WO2023078313A1 - Goods sorting system, goods sorting device and goods sorting method - Google Patents

Goods sorting system, goods sorting device and goods sorting method Download PDF

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Publication number
WO2023078313A1
WO2023078313A1 PCT/CN2022/129360 CN2022129360W WO2023078313A1 WO 2023078313 A1 WO2023078313 A1 WO 2023078313A1 CN 2022129360 W CN2022129360 W CN 2022129360W WO 2023078313 A1 WO2023078313 A1 WO 2023078313A1
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WO
WIPO (PCT)
Prior art keywords
picking
information
sku
storage area
order
Prior art date
Application number
PCT/CN2022/129360
Other languages
French (fr)
Chinese (zh)
Inventor
李洪波
Original Assignee
北京极智嘉科技股份有限公司
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Publication of WO2023078313A1 publication Critical patent/WO2023078313A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/137Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
    • B65G1/1371Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed with data records
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C3/00Sorting according to destination
    • B07C3/18Devices or arrangements for indicating destination, e.g. by code marks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/137Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Definitions

  • the present disclosure relates to the technical field of warehousing and logistics, and in particular to a cargo picking system, picking equipment and a cargo picking method.
  • one or more embodiments of the present disclosure provide a cargo picking system, a picking device and a picking method, so as to improve the efficiency of cargo picking.
  • an embodiment of the present disclosure provides a cargo picking system, including: at least one handling robot, a transit storage area, a control server, and a workstation device;
  • the control server is configured to control the at least one transport robot to transport the SKU corresponding to the batch order information to the picking point of the workstation according to the batch order information; use the SKU corresponding to the batch order information to generate a batch Picking information, the batch picking information includes the type and quantity of SKUs to be picked, and sending the batch picking information to the workstation device;
  • the workstation equipment includes information indicating equipment or automatic picking equipment
  • the information indicating device is configured to display the batch picking information, so that picking personnel can pick the corresponding type and quantity of SKUs from the handling robot to the transfer storage area;
  • the automatic picking device is configured to pick SKUs of a corresponding type and quantity from the handling robot to the transit storage area according to the batch picking information.
  • the at least one handling robot is configured to leave the picking point after the SKUs corresponding to the bulk order information carried are picked to the transit storage area.
  • the transit storage area is set on a trolley, a container, a temporary storage point, or a storage area attached to the automatic picking equipment.
  • system further includes a scanning device and a picking storage area, and the picking storage area is provided with more than one storage position;
  • the scanning device is configured to scan SKU information and send it to the control server;
  • the control server is further configured to determine the order picking information corresponding to the scanned SKU information, the order picking information includes target storage location information and the number of scanned SKUs corresponding to each target storage location, and sorts the order sending information to the information indicating device;
  • the information indication device is further configured to display the order picking information, so that the picker can pick the scanned SKU from the transit storage area to a target storage location in the picking storage area.
  • the system further includes a picking storage area, and the picking storage area is provided with more than one storage position;
  • the automatic picking device is further configured to acquire order picking information corresponding to each SKU picked to the transit storage area from the control server, the order picking information including target storage location information and each target storage location corresponding to The quantity of each SKU; picking each SKU from the transit storage area to the target storage location in the picking storage area according to the order picking information.
  • each storage location in the picking storage area corresponds to a different order or order set
  • the control server is further configured to determine the batch order information according to the number of storage positions in the picking storage area.
  • an embodiment of the present disclosure further provides a sorting device, including the above-mentioned automatic picking device.
  • an embodiment of the present disclosure provides a method for picking goods, which is applied to the control server in the above-mentioned goods picking system; the method for picking goods includes:
  • control at least one handling robot to transport the SKU corresponding to the batch order information to the picking point of the workstation;
  • the batch picking information includes the type and quantity of SKUs to be picked, and send the batch picking information to the workstation equipment, so that the picking personnel or automatic picking equipment at the workstation According to the batch picking information, the SKUs of the corresponding type and quantity are picked from the handling robot to the transit storage area.
  • the method also includes:
  • the order picking information includes target storage location information and the number of scanned SKUs corresponding to each target storage location, and send the order picking information to the workstation device.
  • the method also includes:
  • the order picking information corresponding to each SKU picked to the transit storage area is sent to the workstation device, the order picking information includes target storage location information and the corresponding SKU of each target storage location The quantity of each SKU.
  • an embodiment of the present disclosure provides a computing device, including:
  • the memory is used to store computer-executable instructions
  • the processor is used to execute the computer-executable instructions.
  • the steps of the above method for picking goods are realized.
  • an embodiment of the present disclosure provides a computer-readable storage medium, which stores computer-executable instructions, and when the computer-executable instructions are executed by a processor, the steps of the above method for picking goods are implemented.
  • the control server controls at least one handling robot to transport the SKU corresponding to the batch order information to the picking point of the workstation, and then uses the SKU corresponding to the batch order information to generate batch picking Information, so that pickers or automatic picking equipment can batch pick the SKUs to be picked to the transit storage area according to the batch picking information.
  • the handling robot can leave or be dispatched for other tasks, which reduces the waiting time, reduces the queuing situation of the handling robot, and improves the picking efficiency.
  • FIG. 1 is a schematic diagram of the composition of a cargo picking system provided by an embodiment of the present disclosure
  • FIG. 2 is a schematic diagram of the composition of a cargo picking system suitable for manual picking provided by an embodiment of the present disclosure
  • FIG. 3 is a schematic composition diagram of a cargo picking system suitable for automatic picking provided by an embodiment of the present disclosure
  • FIG. 4 is a flow chart of a method for picking goods provided by an embodiment of the present disclosure
  • Fig. 5 is a flow chart of another method for picking goods provided by an embodiment of the present disclosure.
  • SKU Stock Keeping Unit, inventory unit
  • SKU can be understood as the specific model of a product to distinguish a single product. For example, taking clothing as an example, "style + size + color" can determine a SKU. SKU can be in units of pieces, boxes, pallets, etc.
  • Pushing fruit refers to the process of taking out the SKU required by the order by picking personnel or equipment.
  • “Seeding” refers to the process of sorting the retrieved SKUs to corresponding orders.
  • each order has its own storage slot, that is, the process of sorting the retrieved SKUs to the corresponding storage slots.
  • the basic idea of the present disclosure is to adopt the method of batch picking, and the SKUs involved in the batch order among the goods transported by the handling robot to the workstation are all picked in batches to the transit storage area. That is to say, all the SKUs that need to be sorted out by the handling robot are picked.
  • the handling robot can leave after picking the fruit to be dispatched for other work, without waiting for the planting process, which reduces the waiting time and the queuing of the handling robot, thereby improving the picking efficiency.
  • the present disclosure adopts a batch seeding method based on SKUs, which reduces the number of round trips in the picking storage area, and further improves picking efficiency.
  • FIG. 1 is a schematic composition diagram of a cargo picking system provided by an embodiment of the present disclosure, which mainly includes: a control server 100 , at least one handling robot 110 , a transit storage area 120 , a workstation device 130 and a picking storage area 140 .
  • the control server 100 is responsible for the control and scheduling of the entire cargo picking system, and the control server 100 may be a single server or a server cluster composed of multiple servers.
  • the control server can be a cloud server, also known as cloud computing server or cloud host, which is a host product in the cloud computing service system to solve the problem of traditional physical host and virtual private server (VPs, VI irtual Private Server) services. There are defects in management difficulty and weak business expansion.
  • the control server 100 can communicate with the transfer robot 110, the workstation device 130, etc. through the network, so as to realize information acquisition and control scheduling of the transfer robot 110, the workstation device 130, etc.
  • Network 103 may include various connection types, such as wires, wireless communication links, or fiber optic cables, among others.
  • the above-mentioned transit storage area 120, work station equipment 130 and picking storage area 140 are all located at the work station, and the work station is the place where goods are picked.
  • control server 100 controls at least one transport robot 110 to transport the SKU corresponding to the bulk order information to the picking point of the workstation according to the bulk order information.
  • the above batch order information may be composed of more than one order information to be picked.
  • the picking storage area 104 includes more than one storage location, and the storage location corresponds to an order or a set of orders respectively.
  • One storage slot corresponds to an order or a set of orders, or in the case of a large quantity of goods contained in an order, one order can also correspond to multiple storage slots.
  • the control server 100 may determine the batch order information according to the number of storage slots in the picking storage area 104 .
  • the above-mentioned order set may be a combination of multiple orders or multiple sub-orders.
  • the control server 100 can combine 10 order information to be picked into a batch order information. Then at least one handling robot 110 is controlled to take out the SKUs involved in the batch order information from the warehouse.
  • one transfer robot 110 is taken as an example.
  • the bulk order information involves a large number of SKUs, large SKU specifications, or scattered storage locations of SKUs
  • multiple transfer robots 110 can also be used to carry out the transfer.
  • the transport robot 110 transports the SKU involved in the batch order information to the picking point of the workstation.
  • the so-called picking point is a fixed position where the transport robot 110 stops at the workstation and waits for fruit picking.
  • the handling robot can determine the picking point through various methods such as RFID (Radio Frequency Identification) technology and GPS (Global Positioning System) positioning technology.
  • RFID Radio Frequency Identification
  • GPS Global Positioning System
  • the transport robot 110 can transport the SKUs involved in the batch order information to the picking point of the workstation through the container, and the above-mentioned container can be a shelf, a material box, a pallet, and the like.
  • the control server 100 uses the SKU corresponding to the batch order information to generate batch picking information, and sends the batch picking information to the workstation device 130 .
  • the batch picking information includes the type and quantity of SKUs to be picked. That is to say, the control server 100 integrates the information of each order in the batch order information, no longer takes the order as the information unit, but uses the SKU as the information unit.
  • the type and quantity of SKUs to be picked are included in the batch picking information, thus providing the basis for subsequent "batch fruit picking".
  • the above-mentioned workstation device 130 can be implemented in two ways:
  • the workstation device 130 is an information indication device. This situation applies to the situation where picking is done by humans, ie pickers. As shown in FIG. 2 , the information indicating device 131 displays the batch picking information sent by the control server 100 .
  • the picker can pick the corresponding type and quantity of SKU batches from the handling robot 110 to the transit storage area 120 according to the batch picking information displayed by the information indicating device 131 .
  • the aforementioned information indication device 131 may be a display, a touch screen, a projector, an intelligent terminal, and the like.
  • the smart terminal may be a mobile phone, a tablet computer, a portable device, or a customized terminal device.
  • the picker no longer relies on order information, but batch picking information.
  • Batch picking information indicates the type and quantity of SKUs that need to be picked. Pickers only need to "pick fruit" from the handling robot 110 according to the type and quantity of the SKU, and first pick all the SKUs involved in the batch order information.
  • the above-mentioned transit storage area 120 is a storage area different from the picking storage area 140 set in the workstation, and is used for temporarily storing SKUs before "seeding" the SKUs to the picking storage area 140 .
  • the transit storage area 120 may include at least one storage location, and the storage location may be implemented by using a container.
  • the storage location may be implemented by using a container.
  • different SKUs can be stored in different storage positions according to SKU types to facilitate the distinction of SKUs.
  • the transfer storage area 120 can be set on a trolley for the convenience of the pickers. That is to say, the cart is used as the transit storage area 120 . In this way, in the subsequent sowing process, the picking personnel can push the carts to pick each SKU to the storage position in the picking storage area 140, saving manpower and improving efficiency.
  • containers, temporary storage points, etc. can also be used as the transit storage area 120 .
  • the container may be such as a material box, a pallet, and the like.
  • Temporary storage points can be areas such as tables and floors that are free and can be temporarily used to store SKUs.
  • the transfer robot 110 After the pickers complete the picking of all SKUs according to the batch order information, that is, picking from the transfer robot 110 to the transit storage area 120, the transfer robot 110 leaves the picking point. That is to say, after "unloading" all SKUs that need to be picked from the handling robot 110 in batches, the handling robot 110 can leave. In this way, even if the picker has not picked the SKU to the picking storage area 140, the transfer robot 110 can leave to accept a new dispatch, thereby improving efficiency and reducing the queuing phenomenon caused by the transfer robot 110 staying at the picking point for a long time.
