WO2023123774A1 - Rotary power failure anti-lock method and system, tower crane, and storage medium - Google Patents

Rotary power failure anti-lock method and system, tower crane, and storage medium Download PDF

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Publication number
WO2023123774A1
WO2023123774A1 PCT/CN2022/089771 CN2022089771W WO2023123774A1 WO 2023123774 A1 WO2023123774 A1 WO 2023123774A1 CN 2022089771 W CN2022089771 W CN 2022089771W WO 2023123774 A1 WO2023123774 A1 WO 2023123774A1
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WIPO (PCT)
Prior art keywords
brake
wind vane
energized
iron
power
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PCT/CN2022/089771
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French (fr)
Chinese (zh)
Inventor
李阳阳
田清文
李杨
Original Assignee
湖南三一塔式起重机械有限公司
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Publication of WO2023123774A1 publication Critical patent/WO2023123774A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/18Control systems or devices
    • B66C13/22Control systems or devices for electric drives
    • B66C13/30Circuits for braking, traversing, or slewing motors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/18Control systems or devices
    • B66C13/48Automatic control of crane drives for producing a single or repeated working cycle; Programme control
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D65/00Parts or details
    • F16D65/14Actuating mechanisms for brakes; Means for initiating operation at a predetermined position
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2121/00Type of actuator operation force
    • F16D2121/18Electric or magnetic
    • F16D2121/24Electric or magnetic using motors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction

Definitions

  • the present invention relates to the field of engineering machinery, and in particular to a method and system for anti-locking when power is lost in rotation, a tower crane and a computer-readable storage medium.
  • Tower cranes are referred to as tower cranes for short, and also known as tower cranes, which refer to rotating cranes whose booms are mounted on the upper part of a towering tower.
  • Existing tower cranes are generally equipped with normally closed brakes, and the slewing mechanism is braked by using the normally closed brakes.
  • the tower crane will immediately slew and brake because the brake coil is de-energized, and the slewing mechanism will be locked suddenly under motion.
  • the huge inertia of the jib and balance jib will cause severe impact, causing the entire tower crane including the jib and hook to shake violently, seriously affecting the safety of equipment and surrounding personnel.
  • the main purpose of the present invention is to provide a method, system, tower crane and computer-readable storage medium for anti-lock braking when the power is lost in rotation, aiming at solving the problem of sudden power failure during the rotation of existing tower cranes, and the brake will immediately stop the rotation mechanism. The movement will cause the boom and balance arm to vibrate strongly due to inertia.
  • the present invention provides an anti-lock braking method for power loss during rotation, which includes the following steps:
  • control brake When the slewing is started, the control brake is energized so that the brake is switched to the open state;
  • the frequency converter is controlled to reduce the output frequency to within the preset frequency threshold range, so that the motor enters a braking state to brake the slewing mechanism.
  • the step further includes:
  • control brake When receiving the normal rotation braking signal, the control brake is energized and the wind vane coil is de-energized, so that the iron stopper is released and reset;
  • the brake is controlled to be powered off so that the brake enters the brake state.
  • the step further includes:
  • the control brake When the emergency braking signal is received, the control brake is energized and the wind vane coil is de-energized, so that the iron stopper is released and reset;
  • the control brake is powered off, so that the brake enters the brake state.
  • the step of controlling the power-off of the brake includes:
  • the power loss of the brake and the power loss of the wind vane coil are sequentially controlled.
  • the steps of sequentially controlling the power-off of the brake and the power-off of the wind vane coil further include:
  • control brake When receiving the normal rotation braking signal, the control brake is energized so that the iron stopper is released and reset;
  • the brake is controlled to be powered off so that the brake enters the brake state.
  • the step of controlling the power-off of the brake so that the brake enters the brake state includes:
  • the brake is controlled to be powered off so that the brake enters the brake state.
  • the steps of sequentially controlling the power-off of the brake and the power-off of the wind vane coil further include:
  • the control brake When the emergency brake signal is received, the control brake is energized so that the iron stopper is released and reset;
  • the control brake is powered off, so that the brake enters the brake state.
  • the present invention also provides an anti-lock braking system for power loss during rotation, the system includes:
  • the first brake power-on module is used to control the power-on of the brake so that the brake is switched to the open state when the rotation is started;
  • the first wind vane coil energization module is used to control the wind vane coil to be energized after the brake is kept in the open state, so that the wind vane coil attracts the iron stop;
  • the first power-off module is used to control the power-off of the brake after the wind vane coil is attracted to the iron stopper;
  • the first braking module is used to control the frequency converter to reduce the output frequency to within the preset frequency threshold range when the power supply is cut off, so that the motor enters a braking state to brake the slewing mechanism.
  • the present invention also provides a tower crane, which includes a wind vane coil, an iron barrier, a brake, a frequency converter, a motor, a memory, a processor and stored in the memory and can be A computer program running on the processor, when the computer program is executed by the processor, the steps of the anti-lock braking method for power loss during rotation as described above are realized.
  • the present invention also provides a computer-readable storage medium, on which a computer program is stored, and when the computer program is executed by a processor, the above-mentioned power-off anti-lock braking method steps.
  • the anti-locking method and system, the tower crane and the computer-readable storage medium proposed by the present invention control the brake to be energized when starting by turning, so that the brake is switched to the open state; the brake remains in the open state Finally, control the wind vane coil to be energized so that the wind vane coil attracts the iron stopper; after the wind vane coil attracts the iron stopper, control the brake to lose power; when the power is cut off, control the frequency converter to reduce the output frequency to the preset value Within the frequency threshold range, the motor enters the braking state to brake the slewing mechanism.
  • part of the mechanical energy of the motor In the braking state, part of the mechanical energy of the motor is converted into electrical energy and fed back to the inverter bus to maintain the normal operation of the inverter until the inverter's power is exhausted, and the other part of the mechanical energy is consumed with the inertial motion of the slewing mechanism. Since part of the mechanical energy of the motor is converted into electrical energy and consumed by the frequency converter, only part of the mechanical energy of the motor is consumed by the inertial motion of the slewing mechanism, thereby reducing the inertial motion time of the slewing mechanism and greatly reducing the parking distance, realizing slow soft parking and avoiding immediate locking. possible danger.
  • Fig. 1 is a schematic flow chart of the first embodiment of the anti-lock braking method for power loss in rotation according to the present invention
  • Fig. 2 is a schematic flow chart of the second embodiment of the anti-lock braking method for power loss in rotation according to the present invention
  • Fig. 3 is a schematic flow chart of the third embodiment of the anti-lock braking method for power loss in rotation according to the present invention.
  • Fig. 4 is a schematic flow chart of the fourth embodiment of the anti-lock braking method for power loss in rotation according to the present invention.
  • Fig. 5 is a schematic flow chart of the fifth embodiment of the anti-lock braking method for power loss in rotation according to the present invention.
  • Fig. 6 is a schematic flow chart of the sixth embodiment of the anti-lock braking method for power loss in rotation according to the present invention.
  • Fig. 7 is a schematic diagram of the functional modules of the anti-lock braking system for power loss in rotation according to the present invention.
  • the tower crane includes wind vane coils, iron barriers, brakes, frequency converters, motors, communication modules, memory and processors, and the frequency converters are connected to the motors.
  • the tower crane may also include more or fewer components than shown, or combine certain components, or arrange different components.
  • the processor is respectively connected to the memory and the communication module, and a computer program is stored in the memory, and the computer program is executed by the processor at the same time.
  • the communication module can be connected with external devices through the network.
  • the communication module can receive data sent by external devices, and can also send data, instructions and information to the external devices.
  • the external devices can be base stations, other tower cranes, mobile phones, tablet computers, notebook computers, desktop computers and other equipment.
  • the memory which can be used to store software programs as well as various data.
  • the memory may mainly include a program storage area and a data storage area, wherein the program storage area may store an operating system, an application program required for at least one function, etc.; the data storage area may store data or information created according to the use of the tower crane, etc. .
  • the memory may include high-speed random access memory, and may also include non-volatile memory, such as at least one magnetic disk storage device, flash memory device, or other volatile solid-state storage devices.
  • the processor which is the control center of the tower crane, uses various interfaces and lines to connect various parts of the entire tower crane, including connecting wind vane coils, brakes, frequency converters, motors, etc., by running or executing the software stored in the memory Programs and/or modules, as well as calling data stored in memory, execute various functions of the tower crane and process data, thereby performing overall monitoring of the tower crane.
  • the processor can include one or more processing units, and the processor can integrate an application processor and a modem processor, wherein the application processor mainly processes the operating system, user interface and application programs, and the modem processor mainly processes wireless communication. It can be understood that the foregoing modem processor may not be integrated into the processor.
  • the above-mentioned tower crane may also include a circuit control module, which is used to connect with the mains to realize power control and ensure the normal operation of other components.
  • the structure of the tower crane shown in Figure 1 does not constitute a limitation to the tower crane, and may include more or less components than those shown in the illustration, or combine certain components, or different components layout.
  • the anti-lock braking method for power loss in rotation includes the following steps:
  • Step S10 when the slewing is started, the brake is controlled to be energized, so that the brake is switched to the open state;
  • the brake when the tower crane driver operates the rotary operation handle from the zero gear to the non-zero gear to trigger the rotary start, or the tower crane operator operates the rotary start button to trigger the rotary start, the brake will be controlled to be powered on. After the brake is powered on, it will enter In the open state, the slewing mechanism is in a non-braking state and can perform slewing motion.
