CN115532966A - Continuous stamping device for metal processing and stamping method thereof - Google Patents
Continuous stamping device for metal processing and stamping method thereof Download PDFInfo
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- CN115532966A CN115532966A CN202211227504.8A CN202211227504A CN115532966A CN 115532966 A CN115532966 A CN 115532966A CN 202211227504 A CN202211227504 A CN 202211227504A CN 115532966 A CN115532966 A CN 115532966A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D45/00—Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
- B21D45/003—Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass in punching machines or punching tools
- B21D45/006—Stripping-off devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D1/00—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
- B21D1/02—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling by rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
- B21D28/04—Centering the work; Positioning the tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/24—Perforating, i.e. punching holes
- B21D28/26—Perforating, i.e. punching holes in sheets or flat parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/001—Shaping combined with punching, e.g. stamping and perforating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D45/00—Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
- B21D45/06—Stripping-off devices
- B21D45/08—Stripping-off devices interrelated with motion of tool
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Abstract
Description
技术领域technical field
本发明属于冲压设备技术领域,具体为一种金属加工连续冲压装置及其冲压方法。The invention belongs to the technical field of stamping equipment, in particular to a continuous stamping device for metal processing and a stamping method thereof.
背景技术Background technique
冲压是靠压力机和模具对板材、带材、管材和型材等施加外力,使之产生塑性变形或分离,从而获得所需形状和尺寸的工件(冲压件)的成形加工方法。冲压和锻造同属塑性加工(或称压力加工),合称锻压。冲压加工是借助于常规或专用冲压设备的动力,使板料在模具里直接受到变形力并进行变形,从而获得一定形状、尺寸和性能的产品零件的生产技术。其中针对薄型钢带,通常需要进行连续冲孔,完成多孔开设。Stamping is a forming processing method that applies external force to plates, strips, pipes and profiles by presses and molds to cause plastic deformation or separation to obtain workpieces (stamping parts) of required shape and size. Stamping and forging belong to plastic processing (or pressure processing) and are collectively called forging. Stamping processing is a production technology that uses the power of conventional or special stamping equipment to directly subject the sheet to deformation force and deform in the mold, so as to obtain product parts of a certain shape, size and performance. Among them, for thin steel strips, continuous punching is usually required to complete the opening of holes.
现有技术中的金属加工连续冲压装置,在使用过程中,通常将薄型钢带置于工作台面上,并通过侧边多处夹紧固定,实现定位,用于稳定进行冲压打孔,然而由于薄型钢带在铺设好具有自身弯曲和弧度,在实际夹紧固定时,中间容易鼓起,实际铺设后的平整性较差,手动整平后时需要同时辅助进行固定,实际操作较为麻烦,耽误实际冲孔时间,降低批量金属件的加工效率,且实际整平效果一般,当整平水平较差时,使得连续冲孔后的孔位定位不准,加工效果不佳。The continuous stamping device for metal processing in the prior art usually puts a thin steel strip on the worktable during use, and clamps and fixes it at multiple places on the side to realize positioning and stably stamp and punch holes. However, due to The thin steel strip has its own curvature and radian when it is laid. When it is actually clamped and tightened, the middle is easy to bulge. The flatness after the actual laying is poor. After manual leveling, it needs to be fixed at the same time. The actual operation is more troublesome and delays The actual punching time reduces the processing efficiency of batch metal parts, and the actual leveling effect is average. When the leveling level is poor, the positioning of the holes after continuous punching is inaccurate, and the processing effect is not good.
此外,现有技术中的金属加工连续冲压装置,在进行不同孔径的冲孔时,通常采用可拆式的冲孔模具头,为了冲孔质量稳定,普遍采用底部存在内腔的管状冲孔模具头,然而在实际冲孔后部分冲孔分割后的金属废料堵塞在冲孔模具头中,实际在连续冲压打孔过程中存在干扰影响,造成冲孔失败的情况,且需要针对冲孔后的废料进行及时清理,从冲孔模具头中取出废料,增加曹组工序,操作麻烦。In addition, the metal processing continuous stamping device in the prior art usually uses a detachable punching die head when punching holes with different apertures. In order to stabilize the punching quality, a tubular punching die with a cavity at the bottom is generally used However, after the actual punching, part of the metal scrap after punching and segmentation is blocked in the punching die head. In fact, there is interference in the continuous punching and punching process, resulting in punching failure. Clean up the waste in time, take out the waste from the punching die head, increase the cascading process, and the operation is troublesome.
发明内容Contents of the invention
本发明的目的在于提供一种金属加工连续冲压装置及其冲压方法,以解决上述背景技术中提出的问题。The object of the present invention is to provide a continuous stamping device for metal processing and a stamping method thereof, so as to solve the problems raised in the above-mentioned background technology.