  • the transport robot 110 can leave under the control of the control server 100 .
  • the workstation equipment sends a message to the control server 100 indicating that the batch "fruit picking" is completed, and the control server 100 controls the handling robot 110 to leave.
  • Other methods may also be used, and are not exhaustive here.
  • the handling robot 110 When the handling robot 110 leaves the picking point, it can carry the original container or different containers. It can remove the original container and leave, or add a new container. This disclosure is not limited in this regard.
  • the type and quantity of SKUs that have been picked can be returned to the control server 110 through the workstation device 130 .
  • the control server 110 can determine whether all the SKUs involved in the batch order information have been "fruit-picked".
  • multiple handling robots are required to carry the SKU corresponding to the batch order information.
  • Multiple handling robots can stay at multiple picking points of the workstation at the same time, or stay at multiple picking points of the workstation successively. In this way, picking personnel are required to pick SKUs from multiple handling robots to the transit storage area 120 until all SKUs corresponding to the batch order information are "picked".
  • the generated batch picking information includes the above-mentioned SKU type and quantity information .
  • the SKU corresponding to the batch order information is completed by two handling robots, that is, handling robot A and handling robot B. After the handling robot A arrives at the picking point first, the picker picks the SKU from the handling robot A to the transit storage area according to the batch picking information, and returns the SKU type and quantity information of the picked fruit to the control server through the workstation equipment, and the control server can update the batch picking in time The type and quantity of SKUs to be picked in the information.
  • the handling robot A leaves, the handling robot B arrives at the picking point, and the picker continues to pick the SKU from the handling robot B to the transit storage area according to the batch picking information, and returns the type and quantity information of the picked SKU to the control server through the workstation equipment, and controls
  • the server updates the type and quantity of SKUs that need to be picked in the batch picking information in a timely manner, and finds that all SKUs in the batch picking information have been picked.
  • the workstation device 130 is an automatic picking device. This situation applies to the case of picking by automatic picking equipment. As shown in FIG. 3 , the automatic picking device 132 picks batches of SKUs of corresponding types and quantities from the handling robot 110 to the transit storage area 120 according to the batch picking information sent by the control server 100 .
  • the automatic picking device 132 mentioned above may be a manipulator, a picking robot, and the like.
  • the automatic picking device 132 also does not rely on order information, but batch picking information.
  • Batch picking information indicates the type and quantity of SKUs that need to be picked.
  • the automatic picking device 132 only needs to "pick fruit" from the handling robot 110 according to the type and quantity of the SKU, and first pick all the fruits of all SKUs involved in the batch order information.
  • the automatic picking device 132 performs picking, and the transfer storage area 120 can be set in a storage area attached to the automatic picking device 132 .
  • manipulators or picking robots are accompanied by containers as transit storage areas 120 .
  • the automatic picking device 132 can pick each SKU from its attached container to the storage position in the picking storage area 140 during the moving process, so as to improve the picking efficiency.
  • the transport robot 110 After the automatic picking equipment 132 completes the picking of all SKUs according to the batch order information, that is, the picking from the transport robot 110 to the transit storage area 120, the transport robot 110 leaves the picking point. In this way, even if the automatic picking equipment 132 has not picked the SKU to the picking storage area 140, the transport robot 110 can leave to accept a new schedule, thereby improving efficiency and reducing the queuing phenomenon caused by the transport robot 110 staying at the picking point for a long time.
  • the transport robot 110 can leave under the control of the control server 100 .
  • the automatic picking device 132 completes the "fruit picking" of all SKUs, it sends a message to the control server 100 indicating that the batch "fruit picking" is completed, and the control server 100 controls the transport robot 110 to leave.
  • the handling robot 110 When the handling robot 110 leaves the picking point, it can carry the original container or different containers. It can remove the original container and leave, or add a new container. This disclosure is not limited in this regard.
  • the automatic picking device 132 After the automatic picking device 132 completes the batch "fruit picking", it can return the SKU type and quantity of the picked fruit (that is, picked from the handling robot to the transit storage area) to the control server 110 . In this way, the control server 110 can determine whether all the SKUs involved in the batch order information have been "fruit-picked".
  • multiple handling robots are required to carry the SKU corresponding to the batch order information.
  • Multiple handling robots can stay at multiple picking points of the workstation at the same time, or stay at multiple picking points of the workstation successively.
  • the automatic picking equipment 132 is required to pick SKUs from multiple transfer robots to the transit storage area 120 until all SKUs corresponding to the batch order information are "picked".
  • the following describes the picking process of goods from the transit storage area 120 to the picking storage area 140 , that is, the "seeding" process, in conjunction with an embodiment.
  • the “seeding” process can also be done in two ways:
  • the first way pick each SKU in the transit storage area 120 to the storage position in the picking storage area 140 manually, that is, the picker.
  • the cargo picking system may further include a scanning device 150, as shown in FIG. 2 .
  • the scanning device 150 is used to scan the SKU information and send it to the control server 110 .
  • the picker can use the scanning device 150 to scan the SKUs in the transit storage area 120 , so as to obtain the information of the scanned SKUs, and send the information to the control server 110 .
  • the control server 110 determines the order picking information corresponding to the scanned SKU information.
  • the order picking information includes target storage location information and the number of scanned SKUs corresponding to the target storage location, and then the order picking information is sent to the information indicating device 131 .
  • the order picking information is displayed to the picking personnel by the information indicating device 131 .
  • the control server 110 can determine the above-mentioned order picking information according to the batch order information and the corresponding relationship between the order and the storage location in the picking storage area 140 .
  • the specific form of the above-mentioned order picking information may be the corresponding information of each order and storage location in the batch order information, the corresponding information includes the information of the target storage location corresponding to the scanned SKU and the number of scanned SKUs corresponding to the target storage location. It may also only contain the information of the target storage location and the number of scanned SKUs corresponding to the target storage location.
  • the picking personnel can directly know the target storage location corresponding to the scanned SKU and the number of scanned SKUs corresponding to each target storage location according to the order picking information, and accordingly pick the scanned SKU from the transit storage area 120 to the picking storage area 140 The corresponding target storage bit in the .
  • the transit storage area 120 can be a trolley, and pickers can push the trolley to perform "seeding" of SKUs in the picking storage area 140 .
  • the picking storage area 140 may be an area provided with more than one storage bit.
  • it can be a multi-layer shelf structure, and different positions on the shelf are used as storage positions, or containers are provided as storage positions.
  • the picking storage area 140 can use methods such as electronic tags, projections, laser guidance, lighting, etc. to guide the picker to quickly locate the target storage location. For example, an indicator light can be set at each storage position in the picking storage area 140. Once the target storage position corresponding to the scanned SKU is determined, the indicator light of the target storage position will light up, and the picker can quickly locate the target storage position. Location.
  • the pickers scan and pick various SKUs in the same way until the picking of all SKUs in the transit storage area 120 to the picking storage area 140 is completed.
  • the picker can pass through the workstation
  • the device 130 feeds back to the control server 110, and the control server 110 makes corrections to take remedial measures, such as rescheduling a SKU, or noting that one item is out of stock on the corresponding order, and so on.
  • the picking storage area 140 can distinguish and display multiple SKUs in ways such as electronic labels, projections, laser guidance, lighting, etc., so as to realize "parallel sowing" of multiple SKUs.
  • the second way the automatic picking equipment 132 picks each SKU in the transit storage area 120 to the storage position in the picking storage area 140 .
  • the automatic picking device 132 acquires the order picking information corresponding to each SKU picked to the transit storage area 120 from the control server 110 , and the order picking information includes target storage location information and the quantity of each SKU corresponding to each target storage location. Then the automatic picking device 132 picks each SKU from the transit storage area to the target storage location in the picking storage area according to the order picking information.
  • the automatic picking device 132 has an automatic identification function for SKUs.
  • the automatic picking device 132 can automatically identify each SKU by scanning RFID, image recognition, and the like.
  • the automatic picking device 132 can also perform automatic identification of each SKU through an additionally connected scanning device.
  • the automatic picking device 132 needs to know which storage location or storage locations in the picking storage area 140 each SKU in the transit storage area 120 needs to be placed. That is, the target storage space, and the quantity of the SKU that needs to be placed in each target storage space.
  • the control server 110 can determine the above-mentioned order picking information according to the batch order information and the corresponding relationship between the order and the storage location in the picking storage area 140 .
  • the specific form of the above order picking information may be the corresponding information of each order and storage location in the batch order information, the corresponding information includes the information of the target storage location corresponding to the SKU in the transit storage area and the quantity of each SKU corresponding to the target storage location. It may also only contain the information of the target storage location and the quantity of each SKU corresponding to the target storage location.
  • the picking personnel can directly know the target storage location corresponding to each SKU and the quantity of each SKU corresponding to each target storage location according to the order picking information, and accordingly pick each SKU from the transfer storage area 120 to the corresponding storage area 140 in the picking storage area.
  • the target memory location is sufficient.
  • the transit storage area 120 can be a container attached to the automatic picking device 132 , so the automatic picking device 132 can conveniently "seek" each SKU in the picking storage area 140 .
  • the picking robot moves in the picking storage area 140 and picks each SKU from its attached container to a storage position in the picking storage area 140 .
  • the automatic picking equipment 132 can send The control server 110 feeds back, and the control server 110 makes corrections to take remedial measures, such as rescheduling one SKU, or noting that one item is out of stock on the corresponding order, and so on.
  • the embodiment of the present disclosure also provides a sorting device, which can be considered to include the automatic picking device in the above embodiment, and the automatic picking device can be a combination of mechanical arms with suction cups or grippers It can also be an automatic device with mobile grabbing function, etc.
  • the automatic picking device can be a combination of mechanical arms with suction cups or grippers It can also be an automatic device with mobile grabbing function, etc.
  • the embodiment of the present disclosure also provides a cargo picking method, and the execution subject of the cargo picking method may be a computing device, such as a control server.
  • the computing device may include a memory and a processor, executable codes are stored in the memory, and when the processor executes the executable codes, the item picking method is realized.
  • Fig. 4 is a flow chart of a method for picking goods provided by an embodiment of the present disclosure with the control server as the execution subject. As shown in Fig. 4, the method may include the following steps:
  • Step 401 According to the bulk order information, control at least one transporting robot to transport the SKU corresponding to the bulk order information to the picking point of the workstation.
  • Step 402 Use the SKU corresponding to the batch order information to generate batch picking information.
  • the batch picking information includes the type and quantity of SKUs to be picked, and send the batch picking information to the workstation equipment, so that the pickers or automatic picking equipment at the workstation can pick according to the batch.
  • the information will pick the corresponding type and quantity of SKUs from the handling robot to the transit storage area.
  • the above-mentioned workstation equipment may include information indicating equipment or automatic picking equipment.
  • the information indication device displays the batch picking information sent by the control server, so that the picking personnel can pick the corresponding type and quantity of SKUs from the handling robot to the transit storage area.
  • the automatic picking equipment picks the corresponding type and quantity of SKUs from the handling robot to the transit storage area according to the batch picking information sent by the control server.
  • the method further includes: after the SKU corresponding to the batch order information carried by the transport robot is picked to the transit storage area, controlling the transport robot to leave the picking point.
  • the transit storage area is set on a trolley, a container, a temporary storage point or a storage area attached to the automatic picking equipment.
  • the method for picking goods may further include:
  • Step 403a Receive the scanned SKU information sent by the scanning device.
  • Step 404a Determine the order picking information corresponding to the scanned SKU information, the order picking information includes target storage location information and the number of scanned SKUs corresponding to each target storage location, and send the order picking information to the workstation device.
  • the method for picking goods is shown in Figure 5, after step 401 and step 402, it may further include:
  • Step 403b In response to the request of the workstation device, send the order picking information corresponding to each SKU picked to the transit storage area to the workstation device, the order picking information includes the target storage location information and the information of each SKU corresponding to each target storage location quantity.
