WO2023092717A1 - Semiconductor epitaxial wafer and manufacturing method therefor - Google Patents

Semiconductor epitaxial wafer and manufacturing method therefor Download PDF

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WO2023092717A1
WO2023092717A1 PCT/CN2021/137840 CN2021137840W WO2023092717A1 WO 2023092717 A1 WO2023092717 A1 WO 2023092717A1 CN 2021137840 W CN2021137840 W CN 2021137840W WO 2023092717 A1 WO2023092717 A1 WO 2023092717A1
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layer
source
growth
nitride
group iii
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PCT/CN2021/137840
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French (fr)
Chinese (zh)
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闫其昂
王国斌
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江苏第三代半导体研究院有限公司
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Priority claimed from CN202111422413.5A external-priority patent/CN114122204B/en
Priority claimed from CN202111427469.XA external-priority patent/CN114141615A/en
Application filed by 江苏第三代半导体研究院有限公司 filed Critical 江苏第三代半导体研究院有限公司
Publication of WO2023092717A1 publication Critical patent/WO2023092717A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/02Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor bodies
    • H01L33/20Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor bodies with a particular shape, e.g. curved or truncated substrate
    • H01L33/22Roughened surfaces, e.g. at the interface between epitaxial layers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/02Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor bodies
    • H01L33/26Materials of the light emitting region
    • H01L33/30Materials of the light emitting region containing only elements of Group III and Group V of the Periodic Table
    • H01L33/32Materials of the light emitting region containing only elements of Group III and Group V of the Periodic Table containing nitrogen

Definitions

  • the application relates to a semiconductor epitaxial wafer and a preparation method thereof, belonging to the technical field of semiconductor material epitaxy.
  • III-V compound semiconductor materials have been widely used in optoelectronic devices, optoelectronic integration, ultra-high-speed microelectronic devices and ultra-high frequency microwave devices and circuits, and have broad prospects. Since III-nitrides are generally heteroepitaxy on heterogeneous substrates such as sapphire or SiC, the lattice constant and thermal mismatch between different materials will generate dislocations or defects, which extend upward with the growth of the epitaxial layer , these dislocations behave as non-radiative recombination centers when the device is working, which affects the efficiency of the device.
  • GaN-based light-emitting diode LED is a semiconductor light-emitting device, which has the advantages of long life, low energy consumption, small size, and high reliability. It has become the most promising lighting source and an important trend in leading lighting technology; but it still exists The problem of low luminous intensity and efficiency, further improving the luminous intensity and luminous efficiency of LED is the goal of the development of LED lighting technology.
  • MOCVD epitaxy of GaN-based semiconductor materials is an epitaxial technology grown on heterogeneous substrates. Due to the mismatch between the lattice and thermal expansion between the substrate and the epitaxial layer, the dislocation density and stress of the epitaxially grown crystal material are high, which is easy Warping cracks and other phenomena appear. These dislocations behave as non-radiative recombination centers when the device is working, which affects the efficiency of the device. Applications in the field of electronics; at the same time, the refractive index difference between GaN material and air is large, and the critical reflection angle is small. Only a small part of the light from the active light-emitting layer is emitted into the air, which further affects the light extraction efficiency.
  • the main purpose of this application is to propose a semiconductor epitaxial wafer and its preparation method based on the current problem of epitaxial defects in heterogeneous growth of semiconductor materials, so as to overcome the shortcomings of the prior art.
  • An embodiment of the present application provides a method for preparing a semiconductor epitaxial wafer, the semiconductor epitaxial wafer includes a substrate, and a semiconductor epitaxial structure, and the preparation method includes:
  • the preparation method specifically includes:
  • the embodiment of the present application provides a method for preparing a semiconductor epitaxial wafer
  • the semiconductor epitaxial wafer includes a substrate, a nitride buffer layer, an unintentionally doped nitride layer, an n-type nitride layer, a nitrogen Compound multi-quantum well light-emitting layer, p-type nitride electron blocking layer, p-type nitride layer
  • the preparation method includes:
  • the embodiment of the present application also provides a semiconductor epitaxial wafer prepared by the aforementioned method.
  • the semiconductor epitaxial wafer includes a substrate, on which a stress release buffer layer and a semiconductor epitaxial structure are sequentially formed; wherein, the stress release buffer layer is composed of a group III coating on the surface of the substrate
  • the metal-organic source mixed precursor coating layer is formed by annealing and recrystallization.
  • the semiconductor epitaxial wafer includes a substrate, a nitride buffer layer, an unintentionally doped nitride layer, an n-type nitride layer, a nitride multi-quantum well light-emitting layer, a p-type nitride electron blocking layer,
  • the p-type nitride layer, the surface of at least any one of the unintentionally doped nitride layer, n-type nitride layer, and p-type nitride layer is formed with a metal-organic source insertion layer, and the metal-organic source insertion layer is composed of The group III metal-organic source mixed precursor coating layer covered on the surface is formed by annealing and recrystallization.
  • This application provides an epitaxial wafer obtained by spin-coating a metal-organic source with uniformly dispersed nanomaterials and its preparation method.
  • the metal-organic source mixed precursor coating layer is prepared on the substrate by the spin coating method, and the thickness is accurate and accurate. Controlled, stable process, combined with the annealing and recrystallization process in the MOCVD reaction chamber, the metal-organic source coating layer dispersed by nano-materials gradually forms two types of nuclei distribution to provide nucleation centers, the stress of the epitaxial layer is gradually released, and the lateral epitaxial growth is strengthened.
  • the dislocation density of the epitaxial layer is extended, the defect density is reduced, the growth quality of the quantum well light-emitting layer is improved, the leakage performance and luminous efficiency are improved, and the low-stress quantum well light-emitting layer improves the uniformity of the light-emitting wavelength, which can meet the uniform performance requirements for Micro-LED epitaxy ;
  • the preparation method of the semiconductor epitaxial wafer provided by the application spin-coats at least one layer of the unintentionally doped nitride layer, n-type nitride layer and p-type nitride layer mixed precursor coating layer of group III metal-organic source, the The coating layer is annealed and recrystallized under the MOCVD epitaxial process to form a nucleation center with uniform distribution of nanomaterials and III-V compound nano-growth structures, and obtain a metal-organic source insertion layer.
  • a nitride epitaxial layer is grown, showing unevenness The uneven rough surface structure can improve the growth quality of the epitaxial layer on the one hand, and improve the light extraction efficiency and external quantum efficiency of the LED on the other hand.
  • FIG. 1 is a schematic diagram of the preparation process of a light-emitting diode epitaxial structure in a typical implementation case of the present application;
  • Fig. 2 is a schematic diagram of the layered structure of the light-emitting diode epitaxial structure in a typical implementation case of the present application;
  • FIG. 3 is a schematic diagram of the layered structure of an LED epitaxial wafer with a specific nitride roughened layer structure in a typical implementation case of the present application, wherein the nitride roughened layer is located on the unintentionally doped nitride layer;
  • FIG. 4 is a schematic diagram of the layered structure of an LED epitaxial wafer with a specific nitride roughened layer structure in another typical implementation case of the present application, wherein the nitride roughened layer is located on the n-type nitride layer;
  • FIG. 5 is a schematic diagram of the layered structure of an LED epitaxial wafer with a specific nitride roughened layer structure in another typical implementation case of the present application, wherein the nitride roughened layer is located on the p-type nitride layer;
  • Fig. 6 is a schematic diagram of the preparation process of a high-efficiency LED epitaxial wafer with a low-stress quantum well light-emitting layer in another typical implementation case of the present application;
  • FIG. 7 is a schematic diagram of the layered structure of a high-luminous-efficiency LED epitaxial wafer with a low-stress quantum well light-emitting layer in another typical embodiment of the present application.
  • An aspect of the embodiments of the present application provides a method for preparing a semiconductor epitaxial wafer, the semiconductor epitaxial wafer includes a substrate, and a semiconductor epitaxial structure, and the preparation method includes:
  • the nanomaterials include, but are not limited to, any one or a combination of zero-dimensional nanomaterials, one-dimensional nanomaterials, two-dimensional nanomaterials, three-dimensional nanomaterials, and the like.
  • the mass ratio of nanomaterials to Group III metal-organic sources in the mixed precursor is less than 1:1.
  • the nanomaterials can be nanoparticles, preferably any one or a combination of two or more of metal nanomaterials, non-metallic inorganic nanomaterials, organic compound nanomaterials, etc., and a variety of nanoparticles Coexisting in the dispersion liquid does not react with each other, and still exists in the dispersion liquid as separate nanoparticles.
  • the shape of the nanomaterial may be any one or a combination of two or more of nanoparticles, nanowires, nanofilms, nanoblocks, etc., but is not limited thereto.
  • the nanomaterials may be Si 3 N 4 , SiO 2 , GaN, AlN, InN, SiC, ScAlN, Al 2 O 3 , Si, C, TiC, TiN, WC, WC- CO , B 4 C, BN, TiB 2 , LaF 3 , MoS 2 , ZrB 2 , ZnS, ZnSe, ZnO, Fe 3 O 4 , Ta 2 O 5 , SnO 2 , TiO 2 , ZrO 2 , Ni, Any one or a combination of two or more of Au, Ag, Fe, Co, Mn, Ti, Mg, Al, Ga, In, polystyrene, perovskite, graphene, etc., but not limited thereto, may also is any other possible nanoparticle.
  • the nanomaterials preferably include SiN, SiO 2 , GaN, AlN, InN, SiC, ScAlN, Al 2 O 3 , Si, C, TiC, TiN, BN, ZnS, ZnSe, ZnO, TiO 2 , Ni , Au, Ag, Fe, Co, Mn, Ti, Mg, Al, graphene, etc. any one or a combination of two or more.
  • the nanomaterial may preferably include any one or a combination of two or more of SiN, GaN, AlN, SiC, ScAlN, Al 2 O 3 , TiO 2 , Ni, Al, Ga, graphene and the like.
  • the diameter of the nanomaterial is 5-500 nm.
  • the group III elements contained in the group III metal-organic source include any one or a combination of two or more of indium (In), gallium (Ga), and aluminum (Al).
  • the Group III metal-organic source includes a Group III organic compound source
  • the Group III organic compound source includes any one or a combination of two or more of an indium source, a gallium source, and an aluminum source.
  • the indium (In) source includes one or more combinations of trimethylindium, triethylindium, and dimethylethylindium
  • the gallium (Ga) source includes trimethylgallium (TMG)
  • TMG trimethylgallium
  • aluminum sources include trimethylaluminum, triethylaluminum, dimethylaluminum alkane, dimethylaluminum hydride, and alane complexes Any one or a combination of two or more, but not limited thereto.
  • the reducing gas preferably includes H 2 , but is not limited thereto.
  • the flow ratio of the group V element source to the reducing gas in the mixed atmosphere is 10:1 ⁇ 100:1.
  • another aspect of the embodiment of the present application provides a method for preparing a semiconductor epitaxial wafer including:
  • the group V elements contained in the source of group V elements include any one or a combination of two or more of nitrogen (N), phosphorus (P), and arsenic (As).
  • the source of group V elements includes any one or a combination of two or more of nitrogen source, phosphorus source, and arsenic source.
  • the nitrogen source includes any one or a combination of two or more of NH 3 , organic amine compounds, trap compounds, etc., but is not limited thereto.
  • the organic amine compound may be an alkylamine, such as tert-butylamine, n-propylamine, etc.
  • the hydrazine compound may be dimethyl hydrazine, but is not limited thereto.
  • the phosphorus source includes PH 3 and/or an organic phosphorus source, and the organic phosphorus source includes tert-butyl phosphorus, but is not limited thereto.
  • the arsenic source includes AsH 3 and/or an organic arsenic source, and the organic arsenic source includes t-butyl arsenic, but is not limited thereto.
  • the thickness of the group III metal-organic source mixed precursor coating layer is 20-2000 nm.
  • the preparation method further includes: sequentially growing an unintentionally doped nitride layer, an n-type nitride layer, a light-emitting layer, an electron blocking layer, and a p-type nitride layer on the stress release buffer layer, A semiconductor epitaxial wafer is produced.
  • the substrate may be sapphire, silicon carbide, silicon, zinc oxide, gallium nitride or gallium arsenide, but not limited thereto.
  • the group III metal-organic source mixed precursor with uniformly dispersed nanomaterials is spin-coated on the substrate, comprising the following steps:
  • the nanomaterials are added to the dispersing solvent and mixed, and the dispersant is added to prevent the spontaneous aggregation of the nanoparticles due to the high surface energy. Under the condition of ultrasound at a certain temperature, the nanoparticles are uniformly dispersed in the solvent to form a nanomaterial dispersion;
  • the nanomaterial is separated from the solvent, dried quickly, mixed with an appropriate amount of Group III metal-organic source, and under a certain temperature and ultrasonic conditions, a Group III metal-organic source mixed precursor containing uniformly dispersed nanomaterials is obtained;
  • step 2) specifically includes: uniformly mixing the nanomaterial and the group III metal-organic source, and ultrasonically treating it at 5-40° C. for 10-60 minutes to obtain a group III metal-organic source mixed precursor containing uniformly dispersed nanomaterials.
  • the nanomaterials are uniformly dispersed in the dispersing solvent and ultrasonically treated to form a nanomaterial dispersion, and then the nanomaterials are separated from the dispersing solvent and dried, wherein the dispersed
  • the solvent includes ethanol, and the ultrasonic treatment time is 0.5-2 hours; the nanomaterial dispersion liquid also includes a dispersant.
  • the semiconductor epitaxial wafer is a light emitting diode (LED) epitaxial wafer.
  • LED light emitting diode
  • the method for preparing the light-emitting diode epitaxial wafer specifically includes the following steps:
  • the substrate can be sapphire, silicon carbide, silicon, zinc oxide or gallium nitride;
  • the substrate with the mixed precursor coating layer of group III metal-organic source is placed in the reaction chamber of the MOCVD growth equipment, the pressure in the reaction chamber is 100-600 torr, and the group III metal-organic source is introduced, and the group III metal
  • the organic source is a Group III organic compound source, the temperature of the reaction chamber is raised to 500-1200°C, and the Group V element source and reducing gas are introduced to carry out annealing and recrystallization for 10s-100s, and then grow to obtain a thickness of 10-100nm.
  • Stress relief buffer layer
  • the unintentionally doped nitride layer is an unintentionally doped GaN layer
  • the Ga source required for growth It is TMG source
  • the growth atmosphere is H2 atmosphere
  • the growth temperature is 1000-1200°C
  • the growth pressure is 100-600torr
  • the n-type nitride layer is an n-type GaN layer, and the doping concentration of Si is 2 ⁇ 10 18 cm -3 ⁇ 5 ⁇ 10 19 cm -3 ;
  • the Ga source required for growth is TMG source, the growth atmosphere is H 2 atmosphere, the growth temperature is 1000 ⁇ 1200°C, and the growth pressure is 100 ⁇ 600torr;
  • the InGaN/GaN multi-quantum well light-emitting layer includes periodically repeated and alternately grown InGaN quantum wells Layer and GaN quantum barrier layer, the repetition period is 1-20, the thickness of the InGaN quantum well layer is 2-6nm, the Ga source required for growth is TEG source, the In source is TMIn source, and the growth atmosphere is N2 atmosphere, The growth temperature is 700-900° C., the growth pressure is 200-500 torr; the thickness of the GaN quantum barrier layer is 6-20 nm, the Ga source required for growth is a TEG source, the growth atmosphere is H2 atmosphere, and the growth temperature is 750-200 nm. 950°C, the growth pressure is 200-500torr;
  • the electron blocking layer is a p-type AlGaN electron blocking layer
  • the Ga source required for growth is a TMG source
  • the Al source is a TMAl source
  • the growth atmosphere is In N2 atmosphere
  • the growth temperature is 950-1050°C
  • the growth pressure is 100-200torr;
  • the p-type nitride layer is a p-type GaN layer, and the doping concentration of Mg is 1 ⁇ 10 18 cm -3 -5 ⁇ 10 20 cm -3 ;
  • the Ga source required for growth is TMG source, the growth atmosphere is H 2 atmosphere, the growth temperature is 950-1050°C, and the growth pressure is 200-600 torr.
  • Another aspect of the embodiments of the present application also provides a semiconductor epitaxial wafer prepared by the aforementioned method.
  • the semiconductor epitaxial wafer includes a substrate, on which a stress relief buffer layer and a semiconductor epitaxial structure are sequentially formed; wherein, the stress relief buffer layer is composed of a group III metal-organic source covered on the surface of the substrate
  • the mixed precursor coating layer is formed by annealing and recrystallization.
  • the semiconductor epitaxial wafer is a light emitting diode (LED) epitaxial wafer.
  • LED light emitting diode
  • An aspect of the embodiment of the present application provides a semiconductor epitaxial wafer, including a substrate, on which a stress relief buffer layer and a semiconductor epitaxial structure are sequentially formed; wherein, the stress relief buffer layer is formed by covering the substrate
  • the Group III metal-organic source mixed precursor coating layer on the surface is formed by annealing and recrystallization.
  • the metal-organic source coating layer has a thickness of 20 nm to 2000 nm.
  • the nanomaterials include, but are not limited to, any one or a combination of zero-dimensional nanomaterials, one-dimensional nanomaterials, two-dimensional nanomaterials, and three-dimensional nanomaterials.
  • the semiconductor epitaxial wafer includes a substrate and a stress release buffer layer, an unintentionally doped nitride layer, an n-type nitride layer, a light-emitting layer, an electron blocking layer, and a p-type nitride layer sequentially located thereon.
  • the semiconductor epitaxial wafer of the present application includes a substrate 11 and a stress release buffer layer 2, an unintentionally doped nitride layer 13, an n-type nitride layer 14, a light emitting layer ( For example, a nitride multi-quantum well light-emitting layer 15 ), an electron blocking layer (such as a p-type nitride electron blocking layer 16 ), and a p-type nitride layer 17 .
  • the substrate 11 may be sapphire, silicon carbide, silicon, zinc oxide, gallium nitride, gallium arsenide or other material substrates, but not limited thereto.
  • the stress relief buffer layer 2 is formed by annealing and recrystallizing the coating layer of the Group III metal-organic source mixed precursor obtained by spin-coating the Group III metal-organic source mixed precursor containing uniformly dispersed nanomaterials, and the Group III metal
  • the thickness of the organic source mixed precursor coating layer is 20-2000nm.
  • the unintentionally doped nitride layer 13 is an unintentionally doped GaN layer with a thickness of 1-4 ⁇ m.
  • the n-type nitride layer 14 is an n-type GaN layer with a thickness of 1-4 ⁇ m, and the doping concentration of Si is 2 ⁇ 10 18 cm ⁇ 3 to 5 ⁇ 10 19 cm ⁇ 3 .
  • the light-emitting layer is cyclic growth of 1 to 20 pairs of nitride multi-quantum well light-emitting layers 15 (such as InGaN/GaN multi-quantum well light-emitting layers), and the InGaN/GaN multi-quantum well light-emitting layers include periodically repeated alternate growth of nitrogen
  • the nitride quantum well layer 152 and the nitride quantum barrier layer 151 the thickness of the nitride quantum well layer 152 (eg InGaN quantum well layer) is 2-6 nm, and the thickness of the nitride quantum barrier layer 151 (eg GaN quantum barrier layer) is 6 nm. ⁇ 20nm.
  • the electron blocking layer (such as the p-type nitride electron blocking layer 16 ) is a p-type AlGaN electron blocking layer with a thickness of 15-150 nm.
  • the p-type nitride layer 17 is a p-type GaN layer with a thickness of 20-200 nm, and the doping concentration of Mg is 1 ⁇ 10 18 cm ⁇ 3 to 5 ⁇ 10 20 cm ⁇ 3 .
  • an aspect of the embodiments of the present application provides a method for preparing a semiconductor epitaxial wafer
  • the semiconductor epitaxial wafer includes a substrate, a nitride buffer layer, an unintentionally doped nitride layer, n Type nitride layer, nitride multi-quantum well light-emitting layer, p-type nitride electron blocking layer, p-type nitride layer
  • the preparation method includes:
  • the group V elements contained in the source of group V elements include nitrogen (N) elements, the source of group V elements includes a nitrogen source, and the nitrogen source includes NH 3 , organic amine compounds, well-type compounds etc., any one or a combination of two or more, but not limited thereto.
  • the organic amine compound may be an alkylamine, such as tert-butylamine, n-propylamine, etc.
  • the hydrazine compound may be dimethyl hydrazine, but is not limited thereto.
  • the preparation method of the semiconductor epitaxial wafer specifically includes:
  • n-type nitride layer nitride multi-quantum well light-emitting layer, p-type nitride electron blocking layer, p-type nitride layer on the metal-organic source insertion layer to obtain the low-stress quantum well light-emitting layer High-efficiency semiconductor epitaxial wafers.
  • the preparation method of the semiconductor epitaxial wafer specifically includes the following steps :
  • the substrate can be sapphire, silicon carbide, silicon, oxide Zinc or gallium nitride, etc., but not limited thereto;
  • the group III metal-organic source mixed precursor is coated on the unintentionally doped nitride layer by spin coating, and a thickness of 10-1000 nm is formed on the unintentionally doped nitride layer.
  • n-type nitride layer with a thickness of 2-4 ⁇ m on the metal-organic source insertion layer under the growth conditions of a temperature of 1040-1070° C. and a pressure of 100-200 torr, with a doping concentration of 2 ⁇ 10 18 cm -3 ⁇ 5 ⁇ 10 19 cm -3 ;
  • a nitride multi-quantum well light-emitting layer is grown on the n-type nitride layer, and the nitride multi-quantum well light-emitting layer includes a periodic
  • the nitride quantum well layer and the nitride quantum barrier layer are repeatedly grown alternately, the growth period is 1-20, the thickness of the nitride quantum well layer is 2-6 nm, and the thickness of the nitride quantum barrier layer is 6-20 nm;
  • the material of the nitride layer includes any one or a combination of two or more of GaN, AlN, InN, InGaN, AlInN, AlGaN, AlInGaN, etc., but is not limited thereto.
  • the method of spin-coating the group III metal-organic source mixed precursor with uniformly dispersed nanomaterials comprises the following steps:
  • Nanomaterials are added to the dispersing solvent and mixed, adding a dispersant to prevent the spontaneous aggregation of nanoparticles due to high surface energy, and uniformly dispersing the nanomaterials in the solvent to form a nanomaterial dispersion under ultrasonic conditions at a certain temperature;
  • the nanomaterial is separated from the solvent, dried quickly, mixed with an appropriate amount of Group III metal-organic source, and under a certain temperature and ultrasonic conditions, a Group III metal-organic source mixed precursor containing uniformly dispersed nanomaterials is obtained;
  • any one of the unintentionally doped nitride layer, n-type nitride layer, and p-type nitride layer spin-coat the group III metal-organic source mixed precursor containing uniformly dispersed nanomaterials to obtain a group III metal-organic source mixture Precursor coating layer.
  • step 2) specifically includes: uniformly mixing the nanomaterial and the group III metal-organic source, and ultrasonically treating it at 5-40° C. for 10-60 minutes to obtain a group III metal-organic source mixed precursor containing uniformly dispersed nanomaterials.
  • the nanomaterials are uniformly dispersed in the dispersing solvent and ultrasonically treated to form a nanomaterial dispersion, and then the nanomaterials are separated from the dispersing solvent and dried, wherein the dispersed
  • the solvent includes ethanol, and the ultrasonic treatment time is 0.5-2 hours; the nanomaterial dispersion liquid also includes a dispersant.
  • the semiconductor epitaxial wafer is a light emitting diode (LED) epitaxial wafer.
  • LED light emitting diode
  • the preparation method of the semiconductor epitaxial wafer specifically includes:
  • nitride buffer layer sequentially growing a nitride buffer layer, an unintentionally doped nitride layer and an n-type nitride layer on the substrate;
  • nitride multi-quantum well light-emitting layer p-type nitride electron blocking layer, p-type nitride layer, and produce high light-efficiency semiconductor epitaxial wafer with low-stress quantum well light-emitting layer.
  • the preparation method of the high light-efficiency semiconductor epitaxial wafer of the quantum well light-emitting layer specifically includes the following steps:
  • the substrate can be sapphire, silicon carbide, silicon , zinc oxide or gallium nitride, etc., but not limited thereto;
  • n-type nitride layer 14 with a thickness of 2-4 ⁇ m on the unintentionally doped nitride layer 13 under the growth conditions of a temperature of 1040-1070° C. and a pressure of 100-200 torr, with a doping concentration of 2 ⁇ 10 18 cm -3 ⁇ 5 ⁇ 10 19 cm -3 ;
  • a quantum barrier modification layer 200 with a thickness of 10 nm to 500 nm is formed on the surface of the metal-organic source insertion layer 100; ⁇ 6nm quantum well layer 300 to form the first light-emitting layer;
  • nitride multi-quantum well light-emitting layer 15 Under the growth conditions of a temperature of 750-900° C. and a pressure of 100-300 torr, grow a nitride multi-quantum well light-emitting layer 15 on the quantum well layer, and the nitride multi-quantum well light-emitting layer includes periodically repeated Alternately grown nitride quantum well layers 152 and nitride quantum barrier layers 151, the repeated growth period of the light-emitting layer is 1-20, the thickness of the nitride quantum well layer 152 is 2-6 nm, and the thickness of the nitride quantum barrier layer 151 is 6 ⁇ 20nm;
  • the material of the compound layer includes any one or a combination of two or more of GaN, AlN, InN, InGaN, AlInN, AlGaN, AlInGaN, etc., but is not limited thereto.
  • step 6) includes: growing and adjusting the thickness of the quantum barrier modification layer to be 10nm-500nm by using a lateral epitaxial growth process.
  • step 6) includes: growing and adjusting the thickness of the quantum barrier modification layer to be 10nm-500nm by using a combination of vertical epitaxy and lateral epitaxy.
  • the method of spin-coating the Group III metal-organic source mixed precursor with uniformly dispersed nanomaterials is as described above, and will not be repeated here.
  • the present application coats the group III metal-organic source mixed precursor with dispersed nanoparticles on the n-type nitride layer to obtain a metal-organic source mixed precursor spin coating, and then combines annealing and recrystallization to form nanomaterials
  • the metal-organic source insertion layer acts as a buffer layer for the stress release layer, the thickness is precisely controllable, and the process is stable.
  • the capacitance characteristics of LED improve the antistatic ability
  • form a quantum barrier modification layer on the metal-organic source insertion layer adjust the longitudinal growth of the quantum well modification layer, and form a light-emitting layer with quantum dots, which can increase the light emission of the light-emitting layer
  • the QCSE Startk effect
  • the non-radiative recombination is reduced to improve the coincidence efficiency of electrons and holes.
  • the low-stress quantum well light-emitting layer makes the components of the quantum well layer evenly distributed. It can improve the uniformity of luminous wavelength, and can meet the uniform performance requirements for Micro-LED epitaxy and the preparation of Micro-LED epitaxy.
  • the preparation method of the semiconductor epitaxial wafer specifically includes:
  • nitride buffer layer On the substrate, sequentially grow a nitride buffer layer, an unintentionally doped nitride layer, an n-type nitride layer, a nitride multi-quantum well light-emitting layer, a p-type nitride electron blocking layer, and a p-type nitride front layer;
  • the preparation method specifically comprises the following steps:
  • the substrate can be sapphire, silicon carbide, silicon, oxide Zinc or gallium nitride, etc., but not limited thereto;
  • n-type nitride layer with a thickness of 2-4 ⁇ m on the unintentionally doped nitride layer under the growth conditions of a temperature of 1040-1070° C. and a pressure of 100-200 torr, with a doping concentration of 2 ⁇ 10 18 cm -3 ⁇ 5 ⁇ 10 19 cm -3 ;
  • a nitride multi-quantum well light-emitting layer is grown on the n-type nitride layer, and the nitride multi-quantum well light-emitting layer includes a periodic
  • the nitride quantum well layer and the nitride quantum barrier layer are repeatedly grown alternately, the growth period is 1-20, the thickness of the nitride quantum well layer is 2-6 nm, and the thickness of the nitride quantum barrier layer is 6-20 nm;
  • a p-type nitride rear layer with a thickness of 2-20 nm is grown on the metal-organic source insertion layer, and the doping concentration is 1 ⁇ 10 18 cm -3 ⁇ 5 ⁇ 10 20 cm -3 ;
  • the nitride buffer layer unintentionally doped nitride layer, n-type nitride layer, nitride multi-quantum well light-emitting layer, p-type nitride electron blocking layer, p-type
  • the material of the nitride front layer and the p-type nitride rear layer includes any one or a combination of two or more of GaN, AlN, InN, InGaN, AlInN, AlGaN, AlInGaN, etc., but is not limited thereto.
  • the method of spin-coating the Group III metal-organic source mixed precursor with uniformly dispersed nanomaterials is as described above, and will not be repeated here.
  • the present application coats the group III metal-organic source mixed precursor with dispersed nanoparticles on the p-type nitride layer, and then anneals and recrystallizes under the MOCVD epitaxy process to form nanomaterials and group III-V
  • the evenly distributed nucleation center of the compound nano-growth structure presents an uneven roughened surface structure.
  • the roughened structure improves the light output efficiency and external quantum efficiency of the LED.
  • the roughened structure has a greater contact with the transparent conductive layer of the LED chip.
  • nanoparticles with metal-organic source mixed precursor coating layer form nano-oxide with O2 during annealing process, reducing the transparent electrode
  • Another aspect of the embodiment of the present application also provides a semiconductor epitaxial wafer prepared by the aforementioned method, including a substrate, a nitride buffer layer, an unintentionally doped nitride layer, an n-type nitride layer, and a nitride multi-quantum well light-emitting layer , p-type nitride electron blocking layer, p-type nitride layer, at least any one of the unintentionally doped nitride layer, n-type nitride layer, and p-type nitride layer is formed with a metal-organic source insertion layer on the surface , the metal-organic source insertion layer is formed by annealing and recrystallization of the Group III metal-organic source mixed precursor coating layer covered on its surface.
  • the semiconductor epitaxial wafer is a light emitting diode (LED) epitaxial wafer.
  • LED light emitting diode
  • the formed metal-organic source insertion layer is located on the unintentionally doped nitride layer,
  • the layered structure of the prepared semiconductor epitaxial wafer includes from bottom to top: substrate 11, nitride buffer layer 12, unintentionally doped nitride layer 130 with metal-organic source insertion layer, n-type nitrogen Compound layer 14, nitride multi-quantum well light-emitting layer 15, p-type nitride electron blocking layer 16, p-type nitride layer 17.
  • the formed metal-organic source insertion layer is located on the n-type nitride layer, as shown in Figure 4
  • the layered structure of the prepared semiconductor epitaxial wafer includes, from bottom to top, a substrate 11, a nitride buffer layer 12, an unintentionally doped nitride layer 13, and an n-type nitride layer 140 with a metal-organic source insertion layer. , a nitride multi-quantum well light-emitting layer 15 , a p-type nitride electron blocking layer 16 , and a p-type nitride layer 17 .
  • the formed metal-organic source insertion layer is located on the p-type nitride layer, as shown in Figure 5
  • the layered structure of the prepared semiconductor epitaxial wafer includes from bottom to top: substrate 11, nitride buffer layer 12, unintentionally doped nitride layer 13, n-type nitride layer 14, nitride multi-quantum well light emitting Layer 15, p-type nitride electron blocking layer 16, p-type nitride layer 170 with metal organic source insertion layer.
  • the substrate 11 may be sapphire, silicon carbide, silicon, zinc oxide or gallium nitride, etc., but not limited thereto.
  • the material of the nitride buffer layer 12 may include any one or a combination of two or more of GaN, AlN, AlGaN, etc., and the thickness is 20-60 nm.
  • the unintentionally doped nitride layer 13 is an unintentionally doped GaN layer with a thickness of 2-4 ⁇ m.
  • the n-type nitride layer 14 is an n-type GaN layer with a thickness of 2-4 ⁇ m, and the doping concentration of Si is 2 ⁇ 10 18 cm ⁇ 3 to 5 ⁇ 10 19 cm ⁇ 3 .
  • the nitride multi-quantum well light-emitting layer 15 is an InGaN/GaN multi-quantum well light-emitting layer, and the InGaN/GaN multi-quantum well light-emitting layer includes InGaN quantum well layers and GaN quantum barrier layers that are periodically and alternately grown,
  • the repeated growth period is 1-20
  • the thickness of the InGaN quantum well layer is 2-6 nm
  • the thickness of the GaN quantum barrier layer is 6-20 nm.
  • the p-type nitride electron blocking layer is a p-type AlGaN electron blocking layer with a thickness of 15-150 nm.
  • the p-type nitride layer is a p-type GaN layer with a thickness of 20-200 nm, and the doping concentration of Mg is 1 ⁇ 10 18 cm ⁇ 3 to 5 ⁇ 10 20 cm ⁇ 3 .
  • Ni nanoparticles were separated from the solvent, quickly dried and immediately mixed with a high-purity TMG source.
  • the mass fraction of Ni nanoparticles was 40%, and ultrasonicated at 40°C for 60 minutes to obtain a TMG source mixed precursor with uniformly dispersed Ni nanoparticles;
  • the Ni nanoparticles TMG source mixed precursor was spin-coated on the sapphire substrate at a speed of 4000rpm by the spin-coating method of the homogenizer, and uniformly dispersed Ni nanoparticles with a thickness of 30nm were formed on the substrate.
  • an unintentionally doped nitride layer 13 with a thickness of 4 ⁇ m is grown, which is an unintentionally doped GaN layer, and the required Ga
  • the source is TMG source, and the growth atmosphere is H2 atmosphere;
  • n-type nitride layer 14 On the unintentionally doped nitride layer 13, under the conditions of a temperature of 1060° C. and a growth pressure of 200 torr, grow an n-type nitride layer 14 with a thickness of 1 ⁇ m, which is an n-type GaN layer, and the doping concentration of Si is 8 ⁇ 10 18 cm -3 , the Ga source required for growth is TMG source, and the growth atmosphere is H 2 atmosphere;
  • the thickness of the InGaN quantum well layer is 3nm
  • the growth temperature is 750°C
  • the growth pressure is 200torr
  • the growth atmosphere Switch to N 2 atmosphere
  • the thickness of the GaN quantum barrier layer is 11nm
  • the growth temperature is 810°C
  • the growth atmosphere is switched to H 2 atmosphere
  • the growth pressure is 200torr
  • the Ga source required for growth is TEGa
  • the In source is TMIn
  • an electron blocking layer with a thickness of 25nm is grown, which is a p-type AlGaN electron blocking layer, and the Ga
  • the source is TMG source
  • the Al source is TMAl
  • the growth atmosphere is N2 atmosphere;
  • the Ga source required for growth is TMG source, and the growth atmosphere is switched to H 2 atmosphere.
  • Ni nanoparticles were separated from the solvent, quickly dried and immediately mixed with a high-purity TMG source.
  • the mass fraction of Ni nanoparticles was 40%, and ultrasonicated at 40°C for 60 minutes to obtain a TMG source mixed precursor with uniformly dispersed Ni nanoparticles;
  • the Ni nanoparticle TMG source mixed precursor was spin-coated on the sapphire substrate at a speed of 4000rpm by the spin coating method of the homogenizer, and a uniformly dispersed Ni nanoparticle with a thickness of 800nm was formed on the substrate.
  • TMG source mixed precursor coating layer
  • GaN stress release buffer layer 2 On the GaN stress release buffer layer 2, under the conditions of temperature of 1080°C and growth pressure of 200torr, an unintentionally doped nitride layer 13 with a thickness of 2.5 ⁇ m is grown, which is an unintentionally doped GaN layer, and the required Ga source is TMG source, growth atmosphere is H2 atmosphere;
  • n-type nitride layer 14 On the unintentionally doped nitride layer 13, under the conditions of a temperature of 1060°C and a growth pressure of 200torr, grow an n-type nitride layer 14 with a thickness of 2.5 ⁇ m, which is an n-type GaN layer, and the doping concentration of Si is is 8 ⁇ 10 18 cm -3 , the Ga source required for growth is TMG source, and the growth atmosphere is H 2 atmosphere;
  • the thickness of the InGaN quantum well layer is 3nm
  • the growth temperature is 750°C
  • the growth atmosphere is switched to N2 atmosphere
  • the growth pressure is 200torr
  • the thickness of the GaN quantum barrier layer is 11nm
  • the growth temperature is 810°C
  • the growth atmosphere is switched to H 2 atmosphere
  • the growth pressure is 200torr
  • the Ga source required for growth is TEGa
  • the In source is TMIn
  • an electron blocking layer with a thickness of 25nm is grown, which is a p-type AlGaN electron blocking layer, and the Ga
  • the source is TMG source
  • the Al source is TMAl
  • the growth atmosphere is N2 atmosphere;
  • the Ga source required for growth is TMG source, and the growth atmosphere is switched to H 2 atmosphere.
  • Ni nanoparticles were separated from the solvent, quickly dried and immediately mixed with a high-purity TMG source.
  • the mass fraction of the Ni nanoparticles was 40%, and ultrasonicated at 25°C for 30 minutes to obtain a TMG source mixed precursor with uniformly dispersed Ni nanoparticles;
  • the Ni nanoparticle TMG source mixed precursor was spin-coated on the sapphire substrate at a speed of 4000rpm by the spin coating method of the homogenizer, and uniformly dispersed Ni nanoparticles with a thickness of 1800nm were formed on the substrate.
  • TMG source mixed precursor coating layer
  • an unintentionally doped nitride layer 13 with a thickness of 1 ⁇ m is grown, which is an unintentionally doped GaN layer, and the required Ga
  • the source is TMG source, and the growth atmosphere is H2 atmosphere;
  • n-type nitride layer 14 On the unintentionally doped nitride layer 13, under the conditions of a temperature of 1060° C. and a growth pressure of 200 torr, grow an n-type nitride layer 14 with a thickness of 4 ⁇ m, which is an n-type GaN layer, and the doping concentration of Si is 8 ⁇ 10 18 cm -3 , the Ga source required for growth is TMG source, and the growth atmosphere is H 2 atmosphere;
  • the thickness of the InGaN quantum well layer is 3nm
  • the growth temperature is 750°C
  • the growth atmosphere is switched to N2 atmosphere
  • the growth pressure is 300torr
  • the thickness of the GaN quantum barrier layer is 11nm
  • the growth temperature is 810°C
  • the growth atmosphere is switched to H 2 atmosphere
  • the growth pressure is 300torr
  • the Ga source required for growth is TEGa
  • the In source is TMIn
  • an electron blocking layer with a thickness of 25nm is grown, which is a p-type AlGaN electron blocking layer, and the Ga
  • the source is TMG source
  • the Al source is TMAl
  • the growth atmosphere is N2 atmosphere;
  • the Ga source required for growth is TMG source, and the growth atmosphere is switched to H 2 atmosphere.
  • the surface roughness Ra of the LED epitaxial wafer obtained in Example 1, Example 2 and Example 3 is all less than 0.7, the thickness uniformity of the epitaxial layer is less than 2%, the half-maximum width of the 470nm blue light wave in the photoluminescence PL test is all less than 18nm, and the wavelength is uniform
  • the std is less than 1.0nm, which can meet the wavelength uniformity requirements of miro-LED.
  • the electroluminescence spot measurement brightness of the epitaxial wafer is increased from 132 to 256 in Example 1, and the spot measurement voltage is reduced from 4.5V to 3.2V, so it can be controlled in combination with practical applications.
  • the annealing and recrystallization of the TMG source mixed precursor coating layer can match the thickness of the unintentionally doped nitride layer and the n-type nitride layer, and meet the different requirements of epitaxial wafer surface defects and photoelectric performance.
  • the inventors of this case also used different uniformly dispersed metal nanoparticles (such as Au, Ag, Fe, Co, Mn, Ti, Mg, Al, Ga, In, etc.) TMG source precursor layer as a stress release buffer layer by spin coating. Tests show that as a stress release, it can reduce the dislocation density and residual stress, improve the growth quality of the quantum well light-emitting layer, improve the leakage performance and luminous efficiency, and improve the uniformity of the light-emitting wavelength, which can meet the uniform performance requirements for Micro-LED epitaxy.
  • different uniformly dispersed metal nanoparticles such as Au, Ag, Fe, Co, Mn, Ti, Mg, Al, Ga, In, etc.
  • Si 3 N 4 nanoparticles Separate the Si 3 N 4 nanoparticles from the solvent, quickly dry them, and immediately mix them with a high-purity TMG source.
  • the mass fraction of Si 3 N 4 nanoparticles is 10%, and ultrasonicate at 25°C for 30 minutes to obtain TMG with uniformly dispersed Si 3 N 4 nanoparticles. source mixed precursor;
  • the Si 3 N 4 nanoparticle TMG source mixed precursor was spin-coated on the sapphire substrate at a speed of 4000 rpm by the spin coating method of the homogenizer, and a uniformly dispersed Si with a thickness of 80 nm was formed on the substrate.
  • an unintentionally doped nitride layer 13 with a thickness of 3 ⁇ m is grown, which is an unintentionally doped GaN layer, and the required Ga
  • the source is TMG source, and the growth atmosphere is H2 atmosphere;
  • n-type nitride layer 14 On the unintentionally doped nitride layer 13, under the conditions of a temperature of 1060° C. and a growth pressure of 200 torr, grow an n-type nitride layer 14 with a thickness of 3 ⁇ m, which is an n-type GaN layer, and the doping concentration of Si is 8 ⁇ 10 18 cm -3 , the Ga source required for growth is TMG source, and the growth atmosphere is H 2 atmosphere;
  • the thickness of the InGaN quantum well layer is 3nm
  • the growth temperature is 770°C
  • the growth atmosphere is switched to N2 atmosphere
  • the growth pressure is 300torr
  • the thickness of the GaN quantum barrier layer is 11nm
  • the growth temperature is 825°C
  • the growth atmosphere is switched to H 2 atmosphere
  • the growth pressure is 300torr
  • the Ga source required for growth is TEGa
  • the In source is TMIn
  • an electron blocking layer with a thickness of 15nm is grown, which is a p-type AlGaN electron blocking layer, and the Ga
  • the source is TMG source
  • the Al source is TMAl
  • the growth atmosphere is N2 atmosphere;
  • the Ga source required for growth is TMG source, and the growth atmosphere is switched to H 2 atmosphere.
  • the thickness uniformity of the epitaxial layer of the LED epitaxial wafer obtained in this embodiment is less than 2%, the half-maximum width of the 470nm blue light wave in the photoluminescence PL test is 18.7nm, the wavelength uniformity std is 0.85nm, and the leakage IR yield rate of the 0405 chip size test is 98.5%. .
  • Al 2 O 3 nanoparticles Separate the Al 2 O 3 nanoparticles from the solvent, quickly dry them, and immediately mix them with a high-purity TMG source.
  • the mass fraction of Al 2 O 3 nanoparticles is 15%, and ultrasonicate at 15°C for 60 minutes to obtain TMG with evenly dispersed Al 2 O 3 nanoparticles source mixed precursor;
  • the Al2O3 nanoparticle TMG source mixed precursor was spin - coated on the sapphire substrate at a speed of 2000rpm by the spin coating method of the homogenizer, and a uniformly dispersed Al with a thickness of 80nm was formed on the substrate.
  • an unintentionally doped nitride layer 13 with a thickness of 3 ⁇ m is grown, which is an unintentionally doped GaN layer, and the required Ga
  • the source is TMG source, and the growth atmosphere is H2 atmosphere;
  • n-type nitride layer 14 On the unintentionally doped nitride layer 13, under the conditions of a temperature of 1060° C. and a growth pressure of 200 torr, grow an n-type nitride layer 14 with a thickness of 3 ⁇ m, which is an n-type GaN layer, and the doping concentration of Si is 8 ⁇ 10 18 cm -3 , the Ga source required for growth is TMG source, and the growth atmosphere is H 2 atmosphere;
  • the thickness of the InGaN quantum well layer is 3nm
  • the growth temperature is 730°C
  • the growth atmosphere is switched to N2 atmosphere
  • the growth pressure is 400torr
  • the thickness of the GaN quantum barrier layer is 11nm
  • the growth temperature is 805°C
  • the growth atmosphere is switched to H 2 atmosphere
  • the growth pressure is 400torr
  • the Ga source required for growth is TEGa
  • the In source is TMIn
  • an electron blocking layer with a thickness of 150nm is grown, which is a p-type AlGaN electron blocking layer, and the Ga
  • the source is TMG source
  • the Al source is TMAl
  • the growth atmosphere is N2 atmosphere;
  • the Ga source required for growth is TMG source, and the growth atmosphere is switched to H 2 atmosphere.
  • the photoluminescence PL test of the LED epitaxial wafer obtained in this example has a 470nm blue light half-maximum width of 18.5nm, a wavelength uniformity std of 0.98nm, and a surface defect of 2 ⁇ 10 8 cm -2 .
  • the nanoparticle TMG source precursor layer is used as a stress release buffer layer. As a stress release, it can reduce the dislocation density and residual stress, improve the growth quality of the quantum well light-emitting layer, improve the leakage performance and luminous efficiency, and improve the uniformity of the light-emitting wavelength, which can meet It is suitable for Micro-LED epitaxial uniform performance requirements.
  • the graphene nanoparticles are separated from the solvent, quickly dried and immediately mixed with a high-purity TMG source.
  • the mass fraction of the graphene nanoparticles is 5%, and ultrasonicated at 25°C for 45 minutes to obtain a TMG source mixed precursor with uniformly dispersed graphene nanoparticles;
  • the graphene nanoparticle TMG source mixed precursor was spin-coated on the sapphire substrate at a speed of 4000rpm by the spin-coating method of the homogenizer, and a uniformly dispersed graphene nanoparticle with a thickness of 2000nm was formed on the substrate.
  • an unintentionally doped nitride layer 13 with a thickness of 3 ⁇ m is grown, which is an unintentionally doped GaN layer, and the required Ga
  • the source is TMG source, and the growth atmosphere is H2 atmosphere;
  • n-type nitride layer 14 On the unintentionally doped nitride layer 13, under the conditions of a temperature of 1060° C. and a growth pressure of 200 torr, grow an n-type nitride layer 14 with a thickness of 3 ⁇ m, which is an n-type GaN layer, and the doping concentration of Si is 8 ⁇ 10 18 cm -3 , the Ga source required for growth is TMG source, and the growth atmosphere is H 2 atmosphere;
  • the thickness of the InGaN quantum well layer is 6nm
  • the growth temperature is 800°C
  • the growth atmosphere is switched to N2 atmosphere
  • the growth pressure is 200torr
  • the thickness of the GaN quantum barrier layer is 6nm
  • the growth temperature is 900°C
  • the growth atmosphere is switched to H 2 atmosphere
  • the growth pressure is 200torr
  • the Ga source required for growth is TEGa
  • the In source is TMIn
  • an electron blocking layer with a thickness of 25nm is grown, which is a p-type AlGaN electron blocking layer, and the Ga
  • the source is TMG source
  • the Al source is TMAl
  • the growth atmosphere is N2 atmosphere;
  • the Ga source required for growth is TMG source, and the growth atmosphere is switched to H 2 atmosphere.
  • the TiO 2 nanoparticles were separated from the solvent, quickly dried and immediately mixed with a high-purity TMG source.
  • the mass fraction of the TiO 2 nanoparticles was 28%, and ultrasonicated at 5°C for 50 minutes to obtain a TMG source mixed precursor with uniformly dispersed TiO 2 nanoparticles;
  • the TiO2 nanoparticle TMG source mixed precursor was spin-coated on the sapphire substrate at a speed of 4000rpm by the spin coating method of the homogenizer, and a uniformly dispersed TiO2nm layer with a thickness of 2000nm was formed on the substrate.
  • Example 5 and Example 6 respectively prepared ultraviolet light epitaxial wafers with wavelengths of 400nm and 415nm, and the photoluminescence PL test wavelength uniformity std of LED epitaxial wafers was 0.52 and 0.65nm, the half-maximum width was less than 15nm, and the surface defects were 2.2 ⁇ 10 8 cm -2 , and the surface roughness Ra of epitaxial wafers is less than 0.7.
  • the inventors of this case also used different uniformly dispersed metal oxide nanoparticles (such as ZnO, Fe 3 O 4 , Ta 2 O 5 , SnO 2 , ZrO 2 , etc.) TMG source precursor layers as stress release buffer layers, as Stress release can reduce dislocation density and residual stress, improve the growth quality of quantum well light-emitting layer, improve leakage performance and luminous efficiency, and improve the uniformity of light-emitting wavelength, which can meet the uniform performance requirements for Micro-LED epitaxy.
  • different uniformly dispersed metal oxide nanoparticles such as ZnO, Fe 3 O 4 , Ta 2 O 5 , SnO 2 , ZrO 2 , etc.
  • GaN nanoparticles are separated from the solvent, quickly dried and immediately mixed with a high-purity TMG source.
  • the mass fraction of GaN nanoparticles is 24%, and ultrasonicated at 5°C for 50 minutes to obtain a TMG source mixed precursor with uniformly dispersed GaN nanoparticles;
  • the GaN nanoparticle TMG source mixed precursor was spin-coated on the sapphire substrate at a speed of 4000 rpm by the spin coating method of the homogenizer, and a uniformly dispersed GaN nanoparticle with a thickness of 2000 nm was formed on the substrate.
  • TMG source mixed precursor coating layer
  • the Si nanoparticles are separated from the solvent, quickly dried and immediately mixed with a high-purity TMG source, the mass fraction of the Si nanoparticles is 5%, and ultrasonicated at 25°C for 10 minutes to obtain a TMG source mixed precursor with uniformly dispersed Si nanoparticles;
  • the Si nanoparticle TMG source mixed precursor was spin-coated on the sapphire substrate at a speed of 4000 rpm by the spin coating method of the homogenizer, and a uniformly dispersed Si nanoparticle with a thickness of 2000 nm was formed on the substrate.
  • TMG source mixed precursor coating layer
  • the inventors of this case also used different uniformly dispersed non-metallic nanoparticles (such as C, SiC, B 4 C, BN, etc.) TMG source precursor layer as a stress release buffer layer by spin coating, as a stress release can reduce the dislocation density and residual Stress, improve the growth quality of the quantum well light-emitting layer, improve the leakage performance and luminous efficiency, and at the same time improve the uniformity of the luminous wavelength (std ⁇ 1nm), the particle on the surface of the epitaxial wafer is less than 10, and the defect density is less than 5 ⁇ 10 8 cm -2 , which can meet It is suitable for Micro-LED epitaxial uniform performance requirements.
