WO2023104827A1 - Hellstrahler - Google Patents
Hellstrahler Download PDFInfo
- Publication number
- WO2023104827A1 WO2023104827A1 PCT/EP2022/084658 EP2022084658W WO2023104827A1 WO 2023104827 A1 WO2023104827 A1 WO 2023104827A1 EP 2022084658 W EP2022084658 W EP 2022084658W WO 2023104827 A1 WO2023104827 A1 WO 2023104827A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- combustion air
- supply
- burner
- radiant
- hydrogen
- Prior art date
Links
- 238000002485 combustion reaction Methods 0.000 claims abstract description 65
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims abstract description 39
- 239000001257 hydrogen Substances 0.000 claims abstract description 39
- 229910052739 hydrogen Inorganic materials 0.000 claims abstract description 39
- 239000002737 fuel gas Substances 0.000 claims abstract description 14
- 239000007789 gas Substances 0.000 claims description 40
- 239000000446 fuel Substances 0.000 claims description 16
- 230000003287 optical effect Effects 0.000 claims description 11
- 230000005855 radiation Effects 0.000 claims description 5
- 239000000567 combustion gas Substances 0.000 claims description 2
- 239000003570 air Substances 0.000 description 56
- 239000000203 mixture Substances 0.000 description 16
- 239000000919 ceramic Substances 0.000 description 7
- 239000003344 environmental pollutant Substances 0.000 description 6
- 231100000719 pollutant Toxicity 0.000 description 6
- 238000011161 development Methods 0.000 description 5
- 230000018109 developmental process Effects 0.000 description 5
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 4
- 239000001301 oxygen Substances 0.000 description 4
- 229910052760 oxygen Inorganic materials 0.000 description 4
- MWUXSHHQAYIFBG-UHFFFAOYSA-N Nitric oxide Chemical compound O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 3
- 238000001514 detection method Methods 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- 239000012080 ambient air Substances 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002091 carbon monoxide Inorganic materials 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/12—Radiant burners
- F23D14/14—Radiant burners using screens or perforated plates
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23C—METHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN A CARRIER GAS OR AIR
- F23C2202/00—Fluegas recirculation
- F23C2202/10—Premixing fluegas with fuel and combustion air
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23C—METHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN A CARRIER GAS OR AIR
- F23C2202/00—Fluegas recirculation
- F23C2202/50—Control of recirculation rate
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23C—METHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN A CARRIER GAS OR AIR
- F23C2900/00—Special features of, or arrangements for combustion apparatus using fluid fuels or solid fuels suspended in air; Combustion processes therefor
- F23C2900/9901—Combustion process using hydrogen, hydrogen peroxide water or brown gas as fuel
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D2203/00—Gaseous fuel burners
- F23D2203/005—Radiant burner heads
Definitions
- the invention relates to a light radiator, with a burner, a fan and a radiant plate that serves as a radiation surface and is provided with flame passage channels, the burner being connected to a fuel gas supply, the fan being set up to supply combustion air to the burner, the burner being set up to cause a flat glow of the radiant panel.
- infrared heaters are often used to heat production and storage facilities. These generate infrared radiation, which is used to generate heat.
- infrared heaters compared to conventional heating systems is that they emit their heat with almost no loss. On the other hand, draughts, as they occur with conventional combustion systems, are avoided.
- Infrared radiators are divided into light and dark radiators. While with dark radiators the heat is generated by burning a fuel gas-air mixture in a closed tube, in which the surface of the tube heated by the hot gases generated emits the heat mainly as radiation, with bright radiators a fuel gas-air mixture is applied to the surface of one or more of these arranged ceramic radiant panels burned. Either natural gas or liquid gas (propane gas or biogas) is used as the fuel gas.
- the name "light heater” is based on the visible combustion of the combustible gas-air mixture on the ceramic radiant panel, which glows as a result.
- the ceramic radiant panel has flame passage channels arranged parallel to one another with frequently conical indentations attached to the radiation side.
- the flame formation occurs essentially in the depressions, as a result of which the side walls of the depressions and the webs formed between the depressions are heated uniformly.
- the ceramic radiant panel can reach temperatures of 950°C and more.
- the combustion gases are released into the room air delivered.
- Such luminous radiators are described, for example, in EP 2 014 980 A1.
- DE 10 2014 019 766 A1 also describes a light radiator in which the calorific value of the fuel gas is determined by means of sensors and the supply of combustion air is regulated as a function of the optimal mixing ratio for this purpose.
- the modern light radiators have proven themselves in practice and have relatively low pollutant emissions with a high level of efficiency.
