cuts the wood-plastic extrusion width direction along the wood-plastic extrusion component (11).
PCT/CN2022/078249 2022-02-08 2022-02-28 Wood-plastic furniture board processing device WO2023151139A1 (en)

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CN202210118044.9A CN114347416B (en) 2022-02-08 2022-02-08 Wood-plastic furniture board processing equipment
CN202210118044.9 2022-02-08

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