WO2023074497A1 - Inventory calculating device and inventory calculating method - Google Patents

Inventory calculating device and inventory calculating method Download PDF

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Publication number
WO2023074497A1
WO2023074497A1 PCT/JP2022/038931 JP2022038931W WO2023074497A1 WO 2023074497 A1 WO2023074497 A1 WO 2023074497A1 JP 2022038931 W JP2022038931 W JP 2022038931W WO 2023074497 A1 WO2023074497 A1 WO 2023074497A1
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WIPO (PCT)
Prior art keywords
powder
distance
inventory
storage tank
inventory amount
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PCT/JP2022/038931
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French (fr)
Japanese (ja)
Inventor
憲吾 古澤
金姫 朴
啓介 小舟
信一 境田
俊和 松尾
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株式会社Ye Digital
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Publication of WO2023074497A1 publication Critical patent/WO2023074497A1/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01FMEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F11/00Apparatus requiring external operation adapted at each repeated and identical operation to measure and separate a predetermined volume of fluid or fluent solid material from a supply or container, without regard to weight, and to deliver it
    • G01F11/28Apparatus requiring external operation adapted at each repeated and identical operation to measure and separate a predetermined volume of fluid or fluent solid material from a supply or container, without regard to weight, and to deliver it with stationary measuring chambers having constant volume during measurement
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01FMEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F23/00Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm
    • G01F23/22Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water
    • G01F23/28Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water by measuring the variations of parameters of electromagnetic or acoustic waves applied directly to the liquid or fluent solid material
    • G01F23/284Electromagnetic waves
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01FMEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F23/00Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm
    • G01F23/22Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water
    • G01F23/28Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water by measuring the variations of parameters of electromagnetic or acoustic waves applied directly to the liquid or fluent solid material
    • G01F23/284Electromagnetic waves
    • G01F23/292Light, e.g. infrared or ultraviolet

Definitions

  • the disclosed embodiment relates to an inventory amount calculation device and an inventory amount calculation method.
  • a storage tank is known as a storehouse for storing powders such as raw materials, products, grains, feed, etc., and has a cylindrical silo part and a funnel-shaped discharge part.
  • the powder stored in such a storage tank behaves like a fluid as an aggregate, although individual particles are solid. For this reason, it is known that the powder has a "mountain” surface shape as an aggregate when put into a tank, and changes to a "mortar” shape as it is discharged.
  • the length of this depression extends to the discharge port of the tank, and for this reason, there are cases where the powder is not discharged even though there is inventory, which is an operational issue. .
  • mash-type feed which is the most consumed in the livestock industry, tends to collapse during operation. It is mandatory, and it is a big burden for producers.
  • One aspect of the embodiment has been made in view of the above, and aims to provide an inventory amount calculation device and an inventory amount calculation method that can improve the accuracy of calculating the inventory amount.
  • An inventory quantity calculation device includes a first displacement gauge, a second displacement gauge, and a calculation unit.
  • the first displacement gauge is provided on the top of the storage tank so as to be able to vertically measure a first distance, which is the distance to the center of the surface of the powder contained in the storage tank, by means of measurement waves.
  • the second displacement meter is provided so as to be able to measure a second distance, which is a distance to the powder surface at a predetermined angle with respect to the vertical direction, by means of the measurement wave.
  • the calculation unit determines that the surface shape of the powder surface is a concave shape based on the measurement result of the first displacement gauge, the measurement result of the second displacement gauge, and the type of powder stored in the storage tank. Calculate the inventory quantity of the powder including the case.
  • FIG. 1 is a perspective view of a storage tank
  • FIG. FIG. 2 is a schematic sectional view (Part 1) of a storage tank containing powder.
  • FIG. 3 is a schematic cross-sectional view (2) of the storage tank containing powder.
  • FIG. 4 is a schematic explanatory diagram (Part 1) of the existing technology.
  • FIG. 5 is a schematic explanatory diagram (Part 2) of the existing technology.
  • FIG. 6 is a schematic sectional view (No. 3) of the storage tank containing the powder.
  • FIG. 7 is a diagram showing a configuration example of an inventory amount calculation system according to the embodiment.
  • FIG. 8 is a block diagram of the inventory amount calculation device according to the embodiment.
  • FIG. 9 is a diagram showing an example of powder-specific information.
  • FIG. 10 is an explanatory diagram of a calculation method when the powder has a mountain-like surface shape.
