WO2023095693A1 - シールドコネクタ - Google Patents
シールドコネクタ Download PDFInfo
- Publication number
- WO2023095693A1 WO2023095693A1 PCT/JP2022/042502 JP2022042502W WO2023095693A1 WO 2023095693 A1 WO2023095693 A1 WO 2023095693A1 JP 2022042502 W JP2022042502 W JP 2022042502W WO 2023095693 A1 WO2023095693 A1 WO 2023095693A1
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- WO
- WIPO (PCT)
- Prior art keywords
- terminal
- pressing
- flat plate
- spring member
- shield shell
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/533—Bases, cases made for use in extreme conditions, e.g. high temperature, radiation, vibration, corrosive environment, pressure
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/02—Contact members
- H01R13/15—Pins, blades or sockets having separate spring member for producing or increasing contact pressure
- H01R13/187—Pins, blades or sockets having separate spring member for producing or increasing contact pressure with spring member in the socket
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/02—Contact members
- H01R13/10—Sockets for co-operation with pins or blades
- H01R13/11—Resilient sockets
- H01R13/111—Resilient sockets co-operating with pins having a circular transverse section
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/02—Contact members
- H01R13/10—Sockets for co-operation with pins or blades
- H01R13/11—Resilient sockets
- H01R13/113—Resilient sockets co-operating with pins or blades having a rectangular transverse section
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R2201/00—Connectors or connections adapted for particular applications
- H01R2201/26—Connectors or connections adapted for particular applications for vehicles
Definitions
- the present invention relates to shield connectors.
- Patent Document 1 discloses a terminal fitting having a terminal connection portion to be connected to a mating terminal, an electric wire connected to the wire connection portion of the terminal fitting, and a metal shield shell covering the wire connection portion of the terminal fitting and the wire.
- a shield connector is disclosed in which a wire connecting portion and a shield shell are integrated by an insulating resin portion formed by insert molding.
- the wire connecting portion of the terminal fitting is covered with an insulating resin portion filled with an air layer in the shield shell by insert molding so as to be integrated with the shield shell. Therefore, the heat generated on the conductive path is quickly transferred from the insulating resin portion to the metal shield shell without passing through the air layer, and is radiated, so that the heat dissipation performance of the shield connector can be improved. can.
- the contact portion of the insulating resin portion with the terminal fitting is the wire connection portion, the distance from the terminal connection portion, which generates the largest amount of heat on the conductive path, to the shield shell, which is the heat dissipation portion, is long, resulting in high thermal resistance.
- a shield connector includes a terminal fitting having a mating terminal placement portion into which a mating terminal is inserted, a terminal fitting having a terminal connection portion connected to the mating terminal inserted and placed in the mating terminal placement portion, and an insulative housing that accommodates a terminal fitting; a shield shell that covers the outer surface of the housing; and a connection portion side contact surface that contacts the terminal connection portion in a state in which the mating terminal is arranged in the mating terminal placement portion.
- an insulating heat dissipating member having a shell side contact surface exposed from the housing and contacting the shield shell; a spring member that presses the shell-side contact surface against the shield shell.
- the shield connector of the present disclosure According to the shield connector of the present disclosure, deterioration of heat dissipation performance due to environmental temperature changes can be suppressed, and desired heat dissipation performance can be stably exhibited with a shorter heat dissipation path.
- FIG. 1 is a perspective view of a shield connector according to Embodiment 1.
- FIG. 2 is a right side view of the shield connector shown in FIG. 1;
- FIG. FIG. 3 is a vertical cross-sectional view showing the main part of the III-III cross section in FIG. 4 is an exploded perspective view of the shield connector shown in FIG. 1.
- FIG. FIG. 5 is an explanatory diagram for explaining a state in the middle of the assembly process of the shield connector shown in FIG. It is a figure which shows the state of. 6 is a vertical cross-sectional perspective view showing the assembly on the shield shell side shown in FIG. 5.
- FIG. 7 is a perspective view showing a housing that constitutes the shield connector shown in FIG. 1.
- FIG. 8 is a perspective view showing the second spring member that constitutes the shield connector shown in FIG. 1, assembled to the housing.
- FIG. 9 is a perspective view showing an essential part extracted from the shield connector shown in FIG. 1.
- FIG. 10 is a longitudinal sectional view showing a state in which the mating terminal is inserted into the shield connector shown in FIG. 1, and is a view corresponding to FIG. 3.
- FIG. 11 is a perspective view of a shield connector according to Embodiment 2.
- FIG. 12 is a right side view of the shield connector shown in FIG. 11;
- FIG. 13 is a cross-sectional view taken along line XIII-XIII in FIG. 12.
- FIG. 14 is a cross-sectional view taken along line XIV-XIV in FIG. 13.
- FIG. 13 is a right side view of the shield connector shown in FIG. 11;
- FIG. 13 is a cross-sectional view taken along line XIII-XIII in FIG. 12.
- FIG. 14 is a cross-sectional view taken
- FIG. 15 is an exploded perspective view of the shield connector shown in FIG. 11;
- FIG. FIG. 16 is a perspective view showing the terminal fitting constituting the shield connector shown in FIG. 11 in a single piece state before being assembled to the housing.
- 17 is a right side view of the terminal fitting shown in FIG. 16.
- FIG. 18 is a perspective view showing the second spring member constituting the shield connector shown in FIG. 11 as a single piece before being assembled to the housing;
- FIG. 19 is a right side view of the second spring member shown in FIG. 18;
- FIG. FIG. 20 is an explanatory diagram for explaining a state in the middle of the assembly process of the shield connector shown in FIG. It is a figure which shows the state of.
- FIG. 21 is a longitudinal sectional view showing a state in which the mating terminal is inserted into the shield connector shown in FIG. 11, and is a view corresponding to FIG. 13.
- FIG. 22 is a cross-sectional view taken along line XXII-XXII in FIG. 21.
- the shielded connector of the present disclosure provides: (1) A terminal fitting having a mating terminal placement portion into which a mating terminal is inserted and a terminal connecting portion connected to the mating terminal inserted and placed in the mating terminal placement portion; and housing the terminal fitting. a shield shell covering the outer surface of the housing; a connecting portion side contact surface in contact with the terminal connecting portion in a state where the mating terminal is arranged in the mating terminal placement portion; an insulating heat dissipating member having a shell-side contact surface that is exposed and contacts the shield shell; and a spring member that presses against the shield shell.
- the contact surface of the terminal fitting contacting the terminal connection portion is provided.
- an insulating heat-dissipating member having a shell-side contact surface that is exposed from the housing and contacts the shield shell.
- the terminal connection portion is pressed against the contact surface of the heat radiating member on the connecting portion side using a separate spring member, and the shell side contact surface of the heat radiating member is shielded. pressed against the shell.
- the heat dissipation member interposed between the terminal connection portion and the shield shell is kept in contact with the terminal connection portion and the shield shell using the elastic force of the spring member. can be retained.
- the contact portion of the heat dissipating member with the terminal fitting is the terminal connection portion, the terminal connection portion that generates the largest amount of heat on the conductive path can be brought into direct contact with the shield shell via the heat dissipating member. As a result, the heat radiation path can be shortened compared to the conventional structure, and the desired heat radiation performance can be stably exhibited.
- the spring member can press the terminal connecting portion against the connecting portion side contact surface of the heat radiating member and press the shell side contact surface of the heat radiating member against the shield shell in a state where the mating terminal is arranged in the mating terminal placement portion. Any shape can be adopted as long as it is Similarly, in a state in which the mating terminal is arranged in the mating terminal placement portion, the spring member presses the terminal connection portion against the contact surface of the heat radiating member on the connecting portion side, and presses the shell side contact surface of the heat radiating member against the shield shell.
- Terminal metal fittings including terminal connection portions, shield shells, and heat radiating members are not particularly limited as long as they are of the same type.
- the spring member has a pair of second pressing portions that directly press portions on both sides of the contact surface of the heat dissipating member on the connecting portion side with the portion with which the terminal connecting portion contacts therebetween.
- it includes a spring member. Since the spring member includes the second spring member having a pair of second pressing portions that directly press the contact surface of the heat radiating member on the connecting portion side, the state of contact of the heat radiating member with the shield shell is more stably maintained. can do.
- the pair of second pressing portions directly presses the portions on both sides of the contact surface of the heat dissipating member on the connecting portion side, with the portion in contact with the terminal connecting portion sandwiched therebetween, the terminal connecting portion and the heat dissipating member
- the heat radiating member can be pressed against the shield shell by the second spring member without interposing the second spring member therebetween. As a result, it is possible to achieve both the shortening of the heat radiation path and the prevention of the occurrence of gaps or the like in the heat radiation path.
- the second spring member is assembled to the housing, and includes a curved portion, a base projecting from one peripheral end of the curved portion, and the other peripheral end of the curved portion.
- the second spring member has a pair of second pressing portions protruding from the curved portion, and in a state before being assembled to the housing, the second spring member has a distance between the facing surfaces of the base portion and the second pressing portion of the curved portion. preferably widens as the distance from the
- the distance between the facing surfaces of the base and the second pressing portion widens as the distance between them increases from the curved portion.
- the base portion and the second pressing portion are elastically deformed inward in the facing direction, and the elastic restoring force of the elastic restoring force allows the second spring member to be stably assembled to the housing.
- the second pressing portion of the second spring member presses the heat radiating member against the shield shell
- the heat radiating member is always pressed against the shield shell, and the environmental temperature changes, etc. This also makes it difficult for a gap to occur between the heat radiating member and the shield shell. As a result, deterioration in heat dissipation performance is stably prevented.
- the housing has an opening window, and the heat radiation member is inserted through the opening window and directly pressed against the shield shell. Since the heat dissipating member is inserted through the opening window of the housing and pressed directly against the shield shell, the heat dissipating member to the shield shell can be dissipated while ensuring the insulation of the terminal fittings and the terminal connection portion housed in the housing.
- the pressing can be advantageously realized, and the heat dissipation path can be shortened to improve the heat dissipation.
- the spring member includes a first spring member having a first pressing portion provided in the terminal connection portion, and the first pressing portion presses the mating terminal inserted into the mating terminal placement portion.
- the mating terminal is elastically deformed to allow the mating terminal to be inserted into the mating terminal placement portion, and the elastic restoring force of the first pressing portion pushes the terminal fitting into the heat dissipating member. It is preferable to press the connecting part side contact surface and press the shell side contact surface of the heat radiating member against the shield shell.
- the spring member includes a first spring member having a first pressing portion provided on the terminal connection portion, and the contact state between the mating terminal and the terminal connection portion is maintained using the elastic restoring force of the first pressing portion.
- the terminal connecting portion can be pressed against the shield shell through the heat dissipating member.
- the terminal connecting portion and the heat radiating member each have a flat plate shape and are arranged in parallel.
- the other surface in the plate thickness direction constitutes the shell-side contact surface, and the other surface of the heat radiating member is in contact with the contact plane of the shield shell extending parallel to the other surface.
- a plate-shaped terminal connection part and a heat dissipation member arranged parallel to each other are superimposed, and the shell-side contact surface formed by the other surface of the heat dissipation member in the plate thickness direction extends parallel to the contact plane of the shield shell. in contact.
- the terminal connecting portion of the terminal fitting is separated from a pair of circumferential end surfaces separated by a tubular portion that partitions the mating terminal placement portion inside and a slit that extends along the entire axial length of the tubular portion. and a pair of flat plate-shaped portions projecting apart from each other on the outer peripheral side of the cylindrical portion, and the spring member is formed by overlapping the pair of flat plate-shaped portions to form a contact surface of the heat radiating member on the connecting portion side.
