WO2023078811A1

WO2023078811A1 - Thermal control device, in particular cooling device

Info

Publication number: WO2023078811A1
Application number: PCT/EP2022/080308
Authority: WO
Inventors: Thibaut PERRIN; Stephane Tondelli
Original assignee: Valeo Systemes Thermiques
Priority date: 2021-11-08
Filing date: 2022-10-28
Publication date: 2023-05-11
Also published as: FR3128985B1; CN118176615A; EP4430694A1; FR3128985A1

Abstract

The invention relates to a thermal control device having an upper plate and a lower plate assembled with the upper plate to jointly form a plurality of ducts (21) for a heat transfer fluid, in particular a coolant; the ducts extend, consecutively along the direction of flow of the heat transfer fluid, in a forward flow region in which the ducts communicate with one or more fluid inlets, a turnaround region (24) and a return flow region in which the ducts communicate with one or more fluid outlets, the turnaround region connecting the forward flow and return flow regions such that at least some of the ducts are substantially U-shaped in the turnaround region; said device comprises locations for the components to be cooled, for example of a rectangular shape, the turnaround region (24) having at least one transverse duct (39) that connects at least one duct of the forward flow region to a duct of the return flow region, said transverse duct being situated exactly between two adjacent locations (50), each of which is intended to receive e.g. a battery cell.

Description

Title of the invention: Device for thermal regulation, in particular for cooling

[1] The present invention relates to a device for thermal regulation, in particular cooling, in particular for an electrical component capable of releasing heat during its operation, in particular a device for cooling at least one battery or vehicle battery cells, for example a motor vehicle.

[2] The vehicle can be land, sea or air.

[3] The invention relates in particular to plate heat exchangers intended for the circulation of a refrigerant fluid allowing the batteries of hybrid or electric vehicles to be cooled.

[4] In operation, when all the liquid part of the refrigerant has evaporated, and therefore only gas remains, the heat exchange between the walls of the exchanger and the refrigerant is greatly reduced compared to the situation where the fluid is in a liquid state. Thus not only the temperature of the coolant (which warms up as it advances on the path) deteriorates the thermal performance, but this drop in the heat exchange also impacts the temperature level of the cells next to the zone where the fluid is in gaseous state. There is a risk of creating risks of excessive overheating in certain areas of the refrigerant path.

[5] The invention aims to improve the temperature uniformity of the thermal regulation device, and to avoid undesirable overheating zones.

[6] The invention thus proposes a device for thermal regulation, in particular cooling, for an electrical component capable of releasing heat during its operation, in particular for an electrical energy storage module, this device comprising an upper plate and a plate lower plate assembled with the upper plate to together form a plurality of circulation channels for a heat transfer fluid, in particular a refrigerant fluid, device in which the channels extend, successively in the direction of circulation of the heat transfer fluid, in a go zone in which the channels communicate with one or more fluid inlets, a turnaround zone and a return zone in which the channels communicate with one or more fluid outlets, the turnaround zone connecting the forward and return zones so that at the at least some of the channels have a substantially U-shape in this reversal zone,

According to one of the aspects of the invention, the outward zone has, successively according to the direction of circulation of the heat transfer fluid, an under-densified section and a densified section, the number (Nsd) of channels in the under-densified section being strictly less than the number (Nd) of channels in the densified section.

[7] It is understood that all the channels in the under-densified section all connect to one another of the channels in the densified section.

[8] The invention makes it possible to optimize the temperature gradients of the assembled plates via a particular arrangement of cooling channels in the forward zone, the reversal zone and the return zone. This layout is optimized for one or more U-shaped circulations.

[9] The invention allows good temperature homogeneity of the device.

[10] Indeed, in the under-densified section, as the number of channels is reduced, the flow velocity is faster than in the densified section.

[11] Thus in the densified section, due to the speed of the fluid and although the fluid is in the mainly liquid state (state which has a low heat exchange coefficient), the heat transfer fluid can evacuate a relatively large quantity of heat thanks to the high speed and this despite the mainly liquid state.

[12] Thus even if the number of channels is reduced in this under-densified section, implying in fact a smaller heat exchange surface, the invention makes it possible, with the greater fluid velocity and the liquid phase, to improve overall heat exchanges in the under-densified section. [13] With a U-shaped circulation, this under-densified section makes it possible to cool a neighboring region exposed to the risk of overheating located at the end of the U-shaped circulation.

[14] According to one of the aspects of the invention, the upper plate is flat, while the lower plate is embossed to form the channels when the two lower and upper plates are associated.

[15] According to one of the aspects of the invention, the under-densified section is arranged between the fluid inlet, or inlets, and the densified section.

