WO2023138489A1 - 静电卡盘装置和温度控制方法 - Google Patents
静电卡盘装置和温度控制方法 Download PDFInfo
- Publication number
- WO2023138489A1 WO2023138489A1 PCT/CN2023/072018 CN2023072018W WO2023138489A1 WO 2023138489 A1 WO2023138489 A1 WO 2023138489A1 CN 2023072018 W CN2023072018 W CN 2023072018W WO 2023138489 A1 WO2023138489 A1 WO 2023138489A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- compensation
- heaters
- wafer
- electrostatic chuck
- heater
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10P—GENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
- H10P72/00—Handling or holding of wafers, substrates or devices during manufacture or treatment thereof
- H10P72/70—Handling or holding of wafers, substrates or devices during manufacture or treatment thereof for supporting or gripping
- H10P72/72—Handling or holding of wafers, substrates or devices during manufacture or treatment thereof for supporting or gripping using electrostatic chucks
- H10P72/722—Details of electrostatic chucks
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D23/00—Control of temperature
- G05D23/19—Control of temperature characterised by the use of electric means
- G05D23/20—Control of temperature characterised by the use of electric means with sensing elements having variation of electric or magnetic properties with change of temperature
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10P—GENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
- H10P72/00—Handling or holding of wafers, substrates or devices during manufacture or treatment thereof
- H10P72/04—Apparatus for manufacture or treatment
- H10P72/0431—Apparatus for thermal treatment
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10P—GENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
- H10P72/00—Handling or holding of wafers, substrates or devices during manufacture or treatment thereof
- H10P72/06—Apparatus for monitoring, sorting, marking, testing or measuring
- H10P72/0602—Temperature monitoring
Definitions
- the application belongs to the technical field of semiconductor processing, and in particular relates to an electrostatic chuck device and a temperature control method.
- heaters such as electrostatic chucks are usually used to heat wafers and other processed workpieces, and the overall temperature of the processed workpiece is increased.
- the present application discloses an electrostatic chuck device and a temperature control method, which can solve the problem of poor process uniformity of the workpiece due to possible temperature deviations at different positions on the workpiece.
- an embodiment of the present application provides an electrostatic chuck device for use in semiconductor equipment.
- the electrostatic chuck device includes a device base, a heating layer, and an insulating adsorption layer for carrying a wafer arranged in sequence from bottom to top.
- the insulating adsorption layer is provided with an adsorption electrode, and the adsorption electrode is used to adsorb the wafer;
- the heating layer is provided with at least two main heaters, and the main heater is used to heat the wafer carried by the insulating adsorption layer.
- the insulating adsorption layer is provided with an adsorption electrode, and the adsorption electrode is used to adsorb the wafer;
- a plurality of compensation heaters are also arranged in the insulating adsorption layer, and the plurality of compensation heaters are all connected with the adsorption electrodes.
- the poles are insulated, and the multiple compensation heaters are electrically connected to the controller, and the controller is used to control the opening or closing of each compensation heater, and control the power of each compensation heater.
- the embodiment of the present application discloses a temperature control method, the temperature control method is applied to the above-mentioned electrostatic chuck device, and the electrostatic chuck device is used to carry and heat a wafer, and the temperature control method includes:
- the target compensation heaters are the remaining compensation heaters among the plurality of compensation heaters except for the compensation heaters corresponding to the extremum positions of a plurality of original process results when performing each of the process steps, and the original process results are process results at positions corresponding to the plurality of compensation heaters on the wafer where each process step is performed while the at least two main heaters in the heating layer are kept turned on and each of the compensation heaters is kept turned off.
- the extreme value is the maximum value
- the extreme value is the minimum value
- the embodiment of the present application discloses an electrostatic chuck device, which can be applied in semiconductor equipment.
- the insulating adsorption layer is stacked on the heating layer, and the heating layer is stacked on the device substrate.
- At least two main heaters in the heating layer can heat the wafer carried on the insulating adsorption layer, and the adsorption electrodes in the insulating adsorption layer can absorb the electrodes, thereby ensuring that the wafer can be stably supported on the insulating adsorption layer.
- the electrostatic chuck device is provided with a controller, and multiple compensation heaters are provided in the insulating adsorption layer, and the multiple compensation heaters are electrically connected to the controller, and the controller can control the opening or closing of each compensation heater, and control the power of each compensation heater.
- the temperature of the corresponding position on the wafer can be obtained indirectly through multiple process results, so that if only relying on
- the controller to control at least one corresponding compensation heater in the electrostatic chuck device to turn on, and control the power of the compensation heater in the turned-on state, so that the turned-on compensation heater can heat the corresponding position on the wafer, so that the temperature at this position rises to the same as the highest temperature value on the wafer (i.e.
- the maximum or minimum value of the process result on the wafer ensuring that the wafer The process uniformity is relatively high.
- the power of the compensation heater is relatively small compared with the power of the main heater, the heat of the compensation heater can be transferred to the area corresponding to the wafer and the compensation heater faster and more accurately by positioning the compensation heater on the insulating adsorption layer with a smaller distance from the wafer, thereby providing heat compensation for the corresponding position of the wafer, and the response speed is faster.
- Fig. 1 is a schematic structural diagram of an electrostatic chuck device disclosed in an embodiment of the present application
- Fig. 2 is a schematic structural view of the insulating adsorption part in the electrostatic chuck device disclosed in the embodiment of the present application;
- Fig. 3 is a schematic diagram of the distribution of multiple compensation heating parts in the electrostatic chuck device disclosed in the embodiment of the present application;
- Fig. 4 is a schematic structural view of the adsorption electrode in the electrostatic chuck device disclosed in the embodiment of the present application;
- Fig. 5 is a schematic diagram of the electrical principle of the electrostatic chuck device disclosed in the embodiment of the present application.
