WO2023114291A1 - Dual-path active damper for a resonant network - Google Patents

Dual-path active damper for a resonant network Download PDF

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Publication number
WO2023114291A1
WO2023114291A1 PCT/US2022/052836 US2022052836W WO2023114291A1 WO 2023114291 A1 WO2023114291 A1 WO 2023114291A1 US 2022052836 W US2022052836 W US 2022052836W WO 2023114291 A1 WO2023114291 A1 WO 2023114291A1
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WO
WIPO (PCT)
Prior art keywords
path
voltage
dual
node voltage
active
Prior art date
Application number
PCT/US2022/052836
Other languages
French (fr)
Inventor
Marty Perry
Robert J. Schaller
Original Assignee
Raytheon Company
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Filing date
Publication date
Priority claimed from US17/572,607 external-priority patent/US11984799B2/en
Application filed by Raytheon Company filed Critical Raytheon Company
Publication of WO2023114291A1 publication Critical patent/WO2023114291A1/en

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M3/00Conversion of dc power input into dc power output
    • H02M3/02Conversion of dc power input into dc power output without intermediate conversion into ac
    • H02M3/04Conversion of dc power input into dc power output without intermediate conversion into ac by static converters
    • H02M3/10Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode
    • H02M3/145Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal
    • H02M3/155Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only
    • H02M3/156Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only with automatic control of output voltage or current, e.g. switching regulators
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M1/00Details of apparatus for conversion
    • H02M1/0048Circuits or arrangements for reducing losses
    • H02M1/0054Transistor switching losses
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M1/00Details of apparatus for conversion
    • H02M1/0048Circuits or arrangements for reducing losses
    • H02M1/0054Transistor switching losses
    • H02M1/0058Transistor switching losses by employing soft switching techniques, i.e. commutation of transistors when applied voltage is zero or when current flow is zero
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M1/00Details of apparatus for conversion
    • H02M1/32Means for protecting converters other than automatic disconnection
    • H02M1/34Snubber circuits
    • H02M1/342Active non-dissipative snubbers
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M1/00Details of apparatus for conversion
    • H02M1/32Means for protecting converters other than automatic disconnection
    • H02M1/34Snubber circuits
    • H02M1/344Active dissipative snubbers
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M3/00Conversion of dc power input into dc power output
    • H02M3/22Conversion of dc power input into dc power output with intermediate conversion into ac
    • H02M3/24Conversion of dc power input into dc power output with intermediate conversion into ac by static converters
    • H02M3/28Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac
    • H02M3/325Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal
    • H02M3/335Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only
    • H02M3/33507Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only with automatic control of the output voltage or current, e.g. flyback converters

Definitions

  • This invention relates to damping of resonant circuits, and more particularly to a dual-path active damper that reduces power loss while damping ringing waveforms.
  • Power conversion electronics contain circuits that can abruptly change states resulting in fast changing voltage waveforms. This is especially prevalent in modem power converters employing high speed switching elements based on MOSFET, SiC and GaN semiconductors. High rate of change voltages may excite resonant circuits inherent in interconnects of circuit elements resulting in ringing waveforms. These ringing waveforms can result in over voltage stress of circuit components, excessive electromagnetic interference (EMI) and corruption of measurements critical to operation of the power converter.
  • EMI electromagnetic interference
  • FIGS. 1A and IB show a resonant circuit 100 (e.g. parallel-connected parasitic inductance Lr and parasitic resistance Rr series-connected with parasitic capacitance Cr) driven by a fast rising voltage waveform (e.g., forcing function Vs) with arbitrary damping.
  • a fast rising voltage waveform e.g., forcing function Vs
  • the node voltage Vr 104 has a resulting resonant response where the peak amplitude of Vr is twice that of Vs and has a resonant frequency of
  • a DC-DC switching power converter has an energy storage section, a switching control circuit such as a pulse width modulator (PWM), a primary switch, and a rectifier.
  • the energy storage section is responsive to the selective application of the DC input voltage to produce a current and the regulated DC output voltage.
  • the switching control circuit, primary switch and rectifier control the application of the DC input voltage to the energy storage section to set the value of the regulated DC output voltage.
  • the “Buck”, “Boost” and “Buck/Boost” are base SPC topologies, which can be isolated to provide “Flyback” and “Forward” topologies. These can be single or double- ended and single or double magnetic core.
  • a buck converter 200 includes a DC voltage source 202, an energy storage section 204 including inductor LI and capacitor Cl, a switching circuit 206 including switches SI and S2 and a switching control circuit (not shown) that controls the switches. Switches SI and S2 switch in opposition to produce a square wave forcing function at node 209 from the DC voltage source. The square wave is filtered by elements LI and Cl to produce a DC output voltage Vout. The conversion function is related to the duty cycle of SI (D) multiplied by the source voltage Vg to yield:
  • Vout Vg * D (2)
  • the loop area of the switching circuit is non-zero and develops a parasitic inductance Lr.
  • a parasitic capacitance Cr exists due to the layout of the circuit elements and the output capacitance (Coss) of switches SI and S2.
  • S2 opens and SI immediately closes a voltage step 207 at Vg appears across Lr resulting in a node voltage Vr 208 at node 209 that rings.
  • the ringing frequency in a well-designed converter is well above the operating frequency of the power converter and could be on the order of 30-50MHz.
  • the node voltage Vr rings to two times the applied DC input voltage Vg.
  • the switches SI and SI must have a voltage rating (Vrated) to reliably withstand this applied voltage stress.
  • Semiconductor switches in general have higher resistive losses with higher voltage ratings thus it is desirable to use the switch with the lowest possible voltage rating for the application to realize the lowest losses and cost.
  • the ringing waveform will produce undesirable high frequency EMI. Ringing in the power converter can also disrupt controlled operation. For example, if one was to control the inductor current LI through a sensing means (not shown) the sensing will be negatively impacted by ringing during the time SI is on (D state) unless the dampening of the ringing waveform is performed.
  • a snubbing element may be introduced to dampen a resonant circuit.
  • the snubbing element inserts a loss element in such a way as to convert the stored energy in the resonant elements into heat.
  • a buck converter 300 of the type shown Figure 2 is provided with a simple snubbing element 302 made up of resistor- Rsnub and capacitor Csnub typically referred to as an “RC snubber.”
  • Csnub AC couples resistor Rsnub in parallel with the resonant voltage node to prevent DC losses.
  • Csnub will be much larger than Cr (generally 2 to 10 times) and Rsnub is typically set equal to the characteristic impedance of the resonant circuit:
  • the simple RC snubber offers limited design modification options and can result in significant loss since the loss equation is based on the square of the applied voltage Vg.
  • Active snubbing techniques can counteract some of the limitations of simple RC snubbing by introducing an active switch timed such that the RC snubber is applied to the resonant circuit in a controlled fashion.
