WO2023093284A1 - Concrete vibrating rod conveying device with collision avoidance function for pouring construction - Google Patents

Concrete vibrating rod conveying device with collision avoidance function for pouring construction Download PDF

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Publication number
WO2023093284A1
WO2023093284A1 PCT/CN2022/122080 CN2022122080W WO2023093284A1 WO 2023093284 A1 WO2023093284 A1 WO 2023093284A1 CN 2022122080 W CN2022122080 W CN 2022122080W WO 2023093284 A1 WO2023093284 A1 WO 2023093284A1
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WIPO (PCT)
Prior art keywords
conveying device
vibrating rod
collision avoidance
frame
longitudinal
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PCT/CN2022/122080
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French (fr)
Chinese (zh)
Inventor
薛志武
栾知明
郭强
李鉴
李海方
李茂华
孙灿
田小方
雷先进
李立威
Original Assignee
中交武汉港湾工程设计研究院有限公司
长江国际水利水电工程建设有限公司
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Publication of WO2023093284A1 publication Critical patent/WO2023093284A1/en

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00—Producing shaped prefabricated articles from the material
    • B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
    • B28B1/093—Producing shaped prefabricated articles from the material by vibrating or jolting by means directly acting on the material, e.g. by cores wholly or partly immersed in the material or elements acting on the upper surface of the material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping

Definitions

  • the invention relates to the technical field of aerated concrete blocks, and provides a remote-controlled concrete vibrating rod device for pouring construction.
  • Air-entrained concrete block is a new type of building material that is lightweight, porous, heat-insulating, fire-proof, and has a certain anti-vibration function. It is suitable for filling walls of high-rise buildings and load-bearing walls of low-rise buildings.
  • the diameter of the air bubbles is about 2 to 10mm. Due to the uneven structure and distribution of the air bubbles, the product will be under stress Stress concentration occurs in the process, causing the product to crack along the air bubbles, reducing the strength of the product; at the same time, uneven mixing of raw materials will also lead to local accumulation of raw materials, reducing the strength of the product. Therefore, it is necessary to use a vibrating rod to reduce air bubbles and to stir the raw materials evenly.
  • a concrete vibrating rod conveying device with a collision avoidance function including a horizontal conveying device, a longitudinal conveying device, a lifting device and a concrete vibrating rod;
  • the horizontal conveying device is used for the vertical conveying device to move horizontally thereon
  • the longitudinal device is used for the elevating device to move longitudinally thereon
  • the elevating device is used for the concrete vibrating rod to move up and down.
  • the lifting device includes:
  • the frame is welded by the first square steel, and the hoist support plate and the second motor module support plate are connected and fixed to the frame through bolt groups;
  • the double-barrel hoist consists of a hoist motor, a steel wire rope, a hoist drum, a vertical bearing with a seat, and a fixed pulley, which is fixed on the hoist support plate,
  • the concrete vibrating rod is connected to the steel wire rope through the lifting lug, and the steel wire rope passes through the fixed pulley and is wound on the hoist drum; the inner side of the hoist support plate is equipped with a second collision avoidance probe.
  • an industrial camera, a ring light source, and a protective cover of the visual inspection system are installed under the support plate of the hoist.
  • the concrete vibrating rod includes a vibrating rod mounting plate, a vibrating rod cushion, a slider, a vibrating rod, a first collision avoidance probe and a guide rod;
  • the guide rod is installed on the vibrating rod mounting plate, the vibrating rod buffer pad and the slider are sleeved on the guide rod, and the vibrating rod is sleeved on the slider mounting hole; the first collision avoidance probe is installed on one side of the vibrating rod mounting plate.
  • the transverse conveying means comprises:
  • Two sets of truss structures are composed of truss fixing platforms, first conduits and trusses; the trusses are welded to the first conduits, and the first rack is welded below the trusses; the two truss structures are connected by a second bolt group together;
  • a horizontal conveying slide which is installed on the first conduit through eight first directional U-shaped track pulleys;
  • the first motor module which is installed on the horizontal conveying slide table, the shaft end of the motor module is equipped with a first gear, and the first motor module drives the first gear to roll along the first rack, driving the first orientation U
  • the type track pulley drives the horizontal conveying slide to roll along the first conduit;
  • the first stroke switch which is installed at both ends of the truss structure, limits the stroke of the lateral conveying slide
  • the camera and the bracket are fixed on one side of the horizontal conveying slide.
  • the longitudinal conveying device includes: a frame of the longitudinal conveying device, which is welded by the second square steel and the second conduit, the second rack is welded under the second square steel, and the frame of the longitudinal conveying device passes through the third bolt
  • the group is connected and fixed with the horizontal conveying slide table;
  • the frame of the vertical conveying device installs the frame of the lifting device on the second guide tube of the frame of the longitudinal conveying device through eight second directional U-shaped track pulleys, so that the lifting device can move along the first Two conduits slide;
  • the second motor module is fixed on the support plate of the second motor module, the second gear is installed on the shaft end of the second motor module, and the second motor module drives the second gear to roll along the second rack to drive the longitudinal conveying
  • the device frame drives the lifting device to slide in the longitudinal direction;
  • the two ends of the frame of the longitudinal conveying device are equipped with a second travel switch to limit the longitudinal displacement stroke of the frame of the longitudinal conveying device.
  • the present invention at least includes the following beneficial effects: the present invention solves the problems of a large number of air bubbles and insufficient mixing of raw materials due to the entry of air into the body of the aerated concrete block during pouring.
