WO2023108904A1 - 基站产品的生产测试方法及装置 - Google Patents

基站产品的生产测试方法及装置 Download PDF

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Publication number
WO2023108904A1
WO2023108904A1 PCT/CN2022/078413 CN2022078413W WO2023108904A1 WO 2023108904 A1 WO2023108904 A1 WO 2023108904A1 CN 2022078413 W CN2022078413 W CN 2022078413W WO 2023108904 A1 WO2023108904 A1 WO 2023108904A1
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Prior art keywords
test
base station
product
version
station product
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PCT/CN2022/078413
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English (en)
French (fr)
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邹旭军
邢翠桃
刘红卫
黄睿
夏健民
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中兴通讯股份有限公司
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Publication of WO2023108904A1 publication Critical patent/WO2023108904A1/zh

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    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00—Administration; Management
    • G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00—Administration; Management
    • G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
    • G06Q10/063—Operations research, analysis or management
    • G06Q10/0631—Resource planning, allocation, distributing or scheduling for enterprises or organisations
    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00—Administration; Management
    • G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
    • G06Q10/063—Operations research, analysis or management
    • G06Q10/0633—Workflow analysis
    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00—Administration; Management
    • G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
    • G06Q10/087—Inventory or stock management, e.g. order filling, procurement or balancing against orders

Definitions

  • Embodiments of the present invention relate to the field of automated testing and management and control, and in particular, relate to a production and testing method and device for base station products.
  • a base station is a public mobile communication infrastructure and an interface device for mobile devices to access the Internet. Before the base station is delivered to the operator, it must undergo a large number of functional and performance tests, including surface mount technology (Surface Mounted Technology, SMT), component assembly, high temperature pre-test, high temperature test, high temperature post-test, packaging and delivery, etc. .
  • Figure 1 is a schematic diagram of the production and testing process of a base station product in the related art. As shown in Figure 1, if an error occurs in a certain link during the production and testing process, the faulty product will continue to flow into the next process, which will lead to a decrease in production efficiency , so the production test and process control of the base station are particularly important.
  • the production information management and control system needs to open the test web page through the test terminal and connect to the server through the test web page.
  • the scene is relatively simple, and the authority judgment and basic test process are realized, but the automatic generation of equipment and flexible version distribution are not solved.
  • multi-process automatic control and other issues which do not meet the complexity requirements of base station product testing; while the product process control method in related technologies mainly obtains data from the source form to monitor the number of raw materials received, the quantity of work in progress, and the raw materials consumed by the work in progress.
  • the deviation control between the final result and the actual situation mainly lies in the monitoring of the quantity of work in progress, which does not solve the problems of automatic equipment generation, flexible version distribution, multi-process automatic control, etc., and does not meet the complexity requirements of base station products.
  • Embodiments of the present invention provide a method and device for production and testing of base station products, so as to at least solve the problem that the related technology does not support the management and control of the entire process of production and testing of base stations.
  • a production test method of a base station product including: scanning the barcode of the base station product on a test station to obtain test parameters of the base station product corresponding to the barcode, testing Version and material code information; according to the test parameters, test version and the material code information, perform version control process processing on the base station product; obtain the corresponding production test package according to the version control process, and according to the production
  • the test package performs a production test on the base station product according to the process control process of the base station product.
  • the authorized authority before scanning the barcode of the base station product on the test station, it further includes: authorizing the base station product through authority control judgment, wherein the authorized authority includes at least one of the following, the customer Platform test software permissions, data platform client permissions, monitoring center permissions, and remote operation and maintenance permissions.
  • the test station before scanning the barcode of the base station product on the test station, it further includes: registering a device number for the test station and choosing to bind the base station product and the corresponding procedure.
  • the method further includes: when the test station is scrapped or the usage time exceeds a preset time threshold, canceling the equipment number of the test station.
  • test parameters, the test version and the material code information before performing version control process processing on the base station product, it also includes: configuring the test parameters and the test parameters of the base station product on the server cloud.
  • test parameters include at least one of the following: module type, base station product category, bill of material classification, standard procedure library, and base station product category procedure.
  • performing a production test on the base station product according to the production test package according to the process control process of the base station product includes: setting N test procedures in the production test package as one storage location, wherein , N is a positive integer; when receiving at the current location, judge whether all the test procedures in the previous location meet the quality requirements, if they meet, run the test procedures in the current location, and if not, hand over to the defective product processing location ; When the current warehouse location is handed over, it is judged whether all the testing procedures of the current warehouse location meet the quality requirements, and if they are satisfied, they are handed over to the next warehouse location;
  • the storage location includes: a receiving node, a qualified product transfer node, and a faulty product transfer node.
  • the base station products are moved in and removed through scanning points between storage locations.
  • the production test of the base station product after the production test of the base station product is performed according to the production test package according to the process control process of the base station product, it further includes: summarizing the control results of version control and process control, and obtaining the The final test result of the base station product, and record the final test result.
  • it also includes: when the same base station product is tested in different regions, configuring test parameters and test versions for the main region configuration center through the data platform, and synchronizing the test parameters and test versions to each branch
  • the regional configuration center enables each sub-region to perform production test of the base station product according to the test parameters and test version.
  • the base station product before performing the production test on the base station product according to the production test package according to the process control flow of the base station product, it also includes: determining the sub-region where the base station product is located, from the determined Obtain the corresponding test parameters and test version from the sub-regional configuration center.
  • the method further includes: obtaining a bill of material by scanning the barcode of the base station product, and obtaining a corresponding test version from the server cloud according to the bill of material to implement an upgrade of the test version.
  • a production test device for base station products including: a scanning module configured to scan the barcode of the base station product on a test station to obtain the base station product corresponding to the barcode The test parameters, test version and material code information of the product; the version control module is set to perform version control process processing on the base station product according to the test parameters, test version and the material code information; the process control module is set to Obtain the corresponding production test package according to the version control process, and perform production test on the base station product according to the production test package according to the process control process of the base station product.
  • an authorization module configured to authorize the base station product through authority control judgment, wherein the authorized authority includes at least one of the following, customer platform test software authority, data platform Client permissions, monitoring center permissions, and remote operation and maintenance permissions.
  • the registration module is configured to register a device number for the test station and choose to bind the base station product and the corresponding procedure.
  • the summarizing module is configured to sum up the control results of version control and process control, obtain the final test results of the base station products, and record the final test results.
  • the upgrade module is configured to obtain a bill of material by scanning the barcode of the base station product, and obtain a corresponding test version from the server cloud according to the bill of material to realize the upgrade of the test version.
  • a computer-readable storage medium is also provided, and a computer program is stored in the computer-readable storage medium, wherein the computer program is configured to perform any one of the above methods when running Steps in the examples.
  • an electronic device including a memory and a processor, wherein a computer program is stored in the memory, and the processor is configured to run the computer program to perform any of the above Steps in the method examples.
  • real-time management and control of the production test process can be realized by using the same allocation to the barcode to transmit information flow.
  • process control process Through the process control process, faulty products can be found in time to prevent faulty products from flowing into subsequent processes. Therefore, it can solve the problem that the related technology does not support the management and control of the whole process of base station production and testing, and achieve the effect of improving product quality.
  • FIG. 1 is a schematic diagram of a production and testing process flow of a base station product in the related art
  • Fig. 2 is a schematic diagram of basic configuration and service application layered design according to an embodiment of the present invention
  • Fig. 3 is a flow chart of a production test method of a base station product according to an embodiment of the present invention.
  • FIG. 4 is a structural block diagram of a production test device for a base station product according to an embodiment of the present invention.
  • FIG. 5 is a structural block diagram of a production test device for base station products according to another embodiment of the present invention.
  • FIG. 6 is a structural block diagram of a production test device for base station products according to yet another embodiment of the present invention.
  • FIG. 7 is a structural block diagram of a production test device for base station products according to yet another embodiment of the present invention.
  • FIG. 8 is a physical architecture diagram of a base station production test according to an embodiment of the present invention.
  • FIG. 9 is a logical schematic diagram of a base station production test system according to an embodiment of the present invention.
