WO2023134179A1 - Extended-range electric vehicle and control method thereof - Google Patents

Extended-range electric vehicle and control method thereof Download PDF

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Publication number
WO2023134179A1
WO2023134179A1 PCT/CN2022/116641 CN2022116641W WO2023134179A1 WO 2023134179 A1 WO2023134179 A1 WO 2023134179A1 CN 2022116641 W CN2022116641 W CN 2022116641W WO 2023134179 A1 WO2023134179 A1 WO 2023134179A1
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WIPO (PCT)
Prior art keywords
motor
vehicle
generator
range
battery system
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PCT/CN2022/116641
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French (fr)
Chinese (zh)
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靳普
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靳普科技(北京)有限公司
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Publication of WO2023134179A1 publication Critical patent/WO2023134179A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K6/00Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
    • B60K6/08Prime-movers comprising combustion engines and mechanical or fluid energy storing means
    • B60K6/12Prime-movers comprising combustion engines and mechanical or fluid energy storing means by means of a chargeable fluidic accumulator
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L50/00Electric propulsion with power supplied within the vehicle
    • B60L50/50Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells
    • B60L50/60Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells using power supplied by batteries
    • B60L50/61Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells using power supplied by batteries by batteries charged by engine-driven generators, e.g. series hybrid electric vehicles
    • B60L50/62Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells using power supplied by batteries by batteries charged by engine-driven generators, e.g. series hybrid electric vehicles charged by low-power generators primarily intended to support the batteries, e.g. range extenders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L7/00Electrodynamic brake systems for vehicles in general
    • B60L7/10Dynamic electric regenerative braking
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N5/00Exhaust or silencing apparatus combined or associated with devices profiting by exhaust energy
    • F01N5/02Exhaust or silencing apparatus combined or associated with devices profiting by exhaust energy the devices using heat
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02CGAS-TURBINE PLANTS; AIR INTAKES FOR JET-PROPULSION PLANTS; CONTROLLING FUEL SUPPLY IN AIR-BREATHING JET-PROPULSION PLANTS
    • F02C6/00Plural gas-turbine plants; Combinations of gas-turbine plants with other apparatus; Adaptations of gas-turbine plants for special use
    • F02C6/14Gas-turbine plants having means for storing energy, e.g. for meeting peak loads
    • F02C6/16Gas-turbine plants having means for storing energy, e.g. for meeting peak loads for storing compressed air
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02CGAS-TURBINE PLANTS; AIR INTAKES FOR JET-PROPULSION PLANTS; CONTROLLING FUEL SUPPLY IN AIR-BREATHING JET-PROPULSION PLANTS
    • F02C6/00Plural gas-turbine plants; Combinations of gas-turbine plants with other apparatus; Adaptations of gas-turbine plants for special use
    • F02C6/20Adaptations of gas-turbine plants for driving vehicles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/61Types of temperature control
    • H01M10/613Cooling or keeping cold
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/62Heating or cooling; Temperature control specially adapted for specific applications
    • H01M10/625Vehicles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/65Means for temperature control structurally associated with the cells
    • H01M10/656Means for temperature control structurally associated with the cells characterised by the type of heat-exchange fluid
    • H01M10/6561Gases
    • H01M10/6563Gases with forced flow, e.g. by blowers
    • H01M10/6564Gases with forced flow, e.g. by blowers using compressed gas
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/65Means for temperature control structurally associated with the cells
    • H01M10/656Means for temperature control structurally associated with the cells characterised by the type of heat-exchange fluid
    • H01M10/6569Fluids undergoing a liquid-gas phase change or transition, e.g. evaporation or condensation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/66Heat-exchange relationships between the cells and other systems, e.g. central heating systems or fuel cells
    • H01M10/663Heat-exchange relationships between the cells and other systems, e.g. central heating systems or fuel cells the system being an air-conditioner or an engine
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/62Hybrid vehicles
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/72Electric energy management in electromobility

Definitions

  • the invention relates to an extended-range electric vehicle and a control method thereof, belonging to the technical field of vehicles.
  • range-extended electric vehicles mainly involve three situations: the first one uses the internal combustion engine as a range extender, that is, the internal combustion engine is used to drive the generator to generate electricity to charge the battery; the second one uses the free-piston expander-linear power generation The engine is used as a range extender, which uses compressed air to drive a free piston generator to output electric energy to charge the battery; the third type uses a micro gas turbine as a range extender, and uses the rotation of the output shaft of the gas turbine to drive the generator to charge the battery.
  • Thermal management systems have a significant impact on overall vehicle performance, life and durability.
  • the thermal management problems of electric vehicles mainly involve two aspects.
  • the first aspect is the temperature control of the battery pack and the vehicle controller
  • the second aspect is the temperature control in the passenger compartment.
  • the operating temperature of the electric vehicle battery pack needs to be maintained within a certain range (for example, lithium batteries are generally 10-50°C). If the temperature is too high, the service life of the battery will be reduced, and even safety problems such as explosion will occur. If the temperature is too low, the working performance of the battery will be reduced, and the electrolyte of the battery may be destroyed, resulting in the battery being discarded.
  • Current thermal management for electric vehicle battery packs is typically through air cooling. However, air cooling has the following disadvantages: 1.
  • Air cooling generally connects the coolant to the air intake grille, and cools the coolant through the intake air of the vehicle during driving, thereby cooling the battery pack. This cooling is greatly increased. It reduces the resistance during the driving process of the vehicle, increases the consumption of electric energy of the vehicle, and the air intake grille will also cool down the battery in winter; 2.
  • the temperature of the surrounding environment is greater than 40°C, the battery pack cannot be cooled by extracting the ambient air.
  • the temperature of the surrounding environment is lower than 0°C, the battery pack needs to be heated, so when the electric vehicle is running in high temperature (air temperature greater than 40°C) or low temperature (air temperature is less than 0°C) climate conditions, air cooling cannot Meet the needs of battery pack cooling and heating. 3.
  • the battery of an ordinary electric vehicle accounts for 50% to 60% of the battery pack (referring to the number of parts by mass, the same below), the frame accounts for 15% to 20%, the control system accounts for 5% to 10%, and the rest is coolant. Accounting for 20% to 30% (for example, for electric vehicles with high-power discharge such as Tesla, the mass fraction of the cooling fluid can even account for more than 40% of the battery pack); most of the structure in the frame is a cooling fin. This reduces the capacity of the battery and is not conducive to the weight reduction of the electric vehicle. 4.
  • the main component of the coolant of ordinary electric vehicles is mostly water (water has the largest specific heat capacity), and when the temperature of the cooling water is low, it is easy to frost and freeze, which will not only affect the performance of the system, but also affect the driver. safety.
  • water water has the largest specific heat capacity
  • frost and freeze the main component of the coolant of ordinary electric vehicles
  • CN 204383180 U discloses a flywheel energy storage
  • the range-extended electric vehicle transmission adopts flywheel energy storage to recover braking energy.
  • This scheme is complicated in structure, bulky, is not easy to implement.
  • CN 104691358 A discloses an energy recovery control method and device for a range-extended electric vehicle, which compares the pre-charging power with the maximum allowable secondary electric power of the power battery, and determines the braking recovery currently used by the range extender of the electric vehicle according to the comparison result. power.
  • CN 101734251 A discloses a range-extended electric vehicle control system and its control method. It sets a driving motor integrating power generation/driving functions, and uses a range extender to supply power. On the one hand, it is determined whether the It is necessary to start the range extender to generate electricity. On the other hand, when the driver has no driving demand, the kinetic energy of the vehicle is recovered by making the drive motor generate electricity, thereby extending the cruising range. This solution cannot make timely and effective use of the excess electric energy output by the generator when the battery is fully charged.
  • the present invention provides a range-extended electric vehicle and a control method thereof.
  • the range-extended electric vehicle of the present invention can reasonably recycle the energy in the braking process of the vehicle without limiting the output power of the range extender, can timely and effectively utilize the excess electric energy output by the generator, and can also provide more Good geothermal management.
  • the invention has important value and significance for improving the cruising range and the power performance of the whole vehicle and reducing energy waste of the extended-range electric vehicle.
  • An extended-range electric vehicle comprising:
  • a driving system including a motor A as a driving motor, and a wheel coaxially connected with the motor A;
  • the battery system is electrically connected to the motor A and provides electric energy for the motor A;
  • An energy recovery system including an electronically controlled clutch, an air compressor pump A and a high-pressure gas cylinder, wherein the air compressor A is connected to the motor A through an electronically controlled clutch; the high-pressure gas cylinder is connected to the air compressor A, and the air compressor A is used to compress Air and stored in high pressure cylinders;
  • a range extender comprising a connected micro gas turbine and a generator connected to the battery system
  • Thermal management system including: refrigeration system, heating system, heat exchange medium circulation system, refrigeration fan for cockpit cooling, and heating fan for cockpit heating, wherein the refrigeration system is connected with the generator, and It is connected to the exhaust end of the micro gas turbine; the heating system is connected to the exhaust end of the micro gas turbine; the heat exchange medium circulation system is respectively connected to the refrigeration system and the heating system (cooling is realized through the refrigeration system, and preheating is realized through the heating system) ; The cooling fan is connected to the refrigeration system; the heating fan is connected to the heating system.
  • the micro gas turbine includes a rotating shaft, a compressor, a combustion chamber and a turbine, the compressor and the turbine are arranged on the rotating shaft, the exhaust port of the compressor communicates with the intake port of the combustion chamber, and the gas outlet of the combustion chamber communicates with the turbine
  • the air inlet of the generator is connected, and the rotating shaft is connected with the rotor shaft of the generator to drive the generator to generate electricity.
  • the refrigeration system includes a refrigerator and a cooler
  • the refrigerator is connected to the generator
  • one end of the cooler is connected to the refrigerator
  • the other end is connected to the heat exchange medium circulation system
  • the refrigeration fan is connected to the refrigerator.
  • the electric energy output by the generator is supplied to the refrigerator through the power distributor to realize refrigeration.
  • the low-temperature gas generated by the refrigerator enters the cooler and cools the high-temperature heat transfer medium passing through the cooler.
  • a flow control valve can be set between the refrigerator and the cooling fan to control the flow of low-temperature gas, so as to control the temperature in the cockpit according to requirements and ensure an appropriate temperature in the cockpit.
  • the refrigeration system also includes a lithium bromide unit, the lithium bromide unit includes a generator connected in circulation, a condenser, an evaporator, an absorber and a heat exchanger, the generator is also connected to the absorber, and the heat exchanger is provided with a circulation pump ;
  • the exhaust end of the micro gas turbine is connected with the generator, the cooler is connected with the cold water outlet of the evaporator, and the refrigeration fan is connected with the cooler.
  • part of the tail gas emitted by the micro gas turbine enters the generator, and heats the lithium bromide aqueous solution in the generator to vaporize the water in the solution to generate water vapor, thereby increasing the concentration of the lithium bromide aqueous solution; the lithium bromide aqueous solution with increased concentration enters the absorption
  • the water vapor enters the condenser, is condensed after being cooled by the cooling water in the condenser, and becomes liquid water at high pressure and low temperature; Liquid water rapidly expands and vaporizes, and absorbs a large amount of heat from the refrigerant water in the evaporator during the vaporization process, thereby achieving the purpose of cooling and cooling; during this process, low-temperature water vapor enters the absorber and is absorbed by the lithium bromide aqueous solution in the absorber.
  • the concentration of lithium bromide aqueous solution is gradually reduced, and then sent back to the generator by the circulating pump to complete the whole cycle.
  • This cycle is endless, and the cooling capacity is continuously produced. Since the dilute lithium bromide solution has been cooled in the absorber, the temperature is low.
  • a heat exchanger is set up to allow the high-temperature concentrated solution flowing out of the generator and the low-temperature solution flowing out of the absorber. The dilute solution undergoes heat exchange to increase the temperature at which the dilute solution enters the generator. In this way, the purpose of utilizing the tail gas of the micro gas turbine to refrigerate through the lithium bromide unit is realized.
  • the refrigerant water generated by the lithium bromide unit is connected to the cooler and circulated, thus providing the input of the cold source for the cooler.
  • the cooler cools the vehicle control system and battery system through the heat exchange medium circulation system.
  • the cooler can be connected to the cooling fan, and the cold source generated by the lithium bromide unit can be used to cool the cockpit.
  • the above two cooling methods using electric energy for cooling and using lithium bromide units for cooling
  • the cooling method of the lithium bromide unit is given priority to make full use of the exhaust gas of the micro gas turbine, and at the same time save the electric energy of the whole vehicle.
  • the cooler can be set as two sets of separate cooling units, that is, the cooling unit for cooling the heat exchange medium of the refrigerator and the cooling unit for cooling the heat exchange medium of the lithium bromide unit, or two sets of cooling units share one cooler, and the cooler is provided with a cooling unit through The gas path cooling pipeline of the low temperature gas generated by the refrigerator and the liquid path cooling pipeline of the refrigerant water generated by the lithium bromide unit.
  • the heating system includes a finned heat exchanger, and the finned heat exchanger is provided with a liquid circuit communicated with the heat exchange medium circulation system and a gas circuit communicated with the heating fan.
  • the fins of the finned heat exchanger are retractable. When heating is required, the fins of the finned heat exchanger extend out to absorb the heat in the exhaust gas of the micro gas turbine. When heating is not required, the fins The fins of the type heat exchanger are retracted and no longer perform heat exchange.
  • the heating fan can send the air heated by the exhaust gas of the micro gas turbine into the cockpit to realize the heating of the cockpit; the heat exchange medium circulation system realizes the heating of the heat exchange medium by the exhaust gas of the micro gas turbine through the liquid circuit, thereby realizing The exhaust gas of the micro gas turbine is used to heat the vehicle controller and battery system.
  • the heating system can not only realize the preheating of the vehicle controller and battery system, but also satisfy the heating of the cockpit without consuming electric energy, which is energy-saving and environmentally friendly.
  • the heat exchange medium circulation system includes circulation pipes, which are arranged around the vehicle control system and the battery system, and the circulation pipes communicate with the cooler of the refrigeration system and also communicate with the heating system; the circulation pipes
  • the medium is filled with a heat exchange medium;
  • the circulation pipeline is provided with a heat exchange circulation pump, a solenoid valve, and a throttle valve.
  • the solenoid valve is used for on-off and throttling of the heat exchange medium
  • the valve is used to control the flow of heat exchange medium, so as to realize the regulation of temperature.
  • the heat exchange medium is selected from liquid-gas phase-change substances, such as water, ethanol, methanol, carbon tetrachloride, benzene, etc., and the phase-change substances have the ability to change their physical state within a certain temperature range.
  • the temperature is lowered, a phase change from liquid to gas will occur.
  • the phase change material absorbs and stores a large amount of latent heat.
  • the phase change material is cooled, the stored heat is dissipated to the environment within a certain temperature range, and a reverse phase change from gaseous state to liquid state is carried out. During these two phase transitions, the energy stored or released is called the latent heat of phase transition.
  • the temperature of the material itself remains almost unchanged until the phase transition is completed, forming a wide temperature platform. Although the temperature remains unchanged, the latent heat absorbed or released is quite large. Since the phase change material can absorb or release a large amount of heat energy during the phase change process, its heat exchange efficiency is high.
  • the flow channel of the heat exchange medium can be set smaller, so that Not only can the circulation space of the heat exchange medium be reduced, but also the usage of the heat exchange medium can be reduced, so that the volume and weight of the battery pack can be reduced, which is beneficial to realize the weight reduction of the whole vehicle.
  • the heat exchange medium is selected from non-conductive and non-flammable heat exchange mediums, such as carbon tetrachloride and benzene.
  • the battery pack can be directly immersed in the heat exchange medium, eliminating the need for circulation in the battery pack.
  • Pipes which can not only improve the heat exchange efficiency, simplify the structure of the battery pack, but also avoid the danger of explosion or fire when the battery is short-circuited.
  • the thermal management system also includes an automatic control system, which can monitor the temperature of the cockpit, heat exchange medium, vehicle control system and battery system in real time, and control the refrigeration system and heating system according to the detected temperature.
  • the start and stop of the corresponding solenoid valve and the opening of the throttle valve realize the automatic control of the temperature.
  • the energy recovery system also includes a motor B and an air compression pump B, the generator of the range extender is connected to the motor B, the motor B is connected to the air compression pump B; the air compression pump B is connected to the high-pressure gas cylinder, The air compressor B is used to compress the air and store it in a high pressure cylinder.
  • the energy recovery system also includes a heat exchanger, the heat exchanger is arranged in the high-pressure gas cylinder, the heat exchanger is connected with the micro gas turbine, and the high temperature tail gas (about 200° C.) discharged by the micro gas turbine is realized through the heat exchanger.
  • Heat exchange of compressed gas in cylinders After heat exchange, on the one hand, the compressed gas in the high-pressure gas cylinder is heated, the pressure is higher, and the efficiency of expansion and work is better during injection, and the thrust for the vehicle is stronger.
  • the temperature of the exhaust gas decreases and can be close to normal temperature The temperature discharge achieves waste heat recovery, which is environmentally friendly and pollution-free.
  • the high-pressure gas cylinder is provided with a high-pressure gas injection port.
  • the energy recovery system further includes a pneumatic generator, the exhaust port of the high-pressure gas cylinder is connected to the pneumatic generator, and the pneumatic generator is connected to the battery system.
  • the vehicle also includes a power splitter, which is connected to the battery system, motor A and motor B, and includes the following working modes:
  • the electric energy from the generator of the range extender is distributed to motor B to drive the air compressor pump B to compress the air and store it in a high-pressure cylinder.
  • the vehicle also includes an electronically controlled clutch controller, which is connected to the electronically controlled clutch and includes the following working modes:
  • the electronically controlled clutch is controlled to engage, and the wheels drive the air compressor A through the motor A to compress the air and store it in the high-pressure cylinder.