  • Step S20 after the brake remains in the open state, the wind vane coil is controlled to be energized so that the wind vane coil is attracted to the iron stop;
  • the wind vane coil When the brake remains in the open state, the wind vane coil will be energized immediately, so that the wind vane coil will attract the iron stop, and the iron stop will be attracted from the initial position to the bottom of the brake. It should be noted that, in order to ensure that the brake is in the open state, before the wind vane coil is energized, the brake will be controlled to remain in the open state for a first preset time, and the first preset time can be 1s or 3s, here The time is not limited. Or when it is detected that the speed of the slewing mechanism is greater than or equal to the preset speed threshold, or when the slewing gear meets the preset gear condition, for example, when the gear reaches the third gear, the wind vane coil is controlled to be energized.
  • Step S30 after the wind vane coil is attracted to the iron stopper, the brake is controlled to be de-energized;
  • the brake When the wind vane coil is attracted to the iron stopper, the brake is controlled to be de-energized, and the brake will automatically fall when the power is off. At this time, the brake is under the iron stopper, and the brake cannot fall completely, and is stuck by the iron stopper below, so that the brake will If the power is off, it cannot enter the brake state, that is, the slewing mechanism cannot be braked.
  • the wind vane coil is kept energized for a preset time, and the brake is controlled to be de-energized after the wind vane coil is powered for a preset time.
  • Step S40 when the power supply is cut off, the frequency converter is controlled to reduce the output frequency to within the preset frequency threshold range, so that the motor enters a braking state to brake the slewing mechanism.
  • the power supply voltage When the tower crane suddenly loses power, the power supply voltage will drop suddenly, and when it is detected that the power supply voltage drops to the preset voltage threshold, it will determine that the power supply is powered off. Although the power is suddenly cut off, the wind vane coil loses power, and the wind vane coil loses its ability to attract the iron stop, but the brake and the iron stop are mutually restrained at this time, the iron stop cannot be reset, and the brake cannot completely fall into the brake At this time, the inverter will be controlled to reduce the output frequency to the preset frequency threshold range. At this time, the motor enters the braking state.
  • part of the mechanical energy of the motor In the braking state, part of the mechanical energy of the motor is converted into electrical energy and fed back to the inverter bus to maintain the normal operation of the inverter until The power of the frequency converter is exhausted, and another part of the mechanical energy is consumed with the inertial motion of the slewing mechanism. Since part of the mechanical energy of the motor is converted into electrical energy and consumed by the frequency converter, only part of the mechanical energy of the motor is consumed by the inertial motion of the slewing mechanism, thereby reducing the inertial motion time of the slewing mechanism and greatly reducing the parking distance, realizing slow soft parking and avoiding immediate locking. possible danger.
  • the brake when starting by turning, the brake is controlled to be energized so that the brake is switched to the open state; after the brake is kept in the open state, the wind vane coil is controlled to be energized so that the wind vane coil is attracted to the iron block; the wind vane coil After the iron stopper is attracted, the brake is controlled to lose power; when the power is cut off, the frequency converter is controlled to reduce the output frequency to within the preset frequency threshold range, so that the motor enters the braking state to brake the slewing mechanism.
  • part of the mechanical energy of the motor In the braking state, part of the mechanical energy of the motor is converted into electrical energy and fed back to the inverter bus to maintain the normal operation of the inverter until the inverter's power is exhausted, and the other part of the mechanical energy is consumed with the inertial motion of the slewing mechanism. Since part of the mechanical energy of the motor is converted into electrical energy and consumed by the frequency converter, only part of the mechanical energy of the motor is consumed by the inertial motion of the slewing mechanism, thereby reducing the inertial motion time of the slewing mechanism and greatly reducing the parking distance, realizing slow soft parking and avoiding immediate locking. possible danger.
  • FIG. 2 is a second embodiment of the anti-lock braking method for power-off rotation according to the first embodiment of the anti-lock braking method for power-off rotation in this application.
  • step S30 After that include:
  • Step S50 when the normal rotation braking signal is received, the control brake is energized and the wind vane coil is de-energized, so that the iron stopper is released and reset;
  • Step S51 when the iron stopper is released and reset and the brake signal sent by the frequency converter is received, the brake is controlled to be powered off, so that the brake enters the brake state.
  • the tower crane driver when braking is normally required, the tower crane driver resets the gear of the slewing handle to zero to trigger the normal slewing brake signal, or the tower crane driver presses the normal slewing brake button to trigger the normal slewing brake signal.
  • the brake When receiving the normal rotation braking signal, the brake will be controlled to be energized. After the brake is energized, the brake will be lifted. The constraint to the iron stopper also disappears, and the iron stopper will be released and reset, returning to the initial position.
  • the brake can be energized first, and the wind vane coil can be de-energized later, or the wind vane coil can be de-energized first, and then the brake can be energized, or the brake can be energized and the wind vane coil de-energized simultaneously.
  • the order is not limited here.
  • this time is related to the rotation gear before braking.
  • the higher the rotation gear the greater the rotation speed of the slewing mechanism before braking.
  • the longer the time, the lower the rotation gear and the braking The smaller the swing speed of the front swing mechanism, the shorter this time is.
  • the lower the rotary gear that is, the greater the rotary speed of the brake rotary mechanism, the longer the time, the higher the rotary gear, the smaller the rotary speed of the rotary mechanism before braking, the shorter the time, and the shorter the rotation speed of the rotary mechanism. will drop to a certain value, and the inverter will send a brake signal.
  • the brake After receiving the brake signal sent by the frequency converter, the brake will be controlled to lose power, so that the brake will fall again. Since there is no iron stopper under the brake, the brake can enter the brake state, and the slewing mechanism will be braked, so that the slewing mechanism Apply the brakes.
  • the slewing mechanism In order to ensure that the speed of the slewing mechanism is reduced to 0 or a very small value before the brake brakes the slewing mechanism, it is controlled after the iron stopper is released and reset and the brake signal sent by the frequency converter is received for the first preset time.
  • the brake When the brake is powered off, the brake can enter the brake state, and the slewing mechanism will be braked. Since the speed of the slewing mechanism is 0 or very low before the brake is applied, the brake will cause little or no shaking of the balance arm and the boom. shaking.
  • This embodiment provides a braking strategy for the slewing mechanism after receiving a normal braking signal.
  • FIG. 3 is a third embodiment of the anti-lock braking method for rotary power loss of the present application according to the first embodiment of the anti-lock braking method for power loss in rotation of the present application.
  • step S30 After that include:
  • Step S61 when the emergency braking signal is received, the control brake is energized and the wind vane coil is de-energized, so that the iron stopper is released and reset;
  • step S62 after the iron stopper is released and reset, the brake is controlled to be de-energized, so that the brake enters the brake state.
  • the tower crane driver when emergency braking is required, the tower crane driver will trigger the emergency braking signal.
  • the brake When the emergency braking signal is received, the brake will be controlled to be energized. After the brake is energized, the brake will be lifted and the wind vane coil will be de-energized. Afterwards, the windvane coil loses its ability to attract the iron stopper, and the constraint on the iron stopper when the brake lifts up also disappears, and the iron stopper will be released and reset, returning to its initial position.
  • the brake can be energized first, and the wind vane coil can be de-energized later, or the wind vane coil can be de-energized first, and then the brake can be energized, or the brake can be energized and the wind vane coil de-energized simultaneously.
  • the order is not limited here.
  • the brake When the iron stopper is released and reset, the brake will be controlled to lose power immediately to make the brake fall. Since there is no iron stopper under the brake, the brake enters the brake state, and the slewing mechanism is immediately locked, so as to realize the emergency of the slewing mechanism. brake.
  • This embodiment provides an emergency braking strategy for the slewing mechanism after receiving an emergency braking signal.
  • FIG. 4 is a fourth embodiment of the anti-lock braking method for rotary power loss of the present application according to the first embodiment of the anti-lock braking method for power loss in rotation of the present application.
  • step S30 include:
  • Step S31 after the wind vane coil is attracted to the iron stop piece, the brake and the wind vane coil are de-energized sequentially.
  • the wind vane coil Since the wind vane coil remains powered on for a long time, the service life of the wind vane coil will be greatly reduced.
  • the wind vane coil After the brake is controlled to lose power and the brake falls, the wind vane coil will be controlled to lose power. After the wind vane coil loses power, the wind vane coil loses its ability to absorb the iron stopper, but due to the formation of the brake on the iron stop If there is no constraint, the iron stopper will not reset at this time.
  • the de-energization of the wind vane coil will be controlled immediately, so as to avoid the drastic reduction of the service life of the wind-vane coil due to the power-on state of the wind vane coil.
  • FIG. 5 is a fifth embodiment of the anti-lock braking method of the present application based on the fourth embodiment of the anti-lock braking method for power-off rotation.
  • step S31 Then also include:
  • Step S52 when a normal rotation braking signal is received, the control brake is powered on so that the iron stopper is released and reset;
  • Step S51 when the iron stopper is released and reset and the brake signal sent by the frequency converter is received, the brake is controlled to be powered off, so that the brake enters the brake state.
  • the tower crane driver under normal braking conditions, the tower crane driver resets the gear of the rotary handle to zero to trigger the normal rotary braking signal, or the tower crane driver presses the normal rotary braking button to trigger the normal rotary braking signal.
  • the normal brake signal is turned back, because the wind vane coil has been de-energized before the brake is energized, the wind vane coil’s ability to absorb the iron stopper is lost. It is only necessary to control the brake to be energized. After the brake is energized, the brake will lift and the brake will The constraint to the iron stopper also disappears, and the iron stopper will be released and reset, returning to the initial position.
  • this time is related to the rotation gear before braking.
  • the higher the rotation gear the greater the rotation speed of the slewing mechanism before braking.
  • the longer the time, the lower the rotation gear and the braking The smaller the swing speed of the front swing mechanism, the shorter this time is.
