WO2023134375A1 - Large-span false roof structure using downward horizontal approach filling method, and construction method - Google Patents

Large-span false roof structure using downward horizontal approach filling method, and construction method Download PDF

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WO2023134375A1
WO2023134375A1 PCT/CN2022/138800 CN2022138800W WO2023134375A1 WO 2023134375 A1 WO2023134375 A1 WO 2023134375A1 CN 2022138800 W CN2022138800 W CN 2022138800W WO 2023134375 A1 WO2023134375 A1 WO 2023134375A1
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grid
arc
rectangular
shaped
steel
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PCT/CN2022/138800
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French (fr)
Chinese (zh)
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孙晓刚
王瑜
童川
付建新
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山东黄金矿业(莱州)有限公司焦家金矿
北京科技大学
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Publication of WO2023134375A1 publication Critical patent/WO2023134375A1/en

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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/006Lining anchored in the rock
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/10Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
    • E21D11/107Reinforcing elements therefor; Holders for the reinforcing elements

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  • the invention relates to the technical field of mining, in particular to a large-span false roof structure and a construction method of a downward horizontal approach filling method.
  • the filling method is one of the three major mining methods of metal mines at present. Especially with the improvement of safety and environmental protection requirements, the filling method has gradually become the main mining method of various metal mines, especially for gold, silver, copper and other precious metal mines. , The filling method can ensure the effective exploitation of precious metal resources.
  • the downward horizontal layering approach and filling mining method is usually adopted.
  • the main feature of this method is to mine the upper layered ore body first, then build a false roof and fill it, and then recover the lower ore body under the protection of the false roof. Therefore, filling the false roof is the key to ensuring the mining safety of the lower ore body It is also one of the key procedures of the downward horizontal layered approach filling mining method.
  • the main factor determining the stability of the false roof is the strength of the filling body. Due to the limited strength of the filling body itself, it is easy to be damaged under the action of tensile stress, causing the false roof to cross. Therefore, in order to make up for the weakness of the low strength of the filling body, at present, generally refer to the production idea of reinforced concrete, arrange a certain size of metal mesh in the filling body, so as to improve the strength of the filling body, the structure of the steel mesh and its reasonable collocation with the filling body , becomes the key to the stability of the false roof filling, directly determines the stable span and height of the false roof, and then affects the overall mining efficiency. At the same time, the structural form of the steel mesh will also have a significant impact on the construction efficiency of the false roof.
  • the key to increasing the access span is to increase the strength of the filled false roof, especially the tensile strength at the bottom of the exposed false roof.
  • the main method is to increase the metal mesh structure to improve the overall strength.
  • the prior art discloses a false roof of filling body with a built-in preset metal mesh reinforcement structure and its construction method.
  • a metal mesh composite structure is formed, thereby improving the filling capacity.
  • the strength of the false roof but when this method is installed on site, it is necessary to arrange multiple fixed anchor rods on the side, the construction period is long, the structure of the combined metal mesh is complex, and the on-site assembly is difficult. In addition, this structure cannot effectively improve the route span.
  • the prior art also discloses a method of filling a false roof with a shrinkable mesh material. This method uses 3D printing technology to produce a grid structure for on-site installation. It has the advantages of high efficiency and convenience, but the 3D printing technology is difficult.
  • the cost is high, and this method cannot effectively increase the route span.
  • the prior art also discloses an artificial false roof construction method based on paste filling.
  • high-strength paste filling carrying out steel support + wooden support, and arranging steel bars and suspension bars, the high Large-diameter deep holes are used for safe and efficient mining at the first stage, but this invention requires a large number of support constructions, resulting in slow construction efficiency of the overall false roof, and the need to arrange hanging bars and bottom bars at the same time, resulting in complicated construction.
  • the invention provides a downward horizontal filling method for the problems of small span of false roof, low mining efficiency, insufficient strength of filling false roof, easy crossover after exposure, complex installation and layout of metal mesh on site, and slow efficiency.
  • the structure includes a cemented filling body, a prefabricated skeleton and a fixed anchor rod, the prefabricated skeleton is fixed on the side wall of the approach through the fixed anchor rod, and the cemented filling body fills the prefabricated skeleton;
  • the prefabricated skeleton includes arc-shaped grid, rectangular grid, pre-stressed steel bars, steel anchor rods and metal mesh,
  • the arc-shaped grid frame is placed at the bottom of the filling false roof, and the two ends of the lower long-side steel bars at the bottom of the arc-shaped grid frame are welded with pre-tensioned stress steel bars.
  • Two welded reinforcement anchor rods are welded on the rectangular grid frame, and metal mesh is arranged on the back side of the rectangular grid frame and the upper part of the pre-tensioned stress reinforcement.
  • the cemented filling body is formed by the hydration and condensation of the filling slurry.
  • the height of the cemented filling body is the height of the false roof, and the 28-day strength of the filling body is required to be ⁇ 5 MPa.
  • the arc-shaped net frame is a double-layer net frame.
  • the long and short sides of the arc-shaped net frame are both arc-shaped. It is made of Q235 or Q335 ribbed steel bars.
  • the diameter of the steel bars is 12-16mm. ⁇ 400mm; the vertical distance between the highest point and the lowest point of the arc-shaped steel bars on the long side and short side of the arc-shaped grid frame is 300-500mm; the grid unit of the arc-shaped grid frame is rectangular or triangular.
  • the rectangular network frame is a double-layer network frame, which is made of Q235 or Q335 ribbed steel bars.
  • the diameter of the steel bar is 12-16mm.
  • the layer spacing of the rectangular network frame is 300-500mm. 4.0m, the width is the same as that of the curved grid; the grid unit of the rectangular grid is rectangular or triangular.
  • the first steel anchor and the second steel anchor are made of Q235 or Q335 ribbed steel bars, the diameter of the steel bar is 12-16mm, the length of the first steel anchor is 1.5-2.0m, and the length of the second steel anchor is 0.5-1.0m.
  • Reinforcement anchor rod 1 is welded perpendicular to the plane of the rectangular grid, and three reinforcement rods 2 are welded in each row on the arc grid.
  • One of the three reinforcement anchor rods 2 is arranged vertically in the center of the arc grid, and the other two are located in the center.
  • the two sides of the reinforcement anchor rod 2 are arranged obliquely.
  • the metal mesh is welded with ribbed steel bars, with a diameter of 6mm to 10mm and a mesh size of 50mm ⁇ 50mm to 100mm ⁇ 100mm.
  • the construction method of this false roof structure comprises steps as follows:
  • the span of the arc-shaped grid intercept the corresponding length, use welding to connect with the two ends of the lower steel bars of the arc-shaped grid, and arrange a pre-tensioned stress reinforcement every 1.5-2.0m in the width direction of the arc-shaped grid;
  • metal mesh Before the end of mining, arrange metal mesh on the pre-tensioned stress reinforcement of the arc-shaped grid, and connect it firmly by binding or welding.
  • the metal mesh exceeds the short sides of the arc-shaped grid by 50-100mm;
  • the metal mesh is arranged on the back side of the frame, and it is firmly connected by binding or welding.
  • the metal mesh exceeds 50-100mm on both sides of the long side of the arc-shaped mesh frame;
  • S5 Arrange a fixed bolt hole every 2 ⁇ 3m along the two sides of the access road, the diameter of the hole is 40mm, the depth is 1.5 ⁇ 2m, and the slope is 15 ⁇ 30° downward; the height of the hole is 0.5 ⁇ 1.0m from the bottom plate, and the fixed Anchor rods are driven into each borehole respectively, with a length of 0.5-1.0m exposed;
  • S6 Transport the two rectangular grids and one curved grid to the innermost side of the approach, first place the two rectangular grids on the two sides respectively, and the cantilever end of the steel anchor rod to the inner side of the approach to ensure that the grid Vertical and stable, then place the arc-shaped grid in the middle of the approach, and the two sides are in close contact with the rectangular grid, and welded to form a group of combined grids, and finally the rectangular grid on both sides and the fixed anchor welding;
  • the false roof structure has the advantages of reasonable structure, high strength, and good safety. It can effectively increase the size of the access road under the premise of ensuring safety, thereby greatly improving mining efficiency, and is especially suitable for deep mining.
