WO2023115855A1 - Circuit substrate, led display apparatus, and light-emitting element - Google Patents

Circuit substrate, led display apparatus, and light-emitting element Download PDF

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Publication number
WO2023115855A1
WO2023115855A1 PCT/CN2022/099819 CN2022099819W WO2023115855A1 WO 2023115855 A1 WO2023115855 A1 WO 2023115855A1 CN 2022099819 W CN2022099819 W CN 2022099819W WO 2023115855 A1 WO2023115855 A1 WO 2023115855A1
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WO
WIPO (PCT)
Prior art keywords
absorbing layer
heat absorbing
welding electrode
electrode
welding
Prior art date
Application number
PCT/CN2022/099819
Other languages
French (fr)
Chinese (zh)
Inventor
刘同凯
Original Assignee
厦门市芯颖显示科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 厦门市芯颖显示科技有限公司 filed Critical 厦门市芯颖显示科技有限公司
Priority to CN202222999381.1U priority Critical patent/CN219267677U/en
Publication of WO2023115855A1 publication Critical patent/WO2023115855A1/en

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L25/00Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof
    • H01L25/03Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes
    • H01L25/04Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers
    • H01L25/075Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group H01L33/00
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/62Arrangements for conducting electric current to or from the semiconductor body, e.g. lead-frames, wire-bonds or solder balls
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/18Printed circuits structurally associated with non-printed electric components

Definitions

  • the present application relates to the technical field of semiconductor devices, in particular to a circuit substrate, an LED display device and a light emitting element.
  • Micro LED is widely valued for its high luminous efficiency, long service life, safety, reliability, environmental protection and energy saving. Among them, micro LED is usually used in display screens.
  • LCD is a combination of backlight and liquid crystal switch
  • OLED is an organic light-emitting material attached to the TFT backplane
  • voltage/current is given through the TFT backplane electrodes.
  • the Micro LED display is to electrically connect the Micro LED chip to the TFT backplane electrode through different welding methods, and then give the Micro LED chip a voltage/current through the TFT backplane to emit light.
  • Micro LED display The biggest difficulty of Micro LED display is that Micro LED chips need to be fabricated on another carrier, and then transferred to the TFT backplane in large quantities through mass transfer. This is very different from the OLED manufacturing process. OLED is to directly manufacture luminescent materials on the TFT backplane. The gap between the two processes makes the combination of the Micro LED light-emitting device and the TFT backplane directly affect the yield rate of the display screen. LED repair process is therefore particularly important.
  • LED chips are electrically connected by soldering the LED chips to the PCB/TFT backplane with solder paste.
  • the technology of laser removal of LED chips has been developed one by one. It uses laser energy to excite the organic materials in the solder paste, so that the temperature of the solder paste will rise after absorbing the laser energy, so that the solder paste will melt. Pick up the LED chip. Afterwards, using the same laser process technology, the LED chips are re-soldered to the PCB/TFT backplane.
  • the Micro LED chip cannot be soldered to the substrate through solder paste, so the above-mentioned traditional process cannot be used.
  • the present application provides a circuit substrate for welding LED chips, an LED display device and a light emitting element.
  • a heat absorbing layer is arranged under or around the welding electrodes of the circuit substrate, and the heat absorbing layer can effectively absorb laser heat, heat the welding electrodes after absorbing heat, and melt the welding electrodes, so that the LED chip can be removed conveniently.
  • a circuit substrate provided by an embodiment of the present application includes, for example: an insulating substrate; a wiring layer disposed on the insulating substrate, the wiring layer including a die-bonding area, and the die-bonding area has a function for soldering LED chips.
  • the heat absorbing layer is located below the welding electrode, and the edge of the heat absorbing layer exceeds the edge of the welding electrode.
  • the heat absorbing layer is located under the entire welding electrode, and a through hole is arranged in the heat absorbing layer, and the welding electrode communicates with the circuit layer through the through hole .
  • the heat absorbing layer is located below the edge region of the welding electrode.
  • the heat absorbing layer is arranged on the periphery of the welding electrode.
  • the heat absorbing layer is formed into a ring structure, or a ring structure with a hollow structure.
  • the heat absorbing layer is formed on the sides of the welding electrodes in the same die-bonding area away from each other; the heat absorbing layer forms a strip-like structure.
  • the heat absorbing layer forms a strip-shaped structure with a hollow structure.
  • the circuit substrate further includes an insulating layer, the insulating layer is disposed on a side of the circuit layer away from the insulating substrate, and exposes the welding electrodes.
  • the thickness of the heat absorbing layer ranges from 0.5 ⁇ m to 5 ⁇ m.
  • the welding electrodes include a first welding electrode and a second welding electrode as a repair pad;
  • the heat absorbing layer includes a first heat absorbing layer and a second heat absorbing layer, and the first heat absorbing layer A heat absorbing layer and the second heat absorbing layer are respectively in contact with the first welding electrode and the second welding electrode, and the first heat absorbing layer and the second heat absorbing layer are used to absorb laser, and conduct the absorbed heat to the welding electrode.
  • the first welding electrode and the second welding electrode are arranged side by side with a distance from each other; the first heat absorbing layer is arranged around the first welding electrode, and the second welding electrode The heat absorbing layer is arranged around the second welding electrode, and the first heat absorbing layer and the second heat absorbing layer are arranged side by side; or the first heat absorbing layer is arranged on the side of the first welding electrode Below and around, the second heat absorbing layer is arranged below and around the second welding electrode, and the first heat absorbing layer and the second heat absorbing layer are arranged side by side.
  • the second heat absorbing layer, the second welding electrode, the first heat absorbing layer and the first The welding electrodes are stacked one on top of the other.
  • the second heat absorbing layer, the second welding electrode, the first heat absorbing layer and the first welding electrode are sequentially stacked to form a first stack and a second stack spaced apart from each other, The opposite sides of the first stack and the second stack are flush side walls.
  • the melting point of the first welding electrode is lower than the melting point of the second welding electrode.
  • an LED display device provided by an embodiment of the present application includes, for example: the circuit substrate according to any one of claims 1-15; and an LED chip soldered on the circuit substrate.
  • a light-emitting element provided by an embodiment of the present application includes: a light-emitting structure, the light-emitting structure has a light-emitting surface; an electrode structure is arranged on the back of the light-emitting structure away from the light-emitting surface to form a an electrical connection; a heat absorbing layer formed on the back of the light emitting structure and surrounding the electrode structure, the heat absorbing layer absorbing the heat of the laser light and conducting the absorbed heat to the electrode structure.
  • the heat-absorbing layer includes at least one heat-absorbing layer, and when the heat-absorbing layer includes two or more heat-absorbing layers, multiple layers of the heat-absorbing layers are stacked in sequence on the back of the light-emitting structure.
  • the heat absorbing layer includes a first heat absorbing layer and a second heat absorbing layer, and the first heat absorbing layer and the second heat absorbing layer are used to absorb laser light of different wavelengths
  • the electrode structure includes a first electrode and a second electrode, the first heat absorbing layer is formed on the side of the back where the first electrode is located, and the second heat absorbing layer is formed on the second electrode It is located on one side of the back side, and the first heat absorbing layer and the second heat absorbing layer form a continuous structure.
  • the first heat absorbing layer is further formed on the first side wall of the light emitting structure on the side of the first electrode, and the second heat absorbing layer is further formed on the first side wall of the light emitting structure. On the second side wall of the light emitting structure on the side of the two electrodes.
  • the heat absorbing layer can absorb laser energy and transfer the absorbed laser energy to the welding electrode, so that the metal of the welding electrode is heated and melted, so that it can be easily removed
  • Removing the LED chip facilitates subsequent maintenance or replacement of the LED chip.
  • laser radiation can also be used to irradiate the heat absorbing layer.
  • the heat absorbing layer absorbs heat and conducts it to the welding electrode to melt the welding electrode.
  • the electrode of the LED chip is placed on the corresponding welding electrode. Realize the welding of LED chips.
  • the above circuit substrate structure is convenient for Micro The LED chip is maintained, and the structure is simple and the manufacturing cost is low.
  • the positional relationship and shape structure of the heat absorbing layer in the embodiment of the application in the circuit substrate and the welding electrodes can have various deformations, and can be adjusted according to actual needs, and the design of the circuit substrate is flexible and diverse.
  • the heat absorbing layer includes a first heat absorbing layer and a second heat absorbing layer, and the first heat absorbing layer and the second heat absorbing layer are respectively connected to the first heat absorbing layer of the welding electrode.
  • the welding electrode is in contact with the second welding electrode.
  • the first heat absorbing layer and the second heat absorbing layer are configured to absorb laser light of different wavelengths, and transfer the energy of the absorbed laser light to the welding electrode, so that the metal of the welding electrode is heated and melted.
  • the first heat-absorbing layer is irradiated with the laser of the first wavelength so that the metal of the first welding electrode is heated and melted, and the welding and removal of the LED chips are completed;
  • the laser of the second wavelength is used to irradiate the second heat absorbing layer so that the metal of the second welding electrode is heated and melted, and the welding of the LED chip is completed.
  • the arrangement of the first heat absorbing layer and the second heat absorbing layer can accurately heat the first welding electrode or the second welding electrode, and avoids mutual influence between the first welding electrode and the second welding electrode.
  • the melting point of the first welding electrode is lower than the melting point of the second welding electrode, therefore, the integrity of the second welding electrode will not be damaged when welding the main light-emitting element, which is beneficial to ensure the subsequent welding on the second welding electrode to repair the luminescence component yield.
  • the positional relationship between the heat absorbing layer and the welding electrode in the circuit substrate and the shape structure can have various deformations, for example, the first heat absorbing layer and the second heat absorbing layer are arranged side by side with the first welding electrode and the second welding electrode, Alternatively, in a direction away from the circuit substrate, the second heat absorbing layer, the second welding electrode, the first heat absorbing layer and the first welding electrode are stacked in sequence.
  • the various settings of the above heat absorbing layer and welding electrodes can be adjusted according to actual needs, and the design of the circuit substrate is flexible and diverse.
  • the first welding electrode and the first heat-absorbing layer shall select materials that are easy to remove to ensure that the first welding electrode and the first heat-absorbing layer The removal of the heat absorbing layer will not affect the integrity of the second heat absorbing layer and the second welding electrode.
  • the stacked structure is beneficial to reduce the size of the crystal-bonding region, and further facilitates the wiring arrangement of the circuit layer.
  • the circuit substrate structure provided by the embodiment of the present application is convenient for maintenance of the Micro LED chip, and the structure is simple and the manufacturing cost is low.
  • a heat absorbing layer is formed on the back of the light emitting structure of the light emitting element.
  • the heat absorbing layer can transfer the heat of the absorbed laser light to the electrode structure, so that the electrode structure is melted by heat and then welded to the circuit substrate when cooling.
  • the arrangement of the heat absorbing layer makes it easier to realize the heating of the electrode structure of the light emitting structure, and different wavelengths of laser light can be used to irradiate the heat absorbing material to make it absorb different heat, thus making the light emitting element suitable for different welding processes, for example, as the main A welding process of the light-emitting element and a repair welding process as a repair of the light-emitting element.
  • FIG. 1 is a schematic structural diagram of a circuit substrate in the related art.
  • FIG. 2 is a schematic structural diagram of a circuit substrate provided in Embodiment 1 of the present application.
  • FIG. 3 is a schematic top view of the circuit substrate shown in FIG. 2 .
  • FIG. 4 is a schematic structural diagram of a circuit substrate provided in Embodiment 2 of the present application.
  • FIG. 5 is a schematic top view of the circuit substrate shown in FIG. 4 .
  • FIG. 6 is a schematic structural diagram of a circuit substrate provided in Embodiment 3 of the present application.
  • FIG. 7 is a schematic top view of the circuit substrate shown in FIG. 6 .
  • FIG. 8 is a schematic structural diagram of a circuit substrate provided in Embodiment 4 of the present application.
  • FIG. 9 is a schematic top view of the circuit substrate shown in FIG. 8 .
  • FIG. 10 is a schematic structural diagram of a circuit substrate provided in Embodiment 5 of the present application.
  • FIG. 11 is a schematic top view of the circuit substrate shown in FIG. 10 .
  • FIG. 12 is a schematic structural diagram of an LED display device provided in Embodiment 6 of the present application.
  • FIG. 13 is a schematic structural diagram of a circuit substrate provided in Embodiment 7 of the present application.
  • FIG. 14 is a schematic structural diagram of a circuit substrate in an alternative embodiment of the seventh embodiment.
  • FIG. 15 is a schematic top view of the circuit substrate shown in FIG. 13 and FIG. 14 .
  • FIG. 16 is a schematic structural diagram of a circuit substrate provided in Embodiment 8 of the present application.
  • FIG. 17 is a schematic top view of the circuit substrate shown in FIG. 16 .
  • FIG. 18 is a schematic structural diagram of an LED display device provided in Embodiment 9 of the present application.
  • Fig. 19 is a cross-sectional view along line L1-L1 in Fig. 18 .
  • Fig. 20 is a cross-sectional view along line L1-L1 in Fig. 18 in an alternative embodiment.
  • FIG. 21 is a schematic structural diagram of a light emitting element provided in Embodiment 10 of the present application.
  • FIG. 22 is a schematic bottom view of the light emitting element shown in FIG. 21 .
  • Fig. 23 is a schematic structural diagram of a light emitting element provided in Embodiment 11 of the present application.
  • FIG. 24 is a schematic structural diagram of a light emitting element provided in Embodiment 12 of the present application.
  • FIG. 25 is a schematic structural diagram of a light emitting element provided in Embodiment 13 of the present application.
  • the traditional LED chip 013 is welded to the welding electrode 012 of the PCB backplane 011 through solder paste 014, thereby realizing the fixation and electrical performance of the LED chip 013 and the PCB backplane 011. connect.
  • the laser energy is used to excite the organic material in the solder paste 014, so that the temperature of the solder paste will rise after absorbing the laser energy, so that the solder paste will melt, and then the LED chip will be picked up.
  • the LED chips are re-soldered to the PCB/TFT backplane.
  • the Micro LED chip cannot be soldered to the substrate through solder paste, so the above-mentioned traditional process cannot be used.
  • the circuit substrate 100 of this embodiment includes, for example, an insulating substrate 110 and a circuit layer 101 disposed on the insulating substrate 110.
  • the circuit layer 101 includes a die-bonding area 1011.
  • welding electrode 103 realize the fixing of the LED chip on the circuit substrate 100 and the electrical connection with the circuit layer 101 .
  • the circuit substrate 100 further includes, for example, a heat absorbing layer 104 , which is in contact with the welding electrode 103 for conducting absorbed heat to the welding electrode 103 .
  • the heat absorbing layer 104 is located below the welding electrode 103 , and the edge of the heat absorbing layer 104 exceeds the edge of the welding electrode 103 . That is, as shown in FIG. 3 , the planar area of the heat absorbing layer 104 is larger than that of the welding electrode 103 .
  • the thickness of the heat absorbing layer ranges from 0.5 ⁇ m to 5 ⁇ m. Also referring to FIG.
  • a plurality of through holes 105 are formed in the heat absorbing layer 104, and the through holes 105 run through the heat absorbing layer 104.
  • Soldering electrodes 103 are simultaneously formed in the through holes 105 to realize communication with the circuit layer 101 .
  • the through hole 1105 not only realizes the connection between the welding electrode 103 and the circuit layer 101 , but also ensures a certain contact area between the welding electrode 103 and the circuit layer 101 , ensuring the stability of the welding electrode 103 .
  • the circuit substrate 100 also includes an insulating layer 102 , which is formed above the circuit layer 101 , that is, disposed on the side of the circuit layer 101 away from the insulating substrate 110 , to protect the circuit layer 101 .
  • the insulating layer 102 exposes the welding electrode 103 in the area where the welding electrode 103 is located.
  • the above-mentioned circuit substrate 100 may be a PCB board (printed circuit board, printed circuit board), TFT (thin film transistor, thin film transistor) substrate.
  • the above-mentioned circuit substrate 100 is a PCB board, it may be a single-layer substrate or a multi-layer composite substrate.
  • the heat absorbing layer 104 is a laser absorbing material, which may be a laser absorbing material with different wavelengths.
  • it may be a laser-absorbing resin to which a laser-absorbing agent is added, which contributes to the absorption of laser light and converts the absorbed laser light into heat.
  • the heat absorbing layer 104 has a part exposed outside the welding electrode 103, therefore, when it is necessary to solder or remove the LED chip, the laser only needs to be irradiated to the heat absorbing layer 104 exposed outside the welding electrode 103, at this time
  • the heat absorbing layer 104 absorbs the energy of the laser to generate heat, and then conducts the heat to the welding electrode 103, so that the metal of the welding electrode 103 is heated and melted, which is convenient for welding or removing the LED chip.
  • the circuit substrate 100 of this embodiment includes, for example, an insulating substrate 110 and a circuit layer 101 disposed on the insulating substrate 110.
  • the circuit layer 101 includes a die-bonding area 1011.
  • welding electrode 103 realize the fixing of the LED chip on the circuit substrate 100 and the electrical connection with the circuit layer.
  • the circuit substrate 100 also includes a heat absorbing layer 104 , which is in contact with the welding electrode 103 and is used for conducting absorbed heat to the welding electrode 103 .
  • the difference between the heat absorbing layer of this embodiment and Embodiment 1 is that: as shown in FIG.
  • the above-mentioned heat absorbing layer is not formed below, that is, as shown in FIG.
  • the heat absorbing layer 104 can also be formed as a ring structure with a hollow structure, for example, it can have a rectangular hollow, a circular hollow or any other hollow pattern.
  • the heat absorbing layer 104 of the present application is formed into a ring structure located below the welding electrode 103, thereby increasing the contact area between the welding electrode and the circuit layer, and increasing the stability of the welding electrode.
  • the circuit substrate 100 of this embodiment includes an insulating substrate 110 and a circuit layer 101 arranged on the insulating substrate 110.
  • the circuit layer 101 includes a crystal-bonding area 1011, and the crystal-bonding area 1011 has a welding area for welding LED chips.
  • electrode 103 The welding electrodes 103 realize the fixing of the LED chip on the circuit substrate 100 and the electrical connection with the circuit layer.
  • the circuit substrate 100 also includes a heat absorbing layer 104 , which is in contact with the welding electrode 103 and is used to conduct absorbed heat to the welding electrode 103 .
  • the heat absorption layer 104 of this embodiment is different from the first and second embodiments in that: in this embodiment, the heat absorption layer 104 is formed below one side of the welding electrode 103 . In the same die-bonding area 1011 , the heat absorbing layer 104 is preferably formed on the side of the same die-bonding area 1011 where the two welding electrodes are away from each other, as shown in FIGS. 6 and 7 . Likewise, the edge of the heat absorbing layer 104 also exceeds the edge of the welding electrode 103 , forming a strip-shaped structure protruding from the welding electrode 103 .
  • the heat absorbing layer of the strip structure may also be formed with a hollow structure, for example, may have a rectangular hollow, circular hollow or any other hollow pattern.
  • the above-mentioned heat absorbing layer has a simple structure and does not affect the connection stability between the welding electrode and the circuit layer. At the same time, it can fully absorb the laser energy and convert it into heat, and conduct the heat to the metal of the welding electrode, so that the metal is heated and melted, which is convenient for welding or removing LED chips. .
  • the circuit substrate 100 of this embodiment includes an insulating substrate 110 and a circuit layer 101 disposed on the insulating substrate 110.
  • the circuit layer 101 includes a crystal-bonding area 1011, and the crystal-bonding area 1011 has a welding area for welding LED chips.
  • electrode 103 The welding electrodes 103 realize the fixing of the LED chip on the circuit substrate 100 and the electrical connection with the circuit layer.
  • the circuit substrate 100 also includes a heat absorbing layer 104 , which is in contact with the welding electrode 103 and is used to conduct absorbed heat to the welding electrode 103 .
  • the heat absorbing layer 104 is formed on the periphery of the welding electrode 103, that is, it is only formed on the outside of the welding electrode and contacts the welding electrode. However, the above-mentioned heat absorbing layer is not formed under the welding electrodes. As shown in FIG. 8 and FIG. 9 , the heat absorbing layer 104 is formed around the two welding electrodes 103 in the same die-bonding area 1011 , forming a ring structure around the two welding electrodes.