  • the air compressor A provides reverse resistance for the wheels.
  • a speed increaser is provided between the electronically controlled clutch and the air compression pump A, and when the vehicle brakes, the low rotational speed of the transmission shaft used to drive the wheels and/or the motor A (due to the braking of the shaft due to braking) speed reduction) amplification, strengthen the pumping efficiency of the air compressor pump A.
  • the energy recovery system also includes a sensor for detecting the working state parameters of the high-pressure gas cylinder, and a high-pressure gas cylinder controller for controlling the opening and closing of the high-pressure gas injection port of the high-pressure gas cylinder, the sensor and the high-pressure gas cylinder control
  • the sensor is connected; the sensor is selected from a pressure sensor, a temperature sensor and/or a flow sensor.
  • the high-pressure gas cylinder controller can control the opening and closing of the high-pressure gas injection port in response to the working state parameters of the high-pressure gas cylinder detected by the sensor, for example: when the sensor detects that the pressure in the high-pressure gas cylinder is close to the preset pressure, the gas cylinder The controller controls the opening of the high-pressure gas injection port, and the gas is injected in the direction opposite to the driving direction of the vehicle to provide thrust for the vehicle; for example, when the sensor detects that the temperature of the gas in the high-pressure gas cylinder is close to the radiation temperature of the heat exchanger, it indicates that Heat exchange, at this time the gas cylinder controller controls the opening of the high-pressure gas injection port.
  • the electric vehicle also includes a vehicle control system, which is used for the management, control, coordination, information collection and processing of the vehicle and its components, which includes the following elements:
  • AC-to-DC converters for converting the AC power generated by the generator into DC power for storage in the battery system
  • the motor controller controls the motor A by receiving control commands from the vehicle controller.
  • air compression pump A and/or air compression pump B are selected from piston pumps, screw pumps or centrifugal pumps.
  • the body of the high-pressure gas cylinder is made of heat-insulating material to achieve a heat-insulation effect and ensure that the heat of the gas in the cylinder is not lost.
  • the battery system is a battery pack.
  • the range extender and the high-pressure gas cylinder can be installed in various positions in the vehicle, such as front, middle, and rear.
  • the range-extended electric passenger car, such as CN 104802629 A discloses a mid-engine extended-range electric vehicle, which will not be repeated here.
  • the control method of the above-mentioned extended-range electric vehicle includes a control method of a thermal management system and a control method of an energy recovery system; wherein, the control method of the thermal management system includes:
  • Cooling mode when there is a cooling demand (for example, the automatic control system detects the temperature in the electrical control components in the vehicle control system, the battery system and the cockpit, when it detects the temperature in the vehicle control system, the battery system and/or the cockpit When the temperature exceeds the predetermined value), the control refrigeration system starts to cool the vehicle control system, battery system and/or cockpit until the temperature of the vehicle control system, battery system and/or cockpit drops to the normal range or predetermined
  • the cooling of the vehicle control system, battery system, and cockpit is independently carried out, and the opening/closing of the solenoid valve on the corresponding branch can be flexibly controlled according to the actual situation, and the opening and closing of the throttle valve on the corresponding branch can be controlled flexibly.
  • the opening/closing of the solenoid valve on the corresponding branch can be flexibly controlled according to the actual situation, and the opening and closing of the throttle valve on the corresponding branch can be controlled flexibly.
  • Heating mode when there is a heating demand (for example, the automatic control system detects the temperature in the electrical control components in the vehicle control system, the battery system and the cockpit, When the temperature in the cabin is lower than the predetermined value), the heating system is controlled to start, and the vehicle control system, battery system and/or cockpit are heated until the temperature of the vehicle control system, battery system and/or cockpit increases to the normal range or predetermined value; during the heating process, the heating of the vehicle control system, battery system, and cockpit is carried out independently, and the opening/closing of the solenoid valve on the corresponding branch can be flexibly controlled according to the actual situation, and the corresponding branch can be controlled The opening degree of the throttle valve on the road can reduce the flow of the heat exchange medium, thereby improving the heat exchange efficiency.
  • a heating demand for example, the automatic control system detects the temperature in the electrical control components in the vehicle control system, the battery system and the cockpit, When the temperature in the cabin is lower than the predetermined value), the heating system is controlled to start, and the vehicle control system, battery system
  • the control method of the energy recovery system includes:
  • the electronically controlled clutch is controlled to engage, and the motor A is controlled to work.
  • the motor A drives the mechanical chuck on the wheel to brake the wheel.
  • the reverse resistance of the air compression pump A is superimposed to realize the vehicle brake.
  • the lithium bromide unit is first controlled to start for refrigeration; if the refrigeration of the lithium bromide unit cannot meet the cooling requirements or the refrigeration speed is slow, the refrigerator is controlled to be turned on for refrigeration, and the low-temperature gas generated by the refrigerator passes through the cooling fan to the driver.
  • the cabin is cooled and refrigerated, and the low-temperature gas generated by the refrigerator enters the cooler to exchange heat with the heat exchange medium, thereby cooling the vehicle control system and/or battery system; when the cooling of the lithium bromide unit can meet the cooling requirements, the refrigerator is turned off. Only the lithium bromide unit is kept for circulating refrigeration.
  • control method of the energy recovery system further includes:
  • the electric energy from the generator of the range extender is distributed to motor B to drive the air compressor pump B to compress the air and store it in a high-pressure cylinder.
  • the range-extended electric vehicle and control system of the present invention is equipped with a thermal management system with better effect, adopts a refrigerator and/or a lithium bromide unit for refrigeration, and has high efficiency; adopts exhaust gas heating of a micro gas turbine to fully utilize energy, and improves the efficiency. energy utilization.
  • the range-extended electric vehicle and the control system of the present invention use a high-pressure gas cylinder as an energy balancer to recover and reuse the braking energy of the extended-range electric vehicle.
  • the energy is converted into the potential energy recovery of compressed air through the air compressor A.
  • the electric energy that cannot be stored in time can be converted into potential energy recovery of compressed air through the air compression pump B.
  • the heat of the high-temperature exhaust gas emitted by the engine is recovered by setting up a heat exchanger.
  • the present invention can reuse the recovered energy in time, discharge the high-pressure gas through the high-pressure gas injection port, provide extra power for the running of the vehicle, and improve the energy utilization rate while realizing environmental protection and energy saving.
  • the thermal management system and the energy recovery system can work simultaneously or independently according to the situation. stage, when the braking situation occurs, it can work at the same time, the energy recovery system is responsible for the recovery of vehicle braking energy, and the thermal management system is responsible for the thermal cycle.
  • the vehicle control system can monitor the vehicle's running state parameters in real time (for example, the temperature of the cab, the temperature of the battery system, the temperature of the vehicle control system, the gas storage of the high-pressure gas cylinder, the power of the battery system, the Engine speed, braking system parameters, micro-turbine fuel stock, etc.), for vehicles driven by personnel, the vehicle controller responds to personnel instructions, and controls the energy recovery system and/or thermal management system to work; for autonomous vehicles, the vehicle The control system can make autonomous decisions based on operating state parameters to control the operation of the energy recovery system and/or thermal management system.
  • the vehicle control system can perform optimization calculations based on real-time data of vehicle operating state parameters and decision-making algorithms to determine the optimal control strategy.
  • the decision-making algorithm takes the power of the battery system, the fuel stock of the micro-gas turbine, and the travel distance of the vehicle as high-weight parameters to ensure that the personnel can reach the destination as the goal, and to optimize, the following control strategy can be given:
  • the high-pressure gas injected by the high-pressure gas cylinder is used to provide thrust for the vehicle, which can reduce the battery energy density and discharge rate standards of the extended-range electric vehicle. Therefore, ordinary battery packs can be used or the battery volume can be reduced to save costs.
  • the high-pressure gas cylinder recycles the braking energy of the vehicle, and provides thrust for the vehicle when the vehicle needs to accelerate, so as to realize peak-shaving and valley-filling of the energy of the entire vehicle.
  • High-pressure gas cylinders, air compression pumps, electronically controlled clutches, etc. are easy to install, and the structure is relatively simple, so the whole scheme is easy to implement.
  • Air compression stores potential energy without energy loss.
  • the temperature is lowered through the refrigerator. Since the extended-range electric vehicle is equipped with a micro gas turbine, it can generate electricity at any time, so there is no need to consider the battery power and cruising range; moreover, the refrigerator consumes little power and uses very little power It can meet the needs of battery cooling and air conditioning refrigeration.
  • the phase change material has high heat exchange efficiency, and it is easy to realize the lightweight of the battery system and the whole vehicle.
  • the waste heat of the micro gas turbine can be used to realize the heating/cooling of the battery system and the heating/cooling of the cockpit, which is energy-saving and environmentally friendly.
  • Figure 1 Schematic diagram of the structure of an extended-range electric vehicle.
  • FIG. 1 Schematic diagram of the structure of the lithium bromide unit.
  • a kind of extended-range electric vehicle which has structure is shown in Figure 1, comprises:
  • the drive system provides power output for the vehicle, including the motor A2 as the drive motor, and the wheel 1 coaxially connected with the motor A2.
  • the battery system 11 is electrically connected with the motor A 2 and provides electric energy for the motor A 2; it is used to store electric energy and provide power for the drive system.
  • the energy recovery system is used to recover the braking energy of the vehicle, including an electronically controlled clutch 3, an air compression pump A 5 and a high-pressure gas cylinder 6, wherein the air compression pump A 5 is connected to the motor A 2 through the electronically controlled clutch 3; Bottle 6 is connected with air compression pump A 5, and air compression pump A 5 is used for compressing air and is stored in high-pressure gas cylinder 6; Described high-pressure gas cylinder 6 is provided with high-pressure gas injection port 7.
  • the range extender includes a connected micro gas turbine 24 and a generator 18 , and the generator 18 is connected to the battery system 11 .
  • Described micro gas turbine 24 mainly comprises air compressor 19, combustor 20, turbine 21 three big parts, and during work, air compressor 19 sucks in air from outside atmospheric environment, and compression makes it supercharged, and air temperature also correspondingly improves simultaneously; Compressed air It is pressed into the combustion chamber 20 and mixed with the injected fuel to generate high-temperature and high-pressure gas; then enters the turbine 21 to expand and do work, and pushes the turbine 21 to drive the compressor 19 and the external load rotor to rotate at a high speed, and is connected to the generator 18 output electric energy.
  • the thermal management system includes: a cooling system 31, a heating system 26, a heat exchange medium circulation system 25, a cooling fan 33 for cockpit cooling, and a heating fan 28 for cockpit heating, wherein the cooling system 31 It is connected with the generator 18 and also connected with the exhaust end of the micro gas turbine; the heating system 26 is connected with the exhaust end of the micro gas turbine; the heat exchange medium circulation system 25 is connected with the refrigeration system 31 and the heating system 26 respectively (through the 31 realizes the cooling of the battery system 11 and the control system of the vehicle, and realizes the preheating of the battery system 11 and the control system of the vehicle through the heating system 26); the cooling fan 33 is connected with the refrigeration system 31; the heating fan 28 is connected with the heating system System 26 is connected.
  • the refrigerating system 31 includes a refrigerating machine 29 and a cooler 30, the refrigerating machine 29 is connected to the generator 18, one end of the cooler 30 is connected to the refrigerating machine 29, the other end is connected to the heat exchange medium circulation system 25, and the refrigerating fan 33 is connected to the refrigerating machine. Machine 29 is connected.
  • the electric energy output by the generator 18 is supplied to the refrigerator 29 through the power distributor 16 to realize refrigeration, and the low-temperature gas generated by the refrigerator 29 enters the cooler 30 to cool the high-temperature heat transfer medium passing through the cooler 30, and the high-temperature heat transfer medium passes through After the cooler 30 is cooled, the temperature decreases, and then returns to the heat exchange medium circulation system 25 to circulate to cool the vehicle controller and the battery system 11; at the same time, the low-temperature gas generated by the refrigerator 29 enters the cockpit through the cooling fan 33 to realize the cockpit Refrigeration inside.
  • a flow control valve can be set between the refrigerator 29 and the cooling fan 33 to control the flow of the low-temperature gas, thereby controlling the temperature in the cockpit according to demand, and ensuring a suitable temperature in the cockpit.
  • lithium bromide unit 32 also comprises lithium bromide unit 32, as shown in Figure 2, lithium bromide unit 32 comprises the generator 231, condenser 232, evaporator 233, absorber 234 and heat exchanger 235 of circulation connection, generator 231 is also connected with The absorber 234 is connected, and the heat exchanger 235 is provided with a circulation pump 236; the exhaust end of the micro gas turbine is connected with the generator 231, the cooler is connected with the cold water outlet of the evaporator 233, and the cooling fan is connected with the cooler.
  • part of the tail gas discharged by the micro gas turbine enters the generator 231, and the lithium bromide aqueous solution in the generator 231 is heated, so that the water in the solution is vaporized to generate water vapor, and then the concentration of the lithium bromide aqueous solution is increased; the lithium bromide aqueous solution with increased concentration Enter the absorber 234; water vapor enters the condenser 232, is condensed after being cooled by the cooling water in the condenser 232, becomes liquid water of high pressure and low temperature; then, enters the evaporator 233 (throttle valve can be set in the condenser 232), in In the evaporator 233, the high-pressure and low-temperature liquid water rapidly expands and vaporizes, and absorbs a large amount of heat from the refrigerant water in the evaporator 233 during the vaporization process, thereby achieving the purpose of cooling; during this process, low-temperature water vapor enters the absorber 234
  • the refrigerant water generated by the lithium bromide unit 32 is connected to the cooler 30 and circulated, thereby providing the cooler 30 with a cooling source input.
  • the cooler 30 cools the vehicle control system and the battery system 11 through the heat exchange medium circulation system 25.
  • the cooler 30 can be connected to the cooling fan 33, and the cold source generated by the lithium bromide unit 32 can be used to cool the cockpit.
  • the above two cooling methods using electric energy for cooling and using the lithium bromide unit 32 for cooling
  • the cooling method of the lithium bromide unit 32 is given priority to make full use of the exhaust gas of the micro gas turbine, and simultaneously save the electric energy of the whole vehicle.
  • the cooler 30 can be set as two sets of separate cooling units, that is, the cooling unit for cooling the heat exchange medium of the refrigerator and the cooling unit for cooling the heat exchange medium of the lithium bromide unit, or a common cooler 30 for two sets of cooling units, the cooler 30
  • the gas path cooling pipeline for the low-temperature gas generated by the refrigerator and the liquid path cooling pipeline for the refrigerant water generated by the lithium bromide unit 32 are provided.
  • the heating system 26 includes a finned heat exchanger 27 , and the finned heat exchanger 27 is provided with a liquid circuit connected with the heat exchange medium circulation system 25 and a gas circuit connected with the heating fan 28 .
  • the fins of the finned heat exchanger 27 are retractable. When heating is required, the fins of the finned heat exchanger 27 stretch out to absorb the heat in the exhaust gas of the micro gas turbine. When heating is not needed, The fins of the finned heat exchanger 27 are retracted and no longer perform heat exchange.
  • the heating fan 28 can send the air heated by the exhaust gas of the micro gas turbine into the cockpit to realize the heating of the cockpit; the heat exchange medium circulation system 25 realizes the heating of the heat exchange medium by the exhaust gas of the micro gas turbine through the liquid circuit, In this way, the exhaust gas of the micro gas turbine can be used to heat the vehicle controller and the battery system 11 .
  • the heating system can not only realize the preheating of the vehicle controller and the battery system 11, but also satisfy the heating of the cockpit without consuming electric energy, which is energy-saving and environment-friendly.
  • the heat exchange medium circulation system 25 includes circulation pipes, which are arranged around the vehicle control system and the battery system, and the circulation pipes communicate with the cooler 30 of the refrigeration system 31 and also communicate with the heating system 26;
  • the pipeline is filled with a heat exchange medium;
  • the circulation pipeline is provided with a heat exchange circulation pump, a solenoid valve and a throttle valve.
  • the throttle valve is used to control the flow of the heat exchange medium, so as to realize the regulation of temperature.
  • the heat exchange medium is selected from liquid-gas phase change substances, such as water, ethanol, methanol, carbon tetrachloride, benzene, etc.
  • the phase change substances have the ability to change their physical state within a certain temperature range, and when heated to the gasification temperature , will produce a phase change from liquid to gas.
  • the phase change material absorbs and stores a large amount of latent heat.
  • the stored heat is dissipated to the environment within a certain temperature range, and a reverse phase change from gaseous state to liquid state is carried out.
  • the energy stored or released is called the latent heat of phase transition.
  • the temperature of the material itself remains almost unchanged until the phase transition is completed, forming a wide temperature platform. Although the temperature remains unchanged, the latent heat absorbed or released is quite large. Since the phase change material can absorb or release a large amount of heat energy during the phase change process, its heat exchange efficiency is high.
  • the flow channel of the heat exchange medium can be set smaller, so that Not only can the circulation space of the heat exchange medium be reduced, but also the usage of the heat exchange medium can be reduced, so that the volume and weight of the battery pack can be reduced, which is beneficial to realize the weight reduction of the whole vehicle.
  • the heat exchange medium is selected from non-conductive and non-flammable heat exchange mediums, such as carbon tetrachloride and benzene.
  • the battery pack can be directly immersed in the heat exchange medium, eliminating the need for circulation in the battery pack.
  • Pipes which can not only improve the heat exchange efficiency, simplify the structure of the battery pack, but also avoid the danger of explosion or fire when the battery is short-circuited.
  • the thermal management system also includes an automatic control system, which can monitor the temperature of the cockpit, heat exchange medium, vehicle control system and battery system in real time, and control the start and stop of the refrigeration system and heating system according to the detected temperature And the switch of the corresponding electromagnetic valve and the opening degree of the throttle valve realize the automatic control of the temperature.
