WO2023109152A1 - Molded part and release-fabric-free method for producing same - Google Patents

Molded part and release-fabric-free method for producing same Download PDF

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Publication number
WO2023109152A1
WO2023109152A1 PCT/CN2022/110493 CN2022110493W WO2023109152A1 WO 2023109152 A1 WO2023109152 A1 WO 2023109152A1 CN 2022110493 W CN2022110493 W CN 2022110493W WO 2023109152 A1 WO2023109152 A1 WO 2023109152A1
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WO
WIPO (PCT)
Prior art keywords
release
mold
molded part
base material
yarns
Prior art date
Application number
PCT/CN2022/110493
Other languages
French (fr)
Chinese (zh)
Inventor
张健侃
王运明
刘召军
李雪建
姜栋
权利军
章靓
周胜林
张俊雄
Original Assignee
振石集团华智研究院(浙江)有限公司
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Publication date
Priority claimed from CN202123172274.3U external-priority patent/CN216544805U/en
Priority claimed from CN202111643254.1A external-priority patent/CN114347513B/en
Application filed by 振石集团华智研究院(浙江)有限公司 filed Critical 振石集团华智研究院(浙江)有限公司
Publication of WO2023109152A1 publication Critical patent/WO2023109152A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/44Moulds or cores; Details thereof or accessories therefor with means for, or specially constructed to facilitate, the removal of articles, e.g. of undercut articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/30Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • B29C70/36Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and impregnating by casting, e.g. vacuum casting

Definitions

  • the present disclosure relates to, but is not limited to, a molded part and a method for producing it without release cloth.
  • Pultruded board products of composite materials have been widely used in the production of wind energy blades because of their advantages such as strong mechanical properties and light weight.
  • Pultruded sheets are usually manufactured by laminating and laminating fiber materials and vacuum infusing resins, but it is not easy to demould the pultruded sheets after the resin is cured and formed.
  • the disclosure provides a molded part and a production method thereof without release cloth.
  • a first aspect of the present disclosure provides a molded product including a body including a base material and a plurality of mold release parts dispersed in the base material so that the surface of the body A substrate region and a plurality of release regions surrounded by the substrate region are formed, wherein the substrate region is formed by the surface of the substrate, and the release region is formed by the surface of the release portion.
  • the material of the base material includes a resin material
  • the release part is formed by reacting a release agent material with the resin material in the base material.
  • the plurality of demoulding areas are distributed on the surface of the body in a point shape or in a network shape.
  • the plurality of release areas occupy less than 30% of the surface of the body.
  • the mold forming part further includes a plurality of yarns threaded in the body.
  • the molded part is a composite pultruded sheet.
  • the second aspect of the present disclosure provides a method for producing molded parts without release cloth, characterized in that the production method comprises:
  • the structural parts in the mold are demolded to obtain the molded part.
  • At least placing the mixed material in a mold for molding includes:
  • the composite material and the plurality of yarns are placed in a mold for shaping.
  • the molding of the mixed material and the plurality of yarns in a mold includes:
  • the release agent material accounts for 1%-2% of the whole material.
  • the molded parts provided by the embodiments of the present disclosure use the base material and the demoulding part to jointly form the molded part body, and the demoulding part is scattered on the surface of the base material to ensure the interlayer bonding force between the molded parts body. While it can be demoulded normally, it will not affect the normal use of the molded parts. In the actual production process, the processing steps are reduced, the risk of use is reduced, and the quality of the molded parts is guaranteed. The pollution problem after the release cloth is removed is solved, and the manufacturing cost is greatly reduced.
  • Fig. 1 is a schematic structural view of a molded part shown according to an exemplary embodiment
  • Fig. 2 is a top view of a molded part shown according to an exemplary embodiment
  • Fig. 3 is a schematic cross-sectional view of a molded part shown according to an exemplary embodiment
  • Fig. 4 is a schematic structural view of a molded part shown according to an exemplary embodiment
  • Fig. 5 is a schematic structural view of a molded part shown according to an exemplary embodiment
  • Fig. 6 is a flow chart of a method for producing molded parts without release cloth according to an exemplary embodiment.
  • Pultruded sheet products have been widely used in the production of wind energy blades because of their advantages such as strong mechanical properties and light weight. Pultruded sheets are usually manufactured by laminating and laminating fiber materials and vacuum infusing resins, but it is not easy to demould the pultruded sheets after the resin is cured and formed. Therefore, in order to facilitate demoulding after the pultruded sheet is manufactured, a demoulding structure is usually covered on the surface of the pultruded sheet. Common release products include release cloth and release agent, and the release products are covered on the surface of the pultruded sheet to facilitate the rapid release of the formed pultruded sheet.
  • the present disclosure provides a molded part and its production method without a demoulding part.
  • the molded part adopts the combination of the base material and the demoulding part, which solves the problem that traditional demoulding products affect the yield of pultruded sheets , while ensuring the smoothness of the substrate surface, reducing the waste of resources and simplifying the processing steps.
  • the mold molding includes a body 1, the body 1 includes a base material 11 and a plurality of demoulding parts 12 dispersedly arranged in the base material 11, that is, a plurality of demoulding parts 12
  • the mold part 12 is doped in the base material 11, so, in the surface of the body 1 formed by the base material 11 and the mold release part 12, there are both the surface of the base material 11 and the surface of the mold release part 12, as shown in Figure 2
  • the surface of the body 1 forms a substrate region 111 and a plurality of release regions 112 surrounded by the substrate region 111, wherein the substrate region 111 is formed by the surface of the substrate 11, and the release region 112 is formed by the release portion 12 surface formations.
  • the release part 12 is scattered in the base material 11 and surrounded by the base material 11, so that the surface of the body 1 includes both the surface of the base material 11 and the surface of the release part 12. On the one hand, it is dispersed on the surface of the body 1
  • the surface of the demoulding part 12 can ensure the surface smoothness of the molded parts, thereby facilitating the demoulding of the molded parts. On the other hand, it also ensures the yield of the molded parts and saves resources. Because the amount of the added release agent is small, it does not have other harmful reactions with other materials in the molded part, thus ensuring the yield of the molded part.
  • the processing process is simplified, and it is not necessary to add a release cloth during the processing, and to remove the release cloth from the finished product later.
  • the molded part mentioned in the present disclosure refers to a structural part that is processed by a mold and needs to be demoulded after the processing is completed.
  • the material of the base material 11 includes a resin material
  • the release part 12 is formed by reacting the release agent material with the resin material in the base material 11 .
  • the mold release parts 12 are usually distributed in an irregular state in the base material 11 , and their distribution areas are relatively scattered, and there will be no large-area aggregation. Its shape can be spherical, ellipsoidal, dot-like, flake-like, block-like, etc., and is not specifically limited here.
  • the release agent material is combined with the resin material, and part of the release part 12 will migrate to the surface of the molded part as shown in FIG. 2 during the use of the molded part.
  • the outer contour shape of the mold release part 12 on the surface of the substrate 11 includes a circle, an ellipse, a triangle, a quadrangle and/or a star.
  • the mold release part 12 is evenly arranged on the surface of the substrate in a star shape, and in more applications, the mold release part 12 can also be fixed on the substrate in the above-mentioned various forms, such as circular, Ellipse, triangle, quadrangle, etc. are not specifically limited here.
  • the cross-sectional shape of the mold release part 12 includes triangular, square, and/or arcuate.
  • the cross-sectional shape of the demoulding part 12 may be square, and in practical applications, the cross-section of the demoulding part 12 may also often present a triangular or arcuate shape.
  • the release part 12 is mainly composed of a release agent. Referring to FIG. 3 , the release agent material reacts with the resin material to form a release portion 12 on the surface of the substrate.
  • connecting branches are formed between the mold release part 12 and the base material 11.
  • these connecting branches can be formed by the reaction of a release agent material and a resin material. distribution, so that the base material 11 can fix the entire periphery of the demoulding part 12 through a plurality of connecting branches, that is, the demoulding part 12 has a plurality of fastening points in the circumferential direction, and the connecting branches have a certain degree of stability, thus to a certain extent
  • the migration of the demoulding part 12 is limited above, and the problem of a large amount of migration of the demoulding part 12 will not occur during the use of the molded part, thereby ensuring the product quality of the molded part.
  • a plurality of demoulding areas 112 are distributed on the surface of the main body 1 in a dot shape or in a network shape.
