WO2023075986A1 - Systèmes et procédés de formation d'une poche à chambres multiples - Google Patents

Systèmes et procédés de formation d'une poche à chambres multiples Download PDF

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Publication number
WO2023075986A1
WO2023075986A1 PCT/US2022/045313 US2022045313W WO2023075986A1 WO 2023075986 A1 WO2023075986 A1 WO 2023075986A1 US 2022045313 W US2022045313 W US 2022045313W WO 2023075986 A1 WO2023075986 A1 WO 2023075986A1
Authority
WO
WIPO (PCT)
Prior art keywords
liquid
chamber
seal
forming
pouch
Prior art date
Application number
PCT/US2022/045313
Other languages
English (en)
Inventor
Christopher Ludwig
Original Assignee
Illinois Tool Works Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US17/956,577 external-priority patent/US20230132169A1/en
Application filed by Illinois Tool Works Inc. filed Critical Illinois Tool Works Inc.
Publication of WO2023075986A1 publication Critical patent/WO2023075986A1/fr

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B3/00Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B3/04Methods of, or means for, filling the material into the containers or receptacles
    • B65B3/17Methods of, or means for, filling the material into the containers or receptacles for filling valve bags
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B29/00Packaging of materials presenting special problems
    • B65B29/10Packaging two or more different substances isolated from one another in the package but capable of being mixed without opening the package, e.g. forming packages containing a resin and hardener isolated by a frangible partition
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B3/00Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B3/24Topping-up containers or receptacles to ensure complete filling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B51/00Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
    • B65B51/10Applying or generating heat or pressure or combinations thereof
    • B65B51/14Applying or generating heat or pressure or combinations thereof by reciprocating or oscillating members
    • B65B51/146Closing bags
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B51/00Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
    • B65B51/10Applying or generating heat or pressure or combinations thereof
    • B65B51/22Applying or generating heat or pressure or combinations thereof by friction or ultrasonic or high-frequency electrical means, i.e. by friction or ultrasonic or induction welding
    • B65B51/225Applying or generating heat or pressure or combinations thereof by friction or ultrasonic or high-frequency electrical means, i.e. by friction or ultrasonic or induction welding by ultrasonic welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/08Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B2230/00Aspects of the final package
    • B65B2230/02Containers having separate compartments isolated from one another
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/32Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents for packaging two or more different materials which must be maintained separate prior to use in admixture
    • B65D81/3261Flexible containers having several compartments
    • B65D81/3266Flexible containers having several compartments separated by a common rupturable seal, a clip or other removable fastening device