  • an automatic control system which can monitor the temperature of the cockpit, heat exchange medium, vehicle control system and battery system in real time, and control the start and stop of the refrigeration system and heating system according to the detected temperature And the switch of the corresponding electromagnetic valve and the opening degree of the throttle valve realize the automatic control of the temperature.
  • the energy recovery system can also include a motor B 22 and an air compression pump B 23, the generator of the range extender is connected to the motor B 22, the motor B 22 is connected to the air compression pump B 23; the air compression pump B 23 is connected to the high-pressure gas The bottle 6 is connected, and the air compressor B 23 is used to compress the air and is stored in the high-pressure gas bottle 6.
  • Described energy recovery system can also comprise heat exchanger 8, and heat exchanger 8 is arranged in the high-pressure gas bottle 6, and heat exchanger 8 is connected with micro gas turbine, realizes the high-temperature tail gas (about 200 °C) that micro gas turbine discharges by heat exchanger 8 ) and the heat exchange of the compressed gas in the high-pressure cylinder 6.
  • the compressed gas in the high-pressure gas cylinder 6 is heated, the pressure is higher, the efficiency of expansion and work is better during injection, and the thrust for the vehicle is stronger; on the other hand, the temperature of the exhaust gas 10 is lowered, which can Discharge at a temperature close to normal temperature realizes waste heat recovery, which is environmentally friendly and pollution-free.
  • the energy recovery system can also include a pneumatic generator, the exhaust port of the high-pressure gas cylinder 6 is connected to the pneumatic generator, and the pneumatic generator is connected to the battery system 11. During operation, the compressor of the high-pressure gas cylinder 6 drives the pneumatic generator to generate electricity. generator.
  • the vehicle also includes a power splitter 16 connected to the battery system 11, the motor A 2 and the motor B 22, and includes the following modes of operation:
  • the electric energy from the generator 18 of the range extender is distributed to the battery system 11 to charge the battery system 11;
  • the electric energy from the generator 11 of the range extender is distributed to the motor B 22 to drive the air compressor B 23 to compress the air and store it in the high-pressure gas cylinder 6.
  • Described vehicle also comprises electronically controlled clutch controller 17, and electronically controlled clutch controller 17 is connected with electronically controlled clutch 3, and comprises the following operating modes:
  • the electronic control clutch 3 When the vehicle brakes, the electronic control clutch 3 is controlled to engage, and the wheel 1 drives the air compression pump A5 to compress the air through the motor A2 and stores it in the high-pressure gas cylinder 6. At the same time, the air compression pump A5 provides reverse resistance for the wheel 1.
  • a speed increaser 4 may be provided between the electronically controlled clutch 3 and the air compression pump A5, and when the vehicle is braked, it is used to drive the wheel 1 and/or the motor A2 at a low speed of the drive shaft (due to braking) cause the rotation speed of the shaft to decrease) to amplify and strengthen the pumping efficiency of the air compressor pump A5.
  • Described energy recovery system can also comprise the sensor 9 that is used to detect the working state parameter of high-pressure gas cylinder 6, and the gas cylinder controller 13 that is used to control the opening and closing of the high-pressure gas injection port 7 of high-pressure gas cylinder 6, sensor 9 and high pressure
  • the gas cylinder controller 13 is connected; the sensor 9 is selected from a pressure sensor, a temperature sensor and/or a flow sensor.
  • the high-pressure gas cylinder controller 13 can control the opening and closing of the high-pressure gas injection port 7 in response to the working state parameters of the high-pressure gas cylinder 6 detected by the sensor 9, for example: when the sensor 9 detects that the pressure in the high-pressure gas cylinder 6 is close to the predetermined
  • the high-pressure gas cylinder controller 13 controls the high-pressure gas injection port 7 to open, and sprays gas in the direction opposite to the vehicle's driving direction, thereby providing thrust for the vehicle; for example: when the sensor 9 detects that the temperature of the gas in the high-pressure gas cylinder 6 is close to When heat exchanger 8 radiates temperature, it shows that heat exchange can no longer be performed.
  • high-pressure gas cylinder controller 13 controls high-pressure gas injection port 7 to open.
  • the electric vehicle also includes a vehicle control system for the management, control, coordination, information collection and processing of the vehicle and its components, which includes the following elements:
  • Vehicle controller 12
  • the AC-DC converter 14 is used to convert the AC power generated by the generator 18 into DC power for storage by the battery system 11;
  • the motor controller 15 controls the motor A2 by receiving the control command from the vehicle controller.
  • Described air compression pump A5, air compression pump B23 can be piston pump, screw pump or centrifugal pump.
  • the bottle body of the high-pressure gas cylinder 6 can be made of heat insulating material, so as to realize the heat insulation effect and ensure that the heat of the gas in the bottle is not lost.
  • the battery system 11 may be a battery pack.
  • the range extender and the high-pressure gas cylinder 6 can be arranged in various positions in the vehicle, such as front, middle, and rear.
  • Embodiment 2 Control method of extended-range electric vehicle
  • control method of the thermal management system includes:
  • Cooling mode when there is a cooling demand (for example, the automatic control system detects the temperature in the electrical control components in the vehicle control system, the battery system and the cockpit, when it detects the temperature in the vehicle control system, the battery system and/or the cockpit When the temperature exceeds the predetermined value), the control refrigeration system starts to cool the vehicle control system, battery system and/or cockpit until the temperature of the vehicle control system, battery system and/or cockpit drops to the normal range or predetermined
  • the cooling of the vehicle control system, battery system, and cockpit is independently carried out, and the opening/closing of the solenoid valve on the corresponding branch can be flexibly controlled according to the actual situation, and the opening and closing of the throttle valve on the corresponding branch can be controlled flexibly. In order to reduce the flow rate of the heat exchange medium, so as to improve the heat exchange efficiency.
  • the lithium bromide unit 32 is controlled to start to refrigerate; if the lithium bromide unit 32 refrigeration cannot meet the refrigeration requirements or the refrigeration speed is slow, the control refrigerator 29 is turned on for refrigeration, and the low-temperature gas produced by the refrigerator 29 passes through the refrigeration fan 33 to The cockpit is cooled and refrigerated, and the low-temperature gas generated by the refrigerator 29 enters the cooler 30 to exchange heat with the heat exchange medium, thereby cooling the vehicle control system and/or the battery system 11; when the cooling of the lithium bromide unit 32 can meet the cooling requirements , close the refrigerator 29, and only keep the lithium bromide unit 32 for circulating refrigeration.
  • Heating mode when there is a heating demand (for example, the automatic control system detects the temperature in the electrical control components in the vehicle control system, the battery system and the cockpit, When the temperature in the cabin is lower than the predetermined value), the heating system is controlled to start, and the vehicle control system, battery system and/or cockpit are heated until the temperature of the vehicle control system, battery system and/or cockpit increases to the normal range or predetermined value; during the heating process, the heating of the vehicle control system, battery system, and cockpit is carried out independently, and the opening/closing of the solenoid valve on the corresponding branch can be flexibly controlled according to the actual situation, and the corresponding branch can be controlled The opening degree of the throttle valve on the road can reduce the flow of the heat exchange medium, thereby improving the heat exchange efficiency.
  • a heating demand for example, the automatic control system detects the temperature in the electrical control components in the vehicle control system, the battery system and the cockpit, When the temperature in the cabin is lower than the predetermined value), the heating system is controlled to start, and the vehicle control system, battery system
  • the control method of the energy recovery system includes:
  • the high-pressure gas injection port 7 of the high-pressure gas cylinder 6 is controlled to inject air in the direction opposite to the vehicle's running direction, so as to provide thrust for the vehicle.
  • the electronic control clutch 3 When the vehicle is non-emergency braking (only relying on the friction between the wheel 1 and the road surface), the electronic control clutch 3 is controlled to engage, and the motor A 2 is controlled not to work, and the wheel 1 drives the air compression pump A 5 through the motor A 2 The air is compressed and stored in the high-pressure cylinder 6, while the air compression pump A5 provides reverse resistance for the wheel 1, thereby achieving a better braking effect.
  • the electric energy from the generator 18 of the range extender is distributed to the battery system 11 to charge the battery system 11 .
  • the electric energy from the generator 18 of the range extender is distributed to the motor A2 to drive the wheel 1 to rotate.
  • the electric energy from the generator 18 of the range extender is distributed to the motor B 22 to drive the air compressor B 23 to compress the air and store it in the high-pressure gas cylinder 6, Realize the conversion and storage of electric energy to potential energy.

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Abstract

Provided is an extended-range electric vehicle. The electric vehicle comprises a driving system, comprising a motor A (2) serving as a driving motor, and a wheel (1) coaxially connected to the motor A (2); a battery system (11) electrically connected to the motor A (2); an energy recovery system, comprising an electric control clutch (3), an air compression pump A (5) and a high-pressure gas cylinder (6); a range extender, comprising a micro gas turbine (24) and a generator (18) connected to each other; and a thermal management system, comprising a refrigeration system (31), a heating system (26), a heat exchange medium circulation system (25), a refrigeration fan (33), and a heating fan (28). Also provided is a control method of the extended-range electric vehicle. Cooling is achieved by means of a refrigerator (29), the efficiency is high, and the problem of the electric quantity and endurance mileage of the battery system (11) does not need to be considered. Heating/cooling is achieved by means of waste heat of the micro gas turbine (24). Meanwhile, by taking the high-pressure gas cylinder (6) as an energy balancer, braking energy of the extended-range electric vehicle is recovered and reused, so that peak clipping and valley filling of the energy of the whole vehicle are achieved, and the energy utilization rate is improved while environmental protection and energy conservation are achieved.

Description

增程式电动车辆及其控制方法Range-extended electric vehicle and control method thereof 技术领域technical field
本发明涉及一种增程式电动车辆及其控制方法,属于车辆技术领域。The invention relates to an extended-range electric vehicle and a control method thereof, belonging to the technical field of vehicles.
背景技术Background technique
随着全球环境和空气质量的变差,越来越多的人们意识到环境保护的重要性。传统燃油车对能源的利用率不高,效率低,对环境的危害较大,因此,作为新能源车的增程式电动车辆在诸多客观因素的促使下越来越受到人们的追捧。With the deterioration of the global environment and air quality, more and more people realize the importance of environmental protection. Traditional fuel vehicles have low utilization rate of energy, low efficiency, and greater harm to the environment. Therefore, as new energy vehicles, extended-range electric vehicles are becoming more and more popular due to many objective factors.
现有技术中,增程式电动车辆主要涉及三种情况:第一种是以内燃机作为增程器,即利用内燃机带动发电机发电,给电池充电;第二种是以自由活塞膨胀机-直线发电机作为增程器,利用压缩空气驱动自由活塞发电机输出电能,给电池充电;第三种是以微型燃气轮机作为增程器,利用燃机输出轴转动带动发电机工作,给电池充电。In the prior art, range-extended electric vehicles mainly involve three situations: the first one uses the internal combustion engine as a range extender, that is, the internal combustion engine is used to drive the generator to generate electricity to charge the battery; the second one uses the free-piston expander-linear power generation The engine is used as a range extender, which uses compressed air to drive a free piston generator to output electric energy to charge the battery; the third type uses a micro gas turbine as a range extender, and uses the rotation of the output shaft of the gas turbine to drive the generator to charge the battery.
热管理系统对整车性能、寿命和耐久性有重要影响。目前,电动车辆存在的热管理问题主要涉及两方面,第一方面是电池组和整车控制器的温度控制,第二方面是乘员舱内的温度控制。具体地,第一方面,电动车辆电池组的工作温度需要维持在一定的范围内(例如锂电池一般为10~50℃),若温度太高会降低电池的使用寿命,甚至发生爆炸等安全问题,若温度太低则会降低电池的工作性能,还可能会破坏电池的电解质而导致电池的废弃。目前对于电动车辆电池组的热管理一般是通过空气冷却。但空气冷却存在以下几点缺陷:1、空气冷却一般是将冷却液与进气格栅相连,通过车辆在行驶过程中的进气对冷却液进行冷却,进而冷却电池组,这种冷却大大增加了车辆行驶过程中的阻力,增加了对车辆电能的消耗,且进气格栅在冬天也会给电池降温;2、当周围环境的温度大于40℃时,不能通过抽取周围环境空气对电池组进行冷却,而当周围环境的温度小于0℃时则需要对电池组进行加热,所以当电动车辆运行在高温(气温大于40℃)或低温(气温小于0℃)气候条件下时,空气冷却无法满足电池组冷却和加热的需要。3、目前普通电动车辆的电池占电池组的50%~60%(指质量份数,下同),框架占15%~20%,控制系统占5%~10%,剩余部分为冷却液,占20%~30%(对于例如特斯拉这样大功率放电的电动车辆,其冷却液的质量份数甚至可以占电池组的40%以上);框架中大半部分的结构是散热翅板。这样使得电池容量减小,同时也不利于电动车辆的轻量化。4、普通电动车辆的冷却液主要成分大多数是水(水的比热容最大),而冷却水在温度较低时,容易结霜、结冰,这不仅会影响系统的性能,还会影响驾驶员的安全。第二方面,对于传统电动车辆而言,在冬天制热时没有多余的废热供给乘员舱的制热使用,电动车辆必 须消耗电池组的电能来满足乘员舱的舒适性要求。在非常寒冷的天气条件下,供乘员舱加热的电能和动力推进系统所需要的电能几乎是同等大小的,此时电动车辆电池组的负载大大增加,车辆的续航里程大大减少。在炎热的天气条件下,电动车辆乘员舱的制冷也主要依靠电能制冷,而电能的消耗严重影响电动汽车的续航里程。Thermal management systems have a significant impact on overall vehicle performance, life and durability. At present, the thermal management problems of electric vehicles mainly involve two aspects. The first aspect is the temperature control of the battery pack and the vehicle controller, and the second aspect is the temperature control in the passenger compartment. Specifically, in the first aspect, the operating temperature of the electric vehicle battery pack needs to be maintained within a certain range (for example, lithium batteries are generally 10-50°C). If the temperature is too high, the service life of the battery will be reduced, and even safety problems such as explosion will occur. If the temperature is too low, the working performance of the battery will be reduced, and the electrolyte of the battery may be destroyed, resulting in the battery being discarded. Current thermal management for electric vehicle battery packs is typically through air cooling. However, air cooling has the following disadvantages: 1. Air cooling generally connects the coolant to the air intake grille, and cools the coolant through the intake air of the vehicle during driving, thereby cooling the battery pack. This cooling is greatly increased. It reduces the resistance during the driving process of the vehicle, increases the consumption of electric energy of the vehicle, and the air intake grille will also cool down the battery in winter; 2. When the temperature of the surrounding environment is greater than 40°C, the battery pack cannot be cooled by extracting the ambient air. When the temperature of the surrounding environment is lower than 0°C, the battery pack needs to be heated, so when the electric vehicle is running in high temperature (air temperature greater than 40°C) or low temperature (air temperature is less than 0°C) climate conditions, air cooling cannot Meet the needs of battery pack cooling and heating. 3. At present, the battery of an ordinary electric vehicle accounts for 50% to 60% of the battery pack (referring to the number of parts by mass, the same below), the frame accounts for 15% to 20%, the control system accounts for 5% to 10%, and the rest is coolant. Accounting for 20% to 30% (for example, for electric vehicles with high-power discharge such as Tesla, the mass fraction of the cooling fluid can even account for more than 40% of the battery pack); most of the structure in the frame is a cooling fin. This reduces the capacity of the battery and is not conducive to the weight reduction of the electric vehicle. 4. The main component of the coolant of ordinary electric vehicles is mostly water (water has the largest specific heat capacity), and when the temperature of the cooling water is low, it is easy to frost and freeze, which will not only affect the performance of the system, but also affect the driver. safety. Second, for traditional electric vehicles, there is no excess waste heat for the heating of the passenger compartment during heating in winter, and electric vehicles must consume the electric energy of the battery pack to meet the comfort requirements of the passenger compartment. In very cold weather, the electric energy for heating the passenger compartment is almost equal to the electric energy required for the propulsion system. At this time, the load on the electric vehicle battery pack is greatly increased, and the cruising range of the vehicle is greatly reduced. In hot weather conditions, the cooling of the passenger compartment of electric vehicles also mainly relies on electric energy cooling, and the consumption of electric energy seriously affects the cruising range of electric vehicles.
另外,为提高增程式电动车辆的能源利用率,避免能源的浪费,对车辆的制动能量进行回收是必要的,现有技术中有诸多报道,比如CN 204383180 U公开了一种具有飞轮储能的增程式电动汽车传动装置,采用飞轮储能对制动能量进行回收。该方案结构复杂,体积庞大,不便于实施。比如CN 104691358 A公开了增程式电动汽车的能量回收控制方法和装置,其将预充电功率与动力电池的最大允许从电功率比较,根据比较结果,确定电动汽车的增程器当前使用的制动回收功率。该方案需要对增程工作模式下充电功率进行监督和限制。比如CN 101734251 A公开了一种增程式电动汽车控制系统及其控制方法,其设置集发电/驱动功能于一体的驱动电机,采用增程器供电,一方面根据整车高压电池的蓄电池状态确定是否需要启动增程器进行发电,另一方面在驾驶者无驱动需求时,通过使驱动电机发电对整车动能进行能量回收,延长了续航里程。该方案在蓄电池处于充满电状态下无法对发电机输出的多余电能进行及时、有效地利用。In addition, in order to improve the energy utilization rate of the extended-range electric vehicle and avoid energy waste, it is necessary to recycle the braking energy of the vehicle. There are many reports in the prior art. For example, CN 204383180 U discloses a flywheel energy storage The range-extended electric vehicle transmission adopts flywheel energy storage to recover braking energy. This scheme is complicated in structure, bulky, is not easy to implement. For example, CN 104691358 A discloses an energy recovery control method and device for a range-extended electric vehicle, which compares the pre-charging power with the maximum allowable secondary electric power of the power battery, and determines the braking recovery currently used by the range extender of the electric vehicle according to the comparison result. power. This solution needs to monitor and limit the charging power in the extended range working mode. For example, CN 101734251 A discloses a range-extended electric vehicle control system and its control method. It sets a driving motor integrating power generation/driving functions, and uses a range extender to supply power. On the one hand, it is determined whether the It is necessary to start the range extender to generate electricity. On the other hand, when the driver has no driving demand, the kinetic energy of the vehicle is recovered by making the drive motor generate electricity, thereby extending the cruising range. This solution cannot make timely and effective use of the excess electric energy output by the generator when the battery is fully charged.
