WO2023077903A1 - Optical module - Google Patents

Optical module Download PDF

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Publication number
WO2023077903A1
WO2023077903A1 PCT/CN2022/112095 CN2022112095W WO2023077903A1 WO 2023077903 A1 WO2023077903 A1 WO 2023077903A1 CN 2022112095 W CN2022112095 W CN 2022112095W WO 2023077903 A1 WO2023077903 A1 WO 2023077903A1
Authority
WO
WIPO (PCT)
Prior art keywords
optical
housing
assembly
circuit board
socket
Prior art date
Application number
PCT/CN2022/112095
Other languages
French (fr)
Chinese (zh)
Inventor
陈龙
翟雄飞
孙雨舟
王冬寒
于登群
李安利
钱春风
Original Assignee
苏州旭创科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 苏州旭创科技有限公司 filed Critical 苏州旭创科技有限公司
Publication of WO2023077903A1 publication Critical patent/WO2023077903A1/en

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Classifications

    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/42Coupling light guides with opto-electronic elements

Definitions

  • the present application relates to the technical field of optical communication, and in particular to an optical module.
  • an optical module usually includes a housing, a circuit board assembly disposed in the housing, and a light emitting component and/or a light receiving component.
  • the housing is provided with an electrical interface and an optical interface.
  • One end of the circuit board in the housing is an electrical connection end.
  • the electrical connection end is electrically connected to the electrical interface in the optical cage of the optical communication host through the electrical interface, and the optical interface is used to connect the external optical fiber. , through the external optical fiber to realize the optical transmission with the optical module in the remote optical communication host.
  • the light emitting component and the light receiving component in the commonly used optical module are generally respectively packaged as a light transmitting sub-module and an optical
  • the receiving sub-module is electrically connected to the hard circuit board through the flexible circuit board, so as to realize the signal transmission between the hard circuit board and the photoelectric chips in the light emitting sub-module and the light receiving sub-module.
  • both the light-emitting component and the light-receiving component are assembled in the same sub-module, and the sub-module is electrically connected to the hard circuit board through the flexible circuit board.
  • the Chinese patent application "Optical Module” published on July 19, 2017 with the application number 201710590788.
  • the printed circuit board on the sinking device, and the laser chip and the detector chip arranged on the heat sinking device, the laser chip and the detector chip are electrically connected with the circuit board.
  • the optical interface structure at one end of the housing needs to be a separate structure from the housing, that is, the movable head, so that the optical interface structure can be adjusted during the assembly process ( movable head) to improve assembly tolerances.
  • the laser chip and detector chip, wavelength division multiplexer/demultiplexer, lens and other optical processing components are first assembled on a carrier, and then connected to the circuit board, and finally Assemble into the housing of the optical module.
  • the above-mentioned various packaging methods have the following disadvantages: 1. There are many structural parts, the production process is complicated, and the production process is long; 2. The heat dissipation path of the device is long and some need to use low thermal conductivity materials, which affects the operation of the module in the full temperature range Performance improvement; 3. The proportion of invalid space in the module is relatively high, which is not conducive to the development of miniaturization and high-density integration of modules; 4.
  • the structure is changeable, and the module assembly process and production costs are high, which sets obstacles for the batch application of modules, etc. .
  • the above problems affect the heat dissipation performance and integration of the optical module, and on the other hand, the cost of the optical module remains high, making it difficult to reduce the cost.
  • the purpose of the present application is to provide an optical module, which is more convenient for assembly and rework, and can effectively reduce product cost.
  • an optical module including a housing, a circuit board assembly, an optical assembly, and an optical socket;
  • the housing includes a first housing, a second housing, and an optical fiber adapter, and the first A housing and the second housing are closed to form an internal accommodation cavity;
  • the circuit board assembly and the optical assembly are arranged in the internal accommodation cavity;
  • the circuit board assembly includes a hard circuit board;
  • the housing has an electrical interface and an optical interface, and the circuit board assembly is fixed on the first housing and close to one end of the electrical interface;
  • the optical assembly is fixed on the first housing, the optical assembly includes an optical processing assembly and an optoelectronic chip, the optical processing assembly includes a wavelength division multiplexer and is respectively located between the wavelength division multiplexer and the The lens group between the optoelectronic chip and the lens group between the wavelength division multiplexer and the optical socket; the optical processing component is used for optical transmission between the optoelectronic chip and the optical socket, the The photoelectric chip is adjacent to the rigid circuit board and electrically connected to the rigid circuit board;
  • the optical fiber adapter is arranged at the optical interface of the housing, the optical fiber adapter and the optical interface are integrally formed, and one end of the optical socket extends into the optical fiber adapter; the optical fiber adapter, the optical socket 1. Both the optical component and the rigid circuit board are hard-connected.
  • the optical fiber adapter is partially integrally formed with the first housing, and partially integrally formed with the second housing, and the first housing and the second housing are covered by the The optical fiber adapter is formed at the optical interface; or, the optical fiber adapter is integrally formed with the first housing.
  • the circuit board assembly is fixed in the first housing by glue, fasteners and/or buckles.
  • the optoelectronic chip includes a laser chip
  • the laser chip is arranged on a substrate; the laser chip is electrically connected to the substrate;
  • the substrate is electrically connected to the rigid circuit board through a bonding wire or an adapter plate, or the rigid circuit board is electrically connected to the substrate by overlapping.
  • the optical module further includes a transimpedance amplifier
  • the optoelectronic chip includes a photodetector chip
  • the photodetector chip is electrically connected to the transimpedance amplifier through a bonding wire
  • the transimpedance The amplifier is electrically connected to the rigid circuit board through bonding wires.
  • the first housing includes a bottom plate, and the light processing component is directly fixed on the bottom plate through an adhesive layer.
  • the optical component further includes an optical device carrier, the optical processing component and the optoelectronic chip are arranged on the optical device carrier; the optical device carrier is fixed in the first housing .
  • the optical device carrier has a first bearing surface
  • the lens group between the wavelength division multiplexer and the optical socket is a third lens group
  • the third lens group is fixed on the first bearing surface
  • the lens group between the wavelength division multiplexer and the optical receptacle is a third lens group;
  • the optical receptacle includes a sleeve assembly and an optical fiber ferrule, and the optical fiber ferrule is arranged on One end of the sleeve assembly close to the optical processing assembly, the other end of the sleeve assembly away from the optical processing assembly is used to receive the fiber ferrule of the external optical fiber when connected to the external optical fiber;
  • An extension structure is provided at one end of the sleeve assembly adjacent to the light processing assembly, and the third lens group is mounted on the extension structure.
  • the optical socket is fixed in the first housing.
  • the optical processing component includes a transmitting-end optical processing component and a receiving-end optical processing component, the transmitting-end optical processing component includes the wavelength division multiplexer and the first periscope; the receiving-end optical
  • the processing components include a wave division multiplexer and a second periscope.
  • the optical socket includes a transmitting-end optical socket and a receiving-end optical socket;
  • the optoelectronic chip includes a laser chip and a photodetector chip;
  • the laser chip, the wavelength division multiplexer, and the optical socket at the receiving end are located on the same side of the first housing, and the optical detector chip, the wavelength division multiplexer, and the optical socket at the transmitting end are located on the same side of the first housing.
  • the socket is located on the other side of the first housing;
  • the first periscope and the second periscope overlap each other, the first periscope guides the optical signal output by the wavelength division multiplexer to the side of the optical socket at the transmitting end, and the second periscope directs the optical signal The optical signal received by the optical socket at the receiving end is guided into the wave division multiplexer.
  • Figure 1 is a schematic diagram of an optical cage of a commonly used optical module and an optical communication host
  • FIG. 2 is a schematic structural diagram of an optical module according to Embodiment 1 of the present application.
  • Fig. 3 is an exploded schematic view of the optical module in Fig. 2;
  • Fig. 4 is a structural schematic diagram of an optical socket
  • Fig. 5 is another structural schematic view of the optical socket
  • FIG. 6 is a schematic structural diagram of an optical module according to Embodiment 2 of the present application.
  • FIG. 7 is a schematic structural diagram of an optical module according to Embodiment 3 of the present application.
  • the optical module 200 is generally disposed in the optical cage 100 of the optical communication host in a pluggable manner.
  • the optical module 200 generally includes a casing, a circuit board assembly disposed in the casing, and a light emitting assembly and/or a light receiving assembly.
  • the casing is provided with an electrical interface 200a and an optical interface 200b, and one end of the circuit board assembly inside is an electrical connection end, and the electrical connection end (usually a gold finger) is connected to the electrical interface in the optical cage 100 of the optical communication host through the electrical interface 200a
  • the optical interface 200b is a fiber optic adapter, used to connect to an external optical fiber, and realize optical transmission with the optical module at the remote optical communication host end through the external optical fiber.
  • the optical module of this embodiment includes a housing 210 , a circuit board assembly 220 and an optical assembly including an optoelectronic chip 230 and an optical processing assembly 240 .
  • the housing 210 includes a first housing 211 and a second housing 212, the first housing 211 and the second housing 212 are covered to form an inner cavity, and the housing 210 has an optical interface 200b and an electrical interface 200a;
  • the circuit board assembly 220 , the optoelectronic chip 230 and the optical processing assembly 240 are disposed in the inner cavity of the casing 210 .
  • the circuit board assembly 220 includes a hard circuit board 221 (circuit board for short), electronic components (not shown in the figure), electric chips, etc., such as controllers, signal processors, drivers, transimpedance Amplifiers, etc., wherein the driver and the transimpedance amplifier can be arranged on the hard circuit board 221, or not on the hard circuit board 221, but are arranged on the bottom plate 213 of the first housing 211 together with the optoelectronic chip.
  • the hard circuit board 221 is fixed on the first housing 211, and one end (electrical connection end 222) of the hard circuit board 221 extends out of the electrical interface 200a for electrically connecting the electrical interface in the optical cage of the optical communication host.
  • the hard circuit board 221 can be fixed on the first housing 211 by locking, buckling or glueing with fasteners such as screws, or can be fixed on the first housing 211 by locking or buckling with screws, combined with glue.
  • the hard circuit board 221 is fastened and fixed on the first housing 211 by screws.
  • the bottom plate 213 of the first housing 211 is provided with a platform 216 for supporting the rigid circuit board 221.
  • the platform 216 is provided with a threaded hole 216a, and the position of the rigid circuit board 221 corresponding to the threaded hole 216a is provided with a through hole.
  • the screw passes through the through hole 223 and is locked into the threaded hole 216 a, and the nut presses the hard circuit board 221 , thereby fixing the hard circuit board 221 on the carrier 216 .
  • the carrying platforms 216 are respectively located inside the sidewalls 215 of the first housing 211 for supporting the two edges of the rigid circuit board 221 .
  • the carrier can also be arranged in the middle area of the bottom plate of the first housing, for supporting the middle position of the rigid circuit board.
  • the above-mentioned first housing 211 includes a base plate 213, and side walls 215 respectively located on both sides of the base plate 213, the optoelectronic chip 230 is arranged on the base plate 213, and the optoelectronic chip 230 is electrically connected to the hard circuit board 221; the optical processing component 240 is arranged on On the base plate 213 adjacent to the optical interface 200b, the optical processing component 240 is used for optical transmission between the optoelectronic chip 230 and the optical interface 200b.
  • the optical module 200 is a transceiver integrated optical module
  • the optoelectronic chip 230 includes a laser chip 231 and a photodetector chip 232
  • the optical processing component 240 includes a transmitting-end optical processing component and a receiving-end optical processing component.
  • the laser chip 231 is fixed on the base plate 213 of the first housing 211 through a base plate 236, and the base plate 236 is bonded or welded to the base plate 213; connect.
  • the laser chip 231 is mounted on the substrate 236 through the eutectic welding process to form a COC (chip on carrier) structure, and the laser chip 231 can be bonded with wires through the eutectic welding.
  • Bonding is electrically connected to the substrate 236, and the substrate 236 is then electrically connected to the hard circuit board 221 through a bonding wire or an adapter plate to realize the electrical connection from the hard circuit board 221 to the laser chip 231.
  • the substrate 236 is located in a semiconductor refrigerator (Thermo On the Electric Cooler (TEC) 233 , the temperature of the COC is controlled through the TEC 233 , and the other side of the TEC 233 is fixed on the bottom plate 213 to dissipate heat directly through the bottom plate 213 .
  • TEC Thermo On the Electric Cooler
  • the substrate may also be directly bonded to the bottom plate by an adhesive, and the substrate itself has an electrical isolation function, which electrically isolates the conductive layer of the substrate and the laser chip from the first casing.
  • an electrical isolation layer such as an aluminum nitride sheet, may also be provided between the substrate and the bottom plate of the first housing to realize electrical isolation between the laser chip and the first housing.
  • the substrate 236 is usually located outside the rigid circuit board 221 and adjacent to the edge of the rigid circuit board 221 .
  • the driver is disposed on the rigid circuit board 221 , and in other embodiments, the driver may also be disposed on the substrate.
  • the hard circuit board 221 is provided with an avoidance hole 224, and the photodetector chip 232 and the transimpedance amplifier 235 are arranged in the avoidance hole 224, and are fixed on the bottom plate 213 of the first housing 211 corresponding to the avoidance hole. 224 locations.
  • the bottom plate 213 is provided with an electrical isolation layer 234 corresponding to the position of the avoidance hole 224, such as an aluminum nitride sheet, etc., the photodetector chip 232 and the transimpedance amplifier 235 are bonded on the electrical isolation layer 234, and the photodetector chip 232 passes through the electrical isolation layer 234.
  • the bonding wire is electrically connected to the transimpedance amplifier 235 , and the transimpedance amplifier 235 is electrically connected to the hard circuit board 221 through the bonding wire, so as to realize the electrical connection from the photodetector chip 232 to the hard circuit board 221 .
  • the escape hole 224 may be a square through hole in the rigid circuit board 221 , or a U-shaped through hole at the end or side of the rigid circuit board 211 .
  • the photodetector chip and the transimpedance amplifier can also be arranged outside the hard circuit board near the edge of the hard circuit board, or the transimpedance amplifier can also be arranged on the hard circuit board.
  • the optical module has a main heat dissipation housing and a secondary heat dissipation housing (the Top surface and the Bottom surface specified in the multi-source protocol).
  • the first housing 211 is the main heat dissipation housing of the optical module.
  • the second housing 212 is an auxiliary heat dissipation housing.
  • Optoelectronic chips 230 such as laser chip 231 and its substrate 236 (COC structure), photodetector chip 232, etc., and main power consumption chips, such as transimpedance amplifiers, drivers, etc., are arranged on the bottom plate of the first housing 213, and work
  • the heat generated during the process can be directly diffused out from the first housing 213, which is faster and faster than the heat dissipation path in the prior art through the heat sink and heat dissipation paste to the first housing, effectively improving the optical module performance. thermal performance.
  • the optical module in this embodiment is a multi-channel optical transceiver module, and the optical interface 200b of the housing 210 is provided with a transmitting-end optical socket 260a and a receiving-end optical socket 260b.
  • the optical processing component at the transmitting end includes a wavelength division multiplexer 241, and a first collimating lens array (ie, the first lens group) 271 is arranged between the wavelength division multiplexer 241 and the laser chip 231, and the wavelength division multiplexer 241 and the transmitting
  • a first coupling lens group 250a is disposed between the end optical sockets 260a.
  • the multiple beams of light reflected by the multiple laser chips 231 are respectively collimated by the collimating lenses of the first collimating lens array 271, and then enter the wavelength division multiplexer 241, and are combined into a beam of synthetic light by the wavelength division multiplexer 241.
  • the synthesized light is coupled into the optical receptacle 260a at the transmitting end through the first coupling lens group 250a, and transmitted into the external optical fiber through the optical receptacle 260a at the transmitting end.
  • the optical processing component at the receiving end includes a wavelength division multiplexer 242, and a second coupling lens array (that is, a second lens group) 272 is arranged between the wavelength division multiplexer 242 and the photodetector chip 232, and a connection between the receiving end optical socket 260b There is a second collimating lens group 250b between them.
  • the first coupling lens group 250a and the second collimating lens group 250b form the third lens group 250, which are respectively located at the ports of the transmitting end optical socket 260a and the receiving end optical socket 260b.