- the diameter of the cylindrical portion is expanded to allow the columnar mating terminal to be press-fitted into the mating terminal placement portion, and the pressing force of the third pressing portion causes the pressing the pair of flat plate-shaped portions against the connecting portion-side contact surface of the heat radiating member while pressing the cylindrical portion against the mating terminal, and pressing the shell-side contact surface of the heat radiating member against the shield shell; is preferred.
- the terminal connecting portion of the terminal fitting has a cylindrical portion, and the mating terminal placement portion is defined inside the tubular portion.
- a pair of flat plate-like portions projecting outward from a pair of circumferential end faces separated by slits provided in the cylindrical portion are provided, and the spring member presses the pair of flat plate-like portions in the overlapping direction.
- a pressing part is provided. The press-fitting of the columnar mating terminal into the cylindrical portion is permitted by the diameter expansion of the cylindrical portion due to the displacement of the pair of flat plate-like portions against the pressing force of the third pressing portion.
- the inner surface of the cylindrical portion is pressed against the outer peripheral surface of the mating terminal by the elastic restoring force in the diameter contracting direction, and this state is stably maintained by the pressing force of the third pressing portion against the pair of flat plate portions.
- the third pressing portion also has a function of pressing the pair of flat plate portions in a superimposed state against the connecting portion side contact surface of the heat radiating member and pressing the shell side contact surface of the heat radiating member against the shield shell. Therefore, with a small number of parts, conduction stability is ensured by ensuring contact pressure between the mating terminal and the terminal connection, and heat dissipation is achieved by stably maintaining the state of mutual contact between the terminal connection, the heat dissipation member, and the shield shell. It is possible to achieve both a reduction in the thermal resistance of the path.
- the third pressing portion of the spring member may be provided in a spring member (for example, a third spring member) separate from the second spring member, or may be provided integrally with the second spring member as described later. may be provided.
- a spring member for example, a third spring member
- the protruding end portion of the base portion is folded back toward the curved portion and the free end protruding toward the second pressing portion constitutes the third pressing portion. It is preferably provided integrally with the two spring members. With a simple structure in which the protruding end of the base of the second spring member is folded back toward the curved portion to protrude toward the second pressing portion, the third pressing portion utilizes the second spring member to form the second spring. It can be provided integrally with the member. Therefore, with the single second spring member, both the function of pressing the terminal connection portion against the heat radiating member and the heat radiating member against the shield shell and the function of ensuring the contact pressure of the terminal connection portion to the mating terminal are achieved. It is possible to achieve further reduction in the number of parts, simplification of the structure, and miniaturization more advantageously.
- a protruding end of the base protrudes toward the second pressing portion and further protrudes toward the base via a bent portion, and is in contact with the flat plate-like portion via the bent portion.
- the third pressing portion integrally provided with the second spring member in a shape in which the protruding end portion of the base portion protrudes toward the second pressing portion side and further protrudes toward the base portion side via the bent portion.
- elastic deformation toward the base of the third pressing portion can be advantageously generated. Thereby, it is possible to easily allow the displacement of the pair of flat plate portions against the pressing force of the third pressing portion, and it is possible to reduce the pressing force to the cylindrical portion of the mating terminal.
- the terminal fitting is configured using a strip-shaped metal flat plate, and an electric wire connection portion to which a core wire of an external covered electric wire is connected is formed at one end of the metal flat plate, and is connected to the electric wire connection portion.
- One of the pair of flat plate-shaped portions is formed by a portion that is connected to one of the flat plate-shaped portions, and a portion connected to one of the flat plate-shaped portions is bent into a tubular shape to form the tubular portion. It is preferable that the other of the pair of flat plate-like portions is formed by the two flat plate-like portions, and the other of the flat plate-like portions is superimposed on one of the flat plate-like portions.
- a terminal fitting having a pair of flat plate-like portions and a cylindrical portion can be formed by a simple structure in which a strip-like flat metal plate is bent into a cylindrical shape at approximately the middle portion, thereby simplifying the structure and reducing costs. be able to.
- the wire connecting portion, the pair of flat plate-like portions, and the cylindrical portion can be compactly arranged on the same line, so that it is advantageous to reduce the size of the terminal fitting and the size of the shield connector as a whole. can be done.
- FIG. 1 A shield connector 10 according to a first embodiment of the present disclosure will be described below with reference to FIGS. 1 to 10.
- FIG. This shield connector 10 is applied to electric vehicles and hybrid vehicles, for example, and is used in a large current region of a high voltage connector from a PCU to a battery.
- the shield connector 10 can be arranged in any direction, in the following description, upward means upward in FIG. 2, downward means downward in FIG. 2, and forward means leftward in FIG. 2, left means the front direction perpendicular to the plane of FIG. left in 3).
- upward upward in FIG. 2
- downward downward in FIG. 2
- forward leftward in FIG. 2
- left left means the front direction perpendicular to the plane of FIG. left in 3
- reference numerals are omitted for other members.
- the shield connector 10 has a mating terminal placement portion 14 into which a mating terminal 12 is inserted, and a terminal having a terminal connection portion 16 connected to the mating terminal 12 inserted and placed in the mating terminal placement portion 14 .
- a fitting 18 is provided.
- the terminal fitting 18 is housed in an insulating housing 20 , and the outer surface of the housing 20 is covered with a shield shell 22 .
- the shield connector 10 also includes an insulating heat radiating member 24 that contacts the terminal connection portion 16 inside the housing 20 and that is exposed on the outer surface of the housing 20 and contacts the shield shell 22 .
- the heat radiating member 24 has a connection portion-side contact surface 84 (to be described later) that contacts the terminal connection portion 16 and a shell-side contact surface 86 (to be described later) that is in contact with the shield shell 22 . Further, the shield connector 10 presses the terminal connecting portion 16 against the connecting portion side contact surface 84 of the heat radiating member 24 and the shell side contact of the heat radiating member 24 in a state where the mating terminal 12 is arranged in the mating terminal placement portion 14 .
- a spring member 26 is provided to urge the surface 86 against the shield shell 22 .
- the mating terminal 12 has a substantially flat tab shape.
- the mating terminal placement portion 14 is provided inside the shield connector 10, and the mating terminal 12 is inserted into the mating terminal insertion hole 60 provided in the housing 20. It's becoming The mating terminal 12 arranged in the mating terminal placement portion 14 and the terminal connection portion 16 of the terminal metal fitting 18 accommodated in the housing 20 are brought into contact with each other to establish electrical continuity. That is, in this embodiment, the mating terminal 12 is a male terminal, and the terminal connection portion 16 is a female terminal.
- the terminal fitting 18 including the terminal connecting portion 16 has a substantially flat plate shape as a whole and a substantially rectangular shape extending in the front-rear direction.
- the front portion of the terminal fitting 18 is the terminal connecting portion 16
- the electric wire 28 is fixed to the rear end portion of the terminal fitting 18 .
- a rear end portion of the terminal fitting 18 is a wire connecting portion 29 .
- the electric wire 28 is a covered electric wire, and an insulating coating 32 made of synthetic resin is externally inserted to the core wire 30 .
- the insulation coating 32 is peeled off at the tip portion of the electric wire 28 to expose the core wire 30, and the exposed core wire 30 is fixed to the rear end portion (wire connection portion 29) of the terminal fitting 18 by crimping, welding, or the like.
- the electric wire 28 and the terminal fitting 18 are electrically connected.
- a ring-shaped waterproof rubber 34 having a substantially rectangular outer shape is externally inserted and attached to the rear of the portion of the electric wire 28 where the core wire 30 is exposed.
- positioning projections 36 projecting outward in the vertical direction are provided on both sides in the vertical direction at both end portions in the front-rear direction of the terminal connection portion 16 .
- the left-right dimension of each positioning projection 36 is smaller than the left-right dimension of the terminal connection portion 16, and in this embodiment, the left end surface of the terminal connection portion 16 and the left end surface of each positioning projection 36 are on the same plane. spread to In short, each positioning projection 36 is provided to be biased leftward in the horizontal direction of the terminal connection portion 16 .
- a first spring member 38 that constitutes the spring member 26 is provided on the left end surface of the terminal connection portion 16 .
- the first spring member 38 has a substantially rectangular plate shape as a whole, is made of a metal having good electrical conductivity, and is fixed to the left end surface of the terminal connection portion 16 .
- the first spring member 38 has a substantially mountain-shaped cut-and-raised portion that protrudes leftward, and is elastically deformable so as to reduce the protrusion height.
- a plurality of the substantially mountain-shaped cut-and-raised portions are provided and arranged in line in the vertical direction and the front-rear direction.
- the electric wire 28 with the waterproof rubber 34 attached is fixed to the rear end portion of the terminal fitting 18
- the first spring member 38 is fixed to the left end surface of the terminal connection portion 16 which is the front portion of the terminal fitting 18 .
- a terminal fitting side assembly 42 is formed as shown on the right side of FIG.
- This terminal fitting side assembly 42 is assembled to the shield shell side assembly 44 shown on the left side in FIG. 5 and in FIG.
- the shield shell side assembly 44 includes the housing 20 , the shield shell 22 , the heat radiation member 24 , and the second spring member 46 that constitutes the spring member 26 .
- Each member constituting the shield shell side assembly 44 will be described below.
- the housing 20 has a generally bottomed cylindrical shape that opens rearward and is made of insulating synthetic resin.
- the method of forming the housing 20 is not limited, in the present embodiment, the housing 20 is formed by molding, and is formed separately from the shield shell 22 so as to be assembled later. It has become.
- the housing 20 is provided with a substantially rectangular front wall portion 48 corresponding to a bottom wall at the front end thereof, and substantially cylindrical peripheral wall portions 50 protruding rearward from the four peripheral edge portions of the front wall portion 48 .
- the peripheral wall portion 50 includes an upper upper wall portion 52a, a lower lower wall portion 52b, and a left wall portion 52c and a right wall portion 52d on both left and right sides.
- the outer shape of the peripheral wall portion 50 is different in the front-rear direction, and the front portion of the peripheral wall portion 50 has a substantially rectangular shape whose vertical dimension is larger than its horizontal dimension.
- the left wall portion 52c and the right wall portion 52d are provided with portions that are inclined so as to gradually expand leftward and rightward toward the rear. It is considered to be a shape. That is, the internal space of the housing 20 is made larger in the rear portion than in the front portion.
- a front protrusion 54 that protrudes forward is provided at the right end of the front wall portion 48 . Further, at the position where the front projection 54 is formed, a support projection 56 projecting rearward is provided inside the right end portion of the rear surface of the front wall portion 48 in the left-right direction.
- An opening window 58 is formed in the right wall portion 52d including the front protrusion 54 by cutting from the front end portion to the intermediate portion in the front-rear direction. Specifically, the front end portion of the opening window 58 is located forward of the rear surface of the portion of the front wall portion 48 where the front protrusion 54 is not provided, and the rear end portion of the opening window 58 is located on the right side of the front wall portion 48.
- the wall portion 52d reaches an intermediate position of a portion that is inclined to the right toward the rear. As a result, the housing 20 communicates between the internal space and the external space through the opening window 58 in the right wall portion 52d.
