WO2023098859A1 - Connector anti-retreating assembly, connecting apparatus, battery rack, and battery swapping station or energy storage station - Google Patents

Connector anti-retreating assembly, connecting apparatus, battery rack, and battery swapping station or energy storage station Download PDF

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Publication number
WO2023098859A1
WO2023098859A1 PCT/CN2022/136134 CN2022136134W WO2023098859A1 WO 2023098859 A1 WO2023098859 A1 WO 2023098859A1 CN 2022136134 W CN2022136134 W CN 2022136134W WO 2023098859 A1 WO2023098859 A1 WO 2023098859A1
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connector
battery
swing rod
connection
swing
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PCT/CN2022/136134
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French (fr)
Chinese (zh)
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张建平
顾明月
朱明厚
庄智敏
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奥动新能源汽车科技有限公司
上海电巴新能源科技有限公司
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Publication of WO2023098859A1 publication Critical patent/WO2023098859A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/30Constructional details of charging stations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/80Exchanging energy storage elements, e.g. removable batteries
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/244Secondary casings; Racks; Suspension devices; Carrying devices; Holders characterised by their mounting method
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/7072Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors

Abstract

The present application provides a connector anti-retreating assembly, a connecting apparatus, a battery rack, and a battery swapping station or an energy storage station. The anti-retreating assembly comprises a first swing rod, a second swing rod, and a driving mechanism; the first swing rod is rotatably connected to the second swing rod; the non-connecting end of the first swing rod is rotatably arranged at a relative fixing position; the non-connecting end of the second swing rod is connected to a connector; the driving mechanism drives the connecting point of the first swing rod and the second swing rod to move along a first direction, so as to drive, in a linkage mode, the connector to move in a direction close to a battery; the movement route of the connecting point comprises a dead point position; and when the connecting point reaches or exceeds the dead point position, the connector is located at a position where the connector is connected to the battery, wherein the dead point position is the collinear position of the first swing rod and the second swing rod. Therefore, the connector can be self-locked by means of the dead point position without retreating, and the driving mechanism can keep the connector to be connected with the battery without continuously applying a force, thereby reducing the loss of the driving mechanism, and prolonging the overall service life.

Description

连接器防退组件、连接装置、电池架以及换电站或储能站Connector anti-retraction components, connection devices, battery racks, and power exchange stations or energy storage stations
本申请要求申请日为2021/12/2的中国专利申请2021114634267的优先权。本申请引用上述中国专利申请的全文。This application claims the priority of the Chinese patent application 2021114634267 with the filing date of 2021/12/2. This application cites the full text of the above-mentioned Chinese patent application.
技术领域technical field
本申请涉及换电领域,特别涉及一种连接器防退组件、连接装置、电池架以及换电站或储能站。The present application relates to the field of battery swapping, and in particular to a connector anti-retraction component, a connecting device, a battery rack, and a swapping station or an energy storage station.
背景技术Background technique
在新能源汽车逐渐普及的今天,电池换电技术为电动车的续航问题提供了一种解决方案,现有的电池换电技术以用于对电池进行充电的电池架为核心。在使用时,将电池移入电池架中,连接器驱动组件带动连接器与电池相连实现对电池的充电。该连接器驱动组件由驱动机构和连接驱动机构的传动机构组成。Today, with the gradual popularity of new energy vehicles, battery swapping technology provides a solution to the battery life problem of electric vehicles. The existing battery swapping technology is centered on the battery rack used to charge the battery. When in use, the battery is moved into the battery rack, and the connector driving component drives the connector to connect with the battery to charge the battery. The connector drive assembly consists of a drive mechanism and a transmission mechanism connected to the drive mechanism.
但是现有的连接器驱动组件存在以下的缺陷:However, the existing connector driver components have the following defects:
现有的连接器在受到外力作用的情况下,容易会发生回退或偏移等情况导致与电池的连接受到影响,因此为保持连接器与电池的稳定连接,需要驱动机构对连接器进行持续施力。由此一来提高了驱动机构的工作时间和损耗,降低了整体使用寿命与可靠性。When the existing connector is subjected to external force, it is easy to retreat or shift, which will affect the connection with the battery. Therefore, in order to maintain a stable connection between the connector and the battery, a driving mechanism is required to continuously control the connector. Apply force. As a result, the working time and loss of the driving mechanism are increased, and the overall service life and reliability are reduced.
发明内容Contents of the invention
本申请要解决的技术问题是为了克服现有技术的驱动机构需要持续施力的缺陷,提供一种连接器防退组件、连接装置、电池架以及换电站或储能站。The technical problem to be solved in this application is to provide a connector anti-retraction component, a connection device, a battery rack, and a power exchange station or energy storage station in order to overcome the defect that the drive mechanism in the prior art requires continuous force application.
本申请是通过下述技术方案来解决上述技术问题:The application solves the above-mentioned technical problems through the following technical solutions:
一种连接器防退组件,连接器用于连接电池,防退组件包括第一摆杆、第二摆杆以及驱动机构,第一摆杆与第二摆杆转动连接,第一摆杆的非连接端可转动地设置在相对固定位置,第二摆杆的非连接端与连接器相连,驱动机构驱动第一摆杆与第二摆杆的连接点沿第一方向移动,以联动带动连接器向靠近电池的方向移动,连接点的移动路径包括一死点位置,连接点沿第一方向移动到达或超过死点 位置时,连接器位于与电池的连接位置;其中,死点位置为第一摆杆和第二摆杆共线的位置。An anti-retraction component of a connector, the connector is used to connect a battery, the anti-retraction component includes a first swing rod, a second swing rod and a driving mechanism, the first swing rod is rotationally connected to the second swing rod, and the non-connection of the first swing rod The end is rotatably arranged at a relatively fixed position, the non-connecting end of the second swing rod is connected with the connector, and the driving mechanism drives the connection point of the first swing rod and the second swing rod to move along the first direction, and the connector is driven to the Moving in the direction close to the battery, the moving path of the connection point includes a dead point position, when the connection point moves along the first direction to reach or exceed the dead point position, the connector is located at the connection position with the battery; wherein, the dead point position is the first pendulum The position collinear with the second pendulum.
在本方案中,由于限位位置位于或靠近死点位置,因此连接器在限位位置处可通过连杆保持位置稳定而不会发生回退,驱动机构无需持续施力即可使连接器保持与电池连接,降低了驱动机构的损耗,提高了整体使用寿命,降低了能耗,提高了整套系统的可靠性。In this solution, since the limit position is at or close to the dead point, the connector can maintain a stable position through the connecting rod at the limit position without retreating, and the drive mechanism can keep the connector without continuous force. Connecting with the battery reduces the loss of the driving mechanism, improves the overall service life, reduces energy consumption, and improves the reliability of the entire system.
优选的,连接点的移动路径包括第一限位位置,当连接点沿第一方向移动至经过死点位置且第一摆杆与第二摆杆之间的夹角达到预设角度时,连接点到达第一限位位置,此时,连接器位于与电池的连接位置。Preferably, the movement path of the connection point includes a first limit position, when the connection point moves along the first direction to pass the dead point position and the angle between the first swing link and the second swing link reaches a preset angle, the connection The point reaches the first limit position, at this time, the connector is at the connection position with the battery.
在本方案中,第一限位位置超过死点位置,当连接点位于第一限位位置时,即使连接器受到外力时,连接点仍能受到死点位置的限制,连接器的受力几乎不会被传递至驱动机构,驱动机构仅凭借自身的内摩擦力即可使连接点维持第一限位位置而无需对连接点持续施力,因此该驱动机构可在将连接点带动至第一限位位置时关闭,降低了驱动机构的损耗,提高了整套系统的可靠性。In this solution, the first limit position exceeds the dead point position. When the connection point is at the first limit position, even when the connector is subjected to external force, the connection point can still be restricted by the dead point position, and the force on the connector is almost will not be transmitted to the drive mechanism, the drive mechanism can maintain the connection point in the first limit position only by virtue of its own internal friction without continuously applying force to the connection point, so the drive mechanism can drive the connection point to the first limit position. It is closed at the limit position, which reduces the loss of the driving mechanism and improves the reliability of the whole system.
优选的,预设角度的范围为177°至179°。Preferably, the preset angle ranges from 177° to 179°.
在本方案中,该预设角度接近180°,既可以保证连接点在第一限位位置时可以受到死点位置的限制,又可以防止第一限位位置距离死点位置过远导致连接器与电池分离时驱动机构的功耗增加。优选的,连接器防退组件包括第一限位机构,第一限位机构置于第一摆杆、第二摆杆以及连接点中至少一个的移动路径上,以将连接点限位于第一限位位置。In this solution, the preset angle is close to 180°, which can not only ensure that the connection point can be restricted by the dead point position when the first limit position is at the first limit position, but also prevent the first limit position from being too far from the dead point position to cause the connector The power consumption of the drive mechanism increases when disconnected from the battery. Preferably, the anti-retraction component of the connector includes a first limit mechanism, and the first limit mechanism is placed on the movement path of at least one of the first swing bar, the second swing bar and the connection point, so as to limit the connection point to the first limit position.