发明内容Contents of the invention
针对上述现有技术,本发明提供了一种增程式电动车辆及其控制方法。本发明的增程式电动车辆能够对车辆制动过程中的能量进行合理回收利用,且无需限制增程器的输出功率,能够对发电机输出的多余电能进行及时、有效地利用,还能够提供更好地热管理。本发明对于提高增程式电动车辆的续航里程和整车动力性能,减少能源浪费,具有重要价值和意义。Aiming at the above prior art, the present invention provides a range-extended electric vehicle and a control method thereof. The range-extended electric vehicle of the present invention can reasonably recycle the energy in the braking process of the vehicle without limiting the output power of the range extender, can timely and effectively utilize the excess electric energy output by the generator, and can also provide more Good geothermal management. The invention has important value and significance for improving the cruising range and the power performance of the whole vehicle and reducing energy waste of the extended-range electric vehicle.
本发明是通过以下技术方案实现的:The present invention is achieved through the following technical solutions:
一种增程式电动车辆,包括:An extended-range electric vehicle, comprising:
驱动系统,包括作为驱动电机的电机A,以及与电机A同轴连接的车轮;A driving system, including a motor A as a driving motor, and a wheel coaxially connected with the motor A;
电池系统,与电机A电连接并为电机A提供电能;The battery system is electrically connected to the motor A and provides electric energy for the motor A;
能量回收系统,包括电控离合器、空气压缩泵A和高压气瓶,其中,空气压缩泵A通过电控离合器与电机A连接;高压气瓶与空气压缩泵A连接,空气压缩泵A用于压缩空气并存储于高压气瓶中;An energy recovery system, including an electronically controlled clutch, an air compressor pump A and a high-pressure gas cylinder, wherein the air compressor A is connected to the motor A through an electronically controlled clutch; the high-pressure gas cylinder is connected to the air compressor A, and the air compressor A is used to compress Air and stored in high pressure cylinders;
增程器,包括相连接的微型燃气轮机和发电机,所述发电机与电池系统连接;a range extender comprising a connected micro gas turbine and a generator connected to the battery system;
热管理系统,包括:制冷系统,制热系统,换热媒介循环系统,用于驾驶舱制冷的制冷风机,以及用于驾驶舱制热的制热风机,其中,制冷系统与发电机连接,还与微型燃气轮机 的排气端连接;制热系统与微型燃气轮机的排气端连接;换热媒介循环系统分别与制冷系统、制热系统连接(通过制冷系统实现冷却,通过制热系统实现预热);制冷风机与制冷系统连接;制热风机与制热系统连接。Thermal management system, including: refrigeration system, heating system, heat exchange medium circulation system, refrigeration fan for cockpit cooling, and heating fan for cockpit heating, wherein the refrigeration system is connected with the generator, and It is connected to the exhaust end of the micro gas turbine; the heating system is connected to the exhaust end of the micro gas turbine; the heat exchange medium circulation system is respectively connected to the refrigeration system and the heating system (cooling is realized through the refrigeration system, and preheating is realized through the heating system) ; The cooling fan is connected to the refrigeration system; the heating fan is connected to the heating system.
进一步地,所述微型燃气轮机,包括转轴、压气机、燃烧室和涡轮,压气机和涡轮设在转轴上,压气机的排气口与燃烧室的进气口连通,燃烧室的出气口与涡轮的进气口连通,转轴与发电机的转子轴连接,以驱动发电机发电。Further, the micro gas turbine includes a rotating shaft, a compressor, a combustion chamber and a turbine, the compressor and the turbine are arranged on the rotating shaft, the exhaust port of the compressor communicates with the intake port of the combustion chamber, and the gas outlet of the combustion chamber communicates with the turbine The air inlet of the generator is connected, and the rotating shaft is connected with the rotor shaft of the generator to drive the generator to generate electricity.
进一步地,所述制冷系统,包括制冷机和冷却器,制冷机与发电机连接,冷却器一端与制冷机连接,另一端与换热媒介循环系统连接,制冷风机与制冷机连接。工作时,发电机输出的电能经由功率分配器供给制冷机以实现制冷,制冷机产生的低温气体进入冷却器,冷却经过冷却器的高温换热媒介,高温换热媒介经过冷却器的冷却后温度降低,然后回到换热媒介循环系统循环以冷却整车控制器和电池系统;同时,制冷机产生的低温气体通过制冷风机进入驾驶舱,实现驾驶舱内的制冷。Further, the refrigeration system includes a refrigerator and a cooler, the refrigerator is connected to the generator, one end of the cooler is connected to the refrigerator, the other end is connected to the heat exchange medium circulation system, and the refrigeration fan is connected to the refrigerator. When working, the electric energy output by the generator is supplied to the refrigerator through the power distributor to realize refrigeration. The low-temperature gas generated by the refrigerator enters the cooler and cools the high-temperature heat transfer medium passing through the cooler. The temperature of the high-temperature heat transfer medium after cooling through the cooler Lower, and then return to the heat exchange medium circulation system to cool the vehicle controller and battery system; at the same time, the low-temperature gas generated by the refrigerator enters the cockpit through the cooling fan to achieve cooling in the cockpit.
进一步地,所述制冷机与制冷风机之间可以设置流量控制阀,以控制低温气体的流量,从而根据需求控制驾驶舱内的温度,保证驾驶舱内适宜的温度。Further, a flow control valve can be set between the refrigerator and the cooling fan to control the flow of low-temperature gas, so as to control the temperature in the cockpit according to requirements and ensure an appropriate temperature in the cockpit.
进一步地,所述制冷系统还包括溴化锂机组,溴化锂机组包括循环连接的发生器、冷凝器、蒸发器、吸收器和热交换器,发生器还与吸收器连接,热交换器上设有循环泵;微型燃气轮机的排气端与发生器连通,冷却器与蒸发器的冷水出口连通,制冷风机与冷却器连接。工作时,微型燃气轮机排放的部分尾气进入发生器,对发生器内的溴化锂水溶液进行加热,使溶液中的水汽化产生水蒸气,进而使溴化锂水溶液的浓度升高;浓度升高的溴化锂水溶液进入吸收器;水蒸气进入冷凝器,被冷凝器内的冷却水降温后凝结,成为高压低温的液态水;然后,进入蒸发器(冷凝器内可设置节流阀),在蒸发器内,高压低温的液态水急速膨胀而汽化,并在汽化过程中大量吸收蒸发器内冷媒水的热量,从而达到降温制冷的目的;在此过程中,低温水蒸气进入吸收器,被吸收器内的溴化锂水溶液吸收,溴化锂水溶液的浓度逐步降低,再由循环泵送回发生器,完成整个循环。如此循环不息,连续制取冷量。由于溴化锂稀溶液在吸收器内已被冷却,温度较低,为了节省加热稀溶液的热量,提高整个装置的热效率,设置了热交换器,让发生器流出的高温浓溶液与吸收器流出的低温稀溶液进行热交换,提高稀溶液进入发生器的温度。这样便实现了利用微型燃气轮机的尾气通过溴化锂机组制冷的目的。具体地,将溴化锂机组产生的冷媒水连通到冷却器并实现循环,从而为冷却器提供了冷源的输入。冷却器通过换热媒介循环系统冷却整车控制系统和电池系统,同时,可以将冷却器和制冷风机连接,利用溴化锂机组产生的冷源为驾驶舱制冷。具体应用时,上述两种冷却 方式(利用电能制冷,利用溴化锂机组制冷)可同时进行,为驾驶舱、整车控制系统和电池系统制冷,从而提高制冷效率。在制冷需求不高的情况下,优先使用溴化锂机组的冷却方式,以充分利用微型燃气轮机的尾气,同时节约整车的电能。冷却器可以设置为两套单独的冷却单元,即制冷机冷却换热媒介的冷却单元和溴化锂机组冷却换热媒介的冷却单元,也可以两套冷却单元公用一个冷却器,该冷却器设置有通过制冷机产生的低温气体的气路冷却管道和通过溴化锂机组产生的冷媒水的液路冷却管道。Further, the refrigeration system also includes a lithium bromide unit, the lithium bromide unit includes a generator connected in circulation, a condenser, an evaporator, an absorber and a heat exchanger, the generator is also connected to the absorber, and the heat exchanger is provided with a circulation pump ; The exhaust end of the micro gas turbine is connected with the generator, the cooler is connected with the cold water outlet of the evaporator, and the refrigeration fan is connected with the cooler. When working, part of the tail gas emitted by the micro gas turbine enters the generator, and heats the lithium bromide aqueous solution in the generator to vaporize the water in the solution to generate water vapor, thereby increasing the concentration of the lithium bromide aqueous solution; the lithium bromide aqueous solution with increased concentration enters the absorption The water vapor enters the condenser, is condensed after being cooled by the cooling water in the condenser, and becomes liquid water at high pressure and low temperature; Liquid water rapidly expands and vaporizes, and absorbs a large amount of heat from the refrigerant water in the evaporator during the vaporization process, thereby achieving the purpose of cooling and cooling; during this process, low-temperature water vapor enters the absorber and is absorbed by the lithium bromide aqueous solution in the absorber. The concentration of lithium bromide aqueous solution is gradually reduced, and then sent back to the generator by the circulating pump to complete the whole cycle. This cycle is endless, and the cooling capacity is continuously produced. Since the dilute lithium bromide solution has been cooled in the absorber, the temperature is low. In order to save the heat of heating the dilute solution and improve the thermal efficiency of the whole device, a heat exchanger is set up to allow the high-temperature concentrated solution flowing out of the generator and the low-temperature solution flowing out of the absorber. The dilute solution undergoes heat exchange to increase the temperature at which the dilute solution enters the generator. In this way, the purpose of utilizing the tail gas of the micro gas turbine to refrigerate through the lithium bromide unit is realized. Specifically, the refrigerant water generated by the lithium bromide unit is connected to the cooler and circulated, thus providing the input of the cold source for the cooler. The cooler cools the vehicle control system and battery system through the heat exchange medium circulation system. At the same time, the cooler can be connected to the cooling fan, and the cold source generated by the lithium bromide unit can be used to cool the cockpit. In specific applications, the above two cooling methods (using electric energy for cooling and using lithium bromide units for cooling) can be performed simultaneously to cool the cockpit, vehicle control system and battery system, thereby improving cooling efficiency. In the case of low refrigeration demand, the cooling method of the lithium bromide unit is given priority to make full use of the exhaust gas of the micro gas turbine, and at the same time save the electric energy of the whole vehicle. The cooler can be set as two sets of separate cooling units, that is, the cooling unit for cooling the heat exchange medium of the refrigerator and the cooling unit for cooling the heat exchange medium of the lithium bromide unit, or two sets of cooling units share one cooler, and the cooler is provided with a cooling unit through The gas path cooling pipeline of the low temperature gas generated by the refrigerator and the liquid path cooling pipeline of the refrigerant water generated by the lithium bromide unit.
进一步地,所述制热系统包括翅片式换热器,翅片式换热器的内部设有与换热媒介循环系统联通的液体回路,以及与制热风机联通的气体回路。翅片式换热器的翅片为可伸缩式,在需要制热的情况下,翅片式换热器的翅片伸出吸收微型燃气轮机尾气中的热量,在不需要制热时,翅片式换热器的翅片收起,不再进行换热。工作时,制热风机可以将通过微型燃气轮机的尾气加热的空气送入驾驶舱,实现驾驶舱的制热;换热媒介循环系统通过液体回路实现微型燃气轮机的尾气对换热媒介的加热,从而实现利用微型燃气轮机的尾气对整车控制器和电池系统的加热。在寒冷的冬天,通过该制热系统既可实现整车控制器和电池系统的预热,也能够满足驾驶舱的制热,且不用消耗电能,节能环保。Further, the heating system includes a finned heat exchanger, and the finned heat exchanger is provided with a liquid circuit communicated with the heat exchange medium circulation system and a gas circuit communicated with the heating fan. The fins of the finned heat exchanger are retractable. When heating is required, the fins of the finned heat exchanger extend out to absorb the heat in the exhaust gas of the micro gas turbine. When heating is not required, the fins The fins of the type heat exchanger are retracted and no longer perform heat exchange. When working, the heating fan can send the air heated by the exhaust gas of the micro gas turbine into the cockpit to realize the heating of the cockpit; the heat exchange medium circulation system realizes the heating of the heat exchange medium by the exhaust gas of the micro gas turbine through the liquid circuit, thereby realizing The exhaust gas of the micro gas turbine is used to heat the vehicle controller and battery system. In the cold winter, the heating system can not only realize the preheating of the vehicle controller and battery system, but also satisfy the heating of the cockpit without consuming electric energy, which is energy-saving and environmentally friendly.
进一步地,所述换热媒介循环系统,包括循环管道,循环管道设置在整车控制系统的周围以及电池系统的周围,循环管道与制冷系统的冷却器联通,还与制热系统联通;循环管道中填充有换热媒介;循环管道上设有换热循环泵、电磁阀、节流阀。工作时,启动换热循环泵,使得换热媒介在冷却器和整车控制系统/电池系统周围的循环管道之间循环,从而实现降温冷却,电磁阀用于换热媒介的通断,节流阀用于换热媒介流量的控制,从而实现温度的调控。Further, the heat exchange medium circulation system includes circulation pipes, which are arranged around the vehicle control system and the battery system, and the circulation pipes communicate with the cooler of the refrigeration system and also communicate with the heating system; the circulation pipes The medium is filled with a heat exchange medium; the circulation pipeline is provided with a heat exchange circulation pump, a solenoid valve, and a throttle valve. When working, start the heat exchange circulation pump, so that the heat exchange medium circulates between the cooler and the circulation pipe around the vehicle control system/battery system, so as to achieve cooling and cooling. The solenoid valve is used for on-off and throttling of the heat exchange medium The valve is used to control the flow of heat exchange medium, so as to realize the regulation of temperature.
进一步地,所述换热媒介选自液-气相变物质,如水、乙醇、甲醇、四氯化碳、苯等,相变物质具有在一定温度范围内改变其物理状态的能力,在加热到气化温度时,会产生从液态到气态的相变,气化的过程中,相变材料吸收并储存大量的潜热。当相变材料冷却时,储存的热量在一定的温度范围内散发到环境中去,进行从气态到液态的逆相变。在这两种相变过程中,所储存或释放的能量称为相变潜热。物理状态发生变化时,材料自身的温度在相变完成前几乎维持不变,形成一个宽的温度平台,虽然温度不变,但吸收或释放的潜热却相当大。由于相变物质在相变过程中能够吸收或释放大量的热能,其换热效率高,相比于传统的通过水来实现换热的系统,换热媒介的流道可以设置的更小,这样不仅可以减少换热媒介的循环空间,同时可以减少换热媒介的使用量,从而可以减少电池组的体积和重量,有益于实现整车的轻量化。优选的,换热媒介选自不导电且不易燃烧的换热媒介,如四氯化碳、苯,这种 情况下,电池组可以直接浸泡在换热媒介中,省去了电池组内的循环管道,这样不仅可以提高换热效率,简化电池组的结构,同时在电池发生短路时,不会发生爆炸或者火灾等危险。Further, the heat exchange medium is selected from liquid-gas phase-change substances, such as water, ethanol, methanol, carbon tetrachloride, benzene, etc., and the phase-change substances have the ability to change their physical state within a certain temperature range. When the temperature is lowered, a phase change from liquid to gas will occur. During the process of gasification, the phase change material absorbs and stores a large amount of latent heat. When the phase change material is cooled, the stored heat is dissipated to the environment within a certain temperature range, and a reverse phase change from gaseous state to liquid state is carried out. During these two phase transitions, the energy stored or released is called the latent heat of phase transition. When the physical state changes, the temperature of the material itself remains almost unchanged until the phase transition is completed, forming a wide temperature platform. Although the temperature remains unchanged, the latent heat absorbed or released is quite large. Since the phase change material can absorb or release a large amount of heat energy during the phase change process, its heat exchange efficiency is high. Compared with the traditional heat exchange system through water, the flow channel of the heat exchange medium can be set smaller, so that Not only can the circulation space of the heat exchange medium be reduced, but also the usage of the heat exchange medium can be reduced, so that the volume and weight of the battery pack can be reduced, which is beneficial to realize the weight reduction of the whole vehicle. Preferably, the heat exchange medium is selected from non-conductive and non-flammable heat exchange mediums, such as carbon tetrachloride and benzene. In this case, the battery pack can be directly immersed in the heat exchange medium, eliminating the need for circulation in the battery pack. Pipes, which can not only improve the heat exchange efficiency, simplify the structure of the battery pack, but also avoid the danger of explosion or fire when the battery is short-circuited.
进一步地,所述热管理系统还包括自动控制系统,自动控制系统可实时监测驾驶舱、换热媒介、整车控制系统和电池系统的温度,并根据检测到的温度控制制冷系统、制热系统的启停以及对应的电磁阀的开关和节流阀的开度,实现温度的自动控制。Further, the thermal management system also includes an automatic control system, which can monitor the temperature of the cockpit, heat exchange medium, vehicle control system and battery system in real time, and control the refrigeration system and heating system according to the detected temperature. The start and stop of the corresponding solenoid valve and the opening of the throttle valve realize the automatic control of the temperature.