  • each storage location in the picking storage area corresponds to a different order or order set; the method further includes: determining the above-mentioned batch order information according to the number of storage locations in the picking storage area.
  • the method further includes: receiving the picking correction information sent by the workstation equipment, the picking correction information including the SKU information whose picked quantity is inconsistent with the order picking information and the actual number of SKUs picked; using the Select the correction message to take remedial action. For example, reschedule the SKU, or note the out-of-stock information on the corresponding order, etc.
  • the functions described in the present disclosure may be implemented by hardware, software, firmware or any combination thereof.
  • the functions may be stored on or transmitted over as one or more instructions or code on a computer-readable medium.
  • An embodiment of the present disclosure also provides a computing device, including:
  • the memory is used to store computer-executable instructions
  • the processor is used to execute the computer-executable instructions.
  • the steps of the above method for picking goods are realized.
  • An embodiment of the present disclosure also provides a computer-readable storage medium, which stores computer-executable instructions, and when the computer-executable instructions are executed by a processor, the steps of the above method for picking goods are implemented.

Abstract

A goods sorting system, a goods sorting device and a goods sorting method. The goods sorting system comprises at least one transport robot (110), a transit storage area (120), a control server (100), and a workstation device (130). The control server (100) is configured to control, according to batch order information, the at least one transport robot (110) to transport SKU (inventory quantity units) corresponding to the batch order information to a sorting point of the workstation, generate batch sorting information by using the SKU corresponding to the batch order information, and send the batch sorting information to the workstation device. The workstation device comprises: an information indication device (131) configured to display the batch sorting information, such that a sorting personnel sorts the corresponding type and number of SKU from the transport robot (110) to the transit storage area (120), or an automatic sorting device (132) configured to sort the corresponding type and number of SKU from the transport robot (110) to the transit storage area (120) according to the batch sorting information, such that the sorting efficiency can be improved.

Description

货物拣选系统、拣选设备和货物拣选方法Goods picking system, picking device and goods picking method
本公开要求于2021年11月8日提交中国专利局、申请号为202111312827.2、发明名称为“货物拣选系统、拣选设备和货物拣选方法”的中国专利申请的优先权,其全部内容通过引用结合在本公开中。This disclosure claims priority to a Chinese patent application with application number 202111312827.2 and titled "Cargo Picking System, Picking Equipment, and Cargo Picking Method" filed with the China Patent Office on November 8, 2021, the entire contents of which are hereby incorporated by reference In this disclosure.
技术领域technical field
本公开涉及仓储物流技术领域,尤其涉及一种货物拣选系统、拣选设备和货物拣选方法。The present disclosure relates to the technical field of warehousing and logistics, and in particular to a cargo picking system, picking equipment and a cargo picking method.
背景技术Background technique
电子商务和网络购物的迅猛发展,给仓储物流行业既带来了迅速崛起的契机,也带来了巨大的挑战。在出货之前,货物通常存储于仓库的货架上。出货时由机器人将订单对应的货物运送至工作站进行货物拣选,那么如何提高货物拣选的效率则成为亟待解决的问题。The rapid development of e-commerce and online shopping has not only brought opportunities for the rapid rise of the warehousing and logistics industry, but also brought huge challenges. Before shipment, goods are usually stored on shelves in warehouses. When shipping, the robot transports the goods corresponding to the order to the workstation for goods picking, so how to improve the efficiency of goods picking has become an urgent problem to be solved.
发明内容Contents of the invention
有鉴于此,本公开一个或多个实施例提供了一种货物拣选系统、拣选设备和拣选方法,从而提高货物拣选的效率。In view of this, one or more embodiments of the present disclosure provide a cargo picking system, a picking device and a picking method, so as to improve the efficiency of cargo picking.
根据第一方面,本公开实施例提供了一种货物拣选系统,包括:至少一个搬运机器人、中转存储区域、控制服务器和工作站设备;According to the first aspect, an embodiment of the present disclosure provides a cargo picking system, including: at least one handling robot, a transit storage area, a control server, and a workstation device;
所述控制服务器,被配置为依据批量订单信息,控制所述至少一个搬运机器人将所述批量订单信息对应的库存量单位SKU搬运至工作站的拣选点;利用所述批量订单信息对应的SKU生成批量拣选信息,所述批量拣选信息包括要拣选的SKU类型和数量,并将所述批量拣选信息发送给所述工作站设备;The control server is configured to control the at least one transport robot to transport the SKU corresponding to the batch order information to the picking point of the workstation according to the batch order information; use the SKU corresponding to the batch order information to generate a batch Picking information, the batch picking information includes the type and quantity of SKUs to be picked, and sending the batch picking information to the workstation device;
所述工作站设备包括信息指示设备或者自动拣选设备;The workstation equipment includes information indicating equipment or automatic picking equipment;
所述信息指示设备,被配置为显示所述批量拣选信息,以便于拣选人员将对应类型和数量的SKU从所述搬运机器人拣选至所述中转存储区域;The information indicating device is configured to display the batch picking information, so that picking personnel can pick the corresponding type and quantity of SKUs from the handling robot to the transfer storage area;
所述自动拣选设备,被配置为依据所述批量拣选信息将对应类型和数量的SKU从所述搬运机器人拣选至所述中转存储区域。The automatic picking device is configured to pick SKUs of a corresponding type and quantity from the handling robot to the transit storage area according to the batch picking information.
在一种可选的实施方式中,所述至少一个搬运机器人,被配置为搬运的所述批量订单信息对应的SKU被拣选至所述中转存储区域后,离开所述拣选点。In an optional implementation manner, the at least one handling robot is configured to leave the picking point after the SKUs corresponding to the bulk order information carried are picked to the transit storage area.
在一种可选的实施方式中,所述中转存储区域设置于推车、容器、暂存点或所述自动拣选设备附带的存储区域。In an optional implementation manner, the transit storage area is set on a trolley, a container, a temporary storage point, or a storage area attached to the automatic picking equipment.
在一种可选的实施方式中,该系统还包括扫描设备和拣选存储区域,所述拣选存储区域设置有多于一个的存储位;In an optional embodiment, the system further includes a scanning device and a picking storage area, and the picking storage area is provided with more than one storage position;
所述扫描设备,被配置为扫描SKU信息并发送至所述控制服务器;The scanning device is configured to scan SKU information and send it to the control server;
所述控制服务器,进一步被配置为确定被扫描SKU信息对应的订单拣选信息,所述订单拣选信息包括目标存储位信息以及各目标存储位对应的所述被扫描SKU的数量,将所述订单拣选信息发送给所述信息指示设备;The control server is further configured to determine the order picking information corresponding to the scanned SKU information, the order picking information includes target storage location information and the number of scanned SKUs corresponding to each target storage location, and sorts the order sending information to the information indicating device;
所述信息指示设备,进一步被配置为显示所述订单拣选信息,以便于所述拣选人员将所述被扫描SKU从所述中转存储区域拣选至所述拣选存储区域的目标存储位。The information indication device is further configured to display the order picking information, so that the picker can pick the scanned SKU from the transit storage area to a target storage location in the picking storage area.
在一种可选的实施方式中,该系统还包括拣选存储区域,所述拣选存储区域设置有多于一个的存储位;In an optional implementation manner, the system further includes a picking storage area, and the picking storage area is provided with more than one storage position;
所述自动拣选设备,进一步被配置为从所述控制服务器获取被拣选至所述中转存储区 域的各SKU对应的订单拣选信息,所述订单拣选信息包括目标存储位信息以及各目标存储位对应的各SKU的数量;依据所述订单拣选信息将各SKU从所述中转存储区域拣选至所述拣选存储区域的目标存储位。The automatic picking device is further configured to acquire order picking information corresponding to each SKU picked to the transit storage area from the control server, the order picking information including target storage location information and each target storage location corresponding to The quantity of each SKU; picking each SKU from the transit storage area to the target storage location in the picking storage area according to the order picking information.
在一种可选的实施方式中,所述拣选存储区域的各存储位分别与不同订单或订单集合对应;In an optional implementation manner, each storage location in the picking storage area corresponds to a different order or order set;
所述控制服务器,进一步被配置为依据所述拣选存储区域的存储位数量确定所述批量订单信息。The control server is further configured to determine the batch order information according to the number of storage positions in the picking storage area.
根据第二方面,本公开实施例还提供了一种拣选设备,包括上述的自动拣选设备。According to the second aspect, an embodiment of the present disclosure further provides a sorting device, including the above-mentioned automatic picking device.
根据第三方面,本公开实施例提供了一种货物拣选方法,应用于上述货物拣选系统中的控制服务器;所述货物拣选方法包括:According to a third aspect, an embodiment of the present disclosure provides a method for picking goods, which is applied to the control server in the above-mentioned goods picking system; the method for picking goods includes:
依据批量订单信息,控制至少一个搬运机器人将所述批量订单信息对应的SKU搬运至工作站的拣选点;According to the batch order information, control at least one handling robot to transport the SKU corresponding to the batch order information to the picking point of the workstation;
利用所述批量订单信息对应的SKU生成批量拣选信息,所述批量拣选信息包括要拣选的SKU类型和数量,并将所述批量拣选信息发送给工作站设备,以便于工作站的拣选人员或自动拣选设备依据所述批量拣选信息将对应类型和数量的SKU从所述搬运机器人拣选至中转存储区域。Use the SKU corresponding to the batch order information to generate batch picking information, the batch picking information includes the type and quantity of SKUs to be picked, and send the batch picking information to the workstation equipment, so that the picking personnel or automatic picking equipment at the workstation According to the batch picking information, the SKUs of the corresponding type and quantity are picked from the handling robot to the transit storage area.
在一种可选的实施方式中,该方法还包括:In an optional embodiment, the method also includes:
接收扫描设备发送的被扫描SKU信息;Receive the scanned SKU information sent by the scanning device;
确定被扫描SKU信息对应的订单拣选信息,所述订单拣选信息包括目标存储位信息以及各目标存储位对应的所述被扫描SKU的数量,将所述订单拣选信息发送给所述工作站设备。Determine order picking information corresponding to the scanned SKU information, the order picking information includes target storage location information and the number of scanned SKUs corresponding to each target storage location, and send the order picking information to the workstation device.
在一种可选的实施方式中,该方法还包括:In an optional embodiment, the method also includes:
响应于所述工作站设备的请求,将被拣选至所述中转存储区域的各SKU对应的订单拣选信息发送给所述工作站设备,所述订单拣选信息包括目标存储位信息以及各目标存储位对应的各SKU的数量。In response to the request of the workstation device, the order picking information corresponding to each SKU picked to the transit storage area is sent to the workstation device, the order picking information includes target storage location information and the corresponding SKU of each target storage location The quantity of each SKU.
根据第四方面,本公开实施例提供了一种计算设备,包括:According to a fourth aspect, an embodiment of the present disclosure provides a computing device, including:
存储器和处理器;memory and processor;
所述存储器用于存储计算机可执行指令,所述处理器用于执行所述计算机可执行指令,该计算机可执行指令被处理器执行时实现上述货物拣选方法的步骤。The memory is used to store computer-executable instructions, and the processor is used to execute the computer-executable instructions. When the computer-executable instructions are executed by the processor, the steps of the above method for picking goods are realized.
根据第五方面,本公开实施例提供了一种计算机可读存储介质,其存储有计算机可执行指令,该计算机可执行指令被处理器执行时实现上述货物拣选方法的步骤。According to a fifth aspect, an embodiment of the present disclosure provides a computer-readable storage medium, which stores computer-executable instructions, and when the computer-executable instructions are executed by a processor, the steps of the above method for picking goods are implemented.
