WO2023103108A1 - Forming device for continuous fiber reinforced composite pipe - Google Patents

Forming device for continuous fiber reinforced composite pipe Download PDF

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Publication number
WO2023103108A1
WO2023103108A1 PCT/CN2021/141392 CN2021141392W WO2023103108A1 WO 2023103108 A1 WO2023103108 A1 WO 2023103108A1 CN 2021141392 W CN2021141392 W CN 2021141392W WO 2023103108 A1 WO2023103108 A1 WO 2023103108A1
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WO
WIPO (PCT)
Prior art keywords
peripheral wall
reinforced composite
composite pipe
continuous fiber
fiber reinforced
Prior art date
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PCT/CN2021/141392
Other languages
French (fr)
Chinese (zh)
Inventor
汪鹏跃
陈卫
黄剑
周章湧
李海超
李辉
翁志浩
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公元股份有限公司
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Publication of WO2023103108A1 publication Critical patent/WO2023103108A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D23/00Producing tubular articles
    • B29D23/001Pipes; Pipe joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/09Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L57/00Protection of pipes or objects of similar shape against external or internal damage or wear
    • F16L57/02Protection of pipes or objects of similar shape against external or internal damage or wear against cracking or buckling
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L9/00Rigid pipes
    • F16L9/14Compound tubes, i.e. made of materials not wholly covered by any one of the preceding groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2023/00Tubular articles
    • B29L2023/22Tubes or pipes, i.e. rigid

Definitions

  • the invention belongs to the technical field of composite pipes and relates to a forming device for continuous fiber reinforced composite pipes.
  • Existing fiber-reinforced composite pipes are mainly continuous fiber-reinforced composite pipes.
  • the conventional technology is to first extrude the tube blank through an extruder, and then wind the reinforcing fiber on the tube blank through a winding machine. surface, and bonded by adhesive to form a reinforced fiber composite pipe.
  • a plastic pipe forming line disclosed in Chinese patent literature (application number: 201811640324.6; application publication number: CN109664479A).
  • the composite pipe produced by this manufacturing process needs to be wound in multiple layers to ensure that the prepared pipe reaches the required strength.
  • the bonding layer formed by directly winding the surface of the inner pipe is very small, and at the same time
  • the sequential winding of fibers in each layer often results in limited or no bonding in the area where the fibers are in contact, resulting in weak bonding between layers and limited improvement in the quality, especially the strength, of the composite pipe.
  • fiber reinforced composite pipes that form a multilayer structure by mixing chopped fibers into a hot melt and performing multilayer co-extrusion.
  • a co-extrusion die for rodent-resistant silicon core tubes disclosed in Chinese patent literature (application number: 202022849645.6), connects a confluent core at the front side of the forming core, so that the rodent-resistant silicon core tubes produced have a three-layer structure; The proportion of glass fiber contained in the layer and the inner layer is relatively small, and the proportion of glass fiber contained in the middle layer is relatively large, so that the mouse-proof silicon core tube can ensure good mechanical properties.
  • the co-extrusion of the continuous fiber composite pipe cannot be realized, but the chopped fibers can only be mixed into the hot melt for multi-layer co-extrusion to form a multi-layer fiber-reinforced composite pipe.
  • the pipe performance especially the difference in shear strength, is more obvious.
  • the purpose of the present invention is to solve the above problems in the existing technology, and propose a continuous fiber reinforced composite pipe forming equipment.
  • the technical problem solved by the present invention is: how to improve the strength of the fiber reinforced composite pipe.
  • a continuous fiber reinforced composite pipe forming equipment including a forming mold, a forming cavity is formed between the outer mold cover and the core mold of the forming mold, and it is characterized in that,
  • the molding equipment also includes an outer tube, one end of the outer tube extends into the outer mold cover through the front port of the outer mold cover, and a hole for fibers to pass through is formed between the outer peripheral wall of the outer tube and the inner peripheral wall of the outer mold cover.
  • An annular cavity, the forming cavity is provided with a cylindrical support tube sleeved outside the mandrel, the support tube is provided with feeding holes all over, the outer peripheral wall of the support tube and the outer mold sleeve There is a gap between the inner peripheral walls, and the outer tube is also provided with a feed channel for injecting molten material into the support cylinder.
  • the molding equipment is provided with an outer tube.
  • the continuous reinforcing fiber is wound on the outer peripheral wall of the outer tube by relying on the existing fiber winding device such as a winding machine.
  • An annular cavity is formed between the surrounding walls for the reinforcing fiber to pass through. Therefore, under the action of the tractor, the reinforcing fiber will continuously pass through the forming cavity of the forming mold, and after reaching the rear end of the supporting cylinder and detaching from the supporting cylinder, it will be separated from the supporting cylinder.
  • the molten materials intersect to form a composite state, and finally form a fiber-reinforced composite pipe that protrudes from the rear end of the forming mold, passes through the sizing cooling equipment, and then connects to the tractor.
  • the flow of molten material through the material hole will form a greater pressure, which can enhance the fluidity and plasticizing effect of the molten material.
  • the molten material can flow through the material hole and penetrate into the The interior of the reinforcing fiber is pre-soaked to the reinforcing fiber, so that the composite effect of the molten material and the reinforcing fiber is better, thereby improving the quality and strength of the product.
  • this continuous fiber reinforced composite pipe is completely different from the production principle of the existing equipment.
  • This forming equipment does not first extrude the tube blank through the extruder, and then wind the reinforcing fiber on the surface of the tube blank through the winding machine. Instead, the molten material and the continuous reinforcing fiber are formed into a composite pipe in one step in the molding mold, so that the molten material can be compatible and infiltrated with the reinforcing fiber in the molding mold, so the bonding effect is better, the strength is higher, and there is no
  • the composite pipe produced by the existing equipment has the problem that the strength of the pipe is weakened due to weak bonding between layers.
  • the supporting cylinder is arranged concentrically with the outer mold sleeve, and the outer peripheral wall of the supporting cylinder flush with the peripheral wall of the outer tube.
  • the molten material can flow through the gap smoothly, reach the rear end of the support tube and meet and compound with the reinforcing fibers, and part of the molten material passes through the support tube.
  • the feed holes pre-wet the reinforcing fibers.
  • the supporting cylinder and the outer mold sleeve are coaxially arranged, and the outer peripheral wall of the supporting cylinder is flush with the outer peripheral wall of the outer tube, so that the moving process of the reinforcing fiber in the forming mold is smooth, thereby ensuring the quality of the processed product.
  • the molding equipment also includes an extruder, the outer tube is pierced with a core tube connected with the extruder, and the inner hole of the core tube is the above-mentioned inlet
  • the front end of the mandrel is connected to a flow divider, the support cylinder is fixedly connected to the flow divider, and the outlet of the core tube is directly opposite to the flow divider.
  • the molten material extruded by the extruder is delivered to the molding die through the core tube located in the outer tube, and such a delivery method will not affect the winding of the reinforcing fiber on the outer peripheral wall of the outer tube.
  • the outlet of the core tube is directly opposite to the splitter, so that the splitter can diffuse the molten material flowing out of the core tube radially to the surroundings, which facilitates the heating and plasticization of the molten material, improves the bonding effect of the reinforcing fiber and the molten material, and then improves the strength of the pipeline .
  • the outlet end of the core pipe is also fixedly provided with a connecting sleeve, the outer peripheral wall of the connecting sleeve is against the inner peripheral wall of the outer pipe, and the flow divider passes through the tight
  • the firmware is fixedly connected to the connecting sleeve.
  • the connecting sleeve is provided with eight bolt through holes along its circumference
  • the shunt is provided with eight bolt holes corresponding to the bolt through holes one by one, and each bolt through hole is pierced with a bolt.
  • the bolts pass through the bolt through holes and are threadedly connected with the corresponding bolt holes.
  • the flow divider includes a cylindrical connection part and a splitter column arranged in the inner hole of the connection part, the splitter column is coaxially arranged with the connection part, and the The splitter column and the connection part are connected by several connecting pieces, and the front end of the splitter column has a splitter cone, and the splitter cone is opposite to the outlet of the core tube.
  • the molten material flowing out of the core tube is first diffused radially to the surrounding by the action of the splitter cone, and then by the action of the connecting piece to break up the molten material, so that the plasticizing effect of the molten material is further improved, and then the reinforcing fiber and The bonding effect of the molten material ensures the strength of the composite pipe.