在本方案中,当连接点运行至第一限位位置,该第一摆杆、第二摆杆以及连接点中的一个与第一限位机构相抵以实现限位。In this solution, when the connection point moves to the first limit position, one of the first swing link, the second swing link and the connection point will abut against the first limit mechanism to realize the limit position.
优选的,驱动机构驱动第一摆杆与第二摆杆的连接点沿第二方向移动,以联动带动连接器向远离电池的方向移动,连接点的移动路径包括第二限位位置,连接点沿第二方向移动到达第二限位位置时,连接器位于与电池的分离位置。Preferably, the drive mechanism drives the connection point between the first swing rod and the second swing rod to move along the second direction, and the connector is driven to move away from the battery in linkage, the moving path of the connection point includes the second limit position, and the connection point When the connector moves along the second direction and reaches the second limit position, the connector is at a position separated from the battery.
在本方案中,通过将连接点限位至第二限位位置,可避免连杆因运动过限导致受损,还可以防止连接器的分离位置距离电池过远降低换电效率。In this solution, by limiting the connection point to the second limit position, damage to the connecting rod due to excessive movement can be avoided, and it can also prevent the separation position of the connector from being too far away from the battery to reduce the power exchange efficiency.
优选的,连接器防退组件包括第二限位机构,第二限位机构置于第一摆杆、第二摆杆以及连接点中至少一个的移动路径上,以将连接点限位于第二限位位置。Preferably, the connector anti-retraction assembly includes a second limit mechanism, and the second limit mechanism is placed on the movement path of at least one of the first swing bar, the second swing bar and the connection point, so as to limit the connection point to the second limit position.
在本方案中,当连接点运行至第二限位位置,第一摆杆、第二摆杆以及连接点中的至少一个与第 二限位机构相抵由此将连接点限位于第二限位位置。In this solution, when the connection point moves to the second limit position, at least one of the first swing link, the second swing link and the connection point will abut against the second limit mechanism, thereby limiting the connection point to the second limit position Location.
优选的,驱动机构包括动力源以及传动杆,动力源驱动传动杆移动,传动杆连接于第一摆杆与第二摆杆的连接点。Preferably, the driving mechanism includes a power source and a transmission rod, the power source drives the transmission rod to move, and the transmission rod is connected to the connection point between the first swing rod and the second swing rod.
在本方案中,可使该传动杆在动力源的驱动下带动连接点移动。In this solution, the transmission rod can drive the connection point to move under the drive of the power source.
优选的,第一摆杆与第二摆杆上分别开设有第一销孔与第二销孔,传动杆上设置有连接头,连接头上开设有第三销孔,第一销孔、第二销孔以及第三销孔之间通过第一销轴铰接于连接点。Preferably, the first swing rod and the second swing rod are respectively provided with a first pin hole and a second pin hole, the transmission rod is provided with a connector, and the connector is provided with a third pin hole, the first pin hole, the second The second pin hole and the third pin hole are hinged to the connection point through the first pin shaft.
在本方案中,实现了第一摆杆、第二摆杆和连接头三者间的铰接固定。In this solution, the hinged fixing among the first swing link, the second swing link and the connecting head is realized.
优选的,动力源为气缸、液压缸或电机中的至少一种。Preferably, the power source is at least one of an air cylinder, a hydraulic cylinder or an electric motor.
优选的,传动杆的移动方向平行于第一方向。Preferably, the moving direction of the transmission rod is parallel to the first direction.
在本方案中,使传动杆可带动连接点沿第一方向移动。In this solution, the transmission rod can drive the connection point to move along the first direction.
本申请还提供了一种连接装置,包括连接器、支架以及如上文的连接器防退组件,支架用于连接装置与放置电池的电池架之间的固定连接,其中,第一摆杆的非连接端与支架相转动连接。通过连接器实现与电池间的连接固定。The present application also provides a connection device, including a connector, a bracket, and the above-mentioned connector anti-retraction assembly, the bracket is used for the fixed connection between the connection device and the battery rack on which the battery is placed, wherein the non-backward connection of the first swing bar The connecting end is rotatably connected with the bracket. The connection and fixation with the battery is realized through the connector.
优选的,支架上还设置有摆杆安装架,第一摆杆的非连接端开设有第四销孔,摆杆安装架上开设有第五销孔,第四销孔与第五销孔之间通过第二销轴铰接。Preferably, the bracket is also provided with a swing rod mounting frame, the non-connecting end of the first swing rod is provided with a fourth pin hole, the swing rod mounting frame is provided with a fifth pin hole, and the gap between the fourth pin hole and the fifth pin hole is The space is hinged by the second pin shaft.
在本方案中,实现了第一摆杆和支架间的转动连接。In this solution, the rotational connection between the first swing link and the bracket is realized.
优选的,连接器包括安装座以及连接头,连接头固定设置在安装座上,安装座与第二摆杆转动连接。Preferably, the connector includes a mounting base and a connecting head, the connecting head is fixedly arranged on the mounting base, and the mounting base is rotatably connected to the second swing rod.
在本方案中,通过设置安装座,实现了连接装置的模块化,有利于降低生产成本,提高兼容性和灵活度。In this solution, the modularization of the connection device is realized by setting the mounting seat, which is beneficial to reduce production costs and improve compatibility and flexibility.
优选的,安装座上还设置有连接架,第二摆杆的非连接端开设有第六销孔,连接架上开设有第七销孔,第六销孔与第七销孔之间通过第三销轴铰接。Preferably, the mounting base is also provided with a connecting frame, the non-connecting end of the second swing rod is provided with a sixth pin hole, the connecting frame is provided with a seventh pin hole, and the sixth pin hole and the seventh pin hole pass through the sixth pin hole. Three-pin hinge.
在本方案中,实现了安装座和连接架间的铰接连接。In this solution, the hinged connection between the mounting seat and the connecting frame is realized.
优选的,连接装置还包括导向组件,导向组件包括导向部与配合部,导向部设置在支架上,配合部设置安装座上,导向部与配合部相配合以限定连接器的移动方向。Preferably, the connection device further includes a guide assembly, the guide assembly includes a guide part and a matching part, the guide part is arranged on the bracket, the matching part is arranged on the mounting seat, and the guide part cooperates with the matching part to limit the moving direction of the connector.
在本方案中,通过导向组件的约束作用使连接器能够沿预定的移动方向移动,从而能够更准确的 与电池实现对接。In this solution, the connector can move along a predetermined moving direction through the restraint of the guide assembly, so that it can be docked with the battery more accurately.
优选的,导向部包括导轨,配合部包括滑块,安装座与支架之间通过导轨与滑块滑动连接。Preferably, the guide part includes a guide rail, the matching part includes a slider, and the installation seat and the bracket are slidably connected to the slider through the guide rail.
在本方案中,通过滑块在导轨上的滑动实现对安装座的滑动导向。In this solution, the sliding guide to the mounting seat is realized by sliding the slider on the guide rail.
优选的,连接头为电连接头,电连接头一端用于与电池进行电连接,另一端通过供电线与供电系统电连接。Preferably, the connector is an electrical connector, one end of the electrical connector is used for electrical connection with the battery, and the other end is electrically connected with the power supply system through a power supply line.
在本方案中,可通过电连接头对电池进行充电。In this solution, the battery can be charged through the electrical connector.
优选的,连接装置还包括线托板,线托板设置在安装座上,线托板用于承载供电线。Preferably, the connecting device further includes a wire support plate, which is arranged on the mounting seat, and the wire support plate is used for carrying the power supply wire.
在本方案中,通过线托板容纳线束,可使理线更为整齐有序,避免供电线在使用过程中发生移动或缠绕导致故障。In this solution, the wire harness is accommodated by the wire support plate, which can make the wire management more neat and orderly, and prevent the power supply wire from moving or entangled during use and causing failure.
优选的,连接头为液冷连接头,液冷连接头一端用于与电池进行液冷连接,另一端通过液冷管与冷却系统相连接。Preferably, the connector is a liquid-cooled connector, one end of the liquid-cooled connector is used for liquid-cooled connection with the battery, and the other end is connected to the cooling system through a liquid-cooled tube.
在本方案中,可通过液冷连接头对充电中的电池进行冷却。In this solution, the charging battery can be cooled through the liquid cooling connector.
优选的,液冷管包括进液管以及出液管,液冷连接头包括与进液管连接的进液口以及与出液管连接的出液口;冷却液通过进液管与进液口进入电池,再从电池中通过出液口以及出液管返回冷却系统。Preferably, the liquid cooling pipe includes a liquid inlet pipe and a liquid outlet pipe, and the liquid cooling connector includes a liquid inlet connected to the liquid inlet pipe and a liquid outlet connected to the liquid outlet pipe; the cooling liquid passes through the liquid inlet pipe and the liquid inlet Enter the battery, and then return to the cooling system from the battery through the liquid outlet and the liquid outlet pipe.