根据本公开实施例提供的货物拣选系统、拣选设备和货物拣选方法,控制服务器控制至少一个搬运机器人将批量订单信息对应的SKU搬运至工作站的拣选点后,利用批量订单信息对应的SKU生成批量拣选信息,以使得拣选人员或自动拣选设备能够依据批量拣选信息将要拣选的SKU批量拣选至中转存储区域。这样搬运机器人就可以离开或被调度进行其他工作,减少了等待时间,也降低了搬运机器人排队的情况,提高了拣选效率。According to the cargo picking system, picking equipment, and cargo picking method provided by the embodiments of the present disclosure, the control server controls at least one handling robot to transport the SKU corresponding to the batch order information to the picking point of the workstation, and then uses the SKU corresponding to the batch order information to generate batch picking Information, so that pickers or automatic picking equipment can batch pick the SKUs to be picked to the transit storage area according to the batch picking information. In this way, the handling robot can leave or be dispatched for other tasks, which reduces the waiting time, reduces the queuing situation of the handling robot, and improves the picking efficiency.
附图说明Description of drawings
为了更清楚地说明本公开实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本公开的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present disclosure or the technical solutions in the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are For some embodiments of the present disclosure, those skilled in the art can also obtain other drawings according to these drawings without creative work.
图1为本公开实施例提供的货物拣选系统的组成示意图;FIG. 1 is a schematic diagram of the composition of a cargo picking system provided by an embodiment of the present disclosure;
图2为本公开实施例提供的适用于人工拣选的货物拣选系统的组成示意图;2 is a schematic diagram of the composition of a cargo picking system suitable for manual picking provided by an embodiment of the present disclosure;
图3为本公开实施例提供的适用于自动拣选的货物拣选系统的组成示意图;FIG. 3 is a schematic composition diagram of a cargo picking system suitable for automatic picking provided by an embodiment of the present disclosure;
图4为本公开实施例提供的一种货物拣选方法的流程图;FIG. 4 is a flow chart of a method for picking goods provided by an embodiment of the present disclosure;
图5为本公开实施例提供的另一种货物拣选方法的流程图。Fig. 5 is a flow chart of another method for picking goods provided by an embodiment of the present disclosure.
具体实施方式Detailed ways
以下结合附图对本公开的示范性实施例做出说明,其中包括本公开实施例的各种细节以助于理解,应当将它们认为仅仅是示范性的。因此,本领域普通技术人员应当认识到,可以对这里描述的实施例做出各种改变和修改,而不会背离本公开的范围和精神。同样,为了清楚和简明,以下的描述中省略了对公知功能和结构的描述。Exemplary embodiments of the present disclosure are described below in conjunction with the accompanying drawings, which include various details of the embodiments of the present disclosure to facilitate understanding, and they should be regarded as exemplary only. Accordingly, those of ordinary skill in the art will recognize that various changes and modifications of the embodiments described herein can be made without departing from the scope and spirit of the disclosure. Also, descriptions of well-known functions and constructions are omitted in the following description for clarity and conciseness.
首先为了方便对技术方案的理解,首先对下面实施例中涉及的一些概念进行简单介绍:First of all, in order to facilitate the understanding of the technical solution, some concepts involved in the following embodiments are briefly introduced:
SKU(Stock Keeping Unit,库存量单位)即库存进出计量的基本单元。SKU可以理解为商品的具体型号,用以区分单品。例如,以服装类为例,“款式+尺码+颜色”可以确定一个SKU。SKU可以是以件,盒,托盘等为单位。SKU (Stock Keeping Unit, inventory unit) is the basic unit of inventory in and out measurement. SKU can be understood as the specific model of a product to distinguish a single product. For example, taking clothing as an example, "style + size + color" can determine a SKU. SKU can be in units of pieces, boxes, pallets, etc.
“摘果”指的是由拣选人员或设备将订单需要的SKU取出的过程。"Picking fruit" refers to the process of taking out the SKU required by the order by picking personnel or equipment.
“播种”指的是将取出的SKU分拣到对应订单的过程,通常每个订单对应有各自的存储位,也就是将取出的SKU分拣到对应的存储位的过程。"Seeding" refers to the process of sorting the retrieved SKUs to corresponding orders. Usually, each order has its own storage slot, that is, the process of sorting the retrieved SKUs to the corresponding storage slots.
“摘果”和“播种”都属于货物拣选的过程。Both "fruit picking" and "sowing" belong to the process of picking goods.
传统的货物拣选系统大多采用的方式为“边拣边分”(或者称为“边摘果边播种”):搬运机器人将SKU搬运至工作站的拣选点后,拣选人员直接按照订单进行拣选。即拣选人员按照订单从搬运机器人拣选该订单对应的SKU类型和数量,并将拣选的SKU放入拣选存储区域中的存储位;然后再进行下一订单的拣选,依次类推。Most of the traditional cargo picking systems adopt the method of "picking while sorting" (or "picking fruit while planting"): after the handling robot transports the SKU to the picking point of the workstation, the picker directly picks according to the order. That is, the picker picks the SKU type and quantity corresponding to the order from the handling robot according to the order, and puts the picked SKU into the storage position in the picking storage area; then picks the next order, and so on.
这种传统的拣选系统中,拣选人员在从搬运机器人拣选SKU并放入拣选存储区域中的存储位的过程中,搬运机器人需要一直在拣选点等待直至拣选人员的订单都拣选完。这必然会造成搬运机器人的工作效率低下,甚至造成搬运机器人排队等待的情况。另外,对于拣选人员而言,需要逐一根据订单完成各SKU从搬运机器人到拣选存储区域的拣选,同样效率低下。In this traditional picking system, when the picker picks the SKU from the handling robot and puts it into the storage space in the picking storage area, the handling robot needs to wait at the picking point until the picker's orders are all picked. This will inevitably cause the work efficiency of the handling robot to be low, and even cause the situation that the handling robot waits in line. In addition, for pickers, it is necessary to complete the picking of each SKU from the handling robot to the picking storage area one by one according to the order, which is also inefficient.
本公开的基本思路是采用批量拣选的方式,将搬运机器人搬运至工作站的货物中批量订单涉及的SKU均批量式的拣选至中转存储区域。也就是说,将搬运机器人搬运来的所有需要拣选出来的SKU全部摘果。通过摘果与播种的分离使得搬运机器人在完成摘果后就可以离开以被调度进行其他工作,无需等待播种过程,减少了等待时间,也降低了搬运机器人排队的情况,从而提高了拣选效率。The basic idea of the present disclosure is to adopt the method of batch picking, and the SKUs involved in the batch order among the goods transported by the handling robot to the workstation are all picked in batches to the transit storage area. That is to say, all the SKUs that need to be sorted out by the handling robot are picked. Through the separation of fruit picking and sowing, the handling robot can leave after picking the fruit to be dispatched for other work, without waiting for the planting process, which reduces the waiting time and the queuing of the handling robot, thereby improving the picking efficiency.
更进一步地,本公开基于这种全部摘果的方式,采用基于SKU的批量播种方式,减少了在拣选存储区域往返的次数,更进一步提高拣选效率。Furthermore, based on this method of picking all fruits, the present disclosure adopts a batch seeding method based on SKUs, which reduces the number of round trips in the picking storage area, and further improves picking efficiency.
下面结合实施例对本公开提供的技术方案进行详细描述。图1为本公开实施例提供的货物拣选系统的组成示意图,主要包括:控制服务器100、至少一个搬运机器人110、中转存储区域120、工作站设备130和拣选存储区域140。The technical solution provided by the present disclosure will be described in detail below with reference to the embodiments. FIG. 1 is a schematic composition diagram of a cargo picking system provided by an embodiment of the present disclosure, which mainly includes: a control server 100 , at least one handling robot 110 , a transit storage area 120 , a workstation device 130 and a picking storage area 140 .
其中控制服务器100负责整个货物拣选系统的控制调度,该控制服务器100可以是单个服务器,也可以是由多个服务器组成的服务器集群。另外,该控制服务器可以是云服务器,又称为云计算服务器或云主机,是云计算服务体系中的一项主机产品,以解决传统物理主机与虚拟专用服务器(VPs,Ⅵ irtual Private Server)服务中存在的管理难度大,业务扩展性弱的缺陷。The control server 100 is responsible for the control and scheduling of the entire cargo picking system, and the control server 100 may be a single server or a server cluster composed of multiple servers. In addition, the control server can be a cloud server, also known as cloud computing server or cloud host, which is a host product in the cloud computing service system to solve the problem of traditional physical host and virtual private server (VPs, VI irtual Private Server) services. There are defects in management difficulty and weak business expansion.
控制服务器100可以与搬运机器人110、工作站设备130等通过网络进行通信,以实现信息获取和对搬运机器人110、工作站设备130等的控制调度。网络103可以包括各种连接 类型,例如有线、无线通信链路或者光纤电缆等等。The control server 100 can communicate with the transfer robot 110, the workstation device 130, etc. through the network, so as to realize information acquisition and control scheduling of the transfer robot 110, the workstation device 130, etc. Network 103 may include various connection types, such as wires, wireless communication links, or fiber optic cables, among others.
上述中转存储区域120、工作站设备130和拣选存储区域140均位于工作站,工作站是完成货物拣选的地点。The above-mentioned transit storage area 120, work station equipment 130 and picking storage area 140 are all located at the work station, and the work station is the place where goods are picked.
在本公开实施例中,首先控制服务器100依据批量订单信息,控制至少一个搬运机器人110将批量订单信息对应的SKU搬运至工作站的拣选点。In the embodiment of the present disclosure, firstly, the control server 100 controls at least one transport robot 110 to transport the SKU corresponding to the bulk order information to the picking point of the workstation according to the bulk order information.
上述的批量订单信息可以是由多于一个待拣选的订单信息构成的。作为一种优选的实施方式,拣选存储区域104包含多于一个的存储位,存储位与订单或订单集合分别对应。一个存储位对应一个订单或订单集合,或者在某个订单所包含货品数量较大情况下,也可以一个订单对应多个存储位。这种情况下,控制服务器100可以依据拣选存储区域104中的存储位数量确定批量订单信息。上述的订单集合可以是多个订单或多个子订单的组合。The above batch order information may be composed of more than one order information to be picked. As a preferred implementation manner, the picking storage area 104 includes more than one storage location, and the storage location corresponds to an order or a set of orders respectively. One storage slot corresponds to an order or a set of orders, or in the case of a large quantity of goods contained in an order, one order can also correspond to multiple storage slots. In this case, the control server 100 may determine the batch order information according to the number of storage slots in the picking storage area 104 . The above-mentioned order set may be a combination of multiple orders or multiple sub-orders.
举个例子,假设拣选存储区域104包含10个存储位,每个存储位对应一个订单,那么控制服务器100就可以将10个待拣选的订单信息组成一个批量订单信息。然后控制至少一个搬运机器人110将该批量订单信息涉及的SKU从仓库取出。For example, assuming that the picking storage area 104 includes 10 storage slots, and each storage slot corresponds to an order, then the control server 100 can combine 10 order information to be picked into a batch order information. Then at least one handling robot 110 is controlled to take out the SKUs involved in the batch order information from the warehouse.
图1中以一个搬运机器人110为例,在批量订单信息涉及的SKU数量较多、SKU规格较大或者SKU仓储位置较分散的情况下,也可以通过多个搬运机器人110来进行搬运。In FIG. 1 , one transfer robot 110 is taken as an example. When the bulk order information involves a large number of SKUs, large SKU specifications, or scattered storage locations of SKUs, multiple transfer robots 110 can also be used to carry out the transfer.
搬运机器人110将批量订单信息涉及的SKU搬运至工作站的拣选点。所谓拣选点是搬运机器人110在工作站停留等待摘果的固定位置。搬运机器人可以通过RFID(Radio Frequency Identification,射频识别)技术、GPS(Global Positioning System,全球定位系统)定位技术等多种方式确定拣选点。搬运机器人110在搬运SKU时可以通过容器将批量订单信息涉及的SKU搬运至工作站的拣选点,上述的容器可以是货架、料箱、托盘等。The transport robot 110 transports the SKU involved in the batch order information to the picking point of the workstation. The so-called picking point is a fixed position where the transport robot 110 stops at the workstation and waits for fruit picking. The handling robot can determine the picking point through various methods such as RFID (Radio Frequency Identification) technology and GPS (Global Positioning System) positioning technology. When transporting the SKUs, the transport robot 110 can transport the SKUs involved in the batch order information to the picking point of the workstation through the container, and the above-mentioned container can be a shelf, a material box, a pallet, and the like.