  • the structure of this application is combined with the use of vibrating rods to stir evenly.
  • the steel bars in the pouring mold are vertical and horizontal, and the depth can reach about 12m. Reduce labor intensity and improve the efficiency of vibration and stirring.
  • Fig. 1 is a lifting device and a concrete vibrating rod
  • Fig. 2 is the front view of the lifting device and the concrete vibrating rod
  • Fig. 3 is a side view of the lifting device and the concrete vibrating rod device
  • FIG. 4 front view of conveying device
  • FIG. 5 side view of conveying device
  • Fig. 6 conveying device top view view
  • Fig. 7 longitudinal conveying device rack diagram
  • Figure 8 is a partial schematic view of the rack installation of the longitudinal conveying device
  • Figure 9 is a schematic diagram of the setting of the concrete pouring form.
  • the present invention provides a concrete vibrating rod conveying device with a collision avoidance function, including a horizontal conveying device, a longitudinal conveying device, a lifting device and a concrete vibrating rod;
  • the horizontal conveying device is used for the vertical conveying device to move horizontally thereon
  • the longitudinal device is used for the lifting device to move longitudinally thereon
  • the lifting device is used for the concrete vibrating rod to move up and down.
  • the main function of the lifting device is to lift the concrete vibrating rod, including:
  • the frame 5 is welded by the first square steel, the hoist support plate 6 and the second motor module support plate 8 are connected and fixed with the frame 5 through a bolt group;
  • the double-barrel hoist consists of a hoist motor 1, a steel wire rope 2, a hoist drum 3, a vertical bearing with seat 4, and a fixed pulley 7, and the fixed pulley is fixed on the hoist support plate.
  • This technical solution can also include the following technical details to better realize the technical effect: an industrial camera 14, a ring light source 15, and a protective cover of the visual detection system are installed under the hoist support plate 6, and the working condition and working condition of the vibrating rod Real-time detection of location.
  • the main function of the concrete vibrating rod is to stir the concrete evenly while reducing air bubbles.
  • the main function of the concrete vibrating rod is to stir the concrete evenly while reducing air bubbles.
  • a vibrating rod mounting plate 10 a vibrating rod buffer pad 11, a slider 12, a vibrating rod 13, a first collision avoidance probe 16 and a guide rod 18;
  • the guide rod 18 is installed on the vibrating rod mounting plate 10, the vibrating rod buffer pad 11 and the slider 12 are set on the guide rod 18, the vibrating rod 13 is set on the other mounting hole of the slider 12, and the vibrating rod buffer pad is used to prevent the concrete from vibrating
  • the rod causes damage to the entire conveying device; a first collision avoidance probe 16 is installed on one side of the vibrating rod mounting plate 10 to prevent the vibrating rod buffer pad from colliding with concrete and steel bars.
  • the main function of the transverse conveying device is to transport the device fixed on the transverse conveying slide 40 horizontally back and forth.
  • Lateral conveyors include:
  • the truss structure is composed of truss fixing platform 19, first conduit 21 and truss 22; Drag chains 20 are provided at both ends; the two truss structures are connected together through the second bolt group 34; the tops of the two groups of truss structures are connected to the tripod 24 through the first bolt group 33.
  • Transverse delivery slide 40 which is installed on the first conduit 21 through eight first directional U-shaped track pulleys 26 (4 in the horizontal direction and 4 in the vertical direction);
  • the first travel switch 25, which is installed on the two ends of the truss structure, limits the stroke of the lateral conveying slide 40;
  • the camera and the bracket 23 are fixed on one side of the lateral conveying slide 40 .
  • the technical solution may also include the following technical details to better achieve the technical effect: the main function of the longitudinal conveying device is to longitudinally transport the device fixed on the frame 30 of the longitudinal conveying device back and forth.
  • Longitudinal conveyors include:
  • the longitudinal conveying device frame 30 is welded by the second square steel and the second conduit 36, and the second rack 37 is welded below the second square steel.
  • Slide table 40 is connected and fixed;
  • vertical conveying device frame 30 is installed on the frame of vertical conveying device by eight second directional U-shaped track pulleys 28 (horizontal direction 4, vertical direction 4).
  • the lifting device can slide along the second conduit 36;
  • the second motor module 31 is fixed on the second motor module 31 support plate, the shaft end of the second motor module 31 is equipped with a second gear 32, and the second motor module 31 drives the second gear 32 along the second tooth
  • the bar 37 rolls to drive the longitudinal conveying device frame 30 to drive the lifting device to slide in the longitudinal direction;
  • the two ends of the longitudinal conveying device frame 30 are equipped with a second travel switch 29 to limit the longitudinal displacement stroke of the longitudinal conveying device frame 30 .