  • the outer peripheral wall of the connecting part is provided with an annular stepped surface along the circumferential direction
  • the front end of the support cylinder is fixedly sleeved on the annular stepped surface
  • the support cylinder The outer peripheral wall and the outer peripheral wall of the connection part are flush with each other.
  • the supporting cylinder needs to be set in the air relative to the outer mold sleeve.
  • an annular stepped surface is provided on the outer peripheral wall of the connecting part along the circumferential direction, which not only meets the installation of the supporting cylinder, but also ensures the stability of the installation.
  • peripheral wall of the supporting cylinder, the peripheral wall of the outer tube and the peripheral wall of the connection part are flush with each other, so that the process of moving the reinforcing fiber in the forming mold is smooth, avoiding the scratching and damage of the reinforcing fiber, and thus ensuring the quality of the processed product.
  • the core mold includes a main body section, a conical splitter section connected to the front end of the main section and a sizing section connected to the rear end of the main section, and the outer diameter of the main section is less than The outer diameter of the sizing section, the support sleeve is sleeved on the outside of the main body section of the mandrel and the tapered splitter section.
  • the conical splitter section can further spread the molten material flowing out of the core tube radially to the surroundings, making the molten material into a thin ring shape, thereby further heating and plasticizing, and improving the strength of the reinforcing fiber and the molten material.
  • the combination effect thereby improving the strength of the pipeline.
  • the outer diameter setting of the sizing section ensures that the composite pipe has the required inner diameter after forming, and the outer diameter of the main section is smaller than that of the sizing section, so that the gap between the main section and the support cylinder is relatively large, thereby ensuring that the molten material
  • the flow rate ensures that the reinforcing fiber is fully compounded with the molten material, thereby ensuring the strength of the product.
  • the main body section and the sizing section are connected by an arc-shaped transition surface, and the rear end of the support cylinder is adjacent to the arc-shaped transition surface.
  • the reinforcing fiber After the reinforcing fiber reaches the rear end of the support cylinder, it will break away from the support cylinder and compound with the molten material there, and then protrude from between the sizing section and the outer mold sleeve.
  • the design of the arc-shaped transition surface can not only To ensure that the composite pipe stretches out of the mold smoothly, and at the same time scrape off the excess molten material on the reinforcing fiber to improve the quality of the product.
  • a central hole is opened on the conical splitter section of the mandrel, the rear end of the splitter column is plugged into the central hole, and the central hole is pierced with Bolts that are screwed to the splitter column and securely connect the mandrel to the splitter column.
  • the core mold also needs to be suspended relative to the outer mold sleeve, and the installation method of the core mold of the traditional forming mold obviously cannot meet this requirement.
  • this molding equipment opens a center hole on the core mold, inserts the rear end of the shunt column into the center hole, and then fixes it with bolts. This design can not only meet the installation requirements of the core mold suspended in the air, but also ensure its The installation is stable.
  • the forming equipment of the continuous fiber reinforced composite pipe has the following advantages:
  • the support cylinder forms a support for the reinforcing fiber on the one hand, so that the reinforcing fiber moves straight along the outer peripheral wall of the support cylinder, improving the molding quality of the pipe.
  • the supporting cylinder with feeding holes all over can also enhance the fluidity and plasticizing effect of the molten material.
  • the molten material can flow through the material holes and penetrate into the reinforcement. Inside the fiber, the reinforcing fiber is pre-soaked, so that the composite effect of the molten material and the reinforcing fiber is better, so that the produced composite pipe has a higher structural strength.
  • the molding equipment of this composite pipe is formed into a composite pipe by one-step molding of the molten material and continuous reinforcing fibers in the molding mold, so that the molten material can be compatible and infiltrated with the reinforcing fibers in the molding mold, so the bonding effect is better.
  • the strength is higher, and there is no problem that the strength of the pipeline is weakened due to the weak interlayer bonding existing in the composite pipeline produced by the existing equipment.
  • Fig. 1 is a cross-sectional view of a molding die in the present invention.
  • Fig. 2 is a schematic diagram of the three-dimensional structure of the support cylinder.
  • Fig. 3 is a schematic diagram of the three-dimensional structure of the splitter.
  • Fig. 4 is a three-dimensional structural schematic diagram of the composite pipe forming equipment.
  • Fig. 5 is a partial sectional view of the composite pipe forming equipment.
  • the molding equipment of this composite pipe includes molding die 1, winding machine 5, extruder 4 etc., as shown in Fig.
  • the molding equipment also includes an outer tube 2, one end of the outer tube 2 extends into the outer mold cover 1a from the front port 1a1 of the outer mold cover 1a, and a reinforcing fiber is formed between the outer peripheral wall of the outer tube 2 and the inner peripheral wall of the outer mold cover 1a.
  • the forming cavity 1c is provided with a cylindrical support tube 1e sleeved on the outside of the mandrel 1b, as shown in Figure 2, the support tube 1e is provided with feeding holes 1e1 all over, supporting There is a gap between the outer peripheral wall of the cylinder 1e and the inner peripheral wall of the outer mold casing 1a, there is a gap between the outer peripheral wall of the core mold 1b and the inner peripheral wall of the support cylinder 1e, and the support cylinder 1e is coaxially arranged with the outer mold casing 1a, and The outer peripheral wall of the support cylinder 1 e is flush with the outer peripheral wall of the outer tube 2 .
  • the mandrel 1b includes a main body section 1b1, a conical splitter section 1b2 connected to the front end of the main body section 1b1, and a fixed diameter section 1b3 connected to the rear end of the main body section 1b1, the outer diameter of the main body section 1b1 is smaller than the fixed diameter section.
  • the outer diameter of the diameter section 1b3, the support cylinder 1e is sheathed on the outside of the main section 1b1 of the mandrel 1b and the tapered splitter section 1b2.
  • the main body section 1b1 and the sizing section 1b3 are connected by an arc-shaped transition surface 1b4, and the rear end of the support cylinder 1e is adjacent to the arc-shaped transition surface 1b4.
  • a central hole 1b5 is opened on the conical splitter section 1b2 of the mandrel 1b, and the rear end of the splitter column 1f2 is plugged into the central hole 1b5, and the center hole 1b5 is pierced with a threaded screw with the splitter column 1f2. Connect and fix the mandrel 1b to the bolt 9 on the shunt column 1f2.
  • the outer tube 2 is also provided with a feed channel 31 for injecting molten material into the support cylinder 1e.
  • the outer tube 2 is pierced with a core tube 3 communicating with the extruder 4, the inner hole of the core tube 3 is the above-mentioned feed channel 31, the front end of the mandrel 1b is connected with a flow divider 1f, and the support tube 1e It is fixedly connected to the diverter 1f, and the outlet of the core tube 3 is directly opposite to the diverter 1f.
  • the molten material extruded by the extruder 4 is conveyed into the molding die 1 through the core pipe 3 located in the outer pipe 2 , and such a conveying method will not affect the winding of the reinforcing fiber on the outer peripheral wall of the outer pipe 2 .
  • the outlet of the core tube 3 is directly opposite to the flow divider 1f, so that the flow divider 1f can spread the molten material flowing out of the core tube 3 radially to the surroundings, which is convenient for heating and plasticizing the molten material, and improves the bonding effect of the reinforcing fiber and the molten material, thereby Increase the strength of the pipeline.
  • the outlet end of the core tube 3 is also fixedly provided with a connecting sleeve 6, the outer peripheral wall of the connecting sleeve 6 is against the inner peripheral wall of the outer tube 2, and the flow divider 1f is fixedly connected to the connecting sleeve through a fastener 7 6 on.
  • the connecting sleeve 6 is provided with eight holes 9 for bolts 9 along its circumference. As shown in FIG. A bolt 9 is perforated in each bolt 9 through hole, and the bolt 9 passes through the bolt 9 through hole and is threadedly connected with the corresponding bolt 9 hole 8 .
  • the flow divider 1f includes a cylindrical connection part 1f1 and a shunt column 1f2 arranged in the inner hole of the connection part 1f1.
  • the 1f1s are connected by several connecting pieces 1f3 , the front end of the splitter column 1f2 has a splitter cone 1f4 , and the splitter cone 1f4 faces the outlet of the core tube 3 .
  • the outer peripheral wall of the connecting part 1f1 is provided with an annular stepped surface 1f5 along the circumferential direction, the front end of the support cylinder 1e is fixedly sleeved on the annular stepped surface 1f5, the outer peripheral wall of the supporting cylinder 1e and the connecting part 1f1
  • the peripheral walls are flush with each other.