  • the metal skeleton of the present invention can be prefabricated on the ground, which can be carried out synchronously with underground mining, thereby improving the construction efficiency of the false roof.
  • Fig. 1 is a schematic diagram of the large-span false roof structure skeleton of the downward horizontal approach filling method of the present invention
  • Fig. 2 is a schematic diagram of the arc-shaped grid structure in the large-span false roof structure of the downward horizontal approach filling method of the present invention
  • Fig. 3 is a schematic diagram of the rectangular grid structure in the large-span false roof structure of the downward horizontal approach filling method of the present invention
  • Fig. 4 is a schematic diagram of the metal mesh structure at the bottom of the false roof in the large-span false roof structure of the downward horizontal approach filling method of the present invention
  • Fig. 5 is a structure diagram of the metal mesh on the back side of the rectangular grid in the large-span false roof structure of the downward horizontal approach filling method of the present invention.
  • 1-reinforcement anchor rod one 2-reinforcement anchor rod two; 3-pretensioned stress reinforcement; 4-fixed anchor rod; 5-rectangular grid; 6-arc grid; 7-metal mesh.
  • the invention provides a large-span false roof structure and a construction method of a downward horizontal approach filling method.
  • the false roof structure includes a cemented filling body, a prefabricated skeleton and a fixed anchor rod 4, the prefabricated skeleton is fixed on the side wall of the approach through the fixed anchor rod 4, and the cemented filling body fills the prefabricated skeleton;
  • the prefabricated skeleton includes arc-shaped grid frame 6, rectangular grid frame 5, pre-stressed steel bars 3, steel anchor rods and metal mesh 7, and the prefabricated grid frame is the skeleton of the false roof, which improves the strength of the overall false roof and ensures safety;
  • the arc-shaped network frame 6 is placed at the bottom of the filling false roof, and the two ends of the long-side steel bars on the lower layer of the arc-shaped network frame 6 are welded with pre-tensioned stress steel bars 3, and the rectangular network frame 5 is arranged on both sides of the arc-shaped network frame 6, and the rectangular network frame 5 is welded Steel bar anchor one 1, welded steel bar anchor two 2 on the arc grid 6, the back side of the rectangular grid 5 and the pretensioned stress reinforcement 3 tops are all provided with metal mesh 7.
  • the cemented filling body is formed by the hydration and condensation of the filling slurry.
  • the height of the cemented filling body is the height of the false roof, and the 28-day strength of the filling body is required to be ⁇ 5 MPa.
  • the specific ratio of the cemented filling body is determined according to the mine tailings, the properties of the cementitious material and the parameters of the filling station.
  • the height of the filling body is 1.5-3.0m.
  • the arc-shaped network frame 6 is a double-layer network frame.
  • the long and short sides of the arc-shaped network frame 6 are both arc-shaped. It is made of Q235 or Q335 ribbed steel bars.
  • the distance between the steel bars is 200-400mm; the vertical distance between the highest point and the lowest point of the arc-shaped steel bars on the long side and short side of the arc-shaped grid frame 6 is 300-500mm; the grid unit of the arc-shaped grid frame 6 is rectangular or triangular , the size is 500 ⁇ 800mm.
  • the width of a single arc-shaped grid frame is 3-4m, and the span is 5.5-7.7m, which is determined according to the span of filling the false roof.
  • the rectangular network frame 5 is a double-layer network frame, made of Q235 or Q335 ribbed steel bars, the diameter of the steel bar is 12-16mm, the layer spacing of the rectangular network frame 5 is 300-500mm, and the height of the rectangular network frame 5 is 1.0- 1.5m, 3.0-4.0m long, and the same width as the arc grid; the grid unit of the rectangular grid is rectangular or triangular, with a size of 500-800mm.
  • the pre-tensioned stress steel bar is made of the same material as the grid frame, with a diameter of 16-20mm. It is pre-tensioned by the pre-tensioning method.
  • the pre-tensioning force is 5% to 10% of the tensile yield strength of the steel bar, and the length after pre-tensioning is 5.5 ⁇ 7.7m, the same span as the arc grid.
  • the steel anchor 1 and the steel anchor 2 are made of Q235 or Q335 ribbed steel bar, the diameter of the steel bar is 12-16mm, the length of the steel anchor 1 is 1.5-2.0m, and the length of the steel anchor 2 is 0.5-1.0m.
  • Reinforced anchor rod 1 is welded perpendicular to the plane of rectangular network frame 5 , and three reinforced steel anchor rods 2 2 are welded in each row on arc-shaped network frame 6 . , and the other two are arranged obliquely on both sides of the central reinforcement anchor rod 2.
  • the metal mesh is made of welded ribbed steel bars, with a diameter of 6mm to 10mm and a mesh size of 50mm ⁇ 50mm to 100mm ⁇ 100mm.
  • the function of the fixed anchor is that the skeleton is fixed on the side wall, and the pipe seam anchor is adopted, with a diameter of 41mm.
  • the construction method of this false roof structure comprises steps as follows:
  • each upper-layer steel bar is arranged with 3 steel-bar anchor rods 2, which are respectively arranged at 1/4 and 1/4 of the upper layer of steel bars. 2 and 3/4, of which 1/2 anchors are vertically upward, 1/4 and 3/4 anchors have an angle of 60-75° with the horizontal, and 1/4 and 3/4 anchors are symmetrically distributed;
  • connection modes of steel anchor rod one 1 and steel reinforcement anchor rod two 2 to the network frame are welding.
  • the corresponding length is intercepted, and the two ends of the steel bars on the lower layer of the arc-shaped grid are connected by welding, and a pre-tensioned stress reinforcement 3 is arranged every 1.5-2.0m in the width direction of the arc-shaped grid;
  • metal mesh 7 Before the mining is completed, arrange metal mesh 7 on the pre-tensioned steel bars 3 of the arc-shaped grid 6, and connect them firmly by binding or welding.
  • the metal mesh 7 exceeds the short sides of the arc-shaped grid 6 by 50 ⁇ 100mm;
  • the metal mesh 7 is arranged on the back side of the rectangular grid frame 5, which is firmly connected by binding or welding, and the metal mesh exceeds the two sides of the long side of the arc-shaped grid frame by 50-100 mm;
  • S5 Arrange a fixed bolt hole every 2 ⁇ 3m along the two sides of the access road, the diameter of the hole is 40mm, the depth is 1.5 ⁇ 2m, and the slope is 15 ⁇ 30° downward; the height of the hole is 0.5 ⁇ 1.0m from the bottom plate, and the fixed Anchor rods 4 are driven into each borehole respectively, and the length of 0.5-1.0m is exposed;
  • S6 Transport two rectangular net frames 5 and one arc-shaped net frame 6 to the innermost side of the approach, first place the two rectangular net frames 5 on the two sides respectively, and the cantilever end of the steel anchor bar-1 faces the innermost side of the approach , to ensure that the network frame is vertical and stable, then place the arc-shaped network frame 6 in the middle of the approach, and the two sides are in close contact with the rectangular network frame 5 respectively, and welded to form a group of combined network frames, and finally the rectangular network frames on both sides Frame 5 is welded with fixed anchor rod 4;
  • the bottom of the filling false roof mainly bears the effect of tension, and the filling body is a brittle material with extremely low tensile strength. False roof safety is of paramount importance.
  • the tensile strength of the bottom of the filling body can be greatly improved, so that the stability of the filling body can be ensured while increasing the span of the false roof.
  • the pre-tensioned stress reinforcement is arranged in the lower reinforcement of the arc-shaped network frame, which further enhances the overall tensile strength.