- the object of the present invention is to provide a light radiator whose pollutant emissions are further reduced with at least the same level of efficiency. According to the invention, this object is solved by the features of the characterizing part of patent claim 1.
- a light radiator which has an efficiency that is at least the same as in the prior art and in which the pollutant emissions are reduced. Due to the fact that the fuel gas supply is preferably connected exclusively to a hydrogen source, the exhaust gas theoretically does not contain any carbon-containing pollutants such as carbon monoxide, carbon dioxide or hydrocarbons, since hydrogen does not contain any carbon.
- the hydrogen supply and the fan are designed and aligned in such a way that the hydrogen flow and the combustion air flow are set at an angle to one another, the angle preferably being less than or equal to 90 degrees and greater than or equal to 45 degrees. This achieves good mixing of hydrogen and combustion air.
- a reflector is arranged, which encloses the radiating surface of the radiant panel and delimits an exhaust gas chamber, with a combustion air mixing chamber being arranged upstream of the burner, which is connected to a combustion air source and the exhaust gas chamber.
- the exhaust gas chamber is connected to the combustion air mixing chamber via an ejector, the driving medium of the ejector being combustion air introduced by the blower and the medium sucked into the combustion air mixing chamber being exhaust gas located in the exhaust gas chamber.
- An adjusting device is preferably arranged, via which the ratio of the volumetric flow of combustion air to the volumetric flow of exhaust gas sucked in by the ejector can be adjusted.
- the combustion air mixing space is arranged inside the fan. This results in good mixing of combustion air and exhaust gas.
- the hydrogen supply is routed over a surface area via a distributor plate, which is arranged parallel at a distance from the radiant plate and which delimits a fuel mixing chamber.
- a distributor plate which is arranged parallel at a distance from the radiant plate and which delimits a fuel mixing chamber.
- the fuel gas supply can also be connected to a hydrogen/combustion air mixture source, with the hydrogen concentration in the mixture being supplied above the upper explosion limit, which is why the hydrogen/combustion air mixture is not ignitable. In this way, only a very small amount of acid substance content in the combustion air introduced into the mixing chamber.
- a supply air duct is arranged which at least partially encompasses the distributor plate and which is connected to the blower.
- the supply air duct is preferably designed in such a way that combustion air flows over the entire surface of the distributor plate. This achieves uniform mixing with the hydrogen flowing through the distributor plate.
- an optical sensor is arranged, which is set up to detect at least one parameter of the flame generated by the burner.
- the sensor is advantageously a UV sensor. This achieves flame detection of the invisible hydrogen flame.
- the optical sensor is aligned with the radiant panel at a preferably obtuse angle. This achieves reliable flame detection.
- a reflector is arranged which encloses the radiant panel at least in regions and is provided with a window, the optical sensor being aligned from outside the reflector through the window onto the radiant panel. This achieves flame detection in a position of the sensor that is protected from heat.
- the optical sensor is connected to an actuating device connected to the blower for interrupting and/or adjusting the supply of combustion air.
- the optical sensor is preferably connected to an actuating device connected to the fuel gas feed for interrupting and/or adjusting the hydrogen feed. This enables the combustion air/hydrogen mixture to be influenced or the hydrogen supply to be switched off depending on the state of the flame.
- the actuating device is connected to a control and regulation module that is programmed to adjust the flame properties using stored setpoint parameters by changing the amounts of hydrogen and/or combustion air.
- FIG. 1 shows the schematic representation of a light radiator
- FIG. 2 shows the schematic representation of a light radiator in a further embodiment
- Figure 3 shows the schematic representation of a light radiator in a third embodiment
- FIG. 4 shows the schematic representation of a light radiator in a fourth embodiment with distributor plate and radiant panel.
- the light radiator chosen as an exemplary embodiment according to FIG. A reflector 4 is arranged around the burner 1 .
- the burner 1 comprises a fuel mixing chamber 11 delimited by a ceramic radiant plate 12 .
- the ceramic radiant panel 12 is provided in a known manner with a hole pattern extending over the entire surface, which is formed from cylindrical flame passage channels which are formed on the outwardly directed side of the radiant panel 12 to widen conically.
- a hydrogen feed 2 is arranged orthogonally to the radiant plate 12 opposite it and opens into the fuel mixing chamber 11 .
- a pressure line 31 opens into the fuel mixing chamber 11 , which is connected to the blower 3 .
- the fan 3 is connected on its suction side to an ejector 32, the driving connection of which is connected to a combustion air supply 33 and the suction connection of which is connected to an exhaust gas supply line 34 which is routed through the reflector.
- a recirculation diaphragm 35 is arranged in the exhaust gas supply line 34 .