  • different uniformly dispersed non-metallic nanoparticles such as C, SiC, B 4 C, BN, etc.
  • the inventors of this case also used uniformly dispersed organic compound nanoparticles, such as the TMG source precursor layer of polystyrene as a buffer layer, and the test results were basically consistent with the foregoing examples.
  • Ni nanoparticles are separated from the solvent, quickly dried and immediately mixed with a high-purity TMG source.
  • the mass fraction of the Ni nanoparticles is 40%, and ultrasonicated at 40°C for 30 minutes to obtain a TMG source mixed precursor with uniformly dispersed Ni nanoparticles;
  • the Ni nanoparticle TMG source mixed precursor was spin-coated on the silicon substrate at a speed of 4000rpm by the spin coating method of the homogenizer, and uniformly dispersed Ni nanoparticles with a thickness of 25nm were formed on the substrate.
  • TMG source mixed precursor coating layer
  • an unintentionally doped nitride layer 13 with a thickness of 3 ⁇ m is grown, which is an unintentionally doped GaN layer, and the required Ga
  • the source is TMG source, and the growth atmosphere is H2 atmosphere;
  • n-type nitride layer 14 On the unintentionally doped nitride layer 13, under the conditions of a temperature of 1000° C. and a growth pressure of 600 torr, grow an n-type nitride layer 14 with a thickness of 3 ⁇ m, which is an n-type GaN layer, and the doping concentration of Si is 8 ⁇ 10 18 cm -3 , the Ga source required for growth is TMG source, and the growth atmosphere is H 2 atmosphere;
  • the thickness of the InGaN quantum well layer is 3nm
  • the growth temperature is 750°C
  • the growth atmosphere is switched to N2 atmosphere
  • the growth pressure is 500torr
  • the thickness of the GaN quantum barrier layer is 11nm
  • the growth temperature is 810°C
  • the growth atmosphere is switched to H 2 atmosphere
  • the growth pressure is 500torr
  • the Ga source required for growth is TEGa
  • the In source is TMIn
  • an electron blocking layer with a thickness of 25nm is grown, which is a p-type AlGaN electron blocking layer, and the Ga
  • the source is TMG source
  • the Al source is TMAl
  • the growth atmosphere is N2 atmosphere;
  • the Ga source required for growth is TMG source, and the growth atmosphere is switched to H 2 atmosphere.
  • Ni nanoparticles are separated from the solvent, quickly dried and immediately mixed with a high-purity dimethyl ethyl indium source.
  • the mass fraction of Ni nanoparticles is 40%, and ultrasonically 30min at 40°C to obtain dimethyl ethyl indium with uniformly dispersed Ni nanoparticles.
  • the Ni nanoparticle dimethyl ethyl indium source mixed precursor was spin-coated on the silicon substrate at a speed of 4000rpm by the spin coating method of the homogenizer, and a uniform layer with a thickness of 20nm was formed on the substrate.
  • Dimethylethylindium source mixed precursor coating layer dispersed Ni nanoparticles;
  • n-type nitride layer 14 On the unintentionally doped nitride layer 13, under the conditions of a temperature of 1200° C. and a growth pressure of 100 torr, grow an n-type nitride layer 14 with a thickness of 3 ⁇ m, which is an n-type GaN layer, and the doping concentration of Si is 8 ⁇ 10 18 cm -3 , the Ga source required for growth is TMG source, and the growth atmosphere is H 2 atmosphere;
  • the thickness of the InGaN quantum well layer is 2nm
  • the growth temperature is 700°C
  • the growth atmosphere is switched to N2 atmosphere
  • the growth pressure is 200torr
  • the thickness of the GaN quantum barrier layer is 20nm
  • the growth temperature is 950°C
  • the growth atmosphere is switched to H2 atmosphere
  • the growth pressure is 200torr
  • the Ga source required for growth is TEGa
  • the In source is TMIn
  • an electron blocking layer with a thickness of 25nm is grown, which is a p-type AlGaN electron blocking layer, and the Ga
  • the source is TMG source
  • the Al source is TMAl
  • the growth atmosphere is N2 atmosphere;
  • the Ga source required for growth is TMG source, and the growth atmosphere is switched to H 2 atmosphere.
  • Ni nanoparticles are separated from the solvent, quickly dried and immediately mixed with high-purity dimethyl ethyl indium, the mass fraction of Ni nanoparticles is 40%, and ultrasonicated at 20°C for 30 minutes to obtain dimethyl ethyl indium with uniformly dispersed Ni nanoparticles.
  • Indium source mixed precursor
  • the Ni nanoparticle dimethyl ethyl indium source mixed precursor was spin-coated on the silicon substrate at a speed of 4000 rpm by the spin coating method of the homogenizer, and a uniform layer with a thickness of 100 nm was formed on the substrate.
  • Dimethylethylindium source mixed precursor coating layer dispersed Ni nanoparticles;
  • Example 10, Example 11 and Example 12 prepared nitride LED epitaxial layers respectively on GaAs substrates by spin-coating different uniformly dispersed metal nanoparticle source mixed precursor layers as stress release buffer layers, because Gallium arsenide substrate has high quality, easy cleavage and low price, and mature technology, which expands the practicability of GaAs substrate nitride materials, and gallium arsenide is easy to p-type doping to improve light extraction efficiency.
  • the intensity of the epitaxial PL test is increased by more than 10 times, and the intensity of the spot measurement electroluminescence under the condition of 20mA is increased by more than 6 times.
  • Ni nanoparticles are separated from the solvent, quickly dried and immediately mixed with a high-purity trimethylaluminum source, the mass fraction of Ni nanoparticles is 45%, and ultrasonicated at 40°C for 40 minutes to obtain a trimethylaluminum source mixture with uniformly dispersed Ni nanoparticles Precursor;
  • the Ni nanoparticle trimethylaluminum source mixed precursor was spin-coated on the sapphire substrate at a speed of 4000 rpm by the spin coating method of the homogenizer, and a uniformly dispersed Ni with a thickness of 60 nm was formed on the substrate.
  • Trimethylaluminum source mixed precursor coating layer of nanoparticles
  • Example 1 The difference between this comparative example and Example 1 is that no Ni nanoparticles are added to the TMG source.
  • the surface roughness Ra of the epitaxial wafer obtained in this comparative example is 0.8, and the thickness uniformity of the epitaxial layer is 2.5%.
  • the half-maximum width of the 470nm blue light wave of the photoluminescence PL test is 20nm, and the wavelength uniformity std is 1.5nm.
  • the surface defect of the epitaxial wafer is 7 ⁇ 10 8 cm -2 , the luminance of electroluminescent spot measurement is 125, and the spot measurement voltage is 5.2V.
  • Example 1 The difference between this comparative example and Example 1 is that the GaN buffer layer is directly grown by conventional MOCVD epitaxy instead of spin-coating with TMG source.
  • the surface roughness Ra of the epitaxial wafer obtained in this comparative example is 1, the thickness uniformity of the epitaxial layer is 3%, the half-maximum width of the 470nm blue light wave of the photoluminescence PL test is 22nm, the wavelength uniformity std is 2nm, and the surface defect of the epitaxial wafer is 8 ⁇ 10 8 cm -2 , the luminance of electroluminescent spot measurement is 118, and the spot measurement voltage is 5.9V.
  • Example 1 of the present application comparative example 1 and comparative example 2 finally produced LED chips of the same size and found that the brightness of the embodiment 1 of the present application was increased by more than 2% compared with the comparative example 1, and the leakage IR yield was increased by 4%.
  • the results are shown in Table 1 .
  • this application spin-coats different uniformly dispersed metal nanoparticle coating layers, and at the same time combines MOCVD reaction chamber annealing and recrystallization, and the metal-organic source coating layer dispersed by nanomaterials gradually forms two types of crystal nuclei distributions to provide nucleation centers, epitaxy
  • the layer stress is gradually released, the lateral epitaxial growth is strengthened, the dislocation density extension of the epitaxial layer is suppressed, the defect density is reduced, the growth quality of the quantum well light-emitting layer is improved, the leakage performance and luminous efficiency are improved, and the uniformity of the light-emitting wavelength is improved at the same time, which can meet the requirements of Micro - LED epitaxial uniform performance requirements.
  • Ni nanoparticles were separated from the solvent, quickly dried and immediately mixed with a high-purity TMG source.
  • the mass fraction of Ni nanoparticles was 10%, and ultrasonicated at 40°C for 60 minutes to obtain a TMG source mixed precursor with uniformly dispersed Ni nanoparticles;
  • GaN buffer layer with a thickness of 25nm on a sapphire substrate at a temperature of 540°C and a growth pressure of 300torr.
  • the Ga source required for growth is a TMG source, and the growth atmosphere is an H2 atmosphere;
  • the required Ga source is a TMG source, and the growth atmosphere is an H2 atmosphere;
  • the mixed precursor of the Ni nanoparticle TMG source was spin-coated on the unintentionally doped GaN layer at a speed of 4000rpm by using a homogenizer spin coating method to form a uniform dispersion on the unintentionally doped GaN layer.
  • the TMG source mixed precursor coating layer of Ni nanoparticles then placed in the MOCVD reaction chamber, the pressure is set to 300torr, the TMG source is fed, the temperature rise is set to 1200°C, and NH 3 and H 2 are fed for annealing and recrystallization for 10s , the flow ratio of NH 3 and H 2 is 100:1, and a metal-organic source insertion layer with a thickness of 100 nm is formed on the unintentionally doped GaN layer;
  • Ga source is TMG source
  • growth atmosphere is H2 atmosphere
  • an InGaN/GaN multi-quantum well light-emitting layer under the condition of a growth pressure of 250 torr, which is an InGaN quantum well layer and a GaN quantum barrier layer that are periodically and alternately grown, and the repeat period of the light-emitting layer is 9.
  • the thickness of the InGaN quantum well layer is 3nm
  • the growth temperature is 750°C
  • the thickness of the GaN quantum barrier layer is 12nm
  • the growth temperature is 810°C;
  • a p-type AlGaN electron blocking layer with a thickness of 25nm at a temperature of 850°C and a growth pressure of 200torr.
  • the Ga source required for growth is a TMG source
  • the Al source is TMAl
  • the growth atmosphere is N2 atmosphere;
  • p-type AlGaN electron blocking layer On the p-type AlGaN electron blocking layer, grow a p-type GaN layer with a thickness of 50nm at a temperature of 930°C and a growth pressure of 200torr, with a Mg doping concentration of 5 ⁇ 10 19 cm -3 .
  • the required Ga source is TMG source, and the growth atmosphere is switched to H 2 atmosphere.
  • the inventors of the present case also coated different uniformly dispersed metal nanoparticles (such as Au, Ag, Fe, Co, Mn, Ti, Mg, Al, Ga, In, etc.) TMG source precursor layer on the unintentionally doped GaN layer.
  • the results are basically the same as in Example 14, the surface dislocation density of the epitaxial wafer is controlled below 5 ⁇ 10 8 cm -2 , and the surface roughness Ra of the epitaxial wafer is less than 0.5nm.
  • the Si 3 N 4 nanoparticles were separated from the solvent, quickly dried and immediately mixed with a high-purity TMG source, the mass fraction of Si 3 N 4 nanoparticles was 10%, and ultrasonicated at 25°C for 30 minutes to obtain uniformly dispersed Si 3 N 4 nanoparticles TMG source mixed precursor;
  • GaN buffer layer with a thickness of 25nm on a sapphire substrate at a temperature of 540°C and a growth pressure of 300torr.
  • the Ga source required for growth is a TMG source, and the growth atmosphere is an H2 atmosphere;
  • the required Ga source is a TMG source, and the growth atmosphere is an H2 atmosphere;
  • the Si 3 N 4 nanoparticle TMG source mixed precursor was spin-coated on the unintentionally doped GaN layer at a speed of 4000 rpm by using the spin coating method of a homogenizer, and on the unintentionally doped GaN layer.
  • TMG source mixed precursor coating layer uniformly dispersing Si 3 N 4 nanoparticles; then place it in the MOCVD reaction chamber, set the pressure to 300torr, feed the TMG source, set the temperature rise to 1200°C, and feed NH 3 and H 2 annealing and recrystallization for 50 s, the flow ratio of NH 3 and H 2 is 40:1, and a metal-organic source insertion layer with a thickness of 60 nm is formed on the unintentionally doped GaN layer;
  • Ga source is TMG source
  • growth atmosphere is H2 atmosphere
  • an InGaN/GaN multi-quantum well light-emitting layer under the condition of a growth pressure of 250 torr, which is an InGaN quantum well layer and a GaN quantum barrier layer that are periodically and alternately grown, and the repeat period of the light-emitting layer is 9.
  • the thickness of the InGaN quantum well layer is 3nm
  • the growth temperature is 750°C
  • the thickness of the GaN quantum barrier layer is 12nm
  • the growth temperature is 810°C;
  • a p-type AlGaN electron blocking layer with a thickness of 25nm at a temperature of 850°C and a growth pressure of 200torr.
  • the Ga source required for growth is a TMG source
  • the Al source is TMAl
  • the growth atmosphere is N2 atmosphere;
  • p-type AlGaN electron blocking layer On the p-type AlGaN electron blocking layer, grow a p-type GaN layer with a thickness of 50nm at a temperature of 930°C and a growth pressure of 200torr, with a Mg doping concentration of 5 ⁇ 10 19 cm -3 .
  • the required Ga source is TMG source, and the growth atmosphere is switched to H 2 atmosphere.
  • the inventors of this case also spin-coated different uniformly dispersed inorganic nanoparticles (such as SiO 2 , TiN, BN, AlN, InN, ScAlN, etc.) basically the same.
  • Al 2 O 3 nanoparticles Separate Al 2 O 3 nanoparticles from the solvent, quickly dry and immediately mix with high-purity TMG source, the mass fraction of Al 2 O 3 nanoparticles is 15%, and ultrasonically 60min at 15°C to obtain uniform dispersion of Al 2 O 3 nanoparticles TMG source mixed precursor;
  • GaN buffer layer with a thickness of 25nm on a sapphire substrate at a temperature of 540°C and a growth pressure of 300torr.
  • the Ga source required for growth is a TMG source, and the growth atmosphere is an H2 atmosphere;
  • the required Ga source is a TMG source, and the growth atmosphere is an H2 atmosphere;
  • the Al2O3 nanoparticle TMG source mixed precursor was spin-coated on the unintentionally doped GaN layer at a speed of 4000rpm by using a homogenizer spin coating method, and on the unintentionally doped GaN layer.
  • TMG source mixed precursor coating layer with evenly dispersed Al 2 O 3 nanoparticles then place it in the MOCVD reaction chamber, set the pressure to 300torr, feed the TMG source, set the temperature rise to 1200°C, and feed NH 3 and H 2 annealed and recrystallized for 100s, the flow ratio of NH 3 and H 2 was 10:1, and a metal-organic source insertion layer with a thickness of 10 nm was formed on the unintentionally doped GaN layer;
  • Ga source is TMG source
  • growth atmosphere is H2 atmosphere
  • an InGaN/GaN multi-quantum well light-emitting layer under the condition of a growth pressure of 250 torr, which is an InGaN quantum well layer and a GaN quantum barrier layer that are periodically and alternately grown, and the repeat period of the light-emitting layer is 9.
  • the thickness of the InGaN quantum well layer is 3nm
  • the growth temperature is 760°C
  • the thickness of the GaN quantum barrier layer is 12nm
  • the growth temperature is 810°C;
  • a p-type AlGaN electron blocking layer with a thickness of 25nm at a temperature of 850°C and a growth pressure of 200torr.
  • the Ga source required for growth is a TMG source
  • the Al source is TMAl
  • the growth atmosphere is N2 atmosphere;
  • p-type AlGaN electron blocking layer On the p-type AlGaN electron blocking layer, grow a p-type GaN layer with a thickness of 50nm at a temperature of 930°C and a growth pressure of 200torr, with a Mg doping concentration of 5 ⁇ 10 19 cm -3 .
  • the required Ga source is TMG source, and the growth atmosphere is switched to H 2 atmosphere.
  • the inventors of the present case also spin-coated different uniformly dispersed metal oxide nanoparticles (such as ZnO, Fe 3 O 4 , Ta 2 O 5 , SnO 2 , ZrO 2 , etc.) TMG source precursor layers on unintentionally doped GaN layers.
  • the result is basically the same as in Example 16.
  • the graphene nanoparticles are separated from the solvent, quickly dried and immediately mixed with a high-purity TMG source.
  • the mass fraction of the graphene nanoparticles is 5%, and ultrasonicated at 25°C for 45 minutes to obtain a TMG source mixed precursor with uniformly dispersed graphene nanoparticles;
  • GaN buffer layer with a thickness of 25nm on a sapphire substrate at a temperature of 540°C and a growth pressure of 300torr.
  • the Ga source required for growth is a TMG source, and the growth atmosphere is an H2 atmosphere;
  • the required Ga source is a TMG source, and the growth atmosphere is an H2 atmosphere;
  • the graphene nanoparticle TMG source mixed precursor was spin-coated on the unintentionally doped GaN layer at a speed of 4000rpm by means of a homogenizer spin coating method to form a uniform
  • the TMG source mixed precursor coating layer of dispersed graphene nanoparticles then placed in the MOCVD reaction chamber, the pressure is set to 300torr, the TMG source is fed, the temperature rise is set to 1200°C, and NH 3 and H 2 are fed into the annealing heavy Crystallization for 100s, the flow ratio of NH3 and H2 is 20:1, and a metal-organic source insertion layer with a thickness of 10nm is formed on the unintentionally doped GaN layer;
  • Ga source is TMG source
  • growth atmosphere is H2 atmosphere
  • an InGaN/GaN multi-quantum well light-emitting layer under the condition of a growth pressure of 250 torr, which is an InGaN quantum well layer and a GaN quantum barrier layer that are periodically and alternately grown, and the repeat period of the light-emitting layer is 9.
  • the thickness of the InGaN quantum well layer is 3nm
  • the growth temperature is 760°C
  • the thickness of the GaN quantum barrier layer is 12nm
  • the growth temperature is 810°C;
  • a p-type AlGaN electron blocking layer with a thickness of 25nm at a temperature of 850°C and a growth pressure of 200torr.
  • the Ga source required for growth is a TMG source
  • the Al source is TMAl
  • the growth atmosphere is N2 atmosphere;
  • p-type AlGaN electron blocking layer On the p-type AlGaN electron blocking layer, grow a p-type GaN layer with a thickness of 50nm at a temperature of 930°C and a growth pressure of 200torr, with a Mg doping concentration of 5 ⁇ 10 19 cm -3 .
  • the required Ga source is TMG source, and the growth atmosphere is switched to H 2 atmosphere.
  • GaN nanoparticles are separated from the solvent, quickly dried and immediately mixed with a high-purity TMG source.
  • the mass fraction of GaN nanoparticles is 24%, and ultrasonicated at 5°C for 50 minutes to obtain a TMG source mixed precursor with uniformly dispersed GaN nanoparticles;
  • GaN buffer layer with a thickness of 25nm on a silicon carbide substrate at a temperature of 540°C and a growth pressure of 300torr.
  • the Ga source required for growth is a TMG source, and the growth atmosphere is an H2 atmosphere;
  • the required Ga source is a TMG source, and the growth atmosphere is an H2 atmosphere;
  • the mixed precursor of the GaN nanoparticle TMG source was spin-coated on the unintentionally doped GaN layer at a speed of 3000rpm by the spin-coating method of a homogenizer, and a uniform dispersion was formed on the unintentionally doped GaN layer.
  • the TMG source mixed precursor coating layer of GaN nanoparticles then placed in the MOCVD reaction chamber, the pressure is set to 400torr, the TMG source is fed, the temperature rise is set to 1000°C, and NH 3 and H 2 are fed for annealing and recrystallization for 80s , the flow ratio of NH 3 and H 2 was 30:1, and a metal-organic source insertion layer with a thickness of 20 nm was formed on the unintentionally doped GaN layer.
  • Ga source is TMG source
  • growth atmosphere is H2 atmosphere
  • the n-type GaN layer grow an InGaN/GaN multi-quantum well light-emitting layer under the condition that the growth pressure is 300 torr, which is an InGaN quantum well layer and a GaN quantum barrier layer that are periodically and alternately grown, and the light-emitting layer has a repeat period of 10.
  • the thickness of the InGaN quantum well layer is 6nm, and the growth temperature is 800°C; the thickness of the GaN quantum barrier layer is 20nm, and the growth temperature is 850°C;
  • a p-type AlGaN electron blocking layer with a thickness of 50nm under the conditions of a temperature of 800°C and a growth pressure of 400torr.
  • the Ga source required for growth is a TMG source
  • the Al source is TMAl
  • the growth atmosphere is N2 atmosphere;
  • p-type AlGaN electron blocking layer On the p-type AlGaN electron blocking layer, grow a p-type GaN layer with a thickness of 20nm at a temperature of 800°C and a growth pressure of 400torr, with a Mg doping concentration of 1 ⁇ 10 18 cm -3 .
  • the required Ga source is TMG source, and the growth atmosphere is switched to H 2 atmosphere.
  • the perovskite Ti 3 SiC 2 nanoparticles were separated from the solvent, quickly dried and immediately mixed with a high-purity TMG source.
  • the mass fraction of the perovskite Ti 3 SiC 2 nanoparticles was 18%, and ultrasonicated at 40°C for 20 minutes to obtain uniformly dispersed calcium TMG source mixed precursor of titanite Ti 3 SiC 2 nanoparticles;
  • AlN buffer layer with a thickness of 25nm on a silicon substrate at a temperature of 540°C and a growth pressure of 300torr.
  • the Al source required for growth is a TMAl source, and the growth atmosphere is a H2 atmosphere;
  • the required Ga source is a TMG source, and the growth atmosphere is an H2 atmosphere;
  • the perovskite Ti 3 SiC 2 nanoparticle TMG source mixed precursor was spin-coated on the unintentionally doped GaN layer at a speed of 3000 rpm by using a homogenizer spin coating method.
  • a TMG source mixed precursor coating layer with uniformly dispersed perovskite Ti 3 SiC 2 nanoparticles is formed; then placed in the MOCVD reaction chamber, the pressure is set to 300torr, the TMG source is introduced, and the temperature rise is set to 500°C , pass through NH 3 and H 2 for annealing and recrystallization for 100s, the flow ratio of NH 3 and H 2 is 50:1, and a metal-organic source insertion layer with a thickness of 30nm is formed on the unintentionally doped GaN layer.
  • n-type GaN layer with a thickness of 4 ⁇ m under the conditions of a temperature of 1070°C and a growth pressure of 100 torr.
  • the doping concentration of Si is 5 ⁇ 10 19 cm -3
  • the required Ga source is TMG source
  • growth atmosphere is H2 atmosphere;
  • an InGaN/GaN multi-quantum well light-emitting layer under the condition of a growth pressure of 100 torr, which is an InGaN quantum well layer and a GaN quantum barrier layer that are periodically and alternately grown, and the light-emitting layer repeat period is 20.
  • the thickness of the InGaN quantum well layer is 2nm, and the growth temperature is 900°C; the thickness of the GaN quantum barrier layer is 6nm, and the growth temperature is 900°C;
  • a p-type AlGaN electron blocking layer with a thickness of 150nm under the conditions of a temperature of 1000°C and a growth pressure of 100torr.
  • the Ga source required for growth is a TMG source
  • the Al source is TMAl
  • the growth atmosphere is N2 atmosphere;
  • p-type AlGaN electron blocking layer On the p-type AlGaN electron blocking layer, grow a p-type GaN layer with a thickness of 100nm at a temperature of 1000°C and a growth pressure of 100torr, with a Mg doping concentration of 5 ⁇ 10 20 cm -3 .
  • the required Ga source is TMG source, and the growth atmosphere is switched to H 2 atmosphere.
  • the polystyrene nanoparticles are separated from the solvent, quickly dried and immediately mixed with a high-purity TMG source.
  • the mass fraction of polystyrene nanoparticles is 50%, and ultrasonicated at 40°C for 20 minutes to obtain a uniformly dispersed TMG source of polystyrene nanoparticles.
  • GaN buffer layer with a thickness of 25nm on a sapphire substrate at a temperature of 540°C and a growth pressure of 300torr.
  • the Ga source required for the growth is a TMAl source, and the growth atmosphere is a H2 atmosphere;
  • the required Ga source is a TMG source, and the growth atmosphere is an H2 atmosphere;
  • the polystyrene nanoparticle dimethyl ethyl indium source mixed precursor was spin-coated on the unintentionally doped GaN layer at a speed of 5000 rpm by using the spin coating method of the homogenizer.
  • a dimethyl ethyl indium source mixed precursor coating layer with uniformly dispersed polystyrene nanoparticles is formed on the heterogeneous GaN layer; then placed in the MOCVD reaction chamber, the pressure is set to 200torr, and dimethyl ethyl indium is introduced.
  • n-type GaN layer with a thickness of 4 ⁇ m under the conditions of a temperature of 1070°C and a growth pressure of 100 torr.
  • the doping concentration of Si is 5 ⁇ 10 19 cm -3
  • the required Ga source is TMG source
  • growth atmosphere is H2 atmosphere;
  • an InGaN/GaN multi-quantum well light-emitting layer under the condition of a growth pressure of 100 torr, which is an InGaN quantum well layer and a GaN quantum barrier layer that are periodically and alternately grown, and the light-emitting layer repeat period is 20.
  • the thickness of the InGaN quantum well layer is 2nm, and the growth temperature is 900°C; the thickness of the GaN quantum barrier layer is 6nm, and the growth temperature is 900°C;
  • a p-type AlGaN electron blocking layer with a thickness of 150nm under the conditions of a temperature of 1000°C and a growth pressure of 100torr.
  • the Ga source required for growth is a TMG source
  • the Al source is TMAl
  • the growth atmosphere is N2 atmosphere;
  • p-type AlGaN electron blocking layer On the p-type AlGaN electron blocking layer, grow a p-type GaN layer with a thickness of 100nm at a temperature of 1000°C and a growth pressure of 100torr, with a Mg doping concentration of 5 ⁇ 10 20 cm -3 .
  • the required Ga source is TMG source, and the growth atmosphere is switched to H 2 atmosphere.
  • Ni nanoparticles were separated from the solvent, quickly dried and immediately mixed with a high-purity TMG source.
  • the mass fraction of Ni nanoparticles was 10%, and ultrasonicated at 40°C for 60 minutes to obtain a TMG source mixed precursor with uniformly dispersed Ni nanoparticles;
  • GaN buffer layer with a thickness of 25nm on a sapphire substrate at a temperature of 540°C and a growth pressure of 300torr.
  • the Ga source required for growth is a TMG source, and the growth atmosphere is an H2 atmosphere;
  • the required Ga source is a TMG source, and the growth atmosphere is an H2 atmosphere;
  • the Ga source is TMG source, and the growth atmosphere is H2 atmosphere;
  • the mixed precursor of the Ni nanoparticle TMG source was spin-coated on the n-type GaN layer at a speed of 4000 rpm by using the spin-coating method of a homogenizer, and uniformly dispersed Ni nanoparticles were formed on the n-type GaN layer.
  • TMG source mixed with the precursor coating layer; then placed in the MOCVD reaction chamber, the pressure was set to 300torr, the TMG source was fed, the temperature was set to 1200°C, and NH 3 and H 2 were fed for annealing and recrystallization for 10s, NH 3 and The flow ratio of H2 is 10:1, and a metal-organic source insertion layer 100 with a thickness of 60 nm is formed on the n-type GaN layer;
  • the InGaN/GaN multi-quantum well light-emitting layer is then grown, which is an InGaN quantum well layer and a GaN quantum barrier layer that are periodically and alternately grown.
  • the repetition period of the light-emitting layer is 9, and the InGaN quantum well layer
  • the thickness is 3nm
  • the growth temperature is 780°C
  • the thickness of the GaN quantum barrier layer is 12nm
  • the growth temperature is 860°C;
  • a p-type AlGaN electron barrier layer with a thickness of 25nm under the conditions of a temperature of 850°C and a growth pressure of 200torr.
  • the Ga source required for growth is a TMG source.
  • Al source is TMAl, growth atmosphere is N2 atmosphere;
  • a p-type GaN layer with a thickness of 50nm at a temperature of 930°C and a growth pressure of 200torr, with a Mg doping concentration of 5 ⁇ 10 19 cm -3 .
  • the Ga source is TMG source, and the growth atmosphere is switched to H2 atmosphere.
  • Ni nanoparticles were separated from the solvent, quickly dried and immediately mixed with a high-purity TMG source.
  • the mass fraction of Ni nanoparticles was 10%, and ultrasonicated at 40°C for 60 minutes to obtain a TMG source mixed precursor with uniformly dispersed Ni nanoparticles;
  • GaN buffer layer with a thickness of 25nm on a sapphire substrate at a temperature of 540°C and a growth pressure of 300torr.
  • the Ga source required for growth is a TMG source, and the growth atmosphere is an H2 atmosphere;
  • the required Ga source is a TMG source, and the growth atmosphere is an H2 atmosphere;
  • the Ga source is TMG source, and the growth atmosphere is H2 atmosphere;
  • the mixed precursor of the Ni nanoparticle TMG source was spin-coated on the n-type GaN layer at a speed of 4000 rpm by using the spin-coating method of a homogenizer, and uniformly dispersed Ni nanoparticles were formed on the n-type GaN layer.
  • TMG source mixed with the precursor coating layer; then placed in the MOCVD reaction chamber, the pressure was set to 600torr, the TMG source was fed, the temperature was set to 1000°C, and NH 3 and H 2 were fed for annealing and recrystallization for 30s, NH 3 and The flow ratio of H 2 is 50:1, and a metal-organic source insertion layer 100 with a thickness of 60 nm is formed on the n-type GaN layer;
  • a quantum barrier modification layer with a thickness of 50nm and a thickness of 100nm under the conditions of temperature 750°C, growth pressure 350torr and temperature 950°C, growth pressure 150torr respectively, Construct a quantum barrier modification layer, and then grow a layer of InGaN quantum well layer with a thickness of 4nm under the conditions of a temperature of 820°C and a growth pressure of 300torr to form the first light-emitting layer;
  • the InGaN/GaN multi-quantum well light-emitting layer under the condition of a growth pressure of 150 torr, which is an InGaN quantum well layer and a GaN quantum barrier layer that are periodically and alternately grown.
  • the repeat period of the light-emitting layer is 9.
  • the InGaN quantum well layer The thickness is 3nm, the growth temperature is 785°C, the thickness of the GaN quantum barrier layer is 12nm, and the growth temperature is 865°C;
  • a p-type AlGaN electron barrier layer with a thickness of 25nm under the conditions of a temperature of 850°C and a growth pressure of 200torr.
  • the Ga source required for growth is a TMG source.
  • Al source is TMAl, growth atmosphere is N2 atmosphere;
  • a p-type GaN layer with a thickness of 50nm at a temperature of 930°C and a growth pressure of 200torr, with a Mg doping concentration of 5 ⁇ 10 19 cm -3 .
  • the Ga source is TMG source, and the growth atmosphere is switched to H2 atmosphere.
  • the coating layer is formed by spin-coating the TMG source of dispersed nanoparticles, combined with the quantum barrier modification layer.
  • the quantum barrier modification layer is grown by lateral epitaxy, and the nanostructure of the MO source insertion layer is quickly filled.
  • Example 22 first adopts the vertical epitaxial growth process to increase the nanostructure size of the MO source insertion layer to form a quantum dot light-emitting layer, which can meet different performance requirements of LEDs.
  • Al 2 O 3 nanoparticles Separate Al 2 O 3 nanoparticles from the solvent, quickly dry and immediately mix with high-purity TMG source, the mass fraction of Al 2 O 3 nanoparticles is 15%, and ultrasonically 60min at 15°C to obtain uniform dispersion of Al 2 O 3 nanoparticles TMG source mixed precursor;
  • GaN buffer layer with a thickness of 25nm on a sapphire substrate at a temperature of 540°C and a growth pressure of 300torr.
  • the Ga source required for growth is a TMG source, and the growth atmosphere is an H2 atmosphere;
  • the required Ga source is a TMG source, and the growth atmosphere is an H2 atmosphere;
  • the Ga source is TMG source, and the growth atmosphere is H2 atmosphere;
  • the SiC nanoparticle TMG source mixed precursor was spin-coated on the n-type GaN layer at a speed of 4000 rpm by using the spin-coating method of a homogenizer to form a uniform dispersion of SiC nanoparticles on the n-type GaN layer.
  • TMG source mixed with the precursor coating layer then placed in the MOCVD reaction chamber, the pressure was set to 300torr, the TMG source was fed, the temperature was set to 1200°C, and NH 3 and H 2 were fed for annealing and recrystallization for 80s, NH 3 and The flow ratio of H2 was 80:1, and a metal-organic source insertion layer with a thickness of 60nm was formed on the n-type GaN layer.
  • the InGaN/GaN multi-quantum well light-emitting layer is then grown, which is an InGaN quantum well layer and a GaN quantum barrier layer that are periodically and alternately grown.
  • the repetition period of the light-emitting layer is 9, and the InGaN quantum well layer
  • the thickness is 3nm
  • the growth temperature is 780°C
  • the thickness of the GaN quantum barrier layer is 12nm
  • the growth temperature is 860°C;
  • a p-type AlGaN electron barrier layer with a thickness of 25nm under the conditions of a temperature of 850°C and a growth pressure of 200torr.
  • the Ga source required for growth is a TMG source.
  • Al source is TMAl, growth atmosphere is N2 atmosphere;
  • a p-type GaN layer with a thickness of 50nm at a temperature of 930°C and a growth pressure of 200torr, with a Mg doping concentration of 5 ⁇ 10 19 cm -3 .
  • the Ga source is TMG source, and the growth atmosphere is switched to H2 atmosphere.
  • the inventors of this case also spin-coated different uniformly dispersed inorganic nanoparticles (such as Si, C, TiC, WC, B 4 C, etc.) TMG source precursor layers on the n-type GaN layer, and the results were basically the same as in Example 21.
  • uniformly dispersed inorganic nanoparticles such as Si, C, TiC, WC, B 4 C, etc.
  • the WC- CO nanoparticles were separated from the solvent, quickly dried and immediately mixed with a high-purity TMG source, the mass fraction of WC- CO nanoparticles was 40%, and ultrasonicated at 40°C for 60 min to obtain uniformly dispersed WC- CO nanoparticles.
  • TMG source mixed precursor TMG source mixed precursor
  • GaN buffer layer with a thickness of 25nm on a sapphire substrate at a temperature of 540°C and a growth pressure of 300torr.
  • the Ga source required for growth is a TMG source, and the growth atmosphere is an H2 atmosphere;
  • the required Ga source is a TMG source, and the growth atmosphere is an H2 atmosphere;
  • the Ga source is TMG source, and the growth atmosphere is H2 atmosphere;
  • the WC- CO nanoparticle TMG source mixed precursor was spin-coated on the n-type GaN layer at a speed of 4000 rpm by using a homogenizer spin-coating method to form a uniformly dispersed WC on the n-type GaN layer.
  • the pressure is set to 200torr
  • the TMG source is fed
  • the temperature rise is set to 1000°C
  • NH 3 and H 2 are fed into the annealing heavy
  • the flow ratio of NH3 and H2 was 30:1, and a metal-organic source insertion layer with a thickness of 60nm was formed on the n-type GaN layer.
  • the InGaN/GaN multi-quantum well light-emitting layer is then grown, which is an InGaN quantum well layer and a GaN quantum barrier layer that are periodically and alternately grown.
  • the repetition period of the light-emitting layer is 9, and the InGaN quantum well layer
  • the thickness is 3nm
  • the growth temperature is 780°C
  • the thickness of the GaN quantum barrier layer is 12nm
  • the growth temperature is 860°C;
  • a p-type AlGaN electron barrier layer with a thickness of 25nm under the conditions of a temperature of 850°C and a growth pressure of 200torr.
  • the Ga source required for growth is a TMG source.
  • Al source is TMAl, growth atmosphere is N2 atmosphere;
  • a p-type GaN layer with a thickness of 50nm at a temperature of 930°C and a growth pressure of 200torr, with a Mg doping concentration of 5 ⁇ 10 19 cm -3 .
  • the Ga source is TMG source, and the growth atmosphere is switched to H2 atmosphere.
  • the MoS 2 nanoparticles were separated from the solvent, quickly dried and immediately mixed with a high-purity TMG source.
  • the mass fraction of MoS 2 nanoparticles was 40%, and ultrasonicated at 40°C for 60 minutes to obtain a TMG source mixed precursor with uniformly dispersed MoS 2 nanoparticles;
  • GaN buffer layer with a thickness of 25nm on a ZnO substrate at a temperature of 540°C and a growth pressure of 300torr.
  • the Ga source required for growth is a TMG source, and the growth atmosphere is an H2 atmosphere;
  • the required Ga source is a TMG source, and the growth atmosphere is an H2 atmosphere;
  • the Ga source is TMG source, and the growth atmosphere is H2 atmosphere;
  • the MoS2 nanoparticle trimethylaluminum source mixed precursor was spin-coated on the n-type GaN layer at a speed of 4000rpm by the spin-coating method of a homogenizer, and a uniform dispersion was formed on the n-type GaN layer.
  • Trimethylaluminum source mixed precursor coating layer of MoS2 nanoparticles then placed in the MOCVD reaction chamber, the pressure is set to 300torr, the TMAl source is fed, the temperature rise is set to 500°C, and NH 3 and H 2 are fed Annealing and recrystallization for 80s, the flow ratio of NH 3 and H 2 is 80:1, and a metal-organic source insertion layer with a thickness of 30nm is formed on the n-type GaN layer.
  • a quantum barrier modification layer with a thickness of 20nm and a thickness of 80nm under the conditions of temperature 720°C, growth pressure 350torr and temperature 850°C, growth pressure 150torr, respectively, Construct a quantum barrier modification layer, and then grow a layer of InGaN quantum well layer with a thickness of 6nm under the conditions of a temperature of 760°C and a growth pressure of 300torr to form the first light-emitting layer;
  • the InGaN/GaN multi-quantum well light-emitting layer is then grown, which is an InGaN quantum well layer and a GaN quantum barrier layer that are periodically and alternately grown.
  • the repetition period of the light-emitting layer is 9, and the InGaN quantum well layer
  • the thickness is 3nm
  • the growth temperature is 750°C
  • the thickness of the GaN quantum barrier layer is 12nm
  • the growth temperature is 810°C;
  • a p-type AlGaN electron barrier layer with a thickness of 25nm under the conditions of a temperature of 850°C and a growth pressure of 200torr.
  • the Ga source required for growth is a TMG source.
  • Al source is TMAl, growth atmosphere is N2 atmosphere;
  • a p-type GaN layer with a thickness of 50nm at a temperature of 930°C and a growth pressure of 200torr, with a Mg doping concentration of 5 ⁇ 10 19 cm -3 .
  • the Ga source is TMG source, and the growth atmosphere is switched to H2 atmosphere.
  • Ni nanoparticles were separated from the solvent, quickly dried and immediately mixed with a high-purity TMG source.
  • the mass fraction of Ni nanoparticles was 10%, and ultrasonicated at 40°C for 60 minutes to obtain a TMG source mixed precursor with uniformly dispersed Ni nanoparticles;
  • a GaN buffer layer with a thickness of 25nm under the conditions of a temperature of 540°C and a growth pressure of 300torr.
  • the Ga source required for growth is a TMG source, and the growth atmosphere is an H2 atmosphere;
  • the GaN buffer layer On the GaN buffer layer, under the conditions of a temperature of 1080°C and a growth pressure of 200 torr, an unintentionally doped GaN layer with a thickness of 3 ⁇ m is grown, the required Ga source is a TMG source, and the growth atmosphere is an H2 atmosphere;
  • An n-type GaN layer with a thickness of 3 ⁇ m was grown on the non-doped nitride layer at a temperature of 1060°C and a growth pressure of 200 torr, and the doping concentration of Si was 8 ⁇ 10 18 cm -3 .
  • the required Ga source is TMG source, and the growth atmosphere is H2 atmosphere;
  • the n-type GaN layer On the n-type GaN layer, grow an InGaN/GaN multi-quantum well light-emitting layer under the condition that the growth pressure is 250 torr, which is an InGaN quantum well layer and a GaN quantum barrier layer that are periodically and alternately grown, and the repeat period of the light-emitting layer is 9.
  • the thickness of the InGaN quantum well layer is 3nm
  • the growth temperature is 750°C
  • the thickness of the GaN quantum barrier layer is 12nm
  • the growth temperature is 815°C;
  • a p-type AlGaN electron blocking layer with a thickness of 25nm at a temperature of 850°C and a growth pressure of 200torr.
  • the Ga source required for growth is a TMG source
  • the Al source is TMAl
  • the growth atmosphere is N2 atmosphere;
  • a p-type GaN front layer with a thickness of 100nm at a temperature of 930°C and a growth pressure of 200torr, with a Mg doping concentration of 5 ⁇ 10 19 cm -3 , and grow
  • the required Ga source is TMG source, and the growth atmosphere is switched to H2 atmosphere.
  • the Ni nanoparticle TMG source mixed precursor was spin-coated on the p-type GaN front layer by spin-coating method at a speed of 4000rpm, forming a thickness of 20nm TMG source mixed precursor coating layer with uniformly dispersed Ni nanoparticles;
  • step 12 On the epitaxial wafer obtained in step 11), grow a p-type GaN rear layer with a thickness of 20 nm under the conditions of a temperature of 930°C and a growth pressure of 200 torr, with a Mg doping concentration of 1 ⁇ 10 19 cm -3 , and grow
  • the required Ga source is TMG source, and the growth atmosphere is switched to H2 atmosphere;
  • step 13) Place the epitaxial wafer obtained in step 12) in an O 2 atmosphere, and anneal at 560° C. for 30 min to obtain an LED epitaxial wafer with a low-ohmic contact p-type GaN layer.
  • this embodiment differs in that the substrate is replaced by a gallium nitride substrate.
  • step 12 On the epitaxial wafer obtained in step 11), grow a p-type GaN rear layer with a thickness of 2nm at a temperature of 800°C and a growth pressure of 400torr, with a Mg doping concentration of 1 ⁇ 10 18 cm -3 , and grow
  • the required Ga source is TMG source, and the growth atmosphere is switched to H2 atmosphere;
  • step 13) Place the epitaxial wafer obtained in step 12) in an O 2 atmosphere, and anneal at 350° C. for 60 min to obtain an LED epitaxial wafer with a low-ohmic contact p-type GaN layer.
  • this embodiment differs in that:
  • step 12 On the epitaxial wafer obtained in step 11), grow a p-type GaN rear layer with a thickness of 10 nm under the conditions of a temperature of 1000°C and a growth pressure of 100 torr, with a Mg doping concentration of 5 ⁇ 10 20 cm -3 , and grow
  • the required Ga source is TMG source, and the growth atmosphere is switched to H2 atmosphere;
  • step 13) Place the epitaxial wafer obtained in step 12) in an O 2 atmosphere, and anneal at 950° C. for 1 min to obtain an LED epitaxial wafer with a low-ohmic contact p-type GaN layer.
  • the circular transmission line model test shows that the ohmic contact resistance between the p-type GaN layer and the transparent conductive material ITO is on the order of 10 -5 ⁇ /cm, compared with the conventional p Type GaN and transparent conductive material ITO are reduced by an order of magnitude, respectively 4.2 ⁇ 10 -5 ⁇ /cm, 5.5 ⁇ 10 -5 ⁇ /cm and 3.5 ⁇ 10 -5 ⁇ /cm, blue LED chips with a size of 350mil ⁇ 350min in Under the working condition of 20mAa current, the voltage drops by 0.02V, 0.04V and 0.02V.
  • the experimental results show that the doping concentration of p-type GaN in this embodiment only needs to reach 10 18 cm -3 to achieve low ohmic contact resistance, while conventional p-type GaN The doping concentration must reach at least 5 ⁇ 10 19 cm -3 or more.
  • Example 14 The difference between this comparative example and Example 14 lies in that: TMG source spin coating is not used, and a GaN stress relief buffer layer is not grown.
  • the surface dislocation density of the epitaxial wafer obtained in this comparative example was controlled to be 8.8 ⁇ 10 8 cm -2 , and the surface roughness Ra of the epitaxial wafer was 0.7nm.
  • Example 14 The difference between this comparative example and Example 14 lies in that a 100 nm GaN stress relief buffer layer is directly grown by MOCVD epitaxial growth instead of using TMG source spin coating.
  • the surface dislocation density of the epitaxial wafer obtained in this comparative example was controlled to be 6.8 ⁇ 10 8 cm -2 , and the surface roughness Ra of the epitaxial wafer was 0.7nm.
  • Example 14 The difference between this comparative example and Example 14 is that no Ni nanoparticles are added to the TMG source.
  • the surface dislocation density of the epitaxial wafer obtained in this comparative example was controlled to be 5.2 ⁇ 10 8 cm -2 , and the surface roughness Ra of the epitaxial wafer was 0.7nm.
  • Example 14 The difference between this comparative example and Example 14 is that it does not include placing the substrate with the MO source coating layer in the MOCVD reaction chamber in step 4), and does not perform annealing and recrystallization.
  • the surface of the epitaxial wafer obtained in this comparative example showed densely distributed pit defects, the dislocation density was controlled to be 9.8 ⁇ 10 8 cm -2 , and the surface roughness Ra of the epitaxial wafer was 1.2nm.
  • Example 14 and Comparative Example 3, Comparative Example 4, Comparative Example 5, and Comparative Example 6 are confirmed by testing as shown in Table 2 below. It can be found that the embodiment has higher brightness and lower brightness under the same current test conditions. voltage, and has high antistatic properties.
  • the LED epitaxial wafer preparation method in this application is not limited to the above-mentioned embodiment, which is a preferred embodiment of this application, but as long as the underlying structure is epitaxially grown by spin-coating nanoparticle precursors, it belongs to this application. scope of protection.

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Abstract

The present application discloses a semiconductor epitaxial wafer and a manufacturing method therefor. The manufacturing method comprises: providing a group III metal organic source mixed precursor containing a uniformly dispersed nano material; and at least coating the mixed precursor between a substrate and a semiconductor epitaxial structure, or coating same between at least two functional layers of the semiconductor epitaxial structure, and then performing, in a mixed atmosphere of a group V element source and a reducing gas, annealing recrystallization on a structure having a group III metal organic source mixed precursor coated layer, so that uniformly distributed nano material and group III-V compound nano growth structure are formed to obtain a semiconductor epitaxial wafer. According to the present application, by means of the group III metal organic source mixed precursor coated layer in combined with the annealing recrystallization, a nucleation center having the uniformly distributed nano material and group III-V compound nano growth structure is formed, and other epitaxial layer structures are grown on this basis, so that the growth quality of epitaxial layers can be improved, and a wide application prospect is achieved.

Description

一种半导体外延片及其制备方法A kind of semiconductor epitaxial wafer and preparation method thereof
本申请基于并要求于2021年11月26日递交的申请号为202111427469.X、发明名称为“高质量半导体外延片及其制备方法”,以及申请号为202111422413.5、发明名称为“一种半导体外延片及其制备方法与应用”的两件中国专利申请的优先权。This application is based on and requires the application number 202111427469.X, the title of the invention is "High Quality Semiconductor Epitaxial Wafer and Its Preparation Method", and the application number 202111422413.5, the title of the invention is "A Semiconductor Epitaxial Wafer" submitted on November 26, 2021. Tablets and their preparation methods and applications" of the priority of two Chinese patent applications.
技术领域technical field
本申请涉及一种半导体外延片及其制备方法,属于半导体材料外延技术领域。The application relates to a semiconductor epitaxial wafer and a preparation method thereof, belonging to the technical field of semiconductor material epitaxy.
背景技术Background technique
III-V族化合物半导体材料在光电子器件、光电集成、超高速微电子器件和超高频微波器件及电路上得到重要应用,有广阔前景。由于III族氮化物一般在蓝宝石或SiC等异质衬底上进行异质外延,不同材料之间的晶格常熟和热失配会产生位错或缺陷,并随着外延层的生长而向上延伸,这些位错在器件工作时表现为非辐射复合中心而影响器件效率,同时作为漏电通道引起漏电流增大而使器件迅速老化,影响器件的工作效率及寿命,制约了其在半导体电子领域中的应用;此外,随着Micro-LED显示应用领域的空前发展,对外延均匀性提出更高的需求。III-V compound semiconductor materials have been widely used in optoelectronic devices, optoelectronic integration, ultra-high-speed microelectronic devices and ultra-high frequency microwave devices and circuits, and have broad prospects. Since III-nitrides are generally heteroepitaxy on heterogeneous substrates such as sapphire or SiC, the lattice constant and thermal mismatch between different materials will generate dislocations or defects, which extend upward with the growth of the epitaxial layer , these dislocations behave as non-radiative recombination centers when the device is working, which affects the efficiency of the device. At the same time, as a leakage channel, the leakage current increases and the device ages rapidly, affecting the working efficiency and life of the device, which restricts its application in the field of semiconductor electronics. In addition, with the unprecedented development of Micro-LED display applications, higher requirements are placed on epitaxial uniformity.
GaN基发光二极管LED是一种半导体发光器件,具有寿命长、能耗低、体积小、可靠性高等优点,成为目前最有前景的照明光源,是先导照明技术的一个重要趋势;但其依然存在发光强度和效率低的问题,进一步提高LED的发光强度和光效是LED照明技术发展的目标。GaN-based light-emitting diode LED is a semiconductor light-emitting device, which has the advantages of long life, low energy consumption, small size, and high reliability. It has become the most promising lighting source and an important trend in leading lighting technology; but it still exists The problem of low luminous intensity and efficiency, further improving the luminous intensity and luminous efficiency of LED is the goal of the development of LED lighting technology.