[16] According to one of the aspects of the invention, the number (Nd) of channels in the densified section is at least 1.5 times greater than the number (Nsd) of channels in the under-densified section.

[17] The number (Nd) of channels in the densified section (28) is in particular twice the number (Nsd) of channels in the under-densified section (27).

[18] For example the number (Nd) is equal to 12 and the number (Nsd) of channels in the under-densified section is equal to 6.

[19] In another example, the number (Nd) is equal to 6 and the number (Nsd) of channels in the under-densified section is equal to 3.

[20] In another example, the number (Nd) is equal to 3 and the number (Nsd) of channels in the under-densified section is equal to 2.

[21] Other numbers of channels can of course be provided.

[22] According to one of the aspects of the invention, the hydraulic diameter of the channels remains identical in the under-densified section and in the densified section.

[23] In other words, the hydraulic diameter of the channels does not change when going from the under-densified section to the densified section.

[24] According to one of the aspects of the invention, the channels in the under-densified section are parallel to each other and are in particular of rectilinear shape.

[25] According to one of the aspects of the invention, the channels in the densified section are parallel to each other and are in particular of rectilinear shape. [26] According to one aspect of the invention, the channels in the under-densified section are parallel to the channels in the densified section.

[27] According to one of the aspects of the invention, at least one of the channels of the under-densified section, in particular each channel, is connected to two channels of the densified section.

[28] According to one of the aspects of the invention, the number (Nd) of channels in the densified section is thus twice the number (Nsd) associated with the under-densified section.

[29] According to one of the aspects of the invention, the under-densified section extends over a length, measured according to the direction of fluid circulation, which is greater than 10%, or 20%, of the length total channels in the forward zone.

[30] According to one of the aspects of the invention, the under-densified section extends over a length, measured in the direction of fluid circulation, which is less than 50% of the total length of the channels in the go zone.

[31] For example, the under-densified section extends over a length, measured according to the direction of fluid circulation, which is substantially equal to 25% of the total length of the channels in the outward zone.

[32] According to one of the aspects of the invention, the channels in the under-densified section are spaced from each other by a constant pitch.

[33] According to one of the aspects of the invention, the channels in the densified section are spaced from each other at a constant pitch.

[34] According to one of the aspects of the invention, the outward zone comprises a junction section between the under-densified section and the densified section.

[35] According to one of the aspects of the invention, this junction section has ramifications of channels, ramifications which make it possible to increase the number of channels between the under-densified section and the densified section.

[36] For example, each channel of the under-densified section connects to two channels, or more channels, of the densified section via a node present in the junction section. [37] In the case of a channel dividing into two channels, the branch node is part of a Y or T formed by the channels.

[38] In the junction section, the branch nodes have for example a spacing relative to a geometric line transverse to the longitudinal direction of the channels, spacing which is different between neighboring nodes.

[39] In an exemplary embodiment of the invention, the branching nodes are arranged in two rows so that the nodes of one row alternate with the nodes of the other row.

[40] The two rows are for example spaced apart by a distance of between 5 mm and 100 mm.

[41 ] This arrangement of the nodes makes it possible to smooth temperature gradients in this junction section. This is particularly advantageous when the battery cells are arranged perpendicular to the direction of fluid flow.

[42] Other arrangements of knots are possible, for example these knots are arranged along a line which is oblique with respect to the aforementioned transverse line.

[43] According to one aspect of the invention, the outward and return zones have the same length.

[44] According to one aspect of the invention, the channels of the under-densified section communicate with one or more fluid inlet channels.

[45] For example, two fluid inlet channels are provided and each fluid inlet channel is connected to three channels of the under-densified section, in particular by making an angle strictly greater than 90° or by forming a rounded elbow .

[46] According to one aspect of the invention, these two fluid inlet channels communicate with a common fluid inlet.

[47] According to one aspect of the invention, these inlet channels are arranged offset from the locations which receive the electrical components to be cooled. [48] In other words, these input channels are not opposite the components to be cooled.

[49] According to one of the aspects of the invention, the channels of the outward and return zones are arranged opposite the components to be cooled.

[50] The components to be cooled are battery cells which generally extend perpendicular to the direction of the fluid flow, in the under-densified and densified sections of the forward zone and in the return zone.

[51] According to one aspect of the invention, these battery cells are arranged in rows, in particular parallel rows.

[52] According to one aspect of the invention, each row comprises, for example, two battery cells.

[53] According to one aspect of the invention, these rows are placed perpendicular to the outward and return zones.

[54] For example, the battery cells are arranged in 30 rows of two cells, i.e. a total of 60 cells to be cooled.