  • the lower the rotary gear that is, the greater the rotary speed of the brake rotary mechanism, the longer the time, the higher the rotary gear, the smaller the rotary speed of the rotary mechanism before braking, the shorter the time, and the shorter the rotation speed of the rotary mechanism. will drop to a certain value, and the inverter will send a brake signal.
  • the brake After receiving the brake signal sent by the frequency converter, the brake will be controlled to lose power, so that the brake will fall again. Since there is no iron stopper under the brake, the brake can enter the brake state, and the slewing mechanism will be braked, so that the slewing mechanism Apply the brakes.
  • the slewing mechanism In order to ensure that the speed of the slewing mechanism is reduced to 0 or a very small value before the brake brakes the slewing mechanism, it is controlled after the iron stopper is released and reset and the brake signal sent by the frequency converter is received for the first preset time.
  • the brake When the brake is powered off, the brake can enter the brake state, and the slewing mechanism will be braked. Since the speed of the slewing mechanism is 0 or very low before the brake is applied, the brake will cause little or no shaking of the balance arm and the boom. shaking.
  • FIG. 6 is a sixth embodiment of the anti-lock braking method for power-off rotation in this application according to the fourth embodiment of the anti-lock braking method for power-off rotation in this application.
  • step S31 Then also include:
  • Step S62 when the emergency braking signal is received, the brake is controlled to be energized so that the iron stopper is released and reset;
  • step S61 after the iron stopper is released and reset, the brake is controlled to be powered off, so that the brake enters the brake state.
  • the tower crane driver when emergency braking is required, the tower crane driver will trigger the emergency braking signal.
  • the emergency braking signal is received, after the wind vane coil has been de-energized, the ability of the wind vane coil to absorb the iron stopper will be lost.
  • the brake When the iron stopper is released and reset, the brake will be controlled to lose power immediately to make the brake fall. Since there is no iron stopper under the brake, the brake enters the brake state, and the slewing mechanism is immediately locked, so as to realize the emergency of the slewing mechanism. brake.
  • the present invention also provides an anti-lock braking system for power loss during rotation, including:
  • the brake power-on module 10 is used to control the power-on of the brake so that the brake is switched to the open state when the rotation is started;
  • the wind vane coil electrification module 20 is used to control the wind vane coil to be energized after the brake is kept in the open state, so that the wind vane coil is attracted to the iron stop piece;
  • the power-off module 30 is used to control the power-off of the brake after the wind vane coil is attracted to the iron stopper;
  • the first braking module 40 is used to control the frequency converter to reduce the output frequency to within the preset frequency threshold range when the power supply is cut off, so that the motor enters a braking state to brake the slewing mechanism.
  • the anti-lock braking system for power loss during rotation also includes:
  • the first release and reset module is used to control the power on of the brake and the power off of the wind vane coil when receiving the normal slewing brake signal, so that the iron stopper is released and reset;
  • the second braking module is used to control the power-off of the brake after the iron stopper is released and reset and the brake signal sent by the frequency converter is received, so that the brake enters the brake state.
  • the anti-lock braking system for power loss during rotation also includes:
  • the second release and reset module is used to control the power on of the brake and the power off of the wind vane coil when an emergency brake signal is received, so that the iron stopper is released and reset;
  • the third braking module is used to control the power-off of the brake after the iron stopper is released and reset, so that the brake enters the locked state.
  • the power-off module 30 is also used to sequentially control the power-off of the brake and the power-off of the wind vane coil after the wind vane coil is attracted to the iron stopper.
  • the first release and reset module is also used to control the brake to be powered on when receiving the normal rotation braking signal, so that the iron stopper is released and reset.
  • the anti-lock braking system for power loss during rotation also includes:
  • the third release and reset module is also used to control the power-off of the brake after the iron stopper is released and reset and the brake signal sent by the frequency converter is received for the first preset time, so that the brake enters the brake state.
  • the second release and reset module is also used to control the brake to be powered on when receiving the emergency brake signal, so that the iron stopper is released and reset.
  • the present invention also proposes a computer-readable storage medium on which a computer program is stored.
  • Described computer-readable storage medium can be the memory in tower crane, also can be as ROM (Read-Only Memory, read-only memory)/RAM (Random Access Memory, random access memory), magnetic disk, optical disk
  • the computer-readable storage medium includes information for enabling the tower crane to execute the methods described in various embodiments of the present invention.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automation & Control Theory (AREA)
  • General Engineering & Computer Science (AREA)
  • Control And Safety Of Cranes (AREA)

Abstract

Provided are a rotary power failure anti-lock method, system, tower crane, and storage medium, comprising: controlling a brake to be powered when rotation is started, so that the brake is switched to a gate-open state; after the brake is kept in a gate-open state, controlling a wind vane coil to be powered so as to enable the wind vane coil to attract a blocking iron plate; after the wind vane coil attracts the blocking iron plate, controlling the brake to power off; when the power supply is powered off, controlling a frequency converter to reduce the output frequency to a preset frequency threshold range such that the motor enters a braking state to brake a rotating mechanism. The problem of an existing tower crane being suddenly powered off during rotary motion, a brake immediately braking the rotating mechanism, causing a crane boom and a balance arm to shake intensely due to inertia, is solved.

Description

回转失电防抱死方法、系统、塔式起重机及存储介质Slewing power loss anti-lock braking method, system, tower crane and storage medium 技术领域technical field
本发明涉及工程机械领域,尤其涉及一种回转失电防抱死方法、系统、塔式起重机及计算机可读存储介质。The present invention relates to the field of engineering machinery, and in particular to a method and system for anti-locking when power is lost in rotation, a tower crane and a computer-readable storage medium.
背景技术Background technique
塔式起重机简称塔机,别称塔吊,是指动臂装在高耸塔身上部的旋转起重机。现有的塔式起重机一般配备常闭制动器,利用常闭式制动器对回转机构进行制动。但在回转运动中突然断电,塔式起重机会因为制动线圈失电而马上回转制动,回转机构在运动下会被突然锁死。起重臂、平衡臂的巨大惯性会引起剧烈的冲击,导致整个塔机包括起重臂和吊钩剧烈晃动,严重影响设备和周边人员的安全。Tower cranes are referred to as tower cranes for short, and also known as tower cranes, which refer to rotating cranes whose booms are mounted on the upper part of a towering tower. Existing tower cranes are generally equipped with normally closed brakes, and the slewing mechanism is braked by using the normally closed brakes. However, if the power is suddenly cut off during the slewing motion, the tower crane will immediately slew and brake because the brake coil is de-energized, and the slewing mechanism will be locked suddenly under motion. The huge inertia of the jib and balance jib will cause severe impact, causing the entire tower crane including the jib and hook to shake violently, seriously affecting the safety of equipment and surrounding personnel.
发明内容Contents of the invention
本发明的主要目的在于提出一种回转失电防抱死方法、系统、塔式起重机及计算机可读存储介质,旨在解决现有塔机回转运动中突然断电,制动器会对回转机构立即制动,导致起重臂、平衡臂因惯性产生强烈的抖动的问题。The main purpose of the present invention is to provide a method, system, tower crane and computer-readable storage medium for anti-lock braking when the power is lost in rotation, aiming at solving the problem of sudden power failure during the rotation of existing tower cranes, and the brake will immediately stop the rotation mechanism. The movement will cause the boom and balance arm to vibrate strongly due to inertia.
为实现上述目的,本发明提供一种回转失电防抱死方法,包括以下步骤:In order to achieve the above object, the present invention provides an anti-lock braking method for power loss during rotation, which includes the following steps:
回转启动时,控制制动器得电,以使制动器切换为开闸状态;When the slewing is started, the control brake is energized so that the brake is switched to the open state;
制动器保持开闸状态后,控制风标线圈得电,以使风标线圈吸合挡铁片;After the brake remains in the open state, control the wind vane coil to be energized so that the wind vane coil is attracted to the iron stopper;
风标线圈吸合挡铁片后,控制制动器失电;After the wind vane coil is attracted to the iron stopper, the control brake is de-energized;
当电源断电时,控制变频器降低输出频率至预设频率阈值范围内,以使电机进入制动状态对回转机构进行制动。When the power supply is cut off, the frequency converter is controlled to reduce the output frequency to within the preset frequency threshold range, so that the motor enters a braking state to brake the slewing mechanism.
可选地,所述风标线圈吸合挡铁片后,控制制动器失电的步骤之后还包括:Optionally, after the wind vane coil is attracted to the iron stopper, after the step of controlling the power-off of the brake, the step further includes:
当接收到回转正常制动信号时,控制制动器得电和风标线圈失电,以使挡铁片释放复位;When receiving the normal rotation braking signal, the control brake is energized and the wind vane coil is de-energized, so that the iron stopper is released and reset;
当挡铁片释放复位且接收到变频器发送的抱闸信号后,控制制动器失电,以使制动器进入抱闸状态。When the iron stopper is released and reset and the brake signal sent by the frequency converter is received, the brake is controlled to be powered off so that the brake enters the brake state.
可选地,所述风标线圈吸合挡铁片后,控制制动器失电的步骤之后还包括:Optionally, after the wind vane coil is attracted to the iron stopper, after the step of controlling the power-off of the brake, the step further includes:
当接收到紧急制动信号时,控制制动器得电和风标线圈失电,以使挡铁片释放复位;When the emergency braking signal is received, the control brake is energized and the wind vane coil is de-energized, so that the iron stopper is released and reset;
当挡铁片释放复位后,控制制动器失电,以使制动器进入抱闸状态。After the iron stopper is released and reset, the control brake is powered off, so that the brake enters the brake state.