目前GaN基半导体材料MOCVD外延都是异质衬底上生长的外延技术,由于衬底与外延层间的晶格与热膨胀失配导致外延生长的晶体材料位错密度较高及应力较大,容易出现翘曲裂纹等现象,这些位错在器件工作时表现为非辐射复合中心而影响器件效率,同时引起漏电流增大而使器件迅速老化,影响器件的工作效率及寿命,制约了其在半导体电子领域中的应用;同时GaN材料与空气的折射系数相差较大,反射临界角较小,有源发光层只有很小一部分光射出到空气中,进一步影响光提取效率。另外,随着半导体照明与显示等市场发展,衬底需求越来越 转向更大尺寸,大尺寸蓝宝石等异质衬底上GaN厚膜中残留的应力而导致的翘曲裂纹也是GaN异质外延技术难以克服的难题,波长均匀性也难以满足Micro-LED的要求,这对GaN材料生长提出更大的困难与挑战。At present, MOCVD epitaxy of GaN-based semiconductor materials is an epitaxial technology grown on heterogeneous substrates. Due to the mismatch between the lattice and thermal expansion between the substrate and the epitaxial layer, the dislocation density and stress of the epitaxially grown crystal material are high, which is easy Warping cracks and other phenomena appear. These dislocations behave as non-radiative recombination centers when the device is working, which affects the efficiency of the device. Applications in the field of electronics; at the same time, the refractive index difference between GaN material and air is large, and the critical reflection angle is small. Only a small part of the light from the active light-emitting layer is emitted into the air, which further affects the light extraction efficiency. In addition, with the development of semiconductor lighting and display markets, the demand for substrates is increasingly shifting to larger sizes. Warpage cracks caused by residual stress in GaN thick films on heterogeneous substrates such as sapphire with large sizes are also GaN heteroepitaxy. Technology is difficult to overcome, and the wavelength uniformity is also difficult to meet the requirements of Micro-LED, which poses greater difficulties and challenges to the growth of GaN materials.
鉴于LED照明技术中存在的发光强度和效率低的问题,同时面临异质衬底外延生长应力导致发光阱质量较差的生长技术挑战,应力导致的发光层组分布均匀问题影响波长均匀性,所以有必要提出新的外延结构改善量子阱发光层应力提高发光二极管发光强度和效率。In view of the problems of low luminous intensity and efficiency in LED lighting technology, and the challenge of growth technology that the stress of heterogeneous substrate epitaxial growth leads to poor quality of luminous wells, the problem of uniform distribution of luminescent layer groups caused by stress affects wavelength uniformity, so It is necessary to propose a new epitaxial structure to improve the stress of the quantum well light-emitting layer and improve the luminous intensity and efficiency of the light-emitting diode.
发明内容Contents of the invention
本申请的主要目的在于基于目前半导体材料异质生长外延缺陷问题提出一种半导体外延片及其制备方法,以克服现有技术的不足。The main purpose of this application is to propose a semiconductor epitaxial wafer and its preparation method based on the current problem of epitaxial defects in heterogeneous growth of semiconductor materials, so as to overcome the shortcomings of the prior art.
为实现前述发明目的,本申请采用的技术方案包括:In order to realize the aforementioned object of the invention, the technical solutions adopted in this application include:
本申请实施例提供了一种半导体外延片的制备方法,所述半导体外延片包括衬底,以及半导体外延结构,并且所述制备方法包括:An embodiment of the present application provides a method for preparing a semiconductor epitaxial wafer, the semiconductor epitaxial wafer includes a substrate, and a semiconductor epitaxial structure, and the preparation method includes:
提供包含均匀分散纳米材料的III族金属有机源混合前驱体;Provide Group III metal-organic source hybrid precursors containing uniformly dispersed nanomaterials;
将所述III族金属有机源混合前驱体至少涂覆于所述衬底与半导体外延结构之间,或者是涂覆于所述半导体外延结构的至少两个功能层之间,得到III族金属有机源混合前驱体涂覆层,之后将具有III族金属有机源混合前驱体涂覆层的结构置于MOCVD反应腔室中,通入III族金属有机源,在V族元素源和还原性气体的混合气氛中进行退火重结晶,从而形成均匀分布的纳米材料和III-V族化合物纳米生长结构,获得半导体外延片。Coating the group III metal-organic source mixed precursor at least between the substrate and the semiconductor epitaxial structure, or between at least two functional layers of the semiconductor epitaxial structure, to obtain a group III metal organic source mixed precursor coating layer, and then the structure with Group III metal-organic source mixed precursor coating layer is placed in the MOCVD reaction chamber, and the Group III metal-organic source is introduced, and the group V element source and the reducing gas Annealing and recrystallization are carried out in a mixed atmosphere, thereby forming uniformly distributed nanomaterials and III-V group compound nanometer growth structures, and obtaining semiconductor epitaxial wafers.
在一些实施例中,所述制备方法具体包括:In some embodiments, the preparation method specifically includes:
提供包含均匀分散纳米材料的III族金属有机源混合前驱体;Provide Group III metal-organic source hybrid precursors containing uniformly dispersed nanomaterials;
将所述III族金属有机源混合前驱体涂覆于衬底上,得到III族金属有机源混合前驱体涂覆层,之后将具有III族金属有机源混合前驱体涂覆层的衬底置于MOCVD反应腔室中,通入III族金属有机源,在V族元素源和还原性气体的混合气氛中进行退火重结晶,从而形成均匀分布的纳米材料和III-V族化合物纳米生长结构,得到应力释放缓冲层;Coating the Group III metal-organic source mixed precursor on the substrate to obtain the Group III metal-organic source mixed precursor coating layer, and then placing the substrate with the Group III metal-organic source mixed precursor coating layer on In the MOCVD reaction chamber, the metal-organic source of group III is introduced, and annealing and recrystallization are carried out in the mixed atmosphere of group V element source and reducing gas, so as to form uniformly distributed nanomaterials and nano-growth structures of group III-V compounds, and obtain Stress relief buffer layer;
在所述应力释放缓冲层上生长形成半导体外延结构,制得半导体外延片。growing and forming a semiconductor epitaxial structure on the stress release buffer layer to obtain a semiconductor epitaxial wafer.
在一些实施例中,本申请实施例提供了一种半导体外延片的制备方法,所述半导体外延片包括衬底、氮化物缓冲层、非故意掺杂氮化物层、n型氮化物层、氮化物多量子阱发光层、p型氮化物电子阻挡层、p型氮化物层,所述制备方法包括:In some embodiments, the embodiment of the present application provides a method for preparing a semiconductor epitaxial wafer, the semiconductor epitaxial wafer includes a substrate, a nitride buffer layer, an unintentionally doped nitride layer, an n-type nitride layer, a nitrogen Compound multi-quantum well light-emitting layer, p-type nitride electron blocking layer, p-type nitride layer, the preparation method includes:
提供包含均匀分散纳米材料的III族金属有机源混合前驱体;Provide Group III metal-organic source hybrid precursors containing uniformly dispersed nanomaterials;
将所述III族金属有机源混合前驱体至少涂覆于非故意掺杂氮化物层、n型氮化物层、p型氮化物层中的任一者上,得到III族金属有机源混合前驱体涂覆层,之后将具有III族金属有机源混合前驱体涂覆层的复合结构置于MOCVD反应腔室中,通入III族金属有机源,在V族元素源和还原性气体的混合气氛中进行退火重结晶,从而形成纳米材料和III-V化合物纳米生长结构均匀分布的成核中心,得到金属有机源插入层。Coating the group III metal-organic source mixed precursor at least on any one of the unintentionally doped nitride layer, n-type nitride layer, and p-type nitride layer to obtain the group III metal-organic source mixed precursor coating layer, and then place the composite structure with the mixed precursor coating layer of group III metal-organic source in the MOCVD reaction chamber, pass through the group III metal-organic source, in the mixed atmosphere of group V element source and reducing gas Annealing and recrystallization are carried out to form nucleation centers with evenly distributed nano-growth structures of nanomaterials and III-V compounds, and to obtain a metal-organic source insertion layer.
本申请实施例还提供了由前述方法制备的半导体外延片。The embodiment of the present application also provides a semiconductor epitaxial wafer prepared by the aforementioned method.
在一些实施例中,所述半导体外延片包括衬底,所述衬底上依次形成有应力释放缓冲层和半导体外延结构;其中,所述应力释放缓冲层由覆设在衬底表面的III族金属有机源混合前驱体涂覆层经退火重结晶形成。In some embodiments, the semiconductor epitaxial wafer includes a substrate, on which a stress release buffer layer and a semiconductor epitaxial structure are sequentially formed; wherein, the stress release buffer layer is composed of a group III coating on the surface of the substrate The metal-organic source mixed precursor coating layer is formed by annealing and recrystallization.
在一些实施例中,所述半导体外延片包括衬底、氮化物缓冲层、非故意掺杂氮化物层、n型氮化物层、氮化物多量子阱发光层、p型氮化物电子阻挡层、p型氮化物层,所述非故意掺杂氮化物层、n型氮化物层、p型氮化物层中的至少任一者表面形成有金属有机源插入层,所述金属有机源插入层由覆设在其表面的III族金属有机源混合前驱体涂覆层经退火重结晶形成。In some embodiments, the semiconductor epitaxial wafer includes a substrate, a nitride buffer layer, an unintentionally doped nitride layer, an n-type nitride layer, a nitride multi-quantum well light-emitting layer, a p-type nitride electron blocking layer, The p-type nitride layer, the surface of at least any one of the unintentionally doped nitride layer, n-type nitride layer, and p-type nitride layer is formed with a metal-organic source insertion layer, and the metal-organic source insertion layer is composed of The group III metal-organic source mixed precursor coating layer covered on the surface is formed by annealing and recrystallization.
本申请与现有技术相比具有显著的优点和有益效果,具体体现在以下方面:Compared with the prior art, the present application has significant advantages and beneficial effects, which are embodied in the following aspects:
1)本申请提供的一种旋涂具有分散均匀的纳米材料的金属有机源得到的外延片及制备方法,通过旋涂法在衬底上制备金属有机源混合前驱体涂覆层,厚度精准可控,工艺稳定,同时结合MOCVD反应腔退火重结晶过程,纳米材料分散的金属有机源涂覆层逐步形成两种晶核分布提供成核中心,外延层应力逐步释放,加强侧向外延生长,抑制外延层位错密度延伸,降低缺陷密度,提高量子阱发光层生长质量,改善漏电性能和发光效率,同时低应力量子阱发光层提高发光波长均匀性,可满足适用于Micro-LED外延均匀性能要求;1) This application provides an epitaxial wafer obtained by spin-coating a metal-organic source with uniformly dispersed nanomaterials and its preparation method. The metal-organic source mixed precursor coating layer is prepared on the substrate by the spin coating method, and the thickness is accurate and accurate. Controlled, stable process, combined with the annealing and recrystallization process in the MOCVD reaction chamber, the metal-organic source coating layer dispersed by nano-materials gradually forms two types of nuclei distribution to provide nucleation centers, the stress of the epitaxial layer is gradually released, and the lateral epitaxial growth is strengthened. The dislocation density of the epitaxial layer is extended, the defect density is reduced, the growth quality of the quantum well light-emitting layer is improved, the leakage performance and luminous efficiency are improved, and the low-stress quantum well light-emitting layer improves the uniformity of the light-emitting wavelength, which can meet the uniform performance requirements for Micro-LED epitaxy ;
2)本申请提供的半导体外延片的制备方法在非故意掺杂氮化物层、n型氮化物层和p型氮化物层至少一层旋涂III族金属有机源混合前驱体涂覆层,该涂覆层在MOCVD外延工艺下退 火重结晶,形成纳米材料和III-V族化合物纳米生长结构均匀分布的成核中心,得到金属有机源插入层,在此基础上生长氮化物外延层,呈现凹凸不平的粗化表面结构,一方面可以提高外延层生长质量,另一方面提高LED出光效率和外量子效率。2) The preparation method of the semiconductor epitaxial wafer provided by the application spin-coats at least one layer of the unintentionally doped nitride layer, n-type nitride layer and p-type nitride layer mixed precursor coating layer of group III metal-organic source, the The coating layer is annealed and recrystallized under the MOCVD epitaxial process to form a nucleation center with uniform distribution of nanomaterials and III-V compound nano-growth structures, and obtain a metal-organic source insertion layer. On this basis, a nitride epitaxial layer is grown, showing unevenness The uneven rough surface structure can improve the growth quality of the epitaxial layer on the one hand, and improve the light extraction efficiency and external quantum efficiency of the LED on the other hand.
本申请的其他特征和优点将在随后的说明书阐述,并且,部分地从说明书中变得显而易见,或者通过实施本申请具体实施方式了解。本申请的目的和其他优点可通过在所写的说明书、权利要求书、以及附图中所特别指出的结构来实现和获得。Additional features and advantages of the application will be set forth in the description which follows, and, in part, will be apparent from the description, or can be learned by practicing the detailed description of the application. The objectives and other advantages of the application may be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.
附图说明Description of drawings
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请中记载的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments described in this application. Those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1是本申请一典型实施案例中发光二极管外延结构的制备流程示意图;FIG. 1 is a schematic diagram of the preparation process of a light-emitting diode epitaxial structure in a typical implementation case of the present application;
图2是本申请一典型实施案例中发光二极管外延结构的层状结构示意图;Fig. 2 is a schematic diagram of the layered structure of the light-emitting diode epitaxial structure in a typical implementation case of the present application;
图3是本申请一典型实施案例中一种具体氮化物粗化层结构的LED外延片的层状结构示意图,其中,氮化物粗化层位于非故意掺杂氮化物层之上;3 is a schematic diagram of the layered structure of an LED epitaxial wafer with a specific nitride roughened layer structure in a typical implementation case of the present application, wherein the nitride roughened layer is located on the unintentionally doped nitride layer;
图4是本申请另一典型实施案例中一种具体氮化物粗化层结构的LED外延片的层状结构示意图,其中,氮化物粗化层位于n型氮化物层之上;4 is a schematic diagram of the layered structure of an LED epitaxial wafer with a specific nitride roughened layer structure in another typical implementation case of the present application, wherein the nitride roughened layer is located on the n-type nitride layer;
图5是本申请另一典型实施案例中一种具体氮化物粗化层结构的LED外延片的层状结构示意图,其中,氮化物粗化层位于p型氮化物层之上;5 is a schematic diagram of the layered structure of an LED epitaxial wafer with a specific nitride roughened layer structure in another typical implementation case of the present application, wherein the nitride roughened layer is located on the p-type nitride layer;
图6是本申请另一典型实施案例中一种低应力量子阱发光层的高光效LED外延片的制备流程示意图;Fig. 6 is a schematic diagram of the preparation process of a high-efficiency LED epitaxial wafer with a low-stress quantum well light-emitting layer in another typical implementation case of the present application;
图7是本申请另一典型实施案例中一种低应力量子阱发光层的高光效LED外延片的层状结构示意图。7 is a schematic diagram of the layered structure of a high-luminous-efficiency LED epitaxial wafer with a low-stress quantum well light-emitting layer in another typical embodiment of the present application.
附图标记说明:11-衬底,12-氮化物缓冲层,13-非故意掺杂氮化物层,130-具有金属有机源插入层的非故意掺杂氮化物层,14-n型氮化物层,140-具有金属有机源插入层的n型氮化物 层,15-氮化物多量子阱发光层,151-氮化物量子垒层,152-氮化物量子阱层,16-p型氮化物电子阻挡层,17-p型氮化物层,170-具有金属有机源插入层的p型氮化物层,100-金属有机源插入层,200-量子垒修饰层,300-量子阱层,2-应力释放缓冲层。Explanation of reference numerals: 11-substrate, 12-nitride buffer layer, 13-unintentionally doped nitride layer, 130-unintentionally doped nitride layer with metal-organic source insertion layer, 14-n-type nitride layer, 140-n-type nitride layer with metal-organic source insertion layer, 15-nitride multiple quantum well light-emitting layer, 151-nitride quantum barrier layer, 152-nitride quantum well layer, 16-p-type nitride electron Barrier layer, 17-p-type nitride layer, 170-p-type nitride layer with metal-organic source insertion layer, 100-metal-organic source insertion layer, 200-quantum barrier modification layer, 300-quantum well layer, 2-stress Release the buffer layer.
具体实施方式Detailed ways
下面将结合本申请实施例中附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本申请实施例的组件可以以各种不同的配置来布置和设计。因此,以下对在附图中提供的本申请的实施例的详细描述并非旨在限制要求保护的本申请的范围,而是仅仅表示本申请的选定实施例。基于本申请的实施例,本领域技术人员应当理解:其依然可以对各实施例的技术方案进行修改,或对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的精神和范围,在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本申请保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present application with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, not all of them. The components of the embodiments of the application generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations. Accordingly, the following detailed description of the embodiments of the application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely represents selected embodiments of the application. Based on the embodiments of the present application, those skilled in the art should understand that: it is still possible to modify the technical solutions of each embodiment, or perform equivalent replacements for some of the technical features; and these modifications or replacements do not make the corresponding technical solutions Essentially departing from the spirit and scope of the technical solutions of the various embodiments of the present application, and all other embodiments obtained without creative work, all belong to the scope of protection of the present application.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。同时,在本申请的描述中,方位术语和次序术语等仅用于区分描述,而不能理解为指示或暗示相对重要性。It should be noted that like numerals and letters denote similar items in the following figures, therefore, once an item is defined in one figure, it does not require further definition and explanation in subsequent figures. Meanwhile, in the description of the present application, orientation terms, order terms, etc. are only used to distinguish descriptions, and cannot be understood as indicating or implying relative importance.
本申请实施例的一个方面提供了一种半导体外延片的制备方法,所述半导体外延片包括衬底,以及半导体外延结构,并且所述制备方法包括:An aspect of the embodiments of the present application provides a method for preparing a semiconductor epitaxial wafer, the semiconductor epitaxial wafer includes a substrate, and a semiconductor epitaxial structure, and the preparation method includes:
提供包含均匀分散纳米材料的III族金属有机源混合前驱体;Provide Group III metal-organic source hybrid precursors containing uniformly dispersed nanomaterials;
将所述III族金属有机源混合前驱体至少涂覆于所述衬底与半导体外延结构之间,或者是涂覆于所述半导体外延结构的至少两个功能层之间,得到III族金属有机源混合前驱体涂覆层,之后将具有III族金属有机源混合前驱体涂覆层的结构置于MOCVD反应腔室中,通入III族金属有机源,在V族元素源和还原性气体的混合气氛中进行退火重结晶,从而形成均匀分布的纳米材料和III-V族化合物纳米生长结构,获得半导体外延片。Coating the group III metal-organic source mixed precursor at least between the substrate and the semiconductor epitaxial structure, or between at least two functional layers of the semiconductor epitaxial structure, to obtain a group III metal organic source mixed precursor coating layer, and then the structure with Group III metal-organic source mixed precursor coating layer is placed in the MOCVD reaction chamber, and the Group III metal-organic source is introduced, and the group V element source and the reducing gas Annealing and recrystallization are carried out in a mixed atmosphere, thereby forming uniformly distributed nanomaterials and III-V group compound nanometer growth structures, and obtaining semiconductor epitaxial wafers.
在一些实施例中,所述纳米材料包括但不限于零维纳米材料、一维纳米材料、二维纳米材料、三维纳米材料等中的任意一种或多种的组合。In some embodiments, the nanomaterials include, but are not limited to, any one or a combination of zero-dimensional nanomaterials, one-dimensional nanomaterials, two-dimensional nanomaterials, three-dimensional nanomaterials, and the like.
进一步的,所述混合前驱体中纳米材料与III族金属有机源的质量比小于1:1。Further, the mass ratio of nanomaterials to Group III metal-organic sources in the mixed precursor is less than 1:1.
在一些实施例中,所述纳米材料可以是纳米粒子,优选可以是金属纳米材料、非金属无机纳米材料、有机化合物纳米材料等中的任意一种或两种以上的组合,并且多种纳米颗粒共存于分散液中相互间不发生反应,仍作为单独的纳米颗粒存在于分散液。In some embodiments, the nanomaterials can be nanoparticles, preferably any one or a combination of two or more of metal nanomaterials, non-metallic inorganic nanomaterials, organic compound nanomaterials, etc., and a variety of nanoparticles Coexisting in the dispersion liquid does not react with each other, and still exists in the dispersion liquid as separate nanoparticles.
进一步地,所述纳米材料的形态可以为纳米微粒、纳米线、纳米膜、纳米块体等中的任意一种或两种以上的组合,但不限于此。Further, the shape of the nanomaterial may be any one or a combination of two or more of nanoparticles, nanowires, nanofilms, nanoblocks, etc., but is not limited thereto.
在一些实施例中,所述纳米材料(即纳米粒子)可以是Si 3N 4、SiO 2、GaN、AlN、InN、SiC、ScAlN、Al 2O 3、Si、C、TiC、TiN、WC、WC-C O、B 4C、BN、TiB 2、LaF 3、MoS 2、ZrB 2、ZnS、ZnSe、ZnO、Fe 3O 4、Ta 2O 5、SnO 2、TiO 2、ZrO 2、Ni、Au、Ag、Fe、Co、Mn、Ti、Mg、Al、Ga、In、聚苯乙烯、钙钛矿、石墨烯等中的任意一种或两种以上的组合,但不限于此,也可以是其他任何可能的纳米粒子。 In some embodiments, the nanomaterials (ie nanoparticles) may be Si 3 N 4 , SiO 2 , GaN, AlN, InN, SiC, ScAlN, Al 2 O 3 , Si, C, TiC, TiN, WC, WC- CO , B 4 C, BN, TiB 2 , LaF 3 , MoS 2 , ZrB 2 , ZnS, ZnSe, ZnO, Fe 3 O 4 , Ta 2 O 5 , SnO 2 , TiO 2 , ZrO 2 , Ni, Any one or a combination of two or more of Au, Ag, Fe, Co, Mn, Ti, Mg, Al, Ga, In, polystyrene, perovskite, graphene, etc., but not limited thereto, may also is any other possible nanoparticle.
进一步地,所述纳米材料优选可以包括SiN、SiO 2、GaN、AlN、InN、SiC、ScAlN、Al 2O 3、Si、C、TiC、TiN、BN、ZnS、ZnSe、ZnO、TiO 2、Ni、Au、Ag、Fe、Co、Mn、Ti、Mg、Al、石墨烯等中的任意一种或两种以上的组合。 Further, the nanomaterials preferably include SiN, SiO 2 , GaN, AlN, InN, SiC, ScAlN, Al 2 O 3 , Si, C, TiC, TiN, BN, ZnS, ZnSe, ZnO, TiO 2 , Ni , Au, Ag, Fe, Co, Mn, Ti, Mg, Al, graphene, etc. any one or a combination of two or more.
更进一步地,所述纳米材料优选可以包括SiN、GaN、AlN、SiC、ScAlN、Al 2O 3、TiO 2、Ni、Al、Ga、石墨烯等中的任意一种或两种以上的组合。 Furthermore, the nanomaterial may preferably include any one or a combination of two or more of SiN, GaN, AlN, SiC, ScAlN, Al 2 O 3 , TiO 2 , Ni, Al, Ga, graphene and the like.
进一步地,所述纳米材料的直径为5~500nm。Further, the diameter of the nanomaterial is 5-500 nm.
在一些实施例中,所述III族金属有机源所含III族元素包括铟(In)、镓(Ga)、铝(Al)中的任意一种或两种以上的组合。In some embodiments, the group III elements contained in the group III metal-organic source include any one or a combination of two or more of indium (In), gallium (Ga), and aluminum (Al).
进一步地,所述III族金属有机源包括III族有机化合物源,所述III族有机化合物源包括铟源、镓源、铝源中的任意一种或两种以上的组合。Further, the Group III metal-organic source includes a Group III organic compound source, and the Group III organic compound source includes any one or a combination of two or more of an indium source, a gallium source, and an aluminum source.
其中,所述铟(In)源包括三甲基铟、三乙基铟、二甲基乙基铟中的一种或两种以上组合,镓(Ga)源包括三甲基镓(TMG)、三乙基镓、三异丙基镓中的一种或两种以上组合,铝源包括三甲基铝、三乙基铝、二甲基烷铝、二甲基氢化铝、铝烷配合物中的任意一种或两种以上的组合,但不限于此。Wherein, the indium (In) source includes one or more combinations of trimethylindium, triethylindium, and dimethylethylindium, and the gallium (Ga) source includes trimethylgallium (TMG), One or more combinations of triethylgallium and triisopropylgallium, aluminum sources include trimethylaluminum, triethylaluminum, dimethylaluminum alkane, dimethylaluminum hydride, and alane complexes Any one or a combination of two or more, but not limited thereto.
进一步地,所述还原性气体优选包括H 2,但不限于此。 Further, the reducing gas preferably includes H 2 , but is not limited thereto.
进一步地,所述混合气氛中V族元素源与还原性气体的流量比为10:1~100:1。Further, the flow ratio of the group V element source to the reducing gas in the mixed atmosphere is 10:1˜100:1.
在一些具体的实施案例之中,本申请实施例的另一个方面提供的一种半导体外延片的制备方法包括:In some specific implementation cases, another aspect of the embodiment of the present application provides a method for preparing a semiconductor epitaxial wafer including:
提供包含均匀分散纳米材料的III族金属有机源混合前驱体;Provide Group III metal-organic source hybrid precursors containing uniformly dispersed nanomaterials;
将所述III族金属有机源混合前驱体涂覆于衬底上,得到III族金属有机源混合前驱体涂覆层,之后将具有III族金属有机源混合前驱体涂覆层的衬底置于MOCVD反应腔室中,通入III族金属有机源,在V族元素源和还原性气体的混合气氛中进行退火重结晶,从而形成均匀分布的纳米材料和III-V族化合物纳米生长结构,得到应力释放缓冲层;Coating the Group III metal-organic source mixed precursor on the substrate to obtain the Group III metal-organic source mixed precursor coating layer, and then placing the substrate with the Group III metal-organic source mixed precursor coating layer on In the MOCVD reaction chamber, the metal-organic source of group III is introduced, and annealing and recrystallization are carried out in the mixed atmosphere of group V element source and reducing gas, so as to form uniformly distributed nanomaterials and nano-growth structures of group III-V compounds, and obtain Stress relief buffer layer;
在所述应力释放缓冲层上生长形成半导体外延结构,制得半导体外延片。growing and forming a semiconductor epitaxial structure on the stress release buffer layer to obtain a semiconductor epitaxial wafer.
在一些实施例中,所述V族元素源所含V族元素包括氮(N)、磷(P)、砷(As)中的任意一种或两种以上的组合。In some embodiments, the group V elements contained in the source of group V elements include any one or a combination of two or more of nitrogen (N), phosphorus (P), and arsenic (As).
进一步地,所述V族元素源包括氮源、磷源、砷源中的任意一种或两种以上的组合。Further, the source of group V elements includes any one or a combination of two or more of nitrogen source, phosphorus source, and arsenic source.
其中,所述氮源包括NH 3、有机胺类化合物、阱类化合物等中的任意一种或两种以上的组合,但不限于此。其中,所述有机胺类化合物可以是烷基胺,例如叔丁基胺、正丙胺等,所述阱类化合物可以是二甲基阱,但不限于此。 Wherein, the nitrogen source includes any one or a combination of two or more of NH 3 , organic amine compounds, trap compounds, etc., but is not limited thereto. Wherein, the organic amine compound may be an alkylamine, such as tert-butylamine, n-propylamine, etc., and the hydrazine compound may be dimethyl hydrazine, but is not limited thereto.
其中,所述磷源包括PH 3和/或有机磷源,所述有机磷源包括叔丁基磷,但不限于此。 Wherein, the phosphorus source includes PH 3 and/or an organic phosphorus source, and the organic phosphorus source includes tert-butyl phosphorus, but is not limited thereto.
其中,所述砷源包括AsH 3和/或有机砷源,所述有机砷源包括叔丁基砷,但不限于此。 Wherein, the arsenic source includes AsH 3 and/or an organic arsenic source, and the organic arsenic source includes t-butyl arsenic, but is not limited thereto.
进一步地,所述III族金属有机源混合前驱体涂覆层的厚度为20~2000nm。Further, the thickness of the group III metal-organic source mixed precursor coating layer is 20-2000 nm.
在一些实施例中,所述制备方法还包括:在所述应力释放缓冲层上依次生长非故意掺杂氮化物层、n型氮化物层、发光层、电子阻挡层和p型氮化物层,制得半导体外延片。In some embodiments, the preparation method further includes: sequentially growing an unintentionally doped nitride layer, an n-type nitride layer, a light-emitting layer, an electron blocking layer, and a p-type nitride layer on the stress release buffer layer, A semiconductor epitaxial wafer is produced.
进一步地,所述衬底可以是蓝宝石、碳化硅、硅、氧化锌、氮化镓或砷化镓等,但不限于此。Further, the substrate may be sapphire, silicon carbide, silicon, zinc oxide, gallium nitride or gallium arsenide, but not limited thereto.
在一些具体实施方案中,所述制备方法中在衬底上旋涂具有分散均匀的纳米材料的III族金属有机源混合前驱体,包括以下步骤:In some specific embodiments, in the preparation method, the group III metal-organic source mixed precursor with uniformly dispersed nanomaterials is spin-coated on the substrate, comprising the following steps:
1)纳米材料分散液的制备1) Preparation of nanomaterial dispersion
纳米材料加入到分散溶剂中混合,加入分散剂防止纳米粒子因高表面能自发团聚现象,在 一定温度超声条件下,将纳米粒子均匀分散在溶剂中形成纳米材料分散液;The nanomaterials are added to the dispersing solvent and mixed, and the dispersant is added to prevent the spontaneous aggregation of the nanoparticles due to the high surface energy. Under the condition of ultrasound at a certain temperature, the nanoparticles are uniformly dispersed in the solvent to form a nanomaterial dispersion;
2)包含均匀分散纳米材料的III族金属有机源混合前驱体的制备2) Preparation of group III metal-organic source mixed precursors containing uniformly dispersed nanomaterials
将所述纳米材料从溶剂分离,快速干燥,将其与适量III族金属有机源混合,在一定温度超声条件下,得到包含均匀分散纳米材料的III族金属有机源混合前驱体;The nanomaterial is separated from the solvent, dried quickly, mixed with an appropriate amount of Group III metal-organic source, and under a certain temperature and ultrasonic conditions, a Group III metal-organic source mixed precursor containing uniformly dispersed nanomaterials is obtained;
3)旋涂包含均匀分散纳米材料的III族金属有机源混合前驱体3) Spin-coating Group III metal-organic source mixed precursors containing uniformly dispersed nanomaterials
在衬底上旋涂包含均匀分散纳米材料的III族金属有机源混合前驱体,得到III族金属有机源混合前驱体涂覆层。Spin-coating the Group III metal-organic source mixed precursor containing uniformly dispersed nanomaterials on the substrate to obtain the Group III metal-organic source mixed precursor coating layer.
具体的,步骤2)具体包括:将纳米材料与III族金属有机源均匀混合,并于5~40℃超声处理10~60min,得到包含均匀分散纳米材料的III族金属有机源混合前驱体。Specifically, step 2) specifically includes: uniformly mixing the nanomaterial and the group III metal-organic source, and ultrasonically treating it at 5-40° C. for 10-60 minutes to obtain a group III metal-organic source mixed precursor containing uniformly dispersed nanomaterials.
具体的,在进行步骤1)之前,将纳米材料均匀分散于分散溶剂中,并超声处理,形成纳米材料分散液,之后再将纳米材料从分散溶剂中分离,并进行干燥,其中,所述分散溶剂包括乙醇,所述超声处理的时间为0.5~2h;所述纳米材料分散液中还包括分散剂。Specifically, before step 1), the nanomaterials are uniformly dispersed in the dispersing solvent and ultrasonically treated to form a nanomaterial dispersion, and then the nanomaterials are separated from the dispersing solvent and dried, wherein the dispersed The solvent includes ethanol, and the ultrasonic treatment time is 0.5-2 hours; the nanomaterial dispersion liquid also includes a dispersant.
进一步的,所述半导体外延片为发光二极管(LED)外延片。Further, the semiconductor epitaxial wafer is a light emitting diode (LED) epitaxial wafer.
其中,在一些更为具体的实施案例之中,请参阅图1所示,所述发光二极管外延片的制备方法具体包括以下步骤:Among them, in some more specific implementation cases, please refer to FIG. 1, the method for preparing the light-emitting diode epitaxial wafer specifically includes the following steps:
1)提供一种衬底,所述衬底可以为蓝宝石、碳化硅、硅、氧化锌或氮化镓;1) provide a substrate, the substrate can be sapphire, silicon carbide, silicon, zinc oxide or gallium nitride;
2)在手套箱N 2气氛中,采用旋涂法在衬底上旋涂包含均匀分散纳米材料的III族金属有机源混合前驱体,在衬底上形成厚度为20nm~2000nm的III族金属有机源混合前驱体涂覆层; 2) In the N2 atmosphere of the glove box, spin-coat the group III metal-organic source mixed precursor containing uniformly dispersed nanomaterials on the substrate by spin coating, and form a group III metal-organic source with a thickness of 20nm to 2000nm on the substrate. Source mixed precursor coating layer;
3)将具有III族金属有机源混合前驱体涂覆层的衬底置于MOCVD生长设备的反应腔室中,采用外延生长工艺生长外延层如下:3) Place the substrate with the Group III metal-organic source mixed precursor coating layer in the reaction chamber of the MOCVD growth equipment, and use the epitaxial growth process to grow the epitaxial layer as follows:
将具有III族金属有机源混合前驱体涂覆层的衬底置于MOCVD生长设备的反应腔室中,反应腔室内的压力为100~600torr,通入III族金属有机源,所述III族金属有机源为III族有机化合物源,使所述反应腔室升温至500~1200℃,并通入V族元素源和还原性气体进行退火重结晶10s~100s,然后生长得到厚度为10~100nm的应力释放缓冲层;The substrate with the mixed precursor coating layer of group III metal-organic source is placed in the reaction chamber of the MOCVD growth equipment, the pressure in the reaction chamber is 100-600 torr, and the group III metal-organic source is introduced, and the group III metal The organic source is a Group III organic compound source, the temperature of the reaction chamber is raised to 500-1200°C, and the Group V element source and reducing gas are introduced to carry out annealing and recrystallization for 10s-100s, and then grow to obtain a thickness of 10-100nm. Stress relief buffer layer;
4)在所述应力释放缓冲层上生长一层厚度为1~4μm的非故意掺杂氮化物层,所述非故意掺杂氮化物层为非故意掺杂GaN层,生长所需的Ga源为TMG源,生长气氛为H 2气氛,生长 温度为1000~1200℃,生长压力为100~600torr; 4) growing an unintentionally doped nitride layer with a thickness of 1-4 μm on the stress relief buffer layer, the unintentionally doped nitride layer is an unintentionally doped GaN layer, and the Ga source required for growth It is TMG source, the growth atmosphere is H2 atmosphere, the growth temperature is 1000-1200℃, and the growth pressure is 100-600torr;
5)在所述非故意掺杂氮化物层上生长厚度为1~4μm的n型氮化物层,所述n型氮化物层为n型GaN层,Si的掺杂浓度为2×10 18cm -3~5×10 19cm -3;生长所需的Ga源为TMG源,生长气氛为H 2气氛,生长温度为1000~1200℃,生长压力为100~600torr; 5) growing an n-type nitride layer with a thickness of 1-4 μm on the unintentionally doped nitride layer, the n-type nitride layer is an n-type GaN layer, and the doping concentration of Si is 2×10 18 cm -3 ~5×10 19 cm -3 ; the Ga source required for growth is TMG source, the growth atmosphere is H 2 atmosphere, the growth temperature is 1000~1200℃, and the growth pressure is 100~600torr;
6)在所述n型氮化物层上生长发光层,共生长1~20对InGaN/GaN多量子阱发光层,所述InGaN/GaN多量子阱发光层包括周期性重复交替生长的InGaN量子阱层和GaN量子垒层,重复周期为1~20,所述InGaN量子阱层的厚度为2~6nm,生长所需的Ga源为TEG源,In源为TMIn源,生长气氛为N 2气氛,生长温度为700~900℃,生长压力为200~500torr;所述GaN量子垒层的厚度为6~20nm,生长所需的Ga源为TEG源,生长气氛为H 2气氛,生长温度为750~950℃,生长压力为200~500torr; 6) Growing a light-emitting layer on the n-type nitride layer, and growing 1 to 20 pairs of InGaN/GaN multi-quantum well light-emitting layers together, and the InGaN/GaN multi-quantum well light-emitting layer includes periodically repeated and alternately grown InGaN quantum wells Layer and GaN quantum barrier layer, the repetition period is 1-20, the thickness of the InGaN quantum well layer is 2-6nm, the Ga source required for growth is TEG source, the In source is TMIn source, and the growth atmosphere is N2 atmosphere, The growth temperature is 700-900° C., the growth pressure is 200-500 torr; the thickness of the GaN quantum barrier layer is 6-20 nm, the Ga source required for growth is a TEG source, the growth atmosphere is H2 atmosphere, and the growth temperature is 750-200 nm. 950℃, the growth pressure is 200-500torr;
7)在所述发光层上生长厚度为15~150nm的电子阻挡层,所述电子阻挡层为p型AlGaN电子阻挡层,生长所需的Ga源为TMG源,Al源为TMAl源,生长气氛为N 2气氛,生长温度为950~1050℃,生长压力为100~200torr; 7) growing an electron blocking layer with a thickness of 15-150 nm on the light-emitting layer, the electron blocking layer is a p-type AlGaN electron blocking layer, the Ga source required for growth is a TMG source, the Al source is a TMAl source, and the growth atmosphere is In N2 atmosphere, the growth temperature is 950-1050°C, and the growth pressure is 100-200torr;
8)在所述电子阻挡层上生长厚度为20~200nm的p型氮化物层,所述p型氮化物层为p型GaN层,Mg的掺杂浓度为1×10 18cm -3~5×10 20cm -3;生长所需的Ga源为TMG源,生长气氛为H 2气氛,生长温度为950~1050℃,生长压力为200~600torr。 8) growing a p-type nitride layer with a thickness of 20-200 nm on the electron blocking layer, the p-type nitride layer is a p-type GaN layer, and the doping concentration of Mg is 1×10 18 cm -3 -5 ×10 20 cm -3 ; the Ga source required for growth is TMG source, the growth atmosphere is H 2 atmosphere, the growth temperature is 950-1050°C, and the growth pressure is 200-600 torr.
本申请实施例的另一个方面还提供了由前述方法制备的半导体外延片。Another aspect of the embodiments of the present application also provides a semiconductor epitaxial wafer prepared by the aforementioned method.
具体的,所述半导体外延片包括衬底,所述衬底上依次形成有应力释放缓冲层和半导体外延结构;其中,所述应力释放缓冲层由覆设在衬底表面的III族金属有机源混合前驱体涂覆层经退火重结晶形成。Specifically, the semiconductor epitaxial wafer includes a substrate, on which a stress relief buffer layer and a semiconductor epitaxial structure are sequentially formed; wherein, the stress relief buffer layer is composed of a group III metal-organic source covered on the surface of the substrate The mixed precursor coating layer is formed by annealing and recrystallization.
进一步的,所述半导体外延片为发光二极管(LED)外延片。Further, the semiconductor epitaxial wafer is a light emitting diode (LED) epitaxial wafer.
本申请实施例的一个方面提供的一种半导体外延片,包括衬底,所述衬底上依次形成有应力释放缓冲层和半导体外延结构;其中,所述应力释放缓冲层由覆设在衬底表面的III族金属有机源混合前驱体涂覆层经退火重结晶形成。An aspect of the embodiment of the present application provides a semiconductor epitaxial wafer, including a substrate, on which a stress relief buffer layer and a semiconductor epitaxial structure are sequentially formed; wherein, the stress relief buffer layer is formed by covering the substrate The Group III metal-organic source mixed precursor coating layer on the surface is formed by annealing and recrystallization.
进一步的,所述金属有机源涂覆层的厚度为20nm~2000nm。Further, the metal-organic source coating layer has a thickness of 20 nm to 2000 nm.
进一步的,所述纳米材料包括但不限于零维纳米材料、一维纳米材料、二维纳米材料、三 维纳米材料中的任意一种或多种的组合。Further, the nanomaterials include, but are not limited to, any one or a combination of zero-dimensional nanomaterials, one-dimensional nanomaterials, two-dimensional nanomaterials, and three-dimensional nanomaterials.
进一步的,所述的半导体外延片包括衬底以及依次位于其上的应力释放缓冲层、非故意掺杂氮化物层、n型氮化物层、发光层、电子阻挡层、p型氮化物层。Further, the semiconductor epitaxial wafer includes a substrate and a stress release buffer layer, an unintentionally doped nitride layer, an n-type nitride layer, a light-emitting layer, an electron blocking layer, and a p-type nitride layer sequentially located thereon.
具体的,如图2所示,本申请的半导体外延片包括衬底11以及依次位于其上的应力释放缓冲层2、非故意掺杂氮化物层13、n型氮化物层14、发光层(例如氮化物多量子阱发光层15)、电子阻挡层(例如p型氮化物电子阻挡层16)、p型氮化物层17。Specifically, as shown in FIG. 2, the semiconductor epitaxial wafer of the present application includes a substrate 11 and a stress release buffer layer 2, an unintentionally doped nitride layer 13, an n-type nitride layer 14, a light emitting layer ( For example, a nitride multi-quantum well light-emitting layer 15 ), an electron blocking layer (such as a p-type nitride electron blocking layer 16 ), and a p-type nitride layer 17 .
其中,衬底11可以是蓝宝石、碳化硅、硅、氧化锌、氮化镓、砷化镓或其他材料衬底,但不限于此。Wherein, the substrate 11 may be sapphire, silicon carbide, silicon, zinc oxide, gallium nitride, gallium arsenide or other material substrates, but not limited thereto.
进一步的,应力释放缓冲层2为通过对旋涂包含均匀分散纳米材料的III族金属有机源混合前驱体得到的III族金属有机源混合前驱体涂覆层退火重结晶形成,所述III族金属有机源混合前驱体涂覆层的厚度为20~2000nm。Further, the stress relief buffer layer 2 is formed by annealing and recrystallizing the coating layer of the Group III metal-organic source mixed precursor obtained by spin-coating the Group III metal-organic source mixed precursor containing uniformly dispersed nanomaterials, and the Group III metal The thickness of the organic source mixed precursor coating layer is 20-2000nm.
进一步的,非故意掺杂氮化物层13为厚度为1~4μm的非故意掺杂GaN层。Further, the unintentionally doped nitride layer 13 is an unintentionally doped GaN layer with a thickness of 1-4 μm.
进一步的,n型氮化物层14为厚度为1~4μm的n型GaN层,Si的掺杂浓度为2×10 18cm - 3~5×10 19cm -3Further, the n-type nitride layer 14 is an n-type GaN layer with a thickness of 1-4 μm, and the doping concentration of Si is 2×10 18 cm −3 to 5 ×10 19 cm −3 .
进一步的,发光层为循环生长1~20对氮化物多量子阱发光层15(例如InGaN/GaN多量子阱发光层),所述InGaN/GaN多量子阱发光层包括周期性重复交替生长的氮化物量子阱层152和氮化物量子垒层151,氮化物量子阱层152(例如InGaN量子阱层)的厚度为2~6nm,氮化物量子垒层151(例如GaN量子垒层)的厚度为6~20nm。Further, the light-emitting layer is cyclic growth of 1 to 20 pairs of nitride multi-quantum well light-emitting layers 15 (such as InGaN/GaN multi-quantum well light-emitting layers), and the InGaN/GaN multi-quantum well light-emitting layers include periodically repeated alternate growth of nitrogen The nitride quantum well layer 152 and the nitride quantum barrier layer 151, the thickness of the nitride quantum well layer 152 (eg InGaN quantum well layer) is 2-6 nm, and the thickness of the nitride quantum barrier layer 151 (eg GaN quantum barrier layer) is 6 nm. ~20nm.
进一步的,电子阻挡层(例如p型氮化物电子阻挡层16)为厚度为15~150nm的p型AlGaN电子阻挡层。Further, the electron blocking layer (such as the p-type nitride electron blocking layer 16 ) is a p-type AlGaN electron blocking layer with a thickness of 15-150 nm.
进一步的,p型氮化物层17为厚度为20~200nm的p型GaN层,Mg的掺杂浓度为1×10 18cm -3~5×10 20cm -3Further, the p-type nitride layer 17 is a p-type GaN layer with a thickness of 20-200 nm, and the doping concentration of Mg is 1×10 18 cm −3 to 5×10 20 cm −3 .
在一些具体的实施案例之中,本申请实施例的一个方面提供了一种半导体外延片的制备方法,所述半导体外延片包括衬底、氮化物缓冲层、非故意掺杂氮化物层、n型氮化物层、氮化物多量子阱发光层、p型氮化物电子阻挡层、p型氮化物层,所述制备方法包括:In some specific implementation cases, an aspect of the embodiments of the present application provides a method for preparing a semiconductor epitaxial wafer, the semiconductor epitaxial wafer includes a substrate, a nitride buffer layer, an unintentionally doped nitride layer, n Type nitride layer, nitride multi-quantum well light-emitting layer, p-type nitride electron blocking layer, p-type nitride layer, the preparation method includes:
提供包含均匀分散纳米材料的III族金属有机源混合前驱体;Provide Group III metal-organic source hybrid precursors containing uniformly dispersed nanomaterials;
将所述III族金属有机源混合前驱体至少涂覆于非故意掺杂氮化物层、n型氮化物层、p型氮化物层中的任一者上,得到III族金属有机源混合前驱体涂覆层,之后将具有III族金属有机源混合前驱体涂覆层的复合结构置于MOCVD反应腔室中,通入III族金属有机源,在V族元素源和还原性气体的混合气氛中进行退火重结晶,从而形成纳米材料和III-V族化合物纳米生长结构均匀分布的成核中心,得到金属有机源插入层。Coating the group III metal-organic source mixed precursor at least on any one of the unintentionally doped nitride layer, n-type nitride layer, and p-type nitride layer to obtain the group III metal-organic source mixed precursor coating layer, and then place the composite structure with the mixed precursor coating layer of group III metal-organic source in the MOCVD reaction chamber, pass through the group III metal-organic source, in the mixed atmosphere of group V element source and reducing gas Annealing and recrystallization are performed to form nucleation centers with uniform distribution of nanomaterials and III-V group compound nanogrowth structures, and to obtain a metal-organic source insertion layer.
在一些实施例中,所述V族元素源所含V族元素包括氮(N)元素,所述V族元素源包括氮源,所述氮源包括NH 3、有机胺类化合物、阱类化合物等中的任意一种或两种以上的组合,但不限于此。其中,所述有机胺类化合物可以是烷基胺,例如叔丁基胺、正丙胺等,所述阱类化合物可以是二甲基阱,但不限于此。 In some embodiments, the group V elements contained in the source of group V elements include nitrogen (N) elements, the source of group V elements includes a nitrogen source, and the nitrogen source includes NH 3 , organic amine compounds, well-type compounds etc., any one or a combination of two or more, but not limited thereto. Wherein, the organic amine compound may be an alkylamine, such as tert-butylamine, n-propylamine, etc., and the hydrazine compound may be dimethyl hydrazine, but is not limited thereto.
其中,所述纳米材料的种类等限定均如前所述,此处不再重复赘述。Wherein, the types and other limitations of the nanomaterials are as described above, and will not be repeated here.
在一些具体的实施案例之中,当将所述III族金属有机源混合前驱体涂覆于非故意掺杂氮化物层上时,所述半导体外延片的制备方法具体包括:In some specific implementation cases, when the group III metal-organic source mixed precursor is coated on the unintentionally doped nitride layer, the preparation method of the semiconductor epitaxial wafer specifically includes:
在衬底上依次生长氮化物缓冲层、非故意掺杂氮化物层;sequentially growing a nitride buffer layer and an unintentional doped nitride layer on the substrate;
将所述III族金属有机源混合前驱体涂覆于非故意掺杂氮化物层上,得到III族金属有机源混合前驱体涂覆层,之后将具有III族金属有机源混合前驱体涂覆层的复合结构置于MOCVD反应腔室中,通入III族金属有机源,在V族元素源和还原性气体的混合气氛中进行退火重结晶,从而形成纳米材料和III-V族化合物纳米生长结构均匀分布的成核中心,得到金属有机源插入层;Coating the group III metal-organic source mixed precursor on the unintentionally doped nitride layer to obtain the group III metal-organic source mixed precursor coating layer, and then coating the group III metal-organic source mixed precursor coating layer The composite structure is placed in the MOCVD reaction chamber, and the Group III metal-organic source is introduced, and annealing and recrystallization are performed in the mixed atmosphere of the V group element source and the reducing gas, thereby forming nanomaterials and III-V compound nano-growth structures Uniformly distributed nucleation centers, resulting in metal-organic source insertion layers;
以及,在所述金属有机源插入层上继续生长n型氮化物层、氮化物多量子阱发光层、p型氮化物电子阻挡层、p型氮化物层,制得低应力量子阱发光层的高光效半导体外延片。And, continue to grow n-type nitride layer, nitride multi-quantum well light-emitting layer, p-type nitride electron blocking layer, p-type nitride layer on the metal-organic source insertion layer to obtain the low-stress quantum well light-emitting layer High-efficiency semiconductor epitaxial wafers.