  • the annular structure may also be formed as an annular structure with a hollow pattern, for example, may have a rectangular hollow, a circular hollow or any other hollow pattern. Referring to Fig.
  • the upper surface of the above-mentioned heat absorbing layer 104 is not higher than the upper surface of the welding electrode 103, thereby ensuring that the heat absorbing layer will not pollute or cover the welding electrode, and ensure the effective welding area of the welding electrode, Easy to solder LED chips.
  • the circuit substrate 100 of this embodiment includes an insulating substrate 110 and a circuit layer 101 arranged on the insulating substrate 110.
  • the circuit layer 101 includes a crystal-bonding area 1011, and the crystal-bonding area 1011 has a welding area for welding LED chips.
  • electrode 103 The welding electrodes 103 realize the fixing of the LED chip on the circuit substrate 100 and the electrical connection with the circuit layer.
  • the circuit substrate 100 also includes a heat absorbing layer 104 , which is in contact with the welding electrode 103 for conducting the absorbed heat to the welding electrode 103 .
  • the heat absorption layer of this embodiment is different from Embodiments 1 to 4 in that: in this embodiment, as shown in FIG. 10 , the heat absorption layer 104 is only formed on the periphery of one side of the welding electrode 103, touch. As shown in FIGS. 10 and 11 , in an alternative embodiment, the heat absorbing layer 104 is formed on the side of the two welding electrodes of the same die-bonding region 1011 away from each other.
  • the heat absorbing layer 104 is formed as a strip structure on one side of the welding electrode 103 , and optionally, the strip structure may also have a hollow pattern. Preferably, both ends of the heat absorbing layer 104 protrude from the edge of the welding electrode 103, so as to receive laser radiation and absorb energy.
  • the LED display device 200 of this embodiment includes, for example, a circuit substrate 100 and a plurality of LED chips 201 .
  • the LED chip 201 includes, for example, a light-emitting epitaxial layer (shown in the figure) and an electrode 2013 .
  • the light-emitting epitaxial layer includes, for example, a first semiconductor layer (such as an N-type GaN layer), an active layer above the first semiconductor layer (such as an InsGa1-sN/AlGaN multiple quantum well layer), and a second semiconductor layer above the active layer.
  • the min LED chip has a small size and no substrate, so when it is placed on the circuit substrate, the chip electrode 2013 is welded to the welding electrode 103 of the circuit substrate 100 by metal welding to realize the electrical connection between the LED chip and the circuit substrate.
  • Figure 12 only exemplarily shows a single LED chip welded on the circuit substrate 100, it can be understood that there may be several LED chips on the circuit substrate, and several LED chips are arranged in an array on the circuit substrate, and the LED chips 201 may be Various suitable or required forms are arranged on the circuit substrate 100 .
  • the circuit substrate is any one of the circuit substrates provided in Embodiment 1 to Embodiment 5.
  • the heat absorbing layer 104 is arranged under the welding electrode 103 of the circuit substrate 100, when the LED chip 201 is welded, the laser is irradiated to the heat absorbing layer 104, and the heat absorbing layer 104 absorbs the heat of the laser energy conversion layer and transfers the heat to the welding electrode 103 , so that the welding electrode 103 is heated and melted, the electrode 2013 of the LED chip 201 is placed on the welding electrode 103, and the welding electrode 103 is cooled and solidified to realize the fixed welding of the LED chip 201.
  • the circuit substrate 100 of this embodiment includes an insulating substrate 110 and a circuit layer 101 arranged on the insulating substrate 110.
  • the circuit layer 101 includes a crystal-bonding area 1011, and the crystal-bonding area 1011 has a welding area for welding LED chips.
  • electrode 103 The welding electrodes 103 realize the fixing of the LED chip on the circuit substrate 100 and the electrical connection with the circuit layer 101 .
  • the circuit substrate 100 further includes a heat absorbing layer 104 in contact with the welding electrode 103 for conducting absorbed heat to the welding electrode 103 .
  • the welding electrode 103 includes a first welding electrode 1031 and a second welding electrode 1032, the first welding electrode 1031 is used to weld the LED chip as the main light emitting element, and the second welding electrode 1032 is used as a repair electrode for Soldering and replacing the LED chip for repair of the main light-emitting element.
  • the melting point of the first welding electrode 1031 is lower than the melting point of the second welding electrode 1032, thereby ensuring that when the first welding electrode 1031 is heated and melted, the second welding electrode 1032 will not be heated and melted or softened to ensure that the second welding electrode The integrity of the electrode 1032.
  • the first welding electrodes 1031 and the second welding electrodes 1032 are arranged side by side at intervals from each other.
  • the first welding electrode 1031 includes a first positive welding electrode 1031-1 and a first negative welding electrode 1031-2 for welding the positive and negative electrodes of the LED chip
  • the second welding electrode 1032 includes a welding electrode for welding the positive and negative electrodes of the LED chip.
  • the second positive welding electrode 1032-1 and the second negative welding electrode 1031-2 therefore, in an alternative embodiment, the first positive welding electrode 1031-1 and the second positive welding electrode 1032-1 are adjacent, and the first negative welding electrode
  • the welding electrode 1031-2 is adjacent to the second negative welding electrode 1031-2, wherein the first positive welding electrode 1031-1 and the second positive welding electrode 1032-1 are welded to the first negative welding electrode 1031-2 and the second negative welding electrode 1031-2.
  • the electrodes 1031-2 are arranged insulated from each other, thus forming a side-by-side structure as shown in FIG. 13 .
  • the heat absorbing layer 104 is located around the welding electrode 103 .
  • the heat absorbing layer 104 is a laser absorbing material, including a first heat absorbing layer 1041 and a second heat absorbing layer 1042, and the first heat absorbing layer 1041 and the second heat absorbing layer 1042 are configured to absorb laser light of different wavelengths, thereby Produce unequal amounts of energy.
  • the above-mentioned heat absorbing layer 104 may be a laser absorbing resin, in which a laser absorber is added, and the laser absorber helps to absorb laser light and convert the absorbed laser light into heat.
  • the first heat absorbing layer 1041 is arranged around the first welding electrode 1031 to surround the first welding electrode 1031
  • the second heat absorbing layer 1042 is arranged around the second welding electrode 1032 to surround the second welding electrode 1031 .
  • Electrode 1032 the first heat absorbing layer 1041 is respectively arranged around the first positive welding electrode 1031-1 and the first negative welding electrode 1031-2
  • the second heat absorbing layer 1042 is respectively arranged around the second positive welding electrode 1032-1 and the first negative welding electrode 1032-1.
  • the first heat absorbing layer 1041 and the second heat absorbing layer 1042 form a continuous structure around the first welding electrode 1031 and the second welding electrode 1032 .
  • the projection of the heat absorbing layer 104 on the insulating substrate 110 is located around the projection of the welding electrode 103 on the insulating substrate 110 and closely adjacent to the welding electrode 103 to transfer heat to the welding electrode 103 .
  • the heat absorbing layer 104 is located below and around the welding electrode 103. At this time, in order to realize the electrical connection between the welding electrode 103 and the circuit layer 102, a plurality of through holes can be formed in the heat absorbing layer 104.
  • the vias are filled with conductive metal.
  • the first heat absorption layer 1041 is disposed under and around the first welding electrode 1031
  • the second heat absorption layer 1042 is disposed under and around the second welding electrode 1032 .
  • the first heat absorbing layer 1041 is respectively arranged under and around the first positive welding electrode 1031-1 and the first negative welding electrode 1031-2
  • the second heat absorbing layer 1042 is respectively arranged on the second positive welding electrode 1032-1.
  • the first heat absorbing layer 1041 and the second heat absorbing layer 1042 form a continuous structure around the first welding electrode 1031 and the second welding electrode 1032 .
  • the projected area of the heat absorbing layer 104 on the insulating substrate 110 is larger than the projected area of the welding electrode 103 on the insulating substrate 110 .
  • the heat absorbing layer 1041 absorbs the laser energy of the first wavelength and generates heat, and then conducts the heat to the first welding electrode 1031 , so that the metal of the first welding electrode 1031 is heated and melted to realize welding or removal of the LED chip.
  • the second heat absorbing layer in the heat absorbing layer 104 1042 absorbs the laser energy of the second wavelength and generates heat, and then conducts the heat to the second welding electrode 1032, so that the metal of the second welding electrode 1032 is heated and melted to realize the welding of the LED chip.
  • the arrangement of the heat absorbing layer 104 in this embodiment can respectively heat the first welding electrode 1031 or the second welding electrode 1032 according to needs, which is convenient for welding and repairing of LED chips.
  • the thickness of the heat absorbing layer 104 is smaller than the height of the welding electrode 103, for example, the thickness of the heat absorbing layer 104 is between 0.5 ⁇ m and 5 ⁇ m, while the thickness of the welding electrode 103 is between 20 ⁇ m and 30 ⁇ m.
  • Such setting makes the welding electrode 103 higher than the heat absorbing layer 104, which is convenient for the subsequent heat absorbing layer 104 to transfer energy to the welding electrode 103, and will not affect the exposed and melted welding electrode 103, so that the metal of the welding electrode 103 is melted and welded to the LED chip .
  • the circuit substrate 100 further includes an insulating layer 102 formed on the circuit layer 101 to protect the circuit layer 101 .
  • the insulating layer 102 exposes the welding electrode 103 and the heat absorbing layer 104 in the area where the welding electrode 103 is located.
  • the above-mentioned circuit substrate 100 may be a PCB board (printed circuit board, printed circuit board), TFT (thin film transistor, thin film transistor) substrate.
  • the above-mentioned circuit substrate 100 is a PCB board, it may be a single-layer substrate or a multi-layer composite substrate.
  • the circuit substrate 100 of this embodiment includes an insulating substrate 110 and a circuit layer 101 disposed on the insulating substrate 110.
  • the circuit layer 101 includes a crystal-bonding area 1011, and the crystal-bonding area 1011 has a welding area for welding LED chips.
  • electrode 103 The welding electrodes 103 realize the fixing of the LED chip on the circuit substrate 100 and the electrical connection with the circuit layer 101 .
  • the circuit substrate 100 also includes a heat absorbing layer 104 , which is in contact with the welding electrode 103 and used for conducting absorbed heat to the welding electrode 103 .
  • the difference between this embodiment and Embodiment 7 is that the heat absorbing layer 104 and the welding electrode 103 are arranged differently. Specifically: as shown in FIG. 16 , in this embodiment, in the direction away from the circuit substrate 100, the The second heat absorbing layer 1042 , the second welding electrode 1032 , the first heat absorbing layer 1041 and the first welding electrode 1031 are sequentially stacked on the insulating substrate 110 .
  • the second heat absorbing layer 1042, the second positive welding electrode 1032-1, the first heat absorbing layer 1041 and the first positive welding electrode 1031-1 form the first stack 121
  • the electrode 1031-2, the first heat absorbing layer 1041 and the first negative welding electrode 1031-2 form the second stack 122
  • the first stack 121 and the second stack 122 are spaced apart from each other
  • the first stack 121 and the second stack 122 are mutually spaced apart.
  • the opposite side walls are all flush, and the side walls away from each other form a stepped structure. Specifically, as shown in FIG.
  • the second heat absorbing layer 1042 extends to the outside of the second welding electrode 1032 in three sidewall directions other than the sidewall of the flush structure, and the second welding electrode 1032 is between the sidewalls of the flush structure.
  • the three outer sidewall directions all extend to the outside of the first heat absorbing layer 1041, and the first heat absorbing layer 1041 extends to the first welding electrode 1031 in the three sidewall directions other than the sidewall of the flush structure. outside, so that the laser radiation does not affect the heat absorbing layer 104.
  • the first heat absorbing layer in the heat absorbing layer 104 1041 absorbs the laser energy of the first wavelength and generates heat, and then conducts the heat to the first welding electrode 1031, so that the metal of the first welding electrode 1031 is heated and melted to realize the welding of the LED chip.
  • materials that are easy to remove are selected for the first heat absorption layer 1041 and the first welding electrode 1031.
  • the LED chip on the first welding electrode 1031 needs to be removed first, and then The LED chip is welded at the second welding electrode 1032 .
  • the heat absorbing layer 104 exposed outside the welding electrode 103 is irradiated with laser light of the first wavelength
  • the first heat absorbing layer 1041 in the heat absorbing layer 104 absorbs the energy of the laser light of the first wavelength and heat, and then conduct the heat to the first welding electrode 1031, so that the metal of the first welding electrode 1031 is heated and melted, and the LED chip is removed.
  • the heat layer 1042 absorbs the energy of the laser with the second wavelength and generates heat, and then conducts the heat to the second welding electrode 1032 , so that the metal of the second welding electrode is heated and melted to realize the welding of the LED chip.
  • the thickness of the first heat absorbing layer 1041 is between 0.5 ⁇ m and 5 ⁇ m
  • the thickness of the second heat absorbing layer 1042 is between 0.5 ⁇ m and 5 ⁇ m
  • the first heat absorbing layer 1041 and the second heat absorbing layer 1042 The thickness can be the same or different.
  • the thickness of the first welding electrode 1031 is between 10 ⁇ m and 20 ⁇ m
  • the thickness of the second welding electrode 1032 is between 20 ⁇ m and 30 ⁇ m.
  • the thickness of the first welding electrode 1031 and the first heat absorbing layer 1041 is set so that removing the first welding electrode 1031 and the first heat absorbing layer 1041 will not affect the first welding electrode after welding the LED chip on the second welding electrode 1032
  • the height of the LED chip at 1031 and the second welding electrode 1032 does not affect the overall flatness of the LED display device.
  • a through hole can be formed in the heat absorption layer 104, and the through hole is filled with conductive metal, so as to communicate with the first welding electrode. 1031 and the wiring layer 101, and the second welding electrode 1032 and the wiring layer 101.
  • the arrangement of the heat absorbing layer 104 and the welding electrode 103 in this embodiment is beneficial to reduce the area of the die-bonding region 1011 , and further facilitates the wiring arrangement of the circuit layer 101 .
  • the first welding electrode 1031 and the first heat absorbing layer 1041 are made of materials that are easy to remove, so their removal will not affect the integrity of the second heat absorbing layer 1042 and the second welding electrode 1032, ensuring the yield of the repair process.
  • the LED display device 200 of this embodiment includes, for example, a circuit substrate 100 and a plurality of LED chips 201 .
  • the circuit substrate 100 is the circuit substrate 100 provided in Embodiment 7 or Embodiment 8 of the present application, and the descriptions of Embodiment 7 and Embodiment 8 may be referred to.
  • the LED chip 201 is preferably a micro LED chip with a size smaller than 75 ⁇ m.
  • the LED chip 201 includes a light-emitting epitaxial layer and electrodes (not shown).
  • the light-emitting epitaxial layer includes a first semiconductor layer 3011 (such as an N-type GaN layer), an active layer 3013 above the first semiconductor layer 3011 (such as an InsGa1-sN/AlGaN multiple quantum well layer) and a second layer above the active layer 3013.
  • the second semiconductor layer 3012 (such as a P-type GaN layer).
  • the min LED chip is small in size and has no substrate. Therefore, when it is placed on the circuit substrate 100, the electrode is welded to the welding electrode 103 of the circuit substrate 100 by metal welding to realize the electrical connection between the LED chip 201 and the circuit substrate 100. .
  • a plurality of LED chips 201 are arranged in an array on the circuit substrate 100 , and the plurality of LED chips 201 can be arranged on the circuit substrate 100 in various suitable or required forms.
  • the plurality of LED chips 201 includes a first chip 2011 disposed at the first welding electrode 1031 as a main light emitting element and at least one second chip 2012 disposed at the second welding electrode 1032 as a repairing light emitting element.
  • the circuit substrate 100 is the circuit substrate 100 provided in Embodiment 7 of the present application.
  • the first chip 2011 is located at the first welding electrode 1031. Since the first heat absorbing layer 1041 is arranged around the first welding electrode 1031 of the circuit substrate 100, when the first chip 2011 is welded, the laser with the first wavelength is used to irradiate the first chip 2011.
  • a heat absorbing layer 1041 absorbs the heat of the laser energy conversion layer and transfers the heat to the first welding electrode 1031, so that the first welding electrode 1031 is heated and melted, and the electrode of the first chip 2011 is placed on the first welding electrode 1031 , the first welding electrode 1031 is cooled and solidified to achieve fixed welding of the first chip 2011 .
  • the laser of the first wavelength is also used to irradiate the first heat absorber on the periphery of the first welding electrode 1031.
  • the first heat absorbing layer absorbs laser energy and converts it into heat, and conducts the heat to the first welding electrode 1031 , so that the first welding electrode 1031 melts, so that the first chip 2011 can be quickly removed.
  • the second heat absorbing layer 1042 is irradiated with laser light of the second wavelength, and the second heat absorbing layer 1042 absorbs the heat of the laser energy conversion layer and transfers the heat to the second welding electrode 1032, so that the second welding electrode 1032 is heated and melted, and the second heat absorbing layer 1042
  • the electrodes of the chip 2012 are placed on the second welding electrode 1032 , and the second welding electrode 1032 is cooled and solidified to realize the fixed welding of the second chip 2012 .
  • the circuit substrate 100 is the circuit substrate 100 provided in Embodiment 7 of the present application.
  • the first chip 2011 is located at the first welding electrode 1031. Since the welding electrode 103 and the heat absorbing layer 104 on the circuit substrate 100 are stacked and arranged, when welding the first chip 2011, laser irradiation with a first wavelength is used at the first welding electrode 1031.
  • the first heat absorbing layer 1041 below the electrode 1031 absorbs the heat of the laser energy conversion layer and transfers the heat to the first welding electrode 1031, so that the first welding electrode 1031 is heated and melted, and the electrode of the first chip 2011 is placed On the first welding electrode 1031 , the first welding electrode 1031 is cooled and solidified to achieve fixed welding of the first chip 2011 .
  • the first heat absorber under the first welding electrode 1031 is also irradiated with a laser of the first wavelength. layer 1041 , the first heat absorbing layer absorbs laser energy and converts it into heat, and conducts the heat to the first welding electrode 1031 , so that the first welding electrode 1031 melts, so that the first chip 2011 can be quickly removed. After the first chip 2011 is removed, the remaining first welding electrode 1031 is removed and the first heat absorbing layer 1041 is removed.
  • the second heat absorbing layer 1042 is irradiated with laser light of the second wavelength, and the second heat absorbing layer 1042 absorbs the heat of the laser energy conversion layer and transfers the heat to the second welding electrode 1032, so that the second welding electrode 1032 is heated and melted, and the second heat absorbing layer 1042
  • the electrodes of the chip 2012 are placed on the second welding electrode 1032 , and the second welding electrode 1032 is cooled and solidified to realize the fixed welding of the second chip 2012 .
  • the LED display device 200 of this embodiment also includes a bottom case, a face cover, and a power module (not shown in detail), the circuit substrate 100 is clamped between the face cover and the bottom case, and the face cover and the bottom case are fixed to each other to form an accommodating circuit substrate 100 and the cavity of the LED chip 201.
  • the power module can also be arranged in the cavity formed by the bottom shell and the face cover, and the power module is connected with the circuit substrate 100 and an external power supply to supply power to the LED chip 201 in the LED display device 200 .
  • the light emitting element 300 includes a light emitting structure 301 , an electrode structure 304 and a heat absorbing layer 302 .
  • the light emitting structure 301 has a light emitting surface 310 and a back surface 320 opposite to the light emitting surface 310 .
  • the electrode structure 304 is formed on the back surface 320 of the light emitting structure 301 and is electrically connected with the light emitting structure 301 .
  • the heat absorbing layer 302 is located between the light emitting structure 301 and the electrode structure 304.
  • a plurality of through holes 305 are filled with conductive metal to realize the electrical connection between the electrode structure 304 and the light emitting structure 301 .
  • the thickness of the heat absorbing layer 302 is between 0.5 ⁇ m and 5 ⁇ m.
  • the heat absorbing layer 302 is a single-layer structure, and the heat absorbing layer 302 is set as a laser absorbing material, such as a laser absorbing resin, in which a laser absorbing agent is added, and the laser absorbing agent contributes to laser absorption. Absorb and convert the absorbed laser light into heat.