  • FIG. 10 is a flow chart of the base station product production testing process and automatic control method according to an embodiment of the present invention.
  • Fig. 11 is a schematic diagram of an orchestration management and control model according to an embodiment of the present invention.
  • FIG. 12 is a schematic diagram of a flexible process configuration model according to an embodiment of the present invention.
  • FIG. 13 is a flowchart of a process control method for a base station product according to an embodiment of the present invention.
  • FIG. 14 is a schematic diagram of a synchronous process of production and configuration of base station products in multiple locations according to an embodiment of the present invention
  • Fig. 15 is a schematic diagram of a version upgrade process according to an embodiment of the present invention.
  • Figure 2 is a schematic diagram of basic configuration and business application layered design according to an embodiment of the present invention.
  • basic data support is provided for modules such as process control, version control, and test tooling to realize configuration Unified management, hierarchical configuration, real-time configuration update, and flexible expansion.
  • FIG. 3 is a flowchart of a production test method of a base station product according to an embodiment of the present invention. As shown in FIG. 3 , the process Including the following steps:
  • Step S302 scanning the barcode of the base station product on the test station to obtain the test parameters, test version and material code information of the base station product corresponding to the barcode;
  • Step S304 according to the test parameters, test version and the material code information, perform version control process processing on the base station product;
  • Step S306 obtain a corresponding production test package according to the version control process, and perform a production test on the base station product according to the production test package according to the process control process of the base station product.
  • step S302 of this embodiment it may also include: authorize the base station product through authority management and control judgment, wherein the authorized authority includes at least one of the following: customer platform test software authority, data platform client authority , monitoring center permissions, and remote operation and maintenance permissions.
  • the authorized authority includes at least one of the following: customer platform test software authority, data platform client authority , monitoring center permissions, and remote operation and maintenance permissions.
  • step S302 of this embodiment it may further include: registering a device number for the test station and choosing to bind the base station product and the corresponding procedure.
  • it may further include: canceling the device number of the testing station when the testing station is scrapped or the usage time exceeds a preset time threshold.
  • test parameters include at least one of the following: module type, base station product type, bill of materials return class, standard process library, and base station product category process.
  • step S306 of this embodiment it may also include: setting the N test procedures in the production test package as a warehouse location, where N is a positive integer; Whether the process meets the quality requirements, if so, run the test process in the current location, if not, hand it over to the faulty product processing location; when the current location is handed over, judge whether all the test procedures in the current location meet the quality requirements, If it is satisfied, it will be handed over to the next warehouse location, and if it is not satisfied, it will be handed over to the defective product processing warehouse location.
  • the storage location includes: a receiving node, a qualified product transfer node, and a faulty product transfer node.
  • the base station products are moved in and removed through scanning points between storage locations.
  • step S306 of this embodiment it may further include: summarizing the control results of version control and process control, obtaining the final test result of the base station product, and recording the final test result.
  • it may also include: when the same base station product is tested in different regions, configuring test parameters and test versions for the main region configuration center through the data platform, and synchronizing the test parameters and test versions to each sub-region The center is configured so that each sub-region performs production tests of base station products according to the test parameters and test versions.
  • step S304 it may further include: determining the sub-region where the base station product is located, and obtaining corresponding test parameters and test versions from the determined sub-regional configuration center.
  • it may further include: obtaining a bill of material by scanning the barcode of the base station product, and obtaining a corresponding test version from the server cloud according to the bill of material to implement an upgrade of the test version.
  • the process control model is proposed, including the arrangement control model, flexible
  • the process configuration model and for the first time, the orchestration technology is applied to the control of the production test process and the inventory turnover control process, realizing the production process control process visualization, customization, easy maintenance, real-time, and at the same time realizing the production test process control and production automation Inventory in one. Therefore, it can solve the problem that the related technology does not support the management and control of the whole process of base station production and testing, and achieve the effect of improving product quality.
  • the technical solution of the present invention can be embodied in the form of a software base station product in essence or in other words, the part that contributes to the prior art, and the computer software base station product is stored in a storage medium (such as a read-only memory/random Access memory (Read-Only Memory/Random Access Memory, ROM/RAM), magnetic disk, optical disk), including several instructions to make a terminal device (which can be a mobile phone, computer, server, or network device, etc.) execute The methods described in various embodiments of the present invention.
  • a storage medium such as a read-only memory/random Access memory (Read-Only Memory/Random Access Memory, ROM/RAM), magnetic disk, optical disk
  • a terminal device which can be a mobile phone, computer, server, or network device, etc.
  • a production test device for base station products is also provided.
  • the device is used to implement the above embodiments and preferred implementation modes, and those that have already been described will not be repeated.
  • the term "module” may be a combination of software and/or hardware that realizes a predetermined function.
  • the devices described in the following embodiments are preferably implemented in software, implementations in hardware, or a combination of software and hardware are also possible and contemplated.
  • FIG. 4 is a structural block diagram of a production test device for base station products according to an embodiment of the present invention. As shown in FIG. 4 , the device includes: a scanning module 31 , a version control module 32 and a process control module 33 .
  • the scanning module 31 is configured to scan the barcode of the base station product on the test station to obtain the test parameters, test version and material code information of the base station product corresponding to the barcode;
  • the version control module 32 is configured to perform version control process processing on the base station product according to the test parameters, test version and the material code information;
  • the process control module 33 is configured to obtain a corresponding production test package according to the version control process, and perform a production test on the base station product according to the process control process of the base station product according to the production test package.
  • Fig. 5 is a structural block diagram of a production test device for a base station product according to an embodiment of the present invention. As shown in Fig. 5, the device includes not only all the modules shown in Fig. 4, but also:
  • the authorization module 34 is configured to authorize the base station product through authority management and control judgment, wherein the authorized authority includes at least one of the following, customer platform test software authority, data platform client authority, monitoring center authority and remote operation Maintenance permissions.
  • Fig. 6 is a structural block diagram of a production test device for a base station product according to an embodiment of the present invention. As shown in Fig. 6, the device includes not only all the modules shown in Fig. 5, but also:
  • the registration module 35 is configured to register the device number for the test station and choose to bind the base station product and the corresponding process.
  • Fig. 7 is a structural block diagram of a production test device for a base station product according to an embodiment of the present invention. As shown in Fig. 7, the device includes not only all the modules shown in Fig. 6 but also:
  • the summarizing module 36 is configured to sum up the control results of version control and process control, obtain the final test results of the base station products, and record the final test results.
  • the above-mentioned modules can be realized by software or hardware. For the latter, it can be realized by the following methods, but not limited to this: the above-mentioned modules are all located in the same processor; or, the above-mentioned modules can be combined in any combination The forms of are located in different processors.
  • Fig. 8 is a diagram of a physical architecture of a base station production test according to an embodiment of the present invention.
  • the embodiment of the present application can run on the physical architecture shown in FIG. 3.
  • the network architecture includes: a base station DUT 10, a plurality of test stations 20, a test network 30, a proxy server 40, and a file server cluster 50. Test the database server cluster 60 and manage and control the database cluster 70.
  • each test station 20 needs to be equipped with a barcode gun, and the test station 20 computer is equipped with 2 network cards, one of which is connected to the test environment, and the other network card is connected to the production-specific test network 30; the proxy server 40 is connected to the workstation.
  • the test station 20 scans the barcode, obtains the test version through configuration control and version control, connects the base station DUT 10 to start the test, and the proxy server 40 obtains the test version and the test version from the file server cluster 50.
  • Configure file information evenly distribute concurrent access requests to the test database server cluster 60, and upload key result data to the management and control database cluster 70.
  • the test data is uploaded to the database server, and the generated process files are uploaded to the file server 50 at the same time.
  • the base station DUT 10 is equivalent to the base station product in the above-mentioned embodiment, and the test station 20 functionally includes part of the functions of the scanning module 31 in the above-mentioned embodiment; the proxy server 40 functionally includes Part of the functions of the scanning module 31 in the above-mentioned embodiment; the test database server cluster 60 functionally includes the functions of the version control module 32 and the process control module 33 in the above-mentioned embodiment; the control database cluster 70 is functionally equivalent to the above-mentioned implementation Summary module 36 in the example.