其中,在一些更为具体的实施案例之中,当将所述III族金属有机源混合前驱体涂覆于非故意掺杂氮化物层上时,所述半导体外延片的制备方法具体包括如下步骤:Wherein, in some more specific implementation cases, when the group III metal-organic source mixed precursor is coated on the unintentionally doped nitride layer, the preparation method of the semiconductor epitaxial wafer specifically includes the following steps :
1)提供衬底,在温度为400~600℃的生长条件下,于所述衬底上生长厚度为20~60nm的氮化物缓冲层;所述衬底可以是蓝宝石、碳化硅、硅、氧化锌或氮化镓等,但不限于此;1) Provide a substrate, and grow a nitride buffer layer with a thickness of 20-60 nm on the substrate under the growth condition of a temperature of 400-600° C.; the substrate can be sapphire, silicon carbide, silicon, oxide Zinc or gallium nitride, etc., but not limited thereto;
2)在温度为1040~1100℃、压力为100~300torr的生长条件下,于所述氮化物缓冲层上生长厚度为2~4μm的非故意掺杂氮化物层;2) growing an unintentionally doped nitride layer with a thickness of 2-4 μm on the nitride buffer layer under the growth conditions of a temperature of 1040-1100° C. and a pressure of 100-300 torr;
3)在N 2气氛中,采用旋涂法将所述III族金属有机源混合前驱体涂覆于非故意掺杂氮化物层上,在非故意掺杂氮化物层上形成厚度为10~1000nm的III族金属有机源混合前驱体涂覆层; 3) In the N2 atmosphere, the group III metal-organic source mixed precursor is coated on the unintentionally doped nitride layer by spin coating, and a thickness of 10-1000 nm is formed on the unintentionally doped nitride layer. Group III metal-organic source mixed precursor coating layer;
4)将具有III族金属有机源混合前驱体涂覆层的复合结构置于MOCVD生长设备的反应腔室中,反应腔室内的压力为100~600torr,通入III族金属有机源,所述III族金属有机源为III族有机化合物源,使所述反应腔室升温至500~1200℃,并通入V族元素源和还原性气体进行退火重结晶10s~100s,然后生长得到厚度为1~100nm的金属有机源插入层;4) Place the composite structure with the mixed precursor coating layer of group III metal-organic source in the reaction chamber of the MOCVD growth equipment, the pressure in the reaction chamber is 100-600 torr, and the group III metal-organic source is introduced, and the group III The group metal organic source is a group III organic compound source, the reaction chamber is heated to 500-1200°C, and the source of group V elements and reducing gas are introduced to carry out annealing and recrystallization for 10s-100s, and then grow to obtain a thickness of 1-200°C. 100nm metal-organic source insertion layer;
5)在温度为1040~1070℃、压力为100~200torr的生长条件下,于所述金属有机源插入层上生长厚度为2~4μm的n型氮化物层,掺杂浓度为2×10 18cm -3~5×10 19cm -35) growing an n-type nitride layer with a thickness of 2-4 μm on the metal-organic source insertion layer under the growth conditions of a temperature of 1040-1070° C. and a pressure of 100-200 torr, with a doping concentration of 2×10 18 cm -3 ~5×10 19 cm -3 ;
6)在温度为750~900℃、压力为100~300torr的生长条件下,于所述n型氮化物层上生长氮化物多量子阱发光层,所述氮化物多量子阱发光层包括周期性重复交替生长的氮化物量子阱层和氮化物量子垒层,生长周期为1~20,所述氮化物量子阱层的厚度为2~6nm,氮化物量子垒层的厚度为6~20nm;6) Under the growth conditions of a temperature of 750-900° C. and a pressure of 100-300 torr, a nitride multi-quantum well light-emitting layer is grown on the n-type nitride layer, and the nitride multi-quantum well light-emitting layer includes a periodic The nitride quantum well layer and the nitride quantum barrier layer are repeatedly grown alternately, the growth period is 1-20, the thickness of the nitride quantum well layer is 2-6 nm, and the thickness of the nitride quantum barrier layer is 6-20 nm;
7)在温度为800~1000℃、压力为100~400torr的生长条件下,于所述氮化物多量子阱发光层上生长厚度为15~150nm的p型氮化物电子阻挡层;7) growing a p-type nitride electron blocking layer with a thickness of 15-150 nm on the nitride multi-quantum well light-emitting layer under the growth conditions of a temperature of 800-1000° C. and a pressure of 100-400 torr;
8)在温度为800~1000℃、压力为100~400torr的生长条件下,于所述p型氮化物电子阻挡层上生长厚度为20~200nm的p型氮化物层,掺杂浓度为1×10 18cm -3~5×10 20cm -38) growing a p-type nitride layer with a thickness of 20-200 nm on the p-type nitride electron blocking layer under the growth conditions of a temperature of 800-1000° C. and a pressure of 100-400 torr, with a doping concentration of 1× 10 18 cm -3 ~5×10 20 cm -3 .
其中,以上步骤1)~步骤8)中所述氮化物缓冲层、非故意掺杂氮化物层、n型氮化物层、氮化物多量子阱发光层、p型氮化物电子阻挡层、p型氮化物层的材质包括GaN、AlN、InN、InGaN、AlInN、AlGaN、AlInGaN等中的任意一种或两种以上的组合,但不限于此。Among them, the nitride buffer layer, the unintentionally doped nitride layer, the n-type nitride layer, the nitride multi-quantum well light-emitting layer, the p-type nitride electron blocking layer, the p-type The material of the nitride layer includes any one or a combination of two or more of GaN, AlN, InN, InGaN, AlInN, AlGaN, AlInGaN, etc., but is not limited thereto.
在一些具体实施方案中,所述制备方法中旋涂具有分散均匀的纳米材料的III族金属有机源混合前驱体的方法包括以下步骤:In some specific embodiments, in the preparation method, the method of spin-coating the group III metal-organic source mixed precursor with uniformly dispersed nanomaterials comprises the following steps:
1)纳米材料分散液的制备1) Preparation of nanomaterial dispersion
纳米材料加入到分散溶剂中混合,加入分散剂防止纳米粒子因高表面能自发团聚现象,在一定温度超声条件下,将纳米材料均匀分散在溶剂中形成纳米材料分散液;Nanomaterials are added to the dispersing solvent and mixed, adding a dispersant to prevent the spontaneous aggregation of nanoparticles due to high surface energy, and uniformly dispersing the nanomaterials in the solvent to form a nanomaterial dispersion under ultrasonic conditions at a certain temperature;
2)包含均匀分散纳米材料的III族金属有机源混合前驱体的制备2) Preparation of group III metal-organic source mixed precursors containing uniformly dispersed nanomaterials
将所述纳米材料从溶剂分离,快速干燥,将其与适量III族金属有机源混合,在一定温度超声条件下,得到包含均匀分散纳米材料的III族金属有机源混合前驱体;The nanomaterial is separated from the solvent, dried quickly, mixed with an appropriate amount of Group III metal-organic source, and under a certain temperature and ultrasonic conditions, a Group III metal-organic source mixed precursor containing uniformly dispersed nanomaterials is obtained;
3)旋涂包含均匀分散纳米材料的III族金属有机源混合前驱体3) Spin-coating Group III metal-organic source mixed precursors containing uniformly dispersed nanomaterials
在非故意掺杂氮化物层、n型氮化物层、p型氮化物层中的任一者上旋涂包含均匀分散纳米材料的III族金属有机源混合前驱体,得到III族金属有机源混合前驱体涂覆层。On any one of the unintentionally doped nitride layer, n-type nitride layer, and p-type nitride layer, spin-coat the group III metal-organic source mixed precursor containing uniformly dispersed nanomaterials to obtain a group III metal-organic source mixture Precursor coating layer.
具体的,步骤2)具体包括:将纳米材料与III族金属有机源均匀混合,并于5~40℃超声处理10~60min,得到包含均匀分散纳米材料的III族金属有机源混合前驱体。Specifically, step 2) specifically includes: uniformly mixing the nanomaterial and the group III metal-organic source, and ultrasonically treating it at 5-40° C. for 10-60 minutes to obtain a group III metal-organic source mixed precursor containing uniformly dispersed nanomaterials.
具体的,在进行步骤1)之前,将纳米材料均匀分散于分散溶剂中,并超声处理,形成纳米材料分散液,之后再将纳米材料从分散溶剂中分离,并进行干燥,其中,所述分散溶剂包括乙醇,所述超声处理的时间为0.5~2h;所述纳米材料分散液中还包括分散剂。Specifically, before step 1), the nanomaterials are uniformly dispersed in the dispersing solvent and ultrasonically treated to form a nanomaterial dispersion, and then the nanomaterials are separated from the dispersing solvent and dried, wherein the dispersed The solvent includes ethanol, and the ultrasonic treatment time is 0.5-2 hours; the nanomaterial dispersion liquid also includes a dispersant.
进一步的,所述半导体外延片为发光二极管(LED)外延片。Further, the semiconductor epitaxial wafer is a light emitting diode (LED) epitaxial wafer.
在一些具体的实施案例之中,当将所述III族金属有机源混合前驱体涂覆于n型氮化物层上时,所述半导体外延片的制备方法具体包括:In some specific implementation cases, when the group III metal-organic source mixed precursor is coated on the n-type nitride layer, the preparation method of the semiconductor epitaxial wafer specifically includes:
在衬底上依次生长氮化物缓冲层、非故意掺杂氮化物层和n型氮化物层;sequentially growing a nitride buffer layer, an unintentionally doped nitride layer and an n-type nitride layer on the substrate;
将所述III族金属有机源混合前驱体涂覆于n型氮化物层上,得到III族金属有机源混合前驱体涂覆层,之后将具有III族金属有机源混合前驱体涂覆层的复合结构置于MOCVD反应腔室中,通入III族金属有机源,在V族元素源和还原性气体的混合气氛中进行退火重结晶,从而形成纳米材料和III-V族化合物纳米生长结构均匀分布的成核中心,得到金属有机源插入层;Coating the Group III metal-organic source mixed precursor on the n-type nitride layer to obtain the Group III metal-organic source mixed precursor coating layer, and then compounding the Group III metal-organic source mixed precursor coating layer The structure is placed in the MOCVD reaction chamber, and the group III metal organic source is passed through, and annealing and recrystallization are carried out in the mixed atmosphere of the V group element source and the reducing gas, so as to form nanomaterials and III-V compound nano-growth structures with uniform distribution The nucleation center of the metal-organic source intercalation layer is obtained;
在所述金属有机源插入层表面生长量子垒修饰层,再生长量子阱层,形成第一发光层;growing a quantum barrier modification layer on the surface of the metal-organic source insertion layer, and then growing a quantum well layer to form a first light-emitting layer;
以及,继续生长氮化物多量子阱发光层、p型氮化物电子阻挡层、p型氮化物层,制得低应力量子阱发光层的高光效半导体外延片。And, continue to grow nitride multi-quantum well light-emitting layer, p-type nitride electron blocking layer, p-type nitride layer, and produce high light-efficiency semiconductor epitaxial wafer with low-stress quantum well light-emitting layer.
其中,在一些更为具体的实施案例之中,当将所述III族金属有机源混合前驱体涂覆于n型氮化物层上时,请参阅图6和图7所示,一种低应力量子阱发光层的高光效半导体外延片的制备方法具体包括如下步骤:Among them, in some more specific implementation cases, when the group III metal-organic source mixed precursor is coated on the n-type nitride layer, please refer to Figures 6 and 7, a low-stress The preparation method of the high light-efficiency semiconductor epitaxial wafer of the quantum well light-emitting layer specifically includes the following steps:
1)提供衬底11,在温度为400~600℃的生长条件下,于所述衬底上生长厚度为20~60nm的氮化物缓冲层12;所述衬底可以是蓝宝石、碳化硅、硅、氧化锌或氮化镓等,但不限于此;1) Provide a substrate 11, and grow a nitride buffer layer 12 with a thickness of 20-60 nm on the substrate under the growth condition of a temperature of 400-600° C.; the substrate can be sapphire, silicon carbide, silicon , zinc oxide or gallium nitride, etc., but not limited thereto;
2)在温度为1040~1100℃、压力为100~300torr的生长条件下,于所述氮化物缓冲层12上生长厚度为2~4μm的非故意掺杂氮化物层13;2) growing an unintentionally doped nitride layer 13 with a thickness of 2-4 μm on the nitride buffer layer 12 under the growth conditions of a temperature of 1040-1100° C. and a pressure of 100-300 torr;
3)在温度为1040~1070℃、压力为100~200torr的生长条件下,于所述非故意掺杂氮化物层13上生长厚度为2~4μm的n型氮化物层14,掺杂浓度为2×10 18cm -3~5×10 19cm -33) growing an n-type nitride layer 14 with a thickness of 2-4 μm on the unintentionally doped nitride layer 13 under the growth conditions of a temperature of 1040-1070° C. and a pressure of 100-200 torr, with a doping concentration of 2×10 18 cm -3 ~5×10 19 cm -3 ;
4)在N 2气氛中,采用旋涂法将所述III族金属有机源混合前驱体涂覆于n型氮化物层14上,在n型氮化物层14上形成厚度为10~1000nm的III族金属有机源混合前驱体涂覆层; 4) In N2 atmosphere, apply the group III metal-organic source mixed precursor on the n-type nitride layer 14 by spin-coating method, and form a III layer with a thickness of 10-1000 nm on the n-type nitride layer 14. Group metal-organic source mixed precursor coating layer;
5)将具有III族金属有机源混合前驱体涂覆层的复合结构置于MOCVD生长设备的反应腔室中,反应腔室内的压力为100~600torr,通入III族金属有机源,所述III族金属有机源为III族有机化合物源,使所述反应腔室升温至500~1200℃,并通入V族元素源和还原性气体进行退火重结晶10s~100s,然后生长得到厚度为1~100nm的金属有机源插入层100;5) Place the composite structure with the mixed precursor coating layer of group III metal-organic source in the reaction chamber of the MOCVD growth equipment, the pressure in the reaction chamber is 100-600 torr, feed the group III metal-organic source, and the III The group metal organic source is a group III organic compound source, the reaction chamber is heated to 500-1200°C, and the source of group V elements and reducing gas are introduced to carry out annealing and recrystallization for 10s-100s, and then grow to obtain a thickness of 1-200°C. 100nm metal-organic source insertion layer 100;
6)在温度为700~950℃、压力为50~350torr的生长条件下,于所述金属有机源插入层100表面形成一层厚度为10nm~500nm的量子垒修饰层200;然后生长厚度为2~6nm的量子阱层300,形成第一发光层;6) Under the growth conditions of a temperature of 700-950° C. and a pressure of 50-350 torr, a quantum barrier modification layer 200 with a thickness of 10 nm to 500 nm is formed on the surface of the metal-organic source insertion layer 100; ~6nm quantum well layer 300 to form the first light-emitting layer;
7)在温度为750~900℃、压力为100~300torr的生长条件下,于所述量子阱层上生长氮化物多量子阱发光层15,所述氮化物多量子阱发光层包括周期性重复交替生长的氮化物量子阱层152和氮化物量子垒层151,发光层重复生长周期为1~20,所述氮化物量子阱层152的厚度为2~6nm,氮化物量子垒层151的厚度为6~20nm;7) Under the growth conditions of a temperature of 750-900° C. and a pressure of 100-300 torr, grow a nitride multi-quantum well light-emitting layer 15 on the quantum well layer, and the nitride multi-quantum well light-emitting layer includes periodically repeated Alternately grown nitride quantum well layers 152 and nitride quantum barrier layers 151, the repeated growth period of the light-emitting layer is 1-20, the thickness of the nitride quantum well layer 152 is 2-6 nm, and the thickness of the nitride quantum barrier layer 151 is 6~20nm;
8)在温度为800~1000℃、压力为100~400torr的生长条件下,于所述氮化物多量子阱发光层15上生长厚度为15~150nm的p型氮化物电子阻挡层16;8) growing a p-type nitride electron blocking layer 16 with a thickness of 15-150 nm on the nitride multi-quantum well light-emitting layer 15 under the growth conditions of a temperature of 800-1000° C. and a pressure of 100-400 torr;
9)在温度为800~1000℃、压力为100~400torr的生长条件下,于所述p型氮化物电子阻挡层16上生长厚度为20~200nm的p型氮化物层17,掺杂浓度为1×10 18cm -3~5×10 20cm -39) growing a p-type nitride layer 17 with a thickness of 20-200 nm on the p-type nitride electron blocking layer 16 under the growth conditions of a temperature of 800-1000° C. and a pressure of 100-400 torr, with a doping concentration of 1×10 18 cm -3 to 5×10 20 cm -3 .
其中,步骤1)~步骤9)中所述氮化物缓冲层、非故意掺杂氮化物层、n型氮化物层、氮化物多量子阱发光层、p型氮化物电子阻挡层、p型氮化物层的材质包括GaN、AlN、InN、InGaN、AlInN、AlGaN、AlInGaN等中的任意一种或两种以上的组合,但不限于此。Wherein, the nitride buffer layer, the unintentionally doped nitride layer, the n-type nitride layer, the nitride multi-quantum well light-emitting layer, the p-type nitride electron blocking layer, the p-type nitrogen The material of the compound layer includes any one or a combination of two or more of GaN, AlN, InN, InGaN, AlInN, AlGaN, AlInGaN, etc., but is not limited thereto.
在一些实施例中,步骤6)中包括:可采用横向外延生长工艺生长并调整所述量子垒修饰层的厚度为10nm~500nm。In some embodiments, step 6) includes: growing and adjusting the thickness of the quantum barrier modification layer to be 10nm-500nm by using a lateral epitaxial growth process.
在另一些实施例中,步骤6)中包括:可采用纵向外延结合横向外延生长工艺生长并调整所述量子垒修饰层的厚度为10nm~500nm。In other embodiments, step 6) includes: growing and adjusting the thickness of the quantum barrier modification layer to be 10nm-500nm by using a combination of vertical epitaxy and lateral epitaxy.
其中,旋涂具有分散均匀的纳米材料的III族金属有机源混合前驱体的方法如前所述,此处不再赘述。Wherein, the method of spin-coating the Group III metal-organic source mixed precursor with uniformly dispersed nanomaterials is as described above, and will not be repeated here.
在以上技术方案中,本申请将具有分散纳米粒子的III族金属有机源混合前驱体涂覆于n型氮化物层上得到金属有机源混合前驱体旋涂层,然后结合退火重结晶形成纳米材料和III-V族金属有机化合物纳米生长结构均匀分布的成核中心,一方面金属有机源插入层作为应力释放层缓冲层,厚度精准可控,工艺稳定,同时对发光层电子注入起到聚集和扩展,改善LED电容特性,提高抗静电能力,另一方面在金属有机源插入层上形成量子垒修饰层,调整量子阱修饰层纵向生长,可形成具有量子点发光层,可以增大发光层发光面积,同时,利用量子点限制效应降低QCSE(斯塔克效应),并降低非辐射复合,提升电子空穴的符合效率,再者,低应力量子阱发光层使得量子阱层组分分布均匀,可提高发光波长均匀性,可满足适用于Micro-LED外延均匀性能要求及Micro-LED外延工艺制备。In the above technical scheme, the present application coats the group III metal-organic source mixed precursor with dispersed nanoparticles on the n-type nitride layer to obtain a metal-organic source mixed precursor spin coating, and then combines annealing and recrystallization to form nanomaterials On the one hand, the metal-organic source insertion layer acts as a buffer layer for the stress release layer, the thickness is precisely controllable, and the process is stable. Expansion, improve the capacitance characteristics of LED, improve the antistatic ability, on the other hand, form a quantum barrier modification layer on the metal-organic source insertion layer, adjust the longitudinal growth of the quantum well modification layer, and form a light-emitting layer with quantum dots, which can increase the light emission of the light-emitting layer At the same time, the QCSE (Stark effect) is reduced by using the quantum dot confinement effect, and the non-radiative recombination is reduced to improve the coincidence efficiency of electrons and holes. Furthermore, the low-stress quantum well light-emitting layer makes the components of the quantum well layer evenly distributed. It can improve the uniformity of luminous wavelength, and can meet the uniform performance requirements for Micro-LED epitaxy and the preparation of Micro-LED epitaxy.
在一些具体的实施案例之中,当将所述III族金属有机源混合前驱体涂覆于p型氮化物层上时,所述半导体外延片的制备方法具体包括:In some specific implementation cases, when the group III metal-organic source mixed precursor is coated on the p-type nitride layer, the preparation method of the semiconductor epitaxial wafer specifically includes:
在衬底上依次生长氮化物缓冲层、非故意掺杂氮化物层、n型氮化物层、氮化物多量子阱发光层、p型氮化物电子阻挡层、p型氮化物前层;On the substrate, sequentially grow a nitride buffer layer, an unintentionally doped nitride layer, an n-type nitride layer, a nitride multi-quantum well light-emitting layer, a p-type nitride electron blocking layer, and a p-type nitride front layer;
将所述III族金属有机源混合前驱体涂覆于p型氮化物前层上,得到III族金属有机源混合前驱体涂覆层,之后将具有III族金属有机源混合前驱体涂覆层的复合结构置于MOCVD反应腔室中,通入III族金属有机源,在V族元素源和还原性气体的混合气氛中进行退火重结晶,从而形成纳米材料和III-V族化合物纳米生长结构均匀分布的成核中心,得到金属有机源插入层;Coating the Group III metal-organic source mixed precursor on the p-type nitride front layer to obtain the Group III metal-organic source mixed precursor coating layer, and then applying the Group III metal-organic source mixed precursor coating layer The composite structure is placed in the MOCVD reaction chamber, and the Group III metal-organic source is introduced, and annealing and recrystallization are carried out in the mixed atmosphere of the V group element source and the reducing gas, so as to form nanomaterials and III-V compounds with a uniform nano-growth structure Distributed nucleation centers, resulting in metal-organic source insertion layers;
在所述金属有机源插入层表面外延生长p型氮化物后层;epitaxially growing a p-type nitride rear layer on the surface of the metal-organic source insertion layer;
以及,对所获外延结构进行退火处理,制得具有低欧姆接触p型氮化物的半导体外延片。And, performing annealing treatment on the obtained epitaxial structure to prepare a semiconductor epitaxial wafer with low ohmic contact p-type nitride.
其中,在一些更为具体的实施案例之中,当将所述III族金属有机源混合前驱体涂覆于p型氮化物层上时,一种低欧姆接触的p型氮化物半导体外延片的制备方法具体包括如下步骤:Among them, in some more specific implementation cases, when the group III metal-organic source mixed precursor is coated on the p-type nitride layer, the p-type nitride semiconductor epitaxial wafer with low ohmic contact The preparation method specifically comprises the following steps:
1)提供衬底,在温度为400~600℃的生长条件下,于所述衬底上生长厚度为20~60nm的氮化物缓冲层;所述衬底可以是蓝宝石、碳化硅、硅、氧化锌或氮化镓等,但不限于此;1) Provide a substrate, and grow a nitride buffer layer with a thickness of 20-60 nm on the substrate under the growth condition of a temperature of 400-600° C.; the substrate can be sapphire, silicon carbide, silicon, oxide Zinc or gallium nitride, etc., but not limited thereto;
2)在温度为1040~1100℃、压力为100~300torr的生长条件下,于所述氮化物缓冲层上生长厚度为2~4μm的非故意掺杂氮化物层;2) growing an unintentionally doped nitride layer with a thickness of 2-4 μm on the nitride buffer layer under the growth conditions of a temperature of 1040-1100° C. and a pressure of 100-300 torr;
3)在温度为1040~1070℃、压力为100~200torr的生长条件下,于所述非故意掺杂氮化物层上生长厚度为2~4μm的n型氮化物层,掺杂浓度为2×10 18cm -3~5×10 19cm -33) growing an n-type nitride layer with a thickness of 2-4 μm on the unintentionally doped nitride layer under the growth conditions of a temperature of 1040-1070° C. and a pressure of 100-200 torr, with a doping concentration of 2× 10 18 cm -3 ~5×10 19 cm -3 ;
4)在温度为750~900℃、压力为100~300torr的生长条件下,于所述n型氮化物层上生长氮化物多量子阱发光层,所述氮化物多量子阱发光层包括周期性重复交替生长的氮化物量子阱层和氮化物量子垒层,生长周期为1~20,所述氮化物量子阱层的厚度为2~6nm,氮化物量子垒层的厚度为6~20nm;4) Under the growth conditions of a temperature of 750-900° C. and a pressure of 100-300 torr, a nitride multi-quantum well light-emitting layer is grown on the n-type nitride layer, and the nitride multi-quantum well light-emitting layer includes a periodic The nitride quantum well layer and the nitride quantum barrier layer are repeatedly grown alternately, the growth period is 1-20, the thickness of the nitride quantum well layer is 2-6 nm, and the thickness of the nitride quantum barrier layer is 6-20 nm;
5)在温度为800~1000℃、压力为100~400torr的生长条件下,于所述氮化物多量子阱发光层上生长厚度为15~150nm的p型氮化物电子阻挡层;5) growing a p-type nitride electron blocking layer with a thickness of 15-150 nm on the nitride multi-quantum well light-emitting layer under the growth conditions of a temperature of 800-1000° C. and a pressure of 100-400 torr;
6)在温度为800~1000℃、压力为100~400torr的生长条件下,于所述p型氮化物电子阻挡层上生长厚度为20~200nm的p型氮化物前层,掺杂浓度为1×10 18cm -3~5×10 20cm -36) growing a p-type nitride front layer with a thickness of 20-200 nm on the p-type nitride electron blocking layer under the growth conditions of a temperature of 800-1000° C. and a pressure of 100-400 torr, with a doping concentration of 1 ×10 18 cm -3 ~5×10 20 cm -3 ;
7)在N 2气氛中,采用旋涂法将所述III族金属有机源混合前驱体涂覆于p型氮化物前层上,在p型氮化物前层上形成厚度为10nm~1000nm的III族金属有机源混合前驱体涂覆层; 7) In N2 atmosphere, apply the group III metal-organic source mixed precursor on the p-type nitride front layer by spin coating method, and form a III layer with a thickness of 10 nm to 1000 nm on the p-type nitride front layer. Group metal-organic source mixed precursor coating layer;
8)将具有III族金属有机源混合前驱体涂覆层的复合结构置于MOCVD生长设备的反应腔室中,反应腔室内的压力为100~600torr,通入III族金属有机源,所述III族金属有机源为III族有机化合物源,使所述反应腔室升温至500~1200℃,并通入V族元素源和还原性气体进行退火重结晶10s~100s,然后生长得到厚度为1~100nm的金属有机源插入层;8) Place the composite structure with the mixed precursor coating layer of group III metal-organic source in the reaction chamber of the MOCVD growth equipment, the pressure in the reaction chamber is 100-600 torr, and the group III metal-organic source is introduced, and the group III The group metal organic source is a group III organic compound source, the reaction chamber is heated to 500-1200°C, and the source of group V elements and reducing gas are introduced to carry out annealing and recrystallization for 10s-100s, and then grow to obtain a thickness of 1-200°C. 100nm metal-organic source insertion layer;
9)在温度为800~1000℃、压力为100~400torr的生长条件下,于所述金属有机源插入层上生长厚度为2~20nm的p型氮化物后层,掺杂浓度为1×10 18cm -3~5×10 20cm -39) Under the growth conditions of a temperature of 800-1000° C. and a pressure of 100-400 torr, a p-type nitride rear layer with a thickness of 2-20 nm is grown on the metal-organic source insertion layer, and the doping concentration is 1×10 18 cm -3 ~5×10 20 cm -3 ;
10)将所获外延结构置于氧化性气体的混合气氛中,于350~950℃进行退火处理1~60min,制得具有低欧姆接触的p型氮化物的半导体外延片。10) Place the obtained epitaxial structure in a mixed atmosphere of oxidizing gas, and perform annealing treatment at 350-950° C. for 1-60 min, to obtain a p-type nitride semiconductor epitaxial wafer with low ohmic contact.
其中,步骤1)~步骤9)中,所述氮化物缓冲层、非故意掺杂氮化物层、n型氮化物层、氮化物多量子阱发光层、p型氮化物电子阻挡层、p型氮化物前层、p型氮化物后层的材质包括 GaN、AlN、InN、InGaN、AlInN、AlGaN、AlInGaN等中的任意一种或两种以上的组合,但不限于此。Wherein, in step 1) to step 9), the nitride buffer layer, unintentionally doped nitride layer, n-type nitride layer, nitride multi-quantum well light-emitting layer, p-type nitride electron blocking layer, p-type The material of the nitride front layer and the p-type nitride rear layer includes any one or a combination of two or more of GaN, AlN, InN, InGaN, AlInN, AlGaN, AlInGaN, etc., but is not limited thereto.
其中,旋涂具有分散均匀的纳米材料的III族金属有机源混合前驱体的方法如前所述,此处不再赘述。Wherein, the method of spin-coating the Group III metal-organic source mixed precursor with uniformly dispersed nanomaterials is as described above, and will not be repeated here.
在以上技术方案中,本申请将具有分散纳米粒子的III族金属有机源混合前驱体涂覆于p型氮化物层上,然后在MOCVD外延工艺下退火重结晶,形成纳米材料和III-V族化合物纳米生长结构均匀分布的成核中心,呈现凹凸不平的粗化表面结构,一方面粗化结构提高LED出光效率和外量子效率,同时粗化结构与LED芯片透明导电层接触具有更大的接触面积,形成更好的电流扩展,提高LED发光强度和内量子效率;另一方面具金属有机源混合前驱体涂覆层的纳米粒子在退火过程中与O 2形成纳米氧化物,降低了透明电极与p型氮化物外延层间的肖特基势垒高度,同时结合p型氮化物中的H原子,提高p型氮化物层表面的p型掺杂离化效率和空穴浓度,降低欧姆接触电阻,提高LED空穴注入,增强发光效率,还可以降低工作电压,提高可靠性。 In the above technical scheme, the present application coats the group III metal-organic source mixed precursor with dispersed nanoparticles on the p-type nitride layer, and then anneals and recrystallizes under the MOCVD epitaxy process to form nanomaterials and group III-V The evenly distributed nucleation center of the compound nano-growth structure presents an uneven roughened surface structure. On the one hand, the roughened structure improves the light output efficiency and external quantum efficiency of the LED. At the same time, the roughened structure has a greater contact with the transparent conductive layer of the LED chip. Area, form better current spread, improve LED luminous intensity and internal quantum efficiency; on the other hand, nanoparticles with metal-organic source mixed precursor coating layer form nano-oxide with O2 during annealing process, reducing the transparent electrode The Schottky barrier height between the p-type nitride epitaxial layer, combined with the H atoms in the p-type nitride layer, improves the p-type doping ionization efficiency and hole concentration on the surface of the p-type nitride layer, and reduces the ohmic contact Resistors can improve LED hole injection, enhance luminous efficiency, and can also reduce operating voltage and improve reliability.
本申请实施例的另一个方面还提供了由前述方法制备的半导体外延片,包括衬底、氮化物缓冲层、非故意掺杂氮化物层、n型氮化物层、氮化物多量子阱发光层、p型氮化物电子阻挡层、p型氮化物层,所述非故意掺杂氮化物层、n型氮化物层、p型氮化物层中的至少任一者表面形成有金属有机源插入层,所述金属有机源插入层由覆设在其表面的III族金属有机源混合前驱体涂覆层经退火重结晶形成。Another aspect of the embodiment of the present application also provides a semiconductor epitaxial wafer prepared by the aforementioned method, including a substrate, a nitride buffer layer, an unintentionally doped nitride layer, an n-type nitride layer, and a nitride multi-quantum well light-emitting layer , p-type nitride electron blocking layer, p-type nitride layer, at least any one of the unintentionally doped nitride layer, n-type nitride layer, and p-type nitride layer is formed with a metal-organic source insertion layer on the surface , the metal-organic source insertion layer is formed by annealing and recrystallization of the Group III metal-organic source mixed precursor coating layer covered on its surface.
进一步的,所述半导体外延片为发光二极管(LED)外延片。Further, the semiconductor epitaxial wafer is a light emitting diode (LED) epitaxial wafer.
在一些具体的实施案例之中,当将III族金属有机源混合前驱体涂覆于非故意掺杂氮化物层上时,形成的金属有机源插入层位于非故意掺杂氮化物层之上,如图3所示,制备的半导体外延片的层状结构从下至上依次包括:衬底11、氮化物缓冲层12、具有金属有机源插入层的非故意掺杂氮化物层130、n型氮化物层14、氮化物多量子阱发光层15、p型氮化物电子阻挡层16、p型氮化物层17。In some specific implementation cases, when the group III metal-organic source mixed precursor is coated on the unintentionally doped nitride layer, the formed metal-organic source insertion layer is located on the unintentionally doped nitride layer, As shown in Figure 3, the layered structure of the prepared semiconductor epitaxial wafer includes from bottom to top: substrate 11, nitride buffer layer 12, unintentionally doped nitride layer 130 with metal-organic source insertion layer, n-type nitrogen Compound layer 14, nitride multi-quantum well light-emitting layer 15, p-type nitride electron blocking layer 16, p-type nitride layer 17.
在另一些具体的实施案例之中,当将III族金属有机源混合前驱体涂覆于n型氮化物层上时,形成的金属有机源插入层位于n型氮化物层之上,如图4所示,制备的半导体外延片的层 状结构从下至上依次包括:衬底11、氮化物缓冲层12、非故意掺杂氮化物层13、具有金属有机源插入层的n型氮化物层140、氮化物多量子阱发光层15、p型氮化物电子阻挡层16、p型氮化物层17。In other specific implementation cases, when the Group III metal-organic source mixed precursor is coated on the n-type nitride layer, the formed metal-organic source insertion layer is located on the n-type nitride layer, as shown in Figure 4 As shown, the layered structure of the prepared semiconductor epitaxial wafer includes, from bottom to top, a substrate 11, a nitride buffer layer 12, an unintentionally doped nitride layer 13, and an n-type nitride layer 140 with a metal-organic source insertion layer. , a nitride multi-quantum well light-emitting layer 15 , a p-type nitride electron blocking layer 16 , and a p-type nitride layer 17 .
在另一些具体的实施案例之中,当将III族金属有机源混合前驱体涂覆于p型氮化物层上时,形成的金属有机源插入层位于p型氮化物层之上,如图5所示,制备的半导体外延片的层状结构从下至上依次包括:衬底11、氮化物缓冲层12、非故意掺杂氮化物层13、n型氮化物层14、氮化物多量子阱发光层15、p型氮化物电子阻挡层16、具有金属有机源插入层的p型氮化物层170。In other specific implementation cases, when the group III metal-organic source mixed precursor is coated on the p-type nitride layer, the formed metal-organic source insertion layer is located on the p-type nitride layer, as shown in Figure 5 As shown, the layered structure of the prepared semiconductor epitaxial wafer includes from bottom to top: substrate 11, nitride buffer layer 12, unintentionally doped nitride layer 13, n-type nitride layer 14, nitride multi-quantum well light emitting Layer 15, p-type nitride electron blocking layer 16, p-type nitride layer 170 with metal organic source insertion layer.
进一步地,所述衬底11可以是蓝宝石、碳化硅、硅、氧化锌或氮化镓等,但不限于此。Further, the substrate 11 may be sapphire, silicon carbide, silicon, zinc oxide or gallium nitride, etc., but not limited thereto.
进一步地,所述氮化物缓冲层12的材质可以包括GaN、AlN、AlGaN等中的任意一种或两种以上的组合,厚度为20~60nm。Further, the material of the nitride buffer layer 12 may include any one or a combination of two or more of GaN, AlN, AlGaN, etc., and the thickness is 20-60 nm.
进一步地,所述非故意掺杂氮化物层13为厚度为2~4μm的非故意掺杂GaN层。Further, the unintentionally doped nitride layer 13 is an unintentionally doped GaN layer with a thickness of 2-4 μm.
进一步地,所述n型氮化物层14为厚度为2~4μm的n型GaN层,Si的掺杂浓度为2×10 18cm -3~5×10 19cm -3Further, the n-type nitride layer 14 is an n-type GaN layer with a thickness of 2-4 μm, and the doping concentration of Si is 2×10 18 cm −3 to 5×10 19 cm −3 .
进一步地,所述氮化物多量子阱发光层15为InGaN/GaN多量子阱发光层,所述InGaN/GaN多量子阱发光层包括周期性重复交替生长的InGaN量子阱层和GaN量子垒层,重复生长周期为1~20,所述InGaN量子阱层的厚度为2~6nm,所述GaN量子垒层的厚度为6~20nm。Further, the nitride multi-quantum well light-emitting layer 15 is an InGaN/GaN multi-quantum well light-emitting layer, and the InGaN/GaN multi-quantum well light-emitting layer includes InGaN quantum well layers and GaN quantum barrier layers that are periodically and alternately grown, The repeated growth period is 1-20, the thickness of the InGaN quantum well layer is 2-6 nm, and the thickness of the GaN quantum barrier layer is 6-20 nm.
进一步地,所述p型氮化物电子阻挡层为厚度为15~150nm的p型AlGaN电子阻挡层。Further, the p-type nitride electron blocking layer is a p-type AlGaN electron blocking layer with a thickness of 15-150 nm.
进一步地,所述p型氮化物层为厚度为20~200nm的p型GaN层,Mg的掺杂浓度为1×10 18cm -3~5×10 20cm -3Further, the p-type nitride layer is a p-type GaN layer with a thickness of 20-200 nm, and the doping concentration of Mg is 1×10 18 cm −3 to 5×10 20 cm −3 .
下面将结合本申请实施例中附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本申请实施例的组件可以以各种不同的配置来布置和设计。因此,以下对在附图中提供的本申请的实施例的详细描述并非旨在限制要求保护的本申请的范围,而是仅仅表示本申请的选定实施例。基于本申请的实施例,本领域技术人员应当理解:其依然可以对各实施例 的技术方案进行修改,或对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的精神和范围,在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本申请保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present application with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, not all of them. The components of the embodiments of the application generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations. Accordingly, the following detailed description of the embodiments of the application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely represents selected embodiments of the application. Based on the embodiments of the present application, those skilled in the art should understand that: it is still possible to modify the technical solutions of each embodiment, or perform equivalent replacements for some of the technical features; and these modifications or replacements do not make the corresponding technical solutions Essentially departing from the spirit and scope of the technical solutions of the various embodiments of the present application, and all other embodiments obtained without creative work, all belong to the scope of protection of the present application.
实施例1Example 1
1)Ni纳米粒子分散液的制备1) Preparation of Ni nanoparticle dispersion
采用无水乙醇,加入质量分数30%的直径30~80nm的纳米Ni粉,加入质量分数0.15%的柠檬酸分散剂,室温下超声2h;Using absolute ethanol, add 30% by mass fraction of nano-Ni powder with a diameter of 30 to 80 nm, add 0.15% by mass fraction of citric acid dispersant, and sonicate for 2 hours at room temperature;
2)Ni纳米粒子TMG源的制备2) Preparation of Ni nanoparticles TMG source
将Ni纳米粒子从溶剂分离,快速干燥立即与高纯TMG源混合,Ni纳米粒子质量分数为40%,于40℃超声60min,得到均匀分散Ni纳米粒子的TMG源混合前驱体;The Ni nanoparticles were separated from the solvent, quickly dried and immediately mixed with a high-purity TMG source. The mass fraction of Ni nanoparticles was 40%, and ultrasonicated at 40°C for 60 minutes to obtain a TMG source mixed precursor with uniformly dispersed Ni nanoparticles;
3)旋涂Ni纳米粒子TMG源混合前驱体3) Spin coating Ni nanoparticles TMG source mixed precursor
在手套箱N 2氛围中,匀胶机旋涂法以4000rpm的转速将Ni纳米粒子TMG源混合前驱体旋涂在蓝宝石衬底上,在衬底上形成厚度为30nm的均匀分散Ni纳米粒子的TMG源混合前驱体涂覆层; In the N2 atmosphere of the glove box, the Ni nanoparticles TMG source mixed precursor was spin-coated on the sapphire substrate at a speed of 4000rpm by the spin-coating method of the homogenizer, and uniformly dispersed Ni nanoparticles with a thickness of 30nm were formed on the substrate. TMG source mixed precursor coating layer;
4)TMG源混合前驱体涂覆层上LED外延片生长4) Growth of LED epitaxial wafers on TMG source mixed precursor coating layer
①将具有分散Ni纳米粒子的TMG源混合前驱体涂覆层的衬底11置于MOCVD反应腔室内,压力设定为500torr,通入TMG源,升温设定为1060℃,通入NH 3和H 2退火重结晶10s,NH 3和H 2的流量比为10:1,生长制得GaN应力释放缓冲层2; ①Place the substrate 11 with the TMG source mixed precursor coating layer dispersed with Ni nanoparticles in the MOCVD reaction chamber, set the pressure to 500torr, feed the TMG source, set the temperature rise to 1060°C, and feed NH 3 and H 2 annealed and recrystallized for 10s, the flow ratio of NH 3 and H 2 was 10:1, and the GaN stress relief buffer layer 2 was grown;
②在GaN应力释放缓冲层2上,在温度为1080℃、生长压力为200torr的条件下,生长厚度为4μm的非故意掺杂氮化物层13,为非故意掺杂GaN层,所需的Ga源为TMG源,生长气氛为H 2气氛; ② On the GaN stress release buffer layer 2, under the condition of temperature of 1080°C and growth pressure of 200torr, an unintentionally doped nitride layer 13 with a thickness of 4 μm is grown, which is an unintentionally doped GaN layer, and the required Ga The source is TMG source, and the growth atmosphere is H2 atmosphere;
③在非故意掺杂氮化物层13上,在温度为1060℃、生长压力为200torr的条件下,生长厚度为1μm的n型氮化物层14,为n型GaN层,Si的掺杂浓度为8×10 18cm -3,生长所需的Ga源为TMG源,生长气氛为H 2气氛; ③ On the unintentionally doped nitride layer 13, under the conditions of a temperature of 1060° C. and a growth pressure of 200 torr, grow an n-type nitride layer 14 with a thickness of 1 μm, which is an n-type GaN layer, and the doping concentration of Si is 8×10 18 cm -3 , the Ga source required for growth is TMG source, and the growth atmosphere is H 2 atmosphere;
④在n型氮化物层14上,生长发光层,为重复生长6对InGaN/GaN多量子阱发光层,InGaN量子阱层的厚度为3nm,生长温度为750℃,生长压力为200torr,生长气氛切换为N 2气 氛,GaN量子垒层的厚度为11nm,生长温度为810℃,生长气氛切换为H 2气氛,生长压力为200torr,生长所需的Ga源为TEGa,In源为TMIn; ④ On the n-type nitride layer 14, grow a light-emitting layer, in order to repeatedly grow 6 pairs of InGaN/GaN multi-quantum well light-emitting layers, the thickness of the InGaN quantum well layer is 3nm, the growth temperature is 750°C, the growth pressure is 200torr, and the growth atmosphere Switch to N 2 atmosphere, the thickness of the GaN quantum barrier layer is 11nm, the growth temperature is 810°C, the growth atmosphere is switched to H 2 atmosphere, the growth pressure is 200torr, the Ga source required for growth is TEGa, and the In source is TMIn;
⑤在InGaN/GaN多量子阱发光层上,在温度为950℃、生长压力为200torr的条件下,生长一层厚度为25nm的电子阻挡层,为p型AlGaN电子阻挡层,生长所需的Ga源为TMG源,Al源为TMAl,生长气氛为N 2气氛; ⑤On the InGaN/GaN multi-quantum well light-emitting layer, under the condition of temperature of 950°C and growth pressure of 200torr, an electron blocking layer with a thickness of 25nm is grown, which is a p-type AlGaN electron blocking layer, and the Ga The source is TMG source, the Al source is TMAl, and the growth atmosphere is N2 atmosphere;
⑥在电子阻挡层上,在温度为950℃、生长压力为200torr的条件下,生长厚度为50nm的p型氮化物层17,为p型GaN层,Mg掺杂浓度为5×10 19cm -3,生长所需的Ga源为TMG源,生长气氛切换为H 2气氛。 ⑥ On the electron blocking layer, grow a p-type nitride layer 17 with a thickness of 50 nm under the conditions of a temperature of 950°C and a growth pressure of 200 torr, which is a p-type GaN layer with a Mg doping concentration of 5×10 19 cm - 3. The Ga source required for growth is TMG source, and the growth atmosphere is switched to H 2 atmosphere.
实施例2Example 2
1)Ni纳米粒子分散液的制备1) Preparation of Ni nanoparticle dispersion
采用无水乙醇,加入质量分数30%的直径30~80nm的纳米Ni粉,加入质量分数0.15%的柠檬酸分散剂,室温下超声2h;Using absolute ethanol, add 30% by mass fraction of nano-Ni powder with a diameter of 30 to 80 nm, add 0.15% by mass fraction of citric acid dispersant, and sonicate for 2 hours at room temperature;
2)Ni纳米粒子TMG源的制备2) Preparation of Ni nanoparticles TMG source
将Ni纳米粒子从溶剂分离,快速干燥立即与高纯TMG源混合,Ni纳米粒子质量分数为40%,于40℃超声60min,得到均匀分散Ni纳米粒子的TMG源混合前驱体;The Ni nanoparticles were separated from the solvent, quickly dried and immediately mixed with a high-purity TMG source. The mass fraction of Ni nanoparticles was 40%, and ultrasonicated at 40°C for 60 minutes to obtain a TMG source mixed precursor with uniformly dispersed Ni nanoparticles;
3)旋涂Ni纳米粒子TMG源混合前驱体3) Spin coating Ni nanoparticles TMG source mixed precursor
在手套箱N 2氛围中,匀胶机旋涂法以4000rpm的转速将Ni纳米粒子TMG源混合前驱体旋涂在蓝宝石衬底上,在衬底上形成厚度为800nm的均匀分散Ni纳米粒子的TMG源混合前驱体涂覆层; In the N2 atmosphere of the glove box, the Ni nanoparticle TMG source mixed precursor was spin-coated on the sapphire substrate at a speed of 4000rpm by the spin coating method of the homogenizer, and a uniformly dispersed Ni nanoparticle with a thickness of 800nm was formed on the substrate. TMG source mixed precursor coating layer;
4)TMG源混合前驱体涂覆层上LED外延片生长4) Growth of LED epitaxial wafers on TMG source mixed precursor coating layer
①将具有分散Ni纳米粒子的TMG源混合前驱体涂覆层的衬底11置于MOCVD反应腔室内,压力设定为300torr,通入TMG源,升温设定为1200℃,通入NH 3和H 2退火重结晶40s,NH 3和H 2的流量比为20:1,生长制得GaN应力释放缓冲层2; ① Place the substrate 11 with the TMG source mixed precursor coating layer dispersed with Ni nanoparticles in the MOCVD reaction chamber, set the pressure to 300torr, feed the TMG source, set the temperature rise to 1200°C, and feed NH 3 and H 2 annealed and recrystallized for 40 seconds, the flow ratio of NH 3 and H 2 was 20:1, and the GaN stress relief buffer layer 2 was grown;
②在GaN应力释放缓冲层2上,在温度为1080℃、生长压力为200torr的条件下,生长厚度为2.5μm的非故意掺杂氮化物层13,为非故意掺杂GaN层,所需的Ga源为TMG源,生长气氛为H 2气氛; ② On the GaN stress release buffer layer 2, under the conditions of temperature of 1080°C and growth pressure of 200torr, an unintentionally doped nitride layer 13 with a thickness of 2.5 μm is grown, which is an unintentionally doped GaN layer, and the required Ga source is TMG source, growth atmosphere is H2 atmosphere;
③在非故意掺杂氮化物层13上,在温度为1060℃、生长压力为200torr的条件下,生长厚度为2.5μm的n型氮化物层14,为n型GaN层,Si的掺杂浓度为8×10 18cm -3,生长所需的Ga源为TMG源,生长气氛为H 2气氛; ③ On the unintentionally doped nitride layer 13, under the conditions of a temperature of 1060°C and a growth pressure of 200torr, grow an n-type nitride layer 14 with a thickness of 2.5 μm, which is an n-type GaN layer, and the doping concentration of Si is is 8×10 18 cm -3 , the Ga source required for growth is TMG source, and the growth atmosphere is H 2 atmosphere;
④在n型氮化物层14上,生长发光层,为重复生长6对InGaN/GaN多量子阱发光层,InGaN量子阱层的厚度为3nm,生长温度为750℃,生长气氛切换为N 2气氛,生长压力为200torr,GaN量子垒层的厚度为11nm,生长温度为810℃,生长气氛切换为H 2气氛,生长压力为200torr,生长所需的Ga源为TEGa,In源为TMIn; ④Grow a light-emitting layer on the n-type nitride layer 14, in order to repeatedly grow 6 pairs of InGaN/GaN multi-quantum well light-emitting layers, the thickness of the InGaN quantum well layer is 3nm, the growth temperature is 750°C, and the growth atmosphere is switched to N2 atmosphere , the growth pressure is 200torr, the thickness of the GaN quantum barrier layer is 11nm, the growth temperature is 810°C, the growth atmosphere is switched to H 2 atmosphere, the growth pressure is 200torr, the Ga source required for growth is TEGa, and the In source is TMIn;
⑤在InGaN/GaN多量子阱发光层上,在温度为950℃、生长压力为200torr的条件下,生长一层厚度为25nm的电子阻挡层,为p型AlGaN电子阻挡层,生长所需的Ga源为TMG源,Al源为TMAl,生长气氛为N 2气氛; ⑤On the InGaN/GaN multi-quantum well light-emitting layer, under the condition of temperature of 950°C and growth pressure of 200torr, an electron blocking layer with a thickness of 25nm is grown, which is a p-type AlGaN electron blocking layer, and the Ga The source is TMG source, the Al source is TMAl, and the growth atmosphere is N2 atmosphere;
⑥在电子阻挡层上,在温度为950℃、生长压力为200torr的条件下,生长厚度为50nm的p型氮化物层17,为p型GaN层,Mg掺杂浓度为5×10 19cm -3,生长所需的Ga源为TMG源,生长气氛切换为H 2气氛。 ⑥ On the electron blocking layer, grow a p-type nitride layer 17 with a thickness of 50 nm under the conditions of a temperature of 950°C and a growth pressure of 200 torr, which is a p-type GaN layer with a Mg doping concentration of 5×10 19 cm - 3. The Ga source required for growth is TMG source, and the growth atmosphere is switched to H 2 atmosphere.