进一步地,所述能量回收系统还包括电机B和空气压缩泵B,所述增程器的发电机与电机B连接,电机B与空气压缩泵B连接;空气压缩泵B与高压气瓶连接,空气压缩泵B用于压缩空气并存储于高压气瓶中。Further, the energy recovery system also includes a motor B and an air compression pump B, the generator of the range extender is connected to the motor B, the motor B is connected to the air compression pump B; the air compression pump B is connected to the high-pressure gas cylinder, The air compressor B is used to compress the air and store it in a high pressure cylinder.
进一步地,所述能量回收系统还包括换热器,换热器设在高压气瓶内,换热器与微型燃气轮机连接,通过换热器实现微型燃气轮机排放的高温尾气(约200℃)与高压气瓶内的压缩气体的换热。换热后,一方面,高压气瓶内的压缩气体被加热,压力更高,在喷射时膨胀做功的效能更好,给车辆的推力更强劲,另一方面,尾气的温度降低,可以接近常温的温度排放,实现了余热回收,环保无污染。Further, the energy recovery system also includes a heat exchanger, the heat exchanger is arranged in the high-pressure gas cylinder, the heat exchanger is connected with the micro gas turbine, and the high temperature tail gas (about 200° C.) discharged by the micro gas turbine is realized through the heat exchanger. Heat exchange of compressed gas in cylinders. After heat exchange, on the one hand, the compressed gas in the high-pressure gas cylinder is heated, the pressure is higher, and the efficiency of expansion and work is better during injection, and the thrust for the vehicle is stronger. On the other hand, the temperature of the exhaust gas decreases and can be close to normal temperature The temperature discharge achieves waste heat recovery, which is environmentally friendly and pollution-free.
进一步地,所述高压气瓶上设有高压气喷射口。Further, the high-pressure gas cylinder is provided with a high-pressure gas injection port.
进一步地,所述能量回收系统还包括气动发电机,高压气瓶的排气口与气动发电机连接,气动发电机与电池系统连接。Further, the energy recovery system further includes a pneumatic generator, the exhaust port of the high-pressure gas cylinder is connected to the pneumatic generator, and the pneumatic generator is connected to the battery system.
进一步地,所述车辆还包括功率分配器,功率分配器与电池系统、电机A和电机B连接,并且包括以下工作模式:Further, the vehicle also includes a power splitter, which is connected to the battery system, motor A and motor B, and includes the following working modes:
在电池系统未满电时,将来自于增程器的发电机的电能分配至电池系统,以为电池系统充电;When the battery system is not fully charged, the electric energy from the generator of the range extender is distributed to the battery system to charge the battery system;
在电池系统满电时,将来自于增程器的发电机的电能分配至电机A,以驱动车轮转动;When the battery system is fully charged, the electric energy from the generator of the range extender is distributed to the motor A to drive the wheels;
在电池系统满电且电机A不工作时,将来自于增程器的发电机的电能分配至电机B,以带动空气压缩泵B压缩空气并存储于高压气瓶中。When the battery system is fully charged and motor A is not working, the electric energy from the generator of the range extender is distributed to motor B to drive the air compressor pump B to compress the air and store it in a high-pressure cylinder.
进一步地,所述车辆还包括电控离合控制器,电控离合控制器与电控离合器连接,并且包括以下工作模式:Further, the vehicle also includes an electronically controlled clutch controller, which is connected to the electronically controlled clutch and includes the following working modes:
当车辆行驶时,控制电控离合器脱开,电机A驱动车轮转动;When the vehicle is running, control the electronically controlled clutch to disengage, and the motor A drives the wheels to rotate;
当车辆制动时,控制电控离合器接合,车轮经由电机A带动空气压缩泵A压缩空气并存储于高压气瓶中,同时空气压缩泵A为车轮提供反向阻力。When the vehicle brakes, the electronically controlled clutch is controlled to engage, and the wheels drive the air compressor A through the motor A to compress the air and store it in the high-pressure cylinder. At the same time, the air compressor A provides reverse resistance for the wheels.
进一步地,所述电控离合器与空气压缩泵A之间设有增速器,在车辆制动时,用于将车轮和/或电机A带动的传动轴的低转速(由于制动导致轴的转速降低)放大,强化空气压缩泵 A的泵气效力。Further, a speed increaser is provided between the electronically controlled clutch and the air compression pump A, and when the vehicle brakes, the low rotational speed of the transmission shaft used to drive the wheels and/or the motor A (due to the braking of the shaft due to braking) speed reduction) amplification, strengthen the pumping efficiency of the air compressor pump A.
进一步地,所述能量回收系统还包括用于检测高压气瓶工作状态参数的传感器,以及用于控制高压气瓶的高压气喷射口的开闭的高压气瓶控制器,传感器与高压气瓶控制器连接;所述传感器选自压力传感器、温度传感器和/或流量传感器。工作时,高压气瓶控制器可响应于传感器检测的高压气瓶的工作状态参数控制高压气喷射口的开闭,例如:当传感器检测到高压气瓶内的压力接近预设压力时,气瓶控制器控制高压气喷射口开启,向与车辆行驶方向相反的方向喷气,从而为车辆提供推力;例如:当传感器检测到高压气瓶内气体的温度接近换热器辐射温度时,表明已经无法再换热,此时气瓶控制器控制高压气喷射口开启。Further, the energy recovery system also includes a sensor for detecting the working state parameters of the high-pressure gas cylinder, and a high-pressure gas cylinder controller for controlling the opening and closing of the high-pressure gas injection port of the high-pressure gas cylinder, the sensor and the high-pressure gas cylinder control The sensor is connected; the sensor is selected from a pressure sensor, a temperature sensor and/or a flow sensor. When working, the high-pressure gas cylinder controller can control the opening and closing of the high-pressure gas injection port in response to the working state parameters of the high-pressure gas cylinder detected by the sensor, for example: when the sensor detects that the pressure in the high-pressure gas cylinder is close to the preset pressure, the gas cylinder The controller controls the opening of the high-pressure gas injection port, and the gas is injected in the direction opposite to the driving direction of the vehicle to provide thrust for the vehicle; for example, when the sensor detects that the temperature of the gas in the high-pressure gas cylinder is close to the radiation temperature of the heat exchanger, it indicates that Heat exchange, at this time the gas cylinder controller controls the opening of the high-pressure gas injection port.
进一步地,所述电动车辆还包括整车控制系统,用于整车及各部件的管理、控制、协调、信息收集和处理,其包括以下元件:Further, the electric vehicle also includes a vehicle control system, which is used for the management, control, coordination, information collection and processing of the vehicle and its components, which includes the following elements:
整车控制器;vehicle controller;
交直流转换器,用于将发电机发出的交流电转换为直流电,以便于电池系统存储;AC-to-DC converters for converting the AC power generated by the generator into DC power for storage in the battery system;
电机控制器,通过接收整车控制器的控制命令,控制电机A。The motor controller controls the motor A by receiving control commands from the vehicle controller.
进一步地,所述空气压缩泵A和/或空气压缩泵B,选自活塞泵、螺杆泵或离心泵。Further, the air compression pump A and/or air compression pump B are selected from piston pumps, screw pumps or centrifugal pumps.
进一步地,所述高压气瓶的瓶体采用隔热材料制作,以实现隔热效果,保证瓶内气体热量不流失。Further, the body of the high-pressure gas cylinder is made of heat-insulating material to achieve a heat-insulation effect and ensure that the heat of the gas in the cylinder is not lost.
进一步地,所述电池系统为电池组。Further, the battery system is a battery pack.
进一步地,所述增程器、高压气瓶在整车的设置位置可以为多种,比如前置,中置,后置,此为现有技术,例如CN 105774512 A公开的一种发动机前置的增程式电动乘用车,例如CN 104802629 A公开的一种发动机中置的增程式电动汽车,不再赘述。Further, the range extender and the high-pressure gas cylinder can be installed in various positions in the vehicle, such as front, middle, and rear. This is the prior art, such as a front engine disclosed in CN 105774512 A The range-extended electric passenger car, such as CN 104802629 A discloses a mid-engine extended-range electric vehicle, which will not be repeated here.
上述增程式电动车辆的控制方法,包括热管理系统的控制方法、能量回收系统的控制方法;其中,所述热管理系统的控制方法包括:The control method of the above-mentioned extended-range electric vehicle includes a control method of a thermal management system and a control method of an energy recovery system; wherein, the control method of the thermal management system includes:
制冷模式:当有制冷需求时(比如,自动控制系统检测整车控制系统中的电气控制元件、电池系统以及驾驶舱内的温度,当检测到整车控制系统、电池系统和/或驾驶舱内的温度超过预定值时),控制制冷系统启动,对整车控制系统、电池系统和/或驾驶舱进行制冷,直至整车控制系统、电池系统和/或驾驶舱的温度降低至正常范围或预定值;在制冷过程中,对整车控制系统、电池系统、驾驶舱的制冷独立进行,可根据实际情况灵活控制相应支路上的电磁阀的开启/关闭,控制相应支路上的节流阀的开度以减少换热媒介的流量,从而提高换热效率;Cooling mode: when there is a cooling demand (for example, the automatic control system detects the temperature in the electrical control components in the vehicle control system, the battery system and the cockpit, when it detects the temperature in the vehicle control system, the battery system and/or the cockpit When the temperature exceeds the predetermined value), the control refrigeration system starts to cool the vehicle control system, battery system and/or cockpit until the temperature of the vehicle control system, battery system and/or cockpit drops to the normal range or predetermined In the cooling process, the cooling of the vehicle control system, battery system, and cockpit is independently carried out, and the opening/closing of the solenoid valve on the corresponding branch can be flexibly controlled according to the actual situation, and the opening and closing of the throttle valve on the corresponding branch can be controlled flexibly. In order to reduce the flow rate of the heat exchange medium, thereby improving the heat exchange efficiency;
制热模式:当有制热需求时(比如,自动控制系统检测整车控制系统中的电气控制元件、电池系统以及驾驶舱内的温度,当检测到整车控制系统、电池系统和/或驾驶舱内的温度低于 预定值时),控制制热系统启动,对整车控制系统、电池系统和/或驾驶舱进行制热,直至整车控制系统、电池系统和/或驾驶舱的温度提高至正常范围或预定值;在制热过程中,对整车控制系统、电池系统、驾驶舱的制热独立进行,可根据实际情况灵活控制相应支路上的电磁阀的开启/关闭,控制相应支路上的节流阀的开度以减少换热媒介的流量,从而提高换热效率。Heating mode: when there is a heating demand (for example, the automatic control system detects the temperature in the electrical control components in the vehicle control system, the battery system and the cockpit, When the temperature in the cabin is lower than the predetermined value), the heating system is controlled to start, and the vehicle control system, battery system and/or cockpit are heated until the temperature of the vehicle control system, battery system and/or cockpit increases to the normal range or predetermined value; during the heating process, the heating of the vehicle control system, battery system, and cockpit is carried out independently, and the opening/closing of the solenoid valve on the corresponding branch can be flexibly controlled according to the actual situation, and the corresponding branch can be controlled The opening degree of the throttle valve on the road can reduce the flow of the heat exchange medium, thereby improving the heat exchange efficiency.
所述能量回收系统的控制方法包括:The control method of the energy recovery system includes:
当车辆平稳行驶时,控制电控离合器脱开,电机A驱动车轮转动;When the vehicle is running smoothly, control the electronically controlled clutch to disengage, and the motor A drives the wheels to rotate;
当车辆加速行驶时,控制高压气瓶的高压气喷射口向与车辆行驶方向相反的方向喷气,为车辆提供推力;When the vehicle accelerates, control the high-pressure gas injection port of the high-pressure gas cylinder to spray in the direction opposite to the vehicle's driving direction to provide thrust for the vehicle;
当车辆非紧急制动时,控制电控离合器接合,并控制电机A不工作,车轮经由电机A带动空气压缩泵A压缩空气并存储于高压气瓶中,同时空气压缩泵A为车轮提供反向阻力;When the vehicle is not in emergency braking, control the electronically controlled clutch to engage, and control the motor A to not work. The wheels drive the air compression pump A to compress the air through the motor A and store it in the high-pressure cylinder. At the same time, the air compression pump A provides reverse rotation for the wheels. resistance;
当车辆紧急制动时,控制电控离合器接合,并控制电机A工作,电机A驱动车轮上的机械卡盘对车轮制动,同时叠加空气压缩泵A的反向阻力,实现车辆制动。When the vehicle brakes in an emergency, the electronically controlled clutch is controlled to engage, and the motor A is controlled to work. The motor A drives the mechanical chuck on the wheel to brake the wheel. At the same time, the reverse resistance of the air compression pump A is superimposed to realize the vehicle brake.
进一步地,所述制冷模式中,首先控制溴化锂机组启动进行制冷;若溴化锂机组制冷不能满足制冷要求或制冷速度较慢时,控制制冷机开启进行制冷,制冷机产生的低温气体通过制冷风机对驾驶舱进行降温制冷,制冷机产生的低温气体进入冷却器与换热媒介进行热交换,从而对整车控制系统和/或电池系统进行降温;待溴化锂机组制冷能够满足制冷要求时,关闭制冷机,只保留溴化锂机组进行循环制冷。Further, in the refrigeration mode, the lithium bromide unit is first controlled to start for refrigeration; if the refrigeration of the lithium bromide unit cannot meet the cooling requirements or the refrigeration speed is slow, the refrigerator is controlled to be turned on for refrigeration, and the low-temperature gas generated by the refrigerator passes through the cooling fan to the driver. The cabin is cooled and refrigerated, and the low-temperature gas generated by the refrigerator enters the cooler to exchange heat with the heat exchange medium, thereby cooling the vehicle control system and/or battery system; when the cooling of the lithium bromide unit can meet the cooling requirements, the refrigerator is turned off. Only the lithium bromide unit is kept for circulating refrigeration.
进一步地,所述能量回收系统的控制方法还包括:Further, the control method of the energy recovery system further includes:
在电池系统未满电时,将来自于增程器的发电机的电能分配至电池系统,以为电池系统充电;When the battery system is not fully charged, the electric energy from the generator of the range extender is distributed to the battery system to charge the battery system;
在电池系统满电时,将来自于增程器的发电机的电能分配至电机A,以驱动车轮转动;When the battery system is fully charged, the electric energy from the generator of the range extender is distributed to the motor A to drive the wheels;
在电池系统满电且电机A不工作时,将来自于增程器的发电机的电能分配至电机B,以带动空气压缩泵B压缩空气并存储于高压气瓶中。When the battery system is fully charged and motor A is not working, the electric energy from the generator of the range extender is distributed to motor B to drive the air compressor pump B to compress the air and store it in a high-pressure cylinder.
本发明的增程式电动车辆及控制系统,设置了效果更佳的热管理系统,采用制冷机和/或溴化锂机组制冷,效率高;采用微型燃气轮机的尾气制热,对能量进行充分利用,提高了能量利用率。The range-extended electric vehicle and control system of the present invention is equipped with a thermal management system with better effect, adopts a refrigerator and/or a lithium bromide unit for refrigeration, and has high efficiency; adopts exhaust gas heating of a micro gas turbine to fully utilize energy, and improves the efficiency. energy utilization.
本发明的增程式电动车辆及控制系统,以高压气瓶作为能量平衡器,对增程式电动车辆的制动能量进行回收再利用,在车辆行进过程中只要出现制动情况,就会将制动能量通过空气压缩泵A转化为压缩空气的势能回收。同时,在发动机不便于降速、关停或待机时,可通过空气压缩泵B将不能及时存储的电能转化为压缩空气的势能回收。另外,还通过设置换热 器的方式,对发动机排放的高温尾气的热量进行回收。而且,本发明可以将回收的能量及时再利用,通过高压气喷射口将高压气体排出,为车辆的行驶提供额外的动力,在实现环保节能的同时提高了能源利用率。The range-extended electric vehicle and the control system of the present invention use a high-pressure gas cylinder as an energy balancer to recover and reuse the braking energy of the extended-range electric vehicle. The energy is converted into the potential energy recovery of compressed air through the air compressor A. At the same time, when the engine is inconvenient to slow down, shut down or stand by, the electric energy that cannot be stored in time can be converted into potential energy recovery of compressed air through the air compression pump B. In addition, the heat of the high-temperature exhaust gas emitted by the engine is recovered by setting up a heat exchanger. Moreover, the present invention can reuse the recovered energy in time, discharge the high-pressure gas through the high-pressure gas injection port, provide extra power for the running of the vehicle, and improve the energy utilization rate while realizing environmental protection and energy saving.
本发明的增程式电动车辆及控制系统,热管理系统和能量回收系统可根据情况同时工作或独立工作,例如,车辆处于怠速状态,可仅需要热管理系统工作,进行车辆热循环;在车辆行驶阶段,出现刹车制动情况时,可以同时工作,能量回收系统负责车辆制动能量的回收,热管理系统负责热循环。具体应用时,整车控制系统器可以实时监测车辆的运行状态参数(例如,驾驶室温度、电池系统的温度、整车控制系统的温度、高压气瓶的气体存量、电池系统的电量、微燃机转速、制动系统参数、微燃机燃料存量等),对于人员驾驶的车辆,整车控制器响应于人员指令,控制能量回收系统和/或热管理系统工作;对于自动驾驶车辆,整车控制系统可以基于运行状态参数自主决策,以控制能量回收系统和/或热管理系统工作。The extended-range electric vehicle and its control system of the present invention, the thermal management system and the energy recovery system can work simultaneously or independently according to the situation. stage, when the braking situation occurs, it can work at the same time, the energy recovery system is responsible for the recovery of vehicle braking energy, and the thermal management system is responsible for the thermal cycle. In specific applications, the vehicle control system can monitor the vehicle's running state parameters in real time (for example, the temperature of the cab, the temperature of the battery system, the temperature of the vehicle control system, the gas storage of the high-pressure gas cylinder, the power of the battery system, the Engine speed, braking system parameters, micro-turbine fuel stock, etc.), for vehicles driven by personnel, the vehicle controller responds to personnel instructions, and controls the energy recovery system and/or thermal management system to work; for autonomous vehicles, the vehicle The control system can make autonomous decisions based on operating state parameters to control the operation of the energy recovery system and/or thermal management system.