  • the plurality of mold release regions 112 can be arranged in an array on the surface of the substrate 11 , or, the distance between at least some of the mold release regions 112 in the plurality of mold release regions 112 is not equal.
  • a plurality of demoulding areas 112 are arranged in a certain array on the surface of the substrate, the array can be a regular array as shown in Figure 1, or a plurality of demoulding areas 112 in a cluster Shapes and blocks are arranged in an array on the surface of the substrate 11, and the spacing between the multiple release areas 112 in the formed regular array is equal.
  • the plurality of release areas or at least part of the release areas are not equally spaced and not arranged in a regular array.
  • the release area 112 is distributed on the surface of the main body 1 in the form of dots or nets. The distribution of the release area 112 under this structure is relatively wide, which greatly reduces the influence on the surface smoothness of the substrate 11 .
  • the body 1 further includes a connecting portion 13 connecting adjacent demoulding portions 12 .
  • the connection part 13 connects each adjacent mold release part 12 and is jointly arranged on the surface of the base material 11 .
  • each connecting portion 13 and a plurality of demoulding portions 12 form a network structure.
  • the connecting part 13 connects the adjacent demoulding parts 12 to form a network structure, and is arranged on the surface of the base material 11, which can expand the setting range of the base material 11 and further optimize the demoulding process.
  • the plurality of release regions 112 occupy less than 30% of the surface of the body.
  • the surface roughness of the substrate 11 is less than or equal to 2 ⁇ m.
  • the mold release area 112 is disposed on the surface of the substrate 11 in the illustrated structure, resulting in a probability of the mold release area 112 being disposed on the surface area of the substrate 11 less than 30%. Due to this arrangement of the demoulding area 112, rapid demoulding can be achieved without affecting the quality of the molded part.
  • the surface roughness of the molded part is less than or equal to 2 microns, and the surface of the substrate 11 is provided with a release area 112 , because the roughness is less than or equal to 2 microns, so the molded part has extremely high smoothness.
  • the mold forming part further includes a plurality of yarns passing through the body 1 .
  • the multiple yarns include carbon fiber, glass fiber, and under certain circumstances, the multiple yarns also include basalt fiber.
  • a single yarn can be selected for the yarn, and yarns of various materials can also be mixed, which is not specifically limited here.
  • an indefinite number of carbon fiber yarns are selected for arranging the molded part, and the indefinite number of carbon fiber yarns are arranged in parallel at fixed intervals, or arranged in other ways, such as crossing.
  • the molded parts are mixed with carbon fiber yarns and glass fiber yarns and arranged in parallel at fixed intervals, or arranged in a crossing manner.
  • the molded parts are mixed with basalt fiber yarn and glass fiber yarn and arranged in parallel at fixed intervals, or arranged in a cross manner.
  • the specific yarn selection is determined according to the actual situation. After arranging multiple yarns, they are mixed with the base material, and the molded parts mixed with yarns have stronger structural connectivity and stronger force resistance. Therefore, in this example, the fiber yarns of the above-mentioned materials are selected for line arrangement to ensure the structural strength of the molded part.
  • the molded part is a composite pultruded board.
  • the composite pultruded board in this embodiment is jointly made of multiple yarns, resin and release agent.
  • a variable number of carbon fibers, glass fibers and basalt fibers are arranged in a preset way, and the arranged yarns are mixed with resin and release agent to form a composite pultruded board in the mold.
  • the preset method refers to single use of any one of carbon fiber, glass fiber and basalt fiber for arrangement, or a combination of carbon fiber, glass fiber and basalt fiber for arrangement.
  • the base material 11 may also be strip-shaped or block-shaped in practical applications.
  • the base material 11 includes a thermosetting resin plate and a plurality of yarns threaded in the resin plate.
  • the multiple yarns include carbon fiber, glass fiber, and under certain circumstances, the multiple yarns also include basalt fiber.
  • the base material 11 can be made of thermosetting resin to form the base material 11 into a resin board.
  • the yarns passing through the resin board can be made of carbon fiber, glass fiber, basalt fiber, etc.
  • the yarns in the resin board can be selected from a single type of yarn, and yarns of various materials can also be mixed, which is not specifically limited here.
  • the mold release parts 12 among the plurality of mold release parts 12, at least some of the mold release parts 12 have different thicknesses.
  • the thickness of the mold release part 12 is the vertical distance from the highest point on the top surface of the mold release part 12 to the connection point with the base material 11 .
  • the mold release part 12 fixedly connected to the base material 11 can be provided on the surface of the base material 11 with different thicknesses.
  • a method for producing a molded part without a release cloth is also provided.
  • the normal demoulding of the structural part can be realized without using a release cloth.
  • Fig. 4 shows the flow chart of the production method without release cloth of this mold molding, and as shown in Fig. 6, this production method comprises the steps:
  • the base material and the release agent material are mixed to obtain a mixed material.
  • the substrate material can be a thermosetting resin
  • the release agent material can be a silane release agent
  • the above thermosetting resin and the silane release agent are mixed to form a mixed material, which is a subsequent operation step Prepare materials.
  • S200 At least placing the mixed material in a mold for molding.
  • the mixed material is placed in the mold, and the mold is heated or cooled to make the liquid mixed material solidified in the mold. Since the mixed material is made of thermosetting resin and silane release agent Mixing according to the preset ratio, the surface roughness of the thermosetting resin after curing is less than or equal to 2 microns, so the surface smoothness of the molded part is the highest, preparing for the subsequent rapid demoulding.
  • the structural parts in the mold are demoulded to obtain molded parts. Due to the characteristics of the mixed material, the surface roughness of the mold after curing is less than or equal to 2 microns, showing a smooth surface, so that the mold after curing can be quickly demoulded to form molded parts.
  • the step of rapid demoulding can be completed without a demoulding part, and it is not necessary to add a demoulding cloth during the production process. Therefore, the release cloth is not needed in the production process of the molded part provided by the present disclosure, and the substrate material and the release agent material are mixed and then placed in the mold for curing and molding operations.
  • the molded parts made by this method do not use the release cloth, which solves the problem that the pultruded sheet will form a rough surface after the release cloth is removed, and the pultruded sheet with a rough surface needs to be improved according to the actual application.
  • the problem of smoothness treatment reduces processing steps and saves resources.
  • the mold release part 12 is made of a release agent material
  • the base material 11 is made of a base material
  • a structure as shown in FIG. 3 is formed when the molded part is cured, wherein the release agent material is mixed in the base material.
  • the release agent material will gradually migrate to the surface of the substrate 11 to form a structure as shown in FIG. 2 , that is, the release agent material can be regularly or irregularly arranged on the surface of the substrate 11 .
  • this migration process does not affect the quality of the molded part, nor does it affect other structures, fibers, etc.
  • step S200 at least the mixed material is placed in a mold for molding.
  • the mixed material is mixed with a plurality of yarns and placed in a mold, and solidified and formed in the mold to form a solid shaped moldings.
  • the molded part is a structure in which a plurality of yarns are mixed with a mixed material and then cured. Multiple yarns can be arranged with carbon fiber, glass fiber and basalt fiber according to a single type or a mixture of multiple types of yarns.
  • the resin can be thermosetting resin, etc., and mixed with the release agent material, and the mixed resin and release agent are poured into the mold together with the arranged yarns to be cured and shaped together. The cured molded parts can be demolded quickly to form finished products.
  • At least placing the mixed material in a mold for molding includes: placing the mixed material and a plurality of yarns in a mold for molding.
  • the mixed material includes resin and release agent.
  • the release agent can be a silane release agent. This type of release agent can be poured into the mold after being mixed with a thermosetting resin, and together with multiple yarns in the mold Curing and forming. Referring to Figure 3, the release agent is mixed with a thermosetting resin to form a mixed material, and then mixed with a plurality of yarns and placed in a mold for curing and molding.
  • the release agent is mixed with the thermosetting resin, the surface of the molded part is smooth and complete, and the release agent will not adhere to the surface of the molded part in a large area, which saves the processing work of the molded part in the later stage and does not need to be used again Release cloth, saving resources.
  • placing the mixed material and a plurality of yarns in a mold for molding includes: dipping a plurality of yarns into the mixed material, so that the mixed material wraps each yarn; Multiple yarns of mixed material are placed in a mold for shaping. The mixed material completely wraps the multiple yarns, so that the mixed material can evenly and completely cover the multiple yarns, and then it is placed in the mold for curing and setting, which enhances the structural strength of the molded part.
  • multiple yarns are first drawn, and after the multiple yarns pass through multiple yarn drawing devices, the tension of the yarns is increased, and the tension of the multiple yarns is increased.