  • the steel bars on the upper layer of the arc-shaped network frame of the present invention are respectively arranged with three steel bar anchors, one is vertically arranged in the center, and two are arranged obliquely on both sides.
  • the grid frame drives the inclined anchor rods on both sides to move to the central disposal anchor rod, so that the filling body between them is squeezed, which can effectively improve the strength of the filling body in this part and prevent collapse. .
  • Rectangular net frames are arranged on both sides, and steel anchors facing the inside of the stope are arranged on the top. After connecting with the arc-shaped grid frames, an integral metal skeleton is formed to ensure the stability of the filling body on both sides. At the same time, the overall metal skeleton Play the role of suspension to ensure the safety of the structure.
  • the metal mesh laid on the top of the pre-tensioned steel bars can effectively support the false roof to ensure that the surface filling body does not collapse after the false roof is exposed; the metal mesh laid on the back of the rectangular grid frame on both sides, It can ensure that the filling bodies on both sides will not collapse after being exposed, causing loss and dilution of ore.

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Abstract

Disclosed is a large-span false roof structure of a downward horizontal approach filling method, the structure comprising a cemented filling body, a prefabricated framework, and fixing anchor rods (4), wherein the prefabricated framework comprises an arc-shaped net rack (6), rectangular net racks (5), a pre-tensile stress steel bar (3), steel bar anchor rods and a metal net (7); the arc-shaped net rack (6) is arranged at the bottom of a filling false roof and is a double-layer net rack; the pre-tensile stress steel bar (3) is welded to two ends of a lower-layer steel bar at the bottom of the arc-shaped net rack (6), and the rectangular net racks (5) are arranged on two sides of the arc-shaped net rack (6); steel bar anchor rods I (1) are welded to the rectangular net racks (5), and steel bar anchor rods II (2) are welded to the arc-shaped net rack (6); and the rectangular net racks (5) are fixed to a side wall by means of the fixing anchor rods (4), the metal net (7) is arranged on back sides of the rectangular net racks (5) and an upper portion of the pre-tensile stress steel bar (3), and the arranged prefabricated framework is filled with the cemented filling body. The structure has the advantages such as being reasonable in terms of structure, high in terms of strength, and good in terms of safety, the approach size can be effectively increased on the basis that safety is guaranteed, thereby significantly improving the mining efficiency, and the structure is particularly suitable for deep mining. Further disclosed is a construction method using the structure.

Description

一种下向水平进路充填法大跨度假顶结构及构筑方法A large-span false roof structure and construction method with downward horizontal approach filling method 技术领域technical field
本发明涉及采矿技术领域,特别是指一种下向水平进路充填法大跨度假顶结构及构筑方法。The invention relates to the technical field of mining, in particular to a large-span false roof structure and a construction method of a downward horizontal approach filling method.
背景技术Background technique
充填法是目前金属矿山的三大开采方法之一,尤其是随着安全及环保要求的提高,充填法逐渐成为了各类金属矿山主要的开采方法,尤其是对于金、银、铜等贵金属矿山,充填法可保证贵重金属资源的有效开采。The filling method is one of the three major mining methods of metal mines at present. Especially with the improvement of safety and environmental protection requirements, the filling method has gradually become the main mining method of various metal mines, especially for gold, silver, copper and other precious metal mines. , The filling method can ensure the effective exploitation of precious metal resources.
对于价值高,但矿岩稳定性差或地应力较高的金属矿开采,通常采用下向水平分层进路充填采矿法。该方法的主要特点是先开采上分层矿体,然后构筑假顶并进行充填,在假顶的保护下对下方的矿体进行回采,因此充填假顶对保证下部矿体的开采安全具有关键的作用,也是下向水平分层进路充填采矿法的关键工序之一。For the mining of metal ores with high value but poor rock stability or high ground stress, the downward horizontal layering approach and filling mining method is usually adopted. The main feature of this method is to mine the upper layered ore body first, then build a false roof and fill it, and then recover the lower ore body under the protection of the false roof. Therefore, filling the false roof is the key to ensuring the mining safety of the lower ore body It is also one of the key procedures of the downward horizontal layered approach filling mining method.
决定充填假顶稳定性的主要因素是充填体的强度,由于充填体本身强度有限,极易在拉应力作用下发生破坏,引起假顶的跨冒。因此,为弥补充填体强度低的弱点,目前一般参考钢筋混凝土的生产思路,在充填体中布置一定规格的金属网,从而提高充填体的强度,钢筋网的结构及其与充填体的合理搭配,成为充填假顶稳定的关键,直接决定了假顶的稳定跨度及高度,进而影响整体的开采效率,同时钢筋网的结构形式对假顶的构筑效率也会产生重大影响。The main factor determining the stability of the false roof is the strength of the filling body. Due to the limited strength of the filling body itself, it is easy to be damaged under the action of tensile stress, causing the false roof to cross. Therefore, in order to make up for the weakness of the low strength of the filling body, at present, generally refer to the production idea of reinforced concrete, arrange a certain size of metal mesh in the filling body, so as to improve the strength of the filling body, the structure of the steel mesh and its reasonable collocation with the filling body , becomes the key to the stability of the false roof filling, directly determines the stable span and height of the false roof, and then affects the overall mining efficiency. At the same time, the structural form of the steel mesh will also have a significant impact on the construction efficiency of the false roof.
同时,随着开采深度的增加,大尺寸采场,高效率回采逐渐成为金属矿开采的主要技术思路,如何在保证安全的前提下,有效扩大进路尺寸是未来下向水平进路充填法的主要发展方向。At the same time, with the increase of mining depth, large-scale stope and high-efficiency mining have gradually become the main technical ideas of metal ore mining. How to effectively expand the size of the route under the premise of ensuring safety is the key to the future downward horizontal route filling method. The main direction of development.
加大进路跨度的关键是提高充填假顶的强度,尤其是揭露后假顶底部的抗拉强度,目前主要的方法是增加金属网结构,以提高整体强度。The key to increasing the access span is to increase the strength of the filled false roof, especially the tensile strength at the bottom of the exposed false roof. At present, the main method is to increase the metal mesh structure to improve the overall strength.
如现有技术中公开了一种内置预置金属网加固结构的下向进路充填体假 顶及其施工方法,通过布置边网、底网及立网,形成金属网组合结构,进而提高充填假顶的强度,但该方法在现场安装时,需要在边帮布置多个固定锚杆,施工周期长,组合金属网结构复杂,现场组装难度较大,另外,该结构并不能有效提高进路跨度。现有技术中还公开了一种利用可收缩的网状材料充填假顶构筑方法,该方法通过3D打印技术生产网架架构,进行现场安装,具有高效便捷的优点,但3D打印技术难度大,成本较高,该方法也无法有效提升进路跨度。现有技术中还公开了一种基于膏体充填的人工假顶构筑方法,通过采用高强度膏体充填体、进行钢支架+木支护、布置钢筋与吊筋,可实现软弱破碎矿体高阶段大直径深孔安全高效回采,但该发明需要进行大量的支护施工,造成整体假顶构筑效率慢,且需同时布置吊筋和底筋,造成施工复杂。For example, the prior art discloses a false roof of filling body with a built-in preset metal mesh reinforcement structure and its construction method. By arranging the side mesh, bottom mesh and vertical mesh, a metal mesh composite structure is formed, thereby improving the filling capacity. The strength of the false roof, but when this method is installed on site, it is necessary to arrange multiple fixed anchor rods on the side, the construction period is long, the structure of the combined metal mesh is complex, and the on-site assembly is difficult. In addition, this structure cannot effectively improve the route span. The prior art also discloses a method of filling a false roof with a shrinkable mesh material. This method uses 3D printing technology to produce a grid structure for on-site installation. It has the advantages of high efficiency and convenience, but the 3D printing technology is difficult. The cost is high, and this method cannot effectively increase the route span. The prior art also discloses an artificial false roof construction method based on paste filling. By adopting high-strength paste filling, carrying out steel support + wooden support, and arranging steel bars and suspension bars, the high Large-diameter deep holes are used for safe and efficient mining at the first stage, but this invention requires a large number of support constructions, resulting in slow construction efficiency of the overall false roof, and the need to arrange hanging bars and bottom bars at the same time, resulting in complicated construction.