控制服务器100利用批量订单信息对应的SKU生成批量拣选信息,并将批量拣选信息发送给工作站设备130。其中批量拣选信息包括要拣选的SKU类型和数量。也就是说,控制服务器100将批量订单信息中各订单的信息进行整合,不再以订单作为信息单元,而是以SKU作为信息单元。在批量拣选信息中包含是要拣选的SKU类型和数量,从而为后续的“批量摘果”提供基础。The control server 100 uses the SKU corresponding to the batch order information to generate batch picking information, and sends the batch picking information to the workstation device 130 . The batch picking information includes the type and quantity of SKUs to be picked. That is to say, the control server 100 integrates the information of each order in the batch order information, no longer takes the order as the information unit, but uses the SKU as the information unit. The type and quantity of SKUs to be picked are included in the batch picking information, thus providing the basis for subsequent "batch fruit picking".
上述的工作站设备130可以采用两种方式实现:The above-mentioned workstation device 130 can be implemented in two ways:
第一种方式,工作站设备130为信息指示设备。这种情况适用于由人工即拣选人员进行拣选的情况。如图2中所示,信息指示设备131显示控制服务器100发送的批量拣选信息。In the first manner, the workstation device 130 is an information indication device. This situation applies to the situation where picking is done by humans, ie pickers. As shown in FIG. 2 , the information indicating device 131 displays the batch picking information sent by the control server 100 .
这样拣选人员就能够依据信息指示设备131显示的批量拣选信息将对应类型和数量的SKU批量从搬运机器人110拣选至中转存储区域120。In this way, the picker can pick the corresponding type and quantity of SKU batches from the handling robot 110 to the transit storage area 120 according to the batch picking information displayed by the information indicating device 131 .
上述的信息指示设备131可以是显示器、触摸屏、投影、智能终端等等。其中智能终端可以是手机、平板电脑、便携式设备或定制的终端设备等。The aforementioned information indication device 131 may be a display, a touch screen, a projector, an intelligent terminal, and the like. The smart terminal may be a mobile phone, a tablet computer, a portable device, or a customized terminal device.
在本实施例中,拣选人员依据的不再是订单信息,而是批量拣选信息。批量拣选信息指示了需要拣选的SKU类型和数量。拣选人员只需要依据该SKU类型和数量从搬运机器人110进行“摘果”即可,先将批量订单信息涉及的所有SKU进行全部摘果。In this embodiment, the picker no longer relies on order information, but batch picking information. Batch picking information indicates the type and quantity of SKUs that need to be picked. Pickers only need to "pick fruit" from the handling robot 110 according to the type and quantity of the SKU, and first pick all the SKUs involved in the batch order information.
上述的中转存储区域120是在工作站中设置的一个不同于拣选存储区域140的存储区域,用以在将SKU“播种”至拣选存储区域140之前,对SKU进行暂存。The above-mentioned transit storage area 120 is a storage area different from the picking storage area 140 set in the workstation, and is used for temporarily storing SKUs before "seeding" the SKUs to the picking storage area 140 .
中转存储区域120可以包括至少一个存储位,存储位可以采用容器来实现。作为一种优选的实现方式,可以按照SKU类型将不同SKU放入不同的存储位以方便对SKU进行区分。The transit storage area 120 may include at least one storage location, and the storage location may be implemented by using a container. As a preferred implementation manner, different SKUs can be stored in different storage positions according to SKU types to facilitate the distinction of SKUs.
在人工拣选的情况下,为了方便拣选人员进行拣选,可以将中转存储区域120设置于推车。也就是说,将推车作为中转存储区域120。这样在后续播种过程中,拣选人员可以推着推车将各SKU拣选至拣选存储区域140中的存储位,节省人力且提高效率。In the case of manual picking, the transfer storage area 120 can be set on a trolley for the convenience of the pickers. That is to say, the cart is used as the transit storage area 120 . In this way, in the subsequent sowing process, the picking personnel can push the carts to pick each SKU to the storage position in the picking storage area 140, saving manpower and improving efficiency.
除了上述推车作为中转存储区域120之外,还可以采用诸如容器、暂存点等作为中转存储区域120。其中容器可以是诸如料箱、托盘等。暂存点可以是诸如桌子、地面等空闲的且可以暂时用以存放SKU的区域。In addition to the above trolley as the transit storage area 120 , containers, temporary storage points, etc. can also be used as the transit storage area 120 . Wherein the container may be such as a material box, a pallet, and the like. Temporary storage points can be areas such as tables and floors that are free and can be temporarily used to store SKUs.
在拣选人员依据批量订单信息完成所有SKU的摘果即从搬运机器人110到中转存储区域120的拣选后,搬运机器人110离开拣选点。也就是说,批量地将所有需要拣选的SKU从搬运机器人110上“卸货”之后,搬运机器人110就可以离开。这样即便拣选人员尚未将SKU拣选至拣选存储区域140,搬运机器人110也可以离开以接受新的调度,从而提高效率且减少搬运机器人110长时间在拣选点停留造成的排队现象。After the pickers complete the picking of all SKUs according to the batch order information, that is, picking from the transfer robot 110 to the transit storage area 120, the transfer robot 110 leaves the picking point. That is to say, after "unloading" all SKUs that need to be picked from the handling robot 110 in batches, the handling robot 110 can leave. In this way, even if the picker has not picked the SKU to the picking storage area 140, the transfer robot 110 can leave to accept a new dispatch, thereby improving efficiency and reducing the queuing phenomenon caused by the transfer robot 110 staying at the picking point for a long time.
其中在上述过程中,搬运机器人110可以在控制服务器100的控制下离开。例如拣选人员完成所有SKU的摘果后,通过工作站设备向控制服务器100发送消息指示完成批量“摘果”,控制服务器100控制搬运机器人110离开。也可以采用其他方式,在此不做穷举。During the above process, the transport robot 110 can leave under the control of the control server 100 . For example, after the picker completes the picking of all SKUs, the workstation equipment sends a message to the control server 100 indicating that the batch "fruit picking" is completed, and the control server 100 controls the handling robot 110 to leave. Other methods may also be used, and are not exhaustive here.
搬运机器人110在离开拣选点时可以搬运原有容器离开,也可以搬运不同容器离开,可以将原有容器卸下后离开,也可以增加新的容器搬运离开。本公开对此不加以限制。When the handling robot 110 leaves the picking point, it can carry the original container or different containers. It can remove the original container and leave, or add a new container. This disclosure is not limited in this regard.
拣选人员在完成批量“摘果”后,可以将已摘果(即已从搬运机器人拣选至中转存储区域)的SKU类型和数量通过工作站设备130返回给控制服务器110。这样控制服务器110就能够确定批量订单信息中涉及的各SKU是否都“摘果”完毕。After the picker completes the batch “fruit picking”, the type and quantity of SKUs that have been picked (that is, picked from the handling robot to the transit storage area) can be returned to the control server 110 through the workstation device 130 . In this way, the control server 110 can determine whether all the SKUs involved in the batch order information have been "fruit-picked".
上面已经提及在一些情况下,需要多个搬运机器人进行批量订单信息对应的SKU的搬运。多个搬运机器人可以同时停留在工作站的多个拣选点,也可以先后停留在工作站的多个拣选点。这样就需要拣选人员从多个搬运机器人拣选SKU到中转存储区域120,直至将批量订单信息对应的所有SKU都“摘果”完毕。As mentioned above, in some cases, multiple handling robots are required to carry the SKU corresponding to the batch order information. Multiple handling robots can stay at multiple picking points of the workstation at the same time, or stay at multiple picking points of the workstation successively. In this way, picking personnel are required to pick SKUs from multiple handling robots to the transit storage area 120 until all SKUs corresponding to the batch order information are "picked".
举个例子,假设一个批量订单信息中涉及a、b、c三个SKU类型,三个SKU类型的数量分别为n1、n2和n3,那么生成的批量拣选信息就包含上述的SKU类型和数量信息。该批量订单信息对应的SKU由两个搬运机器人,即搬运机器人A和搬运机器人B来共同完成。搬运机器人A先到达拣选点后,拣选人员依据批量拣选信息从搬运机器人A拣选SKU至中转存储区域,并通过工作站设备返回已摘果的SKU类型和数量信息至控制服务器,控制服务器可以及时更新批量拣选信息中需要拣选的SKU类型和数量。然后搬运机器人A离开,搬运机器人B到达拣选点,拣选人员再继续依据批量拣选信息从搬运机器人B拣选SKU至中转存储区域,并通过工作站设备返回已摘果的SKU类型和数量信息至控制服务器,控制服务器及时更新批量拣选信息中需要拣选的SKU类型和数量,发现该批量拣选信息中所有的SKU都摘果完毕。For example, suppose a batch order information involves three SKU types a, b, and c, and the quantities of the three SKU types are n1, n2, and n3 respectively, then the generated batch picking information includes the above-mentioned SKU type and quantity information . The SKU corresponding to the batch order information is completed by two handling robots, that is, handling robot A and handling robot B. After the handling robot A arrives at the picking point first, the picker picks the SKU from the handling robot A to the transit storage area according to the batch picking information, and returns the SKU type and quantity information of the picked fruit to the control server through the workstation equipment, and the control server can update the batch picking in time The type and quantity of SKUs to be picked in the information. Then the handling robot A leaves, the handling robot B arrives at the picking point, and the picker continues to pick the SKU from the handling robot B to the transit storage area according to the batch picking information, and returns the type and quantity information of the picked SKU to the control server through the workstation equipment, and controls The server updates the type and quantity of SKUs that need to be picked in the batch picking information in a timely manner, and finds that all SKUs in the batch picking information have been picked.
第二种方式:工作站设备130为自动拣选设备。这种情况适用于由自动拣选设备进行拣选的情况。如图3中所示,自动拣选设备132依据控制服务器100发送的批量拣选信息,将对应类型和数量的SKU批量从搬运机器人110拣选至中转存储区域120。The second way: the workstation device 130 is an automatic picking device. This situation applies to the case of picking by automatic picking equipment. As shown in FIG. 3 , the automatic picking device 132 picks batches of SKUs of corresponding types and quantities from the handling robot 110 to the transit storage area 120 according to the batch picking information sent by the control server 100 .
上述的自动拣选设备132可以是机械手、拣选机器人等。The automatic picking device 132 mentioned above may be a manipulator, a picking robot, and the like.
在本实施例中,自动拣选设备132依据的同样不是订单信息,而是批量拣选信息。批量拣选信息指示了需要拣选的SKU类型和数量。自动拣选设备132只需要依据该SKU类型和数量从搬运机器人110进行“摘果”即可,先将批量订单信息涉及的所有SKU进行全部摘果。In this embodiment, the automatic picking device 132 also does not rely on order information, but batch picking information. Batch picking information indicates the type and quantity of SKUs that need to be picked. The automatic picking device 132 only needs to "pick fruit" from the handling robot 110 according to the type and quantity of the SKU, and first pick all the fruits of all SKUs involved in the batch order information.
在自动拣选设备132拣选的情况下,为了方便,自动拣选设备132进行拣选,可以将中转存储区域120设置于自动拣选设备132附带的存储区域。例如,机械手或拣选机器人附带有容器作为中转存储区域120。这样在后续播种过程中,自动拣选设备132可以在移动过程中将各SKU从自身附带的容器中拣选至拣选存储区域140中的存储位,提高拣选效率。In the case of picking by the automatic picking device 132 , for convenience, the automatic picking device 132 performs picking, and the transfer storage area 120 can be set in a storage area attached to the automatic picking device 132 . For example, manipulators or picking robots are accompanied by containers as transit storage areas 120 . In this way, in the subsequent sowing process, the automatic picking device 132 can pick each SKU from its attached container to the storage position in the picking storage area 140 during the moving process, so as to improve the picking efficiency.