  • the yarn can better maintain the distance between the yarns, realize a more uniform combination with the mixed material, and prevent the surface of the mixture from protruding or sinking, so that the texture of the molded part after post-processing is more uniform.
  • multiple yarns enter the mold and then mix with the mixed material.
  • the mixed material is evenly and completely covered with each yarn, and then The mixture mixed with the mixed material is introduced into the heating and curing device.
  • the cured molded parts are uniform in texture and smooth in surface and can be quickly demolded. After demoulding, the molded parts can be cut or other operations according to actual use requirements. Therefore, the molded part formed based on the method is solid, stable in structure, light in weight, and suitable for various applications.
  • the proportion of the release agent material to the whole material is 1%-2%.
  • the molded parts made of this ratio, the base material and the release agent material are mixed as shown in Figure 3, which greatly reduces the use ratio of the release agent, reduces the cost, and ensures that the quality of the molded parts is not affected.
  • the effect of release agent It can also ensure a high yield rate of molded parts, high demoulding efficiency, high quality of the finished product itself, and high safety during use.
  • the molded part of the present disclosure greatly reduces the manufacturing cost due to the removal of the release cloth material and avoiding the addition of excessive release agent material. Moreover, when the use of the above materials is reduced, the problem of environmental pollution caused by the waste materials generated during the processing can be solved. Finally, while solving the above-mentioned problems, the molded part of the present disclosure also ensures the interlayer bonding force between the molded parts, and ensures its quality and use effect.
  • the molded parts provided by the embodiments of the present disclosure use the base material and the demoulding part to jointly form the molded part body, and the demoulding parts are scattered on the surface of the base material to ensure the interlayer bonding force between the molded parts body. While it can be demoulded normally, it will not affect the normal use of the molded parts. In the actual production process, the processing steps are reduced, the risk of use is reduced, and the quality of the molded parts is guaranteed. The pollution problem after the release cloth is removed is solved, and the manufacturing cost is greatly reduced.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Moulding By Coating Moulds (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

Provided are a molded part and a release-fabric-free method for producing same. The molded part comprises a body (1), wherein the body (1) comprises a base material (11), and a plurality of release portions (12), which are dispersed in the base material (11), such that a base material region (111), and a plurality of release regions (112), which are surrounded by the base material region (111), are formed at a surface of the body (1). The base material region (111) is formed by a surface of the base material (11), and the release regions (112) are formed by surfaces of the release portions (12). The molded part is produced without release fabric, such that the interlayer bonding force of the molded part can be ensured while achieving convenient and rapid release, thereby meeting the actual usage requirements.

Description

一种模具成型件及其无脱模布生产方法A kind of mold forming part and its production method without release cloth
本公开要求在2021年12月15日提交中国专利局、申请号为202123172274.3、申请名称为“一种模具成型件”的中国专利申请的优先权,其全部内容通过引用结合在本申请中;本申请要求在2021年12月29日提交中国专利局、申请号为202111643254.1、申请名称为“一种模具成型件及其无脱模布生产方法”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This disclosure claims the priority of the Chinese patent application with the application number 202123172274.3 and the application name "a molded part" filed with the China Patent Office on December 15, 2021, the entire contents of which are incorporated in this application by reference; The application claims the priority of the Chinese patent application with the application number 202111643254.1 and the application title "A Mold Formed Part and Its Production Method Without Release Cloth" filed with the China Patent Office on December 29, 2021, the entire contents of which are incorporated by reference incorporated in this application.
技术领域technical field
本公开涉及但不限于一种模具成型件及其无脱模布生产方法。The present disclosure relates to, but is not limited to, a molded part and a method for producing it without release cloth.
背景技术Background technique
复合材料的拉挤板产品因其具有力学性能强、质量较轻等优势,现已广泛应用于风能叶片的生产中。拉挤板材通常是将纤维材料层叠、层铺后采用树脂真空灌注的形式制造完成的,但树脂固化成型后不便于拉挤板材脱模。Pultruded board products of composite materials have been widely used in the production of wind energy blades because of their advantages such as strong mechanical properties and light weight. Pultruded sheets are usually manufactured by laminating and laminating fiber materials and vacuum infusing resins, but it is not easy to demould the pultruded sheets after the resin is cured and formed.
发明内容Contents of the invention
以下是对本公开详细描述的主题的概述。本概述并非是为了限制权利要求的保护范围。The following is an overview of the subject matter described in detail in this disclosure. This summary is not intended to limit the scope of the claims.
本公开提供一种模具成型件及其无脱模布生产方法。The disclosure provides a molded part and a production method thereof without release cloth.
本公开的第一方面提供一种模具成型件,所述模具成型件包括本体,所述本体包括基材以及分散设置于所述基材中的多个脱模部,以使得所述本体的表面形成基材区域以及被所述基材区域包围的多个脱模区域,其中,所述基材区域由所述基材的表面形成,所述脱模区域由所述脱模部的表面形成。A first aspect of the present disclosure provides a molded product including a body including a base material and a plurality of mold release parts dispersed in the base material so that the surface of the body A substrate region and a plurality of release regions surrounded by the substrate region are formed, wherein the substrate region is formed by the surface of the substrate, and the release region is formed by the surface of the release portion.
根据本公开的一些实施例,所述基材的材料包括树脂材料,所述脱模部由脱模剂材料与所述基材中的树脂材料反应形成。According to some embodiments of the present disclosure, the material of the base material includes a resin material, and the release part is formed by reacting a release agent material with the resin material in the base material.
根据本公开的一些实施例,所述多个脱模区域呈点状或网状分布于所述本体的表面。According to some embodiments of the present disclosure, the plurality of demoulding areas are distributed on the surface of the body in a point shape or in a network shape.
根据本公开的一些实施例,所述多个脱模区域占所述本体表面的30%以下。According to some embodiments of the present disclosure, the plurality of release areas occupy less than 30% of the surface of the body.
根据本公开的一些实施例,所述模具成型件还包括穿设于所述本体中的多条纱线。According to some embodiments of the present disclosure, the mold forming part further includes a plurality of yarns threaded in the body.
根据本公开的一些实施例,所述模具成型件为复合拉挤板。According to some embodiments of the present disclosure, the molded part is a composite pultruded sheet.
本公开的第二方面提供一种模具成型件的无脱模布生产方法,其特征在于,所述生产方法包括:The second aspect of the present disclosure provides a method for producing molded parts without release cloth, characterized in that the production method comprises:
将基材材料和脱模剂材料混合得到混合材料;mixing the base material and the release agent material to obtain a mixed material;
至少将所述混合材料置于模具中进行成型;placing at least the mixed material in a mold for molding;
完成模具成型后,对模具内的结构件进行脱模,得到所述模具成型件。After the molding is completed, the structural parts in the mold are demolded to obtain the molded part.
根据本公开的一些实施例,所述至少将所述混合材料置于模具中进行成型,包括:According to some embodiments of the present disclosure, at least placing the mixed material in a mold for molding includes:
将所述混合材料和多条纱线置于模具中进行成型。The composite material and the plurality of yarns are placed in a mold for shaping.
根据本公开的一些实施例,所述将所述混合材料和多条纱线置于模具中进行成型,包括:According to some embodiments of the present disclosure, the molding of the mixed material and the plurality of yarns in a mold includes:
将所述多条纱线浸入所述混合材料中,以使得所述混合材料将各条纱线包裹;dipping the plurality of yarns into the blend material such that the blend material wraps each yarn;
将浸有混合材料的多条纱线置于模具中进行成型。Multiple yarns impregnated with the mixed material are placed in a mold for shaping.
根据本公开的一些实施例,所述混合材料中,所述脱模剂材料占整体材料的比例为1%-2%。According to some embodiments of the present disclosure, in the mixed material, the release agent material accounts for 1%-2% of the whole material.
本公开实施例所提供的模具成型件采用基材和脱模部共同形成模具成型件本体, 脱模部分散设置于基材表面,保证了模具成型件本体间的层间结合力,在保证其能够正常脱模的同时,还不会影响到模具成型件的正常使用,在实际生产过程中减少了加工工序,降低了使用风险,保证了模具成型件的质量。解决了脱模布撕除后的污染问题,极大地降低了生产制造成本。The molded parts provided by the embodiments of the present disclosure use the base material and the demoulding part to jointly form the molded part body, and the demoulding part is scattered on the surface of the base material to ensure the interlayer bonding force between the molded parts body. While it can be demoulded normally, it will not affect the normal use of the molded parts. In the actual production process, the processing steps are reduced, the risk of use is reduced, and the quality of the molded parts is guaranteed. The pollution problem after the release cloth is removed is solved, and the manufacturing cost is greatly reduced.