  • a buck converter 400 similar to Figure 2 is provided with an active snubber 402.
  • Active snubber 402 includes an active switch S3 404 inserted in series with an RC snubber 406 (e.g. series-connected Rsnub and Csnub) to form an active clamping function.
  • Switch S3 is closed immediately after SI is closed producing node voltage Vr 408 at node 410 and S3 is opened at some time before SI is opened.
  • the switch pattern prevents the complete discharge of Csnub and thus the energy in the snubber is reduced to the delta voltage of the snubber capacitor (e.g., Vr - Vg). Since the loss is related to the square of the voltage the losses in the active snubber can be significantly reduced as compared to the simple RC snubber.
  • the present invention provides a dual-path active damper that reduces power losses while damping ringing waveforms in resonant circuits.
  • One path clamps the peak value of a node voltage at less than a rated voltage of a protected device while allowing the node voltage to ring and decay naturally.
  • Another path waits for some period after the peak value is clamped until closing an active switch to draw a reset current through an RC snubber to actively dampen the ringing of the node voltage.
  • the delay and on-time of the active switch are set to reduce or even minimize power losses for damping the ringing waveform within a specified period.
  • a dual-path active damper includes a common snubber capacitor Csnub coupled to the node, a clamping path including Csnub, a diode and a clamp voltage and a damping path including series-connected Csnub and a snubber resistor Rsnub and an active switch.
  • a node voltage Vr increases from a steady-state value Vss until surpassing Vr+Vclamp at which point the diode in the clamping path conducts Iclamp to clamp the peak voltage of node voltage Vr at Vss + Vcl amp ( ⁇ Vrated).
  • the active switch closes such that the damping path conducts a reset current Ireset through an RC snubber to dampen the ringing of node voltage Vr.
  • the delay and closing of the active switch occur after the clamping of the peak value of the node voltage and remains closed for at least a minimum reset period of the RC snubber.
  • the active switch opens prior to or remains closed to overlap the next negative state change of the forcing function.
  • the “on-time” (closed period) of the active switch may be fixed or variable. If variable, the on-time may be responsive to changes in the forcing function.
  • the damping path further includes a diode.
  • the damping path conducts the reset current through series-connected RC snubber and the diode only on negative excursions of the diode.
  • a switched power supply supplies the forcing function and defines the resonant network.
  • the protected device is typically a switch in the SPC.
  • a system includes multiple different resonant networks or nodes at which a waveform must be dampened to protect different devices.
  • FIGs. 1A and IB illustrate a basic resonant circuit subjected to a forcing function that produces a fast rising voltage with arbitrary damping
  • FIGs. 2A through 2C illustrate the use of a Buck converter to provide the forcing function and the node voltage that rings and naturally dampens
  • FIGs. 3A and 3B illustrate a Buck converter with a passive RC snubber and the dampened node voltage
  • FIGs. 4A through 4C illustrate a Buck converter with an active RC snubber and the dampened node voltage
  • FIG. 5 illustrates a pair of switching patterns for an active RC snubber in which in one case the active switch is closed immediately to dampen the node voltage and in another case the active switch is delayed to allow the node voltage to ring before damping to reduce power loss;
  • FIGs. 6A and 6B illustrate an embodiment of a resonant circuit with a dual-path active damper that immediately clamps the peak node voltage and allows the node voltage to ring before activating the RC snubber to minimize power loss;
  • FIGs. 7A and 7B illustrate an embodiment of a Buck converter with a dual-path active damper that immediately clamps the peak node voltage and allows the node voltage to ring before damping to minimize power loss;
  • FIGs. 8A and 8B are block and timing diagrams of a switch controller to control the delay and on-time of the active switch
  • FIGs. 9 and 10 are embodiments of the Buck converter with a dual -path active damper illustrating different implementations of the active switch.
  • FIGs. 11 A and 1 IB illustrate an embodiment of a Flyback converter with a dual-path active damper that immediately clamps the peak node voltage and allows the node voltage to ring before damping to minimize power loss.
  • While the active snubber offers improvement in losses as compared to the passive RC snubber it does not offer the ability to optimize the loss while providing peak voltage clamping capability.
  • Switch S3 can be opened or closed. Thus, losses in the snubber configuration must come at the expense of control of the peak voltage of Vr.
  • closing active switch S3 in the active snubber immediately after closing SI produces a node voltage Vr 500 that is quickly dampened. If the closing of active switch S3 is delayed, the node voltage Vr 502 is allowed to ring, which minimizes losses. However, the peak value of node voltage Vr climbs to twice the applied DC input voltage. There exists a need for an active snubber that provides controlled damping action with independent control of the peak voltage of the resonant circuit.
  • a dual-path active damper reduces power losses while damping ringing waveforms in resonant circuits.
  • One path clamps the peak value of a node voltage at less than a rated voltage of a protected device while allowing the node voltage to ring and decay naturally.
  • Another path waits for some delay after the peak value is clamped until closing an active switch to draw a reset current through an RC snubber to actively dampen the ringing of the node voltage.
  • the delay and on-time of the active switch are set to reduce or even minimize power losses for damping the ringing waveform within a specified period.
  • a dampened resonant circuit 600 includes a source of a forcing function Vs 602, a resonant circuit 604 and a dualpath active damper 606 coupled to a node 608 of the resonant circuit 604.
  • Source 602 may be any source that abruptly change states resulting in fast changing voltage waveforms. Any one of the SPC topologies may be used.
  • Resonant circuit 604 may be a standalone circuit or a circuit and node within the source, e.g., any type of SPC. There may be multiple nodes at which the waveform rings and must be dampened. One option is to strategically place the dual-path active damper 606 to dampened a node and thereby dampen other downstream nodes. Alternately, multiple dual-path active dampers 606 can be coupled to different nodes and resonant circuits.
  • a positive state change of the forcing function e.g. from low to high voltage
  • a negative state change is switching the node to a negative rail such as ground potential or 0 Volts where its clamped at 0 Volts.
  • Dual-path active damper 606 includes a common snubber capacitor Csnub 610 coupled to node 608, a clamping path 612 and a damping path 614 both of which include the common snubber capacitor Csnub 610.
  • Clamping path 612 includes in-series Csnub 610, a snubber diode Dsnub 616 and a clamp voltage Vclamp 618.
  • Csnub is roughly lOx the parasitic capacitance but sized to maintain the peak voltage and minimize power dissipation.
  • Vclamp can be a specific selected voltage or a convenient voltage in the design. For example Vclamp could be the output voltage of the power converter or an internal or external bias rail.
  • Damping path 614 includes in senes Csnub 610 and Rsnub 620, which form an RC snubber, and an active switch SI 622.
  • Rsnub is suitably set equal to the characteristic impedance of the resonant network such that the time constant of the RC snubber is maybe 5 to 10 times the period of the resonant network and the ring is completely damped within 1 to 2 cycles.
