WO2023092937A1 - 一种锁合长度可调的胶囊填充装置及控制装置 - Google Patents

一种锁合长度可调的胶囊填充装置及控制装置 Download PDF

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Publication number
WO2023092937A1
WO2023092937A1 PCT/CN2022/089210 CN2022089210W WO2023092937A1 WO 2023092937 A1 WO2023092937 A1 WO 2023092937A1 CN 2022089210 W CN2022089210 W CN 2022089210W WO 2023092937 A1 WO2023092937 A1 WO 2023092937A1
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WO
WIPO (PCT)
Prior art keywords
locking
capsule
length
drive motor
filling device
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Application number
PCT/CN2022/089210
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English (en)
French (fr)
Inventor
刘思川
谭鸿波
刘文军
李庭宪
王德毅
李育强
姚鑫
杜友军
杨琴
宋德福
付强
罗成鑫
蒋涛
王昌斌
梁玉林
郭晓英
王亮
赵鹏
Original Assignee
四川科伦药业股份有限公司
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Application filed by 四川科伦药业股份有限公司 filed Critical 四川科伦药业股份有限公司
Publication of WO2023092937A1 publication Critical patent/WO2023092937A1/zh

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    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61J—CONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
    • A61J3/00—Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms
    • A61J3/07—Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms into the form of capsules or similar small containers for oral use
    • A61J3/071—Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms into the form of capsules or similar small containers for oral use into the form of telescopically engaged two-piece capsules
    • A61J3/074—Filling capsules; Related operations
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61J—CONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
    • A61J3/00—Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms
    • A61J3/07—Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms into the form of capsules or similar small containers for oral use
    • A61J3/071—Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms into the form of capsules or similar small containers for oral use into the form of telescopically engaged two-piece capsules

Definitions

  • the invention relates to the technical field of capsule filling in the pharmaceutical process, in particular to a capsule filling device and a control device with adjustable locking length.
  • capsule filling is required, and the capsule body is filled into the capsule cap to complete the locking of the two. Due to different drug types and changes in the amount of drug filled in the capsule body, it is necessary to adjust the length from the capsule body filled to the capsule cap, so the length of the locked capsule needs to be adjusted.
  • the existing capsule filling device often needs to be shut down when adjusting the length of the locked capsule. Manually using tools to adjust the length of the locked capsule of the filling machine, the adjustment efficiency is low, and it also affects the overall production and processing efficiency. Moreover, different adjustments by different personnel will produce different adjustment results, and there is a safety risk in manual adjustment.
  • the technical problem to be solved by the present invention is that the existing capsule filling device needs to manually adjust the length when adjusting the length of the locked capsule, resulting in low adjustment efficiency and affecting the overall production efficiency.
  • the purpose is to provide a capsule filling device with adjustable locking length to solve the above problems.
  • the present invention realizes through following technical scheme:
  • the first object of the present invention is to provide a capsule filling device with adjustable locking length, comprising:
  • the power transmission mechanism is connected to the power source and the cam linkage mechanism, and is used to transmit the power of the power source to the cam linkage mechanism;
  • Locking support the length is automatically adjustable
  • the locking and holding component passes through the locking plate, and the locking and holding component is connected to the locking support, and the locking and holding component can hold the capsule body and enter the capsule cap for locking;
  • a driving member one end of which is rotatably connected to the support rod, and the other end is fixedly connected to the end of the locking support member away from the locking and holding assembly;
  • one end of the elastic guide is connected to the locking plate, and the other end is connected to the driving member;
  • cam rotation of the cam linkage mechanism rotates the connecting end of the driving member and the supporting member to drive the locking supporting member to reciprocate up and down, adjust the length of the locking supporting member and then adjust the capsule body to enter into the The length of the capsule cap.
  • the locking support includes a connecting piece, a driving motor, a lead screw, and a wire sleeve, one end of the connecting piece is fixedly connected to the driving piece, and the other end is connected to the driving motor, and the power of the driving motor
  • the output end is connected to the lead screw
  • the wire sleeve is mated with the lead screw
  • the wire sleeve is connected to the locking and holding assembly
  • the motor is connected to a drive controller for communication
  • the drive controller is used to control the Describe the operation of the drive motor.
  • the driving member includes a first part and a second part, the first part connects with the second part and has a certain included angle, and the first part is far away from an end of the second part
  • the support rod is connected in rotation, the end of the second part away from the first part is connected to the elastic guide, the locking support is fixedly connected to the middle position of the second part, and the cam link The mechanism is located at the position of the first part.
  • an indexing box is also included, and the power transmission mechanism is a transmission chain, and the transmission chain is respectively drivingly connected to the power source, the indexing box, and the cam linkage mechanism.
  • the locking and holding assembly includes a holding rod and a holding needle, the holding rod is connected to the thread sleeve, and the holding rod passes through the locking plate.
  • an end of the support rod away from the driving member is connected to the locking plate.
  • the power source, cam linkage, indexing box, support rod, capsule body, and capsule cap are all arranged on corresponding support components.