  • the heat absorbing layer 302 absorbs laser light of a certain wavelength and generates heat, and transfers the heat to the electrode structure 304 so that the metal layer of the electrode structure 304 is heated and melted to achieve welding or removal of the light emitting element 300 .
  • a laser absorbing material such as a laser absorbing resin, in which a laser absorbing agent is added, and the laser absorbing agent contributes to laser absorption. Absorb and convert the absorbed laser light into heat.
  • the heat absorbing layer 302 absorbs laser light of a certain wavelength and generates heat, and transfers the heat to the electrode structure 304 so that the metal layer of the electrode structure 304 is heated and melted to achieve welding or removal of the light emitting element
  • the heat-absorbing layer 302 when the light-emitting element 300 is to be welded, the heat-absorbing layer 302 is irradiated with laser light of a certain wavelength, the heat-absorbing layer 302 absorbs the laser light and generates heat, and the heat is transferred to the electrode structure 304 so that The metal layer of the electrode structure 304 is melted to place the light-emitting element 300 at the welding position, and during the cooling process, the molten metal layer is solidified to weld and fix the light-emitting element 300 to the welding position.
  • the heat-absorbing layer 302 When the light-emitting element 300 needs to be removed, the heat-absorbing layer 302 is also irradiated with laser light of a certain wavelength, the heat-absorbing layer 302 absorbs the laser light and generates heat, and the heat is transferred to the electrode structure 304 to melt the metal layer of the electrode structure 304, which is convenient for removing the light-emitting element 300. Element 300.
  • the light emitting structure 301 includes a first semiconductor layer 3011, a second semiconductor layer 3012, and an active layer 3013 located between the first semiconductor layer 3011 and the second semiconductor layer 3012.
  • the active layer 3013 is a light emitting The light emitting layer of structure 301.
  • the first semiconductor layer 3011 may be an N-type semiconductor layer
  • the second semiconductor layer 3012 may be a P-type semiconductor layer.
  • a structure such as a transparent conductive layer may also be formed above the second semiconductor layer 3012 .
  • the first semiconductor layer 3011 is a P-type semiconductor layer
  • the second semiconductor layer 3012 is an N-type semiconductor layer.
  • the above-mentioned first semiconductor layer 3011 may be an n-type GaN layer, the active layer 3013 is a quantum well layer, and the second semiconductor layer 3012 is a p-type GaN layer.
  • the first semiconductor layer 3011 may be an n-type GaN layer
  • the active layer 3013 may be an InGaN/GaN multiple quantum well
  • the second semiconductor layer 3012 may be a p-type GaN layer.
  • the electrode structure 304 includes a first electrode 3041 and a second electrode 3042 , wherein the first electrode 3041 is electrically connected to the first semiconductor layer 3011 , and the second electrode 3042 is electrically connected to the second semiconductor layer 3012 . It can be understood that, in order to enable the light-emitting element 300 to emit light from the light-emitting surface 310 , a reflective structure is also formed on the back surface 320 of the light-emitting structure 301 .
  • an insulating layer 303 is formed on the surface of the light emitting structure 301 , and the insulating layer 303 is formed on the surface of the light emitting structure 301 or on the surface and sidewalls of the light emitting structure 301 to protect the light emitting element 300 .
  • the arrangement of the heat absorbing layer 302 on the light emitting element 300 is convenient for heating the electrode structure 304 and facilitating the welding of the light emitting element 300 .
  • the light-emitting element 300 includes a light-emitting structure 301, an electrode structure 304, and a heat-absorbing layer 302. 310 opposite the back 320 .
  • the electrode structure 304 is formed on the back surface 320 of the light emitting structure 301 and is electrically connected with the light emitting structure 301 .
  • the heat absorbing layer 302 on the back side 320 of the light emitting element 300 has a two-layer or multi-layer structure. This embodiment takes a two-layer structure as an example, as shown in FIG.
  • the heat absorption layer 302 includes a third heat absorption layer 3021 and a fourth heat absorption layer 3022 .
  • the third heat absorption layer 3021 and the fourth heat absorption layer 3022 are stacked on the back surface 320 of the light emitting element 300 .
  • the third heat-absorbing layer 3021 and the fourth heat-absorbing layer 3022 are configured to absorb laser light of different wavelengths, thereby generating unequal amounts of heat, and the generated heat can be passed between the third heat-absorbing layer 3021 and the fourth heat-absorbing layer 3022 transfer between. Therefore, when welding the light emitting element 300 or removing the light emitting element 300 , the third heat absorbing layer 3021 or the fourth heat absorbing layer 3022 can be irradiated with laser light of different wavelengths respectively.
  • the fourth heat absorbing layer 3022 is irradiated with a laser with a fourth wavelength, and the heat generated by the fourth heat absorbing layer 3022 absorbing the laser energy is transferred to the electrode structure 304, so that the electrode structure 304 is melted, and the electrode structure 304 Soldering and fixing of the light emitting element 300 is realized during the cooling and solidification process.
  • the third heat absorption layer 3021 is irradiated with laser light of the third wavelength, and the heat generated by the absorption of laser energy by the third heat absorption layer 3021 is transferred to the electrode structure 304 through the fourth heat absorption layer 3022, so that the electrode structure 304 is melted, at which point the light emitting element 300 can be quickly removed.
  • the third and fourth wavelength lasers are used to irradiate the third heat absorption layer 3021 and the fourth heat absorption layer 3022, thereby speeding up the generation and transfer of heat and saving laser light. Irradiation time increases the efficiency of soldering or removal.
  • the light-emitting element 300 includes a light-emitting structure 301, an electrode structure 304, and a heat-absorbing layer 302. 310 opposite the back 320 .
  • the electrode structure 304 is formed on the back surface 320 of the light emitting structure 301 and is electrically connected with the light emitting structure 301 .
  • the difference between this embodiment and the eleventh embodiment is that, as shown in FIG.
  • the third heat absorption layer 3021 and the fourth heat absorption layer 3022 are respectively located on the back of the light emitting structure 301 on the side of the first electrode 3041 320 and the back surface 320 of the light emitting structure 301 on the side of the second electrode 3042 .
  • the third heat absorption layer 3021 and the fourth heat absorption layer 3022 form a continuous structure on the back surface 320 of the light emitting structure 301 .
  • the third heat-absorbing layer 3021 and the fourth heat-absorbing layer 3022 are arranged to absorb laser light of different wavelengths, thereby generating unequal amounts of heat, and the heat generated can be between the third heat-absorbing layer 3021 and the fourth heat-absorbing layer 3022 transfer.
  • the third heat absorbing layer 3021 and the fourth heat absorbing layer 3022 can be irradiated with lasers of different wavelengths respectively.
  • the third heat absorbing layer 3021 is irradiated with the laser of the third wavelength
  • the fourth heat absorbing layer 3022 is irradiated with the laser of the fourth wavelength
  • the heat generated by the absorption of the laser energy by the third heat absorbing layer 3021 is transferred to the The first electrode 3041 structure
  • the heat generated by the fourth heat absorbing layer 3022 absorbing laser energy is transferred to the second electrode 3042 structure, so that the electrode structure 304 is melted, and the light-emitting element 300 is welded and fixed during the cooling and solidification process of the electrode structure 304 .
  • the third heat absorbing layer 3021 is irradiated with the laser of the third wavelength
  • the fourth heat absorbing layer 3022 is irradiated with the laser of the fourth wavelength
  • the third heat absorbing layer 3021 absorbs the heat generated by the laser energy to transfer
  • the heat generated by the absorption of laser energy by the fourth heat absorbing layer 3022 is transferred to the structure of the second electrode 3042, so that the electrode structure 304 is melted, and the light emitting element 300 can be quickly removed at this time.
  • the third heat absorbing layer 3021 is irradiated with the third wavelength, or the fourth heat absorbing layer 3022 is irradiated with the laser of the fourth wavelength, the third heat absorbing layer 3021 or the fourth heat absorbing layer
  • the heat generated by the 3022 absorbing laser energy is transferred between each other and to the electrode structure 304 , so that the electrode structure 304 is melted, and the light emitting element 300 is welded or removed.
  • the light-emitting element 300 includes a light-emitting structure 301, an electrode structure 304, and a heat-absorbing layer 302. 310 opposite the back 320 .
  • the electrode structure 304 is formed on the back surface 320 of the light emitting structure 301 and is electrically connected with the light emitting structure 301 .
  • the difference between this embodiment and Embodiment 12 is that, as shown in FIG. 25 , in this embodiment, the third heat absorption layer 3021 and the fourth heat absorption layer 3022 are also formed on the sidewall of the light emitting element 300 .
  • the third heat absorption layer 3021 extends to the first side wall of the light emitting element 300 on the side of the first electrode 3041
  • the fourth heat absorption layer 3022 extends to the second side of the light emitting element 300 on the side of the second electrode 3042 on the wall.
  • the above arrangement of the heat absorbing layer 302 increases the area of the heat absorbing layer 302 , that is, increases the area that can be irradiated by the laser, thereby increasing the heat generation and transfer efficiency, and improving the welding and removal efficiency of the light emitting element 300 .
  • the heat absorbing layer 302 is made of an insulating material, it can further protect the light emitting element 300 .

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Abstract

The present application provides a circuit substrate, an LED display apparatus, and a light-emitting element. According to the present application, heat absorption layers are arranged around or below the welding electrodes of the circuit substrate; the heat absorption layers can absorb laser energy and transmit the absorbed laser energy to the welding electrodes, so that the metal of the welding electrodes is heated and melted, and thus, an LED chip can be conveniently removed, and the subsequent maintenance or replacement of the LED chip is facilitated; after the LED chip is maintained or replaced, the heat absorption layers can also be irradiated by using laser, and the heat absorption layers absorb heat and transmit the heat to the welding electrodes, so that the welding electrodes are melted, and in this case, the electrodes of the LED chip are placed on the corresponding welding electrodes, and thus, the welding of the LED chip is achieved. The circuit substrate structure facilitates the maintenance of a Micro LED chip, and is simple in structure and low in manufacturing cost. In addition, the position relationship between the heat absorption layers and the welding electrodes in the circuit substrate, and the shape structures of the heat absorption layers are variously changed and can be adjusted according to actual requirements, and thus, the design of the circuit substrate is flexible and diversified.

Description

电路基板、LED显示装置及发光元件Circuit board, LED display device and light emitting element 技术领域technical field
本申请涉及半导体器件技术领域,特别涉及一种电路基板、LED显示装置及发光元件。The present application relates to the technical field of semiconductor devices, in particular to a circuit substrate, an LED display device and a light emitting element.
背景技术Background technique
LED以发光效率高、使用寿命长、安全可靠和环保节能的特点受到广泛的重视,其中,micro LED通常用于显示屏。Micro LED显示屏与LCD/OLED显示屏最大差异点在于LCD与OLED发光器件与TFT背板的结合方式。LCD是背光源与液晶开关的结合,OLED是有机发光材料附着在TFT背板上,通过TFT背板电极给予电压/电流。而Micro LED显示屏是将Micro LED芯片借着不同的焊接方式,电性连接至TFT背板电极上,进而通过TFT背板给予Micro LED芯片电压/电流而发光。LED is widely valued for its high luminous efficiency, long service life, safety, reliability, environmental protection and energy saving. Among them, micro LED is usually used in display screens. The biggest difference between Micro LED display and LCD/OLED display is the combination of LCD and OLED light emitting devices and TFT backplane. LCD is a combination of backlight and liquid crystal switch, OLED is an organic light-emitting material attached to the TFT backplane, and voltage/current is given through the TFT backplane electrodes. The Micro LED display is to electrically connect the Micro LED chip to the TFT backplane electrode through different welding methods, and then give the Micro LED chip a voltage/current through the TFT backplane to emit light.
Micro LED显示屏最大的难点在于,Micro LED芯片是需要在另外载体上制作,再通过巨量转移将芯片一次大量转移至TFT背板上。这与OLED制作工艺差异巨大,OLED是将发光材料直接制作于TFT背板上。二者工艺的差距,使得Micro LED发光器件与TFT背板的结合方式直接影响到显示屏的良率,Micro LED修补工艺因此显得格外重要。The biggest difficulty of Micro LED display is that Micro LED chips need to be fabricated on another carrier, and then transferred to the TFT backplane in large quantities through mass transfer. This is very different from the OLED manufacturing process. OLED is to directly manufacture luminescent materials on the TFT backplane. The gap between the two processes makes the combination of the Micro LED light-emitting device and the TFT backplane directly affect the yield rate of the display screen. LED repair process is therefore particularly important.
传统LED芯片是借由锡膏让LED芯片与PCB/TFT背板焊接而形成电性连接。现今为了可以快速修补LED芯片,激光去除LED芯片的工艺技术逐一开发完成,其是利用激光能量激发锡膏内的有机材料,使锡膏吸收激光能量后温度升高,让锡膏因此融化后,把LED芯片取起。之后,采用相同激光工艺技术,将LED芯片重新焊接至PCB/TFT背板上。然而,Micro LED芯片无法通过锡膏焊接至基板,因此无法采用上述传统工艺。Traditional LED chips are electrically connected by soldering the LED chips to the PCB/TFT backplane with solder paste. Nowadays, in order to quickly repair LED chips, the technology of laser removal of LED chips has been developed one by one. It uses laser energy to excite the organic materials in the solder paste, so that the temperature of the solder paste will rise after absorbing the laser energy, so that the solder paste will melt. Pick up the LED chip. Afterwards, using the same laser process technology, the LED chips are re-soldered to the PCB/TFT backplane. However, the Micro LED chip cannot be soldered to the substrate through solder paste, so the above-mentioned traditional process cannot be used.
技术问题technical problem
因此,亟需一种能够有效移除micro LED芯片的技术。Therefore, there is an urgent need for a technology that can effectively remove micro LED chips.
技术解决方案technical solution
为克服相关技术中存在的至少部分缺陷和不足,本申请提供一种用于焊接LED芯片的电路基板、LED显示装置和一种发光元件。在电路基板的焊接电极下方或者周围设置一吸热层,该吸热层能够有效吸收激光热量,吸热后加热焊接电极,使得焊接电极融化,由此可以方便地移除LED芯片。In order to overcome at least some of the defects and deficiencies in the related art, the present application provides a circuit substrate for welding LED chips, an LED display device and a light emitting element. A heat absorbing layer is arranged under or around the welding electrodes of the circuit substrate, and the heat absorbing layer can effectively absorb laser heat, heat the welding electrodes after absorbing heat, and melt the welding electrodes, so that the LED chip can be removed conveniently.
一方面,本申请实施例提供的一种电路基板例如包括:绝缘基板;线路层,设置在所述绝缘基板上,所述线路层包括固晶区,所述固晶区具有用于焊接LED芯片的焊接电极;吸热层,与所述焊接电极接触,用于将吸收的热量传导至所述焊接电极。On the one hand, a circuit substrate provided by an embodiment of the present application includes, for example: an insulating substrate; a wiring layer disposed on the insulating substrate, the wiring layer including a die-bonding area, and the die-bonding area has a function for soldering LED chips. The welding electrode; the heat absorption layer, which is in contact with the welding electrode, is used to conduct the absorbed heat to the welding electrode.
在本申请的一个实施例中,所述吸热层位于所述焊接电极的下方,并且所述吸热层的边缘超出所述焊接电极的边缘。In one embodiment of the present application, the heat absorbing layer is located below the welding electrode, and the edge of the heat absorbing layer exceeds the edge of the welding electrode.
在本申请的一个实施例中,所述吸热层位于整个所述焊接电极的下方,并且所述吸热层中设置有通孔,所述焊接电极通过所述通孔与所述线路层连通。In one embodiment of the present application, the heat absorbing layer is located under the entire welding electrode, and a through hole is arranged in the heat absorbing layer, and the welding electrode communicates with the circuit layer through the through hole .
在本申请的一个实施例中,所述吸热层位于所述焊接电极的边缘区域的下方。In one embodiment of the present application, the heat absorbing layer is located below the edge region of the welding electrode.
在本申请的一个实施例中,所述吸热层设置在所述焊接电极的外围。In one embodiment of the present application, the heat absorbing layer is arranged on the periphery of the welding electrode.
在本申请的一个实施例中,所述吸热层形成为环状结构,或者具有镂空结构的环状结构。In one embodiment of the present application, the heat absorbing layer is formed into a ring structure, or a ring structure with a hollow structure.
在本申请的一个实施例中,所述吸热层形成在同一固晶区的所述焊接电极远离彼此的一侧;所述吸热层形成条带状结构。In one embodiment of the present application, the heat absorbing layer is formed on the sides of the welding electrodes in the same die-bonding area away from each other; the heat absorbing layer forms a strip-like structure.
在本申请的一个实施例中,所述吸热层形成具有镂空结构的条带状结构。In one embodiment of the present application, the heat absorbing layer forms a strip-shaped structure with a hollow structure.
在本申请的一个实施例中,所述电路基板还包括绝缘层,所述绝缘层设置在所述线路层远离所述绝缘基板的一侧,并且暴露所述焊接电极。In one embodiment of the present application, the circuit substrate further includes an insulating layer, the insulating layer is disposed on a side of the circuit layer away from the insulating substrate, and exposes the welding electrodes.
在本申请的一个实施例中,所述吸热层的厚度介于0.5 μm~5 μm。In one embodiment of the present application, the thickness of the heat absorbing layer ranges from 0.5 μm to 5 μm.
在本申请的一个实施例中,所述焊接电极包括第一焊接电极和作为修复焊盘的第二焊接电极;所述吸热层包括第一吸热层及第二吸热层,所述第一吸热层和所述第二吸热层分别与所述第一焊接电极和所述第二焊接电极接触,所述第一吸热层和所述第二吸热层用于吸收不同波长的激光,并将吸收的热量传导至所述焊接电极。In one embodiment of the present application, the welding electrodes include a first welding electrode and a second welding electrode as a repair pad; the heat absorbing layer includes a first heat absorbing layer and a second heat absorbing layer, and the first heat absorbing layer A heat absorbing layer and the second heat absorbing layer are respectively in contact with the first welding electrode and the second welding electrode, and the first heat absorbing layer and the second heat absorbing layer are used to absorb laser, and conduct the absorbed heat to the welding electrode.
在本申请的一个实施例中,所述第一焊接电极和所述第二焊接电极相互间隔地并排设置;所述第一吸热层设置在所述第一焊接电极的周围,所述第二吸热层设置在所述第二焊接电极的周围,所述第一吸热层和所述第二吸热层相互并排设置;或者所述第一吸热层设置在所述第一焊接电极的下方及周围,所述第二吸热层设置在所述第二焊接电极的下方及周围,所述第一吸热层和所述第二吸热层相互并排设置。In one embodiment of the present application, the first welding electrode and the second welding electrode are arranged side by side with a distance from each other; the first heat absorbing layer is arranged around the first welding electrode, and the second welding electrode The heat absorbing layer is arranged around the second welding electrode, and the first heat absorbing layer and the second heat absorbing layer are arranged side by side; or the first heat absorbing layer is arranged on the side of the first welding electrode Below and around, the second heat absorbing layer is arranged below and around the second welding electrode, and the first heat absorbing layer and the second heat absorbing layer are arranged side by side.
在本申请的一个实施例中,沿从所述绝缘基板到所述线路层的方向,所述第二吸热层、所述第二焊接电极、所述第一吸热层及所述第一焊接电极依次叠置。In one embodiment of the present application, along the direction from the insulating substrate to the circuit layer, the second heat absorbing layer, the second welding electrode, the first heat absorbing layer and the first The welding electrodes are stacked one on top of the other.
在本申请的一个实施例中,所述第二吸热层、所述第二焊接电极、第一吸热层及第一焊接电极依次叠置形成有相互间隔的第一堆叠和第二堆叠,所述第一堆叠和所述第二堆叠相对的一侧为齐平侧壁。In one embodiment of the present application, the second heat absorbing layer, the second welding electrode, the first heat absorbing layer and the first welding electrode are sequentially stacked to form a first stack and a second stack spaced apart from each other, The opposite sides of the first stack and the second stack are flush side walls.
