WO2023137999A1 - Main beam unit having uhpc shuttering structure, main beam structure, and construction method therefor - Google Patents

Main beam unit having uhpc shuttering structure, main beam structure, and construction method therefor Download PDF

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Publication number
WO2023137999A1
WO2023137999A1 PCT/CN2022/103536 CN2022103536W WO2023137999A1 WO 2023137999 A1 WO2023137999 A1 WO 2023137999A1 CN 2022103536 W CN2022103536 W CN 2022103536W WO 2023137999 A1 WO2023137999 A1 WO 2023137999A1
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Prior art keywords
uhpc
main beam
main
steel
beam body
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PCT/CN2022/103536
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French (fr)
Chinese (zh)
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邵旭东
应李溶君
赵旭东
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湖南大学
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Publication of WO2023137999A1 publication Critical patent/WO2023137999A1/en

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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D19/00Structural or constructional details of bridges
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D2/00Bridges characterised by the cross-section of their bearing spanning structure
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D21/00Methods or apparatus specially adapted for erecting or assembling bridges

Definitions

  • the invention belongs to the field of bridges, and in particular relates to a main beam unit, a main beam structure and a construction method thereof.
  • prefabricated bridges there are three main types of prefabricated bridges: prefabricated concrete beams, prefabricated steel-concrete composite beams, and prefabricated steel box girders, all of which have problems of varying degrees.
  • prefabricated bridges mainly have pain points such as low strength, heavy weight, inconvenient transportation and installation, and large amount of on-site welding.
  • Ultra-High Performance Concrete is a new type of cement-based composite material formulated based on the theory of maximum compactness.
  • the steel fiber in the matrix significantly improves the tensile properties and toughness of the material.
  • the internal density of the material makes it have excellent mechanical properties and good durability.
  • fully and reasonably applying UHPC materials to prefabricated bridges can reduce the self-weight of the bridge structure, improve the strength and durability of the bridge, shorten the construction period of the bridge, simplify the construction process of the bridge, and improve the industrialization level of the bridge.
  • the above-mentioned problems at the joints of prefabricated bridges still exist, and it is urgent to research and develop a new type of main beam structure.
  • the technical problem to be solved by the present invention is to overcome the deficiencies and defects mentioned in the above background technology, and provide a main beam unit with UHPC formwork structure, main beam structure and construction method thereof with high joint bearing capacity and easy construction.
  • the technical solution proposed by the present invention is:
  • a main beam unit with a UHPC formwork structure comprising a main beam body, at least one longitudinal bridge end of the main beam body is provided with a UHPC formwork structure, and the UHPC formwork structure includes a vertical plate located at the end of the main beam body, and the side and bottom edge of the vertical plate extend in a direction away from the main beam body.
  • the vertical plate is arranged at the end of the main beam body, which is basically the same in height and width as the main beam body, and its shape matches the cross-sectional shape of the main beam body.
  • the extending plate of the longitudinal bridge is formed by extending outward from the bottom and side edges of the vertical plate, more preferably formed by extending outward from the edge of the bottom and the side, the upper surface of the extending plate of the longitudinal bridge is preferably flush with the upper surface of the main girder body, and the overall shape of the extending plate of the longitudinal bridge can be U-like.
  • main beam units with UHPC formwork structure when multiple main beam units form a main beam structure, the two ends of the longitudinal bridge of the main beam unit located in the middle of the main beam structure are provided with UHPC formwork structures to facilitate pouring joints, and the main beam units located at the end of the main beam structure can only be provided with UHPC formwork structures at one end of the longitudinal bridge.
  • the riser is provided with a plurality of tooth keys (UHPC) on the surface away from the main beam body.
  • the tooth key is a trapezoidal tooth key
  • the trapezoidal tooth key includes an upper top surface and a lower bottom surface, the area of the upper top surface is larger than the area of the lower bottom surface, the lower bottom surface is close to the vertical plate, and the upper top surface is away from the vertical plate;
  • the distance between adjacent trapezoidal tooth keys in the height direction is 15-25cm (referring to the net distance between the lower bottom surfaces of two adjacent trapezoidal tooth keys), the inclination angle of the side of the trapezoidal tooth key is 45-75°, and the trapezoidal tooth key protrudes from the vertical plate.
  • the thickness of the plate surface is 5-10cm (that is, the height of the trapezoidal side of the trapezoidal tooth key), the number of rows of the trapezoidal tooth key is 3-5 rows, and the number of columns of the trapezoidal tooth key is 2-5.
  • a UHPC tooth key prefabricated together with the vertical plate is arranged at the end of the main girder body, which effectively enhances the crack resistance of the pier top joint, and at the same time enhances the vertical shear resistance of the interface between the prefabricated main beam unit and the post-cast UHPC joint, and improves the force transmission performance of the prefabricated body and the cast-in-place body in the longitudinal bridge direction; the optimal arrangement of the tooth key near the top can better exert its shear resistance. durability.
  • the contact area between the ultra-high performance concrete wet joint and the prefabricated body can be increased, and the mechanical interlocking effect thereof can be enhanced, thereby improving the bearing capacity of the joint.
  • the specific number and size of the above-mentioned UHPC tooth keys may be determined according to the actual situation.
  • the main beam body includes a steel-UHPC composite beam or a UHPC single beam.
  • the UHPC single beam is a ⁇ -shaped beam
  • the steel-UHPC composite beam includes steel beams and UHPC beams
  • the steel beams include hot-rolled section steel, welded I-beam, cold-formed steel, etc.
  • the UHPC beam includes T-shaped beams, ⁇ -shaped beams, I-shaped beams, or rectangular flat-shaped beams, etc.
  • the connecting piece the ends of the steel beams are embedded in the risers.
  • the hot-rolled section steel does not need to be welded, thereby reducing the residual stress and simplifying the construction process, thereby achieving the effects of reducing cost and shortening the construction period.
  • the above-mentioned steel-UHPC composite beams can significantly reduce the girder height and self-weight of the main girder, making the structure lighter; zero welding can be realized on site, which makes the structural construction faster; it can reduce the cost and life cycle cost, making the structure more competitive in the market.
  • the steel beam is a hot-rolled section steel
  • the UHPC beam is a ⁇ -shaped beam.
  • the steel beam and the UHPC beam can be fixed to form a whole, and by setting shear connectors on the upper flange, web and lower flange, it is convenient for the vertical plate to be fixed with the steel beam to form a whole.
  • the ⁇ -shaped beam includes a top plate, a pair of arc-shaped webs and a pair of bottom plates, the bottom plate is arranged at the bottom of the arc-shaped web, and a pair of the arc-shaped webs are symmetrically arranged at the bottom of the top plate along the longitudinal bridge to the center line; .
  • the ⁇ -shaped beam has no chamfer, which can reduce the local stress concentration phenomenon; the lines are smooth, and the transition between the line segments is smooth, making the cross-sectional shape more beautiful.
  • the shear connector can be a stud connector, an inverted T-shaped connector, a perforated steel plate connector or other new shear connectors.
  • the stud connector as an example, the diameter of the stud connector can be controlled to be 10-30 mm, and the height is 30-150 mm. The specific specifications depend on the size of the steel beam and the UHPC beam.
  • the top of at least one longitudinal bridge end of the main beam body is provided with a roughened half notch (two adjacent half notches are spliced to form a notch, which is used for cast-in-place concrete).
  • a half notch of a specific length the weak interface can be set in the low tensile stress area, and the half notch needs to be chiseled to improve the interface crack resistance of the new and old concrete.
  • the half notch is provided with an extension steel bar extending outward from the inside of the main beam body, and the beam body below the half notch is also provided with an extension steel bar extending outward, and the extension degree of the extension steel bar is not less than 10 times the diameter of the extension steel bar.
  • the length of the extension steel bar should be adapted to the size of the joint. By setting the extension steel bar, it is beneficial to improve the mechanical properties of the joint.
  • the vertical plate, the longitudinal bridge extension plate and the UHPC part in the main beam body are integrally prefabricated, and the upper surface of the longitudinal bridge extension plate is kept flush with the upper surface of the main beam body, the thickness of the longitudinal bridge extension plate is 5-10 cm, and the length of the longitudinal bridge is 10-50 cm.
  • the vertical plate and the UHPC part of the main beam body are prefabricated integrally. The two can be regarded as an inseparable whole. After the half-notch is set, because the half-notch horizontal bridge retains side walls on both sides, it can be considered that the side wall retained at the end of the main beam body is also a component of the vertical plate. The side wall also extends to the seam to form the longitudinal bridge. is the longitudinal bridge to the epitaxial plate), and the two are seamlessly connected.
  • the thickness of the extension board is less than 5cm, the ability to resist external effects is weak, and it may be damaged due to collision during the construction process.
  • the thickness of the outer plate is small, it is not conducive to pouring, and the quality of the shell is difficult to guarantee; As a force requirement for the mold shell, it can be applied to the beam bridges with common spans, and it can also ensure the quality of pouring and have good economy.
