WO2023090851A1 - Shim for die coater, and die coater comprising same - Google Patents

Shim for die coater, and die coater comprising same Download PDF

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Publication number
WO2023090851A1
WO2023090851A1 PCT/KR2022/018089 KR2022018089W WO2023090851A1 WO 2023090851 A1 WO2023090851 A1 WO 2023090851A1 KR 2022018089 W KR2022018089 W KR 2022018089W WO 2023090851 A1 WO2023090851 A1 WO 2023090851A1
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WO
WIPO (PCT)
Prior art keywords
groove
die coater
fastening
shim
block
Prior art date
Application number
PCT/KR2022/018089
Other languages
French (fr)
Korean (ko)
Inventor
안광전
김근회
홍택환
사의석
Original Assignee
주식회사 엘지에너지솔루션
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by 주식회사 엘지에너지솔루션 filed Critical 주식회사 엘지에너지솔루션
Priority to DE212022000173.7U priority Critical patent/DE212022000173U1/en
Publication of WO2023090851A1 publication Critical patent/WO2023090851A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • B05C5/0254Coating heads with slot-shaped outlet
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C9/00Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
    • B05C9/06Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying two different liquids or other fluent materials, or the same liquid or other fluent material twice, to the same side of the work
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/04Processes of manufacture in general
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/04Processes of manufacture in general
    • H01M4/0402Methods of deposition of the material
    • H01M4/0404Methods of deposition of the material by coating on electrode collectors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • B05C5/027Coating heads with several outlets, e.g. aligned transversally to the moving direction of a web to be coated
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the present invention relates to a shim for a die coater, and a die coater including the same, and in detail, in a shim for a die coater used to form a coating pattern on a current collector, according to the coating pattern, the flow of slurry is divided into several It relates to a shim for a die coater in which a guide block to be used is detachably provided in a main body of the shim, and a die coater including the same.
  • an electrode assembly is stored in a battery case, an electrolyte is injected, and then sealed.
  • the electrode assembly is manufactured by gathering unit cells stacked in a three-layer structure or a five-layer structure with a separator interposed between the positive electrode and the negative electrode.
  • Such an anode or cathode electrode may be manufactured by applying the slurry to a current collector, then drying and pressing the slurry. To apply this slurry, a die coater is used.
  • the die coater uses a non-pulsation pump or a piston pump to apply fluid (e.g., slurry, adhesive, hard coating agent, ceramic etc.) through a discharge port provided between the upper and lower dies.
  • fluid e.g., slurry, adhesive, hard coating agent, ceramic etc.
  • FIG. 1 is a front view of a shim 20 for a conventional die coater.
  • a die coater used in manufacturing an electrode continuously applies slurry to a current collector in a certain direction for a long time.
  • a die coater shim 20 is interposed between the upper die and the lower die in the die coater.
  • the slurry coating part may be formed long along the direction of movement of the current collector, and may be formed in a stripe pattern in which coated parts and uncoated parts are alternately arranged on the current collector.
  • a plurality of guides for forming a plurality of slits 23 through which the slurry is discharged to form a coating portion in the die coater shim 20 ( 22) is provided.
  • the guide 22 is integrally formed with the conventional die coater shim 20, when the coating pattern is changed, the die coater shim 20 itself needs to be replaced in the die coater. Accordingly, since the entire shim 20 for the die coater needs to be manufactured, there is a problem in that replacement cost increases when the coating pattern is changed.
  • the present invention is a shim for a die coater used to form a coating pattern on a current collector, and a shim for a die coater in which a guide block used to divide the flow of slurry into several parts according to the coating pattern is detachably installed on the body and includes the same It is a problem to be solved to provide a die coater that does.
  • an object of the present invention is to provide a shim for a die coater and a die coater including the same, which can easily adjust the width of a coated portion and an uncoated portion applied on a current collector through a guide block.
  • an object of the present invention is to provide a shim for a die coater and a die coater including the same, which can reduce the cost required to replace a shim for a die coater according to a coating pattern of a current collector.
  • a shim for a die coater is mounted on a die coater for applying slurry to a current collector and forms a coating pattern.
  • the guide block may include a block fastening part inserted into the fastening groove and a guide part extending from the block fastening part toward the main slit, and when the block fastening part is inserted into the fastening groove, the guide part guides the main slit. It can be divided into two sub slits.
  • a boundary area between the guide part and the block fastening part may be rounded with a predetermined curvature.
  • the block fastening part has a first surface provided with the guide portion, a width wider than the width of the first surface, and a second surface in an opposite direction to the first surface, one side of the first surface and the second surface. It may include a first inclined surface connecting one side of the and a second inclined surface connecting the other side of the first surface and the other side of the second surface.
  • the first surface may be placed on the same plane as the base part of the main body, and the second surface may contact the bottom surface of the fastening groove.
  • the block fastening part may have an end of the first inclined surface connected to one side of the second surface and an end of the second inclined surface connected to the other side of the second surface rounded to a predetermined curvature.
  • the guide block may be provided to divide the main slot into two sub-slits having the same size.
  • the fastening groove extends from one side of the bottom surface of the groove recessed into the installation surface of the base portion facing the main slit and from one side of the bottom surface of the groove to the installation surface of the base portion, and is inclined with respect to the installation surface of the base portion. It may include a second groove side surface that extends from the first groove side surface and the other side of the groove bottom surface to the installation surface of the base part and is inclined with respect to the base part.
  • the fastening groove may be provided with a width gradually increasing from an installation surface of the base part to a bottom surface of the groove.
  • first groove side surface of the fastening groove may be provided parallel to the first inclined surface so as to come into contact with the first inclined surface that is one side surface of the block fastening part
  • second groove side surface of the fastening groove is the other side surface of the block fastening part. It may be provided parallel to the second inclined surface so as to come into contact with the second inclined surface.
  • the first connection portion connecting the first groove side surface and the groove bottom surface and the second connection portion connecting the second groove side surface and the groove bottom surface are rounded with a predetermined curvature.
  • the fastening groove may include a first wing portion provided in a boundary region between the installation surface of the base portion and the first groove-side surface, and a second wing portion provided in a boundary region between the installation surface of the base portion and the second groove-side surface.
  • first wing and the second wing may be provided facing each other toward the inner space of the fastening groove.
  • first wing portion may be provided such that a thickness decreases along a direction toward the second wing portion, and a thickness of the second wing portion decreases along a direction toward the first wing portion.
  • first wing and the second wing may have a symmetrical shape with respect to the guide block.
  • a first die, a second die forming a discharge port together with the first die, and a shim for a die coater disposed between the first die and the second die and guiding the slurry to the discharge port A die coater is provided.
  • the shim for the die coater is detachably mounted in a main body having one or more main slits open toward the discharge port, one or more fastening grooves provided in the main body, and the fastening grooves, and the flow of the slurry passing through the main slits is controlled by at least two It includes a guide block that divides into two flows.
  • the die coater shim and the die coater including the die coater related to at least one embodiment of the present invention have the following effects.
  • a guide block used to divide the flow of slurry into several parts according to the coating pattern is provided to be detachably mounted on the main body of the shim.
  • the position of the guide block can be adjusted or the guide block can be easily replaced.
  • the present invention mounts a guide block to match the coating pattern of the current collector or adjusts the position of the guide block, thereby increasing the width and height of the coated portion of the current collector. The width of the uncoated part can be adjusted.
  • 1 is a front view of a conventional die coater core.
  • FIG. 2 is a diagram schematically illustrating a process of applying a slurry to a current collector using a die coater according to an embodiment of the present invention.
  • FIG. 3 schematically shows a sectional view along X-X in FIG. 2 .
  • FIG. 4 schematically illustrates an exploded perspective view of a die coater according to an embodiment of the present invention.
  • FIG. 5 schematically illustrates a front view of a shim for a die coater according to an embodiment of the present invention.
  • Figure 6 schematically illustrates a main body provided with a fastening groove according to an embodiment of the present invention.
  • FIG. 7 schematically illustrates the structure of a guide block according to an embodiment of the present invention.
  • FIG. 2 is a view schematically illustrating a process of applying a slurry to a current collector using a die coater according to an embodiment of the present invention
  • FIG. 3 is a schematic cross-sectional view taken along XX of FIG. 2 .
  • FIG. 4 schematically illustrates an exploded perspective view of a die coater according to an embodiment of the present invention
  • FIG. 5 schematically illustrates a front view of a shim for a die coater according to an embodiment of the present invention.
  • Figure 6 schematically shows a main body provided with a fastening groove according to an embodiment of the present invention
  • Figure 7 schematically illustrates the structure of a guide block according to an embodiment of the present invention.
  • the die coater 200 is a device for applying the slurry S to the current collector 10 when an electrode is manufactured. Referring to FIG. 2 , the die coater 200 is disposed on top of a current collector 10 that is transported in one direction (M) along a roll-to-roll facility.
  • the die coater 200 is disposed horizontally with respect to the width direction W of the current collector 10 .
  • the die coater 200 has a shape extending along the longitudinal direction (L), and the die coater 200 extends the current collector 10 such that the longitudinal direction L is parallel to the width direction W of the current collector 10. placed on top
  • the die coater 200 receives the slurry S therein and applies the slurry S through the discharge port 201 on the current collector 10 being transported in the traveling direction M.
  • the die coater 200 includes a die coater core 100, a first die 210 (also referred to as 'lower die') and a second die 220, 'upper die'. Also referred to as 'die').
  • the die coater 200 is disposed between a first die 210, a second die 220 forming a discharge port 201 together with the first die 210, and between the first die and the second die, , and a die coater shim 100 for guiding the slurry S to the discharge port 201.
  • the first die 210 has an accommodating space 211 in which the slurry S is accommodated and a supply hole 212 through which the slurry is supplied to the accommodating space 211 .
  • the accommodating space 211 may be provided in the form of a groove for the first die 210 .
  • the supply hole 212 is an opening through which slurry S is supplied from the outside.
  • the supply hole 212 is provided to communicate with the accommodation space 211 .
  • the slurry S flows into the first die 210 through the supply hole 212 and is stored in the receiving space 211 .
  • the first die 210 and the second die 220 are assembled to each other and have a structure in which a discharge port 201 is provided for discharging the slurry to the outside.
  • the discharge port 201 is an opening through which the slurry is discharged to the outside of the die coater 200 .
  • the discharge port 201 may be provided thin and long along the longitudinal direction L of the die coater 200 .
  • the shim 100 for the die coater is installed between the first die 210 and the second die 220 .
  • the die coater shim 100 is disposed inside the die coater 200 that applies the slurry S to the current collector 10 and forms a coating pattern on the current collector S.
  • the die coater 200 used in manufacturing the electrode continuously applies the slurry to the current collector 10 in a certain direction (M) for a long time.
  • the coated portion 11 to which the slurry S is applied and the uncoated portion 12 to which the slurry S is not applied may be formed together.
  • Both the coated portion 11 and the uncoated portion 12 of the slurry have a predetermined width and are formed long along a predetermined direction M on the current collector, and on the current collector 10, the width direction of the current collector 10 It may be formed in a stripe pattern in which the coated portion 11 and the uncoated portion 12 are alternately arranged along the .
  • a die coater shim 100 is used.
  • the die coater 200 forms a slurry coating pattern through the die coater shim 100 built therein.
  • the pattern of the coating unit 11 may be varied through the guide block 120 of the die coater shim 100 to be described later.
  • the current collector 10 is divided into a coated portion 11 and an uncoated portion 12 .
  • the coating portion 11 is a portion to which the slurry is applied.
  • the uncoated part 12 is a part where the slurry is not applied.
  • the width of the uncoated portion 12 may be determined by the distance D between two adjacent coated portions 11 .
  • the distance D between the coating parts 11 may vary according to the width A of the guide part 125 of the guide block 120 of the die coater shim 100 (see FIG. 7 ).
  • the thickness t of the coating portion 11 may vary according to the thickness of the guide portion 125 of the shim 100 for the die coater.