在本方案中,冷却液经进液管进入电池的冷却回路中对电池进行冷却,被加热的冷却液经出液管返回冷却系统,由此将电池内的热量带出。In this solution, the cooling liquid enters the cooling circuit of the battery through the liquid inlet pipe to cool the battery, and the heated cooling liquid returns to the cooling system through the liquid outlet pipe, thereby taking out the heat in the battery.
优选的,连接装置还包括管道架,管道架设置在安装座上,管道架用于固定液冷管。Preferably, the connecting device further includes a pipe frame, which is arranged on the installation seat, and the pipe frame is used for fixing the liquid cooling pipe.
在本方案中,管道架能够用于约束冷却管路,使管路走线更为整齐,避免管路在连接器运行时发生移动或缠绕导致漏液、堵塞等故障。In this solution, the pipe rack can be used to constrain the cooling pipeline, make the pipeline routing more neat, and prevent the pipeline from moving or entangled during the operation of the connector, resulting in leakage, blockage and other faults.
本申请还提供了一种电池架,其特征在于:包括框架、托板、支架以及如上文的连接装置,托板用于承载电池,托板设置在框架上,连接装置通过支架固定在框架上。The present application also provides a battery rack, which is characterized in that it includes a frame, a supporting plate, a bracket and the connection device as above, the supporting plate is used to carry the battery, the supporting plate is arranged on the frame, and the connecting device is fixed on the frame through the bracket .
在本方案中,该电池架能够对移入该电池架中的电池进行充电。In this solution, the battery rack is capable of charging batteries moved into the battery rack.
优选的,电池能够沿第三方向移动至托板上,连接装置设于电池移动路径的至少一侧。Preferably, the battery can move to the pallet along the third direction, and the connecting device is arranged on at least one side of the moving path of the battery.
在本方案中,通过将电连接器和液冷连接器分设于框架两侧,能够降低对电池架在电池移动方向上的体积占用,并使电池架的整体布局更为合理。In this solution, by disposing the electrical connector and the liquid cooling connector on both sides of the frame separately, the volume occupied by the battery rack in the direction of battery movement can be reduced, and the overall layout of the battery rack is more reasonable.
优选的,第三方向与第一方向平行。Preferably, the third direction is parallel to the first direction.
将驱动机构设置成沿电池移动方向移动,能够降低驱动机构运动时对电池架在垂直于电池移动方向上的体积占用。Setting the driving mechanism to move along the battery moving direction can reduce the volume occupied by the battery rack perpendicular to the battery moving direction when the driving mechanism moves.
优选的,连接装置包括连接头为电连接头的第一连接装置,以及连接头为液冷连接头的第二连接装置,第一连接装置与第二连接装置分别设置于电池移动路径的两侧。Preferably, the connecting device includes a first connecting device whose connector is an electrical connector, and a second connecting device whose connector is a liquid-cooled connector, and the first connecting device and the second connecting device are respectively arranged on both sides of the battery moving path .
在本方案中,能够同时对电池进行充电操作和冷却操作。In this solution, the charging operation and the cooling operation can be performed on the battery at the same time.
优选的,电池架包括多层托板,多层托板沿第四方向排列设置,每层托板均应设置有连接装置。Preferably, the battery rack includes multi-layer pallets, the multi-layer pallets are arranged along the fourth direction, and each layer of pallets should be provided with a connecting device.
在本方案中,通过设置多层框架,能够同时对多个电池进行充电操作,效率更高且结构更为紧凑。In this solution, by setting a multi-layer frame, multiple batteries can be charged at the same time, and the efficiency is higher and the structure is more compact.
优选的,第四方向与第一方向垂直。Preferably, the fourth direction is perpendicular to the first direction.
本申请还提供了一种换电站或储能站,其特征在于:包括如上文任一项所述的电池架。The present application also provides a power exchange station or an energy storage station, which is characterized in that it includes the battery rack as described in any one of the above items.
本申请的积极进步效果在于:The positive progress effect of this application is:
利用连杆死点位置自锁的特性,使驱动器无需持续施力即可让连接器与电池保持连接,降低了驱动器损耗,减少了能耗、提高了使用寿命,以及增加了整套系统的可靠性。Using the self-locking feature of the dead point of the connecting rod, the driver can keep the connector connected to the battery without continuous force, which reduces the loss of the driver, reduces energy consumption, improves the service life, and increases the reliability of the entire system .
附图说明Description of drawings
图1为本申请一实施例中连接器驱动组件的前视示意图;FIG. 1 is a schematic front view of a connector drive assembly in an embodiment of the present application;
图2为本申请一实施例中连接器驱动组件的立体示意图;FIG. 2 is a schematic perspective view of a connector driving assembly in an embodiment of the present application;
图3为本申请一实施例中连接器驱动组件的立体示意图;FIG. 3 is a schematic perspective view of a connector driving assembly in an embodiment of the present application;
图4为本申请一实施例中电连接器的立体示意图;4 is a schematic perspective view of an electrical connector in an embodiment of the present application;
图5为本申请一实施例中液冷连接器的立体示意图;FIG. 5 is a schematic perspective view of a liquid cooling connector in an embodiment of the present application;
图6为本申请一实施例中电池架的立体示意图;FIG. 6 is a schematic perspective view of a battery rack in an embodiment of the present application;
附图标记说明:Explanation of reference signs:
连接器防退组件10;连接器20;安装座21;连接头22;连接架23;第七销孔24;第三销轴25;电池架30;框架31;托板32;驱动安装架33;驱动机构100;动力源110;传动杆120;第三销孔121;第一销轴122;第一摆杆210;第一销孔211;第四销孔212;第二摆杆220;第二销孔221;第六销孔222;活动点230;第一方向240;第二方向250;第一限位机构260;限位支架261;限位螺栓262;第二限位机构270;连接装置300;支架310;摆杆安装架320;第五销孔321;第二销轴322; 导向组件330;导轨331;滑块332;电连接头400;接头410;供电线420;线托板430;液冷连接头500;管接口510;液冷管520;管道架530;第一连接装置600;第二连接装置700 connector 20; mounting seat 21; connecting head 22; connecting frame 23; seventh pin hole 24; third pin shaft 25; battery rack 30; frame 31; supporting plate 32; drive mounting frame 33 ; Driving mechanism 100; Power source 110; Transmission rod 120; Third pin hole 121; First pin shaft 122; Second pin hole 221; sixth pin hole 222; movable point 230; first direction 240; second direction 250; first limit mechanism 260; limit bracket 261; limit bolt 262; second limit mechanism 270; connection Device 300; Bracket 310; Swing rod mounting frame 320; Fifth pin hole 321; Second pin shaft 322; Guide assembly 330; Guide rail 331; Slider 332; Electrical connector 400; Joint 410; 430; liquid cooling connector 500; pipe interface 510; liquid cooling pipe 520; pipe frame 530; first connecting device 600; second connecting device 700
具体实施方式Detailed ways
下面通过实施例的方式进一步说明本申请,但并不因此将本申请限制在所述的实施例范围之中。The present application will be further described below by means of examples, but the present application is not limited to the scope of the examples.
结合图1、图2与图3,一种连接器防退组件10,该连接器20用于连接电池,该防退组件包括第一摆杆210、第二摆杆220以及驱动机构100。Referring to FIG. 1 , FIG. 2 and FIG. 3 , there is an anti-retraction assembly 10 for a connector. The connector 20 is used for connecting a battery.
该第一摆杆210与第二摆杆220转动连接。该第一摆杆210和第二摆杆220间的转动连接可以是通过铰接或枢接的形式实现的。在本申请中采用的是铰接连接的方式。具体的说,该第一摆杆210的非连接端(即上端)可转动地设置在相对固定位置,第二摆杆220的非连接端(即下端)与连接器20相连,该第一摆杆210的连接端(即下端)与第二摆杆220的连接端(即上端)相互铰接,由此构成第一摆杆210与第二摆杆220的连接点。The first swing link 210 is rotatably connected to the second swing link 220 . The rotational connection between the first swing link 210 and the second swing link 220 may be realized in the form of a hinge or a pivot. What adopted in this application is the mode of hinged connection. Specifically, the non-connecting end (ie, the upper end) of the first swing rod 210 is rotatably arranged at a relatively fixed position, the non-connecting end (ie, the lower end) of the second swing rod 220 is connected with the connector 20 , and the first swing rod 220 is connected to the connector 20 . The connection end (ie the lower end) of the rod 210 and the connection end (ie the upper end) of the second swing rod 220 are hinged to each other, thereby constituting the connection point of the first swing rod 210 and the second swing rod 220 .