  • damping path 614 may include a diode whereby damping only occurs on negative excursions of the node voltage Vr with respect to the steadystate value. Damping takes longer but losses are reduced.
  • node voltage Vr 624 increases from a steady-state value Vss (e.g., switched DC value of Vs) until it surpasses Vr + Vclamp at which point diode 616 is forward biased and conducts a clamp current Iclamp that clamps the peak voltage 625 of node voltage Vr at Vss + Vclamp.
  • Vss + Vclamp ⁇ Vrated for the protected device. Reducing Vclamp allows for the use of lower voltage rated, and thus less lossy, devices. The selection of Vclamp is a trade-off between protecting the device and minimizing losses.
  • active switch SI 622 is closed to conduct a reset current Ireset to dampen the ringing of node voltage Vr 624.
  • the time delay is at least past the peak 625 or approximately 14 cycle of the resonant circuit.
  • the time delay may be two to four cycles of the resonant circuit.
  • the delay may be “fixed” or “variable”, based on changes in the forcing function to minimize losses. Changes in the forcing function may, for example, be driven by changes in a load.
  • the delay and “on- time” (closed period) 628 of the active switch SI are set to reduce, and preferably minimize power losses subject to node voltage Vr reaching the steady-state value Vss within a specified period 630 from each positive state change.
  • the on-time is at least a minimum reset period of the RC snubber. Typically, the specified period ends and active switch SI is opened prior to the next negative state change of the forcing function. However, in certain cases, the on-time will extend and overlap the next negative state change causing Csnub to discharge. This may occur when the input voltage is abnormally high in order to fully or partially discharge Csnub thus lower the effective peak node voltage on the protected device since Cnsub has to be charged each cycle. This will increase losses but the abnormal condition is typically rare and short, thus it can be a good trade off to protect the device until the input voltage returns to its normal value.
  • a Buck converter 700 is provided with a dual-path active damper 702.
  • Buck converter 700 includes a DC voltage source 704 that supplies voltage Vg, an energy storage section 706 including inductor LI and capacitor Cl a switching circuit 708 including switches SI and S2 and a switching control circuit (not shown) that controls the switches. Switches SI and S2 switch in opposition to produce a square wave forcing function at node 710 from the DC voltage source. The square wave is filtered by elements LI and Cl to produce a DC output voltage Vout.
  • a parasitic inductance Lr and a parasitic capacitance Cr of the Buck converter define a resonant network 712.
  • dual-path active damper 702 clamps the peak of Vr to Vg + Vout (where Vclamp is Vout in this embodiment) limiting the peak excursion of Vr and allowing Vr to ring and naturally dampen for about 3 cycles of the forcing function.
  • Active Switch S3 is delayed to achieve the lowest loss damping.
  • the dual-path active damper allows for independent control of damping and peak voltage control minimizing losses and protecting the device (in this case switch S2).
  • a node voltage Vr 720 for a passive RC snubber of the type depicted in Figures 3A-3B increases to a higher peak value and then is quickly dampened to the steady-state value.
  • a node voltage Vr 722 for an active Rc snubber of the type depicted in Figures 4A-4C is quickly dampened to the steady-state value.
  • Active switch S3 is closed 724 immediately following the positive state change 726 of switch SI.
  • the clamped peak value of node voltage Vr 714 is actually considerably higher than the peak values for either the passive or active snubbers, which further reduces losses in the dual-path active snubber.
  • Active switch S3 is closed 728 after the specified delay 730 from positive state change 726.
  • the dual-path active snubber allows node voltage Vr to rise to a higher value and ring (while clamping the peak voltage ⁇ Vrated) for a period of time.
  • the delta V for the dual-path active snubber is less than the delta V for the known active snubber. As a result, the total power loss required to dampen Vr is considerably less than either the passive or active RC snubbers.
  • the relative power losses are strongly dependent on the circuit topology, resonant network, load and forcing function. That said, one might expect the power losses of the dual-path active snubber to be one-quarter to one-third of the power losses of the active snubber.
  • OPEN S2 CLOSE SI to produce a positive state change in the forcing function.
  • the resonant circuit of Lr and Cr starts resonating and Vr starts at 0 V and then resonates towards 2*Vg activating the clamping path when diode Dsnub is forward biased.
  • the 1 st peak of Vr (assuming it is > Vg + Vout) is clamped. Additional peaks may or may not be clamped depending on the forcing function, Vclamp and the natural dampening of node voltage Vr.
  • an embodiment of a switch controller 800 includes a delay 802 that receives a positive state change command 803, a timer 804 and a switch driver 806 that generates a command 806 to drive the active switch in the dual-path active snubber.
  • the positive state change command 803 is the active input for the switch controller based on a positive state change of the forcing function (e.g., SPC).
  • the command may be a function of a clocking signal that drives the forcing function or of the rising edge of the node voltage Vr.
  • T1 the time of the command signal.
  • T delay is the time offset from the command signal and is a function of the delay adjust.
  • Delay Adjust controls the amount of delay may be a function of the operating point of the converter (i.e. input voltage, output voltage, output power).
  • T timer is the time that the active switch is commanded on and is a function of Timer Adjust.
  • Timer Adjust controls on time of the active switch and may be a function of the operating point of the converter (i.e. input voltage, output voltage, output power).
  • T timer may be less than T1 or greater than T1 based on the operating point of the converter (i.e. input voltage, output voltage, output power).
  • T delay and T timer are set to reduce, or minimize, power losses to dampening.
  • the dual-path active damper can be implemented with the active switch in the reset path or the clamp path and with non-ideal switches such as MOSFETs or GaN FETs that have intrinsic anti -parallel conduction elements.
  • active switch S3 of the dual-path active damper is implemented with a N channel MOSFET or GaN switch 902 that is in both the clamping and damping paths and utilizes the anti parallel intrinsic body diode of the N channel MOSFET or the reverse channel conduction mode of the GaN FET to provide clamping path connectivity when S3 is off.
  • the damping path requires a blocking diode D2 904 to prevent clamping current from flowing through Rsnub during the clamping interval.
  • Diode D2 limits damping to negative excursions of node voltage Vr.
  • active switch S3 is implemented with a P Channel MOSFET 1002 placed in only the damping path. Due to the anti-parallel body diode polarity of the P Channel device D2 1004 prevents clamping current from flowing in Rsnub during the clamping interval. D2 is required for proper operation of the clamping path and also limits damping to negative excursions of node voltage Vr below Vg. This increases the amount of on-time required to dampen Vr but reduces losses.
  • a MOSFET or a GaN switch may be selected that has an on-state resistance (Rds on) that serves as Rsnub.
  • Rsnub is incorporated into the active switch. More generally, Rsnub may be a discrete resistive element or an on-state resistance of the active switch.