在阅读并理解了附图和详细描述后,可以明白其他方面。Other aspects will be apparent to others upon reading and understanding the drawings and detailed description.
附图说明Description of drawings
并入到说明书中并且构成说明书的一部分的附图示出了本公开的实施例,并且与描述一起用于解释本公开实施例的原理。在这些附图中,类似的附图标记用于表示类似的要素。下面描述中的附图是本公开的一些实施例,而不是全部实施例。对于本领域技术人员来讲,在不付出创造性劳动的前提下,可以根据这些附图获得其他的附图。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the disclosure and, together with the description, serve to explain principles of the embodiments of the disclosure. In the drawings, like reference numerals are used to denote like elements. The drawings in the following description are some, but not all, embodiments of the present disclosure. For those skilled in the art, other drawings can be obtained based on these drawings without any creative work.
图1是根据一示例性实施例示出的一种模具成型件的结构示意图;Fig. 1 is a schematic structural view of a molded part shown according to an exemplary embodiment;
图2是根据一示例性实施例示出的一种模具成型件的俯视图;Fig. 2 is a top view of a molded part shown according to an exemplary embodiment;
图3是根据一示例性实施例示出的一种模具成型件的剖面示意图;Fig. 3 is a schematic cross-sectional view of a molded part shown according to an exemplary embodiment;
图4是根据一示例性实施例示出的一种模具成型件的结构示意图;Fig. 4 is a schematic structural view of a molded part shown according to an exemplary embodiment;
图5是根据一示例性实施例示出的一种模具成型件的结构示意图;Fig. 5 is a schematic structural view of a molded part shown according to an exemplary embodiment;
图6是根据一示例性实施例示出的一种模具成型件无脱模布生产方法流程图。Fig. 6 is a flow chart of a method for producing molded parts without release cloth according to an exemplary embodiment.
附图标记:Reference signs:
1、本体;11、基材;111、基材区域;12、脱模部;112、脱模区域;13、连接部。1. Body; 11. Base material; 111. Base material area; 12. Mold release part; 112. Mold release area; 13. Connection part.
具体实施方式Detailed ways
下面将结合本公开实施例中的附图,对公开实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本公开一部分实施例,而不是全部的实施例。基于本公开中的实施例,本领域技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本公开保护的范围。需要说明的是,在不冲突的情况下,本公开中的实施例及实施例中的特征可以相互任意组合。The following will clearly and completely describe the technical solutions in the disclosed embodiments with reference to the drawings in the embodiments of the present disclosure. Apparently, the described embodiments are part of the embodiments of the present disclosure, not all of them. Based on the embodiments in the present disclosure, all other embodiments obtained by those skilled in the art without making creative efforts belong to the protection scope of the present disclosure. It should be noted that, in the case of no conflict, the embodiments in the present disclosure and the features in the embodiments can be combined arbitrarily with each other.
拉挤板产品因其具有力学性能强、质量较轻等优势,现已广泛应用于风能叶片的生产中。拉挤板材通常是将纤维材料层叠、层铺后采用树脂真空灌注的形式制造完成的,但树脂固化成型后不便于拉挤板材脱模。因此,为了方便拉挤板材制造完成后的脱模,通常会在拉挤板材的表面覆盖一种脱模结构。常见的脱模产品有脱模布、脱模剂,将脱模产品覆盖在拉挤板材表面以便于成型的拉挤板材快速脱模。但现有的脱模产品在使用过程中存在一些问题,如脱模布具有高吸水性,其会影响到拉挤板材的质量,最终将影响产品的合格率。再如脱模剂会影响到拉挤板材的粘接性能,会随时间的变化迁移到拉挤板材表面,产生使用风险。Pultruded sheet products have been widely used in the production of wind energy blades because of their advantages such as strong mechanical properties and light weight. Pultruded sheets are usually manufactured by laminating and laminating fiber materials and vacuum infusing resins, but it is not easy to demould the pultruded sheets after the resin is cured and formed. Therefore, in order to facilitate demoulding after the pultruded sheet is manufactured, a demoulding structure is usually covered on the surface of the pultruded sheet. Common release products include release cloth and release agent, and the release products are covered on the surface of the pultruded sheet to facilitate the rapid release of the formed pultruded sheet. However, there are some problems in the use of the existing release products, such as the high water absorption of the release cloth, which will affect the quality of the pultruded sheet, and will eventually affect the pass rate of the product. Another example is that the release agent will affect the bonding performance of the pultruded sheet, and will migrate to the surface of the pultruded sheet over time, resulting in a risk of use.
为了解决上述问题,本公开提供一种模具成型件及其无脱模部生产方法,该模具成型件采用基材与脱模部的结合,解决了传统脱模产品影响拉挤板材成品率的问题,同时保证了基材表面的光滑度,减少了资源浪费并且简化了加工步骤。In order to solve the above problems, the present disclosure provides a molded part and its production method without a demoulding part. The molded part adopts the combination of the base material and the demoulding part, which solves the problem that traditional demoulding products affect the yield of pultruded sheets , while ensuring the smoothness of the substrate surface, reducing the waste of resources and simplifying the processing steps.
下面结合附图,对根据本公开所提供的模具成型件及其无脱模布生产方法进行详细说明。The molded part provided by the present disclosure and its production method without release cloth will be described in detail below with reference to the accompanying drawings.
参考图1所示的实施例中的一种模具成型件,模具成型件包括本体1,本体1包括基材11以及分散设置于基材11中的多个脱模部12,即,多个脱模部12掺杂于基材11中,如此,由基材11和脱模部12形成的本体1的表面中,既有基材11的表面,又有脱模部12的表面,如图2所示,使得本体1的表面形成基材区域111以及被基材区域111包围的多个脱模区域112,其中,基材区域111由基材11的表面形 成,脱模区域112由脱模部12的表面形成。脱模部12分散设置于基材11中,并且被基材11包围,从而使得本体1的表面中既包括基材11的表面又包括脱模部12的表面,一方面,分散于本体1表面的脱模部12表面能够保证模具成型件的表面光滑度,进而便于模具成型件的脱模,另一方面,还保证模具成型件的成品率,节约了资源。由于添加的脱模剂分量较少,不与模具成型件内的其他材料发生其他有害反应,因而保证了模具成型件的成品率。简化了加工过程,不必在进行加工过程中添加脱模布,以及后期再对成品进行撕除脱模布的过程。同时还提高了模具成型件之间的粘接效果,实现更广泛的应用。可以理解的是,本公开中所述的模具成型件指的是利用模具加工得到的、需要在加工完成后需要进行脱模的结构件。With reference to a mold molding in the embodiment shown in Figure 1, the mold molding includes a body 1, the body 1 includes a base material 11 and a plurality of demoulding parts 12 dispersedly arranged in the base material 11, that is, a plurality of demoulding parts 12 The mold part 12 is doped in the base material 11, so, in the surface of the body 1 formed by the base material 11 and the mold release part 12, there are both the surface of the base material 11 and the surface of the mold release part 12, as shown in Figure 2 As shown, the surface of the body 1 forms a substrate region 111 and a plurality of release regions 112 surrounded by the substrate region 111, wherein the substrate region 111 is formed by the surface of the substrate 11, and the release region 112 is formed by the release portion 12 surface formations. The release part 12 is scattered in the base material 11 and surrounded by the base material 11, so that the surface of the body 1 includes both the surface of the base material 11 and the surface of the release part 12. On the one hand, it is dispersed on the surface of the body 1 The surface of the demoulding part 12 can ensure the surface smoothness of the molded parts, thereby facilitating the demoulding of the molded parts. On the other hand, it also ensures the yield of the molded parts and saves resources. Because the amount of the added release agent is small, it does not have other harmful reactions with other materials in the molded part, thus ensuring the yield of the molded part. The processing process is simplified, and it is not necessary to add a release cloth during the processing, and to remove the release cloth from the finished product later. At the same time, it also improves the bonding effect between the molded parts and realizes wider application. It can be understood that the molded part mentioned in the present disclosure refers to a structural part that is processed by a mold and needs to be demoulded after the processing is completed.