- the combustion air flow sucked in by the blower 3 through the combustion air supply 33 serves here as a driving medium, through which a part of the exhaust gas cushion 381 located inside the reflector 4 is sucked in through the recirculation orifice 35 .
- the proportion of the exhaust gas stream in the combustion air stream can be adjusted by the recirculation orifice 35, which in turn determines the oxygen content of the exhaust gas/combustion air stream mixture.
- the rest of the exhaust gas stream flows out of the reflector 4 into the ambient air.
- a combustion air mixing chamber 39 is integrated into the fan 3 .
- the fuel mixing chamber 11 is supplied by the blower 3 with an exhaust gas/combustion air mixture, which is ignited with the hydrogen stream introduced by the hydrogen supply 2 after exiting through the radiant plate 12 by an ignition electrode 13 arranged on the burner 1 outside in front of the radiant plate 12. whereby a flame carpet is generated on the outside of the radiant panel 12 .
- the combustion essentially takes place in the conically widened sections of the flame passage channels of the radiant panel 12, as a result of which the latter is heated to a bright red glow on its outer surface.
- the flame temperature can be regulated by the oxygen content of the exhaust gas/combustion air flow mixture, which can be adjusted via the recirculation orifice 35 .
- a hydrogen feed line 2 is in turn arranged orthogonally thereto, which feeds into the fuel mixing chamber 11 .
- a pressure line 31 opens into the mixing chamber, which is connected to the blower 3.
- the fan 3 is connected on the suction side to a combustion air supply, with an ejector 36 being installed in the pressure line 31 within the reflector 4. is set, through which a pressure line 31 radially spanning suction gap 37 is formed.
- the section of the pressure line 31 adjoining the ejector 36 forms the combustion air mixing chamber 37.
- the combustion air flow introduced into the pressure line 31 via the blower 3 sucks in an exhaust gas flow 38 via the suction gap 37 from the exhaust gas cushion 381 formed inside the reflector 4 and mixes with the combustion air flow.
- the exhaust gas/combustion air mixture exiting the combustion air mixing chamber 37 of the pressure line 31 is mixed in the fuel mixing chamber 11 with the hydrogen stream introduced by the hydrogen supply 2 and again, after exiting through the radiant panel 12, by a flow on the burner 1 outside in front of the radiant panel 12 arranged the ignition electrode 13 ignited.
- a UV sensor 43 is introduced into the sensor holder and is connected via an electrical line 44 to an actuating device (not shown) for interrupting the supply of hydrogen.
- the UV sensor 43 is aligned at an angle of 45° to the radiant panel 12 . If no flame is detected by the UV sensor 43, the supply of hydrogen is interrupted by the actuating device.
- the actuating device or a control and regulation module connected to it can also be additionally connected to the ignition electrode 13 and set up in such a way that if no flame is detected, the ignition electrode 13 is first activated and only after a further absence of a flame is there an interruption the hydrogen supply takes place.
- a burner 5 is arranged, which in turn is connected to a blower 3 .
- the burner 5 comprises a fuel mixing chamber 51 which is delimited by a ceramic radiant plate 52 .
- a hydrogen feed 2 is arranged orthogonally to the radiant plate 52 opposite it and opens into the fuel mixing chamber 51 .
- a distributor plate 53 is arranged parallel to the radiant plate 52 between the hydrogen feed line 2 and the radiant plate 52 .
- the distributor plate 53 is flat chig with a hole pattern formed by cylindrical bushings.
- the hydrogen feed 2 is connected to the distributor plate 53 via a hood-shaped section 21, so that hydrogen flows through the distributor plate 53 over a large area.
- the fuel mixing chamber 51 is arranged enclosing an air inlet duct 54 whose nozzles 55 are aligned in an imaginary plane parallel to the distributor plate 53 .
- the supply air duct 54 is connected to the fan 3, through which it is fed.
- the blower 3 is connected on its suction side to an ejector 32 according to the first exemplary embodiment, the driving connection of which is connected to a combustion air supply 33 and the suction connection of which is connected to an exhaust gas supply line 34 which is routed through the reflector 4 .
- a recirculation orifice 35 is arranged in the exhaust gas supply line 34 .
- the combustion air sucked in by the blower 3 through the combustion air supply 33 serves here in turn as a driving medium, through which a part of the exhaust gas cushion 381 located inside the reflector 4 is sucked in through the recirculation orifice 35 .
- the proportion of the exhaust gas stream in the combustion air stream can also be adjusted here by the recirculation orifice 35, which in turn determines the oxygen content of the exhaust gas/combustion air stream mixture.
