WO2023127323A1 - Crane and crane measurement system - Google Patents

Crane and crane measurement system Download PDF

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Publication number
WO2023127323A1
WO2023127323A1 PCT/JP2022/041984 JP2022041984W WO2023127323A1 WO 2023127323 A1 WO2023127323 A1 WO 2023127323A1 JP 2022041984 W JP2022041984 W JP 2022041984W WO 2023127323 A1 WO2023127323 A1 WO 2023127323A1
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WO
WIPO (PCT)
Prior art keywords
crane
carriage
container
distance detection
dimensional distance
Prior art date
Application number
PCT/JP2022/041984
Other languages
French (fr)
Japanese (ja)
Inventor
紀明 宮田
Original Assignee
住友重機械搬送システム株式会社
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Application filed by 住友重機械搬送システム株式会社 filed Critical 住友重機械搬送システム株式会社
Publication of WO2023127323A1 publication Critical patent/WO2023127323A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/18Control systems or devices
    • B66C13/22Control systems or devices for electric drives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/18Control systems or devices
    • B66C13/46Position indicators for suspended loads or for crane elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/18Control systems or devices
    • B66C13/48Automatic control of crane drives for producing a single or repeated working cycle; Programme control

Definitions

  • the present disclosure relates to cranes and crane measurement systems.
  • Patent Document 1 As a conventional crane, the one described in Patent Document 1 is known.
  • the crane lifts the object with the sling while moving the sling in the horizontal direction.
  • This crane lifts a container placed on a carriage with a hoisting tool, and loads the container suspended with the hoisting tool on the carriage.
  • the operator visually checks whether cargo handling operations such as lifting a container placed on a carriage and loading a container onto the carriage are performed normally. rice field.
  • the purpose of the present disclosure is to provide a crane and a crane measurement system that can automatically check whether cargo handling work is being performed normally.
  • a crane according to the present disclosure is a crane that transports an object, and includes a hoisting tool that lifts an object placed on a carriage and loads the object on the carriage, and a hoisting tool that supports the hoisting tool.
  • the three-dimensional distance detection unit that is provided on the crane body and detects the distance to the measured object existing in the three-dimensional space that is the detection range, and the detection result of the three-dimensional distance detection unit a monitoring unit for monitoring the state of loading and unloading of the object with respect to the carriage, and the three-dimensional distance detection unit detects the distance between the carriage and the object from the lateral side.
  • the crane is equipped with a three-dimensional distance detection unit that detects the distance to an object to be measured that exists within the three-dimensional space, which is the detection range, and the detection result of the three-dimensional distance detection unit. and a monitoring unit that monitors the loading/unloading state of the object. Therefore, based on the detection result of the three-dimensional distance detection unit, the monitoring unit checks whether cargo handling operations such as lifting the container placed on the carriage and loading the container onto the carriage are performed normally. can be confirmed.
  • the three-dimensional distance detection unit detects the distance between the carriage and the object from the lateral side. By using the distance from the side of the carriage and the object, the monitoring unit grasps the gap formed between the carriage and the object during cargo handling work and the positional relationship between the carriage and the object. can do. Therefore, based on the information obtained from the detection results of the three-dimensional distance detection units, the monitoring unit can automatically confirm whether the cargo handling work is being performed normally.
  • the monitoring unit monitors the hoisting work based on the gap between the lower part of the object and the carriage detected by the three-dimensional distance detection unit. You can When a normal object lifting operation is performed, a gap is formed between the object, the lower part, and the carriage. Therefore, the monitoring unit can confirm whether the lifting work is normally performed based on the clearance.
  • the monitoring unit may determine that the lifting work was performed normally when the size of the gap is equal to or greater than the specified value. When a normal object lifting operation is performed, a gap having a size corresponding to the lifting amount of the lifting tool is formed. Therefore, the monitoring unit can confirm whether the lifting work is being performed normally based on the size of the gap.
  • the monitoring unit may monitor the loading operation based on the positional relationship between the carrier and the object detected by the three-dimensional distance detection unit.
  • the object loading operation is performed normally, the object is loaded on the carriage without positional deviation. Therefore, the monitoring unit can confirm whether the loading operation is normally performed based on the positional relationship between the carriage and the object.
  • the monitoring unit may determine that the loading operation was performed normally when the positional deviation between the carriage and the object is less than the specified value. When the object loading operation is performed normally, the positional deviation between the carriage and the object falls within the specified value. Therefore, the monitoring unit can confirm whether the loading operation is normally performed based on the magnitude of the positional deviation.
  • the monitoring unit Before monitoring the cargo handling status, the monitoring unit may acquire information on the work performed by the lifting gear and the type of object to be handled by the lifting gear. As a result, the monitoring unit can perform accurate monitoring according to the work content and the type of target object.
  • the three-dimensional distance detection unit may be provided at a position where it is possible to detect the boundary position between the carriage and the object during cargo handling work in the height direction. Thereby, the monitoring unit can grasp the gap and positional deviation between the carriage and the object.
  • the three-dimensional distance detection section may be provided at a position where the edge of the object during cargo handling work can be detected in the traveling direction of the crane body. Thereby, the monitoring unit can grasp the positional deviation in the traveling direction between the carriage and the object.
  • a crane measurement system includes a sling for lifting an object placed on a carriage and loading the object on the trolley, and a crane body that travels while supporting the sling, A measuring system for a crane that is installed in a crane that transports an object, the three-dimensional distance detection unit that is installed in the crane body and detects the distance to the object to be measured that exists within the three-dimensional space that is the detection range; and a monitoring unit for monitoring the state of loading and unloading of the object with respect to the carriage based on the detection result of the three-dimensional distance detection unit, the three-dimensional distance detection unit detecting the positional relationship between the carriage and the object from the lateral side. To detect.
  • the crane measurement system according to the present disclosure can obtain the same functions and effects as the crane described above.
  • FIG. 1 is a block diagram of a crane and measurement system according to embodiments of the present disclosure
  • FIG. It is a perspective view which shows a crane apparatus. It is a schematic front view which shows a mode that the crane apparatus is suspending the container. It is the schematic side view which looked at the lower part of the crane apparatus from the transverse direction.
  • FIG. 4 is a schematic diagram showing how the hoisting device hoists the container placed on the chassis of the trailer.
  • FIG. 4 is a schematic diagram showing how the hoisting device hoists the container placed on the chassis of the trailer.
  • FIG. 4 is a schematic diagram showing how a hoist works when loading a container onto a trailer chassis;
  • 4 is a schematic diagram showing how a hoist works when loading a container onto a trailer chassis; 4 is a flow chart showing the processing contents of the monitoring unit when the hoisting device loads the container onto the chassis of the trailer. 4 is a flow chart showing the processing contents of the monitoring unit when the hoisting device loads the container onto the chassis of the trailer.
  • FIG. 1 is a block diagram of a crane 100 and measurement system 110 according to an embodiment of the present disclosure.
  • FIG. 2 is a perspective view showing the crane device 20.
  • FIG. FIG. 3 is a schematic front view showing how the crane device 20 is suspending the container.
  • FIG. 4 is a schematic side view of the lower portion of the crane device 20 as seen from the transverse direction.
  • the crane 100 includes a crane device 20, a control device 50, and a three-dimensional distance detection section 40.
  • the measurement system 110 is configured by the control device 50 and the three-dimensional distance detection section 40 .
  • the crane device 20 is a gate-type crane device.
  • the crane device 20 is, for example, a crane device that performs loading and unloading of containers C in a container yard of a container terminal where containers C (objects) are transferred to a docked container ship.
  • a cargo handling lane which is a travel path for a trailer 10 (transport vehicle) to which the container C is transferred, is laid.
  • the crane device 20 automatically transfers the container C to the trailer 10 stopped on the cargo handling lane, for example.
  • the crane device 20 acquires the container C carried in by the trailer 10 from the trailer 10 and places the container C at a predetermined position in the container yard CY. Further, the crane device 20 acquires the container C placed in the container yard CY, places the container C on the trailer 10, and causes the trailer 10 to carry the container C outside.
  • the crane device 20 has a crane body 21 and a sling 22 .
  • the crane main body 21 can travel by a traveling section 25 having wheels with tires.
  • the running part 25 is a mechanism provided at the lower ends of the two pairs of legs 26, 26, and is a mechanism that runs by being driven by a running motor.
  • the crane main body 21 is formed in a substantially gate shape by providing girders 27, 27 connecting the upper ends of the legs 26, 26 to each other. Further, the crane main body 21 is provided with a trolley 28 capable of traversing on the girder 27 in a direction perpendicular to the traveling direction. The trolley 28 is traversed by driving the traversing motor.
  • the trolley 28 is provided with a winding drive section 29 composed of a drum drive motor and a drum that rotates forward and backward by the drum drive motor.
  • the trolley 28 suspends the hanger 22 via a suspending member 30 made of a wire.
  • the hanger 22 has a shape extending in the running direction. Suspension members 30 extend from the trolley 28 at two locations in the traveling direction, and the suspension device 22 is suspended from the suspension members 30 at two locations in the traveling direction.
  • a mechanism for horizontally moving the sling 22 may be referred to as a movement driving part 35.
  • the movement drive section 35 includes the traveling motor and the traversing motor described above. As shown in FIG. 1 , the traveling motor and the traversing motor of the movement driving section 35 are controlled by a control device 50 . Further, the drum drive motor of the winding drive section 29 is controlled by the controller 50 .
  • the lifting tool 22 is a device for holding and lifting the container C.
  • the hoisting device 22 can lock the container C from the upper surface side, and the cargo handling of the container C is performed by locking and hoisting the container C.
  • the sling 22 is suspended via a sheave 33 around which a sling member 30 from the winding driving section 29 is wound, and can be moved up and down by forward and reverse rotation of the winding driving section 29 .
  • the sling 22 is controlled by the controller 23 .
  • the hanger 22 has substantially the same shape as the top surface of the container C in plan view.
  • the crane main body 21 has a sheave 33 around which the hanging member 30 is hung on the upper side of the central portion in the longitudinal direction.
  • the hanger 22 is positioned above the container C when the hanger 22 locks the container C.
  • the hanger 22 includes guides 32 and lock pins (not shown).
  • the guide 32 guides the hoisting tool 22 onto the target container C when the hoisting tool 22 descends when the hoisting tool 22 acquires the target container C to be acquired by the hoisting tool 22 .
  • the guides 32 are provided near both ends in the longitudinal direction at each of one end and the other end in the lateral direction of the hanger 22 in the horizontal direction.
  • the three-dimensional distance detection unit 40 is a measuring device that detects the distance to a measurement object that exists within the three-dimensional space that is the detection range. As shown in FIGS. 3 and 4 , the three-dimensional distance detection section 40 is provided on the crane body section 21 . The three-dimensional distance detection unit 40 detects the distance between the trailer 10 and the container C from the lateral side. The three-dimensional distance detection unit 40 is provided on the leg 26 closer to the trailer 10 out of the pair of legs 26 . The three-dimensional distance detection unit 40 is provided near the lower end of the leg 26 on the inner side of the leg 26 in the transverse direction. Accordingly, the three-dimensional distance detection unit 40 measures the container C on the trailer 10 from the outside to the inside in the transverse direction.
  • the three-dimensional distance detection section 40 measures the distance from the three-dimensional distance detection section 40 to an object existing within the detection range.
  • the three-dimensional distance detection unit 40 is configured by, for example, a 3D lidar.
  • the three-dimensional distance detection unit 40 transmits the detection result to the control device 50 (see FIG. 1).
  • the three-dimensional distance detection unit 40 is provided at a position where the boundary position LP between the trailer 10 and the container C during cargo handling work can be detected in the height direction (see also FIGS. 6 to 8).
  • the container C is loaded onto the chassis 11 of the trailer 10 . Therefore, the three-dimensional distance detection unit 40 is provided at a position where the boundary position LP between the chassis 11 and the container C can be detected in the height direction.