  • the die coater shim 100 includes a main body 110 provided with at least one fastening groove 111 and at least one guide block 120 .
  • the die coater shim 100 is mounted in the die coater 200 that applies the slurry S to the current collector 10, and is a die coater shim for forming a coating pattern.
  • the body 110 may include a base portion 116 extending along the longitudinal direction L of the die coater and a pair of side walls 113 extending from both ends of the base portion 116 toward the discharge port. .
  • a space for accommodating the slurry may be formed inside the body 110 by the base portion 116 and the pair of side walls 113 .
  • the main body 110 may have a D-shaped (c) shape.
  • the main body 110 may include a partition wall 115 positioned between the pair of side walls 113 and extending from the base portion 116 .
  • a main slit 114 may be formed in the main body 110 through a gap between the partition wall 115 and the side wall 113 .
  • the slurry accommodated in the body 110 may flow toward the outlet 201 through the main slit 114 .
  • the main body 110 has a main slit 114 opened toward the discharge port and a base portion 116 provided to face the main slit 114 .
  • At least one fastening groove 111 is provided in the base part 116 . Meanwhile, when a plurality of fastening grooves 111 are provided in the base part 116, the fastening grooves 111 may be spaced apart from each other at predetermined intervals along the longitudinal direction of the main body 110.
  • the base part 116 has an installation surface 112 facing the main slit 114, and the fastening groove 111 is provided on the installation surface 112.
  • the guide block 120 may include a block fastening part 121 inserted into the fastening groove 111 and a guide part 125 extending from the block fastening part 121 toward the main slit 114. .
  • the guide part 125 may divide the main slit 114 into two sub slits C1 and C2.
  • the boundary area between the guide 125 and the block fastening unit 121 may be rounded with a predetermined curvature.
  • the width of the coating portion on the current collector can be determined based on the width of the main slit 114 there is.
  • the main slit 114 is removed by the guide part 125
  • the flow of the slurry passing through can be divided into at least two flows F1 and F2, and accordingly, the width of the coating unit is smaller than the width of the main slit 114, and the width of each sub-slit C1 and C2 corresponds to the width. can be determined based on
  • the guide block 120 may be provided to divide the main slot 114 into two sub-slits having the same size.
  • the fastening groove 111 may include a groove bottom surface 111a, a first groove side surface 111c and a second groove side surface 111d.
  • the fastening groove 111 is recessed into the installation surface 112 of the base part 116 facing the main slit 114, and one side of the groove bottom surface 111a, the groove bottom surface 111a. Extends from the installation surface 112 of the base part, and the base part installation surface ( 112), and may include a second groove side surface 111d inclined with respect to the installation surface of the base part 112.
  • the fastening groove 111 may be provided with a width gradually increasing from the installation surface 112 of the base part 116 to the bottom surface 111a of the groove.
  • the fastening groove 111 may have a trapezoidal cross section.
  • the groove bottom surface 111a is parallel to the installation surface 112 of the base part 116, but may be provided stepwise with respect to the installation surface 112 of the base part 116.
  • the block fastening part 121 has a first surface 121a on which the guide part 125 is provided, a width wider than that of the first surface 121a, and a second surface in the opposite direction to the first surface ( 121b), a first inclined surface 121c connecting one side of the first surface 121a and one side of the second surface 121b, and the other side of the first surface 121a and the other side of the second surface 121b It may include a second inclined surface 121d to connect.
  • first groove side surface 111c of the fastening groove 111 may come into contact with the first inclined surface 121c that is one side surface of the block fastening part 121 .
  • the first groove side surface 111c is a surface connecting the base part 116 and the groove bottom surface 111a on one side of the groove bottom surface 111a.
  • the slope of the first groove side surface 111c may correspond to the slope of the first slope surface 121c.
  • the slope of the first groove side surface 111c may be formed to be the same as the slope of the first slope surface 121c.
  • the first groove side surface 111c of the fastening groove 111 is a first inclined surface 121c that is one side surface of the block fastening part 121. It may be provided parallel to the first inclined surface 121c so as to come into contact with.
  • the second groove side surface 111d may connect the base part 116 and the groove bottom surface 111a on the other side of the groove bottom surface 111a.
  • the first groove side surface 111c and the second groove side surface 111d may each be provided with a downward slope with respect to the base portion 112 .
  • the second groove side surface 111d When the guide block 120 is mounted in the fastening groove 111, the second groove side surface 111d may be provided in contact with the second inclined surface 121d, which is the other side surface of the block fastening part 121.
  • the slope of the second groove side 111d may correspond to the slope of the second slope 121d.
  • the second groove side surface of the fastening groove 11 may be provided parallel to the second inclined surface 121d so as to come into contact with the second inclined surface 121d that is the other side surface of the block fastening part 121 .
  • the block fastening part 121 is the end of the first inclined surface 121c connected to one side of the second surface 121b and the second inclined surface connected to the other side of the second surface 121b.
  • the end of 121d may be rounded to have a predetermined curvature.
  • the first surface 121a is placed on the same plane as the installation surface 112 of the base part of the main body, and the second surface 121b may be in contact with the bottom surface 111a of the fastening groove 111.
  • the fastening groove 111 includes a first connection portion 111c-1 connecting the first groove side surface 111c and the groove bottom surface 111a and the second groove side surface 111d and the groove
  • the second connection portion 111d-1 connected to the bottom surface 111a may be rounded to have a predetermined curvature.
  • the fastening groove 111, the first wing 111e provided in the boundary area between the installation surface 112 of the base portion and the first groove side surface 111c and the installation surface 112 of the base portion and the A second wing portion 111f provided in a boundary area of the second groove side surface 111d may be included.
  • the first wing 111e and the second wing 111f may face each other toward the inner space of the fastening groove 111 .
  • first wing portion 111e has a smaller thickness along the direction toward the second wing portion 111f
  • second wing portion 111f has a thickness along the direction toward the first wing portion 111e. It may be arranged to be smaller.
  • the first wing portion 111e and the second wing portion 111f may have symmetrical shapes with respect to the guide block 120.
  • first wing portion 111e refers to a portion formed by the base portion 112 and the first groove side surface 111c.
  • the second wing portion 111f refers to a portion formed by the base portion 112 and the second groove side surface 111d.
  • first wing 111e and the second wing 111f the end of the first wing 111e and the end of the second wing 111f face each other toward the inner space of the fastening groove 111.
  • first wing 111e and the second wing 111f may have a substantially triangular cross section.
  • first wing portion 111e and the second wing portion 111f have structural elasticity and facilitate attachment and detachment of the guide block 120 to the fastening groove 111.
  • the first connecting portion 111c-1 and the second connecting portion 111d-1 are rounded.
  • the first connection portion 111c-1 refers to a portion where the first groove side surface 111c is connected to the groove bottom surface 111a.
  • the curvature of the first connection portion 111c-1 corresponds to the curvature of the end 121c-1 of the first inclined surface 121c.
  • the curvature of the first connection portion 111c-1 may be the same as the curvature of the end 121c-1 of the first inclined surface 121c.
  • the second connection portion 111d-1 refers to a portion where the second groove side surface 111d is connected to the groove bottom surface 111a.
  • the curvature of the second connection portion 111d-1 corresponds to the curvature of the end 121d-1 of the second inclined surface 121d.
  • the curvature of the second connection part 111d-1 may be the same as the curvature of the end 121d-1 of the second inclined surface 121d.
  • the second surface 121b of the block fastening part 121 is formed by the structural elasticity of the first wing part 111e and the second wing part 111f. Even if the width is greater than the width of the inlet of the fastening groove 111, it can be easily inserted into the fastening groove 111.
  • the block fastening part 121 is the first wing part 111e A force is generated to push up the end of the end and the end of the second wing 111f.
  • the guide block 120 is in the fastening groove 111. is easily separated
  • the guide block 120 is detachably coupled to the fastening groove 111.
  • a plurality of coupling grooves may be formed in the base portion 116, and adjacent coupling grooves may be spaced apart from each other at predetermined intervals.
  • the guide block 120 may be mounted in one fastening groove, or may be mounted on another fastening groove in order to change the coating pattern.
  • the guide block 120 serves as a barrier to divide the slurry flow passing through the main slit 114 into at least two flows F1 and F2.
  • the guide block 120 may perform a function of adjusting the width of the uncoated portion 12 region with the width A of the guide portion 125 .
  • sliding refers to a thickness profile of a boundary region of the coating unit 11 when the slurry is coated on the current collector 10 .
  • the guide block 120 may have a block fastening portion 121 and a guide portion 125 integrally formed, and the guide block 120 may have a substantially T-shaped cross section.
  • the block fastening part 121 is a part fitted into the fastening groove 111. Accordingly, the block fastening part 121 may have a shape corresponding to the fastening groove 111 .
  • the block fastening part 121 includes a first surface 121a on which the guide part 125 is provided, and a second surface parallel to the first surface 121a but wider than the width of the first surface 121a. of the surface 121b, the first inclined surface 121c connecting one side of the first surface 121a and one side of the second surface 121b, and the other side of the first surface 121a and the second surface 121b.
  • the second inclined surface 121d connecting the other side may be integrally formed.
  • the first surface 121a is placed on the same plane as the installation surface 112 of the base part 116, and the second surface 121b is It may be provided in contact with the bottom surface of the fastening groove 111 . That is, the guide block 120 may be provided so that the thickness of the block fastening part 121 corresponds to the depth of the fastening groove 111.
  • the block fastening part 121 includes an end 121c-1 of the first inclined surface 121c connected to one side of the second surface 121b and a second inclined surface connected to the other side of the second surface 121b ( The end 121d-1 of 121d) is rounded with a predetermined curvature.
  • the guide block 120 is a connection portion (125a) of the first surface (121a) of the block fastening portion 121 and the guide portion 125, that is, the guide portion 125 is the second portion of the block fastening portion (121).
  • a starting portion extending from the first surface 121a may be rounded with a predetermined curvature.
  • the guide part 125 may partition the inner space of the main body 110 while being positioned perpendicular to the base part 116.
  • the guide part 125 serves as a partition wall partitioning the inner space of the main body 110, and the guide part 125 guides the flow of the slurry toward the discharge port 201.
  • the guide portion 125 may extend perpendicularly to one surface of the block fastening portion 121 .
  • the guide portion 125 may have a narrower width than the block fastening portion 121 .
  • the guide part 125 may protrude vertically from the center of the first surface 121a of the block fastening part 121 .
  • the guide part 125 may have a bar structure having a thickness corresponding to the thickness of the body 110 .
  • the guide block 120 can be detachably mounted on the main body 110, and according to the coating pattern for the current collector, the guide block 120 can be mounted in the fastening groove, or the guide block The fastening groove in which the 120 is mounted may be changed.
  • the main slit 114 can be divided into a plurality of sub-slits C1 and C2, and the widths of the sub-slits C1 and C2 can be adjusted according to the position of the guide block 120.
  • the influencing factors include the viscosity of the slurry, the spread width of the slurry, the distance the slurry moves from the bottom surface of the die, and/or the temperature of the slurry.
  • sliding reproducibility can be secured through the guide block 120 .
  • the width of the coated portion and the uncoated portion of the current collector may be adjusted by mounting a guide block or adjusting the position of the guide block to match the coating pattern of the current collector.

Abstract

The present invention relates to a shim for a die coater, and a die coater comprising same and, more specifically, to a shim for a die coater used for forming a coating pattern on a current collector, and a die coater comprising same, the shim having a guide block, which is used for splitting the flow of a slurry into multiple flows in accordance with the coating pattern, is detachably provided on a main body of the shim.

Description

다이 코터용 심, 및 이를 포함하는 다이 코터Shim for die coater, and die coater including the same
본 발명은 다이 코터용 심, 및 이를 포함하는 다이 코터에 관한 것이며, 상세하게는 집전체에 코팅 패턴을 형성하기 위해 사용되는 다이 코터용 심에서, 코팅 패턴에 따라 슬러리의 흐름을 여러 개로 분할하는데 사용되는 가이드블록이 심의 본체에 탈착 가능하게 구비된 다이 코터용 심, 및 이를 포함하는 다이 코터에 관한 것이다. The present invention relates to a shim for a die coater, and a die coater including the same, and in detail, in a shim for a die coater used to form a coating pattern on a current collector, according to the coating pattern, the flow of slurry is divided into several It relates to a shim for a die coater in which a guide block to be used is detachably provided in a main body of the shim, and a die coater including the same.