该驱动机构100能够驱动该连接点沿第一方向240移动,以联动带动连接器20向靠近电池的方向移动。具体的来说,该第一方向240对应图2中的水平向右方向;由此在驱动机构100的带动下,第一摆杆210与第二摆杆220间的夹角逐渐变大,此时第二摆杆220的非连接端(即下端)与第一摆杆210的非连接端(即上端)间的距离逐渐增大,进而联动带动连接器20朝下运动,并与位于连接器20下方位置的电池连接。The driving mechanism 100 can drive the connecting point to move along the first direction 240 , so as to drive the connector 20 to move toward the battery in linkage. Specifically, the first direction 240 corresponds to the horizontal rightward direction in FIG. At this time, the distance between the non-connecting end (i.e. the lower end) of the second swinging rod 220 and the non-connecting end (i.e. the upper end) of the first swinging rod 210 gradually increases, and then the linkage drives the connector 20 to move downward, and it is connected to the 20 battery connection at the lower position.
该连接点的移动路径包括一死点位置,当连接点沿第一方向240移动到达或超过死点位置时,该连接器20位于与电池的连接位置;其中,该死点位置为第一摆杆210和第二摆杆220共线的位置,即第一摆杆210和第二摆杆220维持竖直时的位置。The movement path of the connection point includes a dead point position, when the connection point moves along the first direction 240 to reach or exceed the dead point position, the connector 20 is located at the connection position with the battery; wherein, the dead point position is the first swing rod 210 The position collinear with the second swing link 220 is the position when the first swing link 210 and the second swing link 220 are kept vertical.
由于限位位置位于或靠近死点位置,因此第一摆杆210和第二摆杆220可通过死点位置实现位置锁定进而限制连接器20发生回退,驱动机构100无需持续施力即可使连接器20保持与电池连接,降低了驱动机构100的损耗,提高了整体使用寿命,降低了能耗,提高了整套系统的可靠性。Since the limiting position is at or close to the dead point, the first swing link 210 and the second swing link 220 can be locked at the dead point to limit the retraction of the connector 20, and the drive mechanism 100 can be used without continuous force. The connector 20 remains connected to the battery, which reduces the loss of the driving mechanism 100, improves the overall service life, reduces energy consumption, and improves the reliability of the entire system.
在本实施例中,该连接点的移动路径包括第一限位位置,当连接点沿第一方向240移动至经过该死点位置且第一摆杆210和第二摆杆220且第一摆杆210和第二摆杆220之间的夹角达到预设角度时,该连接点到达第一限位位置,且此时该连接器20位于与电池的连接位置。通过将第一限位位置 设置在连接点的移动路径上超过死点位置的范围,当连接点位于第一限位位置时,即使连接器受到外力时,连接点仍能受到死点位置的限制,连接器20的受力几乎不会被传递至驱动机构100,驱动机构100仅凭借自身的内摩擦力即可使连接点维持第一限位位置而无需对连接点持续施力,此时第一摆杆210和第二摆杆220被锁止,进而限制连接器20发生回退。驱动机构100可在将连接点带动至第一限位位置时关闭,降低了驱动机构100的损耗,提高了整套系统的可靠性In this embodiment, the moving path of the connection point includes the first limit position, when the connection point moves along the first direction 240 to pass the dead point position and the first swing rod 210 and the second swing rod 220 and the first swing rod When the included angle between 210 and the second swing bar 220 reaches a preset angle, the connection point reaches the first limit position, and at this time the connector 20 is at the connection position with the battery. By setting the first limit position on the movement path of the connection point beyond the range of the dead point position, when the connection point is at the first limit position, even when the connector is subjected to external force, the connection point can still be limited by the dead point position , the force of the connector 20 will hardly be transmitted to the drive mechanism 100, and the drive mechanism 100 can maintain the connection point at the first limit position only by virtue of its own internal friction without continuously applying force to the connection point. The first swing bar 210 and the second swing bar 220 are locked, thereby restricting the retraction of the connector 20 . The driving mechanism 100 can be closed when the connection point is driven to the first limit position, which reduces the loss of the driving mechanism 100 and improves the reliability of the whole system
本实施例中,该预设角度的范围优选为177°至179°。In this embodiment, the range of the preset angle is preferably 177° to 179°.
同时,由于该预设角度接近180°,既可以保证连接点在第一限位位置时可以受到死点位置的限制,又可以防止第一限位位置距离死点位置过远导致连接器20与电池分离时驱动机构100的功耗增加。At the same time, since the preset angle is close to 180°, it can ensure that the connection point can be restricted by the dead point position when the first limit position is at the first limit position, and it can also prevent the first limit position from being too far away from the dead point position, causing the connector 20 to be out of contact with the dead point position. The power consumption of the drive mechanism 100 increases when the battery is disconnected.
在本实施例中,该连接器20防退组件10还包括第一限位机构260,该第一限位机构260置于第一摆杆210、第二摆杆220以及该连接点中至少一个的移动路径上,以将连接点限位于第一限位位置。在运行时,该第一摆杆210、第二摆杆220以及连接点中的一个与第一限位机构260相抵实现止动,由此使该连接点被限位于第一限位位置。In this embodiment, the connector 20 anti-retraction assembly 10 further includes a first limit mechanism 260, and the first limit mechanism 260 is placed on at least one of the first swing bar 210, the second swing bar 220 and the connection point. on the moving path to limit the connection point to the first limit position. During operation, one of the first swing link 210 , the second swing link 220 and the connecting point is abutted against the first limiting mechanism 260 to stop, thereby making the connecting point limited to the first limiting position.
具体在本申请中,该第一限位机构260位于第一摆杆210的移动路径上。第一摆杆210在摆动时可与第一限位机构260相抵而止动,进而使连接点(即第一摆杆210的连接端)被稳定限位于第一限位位置。Specifically in this application, the first limiting mechanism 260 is located on the moving path of the first swing link 210 . When the first swing rod 210 swings, it can abut against the first limit mechanism 260 to stop, so that the connection point (ie, the connection end of the first swing rod 210 ) is stably limited to the first limit position.
在本实施例中,驱动机构100还能够驱动第一摆杆210和第二摆杆220的连接点朝相反于第一方向240的第二方向250运动,即图中的水平向左方向移动。该连接点的移动路径包括第二限位位置,该连接点沿第二方向250移动到达第二限位位置时,连接器20位于与电池的分离位置。具体的来说,当连接点沿第二方向250移动时,第一摆杆210和第二摆杆220间的夹角变大,第二摆杆220的非连接端(即下端)与第一摆杆210的固定端(即上端)之间的间距减小,由此带动连接器20向上运动,即朝远离电池的方向运动,由此实现了与电池的分离。In this embodiment, the driving mechanism 100 can also drive the connection point of the first swing link 210 and the second swing link 220 to move in a second direction 250 opposite to the first direction 240 , that is, to move horizontally to the left in the figure. The moving path of the connection point includes a second limit position, and when the connection point moves along the second direction 250 to reach the second limit position, the connector 20 is in a position separated from the battery. Specifically, when the connection point moves along the second direction 250, the angle between the first swing link 210 and the second swing link 220 becomes larger, and the non-connecting end (ie the lower end) of the second swing link 220 is connected to the first swing link 220. The distance between the fixed ends (ie, the upper ends) of the swing rod 210 decreases, thereby driving the connector 20 to move upward, that is, to move away from the battery, thereby realizing separation from the battery.
通过将连接点限位至第二限位位置,可避免驱动机构100或连杆因为运动过限导致受损,还可以防止连接器20的分离位置距离电池过远降低换电效率。By limiting the connection point to the second limit position, damage to the driving mechanism 100 or the connecting rod due to excessive movement can be avoided, and it can also prevent the disconnection position of the connector 20 from being too far away from the battery to reduce the power exchange efficiency.
在本实施例中,该连接器20防退组件10还包括第二限位机构270,该第二限位机构270置于第一摆杆210、第二摆杆220以及连接点中至少一个的移动路径上,以将连接点限位于第二限位位置。 具体的,该第一限位机构260位于第一摆杆210的移动路径上。第一摆杆210在摆动时可与第一限位机构260相抵而止动,进而使连接点(即第一摆杆210的连接端)被稳定限位于第一限位位置。In this embodiment, the anti-retraction assembly 10 of the connector 20 further includes a second limit mechanism 270, and the second limit mechanism 270 is placed on at least one of the first swing bar 210, the second swing bar 220 and the connection point. on the moving path to limit the connection point to the second limit position. Specifically, the first limiting mechanism 260 is located on the moving path of the first swing link 210 . When the first swing rod 210 swings, it can abut against the first limit mechanism 260 to stop, so that the connection point (ie, the connection end of the first swing rod 210 ) is stably limited to the first limit position.