作为本公开的一个示例性实施例,基材11的材料包括树脂材料,脱模部12由脱模剂材料与基材11中的树脂材料反应形成。脱模部12在基材11内通常呈不规则状态分布,并且其分布面积较为分散,不会出现大面积聚集的情况。其形状可以为球形、椭球形、点状、片状、块状等,在此不做具体限定。如图3所示,脱模剂材料与树脂材料结合,部分脱模部12随着模具成型件的使用过程中,会迁移到如图2所示成型件表面。通常情况下,脱模部12的覆盖面积越小对于模具成型件的使用安全性就越高。脱模部12在基材11表面上的外轮廓形状包括圆形、椭圆形、三角形、四边形和/或星形。参考图4所示,脱模部12以星形形状均匀设置在基材表面,而在更多的应用中,脱模部12也可以以上述多种形态固定在基材上,例如圆形、椭圆形、三角形、四边形等,在此不做具体限定。在与基材11的表面垂直的截面内,脱模部12的横截面形状包括三角形、方形和/或弓形。脱模部12的横截面形状可为方形,而在实际应用中脱模部12的横截面往往还可以呈现出三角形,或者弓形的形状。在一个实施例中,如果脱模部12采用不规则形状设置在基材11表面,则其横截面就可显示为弓形。在本实施例中,脱模部12主要有脱模剂构成。参考图3所示,脱模剂材料与树脂材料进行反应,在基材表面形成脱模部12。As an exemplary embodiment of the present disclosure, the material of the base material 11 includes a resin material, and the release part 12 is formed by reacting the release agent material with the resin material in the base material 11 . The mold release parts 12 are usually distributed in an irregular state in the base material 11 , and their distribution areas are relatively scattered, and there will be no large-area aggregation. Its shape can be spherical, ellipsoidal, dot-like, flake-like, block-like, etc., and is not specifically limited here. As shown in FIG. 3 , the release agent material is combined with the resin material, and part of the release part 12 will migrate to the surface of the molded part as shown in FIG. 2 during the use of the molded part. Generally, the smaller the coverage area of the mold release part 12 is, the higher the safety of the molded part will be. The outer contour shape of the mold release part 12 on the surface of the substrate 11 includes a circle, an ellipse, a triangle, a quadrangle and/or a star. Referring to Fig. 4, the mold release part 12 is evenly arranged on the surface of the substrate in a star shape, and in more applications, the mold release part 12 can also be fixed on the substrate in the above-mentioned various forms, such as circular, Ellipse, triangle, quadrangle, etc. are not specifically limited here. In a section perpendicular to the surface of the base material 11 , the cross-sectional shape of the mold release part 12 includes triangular, square, and/or arcuate. The cross-sectional shape of the demoulding part 12 may be square, and in practical applications, the cross-section of the demoulding part 12 may also often present a triangular or arcuate shape. In one embodiment, if the mold release part 12 is arranged on the surface of the base material 11 in an irregular shape, its cross-section can be shown as an arch. In this embodiment, the release part 12 is mainly composed of a release agent. Referring to FIG. 3 , the release agent material reacts with the resin material to form a release portion 12 on the surface of the substrate.
在另一个实施例中,脱模部12与基材11之间会形成连接支,示例性地,这些连接支可以由脱模剂材料与树脂材料反应形成,连接支在脱模部12的外周分布,从而使得基材11能够通过多个连接支对脱模部12的整个外周进行固定,即脱模部12在周向上有多个紧固点,连接支具有一定的稳定性,从而一定程度上限制了脱模部12的迁移,保证模具成型件在使用过程中,也不会出现脱模部12大量迁移的问题,进而保证模具成型件的产品质量。In another embodiment, connecting branches are formed between the mold release part 12 and the base material 11. Exemplarily, these connecting branches can be formed by the reaction of a release agent material and a resin material. distribution, so that the base material 11 can fix the entire periphery of the demoulding part 12 through a plurality of connecting branches, that is, the demoulding part 12 has a plurality of fastening points in the circumferential direction, and the connecting branches have a certain degree of stability, thus to a certain extent The migration of the demoulding part 12 is limited above, and the problem of a large amount of migration of the demoulding part 12 will not occur during the use of the molded part, thereby ensuring the product quality of the molded part.
作为本公开的一个示例性实施例,多个脱模区域112呈点状或网状分布于本体1的表面。多个脱模区域112可以呈阵列排布于基材11的表面,或者,多个脱模区域112中至少部分脱模区域112之间的间距不相等。参考图1和图2所示,多个脱模区域112呈一定的阵列排布在基材的表面,阵列可以为如图1所示的规则阵列,也可为多个脱模区域112呈团状、块状按阵列形式排列在基材11表面,形成的规则阵列中多个脱模区域112之间的间距是相等的。在另一个实施例中,多个脱模区域或至少部分脱模区域之间的间距不相等,不以规则阵列的方式进行排列。脱模区域112呈点状或网状分布于本体1的表面,这种结构下的脱模区域112分布范围较广,极大的减小了对基材11表面光滑度的影响。As an exemplary embodiment of the present disclosure, a plurality of demoulding areas 112 are distributed on the surface of the main body 1 in a dot shape or in a network shape. The plurality of mold release regions 112 can be arranged in an array on the surface of the substrate 11 , or, the distance between at least some of the mold release regions 112 in the plurality of mold release regions 112 is not equal. Referring to Figure 1 and Figure 2, a plurality of demoulding areas 112 are arranged in a certain array on the surface of the substrate, the array can be a regular array as shown in Figure 1, or a plurality of demoulding areas 112 in a cluster Shapes and blocks are arranged in an array on the surface of the substrate 11, and the spacing between the multiple release areas 112 in the formed regular array is equal. In another embodiment, the plurality of release areas or at least part of the release areas are not equally spaced and not arranged in a regular array. The release area 112 is distributed on the surface of the main body 1 in the form of dots or nets. The distribution of the release area 112 under this structure is relatively wide, which greatly reduces the influence on the surface smoothness of the substrate 11 .
一实施例中,如图5所示,本体1还包括连接相邻脱模部12的连接部13。连接部13将各个相邻的脱模部12连接,共同设置在基材11表面。参考图5所示,各连接部13与多个脱模部12形成网状结构。连接部13将相邻的脱模部12连接形成一种网状结构,设置在基材11表面,可以扩大对基材11的设置范围,更加优化了脱模过程。In one embodiment, as shown in FIG. 5 , the body 1 further includes a connecting portion 13 connecting adjacent demoulding portions 12 . The connection part 13 connects each adjacent mold release part 12 and is jointly arranged on the surface of the base material 11 . Referring to FIG. 5 , each connecting portion 13 and a plurality of demoulding portions 12 form a network structure. The connecting part 13 connects the adjacent demoulding parts 12 to form a network structure, and is arranged on the surface of the base material 11, which can expand the setting range of the base material 11 and further optimize the demoulding process.
作为本公开的一个示例性实施例,多个脱模区域112占本体表面的30%以下。此 时,基材11的表面粗糙度小于或等于2微米。参考图1,可知,脱模区域112以图示结构设置于基材11的表面,导致脱模区域112设置基材11表面积的概率小于30%。由于脱模区域112的这种设置,可以实现快速脱模,同时还不会影响模具成型件的质量。在一实施例中,模具成型件的表面粗糙度小于等于2微米,基材11表面设置有脱模区域112,因其粗糙度小于等于2微米,因此模具成型件具有极高的光滑度。As an exemplary embodiment of the present disclosure, the plurality of release regions 112 occupy less than 30% of the surface of the body. At this time, the surface roughness of the substrate 11 is less than or equal to 2 µm. Referring to FIG. 1 , it can be seen that the mold release area 112 is disposed on the surface of the substrate 11 in the illustrated structure, resulting in a probability of the mold release area 112 being disposed on the surface area of the substrate 11 less than 30%. Due to this arrangement of the demoulding area 112, rapid demoulding can be achieved without affecting the quality of the molded part. In one embodiment, the surface roughness of the molded part is less than or equal to 2 microns, and the surface of the substrate 11 is provided with a release area 112 , because the roughness is less than or equal to 2 microns, so the molded part has extremely high smoothness.