可选地,所述风标线圈吸合挡铁片后,控制制动器失电的步骤包括:Optionally, after the wind vane coil is attracted to the iron stopper, the step of controlling the power-off of the brake includes:
风标线圈吸合挡铁片后,依次控制制动器失电和风标线圈失电。After the wind vane coil is attracted to the iron stop piece, the power loss of the brake and the power loss of the wind vane coil are sequentially controlled.
可选地,所述风标线圈吸合挡铁片后,依次控制制动器失电和风标线圈失电的步骤之后还包括:Optionally, after the wind vane coil is attracted to the iron stopper, after the steps of sequentially controlling the power-off of the brake and the power-off of the wind vane coil further include:
当接收到回转正常制动信号时,控制制动器得电,以使挡铁片释放复位;When receiving the normal rotation braking signal, the control brake is energized so that the iron stopper is released and reset;
当挡铁片释放复位且接收到变频器发送的抱闸信号后,控制制动器失电,以使制动器进入抱闸状态。When the iron stopper is released and reset and the brake signal sent by the frequency converter is received, the brake is controlled to be powered off so that the brake enters the brake state.
可选地,所述当挡铁片释放复位且接收到变频器发送的抱闸信号后,控制制动器失电,以使制动器进入抱闸状态的步骤包括:Optionally, after the iron stopper is released and reset and the brake signal sent by the frequency converter is received, the step of controlling the power-off of the brake so that the brake enters the brake state includes:
当挡铁片释放复位且接收到变频器发送的抱闸信号第一预设时间后,控制制动器失电,以使制动器进入抱闸状态。When the iron stopper is released and reset and the brake signal sent by the frequency converter is received for the first preset time, the brake is controlled to be powered off so that the brake enters the brake state.
可选地,所述风标线圈吸合挡铁片后,依次控制制动器失电和风标线圈失电的步骤之后还包括:Optionally, after the wind vane coil is attracted to the iron stopper, after the steps of sequentially controlling the power-off of the brake and the power-off of the wind vane coil further include:
当接收到紧急制动信号时,控制制动器得电,以使挡铁片释放复位;When the emergency brake signal is received, the control brake is energized so that the iron stopper is released and reset;
当挡铁片释放复位后,控制制动器失电,以使制动器进入抱闸状态。After the iron stopper is released and reset, the control brake is powered off, so that the brake enters the brake state.
为实现上述目的,本发明还提供一种回转失电防抱死系统,所述系统包括:In order to achieve the above purpose, the present invention also provides an anti-lock braking system for power loss during rotation, the system includes:
第一制动器得电模块,用于回转启动时,控制制动器得电,以使制动器切换为开闸状态;The first brake power-on module is used to control the power-on of the brake so that the brake is switched to the open state when the rotation is started;
第一风标线圈得电模块,用于制动器保持开闸状态后,控制风标线圈得电,以使风标线圈吸合挡铁片;The first wind vane coil energization module is used to control the wind vane coil to be energized after the brake is kept in the open state, so that the wind vane coil attracts the iron stop;
第一失电模块,用于风标线圈吸合挡铁片后,控制制动器失电;The first power-off module is used to control the power-off of the brake after the wind vane coil is attracted to the iron stopper;
第一制动模块,用于当电源断电时,控制变频器降低输出频率至预设频率阈值范围内,以使电机进入制动状态对回转机构进行制动。The first braking module is used to control the frequency converter to reduce the output frequency to within the preset frequency threshold range when the power supply is cut off, so that the motor enters a braking state to brake the slewing mechanism.
为实现上述目的,本发明还提供一种塔式起重机,所述塔式起重机包括风标线圈、挡铁片、制动器、变频器、电机、存储器、处理器和存储在所述 存储器上并可在所述处理器上运行的计算机程序,所述计算机程序被所述处理器执行时实现如上所述的回转失电防抱死方法的步骤。In order to achieve the above object, the present invention also provides a tower crane, which includes a wind vane coil, an iron barrier, a brake, a frequency converter, a motor, a memory, a processor and stored in the memory and can be A computer program running on the processor, when the computer program is executed by the processor, the steps of the anti-lock braking method for power loss during rotation as described above are realized.
为实现上述目的,本发明还提供一种计算机可读存储介质,所述计算机可读存储介质上存储有计算机程序,所述计算机程序被处理器执行时实现如上所述的回转失电防抱死方法的步骤。In order to achieve the above object, the present invention also provides a computer-readable storage medium, on which a computer program is stored, and when the computer program is executed by a processor, the above-mentioned power-off anti-lock braking method steps.
本发明提出的一种回转失电防抱死方法、系统、塔式起重机及计算机可读存储介质,通过回转启动时,控制制动器得电,以使制动器切换为开闸状态;制动器保持开闸状态后,控制风标线圈得电,以使风标线圈吸合挡铁片;风标线圈吸合挡铁片后,控制制动器失电;当电源断电时,控制变频器降低输出频率至预设频率阈值范围内,以使电机进入制动状态对回转机构进行制动。制动状态下电机一部分机械能转化为电能回馈到变频器母线,维持变频器正常运行,直到变频器电能耗尽,另一部分机械能随着回转机构惯性运动消耗。由于电机机械能一部分转换为电能被变频器消耗,只有部分电机机械能用于回转机构惯性运动消耗,从而使得回转机构惯性运动时间减少,停车距离大幅减小,实现缓慢软停车,避免立即抱死停车方式可能带来的危险。The anti-locking method and system, the tower crane and the computer-readable storage medium proposed by the present invention control the brake to be energized when starting by turning, so that the brake is switched to the open state; the brake remains in the open state Finally, control the wind vane coil to be energized so that the wind vane coil attracts the iron stopper; after the wind vane coil attracts the iron stopper, control the brake to lose power; when the power is cut off, control the frequency converter to reduce the output frequency to the preset value Within the frequency threshold range, the motor enters the braking state to brake the slewing mechanism. In the braking state, part of the mechanical energy of the motor is converted into electrical energy and fed back to the inverter bus to maintain the normal operation of the inverter until the inverter's power is exhausted, and the other part of the mechanical energy is consumed with the inertial motion of the slewing mechanism. Since part of the mechanical energy of the motor is converted into electrical energy and consumed by the frequency converter, only part of the mechanical energy of the motor is consumed by the inertial motion of the slewing mechanism, thereby reducing the inertial motion time of the slewing mechanism and greatly reducing the parking distance, realizing slow soft parking and avoiding immediate locking. possible danger.
附图说明Description of drawings
图1为本发明回转失电防抱死方法第一实施例的流程示意图;Fig. 1 is a schematic flow chart of the first embodiment of the anti-lock braking method for power loss in rotation according to the present invention;
图2为本发明回转失电防抱死方法第二实施例的流程示意图;Fig. 2 is a schematic flow chart of the second embodiment of the anti-lock braking method for power loss in rotation according to the present invention;
图3为本发明回转失电防抱死方法第三实施例的流程示意图;Fig. 3 is a schematic flow chart of the third embodiment of the anti-lock braking method for power loss in rotation according to the present invention;
图4为本发明回转失电防抱死方法第四实施例的流程示意图;Fig. 4 is a schematic flow chart of the fourth embodiment of the anti-lock braking method for power loss in rotation according to the present invention;
图5为本发明回转失电防抱死方法第五实施例的流程示意图;Fig. 5 is a schematic flow chart of the fifth embodiment of the anti-lock braking method for power loss in rotation according to the present invention;
图6为本发明回转失电防抱死方法第六实施例的流程示意图;Fig. 6 is a schematic flow chart of the sixth embodiment of the anti-lock braking method for power loss in rotation according to the present invention;
图7为本发明回转失电防抱死系统的功能模块示意图。Fig. 7 is a schematic diagram of the functional modules of the anti-lock braking system for power loss in rotation according to the present invention.
本发明目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。The realization of the purpose of the present invention, functional characteristics and advantages will be further described in conjunction with the embodiments and with reference to the accompanying drawings.
具体实施方式Detailed ways
应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
本发明各个实施例中塔式起重机包括风标线圈、挡铁片、制动器、变频 器、电机、通信模块、存储器及处理器等部件,变频器与电机连接。本领域技术人员可以理解,塔式起重机还可以包括比图示更多或更少的部件,或者组合某些部件,或者不同的部件布置。其中,处理器分别与所述存储器和通信模块连接,存储器上存储有计算机程序,计算机程序同时被处理器执行。In each embodiment of the present invention, the tower crane includes wind vane coils, iron barriers, brakes, frequency converters, motors, communication modules, memory and processors, and the frequency converters are connected to the motors. Those skilled in the art will appreciate that the tower crane may also include more or fewer components than shown, or combine certain components, or arrange different components. Wherein, the processor is respectively connected to the memory and the communication module, and a computer program is stored in the memory, and the computer program is executed by the processor at the same time.
通信模块,可通过网络与外部设备连接。通信模块可以接收外部设备发出的数据,还可发送数据、指令及信息至所述外部设备,所述外部设备可以是基站、其他塔式起重机、手机、平板电脑、笔记本电脑和台式电脑等设备。The communication module can be connected with external devices through the network. The communication module can receive data sent by external devices, and can also send data, instructions and information to the external devices. The external devices can be base stations, other tower cranes, mobile phones, tablet computers, notebook computers, desktop computers and other equipment.
存储器,可用于存储软件程序以及各种数据。存储器可主要包括存储程序区和存储数据区,其中,存储程序区可存储操作系统、至少一个功能所需的应用程序等;存储数据区可存储根据塔式起重机的使用所创建的数据或信息等。此外,存储器可以包括高速随机存取存储器,还可以包括非易失性存储器,例如至少一个磁盘存储器件、闪存器件、或其他易失性固态存储器件。Memory, which can be used to store software programs as well as various data. The memory may mainly include a program storage area and a data storage area, wherein the program storage area may store an operating system, an application program required for at least one function, etc.; the data storage area may store data or information created according to the use of the tower crane, etc. . In addition, the memory may include high-speed random access memory, and may also include non-volatile memory, such as at least one magnetic disk storage device, flash memory device, or other volatile solid-state storage devices.