在本申请的一个实施例中,所述第一焊接电极的熔点低于所述第二焊接电极的熔点。In one embodiment of the present application, the melting point of the first welding electrode is lower than the melting point of the second welding electrode.
另一方面,本申请实施例提供的一种LED显示装置,例如包括:根据权利要求1~15中任意一项所述的电路基板;以及LED芯片,焊接在所述电路基板上。On the other hand, an LED display device provided by an embodiment of the present application includes, for example: the circuit substrate according to any one of claims 1-15; and an LED chip soldered on the circuit substrate.
另一方面,本申请实施例提供的一种发光元件,包括:发光结构,所述发光结构具有出光面;电极结构,设置在所述发光结构远离所述出光面的背面与所述发光结构形成电连接;吸热层,形成在所述发光结构的背面上,并且环绕所述电极结构,所述吸热层吸收激光的热量并将吸收的热量传导至所述电极结构。On the other hand, a light-emitting element provided by an embodiment of the present application includes: a light-emitting structure, the light-emitting structure has a light-emitting surface; an electrode structure is arranged on the back of the light-emitting structure away from the light-emitting surface to form a an electrical connection; a heat absorbing layer formed on the back of the light emitting structure and surrounding the electrode structure, the heat absorbing layer absorbing the heat of the laser light and conducting the absorbed heat to the electrode structure.
在本申请的一个实施例中,所述吸热层包括至少一层吸热层,当所述吸热层包括两层及两层以上吸热层时,多层所述吸热层依次叠置在所述发光结构的背面。In one embodiment of the present application, the heat-absorbing layer includes at least one heat-absorbing layer, and when the heat-absorbing layer includes two or more heat-absorbing layers, multiple layers of the heat-absorbing layers are stacked in sequence on the back of the light-emitting structure.
在本申请的一个实施例中,所述吸热层包括第一吸热层及第二吸热层,所述第一吸热层和所述第二吸热层用于吸收不同波长的激光,所述电极结构包括第一电极和第二电极,所述第一吸热层形成在所述第一电极所在的所述背面的一侧,所述第二吸热层形成在所述第二电极所在的所述背面的一侧,并且所述第一吸热层和所述第二吸热层形成连续结构。In one embodiment of the present application, the heat absorbing layer includes a first heat absorbing layer and a second heat absorbing layer, and the first heat absorbing layer and the second heat absorbing layer are used to absorb laser light of different wavelengths, The electrode structure includes a first electrode and a second electrode, the first heat absorbing layer is formed on the side of the back where the first electrode is located, and the second heat absorbing layer is formed on the second electrode It is located on one side of the back side, and the first heat absorbing layer and the second heat absorbing layer form a continuous structure.
在本申请的一个实施例中,所述第一吸热层还形成在所述第一电极一侧所述发光结构的第一侧壁上,所述第二吸热层还形成在所述第二电极一侧所述发光结构的第二侧壁上。In an embodiment of the present application, the first heat absorbing layer is further formed on the first side wall of the light emitting structure on the side of the first electrode, and the second heat absorbing layer is further formed on the first side wall of the light emitting structure. On the second side wall of the light emitting structure on the side of the two electrodes.
有益效果Beneficial effect
综上所述,本申请的上述技术方案可以具有如下一个或多个有益效果:In summary, the above technical solution of the present application may have one or more of the following beneficial effects:
1、通过在电路基板的焊接电极四周或者下方设置吸热层,该吸热层能够吸收激光能量,并将吸收的激光能量传递至焊接电极,使得焊接电极金属受热融化,由此能够方便地移去LED芯片,便于后续LED芯片的维修或者替换。维修后或者替换后的LED芯片,同样可以采用激光辐照吸热层,吸热层吸收热量后传导至焊接电极,使得焊接电极融化,此时将LED芯片的电极放置于对应的焊接电极上,实现LED芯片的焊接。上述电路基板结构便于Micro LED芯片的维修,并且结构简单制造成本低。另外,2、本申请实施例中的吸热层在电路基板中与焊接电极的位置关系以及形状结构可以有多种变形,能够根据实际需要做出调整,电路基板的设计灵活多样。1. By setting a heat absorbing layer around or below the welding electrode of the circuit board, the heat absorbing layer can absorb laser energy and transfer the absorbed laser energy to the welding electrode, so that the metal of the welding electrode is heated and melted, so that it can be easily removed Removing the LED chip facilitates subsequent maintenance or replacement of the LED chip. After maintenance or replacement of the LED chip, laser radiation can also be used to irradiate the heat absorbing layer. The heat absorbing layer absorbs heat and conducts it to the welding electrode to melt the welding electrode. At this time, the electrode of the LED chip is placed on the corresponding welding electrode. Realize the welding of LED chips. The above circuit substrate structure is convenient for Micro The LED chip is maintained, and the structure is simple and the manufacturing cost is low. In addition, 2. The positional relationship and shape structure of the heat absorbing layer in the embodiment of the application in the circuit substrate and the welding electrodes can have various deformations, and can be adjusted according to actual needs, and the design of the circuit substrate is flexible and diverse.
3、通过在电路基板的焊接电极周围设置吸热层,该吸热层包括第一吸热层和第二吸热层,第一吸热层和第二吸热层分别与焊接电极的第一焊接电极和第二焊接电极接触。第一吸热层和第二吸热层设置为吸收不同波长的激光,并将吸收的激光的能量传递至焊接电极,使得焊接电极金属受热融化。在焊接及移除主要发光元件,例如LED芯片时,采用第一波长的激光辐照第一吸热层使得第一焊接电极的金属受热融化,完成LED芯片的焊接及移除;在焊接修复LED芯片时,采用第二波长的激光辐照第二吸热层使得第二焊接电极的金属受热融化,完成LED芯片的焊接。第一吸热层和第二吸热层的设置能够精确地加热第一焊接电极或第二焊接电极,避免了第一焊接电极和第二焊接电极之间的相互影响。3. By setting a heat absorbing layer around the welding electrode of the circuit board, the heat absorbing layer includes a first heat absorbing layer and a second heat absorbing layer, and the first heat absorbing layer and the second heat absorbing layer are respectively connected to the first heat absorbing layer of the welding electrode. The welding electrode is in contact with the second welding electrode. The first heat absorbing layer and the second heat absorbing layer are configured to absorb laser light of different wavelengths, and transfer the energy of the absorbed laser light to the welding electrode, so that the metal of the welding electrode is heated and melted. When welding and removing the main light-emitting components, such as LED chips, the first heat-absorbing layer is irradiated with the laser of the first wavelength so that the metal of the first welding electrode is heated and melted, and the welding and removal of the LED chips are completed; When chipping, the laser of the second wavelength is used to irradiate the second heat absorbing layer so that the metal of the second welding electrode is heated and melted, and the welding of the LED chip is completed. The arrangement of the first heat absorbing layer and the second heat absorbing layer can accurately heat the first welding electrode or the second welding electrode, and avoids mutual influence between the first welding electrode and the second welding electrode.
4、第一焊接电极的熔点低于第二焊接电极的熔点,因此,在焊接主要发光元件时不会破坏第二焊接电极的完整性,有利于保证后续焊接在第二焊接电极上的修复发光元件的良率。4. The melting point of the first welding electrode is lower than the melting point of the second welding electrode, therefore, the integrity of the second welding electrode will not be damaged when welding the main light-emitting element, which is beneficial to ensure the subsequent welding on the second welding electrode to repair the luminescence component yield.
5、吸热层在电路基板中与焊接电极的位置关系以及形状结构可以有多种变形,例如第一吸热层和第二吸热层与第一焊接电极和第二焊接电极均并排设置,或者在远离所述电路基板的方向上,依次叠置第二吸热层、第二焊接电极、第一吸热层及第一焊接电极。上述吸热层及焊接电极的多样设置,能够根据实际需要做出调整,电路基板的设计灵活多样。当第二吸热层、第二焊接电极、第一吸热层及第一焊接电极叠置时,第一焊接电极和第一吸热层选择易于去除的材料,保证第一焊接电极和第一吸热层的去除不会影响第二吸热层及第二焊接电极的完整性。同时该叠置结构有利于减小固晶区的尺寸,进而有利于线路层的布线设置。5. The positional relationship between the heat absorbing layer and the welding electrode in the circuit substrate and the shape structure can have various deformations, for example, the first heat absorbing layer and the second heat absorbing layer are arranged side by side with the first welding electrode and the second welding electrode, Alternatively, in a direction away from the circuit substrate, the second heat absorbing layer, the second welding electrode, the first heat absorbing layer and the first welding electrode are stacked in sequence. The various settings of the above heat absorbing layer and welding electrodes can be adjusted according to actual needs, and the design of the circuit substrate is flexible and diverse. When the second heat-absorbing layer, the second welding electrode, the first heat-absorbing layer and the first welding electrode overlap, the first welding electrode and the first heat-absorbing layer shall select materials that are easy to remove to ensure that the first welding electrode and the first heat-absorbing layer The removal of the heat absorbing layer will not affect the integrity of the second heat absorbing layer and the second welding electrode. At the same time, the stacked structure is beneficial to reduce the size of the crystal-bonding region, and further facilitates the wiring arrangement of the circuit layer.
6、本申请实施例提供的电路基板结构便于Micro LED芯片的维修,并且结构简单制造成本低。6. The circuit substrate structure provided by the embodiment of the present application is convenient for maintenance of the Micro LED chip, and the structure is simple and the manufacturing cost is low.
7、在发光元件的发光结构的背面形成吸热层,该吸热层能够将吸收的激光的热量传递至电极结构,使得电极结构受热融化进而在冷却时焊接至电路基板上。吸热层的设置使得发光结构的电极结构加热更加易于实现,并且可以采用不同波长的激光辐照吸热材料使其吸收的热量不同,由此使得发光元件适于不同的焊接过程,例如作为主要发光元件的一次焊接过程和作为修复发光元件的修复焊接过程。7. A heat absorbing layer is formed on the back of the light emitting structure of the light emitting element. The heat absorbing layer can transfer the heat of the absorbed laser light to the electrode structure, so that the electrode structure is melted by heat and then welded to the circuit substrate when cooling. The arrangement of the heat absorbing layer makes it easier to realize the heating of the electrode structure of the light emitting structure, and different wavelengths of laser light can be used to irradiate the heat absorbing material to make it absorb different heat, thus making the light emitting element suitable for different welding processes, for example, as the main A welding process of the light-emitting element and a repair welding process as a repair of the light-emitting element.
附图说明Description of drawings
下面将结合附图,对本申请的具体实施方式进行详细的说明。The specific implementation manners of the present application will be described in detail below in conjunction with the accompanying drawings.
图1为相关技术中的一种电路基板的结构示意图。FIG. 1 is a schematic structural diagram of a circuit substrate in the related art.
图2为本申请实施例一提供的一种电路基板的结构示意图。FIG. 2 is a schematic structural diagram of a circuit substrate provided in Embodiment 1 of the present application.
图3为图2所示的电路基板的俯视示意图。FIG. 3 is a schematic top view of the circuit substrate shown in FIG. 2 .
图4为本申请实施例二提供的一种电路基板的结构示意图。FIG. 4 is a schematic structural diagram of a circuit substrate provided in Embodiment 2 of the present application.
图5为图4所示的电路基板的俯视示意图。FIG. 5 is a schematic top view of the circuit substrate shown in FIG. 4 .
图6为本申请实施例三提供的一种电路基板的结构示意图。FIG. 6 is a schematic structural diagram of a circuit substrate provided in Embodiment 3 of the present application.
图7为图6所示的电路基板的俯视示意图。FIG. 7 is a schematic top view of the circuit substrate shown in FIG. 6 .
图8为本申请实施例四提供的一种电路基板的结构示意图。FIG. 8 is a schematic structural diagram of a circuit substrate provided in Embodiment 4 of the present application.
图9为图8所示的电路基板的俯视示意图。FIG. 9 is a schematic top view of the circuit substrate shown in FIG. 8 .
图10为本申请实施例五提供的一种电路基板的结构示意图。FIG. 10 is a schematic structural diagram of a circuit substrate provided in Embodiment 5 of the present application.
图11为图10所示的电路基板的俯视示意图。FIG. 11 is a schematic top view of the circuit substrate shown in FIG. 10 .
图12为本申请实施例六提供的一种LED显示装置的结构示意图。FIG. 12 is a schematic structural diagram of an LED display device provided in Embodiment 6 of the present application.
图13为本申请实施例七提供的一种电路基板的结构示意图。FIG. 13 is a schematic structural diagram of a circuit substrate provided in Embodiment 7 of the present application.
图14为实施例七的可选实施例中电路基板的结构示意图。FIG. 14 is a schematic structural diagram of a circuit substrate in an alternative embodiment of the seventh embodiment.
图15为图13和图14所示的电路基板的俯视示意图。FIG. 15 is a schematic top view of the circuit substrate shown in FIG. 13 and FIG. 14 .
图16为本申请实施例八提供的一种电路基板的结构示意图。FIG. 16 is a schematic structural diagram of a circuit substrate provided in Embodiment 8 of the present application.
图17为图16所示的电路基板的俯视示意图。FIG. 17 is a schematic top view of the circuit substrate shown in FIG. 16 .
图18为本申请实施例九提供的一种LED显示装置的结构示意图。FIG. 18 is a schematic structural diagram of an LED display device provided in Embodiment 9 of the present application.
图19为沿图18中线L1-L1的剖面视图。Fig. 19 is a cross-sectional view along line L1-L1 in Fig. 18 .
图20为一可选实施例中沿图18中线L1-L1的剖面视图。Fig. 20 is a cross-sectional view along line L1-L1 in Fig. 18 in an alternative embodiment.
图21为本申请实施例十提供的一种发光元件的结构示意图。FIG. 21 is a schematic structural diagram of a light emitting element provided in Embodiment 10 of the present application.
图22为图21所示的发光元件的仰视示意图。FIG. 22 is a schematic bottom view of the light emitting element shown in FIG. 21 .
图23为本申请实施例十一提供的一种发光元件的结构示意图。Fig. 23 is a schematic structural diagram of a light emitting element provided in Embodiment 11 of the present application.
图24为本申请实施例十二提供的一种发光元件的结构示意图。FIG. 24 is a schematic structural diagram of a light emitting element provided in Embodiment 12 of the present application.
图25为本申请实施例十三提供的一种发光元件的结构示意图。FIG. 25 is a schematic structural diagram of a light emitting element provided in Embodiment 13 of the present application.
元件标号说明Component designation description
1111 PCB背板PCB backplane 121121 第一堆叠first stack
1212 焊接电极welding electrode 122122 第二堆叠second stack
1313 LED芯片LED chip 200200 LED显示装置LED display device
1414 锡膏Solder paste 201201 LED芯片LED chips
100100 电路基板circuit board 20112011 第一芯片first chip
110110 绝缘基板insulating substrate 20122012 第二芯片second chip
101101 线路层line layer 300300 发光元件Light emitting element
10111011 固晶区Die bonding area 301301 发光结构light emitting structure
102102 绝缘层Insulation 30113011 第一半导体层first semiconductor layer
103103 焊接电极welding electrode 30123012 第二半导体层second semiconductor layer
10311031 第一焊接电极first welding electrode 30133013 有源层active layer
1031-11031-1 第一正焊接电极first positive welding electrode 302302 吸热层heat absorbing layer
1031-21031-2 第一负焊接电极first negative welding electrode 30213021 第三吸热层third heat absorbing layer
10321032 第二焊接电极Second welding electrode 30223022 第四吸热层The fourth heat absorbing layer
1032-11032-1 第二正焊接电极Second positive welding electrode 303303 绝缘层Insulation
1032-21032-2 第二负焊接电极Second negative welding electrode 304304 电极结构electrode structure
10331033 边缘区域edge area 30413041 第一电极first electrode
10341034 中间区域middle area 30423042 第二电极second electrode
104104 吸热层heat absorbing layer 305305 通孔through hole
10411041 第一吸热层first heat absorbing layer 310310 出光面light emitting surface
10421042 第二吸热层second heat absorbing layer 320320 背面back
105105 通孔through hole
 the
本发明的最佳实施方式BEST MODE FOR CARRYING OUT THE INVENTION
在此处键入本发明的最佳实施方式描述段落。Type the paragraph describing the best mode for carrying out the invention here.
本发明的实施方式Embodiments of the present invention
为使本申请的上述目的、特征和优点能够更加明显易懂,下面结合附图对本申请的具体实施方式做详细的说明。In order to make the above-mentioned purpose, features and advantages of the present application more obvious and understandable, the specific implementation manners of the present application will be described in detail below in conjunction with the accompanying drawings.
为了使本领域普通技术人员更好地理解本申请的技术方案,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分的实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本申请保护的范围。In order to enable those of ordinary skill in the art to better understand the technical solutions of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described implementation Examples are only some of the embodiments of the present application, not all of them. Based on the embodiments in this application, all other embodiments obtained by persons of ordinary skill in the art without creative efforts shall fall within the scope of protection of this application.
需要说明,本实用新型实施例中所提到的方向用语,例如“上”、“下”、“前”、“后”、“左”、“右”、“内”、“外”、“侧面”等,仅是参考附加图式的方向。因此,使用的方向用语是用以说明及理解本实用新型,而非用以限制本实用新型。为了理解和便于描述,附图中示出的每个组件的尺寸和厚度是任意示出的,但是本实用新型不限于此。It should be noted that the directional terms mentioned in the embodiments of the present utility model, such as "up", "down", "front", "back", "left", "right", "inside", "outside", " Side", etc., are only referring to the directions of the attached drawings. Therefore, the used directional terms are used to illustrate and understand the present invention, but not to limit the present invention. For understanding and ease of description, the size and thickness of each component shown in the drawings are arbitrarily shown, but the present invention is not limited thereto.
可以理解的是,当例如层、膜、区域或基底的组件被称作“在“另一组件“上”时,所述组件可以直接在所述另一组件上,或者也可以存在中间组件。另外,在说明书中,除非明确地描述为相反的,否则词语“包括”将被理解为意指包括所述组件,但是不排除任何其它组件。此外,在说明书中,“在……上”意指位于目标组件上方或者下方,而不意指必须位于基于重力上方的顶部上。It will be understood that when an element such as a layer, film, region, or substrate is referred to as being "on" another element, it can be directly on the other element or intervening elements may also be present. Also, in the specification, unless it is clearly described to the contrary, the word "comprising" will be understood as meaning including the stated components but not excluding any other components. In addition, in the specification, "on" means located above or below the target component, and does not mean necessarily located on top based on gravity.
如图1所示,以PCB背板为例,传统的LED芯片013通过锡膏014焊接至PCB背板011的焊接电极012上,由此实现LED芯片013与PCB背板011的固定与电性连接。LED芯片损坏或者性能不良时,为了快速修补LED芯片,利用激光能量激发锡膏014内的有机材料,使锡膏吸收激光能量后温度升高,让锡膏因此融化后,把LED芯片取起。之后,采用相同激光工艺技术,将LED芯片重新焊接至PCB/TFT背板上。然而,Micro LED芯片无法通过锡膏焊接至基板,因此无法采用上述传统工艺。As shown in Figure 1, taking the PCB backplane as an example, the traditional LED chip 013 is welded to the welding electrode 012 of the PCB backplane 011 through solder paste 014, thereby realizing the fixation and electrical performance of the LED chip 013 and the PCB backplane 011. connect. When the LED chip is damaged or the performance is poor, in order to quickly repair the LED chip, the laser energy is used to excite the organic material in the solder paste 014, so that the temperature of the solder paste will rise after absorbing the laser energy, so that the solder paste will melt, and then the LED chip will be picked up. Afterwards, using the same laser process technology, the LED chips are re-soldered to the PCB/TFT backplane. However, the Micro LED chip cannot be soldered to the substrate through solder paste, so the above-mentioned traditional process cannot be used.