发明内容Contents of the invention
本发明针对下向水平进路充填法假顶跨度小、开采效率低,充填假顶强度不足,揭露后易跨冒以及金属网现场安装布置复杂、效率慢等问题,提供一种下向水平进路充填法大跨度假顶结构及构筑方法。The invention provides a downward horizontal filling method for the problems of small span of false roof, low mining efficiency, insufficient strength of filling false roof, easy crossover after exposure, complex installation and layout of metal mesh on site, and slow efficiency. Road filling method for long-span false roof structure and construction method.
该结构包括胶结充填体、预制骨架和固定锚杆,预制骨架通过固定锚杆固定在进路边壁上,胶结充填体对预制骨架进行充填;The structure includes a cemented filling body, a prefabricated skeleton and a fixed anchor rod, the prefabricated skeleton is fixed on the side wall of the approach through the fixed anchor rod, and the cemented filling body fills the prefabricated skeleton;
其中,预制骨架包括弧形网架、矩形网架、预拉应力钢筋、钢筋锚杆和金属网,Among them, the prefabricated skeleton includes arc-shaped grid, rectangular grid, pre-stressed steel bars, steel anchor rods and metal mesh,
弧形网架置于充填假顶底部,弧形网架底部下层长边钢筋两端焊接预拉应力钢筋,弧形网架两侧布置矩形网架,矩形网架上焊接钢筋锚杆一,弧形网架上焊接钢筋锚杆二,矩形网架背侧和预拉应力钢筋上部均设置金属网。The arc-shaped grid frame is placed at the bottom of the filling false roof, and the two ends of the lower long-side steel bars at the bottom of the arc-shaped grid frame are welded with pre-tensioned stress steel bars. Two welded reinforcement anchor rods are welded on the rectangular grid frame, and metal mesh is arranged on the back side of the rectangular grid frame and the upper part of the pre-tensioned stress reinforcement.
胶结充填体由充填料浆水化凝结形成,胶结充填体高度为假顶高度,要求充填体28天强度≥5MPa。The cemented filling body is formed by the hydration and condensation of the filling slurry. The height of the cemented filling body is the height of the false roof, and the 28-day strength of the filling body is required to be ≥ 5 MPa.
弧形网架为双层网架,弧形网架的长边和短边均为弧形,采用Q235或Q335带肋钢筋制作,钢筋直径12~16mm,两层弧形钢筋之间的距离200~400mm;弧形网架长边和短边上部弧形钢筋最高点与最低点之间的垂直距离为300~500mm;弧形网架网格单元为矩形或三角形。The arc-shaped net frame is a double-layer net frame. The long and short sides of the arc-shaped net frame are both arc-shaped. It is made of Q235 or Q335 ribbed steel bars. The diameter of the steel bars is 12-16mm. ~400mm; the vertical distance between the highest point and the lowest point of the arc-shaped steel bars on the long side and short side of the arc-shaped grid frame is 300-500mm; the grid unit of the arc-shaped grid frame is rectangular or triangular.
矩形网架为双层网架,采用Q235或Q335带肋钢筋制作,钢筋直径 12~16mm,矩形网架的层间距为300~500mm,矩形网架的高度为1.0~1.5m,长为3.0~4.0m,宽度与弧形网架宽度相同;矩形网架网格单元为矩形或三角形。The rectangular network frame is a double-layer network frame, which is made of Q235 or Q335 ribbed steel bars. The diameter of the steel bar is 12-16mm. The layer spacing of the rectangular network frame is 300-500mm. 4.0m, the width is the same as that of the curved grid; the grid unit of the rectangular grid is rectangular or triangular.
钢筋锚杆一和钢筋锚杆二采用Q235或Q335带肋钢筋制作,钢筋直径12~16mm,钢筋锚杆一长度为1.5~2.0m,钢筋锚杆二长度为0.5~1.0m。The first steel anchor and the second steel anchor are made of Q235 or Q335 ribbed steel bars, the diameter of the steel bar is 12-16mm, the length of the first steel anchor is 1.5-2.0m, and the length of the second steel anchor is 0.5-1.0m.
钢筋锚杆一垂直于矩形网架平面焊接,弧形网架上每排焊接三根钢筋锚杆二,三根钢筋锚杆二中的一根位于弧形网架的中央垂直布置,另外两根位于中央钢筋锚杆二的两侧倾斜布置。 Reinforcement anchor rod 1 is welded perpendicular to the plane of the rectangular grid, and three reinforcement rods 2 are welded in each row on the arc grid. One of the three reinforcement anchor rods 2 is arranged vertically in the center of the arc grid, and the other two are located in the center. The two sides of the reinforcement anchor rod 2 are arranged obliquely.
金属网采用带肋钢筋焊接制作,直径为6mm~10mm,网度为50mm×50mm~100mm×100mm。The metal mesh is welded with ribbed steel bars, with a diameter of 6mm to 10mm and a mesh size of 50mm×50mm to 100mm×100mm.
该假顶结构的构筑方法,包括步骤如下:The construction method of this false roof structure comprises steps as follows:
S1:根据采场进路设计跨度及长度,在开采结束前,在地面预制弧形网架与矩形网架:S1: According to the design span and length of the stope approach, before the end of mining, prefabricate the arc-shaped grid and rectangular grid on the ground:
沿弧形网架宽度方向每隔1.5~2m选择一根上层钢筋布置钢筋锚杆二,每个上层钢筋布置根钢筋锚杆二,分别布置在上层钢筋的1/4、1/2及3/4处,其中1/2处锚杆垂直向上,1/4和3/4处锚杆与水平夹角60~75°,1/4和3/4处锚杆对称分布;Along the width direction of the arc-shaped grid frame, select one upper steel bar every 1.5-2m to arrange two steel anchor rods, and arrange two steel bar anchor rods for each upper steel bar, and arrange them respectively at 1/4, 1/2 and 3/3 of the upper steel bars. 4 places, of which 1/2 of the bolts are vertically upward, the angle between the 1/4 and 3/4 of the bolts and the horizontal is 60-75°, and the 1/4 and 3/4 of the bolts are symmetrically distributed;
沿矩形网架长度方向每隔1~1.5m布置一条钢筋锚杆一,钢筋锚杆一与矩形网架长边垂直;Along the length direction of the rectangular network frame, arrange a steel anchor bar 1 at intervals of 1 to 1.5m, and the steel bar anchor bar 1 is perpendicular to the long side of the rectangular network frame;
S2:在开采结束前,完成制作预拉应力钢筋:S2: Before the end of mining, complete the production of pre-stressed steel bars:
根据弧形网架跨度,截取相应长度,采用焊接的方式与弧形网架下层钢筋两端进行连接,在弧形网架宽度方向每隔1.5~2.0m布置一条预拉应力钢筋;According to the span of the arc-shaped grid, intercept the corresponding length, use welding to connect with the two ends of the lower steel bars of the arc-shaped grid, and arrange a pre-tensioned stress reinforcement every 1.5-2.0m in the width direction of the arc-shaped grid;
S3:在开采结束前,在弧形网架的预拉应力钢筋上布置金属网,通过绑扎或焊接的方式连接牢固,金属网分别超出弧形网架短边两侧50~100mm;在矩形网架背侧布置金属网,通过绑扎或焊接的方式连接牢固,金属网分别超出弧形网架长边两侧50~100mm;S3: Before the end of mining, arrange metal mesh on the pre-tensioned stress reinforcement of the arc-shaped grid, and connect it firmly by binding or welding. The metal mesh exceeds the short sides of the arc-shaped grid by 50-100mm; The metal mesh is arranged on the back side of the frame, and it is firmly connected by binding or welding. The metal mesh exceeds 50-100mm on both sides of the long side of the arc-shaped mesh frame;
S4:开采结束后,将装配好的弧形网架和矩形网架运输至采场附近,同时,对采场底板及两帮进行清理,保证底板平坦、无明显凸起、无积水,两帮没有明显的超采与欠采,并将浮石清理干净;S4: After mining, transport the assembled arc grid and rectangular grid to the vicinity of the stope. Make sure there is no obvious over-exploitation or under-exploitation, and clean up the pumice;
S5:沿进路两帮每隔2~3m布置一个固定锚杆钻孔,钻孔直径40mm,深 1.5~2m,倾斜向下15~30°;钻孔距离底板高度0.5~1.0m,将固定锚杆分别打入各个钻孔,外露0.5~1.0m的长度;S5: Arrange a fixed bolt hole every 2~3m along the two sides of the access road, the diameter of the hole is 40mm, the depth is 1.5~2m, and the slope is 15~30° downward; the height of the hole is 0.5~1.0m from the bottom plate, and the fixed Anchor rods are driven into each borehole respectively, with a length of 0.5-1.0m exposed;
S6:将两个矩形网架和一个弧形网架运至进路最里侧,先将两个矩形网架分别放置在两帮处,钢筋锚杆一悬臂端向进路内侧,保证网架垂直、平稳,然后将弧形网架放置在进路中间,两侧分别与矩形网架紧密接触,并进行焊接,形成一组组合网架,最后将两侧的矩形网架与固定锚杆进行焊接;S6: Transport the two rectangular grids and one curved grid to the innermost side of the approach, first place the two rectangular grids on the two sides respectively, and the cantilever end of the steel anchor rod to the inner side of the approach to ensure that the grid Vertical and stable, then place the arc-shaped grid in the middle of the approach, and the two sides are in close contact with the rectangular grid, and welded to form a group of combined grids, and finally the rectangular grid on both sides and the fixed anchor welding;
按照同样的方法由采场里侧依次向外侧安装,通过绑扎或焊接的方式连接每组组合网架,每组组合网架的高度保持一致;Follow the same method to install from the inside of the stope to the outside in sequence, and connect each group of combined grid frames by binding or welding, and the height of each group of combined grid frames should be kept the same;
S7:布置结束后,开始浇筑胶结充填料浆,最终形成假顶。S7: After the layout is completed, start to pour the cemented filling slurry, and finally form a false roof.