본 출원은 2021년 11월 18일자 한국 특허 출원 제10-2021-0158986호에 기초한 우선권의 이익을 주장하며, 해당 한국 특허 출원의 문헌에 개시된 모든 내용은 본 명세서의 일부로서 포함된다.This application claims the benefit of priority based on Korean Patent Application No. 10-2021-0158986 dated November 18, 2021, and all contents disclosed in the literature of the Korean patent application are included as part of this specification.
일반적으로 이차 전지를 제작하기 위해, 전지 케이스에 전극 조립체(Electrode Assembly)를 수납하고 전해액을 주입한 후 실링한다. 그리고 전극 조립체는 양극 및 음극 사이에 분리막이 게재된 상태로 3층 구조 또는 5층 구조로 적층된 단위 셀들이 모여 제작된다. In general, in order to manufacture a secondary battery, an electrode assembly is stored in a battery case, an electrolyte is injected, and then sealed. In addition, the electrode assembly is manufactured by gathering unit cells stacked in a three-layer structure or a five-layer structure with a separator interposed between the positive electrode and the negative electrode.
이러한 양극 또는 음극의 전극은, 집전체에 슬러리를 도포한 다음에 이를 건조하고 프레싱하여 제작될 수 있다. 이러한 슬러리를 도포하기 위해서, 다이 코터(Die Coater)를 사용한다. Such an anode or cathode electrode may be manufactured by applying the slurry to a current collector, then drying and pressing the slurry. To apply this slurry, a die coater is used.
다이 코터는 무맥동 펌프 또는 피스톤 펌프를 이용하여 원단, 필름, 글래스(Glass) 판, 시트(Sheet) 등의 피코팅물에 유체(예를 들면 슬러리, 점착제, 하드 코팅(Hard Coating)제, 세라믹 등)를 상부 및 하부 다이 사이에 마련된 토출구를 통해 토출하는 장치이다.The die coater uses a non-pulsation pump or a piston pump to apply fluid (e.g., slurry, adhesive, hard coating agent, ceramic etc.) through a discharge port provided between the upper and lower dies.
도 1은 종래의 다이 코터용 심(20)의 정면도이다.1 is a front view of a shim 20 for a conventional die coater.
전극 제작시 사용되는 다이 코터는, 집전체에 슬러리를 일정 방향으로 길게 연속적으로 도포한다. 그리고 슬러리가 토출되는 토출구를 형성하기 위해, 다이 코터에는 상부 다이 및 하부 다이 사이에 다이 코터용 심(Shim, 20)이 게재된다. A die coater used in manufacturing an electrode continuously applies slurry to a current collector in a certain direction for a long time. In order to form a discharge port through which the slurry is discharged, a die coater shim 20 is interposed between the upper die and the lower die in the die coater.
슬러리 코팅부는 집전체의 진행방향을 따라 길게 형성되고, 집전체 상에 코팅부와 미코팅부가 교대로 배열되는 스트라이프(Stripe) 패턴으로 형성될 수 있다. 이와 같이 슬러리를 스트라이프 패턴으로 도포하기 위해, 도 1에 도시된 바와 같이, 다이 코터용 심(20)에는 코팅부를 형성하기 위해 슬러리가 토출되는 복수 개의 슬릿(23)을 형성하기 위한 복수의 가이드(22)가 구비된다. The slurry coating part may be formed long along the direction of movement of the current collector, and may be formed in a stripe pattern in which coated parts and uncoated parts are alternately arranged on the current collector. In order to apply the slurry in a stripe pattern, as shown in FIG. 1, a plurality of guides for forming a plurality of slits 23 through which the slurry is discharged to form a coating portion in the die coater shim 20 ( 22) is provided.
한편, 종래 다이 코터용 심(20)은 가이드(22)가 일체로 형성되어 있어, 코팅 패턴이 변경되면, 다이 코터에서 다이 코터용 심(20) 자체를 교체해야 된다. 이에 따라, 다이 코터용 심(20) 전체를 제작해야 함에 따라, 코팅 패턴 변경시 교체 비용이 증가하는 문제가 있다.Meanwhile, since the guide 22 is integrally formed with the conventional die coater shim 20, when the coating pattern is changed, the die coater shim 20 itself needs to be replaced in the die coater. Accordingly, since the entire shim 20 for the die coater needs to be manufactured, there is a problem in that replacement cost increases when the coating pattern is changed.
본 발명은 집전체에 코팅 패턴을 형성하기 위해 사용되는 다이 코터용 심으로서, 코팅 패턴에 따라 슬러리의 흐름을 여러 개로 분할하는데 사용되는 가이드블록이 본체에 탈착 가능하게 설치된 다이 코터용 심 및 이를 포함하는 다이코터를 제공하는 것을 해결하고자 하는 과제로 한다.The present invention is a shim for a die coater used to form a coating pattern on a current collector, and a shim for a die coater in which a guide block used to divide the flow of slurry into several parts according to the coating pattern is detachably installed on the body and includes the same It is a problem to be solved to provide a die coater that does.
또한, 본 발명은 가이드블록을 통해 집전체 상에 도포되는 코팅부의 폭 및 미코팅부의 폭을 손쉽게 조절할 수 있는 다이 코터용 심 및 이를 포함하는 다이코터를 제공하는 것을 해결하고자 하는 과제로 한다.In addition, an object of the present invention is to provide a shim for a die coater and a die coater including the same, which can easily adjust the width of a coated portion and an uncoated portion applied on a current collector through a guide block.
또한, 본 발명은 집전체의 코팅 패턴에 따라 다이 코터용 심을 교체하기 위해 소요되는 비용을 절감할 수 있는 다이 코터용 심 및 이를 포함하는 다이코터를 제공하는 것을 해결하고자 하는 과제로 한다.In addition, an object of the present invention is to provide a shim for a die coater and a die coater including the same, which can reduce the cost required to replace a shim for a die coater according to a coating pattern of a current collector.
상기한 과제를 해결하기 위하여, 본 발명의 일 실시예에 따른 다이 코터용 심은, 집전체에 슬러리를 도포하는 다이 코터에 장착되며, 코팅 패턴을 형성하는 다이 코터용 심으로서, 슬러리를 다이 코터의 토출구로 안내하도록 다이 코터의 토출구를 향하여 개방된 하나 이상의 메인 슬릿을 갖는 본체, 상기 본체에 마련된 하나 이상의 체결홈, 및 상기 체결홈에 탈착가능하게 장착되며, 상기 메인 슬릿을 통과하는 슬러리의 흐름을 적어도 두 개의 흐름으로 분할하는 가이드 블록을 포함한다.In order to solve the above problems, a shim for a die coater according to an embodiment of the present invention is mounted on a die coater for applying slurry to a current collector and forms a coating pattern. A main body having one or more main slits open toward the discharge port of the die coater to guide the discharge port, one or more fastening grooves provided in the main body, and detachably mounted in the fastening groove, and controlling the flow of the slurry passing through the main slit It includes a guide block that divides into at least two streams.
상기 가이드블록은 상기 체결홈에 삽입되는 블록체결부 및 상기 블록체결부로부터 메인 슬릿을 향하여 연장된 가이드부를 포함할 수 있고, 상기 블록체결부가 상기 체결홈에 삽입시, 상기 가이드부는 상기 메인 슬릿을 2개의 서브 슬릿으로 분할할 수 있다. The guide block may include a block fastening part inserted into the fastening groove and a guide part extending from the block fastening part toward the main slit, and when the block fastening part is inserted into the fastening groove, the guide part guides the main slit. It can be divided into two sub slits.
또한, 상기 가이드블록은 상기 가이드부와 상기 블록체결부의 경계영역이 소정의 곡률로 라운드처리될 수 있다.In addition, in the guide block, a boundary area between the guide part and the block fastening part may be rounded with a predetermined curvature.
또한, 상기 블록체결부는, 상기 가이드부가 마련된 제1 면, 상기 제1 면의 폭보다 넓은 폭을 갖고, 상기 제1 면과 반대방향의 제2 면, 상기 제1 면의 일측과 상기 제2 면의 일측을 연결하는 제1 경사면 및 상기 제1 면의 타측과 상기 제2 면의 타측을 연결하는 제2 경사면을 포함할 수 있다.In addition, the block fastening part has a first surface provided with the guide portion, a width wider than the width of the first surface, and a second surface in an opposite direction to the first surface, one side of the first surface and the second surface. It may include a first inclined surface connecting one side of the and a second inclined surface connecting the other side of the first surface and the other side of the second surface.
또한, 상기 블록체결부가 체결홈에 삽입시, 상기 제1 면은 본체의 베이스부와 동일 평면상에 놓이고, 상기 제2 면은 상기 체결홈의 바닥면에 접촉될 수 있다.Also, when the block fastening part is inserted into the fastening groove, the first surface may be placed on the same plane as the base part of the main body, and the second surface may contact the bottom surface of the fastening groove.
또한, 상기 블록체결부는 상기 제2 면의 일측과 연결되는 상기 제1 경사면의 끝단부 및 상기 제2 면의 타측과 연결되는 상기 제2 경사면의 끝단부가 소정의 곡률로 라운드 처리될 수 있다.In addition, the block fastening part may have an end of the first inclined surface connected to one side of the second surface and an end of the second inclined surface connected to the other side of the second surface rounded to a predetermined curvature.
또한, 상기 가이드블록은 메인 슬롯을 동일한 크기를 갖는 2개의 서브 슬릿으로 분할하도록 마련될 수 있다.In addition, the guide block may be provided to divide the main slot into two sub-slits having the same size.
또한, 상기 체결홈은 메인슬릿과 마주하는 상기 베이스부의 설치면 내측으로 함몰되어 마련된 홈바닥면, 상기 홈바닥면의 일측에서 상기 베이스부의 설치면으로 연장되며, 상기 베이스부의 설치면에 대해 경사진 제1 홈측면, 상기 홈바닥면의 타측에서 상기 베이스부의 설치면으로 연장되며, 상기 베이스부에 대해 경사진 제2 홈측면을 포함할 수 있다.In addition, the fastening groove extends from one side of the bottom surface of the groove recessed into the installation surface of the base portion facing the main slit and from one side of the bottom surface of the groove to the installation surface of the base portion, and is inclined with respect to the installation surface of the base portion. It may include a second groove side surface that extends from the first groove side surface and the other side of the groove bottom surface to the installation surface of the base part and is inclined with respect to the base part.
또한, 상기 체결홈은 상기 베이스부의 설치면에서 상기 홈바닥면으로 갈수록 폭이 넓어지게 마련될 수 있다.In addition, the fastening groove may be provided with a width gradually increasing from an installation surface of the base part to a bottom surface of the groove.
또한, 상기 체결홈의 제1 홈측면은 상기 블록체결부의 일측면인 제1 경사면과 맞닿도록 제1 경사면과 평행하게 마련될 수 있고, 상기 체결홈의 제2 홈측면은 상기 블록체결부의 타측면인 제2 경사면과 맞닿도록 제2 경사면과 평행하게 마련될 수 있다. In addition, the first groove side surface of the fastening groove may be provided parallel to the first inclined surface so as to come into contact with the first inclined surface that is one side surface of the block fastening part, and the second groove side surface of the fastening groove is the other side surface of the block fastening part. It may be provided parallel to the second inclined surface so as to come into contact with the second inclined surface.