【实施例一】针对相关技术中的上述缺陷,本实施例提供一种用于焊接LED芯片的电路基板100,该LED芯片优选为尺寸小于75 μm的micro LED芯片。如图2所示,本实施例的电路基板100例如包括绝缘基板110以及设置在绝缘基板110上的线路层101,线路层101包括固晶区1011,固晶区1011具有用于焊接LED芯片的焊接电极103。焊接电极103实现LED芯片在电路基板100上的固定以及与线路层101的电性连接。同样,如图2所示,电路基板100还例如包括吸热层104,该吸热层104与焊接电极103接触,用于将吸收的热量传导至焊接电极103。[Embodiment 1] In view of the above-mentioned defects in the related art, this embodiment provides a circuit substrate 100 for welding LED chips, and the LED chips are preferably micro LED chips with a size smaller than 75 μm. As shown in FIG. 2 , the circuit substrate 100 of this embodiment includes, for example, an insulating substrate 110 and a circuit layer 101 disposed on the insulating substrate 110. The circuit layer 101 includes a die-bonding area 1011. welding electrode 103 . The welding electrodes 103 realize the fixing of the LED chip on the circuit substrate 100 and the electrical connection with the circuit layer 101 . Likewise, as shown in FIG. 2 , the circuit substrate 100 further includes, for example, a heat absorbing layer 104 , which is in contact with the welding electrode 103 for conducting absorbed heat to the welding electrode 103 .
如图3所示,同时参照图2,本实施例中,吸热层104位于焊接电极103的下方,并且吸热层104的边缘超出焊接电极103的边缘。即,如图3所示,吸热层104的平面面积大于焊接电极103的平面面积。可选实施例中,吸热层的厚度介于0.5 μm~5 μm。同样参照图3,当吸热层104位于焊接电极103下方时,为了实现焊接电极103与线路层101的连通,在吸热层104中形成有多个通孔105,该通孔105贯穿吸热层104并且暴露线路层101。焊接电极103同时形成在该通孔105中以实现与线路层101的连通。上述通孔1105不仅实现焊接电极103与线路层101的连通,还能够保证焊接电极103与线路层101具有一定的接触面积,保证焊接电极103的稳定性。As shown in FIG. 3 , referring to FIG. 2 at the same time, in this embodiment, the heat absorbing layer 104 is located below the welding electrode 103 , and the edge of the heat absorbing layer 104 exceeds the edge of the welding electrode 103 . That is, as shown in FIG. 3 , the planar area of the heat absorbing layer 104 is larger than that of the welding electrode 103 . In an optional embodiment, the thickness of the heat absorbing layer ranges from 0.5 μm to 5 μm. Also referring to FIG. 3 , when the heat absorbing layer 104 is located below the welding electrode 103, in order to realize the communication between the welding electrode 103 and the circuit layer 101, a plurality of through holes 105 are formed in the heat absorbing layer 104, and the through holes 105 run through the heat absorbing layer 104. layer 104 and exposes the circuit layer 101 . Soldering electrodes 103 are simultaneously formed in the through holes 105 to realize communication with the circuit layer 101 . The through hole 1105 not only realizes the connection between the welding electrode 103 and the circuit layer 101 , but also ensures a certain contact area between the welding electrode 103 and the circuit layer 101 , ensuring the stability of the welding electrode 103 .
同样参照图2,上述电路基板100还例如包括绝缘层102,该绝缘层102形成在线路层101的上方,也即设置于线路层101远离绝缘基板110的一侧,保护该线路层101。同时,绝缘层102在焊接电极103所在的区域暴露上述焊接电极103。可选实施例中,上述电路基板100可以是PCB板(printed circuit board,印刷电路板)、TFT(thin film transistor,薄膜晶体管)基板。当上述电路基板100是PCB板时,其可以是单层基板也可以是多层的复合基板。Also referring to FIG. 2 , the circuit substrate 100 also includes an insulating layer 102 , which is formed above the circuit layer 101 , that is, disposed on the side of the circuit layer 101 away from the insulating substrate 110 , to protect the circuit layer 101 . At the same time, the insulating layer 102 exposes the welding electrode 103 in the area where the welding electrode 103 is located. In an optional embodiment, the above-mentioned circuit substrate 100 may be a PCB board (printed circuit board, printed circuit board), TFT (thin film transistor, thin film transistor) substrate. When the above-mentioned circuit substrate 100 is a PCB board, it may be a single-layer substrate or a multi-layer composite substrate.
在可选实施例中,上述吸热层104为激光吸收材料,可以是不同波长的激光吸收材料。例如,可以是激光吸收树脂,其中添加有激光吸收剂,该激光吸收剂有助于对激光的吸收,并将吸收的激光转化为热量。In an optional embodiment, the heat absorbing layer 104 is a laser absorbing material, which may be a laser absorbing material with different wavelengths. For example, it may be a laser-absorbing resin to which a laser-absorbing agent is added, which contributes to the absorption of laser light and converts the absorbed laser light into heat.
如上所述,吸热层104具有暴露在焊接电极103外侧的部分,因此,当需要焊接或者移除LED芯片时,激光只需辐照至暴露在焊接电极103外侧的吸热层104,此时吸热层104吸收激光的能量发热,然后将热量传导至焊接电极103,使得焊接电极103金属受热融化,便于焊接或者取走LED芯片。As mentioned above, the heat absorbing layer 104 has a part exposed outside the welding electrode 103, therefore, when it is necessary to solder or remove the LED chip, the laser only needs to be irradiated to the heat absorbing layer 104 exposed outside the welding electrode 103, at this time The heat absorbing layer 104 absorbs the energy of the laser to generate heat, and then conducts the heat to the welding electrode 103, so that the metal of the welding electrode 103 is heated and melted, which is convenient for welding or removing the LED chip.
【实施例二】本实施例同样提供了一种用于焊接LED芯片的电路基板100,该LED芯片优选为尺寸小于75 μm的micro LED芯片。如图4所示,本实施例的电路基板100例如包括绝缘基板110以及设置在绝缘基板110上的线路层101,线路层101包括固晶区1011,固晶区1011具有用于焊接LED芯片的焊接电极103。焊接电极103实现LED芯片在电路基板100上的固定以及与线路层的电性连接。如图4所示,电路基板100同样包括吸热层104,该吸热层104与焊接电极103接触,用于将吸收的热量传导至焊接电极103。[Embodiment 2] This embodiment also provides a circuit substrate 100 for welding LED chips, and the LED chips are preferably micro LED chips with a size smaller than 75 μm. As shown in FIG. 4 , the circuit substrate 100 of this embodiment includes, for example, an insulating substrate 110 and a circuit layer 101 disposed on the insulating substrate 110. The circuit layer 101 includes a die-bonding area 1011. welding electrode 103 . The welding electrodes 103 realize the fixing of the LED chip on the circuit substrate 100 and the electrical connection with the circuit layer. As shown in FIG. 4 , the circuit substrate 100 also includes a heat absorbing layer 104 , which is in contact with the welding electrode 103 and is used for conducting absorbed heat to the welding electrode 103 .
本实施例的吸热层与实施例一的不同之处在于:如图4所示,本实施例中,吸热层104位于焊接电极103的边缘区域1033的下方,而焊接电极的中间区域1034的下方并不形成上述吸热层,即,如图5所示,吸热层104在焊接电极103的边缘位置下方形成环形结构,并且吸热层104的边缘同样超出焊接电极103的边缘。优选地,吸热层104还可以形成为具有镂空结构的环状结构,例如可以具有矩形镂空、圆形镂空或者其他任意形状的镂空图案。本申请的吸热层104形成为环形结构位于焊接电极103的下方,由此增加了焊接电极与线路层的接触面积,增加了焊接电极的稳定性。The difference between the heat absorbing layer of this embodiment and Embodiment 1 is that: as shown in FIG. The above-mentioned heat absorbing layer is not formed below, that is, as shown in FIG. Preferably, the heat absorbing layer 104 can also be formed as a ring structure with a hollow structure, for example, it can have a rectangular hollow, a circular hollow or any other hollow pattern. The heat absorbing layer 104 of the present application is formed into a ring structure located below the welding electrode 103, thereby increasing the contact area between the welding electrode and the circuit layer, and increasing the stability of the welding electrode.
【实施例三】本实施例同样提供一种用于焊接LED芯片的电路基板100,该LED芯片优选为尺寸小于75 μm的micro LED芯片。如图6所示,本实施例的电路基板100包括绝缘基板110以及设置在绝缘基板110上的线路层101,线路层101包括固晶区1011,固晶区1011具有用于焊接LED芯片的焊接电极103。焊接电极103实现LED芯片在电路基板100上的固定以及与线路层的电性连接。如图6所示,电路基板100同样包括吸热层104,该吸热层104与焊接电极103接触,用于将吸收的热量传导至焊接电极103。[Embodiment 3] This embodiment also provides a circuit substrate 100 for welding LED chips, and the LED chips are preferably micro LED chips with a size smaller than 75 μm. As shown in FIG. 6 , the circuit substrate 100 of this embodiment includes an insulating substrate 110 and a circuit layer 101 arranged on the insulating substrate 110. The circuit layer 101 includes a crystal-bonding area 1011, and the crystal-bonding area 1011 has a welding area for welding LED chips. electrode 103 . The welding electrodes 103 realize the fixing of the LED chip on the circuit substrate 100 and the electrical connection with the circuit layer. As shown in FIG. 6 , the circuit substrate 100 also includes a heat absorbing layer 104 , which is in contact with the welding electrode 103 and is used to conduct absorbed heat to the welding electrode 103 .
本实施例的吸热层104与实施例一和实施例二的不同之处在于:本实施例中,吸热层104形成在焊接电极103的一侧的下方。在同一固晶区1011中,吸热层104优选地形成在同一固晶区1011的两个焊接电极远离彼此的一侧,如图6和图7所示。同样地,该吸热层104的边缘同样超出焊接电极103的边缘,形成伸出焊接电极103的条状结构。同时,该条带结构的吸热层也可以形成有镂空结构,例如可以具有矩形镂空、圆形镂空或者其他任意形状的镂空图案。上述吸热层结构简单,不影响焊接电极与线路层的连接稳定性,同时还能充分吸收激光能量转化为热量,将热量传导至焊接电极金属,使得金属受热融化,便于焊接或移取LED芯片。The heat absorption layer 104 of this embodiment is different from the first and second embodiments in that: in this embodiment, the heat absorption layer 104 is formed below one side of the welding electrode 103 . In the same die-bonding area 1011 , the heat absorbing layer 104 is preferably formed on the side of the same die-bonding area 1011 where the two welding electrodes are away from each other, as shown in FIGS. 6 and 7 . Likewise, the edge of the heat absorbing layer 104 also exceeds the edge of the welding electrode 103 , forming a strip-shaped structure protruding from the welding electrode 103 . At the same time, the heat absorbing layer of the strip structure may also be formed with a hollow structure, for example, may have a rectangular hollow, circular hollow or any other hollow pattern. The above-mentioned heat absorbing layer has a simple structure and does not affect the connection stability between the welding electrode and the circuit layer. At the same time, it can fully absorb the laser energy and convert it into heat, and conduct the heat to the metal of the welding electrode, so that the metal is heated and melted, which is convenient for welding or removing LED chips. .
【实施例四】本实施例同样提供例了一种用于焊接LED芯片的电路基板100,该LED芯片优选为尺寸小于75 μm的micro LED芯片。如图8所示,本实施例的电路基板100包括绝缘基板110以及设置在绝缘基板110上的线路层101,线路层101包括固晶区1011,固晶区1011具有用于焊接LED芯片的焊接电极103。焊接电极103实现LED芯片在电路基板100上的固定以及与线路层的电性连接。如图8所示,电路基板100同样包括吸热层104,该吸热层104与焊接电极103接触,用于将吸收的热量传导至焊接电极103。[Embodiment 4] This embodiment also provides an example of a circuit substrate 100 for welding LED chips, and the LED chip is preferably a micro LED chip with a size smaller than 75 μm. As shown in FIG. 8 , the circuit substrate 100 of this embodiment includes an insulating substrate 110 and a circuit layer 101 disposed on the insulating substrate 110. The circuit layer 101 includes a crystal-bonding area 1011, and the crystal-bonding area 1011 has a welding area for welding LED chips. electrode 103 . The welding electrodes 103 realize the fixing of the LED chip on the circuit substrate 100 and the electrical connection with the circuit layer. As shown in FIG. 8 , the circuit substrate 100 also includes a heat absorbing layer 104 , which is in contact with the welding electrode 103 and is used to conduct absorbed heat to the welding electrode 103 .
本实施例的吸热层与实施例一至实施例三的不同之处在于:本实施例中,吸热层104形成在焊接电极103的外围,即仅形成在焊接电极的外部与焊接电极接触,但是在焊接电极的下方不形成上述吸热层。如图8和图9所示,吸热层104形成在同一固晶区1011的两个焊接电极103的四周,形成围绕两个焊接电极四周的环状结构。该环状结构也可以形成为具有镂空图案的环形结构,例如可以具有矩形镂空、圆形镂空或者其他任意形状的镂空图案。参照图8,在本实施例中,上述吸热层104的上表面不高于焊接电极103的上表面,由此保证吸热层不会污染或者覆盖焊接电极,保证焊接电极的有效焊接面积,便于焊接LED芯片。The difference between the heat absorbing layer in this embodiment and Embodiments 1 to 3 is that in this embodiment, the heat absorbing layer 104 is formed on the periphery of the welding electrode 103, that is, it is only formed on the outside of the welding electrode and contacts the welding electrode. However, the above-mentioned heat absorbing layer is not formed under the welding electrodes. As shown in FIG. 8 and FIG. 9 , the heat absorbing layer 104 is formed around the two welding electrodes 103 in the same die-bonding area 1011 , forming a ring structure around the two welding electrodes. The annular structure may also be formed as an annular structure with a hollow pattern, for example, may have a rectangular hollow, a circular hollow or any other hollow pattern. Referring to Fig. 8, in this embodiment, the upper surface of the above-mentioned heat absorbing layer 104 is not higher than the upper surface of the welding electrode 103, thereby ensuring that the heat absorbing layer will not pollute or cover the welding electrode, and ensure the effective welding area of the welding electrode, Easy to solder LED chips.
【实施例五】本实施例同样提供了一种用于焊接LED芯片的电路基板100,该LED芯片优选为尺寸小于75 μm的micro LED芯片。如图10所示,本实施例的电路基板100包括绝缘基板110以及设置在绝缘基板110上的线路层101,线路层101包括固晶区1011,固晶区1011具有用于焊接LED芯片的焊接电极103。焊接电极103实现LED芯片在电路基板100上的固定以及与线路层的电性连接。如图10所示,电路基板100同样包括吸热层104,该吸热层104与焊接电极103接触,用于将吸收的热量传导至焊接电极103。[Embodiment 5] This embodiment also provides a circuit substrate 100 for welding LED chips, and the LED chips are preferably micro LED chips with a size smaller than 75 μm. As shown in FIG. 10 , the circuit substrate 100 of this embodiment includes an insulating substrate 110 and a circuit layer 101 arranged on the insulating substrate 110. The circuit layer 101 includes a crystal-bonding area 1011, and the crystal-bonding area 1011 has a welding area for welding LED chips. electrode 103 . The welding electrodes 103 realize the fixing of the LED chip on the circuit substrate 100 and the electrical connection with the circuit layer. As shown in FIG. 10 , the circuit substrate 100 also includes a heat absorbing layer 104 , which is in contact with the welding electrode 103 for conducting the absorbed heat to the welding electrode 103 .
本实施例的吸热层与实施例一至四的不同之处在于:本实施例中,如图10所示,吸热层104仅形成在焊接电极103的一侧的外围,并且与焊接电极103相接触。如图10和11所示,在可选实施例中,吸热层104形成在同一固晶区1011的两个焊接电极远离彼此的一侧。该吸热层104在焊接电极103一侧形成为条带状结构,可选地,该条带状结构也可以具有镂空图案。优选地,该吸热层104的两端伸出焊接电极103的边缘,便于接收激光照射吸收能量。The heat absorption layer of this embodiment is different from Embodiments 1 to 4 in that: in this embodiment, as shown in FIG. 10 , the heat absorption layer 104 is only formed on the periphery of one side of the welding electrode 103, touch. As shown in FIGS. 10 and 11 , in an alternative embodiment, the heat absorbing layer 104 is formed on the side of the two welding electrodes of the same die-bonding region 1011 away from each other. The heat absorbing layer 104 is formed as a strip structure on one side of the welding electrode 103 , and optionally, the strip structure may also have a hollow pattern. Preferably, both ends of the heat absorbing layer 104 protrude from the edge of the welding electrode 103, so as to receive laser radiation and absorb energy.
【实施例六】如图12所示,本实施例提供了一种LED显示装置200。本实施例的LED显示装置200例如包括电路基板100以及多个LED芯片201。以尺寸小于75 μm的micro LED芯片为例,该LED芯片201例如包括发光外延层(为图示)及电极2013。发光外延层例如包括第一半导体层(例如N型GaN层)、位于第一半导体层上方的有源层(例如InsGa1-sN/A1GaN多量子阱层)以及位于有源层上方的第二半导体层(例如P型GaN层)。该min LED芯片尺寸小,无衬底,因此在设置于电路基板上时,采用金属焊接的方式将芯片电极2013与电路基板100的焊接电极103焊接,实现LED芯片与电路基板的电性连接。[Embodiment 6] As shown in FIG. 12 , this embodiment provides an LED display device 200 . The LED display device 200 of this embodiment includes, for example, a circuit substrate 100 and a plurality of LED chips 201 . Taking a micro LED chip with a size smaller than 75 μm as an example, the LED chip 201 includes, for example, a light-emitting epitaxial layer (shown in the figure) and an electrode 2013 . The light-emitting epitaxial layer includes, for example, a first semiconductor layer (such as an N-type GaN layer), an active layer above the first semiconductor layer (such as an InsGa1-sN/AlGaN multiple quantum well layer), and a second semiconductor layer above the active layer. (eg P-type GaN layer). The min LED chip has a small size and no substrate, so when it is placed on the circuit substrate, the chip electrode 2013 is welded to the welding electrode 103 of the circuit substrate 100 by metal welding to realize the electrical connection between the LED chip and the circuit substrate.
图12仅示例性示出了电路基板100上焊接的单个LED芯片,可以理解的是,电路基板上可以有若干个LED芯片,若干LED芯片在电路基板上呈阵列排布,LED芯片201可以以各种适合或者需要的形式排布在电路基板100上。电路基板为实施例一至实施例五提供的电路基板中的任意一种。由于电路基板100的焊接电极103下方设置有吸热层104,因此在焊接LED芯片201时,激光照射至吸热层104,吸热层104吸收激光能量转化层热量并将热量传递至焊接电极103,使得焊接电极103受热融化,LED芯片201的电极2013置于焊接电极103上,焊接电极103冷却固化实现LED芯片201的固定焊接。Figure 12 only exemplarily shows a single LED chip welded on the circuit substrate 100, it can be understood that there may be several LED chips on the circuit substrate, and several LED chips are arranged in an array on the circuit substrate, and the LED chips 201 may be Various suitable or required forms are arranged on the circuit substrate 100 . The circuit substrate is any one of the circuit substrates provided in Embodiment 1 to Embodiment 5. Since the heat absorbing layer 104 is arranged under the welding electrode 103 of the circuit substrate 100, when the LED chip 201 is welded, the laser is irradiated to the heat absorbing layer 104, and the heat absorbing layer 104 absorbs the heat of the laser energy conversion layer and transfers the heat to the welding electrode 103 , so that the welding electrode 103 is heated and melted, the electrode 2013 of the LED chip 201 is placed on the welding electrode 103, and the welding electrode 103 is cooled and solidified to realize the fixed welding of the LED chip 201.
当LED显示装置200中有LED芯片损坏或者功能不良时,找到该损坏或者功能不良的LED芯片之后,采用激光照射焊接该LED芯片的焊接电极外围的吸热层,吸热层吸收激光能量转化成热量,并将该热量传导至焊接电极,使得焊接电极融化,由此可以快速移取LED芯片。维修或者替换该LED芯片后,采用同样的方式,使焊接电极融化,然后将LED芯片焊接至焊接电极,实现LED芯片的维修或替换。When an LED chip in the LED display device 200 is damaged or malfunctions, after the damaged or malfunctioning LED chip is found, laser irradiation is used to weld the heat absorbing layer around the welding electrode of the LED chip, and the heat absorbing layer absorbs the laser energy and converts it into heat, and conduct the heat to the welding electrode, so that the welding electrode melts, so that the LED chip can be removed quickly. After the LED chip is repaired or replaced, the welding electrode is melted in the same manner, and then the LED chip is welded to the welding electrode to realize the repair or replacement of the LED chip.