  • the molten material flowing out of the core tube 3 is first diffused in the radial direction by the splitter cone 1f4, and then is dispersed by the connecting piece 1f3 to further improve the plasticizing effect of the molten material, thereby improving Strengthen the bonding effect of fiber and molten material, so that the strength of the composite pipe is guaranteed.
  • the forming equipment is equipped with an outer tube 2, and relies on existing fiber winding devices, such as a winding machine 5 and an axial yarn feeding structure, to wrap continuous reinforcing fibers on the outer peripheral wall of the outer tube 2 during manufacture.
  • the axial yarn feeding structure covers the outer peripheral wall of the outer tube 2 with a number of continuous reinforcing fibers arranged axially along the outer tube 2 to form an axial fiber layer, and the winding machine 5 winds the continuous reinforcing fibers around the shaft in the circumferential direction. towards the outside of the fiber layer.
  • Forming mold 1a, outer mold sleeve; 1a1, front port; 1b, core mold; 1b1, main body section; 1b2, conical splitter section; Transition surface; 1b5, central hole; 1c, forming cavity; 1d, annular cavity; 1e, support cylinder; 1e1, feeding hole; 1f, splitter; 1f1, connecting part; ;1f4, splitter cone; 1f5, annular step surface; 2, outer tube; 3, core tube; 31, feed channel; 4, extruder; 5, winding machine; 6, connecting sleeve; 7, fastener ; 8, bolt holes; 9, bolts and other terms, but the possibility of using other terms is not excluded.
  • These terms are used only to describe and explain the essence of the present invention more conveniently; interpreting them as any kind of additional limitation is contrary to the spirit of the present invention.

Abstract

A forming device for a continuous fiber reinforced composite pipe, relating to the technical field of composite pipelines, and comprising a forming mold (1) and an outer pipe (2), wherein a forming cavity channel (1c) is formed between an outer mold sleeve (1a) and a core mold (1b) of the forming mold (1); one end of the outer pipe (2) extends into the outer mold sleeve (1a) from the front port of the outer mold sleeve (1a); an annular cavity channel (1d) through which fibers pass is formed between the outer circumferential wall of the outer pipe (2) and the inner circumferential wall of the outer mold sleeve (1a); a cylindrical supporting cylinder (1e) sleeved outside the core mold (1b) is arranged in the forming cavity channel (1c); material passing holes (1e1) are formed on the supporting cylinder (1e) in a distributed mode; a gap is formed between the outer circumferential wall of the supporting cylinder (1e) and the inner circumferential wall of the outer mold sleeve (1a); and a feeding channel used for injecting a molten material into the supporting cylinder (1e) is further formed in the outer pipe (2). According to the present forming device for the continuous fiber reinforced composite pipe, a composite pipeline produced by the forming device has the advantages of being high in strength and good in toughness.

Description

一种连续纤维增强复合管的成型设备Forming equipment for continuous fiber reinforced composite pipe 技术领域technical field
本发明属于复合管道技术领域,涉及一种连续纤维增强复合管的成型设备。The invention belongs to the technical field of composite pipes and relates to a forming device for continuous fiber reinforced composite pipes.
背景技术Background technique
随着城市的不断扩大建设、以及石油和天然气的不断开采,对运输管道的需求也越来越大。传统的钢制管道耐腐蚀性较差且不易搬运,已无法适应当前的需要。同时,我国主要石油及天然气多分布于沙漠、沼泽或山区,自然环境较为恶劣,铺设钢制管道时受自然环境的影响十分严重,又由于地面沉降、山体滑坡等原因使输送管道极其容易出现损坏现象。纤维增强复合管道由于其密度小,强度高,具有优异的机械性能,如良好的加工性能及其很好的耐化学稳定性能和耐热性能等,在一些复杂的环境中仍然可以长期稳定使用,因此受到广泛的应用。With the continuous expansion of cities and the continuous extraction of oil and natural gas, the demand for transportation pipelines is also increasing. Traditional steel pipes have poor corrosion resistance and are not easy to handle, so they can no longer meet the current needs. At the same time, my country's main oil and natural gas are mostly distributed in deserts, swamps or mountainous areas, and the natural environment is relatively harsh. When laying steel pipelines, it is seriously affected by the natural environment, and due to ground subsidence, landslides and other reasons, the pipelines are extremely prone to damage. Phenomenon. Due to its low density, high strength, and excellent mechanical properties, such as good processing performance, good chemical resistance and heat resistance, fiber reinforced composite pipes can still be used stably for a long time in some complex environments. Therefore, it is widely used.
现有的纤维增强复合管主要是连续纤维增强复合管,目前连续纤维增强复合管在制造时,常规技术是通过挤出机先挤出管坯,然后再通过缠绕机将增强纤维缠绕在管坯表面,并通过粘结剂粘合,形成增强纤维复合管道。如中国专利文献公开的一种塑料管道成型流水线(申请号:201811640324.6;申请公开号:CN109664479A)。该制造工艺所生产的复合管道要保证制备的管道到达要求的强度,通常需要进行多层缠绕,而由于连续纤维的厚度很小,其直接缠绕在内管表面形成的粘结层很小,同时各层纤维依次缠绕往往也会造成纤维之间接触的区域粘接力有限或者根本没有粘结,导致层间的粘结不结实,对复合管道质量尤其是强度的提高效果有限。Existing fiber-reinforced composite pipes are mainly continuous fiber-reinforced composite pipes. At present, when continuous fiber-reinforced composite pipes are manufactured, the conventional technology is to first extrude the tube blank through an extruder, and then wind the reinforcing fiber on the tube blank through a winding machine. surface, and bonded by adhesive to form a reinforced fiber composite pipe. For example, a plastic pipe forming line disclosed in Chinese patent literature (application number: 201811640324.6; application publication number: CN109664479A). The composite pipe produced by this manufacturing process needs to be wound in multiple layers to ensure that the prepared pipe reaches the required strength. However, due to the small thickness of the continuous fiber, the bonding layer formed by directly winding the surface of the inner pipe is very small, and at the same time The sequential winding of fibers in each layer often results in limited or no bonding in the area where the fibers are in contact, resulting in weak bonding between layers and limited improvement in the quality, especially the strength, of the composite pipe.
另外,除了连续增强纤维复合管之外,还有通过将将短切纤维混入热熔体中,进行多层共挤形成多层结构的纤维增强复合管。如中国专利文献公开的一种防鼠硅芯管的共挤模具(申请号:202022849645.6),在成型芯前侧连接合流芯,使其生产出来的防鼠硅芯管呈三层结构;其外层和内层中含有的玻璃纤维占比较小,中层含有的玻璃纤维占比较大,从而使该防鼠硅芯管在能够保证良好的力学性能。由于该模具结构的特性,无法实现连续纤维复合管的共挤,而只能将短切纤维混入热熔体中,进行多层共挤形成多层结构的纤维增强复合管道,相对于连续纤维增强复合管道而言,其管道性能尤其是抗剪切强度差异较为明显。In addition, in addition to continuous reinforced fiber composite pipes, there are also fiber reinforced composite pipes that form a multilayer structure by mixing chopped fibers into a hot melt and performing multilayer co-extrusion. For example, a co-extrusion die for rodent-resistant silicon core tubes disclosed in Chinese patent literature (application number: 202022849645.6), connects a confluent core at the front side of the forming core, so that the rodent-resistant silicon core tubes produced have a three-layer structure; The proportion of glass fiber contained in the layer and the inner layer is relatively small, and the proportion of glass fiber contained in the middle layer is relatively large, so that the mouse-proof silicon core tube can ensure good mechanical properties. Due to the characteristics of the mold structure, the co-extrusion of the continuous fiber composite pipe cannot be realized, but the chopped fibers can only be mixed into the hot melt for multi-layer co-extrusion to form a multi-layer fiber-reinforced composite pipe. For composite pipes, the pipe performance, especially the difference in shear strength, is more obvious.
发明内容Contents of the invention
本发明的目的是针对现有的技术存在上述问题,提出了一种连续纤维增强复合管的成型设备,本发明解决的技术问题是:如何提升纤维增强复合管道的强度。The purpose of the present invention is to solve the above problems in the existing technology, and propose a continuous fiber reinforced composite pipe forming equipment. The technical problem solved by the present invention is: how to improve the strength of the fiber reinforced composite pipe.