为了实现上述目的,本发明提供如下技术方案:一种金属加工连续冲压装置,包括工作台,所述工作台的顶面固定安装有顶部架,所述顶部架的顶面固定安装有控制箱,所述顶部架内表面的顶面固定安装有轨道机构,所述轨道机构的底面固定安装有升降杆,所述升降杆的底面活动安装有模具头,所述工作台顶面活动安装有活动架,所述活动架的外侧面和内侧面分别固定连接有侧边套和滑块,所述活动架的顶面活动套接有曲杆,所述活动架的内部设有压辊机构,所述压辊机构的顶面与曲杆固定连接,所述压辊机构与活动架之间固定连接有一号弹簧,所述曲杆的下端与侧边套活动套接,所述曲杆的下端固定连接有位于侧边套中的活动塞,所述工作台的侧面固定连接有侧边架,所述侧边架的侧面固定安装有伸缩杆,所述伸缩杆与滑块固定连接,所述工作台的内表面设有连通机构,所述连通机构与侧边套之间固定连通有气管,所述工作台内表面的底面固定安装有气泵,所述气泵与连通机构之间固定连通有连通管。In order to achieve the above object, the present invention provides the following technical solutions: a metal processing continuous stamping device, including a workbench, a top frame is fixedly installed on the top surface of the workbench, a control box is fixedly installed on the top surface of the top frame, The top surface of the inner surface of the top frame is fixedly equipped with a track mechanism, the bottom surface of the track mechanism is fixedly equipped with a lifting rod, the bottom surface of the lifting rod is movably mounted with a mold head, and the top surface of the workbench is movably mounted with a movable frame , the outer surface and the inner surface of the movable frame are respectively fixedly connected with side sleeves and sliders, the top surface of the movable frame is movably connected with a curved rod, and the inside of the movable frame is provided with a pressure roller mechanism. The top surface of the pressure roller mechanism is fixedly connected with the curved rod, and a No. 1 spring is fixedly connected between the pressure roller mechanism and the movable frame, and the lower end of the curved rod is movably socketed with the side sleeve, and the lower end of the curved rod is fixedly connected There is a movable plug located in the side cover, the side of the workbench is fixedly connected with a side frame, the side of the side frame is fixedly installed with a telescopic rod, and the telescopic rod is fixedly connected with the slider, and the workbench The inner surface of the workbench is provided with a communication mechanism, and a gas pipe is fixedly connected between the communication mechanism and the side cover, and an air pump is fixedly installed on the bottom surface of the inner surface of the workbench, and a communication pipe is fixedly connected between the air pump and the communication mechanism.
第一实施例:如图1、图2、图3、图4、图5和图6所示,进行待冲压的钢带放置时,保持两组压辊机构对称分布在工作台顶部的中部,并启动气泵,使得气泵将气体经由连通管输送到连通机构中,进入到连通机构中的气体通过二号孔通入到气管中,且每组气管将通入的气体引导至每组侧边套中,随着给入空气不断通入到侧边套的内部,使得气体推动侧边套内部的活动塞上移,从而使得活动塞带动曲杆上移,进而通过曲杆带动固定连接的压辊机构上移,使得压辊机构从工作台的顶面离开,将钢带从侧面滑入至两组压辊机构下方,并关闭气泵,使得两组压辊机构受一号弹簧的弹力复位作用下移并压紧在钢带顶面的中部,随后启动伸缩杆,使得两侧的伸缩杆带动位于中部的两组活动架向两侧反向移动,从而使得两组压辊机构沿着钢带顶面向左右两侧反向移动,并从中部向两侧挤压推动钢带,使得钢带逐渐整平,同时当两组压辊机构移动到钢带边缘处时停止,完成压紧定位。First embodiment: as shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5 and Fig. 6, when the steel strip to be stamped is placed, the two groups of pressure roller mechanisms are kept symmetrically distributed in the middle of the top of the workbench, And start the air pump, so that the air pump will deliver the gas to the communication mechanism through the communication tube, the gas entering the communication mechanism will pass into the trachea through the second hole, and each group of trachea will guide the gas to each group of side sleeves In the process, as the air is fed continuously into the inside of the side sleeve, the gas pushes the movable plug inside the side sleeve to move upward, so that the movable plug drives the curved rod to move upward, and then drives the fixedly connected pressure roller through the curved rod The mechanism moves up, so that the pressure roller mechanism leaves the top surface of the workbench, slides the steel belt from the side to the bottom of the two sets of pressure roller mechanisms, and turns off the air pump, so that the two sets of pressure roller mechanisms are reset by the elastic force of the No. 1 spring Move and press on the middle of the top surface of the steel belt, and then start the telescopic rods, so that the telescopic rods on both sides drive the two sets of movable frames in the middle to move in the opposite direction to both sides, so that the two sets of pressure roller mechanisms move along the top of the steel belt. Facing the left and right sides, it moves in reverse, and pushes the steel belt from the middle to both sides, so that the steel belt is gradually flattened. At the same time, when the two sets of pressure roller mechanisms move to the edge of the steel belt, they stop to complete the pressing and positioning.
