WO2023116732A1 - Lower box body of battery box, and battery pack and electric vehicle - Google Patents

Lower box body of battery box, and battery pack and electric vehicle Download PDF

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Publication number
WO2023116732A1
WO2023116732A1 PCT/CN2022/140495 CN2022140495W WO2023116732A1 WO 2023116732 A1 WO2023116732 A1 WO 2023116732A1 CN 2022140495 W CN2022140495 W CN 2022140495W WO 2023116732 A1 WO2023116732 A1 WO 2023116732A1
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WO
WIPO (PCT)
Prior art keywords
lower box
box body
battery
groove
reinforcement
Prior art date
Application number
PCT/CN2022/140495
Other languages
French (fr)
Chinese (zh)
Inventor
张建平
黄春华
于新瑞
Original Assignee
奥动新能源汽车科技有限公司
上海电巴新能源科技有限公司
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Application filed by 奥动新能源汽车科技有限公司, 上海电巴新能源科技有限公司 filed Critical 奥动新能源汽车科技有限公司
Publication of WO2023116732A1 publication Critical patent/WO2023116732A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/61Types of temperature control
    • H01M10/615Heating or keeping warm
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/62Heating or cooling; Temperature control specially adapted for specific applications
    • H01M10/625Vehicles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/65Means for temperature control structurally associated with the cells
    • H01M10/658Means for temperature control structurally associated with the cells by thermal insulation or shielding
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/218Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by the material
    • H01M50/22Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by the material of the casings or racks
    • H01M50/231Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by the material of the casings or racks having a layered structure
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/233Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by physical properties of casings or racks, e.g. dimensions
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/244Secondary casings; Racks; Suspension devices; Carrying devices; Holders characterised by their mounting method
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/249Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders specially adapted for aircraft or vehicles, e.g. cars or trains
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/262Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders with fastening means, e.g. locks
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/262Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders with fastening means, e.g. locks
    • H01M50/264Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders with fastening means, e.g. locks for cells or batteries, e.g. straps, tie rods or peripheral frames
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/271Lids or covers for the racks or secondary casings
    • H01M50/273Lids or covers for the racks or secondary casings characterised by the material
    • H01M50/282Lids or covers for the racks or secondary casings characterised by the material having a layered structure
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the invention relates to the field of electric vehicle battery replacement, in particular to a lower box body of a battery box, a battery pack and an electric vehicle.
  • Electric vehicles have the advantages of zero emission, low noise, and very economical operation and maintenance, and are increasingly favored by users.
  • the energy used by an electric vehicle is the electric energy provided by its own battery pack, and the electric vehicle needs to be charged after the electric energy is used up.
  • the battery pack installation methods of electric vehicles are generally divided into fixed type and replaceable type.
  • the fixed type battery pack is generally fixed on the vehicle, and the vehicle is directly used as the charging object when charging.
  • the replaceable battery pack is generally fixed on the bracket of the vehicle by means of movable installation, and the battery pack can be removed to perform replacement or charging operations separately. After the replaced battery pack is charged, it can be installed on the on the vehicle.
  • the existing connection mechanism of the battery box is arranged on the shell of the battery box, which causes the shell of the battery box to be under a relatively large force. After a long time of use, the shell of the battery box is easily deformed and the connection is unreliable. Moreover, the shell of the existing battery pack is made of metal, which results in poor heat preservation effect of the battery pack, and the temperature of the battery pack is likely to change with the change of the ambient temperature. Especially when the battery pack is used in a cold area, when the ambient temperature is low, the temperature of the battery cells inside the battery pack drops faster, and the performance of the battery pack decreases more significantly.
  • the technical problem to be solved by the present invention is to provide a lower box body of the battery box, a battery pack and an electric vehicle in order to overcome the defect that the battery box shell in the prior art is weak and inconvenient to install a connection structure.
  • a lower box body of a battery box is used to form a battery pack, the lower box body is made of non-metallic composite material, the lower box body has a bottom plate and side walls arranged around the edge of the bottom plate, the outer periphery of the side wall A reinforcement structure is provided on the surface, and the side wall is extended outward to form the reinforcement structure, and several installation structures for installing the connection mechanism are provided on the reinforcement structure.
  • the lower box body is made of non-metallic composite material. Compared with the lower box body made of metal, it has better thermal insulation effect, is more suitable for use in cold regions, and is lighter in weight.
  • the lower box forms a reinforced structure by extending the side wall outwards, which enhances the strength of the side wall, facilitates the installation structure on the reinforced structure, and further facilitates the installation of the connecting mechanism, which is used for battery pack accessories (such as quick-change units or battery packs). unit) connections.
  • the reinforcement structure includes a first reinforcement part, a second reinforcement part and several external reinforcement ribs, the first reinforcement part and the second reinforcement part are arranged at intervals around the side wall one above the other, and the several The external reinforcing ribs are arranged at intervals along the circumferential direction of the side wall between the first reinforcing part and the second reinforcing part.
  • the first reinforcement part and the second reinforcement part strengthen the strength of the side wall of the lower box body in the circumferential direction
  • the external reinforcement rib is arranged between the first reinforcement part and the second reinforcement part to strengthen the side wall in the vertical direction. direction strength.
  • the external reinforcement ribs divide the space between the first reinforcement part and the second reinforcement part into a plurality of regions, and the regions are filled with lightweight thermal insulation materials.
  • Lightweight insulation materials include, but are not limited to: polymer foam, airgel felt, and the like.
  • Polymer foaming material refers to a microporous material with numerous bubbles inside it based on polymer (plastic, rubber, elastomer or natural polymer material).
  • Typical polymer foaming materials such as polyurethane (Polyurethane) foam, Polystyrene foam, etc.
  • polymeric foam material is polyurethane foam.
  • the inner surface of the bottom plate is provided with internal reinforcing ribs arranged at intervals or in a staggered manner;
  • the inner side surface of the bottom plate and the inner side surface of the side wall are provided with internal reinforcing ribs arranged at intervals or in a staggered manner.
  • the internal reinforcing rib can be provided only on the inner surface of the bottom plate, or can be provided on the inner surface of the bottom plate and the inner surface of the side wall at the same time.
  • the bottom plate (and the side wall) of the lower box body can be reinforced through the above arrangement.
  • the overall strength of the lower box is improved by using the internal reinforcement ribs inside the lower box and the surrounding reinforcement structure, and it is also convenient to form a cavity between the internal reinforcement ribs and/or in the frame of the reinforcement structure. Insulation material is placed in the middle to improve the insulation effect of the lower box.
  • At least a part of the external reinforcing ribs is arranged at a position corresponding to the internal reinforcing ribs.
  • corresponding reinforcement structures are formed inside and outside the lower box to enhance the overall strength of the lower box.
  • the installation structure includes an accommodating hole and a placement groove arranged in the reinforcement structure, the accommodating hole communicates with the placement groove, and the accommodating hole has a One end of the outer surface; the accommodating hole and the placement groove are respectively used to install the connecting piece and the locking piece that constitute the connecting mechanism, so that the connecting piece passes through the accommodating hole and is located in the placing groove Connected with the locking piece in.
  • each accommodating hole has one end leading to the side outer surface of the reinforcing structure
  • the number of the accommodating holes is several, one part of the accommodating holes has one end leading to the side outer surface of the reinforcing structure, and the rest of the accommodating holes have a bottom leading to the reinforcing structure one end of the outer surface.
  • the above two forms of installation structures can realize the connection of the quick-change unit or the battery pack fixing unit from the side by cooperating with the connecting piece and the locking piece, or realize the connection of the quick-change unit or the battery pack fixing unit from the side and bottom. Connection of the battery pack holding unit.
  • the quick-change unit or the battery pack fixing unit is connected to the battery box through the structure of the L-shaped plate, the two parts of the L-shaped plate and the side and bottom of the reinforced structure can be connected through the above two parts by using the connecting piece and the locking piece.
  • Various forms of installation structures are fixedly connected, which can play a more stable role in the connection.
  • the above two types of connecting parts are arranged at a certain angle (preferably perpendicular to each other), which can fix the quick change unit from two directions and have higher reliability.
  • the connecting piece includes a screw connecting piece
  • the locking piece includes a nut locking piece
  • the nut locking piece is used for threaded connection with the screw connecting piece.
  • the screw connection can be a connection with a screw such as a bolt, a screw, or the like.
  • Nut locking parts include common nuts such as hexagonal nuts and square nuts, or special nuts such as expansion nuts.
  • At least a part of the inner surface of the accommodating hole in the axial direction is used as a placement groove for installing the locking member.
  • part or all of the inner surface of the accommodating hole along its axial direction is used as a placement groove, and the locking member (the nut locking member is preferably an expansion nut) is placed in it, and the inner surface of the accommodating hole is passed through The way of expansion or embedding is pressed and fixed with the accommodating hole, the installation is fast and convenient, and the connection structure is simplified.
  • the locking member the nut locking member is preferably an expansion nut
  • the placing groove is co-formed with the reinforcement structure through the pre-set locking part, so as to fix the pre-set locking part.
  • the above-mentioned structure is adopted.
  • the pre-embedded nut is pre-embedded in the lower box, and at the same time, the placement cavity covering the nut is formed.
  • it can be directly connected to the embedded nut through bolts, reducing the setting of moving parts and facilitating disassembly and assembly.
  • the placement groove has a placement opening leading to the outer surface of the reinforcement structure, the placement opening is used to place the locking member in the placement groove, and the placement groove has a The moving space for the locking member to move in a direction perpendicular to the connection direction of the locking member and the connecting member.
  • a placement slot with a placement opening is used, and a locking piece with a certain degree of freedom of movement is placed in the placement slot. Since the locking piece is installed after the lower box is made, and the locking piece can be accommodated There is a certain degree of freedom of movement in the cavity, which is convenient for assembly, reduces the requirements for the machining accuracy of the lower box, and can avoid possible damage to the surface of the forming mold caused by the pre-embedded locking parts.
  • the top surface of the reinforcement structure is provided with a sealing groove, and the sealing groove is used to embed a sealing strip that seals the upper cover of the battery box and the lower box body, and the placement opening of the placement groove is located in the In the sealed groove.
  • the above structural form is adopted, and the quick change unit can be fixed on the reinforcement structure from the side by using the locking member.
  • This structural form is convenient for installing the locking member at a deeper position in the reinforcement structure without greatly affecting the structure of the lower box body, and the locking member is not exposed, which improves reliability.
  • the groove bottom of the sealing groove is provided with several reinforcement ribs in the groove, the length direction of the reinforcement ribs in the groove is perpendicular to the length direction of the sealing groove, and the placement opening of the placement groove is arranged on the sealing surface.
  • the number of placement openings between adjacent reinforcement ribs in the groove is not more than two.
  • the reinforcement structure has two arms opposite to each other, and the ends of the arms have inwardly turned snap-fit parts, the arms and the snap-fit parts form the placement groove, and
  • the placing groove has a lateral opening leading to the outer surface of the reinforcing structure, and the lateral opening is used to form the placing opening.
  • the placement slots of the above-mentioned structural form are arranged in the reinforcement structure, and the placement slots are set in the above-mentioned space, without additional holes or slots, so as to improve economic benefits and facilitate installation.
  • the placing groove is provided with restraining ribs for restricting the movement of the locking member before the connecting member is connected with the locking member, and the restraining ribs are formed on two opposite side walls in the placing groove, and are connected with The locking parts abut against each other, and the width of the restraining rib gradually decreases from the side wall where it is located to the locking part.
  • the restraining ribs can preliminarily restrain and position the nuts placed in the placement groove, and can prevent the nuts placed from falling out.
  • the tapering structure from the side wall to the locking part allows a small amount of movement during the tightening process of the nut, so as to realize the movement of the nut.
  • the lower box body further includes a connecting plate, the connecting plate is connected to the installation structure through a connecting mechanism, the connecting plate is fixed on the side of the lower box body, and the connecting plate is used for connecting the quick change unit or battery pack fixing unit.
  • the connecting plate by setting the connecting plate on the reinforced structure, and setting the quick-change unit or battery pack fixing unit on the connecting plate, the detachable and quick connection between the battery pack and the electric vehicle or the fixed connection with the electric vehicle can be realized.
  • the setting of the connecting plate makes the force more balanced and the connection more stable when the battery pack is connected to the electric vehicle through the quick-change unit or the battery pack fixing unit.
  • connection mechanism is installed through the installation structure, and the quick-change unit of the battery pack can be fixed on the lower box to facilitate the detachable connection of the battery pack containing the lower box to the electric vehicle, or the battery pack fixing unit can be fixed on the lower box. Therefore, it is convenient for the battery containing the lower box to be fixedly connected to the electric vehicle, and the lower box is made of non-metallic composite material, which can reduce weight compared with a metal shell and has good heat preservation effect.
  • the connecting plate is an L-shaped connecting plate
  • the L-shaped connecting plate has a longitudinal connecting portion and a transverse connecting portion perpendicular to each other, the longitudinal connecting portion is connected to the side of the reinforcement structure, and the transverse connecting portion
  • the connection part is connected with the bottom surface of the reinforcement structure.
  • the above-mentioned structural form is adopted, and the L-shaped connecting plate can be connected with the reinforcement structure from two directions, thereby improving the connection and fixing effect.
  • the bottom surface of the lower box body is provided with a concave surface, and the concave surface is used for installing the transverse connection part.
  • a stepped surface is formed between the recessed surface and other parts of the bottom plate to avoid the transverse connecting portion of the L-shaped connecting plate.
  • a glue groove is provided on the side surface and/or the bottom surface of the reinforcement structure, and the glue groove is used for glue application to bond and fix the connecting plate.
  • the lower box further includes an inner shell, the inner shell is stacked in the lower box, a reinforcing rib is provided between the inner shell and the lower box, and the A chamber structure is formed between the inner casing and the lower box.
  • the above structural form is adopted, since the inner shell is stacked in the lower box to form a composite structure, which further strengthens the strength of the lower box and improves the heat preservation effect of the battery at the same time.
  • reinforcing ribs are provided between the inner casing and the lower box, so that the structure of the lower box is strengthened, meeting the strength requirements of the battery box.
  • the chamber structure improves the heat insulation effect of the lower box.
  • a battery pack which includes an upper cover, a battery unit, a battery pack connection unit, and the lower box body of the above-mentioned battery box, the lower box body has an accommodating cavity with an open upper end, the battery unit is installed in the accommodating cavity, The upper cover is arranged on the lower box and closes the accommodating cavity, the battery pack connecting unit is fixed on the reinforcement structure, and the battery pack connecting unit includes a quick change unit and a battery pack fixing unit .
  • the battery pack seals the battery unit (directly composed of multiple batteries to form a module-free form, or composed of multiple battery modules composed of batteries) in the box surrounded by the upper cover and the lower box.
  • a protective barrier is formed for the battery unit and has a thermal insulation effect.
  • the lower case of the battery pack is made of non-metallic composite material, which can reduce the weight compared with the metal case, and further improve the heat preservation effect and economic benefits.
  • the quick change unit includes but is not limited to: electric/liquid cooling connector, locking mechanism, etc.
  • the locking mechanism includes a threaded locking mechanism (a locking mechanism that fixes the battery box and the vehicle body through multiple bolts), locking pins, etc.
  • Locking mechanism a locking mechanism that fixes the battery box to the vehicle body by locking pins
  • a rotation locking mechanism a locking mechanism that fixes the battery box to the vehicle body by rotating and locking
  • a flipping locking mechanism The locking mechanism that fixes the battery box and the vehicle body by flipping and locking
  • the pressing locking mechanism the locking mechanism that fixes the battery box and the vehicle body by pressing the locking method
  • the staggered tooth locking mechanism The locking mechanism that fixes the battery box and the vehicle body through the staggered locking method
  • the latch locking mechanism the locking mechanism that fixes the battery box and the vehicle body through the latch locking method
  • the push-pull locking mechanism the The locking mechanism that fixes the battery box and the vehicle body by way of locking).
  • the battery pack fixing unit includes a bolt-type locking mechanism or other types of fixed connection mechanisms (including but not limited to mechanical, electrical or magnetic connections, etc.).
  • An electric vehicle the electric vehicle includes the above-mentioned battery pack.
  • the battery pack can be used for quick-change electric vehicles (the battery pack is detachably connected to the vehicle body, enabling rapid separation of vehicle and electricity), rechargeable electric vehicles (The battery pack is fixed on the body, and the charging on the body is used as the main means of supplementing energy), electric vehicles with quick change and charging functions and other types of electric vehicles.
  • the positive progress effect of the present invention is that: the lower box body is made of non-metallic composite material, and compared with the lower box body made of metal, it has better heat preservation effect, is more suitable for use in cold regions, and is lighter in weight.
  • the lower box extends the side wall outwards to form a reinforcement structure, which enhances the strength of the side wall, facilitates the installation structure on the reinforcement structure, and further facilitates the installation of the connection mechanism for the connection of battery pack accessories.
  • FIG. 1 is a schematic structural view of the lower box of the battery box hiding the inner casing in Embodiment 1.
  • FIG. 1 is a schematic structural view of the lower box of the battery box hiding the inner casing in Embodiment 1.
  • Fig. 2 is a schematic diagram of the local structure of the sealing groove of the lower box body of the battery box in Example 1.
  • FIG. 3 is a schematic structural view of a placement groove of the lower box body of the battery box in Example 1.
  • FIG. 4 is a structural schematic diagram of another slot for hiding the locking element in Embodiment 1.