  • reliable, scalable, multi-site production support is provided through the test terminal, server terminal, proxy server cluster, file server cluster, database server cluster, load balancing, file and database synchronization technology, production private network, etc. Production testing and control system.
  • Fig. 9 is a schematic diagram of the logic of the base station production test system according to the embodiment of the present invention.
  • the system logic includes: the test station 310 is responsible for the functional test of the base station, after the authority distribution 320, the authentication information and the authority list are obtained, and the test is performed system, the test system scans the barcode, and obtains the corresponding test configuration parameters and passing indicators through the configuration management module 330. Number change interface to make changes.
  • the application agent module 350 is divided into an agent adaptation layer and an agent layer, and performs interface work with the lower layer.
  • the test version and the template file are obtained through the version control 360, and the test result is obtained through several processes in the technological process through the process control 370.
  • the remote operation and maintenance module 380 is used to remotely monitor the entire process. Operation and maintenance, including station status, normal test, maintenance test, production test and other abnormalities.
  • a production management and control model is proposed to realize the graphic and customizable process flow through the arrangement method, and support the flexible management and control of production.
  • the production management and control model is abstracted in this technology: the arrangement and control model, flexible process configuration Model, which solves the problems of turnover control between storage locations and test process control respectively.
  • Basic components are provided in the orchestration control model, and different control logics can be selected for each component according to the product.
  • This method can quickly support process adjustment, and real-time Applied to production; the flexible process configuration model can support the process to define customized control strategies, and define the production control of products through the above model to meet the customizable control needs of each product control process.
  • Fig. 10 is a flow chart of the base station product production testing process and automatic control method according to an embodiment of the present invention. As shown in Fig. 10, the method includes the following steps:
  • Step S1001 configure test pass criteria on the server cloud.
  • the product type that is, classify and define the large, medium, and small categories of tooling tested objects, and use them as configuration input conditions and/or query input conditions for specific services such as version control, process control, and general query.
  • the definition needs to fully consider whether it meets the relevant business requirements.
  • Step S1002 configuring a test version file on the server cloud.
  • the management of the test tooling version uses the version control platform, including version upload, testing, release, etc., which can realize unified management, automatic deployment and update of the version.
  • the updated version includes embedded front-end, desktop back-end software, and shipping commercial version. In this embodiment, all the above versions need to support updating and downloading.
  • Step S1003 perform authority control judgment on the server, and perform authorization.
  • the design of permissions includes a three-level permission scheme for users, user groups, user roles, and user permissions, and also supports user and privilege secondary permissions scheme.
  • each person has different permissions, and as a contact person, the most comprehensive permissions can be opened, but the contact person does not open all his permissions to other personnel, but opens according to different responsibilities.
  • Step S1004 the equipment number is automatically registered, and the product process is bound.
  • the equipment number is a group of symbols used to identify a computer number corresponding to a process of a product, and it is unique.
  • the test station automatically registers the device number when it is used for the first time, and it can be tested after judging that the registration is successful. You can choose to bind products and processes, and the rest that need to be bound will be completed automatically.
  • the test station can be canceled when necessary, including: the computer of the test station is broken or scrapped and can be canceled, the computer can automatically re-register the new process after the production process is exchanged, the old equipment number can be canceled, The old device number can be canceled after the network card is replaced, and the device number can be automatically canceled according to the time limit and/or device usage (for example, if the device is not online for more than half a year).
  • Step S1005 scan the barcode at the test station, and start the test.
  • the application server compares the authority results and returns the authorization list.
  • the test engineer obtains the authority, he starts to scan the test, the test system is connected with the Manufacturing Execution System (MES), obtains the material code information of the changed barcode, and enters the version control process.
  • MES Manufacturing Execution System
  • Step S1006 perform version control flow processing on the server.
  • the version control process obtains barcode and material code information, and combines the "module type", “product large, medium and small categories", “material list classification”, “standard process Configuration information such as “library”, “class process in product”, etc. Step by step in accordance with "designate process software according to product”, “designate test project according to product”, “configure version number”, “upload tooling version”, “configure production test package according to product category”, “specify production test package according to material code” Steps for version process processing.
  • the test platform software obtains the corresponding software package and starts testing.
  • Step S1007 process the procedure control process on the server.
  • the test platform software obtains the corresponding software package to start the test, and prepares to generate the test record of the process. Before generating test records, some judgment is required.
  • the management and control needs to distinguish region A or region B. According to different regions, the proxy server selects the sub-center server in region A or region B.
  • the management and control configuration data needs to be sent by the main center to the sub-centers in region A and region B. Control only Access the branch center and branch server in region A or the branch center and branch server in region B. There is no need to directly access region B from region A, nor will you access region A from region B. It is necessary to manually process the control data and distribution data that have been produced in region A.
  • the purpose of process control is to prevent faulty boards and untested boards from flowing to the next process, and to basically control the production process.
  • the technological process includes the SMT part, the Function Test (FT) part, the component assembly part, the whole machine pre-test, the whole machine high temperature test, the whole machine high temperature post-test, the whole machine packaging, and the finished product entering Libraries and other processes.
  • Step S1008 outputting the management and control results.
  • control result record set is finally summarized.
  • the product can be traced, the factory record query, the production process inventory, and the production efficiency and factory quality can be improved.
  • Embodiments of the present invention also provide a computer-readable storage medium, in which a computer program is stored, wherein the computer program is set to execute the steps in any one of the above method embodiments when running.
  • the production process control is an important module of the production test control system.
  • the present invention A production control model is proposed, and the production control process is realized through drag-and-drop arrangement, and the process flow can be customized and visualized.
  • an arrangement management and control model is proposed for warehouse location turnover management and control.
  • the model contains 6 basic elements.
  • Table 2 is the definition of the basic elements. Different products arrange the turnover management and control process of products according to the basic elements, and arrange the management and control model. See Figure 11 for details.
  • Fig. 12 is a schematic diagram of a flexible process configuration model according to an embodiment of the present invention.
  • a flexible process configuration model is proposed for the management and control of test process test results.
  • the model attributes include test process name, maintenance process, compatible process,
  • the process test passes control attributes such as standards, process control sequence, retest control, and warehouse location.
  • the product can customize the production process set control strategy of the product according to this model. The same product can customize multiple production process set control strategies according to different process paths. , during the warehouse location turnover scanning and the start-up test of each process, the system dynamically loads the matching production process set management and control strategy according to the routing algorithm to realize flexible production process control.
  • the attribute of the warehouse location defines the warehouse location to which the process belongs.
  • the current warehouse location receives, it is judged whether all the processes of the previous warehouse location have met the quality requirements, and when the current warehouse location is handed over, it is judged whether the warehouse Whether all the processes in the location have met the quality requirements, through the combination of the layout turnover control model and the flexible process configuration model, a complete production control model is formed, which realizes the production location turnover control and process test result control, and realizes flexible production management and control process.
  • Fig. 13 is a flowchart of a process control method for a base station product according to an embodiment of the present invention. As shown in Fig. 13, the method includes the following steps:
  • Step S1301 start the production test process from the semi-finished product warehouse.
  • Step S1302 picking materials according to the configuration.
  • Step S1303 version downloading. Specifically, after receiving the materials, the version download station performs a version parallel download process
  • Step S1304 module testing. Specifically, after the version downloading station is completed, the base station module testing station performs module testing.
  • test procedures on the radio frequency performance test station and the base station module test station are parallel procedures, and both stations belong to the module test procedure.
  • the test can be divided into one type of procedure, that is, the module test procedure, regardless of whether it is before or after the test;
  • the assembly station of the whole machine that is, it is responsible for barcode scanning and storing the assembly relationship between the whole machine and components.
  • it can be judged whether the test of the previous several procedures is passed, if passed, the assembly is allowed, otherwise the assembly is not allowed.
  • Step S1307 testing before high temperature.
  • the pre-high temperature test station After the assembly of the whole machine is completed, enter the pre-high temperature test station, where it can be judged whether the whole machine assembly process in the previous step S1306 has passed the test. If it passes, the pre-high temperature test is allowed, otherwise the high temperature test is not allowed. pre-test.