- the rest of the exhaust gas stream flows out of the reflector 4 into the ambient air.
- the combustion air mixing chamber 39 is also integrated into the fan 3 here.
- an exhaust gas/combustion air mixture is fed to the fuel mixing chamber 51 by the blower 3 via the air inlet duct 54, which mixture flows over the surface of the distributor plate 53 and which mixes with the hydrogen flowing through the distributor plate 53 before it passes through an ignition electrode arranged in the fuel mixing chamber 51 13 is ignited.
- the channels of the radiant panel 52 are flowed through by the hot combustion exhaust gas and thus brought to the required temperature.
- the distribution plate 53 is cooled by the two-dimensional exhaust gas/combustion air mixture flow generated by the supply air duct 54 above the distribution plate 53 , as a result of which a flashback through the distribution plate 53 is prevented.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Gas Burners (AREA)
Abstract
Description
Claims
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CA3219585A CA3219585A1 (en) | 2021-12-10 | 2022-12-06 | Bright radiator |
DE112022003634.6T DE112022003634A5 (de) | 2021-12-10 | 2022-12-06 | Hellstrahler |
CN202280030726.2A CN117242299A (zh) | 2021-12-10 | 2022-12-06 | 亮式辐射器 |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP21213687.3 | 2021-12-10 | ||
EP21213687.3A EP4194752B1 (de) | 2021-12-10 | 2021-12-10 | Hellstrahler |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2023104827A1 true WO2023104827A1 (de) | 2023-06-15 |
Family
ID=78829441
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP2022/084658 WO2023104827A1 (de) | 2021-12-10 | 2022-12-06 | Hellstrahler |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP4194752B1 (de) |
CN (1) | CN117242299A (de) |
CA (1) | CA3219585A1 (de) |
DE (1) | DE112022003634A5 (de) |
WO (1) | WO2023104827A1 (de) |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0457954A2 (de) * | 1990-05-25 | 1991-11-27 | Schwank GmbH | Strahlungsbrenner |
EP2014980A1 (de) | 2007-07-13 | 2009-01-14 | Schwank GmbH | Keramische Brennerplatte |
US20170307212A1 (en) * | 2016-04-26 | 2017-10-26 | Clearsign Combustion Corporation | Fuel nozzle assembly for a burner including a perforated flame holder |
DE102014019766A1 (de) | 2014-05-05 | 2018-08-09 | Schwank Gmbh | Infrarotstrahler |
US20200056781A1 (en) * | 2017-03-02 | 2020-02-20 | Clearsign Combustion Corporation | Combustion system with perforated flame holder and swirl stablized preheating flame |
EP3916693A1 (de) * | 2020-05-28 | 2021-12-01 | Bosch Thermotechnology Ltd (UK) | Verfahren zum betrieb einer ausfallsicherungsvorrichtung eines flammensensors |
-
2021
- 2021-12-10 EP EP21213687.3A patent/EP4194752B1/de active Active
-
2022
- 2022-12-06 DE DE112022003634.6T patent/DE112022003634A5/de active Pending
- 2022-12-06 WO PCT/EP2022/084658 patent/WO2023104827A1/de active Application Filing
- 2022-12-06 CN CN202280030726.2A patent/CN117242299A/zh active Pending
- 2022-12-06 CA CA3219585A patent/CA3219585A1/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0457954A2 (de) * | 1990-05-25 | 1991-11-27 | Schwank GmbH | Strahlungsbrenner |
EP2014980A1 (de) | 2007-07-13 | 2009-01-14 | Schwank GmbH | Keramische Brennerplatte |
DE102014019766A1 (de) | 2014-05-05 | 2018-08-09 | Schwank Gmbh | Infrarotstrahler |
US20170307212A1 (en) * | 2016-04-26 | 2017-10-26 | Clearsign Combustion Corporation | Fuel nozzle assembly for a burner including a perforated flame holder |
US20200056781A1 (en) * | 2017-03-02 | 2020-02-20 | Clearsign Combustion Corporation | Combustion system with perforated flame holder and swirl stablized preheating flame |
EP3916693A1 (de) * | 2020-05-28 | 2021-12-01 | Bosch Thermotechnology Ltd (UK) | Verfahren zum betrieb einer ausfallsicherungsvorrichtung eines flammensensors |
Also Published As
Publication number | Publication date |
---|---|
EP4194752B1 (de) | 2024-01-31 |
CA3219585A1 (en) | 2023-06-15 |
CN117242299A (zh) | 2023-12-15 |
DE112022003634A5 (de) | 2024-05-16 |
EP4194752C0 (de) | 2024-01-31 |
EP4194752A1 (de) | 2023-06-14 |
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