  • the longitudinal bridge length of the extension slab is based on the following considerations: after the splicing of the adjacent formwork structures in the longitudinal direction, the space for the cast-in-place pier top is formed, so the longitudinal length needs to meet the requirements of the joint width of the pier top.
  • the present invention also provides a main girder structure, which is mainly formed by connecting a plurality of the above-mentioned main girder units in the longitudinal bridge direction, and the longitudinal bridges are closely connected to the longitudinal bridges of the adjacent main girder units to the extension plates to form a closed sealing area on the side and bottom for the cast-in-place joint concrete.
  • the cross-sectional shape of the vertical plate can be adapted to the cross-sectional form of the main girder body, and a pair of adjacent longitudinal bridge-facing extension plates can be spliced at the pier top joint by filling water-stop rubber strips, etc., and the sealed area formed after splicing can be directly used as a formwork for the pier top cast-in-place joint, saving the time for setting up the formwork on site, and at the same time simplifying the on-site construction process to achieve the goal of rapid bridge construction.
  • the present invention also provides a construction method for the above-mentioned main beam structure, comprising the following steps:
  • S1 Install the main beam body and the formwork of the UHPC formwork structure in the prefabrication yard, and then pour UHPC to form the main beam unit with the UHPC formwork structure;
  • S2 Transport the main girder unit with UHPC formwork structure to the erection position with a beam transport vehicle, erect it with hoisting equipment, and complete the tight connection between the longitudinal bridge of the adjacent main girder unit and the extension plate to form a sealed area;
  • the present invention has the advantages of:
  • a UHPC formwork structure is arranged at the end of the main girder body, which provides a ready-made formwork for the cast-in-place joint structure of the pier top. It is not necessary to set up a formwork for the joint structure at the construction site, and the ultra-high performance concrete can be directly cast in-situ at the joint, which is convenient for construction and is conducive to the rapid construction of the bridge structure. At the same time, the use of UHPC formwork structure is conducive to improving the quality of the joints and improving the mechanical strength of the joints.
  • the main girder unit and the main girder structure of the present invention are simple in structure, clear in force, greatly simplify on-site construction procedures, have a wide range of applications, and have broad application prospects.
  • the construction method of the present invention is simple, and most of the products are prefabricated in the factory, which can reduce the workload of on-site casting and maintenance, and can greatly speed up the construction progress.
  • Fig. 1 is a three-dimensional structural schematic diagram of a main beam unit (Type I) with a UHPC formwork structure in Example 1.
  • Fig. 2 is a schematic side view of the main beam unit (Type I) with UHPC formwork structure in Embodiment 1.
  • FIG. 3 is a schematic structural diagram of the tooth key in Embodiment 1.
  • FIG. 3 is a schematic structural diagram of the tooth key in Embodiment 1.
  • FIG. 4 is a schematic structural view of the main beam unit (Type I) in Embodiment 1.
  • Fig. 5 is a schematic cross-sectional view of the main girder unit (Type I) along the transverse bridge direction in Embodiment 1 (the internal reinforcement of the main girder is not shown in the figure).
  • Fig. 6 is a structural schematic diagram of steel beams welded with shear connectors in the main beam unit (type I) in Example 1.
  • Fig. 7 is a three-dimensional structural schematic diagram of the main beam unit (type I) with UHPC formwork structure spliced into the main beam structure in Example 1.
  • Fig. 8 is a three-dimensional structural schematic diagram of the main beam unit (Type II) with UHPC formwork structure in Example 2.
  • Fig. 9 is a schematic side view of the main beam unit (Type II) with UHPC formwork structure in Embodiment 2.
  • Fig. 10 is a schematic structural view of the main beam unit (Type II) in Embodiment 2.
  • Fig. 11 is a schematic cross-sectional view of the main girder unit (Type II) along the transverse bridge direction in Embodiment 2 (the internal reinforcement of the main girder is not shown in the figure).
  • Fig. 12 is a structural schematic diagram of steel beams welded with shear connectors in the main beam unit (Type II) in Example 2.
  • Fig. 13 is a three-dimensional schematic diagram of the main beam unit (Type III) with UHPC formwork structure in Example 3.
  • Fig. 14 is a schematic side view of the main beam unit (Type III) with UHPC formwork structure in Embodiment 3.
  • Fig. 15 is a schematic structural view of the main beam unit (Type III) in Embodiment 3.
  • Fig. 16 is a schematic cross-sectional view of the main beam unit (Type III) in Embodiment 3 (the internal reinforcement of the main beam is not shown in the figure).
  • Hot-rolled section steel 2. ⁇ -beam; 21. Top plate; 22. Arc-shaped web; 23. Bottom plate; 3. Extended plate towards longitudinal bridge; 4. Tooth key; 5. Half notch; 6. Extended steel bar; 7. Shear connector;
  • the main girder unit (type I) with UHPC formwork structure of this embodiment includes a main girder body 100. At least one longitudinal bridge end of the main girder body 100 is provided with a UHPC formwork structure.
  • the riser 8 is provided with a plurality of tooth keys 4 on the surface away from the main girder body 100 .
  • the trapezoidal tooth key comprises an upper top surface and a lower bottom surface, the area of the upper top surface is greater than the area of the lower bottom surface, the lower bottom surface is close to the vertical plate, and the upper top surface is away from the vertical plate; the distance between adjacent trapezoidal tooth keys in the height direction is 15-25cm (the above-mentioned ranges are all available), the inclination angle of the side of the trapezoidal tooth key is 45-75 ° (the above-mentioned ranges are all available, as shown in Figure 3 73 °), and the thickness of the trapezoidal tooth keys protruding from the surface of the vertical plate is 5-10cm (the above-mentioned ranges are all available).
  • the number of rows of the tooth key is 3-5 (the above range is acceptable), and the number of columns of the trapezoidal tooth key is 2-5 (the above range is acceptable).
  • the number of columns, rows, distances and inclinations of the tooth keys 4 can be determined according to actual needs.
  • the main girder body 100 is a steel-UHPC composite beam
  • the steel-UHPC composite beam includes a steel beam and a UHPC beam.
  • the steel beam is a commercially available hot-rolled steel 1
  • the UHPC beam is a ⁇ -shaped beam 2
  • the upper flange of the hot-rolled steel 1 is provided with multiple shear connectors 7;
  • the above-mentioned shear connector 7 can be a stud, the diameter of the stud can be 10-30mm, and the height can be 30-150mm, and the specific specification depends on the size of the steel beam and the UHPC beam.
  • the ⁇ -shaped beam 2 includes a top plate 21, a pair of arc-shaped webs 22 and a pair of bottom plates 23.
  • the bottom plate 23 is arranged at the bottom of the arc-shaped web 22, and a pair of arc-shaped webs 22 are symmetrically arranged at the bottom of the top plate 21 along the longitudinal bridge to the center line; Arc transition.
  • the top of at least one longitudinal bridge end of the main beam body 100 is provided with a half-notch 5 that has been chiseled, and side walls are reserved on both sides of the horizontal bridge of the half-notch 5 , and the longitudinal length of the half-notch 5 is L/6-L/10 (the above-mentioned range is acceptable), wherein L refers to the length of the main beam body 100.
  • the half notch 5 is provided with an extended steel bar 6 extending outward from the inside of the main beam body 100, and the beam body below the half notch 5 is also provided with an extended steel bar 6 extending outward.
  • the extension of the extended steel bar 6 is not less than 10 times the diameter of the extended steel bar 6.
  • the riser 8, the longitudinal bridge extension plate 3 and the UHPC part in the main beam body 100 are integrally prefabricated, and the upper surface of the longitudinal bridge extension plate 3 is kept flush with the upper surface of the main beam body 100, the thickness of the longitudinal bridge extension plate 3 is 5-10 cm (the above range is acceptable), and the longitudinal bridge length is 10-50 cm (the above range is acceptable).
  • the main girder structure of this embodiment is mainly composed of a plurality of the above-mentioned main girder units connected longitudinally and bridgewise, and the longitudinal bridges are closely connected to the longitudinal bridges of adjacent main girder units to the extension plates 3 to form a sealed area with closed sides and bottoms for cast-in-place joint concrete.
  • This embodiment also provides a construction method for the above-mentioned main beam structure, comprising the following steps:
  • S1 install the main beam body 100 and the formwork of the UHPC formwork structure in the prefabrication yard, and then pour UHPC to form the main beam unit with the UHPC formwork structure;
  • S2 Transport the main girder unit with UHPC formwork structure to the erection position with a beam transport vehicle, erect it with hoisting equipment, and complete the close connection of the longitudinal bridge of the adjacent main girder unit to the extension plate 3 to form a sealed area;
  • the main girder unit (Type II) with UHPC formwork structure of this embodiment includes a main girder body 100, at least one longitudinal bridge end of the main girder body 100 is provided with a UHPC formwork structure, and the UHPC formwork structure includes a riser 8 located at the end of the main girder body 100, and the side and bottom edge of the riser 8 extend in a direction away from the main girder body 100.