具体的,在本申请中,该第一限位机构260与第二限位机构270具有基本一致或相同的结构,其均包括安装在相对固定位置的限位支架261以及设于旋设于该限位支架261上的限位螺栓262,该限位螺栓262面朝第一摆杆210的一端设有用于和第一摆杆210相抵的限位座。采用这样的结构,可通过旋动限位螺栓262实现对第一限位位置或第二限位位置的微调。使用灵活性更高。Specifically, in this application, the first limiting mechanism 260 and the second limiting mechanism 270 have basically the same or the same structure, and they both include a limiting bracket 261 installed at a relatively fixed position and screwed on the The limit bolt 262 on the limit bracket 261 is provided with a limit seat for abutting against the first swing link 210 at one end of the limit bolt 262 facing the first swing link 210 . With such a structure, the fine adjustment of the first limit position or the second limit position can be realized by turning the limit bolt 262 . Higher flexibility of use.
在其他可选的实施方式中,还可以通过在第二摆杆220的活动路径上设置限位部件,或通过对该第一摆杆210的非连接端设置转动角度限制结构等方式实现连接点的第一限位位置以及第二限位位置。In other optional embodiments, the connection point can also be realized by setting a limiting member on the movable path of the second swing link 220, or by setting a rotation angle limiting structure at the non-connecting end of the first swing link 210, etc. The first limit position and the second limit position.
在本实施例中,该驱动机构100包括动力源110以及传动杆120,该动力源110用于驱动传动杆120移动,该传动杆120的移动方向平行于该第一方向240。该传动杆120与第一摆杆210和第二摆杆220的连接点相接。运行时,动力源110带动传动杆120伸缩移动,传动杆120作用于第一摆杆210和第二摆杆220的连接点从而使第一摆杆210和第二摆杆220发生弯折。In this embodiment, the driving mechanism 100 includes a power source 110 and a transmission rod 120 , the power source 110 is used to drive the transmission rod 120 to move, and the movement direction of the transmission rod 120 is parallel to the first direction 240 . The transmission rod 120 is connected to the connecting point of the first swing rod 210 and the second swing rod 220 . During operation, the power source 110 drives the transmission rod 120 to move telescopically, and the transmission rod 120 acts on the connection point of the first swing rod 210 and the second swing rod 220 to bend the first swing rod 210 and the second swing rod 220 .
在本实施例中,该动力源110可为气缸、液压缸或电机中的至少一种。当动力源110为气缸时,该传动杆120可以为能够相对缸筒进行伸缩的活塞杆。当动力源110为液压缸时,该传动杆120可以为能够相对液压缸的缸筒进行伸缩的活塞杆。当动力源110为电机时,该传动杆120上可以带有与连接电机轴的齿轮相啮的齿轨,通过齿轨将电机的转动转化为传动杆120的伸缩运动。当然,该电机也可以是直接带动传动杆120前后伸缩移动的直线电机。In this embodiment, the power source 110 can be at least one of an air cylinder, a hydraulic cylinder or an electric motor. When the power source 110 is a cylinder, the transmission rod 120 may be a piston rod that can expand and contract relative to the cylinder. When the power source 110 is a hydraulic cylinder, the transmission rod 120 may be a piston rod that can expand and contract relative to the cylinder barrel of the hydraulic cylinder. When the power source 110 is a motor, the transmission rod 120 may have a rack that meshes with the gear connected to the motor shaft, and the rotation of the motor is converted into the telescopic movement of the transmission rod 120 through the rack. Of course, the motor can also be a linear motor that directly drives the transmission rod 120 to move forward and backward.
在本实施例中,该第一摆杆210的连接端(即第一摆杆210的下端)上开设有第一销孔211。该第二摆杆220的连接端(即第二摆杆220的上端)上开设有第二销孔221。该传动杆120的端部设有安装接头,该安装接头上开设有第三销孔121。该第一销孔211、第二销孔221和第三销孔121之间通过第一销轴122铰接于该连接点。由此,实现了第一摆杆210、第二摆杆220和传动杆120三者间的铰接固定。In this embodiment, a first pin hole 211 is defined on the connection end of the first swing rod 210 (ie, the lower end of the first swing rod 210 ). A second pin hole 221 is defined on the connecting end of the second swing rod 220 (ie, the upper end of the second swing rod 220 ). The end of the transmission rod 120 is provided with a mounting joint, and a third pin hole 121 is opened on the mounting joint. The first pin hole 211 , the second pin hole 221 and the third pin hole 121 are hinged at the connection point through the first pin shaft 122 . Thus, the hinged fixing among the first swing link 210 , the second swing link 220 and the transmission link 120 is realized.
结合图4和图5,本申请还提供了一种连接装置300,包括连接器20、支架310以及如上文的连接器20防退组件10。With reference to FIG. 4 and FIG. 5 , the present application also provides a connection device 300 , including a connector 20 , a bracket 310 and the connector 20 anti-retraction assembly 10 as above.
该支架310可以包括一中部镂空的竖板,其四角处具有与用于放置电池的电池架30固定连接的 螺栓,并通过该螺栓与电池架30固定连接。该连接器20防退组件10设于支架310的一侧,该连接器20对应设于支架310的另一侧,并通过穿过支架310中部的缺口的连接件与第二摆杆220的非连接端相接。The bracket 310 may include a vertical plate hollowed out in the middle, with bolts fixedly connected to the battery rack 30 for placing batteries at its four corners, and fixedly connected to the battery rack 30 through the bolts. The anti-retraction assembly 10 of the connector 20 is arranged on one side of the bracket 310, and the connector 20 is correspondingly arranged on the other side of the bracket 310, and is connected to the second swing rod 220 through a connecting piece passing through a gap in the middle of the bracket 310. The connection ends meet.
在本实施例中,用于安置连接器20防退组件10一侧的支架310竖板上设置有摆杆安装架320,第一摆杆210的非连接端(即上端)开设也有第四销孔212,摆杆安装架320上开设有第五销孔321,该第四销孔212与第五销孔321之间通过第二销轴322连接,由此实现了第一摆杆210和支架310之间的转动连接。In this embodiment, a swing rod installation frame 320 is provided on the vertical plate of the bracket 310 for placing the connector 20 on one side of the anti-backward assembly 10, and the non-connecting end (ie, the upper end) of the first swing rod 210 also has a fourth pin. hole 212, the fifth pin hole 321 is opened on the swing rod mounting bracket 320, and the fourth pin hole 212 and the fifth pin hole 321 are connected by the second pin shaft 322, thereby realizing the first swing rod 210 and the bracket Rotation connection between 310.
在本实施例中,连接器20包括安装座21以及连接头22,该连接头22固定设置在安装座21上,该安装座21与第二摆杆220转动连接。通过设置安装座21,实现了连接装置300的模块化,有利于降低生产成本,提高兼容性和灵活度。In this embodiment, the connector 20 includes a mounting base 21 and a connecting head 22 , the connecting head 22 is fixedly disposed on the mounting base 21 , and the mounting base 21 is rotatably connected to the second swing rod 220 . The modularization of the connection device 300 is achieved by providing the mounting base 21 , which is beneficial to reduce production costs and improve compatibility and flexibility.
具体的,安装座21上还设置有连接架23,第二摆杆220的非连接端开设有第六销孔222,连接架23上开设有第七销孔24,第六销孔222与第七销孔24之间通过第三销轴25铰接。由此实现了第二摆杆220和连接器20之间的铰接连接。Specifically, the mounting base 21 is also provided with a connecting frame 23, the non-connecting end of the second swing bar 220 is provided with a sixth pin hole 222, and the connecting frame 23 is provided with a seventh pin hole 24, and the sixth pin hole 222 is connected to the sixth pin hole 222. The seven pin holes 24 are hinged by a third pin shaft 25 . Thereby, the hinged connection between the second swing link 220 and the connector 20 is realized.
在本实施例中,在本实施例中,该连接装置300还包括导向组件330,该导向组件330包括导向部和配合部,该导向部设置在对应连接器20一侧的支架310上,该配合部设于该安装座21上,该配合部与导向部相配合以对安装座21上的连接器20的移动方向进行限定。通过导向部对连接器20的移动方向进行约束,使连接器20能够更精准的与电池对接。In this embodiment, in this embodiment, the connection device 300 further includes a guide assembly 330, the guide assembly 330 includes a guide portion and a matching portion, the guide portion is arranged on the bracket 310 corresponding to one side of the connector 20, the guide portion The matching portion is disposed on the mounting base 21 , and the matching portion cooperates with the guiding portion to limit the moving direction of the connector 20 on the mounting base 21 . The moving direction of the connector 20 is constrained by the guide portion, so that the connector 20 can be docked with the battery more precisely.
具体的,该导向部可以包括沿竖向方向延伸的导轨331,该配合部包括设于安装座21上的与导轨421相对应位置的带有滑槽的滑块332,该滑槽嵌入导轨331以使滑块332能够沿导轨331滑动进而实现对连接器20运动方向的滑动导向。导轨421以及滑块422的数量可以根据实际需求确定,本实施例中优选为2个。Specifically, the guide part may include a guide rail 331 extending in the vertical direction, and the matching part may include a slide block 332 provided on the mounting base 21 corresponding to the guide rail 421 with a sliding groove, and the sliding groove is embedded in the guide rail 331 The sliding block 332 can slide along the guide rail 331 so as to realize the sliding guidance of the moving direction of the connector 20 . The number of guide rails 421 and sliders 422 can be determined according to actual needs, and in this embodiment, there are preferably two.