- a substantially rectangular mating terminal insertion hole 60 penetrating in the thickness direction (vertical direction) is provided in the front portion of the upper wall portion 52a of the housing 20 . Further, positioning ribs 62, 62 are provided over a predetermined length from the front ends in the front portions of the inner surfaces of the upper wall portion 52a and the lower wall portion 52b in the central portions in the left-right direction. Furthermore, in the front portion of the inner surface of the left wall portion 52c, a positioning rib 64 is provided over a predetermined length from the front end at the center portion in the vertical direction.
- the shield shell 22 is made of metal with excellent heat dissipation.
- the overall outer shape of the shield shell 22 is substantially the same as that of the housing 20, and has a substantially bottomed cylindrical shape that opens rearward. That is, the shield shell 22 has a substantially rectangular front end wall portion 66 and cylindrical wall portions 68 projecting rearward from the four peripheral edge portions of the front end wall portion 66 .
- the tubular wall portion 68 includes an upper upper end wall portion 70a, a lower lower end wall portion 70b, and left and right end wall portions 70c and 70d on both left and right sides.
- the shield shell 22 has a different outer shape in the front-rear direction like the housing 20, and the front portion of the shield shell 22 has a substantially rectangular shape with a larger vertical dimension than its lateral dimension. .
- the left end wall portion 70c and the right end wall portion 70d are provided with portions that are inclined so as to gradually widen outward to the left and right toward the rear. It is considered to be the outer shape of That is, in the shield shell 22 as well, the internal space is larger in the rear portion than in the front portion.
- the shield shell 22 is formed with a size capable of accommodating the housing 20, and when the housing 20 is accommodated in the shield shell 22, the inner surface of the shield shell 22 and the outer surface of the housing 20 are substantially in close contact. It's like As will be described later, the inner surface of the right end wall portion 70d of the shield shell 22 forms a contact plane 71 extending parallel to the other surface (shell-side contact surface 86) of the heat radiating member 24 in the plate thickness direction. When the connector 10 is assembled, the shell-side contact surface 86 of the heat radiating member 24 contacts the contact flat surface 71 over the entire surface.
- a through window 72 penetrating in the thickness direction is formed in the front portion of the upper end wall portion 70a of the shield shell 22. Through the through window 72, the inner space and the outer space of the shield shell 22 communicate with each other. there is The through window 72 is formed at a position corresponding to the mating terminal insertion hole 60 in the housing 20.
- the through window 72 has a longitudinal dimension longer than the mating terminal insertion hole 60, and has an upper end wall portion 70a. is formed over the entire length in the left-right direction. Accordingly, when the housing 20 is housed in the shield shell 22 and assembled, the portion of the upper wall portion 52a of the housing 20 surrounding the mating terminal insertion hole 60 is exposed to the outside through the through window 72 of the upper end wall portion 70a. It is designed to
- the rear end position of the shield shell 22 is positioned rearward of the housing 20 .
- the upper end wall portion 70a and the lower end wall portion 70b are provided with positioning projections 74a and 74b projecting outward in the vertical direction, respectively.
- a waterproof rubber 34 is fitted in the inner space at the rear end portion of the shield shell 22 , and the rear end portion of the shield shell 22 is fitted with a waterproof rubber 34 that is externally inserted into the electric wire 28 .
- a retainer 76 is provided to prevent the waterproof rubber 34 from coming off.
- the retainer 76 is vertically divisible and consists of an upper retainer 78a and a lower retainer 78b.
- the upper and lower retainers 78a and 78b cover the rear end portion of the shield shell 22 from above and below and are fixed by bolts 80, whereby the retainer 76 is assembled to the rear end portion of the shield shell 22. As shown in FIG.
- the upper and lower retainers 78a and 78b are provided with positioning holes 82 corresponding to the positioning protrusions 74a and 74b provided on the upper end wall portion 70a and the lower end wall portion 70b of the shield shell 22, respectively.
- the positioning protrusions 74a and 74b are inserted into the positioning holes 82 so that the shield shell 22 and the upper and lower retainers 78a and 78b are aligned with each other. It has become.
- the shape and material of the heat radiating member 24 are not limited as long as they have insulating properties, but in this embodiment, the heat radiating member 24 has a substantially flat plate shape. Moreover, the heat radiating member 24 only needs to have a higher thermal conductivity than air, but preferably has excellent thermal conductivity. In this embodiment, the heat radiating member 24 is made of ceramic.
- the heat dissipating member 24 is assembled so as to cover the front portion of the opening window 58 in the housing 20 accommodated in the shield shell 22 . In particular, when the heat radiating member 24 is assembled, it is inserted between the support protrusion 56 and the right end wall portion 70d of the shield shell 22, which face each other in the left-right direction. The position of the front end of the heat radiating member 24 is defined by abutting on the front projection 54 formed thereon.
- one surface of the heat radiating member 24 in the plate thickness direction (the left end surface in this embodiment) is in contact with the terminal connection portion 16.
- a contact surface 84 on the connecting portion side is formed by one surface.
- the other surface (the right end surface in this embodiment) of the heat dissipation member 24 in the plate thickness direction is exposed to the outer surface of the housing 20 through the opening window 58 of the housing 20, and the shield shell 22 covering the outer surface of the housing 20 is exposed. come into contact. That is, the other surface of the heat radiating member 24 in the plate thickness direction constitutes the shell-side contact surface 86 .
- the contact plane 71 which is the inner surface of the right end wall portion 70d of the shield shell 22 that contacts the shell-side contact surface 86, spreads parallel to the shell-side contact surface 86, and the shell-side contact surface 86 It contacts the contact plane 71 over the entire surface.
- the surfaces on both sides of the heat radiating member 24 in the plate thickness direction are inclined with respect to each other, and the heat radiating member 24 increases in plate thickness toward the rear.
- the dimensions are gradually increasing.
- the second spring member 46 is made of, for example, an insulating synthetic resin, and has a curved portion 88 extending in the left-right direction at its front end portion, as shown in FIG.
- a base portion 90 protruding rearward is provided at one peripheral end (left end) of the curved portion 88
- a pair of second pressing members protruding rearward is provided at the other peripheral end (right end) of the curved portion 88 .
- Portions 92, 92 are provided. Thereby, the base portion 90 and the pair of second pressing portions 92, 92 face each other in the left-right direction.
- the curved portion 88, the base portion 90, and the pair of second pressing portions 92, 92 have substantially constant thickness dimensions, and the base portion 90 and the pair of second pressing portions 92, 92 have substantially the same thickness in the front-rear direction. have.
- the base portion 90 and the pair of second pressing portions 92 , 92 are elastically deformable in the lateral direction with respect to the curved portion 88 .
- the second spring member 46 is shown assembled to the housing 20, and the base portion 90 and the pair of second pressing portions 92, 92 extend in the front-rear direction in a substantially parallel state.
- the distance between the facing surfaces (horizontal distance) between the base portion 90 and the second pressing portion 92 of the second spring member 46 seems to gradually widen as the distance from the curved portion 88 increases. It has become. That is, by assembling the second spring member 46 to the housing 20, the base portion 90 and the pair of second pressing portions 92, 92 are pressed inward in the opposing direction.
- the elastic restoring force of the base portion 90 and the pair of second pressing portions 92, 92 acts as a laterally outward urging force, and the base portion 90 and the pair of second pressing portions 92, 92 move left and right during assembly. It extends to the left wall portion 52c and the heat radiating member 24 positioned outward in the direction.
- the curved portion 88 may be curved over the entire length in the length direction, or may be curved only partially in the length direction.
- the curved portion 88 has a flat plate shape, and both lateral end portions of the curved portion 88 are gradually curved rearward toward the laterally outward side. Regardless of whether the curved portion 88 is curved over its entire length or partially curved along its length, the curvature of the curved portion may be substantially constant over its entire length. It may vary in the length direction.
- a pair of positioning recesses 94, 94 that open outward in the vertical direction are formed on both sides in the vertical direction of the central portion in the horizontal direction of the curved portion 88 that is substantially flat.
- a positioning groove 96 is provided in the central portion in the vertical direction, extending from the left end portion of the curved portion 88 to the base portion 90 and penetrating in the thickness direction. Specifically, a positioning groove 96 is formed from the left curved portion of the curved portion 88 to the approximately center portion of the base portion 90 in the front-rear direction. Further, a pair of second pressing portions 92 , 92 extending rearward from the right curved portion of the curved portion 88 are provided at both upper and lower ends of the other peripheral end (right end) of the curved portion 88 . A substantially rectangular area surrounded by the two pressing portions 92, 92 and the curved portion 88 is an accommodating area 98 in which the terminal connection portion 16 is accommodated when the shield connector 10 is assembled, as will be described later.
- the first spring member 38 is fixed to the left end surface of the terminal connection portion 16 that is the front portion of the terminal fitting 18 , and the electric wire 28 is fixed to the wire connection portion 29 that is the rear end portion of the terminal fitting 18 .
- the terminal fitting side assembly 42 is completed by attaching the waterproof rubber 34 to the electric wire 28 by externally inserting it.
- the shield shell 22, the housing 20, the heat radiation member 24 and the second spring member 46 are separately formed and prepared. After that, the housing 20 is inserted through the rear opening of the shield shell 22 and accommodated in the shield shell 22 . Subsequently, the heat dissipating member 24 is inserted from the rear opening of the housing 20, and inserted through the opening window 58 between the right end wall portion 70d of the shield shell 22 and the support protrusion 56 of the housing 20 to dissipate heat. The front end of member 24 is brought into contact with front protrusion 54 of housing 20 .
- the shell-side contact surface 86 of the heat radiating member 24 is exposed to the outer surface of the housing 20 through the opening window 58 and contacts the contact flat surface 71 that is the inner surface of the right end wall portion 70 d of the shield shell 22 .
- the second spring member 46 is inserted from the rear opening of the housing 20 and arranged in the area surrounded by the housing 20 and the heat radiating member 24 . Thereby, the shield shell side assembly 44 is completed.
- the positioning ribs 62 , 62 protruding from the upper and lower sides of the inner surface of the housing 20 are inserted into the positioning recesses 94 , 94 of the second spring member 46 .
- a positioning rib 64 protruding on the left side of the inner surface is inserted into the positioning groove 96 in the second spring member 46 . This aligns the housing 20 and the second spring member 46 with each other.
- the base portion 90 is overlapped with the left wall portion 52c of the housing 20 from the inside, and the pair of second pressing portions 92, 92 is superimposed on the heat radiating member 24 from the inside.
- the base portion 90 and the pair of second pressing portions 92, 92 are pressed inward in the facing direction by the left wall portion 52c and the heat radiating member 24, respectively, so that the base portion 90 and the pair of second pressing portions 92, 92 are They are elastically deformed from a state in which they gradually widen toward the rear to a state in which they are parallel to each other.
- the elastic restoring force of the base portion 90 and the pair of second pressing portions 92, 92 exerts a laterally outward biasing force on the left wall portion 52c and the heat radiating member 24.
- the left wall portion 52c is pressed against the left end wall portion 70c of the shield shell 22 by the base portion 90, and the heat radiating member 24 is pushed through the opening window 58 by the pair of second pressing portions 92, 92, thereby pushing the shield shell. 22 is directly pressed against the right end wall portion 70d.
- the pair of second pressing portions 92 , 92 directly press the connecting portion side contact surface 84 of the heat radiating member 24 on both sides of an accommodating region 98 that accommodates the terminal connecting portion 16 . .
- the pair of second pressing portions 92, 92 on both sides of the connecting portion side contact surface 84 of the heat radiating member 24 sandwiching the contacting portion of the terminal connecting portion 16 are brought into contact with the connecting portion side. It presses the surface 84 directly.