  • FIG. 4 is a structural schematic diagram of another slot for hiding the locking element in Embodiment 1.
  • FIG. 5 is a schematic structural view of the battery box of Example 1.
  • FIG. 5 is a schematic structural view of the battery box of Example 1.
  • FIG. 6 is a partial cross-sectional structural schematic view of the battery box of Example 1.
  • FIG. 7 is an enlarged view of an accommodating hole of the lower box body of the battery box in Embodiment 2.
  • Fig. 8 is a schematic diagram of the exploded structure of the upper case cover of the battery case of the test example.
  • this embodiment discloses a lower box body of a battery box for forming a battery pack.
  • the lower box body 1 has a bottom plate 11 and a side wall 12 arranged around the edge of the bottom plate 11.
  • a reinforcement structure 121 is provided on the outer peripheral surface of the side wall 12.
  • the side wall 12 is extended outward to form a reinforcement structure 121 to enhance the strength of the side wall 12. It is convenient to install an installation structure on the reinforcing structure 121 , and it is further convenient to install a connection mechanism for the connection of battery pack accessories (such as a quick change unit or a battery pack fixing unit).
  • the quick-change unit When the quick-change unit is installed in the installation structure, it is mainly connected to the bottom of the battery pack and the electric vehicle, so as to facilitate the battery exchange operation of the electric vehicle.
  • the installation structure installs the battery pack fixing unit, it is mainly used to fix the battery pack on the electric vehicle without disassembly.
  • the lower box body 1 is made of non-metallic composite material. Compared with the lower box body 1 made of metal, it has better thermal insulation effect, is more suitable for use in cold regions, and is lighter in weight.
  • the material of the lower box is SMC (Sheet molding compound), which is lighter in weight and better in heat preservation.
  • the reinforcing structure 121 includes a first reinforcing part 1211, a second reinforcing part 1212 and several external reinforcing ribs 1216, and the first reinforcing part 1211 and the second reinforcing part 1212 are spaced up and down around the side wall 12 , and a plurality of external reinforcing ribs 1216 are spaced between the first reinforcing part 1211 and the second reinforcing part 1212 along the circumferential direction of the side wall 12 .
  • the first reinforcement part 1211 and the second reinforcement part 1212 reinforce the strength of the side wall 12 of the lower case 1 in the circumferential direction.
  • the external reinforcing rib 1216 is disposed between the first reinforcing part 1211 and the second reinforcing part 1212 to strengthen the strength of the side wall 12 in the vertical direction.
  • the structural forms of the first reinforcement part 1211, the second reinforcement part 1212 and several external reinforcement ribs 1216 enhance the strength of the side wall 12 of the lower box body 1 in the circumferential and vertical directions, and are beneficial to the structure of the lower box body 1. lightweight.
  • first reinforcement part 1211 and the second reinforcement part 1212 are plate-like structures extending horizontally outwards, the thickness of the first reinforcement part 1211 is greater than the thickness of the second reinforcement part 1212, and the side direction of the lower box body
  • the connecting mechanism is mainly arranged on the first reinforcement part 1211 or on the solid structure relying on the first reinforcement part 1211 .
  • each region is generally in the shape of a cuboid.
  • internal reinforcing ribs 1217 are arranged in a staggered manner on the inner surface of the bottom plate 11 and the inner surface of the side wall 12 .
  • the overall strength of the lower box body 1 is improved by using the internal reinforcement ribs 1217 and the peripheral reinforcement structure 121 on the inside of the lower box body 1, and it is also convenient to form a cavity between the internal reinforcement ribs 1217 and in the frame of the reinforcement structure 121, which is more convenient. Insulation materials can be placed in the cavity to improve the insulation effect of the lower box body 1 .
  • the internal reinforcing ribs 1217 are arranged vertically and horizontally on the bottom of the lower box, and only vertical reinforcing ribs are provided on the side of the lower box.
  • some external reinforcement ribs 1216 are arranged at positions corresponding to the internal reinforcement ribs 1217, so as to form a corresponding reinforcement structure inside and outside the lower box body 1, and lift the lower box body.
  • Body 1 overall strength.
  • the reinforcing structure 121 is provided with several mounting structures for mounting the connecting mechanism.
  • the installation structure includes an accommodating hole 1214 and a placement groove 1215 arranged in the reinforcing structure 121, the accommodating hole 1214 communicates with the placement groove 1215, and the accommodating hole 1214 has a One end of the outer surface of the reinforcement structure 121; the accommodating hole 1214 and the placement groove 1215 are respectively used to install the connecting piece 101 and the locking piece 102 constituting the connecting mechanism, so that the connecting piece 101 passes through the accommodating hole 1214 and is located in the placing groove 1215
  • the locking elements 102 are connected.
  • the number of accommodating holes 1214 is several, and each accommodating hole 1214 has one end leading to the side outer surface of the reinforcement structure 121, and the connecting member 101 is connected to the locking member 102 in the placement groove 1215 through the accommodating holes 1214 .
  • the number of accommodating holes is several, some of the accommodating holes have one end leading to the side outer surface of the reinforcing structure, and the rest of the accommodating holes have a bottom outer surface leading to the reinforcing structure one end.
  • the installation structure by cooperating with the connecting piece and the locking piece, can simultaneously connect the quick change unit from the side and the bottom.
  • the quick-change unit is connected to the battery box through the structural parts of the L-shaped plate, the longitudinal connection plate (attached to the side surface of the reinforcement structure) and the bottom extension plate (towards the Turn down and surround the bottom edge of the lower box) and the two parts are respectively fixedly connected with the side and the bottom of the reinforcement structure through the above two forms of installation structures, which can play a role of more stable connection.
  • the above two types of connecting parts are perpendicular to each other, which can fix the quick change unit from two directions, and the reliability is higher.
  • the connecting piece 101 includes a screw connecting piece
  • the locking piece 102 includes a nut locking piece, which is used for threaded connection with the screw connecting piece.
  • a screw connecting piece and a nut locking piece are used, which have a simple structure, convenient and reliable connection.
  • the screw connection part adopts a connection part 101 with a screw such as a bolt or a screw.
  • the nut locking part adopts a square nut. The square nut can avoid rotation in the placement groove 1215 after the nut connector is put into the placement groove 1215 to the greatest extent.
  • a placement groove 1215 with a placement opening is used, and a locking piece with a certain degree of freedom of movement is placed in the placement groove 1215. Since the locking piece is installed after the lower box body 1 is made, and locked The parts can have a certain degree of freedom of movement in the accommodating cavity, and the assembly is convenient, which reduces the requirement on the processing accuracy of the lower box body 1, and can avoid damage to the surface of the forming mold that may be caused by the pre-embedded locking parts.
  • one end of the accommodating hole 1214 of the mounting structure used for fixedly connecting the quick change unit from the side leads to the side outer surface of the reinforcement structure. Further, as shown in FIG. 4 , It is arranged at the position where the first extension 1211 intersects with the external reinforcing rib 1216, and a thickened structure is provided at the position of the part exposed in the area separated by the external reinforcing rib 1216, so as to increase the strength of the connection. In this case, the placement groove 1215 of the above-mentioned installation structure extends downward from the top of the reinforcement structure to communicate with the other end of the accommodation hole 1214 .
  • the quick change unit can be fixed on the reinforcing structure 121 from the side by using the locking piece.
  • the top surface of the reinforcing structure 121 is provided with a sealing groove 1213, and the sealing groove 1213 is used to embed the upper cover 3 of the battery box 10 with the lower
  • the sealing strip for sealing the box body 1, the placement opening of the placement groove 1215 is located in the sealing groove 1213 .
  • This structural form is convenient for installing the locking member at a deeper position in the reinforcing structure 121 without greatly affecting the structure of the lower box body 1 , and the locking member 102 is not exposed, which improves reliability.
  • the groove bottom of the sealing groove 1213 is provided with a number of ribs 1218 in the groove. Seal the bottom of the groove between the reinforcing ribs 1218 in two adjacent grooves in the sealing groove 1213, and the number of placing openings between the reinforcing ribs 1218 in adjacent grooves is not more than two, so as to avoid setting too many placing openings, which will affect the structure of the reinforcement. strength.
  • FIG. 4 shows another form of placement groove 1215 , in order to show the structure of the placement groove 1215 , the nut locking part in the placement groove 1215 is hidden.
  • the placement groove 1215 has a placement opening leading to the outer surface of the reinforcement structure 121, and the placement opening is used to place the locking member (not shown in the figure) in the placement groove 1215.
  • the quick change unit can be fixed on the reinforcing structure 121 from the side by using the locking piece.
  • the reinforcing structure 121 has two arms 122 opposite to each other. The end of the arms 122 has an inwardly turned engaging portion 123.
  • the arm 122 and the engaging portion 123 form a placement groove 1215.
  • the placement groove 1215 has a through The side opening to the outer surface of the reinforcing structure 121 is used to form a placement opening.
  • the placing groove 1215 is arranged in the reinforcement structure 121, and no additional holes or grooves are required, which is convenient for installation.
  • the two kinds of placement grooves 1215 are provided with restraining ribs 12151 for restricting the movement of the locking member 102 before the connecting member 101 and the locking member 102 are connected.
  • restraining ribs 12151 On two opposite side walls 12, and abut against the locking piece 102, and the width of the restraining rib 12151 gradually decreases from the side wall 12 where it is located to the locking piece 102.
  • the restraining ribs 12151 can preliminarily restrain and position the nuts placed in the placement groove 1215, and can prevent the nuts placed from falling out.
  • the tapering structure from the side wall to the locking member 102 is adopted to allow a small amount of displacement of the nut during the tightening process, so as to realize the movement of the nut.
  • the lower box body 1 also includes a connecting plate 2 connected to the installation structure through a connecting mechanism, the connecting plate 2 is fixed on the side of the lower box body 1, and the connecting plate 2 is used for connecting the quick change unit.
  • the connecting plate 2 is set on the reinforcing structure 121 and setting the quick-change unit on the connecting plate 2, the detachable and quick connection between the battery pack and the electric vehicle is realized.
  • the setting of the connecting plate 2 makes the battery pack When the quick-change unit is connected to the electric vehicle, the force is more balanced and the connection is more stable.
  • connection mechanism is installed through the installation structure, and the quick-change unit of the battery pack can be fixed on the lower box body 1, so that the battery pack containing the lower box body 1 can be detachably connected to the electric vehicle, so as to facilitate the battery containing the lower box body 1 It is fixedly connected to the electric vehicle, and the lower box body 1 is made of non-metal composite material, which can reduce weight compared with the metal shell and has good heat preservation effect.
  • the connecting plate 2 is an L-shaped connecting plate 2
  • the L-shaped connecting plate 2 has a longitudinal connecting portion 21 and a transverse connecting portion 22 perpendicular to each other, and the longitudinal connecting portion 21 and the reinforcement
  • the side surfaces of the structure 121 are connected, and the transverse connecting portion 22 is connected with the bottom surface of the reinforcing structure 121 .
  • the L-shaped connecting plate 2 can be connected to the reinforcing structure 121 from two directions, so as to improve the connection and fixing effect.
  • the bottom surface of the lower box body 1 is provided with a concave surface 13 , which forms a stepped surface with other parts of the bottom plate 11 , and the concave surface 13 is used for installing the transverse connecting portion 22 .
  • the concave surface 13 is provided to avoid the transverse connecting portion 22 of the L-shaped connecting plate 2 , so that the bottom surface of the battery box 10 is more flat.
  • the side surface and the bottom surface of the reinforcement structure 121 are provided with a glue groove 14, the glue groove 14 is used for glue application, so as to bond and fix the connection plate 2, and strengthen the connection and fixation between the connection plate 2 and the reinforcement structure 121 effect, and easy to install.
  • the lower box body 1 also includes an inner casing 15, the inner casing 15 is stacked in the lower box body 1, and reinforcing ribs are provided between the inner casing 15 and the lower box body 1 , and a cavity structure is formed between the inner casing 15 and the lower box body 1 .
  • the inner casing 15 is stacked in the lower case 1 to form a composite structure, the strength of the lower case 1 is further strengthened, and the heat preservation effect of the battery is also improved.
  • reinforcing ribs are provided between the inner casing 15 and the lower box body 1 , so that the structure of the lower box body 1 is strengthened to meet the strength requirement of the battery box 10 .
  • the cavity structure improves the heat insulation effect of the lower box body 1, and the lower box body 1 is made of non-metallic composite material, which further enhances the heat insulation performance compared with the shell made of metal material.
  • the lower box body 1 is made of SMC material.
  • the lower box body 1 of non-metallic composite material has better thermal insulation performance, lighter weight than the metal material box body, and the production process is simpler. , improved economic efficiency.
  • This embodiment also discloses a battery pack, which includes an upper cover 3, a battery unit, a battery pack connection unit, and the lower box body 1 of the above-mentioned battery box.
  • the lower box body 1 has an accommodating chamber with an open upper end, and the battery unit is installed The accommodating cavity, the upper cover 3 is set on the lower box body 1 to close the accommodating cavity, the battery pack connection unit is fixed on the reinforcement structure 121, and the battery pack connection unit includes a quick change unit.
  • the battery pack seals the battery unit (composed of a plurality of battery modules composed of batteries) in the accommodation chamber surrounded by the upper cover 3 and the lower box 1, forming a protective barrier for the battery unit and It has thermal insulation effect.
  • the lower case 1 of the battery pack is made of non-metallic composite material, which can reduce the weight compared with the case made of metal, and further improve the heat preservation effect and economic benefits.
  • This embodiment also discloses an electric vehicle, which includes the above-mentioned battery pack.
  • the electric vehicle is a quick-change electric vehicle (the battery pack is detachably connected to the body, which can be quickly separated from the vehicle and electricity).
  • this embodiment is basically the same as Embodiment 1, the difference is that in this embodiment, at least a part of the inner surface of the accommodating hole 1214 in its axial direction is used as a placement groove 1215 (i.e. placement groove 1215 is a part of the accommodation hole 1214 ), for installing the locking member 102 .
  • part of the inner surface of the accommodating hole 1214 along its axial direction is used as a placement groove 1215, and the locking member 102 is placed therein.
  • the locking member 102 is preferably an expansion nut in this embodiment.
  • the accommodating hole 1214 is compressed and fixed with the accommodating hole 1214 by means of expansion or embedding, so that the installation is fast and convenient, and the connection structure is simplified.
  • the setting method of the installation structure in embodiment 2 will be more cumbersome in the installation process of the locking member 102, and the expansion nut is usually heavier than the square nut in weight .
  • the placement groove can be co-formed with the reinforcement structure through the pre-set locking part, and is used for fixing the pre-set locking part.
  • the embedded nut is pre-embedded in the lower box by means of pre-embedding, and at the same time, the placement cavity covering the nut is formed.
  • it can be directly connected to the embedded nut through bolts, reducing the setting of moving parts and facilitating disassembly and assembly.
  • the fixing form of this installation structure requires relatively high machining accuracy of the lower box body, and the prefabricated nuts are easy to cause damage to the molding die of the lower box body.
  • the area formed by the space between the first reinforcing part 1211 and the second reinforcing part 1212 separated by the outer reinforcing rib 1216 may be filled with a lightweight thermal insulation material.
  • the aforementioned lightweight thermal insulation materials include, but are not limited to: polymer foam materials, airgel felts, and the like.
  • Polymer foaming material refers to a microporous material with numerous bubbles inside it based on polymer (plastic, rubber, elastomer or natural polymer material).
  • Typical polymer foaming materials such as polyurethane (Polyurethane) foam, Polystyrene foam, etc.
  • the above-mentioned light-weight insulation material adopts airgel felt.
  • the inner side surface of the bottom plate and/or the inner side surface of the side wall may be provided with internal reinforcing ribs arranged at intervals or in a staggered manner.
  • the internal reinforcing ribs can be arranged only on the inner surface of the bottom plate, or can be arranged on the inner surface of the bottom plate and the inner surface of the side wall at the same time, so as to realize the reinforcement of the bottom plate and the side wall of the lower box.
  • the inner casing may not be provided inside the lower box.
  • the chamber for placing the battery can be made more regular, and the strength of the lower box can also be improved to a certain extent.
  • the accommodating hole 1214 may have only one end leading to the side outer surface or the bottom outer surface of the reinforcement structure 121 .
  • the connection to the quick change unit or the battery pack fixing unit can be realized from the side.
  • the connection to the quick change unit or the battery pack fixing unit can be realized from the bottom surface.
  • connection plate used to realize the connection between the quick change unit or the battery pack fixing unit and the lower case may also only have a longitudinal connection plate, or only have a bottom extension plate.
  • the connecting plate is an L-shaped plate
  • the longitudinal connecting plate and the bottom extension plate may present other included angles.
  • the screw connecting piece of the connecting piece 101 may also be a connecting piece with a screw such as a screw, and the nut locking piece may also be a hex nut, an expansion nut, or the like.
  • the groove bottom of the sealing groove 1213 may also not be provided with the reinforcing rib 1218 in the groove.
  • Glue grooves may be provided on the side surfaces or the bottom surface of the reinforcing structure.
  • the avoidance hole may be matched with the lock shaft of the quick change unit in the area formed by the outer rib 1216, and the avoidance hole at least connects the first connection part and the second connection part.
  • the reinforcement structure 121 of the lower box can also be equipped with quick-change units of other structures, or with battery pack fixing units.