  • the riser 8 is provided with a plurality of tooth keys 4 on the surface away from the main girder body 100 , and its specific arrangement can be the same as that of the first embodiment.
  • the main girder body 100 is a steel-UHPC composite beam.
  • the steel-UHPC composite beam includes a steel beam and a UHPC beam.
  • the steel beam is a welded I-beam 10
  • the UHPC beam is a rectangular flat beam 9 ; multiple shear connectors 7 are provided on the upper flange of the welded I-beam 10 , and multiple shear connectors 7 are also provided at the ends of the welded I-beam 10 .
  • the above-mentioned shear connector 7 can be a stud, the diameter of the stud can be 10-30mm, and the height can be 30-150mm, and the specific specification depends on the size of the steel beam and the UHPC beam.
  • the main girder structure of this embodiment is mainly composed of a plurality of above-mentioned main girder units connected in the longitudinal bridge direction, and the longitudinal bridges are closely connected to the longitudinal bridges of adjacent main girder units to the extension plates 3 to form a sealed area with closed sides and bottoms for cast-in-place joint concrete.
  • the construction method of the main beam structure of this embodiment can be the same as that of Embodiment 1.
  • the main girder unit (Type III) with UHPC formwork structure of this embodiment includes a main girder body 100, at least one longitudinal bridge end of the main girder body 100 is provided with a UHPC formwork structure, and the UHPC formwork structure includes a riser 8 located at the end of the main girder body 100, and the side and bottom edge of the riser 8 extend in a direction away from the main girder body 100.
  • the riser 8 is provided with a plurality of tooth keys 4 on the surface away from the main girder body 100 , and its specific arrangement can be the same as that of the first embodiment.
  • the main beam body 100 is a UHPC single beam
  • the UHPC single beam is a ⁇ -shaped beam 2
  • the ⁇ -shaped beam 2 includes a top plate 21, a pair of arc-shaped webs 22 and a pair of bottom plates 23.
  • the bottom plate 23 is arranged at the bottom of the arc-shaped web 22, and a pair of arc-shaped webs 22 are symmetrically arranged at the bottom of the top plate 21 along the longitudinal bridge to the center line; transition.
  • the main girder structure of this embodiment is mainly composed of a plurality of above-mentioned main girder units connected in the longitudinal bridge direction, and the longitudinal bridges are closely connected to the longitudinal bridges of adjacent main girder units to the extension plates 3 to form a sealed area with closed sides and bottoms for cast-in-place joint concrete.
  • the construction method of the main beam structure of this embodiment can be the same as that of Embodiment 1.

Abstract

A main beam unit having an ultra-high performance concrete (UHPC) shuttering structure, the main beam unit comprising a main beam body (100). At least one longitudinal bridge end portion of the main beam body (100) is provided with a UHPC shuttering structure, and the UHPC shuttering structure comprises a vertical plate (8) located at an end portion of the main beam body (100). A longitudinal bridge epitaxial plate (3) is extendably arranged on a side edge and bottom edge of the vertical plate (8) in a direction away from the main beam body (100). Further provided are a main beam structure and a construction method for the main beam structure. An end portion of the main beam body is provided with a UHPC shuttering structure, which provides a ready-made formwork for the construction of a cast-in-place joints at the top of a pier, so that a formwork for the construction of joints does not need to be erected at a construction site, and UHPC can be cast directly at the joints, which is convenient for construction and is beneficial for the rapid construction of a bridge structure.

Description

一种带UHPC模壳结构的主梁单元、主梁结构及其施工方法A main beam unit with UHPC formwork structure, main beam structure and construction method thereof 技术领域technical field
本发明属于桥梁领域,尤其涉及一种主梁单元、主梁结构及其施工方法。The invention belongs to the field of bridges, and in particular relates to a main beam unit, a main beam structure and a construction method thereof.
背景技术Background technique
中小跨径装配式桥梁在我国桥梁建设中具有举足轻重的地位。据交通运输部统计,截至2020年底,全国中小跨径桥梁约78.64万座,在公路桥梁中占比达86.2%,较2019年新增3.45万座。面对如此大的存量市场和增量市场,推动装配式中小跨径桥梁的发展,对变革桥梁施工方式、提高桥梁工程质量、缩短桥梁施工周期等具有重要意义。Small and medium-span prefabricated bridges play a pivotal role in my country's bridge construction. According to statistics from the Ministry of Transport, by the end of 2020, there were approximately 786,400 small and medium-span bridges across the country, accounting for 86.2% of all highway bridges, an increase of 34,500 compared with 2019. In the face of such a large stock market and incremental market, promoting the development of prefabricated small and medium-span bridges is of great significance for changing bridge construction methods, improving bridge engineering quality, and shortening bridge construction periods.
目前,装配式桥梁目前主要有装配式混凝土梁、装配式钢-混凝土组合梁、装配式钢箱梁等三大类型,均存在不同程度的问题。总体来说,装配式桥梁主要存在强度低、自重大、运输安装不便以及现场焊接量大等痛点,同时接缝处普遍存在节点易损坏、现场施工工序较复杂等问题。At present, there are three main types of prefabricated bridges: prefabricated concrete beams, prefabricated steel-concrete composite beams, and prefabricated steel box girders, all of which have problems of varying degrees. Generally speaking, prefabricated bridges mainly have pain points such as low strength, heavy weight, inconvenient transportation and installation, and large amount of on-site welding.
超高性能混凝土(Ultra-High Performance Concrete,以下简称UHPC)是一种基于最大密实度理论配制的新型水泥基复合材料,基体中的钢纤维使得材料的抗拉性能和韧性显著提高,材料内部致密使其具有优异的力学性能和良好的耐久性。在桥梁建设领域,将UHPC材料充分、合理地应用于装配式桥梁,可以减小桥梁结构的自重,提高桥梁的强度和耐久性,缩短桥梁的施工周期,简化桥梁的施工工艺,提升桥梁工业化水平。但装配式桥梁接缝处的上述问题依然存在,急需研究开发一种新型主梁结构。Ultra-High Performance Concrete (UHPC for short) is a new type of cement-based composite material formulated based on the theory of maximum compactness. The steel fiber in the matrix significantly improves the tensile properties and toughness of the material. The internal density of the material makes it have excellent mechanical properties and good durability. In the field of bridge construction, fully and reasonably applying UHPC materials to prefabricated bridges can reduce the self-weight of the bridge structure, improve the strength and durability of the bridge, shorten the construction period of the bridge, simplify the construction process of the bridge, and improve the industrialization level of the bridge. However, the above-mentioned problems at the joints of prefabricated bridges still exist, and it is urgent to research and develop a new type of main beam structure.
发明内容Contents of the invention
本发明所要解决的技术问题是克服以上背景技术中提到的不足和缺陷,提供一种接缝承载能力高、易于施工的带UHPC模壳结构的主梁单元、主梁结构及其施工方法。为解决上述技术问题,本发明提出的技术方案为:The technical problem to be solved by the present invention is to overcome the deficiencies and defects mentioned in the above background technology, and provide a main beam unit with UHPC formwork structure, main beam structure and construction method thereof with high joint bearing capacity and easy construction. In order to solve the problems of the technologies described above, the technical solution proposed by the present invention is:
一种带UHPC模壳结构的主梁单元,包括主梁本体,所述主梁本体的至少一个纵桥向端部设有UHPC模壳结构,所述UHPC模壳结构包括位于所述主梁本体端部的竖板,所述竖板的侧边以及底边向远离所述主梁本体的方向延伸设有纵桥向外延板。A main beam unit with a UHPC formwork structure, comprising a main beam body, at least one longitudinal bridge end of the main beam body is provided with a UHPC formwork structure, and the UHPC formwork structure includes a vertical plate located at the end of the main beam body, and the side and bottom edge of the vertical plate extend in a direction away from the main beam body.
上述带UHPC模壳结构的主梁单元中,竖板设于主梁本体端部,与主梁本体的高度、宽度基本相同,其形状与主梁本体的截面形状相匹配。纵桥向外延板由竖板的底边和侧边向外延伸形成,更优选的由底边和侧边的边缘向外延伸形成,纵桥向外延板的上表面优选与主梁本体的上表面平齐,纵桥向外延板的整体形状可为类U型。In the above-mentioned main beam unit with UHPC formwork structure, the vertical plate is arranged at the end of the main beam body, which is basically the same in height and width as the main beam body, and its shape matches the cross-sectional shape of the main beam body. The extending plate of the longitudinal bridge is formed by extending outward from the bottom and side edges of the vertical plate, more preferably formed by extending outward from the edge of the bottom and the side, the upper surface of the extending plate of the longitudinal bridge is preferably flush with the upper surface of the main girder body, and the overall shape of the extending plate of the longitudinal bridge can be U-like.