实施例3Example 3
1)Ni纳米粒子分散液的制备1) Preparation of Ni nanoparticle dispersion
采用无水乙醇,加入质量分数30%的直径30~80nm的纳米Ni粉,加入质量分数0.15%的柠檬酸分散剂,室温下超声2h;Using absolute ethanol, add 30% by mass fraction of nano-Ni powder with a diameter of 30 to 80 nm, add 0.15% by mass fraction of citric acid dispersant, and sonicate for 2 hours at room temperature;
2)Ni纳米粒子TMG源的制备2) Preparation of Ni nanoparticles TMG source
将Ni纳米粒子从溶剂分离,快速干燥立即与高纯TMG源混合,Ni纳米粒子质量分数为40%,于25℃超声30min,得到均匀分散Ni纳米粒子的TMG源混合前驱体;The Ni nanoparticles were separated from the solvent, quickly dried and immediately mixed with a high-purity TMG source. The mass fraction of the Ni nanoparticles was 40%, and ultrasonicated at 25°C for 30 minutes to obtain a TMG source mixed precursor with uniformly dispersed Ni nanoparticles;
3)旋涂Ni纳米粒子TMG源混合前驱体3) Spin coating Ni nanoparticles TMG source mixed precursor
在手套箱N 2氛围中,匀胶机旋涂法以4000rpm的转速将Ni纳米粒子TMG源混合前驱体旋涂在蓝宝石衬底上,在衬底上形成厚度为1800nm的均匀分散Ni纳米粒子的TMG源混合前驱体涂覆层; In the N2 atmosphere of the glove box, the Ni nanoparticle TMG source mixed precursor was spin-coated on the sapphire substrate at a speed of 4000rpm by the spin coating method of the homogenizer, and uniformly dispersed Ni nanoparticles with a thickness of 1800nm were formed on the substrate. TMG source mixed precursor coating layer;
4)TMG源混合前驱体涂覆层上LED外延片生长4) Growth of LED epitaxial wafers on TMG source mixed precursor coating layer
①将具有分散Ni纳米粒子的TMG源混合前驱体涂覆层的衬底11置于MOCVD反应腔室 内,压力设定为200torr,通入TMG源,升温设定为1200℃,通入NH 3和H 2退火重结晶100s,NH 3和H 2的流量比为50:1,生长制得GaN应力释放缓冲层2; ① Place the substrate 11 with the TMG source mixed precursor coating layer of dispersed Ni nanoparticles in the MOCVD reaction chamber, set the pressure to 200torr, feed the TMG source, set the temperature rise to 1200°C, and feed NH 3 and H 2 annealed and recrystallized for 100s, the flow ratio of NH 3 and H 2 was 50:1, and the GaN stress relief buffer layer 2 was grown;
②在GaN应力释放缓冲层2上,在温度为1080℃、生长压力为200torr的条件下,生长厚度为1μm的非故意掺杂氮化物层13,为非故意掺杂GaN层,所需的Ga源为TMG源,生长气氛为H 2气氛; ② On the GaN stress release buffer layer 2, under the condition of temperature of 1080°C and growth pressure of 200torr, an unintentionally doped nitride layer 13 with a thickness of 1 μm is grown, which is an unintentionally doped GaN layer, and the required Ga The source is TMG source, and the growth atmosphere is H2 atmosphere;
③在非故意掺杂氮化物层13上,在温度为1060℃、生长压力为200torr的条件下,生长厚度为4μm的n型氮化物层14,为n型GaN层,Si的掺杂浓度为8×10 18cm -3,生长所需的Ga源为TMG源,生长气氛为H 2气氛; ③ On the unintentionally doped nitride layer 13, under the conditions of a temperature of 1060° C. and a growth pressure of 200 torr, grow an n-type nitride layer 14 with a thickness of 4 μm, which is an n-type GaN layer, and the doping concentration of Si is 8×10 18 cm -3 , the Ga source required for growth is TMG source, and the growth atmosphere is H 2 atmosphere;
④在n型氮化物层14上,生长发光层,为重复生长8对InGaN/GaN多量子阱发光层,InGaN量子阱层的厚度为3nm,生长温度为750℃,生长气氛切换为N 2气氛,生长压力为300torr,GaN量子垒层的厚度为11nm,生长温度为810℃,生长气氛切换为H 2气氛,生长压力为300torr,生长所需的Ga源为TEGa,In源为TMIn; ④ On the n-type nitride layer 14, grow a light-emitting layer, in order to repeatedly grow 8 pairs of InGaN/GaN multi-quantum well light-emitting layers, the thickness of the InGaN quantum well layer is 3nm, the growth temperature is 750°C, and the growth atmosphere is switched to N2 atmosphere , the growth pressure is 300torr, the thickness of the GaN quantum barrier layer is 11nm, the growth temperature is 810°C, the growth atmosphere is switched to H 2 atmosphere, the growth pressure is 300torr, the Ga source required for growth is TEGa, and the In source is TMIn;
⑤在InGaN/GaN多量子阱发光层上,在温度为950℃、生长压力为200torr的条件下,生长一层厚度为25nm的电子阻挡层,为p型AlGaN电子阻挡层,生长所需的Ga源为TMG源,Al源为TMAl,生长气氛为N 2气氛; ⑤On the InGaN/GaN multi-quantum well light-emitting layer, under the condition of temperature of 950°C and growth pressure of 200torr, an electron blocking layer with a thickness of 25nm is grown, which is a p-type AlGaN electron blocking layer, and the Ga The source is TMG source, the Al source is TMAl, and the growth atmosphere is N2 atmosphere;
⑥在电子阻挡层上,在温度为950℃、生长压力为200torr的条件下,生长厚度为50nm的p型氮化物层17,为p型GaN层,Mg掺杂浓度为5×10 19cm -3,生长所需的Ga源为TMG源,生长气氛切换为H 2气氛。 ⑥ On the electron blocking layer, grow a p-type nitride layer 17 with a thickness of 50 nm under the conditions of a temperature of 950°C and a growth pressure of 200 torr, which is a p-type GaN layer with a Mg doping concentration of 5×10 19 cm - 3. The Ga source required for growth is TMG source, and the growth atmosphere is switched to H 2 atmosphere.
实施例1、实施例2和实施例3所获LED外延片表面粗糙度Ra均小于0.7,外延层厚度均匀性小于2%,光致发光PL测试470nm蓝光波半峰宽均小于18nm,波长均匀性std均小于1.0nm,可以满足miro-LED对波长均匀性要求。The surface roughness Ra of the LED epitaxial wafer obtained in Example 1, Example 2 and Example 3 is all less than 0.7, the thickness uniformity of the epitaxial layer is less than 2%, the half-maximum width of the 470nm blue light wave in the photoluminescence PL test is all less than 18nm, and the wavelength is uniform The std is less than 1.0nm, which can meet the wavelength uniformity requirements of miro-LED.
实验发现随着非故意掺杂氮化物层厚度由实施例1增加到实施例3,外延片表面缺陷由5×10 8cm -2降低到1×10 8cm -2,实验发现随着n型氮化物层厚度由实施例1增加到实施例3外延片电致发光点测亮度从实施例1的132增加到256,点测电压降低从4.5V降低到3.2V,故可以结合实际应用通过控制TMG源混合前驱体涂覆层退火重结晶可以匹配非故意掺杂氮化物层和n型氮化物层厚度,满足外延片表面缺陷和光电性能不同要求。 The experiment found that as the thickness of the unintentionally doped nitride layer increased from Example 1 to Example 3, the surface defects of the epitaxial wafer decreased from 5×10 8 cm -2 to 1×10 8 cm -2 , and the experiment found that as the n-type The thickness of the nitride layer is increased from Example 1 to Example 3. The electroluminescence spot measurement brightness of the epitaxial wafer is increased from 132 to 256 in Example 1, and the spot measurement voltage is reduced from 4.5V to 3.2V, so it can be controlled in combination with practical applications. The annealing and recrystallization of the TMG source mixed precursor coating layer can match the thickness of the unintentionally doped nitride layer and the n-type nitride layer, and meet the different requirements of epitaxial wafer surface defects and photoelectric performance.
本案发明人还通过旋涂不同的均匀分散的金属纳米粒子(例如Au、Ag、Fe、Co、Mn、Ti、Mg、Al、Ga、In等)TMG源前驱体层作为应力释放缓冲层,经测试,其作为应力释放可以降低位错密度和残余应力,提高量子阱发光层生长质量,改善漏电性能和发光效率,同时提高发光波长均匀性,可满足适用于Micro-LED外延均匀性能要求。The inventors of this case also used different uniformly dispersed metal nanoparticles (such as Au, Ag, Fe, Co, Mn, Ti, Mg, Al, Ga, In, etc.) TMG source precursor layer as a stress release buffer layer by spin coating. Tests show that as a stress release, it can reduce the dislocation density and residual stress, improve the growth quality of the quantum well light-emitting layer, improve the leakage performance and luminous efficiency, and improve the uniformity of the light-emitting wavelength, which can meet the uniform performance requirements for Micro-LED epitaxy.
实施例4Example 4
1)Si 3N 4纳米粒子分散液的制备 1) Preparation of Si 3 N 4 nanoparticle dispersion
采用无水乙醇,加入质量分数10%的直径为30~80nm的Si 3N 4纳米粉,加入质量分数0.15%的柠檬酸分散剂,室温下超声30min; Using absolute ethanol, add 10% by mass fraction of Si 3 N 4 nanopowder with a diameter of 30-80 nm, add 0.15% by mass fraction of citric acid dispersant, and sonicate for 30 minutes at room temperature;
2)Si 3N 4纳米粒子TMG源的制备 2) Preparation of Si 3 N 4 nanoparticle TMG source
将Si 3N 4纳米粒子从溶剂分离,快速干燥立即与高纯TMG源混合,Si 3N 4纳米粒子质量分数为10%,于25℃超声30min,得到均匀分散Si 3N 4纳米粒子的TMG源混合前驱体; Separate the Si 3 N 4 nanoparticles from the solvent, quickly dry them, and immediately mix them with a high-purity TMG source. The mass fraction of Si 3 N 4 nanoparticles is 10%, and ultrasonicate at 25°C for 30 minutes to obtain TMG with uniformly dispersed Si 3 N 4 nanoparticles. source mixed precursor;
3)旋涂Si 3N 4纳米粒子TMG源混合前驱体 3) Spin coating Si 3 N 4 nanoparticles TMG source mixed precursor
在手套箱N 2氛围中,匀胶机旋涂法以4000rpm的转速将Si 3N 4纳米粒子TMG源混合前驱体旋涂在蓝宝石衬底上,在衬底上形成厚度为80nm的均匀分散Si 3N 4纳米粒子的TMG源混合前驱体涂覆层; In the N2 atmosphere of the glove box, the Si 3 N 4 nanoparticle TMG source mixed precursor was spin-coated on the sapphire substrate at a speed of 4000 rpm by the spin coating method of the homogenizer, and a uniformly dispersed Si with a thickness of 80 nm was formed on the substrate. TMG source mixed precursor coating layer of 3 N 4 nanoparticles;
4)MO源涂覆层上LED外延片生长4) Growth of LED epitaxial wafers on MO source coating layer
①将具有分散Si 3N 4纳米粒子的TMG源混合前驱体涂覆层的蓝宝石衬底置于MOCVD反应腔室内,压力设定为300torr,通入TMG源,升温设定为1200℃,通入NH 3和H 2退火重结晶15s,NH 3和H 2的流量比为80:1,制得GaN应力释放缓冲层2; ①Place the sapphire substrate with the TMG source mixed precursor coating layer of dispersed Si 3 N 4 nanoparticles in the MOCVD reaction chamber, set the pressure at 300torr, feed the TMG source, set the temperature rise to 1200°C, and feed NH 3 and H 2 were annealed and recrystallized for 15s, and the flow ratio of NH 3 and H 2 was 80:1 to prepare GaN stress relief buffer layer 2;
②在GaN应力释放缓冲层2上,在温度为1080℃、生长压力为200torr的条件下,生长厚度为3μm的非故意掺杂氮化物层13,为非故意掺杂GaN层,所需的Ga源为TMG源,生长气氛为H 2气氛; ② On the GaN stress release buffer layer 2, under the conditions of temperature of 1080°C and growth pressure of 200torr, an unintentionally doped nitride layer 13 with a thickness of 3 μm is grown, which is an unintentionally doped GaN layer, and the required Ga The source is TMG source, and the growth atmosphere is H2 atmosphere;
③在非故意掺杂氮化物层13上,在温度为1060℃、生长压力为200torr的条件下,生长厚度为3μm的n型氮化物层14,为n型GaN层,Si的掺杂浓度为8×10 18cm -3,生长所需的Ga源为TMG源,生长气氛为H 2气氛; ③ On the unintentionally doped nitride layer 13, under the conditions of a temperature of 1060° C. and a growth pressure of 200 torr, grow an n-type nitride layer 14 with a thickness of 3 μm, which is an n-type GaN layer, and the doping concentration of Si is 8×10 18 cm -3 , the Ga source required for growth is TMG source, and the growth atmosphere is H 2 atmosphere;
④在n型氮化物层14上,生长发光层,为重复生长6对InGaN/GaN多量子阱发光层, InGaN量子阱层的厚度为3nm,生长温度为770℃,生长气氛切换为N 2气氛,生长压力为300torr,GaN量子垒层的厚度为11nm,生长温度为825℃,生长气氛切换为H 2气氛,生长压力为300torr,生长所需的Ga源为TEGa,In源为TMIn; ④Grow a light-emitting layer on the n-type nitride layer 14, in order to repeatedly grow 6 pairs of InGaN/GaN multi-quantum well light-emitting layers, the thickness of the InGaN quantum well layer is 3nm, the growth temperature is 770°C, and the growth atmosphere is switched to N2 atmosphere , the growth pressure is 300torr, the thickness of the GaN quantum barrier layer is 11nm, the growth temperature is 825°C, the growth atmosphere is switched to H 2 atmosphere, the growth pressure is 300torr, the Ga source required for growth is TEGa, and the In source is TMIn;
⑤在InGaN/GaN多量子阱发光层上,在温度为1000℃、生长压力为200torr的条件下,生长一层厚度为15nm的电子阻挡层,为p型AlGaN电子阻挡层,生长所需的Ga源为TMG源,Al源为TMAl,生长气氛为N 2气氛; ⑤On the InGaN/GaN multi-quantum well light-emitting layer, under the conditions of temperature 1000°C and growth pressure 200torr, an electron blocking layer with a thickness of 15nm is grown, which is a p-type AlGaN electron blocking layer, and the Ga The source is TMG source, the Al source is TMAl, and the growth atmosphere is N2 atmosphere;
⑥在电子阻挡层上,在温度为950℃、生长压力为300torr的条件下,生长厚度为20nm的p型氮化物层17,为p型GaN层,Mg掺杂浓度为5×10 19cm -3,生长所需的Ga源为TMG源,生长气氛切换为H 2气氛。 ⑥ On the electron blocking layer, grow a p-type nitride layer 17 with a thickness of 20nm under the conditions of a temperature of 950°C and a growth pressure of 300torr, which is a p-type GaN layer with a Mg doping concentration of 5×10 19 cm - 3. The Ga source required for growth is TMG source, and the growth atmosphere is switched to H 2 atmosphere.
本实施例所获LED外延片的外延层厚度均匀性小于2%,光致发光PL测试470nm蓝光波半峰宽18.7nm,波长均匀性std为0.85nm,0405芯片尺寸测试漏电IR良率98.5%。The thickness uniformity of the epitaxial layer of the LED epitaxial wafer obtained in this embodiment is less than 2%, the half-maximum width of the 470nm blue light wave in the photoluminescence PL test is 18.7nm, the wavelength uniformity std is 0.85nm, and the leakage IR yield rate of the 0405 chip size test is 98.5%. .
实施例5Example 5
1)Al 2O 3纳米粒子分散液的制备 1) Preparation of Al 2 O 3 nanoparticle dispersion
采用无水乙醇,加入质量分数15%的直径为50~200nm的Al 2O 3纳米粉,加入质量分数0.15%的柠檬酸分散剂,室温下超声30min; Using absolute ethanol, add 15% by mass fraction of Al 2 O 3 nanopowder with a diameter of 50-200 nm, add 0.15% by mass fraction of citric acid dispersant, and sonicate for 30 minutes at room temperature;
2)Al 2O 3纳米粒子TMG源的制备 2) Preparation of Al 2 O 3 nanoparticles TMG source
将Al 2O 3纳米粒子从溶剂分离,快速干燥立即与高纯TMG源混合,Al 2O 3纳米粒子质量分数为15%,于15℃超声60min,得到均匀分散Al 2O 3纳米粒子的TMG源混合前驱体; Separate the Al 2 O 3 nanoparticles from the solvent, quickly dry them, and immediately mix them with a high-purity TMG source. The mass fraction of Al 2 O 3 nanoparticles is 15%, and ultrasonicate at 15°C for 60 minutes to obtain TMG with evenly dispersed Al 2 O 3 nanoparticles source mixed precursor;
3)旋涂Al 2O 3纳米粒子TMG源混合前驱体 3) Spin coating Al 2 O 3 nanoparticles TMG source mixed precursor
在手套箱N 2氛围中,匀胶机旋涂法以2000rpm的转速将Al 2O 3纳米粒子TMG源混合前驱体旋涂在蓝宝石衬底上,在衬底上形成厚度为80nm的均匀分散Al 2O 3纳米粒子的TMG源混合前驱体涂覆层; In the N2 atmosphere of the glove box, the Al2O3 nanoparticle TMG source mixed precursor was spin - coated on the sapphire substrate at a speed of 2000rpm by the spin coating method of the homogenizer, and a uniformly dispersed Al with a thickness of 80nm was formed on the substrate. TMG source mixed precursor coating layer of 2 O 3 nanoparticles;
4)MO源涂覆层上LED外延片生长4) Growth of LED epitaxial wafers on MO source coating layer
①将具有分散Al 2O 3纳米粒子的TMG源混合前驱体涂覆层的蓝宝石衬底置于MOCVD反应腔室内,压力设定为200torr,通入TMG源,升温设定为1200℃,通入NH 3和H 2退火重结晶30s,NH 3和H 2的流量比为100:1,制得GaN应力释放缓冲层2; ①Place the sapphire substrate with the TMG source mixed precursor coating layer of dispersed Al 2 O 3 nanoparticles in the MOCVD reaction chamber, set the pressure to 200torr, feed the TMG source, set the temperature rise to 1200°C, and feed NH 3 and H 2 were annealed and recrystallized for 30s, and the flow ratio of NH 3 and H 2 was 100:1 to prepare GaN stress relief buffer layer 2;
②在GaN应力释放缓冲层2上,在温度为1080℃、生长压力为200torr的条件下,生长厚度为3μm的非故意掺杂氮化物层13,为非故意掺杂GaN层,所需的Ga源为TMG源,生长气氛为H 2气氛; ② On the GaN stress release buffer layer 2, under the conditions of temperature of 1080°C and growth pressure of 200torr, an unintentionally doped nitride layer 13 with a thickness of 3 μm is grown, which is an unintentionally doped GaN layer, and the required Ga The source is TMG source, and the growth atmosphere is H2 atmosphere;
③在非故意掺杂氮化物层13上,在温度为1060℃、生长压力为200torr的条件下,生长厚度为3μm的n型氮化物层14,为n型GaN层,Si的掺杂浓度为8×10 18cm -3,生长所需的Ga源为TMG源,生长气氛为H 2气氛; ③ On the unintentionally doped nitride layer 13, under the conditions of a temperature of 1060° C. and a growth pressure of 200 torr, grow an n-type nitride layer 14 with a thickness of 3 μm, which is an n-type GaN layer, and the doping concentration of Si is 8×10 18 cm -3 , the Ga source required for growth is TMG source, and the growth atmosphere is H 2 atmosphere;
④在n型氮化物层14上,生长发光层,为重复生长6对InGaN/GaN多量子阱发光层,InGaN量子阱层的厚度为3nm,生长温度为730℃,生长气氛切换为N 2气氛,生长压力为400torr,GaN量子垒层的厚度为11nm,生长温度为805℃,生长气氛切换为H 2气氛,生长压力为400torr,生长所需的Ga源为TEGa,In源为TMIn; ④ On the n-type nitride layer 14, grow a light-emitting layer, in order to repeatedly grow 6 pairs of InGaN/GaN multi-quantum well light-emitting layers, the thickness of the InGaN quantum well layer is 3nm, the growth temperature is 730°C, and the growth atmosphere is switched to N2 atmosphere , the growth pressure is 400torr, the thickness of the GaN quantum barrier layer is 11nm, the growth temperature is 805°C, the growth atmosphere is switched to H 2 atmosphere, the growth pressure is 400torr, the Ga source required for growth is TEGa, and the In source is TMIn;
⑤在InGaN/GaN多量子阱发光层上,在温度为1050℃、生长压力为100torr的条件下,生长一层厚度为150nm的电子阻挡层,为p型AlGaN电子阻挡层,生长所需的Ga源为TMG源,Al源为TMAl,生长气氛为N 2气氛; ⑤On the InGaN/GaN multi-quantum well light-emitting layer, under the condition of temperature of 1050°C and growth pressure of 100torr, an electron blocking layer with a thickness of 150nm is grown, which is a p-type AlGaN electron blocking layer, and the Ga The source is TMG source, the Al source is TMAl, and the growth atmosphere is N2 atmosphere;
⑥在电子阻挡层上,在温度为1050℃、生长压力为200torr的条件下,生长厚度为200nm的p型氮化物层17,为p型GaN层,Mg掺杂浓度为5×10 19cm -3,生长所需的Ga源为TMG源,生长气氛切换为H 2气氛。 ⑥On the electron blocking layer, grow a p-type nitride layer 17 with a thickness of 200nm under the conditions of a temperature of 1050°C and a growth pressure of 200torr, which is a p-type GaN layer with a Mg doping concentration of 5×10 19 cm - 3. The Ga source required for growth is TMG source, and the growth atmosphere is switched to H 2 atmosphere.
经测试,本实施例所获LED外延片光致发光PL测试470nm蓝光波半峰宽18.5nm,波长均匀性std为0.98nm,表面缺陷2×10 8cm -2,通过旋涂不同的均匀分散的纳米粒子TMG源前驱体层作为应力释放缓冲层,作为应力释放可以降低位错密度和残余应力,提高量子阱发光层生长质量,改善漏电性能和发光效率,同时提高发光波长均匀性,可满足适用于Micro-LED外延均匀性能要求。 After testing, the photoluminescence PL test of the LED epitaxial wafer obtained in this example has a 470nm blue light half-maximum width of 18.5nm, a wavelength uniformity std of 0.98nm, and a surface defect of 2×10 8 cm -2 . The nanoparticle TMG source precursor layer is used as a stress release buffer layer. As a stress release, it can reduce the dislocation density and residual stress, improve the growth quality of the quantum well light-emitting layer, improve the leakage performance and luminous efficiency, and improve the uniformity of the light-emitting wavelength, which can meet It is suitable for Micro-LED epitaxial uniform performance requirements.
实施例6Example 6
1)石墨烯分散液的制备1) Preparation of graphene dispersion
采用无水乙醇,加入质量分数为5%的直径为300~500nm的石墨烯纳米粉末,加入质量分数为0.15%的柠檬酸分散剂,室温下超声30min;Using absolute ethanol, add graphene nanopowder with a mass fraction of 5% and a diameter of 300-500nm, add a citric acid dispersant with a mass fraction of 0.15%, and sonicate at room temperature for 30 minutes;
2)石墨烯纳米粒子TMG源的制备2) Preparation of graphene nanoparticle TMG source
将石墨烯纳米粒子从溶剂分离,快速干燥立即与高纯TMG源混合,石墨烯纳米粒子的质量分数为5%,于25℃超声45min,得到均匀分散石墨烯纳米粒子的TMG源混合前驱体;The graphene nanoparticles are separated from the solvent, quickly dried and immediately mixed with a high-purity TMG source. The mass fraction of the graphene nanoparticles is 5%, and ultrasonicated at 25°C for 45 minutes to obtain a TMG source mixed precursor with uniformly dispersed graphene nanoparticles;
3)旋涂石墨烯纳米粒子TMG源混合前驱体3) Spin-coating graphene nanoparticles TMG source mixed precursor
在手套箱N 2氛围中,匀胶机旋涂法以4000rpm的转速将石墨烯纳米粒子TMG源混合前驱体旋涂在蓝宝石衬底上,在衬底上形成厚度为2000nm的均匀分散石墨烯纳米粒子的TMG源混合前驱体涂覆层; In the N2 atmosphere of the glove box, the graphene nanoparticle TMG source mixed precursor was spin-coated on the sapphire substrate at a speed of 4000rpm by the spin-coating method of the homogenizer, and a uniformly dispersed graphene nanoparticle with a thickness of 2000nm was formed on the substrate. TMG source mixed precursor coating layer of particles;
4)MO源涂覆层上LED外延片生长4) Growth of LED epitaxial wafers on MO source coating layer
①将具有分散石墨烯纳米粒子的TMG源混合前驱体涂覆层的蓝宝石衬底置于MOCVD反应腔室内,压力设定为100torr,通入TMG源,升温设定为1200℃,通入NH 3和H 2退火重结晶100s,NH 3和H 2的流量比为50:1,制得GaN应力释放缓冲层2; ① Place the sapphire substrate with the TMG source mixed precursor coating layer of dispersed graphene nanoparticles in the MOCVD reaction chamber, set the pressure at 100torr, feed the TMG source, set the temperature rise to 1200°C, and feed NH 3 Annealing and recrystallizing with H 2 for 100s, the flow ratio of NH 3 and H 2 is 50:1, and the GaN stress relief buffer layer 2 is prepared;
②在GaN应力释放缓冲层2上,在温度为1080℃、生长压力为200torr的条件下,生长厚度为3μm的非故意掺杂氮化物层13,为非故意掺杂GaN层,所需的Ga源为TMG源,生长气氛为H 2气氛; ② On the GaN stress release buffer layer 2, under the conditions of temperature of 1080°C and growth pressure of 200torr, an unintentionally doped nitride layer 13 with a thickness of 3 μm is grown, which is an unintentionally doped GaN layer, and the required Ga The source is TMG source, and the growth atmosphere is H2 atmosphere;
③在非故意掺杂氮化物层13上,在温度为1060℃、生长压力为200torr的条件下,生长厚度为3μm的n型氮化物层14,为n型GaN层,Si的掺杂浓度为8×10 18cm -3,生长所需的Ga源为TMG源,生长气氛为H 2气氛; ③ On the unintentionally doped nitride layer 13, under the conditions of a temperature of 1060° C. and a growth pressure of 200 torr, grow an n-type nitride layer 14 with a thickness of 3 μm, which is an n-type GaN layer, and the doping concentration of Si is 8×10 18 cm -3 , the Ga source required for growth is TMG source, and the growth atmosphere is H 2 atmosphere;
④在n型氮化物层14上,生长发光层,为重复生长10对InGaN/GaN多量子阱发光层,InGaN量子阱层的厚度为6nm,生长温度为800℃,生长气氛切换为N 2气氛,生长压力为200torr,GaN量子垒层的厚度为6nm,生长温度为900℃,生长气氛切换为H 2气氛,生长压力为200torr,生长所需的Ga源为TEGa,In源为TMIn; ④ On the n-type nitride layer 14, grow a light-emitting layer, in order to repeatedly grow 10 pairs of InGaN/GaN multi-quantum well light-emitting layers, the thickness of the InGaN quantum well layer is 6nm, the growth temperature is 800°C, and the growth atmosphere is switched to N2 atmosphere , the growth pressure is 200torr, the thickness of the GaN quantum barrier layer is 6nm, the growth temperature is 900°C, the growth atmosphere is switched to H 2 atmosphere, the growth pressure is 200torr, the Ga source required for growth is TEGa, and the In source is TMIn;
⑤在InGaN/GaN多量子阱发光层上,在温度为950℃、生长压力为200torr的条件下,生长一层厚度为25nm的电子阻挡层,为p型AlGaN电子阻挡层,生长所需的Ga源为TMG源,Al源为TMAl,生长气氛为N 2气氛; ⑤On the InGaN/GaN multi-quantum well light-emitting layer, under the condition of temperature of 950°C and growth pressure of 200torr, an electron blocking layer with a thickness of 25nm is grown, which is a p-type AlGaN electron blocking layer, and the Ga The source is TMG source, the Al source is TMAl, and the growth atmosphere is N2 atmosphere;
⑥在电子阻挡层上,在温度为950℃、生长压力为600torr的条件下,生长厚度为50nm的p型氮化物层17,为p型GaN层,Mg掺杂浓度为5×10 19cm -3,生长所需的Ga源为TMG源,生长气氛切换为H 2气氛。 ⑥ On the electron blocking layer, grow a p-type nitride layer 17 with a thickness of 50 nm under the conditions of a temperature of 950°C and a growth pressure of 600 torr, which is a p-type GaN layer with a Mg doping concentration of 5×10 19 cm - 3. The Ga source required for growth is TMG source, and the growth atmosphere is switched to H 2 atmosphere.
实施例7Example 7
1)TiO 2纳米粒子分散液的制备 1) Preparation of TiO2 nanoparticle dispersion
采用无水乙醇,加入质量分数为30%的直径为30~80nm的TiO 2纳米粉末,加入质量分数为0.15%的柠檬酸分散剂,室温下超声2h; Using absolute ethanol, add 30% TiO2 nano powder with a diameter of 30-80nm in mass fraction, add citric acid dispersant with a mass fraction of 0.15%, and sonicate for 2 hours at room temperature;
2)TiO 2纳米粒子TMG源的制备 2) Preparation of TiO2 nanoparticles TMG source
将TiO 2纳米粒子从溶剂分离,快速干燥立即与高纯TMG源混合,TiO 2纳米粒子的质量分数为28%,于5℃超声50min,得到均匀分散TiO 2纳米粒子的TMG源混合前驱体; The TiO 2 nanoparticles were separated from the solvent, quickly dried and immediately mixed with a high-purity TMG source. The mass fraction of the TiO 2 nanoparticles was 28%, and ultrasonicated at 5°C for 50 minutes to obtain a TMG source mixed precursor with uniformly dispersed TiO 2 nanoparticles;
3)旋涂TiO 2纳米粒子TMG源混合前驱体 3) Spin coating TiO2 nanoparticles TMG source mixed precursor
在手套箱N 2氛围中,匀胶机旋涂法以4000rpm的转速将TiO 2纳米粒子TMG源混合前驱体旋涂在蓝宝石衬底上,在衬底上形成厚度为2000nm的均匀分散TiO 2纳米粒子的TMG源混合前驱体涂覆层; In the N2 atmosphere of the glove box, the TiO2 nanoparticle TMG source mixed precursor was spin-coated on the sapphire substrate at a speed of 4000rpm by the spin coating method of the homogenizer, and a uniformly dispersed TiO2nm layer with a thickness of 2000nm was formed on the substrate. TMG source mixed precursor coating layer of particles;
4)MO源涂覆层上LED外延片生长4) Growth of LED epitaxial wafers on MO source coating layer
①将具有分散TiO 2纳米粒子的TMG源混合前驱体涂覆层的蓝宝石衬底置于MOCVD反应腔室内,压力设定为600torr,通入TMG源,升温设定为1200℃,通入NH 3和H 2退火重结晶100s,NH 3和H 2的流量比为30:1,制得GaN应力释放缓冲层2; ① Place the sapphire substrate with TMG source mixed precursor coating layer dispersed TiO 2 nanoparticles in the MOCVD reaction chamber, set the pressure at 600torr, feed the TMG source, set the temperature rise to 1200°C, and feed NH 3 Annealing and recrystallizing with H 2 for 100s, the flow ratio of NH 3 and H 2 is 30:1, and the GaN stress relief buffer layer 2 is prepared;
其余步骤同实施例6。All the other steps are the same as in Example 6.
实施例5和实施例6分别制备波长在400nm和415nm的紫外光外延片,LED外延片光致发光PL测试波长均匀性std为0.52和0.65nm,半峰宽均小于15nm,表面缺陷2.2×10 8cm -2,外延片表面粗糙度Ra均小于0.7。 Example 5 and Example 6 respectively prepared ultraviolet light epitaxial wafers with wavelengths of 400nm and 415nm, and the photoluminescence PL test wavelength uniformity std of LED epitaxial wafers was 0.52 and 0.65nm, the half-maximum width was less than 15nm, and the surface defects were 2.2×10 8 cm -2 , and the surface roughness Ra of epitaxial wafers is less than 0.7.
本案发明人还通过旋涂不同的均匀分散的金属氧化物纳米粒子(例如ZnO、Fe 3O 4、Ta 2O 5、SnO 2、ZrO 2等)TMG源前驱体层作为应力释放缓冲层,作为应力释放可以降低位错密度和残余应力,提高量子阱发光层生长质量,改善漏电性能和发光效率,同时提高发光波长均匀性,可满足适用于Micro-LED外延均匀性能要求。 The inventors of this case also used different uniformly dispersed metal oxide nanoparticles (such as ZnO, Fe 3 O 4 , Ta 2 O 5 , SnO 2 , ZrO 2 , etc.) TMG source precursor layers as stress release buffer layers, as Stress release can reduce dislocation density and residual stress, improve the growth quality of quantum well light-emitting layer, improve leakage performance and luminous efficiency, and improve the uniformity of light-emitting wavelength, which can meet the uniform performance requirements for Micro-LED epitaxy.
实施例8Example 8
1)GaN纳米粒子分散液的制备1) Preparation of GaN nanoparticle dispersion
采用无水乙醇,加入质量分数为30%的直径为30~80nm的GaN纳米粉末,加入质量分数 为0.15%的柠檬酸分散剂,室温下超声2h;Using absolute ethanol, add GaN nanopowder with a mass fraction of 30% and a diameter of 30-80nm, add a citric acid dispersant with a mass fraction of 0.15%, and sonicate at room temperature for 2 hours;
2)GaN纳米粒子TMG源的制备2) Preparation of GaN nanoparticles TMG source
将GaN纳米粒子从溶剂分离,快速干燥立即与高纯TMG源混合,GaN纳米粒子的质量分数为24%,于5℃超声50min,得到均匀分散GaN纳米粒子的TMG源混合前驱体;GaN nanoparticles are separated from the solvent, quickly dried and immediately mixed with a high-purity TMG source. The mass fraction of GaN nanoparticles is 24%, and ultrasonicated at 5°C for 50 minutes to obtain a TMG source mixed precursor with uniformly dispersed GaN nanoparticles;
3)旋涂GaN纳米粒子TMG源混合前驱体3) Spin coating GaN nanoparticles TMG source mixed precursor
在手套箱N 2氛围中,匀胶机旋涂法以4000rpm的转速将GaN纳米粒子TMG源混合前驱体旋涂在蓝宝石衬底上,在衬底上形成厚度为2000nm的均匀分散GaN纳米粒子的TMG源混合前驱体涂覆层; In the N2 atmosphere of the glove box, the GaN nanoparticle TMG source mixed precursor was spin-coated on the sapphire substrate at a speed of 4000 rpm by the spin coating method of the homogenizer, and a uniformly dispersed GaN nanoparticle with a thickness of 2000 nm was formed on the substrate. TMG source mixed precursor coating layer;
4)MO源涂覆层上LED外延片生长4) Growth of LED epitaxial wafers on MO source coating layer
①将具有分散GaN纳米粒子的TMG源混合前驱体涂覆层的蓝宝石衬底置于MOCVD反应腔室内,压力设定为300torr,通入TMG源,升温设定为1200℃,通入NH 3和H 2退火重结晶100s,NH 3和H 2的流量比为60:1,制得GaN应力释放缓冲层2; ①Place the sapphire substrate with the TMG source mixed precursor coating layer dispersed GaN nanoparticles in the MOCVD reaction chamber, set the pressure at 300torr, feed the TMG source, set the temperature rise to 1200°C, and feed NH 3 and H 2 annealing and recrystallization for 100s, the flow ratio of NH 3 and H 2 is 60:1, and the GaN stress relief buffer layer 2 is prepared;
其余步骤同实施例6。All the other steps are the same as in Example 6.
实施例9Example 9
1)Si分散液的制备1) Preparation of Si dispersion
采用无水乙醇,加入质量分数为5%的直径为5000~800nm的Si纳米粉末,加入质量分数为0.15%的柠檬酸分散剂,室温下超声30min;Using absolute ethanol, add Si nano powder with a mass fraction of 5% and a diameter of 5000-800nm, add a citric acid dispersant with a mass fraction of 0.15%, and sonicate at room temperature for 30 minutes;
2)Si纳米粒子TMG源的制备2) Preparation of Si nanoparticles TMG source
将Si纳米粒子从溶剂分离,快速干燥立即与高纯TMG源混合,Si纳米粒子的质量分数为5%,于25℃超声10min,得到均匀分散Si纳米粒子的TMG源混合前驱体;The Si nanoparticles are separated from the solvent, quickly dried and immediately mixed with a high-purity TMG source, the mass fraction of the Si nanoparticles is 5%, and ultrasonicated at 25°C for 10 minutes to obtain a TMG source mixed precursor with uniformly dispersed Si nanoparticles;
3)旋涂Si纳米粒子TMG源混合前驱体3) Spin-coating Si nanoparticles TMG source mixed precursor
在手套箱N 2氛围中,匀胶机旋涂法以4000rpm的转速将Si纳米粒子TMG源混合前驱体旋涂在蓝宝石衬底上,在衬底上形成厚度为2000nm的均匀分散Si纳米粒子的TMG源混合前驱体涂覆层; In the N2 atmosphere of the glove box, the Si nanoparticle TMG source mixed precursor was spin-coated on the sapphire substrate at a speed of 4000 rpm by the spin coating method of the homogenizer, and a uniformly dispersed Si nanoparticle with a thickness of 2000 nm was formed on the substrate. TMG source mixed precursor coating layer;
4)MO源涂覆层上LED外延片生长4) Growth of LED epitaxial wafers on MO source coating layer
①将具有分散Si纳米粒子的TMG源混合前驱体涂覆层的蓝宝石衬底置于MOCVD反应腔 室内,压力设定为500torr,通入TMG源,升温设定为1125℃,通入NH 3和H 2退火重结晶10s,NH 3和H 2的流量比为100:1,制得GaN应力释放缓冲层2; ①Place the sapphire substrate with the TMG source mixed precursor coating layer of dispersed Si nanoparticles in the MOCVD reaction chamber, set the pressure at 500torr, feed the TMG source, set the temperature rise to 1125°C, and feed NH 3 and H 2 annealing and recrystallization for 10s, the flow ratio of NH 3 and H 2 is 100:1, and the GaN stress relief buffer layer 2 is prepared;
其余步骤同实施例6。All the other steps are the same as in Example 6.
本案发明人还通过旋涂不同的均匀分散的非金属纳米粒子(例如C、SiC、B 4C、BN等)TMG源前驱体层作为应力释放缓冲层,作为应力释放可以降低位错密度和残余应力,提高量子阱发光层生长质量,改善漏电性能和发光效率,同时提高发光波长均匀性(std<1nm),外延片表面particle小于10颗,缺陷密度小于5×10 8cm -2,可满足适用于Micro-LED外延均匀性能要求。 The inventors of this case also used different uniformly dispersed non-metallic nanoparticles (such as C, SiC, B 4 C, BN, etc.) TMG source precursor layer as a stress release buffer layer by spin coating, as a stress release can reduce the dislocation density and residual Stress, improve the growth quality of the quantum well light-emitting layer, improve the leakage performance and luminous efficiency, and at the same time improve the uniformity of the luminous wavelength (std<1nm), the particle on the surface of the epitaxial wafer is less than 10, and the defect density is less than 5×10 8 cm -2 , which can meet It is suitable for Micro-LED epitaxial uniform performance requirements.
相应的,本案发明人还通过旋涂均匀分散的有机化合物纳米颗粒,如聚苯乙烯的TMG源前驱体层作为缓冲层,其测试效果与前述实施例基本一致。Correspondingly, the inventors of this case also used uniformly dispersed organic compound nanoparticles, such as the TMG source precursor layer of polystyrene as a buffer layer, and the test results were basically consistent with the foregoing examples.
实施例10Example 10
1)Ni纳米粒子分散液的制备1) Preparation of Ni nanoparticle dispersion
采用无水乙醇,加入质量分数30%的直径30~80nm的纳米Ni粉,加入质量分数为0.15%的柠檬酸分散剂,室温下超声2h;Using absolute ethanol, add 30% by mass fraction of nano-Ni powder with a diameter of 30 to 80 nm, add 0.15% by mass fraction of citric acid dispersant, and sonicate for 2 hours at room temperature;
2)Ni纳米粒子TMG源的制备2) Preparation of Ni nanoparticles TMG source
将Ni纳米粒子从溶剂分离,快速干燥立即与高纯TMG源混合,Ni纳米粒子的质量分数为40%,于40℃超声30min,得到均匀分散Ni纳米粒子的TMG源混合前驱体;The Ni nanoparticles are separated from the solvent, quickly dried and immediately mixed with a high-purity TMG source. The mass fraction of the Ni nanoparticles is 40%, and ultrasonicated at 40°C for 30 minutes to obtain a TMG source mixed precursor with uniformly dispersed Ni nanoparticles;
3)旋涂Ni纳米粒子TMG源混合前驱体3) Spin coating Ni nanoparticles TMG source mixed precursor
在手套箱N 2氛围中,匀胶机旋涂法以4000rpm的转速将Ni纳米粒子TMG源混合前驱体旋涂在硅衬底上,在衬底上形成厚度为25nm的均匀分散Ni纳米粒子的TMG源混合前驱体涂覆层; In the glove box N2 atmosphere, the Ni nanoparticle TMG source mixed precursor was spin-coated on the silicon substrate at a speed of 4000rpm by the spin coating method of the homogenizer, and uniformly dispersed Ni nanoparticles with a thickness of 25nm were formed on the substrate. TMG source mixed precursor coating layer;
4)III族金属有机源涂覆层上LED外延片生长4) Growth of LED epitaxial wafers on Group III metal-organic source coating layer
①将具有分散Ni纳米粒子的TMG源混合前驱体涂覆层的硅衬底置于MOCVD反应腔室内,压力设定为200torr,通入TMG源,升温设定为650℃,通入AsH 3和H 2退火重结晶10s,AsH 3和H 2的流量比为15:1,制得GaAs应力释放缓冲层2; ① Place the silicon substrate coated with the TMG source mixed precursor coating layer of dispersed Ni nanoparticles in the MOCVD reaction chamber, set the pressure at 200 torr, feed the TMG source, set the temperature rise to 650 °C, and feed AsH 3 and H 2 annealing and recrystallization for 10s, the flow ratio of AsH 3 and H 2 is 15:1, and the GaAs stress relief buffer layer 2 is prepared;
②在GaAs应力释放缓冲层2上,在温度为1200℃、生长压力为100torr的条件下,生长 厚度为3μm的非故意掺杂氮化物层13,为非故意掺杂GaN层,所需的Ga源为TMG源,生长气氛为H 2气氛; ② On the GaAs stress release buffer layer 2, under the conditions of temperature of 1200°C and growth pressure of 100torr, an unintentionally doped nitride layer 13 with a thickness of 3 μm is grown, which is an unintentionally doped GaN layer, and the required Ga The source is TMG source, and the growth atmosphere is H2 atmosphere;
③在非故意掺杂氮化物层13上,在温度为1000℃、生长压力为600torr的条件下,生长厚度为3μm的n型氮化物层14,为n型GaN层,Si的掺杂浓度为8×10 18cm -3,生长所需的Ga源为TMG源,生长气氛为H 2气氛; ③ On the unintentionally doped nitride layer 13, under the conditions of a temperature of 1000° C. and a growth pressure of 600 torr, grow an n-type nitride layer 14 with a thickness of 3 μm, which is an n-type GaN layer, and the doping concentration of Si is 8×10 18 cm -3 , the Ga source required for growth is TMG source, and the growth atmosphere is H 2 atmosphere;
④在n型氮化物层14上,生长发光层,为重复生长6对InGaN/GaN多量子阱发光层,InGaN量子阱层的厚度为3nm,生长温度为750℃,生长气氛切换为N 2气氛,生长压力为500torr,GaN量子垒层的厚度为11nm,生长温度为810℃,生长气氛切换为H 2气氛,生长压力为500torr,生长所需的Ga源为TEGa,In源为TMIn; ④Grow a light-emitting layer on the n-type nitride layer 14, in order to repeatedly grow 6 pairs of InGaN/GaN multi-quantum well light-emitting layers, the thickness of the InGaN quantum well layer is 3nm, the growth temperature is 750°C, and the growth atmosphere is switched to N2 atmosphere , the growth pressure is 500torr, the thickness of the GaN quantum barrier layer is 11nm, the growth temperature is 810°C, the growth atmosphere is switched to H 2 atmosphere, the growth pressure is 500torr, the Ga source required for growth is TEGa, and the In source is TMIn;
⑤在InGaN/GaN多量子阱发光层上,在温度为850℃、生长压力为200torr的条件下,生长一层厚度为25nm的电子阻挡层,为p型AlGaN电子阻挡层,生长所需的Ga源为TMG源,Al源为TMAl,生长气氛为N 2气氛; ⑤On the InGaN/GaN multi-quantum well light-emitting layer, under the condition of temperature of 850°C and growth pressure of 200torr, an electron blocking layer with a thickness of 25nm is grown, which is a p-type AlGaN electron blocking layer, and the Ga The source is TMG source, the Al source is TMAl, and the growth atmosphere is N2 atmosphere;
⑥在电子阻挡层上,在温度为950℃、生长压力为200torr的条件下,生长厚度为50nm的p型氮化物层17,为p型GaN层,Mg掺杂浓度为5×10 19cm -3,生长所需的Ga源为TMG源,生长气氛切换为H 2气氛。 ⑥ On the electron blocking layer, grow a p-type nitride layer 17 with a thickness of 50 nm under the conditions of a temperature of 950°C and a growth pressure of 200 torr, which is a p-type GaN layer with a Mg doping concentration of 5×10 19 cm - 3. The Ga source required for growth is TMG source, and the growth atmosphere is switched to H 2 atmosphere.
实施例11Example 11
1)Ni纳米粒子分散液的制备1) Preparation of Ni nanoparticle dispersion
采用无水乙醇,加入质量分数30%的直径30~80nm的纳米Ni粉,加入质量分数为0.15%的柠檬酸分散剂,室温下超声2h;Using absolute ethanol, add 30% by mass fraction of nano-Ni powder with a diameter of 30 to 80 nm, add 0.15% by mass fraction of citric acid dispersant, and sonicate for 2 hours at room temperature;
2)Ni纳米粒子二甲基乙基铟的制备2) Preparation of Ni nanoparticles dimethyl ethyl indium
将Ni纳米粒子从溶剂分离,快速干燥立即与高纯二甲基乙基铟源混合,Ni纳米粒子的质量分数为40%,于40℃超声30min,得到均匀分散Ni纳米粒子的二甲基乙基铟源混合前驱体;The Ni nanoparticles are separated from the solvent, quickly dried and immediately mixed with a high-purity dimethyl ethyl indium source. The mass fraction of Ni nanoparticles is 40%, and ultrasonically 30min at 40°C to obtain dimethyl ethyl indium with uniformly dispersed Ni nanoparticles. Indium-based source mixed precursor;
3)旋涂Ni纳米粒子三甲基铟源混合前驱体3) Spin-coating Ni nanoparticles trimethyl indium source mixed precursor
在手套箱N 2氛围中,匀胶机旋涂法以4000rpm的转速将Ni纳米粒子二甲基乙基铟源混合前驱体旋涂在硅衬底上,在衬底上形成厚度为20nm的均匀分散Ni纳米粒子的二甲基乙基铟源 混合前驱体涂覆层; In the N2 atmosphere of the glove box, the Ni nanoparticle dimethyl ethyl indium source mixed precursor was spin-coated on the silicon substrate at a speed of 4000rpm by the spin coating method of the homogenizer, and a uniform layer with a thickness of 20nm was formed on the substrate. Dimethylethylindium source mixed precursor coating layer dispersed Ni nanoparticles;
4)III族金属有机源涂覆层上LED外延片生长4) Growth of LED epitaxial wafers on Group III metal-organic source coating layer
①将具有分散Ni纳米粒子的二甲基乙基铟源混合前驱体涂覆层的砷化镓衬底置于MOCVD反应腔室内,压力设定为400torr,升温设定为500℃,通入叔丁基砷(TBA)和H 2退火重结晶10s,TBA和H 2的流量比为15:1,通入二甲基乙基铟,制得InAs应力释放缓冲层2; ① Place the gallium arsenide substrate coated with the mixed precursor coating layer of dimethyl ethyl indium source with dispersed Ni nanoparticles in the MOCVD reaction chamber, set the pressure to 400torr, set the temperature rise to 500℃, and pass through the Butyl arsenic (TBA) and H 2 were annealed and recrystallized for 10 s, the flow ratio of TBA and H 2 was 15:1, and dimethyl ethyl indium was introduced to prepare the InAs stress release buffer layer 2;
②在InAs应力释放缓冲层2上,在温度为1000℃、生长压力为600torr的条件下,生长厚度为3μm的非故意掺杂氮化物层13,为非故意掺杂GaN层,所需的Ga源为TMG源,生长气氛为H 2气氛; ② On the InAs stress release buffer layer 2, under the condition of temperature of 1000°C and growth pressure of 600torr, an unintentionally doped nitride layer 13 with a thickness of 3 μm is grown, which is an unintentionally doped GaN layer, and the required Ga The source is TMG source, and the growth atmosphere is H2 atmosphere;
③在非故意掺杂氮化物层13上,在温度为1200℃、生长压力为100torr的条件下,生长厚度为3μm的n型氮化物层14,为n型GaN层,Si的掺杂浓度为8×10 18cm -3,生长所需的Ga源为TMG源,生长气氛为H 2气氛; ③ On the unintentionally doped nitride layer 13, under the conditions of a temperature of 1200° C. and a growth pressure of 100 torr, grow an n-type nitride layer 14 with a thickness of 3 μm, which is an n-type GaN layer, and the doping concentration of Si is 8×10 18 cm -3 , the Ga source required for growth is TMG source, and the growth atmosphere is H 2 atmosphere;
④在n型氮化物层14上,生长发光层,为重复生长6对InGaN/GaN多量子阱发光层,InGaN量子阱层的厚度为2nm,生长温度为700℃,生长气氛切换为N 2气氛,生长压力为200torr,GaN量子垒层的厚度为20nm,生长温度为950℃,生长气氛切换为H 2气氛,生长压力为200torr,生长所需的Ga源为TEGa,In源为TMIn; ④Grow a light-emitting layer on the n-type nitride layer 14, in order to repeatedly grow 6 pairs of InGaN/GaN multi-quantum well light-emitting layers, the thickness of the InGaN quantum well layer is 2nm, the growth temperature is 700°C, and the growth atmosphere is switched to N2 atmosphere , the growth pressure is 200torr, the thickness of the GaN quantum barrier layer is 20nm, the growth temperature is 950°C, the growth atmosphere is switched to H2 atmosphere, the growth pressure is 200torr, the Ga source required for growth is TEGa, and the In source is TMIn;
⑤在InGaN/GaN多量子阱发光层上,在温度为950℃、生长压力为200torr的条件下,生长一层厚度为25nm的电子阻挡层,为p型AlGaN电子阻挡层,生长所需的Ga源为TMG源,Al源为TMAl,生长气氛为N 2气氛; ⑤On the InGaN/GaN multi-quantum well light-emitting layer, under the condition of temperature of 950°C and growth pressure of 200torr, an electron blocking layer with a thickness of 25nm is grown, which is a p-type AlGaN electron blocking layer, and the Ga The source is TMG source, the Al source is TMAl, and the growth atmosphere is N2 atmosphere;
⑥在电子阻挡层上,在温度为950℃、生长压力为200torr的条件下,生长厚度为50nm的p型氮化物层17,为p型GaN层,Mg掺杂浓度为5×10 19cm -3,生长所需的Ga源为TMG源,生长气氛切换为H 2气氛。 ⑥ On the electron blocking layer, grow a p-type nitride layer 17 with a thickness of 50 nm under the conditions of a temperature of 950°C and a growth pressure of 200 torr, which is a p-type GaN layer with a Mg doping concentration of 5×10 19 cm - 3. The Ga source required for growth is TMG source, and the growth atmosphere is switched to H 2 atmosphere.