本发明的目的可通过下列技术方案来实现:一种连续纤维增强复合管的成型设备,包括成型模具,所述成型模具的外模套与芯模之间形成有成型腔道,其特征在于,本成型设备还包括外管,所述外管的一端由外模套的前端口伸入外模套内,所述外管的外周壁与外模套的内周壁之间形成供纤维穿过的环形腔道,所述成型腔道内设有套设在芯模外部的圆筒状的支撑筒,所述支撑筒上遍布设有过料孔,所述支撑筒的外周壁与外模套的内周壁之间具有间隙,所述外管中还设有用于将熔融料注入支撑筒内的进料通道。The purpose of the present invention can be achieved through the following technical solutions: a continuous fiber reinforced composite pipe forming equipment, including a forming mold, a forming cavity is formed between the outer mold cover and the core mold of the forming mold, and it is characterized in that, The molding equipment also includes an outer tube, one end of the outer tube extends into the outer mold cover through the front port of the outer mold cover, and a hole for fibers to pass through is formed between the outer peripheral wall of the outer tube and the inner peripheral wall of the outer mold cover. An annular cavity, the forming cavity is provided with a cylindrical support tube sleeved outside the mandrel, the support tube is provided with feeding holes all over, the outer peripheral wall of the support tube and the outer mold sleeve There is a gap between the inner peripheral walls, and the outer tube is also provided with a feed channel for injecting molten material into the support cylinder.
在进行管道生产的过程中,都需要利用牵引机向前牵拉制造成型的管道,以使管道连续不断地从成型模具内伸出,实现连续生产。本成型设备通过设置外管,在制造时,依靠现有的纤维缠绕装置如绕线机将连续增强纤维缠绕在外管的外周壁上,此时, 由于外管的外周壁与外模套的内周壁之间形成供增强纤维穿过的环形腔道,因此在牵引机的作用下,增强纤维会持续不断地经过成型模具的成型腔道,并在到达支撑筒的后端脱离支撑筒之后,与熔融料交汇形成复合状态,最终形成纤维增强复合管道从成型模具的后端伸出,经过定径冷却设备之后连接牵引机。In the process of pipeline production, it is necessary to use the tractor to pull the formed pipeline forward so that the pipeline can continuously protrude from the forming mold to realize continuous production. The molding equipment is provided with an outer tube. During manufacture, the continuous reinforcing fiber is wound on the outer peripheral wall of the outer tube by relying on the existing fiber winding device such as a winding machine. An annular cavity is formed between the surrounding walls for the reinforcing fiber to pass through. Therefore, under the action of the tractor, the reinforcing fiber will continuously pass through the forming cavity of the forming mold, and after reaching the rear end of the supporting cylinder and detaching from the supporting cylinder, it will be separated from the supporting cylinder. The molten materials intersect to form a composite state, and finally form a fiber-reinforced composite pipe that protrudes from the rear end of the forming mold, passes through the sizing cooling equipment, and then connects to the tractor.
本成型设备中,通过在成型腔道内设置支撑筒,支撑筒的外周壁与外模套的内周壁之间具有间隙,这样的设计使得支撑筒一方面对增强纤维形成了支撑,使得增强纤维沿着支撑筒的外周壁顺直地进行移动,提升管道的成型质量。另外,支撑筒上遍布设有过料孔,而进料通道将熔融料注入支撑筒内,因此部分熔融料会流经过料孔,类似于水管内的水流忽然流经一个小孔排出的情况,熔融料流经过料孔会形成较大的压力,能加强熔融料的流动性以及塑化效果,在增强纤维达到支撑筒的后端与熔融料交汇复合之前,熔融料能够流经过料孔并渗入增强纤维的内部,对增强纤维进行预浸润,从而使得熔融料与增强纤维复合效果更好,进而提升产品的质量以及强度。In this molding equipment, by setting the supporting cylinder in the molding channel, there is a gap between the outer peripheral wall of the supporting cylinder and the inner peripheral wall of the outer mold casing. This design makes the supporting cylinder support the reinforcing fiber on the one hand, so that the reinforcing fiber is along the It moves along the outer peripheral wall of the support cylinder in a straight line to improve the forming quality of the pipe. In addition, there are feed holes all over the support cylinder, and the feed channel injects the molten material into the support cylinder, so part of the molten material will flow through the feed holes, similar to the situation where the water in the water pipe suddenly flows through a small hole and is discharged. The flow of molten material through the material hole will form a greater pressure, which can enhance the fluidity and plasticizing effect of the molten material. Before the reinforcing fiber reaches the rear end of the support cylinder and meets the molten material to recombine, the molten material can flow through the material hole and penetrate into the The interior of the reinforcing fiber is pre-soaked to the reinforcing fiber, so that the composite effect of the molten material and the reinforcing fiber is better, thereby improving the quality and strength of the product.
另外,本连续纤维增强复合管的成型设备与现有设备的生产原理完全不同,本成型设备并非是先通过挤出机挤出管坯,然后再通过缠绕机将增强纤维缠绕在管坯表面,而是将熔融料以及连续的增强纤维在成型模具内一步成型为复合管道,这样熔融料能够在成型模具内与增强纤维进行相容、渗透,因此结合效果更好,强度更高,而不存在现有设备生产的复合管道存在的层间粘结不结实引起管道强度变弱的问题。In addition, the forming equipment of this continuous fiber reinforced composite pipe is completely different from the production principle of the existing equipment. This forming equipment does not first extrude the tube blank through the extruder, and then wind the reinforcing fiber on the surface of the tube blank through the winding machine. Instead, the molten material and the continuous reinforcing fiber are formed into a composite pipe in one step in the molding mold, so that the molten material can be compatible and infiltrated with the reinforcing fiber in the molding mold, so the bonding effect is better, the strength is higher, and there is no The composite pipe produced by the existing equipment has the problem that the strength of the pipe is weakened due to weak bonding between layers.
在上述的连续纤维增强复合管的成型设备中,所述芯模的外周壁与支撑筒的内周壁之间具有间隙,所述支撑筒与外模套同轴心设置,且支撑筒的外周壁与外管的外周壁齐平。芯模的外周壁与支撑筒的内周壁之间具有间隙,使得熔融料能顺利流过该间隙,到达支撑筒的后端与增强纤维交汇、复合,且部分熔融料则透过 支撑筒上的过料孔对增强纤维进行预浸润。支撑筒与外模套同轴心设置,且支撑筒的外周壁与外管的外周壁齐平,使得增强纤维在成型模具内移动的过程顺畅,进而保证加工产品的质量。In the above-mentioned continuous fiber reinforced composite pipe forming equipment, there is a gap between the outer peripheral wall of the mandrel and the inner peripheral wall of the supporting cylinder, the supporting cylinder is arranged concentrically with the outer mold sleeve, and the outer peripheral wall of the supporting cylinder flush with the peripheral wall of the outer tube. There is a gap between the outer peripheral wall of the mandrel and the inner peripheral wall of the support tube, so that the molten material can flow through the gap smoothly, reach the rear end of the support tube and meet and compound with the reinforcing fibers, and part of the molten material passes through the support tube. The feed holes pre-wet the reinforcing fibers. The supporting cylinder and the outer mold sleeve are coaxially arranged, and the outer peripheral wall of the supporting cylinder is flush with the outer peripheral wall of the outer tube, so that the moving process of the reinforcing fiber in the forming mold is smooth, thereby ensuring the quality of the processed product.
在上述的连续纤维增强复合管的成型设备中,本成型设备还包括挤出机,所述外管内穿设有与挤出机相连通的芯管,所述芯管的内孔为上述的进料通道,所述芯模的前端连接有分流器,所述支撑筒固连在分流器上,所述芯管的出口与分流器正对。通过位于外管内的芯管来将挤出机挤出的熔融料输送至成型模具内,这样的输送方式不会影响在外管的外周壁上进行增强纤维的缠绕。芯管的出口与分流器正对,使得分流器能将芯管流出的熔融料沿径向向四周扩散,便于熔融料加热塑化,提升增强纤维与熔融料的结合效果,进而提升管道的强度。In the molding equipment of the above-mentioned continuous fiber reinforced composite pipe, the molding equipment also includes an extruder, the outer tube is pierced with a core tube connected with the extruder, and the inner hole of the core tube is the above-mentioned inlet The front end of the mandrel is connected to a flow divider, the support cylinder is fixedly connected to the flow divider, and the outlet of the core tube is directly opposite to the flow divider. The molten material extruded by the extruder is delivered to the molding die through the core tube located in the outer tube, and such a delivery method will not affect the winding of the reinforcing fiber on the outer peripheral wall of the outer tube. The outlet of the core tube is directly opposite to the splitter, so that the splitter can diffuse the molten material flowing out of the core tube radially to the surroundings, which facilitates the heating and plasticization of the molten material, improves the bonding effect of the reinforcing fiber and the molten material, and then improves the strength of the pipeline .