上述带UHPC模壳结构的主梁单元中,多个主梁单元组成一个主梁结构时,位于主梁结构中部的主梁单元的纵桥向两端均设有UHPC模壳结构以便于浇筑接缝,位于主梁结构端部 的主梁单元可只在纵桥向一端设置UHPC模壳结构。Among the above-mentioned main beam units with UHPC formwork structure, when multiple main beam units form a main beam structure, the two ends of the longitudinal bridge of the main beam unit located in the middle of the main beam structure are provided with UHPC formwork structures to facilitate pouring joints, and the main beam units located at the end of the main beam structure can only be provided with UHPC formwork structures at one end of the longitudinal bridge.
上述带UHPC模壳结构的主梁单元中,优选的,所述竖板在远离所述主梁本体一侧的表面上设有多个齿键(UHPC)。更优选的,所述齿键为梯形齿键,所述梯形齿键包括上顶面与下底面,所述上顶面的面积大于所述下底面的面积,所述下底面靠近所述竖板,所述上顶面远离所述竖板;相邻所述梯形齿键在高度方向的距离为15-25cm(是指相邻两个梯形齿键下底面之间的净距离),所述梯形齿键的侧面的倾角为45-75°,所述梯形齿键凸出所述竖板表面的厚度为5-10cm(即梯形齿键的梯形侧面的高),所述梯形齿键的行数为3-5行,所述梯形齿键的列数为2-5列。本发明在主梁本体的端部设置了与竖板一起预制成型的UHPC齿键,有效增强了墩顶接缝的抗裂性能,同时增强了预制主梁单元与后浇UHPC接缝界面的竖向抗剪性能,提升了预制体与现浇体在纵桥向的传力性能;上述齿键优选的靠近顶部布置可以更好地发挥其抗剪作用,此外,UHPC齿键可以防止接缝处出现收缩开裂等问题,进而提高墩顶接缝的耐久性。通过控制齿键的形状为梯形,可增大超高性能混凝土湿接缝与预制体的接触面积,增强其机械咬合作用,进而提高该接缝的承载能力。上述UHPC齿键的具体个数及尺寸可视实际情况而定。In the above-mentioned main beam unit with UHPC formwork structure, preferably, the riser is provided with a plurality of tooth keys (UHPC) on the surface away from the main beam body. More preferably, the tooth key is a trapezoidal tooth key, the trapezoidal tooth key includes an upper top surface and a lower bottom surface, the area of the upper top surface is larger than the area of the lower bottom surface, the lower bottom surface is close to the vertical plate, and the upper top surface is away from the vertical plate; the distance between adjacent trapezoidal tooth keys in the height direction is 15-25cm (referring to the net distance between the lower bottom surfaces of two adjacent trapezoidal tooth keys), the inclination angle of the side of the trapezoidal tooth key is 45-75°, and the trapezoidal tooth key protrudes from the vertical plate. The thickness of the plate surface is 5-10cm (that is, the height of the trapezoidal side of the trapezoidal tooth key), the number of rows of the trapezoidal tooth key is 3-5 rows, and the number of columns of the trapezoidal tooth key is 2-5. In the present invention, a UHPC tooth key prefabricated together with the vertical plate is arranged at the end of the main girder body, which effectively enhances the crack resistance of the pier top joint, and at the same time enhances the vertical shear resistance of the interface between the prefabricated main beam unit and the post-cast UHPC joint, and improves the force transmission performance of the prefabricated body and the cast-in-place body in the longitudinal bridge direction; the optimal arrangement of the tooth key near the top can better exert its shear resistance. durability. By controlling the shape of the tooth key to be trapezoidal, the contact area between the ultra-high performance concrete wet joint and the prefabricated body can be increased, and the mechanical interlocking effect thereof can be enhanced, thereby improving the bearing capacity of the joint. The specific number and size of the above-mentioned UHPC tooth keys may be determined according to the actual situation.
上述带UHPC模壳结构的主梁单元中,所述主梁本体包括钢-UHPC组合梁或UHPC单梁。In the above main beam unit with UHPC formwork structure, the main beam body includes a steel-UHPC composite beam or a UHPC single beam.
上述带UHPC模壳结构的主梁单元中,所述UHPC单梁为π型梁;所述钢-UHPC组合梁包括钢梁和UHPC梁;所述钢梁包括热轧型钢、焊接工字钢、冷弯型钢等,所述UHPC梁包括T型梁、π型梁、工字型梁或矩形平板型梁等;所述钢梁的上翼缘板上设有多个剪力连接件,所述钢梁的腹板和下翼缘板在端部也设有多个剪力连接件,所述钢梁的端部埋设于所述竖板中。本发明中,热轧型钢与焊接工字钢相比,型钢无需焊接,从而降低残余应力并简化施工工序,达到降低成本和缩短工期的效果。整体而言,上述钢-UHPC组合梁与普通钢-混凝土组合梁相比,可显著降低主梁的梁高和自重,使结构轻型化;现场可实现零焊接,使结构施工快速化;可降低造价和全寿命周期成本,使结构具备更强的市场竞争力。更优选的,钢梁为热轧型钢,UHPC梁为π型梁。通过在钢梁的上翼缘板上设有多个剪力连接件可便于钢梁与UHPC梁固接形成一整体,通过在上翼缘板、腹板和下翼缘板上也设置剪力连接件,便于竖板与钢梁固接形成一整体。In the above-mentioned main beam unit with UHPC formwork structure, the UHPC single beam is a π-shaped beam; the steel-UHPC composite beam includes steel beams and UHPC beams; the steel beams include hot-rolled section steel, welded I-beam, cold-formed steel, etc., and the UHPC beam includes T-shaped beams, π-shaped beams, I-shaped beams, or rectangular flat-shaped beams, etc.; As for the connecting piece, the ends of the steel beams are embedded in the risers. In the present invention, compared with the welded I-beam, the hot-rolled section steel does not need to be welded, thereby reducing the residual stress and simplifying the construction process, thereby achieving the effects of reducing cost and shortening the construction period. On the whole, compared with ordinary steel-concrete composite beams, the above-mentioned steel-UHPC composite beams can significantly reduce the girder height and self-weight of the main girder, making the structure lighter; zero welding can be realized on site, which makes the structural construction faster; it can reduce the cost and life cycle cost, making the structure more competitive in the market. More preferably, the steel beam is a hot-rolled section steel, and the UHPC beam is a π-shaped beam. By setting multiple shear connectors on the upper flange of the steel beam, the steel beam and the UHPC beam can be fixed to form a whole, and by setting shear connectors on the upper flange, web and lower flange, it is convenient for the vertical plate to be fixed with the steel beam to form a whole.
上述带UHPC模壳结构的主梁单元中,优选的,所述π型梁包括顶板、一对弧形腹板和一对底板,所述底板设于所述弧形腹板底部,一对所述弧形腹板沿纵桥向中心线对称设于所述顶板底部;所述弧形腹板的横桥向截面呈现两头大中间小,所述弧形腹板的横桥向截面两侧为圆弧形,所述弧形腹板两侧与所述顶板或底板的接触过渡处为弧形过渡。π型梁与一般UHPC梁相比,无倒角,可以减少局部的应力集中现象;线条流畅,且线段之间过渡顺滑, 使截面形状更加美观。In the above-mentioned main girder unit with UHPC formwork structure, preferably, the π-shaped beam includes a top plate, a pair of arc-shaped webs and a pair of bottom plates, the bottom plate is arranged at the bottom of the arc-shaped web, and a pair of the arc-shaped webs are symmetrically arranged at the bottom of the top plate along the longitudinal bridge to the center line; . Compared with the general UHPC beam, the π-shaped beam has no chamfer, which can reduce the local stress concentration phenomenon; the lines are smooth, and the transition between the line segments is smooth, making the cross-sectional shape more beautiful.
上述带UHPC模壳结构的主梁单元中,所述剪力连接件可为栓钉连接件、倒T型连接件、开孔钢板连接件或其他新型剪力连接件,以栓钉连接件为例,可控制栓钉连接件的直径为10-30mm,高度为30-150mm,具体规格视钢梁与UHPC梁的尺寸而定。In the above-mentioned main beam unit with UHPC formwork structure, the shear connector can be a stud connector, an inverted T-shaped connector, a perforated steel plate connector or other new shear connectors. Taking the stud connector as an example, the diameter of the stud connector can be controlled to be 10-30 mm, and the height is 30-150 mm. The specific specifications depend on the size of the steel beam and the UHPC beam.
上述带UHPC模壳结构的主梁单元中,优选的,所述主梁本体的至少一个纵桥向端部的顶部设有经凿毛处理的半槽口(相邻两个半槽口拼接形成槽口,用于现浇混凝土),所述半槽口的横桥向两侧保留有侧壁,所述半槽口的纵桥向长度为L/6-L/10,其中L是指所述主梁本体的长度。通过设置特定长度的半槽口,可将薄弱界面设置在低拉应力区域,半槽口处需进行凿毛处理,以提高新旧混凝土的界面抗裂性能。In the above-mentioned main beam unit with UHPC formwork structure, preferably, the top of at least one longitudinal bridge end of the main beam body is provided with a roughened half notch (two adjacent half notches are spliced to form a notch, which is used for cast-in-place concrete). By setting a half notch of a specific length, the weak interface can be set in the low tensile stress area, and the half notch needs to be chiseled to improve the interface crack resistance of the new and old concrete.