在本申请中,连接头22共有两种,其中一种为电连接头400,该电连接头400包括接头410与供电线420,该接头410朝下布置,用于与电池连接。该供电线420穿过支架310中部的开口并水平向外延伸至与换电站或储能站的供电系统电连接。In this application, there are two types of connectors 22 , one of which is an electrical connector 400 , which includes a connector 410 and a power supply wire 420 , and the connector 410 is arranged downwards for connecting with a battery. The power supply line 420 passes through the opening in the middle of the bracket 310 and extends horizontally outward to be electrically connected to the power supply system of the switching station or energy storage station.
运行时,电连接头400在导向组件330的约束下沿竖直方向升降。当电连接头400降至对应连接点处于第一限位位置时,电连接头500位于与电池相连接的位置。当电连接头400升起至对应连接点 处于第二限位位置时,其与电池相分离的位置。由此能够通过电连接头400实现对电池的充电。During operation, the electrical connector 400 is lifted and lowered vertically under the constraints of the guide assembly 330 . When the electrical connector 400 is lowered to the corresponding connection point and is at the first limit position, the electrical connector 500 is located at the position where it is connected to the battery. When the electrical connector 400 is raised to the position where the corresponding connection point is in the second limit position, it is separated from the battery. In this way, the battery can be charged through the electrical connector 400 .
在本实施例中,该连接装置300还包括线托板430,其设置于安装座21,并朝穿过支架310上的开口朝背离安装座21的方向水平延伸。该线托板430的两侧设有挡板。该线托板430用于承载供电线420,在使用时,可将供电线420通过绑线带绑在线托板430上,或者不使用绑线带,仅通过挡板的约束作用实现对供电线420的约束。In this embodiment, the connection device 300 further includes a wire support plate 430 disposed on the mounting base 21 and extending horizontally toward a direction away from the mounting base 21 through the opening on the bracket 310 . The two sides of the wire support plate 430 are provided with baffle plates. The line support plate 430 is used to carry the power supply line 420. When in use, the power supply line 420 can be tied to the line support plate 430 with a wire tie, or the power supply line can be fixed only through the restraint of the baffle without using a tie belt. 420 constraints.
通过线托板430约束供电线420,可使走线更为整齐,便于后续维护检修,通过也能避免连接器20运行时供电线420移动或缠绕导致故障。Restraining the power supply line 420 by the line support plate 430 can make the wiring more tidy, which is convenient for subsequent maintenance and repair, and can also prevent the power supply line 420 from moving or being entangled when the connector 20 is running and causing failure.
在本申请中,另一种连接头22为液冷连接头500,该液冷连接头500包括管接口510与液冷管520,该管接口510朝下布置,用于与电池连接。该液冷管520穿过支架310中部的开口并水平向外延伸至与冷却系统连接。当液冷连接头500降至对应连接点处于第一限位位置时,液冷连接头600位于与电池相连接的位置。当液冷连接头500升起至对应连接点处于第二限位位置时,液冷连接头600位于与电池相分离的位置。由此能够通过液冷连接头500对充电中的电池进行冷却。In this application, another connector 22 is a liquid-cooled connector 500 , which includes a tube interface 510 and a liquid-cooled tube 520 , and the tube interface 510 is arranged downward for connecting to a battery. The liquid cooling tube 520 passes through the opening in the middle of the bracket 310 and extends horizontally outward to connect with the cooling system. When the liquid-cooling connector 500 is lowered to the corresponding connection point and is at the first limit position, the liquid-cooling connector 600 is located at a position connected to the battery. When the liquid cooling connector 500 is raised until the corresponding connection point is at the second limit position, the liquid cooling connector 600 is located at a position separated from the battery. Thus, the battery being charged can be cooled by the liquid cooling connector 500 .
该液冷管520包括进液管以及出液管,该管接口510包括与进液管连通的进液口以及与出液管相连通的出液口。当管接口510连接电池时,冷却系统的冷却液通过进液管进入电池中的冷却回路,在流经冷却回路后,被加热的冷却液流经出液口、出液管回流至冷却系统,从而将电池的热量通过冷却液带出。降低电池充电时的温度。The liquid cooling pipe 520 includes a liquid inlet pipe and a liquid outlet pipe, and the pipe interface 510 includes a liquid inlet connected to the liquid inlet pipe and a liquid outlet connected to the liquid outlet pipe. When the pipe interface 510 is connected to the battery, the cooling liquid of the cooling system enters the cooling circuit in the battery through the liquid inlet pipe. After flowing through the cooling circuit, the heated cooling liquid flows through the liquid outlet and the liquid outlet pipe back to the cooling system. Thus, the heat of the battery is carried out through the coolant. Reduce the temperature of the battery while it is charging.
在本实施例中,该液冷连接头500还包括管道架530,管道架530设置在安装座21上,管接口510和液冷管520穿设于安装座21上,该管道架530和安装座21之间弹性浮动连接。由此避免管接口510在连接电池时产生的冲击致使管接口510受损。另外,管道架530还能够用于约束液冷管520,使管路走线更为整齐,避免管路在连接器20运行时移动或缠绕导致漏液、堵塞等故障。In this embodiment, the liquid cooling connector 500 also includes a pipe bracket 530, the pipe bracket 530 is arranged on the mounting base 21, the pipe interface 510 and the liquid cooling tube 520 are passed through the mounting base 21, the pipe bracket 530 and the installation Elastic floating connection between seats 21. In this way, it is avoided that the tube interface 510 is damaged due to the impact generated when the battery is connected. In addition, the pipe rack 530 can also be used to restrain the liquid-cooled pipe 520 to make the pipe line more tidy and prevent the pipe from moving or entangled during the operation of the connector 20 to cause liquid leakage, blockage and other faults.
如图6所示,本申请还提供了一种电池架30,包括立方形的框架31,设置于框架31上的托板32,该连接装置300通过支架310固定于框架31的侧面,并使该连接装置300的连接头22对应位于托板32的上方一侧。As shown in FIG. 6, the present application also provides a battery rack 30, which includes a cubic frame 31 and a supporting plate 32 arranged on the frame 31. The connecting device 300 is fixed to the side of the frame 31 through a bracket 310, and makes The connecting head 22 of the connecting device 300 is correspondingly located on the upper side of the supporting plate 32 .
该托板32用于承载电池,在使用时,将电池置于托板32上,此时该连接头22对应位于电池的上连接部的位置。本实施例中,电池在托板32上时其连接部位于电池的上表面,该连接头22通过升降实现与电池的连接与分离。由此对移入该电池架30中的电池进行充电和冷却操作。The supporting plate 32 is used to carry the battery. When in use, the battery is placed on the supporting plate 32, and the connector 22 is correspondingly located at the upper connection portion of the battery. In this embodiment, when the battery is on the supporting plate 32 , its connecting portion is located on the upper surface of the battery, and the connecting head 22 can be connected and separated from the battery through lifting. The batteries moved into the battery rack 30 are thus charged and cooled.
在本实施例中,该电池能够通过换电站或储能站中的电池转运设备沿第三方向以抽拉滑动的方式移动至该托板32上。该第三方向与连接装置300中驱动机构100的移动方向(即第一方向240)相平行。In this embodiment, the battery can be moved to the pallet 32 in a third direction through the battery transfer equipment in the battery swapping station or energy storage station in a pulling and sliding manner. The third direction is parallel to the moving direction of the driving mechanism 100 in the connecting device 300 (ie, the first direction 240 ).
通过将驱动机构100的运行方向设置成与电池移动的方向一致,能够降低驱动机构100运动时的横向空间需求,相比现有结构对电池架30在垂直于电池移动方向上的体积占用更低,进而降低电池架30的整体宽度。By arranging the running direction of the drive mechanism 100 to be consistent with the direction of battery movement, the lateral space requirements during the movement of the drive mechanism 100 can be reduced, and the battery rack 30 takes up less volume in a direction perpendicular to the battery movement direction than the existing structure. , thereby reducing the overall width of the battery rack 30 .