  • the quick-change units of other structures are used for detachable connection with electric vehicles, and the battery pack fixing units are used for connecting with electric vehicles Car fixed connection.
  • other quick-change units include, but are not limited to: electrical/liquid cooling connectors, locking mechanisms (battery pack ends), etc.
  • Electric/liquid cooling connectors include electrical connectors and/or liquid cooling connectors. Electrical connectors are used for electrical connection with electric vehicles. Liquid cooling connectors are mainly used as liquid cooling mechanisms when using liquid cooling mechanisms inside the battery pack. The interface between the cold mechanism and the electric vehicle cools the battery pack and improves safety.
  • the locking mechanism includes a threaded locking mechanism (a locking mechanism that fixes the battery box to the vehicle body through multiple bolts), a lock pin locking mechanism (a locking mechanism that fixes the battery box to the vehicle body by locking pins) locking mechanism), rotation locking mechanism (locking mechanism that fixes the battery box and the body by rotating and locking), flipping locking mechanism (locking mechanism that fixes the battery ), top pressure locking mechanism (the locking mechanism that fixes the battery box and the vehicle body by the top pressure locking method), other types of staggered tooth locking mechanism (the battery box and the vehicle body are fixed by the staggered tooth locking method) locking mechanism), latch locking mechanism (a locking mechanism that fixes the battery box and the vehicle body by a latch locking method), push-pull locking mechanism (a locking mechanism that fixes the battery box and the vehicle body by a push-pull locking method) Wait for the locking mechanism that is arranged on the battery pack end (relative to the car end).
  • the fixing unit includes a bolt-type locking mechanism or other types of fixed connection mechanisms (including but not limited to mechanical, electrical or
  • the battery pack can be used for quick-change electric vehicles (the battery pack is detachably connected to the Body, with charging on the body as the main means of energy supplement), electric vehicles with quick change and charging functions and other types of electric vehicles.
  • the material of the lower box can also be other polymer composite materials with light weight, certain strength and high temperature performance, preferably the polymer composite material is a fiber-reinforced resin-based composite material.
  • the fiber reinforced resin matrix composite may be carbon fiber reinforced resin matrix composite, and/or resin fiber reinforced resin matrix composite, and/or ceramic fiber reinforced resin matrix composite, and/or other types of glass fiber reinforced resin matrix composite .
  • a quick-change electric vehicle currently uses sheet metal battery packs (using mica sheets as insulation materials), and its weight is 371.5kg. Prepare non-metallic composite material battery packs with the same size specifications (external dimensions and internal space dimensions of the battery box).
  • the height of the chamber structure between the lower casing and the inner casing (that is, the distance between the opposite surfaces of the lower casing and the inner casing) is 5mm, when The lower box formed when no airgel is placed in the chamber structure is recorded as the lower box of non-metallic composite material, and the lower box formed when airgel is placed in the chamber structure is recorded as the lower box of non-metallic composite material B.
  • the lower box body A of the non-metallic composite material and the lower box body B of the non-metallic composite material are respectively combined with the upper box cover by means of buckle fastening to form a non-metallic composite material battery box (see Figure 5), respectively recorded as
  • the non-metal composite battery box A and the non-metal composite battery box B are respectively loaded with battery modules and necessary electrical components to form a non-metal composite battery pack A and a non-metal composite battery pack B.
  • the upper cover 3 of the non-metallic composite material used to form the non-metallic composite material battery box with the non-metallic composite material lower box body A and the non-metallic composite material lower box body B respectively includes: the box cover shell 11a, heat insulating layer 12a and protective layer 13a.
  • the heat insulation layer 12a and the protective layer 13a are sequentially covered and fixed on the side of the box cover shell 11a facing the lower box body.
  • the material of the box cover shell 11a is SMC
  • the material of the heat insulation layer 12a is airgel felt with a thickness of 5mm
  • the material of 13a is fireproof cloth
  • the connection between the cover shell 11a and the heat insulation layer 12a and between the heat insulation layer 12a and the protective layer 13a are all connected by structural adhesive, and a concave-convex structure is set on the box cover shell 11a
  • the upper cover 3 and the lower box are sealed in a U-shaped seal
  • the side of the upper cover 3 is provided with a concave part, which cooperates with the raised part arranged on the side of the lower box to form a snap connection ( U-shaped seal and buckle connection as shown in Figure 6)
  • the upper cover 3 and the lower box cover are molded once to realize the fastening of the buckle connection structure.
  • the mass of the non-metallic composite lower box B is 45kg, while the sheet metal lower box (using mica sheet as insulation material) of the same size and specification has a mass of 60.4kg.
  • the lower box B made of non-metallic composite material has a weight reduction of 25.5%.
  • the weight of the battery box B made of non-metallic composite material is 57.8kg, and the weight of the battery box made of sheet metal is 70.772kg.
  • the weight advantage of the battery box made of non-metallic composite material is obvious.
  • the lower box A of non-metallic composite material lacks the airgel felt placed in the chamber structure.
  • the quality of the non-metallic composite lower box A is equivalent to that of the non-metallic composite lower box B, with a slight decrease (almost negligible).
  • the overall weight of the non-metallic composite battery pack A and the non-metallic composite battery pack B is 2-3% less than that of the sheet metal battery pack, and the weight advantage is obvious.
  • the initial temperature in the package is 20-30°C, and it is placed in an environment of 7-9°C for 600 minutes
  • the accumulative temperature change rate of the cells in the pack of non-metallic composite battery pack A (The accumulative cooling rate) is lower than 50% of the battery pack made of sheet metal (the temperature of the single cell is measured by optical fiber)
  • the accumulative temperature change rate of the single cell in the non-metallic composite battery pack B is only the sheet metal battery pack.
  • About 40% of the battery pack is made of gold material. This advantage is more obvious at lower temperatures, and it can ensure that the temperature of the battery core is at a better operating temperature when used in cold northern regions.
  • the non-metallic composite material battery pack A and the non-metallic composite material battery pack B can withstand a high temperature of 1000°C.
  • the non-metallic composite material box is basically in the whole test process. In good condition with only smoke and no open flames.
  • non-metallic composite battery pack A and non-metallic composite battery pack B are filled with thermally conductive glue (the filling height of thermally conductive glue is about 1/3 of the height of the battery), so as to increase the temperature uniformity between the cells , to avoid thermal runaway caused by abnormal temperature of individual cells.
  • thermally conductive glue the filling height of thermally conductive glue is about 1/3 of the height of the battery
  • the battery cells (or battery modules formed by the battery cells) inside the battery box are formed as a whole, which increases the overall strength of the battery pack. Comparing the non-metallic composite battery pack B in the above case with the above-mentioned sheet metal battery pack, in the same environment, when charging with a charging current of 40A (SOC from 0-100%), the sheet metal battery pack is faster than the non-metallic battery pack.
  • the accumulative temperature rise of metal composite battery pack B is more than 5°C, the charging capacity of non-metallic composite battery pack B is more than 5% higher than that of sheet metal battery packs, and the maximum temperature difference inside the box of composite non-metallic battery packs ( Obtained by recording all positive and negative lug temperatures) Uniformity maintained at 1.5-2°C.
  • This is not only related to the use of thermally conductive adhesive, but also related to the specific heat capacity and thermal insulation performance of SMC higher than that of sheet metal materials. The above factors make the non-metallic composite battery pack of this application more advantageous than sheet metal battery packs in terms of avoiding thermal runaway .
  • SMC meets the following performance requirements: material grade (disordered glass fiber state) tensile strength ⁇ 70Mpa (GB/T 1447-2005), bending strength ⁇ 160MPa (GB/T 1449-2005), impact toughness ⁇ 55KJ/m2 (GB /T 1451-2005), elongation at break ⁇ 1.3% (GB/T 1447-2005).
  • Airgel felt has a density of about 0.16 mg/cm3.
  • Structural adhesive shear strength (anodized aluminum - anodized aluminum) ⁇ 6MPa, tensile strength ⁇ 5MPa, flame retardant grade V0.
  • the above-mentioned SMC, airgel felt and structural glue can be commercially available products or self-made products that meet the above performance requirements, and the rest of the materials are commercially available products.

Abstract

Disclosed are a lower box body of a battery box, and a battery pack and an electric vehicle. The lower box body of the battery box is used for forming the battery pack; the lower box body is made of a non-metal composite material; the lower box body is provided with a bottom plate and a side wall provided around the edge of the bottom plate; a reinforcing structure is disposed on the peripheral surface of the side wall; the side wall extends outwards to form the reinforcing structure; and the reinforcing structure is provided with a plurality of mounting structures used for mounting a connecting mechanism. The lower box body is made of the non-metal composite material, and compared with a lower box body made of a metal material, the lower box body is better in heat preservation effect, more suitable for being used in cold regions and lighter in weight. For the lower box body, the side wall extends outwards to form a reinforcing structure, enhancing the strength of the side wall, facilitating the provision of the mounting structures on the reinforcing structure, and further facilitating the mounting of the connecting mechanism for connecting a battery pack accessory (such as a quick-change unit or a battery pack fixing unit).

Description

电池箱的下箱体、电池包及电动汽车Lower box body of battery box, battery pack and electric vehicle
本申请要求申请日为2021年12月20日的中国专利申请202111567173.8的优先权以及申请日为2021年12月31日的中国专利申请202111668441.5的优先权。本申请引用上述中国专利申请的全文。This application claims the priority of Chinese patent application 202111567173.8 with a filing date of December 20, 2021 and the priority of Chinese patent application 202111668441.5 with a filing date of December 31, 2021. This application cites the full text of the above-mentioned Chinese patent application.
技术领域technical field
本发明涉及电动汽车的换电领域,特别涉及一种电池箱的下箱体、电池包及电动汽车。The invention relates to the field of electric vehicle battery replacement, in particular to a lower box body of a battery box, a battery pack and an electric vehicle.
背景技术Background technique
电动汽车具有零排放、低噪音、运营和维护都十分经济等优点,越来越受到用户的青睐。电动汽车使用的能源为自身搭载的电池包提供的电能,电动汽车在电能使用完后需要充电。电动汽车的电池包设置方式一般分为固定式和可换式,其中,固定式电池包一般是固定在车辆上,在充电时直接以车辆作为充电对象。而可换式的电池包一般通过活动安装的方式被固定在车辆的托架上,电池包可以被取下,以单独进行更换或充电操作,在更换下的电池包充电完毕后,再安装在车辆上。Electric vehicles have the advantages of zero emission, low noise, and very economical operation and maintenance, and are increasingly favored by users. The energy used by an electric vehicle is the electric energy provided by its own battery pack, and the electric vehicle needs to be charged after the electric energy is used up. The battery pack installation methods of electric vehicles are generally divided into fixed type and replaceable type. Among them, the fixed type battery pack is generally fixed on the vehicle, and the vehicle is directly used as the charging object when charging. The replaceable battery pack is generally fixed on the bracket of the vehicle by means of movable installation, and the battery pack can be removed to perform replacement or charging operations separately. After the replaced battery pack is charged, it can be installed on the on the vehicle.
现有的电池箱的连接机构设置在电池箱的壳体上,导致电池箱壳体处于较大受力状态,长时间使用之后,易造成电池箱壳体的变形,连接不可靠。并且现有电池包的壳体为金属材质,导致电池包保温效果差,电池包的温度易随环境温度变化而变化。特别是当电池包在寒区使用时,当环境温度较低时,电池包内部电芯的温度下降快,电池包效能降低就越显著。The existing connection mechanism of the battery box is arranged on the shell of the battery box, which causes the shell of the battery box to be under a relatively large force. After a long time of use, the shell of the battery box is easily deformed and the connection is unreliable. Moreover, the shell of the existing battery pack is made of metal, which results in poor heat preservation effect of the battery pack, and the temperature of the battery pack is likely to change with the change of the ambient temperature. Especially when the battery pack is used in a cold area, when the ambient temperature is low, the temperature of the battery cells inside the battery pack drops faster, and the performance of the battery pack decreases more significantly.
发明内容Contents of the invention
本发明要解决的技术问题是为了克服现有技术中的电池箱壳体强度较小不便于设置连接结构的缺陷,提供一种电池箱的下箱体、电池包及电动汽车。The technical problem to be solved by the present invention is to provide a lower box body of the battery box, a battery pack and an electric vehicle in order to overcome the defect that the battery box shell in the prior art is weak and inconvenient to install a connection structure.
本发明是通过下述技术方案来解决上述技术问题:The present invention solves the above technical problems through the following technical solutions:
一种电池箱的下箱体,用于形成电池包,所述下箱体由非金属复合材料制成,所述下箱体具有底板以及环绕底板边缘设置的侧壁,所述侧壁的外周面上设置有加强结构,所述侧壁通过向外延展形成所述加强结构,所述加强结构上设有若干用于安装连接机构的安装结构。A lower box body of a battery box is used to form a battery pack, the lower box body is made of non-metallic composite material, the lower box body has a bottom plate and side walls arranged around the edge of the bottom plate, the outer periphery of the side wall A reinforcement structure is provided on the surface, and the side wall is extended outward to form the reinforcement structure, and several installation structures for installing the connection mechanism are provided on the reinforcement structure.
在本方案中,该下箱体由非金属复合材料制成,相对于金属材质的下箱体,保温效果更好,更适用于寒区使用,并且重量更轻。下箱体通过将侧壁向外延展形成加强结构,增强侧壁的强度,便于在该加强结构上设置安装结构,进一步便于安装连接机构,用于电池包配件(例如快换单元或电池包固定单元)的连接。In this solution, the lower box body is made of non-metallic composite material. Compared with the lower box body made of metal, it has better thermal insulation effect, is more suitable for use in cold regions, and is lighter in weight. The lower box forms a reinforced structure by extending the side wall outwards, which enhances the strength of the side wall, facilitates the installation structure on the reinforced structure, and further facilitates the installation of the connecting mechanism, which is used for battery pack accessories (such as quick-change units or battery packs). unit) connections.
较佳地,所述加强结构包括第一加强部、第二加强部和若干外部加强筋,所述第一加强部和所述第二加强部一上一下环绕所述侧壁间隔设置,若干所述外部加强筋沿所述侧壁的周向方向间隔设置于所述第一加强部和所述第二加强部之间。Preferably, the reinforcement structure includes a first reinforcement part, a second reinforcement part and several external reinforcement ribs, the first reinforcement part and the second reinforcement part are arranged at intervals around the side wall one above the other, and the several The external reinforcing ribs are arranged at intervals along the circumferential direction of the side wall between the first reinforcing part and the second reinforcing part.
在本方案中,第一加强部和第二加强部在周向方向强化下箱体侧壁的强度,外部加强筋设在第一 加强部和第二加强部之间,以强化侧壁在竖向方向的强度。采用上述结构形式,增强下箱体侧壁在环向和竖向方向上的强度,而且有利于下箱体结构的轻量化。In this solution, the first reinforcement part and the second reinforcement part strengthen the strength of the side wall of the lower box body in the circumferential direction, and the external reinforcement rib is arranged between the first reinforcement part and the second reinforcement part to strengthen the side wall in the vertical direction. direction strength. By adopting the above structural form, the strength of the side wall of the lower box body in the circumferential and vertical directions is enhanced, and it is also beneficial to the lightweight of the lower box body structure.
较佳地,若干所述外部加强筋分隔所述第一加强部和所述第二加强部之间的空间为多个区域,所述区域内填充有轻质保温材料。Preferably, several of the external reinforcement ribs divide the space between the first reinforcement part and the second reinforcement part into a plurality of regions, and the regions are filled with lightweight thermal insulation materials.
在本方案中,利用加强结构内形成的空间,进行轻质保温材料的填充,有助于提升下箱体的保温性能。轻质保温材料包括但不限于:聚合物发泡材料、气凝胶毡等等。聚合物发泡材料是指以聚合物(塑料、橡胶、弹性体或天然高分子材料)为基础而其内部具有无数气泡的微孔材料,典型的聚合物发泡材料如聚氨酯(Polyurethane)泡沫、聚苯乙烯(Polystyrene)泡沫等等。优选所述聚合物发泡材料为聚氨酯泡沫。In this scheme, the space formed in the reinforced structure is used to fill the lightweight thermal insulation material, which helps to improve the thermal insulation performance of the lower box. Lightweight insulation materials include, but are not limited to: polymer foam, airgel felt, and the like. Polymer foaming material refers to a microporous material with numerous bubbles inside it based on polymer (plastic, rubber, elastomer or natural polymer material). Typical polymer foaming materials such as polyurethane (Polyurethane) foam, Polystyrene foam, etc. Preferably said polymeric foam material is polyurethane foam.
较佳地,所述底板的内侧表面设有间隔或交错布置的内部加强筋;Preferably, the inner surface of the bottom plate is provided with internal reinforcing ribs arranged at intervals or in a staggered manner;
或者,所述底板的内侧表面和所述侧壁的内侧表面设有间隔或交错布置的内部加强筋。Alternatively, the inner side surface of the bottom plate and the inner side surface of the side wall are provided with internal reinforcing ribs arranged at intervals or in a staggered manner.