  • the second object of the present invention is to provide a control device based on the above-mentioned capsule filling device, comprising:
  • the human-computer interaction system is used to receive the length adjustment instruction input by the user;
  • the control system receives the length adjustment instruction, and sends an instruction to adjust the operating variable of the driving motor according to the length adjustment instruction;
  • a drive controller configured to receive the instruction for adjusting the operating variable of the drive motor, and control the operation of the drive motor according to the instruction;
  • a monitor connected to the drive controller, for monitoring the operation information of the drive motor, and sending the operation information of the drive motor to the control system, and the control system sends corresponding adjustments according to the operation information of the drive motor Drive the motor to run the variable command.
  • the human-computer interaction system is further configured to receive authority management information input by the user and transmit the authority management information to a control system, and the control system issues an authority unlocking instruction according to the authority management information;
  • the control device also includes:
  • the authority management module performs authority unlocking according to the authority unlocking instruction
  • the audit trail module is used to receive and store the operating variable information and rights management information of the regulating drive motor delivered by the control system;
  • the authority management information includes the account number and password information of the user who has the right to adjust the length of the locked capsule;
  • the information on the operating variable of the regulating drive motor includes the regulating time and the quantity of the regulating variable.
  • the present invention has the following advantages and beneficial effects:
  • the embodiment of the present invention provides a capsule filling device with adjustable locking length.
  • the length of the locking support can be automatically adjusted, so as to realize the adjustment of the depth of the capsule body pushed into the capsule cap, automatically adjust the locking length, and improve production efficiency. , improve the operation safety, reduce the operation difficulty of the operator, and improve the guarantee of the quality of drug production; and set up the cooperation of the cam linkage mechanism, power transmission mechanism, support rod, and driving parts to realize the up and down reciprocating movement of the locking support , so as to achieve multiple capsule filling.
  • the structure of the device is simple, the power transmission process is stable, the up and down reciprocating motion process is stable and reliable, and the filling process is accurate, stable and reliable.
  • the embodiment of the present invention provides a control device for a capsule filling device with adjustable locking length.
  • a monitor can be installed to provide real-time feedback of the drive motor.
  • the operation status, and then the operation status of the driving motor can be adjusted in real time.
  • Set up the authority management module only authorized personnel can make adjustments, which is convenient for effective control and supervision in the production process.
  • Setting up the audit trail module can maintain various information in the adjustment process, realize traceability, improve the control guarantee of the production process, and improve controllability and safety.
  • Fig. 1 is a schematic structural view of a capsule filling device with adjustable locking length provided by an embodiment of the present invention
  • Fig. 2 is a schematic diagram of a control device based on a capsule filling device with adjustable locking length provided by an embodiment of the present invention.
  • 1-power source 2-cam linkage mechanism, 3-power transmission mechanism, 4-locking plate, 5-support rod, 601-connector, 602-drive motor, 603-screw, 604-thread sleeve, 701- Jacking rod, 702-jacking needle, 801-first part, 802-second part, 9-elastic guide, 10-graduating box, 11-drive controller, 12-capsule body, 13-capsule cap.
  • a capsule filling device with adjustable locking length comprising:
  • the power transmission mechanism 3 is connected to the power source 1 and the cam linkage mechanism 2, and is used to transmit the power of the power source 1 to the cam linkage mechanism 2;
  • Locking support the length is automatically adjustable
  • the locking and holding component runs through the locking plate 4, and the locking and holding component is connected to the locking support.
  • the locking and holding component can hold the capsule body 12 and enter the capsule cap 13 for locking ;
  • a driving member one end of which is rotatably connected to the support rod 5, and the other end is fixedly connected to the end of the locking support member away from the locking and holding assembly;
  • An elastic guide 9, one end of the elastic guide 9 is connected to the locking plate 4, and the other end is connected to the driving member;
  • cam rotation of the cam linkage mechanism 2 rotates the connecting end of the driving member and the supporting member to drive the locking supporting member to reciprocate up and down, adjust the length of the locking supporting member and then adjust the capsule body 12 13 lengths into the capsule cap.
  • the power source 1 can be a driving host to provide total power for the entire device.
  • the power transmission mechanism drives and connects the power source 1 and the cam linkage mechanism 2, thereby transmitting the power to the cam linkage mechanism, driving the connecting rod in the cam linkage mechanism 2 to rotate, and then driving the cam to rotate.
  • the rotation of the cam can support the driving part to rotate relative to the support rod 5, and drive the locking support part to reciprocate up and down in the vertical direction.
  • the locking and holding component penetrates the locking plate 4 and has a small gap with the through hole, so as to ensure that the locking and holding component can move up and down in the through hole while not moving left and right in the through hole.
  • the length of the locking support can be automatically adjusted.
  • the elastic guide member 9 can be a spring, which provides support for the end of the drive member away from the support member, and ensures the stability of the drive member, the lock support member, and the lock support assembly during movement.