处理器,是塔式起重机的控制中心,利用各种接口和线路连接整个塔式起重机的各个部分,包括连接风标线圈、制动器、变频器、电机等,通过运行或执行存储在存储器内的软件程序和/或模块,以及调用存储在存储器内的数据,执行塔式起重机的各种功能和处理数据,从而对塔式起重机进行整体监控。处理器可包括一个或多个处理单元,处理器可集成应用处理器和调制解调处理器,其中,应用处理器主要处理操作系统、用户界面和应用程序等,调制解调处理器主要处理无线通信。可以理解的是,上述调制解调处理器也可以不集成到处理器中。The processor, which is the control center of the tower crane, uses various interfaces and lines to connect various parts of the entire tower crane, including connecting wind vane coils, brakes, frequency converters, motors, etc., by running or executing the software stored in the memory Programs and/or modules, as well as calling data stored in memory, execute various functions of the tower crane and process data, thereby performing overall monitoring of the tower crane. The processor can include one or more processing units, and the processor can integrate an application processor and a modem processor, wherein the application processor mainly processes the operating system, user interface and application programs, and the modem processor mainly processes wireless communication. It can be understood that the foregoing modem processor may not be integrated into the processor.
尽管图1未示出,但上述塔式起重机还可以包括电路控制模块,电路控制模块用于与市电连接,实现电源控制,保证其他部件的正常工作。Although not shown in FIG. 1 , the above-mentioned tower crane may also include a circuit control module, which is used to connect with the mains to realize power control and ensure the normal operation of other components.
本领域技术人员可以理解,图1中示出的塔式起重机结构并不构成对塔式起重机的限定,可以包括比图示更多或更少的部件,或者组合某些部件,或者不同的部件布置。Those skilled in the art can understand that the structure of the tower crane shown in Figure 1 does not constitute a limitation to the tower crane, and may include more or less components than those shown in the illustration, or combine certain components, or different components layout.
根据上述硬件结构,提出本发明方法各个实施例。According to the above hardware structure, various embodiments of the method of the present invention are proposed.
参照图1,在本发明回转失电防抱死方法的第一实施例中,所述回转失电防抱死方法包括以下步骤:Referring to Fig. 1, in the first embodiment of the anti-lock braking method for power loss in rotation according to the present invention, the anti-lock braking method for power loss in rotation includes the following steps:
步骤S10,回转启动时,控制制动器得电,以使制动器切换为开闸状态;Step S10, when the slewing is started, the brake is controlled to be energized, so that the brake is switched to the open state;
在本方案中,当塔吊司机操作回转操作手柄从零挡位挂入非零挡位触发回转启动,或者塔吊司机操作回转启动按钮触发回转启动,会控制制动器得电,制动器得电后,会进入开闸状态,从而回转机构处于非制动状态,可以进行回转运动。In this scheme, when the tower crane driver operates the rotary operation handle from the zero gear to the non-zero gear to trigger the rotary start, or the tower crane operator operates the rotary start button to trigger the rotary start, the brake will be controlled to be powered on. After the brake is powered on, it will enter In the open state, the slewing mechanism is in a non-braking state and can perform slewing motion.
步骤S20,制动器保持开闸状态后,控制风标线圈得电,以使风标线圈吸合挡铁片;Step S20, after the brake remains in the open state, the wind vane coil is controlled to be energized so that the wind vane coil is attracted to the iron stop;
当制动器保持开闸状态后,会立即控制风标线圈得电,以使风标线圈吸合挡铁片,将挡铁片从初始位置吸合到制动器下方。需要说明的是,为了确保制动器处于开闸状态,在控制风标线圈得电前,会先控制制动器保持开闸状态第一预设时间,该第一预设时间可以是1s或者3s,在此不对该时间进行限定。又或者当检测到回转机构速度大于或等于预设速度阈值、或者当回转挡位满足预设挡位条件,例如挡位达到3挡时,才控制风标线圈得电。When the brake remains in the open state, the wind vane coil will be energized immediately, so that the wind vane coil will attract the iron stop, and the iron stop will be attracted from the initial position to the bottom of the brake. It should be noted that, in order to ensure that the brake is in the open state, before the wind vane coil is energized, the brake will be controlled to remain in the open state for a first preset time, and the first preset time can be 1s or 3s, here The time is not limited. Or when it is detected that the speed of the slewing mechanism is greater than or equal to the preset speed threshold, or when the slewing gear meets the preset gear condition, for example, when the gear reaches the third gear, the wind vane coil is controlled to be energized.
步骤S30,风标线圈吸合挡铁片后,控制制动器失电;Step S30, after the wind vane coil is attracted to the iron stopper, the brake is controlled to be de-energized;
当风标线圈吸合挡铁片后,控制制动器失电,制动器失电会自动下落,由于此时制动器下方为挡铁片,制动器不能完全下落,被下方的挡铁片卡住,从而制动器即使失电,也不能进入抱闸状态,即不能对回转机构进行抱闸。When the wind vane coil is attracted to the iron stopper, the brake is controlled to be de-energized, and the brake will automatically fall when the power is off. At this time, the brake is under the iron stopper, and the brake cannot fall completely, and is stuck by the iron stopper below, so that the brake will If the power is off, it cannot enter the brake state, that is, the slewing mechanism cannot be braked.
为了确保挡铁片被风标线圈吸合来位于制动器下方,维持风标线圈得电预设时间,在风标线圈得电预设时间后,才控制制动器失电。In order to ensure that the iron stopper is attracted by the wind vane coil to be located under the brake, the wind vane coil is kept energized for a preset time, and the brake is controlled to be de-energized after the wind vane coil is powered for a preset time.
步骤S40,当电源断电时,控制变频器降低输出频率至预设频率阈值范围内,以使电机进入制动状态对回转机构进行制动。Step S40, when the power supply is cut off, the frequency converter is controlled to reduce the output frequency to within the preset frequency threshold range, so that the motor enters a braking state to brake the slewing mechanism.
当塔机突然断电时,电源电压会突然降低,检测到电源电压降低到预设电压阈值时,会确定电源断电。虽然突然断电,导致风标线圈失电,风标线圈失去对挡铁片的吸合能力,但制动器此时与挡铁片相互约束,挡铁片不能复位,制动器也不能完全下落进入抱闸状态,此时会控制变频器降低输出频率到预设频率阈值范围内,此时电机进入制动状态,制动状态下电机一部分机械能转化为电能回馈到变频器母线,维持变频器正常运行,直到变频器电能耗尽,另一部分机械能随着回转机构惯性运动消耗。由于电机机械能一部分转换为电能被变频器消耗,只有部分电机机械能用于回转机构惯性运动消耗,从而使得回转机构惯性运动时间减少,停车距离大幅减小,实现缓慢软 停车,避免立即抱死停车方式可能带来的危险。When the tower crane suddenly loses power, the power supply voltage will drop suddenly, and when it is detected that the power supply voltage drops to the preset voltage threshold, it will determine that the power supply is powered off. Although the power is suddenly cut off, the wind vane coil loses power, and the wind vane coil loses its ability to attract the iron stop, but the brake and the iron stop are mutually restrained at this time, the iron stop cannot be reset, and the brake cannot completely fall into the brake At this time, the inverter will be controlled to reduce the output frequency to the preset frequency threshold range. At this time, the motor enters the braking state. In the braking state, part of the mechanical energy of the motor is converted into electrical energy and fed back to the inverter bus to maintain the normal operation of the inverter until The power of the frequency converter is exhausted, and another part of the mechanical energy is consumed with the inertial motion of the slewing mechanism. Since part of the mechanical energy of the motor is converted into electrical energy and consumed by the frequency converter, only part of the mechanical energy of the motor is consumed by the inertial motion of the slewing mechanism, thereby reducing the inertial motion time of the slewing mechanism and greatly reducing the parking distance, realizing slow soft parking and avoiding immediate locking. possible danger.
本实施例通过回转启动时,控制制动器得电,以使制动器切换为开闸状态;制动器保持开闸状态后,控制风标线圈得电,以使风标线圈吸合挡铁片;风标线圈吸合挡铁片后,控制制动器失电;当电源断电时,控制变频器降低输出频率至预设频率阈值范围内,以使电机进入制动状态对回转机构进行制动。制动状态下电机一部分机械能转化为电能回馈到变频器母线,维持变频器正常运行,直到变频器电能耗尽,另一部分机械能随着回转机构惯性运动消耗。由于电机机械能一部分转换为电能被变频器消耗,只有部分电机机械能用于回转机构惯性运动消耗,从而使得回转机构惯性运动时间减少,停车距离大幅减小,实现缓慢软停车,避免立即抱死停车方式可能带来的危险。In this embodiment, when starting by turning, the brake is controlled to be energized so that the brake is switched to the open state; after the brake is kept in the open state, the wind vane coil is controlled to be energized so that the wind vane coil is attracted to the iron block; the wind vane coil After the iron stopper is attracted, the brake is controlled to lose power; when the power is cut off, the frequency converter is controlled to reduce the output frequency to within the preset frequency threshold range, so that the motor enters the braking state to brake the slewing mechanism. In the braking state, part of the mechanical energy of the motor is converted into electrical energy and fed back to the inverter bus to maintain the normal operation of the inverter until the inverter's power is exhausted, and the other part of the mechanical energy is consumed with the inertial motion of the slewing mechanism. Since part of the mechanical energy of the motor is converted into electrical energy and consumed by the frequency converter, only part of the mechanical energy of the motor is consumed by the inertial motion of the slewing mechanism, thereby reducing the inertial motion time of the slewing mechanism and greatly reducing the parking distance, realizing slow soft parking and avoiding immediate locking. possible danger.