在本方案中,内部加强筋可以仅设置于底板的内侧表面,也可以同时在底板的内侧表面和侧壁的内侧表面进行设置。通过上述设置可以实现对下箱体的底板(和侧壁)进行加强。利用下箱体内侧的内部加强筋和外围的加强结构,提升了下箱体的整体强度,同时也便于在内部加强筋之间和/或加强结构的框架内形成空腔,更可以在空腔中放置保温材料,以提高下箱体的保温效果。In this solution, the internal reinforcing rib can be provided only on the inner surface of the bottom plate, or can be provided on the inner surface of the bottom plate and the inner surface of the side wall at the same time. The bottom plate (and the side wall) of the lower box body can be reinforced through the above arrangement. The overall strength of the lower box is improved by using the internal reinforcement ribs inside the lower box and the surrounding reinforcement structure, and it is also convenient to form a cavity between the internal reinforcement ribs and/or in the frame of the reinforcement structure. Insulation material is placed in the middle to improve the insulation effect of the lower box.
较佳地,至少一部分所述外部加强筋设置于与所述内部加强筋相对应的位置处。Preferably, at least a part of the external reinforcing ribs is arranged at a position corresponding to the internal reinforcing ribs.
在本方案中,在下箱体的内外形成对应的加强结构,提升下箱体整体的强度。In this solution, corresponding reinforcement structures are formed inside and outside the lower box to enhance the overall strength of the lower box.
较佳地,所述安装结构包括设置于所述加强结构内的容置孔和放置槽,所述容置孔与所述放置槽相连通,且所述容置孔具有通向所述加强结构外表面的一端;所述容置孔与所述放置槽分别用于安装构成所述连接机构的连接件和锁紧件,以使所述连接件通过所述容置孔与位于所述放置槽中的锁紧件相连接。Preferably, the installation structure includes an accommodating hole and a placement groove arranged in the reinforcement structure, the accommodating hole communicates with the placement groove, and the accommodating hole has a One end of the outer surface; the accommodating hole and the placement groove are respectively used to install the connecting piece and the locking piece that constitute the connecting mechanism, so that the connecting piece passes through the accommodating hole and is located in the placing groove Connected with the locking piece in.
在本方案中,采用上述结构形式,便于安装锁紧件和连接件。In this solution, the above-mentioned structural form is adopted to facilitate the installation of locking parts and connecting parts.
较佳地,所述容置孔的数量为若干个,每一所述容置孔均具有通向所述加强结构的侧部外表面的一端;Preferably, there are several accommodating holes, and each accommodating hole has one end leading to the side outer surface of the reinforcing structure;
或者,所述容置孔的数量为若干个,一部分所述容置孔具有通向所述加强结构的侧部外表面的一端,其余部分所述容置孔具有通向所述加强结构的底部外表面的一端。Alternatively, the number of the accommodating holes is several, one part of the accommodating holes has one end leading to the side outer surface of the reinforcing structure, and the rest of the accommodating holes have a bottom leading to the reinforcing structure one end of the outer surface.
在本方案中,上述两种形式的安装结构,通过与连接件和锁紧件配合,可以从侧面实现对快换单元或电池包固定单元的连接,或者从侧面和底面实现对快换单元或电池包固定单元的连接。当快换单元或电池包固定单元通过L型板的结构件连接到电池箱上时,可利用连接件和锁紧件,将L型板的两部分分别与加强结构的侧面及底部通过上述两种形式的安装结构固定连接,能够起到连接更加稳固的作用。而且上述两种形式的连接件呈一定夹角布置(优选相互垂直),能够对快换单元从两个方向起到固定作用,可靠性更高。In this solution, the above two forms of installation structures can realize the connection of the quick-change unit or the battery pack fixing unit from the side by cooperating with the connecting piece and the locking piece, or realize the connection of the quick-change unit or the battery pack fixing unit from the side and bottom. Connection of the battery pack holding unit. When the quick-change unit or the battery pack fixing unit is connected to the battery box through the structure of the L-shaped plate, the two parts of the L-shaped plate and the side and bottom of the reinforced structure can be connected through the above two parts by using the connecting piece and the locking piece. Various forms of installation structures are fixedly connected, which can play a more stable role in the connection. Moreover, the above two types of connecting parts are arranged at a certain angle (preferably perpendicular to each other), which can fix the quick change unit from two directions and have higher reliability.
较佳地,所述连接件包括螺杆连接件,所述锁紧件包括螺母锁紧件,所述螺母锁紧件用于与所述螺杆连接件螺纹连接。Preferably, the connecting piece includes a screw connecting piece, and the locking piece includes a nut locking piece, and the nut locking piece is used for threaded connection with the screw connecting piece.
在本方案中,采用螺杆连接件与螺母锁紧件,结构简单,连接方便、可靠。螺杆连接件可以是螺栓、螺钉等带有螺杆的连接件。螺母锁紧件包括常见的六角螺母、方形螺母等常见的螺母,或者膨胀螺母等特殊的螺母。In this scheme, the screw connecting piece and the nut locking piece are adopted, the structure is simple, and the connection is convenient and reliable. The screw connection can be a connection with a screw such as a bolt, a screw, or the like. Nut locking parts include common nuts such as hexagonal nuts and square nuts, or special nuts such as expansion nuts.
较佳地,所述容置孔在其轴向方向的至少一部分内侧表面作为放置槽,用于安装所述锁紧件。Preferably, at least a part of the inner surface of the accommodating hole in the axial direction is used as a placement groove for installing the locking member.
在本方案中,将容置孔沿其轴向方向上的部分或全部内侧表面作为放置槽,并将锁紧件(螺母锁紧件优选为膨胀螺母)置于其中,在容置孔内通过膨胀或嵌入的方式与容置孔压紧固定,安装快速、方便,并简化连接结构。In this solution, part or all of the inner surface of the accommodating hole along its axial direction is used as a placement groove, and the locking member (the nut locking member is preferably an expansion nut) is placed in it, and the inner surface of the accommodating hole is passed through The way of expansion or embedding is pressed and fixed with the accommodating hole, the installation is fast and convenient, and the connection structure is simplified.
较佳地,所述放置槽通过预置的锁紧件与加强结构共同成型,用于固定预置的锁紧件。Preferably, the placing groove is co-formed with the reinforcement structure through the pre-set locking part, so as to fix the pre-set locking part.
在本方案中,采用上述结构形式,螺母在制作下箱体时,采用预埋的方式形成预埋螺母预设于下箱体内,同时成型包覆于螺母的放置腔。使用时,能够通过螺栓直接连接至预埋螺母上,减少活动部件的设置,拆装方便。In this solution, the above-mentioned structure is adopted. When the nut is made into the lower box, the pre-embedded nut is pre-embedded in the lower box, and at the same time, the placement cavity covering the nut is formed. When in use, it can be directly connected to the embedded nut through bolts, reducing the setting of moving parts and facilitating disassembly and assembly.
较佳地,所述放置槽具有通向所述加强结构外表面的放置口,所述放置口用于将所述锁紧件置于所述放置槽中,所述放置槽内具有用于所述锁紧件在垂直于所述锁紧件与所述连接件的连接方向的方向上移动的活动空间。Preferably, the placement groove has a placement opening leading to the outer surface of the reinforcement structure, the placement opening is used to place the locking member in the placement groove, and the placement groove has a The moving space for the locking member to move in a direction perpendicular to the connection direction of the locking member and the connecting member.
在本方案中,采用带有放置口的放置槽,并在放置槽内放置有一定活动自由度的锁紧件,由于锁紧件是在下箱体制成之后安装,且锁紧件可以在容纳腔中有一定的活动自由度,装配方便,降低了对下箱体加工精度的要求,而且能够避免预埋锁紧件可能造成的对成型模具表面的损害。In this solution, a placement slot with a placement opening is used, and a locking piece with a certain degree of freedom of movement is placed in the placement slot. Since the locking piece is installed after the lower box is made, and the locking piece can be accommodated There is a certain degree of freedom of movement in the cavity, which is convenient for assembly, reduces the requirements for the machining accuracy of the lower box, and can avoid possible damage to the surface of the forming mold caused by the pre-embedded locking parts.
较佳地,所述加强结构的顶部表面设有密封槽,所述密封槽用于嵌入将电池箱的上盖与所述下箱体密封的密封条,所述放置槽的放置口位于所述密封槽内。Preferably, the top surface of the reinforcement structure is provided with a sealing groove, and the sealing groove is used to embed a sealing strip that seals the upper cover of the battery box and the lower box body, and the placement opening of the placement groove is located in the In the sealed groove.
在本方案中,采用上述结构形式,利用锁紧件,能够从侧面将快换单元固定于加强结构上。该结构形式便于将锁紧件安装至加强结构内较深的位置,且不会对下箱体的结构造成较大影响,而且锁紧件不会外露,提高了可靠性。In this solution, the above structural form is adopted, and the quick change unit can be fixed on the reinforcement structure from the side by using the locking member. This structural form is convenient for installing the locking member at a deeper position in the reinforcement structure without greatly affecting the structure of the lower box body, and the locking member is not exposed, which improves reliability.
较佳地,所述密封槽的槽底部设有若干槽内加强筋,所述槽内加强筋的长度方向垂直于所述密封槽的长度方向,所述放置槽的放置口设置于所述密封槽内的两相邻所述槽内加强筋之间的槽底部,相邻所述槽内加强筋之间的所述放置口的数量不大于两个。Preferably, the groove bottom of the sealing groove is provided with several reinforcement ribs in the groove, the length direction of the reinforcement ribs in the groove is perpendicular to the length direction of the sealing groove, and the placement opening of the placement groove is arranged on the sealing surface. At the bottom of the groove between two adjacent reinforcement ribs in the groove, the number of placement openings between adjacent reinforcement ribs in the groove is not more than two.
较佳地,所述加强结构内具有两个相对设置的抱臂,所述抱臂的末端具有内翻的卡接部,所述抱臂和所述卡接部形成所述放置槽,所述放置槽具有通向所述加强结构外表面的侧向开口,所述侧向开口用于形成所述放置口。Preferably, the reinforcement structure has two arms opposite to each other, and the ends of the arms have inwardly turned snap-fit parts, the arms and the snap-fit parts form the placement groove, and The placing groove has a lateral opening leading to the outer surface of the reinforcing structure, and the lateral opening is used to form the placing opening.
在本方案中,上述结构形式的放置槽,设置于加强结构内,在上述空间内设置放置槽,无需另外再开设孔或槽,以提高经济效益,且安装方便。In this solution, the placement slots of the above-mentioned structural form are arranged in the reinforcement structure, and the placement slots are set in the above-mentioned space, without additional holes or slots, so as to improve economic benefits and facilitate installation.
较佳地,所述放置槽内设有用于连接件与锁紧件连接前约束所述锁紧件活动的约束筋,所述约束筋形成于放置槽内两个相对的侧壁上,并与所述锁紧件相抵接,且所述约束筋从其所在侧壁至锁紧件宽度逐渐减小。Preferably, the placing groove is provided with restraining ribs for restricting the movement of the locking member before the connecting member is connected with the locking member, and the restraining ribs are formed on two opposite side walls in the placing groove, and are connected with The locking parts abut against each other, and the width of the restraining rib gradually decreases from the side wall where it is located to the locking part.
在本方案中,约束筋可以对放入放置槽中的螺母进行初步约束和定位,能够避免放入的螺母掉出 来。采用从侧壁到锁紧件逐渐变细的结构,在拧紧过程中,使得螺母在拧紧过程中可以允许有少量的活动旷量,从而实现螺母的活动。In this scheme, the restraining ribs can preliminarily restrain and position the nuts placed in the placement groove, and can prevent the nuts placed from falling out. The tapering structure from the side wall to the locking part allows a small amount of movement during the tightening process of the nut, so as to realize the movement of the nut.
较佳地,所述下箱体还包括连接板,所述连接板通过连接机构与安装结构相连,所述连接板固定于所述下箱体的侧面,所述连接板用于连接快换单元或电池包固定单元。Preferably, the lower box body further includes a connecting plate, the connecting plate is connected to the installation structure through a connecting mechanism, the connecting plate is fixed on the side of the lower box body, and the connecting plate is used for connecting the quick change unit or battery pack fixing unit.
在本方案中,通过在加强结构上设置连接板,并在连接板上设置快换单元或电池包固定单元,从而实现电池包与电动汽车的可拆卸快速连接或实现与电动汽车的固定连接,连接板的设置,使得电池包通过快换单元或电池包固定单元与电动汽车连接时,受力更加均衡,连接更加稳固。In this solution, by setting the connecting plate on the reinforced structure, and setting the quick-change unit or battery pack fixing unit on the connecting plate, the detachable and quick connection between the battery pack and the electric vehicle or the fixed connection with the electric vehicle can be realized. The setting of the connecting plate makes the force more balanced and the connection more stable when the battery pack is connected to the electric vehicle through the quick-change unit or the battery pack fixing unit.
通过安装结构来安装连接机构,可将电池包的快换单元固定在下箱体上便于含有该下箱体的电池包可拆卸连接至电动汽车上,或将电池包固定单元固定在下箱体上,从而便于含有该下箱体的电池固定连接于电动汽车上,并且该下箱体由非金属复合材质制成,与金属材质的壳体相比可减轻重量,且具有良好的保温效果。The connection mechanism is installed through the installation structure, and the quick-change unit of the battery pack can be fixed on the lower box to facilitate the detachable connection of the battery pack containing the lower box to the electric vehicle, or the battery pack fixing unit can be fixed on the lower box. Therefore, it is convenient for the battery containing the lower box to be fixedly connected to the electric vehicle, and the lower box is made of non-metallic composite material, which can reduce weight compared with a metal shell and has good heat preservation effect.
较佳地,所述连接板为L型连接板,所述L型连接板具有相互垂直的纵向连接部和横向连接部,所述纵向连接部与所述加强结构的侧面相连接,所述横向连接部与所述加强结构的底面相连接。Preferably, the connecting plate is an L-shaped connecting plate, and the L-shaped connecting plate has a longitudinal connecting portion and a transverse connecting portion perpendicular to each other, the longitudinal connecting portion is connected to the side of the reinforcement structure, and the transverse connecting portion The connection part is connected with the bottom surface of the reinforcement structure.
在本方案中,采用上述结构形式,L型连接板能够从两个方向与加强结构连接,提高连接固定效果。In this solution, the above-mentioned structural form is adopted, and the L-shaped connecting plate can be connected with the reinforcement structure from two directions, thereby improving the connection and fixing effect.
较佳地,所述下箱体的底面设有凹陷面,所述凹陷面用于安装所述横向连接部。Preferably, the bottom surface of the lower box body is provided with a concave surface, and the concave surface is used for installing the transverse connection part.
在本方案中,通过设置凹陷面,与底板的其他部分之间形成台阶面,以避让L型连接板的横向连接部,当横向连接部安装至凹陷面上时,能够确保电池箱的底面平整。In this solution, a stepped surface is formed between the recessed surface and other parts of the bottom plate to avoid the transverse connecting portion of the L-shaped connecting plate. When the transverse connecting portion is installed on the recessed surface, the bottom surface of the battery box can be guaranteed to be flat .
较佳地,所述加强结构的侧面表面和/或底面表面上设有涂胶槽,所述涂胶槽用于涂胶,以将所述连接板粘接固定。Preferably, a glue groove is provided on the side surface and/or the bottom surface of the reinforcement structure, and the glue groove is used for glue application to bond and fix the connecting plate.
在本方案中,采用上述结构形式,增强连接板与加强结构的连接固定效果,且安装方便。In this solution, the above-mentioned structural form is adopted to enhance the connection and fixing effect between the connection plate and the reinforcement structure, and the installation is convenient.
较佳地,所述下箱体还包括内壳体,所述内壳体叠放于所述下箱体内,所述内壳体与所述下箱体之间设有加强筋,且所述内壳体与所述下箱体之间形成有腔室结构。Preferably, the lower box further includes an inner shell, the inner shell is stacked in the lower box, a reinforcing rib is provided between the inner shell and the lower box, and the A chamber structure is formed between the inner casing and the lower box.
在本方案中,采用上述结构形式,由于内壳体叠放在下箱体内,形成复合结构,使得下箱体的强度进一步得到加强,同时也提高电池的保温效果。另外,在内壳体和下箱体之间设置加强筋,使得下箱体的结构得到了强化,满足电池箱的强度要求。同时,腔室结构提高了下箱体的隔热保温效果。In this solution, the above structural form is adopted, since the inner shell is stacked in the lower box to form a composite structure, which further strengthens the strength of the lower box and improves the heat preservation effect of the battery at the same time. In addition, reinforcing ribs are provided between the inner casing and the lower box, so that the structure of the lower box is strengthened, meeting the strength requirements of the battery box. At the same time, the chamber structure improves the heat insulation effect of the lower box.
一种电池包,其包括上盖、电池单元、电池包连接单元和上述的电池箱的下箱体,所述下箱体具有上端开口的容纳腔,所述电池单元安装于所述容纳腔,所述上盖盖设于所述下箱体上并将所述容纳腔封闭,所述电池包连接单元固定于所述加强结构上,所述电池包连接单元包括快换单元和电池包固定单元。A battery pack, which includes an upper cover, a battery unit, a battery pack connection unit, and the lower box body of the above-mentioned battery box, the lower box body has an accommodating cavity with an open upper end, the battery unit is installed in the accommodating cavity, The upper cover is arranged on the lower box and closes the accommodating cavity, the battery pack connecting unit is fixed on the reinforcement structure, and the battery pack connecting unit includes a quick change unit and a battery pack fixing unit .