  • the optical socket 26b at the receiving end receives the composite optical signal transmitted by the external optical fiber, it transmits the received composite optical signal to the second collimating lens group 250b, and the composite optical signal is collimated by the second collimating lens group 250b and then enters the
  • the wave-division multiplexer 242 is decomposed into multiple single-channel optical signals by the wave-division multiplexer 242, and each single-channel optical signal is coupled to the corresponding optical detector chip 232 through each coupling lens of the second coupling lens array 272
  • Each photodetector chip 232 converts each single-channel optical signal into an electrical signal and transmits it to the transimpedance amplifier 235.
  • the transimpedance amplifier 235 amplifies each electrical signal and then transmits it to the hard circuit board 221. After the signal processing on the circuit board 221 is uploaded to the optical communication host through the electrical interface 200a.
  • the wavelength division multiplexer and the wavelength division multiplexer can also be composed of photonic integrated chips (Photonic Integrated Chip, PIC) or other optical waveguide chips, the photonic integrated chip or optical waveguide chip is bonded to the bottom plate of the first housing of the optical module by welding or thermally conductive adhesive.
  • the first coupling lens group 250a is a coupling lens
  • the second collimating lens group 250b is a collimating lens.
  • the above-mentioned first coupling lens is two coupling lenses corresponding to two transmitting ports
  • the second collimating lens group is two collimating lenses.
  • the optical module can also be a bidirectional transmission optical module with a single port for sending and receiving.
  • the third lens group is a single lens, which is used to couple the transmitted optical signal into the optical socket and receive the optical signal received by the optical module. The optical signal is collimated onto the optical processing component at the receiving end.
  • the optical processing component further includes an optical path deflecting prism (periscope) 260, and the optical processing component at the transmitting end is provided with a first periscope 243a between the wavelength division multiplexer 241 and the first coupling lens group 250a for adjusting the wavelength
  • the receiving end optical processing component is provided with a second periscope 243b between the second collimating lens group 250b and the wave division multiplexer 242, which is used to adjust the receiving end optical socket 260b and the second collimating lens group 250b and the wave division multiplexer 242 light paths between.
  • the optical module shell The optical components at the transmitting end, such as the laser chip and the wavelength division multiplexer in the body, and the optical socket at the receiving end are located on the same side of the first housing (that is, the left or right side when facing the optical interface), while the optical detector chip and the wave
  • the optical components at the receiving end such as the demultiplexer and the optical socket at the transmitting end are on the other side of the first housing.
  • the optical path can be guided to a corresponding height, making the layout design in the optical module housing more flexible.
  • this design can lengthen the length of the periscope, so as to facilitate the manufacture of the periscope and facilitate the coupling of optical paths.
  • the light processing component is bonded to the bottom plate 213 of the first housing 211 through an adhesive layer.
  • the first collimating lens array 271 is arranged on the TEC 233 or the electrical isolation layer, and the wavelength division multiplexer 241 and the first periscope 243a at the transmitting end are directly bonded to the bottom plate 213 through an adhesive layer (not shown in the figure).
  • the thickness of the adhesive layer is adjusted according to the optical path, so that the wavelength division multiplexer 241 and the first periscope 243a are aligned with each other, and respectively aligned with the front and rear optical paths.
  • the photodetector chip 232 adopts is a surface receiving chip
  • a reflector is arranged above the photodetector chip 232
  • the second coupling lens array 272 is arranged above the photodetector chip 232 together with the reflector to decompose the wave
  • Each optical signal output by the multiplexer 242 is respectively reflected and coupled to each optical detector chip 232 .
  • the second coupling lens array can also be replaced by a large lens.
  • the wave division multiplexer 242 and the second periscope 243b at the receiving end are also directly bonded to the bottom plate 213 through an adhesive layer, and the thickness of the adhesive layer is adjusted according to the optical path so that the wave division multiplexer 243 and the second periscope 243b are aligned with each other, and respectively Align with the front and back light paths.
  • the optical module directly uses the optical module housing as the carrier to carry the optical processing components and the main power consumption chip, which saves the heat sink carrying the photoelectric chip and the carrier plate carrying the optical processing components, reduces the structural parts in the optical module, and optimizes the The assembly process not only reduces the cost, but also reduces the occupancy of the invalid space, improves the utilization rate of the effective space in the optical module, and has a higher degree of integration.
  • the bottom plate 213 of the first housing 211 includes a first installation area 217 and a second installation area 218, the above-mentioned hard circuit board 221 is fixed on the first installation area 217, and the laser chip 231 and the optical processing component are fixed on the second installation area 218.
  • Installation area 218 The first housing 211 has a first reference, and the light processing component is fixed on the second installation area 218 at a first preset position based on the first reference.
  • the first reference may be a mark provided in the second installation area 218 , or a junction between a port and a side wall of the first housing 211 , or a limiting structure in the first housing 211 .
  • the second installation area 218 is provided with periscope positioning slots, wavelength division multiplexer limiting slots, wavelength division multiplexer limiting slots, etc. according to the optical path design.
  • the second installation area can also be a plane on which optical components such as periscopes, wavelength division multiplexers, and wavelength division multiplexers are installed, and by adjusting the glue between each optical component and the plane layer thickness to align individual optical components.
  • the second installation area includes a plurality of installation platforms of different heights, which are respectively used for installing periscopes, wavelength division multiplexers, wavelength division multiplexers, and optoelectronic chips, etc., and the end of the hard circuit board adjacent to the optoelectronic chip can be glued and fixed On the installation platform carrying the optoelectronic chip in the first installation area of the bottom plate.
  • This structure has lower requirements on the processing accuracy of the first installation area and the second installation area, and can effectively reduce the processing cost of the housing.
  • the optical socket 260, the optical processing component 240, the optoelectronic chip 230 and the circuit board component 220 are respectively installed in the first housing 211 based on the first housing 211 of the optical module.
  • 221 are electrically connected to the optoelectronic chip 230 and the hard circuit board 221 by wire bonding (wire bonding, such as a gold wire) or an adapter plate.
  • the optical signal is coupled between the optical processing component 240 and the optical socket 260; the first collimating lens array (first lens group) 271 is adjusted to collimate the optical signal emitted by the laser chip 231 before incident To the optical processing component 240 , the second coupling lens array (second lens group) 272 is adjusted to couple each optical signal outputted by the optical processing component 240 to each optical detector chip 232 .
  • Each component is installed on the basis of the optical module housing.
  • the optical interface of the optical module can be integrally formed with the first housing to realize full hard connection between all components in the optical module. That is to say, all connections between the hard circuit board, the photoelectric chip, the optical processing component and the optical socket in the housing are rigid, and there is no need for a flexible circuit board or optical fiber to absorb assembly tolerances, and it is not necessary to set the optical interface as a movable head, which further simplifies Optical module structure.
  • optical sockets, optical processing components, laser chips, optical detector chips, circuit board components, etc. are installed and placed in the first housing based on the optical module housing (first housing), which simplifies the production and assembly process. The production efficiency can be further improved and the cost can be reduced. At the same time, more space is saved around each device, more important components can be configured, the layout in the module is further optimized, and the integration level is improved, which is conducive to the realization of miniaturized packaging of high-speed optical modules.
  • the optical receptacle 260 (transmitting end optical receptacle and receiving end optical receptacle) used in this embodiment includes a ferrule assembly 261 and an optical fiber ferrule 262 , and the optical fiber ferrule 262 is disposed in the ferrule assembly 261 .
  • the sleeve assembly 261 has a through first end 263 and a second end 264, the first end 263 is used for coupling with the optical processing assembly in the optical module, and the second end 264 is used for connecting with the external optical fiber.
  • the fiber ferrule 262 is arranged in a section of the ferrule assembly 261 close to the first end 263, and a section of the ferrule assembly 261 close to the second end 264 is used to receive the fiber ferrule of the external optical fiber when connecting with the external optical fiber.
  • the optical fiber ferrule 262 faces The end face of the second end 264 is used for mating with the ferrule of the external optical fiber connector.
  • the first end 263 of the sleeve assembly 261 is provided with an extension structure 265 extending axially along the optical socket 260, the extension structure 265 has an open mounting surface 265a, and the mounting surface 265a is used for mounting a lens (such as the above-mentioned third lens group ), that is, the first coupling lens at the transmitting end or the second collimating lens at the receiving end, so that the lens is located in the optical path transmitted by the optical socket.
  • the mounting surface 265a can also be used to mount other passive optical components such as isolators or filters.
  • the third lens group can be fixed on the mounting surface 265a by welding or gluing.
  • the open mounting surface 265a means that the mounting surface 265a has an opening in the radial direction of the sleeve assembly 261, which is convenient for adjusting and fixing the lens during the coupling process.
  • the mounting surface 265a is a carrying plane, located below the fiber core extension line of the fiber ferrule 262, for carrying the above-mentioned lens.
  • the installation surface can also be located at other positions on the side of the fiber core extension line of the optical fiber ferrule 262, and can be a plane or other shapes, such as L-shaped surface, U-shaped surface, arc-shaped surface, V-shaped surface, or V-shaped surface. Surface, etc., to facilitate the adjustment and fixation of the lens.
  • the installation surface is located outside the core extension line of the fiber ferrule and faces the fiber core extension line, so as to allow the light transmission path, so that the light-transmitting surface of the external optical component fixed on the installation surface is aligned with the fiber core.
  • the extension structure and the bushing assembly are integrally formed, and the outer contour of the extension structure is an extension of the outer contour of the first end portion of the bushing assembly.
  • the extension structure can also be welded or glued together with the bushing assembly.
  • the optical path coupling between the optical socket and the optical processing component can be realized conveniently by adjusting the third lens group, and after the adjustment is completed, the lens is fixed on the above-mentioned extension structure, which reduces the difficulty of optical path coupling.
  • the extension structure 265 and the casing assembly 261 are integrally formed. In other embodiments, the extension structure may also be fixed integrally with the casing assembly by welding or bonding.
  • the optical interface 200 b of the optical module 200 is provided with a receiving groove 214 , and the above-mentioned optical socket 260 is arranged in the receiving groove 214 .
  • the receiving groove 214 is provided with a first limiting structure
  • the optical socket 260 is provided with a second limiting structure 266, and the first limiting structure and the second limiting structure 266 cooperate to limit the position of the optical socket 260 in the receiving groove 214. .
  • the optical interface 200b is integrally formed with the first housing 211, and the optical socket 260 can be fixed in the above-mentioned accommodating groove 214 by gluing or welding, or can be fixed in the above-mentioned accommodating groove by other means such as buckle or screw locking. 214 inside.
  • the above-mentioned first limiting structure may be a first protrusion or recess in the first housing 211, such as a protrusion or a flange, etc.
  • the second limiting structure 266 may be a second protrusion on the outer periphery of the sleeve assembly 261, such as bumps or flanges etc. During assembly, the second protrusion abuts against the first protrusion to define the position of the optical socket 260 in the length direction of the optical module 200 .
  • the above-mentioned optical module can also adopt the optical plug-in of this embodiment, and the assembly method of the optical plug-in in the optical module is the same as that of the optical socket of the above-mentioned embodiment.
  • the optical receptacle 260 of this embodiment also includes a ferrule assembly 261 and an optical fiber ferrule 262 .
  • the fiber ferrule 262 is disposed in the ferrule assembly 261 .
  • the sleeve component 261 has a first end 263 and a second end 264, the first end 263 is used for coupling with the optical processing component in the optical module, and the second end 264 is used for connecting with an external optical fiber.
  • the fiber ferrule 262 is disposed in the ferrule assembly 261 close to the first end 263 , and a section of the ferrule assembly 261 adjacent to the second end 264 is used for receiving the fiber ferrule of the external optical fiber when connecting with the external optical fiber.
  • an optical window 267 is provided at the port of the ferrule assembly 261 at the first end 263 of the optical receptacle 260 to seal the fiber ferrule 262 in the ferrule assembly 261, and the end face of the fiber ferrule 262 Effective airtight protection.
  • the optical window can also be directly attached to the end face of the fiber ferrule near the first end.
  • the above-mentioned optical window 267 is an optical flat sheet, such as a glass sheet, and an anti-reflection film may be provided on the light-transmitting surface of the optical flat sheet to reduce surface reflection.
  • the sleeve assembly of the optical socket in this embodiment can be a sleeve assembly of a common optical socket, that is, a sleeve assembly without an extension structure, or a sleeve assembly with an extension structure in the above-mentioned embodiment, and the optical window is also arranged on the The sleeve assembly is adjacent to the port of the third lens group.
  • the optical module 300 in this embodiment includes a housing 310 , a circuit board assembly 320 and an optical assembly.
  • the optical assembly includes an optical device carrier 380 , an optoelectronic chip 330 and an optical processing assembly 340 .
  • the housing 310 includes a first housing 311 and a second housing 312, the first housing 311 and the second housing 312 are covered to form an inner cavity, and the optical module 300 has an optical interface 300b and an electrical interface 300a;
  • the circuit board assembly 320 , the optical device carrier 380 , the optoelectronic chip 330 and the optical processing assembly 340 are arranged in the internal cavity of the casing 310 .
  • the optical device carrier 380 is a heat sink, usually a heat-conducting metal, and the optoelectronic chip 330 and the optical processing component 340 are both disposed on the optical device carrier 380 .
  • the optical device carrier may also include a first carrier and a second carrier that are bonded together by overlapping or butt fixing, wherein the first carrier is a heat sink, and the second carrier is a heat sink.
  • the carrier plate is made of a material whose thermal expansion coefficient is close to or the same as that of the light processing component, that is, the thermal expansion coefficient of the second carrier plate matches the thermal expansion coefficient of the light processing component.
  • the photoelectric chip is set on the first carrier, and the optical processing component is set on the second carrier, which avoids the problem of light loss when the ambient temperature changes greatly due to the large difference in thermal expansion coefficient between the optical device carrier and the light processing component. question.
  • the optical device carrier 380 carrying the optoelectronic chip 330 and the optical processing component 340 is fixed in the first housing 310 by bonding or welding with thermally conductive adhesive.
  • the above-mentioned circuit board assembly 320 includes a hard circuit board 321 and electronic components, electric chips, etc., such as controllers, signal processors, drivers, transimpedance amplifiers, etc., wherein the driver and the transimpedance amplifier can be located on the hard circuit board 321, it may not be set on the hard circuit board, but set on the optical device carrier together with the photoelectric chip.
  • the rigid circuit board 321 is fixed on the first housing 311 , and one end (electrical connection end 322 ) of the rigid circuit board 321 extends out of the electrical interface 300 a for electrical connection to the electrical interface in the optical cage of the optical communication host.
  • the end surface of the rigid circuit board 321 adjacent to the optoelectronic chip 330 abuts against the substrate of the optoelectronic chip or the transimpedance amplifier, and is not fixed to the optical device carrier 380 .
  • the end surface of the rigid circuit board 321 adjacent to the optoelectronic chip 330 abuts against the end surface of the optical device carrier 380 , and does not overlap with the optical device carrier 380 .
  • the hard circuit board 321 can be locked, buckled or glued to the first shell 311 by screws and other fasteners, or locked or buckled by screws and other fasteners, combined with glue and fixed to the first shell Body 311.
  • the optical device carrier 380 and the circuit board assembly 320 are respectively installed and placed on the basis of the first housing 311, and are respectively fixed in the first housing 311.
  • the optical device carrier 380 and the hard circuit board 321 do not need to be fixed to each other.
  • the assembly method of the optical module is made more flexible, the production and assembly process is simplified, and rework is also facilitated, which can further improve production efficiency and reduce costs.
  • the fixing method of the hard circuit board in this embodiment is the same as that in embodiment 1.
  • a through hole 323 is provided on the hard circuit board 321, and the screw passes through the through hole 323 and is locked in the threaded hole of the first housing 311. , so as to lock the hard circuit board 321 in the first casing 311 .
  • the optical module of this embodiment is a transceiver integrated optical module.
  • the photoelectric chip 330 includes a laser chip 331 and a photodetector chip 332.
  • the optical processing component 340 includes a transmitting end optical processing component and a receiving end optical processing component. The transmitting end Both the optical path and the optical path at the receiving end are the same as those in Embodiment 1.
  • the assembly structure of the optoelectronic chip 330 and the optical processing assembly 340 on the optical device carrier 380 is the same as the assembly structure of the optoelectronic chip and the optical processing assembly in Embodiment 1, and the electrical connection method between the optoelectronic chip 330 and the circuit board assembly 320 is the same as in Embodiment 1, here No longer.
  • the optical processing component 340 is bonded to the optical device carrier 380 through an adhesive layer, and the optical device carrier 380 is fixed in the first housing 311 by bonding or welding with thermally conductive adhesive.