  • the cam linkage mechanism 2 is used to cooperate with the power transmission mechanism 3, and the cooperation between the driving member and the support member and the cam linkage mechanism 2 can realize the up and down reciprocating movement of the locking support member.
  • the structure is simple, the power transmission process is stable, and the up and down reciprocation The movement process is stable and reliable, and the stable, reliable and precise locking of the capsule body 12 and the capsule cap 13 can be realized.
  • the structure is simple, the cooperation of each part is stable and reliable, the locking precision is high, and the locking efficiency is high.
  • the locking support includes a connecting piece 601, a driving motor 602, a lead screw 603, and a thread sleeve 604.
  • One end of the connecting piece 601 is fixedly connected to the driving piece, and the other end is connected to the driving motor.
  • the power output end of the driving motor 602 is connected to the lead screw 603
  • the wire sleeve 604 is mated with the screw 603
  • the wire sleeve 604 is connected to the locking and holding assembly, and the motor communicates
  • a drive controller 11 is connected, and the drive controller 11 is used to control the operation of the drive motor 602 .
  • the connecting member 601 may be a connecting rod, or may be a universal joint.
  • the universal joint may be an existing commercially available joint, which will not be described in detail here.
  • the drive motor 602 is preferably a servo motor.
  • the lead screw 603 cooperates with the thread sleeve 604, and the power output shaft of the drive motor 602 is fixedly connected to the lead screw 603, thereby controlling the rotation of the lead screw 603.
  • the drive motor 602 is controlled by the drive controller 11.
  • the drive controller 11 is used to control the rotation speed and steering of the servo motor to drive the screw 603 to rotate.
  • the thread sleeve 604 moves up and down along the lead screw 603, and then drives the locking and holding assembly to move up and down.
  • the length adjustment process can realize automatic control and precise quantitative control, has high adjustment accuracy, is not affected by human factors in the manual adjustment process, and can realize the consistency of repeated adjustments.
  • the driving member includes a first part 801 and a second part 802, the first part 801 is connected to the second part 802 and has a certain angle, and the first part 801 The end away from the second part 802 is rotatably connected to the support rod 5, the end of the second part 802 away from the first part 801 is connected to the elastic guide 9, and the locking support is fixedly connected to the The middle position of the second part 802, the cam linkage mechanism 2 is located at the position of the first part 801.
  • the first part 801 and the second part 802 are integrally formed, the first part 801 and the second part 802 are connected to form a V-shaped driving member, and the first part 801 is a rod and the second part 802 is a rod. shape structure.
  • the first part 801 and the rotation of the support rod 5 are provided with a certain space to give way to ensure the good rotation of the first part 801 and the support, and the cam is located at the position of the first part 801. When the cam rotates, the first part 801 applies force.
  • the elastic guide part 9 provides an upward pulling force for the second part 802 to ensure the stability of the whole driving part during operation.
  • an indexing box 10 is also included, and the power transmission mechanism 3 is a transmission chain, and the transmission chain is respectively drivingly connected to the power source 1 , the indexing box 10 , and the cam linkage mechanism 2 .
  • the locking and holding assembly includes a holding rod 701 and a holding pin 702, the holding rod 701 is connected to the thread sleeve 604, and the holding rod 701 passes through the locking plate 4.
  • the jacking pin 702 is a plurality of linearly arranged needle-shaped structures, and each jacking pin 702 is connected with each capsule.
  • the positions of the bodies 12 correspond one to one.
  • the end of the support rod 5 away from the driving member is connected to the locking plate 4 .
  • the support rod 5 provides support for the locking plate 4.
  • the power source 1 , the cam linkage mechanism 2 , the indexing box 10 , the support rod 5 , the capsule body 12 and the capsule cap 13 are all arranged in corresponding support components.
  • the structures of the supporting components are not the same, and can be set according to actual needs, as long as they can provide support for the above-mentioned parts.
  • the support assembly of the cam-link mechanism 2 plays a supporting role and rotates with the connecting rod; the capsule cap 13 is fixed by the support assembly, and the position of the capsule cap 13 does not move during the filling process, and only the capsule body 12 moves.
  • a control device for a capsule filling device with adjustable locking length comprising:
  • the human-computer interaction system is used to receive the length adjustment instruction input by the user;
  • the control system receives the length adjustment instruction, and sends an instruction to adjust the operating variable of the drive motor 602 according to the length adjustment instruction;
  • a drive controller configured to receive the instruction for adjusting the operating variable of the drive motor 602, and control the operation of the drive motor 602 according to the instruction;
  • a monitor connected to the drive controller, for monitoring the operation information of the drive motor 602, and sending the operation information of the drive motor 602 to the control system, and the control system sends out the information according to the operation information of the drive motor 602 Correspondingly adjust the drive motor 602 to run the variable command.
  • the human-computer interaction system may be a control panel, specifically, an existing control panel on the market may be used.
  • the control system can adopt existing controllers on the market.
  • the drive controller can adopt the existing controller on the market.
  • the monitor can adopt the existing monitor on the market.