在自动拣选设备132依据批量订单信息完成所有SKU的摘果即从搬运机器人110到中 转存储区域120的拣选后,搬运机器人110离开拣选点。这样即便自动拣选设备132尚未将SKU拣选至拣选存储区域140,搬运机器人110也可以离开以接受新的调度,从而提高效率且减少搬运机器人110长时间在拣选点停留造成的排队现象。After the automatic picking equipment 132 completes the picking of all SKUs according to the batch order information, that is, the picking from the transport robot 110 to the transit storage area 120, the transport robot 110 leaves the picking point. In this way, even if the automatic picking equipment 132 has not picked the SKU to the picking storage area 140, the transport robot 110 can leave to accept a new schedule, thereby improving efficiency and reducing the queuing phenomenon caused by the transport robot 110 staying at the picking point for a long time.
其中在上述过程中,搬运机器人110可以在控制服务器100的控制下离开。例如自动拣选设备132完成所有SKU的“摘果”后,向控制服务器100发送消息指示完成批量“摘果”,控制服务器100控制搬运机器人110离开。During the above process, the transport robot 110 can leave under the control of the control server 100 . For example, after the automatic picking device 132 completes the "fruit picking" of all SKUs, it sends a message to the control server 100 indicating that the batch "fruit picking" is completed, and the control server 100 controls the transport robot 110 to leave.
搬运机器人110在离开拣选点时可以搬运原有容器离开,也可以搬运不同容器离开,可以将原有容器卸下后离开,也可以增加新的容器搬运离开。本公开对此不加以限制。When the handling robot 110 leaves the picking point, it can carry the original container or different containers. It can remove the original container and leave, or add a new container. This disclosure is not limited in this regard.
自动拣选设备132在完成批量“摘果”后,可以将已摘果(即已从搬运机器人拣选至中转存储区域)的SKU类型和数量返回给控制服务器110。这样控制服务器110就能够确定批量订单信息中涉及的各SKU是否都“摘果”完毕。After the automatic picking device 132 completes the batch "fruit picking", it can return the SKU type and quantity of the picked fruit (that is, picked from the handling robot to the transit storage area) to the control server 110 . In this way, the control server 110 can determine whether all the SKUs involved in the batch order information have been "fruit-picked".
上面已经提及在一些情况下,需要多个搬运机器人进行批量订单信息对应的SKU的搬运。多个搬运机器人可以同时停留在工作站的多个拣选点,也可以先后停留在工作站的多个拣选点。这样就需要自动拣选设备132从多个搬运机器人拣选SKU到中转存储区域120,直至将批量订单信息对应的所有SKU都“摘果”完毕。As mentioned above, in some cases, multiple handling robots are required to carry the SKU corresponding to the batch order information. Multiple handling robots can stay at multiple picking points of the workstation at the same time, or stay at multiple picking points of the workstation successively. In this way, the automatic picking equipment 132 is required to pick SKUs from multiple transfer robots to the transit storage area 120 until all SKUs corresponding to the batch order information are "picked".
下面结合实施例来描述货物从中转存储区域120到拣选存储区域140的拣选过程,即“播种”过程。“播种”过程也可以采用两种方式:The following describes the picking process of goods from the transit storage area 120 to the picking storage area 140 , that is, the "seeding" process, in conjunction with an embodiment. The "seeding" process can also be done in two ways:
第一种方式:由人工即拣选人员将中转存储区域120中的各SKU拣选到拣选存储区域140中的存储位。The first way: pick each SKU in the transit storage area 120 to the storage position in the picking storage area 140 manually, that is, the picker.
这种方式下,货物拣选系统还可以进一步包括扫描设备150,如图2中所示。扫描设备150用于扫描SKU信息并发送至控制服务器110。具体地,拣选人员可以使用扫描设备150扫描中转存储区域120中的SKU,从而获取到被扫描SKU的信息,将该信息发送至控制服务器110。控制服务器110确定被扫描SKU信息对应的订单拣选信息。该订单拣选信息包括目标存储位信息以及目标存储位对应的被扫描SKU的数量,然后将该订单拣选信息发送给信息指示设备131。由信息指示设备131将订单拣选信息显示给拣选人员。In this manner, the cargo picking system may further include a scanning device 150, as shown in FIG. 2 . The scanning device 150 is used to scan the SKU information and send it to the control server 110 . Specifically, the picker can use the scanning device 150 to scan the SKUs in the transit storage area 120 , so as to obtain the information of the scanned SKUs, and send the information to the control server 110 . The control server 110 determines the order picking information corresponding to the scanned SKU information. The order picking information includes target storage location information and the number of scanned SKUs corresponding to the target storage location, and then the order picking information is sent to the information indicating device 131 . The order picking information is displayed to the picking personnel by the information indicating device 131 .
其中,由于订单与拣选存储区域140中的存储位是存在对应关系的,当拣选人员扫描SKU后,目的是为了获知该SKU需要放在拣选存储区域140中的哪个或哪些存储位,这些存储位即为目标存储位,以及各目标存储位分别需要放入的该SKU的数量。控制服务器110能够依据批量订单信息,以及订单与拣选存储区域140中的存储位之间的对应关系,来确定出上述订单拣选信息。上述订单拣选信息的具体形式可以是批量订单信息中各订单与存储位的对应信息,该对应信息中包含被扫描SKU对应的目标存储位的信息以及目标存储位对应的被扫描SKU的数量。也可以仅包含目标存储位的信息以及目标存储位对应的被扫描SKU的数量。Among them, since there is a corresponding relationship between the order and the storage location in the picking storage area 140, when the picker scans the SKU, the purpose is to know which storage location or locations the SKU needs to be placed in the picking storage area 140, these storage locations That is, the target storage space, and the quantity of the SKU that needs to be placed in each target storage space. The control server 110 can determine the above-mentioned order picking information according to the batch order information and the corresponding relationship between the order and the storage location in the picking storage area 140 . The specific form of the above-mentioned order picking information may be the corresponding information of each order and storage location in the batch order information, the corresponding information includes the information of the target storage location corresponding to the scanned SKU and the number of scanned SKUs corresponding to the target storage location. It may also only contain the information of the target storage location and the number of scanned SKUs corresponding to the target storage location.
这样,拣选人员就能够直接依据订单拣选信息获知被扫描SKU对应的目标存储位以及各目标存储位对应的被扫描SKU的数量,据此将被扫描SKU从中转存储区域120拣选到拣选存储区域140中对应的目标存储位即可。另外,在上面实施例中已经提到,中转存储区域120可以是推车,拣选人员可以推着推车在拣选存储区域140进行各SKU的“播种”。In this way, the picking personnel can directly know the target storage location corresponding to the scanned SKU and the number of scanned SKUs corresponding to each target storage location according to the order picking information, and accordingly pick the scanned SKU from the transit storage area 120 to the picking storage area 140 The corresponding target storage bit in the . In addition, as mentioned in the above embodiments, the transit storage area 120 can be a trolley, and pickers can push the trolley to perform "seeding" of SKUs in the picking storage area 140 .
在本公开实施例中,拣选存储区域140可以是设置有多于一个存储位的区域。例如可以是多层的货架结构,货架上不同的位置作为存储位,或者设置容器来作为存储位。In an embodiment of the present disclosure, the picking storage area 140 may be an area provided with more than one storage bit. For example, it can be a multi-layer shelf structure, and different positions on the shelf are used as storage positions, or containers are provided as storage positions.
更进一步地,由于订单拣选信息已经确定出了目标存储位和目标存储位对应的被扫描SKU的数量。因此,当拣选人员扫描SKU之后,可以在拣选存储区域140采用诸如电子标签、投影、激光指引、亮灯等方式指引拣选人员快速定位目标存储位。举个例子,可以在拣选存储区域140中的各存储位设置指示灯,一旦确定出被扫描SKU对应的目标存储位,则目标存储位的指示灯亮起,拣选人员可以迅速定位到目标存储位的位置。Furthermore, since the order picking information has already determined the target storage location and the number of scanned SKUs corresponding to the target storage location. Therefore, after the picker scans the SKU, the picking storage area 140 can use methods such as electronic tags, projections, laser guidance, lighting, etc. to guide the picker to quickly locate the target storage location. For example, an indicator light can be set at each storage position in the picking storage area 140. Once the target storage position corresponding to the scanned SKU is determined, the indicator light of the target storage position will light up, and the picker can quickly locate the target storage position. Location.
拣选人员采用相同的方式扫描并拣选各种SKU,直至完成中转存储区域120中所有SKU到拣选存储区域140的拣选。The pickers scan and pick various SKUs in the same way until the picking of all SKUs in the transit storage area 120 to the picking storage area 140 is completed.
若出现被拣选SKU的数量与订单拣选信息中不符,例如订单拣选信息中显示某目标存储位对应的SKU数量为3件,但实际在中转存储区域120中只有2件,那么拣选人员可以通过工作站设备130向控制服务器110反馈,由控制服务器110进行修正,以采取补救措施,例如重新补调度一件SKU,或者在对应订单上备注缺货一件,等等。If the number of picked SKUs does not match the order picking information, for example, the order picking information shows that the number of SKUs corresponding to a certain target storage location is 3 pieces, but there are actually only 2 pieces in the transit storage area 120, then the picker can pass through the workstation The device 130 feeds back to the control server 110, and the control server 110 makes corrections to take remedial measures, such as rescheduling a SKU, or noting that one item is out of stock on the corresponding order, and so on.
另外,为了提高“播种”效率,多个SKU可以被同时扫描,由信息指示设备131同时显示多个SKU对应的目标存储位以及目标存储位对应的SKU数量。这种情况下,拣选存储区域140可以在诸如电子标签、投影、激光指引、亮灯等方式中对多个SKU进行区分显示,从而能够实现多个SKU的“并行播种”。In addition, in order to improve the efficiency of "seeding", multiple SKUs can be scanned at the same time, and the information indication device 131 simultaneously displays the target storage positions corresponding to the multiple SKUs and the number of SKUs corresponding to the target storage positions. In this case, the picking storage area 140 can distinguish and display multiple SKUs in ways such as electronic labels, projections, laser guidance, lighting, etc., so as to realize "parallel sowing" of multiple SKUs.
上述实施例中“摘果”与“播种”相分离,且在“播种”过程中拣选人员无需依据订单一个个将SKU放入订单对应的存储位,而是由控制服务器以SKU为基准批量式的确定SKU对应的所有目标存储位,将SKU依据目标存储位信息和目标存储位对应的SKU数量拣选至对应的存储位即可,减少了拣选人员在拣选存储区域往返的次数。In the above embodiment, "picking fruit" and "sowing" are separated, and in the process of "sowing", the picker does not need to put SKUs into the storage positions corresponding to the order one by one, but the control server uses the SKU as the basis for batching Determine all the target storage locations corresponding to the SKU, and pick the SKUs to the corresponding storage locations according to the target storage location information and the number of SKUs corresponding to the target storage locations, reducing the number of round trips for pickers in the picking storage area.
第二种方式:由自动拣选设备132将中转存储区域120中的各SKU拣选到拣选存储区域140中的存储位。The second way: the automatic picking equipment 132 picks each SKU in the transit storage area 120 to the storage position in the picking storage area 140 .
这种方式可以如图3中所示。自动拣选设备132从控制服务器110获取被拣选至中转存储区域120的各SKU对应的订单拣选信息,订单拣选信息包括目标存储位信息以及各目标存储位对应的各SKU的数量。然后自动拣选设备132依据订单拣选信息将各SKU从中转存储区域拣选至拣选存储区域的目标存储位。This approach can be shown in FIG. 3 . The automatic picking device 132 acquires the order picking information corresponding to each SKU picked to the transit storage area 120 from the control server 110 , and the order picking information includes target storage location information and the quantity of each SKU corresponding to each target storage location. Then the automatic picking device 132 picks each SKU from the transit storage area to the target storage location in the picking storage area according to the order picking information.