【实施例七】本实施例提供了一种用于焊接LED芯片的电路基板100,该LED芯片优选为尺寸小于75 μm的micro LED芯片。如图13所示,本实施例的电路基板100包括绝缘基板110以及设置在绝缘基板110上的线路层101,线路层101包括固晶区1011,固晶区1011具有用于焊接LED芯片的焊接电极103。焊接电极103实现LED芯片在电路基板100上的固定以及与线路层101的电性连接。参照图13和图15,电路基板100还包括吸热层104,该吸热层104与焊接电极103接触,用于将吸收的热量传导至焊接电极103。[Embodiment 7] This embodiment provides a circuit substrate 100 for welding LED chips, and the LED chips are preferably micro LED chips with a size smaller than 75 μm. As shown in FIG. 13 , the circuit substrate 100 of this embodiment includes an insulating substrate 110 and a circuit layer 101 arranged on the insulating substrate 110. The circuit layer 101 includes a crystal-bonding area 1011, and the crystal-bonding area 1011 has a welding area for welding LED chips. electrode 103 . The welding electrodes 103 realize the fixing of the LED chip on the circuit substrate 100 and the electrical connection with the circuit layer 101 . Referring to FIG. 13 and FIG. 15 , the circuit substrate 100 further includes a heat absorbing layer 104 in contact with the welding electrode 103 for conducting absorbed heat to the welding electrode 103 .
如图13所示,焊接电极103包括第一焊接电极1031和第二焊接电极1032,第一焊接电极1031用于焊接作为主要发光元件的LED芯片,第二焊接电极1032作为修复用电极,用于焊接替换主要发光元件的修复用LED芯片。优选地,第一焊接电极1031的熔点低于第二焊接电极1032的熔点,由此保证在第一焊接电极1031被加热熔化时,第二焊接电极1032不会受热熔化或者软化,保证第二焊接电极1032的完整性。具体地,如图13所示,第一焊接电极1031和第二焊接电极1032相互间隔地并排设置。如图13所示,第一焊接电极1031包括焊接LED芯片正负极的第一正焊接电极1031-1和第一负焊接电极1031-2,第二焊接电极1032包括焊接LED芯片正负极的第二正焊接电极1032-1和第二负焊接电极1031-2,因此,在可选实施例中,第一正焊接电极1031-1和第二正焊接电极1032-1相邻,第一负焊接电极1031-2和第二负焊接电极1031-2相邻,其中,第一正焊接电极1031-1和第二正焊接电极1032-1与第一负焊接电极1031-2和第二负焊接电极1031-2相互绝缘地设置,如此形成图13所示的并排结构。As shown in Figure 13, the welding electrode 103 includes a first welding electrode 1031 and a second welding electrode 1032, the first welding electrode 1031 is used to weld the LED chip as the main light emitting element, and the second welding electrode 1032 is used as a repair electrode for Soldering and replacing the LED chip for repair of the main light-emitting element. Preferably, the melting point of the first welding electrode 1031 is lower than the melting point of the second welding electrode 1032, thereby ensuring that when the first welding electrode 1031 is heated and melted, the second welding electrode 1032 will not be heated and melted or softened to ensure that the second welding electrode The integrity of the electrode 1032. Specifically, as shown in FIG. 13 , the first welding electrodes 1031 and the second welding electrodes 1032 are arranged side by side at intervals from each other. As shown in Figure 13, the first welding electrode 1031 includes a first positive welding electrode 1031-1 and a first negative welding electrode 1031-2 for welding the positive and negative electrodes of the LED chip, and the second welding electrode 1032 includes a welding electrode for welding the positive and negative electrodes of the LED chip. The second positive welding electrode 1032-1 and the second negative welding electrode 1031-2, therefore, in an alternative embodiment, the first positive welding electrode 1031-1 and the second positive welding electrode 1032-1 are adjacent, and the first negative welding electrode The welding electrode 1031-2 is adjacent to the second negative welding electrode 1031-2, wherein the first positive welding electrode 1031-1 and the second positive welding electrode 1032-1 are welded to the first negative welding electrode 1031-2 and the second negative welding electrode 1031-2. The electrodes 1031-2 are arranged insulated from each other, thus forming a side-by-side structure as shown in FIG. 13 .
同样如图13所示,本实施例中,吸热层104位于焊接电极103的周围。具体地,吸热层104为激光吸收材料,包括第一吸热层1041和第二吸热层1042,该第一吸热层1041和第二吸热层1042设置为吸收不同波长的激光,从而产生不等量的能量。在可选实施例中,上述吸热层104可以是激光吸收树脂,其中添加有激光吸收剂,该激光吸收剂有助于对激光的吸收,并将吸收的激光转化为热量。Also as shown in FIG. 13 , in this embodiment, the heat absorbing layer 104 is located around the welding electrode 103 . Specifically, the heat absorbing layer 104 is a laser absorbing material, including a first heat absorbing layer 1041 and a second heat absorbing layer 1042, and the first heat absorbing layer 1041 and the second heat absorbing layer 1042 are configured to absorb laser light of different wavelengths, thereby Produce unequal amounts of energy. In an optional embodiment, the above-mentioned heat absorbing layer 104 may be a laser absorbing resin, in which a laser absorber is added, and the laser absorber helps to absorb laser light and convert the absorbed laser light into heat.
如图13和图15所示,第一吸热层1041设置在第一焊接电极1031的周围环绕第一焊接电极1031,第二吸热层1042设置在第二焊接电极1032的周围环绕第二焊接电极1032。具体地,第一吸热层1041分别设置在第一正焊接电极1031-1和第一负焊接电极1031-2周围,第二吸热层1042分别设置在第二正焊接电极1032-1和第二负焊接电极1031-2周围。可选地,第一吸热层1041和第二吸热层1042在第一焊接电极1031和第二焊接电极1032周围形成连续结构。如图15所示,吸热层104在绝缘基板110上的投影位于焊接电极103在绝缘基板110上的投影的周围,并且与焊接电极103紧邻以将热量传递至焊接电极103。As shown in FIGS. 13 and 15 , the first heat absorbing layer 1041 is arranged around the first welding electrode 1031 to surround the first welding electrode 1031 , and the second heat absorbing layer 1042 is arranged around the second welding electrode 1032 to surround the second welding electrode 1031 . Electrode 1032. Specifically, the first heat absorbing layer 1041 is respectively arranged around the first positive welding electrode 1031-1 and the first negative welding electrode 1031-2, and the second heat absorbing layer 1042 is respectively arranged around the second positive welding electrode 1032-1 and the first negative welding electrode 1032-1. Around two negative welding electrodes 1031-2. Optionally, the first heat absorbing layer 1041 and the second heat absorbing layer 1042 form a continuous structure around the first welding electrode 1031 and the second welding electrode 1032 . As shown in FIG. 15 , the projection of the heat absorbing layer 104 on the insulating substrate 110 is located around the projection of the welding electrode 103 on the insulating substrate 110 and closely adjacent to the welding electrode 103 to transfer heat to the welding electrode 103 .
在可选实施例中,吸热层104位于焊接电极103的下方及周围,此时,为了实现焊接电极103与线路层102的电连接,可以在吸热层104中形成多个通孔,在通孔中填充导电金属。如图14所示,第一吸热层1041设置在第一焊接电极1031的下方及周围,第二吸热层1042设置在第二焊接电极1032的下方及周围。具体地,第一吸热层1041分别设置在第一正焊接电极1031-1和第一负焊接电极1031-2下方及周围,第二吸热层1042分别设置在第二正焊接电极1032-1和第二负焊接电极1031-2下方及周围。可选地,第一吸热层1041和第二吸热层1042在第一焊接电极1031和第二焊接电极1032周围形成连续结构。此时,如图15所示,吸热层104在绝缘基板110上的投影面积大于焊接电极103在绝缘基板110上的投影面积。In an optional embodiment, the heat absorbing layer 104 is located below and around the welding electrode 103. At this time, in order to realize the electrical connection between the welding electrode 103 and the circuit layer 102, a plurality of through holes can be formed in the heat absorbing layer 104. The vias are filled with conductive metal. As shown in FIG. 14 , the first heat absorption layer 1041 is disposed under and around the first welding electrode 1031 , and the second heat absorption layer 1042 is disposed under and around the second welding electrode 1032 . Specifically, the first heat absorbing layer 1041 is respectively arranged under and around the first positive welding electrode 1031-1 and the first negative welding electrode 1031-2, and the second heat absorbing layer 1042 is respectively arranged on the second positive welding electrode 1032-1. and below and around the second negative welding electrode 1031-2. Optionally, the first heat absorbing layer 1041 and the second heat absorbing layer 1042 form a continuous structure around the first welding electrode 1031 and the second welding electrode 1032 . At this time, as shown in FIG. 15 , the projected area of the heat absorbing layer 104 on the insulating substrate 110 is larger than the projected area of the welding electrode 103 on the insulating substrate 110 .
当需要在第一焊接电极1031处焊接或者移除LED芯片时,只需采用第一波长的激光辐照至暴露在焊接电极103外侧的吸热层104,此时吸热层104中的第一吸热层1041吸收该第一波长的激光的能量并发热,然后将热量传导至第一焊接电极1031,使得第一焊接电极1031金属受热融化,实现LED芯片的焊接或者移除。当需要在第二焊接电极1032处焊接LED芯片时,只需采用第二波长的激光辐照至暴露在焊接电极103外侧的吸热层104,此时吸热层104中的第二吸热层1042吸收该第二波长的激光的能量并发热,然后将热量传导至第二焊接电极1032,使得第二焊接电极1032金属受热融化,实现LED芯片的焊接。可见,本实施例吸热层104的设置能够根据需要分别加热第一焊接电极1031或第二焊接电极1032,便于LED芯片的焊接及修复。When it is necessary to weld or remove the LED chip at the first welding electrode 1031, it is only necessary to irradiate the heat absorbing layer 104 exposed outside the welding electrode 103 with the laser of the first wavelength. The heat absorbing layer 1041 absorbs the laser energy of the first wavelength and generates heat, and then conducts the heat to the first welding electrode 1031 , so that the metal of the first welding electrode 1031 is heated and melted to realize welding or removal of the LED chip. When it is necessary to weld the LED chip at the second welding electrode 1032, it is only necessary to irradiate the heat absorbing layer 104 exposed outside the welding electrode 103 with the laser of the second wavelength. At this time, the second heat absorbing layer in the heat absorbing layer 104 1042 absorbs the laser energy of the second wavelength and generates heat, and then conducts the heat to the second welding electrode 1032, so that the metal of the second welding electrode 1032 is heated and melted to realize the welding of the LED chip. It can be seen that the arrangement of the heat absorbing layer 104 in this embodiment can respectively heat the first welding electrode 1031 or the second welding electrode 1032 according to needs, which is convenient for welding and repairing of LED chips.
可选实施例中,吸热层104的厚度小于焊接电极103的高度,例如吸热层104的厚度介于0.5 μm~ 5 μm,而焊接电极103的厚度介于20 μm~ 30 μm。如此设置使得焊接电极103高出吸热层104,便于后续吸热层104将能量传递至焊接电极103,并且不会影响暴露熔化后的焊接电极103,使得焊接电极103的金属熔化后焊接LED芯片。In an optional embodiment, the thickness of the heat absorbing layer 104 is smaller than the height of the welding electrode 103, for example, the thickness of the heat absorbing layer 104 is between 0.5 μm and 5 μm, while the thickness of the welding electrode 103 is between 20 μm and 30 μm. Such setting makes the welding electrode 103 higher than the heat absorbing layer 104, which is convenient for the subsequent heat absorbing layer 104 to transfer energy to the welding electrode 103, and will not affect the exposed and melted welding electrode 103, so that the metal of the welding electrode 103 is melted and welded to the LED chip .
如图13和图14所示,上述电路基板100还包括绝缘层102,该绝缘层102形成在线路层101的上方,保护该线路层101。同时,绝缘层102在焊接电极103所在的区域暴露上述焊接电极103及吸热层104。可选实施例中,上述电路基板100可以是PCB板(printed circuit board,印刷电路板)、TFT(thin film transistor,薄膜晶体管)基板。当上述电路基板100是PCB板时,其可以是单层基板也可以是多层的复合基板。As shown in FIG. 13 and FIG. 14 , the circuit substrate 100 further includes an insulating layer 102 formed on the circuit layer 101 to protect the circuit layer 101 . At the same time, the insulating layer 102 exposes the welding electrode 103 and the heat absorbing layer 104 in the area where the welding electrode 103 is located. In an optional embodiment, the above-mentioned circuit substrate 100 may be a PCB board (printed circuit board, printed circuit board), TFT (thin film transistor, thin film transistor) substrate. When the above-mentioned circuit substrate 100 is a PCB board, it may be a single-layer substrate or a multi-layer composite substrate.
【实施例八】本实施例同样提供了一种用于焊接LED芯片的电路基板100,该LED芯片优选为尺寸小于75 μm的micro LED芯片。如图16所示,本实施例的电路基板100包括绝缘基板110以及设置在绝缘基板110上的线路层101,线路层101包括固晶区1011,固晶区1011具有用于焊接LED芯片的焊接电极103。焊接电极103实现LED芯片在电路基板100上的固定以及与线路层101的电性连接。如图16所示,电路基板100同样包括吸热层104,该吸热层104与焊接电极103接触,用于将吸收的热量传导至焊接电极103。[Embodiment 8] This embodiment also provides a circuit substrate 100 for welding LED chips, and the LED chips are preferably micro LED chips with a size smaller than 75 μm. As shown in FIG. 16 , the circuit substrate 100 of this embodiment includes an insulating substrate 110 and a circuit layer 101 disposed on the insulating substrate 110. The circuit layer 101 includes a crystal-bonding area 1011, and the crystal-bonding area 1011 has a welding area for welding LED chips. electrode 103 . The welding electrodes 103 realize the fixing of the LED chip on the circuit substrate 100 and the electrical connection with the circuit layer 101 . As shown in FIG. 16 , the circuit substrate 100 also includes a heat absorbing layer 104 , which is in contact with the welding electrode 103 and used for conducting absorbed heat to the welding electrode 103 .
本实施例与实施例七的不同体现在吸热层104和焊接电极103的设置不同,具体地:如图16所示,本实施例中,在远离所述电路基板100的方向上,所述第二吸热层1042、第二焊接电极1032、第一吸热层1041及第一焊接电极1031依次叠置在绝缘基板110上。其中,第二吸热层1042、第二正焊接电极1032-1、第一吸热层1041及第一正焊接电极1031-1形成第一堆叠121,第二吸热层1042、第二负焊接电极1031-2、第一吸热层1041及第一负焊接电极1031-2形成第二堆叠122,第一堆叠121和第二堆叠122相互间隔设置,并且第一堆叠121和第二堆叠122彼此相对的侧壁均为齐平结构,彼此远离的侧壁形成为阶梯结构。具体地,如图17所示,第二吸热层1042在电路基板100上的投影面积>第二焊接电极1032在电路基板100上的投影面积>第一吸热层1041在电路基板100上的投影面积>第一焊接电极1031在电路基板100上的投影面积。由此,使得第二吸热层1042在齐平结构的侧壁之外的三个侧壁方向上均延伸至第二焊接电极1032的外侧,第二焊接电极1032在齐平结构的侧壁之外的三个侧壁方向上均延伸至第一吸热层1041的外侧,第一吸热层1041在齐平结构的侧壁之外的三个侧壁方向上均延伸至第一焊接电极1031的外侧,由此不影响激光辐照吸热层104。The difference between this embodiment and Embodiment 7 is that the heat absorbing layer 104 and the welding electrode 103 are arranged differently. Specifically: as shown in FIG. 16 , in this embodiment, in the direction away from the circuit substrate 100, the The second heat absorbing layer 1042 , the second welding electrode 1032 , the first heat absorbing layer 1041 and the first welding electrode 1031 are sequentially stacked on the insulating substrate 110 . Wherein, the second heat absorbing layer 1042, the second positive welding electrode 1032-1, the first heat absorbing layer 1041 and the first positive welding electrode 1031-1 form the first stack 121, the second heat absorbing layer 1042, the second negative welding electrode The electrode 1031-2, the first heat absorbing layer 1041 and the first negative welding electrode 1031-2 form the second stack 122, the first stack 121 and the second stack 122 are spaced apart from each other, and the first stack 121 and the second stack 122 are mutually spaced apart. The opposite side walls are all flush, and the side walls away from each other form a stepped structure. Specifically, as shown in FIG. 17 , the projected area of the second heat absorbing layer 1042 on the circuit substrate 100 > the projected area of the second welding electrode 1032 on the circuit substrate 100 > the projected area of the first heat absorbing layer 1041 on the circuit substrate 100 Projected area>projected area of the first welding electrode 1031 on the circuit board 100 . Thus, the second heat absorbing layer 1042 extends to the outside of the second welding electrode 1032 in three sidewall directions other than the sidewall of the flush structure, and the second welding electrode 1032 is between the sidewalls of the flush structure. The three outer sidewall directions all extend to the outside of the first heat absorbing layer 1041, and the first heat absorbing layer 1041 extends to the first welding electrode 1031 in the three sidewall directions other than the sidewall of the flush structure. outside, so that the laser radiation does not affect the heat absorbing layer 104.
当需要在第一焊接电极1031处焊接LED芯片时,只需采用第一波长的激光辐照至暴露在焊接电极103外侧的吸热层104,此时吸热层104中的第一吸热层1041吸收该第一波长的激光的能量并发热,然后将热量传导至第一焊接电极1031,使得第一焊接电极1031金属受热融化,实现LED芯片的焊接。在可选实施例中,第一吸热层1041和第一焊接电极1031选择易于去除的材料,在进行LED芯片修复时,需要先移除第一焊接电极1031上的LED的芯片,然后在第二焊接电极1032处焊接LED芯片。此时,首先,采用第一波长的激光辐照至暴露在焊接电极103外侧的吸热层104,此时吸热层104中的第一吸热层1041吸收该第一波长的激光的能量并发热,然后将热量传导至第一焊接电极1031,使得第一焊接电极1031金属受热融化,将LED芯片移走。然后去除残余的第一焊接电极1031并去除第一吸热材料,然后采用第二波长的激光辐照至暴露在焊接电极103外侧的吸热层104,此时吸热层104中的第二吸热层1042吸收该第二波长的激光的能量并发热,然后将热量传导至第二焊接电极1032,使得第二焊接焊接电极金属受热融化,实现LED芯片的焊接。When it is necessary to weld the LED chip at the first welding electrode 1031, it is only necessary to irradiate the heat absorbing layer 104 exposed outside the welding electrode 103 with the laser of the first wavelength. At this time, the first heat absorbing layer in the heat absorbing layer 104 1041 absorbs the laser energy of the first wavelength and generates heat, and then conducts the heat to the first welding electrode 1031, so that the metal of the first welding electrode 1031 is heated and melted to realize the welding of the LED chip. In an optional embodiment, materials that are easy to remove are selected for the first heat absorption layer 1041 and the first welding electrode 1031. When repairing the LED chip, the LED chip on the first welding electrode 1031 needs to be removed first, and then The LED chip is welded at the second welding electrode 1032 . At this time, firstly, the heat absorbing layer 104 exposed outside the welding electrode 103 is irradiated with laser light of the first wavelength, at this time, the first heat absorbing layer 1041 in the heat absorbing layer 104 absorbs the energy of the laser light of the first wavelength and heat, and then conduct the heat to the first welding electrode 1031, so that the metal of the first welding electrode 1031 is heated and melted, and the LED chip is removed. Then remove the remaining first welding electrode 1031 and remove the first heat absorbing material, and then use laser radiation with a second wavelength to irradiate the heat absorbing layer 104 exposed outside the welding electrode 103. At this time, the second absorbing material in the heat absorbing layer 104 The heat layer 1042 absorbs the energy of the laser with the second wavelength and generates heat, and then conducts the heat to the second welding electrode 1032 , so that the metal of the second welding electrode is heated and melted to realize the welding of the LED chip.