  • the operator inputs the length adjustment command through the human-computer interaction system, and the human-computer interaction system sends the length adjustment command to the control system, and the control system generates the drive motor 602 according to the control command.
  • the adjustment control command of the operating variable further controls the operation of the driving motor 602.
  • the operating variable of the driving motor 602 includes the motor speed, direction of rotation, and displacement to be moved, and drives the locking and holding assembly to move the corresponding displacement variable, thereby adjusting the capsule body Correspondingly located variable into the capsule cap.
  • the monitor monitors the operating conditions of the driving motor 602 in real time, and feeds back the operating conditions to the control system.
  • the control system judges whether the operating variables of the driving motor 602 are within the set variable value range according to the operating conditions, and makes corresponding actions according to the judgment results. Adjust the driving motor 602 to run the variable instruction, and then adjust the running of the driving motor 602 .
  • the human-computer interaction system is also used to receive the authority management information input by the user and transmit the authority management information to the control system, and the control system sends an authority unlocking instruction according to the authority management information;
  • the control device also includes:
  • the authority management module performs authority unlocking according to the authority unlocking instruction
  • the audit trail module is used to receive and store the operating variable information and rights management information of the regulating drive motor delivered by the control system;
  • the authority management information includes the account number and password information of the user who has the right to adjust the length of the locked capsule;
  • the information on the operating variable of the regulating drive motor includes the regulating time and the quantity of the regulating variable.
  • an authority management module is set up. Specialized control personnel each have a fixed account number and password.
  • the operator enters the account number and password through the human-computer interaction system, and the account password information is sent to the control system.
  • the control system analyzes and judges. Only the operator can control the authority.
  • the controller sends the permission unlock command to the permission pipeline module to unlock the permission and enter the control interface.
  • an audit trail module is set up to receive and store the operation variable information and rights management information of the adjustment drive motor 602 delivered by the control system, and to form electronic data for the operator to view, so that the specific adjustment can be traced