在上述的连续纤维增强复合管的成型设备中,所述芯管的出口端还固定套设有连接套,所述连接套的外周壁抵靠在外管的内周壁上,所述分流器通过紧固件固连在所述连接套上。通过这样的设计,一方面保证了芯管出口端的稳定性,另一方面实现了分流器和支撑筒的安装,使得分流器和支撑筒的外周壁均与外模套的内周壁形成供增强纤维穿过的间隙。作为优选,连接套上沿其周向开设有八个螺栓过孔,分流器上与开设有八个与螺栓过孔一一对应设置的螺栓孔,每个螺栓过孔内均穿设有螺栓,螺栓穿过螺栓过孔与对应的螺栓孔螺纹连接。In the above-mentioned continuous fiber reinforced composite pipe forming equipment, the outlet end of the core pipe is also fixedly provided with a connecting sleeve, the outer peripheral wall of the connecting sleeve is against the inner peripheral wall of the outer pipe, and the flow divider passes through the tight The firmware is fixedly connected to the connecting sleeve. Through this design, on the one hand, the stability of the outlet end of the core tube is ensured, and on the other hand, the installation of the flow divider and the support cylinder is realized, so that the outer peripheral walls of the flow divider and the support cylinder are formed with the inner peripheral wall of the outer mold casing for reinforcing fiber through the gap. Preferably, the connecting sleeve is provided with eight bolt through holes along its circumference, and the shunt is provided with eight bolt holes corresponding to the bolt through holes one by one, and each bolt through hole is pierced with a bolt. The bolts pass through the bolt through holes and are threadedly connected with the corresponding bolt holes.
在上述的连续纤维增强复合管的成型设备中,所述分流器包括呈圆筒状的连接部和设置在连接部内孔中的分流柱,所述分流柱与连接部同轴心设置,所述分流柱与连接部之间通过若干连接片连接,所述分流柱的前端具有分流锥,所述分流锥与芯管的出口正对。芯管流出的熔融料先受到分流锥的作用沿径向向四周扩散,之后又会受到连接片的作用,对熔融料进行打散,使得熔融料的塑化效果进一步提升,进而提升增强纤维与熔融料的结合效 果,使复合管的强度得到保证。In the above-mentioned continuous fiber-reinforced composite pipe forming equipment, the flow divider includes a cylindrical connection part and a splitter column arranged in the inner hole of the connection part, the splitter column is coaxially arranged with the connection part, and the The splitter column and the connection part are connected by several connecting pieces, and the front end of the splitter column has a splitter cone, and the splitter cone is opposite to the outlet of the core tube. The molten material flowing out of the core tube is first diffused radially to the surrounding by the action of the splitter cone, and then by the action of the connecting piece to break up the molten material, so that the plasticizing effect of the molten material is further improved, and then the reinforcing fiber and The bonding effect of the molten material ensures the strength of the composite pipe.
在上述的连续纤维增强复合管的成型设备中,所述连接部的外周壁上沿周向设有环形台阶面,所述支撑筒的前端固定套设在所述环形台阶面上,所述支撑筒的外周壁与连接部的外周壁相互齐平。支撑筒需要相对于外模套悬空设置,此时通过在连接部的外周壁上沿周向设有环形台阶面,不仅满足了支撑筒的安装,而且保证了安装的稳定性。支撑筒的外周壁、外管的外周壁以及连接部的外周壁相互齐平,使得增强纤维在成型模具内移动的过程顺畅,避免增强纤维刮伤受损,进而保证加工产品的质量。In the above-mentioned molding equipment for continuous fiber reinforced composite pipe, the outer peripheral wall of the connecting part is provided with an annular stepped surface along the circumferential direction, the front end of the support cylinder is fixedly sleeved on the annular stepped surface, and the support cylinder The outer peripheral wall and the outer peripheral wall of the connection part are flush with each other. The supporting cylinder needs to be set in the air relative to the outer mold sleeve. At this time, an annular stepped surface is provided on the outer peripheral wall of the connecting part along the circumferential direction, which not only meets the installation of the supporting cylinder, but also ensures the stability of the installation. The peripheral wall of the supporting cylinder, the peripheral wall of the outer tube and the peripheral wall of the connection part are flush with each other, so that the process of moving the reinforcing fiber in the forming mold is smooth, avoiding the scratching and damage of the reinforcing fiber, and thus ensuring the quality of the processed product.
在上述的连续纤维增强复合管的成型设备中,所述芯模包括主体段、连接于主体段前端的锥形分流段和连接于主体段后端的定径段,所述主体段的外径小于定径段的外径,所述支撑筒套设在芯模的主体段以及锥形分流段的外部。通常成型模具都自带加热元件,锥形分流段能进一步将芯管流出的熔融料沿径向向四周扩散,使熔融料变成薄环状,从而进一步加热塑化,提升增强纤维与熔融料的结合效果,进而提升管道的强度。定径段的外径设置保证复合管道成型后具有所需的内径尺寸,而主体段的外径小于定径段的外径,使得主体段与支撑筒之间间隙相对较大,进而保证熔融料的流通量,保证增强纤维与熔融料充分复合,进而保证产品的强度。In the above-mentioned molding equipment for continuous fiber reinforced composite pipe, the core mold includes a main body section, a conical splitter section connected to the front end of the main section and a sizing section connected to the rear end of the main section, and the outer diameter of the main section is less than The outer diameter of the sizing section, the support sleeve is sleeved on the outside of the main body section of the mandrel and the tapered splitter section. Usually the forming mold has its own heating element, and the conical splitter section can further spread the molten material flowing out of the core tube radially to the surroundings, making the molten material into a thin ring shape, thereby further heating and plasticizing, and improving the strength of the reinforcing fiber and the molten material. The combination effect, thereby improving the strength of the pipeline. The outer diameter setting of the sizing section ensures that the composite pipe has the required inner diameter after forming, and the outer diameter of the main section is smaller than that of the sizing section, so that the gap between the main section and the support cylinder is relatively large, thereby ensuring that the molten material The flow rate ensures that the reinforcing fiber is fully compounded with the molten material, thereby ensuring the strength of the product.
在上述的连续纤维增强复合管的成型设备中,所述主体段和定径段之间通过弧形过渡面连接,所述支撑筒的后端与该弧形过渡面相邻近。增强纤维达到支撑筒的后端之后,会脱离支撑筒与该处的熔融料向进行复合,然后再从定径段与外模套之间伸出,此时,弧形过渡面的设计不仅能保证复合管顺畅伸出模具,同时还能将增强纤维上多余的熔融料刮除,以提升产品的质量。In the above-mentioned continuous fiber-reinforced composite pipe forming equipment, the main body section and the sizing section are connected by an arc-shaped transition surface, and the rear end of the support cylinder is adjacent to the arc-shaped transition surface. After the reinforcing fiber reaches the rear end of the support cylinder, it will break away from the support cylinder and compound with the molten material there, and then protrude from between the sizing section and the outer mold sleeve. At this time, the design of the arc-shaped transition surface can not only To ensure that the composite pipe stretches out of the mold smoothly, and at the same time scrape off the excess molten material on the reinforcing fiber to improve the quality of the product.
在上述的连续纤维增强复合管的成型设备中,所述芯模的锥形分流段上开设有中心孔,所述分流柱的后端插接至中心孔内, 所述中心孔内穿设有与分流柱螺接并将芯模固定连接在分流柱上的螺栓。同样的,由于本成型模具特殊的生产方式,使得芯模也需要相对于外模套悬空设置,而传统成型模具的芯模的安装方式显然无法满足该需求。鉴于此,本成型设备通过芯模上开设中心孔,将分流柱的后端与中心孔插接,然后再利用螺栓固定,这样的设计不仅能满足芯模的悬空设置的安装需求,而且保证其安装稳定。In the above-mentioned continuous fiber reinforced composite pipe forming equipment, a central hole is opened on the conical splitter section of the mandrel, the rear end of the splitter column is plugged into the central hole, and the central hole is pierced with Bolts that are screwed to the splitter column and securely connect the mandrel to the splitter column. Similarly, due to the special production method of the forming mold, the core mold also needs to be suspended relative to the outer mold sleeve, and the installation method of the core mold of the traditional forming mold obviously cannot meet this requirement. In view of this, this molding equipment opens a center hole on the core mold, inserts the rear end of the shunt column into the center hole, and then fixes it with bolts. This design can not only meet the installation requirements of the core mold suspended in the air, but also ensure its The installation is stable.