  • the state in which the three-dimensional distance detection unit 40 is provided at a position where the boundary position LP can be detected means that the detection range DE (see FIGS. 5 and 7) of the three-dimensional distance detection unit 40 is set to a position including the boundary position LP. It means a state that can be set to
  • the three-dimensional distance detection unit 40 is provided at a position where the ends Ca and Cb of the container C can be detected in the traveling direction D2 of the crane main body 21 during cargo handling work.
  • the crane 100 can load and unload a 40-foot container C1 and a 20-foot container C2.
  • the three-dimensional distance detection unit 40 includes a three-dimensional distance detection unit 40A that can detect one end C1a of the 40-foot container C1 in the traveling direction D2, and a three-dimensional distance detection unit 40A that can detect the other end C1b. and a detection unit 40B.
  • the three-dimensional distance detection unit 40 includes a three-dimensional distance detection unit 40C capable of detecting one end C2a of the 20-foot container C2 in the traveling direction D2, and a three-dimensional distance detection unit 40C capable of detecting the other end C2b. and a part 40D.
  • the state in which the three-dimensional distance detection units 40A and 40B are provided at positions where the ends C1a and C1b can be detected means that the detection range DE (see FIG. 7) of the three-dimensional distance detection units 40A and 40B is set to the end C1a. , C1b.
  • the three-dimensional distance detection units 40C and 40D are attached to the wheel holders 41 of the running unit 25 on the leg 26.
  • the three-dimensional distance detection units 40A, 40B, 40C, and 40D may be attached to jigs or the like provided on the leg portion 16 .
  • the control device 50 comprises a processor, memory, storage, communication interface and user interface, and is configured as a general computer.
  • a processor is a computing unit such as a CPU (Central Processing Unit).
  • the memory is a storage medium such as ROM (Read Only Memory) or RAM (Random Access Memory).
  • the storage is a storage medium such as an HDD (Hard Disk Drive).
  • a communication interface is a communication device that implements data communication.
  • the user interface includes output devices such as liquid crystals and speakers, and input devices such as control levers, buttons, keyboards, touch panels, and microphones.
  • the processor integrates memory, storage, communication interface and user interface, and implements the functions described below.
  • the control device 50 implements various functions by, for example, loading programs stored in the ROM into the RAM and executing the programs loaded into the RAM by the CPU.
  • the control device 50 may be composed of a plurality of computers.
  • the control device 50 is a device that comprehensively controls the entire crane 100 .
  • the control device 50 includes a computing section 51 , a crane control section 52 , a monitoring section 53 and a storage section 54 .
  • the computation unit 51 performs various computations necessary for controlling the crane 100 .
  • the computation unit 51 computes the movement of the container C to be gripped by the sling 22, the transport position of the container C, and the like.
  • Crane control unit 52 controls the operation of crane 100 .
  • the crane control unit 52 controls the horizontal movement of the sling 22 by transmitting control signals to the traveling motor and the traversing motor of the movement driving unit 35 .
  • the crane control unit 52 also controls the hoisting and lowering operations of the hoisting tool 22 via the hoisting member 30 by transmitting a control signal to the drum drive motor of the hoisting drive unit 29 .
  • the storage unit 54 stores various information.
  • the monitoring unit 53 monitors the cargo handling state of the container C with respect to the chassis 11 of the trailer 10 based on the detection result of the three-dimensional distance detection unit 40 .
  • the monitoring unit 53 acquires information on the work content of the lifting device 22 and information on the type of container C to be handled by the lifting device 22 before monitoring the cargo handling state.
  • the monitoring unit 53 determines whether the hoisting tool 22 is to lift the container C placed on the chassis 11 of the trailer 10 or whether the hoisting tool 22 is to be lifted from the trailer 10 based on the contents of the control of the crane 100 by the control device 50 .
  • 10 acquires information as to whether the operation of loading the container C on the chassis 11 of 10 is to be performed.
  • the monitoring unit 53 acquires information as to whether the container C involved in cargo handling work is a 40-foot container C1 or a 20-foot container C2, based on the content of control of the crane 100 by the control device 50 .
  • FIG. 5 and 6 are schematic diagrams showing how the hoist 22 lifts the container C placed on the chassis 11 of the trailer 10.
  • FIG. 7 and 8 are schematic diagrams showing how the sling 22 works to load the container C onto the chassis 11 of the trailer 10.
  • FIG. 5 to 8 a 40-foot container C1 is exemplified as a container C for cargo handling work.
  • the monitoring unit 53 detects the lower part of the container C1 detected by the three-dimensional distance detection unit 40. and the chassis 11 of the trailer 10, the lifting operation is monitored.
  • the monitoring unit 53 measures the gap GP between the lower part of the container C1 and the chassis 11 when reaching a specified distance from the winding height at which the landing detection limit switch is turned off. do.
  • the monitoring unit 53 acquires the detection result of the three-dimensional distance detection unit 40 near the boundary position LP. Thereby, the monitoring unit 53 acquires the distance between each site within the detection range DE and the three-dimensional distance detection unit 40 .
  • the distance between the outer edge C1c in the transverse direction D1 of the container C1 involved in the cargo handling work and the three-dimensional distance detection unit 40 is L1.
  • a container C adjacent to the container C1 on the inside in the transverse direction D1 is called a container CA.
  • L2 be the distance between the outer edge CAc of the container CA in the transverse direction D1 and the three-dimensional distance detector 40 .
  • the three-dimensional distance detection unit 40 detects the edge CAc of the container CA and the three-dimensional distance detection unit through the gap GP. The distance L2 between itself and 40 is detected.
  • the monitoring unit 53 can determine that the gap GP is formed when the distance L2 is included in the detection result of the three-dimensional distance detection unit 40 .
  • the monitoring unit 53 can acquire the size H1 of the gap GP based on the range in which the distance L2 is detected in the vertical direction.
  • the three-dimensional distance detection unit 40 does not detect the distance L2 of the edge CAc of the container CA, and the edge of the container C1 involved in cargo handling is detected. Only the distance L1 to the portion C1a is detected. In this case, the monitoring unit 53 determines that the size of the gap GP at the boundary position LP is "0".
  • the monitoring unit 53 determines that the lifting work has been performed normally when the acquired size H1 of the gap GP is equal to or greater than a specified value. In this case, the monitoring unit 53 notifies the driver to continue driving, or causes the control device 50 to continue automatic driving in the case of automatic driving. On the other hand, when the obtained size H1 of the gap GP is smaller than the specified value, the monitoring unit 53 determines that there is an abnormality (the ground is not cut normally). At this time, the monitoring unit 53 stops the operation of the crane 100 with an interlock and displays an abnormality. Thereby, the worker confirms the lock pin of the chassis 11 .
  • the monitoring unit 53 detects the distance between the chassis 11 of the trailer 10 and the container detected by the three-dimensional distance detection unit 40.
  • the loading operation is monitored based on the positional relationship with C1.
  • the monitoring unit 53 measures the positional relationship between the container C1 and the chassis 11 when the sling 22 lands on the container C1.
  • the monitoring unit 53 detects the positional deviation between the end C1a of the container C1 in the running direction D2 and the end 11a of the chassis 11, and the running direction of the container C1.
  • the positional deviation between the end C1b of D2 and the end 11b of the chassis 11 is measured (see FIG. 7).
  • the monitoring unit 53 also measures the positional deviation between the end C1c of the container C1 in the transverse direction D1 and the end 11c of the chassis 11 based on the detection result of the three-dimensional distance detection unit 40 (see FIG. 8). Specifically, the monitoring unit 53 acquires the detection result of the three-dimensional distance detection unit 40 near the ends C1a and Cb. Thereby, the monitoring unit 53 acquires the distance between each site within the detection range DE and the three-dimensional distance detection unit 40 .
  • the end C1a of the container C1 and the end 11a of the chassis 11 are locations where the distance according to the detection result of the three-dimensional distance detection unit 40 changes abruptly. Therefore, the monitoring unit 53 can grasp the position of the end portion C1a of the container C1 in the traveling direction D2. The monitoring unit 53 can acquire the difference between the position of the end C1a of the container C1 in the running direction D2 and the position of the end 11a of the chassis 11 in the running direction D2 as the positional deviation. The positional deviation between the end C1b of the container C1 and the end 11b of the chassis 11 is the same.
  • the monitoring unit 53 determines the end C1c of the container C1 from the difference between the detection result of the three-dimensional distance detection unit 40 at the end C1c of the container C1 and the detection result of the three-dimensional distance detection unit 40 at the end 11c of the chassis 11. and the position of the end portion 11c of the chassis 11 in the transverse direction D1 can be obtained as the positional deviation.
  • the monitoring unit 53 determines that the loading operation has been performed normally when the magnitude of the acquired positional deviation is equal to or less than a specified value. In this case, the monitoring unit 53 notifies the driver to continue driving, or causes the control device 50 to continue automatic driving in the case of automatic driving. On the other hand, the monitoring unit 53 determines that there is an abnormality (improper landing) when the positional deviation is smaller than the specified value. At this time, the monitoring unit 53 instructs the driver to reload, or instructs the controller 50 to reload in the case of automatic driving.
  • FIG. 9 is a flow chart showing the processing contents of the monitoring unit 53 when the sling 22 loads the container C onto the chassis 11 of the trailer 10 .
  • FIG. 10 is a flow chart showing the processing contents of the monitoring unit 53 when the sling 22 loads the container C onto the chassis 11 of the trailer 10 .
  • the monitoring unit 53 acquires information on the content of the work by the hoisting device 22 and the type of the container C to be handled by the hoisting device 22, as shown in FIG. (Step S10).
  • the monitoring unit 53 measures the size of the gap GP at the boundary position LP between the container C and the chassis 11 (step S20).
  • the monitoring unit 53 determines whether or not the size of the gap GP is equal to or larger than a specified value (step S30). When the size of the gap GP is equal to or greater than the specified value, the monitoring unit 53 determines that normal lifting work is being performed (step S40). On the other hand, if the size of gap GP is smaller than the specified value in step S30, monitoring unit 53 determines that there is an abnormality (step S50). As described above, the control processing shown in FIG. 9 ends.
  • the monitoring unit 53 acquires information about the work performed by the lifting device 22 and the type of container C to be handled by the lifting device 22. (Step S110). Next, the monitoring unit 53 measures the positional relationship between the container C and the chassis 11 (step S120). Next, the monitoring unit 53 determines whether or not the displacement between the container C and the chassis 11 is equal to or less than a specified value (step S130). If the magnitude of the positional deviation is equal to or less than the specified value, the monitoring unit 53 determines that normal loading work is being performed (step S140). On the other hand, when the magnitude of the positional deviation is larger than the specified value in step S130, the monitoring unit 53 determines that there is an abnormality (step S150). As described above, the control process shown in FIG. 10 is completed.
  • the crane 100 includes a three-dimensional distance detection unit 40 that is provided in the crane main body 21 and detects a distance to an object existing in a three-dimensional space that is a detection range, and based on the detection result of the three-dimensional distance detection unit 40. and a monitoring unit 53 for monitoring the state of loading and unloading of the container C with respect to the chassis 11 of the trailer 10 . Therefore, based on the detection result of the three-dimensional distance detection unit 40, the monitoring unit 53 performs cargo handling operations such as lifting the container C placed on the trailer 10 and loading the container C onto the chassis 11 of the trailer 10. can be checked to see if it is working properly.
  • the three-dimensional distance detection unit 40 detects the distance between the chassis 11 of the trailer 10 and the container C from the lateral side.
  • the monitoring unit 53 By using the distance from the side of the chassis 11 of the trailer 10 and the container C, the monitoring unit 53 detects the gap GP formed between the chassis 11 of the trailer 10 and the container C during cargo handling work and the chassis of the trailer 10. 11 and the container C can be grasped. Therefore, based on the information obtained from the detection results of the three-dimensional distance detection unit 40, the monitoring unit 53 can automatically confirm whether the cargo handling work is being performed normally.
  • the monitoring unit 53 detects the distance between the lower part of the container C detected by the three-dimensional distance detection unit 40 and the chassis 11 of the trailer 10. Based on the clearance, the lifting operation may be monitored.
  • the monitoring unit 53 can confirm whether the lifting work is normally performed based on the gap GP.