  • FIG. 11 is an explanatory diagram of the calculation method when the surface shape of the powder is mortar-shaped.
  • FIG. 12 is an explanatory diagram of the calculation method when the surface shape of the powder is a depressed shape.
  • FIG. 13 is an explanatory diagram of a method of determining the attachment angle of the second displacement gauge that measures the second distance.
  • FIG. 1 is a perspective view of a storage tank 10.
  • FIG. 1 is a perspective view of a storage tank 10.
  • the storage tank 10 has a silo portion 11, a funnel portion 12, and an upper surface portion 13.
  • the silo part 11 is formed in a cylindrical shape.
  • the funnel portion 12 is formed in a funnel shape and connected to the lower portion of the silo portion 11 .
  • a discharge port (not shown) is formed at the bottom of the funnel portion 12 .
  • a discharging device such as a vacuum feeder or a rotary feeder is usually connected to the discharge port, and the powder stored in the storage tank 10 is discharged as required.
  • the upper surface portion 13 is connected to the upper portion of the silo portion 11 and has an opening portion 13a.
  • the powder contained in the storage tank 10 is fed through the opening 13a by opening the hatch provided at the top of the tank.
  • the contained powder is conveyed to the next process of the line from the outlet at the bottom of the funnel 12 using a cutting device or the like based on the production plan.
  • FIG. 2 is a schematic cross-sectional view (part 1) of the storage tank 10 in which powder is stored.
  • FIG. 3 is a schematic cross-sectional view (No. 2) of the storage tank 10 in which powder is stored.
  • the powder contained in the storage tank 10 is solid as an individual particle, but behaves like a fluid as an aggregate. 2, the surface profile is "mountain-shaped", as shown in FIG. Further, as the powder is discharged, the surface shape changes to a mortar shape as shown in FIG.
  • a displacement meter is used to measure multiple points on the slope, and the angle of repose of each mountain shape and mortar shape is calculated each time, and mathematical calculations are performed to calculate the inventory amount.
  • FIG. 4 is a schematic explanatory diagram (part 1) of the existing technology.
  • FIG. 5 is a schematic explanatory diagram (Part 2) of the existing technology.
  • the inventory quantity calculation system 1' includes one measurement unit 5 installed above the storage tank 10, and a mirror unit 9 movably provided near the measurement unit 5. including.
  • the measurement unit 5 is, for example, a non-contact type displacement meter using a laser, and measures a plurality of points on the mountain-shaped surface of the powder while moving the mirror unit 9 . Then, the inventory quantity calculation system 1 ′ calculates the angle of repose ⁇ a based on the multiple points measured by the measurement unit 5 .
  • the measurement unit 5 similarly measures a plurality of points on the mortar-shaped surface of the powder. Then, the inventory quantity calculation system 1 ′ calculates the angle of repose ⁇ b based on the multiple points measured by the measurement unit 5 .
  • the angle of repose ⁇ a will be referred to as the “angle of repose (mountain)”
  • the angle of repose ⁇ b will be referred to as the “angle of repose (valley)”.
  • FIG. 6 is a schematic cross-sectional view (No. 3) of the storage tank 10 in which powder is stored.
  • the center of the bottom of the mortar often collapses as shown in FIG. For this reason, it is not possible to accurately calculate the inventory amount simply by obtaining the angles of repose ⁇ a and ⁇ b as in the existing technology.
  • the length of this recession may extend to the discharge port of the storage tank 10, and for this reason, an event may occur in which the powder is not discharged even though there is inventory. is an operational issue.
  • the powder is a mash-type feed, grains, nutritional supplements, oil components, etc. are combined, and the powder tends to be difficult to be discharged.
  • the first distance which is the distance to the center of the surface of the powder contained in the storage tank 10
  • the measurement wave provided in the upper part of the storage tank 10.
  • a second displacement meter 5b capable of measuring a second distance, which is the distance to the surface of the powder at a predetermined angle with respect to the vertical direction, by the measurement wave.
  • FIG. 7 is a diagram showing a configuration example of the inventory amount calculation system 1 according to the embodiment. Specifically, as shown in FIG. 7, in the inventory amount calculation method according to the embodiment, first, a measurement unit 5 having two displacement gauges is provided near the opening 13a of the storage tank 10. . As shown in FIG. 7, the measurement unit 5 according to the embodiment has a first displacement gauge 5a and a second displacement gauge 5b.