上述带UHPC模壳结构的主梁单元中,优选的,所述半槽口中设有由所述主梁本体内部向外延伸的外延钢筋,所述半槽口下方的梁体中也设有向外延伸的外延钢筋,所述外延钢筋的外延长度不小于所述外延钢筋直径的10倍。外延钢筋的长度要与接缝的尺寸相适应,通过设置外延钢筋,有利于提高接缝处的力学性能。In the above-mentioned main beam unit with UHPC formwork structure, preferably, the half notch is provided with an extension steel bar extending outward from the inside of the main beam body, and the beam body below the half notch is also provided with an extension steel bar extending outward, and the extension degree of the extension steel bar is not less than 10 times the diameter of the extension steel bar. The length of the extension steel bar should be adapted to the size of the joint. By setting the extension steel bar, it is beneficial to improve the mechanical properties of the joint.
上述带UHPC模壳结构的主梁单元中,优选的,所述竖板、纵桥向外延板和主梁本体中的UHPC部分一体预制成型,且所述纵桥向外延板的上表面与所述主梁本体上表面保持平齐,所述纵桥向外延板的厚度为5-10cm,纵桥向长度为10-50cm。本发明中,竖板与主梁本体中的UHPC部分一体预制成型,其二者可认为是一个密不可分的整体,在设置半槽口后,由于半槽口横桥向两侧保留有侧壁,可认为主梁本体端部处保留的侧壁也为竖板的组成部分,该侧壁也向接缝处延伸形成纵桥向外延板,即主梁单元开设半槽口后,横桥向两侧依次为侧壁和纵桥向外延板(超出竖板表面的即为纵桥向外延板),且其二者无缝连接。In the above-mentioned main beam unit with UHPC formwork structure, preferably, the vertical plate, the longitudinal bridge extension plate and the UHPC part in the main beam body are integrally prefabricated, and the upper surface of the longitudinal bridge extension plate is kept flush with the upper surface of the main beam body, the thickness of the longitudinal bridge extension plate is 5-10 cm, and the length of the longitudinal bridge is 10-50 cm. In the present invention, the vertical plate and the UHPC part of the main beam body are prefabricated integrally. The two can be regarded as an inseparable whole. After the half-notch is set, because the half-notch horizontal bridge retains side walls on both sides, it can be considered that the side wall retained at the end of the main beam body is also a component of the vertical plate. The side wall also extends to the seam to form the longitudinal bridge. is the longitudinal bridge to the epitaxial plate), and the two are seamlessly connected.
本发明中,外延板的厚度若小于5cm,抵抗外部作用的能力弱,可能会在施工过程中由于碰撞而破损,此外如果外延板的厚度很小,也不利于浇筑,模壳质量难以保障;但是外延板的厚度过大,经济性较差;本发明中将外延板的厚度定在5-10cm范围,即能满足作为模壳的受力要求,对于常见跨径的梁桥均能适用,也能保证浇筑质量,同时兼具良好的经济性。外延板的纵桥向长度基于以下考虑:纵向相邻模壳结构在拼接后,形成墩顶现浇的空间,所以纵向长度需满足墩顶接缝宽度的要求,对于常见的中等跨径梁桥(20-60m),采用简支变连续结构体系,其墩顶现浇接缝的长度基本在20-100cm的范围内,所以外延板取上述长度的一半,即能包含常见中等跨径梁桥的墩顶连续接缝的构造,能适用于常见的中等跨径梁桥。In the present invention, if the thickness of the extension board is less than 5cm, the ability to resist external effects is weak, and it may be damaged due to collision during the construction process. In addition, if the thickness of the outer plate is small, it is not conducive to pouring, and the quality of the shell is difficult to guarantee; As a force requirement for the mold shell, it can be applied to the beam bridges with common spans, and it can also ensure the quality of pouring and have good economy. The longitudinal bridge length of the extension slab is based on the following considerations: after the splicing of the adjacent formwork structures in the longitudinal direction, the space for the cast-in-place pier top is formed, so the longitudinal length needs to meet the requirements of the joint width of the pier top. For common medium-span beam bridges (20-60m), the simply supported variable continuous structure system is adopted, and the length of the cast-in-place joint at the top of the pier is basically in the range of 20-100cm. Suitable for common medium span girder bridges.
作为一个总的技术构思,本发明还提供一种主梁结构,主要由多个上述的主梁单元纵桥向连接而成,纵桥向相邻所述主梁单元的纵桥向外延板紧密连接形成侧面以及底部封闭的密封区域用于现浇接缝混凝土。本发明中,竖板的截面形状可与主梁本体的截面形式相适应, 一对纵桥向相邻设置的纵桥向外延板可在墩顶接缝处通过填充止水橡胶条等进行拼接,拼接后形成的密封区域可直接作为墩顶现浇接缝的模板,节省现场搭设模板的时间,同时可简化现场施工工序,以达到桥梁快速施工的目标。As a general technical idea, the present invention also provides a main girder structure, which is mainly formed by connecting a plurality of the above-mentioned main girder units in the longitudinal bridge direction, and the longitudinal bridges are closely connected to the longitudinal bridges of the adjacent main girder units to the extension plates to form a closed sealing area on the side and bottom for the cast-in-place joint concrete. In the present invention, the cross-sectional shape of the vertical plate can be adapted to the cross-sectional form of the main girder body, and a pair of adjacent longitudinal bridge-facing extension plates can be spliced at the pier top joint by filling water-stop rubber strips, etc., and the sealed area formed after splicing can be directly used as a formwork for the pier top cast-in-place joint, saving the time for setting up the formwork on site, and at the same time simplifying the on-site construction process to achieve the goal of rapid bridge construction.
作为一个总的技术构思,本发明还提供一种如上述的主梁结构的施工方法,包括以下步骤:As a general technical idea, the present invention also provides a construction method for the above-mentioned main beam structure, comprising the following steps:
S1:在预制场安装所述主梁本体以及UHPC模壳结构的模板,再浇筑UHPC形成带UHPC模壳结构的主梁单元;S1: Install the main beam body and the formwork of the UHPC formwork structure in the prefabrication yard, and then pour UHPC to form the main beam unit with the UHPC formwork structure;
S2:利用运梁车将带UHPC模壳结构的主梁单元运至架设位置,利用吊装设备对其进行架设,并完成相邻所述主梁单元的纵桥向外延板紧密连接形成密封区域;S2: Transport the main girder unit with UHPC formwork structure to the erection position with a beam transport vehicle, erect it with hoisting equipment, and complete the tight connection between the longitudinal bridge of the adjacent main girder unit and the extension plate to form a sealed area;
S3:在上述密封区域中现浇UHPC并养护,即完成施工。S3: UHPC is cast in-situ and cured in the above-mentioned sealed area, and the construction is completed.
与现有技术相比,本发明的优点在于:Compared with the prior art, the present invention has the advantages of:
1、本发明在主梁本体的端部设置了UHPC模壳结构,为墩顶现浇接缝构造提供了现成的模板,无需在施工现场搭设接缝构造的模板,可直接在接缝处现浇超高性能混凝土,便于施工,有利于桥梁结构的快速化施工。同时,采用UHPC模壳结构有利于提高接缝处的质量,提高接缝的力学强度。1. In the present invention, a UHPC formwork structure is arranged at the end of the main girder body, which provides a ready-made formwork for the cast-in-place joint structure of the pier top. It is not necessary to set up a formwork for the joint structure at the construction site, and the ultra-high performance concrete can be directly cast in-situ at the joint, which is convenient for construction and is conducive to the rapid construction of the bridge structure. At the same time, the use of UHPC formwork structure is conducive to improving the quality of the joints and improving the mechanical strength of the joints.
2、本发明的主梁单元和主梁结构构造简单,受力明确,大大简化现场施工工序,适用范围广,具有广阔的应用前景。2. The main girder unit and the main girder structure of the present invention are simple in structure, clear in force, greatly simplify on-site construction procedures, have a wide range of applications, and have broad application prospects.
3、本发明的施工方法简单,大部分产品在工厂预制,可减少现场现浇、养护工作量,可大大加快施工进度。3. The construction method of the present invention is simple, and most of the products are prefabricated in the factory, which can reduce the workload of on-site casting and maintenance, and can greatly speed up the construction progress.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the accompanying drawings used in the description of the embodiments or prior art. Obviously, the accompanying drawings in the following description are some embodiments of the present invention. For those of ordinary skill in the art, other accompanying drawings can also be obtained based on these drawings without creative work.
图1为实施例1中带UHPC模壳结构的主梁单元(类型I)的三维结构示意图。Fig. 1 is a three-dimensional structural schematic diagram of a main beam unit (Type I) with a UHPC formwork structure in Example 1.
图2为实施例1中带UHPC模壳结构的主梁单元(类型I)的侧面示意图。Fig. 2 is a schematic side view of the main beam unit (Type I) with UHPC formwork structure in Embodiment 1.