Definitions

  • the subject matter described herein relates to systems and methods for forming a package (such as a pouch, bag, or the like) having multiple chambers, such as can be configured to retain liquids and/or chemicals.
  • the pouches are formed of flexible polymers, such as polyolefin-based packaging films.
  • the pouches can be used to retain and contain liquids, for example.
  • Certain products include multiple liquids that are mixed together to provide an end use mixture of liquids, chemicals, and/or the like.
  • mixing the liquids before use may not be desirable.
  • the mixed product may be unstable and/or less effective if stored before use for a particular length of time.
  • packages exist that include multiple chambers in which different liquids are stored. Shortly before, and/or during use, the products are mixed together to provide the end use liquid. [0006] Typically, heat seals are used to form each separate and distinct chamber of the pouch. After the separate chambers are formed, particular liquids are filled into each separate and distinct chamber.
  • each liquid-retaining chamber can be time consuming, and/or labor intensive.
  • the heat that can be directed into the products during heat sealing can result in undesirable changes to the products, such as spoilage.
  • certain embodiments of the present disclosure provide a method of forming a multi-chambered pouch.
  • the method includes filling a first liquid into a chamber of the pouch through an opening; forming a frangible seal above the first liquid to provide a first sub-chamber having the first liquid and an open second sub-chamber above the first sub-chamber; sealing, by said forming the frangible seal, the first liquid in the first sub-chamber; filling a second liquid into the second sub-chamber through the opening; forming a seal over the second liquid within the second sub-chamber; sealing, by said forming the seal over the second liquid, the second liquid in the second sub-chamber; and forming a permanent seal that intersects the frangible seal to form a first retaining chamber, a second retaining chamber, a third retaining chamber, and a fourth retaining chamber, wherein the first retaining chamber and the second retaining chamber retain the first liquid, and wherein the third retaining chamber and the fourth retaining chamber retain the
  • the method also includes inverting the pouch before said filling the first liquid so that the opening is formed through a bottom end of the pouch.
  • the method can also include providing one or more dispensing valves at an end of the pouch that is opposite from the opening.
  • the first liquid is a different type of liquid than the second liquid.
  • said forming the frangible seal comprises using an ultrasonic seal forming system to form the frangible seal.
  • the frangible seal is formed between a first side and a second side of the pouch, and the permanent seal is formed between a top end and a bottom end of the pouch.
  • said forming the frangible seal occurs when the first liquid is within the pouch. Further, said forming the seal over the second liquid within the second sub-chamber occurs when the first liquid and the second liquid are within the pouch. Also, said forming the permanent seal occurs when the first liquid and the second liquid are within the pouch.
  • one or both of said forming the seal or said forming the permanent seal comprises using an ultrasonic seal forming system.
  • the permanent seal is non-frangible.
  • the frangible seal can be orthogonal to the permanent seal.
  • each of the first retaining chamber and the second retaining chamber has a first size and a first shape.
  • Each of the third retaining chamber and the fourth retaining chamber has a second size and a second shape. The first size and the first shape can differ from the second size and the second shape, respectively.
  • Figure 1 illustrates a perspective view of a pouch being filled with a first liquid, according to an embodiment of the present disclosure
  • Figure 2 illustrates a front view of the pouch of Figure 1 having the first liquid filled to a desired level
  • Figure 3 illustrates a front view of the pouch of Figure 2 having a frangible seal
  • Figure 4 illustrates a front view of the pouch of Figure 3 having a second subchamber being filled with a second liquid
  • Figure 5 illustrates a front view of the pouch of Figure 4 having the first liquid retained within a first sub-chamber and the second liquid retained within the second subchamber;
  • Figure 6 illustrates a front view of the pouch of Figure 5 having four retaining chambers, according to an embodiment of the present disclosure
  • Figure 7 illustrates a front view of the pouch having four retaining chambers, according to an embodiment of the present disclosure.
  • Figure 8 illustrates a flow chart of a method of forming a multi-chamber pouch, according to an embodiment of the present disclosure.
  • Certain embodiments of the present disclosure provide systems and methods for forming a multi-chamber liquid-retaining package, such as a pouch.
  • the pouch is formed having multiple chambers for combining of liquids, chemical components, and/or the like into a mixture, along with providing multiple uses and fill levels aligned with existing equipment base in the liquid pouch filling industry.
  • the pouch is first manufactured as a single chamber (for example, 6 inches x 9 inches) with seals along the outer edges.
  • the pouch can include two separate dispense valves, for example.
  • the pouch is filled, upside down, with a first liquid. Then a seal is applied that is strong enough to keep liquids separated but is configured to be severed when enough exterior pressure is applied to the pouch.
  • frangible This type of seal is known as “frangible” and is common within the packaging industry.
  • the pouch is then filled with a second liquid, and a final, permanent seal is applied to the bottom of the pouch. At this point, the pouch has two chambers and two separate dispensing nozzles.