首先,通过在工作台的顶面设置两组压辊机构,并通过一号弹簧与活动架连接,在进行钢带定位布置时,通过启动气泵,利用气泵提供的空气输入至活动架侧面的侧边套中,从而推动曲杆上移实现压辊机构的上移打开,在完成钢带的布置后,随着气泵停止通气,利用一号弹簧的弹力复位效果,实现压辊机构向下压紧钢带,并配合侧面的伸缩杆拉动两组压辊机构,使得两组压辊机构从钢带顶部的中部向两侧推动,从而将具有弧度的钢带整平,实际整平操作简单便捷,避免人力进行推压整平,使用效果好。Firstly, by setting up two sets of pressure roller mechanisms on the top surface of the workbench and connecting them with the movable frame through the No. In the side sleeve, the curved rod is pushed upward to realize the upward movement and opening of the pressure roller mechanism. After the arrangement of the steel belt is completed, as the air pump stops ventilation, the elastic reset effect of the No. 1 spring is used to realize the downward compression of the pressure roller mechanism. Steel belt, and cooperate with the telescopic rod on the side to pull the two sets of pressure roller mechanisms, so that the two sets of pressure roller mechanisms push from the middle of the top of the steel belt to both sides, so as to level the curved steel belt. The actual leveling operation is simple and convenient. Avoid manual pushing and leveling, and the use effect is good.
此外,通过利用工作台上方两组压辊机构,在布置好钢带后,通过一号弹簧的弹力作用使得两组压辊机构向下压紧钢带,并在移动整平后固定在钢带边缘,通过两侧推动拉伸的方式,在边缘处实现钢带的两侧压紧固定,实际定位操作便捷,避免人力夹紧定位操作,提高定位效率,大大加速批量加工冲压的加工效率。In addition, by using the two sets of pressure roller mechanisms above the workbench, after the steel belt is arranged, the two sets of pressure roller mechanisms press the steel belt downwards through the elastic force of the No. 1 spring, and are fixed on the steel belt after moving and leveling. The edge, through the way of pushing and stretching on both sides, realizes the pressing and fixing of both sides of the steel belt at the edge, the actual positioning operation is convenient, avoids the manual clamping and positioning operation, improves the positioning efficiency, and greatly accelerates the processing efficiency of batch processing stamping.
优选的,所述工作台的正面和背面均开合有滑槽,所述滑槽的内表面与滑块活动套接,通过利用滑槽和滑块活动套接,使得活动架可以沿着工作台的顶面左右稳定移动,配合侧面的伸缩杆完成压辊机构的横向拉动,完成对钢带的整平。Preferably, the front and back of the workbench are equipped with chute, the inner surface of the chute is movably socketed with the slider, and the movable frame can be moved along the working The top surface of the table moves steadily left and right, and cooperates with the telescopic rod on the side to complete the lateral pull of the pressure roller mechanism and complete the leveling of the steel belt.
优选的,所述侧边套的内部开设有一号腔,所述一号腔的内表面与活动塞活动套接,所述活动塞的直径大于曲杆的直径,通过控制活动塞和曲杆的直径,使得活动塞活动套接在一号腔中时具有良好的密封,且活动塞可为橡胶材质,进一步提高密封的同时保证活动塞上下可移动。Preferably, there is a No. 1 cavity inside the side cover, and the inner surface of the No. 1 cavity is movably socketed with the movable plug. The diameter of the movable plug is larger than that of the curved rod. By controlling the movable plug and the curved rod diameter, so that the movable plug has a good seal when it is movably socketed in the No. 1 cavity, and the movable plug can be made of rubber, which further improves the sealing and ensures that the movable plug can move up and down.
优选的,所述侧边套的底面开设有一号孔,所述一号孔的上下两端分别与一号腔和气管相连通,通过利用一号孔将气管中的气体通入到侧边套中,并利用给入的空气推动活动塞上移。Preferably, a No. 1 hole is provided on the bottom surface of the side cover, and the upper and lower ends of the No. 1 hole are respectively connected with the No. 1 cavity and the trachea, and the gas in the trachea is passed into the side cover by using the No. 1 hole. In, and use the air to push the movable plug to move up.
优选的,所述压辊机构包括安装架、固定轴和压辊,所述安装架固定连接在曲杆的端面上,所述固定轴固定连接在安装架的内表面上,所述压辊活动套接在固定轴的外表面上,通过利用压辊与固定轴活动套接,保证压紧状态下仍具有横向移动的效果,且方便滚动整平钢带表面。Preferably, the pressure roller mechanism includes a mounting frame, a fixed shaft and a pressure roller, the mounting frame is fixedly connected to the end surface of the curved rod, the fixed shaft is fixedly connected to the inner surface of the mounting frame, and the pressure roller is movable Socketed on the outer surface of the fixed shaft, by using the pressure roller to movably socket with the fixed shaft, it is guaranteed to have the effect of lateral movement in the compacted state, and it is convenient to roll and level the surface of the steel belt.