图3为实施例1中齿键的结构示意图。FIG. 3 is a schematic structural diagram of the tooth key in Embodiment 1. FIG.
图4为实施例1中主梁单元(类型I)的结构示意图。FIG. 4 is a schematic structural view of the main beam unit (Type I) in Embodiment 1.
图5为实施例1中主梁单元(类型I)沿横桥向的截面示意图(图中未示出主梁内部钢筋)。Fig. 5 is a schematic cross-sectional view of the main girder unit (Type I) along the transverse bridge direction in Embodiment 1 (the internal reinforcement of the main girder is not shown in the figure).
图6为实施例1中主梁单元(类型I)中焊接有剪力连接件的钢梁的结构示意图。Fig. 6 is a structural schematic diagram of steel beams welded with shear connectors in the main beam unit (type I) in Example 1.
图7为实施例1中带UHPC模壳结构的主梁单元(类型I)拼接成主梁结构后的三维结 构示意图。Fig. 7 is a three-dimensional structural schematic diagram of the main beam unit (type I) with UHPC formwork structure spliced into the main beam structure in Example 1.
图8为实施例2中带UHPC模壳结构的主梁单元(类型II)的三维结构示意图。Fig. 8 is a three-dimensional structural schematic diagram of the main beam unit (Type II) with UHPC formwork structure in Example 2.
图9为实施例2中带UHPC模壳结构的主梁单元(类型II)的侧面示意图。Fig. 9 is a schematic side view of the main beam unit (Type II) with UHPC formwork structure in Embodiment 2.
图10为实施例2中主梁单元(类型II)的结构示意图。Fig. 10 is a schematic structural view of the main beam unit (Type II) in Embodiment 2.
图11为实施例2中主梁单元(类型II)沿横桥向的截面示意图(图中未示出主梁内部钢筋)。Fig. 11 is a schematic cross-sectional view of the main girder unit (Type II) along the transverse bridge direction in Embodiment 2 (the internal reinforcement of the main girder is not shown in the figure).
图12为实施例2中主梁单元(类型II)中焊接有剪力连接件的钢梁的结构示意图。Fig. 12 is a structural schematic diagram of steel beams welded with shear connectors in the main beam unit (Type II) in Example 2.
图13为实施例3中带UHPC模壳结构的主梁单元(类型III)的三维结构示意图。Fig. 13 is a three-dimensional schematic diagram of the main beam unit (Type III) with UHPC formwork structure in Example 3.
图14为实施例3中带UHPC模壳结构的主梁单元(类型III)的侧面示意图。Fig. 14 is a schematic side view of the main beam unit (Type III) with UHPC formwork structure in Embodiment 3.
图15为实施例3中主梁单元(类型III)的结构示意图。Fig. 15 is a schematic structural view of the main beam unit (Type III) in Embodiment 3.
图16为实施例3中主梁单元(类型III)的截面示意图(图中未示出主梁内部钢筋)。Fig. 16 is a schematic cross-sectional view of the main beam unit (Type III) in Embodiment 3 (the internal reinforcement of the main beam is not shown in the figure).
图例说明:illustration:
1、热轧型钢;2、π型梁;21、顶板;22、弧形腹板;23、底板;3、纵桥向外延板;4、齿键;5、半槽口;6、外延钢筋;7、剪力连接件;8、竖板;9、矩形平板型梁;10、焊接工字钢;100、主梁本体。1. Hot-rolled section steel; 2. π-beam; 21. Top plate; 22. Arc-shaped web; 23. Bottom plate; 3. Extended plate towards longitudinal bridge; 4. Tooth key; 5. Half notch; 6. Extended steel bar; 7. Shear connector;
具体实施方式Detailed ways
为了便于理解本发明,下文将结合说明书附图和较佳的实施例对本发明作更全面、细致地描述,但本发明的保护范围并不限于以下具体的实施例。In order to facilitate the understanding of the present invention, the present invention will be described more fully and in detail below in conjunction with the accompanying drawings and preferred embodiments, but the protection scope of the present invention is not limited to the following specific embodiments.
除非另有定义,下文中所使用的所有专业术语与本领域技术人员通常理解的含义相同。本文中所使用的专业术语只是为了描述具体实施例的目的,并不是旨在限制本发明的保护范围。Unless otherwise defined, all technical terms used hereinafter have the same meanings as commonly understood by those skilled in the art. The terminology used herein is only for the purpose of describing specific embodiments, and is not intended to limit the protection scope of the present invention.
除非另有特别说明,本发明中用到的各种原材料、试剂、仪器和设备等均可通过市场购买得到或者可通过现有方法制备得到。Unless otherwise specified, various raw materials, reagents, instruments and equipment used in the present invention can be purchased from the market or prepared by existing methods.
实施例1:Example 1:
如图1-图6所示,本实施例的带UHPC模壳结构的主梁单元(类型I),包括主梁本体100,主梁本体100的至少一个纵桥向端部设有UHPC模壳结构,UHPC模壳结构包括位于主梁本体100端部的竖板8,竖板8的侧边以及底边向远离主梁本体100的方向延伸设有纵桥向外延板3。As shown in FIGS. 1-6 , the main girder unit (type I) with UHPC formwork structure of this embodiment includes a main girder body 100. At least one longitudinal bridge end of the main girder body 100 is provided with a UHPC formwork structure.
本实施例中,竖板8在远离主梁本体100一侧的表面上设有多个齿键4。具体的,梯形齿键包括上顶面与下底面,上顶面的面积大于所述下底面的面积,下底面靠近竖板,上顶面远离竖板;相邻梯形齿键在高度方向的距离为15-25cm(上述范围均可),梯形齿键的侧面的 倾角为45-75°(上述范围均可,如图3中为73°),梯形齿键凸出竖板表面的厚度为5-10cm(上述范围均可),梯形齿键的行数为3-5行(上述范围均可),梯形齿键的列数为2-5列(上述范围均可)。本实施例中,齿键4的列数、行数、距离以及倾角可根据实际需要而定。In this embodiment, the riser 8 is provided with a plurality of tooth keys 4 on the surface away from the main girder body 100 . Specifically, the trapezoidal tooth key comprises an upper top surface and a lower bottom surface, the area of the upper top surface is greater than the area of the lower bottom surface, the lower bottom surface is close to the vertical plate, and the upper top surface is away from the vertical plate; the distance between adjacent trapezoidal tooth keys in the height direction is 15-25cm (the above-mentioned ranges are all available), the inclination angle of the side of the trapezoidal tooth key is 45-75 ° (the above-mentioned ranges are all available, as shown in Figure 3 73 °), and the thickness of the trapezoidal tooth keys protruding from the surface of the vertical plate is 5-10cm (the above-mentioned ranges are all available). The number of rows of the tooth key is 3-5 (the above range is acceptable), and the number of columns of the trapezoidal tooth key is 2-5 (the above range is acceptable). In this embodiment, the number of columns, rows, distances and inclinations of the tooth keys 4 can be determined according to actual needs.
本实施例中,主梁本体100为钢-UHPC组合梁,钢-UHPC组合梁包括钢梁和UHPC梁,钢梁为市售常见的热轧型钢1,UHPC梁为π型梁2;热轧型钢1的上翼缘板上设有多个剪力连接件7,热轧型钢1的腹板和下翼缘板在端部也设有多个剪力连接件7,热轧型钢1的端部埋设于竖板8中。本实施例中,上述剪力连接件7可为栓钉,栓钉的直径可为10-30mm,高度可为30-150mm,具体规格视钢梁与UHPC梁的尺寸而定。In this embodiment, the main girder body 100 is a steel-UHPC composite beam, and the steel-UHPC composite beam includes a steel beam and a UHPC beam. The steel beam is a commercially available hot-rolled steel 1, and the UHPC beam is a π-shaped beam 2; the upper flange of the hot-rolled steel 1 is provided with multiple shear connectors 7; In this embodiment, the above-mentioned shear connector 7 can be a stud, the diameter of the stud can be 10-30mm, and the height can be 30-150mm, and the specific specification depends on the size of the steel beam and the UHPC beam.
本实施例中,π型梁2包括顶板21、一对弧形腹板22和一对底板23,底板23设于弧形腹板22底部,一对弧形腹板22沿纵桥向中心线对称设于顶板21底部;弧形腹板22的横桥向截面呈现两头大中间小,弧形腹板22的横桥向截面两侧为圆弧形,弧形腹板22两侧与顶板21或底板23的接触过渡处为弧形过渡。In this embodiment, the π-shaped beam 2 includes a top plate 21, a pair of arc-shaped webs 22 and a pair of bottom plates 23. The bottom plate 23 is arranged at the bottom of the arc-shaped web 22, and a pair of arc-shaped webs 22 are symmetrically arranged at the bottom of the top plate 21 along the longitudinal bridge to the center line; Arc transition.