具体地,对于自动驾驶车辆,整车控制系统可以基于车辆运行状态参数实时数据、基于决策算法进行寻优计算,以确定优选控制策略。例如:决策算法以电池系统电量、微型燃气轮机燃料存量以及车辆的行程距离作为高权重参数,以确保人员能够到达目的地为目标,进行寻优,则可以给出如下控制策略:Specifically, for self-driving vehicles, the vehicle control system can perform optimization calculations based on real-time data of vehicle operating state parameters and decision-making algorithms to determine the optimal control strategy. For example, the decision-making algorithm takes the power of the battery system, the fuel stock of the micro-gas turbine, and the travel distance of the vehicle as high-weight parameters to ensure that the personnel can reach the destination as the goal, and to optimize, the following control strategy can be given:
①在电池系统电量续航距离大于或等于行程距离情况下,允许能量回收系统和热管理系统工作;① When the cruising distance of the battery system is greater than or equal to the travel distance, the energy recovery system and thermal management system are allowed to work;
②在电池系统电量+微型燃气轮机燃料存量对应的续航距离小于或者刚好等于行程距离情况下,允许能量回收系统工作,允许热管理熊中制热系统或制冷系统中的溴化锂机组工作,控制功率分配器停止向制冷机供电;② When the cruising distance corresponding to the power of the battery system + the fuel stock of the micro gas turbine is less than or just equal to the travel distance, the energy recovery system is allowed to work, the lithium bromide unit in the heating system or refrigeration system in the thermal management bearer is allowed to work, and the power divider is controlled stop power supply to the refrigerator;
③在电池系统电量+微型燃气轮机燃料存量对应的续航距离大于行程距离情况下,允许能量回收系统和热管理系统工作。③ When the cruising distance corresponding to the power of the battery system + the fuel stock of the micro gas turbine is greater than the travel distance, the energy recovery system and thermal management system are allowed to work.
本发明的增程式电动车辆及控制系统,具有以下优点:The extended-range electric vehicle and control system of the present invention have the following advantages:
1.利用高压气瓶喷射的高压气体为车辆提供推力,可降低增程式电动车辆对电池能量密度、放电倍率的标准,因此可选用普通电池组或减小电池体积,从而节约成本。1. The high-pressure gas injected by the high-pressure gas cylinder is used to provide thrust for the vehicle, which can reduce the battery energy density and discharge rate standards of the extended-range electric vehicle. Therefore, ordinary battery packs can be used or the battery volume can be reduced to save costs.
2.高压气瓶作为整个车辆的能量平衡器,对车辆制动能量进行回收,并在车辆需要加速时为车辆提供推力,实现整车能量的削峰填谷。2. As the energy balancer of the entire vehicle, the high-pressure gas cylinder recycles the braking energy of the vehicle, and provides thrust for the vehicle when the vehicle needs to accelerate, so as to realize peak-shaving and valley-filling of the energy of the entire vehicle.
3.高压气瓶、空气压缩泵、电控离合器等易于安装,结构相对简单,整个方案便于实施。3. High-pressure gas cylinders, air compression pumps, electronically controlled clutches, etc. are easy to install, and the structure is relatively simple, so the whole scheme is easy to implement.
4.空气压缩存储势能,没有能量损耗。4. Air compression stores potential energy without energy loss.
5.对发动机排放的高温尾气的热量进行回收,提高了能量利用效率,理论上整车热效率 可达到70%~90%。5. Recover the heat of the high-temperature exhaust gas emitted by the engine, which improves the energy utilization efficiency. Theoretically, the thermal efficiency of the whole vehicle can reach 70% to 90%.
6、通过制冷机实现降温,由于增程式电动车辆上装有微型燃气轮机,随时可以发电,因此不需要考虑电池电量和续航里程的问题;而且,制冷机的耗电量不大,利用很少的电量就可以满足电池降温和空调制冷的需求。6. The temperature is lowered through the refrigerator. Since the extended-range electric vehicle is equipped with a micro gas turbine, it can generate electricity at any time, so there is no need to consider the battery power and cruising range; moreover, the refrigerator consumes little power and uses very little power It can meet the needs of battery cooling and air conditioning refrigeration.
7、相变材料换热效率高,易于实现电池系统和整车的轻量化。7. The phase change material has high heat exchange efficiency, and it is easy to realize the lightweight of the battery system and the whole vehicle.
8、可以利用微型燃气轮机的余热实现电池系统的加热/制冷、驾驶舱的制热/制冷,节能环保。8. The waste heat of the micro gas turbine can be used to realize the heating/cooling of the battery system and the heating/cooling of the cockpit, which is energy-saving and environmentally friendly.
本发明使用的各种术语和短语具有本领域技术人员公知的一般含义。提及的术语和短语如有与公知含义不一致的,以本发明所表述的含义为准。Various terms and phrases used herein have their ordinary meanings known to those skilled in the art. If the terms and phrases mentioned are inconsistent with the known meanings, the meanings expressed in the present invention shall prevail.
附图说明Description of drawings
图1:增程式电动车辆的结构示意图。Figure 1: Schematic diagram of the structure of an extended-range electric vehicle.
图2:溴化锂机组的结构示意图。Figure 2: Schematic diagram of the structure of the lithium bromide unit.
其中,1、车轮;2、电机A;3、电控离合器;4、增速器;5、空气压缩泵A;6、高压气瓶;7、高压气喷射口;8、换热器;9、传感器;10、尾气;11、电池系统;12、整车控制器;13、高压气瓶控制器;14、交直流转换器;15、电机控制器;16、功率分配器;17、电控离合控制器;18、发电机;19、压气机;20、燃烧室;21、涡轮;22、电机B;23、空气压缩泵B;24、微型燃气轮机;25、换热媒介循环系统;26、制热系统;27、翅片换热器;28、制热风机;29、制冷机;30、冷却器;31、制冷系统;32、溴化锂机组;33、制冷风机;34、驾驶舱;231、发生器;232、冷凝器;233、蒸发器;234、吸收器;235、热交换器;236、循环泵。Among them, 1. Wheel; 2. Motor A; 3. Electronically controlled clutch; 4. Speed increaser; 5. Air compression pump A; 6. High-pressure gas cylinder; 7. High-pressure gas injection port; 8. Heat exchanger; 9 , sensor; 10, exhaust gas; 11, battery system; 12, vehicle controller; 13, high-pressure gas cylinder controller; 14, AC-DC converter; 15, motor controller; 16, power divider; 17, electric control Clutch controller; 18. Generator; 19. Compressor; 20. Combustion chamber; 21. Turbine; 22. Motor B; 23. Air compressor pump B; 24. Micro gas turbine; 25. Heat exchange medium circulation system; 26. Heating system; 27. Fin heat exchanger; 28. Heating fan; 29. Refrigerator; 30. Cooler; 31. Refrigeration system; 32. Lithium bromide unit; 33. Refrigeration fan; 34. Cockpit; 231. Generator; 232, condenser; 233, evaporator; 234, absorber; 235, heat exchanger; 236, circulation pump.
具体实施方式Detailed ways
下面结合实施例对本发明作进一步的说明。然而,本发明的范围并不限于下述实施例。本领域的专业人员能够理解,在不背离本发明的精神和范围的前提下,可以对本发明进行各种变化和修饰。The present invention will be further described below in conjunction with embodiment. However, the scope of the present invention is not limited to the following examples. Those skilled in the art can understand that various changes and modifications can be made in the present invention without departing from the spirit and scope of the present invention.
实施例1Example 1
一种增程式电动车辆,其结构如图1所示,包括:A kind of extended-range electric vehicle, its structure is shown in Figure 1, comprises:
驱动系统,为车辆提供动力输出,包括作为驱动电机的电机A 2,以及与电机A 2同轴连接的车轮1。The drive system provides power output for the vehicle, including the motor A2 as the drive motor, and the wheel 1 coaxially connected with the motor A2.
电池系统11,与电机A 2电连接并为电机A 2提供电能;用于存储电能并为驱动系统提供动力。The battery system 11 is electrically connected with the motor A 2 and provides electric energy for the motor A 2; it is used to store electric energy and provide power for the drive system.
能量回收系统,用于回收车辆的制动能量,包括电控离合器3、空气压缩泵A 5和高压气瓶6,其中,空气压缩泵A 5通过电控离合器3与电机A 2连接;高压气瓶6与空气压缩泵A 5连接,空气压缩泵A 5用于压缩空气并存储于高压气瓶6中;所述高压气瓶6上设有高压气喷射口7。The energy recovery system is used to recover the braking energy of the vehicle, including an electronically controlled clutch 3, an air compression pump A 5 and a high-pressure gas cylinder 6, wherein the air compression pump A 5 is connected to the motor A 2 through the electronically controlled clutch 3; Bottle 6 is connected with air compression pump A 5, and air compression pump A 5 is used for compressing air and is stored in high-pressure gas cylinder 6; Described high-pressure gas cylinder 6 is provided with high-pressure gas injection port 7.
增程器,包括相连接的微型燃气轮机24和发电机18,所述发电机18与电池系统11连接。所述微型燃气轮机24主要包括压气机19、燃烧室20、涡轮21三大部件,工作时,压气机19从外界大气环境吸入空气,并压缩使之增压,同时空气温度也相应提高;压缩空气被压送到燃烧室20与喷入的燃料混合燃烧生成高温高压的气体;然后再进入到涡轮21中膨胀做功,推动涡轮21带动压气机19和外负荷转子一起高速旋转,并通过连接发电机18输出电能。The range extender includes a connected micro gas turbine 24 and a generator 18 , and the generator 18 is connected to the battery system 11 . Described micro gas turbine 24 mainly comprises air compressor 19, combustor 20, turbine 21 three big parts, and during work, air compressor 19 sucks in air from outside atmospheric environment, and compression makes it supercharged, and air temperature also correspondingly improves simultaneously; Compressed air It is pressed into the combustion chamber 20 and mixed with the injected fuel to generate high-temperature and high-pressure gas; then enters the turbine 21 to expand and do work, and pushes the turbine 21 to drive the compressor 19 and the external load rotor to rotate at a high speed, and is connected to the generator 18 output electric energy.
热管理系统,包括:制冷系统31,制热系统26,换热媒介循环系统25,用于驾驶舱制冷的制冷风机33,以及用于驾驶舱制热的制热风机28,其中,制冷系统31与发电机18连接,还与微型燃气轮机的排气端连接;制热系统26与微型燃气轮机的排气端连接;换热媒介循环系统25分别与制冷系统31、制热系统26连接(通过制冷系统31实现电池系统11和控制整车控制系统的冷却,通过制热系统26实现电池系统11和控制整车控制系统的预热);制冷风机33与制冷系统31连接;制热风机28与制热系统26连接。The thermal management system includes: a cooling system 31, a heating system 26, a heat exchange medium circulation system 25, a cooling fan 33 for cockpit cooling, and a heating fan 28 for cockpit heating, wherein the cooling system 31 It is connected with the generator 18 and also connected with the exhaust end of the micro gas turbine; the heating system 26 is connected with the exhaust end of the micro gas turbine; the heat exchange medium circulation system 25 is connected with the refrigeration system 31 and the heating system 26 respectively (through the 31 realizes the cooling of the battery system 11 and the control system of the vehicle, and realizes the preheating of the battery system 11 and the control system of the vehicle through the heating system 26); the cooling fan 33 is connected with the refrigeration system 31; the heating fan 28 is connected with the heating system System 26 is connected.
所述制冷系统31,包括制冷机29和冷却器30,制冷机29与发电机18连接,冷却器30一端与制冷机29连接,另一端与换热媒介循环系统25连接,制冷风机33与制冷机29连接。工作时,发电机18输出的电能经由功率分配器16供给制冷机29以实现制冷,制冷机29产生的低温气体进入冷却器30,冷却经过冷却器30的高温换热媒介,高温换热媒介经过冷却器30的冷却后温度降低,然后回到换热媒介循环系统25循环以冷却整车控制器和电池系统11;同时,制冷机29产生的低温气体通过制冷风机33进入驾驶舱,实现驾驶舱内的制冷。The refrigerating system 31 includes a refrigerating machine 29 and a cooler 30, the refrigerating machine 29 is connected to the generator 18, one end of the cooler 30 is connected to the refrigerating machine 29, the other end is connected to the heat exchange medium circulation system 25, and the refrigerating fan 33 is connected to the refrigerating machine. Machine 29 is connected. During operation, the electric energy output by the generator 18 is supplied to the refrigerator 29 through the power distributor 16 to realize refrigeration, and the low-temperature gas generated by the refrigerator 29 enters the cooler 30 to cool the high-temperature heat transfer medium passing through the cooler 30, and the high-temperature heat transfer medium passes through After the cooler 30 is cooled, the temperature decreases, and then returns to the heat exchange medium circulation system 25 to circulate to cool the vehicle controller and the battery system 11; at the same time, the low-temperature gas generated by the refrigerator 29 enters the cockpit through the cooling fan 33 to realize the cockpit Refrigeration inside.
所述制冷机29与制冷风机33之间可以设置流量控制阀,以控制低温气体的流量,从而根据需求控制驾驶舱内的温度,保证驾驶舱内适宜的温度。A flow control valve can be set between the refrigerator 29 and the cooling fan 33 to control the flow of the low-temperature gas, thereby controlling the temperature in the cockpit according to demand, and ensuring a suitable temperature in the cockpit.
所述制冷系统31还包括溴化锂机组32,如图2所示,溴化锂机组32包括循环连接的发生器231、冷凝器232、蒸发器233、吸收器234和热交换器235,发生器231还与吸收器234连接,热交换器235上设有循环泵236;微型燃气轮机的排气端与发生器231连通,冷却器与蒸发器233的冷水出口连通,制冷风机与冷却器连接。工作时,微型燃气轮机排放的部分尾气进入发生器231,对发生器231内的溴化锂水溶液进行加热,使溶液中的水汽化产生水蒸气,进而使溴化锂水溶液的浓度升高;浓度升高的溴化锂水溶液进入吸收器234;水蒸气进入冷凝器232,被冷凝器232内的冷却水降温后凝结,成为高压低温的液态水;然后,进 入蒸发器233(冷凝器232内可设置节流阀),在蒸发器233内,高压低温的液态水急速膨胀而汽化,并在汽化过程中大量吸收蒸发器233内冷媒水的热量,从而达到降温制冷的目的;在此过程中,低温水蒸气进入吸收器234,被吸收器234内的溴化锂水溶液吸收,溴化锂水溶液的浓度逐步降低,再由循环泵236送回发生器231,完成整个循环。如此循环不息,连续制取冷量。将溴化锂机组32产生的冷媒水连通到冷却器30并实现循环,从而为冷却器30提供了冷源的输入。冷却器30通过换热媒介循环系统25冷却整车控制系统和电池系统11,同时,可以将冷却器30和制冷风机33连接,利用溴化锂机组32产生的冷源为驾驶舱制冷。具体应用时,上述两种冷却方式(利用电能制冷,利用溴化锂机组32制冷)可同时进行,为驾驶舱、整车控制系统和电池系统11制冷,从而提高制冷效率。在制冷需求不高的情况下,优先使用溴化锂机组32的冷却方式,以充分利用微型燃气轮机的尾气,同时节约整车的电能。冷却器30可以设置为两套单独的冷却单元,即制冷机冷却换热媒介的冷却单元和溴化锂机组冷却换热媒介的冷却单元,也可以两套冷却单元公用一个冷却器30,该冷却器30设置有通过制冷机产生的低温气体的气路冷却管道和通过溴化锂机组32产生的冷媒水的液路冷却管道。Described refrigerating system 31 also comprises lithium bromide unit 32, as shown in Figure 2, lithium bromide unit 32 comprises the generator 231, condenser 232, evaporator 233, absorber 234 and heat exchanger 235 of circulation connection, generator 231 is also connected with The absorber 234 is connected, and the heat exchanger 235 is provided with a circulation pump 236; the exhaust end of the micro gas turbine is connected with the generator 231, the cooler is connected with the cold water outlet of the evaporator 233, and the cooling fan is connected with the cooler. During work, part of the tail gas discharged by the micro gas turbine enters the generator 231, and the lithium bromide aqueous solution in the generator 231 is heated, so that the water in the solution is vaporized to generate water vapor, and then the concentration of the lithium bromide aqueous solution is increased; the lithium bromide aqueous solution with increased concentration Enter the absorber 234; water vapor enters the condenser 232, is condensed after being cooled by the cooling water in the condenser 232, becomes liquid water of high pressure and low temperature; then, enters the evaporator 233 (throttle valve can be set in the condenser 232), in In the evaporator 233, the high-pressure and low-temperature liquid water rapidly expands and vaporizes, and absorbs a large amount of heat from the refrigerant water in the evaporator 233 during the vaporization process, thereby achieving the purpose of cooling; during this process, low-temperature water vapor enters the absorber 234 , is absorbed by the lithium bromide aqueous solution in the absorber 234, and the concentration of the lithium bromide aqueous solution gradually decreases, and then is sent back to the generator 231 by the circulation pump 236 to complete the whole cycle. This cycle is endless, and the cooling capacity is continuously produced. The refrigerant water generated by the lithium bromide unit 32 is connected to the cooler 30 and circulated, thereby providing the cooler 30 with a cooling source input. The cooler 30 cools the vehicle control system and the battery system 11 through the heat exchange medium circulation system 25. At the same time, the cooler 30 can be connected to the cooling fan 33, and the cold source generated by the lithium bromide unit 32 can be used to cool the cockpit. In specific applications, the above two cooling methods (using electric energy for cooling and using the lithium bromide unit 32 for cooling) can be performed simultaneously to cool the cockpit, the vehicle control system and the battery system 11, thereby improving the cooling efficiency. In the case of low refrigeration demand, the cooling method of the lithium bromide unit 32 is given priority to make full use of the exhaust gas of the micro gas turbine, and simultaneously save the electric energy of the whole vehicle. The cooler 30 can be set as two sets of separate cooling units, that is, the cooling unit for cooling the heat exchange medium of the refrigerator and the cooling unit for cooling the heat exchange medium of the lithium bromide unit, or a common cooler 30 for two sets of cooling units, the cooler 30 The gas path cooling pipeline for the low-temperature gas generated by the refrigerator and the liquid path cooling pipeline for the refrigerant water generated by the lithium bromide unit 32 are provided.