在此需要说明的是,自动拣选设备132具备对SKU的自动识别功能,例如自动拣选设备132可以通过扫描RFID、图像识别等方式进行各SKU的自动识别。或者,自动拣选设备132也可以通过额外连接的扫描设备来进行各SKU的自动识别。It should be noted here that the automatic picking device 132 has an automatic identification function for SKUs. For example, the automatic picking device 132 can automatically identify each SKU by scanning RFID, image recognition, and the like. Alternatively, the automatic picking device 132 can also perform automatic identification of each SKU through an additionally connected scanning device.
同样,由于订单与拣选存储区域140中的存储位是存在对应关系的,自动拣选设备132需要获知中转存储区域120的各SKU需要放在拣选存储区域140中的哪个或哪些存储位,这些存储位即为目标存储位,以及各目标存储位分别需要放入的该SKU的数量。控制服务器110能够依据批量订单信息,以及订单与拣选存储区域140中的存储位之间的对应关系,来确定出上述订单拣选信息。上述订单拣选信息的具体形式可以是批量订单信息中各订单与存储位的对应信息,该对应信息中包含中转存储区域的SKU对应的目标存储位的信息以及目标存储位对应的各SKU的数量。也可以仅包含目标存储位的信息以及目标存储位对应的各SKU的数量。Similarly, since there is a corresponding relationship between the order and the storage location in the picking storage area 140, the automatic picking device 132 needs to know which storage location or storage locations in the picking storage area 140 each SKU in the transit storage area 120 needs to be placed. That is, the target storage space, and the quantity of the SKU that needs to be placed in each target storage space. The control server 110 can determine the above-mentioned order picking information according to the batch order information and the corresponding relationship between the order and the storage location in the picking storage area 140 . The specific form of the above order picking information may be the corresponding information of each order and storage location in the batch order information, the corresponding information includes the information of the target storage location corresponding to the SKU in the transit storage area and the quantity of each SKU corresponding to the target storage location. It may also only contain the information of the target storage location and the quantity of each SKU corresponding to the target storage location.
这样,拣选人员就能够直接依据订单拣选信息获知各SKU对应的目标存储位以及各目标存储位对应的各SKU的数量,据此将各SKU从中转存储区域120拣选到拣选存储区域140中对应的目标存储位即可。另外,在上面实施例中已经提到,中转存储区域120可以是自动拣选设备132附带的容器,因此自动拣选设备132就能够方便的在拣选存储区域140进行各SKU的“播种”。例如,拣选机器人在拣选存储区域140移动,将各SKU从自身附带的容器拣选至拣选存储区域140的存储位。In this way, the picking personnel can directly know the target storage location corresponding to each SKU and the quantity of each SKU corresponding to each target storage location according to the order picking information, and accordingly pick each SKU from the transfer storage area 120 to the corresponding storage area 140 in the picking storage area. The target memory location is sufficient. In addition, as mentioned in the above embodiments, the transit storage area 120 can be a container attached to the automatic picking device 132 , so the automatic picking device 132 can conveniently "seek" each SKU in the picking storage area 140 . For example, the picking robot moves in the picking storage area 140 and picks each SKU from its attached container to a storage position in the picking storage area 140 .
若出现被拣选SKU的数量与订单拣选信息中不符,例如订单拣选信息中某目标存储位对应的SKU数量为3件,但实际在中转存储区域120中只有2件,那么自动拣选设备132可以向控制服务器110反馈,由控制服务器110进行修正,以采取补救措施,例如重新补调度一件SKU,或者在对应订单上备注缺货一件,等等。If there is a discrepancy between the number of picked SKUs and the order picking information, for example, the number of SKUs corresponding to a certain target storage position in the order picking information is 3 pieces, but there are actually only 2 pieces in the transit storage area 120, then the automatic picking equipment 132 can send The control server 110 feeds back, and the control server 110 makes corrections to take remedial measures, such as rescheduling one SKU, or noting that one item is out of stock on the corresponding order, and so on.
另外,为了提高“播种”效率,多个SKU可以被自动拣选设备132同时拣选,从而能够实现多个SKU的“并行播种”。In addition, in order to improve the efficiency of "sowing", multiple SKUs can be picked by the automatic picking device 132 at the same time, so that "parallel sowing" of multiple SKUs can be realized.
在上述实施例中在“摘果”与“播种”相分离的情况下,以先全部“摘果”完毕再进 行全部“播种”为例进行的描述。但除了这种方式之外,还可以采用但不限于以下两种方式:In the above-mentioned embodiment, under the condition that "fruit picking" and "sowing" are separated, the description is carried out by taking all "fruit picking" first and then all "sowing" as an example. However, in addition to this method, but not limited to the following two methods can also be used:
在“摘果”与“播种”相分离的情况下,如果一个批量订单信息涉及的SKU由多个机器人负责搬运至工作站,则可以在一个机器人到达并将该机器人涉及的批量拣选信息的SKU“摘果”完毕后,在另一个机器人到达之前先进行“播种”。等待另一个机器人到达后,将该机器人涉及的批量拣选信息的SKU“摘果”完毕后,再继续进行“播种”。这种方式既可以尽快释放机器人,提高机器人的调度效率,又可以充分地节约拣选时间,提高拣选效率。In the case of "picking fruit" and "seeding" separated, if multiple robots are responsible for transporting the SKU involved in a batch order information to the workstation, you can "pick fruit" when one robot arrives and the SKU involved in the batch picking information of the robot ’ is done, ‘seed’ before another robot arrives. After waiting for another robot to arrive, after the SKU of the batch picking information involved in the robot has been "picked fruit", continue to "sow". This method can not only release the robot as soon as possible, improve the scheduling efficiency of the robot, but also fully save the picking time and improve the picking efficiency.
在“摘果”与“播种”相分离的情况下,可以“摘果”和“播种”在遵从“摘果”在先的情况下两个过程在时间上有部分重叠。例如,有两个拣选人员,拣选人员1负责“摘果”,拣选人员2负责“播种”。在拣选人员1一边将SKU从机器人“摘果”至中转存储区域时,拣选人员2一边将中转存储区域的SKU“播种”至拣选存储区域中的目标存储位。In the case that "picking fruit" and "sowing" are separated, the two processes of "picking fruit" and "sowing" can partially overlap in time under the condition that "picking fruit" comes first. For example, there are two pickers, picker 1 is responsible for "picking fruit", and picker 2 is responsible for "sowing". When the picker 1 "picks" the SKU from the robot to the transfer storage area, the picker 2 "sows" the SKU in the transfer storage area to the target storage location in the picker storage area.
基于上述货物分拣系统的构思,本公开实施例还提供了一种拣选设备,可以认为该拣选设备包括上述实施方式中的自动拣选设备,该自动拣选设备可以是具有吸盘或夹具的机械手臂组合设备,也可以是具有移动抓取功能的自动化装置等。该自动拣选设备执行的处理和具备的功能可以参见上述实施例中的相关记载,在此不做赘述。Based on the concept of the above-mentioned cargo sorting system, the embodiment of the present disclosure also provides a sorting device, which can be considered to include the automatic picking device in the above embodiment, and the automatic picking device can be a combination of mechanical arms with suction cups or grippers It can also be an automatic device with mobile grabbing function, etc. For the processing performed by the automatic picking device and the functions it possesses, reference may be made to relevant records in the foregoing embodiments, and details are not repeated here.
基于上述货物分拣系统的构思,本公开实施例还提供了一种货物拣选方法,该货物拣选方法的执行主体可以为计算设备,例如控制服务器。该计算设备可以包括存储器和处理器,存储器中存储有可执行代码,处理器执行该可执行代码时,实现该货物拣选方法。Based on the concept of the above-mentioned cargo sorting system, the embodiment of the present disclosure also provides a cargo picking method, and the execution subject of the cargo picking method may be a computing device, such as a control server. The computing device may include a memory and a processor, executable codes are stored in the memory, and when the processor executes the executable codes, the item picking method is realized.
图4为本公开实施例提供的由控制服务器为执行主体的货物拣选方法的流程图,如图4中所示,该方法可以包括以下步骤:Fig. 4 is a flow chart of a method for picking goods provided by an embodiment of the present disclosure with the control server as the execution subject. As shown in Fig. 4, the method may include the following steps:
步骤401:依据批量订单信息,控制至少一个搬运搬运机器人将批量订单信息对应的SKU搬运至工作站的拣选点。Step 401: According to the bulk order information, control at least one transporting robot to transport the SKU corresponding to the bulk order information to the picking point of the workstation.
步骤402:利用批量订单信息对应的SKU生成批量拣选信息,批量拣选信息包括要拣选的SKU类型和数量,并将批量拣选信息发送给工作站设备,以便于工作站的拣选人员或自动拣选设备依据批量拣选信息将对应类型和数量的SKU从搬运机器人拣选至中转存储区域。Step 402: Use the SKU corresponding to the batch order information to generate batch picking information. The batch picking information includes the type and quantity of SKUs to be picked, and send the batch picking information to the workstation equipment, so that the pickers or automatic picking equipment at the workstation can pick according to the batch. The information will pick the corresponding type and quantity of SKUs from the handling robot to the transit storage area.
其中,上述工作站设备可以包括信息指示设备或自动拣选设备。信息指示设备显示控制服务器发送的批量拣选信息,以便于拣选人员将对应类型和数量的SKU从搬运机器人拣选至所述中转存储区域。Wherein, the above-mentioned workstation equipment may include information indicating equipment or automatic picking equipment. The information indication device displays the batch picking information sent by the control server, so that the picking personnel can pick the corresponding type and quantity of SKUs from the handling robot to the transit storage area.
自动拣选设备依据控制服务器发送的批量拣选信息将对应类型和数量的SKU从搬运机器人拣选至中转存储区域。The automatic picking equipment picks the corresponding type and quantity of SKUs from the handling robot to the transit storage area according to the batch picking information sent by the control server.
一种优选的实施方式中,该方法还包括:在搬运机器人搬运的上述批量订单信息对应的SKU被拣选至中转存储区域后,控制该搬运机器人离开拣选点。In a preferred embodiment, the method further includes: after the SKU corresponding to the batch order information carried by the transport robot is picked to the transit storage area, controlling the transport robot to leave the picking point.
一种优选的实施方式中,中转存储区域设置于推车、容器、暂存点或自动拣选设备附带的存储区域。In a preferred embodiment, the transit storage area is set on a trolley, a container, a temporary storage point or a storage area attached to the automatic picking equipment.
一种可选的实施方式中,若由工作站的拣选人员进行拣选,则该货物拣选方法还可以进一步包括:In an optional implementation manner, if picking is performed by a picker at a workstation, the method for picking goods may further include:
步骤403a:接收扫描设备发送的被扫描SKU信息。 Step 403a: Receive the scanned SKU information sent by the scanning device.
步骤404a:确定被扫描SKU信息对应的订单拣选信息,订单拣选信息包括目标存储位信息以及各目标存储位对应的被扫描SKU的数量,将订单拣选信息发送给工作站设备。 Step 404a: Determine the order picking information corresponding to the scanned SKU information, the order picking information includes target storage location information and the number of scanned SKUs corresponding to each target storage location, and send the order picking information to the workstation device.
另一种可选的实施方式中,若由工作站的自动拣选设备进行拣选,则该货物拣选方法如图5中所示,在步骤401和步骤402之后,还可以进一步包括:In another optional embodiment, if the automatic picking equipment of the workstation is used for picking, the method for picking goods is shown in Figure 5, after step 401 and step 402, it may further include:
步骤403b:响应于工作站设备的请求,将被拣选至中转存储区域的各SKU对应的订 单拣选信息发送给所述工作站设备,订单拣选信息包括目标存储位信息以及各目标存储位对应的各SKU的数量。 Step 403b: In response to the request of the workstation device, send the order picking information corresponding to each SKU picked to the transit storage area to the workstation device, the order picking information includes the target storage location information and the information of each SKU corresponding to each target storage location quantity.