[55] Alternatively, the components to be cooled are battery cells that extend generally parallel to the direction of fluid flow, in the under-densified and densified sections of the forward zone and in the return zone.

[56] According to one of the aspects of the invention, the number (Nr) of channels in the return zone is lower than the number of channels in the under-densified section (Nsd).

[57] For example, the number (Nr) of channels in the return zone is 4, the number (Nsd) in the under-densified section is 6 and the number (Nd) of channels in the densified section is 12.

[58] Alternatively, the number (Nr) of channels in the return zone is 2, the number (Nsd) in the under-densified section is 3 and the number (Nd) of channels in the densified section is 6.

[59] According to one of the aspects of the invention, the channels in the return zone are rectilinear in shape and are parallel to each other, in particular with a regular pitch between them. [60] According to one of the aspects of the invention, the under-densified section is placed next to an end section of the return zone so that the under-densified section can extract calories released in the end section of the return area.

[61] Thus it is possible to cool this terminal section, which may present risks of undesirable overheating.

[62] According to one aspect of the invention, the channels of the return zone connect to one or more fluid outlet channels.

[63] According to one aspect of the invention, some of the channels of the return zone connect to a common output channel.

[64] According to one of the aspects of the invention, the terminal section of the return zone is adjacent to the exit channels.

[65] According to one of the aspects of the invention, these output channels are arranged offset from the locations which receive the electrical components to be cooled.

[66] In other words, these output channels are not opposite the components to be cooled.

[67] According to one aspect of the invention, the fluid inlet and outlet channels are arranged on the same side of the plates.

[68] According to one aspect of the invention, the width of the forward zone is greater than the width of the return zone, the width being measured in a direction transverse to the channels in these zones.

[69] According to one of the aspects of the invention, the turnaround zone comprises at least one transverse channel which connects channels of the forward zone to channels of the return zone.

[70] According to one of the aspects of the invention, this or these transverse channels have a direction perpendicular to the rectilinear channels of the outward and return zones.

[71] According to one of the aspects of the invention, the transverse channel has a shorter length than the cumulative width of the outward and return zones, the length of the transverse channel and this cumulative width being measured in the same direction, for example a direction parallel to a short side of the plates. [72] According to one of the aspects of the invention, the ratio between the width (W1) of the outward zone and the distance (Dr1) which is measured between an edge of the plates and the proximal end of the transverse channel according to a direction parallel to the transverse channel, is between 2 and 4.

[73] According to one of the aspects of the invention, this transverse channel for which this ratio is calculated is the outermost channel. In other words, this channel connects the outermost channel of the forward zone to the outermost channel of the return zone.

[74] According to one of the aspects of the invention, the ratio between the width (W2) of the return zone and the distance (Dr2) which is measured between an edge of the plates and the proximal end of the transverse channel according to a direction parallel to the transverse channel, is between 0.5 and 2.

[75] According to one of the aspects of the invention, the distance Dr2 is equal to the distance Dr1.

[76] According to one aspect of the invention, the distance Dr2 is strictly greater than Dr1.

[77] According to one aspect of the invention, at least some of the channels in the forward zone connect to transverse channels via oblique forward arms.

[78] For example, three channels from the outward zone connect to one of the transverse channels via three respective oblique arms.

[79] For example a group of three channels connects to one of the transverse channels.

[80] According to one of the aspects of the invention, several transverse channels each see the connection of a group of channels from the outward zone, for example groups of three channels.

[81] For example, there are three groups of three oblique arms each.

[82] According to one of the aspects of the invention, the outermost oblique arm has a longitudinal extension (X1) measured along the longitudinal direction of the channels of the outward zone. [83] According to one of the aspects of the invention, at least some of the channels of the return zone are connected to transverse channels via return oblique arms.

[84] According to one aspect of the invention, these transverse channels are each connected to a single oblique arm.

[85] Thus the transverse channels are equal in number to the number of channels in the return zone.

[86] According to one of the aspects of the invention, the outermost return oblique arm has a longitudinal extension (X2) measured in the longitudinal direction of the outward zone channels.

[87] According to one aspect of the invention, the outward and return oblique arms, with the outermost transverse channel, form a trapezoidal circumference.

[88] According to one aspect of the invention, these oblique arms and the transverse channels define the U-shape of the flow in the reversal zone.

[89] According to one aspect of the invention, the longitudinal extension (X1) and the longitudinal extension (X2) are equal.

[90] The device has slots for receiving the components to be cooled, in particular battery cells.

[91 ] These slots have substantially the shape of rectangles, in particular for placing battery cells there.

[92] Each battery cell location, in the rollover zone, is located at least partially in the gap between two neighboring transverse channels.

[93] That is, each battery cell mainly sees the gap between two transverse channels, not the entire width of a transverse channel.