  • the monitoring unit 53 may determine that the lifting work has been performed normally when the size of the gap GP is equal to or greater than the specified value. When a normal lifting operation of the container C is performed, a gap GP having a size corresponding to the lifting amount of the lifting tool 22 is formed. Therefore, the monitoring unit 53 can confirm whether the lifting work is being performed normally based on the size of the gap GP.
  • the monitoring unit 53 detects the positional relationship between the chassis 11 of the trailer 10 and the container C detected by the three-dimensional distance detection unit 40. You can monitor your work.
  • the loading operation of the container C is performed normally, the container C is loaded on the chassis 11 of the trailer 10 without positional deviation. Therefore, the monitoring unit 53 can confirm whether the loading operation is normally performed based on the positional relationship between the chassis 11 of the trailer 10 and the container C.
  • the monitoring unit 53 may determine that the loading operation has been performed normally when the positional deviation between the chassis 11 of the trailer 10 and the container C is equal to or less than a specified value. When the loading operation of the container C is performed normally, the positional deviation between the chassis 11 of the trailer 10 and the container C is kept within the prescribed value. Therefore, the monitoring unit 53 can confirm whether the loading operation is normally performed based on the magnitude of the positional deviation.
  • the monitoring unit 53 may acquire information about the work performed by the hoisting device 22 and the type of container C to be handled by the hoisting device 22 before monitoring the state of cargo handling. As a result, the monitoring unit 53 can perform accurate monitoring according to the work content and the type of the container C. FIG.
  • the three-dimensional distance detection unit 40 may be provided at a position where the boundary position LP between the chassis 11 of the trailer 10 and the container C during cargo handling work can be detected in the height direction. Thereby, the monitoring unit 53 can grasp the gap GP between the chassis 11 of the trailer 10 and the container C and the positional deviation.
  • the three-dimensional distance detection unit 40 may be provided at a position in which the end of the container C can be detected in the traveling direction D2 of the crane main body 21 during cargo handling work. As a result, the monitoring unit 53 can grasp the positional deviation between the chassis 11 of the trailer 10 and the container C in the traveling direction.
  • the measurement system 110 of the crane 100 includes a lifting tool 22 for lifting the container C placed on the chassis 11 of the trailer 10 and loading the container C onto the chassis 11 of the trailer 10, and the lifting tool 22.
  • a distance detection unit 40; and a monitoring unit 53 that monitors the loading/unloading state of the container C with respect to the chassis 11 of the trailer 10 based on the detection result of the three-dimensional distance detection unit 40. , the positional relationship between the chassis 11 and the container C is detected from the lateral side.
  • the measurement system 110 of the crane 100 according to this embodiment can obtain the same functions and effects as the crane 100 described above.
  • a tire-type crane having tires was exemplified as a crane, but the type of crane is not particularly limited.
  • the measurement system may be adopted for cranes such as container cranes that load and unload containers from ships on quays, and RMGCs (Rail Mounted Gantry Cranes) that have wheels instead of tires.
  • [Mode 2] When the lifting device lifts the object placed on the carriage, the monitoring unit detects a gap between the lower part of the object detected by the three-dimensional distance detection unit and the carriage. 2. The crane of aspect 1, wherein the crane monitors lifting operations based on. [Mode 3] The crane according to mode 2, wherein the monitoring unit determines that the lifting operation has been performed normally when the size of the gap is equal to or larger than a specified value. [Mode 4] When the hanging device loads the object on the carrier, the monitoring unit performs the loading operation based on the positional relationship between the carrier and the object detected by the three-dimensional distance detection unit. A crane according to any one of aspects 1 to 3, which is monitored.
  • [Mode 5] The crane according to mode 4, wherein the monitoring unit determines that the loading operation has been performed normally when the positional deviation between the carriage and the object is equal to or less than a specified value.
  • [Mode 6] 6 Any one of Embodiments 1 to 5, wherein the monitoring unit acquires information on the work content of the lifting device and the type of the object to be handled by the lifting device before monitoring the cargo handling state. Cranes described in .
  • [Mode 7] 7. The crane according to any one of aspects 1 to 6, wherein the three-dimensional distance detection unit is provided at a position in the height direction at which a boundary position between the carriage and the object can be detected during cargo handling work. .
  • a crane for transporting an object comprising a sling for lifting an object placed on a carriage and loading the object on the trolley, and a crane body that travels while supporting the sling.
  • a measuring system for a crane provided in a three-dimensional distance detection unit provided in the crane main body for detecting a distance to an object existing in a three-dimensional space, which is a detection range; a monitoring unit that monitors the state of loading and unloading of the object with respect to the carriage based on the detection result of the three-dimensional distance detection unit;
  • the measuring system for a crane wherein the three-dimensional distance detection unit detects a positional relationship between the carriage and the object from a lateral side.
  • SYMBOLS 10 Trailer (conveyance truck), 11... Chassis (conveyance truck), 21... Crane body part, 22... Lifting tool, 40... Three-dimensional distance detection part, 53... Monitoring part, 100... Crane, 110... Measurement system, C ... container, GP ... clearance, LP ... boundary position.

Abstract

This crane transports an object to be transported and comprises: a lifting tool that lifts the object placed on a carriage and loads the object onto the carriage; a crane body that travels while supporting the lifting tool; a three-dimensional distance detection unit that is installed in the crane body and detects the distance to an object to be measured that exists in a three-dimensional space that is a detection range; and a monitoring unit that monitors the loading/unloading state of the object to/from the carriage on the basis of the detection results of the three-dimensional distance detection unit. The three-dimensional distance detection unit detects the distance between the carriage and the object from the lateral side.

Description

クレーン、及びクレーンの測定システムCranes and crane measuring systems
 本開示は、クレーン、及びクレーンの測定システムに関する。 The present disclosure relates to cranes and crane measurement systems.
 従来のクレーンとして、特許文献1に記載されたものが知られている。クレーンは、吊具を水平方向に移動させながら、対象物を吊具で吊り上げている。このクレーンは、搬送台車に載置されたコンテナを吊具で吊り上げ、搬送台車に対し吊具で吊り下げたコンテナを積載する。 As a conventional crane, the one described in Patent Document 1 is known. The crane lifts the object with the sling while moving the sling in the horizontal direction. This crane lifts a container placed on a carriage with a hoisting tool, and loads the container suspended with the hoisting tool on the carriage.
特開2005-239343号公報JP-A-2005-239343
 ここで、搬送台車に載置されたコンテナを吊り上げる作業、及び搬送台車へコンテナを積載する作業などの荷役作業が正常に行われているかの確認は、運転者が目視をすることによって行われていた。 Here, the operator visually checks whether cargo handling operations such as lifting a container placed on a carriage and loading a container onto the carriage are performed normally. rice field.
 本開示は、荷役作業が正常に行われているかの確認を自動的に行うことができるクレーン、及びクレーンの測定システムを提供することを目的とする。 The purpose of the present disclosure is to provide a crane and a crane measurement system that can automatically check whether cargo handling work is being performed normally.
 本開示に係るクレーンは、対象物の搬送を行うクレーンであって、搬送台車に載置された対象物の吊り上げ、及び搬送台車に対する対象物の積載を行う吊具と、吊具を支持して走行するクレーン本体部と、クレーン本体部に設けられ、検出範囲である三次元空間内に存在する測定物までの距離を検出する三次元距離検出部と、三次元距離検出部の検出結果に基づいて搬送台車に対する対象物の荷役状態を監視する監視部と、を備え、三次元距離検出部は、搬送台車及び対象物の距離を横側から検出する。 A crane according to the present disclosure is a crane that transports an object, and includes a hoisting tool that lifts an object placed on a carriage and loads the object on the carriage, and a hoisting tool that supports the hoisting tool. Based on the detection result of the traveling crane body, the three-dimensional distance detection unit that is provided on the crane body and detects the distance to the measured object existing in the three-dimensional space that is the detection range, and the detection result of the three-dimensional distance detection unit a monitoring unit for monitoring the state of loading and unloading of the object with respect to the carriage, and the three-dimensional distance detection unit detects the distance between the carriage and the object from the lateral side.
 クレーンは、クレーン本体部に設けられ、検出範囲である三次元空間内に存在する測定物までの距離を検出する三次元距離検出部と、三次元距離検出部の検出結果に基づいて搬送台車に対する対象物の荷役状態を監視する監視部と、を備える。そのため、監視部は、三次元距離検出部に検出結果に基づいて、搬送台車に載置されたコンテナを吊り上げる作業、及び搬送台車へコンテナを積載する作業などの荷役作業が正常に行われているかの確認を行うことができる。ここで、三次元距離検出部は、搬送台車及び対象物の距離を横側から検出する。監視部は、搬送台車及び対象物の横からの距離を用いることで、荷役作業時における搬送台車と対象物との間に形成される隙間、及び搬送台車と対象物との位置関係などを把握することができる。そのため、監視部は、それらの三次元距離検出部の検出結果から得られる情報に基づいて、荷役作業が正常に行われているかの確認を自動的に行うことができる。 The crane is equipped with a three-dimensional distance detection unit that detects the distance to an object to be measured that exists within the three-dimensional space, which is the detection range, and the detection result of the three-dimensional distance detection unit. and a monitoring unit that monitors the loading/unloading state of the object. Therefore, based on the detection result of the three-dimensional distance detection unit, the monitoring unit checks whether cargo handling operations such as lifting the container placed on the carriage and loading the container onto the carriage are performed normally. can be confirmed. Here, the three-dimensional distance detection unit detects the distance between the carriage and the object from the lateral side. By using the distance from the side of the carriage and the object, the monitoring unit grasps the gap formed between the carriage and the object during cargo handling work and the positional relationship between the carriage and the object. can do. Therefore, based on the information obtained from the detection results of the three-dimensional distance detection units, the monitoring unit can automatically confirm whether the cargo handling work is being performed normally.
 吊具が搬送台車に載置された対象物を吊り上げるときに、監視部は、三次元距離検出部によって検出された対象物の下部と搬送台車との間の隙間に基づいて、吊り上げ作業を監視してよい。正常な対象物の吊り上げ作業が行われた場合、対象物と下部と搬送台車との間には隙間が形成される。従って、監視部は、当該隙間に基づいて吊り上げ作業が正常に行われているかの確認を行うことができる。 When the lifting tool lifts the object placed on the carriage, the monitoring unit monitors the hoisting work based on the gap between the lower part of the object and the carriage detected by the three-dimensional distance detection unit. You can When a normal object lifting operation is performed, a gap is formed between the object, the lower part, and the carriage. Therefore, the monitoring unit can confirm whether the lifting work is normally performed based on the clearance.
 監視部は、隙間の大きさが規定値以上である場合に、吊り上げ作業が正常に行われたと判断してよい。正常な対象物の吊り上げ作業が行われた場合、吊具の巻き上げ量に対応した大きさの隙間が形成される。従って、監視部は、隙間の大きさに基づいて吊り上げ作業が正常に行われているかの確認を行うことができる。 The monitoring unit may determine that the lifting work was performed normally when the size of the gap is equal to or greater than the specified value. When a normal object lifting operation is performed, a gap having a size corresponding to the lifting amount of the lifting tool is formed. Therefore, the monitoring unit can confirm whether the lifting work is being performed normally based on the size of the gap.
 吊具が対象物を搬送台車に積載するときに、監視部は、三次元距離検出部によって検出された搬送台車と対象物との位置関係に基づいて、積載作業を監視してよい。正常な対象物の積載作業が行われた場合、対象物は搬送台車に位置ずれが無い状態で積載される。従って、監視部は、搬送台車と対象物との位置関係に基づいて積載作業が正常に行われているかの確認を行うことができる。 When the lifting device loads the object onto the carrier, the monitoring unit may monitor the loading operation based on the positional relationship between the carrier and the object detected by the three-dimensional distance detection unit. When the object loading operation is performed normally, the object is loaded on the carriage without positional deviation. Therefore, the monitoring unit can confirm whether the loading operation is normally performed based on the positional relationship between the carriage and the object.