实施例12Example 12
1)Ni纳米粒子分散液的制备1) Preparation of Ni nanoparticle dispersion
采用无水乙醇,加入质量分数30%的直径30~80nm的纳米Ni粉,加入质量分数为0.15%的柠檬酸分散剂,室温下超声2h;Using absolute ethanol, add 30% by mass fraction of nano-Ni powder with a diameter of 30 to 80 nm, add 0.15% by mass fraction of citric acid dispersant, and sonicate for 2 hours at room temperature;
2)Ni纳米粒子二甲基乙基铟的制备2) Preparation of Ni nanoparticles dimethyl ethyl indium
将Ni纳米粒子从溶剂分离,快速干燥立即与高纯二甲基乙基铟混合,Ni纳米粒子的质量分数为40%,于20℃超声30min,得到均匀分散Ni纳米粒子的二甲基乙基铟源混合前驱体;The Ni nanoparticles are separated from the solvent, quickly dried and immediately mixed with high-purity dimethyl ethyl indium, the mass fraction of Ni nanoparticles is 40%, and ultrasonicated at 20°C for 30 minutes to obtain dimethyl ethyl indium with uniformly dispersed Ni nanoparticles. Indium source mixed precursor;
3)旋涂Ni纳米粒子二甲基乙基铟混合前驱体3) Spin-coating Ni nanoparticles with dimethylethylindium mixed precursor
在手套箱N 2氛围中,匀胶机旋涂法以4000rpm的转速将Ni纳米粒子二甲基乙基铟源混合前驱体旋涂在硅衬底上,在衬底上形成厚度为100nm的均匀分散Ni纳米粒子的二甲基乙基铟源混合前驱体涂覆层; In the N2 atmosphere of the glove box, the Ni nanoparticle dimethyl ethyl indium source mixed precursor was spin-coated on the silicon substrate at a speed of 4000 rpm by the spin coating method of the homogenizer, and a uniform layer with a thickness of 100 nm was formed on the substrate. Dimethylethylindium source mixed precursor coating layer dispersed Ni nanoparticles;
4)III族金属有机源涂覆层上LED外延片生长4) Growth of LED epitaxial wafers on Group III metal-organic source coating layer
①将具有分散Ni纳米粒子的二甲基乙基铟源混合前驱体涂覆层的砷化镓衬底置于MOCVD反应腔室内,压力设定为500torr,通入二甲基乙基铟,升温设定为650℃,通入叔丁基磷(TBP)和H 2退火重结晶100s,TBP和H 2流量比为20:1,制得InP应力释放缓冲层2; ① Place the gallium arsenide substrate with the dimethyl ethyl indium source mixed precursor coating layer dispersed with Ni nanoparticles in the MOCVD reaction chamber, set the pressure at 500torr, feed dimethyl ethyl indium, and raise the temperature Set at 650°C, pass through tert-butylphosphine (TBP) and H 2 for annealing and recrystallization for 100 s, and the flow ratio of TBP and H 2 is 20:1 to prepare InP stress relief buffer layer 2;
其余步骤同实施例11。All the other steps are the same as in Example 11.
以上实施例10、实施例11和实施例12通过旋涂不同的均匀分散的金属纳米粒子源混合前驱体层作为应力释放缓冲层,在砷化镓衬底上分别制备氮化物LED外延层,由于砷化镓衬底具有品质高、易解理且价格低廉,工艺成熟,拓展了GaAs衬底氮化物材料的实用性,且砷化镓易于p型掺杂提高出光效率,相比砷化镓衬底采用常规缓冲层法制备的氮化物LED,外延PL测试强度提升10倍以上,20mA条件下点测电致发光强度提升6倍以上。The above Example 10, Example 11 and Example 12 prepared nitride LED epitaxial layers respectively on GaAs substrates by spin-coating different uniformly dispersed metal nanoparticle source mixed precursor layers as stress release buffer layers, because Gallium arsenide substrate has high quality, easy cleavage and low price, and mature technology, which expands the practicability of GaAs substrate nitride materials, and gallium arsenide is easy to p-type doping to improve light extraction efficiency. Compared with gallium arsenide substrate For the nitride LED prepared by the conventional buffer layer method, the intensity of the epitaxial PL test is increased by more than 10 times, and the intensity of the spot measurement electroluminescence under the condition of 20mA is increased by more than 6 times.
实施例13Example 13
1)Ni纳米粒子分散液的制备1) Preparation of Ni nanoparticle dispersion
采用无水乙醇,加入质量分数30%的直径30~80nm的纳米Ni粉,加入质量分数为0.15%的柠檬酸分散剂,室温下超声2h;Using absolute ethanol, add 30% by mass fraction of nano-Ni powder with a diameter of 30 to 80 nm, add 0.15% by mass fraction of citric acid dispersant, and sonicate for 2 hours at room temperature;
2)Ni纳米粒子三甲基铝源的制备2) Preparation of Ni nanoparticles trimethylaluminum source
将Ni纳米粒子从溶剂分离,快速干燥立即与高纯三甲基铝源混合,Ni纳米粒子的质量分数为45%,于40℃超声40min,得到均匀分散Ni纳米粒子的三甲基铝源混合前驱体;The Ni nanoparticles are separated from the solvent, quickly dried and immediately mixed with a high-purity trimethylaluminum source, the mass fraction of Ni nanoparticles is 45%, and ultrasonicated at 40°C for 40 minutes to obtain a trimethylaluminum source mixture with uniformly dispersed Ni nanoparticles Precursor;
3)旋涂Ni纳米粒子三甲基铝源混合前驱体3) Spin-coating Ni nanoparticles trimethylaluminum source mixed precursor
在手套箱N 2氛围中,匀胶机旋涂法以4000rpm的转速将Ni纳米粒子三甲基铝源混合前驱 体旋涂在蓝宝石衬底上,在衬底上形成厚度为60nm的均匀分散Ni纳米粒子的三甲基铝源混合前驱体涂覆层; In the N2 atmosphere of the glove box, the Ni nanoparticle trimethylaluminum source mixed precursor was spin-coated on the sapphire substrate at a speed of 4000 rpm by the spin coating method of the homogenizer, and a uniformly dispersed Ni with a thickness of 60 nm was formed on the substrate. Trimethylaluminum source mixed precursor coating layer of nanoparticles;
4)III族金属有机源涂覆层上LED外延片生长4) Growth of LED epitaxial wafers on Group III metal-organic source coating layer
①将具有分散Ni纳米粒子的三甲基铝源混合前驱体涂覆层的蓝宝石衬底置于MOCVD反应腔室内,压力设定为100torr,通入三甲基铝源,升温设定为1200℃,通入NH 3和H 2退火重结晶10s,NH 3和H 2的流量比为50:1,制得AlN应力释放缓冲层2; ① Place the sapphire substrate with the mixed precursor coating layer of trimethylaluminum source dispersed Ni nanoparticles in the MOCVD reaction chamber, set the pressure at 100torr, feed the trimethylaluminum source, and set the temperature rise to 1200°C , pass through NH 3 and H 2 for annealing and recrystallization for 10s, the flow ratio of NH 3 and H 2 is 50:1, and make AlN stress release buffer layer 2;
其余步骤同实施例11。All the other steps are the same as in Example 11.
对照例1Comparative example 1
本对照例与实施例1的不同之处在于:TMG源中未加入Ni纳米粒子。The difference between this comparative example and Example 1 is that no Ni nanoparticles are added to the TMG source.
本对照例所获外延片表面粗糙度Ra为0.8,外延层厚度均匀性为2.5%,光致发光PL测试470nm蓝光波半峰宽为20nm,波长均匀性std为1.5nm,外延片表面缺陷为7×10 8cm -2,电致发光点测亮度为125,点测电压为5.2V。 The surface roughness Ra of the epitaxial wafer obtained in this comparative example is 0.8, and the thickness uniformity of the epitaxial layer is 2.5%. The half-maximum width of the 470nm blue light wave of the photoluminescence PL test is 20nm, and the wavelength uniformity std is 1.5nm. The surface defect of the epitaxial wafer is 7×10 8 cm -2 , the luminance of electroluminescent spot measurement is 125, and the spot measurement voltage is 5.2V.
对照例2Comparative example 2
本对照例与实施例1的不同之处在于:不采用TMG源旋涂,直接采用常规MOCVD外延生长GaN缓冲层。The difference between this comparative example and Example 1 is that the GaN buffer layer is directly grown by conventional MOCVD epitaxy instead of spin-coating with TMG source.
本对照例所获外延片的表面粗糙度Ra为1,外延层厚度均匀性为3%,光致发光PL测试470nm蓝光波半峰宽为22nm,波长均匀性std为2nm,外延片表面缺陷为8×10 8cm -2,电致发光点测亮度为118,点测电压为5.9V。 The surface roughness Ra of the epitaxial wafer obtained in this comparative example is 1, the thickness uniformity of the epitaxial layer is 3%, the half-maximum width of the 470nm blue light wave of the photoluminescence PL test is 22nm, the wavelength uniformity std is 2nm, and the surface defect of the epitaxial wafer is 8×10 8 cm -2 , the luminance of electroluminescent spot measurement is 118, and the spot measurement voltage is 5.9V.
本申请实施例1、对照例1和对照例2最终制作相同尺寸LED芯片测试发现,本申请实施例1相比对照例1亮度提升2%以上,漏电IR良率提升4%,结果参见表1。Example 1 of the present application, comparative example 1 and comparative example 2 finally produced LED chips of the same size and found that the brightness of the embodiment 1 of the present application was increased by more than 2% compared with the comparative example 1, and the leakage IR yield was increased by 4%. The results are shown in Table 1 .
表1Table 1
Figure PCTCN2021137840-appb-000001
Figure PCTCN2021137840-appb-000001
故本申请通过旋涂不同的均匀分散的金属纳米粒子涂覆层,同时结合MOCVD反应腔退火 重结晶,纳米材料分散的金属有机源涂覆层逐步形成两种晶核分布提供成核中心,外延层应力逐步释放,加强侧向外延生长,抑制外延层位错密度延伸,降低缺陷密度,提高量子阱发光层生长质量,改善漏电性能和发光效率,同时提高发光波长均匀性,可满足适用于Micro-LED外延均匀性能要求。Therefore, this application spin-coats different uniformly dispersed metal nanoparticle coating layers, and at the same time combines MOCVD reaction chamber annealing and recrystallization, and the metal-organic source coating layer dispersed by nanomaterials gradually forms two types of crystal nuclei distributions to provide nucleation centers, epitaxy The layer stress is gradually released, the lateral epitaxial growth is strengthened, the dislocation density extension of the epitaxial layer is suppressed, the defect density is reduced, the growth quality of the quantum well light-emitting layer is improved, the leakage performance and luminous efficiency are improved, and the uniformity of the light-emitting wavelength is improved at the same time, which can meet the requirements of Micro - LED epitaxial uniform performance requirements.
实施例14Example 14
1)Ni纳米粒子分散液的制备1) Preparation of Ni nanoparticle dispersion
采用无水乙醇,加入质量分数10%的直径30~80nm的纳米Ni粉,加入质量分数0.15%的柠檬酸分散剂,室温下超声30min;Using absolute ethanol, add 10% by mass fraction of nano-Ni powder with a diameter of 30 to 80 nm, add 0.15% by mass fraction of citric acid dispersant, and sonicate for 30 minutes at room temperature;
2)Ni纳米粒子TMG源的制备2) Preparation of Ni nanoparticles TMG source
将Ni纳米粒子从溶剂分离,快速干燥立即与高纯TMG源混合,Ni纳米粒子质量分数为10%,于40℃超声60min,得到均匀分散Ni纳米粒子的TMG源混合前驱体;The Ni nanoparticles were separated from the solvent, quickly dried and immediately mixed with a high-purity TMG source. The mass fraction of Ni nanoparticles was 10%, and ultrasonicated at 40°C for 60 minutes to obtain a TMG source mixed precursor with uniformly dispersed Ni nanoparticles;
3)非故意掺杂GaN层外延生长3) Epitaxial growth of unintentionally doped GaN layer
①将蓝宝石衬底放入MOCVD反应室中的载盘上,在温度为1100℃的H 2氛围进行衬底表面洁净处理1min; ① Put the sapphire substrate on the carrier plate in the MOCVD reaction chamber, and clean the substrate surface for 1 min in the H2 atmosphere at a temperature of 1100 °C;
②在蓝宝石衬底上,温度为540℃、生长压力为300torr的条件下,生长厚度为25nm的GaN缓冲层,生长所需的Ga源为TMG源,生长气氛为H 2气氛; ②Grow a GaN buffer layer with a thickness of 25nm on a sapphire substrate at a temperature of 540°C and a growth pressure of 300torr. The Ga source required for growth is a TMG source, and the growth atmosphere is an H2 atmosphere;
③在GaN缓冲层上,温度为1080℃、生长压力为200torr的条件下,生长厚度为3μm的非故意掺杂GaN层,所需的Ga源为TMG源,生长气氛为H 2气氛; ③Grow an unintentionally doped GaN layer with a thickness of 3 μm on the GaN buffer layer at a temperature of 1080°C and a growth pressure of 200 torr. The required Ga source is a TMG source, and the growth atmosphere is an H2 atmosphere;
4)旋涂Ni纳米粒子TMG源混合前驱体4) Spin coating Ni nanoparticles TMG source mixed precursor
在手套箱N 2氛围中,采用匀胶机旋涂法以4000rpm的转速将Ni纳米粒子TMG源混合前驱体旋涂在非故意掺杂GaN层上,在非故意掺杂GaN层上形成均匀分散Ni纳米粒子的TMG源混合前驱体涂覆层;之后置于MOCVD反应腔室内,压力设定为300torr,通入TMG源,升温设定为1200℃,通入NH 3和H 2退火重结晶10s,NH 3和H 2的流量比为100:1,在非故意掺杂GaN层上形成厚度为100nm的金属有机源插入层; In the N2 atmosphere of the glove box, the mixed precursor of the Ni nanoparticle TMG source was spin-coated on the unintentionally doped GaN layer at a speed of 4000rpm by using a homogenizer spin coating method to form a uniform dispersion on the unintentionally doped GaN layer. The TMG source mixed precursor coating layer of Ni nanoparticles; then placed in the MOCVD reaction chamber, the pressure is set to 300torr, the TMG source is fed, the temperature rise is set to 1200°C, and NH 3 and H 2 are fed for annealing and recrystallization for 10s , the flow ratio of NH 3 and H 2 is 100:1, and a metal-organic source insertion layer with a thickness of 100 nm is formed on the unintentionally doped GaN layer;
5)在金属有机插入层上,温度为1060℃、生长压力为200torr的条件下,生长厚度为3μm的n型GaN层,Si的掺杂浓度为8×10 18cm -3,生长所需的Ga源为TMG源,生长气氛为H 2气 氛; 5) On the metal-organic insertion layer, grow an n-type GaN layer with a thickness of 3 μm under the conditions of a temperature of 1060°C and a growth pressure of 200 torr. The doping concentration of Si is 8×10 18 cm -3 . Ga source is TMG source, growth atmosphere is H2 atmosphere;
6)在n型GaN层上,在生长压力为250torr的条件下,生长InGaN/GaN多量子阱发光层,为周期性重复交替生长的InGaN量子阱层和GaN量子垒层,发光层重复周期为9,InGaN量子阱层的厚度为3nm,生长温度为750℃,GaN量子垒层的厚度为12nm,生长温度为810℃;6) On the n-type GaN layer, grow an InGaN/GaN multi-quantum well light-emitting layer under the condition of a growth pressure of 250 torr, which is an InGaN quantum well layer and a GaN quantum barrier layer that are periodically and alternately grown, and the repeat period of the light-emitting layer is 9. The thickness of the InGaN quantum well layer is 3nm, the growth temperature is 750°C, the thickness of the GaN quantum barrier layer is 12nm, and the growth temperature is 810°C;
7)在InGaN/GaN多量子阱发光层上,在温度为850℃、生长压力为200torr的条件下,生长一层厚度为25nm的p型AlGaN电子阻挡层,生长所需的Ga源为TMG源,Al源为TMAl,生长气氛为N 2气氛; 7) On the InGaN/GaN multi-quantum well light-emitting layer, grow a p-type AlGaN electron blocking layer with a thickness of 25nm at a temperature of 850°C and a growth pressure of 200torr. The Ga source required for growth is a TMG source , the Al source is TMAl, and the growth atmosphere is N2 atmosphere;
8)在p型AlGaN电子阻挡层上,在温度为930℃、生长压力为200torr的条件下,生长厚度为50nm的p型GaN层,Mg掺杂浓度为5×10 19cm -3,生长所需的Ga源为TMG源,生长气氛切换为H 2气氛。 8) On the p-type AlGaN electron blocking layer, grow a p-type GaN layer with a thickness of 50nm at a temperature of 930°C and a growth pressure of 200torr, with a Mg doping concentration of 5×10 19 cm -3 . The required Ga source is TMG source, and the growth atmosphere is switched to H 2 atmosphere.
本案发明人还通过旋涂不同的均匀分散的金属纳米粒子(例如Au、Ag、Fe、Co、Mn、Ti、Mg、Al、Ga、In等)TMG源前驱体层于非故意掺杂GaN层上,结果与实施例14基本相同,外延片表面位错密度控制为5×10 8cm -2以下,外延片表面粗糙度Ra小于0.5nm。 The inventors of the present case also coated different uniformly dispersed metal nanoparticles (such as Au, Ag, Fe, Co, Mn, Ti, Mg, Al, Ga, In, etc.) TMG source precursor layer on the unintentionally doped GaN layer. Above, the results are basically the same as in Example 14, the surface dislocation density of the epitaxial wafer is controlled below 5×10 8 cm -2 , and the surface roughness Ra of the epitaxial wafer is less than 0.5nm.
实施例15Example 15
1)Si 3N 4纳米粒子分散液的制备 1) Preparation of Si 3 N 4 nanoparticle dispersion
采用无水乙醇,加入质量分数为10%的直径为30~80nm的Si 3N 4纳米粉,加入质量分数为0.15%的柠檬酸分散剂,室温下超声40min; Using absolute ethanol, add 10% Si 3 N 4 nanopowder with a diameter of 30-80 nm in mass fraction, add citric acid dispersant with 0.15% mass fraction, and sonicate for 40 minutes at room temperature;
2)Si 3N 4纳米粒子TMG源的制备 2) Preparation of Si 3 N 4 nanoparticle TMG source
将Si 3N 4纳米粒子从溶剂分离,快速干燥立即与高纯TMG源混合,Si 3N 4纳米粒子的质量分数为10%,于25℃超声30min,得到均匀分散Si 3N 4纳米粒子的TMG源混合前驱体; The Si 3 N 4 nanoparticles were separated from the solvent, quickly dried and immediately mixed with a high-purity TMG source, the mass fraction of Si 3 N 4 nanoparticles was 10%, and ultrasonicated at 25°C for 30 minutes to obtain uniformly dispersed Si 3 N 4 nanoparticles TMG source mixed precursor;
3)非故意掺杂GaN层外延生长3) Epitaxial growth of unintentionally doped GaN layer
①将蓝宝石衬底放入MOCVD反应室中的载盘上,在温度为1100℃的H 2氛围进行衬底表面洁净处理1min; ① Put the sapphire substrate on the carrier plate in the MOCVD reaction chamber, and clean the substrate surface for 1 min in the H2 atmosphere at a temperature of 1100 °C;
②在蓝宝石衬底上,温度为540℃、生长压力为300torr的条件下,生长厚度为25nm的GaN缓冲层,生长所需的Ga源为TMG源,生长气氛为H 2气氛; ②Grow a GaN buffer layer with a thickness of 25nm on a sapphire substrate at a temperature of 540°C and a growth pressure of 300torr. The Ga source required for growth is a TMG source, and the growth atmosphere is an H2 atmosphere;
③在GaN缓冲层上,温度为1080℃、生长压力为200torr的条件下,生长厚度为3μm的非 故意掺杂GaN层,所需的Ga源为TMG源,生长气氛为H 2气氛; ③Grow an unintentionally doped GaN layer with a thickness of 3 μm on the GaN buffer layer at a temperature of 1080°C and a growth pressure of 200 torr. The required Ga source is a TMG source, and the growth atmosphere is an H2 atmosphere;
4)旋涂Si 3N 4纳米粒子TMG源混合前驱体 4) Spin coating Si 3 N 4 nanoparticles TMG source mixed precursor
在手套箱N 2氛围中,采用匀胶机旋涂法以4000rpm的转速将Si 3N 4纳米粒子TMG源混合前驱体旋涂在非故意掺杂GaN层上,在非故意掺杂GaN层上形成均匀分散Si 3N 4纳米粒子的TMG源混合前驱体涂覆层;之后置于MOCVD反应腔室内,压力设定为300torr,通入TMG源,升温设定为1200℃,通入NH 3和H 2退火重结晶50s,NH 3和H 2的流量比为40:1,在非故意掺杂GaN层上形成厚度为60nm的金属有机源插入层; In the N2 atmosphere of the glove box, the Si 3 N 4 nanoparticle TMG source mixed precursor was spin-coated on the unintentionally doped GaN layer at a speed of 4000 rpm by using the spin coating method of a homogenizer, and on the unintentionally doped GaN layer. Form a TMG source mixed precursor coating layer uniformly dispersing Si 3 N 4 nanoparticles; then place it in the MOCVD reaction chamber, set the pressure to 300torr, feed the TMG source, set the temperature rise to 1200°C, and feed NH 3 and H 2 annealing and recrystallization for 50 s, the flow ratio of NH 3 and H 2 is 40:1, and a metal-organic source insertion layer with a thickness of 60 nm is formed on the unintentionally doped GaN layer;
5)在金属有机插入层上,温度为1060℃、生长压力为200torr的条件下,生长厚度为3μm的n型GaN层,Si的掺杂浓度为8×10 18cm -3,生长所需的Ga源为TMG源,生长气氛为H 2气氛; 5) On the metal-organic insertion layer, grow an n-type GaN layer with a thickness of 3 μm under the conditions of a temperature of 1060°C and a growth pressure of 200 torr. The doping concentration of Si is 8×10 18 cm -3 . Ga source is TMG source, growth atmosphere is H2 atmosphere;
6)在n型GaN层上,在生长压力为250torr的条件下,生长InGaN/GaN多量子阱发光层,为周期性重复交替生长的InGaN量子阱层和GaN量子垒层,发光层重复周期为9,InGaN量子阱层的厚度为3nm,生长温度为750℃,GaN量子垒层的厚度为12nm,生长温度810℃;6) On the n-type GaN layer, grow an InGaN/GaN multi-quantum well light-emitting layer under the condition of a growth pressure of 250 torr, which is an InGaN quantum well layer and a GaN quantum barrier layer that are periodically and alternately grown, and the repeat period of the light-emitting layer is 9. The thickness of the InGaN quantum well layer is 3nm, the growth temperature is 750°C, the thickness of the GaN quantum barrier layer is 12nm, and the growth temperature is 810°C;
7)在InGaN/GaN多量子阱发光层上,在温度为850℃、生长压力为200torr的条件下,生长一层厚度为25nm的p型AlGaN电子阻挡层,生长所需的Ga源为TMG源,Al源为TMAl,生长气氛为N 2气氛; 7) On the InGaN/GaN multi-quantum well light-emitting layer, grow a p-type AlGaN electron blocking layer with a thickness of 25nm at a temperature of 850°C and a growth pressure of 200torr. The Ga source required for growth is a TMG source , the Al source is TMAl, and the growth atmosphere is N2 atmosphere;
8)在p型AlGaN电子阻挡层上,在温度为930℃、生长压力为200torr的条件下,生长厚度为50nm的p型GaN层,Mg掺杂浓度为5×10 19cm -3,生长所需的Ga源为TMG源,生长气氛切换为H 2气氛。 8) On the p-type AlGaN electron blocking layer, grow a p-type GaN layer with a thickness of 50nm at a temperature of 930°C and a growth pressure of 200torr, with a Mg doping concentration of 5×10 19 cm -3 . The required Ga source is TMG source, and the growth atmosphere is switched to H 2 atmosphere.
本案发明人还通过旋涂不同的均匀分散的无机纳米粒子(例如SiO 2、TiN、BN、AlN、InN、ScAlN等)TMG源前驱体层于非故意掺杂GaN层上,结果与实施例15基本相同。 The inventors of this case also spin-coated different uniformly dispersed inorganic nanoparticles (such as SiO 2 , TiN, BN, AlN, InN, ScAlN, etc.) basically the same.
实施例16Example 16
1)Al 2O 3纳米粒子分散液的制备 1) Preparation of Al 2 O 3 nanoparticle dispersion
采用无水乙醇,加入质量分数为10%的直径为30~80nm的Al 2O 3纳米粉末,加入质量分数为0.15%的柠檬酸分散剂,室温下超声30min; Using absolute ethanol, add 10% of Al 2 O 3 nano powder with a diameter of 30-80 nm in mass fraction, add 0.15% of citric acid dispersant, and ultrasonicate for 30 minutes at room temperature;
2)Al 2O 3纳米粒子TMG源的制备 2) Preparation of Al 2 O 3 nanoparticles TMG source
将Al 2O 3纳米粒子从溶剂分离,快速干燥立即与高纯TMG源混合,Al 2O 3纳米粒子的质量分数为15%,于15℃超声60min,得到均匀分散Al 2O 3纳米粒子的TMG源混合前驱体; Separate Al 2 O 3 nanoparticles from the solvent, quickly dry and immediately mix with high-purity TMG source, the mass fraction of Al 2 O 3 nanoparticles is 15%, and ultrasonically 60min at 15°C to obtain uniform dispersion of Al 2 O 3 nanoparticles TMG source mixed precursor;
3)非故意掺杂GaN层外延生长3) Epitaxial growth of unintentionally doped GaN layer
①将蓝宝石衬底放入MOCVD反应室中的载盘上,在温度为1100℃的H 2氛围进行衬底表面洁净处理1min; ① Put the sapphire substrate on the carrier plate in the MOCVD reaction chamber, and clean the substrate surface for 1 min in the H2 atmosphere at a temperature of 1100 °C;
②在蓝宝石衬底上,温度为540℃、生长压力为300torr的条件下,生长厚度为25nm的GaN缓冲层,生长所需的Ga源为TMG源,生长气氛为H 2气氛; ②Grow a GaN buffer layer with a thickness of 25nm on a sapphire substrate at a temperature of 540°C and a growth pressure of 300torr. The Ga source required for growth is a TMG source, and the growth atmosphere is an H2 atmosphere;
③在GaN缓冲层上,温度为1080℃、生长压力为200torr的条件下,生长厚度为3μm的非故意掺杂GaN层,所需的Ga源为TMG源,生长气氛为H 2气氛; ③Grow an unintentionally doped GaN layer with a thickness of 3 μm on the GaN buffer layer at a temperature of 1080°C and a growth pressure of 200 torr. The required Ga source is a TMG source, and the growth atmosphere is an H2 atmosphere;
4)旋涂Al 2O 3纳米粒子TMG源混合前驱体 4) Spin coating Al 2 O 3 nanoparticles TMG source mixed precursor
在手套箱N 2氛围中,采用匀胶机旋涂法以4000rpm的转速将Al 2O 3纳米粒子TMG源混合前驱体旋涂在非故意掺杂GaN层上,在非故意掺杂GaN层上形成均匀分散Al 2O 3纳米粒子的TMG源混合前驱体涂覆层;之后置于MOCVD反应腔室内,压力设定为300torr,通入TMG源,升温设定为1200℃,通入NH 3和H 2退火重结晶100s,NH 3和H 2的流量比为10:1,在非故意掺杂GaN层上形成厚度为10nm的金属有机源插入层; In the N2 atmosphere of the glove box, the Al2O3 nanoparticle TMG source mixed precursor was spin-coated on the unintentionally doped GaN layer at a speed of 4000rpm by using a homogenizer spin coating method, and on the unintentionally doped GaN layer. Form a TMG source mixed precursor coating layer with evenly dispersed Al 2 O 3 nanoparticles; then place it in the MOCVD reaction chamber, set the pressure to 300torr, feed the TMG source, set the temperature rise to 1200°C, and feed NH 3 and H 2 annealed and recrystallized for 100s, the flow ratio of NH 3 and H 2 was 10:1, and a metal-organic source insertion layer with a thickness of 10 nm was formed on the unintentionally doped GaN layer;
5)在金属有机插入层上,温度为1060℃、生长压力为200torr的条件下,生长厚度为3μm的n型GaN层,Si的掺杂浓度为8×10 18cm -3,生长所需的Ga源为TMG源,生长气氛为H 2气氛; 5) On the metal-organic insertion layer, grow an n-type GaN layer with a thickness of 3 μm under the conditions of a temperature of 1060°C and a growth pressure of 200 torr. The doping concentration of Si is 8×10 18 cm -3 . Ga source is TMG source, growth atmosphere is H2 atmosphere;
6)在n型GaN层上,在生长压力为250torr的条件下,生长InGaN/GaN多量子阱发光层,为周期性重复交替生长的InGaN量子阱层和GaN量子垒层,发光层重复周期为9,InGaN量子阱层的厚度为3nm,生长温度为760℃,GaN量子垒层的厚度为12nm,生长温度为810℃;6) On the n-type GaN layer, grow an InGaN/GaN multi-quantum well light-emitting layer under the condition of a growth pressure of 250 torr, which is an InGaN quantum well layer and a GaN quantum barrier layer that are periodically and alternately grown, and the repeat period of the light-emitting layer is 9. The thickness of the InGaN quantum well layer is 3nm, the growth temperature is 760°C, the thickness of the GaN quantum barrier layer is 12nm, and the growth temperature is 810°C;
7)在InGaN/GaN多量子阱发光层上,在温度为850℃、生长压力为200torr的条件下,生长一层厚度为25nm的p型AlGaN电子阻挡层,生长所需的Ga源为TMG源,Al源为TMAl,生长气氛为N 2气氛; 7) On the InGaN/GaN multi-quantum well light-emitting layer, grow a p-type AlGaN electron blocking layer with a thickness of 25nm at a temperature of 850°C and a growth pressure of 200torr. The Ga source required for growth is a TMG source , the Al source is TMAl, and the growth atmosphere is N2 atmosphere;
8)在p型AlGaN电子阻挡层上,在温度为930℃、生长压力为200torr的条件下,生长厚度为50nm的p型GaN层,Mg掺杂浓度为5×10 19cm -3,生长所需的Ga源为TMG源,生长气 氛切换为H 2气氛。 8) On the p-type AlGaN electron blocking layer, grow a p-type GaN layer with a thickness of 50nm at a temperature of 930°C and a growth pressure of 200torr, with a Mg doping concentration of 5×10 19 cm -3 . The required Ga source is TMG source, and the growth atmosphere is switched to H 2 atmosphere.
本案发明人还通过旋涂不同的均匀分散的金属氧化物纳米粒子(例如ZnO、Fe 3O 4、Ta 2O 5、SnO 2、ZrO 2等)TMG源前驱体层于非故意掺杂GaN层上,结果与实施例16基本相同。 The inventors of the present case also spin-coated different uniformly dispersed metal oxide nanoparticles (such as ZnO, Fe 3 O 4 , Ta 2 O 5 , SnO 2 , ZrO 2 , etc.) TMG source precursor layers on unintentionally doped GaN layers. Above, the result is basically the same as in Example 16.
实施例17Example 17
1)石墨烯分散液的制备1) Preparation of graphene dispersion
采用无水乙醇,加入质量分数为5%的直径为300~500nm的石墨烯纳米粉末,加入质量分数为0.15%的柠檬酸分散剂,室温下超声30min;Using absolute ethanol, add graphene nanopowder with a mass fraction of 5% and a diameter of 300-500nm, add a citric acid dispersant with a mass fraction of 0.15%, and sonicate at room temperature for 30 minutes;
2)石墨烯纳米粒子TMG源的制备2) Preparation of graphene nanoparticle TMG source
将石墨烯纳米粒子从溶剂分离,快速干燥立即与高纯TMG源混合,石墨烯纳米粒子的质量分数为5%,于25℃超声45min,得到均匀分散石墨烯纳米粒子的TMG源混合前驱体;The graphene nanoparticles are separated from the solvent, quickly dried and immediately mixed with a high-purity TMG source. The mass fraction of the graphene nanoparticles is 5%, and ultrasonicated at 25°C for 45 minutes to obtain a TMG source mixed precursor with uniformly dispersed graphene nanoparticles;
3)非故意掺杂GaN层外延生长3) Epitaxial growth of unintentionally doped GaN layer
①将蓝宝石衬底放入MOCVD反应室中的载盘上,在温度为1100℃的H 2氛围进行衬底表面洁净处理1min; ① Put the sapphire substrate on the carrier plate in the MOCVD reaction chamber, and clean the substrate surface for 1 min in the H2 atmosphere at a temperature of 1100 °C;
②在蓝宝石衬底上,温度为540℃、生长压力为300torr的条件下,生长厚度为25nm的GaN缓冲层,生长所需的Ga源为TMG源,生长气氛为H 2气氛; ②Grow a GaN buffer layer with a thickness of 25nm on a sapphire substrate at a temperature of 540°C and a growth pressure of 300torr. The Ga source required for growth is a TMG source, and the growth atmosphere is an H2 atmosphere;
③在GaN缓冲层上,温度为1080℃、生长压力为200torr的条件下,生长厚度为3μm的非故意掺杂GaN层,所需的Ga源为TMG源,生长气氛为H 2气氛; ③Grow an unintentionally doped GaN layer with a thickness of 3 μm on the GaN buffer layer at a temperature of 1080°C and a growth pressure of 200 torr. The required Ga source is a TMG source, and the growth atmosphere is an H2 atmosphere;
4)旋涂石墨烯纳米粒子TMG源混合前驱体4) Spin-coating graphene nanoparticles TMG source mixed precursor
在手套箱N 2氛围中,采用匀胶机旋涂法以4000rpm的转速将石墨烯纳米粒子TMG源混合前驱体旋涂在非故意掺杂GaN层上,在非故意掺杂GaN层上形成均匀分散石墨烯纳米粒子的TMG源混合前驱体涂覆层;之后置于MOCVD反应腔室内,压力设定为300torr,通入TMG源,升温设定为1200℃,通入NH 3和H 2退火重结晶100s,NH 3和H 2的流量比为20:1,在非故意掺杂GaN层上形成厚度为10nm的金属有机源插入层; In the N2 atmosphere of the glove box, the graphene nanoparticle TMG source mixed precursor was spin-coated on the unintentionally doped GaN layer at a speed of 4000rpm by means of a homogenizer spin coating method to form a uniform The TMG source mixed precursor coating layer of dispersed graphene nanoparticles; then placed in the MOCVD reaction chamber, the pressure is set to 300torr, the TMG source is fed, the temperature rise is set to 1200°C, and NH 3 and H 2 are fed into the annealing heavy Crystallization for 100s, the flow ratio of NH3 and H2 is 20:1, and a metal-organic source insertion layer with a thickness of 10nm is formed on the unintentionally doped GaN layer;
5)在金属有机插入层上,温度为1060℃、生长压力为200torr的条件下,生长厚度为3μm的n型GaN层,Si的掺杂浓度为8×10 18cm -3,生长所需的Ga源为TMG源,生长气氛为H 2气 氛; 5) On the metal-organic insertion layer, grow an n-type GaN layer with a thickness of 3 μm under the conditions of a temperature of 1060°C and a growth pressure of 200 torr. The doping concentration of Si is 8×10 18 cm -3 . Ga source is TMG source, growth atmosphere is H2 atmosphere;
6)在n型GaN层上,在生长压力为250torr的条件下,生长InGaN/GaN多量子阱发光层,为周期性重复交替生长的InGaN量子阱层和GaN量子垒层,发光层重复周期为9,InGaN量子阱层的厚度为3nm,生长温度为760℃,GaN量子垒层的厚度为12nm,生长温度为810℃;6) On the n-type GaN layer, grow an InGaN/GaN multi-quantum well light-emitting layer under the condition of a growth pressure of 250 torr, which is an InGaN quantum well layer and a GaN quantum barrier layer that are periodically and alternately grown, and the repeat period of the light-emitting layer is 9. The thickness of the InGaN quantum well layer is 3nm, the growth temperature is 760°C, the thickness of the GaN quantum barrier layer is 12nm, and the growth temperature is 810°C;
7)在InGaN/GaN多量子阱发光层上,在温度为850℃、生长压力为200torr的条件下,生长一层厚度为25nm的p型AlGaN电子阻挡层,生长所需的Ga源为TMG源,Al源为TMAl,生长气氛为N 2气氛; 7) On the InGaN/GaN multi-quantum well light-emitting layer, grow a p-type AlGaN electron blocking layer with a thickness of 25nm at a temperature of 850°C and a growth pressure of 200torr. The Ga source required for growth is a TMG source , the Al source is TMAl, and the growth atmosphere is N2 atmosphere;
8)在p型AlGaN电子阻挡层上,在温度为930℃、生长压力为200torr的条件下,生长厚度为50nm的p型GaN层,Mg掺杂浓度为5×10 19cm -3,生长所需的Ga源为TMG源,生长气氛切换为H 2气氛。 8) On the p-type AlGaN electron blocking layer, grow a p-type GaN layer with a thickness of 50nm at a temperature of 930°C and a growth pressure of 200torr, with a Mg doping concentration of 5×10 19 cm -3 . The required Ga source is TMG source, and the growth atmosphere is switched to H 2 atmosphere.
实施例18Example 18
1)GaN纳米粒子分散液的制备1) Preparation of GaN nanoparticle dispersion
采用无水乙醇,加入质量分数为30%的直径为30~80nm的GaN纳米粉末,加入质量分数为0.15%的柠檬酸分散剂,室温下超声2h;Using absolute ethanol, add GaN nanopowder with a mass fraction of 30% to 80nm in diameter, add a citric acid dispersant with a mass fraction of 0.15%, and sonicate at room temperature for 2 hours;
2)GaN纳米粒子TMG源的制备2) Preparation of GaN nanoparticles TMG source
将GaN纳米粒子从溶剂分离,快速干燥立即与高纯TMG源混合,GaN纳米粒子的质量分数为24%,于5℃超声50min,得到均匀分散GaN纳米粒子的TMG源混合前驱体;GaN nanoparticles are separated from the solvent, quickly dried and immediately mixed with a high-purity TMG source. The mass fraction of GaN nanoparticles is 24%, and ultrasonicated at 5°C for 50 minutes to obtain a TMG source mixed precursor with uniformly dispersed GaN nanoparticles;
3)非故意掺杂GaN层外延生长3) Epitaxial growth of unintentionally doped GaN layer
①将碳化硅衬底放入MOCVD反应室中的载盘上,在温度为1100℃的H 2氛围进行衬底表面洁净处理1min; ① Put the silicon carbide substrate on the carrier plate in the MOCVD reaction chamber, and clean the substrate surface for 1 min in the H2 atmosphere at a temperature of 1100 °C;
②在碳化硅衬底上,温度为540℃、生长压力为300torr的条件下,生长厚度为25nm的GaN缓冲层,生长所需的Ga源为TMG源,生长气氛为H 2气氛; ②Grow a GaN buffer layer with a thickness of 25nm on a silicon carbide substrate at a temperature of 540°C and a growth pressure of 300torr. The Ga source required for growth is a TMG source, and the growth atmosphere is an H2 atmosphere;
③在GaN缓冲层上,温度为1080℃、生长压力为200torr的条件下,生长厚度为3μm的非故意掺杂GaN层,所需的Ga源为TMG源,生长气氛为H 2气氛; ③Grow an unintentionally doped GaN layer with a thickness of 3 μm on the GaN buffer layer at a temperature of 1080°C and a growth pressure of 200 torr. The required Ga source is a TMG source, and the growth atmosphere is an H2 atmosphere;
4)旋涂GaN纳米粒子TMG源混合前驱体4) Spin coating GaN nanoparticles TMG source mixed precursor
在手套箱N 2氛围中,采用匀胶机旋涂法以3000rpm的转速将GaN纳米粒子TMG源混合前 驱体旋涂在非故意掺杂GaN层上,在非故意掺杂GaN层上形成均匀分散GaN纳米粒子的TMG源混合前驱体涂覆层;之后置于MOCVD反应腔室内,压力设定为400torr,通入TMG源,升温设定为1000℃,通入NH 3和H 2退火重结晶80s,NH 3和H 2的流量比为30:1,在非故意掺杂GaN层上形成厚度为20nm的金属有机源插入层。 In the N2 atmosphere of the glove box, the mixed precursor of the GaN nanoparticle TMG source was spin-coated on the unintentionally doped GaN layer at a speed of 3000rpm by the spin-coating method of a homogenizer, and a uniform dispersion was formed on the unintentionally doped GaN layer. The TMG source mixed precursor coating layer of GaN nanoparticles; then placed in the MOCVD reaction chamber, the pressure is set to 400torr, the TMG source is fed, the temperature rise is set to 1000°C, and NH 3 and H 2 are fed for annealing and recrystallization for 80s , the flow ratio of NH 3 and H 2 was 30:1, and a metal-organic source insertion layer with a thickness of 20 nm was formed on the unintentionally doped GaN layer.
5)在金属有机插入层上,温度为1040℃、生长压力为150torr的条件下,生长厚度为2μm的n型GaN层,Si的掺杂浓度为2×10 18cm -3,生长所需的Ga源为TMG源,生长气氛为H 2气氛; 5) On the metal-organic insertion layer, grow an n-type GaN layer with a thickness of 2 μm under the conditions of a temperature of 1040°C and a growth pressure of 150 torr. The doping concentration of Si is 2×10 18 cm -3 . Ga source is TMG source, growth atmosphere is H2 atmosphere;
6)在n型GaN层上,在生长压力为300torr的条件下,生长InGaN/GaN多量子阱发光层,为周期性重复交替生长的InGaN量子阱层和GaN量子垒层,发光层重复周期为10,InGaN量子阱层的厚度为6nm,生长温度为800℃,GaN量子垒层的厚度为20nm,生长温度为850℃;6) On the n-type GaN layer, grow an InGaN/GaN multi-quantum well light-emitting layer under the condition that the growth pressure is 300 torr, which is an InGaN quantum well layer and a GaN quantum barrier layer that are periodically and alternately grown, and the light-emitting layer has a repeat period of 10. The thickness of the InGaN quantum well layer is 6nm, and the growth temperature is 800°C; the thickness of the GaN quantum barrier layer is 20nm, and the growth temperature is 850°C;
7)在InGaN/GaN多量子阱发光层上,在温度为800℃、生长压力为400torr的条件下,生长一层厚度为50nm的p型AlGaN电子阻挡层,生长所需的Ga源为TMG源,Al源为TMAl,生长气氛为N 2气氛; 7) On the InGaN/GaN multi-quantum well light-emitting layer, grow a p-type AlGaN electron blocking layer with a thickness of 50nm under the conditions of a temperature of 800°C and a growth pressure of 400torr. The Ga source required for growth is a TMG source , the Al source is TMAl, and the growth atmosphere is N2 atmosphere;
8)在p型AlGaN电子阻挡层上,在温度为800℃、生长压力为400torr的条件下,生长厚度为20nm的p型GaN层,Mg掺杂浓度为1×10 18cm -3,生长所需的Ga源为TMG源,生长气氛切换为H 2气氛。 8) On the p-type AlGaN electron blocking layer, grow a p-type GaN layer with a thickness of 20nm at a temperature of 800°C and a growth pressure of 400torr, with a Mg doping concentration of 1×10 18 cm -3 . The required Ga source is TMG source, and the growth atmosphere is switched to H 2 atmosphere.
实施例19Example 19
1)钙钛矿Ti 3SiC 2纳米粒子分散液的制备 1) Preparation of perovskite Ti 3 SiC 2 nanoparticle dispersion
采用无水乙醇,加入质量分数为8%的直径为30~80nm的钙钛矿Ti 3SiC 2纳米粒子,加入质量分数为0.15%的柠檬酸分散剂,室温下超声1.5h; Using absolute ethanol, add perovskite Ti 3 SiC 2 nanoparticles with a diameter of 30-80nm at a mass fraction of 8%, add a citric acid dispersant with a mass fraction of 0.15%, and sonicate at room temperature for 1.5h;
2)钙钛矿Ti 3SiC 2纳米粒子TMG源的制备 2) Preparation of perovskite Ti 3 SiC 2 nanoparticles TMG source
将钙钛矿Ti 3SiC 2纳米粒子从溶剂分离,快速干燥立即与高纯TMG源混合,钙钛矿Ti 3SiC 2纳米粒子的质量分数为18%,于40℃超声20min,得到均匀分散钙钛矿Ti 3SiC 2纳米粒子的TMG源混合前驱体; The perovskite Ti 3 SiC 2 nanoparticles were separated from the solvent, quickly dried and immediately mixed with a high-purity TMG source. The mass fraction of the perovskite Ti 3 SiC 2 nanoparticles was 18%, and ultrasonicated at 40°C for 20 minutes to obtain uniformly dispersed calcium TMG source mixed precursor of titanite Ti 3 SiC 2 nanoparticles;
3)非故意掺杂GaN层外延生长3) Epitaxial growth of unintentionally doped GaN layer
①将硅衬底放入MOCVD反应室中的载盘上,在温度为1100℃的H 2氛围进行衬底表面洁 净处理1min; ① Put the silicon substrate on the carrier plate in the MOCVD reaction chamber, and clean the substrate surface for 1 min in the H2 atmosphere at a temperature of 1100 °C;
②在硅衬底上,温度为540℃、生长压力为300torr的条件下,生长厚度为25nm的AlN缓冲层,生长所需的Al源为TMAl源,生长气氛为H 2气氛; ②Grow an AlN buffer layer with a thickness of 25nm on a silicon substrate at a temperature of 540°C and a growth pressure of 300torr. The Al source required for growth is a TMAl source, and the growth atmosphere is a H2 atmosphere;
③在AlN缓冲层上,温度为1080℃、生长压力为200torr的条件下,生长厚度为3μm的非故意掺杂GaN层,所需的Ga源为TMG源,生长气氛为H 2气氛; ③Grow an unintentionally doped GaN layer with a thickness of 3 μm on the AlN buffer layer at a temperature of 1080°C and a growth pressure of 200 torr. The required Ga source is a TMG source, and the growth atmosphere is an H2 atmosphere;
4)旋涂钙钛矿纳米粒子TMG源混合前驱体4) Spin-coating perovskite nanoparticles TMG source mixed precursor
在手套箱N 2氛围中,采用匀胶机旋涂法以3000rpm的转速将钙钛矿Ti 3SiC 2纳米粒子TMG源混合前驱体旋涂在非故意掺杂GaN层上,在非故意掺杂GaN层上形成均匀分散钙钛矿Ti 3SiC 2纳米粒子的TMG源混合前驱体涂覆层;之后置于MOCVD反应腔室内,压力设定为300torr,通入TMG源,升温设定为500℃,通入NH 3和H 2退火重结晶100s,NH 3和H 2的流量比为50:1,在非故意掺杂GaN层上形成厚度为30nm的金属有机源插入层。 In the N 2 atmosphere of the glove box, the perovskite Ti 3 SiC 2 nanoparticle TMG source mixed precursor was spin-coated on the unintentionally doped GaN layer at a speed of 3000 rpm by using a homogenizer spin coating method. On the GaN layer, a TMG source mixed precursor coating layer with uniformly dispersed perovskite Ti 3 SiC 2 nanoparticles is formed; then placed in the MOCVD reaction chamber, the pressure is set to 300torr, the TMG source is introduced, and the temperature rise is set to 500°C , pass through NH 3 and H 2 for annealing and recrystallization for 100s, the flow ratio of NH 3 and H 2 is 50:1, and a metal-organic source insertion layer with a thickness of 30nm is formed on the unintentionally doped GaN layer.
5)在金属有机插入层上,温度为1070℃、生长压力为100torr的条件下,生长厚度为4μm的n型GaN层,Si的掺杂浓度为5×10 19cm -3,生长所需的Ga源为TMG源,生长气氛为H 2气氛; 5) On the metal-organic insertion layer, grow an n-type GaN layer with a thickness of 4 μm under the conditions of a temperature of 1070°C and a growth pressure of 100 torr. The doping concentration of Si is 5×10 19 cm -3 , and the required Ga source is TMG source, growth atmosphere is H2 atmosphere;
6)在n型GaN层上,在生长压力为100torr的条件下,生长InGaN/GaN多量子阱发光层,为周期性重复交替生长的InGaN量子阱层和GaN量子垒层,发光层重复周期为20,InGaN量子阱层的厚度为2nm,生长温度为900℃,GaN量子垒层的厚度为6nm,生长温度为900℃;6) On the n-type GaN layer, grow an InGaN/GaN multi-quantum well light-emitting layer under the condition of a growth pressure of 100 torr, which is an InGaN quantum well layer and a GaN quantum barrier layer that are periodically and alternately grown, and the light-emitting layer repeat period is 20. The thickness of the InGaN quantum well layer is 2nm, and the growth temperature is 900°C; the thickness of the GaN quantum barrier layer is 6nm, and the growth temperature is 900°C;
7)在InGaN/GaN多量子阱发光层上,在温度为1000℃、生长压力为100torr的条件下,生长一层厚度为150nm的p型AlGaN电子阻挡层,生长所需的Ga源为TMG源,Al源为TMAl,生长气氛为N 2气氛; 7) On the InGaN/GaN multi-quantum well light-emitting layer, grow a p-type AlGaN electron blocking layer with a thickness of 150nm under the conditions of a temperature of 1000°C and a growth pressure of 100torr. The Ga source required for growth is a TMG source , the Al source is TMAl, and the growth atmosphere is N2 atmosphere;
8)在p型AlGaN电子阻挡层上,在温度为1000℃、生长压力为100torr的条件下,生长厚度为100nm的p型GaN层,Mg掺杂浓度为5×10 20cm -3,生长所需的Ga源为TMG源,生长气氛切换为H 2气氛。 8) On the p-type AlGaN electron blocking layer, grow a p-type GaN layer with a thickness of 100nm at a temperature of 1000°C and a growth pressure of 100torr, with a Mg doping concentration of 5×10 20 cm -3 . The required Ga source is TMG source, and the growth atmosphere is switched to H 2 atmosphere.
