WO2023091097A1 - A dynamic mold system - Google Patents

A dynamic mold system Download PDF

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Publication number
WO2023091097A1
WO2023091097A1 PCT/TR2021/051238 TR2021051238W WO2023091097A1 WO 2023091097 A1 WO2023091097 A1 WO 2023091097A1 TR 2021051238 W TR2021051238 W TR 2021051238W WO 2023091097 A1 WO2023091097 A1 WO 2023091097A1
Authority
WO
WIPO (PCT)
Prior art keywords
mold
manufacturing industry
mold system
molds
parts
Prior art date
Application number
PCT/TR2021/051238
Other languages
French (fr)
Inventor
Ibrahim Yilmaz
Original Assignee
Icf Solar Muhendislik A.S.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Icf Solar Muhendislik A.S. filed Critical Icf Solar Muhendislik A.S.
Priority to PCT/TR2021/051238 priority Critical patent/WO2023091097A1/en
Publication of WO2023091097A1 publication Critical patent/WO2023091097A1/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/30Mounting, exchanging or centering
    • B29C33/308Adjustable moulds

Definitions

  • the present invention relates to a mold system that can be reused and reshaped according to a new part for manufacturing industry using mold making or molds.
  • mold or mold making The tools that allow for producing materials by saving time and manpower in the desired shape and form within the defined limits are defined as mold or mold making. Mold productions are made in a serial manner and so as to minimize material waste by means of the advanced technological machines.
  • the molds used for the production of parts by casting or for the production of models before casting are produced specifically for the part mold of which is desired to be made. It is mandatory to produce a new mold for each individual part. Each mold is produced on behalf of the requesting company by the mold manufacturers after the drawing thereof is made. When the company using the mold desires to produce a different design, the previous mold is scrapped and cannot be used in any way. In addition to all these, molds are supplied with high costs. This situation has a negative impact on the supply, efficient use, and scrap material for the companies that perform continuous production.
  • the invention numbered “TR2019/10792” that is the subject of the application relates to an automatic molding machine that provides the production of hot head, feeder jacket, refractory plate materials produced for use in steel plants and foundries in the manufacturing industry and makes vacuum forming through vacuum chambers with double chambers/channels.
  • the invention which is the subject of the application numbered "EP2740577B1" relates to a new method for the production of a mold part, which allows applying the method in a simple way as well as being environmentally friendly.
  • a new type of mold part is proposed by the invention.
  • the mold required for the part or model to be produced with a mold is produced only for the relevant part with the machining method, and the mold is scrapped when the production of the relevant part is ended.
  • the mold system which is the subject of the invention, the mold can be reused and reshaped according to a new part, by means of the design of the system.
  • the present invention relates to a mold system that can be reused and reshaped according to a new part for manufacturing industry using mold making or molds.
  • the most important object of the present invention is to ensure that the mold can be reused and reshaped according to a new part.
  • Another object of the present invention is to provide sliding/movable parts of the mold. In this way, the mold can be reshaped according to a new part.
  • Another object of the present invention is to allow for forming the negative of the relevant geometry to be produced on the inner surface by means of the sliding/movable parts. Thus, there is no deterioration in the shape of the part since the main part is not formed by machining.
  • Figure 1 illustrates the isometric view of the mold system of the present invention.
  • Figure 2 illustrates the isometric view of the mold system of the present invention.
  • Figure 3 illustrates the isometric view of the mold system of the present invention.
  • Figure 4 illustrates the isometric view of the mold block of the present invention.
  • Figure 5 illustrates the isometric view of the mold block of the present invention.
  • Figure 6 illustrates the isometric view of the mold block of the present invention.
  • Figure 7 illustrates the top view of the mold system of the present invention.
  • the present invention relates to a mold system that can be reused and reshaped according to a new part for manufacturing industry using mold making or molds.
  • the mold system of the present invention has the feature of being reusable and reshaped according to a new part. Unlike the molds produced in a solid and rigid structure in the state of the art, there are sliding/movable parts in the mold system of the present invention. There is no deterioration in the shape of the part since the main part is not formed by machining. The negative of the relevant geometry to be produced on the inner surface is formed by means of the sliding/movable parts. Processes that require constant costs such as material shortage, scrapping of the mold, re-production of molds are eliminated since the relevant parts can be restructured after the production need is met.
  • the mold system comprises two mold blocks (100).
  • the mold block (100) comprises a smooth movable part (110) that can move independently of each other in parallel within each block, and that have identical features, and a frame (120) that allows for fixing said moving parts (110).
  • the frame (120) ensures that the moving parts (110) are fixed by enclosing them and holding them together.
  • the moving part (110) is the smooth parts that can move parallel and independently from each other.
  • the moving part (110) can move with external intervention.
  • a surface topography is formed on the inside of the mold block (100).
  • these parts can reveal the cavity of the part to be produced on the inner surface of the mold block (100) by means of the axial movement.
  • the mold blocks (100) when the mold blocks (100) are closed by placing the part mold of which is desired to be made between two mold blocks (100), the cavity remaining inside contains the dimensional properties of the part to be produced in the mold. By filling the gap that is formed, the desired part will be obtained. After this process, it will be possible to start to produce a new part with a different size and shape with restructuring the mold blocks (100).
  • the part, mold of which is desired to be made is placed between two mold blocks (100), which have moving parts (110) that are kept fixed by the frame (120) and that have identical features and can move independently parallel to each other, the surface topography is formed with the movement of the moving parts (110).
  • the desired part is obtained by filling this surface topography formed between two mold blocks (100).
  • the moving parts (110) return to their original state and be used again to produce a new part mold.