进一步地,请参照图2,图2为根据本申请回转失电防抱死方法的第一实施例提出本申请回转失电防抱死方法的第二实施例,在本实施例中,步骤S30之后包括:Further, please refer to FIG. 2 . FIG. 2 is a second embodiment of the anti-lock braking method for power-off rotation according to the first embodiment of the anti-lock braking method for power-off rotation in this application. In this embodiment, step S30 After that include:
步骤S50,当接收到回转正常制动信号时,控制制动器得电和风标线圈失电,以使挡铁片释放复位;Step S50, when the normal rotation braking signal is received, the control brake is energized and the wind vane coil is de-energized, so that the iron stopper is released and reset;
步骤S51,当挡铁片释放复位且接收到变频器发送的抱闸信号后,控制制动器失电,以使制动器进入抱闸状态。Step S51 , when the iron stopper is released and reset and the brake signal sent by the frequency converter is received, the brake is controlled to be powered off, so that the brake enters the brake state.
在本实施例中,在正常需要制动情况下,塔吊司机将回转手柄挡位归零,触发回转正常制动信号,或者塔吊司机按下正常回转制动按钮以触发回转正常制动信号,当接收到回转正常制动信号时,会控制制动器得电,制动器得电后,制动器会抬起,风标线圈失电后,风标线圈对挡铁片的吸附能力丧失,再加上制动器抬起对挡铁片的约束也消失,挡铁片会释放复位,回到初始位置。In this embodiment, when braking is normally required, the tower crane driver resets the gear of the slewing handle to zero to trigger the normal slewing brake signal, or the tower crane driver presses the normal slewing brake button to trigger the normal slewing brake signal. When receiving the normal rotation braking signal, the brake will be controlled to be energized. After the brake is energized, the brake will be lifted. The constraint to the iron stopper also disappears, and the iron stopper will be released and reset, returning to the initial position.
需要说明的是,可以是制动器先得电,风标线圈后失电,也可以是风标线圈先失电,制动器后得电,也可以是制动器得电和风标线圈失电同时进行。在此不对该顺序进行限定。It should be noted that the brake can be energized first, and the wind vane coil can be de-energized later, or the wind vane coil can be de-energized first, and then the brake can be energized, or the brake can be energized and the wind vane coil de-energized simultaneously. The order is not limited here.
在制动器得电一段时间后,该时间与制动前回转挡位有关,回转挡位越高,即制动前回转机构的回转速度越大,该时间越长,回转挡位越低,制动前回转机构的回转速度越小,该时间越短。当然也可以是回转挡位越低,即 制动器回转机构的回转速度越大,该时间越长,回转挡位越高,制动前回转机构的回转速度越小,该时间越短,回转机构转速会下降到一定值,变频器会发送抱闸信号。After the brake is energized for a period of time, this time is related to the rotation gear before braking. The higher the rotation gear, the greater the rotation speed of the slewing mechanism before braking. The longer the time, the lower the rotation gear and the braking The smaller the swing speed of the front swing mechanism, the shorter this time is. Of course, the lower the rotary gear, that is, the greater the rotary speed of the brake rotary mechanism, the longer the time, the higher the rotary gear, the smaller the rotary speed of the rotary mechanism before braking, the shorter the time, and the shorter the rotation speed of the rotary mechanism. will drop to a certain value, and the inverter will send a brake signal.
接收到变频器发送的抱闸信号后,会控制制动器失电,从而制动器又落下,由于制动器下方没有挡铁片阻挡,制动器可以进入抱闸状态,会对回转机构进行抱闸,从而对回转机构进行制动。After receiving the brake signal sent by the frequency converter, the brake will be controlled to lose power, so that the brake will fall again. Since there is no iron stopper under the brake, the brake can enter the brake state, and the slewing mechanism will be braked, so that the slewing mechanism Apply the brakes.
为了确保在制动器对回转机构进行抱闸前回转机构速度降低到0或很小的值,在挡铁片释放复位且接收到接收到变频器发送的抱闸信号第一预设时间后,才控制制动器失电,制动器可以进入抱闸状态,会对回转机构进行抱闸制动,由于抱闸前回转机构速度为0或者速度很低,制动器抱闸导致平衡臂、起重臂晃动很小或没有晃动。本实施例提供了一种接收到正常制动信号后对回转机构的制动策略。In order to ensure that the speed of the slewing mechanism is reduced to 0 or a very small value before the brake brakes the slewing mechanism, it is controlled after the iron stopper is released and reset and the brake signal sent by the frequency converter is received for the first preset time. When the brake is powered off, the brake can enter the brake state, and the slewing mechanism will be braked. Since the speed of the slewing mechanism is 0 or very low before the brake is applied, the brake will cause little or no shaking of the balance arm and the boom. shaking. This embodiment provides a braking strategy for the slewing mechanism after receiving a normal braking signal.
进一步地,请参照图3,图3为根据本申请回转失电防抱死方法的第一实施例提出本申请回转失电防抱死方法的第三实施例,在本实施例中,步骤S30之后包括:Further, please refer to FIG. 3 . FIG. 3 is a third embodiment of the anti-lock braking method for rotary power loss of the present application according to the first embodiment of the anti-lock braking method for power loss in rotation of the present application. In this embodiment, step S30 After that include:
步骤S61,当接收到紧急制动信号时,控制制动器得电和风标线圈失电,以使挡铁片释放复位;Step S61, when the emergency braking signal is received, the control brake is energized and the wind vane coil is de-energized, so that the iron stopper is released and reset;
步骤S62,当挡铁片释放复位后,控制制动器失电,以使制动器进入抱闸状态。In step S62, after the iron stopper is released and reset, the brake is controlled to be de-energized, so that the brake enters the brake state.
本实施例中,需要紧急制动时,塔吊司机会触发紧急制动信号,当接收到紧急制动信号时,会控制制动器得电,制动器得电后,制动器会抬起,风标线圈失电后,风标线圈对挡铁片的吸合能力丧失,再加上制动器抬起对挡铁片的约束也消失,挡铁片会释放复位,回到初始位置。In this embodiment, when emergency braking is required, the tower crane driver will trigger the emergency braking signal. When the emergency braking signal is received, the brake will be controlled to be energized. After the brake is energized, the brake will be lifted and the wind vane coil will be de-energized. Afterwards, the windvane coil loses its ability to attract the iron stopper, and the constraint on the iron stopper when the brake lifts up also disappears, and the iron stopper will be released and reset, returning to its initial position.
需要说明的是,可以是制动器先得电,风标线圈后失电,也可以是风标线圈先失电,制动器后得电,也可以是制动器得电和风标线圈失电同时进行。在此不对该顺序进行限定。It should be noted that the brake can be energized first, and the wind vane coil can be de-energized later, or the wind vane coil can be de-energized first, and then the brake can be energized, or the brake can be energized and the wind vane coil de-energized simultaneously. The order is not limited here.
当挡铁片释放复位后,会立即控制制动器失电,以使制动器落下,由于制动器下方没有挡铁片阻挡,制动器进入抱闸状态,对回转机构立即进行抱闸,从而实现对回转机构的紧急制动。When the iron stopper is released and reset, the brake will be controlled to lose power immediately to make the brake fall. Since there is no iron stopper under the brake, the brake enters the brake state, and the slewing mechanism is immediately locked, so as to realize the emergency of the slewing mechanism. brake.
本实施例提供了一种接收到紧急制动信号后对回转机构的紧急制动策略。This embodiment provides an emergency braking strategy for the slewing mechanism after receiving an emergency braking signal.
进一步地,请参照图4,图4为根据本申请回转失电防抱死方法的第一实施例提出本申请回转失电防抱死方法的第四实施例,在本实施例中,步骤S30包括:Further, please refer to FIG. 4 . FIG. 4 is a fourth embodiment of the anti-lock braking method for rotary power loss of the present application according to the first embodiment of the anti-lock braking method for power loss in rotation of the present application. In this embodiment, step S30 include:
步骤S31,风标线圈吸合挡铁片后,依次控制制动器失电和风标线圈失电。Step S31 , after the wind vane coil is attracted to the iron stop piece, the brake and the wind vane coil are de-energized sequentially.
由于风标线圈长时间保持得电状态,会极大降低风标线圈的寿命。本实施例中,在控制制动器失电,制动器落下后,会控制风标线圈失电,风标线圈失电后,风标线圈对挡铁片的吸附能力丧失,但由于制动器对挡铁片形成了约束,此时挡铁片不会复位。Since the wind vane coil remains powered on for a long time, the service life of the wind vane coil will be greatly reduced. In this embodiment, after the brake is controlled to lose power and the brake falls, the wind vane coil will be controlled to lose power. After the wind vane coil loses power, the wind vane coil loses its ability to absorb the iron stopper, but due to the formation of the brake on the iron stop If there is no constraint, the iron stopper will not reset at this time.
本实施例在制动器失电后,会立即控制风标线圈失电,从而避免风标线圈一直处于得电状态导致风标线圈使用寿命急剧降低。In this embodiment, after the brake is de-energized, the de-energization of the wind vane coil will be controlled immediately, so as to avoid the drastic reduction of the service life of the wind-vane coil due to the power-on state of the wind vane coil.