  • a seal (such as formed through ultrasonic energy) is applied to bisect the single pouch into two. Simultaneously (or subsequently), a perforation is added in alignment with the middle of that seal, thereby allowing the pouch to be separated by an end user into two separate pouches (uses) at which point the end user can squeeze the pouch to break through the frangible seal, mix the liquid contents, and dispense for use.
  • the frangible seal is not required and, if desired to meet equipment needs, the pouch can be filled with a single liquid and still bisected to form two separate pouches post-fill.
  • FIG. 1 illustrates a perspective view of a pouch 100 being filled with a first liquid 102, according to an embodiment of the present disclosure.
  • the pouch 100 can be formed from one or more webs, such as one or more films, formed of a material.
  • the web(s) can be formed of polyethylene, PET, LDPE, and/or the like.
  • the web(s) can be formed of a plurality of layers coupled together, such as via lamination, heat sealing, extrusion, and/or the like.
  • the web(s) is provided as a flexible sheet, which can be rolled, folded, and/or the like to form a liquid tight retaining package.
  • the pouch 100 includes one or more walls 104 (such as flexible panels) sealed at a top end 106.
  • the wall(s) 104 and the top end 106 define a single chamber 108 therebetween.
  • the pouch 100 is initially inverted such that the top end 106 provides a sealed base 110.
  • the liquid 102 is poured in through an opening 112 formed in a bottom end 114, which is at the top, as shown in Figure 1, as the pouch 100 is inverted.
  • the liquid 102 is poured into the chamber 108 through the opening 112.
  • the liquid 102 is poured into the chamber 108 to a desired level.
  • the pouch 100 can include multiple dispensing valves 116 coupled to the top end 106.
  • the dispensing valves 116 are in fluid communication with the chamber 108, and are configured to selectively open and close.
  • the pouch 100 can include more dispensing valves 116 than shown. In at least one embodiment, the pouch 100 may not include any dispensing valves.
  • Figure 2 illustrates a front view of the pouch 100 of Figure 1 having the first liquid 102 filled to a desired level 118. As shown, the pouch 100 is still inverted such that the top end 106 is below the bottom end 114. Further, the bottom end 114 is still open, such that the opening 112 provides an open path into the chamber 108.
  • Figure 3 illustrates a front view of the pouch 100 of Figure 2 having a frangible seal 120.
  • a seal forming system 122 is used to form the frangible seal 120.
  • the seal forming system 122 is an ultrasonic emitter that emits ultrasonic energy 124 onto the pouch 100 to form the frangible seal 120.
  • the frangible seal 120 is formed from and between a first side 126 of the pouch 100 and a second side 127 of the pouch 100 over the first liquid 102.
  • the frangible seal 120 is below the bottom end 114. At this point, the opening 112 is formed in the bottom end 114.
  • the frangible seal 120 provides a liquid-tight barrier that retains the first liquid 102 in a first sub-chamber 128.
  • the frangible seal 120 is defined between the top end 106, the side 126, the side 127, and the frangible seal 120.
  • An open second sub-chamber 130 is defined between the frangible seal 120, the side 126, the side 127, and the bottom end 114.
  • Figure 4 illustrates a front view of the pouch 100 of Figure 3 having the second sub-chamber 130 being filled with a second liquid 132.
  • the second liquid 132 is a different type of liquid than the first liquid 102.
  • the first liquid 102 and the second liquid 132 are configured to mix together to form a mixture that differs from both of the first liquid 102 and the second liquid 132.
  • the second liquid 132 is filled into the subchamber 130 over the frangible seal 120.
  • Figure 5 illustrates a front view of the pouch 100 of Figure 4 having the first liquid 102 retained within a first sub-chamber 128 and the second liquid 132 retained within the second sub-chamber 130.
  • the seal forming system 122 such as an ultrasonic emitter
  • another seal forming system forms a seal 136 over the second liquid 132 between the first side 126 and the second side 127.
  • a liquid-tight second sub-chamber 130 is defined between the frangible seal 120, the first side 126, the second side 127, and the seal 136.
  • the second liquid 132 is retained within the second sub-chamber 130.
  • the seal 136 can be a permanent seal. That is, the seal 136 may not be a frangible seal.
  • the seal 136 provides a liquid-tight base 138 at the bottom end 114 of the pouch 100.
  • the pouch 100 can be turned over so that the top end 106 is at the top (that is, above the bottom end 114), and the bottom end 114 is at the bottom (that is, below the top end 106).
  • Figure 6 illustrates a front view of the pouch 100 of Figure 5 having four retaining chambers 150, 152, 154, and 156, according to an embodiment of the present disclosure.
  • the seal forming system 122 (such as an ultrasonic emitter) and/or another seal forming system emits energy (such as ultrasonic energy 124) onto the pouch 100 from and between the bottom end 106 and the top end 114 to form a seal 160 that extends therebetween.
  • the seal 160 is formed while the liquids 102 and 132 are sealingly retained within the first subchamber 128 and the second sub-chamber 130, respectively.
  • the seal 160 intersects the frangible seal 120. For example, the seal 160 is orthogonal to the frangible seal 120.
  • the first retaining chamber 150 is defined between the seal 160, the frangible seal 120, the top end 106, and the second side 127.
  • the first retaining chamber 150 retains a portion of the first liquid 102.
  • the second retaining chamber 152 is defined between the seal 160, the frangible seal 120, the top end 106, and the first side 126.
  • the second retaining chamber 150 retains a remaining portion of the first liquid 102.
  • the third retaining chamber 154 is defined between the seal 160, the frangible seal 120, the seal 136, and the first side 126.