  • the first displacement gauge 5a measures the vertical distance to the center of the powder surface
  • the second displacement gauge 5b measures the angle with respect to the vertical direction. Measure the distance to the powder surface in the opposite direction.
  • the inventory amount calculation device 100 calculates the inventory amount based on the measurement result of the measuring unit 5.
  • the inventory quantity calculation device 100 holds parameters for calculating the inventory quantity for each powder type, which are set by actual measurement in advance. select.
  • the inventory amount calculation device 100 calculates the inventory amount of the powder in the storage tank 10 using the two distances measured by the measuring unit 5, the parameter for each selected powder type, and the calculation formula stored in advance. calculate.
  • the inventory amount calculation device 100 determines the vertical distance to the center of the powder surface, which is one of the two distances measured by the measuring unit 5, based on which the powder is hard to be discharged even if there is inventory. to detect.
  • FIG. 8 is a block diagram of the inventory amount calculation device 100 according to the embodiment.
  • constituent elements necessary for explaining the features of the present embodiment are represented by functional blocks, and descriptions of general constituent elements are omitted.
  • each component illustrated in FIG. 8 is functionally conceptual and does not necessarily need to be physically configured as illustrated.
  • the specific forms of distribution and integration of each functional block are not limited to those shown in the figure, and all or part of them can be functionally or physically distributed in arbitrary units according to various loads and usage conditions. ⁇ It is possible to integrate and configure.
  • the inventory quantity calculation device 100 includes a storage unit 101 and a control unit 102.
  • the input unit 3, the measurement unit 5, and the output unit 7 are connected to the inventory amount calculation device 100.
  • the input unit 3 is realized by a keyboard, mouse, touch panel, etc.
  • the measurement unit 5 is provided near the opening 13a of the storage tank 10 .
  • the measuring unit 5 has a first displacement gauge 5a and a second displacement gauge 5b, which are two non-contact type displacement gauges using radio waves or lasers as measurement waves.
  • the first displacement gauge 5a is provided so as to be able to measure the first distance l1, which is the vertical distance to the center of the surface of the powder stored in the storage tank 10.
  • the second displacement meter 5b is provided so as to be able to measure a second distance l2, which is the distance to the powder surface in the direction at an angle ⁇ c with respect to the vertical direction. That is, ⁇ c corresponds to the mounting angle of the second displacement meter 5b. It is desirable that the mounting angle ⁇ c is set to an angle that does not interfere with the occurrence of recession. A method for determining the mounting angle ⁇ c will be described later with reference to FIG. 13 .
  • the measurement unit 5 periodically measures the first distance l1 and the second distance l2 according to production activities, and transmits the measured values to the calculation unit 102c, which will be described later.
  • the output unit 7 is implemented by a display or the like.
  • the storage unit 101 is implemented by, for example, a semiconductor memory device such as RAM (Random Access Memory), ROM (Read Only Memory), flash memory, or a storage device such as a hard disk or optical disk.
  • the storage unit 101 stores tank information 101a, powder-specific information DB (data base) 101b, and calculation formula information 101c.
  • the tank information 101a is information in which various dimensions and the like regarding the storage tank 10 are set. Various dimensions include the tank length of the storage tank 10, the tank diameter, the distance from the first displacement meter 5a to the discharge port, and the like.
  • the powder-specific information DB 101b is a database that stores powder-specific information, which is information for each powder type including parameters for calculating the inventory amount for each powder type, which is set by actual measurement in advance.
  • FIG. 9 is a diagram showing an example of powder-specific information.
  • the powder-specific information includes, for example, a “powder type” item, an “angle of repose (mountain)” item, an “angle of repose (valley)” item, and a “cavity diameter” item. include.
  • the "powder type” item stores the identifier of the powder type.
  • the "angle of repose (mountain)” item stores the angle of repose (mountain) set by actual measurement in advance for each powder type.
  • the “angle of repose (valley)” item stores the angle of repose (valley) for each powder type set by actual measurement in advance.
  • the “sinking diameter” item stores the sinking diameter at the time of sinking for each powder type, which is set by actual measurement in advance.
  • the calculation formula information 101c is information including a calculation formula used to calculate the inventory amount. Such a calculation formula is registered in advance for each case, for example, when the powder is in the shape of a mountain, when the powder is in the shape of a mortar, and when the powder is in the shape of a depression. In addition to each case, the calculation formula may be registered for each powder type based on the above-described powder-specific information. In this case, the calculation formula information 101c may be included in the powder-specific information DB 101b.