[94] In other words, the transverse channel straddles two neighboring battery cell locations. [95] In other words, on the same face of a plate, the transverse channel configured to pass at least partially in the interval between two location of components such as cells.

[96] Thus this transverse channel which is relatively little vis-à-vis the battery cells extracts fewer calories released by these cells.

[97] This is advantageous so as not to excessively cool the battery cells in the reversal zone, which makes it possible to maintain a temperature homogeneity of this reversal zone with respect to the outward and return zones.

[98] According to one of the aspects of the invention, the thermal regulation device has a single fluid flow path, this path having a U-shape between a fluid inlet and a fluid outlet, this path being formed by the channels of the forward zone, the reversal zone and the return zone.

[99] Alternatively, the thermal control device has several fluid flow paths, each path having a U-shape between a fluid inlet and a fluid outlet, each path being formed by the channels of one of the forward zones, one of the turnaround zones and one of the return zones.

[100] According to one of the aspects of the invention, the thermal regulation device has two U-shaped flow paths sharing common fluid inlets and outlets.

[101] According to one aspect of the invention, the U-shaped paths have mirror symmetry with respect to each other.

[102] According to one of the aspects of the invention, the axis of mirror symmetry is parallel to the branches of the U.

[103] According to one of the aspects of the invention, the axis of mirror symmetry is perpendicular to the branches of the U.

[104] According to one of the aspects of the invention, the thermal regulation device has four U-shaped flow paths, in particular sharing two common fluid inlets and outlets. [105] According to one aspect of the invention, these four U's are arranged at the four corners of a rectangle or a square.

[106] The invention makes it possible to have a fluid circulation speed which is increased in the channels of the under-densified section, because the total fluid passage section is reduced due to the limited number of channels.

[107] Thus even if the exchange surface is less in the under-densified section because the number of channels is reduced in the under-densified section, the fluid circulation speed increases in connection with the fact that the fluid is at the liquid state (because the fluid is still close to the inlet and is not yet sufficiently heated to pass to the gaseous state) makes it possible to have a sufficiently high heat exchange in this under-densified section.

[108] The channels in the forward zone are under-densified so as to increase the flow velocity and the exchange coefficients under the first rows of cells.

[109] Another subject of the invention is a device for thermal regulation, in particular cooling, for an electrical component capable of releasing heat during its operation, in particular for an electrical energy storage module, this device comprising a plate upper plate and a lower plate assembled with the upper plate to form together a plurality of circulation channels for a heat transfer fluid, in particular a refrigerant fluid, device in which the channels extend, successively in the direction of circulation of the heat transfer fluid, in a go zone in which the channels communicate with one or more fluid inlets, a turnaround zone and a return zone in which the channels communicate with one or more fluid outlets, the turnaround zone connecting the go and return zones so as to that at least some of the channels have a substantially U-shape in this turning zone, this device comprising slots for the components to be cooled, for example of rectangular shape, device in which the turning zone comprises at least one transverse channel connecting at least one channel of the go zone to a channel of the zone return, this transverse channel straddling two neighboring locations which are provided to each receive, for example, a battery cell.

[1 10] According to one of the aspects of the invention, all the transverse channels of the reversal zone are placed astride neighboring locations, locations for receiving, for example, battery cells.

[1 1 1] According to one of the aspects of the invention, these slots are for example arranged in parallel rows.

[1 12] According to one of the aspects of the invention, several rows are arranged in the interval between two neighboring transverse channels.

[1 13] Thus some of these rows do not overlap the transverse channels.

[1 14] Thus the battery cells are not cooled excessively.

[1 15] According to one of the aspects of the invention, the transverse channel has a shorter length than the cumulative width of the outward and return zones, the length of the transverse channel and this cumulative width being measured in the same direction, by example a direction parallel to a small side of the plates.

[1 16] According to one of the aspects of the invention, the ratio between the width (L1) of the outward zone and the distance (Dr1) which is measured between an edge of the plates and the proximal end of the following transverse channel a direction parallel to the transverse channel, is between 2 and 4.

[1 17] According to one of the aspects of the invention, this transverse channel for which the ratio is calculated is the outermost channel. In other words, this channel connects the outermost channel of the forward zone to the outermost channel of the return zone.

[1 18] According to one of the aspects of the invention, the ratio between the width (W2) of the return zone and the distance (Dr2) which is measured between an edge of the plates and the proximal end of the following transverse channel a direction parallel to the transverse channel, is between 0.5 and 2.

[1 19] According to one of the aspects of the invention, at least some of the channels of the forward zone are connected to transverse channels via forward oblique arms. [120] For example, three channels from the outward zone connect to one of the transverse channels via three respective oblique arms.