  • the whole machine of the base station will be subjected to a high temperature test, and the high temperature test will determine the test results in step S1307. Since the background cannot record data at high temperatures, the foreground self-test method is used for testing, and the test results are recorded in the The file is saved.
  • Step S1309 test after high temperature.
  • the post-high temperature data test station After the high temperature test is completed, enter the post-high temperature data test station, read the file records in the high temperature, and analyze the high temperature process. Here, it can be judged whether the process in the previous step S1308 has passed the test. If it passes, the high temperature test is allowed. Post-readback test, otherwise high-temperature post-readback test is not allowed.
  • the test after high temperature includes radio frequency table writing on the whole machine, writing the table data into the whole machine through the background, and there is also a radio frequency indicator test station of the whole machine, which mainly tests the front and reverse wireless indicators of the whole machine , in this process, it can be judged whether the previous process has passed the test. If it passes, the forward and reverse index test is allowed, otherwise the forward and reverse index test is not allowed. Secondly, the business test of the whole machine can be tested by manual phone calls. The automatic test method has not yet been adopted, and it will not be entered into the automatic test process for the time being.
  • Step S1310 packaging control
  • step S1309 After the post-high temperature test is completed, it will enter the packaging process. This process is the last line of defense before storage. It is not only necessary to judge the results of the process in step S1309, but also to determine whether the results of all previous processes and the test sequence are correct.
  • Step S131 finished product warehouse.
  • the base station enters the finished product warehouse after packaging, waiting for logistics and transportation.
  • the above is just an example, and other products may have different process control methods.
  • the production process of the base station is complex. Different products have different production processes and different testing procedures. Therefore, production control needs to be able to support flexible configuration, support different configurations for different products, and be able to control nodes according to requirements, and at the same time support rapid adjustment of process processes. , the configuration can be applied to production immediately after the update.
  • Fig. 14 is a schematic diagram of a synchronous process of multiple production configurations of base station products according to an embodiment of the present invention.
  • test key parameters in the main region through the configuration process of the data platform pass the standard, test version, production control process, etc. to the configuration center in the main region; use the data synchronization service and file synchronization service to synchronize configuration data and version files in real time Go to the production configuration center in each region, and at the same time ensure the consistency of data through file verification and business verification, synchronous early warning, etc.; key test parameters are uniformly issued by the main region, and all regions are consistent, and configuration in non-main regions is not allowed. It is also possible to register the special test information of the local domain and query and analyze the test data of the local domain through the data platform.
  • the test terminals in each region obtain key test parameters and versions from the configuration center in the local region through the proxy server for testing, and upload the test data to the test data center in the local region to ensure independent production in each region.
  • the same product can be tested in different regions.
  • FIG. 15 is a schematic diagram of the version upgrade process according to the embodiment of the present invention.
  • the test terminal obtains the bill of material through the barcode, and the corresponding version can be obtained through the bill of material, so that the version can be upgraded flexibly and automatically issued