本发明的上述技术方案的有益效果如下:The beneficial effects of above-mentioned technical scheme of the present invention are as follows:
上述方案中,假顶结构具有结构合理、强度高、安全性好等优点,可在保证安全的前提下,有效加大进路尺寸,从而大大提高开采效率,特别适用于深部开采。同时,本发明的金属骨架均可进行地面预制,可与地下开采同步进行,从而提高了假顶的构筑效率。In the above scheme, the false roof structure has the advantages of reasonable structure, high strength, and good safety. It can effectively increase the size of the access road under the premise of ensuring safety, thereby greatly improving mining efficiency, and is especially suitable for deep mining. At the same time, the metal skeleton of the present invention can be prefabricated on the ground, which can be carried out synchronously with underground mining, thereby improving the construction efficiency of the false roof.
附图说明Description of drawings
图1为本发明的下向水平进路充填法大跨度假顶结构骨架示意图;Fig. 1 is a schematic diagram of the large-span false roof structure skeleton of the downward horizontal approach filling method of the present invention;
图2为本发明的下向水平进路充填法大跨度假顶结构中弧形网架结构示意图;Fig. 2 is a schematic diagram of the arc-shaped grid structure in the large-span false roof structure of the downward horizontal approach filling method of the present invention;
图3为本发明的下向水平进路充填法大跨度假顶结构中矩形网架结构示意图;Fig. 3 is a schematic diagram of the rectangular grid structure in the large-span false roof structure of the downward horizontal approach filling method of the present invention;
图4为本发明的下向水平进路充填法大跨度假顶结构中假顶底部金属网结构示意图;Fig. 4 is a schematic diagram of the metal mesh structure at the bottom of the false roof in the large-span false roof structure of the downward horizontal approach filling method of the present invention;
图5为本发明的下向水平进路充填法大跨度假顶结构中矩形网架背侧金属网结构图。Fig. 5 is a structure diagram of the metal mesh on the back side of the rectangular grid in the large-span false roof structure of the downward horizontal approach filling method of the present invention.
其中:1-钢筋锚杆一;2-钢筋锚杆二;3-预拉应力钢筋;4-固定锚杆;5-矩形网架;6-弧形网架;7-金属网。Among them: 1-reinforcement anchor rod one; 2-reinforcement anchor rod two; 3-pretensioned stress reinforcement; 4-fixed anchor rod; 5-rectangular grid; 6-arc grid; 7-metal mesh.
具体实施方式Detailed ways
为使本发明要解决的技术问题、技术方案和优点更加清楚,下面将结合附图及具体实施例进行详细描述。In order to make the technical problems, technical solutions and advantages to be solved by the present invention clearer, the following will describe in detail with reference to the drawings and specific embodiments.
本发明提供一种下向水平进路充填法大跨度假顶结构及构筑方法。The invention provides a large-span false roof structure and a construction method of a downward horizontal approach filling method.
如图1所示,该假顶结构包括胶结充填体、预制骨架和固定锚杆4,预制骨架通过固定锚杆4固定在进路边壁上,胶结充填体对预制骨架进行充填;As shown in Figure 1, the false roof structure includes a cemented filling body, a prefabricated skeleton and a fixed anchor rod 4, the prefabricated skeleton is fixed on the side wall of the approach through the fixed anchor rod 4, and the cemented filling body fills the prefabricated skeleton;
其中,预制骨架包括弧形网架6、矩形网架5、预拉应力钢筋3、钢筋锚杆和金属网7,预制网架为假顶的骨架,提高整体假顶的强度,保证安全;Among them, the prefabricated skeleton includes arc-shaped grid frame 6, rectangular grid frame 5, pre-stressed steel bars 3, steel anchor rods and metal mesh 7, and the prefabricated grid frame is the skeleton of the false roof, which improves the strength of the overall false roof and ensures safety;
弧形网架6置于充填假顶底部,弧形网架6底部下层长边钢筋两端焊接预拉应力钢筋3,弧形网架6两侧布置矩形网架5,矩形网架5上焊接钢筋锚杆一1,弧形网架6上焊接钢筋锚杆二2,矩形网架5背侧和预拉应力钢筋3上部均设置金属网7。The arc-shaped network frame 6 is placed at the bottom of the filling false roof, and the two ends of the long-side steel bars on the lower layer of the arc-shaped network frame 6 are welded with pre-tensioned stress steel bars 3, and the rectangular network frame 5 is arranged on both sides of the arc-shaped network frame 6, and the rectangular network frame 5 is welded Steel bar anchor one 1, welded steel bar anchor two 2 on the arc grid 6, the back side of the rectangular grid 5 and the pretensioned stress reinforcement 3 tops are all provided with metal mesh 7.
胶结充填体由充填料浆水化凝结形成,胶结充填体高度为假顶高度,要求充填体28天强度≥5MPa。胶结充填体具体配比根据矿山尾砂、胶凝材料性质及充填站参数确定。充填体高度1.5~3.0m。The cemented filling body is formed by the hydration and condensation of the filling slurry. The height of the cemented filling body is the height of the false roof, and the 28-day strength of the filling body is required to be ≥ 5 MPa. The specific ratio of the cemented filling body is determined according to the mine tailings, the properties of the cementitious material and the parameters of the filling station. The height of the filling body is 1.5-3.0m.