Abstract

The present invention relates to a mold system that can be reused and reshaped according to a new part for manufacturing industry using mold making or molds.

Description

A DYNAMIC MOLD SYSTEM
DESCRIPTION
Technical Field of the Invention
The present invention relates to a mold system that can be reused and reshaped according to a new part for manufacturing industry using mold making or molds.
State of the Art
The tools that allow for producing materials by saving time and manpower in the desired shape and form within the defined limits are defined as mold or mold making. Mold productions are made in a serial manner and so as to minimize material waste by means of the advanced technological machines.
In the state of the art, the molds used for the production of parts by casting or for the production of models before casting are produced specifically for the part mold of which is desired to be made. It is mandatory to produce a new mold for each individual part. Each mold is produced on behalf of the requesting company by the mold manufacturers after the drawing thereof is made. When the company using the mold desires to produce a different design, the previous mold is scrapped and cannot be used in any way. In addition to all these, molds are supplied with high costs. This situation has a negative impact on the supply, efficient use, and scrap material for the companies that perform continuous production.
In the state of the art, the invention numbered “TR2019/10792” that is the subject of the application relates to an automatic molding machine that provides the production of hot head, feeder jacket, refractory plate materials produced for use in steel plants and foundries in the manufacturing industry and makes vacuum forming through vacuum chambers with double chambers/channels. In the state of the art, the invention, which is the subject of the application numbered "EP2740577B1" relates to a new method for the production of a mold part, which allows applying the method in a simple way as well as being environmentally friendly. In addition, a new type of mold part is proposed by the invention. A method is proposed for manufacturing a molded part, in particular a plate-shaped mold part, from a composite plate, in which at the first stage the composite material is produced by mixing metal chips and sodium silicate as the starting components with each other in a given mixing proportions, in the second stage the composite material is injected into a press mold, and in the third stage is pressed.
Therefore, in the state of the art, the mold required for the part or model to be produced with a mold is produced only for the relevant part with the machining method, and the mold is scrapped when the production of the relevant part is ended. On the other hand, in the mold system, which is the subject of the invention, the mold can be reused and reshaped according to a new part, by means of the design of the system.
Consequently, the disadvantages disclosed above and the inadequacy of available solutions in this regard necessitated making an improvement in the relevant technical field.
Objects of the Invention
The present invention relates to a mold system that can be reused and reshaped according to a new part for manufacturing industry using mold making or molds.
The most important object of the present invention is to ensure that the mold can be reused and reshaped according to a new part.
Another object of the present invention is to provide sliding/movable parts of the mold. In this way, the mold can be reshaped according to a new part.
Another object of the present invention is to allow for forming the negative of the relevant geometry to be produced on the inner surface by means of the sliding/movable parts. Thus, there is no deterioration in the shape of the part since the main part is not formed by machining.
Structural and characteristic features of the present invention as well as all advantages thereof will be understood more clearly from the figures disclosed below and from the detailed description provided by making references to said figures. Therefore, the assessment should be made by taking these figures and the detailed description into consideration.
Description of the Figures
Figure 1 illustrates the isometric view of the mold system of the present invention.
Figure 2 illustrates the isometric view of the mold system of the present invention.
Figure 3 illustrates the isometric view of the mold system of the present invention.
Figure 4 illustrates the isometric view of the mold block of the present invention.
Figure 5 illustrates the isometric view of the mold block of the present invention.
Figure 6 illustrates the isometric view of the mold block of the present invention.
Figure 7 illustrates the top view of the mold system of the present invention.
Description of Elements/Parts of the Invention
100. Mold block
110. Moving part
120. Frame Detailed Description of the Invention
The present invention relates to a mold system that can be reused and reshaped according to a new part for manufacturing industry using mold making or molds.
The mold system of the present invention has the feature of being reusable and reshaped according to a new part. Unlike the molds produced in a solid and rigid structure in the state of the art, there are sliding/movable parts in the mold system of the present invention. There is no deterioration in the shape of the part since the main part is not formed by machining. The negative of the relevant geometry to be produced on the inner surface is formed by means of the sliding/movable parts. Processes that require constant costs such as material shortage, scrapping of the mold, re-production of molds are eliminated since the relevant parts can be restructured after the production need is met.
The mold system comprises two mold blocks (100). The mold block (100) comprises a smooth movable part (110) that can move independently of each other in parallel within each block, and that have identical features, and a frame (120) that allows for fixing said moving parts (110).
The frame (120) ensures that the moving parts (110) are fixed by enclosing them and holding them together.
The moving part (110) is the smooth parts that can move parallel and independently from each other. The moving part (110) can move with external intervention. As a result of this movement, a surface topography is formed on the inside of the mold block (100). Instead of shaping the mold by machining, these parts can reveal the cavity of the part to be produced on the inner surface of the mold block (100) by means of the axial movement.
In the mold system, when the mold blocks (100) are closed by placing the part mold of which is desired to be made between two mold blocks (100), the cavity remaining inside contains the dimensional properties of the part to be produced in the mold. By filling the gap that is formed, the desired part will be obtained. After this process, it will be possible to start to produce a new part with a different size and shape with restructuring the mold blocks (100).
Since all moving parts (110) are independent, they can be controlled by any external control mechanism. It is also possible to add desired additional parts (core, cooler, etc.) between the mold block (100).
In the working principle of the system in the present invention, when the part, mold of which is desired to be made is placed between two mold blocks (100), which have moving parts (110) that are kept fixed by the frame (120) and that have identical features and can move independently parallel to each other, the surface topography is formed with the movement of the moving parts (110). The desired part is obtained by filling this surface topography formed between two mold blocks (100). When the work with this mold block (100) is finished, the moving parts (110) return to their original state and be used again to produce a new part mold.