  • the function solves the problem that the manual deployment of the version is heavy and the version is deployed incorrectly.
  • the version file of the test is configured on the server cloud
  • the version management and control platform is used for the management of the test tooling version, including version upload, test, release, etc., which can realize unified management, automatic deployment and update of the version.
  • the updated version includes embedded front-end software, desktop back-end software, and shipping commercial version, all of which need to support updates and downloads.
  • the production automatic test and control method of the whole process can support test parameters, flexible configuration of versions, and simultaneous production of the same product in multiple regions; and for the first time, the arrangement technology is applied to the production test process and inventory turnover control
  • the production process control process is visualized, customizable, easy to maintain, and real-time, and at the same time realizes the integration of production test process control and automatic production inventory.
  • the above-mentioned computer-readable storage medium may include but not limited to: U disk, read-only memory (Read-Only Memory, referred to as ROM), random access memory (Random Access Memory, referred to as RAM)
  • U disk read-only memory
  • ROM read-only memory
  • RAM random access memory
  • Various media that can store computer programs such as mobile hard disks, magnetic disks, or optical disks.
  • An embodiment of the present invention also provides an electronic device, including a memory and a processor, where a computer program is stored in the memory, and the processor is configured to run the computer program to perform the steps in any one of the above method embodiments.
  • the electronic device may further include a transmission device and an input and output device, wherein the transmission device is connected to the processor, and the input and output device is connected to the processor.
  • each module or each step of the present invention described above can be realized by a general-purpose computing device, and they can be concentrated on a single computing device, or distributed in a network formed by multiple computing devices In fact, they can be implemented in program code executable by a computing device, and thus, they can be stored in a storage device to be executed by a computing device, and in some cases, can be executed in an order different from that shown here. Or described steps, or they are fabricated into individual integrated circuit modules, or multiple modules or steps among them are fabricated into a single integrated circuit module for implementation. As such, the present invention is not limited to any specific combination of hardware and software.

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Abstract

提供了一种基站产品的生产测试方法及装置。包括：在测试工位上扫描基站产品的条码，以获取与条码相对应的基站产品的测试参数、测试版本和物料代码信息（S302）；根据测试参数、测试版本和物料代码信息，对基站产品进行版本管控流程处理（S304）；按照版本管控流程获取对应的生产测试包，并根据生产测试包按照基站产品的工序管控流程对基站产品进行生产测试（S306）。利用同一分配到条码传递信息流，可实现生产测试流程实时管控，通过工序管控流程，可及时发现故障品，防止故障品流入后续工序。

Description

基站产品的生产测试方法及装置 技术领域
本发明实施例涉及自动化测试及管控领域，具体而言，涉及一种基站产品的生产测试方法及装置。
背景技术
基站是一种公共移动通信基础设施，是移动设备接入互联网的接口设备。而基站在出厂交付运营商前，必须经过大量的功能和性能测试，包括表面贴装技术(Surface Mounted Technology，SMT)、部件装配、高温前测试、高温测试、高温后测试和包装发货等环节。图1是相关技术中某基站产品生产测试工艺流程的示意图，如图1所示，若在生产测试过程中某一环节出现错误，故障品会继续流入下一工序中，故将导致生产效率降低，所以基站的生产测试和过程管控尤为重要。
在相关技术中，生产信息管控系统需要通过测试端打开测试网页，并通过测试网页连接至伺服器，场景较为简单，实现了权限判断和基本测试流程，但未解决设备自动生成、版本灵活下发、多工序自动管控等问题，不满足基站产品测试复杂性要求；而相关技术中的制品过程管控方法，主要从源表单获取数据监控原材料已领数量、在制品数量及在制品引起消耗的原材料以及最终结果与实际的偏差控制，应用场景主要在于在制品数量监控，未解决设备自动生成、版本灵活下发、多工序自动管控等问题，也不满足基站产品复杂性需求。
现有的生产工序管控技术中仅通过上述工序检测，无法对基站全流程进行管控，且配置简单仅配置工站信息、产品信息，不支持多地生产、工艺流程复杂，多场景管控的个性化定制生产问题。
发明内容
本发明实施例提供了一种基站产品的生产测试方法及装置，以至少解决相关技术中不支持对基站生产测试全流程进行管控的问题。
根据本发明的一个实施例，提供了一种基站产品的生产测试方法，包括：在测试工位上扫描基站产品的条码，以获取与所述条码相对应的所述基站产品的测试参数、测试版本和物料代码信息；根据所述测试参数、测试版本和所述物料代码信息，对所述基站产品进行版本管控流程处理；按照所述版本管控流程获取对应的生产测试包，并根据所述生产测试包按照所述基站产品的工序管控流程对所述基站产品进行生产测试。
在一个示例性实施例中，在测试工位上扫描基站产品的条码之前，还包括：通过权限管控判断以对所述基站产品进行授权，其中，所述授权的权限至少包括以下之一，客户平台测试软件权限、数据平台客户端权限、监控中心权限以及远程运维权限。
在一个示例性实施例中，在测试工位上扫描基站产品的条码之前，还包括：为测试工位注册设备号并选择绑定所述基站产品和对应的工序。
在一个示例性实施例中，还包括：当测试工位报废或使用时限超过预设时间阈值，注销所述测试工位的设备号。
在一个示例性实施例中，根据所述测试参数、测试版本和所述物料代码信息，对所述基站产品进行版本管控流程处理之前，还包括：在服务器云端配置所述基站产品的测试参数和测试版本，其中，所述测试参数至少包括以下之一：模块类型、基站产品种类、料单归类、标准工序库以及基站产品种类工序。