  • the third retaining chamber 154 retains a portion of the second liquid 132.
  • the fourth retaining chamber 156 is defined between the seal 160, the frangible seal 120, the seal 136, and the second side 127. The fourth retaining chamber 156 retains a remaining portion of the second liquid 132.
  • the seal forming system 122 is also configured to form a separable barrier 162 (such as a line of perforations) on the seal 160 (as such, the seal 160 can be a permanent seal that is configured to split in half for two different pouches), such as via emission of ultrasonic energy.
  • the separable barrier 162 is configured to be split to separate the pouch into two separate use products, each having two separate liquids.
  • the seal 160 is split in two, with each of the split portions retaining sealability.
  • the frangible seal 120 in each of the two separate use products can then be broken (for example, ruptured) so that the separated liquids can mix.
  • a separate system such as a mechanical saw or the like, can be used to form the separable barrier 162.
  • the seal 160 can be positioned to provide the first retaining chamber 150 and the second retaining chamber 152 with equal volumes. Further, the seal 160 can be positioned to provide the third retaining chamber 154 and the fourth retaining chamber 156 with equal volumes.
  • the volumes of the first retaining chamber 150 and the second retaining chamber 152 can be different than the volumes of the third retaining chamber 154 and the fourth retaining chamber 156.
  • the volume of each of the retaining chambers 150, 152, 154, and 156 can be the same.
  • the volumes of the first retaining chamber 150 and the second retaining chamber 152 can differ.
  • the volumes of the third retaining chamber 154 and the fourth retaining chamber 156 can differ.
  • the seal 160 may not be formed. Instead, the frangible seal 120 can be used to segregate the different liquids into two separate chambers.
  • the valves 116 may be disposed on a side 126 or 127.
  • Figure 7 illustrates a front view of the pouch 100 having the four retaining chambers 150, 152, 154, and 156, according to an embodiment of the present disclosure.
  • the pouch 100 can include more than four retaining chambers.
  • one or more additional seal 160 offset from the central seal 160 can be formed to provide additional retaining chambers.
  • the first retaining chamber 150 retains 2 ounces of the first liquid
  • the second retaining chamber 152 retains another 2 ounces of the first liquid
  • the third retaining chamber 154 retains 0.5 ounces of the second liquid 132
  • the fourth retaining chamber 156 retains another 0.5 ounces of the second liquid 132. It is to be understood, however, that the retaining chambers 150, 152, 154, and 156 can be sized and shaped to retain more or less quantities of the liquids.
  • the pouch 100 can be separated into two separate pouches, such as by cutting the material forming the pouch 100 along the separable barrier 162.
  • This cutting may be performed using ultrasonic cutting whereby a cutting tool and/or a base on which the pouch 100 is disposed is vibrated while the cutting tool is brought into contact with the pouch 100 along the separable barrier 162 without application of heat (e.g., without heating the cutting tool, the base, or the pouch 100).
  • FIG. 8 illustrates a flow chart of a method of forming a multi-chamber pouch, according to an embodiment of the present disclosure. Referring to Figures 1-8, at 200, the pouch 100 is inverted so that the bottom end 114 having the opening 112 is above the top end 106, which is sealed. At 202, the first liquid 102 is filled into the chamber 108 (that is, a single main chamber) through the opening 112.
  • the method proceeds from 204 to 206, at which the frangible seal 120 is formed above the first liquid 102 to provide the first sub-chamber 128 that retains the first liquid 102, and the second subchamber 130 (open at this point) above the first sub-chamber 128.
  • the second liquid 132 is filled into the second sub-chamber 130 through the opening 112.
  • the method proceeds from 210 to 212, at which the seal 136 is formed at the bottom end 114, thereby sealing the second liquid 132 in the second sub-chamber 130.
  • the seal 160 (which may be orthogonal to the frangible seal 120) is formed between the top end 106 and the bottom end 114 to form the four retaining chambers 150, 152, 154, and 156.
  • a method of forming a multi-chambered pouch includes filling the first liquid 102 into the chamber 108 of the pouch 100 through the opening 112.
  • the method also includes forming the frangible seal 120 above the first liquid 102 to provide the first sub-chamber 128 having the first liquid 102 and the second sub-chamber 130 (which is open at this point) above the first sub-chamber 128.
  • the method further includes sealing, by said forming the frangible seal 120, the first liquid 102 in the first subchamber 128.
  • the method also includes filling the second liquid 132 into the second subchamber 130 through the opening 112.
  • the method further includes forming the seal 136 over the second liquid 132 within the second sub-chamber 130.
  • the method also includes sealing, by said forming the seal 136 over the second liquid 132, the second liquid 132 in the second sub-chamber 130.
  • the method also includes forming a permanent seal 160 that intersects the frangible seal 120 to form a first retaining chamber 150, a second retaining chamber 152, a third retaining chamber 154, and a fourth retaining chamber 156.
  • the first retaining chamber 150 and the second retaining chamber 152 retain the first liquid 102.
  • the third retaining chamber 154 and the fourth retaining chamber 156 retain the second liquid 132.
  • the method also includes inverting the pouch 100 before said filling the first liquid so that the opening 112 is formed through the bottom end 114 of the pouch 100.
  • the method may also include providing one or more dispensing valves 116 at an end (such as the top end 106) opposite from the opening 112.