可选地,第一吸热层1041的厚度介于0.5 μm~5 μm,第二吸热层1042的厚度介于0.5 μm~5 μm,且第一吸热层1041与第二吸热层1042的厚度可以相同或者不同。第一焊接电极1031的厚度介于10 μm~ 20 μm,第二焊接电极1032的厚度介于20 μm~ 30 μm。第一焊接电极1031和第一吸热层1041的厚度设置,使得去除第一焊接电极1031和第一吸热层1041,在第二焊接电极1032上焊接LED芯片之后,不会影响第一焊接电极1031处和第二焊接电极1032处LED芯片的高度,即不影响LED显示装置的整体平整度。Optionally, the thickness of the first heat absorbing layer 1041 is between 0.5 μm and 5 μm, the thickness of the second heat absorbing layer 1042 is between 0.5 μm and 5 μm, and the first heat absorbing layer 1041 and the second heat absorbing layer 1042 The thickness can be the same or different. The thickness of the first welding electrode 1031 is between 10 μm and 20 μm, and the thickness of the second welding electrode 1032 is between 20 μm and 30 μm. The thickness of the first welding electrode 1031 and the first heat absorbing layer 1041 is set so that removing the first welding electrode 1031 and the first heat absorbing layer 1041 will not affect the first welding electrode after welding the LED chip on the second welding electrode 1032 The height of the LED chip at 1031 and the second welding electrode 1032 does not affect the overall flatness of the LED display device.
另外,为了实现堆叠的第一焊接电极1031和第二焊接电极1032与线路层101的电性连接,可以在吸热层104中形成通孔,通孔中填充导电金属,从而连通第一焊接电极1031和线路层101,以及第二焊接电极1032和线路层101。In addition, in order to realize the electrical connection between the stacked first welding electrode 1031 and the second welding electrode 1032 and the circuit layer 101, a through hole can be formed in the heat absorption layer 104, and the through hole is filled with conductive metal, so as to communicate with the first welding electrode. 1031 and the wiring layer 101, and the second welding electrode 1032 and the wiring layer 101.
本实施例中吸热层104和焊接电极103的设置有利于减小固晶区1011的面积,进而有利于线路层101的布线设置。另外第一焊接电极1031和第一吸热层1041选择易于去除的材料,因此其去除不会影响第二吸热层1042及第二焊接电极1032的完整性,保证了修复过程的良率。The arrangement of the heat absorbing layer 104 and the welding electrode 103 in this embodiment is beneficial to reduce the area of the die-bonding region 1011 , and further facilitates the wiring arrangement of the circuit layer 101 . In addition, the first welding electrode 1031 and the first heat absorbing layer 1041 are made of materials that are easy to remove, so their removal will not affect the integrity of the second heat absorbing layer 1042 and the second welding electrode 1032, ensuring the yield of the repair process.
【实施例九】本实施例提供了一种LED显示装置200。如图18所示,本实施例的LED显示装置200例如包括电路基板100以及多个LED芯片201。该电路基板100为本申请实施例七或实施例八提供的电路基板100,可参照实施例七和实施例八的描述。LED芯片201优选地为尺寸小于75 μm的micro LED芯片。该LED芯片201包括发光外延层及电极(未图示)。发光外延层包括第一半导体层3011(例如N型GaN层)、位于第一半导体层3011上方的有源层3013(例如InsGa1-sN/A1GaN多量子阱层)以及位于有源层3013上方的第二半导体层3012(例如P型GaN层)。该min LED芯片尺寸小,无衬底,因此在设置与电路基板100上时,采用金属焊接的方式将电极与电路基板100的焊接电极103焊接,实现LED芯片201与电路基板100的电性连接。[Embodiment 9] This embodiment provides an LED display device 200 . As shown in FIG. 18 , the LED display device 200 of this embodiment includes, for example, a circuit substrate 100 and a plurality of LED chips 201 . The circuit substrate 100 is the circuit substrate 100 provided in Embodiment 7 or Embodiment 8 of the present application, and the descriptions of Embodiment 7 and Embodiment 8 may be referred to. The LED chip 201 is preferably a micro LED chip with a size smaller than 75 μm. The LED chip 201 includes a light-emitting epitaxial layer and electrodes (not shown). The light-emitting epitaxial layer includes a first semiconductor layer 3011 (such as an N-type GaN layer), an active layer 3013 above the first semiconductor layer 3011 (such as an InsGa1-sN/AlGaN multiple quantum well layer) and a second layer above the active layer 3013. The second semiconductor layer 3012 (such as a P-type GaN layer). The min LED chip is small in size and has no substrate. Therefore, when it is placed on the circuit substrate 100, the electrode is welded to the welding electrode 103 of the circuit substrate 100 by metal welding to realize the electrical connection between the LED chip 201 and the circuit substrate 100. .
如图18所示,多个LED芯片201在电路基板100上呈阵列排布,多个LED芯片201可以以各种适合或者需要的形式排布在电路基板100上。多个LED芯片201包括设置在第一焊接电极1031处用作主发光元件的第一芯片2011以及至少一个设置在第二焊接电极1032处用作修复发光元件的第二芯片2012。As shown in FIG. 18 , a plurality of LED chips 201 are arranged in an array on the circuit substrate 100 , and the plurality of LED chips 201 can be arranged on the circuit substrate 100 in various suitable or required forms. The plurality of LED chips 201 includes a first chip 2011 disposed at the first welding electrode 1031 as a main light emitting element and at least one second chip 2012 disposed at the second welding electrode 1032 as a repairing light emitting element.
如图19所示,在本实施例的可选实施例中,电路基板100为本申请实施例七提供的电路基板100。第一芯片2011位于第一焊接电极1031处,由于电路基板100的第一焊接电极1031周围设置有第一吸热层1041,因此在焊接第一芯片2011时,采用具有第一波长的激光照射第一吸热层1041,第一吸热层1041吸收激光能量转化层热量并将热量传递至第一焊接电极1031,使得第一焊接电极1031受热融化,第一芯片2011的电极置于第一焊接电极1031上,第一焊接电极1031冷却固化实现第一芯片2011的固定焊接。As shown in FIG. 19 , in an optional embodiment of this embodiment, the circuit substrate 100 is the circuit substrate 100 provided in Embodiment 7 of the present application. The first chip 2011 is located at the first welding electrode 1031. Since the first heat absorbing layer 1041 is arranged around the first welding electrode 1031 of the circuit substrate 100, when the first chip 2011 is welded, the laser with the first wavelength is used to irradiate the first chip 2011. A heat absorbing layer 1041, the first heat absorbing layer 1041 absorbs the heat of the laser energy conversion layer and transfers the heat to the first welding electrode 1031, so that the first welding electrode 1031 is heated and melted, and the electrode of the first chip 2011 is placed on the first welding electrode 1031 , the first welding electrode 1031 is cooled and solidified to achieve fixed welding of the first chip 2011 .
当LED显示装置200中出现损坏或者功能不良的第一芯片2011时,找到该损坏或者功能不良的第一芯片2011之后,同样采用第一波长的激光照射第一焊接电极1031外围的第一吸热层1041,第一吸热层吸收激光能量转化成热量,并将该热量传导至第一焊接电极1031,使得第一焊接电极1031融化,由此可以快速移除第一芯片2011。然后采用第二波长的激光照射第二吸热层1042,第二吸热层1042吸收激光能量转化层热量并将热量传递至第二焊接电极1032,使得第二焊接电极1032受热融化,将第二芯片2012的电极置于第二焊接电极1032上,第二焊接电极1032冷却固化实现第二芯片2012的固定焊接。When a damaged or malfunctioning first chip 2011 appears in the LED display device 200, after finding the damaged or malfunctioning first chip 2011, the laser of the first wavelength is also used to irradiate the first heat absorber on the periphery of the first welding electrode 1031. layer 1041 , the first heat absorbing layer absorbs laser energy and converts it into heat, and conducts the heat to the first welding electrode 1031 , so that the first welding electrode 1031 melts, so that the first chip 2011 can be quickly removed. Then the second heat absorbing layer 1042 is irradiated with laser light of the second wavelength, and the second heat absorbing layer 1042 absorbs the heat of the laser energy conversion layer and transfers the heat to the second welding electrode 1032, so that the second welding electrode 1032 is heated and melted, and the second heat absorbing layer 1042 The electrodes of the chip 2012 are placed on the second welding electrode 1032 , and the second welding electrode 1032 is cooled and solidified to realize the fixed welding of the second chip 2012 .
如图20所示,在本实施例的另一可选实施例中,电路基板100为本申请实施例七提供的电路基板100。第一芯片2011位于第一焊接电极1031处,由于电路基板100上的焊接电极103和吸热层104堆叠设置,因此在焊接第一芯片2011时,采用具有第一波长的激光照射位于第一焊接电极1031下方的第一吸热层1041,第一吸热层1041吸收激光能量转化层热量并将热量传递至第一焊接电极1031,使得第一焊接电极1031受热融化,第一芯片2011的电极置于第一焊接电极1031上,第一焊接电极1031冷却固化实现第一芯片2011的固定焊接。As shown in FIG. 20 , in another alternative embodiment of this embodiment, the circuit substrate 100 is the circuit substrate 100 provided in Embodiment 7 of the present application. The first chip 2011 is located at the first welding electrode 1031. Since the welding electrode 103 and the heat absorbing layer 104 on the circuit substrate 100 are stacked and arranged, when welding the first chip 2011, laser irradiation with a first wavelength is used at the first welding electrode 1031. The first heat absorbing layer 1041 below the electrode 1031, the first heat absorbing layer 1041 absorbs the heat of the laser energy conversion layer and transfers the heat to the first welding electrode 1031, so that the first welding electrode 1031 is heated and melted, and the electrode of the first chip 2011 is placed On the first welding electrode 1031 , the first welding electrode 1031 is cooled and solidified to achieve fixed welding of the first chip 2011 .
当LED显示装置200中出现损坏或者功能不良的第一芯片2011时,找到该损坏或者功能不良的第一芯片2011之后,同样采用第一波长的激光照射第一焊接电极1031下方的第一吸热层1041,第一吸热层吸收激光能量转化成热量,并将该热量传导至第一焊接电极1031,使得第一焊接电极1031融化,由此可以快速移除第一芯片2011。移除第一芯片2011之后,去除残余的第一焊接电极1031并去除第一吸热层1041。When a damaged or malfunctioning first chip 2011 appears in the LED display device 200, after finding the damaged or malfunctioning first chip 2011, the first heat absorber under the first welding electrode 1031 is also irradiated with a laser of the first wavelength. layer 1041 , the first heat absorbing layer absorbs laser energy and converts it into heat, and conducts the heat to the first welding electrode 1031 , so that the first welding electrode 1031 melts, so that the first chip 2011 can be quickly removed. After the first chip 2011 is removed, the remaining first welding electrode 1031 is removed and the first heat absorbing layer 1041 is removed.
然后采用第二波长的激光照射第二吸热层1042,第二吸热层1042吸收激光能量转化层热量并将热量传递至第二焊接电极1032,使得第二焊接电极1032受热融化,将第二芯片2012的电极置于第二焊接电极1032上,第二焊接电极1032冷却固化实现第二芯片2012的固定焊接。Then the second heat absorbing layer 1042 is irradiated with laser light of the second wavelength, and the second heat absorbing layer 1042 absorbs the heat of the laser energy conversion layer and transfers the heat to the second welding electrode 1032, so that the second welding electrode 1032 is heated and melted, and the second heat absorbing layer 1042 The electrodes of the chip 2012 are placed on the second welding electrode 1032 , and the second welding electrode 1032 is cooled and solidified to realize the fixed welding of the second chip 2012 .
另外,本实施例的LED显示装置200还包括底壳和面罩及电源模块(未详细示出),电路基板100夹持在面罩和底壳之间,面罩和底壳相互固定形成容纳电路基板100及LED芯片201的腔体。电源模块同样可以设置在底壳和面罩形成的腔体中,该电源模块与电路基板100以及外接电源连接,为LED显示装置200中的LED芯片201供电。In addition, the LED display device 200 of this embodiment also includes a bottom case, a face cover, and a power module (not shown in detail), the circuit substrate 100 is clamped between the face cover and the bottom case, and the face cover and the bottom case are fixed to each other to form an accommodating circuit substrate 100 and the cavity of the LED chip 201. The power module can also be arranged in the cavity formed by the bottom shell and the face cover, and the power module is connected with the circuit substrate 100 and an external power supply to supply power to the LED chip 201 in the LED display device 200 .
【实施例十】本实施例提供了一发光元件300。如图21所示,该发光元件300包括发光结构301、电极结构304以及吸热层302,发光结构301具有出光面310以及与出光面310相对的背面320。电极结构304形成在发光结构301的背面320,并且与发光结构301形成电性连接。[Embodiment 10] This embodiment provides a light emitting element 300 . As shown in FIG. 21 , the light emitting element 300 includes a light emitting structure 301 , an electrode structure 304 and a heat absorbing layer 302 . The light emitting structure 301 has a light emitting surface 310 and a back surface 320 opposite to the light emitting surface 310 . The electrode structure 304 is formed on the back surface 320 of the light emitting structure 301 and is electrically connected with the light emitting structure 301 .
吸热层302位于发光结构301和电极结构304之间,为了保证电极结构304与发光结构301的电性连接,如图22所示,可以在电极结构304对应位置处的吸热层302中形成多个通孔305,在通孔305中填充导电金属,实现电极结构304与发光结构301的电性连接。同时为了保证吸热层302的性能,又不会影响发光元件300的出光性及厚度,本实施例中,吸热层302的厚度介于0.5 μm~5 μm。The heat absorbing layer 302 is located between the light emitting structure 301 and the electrode structure 304. In order to ensure the electrical connection between the electrode structure 304 and the light emitting structure 301, as shown in FIG. A plurality of through holes 305 are filled with conductive metal to realize the electrical connection between the electrode structure 304 and the light emitting structure 301 . At the same time, in order to ensure the performance of the heat absorbing layer 302 without affecting the light extraction and thickness of the light emitting element 300, in this embodiment, the thickness of the heat absorbing layer 302 is between 0.5 μm and 5 μm.
在本实施例中吸热层302为单层结构,该吸热层302设置为激光吸收材料,例如,可以是激光吸收树脂,其中添加有激光吸收剂,该激光吸收剂有助于对激光的吸收,并将吸收的激光转化为热量。吸热层302吸收一定波长的激光并产生热量,将该热量传递至电极结构304使得电极结构304的金属层受热融化,实现发光元件300的焊接或者移除。例如在本实施例中,如图21所示,要焊接该发光元件300时,以一定波长的激光照射吸热层302,吸热层302吸收该激光并产生热量,热量传递至电极结构304使得电极结构304的金属层熔化,将发光元件300置于焊接位置,在冷却过程中,熔化的金属层固化将发光元件300焊接固定至焊接位置。需要移除该发光元件300时,同样以一定波长激光照射吸热层302,吸热层302吸收该激光并产生热量,热量传递至电极结构304使得电极结构304的金属层熔化,便于移除发光元件300。In this embodiment, the heat absorbing layer 302 is a single-layer structure, and the heat absorbing layer 302 is set as a laser absorbing material, such as a laser absorbing resin, in which a laser absorbing agent is added, and the laser absorbing agent contributes to laser absorption. Absorb and convert the absorbed laser light into heat. The heat absorbing layer 302 absorbs laser light of a certain wavelength and generates heat, and transfers the heat to the electrode structure 304 so that the metal layer of the electrode structure 304 is heated and melted to achieve welding or removal of the light emitting element 300 . For example, in this embodiment, as shown in FIG. 21, when the light-emitting element 300 is to be welded, the heat-absorbing layer 302 is irradiated with laser light of a certain wavelength, the heat-absorbing layer 302 absorbs the laser light and generates heat, and the heat is transferred to the electrode structure 304 so that The metal layer of the electrode structure 304 is melted to place the light-emitting element 300 at the welding position, and during the cooling process, the molten metal layer is solidified to weld and fix the light-emitting element 300 to the welding position. When the light-emitting element 300 needs to be removed, the heat-absorbing layer 302 is also irradiated with laser light of a certain wavelength, the heat-absorbing layer 302 absorbs the laser light and generates heat, and the heat is transferred to the electrode structure 304 to melt the metal layer of the electrode structure 304, which is convenient for removing the light-emitting element 300. Element 300.
同样如图21所示,发光结构301包括第一半导体层3011、第二半导体层3012以及位于第一半导体层3011和第二半导体层3012之间的有源层3013,该有源层3013为发光结构301的发光层。可选地,上述第一半导体层3011可以是N型半导体层,第二半导体层3012为P型半导体层,可以理解的是,上述第二半导体层3012的上方还可以形成有透明导电层等结构。当然,第一半导体层3011为P型半导体层,第二半导体层3012为N型半导体层也是可以的。在可选实施例中,上述第一半导体层3011可以是n型GaN层,有源层3013为量子阱层,第二半导体层3012为p型GaN层。或者上述第一半导体层3011可以是n型GaN层,有源层3013可以是InGaN/GaN多量子阱,第二半导体层3012为p型GaN层。电极结构304包括第一电极3041和第二电极3042,其中第一电极3041与第一半导体层3011电性连接,第二电极3042与第二半导体层3012电性连接。可以理解的是,为了实现发光元件300自出光面310出射光线,在发光结构301的背面320还形成有反射结构。Also as shown in FIG. 21, the light emitting structure 301 includes a first semiconductor layer 3011, a second semiconductor layer 3012, and an active layer 3013 located between the first semiconductor layer 3011 and the second semiconductor layer 3012. The active layer 3013 is a light emitting The light emitting layer of structure 301. Optionally, the first semiconductor layer 3011 may be an N-type semiconductor layer, and the second semiconductor layer 3012 may be a P-type semiconductor layer. It can be understood that a structure such as a transparent conductive layer may also be formed above the second semiconductor layer 3012 . Of course, it is also possible that the first semiconductor layer 3011 is a P-type semiconductor layer, and the second semiconductor layer 3012 is an N-type semiconductor layer. In an optional embodiment, the above-mentioned first semiconductor layer 3011 may be an n-type GaN layer, the active layer 3013 is a quantum well layer, and the second semiconductor layer 3012 is a p-type GaN layer. Alternatively, the first semiconductor layer 3011 may be an n-type GaN layer, the active layer 3013 may be an InGaN/GaN multiple quantum well, and the second semiconductor layer 3012 may be a p-type GaN layer. The electrode structure 304 includes a first electrode 3041 and a second electrode 3042 , wherein the first electrode 3041 is electrically connected to the first semiconductor layer 3011 , and the second electrode 3042 is electrically connected to the second semiconductor layer 3012 . It can be understood that, in order to enable the light-emitting element 300 to emit light from the light-emitting surface 310 , a reflective structure is also formed on the back surface 320 of the light-emitting structure 301 .
如图21所示,发光结构301的表面还形成有绝缘层303,该绝缘层303形成在发光结构301的表面或者形成在发光结构301的表面和侧壁,以保护发光元件300。As shown in FIG. 21 , an insulating layer 303 is formed on the surface of the light emitting structure 301 , and the insulating layer 303 is formed on the surface of the light emitting structure 301 or on the surface and sidewalls of the light emitting structure 301 to protect the light emitting element 300 .
发光元件300上吸热层302的设置便于对电极结构304进行加热,便于发光元件300的焊接。The arrangement of the heat absorbing layer 302 on the light emitting element 300 is convenient for heating the electrode structure 304 and facilitating the welding of the light emitting element 300 .