- Fig. 6 is a schematic diagram of the electrical principle of a part of the structure of the electrostatic chuck device disclosed in the embodiment of the present application;
- Fig. 7 is a flow chart of the temperature control method disclosed in the embodiment of the present application.
- FIG. 8 is a schematic diagram of the position distribution of multiple measured temperature points on the wafer in the temperature control method disclosed in the embodiment of the present application.
- FIG. 9 is a schematic diagram of the relative positions between multiple measured temperature points on the wafer and a compensation heater in the temperature control method disclosed in the embodiment of the present application;
- FIG. 10 is a schematic diagram of the temperature comparison of multiple measured temperature points on the wafer when the compensation heater is turned on and off in the temperature control method disclosed in the embodiment of the present application.
- the embodiment of the present application discloses an electrostatic chuck device, which can be applied in semiconductor equipment, to use the electrostatic chuck device to carry workpieces such as wafers, and change the temperature of workpieces such as wafers to improve process efficiency and the excellence of process results.
- the electrostatic chuck device includes a device base 400 , a heating layer 300 and an insulating adsorption layer 500 , and the device base 400 , the heating layer 300 and the insulating adsorption layer 500 are sequentially arranged from bottom to top.
- the aforesaid up-down direction is the orientation of the vertical direction of the electrostatic chuck device during normal working process, and more intuitively, it may be the direction A in FIG. 1 .
- the insulating adsorption layer 500 is used to carry the wafer; the heating layer 300 is provided with at least two main heaters, and the main heater can heat the wafer carried by the insulating adsorption layer 500 to increase the temperature of the wafer and improve the process efficiency and effect of the wafer.
- the main heater may include heating devices such as resistance wires, so as to ensure that the main heater has heating capability.
- the number of main heaters can be two, three or more, and the number of main heaters can be determined according to parameters such as the size and shape of each main heater, which is not limited here.
- the shape of multiple main heaters may be fan-shaped, and together form a complete heating area of the heating layer 300 .
- one of the main heaters is a circular structure, and the rest are It is a ring-shaped structural member, and multiple main heaters are sleeved and assembled to form the heating area of the heating layer 300.
- the distribution of the main heaters can control the size of the heating area according to the diameter and other dimensions of the wafer and other workpieces, and the control accuracy is relatively high.
- the heating layer 300 may also include a structure for fixing the main heater, which may specifically be a molding material such as quartz or ceramics. Multiple main heaters may be embedded in molding materials such as quartz or ceramics to form a structurally stable heating layer 300 .
- the insulating adsorption layer 500 is provided with an adsorption electrode, which can adsorb the wafer, so that the wafer can be stably carried and fixed on the electrostatic chuck device.
- the adsorption electrode can be formed by printing, and its specific shape and structure can be determined according to the actual situation. As shown in Figure 4, the adsorption electrode is divided into two regions, DC+ and DC-.
- the insulating layer can also be formed by forming the adsorption electrode in molding materials such as quartz or ceramics.
- the purpose of fixing the adsorption electrode can be achieved, and on the other hand, the insulating adsorption layer 500 can be provided with insulation capabilities, which will not adversely affect the normal operation of the compensation heater 100 set in the adsorption insulation layer mentioned below.
- the electrostatic chuck device disclosed in the embodiment of the present application also includes a controller, and the insulating adsorption layer 500 is also provided with a plurality of compensation heaters 100, and each compensation heater 100 can also heat the insulating adsorption layer 500 when it is working, so that the temperature of the area where each compensation heater 100 is located is compensated, and the temperature of the area where each compensation heater 100 is located is raised.
- the plurality of compensation heaters 100 are all insulated from the adsorption electrodes.
- each compensation heater 100 may include a heating device such as a resistance wire, of course, its specific shape and size and other parameters may be determined according to actual needs, and are not limited here.
- the number of compensation heaters 100 can be determined according to actual parameters such as the size and shape of the compensation heaters 100 and the size and shape of the insulating adsorption layer 500 , which is not limited here. More specifically, the heating power of each compensation heater 100 can be substantially the same, so as to reduce the difficulty of controlling multiple compensation heaters 100 and improve the temperature control accuracy of the electrostatic chuck device.
- the compensation heater 100 can also be formed in molding materials such as quartz or ceramics in the insulating adsorption layer 500, and by making the compensation heater 100 and the adsorption electrode in the insulating adsorption layer 500 The attachment layers 500 are spaced apart from each other in the thickness direction to ensure that each compensation heater 100 can be insulated from the adsorption electrodes.
- a specific embodiment is that along the thickness direction of the insulating adsorption layer 500, the positions of the plurality of compensation heaters 100 in the insulating adsorption layer 500 can be the same, and the plurality of compensation heaters 100 can be evenly distributed, so that each compensation heater 100 can correspond to different regions in the insulating adsorption layer 500, and the regions corresponding to the plurality of compensation heaters 100 can jointly form the entire surface of the insulating adsorption layer 500.
- the compensation heaters 100 can be distributed in an annular structure as a whole, and the compensation heaters 100 in any annular structure are distributed along the circumferential direction.
- the structure and size of the compensation heaters 100 included in each annular structure can be determined according to actual conditions, and are not limited here.
- the size of the compensation heaters 100 can be made relatively small, and the distribution of the compensation heaters 100 can be made as uniform as possible during the process of laying out the compensation heaters 100, which can improve the ability of the compensation heaters 100 to perform temperature compensation on the electrostatic chuck device to be relatively strong and comprehensive.
- the electrostatic chuck device disclosed in the embodiment of the present application includes a controller. Based on this, a plurality of compensation heaters 100 can be electrically connected to the controller, so that the controller can be used to control the opening or closing of each compensation heater 100, and control the power of each compensation heater 100.
- corresponding control rules can be set for the controller in advance, and the controller can control the compensation heater 100 corresponding to the upcoming process step based on the pre-input control rule according to the specific situation of the process step to be performed.