[121] For example a group of three channels connects to one of the transverse channels.

[122] According to one of the aspects of the invention, several transverse channels each see the connection of a group of channels from the outward zone, for example groups of three channels.

[123] For example, there are three groups of three oblique arms each.

[124] According to one of the aspects of the invention, the outermost oblique arm has a longitudinal extension (X1) measured along the longitudinal direction of the outward zone channels.

[125] According to one of the aspects of the invention, at least some of the channels of the return zone are connected to transverse channels via return oblique arms.

[126] According to one of the aspects of the invention, the refrigerant is chosen from R134a, R1234yf or R744 refrigerants.

[127] Another subject of the invention is a system comprising an electrical component capable of releasing heat during its operation, in particular for an electrical energy storage module, and a cooling device described above, arranged to cooling the component, this component, in particular battery cells, being in thermal contact with the upper plate of the cooling device.

[128] Other characteristics and advantages of the invention will appear more clearly on reading the following description, given by way of illustrative and non-limiting example, and the appended drawings, including:

[129] - [Figure 1] illustrates, schematically and partially, a thermal control device;

[130] - [Figure 2] illustrates, schematically and partially, the arrangement of the channels of a thermal regulation device according to an exemplary implementation of the invention, [131] - [Figure 3] illustrates, schematically and partially, part of the regulation device of [Figure 2],

[132] - [Figure 4] illustrates, schematically and partially, another part of the regulating device of [Figure 2],

[133] - [Figure 5] illustrates, schematically and partially, the general fluid path in the device of [Figure 2],

[134] - [Figure 6] illustrates, schematically and partially, another example of a general fluid path in the thermal regulation device,

[135] - [Figure 7] illustrates, schematically and partially, yet another example of a general fluid path in the thermal control device,

[136] - [Figure 8] illustrates, schematically and partially, another example of a general fluid path in the thermal control device.

[137] There is shown in [Figure 1] a system 1, known from the state of the art, comprising a set of battery cells 2 to be cooled, for example rows in a plurality of parallel rows 3, and a regulating device 10 arranged to cool the cells 2, which are in thermal contact with an upper plate of the cooling device 10, as explained below.

[138] The thermal regulation device 10 comprises an upper plate 11, a lower plate 12 assembled with the upper plate 11 to together form a plurality of circulation channels 14 for a refrigerant fluid, in particular a fluid selected from R134a refrigerant fluids, R1234yf or R744.

[139] The channels 14 extend between a common inlet 7 and a common fluid outlet 8. A flange 9 can be connected to this inlet 7 and outlet 8 to provide connections.

[140] Will now be described with reference to Figures 2 and following a thermal regulation device according to an embodiment of the invention, which has a structure similar to the device of Figure 1 but whose channels are arranged differently. [141] There is shown in Figure 2, a thermal control device 20 for cooling electrical components likely to release heat during their operation.

[142] These components are, in the example described, battery cells 2 arranged in 30 parallel rows 3, each row having two cells.

[143] These cells 2 have a rectangular shape.

[144] Like the example of Figure 1, the device 20 comprises an upper plate 11 and a lower plate 12 assembled with the upper plate 11 to together form a plurality of circulation channels 21 for the heat transfer fluid.

[145] The channels 21 extend, successively according to the direction of circulation of the heat transfer fluid:

- in a go zone 22 in which the channels 21 communicate with a fluid inlet 7 via supply channels 23, and the fluid mainly circulates along the arrow F1 in this go zone 22,

- a reversal zone 24,

- a return zone 25 in which the channels 21 communicate with a fluid outlet 8, and the fluid circulates along the arrow F2 in this return zone 25.

[146] The turnaround zone 24 connects the forward 22 and return 25 zones so that at least some of the channels 21 have a substantially U-shape in this turnaround zone 24.

[147] As illustrated in Figure 3, the go zone 22 has, successively in the direction F1 of circulation of heat transfer fluid, an under-densified section 27 and a densified section 28, the number Nsd of channels 21 in the under-densified section densified 27 being strictly less than the number Nd of channels in the densified section.

[148] The invention makes it possible to have a fluid circulation speed which is increased in the channels 21 of the under-densified section 27, because the total fluid passage section is reduced due to the limited number of channels. [149] Thus even if the exchange surface is less in the under-densified section 27 because the number of channels is reduced in the under-densified section, the flow rate of the fluid increases in connection with the fact that the fluid is in the liquid state (because the fluid is still close to the inlet and is not yet sufficiently heated to pass to the gaseous state) makes it possible to have a sufficiently high heat exchange in this under-densified section 27.