作为本公开的一个示例性实施例,模具成型件还包括穿设本体1中的多条纱线。其中,多条纱线包括碳纤维、玻璃纤维,在一定情况下,多条纱线还包括玄武岩纤维。在穿设本体1的多条纱线中,纱线可以选用单种纱线,也可将多种材质的纱线混合,在此不做具体限定。如在一个具体的实施例中,模具成型件选用不定数量的碳纤维纱线进行排线,不定数量的碳纤维纱线按照固定间隔平行排布,或按其他方式,如交叉方式等排布。在另一个具体的实施例中,模具成型件选用碳纤维纱线和玻璃纤维纱线混合按照固定间隔平行排布,或按交叉方式等排布。又如模具成型件选用玄武岩纤维纱线和玻璃纤维纱线混合按照固定间隔平行排布,或按交叉方式等排布。其中,具体的纱线选择依据实际情况确定。将多条纱线排线完成后,再与基材材料混合,混合了纱线的模具成型件具有更强的结构连接性,更强的受力性。因此,在本实例中,选用上述材料的纤维纱线进行排线来确保模具成型件的结构强度。As an exemplary embodiment of the present disclosure, the mold forming part further includes a plurality of yarns passing through the body 1 . Wherein, the multiple yarns include carbon fiber, glass fiber, and under certain circumstances, the multiple yarns also include basalt fiber. Among the multiple yarns passing through the body 1 , a single yarn can be selected for the yarn, and yarns of various materials can also be mixed, which is not specifically limited here. For example, in a specific embodiment, an indefinite number of carbon fiber yarns are selected for arranging the molded part, and the indefinite number of carbon fiber yarns are arranged in parallel at fixed intervals, or arranged in other ways, such as crossing. In another specific embodiment, the molded parts are mixed with carbon fiber yarns and glass fiber yarns and arranged in parallel at fixed intervals, or arranged in a crossing manner. Another example is that the molded parts are mixed with basalt fiber yarn and glass fiber yarn and arranged in parallel at fixed intervals, or arranged in a cross manner. Wherein, the specific yarn selection is determined according to the actual situation. After arranging multiple yarns, they are mixed with the base material, and the molded parts mixed with yarns have stronger structural connectivity and stronger force resistance. Therefore, in this example, the fiber yarns of the above-mentioned materials are selected for line arrangement to ensure the structural strength of the molded part.
作为本公开的一个示例性实施例,模具成型件为复合拉挤板。本实施例中的复合拉挤板是由多条纱线、树脂以及脱模剂共同制成的。不定数量的碳纤维、玻璃纤维以及玄武岩纤维按照预设的方式排布,排列完成的纱线经过与树脂和脱模剂的混合,在模具中形成了一种复合拉挤板。其中,预设的方式指单一使用碳纤维、玻璃纤维以及玄武岩纤维中的任意一种纱线进行排布,或是将碳纤维、玻璃纤维以及玄武岩纤维混合使用进行排布。在一实施例中,基材11在实际应用中还可为条状、块状。As an exemplary embodiment of the present disclosure, the molded part is a composite pultruded board. The composite pultruded board in this embodiment is jointly made of multiple yarns, resin and release agent. A variable number of carbon fibers, glass fibers and basalt fibers are arranged in a preset way, and the arranged yarns are mixed with resin and release agent to form a composite pultruded board in the mold. Wherein, the preset method refers to single use of any one of carbon fiber, glass fiber and basalt fiber for arrangement, or a combination of carbon fiber, glass fiber and basalt fiber for arrangement. In an embodiment, the base material 11 may also be strip-shaped or block-shaped in practical applications.
作为本公开的一个示例性的实施例,基材11包括热固型树脂板以及穿设于树脂板中的多条纱线。其中,多条纱线包括碳纤维、玻璃纤维,在一定情况下,多条纱线还包括玄武岩纤维。基材11可选用热固型树脂来使基材11的固化成型,形成为树脂板,其中穿设与树脂板中的多条纱线可选用碳纤维、玻璃纤维、玄武岩纤维等。对于树脂板中的纱线可以选用单种纱线,也可将多种材质的纱线混合,在此不做具体限定。As an exemplary embodiment of the present disclosure, the base material 11 includes a thermosetting resin plate and a plurality of yarns threaded in the resin plate. Wherein, the multiple yarns include carbon fiber, glass fiber, and under certain circumstances, the multiple yarns also include basalt fiber. The base material 11 can be made of thermosetting resin to form the base material 11 into a resin board. The yarns passing through the resin board can be made of carbon fiber, glass fiber, basalt fiber, etc. The yarns in the resin board can be selected from a single type of yarn, and yarns of various materials can also be mixed, which is not specifically limited here.
作为本公开的一个示例性的实施例,多个脱模部12中,至少部分脱模部12具有不同的厚度。脱模部12的厚度为脱模部12顶面最高点到与基材11连接点的垂直距离。在本实施例中,与基材11固定连接的脱模部12可以以不同的厚度设置于基材11表面。As an exemplary embodiment of the present disclosure, among the plurality of mold release parts 12, at least some of the mold release parts 12 have different thicknesses. The thickness of the mold release part 12 is the vertical distance from the highest point on the top surface of the mold release part 12 to the connection point with the base material 11 . In this embodiment, the mold release part 12 fixedly connected to the base material 11 can be provided on the surface of the base material 11 with different thicknesses.
作为本公开的另一个实施例,还提供了一种模具成型件的无脱模布生产方法,该模具成型件的生产方法中,无需使用脱模布即可实现结构件的正常脱模。图4示出该模具成型件的无脱模布生产方法的流程图,如图6所示,该生产方法包括如下步骤:As another embodiment of the present disclosure, a method for producing a molded part without a release cloth is also provided. In the production method of the molded part, the normal demoulding of the structural part can be realized without using a release cloth. Fig. 4 shows the flow chart of the production method without release cloth of this mold molding, and as shown in Fig. 6, this production method comprises the steps:
S100:将基材材料和脱模剂材料混合得到混合材料。S100: Mixing the base material and the release agent material to obtain a mixed material.
该步骤中,将基材材料和脱模剂材料混合得到混合材料。其中,示例性地,基材材料可以为热固型树脂,脱模剂材料可以为硅烷类脱模剂,将上述热固型树脂与硅烷类脱模剂进行混合形成混合材料,为后续操作步骤做好材料准备。In this step, the base material and the release agent material are mixed to obtain a mixed material. Wherein, for example, the substrate material can be a thermosetting resin, the release agent material can be a silane release agent, and the above thermosetting resin and the silane release agent are mixed to form a mixed material, which is a subsequent operation step Prepare materials.
S200:至少将混合材料置于模具中进行成型。S200: At least placing the mixed material in a mold for molding.
该步骤中,至少将混合材料置于模具中,并对模具进行加热或者降温等操作,以使得液态的混合材料在模具中固化成型,由于混合材料是采用热固型树脂与硅烷类脱模剂按照预设比例进行混合,热固型树脂在固化后的表面粗糙度小于等于2微米,因此成型件的表面光滑度最高,为后续快速脱模做准备。In this step, at least the mixed material is placed in the mold, and the mold is heated or cooled to make the liquid mixed material solidified in the mold. Since the mixed material is made of thermosetting resin and silane release agent Mixing according to the preset ratio, the surface roughness of the thermosetting resin after curing is less than or equal to 2 microns, so the surface smoothness of the molded part is the highest, preparing for the subsequent rapid demoulding.
S300:完成模具成型后,对模具内的结构件进行脱模,得到模具成型件。S300: After the molding of the mold is completed, the structural parts in the mold are demolded to obtain molded parts.
完成模具成型后,对模具内的结构件进行脱模,得到模具成型件。由于混合材料的特性,使得固化成型后的模具表面粗糙度小于等于2微米,呈光滑表面,导致固化成型后的模具可以快速脱模,形成模具成型件。After the mold forming is completed, the structural parts in the mold are demoulded to obtain molded parts. Due to the characteristics of the mixed material, the surface roughness of the mold after curing is less than or equal to 2 microns, showing a smooth surface, so that the mold after curing can be quickly demoulded to form molded parts.