  • the authority management module can adopt conventional products produced by non-specific manufacturers in the market
  • the audit trail module can adopt conventional products produced by non-specific manufacturers in the market.

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Abstract

本发明公开了一种锁合长度可调的胶囊填充装置及控制装置，包括动力源；凸轮连杆机构；动力传送机构，用于将动力传送给凸轮连杆机构；锁合板；支撑杆，连接锁合板；锁合支撑件，长度自动可调；锁合顶持组件，贯穿锁合板，且连接锁合支撑件，锁合顶持组件可顶持胶囊体进入胶囊帽而进行锁合；驱动件，一端转动连接支撑杆、另一端固定连接锁合支撑件远离锁合顶持组件的一端；弹性导向件，一端连接锁合板、另一端连接驱动件；其中，凸轮连杆机构的凸轮转动使驱动件与支撑件的连接端转动而带动锁合支撑件上下往复运动，调节锁合支撑件的长度改变胶囊体进入胶囊帽的长度。实现调节胶囊体顶入胶囊帽深度的自动调节，结构简单，调节过程精准且稳定可靠。

Description

一种锁合长度可调的胶囊填充装置及控制装置 技术领域
本发明涉及制药过程中胶囊填充技术领域，具体涉及一种锁合长度可调的胶囊填充装置及控制装置。
背景技术
在制备胶囊剂的药品过程中，需要进行胶囊填充，将胶囊体填充到胶囊帽内完成二者的锁合。由于不同的药品类型、胶囊体内填充的药品量变化时需要调整胶囊体填充到胶囊帽的长度，因此需要调节锁合胶囊的长度。
现有的胶囊填充装置在调整锁合胶囊的长度时，往往需要停机，人工使用工具拧动的方式对填充机的锁合胶囊长度进行调节，调节效率低下，也影响整体的生产加工效率。且不同的人员调节还会出现不同的调节结果，且人工调节存在安全风险。
发明内容
本发明所要解决的技术问题是现有的胶囊填充装置在调整锁合胶囊长度时需要人工调节长度，导致调节效率低，影响整体生产效率。目的在于提供一种锁合长度可调的胶囊填充装置，以解决以上问题。
本发明通过下述技术方案实现：
本发明的第一个目的是提供一种锁合长度可调的胶囊填充装置，包括：
动力源；
凸轮连杆机构；
动力传送机构，连接所述动力源、凸轮连杆机构，用于将所述动力源的动力传送给所述凸轮连杆机构；
锁合板；
支撑杆，连接所述锁合板；
锁合支撑件，长度自动可调；
锁合顶持组件，贯穿所述锁合板，且所述锁合顶持组件连接所述锁合支撑件，所述锁合顶持组件可顶持胶囊体进入胶囊帽而进行锁合；
驱动件，一端转动连接所述支撑杆、另一端固定连接所述锁合支撑件远离所述锁合顶持组件的一端；
弹性导向件，所述弹性导向件的一端连接所述锁合板、另一端连接所述驱动件；
其中，所述凸轮连杆机构的凸轮转动使所述驱动件与支撑件的连接端转动而带动所述锁 合支撑件上下往复运动，调节所述锁合支撑件的长度进而调整胶囊体进入到胶囊帽的长度。
可选地，所述锁合支撑件包括连接件、驱动电机、丝杠、丝套，所述连接件的一端固定连接所述驱动件、另一端连接所述驱动电机，所述驱动电机的动力输出端连接所述丝杠，所述丝套与所述丝杠配合连接，所述丝套连接所述锁合顶持组件，所述电机通信连接驱动控制器，所述驱动控制器用于控制所述驱动电机的运行。
可选地，所述驱动件包括第一部、第二部，所述第一部与所述第二部相接并具有一定的夹角，所述第一部远离所述第二部的一端转动连接所述支撑杆，所述第二部远离所述第一部的一端连接所述弹性导向件，所述锁合支撑件固定连接在所述第二部的中部位置，所述凸轮连杆机构位于所述第一部的位置。
可选地，还包括分度箱，所述动力传送机构为传送链条，所述传送链条分别传动连接所述动力源、分度箱、凸轮连杆机构。
可选地，所述锁合顶持组件包括顶持杆、顶持针，所述顶持杆连接所述丝套，且所述顶持杆贯穿所述锁合板。
可选地，所述支撑杆远离所述驱动件的一端连接所述锁合板。
可选地，所述动力源、凸轮连杆机构、分度箱、支撑杆、胶囊体、胶囊帽均设于相应的支撑组件。
本发明的第二个目的是提供一种基于上述胶囊填充装置的控制装置，包括：
人机交互系统，用于接收用户输入的长度调节指令；
控制系统，接收所述长度调节指令，并根据长度调节指令发出调节驱动电机运行变量的指令；
驱动控制器，用于接收所述调节驱动电机运行变量指令，并根据所述指令控制驱动电机的运行；
监测器，连接所述驱动控制器，用于监测所述驱动电机运行信息，并将所述驱动电机运行信息发送给所述控制系统，所述控制系统根据所述驱动电机运行信息发出相应的调节驱动电机运行变量指令。
可选地，人机交互系统还用于接收用户输入的权限管理信息并将所述权限管理信息输送给控制系统，所述控制系统根据所述权限管理信息发出权限解锁指令；
所述控制装置还包括：
权限管理模块，根据所述权限解锁指令进行权限解锁；
审计追踪模块，用于接收所述控制系统输送的调节驱动电机运行变量信息、权利管理信息并储存；
所述权限管理信息包括有权进行锁合胶囊长度调节的用户的账号、密码信息；
所述调节驱动电机运行变量信息包括调节时间、调节变量的多少。
本发明与现有技术相比，具有如下的优点和有益效果：
本发明实施例提供的一种锁合长度可调的胶囊填充装置，设置锁合支撑件的长度可自动调节，从而实现调节胶囊体顶入胶囊帽的深度，自动调节锁合长度，提高生产效率，提高操作安全，降低操作人员的操作难度，提高药品生产质量的保障性；并设置凸轮连杆机构、动力传送机构、支撑杆、驱动件的配合，即可实现锁合支撑件的上下往复运动，从而实现多次的胶囊填充。该装置结构简单，动力传送过程稳定，上下往复运动过程稳定、可靠，填充过程精准且稳定可靠。
本发明实施例提供的一种锁合长度可调的胶囊填充装置的控制装置，通过人机交互系统、控制系统，实现驱动电机运行情况的精准控制，且设置监测器，可实时反馈驱动电机的运行情况，进而可以实时调整驱动电机的运行状态。设置权限管理模块，仅有经授权的人才可以进行调节，便于生产过程中的有效控制和监管。设置审计追踪模块可以保持调节过程中的各种信息，实现追溯，提高生产过程管控保障，提高可控性、安全性。
附图说明
为了更清楚地说明本发明示例性实施方式的技术方案，下面将对实施例中所需要使用的附图作简单地介绍，应当理解，以下附图仅示出了本发明的某些实施例，因此不应被看作是对范围的限定，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他相关的附图。在附图中：