  • the hard circuit board 321 is provided with a avoidance hole 324 , and the photodetector chip 332 and the transimpedance amplifier are arranged in the avoidance hole 324 , and are fixed on the optical device carrier board 380 corresponding to the avoidance hole 324 .
  • the bottom plate 313 of the first housing 311 also includes a first installation area 314 and a second installation area 315, the above-mentioned rigid circuit board 321 is fixed on the first installation area 314, and an optoelectronic chip 330 and an optical processing assembly 340 are installed therein.
  • the optical device carrier 380 is fixed on the second installation area 315 .
  • the first housing 311 has a first reference, and the optical device carrier 380 mounted with the optoelectronic chip 330 and the optical processing assembly 340 is fixed on the second installation area 315 at a first preset position based on the first reference.
  • the first reference may be a mark provided in the second installation area 315 , or a junction between a port and a side wall of the first housing, or a limiting structure in the first housing, or the like.
  • the optical device carrier 380 has a second reference, and each optical element of the optical processing assembly 340 is bonded and fixed on the optical device carrier 380 at the second, third, etc. preset positions based on the second reference.
  • the second reference may be a mark or a limiting structure provided on the optical device carrier 380 , or a corner of an end of the optical device carrier 380 , or the like.
  • the optical device carrier 380 is provided with periscope positioning slots, wavelength division multiplexer limiting slots, wavelength division multiplexer limiting slots, etc. according to the optical path design.
  • the optical device carrier can also be a plane on which optical components such as periscopes, wavelength division multiplexers, and wavelength division multiplexers are installed.
  • the optical device carrier board is provided with a plurality of installation platforms of different heights, which are respectively used for installing the periscope, the wavelength division multiplexer, the wavelength division multiplexer, the photoelectric chip, and the like.
  • This structure has lower requirements on the precision of the carrying surface of the optical device carrier 380 for carrying the optical processing component 340 and the optoelectronic chip 330 , and can effectively reduce the processing cost of the optical device carrier.
  • the optical module of this embodiment can use the same optical socket as that of Embodiment 1, and the optical socket can be fixed at the optical interface of the housing as in Embodiment 1, or can be fixed on the optical device carrier.
  • the end of the optical device carrier 380 adjacent to the optical interface 300b is provided with a socket installation part 381, and the optical socket 360 is welded, glued, screwed or clipped to the installation part 381 on.
  • the socket mounting portion 381 may be a side wall disposed at the end of the optical device carrier 380 , and a socket receiving groove 382 for mounting the optical socket 360 is provided on the side wall.
  • the installation and positioning of the optical receptacle 360 on the optical device carrier 380 may be consistent with the installation and positioning of the optical receptacle in the first housing in Embodiment 1, and will not be repeated here.
  • the optical plug-in 360 and the optical processing component 340 are passively fixed on the optical device carrier 380 , and the optical signal is coupled between the optical processing component 340 and the optical socket 360 by adjusting the third lens group 350 .
  • the optoelectronic chip 330 is also passively fixed on the optical device carrier 380 or on a separate heat sink.
  • the circuit board assembly 320 and the optical device carrier 380 carrying the optoelectronic chip 330 and the optical processing assembly 340 are respectively installed and fixed in the first housing 311 with the first housing 311 as a reference, and the optical device carrier 380 and the hard circuit board 321 There is no need to fix each other.
  • the optoelectronic chip 330 and the hard circuit board 321 are electrically connected with a bonding wire (wire bonding, such as a gold wire), and the first collimating lens array (the first lens group 371 ) to collimate the optical signal emitted by the laser chip 331 and then incident on the wavelength division multiplexer, adjust the second coupling lens array (second lens group 372) to couple the optical signals output by the wavelength division multiplexer respectively to each photodetector chip 332.
  • a bonding wire wire bonding, such as a gold wire
  • Both the circuit board assembly 320 and the optical device carrier 380 are installed on the basis of the first housing 311 of the optical module 300, and the optical processing assembly 340, the optoelectronic chip 330, and the assembly between the circuit board assembly 320 can be absorbed by adjusting the lens group. Tolerance, so there is no need to adjust the optical interface of the housing, the optical interface 300b of the housing 310 can be integrally formed with the first housing 311 to realize full hard connection between all components in the optical module.
  • This structure does not require a flexible circuit board to absorb assembly tolerances, and does not need to set the optical interface as a movable head, which further simplifies the structure of the optical module, simplifies the production and assembly process, and can further improve production efficiency and reduce costs.
  • the optical module 400 in this embodiment includes a housing 410 , a circuit board assembly 420 and an optical assembly.
  • the optical assembly includes an optoelectronic chip 430 and a light processing assembly 440 .
  • the housing 410 includes a first housing 411 and a second housing 412, the first housing 411 and the second housing 412 are covered to form an inner cavity, and the optical module 400 has an optical interface 400b and an electrical interface 400a;
  • the above-mentioned circuit board assembly 420 , optoelectronic chip 430 and light processing assembly 440 are disposed in the inner cavity of the casing 410 .
  • the optoelectronic chip 430 includes a laser chip 431, the laser chip 431 is installed on a substrate 432, the laser chip 431 is electrically connected to the substrate 432, and the bonding process between the laser chip 431 and the substrate 432 is usually realized by using a gold wire bonding process. electrical connection.
  • the circuit board assembly 420 includes a rigid circuit board 421 and electronic components or integrated circuit chips disposed on the rigid circuit board 421 , such as a digital signal processor (DSP) 422 and the like.
  • DSP digital signal processor
  • the substrate 432 partially overlaps the rigid circuit board 421, that is, the substrate 432 overlaps the rigid circuit board 421, and the surface of the substrate 432 of the overlapped part is provided with an electrical connection terminal, and the rigid circuit board 421
  • the surface of the substrate is also provided with electrical connection ends, and the above-mentioned electrical connection ends on the substrate 432 and the hard circuit board 421 are conductively connected and fixed together by processes such as flip-chip (Flip-chip) or anisotropic conductive glue (ACF),
  • Flip-chip flip-chip
  • ACF anisotropic conductive glue
  • the substrate 432 is thermally connected to the first casing 411 through a heat sink 433, and the heat generated by the operation of the laser chip 431 is transferred to the first casing 411 through the substrate 432 and the heat sink 433.
  • the casing 411 dissipates heat.
  • the optical processing component 440 is disposed on the optical device carrier 450, and the optical processing component 440 may include a wavelength division multiplexer, a periscope, a coupling lens, and the like.
  • the structure between the optical processing component 440 and the optical socket is similar to Embodiment 1 or 2, which can realize the hard connection between the optoelectronic chip 430 and the optical interface 400b, that is, the full hard connection between all components in the optical module , there is no need for a flexible circuit board to absorb assembly tolerances, and there is no need to set the optical interface as a movable head, which further simplifies the structure of the optical module, simplifies the production and assembly process, and can further improve production efficiency and reduce costs.
  • the above-mentioned electrical connection end of the circuit board 421, the DSP 422 and the high-speed signal transmission line connecting the two can be arranged on the same surface of the hard circuit board 421 and the above-mentioned substrate 432, for example, all are arranged on the hard circuit board 421 facing the main heat dissipation housing (here is the first housing 411 ), the DSP 422 is thermally connected to the first casing 411 through a heat dissipation pad 460 , and the heat generated by it is directly transferred out through the first casing 411 .
  • the electrical connection end of the laser chip 431 and the substrate 432 is on the same surface of the substrate 432, and is located on the side of the substrate 432 facing away from the first housing 411.
  • the back side of the substrate 432 faces the first housing 411 and passes through a heat sink 433 It is connected to the first housing 411 for heat dissipation.
  • the high-speed signal transmission line from the DSP 422 to the optoelectronic chip 430 does not need to pass through conductive vias, gold wire bonding, or adapter board transfer, which reduces the impedance mutation of the high-speed signal transmission line and can Effectively improve the high-frequency performance of components and greatly increase the bandwidth of components.
  • the main power consumption devices in the optical module the heat generated by the laser chip 431 and the DSP 422 can be directly transferred from the first housing 411 of the housing 410 (that is, the main heat dissipation housing), which can further improve the performance of the optical module. cooling performance.
  • a semiconductor cooler may also be provided between the substrate 432 and the heat sink 433 to further improve the heat dissipation efficiency of the laser chip 431 .
  • the above-mentioned heat sink 433 can also be integrally formed with the optical device carrier 450; or, the substrate 432 and the optical processing component 440 are directly glued and fixed in the first housing 411, omitting the heat sink or the optical device carrier.

Abstract

An optical module, comprising a housing (210), a circuit board assembly (220), an optical assembly, and an optical socket (260). The housing comprises a first housing (211), a second housing (212), and an optical fiber adapter. The circuit board assembly (220) comprises a hard circuit board (221). The optical assembly is fixed on the first housing (211), and comprises an optical processing assembly (240) and a photoelectric chip (230). The optical processing assembly (240) comprises a wavelength division multiplexer (241), a lens group located between the wavelength division multiplexer (241) and the photoelectric chip (230), and a lens group (250) located between the wavelength division multiplexer and the optical socket. The photoelectric chip (230) is close to the hard circuit board (221) and is electrically connected to the hard circuit board (221). The optical fiber adapter is arranged at an optical interface of the housing and is integrally formed with the optical interface, and one end of the optical socket extends into the optical fiber adapter. The optical fiber adapter, the optical socket, the optical assembly and the hard circuit board (221) are all hard-connected. All parts in the optical module are hard-connected, and there is no need for flexible connections based on FPCs, optical fibers or movable heads or the like to absorb tolerances, so that the number of materials is reduced, the assembly process is simplified, the assembly is simpler and more convenient, and the cost can be effectively reduced.

Description

一种光模块an optical module 技术领域technical field
本申请涉及光通信技术领域,尤其涉及一种光模块。The present application relates to the technical field of optical communication, and in particular to an optical module.
背景技术Background technique
光模块作为光通信系统中用于光电和电光转换的核心器件,通常包括壳体、设于壳体内的电路板组件以及光发射组件和/或光接收组件。壳体设有电接口和光接口,其壳体内的电路板一端为电连接端,该电连接端通过电接口与光通信主机的光笼内的电接口电连接,光接口则用于连接外部光纤,通过外部光纤实现与远端光通信主机内的光模块之间的光传输。As a core device for photoelectric and electro-optical conversion in an optical communication system, an optical module usually includes a housing, a circuit board assembly disposed in the housing, and a light emitting component and/or a light receiving component. The housing is provided with an electrical interface and an optical interface. One end of the circuit board in the housing is an electrical connection end. The electrical connection end is electrically connected to the electrical interface in the optical cage of the optical communication host through the electrical interface, and the optical interface is used to connect the external optical fiber. , through the external optical fiber to realize the optical transmission with the optical module in the remote optical communication host.
如2015年4月8日公开的申请号为201410851476.6的中国专利申请《光模块》,其背景技术中公开的,常用的光模块内的光发射组件和光接收组件一般各自封装为光发射次模块和光接收次模块,再分别通过柔性电路板与硬质电路板电连接,实现硬质电路板与光发射次模块和光接收次模块内光电芯片之间的信号传输。或者,如其实施例公开的,将光发射组件和光接收组件都组装在同一个次模块内,该次模块再通过柔性电路板与硬质电路板电连接。For example, the Chinese patent application "Optical Module" with the application number 201410851476.6 published on April 8, 2015, as disclosed in the background technology, the light emitting component and the light receiving component in the commonly used optical module are generally respectively packaged as a light transmitting sub-module and an optical The receiving sub-module is electrically connected to the hard circuit board through the flexible circuit board, so as to realize the signal transmission between the hard circuit board and the photoelectric chips in the light emitting sub-module and the light receiving sub-module. Or, as disclosed in its embodiment, both the light-emitting component and the light-receiving component are assembled in the same sub-module, and the sub-module is electrically connected to the hard circuit board through the flexible circuit board.
2017年7月19日公开的申请号为201710590788.X的中国专利申请《光模块》公开的光模块包括壳体、设于壳体内且与壳体导热连接的热沉装置和部分设于该热沉装置上的印刷电路板,以及设于该热沉装置上的激光器芯片和探测器芯片,该激光器芯片和探测器芯片均与电路板电连接。该结构为了吸收热沉装置、电路板等的加工误差以及组装误差,壳体一端的光接口结构需要与壳体设为分立结构,即活动头,以在组装过程中通过调整该光接口结构(活动头)提高组装容差。The Chinese patent application "Optical Module" published on July 19, 2017 with the application number 201710590788. The printed circuit board on the sinking device, and the laser chip and the detector chip arranged on the heat sinking device, the laser chip and the detector chip are electrically connected with the circuit board. In order to absorb the processing error and assembly error of the heat sink device, circuit board, etc., the optical interface structure at one end of the housing needs to be a separate structure from the housing, that is, the movable head, so that the optical interface structure can be adjusted during the assembly process ( movable head) to improve assembly tolerances.
然而,不管哪一种封装方式,都是先将激光器芯片和探测器芯片以及波分复用器/解复用器、透镜等光处理元件组装在一载体上,再与电路板连接之后,最后组装到光模块的壳体内。上述各种封装方式都存在如下缺点:1、结构件较多,生产工艺复杂,生产流程长;2、器件热耗散路径较长且部分需要使用低热导率材料,影响模块全温度范围内工作性能提升;3、模块内无效空间占比较高,不利于模块的小型化高密度化集成方向发展;4、结构多变,模块组装流程和生产成本较高,对于模块批量化应用设下障碍等。上述各种问题一方面影响光模块的散热性能和集成度,另一方面也使得光模块成本居高不下,难以降低成本。However, no matter which packaging method is used, the laser chip and detector chip, wavelength division multiplexer/demultiplexer, lens and other optical processing components are first assembled on a carrier, and then connected to the circuit board, and finally Assemble into the housing of the optical module. The above-mentioned various packaging methods have the following disadvantages: 1. There are many structural parts, the production process is complicated, and the production process is long; 2. The heat dissipation path of the device is long and some need to use low thermal conductivity materials, which affects the operation of the module in the full temperature range Performance improvement; 3. The proportion of invalid space in the module is relatively high, which is not conducive to the development of miniaturization and high-density integration of modules; 4. The structure is changeable, and the module assembly process and production costs are high, which sets obstacles for the batch application of modules, etc. . On the one hand, the above problems affect the heat dissipation performance and integration of the optical module, and on the other hand, the cost of the optical module remains high, making it difficult to reduce the cost.
技术问题technical problem
本申请的目的在于提供一种光模块,组装更方便,便于返工,可有效降低产品成本。The purpose of the present application is to provide an optical module, which is more convenient for assembly and rework, and can effectively reduce product cost.
技术解决方案technical solution
为了实现上述目的之一,本申请提供了一种光模块,包括壳体、电路板组件、光学组件和光插座;所述壳体包括第一壳体、第二壳体和光纤适配器,所述第一壳体与所述第二壳体盖合形成一内部容置腔;所述电路板组件和所述光学组件设于所述内部容置腔内;所述电路板组件包括硬质电路板;In order to achieve one of the above objectives, the present application provides an optical module, including a housing, a circuit board assembly, an optical assembly, and an optical socket; the housing includes a first housing, a second housing, and an optical fiber adapter, and the first A housing and the second housing are closed to form an internal accommodation cavity; the circuit board assembly and the optical assembly are arranged in the internal accommodation cavity; the circuit board assembly includes a hard circuit board;
所述壳体具有电接口和光接口,所述电路板组件固定于所述第一壳体上、临近所述电接口一端;The housing has an electrical interface and an optical interface, and the circuit board assembly is fixed on the first housing and close to one end of the electrical interface;
所述光学组件固定于所述第一壳体上,所述光学组件包括光处理组件和光电芯片,所述光处理组件包括波分复用器以及分别位于所述波分复用器与所述光电芯片之间的透镜组和所述波分复用器与所述光插座之间的透镜组;所述光处理组件用于所述光电芯片与所述光插座之间的光传输,所述光电芯片临近所述硬质电路板并电连接所述硬质电路板;The optical assembly is fixed on the first housing, the optical assembly includes an optical processing assembly and an optoelectronic chip, the optical processing assembly includes a wavelength division multiplexer and is respectively located between the wavelength division multiplexer and the The lens group between the optoelectronic chip and the lens group between the wavelength division multiplexer and the optical socket; the optical processing component is used for optical transmission between the optoelectronic chip and the optical socket, the The photoelectric chip is adjacent to the rigid circuit board and electrically connected to the rigid circuit board;
所述光纤适配器设于所述壳体的光接口处,所述光纤适配器与所述光接口一体成型,所述光插座的一端伸入所述光纤适配器内;所述光纤适配器、所述光插座、所述光学组件和所述硬质电路板之间均为硬连接。The optical fiber adapter is arranged at the optical interface of the housing, the optical fiber adapter and the optical interface are integrally formed, and one end of the optical socket extends into the optical fiber adapter; the optical fiber adapter, the optical socket 1. Both the optical component and the rigid circuit board are hard-connected.