또한, 상기 체결홈은, 상기 제1 홈측면과 상기 홈바닥면을 연결하는 제1 연결부위 및 상기 제2 홈측면과 상기 홈바닥면에 연결되는 제2 연결부위가 소정의 곡률로 라운드 처리될 수 있다.In addition, in the fastening groove, the first connection portion connecting the first groove side surface and the groove bottom surface and the second connection portion connecting the second groove side surface and the groove bottom surface are rounded with a predetermined curvature. can
또한, 상기 체결홈은, 상기 베이스부의 설치면과 상기 제1 홈측면의 경계영역에 마련된 제1 날개부 및 상기 베이스부의 설치면과 상기 제2 홈측면의 경계영역에 마련된 제2 날개부를 포함할 수 있다.In addition, the fastening groove may include a first wing portion provided in a boundary region between the installation surface of the base portion and the first groove-side surface, and a second wing portion provided in a boundary region between the installation surface of the base portion and the second groove-side surface. can
또한, 상기 제1 날개부 및 제2 날개부는 상기 체결홈의 내부 공간을 향하여, 서로 마주보게 마련될 수 있다.In addition, the first wing and the second wing may be provided facing each other toward the inner space of the fastening groove.
또한, 상기 제1 날개부는 제2 날개부를 향하는 방향을 따라 두께가 작아지고, 제2 날개부는 제1 날개부를 향하는 방향을 따라 두께가 작아지도록 마련될 수 있다.In addition, the first wing portion may be provided such that a thickness decreases along a direction toward the second wing portion, and a thickness of the second wing portion decreases along a direction toward the first wing portion.
또한, 제1 날개부 및 제2 날개부는 가이드 블록을 기준으로 대칭된 형상을 가질 수 있다.In addition, the first wing and the second wing may have a symmetrical shape with respect to the guide block.
또한, 본 발명의 또 다른 측면에 따르면, 제1 다이, 제1 다이와 함께 토출구를 형성하는 제2 다이 및 제1 다이 및 제2 다이 사이에 배치되며, 슬러리를 토출구로 안내하는 다이 코터용 심을 포함하는 다이코터가 제공된다. 이때, 다이 코터용 심은 토출구를 향하여 개방된 하나 이상의 메인 슬릿을 갖는 본체, 상기 본체에 마련된 하나 이상의 체결홈 및 상기 체결홈에 탈착가능하게 장착되며, 상기 메인 슬릿을 통과하는 슬러리의 흐름을 적어도 두 개의 흐름으로 분할하는 가이드 블록을 포함한다.In addition, according to another aspect of the present invention, a first die, a second die forming a discharge port together with the first die, and a shim for a die coater disposed between the first die and the second die and guiding the slurry to the discharge port A die coater is provided. At this time, the shim for the die coater is detachably mounted in a main body having one or more main slits open toward the discharge port, one or more fastening grooves provided in the main body, and the fastening grooves, and the flow of the slurry passing through the main slits is controlled by at least two It includes a guide block that divides into two flows.
이상에서 살펴본 바와 같이, 본 발명의 적어도 일 실시예와 관련된 다이코터용 심 및 이를 포함하는 다이코터는 다음과 같은 효과를 갖는다.As described above, the die coater shim and the die coater including the die coater related to at least one embodiment of the present invention have the following effects.
집전체에 코팅 패턴을 형성하기 위해 사용되는 다이 코터용 심에서, 코팅 패턴에 따라 슬러리의 흐름을 여러 개로 분할하는데 사용되는 가이드블록이 심의 본체에 탈착가능하게 장착되도록 마련된다.In a shim for a die coater used to form a coating pattern on a current collector, a guide block used to divide the flow of slurry into several parts according to the coating pattern is provided to be detachably mounted on the main body of the shim.
또한, 집전체의 코팅 패턴에 맞춰, 가이드블록을 위치를 조절하거나, 가이드블록을 손쉽게 교체할 수 있다. In addition, according to the coating pattern of the current collector, the position of the guide block can be adjusted or the guide block can be easily replaced.
또한, 코팅부의 경계부에 대응하는 위치에 착탈식 가이드블록을 적용하여, 코팅부의 슬라이딩 재현성을 확보할 수 있다. In addition, by applying a detachable guide block to a position corresponding to the boundary of the coating unit, it is possible to secure the sliding reproducibility of the coating unit.
종래 코팅 패턴에 대응하기 위하여 다이 코터용 심 자체를 교체하는 것과는 달리, 본 발명은 집전체의 코팅 패턴에 부합하도록 가이드블록을 장착하거나, 가이드블록의 위치를 조절함으로써, 집전체의 코팅부의 폭 및 미코팅부의 폭을 조절할 수 있다. Unlike the conventional replacement of the core for the die coater to correspond to the coating pattern, the present invention mounts a guide block to match the coating pattern of the current collector or adjusts the position of the guide block, thereby increasing the width and height of the coated portion of the current collector. The width of the uncoated part can be adjusted.
또한, 본 발명은 집전체의 코팅부의 두께를 조절할 때, 종전에 다이 코터용 심 자체를 교체하는 것과 달리, 제품 사양에 맞게 가이드블록만 교체 가능하여, 다이 코터용 심 전체를 교체하는 비용 및 시간을 절감할 수 있다.In addition, in the present invention, when adjusting the thickness of the coating part of the current collector, unlike replacing the die coater shim itself in the past, only the guide block can be replaced according to product specifications, so the cost and time to replace the entire die coater shim can save
도 1은 종래의 다이 코터용 심의 정면도이다.1 is a front view of a conventional die coater core.
도 2는 본 발명의 일 실시예에 따른 다이 코터를 이용하여, 슬러리를 집전체에 도포하는 과정을 개략적으로 설명하기 위한 도면이다. 2 is a diagram schematically illustrating a process of applying a slurry to a current collector using a die coater according to an embodiment of the present invention.
도 3은 도 2의 X-X에 따른 단면도를 개략적으로 도시한 것이다. FIG. 3 schematically shows a sectional view along X-X in FIG. 2 .
도 4는 본 발명의 일 실시예에 따른 다이 코터의 분해사시도를 개략적으로 도시한 것이다. 4 schematically illustrates an exploded perspective view of a die coater according to an embodiment of the present invention.
도 5는 본 발명의 일 실시예에 따른 다이 코터용 심의 정면도를 개략적으로 도시한 것이다. 5 schematically illustrates a front view of a shim for a die coater according to an embodiment of the present invention.
도 6은 본 발명의 일 실시예에 따른, 체결홈이 마련된 본체를 개략적으로 도시한 것이다. Figure 6 schematically illustrates a main body provided with a fastening groove according to an embodiment of the present invention.
도 7은 본 발명의 일 실시예에 따른 가이드블록의 구조를 개략적으로 도시한 것이다. 7 schematically illustrates the structure of a guide block according to an embodiment of the present invention.
본 발명은 다양한 변경을 가할 수 있고 여러 가지 실시예를 가질 수 있는 바, 특정 실시예들을 도면에 예시하고 설명하고자 한다.Since the present invention can make various changes and have various embodiments, specific embodiments are illustrated and described in the drawings.
본 명세서에 기재된 실시예에 도시된 구성은 본 출원의 가장 바람직한 일 실시예에 불과할 뿐이고 본 출원의 기술적 사상을 모두 대변하는 것은 아니므로, 본 출원 시점에 있어서 이들을 대체할 수 있는 다양한 균등물과 변형예들이 있을 수 있다.Since the configurations shown in the embodiments described in this specification are only one of the most preferred embodiments of the present application and do not represent all of the technical spirit of the present application, various equivalents and modifications that can replace them at the time of the present application There may be examples.
또한, 본 출원에서 첨부된 도면은 설명의 편의를 위하여 확대 또는 축소하여 도시된 것으로 이해되어야 한다.In addition, it should be understood that the accompanying drawings in this application are enlarged or reduced for convenience of description.
이하에서는 첨부도면을 참조하여, 본 발명의 일 실시예에 따른 다이 코터용 심 및 이를 포함하는 다이 코터에 대해 설명하기로 한다. Hereinafter, a shim for a die coater according to an embodiment of the present invention and a die coater including the same will be described with reference to the accompanying drawings.
도 2는 본 발명의 일 실시예에 따른 다이 코터를 이용하여, 슬러리를 집전체에 도포하는 과정을 개략적으로 설명하기 위한 도면이고, 도 3은 도 2의 X-X에 따른 단면도를 개략적으로 도시한 것이다. FIG. 2 is a view schematically illustrating a process of applying a slurry to a current collector using a die coater according to an embodiment of the present invention, and FIG. 3 is a schematic cross-sectional view taken along XX of FIG. 2 .
또한, 도 4는 본 발명의 일 실시예에 따른 다이 코터의 분해사시도를 개략적으로 도시한 것이고, 도 5는 본 발명의 일 실시예에 따른 다이 코터용 심의 정면도를 개략적으로 도시한 것이다. 4 schematically illustrates an exploded perspective view of a die coater according to an embodiment of the present invention, and FIG. 5 schematically illustrates a front view of a shim for a die coater according to an embodiment of the present invention.
또한, 도 6은 본 발명의 일 실시예에 따른, 체결홈이 마련된 본체를 개략적으로 도시한 것이고, 도 7은 본 발명의 일 실시예에 따른 가이드블록의 구조를 개략적으로 도시한 것이다. In addition, Figure 6 schematically shows a main body provided with a fastening groove according to an embodiment of the present invention, and Figure 7 schematically illustrates the structure of a guide block according to an embodiment of the present invention.
도 2 내지 도 4를 참조하면, 본 발명의 일 실시예와 관련된 다이 코터(200)는 전극 제작시, 집전체(10)로 슬러리(S)를 도포하는 장치이다. 도 2을 참조하면, 다이 코터(200)는 롤투롤(roll-to-roll) 설비를 따라, 일 방향(M)으로 이송되는 집전체(10)의 상부에 배치된다. Referring to FIGS. 2 to 4 , the die coater 200 according to an embodiment of the present invention is a device for applying the slurry S to the current collector 10 when an electrode is manufactured. Referring to FIG. 2 , the die coater 200 is disposed on top of a current collector 10 that is transported in one direction (M) along a roll-to-roll facility.
또한, 다이 코터(200)는 집전체(10)의 폭 방향(W)에 대해 수평하게 배치된다. 다이 코터(200)는 길이방향(L)을 따라 연장된 형태를 가지며, 다이 코터(200)는 길이방향(L)이 집전체(10)의 폭 방향(W)과 평행하도록 집전체(10) 상에 배치된다. In addition, the die coater 200 is disposed horizontally with respect to the width direction W of the current collector 10 . The die coater 200 has a shape extending along the longitudinal direction (L), and the die coater 200 extends the current collector 10 such that the longitudinal direction L is parallel to the width direction W of the current collector 10. placed on top
또한, 다이 코터(200)는 내부로 슬러리(S)를 제공받아, 진행 방향(M)으로 이송되는 집전체(10) 상에 토출구(201)를 통해 슬러리(S)를 도포한다. In addition, the die coater 200 receives the slurry S therein and applies the slurry S through the discharge port 201 on the current collector 10 being transported in the traveling direction M.
또한, 다이 코터(200)는 도 4를 참조하면, 다이 코터(200)는 다이 코터용 심(100), 제1 다이(210, '하부 다이'라고도 함)와 제2 다이(220, '상부 다이'라고도 함)를 포함한다. In addition, referring to FIG. 4, the die coater 200 includes a die coater core 100, a first die 210 (also referred to as 'lower die') and a second die 220, 'upper die'. Also referred to as 'die').
구체적으로, 상기 다이 코터(200)는 제1 다이(210), 제1 다이(210)와 함께 토출구(201)를 형성하는 제2 다이(220) 및 제1 다이 및 제2 다이 사이에 배치되며, 슬러리(S)를 토출구(201)로 안내하는 다이 코터용 심(100)을 포함한다.Specifically, the die coater 200 is disposed between a first die 210, a second die 220 forming a discharge port 201 together with the first die 210, and between the first die and the second die, , and a die coater shim 100 for guiding the slurry S to the discharge port 201.