  • the Dual Path Active Damper was illustrated on a Buck Converter as an example and for comparison the known passive and active snubbers. It can be applied to clamp and damp any resonant network.
  • a Flyback converter 1100 is provided with a pair of dual -path active damper 1102 and 1104 as implemented in Figure 10 at node 1106 at the top of primary switch SI and node 1108 at the top of the output rectifier DI . Alternately, damping could be provided on just the primary or just the secondary.
  • Flyback converter 1100 includes a DC voltage source 1110, a transformer Tl, primary switch SI, rectifier DI and output capacitor Cl.
  • a primary resonant network includes leakage inductance Lk of the transformer Tl and the output capacitance (Coss) of switch SI.
  • a secondary resonant network includes leakage inductance Lk (reflected through transformer Tl) and rectifier parasitic capacitance CD1.
  • dual-path active damper 1102 includes a common snubber capacitor Csnub2, a clamping path including Csnub2, a diode Dsnub2 and a clamp voltage shown as Vg (could be any other voltage but Vg is convenient and it recycles energy back to Vg) and a damping path including Csnub2, Rsnub2, active switch S4 (P Channel MOSFET) and a diode D3, which is required for proper operation of the clamping path with the P channel MOSFET and limits damping to negative excursions of Vr2 at node 1106.
  • a common snubber capacitor Csnub2 a clamping path including Csnub2, a diode Dsnub2 and a clamp voltage shown as Vg (could be any other voltage but Vg is convenient and it recycles energy back to Vg) and a damping path including Csnub2, Rsnub2, active switch S4 (P Channel MOSFET) and a
  • the clamp on the primary of a flyback is particularly interesting for flyback converters operating with a passive rectifier (or an active rectifier emulating a diode) as it provides an active clamping function that allows the magnetizing current of the transformer to stay in the 1 st quadrant. This has benefits for reducing power by keeping the converter in a forced discontinuous mode which is not possible with the prior art active clamp.
  • dual-path active damper 1104 includes a common snubber capacitor Csnubl, a clamping path including Csnubl, a diode Dsnubl and a clamp voltage shown as Vout (could be any other voltage but again it’s convenient) and a damping path including Csnubl, Rsnubl, active switch S3 (P Channel MOSFET) and a diode D2, which is required for proper operation of the clamping path with the P channel MOSFET and limits damping to negative excursions of Vrl at node 1108.
  • a common snubber capacitor Csnubl a clamping path including Csnubl, a diode Dsnubl and a clamp voltage shown as Vout (could be any other voltage but again it’s convenient) and a damping path including Csnubl, Rsnubl, active switch S3 (P Channel MOSFET) and a diode D2, which is required for
  • transformer T1 acts like a coupled inductor to apply voltage Vg + Vout (assuming unity turns ratio across Tl) across rectifier DI . This stores energy in in the airgap and magnetizing inductance of transformer Tl. Vout is supported by the voltage on output capacitor Cl.
  • rectifier diode DI conducts current to transfer energy stored in transformer Tl and deliver current to output capacitor Cl to support Vout and to restore the charge used in the previously half-cycle to support Vout.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Electronic Switches (AREA)
  • Emergency Protection Circuit Devices (AREA)
  • Dc-Dc Converters (AREA)

Abstract

A dual-path active damper reduces power losses while damping ringing waveforms in resonant circuits. One path clamps the peak value of a node voltage at less than a rated voltage of a protected device while allowing the node voltage to ring and decay naturally. Another path waits for some delay after the peak value is clamped until closing an active switch to draw a reset current through an RC snubber to actively dampen the ringing of the node voltage. The delay and on-time of the active switch are set to reduce or even minimize power losses for damping the ringing waveform within a specified period.

Description

DUAL-PATH ACTIVE DAMPER FOR A RESONANT NETWORK
CROSS-REFERENCE TO RELATED APPLICATIONS
This application claims the benefit of priority to U.S. Application Serial No. 17/572,607, filed January 10, 2022, which application claims the benefit of priority under 35 U.S.C. 119(e) to U.S. Provisional Application No. 63/289,874 entitled “Dual-Path Active Damper for a Resonant Network” and filed on December 15, 2021, the entire contents of which are incorporated by reference.
BACKGROUND OF THE INVENTION
Field of the Invention
This invention relates to damping of resonant circuits, and more particularly to a dual-path active damper that reduces power loss while damping ringing waveforms.
Description of the Related Art
Power conversion electronics contain circuits that can abruptly change states resulting in fast changing voltage waveforms. This is especially prevalent in modem power converters employing high speed switching elements based on MOSFET, SiC and GaN semiconductors. High rate of change voltages may excite resonant circuits inherent in interconnects of circuit elements resulting in ringing waveforms. These ringing waveforms can result in over voltage stress of circuit components, excessive electromagnetic interference (EMI) and corruption of measurements critical to operation of the power converter.
Figures 1A and IB show a resonant circuit 100 (e.g. parallel-connected parasitic inductance Lr and parasitic resistance Rr series-connected with parasitic capacitance Cr) driven by a fast rising voltage waveform (e.g., forcing function Vs) with arbitrary damping. When forcing function Vs 102 transitions from low to high, the node voltage Vr 104 has a resulting resonant response where the peak amplitude of Vr is twice that of Vs and has a resonant frequency of
Figure imgf000004_0001
A DC-DC switching power converter (SPC) has an energy storage section, a switching control circuit such as a pulse width modulator (PWM), a primary switch, and a rectifier. The energy storage section is responsive to the selective application of the DC input voltage to produce a current and the regulated DC output voltage. The switching control circuit, primary switch and rectifier control the application of the DC input voltage to the energy storage section to set the value of the regulated DC output voltage. The “Buck”, “Boost” and “Buck/Boost” are base SPC topologies, which can be isolated to provide “Flyback” and “Forward” topologies. These can be single or double- ended and single or double magnetic core.
As shown in Figures 2A-2C, a buck converter 200 includes a DC voltage source 202, an energy storage section 204 including inductor LI and capacitor Cl, a switching circuit 206 including switches SI and S2 and a switching control circuit (not shown) that controls the switches. Switches SI and S2 switch in opposition to produce a square wave forcing function at node 209 from the DC voltage source. The square wave is filtered by elements LI and Cl to produce a DC output voltage Vout. The conversion function is related to the duty cycle of SI (D) multiplied by the source voltage Vg to yield:
Vout = Vg * D (2)
In a practical implementation the loop area of the switching circuit is non-zero and develops a parasitic inductance Lr. Additionally, a parasitic capacitance Cr exists due to the layout of the circuit elements and the output capacitance (Coss) of switches SI and S2. When S2 opens and SI immediately closes a voltage step 207 at Vg appears across Lr resulting in a node voltage Vr 208 at node 209 that rings. The ringing frequency in a well-designed converter is well above the operating frequency of the power converter and could be on the order of 30-50MHz.