- the heating condition of the electrostatic chuck device can be tested in advance. During the test, only all the main heaters in the heating layer 300 can be turned on, and the plurality of compensation heaters 100 can be controlled to be in the off state, and then the temperature at a plurality of measured positions on the electrostatic chuck device can be measured, and the plurality of measured positions correspond to the positions of the plurality of compensation heaters 100 one by one, thereby obtaining a plurality of basic data.
- the parameters such as the etched rate directly related to the temperature are used to characterize the specific conditions of the temperature at the position on the wafer, that is, the above basic data may specifically be the etched rate.
- parameters such as the etching rate may be directly proportional to the temperature, or may be inversely proportional.
- the etching rate of the wafer as an example that is directly proportional to the temperature.
- the multiple measured positions can be specifically the structural centers of the compensation heaters 100, and of course, the measured positions can also be the edges of the compensation heaters 100, as long as the respective measured positions on the multiple compensation heaters 100 correspond to each other.
- the size of the above-mentioned multiple basic data may be different. Based on this, the compensation heater 100 corresponding to the basic data can be turned on, and the compensation heater 100 can be used to heat the position where the compensation heater 100 is located, so that the temperature of the area where the compensation heater 100 is located can be increased. The difference is zero.
- the controller can control the opening or closing of each compensation heater 100, that is, the compensation heater 100 corresponding to the highest etching rate on the wafer is in the off state, and the compensation heaters 100 corresponding to other positions on the wafer whose etching rate is lower than the aforementioned highest one are in the on state, and these compensation heaters 100 in the on state are used to perform temperature compensation on their respective positions, so that the temperature on the wafer corresponding to a plurality of compensation heaters 100 in the on state is increased, thereby increasing its etch rate. .
- the compensation heater 100 corresponding to a position with a relatively low etching rate on the wafer can increase the etching rate at the aforementioned position when it is turned on
- the compensation heater 100 in the turned-on state may increase the temperature at the position to exceed the temperature at the position with the highest temperature on the wafer, thereby causing the etching rate at this position to become a new position with the highest etching rate, which may cause an increased difference in the etching rate at different positions on the wafer.
- the controller can also control a plurality of compensation heaters 100 to work with different powers, so that in the open state
- the compensation heater 100 can compensate the temperature at each corresponding area to a state close to or even the same as the highest temperature on the wafer, so as to ensure that the etching rate consistency at different positions on the wafer is relatively high.
- the turn-on power of the plurality of compensation heaters 100 can also be obtained through pre-testing. Specifically, according to the specific process to be carried out, the compensation heater 100 corresponding to the region whose etching rate is less than the maximum value on the wafer can be turned on at different powers, and the power value closest to the maximum value in the etching rate can be recorded, so that in the mass production process, as long as the aforementioned process is performed, the controller can be used to control the compensation heater 100 to be turned on at the power value obtained from the aforementioned test, so that the temperature and etching rate of the region corresponding to the compensation heater 100 on the wafer can be compared with the temperature and the etching rate on the wafer.
- the maximum value of the etching rate corresponds to ensure that the wafer has a high process uniformity.
- the embodiment of the present application discloses an electrostatic chuck device, which can be applied in semiconductor equipment.
- the insulating adsorption layer 500 is stacked on the heating layer 300, and the heating layer 300 is stacked on the device base 400.
- At least two main heaters in the heating layer 300 can heat the wafer carried on the insulating adsorption layer 500, and the adsorption electrodes in the insulating adsorption layer 500 can absorb the electrodes, thereby ensuring that the wafer can be stably supported on the electrostatic chuck device.
- the electrostatic chuck device is provided with a controller, and the insulating adsorption layer 500 is also provided with a plurality of compensation heaters 100, and the plurality of compensation heaters 100 are electrically connected to the controller, and the controller can control the opening or closing of each compensation heater 100, and control the power of each compensation heater 100. Then, by detecting process results such as etching rates at different positions on the wafer, the temperature conditions at corresponding positions on the wafer can be obtained indirectly through multiple process results.
- the controller can be used to control at least one corresponding compensation heater 100 in the electrostatic chuck device to turn on, and control the compensation heater 1 that is in the on state. 00 operating power, so that the opened compensation heater 100 can control the corresponding position on the wafer Heating is performed at this position, so that the temperature at this position is raised to be the same as the highest temperature value on the wafer (ie, the maximum or minimum value of the process result on the wafer), so as to ensure that the process uniformity of the wafer is relatively high.
- the power of the compensation heater 100 is relatively smaller than that of the main heater, by positioning the compensation heater 100 at the insulating adsorption layer 500 with a smaller distance from the wafer, the heat of the compensation heater 100 can be transferred to the area corresponding to the wafer and the compensation heater 100 faster and more accurately, thereby providing heat compensation for the corresponding position of the wafer, and the response speed is faster.
- the insulating adsorption layer 500 including the compensation heater 100 and the adsorption electrode can be formed by means of integral molding. Specifically, a ceramic material can be provided between the compensation heater 100 and the adsorption electrode or outside the two through integral sintering, and the compensation heater 100 and the adsorption electrode are fixed in the ceramic material through sintering to form the insulating adsorption layer 500.
- the insulating adsorption layer 500 includes a first insulating sublayer 530 , a second insulating sublayer 520 and a third insulating sublayer 510 , and the three are arranged sequentially from bottom to top.
- the first insulator layer 530, the second insulator layer 520, and the third insulator layer 510 are all insulating structural members, that is, all three are formed of insulating materials such as ceramics, and all three can be plate-shaped or layered structural members, so as to ensure that the devices on the opposite sides of any one of the three have the ability to insulate each other.
- the adsorption electrode is arranged between the third insulating sublayer 510 and the second insulating sublayer 520 to form an adsorption sublayer 540
- a plurality of compensation heaters 100 are arranged between the second insulating sublayer 520 and the first insulating sublayer 530 to form a compensation heating layer 550 .