由于模具成型件光滑度很高,基于其本身的特性完全可以满足快速脱模的条件,即由于脱模剂材料和树脂材料产生如支化反应,该种反应满足了模具成型件脱模条件,因而在该步骤中不需要脱模部即可完成快速脱模的步骤,也不需要在生产过程中添加脱模布。因此,本公开提供的模具成型件的生产过程中不需要脱模布,将基材材料和脱模剂材料混合后置于模具中,进行固化成型操作。采用本方法制作的模具成型件,不使用脱模布,解决了撕除脱模布后的拉挤板材会形成一种粗糙表面,而带有粗糙表面的拉挤板材还需要根据实际应用进行提升光滑度的处理的问题,减少了加工步骤,节约了资源。Due to the high smoothness of the molded parts, based on its own characteristics, it can fully meet the conditions of rapid demoulding, that is, due to the branching reaction between the release agent material and the resin material, this reaction meets the demoulding conditions of the molded parts. Therefore, in this step, the step of rapid demoulding can be completed without a demoulding part, and it is not necessary to add a demoulding cloth during the production process. Therefore, the release cloth is not needed in the production process of the molded part provided by the present disclosure, and the substrate material and the release agent material are mixed and then placed in the mold for curing and molding operations. The molded parts made by this method do not use the release cloth, which solves the problem that the pultruded sheet will form a rough surface after the release cloth is removed, and the pultruded sheet with a rough surface needs to be improved according to the actual application. The problem of smoothness treatment reduces processing steps and saves resources.
在一个实施例中,由于脱模部12由脱模剂材料构成,基材11由基材材料构成,因此当模具成型件固化后形成如图3所示的结构,其中,脱模剂材料混合于基材材料中。而在实际使用过程中,脱模剂材料会逐渐地迁移到基材11表面,形成如图2所示的结构,即脱模剂材料可以规则或不规则地设置于基材11表面。然而这种迁移过程并不影响模具成型件的质量,也不会对其他结构、纤维等造成影响。In one embodiment, since the mold release part 12 is made of a release agent material, and the base material 11 is made of a base material, a structure as shown in FIG. 3 is formed when the molded part is cured, wherein the release agent material is mixed in the base material. During actual use, the release agent material will gradually migrate to the surface of the substrate 11 to form a structure as shown in FIG. 2 , that is, the release agent material can be regularly or irregularly arranged on the surface of the substrate 11 . However, this migration process does not affect the quality of the molded part, nor does it affect other structures, fibers, etc.
在步骤S200中,至少将混合材料置于模具中进行成型,在其他的实施例中,混合材料与多条纱线混合共同置于模具中,在模具中进行固化成型的加工过程,形成一固态状成型件。即,模具成型件为多条纱线与混合材料混合后再进行固化的结构。多条纱线可选用碳纤维、玻璃纤维以及玄武岩纤维按照单一种类或混合多个种类的纱线进行排布。树脂可选用热固型树脂等,与脱模剂材料进行混合,将混合后的树脂和脱模剂倒入到模具中与排布完成的多条纱线,一同进行固化定型。固化后的模具成型件可以快速进行脱模,形成成品。作为本公开的一个示例性实施例,至少将混合材料置于模具中进行成型,包括:将混合材料和多条纱线置于模具中进行成型。混合材料包括树脂和脱模剂,脱模剂可选用硅烷类脱模剂,该种类型脱模剂与热固型树脂进行混合后即可倒入模具中,与多条纱线一同在模具中固化成型。参考图3所示,脱模剂与热固型树脂混合形成混合材料,再与多条纱线混合共同置于模具中,进行固化成型。由于脱模剂与热固型树脂混合,使得模具成型件表面光滑且完整,脱模剂不会大面积附着于模具成型件表面,节省了后期对模具成型件的处理工作,且不用再使用的脱模布,节省了资源。In step S200, at least the mixed material is placed in a mold for molding. In other embodiments, the mixed material is mixed with a plurality of yarns and placed in a mold, and solidified and formed in the mold to form a solid shaped moldings. That is, the molded part is a structure in which a plurality of yarns are mixed with a mixed material and then cured. Multiple yarns can be arranged with carbon fiber, glass fiber and basalt fiber according to a single type or a mixture of multiple types of yarns. The resin can be thermosetting resin, etc., and mixed with the release agent material, and the mixed resin and release agent are poured into the mold together with the arranged yarns to be cured and shaped together. The cured molded parts can be demolded quickly to form finished products. As an exemplary embodiment of the present disclosure, at least placing the mixed material in a mold for molding includes: placing the mixed material and a plurality of yarns in a mold for molding. The mixed material includes resin and release agent. The release agent can be a silane release agent. This type of release agent can be poured into the mold after being mixed with a thermosetting resin, and together with multiple yarns in the mold Curing and forming. Referring to Figure 3, the release agent is mixed with a thermosetting resin to form a mixed material, and then mixed with a plurality of yarns and placed in a mold for curing and molding. Since the release agent is mixed with the thermosetting resin, the surface of the molded part is smooth and complete, and the release agent will not adhere to the surface of the molded part in a large area, which saves the processing work of the molded part in the later stage and does not need to be used again Release cloth, saving resources.
作为本公开的一个示例性实施例,将混合材料和多条纱线置于模具中进行成型,包括:将多条纱线浸入混合材料中,以使得混合材料将各条纱线包裹,将浸有混合材料的多条纱线置于模具中进行成型。混合材料完全包裹住多条纱线,实现混合材料均匀、完整的包覆住多条纱线,再将其置于模具中固化定型,增强了模具成型件的结构强度。在一个具体的实施例中,在模具成型件的生产工艺上,首先对多条纱线进行引线,多条纱线经过多个引纱装置后,增加了纱线张力,增加了张力的多条纱线可以更好地保持纱线间距,实现与混合材料的结合更加均匀,不会出现混合物表面突出、凹陷等现象,使得后期加工后的成型件质地更加均匀。完成引纱后的多条纱线进入到模具中再与混合材料进行混合,期间为了保证混合材料均匀地与多条纱线结合,将混合材料均匀、完整地包覆住每一条纱线,再将与混合材料混合后的混合物引入加热固化装置中,固化后的成型件质地均匀、表面光滑可以进行快速脱模,脱模后的模具成型件可以再依据实际使用需求进行切割或是其他操作。因此基于方法形成的模具成型件坚实、结构稳固、质量轻巧,适于多种应用的需要。As an exemplary embodiment of the present disclosure, placing the mixed material and a plurality of yarns in a mold for molding includes: dipping a plurality of yarns into the mixed material, so that the mixed material wraps each yarn; Multiple yarns of mixed material are placed in a mold for shaping. The mixed material completely wraps the multiple yarns, so that the mixed material can evenly and completely cover the multiple yarns, and then it is placed in the mold for curing and setting, which enhances the structural strength of the molded part. In a specific embodiment, in the production process of molded parts, multiple yarns are first drawn, and after the multiple yarns pass through multiple yarn drawing devices, the tension of the yarns is increased, and the tension of the multiple yarns is increased. The yarn can better maintain the distance between the yarns, realize a more uniform combination with the mixed material, and prevent the surface of the mixture from protruding or sinking, so that the texture of the molded part after post-processing is more uniform. After yarn drawing, multiple yarns enter the mold and then mix with the mixed material. During this process, in order to ensure that the mixed material is evenly combined with multiple yarns, the mixed material is evenly and completely covered with each yarn, and then The mixture mixed with the mixed material is introduced into the heating and curing device. The cured molded parts are uniform in texture and smooth in surface and can be quickly demolded. After demoulding, the molded parts can be cut or other operations according to actual use requirements. Therefore, the molded part formed based on the method is solid, stable in structure, light in weight, and suitable for various applications.
作为本公开的一个示例性实施例,混合材料中,脱模剂材料占整体材料的比例 为1%-2%。采用该比例制成的模具成型件,基材材料与脱模剂材料混合后如图3所示,大大减少了脱模剂的使用比率,降低了成本,且保证了模具成型件的质量不受脱模剂的影响。还可以保证模具成型件成品率高、脱模效率高,成品本身质量高,在使用过程中的安全性也较高。As an exemplary embodiment of the present disclosure, in the mixed material, the proportion of the release agent material to the whole material is 1%-2%. The molded parts made of this ratio, the base material and the release agent material are mixed as shown in Figure 3, which greatly reduces the use ratio of the release agent, reduces the cost, and ensures that the quality of the molded parts is not affected. The effect of release agent. It can also ensure a high yield rate of molded parts, high demoulding efficiency, high quality of the finished product itself, and high safety during use.
本公开的模具成型件,由于去除了脱模布材料以及避免过量的脱模剂材料的添加,因而极大地减少了制造成本。并且,减少上述材料使用时,可以解决加工过程中产生的废弃材料所带来的环境污染问题。最后,本公开的模具成型件在解决上述问题的同时,还保证了模具成型件间的层间结合力,保证了其质量和使用效果。The molded part of the present disclosure greatly reduces the manufacturing cost due to the removal of the release cloth material and avoiding the addition of excessive release agent material. Moreover, when the use of the above materials is reduced, the problem of environmental pollution caused by the waste materials generated during the processing can be solved. Finally, while solving the above-mentioned problems, the molded part of the present disclosure also ensures the interlayer bonding force between the molded parts, and ensures its quality and use effect.