  • the horizontal conveying device moves from left to right, and the vertical conveying device moves twice from top to bottom every time it walks a distance. Every time it reaches the top of a concrete form, the vertical conveying device stays for a period of time; when the horizontal and vertical conveying devices stay, The lifting device lowers the concrete vibrating rod to the concrete, inserts the concrete vibrating rod into the concrete to vibrate and mix, after the vibration is over, lifts the concrete vibrating rod out of the mold body; the longitudinal conveying device moves down a distance of the mold body, the vibrating rod device descends, and inserts The concrete is vibrated and stirred, the vibrating rod device rises, and the cycle reciprocates. After the vertical conveying device pours three mold bodies, the horizontal conveying device moves one grid until all the mold bodies are poured, and the horizontal conveying device and the longitudinal conveying device are limited by the corresponding travel switches.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)

Abstract

Disclosed in the present invention is a concrete vibrating rod conveying device with a collision avoidance function for pouring construction. The concrete vibrating rod conveying device is characterized by comprising a transverse conveying device, a longitudinal conveying device, a lifting device and a concrete vibrating rod, wherein the transverse conveying device is used for allowing the longitudinal conveying device to transversely move thereon, the longitudinal conveying device is used for allowing the lifting device to longitudinally move thereon, and the lifting device is used for allowing the concrete vibrating rod to move up and down. The present invention solves the problems of an aerated concrete block generating a large number of bubbles and raw materials not being sufficiently stirred due to the entry of air during a pouring process.

Description

带有避碰功能的浇筑施工用混凝土振动棒输送装置Concrete vibrating bar conveying device with collision avoidance function for pouring construction 技术领域technical field
本发明涉及加气混凝土砌块技术领域，本发明提供了一种浇筑施工用遥控混凝土振动棒装置。The invention relates to the technical field of aerated concrete blocks, and provides a remote-controlled concrete vibrating rod device for pouring construction.
背景技术Background technique
加气混凝土砌块是一种轻质多孔、保温隔热、防火性能良好具有一定防振功能的新型建筑材料，适用于高层建筑的填充墙和低层建筑的承重墙。但是加气混凝土砌块在浇筑过程中由于空气的进入会使坯体产生大量的气泡，气泡的直径约为2～10mm之间，由于气泡的结构和分布不均匀，会造成产品在受力过程中产生应力集中，使产品沿气泡处裂开，降低产品的强度；同时，由于原材料搅拌不均也会导致原材料局部堆积，降低产品的强度。故需要使用振动棒减少气泡以及使原材料搅拌均匀。Air-entrained concrete block is a new type of building material that is lightweight, porous, heat-insulating, fire-proof, and has a certain anti-vibration function. It is suitable for filling walls of high-rise buildings and load-bearing walls of low-rise buildings. However, during the pouring process of air-entrained concrete blocks, a large number of air bubbles will be generated in the body due to the entry of air. The diameter of the air bubbles is about 2 to 10mm. Due to the uneven structure and distribution of the air bubbles, the product will be under stress Stress concentration occurs in the process, causing the product to crack along the air bubbles, reducing the strength of the product; at the same time, uneven mixing of raw materials will also lead to local accumulation of raw materials, reducing the strength of the product. Therefore, it is necessary to use a vibrating rod to reduce air bubbles and to stir the raw materials evenly.
混凝土振动棒装置在施工过程中，需要人工手持进入交错纵横的钢筋架构中进行操作，首先是在狭小的空间中操作困难；同时振动棒工作时有较大的反作用力，加大了工人的工作强度；人工操作效率低下。为此，本文提出了一种混带有避碰功能的浇筑施工用混凝土振动棒输送装置。During the construction process of the concrete vibrating rod device, it is necessary to manually enter the staggered vertical and horizontal steel structure for operation. First of all, it is difficult to operate in a small space; at the same time, the vibrating rod has a large reaction force when it is working, which increases the work of the workers. Intensity; manual operation is inefficient. For this reason, this paper proposes a concrete vibrating rod conveying device with collision avoidance function.
发明内容Contents of the invention
为了实现根据本发明的这些目的和其它优点，提供了一种带有避碰功能的浇筑施工用混凝土振动棒输送装置，包括横向输送装置、纵向输送装置、升降装置以及混凝土振动棒；In order to achieve these objects and other advantages according to the present invention, a concrete vibrating rod conveying device with a collision avoidance function is provided, including a horizontal conveying device, a longitudinal conveying device, a lifting device and a concrete vibrating rod;
所述横向输送装置用于所述纵向输送装置在其上横向移动，纵向装置用于所述升降装置在其上纵向移动，所述升降装置用于混凝土振动棒上下移动。The horizontal conveying device is used for the vertical conveying device to move horizontally thereon, the longitudinal device is used for the elevating device to move longitudinally thereon, and the elevating device is used for the concrete vibrating rod to move up and down.
优选的是，所述升降装置包括：Preferably, the lifting device includes:
机架，其由第一方钢焊接而成，卷扬机支撑板和第二电机模组支撑板通过螺栓组与机架相连固定；The frame is welded by the first square steel, and the hoist support plate and the second motor module support plate are connected and fixed to the frame through bolt groups;
双筒卷扬机，其由卷扬机电机、钢丝绳、卷扬机卷筒、立式带座轴承、定滑轮组成，所述定滑轮固定于卷扬机支撑板上，The double-barrel hoist consists of a hoist motor, a steel wire rope, a hoist drum, a vertical bearing with a seat, and a fixed pulley, which is fixed on the hoist support plate,
混凝土振动棒，其通过吊耳与所述钢丝绳连接，所述钢丝绳通过定滑轮并在卷扬机卷筒上缠绕；卷扬机支撑板的内测安装有第二避碰探针。The concrete vibrating rod is connected to the steel wire rope through the lifting lug, and the steel wire rope passes through the fixed pulley and is wound on the hoist drum; the inner side of the hoist support plate is equipped with a second collision avoidance probe.
优选的是，卷扬机支撑板的下方安装有工业相机、环形光源，以及视觉检测系统的防护罩。Preferably, an industrial camera, a ring light source, and a protective cover of the visual inspection system are installed under the support plate of the hoist.