- the completed terminal fitting side assembly 42 and the shield shell side assembly 44 are opposed in the front-rear direction as shown in FIG. insert.
- the terminal connection portion 16 is accommodated in the accommodation area 98 provided between the pair of second pressing portions 92, 92, as also shown in FIG.
- the terminal connection portion 16 is brought into contact with the connection portion side contact surface 84 of the heat dissipation member 24 between the pair of second pressing portions 92 , 92 .
- a pair of second pressing portions 92 , 92 are inserted between the positioning projection 36 projecting upward and downward on the left side of the terminal connection portion 16 and the heat radiating member 24 in the left-right direction.
- FIG. 9 shows only the essential parts of the shield connector 10. Specifically, the shield shell 22 and the housing 20 are omitted.
- the waterproof rubber 34 is press-fitted into the rear end portion of the shield shell 22 to liquid-tightly seal the rear opening of the shield shell 22. Seal.
- the upper and lower retainers 78a and 78b are attached to the rear end portion of the shield shell 22 from both upper and lower sides and fixed with bolts 80. As shown in FIG. Thereby, the retainer 76 is fixed to the rear end portion of the shield shell 22, and the shield connector 10 is completed.
- the first pressing portion 40 of the first spring member 38 provided in the terminal connection portion 16 is provided at a position substantially equal to the mating terminal insertion hole 60 provided in the housing 20 in the front-rear direction. ing.
- the leftward protruding end of the first pressing portion 40 is arranged to slightly protrude into the mating terminal insertion hole 60 in plan view (projection in the vertical direction).
- both the terminal connection portion 16 and the heat dissipation member 24 are substantially flat plate-shaped. and the heat radiating member 24 are arranged in parallel, the right end surface of the terminal connection portion 16 may be in contact with the connection portion side contact surface 84 of the heat radiating member 24, or may be slightly spaced apart in the left-right direction. You may have
- the mating terminals 12 are inserted through the mating terminal insertion holes 60 and arranged in the mating terminal placement portions 14, whereby terminal connection is achieved.
- the first pressing portion 40 is pressed between the portion 16 and the mating terminal 12 and elastically deformed.
- the first pressing portion 40 is pushed by the counterpart terminal 12 and elastically deformed, thereby allowing the counterpart terminal 12 to be inserted into the counterpart terminal placement portion 14 .
- the terminal connection portion 16 and the mating terminal 12 are brought into contact with each other through the first spring member 38 and are electrically connected.
- the terminal connection portion 16 is pressed rightward against the mating terminal 12, and the first pressing portion 40 presses the terminal connection portion. 16 is pressed against the connecting portion side contact surface 84 of the heat radiating member 24 .
- the shell-side contact surface 86 of the heat radiating member 24 is also pressed against the right end wall portion 70 d of the shield shell 22 by pressing the terminal connection portion 16 toward the heat radiating member 24 side.
- the first pressing portion accompanying the insertion of the counterpart terminal 12 into the counterpart terminal placement portion 14
- the elastic restoring force of 40 also presses the shell-side contact surface 86 of the heat radiating member 24 against the contact plane 71 of the right end wall portion 70 d of the shield shell 22 .
- the heat generated by energization between the terminal connection portion 16 and the mating terminal 12 is transmitted to the shield shell 22 through the heat dissipation member 24, and is radiated from the shield shell 22 to the outside.
- the wire connection portion 29 to which the core wire 30 of the wire 28 is fixed is provided at the rear end portion of the terminal fitting 18, only the heat generated at the contact portion between the terminal connection portion 16 and the mating terminal 12 is generated.
- the heat generated at the connecting portion between the wire connecting portion 29 and the core wire 30 can also be dissipated through the heat dissipating member 24 . That is, in addition to the heat generated between the terminal connection portion 16 and the mating terminal 12, the heat generated at the connection portion between the wire connection portion 29 and the core wire 30, which generate a relatively large amount of heat, is also transmitted through the heat dissipation member 24 and the shield shell 22. Since heat is radiated, good heat dissipation is exhibited.
- the mating terminal placement portion 14 is provided in the front portion of the inner space of the shield shell 22 that is smaller than the rear portion.
- an insertion area for the end portion of the electric wire 28 (the portion fixed to the terminal connecting portion 16) is secured, while the mating terminal 12 is placed in the smaller internal space of the front portion. and the terminal connection portion 16 can be arranged.
- the housing 20, the shield shell 22, the heat radiation member 24, and the second spring member 46, which constitute the shield shell side assembly 44, are formed separately and then assembled. .
- each member can be assembled after quality confirmation such as whether or not short shots have occurred, and the shield connector 10 can stably exhibit the desired heat radiation performance.
- the heat dissipation member 24 is provided on the heat dissipation path from the portion that generates heat due to the conduction between the terminal connection portion 16 and the mating terminal 12 to the outside through the shield shell 22.
- the terminal connection portion 16 is in contact with the shield shell 22 through the heat radiation member 24, not the molded insulating resin portion of the conventional structure.
- a spring member 26 is provided to press the terminal connection portion 16 against the heat radiating member 24 and press the heat radiating member 24 against the shield shell 22 when the counterpart terminal 12 is arranged in the counterpart terminal placement portion 14 .
- gaps between the terminal connection portion 16 and the heat radiating member 24 and between the heat radiating member 24 and the shield shell 22 are suppressed, and the heat radiation performance is lowered. are prevented from doing so.
- the terminal connection portion 16 which tends to generate heat and become hot when energized with the mating terminal 12, can be brought into contact with the shield shell 22 via the heat dissipation member 24, the heat dissipation path can be shortened, thereby improving the heat dissipation performance. can be improved. Since the heat dissipation performance is improved as described above, it is possible to reduce the size of the shield shell 22 responsible for dissipating heat to the outside. Cost reduction is also achieved by reducing the amount of material.
- the spring member 26 of this embodiment includes a first spring member 38 provided on the terminal connection portion 16 , and the first spring member 38 has a first pressing portion 40 .
- the first pressing portion 40 can be elastically deformed when the mating terminal 12 is arranged on the mating terminal placement portion 14 , and the elastic restoring force of the first pressing portion 40 presses the terminal connection portion 16 against the heat radiating member 24 . , and the heat radiating member 24 can be pressed against the shield shell 22 .
- the first spring member 38 not only improves the conduction stability between the terminal connection portion 16 and the mating terminal 12, but also allows the connection between the terminal connection portion 16 and the heat radiating member 24 and between the heat radiating member 24 and the shield shell 22 to increase. The generation of a gap between is suppressed, and the deterioration of the heat dissipation performance is prevented.
- the spring member 26 of this embodiment includes a second spring member 46 assembled to the housing 20, and the second spring member 46 has a pair of second pressing portions 92,92. Between the pair of second pressing portions 92, 92 is an accommodation area 98 in which the terminal connection portion 16 is accommodated. 24 can be directly contacted. As a result, the second spring member 46 does not intervene between the terminal connection portion 16 and the heat dissipation member 24, shortening the heat dissipation path and improving the heat dissipation performance. Furthermore, since the pair of second pressing portions 92, 92 presses the heat radiating member 24 against the shield shell 22, the occurrence of a gap between the heat radiating member 24 and the shield shell 22 is suppressed, resulting in improved heat radiation performance. is further improved.
- the second spring member 46 has a base portion 90 that faces the pair of second pressing portions 92 , 92 in the left-right direction.
- the two pressing portions 92, 92 and the base portion 90 widen toward each other toward the rear (as they are separated from the curved portion 88).
- the pair of second pressing portions 92, 92 and the base portion 90 are parallel to each other. That is, by assembling the second spring member 46 to the housing 20, the pair of second pressing portions 92, 92 and the base portion 90 are elastically deformed inward in the facing direction by the heat radiating member 24 and the left wall portion 52c of the housing 20, respectively. As a result, the second spring member 46 is held within the housing 20 by its elastic restoring force.
- the heat radiating member 24 can be pressed against the shield shell 22 by the pair of second pressing portions 92, 92, and the housing of the second spring member 46 can be pressed.
- the second spring member 46 can be easily assembled to the housing 20 without providing a special mechanism for assembly to the housing 20 .
- both the terminal connection portion 16 and the heat dissipation member 24 are flat plate-shaped and are arranged in parallel, a sufficiently large contact area can be ensured when the terminal connection portion 16 and the heat dissipation member 24 contact each other. Therefore, the heat dissipation performance can be improved. Further, since the shell-side contact surface 86 of the heat radiating member 24 and the contact plane 71, which is the inner surface of the right end wall portion 70d of the shield shell 22, extend in parallel, when the shell-side contact surface 86 and the contact plane 71 come into contact with each other, Almost the entire surface of the shell-side contact surface 86 can contact the contact plane 71 . As a result, a sufficiently large contact area can be secured between the heat radiating member 24 and the shield shell 22, thereby further improving the heat radiating performance.
- the housing 20 has an opening window 58 in the right wall portion 52d, and the heat radiating member 24 is arranged in front of the opening window 58. As shown in FIG. Therefore, since the heat dissipation member 24 is exposed on the outer surface of the housing 20 and the shield shell 22 covers the outer surface of the housing 20, the heat dissipation member 24 is inserted through the opening window 58 and is directly on the shield shell 22 side. being pressed. As a result, the number of members on the heat radiation path can be reduced, and the heat radiation path is also shortened, thereby improving the heat radiation performance.
- both the mating terminal 12, which is a male terminal, and the terminal connection portion 16, which is a female terminal, are formed in a substantially flat plate shape.
- the terminal connecting portion 104, which is a female terminal, has a cylindrical portion 106 into which the columnar counterpart terminal 102 is inserted.
- members or portions that are the same as those of the first embodiment are denoted by the same reference numerals as those of the first embodiment, and detailed description thereof will be omitted.
- the shield connector 100 has a structure similar to that of the shield connector 10 of Embodiment 1 as a whole, and as shown in FIG. It comprises a shell 112 , a heat radiating member 24 and a spring member 114 .
- the heat radiation member 24 has a substantially flat plate shape as in the first embodiment, and uses the same material as in the first embodiment, so detailed description thereof will be omitted.
- the counterpart terminal 102 is columnar, and particularly in the second embodiment, the counterpart terminal 102 is columnar.
- the mating terminal 102 is inserted into the tubular portion 106 of the terminal connection portion 104 and the outer peripheral surface of the mating terminal 102 and the inner peripheral surface of the tubular portion 106 come into contact with each other, the mating terminal 102 and the terminal connecting portion 104 are connected. and are electrically connected.
- Embodiment 2 as shown in FIG.
- the terminal metal fitting 108 is constructed using a strip-shaped metal flat plate as a whole, and this metal flat plate is bent into a predetermined shape. That is, by bending the flat metal plate, the substantially tubular portion 106 is formed by the middle portion in the longitudinal direction of the flat metal plate.
- the tubular portion 106 has a substantially cylindrical shape corresponding to the columnar mating terminal 102 .
- the peripheral wall of the cylindrical portion 106 does not extend over the entire length in the circumferential direction.
- a slit 118 extending the entire length is provided separating the peripheral wall of the tubular portion 106 .
- a pair of flat plate-like portions 120, 120 formed from both ends in the longitudinal direction of the metal flat plate are formed on the outer peripheral side of the cylindrical portion 106 from the pair of separated circumferential end faces. protrudes to In the second embodiment, of the pair of flat plate-like portions 120, 120, the right flat plate-like portion in FIG.