优选的,所述连通机构包括连通板、固定板、二号腔、二号孔和通孔,所述固定板固定连接在工作台内表面的侧面上,所述连通板固定连接在固定板的端面上,所述二号腔开设在连通板的内部,所述二号孔和通孔分别开设在连通板的正面上和底面上,所述二号孔和通孔均与二号腔相连通,所述二号孔的外端与气管相连通,所述通孔与连通管相连通,通过利用二号腔和二号孔,使得通过通孔进入到二号腔中的给入空气沿着二号孔均匀通入到每组气管中,实现给入空气的分配。Preferably, the communication mechanism includes a communication plate, a fixing plate, a No. 2 cavity, a No. 2 hole and a through hole, the fixing plate is fixedly connected to the side surface of the inner surface of the workbench, and the communication plate is fixedly connected to the side of the fixing plate. On the end face, the No. 2 cavity is set inside the connecting plate, the No. 2 hole and the through hole are respectively set on the front and bottom of the connecting plate, and the No. 2 hole and the through hole are connected with the No. 2 cavity , the outer end of the No. 2 hole communicates with the trachea, and the through hole communicates with the communicating pipe. By using the No. 2 cavity and the No. 2 hole, the air fed into the No. 2 cavity through the through hole is along The No. 2 hole evenly leads into each group of trachea to realize the distribution of the incoming air.
优选的,所述升降杆的底面开设有螺纹槽,所述模具头的顶面固定连接有螺纹管,所述螺纹管的外表面与螺纹槽螺纹套接,通过利用模具头顶面上的螺纹管与螺纹槽螺纹套接,方便根据实际冲压打孔尺寸进行模具头的拆卸更换。Preferably, the bottom surface of the lifting rod is provided with a threaded groove, the top surface of the mold head is fixedly connected with a threaded pipe, the outer surface of the threaded pipe is threaded with the threaded groove, and the threaded pipe on the top surface of the mold head is used to It is threadedly connected with the thread groove, which is convenient for the disassembly and replacement of the die head according to the actual punching hole size.
优选的,所述模具头的内部开设有安装槽,所述安装槽的顶面固定连接有二号弹簧,所述二号弹簧的下端固定固定连接有挡板,所述挡板的内表面固定套接有推杆,所述推杆与模具头的顶面活动套接,通过使得二号弹簧部分套接在安装槽中,使得二号弹簧具有良好的压缩限位,避免出现倾斜,且推杆的下端为弧面,减小与钢带接触时对钢带的影响。Preferably, the inside of the mold head is provided with a mounting groove, the top surface of the mounting groove is fixedly connected with a No. 2 spring, and the lower end of the No. 2 spring is fixedly connected with a baffle, and the inner surface of the baffle is fixed A push rod is socketed, and the push rod is movably socketed with the top surface of the mold head. By making the No. 2 spring partly socketed in the installation groove, the No. 2 spring has a good compression limit, avoiding inclination, and pushing The lower end of the rod is an arc surface, which reduces the impact on the steel strip when it contacts with the steel strip.
第二实施例:如图1、图7和图8所示,当进行冲压打孔操作时,随着升降杆带动模具头向下快速移动,模具头接触并碰撞钢带,完成冲压打孔,随着冲压完成,冲压后的圆板废料进入到模具头的内部并挤压推杆,使得推杆外表面上的挡板挤压二号弹簧,且当模具头才能从钢带内部移出时,二号弹簧弹性复位,并带动推杆向下移动,随着推杆下移将内部的圆板废料挤出,完成自动排料,使得升降杆在轨道机构上移动至下一个打孔位置,并快速进行连续冲压打孔。The second embodiment: as shown in Fig. 1, Fig. 7 and Fig. 8, when the stamping and punching operation is carried out, the die head moves rapidly downward as the lifting rod drives the die head, and the die head contacts and collides with the steel strip to complete the punching and punching. As the stamping is completed, the stamped circular plate waste enters the inside of the die head and squeezes the push rod, so that the baffle on the outer surface of the push rod squeezes the No. 2 spring, and when the die head can be moved out of the steel belt, The No. 2 spring elastically resets and drives the push rod to move downward. As the push rod moves down, the internal circular plate waste is extruded to complete automatic discharge, so that the lifting rod moves to the next punching position on the track mechanism, and Fast continuous punching and punching.
首先,通过在模具头的内部增设二号弹簧,并使得二号弹簧的下端与挡板固定连接,利用挡板与推杆固定套接,在进行冲压时推杆底面接触并带动挡板挤压二号弹簧的同时存储能量,且冲压分割出的圆板废料进入到模具头的内部,在当模具头上移后,有效利用二号弹簧的弹力复位,将存储的能量释放,带动推杆快速下移将模具头中的圆板废料挤出,避免堵塞在模具头中的废料影响连续冲压过程,提高清理便捷性,保证连续冲压质量,使用效果好。First of all, by adding a No. 2 spring inside the die head, and making the lower end of the No. 2 spring fixedly connected with the baffle, the baffle is fixedly socketed with the push rod, and the bottom surface of the push rod is in contact with the push rod to drive the baffle to squeeze during stamping. The No. 2 spring stores energy at the same time, and the circular plate waste that is stamped and divided enters the interior of the die head. When the die head moves up, the elastic force of the No. 2 spring is effectively used to reset, releasing the stored energy, and driving the push rod to move quickly. Move down to extrude the circular plate waste in the die head, avoid the waste blocked in the die head from affecting the continuous stamping process, improve the convenience of cleaning, ensure the quality of continuous stamping, and the use effect is good.