本实施例中,主梁本体100的至少一个纵桥向端部的顶部设有经凿毛处理的半槽口5,半槽口5的横桥向两侧保留有侧壁,半槽口5的纵桥向长度为L/6-L/10(上述范围均可),其中L是指主梁本体100的长度。In this embodiment, the top of at least one longitudinal bridge end of the main beam body 100 is provided with a half-notch 5 that has been chiseled, and side walls are reserved on both sides of the horizontal bridge of the half-notch 5 , and the longitudinal length of the half-notch 5 is L/6-L/10 (the above-mentioned range is acceptable), wherein L refers to the length of the main beam body 100.
本实施例中,半槽口5中设有由主梁本体100内部向外延伸的外延钢筋6,半槽口5下方的梁体中也设有向外延伸的外延钢筋6,外延钢筋6的外延长度不小于外延钢筋6直径的10倍。In this embodiment, the half notch 5 is provided with an extended steel bar 6 extending outward from the inside of the main beam body 100, and the beam body below the half notch 5 is also provided with an extended steel bar 6 extending outward. The extension of the extended steel bar 6 is not less than 10 times the diameter of the extended steel bar 6.
本实施例中,竖板8、纵桥向外延板3和主梁本体100中的UHPC部分一体预制成型,且纵桥向外延板3的上表面与主梁本体100上表面保持平齐,纵桥向外延板3的厚度为5-10cm(上述范围均可),纵桥向长度为10-50cm(上述范围均可)。In this embodiment, the riser 8, the longitudinal bridge extension plate 3 and the UHPC part in the main beam body 100 are integrally prefabricated, and the upper surface of the longitudinal bridge extension plate 3 is kept flush with the upper surface of the main beam body 100, the thickness of the longitudinal bridge extension plate 3 is 5-10 cm (the above range is acceptable), and the longitudinal bridge length is 10-50 cm (the above range is acceptable).
如图7所示,本实施例的主梁结构,主要由多个上述主梁单元纵桥向连接而成,纵桥向相邻主梁单元的纵桥向外延板3紧密连接形成侧面以及底部封闭的密封区域用于现浇接缝混凝土。As shown in Figure 7, the main girder structure of this embodiment is mainly composed of a plurality of the above-mentioned main girder units connected longitudinally and bridgewise, and the longitudinal bridges are closely connected to the longitudinal bridges of adjacent main girder units to the extension plates 3 to form a sealed area with closed sides and bottoms for cast-in-place joint concrete.
本实施例还提供一种上述主梁结构的施工方法,包括以下步骤:This embodiment also provides a construction method for the above-mentioned main beam structure, comprising the following steps:
S1:在预制场安装主梁本体100以及UHPC模壳结构的模板,再浇筑UHPC形成带UHPC模壳结构的主梁单元;S1: install the main beam body 100 and the formwork of the UHPC formwork structure in the prefabrication yard, and then pour UHPC to form the main beam unit with the UHPC formwork structure;
S2:利用运梁车将带UHPC模壳结构的主梁单元运至架设位置,利用吊装设备对其进行架设,并完成相邻主梁单元的纵桥向外延板3紧密连接形成密封区域;S2: Transport the main girder unit with UHPC formwork structure to the erection position with a beam transport vehicle, erect it with hoisting equipment, and complete the close connection of the longitudinal bridge of the adjacent main girder unit to the extension plate 3 to form a sealed area;
S3:在上述密封区域中现浇UHPC并养护,即完成施工。S3: UHPC is cast in-situ and cured in the above-mentioned sealed area, and the construction is completed.
实施例2:Example 2:
如图8-图12所示,本实施例的带UHPC模壳结构的主梁单元(类型II),包括主梁本体100,主梁本体100的至少一个纵桥向端部设有UHPC模壳结构,UHPC模壳结构包括位于主梁本体100端部的竖板8,竖板8的侧边以及底边向远离主梁本体100的方向延伸设有纵桥向外延板3。As shown in FIGS. 8-12 , the main girder unit (Type II) with UHPC formwork structure of this embodiment includes a main girder body 100, at least one longitudinal bridge end of the main girder body 100 is provided with a UHPC formwork structure, and the UHPC formwork structure includes a riser 8 located at the end of the main girder body 100, and the side and bottom edge of the riser 8 extend in a direction away from the main girder body 100.
本实施例中,竖板8在远离主梁本体100一侧的表面上设有多个齿键4,其具体布置可与实施例1相同。In this embodiment, the riser 8 is provided with a plurality of tooth keys 4 on the surface away from the main girder body 100 , and its specific arrangement can be the same as that of the first embodiment.
本实施例中,主梁本体100为钢-UHPC组合梁,钢-UHPC组合梁包括钢梁和UHPC梁,钢梁为焊接工字钢10,UHPC梁为矩形平板型梁9;焊接工字钢10的上翼缘板上设有多个剪力连接件7,焊接工字钢10的腹板和下翼缘板在端部也设有多个剪力连接件7,焊接工字钢10的端部埋设于竖板8中。本实施例中,上述剪力连接件7可为栓钉,栓钉的直径可为10-30mm,高度可为30-150mm,具体规格视钢梁与UHPC梁的尺寸而定。In this embodiment, the main girder body 100 is a steel-UHPC composite beam. The steel-UHPC composite beam includes a steel beam and a UHPC beam. The steel beam is a welded I-beam 10 , and the UHPC beam is a rectangular flat beam 9 ; multiple shear connectors 7 are provided on the upper flange of the welded I-beam 10 , and multiple shear connectors 7 are also provided at the ends of the welded I-beam 10 . In this embodiment, the above-mentioned shear connector 7 can be a stud, the diameter of the stud can be 10-30mm, and the height can be 30-150mm, and the specific specification depends on the size of the steel beam and the UHPC beam.
本实施例的主梁单元的其他结构可与实施例1相同。Other structures of the main beam unit in this embodiment can be the same as in Embodiment 1.
本实施例的主梁结构,主要由多个上述主梁单元纵桥向连接而成,纵桥向相邻主梁单元的纵桥向外延板3紧密连接形成侧面以及底部封闭的密封区域用于现浇接缝混凝土。The main girder structure of this embodiment is mainly composed of a plurality of above-mentioned main girder units connected in the longitudinal bridge direction, and the longitudinal bridges are closely connected to the longitudinal bridges of adjacent main girder units to the extension plates 3 to form a sealed area with closed sides and bottoms for cast-in-place joint concrete.
本实施例的主梁结构的施工方法可与实施例1相同。The construction method of the main beam structure of this embodiment can be the same as that of Embodiment 1.
实施例3:Example 3:
如图13-图16所示,本实施例的带UHPC模壳结构的主梁单元(类型III),包括主梁本体100,主梁本体100的至少一个纵桥向端部设有UHPC模壳结构,UHPC模壳结构包括位于主梁本体100端部的竖板8,竖板8的侧边以及底边向远离主梁本体100的方向延伸设有纵桥向外延板3。As shown in FIGS. 13-16 , the main girder unit (Type III) with UHPC formwork structure of this embodiment includes a main girder body 100, at least one longitudinal bridge end of the main girder body 100 is provided with a UHPC formwork structure, and the UHPC formwork structure includes a riser 8 located at the end of the main girder body 100, and the side and bottom edge of the riser 8 extend in a direction away from the main girder body 100.
本实施例中,竖板8在远离主梁本体100一侧的表面上设有多个齿键4,其具体布置可与实施例1相同。In this embodiment, the riser 8 is provided with a plurality of tooth keys 4 on the surface away from the main girder body 100 , and its specific arrangement can be the same as that of the first embodiment.
本实施例中,主梁本体100为UHPC单梁,UHPC单梁为π型梁2。具体的,π型梁2包括顶板21、一对弧形腹板22和一对底板23,底板23设于弧形腹板22底部,一对弧形腹板22沿纵桥向中心线对称设于顶板21底部;弧形腹板22的横桥向截面呈现两头大中间小,弧形腹板22的横桥向截面两侧为圆弧形,弧形腹板22两侧与顶板21或底板23的接触过渡处为弧形过渡。In this embodiment, the main beam body 100 is a UHPC single beam, and the UHPC single beam is a π-shaped beam 2 . Specifically, the π-shaped beam 2 includes a top plate 21, a pair of arc-shaped webs 22 and a pair of bottom plates 23. The bottom plate 23 is arranged at the bottom of the arc-shaped web 22, and a pair of arc-shaped webs 22 are symmetrically arranged at the bottom of the top plate 21 along the longitudinal bridge to the center line; transition.
本实施例的主梁单元的其他结构可与实施例1相同。Other structures of the main beam unit in this embodiment can be the same as in Embodiment 1.
本实施例的主梁结构,主要由多个上述主梁单元纵桥向连接而成,纵桥向相邻主梁单元的纵桥向外延板3紧密连接形成侧面以及底部封闭的密封区域用于现浇接缝混凝土。The main girder structure of this embodiment is mainly composed of a plurality of above-mentioned main girder units connected in the longitudinal bridge direction, and the longitudinal bridges are closely connected to the longitudinal bridges of adjacent main girder units to the extension plates 3 to form a sealed area with closed sides and bottoms for cast-in-place joint concrete.