- the portion 120 is the first flat plate portion 120a which is one of the flat plate portions 120, and the left flat plate portion 120 in FIG. be.
- a tubular portion 106 is provided at the front end portion of the terminal connection portion 104 of the terminal fitting 108, and from the circumferential end face of the tubular portion 106 separated by the slit 118, The first and second flat plate portions 120a and 120b protrude rearward. That is, in the second embodiment, the terminal connection portion 104 includes a tubular portion 106 and a pair of flat plate portions 120, 120 (first and second flat plate portions 120a, 120b).
- 16 and 17 show the terminal fitting 108 as a single piece before being assembled into the housing 110 (a shield shell side assembly 136 to be described later). separated from each other.
- the distance between the first flat plate portion 120a and the second flat plate portion 120b is gradually increased as the distance between the first flat plate portion 120a and the second flat plate portion 120b is increased from the tubular portion 106 .
- the first flat plate portion 120a and the second flat plate portion 120b are pressed by the third pressing portion 128 to overlap each other when the terminal fitting 108 is assembled to the housing 110. It has become.
- the length dimension of the first flat plate-shaped portion 120a is larger than that of the second flat plate-shaped portion 120b, and the first flat plate-shaped portion 120a is located behind the second flat plate-shaped portion 120b. protrudes up to The rear portion of the first flat plate portion 120a constitutes a wire connection portion 122 to which the core wire 30 exposed by peeling off the insulation coating 32 of the external coated wire (wire 28) is connected.
- the wire connecting portion 122 is formed at one end of the flat metal plate forming the terminal fitting 108, and the first flat plate portion 120a, which is one of the flat plate portions 120, is formed by the portion connected to the wire connecting portion 122.
- a portion connected to the first flat plate-shaped portion 120a is bent into a tubular shape to form the tubular portion 106, and a portion of the tubular portion 106 connected to the opposite side of the first flat plate-shaped portion 120a
- a second flat plate portion 120b which is the other of the flat plate portions 120, is formed.
- the core wire 30 exposed to the wire connection portion 122 is fixed from the left, which is the inner side in the left-right direction.
- Positioning protrusions 36 are provided on both sides of the first flat plate portion 120a in the up-down direction so as to deviate leftward, as in the first embodiment.
- the internal space of the tubular portion 106 is the mating terminal placement portion 124 in which the mating terminal 102 is placed.
- the cylindrical portion 106 of the terminal fitting 108 is provided with the mating terminal placement portion 124 defined therein.
- the first and second flat plate portions 120a and 120b are overlapped by the third pressing portion 128 of the second spring member 126, which will be described later.
- the inner diameter dimension of the mating terminal placement portion 124 that is, the inner diameter dimension ⁇ A of a virtual circle (illustrated by a two-dot chain line) formed including the inner peripheral surface of the cylindrical portion 106, It is slightly smaller than the outer diameter ⁇ B of the terminal 102 (see FIGS. 21 and 22). 17 before the terminal fitting 108 is assembled to the housing 110, the inner diameter dimension of the cylindrical portion 106 is ⁇ A' which is larger than ⁇ A, and the terminal fitting 108 is assembled to the housing 110 to provide the first and second By overlapping the two flat plate-shaped portions 120a and 120b, the inner diameter dimension of the cylindrical portion 106 is maintained at a smaller ⁇ A.
- the spring member 26 includes the first spring member 38 and the second spring member 46.
- the spring member 114 does not include the first spring member and includes the second spring member. It is configured including a spring member 126 .
- the second spring member 126 has a curved portion 88 extending in the left-right direction at its front end portion, similarly to the first embodiment.
- a base portion 90 protruding rearward is provided at one peripheral end (left end) of the curved portion 88
- a pair of second pressing members protruding rearward is provided at the other peripheral end (right end) of the curved portion 88 .
- Portions 92, 92 are provided.
- the pair of second pressing portions 92 , 92 are provided at both upper and lower ends of the other peripheral end (right end) of the curved portion 88 .
- a rectangular area is a containment area 98 .
- the second spring member 126 of the second embodiment has a pair of flat plate-shaped portions 120, 120 (first and second flat plate-shaped portions 120a, 120b) that overlap each other and press against the connection portion side contact surface 84 of the heat radiating member 24.
- 3 pressing portion 128 is included.
- the third pressing portion 128 is provided at the free end (rear end) of the base portion 90 of the second spring member 126 opposite to the side connected to the curved portion 88 , and is folded back to the rear end portion of the base portion 90 .
- a portion 129 is provided and is configured by folding back the projecting end portion 130 of the base portion 90 forward toward the curved portion 88 .
- a bent portion 132 is provided in the middle portion of the free end portion of the base portion 90 folded forward by the folded portion 129 . That is, the protruding end portion 130 on the free end side of the base portion 90 is folded forward at the folded portion 129 and protrudes toward the second pressing portion 92 facing the base portion 90 in the left-right direction. It protrudes toward the base 90 side. A projecting end portion 130 projecting toward the base portion 90 via the bent portion 132 faces the base portion 90 while being separated in the left-right direction.
- the third pressing portion 128 having the bent portion 132 is provided integrally with the second spring member 126 .
- the second spring member 126 shows the second spring member 126 as a single piece before being assembled to the housing 110 (a shield shell side assembly 136 to be described later).
- the distance between the facing surfaces (horizontal direction distance) of the pressing portion 92 gradually widens as the distance from the curved portion 88 increases.
- the electric wire 28 to which the waterproof rubber 34 is attached is fixed to the electric wire connection portion 122 provided at the rear end portion of the terminal fitting 108 as described above, and the second spring member 126 is assembled to the front portion of the terminal fitting 108 .
- a terminal fitting side assembly 134 is constructed as shown on the right side of FIG. That is, the terminal fitting 108 is inserted from the side of the second spring member 126 (perpendicular to the paper surface of FIG. 19), and the space in front of the projecting end portion 130 in the internal space of the second spring member 126 is provided with a terminal.
- a cylindrical portion 106 is arranged in the connecting portion 104 .
- the pair of flat plate-like portions 120, 120 (first and second flat plate-like portions 120a, 120b) of the terminal connection portion 104 extend in the left-right direction between the bent portion 132 of the second spring member 126 and each of the second pressing portions 92. located between opposite sides.
- a first flat plate portion 120 a to which the electric wire 28 is connected protrudes further rearward than the second spring member 126 .
- This terminal fitting side assembly 134 is assembled to a shield shell side assembly 136 shown on the left side of FIG.
- FIG. 20 shows the terminal fitting side assembly 134 after being assembled to the shield shell side assembly 136
- the terminal fitting side assembly is shown before being assembled to the shield shell side assembly 136.
- the base portion 90 and the second pressing portions 92 of the second spring member 126 are gradually separated toward the rear as shown in FIGS. 120, 120 (first and second plate-like portions 120a, 120b) are separated from each other as shown in FIGS.
- the shield shell side assembly 136 of Embodiment 2 includes a housing 110, a shield shell 112, and a heat dissipation member 24.
- the housing 110 and the shield shell 112 are described below.
- the housing 110 has the same overall shape as the housing 20 in Embodiment 1, and includes a front wall portion 48 and a peripheral wall portion composed of an upper wall portion 52a, a lower wall portion 52b, a left wall portion 52c and a right wall portion 52d. 50.
- An opening window 58 is formed in the right wall portion 52d of the housing 110 by cutting from the front wall portion 48 at the front end portion to the intermediate portion in the front-rear direction.
- the front portion of the upper wall portion 52a of the housing 110 is provided with a substantially circular mating terminal insertion hole 60 penetrating in the thickness direction (vertical direction).
- the inner diameter ⁇ C (see FIG. 14) of the counterpart terminal insertion hole 60 is slightly larger than the outer diameter ⁇ B of the counterpart terminal 102 .
- the upper opening of the mating terminal insertion hole 60 is provided with a guiding taper 138 whose diameter gradually increases upward.
- the rear end surface of the front wall portion 48 is provided with a rear projection portion 140 that projects rearward.
- the number, size, shape, position, and the like of the rear projections 140 are not limited. ing.
- the rear projections 140 are not provided at the right end portion where the heat radiating member 24 is arranged.
- Such a housing 110 is also formed of an insulating synthetic resin, for example, by molding, as in the first embodiment.
- the shield shell 112 has the same overall shape as the shield shell 22 in Embodiment 1, and is composed of a front end wall portion 66, an upper end wall portion 70a, a lower end wall portion 70b, a left end wall portion 70c and a right end wall portion 70d. and a tubular wall portion 68 .
- a through window 72 is formed in the front portion of the upper end wall portion 70a of the shield shell 112 so as to pass therethrough in the thickness direction.
- the through window 72 is formed at a position corresponding to the mating terminal insertion hole 60 in the housing 110 , and the internal space of the housing 110 communicates with the external space through the mating terminal insertion hole 60 and the through window 72 .
- Such a shield shell 112 is also made of, for example, a metal with excellent heat dissipation, as in the first embodiment.
- the terminal fitting 108 is formed by bending the flat metal plate into the shape described above. Then, the wire 28 is fixed to the wire connecting portion 122 at the rear end portion of the terminal fitting 108 , and the second spring member 126 is assembled to the front portion of the terminal fitting 108 . Further, by attaching the waterproof rubber 34 to the electric wire 28, the terminal fitting side assembly 134 is completed.
- the shield shell 112, the housing 110 and the heat radiation member 24 are separately formed and prepared. After that, the housing 110 is inserted through the rear opening of the shield shell 112 and accommodated in the shield shell 112 . Subsequently, the heat radiating member 24 is inserted from the rear opening of the housing 110, and is inserted through the opening window 58 between the right end wall portion 70d of the shield shell 112 and each rear protrusion 140 of the housing 110, The front end portion of the heat radiating member 24 is brought into contact with the front wall portion 48 of the housing 110 .
- the shell-side contact surface 86 of the heat radiating member 24 is exposed to the outer surface of the housing 110 through the opening window 58 and contacts the contact flat surface 71 that is the inner surface of the right end wall portion 70 d of the shield shell 112 .
- the shield shell side assembly 136 is completed.
- the completed terminal fitting side assembly 134 and the shield shell side assembly 136 are opposed in the front-rear direction as shown in FIG. insert.
- the second spring member 126 and the front portion of the terminal fitting 108 are arranged between the housing 110 and the heat radiating member 24, the base portion 90 is overlapped with the left wall portion 52c of the housing 110 from the inside, and the pair of The second pressing portions 92, 92 are superimposed on the heat radiating member 24 from the inside.
- the base portion 90 and the pair of second pressing portions 92, 92 are pressed inward in the opposing direction by the left wall portion 52c and the heat radiating member 24, respectively, so that the base portion 90 and the pair of second pressing portions 92, 92 are They are elastically deformed from a state in which they gradually widen toward the rear to a state in which they are parallel to each other.
- the elastic restoring force of the base portion 90 and the pair of second pressing portions 92, 92 exerts a laterally outward biasing force on the left wall portion 52c and the heat radiating member 24. As shown in FIG.
- the left wall portion 52c is pressed against the left end wall portion 70c of the shield shell 112 by the base portion 90, and the heat radiating member 24 is pushed through the opening window 58 by the pair of second pressing portions 92, 92, thereby pushing the shield shell.
- 112 is directly pressed against the right end wall portion 70d. That is, the shell-side contact surface 86 of the heat radiating member 24 is pressed against the shield shell 112 by the pair of second pressing portions 92 , 92 .