进一步地,请参照图5,图5为根据本申请回转失电防抱死方法的第四实施例提出本申请回转失电防抱死方法的第五实施例,在本实施例中,步骤S31之后还包括:Further, please refer to FIG. 5 . FIG. 5 is a fifth embodiment of the anti-lock braking method of the present application based on the fourth embodiment of the anti-lock braking method for power-off rotation. In this embodiment, step S31 Then also include:
步骤S52,当接收到回转正常制动信号时,控制制动器得电,以使挡铁片释放复位;Step S52, when a normal rotation braking signal is received, the control brake is powered on so that the iron stopper is released and reset;
步骤S51,当挡铁片释放复位且接收到变频器发送的抱闸信号后,控制制动器失电,以使制动器进入抱闸状态。Step S51 , when the iron stopper is released and reset and the brake signal sent by the frequency converter is received, the brake is controlled to be powered off, so that the brake enters the brake state.
本实施例中,在正常需要制动情况下,塔吊司机将回转手柄挡位归零,触发回转正常制动信号,或者塔吊司机按下正常回转制动按钮以触发回转正常制动信号,当接收到回转正常制动信号时,由于制动器得电前风标线圈已失电,风标线圈对挡铁片的吸附能力丧失,只需要控制制动器得电,制动器得电后,制动器会抬起,制动器对挡铁片的约束也消失,挡铁片会释放复位,回到初始位置。In this embodiment, under normal braking conditions, the tower crane driver resets the gear of the rotary handle to zero to trigger the normal rotary braking signal, or the tower crane driver presses the normal rotary braking button to trigger the normal rotary braking signal. When the normal brake signal is turned back, because the wind vane coil has been de-energized before the brake is energized, the wind vane coil’s ability to absorb the iron stopper is lost. It is only necessary to control the brake to be energized. After the brake is energized, the brake will lift and the brake will The constraint to the iron stopper also disappears, and the iron stopper will be released and reset, returning to the initial position.
在制动器得电一段时间后,该时间与制动前回转挡位有关,回转挡位越高,即制动前回转机构的回转速度越大,该时间越长,回转挡位越低,制动前回转机构的回转速度越小,该时间越短。当然也可以是回转挡位越低,即 制动器回转机构的回转速度越大,该时间越长,回转挡位越高,制动前回转机构的回转速度越小,该时间越短,回转机构转速会下降到一定值,变频器会发送抱闸信号。After the brake is energized for a period of time, this time is related to the rotation gear before braking. The higher the rotation gear, the greater the rotation speed of the slewing mechanism before braking. The longer the time, the lower the rotation gear and the braking The smaller the swing speed of the front swing mechanism, the shorter this time is. Of course, the lower the rotary gear, that is, the greater the rotary speed of the brake rotary mechanism, the longer the time, the higher the rotary gear, the smaller the rotary speed of the rotary mechanism before braking, the shorter the time, and the shorter the rotation speed of the rotary mechanism. will drop to a certain value, and the inverter will send a brake signal.
接收到变频器发送的抱闸信号后,会控制制动器失电,从而制动器又落下,由于制动器下方没有挡铁片阻挡,制动器可以进入抱闸状态,会对回转机构进行抱闸,从而对回转机构进行制动。After receiving the brake signal sent by the frequency converter, the brake will be controlled to lose power, so that the brake will fall again. Since there is no iron stopper under the brake, the brake can enter the brake state, and the slewing mechanism will be braked, so that the slewing mechanism Apply the brakes.
为了确保在制动器对回转机构进行抱闸前回转机构速度降低到0或很小的值,在挡铁片释放复位且接收到接收到变频器发送的抱闸信号第一预设时间后,才控制制动器失电,制动器可以进入抱闸状态,会对回转机构进行抱闸制动,由于抱闸前回转机构速度为0或者速度很低,制动器抱闸导致平衡臂、起重臂晃动很小或没有晃动。In order to ensure that the speed of the slewing mechanism is reduced to 0 or a very small value before the brake brakes the slewing mechanism, it is controlled after the iron stopper is released and reset and the brake signal sent by the frequency converter is received for the first preset time. When the brake is powered off, the brake can enter the brake state, and the slewing mechanism will be braked. Since the speed of the slewing mechanism is 0 or very low before the brake is applied, the brake will cause little or no shaking of the balance arm and the boom. shaking.
进一步地,请参照图6,图6为根据本申请回转失电防抱死方法的第四实施例提出本申请回转失电防抱死方法的第六实施例,在本实施例中,步骤S31之后还包括:Further, please refer to FIG. 6 . FIG. 6 is a sixth embodiment of the anti-lock braking method for power-off rotation in this application according to the fourth embodiment of the anti-lock braking method for power-off rotation in this application. In this embodiment, step S31 Then also include:
步骤S62,当接收到紧急制动信号时,控制制动器得电,以使挡铁片释放复位;Step S62, when the emergency braking signal is received, the brake is controlled to be energized so that the iron stopper is released and reset;
步骤S61,当挡铁片释放复位后,控制制动器失电,以使制动器进入抱闸状态。In step S61, after the iron stopper is released and reset, the brake is controlled to be powered off, so that the brake enters the brake state.
本实施例中,需要紧急制动时,塔吊司机会触发紧急制动信号,当接收到紧急制动信号时,风标线圈已经失电后,风标线圈对挡铁片的吸合能力丧失,只需要控制制动器得电,制动器得电后,制动器会抬起,制动器抬起对挡铁片的约束消失,挡铁片会释放复位,回到初始位置。In this embodiment, when emergency braking is required, the tower crane driver will trigger the emergency braking signal. When the emergency braking signal is received, after the wind vane coil has been de-energized, the ability of the wind vane coil to absorb the iron stopper will be lost. You only need to control the brake to be energized. After the brake is energized, the brake will be lifted, and the constraint on the iron stopper will disappear when the brake is lifted, and the iron stopper will be released and reset, returning to the initial position.
当挡铁片释放复位后,会立即控制制动器失电,以使制动器落下,由于制动器下方没有挡铁片阻挡,制动器进入抱闸状态,对回转机构立即进行抱闸,从而实现对回转机构的紧急制动。When the iron stopper is released and reset, the brake will be controlled to lose power immediately to make the brake fall. Since there is no iron stopper under the brake, the brake enters the brake state, and the slewing mechanism is immediately locked, so as to realize the emergency of the slewing mechanism. brake.
参见图7,本发明还提供一种回转失电防抱死系统,包括:Referring to Fig. 7, the present invention also provides an anti-lock braking system for power loss during rotation, including:
制动器得电模块10,用于回转启动时,控制制动器得电,以使制动器切换为开闸状态;The brake power-on module 10 is used to control the power-on of the brake so that the brake is switched to the open state when the rotation is started;
风标线圈得电模块20,用于制动器保持开闸状态后,控制风标线圈得 电,以使风标线圈吸合挡铁片;The wind vane coil electrification module 20 is used to control the wind vane coil to be energized after the brake is kept in the open state, so that the wind vane coil is attracted to the iron stop piece;
失电模块30,用于风标线圈吸合挡铁片后,控制制动器失电;The power-off module 30 is used to control the power-off of the brake after the wind vane coil is attracted to the iron stopper;
第一制动模块40,用于当电源断电时,控制变频器降低输出频率至预设频率阈值范围内,以使电机进入制动状态对回转机构进行制动。The first braking module 40 is used to control the frequency converter to reduce the output frequency to within the preset frequency threshold range when the power supply is cut off, so that the motor enters a braking state to brake the slewing mechanism.
进一步地,回转失电防抱死系统还包括:Further, the anti-lock braking system for power loss during rotation also includes:
第一释放复位模块,用于当接收到回转正常制动信号时,控制制动器得电和风标线圈失电,以使挡铁片释放复位;The first release and reset module is used to control the power on of the brake and the power off of the wind vane coil when receiving the normal slewing brake signal, so that the iron stopper is released and reset;
第二制动模块,用于当挡铁片释放复位且接收到变频器发送的抱闸信号后,控制制动器失电,以使制动器进入抱闸状态。The second braking module is used to control the power-off of the brake after the iron stopper is released and reset and the brake signal sent by the frequency converter is received, so that the brake enters the brake state.
进一步地,回转失电防抱死系统还包括:Further, the anti-lock braking system for power loss during rotation also includes:
第二释放复位模块,用于当接收到紧急制动信号时,控制制动器得电和风标线圈失电,以使挡铁片释放复位;The second release and reset module is used to control the power on of the brake and the power off of the wind vane coil when an emergency brake signal is received, so that the iron stopper is released and reset;
第三制动模块,用于当挡铁片释放复位后,控制制动器失电,以使制动器进入抱闸状态。The third braking module is used to control the power-off of the brake after the iron stopper is released and reset, so that the brake enters the locked state.
进一步地,失电模块30,还用于风标线圈吸合挡铁片后,依次控制制动器失电和风标线圈失电。Further, the power-off module 30 is also used to sequentially control the power-off of the brake and the power-off of the wind vane coil after the wind vane coil is attracted to the iron stopper.
进一步地,第一释放复位模块,还用于当接收到回转正常制动信号时,控制制动器得电,以使挡铁片释放复位。Furthermore, the first release and reset module is also used to control the brake to be powered on when receiving the normal rotation braking signal, so that the iron stopper is released and reset.
进一步地,回转失电防抱死系统还包括:Further, the anti-lock braking system for power loss during rotation also includes:
第三释放复位模块,还用于当挡铁片释放复位且接收到变频器发送的抱闸信号第一预设时间后,控制制动器失电,以使制动器进入抱闸状态。The third release and reset module is also used to control the power-off of the brake after the iron stopper is released and reset and the brake signal sent by the frequency converter is received for the first preset time, so that the brake enters the brake state.
进一步地,第二释放复位模块,还用于当接收到紧急制动信号时,控制制动器得电,以使挡铁片释放复位。Furthermore, the second release and reset module is also used to control the brake to be powered on when receiving the emergency brake signal, so that the iron stopper is released and reset.