优选的是，所述混凝土振动棒包括振动棒安装板、振动棒缓冲垫、滑块、振动棒、第一避碰探针和导杆；Preferably, the concrete vibrating rod includes a vibrating rod mounting plate, a vibrating rod cushion, a slider, a vibrating rod, a first collision avoidance probe and a guide rod;
导杆安装在振动棒安装板上，振动棒缓冲垫和滑块套在导杆上，振动棒套在滑块安装孔上；振动棒安装板的一侧安装有第一避碰探针。The guide rod is installed on the vibrating rod mounting plate, the vibrating rod buffer pad and the slider are sleeved on the guide rod, and the vibrating rod is sleeved on the slider mounting hole; the first collision avoidance probe is installed on one side of the vibrating rod mounting plate.
优选的是，横向输送装置包括：Preferably, the transverse conveying means comprises:
两组桁架结构，所述桁架结构由桁架固定台、第一导管和桁架组成；桁架与第一导管焊接而成，第一齿条焊接在桁架的下方；两个桁架结构通过第二螺栓组连接在一起；Two sets of truss structures, the truss structures are composed of truss fixing platforms, first conduits and trusses; the trusses are welded to the first conduits, and the first rack is welded below the trusses; the two truss structures are connected by a second bolt group together;
横向输送滑台，其通过八个第一定向U型轨道滑轮安装于第一导管上；A horizontal conveying slide, which is installed on the first conduit through eight first directional U-shaped track pulleys;
第一电机模组，其安装在横向输送滑台上，电机模组的轴端安装有第一齿轮，第一电机模组驱动第一齿轮沿着第一齿条滚动，驱使第一定向U型轨道滑轮带动横向输送滑台沿着第一导管滚动；The first motor module, which is installed on the horizontal conveying slide table, the shaft end of the motor module is equipped with a first gear, and the first motor module drives the first gear to roll along the first rack, driving the first orientation U The type track pulley drives the horizontal conveying slide to roll along the first conduit;
第一行程开关，其安装于桁架结构的两端，限制横向输送滑台的行程；The first stroke switch, which is installed at both ends of the truss structure, limits the stroke of the lateral conveying slide;
相机及支架固定在横向输送滑台的一侧。The camera and the bracket are fixed on one side of the horizontal conveying slide.
优选的是，纵向输送装置包括：纵向输送装置机架，其由第二方钢、第二导管焊接而成，第二齿条焊 接在第二方钢下方，纵向输送装置机架通过第三螺栓组与横向输送滑台连接固定；纵向输送装置机架通过八个第二定向U型轨道滑轮将升降装置的机架安装在纵向输送装置机架的第二导管上，使升降装置可以沿着第二导管进行滑动；Preferably, the longitudinal conveying device includes: a frame of the longitudinal conveying device, which is welded by the second square steel and the second conduit, the second rack is welded under the second square steel, and the frame of the longitudinal conveying device passes through the third bolt The group is connected and fixed with the horizontal conveying slide table; the frame of the vertical conveying device installs the frame of the lifting device on the second guide tube of the frame of the longitudinal conveying device through eight second directional U-shaped track pulleys, so that the lifting device can move along the first Two conduits slide;
第二电机模组固定在第二电机模组支撑板上，第二电机模组的轴端安装有第二齿轮，第二电机模组驱动第二齿轮沿着第二齿条滚动，驱使纵向输送装置机架带动升降装置在纵向上进行滑动；The second motor module is fixed on the support plate of the second motor module, the second gear is installed on the shaft end of the second motor module, and the second motor module drives the second gear to roll along the second rack to drive the longitudinal conveying The device frame drives the lifting device to slide in the longitudinal direction;
纵向输送装置机架的两端安装有第二行程开关，限制纵向输送装置机架的纵向位移行程。The two ends of the frame of the longitudinal conveying device are equipped with a second travel switch to limit the longitudinal displacement stroke of the frame of the longitudinal conveying device.
本发明至少包括以下有益效果：本发明解决了加气混凝土砌块在浇注过程中由于空气进入使坯体产生大量的气泡及原材料搅拌不充分的问题。通过本申请的结构结合使用振动棒搅拌均匀，同时，浇筑模内钢筋纵横，深度可达12m左右，解决了建筑工人不易进入模体操作的问题，避免了工人操作，保证了建筑工人的安全、降低劳动强度以及提高振动搅拌的效率。The present invention at least includes the following beneficial effects: the present invention solves the problems of a large number of air bubbles and insufficient mixing of raw materials due to the entry of air into the body of the aerated concrete block during pouring. The structure of this application is combined with the use of vibrating rods to stir evenly. At the same time, the steel bars in the pouring mold are vertical and horizontal, and the depth can reach about 12m. Reduce labor intensity and improve the efficiency of vibration and stirring.
本发明的其它优点、目标和特征将部分通过下面的说明体现，部分还将通过对本发明的研究和实践而为本领域的技术人员所理解。Other advantages, objectives and features of the present invention will partly be embodied through the following descriptions, and partly will be understood by those skilled in the art through the research and practice of the present invention.