作为实施方式的进一步改进,所述光纤适配器部分与所述第一壳体一体成型、部分与所述第二壳体一体成型,所述第一壳体与所述第二壳体盖合在所述光接口处形成所述光纤适配器;或者,所述光纤适配器与所述第一壳体一体成型。As a further improvement of the embodiment, the optical fiber adapter is partially integrally formed with the first housing, and partially integrally formed with the second housing, and the first housing and the second housing are covered by the The optical fiber adapter is formed at the optical interface; or, the optical fiber adapter is integrally formed with the first housing.
作为实施方式的进一步改进,所述电路板组件通过胶水、紧固件和/或卡扣固定于所述第一壳体内。As a further improvement of the embodiment, the circuit board assembly is fixed in the first housing by glue, fasteners and/or buckles.
作为实施方式的进一步改进,所述光电芯片包括激光器芯片,As a further improvement of the implementation, the optoelectronic chip includes a laser chip,
所述激光器芯片设于一基板上;所述激光器芯片与所述基板电连接;The laser chip is arranged on a substrate; the laser chip is electrically connected to the substrate;
所述基板与所述硬质电路板通过键合引线或转接板电连接,或者所述硬质电路板与所述基板搭接电连接。The substrate is electrically connected to the rigid circuit board through a bonding wire or an adapter plate, or the rigid circuit board is electrically connected to the substrate by overlapping.
作为实施方式的进一步改进,所述光模块还包括跨阻放大器,所述光电芯片包括光探测器芯片,所述光探测器芯片与所述跨阻放大器通过键合引线电连接,所述跨阻放大器与所述硬质电路板通过键合引线电连接。As a further improvement of the embodiment, the optical module further includes a transimpedance amplifier, the optoelectronic chip includes a photodetector chip, the photodetector chip is electrically connected to the transimpedance amplifier through a bonding wire, and the transimpedance The amplifier is electrically connected to the rigid circuit board through bonding wires.
作为实施方式的进一步改进,所述第一壳体包括底板,所述光处理组件通过胶层直接固定于所述底板上。As a further improvement of the embodiment, the first housing includes a bottom plate, and the light processing component is directly fixed on the bottom plate through an adhesive layer.
作为实施方式的进一步改进,所述光学组件还包括光器件载板,所述光处理组件和光电芯片设于所述光器件载板上;所述光器件载板固定于所述第一壳体内。As a further improvement of the embodiment, the optical component further includes an optical device carrier, the optical processing component and the optoelectronic chip are arranged on the optical device carrier; the optical device carrier is fixed in the first housing .
作为实施方式的进一步改进,所述光器件载板具有第一承载面,所述波分复用器与所述光插座之间的透镜组为第三透镜组,所述第三透镜组固定于所述第一承载面上。As a further improvement of the embodiment, the optical device carrier has a first bearing surface, the lens group between the wavelength division multiplexer and the optical socket is a third lens group, and the third lens group is fixed on the first bearing surface.
作为实施方式的进一步改进,所述波分复用器与所述光插座之间的透镜组为第三透镜组;所述光插座包括套管组件和光纤插芯,所述光纤插芯设于所述套管组件内临近所述光处理组件的一端,所述套管组件远离所述光处理组件的另一端用于与外部光纤连接时接纳外部光纤的光纤插芯;As a further improvement of the embodiment, the lens group between the wavelength division multiplexer and the optical receptacle is a third lens group; the optical receptacle includes a sleeve assembly and an optical fiber ferrule, and the optical fiber ferrule is arranged on One end of the sleeve assembly close to the optical processing assembly, the other end of the sleeve assembly away from the optical processing assembly is used to receive the fiber ferrule of the external optical fiber when connected to the external optical fiber;
所述套管组件临近所述光处理组件的一端设有延伸结构,所述第三透镜组安装于所述延伸结构上。An extension structure is provided at one end of the sleeve assembly adjacent to the light processing assembly, and the third lens group is mounted on the extension structure.
作为实施方式的进一步改进,所述光插座固定于所述第一壳体内。As a further improvement of the embodiment, the optical socket is fixed in the first housing.
作为实施方式的进一步改进,所述光处理组件包括发射端光处理组件和接收端光处理组件,所述发射端光处理组件包括所述波分复用器和第一潜望镜;所述接收端光处理组件包括波分解复用器和第二潜望镜。As a further improvement of the embodiment, the optical processing component includes a transmitting-end optical processing component and a receiving-end optical processing component, the transmitting-end optical processing component includes the wavelength division multiplexer and the first periscope; the receiving-end optical The processing components include a wave division multiplexer and a second periscope.
作为实施方式的进一步改进,所述光插座包括发射端光插座和接收端光插座;所述光电芯片包括激光器芯片和光探测器芯片;As a further improvement of the embodiment, the optical socket includes a transmitting-end optical socket and a receiving-end optical socket; the optoelectronic chip includes a laser chip and a photodetector chip;
所述激光器芯片、所述波分复用器与所述接收端的光插座位于所述第一壳体内的同一侧,所述光探测器芯片、所述波分解复用器与所述发射端光插座位于所述第一壳体内的另一侧;The laser chip, the wavelength division multiplexer, and the optical socket at the receiving end are located on the same side of the first housing, and the optical detector chip, the wavelength division multiplexer, and the optical socket at the transmitting end are located on the same side of the first housing. The socket is located on the other side of the first housing;
所述第一潜望镜与所述第二潜望镜相互交叠,所述第一潜望镜将所述波分复用器输出的光信号引导至所述发射端光插座一侧,所述第二潜望镜将所述接收端光插座接收的光信号引导至所述波分解复用器内。The first periscope and the second periscope overlap each other, the first periscope guides the optical signal output by the wavelength division multiplexer to the side of the optical socket at the transmitting end, and the second periscope directs the optical signal The optical signal received by the optical socket at the receiving end is guided into the wave division multiplexer.
有益效果Beneficial effect
本申请的有益效果:光模块内各部分均为硬链接,无需FPC、光纤或活动头等柔性连接来吸收容差,减少了物料数量,简化了组装过程,组装更简便,可有效降低成本。Beneficial effects of the application: all parts in the optical module are hard links, no flexible connections such as FPC, optical fiber or movable head are needed to absorb tolerances, the amount of materials is reduced, the assembly process is simplified, the assembly is more convenient, and the cost can be effectively reduced.
附图说明Description of drawings
图1为常用光模块与光通信主机的光笼示意图;Figure 1 is a schematic diagram of an optical cage of a commonly used optical module and an optical communication host;
图2为本申请实施例1的光模块结构示意图;FIG. 2 is a schematic structural diagram of an optical module according to Embodiment 1 of the present application;
图3为图2中光模块的分解示意图;Fig. 3 is an exploded schematic view of the optical module in Fig. 2;
图4为光插座的结构示意图;Fig. 4 is a structural schematic diagram of an optical socket;
图5为光插座的另一种结构示意图;Fig. 5 is another structural schematic view of the optical socket;
图6为本申请实施例2的光模块结构示意图;FIG. 6 is a schematic structural diagram of an optical module according to Embodiment 2 of the present application;
图7为本申请实施例3的光模块结构示意图。FIG. 7 is a schematic structural diagram of an optical module according to Embodiment 3 of the present application.
本发明的实施方式Embodiments of the present invention
以下将结合附图所示的具体实施方式对本申请进行详细描述。但这些实施方式并不限制本申请,本领域的普通技术人员根据这些实施方式所做出的结构、方法、或功能上的变换均包含在本申请的保护范围内。The application will be described in detail below in conjunction with specific implementations shown in the accompanying drawings. However, these implementations do not limit the present application, and any structural, method, or functional changes made by those skilled in the art based on these implementations are included in the protection scope of the present application.
在本申请的各个图示中,为了便于图示,结构或部分的某些尺寸会相对于其它结构或部分夸大,因此,仅用于图示本申请的主题的基本结构。In each drawing of the present application, some dimensions of structures or parts are exaggerated relative to other structures or parts for convenience of illustration, and therefore, are only used to illustrate the basic structure of the subject matter of the present application.
另外,本文使用的例如“上”、“上方”、“下”、“下方”等表示空间相对位置的术语是出于便于说明的目的来描述如附图中所示的一个单元或特征相对于另一个单元或特征的关系。空间相对位置的术语可以旨在包括设备在使用或工作中除了图中所示方位以外的不同方位。例如,如果将图中的设备翻转,则被描述为位于其他单元或特征“下方”或“之下”的单元将位于其他单元或特征“上方”。因此,示例性术语“下方”可以囊括上方和下方这两种方位。设备可以以其他方式被定向(旋转90度或其他朝向),并相应地解释本文使用的与空间相关的描述语。当元件或层被称为在另一部件或层“上”、与另一部件或层“连接”时,其可以直接在该另一部件或层上、连接到该另一部件或层,或者可以存在中间元件或层。In addition, terms used herein such as "upper", "above", "under", "below", etc. to express relative positions in space are for convenience of description to describe a unit or feature as shown in the drawings relative to A relationship to another cell or feature. The terms of spatial relative position may be intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as "below" or "beneath" other elements or features would then be oriented "above" the other elements or features. Thus, the exemplary term "below" can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly. When an element or layer is referred to as being "on," "connected to" another element or layer, it can be directly on, connected to, or Intervening elements or layers may be present.
如图1所示,光模块200通常以可插拔方式设置于光通信主机的光笼100中。光模块200通常包括壳体、设于壳体内的电路板组件以及光发射组件和/或光接收组件。壳体设有电接口200a和光接口200b,其内的电路板组件的一端为电连接端,该电连接端(通常为金手指)通过电接口200a与光通信主机的光笼100内的电接口电连接,光接口200b为光纤适配器,用于连接外部光纤,通过外部光纤实现与远端光通信主机端的光模块之间的光传输。As shown in FIG. 1 , the optical module 200 is generally disposed in the optical cage 100 of the optical communication host in a pluggable manner. The optical module 200 generally includes a casing, a circuit board assembly disposed in the casing, and a light emitting assembly and/or a light receiving assembly. The casing is provided with an electrical interface 200a and an optical interface 200b, and one end of the circuit board assembly inside is an electrical connection end, and the electrical connection end (usually a gold finger) is connected to the electrical interface in the optical cage 100 of the optical communication host through the electrical interface 200a For electrical connection, the optical interface 200b is a fiber optic adapter, used to connect to an external optical fiber, and realize optical transmission with the optical module at the remote optical communication host end through the external optical fiber.
实施例1Example 1
如图2和3所示,该实施例的光模块包括壳体210、电路板组件220和光学组件,该光学组件包括光电芯片230和光处理组件240。其中,壳体210包括第一壳体211和第二壳体212,第一壳体211与第二壳体212盖合形成一内部容置腔,壳体210具有光接口200b和电接口200a;上述电路板组件220、光电芯片230和光处理组件240设于壳体210的内部容置腔内。As shown in FIGS. 2 and 3 , the optical module of this embodiment includes a housing 210 , a circuit board assembly 220 and an optical assembly including an optoelectronic chip 230 and an optical processing assembly 240 . Wherein, the housing 210 includes a first housing 211 and a second housing 212, the first housing 211 and the second housing 212 are covered to form an inner cavity, and the housing 210 has an optical interface 200b and an electrical interface 200a; The circuit board assembly 220 , the optoelectronic chip 230 and the optical processing assembly 240 are disposed in the inner cavity of the casing 210 .
该实施例中,电路板组件220包括硬质电路板221(简称电路板)和电子元器件(图中未示出)、电芯片等,电芯片如控制器、信号处理器、驱动器、跨阻放大器等,其中驱动器和跨阻放大器可以设在硬质电路板221上,也可以不设在硬质电路板221上,而与光电芯片一起设置在第一壳体211的底板213上。硬质电路板221固定于上述第一壳体211上,硬质电路板221的一端(电连接端222)延伸出上述电接口200a,用于电连接光通信主机光笼内的电接口。硬质电路板221可以通过螺丝等紧固件锁紧、卡扣或者胶粘固定于第一壳体211上,或者通过螺丝锁紧或卡扣,结合胶粘固定于第一壳体211上。该实施例中,硬质电路板221通过螺丝锁紧固定于第一壳体211上。具体的,第一壳体211的底板213上设有用于支撑上述硬质电路板221的载台216,载台216设有螺纹孔216a,硬质电路板221对应螺纹孔216a的位置设有通孔223,螺丝穿过该通孔223锁入螺纹孔216a内,螺帽压紧硬质电路板221,从而将硬质电路板221固定在载台216上。该实施例中,载台216分别位于第一壳体211两侧壁215的内侧,用于支撑硬质电路板221的两边缘。在其它实施例中,载台也可以设于第一壳体底板的中间区域,用于支撑硬质电路板的中间位置。In this embodiment, the circuit board assembly 220 includes a hard circuit board 221 (circuit board for short), electronic components (not shown in the figure), electric chips, etc., such as controllers, signal processors, drivers, transimpedance Amplifiers, etc., wherein the driver and the transimpedance amplifier can be arranged on the hard circuit board 221, or not on the hard circuit board 221, but are arranged on the bottom plate 213 of the first housing 211 together with the optoelectronic chip. The hard circuit board 221 is fixed on the first housing 211, and one end (electrical connection end 222) of the hard circuit board 221 extends out of the electrical interface 200a for electrically connecting the electrical interface in the optical cage of the optical communication host. The hard circuit board 221 can be fixed on the first housing 211 by locking, buckling or glueing with fasteners such as screws, or can be fixed on the first housing 211 by locking or buckling with screws, combined with glue. In this embodiment, the hard circuit board 221 is fastened and fixed on the first housing 211 by screws. Specifically, the bottom plate 213 of the first housing 211 is provided with a platform 216 for supporting the rigid circuit board 221. The platform 216 is provided with a threaded hole 216a, and the position of the rigid circuit board 221 corresponding to the threaded hole 216a is provided with a through hole. hole 223 , the screw passes through the through hole 223 and is locked into the threaded hole 216 a, and the nut presses the hard circuit board 221 , thereby fixing the hard circuit board 221 on the carrier 216 . In this embodiment, the carrying platforms 216 are respectively located inside the sidewalls 215 of the first housing 211 for supporting the two edges of the rigid circuit board 221 . In other embodiments, the carrier can also be arranged in the middle area of the bottom plate of the first housing, for supporting the middle position of the rigid circuit board.
上述第一壳体211包括底板213,以及分别位于底板213两侧的侧壁215,光电芯片230设于底板213上,且该光电芯片230电连接硬质电路板221;光处理组件240设于底板213上临近光接口200b的位置,光处理组件240用于光电芯片230与光接口200b之间的光传输。The above-mentioned first housing 211 includes a base plate 213, and side walls 215 respectively located on both sides of the base plate 213, the optoelectronic chip 230 is arranged on the base plate 213, and the optoelectronic chip 230 is electrically connected to the hard circuit board 221; the optical processing component 240 is arranged on On the base plate 213 adjacent to the optical interface 200b, the optical processing component 240 is used for optical transmission between the optoelectronic chip 230 and the optical interface 200b.