[150] The channels 21 in the forward zone 27 are under-densified so as to increase the flow velocity and the exchange coefficients under the first rows of cells.

[151] The two cells of each row 3 are arranged in two columns 38 as shown in Figure 4. The cells are denoted CELL 1, CELL 2...

[152] The under-densified section 27 is placed between the fluid inlet 7 and the densified section 28.

[153] The number Nd of channels 21 in the densified section 28 is twice the number Nsd of channels 21 in the under-densified section 27.

[154] In the example described, the number Nd is equal to 12 and the number Nsd of channels in the under-densified section is equal to 6.

[155] In another example (not shown), the number Nd is equal to 6 and the number Ns) of channels in the under-densified section is equal to 3.

[156] The hydraulic diameter of the channels 21 remains identical in the under-densified section 27 and in the densified section 28.

[157] In other words, the hydraulic diameter of the channels 21 does not change when moving from the under-densified section 27 to the densified section 28.

[158] The channels 21 in the under-densified section 27 are parallel to each other and are rectilinear in shape.

[159] The channels 21 in the densified section 28 are parallel to each other and are rectilinear in shape.

[160] The channels 21 in the under-densified section 27 are parallel to the channels in the densified section 28. [161] Each channel 21 of the under-densified section 27 connects to two channels 21 of the densified section 28.

[162] The under-densified section 27 extends over a length L1, measured in the direction F1 of fluid circulation, which is greater than 10%, or 20%, of the total length L10 of the channels in the outward zone 22, and smaller than 50% of this total length L10.

[163] For example, the under-densified section 27 extends over a length L1, measured in the direction of fluid circulation, which is substantially equal to 25% of the total length L10 of the channels in the outward zone 22.

[164] The channels 21 in the under-densified section 27 are spaced apart by a constant pitch DYA.

[165] The channels 21 in the densified section 28 are spaced from each other by a constant pitch DY.

[166] The DYA step is thus larger than the DY step due to the increased number of channels.

[167] The outward zone 22 comprises a junction section 30 between the under-densified section 27 and the densified section 28.

[168] This junction section 30 has ramifications of channels, ramifications which make it possible to increase the number of channels between the under-densified section 27 and the densified section 28.

[169] Thus each channel 21 of the under-densified section 27 connects to two channels of the densified section 28 via a node 31 present in the junction section 30.

[170] In the case of a channel subdividing into two channels, branching node 31 is part of a Y formed by the channels.

[171] It is preferable to have this Y shape for the quality of the flow, in comparison for example to the case where the branching makes right angles.

[172] In the junction section 30, the branching nodes 31 have a spacing with respect to a geometric line LT transverse to the longitudinal direction of the channels 21, spacing which is different between neighboring nodes. [173] In the example described, the branch nodes 31 are arranged in two rows 33 and 34 so that the nodes 31 of one row alternate with the nodes of the other row.

[174] The two rows 33 and 34 of knots are for example spaced apart by a distance of between 5 mm and 100 mm.

[175] This arrangement of the nodes 31 makes it possible to smooth temperature gradients in this junction section. This is particularly advantageous when the battery cells are arranged perpendicular to the direction of fluid flow.

[176] Other arrangements of nodes are possible, for example these nodes 31 are arranged along a line which is oblique with respect to the aforementioned transverse line.

[177] The go 22 and return 25 zones have the same length L10.

[178] The channels 21 of the under-densified section 27 communicate with several channels 23 of the fluid inlet supply.

[179] For example, two fluid supply channels 23 are provided and each fluid supply channel is connected to three channels 21 of the under-densified section 27, making an angle strictly greater than 90° as illustrated in the figure 3.

[180] These two supply channels 23 communicate with a common fluid inlet 7.

[181] These power channels 23 are arranged offset from the slots that receive the battery cells.

[182] In other words, these supply channels 23 are not opposite the cells 2.

[183] The channels 21 of the go 22 and return 25 zones are arranged opposite the cells 2 to be cooled.

[184] These 3 rows of cells are placed perpendicular to the go zones

22 and return 25. [185] In the example described, the battery cells are arranged in 30 rows of two cells, ie a total of 60 cells to be cooled.

[186] The number Nr of channels in the return zone 25 is lower than the number Nsd of channels in the under-densified section 27.

[187] In the example described, the number Nr of channels in the return zone 25 is 4, the number Nsd in the under-densified section 27 is 6 and the number Nd of channels in the densified section 28 is 12.

[188] As a variant not shown, the number Nr of channels in the return zone 25 is 2, the number Nsd in the under-densified section 27 is 3 and the number Nd of channels in the densified section 28 is 6.