附图说明Description of drawings
图1是升降装置及混凝土振动棒；Fig. 1 is a lifting device and a concrete vibrating rod;
图2是升降装置及混凝土振动棒主视图；Fig. 2 is the front view of the lifting device and the concrete vibrating rod;
图3是升降装置及混凝土振动棒装置侧视图；Fig. 3 is a side view of the lifting device and the concrete vibrating rod device;
图4输送装置主视图；Fig. 4 front view of conveying device;
图5输送装置侧视图；Fig. 5 side view of conveying device;
图6输送装置俯视图视图；Fig. 6 conveying device top view view;
图7纵向输送装置机架图；Fig. 7 longitudinal conveying device rack diagram;
图8纵向输送装置机架安装局部示意图；Figure 8 is a partial schematic view of the rack installation of the longitudinal conveying device;
图9混凝土浇筑模体设置示意图。Figure 9 is a schematic diagram of the setting of the concrete pouring form.
附图标记说明：卷扬机电机1，钢丝绳2，卷扬机卷筒3，立式带座轴承4，升降装置机架5，卷扬机支撑板6，定滑轮7，第二电机模组支撑板8，吊耳9，振动棒安装板10，振动棒缓冲垫11，滑块12，振动棒13，工业相机14，环形光源15，第一避碰探针16，第二避碰探针17，导杆18，Explanation of reference signs: hoist motor 1, steel wire rope 2, hoist drum 3, vertical bearing with seat 4, lifting device frame 5, hoist support plate 6, fixed pulley 7, second motor module support plate 8, lifting lug 9. Vibrating rod mounting plate 10, vibrating rod buffer pad 11, slider 12, vibrating rod 13, industrial camera 14, ring light source 15, first collision avoidance probe 16, second collision avoidance probe 17, guide rod 18,
桁架固定台19，拖链20，第一导管21，桁架22，相机及支架23，三角支架24，第一行程开关25，第一定向U型轨道滑轮26，第一电机模组27，第二定向U型轨道滑轮28，第二行程开关29，纵向输送装置机架30，第二电机模组31，第二齿轮32，第一螺栓组33，第二螺栓组34，第三螺栓组35，第二导管36，第二齿条37，第一齿条38，第一齿轮39，横向输送滑台40。Truss fixed platform 19, drag chain 20, first conduit 21, truss 22, camera and bracket 23, tripod bracket 24, first travel switch 25, first directional U-shaped track pulley 26, first motor module 27, the first Two directional U-shaped track pulleys 28, the second travel switch 29, the longitudinal conveying device frame 30, the second motor module 31, the second gear 32, the first bolt group 33, the second bolt group 34, and the third bolt group 35 , the second conduit 36, the second rack 37, the first rack 38, the first gear 39, and the lateral transport slide 40.
具体实施方式Detailed ways
下面结合附图对本发明进行详细、完整的说明。本领域普通技术人员在基于这些说明的情况下将能够实现本发明。在结合附图对本发明进行说明前，需要特别指出的是：本发明中在包括下述说明在内的各部分中所提供的技术方案和技术特征，在不冲突的情况下，这些技术方案和技术特征可以相互组合。The present invention will be described in detail and completely below in conjunction with the accompanying drawings. Those skilled in the art will be able to implement the present invention based on these descriptions. Before describing the present invention in conjunction with the accompanying drawings, it needs to be particularly pointed out that: the technical solutions and technical features provided in each part of the present invention, including the following description, in the case of no conflict, these technical solutions and Technical features can be combined with each other.
此外，下述说明中涉及到的本发明的实施例通常仅是本发明一部分的实施例，而不是全部的实施例。因此，基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例，都应当属于本发明保护的范围。In addition, the embodiments of the present invention referred to in the following description are generally only some embodiments of the present invention, not all of them. Therefore, based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
以下结合附图及实施对本发明作进一步的详细说明，其具体实施过程如下：Below in conjunction with accompanying drawing and implementation the present invention is described in further detail, and its specific implementation process is as follows:
如图1～9所示，本发明提供一种带有避碰功能的浇筑施工用混凝土振动棒输送装置，包括横向输送装置、纵向输送装置、升降装置以及混凝土振动棒；As shown in Figures 1 to 9, the present invention provides a concrete vibrating rod conveying device with a collision avoidance function, including a horizontal conveying device, a longitudinal conveying device, a lifting device and a concrete vibrating rod;
所述横向输送装置用于所述纵向输送装置在其上横向移动，纵向装置用于所述升降装置在其上纵向移 动，所述升降装置用于混凝土振动棒上下移动。The horizontal conveying device is used for the vertical conveying device to move horizontally thereon, the longitudinal device is used for the lifting device to move longitudinally thereon, and the lifting device is used for the concrete vibrating rod to move up and down.
本技术方案还可以包括以下技术细节，以更好地实现技术效果：所述升降装置主要作用是升降混凝土振动棒，包括：This technical solution may also include the following technical details to better achieve the technical effect: the main function of the lifting device is to lift the concrete vibrating rod, including:
机架5，其由第一方钢焊接而成，卷扬机支撑板6和第二电机模组支撑板8通过螺栓组与机架5相连固定；The frame 5 is welded by the first square steel, the hoist support plate 6 and the second motor module support plate 8 are connected and fixed with the frame 5 through a bolt group;
双筒卷扬机，其由卷扬机电机1、钢丝绳2、卷扬机卷筒3、立式带座轴承4、定滑轮7组成，所述定滑轮固定于卷扬机支撑板上。The double-barrel hoist consists of a hoist motor 1, a steel wire rope 2, a hoist drum 3, a vertical bearing with seat 4, and a fixed pulley 7, and the fixed pulley is fixed on the hoist support plate.