【实施例十一】本实施例提供了一发光元件,如图23所示,该发光元件300包括发光结构301、电极结构304以及吸热层302,发光结构301具有出光面310以及与出光面310相对的背面320。电极结构304形成在发光结构301的背面320,并且与发光结构301形成电性连接。本实施例与实施例十的不同在于:本实施例中,发光元件300背面320的吸热层302为两层或者多层结构,本实施例以两层结构为例,如图23所示,吸热层302包括第三吸热层3021和第四吸热层3022。第三吸热层3021和第四吸热层3022叠置在发光元件300的背面320。该第三吸热层3021和第四吸热层3022设置为吸收不同波长的激光,从而产生不等量的热量,并且产生的热量可以在第三吸热层3021和第四吸热层3022之间传递。由此在焊接发光元件300或者移除发光元件300时,可以分别采用不同波长的激光照射第三吸热层3021或者第四吸热层3022。例如在焊接发光元件300时,采用第四波长的激光照射第四吸热层3022,第四吸热层3022吸收激光能量产生的热量传递至电极结构304,使得电极结构304熔化,在电极结构304冷却固化的过程中实现发光元件300的焊接固定。需要移除发光元件300时,采用第三波长的激光照射第三吸热层3021,第三吸热层3021吸收激光能量产生的热量经第四吸热层3022传递至电极结构304,使得电极结构304熔化,此时可以快速移除发光元件300。或者在焊接或者移除发光元件300时,同时采用第三波长和第四波长的激光照射第三吸热层3021和第四吸热层3022,由此可以加快热量的产生及传递,能够节省激光照射时间,提高焊接或移除的效率。[Embodiment Eleven] This embodiment provides a light-emitting element. As shown in FIG. 23, the light-emitting element 300 includes a light-emitting structure 301, an electrode structure 304, and a heat-absorbing layer 302. 310 opposite the back 320 . The electrode structure 304 is formed on the back surface 320 of the light emitting structure 301 and is electrically connected with the light emitting structure 301 . The difference between this embodiment and Embodiment 10 is that in this embodiment, the heat absorbing layer 302 on the back side 320 of the light emitting element 300 has a two-layer or multi-layer structure. This embodiment takes a two-layer structure as an example, as shown in FIG. 23 , The heat absorption layer 302 includes a third heat absorption layer 3021 and a fourth heat absorption layer 3022 . The third heat absorption layer 3021 and the fourth heat absorption layer 3022 are stacked on the back surface 320 of the light emitting element 300 . The third heat-absorbing layer 3021 and the fourth heat-absorbing layer 3022 are configured to absorb laser light of different wavelengths, thereby generating unequal amounts of heat, and the generated heat can be passed between the third heat-absorbing layer 3021 and the fourth heat-absorbing layer 3022 transfer between. Therefore, when welding the light emitting element 300 or removing the light emitting element 300 , the third heat absorbing layer 3021 or the fourth heat absorbing layer 3022 can be irradiated with laser light of different wavelengths respectively. For example, when welding the light-emitting element 300, the fourth heat absorbing layer 3022 is irradiated with a laser with a fourth wavelength, and the heat generated by the fourth heat absorbing layer 3022 absorbing the laser energy is transferred to the electrode structure 304, so that the electrode structure 304 is melted, and the electrode structure 304 Soldering and fixing of the light emitting element 300 is realized during the cooling and solidification process. When the light-emitting element 300 needs to be removed, the third heat absorption layer 3021 is irradiated with laser light of the third wavelength, and the heat generated by the absorption of laser energy by the third heat absorption layer 3021 is transferred to the electrode structure 304 through the fourth heat absorption layer 3022, so that the electrode structure 304 is melted, at which point the light emitting element 300 can be quickly removed. Or when welding or removing the light-emitting element 300, the third and fourth wavelength lasers are used to irradiate the third heat absorption layer 3021 and the fourth heat absorption layer 3022, thereby speeding up the generation and transfer of heat and saving laser light. Irradiation time increases the efficiency of soldering or removal.
【实施例十二】本实施例提供了一发光元件,如图24所示,该发光元件300包括发光结构301、电极结构304以及吸热层302,发光结构301具有出光面310以及与出光面310相对的背面320。电极结构304形成在发光结构301的背面320,并且与发光结构301形成电性连接。本实施例与实施例十一的不同在于:如图24所示,本实施例中,第三吸热层3021和第四吸热层3022分别位于第一电极3041一侧的发光结构301的背面320和第二电极3042一侧的发光结构301的背面320。并且第三吸热层3021和第四吸热层3022在发光结构301的背面320形成连续结构。第三吸热层3021和第四吸热层3022设置为吸收不同波长的激光,从而产生不等量的热量,并且产生的热量可以在第三吸热层3021和第四吸热层3022之间传递。由此在焊接发光元件300或者移除发光元件300时,可以分别采用不同波长的激光照射第三吸热层3021和第四吸热层3022。例如在焊接发光元件300时,采用第三波长的激光照射第三吸热层3021,采用第四波长的激光照射第四吸热层3022,第三吸热层3021吸收激光能量产生的热量传递至第一电极3041结构,第四吸热层3022吸收激光能量产生的热量传递至第二电极3042结构,使得电极结构304熔化,在电极结构304冷却固化的过程中实现发光元件300的焊接固定。需要移除发光元件300时,同样采用第三波长的激光照射第三吸热层3021,采用第四波长的激光照射第四吸热层3022,第三吸热层3021吸收激光能量产生的热量传递至第一电极3041结构,第四吸热层3022吸收激光能量产生的热量传递至第二电极3042结构,使得电极结构304熔化,此时可以快速移除发光元件300。或者在焊接或者移除发光元件300时,采用第三波长照射第三吸热层3021,或者采用第四波长的激光照射第四吸热层3022,第三吸热层3021或第四吸热层3022吸收激光能量产生的热量在彼此之间传递并传递至电极结构304,使得电极结构304熔化,实现发光元件300的焊接或者移除。[Embodiment 12] This embodiment provides a light-emitting element. As shown in FIG. 24, the light-emitting element 300 includes a light-emitting structure 301, an electrode structure 304, and a heat-absorbing layer 302. 310 opposite the back 320 . The electrode structure 304 is formed on the back surface 320 of the light emitting structure 301 and is electrically connected with the light emitting structure 301 . The difference between this embodiment and the eleventh embodiment is that, as shown in FIG. 24 , in this embodiment, the third heat absorption layer 3021 and the fourth heat absorption layer 3022 are respectively located on the back of the light emitting structure 301 on the side of the first electrode 3041 320 and the back surface 320 of the light emitting structure 301 on the side of the second electrode 3042 . And the third heat absorption layer 3021 and the fourth heat absorption layer 3022 form a continuous structure on the back surface 320 of the light emitting structure 301 . The third heat-absorbing layer 3021 and the fourth heat-absorbing layer 3022 are arranged to absorb laser light of different wavelengths, thereby generating unequal amounts of heat, and the heat generated can be between the third heat-absorbing layer 3021 and the fourth heat-absorbing layer 3022 transfer. Therefore, when welding the light emitting element 300 or removing the light emitting element 300 , the third heat absorbing layer 3021 and the fourth heat absorbing layer 3022 can be irradiated with lasers of different wavelengths respectively. For example, when welding the light-emitting element 300, the third heat absorbing layer 3021 is irradiated with the laser of the third wavelength, and the fourth heat absorbing layer 3022 is irradiated with the laser of the fourth wavelength, and the heat generated by the absorption of the laser energy by the third heat absorbing layer 3021 is transferred to the The first electrode 3041 structure, the heat generated by the fourth heat absorbing layer 3022 absorbing laser energy is transferred to the second electrode 3042 structure, so that the electrode structure 304 is melted, and the light-emitting element 300 is welded and fixed during the cooling and solidification process of the electrode structure 304 . When the light-emitting element 300 needs to be removed, the third heat absorbing layer 3021 is irradiated with the laser of the third wavelength, and the fourth heat absorbing layer 3022 is irradiated with the laser of the fourth wavelength, and the third heat absorbing layer 3021 absorbs the heat generated by the laser energy to transfer To the structure of the first electrode 3041, the heat generated by the absorption of laser energy by the fourth heat absorbing layer 3022 is transferred to the structure of the second electrode 3042, so that the electrode structure 304 is melted, and the light emitting element 300 can be quickly removed at this time. Or when welding or removing the light emitting element 300, the third heat absorbing layer 3021 is irradiated with the third wavelength, or the fourth heat absorbing layer 3022 is irradiated with the laser of the fourth wavelength, the third heat absorbing layer 3021 or the fourth heat absorbing layer The heat generated by the 3022 absorbing laser energy is transferred between each other and to the electrode structure 304 , so that the electrode structure 304 is melted, and the light emitting element 300 is welded or removed.
【实施例十三】本实施例提供了一发光元件,如图25所示,该发光元件300包括发光结构301、电极结构304以及吸热层302,发光结构301具有出光面310以及与出光面310相对的背面320。电极结构304形成在发光结构301的背面320,并且与发光结构301形成电性连接。本实施例与实施例十二的不同在于:如图25所示,本实施例中,第三吸热层3021和第四吸热层3022还形成在发光元件300的侧壁上。具体地:第三吸热层3021延伸至第一电极3041一侧的发光元件300的第一侧壁上,第四吸热层3022延伸至第二电极3042一侧的发光元件300的第二侧壁上。吸热层302的上述设置增加了吸热层302的面积,即增加了激光可辐照的面积,进而能够增加热量的产生和传递效率,提高发光元件300焊接和移除效率。同时,由于吸热层302设置为绝缘材料,因此也能够对发光元件300起到进一步的保护作用。[Embodiment Thirteen] This embodiment provides a light-emitting element. As shown in FIG. 25, the light-emitting element 300 includes a light-emitting structure 301, an electrode structure 304, and a heat-absorbing layer 302. 310 opposite the back 320 . The electrode structure 304 is formed on the back surface 320 of the light emitting structure 301 and is electrically connected with the light emitting structure 301 . The difference between this embodiment and Embodiment 12 is that, as shown in FIG. 25 , in this embodiment, the third heat absorption layer 3021 and the fourth heat absorption layer 3022 are also formed on the sidewall of the light emitting element 300 . Specifically: the third heat absorption layer 3021 extends to the first side wall of the light emitting element 300 on the side of the first electrode 3041, and the fourth heat absorption layer 3022 extends to the second side of the light emitting element 300 on the side of the second electrode 3042 on the wall. The above arrangement of the heat absorbing layer 302 increases the area of the heat absorbing layer 302 , that is, increases the area that can be irradiated by the laser, thereby increasing the heat generation and transfer efficiency, and improving the welding and removal efficiency of the light emitting element 300 . At the same time, since the heat absorbing layer 302 is made of an insulating material, it can further protect the light emitting element 300 .
此外,可以理解的是,前述各个实施例仅为本申请的示例性说明,在技术特征不冲突、结构不矛盾、不违背本申请的申请目的前提下,各个实施例的技术方案可以任意组合、搭配使用。In addition, it can be understood that the above-mentioned embodiments are only exemplary illustrations of the present application. On the premise that the technical features do not conflict, the structures do not contradict, and the application objective of the present application is not violated, the technical solutions of the various embodiments can be combined arbitrarily, For use with.
最后应说明的是:以上实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的精神和范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, rather than limiting them; although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still Modifications are made to the technical solutions described in the foregoing embodiments, or equivalent replacements are made to some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present application.
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Claims (20)

  1. 一种电路基板,包括:A circuit substrate, comprising:
    绝缘基板;insulating substrate;
    线路层,设置在所述绝缘基板上,所述线路层包括固晶区,所述固晶区具有用于焊接LED芯片的焊接电极;A circuit layer, disposed on the insulating substrate, the circuit layer includes a die-bonding area, and the die-bonding area has welding electrodes for welding LED chips;
    吸热层,与所述焊接电极接触,用于将吸收的热量传导至所述焊接电极。The heat absorbing layer is in contact with the welding electrode and is used for conducting absorbed heat to the welding electrode.
  2.  根据权利要求1所述的电路基板,其中,所述吸热层位于所述焊接电极的下方,并且所述吸热层的边缘超出所述焊接电极的边缘。The circuit substrate according to claim 1, wherein the heat absorbing layer is located below the welding electrode, and an edge of the heat absorbing layer exceeds an edge of the welding electrode.
  3.  根据权利要求2所述的电路基板,其中,所述吸热层位于整个所述焊接电极的下方,并且所述吸热层中设置有通孔,所述焊接电极通过所述通孔与所述线路层连通。The circuit substrate according to claim 2, wherein the heat absorbing layer is located under the entire welding electrode, and a through hole is provided in the heat absorbing layer, and the welding electrode communicates with the welding electrode through the through hole. Line layer connectivity.
  4.  根据权利要求2所述的电路基板,其中,所述吸热层位于所述焊接电极的边缘区域的下方。The circuit substrate according to claim 2, wherein the heat absorbing layer is located below an edge region of the welding electrode.
  5.  根据权利要求1所述的电路基板,其中,所述吸热层设置在所述焊接电极的外围。The circuit substrate according to claim 1, wherein the heat absorbing layer is provided on a periphery of the welding electrode.
  6.  根据权利要求4或5所述的电路基板,其中,所述吸热层形成为环状结构,或者具有镂空结构的环状结构。The circuit substrate according to claim 4 or 5, wherein the heat absorbing layer is formed into a ring structure, or a ring structure with a hollow structure.
  7. 根据权利要求4或5所述的电路基板,其中,所述吸热层形成在同一固晶区的所述焊接电极远离彼此的一侧;所述吸热层形成条带状结构。The circuit substrate according to claim 4 or 5, wherein the heat absorbing layer is formed on a side of the welding electrodes in the same die-bonding area away from each other; the heat absorbing layer forms a stripe structure.
  8.  根据权利要求1所述的电路基板,其中,所述吸热层形成具有镂空结构的条带状结构。The circuit substrate according to claim 1, wherein the heat absorbing layer forms a strip-like structure with a hollow structure.
  9.  根据权利要求1所述的电路基板,其中,所述电路基板还包括绝缘层,所述绝缘层设置在所述线路层远离所述绝缘基板的一侧,并且暴露所述焊接电极。The circuit substrate according to claim 1, wherein the circuit substrate further comprises an insulating layer, the insulating layer is disposed on a side of the wiring layer away from the insulating substrate, and exposes the welding electrodes.
  10. 根据权利要求1所述的电路基板,其中,所述吸热层的厚度介于0.5 μm~5 μm。The circuit substrate according to claim 1, wherein the thickness of the heat absorbing layer is between 0.5 μm and 5 μm.
  11. 根据权利要求1所述的电路基板,其中,所述焊接电极包括第一焊接电极和作为修复焊盘的第二焊接电极;The circuit substrate according to claim 1, wherein the welding electrodes include a first welding electrode and a second welding electrode as a repair pad;
    所述吸热层包括第一吸热层及第二吸热层,所述第一吸热层和所述第二吸热层分别与所述第一焊接电极和所述第二焊接电极接触,所述第一吸热层和所述第二吸热层用于吸收不同波长的激光,并将吸收的热量传导至所述焊接电极。The heat absorbing layer includes a first heat absorbing layer and a second heat absorbing layer, the first heat absorbing layer and the second heat absorbing layer are respectively in contact with the first welding electrode and the second welding electrode, The first heat absorbing layer and the second heat absorbing layer are used to absorb laser light of different wavelengths, and conduct the absorbed heat to the welding electrodes.
  12. 根据权利要求11所述的电路基板,其中,所述第一焊接电极和所述第二焊接电极相互间隔地并排设置;The circuit substrate according to claim 11, wherein the first welding electrode and the second welding electrode are arranged side by side with a distance from each other;
    所述第一吸热层设置在所述第一焊接电极的周围,所述第二吸热层设置在所述第二焊接电极的周围,所述第一吸热层和所述第二吸热层相互并排设置;The first heat absorbing layer is arranged around the first welding electrode, the second heat absorbing layer is arranged around the second welding electrode, and the first heat absorbing layer and the second heat absorbing layer Layers are arranged side by side with each other;
    或者所述第一吸热层设置在所述第一焊接电极的下方及周围,所述第二吸热层设置在所述第二焊接电极的下方及周围,所述第一吸热层和所述第二吸热层相互并排设置。Or the first heat absorbing layer is arranged under and around the first welding electrode, the second heat absorbing layer is arranged under and around the second welding electrode, and the first heat absorbing layer and the The second heat absorbing layers are arranged side by side.
  13. 根据权利要求11所述的电路基板,其中,沿从所述绝缘基板到所述线路层的方向,所述第二吸热层、所述第二焊接电极、所述第一吸热层及所述第一焊接电极依次叠置。The circuit substrate according to claim 11, wherein, along the direction from the insulating substrate to the wiring layer, the second heat absorbing layer, the second welding electrode, the first heat absorbing layer and the The first welding electrodes are stacked sequentially.
  14. 根据权利要求13所述的电路基板,其中,所述第二吸热层、所述第二焊接电极、第一吸热层及第一焊接电极依次叠置形成有相互间隔的第一堆叠和第二堆叠,所述第一堆叠和所述第二堆叠相对的一侧为齐平侧壁。The circuit substrate according to claim 13, wherein the second heat absorbing layer, the second welding electrode, the first heat absorbing layer and the first welding electrode are stacked in sequence to form a first stack and a second stack spaced apart from each other. Two stacks, the opposite sides of the first stack and the second stack are flush side walls.
  15. 根据权利要求12或13所述的电路基板,其中,所述第一焊接电极的熔点低于所述第二焊接电极的熔点。The circuit substrate according to claim 12 or 13, wherein the melting point of the first welding electrode is lower than the melting point of the second welding electrode.
  16. 一种LED显示装置,包括:A LED display device, comprising:
    根据权利要求1~15中任意一项所述的电路基板;以及The circuit substrate according to any one of claims 1 to 15; and
    LED芯片,焊接在所述电路基板上。The LED chip is welded on the circuit substrate.
  17. 一种发光元件,包括:A light emitting element, comprising:
    发光结构,所述发光结构具有出光面;A light-emitting structure, the light-emitting structure has a light-emitting surface;
    电极结构,设置在所述发光结构远离所述出光面的背面与所述发光结构形成电连接;an electrode structure disposed on the back of the light emitting structure away from the light emitting surface to form an electrical connection with the light emitting structure;
    吸热层,形成在所述发光结构的背面上,并且环绕所述电极结构,所述吸热层吸收激光的热量并将吸收的热量传导至所述电极结构。A heat absorbing layer is formed on the back of the light emitting structure and surrounds the electrode structure, the heat absorbing layer absorbs the heat of the laser light and conducts the absorbed heat to the electrode structure.
  18. 根据权利要求17所述的发光元件,其中,所述吸热层包括至少一层吸热层,当所述吸热层包括两层及两层以上吸热层时,多层所述吸热层依次叠置在所述发光结构的背面。The light-emitting element according to claim 17, wherein the heat absorbing layer comprises at least one heat absorbing layer, and when the heat absorbing layer comprises two or more heat absorbing layers, multiple layers of the heat absorbing layer stacked on the back of the light-emitting structure in sequence.
  19. 根据权利要求17所述的发光元件,其中,所述吸热层包括第一吸热层及第二吸热层,所述第一吸热层和所述第二吸热层用于吸收不同波长的激光,所述电极结构包括第一电极和第二电极,所述第一吸热层形成在所述第一电极所在的所述背面的一侧,所述第二吸热层形成在所述第二电极所在的所述背面的一侧,并且所述第一吸热层和所述第二吸热层形成连续结构。The light emitting element according to claim 17, wherein the heat absorbing layer comprises a first heat absorbing layer and a second heat absorbing layer, and the first heat absorbing layer and the second heat absorbing layer are used to absorb different wavelengths laser, the electrode structure includes a first electrode and a second electrode, the first heat absorbing layer is formed on the side of the back where the first electrode is located, and the second heat absorbing layer is formed on the On the side of the back where the second electrode is located, and the first heat absorbing layer and the second heat absorbing layer form a continuous structure.
  20. 根据权利要求19所述的发光元件,其中,所述第一吸热层还形成在所述第一电极一侧所述发光结构的第一侧壁上,所述第二吸热层还形成在所述第二电极一侧所述发光结构的第二侧壁上。The light emitting element according to claim 19, wherein the first heat absorbing layer is further formed on the first side wall of the light emitting structure on the side of the first electrode, and the second heat absorbing layer is further formed on On the second side wall of the light emitting structure on the side of the second electrode.
PCT/CN2022/099819 2021-12-21 2022-06-20 Circuit substrate, led display apparatus, and light-emitting element WO2023115855A1 (en)

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CN101246268A (en) * 2007-02-16 2008-08-20 欧姆龙株式会社 Manufacture method for mount body, mount body and substrate
CN103165766A (en) * 2011-12-09 2013-06-19 银河制版印刷有限公司 Packaging manufacture method of light-emitting diode coating with crystals
CN104245219A (en) * 2012-04-26 2014-12-24 美艾利尔圣地亚哥公司 Laser joining device
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