一种金属加工连续冲压装置的冲压方法,包括以下冲压步骤:A stamping method of a continuous stamping device for metal processing, comprising the following stamping steps:
第一步:放置待冲压的钢带时,保持两组压辊机构对称分布在工作台顶部的中部,启动气泵,使得气泵将气体经由通入到连通机构中,并通过连通机构将给入空气通入到每组侧边套中,使得气体推动下使得侧边套中的活动塞上移,从而使得曲杆上移,进而带动与曲杆固定连接的压辊机构上移,将钢带从侧面滑入至两组压辊机构之间;Step 1: When placing the steel strip to be stamped, keep the two groups of rollers symmetrically distributed in the middle of the top of the workbench, start the air pump, so that the air pump will pass the gas into the communication mechanism, and the air will be supplied through the communication mechanism. It is passed into each group of side sleeves, so that the movable plug in the side sleeves moves up when the gas is pushed down, so that the curved rod moves up, and then drives the pressure roller mechanism fixedly connected with the curved rod to move up, and the steel belt is moved from the The side slides into the two sets of pressure roller mechanisms;
第二步:放置好钢带后关闭气泵,使得两组压辊机构受一号弹簧弹力复位作用下移,并压紧钢带中部,随后启动伸缩杆,使得两侧的伸缩杆带动位于中部的两组活动架向两侧反向移动,从而使得压辊机构沿着钢带顶面向左右两侧移动,并从中部向两侧挤压推动钢带,使得钢带逐渐整平,同时当两组压辊机构移动到钢带边缘处时停止,完成压紧定位;Step 2: After placing the steel belt, turn off the air pump, so that the two groups of pressure roller mechanisms will move down under the action of the No. The two groups of movable racks move in reverse to both sides, so that the pressure roller mechanism moves along the top surface of the steel belt to the left and right sides, and presses and pushes the steel belt from the middle to both sides, so that the steel belt is gradually leveled. The pressure roller mechanism stops when it moves to the edge of the steel belt, and completes the pressing and positioning;
第三步:当定位并整平好钢带后,启动轨道机构,使得升降杆和模具头移动至目标冲压打孔位置,并启动升降杆,使得模具头向下快速冲击钢带,随着钢带冲压出圆板废料,同时圆板废料进入到模具头的内部并挤压推杆,使得推杆带动挡板压缩二号弹簧,当模具头上移后,二号弹簧弹性复位并带动推杆复位下移,将卡在模具头内部的圆板废料推出,完成自动清堵,随着升降杆沿着轨道机构移动进行连续冲压。Step 3: After the steel belt is positioned and leveled, start the track mechanism, so that the lifting rod and the die head move to the target stamping and punching position, and start the lifting rod, so that the die head quickly impacts the steel belt downward. The belt punches out the circular plate waste, and at the same time the circular plate waste enters the interior of the die head and squeezes the push rod, so that the push rod drives the baffle to compress the No. 2 spring. When the die head moves up, the No. 2 spring returns elastically and drives the push rod Reset and move down, push out the circular plate waste stuck inside the die head to complete automatic block removal, and carry out continuous stamping as the lifting rod moves along the track mechanism.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
1、本发明通过在工作台的顶面设置两组压辊机构,并通过一号弹簧与活动架连接,在进行钢带定位布置时,通过启动气泵,利用气泵提供的空气输入至活动架侧面的侧边套中,从而推动曲杆上移实现压辊机构的上移打开,在完成钢带的布置后,随着气泵停止通气,利用一号弹簧的弹力复位效果,实现压辊机构向下压紧钢带,并配合侧面的伸缩杆拉动两组压辊机构,使得两组压辊机构从钢带顶部的中部向两侧推动,从而将具有弧度的钢带整平,实际整平操作简单便捷,避免人力进行推压整平,使用效果好。1. In the present invention, two groups of pressure roller mechanisms are arranged on the top surface of the workbench, and the No. 1 spring is connected to the movable frame. When the steel belt is positioned and arranged, the air provided by the air pump is input to the side of the movable frame by starting the air pump. In the side sleeve, the curved rod is pushed up to realize the upward movement and opening of the pressure roller mechanism. After the arrangement of the steel belt is completed, as the air pump stops ventilation, the elastic reset effect of the No. 1 spring is used to realize the downward pressure roller mechanism. Press the steel belt tightly, and pull the two sets of pressure roller mechanisms with the telescopic rod on the side, so that the two sets of pressure roller mechanisms push from the middle of the top of the steel belt to both sides, so as to level the curved steel belt, and the actual leveling operation is simple Convenient, avoid manual pushing and leveling, good use effect.
2、本发明通过通过利用工作台上方两组压辊机构,在布置好钢带后,通过一号弹簧的弹力作用使得两组压辊机构向下压紧钢带,并在移动整平后固定在钢带边缘,通过两侧推动拉伸的方式,在边缘处实现钢带的两侧压紧固定,实际定位操作便捷,避免人力夹紧定位操作,提高定位效率,大大加速批量加工冲压的加工效率。2. The present invention utilizes two groups of pressure roller mechanisms above the workbench. After the steel belt is arranged, the elastic force of the No. 1 spring makes the two groups of pressure roller mechanisms press down on the steel belt, and fixes the steel belt after moving and leveling. At the edge of the steel strip, the two sides of the steel strip are pressed and fixed at the edge by pushing and stretching on both sides. The actual positioning operation is convenient, avoiding manual clamping and positioning operations, improving positioning efficiency, and greatly speeding up batch processing stamping. efficiency.