在本方案中,该电池包将电池单元(直接由多个电芯组合形成无模组形式,或者通过多个由电芯组成的电池模组构成)封闭在上盖与下箱体围成的容纳腔内,对电池单元形成保护屏障且具有保温效果。并且,该电池包的下箱体采用非金属复合材质制成,与金属材质的壳体相比可减轻重量,进一步提高保温效果和经济效益。In this solution, the battery pack seals the battery unit (directly composed of multiple batteries to form a module-free form, or composed of multiple battery modules composed of batteries) in the box surrounded by the upper cover and the lower box. In the accommodating cavity, a protective barrier is formed for the battery unit and has a thermal insulation effect. Moreover, the lower case of the battery pack is made of non-metallic composite material, which can reduce the weight compared with the metal case, and further improve the heat preservation effect and economic benefits.
其中,快换单元包括但不限于:电/液冷连接器、锁止机构等,锁止机构包括螺纹锁止机构(通过多个螺栓把电池箱与车身进行固定的锁止机构)、锁销锁止机构(通过锁销锁止方式把电池箱与车身进行固定的锁止机构)、旋转锁止机构(通过旋转锁止方式把电池箱与车身进行固定的锁止机构)、翻转锁止机构(通过翻转锁止方式把电池箱与车身进行固定的锁止机构)、顶压锁止机构(通过顶压锁止方式把电池箱与车身进行固定的锁止机构)、错齿锁止机构(通过错齿锁止方式把电池箱与车身进行固定的锁止机构)、插销锁止机构(通过插销锁止方式把电池箱与车身进行固定的锁止机构)、推拉锁止机构(通过推拉锁止方式把电池箱与车身进行固定的锁止机构)。Among them, the quick change unit includes but is not limited to: electric/liquid cooling connector, locking mechanism, etc., and the locking mechanism includes a threaded locking mechanism (a locking mechanism that fixes the battery box and the vehicle body through multiple bolts), locking pins, etc. Locking mechanism (a locking mechanism that fixes the battery box to the vehicle body by locking pins), a rotation locking mechanism (a locking mechanism that fixes the battery box to the vehicle body by rotating and locking), and a flipping locking mechanism (The locking mechanism that fixes the battery box and the vehicle body by flipping and locking), the pressing locking mechanism (the locking mechanism that fixes the battery box and the vehicle body by pressing the locking method), the staggered tooth locking mechanism ( The locking mechanism that fixes the battery box and the vehicle body through the staggered locking method), the latch locking mechanism (the locking mechanism that fixes the battery box and the vehicle body through the latch locking method), the push-pull locking mechanism (the The locking mechanism that fixes the battery box and the vehicle body by way of locking).
电池包固定单元包括螺栓式锁紧机构或其他类型的固定连接式机构(包括但不限于机械式、电连接式或磁连接式等)等。一种电动汽车,所述电动汽车包括如上所述的电池包。The battery pack fixing unit includes a bolt-type locking mechanism or other types of fixed connection mechanisms (including but not limited to mechanical, electrical or magnetic connections, etc.). An electric vehicle, the electric vehicle includes the above-mentioned battery pack.
本方案中,通过安装合适的快换单元或电池包固定单元,使得电池包可用于快换电动汽车(电池包可拆卸地连接于车身,可以进行快速的车电分离)、充电型电动汽车(电池包固定于车身,以装载在车身上充电作为主要的补能手段)、兼具快换和充电功能的电动汽车等类型的电动汽车。In this solution, by installing a suitable quick-change unit or battery pack fixing unit, the battery pack can be used for quick-change electric vehicles (the battery pack is detachably connected to the vehicle body, enabling rapid separation of vehicle and electricity), rechargeable electric vehicles ( The battery pack is fixed on the body, and the charging on the body is used as the main means of supplementing energy), electric vehicles with quick change and charging functions and other types of electric vehicles.
在符合本领域常识的基础上,上述各优选条件,可任意组合,即得本发明各较佳实例。On the basis of conforming to common knowledge in the field, the above-mentioned preferred conditions can be combined arbitrarily to obtain preferred examples of the present invention.
本发明的积极进步效果在于:该下箱体由非金属复合材料制成,相对于金属材质的下箱体,保温效果更好,更适用于寒区使用,并且重量更轻。下箱体通过将侧壁向外延展形成加强结构,增强侧壁的强度,便于在该加强结构上设置安装结构,进一步便于安装连接机构,用于电池包配件的连接。The positive progress effect of the present invention is that: the lower box body is made of non-metallic composite material, and compared with the lower box body made of metal, it has better heat preservation effect, is more suitable for use in cold regions, and is lighter in weight. The lower box extends the side wall outwards to form a reinforcement structure, which enhances the strength of the side wall, facilitates the installation structure on the reinforcement structure, and further facilitates the installation of the connection mechanism for the connection of battery pack accessories.
附图说明Description of drawings
图1为实施例1的电池箱的下箱体隐藏内壳体的结构示意图。FIG. 1 is a schematic structural view of the lower box of the battery box hiding the inner casing in Embodiment 1. FIG.
图2为实施例1电池箱的下箱体的密封槽的局部结构示意图。Fig. 2 is a schematic diagram of the local structure of the sealing groove of the lower box body of the battery box in Example 1.
图3为实施例1电池箱的下箱体的一放置槽的结构示意图。FIG. 3 is a schematic structural view of a placement groove of the lower box body of the battery box in Example 1. FIG.
图4为实施例1隐藏锁紧件的另一放置槽的结构示意图。FIG. 4 is a structural schematic diagram of another slot for hiding the locking element in Embodiment 1. FIG.
图5为实施例1电池箱的结构示意图。FIG. 5 is a schematic structural view of the battery box of Example 1. FIG.
图6为实施例1的电池箱的局部剖面结构示意图。FIG. 6 is a partial cross-sectional structural schematic view of the battery box of Example 1. FIG.
图7为实施例2的电池箱的下箱体的一容置孔的放大图。FIG. 7 is an enlarged view of an accommodating hole of the lower box body of the battery box in Embodiment 2. FIG.
图8为试验例的电池箱的上箱盖的分解结构示意图。Fig. 8 is a schematic diagram of the exploded structure of the upper case cover of the battery case of the test example.
附图标记说明:Explanation of reference signs:
下箱体1 Lower box 1
底板11 base plate 11
侧壁12 side wall 12
加强结构121Strengthening Structures 121
第一加强部1211The first strengthening part 1211
第二加强部1212The second reinforcement part 1212
密封槽1213 Seal groove 1213
容置孔1214 Accommodating hole 1214
放置槽1215 Place slot 1215
约束筋12151 Constraint Rib 12151
外部加强筋1216 External ribs 1216
内部加强筋1217 Internal ribs 1217
槽内加强筋1218Reinforcing ribs in groove 1218
抱臂122arm 122
卡接部123Clamping part 123
凹陷面13 concave surface 13
涂胶槽14 Gluing tank 14
内壳体15 inner shell 15
连接件101 Connector 101
锁紧件102Locking piece 102
连接板2 connection plate 2
纵向连接部21 longitudinal connection 21
横向连接部22 Transverse connection 22
上盖3 Cover 3
电池箱10 battery box 10
箱盖外壳11aCover shell 11a
隔热层12aInsulation layer 12a
保护层13aprotective layer 13a
具体实施方式Detailed ways
下面通过实施例的方式进一步说明本发明,但并不因此将本发明限制在所述的实施例范围之中。The present invention is further illustrated below by means of examples, but the present invention is not limited to the scope of the examples.
实施例1Example 1
如图1-图6所示,本实施例公开了一种电池箱的下箱体,用于形成电池包。下箱体1具有底板11以及环绕底板11边缘设置的侧壁12,侧壁12的外周面上设置有加强结构121,侧壁12通过向外延展形成加强结构121,增强侧壁12的强度,便于在该加强结构121上设置安装结构,进一步便于安装连接机构,用于电池包配件(例如快换单元或电池包固定单元)的连接。当安装结构安装快换单元时,主要于电池包与电动汽车的底部挂接,便于电动汽车进行换电操作。当安装结构安装电池包固定单元时,主要用于将电池包固定在电动汽车上,而无须拆卸。As shown in FIGS. 1-6 , this embodiment discloses a lower box body of a battery box for forming a battery pack. The lower box body 1 has a bottom plate 11 and a side wall 12 arranged around the edge of the bottom plate 11. A reinforcement structure 121 is provided on the outer peripheral surface of the side wall 12. The side wall 12 is extended outward to form a reinforcement structure 121 to enhance the strength of the side wall 12. It is convenient to install an installation structure on the reinforcing structure 121 , and it is further convenient to install a connection mechanism for the connection of battery pack accessories (such as a quick change unit or a battery pack fixing unit). When the quick-change unit is installed in the installation structure, it is mainly connected to the bottom of the battery pack and the electric vehicle, so as to facilitate the battery exchange operation of the electric vehicle. When the installation structure installs the battery pack fixing unit, it is mainly used to fix the battery pack on the electric vehicle without disassembly.
下箱体1由非金属复合材料制成,相对于金属材质的下箱体1,保温效果更好,更适用于寒区使用,并且重量更轻。The lower box body 1 is made of non-metallic composite material. Compared with the lower box body 1 made of metal, it has better thermal insulation effect, is more suitable for use in cold regions, and is lighter in weight.
更具体地:More specifically:
进一步地,在本实施例中,下箱体的材质为SMC(Sheet molding compound)材质,其重量更轻,保温效果更好。Further, in this embodiment, the material of the lower box is SMC (Sheet molding compound), which is lighter in weight and better in heat preservation.
如图1和图4所示,进一步地,在本实施例中,加强结构121包括第一加强部1211、第二加强部1212和若干外部加强筋1216,第一加强部1211和第二加强部1212一上一下环绕侧壁12间隔设置,若干外部加强筋1216沿侧壁12的周向方向间隔设置于第一加强部1211和第二加强部1212之间。第一加强部1211和第二加强部1212在周向方向强化下箱体1的侧壁12的强度。外部加强筋1216设在第一加强部1211和第二加强部1212之间,以强化侧壁12在竖向方向的强度。第一加强部1211、第二加强部1212和若干外部加强筋1216的结构形式,增强下箱体1的侧壁12在环向和竖向方向上的强度,而且有利于下箱体1结构的轻量化。进一步地,本实施例中,第一加强部1211和第二加强部1212为水平向外延伸的板状结构,第一加强部1211的厚度大于第二加强部1212的厚度,下箱体侧面方向的连接机构主要设置在第一加强部1211或依托于第一加强部1211的实体结构上。As shown in Figures 1 and 4, further, in this embodiment, the reinforcing structure 121 includes a first reinforcing part 1211, a second reinforcing part 1212 and several external reinforcing ribs 1216, and the first reinforcing part 1211 and the second reinforcing part 1212 are spaced up and down around the side wall 12 , and a plurality of external reinforcing ribs 1216 are spaced between the first reinforcing part 1211 and the second reinforcing part 1212 along the circumferential direction of the side wall 12 . The first reinforcement part 1211 and the second reinforcement part 1212 reinforce the strength of the side wall 12 of the lower case 1 in the circumferential direction. The external reinforcing rib 1216 is disposed between the first reinforcing part 1211 and the second reinforcing part 1212 to strengthen the strength of the side wall 12 in the vertical direction. The structural forms of the first reinforcement part 1211, the second reinforcement part 1212 and several external reinforcement ribs 1216 enhance the strength of the side wall 12 of the lower box body 1 in the circumferential and vertical directions, and are beneficial to the structure of the lower box body 1. lightweight. Further, in this embodiment, the first reinforcement part 1211 and the second reinforcement part 1212 are plate-like structures extending horizontally outwards, the thickness of the first reinforcement part 1211 is greater than the thickness of the second reinforcement part 1212, and the side direction of the lower box body The connecting mechanism is mainly arranged on the first reinforcement part 1211 or on the solid structure relying on the first reinforcement part 1211 .
如图1所示,若干外部加强筋1216分隔第一加强部1211和第二加强部1212之间的空间为多个区域,有助于提升下箱体1的保温性能。进一步地,本实施例中,每个区域总体上呈长方体状。As shown in FIG. 1 , several external reinforcing ribs 1216 divide the space between the first reinforcing part 1211 and the second reinforcing part 1212 into multiple regions, which helps to improve the thermal insulation performance of the lower box body 1 . Further, in this embodiment, each region is generally in the shape of a cuboid.
如图1所示,在本实施例中,底板11的内侧表面和侧壁12的内侧表面设有交错布置的内部加强筋1217。利用下箱体1内侧的内部加强筋1217和外围的加强结构121,提升了下箱体1的整体强度,同时也便于在内部加强筋1217之间和加强结构121的框架内形成空腔,更可以在空腔中放置保温材料,以提高下箱体1的保温效果。更进一步地,内部加强筋1217在下箱体底面纵横相交布置,在下箱体侧面仅设置竖向加强筋。As shown in FIG. 1 , in this embodiment, internal reinforcing ribs 1217 are arranged in a staggered manner on the inner surface of the bottom plate 11 and the inner surface of the side wall 12 . The overall strength of the lower box body 1 is improved by using the internal reinforcement ribs 1217 and the peripheral reinforcement structure 121 on the inside of the lower box body 1, and it is also convenient to form a cavity between the internal reinforcement ribs 1217 and in the frame of the reinforcement structure 121, which is more convenient. Insulation materials can be placed in the cavity to improve the insulation effect of the lower box body 1 . Furthermore, the internal reinforcing ribs 1217 are arranged vertically and horizontally on the bottom of the lower box, and only vertical reinforcing ribs are provided on the side of the lower box.
如图1所示,进一步地,在本实施例中,有部分外部加强筋1216设置于与内部加强筋1217相对应的位置处,以在下箱体1的内外形成对应的加强结构,提升下箱体1整体的强度。As shown in Figure 1, further, in this embodiment, some external reinforcement ribs 1216 are arranged at positions corresponding to the internal reinforcement ribs 1217, so as to form a corresponding reinforcement structure inside and outside the lower box body 1, and lift the lower box body. Body 1 overall strength.
进一步地,在本实施例中,加强结构121上设有若干用于安装连接机构的安装结构。Further, in this embodiment, the reinforcing structure 121 is provided with several mounting structures for mounting the connecting mechanism.
进一步地,如图1和图3所示,安装结构包括设置于加强结构121内的容置孔1214和放置槽1215,容置孔1214与放置槽1215相连通,且容置孔1214具有通向加强结构121外表面的一端;容置孔1214与放置槽1215分别用于安装构成连接机构的连接件101和锁紧件102,以使连接件101通过容置孔1214与位于放置槽1215中的锁紧件102相连接。容置孔1214的数量为若干个,每一容置孔1214均具有通向加强结构121的侧部外表面的一端,连接件101通过容置孔1214连接于放置槽1215内的锁紧件102。Further, as shown in FIG. 1 and FIG. 3 , the installation structure includes an accommodating hole 1214 and a placement groove 1215 arranged in the reinforcing structure 121, the accommodating hole 1214 communicates with the placement groove 1215, and the accommodating hole 1214 has a One end of the outer surface of the reinforcement structure 121; the accommodating hole 1214 and the placement groove 1215 are respectively used to install the connecting piece 101 and the locking piece 102 constituting the connecting mechanism, so that the connecting piece 101 passes through the accommodating hole 1214 and is located in the placing groove 1215 The locking elements 102 are connected. The number of accommodating holes 1214 is several, and each accommodating hole 1214 has one end leading to the side outer surface of the reinforcement structure 121, and the connecting member 101 is connected to the locking member 102 in the placement groove 1215 through the accommodating holes 1214 .
更进一步地,在本实施例中,容置孔的数量为若干个,一部分容置孔具有通向加强结构的侧部外表面的一端,其余部分容置孔具有通向加强结构的底部外表面的一端。该安装结构,通过与连接件和锁紧件配合,可以从侧面和底面同时对快换单元的连接。当快换单元通过L型板的结构件连接到电池箱上时,可利用连接件和锁紧件,将L型板的纵向连接板(贴设于加强结构侧表面)和底部延伸板(向下翻转包围下箱体底面边缘)两部分分别与加强结构的侧面及底部通过上述两种形式的安装结构固定连接,能够起到连接更加稳固的作用。而且上述两种形式的连接件相互垂直,能够对快换单元从两个方向起到固定作用,可靠性更高。Furthermore, in this embodiment, the number of accommodating holes is several, some of the accommodating holes have one end leading to the side outer surface of the reinforcing structure, and the rest of the accommodating holes have a bottom outer surface leading to the reinforcing structure one end. The installation structure, by cooperating with the connecting piece and the locking piece, can simultaneously connect the quick change unit from the side and the bottom. When the quick-change unit is connected to the battery box through the structural parts of the L-shaped plate, the longitudinal connection plate (attached to the side surface of the reinforcement structure) and the bottom extension plate (towards the Turn down and surround the bottom edge of the lower box) and the two parts are respectively fixedly connected with the side and the bottom of the reinforcement structure through the above two forms of installation structures, which can play a role of more stable connection. Moreover, the above two types of connecting parts are perpendicular to each other, which can fix the quick change unit from two directions, and the reliability is higher.