在一个示例性实施例中，根据所述生产测试包按照所述基站产品的工序管控流程对所述基站产品进行生产测试，包括：将生产测试包中N个测试工序设为一个库位，其中，N为正整数；在当前库位接收时，判断前一库位的所有测试工序是否满足质量要求，若满足则运行当前库位中的测试工序，若不满足则移交至故障品处理库位；在当前库位移交时，判断当前库位的所有测试工序是否满足质量要求，若满足则移交至后一库位，若不满足则移交至所述故障品处理库位。
在一个示例性实施例中，所述库位包括：接收节点、合格品移交节点、故障品移交节点。
在一个示例性实施例中，其中，库位与库位之间通过扫描点进行基站产品的移入和移除。
在一个示例性实施例中，在根据所述生产测试包按照所述基站产品的工序管控流程对所述基站产品进行生产测试之后，还包括：汇总版本管控和工序管控的管控结果，获取所述基站产品的最终测试结果，并记录所述最终测试结果。
在一个示例性实施例中，还包括：当同一基站产品在不同地域进行测试时，通过数据平台为主地域配置中心配置测试参数和测试版本，并将所述测试参数和测试版本同步至各分地域配置中心，以使所述各分地域根据所述测试参数和测试版本进行基站产品的生产测试。
在一个示例性实施例中，根据所述生产测试包按照所述基站产品的工序管控流程对所述基站产品进行生产测试之前，还包括：确定所述基站产品所在的分地域，从所述确定的分地域配置中心中获取对应的测试参数和测试版本。
在一个示例性实施例中，还包括：通过扫描所述基站产品的条码获取料单，根据所述料单从服务器云端获取对应的测试版本以实现测试版本的升级。
根据本发明的另一个实施例，提供了一种基站产品的生产测试装置，包括：扫描模块，设置为在测试工位上扫描基站产品的条码，以获取与所述条码相对应的所述基站产品的测试参数、测试版本和物料代码信息；版本管控模块，设置为根据所述测试参数、测试版本和所述物料代码信息，对所述基站产品进行版本管控流程处理；工序管控模块，设置为按照所述版本管控流程获取对应的生产测试包，并根据所述生产测试包按照所述基站产品的工序管控流程对所述基站产品进行生产测试。
在一个示例性实施例中，还包括：授权模块，设置为通过权限管控判断以对所述基站产品进行授权，其中，所述授权的权限至少包括以下之一，客户平台测试软件权限、数据平台客户端权限、监控中心权限以及远程运维权限。
在一个示例性实施例中，注册模块，设置为为测试工位注册设备号并选择绑定所述基站产品和对应的工序。
在一个示例性实施例中，汇总模块，设置为汇总版本管控和工序管控的管控结果，获取所述基站产品的最终测试结果，并记录所述最终测试结果。
在一个示例性实施例中，升级模块，设置为通过扫描所述基站产品的条码获取料单，根 据所述料单从服务器云端获取对应的测试版本以实现测试版本的升级。
根据本发明的又一个实施例，还提供了一种计算机可读存储介质，所述计算机可读存储介质中存储有计算机程序，其中，所述计算机程序被设置为运行时执行上述任一项方法实施例中的步骤。
根据本发明的又一个实施例，还提供了一种电子装置，包括存储器和处理器，所述存储器中存储有计算机程序，所述处理器被设置为运行所述计算机程序以执行上述任一项方法实施例中的步骤。
在本发明实施例中，利用同一分配到条码传递信息流，可实现生产测试流程实时管控，通过工序管控流程，可及时发现故障品，防止故障品流入后续工序。因此，可以解决相关技术中不支持对基站生产测试全流程进行管控的问题，达到提升产品质量的效果。
附图说明
图1是相关技术中某基站产品生产测试工艺流程的示意图；
图2是根据本发明实施例的基础配置与业务应用分层设计示意图；
图3是根据本发明实施例的基站产品的生产测试方法的流程图；
图4是根据本发明实施例的基站产品的生产测试装置的结构框图；
图5是根据本发明另一实施例的基站产品的生产测试装置的结构框图；
图6是根据本发明再一实施例的基站产品的生产测试装置的结构框图；
图7是根据本发明又一实施例的基站产品的生产测试装置的结构框图；
图8是根据本发明实施例的基站生产测试的物理架构图；
图9是根据本发明是实施例基站生产测试系统逻辑示意图；
图10是根据本发明实施例的基站产品生产测试过程与自动管控方法流程图；
图11是根据本发明实施例的编排管控模型示意图；
图12是根据本发明实施例的柔性工序配置模型的示意图；
图13是根据本发明实施例的基站产品的工序管控方法的流程图；
图14是根据本发明实施例的基站产品多地生产配置同步过程示意图；
图15是根据本发明实施例的版本升级过程示意图。
具体实施方式
下文中将参考附图并结合实施例来详细说明本发明的实施例。
图2是根据本发明实施例的基础配置与业务应用分层设计示意图，在本实施例中，通过产品生产信息数字化配置，为工序管控、版本管控、测试工装等模块提供基础数据支撑，实现配置统一管理，分级配置、配置实时更新、灵活扩展。
在本实施例中提供了一种运行于上述物理架构上的基站产品的生产测试方法，图3是根据本发明实施例的基站产品的生产测试方法的流程图，如图3所示，该流程包括如下步骤：
步骤S302，在测试工位上扫描基站产品的条码，以获取与所述条码相对应的所述基站产品的测试参数、测试版本和物料代码信息；
步骤S304，根据所述测试参数、测试版本和所述物料代码信息，对所述基站产品进行版本管控流程处理；
步骤S306，按照所述版本管控流程获取对应的生产测试包，并根据所述生产测试包按照所述基站产品的工序管控流程对所述基站产品进行生产测试。
在本实施例的步骤S302之前，还可以包括：通过权限管控判断以对所述基站产品进行授权，其中，所述授权的权限至少包括以下之一，客户平台测试软件权限、数据平台客户端权限、监控中心权限以及远程运维权限。
在本实施例的步骤S302之前，还可以包括：为测试工位注册设备号并选择绑定所述基站产品和对应的工序。
在本实施例中，还可以包括：当测试工位报废或使用时限超过预设时间阈值，注销所述测试工位的设备号。
在本实施例的步骤S304之前，还可以包括：在服务器云端配置所述基站产品的测试参数和测试版本，其中，所述测试参数至少包括以下之一：模块类型、基站产品种类、料单归类、标准工序库以及基站产品种类工序。
在本实施例的步骤S306中，还可以包括：将生产测试包中N个测试工序设为一个库位，其中，N为正整数；在当前库位接收时，判断前一库位的所有测试工序是否满足质量要求，若满足则运行当前库位中的测试工序，若不满足则移交至故障品处理库位；在当前库位移交时，判断当前库位的所有测试工序是否满足质量要求，若满足则移交至后一库位，若不满足则移交至所述故障品处理库位。
在一个示例性实施例中，所述库位包括：接收节点、合格品移交节点、故障品移交节点。
在一个示例性实施例中，其中，库位与库位之间通过扫描点进行基站产品的移入和移除。
在一个本实施例的步骤S306之后，还可以包括：汇总版本管控和工序管控的管控结果，获取所述基站产品的最终测试结果，并记录所述最终测试结果。
在本实施例中，还可以包括：当同一基站产品在不同地域进行测试时，通过数据平台为主地域配置中心配置测试参数和测试版本，并将所述测试参数和测试版本同步至各分地域配置中心，以使所述各分地域根据所述测试参数和测试版本进行基站产品的生产测试。
在一个示例性实施例中，在步骤S304之前，还可以包括：确定所述基站产品所在的分地域，从所述确定的分地域配置中心中获取对应的测试参数和测试版本。
在本实施例中，还可以包括：通过扫描所述基站产品的条码获取料单，根据所述料单从服务器云端获取对应的测试版本以实现测试版本的升级。
通过上述步骤，利用同一分配到条码传递信息流，可实现生产测试流程实时管控，支持测试参数、版本可灵活配置、同一产品多地域同时生产，特别是提出工序管控模型，包括编排管控模型、柔性工序配置模型，且首次把编排技术应用到生产测试工序及库位周转管控流程的管控中，实现生产工艺管控流程可视化、可定制化、易维护、实时性，同时实现生产测试过程管控与生产自动盘点合一。因此，可以解决相关技术中不支持对基站生产测试全流程进行管控的问题，达到提升产品质量的效果。
通过以上的实施方式的描述，本领域的技术人员可以清楚地了解到根据上述实施例的方法可借助软件加必需的通用硬件平台的方式来实现，当然也可以通过硬件，但很多情况下前者是更佳的实施方式。基于这样的理解，本发明的技术方案本质上或者说对现有技术做出贡献的部分可以以软件基站产品的形式体现出来，该计算机软件基站产品存储在一个存储介质(如只读存储器/随机存取存储器(Read-Only Memory/Random Access Memory，ROM/RAM)、 磁碟、光盘)中，包括若干指令用以使得一台终端设备(可以是手机，计算机，服务器，或者网络设备等)执行本发明各个实施例所述的方法。
在本实施例中还提供了一种基站产品的生产测试装置，该装置用于实现上述实施例及优选实施方式，已经进行过说明的不再赘述。如以下所使用的，术语“模块”可以实现预定功能的软件和/或硬件的组合。尽管以下实施例所描述的装置较佳地以软件来实现，但是硬件，或者软件和硬件的组合的实现也是可能并被构想的。
图4是根据本发明实施例的基站产品的生产测试装置的结构框图，如图4所示，该装置包括：扫描模块31、版本管控模块32和工序管控模块33。
扫描模块31，设置为在测试工位上扫描基站产品的条码，以获取与所述条码相对应的所述基站产品的测试参数、测试版本和物料代码信息；
版本管控模块32，设置为根据所述测试参数、测试版本和所述物料代码信息，对所述基站产品进行版本管控流程处理；
工序管控模块33，设置为按照所述版本管控流程获取对应的生产测试包，并根据所述生产测试包按照所述基站产品的工序管控流程对所述基站产品进行生产测试。
图5是根据本发明实施例的基站产品的生产测试装置的结构框图，如图5所示，该装置除包括图4所示的所有模块外，还包括：
授权模块34，设置为通过权限管控判断以对所述基站产品进行授权，其中，所述授权的权限至少包括以下之一，客户平台测试软件权限、数据平台客户端权限、监控中心权限以及远程运维权限。
图6是根据本发明实施例的基站产品的生产测试装置的结构框图，如图6所示，该装置除包括图5所示的所有模块外，还包括：
注册模块35，设置为为测试工位注册设备号并选择绑定所述基站产品和对应的工序。
图7是根据本发明实施例的基站产品的生产测试装置的结构框图，如图7所示，该装置除包括图6所示的所有模块外，还包括：