3、本发明通过在模具头的内部增设二号弹簧,并使得二号弹簧的下端与挡板固定连接,利用挡板与推杆固定套接,在进行冲压时推杆底面接触并带动挡板挤压二号弹簧的同时存储能量,且冲压分割出的圆板废料进入到模具头的内部,在当模具头上移后,有效利用二号弹簧的弹力复位,将存储的能量释放,带动推杆快速下移将模具头中的圆板废料挤出,避免堵塞在模具头中的废料影响连续冲压过程,提高清理便捷性,保证连续冲压质量,使用效果好。3. In the present invention, the No. 2 spring is added inside the die head, and the lower end of the No. 2 spring is fixedly connected with the baffle, and the baffle is fixedly socketed with the push rod. When stamping, the bottom surface of the push rod contacts and drives the baffle Energy is stored while the No. 2 spring is being squeezed, and the circular plate waste that is stamped and divided enters the interior of the die head. After the die head moves up, the elastic force of the No. 2 spring is effectively used to reset, and the stored energy is released to drive the push. The rod moves down quickly to extrude the circular plate waste in the die head, avoiding the waste blocked in the die head from affecting the continuous stamping process, improving the convenience of cleaning, ensuring the quality of continuous stamping, and good use effect.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明的剖视示意图;Fig. 2 is a schematic cross-sectional view of the present invention;
图3为本发明压辊机构和活动架之间的爆炸示意图;Fig. 3 is the explosion schematic diagram between the pressure roller mechanism and the movable frame of the present invention;
图4为本发明活动架和侧边套之间的连接示意图;Fig. 4 is a schematic diagram of the connection between the movable frame and the side cover of the present invention;
图5为本发明侧边套的剖视示意图;Fig. 5 is a schematic cross-sectional view of a side cover of the present invention;
图6为本发明连通机构的剖视示意图;Fig. 6 is a schematic cross-sectional view of the communication mechanism of the present invention;
图7为本发明升降杆和模具头之间的剖视示意图;Fig. 7 is a schematic cross-sectional view between the lifting rod and the die head of the present invention;
图8为图7中A处的结构放大示意图。FIG. 8 is an enlarged schematic view of the structure at point A in FIG. 7 .
图中:1、工作台;2、顶部架;3、控制箱;4、轨道机构;5、升降杆;6、模具头;7、滑槽;8、活动架;9、滑块;10、曲杆;11、压辊机构;111、安装架;112、固定轴;113、压辊;12、一号弹簧;13、活动塞;14、侧边套;15、一号腔;16、一号孔;17、侧边架;18、伸缩杆;19、连通机构;191、连通板;192、固定板;193、二号腔;194、二号孔;195、通孔;20、气管;21、气泵;22、连通管;23、螺纹槽;24、螺纹管;25、安装槽;26、二号弹簧;27、挡板;28、推杆。In the figure: 1. Workbench; 2. Top frame; 3. Control box; 4. Track mechanism; 5. Lifting rod; 6. Die head; 7. Chute; 8. Movable frame; Curved rod; 11, pressure roller mechanism; 111, mounting frame; 112, fixed shaft; 113, pressure roller; 12, No. 1 spring; 13, movable plug; 14, side cover; 15, No. 1 cavity; No. hole; 17, side frame; 18, telescopic rod; 19, connecting mechanism; 191, connecting plate; 192, fixed plate; 193, No. 2 cavity; 194, No. 2 hole; 195, through hole; 21. Air pump; 22. Connecting pipe; 23. Thread groove; 24. Thread pipe; 25. Installation groove; 26. No. 2 spring; 27. Baffle plate; 28. Push rod.