 監視部は、搬送台車と対象物との位置ずれが規定値以下である場合に、積載作業が正常に行われたと判断してよい。正常な対象物の積載作業が行われた場合、搬送台車と対象物との位置ずれは規定値以下に収まる。従って、監視部は、位置ずれの大きさに基づいて積載作業が正常に行われているかの確認を行うことができる。 The monitoring unit may determine that the loading operation was performed normally when the positional deviation between the carriage and the object is less than the specified value. When the object loading operation is performed normally, the positional deviation between the carriage and the object falls within the specified value. Therefore, the monitoring unit can confirm whether the loading operation is normally performed based on the magnitude of the positional deviation.
 監視部は、荷役状態の監視を行う前に、吊具による作業内容、及び吊具で荷役を行う対象物の種類に関する情報を取得してよい。これにより、監視部は、作業内容及び対象物の種類に応じた正確な監視を行うことができる。 Before monitoring the cargo handling status, the monitoring unit may acquire information on the work performed by the lifting gear and the type of object to be handled by the lifting gear. As a result, the monitoring unit can perform accurate monitoring according to the work content and the type of target object.
 三次元距離検出部は、高さ方向において、荷役作業時における搬送台車と対象物との境界位置を検出可能な位置に設けられてよい。これにより、監視部は、搬送台車と対象物との間の隙間や位置ずれを把握することができる。 The three-dimensional distance detection unit may be provided at a position where it is possible to detect the boundary position between the carriage and the object during cargo handling work in the height direction. Thereby, the monitoring unit can grasp the gap and positional deviation between the carriage and the object.
 三次元距離検出部は、クレーン本体部の走行方向において、荷役作業時における対象物の端部を検出可能な位置に設けられてよい。これにより、監視部は、搬送台車と対象物との走行方向における位置ずれを把握することができる。 The three-dimensional distance detection section may be provided at a position where the edge of the object during cargo handling work can be detected in the traveling direction of the crane body. Thereby, the monitoring unit can grasp the positional deviation in the traveling direction between the carriage and the object.
 本開示に係るクレーンの測定システムは、搬送台車に載置された対象物の吊り上げ、及び搬送台車に対する対象物の積載を行う吊具、及び吊具を支持して走行するクレーン本体部を備え、対象物の搬送を行うクレーンに設けられるクレーンの測定システムであって、クレーン本体部に設けられ、検出範囲である三次元空間内に存在する測定物までの距離を検出する三次元距離検出部と、三次元距離検出部の検出結果に基づいて搬送台車に対する対象物の荷役状態を監視する監視部と、を備え、三次元距離検出部は、搬送台車と対象物との位置関係を横側から検出する。 A crane measurement system according to the present disclosure includes a sling for lifting an object placed on a carriage and loading the object on the trolley, and a crane body that travels while supporting the sling, A measuring system for a crane that is installed in a crane that transports an object, the three-dimensional distance detection unit that is installed in the crane body and detects the distance to the object to be measured that exists within the three-dimensional space that is the detection range; and a monitoring unit for monitoring the state of loading and unloading of the object with respect to the carriage based on the detection result of the three-dimensional distance detection unit, the three-dimensional distance detection unit detecting the positional relationship between the carriage and the object from the lateral side. To detect.
 本開示に係るクレーンの測定システムは、上述のクレーンと同趣旨の作用・効果を得ることができる。 The crane measurement system according to the present disclosure can obtain the same functions and effects as the crane described above.
 本開示によれば、荷役作業が正常に行われているかの確認を自動的に行うことができるクレーン、及びクレーンの測定システムを提供することができる。 According to the present disclosure, it is possible to provide a crane and a crane measurement system that can automatically check whether cargo handling work is being performed normally.
本開示の実施形態に係るクレーン、及び測定システムのブロック図である。1 is a block diagram of a crane and measurement system according to embodiments of the present disclosure; FIG. クレーン装置を示す斜視図である。It is a perspective view which shows a crane apparatus. クレーン装置がコンテナを吊り下げている様子を示す概略正面図である。It is a schematic front view which shows a mode that the crane apparatus is suspending the container. クレーン装置の下部を横行方向から見た概略側面図である。It is the schematic side view which looked at the lower part of the crane apparatus from the transverse direction. 吊具がトレーラのシャーシ上に載置されたコンテナを吊り上げるときの作業の様子を示す概略図である。FIG. 4 is a schematic diagram showing how the hoisting device hoists the container placed on the chassis of the trailer. 吊具がトレーラのシャーシ上に載置されたコンテナを吊り上げるときの作業の様子を示す概略図である。FIG. 4 is a schematic diagram showing how the hoisting device hoists the container placed on the chassis of the trailer. 吊具がトレーラのシャーシ上にコンテナを積載するときの作業の様子を示す概略図である。FIG. 4 is a schematic diagram showing how a hoist works when loading a container onto a trailer chassis; 吊具がトレーラのシャーシ上にコンテナを積載するときの作業の様子を示す概略図である。FIG. 4 is a schematic diagram showing how a hoist works when loading a container onto a trailer chassis; 吊具がトレーラのシャーシ上にコンテナを積載するときの監視部の処理内容を示すフローチャートである。4 is a flow chart showing the processing contents of the monitoring unit when the hoisting device loads the container onto the chassis of the trailer. 吊具がトレーラのシャーシ上にコンテナを積載するときの監視部の処理内容を示すフローチャートである。4 is a flow chart showing the processing contents of the monitoring unit when the hoisting device loads the container onto the chassis of the trailer.
 以下、図面を参照して、例示的な実施形態について説明する。なお、各図において同一又は相当部分には同一符号を付し、重複する説明を省略する。 An exemplary embodiment will be described below with reference to the drawings. In each figure, the same or corresponding parts are denoted by the same reference numerals, and redundant explanations are omitted.
 図1~図4を参照して、本開示の実施形態に係るクレーン100について説明する。図1は、本開示の実施形態に係るクレーン100、及び測定システム110のブロック図である。図2は、クレーン装置20を示す斜視図である。図3は、クレーン装置20がコンテナを吊り下げている様子を示す概略正面図である。図4は、クレーン装置20の下部を横行方向から見た概略側面図である。図1に示すように、クレーン100は、クレーン装置20と、制御装置50と、三次元距離検出部40を備える。このうち、制御装置50、及び三次元距離検出部40によって測定システム110が構成される。 A crane 100 according to an embodiment of the present disclosure will be described with reference to FIGS. 1 to 4. FIG. FIG. 1 is a block diagram of a crane 100 and measurement system 110 according to an embodiment of the present disclosure. FIG. 2 is a perspective view showing the crane device 20. FIG. FIG. 3 is a schematic front view showing how the crane device 20 is suspending the container. FIG. 4 is a schematic side view of the lower portion of the crane device 20 as seen from the transverse direction. As shown in FIG. 1, the crane 100 includes a crane device 20, a control device 50, and a three-dimensional distance detection section 40. Among them, the measurement system 110 is configured by the control device 50 and the three-dimensional distance detection section 40 .
 図2に示すように、クレーン装置20は、門型のクレーン装置である。クレーン装置20は、例えば、接岸したコンテナ船に対してコンテナC(対象物)の移載等が行われるコンテナターミナルのコンテナヤードにおいて、コンテナCの荷役を行うクレーン装置である。コンテナヤードCYには、コンテナCが移載されるトレーラ10(搬送台車)等の走行路である荷役レーンが敷設されている。クレーン装置20は、例えば荷役レーン上に停止したトレーラ10に対して、コンテナCを自動で移載する。クレーン装置20は、トレーラ10によって搬入されるコンテナCをトレーラ10から取得して、当該コンテナCをコンテナヤードCYの所定位置に載置する。また、クレーン装置20は、コンテナヤードCYに載置されているコンテナCを取得して、当該コンテナCをトレーラ10に載置し、当該トレーラ10によりコンテナCを外部に搬出させる。 As shown in FIG. 2, the crane device 20 is a gate-type crane device. The crane device 20 is, for example, a crane device that performs loading and unloading of containers C in a container yard of a container terminal where containers C (objects) are transferred to a docked container ship. In the container yard CY, a cargo handling lane, which is a travel path for a trailer 10 (transport vehicle) to which the container C is transferred, is laid. The crane device 20 automatically transfers the container C to the trailer 10 stopped on the cargo handling lane, for example. The crane device 20 acquires the container C carried in by the trailer 10 from the trailer 10 and places the container C at a predetermined position in the container yard CY. Further, the crane device 20 acquires the container C placed in the container yard CY, places the container C on the trailer 10, and causes the trailer 10 to carry the container C outside.
 クレーン装置20は、クレーン本体部21と、吊具22と、を有している。クレーン本体部21は、タイヤ付車輪を有する走行部25により走行可能とされている。走行部25は、二組の一対の脚部26,26の下端部に設けられる機構であり、走行モータの駆動によって走行する機構である。クレーン本体部21は、これら脚部26,26の上端部同士を繋ぐガーダー27,27を備えることで、略門形に形成されている。更に、クレーン本体部21は、走行方向に直交する方向にガーダー27上を横行可能なトロリ28を備えている。トロリ28は、横行モータの駆動によって横行する。トロリ28は、ドラム駆動モータ及び当該ドラム駆動モータにより正逆回転するドラムによって構成される巻駆動部29を備える。トロリ28は、ワイヤによって構成される吊部材30を介して吊具22を吊り下げている。吊具22は、走行方向へ延びる形状を有している。トロリ28からは、走行方向において二箇所から吊部材30が延びており、吊具22は走行方向における二箇所で吊部材30に吊られている。 The crane device 20 has a crane body 21 and a sling 22 . The crane main body 21 can travel by a traveling section 25 having wheels with tires. The running part 25 is a mechanism provided at the lower ends of the two pairs of legs 26, 26, and is a mechanism that runs by being driven by a running motor. The crane main body 21 is formed in a substantially gate shape by providing girders 27, 27 connecting the upper ends of the legs 26, 26 to each other. Further, the crane main body 21 is provided with a trolley 28 capable of traversing on the girder 27 in a direction perpendicular to the traveling direction. The trolley 28 is traversed by driving the traversing motor. The trolley 28 is provided with a winding drive section 29 composed of a drum drive motor and a drum that rotates forward and backward by the drum drive motor. The trolley 28 suspends the hanger 22 via a suspending member 30 made of a wire. The hanger 22 has a shape extending in the running direction. Suspension members 30 extend from the trolley 28 at two locations in the traveling direction, and the suspension device 22 is suspended from the suspension members 30 at two locations in the traveling direction.
 なお、走行部25及びトロリ28のように、吊具22を水平方向に移動させる機構を移動駆動部35と称する場合がある。移動駆動部35は上記の走行モータ及び横行モータを含んでいる。図1に示すように、移動駆動部35の走行モータ及び横行モータは、制御装置50によって制御される。また、巻駆動部29のドラム駆動モータは、制御装置50によって制御される。 It should be noted that, like the traveling part 25 and the trolley 28, a mechanism for horizontally moving the sling 22 may be referred to as a movement driving part 35. The movement drive section 35 includes the traveling motor and the traversing motor described above. As shown in FIG. 1 , the traveling motor and the traversing motor of the movement driving section 35 are controlled by a control device 50 . Further, the drum drive motor of the winding drive section 29 is controlled by the controller 50 .
 吊具22は、コンテナCを保持して吊り上げるための装置である。吊具22は、コンテナCを上面側から係止可能であり、コンテナCを係止して吊り上げることによりコンテナCの荷役を行う。吊具22は、巻駆動部29からの吊部材30が掛け回されたシーブ33を介して吊り下げられ、巻駆動部29の正逆回転により昇降可能である。吊具22は、制御部23によって制御される。 The lifting tool 22 is a device for holding and lifting the container C. The hoisting device 22 can lock the container C from the upper surface side, and the cargo handling of the container C is performed by locking and hoisting the container C. As shown in FIG. The sling 22 is suspended via a sheave 33 around which a sling member 30 from the winding driving section 29 is wound, and can be moved up and down by forward and reverse rotation of the winding driving section 29 . The sling 22 is controlled by the controller 23 .