所述制热系统26包括翅片式换热器27,翅片式换热器27的内部设有与换热媒介循环系统25联通的液体回路,以及与制热风机28联通的气体回路。翅片式换热器27的翅片为可伸缩式,在需要制热的情况下,翅片式换热器27的翅片伸出吸收微型燃气轮机尾气中的热量,在不需要制热时,翅片式换热器27的翅片收起,不再进行换热。工作时,制热风机28可以将通过微型燃气轮机的尾气加热的空气送入驾驶舱,实现驾驶舱的制热;换热媒介循环系统25通过液体回路实现微型燃气轮机的尾气对换热媒介的加热,从而实现利用微型燃气轮机的尾气对整车控制器和电池系统11的加热。在寒冷的冬天,通过该制热系统既可实现整车控制器和电池系统11的预热,也能够满足驾驶舱的制热,且不用消耗电能,节能环保。The heating system 26 includes a finned heat exchanger 27 , and the finned heat exchanger 27 is provided with a liquid circuit connected with the heat exchange medium circulation system 25 and a gas circuit connected with the heating fan 28 . The fins of the finned heat exchanger 27 are retractable. When heating is required, the fins of the finned heat exchanger 27 stretch out to absorb the heat in the exhaust gas of the micro gas turbine. When heating is not needed, The fins of the finned heat exchanger 27 are retracted and no longer perform heat exchange. When working, the heating fan 28 can send the air heated by the exhaust gas of the micro gas turbine into the cockpit to realize the heating of the cockpit; the heat exchange medium circulation system 25 realizes the heating of the heat exchange medium by the exhaust gas of the micro gas turbine through the liquid circuit, In this way, the exhaust gas of the micro gas turbine can be used to heat the vehicle controller and the battery system 11 . In the cold winter, the heating system can not only realize the preheating of the vehicle controller and the battery system 11, but also satisfy the heating of the cockpit without consuming electric energy, which is energy-saving and environment-friendly.
所述换热媒介循环系统25,包括循环管道,循环管道设置在整车控制系统的周围以及电池系统的周围,循环管道与制冷系统31的冷却器30联通,还与制热系统26联通;循环管道中填充有换热媒介;循环管道上设有换热循环泵、电磁阀、节流阀。工作时,启动换热循环泵,使得换热媒介在冷却器30和整车控制系统/电池系统11周围的循环管道之间循环,从而实现降温冷却,电磁阀用于换热媒介的通断,节流阀用于换热媒介流量的控制,从而实现温度的调控。The heat exchange medium circulation system 25 includes circulation pipes, which are arranged around the vehicle control system and the battery system, and the circulation pipes communicate with the cooler 30 of the refrigeration system 31 and also communicate with the heating system 26; The pipeline is filled with a heat exchange medium; the circulation pipeline is provided with a heat exchange circulation pump, a solenoid valve and a throttle valve. When working, start the heat exchange circulation pump, so that the heat exchange medium circulates between the cooler 30 and the circulation pipeline around the vehicle control system/battery system 11, thereby realizing cooling down, and the solenoid valve is used for on-off of the heat exchange medium. The throttle valve is used to control the flow of the heat exchange medium, so as to realize the regulation of temperature.
所述换热媒介选自液-气相变物质,如水、乙醇、甲醇、四氯化碳、苯等,相变物质具有在一定温度范围内改变其物理状态的能力,在加热到气化温度时,会产生从液态到气态的相 变,气化的过程中,相变材料吸收并储存大量的潜热。当相变材料冷却时,储存的热量在一定的温度范围内散发到环境中去,进行从气态到液态的逆相变。在这两种相变过程中,所储存或释放的能量称为相变潜热。物理状态发生变化时,材料自身的温度在相变完成前几乎维持不变,形成一个宽的温度平台,虽然温度不变,但吸收或释放的潜热却相当大。由于相变物质在相变过程中能够吸收或释放大量的热能,其换热效率高,相比于传统的通过水来实现换热的系统,换热媒介的流道可以设置的更小,这样不仅可以减少换热媒介的循环空间,同时可以减少换热媒介的使用量,从而可以减少电池组的体积和重量,有益于实现整车的轻量化。优选的,换热媒介选自不导电且不易燃烧的换热媒介,如四氯化碳、苯,这种情况下,电池组可以直接浸泡在换热媒介中,省去了电池组内的循环管道,这样不仅可以提高换热效率,简化电池组的结构,同时在电池发生短路时,不会发生爆炸或者火灾等危险。The heat exchange medium is selected from liquid-gas phase change substances, such as water, ethanol, methanol, carbon tetrachloride, benzene, etc. The phase change substances have the ability to change their physical state within a certain temperature range, and when heated to the gasification temperature , will produce a phase change from liquid to gas. During the gasification process, the phase change material absorbs and stores a large amount of latent heat. When the phase change material is cooled, the stored heat is dissipated to the environment within a certain temperature range, and a reverse phase change from gaseous state to liquid state is carried out. During these two phase transitions, the energy stored or released is called the latent heat of phase transition. When the physical state changes, the temperature of the material itself remains almost unchanged until the phase transition is completed, forming a wide temperature platform. Although the temperature remains unchanged, the latent heat absorbed or released is quite large. Since the phase change material can absorb or release a large amount of heat energy during the phase change process, its heat exchange efficiency is high. Compared with the traditional heat exchange system through water, the flow channel of the heat exchange medium can be set smaller, so that Not only can the circulation space of the heat exchange medium be reduced, but also the usage of the heat exchange medium can be reduced, so that the volume and weight of the battery pack can be reduced, which is beneficial to realize the weight reduction of the whole vehicle. Preferably, the heat exchange medium is selected from non-conductive and non-flammable heat exchange mediums, such as carbon tetrachloride and benzene. In this case, the battery pack can be directly immersed in the heat exchange medium, eliminating the need for circulation in the battery pack. Pipes, which can not only improve the heat exchange efficiency, simplify the structure of the battery pack, but also avoid the danger of explosion or fire when the battery is short-circuited.
所述热管理系统还包括自动控制系统,自动控制系统可实时监测驾驶舱、换热媒介、整车控制系统和电池系统的温度,并根据检测到的温度控制制冷系统、制热系统的启停以及对应的电磁阀的开关和节流阀的开度,实现温度的自动控制。The thermal management system also includes an automatic control system, which can monitor the temperature of the cockpit, heat exchange medium, vehicle control system and battery system in real time, and control the start and stop of the refrigeration system and heating system according to the detected temperature And the switch of the corresponding electromagnetic valve and the opening degree of the throttle valve realize the automatic control of the temperature.
所述能量回收系统还可包括电机B 22和空气压缩泵B 23,所述增程器的发电机与电机B22连接,电机B 22与空气压缩泵B 23连接;空气压缩泵B 23与高压气瓶6连接,空气压缩泵B 23用于压缩空气并存储于高压气瓶6中。The energy recovery system can also include a motor B 22 and an air compression pump B 23, the generator of the range extender is connected to the motor B 22, the motor B 22 is connected to the air compression pump B 23; the air compression pump B 23 is connected to the high-pressure gas The bottle 6 is connected, and the air compressor B 23 is used to compress the air and is stored in the high-pressure gas bottle 6.
所述能量回收系统还可包括换热器8,换热器8设在高压气瓶6内,换热器8与微型燃气轮机连接,通过换热器8实现微型燃气轮机排放的高温尾气(约200℃)与高压气瓶6内的压缩气体的换热。换热后,一方面,高压气瓶6内的压缩气体被加热,压力更高,在喷射时膨胀做功的效能更好,给车辆的推力更强劲,另一方面,尾气10的温度降低,可以接近常温的温度排放,实现了余热回收,环保无污染。Described energy recovery system can also comprise heat exchanger 8, and heat exchanger 8 is arranged in the high-pressure gas bottle 6, and heat exchanger 8 is connected with micro gas turbine, realizes the high-temperature tail gas (about 200 ℃) that micro gas turbine discharges by heat exchanger 8 ) and the heat exchange of the compressed gas in the high-pressure cylinder 6. After the heat exchange, on the one hand, the compressed gas in the high-pressure gas cylinder 6 is heated, the pressure is higher, the efficiency of expansion and work is better during injection, and the thrust for the vehicle is stronger; on the other hand, the temperature of the exhaust gas 10 is lowered, which can Discharge at a temperature close to normal temperature realizes waste heat recovery, which is environmentally friendly and pollution-free.
所述能量回收系统还可包括气动发电机,高压气瓶6的排气口与气动发电机连接,气动发电机与电池系统11连接,工作时,通过高压气瓶6的压缩器带动该气动发电机发电。The energy recovery system can also include a pneumatic generator, the exhaust port of the high-pressure gas cylinder 6 is connected to the pneumatic generator, and the pneumatic generator is connected to the battery system 11. During operation, the compressor of the high-pressure gas cylinder 6 drives the pneumatic generator to generate electricity. generator.
所述车辆还包括功率分配器16,功率分配器16与电池系统11、电机A 2和电机B 22连接,并且包括以下工作模式:The vehicle also includes a power splitter 16 connected to the battery system 11, the motor A 2 and the motor B 22, and includes the following modes of operation:
在电池系统11未满电时,将来自于增程器的发电机18的电能分配至电池系统11,以为电池系统11充电;When the battery system 11 is not fully charged, the electric energy from the generator 18 of the range extender is distributed to the battery system 11 to charge the battery system 11;
在电池系统11满电时,将来自于增程器的发电机18的电能分配至电机A 2,以驱动车轮1转动;When the battery system 11 is fully charged, the electric energy from the generator 18 of the range extender is distributed to the motor A 2 to drive the wheel 1 to rotate;
在电池系统11满电且电机A 2不工作时,将来自于增程器的发电机11的电能分配至电 机B 22,以带动空气压缩泵B 23压缩空气并存储于高压气瓶6中。When the battery system 11 is fully charged and the motor A 2 is not working, the electric energy from the generator 11 of the range extender is distributed to the motor B 22 to drive the air compressor B 23 to compress the air and store it in the high-pressure gas cylinder 6.
所述车辆还包括电控离合控制器17,电控离合控制器17与电控离合器3连接,并且包括以下工作模式:Described vehicle also comprises electronically controlled clutch controller 17, and electronically controlled clutch controller 17 is connected with electronically controlled clutch 3, and comprises the following operating modes:
当车辆行驶时,控制电控离合器3脱开,电机A 2驱动车轮1转动;When the vehicle is running, control the electronically controlled clutch 3 to disengage, and the motor A 2 drives the wheel 1 to rotate;
当车辆制动时,控制电控离合器3接合,车轮1经由电机A 2带动空气压缩泵A 5压缩空气并存储于高压气瓶6中,同时空气压缩泵A 5为车轮1提供反向阻力。When the vehicle brakes, the electronic control clutch 3 is controlled to engage, and the wheel 1 drives the air compression pump A5 to compress the air through the motor A2 and stores it in the high-pressure gas cylinder 6. At the same time, the air compression pump A5 provides reverse resistance for the wheel 1.
所述电控离合器3与空气压缩泵A 5之间可以设有增速器4,在车辆制动时,用于将车轮1和/或电机A 2带动的传动轴的低转速(由于制动导致轴的转速降低)放大,强化空气压缩泵A 5的泵气效力。A speed increaser 4 may be provided between the electronically controlled clutch 3 and the air compression pump A5, and when the vehicle is braked, it is used to drive the wheel 1 and/or the motor A2 at a low speed of the drive shaft (due to braking) cause the rotation speed of the shaft to decrease) to amplify and strengthen the pumping efficiency of the air compressor pump A5.
所述能量回收系统还可包括用于检测高压气瓶6工作状态参数的传感器9,以及用于控制高压气瓶6的高压气喷射口7的开闭的气瓶控制器13,传感器9与高压气瓶控制器13连接;所述传感器9选自压力传感器、温度传感器和/或流量传感器。工作时,高压气瓶控制器13可响应于传感器9检测的高压气瓶6的工作状态参数控制高压气喷射口7的开闭,例如:当传感器9检测到高压气瓶6内的压力接近预设压力时,高压气瓶控制器13控制高压气喷射口7开启,向与车辆行驶方向相反的方向喷气,从而为车辆提供推力;例如:当传感器9检测到高压气瓶6内气体的温度接近换热器8辐射温度时,表明已经无法再换热,此时高压气瓶控制器13控制高压气喷射口7开启。Described energy recovery system can also comprise the sensor 9 that is used to detect the working state parameter of high-pressure gas cylinder 6, and the gas cylinder controller 13 that is used to control the opening and closing of the high-pressure gas injection port 7 of high-pressure gas cylinder 6, sensor 9 and high pressure The gas cylinder controller 13 is connected; the sensor 9 is selected from a pressure sensor, a temperature sensor and/or a flow sensor. During work, the high-pressure gas cylinder controller 13 can control the opening and closing of the high-pressure gas injection port 7 in response to the working state parameters of the high-pressure gas cylinder 6 detected by the sensor 9, for example: when the sensor 9 detects that the pressure in the high-pressure gas cylinder 6 is close to the predetermined When setting the pressure, the high-pressure gas cylinder controller 13 controls the high-pressure gas injection port 7 to open, and sprays gas in the direction opposite to the vehicle's driving direction, thereby providing thrust for the vehicle; for example: when the sensor 9 detects that the temperature of the gas in the high-pressure gas cylinder 6 is close to When heat exchanger 8 radiates temperature, it shows that heat exchange can no longer be performed. At this moment, high-pressure gas cylinder controller 13 controls high-pressure gas injection port 7 to open.
所述电动车辆还包括整车控制系统,用于整车及各部件的管理、控制、协调、信息收集和处理,其包括以下元件:The electric vehicle also includes a vehicle control system for the management, control, coordination, information collection and processing of the vehicle and its components, which includes the following elements:
整车控制器12; Vehicle controller 12;
交直流转换器14,用于将发电机18发出的交流电转换为直流电,以便于电池系统11存储;The AC-DC converter 14 is used to convert the AC power generated by the generator 18 into DC power for storage by the battery system 11;
电机控制器15,通过接收整车控制器的控制命令,控制电机A 2。The motor controller 15 controls the motor A2 by receiving the control command from the vehicle controller.
所述空气压缩泵A 5、空气压缩泵B 23,可以是活塞泵、螺杆泵或离心泵。Described air compression pump A5, air compression pump B23, can be piston pump, screw pump or centrifugal pump.
所述高压气瓶6的瓶体可以采用隔热材料制作,以实现隔热效果,保证瓶内气体热量不流失。The bottle body of the high-pressure gas cylinder 6 can be made of heat insulating material, so as to realize the heat insulation effect and ensure that the heat of the gas in the bottle is not lost.
所述电池系统11可以为电池组。The battery system 11 may be a battery pack.
所述增程器、高压气瓶6在整车的设置位置可以为多种,比如前置,中置,后置。The range extender and the high-pressure gas cylinder 6 can be arranged in various positions in the vehicle, such as front, middle, and rear.
实施例2增程式电动车辆的控制方法Embodiment 2 Control method of extended-range electric vehicle
包括热管理系统的控制方法、能量回收系统的控制方法;其中,所述热管理系统的控制 方法包括:Including the control method of the thermal management system and the control method of the energy recovery system; wherein, the control method of the thermal management system includes:
制冷模式:当有制冷需求时(比如,自动控制系统检测整车控制系统中的电气控制元件、电池系统以及驾驶舱内的温度,当检测到整车控制系统、电池系统和/或驾驶舱内的温度超过预定值时),控制制冷系统启动,对整车控制系统、电池系统和/或驾驶舱进行制冷,直至整车控制系统、电池系统和/或驾驶舱的温度降低至正常范围或预定值;在制冷过程中,对整车控制系统、电池系统、驾驶舱的制冷独立进行,可根据实际情况灵活控制相应支路上的电磁阀的开启/关闭,控制相应支路上的节流阀的开度以减少换热媒介的流量,从而提高换热效率。Cooling mode: when there is a cooling demand (for example, the automatic control system detects the temperature in the electrical control components in the vehicle control system, the battery system and the cockpit, when it detects the temperature in the vehicle control system, the battery system and/or the cockpit When the temperature exceeds the predetermined value), the control refrigeration system starts to cool the vehicle control system, battery system and/or cockpit until the temperature of the vehicle control system, battery system and/or cockpit drops to the normal range or predetermined In the cooling process, the cooling of the vehicle control system, battery system, and cockpit is independently carried out, and the opening/closing of the solenoid valve on the corresponding branch can be flexibly controlled according to the actual situation, and the opening and closing of the throttle valve on the corresponding branch can be controlled flexibly. In order to reduce the flow rate of the heat exchange medium, so as to improve the heat exchange efficiency.