如图2,弧形网架6为双层网架,弧形网架6的长边和短边均为弧形,采用Q235或Q335带肋钢筋制作,钢筋直径12~16mm,两层弧形钢筋之间的距离200~400mm;弧形网架6长边和短边上部弧形钢筋最高点与最低点之间的垂直距离为300~500mm;弧形网架6网格单元为矩形或三角形,尺寸为500~800mm。一般的,单个弧形网架宽度3~4m,跨度5.5~7.7m,根据充填假顶的跨度确定。As shown in Figure 2, the arc-shaped network frame 6 is a double-layer network frame. The long and short sides of the arc-shaped network frame 6 are both arc-shaped. It is made of Q235 or Q335 ribbed steel bars. The distance between the steel bars is 200-400mm; the vertical distance between the highest point and the lowest point of the arc-shaped steel bars on the long side and short side of the arc-shaped grid frame 6 is 300-500mm; the grid unit of the arc-shaped grid frame 6 is rectangular or triangular , the size is 500 ~ 800mm. Generally, the width of a single arc-shaped grid frame is 3-4m, and the span is 5.5-7.7m, which is determined according to the span of filling the false roof.
如图3,矩形网架5为双层网架,采用Q235或Q335带肋钢筋制作,钢筋直径12~16mm,矩形网架5的层间距为300~500mm,矩形网架5的高度为1.0~1.5m,长为3.0~4.0m,宽度与弧形网架宽度相同;矩形网架网格单元为矩形或三角形,尺寸500~800mm。As shown in Figure 3, the rectangular network frame 5 is a double-layer network frame, made of Q235 or Q335 ribbed steel bars, the diameter of the steel bar is 12-16mm, the layer spacing of the rectangular network frame 5 is 300-500mm, and the height of the rectangular network frame 5 is 1.0- 1.5m, 3.0-4.0m long, and the same width as the arc grid; the grid unit of the rectangular grid is rectangular or triangular, with a size of 500-800mm.
预拉应力钢筋采用与网架相同的材料制作,直径16~20mm,采用先张法进行预拉处理,预拉力为5%~10%的钢筋拉伸屈服强度,预拉之后的长度为5.5~7.7m,与弧形网架跨度相同。The pre-tensioned stress steel bar is made of the same material as the grid frame, with a diameter of 16-20mm. It is pre-tensioned by the pre-tensioning method. The pre-tensioning force is 5% to 10% of the tensile yield strength of the steel bar, and the length after pre-tensioning is 5.5 ~ 7.7m, the same span as the arc grid.
钢筋锚杆一1和钢筋锚杆二2采用Q235或Q335带肋钢筋制作,钢筋直径12~16mm,钢筋锚杆一1长度为1.5~2.0m,钢筋锚杆二2长度为0.5~1.0m。The steel anchor 1 and the steel anchor 2 are made of Q235 or Q335 ribbed steel bar, the diameter of the steel bar is 12-16mm, the length of the steel anchor 1 is 1.5-2.0m, and the length of the steel anchor 2 is 0.5-1.0m.
钢筋锚杆一1垂直于矩形网架5平面焊接,弧形网架6上每排焊接三根钢筋锚杆二2,三根钢筋锚杆二2中的一根位于弧形网架6的中央垂直布置,另外两根位于中央钢筋锚杆二2的两侧倾斜布置。Reinforced anchor rod 1 is welded perpendicular to the plane of rectangular network frame 5 , and three reinforced steel anchor rods 2 2 are welded in each row on arc-shaped network frame 6 . , and the other two are arranged obliquely on both sides of the central reinforcement anchor rod 2.
如图4和图5,金属网采用带肋钢筋焊接制作,直径为6mm~10mm,网度为50mm×50mm~100mm×100mm。As shown in Figure 4 and Figure 5, the metal mesh is made of welded ribbed steel bars, with a diameter of 6mm to 10mm and a mesh size of 50mm×50mm to 100mm×100mm.
固定锚杆的作用是骨架固定在边壁上,采用管缝式锚杆,直径41mm。The function of the fixed anchor is that the skeleton is fixed on the side wall, and the pipe seam anchor is adopted, with a diameter of 41mm.
该假顶结构的构筑方法,包括步骤如下:The construction method of this false roof structure comprises steps as follows:
S1:根据采场进路设计跨度及长度,在开采结束前,在地面预制弧形网架6与矩形网架5:S1: According to the design span and length of the stope approach, before the end of mining, prefabricate the arc grid 6 and the rectangular grid 5 on the ground:
沿弧形网架6宽度方向每隔1.5~2m选择一根上层钢筋布置钢筋锚杆二2,每个上层钢筋布置3根钢筋锚杆二2,分别布置在上层钢筋的1/4、1/2及3/4处,其中1/2处锚杆垂直向上,1/4和3/4处锚杆与水平夹角60~75°,1/4和3/4处锚杆对称分布;Along the width direction of the arc-shaped network frame 6, select one upper-layer steel bar every 1.5-2m to arrange reinforcement anchor rods 2, and each upper-layer steel bar is arranged with 3 steel-bar anchor rods 2, which are respectively arranged at 1/4 and 1/4 of the upper layer of steel bars. 2 and 3/4, of which 1/2 anchors are vertically upward, 1/4 and 3/4 anchors have an angle of 60-75° with the horizontal, and 1/4 and 3/4 anchors are symmetrically distributed;
沿矩形网架5长度方向每隔1~1.5m布置一条钢筋锚杆一1,钢筋锚杆一1与矩形网架长边垂直;Along the length direction of the rectangular network frame 5, arrange a reinforced anchor rod 1 at intervals of 1 to 1.5m, and the reinforced anchor rod 1 is perpendicular to the long side of the rectangular network frame;
其中,钢筋锚杆一1和钢筋锚杆二2与网架的连接方式均为焊接。Wherein, the connection modes of steel anchor rod one 1 and steel reinforcement anchor rod two 2 to the network frame are welding.
S2:在开采结束前,完成制作预拉应力钢筋3:S2: Before the end of mining, complete the production of pre-stressed steel bars 3:
根据弧形网架6跨度,截取相应长度,采用焊接的方式与弧形网架下层钢筋两端进行连接,在弧形网架宽度方向每隔1.5~2.0m布置一条预拉应力钢筋3;According to the span of the arc-shaped grid 6, the corresponding length is intercepted, and the two ends of the steel bars on the lower layer of the arc-shaped grid are connected by welding, and a pre-tensioned stress reinforcement 3 is arranged every 1.5-2.0m in the width direction of the arc-shaped grid;
S3:在开采结束前,在弧形网架6的预拉应力钢筋3上布置金属网7,通过绑扎或焊接的方式连接牢固,金属网7分别超出弧形网架6短边两侧50~100mm;在矩形网架5背侧布置金属网7,通过绑扎或焊接的方式连接牢固,金属网分别超出弧形网架长边两侧50~100mm;S3: Before the mining is completed, arrange metal mesh 7 on the pre-tensioned steel bars 3 of the arc-shaped grid 6, and connect them firmly by binding or welding. The metal mesh 7 exceeds the short sides of the arc-shaped grid 6 by 50~ 100mm; the metal mesh 7 is arranged on the back side of the rectangular grid frame 5, which is firmly connected by binding or welding, and the metal mesh exceeds the two sides of the long side of the arc-shaped grid frame by 50-100 mm;
S4:开采结束后,将装配好的弧形网架6和矩形网架5运输至采场附近,同时,对采场底板及两帮进行清理,保证底板平坦、无明显凸起、无积水,两帮没有明显的超采与欠采,并将浮石清理干净;S4: After mining, transport the assembled arc-shaped grid 6 and rectangular grid 5 to the vicinity of the stope. At the same time, clean the floor and the two sides of the stope to ensure that the floor is flat, without obvious protrusions, and without water accumulation , the two gangs had no obvious over-mining and under-mining, and the pumice was cleaned up;
S5:沿进路两帮每隔2~3m布置一个固定锚杆钻孔,钻孔直径40mm,深1.5~2m,倾斜向下15~30°;钻孔距离底板高度0.5~1.0m,将固定锚杆4分别 打入各个钻孔,外露0.5~1.0m的长度;S5: Arrange a fixed bolt hole every 2~3m along the two sides of the access road, the diameter of the hole is 40mm, the depth is 1.5~2m, and the slope is 15~30° downward; the height of the hole is 0.5~1.0m from the bottom plate, and the fixed Anchor rods 4 are driven into each borehole respectively, and the length of 0.5-1.0m is exposed;
S6:将两个矩形网架5和一个弧形网架6运至进路最里侧,先将两个矩形网架5分别放置在两帮处,钢筋锚杆一1悬臂端向进路内侧,保证网架垂直、平稳,然后将弧形网架6放置在进路中间,两侧分别与矩形网架5紧密接触,并进行焊接,形成一组组合网架,最后将两侧的矩形网架5与固定锚杆4进行焊接;S6: Transport two rectangular net frames 5 and one arc-shaped net frame 6 to the innermost side of the approach, first place the two rectangular net frames 5 on the two sides respectively, and the cantilever end of the steel anchor bar-1 faces the innermost side of the approach , to ensure that the network frame is vertical and stable, then place the arc-shaped network frame 6 in the middle of the approach, and the two sides are in close contact with the rectangular network frame 5 respectively, and welded to form a group of combined network frames, and finally the rectangular network frames on both sides Frame 5 is welded with fixed anchor rod 4;
按照同样的方法由采场里侧依次向外侧安装,通过绑扎或焊接的方式连接每组组合网架,每组组合网架的高度保持一致;Follow the same method to install from the inside of the stope to the outside in sequence, and connect each group of combined grid frames by binding or welding, and the height of each group of combined grid frames should be kept the same;
S7:布置结束后,开始浇筑胶结充填料浆,最终形成假顶。S7: After the layout is completed, start to pour the cemented filling slurry, and finally form a false roof.