 吊具22は、平面視においてコンテナCの上面の形状と略同一の形状を呈している。クレーン本体部21は、長手方向における中央部の上側に、吊部材30が掛け回されるシーブ33を有している。吊具22は、コンテナCを吊具22が係止する際に当該コンテナC上に位置する。吊具22は、ガイド32及びロックピン(不図示)を含んでいる。ガイド32は、吊具22により取得されるべき目標のコンテナCを吊具22が取得する場合において、吊具22が下降する際に、吊具22を目標のコンテナC上に案内する。ガイド32は、水平方向における吊具22の短手方向の一端部及び他端部のそれぞれにおいて、長手方向の両端付近のそれぞれに設けられている。 The hanger 22 has substantially the same shape as the top surface of the container C in plan view. The crane main body 21 has a sheave 33 around which the hanging member 30 is hung on the upper side of the central portion in the longitudinal direction. The hanger 22 is positioned above the container C when the hanger 22 locks the container C. As shown in FIG. The hanger 22 includes guides 32 and lock pins (not shown). The guide 32 guides the hoisting tool 22 onto the target container C when the hoisting tool 22 descends when the hoisting tool 22 acquires the target container C to be acquired by the hoisting tool 22 . The guides 32 are provided near both ends in the longitudinal direction at each of one end and the other end in the lateral direction of the hanger 22 in the horizontal direction.
 三次元距離検出部40は、検出範囲である三次元空間内に存在する測定物までの距離を検出する測定器である。図3及び図4に示すように、三次元距離検出部40は、クレーン本体部21に設けられる。三次元距離検出部40は、トレーラ10及びコンテナCの距離を横側から検出する。三次元距離検出部40は、一対の脚部26のうち、トレーラ10に近い方の脚部26に設けられる。また、三次元距離検出部40は、脚部26のうち、横行方向における内側において、脚部26の下端部付近に設けられる。これにより、三次元距離検出部40は、トレーラ10上のコンテナCを横行方向における外側から内側へ向けて測定する。三次元距離検出部40は、当該三次元距離検出部40から検出範囲内に存在する対象物までの距離を測定する。三次元距離検出部40は、例えば、3Dライダーによって構成される。三次元距離検出部40は、検出結果を制御装置50(図1参照)に送信する。 The three-dimensional distance detection unit 40 is a measuring device that detects the distance to a measurement object that exists within the three-dimensional space that is the detection range. As shown in FIGS. 3 and 4 , the three-dimensional distance detection section 40 is provided on the crane body section 21 . The three-dimensional distance detection unit 40 detects the distance between the trailer 10 and the container C from the lateral side. The three-dimensional distance detection unit 40 is provided on the leg 26 closer to the trailer 10 out of the pair of legs 26 . The three-dimensional distance detection unit 40 is provided near the lower end of the leg 26 on the inner side of the leg 26 in the transverse direction. Accordingly, the three-dimensional distance detection unit 40 measures the container C on the trailer 10 from the outside to the inside in the transverse direction. The three-dimensional distance detection section 40 measures the distance from the three-dimensional distance detection section 40 to an object existing within the detection range. The three-dimensional distance detection unit 40 is configured by, for example, a 3D lidar. The three-dimensional distance detection unit 40 transmits the detection result to the control device 50 (see FIG. 1).
 三次元距離検出部40は、高さ方向において、荷役作業時におけるトレーラ10とコンテナCとの境界位置LPを検出可能な位置に設けられる(図6~図8も参照)。コンテナCは、トレーラ10のシャーシ11上に積載される。従って、三次元距離検出部40は、高さ方向において、シャーシ11とコンテナCの境界位置LPを検出可能な位置に設けられる。ここで、三次元距離検出部40が境界位置LPを検出可能な位置に設けられる状態とは、三次元距離検出部40の検出範囲DE(図5及び図7参照)を境界位置LPを含む位置に設定可能な状態を意味する。 The three-dimensional distance detection unit 40 is provided at a position where the boundary position LP between the trailer 10 and the container C during cargo handling work can be detected in the height direction (see also FIGS. 6 to 8). The container C is loaded onto the chassis 11 of the trailer 10 . Therefore, the three-dimensional distance detection unit 40 is provided at a position where the boundary position LP between the chassis 11 and the container C can be detected in the height direction. Here, the state in which the three-dimensional distance detection unit 40 is provided at a position where the boundary position LP can be detected means that the detection range DE (see FIGS. 5 and 7) of the three-dimensional distance detection unit 40 is set to a position including the boundary position LP. It means a state that can be set to
 図4に示すように、三次元距離検出部40は、クレーン本体部21の走行方向D2において、荷役作業時におけるコンテナCの端部Ca,Cbを検出可能な位置に設けられる。ここで、本実施形態に係るクレーン100は、40フィートのコンテナC1と、20フィートのコンテナC2を荷役することができる。この場合、三次元距離検出部40は、40フィートのコンテナC1の走行方向D2の一方の端部C1aを検出可能な三次元距離検出部40Aと、他方の端部C1bを検出可能な三次元距離検出部40Bと、を備える。また、三次元距離検出部40は、20フィートのコンテナC2の走行方向D2の一方の端部C2aを検出可能な三次元距離検出部40Cと、他方の端部C2bを検出可能な三次元距離検出部40Dと、を備える。 As shown in FIG. 4, the three-dimensional distance detection unit 40 is provided at a position where the ends Ca and Cb of the container C can be detected in the traveling direction D2 of the crane main body 21 during cargo handling work. Here, the crane 100 according to this embodiment can load and unload a 40-foot container C1 and a 20-foot container C2. In this case, the three-dimensional distance detection unit 40 includes a three-dimensional distance detection unit 40A that can detect one end C1a of the 40-foot container C1 in the traveling direction D2, and a three-dimensional distance detection unit 40A that can detect the other end C1b. and a detection unit 40B. The three-dimensional distance detection unit 40 includes a three-dimensional distance detection unit 40C capable of detecting one end C2a of the 20-foot container C2 in the traveling direction D2, and a three-dimensional distance detection unit 40C capable of detecting the other end C2b. and a part 40D.
 ここで、三次元距離検出部40A,40Bが端部C1a,C1bを検出可能な位置に設けられる状態とは、三次元距離検出部40A,40Bの検出範囲DE(図7参照)を端部C1a,C1bを含む位置に設定可能な状態を意味する。三次元距離検出部40C,40Dも同様である。なお、図4に示す例では、三次元距離検出部40A,40B,40C,40Dは、脚部26における走行部25の車輪保持部41に取り付けられているが、脚部16におけるどの位置に取り付けられてもよい。例えば、三次元距離検出部40A,40B,40C,40Dは、脚部16に設けられた治具などに取り付けられてもよい。 Here, the state in which the three-dimensional distance detection units 40A and 40B are provided at positions where the ends C1a and C1b can be detected means that the detection range DE (see FIG. 7) of the three-dimensional distance detection units 40A and 40B is set to the end C1a. , C1b. The same applies to the three-dimensional distance detection units 40C and 40D. In the example shown in FIG. 4, the three-dimensional distance detection units 40A, 40B, 40C, and 40D are attached to the wheel holders 41 of the running unit 25 on the leg 26. may be For example, the three-dimensional distance detection units 40A, 40B, 40C, and 40D may be attached to jigs or the like provided on the leg portion 16 .
 図1に示すように、制御装置50は、プロセッサ、メモリ、ストレージ、通信インターフェース及びユーザインターフェースを備え、一般的なコンピュータとして構成されている。プロセッサは、CPU(Central Processing Unit)などの演算器である。メモリは、ROM(Read Only Memory)やRAM(Random Access Memory)などの記憶媒体である。ストレージは、HDD(Hard Disk Drive)などの記憶媒体である。通信インターフェースは、データ通信を実現する通信機器である。ユーザインターフェースは、液晶やスピーカなどの出力器、及び、操縦レバー、ボタン、キーボードやタッチパネルやマイクなどの入力器である。プロセッサは、メモリ、ストレージ、通信インターフェース及びユーザインターフェースを統括し、後述する機能を実現する。制御装置50では、例えば、ROMに記憶されているプログラムをRAMにロードし、RAMにロードされたプログラムをCPUで実行することにより各種の機能を実現する。制御装置50は、複数のコンピュータから構成されていてもよい。 As shown in FIG. 1, the control device 50 comprises a processor, memory, storage, communication interface and user interface, and is configured as a general computer. A processor is a computing unit such as a CPU (Central Processing Unit). The memory is a storage medium such as ROM (Read Only Memory) or RAM (Random Access Memory). The storage is a storage medium such as an HDD (Hard Disk Drive). A communication interface is a communication device that implements data communication. The user interface includes output devices such as liquid crystals and speakers, and input devices such as control levers, buttons, keyboards, touch panels, and microphones. The processor integrates memory, storage, communication interface and user interface, and implements the functions described below. The control device 50 implements various functions by, for example, loading programs stored in the ROM into the RAM and executing the programs loaded into the RAM by the CPU. The control device 50 may be composed of a plurality of computers.
 制御装置50は、クレーン100全体を総合的に制御する装置である。制御装置50は、演算部51と、クレーン制御部52と、監視部53と、記憶部54と、を備える。 The control device 50 is a device that comprehensively controls the entire crane 100 . The control device 50 includes a computing section 51 , a crane control section 52 , a monitoring section 53 and a storage section 54 .
 演算部51は、クレーン100の制御に必要な各種演算を行う。演算部51は、吊具22でコンテナCを掴む際の動作やコンテナCの搬送位置などを演算する。クレーン制御部52は、クレーン100の動作を制御する。クレーン制御部52は、移動駆動部35の走行モータ及び横行モータへ制御信号を送信することで、吊具22の水平方向への移動を制御する。また、クレーン制御部52は、巻駆動部29のドラム駆動モータへ制御信号を送信することで、吊部材30を介して吊具22の巻上げ及び巻下げの動作を制御する。記憶部54は、各種情報を記憶する。 The computation unit 51 performs various computations necessary for controlling the crane 100 . The computation unit 51 computes the movement of the container C to be gripped by the sling 22, the transport position of the container C, and the like. Crane control unit 52 controls the operation of crane 100 . The crane control unit 52 controls the horizontal movement of the sling 22 by transmitting control signals to the traveling motor and the traversing motor of the movement driving unit 35 . The crane control unit 52 also controls the hoisting and lowering operations of the hoisting tool 22 via the hoisting member 30 by transmitting a control signal to the drum drive motor of the hoisting drive unit 29 . The storage unit 54 stores various information.
 監視部53は、三次元距離検出部40の検出結果に基づいてトレーラ10のシャーシ11に対するコンテナCの荷役状態を監視する。監視部53は、荷役状態の監視を行う前に、吊具22による作業内容に関する情報、及び吊具22で荷役を行うコンテナCの種類に関する情報を取得する。監視部53は、制御装置50によるクレーン100の制御内容に基づいて、吊具22がトレーラ10のシャーシ11上に載置されたコンテナCを吊り上げる吊り上げ作業を行うのか、または、吊具22がトレーラ10のシャーシ11上にコンテナCを積載する作業を行うのかの情報を取得する。監視部53は、制御装置50によるクレーン100の制御内容に基づいて、荷役作業に係るコンテナCが40フィートのコンテナC1であるか、または20フィートのコンテナC2であるかの情報を取得する。 The monitoring unit 53 monitors the cargo handling state of the container C with respect to the chassis 11 of the trailer 10 based on the detection result of the three-dimensional distance detection unit 40 . The monitoring unit 53 acquires information on the work content of the lifting device 22 and information on the type of container C to be handled by the lifting device 22 before monitoring the cargo handling state. The monitoring unit 53 determines whether the hoisting tool 22 is to lift the container C placed on the chassis 11 of the trailer 10 or whether the hoisting tool 22 is to be lifted from the trailer 10 based on the contents of the control of the crane 100 by the control device 50 . 10 acquires information as to whether the operation of loading the container C on the chassis 11 of 10 is to be performed. The monitoring unit 53 acquires information as to whether the container C involved in cargo handling work is a 40-foot container C1 or a 20-foot container C2, based on the content of control of the crane 100 by the control device 50 .