与现有技术相比,本连续纤维增强复合管的成型设备具有以下优点:Compared with the prior art, the forming equipment of the continuous fiber reinforced composite pipe has the following advantages:
1、本成型设备中,通过在成型腔道内设置支撑筒,支撑筒一方面对增强纤维形成了支撑,使得增强纤维沿着支撑筒的外周壁顺直地进行移动,提升管道的成型质量。另外,遍布设有过料孔的支撑筒还能加强熔融料的流动性以及塑化效果,在增强纤维达到支撑筒的后端与熔融料交汇复合之前,熔融料能够流经过料孔并渗入增强纤维的内部,对增强纤维进行预浸润,从而使得熔融料与增强纤维复合效果更好,使得生产的复合管道具有较高的结构强度。1. In this molding equipment, by setting a support cylinder in the forming cavity, the support cylinder forms a support for the reinforcing fiber on the one hand, so that the reinforcing fiber moves straight along the outer peripheral wall of the support cylinder, improving the molding quality of the pipe. In addition, the supporting cylinder with feeding holes all over can also enhance the fluidity and plasticizing effect of the molten material. Before the reinforcing fiber reaches the rear end of the supporting cylinder and meets the molten material to recombine, the molten material can flow through the material holes and penetrate into the reinforcement. Inside the fiber, the reinforcing fiber is pre-soaked, so that the composite effect of the molten material and the reinforcing fiber is better, so that the produced composite pipe has a higher structural strength.
2、本复合管的成型设备通过将熔融料以及连续的增强纤维在成型模具内一步成型为复合管道,这样熔融料能够在成型模具内与增强纤维进行相容、渗透,因此结合效果更好,强度更高,而不存在现有设备生产的复合管道存在的层间粘结不结实引起管道强度变弱的问题。2. The molding equipment of this composite pipe is formed into a composite pipe by one-step molding of the molten material and continuous reinforcing fibers in the molding mold, so that the molten material can be compatible and infiltrated with the reinforcing fibers in the molding mold, so the bonding effect is better. The strength is higher, and there is no problem that the strength of the pipeline is weakened due to the weak interlayer bonding existing in the composite pipeline produced by the existing equipment.
附图说明Description of drawings
图1是本发明中成型模具的剖视图。Fig. 1 is a cross-sectional view of a molding die in the present invention.
图2是支撑筒的立体结构示意图。Fig. 2 is a schematic diagram of the three-dimensional structure of the support cylinder.
图3是分流器的立体结构示意图。Fig. 3 is a schematic diagram of the three-dimensional structure of the splitter.
图4是本复合管成型设备的立体结构示意图。Fig. 4 is a three-dimensional structural schematic diagram of the composite pipe forming equipment.
图5是本复合管成型设备的局部剖视图。Fig. 5 is a partial sectional view of the composite pipe forming equipment.
图中,1、成型模具;1a、外模套;1a1、前端口;1b、芯模;1b1、主体段;1b2、锥形分流段;1b3、定径段;1b4、弧形过渡面;1b5、中心孔;1c、成型腔道;1d、环形腔道;1e、支撑筒;1e1、过料孔;1f、分流器;1f1、连接部;1f2、分流柱;1f3、连接片;1f4、分流锥;1f5、环形台阶面;2、外管;3、芯管;31、进料通道;4、挤出机;5、绕线机;6、连接套;7、紧固件;8、螺栓孔;9、螺栓。In the figure, 1. Forming mold; 1a, outer mold sleeve; 1a1, front port; 1b, mandrel; 1b1, main body section; 1b2, conical splitter section; 1b3, sizing section; , central hole; 1c, forming cavity; 1d, annular cavity; 1e, support cylinder; 1e1, feeding hole; 1f, diverter; 1f1, connecting part; cone; 1f5, annular step surface; 2, outer tube; 3, core tube; 31, feed channel; 4, extruder; 5, winding machine; 6, connecting sleeve; 7, fastener; 8, bolt Holes; 9, bolts.
具体实施方式Detailed ways
以下是本发明的具体实施例并结合附图,对本发明的技术方案作进一步的描述,但本发明并不限于这一实施例。The following is a specific embodiment of the present invention and in conjunction with the accompanying drawings, further describes the technical solution of the present invention, but the present invention is not limited to this embodiment.
本复合管的成型设备包括成型模具1、绕线机5、挤出机4等,如图1所示,成型模具1的外模套1a与芯模1b之间形成有成型腔道1c,本成型设备还包括外管2,外管2的一端由外模套1a的前端口1a1伸入外模套1a内,外管2的外周壁与外模套1a的内周壁之间形成供增强纤维穿过的环形腔道1d,成型腔道1c内设有套设在芯模1b外部的圆筒状的支撑筒1e,如图2所示,支撑筒1e上遍布设有过料孔1e1,支撑筒1e的外周壁与外模套1a的内周壁之间具有间隙,芯模1b的外周壁与支撑筒1e的内周壁之间具有间隙,支撑筒1e与外模套1a同轴心设置,且支撑筒1e的外周壁与外管2的外周壁齐平。芯模1b的外周壁与支撑筒1e的内周壁之间具有间隙,使得熔融料能顺利流过该间隙,到达支撑筒1e的后端与增强纤维交汇、复合,且部分熔融料则透过支撑筒1e上的过料孔1e1对增强纤维进行预浸润。The molding equipment of this composite pipe includes molding die 1, winding machine 5, extruder 4 etc., as shown in Fig. The molding equipment also includes an outer tube 2, one end of the outer tube 2 extends into the outer mold cover 1a from the front port 1a1 of the outer mold cover 1a, and a reinforcing fiber is formed between the outer peripheral wall of the outer tube 2 and the inner peripheral wall of the outer mold cover 1a. Through the annular cavity 1d, the forming cavity 1c is provided with a cylindrical support tube 1e sleeved on the outside of the mandrel 1b, as shown in Figure 2, the support tube 1e is provided with feeding holes 1e1 all over, supporting There is a gap between the outer peripheral wall of the cylinder 1e and the inner peripheral wall of the outer mold casing 1a, there is a gap between the outer peripheral wall of the core mold 1b and the inner peripheral wall of the support cylinder 1e, and the support cylinder 1e is coaxially arranged with the outer mold casing 1a, and The outer peripheral wall of the support cylinder 1 e is flush with the outer peripheral wall of the outer tube 2 . There is a gap between the outer peripheral wall of the mandrel 1b and the inner peripheral wall of the support cylinder 1e, so that the molten material can flow through the gap smoothly, reach the rear end of the support cylinder 1e, meet and compound with the reinforcing fibers, and part of the molten material passes through the support The feed hole 1e1 on the barrel 1e pre-wets the reinforcing fibers.
进一步的,如图1所示,芯模1b包括主体段1b1、连接于主体段1b1前端的锥形分流段1b2和连接于主体段1b1后端的定径段1b3,主体段1b1的外径小于定径段1b3的外径,支撑筒1e套 设在芯模1b的主体段1b1以及锥形分流段1b2的外部。主体段1b1和定径段1b3之间通过弧形过渡面1b4连接,支撑筒1e的后端与该弧形过渡面1b4相邻近。为了实现芯模1b的固定,芯模1b的锥形分流段1b2上开设有中心孔1b5,分流柱1f2的后端插接至中心孔1b5内,中心孔1b5内穿设有与分流柱1f2螺接并将芯模1b固定连接在分流柱1f2上的螺栓9。Further, as shown in Figure 1, the mandrel 1b includes a main body section 1b1, a conical splitter section 1b2 connected to the front end of the main body section 1b1, and a fixed diameter section 1b3 connected to the rear end of the main body section 1b1, the outer diameter of the main body section 1b1 is smaller than the fixed diameter section. The outer diameter of the diameter section 1b3, the support cylinder 1e is sheathed on the outside of the main section 1b1 of the mandrel 1b and the tapered splitter section 1b2. The main body section 1b1 and the sizing section 1b3 are connected by an arc-shaped transition surface 1b4, and the rear end of the support cylinder 1e is adjacent to the arc-shaped transition surface 1b4. In order to realize the fixation of the mandrel 1b, a central hole 1b5 is opened on the conical splitter section 1b2 of the mandrel 1b, and the rear end of the splitter column 1f2 is plugged into the central hole 1b5, and the center hole 1b5 is pierced with a threaded screw with the splitter column 1f2. Connect and fix the mandrel 1b to the bolt 9 on the shunt column 1f2.