该实施例中,光模块200为收发一体光模块,光电芯片230包括激光器芯片231和光探测器芯片232,光处理组件240包括发射端光处理组件和接收端光处理组件。激光器芯片231通过一基板236固定于第一壳体211的底板213上,该基板236与底板213粘结或焊接固定;激光器芯片231与基板236导电连接,基板236与上述硬质电路板221导电连接。通常,激光器芯片231通过共晶焊工艺贴装于基板236上,形成COC(chip on carrier)结构,激光器芯片231可通过上述共晶焊结合键合引线(wire bonding)与基板236电连接,基板236再通过键合引线或转接板等方式与硬质电路板221电连接,实现从硬质电路板221到激光器芯片231之间的电连接。该实施例中,基板236设在一半导体制冷器(Thermo Electric Cooler,TEC)233上,通过TEC 233控制COC的温度,TEC 233另一面固定于底板213上,直接通过底板213散热。在其它实施例中,基板也可以直接通过粘结剂粘结于底板上,基板本身具有电隔离作用,对基板导电层和激光器芯片与第一壳体之间进行电隔离。或者,也可以在基板与第一壳体的底板之间设置一电隔离层,如氮化铝薄片等,实现激光器芯片与第一壳体之间的电隔离。In this embodiment, the optical module 200 is a transceiver integrated optical module, the optoelectronic chip 230 includes a laser chip 231 and a photodetector chip 232 , and the optical processing component 240 includes a transmitting-end optical processing component and a receiving-end optical processing component. The laser chip 231 is fixed on the base plate 213 of the first housing 211 through a base plate 236, and the base plate 236 is bonded or welded to the base plate 213; connect. Usually, the laser chip 231 is mounted on the substrate 236 through the eutectic welding process to form a COC (chip on carrier) structure, and the laser chip 231 can be bonded with wires through the eutectic welding. Bonding) is electrically connected to the substrate 236, and the substrate 236 is then electrically connected to the hard circuit board 221 through a bonding wire or an adapter plate to realize the electrical connection from the hard circuit board 221 to the laser chip 231. In this embodiment, the substrate 236 is located in a semiconductor refrigerator (Thermo On the Electric Cooler (TEC) 233 , the temperature of the COC is controlled through the TEC 233 , and the other side of the TEC 233 is fixed on the bottom plate 213 to dissipate heat directly through the bottom plate 213 . In other embodiments, the substrate may also be directly bonded to the bottom plate by an adhesive, and the substrate itself has an electrical isolation function, which electrically isolates the conductive layer of the substrate and the laser chip from the first casing. Alternatively, an electrical isolation layer, such as an aluminum nitride sheet, may also be provided between the substrate and the bottom plate of the first housing to realize electrical isolation between the laser chip and the first housing.
为缩短激光器芯片231到硬质电路板221之间的信号传输距离,基板236通常位于硬质电路板221之外临近硬质电路板221板边的位置。该实施例中,驱动器设于硬质电路板221上,在其它实施例中,驱动器也可以设在基板上。In order to shorten the signal transmission distance between the laser chip 231 and the rigid circuit board 221 , the substrate 236 is usually located outside the rigid circuit board 221 and adjacent to the edge of the rigid circuit board 221 . In this embodiment, the driver is disposed on the rigid circuit board 221 , and in other embodiments, the driver may also be disposed on the substrate.
该实施例中,硬质电路板221设有一避让孔224,光探测器芯片232和跨阻放大器235设在该避让孔224内,固定于第一壳体211的底板213上对应于该避让孔224的位置。底板213对应于该避让孔224的位置设有一电隔离层234,如氮化铝薄片等,光探测器芯片232和跨阻放大器235粘结于该电隔离层234上,光探测器芯片232通过键合引线与跨阻放大器235电连接,跨阻放大器235通过键合引线与硬质电路板221电连接,实现从光探测器芯片232到硬质电路板221之间的电连接。该避让孔224可以是硬质电路板221内的方形通孔,或硬质电路板211端部或侧边的U型通孔。在其它实施例中,光探测器芯片和跨阻放大器也可以设在硬质电路板之外临近硬质电路板板边的位置,或者,跨阻放大器也可以设在硬质电路板上。In this embodiment, the hard circuit board 221 is provided with an avoidance hole 224, and the photodetector chip 232 and the transimpedance amplifier 235 are arranged in the avoidance hole 224, and are fixed on the bottom plate 213 of the first housing 211 corresponding to the avoidance hole. 224 locations. The bottom plate 213 is provided with an electrical isolation layer 234 corresponding to the position of the avoidance hole 224, such as an aluminum nitride sheet, etc., the photodetector chip 232 and the transimpedance amplifier 235 are bonded on the electrical isolation layer 234, and the photodetector chip 232 passes through the electrical isolation layer 234. The bonding wire is electrically connected to the transimpedance amplifier 235 , and the transimpedance amplifier 235 is electrically connected to the hard circuit board 221 through the bonding wire, so as to realize the electrical connection from the photodetector chip 232 to the hard circuit board 221 . The escape hole 224 may be a square through hole in the rigid circuit board 221 , or a U-shaped through hole at the end or side of the rigid circuit board 211 . In other embodiments, the photodetector chip and the transimpedance amplifier can also be arranged outside the hard circuit board near the edge of the hard circuit board, or the transimpedance amplifier can also be arranged on the hard circuit board.
在光通信中,光模块存在主散热壳体和副散热壳体(多源协议中规定的为Top面和Bottom面),该实施例中,第一壳体211为光模块的主散热壳体,第二壳体212为副散热壳体。当光模块插入光通信主机的光笼中时,该第一壳体211临近光笼的散热机构,为光模块与外界进行散热的主要区域。光电芯片230,如激光器芯片231及其基板236(COC结构)、光探测器芯片232等,以及主要功耗芯片,如跨阻放大器、驱动器等,设置在第一壳体213的底板上,工作时产生的热可直接从第一壳体213迅速扩散出去,比现有技术中经热沉和散热膏再到第一壳体的散热路径更快捷、散热速度更快,有效提高了光模块的散热性能。In optical communication, the optical module has a main heat dissipation housing and a secondary heat dissipation housing (the Top surface and the Bottom surface specified in the multi-source protocol). In this embodiment, the first housing 211 is the main heat dissipation housing of the optical module. , the second housing 212 is an auxiliary heat dissipation housing. When the optical module is inserted into the optical cage of the optical communication host, the first housing 211 is adjacent to the heat dissipation mechanism of the optical cage, and is the main area for heat dissipation between the optical module and the outside world. Optoelectronic chips 230, such as laser chip 231 and its substrate 236 (COC structure), photodetector chip 232, etc., and main power consumption chips, such as transimpedance amplifiers, drivers, etc., are arranged on the bottom plate of the first housing 213, and work The heat generated during the process can be directly diffused out from the first housing 213, which is faster and faster than the heat dissipation path in the prior art through the heat sink and heat dissipation paste to the first housing, effectively improving the optical module performance. thermal performance.
该实施例的光模块为多通道光收发模块,壳体210的光接口200b处设有发射端光插座260a和接收端光插座260b。发射端光处理组件包括波分复用器241,波分复用器241与激光器芯片231之间设有第一准直透镜阵列(即第一透镜组)271,波分复用器241与发射端光插座260a之间设有第一耦合透镜组250a。多个激光器芯片231反射的多束光分别经第一准直透镜阵列271的各准直透镜准直之后入射到波分复用器241,经波分复用器241合为一束合成光,该合成光经第一耦合透镜组250a耦合到发射端光插座260a内,经发射端光插座260a传输到外部光纤内。接收端光处理组件包括波分解复用器242,波分解复用器242与光探测器芯片232之间设有第二耦合透镜阵列(即第二透镜组)272,与接收端光插座260b之间设有第二准直透镜组250b,上述第一耦合透镜组250a和第二准直透镜组250b构成第三透镜组250,分别位于发射端光插座260a和接收端光插座260b的端口处。接收端光插座26b接收外部光纤传输的复合光信号之后,将接收到的该复合光信号传输到第二准直透镜组250b,该复合光信号经第二准直透镜组250b准直后入射到波分解复用器242,经波分解复用器242分解为多路单通道光信号,各路单通道光信号分别经第二耦合透镜阵列272的各耦合透镜耦合到对应的光探测器芯片232上,各光探测器芯片232分别将各路单通道光信号转换成电信号传输到跨阻放大器235,跨阻放大器235将各路电信号放大之后传输到硬质电路板221上,经硬质电路板221上的信号处理之后由电接口200a上传给光通信主机。在其它实施例中,波分复用器和波分解复用器也可以由光子集成芯片(Photonic Integrated Chip,PIC)或其它光波导芯片替代,光子集成芯片或光波导芯片通过焊接或导热胶粘结于光模块的第一壳体的底板上。The optical module in this embodiment is a multi-channel optical transceiver module, and the optical interface 200b of the housing 210 is provided with a transmitting-end optical socket 260a and a receiving-end optical socket 260b. The optical processing component at the transmitting end includes a wavelength division multiplexer 241, and a first collimating lens array (ie, the first lens group) 271 is arranged between the wavelength division multiplexer 241 and the laser chip 231, and the wavelength division multiplexer 241 and the transmitting A first coupling lens group 250a is disposed between the end optical sockets 260a. The multiple beams of light reflected by the multiple laser chips 231 are respectively collimated by the collimating lenses of the first collimating lens array 271, and then enter the wavelength division multiplexer 241, and are combined into a beam of synthetic light by the wavelength division multiplexer 241. The synthesized light is coupled into the optical receptacle 260a at the transmitting end through the first coupling lens group 250a, and transmitted into the external optical fiber through the optical receptacle 260a at the transmitting end. The optical processing component at the receiving end includes a wavelength division multiplexer 242, and a second coupling lens array (that is, a second lens group) 272 is arranged between the wavelength division multiplexer 242 and the photodetector chip 232, and a connection between the receiving end optical socket 260b There is a second collimating lens group 250b between them. The first coupling lens group 250a and the second collimating lens group 250b form the third lens group 250, which are respectively located at the ports of the transmitting end optical socket 260a and the receiving end optical socket 260b. After the optical socket 26b at the receiving end receives the composite optical signal transmitted by the external optical fiber, it transmits the received composite optical signal to the second collimating lens group 250b, and the composite optical signal is collimated by the second collimating lens group 250b and then enters the The wave-division multiplexer 242 is decomposed into multiple single-channel optical signals by the wave-division multiplexer 242, and each single-channel optical signal is coupled to the corresponding optical detector chip 232 through each coupling lens of the second coupling lens array 272 Each photodetector chip 232 converts each single-channel optical signal into an electrical signal and transmits it to the transimpedance amplifier 235. The transimpedance amplifier 235 amplifies each electrical signal and then transmits it to the hard circuit board 221. After the signal processing on the circuit board 221 is uploaded to the optical communication host through the electrical interface 200a. In other embodiments, the wavelength division multiplexer and the wavelength division multiplexer can also be composed of photonic integrated chips (Photonic Integrated Chip, PIC) or other optical waveguide chips, the photonic integrated chip or optical waveguide chip is bonded to the bottom plate of the first housing of the optical module by welding or thermally conductive adhesive.
该实施例中,以双端口光模块为例,即一个发射端口和一个接收端口,则上述第一耦合透镜组250a为一个耦合透镜,第二准直透镜组250b为一个准直透镜。在两个以上端口的光模块中,例如两个发射端口和两个接收端口,则上述第一耦合透镜为两个耦合透镜,分别对应两个发射端口,第二准直透镜组为两个准直透镜,分别对应两个接收端口。当然,在其它实施例中,光模块也可以是单个端口收发的双向传输光模块,此时第三透镜组为单个透镜,同时用于耦合发射光信号到光插座内和将光模块接收到的光信号准直到接收端的光处理组件上。In this embodiment, taking a dual-port optical module as an example, that is, one transmitting port and one receiving port, the first coupling lens group 250a is a coupling lens, and the second collimating lens group 250b is a collimating lens. In an optical module with more than two ports, such as two transmitting ports and two receiving ports, the above-mentioned first coupling lens is two coupling lenses corresponding to two transmitting ports, and the second collimating lens group is two collimating lenses. Straight lenses, corresponding to two receiving ports. Of course, in other embodiments, the optical module can also be a bidirectional transmission optical module with a single port for sending and receiving. At this time, the third lens group is a single lens, which is used to couple the transmitted optical signal into the optical socket and receive the optical signal received by the optical module. The optical signal is collimated onto the optical processing component at the receiving end.
该实施例中,光处理组件还包括光路偏转棱镜(潜望镜)260,发射端光处理组件在波分复用器241与第一耦合透镜组250a之间设置有第一潜望镜243a,用于调整波分复用器241与第一耦合透镜组250a和发射端光插座260a之间的光路。接收端光处理组件在第二准直透镜组250b与波分解复用器242之间设置第二潜望镜243b,用于调整接收端光插座260b和第二准直透镜组250b与波分解复用器242之间的光路。为了光模块内的发射端光组件和接收端光组件分别与电路板组件的高速信号线路的设计具有更合理的布局,同时满足MSA(多源协议)的要求,该实施例中,光模块壳体内的激光器芯片和波分复用器等发射端光组件与接收端的光插座位于第一壳体内的同一侧(即面对光接口时的左侧或右侧),而光探测器芯片和波分解复用器等接收端光组件则与发射端的光插座在第一壳体内的另一侧。第一潜望镜243a与第二潜望镜243b相互交叠,第一潜望镜243a将波分复用器输出的光信号引导至与波分复用器不同侧的发射端光插座260a一侧,第二潜望镜243b则将接收端光插座260b接收的光信号引导至与接收端光插座260b不同侧的波分解复用器内。如此,只要根据需要设计潜望镜243相对第一壳体210底板211的倾斜角度,即可将光路引导至相应的高度,使得光模块壳体内的布局设计更加灵活。并且,此设计能够加长潜望镜的长度,以方便潜望镜的制作和便于光路的耦合。In this embodiment, the optical processing component further includes an optical path deflecting prism (periscope) 260, and the optical processing component at the transmitting end is provided with a first periscope 243a between the wavelength division multiplexer 241 and the first coupling lens group 250a for adjusting the wavelength The optical path between the demultiplexer 241 and the first coupling lens group 250a and the optical receptacle 260a at the transmitting end. The receiving end optical processing component is provided with a second periscope 243b between the second collimating lens group 250b and the wave division multiplexer 242, which is used to adjust the receiving end optical socket 260b and the second collimating lens group 250b and the wave division multiplexer 242 light paths between. In order to have a more reasonable layout for the design of the high-speed signal lines of the transmitting end optical component and the receiving end optical component in the optical module and the circuit board component, and at the same time meet the requirements of the MSA (multi-source agreement), in this embodiment, the optical module shell The optical components at the transmitting end, such as the laser chip and the wavelength division multiplexer in the body, and the optical socket at the receiving end are located on the same side of the first housing (that is, the left or right side when facing the optical interface), while the optical detector chip and the wave The optical components at the receiving end such as the demultiplexer and the optical socket at the transmitting end are on the other side of the first housing. The first periscope 243a and the second periscope 243b overlap each other, the first periscope 243a guides the optical signal output by the wavelength division multiplexer to the side of the transmitting end optical socket 260a on a different side from the wavelength division multiplexer, and the second periscope 243b Then, the optical signal received by the optical socket 260b at the receiving end is guided to the WDM on the side different from the optical socket 260b at the receiving end. In this way, as long as the inclination angle of the periscope 243 relative to the bottom plate 211 of the first housing 210 is designed as required, the optical path can be guided to a corresponding height, making the layout design in the optical module housing more flexible. Moreover, this design can lengthen the length of the periscope, so as to facilitate the manufacture of the periscope and facilitate the coupling of optical paths.
该实施例中,光处理组件通过胶层粘结于第一壳体211的底板213上。在发射端,第一准直透镜阵列271设于TEC 233或电隔离层上,波分复用器241和发射端的第一潜望镜243a通过胶层(图中未示出)直接粘结于底板213上,根据光路调整胶层厚度,使波分复用器241和第一潜望镜243a相互对准,并分别与前后光路对准。在接收端,光探测器芯片232采用的是面接收芯片,光探测器芯片232上方设有反射镜,第二耦合透镜阵列272与该反射镜一起设于光探测器芯片232上方,将波分解复用器242输出的各路光信号分别反射并耦合至各光探测器芯片232上。在其它实施例中,第二耦合透镜阵列也可以用一个大透镜替代。波分解复用器242和接收端的第二潜望镜243b同样通过胶层直接粘结于底板213上,根据光路调整胶层厚度,使波分解复用器243和第二潜望镜243b相互对准,并分别与前后光路对准。In this embodiment, the light processing component is bonded to the bottom plate 213 of the first housing 211 through an adhesive layer. At the transmitting end, the first collimating lens array 271 is arranged on the TEC 233 or the electrical isolation layer, and the wavelength division multiplexer 241 and the first periscope 243a at the transmitting end are directly bonded to the bottom plate 213 through an adhesive layer (not shown in the figure). Above, the thickness of the adhesive layer is adjusted according to the optical path, so that the wavelength division multiplexer 241 and the first periscope 243a are aligned with each other, and respectively aligned with the front and rear optical paths. At the receiving end, what the photodetector chip 232 adopts is a surface receiving chip, a reflector is arranged above the photodetector chip 232, and the second coupling lens array 272 is arranged above the photodetector chip 232 together with the reflector to decompose the wave Each optical signal output by the multiplexer 242 is respectively reflected and coupled to each optical detector chip 232 . In other embodiments, the second coupling lens array can also be replaced by a large lens. The wave division multiplexer 242 and the second periscope 243b at the receiving end are also directly bonded to the bottom plate 213 through an adhesive layer, and the thickness of the adhesive layer is adjusted according to the optical path so that the wave division multiplexer 243 and the second periscope 243b are aligned with each other, and respectively Align with the front and back light paths.