如图2、图4和图6所示,连接件101包括螺杆连接件,锁紧件102包括螺母锁紧件,螺母锁紧件用于与螺杆连接件螺纹连接。在本实施例中,采用螺杆连接件与螺母锁紧件,结构简单,连接方便,可靠。更进一步地,螺杆连接件采用螺栓、螺钉等带有螺杆的连接件101。螺母锁紧件采用方形螺母。方形螺母能够最大程度上避免将螺母连接件放入到放置槽1215后在放置槽1215内的转动。As shown in FIG. 2 , FIG. 4 and FIG. 6 , the connecting piece 101 includes a screw connecting piece, and the locking piece 102 includes a nut locking piece, which is used for threaded connection with the screw connecting piece. In this embodiment, a screw connecting piece and a nut locking piece are used, which have a simple structure, convenient and reliable connection. Furthermore, the screw connection part adopts a connection part 101 with a screw such as a bolt or a screw. The nut locking part adopts a square nut. The square nut can avoid rotation in the placement groove 1215 after the nut connector is put into the placement groove 1215 to the greatest extent.
在本实施例中,采用带有放置口的放置槽1215,并在放置槽1215内放置有一定活动自由度的锁紧件,由于锁紧件是在下箱体1制成之后安装,且锁紧件可以在容纳腔中有一定的活动自由度,装配方便,降低了对下箱体1加工精度的要求,而且能够避免预埋锁紧件可能造成的对成型模具表面的损害。In this embodiment, a placement groove 1215 with a placement opening is used, and a locking piece with a certain degree of freedom of movement is placed in the placement groove 1215. Since the locking piece is installed after the lower box body 1 is made, and locked The parts can have a certain degree of freedom of movement in the accommodating cavity, and the assembly is convenient, which reduces the requirement on the processing accuracy of the lower box body 1, and can avoid damage to the surface of the forming mold that may be caused by the pre-embedded locking parts.
进一步地,在本实施例中,用于从侧面对快换单元进行固定连接的安装结构的容置孔1214的一端通向加强结构的侧部外表面,更进一步地,如图4所示,设置于第一延伸部1211与外部加强筋1216相交的位置处,并且在外露于外部加强筋1216分隔形成的区域内的部分的位置处设有加粗的结构,以增加连接的强度。该种情况下,上述安装结构的放置槽1215从加强结构的顶部向下延伸至与容置孔1214的另一端相连通。利用锁紧件,通过该安装结构能够从侧面将快换单元固定于加强结构121上。Further, in this embodiment, one end of the accommodating hole 1214 of the mounting structure used for fixedly connecting the quick change unit from the side leads to the side outer surface of the reinforcement structure. Further, as shown in FIG. 4 , It is arranged at the position where the first extension 1211 intersects with the external reinforcing rib 1216, and a thickened structure is provided at the position of the part exposed in the area separated by the external reinforcing rib 1216, so as to increase the strength of the connection. In this case, the placement groove 1215 of the above-mentioned installation structure extends downward from the top of the reinforcement structure to communicate with the other end of the accommodation hole 1214 . The quick change unit can be fixed on the reinforcing structure 121 from the side by using the locking piece.
如图1、图2和图3所示,更进一步地,在本实施例中,加强结构121的顶部表面设有密封槽1213,密封槽1213用于嵌入将电池箱10的上盖3与下箱体1密封的密封条,放置槽1215的放置口位于密封槽1213内。该结构形式便于将锁紧件安装至加强结构121内较深的位置,且不会对下箱体1的结构造成较大影响,而且锁紧件102不会外露,提高了可靠性。As shown in Figure 1, Figure 2 and Figure 3, further, in this embodiment, the top surface of the reinforcing structure 121 is provided with a sealing groove 1213, and the sealing groove 1213 is used to embed the upper cover 3 of the battery box 10 with the lower The sealing strip for sealing the box body 1, the placement opening of the placement groove 1215 is located in the sealing groove 1213 . This structural form is convenient for installing the locking member at a deeper position in the reinforcing structure 121 without greatly affecting the structure of the lower box body 1 , and the locking member 102 is not exposed, which improves reliability.
如图2所示,更进一步地,密封槽1213的槽底部设有若干槽内加强筋1218,槽内加强筋1218的长度方向垂直于密封槽1213的长度方向,放置槽1215的放置口设置于密封槽1213内的两相邻槽内加强筋1218之间的槽底部,相邻槽内加强筋1218之间的放置口的数量不大于两个,避免放置口设置得过多,影响加强结构的强度。As shown in Figure 2, further, the groove bottom of the sealing groove 1213 is provided with a number of ribs 1218 in the groove. Seal the bottom of the groove between the reinforcing ribs 1218 in two adjacent grooves in the sealing groove 1213, and the number of placing openings between the reinforcing ribs 1218 in adjacent grooves is not more than two, so as to avoid setting too many placing openings, which will affect the structure of the reinforcement. strength.
在本实施例中,图4示出了另一种形式的放置槽1215,为了展示放置槽1215的结构,将放置槽1215中的螺母锁紧件隐藏。放置槽1215具有通向加强结构121外表面的放置口,放置口用于将锁紧件(图中未示出)置于放置槽1215中,放置槽1215内具有用于锁紧件在垂直于锁紧件与连接件101的连接方向的方向上移动的活动空间。利用锁紧件,通过该安装结构能够从侧面将快换单元固定于加强结构121上。更进一步地,加强结构121内具有两个相对设置的抱臂122,抱臂122的末端具有内翻的卡接部123,抱臂122和卡接部123形成放置槽1215,放置槽1215具有通向加强结构121外表面的侧向开口,侧向开口用于形成放置口。放置槽1215设置于加强结构121内,无需另外再开设孔或槽,安装方便。In this embodiment, FIG. 4 shows another form of placement groove 1215 , in order to show the structure of the placement groove 1215 , the nut locking part in the placement groove 1215 is hidden. The placement groove 1215 has a placement opening leading to the outer surface of the reinforcement structure 121, and the placement opening is used to place the locking member (not shown in the figure) in the placement groove 1215. There is an active space for movement in the direction of the connection direction of the locking member and the connecting member 101 . The quick change unit can be fixed on the reinforcing structure 121 from the side by using the locking piece. Furthermore, the reinforcing structure 121 has two arms 122 opposite to each other. The end of the arms 122 has an inwardly turned engaging portion 123. The arm 122 and the engaging portion 123 form a placement groove 1215. The placement groove 1215 has a through The side opening to the outer surface of the reinforcing structure 121 is used to form a placement opening. The placing groove 1215 is arranged in the reinforcement structure 121, and no additional holes or grooves are required, which is convenient for installation.
如图3和图4所示,两种放置槽1215内均设有用于连接件101与锁紧件102连接前约束锁紧件102活动的约束筋12151,约束筋12151形成于放置槽1215内两个相对的侧壁12上,并与锁紧件102相抵接,且约束筋12151从其所在侧壁12至锁紧件102的宽度逐渐减小。约束筋12151可以对放入放置槽1215中的螺母进行初步约束和定位,能够避免放入的螺母掉出。采用从侧壁到锁紧件102的 方向逐渐变细的结构,在拧紧过程中,使得螺母在拧紧过程中可以允许有少量的移位,从而实现螺母的活动。As shown in Fig. 3 and Fig. 4, the two kinds of placement grooves 1215 are provided with restraining ribs 12151 for restricting the movement of the locking member 102 before the connecting member 101 and the locking member 102 are connected. On two opposite side walls 12, and abut against the locking piece 102, and the width of the restraining rib 12151 gradually decreases from the side wall 12 where it is located to the locking piece 102. The restraining ribs 12151 can preliminarily restrain and position the nuts placed in the placement groove 1215, and can prevent the nuts placed from falling out. The tapering structure from the side wall to the locking member 102 is adopted to allow a small amount of displacement of the nut during the tightening process, so as to realize the movement of the nut.
如图6所示,下箱体1还包括连接板2,连接板2通过连接机构与安装结构相连,连接板2固定于下箱体1的侧面,连接板2用于连接快换单元。在本实施例中,通过在加强结构121上设置连接板2,并在连接板2上设置快换单元,从而实现电池包与电动汽车的可拆卸快速连接,连接板2的设置,使得电池包通过快换单元元与电动汽车连接时,受力更加均衡,连接更加稳固。通过安装结构来安装连接机构,可将电池包的快换单元固定在下箱体1上便于含有该下箱体1的电池包可拆卸连接至电动汽车上,从而便于含有该下箱体1的电池固定连接于电动汽车上,并且该下箱体1由非金属复合材质制成,与金属材质的壳体相比可减轻重量,且具有良好的保温效果。As shown in FIG. 6 , the lower box body 1 also includes a connecting plate 2 connected to the installation structure through a connecting mechanism, the connecting plate 2 is fixed on the side of the lower box body 1, and the connecting plate 2 is used for connecting the quick change unit. In this embodiment, by setting the connecting plate 2 on the reinforcing structure 121 and setting the quick-change unit on the connecting plate 2, the detachable and quick connection between the battery pack and the electric vehicle is realized. The setting of the connecting plate 2 makes the battery pack When the quick-change unit is connected to the electric vehicle, the force is more balanced and the connection is more stable. The connection mechanism is installed through the installation structure, and the quick-change unit of the battery pack can be fixed on the lower box body 1, so that the battery pack containing the lower box body 1 can be detachably connected to the electric vehicle, so as to facilitate the battery containing the lower box body 1 It is fixedly connected to the electric vehicle, and the lower box body 1 is made of non-metal composite material, which can reduce weight compared with the metal shell and has good heat preservation effect.
如图6所示,进一步地,在本实施例中,连接板2为L型连接板2,L型连接板2具有相互垂直的纵向连接部21和横向连接部22,纵向连接部21与加强结构121的侧面相连接,横向连接部22与加强结构121的底面相连接。L型连接板2能够从两个方向与加强结构121连接,提高连接固定效果。As shown in Figure 6, further, in this embodiment, the connecting plate 2 is an L-shaped connecting plate 2, and the L-shaped connecting plate 2 has a longitudinal connecting portion 21 and a transverse connecting portion 22 perpendicular to each other, and the longitudinal connecting portion 21 and the reinforcement The side surfaces of the structure 121 are connected, and the transverse connecting portion 22 is connected with the bottom surface of the reinforcing structure 121 . The L-shaped connecting plate 2 can be connected to the reinforcing structure 121 from two directions, so as to improve the connection and fixing effect.
更进一步地,本实施例中,下箱体1的底面设有凹陷面13,与底板11的其他部分之间形成台阶面,凹陷面13用于安装横向连接部22。当横向连接部22安装至加强结构上时,通过设置凹陷面13,以避让L型连接板2的横向连接部22,使得电池箱10的底面更加平整。Furthermore, in this embodiment, the bottom surface of the lower box body 1 is provided with a concave surface 13 , which forms a stepped surface with other parts of the bottom plate 11 , and the concave surface 13 is used for installing the transverse connecting portion 22 . When the transverse connecting portion 22 is installed on the reinforcement structure, the concave surface 13 is provided to avoid the transverse connecting portion 22 of the L-shaped connecting plate 2 , so that the bottom surface of the battery box 10 is more flat.
进一步地,加强结构121的侧面表面和底面表面上均设有涂胶槽14,涂胶槽14用于涂胶,以将连接板2粘接固定,增强连接板2与加强结构121的连接固定效果,且安装方便。Further, the side surface and the bottom surface of the reinforcement structure 121 are provided with a glue groove 14, the glue groove 14 is used for glue application, so as to bond and fix the connection plate 2, and strengthen the connection and fixation between the connection plate 2 and the reinforcement structure 121 effect, and easy to install.
如图6所示,本实施例中,下箱体1还包括内壳体15,内壳体15叠放于下箱体1内,内壳体15与下箱体1之间设有加强筋,且内壳体15与下箱体1之间形成有腔室结构。在本实施例中,由于内壳体15叠放在下箱体1内,形成复合结构,使得下箱体1的强度进一步得到加强,同时也提高电池的保温效果。另外,在内壳体15和下箱体1之间设置加强筋,使得下箱体1的结构得到了强化,满足电池箱10的强度要求。同时,腔室结构提高了下箱体1的隔热保温效果,并且,下箱体1由非金属复合材料制成,与金属材料的壳体相比,进一步增强了保温性能。在本实施例中下箱体1由SMC材质制成,相对于金属材料下箱体1,非金属复合材料下箱体1的保温性能更好,重量比金属材质箱体轻,生产工艺更加简单,提高了经济效益。As shown in Figure 6, in this embodiment, the lower box body 1 also includes an inner casing 15, the inner casing 15 is stacked in the lower box body 1, and reinforcing ribs are provided between the inner casing 15 and the lower box body 1 , and a cavity structure is formed between the inner casing 15 and the lower box body 1 . In this embodiment, since the inner casing 15 is stacked in the lower case 1 to form a composite structure, the strength of the lower case 1 is further strengthened, and the heat preservation effect of the battery is also improved. In addition, reinforcing ribs are provided between the inner casing 15 and the lower box body 1 , so that the structure of the lower box body 1 is strengthened to meet the strength requirement of the battery box 10 . At the same time, the cavity structure improves the heat insulation effect of the lower box body 1, and the lower box body 1 is made of non-metallic composite material, which further enhances the heat insulation performance compared with the shell made of metal material. In this embodiment, the lower box body 1 is made of SMC material. Compared with the lower box body 1 made of metal material, the lower box body 1 of non-metallic composite material has better thermal insulation performance, lighter weight than the metal material box body, and the production process is simpler. , improved economic efficiency.
本实施例还公开了一种电池包,其包括上盖3、电池单元、电池包连接单元和上述的电池箱的下箱体1,下箱体1具有上端开口的容纳腔,电池单元安装于容纳腔,上盖3盖设于下箱体1上并将容纳腔封闭,电池包连接单元固定于加强结构121上,电池包连接单元包括快换单元。在本实施例中,该电池包将电池单元(通过多个由电芯组成的电池模组构成)封闭在上盖3与下箱体1围成的容纳腔内,对电池单元形成保护屏障且具有保温效果。并且,该电池包的下箱体1采用非金属复合材质制成,与金属材质的壳体相比可减轻重量,进一步提高保温效果和经济效益。This embodiment also discloses a battery pack, which includes an upper cover 3, a battery unit, a battery pack connection unit, and the lower box body 1 of the above-mentioned battery box. The lower box body 1 has an accommodating chamber with an open upper end, and the battery unit is installed The accommodating cavity, the upper cover 3 is set on the lower box body 1 to close the accommodating cavity, the battery pack connection unit is fixed on the reinforcement structure 121, and the battery pack connection unit includes a quick change unit. In this embodiment, the battery pack seals the battery unit (composed of a plurality of battery modules composed of batteries) in the accommodation chamber surrounded by the upper cover 3 and the lower box 1, forming a protective barrier for the battery unit and It has thermal insulation effect. Moreover, the lower case 1 of the battery pack is made of non-metallic composite material, which can reduce the weight compared with the case made of metal, and further improve the heat preservation effect and economic benefits.
本实施例还公开了一种电动汽车,电动汽车包括如上所述的电池包。电动汽车为快换电动汽车(电池包可拆卸地连接于车身,可以进行快速的车电分离)。This embodiment also discloses an electric vehicle, which includes the above-mentioned battery pack. The electric vehicle is a quick-change electric vehicle (the battery pack is detachably connected to the body, which can be quickly separated from the vehicle and electricity).
实施例2Example 2
如图7所示,本实施例与实施例1基本相同,不同之处在于,在本实施例中,容置孔1214在其轴向方向的至少一部分内侧表面作为放置槽1215(即放置槽1215为容置孔1214的一部分),用于安装锁紧件102。在本实施例中,将容置孔1214沿其轴向方向上的部分内侧表面作为放置槽1215,并将锁紧件102置于其中,锁紧件102在本实施例中优选为膨胀螺母,在容置孔1214内通过膨胀或嵌入的方式与容置孔1214压紧固定,安装快速、方便,并简化连接结构。但相对于实施例1的安装结构设置方式而言,实施例2的安装结构的设置方式在锁紧件102的安装过程中会较为繁琐,且膨胀螺母也通常会较方形螺母在重量上更重。As shown in Figure 7, this embodiment is basically the same as Embodiment 1, the difference is that in this embodiment, at least a part of the inner surface of the accommodating hole 1214 in its axial direction is used as a placement groove 1215 (i.e. placement groove 1215 is a part of the accommodation hole 1214 ), for installing the locking member 102 . In this embodiment, part of the inner surface of the accommodating hole 1214 along its axial direction is used as a placement groove 1215, and the locking member 102 is placed therein. The locking member 102 is preferably an expansion nut in this embodiment. The accommodating hole 1214 is compressed and fixed with the accommodating hole 1214 by means of expansion or embedding, so that the installation is fast and convenient, and the connection structure is simplified. However, compared with the setting method of the installation structure in embodiment 1, the setting method of the installation structure in embodiment 2 will be more cumbersome in the installation process of the locking member 102, and the expansion nut is usually heavier than the square nut in weight .
实施例3Example 3
放置槽可通过预置的锁紧件与加强结构共同成型,用于固定预置的锁紧件。螺母在制作下箱体时,采用预埋的方式形成预埋螺母预设于下箱体内,同时成型包覆于螺母的放置腔。使用时,能够通过螺栓直接连接至预埋螺母上,减少活动部件的设置,拆装方便。但是这种安装结构的固定形式,相对来说,对下箱体的加工精度要求较高,而且预制的螺母容易对下箱体的成型模具造成伤害。The placement groove can be co-formed with the reinforcement structure through the pre-set locking part, and is used for fixing the pre-set locking part. When the nut is made into the lower box, the embedded nut is pre-embedded in the lower box by means of pre-embedding, and at the same time, the placement cavity covering the nut is formed. When in use, it can be directly connected to the embedded nut through bolts, reducing the setting of moving parts and facilitating disassembly and assembly. However, the fixing form of this installation structure requires relatively high machining accuracy of the lower box body, and the prefabricated nuts are easy to cause damage to the molding die of the lower box body.