本说明书中各实施例或实施方式采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分相互参见即可。Each embodiment or implementation manner in this specification is described in a progressive manner, each embodiment focuses on the differences from other embodiments, and the same and similar parts of each embodiment can be referred to each other.
在本说明书的描述中,参考术语“实施例”、“示例性的实施例”、“一些实施方式”、“示意性实施方式”、“示例”等的描述意指结合实施方式或示例描述的具体特征、结构、材料或者特点包含于本公开的至少一个实施方式或示例中。In the description of this specification, descriptions with reference to the terms "embodiments", "exemplary embodiments", "some implementations", "exemplary implementations", "examples" and the like mean that the descriptions are described in conjunction with the implementations or examples. A specific feature, structure, material, or characteristic is included in at least one embodiment or example of the present disclosure.
在本说明书中,对上述术语的示意性表述不一定指的是相同的实施方式或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施方式或示例中以合适的方式结合。In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the described specific features, structures, materials or characteristics may be combined in any suitable manner in any one or more embodiments or examples.
在本公开的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本公开和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本公开的限制。In the description of the present disclosure, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present disclosure and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, or in a specific orientation. construction and operation are therefore not to be construed as limitations on the present disclosure.
可以理解的是,本公开所使用的术语“第一”、“第二”等可在本公开中用于描述各种结构,但这些结构不受这些术语的限制。这些术语仅用于将第一个结构与另一个结构区分。It can be understood that the terms "first", "second" and the like used in the present disclosure can be used to describe various structures in the present disclosure, but these structures are not limited by these terms. These terms are only used to distinguish one structure from another.
在一个或多个附图中,相同的元件采用类似的附图标记来表示。为了清楚起见,附图中的多个部分没有按比例绘制。此外,可能未示出某些公知的部分。为了简明起见,可以在一幅图中描述经过数个步骤后获得的结构。在下文中描述了本公开的许多特定的细节,例如器件的结构、材料、尺寸、处理工艺和技术,以便更清楚地理解本公开。但正如本领域技术人员能够理解的那样,可以不按照这些特定的细节来实现本公开。In one or more drawings, like elements are indicated with like reference numerals. For the sake of clarity, various parts in the drawings are not drawn to scale. Also, some well-known parts may not be shown. For simplicity, the structure obtained after several steps can be described in one figure. In the following, many specific details of the present disclosure, such as structures, materials, dimensions, processing techniques and techniques of devices, are described for a clearer understanding of the present disclosure. However, as will be understood by those skilled in the art, the present disclosure may be practiced without these specific details.
最后应说明的是:以上各实施例仅用以说明本公开的技术方案,而非对其限制;尽管参照前述各实施例对本公开进行了详细的说明,本领域技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本公开各实施例技术方案的范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present disclosure, not to limit them; although the present disclosure has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still Modifications are made to the technical solutions described in the foregoing embodiments, or equivalent replacements are made to some or all of the technical features; these modifications or replacements do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present disclosure.
工业实用性Industrial Applicability
本公开实施例所提供的模具成型件采用基材和脱模部共同形成模具成型件本体,脱模部分散设置于基材表面,保证了模具成型件本体间的层间结合力,在保证其能够正常脱模的同时,还不会影响到模具成型件的正常使用,在实际生产过程中减少了加工工序,降低了使用风险,保证了模具成型件的质量。解决了脱模布撕除后的污染问题,极大地降低了生产制造成本。The molded parts provided by the embodiments of the present disclosure use the base material and the demoulding part to jointly form the molded part body, and the demoulding parts are scattered on the surface of the base material to ensure the interlayer bonding force between the molded parts body. While it can be demoulded normally, it will not affect the normal use of the molded parts. In the actual production process, the processing steps are reduced, the risk of use is reduced, and the quality of the molded parts is guaranteed. The pollution problem after the release cloth is removed is solved, and the manufacturing cost is greatly reduced.

Claims (10)

  1. 一种模具成型件,所述模具成型件包括本体(1),所述本体(1)包括基材(11)以及分散设置于所述基材(11)中的多个脱模部(12),以使得所述本体(1)的表面形成基材区域(111)以及被所述基材区域(111)包围的多个脱模区域(112),其中,所述基材区域(111)由所述基材(11)的表面形成,所述脱模区域(112)由所述脱模部(12)的表面形成。A molded part, the molded part comprising a body (1), the body (1) comprising a base material (11) and a plurality of demoulding parts (12) dispersedly arranged in the base material (11) , so that the surface of the body (1) forms a substrate region (111) and a plurality of demoulding regions (112) surrounded by the substrate region (111), wherein the substrate region (111) consists of The surface of the substrate (11) is formed, and the release region (112) is formed by the surface of the release part (12).
  2. 根据权利要求1所述的模具成型件,其中,所述基材(11)的材料包括树脂材料,所述脱模部(12)由脱模剂材料与所述基材(11)中的树脂材料反应形成。The molded part according to claim 1, wherein the material of the base material (11) comprises a resin material, and the release part (12) is made of a release agent material and the resin in the base material (11). The material reacts to form.
  3. 根据权利要求1所述的模具成型件,其中,所述多个脱模区域(112)呈点状或网状分布于所述本体(1)的表面。The molded part according to claim 1, wherein the plurality of demoulding areas (112) are distributed on the surface of the body (1) in a point shape or in a network shape.
  4. 根据权利要求1所述的模具成型件,其中,所述多个脱模区域(112)占所述本体(1)表面的30%以下。The molded part according to claim 1, wherein the plurality of demoulding areas (112) occupy less than 30% of the surface of the body (1).
  5. 根据权利要求1至4任一项所述的模具成型件,其中,所述模具成型件还包括穿设于所述本体(1)中的多条纱线。The mold forming part according to any one of claims 1 to 4, wherein the mold forming part further comprises a plurality of yarns threaded in the body (1).
  6. 根据权利要求1至4任一项所述的模具成型件,其中,所述模具成型件为复合拉挤板。The mold forming according to any one of claims 1 to 4, wherein the mold forming is a composite pultruded sheet.
  7. 一种模具成型件的无脱模布生产方法,所述生产方法包括:A method for producing a molded part without release cloth, the production method comprising:
    将基材材料和脱模剂材料混合得到混合材料;mixing the base material and the release agent material to obtain a mixed material;
    至少将所述混合材料置于模具中进行成型;placing at least the mixed material in a mold for molding;
    完成模具成型后,对模具内的结构件进行脱模,得到所述模具成型件。After the molding is completed, the structural parts in the mold are demolded to obtain the molded part.
  8. 根据权利要求7所述的生产方法,其中,所述至少将所述混合材料置于模具中进行成型,包括:The production method according to claim 7, wherein said at least placing the mixed material in a mold for molding comprises:
    将所述混合材料和多条纱线置于模具中进行成型。The composite material and the plurality of yarns are placed in a mold for shaping.
  9. 根据权利要求8所述的生产方法,其中,所述将所述混合材料和多条纱线置于模具中进行成型,包括:The production method according to claim 8, wherein said placing said mixed material and a plurality of yarns in a mold for molding comprises:
    将所述多条纱线浸入所述混合材料中,以使得所述混合材料将各条纱线包裹;dipping the plurality of yarns into the blend material such that the blend material wraps each yarn;
    将浸有混合材料的多条纱线置于模具中进行成型。Multiple yarns impregnated with the mixed material are placed in a mold for shaping.
  10. 根据权利要求7至9任一项所述的生产方法,其中,所述混合材料中,所述脱模剂材料占整体材料的比例为1%-2%。The production method according to any one of claims 7 to 9, wherein, in the mixed material, the proportion of the release agent material to the whole material is 1%-2%.
PCT/CN2022/110493 2021-12-15 2022-08-05 Molded part and release-fabric-free method for producing same WO2023109152A1 (en)

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CN202123172274.3U CN216544805U (en) 2021-12-15 2021-12-15 Mould forming part
CN202123172274.3 2021-12-15
CN202111643254.1 2021-12-29
CN202111643254.1A CN114347513B (en) 2021-12-29 2021-12-29 Mold forming part and production method of mold release cloth-free mold forming part

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CN114347513A (en) * 2021-12-29 2022-04-15 振石集团华智研究院(浙江)有限公司 Mold forming part and production method of release-free cloth thereof
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