[189] The channels 21 in the return zone 25 are rectilinear in shape and are parallel to each other, with a regular pitch between them here equal to DY, namely the pitch of the channels in the densified section 29 of the outward zone 22.

[190] As seen in Figure 3, the under-densified section 27 is placed next to a terminal section 35 of the return zone 25 so that the under-densified section 27 can extract calories released in the terminal section 35 of the return area.

[191] Thus it is possible to cool this terminal section 35, which may present risks of undesirable overheating.

[192] The channels of the return zone 25 connect to several fluid outlet channels 36.

[193] The terminal section 35 of the return zone 25 is adjacent to the exit channels 36.

[194] These output channels 36 are arranged offset from the locations which receive the cells to be cooled.

[195] In other words, these output channels 36 are not opposite the cells to be cooled.

[196] The fluid inlet 23 and outlet 36 channels are arranged on the same side of the plates 11 and 12. [197] Figures 2 and 3 illustrate different configurations of inlet 23 and outlet 36 channels. It is preferable to have the channels oriented obliquely as shown in Figure 3, for better flow.

[198] As illustrated in Figure 3, the width W1 of the forward zone 22 is greater than the width W2 of the return zone 25, the width being measured in a direction LT transverse to the channels in these zones.

[199] The reversal zone 24 comprises transverse channels 39 which connect the channels of the go zone 22 to the channels of the return zone 25.

[200] These transverse channels 39 have a direction LT perpendicular to the rectilinear channels of the go 22 and return 25 zones.

[201] Each transverse channel 39 has a shorter length than the cumulative width of the outward and return zones W1 and W2.

[202] The ratio between the width W1 of the go zone 22 and the distance Dr1 which is measured between an edge 40 of the plates 11, 12 and the proximal end of the transverse channel 39 in the direction LT, is between 2 and 4.

[203] This transverse channel 39 for which the ratio is calculated is the outermost channel. In other words, this channel connects the outermost channel of the outward zone 22 to the outermost channel of the return zone 25.

[204] The ratio between the width W2 of the return zone 25 and the distance Dr2 which is measured between an edge 41 of the plates and the proximal end of the transverse channel 39 in the direction LT, is between 0.5 and 2.

[205] If desired, the distance Dr2 is equal to the distance Dr1.

[206] Alternatively, the distance Dr2 is strictly greater than Dr1.

[207] Forward zone channels 22 connect to transverse channels 39 via forward slant arms 44.

[208] In the example described, three channels from the go zone 22 are connected to one of the transverse channels 39 via three respective oblique arms 44.

[209] For example a group of three channels 21 is connected to one of the transverse channels 39. [210] Several transverse channels 39 each see the connection of a group of three channels from the go zone 22.

[211] There are three groups of three oblique arms 44 each, each group being for a transverse channel 39.

[212] The outermost oblique arm 44 has a longitudinal extension X1 measured along the longitudinal direction of the channels of the go zone 22.

[213] Channels of the return zone 25 connect to transverse channels 39 via oblique return arms 45.

[214] These transverse channels 39 are each connected to a single oblique arm 45.

[215] The transverse channels 39 are equal in number to the number of channels in the return zone 25.

[216] The outermost return oblique arm 45 has a longitudinal extension X2 measured along the longitudinal direction of the channels of the outward zone 22.

[217] The outward and return oblique arms 44 and 45, with the outermost transverse channel 39, form a trapezoidal periphery.

[218] These oblique arms 44 and 45 and the transverse channels 39 define the U-shape of the flow in the reversal zone.

[219] The longitudinal extension X1 and the longitudinal extension X2 are equal.

[220] The device has slots 50 to receive the cells to be cooled.

[221] These locations 50 have substantially the shape of rectangles, to place battery cells there.

[222] Each battery cell location 50, in the turnaround area 24, is located in the interval between two neighboring transverse channels 39.

[223] That is, each battery cell 2 mainly sees the DX interval between two transverse channels 39, and not the entire width of a transverse channel 39. [224] In other words, the transverse channel 39 straddles two locations 50 of neighboring battery cells.

[225] Thus this transverse channel 39 which is relatively little vis-à-vis the battery cells extracts fewer calories released by these cells.

[226] This is advantageous so as not to excessively cool the battery cells 2 in the turnaround zone 24, which makes it possible to maintain a uniform temperature of this turnaround zone 24 with respect to the outward and return zones.

[227] The ratio between the number of channels in the densified section 28 of the outward zone and the number of channels leaving the reversal zone 24 is between 2 and 4, for example this ratio being equal to 2, 3 or 4.

[228] The ratio between the number of channels in the return zone 25 and the number of channels leaving the reversal zone 24 is chosen to be between 0.5 and 2, this ratio possibly being equal to 1.