一种可选的实施方式中,拣选存储区域的各存储位分别与不同订单或订单集合对应;该方法还包括:依据拣选存储区域的存储位数量确定上述的批量订单信息。In an optional implementation manner, each storage location in the picking storage area corresponds to a different order or order set; the method further includes: determining the above-mentioned batch order information according to the number of storage locations in the picking storage area.
一种可选的实施方式中,该方法还包括:接收工作站设备发送的拣选修正信息,该拣选修正信息包含被拣选数量与订单拣选信息不符的SKU信息以及实际被拣选的SKU数量;利用所述拣选修正信息采取补救措施。例如重新补调度SKU,或者在对应订单上备注缺货信息等等。In an optional implementation manner, the method further includes: receiving the picking correction information sent by the workstation equipment, the picking correction information including the SKU information whose picked quantity is inconsistent with the order picking information and the actual number of SKUs picked; using the Select the correction message to take remedial action. For example, reschedule the SKU, or note the out-of-stock information on the corresponding order, etc.
上述对本说明书特定实施例进行了描述。其它实施例在所附权利要求书的范围内。在一些情况下,在权利要求书中记载的动作或步骤可以按照不同于实施例中的顺序来执行并且仍然可以实现期望的结果。另外,在附图中描绘的过程不一定要求示出的特定顺序或者连续顺序才能实现期望的结果。在某些实施方式中,多任务处理和并行处理也是可以的或者可能是有利的。The foregoing describes specific embodiments of this specification. Other implementations are within the scope of the following claims. In some cases, the actions or steps recited in the claims can be performed in an order different from that in the embodiments and still achieve desirable results. In addition, the processes depicted in the accompanying figures do not necessarily require the particular order shown, or sequential order, to achieve desirable results. Multitasking and parallel processing are also possible or may be advantageous in certain embodiments.
本领域技术人员应该可以意识到,在上述一个或多个示例中,本公开所描述的功能可以用硬件、软件、固件或它们的任意组合来实现。当使用软件实现时,可以将这些功能存储在计算机可读介质中或者作为计算机可读介质上的一个或多个指令或代码进行传输。Those skilled in the art should be aware that, in the above one or more examples, the functions described in the present disclosure may be implemented by hardware, software, firmware or any combination thereof. When implemented in software, the functions may be stored on or transmitted over as one or more instructions or code on a computer-readable medium.
本公开实施例还提供一种计算设备,包括:An embodiment of the present disclosure also provides a computing device, including:
存储器和处理器;memory and processor;
所述存储器用于存储计算机可执行指令,所述处理器用于执行所述计算机可执行指令,该计算机可执行指令被处理器执行时实现上述货物拣选方法的步骤。The memory is used to store computer-executable instructions, and the processor is used to execute the computer-executable instructions. When the computer-executable instructions are executed by the processor, the steps of the above method for picking goods are realized.
本公开实施例还提供一种计算机可读存储介质,其存储有计算机可执行指令,该计算机可执行指令被处理器执行时实现上述货物拣选方法的步骤。An embodiment of the present disclosure also provides a computer-readable storage medium, which stores computer-executable instructions, and when the computer-executable instructions are executed by a processor, the steps of the above method for picking goods are implemented.
以上所述的具体实施方式,对本公开的目的、技术方案和有益效果进行了进一步详细说明,所应理解的是,以上所述仅为本公开的具体实施方式而已,并不用于限定本公开的保护范围,凡在本公开的技术方案的基础之上,所做的任何修改、等同替换、改进等,均应包括在本公开的保护范围之内。The specific implementations described above further describe the purpose, technical solutions and beneficial effects of the present disclosure in detail. It should be understood that the above descriptions are only specific implementations of the present disclosure and are not intended to limit the scope of the present disclosure Protection scope: Any modification, equivalent replacement, improvement, etc. made on the basis of the technical solution of the present disclosure shall be included in the protection scope of the present disclosure.

Claims (12)

  1. 一种货物拣选系统,包括:至少一个搬运设备、中转存储区域、控制服务器和工作站设备;A cargo picking system, comprising: at least one handling device, a transit storage area, a control server, and a workstation device;
    所述控制服务器,被配置为依据批量订单信息,控制所述至少一个搬运机器人将所述批量订单信息对应的库存量单位SKU搬运至工作站的拣选点;利用所述批量订单信息对应的SKU生成批量拣选信息,所述批量拣选信息包括要拣选的SKU类型和数量,并将所述批量拣选信息发送给所述工作站设备;The control server is configured to control the at least one transport robot to transport the SKU corresponding to the batch order information to the picking point of the workstation according to the batch order information; use the SKU corresponding to the batch order information to generate a batch Picking information, the batch picking information includes the type and quantity of SKUs to be picked, and sending the batch picking information to the workstation device;
    所述工作站设备包括信息指示设备或者自动拣选设备;The workstation equipment includes information indicating equipment or automatic picking equipment;
    所述信息指示设备,被配置为显示所述批量拣选信息,以便于拣选人员将对应类型和数量的SKU从所述搬运机器人拣选至所述中转存储区域;The information indicating device is configured to display the batch picking information, so that picking personnel can pick the corresponding type and quantity of SKUs from the handling robot to the transfer storage area;
    所述自动拣选设备,被配置为依据所述批量拣选信息将对应类型和数量的SKU从所述搬运机器人拣选至所述中转存储区域。The automatic picking device is configured to pick SKUs of a corresponding type and quantity from the handling robot to the transit storage area according to the batch picking information.
  2. 根据权利要求1所述的系统,其中,所述至少一个搬运机器人,被配置为搬运的所述批量订单信息对应的SKU被拣选至所述中转存储区域后,离开所述拣选点。The system according to claim 1, wherein the at least one transport robot is configured to leave the picking point after the SKU corresponding to the bulk order information transported is picked to the transit storage area.
  3. 根据权利要求1所述的系统,其中,所述中转存储区域设置于推车、容器、暂存点或所述自动拣选设备附带的存储区域。The system according to claim 1, wherein the transit storage area is set in a trolley, a container, a temporary storage point or a storage area attached to the automatic picking equipment.
  4. 根据权利要求1所述的系统,还包括扫描设备和拣选存储区域,所述拣选存储区域设置有多于一个的存储位;The system of claim 1, further comprising a scanning device and a picking storage area provided with more than one storage location;
    所述扫描设备,被配置为扫描SKU信息并发送至所述控制服务器;The scanning device is configured to scan SKU information and send it to the control server;
    所述控制服务器,进一步被配置为确定被扫描SKU信息对应的订单拣选信息,所述订单拣选信息包括目标存储位信息以及各目标存储位对应的所述被扫描SKU的数量,将所述订单拣选信息发送给所述信息指示设备;The control server is further configured to determine the order picking information corresponding to the scanned SKU information, the order picking information includes target storage location information and the number of scanned SKUs corresponding to each target storage location, and sorts the order sending information to the information indicating device;
    所述信息指示设备,进一步被配置为显示所述订单拣选信息,以便于所述拣选人员将所述被扫描SKU从所述中转存储区域拣选至所述拣选存储区域的目标存储位。The information indication device is further configured to display the order picking information, so that the picker can pick the scanned SKU from the transit storage area to a target storage location in the picking storage area.
  5. 根据权利要求1所述的系统,还包括拣选存储区域,所述拣选存储区域设置有多于一个的存储位;The system of claim 1, further comprising a picking storage area provided with more than one storage location;
    所述自动拣选设备,进一步被配置为从所述控制服务器获取被拣选至所述中转存储区域的各SKU对应的订单拣选信息,所述订单拣选信息包括目标存储位信息以及各目标存储位对应的各SKU的数量;依据所述订单拣选信息将各SKU从所述中转存储区域拣选至所述拣选存储区域的目标存储位。The automatic picking device is further configured to acquire order picking information corresponding to each SKU picked to the transit storage area from the control server, the order picking information including target storage location information and each target storage location corresponding to The quantity of each SKU; picking each SKU from the transit storage area to the target storage location in the picking storage area according to the order picking information.
  6. 根据权利要求4或5所述的系统,其中,所述拣选存储区域的各存储位分别与不同订单或订单集合对应;The system according to claim 4 or 5, wherein each storage location in the picking storage area corresponds to a different order or order set;
    所述控制服务器,进一步被配置为依据所述拣选存储区域的存储位数量确定所述批量订单信息。The control server is further configured to determine the batch order information according to the number of storage positions in the picking storage area.
  7. 一种拣选设备,包括如权利要求1至6中任一项所述的自动拣选设备。A picking device, comprising the automatic picking device according to any one of claims 1 to 6.
  8. 一种货物拣选方法,应用于如权利要求1至6中任一项所述的货物拣选系统中的控制服务器;所述货物拣选方法包括:A method for picking goods, applied to the control server in the goods picking system according to any one of claims 1 to 6; the method for picking goods includes:
    依据批量订单信息,控制至少一个搬运机器人将所述批量订单信息对应的SKU搬运至工作站的拣选点;According to the batch order information, control at least one handling robot to transport the SKU corresponding to the batch order information to the picking point of the workstation;
    利用所述批量订单信息对应的SKU生成批量拣选信息,所述批量拣选信息包括要拣选的SKU类型和数量,并将所述批量拣选信息发送给工作站设备,以便于工作站的拣选人员或自动拣选设备依据所述批量拣选信息将对应类型和数量的SKU从所述搬运机器人拣选至中转存储区域。Use the SKU corresponding to the batch order information to generate batch picking information, the batch picking information includes the type and quantity of SKUs to be picked, and send the batch picking information to the workstation equipment, so that the picking personnel or automatic picking equipment at the workstation According to the batch picking information, the SKUs of the corresponding type and quantity are picked from the handling robot to the transit storage area.
  9. 根据权利要求8所述的方法,还包括:The method of claim 8, further comprising:
    接收扫描设备发送的被扫描SKU信息;Receive the scanned SKU information sent by the scanning device;
    确定被扫描SKU信息对应的订单拣选信息,所述订单拣选信息包括目标存储位信息以及各目标存储位对应的所述被扫描SKU的数量,将所述订单拣选信息发送给所述工作站设备。Determine order picking information corresponding to the scanned SKU information, the order picking information includes target storage location information and the number of scanned SKUs corresponding to each target storage location, and send the order picking information to the workstation device.
  10. 根据权利要求8所述的方法,还包括:The method of claim 8, further comprising:
    响应于所述工作站设备的请求,将被拣选至所述中转存储区域的各SKU对应的订单拣选信息发送给所述工作站设备,所述订单拣选信息包括目标存储位信息以及各目标存储位对应的各SKU的数量。In response to the request of the workstation device, the order picking information corresponding to each SKU picked to the transit storage area is sent to the workstation device, the order picking information includes target storage location information and the corresponding SKU of each target storage location The quantity of each SKU.
  11. 一种计算设备,包括:A computing device comprising:
    存储器和处理器;memory and processor;
    所述存储器用于存储计算机可执行指令,所述处理器用于执行所述计算机可执行指令,该计算机可执行指令被处理器执行时实现权利要求8至10任意一项所述货物拣选方法的步骤。The memory is used to store computer-executable instructions, and the processor is used to execute the computer-executable instructions. When the computer-executable instructions are executed by the processor, the steps of the goods picking method described in any one of claims 8 to 10 are realized. .
  12. 一种计算机可读存储介质,其存储有计算机可执行指令,该计算机可执行指令被处理器执行时实现权利要求8至10任意一项所述货物拣选方法的步骤。A computer-readable storage medium, which stores computer-executable instructions, and when the computer-executable instructions are executed by a processor, the steps of the item picking method described in any one of claims 8 to 10 are realized.
PCT/CN2022/129360 2021-11-08 2022-11-02 Goods sorting system, goods sorting device and goods sorting method WO2023078313A1 (en)

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