- the pair of second pressing portions 92 , 92 is elastically deformed in a direction approaching the first flat portion 120a.
- the pair of second pressing portions 92, 92 which are separated from each other in the vertical direction come into contact with the respective positioning projections 36 projecting upward and downward from the first flat plate portion 120a, and the outer surface of the first flat plate portion 120a. (Right surface) is exposed to the outer surface of the second spring member 126 through the accommodation area 98 .
- the third pressing portion 128 of the second spring member 126 moves toward the second flat portion. 120b is pushed to the right side, which is the first flat plate portion 120a side, to overlap the first flat plate portion 120a and the second flat plate portion 120b.
- the third pressing portion 128 is provided with the bent portion 132, and the bent portion 132 abuts on the second flat plate portion 120b to separate the first flat plate portion 120a and the second flat plate portion 120b. It is designed to be superimposed.
- the bent portion 132 of the third pressing portion 128 connects the first and second flat plate portions 120a and 120b to the heat radiating member 24 in a state in which the first and second flat plate portions 120a and 120b are superimposed on each other. is pressing on
- the separation distance L is twice the thickness dimension T (see FIG. 13) of the flat metal plate forming the terminal fitting 108 (2 ⁇ T, that is, the thickness of the first and second flat plate portions 120a and 120b in the overlapping state dimension).
- the elastic restoring force of the third pressing portion 128 acts as an urging force toward each of the second pressing portions 92 (that is, toward the heat radiating member 24), and the bending portion 132 causes the first and second flat plates to move.
- the shaped portions 120a and 120b are pressed toward the heat radiating member 24 side.
- the pair of flat plate-like portions 120, 120 (the first and second flat plate-like portions 120a, 120b) are pressed against the connecting portion side contact surface 84 of the heat radiating member 24 by the pressing force of the third pressing portion 128.
- the outer surface (right surface) of the first flat plate portion 120a exposed from the outer surface of the second spring member 126 is pressed against the heat radiating member 24.
- the terminal connection portion 16 (the terminal fitting 18) is pressed against the heat dissipation member 24 by the first spring member 38 by arranging the counterpart terminal 12 in the counterpart terminal arrangement portion 14.
- the terminal connection portion 104 (the terminal fitting 108 ) is pressed against the heat dissipation member 24 even before the mating terminal 102 is arranged in the mating terminal placement portion 124 .
- the pressing force of the third pressing portion 128 pressing the first and second flat plate portions 120a and 120b also causes the heat radiating member 24 to dissipate.
- the shell-side contact surface 86 is pressed against the right end wall portion 70 d (contact plane 71 ) of the shield shell 112 .
- the insertion of the terminal fitting side assembly 134 into the shield shell side assembly 136 is performed by inserting the curved portion 88 at the front end of the second spring member 126 into the rear projection portion 140 that projects rearward from the front wall portion 48 of the housing 110 . is limited by contact with As the terminal fitting side assembly 134 is inserted into the shield shell side assembly 136, the waterproof rubber 34 is press-fitted into the rear end portion of the shield shell 112 to liquid-tightly seal the rear opening of the shield shell 112. Seal. After that, the upper and lower retainers 78a and 78b are attached to the rear end portion of the shield shell 112 from both upper and lower sides and fixed with bolts 80. As shown in FIG. Thereby, the retainer 76 is fixed to the rear end portion of the shield shell 112, and the shield connector 100 is completed.
- the third pressing portion 128 overlaps the first and second flat plate portions 120a and 120b so that the mating terminal
- the inner diameter ⁇ A of the placement portion 124 is slightly smaller than the outer diameter ⁇ B of the mating terminal 102, and the mating terminal 102 is inserted into the mating terminal placement portion 124 in a substantially press-fit state while expanding the diameter of the mating terminal placement portion 124 slightly. be.
- cylindrical portion 106 expands and deforms along with the insertion of mating terminal 102
- a continuous deformation from cylindrical portion 106 occurs. This is achieved by pushing the second flat plate portion 120b rearward (downward in FIG. 21). In such a case, the second flat plate portion 120b is displaced with respect to the first flat plate portion 120a. Since the pressing portion 128 maintains the overlapping state, the second flat plate portion 120b is slidably displaced in the front-rear direction with respect to the first flat plate portion 120a.
- the first flat plate portion 120 a of the terminal connection portion 104 is overlapped with the heat radiating member 24 , and the heat radiating member 24 is positioned at the right end of the shield shell 112 . It is superimposed on the wall portion 70d. Specifically, the heat radiating member 24 is pressed against the right end wall portion 70 d of the shield shell 112 by the second pressing portions 92 of the second spring member 126 . Also, the first and second flat plate portions 120 a and 120 b are overlapped and pressed against the heat radiating member 24 by the third pressing portion 128 of the second spring member 126 .
- the third pressing portion 128 of the second spring member 126 pushes the heat radiating member 24 to the right end wall portion 70d of the shield shell 112 via the first and second flat plate portions 120a and 120b. being pressed.
- the heat generated by energization between the terminal connection portion 104 and the mating terminal 102 is transmitted to the shield shell 112 through the heat dissipation member 24, and is radiated from the shield shell 112 to the outside. It has become.
- the wire connection portion 122 is provided on the first flat plate portion 120a, not only the heat generated at the contact portion between the terminal connection portion 104 and the mating terminal 102, but also the wire connection portion 122 and Heat generated at the connecting portion with the core wire 30 can also be dissipated through the heat dissipating member 24 . That is, in addition to the heat generated between the terminal connection portion 104 and the mating terminal 102, the heat generated at the connection portion between the wire connection portion 122 and the core wire 30, which generates a relatively large amount of heat, is also dissipated through the heat dissipation member 24 and the shield shell 112. and good heat dissipation is exhibited.
- the protruding end portion 130 of the base portion 90 protruding rearward is folded back toward the curved portion 88 at the folding portion 129, thereby forming the third pressing portion 128.
- the third pressing portion 128 can be formed integrally with the second spring member 126 with a simple structure.
- the first spring member 38 that presses the terminal connection portion 16 against the heat radiating member 24 and the second spring member 46 that presses the heat radiating member 24 against the shield shell 22 are separate members.
- the second pressing portions 92 press the heat radiating member 24 against the shield shell 112
- the third pressing portion presses the first and second flat plate portions 120a and 120b of the terminal connection portion 104 against the heat radiating member 24. 128 are provided integrally with the second spring member 126 . Therefore, the number of parts and assembly man-hours can be reduced.
- a bent portion 132 is provided in the third pressing portion 128, and the bent portion 132 contacts the second flat plate portion 120b.
- the third pressing portion 128 presses the first and second flat plate portions 120a and 120b on top of each other and pressing them toward the heat radiating member 24, for example, the projecting end portion 130 of the base portion 90 does not come into contact with them. , the friction between the third pressing portion 128 and the second flat portion 120b is reduced.
- the terminal fitting 108 is formed using a strip-shaped metal flat plate, and by bending the metal flat plate, the intermediate portion of the metal flat plate forms the tubular portion 106, and both end portions of the metal flat plate are formed.
- a pair of flat plate-like portions 120, 120 are formed by these. Therefore, the tubular portion 106, the pair of flat plate portions 120, 120 (the first and second flat plate portions 120a, 120b), and the wire connecting portion 122 can be configured with a simple structure and a small number of parts.
- the spring member 26 presses the terminal connection portion 16 against the connection portion side contact surface 84 of the heat dissipation member 24 in a state where the counterpart terminal 12 is arranged in the counterpart terminal arrangement portion 14 .
- It includes a spring member 38 and a second spring member 46 that presses the shell-side contact surface 86 of the heat radiating member 24 against the shield shell 22.
- Two separate spring members (first and second spring members) having different functions are included. 38, 46) has been adopted, but it is not limited to such a mode.
- the spring member is composed of one member, and has a function of pressing the terminal connection portion against the heat radiating member and a function of pressing the heat radiating member against the shield shell at different portions of the spring member.
- the first spring member 38 and the second spring member 46 in Embodiment 1 are integrally formed, and the portion corresponding to the first spring member is fixed to the terminal connection portion of the terminal fitting,
- the terminal fitting side assembly may be configured to include a portion corresponding to the second spring member.
- the terminal fitting side assembly may be attached to the shield shell side assembly including the shield shell, the housing, and the heat radiating member.
- one spring member 114 (second spring member 126) having different functions in different parts is adopted, but in Embodiment 2, the first and second flat plate portions are overlapped to A spring member having a function of pressing against the heat radiating member and a spring member having a function of pressing the heat radiating member against the shield shell may be employed separately.
- the first spring member in the first embodiment is required to electrically conduct the terminal connecting portion and the mating terminal, it is necessary to have a good conductive performance to some extent.
- the first spring member may be made of metal
- the second spring member may be made of synthetic resin
- the first and second spring members may be integrated by fixing them later. good.
- one spring member having a function of pressing the terminal connection portion against the heat radiating member and a function of pressing the heat radiating member against the shield shell in a state where the mating terminal is arranged in the mating terminal placement portion is adopted.
- the elastic restoring force of the first pressing portion 40 caused by the elastic deformation of the first pressing portion 40 accompanying the insertion of the mating terminal 12 causes the terminal connection portion 16 to move to the heat dissipation member 24.
- the second spring member 46 is not essential as long as it is pressed and the heat radiating member 24 is pressed against the shield shell 22 .
- the shield connector according to the first embodiment only needs to have a spring member that presses at least the terminal connecting portion toward the heat radiating member (from the left to the right in the first embodiment) when the mating terminal is inserted.
- the third pressing portion 128 presses the first and second flat plate portions 120a and 120b against the heat radiating member 24 and the heat radiating member 24 is pressed against the shield shell 112, , the second pressing portions 92 are not essential.
- the first spring member and the second spring member are not limited to the shapes illustrated in the first embodiment, and may be coil springs, leaf springs, or the like.
- each of the second pressing portion 92 and the third pressing portion 128 is not limited to the described shape.
- a coil spring may be arranged between the base portion and the second flat portion as the third pressing portion.
- both the terminal connection portion 16 and the mating terminal 12 have a flat plate shape.
- the connecting portion may have a tubular shape into which the mating terminal is inserted.
- a spring member is provided on a part (for example, right side) of the circumference of the inner surface of the cylindrical terminal connection portion so that the terminal connection portion
- the spring member may be elastically deformed as the mating terminal is inserted, and the elastic restoring force of the spring member may press the terminal connection portion against the mating terminal (for example, from left to right).
- the outer peripheral surface of the cylindrical terminal connection portion is pressed against the heat radiating member, and the heat radiating member is pressed against the shield shell.
- the mating terminal may have a shape other than a cylinder, for example, a polygonal columnar shape, and the terminal connecting portion may have a polygonal tubular shape corresponding to the mating terminal.
- the heat dissipating member 24 has a substantially flat plate shape and is made of ceramic.
- it may be made of a synthetic resin or the like having a higher thermal conductivity than air.
- a silicone-based resin, a non-silicone acrylic resin, a ceramic-based resin, or the like can be used.
- heat-dissipating sheets, heat-dissipating gap fillers, heat-conducting greases, and heat-conducting silicone rubbers made of silicone-based resins can be used.
- the terminal connection portion 16 and the terminal connection portion 104 are in direct contact with the heat dissipation member 24, and the heat dissipation member 24 is in direct contact with the shield shells 22 and 112.
- the above-described heat dissipation sheet, heat dissipation gap filler, heat conductive grease, or the like may be interposed between these members.