Claims

1. A mold system for manufacturing industry using molds, characterized in that, it comprises;
- at least one mold block (100) that forms a cavity by connecting the moving parts (110) and the frame (120), that allows for producing the part by filling the part mold of which is desired to be made into this cavity, that comprises more than one moving part (110) with identical features that can move independently of each other and form a surface topography on the inside of the mold block (100) by being moved with the pressure applied externally, and
- at least one frame (120) that allows for fixing moving parts (110) by enclosing them and holding them together
2. A mold system for manufacturing industry using molds according to Claim 1 , characterized in that, it comprises a moving part (110) that enables movement with external intervention.
3. A mold system for manufacturing industry using molds according to Claim 1 , characterized in that, it comprises a moving part (110) that allows for revealing the cavity of the part desired to be produced on the inner surface of the mold block (100) by means of the axial movement created by the part mold of which is desired to be made
4. A mold system for manufacturing industry using molds according to Claim 1 , characterized in that, at least two mold blocks (100) are used for manufacturing geometric parts with an uneven surface.
5. A mold system for manufacturing industry using molds according to Claim 1 , characterized in that, it comprises two mold blocks (100) that allow for adding cores and coolers between them.
PCT/TR2021/051238 2021-11-19 2021-11-19 A dynamic mold system WO2023091097A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PCT/TR2021/051238 WO2023091097A1 (en) 2021-11-19 2021-11-19 A dynamic mold system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/TR2021/051238 WO2023091097A1 (en) 2021-11-19 2021-11-19 A dynamic mold system

Publications (1)

Publication Number Publication Date
WO2023091097A1 true WO2023091097A1 (en) 2023-05-25

Family

ID=86397597

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/TR2021/051238 WO2023091097A1 (en) 2021-11-19 2021-11-19 A dynamic mold system

Country Status (1)

Country Link
WO (1) WO2023091097A1 (en)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004025858A (en) * 2002-05-09 2004-01-29 Nalux Co Ltd Molding equipment
US20140120195A1 (en) * 2012-09-26 2014-05-01 Yamandu Zavish Ploskonka Three Dimensional Contour Shaping Apparatus
WO2019034312A1 (en) * 2017-08-14 2019-02-21 Inl - International Iberian Nanotechnology Laboratory Mold, method for forming a molded component and methods for providing a mold

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004025858A (en) * 2002-05-09 2004-01-29 Nalux Co Ltd Molding equipment
US20140120195A1 (en) * 2012-09-26 2014-05-01 Yamandu Zavish Ploskonka Three Dimensional Contour Shaping Apparatus
WO2019034312A1 (en) * 2017-08-14 2019-02-21 Inl - International Iberian Nanotechnology Laboratory Mold, method for forming a molded component and methods for providing a mold

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