结合图1和图4所示,外管2中还设有用于将熔融料注入支撑筒1e内的进料通道31。具体的,外管2内穿设有与挤出机4相连通的芯管3,芯管3的内孔为上述的进料通道31,芯模1b的前端连接有分流器1f,支撑筒1e固连在分流器1f上,芯管3的出口与分流器1f正对。通过位于外管2内的芯管3来将挤出机4挤出的熔融料输送至成型模具1内,这样的输送方式不会影响在外管2的外周壁上进行增强纤维的缠绕。芯管3的出口与分流器1f正对,使得分流器1f能将芯管3流出的熔融料沿径向向四周扩散,便于熔融料加热塑化,提升增强纤维与熔融料的结合效果,进而提升管道的强度。As shown in FIG. 1 and FIG. 4 , the outer tube 2 is also provided with a feed channel 31 for injecting molten material into the support cylinder 1e. Specifically, the outer tube 2 is pierced with a core tube 3 communicating with the extruder 4, the inner hole of the core tube 3 is the above-mentioned feed channel 31, the front end of the mandrel 1b is connected with a flow divider 1f, and the support tube 1e It is fixedly connected to the diverter 1f, and the outlet of the core tube 3 is directly opposite to the diverter 1f. The molten material extruded by the extruder 4 is conveyed into the molding die 1 through the core pipe 3 located in the outer pipe 2 , and such a conveying method will not affect the winding of the reinforcing fiber on the outer peripheral wall of the outer pipe 2 . The outlet of the core tube 3 is directly opposite to the flow divider 1f, so that the flow divider 1f can spread the molten material flowing out of the core tube 3 radially to the surroundings, which is convenient for heating and plasticizing the molten material, and improves the bonding effect of the reinforcing fiber and the molten material, thereby Increase the strength of the pipeline.
如图1所示,芯管3的出口端还固定套设有连接套6,连接套6的外周壁抵靠在外管2的内周壁上,分流器1f通过紧固件7固连在连接套6上。具体的,连接套6上沿其周向开设有八个螺栓9过孔,如图3所示,分流器1f上与开设有八个与螺栓9过孔一一对应设置的螺栓9孔8,每个螺栓9过孔内均穿设有螺栓9,螺栓9穿过螺栓9过孔与对应的螺栓9孔8螺纹连接。As shown in Figure 1, the outlet end of the core tube 3 is also fixedly provided with a connecting sleeve 6, the outer peripheral wall of the connecting sleeve 6 is against the inner peripheral wall of the outer tube 2, and the flow divider 1f is fixedly connected to the connecting sleeve through a fastener 7 6 on. Specifically, the connecting sleeve 6 is provided with eight holes 9 for bolts 9 along its circumference. As shown in FIG. A bolt 9 is perforated in each bolt 9 through hole, and the bolt 9 passes through the bolt 9 through hole and is threadedly connected with the corresponding bolt 9 hole 8 .
如图3所示,分流器1f包括呈圆筒状的连接部1f1和设置在连接部1f1内孔中的分流柱1f2,分流柱1f2与连接部1f1同轴心设置,分流柱1f2与连接部1f1之间通过若干连接片1f3连接,分流柱1f2的前端具有分流锥1f4,分流锥1f4与芯管3的出口正对。结合图1和图3所示,连接部1f1的外周壁上沿周向设有环形台阶面1f5,支撑筒1e的前端固定套设在环形台阶面1f5上, 支撑筒1e的外周壁与连接部1f1的外周壁相互齐平。芯管3流出的熔融料先受到分流锥1f4的作用沿径向向四周扩散,之后又会受到连接片1f3的作用,对熔融料进行打散,使得熔融料的塑化效果进一步提升,进而提升增强纤维与熔融料的结合效果,使复合管的强度得到保证。As shown in Figure 3, the flow divider 1f includes a cylindrical connection part 1f1 and a shunt column 1f2 arranged in the inner hole of the connection part 1f1. The 1f1s are connected by several connecting pieces 1f3 , the front end of the splitter column 1f2 has a splitter cone 1f4 , and the splitter cone 1f4 faces the outlet of the core tube 3 . As shown in Figure 1 and Figure 3, the outer peripheral wall of the connecting part 1f1 is provided with an annular stepped surface 1f5 along the circumferential direction, the front end of the support cylinder 1e is fixedly sleeved on the annular stepped surface 1f5, the outer peripheral wall of the supporting cylinder 1e and the connecting part 1f1 The peripheral walls are flush with each other. The molten material flowing out of the core tube 3 is first diffused in the radial direction by the splitter cone 1f4, and then is dispersed by the connecting piece 1f3 to further improve the plasticizing effect of the molten material, thereby improving Strengthen the bonding effect of fiber and molten material, so that the strength of the composite pipe is guaranteed.
在进行管道生产的过程中,都需要利用牵引机向前牵拉制造成型的管道,以使管道连续不断地从成型模具1内伸出,实现连续生产。牵引机为现有技术,图中未示出。本成型设备通过设置外管2,在制造时,依靠现有的纤维缠绕装置,如绕线机5和轴向纱进纱结构,将连续增强纤维包覆在外管2的外周壁上。轴向纱进纱结构将若干沿外管2轴向设置的连续增强纤维包覆在外管2的外周壁上并形成轴向纤维层,而绕线机5将连续增强纤维沿周向缠绕在轴向纤维层的外部。In the process of producing the pipeline, it is necessary to use the tractor to pull the formed pipeline forward so that the pipeline can continuously protrude from the forming mold 1 to realize continuous production. Tractor is prior art, not shown in the figure. The forming equipment is equipped with an outer tube 2, and relies on existing fiber winding devices, such as a winding machine 5 and an axial yarn feeding structure, to wrap continuous reinforcing fibers on the outer peripheral wall of the outer tube 2 during manufacture. The axial yarn feeding structure covers the outer peripheral wall of the outer tube 2 with a number of continuous reinforcing fibers arranged axially along the outer tube 2 to form an axial fiber layer, and the winding machine 5 winds the continuous reinforcing fibers around the shaft in the circumferential direction. towards the outside of the fiber layer.
由于外管2的外周壁与外模套1a的内周壁之间形成供增强纤维穿过的环形腔道1d,因此在牵引机的作用下,增强纤维会持续不断地经过成型模具1的成型腔道1c,并在到达支撑筒1e的后端脱离支撑筒1e之后,与熔融料交汇形成复合状态,最终形成纤维增强复合管道从成型模具1的后端伸出,经过定径冷却设备之后连接牵引机。Since an annular cavity 1d through which reinforcing fibers pass is formed between the outer peripheral wall of the outer tube 2 and the inner peripheral wall of the outer mold casing 1a, the reinforcing fibers will continuously pass through the molding cavity of the molding die 1 under the action of the tractor Road 1c, and after reaching the rear end of the support cylinder 1e and detaching from the support cylinder 1e, it meets the molten material to form a composite state, and finally forms a fiber-reinforced composite pipe that protrudes from the rear end of the forming mold 1, and is connected to the traction after passing through the sizing cooling equipment machine.
尽管本文较多地使用了1、成型模具;1a、外模套;1a1、前端口;1b、芯模;1b1、主体段;1b2、锥形分流段;1b3、定径段;1b4、弧形过渡面;1b5、中心孔;1c、成型腔道;1d、环形腔道;1e、支撑筒;1e1、过料孔;1f、分流器;1f1、连接部;1f2、分流柱;1f3、连接片;1f4、分流锥;1f5、环形台阶面;2、外管;3、芯管;31、进料通道;4、挤出机;5、绕线机;6、连接套;7、紧固件;8、螺栓孔;9、螺栓等术语,但并不排除使用其它术语的可能性。使用这些术语仅仅是为了更方便地描述和解释本发明的本质;把它们解释成任何一种附加的限制都是与本发明精神相 违背的。Although this paper uses a lot of 1. Forming mold; 1a, outer mold sleeve; 1a1, front port; 1b, core mold; 1b1, main body section; 1b2, conical splitter section; Transition surface; 1b5, central hole; 1c, forming cavity; 1d, annular cavity; 1e, support cylinder; 1e1, feeding hole; 1f, splitter; 1f1, connecting part; ;1f4, splitter cone; 1f5, annular step surface; 2, outer tube; 3, core tube; 31, feed channel; 4, extruder; 5, winding machine; 6, connecting sleeve; 7, fastener ; 8, bolt holes; 9, bolts and other terms, but the possibility of using other terms is not excluded. These terms are used only to describe and explain the essence of the present invention more conveniently; interpreting them as any kind of additional limitation is contrary to the spirit of the present invention.