- the adsorption electrode and the compensation heater 100 are insulated from each other by the second insulator layer 520, which is a molding structure, so that in the formed insulating adsorption layer 500, the insulation effect between the adsorption electrode and the compensation heater 100 is relatively reliable; at the same time, by prefabricating the first insulation layer 530, the second insulation layer 520 and the third insulation layer 510 to provide a fixed basis for the adsorption electrode and the compensation heater 100, it is also possible to stabilize the relative position between the adsorption electrode and the compensation heater 100 Higher, to prevent the adsorption electrode and/or/relative to the respective The original position of the electrostatic chuck is shifted to ensure that the position of the adsorption electrodes, especially the plurality of compensation heaters 100, remains at the preset position, thereby improving the heating uniformity of the entire electrostatic chuck.
- the first insulator layer 530, the second insulator layer 520, and the third insulator layer 510 are thin sheet-shaped structural members formed by mixing ceramic particles and adhesives.
- multiple compensation heaters 100 can be arranged on the first insulator layer 530.
- Each compensation heater 100 can be an electric heating device that is independent of each other.
- the specific positions of the multiple compensation heaters 100 can be obtained according to the heating test of the heating layer 300 in advance, so that the multiple compensation heaters 100 are as close as possible to the heating layer 300. at a lower position.
- a plurality of compensation heaters 100 may also be evenly distributed on the first insulating sublayer 530 , and according to a specific process type, the compensation heaters 100 to be turned on during the process are determined.
- the adsorption electrode and the compensation heater 100 can be reliably fixed in the first insulating sublayer 530 , the second insulating sublayer 520 and the third insulating sublayer 510 to form a structurally stable insulating adsorption layer 500 .
- the compensation heater 100 includes a metal resistance heater formed by screen printing, which can reduce the processing difficulty of multiple compensation heaters.
- the cables of the compensation heater 100 pass through the device base 400 and the heating layer 300, and are led out of the device base 400, so that the device base 400 and the heating layer 300 provide protection for the cables of the compensation heater 100, and the cables of multiple compensation heaters 100 can be bundled, reducing the difficulty of organizing the cables of each compensation heater 100.
- the number of compensation heaters 100 can be greater than or equal to 10 and less than or equal to 100, so as to ensure that the heating layer 300 can provide stable compensation as finely as possible when the difficulty of assembling and connecting multiple compensation heaters 100 is controllable.
- a plurality of compensation heaters 100 can be evenly distributed in the insulating adsorption layer 500.
- a plurality of compensation heaters 100 form a central compensation area and a plurality of annular compensation areas, and a plurality of annular compensation areas
- the compensation areas are distributed in concentric rings, that is, the central compensation area is a circular structure, and the plurality of annular compensation areas are all annular structures, and one of the plurality of annular compensation areas is arranged outside the central compensation area, and the other annular compensation areas are arranged in turn. That is, the plurality of annular compensation areas are all surrounded by the center of the central compensation area. The accuracy with which the wafer is temperature compensated.
- any annular compensation area includes a plurality of compensation heaters 100 to further reduce the size of any compensation heater 100 and improve temperature compensation accuracy.
- the multiple compensation heaters 100 in any circular compensation zone may include two symmetrical and grouped compensation heaters 100, as shown in FIG. Additionally, the central compensation zone includes a compensation heater.
- the above-mentioned controller may include a control unit 210 and multiple execution units 220, and the control unit 210 may specifically be a PLC (Programmable Logic Controller, programmable logic controller) or an FPGA (Field Programmable Gate Array, Field Programmable Logic Gate Array).
- Multiple compensation heaters 100 are provided in one-to-one correspondence with multiple execution units 220 , and each compensation heater 100 is connected to each execution unit 220 in a one-to-one correspondence, so that multiple execution units 220 are used to send execution commands to the multiple compensation heaters 100 respectively.
- the execution unit 220 may specifically include a PWM (Pulse width modulation, pulse width modulation) actuator, which has relatively low cost and good noise resistance performance.
- PWM Pulse width modulation, pulse width modulation
- the PWM actuator can be a relay
- the execution unit 220 can receive the PWM signal sent by the control unit 210 , and control the turn-on power of the corresponding compensation heater 100 by controlling the on-off ratio.
- the control unit 210 controls the corresponding compensation heater 100 to output the target power through a plurality of execution units 220, thereby reducing the number of control units 210 installed, further reducing the overall cost of the electrostatic chuck device on the one hand, and reducing the difficulty of assembling the controller on the other hand.
- the electrostatic chuck device disclosed in the embodiment of the present application may further include a filter 610, and a filter 610 is connected between each compensation heater 100 and the corresponding execution unit 220, so as to use the filter 610 to filter between the electrostatic chuck device in a radio frequency environment and an external circuit, so as to prevent adverse effects on the external circuit.
- the external circuit includes a positive power supply and a negative power supply, both of which are connected to the electrical circuit of the electrostatic chuck device to power each compensation heater 100 .
- the adsorption electrode is also connected to an external circuit, and a power filter box 620 for filtering is provided between the external power supply and the adsorption electrode.
- the embodiment of the present application also discloses a temperature control method.
- the temperature control method can be applied to the electrostatic chuck device disclosed in any of the above-mentioned embodiments to control the working state of the electrostatic chuck device, so that the temperatures at different positions on the wafer carried on the electrostatic chuck device are approached to be consistent, and the process uniformity of the wafer is improved.
- Temperature control methods include:
- the target compensation heaters are the remaining compensation heaters among the plurality of compensation heaters except the compensation heaters corresponding to the positions where the extreme values of the original process results are located when each process step is performed.
- the above original process result is the process result at the positions corresponding to the plurality of compensation heaters on the wafer where each process step is performed while the heating layer is kept and the compensation heaters are kept turned off.
- the above extreme value when the process result is positively correlated with the temperature at the corresponding position on the wafer, the above extreme value is the maximum value, and correspondingly, when the process result is negatively correlated with the temperature at the corresponding position on the wafer, the above extreme value is the minimum value.