The node voltage Vr rings to two times the applied DC input voltage Vg. Thus the switches SI and SI must have a voltage rating (Vrated) to reliably withstand this applied voltage stress. Semiconductor switches in general have higher resistive losses with higher voltage ratings thus it is desirable to use the switch with the lowest possible voltage rating for the application to realize the lowest losses and cost. Additionally, the ringing waveform will produce undesirable high frequency EMI. Ringing in the power converter can also disrupt controlled operation. For example, if one was to control the inductor current LI through a sensing means (not shown) the sensing will be negatively impacted by ringing during the time SI is on (D state) unless the dampening of the ringing waveform is performed.
A snubbing element may be introduced to dampen a resonant circuit. The snubbing element inserts a loss element in such a way as to convert the stored energy in the resonant elements into heat. As shown in Figure 3, a buck converter 300 of the type shown Figure 2 is provided with a simple snubbing element 302 made up of resistor- Rsnub and capacitor Csnub typically referred to as an “RC snubber.” Csnub AC couples resistor Rsnub in parallel with the resonant voltage node to prevent DC losses. In practice Csnub will be much larger than Cr (generally 2 to 10 times) and Rsnub is typically set equal to the characteristic impedance of the resonant circuit:
Rsnub « — (3)
The operation of the RC snubber forces the capacitor- Csnub- to be charged and discharged each switching cycle thus the power loss of the snubber resistor in this circuit to a first order is simply:
P Rsnub = Csnub * Vg2 (4)
While effective in snubbing the ringing of node voltage Vr 304 at node 306 in the resonant circuit, the simple RC snubber offers limited design modification options and can result in significant loss since the loss equation is based on the square of the applied voltage Vg.
Active snubbing techniques can counteract some of the limitations of simple RC snubbing by introducing an active switch timed such that the RC snubber is applied to the resonant circuit in a controlled fashion. As shown in Figures 4A-4C, a buck converter 400 similar to Figure 2 is provided with an active snubber 402. Active snubber 402 includes an active switch S3 404 inserted in series with an RC snubber 406 (e.g. series-connected Rsnub and Csnub) to form an active clamping function. Switch S3 is closed immediately after SI is closed producing node voltage Vr 408 at node 410 and S3 is opened at some time before SI is opened. The switch pattern prevents the complete discharge of Csnub and thus the energy in the snubber is reduced to the delta voltage of the snubber capacitor (e.g., Vr - Vg). Since the loss is related to the square of the voltage the losses in the active snubber can be significantly reduced as compared to the simple RC snubber.
SUMMARY OF THE INVENTION
The following is a summary of the invention in order to provide a basic understanding of some aspects of the invention. This summary is not intended to identify key or critical elements of the invention or to delineate the scope of the invention. Its sole purpose is to present some concepts of the invention in a simplified form as a prelude to the more detailed description and the defining claims that are presented later.
The present invention provides a dual-path active damper that reduces power losses while damping ringing waveforms in resonant circuits. One path clamps the peak value of a node voltage at less than a rated voltage of a protected device while allowing the node voltage to ring and decay naturally. Another path waits for some period after the peak value is clamped until closing an active switch to draw a reset current through an RC snubber to actively dampen the ringing of the node voltage. The delay and on-time of the active switch are set to reduce or even minimize power losses for damping the ringing waveform within a specified period.
In an embodiment, a dual-path active damper includes a common snubber capacitor Csnub coupled to the node, a clamping path including Csnub, a diode and a clamp voltage and a damping path including series-connected Csnub and a snubber resistor Rsnub and an active switch. At each positive state change of a forcing function applied to the resonant network, a node voltage Vr increases from a steady-state value Vss until surpassing Vr+Vclamp at which point the diode in the clamping path conducts Iclamp to clamp the peak voltage of node voltage Vr at Vss + Vcl amp (< Vrated). After a delay from each positive state change, the active switch closes such that the damping path conducts a reset current Ireset through an RC snubber to dampen the ringing of node voltage Vr. The delay and closing of the active switch occur after the clamping of the peak value of the node voltage and remains closed for at least a minimum reset period of the RC snubber.
In different embodiments, the active switch opens prior to or remains closed to overlap the next negative state change of the forcing function.
In different embodiments, the “on-time” (closed period) of the active switch may be fixed or variable. If variable, the on-time may be responsive to changes in the forcing function.
In an embodiment, the damping path further includes a diode. The damping path conducts the reset current through series-connected RC snubber and the diode only on negative excursions of the diode.
In an embodiment, a switched power supply (SPC) supplies the forcing function and defines the resonant network. The protected device is typically a switch in the SPC.
In an embodiment, a system includes multiple different resonant networks or nodes at which a waveform must be dampened to protect different devices.
These and other features and advantages of the invention will be apparent to those skilled in the art from the following detailed description of preferred embodiments, taken together with the accompanying drawings, in which:
BRIEF DESCRIPTION OF THE DRAWINGS
FIGs. 1A and IB, as described above, illustrate a basic resonant circuit subjected to a forcing function that produces a fast rising voltage with arbitrary damping;
FIGs. 2A through 2C, as described above, illustrate the use of a Buck converter to provide the forcing function and the node voltage that rings and naturally dampens;
FIGs. 3A and 3B, as described above, illustrate a Buck converter with a passive RC snubber and the dampened node voltage;
FIGs. 4A through 4C, as described above, illustrate a Buck converter with an active RC snubber and the dampened node voltage;
FIG. 5 illustrates a pair of switching patterns for an active RC snubber in which in one case the active switch is closed immediately to dampen the node voltage and in another case the active switch is delayed to allow the node voltage to ring before damping to reduce power loss;
FIGs. 6A and 6B illustrate an embodiment of a resonant circuit with a dual-path active damper that immediately clamps the peak node voltage and allows the node voltage to ring before activating the RC snubber to minimize power loss;
FIGs. 7A and 7B illustrate an embodiment of a Buck converter with a dual-path active damper that immediately clamps the peak node voltage and allows the node voltage to ring before damping to minimize power loss;
FIGs. 8A and 8B are block and timing diagrams of a switch controller to control the delay and on-time of the active switch;
FIGs. 9 and 10 are embodiments of the Buck converter with a dual -path active damper illustrating different implementations of the active switch; and
FIGs. 11 A and 1 IB illustrate an embodiment of a Flyback converter with a dual-path active damper that immediately clamps the peak node voltage and allows the node voltage to ring before damping to minimize power loss.
DETAILED DESCRIPTION OF THE INVENTION
While the active snubber offers improvement in losses as compared to the passive RC snubber it does not offer the ability to optimize the loss while providing peak voltage clamping capability. In particular, it may be desirable to have an active damping function that allows ringing of node voltage Vr for a set interval as long as the peak voltage is clamped to a particular level to optimize performance of the converter before damping node voltage Vr. However, given the switch control and topology of the active snubber, the losses in the snubber vs. voltage excursion of Vr cannot be independently controlled. Switch S3 can be opened or closed. Thus, losses in the snubber configuration must come at the expense of control of the peak voltage of Vr.