混凝土振动棒，其通过吊耳与所述钢丝绳连接，所述钢丝绳通过定滑轮并在卷扬机卷筒上缠绕；卷扬机支撑板6的内测安装有第二避碰探针17，防止振动棒安装板10与支撑板6相撞。Concrete vibrator, which is connected with the steel wire rope through the lifting lug, and the steel wire rope passes through the fixed pulley and is wound on the hoist drum; the inner test of the hoist support plate 6 is equipped with a second collision avoidance probe 17 to prevent the vibration rod installation plate 10 collides with support plate 6.
本技术方案还可以包括以下技术细节，以更好地实现技术效果：卷扬机支撑板6的下方安装有工业相机14、环形光源15，以及视觉检测系统的防护罩，对振动棒的工作状况以及工作位置实现实时检测。This technical solution can also include the following technical details to better realize the technical effect: an industrial camera 14, a ring light source 15, and a protective cover of the visual detection system are installed under the hoist support plate 6, and the working condition and working condition of the vibrating rod Real-time detection of location.
本技术方案还可以包括以下技术细节，以更好地实现技术效果：所述混凝土振动棒的主要作用是将混凝土搅拌均匀同时减少气泡。包括振动棒安装板10、振动棒缓冲垫11、滑块12、振动棒13、第一避碰探针16和导杆18；The technical solution may also include the following technical details to better achieve the technical effect: the main function of the concrete vibrating rod is to stir the concrete evenly while reducing air bubbles. Including a vibrating rod mounting plate 10, a vibrating rod buffer pad 11, a slider 12, a vibrating rod 13, a first collision avoidance probe 16 and a guide rod 18;
导杆18安装在振动棒安装板10上，振动棒缓冲垫11和滑块12套在导杆18上，振动棒13套在滑块12另一个安装孔上，振动棒缓冲垫为了防止混凝土振动棒对整个输送装置造成损伤；振动棒安装板10的一侧安装有第一避碰探针16，防止振动棒缓冲垫等与混凝土和钢筋碰撞。The guide rod 18 is installed on the vibrating rod mounting plate 10, the vibrating rod buffer pad 11 and the slider 12 are set on the guide rod 18, the vibrating rod 13 is set on the other mounting hole of the slider 12, and the vibrating rod buffer pad is used to prevent the concrete from vibrating The rod causes damage to the entire conveying device; a first collision avoidance probe 16 is installed on one side of the vibrating rod mounting plate 10 to prevent the vibrating rod buffer pad from colliding with concrete and steel bars.
本技术方案还可以包括以下技术细节，以更好地实现技术效果：横向输送装置的主要作用是将固定在横向输送滑台40的装置横向往返输送。横向输送装置包括：The technical solution may also include the following technical details to better achieve the technical effect: the main function of the transverse conveying device is to transport the device fixed on the transverse conveying slide 40 horizontally back and forth. Lateral conveyors include:
两组桁架结构，所述桁架结构由桁架固定台19、第一导管21和桁架22组成；桁架22与第一导管21焊接而成，第一齿条38焊接在桁架22的下方，桁架22的两端均设置有拖链20；两个桁架结构通过第二螺栓组34连接在一起；两组桁架结构的顶部通过第一螺栓组33连接三角支架24.Two groups of truss structures, the truss structure is composed of truss fixing platform 19, first conduit 21 and truss 22; Drag chains 20 are provided at both ends; the two truss structures are connected together through the second bolt group 34; the tops of the two groups of truss structures are connected to the tripod 24 through the first bolt group 33.
横向输送滑台40，其通过八个第一定向U型轨道滑轮26(水平方向4个，垂直方向4个)安装于第一导管21上；Transverse delivery slide 40, which is installed on the first conduit 21 through eight first directional U-shaped track pulleys 26 (4 in the horizontal direction and 4 in the vertical direction);
第一电机模组27，其安装在横向输送滑台40上，电机模组的轴端安装有第一齿轮39，第一电机模组27驱动第一齿轮39沿着第一齿条38滚动，驱使第一定向U型轨道滑轮26带动横向输送滑台40沿着第一导管21移动，从而实现整个装置的横向运动；The first motor module 27, which is installed on the horizontal conveying slide 40, the shaft end of the motor module is equipped with a first gear 39, the first motor module 27 drives the first gear 39 to roll along the first rack 38, Drive the first directional U-shaped track pulley 26 to drive the lateral conveying slide 40 to move along the first conduit 21, thereby realizing the lateral movement of the entire device;
第一行程开关25，其安装于桁架结构的两端，限制横向输送滑台40的行程；The first travel switch 25, which is installed on the two ends of the truss structure, limits the stroke of the lateral conveying slide 40;
相机及支架23固定在横向输送滑台40的一侧。The camera and the bracket 23 are fixed on one side of the lateral conveying slide 40 .
本技术方案还可以包括以下技术细节，以更好地实现技术效果：纵向输送装置的主要作用是将固定在纵向输送装置机架30上的装置纵向往返输送。The technical solution may also include the following technical details to better achieve the technical effect: the main function of the longitudinal conveying device is to longitudinally transport the device fixed on the frame 30 of the longitudinal conveying device back and forth.