- the process result of the wafer is related to the temperature of the wafer, and the process result and temperature may be positively or negatively correlated. But in any case, the temperature at a certain position on the wafer must be related to the process result at that position, so by detecting the process results at multiple positions on the wafer, the temperature at the corresponding position on the wafer can be obtained.
- the above process results can be The etch rate of the wafer, etc.
- the process result may also be the deposition rate, etc., which is not limited here.
- the heating efficiency of the heating layer at different positions on the wafer is the same. However, affected by various factors, there are still locations with different temperatures on the wafer. Furthermore, there must be at least one position with the highest temperature on the wafer, and the aforementioned at least one position may coincide with at least one of a plurality of compensation heaters on the electrostatic chuck device, that is, a compensation heater is provided just below the position with the highest temperature in the wafer carried on the electrostatic chuck device; or, the position with the highest temperature on the wafer is at the corresponding position on the electrostatic chuck device.
- the temperatures (or process results) at multiple positions corresponding to the multiple compensation heaters in this case, the temperature (or process result) at any position on the wafer corresponding to any compensation heater can be obtained more intuitively.
- the compensation heater can only increase the temperature at the corresponding position on the wafer, and then when using the compensation heater to compensate the temperature on the wafer, only the compensation heater at a position with a relatively low temperature can be operated to compensate for the temperature at the position with a relatively low temperature.
- the heating power of the compensation heater can be relatively small. Further, the heating power of the compensation heater can be determined correspondingly according to information such as the difference of the process results of the wafer in the process steps, so as to try to make the compensation temperature of the compensation heater not exceed the temperature at the position corresponding to the aforementioned maximum value too much, thereby ensuring that the uniformity of the process results of the wafer is relatively high.
- the above process can be carried out separately for each process step, and the position of the compensation heater corresponding to the process step that needs to be turned on is obtained, which is recorded as the target compensation heater corresponding to the process step, so as to form a corresponding relationship between the process step and the target compensation heater.
- the temperature control method disclosed in the embodiment of the present application further includes:
- a set of corresponding data can be obtained in advance, and the connection between any process step and the target compensation heater can be obtained based on the above data, so as long as the process step to be performed is determined, which one or which of the multiple compensation heaters the target compensation heater is can be obtained based on the above correspondence.
- all the main heaters in the heating layer and the target compensation heaters corresponding to the upcoming process steps can be turned on, so that under the joint action of the heating layer and the target compensation heaters, the temperature at any position on the wafer can be made as close as possible to improve the uniformity of the process results of the wafer.
- the process result of at least one compensation heater and the corresponding area on the wafer is not the extreme value among multiple original process results during the process of a certain process step, then when the process step is performed subsequently, the at least one of the above-mentioned One of the compensation heaters is turned on, which may cause the temperature of the area of the wafer corresponding to a certain compensation heater to exceed the extreme values in multiple original process results due to at least one of the aforementioned compensation heaters being turned on during the subsequent process step, resulting in that the process uniformity on the wafer cannot be better realized.
- step S2 may include:
- the above-mentioned opening ratio can be 0.1, 0.2, 1.1, etc., which can be selected according to actual conditions such as the corresponding relationship between temperature difference and opening power, and is not limited here.
- the target power is related to the opening ratio, and the target power is also related to the value to be compensated. Specifically, the target power is the product of the opening ratio and the value to be compensated.
- the value to be compensated is the difference between the extremum of the multiple original process results and the original process result corresponding to the target compensation heater, that is, the target power of the target compensation heater is directly related to the process result of the corresponding region on the wafer.
- the combined effect of multiple target compensation heaters can make the temperature of the region on the wafer whose original temperature is lower than the temperature at the maximum temperature be closer to the maximum temperature, and even if the temperature of a certain place exceeds the original maximum temperature through the heating of the target compensation heater, since the target power of the target compensation heater is closely related to the original process result of the area corresponding to the target compensation heater, and the original process result is directly related to the temperature, there will be no occurrence of heat compensation by the target compensation heater.
- the uniformity is higher, so that the uniformity of the process result of the wafer is improved.
- step S2 comprises:
- any set of data includes the process result and turn-on power.
- the number of stages of the influence function is related to the number of groups of the aforementioned data, and at least two tests can be carried out for each target compensation heater, so that the influence function of any target compensation heater is at least a quadratic function, so that the accuracy of the target power obtained based on the influence function is better.
- the process result at the position corresponding to one or more target compensation heaters may exceed (specifically, be greater than or less than) the extreme value of multiple original process results, resulting in out of range in the compensated process result. A new extreme value is found, which may cause the process uniformity of the wafer to be unsatisfactory.
- the established corresponding relationship can be verified first, and when the verification result meets the requirements, the corresponding target compensation heater is controlled to be turned on based on the above corresponding relationship according to the process steps to be performed.
- step S2 includes:
- each main heater in the heating layer is turned on, and the corresponding target compensation heater is turned on based on the above correspondence;
- the corresponding target compensation heaters are controlled to be turned on according to the above corresponding relationships, so as to cooperate with the heating layer to provide heating for the wafer carried on the electrostatic chuck device, so that the temperature at any position on the wafer is the same or basically the same.
- the main heaters in the heating layer are turned on during the process steps, and the corresponding target compensation heaters are turned on based on the corresponding relationship, and the difference between any two of the process results at positions corresponding to the plurality of compensation heaters on the wafer includes a situation greater than or equal to a preset value, it is considered that the above correspondence relationship may have insufficient accuracy.
- the value to be compensated based on the process result at the position where the extreme value corresponds to the compensation heater in the above embodiment can also be used to proportionally control the turn-on power of the compensation heater.
- the power of the compensation heater can be correspondingly controlled.
- the proportional coefficient or each coefficient in the influence function in the above two alternatives can be adjusted to obtain a new proportional coefficient or influence function to improve the accuracy of the above two alternatives.