  • said forming the frangible seal 120 occurs when the first liquid 102 is within the pouch 100. Further, said forming the seal 136 over the second liquid 132 within the second sub-chamber 130 occurs when the first liquid 102 and the second liquid 132 are within the pouch 100. Also, said forming the permanent seal 160 occurs when the first liquid 102 and the second liquid 132 are within the pouch 100. In at least one embodiment, the seal 136 is non-frangible.
  • the frangible seal 120 is orthogonal to the permanent seal 160.
  • Each of the first retaining chamber 150 and the second retaining chamber 152 has a first size and a first shape.
  • Each of the third retaining chamber 154 and the fourth retaining chamber 156 has a second size and a second shape.
  • the first size and the first shape differ from the second size and the second shape, respectively.
  • a method of forming a multi-chambered pouch may include filling a first liquid into a chamber of the pouch through an opening, forming a frangible seal above the first liquid to provide a first sub-chamber having the first liquid and an open second sub- chamber above the first sub-chamber, sealing (by forming the frangible seal) the first liquid in the first sub-chamber, filling a second liquid into the second sub-chamber through the opening, forming a seal over the second liquid within the second sub-chamber, sealing (by forming the seal over the second liquid) the second liquid in the second sub-chamber, and forming a permanent seal that intersects the frangible seal to form a first retaining chamber, a second retaining chamber, a third retaining chamber, and a fourth retaining chamber.
  • the first retaining chamber and the second retaining chamber may retain the first liquid.
  • the third retaining chamber and the fourth retaining chamber may retain the second liquid.
  • the method also may include inverting the pouch before said filling the first liquid so that the opening is formed through a bottom end of the pouch and/or providing one or more dispensing valves at an end of the pouch that is opposite from the opening.
  • the first liquid may be a different type of liquid than the second liquid.
  • Forming the frangible seal may involve using an ultrasonic seal forming system to form the frangible seal.
  • the frangible seal may be formed between a first side and a second side of the pouch.
  • the permanent seal may be formed between a top end and a bottom end of the pouch. Forming the frangible seal may occur when or while the first liquid is within the pouch. Forming the seal over the second liquid within the second sub-chamber may occur when or while the first liquid and the second liquid are within the pouch.
  • Forming the permanent seal may occur when or while the first liquid and the second liquid are within the pouch.
  • One or both of forming the seal and/or forming the permanent seal may include using an ultrasonic seal forming system.
  • the seal may be non-frangible.
  • the frangible seal may be orthogonal to the permanent seal.
  • Each of the first retaining chamber and the second retaining chamber may have a first size and a first shape.
  • Each of the third retaining chamber and the fourth retaining chamber may have a second size and a second shape.
  • the first size and the first shape may differ from the second size and the second shape, respectively.
  • another method of forming a multi-chambered pouch may include inverting the pouch to expose an opening formed through a bottom end of the pouch, filling (after inverting) a first liquid into a chamber of the pouch through an opening, and forming a frangible seal above the first liquid to provide a first sub-chamber having the first liquid and an open second sub-chamber above the first sub-chamber.
  • Forming the frangible seal may involve using an ultrasonic seal forming system to form the frangible seal. Forming the frangible seal may occur when or while the first liquid is within the pouch.
  • the method also may include sealing (by forming the frangible seal) the first liquid in the first sub-chamber, filling a second liquid into the second sub-chamber through the opening, and forming a seal over the second liquid within the second sub-chamber. Forming the seal over the second liquid within the second subchamber may occur when or while the first liquid and the second liquid are within the pouch. Forming the seal may include using the ultrasonic seal forming system.
  • the method also may include sealing (by forming the seal over the second liquid) the second liquid in the second sub-chamber and forming a permanent seal that intersects the frangible seal to form a first retaining chamber, a second retaining chamber, a third retaining chamber, and a fourth retaining chamber.
  • the first retaining chamber and the second retaining chamber may retain the first liquid.
  • the third retaining chamber and the fourth retaining chamber may retain the second liquid.
  • Forming the permanent seal may include using the ultrasonic seal forming system. Forming the permanent seal may occur when or while the first liquid and the second liquid are within the pouch.
  • the method also may include providing one or more dispensing valves at a top end of the pouch that is opposite from the bottom end.
  • the first liquid may be a different type of liquid than the second liquid.
  • the frangible seal may be formed between a first side and a second side of the pouch.
  • the permanent seal may be formed between a top end and a bottom end of the pouch.
  • the seal may be non-frangible, and the frangible seal may be orthogonal to the permanent seal.
  • Each of the first retaining chamber and the second retaining chamber may have a first size and a first shape.
  • Each of the third retaining chamber and the fourth retaining chamber may have a second size and a second shape. The first size and the first shape may differ from the second size and the second shape, respectively.
  • embodiments of the present disclosure provide systems and methods for efficiently and effectively forming a multi-chamber liquid-retaining package, such as a pouch.