纵向输送装置包括：Longitudinal conveyors include:
纵向输送装置机架30，其由第二方钢、第二导管36焊接而成，第二齿条37焊接在第二方钢下方，纵向输送装置机架30通过第三螺栓组35与横向输送滑台40连接固定；如图5所示，纵向输送装置机架30通过八个第二定向U型轨道滑轮28(水平方向4个，垂直方向4个)将升降装置的机架安装在纵向输送装置机架30的第二导管36上，使升降装置可以沿着第二导管36进行滑动；The longitudinal conveying device frame 30 is welded by the second square steel and the second conduit 36, and the second rack 37 is welded below the second square steel. Slide table 40 is connected and fixed; As shown in Figure 5, vertical conveying device frame 30 is installed on the frame of vertical conveying device by eight second directional U-shaped track pulleys 28 (horizontal direction 4, vertical direction 4). On the second conduit 36 of the device frame 30, the lifting device can slide along the second conduit 36;
第二电机模组31固定在第二电机模组31支撑板上，第二电机模组31的轴端安装有第二齿轮32，第二电机模组31驱动第二齿轮32沿着第二齿条37滚动，驱使纵向输送装置机架30带动升降装置在纵向上进行滑动；The second motor module 31 is fixed on the second motor module 31 support plate, the shaft end of the second motor module 31 is equipped with a second gear 32, and the second motor module 31 drives the second gear 32 along the second tooth The bar 37 rolls to drive the longitudinal conveying device frame 30 to drive the lifting device to slide in the longitudinal direction;
纵向输送装置机架30的两端安装有第二行程开关29，限制纵向输送装置机架30的纵向位移行程。The two ends of the longitudinal conveying device frame 30 are equipped with a second travel switch 29 to limit the longitudinal displacement stroke of the longitudinal conveying device frame 30 .
具体工艺过程如下：The specific process is as follows:
如图9所示，每格有三个直径为1m的混凝土浇筑模体，中间是钢筋间隔。横向输送装置从左向右，每走一格的距离，纵向输送装置从上到下移动两次，每到一个混凝土模体上方，纵向输送装置停留一段时间；在横向和纵向输送装置停留时，升降装置将混凝土振动棒放下至混凝土，将混凝土振动棒插入混凝土进行振动搅拌，振动结束后，提升混凝土振动棒出模体；纵向输送装置向下移动一个模体的距离，振动棒装置下降，插入混凝土振动搅拌，振动棒装置上升，循环往复。纵向输送装置浇筑完三个模体后，横向输送装置移动一格，直至所有模体浇筑完成，横向输送装置和纵向输送装置通过对应的行程开关进行限位。As shown in Figure 9, there are three concrete pouring forms with a diameter of 1m in each grid, and steel bar intervals in the middle. The horizontal conveying device moves from left to right, and the vertical conveying device moves twice from top to bottom every time it walks a distance. Every time it reaches the top of a concrete form, the vertical conveying device stays for a period of time; when the horizontal and vertical conveying devices stay, The lifting device lowers the concrete vibrating rod to the concrete, inserts the concrete vibrating rod into the concrete to vibrate and mix, after the vibration is over, lifts the concrete vibrating rod out of the mold body; the longitudinal conveying device moves down a distance of the mold body, the vibrating rod device descends, and inserts The concrete is vibrated and stirred, the vibrating rod device rises, and the cycle reciprocates. After the vertical conveying device pours three mold bodies, the horizontal conveying device moves one grid until all the mold bodies are poured, and the horizontal conveying device and the longitudinal conveying device are limited by the corresponding travel switches.
尽管本发明的实施方案已公开如上，但其并不仅仅限于说明书和实施方式中所列运用，它完全可以被适用于各种适合本发明的领域，对于熟悉本领域的人员而言，可容易地实现另外的修改，因此在不背离权利要求及等同范围所限定的一般概念下，本发明并不限于特定的细节和这里示出与描述的实施例。Although the embodiment of the present invention has been disclosed as above, it is not limited to the use listed in the specification and implementation, it can be applied to various fields suitable for the present invention, and it can be easily understood by those skilled in the art Therefore, the invention is not limited to the specific details and embodiments shown and described herein without departing from the general concept defined by the claims and their equivalents.

Claims (6)

  1. 一种带有避碰功能的浇筑施工用混凝土振动棒输送装置，其特征在于，包括横向输送装置、纵向输送装置、升降装置以及混凝土振动棒；A concrete vibrating rod conveying device with collision avoidance function, characterized in that it includes a horizontal conveying device, a longitudinal conveying device, a lifting device and a concrete vibrating rod;
    所述横向输送装置用于所述纵向输送装置在其上横向移动，纵向装置用于所述升降装置在其上纵向移动，所述升降装置用于混凝土振动棒上下移动。The horizontal conveying device is used for the vertical conveying device to move horizontally thereon, the longitudinal device is used for the elevating device to move longitudinally thereon, and the elevating device is used for the concrete vibrating rod to move up and down.
  2. 如权利要求1所述的带有避碰功能的浇筑施工用混凝土振动棒输送装置，其特征在于，所述升降装置包括：The concrete vibrating rod delivery device for pouring construction with collision avoidance function according to claim 1, wherein the lifting device comprises:
    机架，其由第一方钢焊接而成，卷扬机支撑板和第二电机模组支撑板通过螺栓组与机架相连固定；The frame is welded by the first square steel, and the hoist support plate and the second motor module support plate are connected and fixed to the frame through bolt groups;
    双筒卷扬机，其由卷扬机电机、钢丝绳、卷扬机卷筒、立式带座轴承、定滑轮组成，所述定滑轮固定于卷扬机支撑板上；A double-drum hoist, which is composed of a hoist motor, a steel wire rope, a hoist drum, a vertical bearing with a seat, and a fixed pulley fixed on the hoist support plate;
    混凝土振动棒，其通过吊耳与所述钢丝绳连接，所述钢丝绳通过定滑轮并在卷扬机卷筒上缠绕；卷扬机支撑板的内侧安装有第二避碰探针。The concrete vibrating rod is connected with the steel wire rope through the lifting lug, and the steel wire rope passes through the fixed pulley and is wound on the hoist drum; the inner side of the hoist support plate is installed with a second collision avoidance probe.