또한, 제1 다이(210)는 슬러리(S)가 수용되는 수용 공간(211)과 슬러리가 수용공간(211)으로 공급되기 위한 공급홀(212)를 갖는다. 수용 공간(211)은 제1 다이(210)에 대해 홈 형태로 마련될 수 있다. 또한, 공급홀(212)은 외부로부터 슬러리(S)가 공급되는 개구이다. 공급홀(212)은 수용 공간(211)과 연통되게 마련된다. 슬러리(S)는 공급홀(212)을 통해 제1 다이(210)로 유입되고, 수용 공간(211)에 저장된다. In addition, the first die 210 has an accommodating space 211 in which the slurry S is accommodated and a supply hole 212 through which the slurry is supplied to the accommodating space 211 . The accommodating space 211 may be provided in the form of a groove for the first die 210 . In addition, the supply hole 212 is an opening through which slurry S is supplied from the outside. The supply hole 212 is provided to communicate with the accommodation space 211 . The slurry S flows into the first die 210 through the supply hole 212 and is stored in the receiving space 211 .
제1 다이(210)와 제2 다이(220)는 서로 조립되어, 슬러리가 외부로 토출되기 위한 토출구(201)가 마련되는 구조를 가진다. 여기서, 토출구(201)는 슬러리가 다이 코터(200) 외부로 배출되는 개구이다. 토출구(201)는 다이 코터(200)의 길이 방향(L)을 따라, 얇고 길게 마련될 수 있다. The first die 210 and the second die 220 are assembled to each other and have a structure in which a discharge port 201 is provided for discharging the slurry to the outside. Here, the discharge port 201 is an opening through which the slurry is discharged to the outside of the die coater 200 . The discharge port 201 may be provided thin and long along the longitudinal direction L of the die coater 200 .
다이 코터용 심(100)은 제1 다이(210)와 제2 다이(220) 사이에 설치된다. 다이 코터용 심(100)은 집전체(10)에 슬러리(S)를 도포하는 다이 코터(200) 내부에 배치되며, 집전체(S)에 코팅 패턴을 형성하는 기능을 수행한다.The shim 100 for the die coater is installed between the first die 210 and the second die 220 . The die coater shim 100 is disposed inside the die coater 200 that applies the slurry S to the current collector 10 and forms a coating pattern on the current collector S.
전극 제작시 사용되는 다이 코터(200)는, 집전체(10)에 슬러리를 일정 방향(M)으로 길게 연속적으로 도포한다. 한편, 집전체(10) 상에는 슬러리(S)가 도포된 코팅부(11) 및 슬러리(S)가 도포되지 않은 미코팅부(12)가 함께 형성될할 수 있다. The die coater 200 used in manufacturing the electrode continuously applies the slurry to the current collector 10 in a certain direction (M) for a long time. On the other hand, on the current collector 10, the coated portion 11 to which the slurry S is applied and the uncoated portion 12 to which the slurry S is not applied may be formed together.
슬러리의 코팅부(11) 및 미코팅부(12)는 모두 소정의 폭을 가지며 집전체 상에 일정 방향(M)을 따라 길게 형성되고, 집전체(10) 상에는 집전체(10)의 폭 방향을 따라 코팅부(11)와 미코팅부(12) 교대로 배열된 스트라이프(Stripe) 패턴으로 형성될 수 있다. Both the coated portion 11 and the uncoated portion 12 of the slurry have a predetermined width and are formed long along a predetermined direction M on the current collector, and on the current collector 10, the width direction of the current collector 10 It may be formed in a stripe pattern in which the coated portion 11 and the uncoated portion 12 are alternately arranged along the .
이와 같이 슬러리를 집전체(10) 상에 스트라이프 패턴으로 도포하기 위해, 다이 코터용 심(100)이 사용된다. 다이 코터(200)는 내부에 내장된 다이 코터용 심(100)을 통해, 슬러리의 코팅 패턴을 형성한다. 코팅부(11)의 패턴은 후술할 다이 코터용 심(100)의 가이드블록(120)를 통해 가변될 수 있다. To apply the slurry on the current collector 10 in a stripe pattern, a die coater shim 100 is used. The die coater 200 forms a slurry coating pattern through the die coater shim 100 built therein. The pattern of the coating unit 11 may be varied through the guide block 120 of the die coater shim 100 to be described later.
도 3를 참조하면, 집전체(10)는 코팅부(11) 및 미코팅부(12)로 구분된다. 코팅부(11)는 슬러리가 도포된 부분이다. 그리고, 미코팅부(12)는 슬러리가 도포되지 않은 부분이다. 미코팅부(12)의 폭은 인접하는 2개의 코팅부(11) 사이의 간격(D)으로 결정될 수 있다.Referring to FIG. 3 , the current collector 10 is divided into a coated portion 11 and an uncoated portion 12 . The coating portion 11 is a portion to which the slurry is applied. And, the uncoated part 12 is a part where the slurry is not applied. The width of the uncoated portion 12 may be determined by the distance D between two adjacent coated portions 11 .
코팅부(11) 간의 간격(D)은 다이 코터용 심(100)의 가이드블록(120)의 가이드부(125)의 폭(A)에 따라 가변될 수 있다(도 7 참조). 또한, 코팅부(11)의 두께(t)는 다이 코터용 심(100)의 가이드부(125)의 두께에 따라 가변될 수 있다. The distance D between the coating parts 11 may vary according to the width A of the guide part 125 of the guide block 120 of the die coater shim 100 (see FIG. 7 ). In addition, the thickness t of the coating portion 11 may vary according to the thickness of the guide portion 125 of the shim 100 for the die coater.
도 5을 참조하면, 다이 코터용 심(100)은 적어도 하나의 체결홈(111)이 마련된 본체(110)와, 적어도 하나의 가이드블록(120)을 포함한다.Referring to FIG. 5 , the die coater shim 100 includes a main body 110 provided with at least one fastening groove 111 and at least one guide block 120 .
상기 다이 코터용 심(100)은 집전체(10)에 슬러리(S)를 도포하는 다이 코터(200)에 장착되며, 코팅 패턴을 형성하는 다이 코터용 심으로서, 슬러리(S)를 다이 코터의 토출구(201)로 안내하도록 다이 코터의 토출구(201)를 향하여 개방된 하나 이상의 메인 슬릿(114)을 갖는 본체(110), 상기 본체(110)에 마련된 하나 이상의 체결홈(111) 및 상기 체결홈(111)에 탈착가능하게 장착되며, 상기 메인 슬릿(114)을 통과하는 슬러리의 흐름을 적어도 두 개의 흐름(F1, F2)으로 분할하는 가이드 블록(120)을 포함한다.The die coater shim 100 is mounted in the die coater 200 that applies the slurry S to the current collector 10, and is a die coater shim for forming a coating pattern. A body 110 having one or more main slits 114 open toward the discharge port 201 of the die coater to guide the discharge port 201, one or more fastening grooves 111 provided in the body 110, and the fastening groove It is detachably mounted to 111 and includes a guide block 120 dividing the flow of the slurry passing through the main slit 114 into at least two flows F1 and F2.
상기 본체(110)는 다이코터의 길이방향(L)을 따라 연장된 베이스부(116) 및 베이스부(116)의 양 종단에서 토출구를 향하여 연장된 한 쌍의 측벽(113)을 포함할 수 있다. 상기 베이스부(116) 및 한 쌍의 측벽(113)에 의해 본체(110) 내부에 슬러리가 수용되는 공간부가 형성될 수 있다. 예를 들어, 본체(110)는 디귿자(ㄷ) 형태를 가질 수 있다. 또한, 본체(110)는 한 쌍의 측벽(113) 사이에 위치하고, 베이스부(116)로부터 연장된 격벽(115)을 포함할 수 있다. The body 110 may include a base portion 116 extending along the longitudinal direction L of the die coater and a pair of side walls 113 extending from both ends of the base portion 116 toward the discharge port. . A space for accommodating the slurry may be formed inside the body 110 by the base portion 116 and the pair of side walls 113 . For example, the main body 110 may have a D-shaped (c) shape. In addition, the main body 110 may include a partition wall 115 positioned between the pair of side walls 113 and extending from the base portion 116 .
상기 본체(110)에는 상기 격벽(115) 및 측벽(113) 사이의 간격을 통해 메인 슬릿(114)이 형성될 수 있다. 상기 본체(110) 내 수용된 슬러리는 메인 슬릿(114)을 통해 토출구(201)를 향해 유동될 수 있다.A main slit 114 may be formed in the main body 110 through a gap between the partition wall 115 and the side wall 113 . The slurry accommodated in the body 110 may flow toward the outlet 201 through the main slit 114 .
도 6을 참조하면, 본체(110)는 토출구를 향하는 개방된 메인 슬릿(114)과, 메인 슬릿(114)과 마주보게 마련된 베이스부(116)를 갖는다. 베이스부(116)에는 적어도 하나의 체결홈(111)이 마련된다. 한편, 베이스부(116)에 복수 개의 체결홈(111)이 마련될 경우, 체결홈(111)은 본체(110)의 길이방향을 따라 소정 간격으로 이격 배치될 수 있다. 상기 베이스부(116)는 메인 슬릿(114)과 마주하는 방향으로 설치면(112)을 가지며, 상기 체결홈(111)은 설치면(112)에 마련된다.Referring to FIG. 6 , the main body 110 has a main slit 114 opened toward the discharge port and a base portion 116 provided to face the main slit 114 . At least one fastening groove 111 is provided in the base part 116 . Meanwhile, when a plurality of fastening grooves 111 are provided in the base part 116, the fastening grooves 111 may be spaced apart from each other at predetermined intervals along the longitudinal direction of the main body 110. The base part 116 has an installation surface 112 facing the main slit 114, and the fastening groove 111 is provided on the installation surface 112.
상기 가이드블록(120)은 상기 체결홈(111)에 삽입되는 블록체결부(121) 및 상기 블록체결부(121)로부터 메인 슬릿(114)을 향하여 연장된 가이드부(125)를 포함할 수 있다. 상기 블록체결부(121)가 상기 체결홈(111)에 삽입시, 상기 가이드부(125)는 상기 메인 슬릿(114)을 2개의 서브 슬릿(C1, C2)으로 분할할 수 있다. 또한, 상기 가이드블록(120)은 상기 가이드(125)부와 상기 블록체결부(121)의 경계영역이 소정의 곡률로 라운드처리될 수 있다The guide block 120 may include a block fastening part 121 inserted into the fastening groove 111 and a guide part 125 extending from the block fastening part 121 toward the main slit 114. . When the block fastening part 121 is inserted into the fastening groove 111, the guide part 125 may divide the main slit 114 into two sub slits C1 and C2. In addition, in the guide block 120, the boundary area between the guide 125 and the block fastening unit 121 may be rounded with a predetermined curvature.
이때, 가이드블록(120)이 체결홈(111)에 장착되지 않은 상태에서, 슬러리를 토출구(201)로 토출시키면, 집전체 상에 코팅부의 폭은 메인 슬릿(114)의 폭에 기초하여 결정될 수 있다.At this time, when the slurry is discharged through the discharge port 201 in a state where the guide block 120 is not mounted in the fastening groove 111, the width of the coating portion on the current collector can be determined based on the width of the main slit 114 there is.
이와는 다르게, 이때, 가이드블록(120)이 체결홈(111)에 장착된 상태에서, 본체(111) 내 슬러리를 토출구(201)로 토출시키면, 가이드부(125)에 의해 상기 메인 슬릿(114)을 통과하는 슬러리의 흐름을 적어도 두 개의 흐름(F1, F2)으로 분할할 수 있고, 이에 따라 코팅부의 폭은 메인 슬릿(114)의 폭보다 보다 작은 각각의 서브 슬릿(C1, C2)의 폭에 기초하여 결정될 수 있다. 또한, 상기 가이드블록(120)은 메인 슬롯(114)을 동일한 크기를 갖는 2개의 서브 슬릿으로 분할하도록 마련될 수도 있다.Unlike this, at this time, when the slurry in the main body 111 is discharged through the discharge port 201 in a state where the guide block 120 is mounted in the fastening groove 111, the main slit 114 is removed by the guide part 125 The flow of the slurry passing through can be divided into at least two flows F1 and F2, and accordingly, the width of the coating unit is smaller than the width of the main slit 114, and the width of each sub-slit C1 and C2 corresponds to the width. can be determined based on In addition, the guide block 120 may be provided to divide the main slot 114 into two sub-slits having the same size.