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
如图1至图8所示,本发明实施例提供了一种金属加工连续冲压装置,包括工作台1,工作台1的顶面固定安装有顶部架2,顶部架2的顶面固定安装有控制箱3,顶部架2内表面的顶面固定安装有轨道机构4,轨道机构4的底面固定安装有升降杆5,升降杆5的底面活动安装有模具头6,工作台1顶面活动安装有活动架8,活动架8的外侧面和内侧面分别固定连接有侧边套14和滑块9,活动架8的顶面活动套接有曲杆10,活动架8的内部设有压辊机构11,压辊机构11的顶面与曲杆10固定连接,压辊机构11与活动架8之间固定连接有一号弹簧12,曲杆10的下端与侧边套14活动套接,曲杆10的下端固定连接有位于侧边套14中的活动塞13,工作台1的侧面固定连接有侧边架17,侧边架17的侧面固定安装有伸缩杆18,伸缩杆18与滑块9固定连接,工作台1的内表面设有连通机构19,连通机构19与侧边套14之间固定连通有气管20,工作台1内表面的底面固定安装有气泵21,气泵21与连通机构19之间固定连通有连通管22。As shown in Figures 1 to 8, the embodiment of the present invention provides a metal processing continuous stamping device, including a workbench 1, a top frame 2 is fixedly installed on the top surface of the workbench 1, and a top frame 2 is fixedly installed on the top surface of the top frame 2 The control box 3, the top surface of the inner surface of the top frame 2 is fixedly installed with a track mechanism 4, the bottom surface of the track mechanism 4 is fixedly installed with a lifting rod 5, the bottom surface of the lifting rod 5 is movably installed with a mold head 6, and the top surface of the workbench 1 is movably installed There is a movable frame 8, the outer surface and the inner surface of the movable frame 8 are respectively fixedly connected with a side cover 14 and a slide block 9, the top surface of the movable frame 8 is movably socketed with a curved rod 10, and the inside of the movable frame 8 is provided with a pressure roller Mechanism 11, the top surface of pressure roller mechanism 11 is fixedly connected with curved bar 10, and a No. spring 12 is fixedly connected between pressure roller mechanism 11 and movable frame 8, and the lower end of curved bar 10 is movably socketed with side cover 14, and curved bar The lower end of 10 is fixedly connected with the movable plug 13 that is positioned at the side cover 14, and the side of workbench 1 is fixedly connected with side frame 17, and the side of side frame 17 is fixedly equipped with telescopic rod 18, and telescopic rod 18 and slide block 9 Fixed connection, the inner surface of the workbench 1 is provided with a communication mechanism 19, the air pipe 20 is fixedly connected between the communication mechanism 19 and the side cover 14, the bottom surface of the inner surface of the workbench 1 is fixedly installed with an air pump 21, and the air pump 21 and the communication mechanism 19 A connecting pipe 22 is fixedly connected therebetween.
第一实施例:如图1、图2、图3、图4、图5和图6所示,进行待冲压的钢带放置时,保持两组压辊机构11对称分布在工作台1顶部的中部,并启动气泵21,使得气泵21将气体经由连通管22输送到连通机构19中,进入到连通机构19中的气体通过二号孔194通入到气管20中,且每组气管20将通入的气体引导至每组侧边套14中,随着给入空气不断通入到侧边套14的内部,使得气体推动侧边套14内部的活动塞13上移,从而使得活动塞13带动曲杆10上移,进而通过曲杆10带动固定连接的压辊机构11上移,使得压辊机构11从工作台1的顶面离开,将钢带从侧面滑入至两组压辊机构11下方,并关闭气泵21,使得两组压辊机构11受一号弹簧12的弹力复位作用下移并压紧在钢带顶面的中部,随后启动伸缩杆18,使得两侧的伸缩杆18带动位于中部的两组活动架8向两侧反向移动,从而使得两组压辊机构11沿着钢带顶面向左右两侧反向移动,并从中部向两侧挤压推动钢带,使得钢带逐渐整平,同时当两组压辊机构11移动到钢带边缘处时停止,完成压紧定位。First embodiment: as shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5 and Fig. 6, when the steel strip to be stamped is placed, the two groups of
首先,通过在工作台1的顶面设置两组压辊机构11,并通过一号弹簧12与活动架8连接,在进行钢带定位布置时,通过启动气泵21,利用气泵21提供的空气输入至活动架8侧面的侧边套14中,从而推动曲杆10上移实现压辊机构11的上移打开,在完成钢带的布置后,随着气泵21停止通气,利用一号弹簧12的弹力复位效果,实现压辊机构11向下压紧钢带,并配合侧面的伸缩杆18拉动两组压辊机构11,使得两组压辊机构11从钢带顶部的中部向两侧推动,从而将具有弧度的钢带整平,实际整平操作简单便捷,避免人力进行推压整平,使用效果好。Firstly, by setting two sets of