在本实施例中,该连接装置300包括连接头22为电连接头400的第一连接装置600以及连接头22为液冷连接头500的第二连接装置。700该第一连接装置600和第二连接装置300分设于电池移动路径的两侧。具体的来说。该第一连接装置600和第二连接装置300分别通过固定于框架31上,且对应位于托板32的一侧上方,且使该第一连接装置600的电连接头400和第二连接装置300的液冷连接头500分为对应位于托板32上的电池的上方位置。In this embodiment, the connection device 300 includes a first connection device 600 in which the connector 22 is an electrical connector 400 and a second connection device in which the connector 22 is a liquid cooling connector 500 . 700, the first connecting device 600 and the second connecting device 300 are respectively arranged on two sides of the battery moving path. Specifically. The first connection device 600 and the second connection device 300 are respectively fixed on the frame 31 and correspondingly located above one side of the support plate 32, and the electrical connector 400 of the first connection device 600 and the second connection device 300 The liquid cooling connection head 500 is divided into a position corresponding to the upper part of the battery on the supporting plate 32 .
在运行时,该电连接头400和液冷连接头500沿竖直方向降下以分别连接电池,对电池进行充电和冷却。将电连接头400和液冷连接头500设置成沿竖向方向进行升降,首先能够降低连接器20在水平方向上所占用的空间。进而减小电池架30的体积。其次,还能避免电连接头400或液冷连接头500在连接时冲击电池导致电池位置发生变动。提高了运行精度并降低了对接失败的概率。During operation, the electrical connector 400 and the liquid-cooled connector 500 are lowered vertically to connect to the battery respectively, charge and cool the battery. The electric connector 400 and the liquid-cooled connector 500 are arranged to be raised and lowered in the vertical direction, first of all, the space occupied by the connector 20 in the horizontal direction can be reduced. Further, the volume of the battery rack 30 is reduced. Secondly, it can also prevent the electric connector 400 or the liquid-cooled connector 500 from impacting the battery during connection, causing the position of the battery to change. Improve the running accuracy and reduce the probability of docking failure.
在本申请中,该托板32呈长条形,位于框架31的内表面两侧,且沿第四方向延伸设置。该第四方向与第一方向240(即电池的移动方向或驱动机构100的运行方向)平行。由此,能够在实现放置电池的前提下降低电池架30的整体重量。In the present application, the supporting plate 32 is elongated, located on both sides of the inner surface of the frame 31 , and extended along the fourth direction. The fourth direction is parallel to the first direction 240 (ie, the moving direction of the battery or the running direction of the driving mechanism 100 ). Thereby, the overall weight of the battery rack 30 can be reduced on the premise of achieving placement of the battery.
为使电池架30能够对多个电池进行充电,优选在本实施例中,电池架30包括多层托板32,多层托板32相叠布置,且每层托板32均对应设置该连接装置300,多个该连接装置300沿竖向间隔布置。In order to enable the battery rack 30 to charge a plurality of batteries, preferably in this embodiment, the battery rack 30 includes multi-layer pallets 32 arranged one above the other, and each layer of pallets 32 is correspondingly provided with the connection A device 300, a plurality of connecting devices 300 are vertically spaced apart.
通过设置多层托板32,能够同时对多个电池进行充电操作,效果更高且结构更为紧凑。By arranging the multi-layer pallet 32, multiple batteries can be charged at the same time, and the effect is higher and the structure is more compact.
为更好的对连接装置300的驱动机构100进行固定,该电池架30还包括驱动安装架33,该驱动安装架33为沿竖直布置长条形并与框架31连接固定。该驱动安装架33与驱动机构100的非活动端,即液压缸或气缸的缸筒端相连。In order to better fix the driving mechanism 100 of the connection device 300 , the battery stand 30 further includes a driving mounting bracket 33 , which is vertically arranged in a long strip shape and connected and fixed to the frame 31 . The driving mounting frame 33 is connected with the non-moving end of the driving mechanism 100, that is, the cylinder end of the hydraulic cylinder or air cylinder.
本申请还提供了一种换电站或储能站,包括如上文所描述的电池架30。通过采用上述的电池架30,可以使连接器在与电池链接是保持位置稳定而不会发生回退,驱动机构无需持续施力即可使连接 器保持与电池连接,降低了驱动机构的损耗,提高了整体使用寿命,降低了能耗,提高了换电站或储能站的可靠性。The present application also provides a power exchange station or energy storage station, including the battery rack 30 as described above. By using the above-mentioned battery holder 30, the connector can be kept in a stable position when it is connected to the battery without retreating, and the drive mechanism can keep the connector connected to the battery without continuous application of force, which reduces the loss of the drive mechanism. The overall service life is improved, energy consumption is reduced, and the reliability of the power station or energy storage station is improved.
虽然以上描述了本申请的具体实施方式,但是本领域的技术人员应当理解,这些仅是举例说明,在不背离本申请的原理和实质的前提下,可以对这些实施方式做出多种变更或修改。因此,本申请的保护范围由所附权利要求书限定。Although the specific implementations of the present application have been described above, those skilled in the art should understand that these are only examples, and various changes or modifications can be made to these implementations without departing from the principle and essence of the application. Revise. Accordingly, the protection scope of the application is defined by the appended claims.

Claims (20)

  1. 一种连接器防退组件,所述连接器用于连接电池,其特征在于:所述防退组件包括第一摆杆、第二摆杆以及驱动机构,所述第一摆杆与所述第二摆杆转动连接,所述第一摆杆的非连接端可转动地设置在相对固定位置,所述第二摆杆的非连接端与连接器相连,所述驱动机构驱动所述第一摆杆与所述第二摆杆的连接点沿第一方向移动,以联动带动所述连接器向靠近电池的方向移动,所述连接点的移动路径包括一死点位置,所述连接点沿第一方向移动到达或超过所述死点位置时,所述连接器位于与电池的连接位置;其中,所述死点位置为所述第一摆杆和所述第二摆杆共线的位置。An anti-retraction assembly for a connector, the connector is used to connect a battery, characterized in that: the anti-retraction assembly includes a first swing bar, a second swing bar and a driving mechanism, the first swing bar and the second The swing rod is rotatably connected, the non-connecting end of the first swing rod is rotatably arranged at a relatively fixed position, the non-connecting end of the second swing rod is connected with the connector, and the driving mechanism drives the first swing rod The connection point with the second swing rod moves along the first direction to drive the connector to move in a direction close to the battery. The moving path of the connection point includes a dead point position, and the connection point moves along the first direction When the movement reaches or exceeds the dead point position, the connector is located at the connection position with the battery; wherein, the dead point position is a position where the first swing link and the second swing link are collinear.
  2. 如权利要求1所述的连接器防退组件,其特征在于:所述连接点的移动路径包括第一限位位置,当连接点沿第一方向移动至经过所述死点位置且所述第一摆杆与所述第二摆杆之间的夹角达到预设角度时,所述连接点到达所述第一限位位置,此时,所述连接器位于与所述电池的连接位置。The anti-retraction component of the connector according to claim 1, wherein the moving path of the connecting point includes a first limit position, when the connecting point moves along the first direction to pass the dead point and the second When the included angle between a swing rod and the second swing rod reaches a preset angle, the connection point reaches the first limit position, and at this time, the connector is located at the connection position with the battery.
  3. 如权利要求2所述的连接器的防退组件,其特征在于:所述预设角度的范围为177°至179°;The anti-retraction assembly of the connector according to claim 2, characterized in that: the preset angle ranges from 177° to 179°;
    和/或,所述连接器防退组件包括第一限位机构,所述第一限位机构置于所述第一摆杆、所述第二摆杆以及所述连接点中至少一个的移动路径上,以将所述连接点限位于所述第一限位位置。And/or, the connector anti-retraction assembly includes a first limit mechanism, and the first limit mechanism regulates the movement of at least one of the first swing bar, the second swing bar, and the connection point. on the path, so as to limit the connecting point to the first limiting position.
  4. 如权利要求1-3任意一项所述的连接器防退组件,所述驱动机构驱动所述第一摆杆与所述第二摆杆的连接点沿第二方向移动,以联动带动所述连接器向远离电池的方向移动,所述连接点的移动路径包括第二限位位置,所述连接点沿第二方向移动到达所述第二限位位置时,所述连接器位于与电池的分离位置;The connector anti-retraction assembly according to any one of claims 1-3, wherein the driving mechanism drives the connection point of the first swing bar and the second swing bar to move along the second direction, so as to drive the The connector moves away from the battery, and the moving path of the connection point includes a second limit position. When the connection point moves along the second direction and reaches the second limit position, the connector is located at the distance between the battery and the battery. separation position;
    优选地,所述连接器防退组件包括第二限位机构,所述第二限位机构置于所述第一摆杆、所述第二摆杆以及所述连接点中至少一个的移动路径上,以将所述连接点限位于所述第二限位位置。Preferably, the connector anti-retraction assembly includes a second limit mechanism, and the second limit mechanism is placed on the movement path of at least one of the first swing bar, the second swing bar and the connection point to limit the connection point to the second limit position.
  5. 如权利要求1-4任意一项所述的连接器防退组件,其特征在于:所述驱动机构包括动力源以及传动杆,所述动力源驱动所述传动杆移动,所述传动杆连接于所述第一摆杆与所述第二摆杆的连接点。The connector anti-retraction assembly according to any one of claims 1-4, wherein the drive mechanism includes a power source and a transmission rod, the power source drives the transmission rod to move, and the transmission rod is connected to The connection point between the first swing rod and the second swing rod.