 次に、図5~図8を参照して、監視部53の処理内容について詳細に説明する。図5及び図6は、吊具22がトレーラ10のシャーシ11上に載置されたコンテナCを吊り上げるときの作業の様子を示す概略図である。図7及び図8は、吊具22がトレーラ10のシャーシ11上にコンテナCを積載するときの作業の様子を示す概略図である。なお、以降の図5~図8の説明においては、荷役作業に係るコンテナCとして40フィートのコンテナC1を例示する。 Next, the processing contents of the monitoring unit 53 will be described in detail with reference to FIGS. 5 to 8. FIG. 5 and 6 are schematic diagrams showing how the hoist 22 lifts the container C placed on the chassis 11 of the trailer 10. As shown in FIG. 7 and 8 are schematic diagrams showing how the sling 22 works to load the container C onto the chassis 11 of the trailer 10. FIG. 5 to 8, a 40-foot container C1 is exemplified as a container C for cargo handling work.
 図5及び図6に示すように、吊具22がトレーラ10のシャーシ11に載置されたコンテナC1を吊り上げるときに、監視部53は、三次元距離検出部40によって検出されたコンテナC1の下部とトレーラ10のシャーシ11との間の隙間GPに基づいて、吊り上げ作業を監視する。監視部53は、吊具22がコンテナC1をロック後、着床検出リミットスイッチがオフした巻き高さから指定の距離に到達したときのコンテナC1の下部とシャーシ11との間の隙間GPを測定する。具体的に、監視部53は、境界位置LP付近における三次元距離検出部40の検出結果を取得する。これにより、監視部53は、検出範囲DE内における各部位と、三次元距離検出部40との間の距離を取得する。 As shown in FIGS. 5 and 6, when the sling 22 lifts the container C1 placed on the chassis 11 of the trailer 10, the monitoring unit 53 detects the lower part of the container C1 detected by the three-dimensional distance detection unit 40. and the chassis 11 of the trailer 10, the lifting operation is monitored. After the sling 22 locks the container C1, the monitoring unit 53 measures the gap GP between the lower part of the container C1 and the chassis 11 when reaching a specified distance from the winding height at which the landing detection limit switch is turned off. do. Specifically, the monitoring unit 53 acquires the detection result of the three-dimensional distance detection unit 40 near the boundary position LP. Thereby, the monitoring unit 53 acquires the distance between each site within the detection range DE and the three-dimensional distance detection unit 40 .
 ここで、図6に示すように、荷役作業に係るコンテナC1の横行方向D1の外側の端部C1cと三次元距離検出部40との間の距離をL1とする。コンテナC1と横行方向D1の内側に隣り合うコンテナCをコンテナCAとする。コンテナCAの横行方向D1の外側の端部CAcと三次元距離検出部40との間の距離をL2とする。図6に示すように、コンテナC1とシャーシ11との間に隙間GPが形成されている場合、三次元距離検出部40は、隙間GPを介したコンテナCAの端部CAcと三次元距離検出部40自身との間の距離L2を検出する。従って、監視部53は、三次元距離検出部40の検出結果に距離L2が含まれている場合、隙間GPが形成されていると判断できる。また、監視部53は、距離L2が上下方向にどの程度の範囲で検出されたかに基づいて、隙間GPの大きさH1を取得することができる。一方、コンテナC1とシャーシ11との間に隙間GPが形成されていない場合、三次元距離検出部40は、コンテナCAの端部CAcの距離L2を検出することなく、荷役に係るコンテナC1の端部C1aとの距離L1だけを検出する。この場合、監視部53は、境界位置LPの隙間GPの大きさが「0」であると判断する。 Here, as shown in FIG. 6, the distance between the outer edge C1c in the transverse direction D1 of the container C1 involved in the cargo handling work and the three-dimensional distance detection unit 40 is L1. A container C adjacent to the container C1 on the inside in the transverse direction D1 is called a container CA. Let L2 be the distance between the outer edge CAc of the container CA in the transverse direction D1 and the three-dimensional distance detector 40 . As shown in FIG. 6, when a gap GP is formed between the container C1 and the chassis 11, the three-dimensional distance detection unit 40 detects the edge CAc of the container CA and the three-dimensional distance detection unit through the gap GP. The distance L2 between itself and 40 is detected. Therefore, the monitoring unit 53 can determine that the gap GP is formed when the distance L2 is included in the detection result of the three-dimensional distance detection unit 40 . In addition, the monitoring unit 53 can acquire the size H1 of the gap GP based on the range in which the distance L2 is detected in the vertical direction. On the other hand, when the gap GP is not formed between the container C1 and the chassis 11, the three-dimensional distance detection unit 40 does not detect the distance L2 of the edge CAc of the container CA, and the edge of the container C1 involved in cargo handling is detected. Only the distance L1 to the portion C1a is detected. In this case, the monitoring unit 53 determines that the size of the gap GP at the boundary position LP is "0".
 監視部53は、取得した隙間GPの大きさH1が規定値以上である場合に、吊り上げ作業が正常に行われたと判断する。この場合、監視部53は、運転手に運転を継続する旨の通知を行うか、自動運転の場合は制御装置50に自動運転を継続させる。その一方、監視部53は、取得した隙間GPの大きさH1が規定値より小さい場合、異常(正常な地切ができていない)があると判断する。このとき、監視部53は、インターロックでクレーン100の運転を停止して、異常表示を行う。これにより、作業者がシャーシ11のロックピンを確認する。 The monitoring unit 53 determines that the lifting work has been performed normally when the acquired size H1 of the gap GP is equal to or greater than a specified value. In this case, the monitoring unit 53 notifies the driver to continue driving, or causes the control device 50 to continue automatic driving in the case of automatic driving. On the other hand, when the obtained size H1 of the gap GP is smaller than the specified value, the monitoring unit 53 determines that there is an abnormality (the ground is not cut normally). At this time, the monitoring unit 53 stops the operation of the crane 100 with an interlock and displays an abnormality. Thereby, the worker confirms the lock pin of the chassis 11 .
 図7及び図8に示すように、吊具22がトレーラ10のシャーシ11にコンテナCを積載するときに、監視部53は、三次元距離検出部40によって検出されたトレーラ10のシャーシ11とコンテナC1との位置関係に基づいて、積載作業を監視する。監視部53は、吊具22がコンテナC1を着床する時にコンテナC1とシャーシ11との位置関係を測定する。具体的に、監視部53は、三次元距離検出部40の検出結果に基づいて、コンテナC1の走行方向D2の端部C1aとシャーシ11の端部11aとの位置ずれ、及びコンテナC1の走行方向D2の端部C1bとシャーシ11の端部11bとの位置ずれを測定する(図7参照)。また、監視部53は、三次元距離検出部40の検出結果に基づいて、コンテナC1の横行方向D1の端部C1cとシャーシ11の端部11cとの位置ずれを測定する(図8参照)。具体的に、監視部53は、端部C1a,Cb付近における三次元距離検出部40の検出結果を取得する。これにより、監視部53は、検出範囲DE内における各部位と、三次元距離検出部40との間の距離を取得する。 As shown in FIGS. 7 and 8, when the sling 22 loads the container C on the chassis 11 of the trailer 10, the monitoring unit 53 detects the distance between the chassis 11 of the trailer 10 and the container detected by the three-dimensional distance detection unit 40. The loading operation is monitored based on the positional relationship with C1. The monitoring unit 53 measures the positional relationship between the container C1 and the chassis 11 when the sling 22 lands on the container C1. Specifically, based on the detection result of the three-dimensional distance detection unit 40, the monitoring unit 53 detects the positional deviation between the end C1a of the container C1 in the running direction D2 and the end 11a of the chassis 11, and the running direction of the container C1. The positional deviation between the end C1b of D2 and the end 11b of the chassis 11 is measured (see FIG. 7). The monitoring unit 53 also measures the positional deviation between the end C1c of the container C1 in the transverse direction D1 and the end 11c of the chassis 11 based on the detection result of the three-dimensional distance detection unit 40 (see FIG. 8). Specifically, the monitoring unit 53 acquires the detection result of the three-dimensional distance detection unit 40 near the ends C1a and Cb. Thereby, the monitoring unit 53 acquires the distance between each site within the detection range DE and the three-dimensional distance detection unit 40 .
 コンテナC1の端部C1a、及びシャーシ11の端部11aは、三次元距離検出部40の検出結果に係る距離が急激に変化する箇所である。従って、監視部53は、コンテナC1の端部C1aの走行方向D2における位置を把握することができる。監視部53は、コンテナC1の端部C1aの走行方向D2における位置と、シャーシ11の端部11aの走行方向D2における位置との差を位置ずれとして取得できる。コンテナC1の端部C1bとシャーシ11の端部11bとの位置ずれも同様である。監視部53は、コンテナC1の端部C1cにおける三次元距離検出部40の検出結果と、シャーシ11の端部11cにおける三次元距離検出部40の検出結果との差から、コンテナC1の端部C1cの横行方向D1における位置と、シャーシ11の端部11cの横行方向D1における位置との差を位置ズレとして取得できる。 The end C1a of the container C1 and the end 11a of the chassis 11 are locations where the distance according to the detection result of the three-dimensional distance detection unit 40 changes abruptly. Therefore, the monitoring unit 53 can grasp the position of the end portion C1a of the container C1 in the traveling direction D2. The monitoring unit 53 can acquire the difference between the position of the end C1a of the container C1 in the running direction D2 and the position of the end 11a of the chassis 11 in the running direction D2 as the positional deviation. The positional deviation between the end C1b of the container C1 and the end 11b of the chassis 11 is the same. The monitoring unit 53 determines the end C1c of the container C1 from the difference between the detection result of the three-dimensional distance detection unit 40 at the end C1c of the container C1 and the detection result of the three-dimensional distance detection unit 40 at the end 11c of the chassis 11. and the position of the end portion 11c of the chassis 11 in the transverse direction D1 can be obtained as the positional deviation.
 監視部53は、取得した位置ずれの大きさが規定値以下である場合に、積載作業が正常に行われたと判断する。この場合、監視部53は、運転手に運転を継続する旨の通知を行うか、自動運転の場合は制御装置50に自動運転を継続させる。その一方、監視部53は、位置ずれが規定値より小さい場合、異常(正常に着床ができていない)があると判断する。このとき、監視部53は、運転者に積載をやり直すように指示をするか、自動運転の場合は制御装置50に積載をやり直すように指示する。 The monitoring unit 53 determines that the loading operation has been performed normally when the magnitude of the acquired positional deviation is equal to or less than a specified value. In this case, the monitoring unit 53 notifies the driver to continue driving, or causes the control device 50 to continue automatic driving in the case of automatic driving. On the other hand, the monitoring unit 53 determines that there is an abnormality (improper landing) when the positional deviation is smaller than the specified value. At this time, the monitoring unit 53 instructs the driver to reload, or instructs the controller 50 to reload in the case of automatic driving.
 次に、図9及び図10を参照して、監視部53の処理内容のフローチャートについて説明する。図9は、吊具22がトレーラ10のシャーシ11上にコンテナCを積載するときの監視部53の処理内容を示すフローチャートである。図10は、吊具22がトレーラ10のシャーシ11上にコンテナCを積載するときの監視部53の処理内容を示すフローチャートである。 Next, a flowchart of the processing contents of the monitoring unit 53 will be described with reference to FIGS. 9 and 10. FIG. FIG. 9 is a flow chart showing the processing contents of the monitoring unit 53 when the sling 22 loads the container C onto the chassis 11 of the trailer 10 . FIG. 10 is a flow chart showing the processing contents of the monitoring unit 53 when the sling 22 loads the container C onto the chassis 11 of the trailer 10 .