该光模块直接以光模块壳体为载体承载光处理组件和主要功耗芯片,省去了承载光电芯片的热沉和承载光处理组件的载板,减少了光模块内的结构件,优化了组装流程,既降低了成本,又减少了无效空间的占空,提高了光模块内有效空间利用率,具有更高的集成度。The optical module directly uses the optical module housing as the carrier to carry the optical processing components and the main power consumption chip, which saves the heat sink carrying the photoelectric chip and the carrier plate carrying the optical processing components, reduces the structural parts in the optical module, and optimizes the The assembly process not only reduces the cost, but also reduces the occupancy of the invalid space, improves the utilization rate of the effective space in the optical module, and has a higher degree of integration.
该实施例中,第一壳体211的底板213包括第一安装区域217和第二安装区域218,上述硬质电路板221固定于第一安装区域217,激光器芯片231和光处理组件固定于第二安装区域218。该第一壳体211具有第一基准,光处理组件固定于第二安装区域218上以该第一基准为基准的第一预设位置处。这里,第一基准可以是第二安装区域218内设置的标记,或者是第一壳体211的端口与侧壁的交界,或第一壳体211内的一限位结构等。该实施例中,第二安装区域218根据光路设计设有潜望镜定位槽、波分复用器限位槽、波分解复用器限位槽等。在其它实施例中,第二安装区域也可以是一平面,潜望镜、波分复用器和波分解复用器等光学元件安装于该平面上,通过调整各光学元件与该平面之间的胶层厚度来对准各光学元件。或者,第二安装区域包括多个不同高度的安装平台,分别用于安装潜望镜、波分复用器、波分解复用器和光电芯片等,硬质电路板临近光电芯片的一端可胶粘固定在底板第一安装区域承载光电芯片的安装平台上。该结构对第一安装区域和第二安装区域的加工精度要求较低,可有效降低壳体的加工成本。In this embodiment, the bottom plate 213 of the first housing 211 includes a first installation area 217 and a second installation area 218, the above-mentioned hard circuit board 221 is fixed on the first installation area 217, and the laser chip 231 and the optical processing component are fixed on the second installation area 218. Installation area 218 . The first housing 211 has a first reference, and the light processing component is fixed on the second installation area 218 at a first preset position based on the first reference. Here, the first reference may be a mark provided in the second installation area 218 , or a junction between a port and a side wall of the first housing 211 , or a limiting structure in the first housing 211 . In this embodiment, the second installation area 218 is provided with periscope positioning slots, wavelength division multiplexer limiting slots, wavelength division multiplexer limiting slots, etc. according to the optical path design. In other embodiments, the second installation area can also be a plane on which optical components such as periscopes, wavelength division multiplexers, and wavelength division multiplexers are installed, and by adjusting the glue between each optical component and the plane layer thickness to align individual optical components. Alternatively, the second installation area includes a plurality of installation platforms of different heights, which are respectively used for installing periscopes, wavelength division multiplexers, wavelength division multiplexers, and optoelectronic chips, etc., and the end of the hard circuit board adjacent to the optoelectronic chip can be glued and fixed On the installation platform carrying the optoelectronic chip in the first installation area of the bottom plate. This structure has lower requirements on the processing accuracy of the first installation area and the second installation area, and can effectively reduce the processing cost of the housing.
组装的时候,光插座260、光处理组件240、光电芯片230和电路板组件220各自以光模块第一壳体211为基准安装到第一壳体211内,在光电芯片230与硬质电路板221之间以键合引线(wire bonding,如打金线)或转接板电连接光电芯片230和硬质电路板221。通过调整第三透镜组250,以在光处理组件240和光插座260之间耦合光信号;调整第一准直透镜阵列(第一透镜组)271以将激光器芯片231发射的光信号准直后入射到光处理组件240上,调整第二耦合透镜阵列(第二透镜组)272以将光处理组件240输出的各路光信号分别耦合到各光探测器芯片232上。各组件均以光模块壳体为基准安装,通过调整第三透镜组即可吸收前述光处理组件、光电芯片和电路板之间的组装公差,故不需要再调整壳体的光接口,壳体的光接口可与第一壳体一体成型,实现光模块内所有组件之间的全硬连接。即壳体内从硬质电路板到光电芯片、光处理组件以及光插座之间,全部为硬性连接,无需柔性电路板或光纤来吸收组装公差,也无需将光接口设为活动头,进一步简化了光模块结构。而且,光插座、光处理组件、激光器芯片、光探测器芯片、电路板组件等均以光模块壳体(第一壳体)为基准安装放置于第一壳体内,简化了生产组装工艺流程,可进一步提高生产效率、降低成本。同时,各器件周围省出了更多空间,可以配置更多的重要元器件,进一步优化模块内布局,提高集成度,利于实现高速光模块的小型化封装。When assembling, the optical socket 260, the optical processing component 240, the optoelectronic chip 230 and the circuit board component 220 are respectively installed in the first housing 211 based on the first housing 211 of the optical module. 221 are electrically connected to the optoelectronic chip 230 and the hard circuit board 221 by wire bonding (wire bonding, such as a gold wire) or an adapter plate. By adjusting the third lens group 250, the optical signal is coupled between the optical processing component 240 and the optical socket 260; the first collimating lens array (first lens group) 271 is adjusted to collimate the optical signal emitted by the laser chip 231 before incident To the optical processing component 240 , the second coupling lens array (second lens group) 272 is adjusted to couple each optical signal outputted by the optical processing component 240 to each optical detector chip 232 . Each component is installed on the basis of the optical module housing. By adjusting the third lens group, the assembly tolerance between the aforementioned optical processing components, photoelectric chips and circuit boards can be absorbed, so there is no need to adjust the optical interface of the housing. The optical interface of the optical module can be integrally formed with the first housing to realize full hard connection between all components in the optical module. That is to say, all connections between the hard circuit board, the photoelectric chip, the optical processing component and the optical socket in the housing are rigid, and there is no need for a flexible circuit board or optical fiber to absorb assembly tolerances, and it is not necessary to set the optical interface as a movable head, which further simplifies Optical module structure. Moreover, optical sockets, optical processing components, laser chips, optical detector chips, circuit board components, etc. are installed and placed in the first housing based on the optical module housing (first housing), which simplifies the production and assembly process. The production efficiency can be further improved and the cost can be reduced. At the same time, more space is saved around each device, more important components can be configured, the layout in the module is further optimized, and the integration level is improved, which is conducive to the realization of miniaturized packaging of high-speed optical modules.
如图4所示,该实施例中采用的光插座260(发射端光插座和接收端光插座)包括套管组件261和光纤插芯262,光纤插芯262设于套管组件261内。其中,套管组件261具有贯通的第一端263和第二端264,第一端263用于与光模块内的光处理组件耦合,第二端264用于与外部光纤连接。光纤插芯262设于套管组件261内临近第一端263的一段,套管组件261临近第二端264的一段用于与外部光纤连接时接纳外部光纤的光纤插芯,光纤插芯262朝向第二端264的端面用于与外部光纤连接器的插芯对接。套管组件261的第一端263设有沿光插座260轴向延伸的延伸结构265,该延伸结构265具有一开放的安装表面265a,该安装表面265a用于安装透镜(如上述第三透镜组),即发射端的第一耦合透镜或接收端的第二准直透镜,以使该透镜位于该光插座所传输的光路中。在其它实施例中,该安装表面265a也可以用于安装隔离器或滤波片等其它无源光学元件。第三透镜组可通过焊接或胶粘固定于该安装表面265a上。开放的安装表面265a指的是该安装表面265a在套管组件261的径向方向具有开口,便于在耦合过程中调节和固定透镜。该实施例中,安装表面265a为一承载平面,位于光纤插芯262的纤芯延长线的下方,用于承载上述透镜。在其它实施例中,安装表面也可以位于光纤插芯262的纤芯延长线的侧边的其它位置,可以是平面也可以是其它形状,如L型面、U型面、弧形面、V型面等,方便透镜的调整和固定即可。即安装表面位于光纤插芯的纤芯延长线的外侧并朝向纤芯延长线,以让出光传输路径,以使固定于安装表面上的外部光学元件的通光面对准光纤纤芯。该实施例中,延伸结构与套管组件为一体成型结构,延伸结构的外轮廓为套管组件第一端部的外轮廓的延伸。在其它实施例中,延伸结构也可以与套管组件焊接或粘结为一体。As shown in FIG. 4 , the optical receptacle 260 (transmitting end optical receptacle and receiving end optical receptacle) used in this embodiment includes a ferrule assembly 261 and an optical fiber ferrule 262 , and the optical fiber ferrule 262 is disposed in the ferrule assembly 261 . Wherein, the sleeve assembly 261 has a through first end 263 and a second end 264, the first end 263 is used for coupling with the optical processing assembly in the optical module, and the second end 264 is used for connecting with the external optical fiber. The fiber ferrule 262 is arranged in a section of the ferrule assembly 261 close to the first end 263, and a section of the ferrule assembly 261 close to the second end 264 is used to receive the fiber ferrule of the external optical fiber when connecting with the external optical fiber. The optical fiber ferrule 262 faces The end face of the second end 264 is used for mating with the ferrule of the external optical fiber connector. The first end 263 of the sleeve assembly 261 is provided with an extension structure 265 extending axially along the optical socket 260, the extension structure 265 has an open mounting surface 265a, and the mounting surface 265a is used for mounting a lens (such as the above-mentioned third lens group ), that is, the first coupling lens at the transmitting end or the second collimating lens at the receiving end, so that the lens is located in the optical path transmitted by the optical socket. In other embodiments, the mounting surface 265a can also be used to mount other passive optical components such as isolators or filters. The third lens group can be fixed on the mounting surface 265a by welding or gluing. The open mounting surface 265a means that the mounting surface 265a has an opening in the radial direction of the sleeve assembly 261, which is convenient for adjusting and fixing the lens during the coupling process. In this embodiment, the mounting surface 265a is a carrying plane, located below the fiber core extension line of the fiber ferrule 262, for carrying the above-mentioned lens. In other embodiments, the installation surface can also be located at other positions on the side of the fiber core extension line of the optical fiber ferrule 262, and can be a plane or other shapes, such as L-shaped surface, U-shaped surface, arc-shaped surface, V-shaped surface, or V-shaped surface. Surface, etc., to facilitate the adjustment and fixation of the lens. That is, the installation surface is located outside the core extension line of the fiber ferrule and faces the fiber core extension line, so as to allow the light transmission path, so that the light-transmitting surface of the external optical component fixed on the installation surface is aligned with the fiber core. In this embodiment, the extension structure and the bushing assembly are integrally formed, and the outer contour of the extension structure is an extension of the outer contour of the first end portion of the bushing assembly. In other embodiments, the extension structure can also be welded or glued together with the bushing assembly.
将第三透镜组安装于与光插座一体的延伸结构上,避免了光插座因受力移位或老化蠕变等位移而产生掉光的问题,有效提高了光模块的可靠性。而且在组装过程中,可方便通过调节第三透镜组来实现光插座与光处理组件之间的光路耦合,调整完成后再将透镜固定在上述延伸结构上,降低了光路耦合难度。该实施例中,延伸结构265与套管组件261为一体成型结构,在其它实施例中,延伸结构也可以通过焊接或粘结等方式与套管组件固定为一体。Installing the third lens group on the extended structure integrated with the optical socket avoids the problem of light loss caused by the displacement of the optical socket due to force displacement or aging creep, and effectively improves the reliability of the optical module. Moreover, during the assembly process, the optical path coupling between the optical socket and the optical processing component can be realized conveniently by adjusting the third lens group, and after the adjustment is completed, the lens is fixed on the above-mentioned extension structure, which reduces the difficulty of optical path coupling. In this embodiment, the extension structure 265 and the casing assembly 261 are integrally formed. In other embodiments, the extension structure may also be fixed integrally with the casing assembly by welding or bonding.
如图3所示,该实施例中,光模块200的光接口200b处设有容纳槽214,上述光插座260设于容纳槽214内。该容纳槽214设有第一限位结构,光插座260上设有第二限位结构266,第一限位结构和第二限位结构266相配合限定光插座260在容纳槽214内的位置。该实施例中,光接口200b与第一壳体211一体成型,光插座260可通过胶粘或焊接固定于上述容纳槽214内,也可通过卡扣或螺丝锁定等其它方式固定于上述容纳槽214内。上述第一限位结构可以是第一壳体211内的第一凸部或凹部,如凸起或凸缘等,第二限位结构266可以是套管组件261外周的第二凸部,如凸起或凸缘等。组装的时候,第二凸部抵靠在第一凸部上,以限定光插座260在光模块200长度方向上的位置。As shown in FIG. 3 , in this embodiment, the optical interface 200 b of the optical module 200 is provided with a receiving groove 214 , and the above-mentioned optical socket 260 is arranged in the receiving groove 214 . The receiving groove 214 is provided with a first limiting structure, and the optical socket 260 is provided with a second limiting structure 266, and the first limiting structure and the second limiting structure 266 cooperate to limit the position of the optical socket 260 in the receiving groove 214. . In this embodiment, the optical interface 200b is integrally formed with the first housing 211, and the optical socket 260 can be fixed in the above-mentioned accommodating groove 214 by gluing or welding, or can be fixed in the above-mentioned accommodating groove by other means such as buckle or screw locking. 214 inside. The above-mentioned first limiting structure may be a first protrusion or recess in the first housing 211, such as a protrusion or a flange, etc., and the second limiting structure 266 may be a second protrusion on the outer periphery of the sleeve assembly 261, such as bumps or flanges etc. During assembly, the second protrusion abuts against the first protrusion to define the position of the optical socket 260 in the length direction of the optical module 200 .
如图5所示,提供了光插座的另一实施例,上述光模块也可以采用该实施例的光插件,该光插件在光模块中的组装方式同上述实施例的光插座。该实施例的光插座260同样包括套管组件261和光纤插芯262。光纤插芯262设于套管组件261内。其中,套管组件261具有第一端263和第二端264,第一端263用于与光模块内的光处理组件耦合,第二端264用于与外部光纤连接。光纤插芯262设于套管组件261内靠近第一端263的位置,套管组件261临近第二端264的一段用于与外部光纤连接时接纳外部光纤的光纤插芯。不同的是,该实施例中,光插座260第一端263的套管组件261端口处设有光学窗片267,以将光纤插芯262封闭在套管组件261内,对光纤插芯262端面进行有效密闭防护。在其它实施例中,也可以将光学窗片直接贴于光纤插芯临近第一端的插芯端面处。该实施例中,上述光学窗片267采用的是一光学平片,如玻璃片,光学平片的通光面上可以设置抗反射膜,以降低表面反射。As shown in FIG. 5 , another embodiment of the optical socket is provided. The above-mentioned optical module can also adopt the optical plug-in of this embodiment, and the assembly method of the optical plug-in in the optical module is the same as that of the optical socket of the above-mentioned embodiment. The optical receptacle 260 of this embodiment also includes a ferrule assembly 261 and an optical fiber ferrule 262 . The fiber ferrule 262 is disposed in the ferrule assembly 261 . Wherein, the sleeve component 261 has a first end 263 and a second end 264, the first end 263 is used for coupling with the optical processing component in the optical module, and the second end 264 is used for connecting with an external optical fiber. The fiber ferrule 262 is disposed in the ferrule assembly 261 close to the first end 263 , and a section of the ferrule assembly 261 adjacent to the second end 264 is used for receiving the fiber ferrule of the external optical fiber when connecting with the external optical fiber. The difference is that in this embodiment, an optical window 267 is provided at the port of the ferrule assembly 261 at the first end 263 of the optical receptacle 260 to seal the fiber ferrule 262 in the ferrule assembly 261, and the end face of the fiber ferrule 262 Effective airtight protection. In other embodiments, the optical window can also be directly attached to the end face of the fiber ferrule near the first end. In this embodiment, the above-mentioned optical window 267 is an optical flat sheet, such as a glass sheet, and an anti-reflection film may be provided on the light-transmitting surface of the optical flat sheet to reduce surface reflection.