- the terminal connection portion 16 and the connecting portion side contact surface 84 of the heat radiating member 24, and the shell side contact surface 86 of the heat radiating member 24 and the shield shell 22 Although they were in contact with each other, they may be opposed to each other with a slight separation distance in the left-right direction. The member and the shield shell may contact each other.
- the terminal connection portion 104 (the first and second flat plate portions 120a and 120b) is pressed against the heat radiating member 24, and the heat radiating member 24 is shielded. It was pressed against the shell 112 .
- the terminal connecting portion is pressed against the heat radiating member and the heat radiating member is pressed against the shield shell in a state where the mating terminal is arranged at least in the mating terminal placement portion.
- the mode when the terminal is not inserted is not limited.
- the terminal metal fitting 108 is formed by bending one strip-shaped flat metal plate into a predetermined shape, but the present invention is not limited to this aspect. That is, the cylindrical portion that constitutes the terminal connection portion may be formed of a plurality of members. In addition, a spring member having a pressing portion such as a third pressing portion may be provided to press the flat plate portions of the two metal pieces to the heat radiating member side while being superimposed. By overlapping the semicircular portions of such metal pieces in the left-right direction, when inserting the mating terminal into the mating terminal placement portion, the diameter expands and deforms (separation of the two metal strips) against the pressing force of the pressing portion. It is possible to configure a cylindrical portion that can be displaced.
- shield connector (embodiment 1) 12 Mating terminal 14 Mating terminal placement portion 16 Terminal connecting portion 18 Terminal metal fitting 20 Housing 22 Shield shell 24 Heat dissipation member 26 Spring member 28 Electric wire 29 Electric wire connecting portion 30 Core wire 32 Insulating coating 34 Waterproof rubber 36 Positioning projection 38 First spring member 40 Second 1 pressing portion 42 terminal fitting side assembly 44 shield shell side assembly 46 second spring member 48 front wall portion 50 peripheral wall portion 52a upper wall portion 52b lower wall portion 52c left wall portion 52d right wall portion 54 forward protrusion 56 support protrusion Portion 58 Opening window 60 Opposite terminal insertion holes 62, 64 Positioning rib 66 Front end wall portion 68 Cylindrical wall portion 70a Upper end wall portion 70b Lower end wall portion 70c Left end wall portion 70d Right end wall portion 71 Contact plane 72 Through windows 74a, 74b Positioning protrusion Portion 76 retainer 78a upper retainer 78b lower retainer 80 bolt 82 positioning hole 84 connecting portion side contact surface 86 shell side contact surface 88 curved portion 90 base portion
Landscapes
- Details Of Connecting Devices For Male And Female Coupling (AREA)
Abstract
Description
最初に、本開示の実施態様を列記して説明する。
本開示のシールドコネクタは、
(1)相手方端子が挿入される相手方端子配置部を有し、前記相手方端子配置部に挿入されて配置された前記相手方端子と接続される端子接続部を有する端子金具と、前記端子金具を収容する絶縁性のハウジングと、前記ハウジングの外面を覆うシールドシェルと、前記相手方端子配置部に前記相手方端子が配置された状態で、前記端子接続部に接触する接続部側接触面と、前記ハウジングから露出して前記シールドシェルに接触するシェル側接触面を有する絶縁性の放熱部材と、前記端子接続部を前記放熱部材の前記接続部側接触面に押圧し、前記放熱部材の前記シェル側接触面を前記シールドシェルに押圧するばね部材と、を備えたものである。
本開示のシールドコネクタの具体例を、以下に図面を参照しつつ説明する。なお、本開示は、これらの例示に限定されるものではなく、特許請求の範囲によって示され、特許請求の範囲と均等の意味および範囲内でのすべての変更が含まれることが意図される。
以下、本開示の実施形態1のシールドコネクタ10について、図1から図10を参照しつつ説明する。このシールドコネクタ10は、例えば電気自動車やハイブリッド自動車に適用され、PCUからバッテリに至る高圧コネクタの大電流領域に用いられるものである。なお、シールドコネクタ10は、任意の向きで配置することができるが、以下の説明では、上方とは図2中の上方、下方とは図2中の下方、前方とは図2中の左方、後方とは図2中の右方、左方とは図2中の紙面直交方向における手前方向(図3中の右方)、右方とは図2中の紙面直交方向における奥方向(図3中の左方)として説明する。また、複数の同一部材については、一部の部材にのみ符号を付し、他の部材については符号を省略する場合がある。
シールドコネクタ10は、相手方端子12が挿入される相手方端子配置部14を有しているとともに、相手方端子配置部14に挿入して配置された相手方端子12と接続される端子接続部16を有する端子金具18を備えている。端子金具18は、絶縁性を有するハウジング20に収容されているとともに、ハウジング20の外面はシールドシェル22によって覆われている。また、シールドコネクタ10は、ハウジング20の内部において端子接続部16に接触するとともに、ハウジング20の外面に露出してシールドシェル22に接触する絶縁性の放熱部材24を備えている。すなわち、放熱部材24は、端子接続部16に接触する後述する接続部側接触面84と、シールドシェル22に接触する後述するシェル側接触面86を備えている。さらに、シールドコネクタ10は、相手方端子配置部14に相手方端子12が配置された状態において、端子接続部16を放熱部材24の接続部側接触面84に押圧し、且つ放熱部材24のシェル側接触面86をシールドシェル22に押圧するばね部材26を備えている。
相手方端子12の形状は限定されるものではないが、本実施形態では、略平板のタブ状とされている。なお、本実施形態では、後述するようにシールドコネクタ10の内部に相手方端子配置部14が設けられているとともに、ハウジング20に設けられた相手方端子挿入孔60に相手方端子12が挿し入れられるようになっている。そして、相手方端子配置部14に配置された相手方端子12と、ハウジング20内に収容された端子金具18の端子接続部16とが接触して導通するようになっている。すなわち、本実施形態では、相手方端子12がオス端子であり、端子接続部16がメス端子である。
図4,5にも示されるように、端子接続部16を含む端子金具18は、全体として略平板形状であり、前後方向に延びる略矩形状である。この端子金具18の前方部分が端子接続部16であるとともに、端子金具18の後端部には電線28が固着されている。この端子金具18の後端部が電線接続部29である。電線28は被覆電線であり、芯線30に対して合成樹脂製の絶縁被覆32が外挿されている。電線28の先端部分では絶縁被覆32が剥がされて芯線30が露出しており、露出された芯線30が端子金具18の後端部(電線接続部29)に圧着や溶着等により固着されることで、電線28と端子金具18とが導通している。なお、電線28において芯線30が露出された部分よりも後方には、外形状が略矩形とされた環状の防水ゴム34が外挿されて取り付けられている。
端子接続部16の左端面には、ばね部材26を構成する第1ばね部材38が設けられている。第1ばね部材38は、全体として略矩形板状であり、導電性能の良い金属により形成されて、端子接続部16の左端面に固定されている。第1ばね部材38には、略山状に切り起こされた部分が左方に突出しており、突出高さを小さくするように弾性変形可能である。この略山状に切り起こされた部分は複数設けられており、上下方向および前後方向で整列して配置されている。そして、これら複数の略山状に切り起こされた部分により、相手方端子配置部14に相手方端子12が挿入して配置された際に、相手方端子12と端子接続部16との間で押圧される第1押圧部40が構成されている。
ハウジング20は、図7にも示されるように、全体として後方に開口する略有底の筒形状であり、絶縁性を有する合成樹脂により形成されている。なお、ハウジング20の形成方法は限定されるものではないが、本実施形態では、ハウジング20がモールド成形により形成されており、シールドシェル22とは別体として形成されて、後組付けされるようになっている。
シールドシェル22は、放熱性に優れる金属により形成されている。シールドシェル22の全体の外形状はハウジング20と略同様であり、後方に開口する略有底の筒形状である。すなわち、シールドシェル22は、略矩形状の前端壁部66を備えているとともに、前端壁部66の四方の周縁部からは後方に突出する筒状壁部68が設けられている。したがって、筒状壁部68は、上方の上端壁部70aと、下方の下端壁部70bと、左右両側の左端壁部70cおよび右端壁部70dとを備えている。また、シールドシェル22は、ハウジング20と同様に外形状が前後方向で異ならされており、シールドシェル22の前方部分は、左右方向寸法に比して上下方向寸法の大きい略矩形状とされている。そして、左端壁部70cおよび右端壁部70dには、後方に向かうにつれて次第に左右外方へ広がるように傾斜する部分が設けられており、これにより筒状壁部68の後端部分は、略正方形の外形状とされている。すなわち、シールドシェル22においても、内部空間は、前方部分に比して後方部分の方が大きくされている。
放熱部材24は絶縁性を有していれば、形状や材質が限定されるものではないが、本実施形態では、放熱部材24が略平板形状を有している。また、放熱部材24は、空気よりも熱伝導率が大きければよいが、熱伝導性に優れることが好適であり、本実施形態では、セラミックにより形成されている。この放熱部材24は、シールドシェル22に収容されるハウジング20における開口窓58の前方部分を覆うように組み付けられている。特に、放熱部材24が組み付けられる際には、左右方向で対向する支持突部56とシールドシェル22の右端壁部70dとの間に差し入れられるようになっており、放熱部材24がハウジング20に設けられた前方突部54に当接することで、放熱部材24の前端位置が規定されるようになっている。
第2ばね部材46は、例えば絶縁性を有する合成樹脂により形成されており、図8にも示されるように、前端部分に、左右方向に延びる湾曲部88を備えている。また、湾曲部88の一方の周端(左端)には後方に突出する基部90が設けられているとともに、湾曲部88の他方の周端(右端)には後方に突出する一対の第2押圧部92,92が設けられている。これにより、基部90と一対の第2押圧部92,92とが、左右方向で相互に対向している。これら湾曲部88、基部90および一対の第2押圧部92,92はそれぞれ略一定の厚さ寸法とされているとともに、基部90および一対の第2押圧部92,92はそれぞれ略等しい前後方向寸法を有している。そして、これら基部90および一対の第2押圧部92,92が、湾曲部88に対して左右方向で弾性変形可能とされている。