在制冷模式中,首先控制溴化锂机组32启动进行制冷;若溴化锂机组32制冷不能满足制冷要求或制冷速度较慢时,控制制冷机29开启进行制冷,制冷机29产生的低温气体通过制冷风机33对驾驶舱进行降温制冷,制冷机29产生的低温气体进入冷却器30与换热媒介进行热交换,从而对整车控制系统和/或电池系统11进行降温;待溴化锂机组32制冷能够满足制冷要求时,关闭制冷机29,只保留溴化锂机组32进行循环制冷。In the cooling mode, at first the lithium bromide unit 32 is controlled to start to refrigerate; if the lithium bromide unit 32 refrigeration cannot meet the refrigeration requirements or the refrigeration speed is slow, the control refrigerator 29 is turned on for refrigeration, and the low-temperature gas produced by the refrigerator 29 passes through the refrigeration fan 33 to The cockpit is cooled and refrigerated, and the low-temperature gas generated by the refrigerator 29 enters the cooler 30 to exchange heat with the heat exchange medium, thereby cooling the vehicle control system and/or the battery system 11; when the cooling of the lithium bromide unit 32 can meet the cooling requirements , close the refrigerator 29, and only keep the lithium bromide unit 32 for circulating refrigeration.
制热模式:当有制热需求时(比如,自动控制系统检测整车控制系统中的电气控制元件、电池系统以及驾驶舱内的温度,当检测到整车控制系统、电池系统和/或驾驶舱内的温度低于预定值时),控制制热系统启动,对整车控制系统、电池系统和/或驾驶舱进行制热,直至整车控制系统、电池系统和/或驾驶舱的温度提高至正常范围或预定值;在制热过程中,对整车控制系统、电池系统、驾驶舱的制热独立进行,可根据实际情况灵活控制相应支路上的电磁阀的开启/关闭,控制相应支路上的节流阀的开度以减少换热媒介的流量,从而提高换热效率。Heating mode: when there is a heating demand (for example, the automatic control system detects the temperature in the electrical control components in the vehicle control system, the battery system and the cockpit, When the temperature in the cabin is lower than the predetermined value), the heating system is controlled to start, and the vehicle control system, battery system and/or cockpit are heated until the temperature of the vehicle control system, battery system and/or cockpit increases to the normal range or predetermined value; during the heating process, the heating of the vehicle control system, battery system, and cockpit is carried out independently, and the opening/closing of the solenoid valve on the corresponding branch can be flexibly controlled according to the actual situation, and the corresponding branch can be controlled The opening degree of the throttle valve on the road can reduce the flow of the heat exchange medium, thereby improving the heat exchange efficiency.
所述能量回收系统的控制方法包括:The control method of the energy recovery system includes:
当车辆平稳行驶时,控制电控离合器3脱开,电机A 2驱动车轮1转动。When the vehicle runs smoothly, control the electronically controlled clutch 3 to disengage, and the motor A 2 drives the wheel 1 to rotate.
当车辆加速行驶时,控制高压气瓶6的高压气喷射口7向与车辆行驶方向相反的方向喷气,为车辆提供推力。When the vehicle accelerates, the high-pressure gas injection port 7 of the high-pressure gas cylinder 6 is controlled to inject air in the direction opposite to the vehicle's running direction, so as to provide thrust for the vehicle.
当车辆非紧急制动(仅依靠车轮1与路面之间的摩擦力制动)时,控制电控离合器3接合,并控制电机A 2不工作,车轮1经由电机A 2带动空气压缩泵A 5压缩空气并存储于高压气瓶6中,同时空气压缩泵A 5为车轮1提供反向阻力,从而实现更好地制动效果。When the vehicle is non-emergency braking (only relying on the friction between the wheel 1 and the road surface), the electronic control clutch 3 is controlled to engage, and the motor A 2 is controlled not to work, and the wheel 1 drives the air compression pump A 5 through the motor A 2 The air is compressed and stored in the high-pressure cylinder 6, while the air compression pump A5 provides reverse resistance for the wheel 1, thereby achieving a better braking effect.
当车辆紧急制动时,控制电控离合器3接合,并控制电机A 2工作,电机A 2驱动车轮1上的机械卡盘对车轮制动,同时叠加空气压缩泵A 5的反向阻力,实现车辆制动。When the vehicle brakes in an emergency, control the electronic control clutch 3 to engage, and control the motor A 2 to work, the motor A 2 drives the mechanical chuck on the wheel 1 to brake the wheel, and at the same time superimposes the reverse resistance of the air compression pump A 5 to realize Vehicle braking.
在电池系统11未满电时,将来自于增程器的发电机18的电能分配至电池系统11,以为电池系统11充电。When the battery system 11 is not fully charged, the electric energy from the generator 18 of the range extender is distributed to the battery system 11 to charge the battery system 11 .
在电池系统11满电时,将来自于增程器的发电机18的电能分配至电机A 2,以驱动车 轮1转动。When the battery system 11 is fully charged, the electric energy from the generator 18 of the range extender is distributed to the motor A2 to drive the wheel 1 to rotate.
在电池系统11满电且电机A 2不工作时,将来自于增程器的发电机18的电能分配至电机B 22,以带动空气压缩泵B 23压缩空气并存储于高压气瓶6中,实现电能到势能的转换存储。When the battery system 11 is fully charged and the motor A 2 is not working, the electric energy from the generator 18 of the range extender is distributed to the motor B 22 to drive the air compressor B 23 to compress the air and store it in the high-pressure gas cylinder 6, Realize the conversion and storage of electric energy to potential energy.
给本领域技术人员提供上述实施例,以完全公开和描述如何实施和使用所主张的实施方案,而不是用于限制本文公开的范围。对于本领域技术人员而言显而易见的修饰将在所附权利要求的范围内。The above examples are provided to those skilled in the art to fully disclose and describe how to make and use the claimed embodiments and not to limit the scope of the disclosure herein. Modifications obvious to those skilled in the art are intended to be within the scope of the appended claims.

Claims (10)

  1. 一种增程式电动车辆,其特征在于:包括:An extended-range electric vehicle is characterized in that: comprising:
    驱动系统,包括作为驱动电机的电机A,以及与电机A同轴连接的车轮;A driving system, including a motor A as a driving motor, and a wheel coaxially connected with the motor A;
    电池系统,与电机A电连接并为电机A提供电能;The battery system is electrically connected to the motor A and provides electric energy for the motor A;
    能量回收系统,包括电控离合器、空气压缩泵A和高压气瓶,其中,空气压缩泵A通过电控离合器与电机A连接;高压气瓶与空气压缩泵A连接,空气压缩泵A用于压缩空气并存储于高压气瓶中;An energy recovery system, including an electronically controlled clutch, an air compressor pump A and a high-pressure gas cylinder, wherein the air compressor pump A is connected to the motor A through an electronically controlled clutch; the high-pressure gas cylinder is connected to the air compressor pump A, and the air compressor pump A is used to compress Air and stored in high pressure cylinders;
    增程器,包括相连接的微型燃气轮机和发电机,所述发电机与电池系统连接;a range extender comprising a connected micro gas turbine and a generator connected to the battery system;
    热管理系统,包括:制冷系统,制热系统,换热媒介循环系统,制冷风机,以及制热风机,其中,制冷系统与发电机连接,还与微型燃气轮机的排气端连接;制热系统与微型燃气轮机的排气端连接;换热媒介循环系统分别与制冷系统、制热系统连接;制冷风机与制冷系统连接;制热风机与制热系统连接。Thermal management system, including: refrigeration system, heating system, heat exchange medium circulation system, refrigeration fan, and heating fan, wherein, the refrigeration system is connected with the generator, and also connected with the exhaust end of the micro gas turbine; the heating system and The exhaust end of the micro gas turbine is connected; the heat exchange medium circulation system is respectively connected with the refrigeration system and the heating system; the refrigeration fan is connected with the refrigeration system; the heating fan is connected with the heating system.
  2. 根据权利要求1所述的增程式电动车辆,其特征在于:所述制冷系统,包括制冷机和冷却器,制冷机与发电机连接,冷却器一端与制冷机连接,另一端与换热媒介循环系统连接,制冷风机与制冷机连接。The extended-range electric vehicle according to claim 1, characterized in that: the refrigeration system includes a refrigerator and a cooler, the refrigerator is connected to the generator, one end of the cooler is connected to the refrigerator, and the other end circulates with the heat exchange medium System connection, the cooling fan is connected to the refrigerator.
  3. 根据权利要求2所述的增程式电动车辆,其特征在于:所述制冷系统还包括溴化锂机组,溴化锂机组包括循环连接的发生器、冷凝器、蒸发器、吸收器和热交换器,发生器还与吸收器连接,热交换器上设有循环泵;微型燃气轮机的排气端与发生器连通,冷却器与蒸发器233的冷水出口连通,制冷风机与冷却器连接。The range-extended electric vehicle according to claim 2, characterized in that: the refrigeration system also includes a lithium bromide unit, the lithium bromide unit includes a generator, a condenser, an evaporator, an absorber and a heat exchanger connected in a cycle, and the generator also includes It is connected with the absorber, and the heat exchanger is provided with a circulating pump; the exhaust end of the micro gas turbine is connected with the generator, the cooler is connected with the cold water outlet of the evaporator 233, and the refrigeration fan is connected with the cooler.
  4. 根据权利要求1所述的增程式电动车辆,其特征在于:所述制热系统包括翅片式换热器,翅片式换热器的内部设有与换热媒介循环系统联通的液体回路,以及与制热风机联通的气体回路。The extended-range electric vehicle according to claim 1, characterized in that: the heating system includes a finned heat exchanger, and the finned heat exchanger is provided with a liquid circuit in communication with the heat exchange medium circulation system, And the gas circuit connected with the heating fan.
  5. 根据权利要求1所述的增程式电动车辆,其特征在于:所述换热媒介循环系统,包括循环管道,循环管道设置在整车控制系统的周围以及电池系统的周围,循环管道与制冷系统的冷却器联通,还与制热系统联通;循环管道中填充有换热媒介;循环管道上设有换热循环泵、电磁阀、节流阀;所述换热媒介选自液-气相变物质。The extended-range electric vehicle according to claim 1, characterized in that: the heat exchange medium circulation system includes a circulation pipeline, the circulation pipeline is arranged around the vehicle control system and the battery system, and the circulation pipeline and the refrigeration system The cooler is in communication with the heating system; the circulation pipeline is filled with a heat exchange medium; the circulation pipeline is provided with a heat exchange circulation pump, a solenoid valve, and a throttle valve; the heat exchange medium is selected from liquid-gas phase change substances.
  6. 根据权利要求1所述的增程式电动车辆,其特征在于:所述能量回收系统还包括电机B和空气压缩泵B,所述增程器的发电机与电机B连接,电机B与空气压缩泵B连接;空气压缩泵B与高压气瓶连接,空气压缩泵B用于压缩空气并存储于高压气瓶中;The range-extended electric vehicle according to claim 1, characterized in that: the energy recovery system also includes a motor B and an air compressor pump B, the generator of the range extender is connected to the motor B, and the motor B is connected to the air compressor pump B is connected; the air compression pump B is connected to the high-pressure gas cylinder, and the air compression pump B is used to compress air and store it in the high-pressure gas cylinder;
    和/或:所述能量回收系统还包括换热器,换热器设在高压气瓶内,换热器与微型燃气轮机连接,通过换热器实现微型燃气轮机排放的高温尾气与高压气瓶内的压缩气体的换热。And/or: the energy recovery system also includes a heat exchanger, the heat exchanger is arranged in the high-pressure gas cylinder, the heat exchanger is connected with the micro gas turbine, and the high-temperature tail gas discharged by the micro gas turbine is connected with the high-pressure gas cylinder through the heat exchanger. Heat exchange of compressed gas.
  7. 根据权利要求1所述的增程式电动车辆,其特征在于:所述车辆还包括功率分配器,功率分配器与电池系统、电机A和电机B连接,并且包括以下工作模式:The extended-range electric vehicle according to claim 1, characterized in that: the vehicle also includes a power divider, the power divider is connected with the battery system, motor A and motor B, and includes the following working modes:
    在电池系统未满电时,将来自于增程器的发电机的电能分配至电池系统,以为电池系统充电;When the battery system is not fully charged, the electric energy from the generator of the range extender is distributed to the battery system to charge the battery system;
    在电池系统满电时,将来自于增程器的发电机的电能分配至电机A,以驱动车轮转动;When the battery system is fully charged, the electric energy from the generator of the range extender is distributed to the motor A to drive the wheels;
    在电池系统满电且电机A不工作时,将来自于增程器的发电机的电能分配至电机B,以带动空气压缩泵B压缩空气并存储于高压气瓶中。When the battery system is fully charged and motor A is not working, the electric energy from the generator of the range extender is distributed to motor B to drive the air compressor pump B to compress the air and store it in a high-pressure cylinder.
  8. 根据权利要求1所述的增程式电动车辆,其特征在于:所述车辆还包括电控离合控制器,电控离合控制器与电控离合器连接,并且包括以下工作模式:The extended-range electric vehicle according to claim 1, characterized in that: the vehicle also includes an electronically controlled clutch controller, the electronically controlled clutch controller is connected to the electronically controlled clutch, and includes the following working modes:
    当车辆行驶时,控制电控离合器脱开,电机A驱动车轮转动;When the vehicle is running, control the electronically controlled clutch to disengage, and the motor A drives the wheels to rotate;
    当车辆制动时,控制电控离合器接合,车轮经由电机A带动空气压缩泵A压缩空气并存储于高压气瓶中,同时空气压缩泵A为车轮提供反向阻力。When the vehicle brakes, the electronically controlled clutch is controlled to engage, and the wheels drive the air compressor A through the motor A to compress the air and store it in the high-pressure cylinder. At the same time, the air compressor A provides reverse resistance for the wheels.
  9. 权利要求1~8中任一项所述的增程式电动车辆的控制方法,其特征在于:包括热管理系统的控制方法、能量回收系统的控制方法;The control method of an extended-range electric vehicle according to any one of claims 1 to 8, characterized in that it includes a control method of a thermal management system and a control method of an energy recovery system;
    其中,所述热管理系统的控制方法包括:Wherein, the control method of the thermal management system includes:
    制冷模式:当有制冷需求时,控制制冷系统启动,对整车控制系统、电池系统和/或驾驶舱进行制冷,直至整车控制系统、电池系统和/或驾驶舱的温度降低至正常范围或预定值;Cooling mode: When there is a cooling demand, the control refrigeration system starts to cool the vehicle control system, battery system and/or cockpit until the temperature of the vehicle control system, battery system and/or cockpit drops to the normal range or predetermined value;
    制热模式:当有制热需求时,控制制热系统启动,对整车控制系统、电池系统和/或驾驶舱进行制热,直至整车控制系统、电池系统和/或驾驶舱的温度提高至正常范围或预定值;Heating mode: When there is a heating demand, control the heating system to start, and heat the vehicle control system, battery system and/or cockpit until the temperature of the vehicle control system, battery system and/or cockpit increases To the normal range or predetermined value;
    所述能量回收系统的控制方法包括:The control method of the energy recovery system includes:
    当车辆平稳行驶时,控制电控离合器脱开,电机A驱动车轮转动;When the vehicle is running smoothly, control the electronically controlled clutch to disengage, and the motor A drives the wheels to rotate;
    当车辆加速行驶时,控制高压气瓶的高压气喷射口向与车辆行驶方向相反的方向喷气,为车辆提供推力;When the vehicle accelerates, control the high-pressure gas injection port of the high-pressure gas cylinder to spray in the direction opposite to the vehicle's driving direction to provide thrust for the vehicle;
    当车辆非紧急制动时,控制电控离合器接合,并控制电机A不工作,车轮经由电机A带动空气压缩泵A压缩空气并存储于高压气瓶中,同时空气压缩泵A为车轮提供反向阻力;When the vehicle is not in emergency braking, control the electronically controlled clutch to engage, and control the motor A to not work. The wheels drive the air compression pump A to compress the air through the motor A and store it in the high-pressure cylinder. At the same time, the air compression pump A provides reverse rotation for the wheels. resistance;
    当车辆紧急制动时,控制电控离合器接合,并控制电机A工作,电机A驱动车轮上的机械卡盘对车轮制动,同时叠加空气压缩泵A的反向阻力,实现车辆制动。When the vehicle brakes in an emergency, the electronically controlled clutch is controlled to engage, and the motor A is controlled to work. The motor A drives the mechanical chuck on the wheel to brake the wheel. At the same time, the reverse resistance of the air compression pump A is superimposed to realize the vehicle brake.
  10. 根据权利要求9所述的增程式电动车辆的控制方法,其特征在于:所述能量回收系统的控制方法还包括:The control method of the extended-range electric vehicle according to claim 9, wherein the control method of the energy recovery system further comprises:
    在电池系统未满电时,将来自于增程器的发电机的电能分配至电池系统,以为电池系统 充电;When the battery system is not fully charged, the electric energy from the generator of the range extender is distributed to the battery system to charge the battery system;
    在电池系统满电时,将来自于增程器的发电机的电能分配至电机A,以驱动车轮转动;When the battery system is fully charged, the electric energy from the generator of the range extender is distributed to the motor A to drive the wheels;
    在电池系统满电且电机A不工作时,将来自于增程器的发电机的电能分配至电机B,以带动空气压缩泵B压缩空气并存储于高压气瓶中。When the battery system is fully charged and motor A is not working, the electric energy from the generator of the range extender is distributed to motor B to drive the air compressor B to compress the air and store it in a high-pressure cylinder.
PCT/CN2022/116641 2022-01-11 2022-09-01 Extended-range electric vehicle and control method thereof WO2023134179A1 (en)

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