As shown in Figure 5, closing active switch S3 in the active snubber immediately after closing SI produces a node voltage Vr 500 that is quickly dampened. If the closing of active switch S3 is delayed, the node voltage Vr 502 is allowed to ring, which minimizes losses. However, the peak value of node voltage Vr climbs to twice the applied DC input voltage. There exists a need for an active snubber that provides controlled damping action with independent control of the peak voltage of the resonant circuit.
In accordance with the present invention, a dual-path active damper reduces power losses while damping ringing waveforms in resonant circuits. One path clamps the peak value of a node voltage at less than a rated voltage of a protected device while allowing the node voltage to ring and decay naturally. Another path waits for some delay after the peak value is clamped until closing an active switch to draw a reset current through an RC snubber to actively dampen the ringing of the node voltage. Using different voltages for clamping and damping allows for a significant decrease in snubber power losses. The delay and on-time of the active switch are set to reduce or even minimize power losses for damping the ringing waveform within a specified period.
As shown in Figures 6A and 6B, a dampened resonant circuit 600 includes a source of a forcing function Vs 602, a resonant circuit 604 and a dualpath active damper 606 coupled to a node 608 of the resonant circuit 604. Source 602 may be any source that abruptly change states resulting in fast changing voltage waveforms. Any one of the SPC topologies may be used. Resonant circuit 604 may be a standalone circuit or a circuit and node within the source, e.g., any type of SPC. There may be multiple nodes at which the waveform rings and must be dampened. One option is to strategically place the dual-path active damper 606 to dampened a node and thereby dampen other downstream nodes. Alternately, multiple dual-path active dampers 606 can be coupled to different nodes and resonant circuits.
In most resonant circuits, only a positive state change of the forcing function (e.g. from low to high voltage) produces a ringing waveform that must be dampened. Typically, a negative state change is switching the node to a negative rail such as ground potential or 0 Volts where its clamped at 0 Volts.
Dual-path active damper 606 includes a common snubber capacitor Csnub 610 coupled to node 608, a clamping path 612 and a damping path 614 both of which include the common snubber capacitor Csnub 610. Clamping path 612 includes in-series Csnub 610, a snubber diode Dsnub 616 and a clamp voltage Vclamp 618. Csnub is roughly lOx the parasitic capacitance but sized to maintain the peak voltage and minimize power dissipation. Vclamp can be a specific selected voltage or a convenient voltage in the design. For example Vclamp could be the output voltage of the power converter or an internal or external bias rail. Damping path 614 includes in senes Csnub 610 and Rsnub 620, which form an RC snubber, and an active switch SI 622. Rsnub is suitably set equal to the characteristic impedance of the resonant network such that the time constant of the RC snubber is maybe 5 to 10 times the period of the resonant network and the ring is completely damped within 1 to 2 cycles. Optionally, damping path 614 may include a diode whereby damping only occurs on negative excursions of the node voltage Vr with respect to the steadystate value. Damping takes longer but losses are reduced.
At each positive state change of forcing function Vs, node voltage Vr 624 increases from a steady-state value Vss (e.g., switched DC value of Vs) until it surpasses Vr + Vclamp at which point diode 616 is forward biased and conducts a clamp current Iclamp that clamps the peak voltage 625 of node voltage Vr at Vss + Vclamp. Depending on the natural dampening properties of Vr as it rings, the peak may be clamped only once or multiple times until it decays to less than Vss + Vclamp at which point the clamping path turns itself off. Vss + Vclamp < Vrated for the protected device. Reducing Vclamp allows for the use of lower voltage rated, and thus less lossy, devices. The selection of Vclamp is a trade-off between protecting the device and minimizing losses.
After a time delay 626 from each positive state change, active switch SI 622 is closed to conduct a reset current Ireset to dampen the ringing of node voltage Vr 624. The time delay is at least past the peak 625 or approximately 14 cycle of the resonant circuit. For example, the time delay may be two to four cycles of the resonant circuit. The delay may be “fixed” or “variable”, based on changes in the forcing function to minimize losses. Changes in the forcing function may, for example, be driven by changes in a load. The delay and “on- time” (closed period) 628 of the active switch SI are set to reduce, and preferably minimize power losses subject to node voltage Vr reaching the steady-state value Vss within a specified period 630 from each positive state change. In general, delay as long as possible before damping to minimize losses. The on-time is at least a minimum reset period of the RC snubber. Typically, the specified period ends and active switch SI is opened prior to the next negative state change of the forcing function. However, in certain cases, the on-time will extend and overlap the next negative state change causing Csnub to discharge. This may occur when the input voltage is abnormally high in order to fully or partially discharge Csnub thus lower the effective peak node voltage on the protected device since Cnsub has to be charged each cycle. This will increase losses but the abnormal condition is typically rare and short, thus it can be a good trade off to protect the device until the input voltage returns to its normal value.
As shown in Figures 7A and 7B, a Buck converter 700 is provided with a dual-path active damper 702. Buck converter 700 includes a DC voltage source 704 that supplies voltage Vg, an energy storage section 706 including inductor LI and capacitor Cl a switching circuit 708 including switches SI and S2 and a switching control circuit (not shown) that controls the switches. Switches SI and S2 switch in opposition to produce a square wave forcing function at node 710 from the DC voltage source. The square wave is filtered by elements LI and Cl to produce a DC output voltage Vout. A parasitic inductance Lr and a parasitic capacitance Cr of the Buck converter define a resonant network 712. When S2 opens and SI immediately closes a voltage step is produced that generates a node voltage Vr 714 at node 710. If left uncontrolled, the node voltage Vr would ring to two times the applied DC input voltage Vg. Accordingly, switch S2 would require a rating voltage Vrated > 2*Vg, which is generally undesirable.
Instead dual-path active damper 702 clamps the peak of Vr to Vg + Vout (where Vclamp is Vout in this embodiment) limiting the peak excursion of Vr and allowing Vr to ring and naturally dampen for about 3 cycles of the forcing function. Active Switch S3 is delayed to achieve the lowest loss damping. Thus the dual-path active damper allows for independent control of damping and peak voltage control minimizing losses and protecting the device (in this case switch S2).