체결홈(111)은 홈바닥면(111a), 제1 홈측면(111c)과 제2 홈측면(111d)을 포함할 수 있다.The fastening groove 111 may include a groove bottom surface 111a, a first groove side surface 111c and a second groove side surface 111d.
구체적으로, 체결홈(111)은 메인슬릿(114)과 마주하는 상기 베이스부(116)의 설치면(112) 내측으로 함몰되어 마련된 홈바닥면(111a), 상기 홈바닥면(111a)의 일측에서 상기 베이스부의 설치면(112)으로 연장되며, 상기 베이스부의 설치면(112)에 대해 경사진, 제1 홈측면(111c), 상기 홈바닥면(111a)의 타측에서 상기 베이스부의 설치면(112)으로 연장되며, 상기 베이스부(112)의 설치면에 대해 경사진 제2 홈측면(111d)을 포함할 수 있다. Specifically, the fastening groove 111 is recessed into the installation surface 112 of the base part 116 facing the main slit 114, and one side of the groove bottom surface 111a, the groove bottom surface 111a. Extends from the installation surface 112 of the base part, and the base part installation surface ( 112), and may include a second groove side surface 111d inclined with respect to the installation surface of the base part 112.
상기 체결홈(111)은 베이스부(116)의 설치면(112)에서 홈바닥면(111a)으로 갈수록 폭이 넓어지게 마련될 수 있다. 예를 들어, 체결홈(111)은 사다리꼴 단면을 가질 수 있다.The fastening groove 111 may be provided with a width gradually increasing from the installation surface 112 of the base part 116 to the bottom surface 111a of the groove. For example, the fastening groove 111 may have a trapezoidal cross section.
홈바닥면(111a)은 베이스부(116)의 설치면(112)과 평행하되, 베이스부(116)의 설치면(112)에 대해 단차지게 마련될 수 있다.The groove bottom surface 111a is parallel to the installation surface 112 of the base part 116, but may be provided stepwise with respect to the installation surface 112 of the base part 116.
상기 블록체결부(121)는, 가이드부(125)가 마련된 제1 면(121a)과, 제1 면(121a)의 폭 보다 넓은 폭을 갖고, 상기 제1 면과 반대방향의 제2 면(121b)과, 제1 면(121a)의 일측과 제2 면(121b)의 일측을 연결하는 제1 경사면(121c), 및 제1 면(121a)의 타측과 제2 면(121b)의 타측을 연결하는 제2 경사면(121d)을 포함할 수 있다.The block fastening part 121 has a first surface 121a on which the guide part 125 is provided, a width wider than that of the first surface 121a, and a second surface in the opposite direction to the first surface ( 121b), a first inclined surface 121c connecting one side of the first surface 121a and one side of the second surface 121b, and the other side of the first surface 121a and the other side of the second surface 121b It may include a second inclined surface 121d to connect.
또한, 상기 체결홈(111)의 제1 홈측면(111c)은 블록체결부(121)의 일측면인 제1 경사면(121c)과 접촉될 수 있다. 이때, 제1 홈측면(111c)은 홈바닥면(111a)의 일측에서 베이스부(116)와 홈바닥면(111a)을 연결하는 면이다. 제1 홈측면(111c)의 경사도는 제1 경사면(121c)의 경사도에 대응될 수 있다. 일예로, 제1 홈측면(111c)의 경사도는 제1 경사면(121c)의 경사도와 동일하게 형성될 수 있다.In addition, the first groove side surface 111c of the fastening groove 111 may come into contact with the first inclined surface 121c that is one side surface of the block fastening part 121 . At this time, the first groove side surface 111c is a surface connecting the base part 116 and the groove bottom surface 111a on one side of the groove bottom surface 111a. The slope of the first groove side surface 111c may correspond to the slope of the first slope surface 121c. For example, the slope of the first groove side surface 111c may be formed to be the same as the slope of the first slope surface 121c.
즉, 가이드블록(120)이 체결홈(111) 내에 장착될 때, 상기 체결홈(111)의 제1 홈측면(111c)은 상기 블록체결부(121)의 일측면인 제1 경사면(121c)과 맞닿도록, 제1 경사면(121c)과 평행하게 마련될 수 있다.That is, when the guide block 120 is mounted in the fastening groove 111, the first groove side surface 111c of the fastening groove 111 is a first inclined surface 121c that is one side surface of the block fastening part 121. It may be provided parallel to the first inclined surface 121c so as to come into contact with.
또한, 제2 홈측면(111d)은 홈바닥면(111a)의 타측에서 베이스부(116)와 홈바닥면(111a)을 연결할 수 있다. 제1 홈측면(111c)과 제2 홈측면(111d)은 베이스부(112)에 대해 각각 하향 경사지게 마련될 수 있다. In addition, the second groove side surface 111d may connect the base part 116 and the groove bottom surface 111a on the other side of the groove bottom surface 111a. The first groove side surface 111c and the second groove side surface 111d may each be provided with a downward slope with respect to the base portion 112 .
가이드블록(120)이 체결홈(111) 내에 장착될 때, 제2 홈측면(111d)은 블록체결부(121)의 타측면인 제2 경사면(121d)과 맞닿게 마련될 수 있다. 제2 홈측면(111d)의 경사도는 제2 경사면(121d)의 경사도에 대응될 수 있다. 상기 체결홈(11)의 제2 홈측면은 상기 블록체결부(121)의 타측면인 제2 경사면(121d)과 맞닿도록, 제2 경사면(121d)과 평행하게 마련될 수 있다.When the guide block 120 is mounted in the fastening groove 111, the second groove side surface 111d may be provided in contact with the second inclined surface 121d, which is the other side surface of the block fastening part 121. The slope of the second groove side 111d may correspond to the slope of the second slope 121d. The second groove side surface of the fastening groove 11 may be provided parallel to the second inclined surface 121d so as to come into contact with the second inclined surface 121d that is the other side surface of the block fastening part 121 .
또한, 상기 블록체결부(121)는 상기 제2 면(121b)의 일측과 연결되는 상기 제1 경사면(121c)의 끝단부 및 상기 제2 면(121b)의 타측과 연결되는 상기 제2 경사면의(121d)의 끝단부가 소정의 곡률로 라운드 처리될 수 있다.In addition, the block fastening part 121 is the end of the first inclined surface 121c connected to one side of the second surface 121b and the second inclined surface connected to the other side of the second surface 121b. The end of 121d may be rounded to have a predetermined curvature.
또한, 블록체결부(121)가 체결홈(111)에 삽입시, 상기 제1 면(121a)은 본체의 베이스부의 설치면(112)와 동일 평면상에 놓이고, 상기 제2 면(121b)은 상기 체결홈(111)의 바닥면(111a)에 접촉될 수 있다.In addition, when the block fastening part 121 is inserted into the fastening groove 111, the first surface 121a is placed on the same plane as the installation surface 112 of the base part of the main body, and the second surface 121b may be in contact with the bottom surface 111a of the fastening groove 111.
또한, 상기 체결홈(111)은, 상기 제1 홈측면(111c)과 상기 홈바닥면(111a)을 연결하는 제1 연결부위(111c-1) 및 상기 제2 홈측면(111d)과 상기 홈바닥면(111a)에 연결되는 제2 연결부위(111d-1)가 소정의 곡률로 라운드 처리될 수 있다.In addition, the fastening groove 111 includes a first connection portion 111c-1 connecting the first groove side surface 111c and the groove bottom surface 111a and the second groove side surface 111d and the groove The second connection portion 111d-1 connected to the bottom surface 111a may be rounded to have a predetermined curvature.
또한, 상기 체결홈(111)은, 상기 베이스부의 설치면(112)과 상기 제1 홈측면(111c)의 경계영역에 마련된 제1 날개(111e)부 및 상기 베이스부의 설치면(112)과 상기 제2 홈측면(111d)의 경계영역에 마련된 제2 날개부(111f)를 포함할 수 있다. 상기 제1 날개부(111e) 및 제2 날개부(111f)는 상기 체결홈(111)의 내부 공간을 향하여, 서로 마주보게 마련될 수 있다. In addition, the fastening groove 111, the first wing 111e provided in the boundary area between the installation surface 112 of the base portion and the first groove side surface 111c and the installation surface 112 of the base portion and the A second wing portion 111f provided in a boundary area of the second groove side surface 111d may be included. The first wing 111e and the second wing 111f may face each other toward the inner space of the fastening groove 111 .
또한, 상기 제1 날개부(111e)는 제2 날개부(111f)를 향하는 방향을 따라 두께가 작아지고, 제2 날개부(111f)는 제1 날개부(111e)를 향하는 방향을 따라 두께가 작아지도록 마련될 수 있다. 체결홈(111) 내에 가이드블록(120)이 장착된 상태에서, 제1 날개부(111e) 및 제2 날개부(111f)는 가이드 블록(120)을 기준으로 대칭된 형상을 가질 수 있다.In addition, the first wing portion 111e has a smaller thickness along the direction toward the second wing portion 111f, and the second wing portion 111f has a thickness along the direction toward the first wing portion 111e. It may be arranged to be smaller. In a state where the guide block 120 is mounted in the fastening groove 111, the first wing portion 111e and the second wing portion 111f may have symmetrical shapes with respect to the guide block 120.
본 실시예에서, 제1 날개부(111e)는 베이스부(112)과 제1 홈측면(111c)에 의해 형성된 부분을 지칭한다. 제2 날개부(111f)는 베이스부(112)과 제2 홈측면(111d)에 의해 형성된 부분을 지칭한다. In this embodiment, the first wing portion 111e refers to a portion formed by the base portion 112 and the first groove side surface 111c. The second wing portion 111f refers to a portion formed by the base portion 112 and the second groove side surface 111d.
제1 날개부(111e) 및 제2 날개부(111f)는 제1 날개부(111e)의 끝단과 제2 날개부(111f)의 끝단이 체결홈(111)의 내부 공간을 향하여, 서로 마주보게 마련될 수 있다. 예를 들어, 제1 날개부(111e)와 제2 날개부(111f)는 대략 삼각 단면을 가질 수 있다. In the first wing 111e and the second wing 111f, the end of the first wing 111e and the end of the second wing 111f face each other toward the inner space of the fastening groove 111. can be provided. For example, the first wing 111e and the second wing 111f may have a substantially triangular cross section.
제1 날개부(111e)와 제2 날개부(111f)는 이러한 형상으로 인해, 구조적 탄성을 가지며, 가이드블록(120)이 체결홈(111)에 착탈되는 것을 용이하게 한다. Due to these shapes, the first wing portion 111e and the second wing portion 111f have structural elasticity and facilitate attachment and detachment of the guide block 120 to the fastening groove 111.
그리고, 체결홈(111)은 제1 연결부위(111c-1)와 제2 연결부위(111d-1)가 라운드 처리된다. 여기서, 제1 연결부위(111c-1)는 제1 홈측면(111c)이 홈바닥면(111a)에 연결되는 부분을 지칭한다. 제1 연결부위(111c-1)의 곡률은 제1 경사면(121c)의 끝단(121c-1)의 곡률에 대응된다. 일예로, 제1 연결부위(111c-1)의 곡률은 제1 경사면(121c)의 끝단(121c-1)의 곡률과 동일할 수 있다.Further, in the fastening groove 111, the first connecting portion 111c-1 and the second connecting portion 111d-1 are rounded. Here, the first connection portion 111c-1 refers to a portion where the first groove side surface 111c is connected to the groove bottom surface 111a. The curvature of the first connection portion 111c-1 corresponds to the curvature of the end 121c-1 of the first inclined surface 121c. For example, the curvature of the first connection portion 111c-1 may be the same as the curvature of the end 121c-1 of the first inclined surface 121c.