实施例20Example 20
1)聚苯乙烯纳米粒子分散液的制备1) Preparation of polystyrene nanoparticle dispersion
采用无水乙醇,加入质量分数为40%的直径为30~80nm的聚苯乙烯纳米粒子,加入质量分 数为0.15%的柠檬酸分散剂,室温下超声1.5h;Using absolute ethanol, add polystyrene nanoparticles with a mass fraction of 40% and a diameter of 30-80nm, add a citric acid dispersant with a mass fraction of 0.15%, and sonicate at room temperature for 1.5h;
2)聚苯乙烯纳米粒子TMG源的制备2) Preparation of polystyrene nanoparticles TMG source
将聚苯乙烯纳米粒子从溶剂分离,快速干燥立即与高纯TMG源混合,聚苯乙烯纳米粒子的质量分数为50%,于40℃超声20min,得到均匀分散聚苯乙烯纳米粒子的TMG源混合前驱体;The polystyrene nanoparticles are separated from the solvent, quickly dried and immediately mixed with a high-purity TMG source. The mass fraction of polystyrene nanoparticles is 50%, and ultrasonicated at 40°C for 20 minutes to obtain a uniformly dispersed TMG source of polystyrene nanoparticles. Precursor;
3)非故意掺杂GaN层外延生长3) Epitaxial growth of unintentionally doped GaN layer
①将蓝宝石衬底放入MOCVD反应室中的载盘上,在温度为1100℃的H 2氛围进行衬底表面洁净处理1min; ① Put the sapphire substrate on the carrier plate in the MOCVD reaction chamber, and clean the substrate surface for 1 min in the H2 atmosphere at a temperature of 1100 °C;
②在蓝宝石衬底上,温度为540℃、生长压力为300torr的条件下,生长厚度为25nm的GaN缓冲层,生长所需的Ga源为TMAl源,生长气氛为H 2气氛; ②Grow a GaN buffer layer with a thickness of 25nm on a sapphire substrate at a temperature of 540°C and a growth pressure of 300torr. The Ga source required for the growth is a TMAl source, and the growth atmosphere is a H2 atmosphere;
③在GaN缓冲层上,温度为1080℃、生长压力为200torr的条件下,生长厚度为3μm的非故意掺杂GaN层,所需的Ga源为TMG源,生长气氛为H 2气氛; ③Grow an unintentionally doped GaN layer with a thickness of 3 μm on the GaN buffer layer at a temperature of 1080°C and a growth pressure of 200 torr. The required Ga source is a TMG source, and the growth atmosphere is an H2 atmosphere;
4)旋涂聚苯乙烯纳米粒子二甲基乙基铟源混合前驱体4) Spin-coating polystyrene nanoparticles with dimethyl ethyl indium source mixed precursor
在手套箱N 2氛围中,采用匀胶机旋涂法以5000rpm的转速将聚苯乙烯纳米粒子二甲基乙基铟源混合前驱体旋涂在非故意掺杂GaN层上,在非故意掺杂GaN层上形成均匀分散聚苯乙烯纳米粒子的二甲基乙基铟源混合前驱体涂覆层;之后置于MOCVD反应腔室内,压力设定为200torr,通入二甲基乙基铟,升温设定为800℃,通入NH 3和H 2退火重结晶100s,NH 3和H 2的流量比为60:1,在非故意掺杂GaN层上形成厚度为40nm的金属有机源插入层。 In the N2 atmosphere of the glove box, the polystyrene nanoparticle dimethyl ethyl indium source mixed precursor was spin-coated on the unintentionally doped GaN layer at a speed of 5000 rpm by using the spin coating method of the homogenizer. A dimethyl ethyl indium source mixed precursor coating layer with uniformly dispersed polystyrene nanoparticles is formed on the heterogeneous GaN layer; then placed in the MOCVD reaction chamber, the pressure is set to 200torr, and dimethyl ethyl indium is introduced. Set the temperature rise to 800°C, pass through NH 3 and H 2 for annealing and recrystallization for 100 s, the flow ratio of NH 3 and H 2 is 60:1, and form a metal-organic source insertion layer with a thickness of 40 nm on the unintentionally doped GaN layer .
5)在金属有机插入层上,温度为1070℃、生长压力为100torr的条件下,生长厚度为4μm的n型GaN层,Si的掺杂浓度为5×10 19cm -3,生长所需的Ga源为TMG源,生长气氛为H 2气氛; 5) On the metal-organic insertion layer, grow an n-type GaN layer with a thickness of 4 μm under the conditions of a temperature of 1070°C and a growth pressure of 100 torr. The doping concentration of Si is 5×10 19 cm -3 , and the required Ga source is TMG source, growth atmosphere is H2 atmosphere;
6)在n型GaN层上,在生长压力为100torr的条件下,生长InGaN/GaN多量子阱发光层,为周期性重复交替生长的InGaN量子阱层和GaN量子垒层,发光层重复周期为20,InGaN量子阱层的厚度为2nm,生长温度为900℃,GaN量子垒层的厚度为6nm,生长温度为900℃;6) On the n-type GaN layer, grow an InGaN/GaN multi-quantum well light-emitting layer under the condition of a growth pressure of 100 torr, which is an InGaN quantum well layer and a GaN quantum barrier layer that are periodically and alternately grown, and the light-emitting layer repeat period is 20. The thickness of the InGaN quantum well layer is 2nm, and the growth temperature is 900°C; the thickness of the GaN quantum barrier layer is 6nm, and the growth temperature is 900°C;
7)在InGaN/GaN多量子阱发光层上,在温度为1000℃、生长压力为100torr的条件下,生长一层厚度为150nm的p型AlGaN电子阻挡层,生长所需的Ga源为TMG源,Al源为 TMAl,生长气氛为N 2气氛; 7) On the InGaN/GaN multi-quantum well light-emitting layer, grow a p-type AlGaN electron blocking layer with a thickness of 150nm under the conditions of a temperature of 1000°C and a growth pressure of 100torr. The Ga source required for growth is a TMG source , the Al source is TMAl, and the growth atmosphere is N2 atmosphere;
8)在p型AlGaN电子阻挡层上,在温度为1000℃、生长压力为100torr的条件下,生长厚度为100nm的p型GaN层,Mg掺杂浓度为5×10 20cm -3,生长所需的Ga源为TMG源,生长气氛切换为H 2气氛。 8) On the p-type AlGaN electron blocking layer, grow a p-type GaN layer with a thickness of 100nm at a temperature of 1000°C and a growth pressure of 100torr, with a Mg doping concentration of 5×10 20 cm -3 . The required Ga source is TMG source, and the growth atmosphere is switched to H 2 atmosphere.
实施例21Example 21
1)Ni纳米粒子分散液的制备1) Preparation of Ni nanoparticle dispersion
采用无水乙醇,加入质量分数10%的直径30~80nm的纳米Ni粉,加入质量分数0.15%的柠檬酸分散剂,室温下超声30min;Using absolute ethanol, add 10% by mass fraction of nano-Ni powder with a diameter of 30 to 80 nm, add 0.15% by mass fraction of citric acid dispersant, and sonicate for 30 minutes at room temperature;
2)Ni纳米粒子TMG源的制备2) Preparation of Ni nanoparticles TMG source
将Ni纳米粒子从溶剂分离,快速干燥立即与高纯TMG源混合,Ni纳米粒子质量分数为10%,于40℃超声60min,得到均匀分散Ni纳米粒子的TMG源混合前驱体;The Ni nanoparticles were separated from the solvent, quickly dried and immediately mixed with a high-purity TMG source. The mass fraction of Ni nanoparticles was 10%, and ultrasonicated at 40°C for 60 minutes to obtain a TMG source mixed precursor with uniformly dispersed Ni nanoparticles;
3)n型GaN层外延生长3) Epitaxial growth of n-type GaN layer
①将蓝宝石衬底放入MOCVD反应室中的载盘上,在温度为1100℃的H 2氛围进行衬底表面洁净处理1min; ① Put the sapphire substrate on the carrier plate in the MOCVD reaction chamber, and clean the substrate surface for 1 min in the H2 atmosphere at a temperature of 1100 °C;
②在蓝宝石衬底上,温度为540℃、生长压力为300torr的条件下,生长厚度为25nm的GaN缓冲层,生长所需的Ga源为TMG源,生长气氛为H 2气氛; ②Grow a GaN buffer layer with a thickness of 25nm on a sapphire substrate at a temperature of 540°C and a growth pressure of 300torr. The Ga source required for growth is a TMG source, and the growth atmosphere is an H2 atmosphere;
③在GaN缓冲层上,温度为1080℃、生长压力为200torr的条件下,生长厚度为3μm的非故意掺杂GaN层,所需的Ga源为TMG源,生长气氛为H 2气氛; ③Grow an unintentionally doped GaN layer with a thickness of 3 μm on the GaN buffer layer at a temperature of 1080°C and a growth pressure of 200 torr. The required Ga source is a TMG source, and the growth atmosphere is an H2 atmosphere;
④在非掺杂氮化物层上,温度为1060℃、生长压力为200torr的条件下,生长厚度为3μm的n型GaN层,Si的掺杂浓度为8×10 18cm -3,生长所需的Ga源为TMG源,生长气氛为H 2气氛; ④ On the non-doped nitride layer, under the condition of temperature of 1060℃ and growth pressure of 200torr, grow n-type GaN layer with a thickness of 3μm and Si doping concentration of 8×10 18 cm -3 . The Ga source is TMG source, and the growth atmosphere is H2 atmosphere;
4)旋涂Ni纳米粒子TMG源混合前驱体4) Spin coating Ni nanoparticles TMG source mixed precursor
在手套箱N 2氛围中,采用匀胶机旋涂法以4000rpm的转速将Ni纳米粒子TMG源混合前驱体旋涂在n型GaN层上,在n型GaN层上形成均匀分散Ni纳米粒子的TMG源混合前驱体涂覆层;之后置于MOCVD反应腔室内,压力设定为300torr,通入TMG源,升温设定为1200℃,通入NH 3和H 2退火重结晶10s,NH 3和H 2的流量比为10:1,在n型GaN层上形成厚 度为60nm的金属有机源插入层100; In the N2 atmosphere of the glove box, the mixed precursor of the Ni nanoparticle TMG source was spin-coated on the n-type GaN layer at a speed of 4000 rpm by using the spin-coating method of a homogenizer, and uniformly dispersed Ni nanoparticles were formed on the n-type GaN layer. TMG source mixed with the precursor coating layer; then placed in the MOCVD reaction chamber, the pressure was set to 300torr, the TMG source was fed, the temperature was set to 1200°C, and NH 3 and H 2 were fed for annealing and recrystallization for 10s, NH 3 and The flow ratio of H2 is 10:1, and a metal-organic source insertion layer 100 with a thickness of 60 nm is formed on the n-type GaN layer;
5)发光层外延生长5) Epitaxial growth of light-emitting layer
①在金属有机源插入层上,在温度为920℃、生长压力为150torr的条件下,生长一层厚度为80nm的量子垒修饰层,然后在温度为820℃、生长压力300torr的条件下生长一层厚度为4nm的InGaN量子阱层,形成第一发光层;①On the metal-organic source insertion layer, grow a quantum barrier modification layer with a thickness of 80nm at a temperature of 920°C and a growth pressure of 150torr, and then grow a quantum barrier modification layer at a temperature of 820°C and a growth pressure of 300torr. An InGaN quantum well layer with a layer thickness of 4nm forms the first light-emitting layer;
②在生长压力为200torr的条件下,然后生长InGaN/GaN多量子阱发光层,为周期性重复交替生长的InGaN量子阱层和GaN量子垒层,发光层重复周期为9,InGaN量子阱层的厚度为3nm,生长温度为780℃,GaN量子垒层的厚度为12nm,生长温度为860℃;②Under the condition of the growth pressure of 200torr, the InGaN/GaN multi-quantum well light-emitting layer is then grown, which is an InGaN quantum well layer and a GaN quantum barrier layer that are periodically and alternately grown. The repetition period of the light-emitting layer is 9, and the InGaN quantum well layer The thickness is 3nm, the growth temperature is 780°C, the thickness of the GaN quantum barrier layer is 12nm, and the growth temperature is 860°C;
6)p型GaN层外延生长6) Epitaxial growth of p-type GaN layer
①在InGaN/GaN多量子阱发光层上,在温度为850℃、生长压力为200torr的条件下,生长一层厚度为25nm的p型AlGaN电子阻挡层,生长所需的Ga源为TMG源,Al源为TMAl,生长气氛为N 2气氛; ① On the InGaN/GaN multi-quantum well light-emitting layer, grow a p-type AlGaN electron barrier layer with a thickness of 25nm under the conditions of a temperature of 850°C and a growth pressure of 200torr. The Ga source required for growth is a TMG source. Al source is TMAl, growth atmosphere is N2 atmosphere;
②在p型AlGaN电子阻挡层上,在温度为930℃、生长压力为200torr的条件下,生长厚度为50nm的p型GaN层,Mg掺杂浓度为5×10 19cm -3,生长所需的Ga源为TMG源,生长气氛切换为H 2气氛。 ② On the p-type AlGaN electron blocking layer, grow a p-type GaN layer with a thickness of 50nm at a temperature of 930°C and a growth pressure of 200torr, with a Mg doping concentration of 5×10 19 cm -3 . The Ga source is TMG source, and the growth atmosphere is switched to H2 atmosphere.
实施例22Example 22
1)Ni纳米粒子分散液的制备1) Preparation of Ni nanoparticle dispersion
采用无水乙醇,加入质量分数10%的直径30~80nm的纳米Ni粉,加入质量分数0.15%的柠檬酸分散剂,室温下超声30min;Using absolute ethanol, add 10% by mass fraction of nano-Ni powder with a diameter of 30 to 80 nm, add 0.15% by mass fraction of citric acid dispersant, and sonicate for 30 minutes at room temperature;
2)Ni纳米粒子TMG源的制备2) Preparation of Ni nanoparticles TMG source
将Ni纳米粒子从溶剂分离,快速干燥立即与高纯TMG源混合,Ni纳米粒子质量分数为10%,于40℃超声60min,得到均匀分散Ni纳米粒子的TMG源混合前驱体;The Ni nanoparticles were separated from the solvent, quickly dried and immediately mixed with a high-purity TMG source. The mass fraction of Ni nanoparticles was 10%, and ultrasonicated at 40°C for 60 minutes to obtain a TMG source mixed precursor with uniformly dispersed Ni nanoparticles;
3)n型GaN层外延生长3) Epitaxial growth of n-type GaN layer
①将蓝宝石衬底放入MOCVD反应室中的载盘上,在温度为1100℃的H 2氛围进行衬底表面洁净处理1min; ① Put the sapphire substrate on the carrier plate in the MOCVD reaction chamber, and clean the substrate surface for 1 min in the H2 atmosphere at a temperature of 1100 °C;
②在蓝宝石衬底上,温度为540℃、生长压力为300torr的条件下,生长厚度为25nm的 GaN缓冲层,生长所需的Ga源为TMG源,生长气氛为H 2气氛; ②Grow a GaN buffer layer with a thickness of 25nm on a sapphire substrate at a temperature of 540°C and a growth pressure of 300torr. The Ga source required for growth is a TMG source, and the growth atmosphere is an H2 atmosphere;
③在GaN缓冲层上,温度为1080℃、生长压力为200torr的条件下,生长厚度为3μm的非故意掺杂GaN层,所需的Ga源为TMG源,生长气氛为H 2气氛; ③Grow an unintentionally doped GaN layer with a thickness of 3 μm on the GaN buffer layer at a temperature of 1080°C and a growth pressure of 200 torr. The required Ga source is a TMG source, and the growth atmosphere is an H2 atmosphere;
④在非掺杂氮化物层上,温度为1060℃、生长压力为200torr的条件下,生长厚度为3μm的n型GaN层,Si的掺杂浓度为8×10 18cm -3,生长所需的Ga源为TMG源,生长气氛为H 2气氛; ④ On the non-doped nitride layer, under the condition of temperature of 1060℃ and growth pressure of 200torr, grow n-type GaN layer with a thickness of 3μm and Si doping concentration of 8×10 18 cm -3 . The Ga source is TMG source, and the growth atmosphere is H2 atmosphere;
4)旋涂Ni纳米粒子TMG源混合前驱体4) Spin coating Ni nanoparticles TMG source mixed precursor
在手套箱N 2氛围中,采用匀胶机旋涂法以4000rpm的转速将Ni纳米粒子TMG源混合前驱体旋涂在n型GaN层上,在n型GaN层上形成均匀分散Ni纳米粒子的TMG源混合前驱体涂覆层;之后置于MOCVD反应腔室内,压力设定为600torr,通入TMG源,升温设定为1000℃,通入NH 3和H 2退火重结晶30s,NH 3和H 2的流量比为50:1,在n型GaN层上形成厚度为60nm的金属有机源插入层100; In the N2 atmosphere of the glove box, the mixed precursor of the Ni nanoparticle TMG source was spin-coated on the n-type GaN layer at a speed of 4000 rpm by using the spin-coating method of a homogenizer, and uniformly dispersed Ni nanoparticles were formed on the n-type GaN layer. TMG source mixed with the precursor coating layer; then placed in the MOCVD reaction chamber, the pressure was set to 600torr, the TMG source was fed, the temperature was set to 1000°C, and NH 3 and H 2 were fed for annealing and recrystallization for 30s, NH 3 and The flow ratio of H 2 is 50:1, and a metal-organic source insertion layer 100 with a thickness of 60 nm is formed on the n-type GaN layer;
5)发光层外延生长5) Epitaxial growth of light-emitting layer
①在金属有机源插入层上,分别在温度为750℃、生长压力为350torr和温度为950℃、生长压力为150torr的条件下,生长一层厚度为50nm和厚度为100nm的量子垒修饰层,构成量子垒修饰层,然后在温度为820℃、生长压力300torr的条件下生长一层厚度为4nm的InGaN量子阱层,形成第一发光层;①On the metal-organic source insertion layer, grow a quantum barrier modification layer with a thickness of 50nm and a thickness of 100nm under the conditions of temperature 750°C, growth pressure 350torr and temperature 950°C, growth pressure 150torr respectively, Construct a quantum barrier modification layer, and then grow a layer of InGaN quantum well layer with a thickness of 4nm under the conditions of a temperature of 820°C and a growth pressure of 300torr to form the first light-emitting layer;
②然后在生长压力为150torr的条件下,生长InGaN/GaN多量子阱发光层,为周期性重复交替生长的InGaN量子阱层和GaN量子垒层,发光层重复周期为9,InGaN量子阱层的厚度为3nm,生长温度为785℃,GaN量子垒层的厚度为12nm,生长温度为865℃;②Then grow the InGaN/GaN multi-quantum well light-emitting layer under the condition of a growth pressure of 150 torr, which is an InGaN quantum well layer and a GaN quantum barrier layer that are periodically and alternately grown. The repeat period of the light-emitting layer is 9. The InGaN quantum well layer The thickness is 3nm, the growth temperature is 785°C, the thickness of the GaN quantum barrier layer is 12nm, and the growth temperature is 865°C;
6)p型GaN层外延生长6) Epitaxial growth of p-type GaN layer
①在InGaN/GaN多量子阱发光层上,在温度为850℃、生长压力为200torr的条件下,生长一层厚度为25nm的p型AlGaN电子阻挡层,生长所需的Ga源为TMG源,Al源为TMAl,生长气氛为N 2气氛; ① On the InGaN/GaN multi-quantum well light-emitting layer, grow a p-type AlGaN electron barrier layer with a thickness of 25nm under the conditions of a temperature of 850°C and a growth pressure of 200torr. The Ga source required for growth is a TMG source. Al source is TMAl, growth atmosphere is N2 atmosphere;
②在p型AlGaN电子阻挡层上,在温度为930℃、生长压力为200torr的条件下,生长厚度为50nm的p型GaN层,Mg掺杂浓度为5×10 19cm -3,生长所需的Ga源为TMG源,生长气 氛切换为H 2气氛。 ② On the p-type AlGaN electron blocking layer, grow a p-type GaN layer with a thickness of 50nm at a temperature of 930°C and a growth pressure of 200torr, with a Mg doping concentration of 5×10 19 cm -3 . The Ga source is TMG source, and the growth atmosphere is switched to H2 atmosphere.
本申请实施例21和22通过旋涂分散纳米粒子的TMG源形成涂覆层,结合量子垒修饰层,实施例21中量子垒修饰层采用横向外延生长,快速填平MO源插入层的纳米结构,实施例22先采用纵向外延生长工艺,加大MO源插入层的纳米结构尺寸,可形成量子点发光层,可应满足LED不同性能要求。In Examples 21 and 22 of the present application, the coating layer is formed by spin-coating the TMG source of dispersed nanoparticles, combined with the quantum barrier modification layer. In Example 21, the quantum barrier modification layer is grown by lateral epitaxy, and the nanostructure of the MO source insertion layer is quickly filled. , Example 22 first adopts the vertical epitaxial growth process to increase the nanostructure size of the MO source insertion layer to form a quantum dot light-emitting layer, which can meet different performance requirements of LEDs.
实施例23Example 23
1)Al 2O 3纳米粒子分散液的制备 1) Preparation of Al 2 O 3 nanoparticle dispersion
采用无水乙醇,加入质量分数为15%的直径为30~80nm的Al 2O 3纳米粉,加入质量分数为0.15%的柠檬酸分散剂,室温下超声30min; Using absolute ethanol, add 15% of Al 2 O 3 nano powder with a diameter of 30-80 nm in mass fraction, add 0.15% of citric acid dispersant, and ultrasonicate for 30 minutes at room temperature;
2)Al 2O 3纳米粒子TMG源的制备 2) Preparation of Al 2 O 3 nanoparticles TMG source
将Al 2O 3纳米粒子从溶剂分离,快速干燥立即与高纯TMG源混合,Al 2O 3纳米粒子的质量分数为15%,于15℃超声60min,得到均匀分散Al 2O 3纳米粒子的TMG源混合前驱体; Separate Al 2 O 3 nanoparticles from the solvent, quickly dry and immediately mix with high-purity TMG source, the mass fraction of Al 2 O 3 nanoparticles is 15%, and ultrasonically 60min at 15°C to obtain uniform dispersion of Al 2 O 3 nanoparticles TMG source mixed precursor;
3)n型GaN层外延生长3) Epitaxial growth of n-type GaN layer
①将蓝宝石衬底放入MOCVD反应室中的载盘上,在温度为1100℃的H 2氛围进行衬底表面洁净处理1min; ① Put the sapphire substrate on the carrier plate in the MOCVD reaction chamber, and clean the substrate surface for 1 min in the H2 atmosphere at a temperature of 1100 °C;
②在蓝宝石衬底上,温度为540℃、生长压力为300torr的条件下,生长厚度为25nm的GaN缓冲层,生长所需的Ga源为TMG源,生长气氛为H 2气氛; ②Grow a GaN buffer layer with a thickness of 25nm on a sapphire substrate at a temperature of 540°C and a growth pressure of 300torr. The Ga source required for growth is a TMG source, and the growth atmosphere is an H2 atmosphere;
③在GaN缓冲层上,温度为1080℃、生长压力为200torr的条件下,生长厚度为3μm的非故意掺杂GaN层,所需的Ga源为TMG源,生长气氛为H 2气氛; ③Grow an unintentionally doped GaN layer with a thickness of 3 μm on the GaN buffer layer at a temperature of 1080°C and a growth pressure of 200 torr. The required Ga source is a TMG source, and the growth atmosphere is an H2 atmosphere;
④在非掺杂氮化物层上,温度为1060℃、生长压力为200torr的条件下,生长厚度为3μm的n型GaN层,Si的掺杂浓度为8×10 18cm -3,生长所需的Ga源为TMG源,生长气氛为H 2气氛; ④ On the non-doped nitride layer, under the condition of temperature of 1060℃ and growth pressure of 200torr, grow n-type GaN layer with a thickness of 3μm and Si doping concentration of 8×10 18 cm -3 . The Ga source is TMG source, and the growth atmosphere is H2 atmosphere;
4)旋涂SiC纳米粒子TMG源混合前驱体4) Spin coating SiC nanoparticles TMG source mixed precursor
在手套箱N 2氛围中,采用匀胶机旋涂法以4000rpm的转速将SiC纳米粒子TMG源混合前驱体旋涂在n型GaN层上,在n型GaN层上形成均匀分散SiC纳米粒子的TMG源混合前驱体涂覆层;之后置于MOCVD反应腔室内,压力设定为300torr,通入TMG源,升温设定为 1200℃,通入NH 3和H 2退火重结晶80s,NH 3和H 2的流量比为80:1,在n型GaN层上形成厚度为60nm的金属有机源插入层。 In the N2 atmosphere of the glove box, the SiC nanoparticle TMG source mixed precursor was spin-coated on the n-type GaN layer at a speed of 4000 rpm by using the spin-coating method of a homogenizer to form a uniform dispersion of SiC nanoparticles on the n-type GaN layer. TMG source mixed with the precursor coating layer; then placed in the MOCVD reaction chamber, the pressure was set to 300torr, the TMG source was fed, the temperature was set to 1200°C, and NH 3 and H 2 were fed for annealing and recrystallization for 80s, NH 3 and The flow ratio of H2 was 80:1, and a metal-organic source insertion layer with a thickness of 60nm was formed on the n-type GaN layer.
5)发光层外延生长5) Epitaxial growth of light-emitting layer
①在金属有机源插入层上,在温度为900℃、生长压力为50torr的条件下,生长一层厚度为10nm的量子垒修饰层,然后在温度为820℃、生长压力300torr的条件下生长一层厚度为2nm的InGaN量子阱层,形成第一发光层;① On the metal-organic source insertion layer, grow a quantum barrier modification layer with a thickness of 10nm at a temperature of 900°C and a growth pressure of 50torr, and then grow a quantum barrier modification layer at a temperature of 820°C and a growth pressure of 300torr. An InGaN quantum well layer with a layer thickness of 2nm forms the first light-emitting layer;
②在生长压力为200torr的条件下,然后生长InGaN/GaN多量子阱发光层,为周期性重复交替生长的InGaN量子阱层和GaN量子垒层,发光层重复周期为9,InGaN量子阱层的厚度为3nm,生长温度为780℃,GaN量子垒层的厚度为12nm,生长温度为860℃;②Under the condition of the growth pressure of 200torr, the InGaN/GaN multi-quantum well light-emitting layer is then grown, which is an InGaN quantum well layer and a GaN quantum barrier layer that are periodically and alternately grown. The repetition period of the light-emitting layer is 9, and the InGaN quantum well layer The thickness is 3nm, the growth temperature is 780°C, the thickness of the GaN quantum barrier layer is 12nm, and the growth temperature is 860°C;
6)p型GaN层外延生长6) Epitaxial growth of p-type GaN layer
①在InGaN/GaN多量子阱发光层上,在温度为850℃、生长压力为200torr的条件下,生长一层厚度为25nm的p型AlGaN电子阻挡层,生长所需的Ga源为TMG源,Al源为TMAl,生长气氛为N 2气氛; ① On the InGaN/GaN multi-quantum well light-emitting layer, grow a p-type AlGaN electron barrier layer with a thickness of 25nm under the conditions of a temperature of 850°C and a growth pressure of 200torr. The Ga source required for growth is a TMG source. Al source is TMAl, growth atmosphere is N2 atmosphere;
②在p型AlGaN电子阻挡层上,在温度为930℃、生长压力为200torr的条件下,生长厚度为50nm的p型GaN层,Mg掺杂浓度为5×10 19cm -3,生长所需的Ga源为TMG源,生长气氛切换为H 2气氛。 ② On the p-type AlGaN electron blocking layer, grow a p-type GaN layer with a thickness of 50nm at a temperature of 930°C and a growth pressure of 200torr, with a Mg doping concentration of 5×10 19 cm -3 . The Ga source is TMG source, and the growth atmosphere is switched to H2 atmosphere.
本案发明人还通过旋涂不同的均匀分散的无机纳米粒子(例如Si、C、TiC、WC、B 4C等)TMG源前驱体层于n型GaN层上,结果与实施例21基本相同。 The inventors of this case also spin-coated different uniformly dispersed inorganic nanoparticles (such as Si, C, TiC, WC, B 4 C, etc.) TMG source precursor layers on the n-type GaN layer, and the results were basically the same as in Example 21.
实施例24Example 24
1)WC-C O纳米粒子分散液的制备 1) Preparation of WC- CO nanoparticle dispersion
采用无水乙醇,加入质量分数30%的直径30~80nm的WC-C O纳米复合粉末,加入质量分数为0.15%的柠檬酸分散剂,室温下超声2h; Using absolute ethanol, add 30% by mass fraction of WC- CO nanocomposite powder with a diameter of 30 to 80 nm, add 0.15% by mass fraction of citric acid dispersant, and sonicate for 2 hours at room temperature;
2)WC-C O纳米粒子TMG源的制备 2) Preparation of WC- CO nanoparticles TMG source
将WC-C O纳米粒子从溶剂分离,快速干燥立即与高纯TMG源混合,WC-C O纳米粒子的质量分数为40%,于40℃超声60min,得到均匀分散WC-C O纳米粒子的TMG源混合前驱体; The WC- CO nanoparticles were separated from the solvent, quickly dried and immediately mixed with a high-purity TMG source, the mass fraction of WC- CO nanoparticles was 40%, and ultrasonicated at 40°C for 60 min to obtain uniformly dispersed WC- CO nanoparticles. TMG source mixed precursor;
3)n型GaN层外延生长3) Epitaxial growth of n-type GaN layer
①将蓝宝石衬底放入MOCVD反应室中的载盘上,在温度为1100℃的H 2氛围进行衬底表面洁净处理1min; ① Put the sapphire substrate on the carrier plate in the MOCVD reaction chamber, and clean the substrate surface for 1 min in the H2 atmosphere at a temperature of 1100 °C;
②在蓝宝石衬底上,温度为540℃、生长压力为300torr的条件下,生长厚度为25nm的GaN缓冲层,生长所需的Ga源为TMG源,生长气氛为H 2气氛; ②Grow a GaN buffer layer with a thickness of 25nm on a sapphire substrate at a temperature of 540°C and a growth pressure of 300torr. The Ga source required for growth is a TMG source, and the growth atmosphere is an H2 atmosphere;
③在GaN缓冲层上,温度为1080℃、生长压力为200torr的条件下,生长厚度为3μm的非故意掺杂GaN层,所需的Ga源为TMG源,生长气氛为H 2气氛; ③Grow an unintentionally doped GaN layer with a thickness of 3 μm on the GaN buffer layer at a temperature of 1080°C and a growth pressure of 200 torr. The required Ga source is a TMG source, and the growth atmosphere is an H2 atmosphere;
④在非掺杂氮化物层上,温度为1060℃、生长压力为200torr的条件下,生长厚度为3μm的n型GaN层,Si的掺杂浓度为8×10 18cm -3,生长所需的Ga源为TMG源,生长气氛为H 2气氛; ④ On the non-doped nitride layer, under the condition of temperature of 1060℃ and growth pressure of 200torr, grow n-type GaN layer with a thickness of 3μm and Si doping concentration of 8×10 18 cm -3 . The Ga source is TMG source, and the growth atmosphere is H2 atmosphere;
4)旋涂WC-C O纳米粒子TMG源混合前驱体 4) Spin-coating WC- CO nanoparticles TMG source mixed precursor
在手套箱N 2氛围中,采用匀胶机旋涂法以4000rpm的转速将WC-C O纳米粒子TMG源混合前驱体旋涂在n型GaN层上,在n型GaN层上形成均匀分散WC-C O纳米粒子的TMG源混合前驱体涂覆层;之后置于MOCVD反应腔室内,压力设定为200torr,通入TMG源,升温设定为1000℃,通入NH 3和H 2退火重结晶60s,NH 3和H 2的流量比为30:1,在n型GaN层上形成厚度为60nm的金属有机源插入层。 In the N2 atmosphere of the glove box, the WC- CO nanoparticle TMG source mixed precursor was spin-coated on the n-type GaN layer at a speed of 4000 rpm by using a homogenizer spin-coating method to form a uniformly dispersed WC on the n-type GaN layer. -CO nanoparticle TMG source mixed precursor coating layer; then placed in the MOCVD reaction chamber, the pressure is set to 200torr, the TMG source is fed, the temperature rise is set to 1000°C, and NH 3 and H 2 are fed into the annealing heavy After crystallization for 60s, the flow ratio of NH3 and H2 was 30:1, and a metal-organic source insertion layer with a thickness of 60nm was formed on the n-type GaN layer.
5)发光层外延生长5) Epitaxial growth of light-emitting layer
①在金属有机源插入层上,在温度为950℃、生长压力为350torr的条件下,生长一层厚度为500nm的量子垒修饰层,然后生长一层厚度为6nm的InGaN量子阱层,形成第一发光层。①On the metal-organic source insertion layer, grow a quantum barrier modification layer with a thickness of 500nm under the conditions of a temperature of 950°C and a growth pressure of 350torr, and then grow a layer of InGaN quantum well layer with a thickness of 6nm to form the first A luminous layer.
②在生长压力为200torr的条件下,然后生长InGaN/GaN多量子阱发光层,为周期性重复交替生长的InGaN量子阱层和GaN量子垒层,发光层重复周期为9,InGaN量子阱层的厚度为3nm,生长温度为780℃,GaN量子垒层的厚度为12nm,生长温度为860℃;②Under the condition of the growth pressure of 200torr, the InGaN/GaN multi-quantum well light-emitting layer is then grown, which is an InGaN quantum well layer and a GaN quantum barrier layer that are periodically and alternately grown. The repetition period of the light-emitting layer is 9, and the InGaN quantum well layer The thickness is 3nm, the growth temperature is 780°C, the thickness of the GaN quantum barrier layer is 12nm, and the growth temperature is 860°C;
6)p型GaN层外延生长6) Epitaxial growth of p-type GaN layer
①在InGaN/GaN多量子阱发光层上,在温度为850℃、生长压力为200torr的条件下,生长一层厚度为25nm的p型AlGaN电子阻挡层,生长所需的Ga源为TMG源,Al源为TMAl,生长气氛为N 2气氛; ① On the InGaN/GaN multi-quantum well light-emitting layer, grow a p-type AlGaN electron barrier layer with a thickness of 25nm under the conditions of a temperature of 850°C and a growth pressure of 200torr. The Ga source required for growth is a TMG source. Al source is TMAl, growth atmosphere is N2 atmosphere;
②在p型AlGaN电子阻挡层上,在温度为930℃、生长压力为200torr的条件下,生长厚 度为50nm的p型GaN层,Mg掺杂浓度为5×10 19cm -3,生长所需的Ga源为TMG源,生长气氛切换为H 2气氛。 ② On the p-type AlGaN electron blocking layer, grow a p-type GaN layer with a thickness of 50nm at a temperature of 930°C and a growth pressure of 200torr, with a Mg doping concentration of 5×10 19 cm -3 . The Ga source is TMG source, and the growth atmosphere is switched to H2 atmosphere.
实施例25Example 25
1)MoS 2纳米粒子分散液的制备 1) Preparation of MoS2 nanoparticle dispersion
采用无水乙醇,加入质量分数35%的直径30~80nm的MoS 2纳米复合粉末,加入质量分数为0.15%的柠檬酸分散剂,室温下超声2h; Using absolute ethanol, add MoS 2 nanocomposite powder with a diameter of 30-80nm at a mass fraction of 35%, add a citric acid dispersant with a mass fraction of 0.15%, and sonicate for 2 hours at room temperature;
2)MoS 2纳米粒子TMG源的制备 2) Preparation of MoS2 nanoparticles TMG source
将MoS 2纳米粒子从溶剂分离,快速干燥立即与高纯TMG源混合,MoS 2纳米粒子的质量分数为40%,于40℃超声60min,得到均匀分散MoS 2纳米粒子的TMG源混合前驱体; The MoS 2 nanoparticles were separated from the solvent, quickly dried and immediately mixed with a high-purity TMG source. The mass fraction of MoS 2 nanoparticles was 40%, and ultrasonicated at 40°C for 60 minutes to obtain a TMG source mixed precursor with uniformly dispersed MoS 2 nanoparticles;
3)n型GaN层外延生长3) Epitaxial growth of n-type GaN layer
①将ZnO衬底放入MOCVD反应室中的载盘上,在温度为950℃的H 2氛围进行衬底表面洁净处理1min; ① Put the ZnO substrate on the carrier plate in the MOCVD reaction chamber, and clean the substrate surface for 1 min in the H2 atmosphere at a temperature of 950 °C;
②在ZnO衬底上,温度为540℃、生长压力为300torr的条件下,生长厚度为25nm的GaN缓冲层,生长所需的Ga源为TMG源,生长气氛为H 2气氛; ②Grow a GaN buffer layer with a thickness of 25nm on a ZnO substrate at a temperature of 540°C and a growth pressure of 300torr. The Ga source required for growth is a TMG source, and the growth atmosphere is an H2 atmosphere;
③在GaN缓冲层上,温度为1015℃、生长压力为200torr的条件下,生长厚度为3μm的非故意掺杂GaN层,所需的Ga源为TMG源,生长气氛为H 2气氛; ③Grow an unintentionally doped GaN layer with a thickness of 3 μm on the GaN buffer layer at a temperature of 1015°C and a growth pressure of 200 torr. The required Ga source is a TMG source, and the growth atmosphere is an H2 atmosphere;
④在非掺杂氮化物层上,温度为1025℃、生长压力为200torr的条件下,生长厚度为3μm的n型GaN层,Si的掺杂浓度为8×10 18cm -3,生长所需的Ga源为TMG源,生长气氛为H 2气氛; ④On the non-doped nitride layer, under the condition of temperature of 1025℃ and growth pressure of 200torr, grow n-type GaN layer with a thickness of 3μm, and the doping concentration of Si is 8×10 18 cm -3 . The Ga source is TMG source, and the growth atmosphere is H2 atmosphere;
4)旋涂MoS 2纳米粒子三甲基铝源混合前驱体 4) Spin-coating MoS 2 nanoparticles trimethylaluminum source mixed precursor
在手套箱N 2氛围中,采用匀胶机旋涂法以4000rpm的转速将MoS 2纳米粒子三甲基铝源混合前驱体旋涂在n型GaN层上,在n型GaN层上形成均匀分散MoS 2纳米粒子的三甲基铝源混合前驱体涂覆层;之后置于MOCVD反应腔室内,压力设定为300torr,通入TMAl源,升温设定为500℃,通入NH 3和H 2退火重结晶80s,NH 3和H 2的流量比为80:1,在n型GaN层上形成厚度为30nm的金属有机源插入层。 In the N2 atmosphere of the glove box, the MoS2 nanoparticle trimethylaluminum source mixed precursor was spin-coated on the n-type GaN layer at a speed of 4000rpm by the spin-coating method of a homogenizer, and a uniform dispersion was formed on the n-type GaN layer. Trimethylaluminum source mixed precursor coating layer of MoS2 nanoparticles; then placed in the MOCVD reaction chamber, the pressure is set to 300torr, the TMAl source is fed, the temperature rise is set to 500°C, and NH 3 and H 2 are fed Annealing and recrystallization for 80s, the flow ratio of NH 3 and H 2 is 80:1, and a metal-organic source insertion layer with a thickness of 30nm is formed on the n-type GaN layer.
5)发光层外延生长5) Epitaxial growth of light-emitting layer
①在金属有机源插入层上,分别在温度为720℃、生长压力为350torr和温度为850℃、生长压力为150torr的条件下,生长一层厚度为20nm和厚度为80nm的量子垒修饰层,构成量子垒修饰层,然后在温度为760℃、生长压力300torr的条件下生长一层厚度为6nm的InGaN量子阱层,形成第一发光层;①On the metal-organic source insertion layer, grow a quantum barrier modification layer with a thickness of 20nm and a thickness of 80nm under the conditions of temperature 720°C, growth pressure 350torr and temperature 850°C, growth pressure 150torr, respectively, Construct a quantum barrier modification layer, and then grow a layer of InGaN quantum well layer with a thickness of 6nm under the conditions of a temperature of 760°C and a growth pressure of 300torr to form the first light-emitting layer;
②在生长压力为200torr的条件下,然后生长InGaN/GaN多量子阱发光层,为周期性重复交替生长的InGaN量子阱层和GaN量子垒层,发光层重复周期为9,InGaN量子阱层的厚度为3nm,生长温度为750℃,GaN量子垒层的厚度为12nm,生长温度为810℃;②Under the condition of the growth pressure of 200torr, the InGaN/GaN multi-quantum well light-emitting layer is then grown, which is an InGaN quantum well layer and a GaN quantum barrier layer that are periodically and alternately grown. The repetition period of the light-emitting layer is 9, and the InGaN quantum well layer The thickness is 3nm, the growth temperature is 750°C, the thickness of the GaN quantum barrier layer is 12nm, and the growth temperature is 810°C;
6)p型GaN层外延生长6) Epitaxial growth of p-type GaN layer
①在InGaN/GaN多量子阱发光层上,在温度为850℃、生长压力为200torr的条件下,生长一层厚度为25nm的p型AlGaN电子阻挡层,生长所需的Ga源为TMG源,Al源为TMAl,生长气氛为N 2气氛; ① On the InGaN/GaN multi-quantum well light-emitting layer, grow a p-type AlGaN electron barrier layer with a thickness of 25nm under the conditions of a temperature of 850°C and a growth pressure of 200torr. The Ga source required for growth is a TMG source. Al source is TMAl, growth atmosphere is N2 atmosphere;
②在p型AlGaN电子阻挡层上,在温度为930℃、生长压力为200torr的条件下,生长厚度为50nm的p型GaN层,Mg掺杂浓度为5×10 19cm -3,生长所需的Ga源为TMG源,生长气氛切换为H 2气氛。 ② On the p-type AlGaN electron blocking layer, grow a p-type GaN layer with a thickness of 50nm at a temperature of 930°C and a growth pressure of 200torr, with a Mg doping concentration of 5×10 19 cm -3 . The Ga source is TMG source, and the growth atmosphere is switched to H2 atmosphere.
实施例26Example 26
1)Ni纳米粒子分散液的制备1) Preparation of Ni nanoparticle dispersion
采用无水乙醇,加入质量分数10%的直径30~80nm的纳米Ni粉,加入质量分数0.15%的柠檬酸分散剂,室温下超声30min;Using absolute ethanol, add 10% by mass fraction of nano-Ni powder with a diameter of 30 to 80 nm, add 0.15% by mass fraction of citric acid dispersant, and sonicate for 30 minutes at room temperature;
2)Ni纳米粒子TMG源的制备2) Preparation of Ni nanoparticles TMG source
将Ni纳米粒子从溶剂分离,快速干燥立即与高纯TMG源混合,Ni纳米粒子质量分数为10%,于40℃超声60min,得到均匀分散Ni纳米粒子的TMG源混合前驱体;The Ni nanoparticles were separated from the solvent, quickly dried and immediately mixed with a high-purity TMG source. The mass fraction of Ni nanoparticles was 10%, and ultrasonicated at 40°C for 60 minutes to obtain a TMG source mixed precursor with uniformly dispersed Ni nanoparticles;
3)将蓝宝石衬底放入MOCVD反应室中的载盘上,在温度为1100℃的H 2氛围进行衬底表面洁净处理1min; 3) Put the sapphire substrate on the carrier plate in the MOCVD reaction chamber, and perform the substrate surface cleaning treatment in the H2 atmosphere with a temperature of 1100 ° C for 1 min;
4)在蓝宝石衬底上,温度为540℃、生长压力为300torr的条件下,生长厚度为25nm的GaN缓冲层,生长所需的Ga源为TMG源,生长气氛为H 2气氛; 4) On a sapphire substrate, grow a GaN buffer layer with a thickness of 25nm under the conditions of a temperature of 540°C and a growth pressure of 300torr. The Ga source required for growth is a TMG source, and the growth atmosphere is an H2 atmosphere;
5)在GaN缓冲层上,温度为1080℃、生长压力为200torr的条件下,生长厚度为3μm的 非故意掺杂GaN层,所需的Ga源为TMG源,生长气氛为H 2气氛; 5) On the GaN buffer layer, under the conditions of a temperature of 1080°C and a growth pressure of 200 torr, an unintentionally doped GaN layer with a thickness of 3 μm is grown, the required Ga source is a TMG source, and the growth atmosphere is an H2 atmosphere;
6)在非掺杂氮化物层上,温度为1060℃、生长压力为200torr的条件下,生长厚度为3μm的n型GaN层,Si的掺杂浓度为8×10 18cm -3,生长所需的Ga源为TMG源,生长气氛为H 2气氛; 6) An n-type GaN layer with a thickness of 3 μm was grown on the non-doped nitride layer at a temperature of 1060°C and a growth pressure of 200 torr, and the doping concentration of Si was 8×10 18 cm -3 . The required Ga source is TMG source, and the growth atmosphere is H2 atmosphere;
7)在n型GaN层上,在生长压力为250torr的条件下,生长InGaN/GaN多量子阱发光层,为周期性重复交替生长的InGaN量子阱层和GaN量子垒层,发光层重复周期为9,InGaN量子阱层的厚度为3nm,生长温度为750℃,GaN量子垒层的厚度为12nm,生长温度815℃;7) On the n-type GaN layer, grow an InGaN/GaN multi-quantum well light-emitting layer under the condition that the growth pressure is 250 torr, which is an InGaN quantum well layer and a GaN quantum barrier layer that are periodically and alternately grown, and the repeat period of the light-emitting layer is 9. The thickness of the InGaN quantum well layer is 3nm, the growth temperature is 750°C, the thickness of the GaN quantum barrier layer is 12nm, and the growth temperature is 815°C;
8)在InGaN/GaN多量子阱发光层上,在温度为850℃、生长压力为200torr的条件下,生长一层厚度为25nm的p型AlGaN电子阻挡层,生长所需的Ga源为TMG源,Al源为TMAl,生长气氛为N 2气氛; 8) On the InGaN/GaN multi-quantum well light-emitting layer, grow a p-type AlGaN electron blocking layer with a thickness of 25nm at a temperature of 850°C and a growth pressure of 200torr. The Ga source required for growth is a TMG source , the Al source is TMAl, and the growth atmosphere is N2 atmosphere;
9)在p型AlGaN电子阻挡层上,在温度为930℃、生长压力为200torr的条件下,生长厚度为100nm的p型GaN前层,Mg掺杂浓度为5×10 19cm -3,生长所需的Ga源为TMG源,生长气氛切换为H 2气氛。 9) On the p-type AlGaN electron blocking layer, grow a p-type GaN front layer with a thickness of 100nm at a temperature of 930°C and a growth pressure of 200torr, with a Mg doping concentration of 5×10 19 cm -3 , and grow The required Ga source is TMG source, and the growth atmosphere is switched to H2 atmosphere.
10)在手套箱N 2氛围中,采用匀胶机旋涂法以4000rpm的转速将Ni纳米粒子TMG源混合前驱体旋涂在p型GaN前层上,在p型GaN前层上形成厚度为20nm的均匀分散Ni纳米粒子的TMG源混合前驱体涂覆层; 10) In the N2 atmosphere of the glove box, the Ni nanoparticle TMG source mixed precursor was spin-coated on the p-type GaN front layer by spin-coating method at a speed of 4000rpm, forming a thickness of 20nm TMG source mixed precursor coating layer with uniformly dispersed Ni nanoparticles;
11)将具有TMG源混合前驱体涂覆层的外延片置于MOCVD反应腔室内,压力设定为100torr,通入TMG源,升温设定为800℃,通入NH 3和H 2退火重结晶50s,NH 3和H 2的流量比为20:1,在p型GaN前层上形成厚度为100nm的MO源插入层100; 11) Place the epitaxial wafer with the TMG source mixed precursor coating layer in the MOCVD reaction chamber, set the pressure at 100torr, feed the TMG source, set the temperature rise to 800°C, and feed NH 3 and H 2 for annealing and recrystallization 50s, the flow ratio of NH 3 and H 2 is 20:1, and a MO source insertion layer 100 with a thickness of 100 nm is formed on the p-type GaN front layer;
12)在步骤11)所获外延片上,于温度为930℃、生长压力为200torr的条件下,生长厚度为20nm的p型GaN后层,Mg掺杂浓度为1×10 19cm -3,生长所需的Ga源为TMG源,生长气氛切换为H 2气氛; 12) On the epitaxial wafer obtained in step 11), grow a p-type GaN rear layer with a thickness of 20 nm under the conditions of a temperature of 930°C and a growth pressure of 200 torr, with a Mg doping concentration of 1×10 19 cm -3 , and grow The required Ga source is TMG source, and the growth atmosphere is switched to H2 atmosphere;
13)将步骤12)所获外延片置于O 2氛围中,在560℃条件下退火30min,得到具有低欧姆接触p型GaN层的LED外延片。 13) Place the epitaxial wafer obtained in step 12) in an O 2 atmosphere, and anneal at 560° C. for 30 min to obtain an LED epitaxial wafer with a low-ohmic contact p-type GaN layer.
实施例27Example 27
本实施例与实施例26相比,不同之处在于,衬底替换为氮化镓衬底。Compared with Embodiment 26, this embodiment differs in that the substrate is replaced by a gallium nitride substrate.
12)在步骤11)所获外延片上,于温度为800℃、生长压力为400torr的条件下,生长厚度为2nm的p型GaN后层,Mg掺杂浓度为1×10 18cm -3,生长所需的Ga源为TMG源,生长气氛切换为H 2气氛; 12) On the epitaxial wafer obtained in step 11), grow a p-type GaN rear layer with a thickness of 2nm at a temperature of 800°C and a growth pressure of 400torr, with a Mg doping concentration of 1×10 18 cm -3 , and grow The required Ga source is TMG source, and the growth atmosphere is switched to H2 atmosphere;
13)将步骤12)所获外延片置于O 2氛围中,在350℃条件下退火60min,得到具有低欧姆接触p型GaN层的LED外延片。 13) Place the epitaxial wafer obtained in step 12) in an O 2 atmosphere, and anneal at 350° C. for 60 min to obtain an LED epitaxial wafer with a low-ohmic contact p-type GaN layer.