As shown in Figure 7B, node voltage Vr 714 is clamped at a specified peak value, allowed to ring and then dampened to steady-state value Vss = Vg within a specified period. A node voltage Vr 720 for a passive RC snubber of the type depicted in Figures 3A-3B increases to a higher peak value and then is quickly dampened to the steady-state value. A node voltage Vr 722 for an active Rc snubber of the type depicted in Figures 4A-4C is quickly dampened to the steady-state value. Active switch S3 is closed 724 immediately following the positive state change 726 of switch SI. The clamped peak value of node voltage Vr 714 is actually considerably higher than the peak values for either the passive or active snubbers, which further reduces losses in the dual-path active snubber. Active switch S3 is closed 728 after the specified delay 730 from positive state change 726. The dual-path active snubber allows node voltage Vr to rise to a higher value and ring (while clamping the peak voltage < Vrated) for a period of time. The delta V for the dual-path active snubber is less than the delta V for the known active snubber. As a result, the total power loss required to dampen Vr is considerably less than either the passive or active RC snubbers. For a given case, the relative power losses are strongly dependent on the circuit topology, resonant network, load and forcing function. That said, one might expect the power losses of the dual-path active snubber to be one-quarter to one-third of the power losses of the active snubber.
For purposes of example, lets walk through a cycle of the forcing function and the response of the dual-path active snubber. Assume the circuit is in a negative state (SI OPEN, S2 CLOSED, S3 OPEN) and has reached steadystate state where node voltage Vr is at ground potential of 0 volts. The voltage VC snub is at Vg. The voltage at the junction of Csnub, Rsnub and Dsnub is - Vg.
OPEN S2, CLOSE SI to produce a positive state change in the forcing function. The resonant circuit of Lr and Cr starts resonating and Vr starts at 0 V and then resonates towards 2*Vg activating the clamping path when diode Dsnub is forward biased. The 1st peak of Vr (assuming it is > Vg + Vout) is clamped. Additional peaks may or may not be clamped depending on the forcing function, Vclamp and the natural dampening of node voltage Vr.
After a delay CLOSE S3 activating the damping path to draw reset current through Csnub and Rsnub to dampen node voltage Vr to equal Vg. The damping path draws all of the additional charge put on Csnub by the clamping path and dissipates it in Rsnub. The VRsnub is the difference between Vr (now Vg) and VCsnub, which is zero at steady-state. That “delta” is less than a corresponding delta for the known active snubber and represents the power losses. At steady-stage, Vr = Vg, VCsnub = Vg, VRsnub = 0 and the reset current is zero and S3 is OPEN.
At the next negative state change of the forcing function, CLOSE S2 and OPEN SI (S3 remains open) driving Vr to ground potential of 0 voltage. VCsnub remains charged at +Vg. At the next positive state change, the process repeats.
Referring now to Figures 8A and 8B, an embodiment of a switch controller 800 includes a delay 802 that receives a positive state change command 803, a timer 804 and a switch driver 806 that generates a command 806 to drive the active switch in the dual-path active snubber. The positive state change command 803 is the active input for the switch controller based on a positive state change of the forcing function (e.g., SPC). The command may be a function of a clocking signal that drives the forcing function or of the rising edge of the node voltage Vr.
T1 equals the time of the command signal.
T delay is the time offset from the command signal and is a function of the delay adjust.
Delay Adjust controls the amount of delay may be a function of the operating point of the converter (i.e. input voltage, output voltage, output power).
T timer is the time that the active switch is commanded on and is a function of Timer Adjust.
Timer Adjust controls on time of the active switch and may be a function of the operating point of the converter (i.e. input voltage, output voltage, output power).
T timer may be less than T1 or greater than T1 based on the operating point of the converter (i.e. input voltage, output voltage, output power).
Whether fixed or variable, T delay and T timer are set to reduce, or minimize, power losses to dampening.
The dual-path active damper can be implemented with the active switch in the reset path or the clamp path and with non-ideal switches such as MOSFETs or GaN FETs that have intrinsic anti -parallel conduction elements. As shown in Figure 9, in a dampened Buck converter 900, active switch S3 of the dual-path active damper is implemented with a N channel MOSFET or GaN switch 902 that is in both the clamping and damping paths and utilizes the anti parallel intrinsic body diode of the N channel MOSFET or the reverse channel conduction mode of the GaN FET to provide clamping path connectivity when S3 is off. The damping path requires a blocking diode D2 904 to prevent clamping current from flowing through Rsnub during the clamping interval. Diode D2 limits damping to negative excursions of node voltage Vr. As shown in Figure 10, in a dampened Buck converter 1000 active switch S3 is implemented with a P Channel MOSFET 1002 placed in only the damping path. Due to the anti-parallel body diode polarity of the P Channel device D2 1004 prevents clamping current from flowing in Rsnub during the clamping interval. D2 is required for proper operation of the clamping path and also limits damping to negative excursions of node voltage Vr below Vg. This increases the amount of on-time required to dampen Vr but reduces losses.
In both embodiments, a MOSFET or a GaN switch may be selected that has an on-state resistance (Rds on) that serves as Rsnub. Thus Rsnub is incorporated into the active switch. More generally, Rsnub may be a discrete resistive element or an on-state resistance of the active switch.
The Dual Path Active Damper was illustrated on a Buck Converter as an example and for comparison the known passive and active snubbers. It can be applied to clamp and damp any resonant network.
As shown in Figure 11 A, a Flyback converter 1100 is provided with a pair of dual -path active damper 1102 and 1104 as implemented in Figure 10 at node 1106 at the top of primary switch SI and node 1108 at the top of the output rectifier DI . Alternately, damping could be provided on just the primary or just the secondary. Flyback converter 1100 includes a DC voltage source 1110, a transformer Tl, primary switch SI, rectifier DI and output capacitor Cl. A primary resonant network includes leakage inductance Lk of the transformer Tl and the output capacitance (Coss) of switch SI. A secondary resonant network includes leakage inductance Lk (reflected through transformer Tl) and rectifier parasitic capacitance CD1.
For the primary, dual-path active damper 1102 includes a common snubber capacitor Csnub2, a clamping path including Csnub2, a diode Dsnub2 and a clamp voltage shown as Vg (could be any other voltage but Vg is convenient and it recycles energy back to Vg) and a damping path including Csnub2, Rsnub2, active switch S4 (P Channel MOSFET) and a diode D3, which is required for proper operation of the clamping path with the P channel MOSFET and limits damping to negative excursions of Vr2 at node 1106. The clamp on the primary of a flyback is particularly interesting for flyback converters operating with a passive rectifier (or an active rectifier emulating a diode) as it provides an active clamping function that allows the magnetizing current of the transformer to stay in the 1st quadrant. This has benefits for reducing power by keeping the converter in a forced discontinuous mode which is not possible with the prior art active clamp.
For the secondary, dual-path active damper 1104 includes a common snubber capacitor Csnubl, a clamping path including Csnubl, a diode Dsnubl and a clamp voltage shown as Vout (could be any other voltage but again it’s convenient) and a damping path including Csnubl, Rsnubl, active switch S3 (P Channel MOSFET) and a diode D2, which is required for proper operation of the clamping path with the P channel MOSFET and limits damping to negative excursions of Vrl at node 1108.