Claims (10)

  1. 一种连续纤维增强复合管的成型设备,包括成型模具(1),所述成型模具(1)的外模套(1a)与芯模(1b)之间形成有成型腔道(1c),其特征在于,本成型设备还包括外管(2),所述外管(2)的一端由外模套(1a)的前端口(1a1)伸入外模套(1a)内,所述外管(2)的外周壁与外模套(1a)的内周壁之间形成供纤维穿过的环形腔道(1d),所述成型腔道(1c)内设有套设在芯模(1b)外部的圆筒状的支撑筒(1e),所述支撑筒(1e)上遍布设有过料孔(1e1),所述支撑筒(1e)的外周壁与外模套(1a)的内周壁之间具有间隙,所述外管(2)中还设有用于将熔融料注入支撑筒(1e)内的进料通道(31)。A molding device for a continuous fiber-reinforced composite pipe, comprising a molding die (1), wherein a molding cavity (1c) is formed between an outer mold casing (1a) and a core mold (1b) of the molding die (1), and It is characterized in that the forming equipment also includes an outer tube (2), one end of the outer tube (2) extends into the outer mold cover (1a) from the front port (1a1) of the outer mold cover (1a), and the outer tube An annular cavity (1d) for fibers to pass is formed between the outer peripheral wall of (2) and the inner peripheral wall of the outer mold casing (1a). An external cylindrical support tube (1e), the support tube (1e) is provided with feeding holes (1e1) all over, the outer peripheral wall of the support tube (1e) and the inner peripheral wall of the outer mold casing (1a) There is a gap between them, and the outer tube (2) is also provided with a feed channel (31) for injecting molten material into the support cylinder (1e).
  2. 根据权利要求1所述的连续纤维增强复合管的成型设备,其特征在于,所述芯模(1b)的外周壁与支撑筒(1e)的内周壁之间具有间隙,所述支撑筒(1e)与外模套(1a)同轴心设置,且支撑筒(1e)的外周壁与外管(2)的外周壁齐平。The continuous fiber reinforced composite pipe forming equipment according to claim 1, characterized in that there is a gap between the outer peripheral wall of the mandrel (1b) and the inner peripheral wall of the support cylinder (1e), and the support cylinder (1e ) and the outer mold casing (1a) are coaxially arranged, and the outer peripheral wall of the support cylinder (1e) is flush with the outer peripheral wall of the outer pipe (2).
  3. 根据权利要求1所述的连续纤维增强复合管的成型设备,其特征在于,本成型设备还包括挤出机(4),所述外管(2)内穿设有与挤出机(4)相连通的芯管(3),所述芯管(3)的内孔为上述的进料通道(31),所述芯模(1b)的前端连接有分流器(1f),所述支撑筒(1e)固连在分流器(1f)上,所述芯管(3)的出口与分流器(1f)正对。The forming equipment of continuous fiber reinforced composite pipe according to claim 1, characterized in that, the forming equipment also includes an extruder (4), and the outer pipe (2) is penetrated with an extruder (4) connected core tube (3), the inner hole of the core tube (3) is the above-mentioned feed channel (31), the front end of the mandrel (1b) is connected with a flow divider (1f), and the support tube (1e) is fixedly connected to the flow divider (1f), and the outlet of the core pipe (3) is directly opposite to the flow divider (1f).
  4. 根据权利要求3所述的连续纤维增强复合管的成型设备,其特征在于,所述芯管(3)的出口端还固定套设有连接套(6),所述连接套(6)的外周壁抵靠在外管(2)的内周壁上,所述分流器(1f)通过紧固件(7)固连在所述连接套(6)上。The forming equipment of continuous fiber reinforced composite pipe according to claim 3, characterized in that, the outlet end of the core pipe (3) is also fixedly provided with a connecting sleeve (6), and the outer circumference of the connecting sleeve (6) The wall abuts against the inner peripheral wall of the outer pipe (2), and the flow divider (1f) is fixedly connected to the connecting sleeve (6) through fasteners (7).
  5. 根据权利要求3或4所述的连续纤维增强复合管的成型设备,其特征在于,所述分流器(1f)包括呈圆筒状的连接部(1f1)和设置在连接部(1f1)内孔中的分流柱(1f2),所述分流柱(1f2)与连接部(1f1)同轴心设置,所述分流柱(1f2)与连接部(1f1)之间通过若干连接片(1f3)连接。The forming equipment for continuous fiber reinforced composite pipe according to claim 3 or 4, characterized in that the flow divider (1f) comprises a cylindrical connection part (1f1) and an inner hole arranged in the connection part (1f1) The splitter column (1f2) in the splitter column (1f2) is coaxially arranged with the connecting part (1f1), and the splitter column (1f2) and the connecting part (1f1) are connected by several connecting pieces (1f3).
  6. 根据权利要求5所述的连续纤维增强复合管的成型设备,其特征在于,所述分流柱(1f2)的前端具有分流锥(1f4),所述分流锥(1f4)与芯管(3)的出口正对。The forming equipment of continuous fiber reinforced composite pipe according to claim 5, characterized in that, the front end of the splitter column (1f2) has a splitter cone (1f4), and the splitter cone (1f4) is connected to the core pipe (3) Exit is right.
  7. 根据权利要求5所述的连续纤维增强复合管的成型设备,其特征在于,所述连接部(1f1)的外周壁上沿周向设有环形台阶面(1f5),所述支撑筒(1e)的前端固定套设在所述环形台阶面(1f5)上,所述支撑筒(1e)的外周壁与连接部(1f1)的外周壁相齐平。The continuous fiber reinforced composite pipe forming equipment according to claim 5, characterized in that, the outer peripheral wall of the connecting part (1f1) is provided with an annular stepped surface (1f5) along the circumference, and the front end of the support cylinder (1e) The fixed sleeve is arranged on the annular step surface (1f5), and the outer peripheral wall of the support cylinder (1e) is flush with the outer peripheral wall of the connecting part (1f1).
  8. 根据权利要求5所述的连续纤维增强复合管的成型设备,其特征在于,所述芯模(1b)包括主体段(1b1)、连接于主体段(1b1)前端的锥形分流段(1b2)和连接于主体段(1b1)后端的定径段(1b3),所述主体段(1b1)的外径小于定径段(1b3)的外径,所述支撑筒(1e)套设在芯模(1b)的主体段(1b1)以及锥形分流段(1b2)的外部。The forming equipment of continuous fiber reinforced composite pipe according to claim 5, characterized in that, the mandrel (1b) comprises a main body section (1b1), a conical splitter section (1b2) connected to the front end of the main body section (1b1) And the sizing section (1b3) connected to the rear end of the main body section (1b1), the outer diameter of the main body section (1b1) is smaller than the outer diameter of the sizing section (1b3), and the support cylinder (1e) is sleeved on the mandrel (1b) of the body section (1b1) and the outside of the conical splitter section (1b2).
  9. 根据权利要求8所述的连续纤维增强复合管的成型设备,其特征在于,所述主体段(1b1)和定径段(1b3)之间通过弧形过渡面(1b4)连接,所述支撑筒(1e)的后端与该弧形过渡面(1b4)相邻近。The forming equipment for continuous fiber reinforced composite pipe according to claim 8, characterized in that, the main body section (1b1) and the sizing section (1b3) are connected by an arc-shaped transition surface (1b4), and the support cylinder The rear end of (1e) is adjacent to the arc transition surface (1b4).
  10. 根据权利要求8所述的连续纤维增强复合管的成型设备,其特征在于,所述芯模(1b)的锥形分流段(1b2)上开设有中心孔(1b5),所述分流柱(1f2)的后端插接至中心孔(1b5)内,所述中心孔(1b5)内穿设有与分流柱(1f2)螺接并将芯模(1b)固定连接在分流柱(1f2)上的螺栓(9)。The forming equipment of continuous fiber reinforced composite pipe according to claim 8, characterized in that, a central hole (1b5) is opened on the conical splitter section (1b2) of the mandrel (1b), and the splitter column (1f2 ) is plugged into the center hole (1b5), and the center hole (1b5) is pierced with a screw connection with the splitter column (1f2) and the mandrel (1b) is fixedly connected to the splitter column (1f2). Bolt (9).
PCT/CN2021/141392 2021-12-10 2021-12-25 Forming device for continuous fiber reinforced composite pipe WO2023103108A1 (en)

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