该实施例的光插座套管组件可以是常用光插座的套管组件,即没有延伸结构的套管组件,也可以采用上述实施例中设有延伸结构的套管组件,光学窗片同样设在套管组件临近第三透镜组的端口处。The sleeve assembly of the optical socket in this embodiment can be a sleeve assembly of a common optical socket, that is, a sleeve assembly without an extension structure, or a sleeve assembly with an extension structure in the above-mentioned embodiment, and the optical window is also arranged on the The sleeve assembly is adjacent to the port of the third lens group.
实施例2Example 2
如图6所示,为本申请提供的另一种光模块300,该实施例的光模块300包括壳体310、电路板组件320和光学组件。该光学组件包括光器件载板380、光电芯片330和光处理组件340。其中,壳体310包括第一壳体311和第二壳体312,第一壳体311与第二壳体312盖合形成一内部容置腔,光模块300具有光接口300b和电接口300a;上述电路板组件320、光器件载板380、光电芯片330和光处理组件340设于壳体310的内部容置腔内。As shown in FIG. 6 , it is another optical module 300 provided by the present application. The optical module 300 in this embodiment includes a housing 310 , a circuit board assembly 320 and an optical assembly. The optical assembly includes an optical device carrier 380 , an optoelectronic chip 330 and an optical processing assembly 340 . Wherein, the housing 310 includes a first housing 311 and a second housing 312, the first housing 311 and the second housing 312 are covered to form an inner cavity, and the optical module 300 has an optical interface 300b and an electrical interface 300a; The circuit board assembly 320 , the optical device carrier 380 , the optoelectronic chip 330 and the optical processing assembly 340 are arranged in the internal cavity of the casing 310 .
该实施例中,光器件载板380为一热沉,通常为一导热金属,光电芯片330和光处理组件340都设于该光器件载板380上。在其它实施例中,该光器件载板也可以包括搭接固定或对接固定等方式接合在一起的第一载板和第二载板,其中,第一载板为热沉,第二载板为热膨胀系数与光处理组件的热膨胀系数接近或相同的材料制成的载板,即第二载板的热膨胀系数与光处理组件的热膨胀系数相匹配。光电芯片设于第一载板上,光处理组件设于第二载板上,避免了因光器件载板与光处理组件的热膨胀系数差异太大,在环境温度变化较大时产生掉光的问题。该承载有光电芯片330和光处理组件340的光器件载板380通过导热胶粘结或焊接固定于第一壳体310内。In this embodiment, the optical device carrier 380 is a heat sink, usually a heat-conducting metal, and the optoelectronic chip 330 and the optical processing component 340 are both disposed on the optical device carrier 380 . In other embodiments, the optical device carrier may also include a first carrier and a second carrier that are bonded together by overlapping or butt fixing, wherein the first carrier is a heat sink, and the second carrier is a heat sink. The carrier plate is made of a material whose thermal expansion coefficient is close to or the same as that of the light processing component, that is, the thermal expansion coefficient of the second carrier plate matches the thermal expansion coefficient of the light processing component. The photoelectric chip is set on the first carrier, and the optical processing component is set on the second carrier, which avoids the problem of light loss when the ambient temperature changes greatly due to the large difference in thermal expansion coefficient between the optical device carrier and the light processing component. question. The optical device carrier 380 carrying the optoelectronic chip 330 and the optical processing component 340 is fixed in the first housing 310 by bonding or welding with thermally conductive adhesive.
上述电路板组件320包括硬质电路板321和电子元器件、电芯片等,电芯片如控制器、信号处理器、驱动器、跨阻放大器等,其中驱动器和跨阻放大器可以设在硬质电路板321上,也可以不设在硬质电路板上,而与光电芯片一起设置在光器件载板上。硬质电路板321固定于上述第一壳体311上,硬质电路板321的一端(电连接端322)延伸出上述电接口300a,用于电连接光通信主机光笼内的电接口。硬质电路板321临近光电芯片330的一端的端面抵接光电芯片的基板或跨阻放大器,且与光器件载板380相互不固定。或者是,硬质电路板321临近光电芯片330的一端的端面抵接光器件载板380的端面,与光器件载板380相互不重叠。硬质电路板321可以通过螺丝等紧固件锁紧、卡扣或者胶粘固定于第一壳体311上,或者通过螺丝等紧固件锁紧或卡扣,结合胶粘固定于第一壳体311上。光器件载板380和电路板组件320各自以第一壳体311为基准安装放置,分别固定于第一壳体311内,光器件载板380与硬质电路板321之间相互不需要固定,使得光模块的组装方式更加灵活,简化了生产组装工艺流程,也便于返工,可进一步提高生产效率、降低成本。具体的,该实施例中硬质电路板的固定方式同实施例1,在硬质电路板321上设置通孔323,螺丝穿过该通孔323锁紧在第一壳体311的螺纹孔内,以将硬质电路板321锁紧在第一壳体311内。The above-mentioned circuit board assembly 320 includes a hard circuit board 321 and electronic components, electric chips, etc., such as controllers, signal processors, drivers, transimpedance amplifiers, etc., wherein the driver and the transimpedance amplifier can be located on the hard circuit board 321, it may not be set on the hard circuit board, but set on the optical device carrier together with the photoelectric chip. The rigid circuit board 321 is fixed on the first housing 311 , and one end (electrical connection end 322 ) of the rigid circuit board 321 extends out of the electrical interface 300 a for electrical connection to the electrical interface in the optical cage of the optical communication host. The end surface of the rigid circuit board 321 adjacent to the optoelectronic chip 330 abuts against the substrate of the optoelectronic chip or the transimpedance amplifier, and is not fixed to the optical device carrier 380 . Alternatively, the end surface of the rigid circuit board 321 adjacent to the optoelectronic chip 330 abuts against the end surface of the optical device carrier 380 , and does not overlap with the optical device carrier 380 . The hard circuit board 321 can be locked, buckled or glued to the first shell 311 by screws and other fasteners, or locked or buckled by screws and other fasteners, combined with glue and fixed to the first shell Body 311. The optical device carrier 380 and the circuit board assembly 320 are respectively installed and placed on the basis of the first housing 311, and are respectively fixed in the first housing 311. The optical device carrier 380 and the hard circuit board 321 do not need to be fixed to each other. The assembly method of the optical module is made more flexible, the production and assembly process is simplified, and rework is also facilitated, which can further improve production efficiency and reduce costs. Specifically, the fixing method of the hard circuit board in this embodiment is the same as that in embodiment 1. A through hole 323 is provided on the hard circuit board 321, and the screw passes through the through hole 323 and is locked in the threaded hole of the first housing 311. , so as to lock the hard circuit board 321 in the first casing 311 .
与实施例1一样,该实施例的光模块为收发一体光模块,光电芯片330包括激光器芯片331和光探测器芯片332,光处理组件340包括发射端光处理组件和接收端光处理组件,发射端光路和接收端光路均与实施例1相同。光电芯片330和光处理组件340在光器件载板380上的组装结构同实施例1中光电芯片和光处理组件的组装结构,光电芯片330与电路板组件320的电连接方式同实施例1,在此不再赘述。不同的是,该实施例中,光处理组件340通过胶层粘结于光器件载板380上,光器件载板380再通过导热胶粘结或焊接固定于第一壳体311内。同样,上述硬质电路板321设有一避让孔324,光探测器芯片332和跨阻放大器设在该避让孔324内,固定于光器件载板380上对应于该避让孔324的位置。Like Embodiment 1, the optical module of this embodiment is a transceiver integrated optical module. The photoelectric chip 330 includes a laser chip 331 and a photodetector chip 332. The optical processing component 340 includes a transmitting end optical processing component and a receiving end optical processing component. The transmitting end Both the optical path and the optical path at the receiving end are the same as those in Embodiment 1. The assembly structure of the optoelectronic chip 330 and the optical processing assembly 340 on the optical device carrier 380 is the same as the assembly structure of the optoelectronic chip and the optical processing assembly in Embodiment 1, and the electrical connection method between the optoelectronic chip 330 and the circuit board assembly 320 is the same as in Embodiment 1, here No longer. The difference is that in this embodiment, the optical processing component 340 is bonded to the optical device carrier 380 through an adhesive layer, and the optical device carrier 380 is fixed in the first housing 311 by bonding or welding with thermally conductive adhesive. Similarly, the hard circuit board 321 is provided with a avoidance hole 324 , and the photodetector chip 332 and the transimpedance amplifier are arranged in the avoidance hole 324 , and are fixed on the optical device carrier board 380 corresponding to the avoidance hole 324 .
该实施例中,第一壳体311的底板313同样包括第一安装区域314和第二安装区域315,上述硬质电路板321固定于第一安装区域314,安装有光电芯片330和光处理组件340的光器件载板380固定于第二安装区域315。该第一壳体311具有第一基准,安装有光电芯片330和光处理组件340的光器件载板380固定于第二安装区域315上以该第一基准为基准的第一预设位置处。这里,第一基准可以是第二安装区域315内设置的标记,或者是第一壳体的端口与侧壁的交界,或第一壳体内的一限位结构等。In this embodiment, the bottom plate 313 of the first housing 311 also includes a first installation area 314 and a second installation area 315, the above-mentioned rigid circuit board 321 is fixed on the first installation area 314, and an optoelectronic chip 330 and an optical processing assembly 340 are installed therein. The optical device carrier 380 is fixed on the second installation area 315 . The first housing 311 has a first reference, and the optical device carrier 380 mounted with the optoelectronic chip 330 and the optical processing assembly 340 is fixed on the second installation area 315 at a first preset position based on the first reference. Here, the first reference may be a mark provided in the second installation area 315 , or a junction between a port and a side wall of the first housing, or a limiting structure in the first housing, or the like.
光器件载板380具有第二基准,光处理组件340的各光学元件通过胶层粘结固定于光器件载板380上以该第二基准为基准的第二、第三等预设位置处。该第二基准可以是光器件载板380上设置的标记或限位结构,或者是光器件载板380端部的一角等。该实施例中,光器件载板380根据光路设计设有潜望镜定位槽、波分复用器限位槽、波分解复用器限位槽等。在其它实施例中,光器件载板也可以是一平面,潜望镜、波分复用器和波分解复用器等光学元件安装于该平面上,通过调整各光学元件与该平面之间的胶层厚度来对准各光学元件。或者,光器件载板设有多个不同高度的安装平台,分别用于安装潜望镜、波分复用器、波分解复用器和光电芯片等。该结构对光器件载板380用于承载光处理组件340和光电芯片330的承载面的精度要求较低,可有效降低光器件载板的加工成本。The optical device carrier 380 has a second reference, and each optical element of the optical processing assembly 340 is bonded and fixed on the optical device carrier 380 at the second, third, etc. preset positions based on the second reference. The second reference may be a mark or a limiting structure provided on the optical device carrier 380 , or a corner of an end of the optical device carrier 380 , or the like. In this embodiment, the optical device carrier 380 is provided with periscope positioning slots, wavelength division multiplexer limiting slots, wavelength division multiplexer limiting slots, etc. according to the optical path design. In other embodiments, the optical device carrier can also be a plane on which optical components such as periscopes, wavelength division multiplexers, and wavelength division multiplexers are installed. By adjusting the glue between each optical component and the plane, layer thickness to align individual optical components. Alternatively, the optical device carrier board is provided with a plurality of installation platforms of different heights, which are respectively used for installing the periscope, the wavelength division multiplexer, the wavelength division multiplexer, the photoelectric chip, and the like. This structure has lower requirements on the precision of the carrying surface of the optical device carrier 380 for carrying the optical processing component 340 and the optoelectronic chip 330 , and can effectively reduce the processing cost of the optical device carrier.
该实施例的光模块可采用与实施例1相同的光插座,光插座可以同实施例1一样固定于壳体的光接口处,也可以固定于光器件载板上。以光插座固定在光器件载板上为例,光器件载板380临近光接口300b的端部设有插座安装部381,光插座360焊接、胶粘、螺丝锁紧或卡接于该安装部381上。该插座安装部381可以是设于光器件载板380端部的侧壁,侧壁上设有用于安装光插座360的插座容纳槽382。光插座360在光器件载板380上的安装和定位方式可与实施例1中光插座在第一壳体内的安装和定位方式一致,此处不在赘述。The optical module of this embodiment can use the same optical socket as that of Embodiment 1, and the optical socket can be fixed at the optical interface of the housing as in Embodiment 1, or can be fixed on the optical device carrier. Taking the optical socket fixed on the optical device carrier as an example, the end of the optical device carrier 380 adjacent to the optical interface 300b is provided with a socket installation part 381, and the optical socket 360 is welded, glued, screwed or clipped to the installation part 381 on. The socket mounting portion 381 may be a side wall disposed at the end of the optical device carrier 380 , and a socket receiving groove 382 for mounting the optical socket 360 is provided on the side wall. The installation and positioning of the optical receptacle 360 on the optical device carrier 380 may be consistent with the installation and positioning of the optical receptacle in the first housing in Embodiment 1, and will not be repeated here.
组装的时候,光插件360和光处理组件340以无源的方式固定在光器件载板380上,通过调整第三透镜组350,以在光处理组件340和光插座360之间耦合光信号。光电芯片330也以无源的方式固定在光器件载板380上或单独的热沉上。电路板组件320和承载有光电芯片330和光处理组件340的光器件载板380分别以第一壳体311为基准安装固定到第一壳体311内,光器件载板380和硬质电路板321相互不需要固定。在光电芯片330与硬质电路板321之间以键合引线(wire bonding,例如打金线)电连接光电芯片330和硬质电路板321,调整第一准直透镜阵列(第一透镜组371)以将激光器芯片331发射的光信号准直后入射到波分复用器上,调整第二耦合透镜阵列(第二透镜组372)以将波分解复用器输出的各路光信号分别耦合到各光探测器芯片332上。电路板组件320和光器件载板380均以光模块300的第一壳体311为基准安装,通过调整透镜组即可吸收前述光处理组件340、光电芯片330,以及电路板组件320之间的组装公差,故不需要再调整壳体的光接口,壳体310的光接口300b可与第一壳体311一体成型,实现光模块内所有组件之间的全硬连接。该结构无需柔性电路板来吸收组装公差,也无需将光接口设为活动头,进一步简化了光模块结构,简化了生产组装工艺流程,可进一步提高生产效率、降低成本。During assembly, the optical plug-in 360 and the optical processing component 340 are passively fixed on the optical device carrier 380 , and the optical signal is coupled between the optical processing component 340 and the optical socket 360 by adjusting the third lens group 350 . The optoelectronic chip 330 is also passively fixed on the optical device carrier 380 or on a separate heat sink. The circuit board assembly 320 and the optical device carrier 380 carrying the optoelectronic chip 330 and the optical processing assembly 340 are respectively installed and fixed in the first housing 311 with the first housing 311 as a reference, and the optical device carrier 380 and the hard circuit board 321 There is no need to fix each other. Between the optoelectronic chip 330 and the hard circuit board 321, the optoelectronic chip 330 and the hard circuit board 321 are electrically connected with a bonding wire (wire bonding, such as a gold wire), and the first collimating lens array (the first lens group 371 ) to collimate the optical signal emitted by the laser chip 331 and then incident on the wavelength division multiplexer, adjust the second coupling lens array (second lens group 372) to couple the optical signals output by the wavelength division multiplexer respectively to each photodetector chip 332. Both the circuit board assembly 320 and the optical device carrier 380 are installed on the basis of the first housing 311 of the optical module 300, and the optical processing assembly 340, the optoelectronic chip 330, and the assembly between the circuit board assembly 320 can be absorbed by adjusting the lens group. Tolerance, so there is no need to adjust the optical interface of the housing, the optical interface 300b of the housing 310 can be integrally formed with the first housing 311 to realize full hard connection between all components in the optical module. This structure does not require a flexible circuit board to absorb assembly tolerances, and does not need to set the optical interface as a movable head, which further simplifies the structure of the optical module, simplifies the production and assembly process, and can further improve production efficiency and reduce costs.