图1为本发明实施例提供的一种锁合长度可调的胶囊填充装置的结构示意图；
图2为本发明实施例提供的一种基于锁合长度可调的胶囊填充装置的控制装置的原理图。
附图中各部件及标记为：
1-动力源，2-凸轮连杆机构，3-动力传送机构，4-锁合板，5-支撑杆，601-连接件，602-驱动电机，603-丝杠，604-丝套，701-顶持杆，702-顶持针，801-第一部，802-第二部，9-弹性导向件，10-分度箱，11-驱动控制器，12-胶囊体，13-胶囊帽。
具体实施方式
为使本发明的目的、技术方案和优点更加清楚明白，下面结合实施例，对本发明作进一步的详细说明，本发明的示意性实施方式及其说明仅用于解释本发明，并不作为对本发明的限定。
在整个说明书中，对“一个实施例”、“实施例”、“一个示例”或“示例”的提及意味着：结合该实施例或示例描述的特定特征、结构或特性被包含在本发明至少一个实施例中。因此，在 整个说明书的各个地方出现的短语“一个实施例”、“实施例”、“一个示例”或“示例”不一定都指同一实施例或示例。此外，可以以任何适当的组合和、或子组合将特定的特征、结构或特性组合在一个或多个实施例或示例中。此外，本领域普通技术人员应当理解，在此提供的示图都是为了说明的目的，并且示图不一定是按比例绘制的。这里使用的术语“和/或”包括一个或多个相关列出的项目的任何和所有组合。
在本发明的描述中，术语“前”、“后”、“左”、“右”、“上”、“下”、“竖直”、“水平”、“高”、“低”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本发明和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本发明保护范围的限制。
实施例：
一种锁合长度可调的胶囊填充装置，包括：
动力源1；
凸轮连杆机构2；
动力传送机构3，连接所述动力源1、凸轮连杆机构2，用于将所述动力源1的动力传送给所述凸轮连杆机构2；
锁合板4；
支撑杆5，连接所述锁合板4；
锁合支撑件，长度自动可调；
锁合顶持组件，贯穿所述锁合板4，且所述锁合顶持组件连接所述锁合支撑件，所述锁合顶持组件可顶持胶囊体12进入胶囊帽13而进行锁合；
驱动件，一端转动连接所述支撑杆5、另一端固定连接所述锁合支撑件远离所述锁合顶持组件的一端；
弹性导向件9，所述弹性导向件9的一端连接所述锁合板4、另一端连接所述驱动件；
其中，所述凸轮连杆机构2的凸轮转动使所述驱动件与支撑件的连接端转动而带动所述锁合支撑件上下往复运动，调节所述锁合支撑件的长度进而调整胶囊体12进入到胶囊帽13的长度。
具体地，动力源1可以为驱动主机，为整个装置提供总动力。动力传动机构传动连接动力源1、凸轮连杆机构2，从而将动力传送给凸轮连接机构，驱动凸轮连杆机构2中的连杆转动，进而带动凸轮转动。凸轮转动可以顶持着驱动件相对于支撑杆5转动，并带动锁合支撑件沿竖直方向进行上下往复移动。驱动件与支撑件在转动连接处设置有一定的让位空间，使锁合支撑件不会发生左右移动的现象，使锁合支撑件仅在竖直方向上运动，进而使锁合顶持 组件也进行上下往复移动。且锁合顶持组件贯穿锁合板4且与贯穿孔的间隙较小，确保锁合顶持组件能在贯穿孔内上下移动的同时不会在贯穿孔内左右移动。锁合顶持组件向上运动时可顶持胶囊体12向上移动而进入到相应的胶囊帽13内，进而发生锁合，完成胶囊填充。锁合支撑件的长度可以自动调节，在需要调节锁合胶囊的长度时，即可自动伸长或收缩锁合支撑件的长度，不需要人工进行，快速方便，避免安全隐患，且不会影响整体的生产加工进度。弹性导向件9可以为弹簧，为驱动件远离支撑件的一端提供支撑力，确保驱动件连同锁合支撑件、锁合顶持组件在运动过程中的稳定性。
同时，采用凸轮连杆机构2配合动力传送机构3，驱动件与支撑件、凸轮连杆机构2的配合，即可实现锁合支撑件的上下往复运动，结构简单，动力传送过程稳定，上下往复运动过程稳定、可靠，即可实现胶囊体12与胶囊帽13的稳定可靠的精准锁合。相较于现有的胶囊填充装置结构简单，各部件配合稳定可靠，锁合精度较高，锁合效率高。
在一些实施例中，所述锁合支撑件包括连接件601、驱动电机602、丝杠603、丝套604，所述连接件601的一端固定连接所述驱动件、另一端连接所述驱动电机602，所述驱动电机602的动力输出端连接所述丝杠603，所述丝套604与所述丝杠603配合连接，所述丝套604连接所述锁合顶持组件，所述电机通信连接驱动控制器11，所述驱动控制器11用于控制所述驱动电机602的运行。
具体地，连接件601可以为连接杆，也可以是万向连接头，具体地万向连接头可以采用现有市场上销售的，在此不进行详述。驱动电机602优选地采用伺服电机。丝杠603与丝套604配合，驱动电机602的动力输出轴固定连接丝杠603，从而控制丝杠603的转动。在本实施例中，驱动电机602是通过驱动控制器11进行控制的，在需要调节锁合支撑件的长度时，利用驱动控制器11控制伺服电机的转速及转向，即可带动丝杠603转动，丝套604沿丝杠603上下移动，进而带动锁合顶持组件上下移动。该长度调节过程可实现自动控制及精确的量化控制，调节精度高，不受人工调节过程中的人为因素的影响，可实现重复调节的一致性。
在又一些实施例中，所述驱动件包括第一部801、第二部802，所述第一部801与所述第二部802相接并具有一定的夹角，所述第一部801远离所述第二部802的一端转动连接所述支撑杆5，所述第二部802远离所述第一部801的一端连接所述弹性导向件9，所述锁合支撑件固定连接在所述第二部802的中部位置，所述凸轮连杆机构2位于所述第一部801的位置。
具体地，第一部801与第二部802为一体成型的结构，第一部801与第二部802相接形成V字型的驱动件，且第一部801为第二部802均为杆状结构。第一部801与支撑杆5的转动处设置有一定的让位空间，确保第一部801与支撑件的良好转动配合，且凸轮位于第一部801的位置，在凸轮转动时对第一部801施加作用力。在驱动件运动过程中，弹性导向件9 为第二部802提供向上的提拉力，确保整个驱动件运行过程中的稳定性。
在又一些实施例中，还包括分度箱10，所述动力传送机构3为传送链条，所述传送链条分别传动连接所述动力源1、分度箱10、凸轮连杆机构2。
在又一些实施例中，所述锁合顶持组件包括顶持杆701、顶持针702，所述顶持杆701连接所述丝套604，且所述顶持杆701贯穿所述锁合板4。
具体地，顶持杆701的一端固定连接丝套604，顶持针702固定在顶持杆701上，顶持针702是多个呈线性排列的针状结构，各个顶持针702与各个胶囊体12的位置一一对应。
在又一些实施例中，所述支撑杆5远离所述驱动件的一端连接所述锁合板4。支撑杆5为锁合板4提供支撑力.