  6. 如权利要求5所述的连接器防退组件,其特征在于:所述第一摆杆与所述第二摆杆上分别开设有第一销孔与第二销孔,所述传动杆上设置有连接头,所述连接头上开设有第三销孔,所述第一销孔、所述第二销孔以及所述第三销孔之间通过第一销轴铰接于所述连接点;The connector anti-retraction assembly according to claim 5, characterized in that: the first swing rod and the second swing rod are respectively provided with a first pin hole and a second pin hole, and the transmission rod is provided with There is a connecting head, and a third pin hole is opened on the connecting head, and the first pin hole, the second pin hole and the third pin hole are hinged to the connection point through a first pin shaft;
    和/或,所述动力源为气缸、液压缸或电机中的至少一种;And/or, the power source is at least one of an air cylinder, a hydraulic cylinder or an electric motor;
    和/或,所述传动杆的移动方向平行于所述第一方向。And/or, the moving direction of the transmission rod is parallel to the first direction.
  7. 一种连接装置,其特征在于:包括连接器、支架以及如权利要求1至6中任意一项所述的连接器防退组件,所述支架用于所述连接装置与放置电池的电池架之间的固定连接,其中,所述第一摆杆的非连接端与所述支架相转动连接。A connection device, characterized in that it includes a connector, a bracket and the connector anti-retreat assembly according to any one of claims 1 to 6, the bracket is used between the connection device and the battery rack for placing the battery fixed connection between them, wherein, the non-connecting end of the first swing rod is rotatably connected with the bracket.
  8. 如权利要求7所述的连接装置,其特征在于:所述支架上还设置有摆杆安装架,所述第一摆杆的非连接端开设有第四销孔,所述摆杆安装架上开设有第五销孔,所述第四销孔与所述第五销孔之间通过第二销轴铰接。The connecting device according to claim 7, characterized in that: the bracket is also provided with a swing rod mounting frame, the non-connecting end of the first swing rod is provided with a fourth pin hole, and the swing rod mounting frame A fifth pin hole is opened, and the fourth pin hole is hinged to the fifth pin hole through a second pin shaft.
  9. 如权利要求7或8所述的连接装置,其特征在于:所述连接器包括安装座以及连接头,所述连接头固定设置在所述安装座上,所述安装座与所述第二摆杆转动连接。The connecting device according to claim 7 or 8, characterized in that: the connector includes a mounting base and a connecting head, the connecting head is fixedly arranged on the mounting base, and the mounting base and the second pendulum Rod swivel connection.
  10. 如权利要求9所述的连接装置,其特征在于:所述安装座上还设置有连接架,所述第二摆杆的非连接端开设有第六销孔,所述连接架上开设有第七销孔,所述第六销孔与所述第七销孔之间通过第三销轴铰接。The connecting device according to claim 9, characterized in that: the mounting seat is also provided with a connecting frame, the non-connecting end of the second swing rod is provided with a sixth pin hole, and the connecting frame is provided with a sixth pin hole. Seven pin holes, the sixth pin hole and the seventh pin hole are hinged by a third pin shaft.
  11. 如权利要求9或10所述的连接装置,其特征在于:所述连接装置还包括导向组件,所述导向组件包括导向部与配合部,所述导向部设置在所述支架上,所述配合部设置所述安装座上,所述导向部与所述配合部相配合以限定所述连接器的移动方向;The connection device according to claim 9 or 10, characterized in that: the connection device also includes a guide assembly, the guide assembly includes a guide part and a matching part, the guide part is arranged on the bracket, and the matching part The part is arranged on the mounting seat, and the guide part cooperates with the matching part to limit the moving direction of the connector;
    优选地,所述导向部包括导轨,所述配合部包括滑块,所述安装座与所述支架之间通过所述导轨与滑块滑动连接。Preferably, the guide part includes a guide rail, the matching part includes a slider, and the installation seat and the bracket are slidably connected to the slider through the guide rail.
  12. 如权利要求9-11任意一项所述的连接装置,其特征在于:所述连接头为电连接头,所述电连接头一端用于与电池进行电连接,另一端通过供电线与供电系统电连接;The connection device according to any one of claims 9-11, characterized in that: the connector is an electrical connector, one end of the electrical connector is used for electrical connection with the battery, and the other end is connected to the power supply system through a power supply line. electrical connection;
    优选地,所述连接装置还包括线托板,所述线托板设置在所述安装座上,所述线托板用于承载所述供电线。Preferably, the connection device further includes a wire support plate, the wire support plate is arranged on the mounting base, and the wire support plate is used to carry the power supply wire.
  13. 如权利要求9-12任意一项所述的连接装置,其特征在于:所述连接头为液冷连接头,所述液冷连接头一端用于与电池进行液冷连接,另一端通过液冷管与冷却系统相连接。The connection device according to any one of claims 9-12, wherein the connector is a liquid-cooled connector, one end of the liquid-cooled connector is used for liquid-cooled connection with the battery, and the other end is liquid-cooled The tubes are connected to the cooling system.
  14. 如权利要求13所述的连接装置,其特征在于:所述液冷管包括进液管以及出液管,所述液冷连接头包括与所述进液管连接的进液口以及与所述出液管连接的出液口;冷却液通过所述进液管与所述进液口进入电池,再从电池中通过所述出液口以及所述出液管返回所述冷却系统;The connection device according to claim 13, wherein the liquid cooling pipe includes a liquid inlet pipe and a liquid outlet pipe, and the liquid cooling connector includes a liquid inlet connected to the liquid inlet pipe and a liquid inlet connected to the liquid cooling pipe. A liquid outlet connected to a liquid outlet pipe; cooling liquid enters the battery through the liquid inlet pipe and the liquid inlet, and then returns from the battery to the cooling system through the liquid outlet and the liquid outlet pipe;
    和/或,所述连接装置还包括管道架,所述管道架设置在所述安装座上,所述管道架用于固定所述液冷管。And/or, the connecting device further includes a pipe bracket, the pipe bracket is arranged on the installation base, and the pipe bracket is used for fixing the liquid cooling tube.
  15. 一种电池架,其特征在于:包括框架、托板、支架以及如权利要求7至14所述的连接装置,所述托板用于承载电池,所述托板设置在所述框架上,所述连接装置通过所述支架固定在所述框架上。A battery rack, characterized in that it includes a frame, a supporting plate, a bracket, and the connecting device according to claims 7 to 14, the supporting plate is used to carry batteries, the supporting plate is arranged on the frame, and the The connecting device is fixed on the frame through the bracket.
  16. 如权利要求15所述的电池架,其特征在于:所述电池能够沿第三方向移动至所述托板上,所述连接装置设于所述电池移动路径的至少一侧。The battery rack according to claim 15, wherein the battery can move to the supporting plate along a third direction, and the connecting device is arranged on at least one side of the moving path of the battery.
  17. 如权利要求16所述的电池架,其特征在于:所述第三方向与第一方向平行。The battery rack according to claim 16, wherein the third direction is parallel to the first direction.
  18. 如权利要求16或17所述的电池架,其特征在于:所述连接装置包括连接头为电连接头的第一连接装置,以及连接头为液冷连接头的第二连接装置,所述第一连接装置与所述第二连接装置分别设置于所述电池移动路径的两侧。The battery rack according to claim 16 or 17, wherein the connecting device comprises a first connecting device whose connector is an electrical connector, and a second connecting device whose connector is a liquid-cooled connector, and the first A connecting device and the second connecting device are respectively arranged on two sides of the moving path of the battery.
  19. 如权利要求15-18任意一项所述的电池架,其特征在于:所述电池架包括多层所述托板,多层所述托板沿第四方向排列设置,每层托板均应设置有所述连接装置;The battery rack according to any one of claims 15-18, characterized in that: the battery rack includes multiple layers of the supporting plates, and the multiple layers of the supporting plates are arranged along the fourth direction, and each layer of the supporting plates should provided with the connecting device;
    优选地,所述第四方向与第一方向垂直。Preferably, the fourth direction is perpendicular to the first direction.
  20. 一种换电站或储能站,其特征在于:包括如权利要求15至19中任一项所述的电池架。A substation or energy storage station, characterized by comprising the battery rack according to any one of claims 15-19.
PCT/CN2022/136134 2021-12-02 2022-12-02 Connector anti-retreating assembly, connecting apparatus, battery rack, and battery swapping station or energy storage station WO2023098859A1 (en)

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EP1767388A2 (en) * 2005-09-27 2007-03-28 Gebr. Bode GmbH & Co. KG Pivotable sliding vehicle door , especially for public transport
DE102015120287A1 (en) * 2015-11-24 2017-05-24 Dr. Ing. H.C. F. Porsche Aktiengesellschaft Hinge device with integrated pedestrian protection for a front hood
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