上述结构,对于上向水平分层进路充填法而言,充填假顶底部主要承受拉力的作用,而充填体作为脆性材料,抗拉强度极低,因此提高充填体的抗拉强度,对保证假顶安全至关重要。通过在充填假顶底部采用弧形网架结构,相比于水平布置金属纵横网,可大大提高充填体底部的抗拉强度,从而可以在加大假顶跨度的同时保证充填体的稳定。另外,在弧形网架下层钢筋布置预拉应力钢筋,进一步增强了整体的抗拉强度。For the above-mentioned structure, for the upward horizontal layered approach filling method, the bottom of the filling false roof mainly bears the effect of tension, and the filling body is a brittle material with extremely low tensile strength. False roof safety is of paramount importance. By adopting the arc-shaped grid structure at the bottom of the filling false roof, compared with the horizontal arrangement of metal vertical and horizontal nets, the tensile strength of the bottom of the filling body can be greatly improved, so that the stability of the filling body can be ensured while increasing the span of the false roof. In addition, the pre-tensioned stress reinforcement is arranged in the lower reinforcement of the arc-shaped network frame, which further enhances the overall tensile strength.
本发明弧形网架上层钢筋分别布置了3根钢筋锚杆,1根位于中央垂直布置,2根位于两侧倾斜布置,当接顶揭露后假顶在上覆荷载的作用下会向下沉降,引起网架向下变形,此时网架带动两侧的倾斜锚杆向中央处置锚杆移动,从而使之间的充填体受到挤压,可有效提高该部分的充填体强度,防止垮落。The steel bars on the upper layer of the arc-shaped network frame of the present invention are respectively arranged with three steel bar anchors, one is vertically arranged in the center, and two are arranged obliquely on both sides. When the roof connection is exposed, the false roof will settle downward under the action of the overlying load. , causing the grid frame to deform downward. At this time, the grid frame drives the inclined anchor rods on both sides to move to the central disposal anchor rod, so that the filling body between them is squeezed, which can effectively improve the strength of the filling body in this part and prevent collapse. .
在两侧布置矩形网架,同时在上面布置向采场内侧的钢筋锚杆,与弧形网架连接后,形成一个整体的金属骨架,保证两侧充填体的稳定性,同时对整体金属骨架起到悬吊作用,保证结构安全。Rectangular net frames are arranged on both sides, and steel anchors facing the inside of the stope are arranged on the top. After connecting with the arc-shaped grid frames, an integral metal skeleton is formed to ensure the stability of the filling body on both sides. At the same time, the overall metal skeleton Play the role of suspension to ensure the safety of the structure.
铺设在预拉应力钢筋上方的金属网,可对假顶起到有效的承托作用,保证假顶揭露后,表层充填体不发生垮落;铺设在两侧矩形网架背侧的金属网,可保证两侧充填体被揭露后不发生垮落,引起矿石的损失和贫化。The metal mesh laid on the top of the pre-tensioned steel bars can effectively support the false roof to ensure that the surface filling body does not collapse after the false roof is exposed; the metal mesh laid on the back of the rectangular grid frame on both sides, It can ensure that the filling bodies on both sides will not collapse after being exposed, causing loss and dilution of ore.
以上所述是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明所述原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above description is a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, these improvements and modifications It should also be regarded as the protection scope of the present invention.

Claims (8)

  1. 一种下向水平进路充填法大跨度假顶结构,其特征在于,包括胶结充填体、预制骨架和固定锚杆,预制骨架通过固定锚杆固定在进路边壁上,胶结充填体对预制骨架进行充填;A large-span false roof structure with downward horizontal approach filling method, which is characterized in that it includes a cemented filling body, a prefabricated skeleton and a fixed anchor rod, the prefabricated skeleton is fixed on the side wall of the approach through the fixed anchor rod, and the cemented filling body is opposite to the prefabricated The skeleton is filled;
    其中,预制骨架包括弧形网架、矩形网架、预拉应力钢筋、钢筋锚杆和金属网,Among them, the prefabricated skeleton includes arc-shaped grid, rectangular grid, pre-stressed steel bars, steel anchor rods and metal mesh,
    弧形网架置于充填假顶底部,弧形网架底部下层长边钢筋两端焊接预拉应力钢筋,弧形网架两侧布置矩形网架,矩形网架上焊接钢筋锚杆一,弧形网架上焊接钢筋锚杆二,矩形网架背侧和预拉应力钢筋上部均设置金属网。The arc-shaped grid frame is placed at the bottom of the filling false roof, and the two ends of the lower long-side steel bars at the bottom of the arc-shaped grid frame are welded with pre-tensioned stress steel bars. Two welded reinforcement anchor rods are welded on the rectangular grid frame, and metal mesh is arranged on the back side of the rectangular grid frame and the upper part of the pre-tensioned stress reinforcement.
  2. 根据权利要求1所述的下向水平进路充填法大跨度假顶结构,其特征在于,所述胶结充填体由充填料浆水化凝结形成,胶结充填体高度为假顶高度,要求充填体28天强度≥5MPa。The large-span false roof structure according to claim 1, characterized in that the cemented filling body is formed by hydration and condensation of filling slurry, and the height of the cemented filling body is the height of the false roof. 28 days strength ≥ 5MPa.
  3. 根据权利要求1所述的下向水平进路充填法大跨度假顶结构,其特征在于,所述弧形网架为双层网架,弧形网架的长边和短边均为弧形,采用Q235或Q335带肋钢筋制作,钢筋直径12~16mm,两层弧形钢筋之间的距离200~400mm;弧形网架长边和短边上部弧形钢筋最高点与最低点之间的垂直距离为300~500mm;弧形网架网格单元为矩形或三角形。The large-span false roof structure according to claim 1, wherein the arc-shaped network frame is a double-layer network frame, and the long sides and short sides of the arc-shaped network frame are arc-shaped , made of Q235 or Q335 ribbed steel bar, the diameter of the steel bar is 12-16mm, and the distance between the two layers of arc-shaped steel bars is 200-400mm; The vertical distance is 300-500mm; the grid unit of the arc grid is rectangular or triangular.