 吊具22によりコンテナCの吊り上げ作業が行われるとき、図9に示すように、監視部53は、吊具22による作業内容、及び吊具22で荷役を行うコンテナCの種類に関する情報を取得する(ステップS10)。次に、監視部53は、コンテナCとシャーシ11との境界位置LPにおける隙間GPの大きさを測定する(ステップS20)。次に、監視部53は、隙間GPの大きさが規定値以上であるか否かを判定する(ステップS30)。隙間GPの大きさが規定値以上であった場合、監視部53は、正常な吊上作業が行われていると判断する(ステップS40)。一方、ステップS30において隙間GPの大きさが規定値より小さい場合、監視部53は、異常があると判断する(ステップS50)。以上より、図9に示す制御処理が終了する。 When the container C is hoisted by the hoisting device 22, the monitoring unit 53 acquires information on the content of the work by the hoisting device 22 and the type of the container C to be handled by the hoisting device 22, as shown in FIG. (Step S10). Next, the monitoring unit 53 measures the size of the gap GP at the boundary position LP between the container C and the chassis 11 (step S20). Next, the monitoring unit 53 determines whether or not the size of the gap GP is equal to or larger than a specified value (step S30). When the size of the gap GP is equal to or greater than the specified value, the monitoring unit 53 determines that normal lifting work is being performed (step S40). On the other hand, if the size of gap GP is smaller than the specified value in step S30, monitoring unit 53 determines that there is an abnormality (step S50). As described above, the control processing shown in FIG. 9 ends.
 吊具22によりコンテナCの積載作業が行われるとき、図10に示すように、監視部53は、吊具22による作業内容、及び吊具22で荷役を行うコンテナCの種類に関する情報を取得する(ステップS110)。次に、監視部53は、コンテナCとシャーシ11との位置関係を測定する(ステップS120)。次に、監視部53は、コンテナCとシャーシ11の位置ずれが規定値以下であるか否かを判定する(ステップS130)。位置ずれの大きさが規定値以下であった場合、監視部53は、正常な積載作業が行われていると判断する(ステップS140)。一方、ステップS130において位置ずれの大きさが規定値より大きい場合、監視部53は、異常があると判断する(ステップS150)。以上より、図10に示す制御処理が終了する。 When the container C is loaded by the lifting device 22, as shown in FIG. 10, the monitoring unit 53 acquires information about the work performed by the lifting device 22 and the type of container C to be handled by the lifting device 22. (Step S110). Next, the monitoring unit 53 measures the positional relationship between the container C and the chassis 11 (step S120). Next, the monitoring unit 53 determines whether or not the displacement between the container C and the chassis 11 is equal to or less than a specified value (step S130). If the magnitude of the positional deviation is equal to or less than the specified value, the monitoring unit 53 determines that normal loading work is being performed (step S140). On the other hand, when the magnitude of the positional deviation is larger than the specified value in step S130, the monitoring unit 53 determines that there is an abnormality (step S150). As described above, the control process shown in FIG. 10 is completed.
 次に、本実施形態に係るクレーン100、及びクレーン100の測定システム110の作用・効果について説明する。 Next, the operation and effects of the crane 100 according to this embodiment and the measurement system 110 of the crane 100 will be described.
 クレーン100は、クレーン本体部21に設けられ、検出範囲である三次元空間内に存在する測定物までの距離を検出する三次元距離検出部40と、三次元距離検出部40の検出結果に基づいてトレーラ10のシャーシ11に対するコンテナCの荷役状態を監視する監視部53と、を備える。そのため、監視部53は、三次元距離検出部40に検出結果に基づいて、トレーラ10に載置されたコンテナCを吊り上げる作業、及びトレーラ10のシャーシ11へコンテナCを積載する作業などの荷役作業が正常に行われているかの確認を行うことができる。ここで、三次元距離検出部40は、トレーラ10のシャーシ11及びコンテナCの距離を横側から検出する。監視部53は、トレーラ10のシャーシ11及びコンテナCの横からの距離を用いることで、荷役作業時におけるトレーラ10のシャーシ11とコンテナCとの間に形成される隙間GP、及びトレーラ10のシャーシ11とコンテナCとの位置関係などを把握することができる。そのため、監視部53は、それらの三次元距離検出部40の検出結果から得られる情報に基づいて、荷役作業が正常に行われているかの確認を自動的に行うことができる。 The crane 100 includes a three-dimensional distance detection unit 40 that is provided in the crane main body 21 and detects a distance to an object existing in a three-dimensional space that is a detection range, and based on the detection result of the three-dimensional distance detection unit 40. and a monitoring unit 53 for monitoring the state of loading and unloading of the container C with respect to the chassis 11 of the trailer 10 . Therefore, based on the detection result of the three-dimensional distance detection unit 40, the monitoring unit 53 performs cargo handling operations such as lifting the container C placed on the trailer 10 and loading the container C onto the chassis 11 of the trailer 10. can be checked to see if it is working properly. Here, the three-dimensional distance detection unit 40 detects the distance between the chassis 11 of the trailer 10 and the container C from the lateral side. By using the distance from the side of the chassis 11 of the trailer 10 and the container C, the monitoring unit 53 detects the gap GP formed between the chassis 11 of the trailer 10 and the container C during cargo handling work and the chassis of the trailer 10. 11 and the container C can be grasped. Therefore, based on the information obtained from the detection results of the three-dimensional distance detection unit 40, the monitoring unit 53 can automatically confirm whether the cargo handling work is being performed normally.
 吊具22がトレーラ10のシャーシ11に載置されたコンテナCを吊り上げるときに、監視部53は、三次元距離検出部40によって検出されたコンテナCの下部とトレーラ10のシャーシ11との間の隙間に基づいて、吊り上げ作業を監視してよい。正常なコンテナCの吊り上げ作業が行われた場合、コンテナCと下部とトレーラ10のシャーシ11との間には隙間GPが形成される。従って、監視部53は、当該隙間GPに基づいて吊り上げ作業が正常に行われているかの確認を行うことができる。 When the lifting device 22 lifts the container C placed on the chassis 11 of the trailer 10, the monitoring unit 53 detects the distance between the lower part of the container C detected by the three-dimensional distance detection unit 40 and the chassis 11 of the trailer 10. Based on the clearance, the lifting operation may be monitored. When the lifting operation of the container C is performed normally, a gap GP is formed between the container C, the lower portion, and the chassis 11 of the trailer 10 . Therefore, the monitoring unit 53 can confirm whether the lifting work is normally performed based on the gap GP.
 監視部53は、隙間GPの大きさが規定値以上である場合に、吊り上げ作業が正常に行われたと判断してよい。正常なコンテナCの吊り上げ作業が行われた場合、吊具22の巻き上げ量に対応した大きさの隙間GPが形成される。従って、監視部53は、隙間GPの大きさに基づいて吊り上げ作業が正常に行われているかの確認を行うことができる。 The monitoring unit 53 may determine that the lifting work has been performed normally when the size of the gap GP is equal to or greater than the specified value. When a normal lifting operation of the container C is performed, a gap GP having a size corresponding to the lifting amount of the lifting tool 22 is formed. Therefore, the monitoring unit 53 can confirm whether the lifting work is being performed normally based on the size of the gap GP.
 吊具22がコンテナCをトレーラ10のシャーシ11に積載するときに、監視部53は、三次元距離検出部40によって検出されたトレーラ10のシャーシ11とコンテナCとの位置関係に基づいて、積載作業を監視してよい。正常なコンテナCの積載作業が行われた場合、コンテナCはトレーラ10のシャーシ11に位置ずれが無い状態で積載される。従って、監視部53は、トレーラ10のシャーシ11とコンテナCとの位置関係に基づいて積載作業が正常に行われているかの確認を行うことができる。 When the sling 22 loads the container C onto the chassis 11 of the trailer 10, the monitoring unit 53 detects the positional relationship between the chassis 11 of the trailer 10 and the container C detected by the three-dimensional distance detection unit 40. You can monitor your work. When the loading operation of the container C is performed normally, the container C is loaded on the chassis 11 of the trailer 10 without positional deviation. Therefore, the monitoring unit 53 can confirm whether the loading operation is normally performed based on the positional relationship between the chassis 11 of the trailer 10 and the container C.
 監視部53は、トレーラ10のシャーシ11とコンテナCとの位置ずれが規定値以下である場合に、積載作業が正常に行われたと判断してよい。正常なコンテナCの積載作業が行われた場合、トレーラ10のシャーシ11とコンテナCとの位置ずれは規定値以下に収まる。従って、監視部53は、位置ずれの大きさに基づいて積載作業が正常に行われているかの確認を行うことができる。 The monitoring unit 53 may determine that the loading operation has been performed normally when the positional deviation between the chassis 11 of the trailer 10 and the container C is equal to or less than a specified value. When the loading operation of the container C is performed normally, the positional deviation between the chassis 11 of the trailer 10 and the container C is kept within the prescribed value. Therefore, the monitoring unit 53 can confirm whether the loading operation is normally performed based on the magnitude of the positional deviation.
 監視部53は、荷役状態の監視を行う前に、吊具22による作業内容、及び吊具22で荷役を行うコンテナCの種類に関する情報を取得してよい。これにより、監視部53は、作業内容及びコンテナCの種類に応じた正確な監視を行うことができる。 The monitoring unit 53 may acquire information about the work performed by the hoisting device 22 and the type of container C to be handled by the hoisting device 22 before monitoring the state of cargo handling. As a result, the monitoring unit 53 can perform accurate monitoring according to the work content and the type of the container C. FIG.
 三次元距離検出部40は、高さ方向において、荷役作業時におけるトレーラ10のシャーシ11とコンテナCとの境界位置LPを検出可能な位置に設けられてよい。これにより、監視部53は、トレーラ10のシャーシ11とコンテナCとの間の隙間GPや位置ずれを把握することができる。 The three-dimensional distance detection unit 40 may be provided at a position where the boundary position LP between the chassis 11 of the trailer 10 and the container C during cargo handling work can be detected in the height direction. Thereby, the monitoring unit 53 can grasp the gap GP between the chassis 11 of the trailer 10 and the container C and the positional deviation.
 三次元距離検出部40は、クレーン本体部21の走行方向D2において、荷役作業時におけるコンテナCの端部を検出可能な位置に設けられてよい。これにより、監視部53は、トレーラ10のシャーシ11とコンテナCとの走行方向における位置ずれを把握することができる。 The three-dimensional distance detection unit 40 may be provided at a position in which the end of the container C can be detected in the traveling direction D2 of the crane main body 21 during cargo handling work. As a result, the monitoring unit 53 can grasp the positional deviation between the chassis 11 of the trailer 10 and the container C in the traveling direction.
 本実施形態に係るクレーン100の測定システム110は、トレーラ10のシャーシ11に載置されたコンテナCの吊り上げ、及びトレーラ10のシャーシ11に対するコンテナCの積載を行う吊具22、及び吊具22を支持して走行するクレーン本体部21を備え、コンテナCの搬送を行うクレーン100に設けられるクレーン100の測定システム110であって、クレーン本体部21に設けられ、コンテナCの距離を検出する三次元距離検出部40と、三次元距離検出部40の検出結果に基づいてトレーラ10のシャーシ11に対するコンテナCの荷役状態を監視する監視部53と、を備え、三次元距離検出部40は、トレーラ10のシャーシ11とコンテナCとの位置関係を横側から検出する。 The measurement system 110 of the crane 100 according to the present embodiment includes a lifting tool 22 for lifting the container C placed on the chassis 11 of the trailer 10 and loading the container C onto the chassis 11 of the trailer 10, and the lifting tool 22. A measuring system 110 for a crane 100 provided in a crane 100 for transporting a container C having a crane main body 21 that supports and travels, the measuring system 110 being provided in the crane main body 21 and detecting the distance of the container C in three dimensions. a distance detection unit 40; and a monitoring unit 53 that monitors the loading/unloading state of the container C with respect to the chassis 11 of the trailer 10 based on the detection result of the three-dimensional distance detection unit 40. , the positional relationship between the chassis 11 and the container C is detected from the lateral side.
 本実施形態に係るクレーン100の測定システム110は、上述のクレーン100と同趣旨の作用・効果を得ることができる。 The measurement system 110 of the crane 100 according to this embodiment can obtain the same functions and effects as the crane 100 described above.
 本開示は、上述の実施形態に限定されるものではない。 The present disclosure is not limited to the above-described embodiments.