实施例28Example 28
本实施例与实施例26相比,不同之处在于:Compared with Embodiment 26, this embodiment differs in that:
12)在步骤11)所获外延片上,于温度为1000℃、生长压力为100torr的条件下,生长厚度为10nm的p型GaN后层,Mg掺杂浓度为5×10 20cm -3,生长所需的Ga源为TMG源,生长气氛切换为H 2气氛; 12) On the epitaxial wafer obtained in step 11), grow a p-type GaN rear layer with a thickness of 10 nm under the conditions of a temperature of 1000°C and a growth pressure of 100 torr, with a Mg doping concentration of 5×10 20 cm -3 , and grow The required Ga source is TMG source, and the growth atmosphere is switched to H2 atmosphere;
13)将步骤12)所获外延片置于O 2氛围中,在950℃条件下退火1min,得到具有低欧姆接触p型GaN层的LED外延片。 13) Place the epitaxial wafer obtained in step 12) in an O 2 atmosphere, and anneal at 950° C. for 1 min to obtain an LED epitaxial wafer with a low-ohmic contact p-type GaN layer.
针对本实施例26、实施例27和实施例28的LED外延片,圆形传输线模型测试p型GaN层与透明导电材料ITO欧姆接触电阻均在10 -5Ω/cm量级,相比常规p型GaN与透明导电材料ITO降低有一个数量级,分别为4.2×10 -5Ω/cm、5.5×10 -5Ω/cm和3.5×10 -5Ω/cm,尺寸350mil×350min的蓝光LED芯片在20mAa电流工作条件下电压降低0.02V、0.04V和0.02V,实验结果发现本实施例中p型GaN掺杂浓度仅需达到10 18cm -3可以实现低的欧姆接触电阻,而常规p型GaN掺杂浓度至少要达到5×10 19cm -3以上。 For the LED epitaxial wafers of Example 26, Example 27, and Example 28, the circular transmission line model test shows that the ohmic contact resistance between the p-type GaN layer and the transparent conductive material ITO is on the order of 10 -5 Ω/cm, compared with the conventional p Type GaN and transparent conductive material ITO are reduced by an order of magnitude, respectively 4.2×10 -5 Ω/cm, 5.5×10 -5 Ω/cm and 3.5×10 -5 Ω/cm, blue LED chips with a size of 350mil×350min in Under the working condition of 20mAa current, the voltage drops by 0.02V, 0.04V and 0.02V. The experimental results show that the doping concentration of p-type GaN in this embodiment only needs to reach 10 18 cm -3 to achieve low ohmic contact resistance, while conventional p-type GaN The doping concentration must reach at least 5×10 19 cm -3 or more.
对照例3Comparative example 3
本对照例与实施例14的不同之处在于:不采用TMG源旋涂,不生长GaN应力释放缓冲层。The difference between this comparative example and Example 14 lies in that: TMG source spin coating is not used, and a GaN stress relief buffer layer is not grown.
本对照例所获外延片表面位错密度控制为8.8×10 8cm -2,外延片表面粗糙度Ra为0.7nm。 The surface dislocation density of the epitaxial wafer obtained in this comparative example was controlled to be 8.8×10 8 cm -2 , and the surface roughness Ra of the epitaxial wafer was 0.7nm.
对照例4Comparative example 4
本对照例与实施例14的不同之处在于:不采用TMG源旋涂,直接采用MOCVD外延生长100nm的GaN应力释放缓冲层。The difference between this comparative example and Example 14 lies in that a 100 nm GaN stress relief buffer layer is directly grown by MOCVD epitaxial growth instead of using TMG source spin coating.
本对照例所获外延片表面位错密度控制为6.8×10 8cm -2,外延片表面粗糙度Ra为0.7nm。 The surface dislocation density of the epitaxial wafer obtained in this comparative example was controlled to be 6.8×10 8 cm -2 , and the surface roughness Ra of the epitaxial wafer was 0.7nm.
对照例5Comparative example 5
本对照例与实施例14的不同之处在于:TMG源中未加入Ni纳米粒子。The difference between this comparative example and Example 14 is that no Ni nanoparticles are added to the TMG source.
本对照例所获外延片表面位错密度控制为5.2×10 8cm -2,外延片表面粗糙度Ra为0.7nm。 The surface dislocation density of the epitaxial wafer obtained in this comparative example was controlled to be 5.2×10 8 cm -2 , and the surface roughness Ra of the epitaxial wafer was 0.7nm.
对照例6Comparative example 6
本对照例与实施例14的不同之处在于:未包含步骤4)中将具有MO源涂覆层的衬底置于MOCVD反应腔室内,不进行退火重结晶。The difference between this comparative example and Example 14 is that it does not include placing the substrate with the MO source coating layer in the MOCVD reaction chamber in step 4), and does not perform annealing and recrystallization.
本对照例所获外延片表面呈现密集分布的坑洞缺陷,位错密度控制为9.8×10 8cm -2,外延片表面粗糙度Ra为1.2nm。 The surface of the epitaxial wafer obtained in this comparative example showed densely distributed pit defects, the dislocation density was controlled to be 9.8×10 8 cm -2 , and the surface roughness Ra of the epitaxial wafer was 1.2nm.
经测试确认实施例14和对照例3、对照例4、对照例5、对照例6光电性能数据如下表2所示,可以发现实施例在相同电流测试条件下具有较高的亮度和较低的电压,并具有较高的抗静电性能。The photoelectric performance data of Example 14 and Comparative Example 3, Comparative Example 4, Comparative Example 5, and Comparative Example 6 are confirmed by testing as shown in Table 2 below. It can be found that the embodiment has higher brightness and lower brightness under the same current test conditions. voltage, and has high antistatic properties.
表2实施例14和对照例3-6所获外延片的光电性能数据The photoelectric performance data of the epitaxial wafer obtained by table 2 embodiment 14 and comparative examples 3-6
Figure PCTCN2021137840-appb-000002
Figure PCTCN2021137840-appb-000002
应当理解的是,本申请中的LED外延片制备方法并不限于上述实施方式,上述实施方式为本申请的一优选实施方式,但只要通过旋涂纳米粒子前驱体外延生长底层结构均属于本申请所保护的范围。It should be understood that the LED epitaxial wafer preparation method in this application is not limited to the above-mentioned embodiment, which is a preferred embodiment of this application, but as long as the underlying structure is epitaxially grown by spin-coating nanoparticle precursors, it belongs to this application. scope of protection.
对于本领域的技术人员而言,显然本申请不限于上述示范性实施例的细节,而且在不背离本申请的精神或基本特征的情况下,能够以其他的具体形式实现本申请。因此,无论从哪一点看,均应将实施例看作是示范性的,而且是非限制性的,本申请的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有拜年话囊括在本申请。不应将权利要求的任何附图标记视为限制涉及的权利要求。It will be apparent to those skilled in the art that the present application is not limited to the details of the exemplary embodiments described above, but that the present application can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Accordingly, the embodiments should be considered exemplary and non-restrictive in every respect, and the scope of the application is defined by the appended claims rather than the foregoing description, and it is therefore intended that the scope of the present application be defined by the appended claims rather than by the foregoing description. All New Year's greetings within the meaning and scope of equivalent requirements are included in this application. Any reference signs in a claim should not be construed as limiting the claim concerned.

Claims (15)

  1. 一种半导体外延片的制备方法,所述半导体外延片包括衬底,以及半导体外延结构,其特征在于,所述制备方法包括:A method for preparing a semiconductor epitaxial wafer, the semiconductor epitaxial wafer comprising a substrate, and a semiconductor epitaxial structure, characterized in that the preparation method comprises:
    提供包含均匀分散纳米材料的III族金属有机源混合前驱体;Provide Group III metal-organic source hybrid precursors containing uniformly dispersed nanomaterials;
    将所述III族金属有机源混合前驱体至少涂覆于所述衬底与半导体外延结构之间,或者是涂覆于所述半导体外延结构的至少两个功能层之间,得到III族金属有机源混合前驱体涂覆层,之后将具有III族金属有机源混合前驱体涂覆层的结构置于MOCVD反应腔室中,通入III族金属有机源,在V族元素源和还原性气体的混合气氛中进行退火重结晶,从而形成均匀分布的纳米材料和III-V族化合物纳米生长结构,获得半导体外延片。Coating the group III metal-organic source mixed precursor at least between the substrate and the semiconductor epitaxial structure, or between at least two functional layers of the semiconductor epitaxial structure, to obtain a group III metal organic source mixed precursor coating layer, and then the structure with Group III metal-organic source mixed precursor coating layer is placed in the MOCVD reaction chamber, and the Group III metal-organic source is introduced, and the group V element source and the reducing gas Annealing and recrystallization are carried out in a mixed atmosphere, thereby forming uniformly distributed nanomaterials and III-V group compound nanometer growth structures, and obtaining semiconductor epitaxial wafers.
  2. 根据权利要求1所述的制备方法,其特征在于:所述纳米材料包括零维纳米材料、一维纳米材料、二维纳米材料、三维纳米材料中的任意一种或多种的组合;和/或,所述混合前驱体中纳米材料与III族金属有机源的质量比小于1:1;和/或,所述纳米材料的形态包括纳米微粒、纳米线、纳米膜、纳米块体中的任意一种或两种以上的组合;和/或,所述纳米材料包括金属纳米材料、非金属无机纳米材料、有机化合物纳米材料中的任意一种或两种以上的组合。The preparation method according to claim 1, wherein the nanomaterials include any one or more combinations of zero-dimensional nanomaterials, one-dimensional nanomaterials, two-dimensional nanomaterials, and three-dimensional nanomaterials; and/or Or, the mass ratio of nanomaterials to group III metal-organic sources in the mixed precursor is less than 1:1; and/or, the morphology of the nanomaterials includes any of nanoparticles, nanowires, nanofilms, and nanoblocks. One or a combination of two or more; and/or, the nanomaterials include any one or a combination of two or more of metal nanomaterials, non-metallic inorganic nanomaterials, and organic compound nanomaterials.
  3. 根据权利要求1所述的制备方法,其特征在于:所述纳米材料包括Si 3N 4、SiO 2、GaN、AlN、InN、SiC、ScAlN、Al 2O 3、Si、C、TiC、TiN、WC、WC-C O、B 4C、BN、TiB 2、LaF 3、MoS 2、ZrB 2、ZnS、ZnSe、ZnO、Fe 3O 4、Ta 2O 5、SnO 2、TiO 2、ZrO 2、Ni、Au、Ag、Fe、Co、Mn、Ti、Mg、Al、Ga、In、聚苯乙烯、钙钛矿、石墨烯中的任意一种或两种以上的组合,优选为SiN、SiO 2、GaN、AlN、InN、SiC、ScAlN、Al 2O 3、Si、C、TiC、TiN、BN、ZnS、ZnSe、ZnO、TiO 2、Ni、Au、Ag、Fe、Co、Mn、Ti、Mg、Al、石墨烯中的任意一种或两种以上的组合,尤其优选为所述纳米材料包括Si 3N 4、SiO 2、GaN、AlN、SiC、ScAlN、Al 2O 3、TiO 2、Ni、Al、Ga、石墨烯中的任意一种或两种以上的组合; The preparation method according to claim 1, wherein the nanomaterials include Si 3 N 4 , SiO 2 , GaN, AlN, InN, SiC, ScAlN, Al 2 O 3 , Si, C, TiC, TiN, WC, WC-CO, B 4 C , BN, TiB 2 , LaF 3 , MoS 2 , ZrB 2 , ZnS, ZnSe, ZnO, Fe 3 O 4 , Ta 2 O 5 , SnO 2 , TiO 2 , ZrO 2 , Any one or a combination of two or more of Ni, Au, Ag, Fe, Co, Mn, Ti, Mg, Al, Ga, In, polystyrene, perovskite, graphene, preferably SiN, SiO2 , GaN, AlN, InN, SiC, ScAlN, Al 2 O 3 , Si, C, TiC, TiN, BN, ZnS, ZnSe, ZnO, TiO 2 , Ni, Au, Ag, Fe, Co, Mn, Ti, Mg , Al, graphene any one or a combination of two or more, especially preferably the nanomaterials include Si 3 N 4 , SiO 2 , GaN, AlN, SiC, ScAlN, Al 2 O 3 , TiO 2 , Ni , Al, Ga, graphene any one or a combination of two or more;
    和/或,所述纳米材料的直径为5~500nm;And/or, the diameter of the nanomaterial is 5-500nm;
    和/或,所述III族金属有机源所含III族元素包括铟、镓、铝中的任意一种或两种以上的组合;所述III族金属有机源包括III族有机化合物源,所述III族有机化合物源包括铟源、镓源、铝源中的任意一种或两种以上的组合;所述铟源包括三甲基铟、三乙基铟、二甲基乙基铟中的 任意一种或两种以上组合,镓源包括三甲基镓、三乙基镓、三异丙基镓中的任意一种或两种以上组合,铝源包括三甲基铝、三乙基铝、二甲基烷铝、二甲基氢化铝、铝烷配合物中的任意一种或两种以上的组合;And/or, the Group III elements contained in the Group III metal-organic source include any one or a combination of two or more of indium, gallium, and aluminum; the Group III metal-organic source includes a Group III organic compound source, and the Group III organic compound sources include any one or a combination of two or more of indium sources, gallium sources, and aluminum sources; the indium sources include any of trimethylindium, triethylindium, and dimethylethylindium One or a combination of two or more, the gallium source includes any one or a combination of two or more of trimethylgallium, triethylgallium, and triisopropylgallium, and the aluminum source includes trimethylaluminum, triethylaluminum, Any one or a combination of two or more of dimethylaluminum alkoxide, dimethylaluminum hydride, and alane complexes;
    和/或,所述V族元素源所含V族元素包括氮、磷、砷中的任意一种或两种以上的组合;所述V族元素源包括氮源、磷源、砷源中的任意一种或两种以上的组合;所述氮源包括NH 3、有机胺类化合物、阱类化合物中的任意一种或两种以上的组合;所述有机胺类化合物包括烷基胺,所述烷基胺包括叔丁基胺和/或正丙胺,所述阱类化合物包括二甲基阱;所述磷源包括PH 3和/或有机磷源,所述有机磷源包括叔丁基磷;所述砷源包括AsH 3和/或有机砷源,所述有机砷源包括叔丁基砷; And/or, the Group V elements contained in the Group V element source include any one or a combination of two or more of nitrogen, phosphorus, and arsenic; the Group V element source includes nitrogen source, phosphorus source, and arsenic source. Any one or a combination of two or more; the nitrogen source includes any one or a combination of two or more of NH 3 , organic amine compounds, and trap compounds; the organic amine compounds include alkylamines, so Said alkylamine includes tert-butylamine and/or n-propylamine, said hydrazine compound includes dimethyl hydrazine; said phosphorus source includes PH 3 and/or organic phosphorus source, and said organic phosphorus source includes tert-butyl phosphorus ; The arsenic source includes AsH 3 and/or an organic arsenic source, the organic arsenic source includes tert-butyl arsenic;
    和/或,所述还原性气体包括H 2;和/或,所述混合气氛中V族元素源与还原性气体的流量比为10:1~100:1。 And/or, the reducing gas includes H 2 ; and/or, the flow ratio of the group V element source and the reducing gas in the mixed atmosphere is 10:1˜100:1.
  4. 根据权利要求1所述的制备方法,其特征在于,包括:The preparation method according to claim 1, is characterized in that, comprising:
    提供包含均匀分散纳米材料的III族金属有机源混合前驱体;Provide Group III metal-organic source hybrid precursors containing uniformly dispersed nanomaterials;
    将所述III族金属有机源混合前驱体涂覆于衬底上,得到III族金属有机源混合前驱体涂覆层,之后将具有III族金属有机源混合前驱体涂覆层的衬底置于MOCVD反应腔室中,通入III族金属有机源,在V族元素源和还原性气体的混合气氛中进行退火重结晶,从而形成均匀分布的纳米材料和III-V族化合物纳米生长结构,得到应力释放缓冲层;Coating the Group III metal-organic source mixed precursor on the substrate to obtain the Group III metal-organic source mixed precursor coating layer, and then placing the substrate with the Group III metal-organic source mixed precursor coating layer on In the MOCVD reaction chamber, the metal-organic source of group III is introduced, and annealing and recrystallization are carried out in the mixed atmosphere of group V element source and reducing gas, so as to form uniformly distributed nanomaterials and nano-growth structures of group III-V compounds, and obtain Stress relief buffer layer;
    在所述应力释放缓冲层上依次生长非故意掺杂氮化物层、n型氮化物层、发光层、电子阻挡层和p型氮化物层,形成半导体外延结构,从而制得半导体外延片。The unintentionally doped nitride layer, n-type nitride layer, light-emitting layer, electron blocking layer and p-type nitride layer are sequentially grown on the stress release buffer layer to form a semiconductor epitaxial structure, thereby producing a semiconductor epitaxial wafer.
  5. 根据权利要求4所述的制备方法,其特征在于,包括以下步骤:The preparation method according to claim 4, is characterized in that, comprises the following steps:
    1)提供衬底,所述衬底为蓝宝石、碳化硅、硅、氧化锌、氮化镓或砷化镓;1) providing a substrate, the substrate is sapphire, silicon carbide, silicon, zinc oxide, gallium nitride or gallium arsenide;
    2)在N 2气氛中,采用旋涂法将所述III族金属有机源混合前驱体涂覆于衬底上,在衬底上形成厚度为20nm~2000nm的III族金属有机源混合前驱体涂覆层; 2) In N2 atmosphere, apply the group III metal-organic source mixed precursor on the substrate by spin coating, and form a group III metal-organic source mixed precursor coating with a thickness of 20 nm to 2000 nm on the substrate. cladding;
    3)将具有III族金属有机源混合前驱体涂覆层的衬底置于MOCVD生长设备的反应腔室中,反应腔室内的压力为100~600torr,通入III族金属有机源,所述III族金属有机源为III族有机化合物源,使所述反应腔室升温至500~1200℃,并通入V族元素源和还原性气体进行退火 重结晶10s~100s,然后生长得到厚度为10~100nm的应力释放缓冲层;3) Place the substrate with the mixed precursor coating layer of Group III metal-organic source in the reaction chamber of the MOCVD growth equipment. The group metal-organic source is a group III organic compound source, the reaction chamber is heated to 500-1200°C, and the group V element source and reducing gas are introduced to carry out annealing and recrystallization for 10s-100s, and then grow to obtain a thickness of 10-100°C. 100nm stress relief buffer layer;
    4)在所述应力释放缓冲层上生长非故意掺杂氮化物层,所述非故意掺杂氮化物层为非故意掺杂GaN层,生长所需的Ga源为TMG源,生长气氛为H 2气氛,生长温度为1000~1200℃,生长压力为100~600torr; 4) growing an unintentionally doped nitride layer on the stress release buffer layer, the unintentionally doped nitride layer is an unintentionally doped GaN layer, the Ga source required for growth is a TMG source, and the growth atmosphere is H 2 Atmosphere, the growth temperature is 1000-1200°C, and the growth pressure is 100-600torr;
    5)在所述非故意掺杂氮化物层上生长n型氮化物层,所述n型氮化物层为n型GaN层,Si的掺杂浓度为2×10 18cm -3~5×10 19cm -3;生长所需的Ga源为TMG源,生长气氛为H 2气氛,生长温度为1000~1200℃,生长压力为100~600torr; 5) growing an n-type nitride layer on the unintentionally doped nitride layer, the n-type nitride layer is an n-type GaN layer, and the doping concentration of Si is 2×10 18 cm −3 to 5×10 19 cm -3 ; the Ga source required for growth is TMG source, the growth atmosphere is H 2 atmosphere, the growth temperature is 1000~1200℃, and the growth pressure is 100~600torr;
    6)在所述n型氮化物层上生长发光层,共生长1~20对InGaN/GaN多量子阱发光层,所述InGaN/GaN多量子阱发光层包括周期性重复交替生长的InGaN量子阱层和GaN量子垒层,所述InGaN量子阱层的厚度为2~6nm,生长所需的Ga源为TEG源,In源为TMIn源,生长气氛为N 2气氛,生长温度为700~900℃,生长压力为200~500torr;所述GaN量子垒层的厚度为6~20nm,生长所需的Ga源为TEG源,生长气氛为H 2气氛,生长温度为750~950℃,生长压力为200~500torr; 6) Growing a light-emitting layer on the n-type nitride layer, and growing 1 to 20 pairs of InGaN/GaN multi-quantum well light-emitting layers together, and the InGaN/GaN multi-quantum well light-emitting layer includes periodically repeated and alternately grown InGaN quantum wells layer and GaN quantum barrier layer, the thickness of the InGaN quantum well layer is 2-6nm, the Ga source required for growth is TEG source, the In source is TMIn source, the growth atmosphere is N2 atmosphere, and the growth temperature is 700-900°C , the growth pressure is 200-500torr; the thickness of the GaN quantum barrier layer is 6-20nm, the Ga source required for growth is TEG source, the growth atmosphere is H2 atmosphere, the growth temperature is 750-950°C, and the growth pressure is 200 ~500torr;
    7)在所述发光层上生长电子阻挡层,所述电子阻挡层为p型AlGaN电子阻挡层,生长所需的Ga源为TMG源,Al源为TMAl源,生长气氛为N 2气氛,生长温度为950~1050℃,生长压力为100~200torr; 7) growing an electron blocking layer on the light-emitting layer, the electron blocking layer is a p-type AlGaN electron blocking layer, the Ga source required for growth is a TMG source, the Al source is a TMAl source, and the growth atmosphere is a N2 atmosphere, and the growth The temperature is 950~1050℃, and the growth pressure is 100~200torr;
    8)在所述电子阻挡层上生长p型氮化物层,所述p型氮化物层为p型GaN层,Mg的掺杂浓度为1×10 18cm -3~5×10 20cm -3;生长所需的Ga源为TMG源,生长气氛为H 2气氛,生长温度为950~1050℃,生长压力为200~600torr。 8) growing a p-type nitride layer on the electron blocking layer, the p-type nitride layer is a p-type GaN layer, and the doping concentration of Mg is 1×10 18 cm −3 to 5×10 20 cm −3 ; The Ga source required for growth is TMG source, the growth atmosphere is H 2 atmosphere, the growth temperature is 950-1050°C, and the growth pressure is 200-600torr.
  6. 根据权利要求1所述的制备方法,其特征在于,所述半导体外延片包括衬底、氮化物缓冲层、非故意掺杂氮化物层、n型氮化物层、氮化物多量子阱发光层、p型氮化物电子阻挡层、p型氮化物层,所述制备方法包括:The preparation method according to claim 1, wherein the semiconductor epitaxial wafer comprises a substrate, a nitride buffer layer, an unintentionally doped nitride layer, an n-type nitride layer, a nitride multi-quantum well light-emitting layer, p-type nitride electron blocking layer, p-type nitride layer, the preparation method includes:
    提供包含均匀分散纳米材料的III族金属有机源混合前驱体;Provide Group III metal-organic source hybrid precursors containing uniformly dispersed nanomaterials;
    将所述III族金属有机源混合前驱体至少涂覆于非故意掺杂氮化物层、n型氮化物层、p型氮化物层中的任一者上,得到III族金属有机源混合前驱体涂覆层,之后将具有III族金属有机源混合前驱体涂覆层的复合结构置于MOCVD反应腔室中,通入III族金属有机源,在V族元 素源和还原性气体的混合气氛中进行退火重结晶,从而形成纳米材料和III-V族化合物纳米生长结构均匀分布的成核中心,得到金属有机源插入层。Coating the group III metal-organic source mixed precursor at least on any one of the unintentionally doped nitride layer, n-type nitride layer, and p-type nitride layer to obtain the group III metal-organic source mixed precursor coating layer, and then place the composite structure with the mixed precursor coating layer of group III metal-organic source in the MOCVD reaction chamber, pass through the group III metal-organic source, in the mixed atmosphere of group V element source and reducing gas Annealing and recrystallization are performed to form nucleation centers with uniform distribution of nanomaterials and III-V group compound nanogrowth structures, and to obtain a metal-organic source insertion layer.
  7. 根据权利要求6所述的制备方法,其特征在于,包括:The preparation method according to claim 6, is characterized in that, comprising:
    在衬底上依次生长氮化物缓冲层、非故意掺杂氮化物层和n型氮化物层;sequentially growing a nitride buffer layer, an unintentionally doped nitride layer and an n-type nitride layer on the substrate;
    将所述III族金属有机源混合前驱体涂覆于n型氮化物层上,得到III族金属有机源混合前驱体涂覆层,之后将具有III族金属有机源混合前驱体涂覆层的复合结构置于MOCVD反应腔室中,通入III族金属有机源,在V族元素源和还原性气体的混合气氛中进行退火重结晶,从而形成纳米材料和III-V族化合物纳米生长结构均匀分布的成核中心,得到金属有机源插入层;Coating the Group III metal-organic source mixed precursor on the n-type nitride layer to obtain the Group III metal-organic source mixed precursor coating layer, and then compounding the Group III metal-organic source mixed precursor coating layer The structure is placed in the MOCVD reaction chamber, and the group III metal organic source is passed through, and annealing and recrystallization are carried out in the mixed atmosphere of the V group element source and the reducing gas, so as to form nanomaterials and III-V compound nano-growth structures with uniform distribution The nucleation center of the metal-organic source intercalation layer is obtained;
    在所述金属有机源插入层表面生长量子垒修饰层,再生长量子阱层,形成第一发光层;growing a quantum barrier modification layer on the surface of the metal-organic source insertion layer, and then growing a quantum well layer to form a first light-emitting layer;
    以及,继续生长氮化物多量子阱发光层、p型氮化物电子阻挡层、p型氮化物层,制得低应力量子阱发光层的高光效半导体外延片。And, continue to grow nitride multi-quantum well light-emitting layer, p-type nitride electron blocking layer, p-type nitride layer, and produce high light-efficiency semiconductor epitaxial wafer with low-stress quantum well light-emitting layer.
  8. 根据权利要求7所述的制备方法,其特征在于,具体包括以下步骤:The preparation method according to claim 7, is characterized in that, specifically comprises the following steps:
    1)提供衬底,在温度为400~600℃的生长条件下,于所述衬底上生长厚度为20~60nm的氮化物缓冲层;1) providing a substrate, and growing a nitride buffer layer with a thickness of 20-60 nm on the substrate under the growth condition of a temperature of 400-600° C.;
    2)在温度为1040~1100℃、压力为100~300torr的生长条件下,于所述氮化物缓冲层上生长厚度为2~4μm的非故意掺杂氮化物层;2) growing an unintentionally doped nitride layer with a thickness of 2-4 μm on the nitride buffer layer under the growth conditions of a temperature of 1040-1100° C. and a pressure of 100-300 torr;
    3)在温度为1040~1070℃、压力为100~200torr的生长条件下,于所述非故意掺杂氮化物层上生长厚度为2~4μm的n型氮化物层,掺杂浓度为2×10 18cm -3~5×10 19cm -33) growing an n-type nitride layer with a thickness of 2-4 μm on the unintentionally doped nitride layer under the growth conditions of a temperature of 1040-1070° C. and a pressure of 100-200 torr, with a doping concentration of 2× 10 18 cm -3 ~5×10 19 cm -3 ;
    4)在N 2气氛中,采用旋涂法将所述III族金属有机源混合前驱体涂覆于n型氮化物层上,在n型氮化物层上形成厚度为10nm~1000nm的III族金属有机源混合前驱体涂覆层; 4) In N2 atmosphere, apply the group III metal-organic source mixed precursor on the n-type nitride layer by spin coating, and form a group III metal with a thickness of 10nm to 1000nm on the n-type nitride layer Organic source mixed precursor coating layer;
    5)将具有III族金属有机源混合前驱体涂覆层的复合结构置于MOCVD生长设备的反应腔室中,反应腔室内的压力为100~600torr,通入III族金属有机源,所述III族金属有机源为III族有机化合物源,使所述反应腔室升温至500~1200℃,并通入V族元素源和还原性气体进行退火重结晶10s~100s,然后生长得到厚度为1~100nm的金属有机源插入层;5) Place the composite structure with the mixed precursor coating layer of group III metal-organic source in the reaction chamber of the MOCVD growth equipment, the pressure in the reaction chamber is 100-600 torr, feed the group III metal-organic source, and the III The group metal organic source is a group III organic compound source, the reaction chamber is heated to 500-1200°C, and the source of group V elements and reducing gas are introduced to carry out annealing and recrystallization for 10s-100s, and then grow to obtain a thickness of 1-200°C. 100nm metal-organic source insertion layer;
    6)在温度为700~950℃、压力为50~350torr的生长条件下,于所述金属有机源插入层表面形成厚度为10nm~500nm的量子垒修饰层;然后生长厚度为2~6nm的量子阱层,形成第一发光 层;6) Under the growth conditions of a temperature of 700-950°C and a pressure of 50-350 torr, a quantum barrier modification layer with a thickness of 10nm-500nm is formed on the surface of the metal-organic source insertion layer; and then a quantum barrier modification layer with a thickness of 2-6nm is grown. a well layer, forming a first light-emitting layer;
    7)在温度为750~900℃、压力为100~300torr的生长条件下,于所述量子阱层上生长氮化物多量子阱发光层,所述氮化物多量子阱发光层包括周期性重复交替生长的氮化物量子阱层和氮化物量子垒层,生长周期为1~20,所述氮化物量子阱层的厚度为2~6nm,所述氮化物量子垒层的厚度为6~20nm;7) Under the growth conditions of a temperature of 750-900° C. and a pressure of 100-300 torr, a nitride multi-quantum well light-emitting layer is grown on the quantum well layer, and the nitride multi-quantum well light-emitting layer includes periodically repeated alternating The grown nitride quantum well layer and nitride quantum barrier layer have a growth period of 1 to 20, the thickness of the nitride quantum well layer is 2 to 6 nm, and the thickness of the nitride quantum barrier layer is 6 to 20 nm;
    8)在温度为800~1000℃、压力为100~400torr的生长条件下,于所述氮化物多量子阱发光层上生长厚度为15~150nm的p型氮化物电子阻挡层;8) growing a p-type nitride electron blocking layer with a thickness of 15-150 nm on the nitride multi-quantum well light-emitting layer under the growth conditions of a temperature of 800-1000° C. and a pressure of 100-400 torr;
    9)在温度为800~1000℃、压力为100~400torr的生长条件下,于所述p型氮化物电子阻挡层上生长厚度为20~200nm的p型氮化物层,掺杂浓度为1×10 18cm -3~5×10 20cm -39) growing a p-type nitride layer with a thickness of 20-200 nm on the p-type nitride electron blocking layer under the growth conditions of a temperature of 800-1000° C. and a pressure of 100-400 torr, with a doping concentration of 1× 10 18 cm -3 ~5×10 20 cm -3 ;
    和/或,所述衬底包括蓝宝石、碳化硅、硅、氧化锌或氮化镓;And/or, the substrate comprises sapphire, silicon carbide, silicon, zinc oxide or gallium nitride;
    和/或,所述氮化物缓冲层、非故意掺杂氮化物层、n型氮化物层、氮化物多量子阱发光层、p型氮化物电子阻挡层、p型氮化物层的材质包括GaN、AlN、InN、InGaN、AlInN、AlGaN、AlInGaN中的任意一种或两种以上的组合;And/or, the material of the nitride buffer layer, the unintentionally doped nitride layer, the n-type nitride layer, the nitride multi-quantum well light-emitting layer, the p-type nitride electron blocking layer, and the p-type nitride layer includes GaN , AlN, InN, InGaN, AlInN, AlGaN, AlInGaN any one or a combination of two or more;
    和/或,所述制备方法包括:采用横向外延生长工艺生长所述量子垒修饰层;And/or, the preparation method includes: growing the quantum barrier modification layer by using a lateral epitaxial growth process;
    和/或,所述制备方法包括:采用纵向外延结合横向外延生长工艺生长所述量子垒修饰层。And/or, the preparation method includes: growing the quantum barrier modification layer by using a vertical epitaxy combined with a lateral epitaxy growth process.
  9. 根据权利要求6所述的制备方法,其特征在于,包括:The preparation method according to claim 6, is characterized in that, comprising:
    在衬底上依次生长氮化物缓冲层、非故意掺杂氮化物层、n型氮化物层、氮化物多量子阱发光层、p型氮化物电子阻挡层、p型氮化物前层;On the substrate, sequentially grow a nitride buffer layer, an unintentionally doped nitride layer, an n-type nitride layer, a nitride multi-quantum well light-emitting layer, a p-type nitride electron blocking layer, and a p-type nitride front layer;
    将所述III族金属有机源混合前驱体涂覆于p型氮化物前层上,得到III族金属有机源混合前驱体涂覆层,之后将具有III族金属有机源混合前驱体涂覆层的复合结构置于MOCVD反应腔室中,通入III族金属有机源,在V族元素源和还原性气体的混合气氛中进行退火重结晶,从而形成纳米材料和III-V族化合物纳米生长结构均匀分布的成核中心,得到金属有机源插入层;Coating the Group III metal-organic source mixed precursor on the p-type nitride front layer to obtain the Group III metal-organic source mixed precursor coating layer, and then applying the Group III metal-organic source mixed precursor coating layer The composite structure is placed in the MOCVD reaction chamber, and the Group III metal-organic source is introduced, and annealing and recrystallization are carried out in the mixed atmosphere of the V group element source and the reducing gas, so as to form nanomaterials and III-V compounds with a uniform nano-growth structure Distributed nucleation centers, resulting in metal-organic source insertion layers;
    在所述金属有机源插入层表面外延生长p型氮化物后层;epitaxially growing a p-type nitride rear layer on the surface of the metal-organic source insertion layer;
    以及,对所获外延结构进行退火处理,制得具有低欧姆接触p型氮化物的半导体外延片。And, performing annealing treatment on the obtained epitaxial structure to prepare a semiconductor epitaxial wafer with low ohmic contact p-type nitride.
  10. 根据权利要求9所述的制备方法,其特征在于,具体包括以下步骤:The preparation method according to claim 9, is characterized in that, specifically comprises the following steps:
    1)提供衬底,在温度为400~600℃的生长条件下,于所述衬底上生长厚度为20~60nm的氮化物缓冲层;1) providing a substrate, and growing a nitride buffer layer with a thickness of 20-60 nm on the substrate under the growth condition of a temperature of 400-600° C.;
    2)在温度为1040~1100℃、压力为100~300torr的生长条件下,于所述氮化物缓冲层上生长厚度为2~4μm的非故意掺杂氮化物层;2) growing an unintentionally doped nitride layer with a thickness of 2-4 μm on the nitride buffer layer under the growth conditions of a temperature of 1040-1100° C. and a pressure of 100-300 torr;
    3)在温度为1040~1070℃、压力为100~200torr的生长条件下,于所述非故意掺杂氮化物层上生长厚度为2~4μm的n型氮化物层,掺杂浓度为2×10 18cm -3~5×10 19cm -33) growing an n-type nitride layer with a thickness of 2-4 μm on the unintentionally doped nitride layer under the growth conditions of a temperature of 1040-1070° C. and a pressure of 100-200 torr, with a doping concentration of 2× 10 18 cm -3 ~5×10 19 cm -3 ;
    4)在温度为750~900℃、压力为100~300torr的生长条件下,于所述n型氮化物层上生长氮化物多量子阱发光层,所述氮化物多量子阱发光层包括周期性重复交替生长的氮化物量子阱层和氮化物量子垒层,生长周期为1~20,所述氮化物量子阱层的厚度为2~6nm,所述氮化物量子垒层的厚度为6~20nm;4) Under the growth conditions of a temperature of 750-900° C. and a pressure of 100-300 torr, a nitride multi-quantum well light-emitting layer is grown on the n-type nitride layer, and the nitride multi-quantum well light-emitting layer includes a periodic The nitride quantum well layer and the nitride quantum barrier layer are repeatedly grown alternately, the growth period is 1-20, the thickness of the nitride quantum well layer is 2-6nm, and the thickness of the nitride quantum barrier layer is 6-20nm ;
    5)在温度为800~1000℃、压力为100~400torr的生长条件下,于所述氮化物多量子阱发光层上生长厚度为15~150nm的p型氮化物电子阻挡层;5) growing a p-type nitride electron blocking layer with a thickness of 15-150 nm on the nitride multi-quantum well light-emitting layer under the growth conditions of a temperature of 800-1000° C. and a pressure of 100-400 torr;
    6)在温度为800~1000℃、压力为100~400torr的生长条件下,于所述p型氮化物电子阻挡层上生长厚度为20~200nm的p型氮化物前层,掺杂浓度为1×10 18cm -3~5×10 20cm -36) growing a p-type nitride front layer with a thickness of 20-200 nm on the p-type nitride electron blocking layer under the growth conditions of a temperature of 800-1000° C. and a pressure of 100-400 torr, with a doping concentration of 1 ×10 18 cm -3 ~5×10 20 cm -3 ;
    7)在N 2气氛中,采用旋涂法将所述III族金属有机源混合前驱体涂覆于p型氮化物前层上,在p型氮化物前层上形成厚度为10~1000nm的III族金属有机源混合前驱体涂覆层; 7) In N2 atmosphere, apply the group III metal-organic source mixed precursor on the p-type nitride front layer by spin coating, and form a III layer with a thickness of 10-1000 nm on the p-type nitride front layer. Group metal-organic source mixed precursor coating layer;
    8)将具有III族金属有机源混合前驱体涂覆层的复合结构置于MOCVD生长设备的反应腔室中,反应腔室内的压力为100~600torr,通入III族金属有机源,所述III族金属有机源为III族有机化合物源,使所述反应腔室升温至500~1200℃,并通入V族元素源和还原性气体进行退火重结晶10s~100s,然后生长得到厚度为1~100nm的金属有机源插入层;8) Place the composite structure with the mixed precursor coating layer of group III metal-organic source in the reaction chamber of the MOCVD growth equipment, the pressure in the reaction chamber is 100-600 torr, and the group III metal-organic source is introduced, and the group III The group metal organic source is a group III organic compound source, the reaction chamber is heated to 500-1200°C, and the source of group V elements and reducing gas are introduced to carry out annealing and recrystallization for 10s-100s, and then grow to obtain a thickness of 1-200°C. 100nm metal-organic source insertion layer;
    9)在温度为800~1000℃、压力为100~400torr的生长条件下,于所述金属有机源插入层上生长厚度为2~20nm的p型氮化物后层,掺杂浓度为1×10 18cm -3~5×10 20cm -39) Under the growth conditions of a temperature of 800-1000° C. and a pressure of 100-400 torr, a p-type nitride rear layer with a thickness of 2-20 nm is grown on the metal-organic source insertion layer, and the doping concentration is 1×10 18 cm -3 ~5×10 20 cm -3 ;
    10)将所获外延结构置于包含氧化性气体的混合气氛中,于350~950℃进行退火处理1~60min,制得所述半导体外延片;10) placing the obtained epitaxial structure in a mixed atmosphere containing an oxidizing gas, and performing annealing treatment at 350-950° C. for 1-60 minutes to obtain the semiconductor epitaxial wafer;
    和/或,所述衬底包括蓝宝石、碳化硅、硅、氧化锌或氮化镓;And/or, the substrate comprises sapphire, silicon carbide, silicon, zinc oxide or gallium nitride;
    和/或,所述氮化物缓冲层、非故意掺杂氮化物层、n型氮化物层、氮化物多量子阱发光 层、p型氮化物电子阻挡层、p型氮化物前层、p型氮化物后层的材质包括GaN、AlN、InN、InGaN、AlInN、AlGaN、AlInGaN中的任意一种或两种以上的组合。And/or, the nitride buffer layer, unintentionally doped nitride layer, n-type nitride layer, nitride multi-quantum well light-emitting layer, p-type nitride electron blocking layer, p-type nitride front layer, p-type The material of the nitride rear layer includes any one or a combination of two or more of GaN, AlN, InN, InGaN, AlInN, AlGaN, AlInGaN.
  11. 根据权利要求6所述的制备方法,其特征在于,包括:The preparation method according to claim 6, is characterized in that, comprising:
    在衬底上依次生长氮化物缓冲层和非故意掺杂氮化物层;sequentially growing a nitride buffer layer and an unintentionally doped nitride layer on the substrate;
    将所述III族金属有机源混合前驱体涂覆于非故意掺杂氮化物层上,得到III族金属有机源混合前驱体涂覆层,之后将具有III族金属有机源混合前驱体涂覆层的复合结构置于MOCVD反应腔室中,通入III族金属有机源,在V族元素源和还原性气体的混合气氛中进行退火重结晶,从而形成纳米材料和III-V族化合物纳米生长结构均匀分布的成核中心,得到金属有机源插入层;Coating the group III metal-organic source mixed precursor on the unintentionally doped nitride layer to obtain the group III metal-organic source mixed precursor coating layer, and then coating the group III metal-organic source mixed precursor coating layer The composite structure is placed in the MOCVD reaction chamber, and the Group III metal-organic source is introduced, and annealing and recrystallization are performed in the mixed atmosphere of the V group element source and the reducing gas, thereby forming nanomaterials and III-V compound nano-growth structures Uniformly distributed nucleation centers, resulting in metal-organic source insertion layers;
    以及,在所述金属有机源插入层上继续生长n型氮化物层、氮化物多量子阱发光层、p型氮化物电子阻挡层、p型氮化物层,制得低应力量子阱发光层的高光效半导体外延片。And, continue to grow n-type nitride layer, nitride multi-quantum well light-emitting layer, p-type nitride electron blocking layer, p-type nitride layer on the metal-organic source insertion layer to obtain the low-stress quantum well light-emitting layer High-efficiency semiconductor epitaxial wafers.
  12. 根据权利要求11所述的制备方法,其特征在于,具体包括以下步骤:The preparation method according to claim 11, is characterized in that, specifically comprises the following steps:
    1)提供衬底,在温度为400~600℃的生长条件下,于所述衬底上生长厚度为20~60nm的氮化物缓冲层;1) providing a substrate, and growing a nitride buffer layer with a thickness of 20-60 nm on the substrate under the growth condition of a temperature of 400-600° C.;
    2)在温度为1040~1100℃、压力为100~300torr的生长条件下,于所述氮化物缓冲层上生长厚度为2~4μm的非故意掺杂氮化物层;2) growing an unintentionally doped nitride layer with a thickness of 2-4 μm on the nitride buffer layer under the growth conditions of a temperature of 1040-1100° C. and a pressure of 100-300 torr;
    3)在N 2气氛中,采用旋涂法将所述III族金属有机源混合前驱体涂覆于非故意掺杂氮化物层上,在非故意掺杂氮化物层形成厚度为10nm~1000nm的III族金属有机源混合前驱体涂覆层; 3) In N2 atmosphere, apply the group III metal-organic source mixed precursor on the unintentionally doped nitride layer by spin coating, and form a layer with a thickness of 10nm to 1000nm on the unintentionally doped nitride layer. Group III metal-organic source mixed precursor coating layer;
    4)将具有III族金属有机源混合前驱体涂覆层的复合结构置于MOCVD生长设备的反应腔室中,反应腔室内的压力为100~600torr,通入III族金属有机源,所述III族金属有机源为III族有机化合物源,使所述反应腔室升温至500~1200℃,并通入V族元素源和还原性气体进行退火重结晶10s~100s,然后生长得到厚度为1~100nm的金属有机源插入层;4) Place the composite structure with the mixed precursor coating layer of group III metal-organic source in the reaction chamber of the MOCVD growth equipment, the pressure in the reaction chamber is 100-600 torr, and the group III metal-organic source is introduced, and the group III The group metal organic source is a group III organic compound source, the reaction chamber is heated to 500-1200°C, and the source of group V elements and reducing gas are introduced to carry out annealing and recrystallization for 10s-100s, and then grow to obtain a thickness of 1-200°C. 100nm metal-organic source insertion layer;
    5)在温度为1040~1070℃、压力为100~200torr的生长条件下,于所述金属有机源插入层上生长厚度为2~4μm的n型氮化物层,掺杂浓度为2×10 18cm -3~5×10 19cm -35) growing an n-type nitride layer with a thickness of 2-4 μm on the metal-organic source insertion layer under the growth conditions of a temperature of 1040-1070° C. and a pressure of 100-200 torr, with a doping concentration of 2×10 18 cm -3 ~5×10 19 cm -3 ;
    6)在温度为750~900℃、压力为100~300torr的生长条件下,于所述n型氮化物层上生长 氮化物多量子阱发光层,所述氮化物多量子阱发光层包括周期性重复交替生长的氮化物量子阱层和氮化物量子垒层,生长周期为1~20,所述氮化物量子阱层的厚度为2~6nm,所述氮化物量子垒层的厚度为6~20nm;6) Under the growth conditions of a temperature of 750-900° C. and a pressure of 100-300 torr, a nitride multi-quantum well light-emitting layer is grown on the n-type nitride layer, and the nitride multi-quantum well light-emitting layer includes a periodic The nitride quantum well layer and the nitride quantum barrier layer are repeatedly grown alternately, the growth period is 1-20, the thickness of the nitride quantum well layer is 2-6nm, and the thickness of the nitride quantum barrier layer is 6-20nm ;
    7)在温度为800~1000℃、压力为100~400torr的生长条件下,于所述氮化物多量子阱发光层上生长厚度为15~150nm的p型氮化物电子阻挡层;7) growing a p-type nitride electron blocking layer with a thickness of 15-150 nm on the nitride multi-quantum well light-emitting layer under the growth conditions of a temperature of 800-1000° C. and a pressure of 100-400 torr;
    8)在温度为800~1000℃、压力为100~400torr的生长条件下,于所述p型氮化物电子阻挡层上生长厚度为20~200nm的p型氮化物层,掺杂浓度为1×10 18cm -3~5×10 20cm -38) growing a p-type nitride layer with a thickness of 20-200 nm on the p-type nitride electron blocking layer under the growth conditions of a temperature of 800-1000° C. and a pressure of 100-400 torr, with a doping concentration of 1× 10 18 cm -3 ~5×10 20 cm -3 ;
    和/或,所述衬底包括蓝宝石、碳化硅、硅、氧化锌或氮化镓;And/or, the substrate comprises sapphire, silicon carbide, silicon, zinc oxide or gallium nitride;
    和/或,所述氮化物缓冲层、非故意掺杂氮化物层、n型氮化物层、氮化物多量子阱发光层、p型氮化物电子阻挡层、p型氮化物层的材质包括GaN、AlN、InN、InGaN、AlInN、AlGaN、AlInGaN中的任意一种或两种以上的组合。And/or, the material of the nitride buffer layer, the unintentionally doped nitride layer, the n-type nitride layer, the nitride multi-quantum well light-emitting layer, the p-type nitride electron blocking layer, and the p-type nitride layer includes GaN , AlN, InN, InGaN, AlInN, AlGaN, AlInGaN any one or a combination of two or more.
  13. 由权利要求1-5中任一项所述方法制备的半导体外延片,所述的半导体外延片包括衬底,所述衬底上依次形成有应力释放缓冲层和半导体外延结构;其中,所述应力释放缓冲层由覆设在衬底表面的III族金属有机源混合前驱体涂覆层经退火重结晶形成。The semiconductor epitaxial wafer prepared by the method according to any one of claims 1-5, the semiconductor epitaxial wafer comprises a substrate on which a stress release buffer layer and a semiconductor epitaxial structure are sequentially formed; wherein, the The stress release buffer layer is formed by annealing and recrystallizing the Group III metal-organic source mixed precursor coating layer covering the surface of the substrate.
  14. 根据权利要求13所述的半导体外延片,其特征在于:所述半导体外延片为发光二极管外延片,所述发光二极管外延片包括衬底以及依次位于其上的应力释放缓冲层、非故意掺杂氮化物层、n型氮化物层、发光层、电子阻挡层、p型氮化物层;The semiconductor epitaxial wafer according to claim 13, characterized in that: the semiconductor epitaxial wafer is a light-emitting diode epitaxial wafer, and the light-emitting diode epitaxial wafer includes a substrate, a stress relief buffer layer sequentially located thereon, unintentional doping Nitride layer, n-type nitride layer, light emitting layer, electron blocking layer, p-type nitride layer;
    和/或,所述非故意掺杂氮化物层为厚度为1~4μm的非故意掺杂GaN层;And/or, the unintentionally doped nitride layer is an unintentionally doped GaN layer with a thickness of 1-4 μm;
    和/或,所述n型氮化物层为厚度为1~4μm的n型GaN层,Si的掺杂浓度为2×10 18cm - 3~5×10 19cm -3And/or, the n-type nitride layer is an n-type GaN layer with a thickness of 1-4 μm, and the doping concentration of Si is 2×10 18 cm −3 to 5 ×10 19 cm −3 ;
    和/或,所述发光层为InGaN/GaN多量子阱发光层,所述InGaN/GaN多量子阱发光层包括周期性重复交替生长的InGaN量子阱层和GaN量子垒层,重复周期为1~20,所述InGaN量子阱层的厚度为2~6nm,所述GaN量子垒层的厚度为6~20nm;And/or, the light-emitting layer is an InGaN/GaN multi-quantum well light-emitting layer, and the InGaN/GaN multi-quantum well light-emitting layer includes InGaN quantum well layers and GaN quantum barrier layers that are periodically and alternately grown, and the repetition period is 1- 20. The InGaN quantum well layer has a thickness of 2-6 nm, and the GaN quantum barrier layer has a thickness of 6-20 nm;
    和/或,所述电子阻挡层为厚度为15~150nm的p型AlGaN电子阻挡层;And/or, the electron blocking layer is a p-type AlGaN electron blocking layer with a thickness of 15-150 nm;
    和/或,所述p型氮化物层为厚度为20~200nm的p型GaN层,Mg的掺杂浓度为1×10 18cm -3~5×10 20cm -3And/or, the p-type nitride layer is a p-type GaN layer with a thickness of 20-200 nm, and the doping concentration of Mg is 1×10 18 cm −3 to 5×10 20 cm −3 .
  15. 由权利要求1-3、6中任一项所述方法制备的半导体外延片,所述半导体外延片包括衬底、氮化物缓冲层、非故意掺杂氮化物层、n型氮化物层、氮化物多量子阱发光层、p型氮化物电子阻挡层、p型氮化物层,所述非故意掺杂氮化物层、n型氮化物层、p型氮化物层中的至少任一者表面形成有金属有机源插入层,所述金属有机源插入层由覆设在其表面的III族金属有机源混合前驱体涂覆层经退火重结晶形成。The semiconductor epitaxial wafer prepared by the method according to any one of claims 1-3, 6, said semiconductor epitaxial wafer comprising a substrate, a nitride buffer layer, an unintentionally doped nitride layer, an n-type nitride layer, a nitrogen Compound multi-quantum well light-emitting layer, p-type nitride electron blocking layer, p-type nitride layer, at least any one of the non-intentionally doped nitride layer, n-type nitride layer, p-type nitride layer is formed on the surface There is a metal-organic source insertion layer, and the metal-organic source insertion layer is formed by annealing and recrystallization of the Group III metal-organic source mixed precursor coating layer covered on its surface.
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