汇总模块36，设置为汇总版本管控和工序管控的管控结果，获取所述基站产品的最终测试结果，并记录所述最终测试结果。
需要说明的是，上述各个模块是可以通过软件或硬件来实现的，对于后者，可以通过以下方式实现，但不限于此：上述模块均位于同一处理器中；或者，上述各个模块以任意组合的形式分别位于不同的处理器中。
为了便于对本发明所提供的技术方案的理解，下面将结合具体场景的实施例进行详细描述。
图8是根据本发明实施例的基站生产测试的物理架构图。本申请实施例可以运行于图3所示物理架构上，如图8所示，该网络架构包括：基站被测物10、多个测试工位20、测试网络30、代理服务器40、文件服务器集群50、测试数据库服务器集群60以及管控数据库集群70。
其中，每个测试工位20都需要配置条码枪，测试工位20电脑配置2个网卡，其中一个网卡连接测试环境，另外一个网卡连接生产专用测试网络30；代理服务器40与工作站连接。在本实施例中，测试工位20获取测试参数后，扫描条码，经过配置管控和版本管控获取测试版本，连接基站被测物10开始测试，代理服务器40从文件服务器集群50中获取测试版本和 配置文件信息，将并发访问请求均衡分发到测试数据库服务器集群60中，关键结果数据上传到管控数据库集群70中。测试数据上传到数据库服务器，同时生成的过程文件上传到文件服务器50中。
在本实施例中，基站被测物10相当于上述实施例中的基站产品，测试工位20在功能上包含了上述实施例中的扫描模块31的部分功能；代理服务器40在功能上包含了上述实施例中的扫描模块31的部分功能；测试数据库服务器集群60在功能上包含了上述实施例中的版本管控模块32和工序管控模块33的功能；管控数据库集群70在功能上相当于上述实施例中的汇总模块36。
在本实施例中，通过测试端、服务端、代理服务器集群、文件服务器集群、数据库服务器集群、负载均衡、文件及数据库同步技术、生产专网等，提供可靠、可扩展、可支持多地生产的生产测试及管控系统。
图9是根据本发明是实施例基站生产测试系统逻辑示意图，如图9所示，该系统逻辑包括：测试工位310负责基站功能测试，经过权限分配320，获取认证信息和权限清单，进入测试系统，测试系统扫描条码，通过配置管理模块330获取相应的测试配置参数和通过指标，同时，设备管控中要进行设备号注册，没有注册的设备号无法介入系统，如果设备号有变更，通过设备号变更界面进行变更。应用代理模块350分为代理适配层和代理层，与下层做好接口工作。通过版本管控360获取到测试版本和模板文件，通过工序管控370，经过工艺流程中的若干工序，获取测试结果。
在本实施例中，由于基站产品的生产测试过程中工序较多，整个网络的状态、服务器的状态等无法通过人为的方式进行监控，因此，通过远程运维模块380对整个全流程过程进行远程运维，包括工位的状态、正常测试、维修测试以及生产测试等各种异常。
在本实施例中，提出生产管控模型，通过编排的方式，实现工艺流程图形化及可定制化，支持生产的柔性化管控，该技术中抽象出生产管控的模型：编排管控模型、柔性工序配置模型，分别解决库位间周转管控和测试工序管控问题，编排管控模型中提供基础组件，各组件可按产品选择不同的管控逻辑，该方式可快速支持工艺流程调整，服务端配置后即可实时应用到生产；柔性工序配置模型可支持工序定义定制的管控策略，通过以上模型定义产品的生产管控，即可满足各产品管控流程可定制的管控需求。
图10是根据本发明实施例的基站产品生产测试过程与自动管控方法流程图，如图10所述，该方法包括如下步骤：
步骤S1001，在服务器云端配置测试通过标准。
具体地，先配置产品类型，即对工装被测试物进行大、中、小类的归类定义，作为版本管控、工序管控以及通用查询等具体业务的配置输入条件和/或查询输入条件，因此，定义时需要全面考虑是否满足相关业务需求。
步骤S1002，在服务器云端配置测试的版本文件。
具体地，测试工装版本的管理使用版本管控平台，包括版本的上传、测试、发布等，可以实现版本统一管理、自动部署和更新。更新的版本包括嵌入式前台、桌面后台软件、发货商用版本。在本实施例中，上述版本都需要支持更新和下载。
步骤S1003，在服务器上进行权限管控判断，进行授权。
具体地，包括客户平台测试软件权限，数据平台客户端权限，监控中心权限和远程运维 权限等；权限的设计包括用户、用户组、用户角色、用户权限三级权限方案，也支持用户与特权的二级权限方案。
在本实施例中，可设计每个人的权限均不同，作为接口人可开通最全的权限，但是接口人并不是把自己的权限全部开通给其他人员，而是根据不同的职责进行开通。
步骤S1004，设备号自动注册，绑定产品工序。
具体地，设备号是一组符号，用来标识一个产品的一个工序对应的一台电脑的编号，它是唯一的。在本实施例中，测试工位第一次使用时自动注册设备号，判断注册成功后可测试。可选择绑定产品和工序，其余需绑定的自动完成。
在本实施例中，测试工位可在必要时进行注销，包括：测试工位电脑坏或者报废可注销、电脑在生产工序互换后，能够自动重新注册新工序，老的设备号可注销、网卡更换后可注销老设备号、根据时间限制和/或设备使用情况(例如，如果设备不在线状态超过半年)，可自动注销设备号。
步骤S1005，在测试工位上进行条码扫描，开始测试。
具体地，经过权限管控判断后，应用服务器对比权限结果，返回授权清单。测试工程师获取权限后，开始进行扫描测试，测试系统与制造执行系统(Manufacturing Execution System，MES)进行对接，获取到改条码的物料代码信息，进入版本管控流程。
步骤S1006，在服务器上进行版本管控流程处理。
具体地，在服务器上进行版本管控流程处理中，版本管控流程获取条码和物料代码信息，结合配置管控中的“模块类型”、“产品大中小类”、“料单归类”、“标准工序库”、“产品中类工序”等配置信息。逐步按照“按产品指定工序软件”、“按产品指定测试工程”、“配置版本号”、“上传工装版本”、“按产品中类配置生产测试包”、“按物料代码指定生产测试包”的步骤进行版本流程处理。测试平台软件获取到对应的软件包开始测试。
步骤S1007，在服务器上进行工序管控流程处理。
具体地，测试平台软件获取到对应的软件包开始测试，准备生成该工序的测试记录。在生成测试记录前，需要经过一些判断。首先管控需要区分地域A还是地域B，根据不同的地域，代理服务器去选择查地域A或地域B的分中心服务器，管控配置数据需要总中心下发到地域A和地域B的分中心，管控只访问地域A的分中心、分线服务器或者地域B的分中心、分线服务器。不需要从地域A直接去访问地域B的，也不会从地域B去访问地域A的。需要手动处理已经在地域A生产过的管控数据和分线数据。
在本实施例中，工序管控的目的在于杜绝故障单板、未测试单板流到下一工序，以及对生产流程做基本的控制。首先需要设计产品的工艺流程，工艺流程包括SMT部分、功能测试(Function Test，FT)部分、部件装配部分、整机预测试、整机高温测试、整机高温后测试、整机包装、成品入库等等流程。通过对每个流程节点的控制，判断前工序测试结果，以及逻辑正确性，防止产品流出到后续工序。
步骤S1008，输出管控结果。
具体地，通过前面的各个工序管控流程，最后汇总出管控结果记录集，通过管控记录，可以对产品进行追溯，出厂记录查询，生产过程盘点，提升生产效率和出厂质量。
本发明的实施例还提供了一种计算机可读存储介质，该计算机可读存储介质中存储有计算机程序，其中，该计算机程序被设置为运行时执行上述任一项方法实施例中的步骤。
在本发明实施例中，生产工序管控是生产测试管控系统的重要模块，为了支持灵活工艺的流程管控，支持生产的柔性化管控，实现各产品可定制的工序管控流程和管控业务逻辑，本发明提出生产管控模型，通过拖拽式编排方式实现生产管控流程，实现工艺流程可定制化、可视化。
在本实施例中，针对复杂的生产过程管控，进行业务抽象建模，提出编排管控模型和柔性工序配置模型，分别解决库位周转管控和测试工序测试结果的管控，表1解释了模型中的流程、库位、工序、扫描点的概念：
表1
Figure PCTCN2022078413-appb-000001
在本发明实施例中，针对库位周转管控提出了编排管控模型，模型中包含6个基础要素，表2是基础要素的定义，不同的产品根据基础要素编排产品的周转管控流程，编排管控模型详见图11。
表2
Figure PCTCN2022078413-appb-000002
图12是根据本发明实施例的柔性工序配置模型的示意图，在本实施例中，针对测试工序测试结果的管控，提出柔性工序配置模型，该模型属性包括测试工序名称、维修工序、兼容工序、工序测试通过标准、工序管控顺序、复测管控、所属库位等管控属性，产品根据该模型可定制产品的生产工序集管控策略，同一产品可根据不同的工艺路径定制多种生产工序集管控策略，在库位周转扫描及每个工序启动测试时,系统根据选路算法动态加载符合的生产工序集管控策略，实现生产柔性工序管控。
在柔性工序配置模型中，所属库位属性，定义了工序所属的库位，在当前库位接收时，判断前一库位的所有工序是否已满足质量要求，在本库位移交时判断本库位中所有工序是否已满足质量要求，通过编排周转管控模型和柔性工序配置模型结合，形成一个完整的生产管控模型，实现了生产的库位周转管控及工序测试结果管控，实现灵活编排生产的管控流程。
图13是根据本发明实施例的基站产品的工序管控方法流程图，如图13所示，该方法包括如下步骤：
步骤S1301，从半成品库房开始生产测试流程。
步骤S1302，按配置领料。
步骤S1303，版本下载。具体地，领到物料后版本下载工位进行版本并行下载工序
步骤S1304，模块测试。具体地，版本下载工位完成后，基站模块测试工位进行模块测试。
步骤S1305，性能测试。
具体地，射频性能测试工位与基站模块测试工位上的测试工序为并列工序，两个工位都是归属于模块测试工序，测试不分前后，可以划分成一类工序，即模块测试工序；
步骤S1306，整机装配。
具体地，各种模块测试完成后，进入整机装配工位。即负责条码扫描以及存储整机与部件的装配关系。在这里可以判断前面的几道工序是否测试通过，如果通过，则允许装配，否则不允许装配。
步骤S1307，高温前测试。
具体地，整机装配完成后进入高温前整机测试工位，在这里可以判断前面的步骤S1306中的整机装配工序是否测试通过，如果通过，则允许进行高温前测试，否则不允许进行高温前测试。
步骤S1308，高温测试