除了上述实施例,在其他实施例中还可以:In addition to the above embodiments, in other embodiments it is also possible to:
外部加强筋1216将第一加强部1211和第二加强部1212之间的空间分隔形成的区域内可以填充有轻质保温材料。The area formed by the space between the first reinforcing part 1211 and the second reinforcing part 1212 separated by the outer reinforcing rib 1216 may be filled with a lightweight thermal insulation material.
上述轻质保温材料包括但不限于:聚合物发泡材料、气凝胶毡等等。聚合物发泡材料是指以聚合物(塑料、橡胶、弹性体或天然高分子材料)为基础而其内部具有无数气泡的微孔材料,典型的聚合物发泡材料如聚氨酯(Polyurethane)泡沫、聚苯乙烯(Polystyrene)泡沫等等。优选上述轻质保温材料采用气凝胶毡。The aforementioned lightweight thermal insulation materials include, but are not limited to: polymer foam materials, airgel felts, and the like. Polymer foaming material refers to a microporous material with numerous bubbles inside it based on polymer (plastic, rubber, elastomer or natural polymer material). Typical polymer foaming materials such as polyurethane (Polyurethane) foam, Polystyrene foam, etc. Preferably, the above-mentioned light-weight insulation material adopts airgel felt.
底板的内侧表面和/或侧壁的内侧表面可以设有间隔或交错布置的内部加强筋。内部加强筋可以仅设置于底板的内侧表面,也可以同时在底板的内侧表面和侧壁的内侧表面进行设置,以实现对下箱体的底板和侧壁进行加强。The inner side surface of the bottom plate and/or the inner side surface of the side wall may be provided with internal reinforcing ribs arranged at intervals or in a staggered manner. The internal reinforcing ribs can be arranged only on the inner surface of the bottom plate, or can be arranged on the inner surface of the bottom plate and the inner surface of the side wall at the same time, so as to realize the reinforcement of the bottom plate and the side wall of the lower box.
下箱体内侧可以不设置内壳体。在设置内壳体的情况下,可以使放置电池的腔室更加规整,而且也能在一定程度上提升下箱体的强度。The inner casing may not be provided inside the lower box. In the case of setting the inner casing, the chamber for placing the battery can be made more regular, and the strength of the lower box can also be improved to a certain extent.
容置孔1214可以仅具有通向加强结构121的侧部外表面或底部外表面的一端。当容置孔1214仅具有通向加强结构121的侧部外表面的一端时,可以从侧面实现对快换单元或电池包固定单元的连接。当容置孔1214仅具有通向加强结构121的底部外表面的一端时,可以从底面实现对快换单元或电池包固定单元的连接。The accommodating hole 1214 may have only one end leading to the side outer surface or the bottom outer surface of the reinforcement structure 121 . When the accommodating hole 1214 has only one end leading to the side outer surface of the reinforcement structure 121 , the connection to the quick change unit or the battery pack fixing unit can be realized from the side. When the accommodating hole 1214 has only one end leading to the bottom outer surface of the reinforcement structure 121 , the connection to the quick change unit or the battery pack fixing unit can be realized from the bottom surface.
用于实现快换单元或电池包固定单元与下箱体连接的连接板也可以仅有纵向连接板,或者仅有底部延伸板。在连接板为L型板的情况下,纵向连接板和底部延伸板可以呈现其他夹角角度。The connection plate used to realize the connection between the quick change unit or the battery pack fixing unit and the lower case may also only have a longitudinal connection plate, or only have a bottom extension plate. In the case that the connecting plate is an L-shaped plate, the longitudinal connecting plate and the bottom extension plate may present other included angles.
连接件101的螺杆连接件还可以是螺钉等带有螺杆的连接件,螺母锁紧件还可以是六角螺母、膨胀螺母等等。The screw connecting piece of the connecting piece 101 may also be a connecting piece with a screw such as a screw, and the nut locking piece may also be a hex nut, an expansion nut, or the like.
密封槽1213的槽底部也可以不设置槽内加强筋1218。The groove bottom of the sealing groove 1213 may also not be provided with the reinforcing rib 1218 in the groove.
涂胶槽可以设置在加强结构的侧面表面或底面表面上。Glue grooves may be provided on the side surfaces or the bottom surface of the reinforcing structure.
可以在外部加强筋1216分隔形成的区域内与快换单元的锁轴相匹配的圆形避让孔,避让孔至少连接第一连接部和第二连接部。There may be a circular avoidance hole matched with the lock shaft of the quick change unit in the area formed by the outer rib 1216, and the avoidance hole at least connects the first connection part and the second connection part.
下箱体的加强结构121上还可以安装有其他结构的快换单元,或者安装有电池包固定单元,其他结构的快换单元用于与电动汽车可拆卸连接,电池包固定单元用于与电动汽车固定连接。其中,其他快换单元包括但不限于:电/液冷连接器、锁止机构(电池包端)等。电/液冷连接器包括电连接器和/或液冷连接器,电连接器用于与电动汽车的电连接,液冷连接器主要是用于在电池包内部使用液冷机构的情况下作为液冷机构与电动汽车连接的接口,对电池包进行冷却,提高安全性。锁止机构(电池包端)包括螺纹锁止机构(通过多个螺栓把电池箱与车身进行固定的锁止机构)、锁销锁止机构(通过锁销锁止方式把电池箱与车身进行固定的锁止机构)、旋转锁止机构(通过旋转锁止方式把电池箱与车身进行固定的锁止机构)、翻转锁止机构(通过翻转锁止方式把电池箱与车身进行固定的锁止机构)、顶压锁止机构(通过顶压锁止方式把电池箱与车身进行固定的锁止机构)、其他类型的错齿锁止机构(通过错齿锁止方式把电池箱与车身进行固定的锁止机构)、插销锁止机构(通过插销锁止方式把电池箱与车身进行固定的锁止机构)、推拉锁止机构(通过推拉锁止方式把电池箱与车身进行固定的锁止机构)等等设置于电池包端(相对于车端而言)的锁止机构。固定单元包括螺栓式锁紧机构或其他类型的固定连接式机构(包括但不限于机械式、电连接式或磁连接式等)等。The reinforcement structure 121 of the lower box can also be equipped with quick-change units of other structures, or with battery pack fixing units. The quick-change units of other structures are used for detachable connection with electric vehicles, and the battery pack fixing units are used for connecting with electric vehicles Car fixed connection. Among them, other quick-change units include, but are not limited to: electrical/liquid cooling connectors, locking mechanisms (battery pack ends), etc. Electric/liquid cooling connectors include electrical connectors and/or liquid cooling connectors. Electrical connectors are used for electrical connection with electric vehicles. Liquid cooling connectors are mainly used as liquid cooling mechanisms when using liquid cooling mechanisms inside the battery pack. The interface between the cold mechanism and the electric vehicle cools the battery pack and improves safety. The locking mechanism (battery pack side) includes a threaded locking mechanism (a locking mechanism that fixes the battery box to the vehicle body through multiple bolts), a lock pin locking mechanism (a locking mechanism that fixes the battery box to the vehicle body by locking pins) locking mechanism), rotation locking mechanism (locking mechanism that fixes the battery box and the body by rotating and locking), flipping locking mechanism (locking mechanism that fixes the battery ), top pressure locking mechanism (the locking mechanism that fixes the battery box and the vehicle body by the top pressure locking method), other types of staggered tooth locking mechanism (the battery box and the vehicle body are fixed by the staggered tooth locking method) locking mechanism), latch locking mechanism (a locking mechanism that fixes the battery box and the vehicle body by a latch locking method), push-pull locking mechanism (a locking mechanism that fixes the battery box and the vehicle body by a push-pull locking method) Wait for the locking mechanism that is arranged on the battery pack end (relative to the car end). The fixing unit includes a bolt-type locking mechanism or other types of fixed connection mechanisms (including but not limited to mechanical, electrical or magnetic connections, etc.) and the like.
通过安装合适的快换单元或电池包固定单元,使得电池包可用于快换电动汽车(电池包可拆卸地连接于车身,可以进行快速的车电分离)、充电型电动汽车(电池包固定于车身,以装载在车身上充电作为主要的补能手段)、兼具快换和充电功能的电动汽车等类型的电动汽车。By installing a suitable quick-change unit or battery pack fixing unit, the battery pack can be used for quick-change electric vehicles (the battery pack is detachably connected to the Body, with charging on the body as the main means of energy supplement), electric vehicles with quick change and charging functions and other types of electric vehicles.
下箱体材质也可以是其他重量轻、具有一定强度和高温性能的高分子复合材料,优选高分子复合材料为纤维增强树脂基复合材料。纤维增强树脂基复合材料可以是碳纤维增强树脂基复合材料、和/或树脂纤维增强树脂基复合材料、和/或陶瓷纤维增强树脂基复合材料、和/或其他类型的玻璃纤维增强树脂基复合材料。The material of the lower box can also be other polymer composite materials with light weight, certain strength and high temperature performance, preferably the polymer composite material is a fiber-reinforced resin-based composite material. The fiber reinforced resin matrix composite may be carbon fiber reinforced resin matrix composite, and/or resin fiber reinforced resin matrix composite, and/or ceramic fiber reinforced resin matrix composite, and/or other types of glass fiber reinforced resin matrix composite .
试验例Test case
某快换电动汽车目前使用钣金材质电池包(使用云母片作为保温材料),其重量为371.5kg。准备相同的尺寸规格(外部尺寸以及电池箱内部空间尺寸)的非金属复合材质电池包。A quick-change electric vehicle currently uses sheet metal battery packs (using mica sheets as insulation materials), and its weight is 371.5kg. Prepare non-metallic composite material battery packs with the same size specifications (external dimensions and internal space dimensions of the battery box).
利用实施例1中的非金属复合材料下箱体,下箱体与内壳体之间的腔室结构的高度(即下箱体与内壳体相对的表面之间的距离)为5mm,当腔室结构内不放置气凝胶时形成的下箱体记为非金属复合材料下箱体A,当腔室结构内放置气凝胶时形成的下箱体记为非金属复合材料下箱体B,非金属复合材料下箱体A和非金属复合材料下箱体B分别采用卡扣扣合的方式与上箱盖组合,形成非金属复合材料电池箱(可参见图5),分别记作非金属复合材料电池箱A和非金属复合材料电池箱B,分别装入电池模组及必要的电气元件后形成非金属复合材质电池包A和非金属复合材质电池包B。Utilize the non-metallic composite material lower casing in embodiment 1, the height of the chamber structure between the lower casing and the inner casing (that is, the distance between the opposite surfaces of the lower casing and the inner casing) is 5mm, when The lower box formed when no airgel is placed in the chamber structure is recorded as the lower box of non-metallic composite material, and the lower box formed when airgel is placed in the chamber structure is recorded as the lower box of non-metallic composite material B. The lower box body A of the non-metallic composite material and the lower box body B of the non-metallic composite material are respectively combined with the upper box cover by means of buckle fastening to form a non-metallic composite material battery box (see Figure 5), respectively recorded as The non-metal composite battery box A and the non-metal composite battery box B are respectively loaded with battery modules and necessary electrical components to form a non-metal composite battery pack A and a non-metal composite battery pack B.
如图8所示,上述用于与非金属复合材质下箱体A以及与非金属复合材质下箱体B分别形成非 金属复合材质电池箱的非金属复合材质的上盖3包括:箱盖外壳11a、隔热层12a和保护层13a。隔热层12a和保护层13a依次覆盖并固定于箱盖外壳11a朝向下箱体一侧,箱盖外壳11a的材质为SMC,隔热层12a的材质为厚度5mm的气凝胶毡,保护层13a的材质为防火布,箱盖外壳11a与隔热层12a之间以及隔热层12a与保护层13a之间均采用结构胶粘接连接的方式连接,并在箱盖外壳11a上设置凹凸结构以增加强度,上盖3与下箱体之间采用U型密封的方式进行密封,上盖3的侧面设有凹陷部,与设置于下箱体侧面的凸起部配合,形成卡扣连接(U型密封和卡扣连接如图6所示),上盖3与下箱盖一次模压,实现卡扣连接结构的扣合。As shown in Figure 8, the upper cover 3 of the non-metallic composite material used to form the non-metallic composite material battery box with the non-metallic composite material lower box body A and the non-metallic composite material lower box body B respectively includes: the box cover shell 11a, heat insulating layer 12a and protective layer 13a. The heat insulation layer 12a and the protective layer 13a are sequentially covered and fixed on the side of the box cover shell 11a facing the lower box body. The material of the box cover shell 11a is SMC, the material of the heat insulation layer 12a is airgel felt with a thickness of 5mm, and the protective layer The material of 13a is fireproof cloth, and the connection between the cover shell 11a and the heat insulation layer 12a and between the heat insulation layer 12a and the protective layer 13a are all connected by structural adhesive, and a concave-convex structure is set on the box cover shell 11a In order to increase the strength, the upper cover 3 and the lower box are sealed in a U-shaped seal, and the side of the upper cover 3 is provided with a concave part, which cooperates with the raised part arranged on the side of the lower box to form a snap connection ( U-shaped seal and buckle connection as shown in Figure 6), the upper cover 3 and the lower box cover are molded once to realize the fastening of the buckle connection structure.
对相同尺寸规格的非金属复合材质电池包A、非金属复合材质电池包B以及钣金材质电池包进行测试。Test the non-metallic composite material battery pack A, non-metallic composite material battery pack B and sheet metal battery pack of the same size and specification.
重量测试方面,非金属复合材料下箱体B的质量为45kg,而相同尺寸规格的钣金材质下箱体(使用云母片作为保温材料)其质量为60.4kg。相较于钣金材质下箱体,非金属复合材质下箱体B减重达到25.5%。非金属复合材料电池箱B的重量为57.8kg,钣金材质电池箱的重量为70.772kg,非金属复合材质电池箱重量优势明显。非金属复合材料下箱体A,相较于非金属复合材料下箱体B,缺少了在腔室结构中放置的气凝胶毡,由于气凝胶毡的密度较小,而使用量不大,因此,非金属复合材料下箱体A的质量与非金属复合材料下箱体B相当,略有降低(几乎可以忽略)。在电池包总体重量方面,非金属复合材料电池包A和非金属复合材料电池包B的总体重量相较于钣金材质电池包,总体重量减少2-3%,重量优势明显。In terms of weight test, the mass of the non-metallic composite lower box B is 45kg, while the sheet metal lower box (using mica sheet as insulation material) of the same size and specification has a mass of 60.4kg. Compared with the lower box made of sheet metal, the lower box B made of non-metallic composite material has a weight reduction of 25.5%. The weight of the battery box B made of non-metallic composite material is 57.8kg, and the weight of the battery box made of sheet metal is 70.772kg. The weight advantage of the battery box made of non-metallic composite material is obvious. Compared with the lower box B of non-metallic composite material, the lower box A of non-metallic composite material lacks the airgel felt placed in the chamber structure. Due to the lower density of the airgel felt, the amount of use is not large , therefore, the quality of the non-metallic composite lower box A is equivalent to that of the non-metallic composite lower box B, with a slight decrease (almost negligible). In terms of the overall weight of the battery pack, the overall weight of the non-metallic composite battery pack A and the non-metallic composite battery pack B is 2-3% less than that of the sheet metal battery pack, and the weight advantage is obvious.
强度测试方面,非金属复合材质下箱体A和非金属复合材质下箱体B,以及用于与二者组合形成复合材料非金属电池箱的非金属复合材料上盖均满足GB/T 31467.3-2015《电动汽车用锂离子动力蓄电池包和系统第3部分:安全性要求与测试方法》所规定的强度等方面的要求(实际测试中可达到标准的1.5倍)。能够用于电动汽车。In terms of strength testing, the non-metallic composite material lower box A and the non-metallic composite material lower box B, and the non-metallic composite material upper cover used to form a composite non-metallic battery box with the two all meet GB/T 31467.3- 2015 "Lithium-ion Traction Battery Packs and Systems for Electric Vehicles Part 3: Safety Requirements and Test Methods" stipulates the strength and other requirements (the actual test can reach 1.5 times the standard). Can be used in electric vehicles.
保温性能和隔热性能方面:初始包内温度在20-30℃,并放置在7-9℃的环境中经历600min,非金属复合材质电池包A的包内电芯单体的累计温度变化率(累计降温速率)低于钣金材质电池包的50%(电芯单体温度通过光纤测量),非金属复合材质电池包B的包内电芯单体的累计温度变化率更是仅有钣金材质电池包的约40%。在更低温度下,这个优势更加明显,在北方寒冷地区使用,能够保证电芯的温度处于较佳的运行温度下。而且经过测试,非金属复合材料电池包A和非金属复合材料电池包B可耐1000℃高温,在模拟电池起火的试验中,即使电池完全燃烧,非金属复合材料箱体在整个试验过程中基本保持完好,仅出现过冒烟而没有明火。In terms of thermal insulation performance and heat insulation performance: the initial temperature in the package is 20-30°C, and it is placed in an environment of 7-9°C for 600 minutes, the accumulative temperature change rate of the cells in the pack of non-metallic composite battery pack A (The accumulative cooling rate) is lower than 50% of the battery pack made of sheet metal (the temperature of the single cell is measured by optical fiber), and the accumulative temperature change rate of the single cell in the non-metallic composite battery pack B is only the sheet metal battery pack. About 40% of the battery pack is made of gold material. This advantage is more obvious at lower temperatures, and it can ensure that the temperature of the battery core is at a better operating temperature when used in cold northern regions. Moreover, after testing, the non-metallic composite material battery pack A and the non-metallic composite material battery pack B can withstand a high temperature of 1000°C. In the test of simulating a battery fire, even if the battery is completely burned, the non-metallic composite material box is basically in the whole test process. In good condition with only smoke and no open flames.