그리고, 제2 연결부위(111d-1)는 제2 홈측면(111d)이 홈바닥면(111a)에 연결되는 부분을 지칭한다. 제2 연결부위(111d-1)의 곡률이 제2 경사면(121d)의 끝단(121d-1)의 곡률에 대응된다. 일예로, 제2 연결부위(111d-1)의 곡률은 제2 경사면(121d)의 끝단(121d-1)의 곡률과 동일할 수 있다.Also, the second connection portion 111d-1 refers to a portion where the second groove side surface 111d is connected to the groove bottom surface 111a. The curvature of the second connection portion 111d-1 corresponds to the curvature of the end 121d-1 of the second inclined surface 121d. For example, the curvature of the second connection part 111d-1 may be the same as the curvature of the end 121d-1 of the second inclined surface 121d.
가이드블록(120)은 체결홈(111)에 삽입 시, 제1 날개부(111e)와 제2 날개부(111f)의 구조적 탄성에 의해, 블록체결부(121)의 제2 면(121b)의 폭이 체결홈(111)의 입구의 폭보다 크더라도, 체결홈(111)으로 용이하게 삽입될 수 있다. When the guide block 120 is inserted into the fastening groove 111, the second surface 121b of the block fastening part 121 is formed by the structural elasticity of the first wing part 111e and the second wing part 111f. Even if the width is greater than the width of the inlet of the fastening groove 111, it can be easily inserted into the fastening groove 111.
또한, 외력을 가하여 블록체결부(121)를 체결홈(111) 내에 삽입 후, 가이드블록(120)을 누르는 힘이 해제되면, 제1 날개부(111e)와 제2 날개부(111f)가 블록체결부(121)를 누르는 형태가 되어, 가이드블록(120)이 체결홈(111)에서 이탈되는 것을 방지할 수 있다. In addition, after inserting the block fastening part 121 into the fastening groove 111 by applying an external force, when the force pressing the guide block 120 is released, the first wing part 111e and the second wing part 111f block By pressing the fastening part 121, it is possible to prevent the guide block 120 from being separated from the fastening groove 111.
또한, 가이드블록(120)을 체결홈(111)에서 분리하기 위해, 체결홈(111)의 반대방향으로 가이드블록(120)을 잡아당기면, 블록체결부(121)가 제1 날개부(111e)의 끝단과 제2 날개부(111f)의 끝단을 밀어올리는 힘이 발생한다. 이때, 가이드블록(120)을 잡아당기는 방향을 따라, 제1 날개부(111e)의 끝단과 제2 날개부(111f)의 끝단이 들어올려지면서, 가이드블록(120)이 체결홈(111)에서 용이하게 분리된다. In addition, in order to separate the guide block 120 from the fastening groove 111, when the guide block 120 is pulled in the opposite direction of the fastening groove 111, the block fastening part 121 is the first wing part 111e A force is generated to push up the end of the end and the end of the second wing 111f. At this time, along the pulling direction of the guide block 120, while the end of the first wing 111e and the end of the second wing 111f are lifted, the guide block 120 is in the fastening groove 111. is easily separated
본 실시예에서, 가이드블록(120)은 체결홈(111)에 탈착가능하게 결합된다. 베이스부(116)에는 복수 개의 체결홈이 형성될 수 있고, 인접한 체결홈들은 소정 간격으로 떨어져 위치할 수 있다. 이때, 가이드블록(120)이 어느 한 체결홈에 장착될 수 있으며, 코팅 패턴을 변경하기 위해, 다른 체결홈에 장착될 수도 있다. 가이드블록(120)은 메인 슬릿(114)을 통과하는 슬러리의 흐름을 적어도 두 개의 흐름(F1, F2)으로 분할하는 격벽 역할을 수행한다. 또한, 가이드블록(120)은 가이드부(125)의 폭(A)으로 미코팅부(12) 영역의 폭을 조절하는 기능을 수행할 수 있다. In this embodiment, the guide block 120 is detachably coupled to the fastening groove 111. A plurality of coupling grooves may be formed in the base portion 116, and adjacent coupling grooves may be spaced apart from each other at predetermined intervals. At this time, the guide block 120 may be mounted in one fastening groove, or may be mounted on another fastening groove in order to change the coating pattern. The guide block 120 serves as a barrier to divide the slurry flow passing through the main slit 114 into at least two flows F1 and F2. In addition, the guide block 120 may perform a function of adjusting the width of the uncoated portion 12 region with the width A of the guide portion 125 .
또한, 가이드블록(120)을 통해 코팅부의 슬라이딩(slidig)을 제어할 수 있다. 여기서, 슬라이딩(slidig)이란, 집전체(10)에 슬러리 코팅 시, 코팅부(11)의 경계영역의 두께 윤곽(profile)을 의미한다. In addition, it is possible to control the sliding (slidig) of the coating unit through the guide block 120. Here, sliding refers to a thickness profile of a boundary region of the coating unit 11 when the slurry is coated on the current collector 10 .
도 7을 참조하면, 가이드블록(120)은 블록체결부(121)와 가이드부(125)가 일체로 형성될 수 있고, 가이드블록(120)은 대략 T형 단면을 가질 수 있다. Referring to FIG. 7 , the guide block 120 may have a block fastening portion 121 and a guide portion 125 integrally formed, and the guide block 120 may have a substantially T-shaped cross section.
전술한 바와 같이, 블록체결부(121)는 체결홈(111)에 끼움결합되는 부분이다. 따라서, 블록체결부(121)는 체결홈(111)에 대응되는 형상을 가질 수 있다. 구체적으로, 블록체결부(121)는, 가이드부(125)가 마련된 제1 면(121a)과, 제1 면(121a)과 평행하되 제1 면(121a)의 폭보다 넓은 폭을 가진 제2 면(121b)과, 제1 면(121a)의 일측과 제2 면(121b)의 일측을 연결하는 제1 경사면(121c)과, 제1 면(121a)의 타측과 제2 면(121b)의 타측을 연결하는 제2 경사면(121d)이 일체로 형성될 수 있다.As described above, the block fastening part 121 is a part fitted into the fastening groove 111. Accordingly, the block fastening part 121 may have a shape corresponding to the fastening groove 111 . Specifically, the block fastening part 121 includes a first surface 121a on which the guide part 125 is provided, and a second surface parallel to the first surface 121a but wider than the width of the first surface 121a. of the surface 121b, the first inclined surface 121c connecting one side of the first surface 121a and one side of the second surface 121b, and the other side of the first surface 121a and the second surface 121b. The second inclined surface 121d connecting the other side may be integrally formed.
블록체결부(121)는 체결홈(111)으로의 삽입시, 제1 면(121a)이 베이스부(116)의 설치면(112)과 동일 평면상에 놓이고, 제2 면(121b)이 체결홈(111)의 바닥면에 접촉되게 마련될 수 있다. 즉, 가이드블록(120)은 블록체결부(121)의 두께가 체결홈(111)의 깊이에 대응되게 마련될 수 있다. When the block fastening part 121 is inserted into the fastening groove 111, the first surface 121a is placed on the same plane as the installation surface 112 of the base part 116, and the second surface 121b is It may be provided in contact with the bottom surface of the fastening groove 111 . That is, the guide block 120 may be provided so that the thickness of the block fastening part 121 corresponds to the depth of the fastening groove 111.
또한, 블록체결부(121)는 제2 면(121b)의 일측과 연결되는 제1 경사면(121c)의 끝단(121c-1)과, 제2 면(121b)의 타측과 연결되는 제2 경사면(121d)의 끝단(121d-1)이 소정의 곡률로 라운드 처리된다. In addition, the block fastening part 121 includes an end 121c-1 of the first inclined surface 121c connected to one side of the second surface 121b and a second inclined surface connected to the other side of the second surface 121b ( The end 121d-1 of 121d) is rounded with a predetermined curvature.
또한, 가이드블록(120)은 블록체결부(121)의 제1 면(121a)과 가이드부(125)의 연결부위(125a), 즉, 가이드부(125)가 블록체결부(121)의 제1 면(121a)에서 연장되는 시작부위가 소정의 곡률로 라운드처리될 수 있다.In addition, the guide block 120 is a connection portion (125a) of the first surface (121a) of the block fastening portion 121 and the guide portion 125, that is, the guide portion 125 is the second portion of the block fastening portion (121). A starting portion extending from the first surface 121a may be rounded with a predetermined curvature.
이러한 구조에 따르면, 서브 슬릿(C1, C2)의 가장자리 부근에서 가이드블록(120)에 대한 슬러리의 마찰을 최소화할 수 있다. 이와 같이, 서브 슬릿(C1, C2)의 가장자리에서 슬러리의 유속 저하를 최소화할 수 있으며, 그 결과 슬러리가 서브 슬릿(C1, C2)의 전체 폭에 걸쳐 고르게 토출될 수 있다.According to this structure, it is possible to minimize the friction of the slurry on the guide block 120 near the edges of the sub-slits C1 and C2. In this way, it is possible to minimize the decrease in flow velocity of the slurry at the edges of the sub-slits C1 and C2, and as a result, the slurry can be uniformly discharged over the entire width of the sub-slits C1 and C2.
블록체결부(121)를 체결홈(111) 내에 삽입 시, 가이드부(125)는 베이스부(116)에 대해 수직하게 위치되면서, 본체(110)의 내부 공간을 구획할 수 있다. 가이드부(125)는 본체(110)의 내부 공간을 구획하는 격벽 역할을 수행하며, 가이드부(125)는 토출구(201)를 향하는 슬러리의 흐름을 안내한다. When the block fastening part 121 is inserted into the fastening groove 111, the guide part 125 may partition the inner space of the main body 110 while being positioned perpendicular to the base part 116. The guide part 125 serves as a partition wall partitioning the inner space of the main body 110, and the guide part 125 guides the flow of the slurry toward the discharge port 201.
본 실시예에서, 가이드부(125)는 블록체결부(121)의 일면에 대해 수직하게 연장될 수 있다. 또한, 가이드부(125)는 블록체결부(121)보다 좁은 폭을 가질 수 있다. 상기 가이드부(125)는 블록체결부(121)의 제1 면(121a)의 중앙에서 수직하게 돌출될 수 있다. 가이드부(125)는 본체(110)의 두께에 대응되는 두께를 가진 막대 구조를 가질 수 있다.In this embodiment, the guide portion 125 may extend perpendicularly to one surface of the block fastening portion 121 . In addition, the guide portion 125 may have a narrower width than the block fastening portion 121 . The guide part 125 may protrude vertically from the center of the first surface 121a of the block fastening part 121 . The guide part 125 may have a bar structure having a thickness corresponding to the thickness of the body 110 .
이상에서 살펴본 바와 같이, 가이드블록(120)은 본체(110)에 탈착 가능하게 장착될 수 있으며, 집전체에 대한 코팅 패턴에 따라, 체결홈 내에 가이드블록(120)을 장착할 수도 있고, 가이드블록(120)이 장착되는 체결홈을 변경할 수도 있다. 이를 통해, 메인 슬릿(114)을 복수 개의 서브 슬릿(C1, C2)으로 구획할 수 있고, 가이드블록(120)의 위치에 따라 서브 슬릿(C1, C2)의 폭을 조절할 수 있다. As described above, the guide block 120 can be detachably mounted on the main body 110, and according to the coating pattern for the current collector, the guide block 120 can be mounted in the fastening groove, or the guide block The fastening groove in which the 120 is mounted may be changed. Through this, the main slit 114 can be divided into a plurality of sub-slits C1 and C2, and the widths of the sub-slits C1 and C2 can be adjusted according to the position of the guide block 120.
일반적으로는 영향 인자에 의해 슬라이딩 재현성을 확보하는 것은 어렵다. 여기서, 영향 인자는 슬러리의 점도, 슬러리가 퍼지는 폭, 다이의 바닥면에서 슬러리가 이동하는 거리, 및/또는 슬러리의 온도 등이 해당된다. 그러나, 본 발명에서와 같이, 가이드블록(120)을 통해 슬라이딩 재현성을 확보할 수 있다.In general, it is difficult to secure sliding reproducibility by influencing factors. Here, the influencing factors include the viscosity of the slurry, the spread width of the slurry, the distance the slurry moves from the bottom surface of the die, and/or the temperature of the slurry. However, as in the present invention, sliding reproducibility can be secured through the guide block 120 .