 例えば、上述の実施形態では、クレーンとしてタイヤを有するタイヤ式のクレーンが例示されていたが、クレーンの種類は特に限定されるものではない。例えば、岸壁で船舶との間でコンテナ荷役をするコンテナクレーン、タイヤの代わりに車輪を有しているRMGC(Rail Mounted Gantry Crane )などのクレーンに測定システムが採用されてよい。 For example, in the above embodiment, a tire-type crane having tires was exemplified as a crane, but the type of crane is not particularly limited. For example, the measurement system may be adopted for cranes such as container cranes that load and unload containers from ships on quays, and RMGCs (Rail Mounted Gantry Cranes) that have wheels instead of tires.
[形態1]
 対象物の搬送を行うクレーンであって、
 搬送台車に載置された前記対象物の吊り上げ、及び前記搬送台車に対する前記対象物の積載を行う吊具と、
 前記吊具を支持して走行するクレーン本体部と、
 前記クレーン本体部に設けられ、検出範囲である三次元空間内に存在する測定物までの距離を検出する三次元距離検出部と、
 前記三次元距離検出部の検出結果に基づいて前記搬送台車に対する前記対象物の荷役状態を監視する監視部と、を備え、
 前記三次元距離検出部は、前記搬送台車及び前記対象物の距離を横側から検出する、クレーン。
[形態2]
 前記吊具が前記搬送台車に載置された前記対象物を吊り上げるときに、前記監視部は、前記三次元距離検出部によって検出された前記対象物の下部と前記搬送台車との間の隙間に基づいて、吊り上げ作業を監視する、形態1に記載のクレーン。
[形態3]
 前記監視部は、前記隙間の大きさが規定値以上である場合に、吊り上げ作業が正常に行われたと判断する、形態2に記載のクレーン。
[形態4]
 前記吊具が前記対象物を前記搬送台車に積載するときに、前記監視部は、前記三次元距離検出部によって検出された前記搬送台車と前記対象物との位置関係に基づいて、積載作業を監視する、形態1~3の何れか一項に記載のクレーン。
[形態5]
 前記監視部は、前記搬送台車と前記対象物との位置ずれが規定値以下である場合に、積載作業が正常に行われたと判断する、形態4に記載のクレーン。
[形態6]
 前記監視部は、前記荷役状態の監視を行う前に、前記吊具による作業内容、及び前記吊具で荷役を行う前記対象物の種類に関する情報を取得する、形態1~5の何れか一項に記載のクレーン。
[形態7]
 前記三次元距離検出部は、高さ方向において、荷役作業時における前記搬送台車と前記対象物との境界位置を検出可能な位置に設けられる、形態1~6の何れか一項に記載のクレーン。
[形態8]
 前記三次元距離検出部は、前記クレーン本体部の走行方向において、荷役作業時における前記対象物の端部を検出可能な位置に設けられる、形態1~7の何れか一項に記載のクレーン。
[形態9]
 搬送台車に載置された対象物の吊り上げ、及び前記搬送台車に対する前記対象物の積載を行う吊具、及び前記吊具を支持して走行するクレーン本体部を備え、対象物の搬送を行うクレーンに設けられるクレーンの測定システムであって、
 前記クレーン本体部に設けられ、検出範囲である三次元空間内に存在する測定物までの距離を検出する三次元距離検出部と、
 前記三次元距離検出部の検出結果に基づいて前記搬送台車に対する前記対象物の荷役状態を監視する監視部と、を備え、
 前記三次元距離検出部は、前記搬送台車と前記対象物との位置関係を横側から検出する、クレーンの測定システム。
[Mode 1]
A crane for transporting objects,
a lifting tool for lifting the object placed on the carriage and loading the object on the carriage;
a crane main body that travels while supporting the sling;
a three-dimensional distance detection unit provided in the crane main body for detecting a distance to an object existing in a three-dimensional space, which is a detection range;
a monitoring unit that monitors the state of loading and unloading of the object with respect to the carriage based on the detection result of the three-dimensional distance detection unit;
The crane, wherein the three-dimensional distance detection unit detects a distance from the carriage and the object from a lateral side.
[Mode 2]
When the lifting device lifts the object placed on the carriage, the monitoring unit detects a gap between the lower part of the object detected by the three-dimensional distance detection unit and the carriage. 2. The crane of aspect 1, wherein the crane monitors lifting operations based on.
[Mode 3]
The crane according to mode 2, wherein the monitoring unit determines that the lifting operation has been performed normally when the size of the gap is equal to or larger than a specified value.
[Mode 4]
When the hanging device loads the object on the carrier, the monitoring unit performs the loading operation based on the positional relationship between the carrier and the object detected by the three-dimensional distance detection unit. A crane according to any one of aspects 1 to 3, which is monitored.
[Mode 5]
The crane according to mode 4, wherein the monitoring unit determines that the loading operation has been performed normally when the positional deviation between the carriage and the object is equal to or less than a specified value.
[Mode 6]
6. Any one of Embodiments 1 to 5, wherein the monitoring unit acquires information on the work content of the lifting device and the type of the object to be handled by the lifting device before monitoring the cargo handling state. Cranes described in .
[Mode 7]
7. The crane according to any one of aspects 1 to 6, wherein the three-dimensional distance detection unit is provided at a position in the height direction at which a boundary position between the carriage and the object can be detected during cargo handling work. .
[Mode 8]
8. The crane according to any one of modes 1 to 7, wherein the three-dimensional distance detection section is provided at a position in which the end of the object can be detected during cargo handling work in the traveling direction of the crane body.
[Mode 9]
A crane for transporting an object, comprising a sling for lifting an object placed on a carriage and loading the object on the trolley, and a crane body that travels while supporting the sling. A measuring system for a crane provided in
a three-dimensional distance detection unit provided in the crane main body for detecting a distance to an object existing in a three-dimensional space, which is a detection range;
a monitoring unit that monitors the state of loading and unloading of the object with respect to the carriage based on the detection result of the three-dimensional distance detection unit;
The measuring system for a crane, wherein the three-dimensional distance detection unit detects a positional relationship between the carriage and the object from a lateral side.
 10…トレーラ(搬送台車)、11…シャーシ(搬送台車)、21…クレーン本体部、22…吊具、40…三次元距離検出部、53…監視部、100…クレーン、110…測定システム、C…コンテナ、GP…隙間、LP…境界位置。 DESCRIPTION OF SYMBOLS 10... Trailer (conveyance truck), 11... Chassis (conveyance truck), 21... Crane body part, 22... Lifting tool, 40... Three-dimensional distance detection part, 53... Monitoring part, 100... Crane, 110... Measurement system, C ... container, GP ... clearance, LP ... boundary position.

Claims (9)

  1.  対象物の搬送を行うクレーンであって、
     搬送台車に載置された前記対象物の吊り上げ、及び前記搬送台車に対する前記対象物の積載を行う吊具と、
     前記吊具を支持して走行するクレーン本体部と、
     前記クレーン本体部に設けられ、検出範囲である三次元空間内に存在する測定物までの距離を検出する三次元距離検出部と、
     前記三次元距離検出部の検出結果に基づいて前記搬送台車に対する前記対象物の荷役状態を監視する監視部と、を備え、
     前記三次元距離検出部は、前記搬送台車及び前記対象物の距離を横側から検出する、クレーン。
    A crane for transporting objects,
    a lifting tool for lifting the object placed on the carriage and loading the object on the carriage;
    a crane main body that travels while supporting the sling;
    a three-dimensional distance detection unit provided in the crane main body for detecting a distance to an object existing in a three-dimensional space, which is a detection range;
    a monitoring unit that monitors the state of loading and unloading of the object with respect to the carriage based on the detection result of the three-dimensional distance detection unit;
    The crane, wherein the three-dimensional distance detection unit detects a distance from the carriage and the object from a lateral side.
  2.  前記吊具が前記搬送台車に載置された前記対象物を吊り上げるときに、前記監視部は、前記三次元距離検出部によって検出された前記対象物の下部と前記搬送台車との間の隙間に基づいて、吊り上げ作業を監視する、請求項1に記載のクレーン。 When the lifting device lifts the object placed on the carriage, the monitoring unit detects a gap between the lower part of the object detected by the three-dimensional distance detection unit and the carriage. 2. The crane of claim 1, wherein the crane monitors the lifting operation based on.
  3.  前記監視部は、前記隙間の大きさが規定値以上である場合に、吊り上げ作業が正常に行われたと判断する、請求項2に記載のクレーン。 The crane according to claim 2, wherein the monitoring unit determines that the hoisting work has been performed normally when the size of the gap is equal to or larger than a specified value.
  4.  前記吊具が前記対象物を前記搬送台車に積載するときに、前記監視部は、前記三次元距離検出部によって検出された前記搬送台車と前記対象物との位置関係に基づいて、積載作業を監視する、請求項1に記載のクレーン。 When the hanging device loads the object on the carrier, the monitoring unit performs the loading operation based on the positional relationship between the carrier and the object detected by the three-dimensional distance detection unit. 2. The crane of claim 1, which monitors.
  5.  前記監視部は、前記搬送台車と前記対象物との位置ずれが規定値以下である場合に、積載作業が正常に行われたと判断する、請求項4に記載のクレーン。 The crane according to claim 4, wherein the monitoring unit determines that the loading operation has been performed normally when the positional deviation between the carriage and the object is equal to or less than a specified value.
  6.  前記監視部は、前記荷役状態の監視を行う前に、前記吊具による作業内容、及び前記吊具で荷役を行う前記対象物の種類に関する情報を取得する、請求項1に記載のクレーン。 The crane according to claim 1, wherein the monitoring unit acquires information on the work content of the hoisting device and the type of the object to be handled by the hoisting device before monitoring the cargo handling state.
  7.  前記三次元距離検出部は、高さ方向において、荷役作業時における前記搬送台車と前記対象物との境界位置を検出可能な位置に設けられる、請求項1に記載のクレーン。 The crane according to claim 1, wherein the three-dimensional distance detection unit is provided at a position in the height direction at which a boundary position between the carriage and the object can be detected during cargo handling work.
  8.  前記三次元距離検出部は、前記クレーン本体部の走行方向において、荷役作業時における前記対象物の端部を検出可能な位置に設けられる、請求項1に記載のクレーン。 The crane according to claim 1, wherein the three-dimensional distance detection section is provided at a position where the edge of the object can be detected during cargo handling work in the traveling direction of the crane body.
  9.  搬送台車に載置された対象物の吊り上げ、及び前記搬送台車に対する前記対象物の積載を行う吊具、及び前記吊具を支持して走行するクレーン本体部を備え、対象物の搬送を行うクレーンに設けられるクレーンの測定システムであって、
     前記クレーン本体部に設けられ、検出範囲である三次元空間内に存在する測定物までの距離を検出する三次元距離検出部と、
     前記三次元距離検出部の検出結果に基づいて前記搬送台車に対する前記対象物の荷役状態を監視する監視部と、を備え、
     前記三次元距離検出部は、前記搬送台車と前記対象物との位置関係を横側から検出する、クレーンの測定システム。
     
    A crane for transporting an object, comprising a sling for lifting an object placed on a carriage and loading the object on the trolley, and a crane body that travels while supporting the sling. A measuring system for a crane provided in
    a three-dimensional distance detection unit provided in the crane main body for detecting a distance to an object existing in a three-dimensional space, which is a detection range;
    a monitoring unit that monitors the state of loading and unloading of the object with respect to the carriage based on the detection result of the three-dimensional distance detection unit;
    The measuring system for a crane, wherein the three-dimensional distance detection unit detects a positional relationship between the carriage and the object from a lateral side.
PCT/JP2022/041984 2021-12-27 2022-11-10 Crane and crane measurement system WO2023127323A1 (en)

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Publication number Priority date Publication date Assignee Title
JP2004175544A (en) * 2002-11-28 2004-06-24 Mitsui Eng & Shipbuild Co Ltd Carrying truck position detector in crane
CN106829742A (en) * 2017-03-20 2017-06-13 北京国泰星云科技有限公司 A kind of anti-detecting system and method for slinging based on laser
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