[229] The pitch DX between the transverse channels of the reversal zone is greater, in particular at least 1.5 greater, than the pitch DY between the channels in the densified section of the forward zone and in the return zone.

[230] For example, the pitch between the transverse channels of the reversal zone is between 10 mm and 100 mm.

[231] In the example described, the thermal regulation device has a single fluid flow path 60, this path 60 having a U-shape between the fluid inlet 7 and the fluid outlet 8, this path U being formed by the channels 21 of the forward zone, the reversal zone and the return zone.

[232] Figure 5 schematically illustrates this global path 60 simple U.

[233] Alternatively, the thermal control device has several fluid flow paths, each path having a U-shape between a fluid inlet and a fluid outlet, each path being formed by the channels of one of the forward zones, one of the turnaround zones and one of the return zones. [234] In the example of Figure 6, the thermal regulation device has two U-shaped flow paths 61 sharing common fluid inlets and outlets 7 and 8.

[235] The U-shaped paths 61 have mirror symmetry with respect to each other.

[236] The axis of symmetry SY1 mirror is parallel to the branches 61 of the U.

[237] Alternatively, as illustrated in Figure 7, the axis of mirror symmetry SY2 is perpendicular to the branches of the U.

[238] As a further variant, illustrated in FIG. 8, the thermal regulation device has four U-shaped flow paths 61, sharing two common fluid inlets and one outlet.

[239] These four U's are arranged at the four corners of a rectangle or a square.

Claims

24 Claims

[Claim 1] Device (20) for thermal regulation, in particular cooling, for an electrical component capable of releasing heat during its operation, in particular for an electrical energy storage module, this device comprising an upper plate and a assembly with the upper plate to together form a plurality of circulation channels (21) for a heat transfer fluid, in particular a refrigerant fluid, the upper plate of the cooling device being configured to be in thermal contact with the component, in particular cooling cells battery, device in which the channels extend, successively in the direction of circulation of the heat transfer fluid, in a forward zone (22) in which the channels communicate with one or more fluid inlets (7), a reversal zone (24 ) and a return zone (25) in which the channels communicate with one or more fluid outlets (8), the reversal zone connecting the forward and return zones so that at least some of the channels have a shape substantially U-shaped in this turning zone, this device comprising slots for the components to be cooled, for example of rectangular shape, device in which the turning zone (24) comprises at least one transverse channel (39) connecting at least one the outgoing zone to a channel of the return zone, this transverse channel straddling two adjacent slots (50) which are provided to each receive, for example, an electrical component capable of releasing heat during its operation, in particular for a module electrical energy storage such as a battery cell (2).

[Claim 2] Device according to the preceding claim, in which all the transverse channels (39) of the reversal zone are placed astride neighboring locations, locations (50) for receiving, for example, battery cells.

[Claim 3] Device according to one of the preceding claims, in which each battery cell location, in the reversal zone, is located at least partially in the gap between two adjacent transverse channels.

[Claim 4] Device according to one of the preceding claims, in which the upper plate is flat, while the lower plate is embossed to form the channels when the two lower and upper plates are associated.

[Claim 5] Device according to one of the preceding claims, in which the transverse channel (39) has a shorter length than the cumulative width of the outward and return zones (W1, W2), the length of the transverse channel and this cumulative width being measured along the same direction, for example a direction (LT) parallel to a short side of the plates.

[Claim 6] Device according to one of the preceding claims, in which the ratio between the width (W1) of the go zone and the distance (Dr1) which is measured between an edge of the plates and the proximal end of the following transverse channel a direction parallel to the transverse channel, is between 2 and 4.

[Claim 7] Device according to one of the preceding claims, in which the ratio between the width (W2) of the return zone and the distance (Dr2) which is measured between an edge of the plates and the proximal end of the following transverse channel a direction parallel to the transverse channel, is between 0.5 and 2.

[Claim 8] Device according to one of the preceding claims, in which at least some of the channels of the forward zone (22) are connected to transverse channels via oblique forward arms (44).

[Claim 9] Device according to the preceding claim, in which several transverse channels each see the connection of a group of channels from the forward zone, for example groups of three channels.

[Claim 10] Device according to one of the preceding claims, in which at least some of the channels of the return zone are connected to transverse channels via return oblique arms (45).

[Claim 1 1] Device according to one of the preceding claims, in which the thermal regulation device has two U-shaped flow paths (61) sharing common fluid inlets and outlets (7, 8).

[Claim 12] System comprising an electrical component capable of releasing heat during its operation, in particular for an electrical energy storage module, and a cooling device according to one of the preceding claims, arranged to cool the component, this component, in particular battery cells, being in thermal contact with the upper plate of the cooling device.