非金属复合材质电池包A和非金属复合材质电池包B的电芯放置腔内灌注导热胶(导热胶灌注高度为电池高度的1/3左右),一来增加电芯之间的温度均一性,避免由于个别电芯温度异常导致的热失控。二来也使得电池箱内部的各电芯(或者由电芯形成的电池模组)形成一个整体,增加了电池包的整体强度。上述情况下的非金属复合材料电池包B与上述钣金材料电池包相比,在相同的环境中,以40A的充电电流充电(SOC从0-100%)时,钣金材质电池包比非金属复合材质电池包B累计温升高5℃以上,非金属复合材质电池包B相较于钣金材质电池包充电容量高5%以上,且复合材料非金 属电池包的箱体内部最大温差(通过记录所有正负极耳温度获得)均匀性维持在1.5-2℃。这不仅与使用了导热胶有关,还与SMC的比热容及保温性能高于钣金材料有关,上述因素使得本申请的非金属复合材料电池包在避免热失控方面较钣金材质电池包更具优势。The cell placement cavity of non-metallic composite battery pack A and non-metallic composite battery pack B is filled with thermally conductive glue (the filling height of thermally conductive glue is about 1/3 of the height of the battery), so as to increase the temperature uniformity between the cells , to avoid thermal runaway caused by abnormal temperature of individual cells. Secondly, the battery cells (or battery modules formed by the battery cells) inside the battery box are formed as a whole, which increases the overall strength of the battery pack. Comparing the non-metallic composite battery pack B in the above case with the above-mentioned sheet metal battery pack, in the same environment, when charging with a charging current of 40A (SOC from 0-100%), the sheet metal battery pack is faster than the non-metallic battery pack. The accumulative temperature rise of metal composite battery pack B is more than 5°C, the charging capacity of non-metallic composite battery pack B is more than 5% higher than that of sheet metal battery packs, and the maximum temperature difference inside the box of composite non-metallic battery packs ( Obtained by recording all positive and negative lug temperatures) Uniformity maintained at 1.5-2°C. This is not only related to the use of thermally conductive adhesive, but also related to the specific heat capacity and thermal insulation performance of SMC higher than that of sheet metal materials. The above factors make the non-metallic composite battery pack of this application more advantageous than sheet metal battery packs in terms of avoiding thermal runaway .
上述试验例所使用到的部分原料性能如下:The performance of some raw materials used in the above-mentioned test examples is as follows:
SMC满足以下性能要求:材料级(无序玻纤状态)拉伸强度≥70Mpa(GB/T 1447-2005),弯曲强度≥160MPa(GB/T 1449-2005),冲击韧性≥55KJ/m2(GB/T 1451-2005),断裂延伸率≥1.3%(GB/T 1447-2005)。SMC meets the following performance requirements: material grade (disordered glass fiber state) tensile strength ≥ 70Mpa (GB/T 1447-2005), bending strength ≥ 160MPa (GB/T 1449-2005), impact toughness ≥ 55KJ/m2 (GB /T 1451-2005), elongation at break ≥ 1.3% (GB/T 1447-2005).
气凝胶毡的密度为约0.16mg/cm3。Airgel felt has a density of about 0.16 mg/cm3.
结构胶剪切强度(阳极氧化铝-阳极氧化铝)≥6MPa,拉伸强度≥5MPa,阻燃等级V0。Structural adhesive shear strength (anodized aluminum - anodized aluminum) ≥ 6MPa, tensile strength ≥ 5MPa, flame retardant grade V0.
上述SMC、气凝胶毡和结构胶可以是符合以上性能要求的市售产品或自制产品,其余材料为市售产品。The above-mentioned SMC, airgel felt and structural glue can be commercially available products or self-made products that meet the above performance requirements, and the rest of the materials are commercially available products.
虽然以上描述了本发明的具体实施方式,但是本领域的技术人员应当理解,这仅是举例说明,本发明的保护范围是由所附权利要求书限定的。本领域的技术人员在不背离本发明的原理和实质的前提下,可以对这些实施方式做出多种变更或修改,但这些变更和修改均落入本发明的保护范围。Although the specific implementation of the present invention has been described above, those skilled in the art should understand that this is only an example, and the protection scope of the present invention is defined by the appended claims. Those skilled in the art can make various changes or modifications to these embodiments without departing from the principle and essence of the present invention, but these changes and modifications all fall within the protection scope of the present invention.

Claims (20)

  1. 一种电池箱的下箱体,用于形成电池包,其特征在于,所述下箱体由非金属复合材料制成,所述下箱体具有底板以及环绕底板边缘设置的侧壁,所述侧壁的外周面上设置有加强结构,所述侧壁通过向外延展形成所述加强结构,所述加强结构上设有若干用于安装连接机构的安装结构。A lower box body of a battery box, which is used to form a battery pack, is characterized in that the lower box body is made of non-metallic composite material, the lower box body has a bottom plate and side walls arranged around the edge of the bottom plate, the A reinforcement structure is provided on the outer peripheral surface of the side wall, and the reinforcement structure is formed by extending the side wall outward, and several mounting structures for mounting the connection mechanism are provided on the reinforcement structure.
  2. 如权利要求1所述电池箱的下箱体,其特征在于,所述加强结构包括第一加强部、第二加强部和若干外部加强筋,所述第一加强部和所述第二加强部一上一下环绕所述侧壁间隔设置,若干所述外部加强筋沿所述侧壁的周向方向间隔设置于所述第一加强部和所述第二加强部之间。The lower box body of the battery box according to claim 1, wherein the reinforcement structure comprises a first reinforcement part, a second reinforcement part and several external reinforcement ribs, and the first reinforcement part and the second reinforcement part One above and one below surrounding the side wall, a plurality of external reinforcement ribs are arranged at intervals along the circumferential direction of the side wall between the first reinforcement part and the second reinforcement part.
  3. 如权利要求2所述电池箱的下箱体,其特征在于,若干所述外部加强筋分隔所述第一加强部和所述第二加强部之间的空间为多个区域,所述区域内填充有轻质保温材料。The lower box body of the battery box according to claim 2, wherein a plurality of said external reinforcing ribs divide the space between said first reinforcing part and said second reinforcing part into a plurality of areas, and in said areas Filled with lightweight insulation.
  4. 如权利要求1-3中至少一项所述电池箱的下箱体,其特征在于,所述底板的内侧表面设有间隔或交错布置的内部加强筋;The lower box body of the battery box according to at least one of claims 1-3, characterized in that, the inner surface of the bottom plate is provided with internal reinforcing ribs arranged at intervals or in a staggered manner;
    或者,所述底板的内侧表面和所述侧壁的内侧表面设有间隔或交错布置的内部加强筋。Alternatively, the inner side surface of the bottom plate and the inner side surface of the side wall are provided with internal reinforcing ribs arranged at intervals or in a staggered manner.
  5. 如权利要求2-4中至少一项所述的电池箱的下箱体,其特征在于,至少一部分所述外部加强筋设置于与所述内部加强筋相对应的位置处。The lower box body of the battery box according to at least one of claims 2-4, characterized in that at least a part of the outer reinforcement ribs are arranged at positions corresponding to the inner reinforcement ribs.
  6. 如权利要求1-5中至少一项所述的电池箱的下箱体,其特征在于,所述安装结构包括设置于所述加强结构内的容置孔和放置槽,所述容置孔与所述放置槽相连通,且所述容置孔具有通向所述加强结构外表面的一端;所述容置孔与所述放置槽分别用于安装构成所述连接机构的连接件和锁紧件,以使所述连接件通过所述容置孔与位于所述放置槽中的锁紧件相连接。The lower box body of the battery box according to at least one of claims 1-5, wherein the installation structure includes an accommodating hole and a placement groove arranged in the reinforcing structure, and the accommodating hole and The placing groove is connected, and the accommodating hole has one end leading to the outer surface of the reinforcement structure; the accommodating hole and the placing groove are respectively used to install the connecting piece and the locking mechanism constituting the connecting mechanism. piece, so that the connecting piece is connected with the locking piece located in the placement groove through the accommodating hole.
  7. 如权利要求6所述的电池箱的下箱体,其特征在于,所述容置孔的数量为若干个,每一所述容置孔均具有通向所述加强结构的侧部外表面的一端;The lower box body of the battery box according to claim 6, wherein the number of the accommodating holes is several, and each accommodating hole has an opening leading to the side outer surface of the reinforcing structure. one end;
    或者,所述容置孔的数量为若干个,一部分所述容置孔具有通向所述加强结构的侧部外表面的一端,其余部分所述容置孔具有通向所述加强结构的底部外表面的一端。Alternatively, the number of the accommodating holes is several, one part of the accommodating holes has one end leading to the side outer surface of the reinforcing structure, and the rest of the accommodating holes have a bottom leading to the reinforcing structure one end of the outer surface.
  8. 如权利要求6或7所述的电池箱的下箱体,其特征在于,所述连接件包括螺杆连接件,所述锁紧件包括螺母锁紧件,所述螺母锁紧件用于与所述螺杆连接件螺纹连接。The lower box body of the battery box according to claim 6 or 7, wherein the connecting piece includes a screw connecting piece, and the locking piece includes a nut locking piece, and the nut locking piece is used for connecting with the The above-mentioned screw connection is threaded.
  9. 如权利要求6-8中至少一项所述的电池箱的下箱体,其特征在于,所述容置孔在其轴向方向的至少一部分内侧表面作为放置槽,用于安装所述锁紧件。The lower box body of the battery box according to at least one of claims 6-8, characterized in that at least a part of the inner surface of the accommodating hole in the axial direction is used as a placement groove for installing the locking pieces.
  10. 如权利要求6-9中至少一项所述的电池箱的下箱体,其特征在于,所述放置槽通过预置的锁紧件与加强结构共同成型,用于固定预置的锁紧件。The lower box body of the battery box according to at least one of claims 6-9, characterized in that, the placement groove is co-formed with the reinforcement structure through the preset locking piece, and is used to fix the preset locking piece .
  11. 如权利要求6-10中至少一项所述的电池箱的下箱体,其特征在于,所述放置槽具有通向所述加强结构外表面的放置口,所述放置口用于将所述锁紧件置于所述放置槽中,所述放置槽内具有用于所述锁紧件在垂直于所述锁紧件与所述连接件的连接方向的方向上移动的活动空间。The lower box body of the battery box according to at least one of claims 6-10, wherein the placement groove has a placement opening leading to the outer surface of the reinforcement structure, and the placement opening is used to place the The locking piece is placed in the placement groove, and there is an activity space for the locking piece to move in a direction perpendicular to the connection direction of the locking piece and the connecting piece in the placement groove.
  12. 如权利要求6-11中至少一项所述的电池箱的下箱体,其特征在于,所述加强结构的顶部表面设有密封槽,所述密封槽用于嵌入将电池箱的上盖与所述下箱体密封的密封条,所述放置槽的放置口 位于所述密封槽内。The lower box body of the battery box according to at least one of claims 6-11, wherein the top surface of the reinforcement structure is provided with a sealing groove, and the sealing groove is used to embed the upper cover of the battery box with the The sealing strip for the sealing of the lower box body, the placement opening of the placing groove is located in the sealing groove.
  13. 如权利要求12所述的电池箱的下箱体,其特征在于,所述密封槽的槽底部设有若干槽内加强筋,所述槽内加强筋的长度方向垂直于所述密封槽的长度方向,所述放置槽的放置口设置于所述密封槽内的两相邻所述槽内加强筋之间的槽底部,相邻所述槽内加强筋之间的所述放置口的数量不大于两个。The lower box body of the battery box according to claim 12, wherein the groove bottom of the sealing groove is provided with a number of reinforcing ribs in the groove, and the length direction of the reinforcing ribs in the groove is perpendicular to the length of the sealing groove Direction, the placement opening of the placement groove is set at the bottom of the groove between two adjacent reinforcement ribs in the groove in the sealing groove, and the number of placement openings between the reinforcement ribs in the adjacent grooves is different. greater than two.
  14. 如权利要求11-13中至少一项所述的电池箱的下箱体,其特征在于,所述加强结构内具有两个相对设置的抱臂,所述抱臂的末端具有内翻的卡接部,所述抱臂和所述卡接部形成所述放置槽,所述放置槽具有通向所述加强结构外表面的侧向开口,所述侧向开口用于形成所述放置口。The lower box body of the battery box according to at least one of claims 11-13, characterized in that, there are two arms opposite to each other in the reinforcement structure, and the ends of the arms have inward-turned snap joints. part, the arm and the engaging part form the placement groove, the placement groove has a side opening leading to the outer surface of the reinforcement structure, and the side opening is used to form the placement opening.
  15. 如权利要求11或14所述的电池箱的下箱体,其特征在于,所述放置槽内设有用于连接件与锁紧件连接前约束所述锁紧件活动的约束筋,所述约束筋形成于放置槽内两个相对的侧壁上,并与所述锁紧件相抵接,且所述约束筋从其所在侧壁至锁紧件宽度逐渐减小。The lower box body of the battery box according to claim 11 or 14, wherein the placement groove is provided with a restraint rib for restricting the movement of the locking member before the connecting member is connected to the locking member, and the restraining rib The ribs are formed on two opposite side walls in the placement groove and abut against the locking piece, and the width of the restraining ribs gradually decreases from the side walls where they are located to the locking piece.
  16. 如权利要求1-15中至少一项所述的电池箱的下箱体,其特征在于,所述下箱体还包括连接板,所述连接板通过连接机构与安装结构相连,所述连接板固定于所述下箱体的侧面,所述连接板用于连接快换单元或电池包固定单元;The lower box body of the battery box according to at least one of claims 1-15, wherein the lower box body further includes a connecting plate, the connecting plate is connected to the installation structure through a connecting mechanism, and the connecting plate fixed on the side of the lower box, the connecting plate is used to connect the quick change unit or the battery pack fixing unit;
    优选的,所述连接板为L型连接板,所述L型连接板具有相互垂直的纵向连接部和横向连接部,所述纵向连接部与所述加强结构的侧面相连接,所述横向连接部与所述加强结构的底面相连接。Preferably, the connecting plate is an L-shaped connecting plate, and the L-shaped connecting plate has a longitudinal connecting portion and a transverse connecting portion perpendicular to each other, the longitudinal connecting portion is connected to the side of the reinforcement structure, and the transverse connecting portion The part is connected with the bottom surface of the reinforcement structure.
  17. 如权利要求16所述的电池箱的下箱体,其特征在于,所述下箱体的底面设有凹陷面,所述凹陷面用于安装所述横向连接部;The lower box body of the battery box according to claim 16, wherein the bottom surface of the lower box body is provided with a concave surface, and the concave surface is used for installing the transverse connection part;
    和/或,所述加强结构的侧面表面和/或底面表面上设有涂胶槽,所述涂胶槽用于涂胶,以将所述连接板粘接固定。And/or, the side surface and/or the bottom surface of the reinforcing structure is provided with a glue coating groove, and the glue coating groove is used for glue coating, so as to bond and fix the connecting plate.
  18. 如权利要求1-17中至少一项所述的电池箱的下箱体,其特征在于,所述下箱体还包括内壳体,所述内壳体叠放于所述下箱体内,所述内壳体与所述下箱体之间设有加强筋,且所述内壳体与所述下箱体之间形成有腔室结构。The lower box body of the battery box according to at least one of claims 1-17, wherein the lower box body further comprises an inner casing, and the inner casing is stacked in the lower box body, so that A reinforcing rib is provided between the inner shell and the lower box, and a chamber structure is formed between the inner shell and the lower box.
  19. 一种电池包,其特征在于,其包括上盖、电池单元、电池包连接单元和如权利要求1-18中任一项所述的电池箱的下箱体,所述下箱体具有上端开口的容纳腔,所述电池单元安装于所述容纳腔,所述上盖盖设于所述下箱体上并将所述容纳腔封闭,所述电池包连接单元固定于所述加强结构上,所述电池包连接单元包括快换单元和电池包固定单元。A battery pack, characterized in that it comprises an upper cover, a battery unit, a battery pack connection unit, and a lower box body of the battery box according to any one of claims 1-18, the lower box body has an upper end opening The accommodating cavity, the battery unit is installed in the accommodating cavity, the upper cover is set on the lower box and closes the accommodating cavity, the battery pack connection unit is fixed on the reinforcing structure, The battery pack connection unit includes a quick change unit and a battery pack fixing unit.
  20. 一种电动汽车,其特征在于,所述电动汽车包括如权利要求19所述的电池包。An electric vehicle, characterized in that the electric vehicle comprises the battery pack according to claim 19.
PCT/CN2022/140495 2021-12-20 2022-12-20 Lower box body of battery box, and battery pack and electric vehicle WO2023116732A1 (en)

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