在又一些实施例中，所述动力源1、凸轮连杆机构2、分度箱10、支撑杆5、胶囊体12、胶囊帽13均设于相应的支撑组件。
具体地，各支撑组件的结构并不是相同的，可根据实际需要进行设置，只要能提供对上述各部分的支撑作用即可。其中，凸轮连杆机构2的支撑组件在起到支撑作用的同时还与连杆转动配合；胶囊帽13通过支撑组件进行固定，在填充过程中胶囊帽13位置不动，仅胶囊体12移动。
一种基于以上各实施例的锁合长度可调的胶囊填充装置的控制装置，包括：
人机交互系统，用于接收用户输入的长度调节指令；
控制系统，接收所述长度调节指令，并根据长度调节指令发出调节驱动电机602运行变量的指令；
驱动控制器，用于接收所述调节驱动电机602运行变量指令，并根据所述指令控制驱动电机602运行；
监测器，连接所述驱动控制器，用于监测所述驱动电机602运行信息，并将所述驱动电机602运行信息发送给所述控制系统，所述控制系统根据所述驱动电机602运行信息发出相应的调节驱动电机602运行变量指令。
其中，人机交互系统可以为操控屏，具体地可以采用市场上现有操控屏。控制系统可以采用市场上现有的控制器。驱动控制器可以采用市场上现有的控制器。监测器可以采用市场上现有的监测器。
根据需要调节的锁合胶囊的长度，操作人员通过人机交互系统将需要调节的长度指令输入，人机交互系统将该长度调节指令输送给控制系统，控制系统根据该控制指令，产生驱动电机602运行变量的调节控制指令进而控制驱动电机602的运行，该驱动电机602运行变量包括电机的转速、转动方向、以及需要移动的位移，带动锁合顶持组件移动相应的位移变量， 从而调整胶囊体对应的顶入胶囊帽的位于变量。监测器实时监测驱动电机602的运行情况，并将运行情况反馈为控制系统，控制系统根据运行情况，判断驱动电机602运行变量是否在设定的变量值范围内，并根据判断结果做出相应的调节驱动电机602运行变量指令，进而调节驱动电机602的运行。
在一实施例中，人人机交互系统还用于接收用户输入的权限管理信息并将所述权限管理信息输送给控制系统，所述控制系统根据所述权限管理信息发出权限解锁指令；
所述控制装置还包括：
权限管理模块，根据所述权限解锁指令进行权限解锁；
审计追踪模块，用于接收所述控制系统输送的调节驱动电机运行变量信息、权利管理信息并储存；
所述权限管理信息包括有权进行锁合胶囊长度调节的用户的账号、密码信息；
所述调节驱动电机运行变量信息包括调节时间、调节变量的多少。
具体地，为了控制锁合胶囊长度的调节精度，仅有经验丰富及专业性强的特定的人员才可进行控制，因此设置了权限管理模块。专门的控制人员各自具有固定的账号和密码，在控制时，操作人员通过人机交互系统输入账号、密码，账号密码信息发送给控制系统，控制系统进行分析判断，若账号密码均匹配，则开启权限，操作人员才可以进行控制。控制人员将权限解锁指令发送给权限管路模块，进行权限解锁，进入控制界面。
为了对调节的过程进行追溯和管控，设置了审计追踪模块，接收控制系统输送的调节驱动电机602运行变量信息、权利管理信息并储存，可以形成电子数据供操作人员查看，从而可以追溯具体的调节锁合胶囊长度的调节时间、调节变量的多少，以及调节的人员是谁。
其中，权限管理模块可以采用市场上现有的非特定厂家生产的常规产品，审计追踪模块可以采用市场上现有的非特定厂家生产的常规产品。
本发明中未涉及的方法、过程、设备等均为已知技术，在此不进行赘述。
本领域普通技术人员可以理解实现上述事实和方法中的全部或部分步骤是可以通过程序来指令相关的硬件来完成，涉及的程序或者所述的程序可以存储于一计算机所可读取存储介质中，该程序在执行时，包括如下步骤：此时引出相应的方法步骤，所述的存储介质可以是ROM/RAM、磁碟、光盘等等。
以上的具体实施方式，对本发明的目的、技术方案和有益效果进行了进一步详细说明，所应理解的是，以上仅为本发明的具体实施方式而已，并不用于限定本发明的保护范围，凡在本发明的精神和原则之内，所做的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。