続いて、シールドコネクタ10の組み付け工程の具体的な一例について説明する。なお、シールドコネクタ10の組み付け工程は、以下の記載に限定されない。
次に、本開示の実施形態2のシールドコネクタ100について、図11から図22を参照しつつ説明する。実施形態1では、オス端子である相手方端子12とメス端子である端子接続部16がいずれも略平板形状とされていたが、実施形態2では、オス端子である相手方端子102が柱状のピン端子とされているとともに、メス端子である端子接続部104が、柱状の相手方端子102が挿入される筒状部106を有している。なお、以下の説明において、実施形態1と同一の部材または部位には、図中に、実施形態1と同一の符号を付すことにより詳細な説明を省略する。
シールドコネクタ100は、全体としては実施形態1におけるシールドコネクタ10と同様の構造を有しており、図15にも示されるように、端子接続部104を有する端子金具108と、ハウジング110と、シールドシェル112と、放熱部材24およびばね部材114とを備えている。なお、放熱部材24は、実施形態1と同様に略平板形状であり、実施形態1と同様の材質が採用されることから、詳細な説明を省略する。
上述のように、実施形態2では相手方端子102が柱状であり、特に実施形態2では、相手方端子102が円柱状である。そして、相手方端子102が端子接続部104における筒状部106に挿入されて、相手方端子102の外周面と筒状部106の内周面とが接触することで、相手方端子102と端子接続部104とが導通するようになっている。なお、実施形態2では、後述する図22に示されるように、相手方端子102の先端に樹脂キャップ116が設けられている。
図16,17にも示されるように、端子金具108は、全体として帯状の金属平板を用いて構成されており、この金属平板が所定の形状に折り曲げられている。すなわち、金属平板が折り曲げられることで、金属平板の長さ方向中間部分により略筒状の筒状部106が構成されている。実施形態2では、筒状部106が、円柱状の相手方端子102に対応する略円筒形状である。この筒状部106の周壁は、周方向の全長にはわたっておらず、周壁における周上の一部において、筒状部106の軸方向(金属平板の幅方向である図17の紙面直交方向)全長に延びるスリット118が設けられており、筒状部106の周壁が分離されている。
実施形態1では、ばね部材26が第1ばね部材38と第2ばね部材46を含んで構成されていたが、実施形態2では、ばね部材114が、第1ばね部材を有さず、第2ばね部材126を含んで構成されている。第2ばね部材126は、図18,19にも示されるように、実施形態1と同様に、前端部分に左右方向に延びる湾曲部88を備えている。湾曲部88の一方の周端(左端)には、後方に突出する基部90が設けられているとともに、湾曲部88の他方の周端(右端)には、後方に突出する一対の第2押圧部92,92が設けられている。一対の第2押圧部92,92は、湾曲部88の他方の周端(右端)における上下両端に設けられており、これら一対の第2押圧部92,92および湾曲部88で囲まれた略矩形の領域が、収容領域98である。
ハウジング110は、全体として実施形態1におけるハウジング20と同様の形状であり、前壁部48と、上壁部52a、下壁部52b、左壁部52cおよび右壁部52dから構成される周壁部50とを備えている。また、ハウジング110における右壁部52dには、前端部分の前壁部48から前後方向中間部分にかけて切り欠かれた開口窓58が形成されている。さらに、ハウジング110における上壁部52aの前方部分には、厚さ方向(上下方向)で貫通する略円形の相手方端子挿入孔60が設けられている。この相手方端子挿入孔60の内径寸法φC(図14参照)は、相手方端子102の外径寸法φBよりも僅かに大きくされている。実施形態2では、相手方端子挿入孔60の上方開口部において、上方になるにつれて次第に拡径する誘い込みテーパ138が設けられている。
シールドシェル112は、全体として実施形態1におけるシールドシェル22と同様の形状であり、前端壁部66と、上端壁部70a、下端壁部70b、左端壁部70cおよび右端壁部70dから構成される筒状壁部68とを備えている。また、シールドシェル112の上端壁部70aにおける前方部分には、厚さ方向に貫通する貫通窓72が形成されている。この貫通窓72は、ハウジング110における相手方端子挿入孔60と対応する位置に形成されており、ハウジング110の内部空間が、相手方端子挿入孔60および貫通窓72を通じて外部空間と連通している。このようなシールドシェル112も、実施形態1と同様に、例えば放熱性に優れる金属により形成される。
続いて、シールドコネクタ100の組み付け工程の具体的な一例について説明する。なお、シールドコネクタ100の組み付け工程は、以下の記載に限定されない。
本明細書に記載された技術は上記記述および図面によって説明した実施形態に限定されるものではなく、例えば次のような実施形態も本明細書に記載された技術の技術的範囲に含まれる。
12 相手方端子
14 相手方端子配置部
16 端子接続部
18 端子金具
20 ハウジング
22 シールドシェル
24 放熱部材
26 ばね部材
28 電線
29 電線接続部
30 芯線
32 絶縁被覆
34 防水ゴム
36 位置決め突起
38 第1ばね部材
40 第1押圧部
42 端子金具側組立体
44 シールドシェル側組立体
46 第2ばね部材
48 前壁部
50 周壁部
52a 上壁部
52b 下壁部
52c 左壁部
52d 右壁部
54 前方突部
56 支持突部
58 開口窓
60 相手方端子挿入孔
62,64 位置決めリブ
66 前端壁部
68 筒状壁部
70a 上端壁部
70b 下端壁部
70c 左端壁部
70d 右端壁部
71 接触平面
72 貫通窓
74a,74b 位置決め凸部
76 リテーナ
78a 上リテーナ
78b 下リテーナ
80 ボルト
82 位置決め孔
84 接続部側接触面
86 シェル側接触面
88 湾曲部
90 基部
92 第2押圧部
94 位置決め凹部
96 位置決め溝
98 収容領域
100 シールドコネクタ(実施形態2)
102 相手方端子
104 端子接続部
106 筒状部
108 端子金具
110 ハウジング
112 シールドシェル
114 ばね部材
116 樹脂キャップ
118 スリット
120 平板状部
120a 第1平板状部
120b 第2平板状部
122 電線接続部
124 相手方端子配置部
126 第2ばね部材
128 第3押圧部
129 折り返し部
130 突出端部
132 屈曲部
134 端子金具側組立体
136 シールドシェル側組立体
138 誘い込みテーパ
140 後方突出部
Claims (10)
- 相手方端子が挿入される相手方端子配置部を有し、前記相手方端子配置部に挿入されて配置された前記相手方端子と接続される端子接続部を有する端子金具と、
前記端子金具を収容する絶縁性のハウジングと、
前記ハウジングの外面を覆うシールドシェルと、
前記相手方端子配置部に前記相手方端子が配置された状態で、前記端子接続部に接触する接続部側接触面と、前記ハウジングから露出して前記シールドシェルに接触するシェル側接触面を有する絶縁性の放熱部材と、
前記端子接続部を前記放熱部材の前記接続部側接触面に押圧し、前記放熱部材の前記シェル側接触面を前記シールドシェルに押圧するばね部材と、
を備えたシールドコネクタ。 - 前記ばね部材は、前記放熱部材の前記接続部側接触面において、前記端子接続部が接触する部位を間に挟んだ両側の部位を直接押圧する一対の第2押圧部を有する第2ばね部材を含んでいる、請求項1に記載のシールドコネクタ。
- 前記第2ばね部材は前記ハウジングに組み付けられており、
前記第2ばね部材は、湾曲部と、前記湾曲部の一方の周端から突出する基部と、前記湾曲部の他方の周端から突出する前記一対の第2押圧部とを有し、前記ハウジングに組み付けられる前の状態において、前記第2ばね部材は、前記基部と前記第2押圧部との対向面間距離が前記湾曲部から離隔するに従って広がっている、請求項2に記載のシールドコネクタ。 - 前記ハウジングが開口窓を有し、前記放熱部材が前記開口窓を挿通して前記シールドシェル側に直接押圧されている、請求項1から請求項3のいずれか1項に記載のシールドコネクタ。
- 前記ばね部材は、前記端子接続部に設けられた第1押圧部を有する第1ばね部材を含み、
前記第1押圧部は、前記相手方端子配置部に挿入される前記相手方端子に押されて弾性変形することにより、前記相手方端子の前記相手方端子配置部への挿入を許容し、前記第1押圧部の弾性復元力により、前記第1押圧部が前記端子金具を前記放熱部材の前記接続部側接触面に押圧し、前記放熱部材の前記シェル側接触面を前記シールドシェルに押圧する、請求項1から請求項4のいずれか1項に記載のシールドコネクタ。 - 前記端子接続部と前記放熱部材はそれぞれ平板形状を有して並列に配置され、
前記放熱部材の板厚方向の一方の面が前記接続部側接触面を構成し、前記放熱部材の前記板厚方向の他方の面が前記シェル側接触面を構成し、
前記放熱部材の前記他方の面が、前記他方の面に平行に広がる前記シールドシェルの接触平面に接触している、請求項5に記載のシールドコネクタ。 - 前記端子金具の前記端子接続部が、前記相手方端子配置部を内部に区画する筒状部と、前記筒状部の軸方向全長に延びるスリットにより分離された一対の周方向端面から前記筒状部の外周側に相互に離隔して突出する一対の平板状部と、を有し、
前記ばね部材は、前記一対の平板状部を重ね合わせて前記放熱部材の前記接続部側接触面に押圧する第3押圧部を含み、
前記筒状部が拡径されることにより前記相手方端子配置部への柱状の前記相手方端子の圧入が許容され、前記第3押圧部の押圧力により、前記筒状部を前記相手方端子に圧接しつつ前記一対の平板状部を前記放熱部材の前記接続部側接触面に押圧して、前記放熱部材の前記シェル側接触面を前記シールドシェルに押圧する、請求項1から請求項4のいずれか1項に記載のシールドコネクタ。 - 前記基部の突出端部が前記湾曲部に向かって折り返されて前記第2押圧部側に突出する自由端部により、前記第3押圧部が構成され、前記第3押圧部が前記第2ばね部材に一体的に設けられている、請求項3に係属する場合の請求項7に記載のシールドコネクタ。
- 前記基部の突出端部が、前記第2押圧部側に突出した後さらに屈曲部を介して前記基部側に向かって突出しており、前記屈曲部により前記平板状部に当接している、請求項8に記載のシールドコネクタ。
- 前記端子金具が、帯状の金属平板を用いて構成されており、
前記金属平板の一端部に外部の被覆電線の芯線が接続される電線接続部が構成され、
前記電線接続部に連接する部位により、前記一対の平板状部の一方が構成され、
前記平板状部の一方に連接する部位が筒状に曲げられて、前記筒状部が構成され、
前記筒状部に連接する部位により前記一対の平板状部の他方が構成され、前記平板状部の他方が、前記平板状部の一方に重ね合わされている、請求項8または請求項9に記載のシールドコネクタ。
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| US18/710,967 US20250023291A1 (en) | 2021-11-24 | 2022-11-16 | Shield connector |
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Citations (5)
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|---|---|---|---|---|
| JP2012048946A (ja) * | 2010-08-26 | 2012-03-08 | Hitachi Cable Ltd | コネクタ |
| JP2014154243A (ja) * | 2013-02-05 | 2014-08-25 | Hitachi Metals Ltd | コネクタ及びワイヤハーネス |
| JP2017216232A (ja) * | 2016-05-31 | 2017-12-07 | ティーイー コネクティビティ ジャーマニー ゲゼルシャフト ミット ベシュレンクテル ハフツンクTE Connectivity Germany GmbH | 2つの電気フラットコンタクトを接続する接続ケージ |
| US20200153163A1 (en) * | 2017-06-07 | 2020-05-14 | Samtec, Inc. | Transceiver assembly array with fixed heatsink and floating transceivers |
| JP2021150099A (ja) * | 2020-03-18 | 2021-09-27 | 株式会社オートネットワーク技術研究所 | コネクタ |
-
2022
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2012048946A (ja) * | 2010-08-26 | 2012-03-08 | Hitachi Cable Ltd | コネクタ |
| JP2014154243A (ja) * | 2013-02-05 | 2014-08-25 | Hitachi Metals Ltd | コネクタ及びワイヤハーネス |
| JP2017216232A (ja) * | 2016-05-31 | 2017-12-07 | ティーイー コネクティビティ ジャーマニー ゲゼルシャフト ミット ベシュレンクテル ハフツンクTE Connectivity Germany GmbH | 2つの電気フラットコンタクトを接続する接続ケージ |
| US20200153163A1 (en) * | 2017-06-07 | 2020-05-14 | Samtec, Inc. | Transceiver assembly array with fixed heatsink and floating transceivers |
| JP2021150099A (ja) * | 2020-03-18 | 2021-09-27 | 株式会社オートネットワーク技術研究所 | コネクタ |
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