위에서 설명된 본 발명의 바람직한 실시예는 예시의 목적을 위해 개시된 것이고, 본 발명에 대한 통상의 지식을 가지는 당업자라면 본 발명의 사상과 범위 안에서 다양한 수정, 변경, 부가가 가능할 것이며, 이러한 수정, 변경 및 부가는 하기의 청구범위에 속하는 것으로 보아야 할 것이다.Preferred embodiments of the present invention described above have been disclosed for illustrative purposes, and those skilled in the art having ordinary knowledge of the present invention will be able to make various modifications, changes, and additions within the spirit and scope of the present invention, and such modifications and changes and additions are intended to fall within the scope of the following claims.
본 발명은 집전체의 코팅 패턴에 부합하도록 가이드블록을 장착하거나, 가이드블록의 위치를 조절함으로써, 집전체의 코팅부의 폭 및 미코팅부의 폭을 조절할 수 있다. In the present invention, the width of the coated portion and the uncoated portion of the current collector may be adjusted by mounting a guide block or adjusting the position of the guide block to match the coating pattern of the current collector.

Claims (15)

  1. 집전체에 슬러리를 도포하는 다이 코터에 장착되며, 코팅 패턴을 형성하는 다이 코터용 심에 있어서, A shim for a die coater mounted on a die coater for applying slurry to a current collector and forming a coating pattern,
    슬러리를 다이 코터의 토출구로 안내하도록 다이 코터의 토출구를 향하여 개방된 하나 이상의 메인 슬릿을 갖는 본체;a main body having at least one main slit open toward the discharge port of the die coater to guide the slurry to the discharge port of the die coater;
    상기 본체에 마련된 하나 이상의 체결홈; 및 one or more fastening grooves provided in the main body; and
    상기 체결홈에 탈착가능하게 장착되며, 상기 메인 슬릿을 통과하는 슬러리의 흐름을 적어도 두 개의 흐름으로 분할하는 가이드 블록을 포함하는 다이 코터용 심. A shim for a die coater comprising a guide block detachably mounted in the fastening groove and dividing a flow of the slurry passing through the main slit into at least two flows.
  2. 제 1 항에 있어서, According to claim 1,
    상기 가이드블록은 상기 체결홈에 삽입되는 블록체결부 및 상기 블록체결부로부터 메인 슬릿을 향하여 연장된 가이드부를 포함하고, The guide block includes a block fastening portion inserted into the fastening groove and a guide portion extending from the block fastening portion toward the main slit,
    상기 블록체결부가 상기 체결홈에 삽입시, 상기 가이드부는 상기 메인 슬릿을 2개의 서브 슬릿으로 분할하는 다이 코터용 심. When the block fastening part is inserted into the fastening groove, the guide part divides the main slit into two sub slits.
  3. 제 2 항에 있어서, According to claim 2,
    상기 가이드블록은 상기 가이드부와 상기 블록체결부의 경계영역이 소정의 곡률로 라운드처리된 다이 코터용 심.The guide block is a shim for a die coater in which a boundary region of the guide part and the block fastening part is rounded with a predetermined curvature.
  4. 제 2 항에 있어서, 상기 블록체결부는, The method of claim 2, wherein the block fastening unit,
    상기 가이드부가 마련된 제1 면; a first surface provided with the guide part;
    상기 제1 면의 폭보다 넓은 폭을 갖고, 상기 제1 면과 반대방향의 제2 면; a second surface having a width greater than that of the first surface and facing in a direction opposite to the first surface;
    상기 제1 면의 일측과 상기 제2 면의 일측을 연결하는 제1 경사면; 및 a first inclined surface connecting one side of the first surface and one side of the second surface; and
    상기 제1 면의 타측과 상기 제2 면의 타측을 연결하는 제2 경사면을 포함하는 다이 코터용 심. A shim for a die coater comprising a second inclined surface connecting the other side of the first surface and the other side of the second surface.
  5. 제 4 항에 있어서, According to claim 4,
    블록체결부가 체결홈에 삽입시, 상기 제1 면은 본체의 베이스부와 동일 평면상에 놓이고, 상기 제2 면은 상기 체결홈의 바닥면에 접촉되는 다이 코터용 심. When the block fastening part is inserted into the fastening groove, the first surface is placed on the same plane as the base part of the main body, and the second surface is in contact with the bottom surface of the fastening groove.
  6. 제 4 항에 있어서, According to claim 4,
    상기 블록체결부는 상기 제2 면의 일측과 연결되는 상기 제1 경사면의 끝단부 및 상기 제2 면의 타측과 연결되는 상기 제2 경사면의 끝단부가 소정의 곡률로 라운드 처리된 다이 코터용 심. The block fastening portion has an end portion of the first inclined surface connected to one side of the second surface and an end portion of the second inclined surface connected to the other side of the second surface rounded with a predetermined curvature. Shim for die coater.
  7. 제 2 항에 있어서, According to claim 2,
    상기 가이드블록은 메인 슬롯을 동일한 크기를 갖는 2개의 서브 슬릿으로 분할하도록 마련된 다이 코터용 심. The guide block is a die coater shim provided to divide the main slot into two sub-slits having the same size.
  8. 제 4 항에 있어서, 상기 체결홈은 The method of claim 4, wherein the fastening groove
    메인슬릿과 마주하는 상기 베이스부의 설치면 내측으로 함몰되어 마련된 홈바닥면, The bottom surface of the groove provided by being recessed into the installation surface of the base portion facing the main slit;
    상기 홈바닥면의 일측에서 상기 베이스부의 설치면으로 연장되며, 상기 베이스부의 설치면에 대해 경사진, 제1 홈측면,A first groove side surface extending from one side of the groove bottom surface to the installation surface of the base part and inclined with respect to the installation surface of the base part;
    상기 홈바닥면의 타측에서 상기 베이스부의 설치면으로 연장되며, 상기 베이스부에 대해 경사진 제2 홈측면을 포함하는 다이 코터용 심. A shim for a die coater comprising a second groove side surface extending from the other side of the groove bottom surface to an installation surface of the base part and inclined with respect to the base part.
  9. 제 8 항에 있어서, According to claim 8,
    상기 체결홈은 상기 베이스부의 설치면에서 상기 홈바닥면으로 갈수록 폭이 넓어지게 마련된 다이 코터용 심. The fastening groove is a shim for a die coater provided to become wider from the installation surface of the base part to the bottom surface of the groove.
  10. 제 8 항에 있어서, According to claim 8,
    상기 체결홈의 제1 홈측면은 상기 블록체결부의 일측면인 제1 경사면과 맞닿도록 제1 경사면과 평행하게 마련되고, The first groove side surface of the fastening groove is provided parallel to the first inclined surface so as to come into contact with the first inclined surface, which is one side surface of the block fastening part,
    상기 체결홈의 제2 홈측면은 상기 블록체결부의 타측면인 제2 경사면과 맞닿도록 제2 경사면과 평행하게 마련된 다이 코터용 심. The second groove side surface of the fastening groove is provided parallel to the second inclined surface so as to come into contact with the second inclined surface that is the other side surface of the block fastening part.
  11. 제 10 항에 있어서, 상기 체결홈은, 11. The method of claim 10, wherein the fastening groove,
    상기 제1 홈측면과 상기 홈바닥면을 연결하는 제1 연결부위 및 상기 제2 홈측면과 상기 홈바닥면에 연결되는 제2 연결부위가 소정의 곡률로 라운드 처리된 다이 코터용 심. A shim for a die coater in which a first connection portion connecting the first groove side surface and the groove bottom surface and a second connection portion connected to the second groove side surface and the groove bottom surface are rounded with a predetermined curvature.
  12. 제 10 항에 있어서, 상기 체결홈은,11. The method of claim 10, wherein the fastening groove,
    상기 베이스부의 설치면과 상기 제1 홈측면의 경계영역에 마련된 제1 날개부 및 상기 베이스부의 설치면과 상기 제2 홈측면의 경계영역에 마련된 제2 날개부를 포함하고,A first wing provided in a boundary region between the installation surface of the base and the first groove side and a second wing provided in a boundary region between the installation surface of the base and the second groove side,
    상기 제1 날개부 및 제2 날개부는 상기 체결홈의 내부 공간을 향하여, 서로 마주보게 마련된 다이 코터용 심. The first wing and the second wing are shims for a die coater provided to face each other toward the inner space of the fastening groove.
  13. 제 12 항에 있어서, According to claim 12,
    상기 제1 날개부는 제2 날개부를 향하는 방향을 따라 두께가 작아지고, 제2 날개부는 제1 날개부를 향하는 방향을 따라 두께가 작아지도록 마련된 다이 코터용 심. The first wing part has a smaller thickness along the direction toward the second wing part, and the second wing part has a die coater shim provided such that the thickness decreases along the direction toward the first wing part.
  14. 제 13 항에 있어서, According to claim 13,
    제1 날개부 및 제2 날개부는 가이드 블록을 기준으로 대칭된 형상을 갖는 다이 코터용 심.A shim for a die coater having a symmetrical shape with respect to the guide block of the first wing and the second wing.
  15. 제1 다이;a first die;
    제1 다이와 함께 토출구를 형성하는 제2 다이; 및 a second die forming a discharge port together with the first die; and
    제1 다이 및 제2 다이 사이에 배치되며, 슬러리를 토출구로 안내하는 다이 코터용 심을 포함하고,A shim for a die coater disposed between the first die and the second die and guiding the slurry to the discharge port;
    다이 코터용 심은, 토출구를 향하여 개방된 하나 이상의 메인 슬릿을 갖는 본체;A core for a die coater includes a main body having at least one main slit open toward a discharge port;
    상기 본체에 마련된 하나 이상의 체결홈; 및 one or more fastening grooves provided in the main body; and
    상기 체결홈에 탈착가능하게 장착되며, 상기 메인 슬릿을 통과하는 슬러리의 흐름을 적어도 두 개의 흐름으로 분할하는 가이드 블록을 포함하는 다이 코터.A die coater including a guide block detachably mounted in the fastening groove and dividing the flow of the slurry passing through the main slit into at least two flows.
PCT/KR2022/018089 2021-11-18 2022-11-16 Shim for die coater, and die coater comprising same WO2023090851A1 (en)

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US9118013B2 (en) * 2009-10-28 2015-08-25 Sumitomo Chemical Company, Limited Method for producing organic EL element
KR101762813B1 (en) * 2015-01-14 2017-07-28 주식회사 엘지화학 Slot Die Having Two Shims and Coating Device Comprising the Same
CN211026907U (en) * 2019-09-23 2020-07-17 合肥国轩高科动力能源有限公司 Adjustable coating die head gasket
CN211865667U (en) * 2020-01-15 2020-11-06 瑞浦能源有限公司 Chamfer replaceable gasket structure, coating die head structure and extrusion coating device

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JP3829535B2 (en) 1999-06-17 2006-10-04 三菱化学株式会社 Electrode manufacturing method

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JP2009517214A (en) * 2005-12-01 2009-04-30 スリーエム イノベイティブ プロパティズ カンパニー Multi-component liquid spray system
US9118013B2 (en) * 2009-10-28 2015-08-25 Sumitomo Chemical Company, Limited Method for producing organic EL element
KR101762813B1 (en) * 2015-01-14 2017-07-28 주식회사 엘지화학 Slot Die Having Two Shims and Coating Device Comprising the Same
CN211026907U (en) * 2019-09-23 2020-07-17 合肥国轩高科动力能源有限公司 Adjustable coating die head gasket
CN211865667U (en) * 2020-01-15 2020-11-06 瑞浦能源有限公司 Chamfer replaceable gasket structure, coating die head structure and extrusion coating device

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