  4. 根据权利要求1所述的下向水平进路充填法大跨度假顶结构,其特征在于,所述矩形网架为双层网架,采用Q235或Q335带肋钢筋制作,钢筋直径12~16mm,矩形网架的层间距为300~500mm,矩形网架的高度为1.0~1.5m,长为3.0~4.0m,宽度与弧形网架宽度相同;矩形网架网格单元为矩形或三角形。The large-span false roof structure according to claim 1, characterized in that the rectangular grid is a double-layer grid made of Q235 or Q335 ribbed steel bars with a diameter of 12-16mm. The layer spacing of the rectangular network frame is 300-500mm, the height of the rectangular network frame is 1.0-1.5m, the length is 3.0-4.0m, and the width is the same as that of the arc-shaped network frame; the grid unit of the rectangular network frame is rectangular or triangular.
  5. 根据权利要求1所述的下向水平进路充填法大跨度假顶结构,其特征在于,所述钢筋锚杆一和钢筋锚杆二采用Q235或Q335带肋钢筋制作,钢筋直径12~16mm,钢筋锚杆一长度为1.5~2.0m,钢筋锚杆二长度为0.5~1.0m。The large-span false roof structure according to claim 1, characterized in that, the first steel anchor and the second steel anchor are made of Q235 or Q335 ribbed steel bars with a diameter of 12-16mm. The first length of the steel anchor is 1.5-2.0m, and the second length of the steel anchor is 0.5-1.0m.
  6. 根据权利要求1所述的下向水平进路充填法大跨度假顶结构,其特征在于,所述钢筋锚杆一垂直于矩形网架平面焊接,弧形网架上每排焊接三根钢筋锚杆二,三根钢筋锚杆二中的一根位于弧形网架的中央垂直布置,另外两根位于中央钢筋锚杆二的两侧倾斜布置。The large-span false roof structure according to claim 1, wherein the steel bar anchors are welded perpendicular to the plane of the rectangular grid, and three steel bar anchors are welded in each row on the arc-shaped grid. Two, one of the three steel anchor rods is arranged vertically in the center of the arc grid, and the other two are arranged obliquely on both sides of the central steel anchor rod two.
  7. 根据权利要求1所述的下向水平进路充填法大跨度假顶结构,其特征在于,所述金属网采用带肋钢筋焊接制作,直径为6mm~10mm,网度为50mm×50mm~100mm×100mm。The large-span false roof structure according to claim 1, wherein the metal mesh is welded with ribbed steel bars, the diameter is 6mm-10mm, and the mesh degree is 50mm×50mm-100mm× 100mm.
  8. 根据权利要求1所述的下向水平进路充填法大跨度假顶结构的构筑方法,其特征在于,包括步骤如下:The construction method of the large-span false roof structure according to the downward horizontal approach filling method according to claim 1, characterized in that it comprises the following steps:
    S1:根据采场进路设计跨度及长度,在开采结束前,在地面预制弧形网架与矩形网架:S1: According to the design span and length of the stope approach, before the end of mining, prefabricate the arc-shaped grid and rectangular grid on the ground:
    沿弧形网架宽度方向每隔1.5~2m选择一根上层钢筋布置钢筋锚杆二,每个上层钢筋布置根钢筋锚杆二,分别布置在上层钢筋的1/4、1/2及3/4处,其中1/2处锚杆垂直向上,1/4和3/4处锚杆与水平夹角60~75°,1/4和3/4处锚杆对称分布;Along the width direction of the arc-shaped grid frame, select one upper steel bar every 1.5-2m to arrange two steel anchor rods, and arrange two steel bar anchor rods for each upper steel bar, and arrange them respectively at 1/4, 1/2 and 3/3 of the upper steel bars. 4 places, of which 1/2 of the bolts are vertically upward, the angle between the 1/4 and 3/4 of the bolts and the horizontal is 60-75°, and the 1/4 and 3/4 of the bolts are symmetrically distributed;
    沿矩形网架长度方向每隔1~1.5m布置一条钢筋锚杆一,钢筋锚杆一与矩形网架长边垂直;Along the length direction of the rectangular network frame, arrange a steel anchor bar 1 at intervals of 1 to 1.5m, and the steel bar anchor bar 1 is perpendicular to the long side of the rectangular network frame;
    S2:在开采结束前,完成制作预拉应力钢筋:S2: Before the end of mining, complete the production of pre-stressed steel bars:
    根据弧形网架跨度,截取相应长度,采用焊接的方式与弧形网架下层钢筋两端进行连接,在弧形网架宽度方向每隔1.5~2.0m布置一条预拉应力钢筋;According to the span of the arc-shaped grid, intercept the corresponding length, use welding to connect with the two ends of the lower steel bars of the arc-shaped grid, and arrange a pre-tensioned stress reinforcement every 1.5-2.0m in the width direction of the arc-shaped grid;
    S3:在开采结束前,在预拉应力钢筋上布置金属网,通过绑扎或焊接的方式连接牢固,金属网分别超出弧形网架短边两侧50~100mm;在矩形网架背侧布置金属网,通过绑扎或焊接的方式连接牢固,金属网分别超出弧形网架长边两侧50~100mm;S3: Before the end of mining, arrange metal mesh on the pre-tensioned steel bars, and connect them firmly by binding or welding. The metal mesh exceeds 50-100mm on both sides of the short side of the curved grid; The net is firmly connected by binding or welding, and the metal net is 50-100mm beyond the long sides of the arc-shaped net frame;
    S4:开采结束后,将装配好的弧形网架和矩形网架运输至采场附近,同时,对采场底板及两帮进行清理,保证底板平坦、无明显凸起、无积水,两帮没有明显的超采与欠采,并将浮石清理干净;S4: After mining, transport the assembled arc grid and rectangular grid to the vicinity of the stope. Make sure there is no obvious over-exploitation or under-exploitation, and clean up the pumice;
    S5:沿进路两帮每隔2~3m布置一个固定锚杆钻孔,钻孔直径40mm,深1.5~2m,倾斜向下15~30°;钻孔距离底板高度0.5~1.0m,将固定锚杆分别打入各个钻孔,外露0.5~1.0m的长度;S5: Arrange a fixed bolt hole every 2~3m along the two sides of the access road, the diameter of the hole is 40mm, the depth is 1.5~2m, and the slope is 15~30° downward; the height of the hole is 0.5~1.0m from the bottom plate, and the fixed Anchor rods are driven into each borehole respectively, with a length of 0.5-1.0m exposed;
    S6:将两个矩形网架和一个弧形网架运至进路最里侧,先将两个矩形网架分别放置在两帮处,钢筋锚杆一悬臂端向进路内侧,保证网架垂直、平稳,然后将弧形网架放置在进路中间,两侧分别与矩形网架紧密接触,并进行焊接, 形成一组组合网架,最后将两侧的矩形网架与固定锚杆进行焊接;S6: Transport the two rectangular grids and one curved grid to the innermost side of the approach, first place the two rectangular grids on the two sides respectively, and the cantilever end of the steel anchor rod to the inner side of the approach to ensure that the grid Vertical and stable, then place the arc-shaped grid frame in the middle of the approach, and the two sides are in close contact with the rectangular grid frame, and welded to form a group of combined grid frames, and finally the rectangular grid frames on both sides are connected with the fixed anchor rods. welding;
    按照同样的方法由采场里侧依次向外侧安装,通过绑扎或焊接的方式连接每组组合网架,每组组合网架的高度保持一致;Follow the same method to install from the inside of the stope to the outside in sequence, and connect each group of combined grid frames by binding or welding, and the height of each group of combined grid frames should be kept the same;
    S7:布置结束后,开始浇筑胶结充填料浆,最终形成假顶。S7: After the layout is completed, start to pour the cemented filling slurry, and finally form a false roof.
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CN111561318A (en) * 2020-04-29 2020-08-21 北京科技大学 Artificial false roof construction method capable of realizing pre-supporting effect
CN111878117A (en) * 2020-06-17 2020-11-03 中南大学 Downward access filling method artificial false roof facility and construction method
CN114046157A (en) * 2022-01-12 2022-02-15 北京科技大学 Large-span false roof structure adopting downward horizontal access filling method and construction method

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