In the flyback converter, when switch SI is closed, transformer T1 acts like a coupled inductor to apply voltage Vg + Vout (assuming unity turns ratio across Tl) across rectifier DI . This stores energy in in the airgap and magnetizing inductance of transformer Tl. Vout is supported by the voltage on output capacitor Cl. When switch SI is opened, rectifier diode DI conducts current to transfer energy stored in transformer Tl and deliver current to output capacitor Cl to support Vout and to restore the charge used in the previously half-cycle to support Vout.
As shown in Figure 11B, when SI switches HIGH (ON or CLOSED) to charge transformer Tl, voltage Vg is imposed across transformer Tl causing the secondary resonant circuit of Lk and CD1 to resonate and node voltage Vrl to ring. Dual -path active damper 1104 clamps Vrl and after a delay switches S3 HIGH to dampen Vrl. When SI switches LOW (OFF or OPEN) to discharge Tl, the primary resonant network of Lk and Coss resonates and node voltage Vr2 rings. Dual-path active damper 1102 clamps Vr2 and after a delay switches S4 HIGH to dampen Vr2
While several illustrative embodiments of the invention have been shown and described, numerous variations and alternate embodiments will occur to those skilled in the art. Such variations and alternate embodiments are contemplated, and can be made without departing from the spirit and scope of the invention as defined in the appended claims.

Claims

WE CLAIM:
1. A dual-path active damper for a resonant network in which a forcing function Vs produces a node voltage Vr for a device that rings about a steadystate value Vss at each positive state change of the forcing function, said dualpath active damper comprising: a snubber capacitor Csnub coupled to the node; a clamping path including a clamp voltage Vclamp coupled to Csnub, said clamping path conducting a clamp current Iclamp at each positive state change to clamp a peak value of node voltage Vr at Vss + Vclamp; and a damping path including a snubber resistor Rsnub and an active switch coupled to Csnub, after a delay from each positive state change, said active switch closes such that the damping path conducts a reset current Ireset to dampen the ringing of node voltage Vr.
2. The dual-path active damper of claim 1, wherein a switched power supply (SPC) supplies the forcing function and the device is a switch in the SPC.
3. The dual-path active damper of claim 1, wherein the clamping path further includes a diode in series with Csnub and Vclamp, wherein at each positive state change, node voltage Vr increases from the steady-state value Vss until surpassing Vr+Vclamp at which point the diode conduct Iclamp to clamp the peak voltage of node voltage Vr at Vss + Vclamp.
4. The dual-path active damper of claim 1, wherein the device has a rated voltage Vrated, wherein Vss + Vclamp < Vrated.
5. The dual-path active damper of claim 1, wherein the damping path conducts the reset current Ireset through series-connected Csnub and Rsnub to dampen the ringing of node voltage Vr.
6. The dual-path active damper of claim 5, wherein the damping path includes a diode, wherein the damping path conducts the reset current Ireset through series-connected Csnub and Rsnub and diode only on negative excursions of node voltage Vr with respect to Vss to dampen the ringing of node voltage Vr.
7. The dual-path active damper of claim 5, wherein the delay and closing of the active switch occurs after the clamping of the peak value of the node voltage.
8. The dual-path active damper of claim 7, wherein the active switch remains closed for at least a minimum reset period of the series-connected Csnub and Rsnub.
9. The dual-path active damper of claim 8, wherein the active switch opens prior to the next negative state change of the forcing function.
10. The dual-path active damper of claim 8, wherein the active switch remains closed to overlap the next negative state change of the forcing function.
11. The dual-path active damper of claim 8, wherein the delay and an on- time of the active switch are set to reduce the charge stored in Csnub to reduce damping losses subject to node voltage Vr reaching the steady-state value Vss within a specified period from each positive state change.
12. The dual-path active damper of claim 11, wherein the on-time is variable and responsive to changes in the forcing function.
13. The dual-path active damper of claim 1, wherein the active switch comprises either a MOSFET or GaN switch that has an on-state resistance that provides snubber resistor Rsnub.
14. A dual-path active damper for a resonant network in which a forcing function Vs produces a node voltage Vr for a device that rings about a steadystate value Vss at each positive state change of the forcing function, said dualpath active damper comprising: a snubber capacitor Csnub coupled to the node; a clamping path including a clamp voltage Vclamp coupled to Csnub, said clamping path conducting a clamp current Iclamp at each positive state change to clamp a peak value of node voltage Vr at Vss + Vclamp; and a damping path including a snubber resistor Rsnub and an active switch coupled to Csnub to form an RC snubber, after a delay from each positive state change during which node voltage Vr naturally decays from its peak value, said active switch closes for an on-time such that the damping path conducts a reset current Ireset through the RC snubber to dampen the ringing of node voltage Vr, wherein the delay and on-time are set to reduce the charge stored in Csnub to reduce damping losses subject to node voltage Vr reaching the steady-state value Vss within a specified period from each positive state change.
15. The dual-path active damper of claim 14, wherein the device has a rated voltage Vrated, wherein Vss + Vclamp < Vrated.
16. The dual-path active damper of claim 14, wherein the damping path includes a diode, wherein the damping path conducts the reset current Ireset through the RC snubber and diode only on negative excursions of node voltage Vr with respect to Vss to dampen the ringing of node voltage Vr.
17. The dual-path active damper of claim 14, wherein the on-time of the active switch is variable and responsive to changes in the forcing function.
18. A damped switching power converter (SPC), comprising: a SPC including an energy storage section (ESS) responsive to selective application of a DC input voltage Vin to produce a forcing function and at least switches SI and S2 that switch in opposition to selectively apply the DC input voltage Vin;
16 wherein a parasitic inductance Lpar and a parasitic capacitance Cpar of the SPC form a resonant network; wherein the forcing function is applied to the resonant network to generate a node voltage Vr across switch S2 that rings about a steady-state value Vss at each positive state change of the forcing function; and a dual-path active damper including a snubber capacitor Csnub coupled to the node; a clamping path including a clamp voltage Vclamp coupled to Csnub, said clamping path conducting a clamp current Iclamp at each positive state change to clamp a peak value of node voltage Vr at Vss + Vclamp; and a damping path including a snubber resistor Rsnub and an active switch coupled to Csnub to form an RC snubber, after a delay from each positive state change, said active switch closes for an on-time such that the damping path conducts a reset current Ireset through the RC snubber to dampen the ringing of node voltage Vr.
19. The damped SPC of claim 18, wherein the device has a rated voltage Vrated, wherein Vss + Vclamp < Vrated.
20. The damped SPC of claim 18, wherein the damping path includes a diode, wherein the damping path conducts the reset current Ireset through the RC snubber and diode only on negative excursions of node voltage Vr with respect to Vss to dampen the ringing of node voltage Vr.
21. The damped SPC of claim 18, wherein the on-time of the active switch is variable and responsive to changes in the forcing function.
17
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