- the sampling points i.e. temperature measuring points
- the sampling equipment used to provide the sampling function may not correspond to the positions of the multiple compensation heaters in the formed electrostatic chuck device one by one, and in order to ensure that the electrostatic chuck device has a relatively strong temperature compensation capability, it is usually necessary to make the distribution of multiple compensation heaters as uniform as possible.
- the process of obtaining the process results at the position corresponding to any compensation heater on the wafer if a certain sampling point on the sampling device corresponds to this position, the aforementioned sampling point can be used to provide sampling work for this position.
- the process results at multiple positions around the position corresponding to the compensation heater can be collected, and the process results at the position corresponding to the compensation heater can be obtained by interpolation calculation, so as to reduce the difficulty of sampling.
- the process result at the position on the wafer corresponding to the at least one compensation heater is an average value of the process results at multiple other positions on the wafer surrounding the aforementioned position.
- the process result at the position corresponding to the compensation heater on the wafer is the process result to be tested, and the process result to be tested cannot be obtained by direct measurement; the process results at multiple other positions around the aforementioned position are known process results. Known process results can be obtained by direct measurement.
- each compensation heaters are installed in the electrostatic chuck device.
- the center of the wafer is used as the zero point of coordinates X and Y.
- the coordinates of the center positions of the compensation heaters are (X1, Y1), (X2, Y2) ... (X6, Y6).
- the process results of 10 points have been checked in the process steps.
- the coordinates of these 10 points are (A1, B1), (A2, B2) ... (A10, B10).
- the extreme value is the value of the process result corresponding to the position with the highest temperature, not necessarily the real maximum value, because some processes have higher temperature and smaller process result
- the extreme value is at the position corresponding to the first compensation heater
- the process results on the wafer are collected again to confirm whether the above-mentioned control method can satisfy the uniformity of the wafer. If yes, the above-mentioned control method can be used to control the electrostatic chuck device during the mass production process. If not, a new influence function can be obtained by taking the value again.
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)
- Drying Of Semiconductors (AREA)
Abstract
Description
Claims (13)
- 一种静电卡盘装置,用于半导体设备,其特征在于,所述静电卡盘装置包括自下而上依次设置的装置基体、加热层以及用于承载晶圆的绝缘吸附层,所述绝缘吸附层中设置有吸附电极,所述吸附电极用于吸附所述晶圆;所述加热层中设置有至少两个主加热器,所述主加热器用于加热所述绝缘吸附层承载的所述晶圆;所述静电卡盘装置还包括控制器,所述绝缘吸附层中还设置有多个补偿加热器,多个所述补偿加热器均与所述吸附电极绝缘设置,且多个所述补偿加热器均与所述控制器电连接,所述控制器用于控制各所述补偿加热器的开启或关断,以及控制各所述补偿加热器的功率。
- 根据权利要求1所述的静电卡盘装置,其特征在于,所述绝缘吸附层包括自下而上依次设置的第一绝缘子层、第二绝缘子层和第三绝缘子层,所述吸附电极设置于所述第三绝缘子层和所述第二绝缘子层之间,形成吸附子层,多个所述补偿加热器均设置于所述第二绝缘子层和所述第一绝缘子层之间,形成补偿加热层。
- 根据权利要求2所述的静电卡盘装置,其特征在于,所述补偿加热器包括丝网印刷形成的金属电阻加热器,所述补偿加热器的线缆穿过所述装置基体和所述加热层,且引出至所述装置基体之外。
- 根据权利要求1-3中任意一项所述的静电卡盘装置,其特征在于,所述补偿加热器的数量大于等于10且小于等于100。
- 根据权利要求3所述的静电卡盘装置,其特征在于,多个所述补偿加热器组成中心补偿区和多个环形补偿区,多个环形补偿区呈同心环分布,且均以所述中心补偿区的中心为圆心环绕于所述中心补偿区周围;任一环形 补偿区均包括多个所述补偿加热器;所述中心补偿区包括一个所述补偿加热器。
- 根据权利要求1所述的静电卡盘装置,其特征在于,所述控制器包括相互连接的控制部和多个执行部,各所述补偿加热器与各所述执行部一一对应地连接,所述控制部通过所述执行部控制对应的所述补偿加热器输出目标功率。
- 根据权利要求6所述的静电卡盘装置,其特征在于,所述执行部包括脉冲宽度调制执行器。
- 根据权利要求6所述的静电卡盘装置,其特征在于,所述静电卡盘装置还包括滤波器,各所述补偿加热器与对应的所述执行部之间均连接有所述滤波器。