  3. 如权利要求2所述的带有避碰功能的浇筑施工用混凝土振动棒输送装置，其特征在于，卷扬机支撑板的下方安装有工业相机、环形光源，以及视觉检测系统的防护罩。The concrete vibrating bar delivery device for pouring construction with collision avoidance function according to claim 2, characterized in that an industrial camera, a ring light source, and a protective cover for a visual inspection system are installed under the support plate of the hoist.
  4. 如权利要求1或2所述的带有避碰功能的浇筑施工用混凝土振动棒输送装置，其特征在于，所述混凝土振动棒包括振动棒安装板、振动棒缓冲垫、滑块、振动棒、第一避碰探针和导杆；The concrete vibrating rod conveying device with collision avoidance function according to claim 1 or 2, wherein the concrete vibrating rod comprises a vibrating rod mounting plate, a vibrating rod cushion, a slider, a vibrating rod, The first collision avoidance probe and guide rod;
    导杆安装在振动棒安装板上，振动棒缓冲垫和滑块套在导杆上，振动棒套在滑块安装孔上；振动棒安装板的一侧安装有第一避碰探针。The guide rod is installed on the vibrating rod mounting plate, the vibrating rod buffer pad and the slider are sleeved on the guide rod, and the vibrating rod is sleeved on the slider mounting hole; the first collision avoidance probe is installed on one side of the vibrating rod mounting plate.
  5. 如权利要求1所述的带有避碰功能的浇筑施工用混凝土振动棒输送装置，其特征在于，横向输送装置包括：The concrete vibrating bar conveying device for pouring construction with collision avoidance function as claimed in claim 1, wherein the transverse conveying device comprises:
    两组桁架结构，所述桁架结构由桁架固定台、第一导管和桁架组成；桁架与第一导管焊接而成，第一齿条焊接在桁架的下方；两个桁架结构通过第二螺栓组连接在一起；Two sets of truss structures, the truss structures are composed of truss fixing platforms, first conduits and trusses; the trusses are welded to the first conduits, and the first rack is welded below the trusses; the two truss structures are connected by a second bolt group together;
    横向输送滑台，其通过八个第一定向U型轨道滑轮安装于第一导管上；A horizontal conveying slide, which is installed on the first conduit through eight first directional U-shaped track pulleys;
    第一电机模组，其安装在横向输送滑台上，电机模组的轴端安装有第一齿轮，第一电机模组驱动第一齿轮沿着第一齿条滚动，驱使第一定向U型轨道滑轮带动横向输送滑台沿着第一导管移动；The first motor module, which is installed on the horizontal conveying slide table, the shaft end of the motor module is equipped with a first gear, and the first motor module drives the first gear to roll along the first rack, driving the first orientation U The type track pulley drives the horizontal conveying slide to move along the first conduit;
    第一行程开关，其安装于桁架结构的两端，限制横向输送滑台的行程；The first stroke switch, which is installed at both ends of the truss structure, limits the stroke of the lateral conveying slide;
    相机及支架固定在横向输送滑台的一侧。The camera and the bracket are fixed on one side of the horizontal conveying slide.
  6. 如权利要求2所述的带有避碰功能的浇筑施工用混凝土振动棒输送装置，其特征在于，纵向输送装置包括：纵向输送装置机架，其由第二方钢、第二导管焊接而成，第二齿条焊接在第二方钢下方，纵向输送装置机架通过第三螺栓组与横向输送滑台连接固定；纵向输送装置机架通过八个第二定向U型轨道滑轮将升降装置的机架安装在纵向输送装置机架的第二导管上，使升降装置可以沿着第二导管进行滑动；The concrete vibrating bar conveying device for pouring construction with collision avoidance function according to claim 2, wherein the longitudinal conveying device comprises: a frame of the longitudinal conveying device, which is welded by the second square steel and the second conduit , the second rack is welded under the second square steel, and the frame of the longitudinal conveying device is connected and fixed with the horizontal conveying slide table through the third bolt group; the frame of the longitudinal conveying device connects the lifting device to the The frame is installed on the second conduit of the frame of the longitudinal conveying device, so that the lifting device can slide along the second conduit;
    第二电机模组固定在第二电机模组支撑板上，第二电机模组的轴端安装有第二齿轮，第二电机模组驱动第二齿轮沿着第二齿条滚动，驱使纵向输送装置机架带动升降装置在纵向上进行滑动；The second motor module is fixed on the support plate of the second motor module, the second gear is installed on the shaft end of the second motor module, and the second motor module drives the second gear to roll along the second rack to drive the longitudinal conveying The device frame drives the lifting device to slide in the longitudinal direction;
    纵向输送装置机架的两端安装有第二行程开关，限制纵向输送装置机架的纵向位移行程。The two ends of the frame of the longitudinal conveying device are equipped with a second travel switch to limit the longitudinal displacement stroke of the frame of the longitudinal conveying device.
PCT/CN2022/122080 2021-11-24 2022-09-28 Concrete vibrating rod conveying device with collision avoidance function for pouring construction WO2023093284A1 (en)

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