Claims (9)

  1. 一种锁合长度可调的胶囊填充装置，其特征在于，包括：
    动力源；
    凸轮连杆机构；
    动力传送机构，连接所述动力源、凸轮连杆机构，用于将所述动力源的动力传送给所述凸轮连杆机构；
    锁合板；
    支撑杆，连接所述锁合板；
    锁合支撑件，长度自动可调；
    锁合顶持组件，贯穿所述锁合板，且所述锁合顶持组件连接所述锁合支撑件，所述锁合顶持组件可顶持胶囊体进入胶囊帽而进行锁合；
    驱动件，一端转动连接所述支撑杆、另一端固定连接所述锁合支撑件远离所述锁合顶持组件的一端；
    弹性导向件，一端连接所述锁合板、另一端连接所述驱动件；
    其中，所述凸轮连杆机构的凸轮转动使所述驱动件与支撑件的连接端转动而带动所述锁合支撑件上下往复运动，调节所述锁合支撑件的长度进而调整胶囊体进入到胶囊帽的长度。
  2. 根据权利要求1所述的一种锁合长度可调的胶囊填充装置，其特征在于，所述锁合支撑件包括连接件、驱动电机、丝杠、丝套，所述连接件的一端固定连接所述驱动件、另一端连接所述驱动电机，所述驱动电机的动力输出端连接所述丝杠，所述丝套与所述丝杠配合连接，所述丝套连接所述锁合顶持组件，所述电机通信连接驱动控制器，所述驱动控制器用于控制所述驱动电机的运行。
  3. 根据权利要求2所述的一种锁合长度可调的胶囊填充装置，其特征在于，所述驱动件包括第一部、第二部，所述第一部与所述第二部相接并具有一定的夹角，所述第一部远离所述第二部的一端转动连接所述支撑杆，所述第二部远离所述第一部的一端连接所述弹性导向件，所述锁合支撑件固定连接在所述第二部的中部位置，所述凸轮连杆机构位于所述第一部的位置。
  4. 根据权利要求1所述的一种锁合长度可调的胶囊填充装置，其特征在于，还包括分度箱，所述动力传送机构为传送链条，所述传送链条分别传动连接所述动力源、分度箱、凸轮连杆机构。
  5. 根据权利要求2所述的一种锁合长度可调的胶囊填充装置，其特征在于，所述锁合顶持组件包括顶持杆、顶持针，所述顶持杆连接所述丝套，且所述顶持杆贯穿所述锁合板。
  6. 根据权利要求1所述的一种锁合长度可调的胶囊填充装置，其特征在于，所述支撑杆 远离所述驱动件的一端连接所述锁合板。
  7. 根据权利要求6所述的一种锁合长度可调的胶囊填充装置，其特征在于，所述动力源、凸轮连杆机构、分度箱、支撑杆、胶囊体、胶囊帽均设于相应的支撑组件。
  8. 一种基于权利要求2所述的一种锁合长度可调的胶囊填充装置的控制装置，其特征在于，包括：
    人机交互系统，用于接收用户输入的长度调节指令；
    控制系统，接收所述长度调节指令，并根据长度调节指令发出调节驱动电机运行变量的指令；
    驱动控制器，用于接收所述调节驱动电机运行变量指令，并根据所述指令控制驱动电机的运行；
    监测器，连接所述驱动控制器，用于监测所述驱动电机运行信息，并将所述驱动电机运行信息发送给所述控制系统，所述控制系统根据所述驱动电机运行信息发出相应的调节驱动电机运行变量指令。
  9. 根据权利要求8所述的控制装置，其特征在于，
    人机交互系统还用于接收用户输入的权限管理信息并将所述权限管理信息输送给控制系统，所述控制系统根据所述权限管理信息发出权限解锁指令；
    所述控制装置还包括：
    权限管理模块，根据所述权限解锁指令进行权限解锁；
    审计追踪模块，用于接收所述控制系统输送的调节驱动电机运行变量信息、权利管理信息并储存；
    所述权限管理信息包括有权进行锁合胶囊长度调节的用户的账号、密码信息；
    所述调节驱动电机运行变量信息包括调节时间、调节变量的多少。
PCT/CN2022/089210 2021-11-29 2022-04-26 一种锁合长度可调的胶囊填充装置及控制装置 WO2023092937A1 (zh)

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