实施例3Example 3
如图7所示,为本申请提供的另一种光模块400,该实施例的光模块400包括壳体410、电路板组件420和光学组件。该光学组件包括光电芯片430和光处理组件440。其中,壳体410包括第一壳体411和第二壳体412,第一壳体411与第二壳体412盖合形成一内部容置腔,光模块400具有光接口400b和电接口400a;上述电路板组件420、光电芯片430和光处理组件440设于壳体410的内部容置腔内。As shown in FIG. 7 , it is another optical module 400 provided by the present application. The optical module 400 in this embodiment includes a housing 410 , a circuit board assembly 420 and an optical assembly. The optical assembly includes an optoelectronic chip 430 and a light processing assembly 440 . Wherein, the housing 410 includes a first housing 411 and a second housing 412, the first housing 411 and the second housing 412 are covered to form an inner cavity, and the optical module 400 has an optical interface 400b and an electrical interface 400a; The above-mentioned circuit board assembly 420 , optoelectronic chip 430 and light processing assembly 440 are disposed in the inner cavity of the casing 410 .
该实施例中,光电芯片430包括激光器芯片431,激光器芯片431安装于一基板432上,激光器芯片431与基板432电性连接,通常采用金线邦定工艺实现激光器芯片431与基板432之间的电连接。电路板组件420包括硬质电路板421和设于硬质电路板421上的电子元器件或集成电路芯片,如数字信号处理器(DSP)422等。该实施例中,基板432部分与硬质电路板421叠置,即基板432与硬质电路板421搭接,且该搭接的部分的基板432表面设有电连接端,硬质电路板421的表面也设有电连接端,基板432和硬质电路板421上的上述电连接端通过倒装焊(Flip-chip)或各向异性导电胶(ACF)等工艺导电连接并固定在一起,实现电路板组件420到光电芯片430直接的硬连接。In this embodiment, the optoelectronic chip 430 includes a laser chip 431, the laser chip 431 is installed on a substrate 432, the laser chip 431 is electrically connected to the substrate 432, and the bonding process between the laser chip 431 and the substrate 432 is usually realized by using a gold wire bonding process. electrical connection. The circuit board assembly 420 includes a rigid circuit board 421 and electronic components or integrated circuit chips disposed on the rigid circuit board 421 , such as a digital signal processor (DSP) 422 and the like. In this embodiment, the substrate 432 partially overlaps the rigid circuit board 421, that is, the substrate 432 overlaps the rigid circuit board 421, and the surface of the substrate 432 of the overlapped part is provided with an electrical connection terminal, and the rigid circuit board 421 The surface of the substrate is also provided with electrical connection ends, and the above-mentioned electrical connection ends on the substrate 432 and the hard circuit board 421 are conductively connected and fixed together by processes such as flip-chip (Flip-chip) or anisotropic conductive glue (ACF), The direct hard connection between the circuit board assembly 420 and the optoelectronic chip 430 is realized.
该实施例中,基板432通过一热沉433实现与第一壳体411之间的热连接,激光器芯片431工作产生的热量经基板432和热沉433传递到第一壳体411,经第一壳体411散热。光处理组件440设于光器件载板450上,光处理组件440可以包括波分复用器、潜望镜和耦合透镜等。光处理组件440及其与光插座之间的结构与实施例1或2相似,可实现光电芯片430到光接口400b之间的硬连接,即可实现光模块内所有组件之间的全硬连接,无需柔性电路板来吸收组装公差,也无需将光接口设为活动头,进一步简化了光模块结构,简化了生产组装工艺流程,可进一步提高生产效率、降低成本。In this embodiment, the substrate 432 is thermally connected to the first casing 411 through a heat sink 433, and the heat generated by the operation of the laser chip 431 is transferred to the first casing 411 through the substrate 432 and the heat sink 433. The casing 411 dissipates heat. The optical processing component 440 is disposed on the optical device carrier 450, and the optical processing component 440 may include a wavelength division multiplexer, a periscope, a coupling lens, and the like. The structure between the optical processing component 440 and the optical socket is similar to Embodiment 1 or 2, which can realize the hard connection between the optoelectronic chip 430 and the optical interface 400b, that is, the full hard connection between all components in the optical module , there is no need for a flexible circuit board to absorb assembly tolerances, and there is no need to set the optical interface as a movable head, which further simplifies the structure of the optical module, simplifies the production and assembly process, and can further improve production efficiency and reduce costs.
由于硬质电路板421的电连接端直接与基板432的电连接端搭接实现电连接,因而电路板421的上述电连接端、DSP 422以及连接该二者的高速信号传输线可以设在硬质电路板421与上述基板432相对的同一表面上,例如,都设在硬质电路板421朝向主散热壳体(这里为第一壳体411)的表面上,DSP 422通过一散热垫460与第一壳体411导热连接,其产生的热直接经第一壳体411传递出去。而激光器芯片431与基板432的电连接端在基板432的同一表面,位于基板432背对第一壳体411的一侧,基板432的背面则朝向第一壳体411,并通过一热沉433与第一壳体411散热连接。如此,从DSP 422到光电芯片430之间的高速信号传输线既不需要经过导电过孔,也不需要金线邦定,更不需要转接板转接,减少了高速信号传输线的阻抗突变,可有效改善组件的高频性能,大大提高组件的带宽。同时,光模块内的主要功耗器件:激光器芯片431和DSP 422工作时产生的热都可以直接从壳体410的第一壳体411(即主散热壳体)传递出去,可进一步提高光模块的散热性能。Since the electrical connection end of the hard circuit board 421 is directly overlapped with the electrical connection end of the substrate 432 to realize electrical connection, the above-mentioned electrical connection end of the circuit board 421, the DSP 422 and the high-speed signal transmission line connecting the two can be arranged on the same surface of the hard circuit board 421 and the above-mentioned substrate 432, for example, all are arranged on the hard circuit board 421 facing the main heat dissipation housing (here is the first housing 411 ), the DSP 422 is thermally connected to the first casing 411 through a heat dissipation pad 460 , and the heat generated by it is directly transferred out through the first casing 411 . The electrical connection end of the laser chip 431 and the substrate 432 is on the same surface of the substrate 432, and is located on the side of the substrate 432 facing away from the first housing 411. The back side of the substrate 432 faces the first housing 411 and passes through a heat sink 433 It is connected to the first housing 411 for heat dissipation. In this way, the high-speed signal transmission line from the DSP 422 to the optoelectronic chip 430 does not need to pass through conductive vias, gold wire bonding, or adapter board transfer, which reduces the impedance mutation of the high-speed signal transmission line and can Effectively improve the high-frequency performance of components and greatly increase the bandwidth of components. At the same time, the main power consumption devices in the optical module: the heat generated by the laser chip 431 and the DSP 422 can be directly transferred from the first housing 411 of the housing 410 (that is, the main heat dissipation housing), which can further improve the performance of the optical module. cooling performance.
在其它实施例中,上述基板432与热沉433之间还可设置半导体制冷器(TEC),进一步提高激光器芯片431的散热效率。上述热沉433也可与光器件载板450为一体成型结构;或者,基板432和光处理组件440直接胶粘固定于第一壳体411内,省去了热沉或光器件载板。In other embodiments, a semiconductor cooler (TEC) may also be provided between the substrate 432 and the heat sink 433 to further improve the heat dissipation efficiency of the laser chip 431 . The above-mentioned heat sink 433 can also be integrally formed with the optical device carrier 450; or, the substrate 432 and the optical processing component 440 are directly glued and fixed in the first housing 411, omitting the heat sink or the optical device carrier.
上文所列出的一系列的详细说明仅仅是针对本申请的可行性实施方式的具体说明,它们并非用以限制本申请的保护范围,凡未脱离本申请技艺精神所作的等效实施方式或变更均应包含在本申请的保护范围之内。The series of detailed descriptions listed above are only specific descriptions of the feasible implementation modes of the application, and they are not intended to limit the protection scope of the application. Any equivalent implementation mode or All changes should be included within the scope of protection of this application.

Claims (12)

  1. 一种光模块,包括壳体、电路板组件、光学组件和光插座;所述壳体包括第一壳体、第二壳体和光纤适配器,所述第一壳体与所述第二壳体盖合形成一内部容置腔;所述电路板组件和所述光学组件设于所述内部容置腔内;所述电路板组件包括硬质电路板;其特征在于:An optical module includes a housing, a circuit board assembly, an optical assembly, and an optical socket; the housing includes a first housing, a second housing, and an optical fiber adapter, and the first housing and the second housing cover Combined to form an internal accommodation cavity; the circuit board assembly and the optical assembly are arranged in the internal accommodation cavity; the circuit board assembly includes a hard circuit board; it is characterized in that:
    所述壳体具有电接口和光接口,所述电路板组件固定于所述第一壳体上、临近所述电接口一端;The housing has an electrical interface and an optical interface, and the circuit board assembly is fixed on the first housing and close to one end of the electrical interface;
    所述光学组件固定于所述第一壳体上,所述光学组件包括光处理组件和光电芯片,所述光处理组件包括波分复用器以及分别位于所述波分复用器与所述光电芯片之间的透镜组和所述波分复用器与所述光插座之间的透镜组;所述光处理组件用于所述光电芯片与所述光插座之间的光传输,所述光电芯片临近所述硬质电路板并电连接所述硬质电路板;The optical assembly is fixed on the first housing, the optical assembly includes an optical processing assembly and an optoelectronic chip, the optical processing assembly includes a wavelength division multiplexer and is respectively located between the wavelength division multiplexer and the The lens group between the optoelectronic chip and the lens group between the wavelength division multiplexer and the optical socket; the optical processing component is used for optical transmission between the optoelectronic chip and the optical socket, the The photoelectric chip is adjacent to the rigid circuit board and electrically connected to the rigid circuit board;
    所述光纤适配器设于所述壳体的光接口处,所述光纤适配器与所述光接口一体成型,所述光插座的一端伸入所述光纤适配器内;所述光纤适配器、所述光插座、所述光学组件和所述硬质电路板之间均为硬连接。The optical fiber adapter is arranged at the optical interface of the housing, the optical fiber adapter and the optical interface are integrally formed, and one end of the optical socket extends into the optical fiber adapter; the optical fiber adapter, the optical socket 1. Both the optical component and the rigid circuit board are hard-connected.
  2. 根据权利要求1所述的光模块,其特征在于:The optical module according to claim 1, characterized in that:
    所述光纤适配器部分与所述第一壳体一体成型、部分与所述第二壳体一体成型,所述第一壳体与所述第二壳体盖合在所述光接口处形成所述光纤适配器;或者,所述光纤适配器与所述第一壳体一体成型。The optical fiber adapter part is integrally formed with the first housing, and partly integrally formed with the second housing, and the first housing and the second housing are covered at the optical interface to form the An optical fiber adapter; or, the optical fiber adapter is integrally formed with the first housing.
  3. 根据权利要求1所述的光模块,其特征在于:The optical module according to claim 1, characterized in that:
    所述电路板组件通过胶水、紧固件和/或卡扣固定于所述第一壳体内。The circuit board assembly is fixed in the first housing by glue, fasteners and/or buckles.
  4. 根据权利要求1所述的光模块,其特征在于:The optical module according to claim 1, characterized in that:
    所述光电芯片包括激光器芯片,The optoelectronic chip includes a laser chip,
    所述激光器芯片设于一基板上;所述激光器芯片与所述基板电连接;The laser chip is arranged on a substrate; the laser chip is electrically connected to the substrate;
    所述基板与所述硬质电路板通过键合引线或转接板电连接,或者所述硬质电路板与所述基板搭接电连接。The substrate is electrically connected to the rigid circuit board through a bonding wire or an adapter plate, or the rigid circuit board is electrically connected to the substrate by overlapping.
  5. 根据权利要求1所述的光模块,其特征在于:所述光模块还包括跨阻放大器,所述光电芯片包括光探测器芯片,所述光探测器芯片与所述跨阻放大器通过键合引线电连接,所述跨阻放大器与所述硬质电路板通过键合引线电连接。The optical module according to claim 1, characterized in that: the optical module also includes a transimpedance amplifier, the optoelectronic chip includes a photodetector chip, and the photodetector chip and the transimpedance amplifier are connected through bonding wires Electrically connected, the transimpedance amplifier is electrically connected to the hard circuit board through bonding wires.
  6. 根据权利要求1所述的光模块,其特征在于:The optical module according to claim 1, characterized in that:
    所述第一壳体包括底板,所述光处理组件通过胶层直接固定于所述底板上。The first housing includes a bottom plate, and the light processing component is directly fixed on the bottom plate through an adhesive layer.
  7. 根据权利要求1所述的光模块,其特征在于:The optical module according to claim 1, characterized in that:
    所述光学组件还包括光器件载板,所述光处理组件和光电芯片设于所述光器件载板上;所述光器件载板固定于所述第一壳体内。The optical component also includes an optical device carrier, on which the optical processing component and the optoelectronic chip are arranged; and the optical device carrier is fixed in the first housing.
  8. 根据权利要求7所述的光模块,其特征在于:所述光器件载板具有第一承载面,所述波分复用器与所述光插座之间的透镜组为第三透镜组,所述第三透镜组固定于所述第一承载面上。The optical module according to claim 7, wherein the optical device carrier has a first bearing surface, and the lens group between the wavelength division multiplexer and the optical socket is a third lens group, so The third lens group is fixed on the first carrying surface.
  9. 根据权利要求1所述的光模块,其特征在于:所述波分复用器与所述光插座之间的透镜组为第三透镜组;所述光插座包括套管组件和光纤插芯,所述光纤插芯设于所述套管组件内临近所述光处理组件的一端,所述套管组件远离所述光处理组件的另一端用于与外部光纤连接时接纳外部光纤的光纤插芯;The optical module according to claim 1, wherein the lens group between the wavelength division multiplexer and the optical socket is a third lens group; the optical socket includes a sleeve assembly and an optical fiber ferrule, The optical fiber ferrule is arranged in the ferrule assembly near one end of the optical processing assembly, and the other end of the ferrule assembly away from the optical processing assembly is used to receive the optical fiber ferrule of the external optical fiber when connecting with the external optical fiber ;
    所述套管组件临近所述光处理组件的一端设有延伸结构,所述第三透镜组安装于所述延伸结构上。An extension structure is provided at one end of the sleeve assembly adjacent to the light processing assembly, and the third lens group is installed on the extension structure.
  10. 根据权利要求1所述的光模块,其特征在于:所述光插座固定于所述第一壳体内。The optical module according to claim 1, wherein the optical socket is fixed in the first housing.
  11. 根据权利要求1所述的光模块,其特征在于:所述光处理组件包括发射端光处理组件和接收端光处理组件,所述发射端光处理组件包括所述波分复用器和第一潜望镜;所述接收端光处理组件包括波分解复用器和第二潜望镜。The optical module according to claim 1, wherein the optical processing component includes a transmitting-end optical processing component and a receiving-end optical processing component, and the transmitting-end optical processing component includes the wavelength division multiplexer and the first A periscope; the optical processing component at the receiving end includes a wave division multiplexer and a second periscope.
  12. 根据权利要求11所述的光模块,其特征在于:The optical module according to claim 11, characterized in that:
    所述光插座包括发射端光插座和接收端光插座;The optical socket includes an optical socket at a transmitting end and an optical socket at a receiving end;
    所述光电芯片包括激光器芯片和光探测器芯片;The optoelectronic chip includes a laser chip and a photodetector chip;
    所述激光器芯片、所述波分复用器与所述接收端的光插座位于所述第一壳体内的同一侧,所述光探测器芯片、所述波分解复用器与所述发射端光插座位于所述第一壳体内的另一侧;The laser chip, the wavelength division multiplexer, and the optical socket at the receiving end are located on the same side of the first housing, and the optical detector chip, the wavelength division multiplexer, and the optical socket at the transmitting end are located on the same side of the first housing. The socket is located on the other side of the first housing;
    所述第一潜望镜与所述第二潜望镜相互交叠,所述第一潜望镜将所述波分复用器输出的光信号引导至所述发射端光插座一侧,所述第二潜望镜将所述接收端光插座接收的光信号引导至所述波分解复用器内。The first periscope and the second periscope overlap each other, the first periscope guides the optical signal output by the wavelength division multiplexer to the side of the optical socket at the transmitting end, and the second periscope directs the optical signal The optical signal received by the optical socket at the receiving end is guided into the wave division multiplexer.
PCT/CN2022/112095 2021-11-05 2022-08-12 Optical module WO2023077903A1 (en)

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CN216351373U (en) * 2021-11-05 2022-04-19 苏州旭创科技有限公司 Optical module
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