- 一种温度控制方法,其特征在于,所述温度控制方法应用于权利要求1-8任一所述的静电卡盘装置,所述静电卡盘装置用于承载并加热晶圆,所述温度控制方法包括:S1、建立工艺步骤与目标补偿加热器之间的对应关系,其中,所述目标补偿加热器为进行各所述工艺步骤时,多个所述补偿加热器中除多个原始工艺结果的极值所在位置对应的所述补偿加热器之外的其余所述补偿加热器,所述原始工艺结果为在保持所述加热层中的所述至少两个主加热器开启,且保持各所述补偿加热器均关闭的状态下,进行各所述工艺步骤的所述晶圆上与多个所述补偿加热器对应的位置处的工艺结果,在所述工艺结果与所述晶圆上对应位置处的温度呈正相关的情况下,所述极值为最大值,在所述工艺结果与所述晶圆上对应位置处的温度呈负相关的情况下,所述极值为最小值;S2、获取即将进行的工艺步骤,控制所述加热层中的各所述主加热器开启,且根据所述对应关系,控制与即将进行的所述工艺步骤对应的各所述目标补偿加热器开启。
- 根据权利要求9所述的温度控制方法,其特征在于,所述S2包括:获取即将进行的工艺步骤,控制所述加热层中的各所述主加热器开启,且根据所述对应关系和开启比例,控制与即将进行的所述工艺步骤对应的各所述目标补偿加热器以目标功率开启;其中,多个所述原始工艺结果中的所述极值与各所述目标补偿加热器对应的原始工艺结果之间的差值均为待补偿值,所述目标功率为所述开启比例与所述待补偿值的乘积。
- 根据权利要求9所述的温度控制方法,其特征在于,所述S2包括:获取即将进行的工艺步骤,控制所述加热层中的各所述主加热器开启,且根据所述对应关系、待补偿值和影响函数,控制与即将进行的所述工艺步骤对应的各所述目标补偿加热器以目标功率开启;其中,所述待补偿值为多个所述原始工艺结果中的所述极值与各所述目标补偿加热器对应的原始工艺结果之间的差值,所述影响函数为各所述目标补偿加热器分别工作于多个不同的开启功率的情况下,所述开启功率与所述晶圆上与所述目标补偿加热器对应的位置处的工艺结果形成的函数关系。
- 根据权利要求9所述的温度控制方法,其特征在于,所述S2包括:在进行即将进行的工艺步骤之前,开启所述加热层中的各所述主加热器,且基于所述对应关系开启对应的目标补偿加热器;在晶圆上与多个所述补偿加热器对应的位置处的工艺结果中任意两者之间的差值均小于预设值的情况下,获取即将进行的工艺步骤,控制所述加热层中的各所述主加热器开启,且根据所述对应关系,控制与即将进行的所述工艺步骤对应的各所述目标补偿加热器开启。
- 根据权利要求9所述的温度控制方法,其特征在于,所述晶圆上与至少一个所述补偿加热器对应的位置处的工艺结果为所述晶圆上围绕所述位置的多个其他位置处的工艺结果的均值。
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2024542921A JP7761772B2 (ja) | 2022-01-21 | 2023-01-13 | 温度制御方法 |
| KR1020247023543A KR102894907B1 (ko) | 2022-01-21 | 2023-01-13 | 정전 척 장치 및 온도 제어 방법 |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210074039.2 | 2022-01-21 | ||
| CN202210074039.2A CN114496889B (zh) | 2022-01-21 | 2022-01-21 | 静电卡盘装置和温度控制方法 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2023138489A1 true WO2023138489A1 (zh) | 2023-07-27 |
Family
ID=81473191
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/CN2023/072018 Ceased WO2023138489A1 (zh) | 2022-01-21 | 2023-01-13 | 静电卡盘装置和温度控制方法 |
Country Status (5)
| Country | Link |
|---|---|
| JP (1) | JP7761772B2 (zh) |
| KR (1) | KR102894907B1 (zh) |
| CN (1) | CN114496889B (zh) |
| TW (1) | TWI857458B (zh) |
| WO (1) | WO2023138489A1 (zh) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120236968A (zh) * | 2023-12-28 | 2025-07-01 | 中微半导体设备(上海)股份有限公司 | 一种用于晶圆处理装置的加热器及其制造方法和等离子处理装置 |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114496889B (zh) * | 2022-01-21 | 2025-09-16 | 北京北方华创微电子装备有限公司 | 静电卡盘装置和温度控制方法 |
| CN119028874B (zh) * | 2024-08-15 | 2025-10-31 | 宸微设备科技(苏州)有限公司 | 加热器控制装置 |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW201523786A (zh) * | 2013-10-25 | 2015-06-16 | 東京威力科創股份有限公司 | 溫度控制機構、溫度控制方法及基板處理裝置 |
| CN106935468A (zh) * | 2015-12-31 | 2017-07-07 | 中微半导体设备(上海)有限公司 | 一种半导体处理器及用于半导体处理器的多区控温加热器 |
| CN107004626A (zh) * | 2014-11-20 | 2017-08-01 | 住友大阪水泥股份有限公司 | 静电卡盘装置 |
| CN111446198A (zh) * | 2020-03-23 | 2020-07-24 | 北京北方华创微电子装备有限公司 | 静电卡盘及其控制方法 |
| CN111490000A (zh) * | 2020-04-17 | 2020-08-04 | 北京北方华创微电子装备有限公司 | 静电卡盘及半导体加工设备 |
| CN114496889A (zh) * | 2022-01-21 | 2022-05-13 | 北京北方华创微电子装备有限公司 | 静电卡盘装置和温度控制方法 |
Family Cites Families (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20080109981A (ko) * | 2007-06-14 | 2008-12-18 | 주식회사 아이피에스 | 웨이퍼 가열 장치 제어 시스템, 및 방법 |
| JP5026549B2 (ja) * | 2010-04-08 | 2012-09-12 | シャープ株式会社 | 加熱制御システム、それを備えた成膜装置、および温度制御方法 |
| KR101527265B1 (ko) * | 2012-11-29 | 2015-06-08 | 주식회사 포스코아이씨티 | 유도가열 시스템 및 그의 전력분배 방법 |
| US10049948B2 (en) | 2012-11-30 | 2018-08-14 | Lam Research Corporation | Power switching system for ESC with array of thermal control elements |
| US11158526B2 (en) * | 2014-02-07 | 2021-10-26 | Applied Materials, Inc. | Temperature controlled substrate support assembly |
| KR101758087B1 (ko) | 2014-07-23 | 2017-07-14 | 어플라이드 머티어리얼스, 인코포레이티드 | 튜닝가능한 온도 제어되는 기판 지지 어셈블리 |
| KR20180011119A (ko) | 2015-05-22 | 2018-01-31 | 어플라이드 머티어리얼스, 인코포레이티드 | 방위방향으로 튜닝가능한 다중-구역 정전 척 |
| CN108062124B (zh) * | 2016-11-08 | 2020-04-07 | 中微半导体设备(上海)股份有限公司 | 一种温控晶圆安装台及其温控方法 |
| US10509425B2 (en) * | 2017-01-20 | 2019-12-17 | Lam Research Corporation | Virtual metrology method for ESC temperature estimation using thermal control elements |