本实施例的主梁结构的施工方法可与实施例1相同。The construction method of the main beam structure of this embodiment can be the same as that of Embodiment 1.

Claims (10)

  1. 一种带UHPC模壳结构的主梁单元,其特征在于,包括主梁本体(100),所述主梁本体(100)的至少一个纵桥向端部设有UHPC模壳结构,所述UHPC模壳结构包括位于所述主梁本体(100)端部的竖板(8),所述竖板(8)的侧边以及底边向远离所述主梁本体(100)的方向延伸设有纵桥向外延板(3)。A main beam unit with a UHPC formwork structure, characterized in that it comprises a main beam body (100), at least one longitudinal bridge end of the main beam body (100) is provided with a UHPC formwork structure, and the UHPC formwork structure includes a riser (8) located at the end of the main beam body (100), and the side and bottom edge of the riser (8) extend in a direction away from the main beam body (100) and are provided with a longitudinal bridge outward extension plate (3).
  2. 根据权利要求1所述的主梁单元,其特征在于,所述竖板(8)在远离所述主梁本体(100)一侧的表面上设有多个齿键(4)。The main beam unit according to claim 1, characterized in that, the riser (8) is provided with a plurality of teeth keys (4) on a surface away from the main beam body (100).
  3. 根据权利要求2所述的主梁单元,其特征在于,所述齿键(4)为梯形齿键,所述梯形齿键包括上顶面与下底面,所述上顶面的面积大于所述下底面的面积,所述下底面靠近所述竖板(8),所述上顶面远离所述竖板(8);相邻所述梯形齿键在高度方向的距离为15-25cm,所述梯形齿键的侧面的倾角为45-75°,所述梯形齿键凸出所述竖板(8)表面的厚度为5-10cm,所述梯形齿键的行数为3-5行,所述梯形齿键的列数为2-5列。The main beam unit according to claim 2, characterized in that the tooth key (4) is a trapezoidal tooth key, the trapezoidal tooth key includes an upper top surface and a lower bottom surface, the area of the upper top surface is larger than the area of the lower bottom surface, the lower bottom surface is close to the vertical plate (8), and the upper top surface is far away from the vertical plate (8); the distance between the adjacent trapezoidal tooth keys in the height direction is 15-25cm, the inclination angle of the side of the trapezoidal tooth key is 45-75°, and the trapezoidal tooth key protrudes The thickness of the surface of the riser (8) is 5-10 cm, the number of rows of the trapezoidal tooth keys is 3-5, and the number of columns of the trapezoidal tooth keys is 2-5.
  4. 根据权利要求1-3中任一项所述的主梁单元,其特征在于,所述主梁本体(100)包括钢-UHPC组合梁或UHPC单梁,所述钢-UHPC组合梁包括钢梁和UHPC梁,所述钢梁包括热轧型钢(1)或焊接工字钢(10),所述UHPC梁包括T型梁、π型梁(2)、工字型梁或矩形平板型梁(9);所述钢梁的上翼缘板上设有多个剪力连接件(7),所述钢梁的腹板和下翼缘板在端部也设有多个剪力连接件(7),所述钢梁的端部埋设于所述竖板(8)中;所述UHPC单梁为π型梁(2)。The main beam unit according to any one of claims 1-3, wherein the main beam body (100) comprises a steel-UHPC composite beam or a UHPC single beam, the steel-UHPC composite beam comprises steel beams and UHPC beams, the steel beam comprises hot-rolled steel (1) or welded I-beam (10), and the UHPC beam comprises T-beams, π-beams (2), I-beams or rectangular flat beams (9); the upper flange of the steel beam is provided with a plurality of shears The force connector (7), the web and the lower flange of the steel beam are also provided with a plurality of shear connectors (7) at the end, and the end of the steel beam is embedded in the vertical plate (8); the UHPC single beam is a π-shaped beam (2).
  5. 根据权利要求4所述的主梁单元,其特征在于,所述π型梁(2)包括顶板(21)、一对弧形腹板(22)和一对底板(23),所述底板(23)设于所述弧形腹板(22)底部,一对所述弧形腹板(22)沿纵桥向中心线对称设于所述顶板(21)底部;所述弧形腹板(22)的横桥向截面呈现两头大中间小,所述弧形腹板(22)的横桥向截面两侧为圆弧形,所述弧形腹板(22)两侧与所述顶板(21)或底板(23)的接触过渡处为弧形过渡。The main girder unit according to claim 4, wherein the π-shaped beam (2) comprises a top plate (21), a pair of arc-shaped webs (22) and a pair of bottom plates (23), the base plate (23) is arranged at the bottom of the arc-shaped web (22), and a pair of the arc-shaped webs (22) are symmetrically arranged at the bottom of the top plate (21) along the centerline of the longitudinal bridge; 22) The two sides of the cross-section of the transverse bridge are arc-shaped, and the contact transition between the two sides of the arc-shaped web (22) and the top plate (21) or the bottom plate (23) is arc-shaped transition.
  6. 根据权利要求1-3中任一项所述的主梁单元,其特征在于,所述主梁本体(100)的至少一个纵桥向端部的顶部设有经凿毛处理的半槽口(5),所述半槽口(5)的横桥向两侧保留有侧壁,所述半槽口(5)的纵桥向长度为L/6-L/10,其中L是指所述主梁本体(100)的长度。According to the main beam unit according to any one of claims 1-3, it is characterized in that, the top of at least one longitudinal bridge end of the main beam body (100) is provided with a half-notch (5) processed by chiseling, side walls are reserved on both sides of the transverse bridge of the half-notch (5), and the longitudinal bridge length of the half-notch (5) is L/6-L/10, wherein L refers to the length of the main beam body (100).
  7. 根据权利要求6所述的主梁单元,其特征在于,所述半槽口(5)中设有由所述主梁本体(100)内部向外延伸的外延钢筋(6),所述半槽口(5)下方的梁体中也设有向外延伸的外延钢筋(6),所述外延钢筋(6)的外延长度不小于所述外延钢筋(6)直径的10倍。The main beam unit according to claim 6, characterized in that, the half notch (5) is provided with an extended steel bar (6) extending outward from the inside of the main beam body (100), and the beam body below the half notch (5) is also provided with an extended steel bar (6) extending outward, and the extension of the extended steel bar (6) is not less than 10 times the diameter of the extended steel bar (6).
  8. 根据权利要求1-3中任一项所述的主梁单元,其特征在于,所述竖板(8)、纵桥向外延板(3)和主梁本体(100)中的UHPC部分一体预制成型,且所述纵桥向外延板(3)的 上表面与所述主梁本体(100)上表面保持平齐,所述纵桥向外延板(3)的厚度为5-10cm,纵桥向长度为10-50cm。The main beam unit according to any one of claims 1-3, characterized in that, the vertical plate (8), the longitudinal bridge extension plate (3) and the UHPC part in the main beam body (100) are integrally prefabricated, and the upper surface of the longitudinal bridge extension plate (3) is flush with the upper surface of the main beam body (100), the thickness of the longitudinal bridge extension plate (3) is 5-10 cm, and the length of the longitudinal bridge direction is 10-50 cm.
  9. 一种主梁结构,其特征在于,主要由多个权利要求1-8中任一项所述的主梁单元纵桥向连接而成,纵桥向相邻所述主梁单元的纵桥向外延板(3)紧密连接形成侧面以及底部封闭的密封区域用于现浇接缝混凝土。A main girder structure, characterized in that it is mainly composed of the longitudinal bridges of the main girder units described in any one of claims 1-8, and the longitudinal bridges are closely connected to the longitudinal bridges of the adjacent main girder units to the extension plates (3) to form side and bottom sealed sealing areas for cast-in-place joint concrete.
  10. 一种如权利要求9所述的主梁结构的施工方法,其特征在于,包括以下步骤:A construction method for a main girder structure as claimed in claim 9, comprising the following steps:
    S1:在预制场安装所述主梁本体(100)以及UHPC模壳结构的模板,再浇筑UHPC形成带UHPC模壳结构的主梁单元;S1: install the main beam body (100) and the formwork of the UHPC formwork structure in the prefabrication yard, and then pour UHPC to form the main beam unit with the UHPC formwork structure;
    S2:利用运梁车将带UHPC模壳结构的主梁单元运至架设位置,利用吊装设备对其进行架设,并完成相邻所述主梁单元的纵桥向外延板(3)紧密连接形成密封区域;S2: Transport the main girder unit with UHPC formwork structure to the erection position with a beam transport vehicle, erect it with hoisting equipment, and complete the close connection of the longitudinal bridge of the adjacent main girder unit to the extension plate (3) to form a sealed area;
    S3:在上述密封区域中现浇UHPC并养护,即完成施工。S3: UHPC is cast in-situ and cured in the above-mentioned sealed area, and the construction is completed.
PCT/CN2022/103536 2022-01-18 2022-07-04 Main beam unit having uhpc shuttering structure, main beam structure, and construction method therefor WO2023137999A1 (en)

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