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  • Mechanical Engineering (AREA)
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Abstract

L'invention concerne un procédé de formation d'une poche à chambres multiples comprenant le remplissage d'un premier liquide dans une chambre de la poche à travers une ouverture ; la formation d'un joint cassable au-dessus du premier liquide pour fournir une première sous-chambre ayant le premier liquide et une seconde sous-chambre ouverte au-dessus de la première sous-chambre ; le scellement du premier liquide dans la première sous-chambre ; le remplissage d'un second liquide dans la seconde sous-chambre à travers l'ouverture ; la formation d'un joint d'étanchéité sur le second liquide à l'intérieur de la seconde sous-chambre ; le scellement du second liquide dans la seconde sous-chambre ; et la formation d'un joint d'étanchéité permanent qui coupe le joint cassable pour former une première chambre de retenue, une deuxième chambre de retenue, une troisième chambre de retenue et une quatrième chambre de retenue, la première chambre de retenue et la deuxième chambre de retenue retenant le premier liquide et la troisième chambre de retenue et la quatrième chambre de retenue retenant le second liquide.
PCT/US2022/045313 2021-10-26 2022-09-30 Systèmes et procédés de formation d'une poche à chambres multiples WO2023075986A1 (fr)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US202163271932P 2021-10-26 2021-10-26
US63/271,932 2021-10-26
US17/956,577 2022-09-29
US17/956,577 US20230132169A1 (en) 2021-10-26 2022-09-29 Systems and methods for forming a multi-chamber pouch

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WO2023075986A1 true WO2023075986A1 (fr) 2023-05-04

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2927317A1 (fr) * 2008-02-11 2009-08-14 S I C O F O R Soc Par Actions Emballage pour le conditionnement de deux composants separes.
WO2013060862A1 (fr) * 2011-10-28 2013-05-02 L'oreal S.A. Sachet pour emballer un produit cosmétique

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2927317A1 (fr) * 2008-02-11 2009-08-14 S I C O F O R Soc Par Actions Emballage pour le conditionnement de deux composants separes.
WO2013060862A1 (fr) * 2011-10-28 2013-05-02 L'oreal S.A. Sachet pour emballer un produit cosmétique

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