| JP7158131B2 (ja) * | 2017-05-30 | 2022-10-21 | 東京エレクトロン株式会社 | ステージ及びプラズマ処理装置 |
| KR102435888B1 (ko) * | 2017-07-04 | 2022-08-25 | 삼성전자주식회사 | 정전 척, 기판 처리 장치 및 그를 이용한 반도체 소자의 제조방법 |
| KR20200064280A (ko) * | 2018-11-28 | 2020-06-08 | (주)보부하이테크 | 멀티존을 갖는 정전척 히터의 제어 시스템 |
| US11367645B2 (en) * | 2019-03-13 | 2022-06-21 | Applied Materials, Inc. | Temperature tunable multi-zone electrostatic chuck |
| US11533783B2 (en) * | 2019-07-18 | 2022-12-20 | Applied Materials, Inc. | Multi-zone heater model-based control in semiconductor manufacturing |
| KR102325984B1 (ko) * | 2019-11-04 | 2021-11-12 | 한국표준과학연구원 | 능동형 국부가열봉을 가진 웨이퍼 온도센서 보정기 |
| CN113110644B (zh) * | 2021-04-26 | 2022-09-16 | 北京北方华创微电子装备有限公司 | 静电卡盘的温度控制方法和温度控制系统 |
-
2022
- 2022-01-21 CN CN202210074039.2A patent/CN114496889B/zh active Active
-
2023
- 2023-01-13 KR KR1020247023543A patent/KR102894907B1/ko active Active
- 2023-01-13 TW TW112101619A patent/TWI857458B/zh active
- 2023-01-13 WO PCT/CN2023/072018 patent/WO2023138489A1/zh not_active Ceased
- 2023-01-13 JP JP2024542921A patent/JP7761772B2/ja active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW201523786A (zh) * | 2013-10-25 | 2015-06-16 | 東京威力科創股份有限公司 | 溫度控制機構、溫度控制方法及基板處理裝置 |
| CN107004626A (zh) * | 2014-11-20 | 2017-08-01 | 住友大阪水泥股份有限公司 | 静电卡盘装置 |
| CN106935468A (zh) * | 2015-12-31 | 2017-07-07 | 中微半导体设备(上海)有限公司 | 一种半导体处理器及用于半导体处理器的多区控温加热器 |
| CN111446198A (zh) * | 2020-03-23 | 2020-07-24 | 北京北方华创微电子装备有限公司 | 静电卡盘及其控制方法 |
| CN111490000A (zh) * | 2020-04-17 | 2020-08-04 | 北京北方华创微电子装备有限公司 | 静电卡盘及半导体加工设备 |
| CN114496889A (zh) * | 2022-01-21 | 2022-05-13 | 北京北方华创微电子装备有限公司 | 静电卡盘装置和温度控制方法 |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120236968A (zh) * | 2023-12-28 | 2025-07-01 | 中微半导体设备(上海)股份有限公司 | 一种用于晶圆处理装置的加热器及其制造方法和等离子处理装置 |
Also Published As
| Publication number | Publication date |
|---|---|
| KR102894907B1 (ko) | 2025-12-04 |
| JP7761772B2 (ja) | 2025-10-28 |
| KR20240119323A (ko) | 2024-08-06 |
| TWI857458B (zh) | 2024-10-01 |
| CN114496889A (zh) | 2022-05-13 |
| CN114496889B (zh) | 2025-09-16 |
| JP2025503753A (ja) | 2025-02-04 |
| TW202331928A (zh) | 2023-08-01 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| WO2023138489A1 (zh) | 静电卡盘装置和温度控制方法 | |
| JP7670760B2 (ja) | 温度調整可能なマルチゾーン静電チャック | |
| KR101691044B1 (ko) | 기판의 표면에 걸친 온도 프로파일을 방사상으로 튜닝하는 정전 척 시스템 및 방법 | |
| JP5324251B2 (ja) | 基板保持装置 | |
| JP2019208024A (ja) | 端部均一性制御のための可調整チューニングリングを有するプロセスキット | |
| TWI751340B (zh) | 電漿處理方法 | |
| WO2013130210A1 (en) | Multiplexed heater array using ac drive for semiconductor processing | |
| CN113826189B (zh) | 等离子处理装置以及等离子处理方法 | |
| CN111446198B (zh) | 静电卡盘及其控制方法 | |
| KR20200121864A (ko) | 정전 척 및 그 범프의 제조 방법 | |
| US12557596B2 (en) | Electrostatic chuck | |
| TW202147383A (zh) | 基材處理設備 | |
| JP7606973B2 (ja) | 温度を近似させるための静電チャックヒータ抵抗測定 | |
| JP2023550342A (ja) | 静磁場を使用するプラズマ一様性制御 | |
| JP2025004083A (ja) | プラズマ処理装置 | |
| CN120129099A (zh) | 一种陶瓷加热器及其温度调控方法和制备方法 | |
| JPH09260472A (ja) | 静電チャック | |
| JP7763759B2 (ja) | マルチゾーン静電チャック | |
| KR101640488B1 (ko) | 플라즈마 에칭장치용 일렉트로드의 결합구조 및 결합방법 | |
| CN223321252U (zh) | 静电卡盘、静电吸附装置及半导体设备 | |
| WO2024201683A1 (ja) | プラズマ処理装置 | |
| JPH03188645A (ja) | 静電チャック電極 |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| 121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 23742804 Country of ref document: EP Kind code of ref document: A1 |
|
| ENP | Entry into the national phase |
Ref document number: 20247023543 Country of ref document: KR Kind code of ref document: A |
|
| WWE | Wipo information: entry into national phase |
Ref document number: 2024542921 Country of ref document: JP |
|
| NENP | Non-entry into the national phase |
Ref country code: DE |
|
| 122 | Ep: pct application non-entry in european phase |
Ref document number: 23742804 Country of ref document: EP Kind code of ref document: A1 |