具体地，在高温前测试工序完成后，基站的整机将进行高温测试，高温测试会判断步骤S1307中的测试结果，由于高温时后台无法记录数据，采用前台自测试方式测试，测试结果记录入文件保存。
步骤S1309，高温后测试。
具体地，高温测试完成后，进入高温后数据测试工位，读取高温中的文件记录，解析高温过程，在这里可以判断前面的步骤S1308中的工序是否测试通过，如果通过，则允许进行高温后回读测试，否则不允许进行高温后回读测试。
在本实施例中，高温后的测试包括对整机进行射频写表，通过后台写入表数据到整机中，并且还有整机射频指标测试工位，主要测试整机前反向无线指标，在本工序可以判断前面的 工序是否测试通过，如果通过，则允许进行前反向指标测试，否则不允许进行前反向指标测试。其次整机业务测试可以采用手动打电话的方式测试，还没有采用自动测试的方式，暂时不录入自动测试工序中。
步骤S1310，包装管控。
具体地，高温后测试完成后，会进入包装工序环节，此工序是入库前最后一道防线，不仅要判断步骤S1309中工序的结果，还要判断前面所有工序的结果和测试顺序是否正确。
步骤S1311，成品库。
具体地，基站经过包装后进入成品库，等待物流运输。
上述只是一个实例，其他产品可能工序管控方式不同。基站生产工艺复杂，不同的产品，生产工艺流程不一样，测试工序不同，所以要求生产管控需要能支持灵活配置，支持不同产品不同配置，且能根据需求对节点管控，同时能支持工艺流程快速调整，配置更新后立即可应用到生产。
在本实施例中，在基站产品生产的过程中，由于成本、场地容量等原因，存在同一产品在不同地域进行测试情况，需要保障多地域独立生产，互不影响，测试工序、通过标准、测试版本、生产管控流程等关键参数实现一次配置，多地域测试同时应用，保障各地域有效生产。
图14是根据本发明实施例的基站产品多地生产配置同步过程示意图。如图14所示，在主地域通过数据平台端配置工序、通过标准、测试版本、生产管控流程等测试关键参数到主地域配置中心；通过数据同步服务及文件同步服务实时同步配置数据及版本文件到各地域生产配置中心,同时通过文件校验和业务校验、同步预警等保证数据的一致性；关键测试参数统一由主地域下发，各地域保持一致，不允许在非主地域配置。在也可以通过数据平台端注册本地域的特殊测试信息及查询分析本地域的测试数据。
各地域测试端通过代理服务器从本地域的配置中心中获取关键测试参数及版本进行测试，测试数据上传到本地域测试数据中心，保障各地域独立生产。通过本实施例，可实现同一产品在不同地域进行测试。
在基站测试中涉及的测试工位上万个，切换不同的产品测试工装版本不同，需要能支持工装测试版本灵活升级，版本自动下发。图15是根据本发明实施例的版本升级过程示意图，通过在服务端进行产品版本配置，测试终端通过条码获取料单，通过料单即可获取到对应的版本，实现版本灵活升级，自动下发的功能，解决版本由人工手动部署工作量大，版本部署错误的问题。
本实施例在服务器云端配置测试的版本文件，测试工装版本的管理使用版本管控平台，包括版本的上传、测试、发布等，可以实现版本统一管理、自动部署和更新。更新的版本包括嵌入式前台、桌面后台软件、发货商用版本，这些版本都需要支持更新和下载。
通过本发明的上述实施例，全流程的生产自动测试及管控方法，可支持测试参数、版本可灵活配置、同一产品多地域同时生产；且首次把编排技术应用到生产测试工序及库位周转管控流程的管控中，实现生产工艺管控流程可视化、可定制化、易维护、实时性，同时实现生产测试过程管控与生产自动盘点合一。
在一个示例性实施例中，上述计算机可读存储介质可以包括但不限于：U盘、只读存储器(Read-Only Memory，简称为ROM)、随机存取存储器(Random Access Memory，简称为RAM)、 移动硬盘、磁碟或者光盘等各种可以存储计算机程序的介质。
本发明的实施例还提供了一种电子装置，包括存储器和处理器，该存储器中存储有计算机程序，该处理器被设置为运行计算机程序以执行上述任一项方法实施例中的步骤。
在一个示例性实施例中，上述电子装置还可以包括传输设备以及输入输出设备，其中，该传输设备和上述处理器连接，该输入输出设备和上述处理器连接。
本实施例中的具体示例可以参考上述实施例及示例性实施方式中所描述的示例，本实施例在此不再赘述。
显然，本领域的技术人员应该明白，上述的本发明的各模块或各步骤可以用通用的计算装置来实现，它们可以集中在单个的计算装置上，或者分布在多个计算装置所组成的网络上，它们可以用计算装置可执行的程序代码来实现，从而，可以将它们存储在存储装置中由计算装置来执行，并且在某些情况下，可以以不同于此处的顺序执行所示出或描述的步骤，或者将它们分别制作成各个集成电路模块，或者将它们中的多个模块或步骤制作成单个集成电路模块来实现。这样，本发明不限制于任何特定的硬件和软件结合。
以上所述仅为本发明的优选实施例而已，并不用于限制本发明，对于本领域的技术人员来说，本发明可以有各种更改和变化。凡在本发明的原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。

Claims (19)

  1. 一种基站产品的生产测试方法，包括：
    在测试工位上扫描基站产品的条码，以获取与所述条码相对应的所述基站产品的测试参数、测试版本和物料代码信息；
    根据所述测试参数、测试版本和所述物料代码信息，对所述基站产品进行版本管控流程处理；
    按照所述版本管控流程获取对应的生产测试包，并根据所述生产测试包按照所述基站产品的工序管控流程对所述基站产品进行生产测试。
  2. 根据权利要求1所述的方法，其中，在测试工位上扫描基站产品的条码之前，还包括：
    通过权限管控判断以对所述基站产品进行授权，其中，所述授权的权限至少包括以下之一：客户平台测试软件权限、数据平台客户端权限、监控中心权限以及远程运维权限。
  3. 根据权利要求1所述的方法，其中，在测试工位上扫描基站产品的条码之前，还包括：为测试工位注册设备号并选择绑定所述基站产品和对应的工序。
  4. 根据权利要求3所述的方法，所述方法还包括：
    当测试工位报废或使用时限超过预设时间阈值，注销所述测试工位的设备号。
  5. 根据权利要求1所述的方法，其中，根据所述测试参数、测试版本和所述物料代码信息对所述基站产品进行版本管控流程处理之前，还包括：
    在服务器云端配置所述基站产品的测试参数和测试版本，其中，所述测试参数至少包括以下之一：模块类型、基站产品种类、料单归类、标准工序库以及基站产品种类工序。
  6. 根据权利要求1所述的方法，其中，根据所述生产测试包按照所述基站产品的工序管控流程对所述基站产品进行生产测试，包括：
    将生产测试包中N个测试工序设为一个库位，其中，N为正整数；
    在当前库位接收时，判断前一库位的所有测试工序是否满足质量要求，若满足则运行当前库位中的测试工序，若不满足则移交至故障品处理库位；
    在当前库位移交时，判断当前库位的所有测试工序是否满足质量要求，若满足则移交至后一库位，若不满足则移交至所述故障品处理库位。
  7. 根据权利要求6所述的方法，其中，所述库位包括：接收节点、合格品移交节点、故障品移交节点。
  8. 根据权利要求6所述的方法，其中，库位与库位之间通过扫描点进行基站产品的移入和移除。
  9. 根据权利要求1所述的方法，其中，在根据所述生产测试包按照所述基站产品的工序管控流程对所述基站产品进行生产测试之后，还包括：
    汇总版本管控和工序管控的管控结果，获取所述基站产品的最终测试结果，并记录所述最终测试结果。
  10. 根据权利要求1所述的方法，所述方法还包括：
    当同一基站产品在不同地域进行测试时，通过数据平台为主地域配置中心配置测试参数和测试版本，并将所述测试参数和测试版本同步至各分地域配置中心，以使所述各分地域根据所述测试参数和测试版本进行基站产品的生产测试。
  11. 根据权利要求10所述的方法，其中，根据所述生产测试包按照所述基站产品的工序管控流程对所述基站产品进行生产测试之前，还包括：
    确定所述基站产品所在的分地域，从所述确定的分地域配置中心中获取对应的测试参数和测试版本。
  12. 根据权利要求1所述的方法，所述方法还包括：
    通过扫描所述基站产品的条码获取料单，根据所述料单从服务器云端获取对应的测试版本以实现测试版本的升级。
  13. 一种基站产品的生产测试装置，包括：
    扫描模块，设置为在测试工位上扫描基站产品的条码，以获取与所述条码相对应的所述基站产品的测试参数、测试版本和物料代码信息；
    版本管控模块，设置为根据所述测试参数、测试版本和所述物料代码信息，对所述基站产品进行版本管控流程处理；
    工序管控模块，设置为按照所述版本管控流程获取对应的生产测试包，并根据所述生产测试包按照所述基站产品的工序管控流程对所述基站产品进行生产测试。
  14. 根据权利要求13所述的装置，所述装置还包括：
    授权模块，设置为通过权限管控判断以对所述基站产品进行授权，其中，所述授权的权限至少包括以下之一，客户平台测试软件权限、数据平台客户端权限、监控中心权限以及远程运维权限。
  15. 根据权利要求13所述的装置，所述装置还包括：
    注册模块，设置为为测试工位注册设备号并选择绑定所述基站产品和对应的工序。
  16. 根据权利要求13所述的装置，所述装置还包括；
    汇总模块，设置为汇总版本管控和工序管控的管控结果，获取所述基站产品的最终测试结果，并记录所述最终测试结果。
  17. 根据权利要求13所述的装置，所述装置还包括：
    升级模块，设置为通过扫描所述基站产品的条码获取料单，根据所述料单从服务器云端获取对应的测试版本以实现测试版本的升级。
  18. 一种计算机可读存储介质，所述计算机可读存储介质中存储有计算机程序，其中， 所述计算机程序被处理器执行时实现所述权利要求1至12任一项中所述的方法的步骤。
  19. 一种电子装置，包括存储器、处理器以及存储在所述存储器上并可在所述处理器上运行的计算机程序，其中，所述处理器执行所述计算机程序时实现所述权利要求1至12任一项中所述的方法的步骤。
PCT/CN2022/078413 2021-12-16 2022-02-28 基站产品的生产测试方法及装置 WO2023108904A1 (zh)

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