此外,通过利用工作台1上方两组压辊机构11,在布置好钢带后,通过一号弹簧12的弹力作用使得两组压辊机构11向下压紧钢带,并在移动整平后固定在钢带边缘,通过两侧推动拉伸的方式,在边缘处实现钢带的两侧压紧固定,实际定位操作便捷,避免人力夹紧定位操作,提高定位效率,大大加速批量加工冲压的加工效率。In addition, by using the two sets of
其中,工作台1的正面和背面均开合有滑槽7,滑槽7的内表面与滑块9活动套接,通过利用滑槽7和滑块9活动套接,使得活动架8可以沿着工作台1的顶面左右稳定移动,配合侧面的伸缩杆18完成压辊机构11的横向拉动,完成对钢带的整平。Wherein, the front and the back of the
其中,侧边套14的内部开设有一号腔15,一号腔15的内表面与活动塞13活动套接,活动塞13的直径大于曲杆10的直径,通过控制活动塞13和曲杆10的直径,使得活动塞13活动套接在一号腔15中时具有良好的密封,且活动塞13可为橡胶材质,进一步提高密封的同时保证活动塞13上下可移动。Wherein, the inside of the
其中,侧边套14的底面开设有一号孔16,一号孔16的上下两端分别与一号腔15和气管20相连通,通过利用一号孔16将气管20中的气体通入到侧边套14中,并利用给入的空气推动活动塞13上移。Wherein, the bottom surface of the
其中,压辊机构11包括安装架111、固定轴112和压辊113,安装架111固定连接在曲杆10的端面上,固定轴112固定连接在安装架111的内表面上,压辊113活动套接在固定轴112的外表面上,通过利用压辊113与固定轴112活动套接,保证压紧状态下仍具有横向移动的效果,且方便滚动整平钢带表面。Wherein, the
其中,连通机构19包括连通板191、固定板192、二号腔193、二号孔194和通孔195,固定板192固定连接在工作台1内表面的侧面上,连通板191固定连接在固定板192的端面上,二号腔193开设在连通板191的内部,二号孔194和通孔195分别开设在连通板191的正面上和底面上,二号孔194和通孔195均与二号腔193相连通,二号孔194的外端与气管20相连通,通孔195与连通管22相连通,通过利用二号腔193和二号孔194,使得通过通孔195进入到二号腔193中的给入空气沿着二号孔194均匀通入到每组气管20中,实现给入空气的分配。Wherein, the
其中,升降杆5的底面开设有螺纹槽23,模具头6的顶面固定连接有螺纹管24,螺纹管24的外表面与螺纹槽23螺纹套接,通过利用模具头6顶面上的螺纹管24与螺纹槽23螺纹套接,方便根据实际冲压打孔尺寸进行模具头6的拆卸更换。Wherein, the bottom surface of lifting
其中,模具头6的内部开设有安装槽25,安装槽25的顶面固定连接有二号弹簧26,二号弹簧26的下端固定固定连接有挡板27,挡板27的内表面固定套接有推杆28,推杆28与模具头6的顶面活动套接,通过使得二号弹簧26部分套接在安装槽25中,使得二号弹簧26具有良好的压缩限位,避免出现倾斜,且推杆28的下端为弧面,减小与钢带接触时对钢带的影响。Wherein, the interior of the
第二实施例:如图1、图7和图8所示,当进行冲压打孔操作时,随着升降杆5带动模具头6向下快速移动,模具头6接触并碰撞钢带,完成冲压打孔,随着冲压完成,冲压后的圆板废料进入到模具头6的内部并挤压推杆28,使得推杆28外表面上的挡板27挤压二号弹簧26,且当模具头6才能从钢带内部移出时,二号弹簧26弹性复位,并带动推杆28向下移动,随着推杆28下移将内部的圆板废料挤出,完成自动排料,使得升降杆5在轨道机构4上移动至下一个打孔位置,并快速进行连续冲压打孔。The second embodiment: as shown in Fig. 1, Fig. 7 and Fig. 8, when the stamping and punching operation is carried out, the
首先,通过在模具头6的内部增设二号弹簧26,并使得二号弹簧26的下端与挡板27固定连接,利用挡板27与推杆28固定套接,在进行冲压时推杆28底面接触并带动挡板27挤压二号弹簧26的同时存储能量,且冲压分割出的圆板废料进入到模具头6的内部,在当模具头6上移后,随着有效利用二号弹簧26的弹力复位,将存储的能量释放,带动推杆28快速下移将模具头6中的圆板废料挤出,避免堵塞在模具头6中的废料影响连续冲压过程,提高清理便捷性,保证连续冲压质量,使用效果好。First of all, by adding a No. 2 spring 26 inside the
一种金属加工连续冲压装置的冲压方法,包括以下冲压步骤:A stamping method of a continuous stamping device for metal processing, comprising the following stamping steps:
第一步:放置待冲压的钢带时,保持两组压辊机构11对称分布在工作台1顶部的中部,启动气泵21,使得气泵21将气体经由通入到连通机构19中,并通过连通机构19将给入空气通入到每组侧边套14中,使得气体推动下使得侧边套14中的活动塞13上移,从而使得曲杆10上移,进而带动与曲杆10固定连接的压辊机构11上移,将钢带从侧面滑入至两组压辊机构11之间;Step 1: When placing the steel strip to be stamped, keep the two groups of
第二步:放置好钢带后关闭气泵21,使得两组压辊机构11受一号弹簧12弹力复位作用下移,并压紧钢带中部,随后启动伸缩杆18,使得两侧的伸缩杆18带动位于中部的两组活动架8向两侧反向移动,从而使得压辊机构11沿着钢带顶面向左右两侧移动,并从中部向两侧挤压推动钢带,使得钢带逐渐整平,同时当两组压辊机构11移动到钢带边缘处时停止,完成压紧定位;Step 2: After placing the steel belt, turn off the
第三步:当定位并整平好钢带后,启动轨道机构4,使得升降杆和模具头6移动至目标冲压打孔位置,并启动升降杆,使得模具头6向下快速冲击钢带,随着钢带冲压出圆板废料,同时圆板废料进入到模具头6的内部并挤压推杆28,使得推杆28带动挡板27压缩二号弹簧26,当模具头6上移后,二号弹簧26弹性复位并带动推杆28复位下移,将卡在模具头6内部的圆板废料推出,完成自动清堵,随着升降杆5沿着轨道机构4移动进行连续冲压。Step 3: After positioning and leveling the steel belt, start the
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. There is no such actual relationship or order between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or apparatus.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
Claims (9)
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