本发明还提出一种计算机可读存储介质,其上存储有计算机程序。所述计算机可读存储介质可以是塔式起重机中的存储器,也可以是如ROM(Read-Only Memory,只读存储器)/RAM(Random Access Memory,随机存取存储器)、磁碟、光盘中的至少一种,所述计算机可读存储介质包括若干信息用以使得塔式起重机执行本发明各个实施例所述的方法。The present invention also proposes a computer-readable storage medium on which a computer program is stored. Described computer-readable storage medium can be the memory in tower crane, also can be as ROM (Read-Only Memory, read-only memory)/RAM (Random Access Memory, random access memory), magnetic disk, optical disk At least one, the computer-readable storage medium includes information for enabling the tower crane to execute the methods described in various embodiments of the present invention.
需要说明的是,在本文中,术语“包括”、“包含”或者其任何其他变 体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者系统不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者系统所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括该要素的过程、方法、物品或者系统中还存在另外的相同要素。It should be noted that, as used herein, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article or system comprising a set of elements includes not only those elements, It also includes other elements not expressly listed, or elements inherent in the process, method, article, or system. Without further limitations, an element defined by the phrase "comprising a..." does not preclude the presence of additional identical elements in the process, method, article or system comprising that element.
上述本发明实施例序号仅仅为了描述,不代表实施例的优劣。The serial numbers of the above embodiments of the present invention are for description only, and do not represent the advantages and disadvantages of the embodiments.
通过以上的实施方式的描述,本领域的技术人员可以清楚地了解到上述实施例方法可借助软件加必需的通用硬件平台的方式来实现,当然也可以通过硬件,但很多情况下前者是更佳的实施方式。Through the description of the above embodiments, those skilled in the art can clearly understand that the methods of the above embodiments can be implemented by means of software plus a necessary general-purpose hardware platform, and of course also by hardware, but in many cases the former is better implementation.
以上仅为本发明的优选实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。The above are only preferred embodiments of the present invention, and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the description of the present invention and the contents of the accompanying drawings, or directly or indirectly used in other related technical fields , are all included in the scope of patent protection of the present invention in the same way.

Claims (10)

  1. 一种回转失电防抱死方法,其特征在于,包括以下步骤:An anti-lock braking method for power loss during rotation, characterized in that it comprises the following steps:
    回转启动时,控制制动器得电,以使制动器切换为开闸状态;When the slewing is started, the control brake is energized so that the brake is switched to the open state;
    制动器保持开闸状态后,控制风标线圈得电,以使风标线圈吸合挡铁片;After the brake remains in the open state, control the wind vane coil to be energized so that the wind vane coil is attracted to the iron stopper;
    风标线圈吸合挡铁片后,控制制动器失电;After the wind vane coil is attracted to the iron stopper, the control brake is de-energized;
    当电源断电时,控制变频器降低输出频率至预设频率阈值范围内,以使电机进入制动状态对回转机构进行制动。When the power supply is cut off, the frequency converter is controlled to reduce the output frequency to within the preset frequency threshold range, so that the motor enters a braking state to brake the slewing mechanism.
  2. 根据权利要求1所述的回转失电防抱死方法,其特征在于,所述风标线圈吸合挡铁片后,控制制动器失电的步骤之后还包括:The anti-lock braking method according to claim 1, characterized in that, after the wind vane coil is attracted to the iron stopper, the step of controlling the power loss of the brake further includes:
    当接收到回转正常制动信号时,控制制动器得电和风标线圈失电,以使挡铁片释放复位;When receiving the normal rotation braking signal, the control brake is energized and the wind vane coil is de-energized, so that the iron stopper is released and reset;
    当挡铁片释放复位且接收到变频器发送的抱闸信号后,控制制动器失电,以使制动器进入抱闸状态。When the iron stopper is released and reset and the brake signal sent by the frequency converter is received, the brake is controlled to be powered off so that the brake enters the brake state.
  3. 根据权利要求1所述的回转失电防抱死方法,其特征在于,所述风标线圈吸合挡铁片后,控制制动器失电的步骤之后还包括:The anti-lock braking method according to claim 1, characterized in that, after the wind vane coil is attracted to the iron stopper, the step of controlling the power loss of the brake further includes:
    当接收到紧急制动信号时,控制制动器得电和风标线圈失电,以使挡铁片释放复位;When the emergency braking signal is received, the control brake is energized and the wind vane coil is de-energized, so that the iron stopper is released and reset;
    当挡铁片释放复位后,控制制动器失电,以使制动器进入抱闸状态。After the iron stopper is released and reset, the control brake is powered off, so that the brake enters the brake state.
  4. 根据权利要求1所述的回转失电防抱死方法,其特征在于,所述风标线圈吸合挡铁片后,控制制动器失电的步骤包括:The anti-lock braking method according to claim 1, wherein the step of controlling the power loss of the brake after the wind vane coil is attracted to the iron stopper includes:
    风标线圈吸合挡铁片后,依次控制制动器失电和风标线圈失电。After the wind vane coil is attracted to the iron stop piece, the power loss of the brake and the power loss of the wind vane coil are sequentially controlled.
  5. 根据权利要求4所述的回转失电防抱死方法,其特征在于,所述风标线圈吸合挡铁片后,依次控制制动器失电和风标线圈失电的步骤之后还包括:The anti-lock braking method according to claim 4, characterized in that, after the wind vane coil is attracted to the iron stopper, the steps of sequentially controlling the power loss of the brake and the power loss of the wind vane coil further include:
    当接收到回转正常制动信号时,控制制动器得电,以使挡铁片释放复位;When receiving the normal rotation braking signal, the control brake is energized so that the iron stopper is released and reset;
    当挡铁片释放复位且接收到变频器发送的抱闸信号后,控制制动器失电,以使制动器进入抱闸状态。When the iron stopper is released and reset and the brake signal sent by the frequency converter is received, the brake is controlled to be powered off so that the brake enters the brake state.
  6. 根据权利要求2或5所述的回转失电防抱死方法,其特征在于,所述当挡铁片释放复位且接收到变频器发送的抱闸信号后,控制制动器失电, 以使制动器进入抱闸状态的步骤包括:According to claim 2 or 5, the anti-lock braking method for power loss in rotation is characterized in that, when the iron stopper is released and reset and the brake signal sent by the frequency converter is received, the brake is controlled to lose power so that the brake enters The steps of the brake state include:
    当挡铁片释放复位且接收到变频器发送的抱闸信号第一预设时间后,控制制动器失电,以使制动器进入抱闸状态。When the iron stopper is released and reset and the brake signal sent by the frequency converter is received for the first preset time, the brake is controlled to be powered off so that the brake enters the brake state.
  7. 根据权利要求4所述的回转失电防抱死方法,其特征在于,所述风标线圈吸合挡铁片后,依次控制制动器失电和风标线圈失电的步骤之后还包括:The anti-lock braking method according to claim 4, characterized in that, after the wind vane coil is attracted to the iron stopper, the steps of sequentially controlling the power loss of the brake and the power loss of the wind vane coil further include:
    当接收到紧急制动信号时,控制制动器得电,以使挡铁片释放复位;When the emergency brake signal is received, the control brake is energized so that the iron stopper is released and reset;
    当挡铁片释放复位后,控制制动器失电,以使制动器进入抱闸状态。After the iron stopper is released and reset, the control brake is powered off, so that the brake enters the brake state.
  8. 一种回转失电防抱死系统,其特征在于,所述回转失电防抱死系统包括:An anti-lock braking system for power loss in rotation, characterized in that the anti-lock braking system for power loss in rotation includes:
    第一制动器得电模块,用于回转启动时,控制制动器得电,以使制动器切换为开闸状态;The first brake power-on module is used to control the power-on of the brake so that the brake is switched to the open state when the rotation is started;
    第一风标线圈得电模块,用于制动器保持开闸状态后,控制风标线圈得电,以使风标线圈吸合挡铁片;The first wind vane coil energization module is used to control the wind vane coil to be energized after the brake is kept in the open state, so that the wind vane coil attracts the iron stop;
    第一失电模块,用于风标线圈吸合挡铁片后,控制制动器失电;The first power-off module is used to control the power-off of the brake after the wind vane coil is attracted to the iron stopper;
    第一制动模块,用于当电源断电时,控制变频器降低输出频率至预设频率阈值范围内,以使电机进入制动状态对回转机构进行制动。The first braking module is used to control the frequency converter to reduce the output frequency to within the preset frequency threshold range when the power supply is cut off, so that the motor enters a braking state to brake the slewing mechanism.
  9. 一种塔式起重机塔式起重机,其特征在于,所述塔式起重机包括风标线圈、挡铁片、制动器、变频器、电机、存储器、处理器和存储在所述存储器上并可在所述处理器上运行的计算机程序,所述计算机程序被所述处理器执行时实现如权利要求1至7中任一项所述的回转失电防抱死方法的步骤。A kind of tower crane tower crane, it is characterized in that, described tower crane comprises wind vane coil, iron stop piece, brake, frequency converter, motor, memory, processor and are stored on described memory and can be in described A computer program running on a processor, when the computer program is executed by the processor, the steps of the anti-lock braking method according to any one of claims 1 to 7 are realized.
  10. 一种计算机可读存储介质,其特征在于,所述计算机可读存储介质上存储有计算机程序,所述计算机程序被处理器执行时实现如权利要求1至7中任一项所述的回转失电防抱死方法的步骤。A computer-readable storage medium, characterized in that a computer program is stored on the computer-readable storage medium, and when the computer program is executed by a processor, the rotation loss described in any one of claims 1 to 7 is realized. Steps of an electric anti-lock braking method.
PCT/CN2022/089771 2021-12-30 2022-04-28 Rotary power failure anti-lock method and system, tower crane, and storage medium WO2023123774A1 (en)

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