  • the control unit 102 is a controller. For example, various programs (not shown) stored in the storage unit 101 are executed by a CPU (Central Processing Unit), MPU (Micro Processing Unit), etc., using RAM as a work area. It is realized by being Also, the control unit 102 can be realized by an integrated circuit such as an ASIC (Application Specific Integrated Circuit) or an FPGA (Field Programmable Gate Array).
  • ASIC Application Specific Integrated Circuit
  • FPGA Field Programmable Gate Array
  • the control unit 102 has a setting unit 102a, an acquisition unit 102b, a calculation unit 102c, a detection unit 102d, and a notification unit 102e, and implements or executes the information processing functions and actions described below.
  • the setting unit 102a sets various types of information such as the tank information 101a, the powder-specific information DB 101b, and the calculation formula information 101c based on the user's input via the input unit 3 before the actual operation of the inventory calculation device 100. Set in advance.
  • the setting unit 102a may set the tank information 101a, the powder-specific information DB 101b, and the calculation formula information 101c based on information received from an external device via a network. Further, the setting unit 102a may appropriately update the powder-specific information DB 101b and the like based on the measurement result of the measurement unit 5 acquired by the acquisition unit 102b during the actual operation of the inventory amount calculation device 100.
  • FIG. 1 A block diagram illustrating an exemplary embodiment
  • the acquisition unit 102b acquires the powder type of the powder actually stored in the storage tank 10 during the actual operation of the inventory amount calculation device 100 based on the user's input via the input unit 3. In addition, the acquisition unit 102b acquires the powder type of the powder each time the powder stored in the storage tank 10 is changed. The acquisition unit 102b also outputs the acquired powder type to the calculation unit 102c.
  • the acquisition unit 102b acquires the measurement result of the measurement unit 5 as needed.
  • the acquisition unit 102b also outputs the acquired measurement result to the calculation unit 102c.
  • the acquisition unit 102b also outputs the acquired measurement result to the calculation unit 102c.
  • the acquisition unit 102b also outputs the acquired measurement result to the setting unit 102a, and causes the setting unit 102a to update the powder-specific information DB 101b and the like as appropriate.
  • the calculation unit 102c selects a corresponding parameter from the powder-specific information DB 101b according to the powder type acquired by the acquisition unit 102b. Further, the calculation unit 102c inputs the selected parameter, the information included in the tank information 101a, and the measurement result acquired by the acquisition unit 102b into the corresponding calculation formula of the calculation formula information 101c, and calculates the powder inventory amount. calculate. A specific inventory amount calculation method will be described later with reference to FIGS. 10 to 12. FIG. Further, the calculation unit 102c outputs the calculated calculation result to the notification unit 102e.
  • the detection unit 102d detects the vertical distance to the center of the powder surface measured by the first displacement meter 5a and the distance from the first displacement meter 5a to the discharge port, which are included in the measurement results obtained by the obtaining unit 102b. If the distances are compared and approximately equal, it detects that a cave-in has occurred that could prevent the inventory from being discharged. Further, the detection unit 102d outputs the detected result to the notification unit 102e.
  • the notification unit 102e notifies the user by outputting to the output unit 7 the calculation result calculated by the calculation unit 102c and the detection result detected by the detection unit 102d.
  • FIG. 10 is an explanatory diagram of a calculation method when the powder has a mountain-like surface shape.
  • FIG. 11 is explanatory drawing of the calculation method when the surface shape of powder is a mortar shape.
  • FIG. 12 is an explanatory diagram of a calculation method when the surface shape of the powder is a depressed shape.
  • ⁇ a indicates an angle of repose (mountain) corresponding to the type of powder.
  • ⁇ b indicates the angle of repose (valley) according to the type of powder.
  • ⁇ c indicates the mounting angle of the second displacement meter 5b.
  • L indicates the tank length of the storage tank 10 .
  • R indicates the tank diameter of the storage tank 10 .
  • Va indicates the volume of the conical portion, which is the conical portion, of the entire shape of the powder stored in the storage tank 10 .
  • Vb similarly indicates the volume of the cylindrical portion, which is the cylindrical portion of the entire shape of the powder.
  • Vc similarly indicates the volume of the recessed portion, which is the recessed portion, in the entire shape of the powder.
  • V1 indicates the volume of the known funnel portion 12.
  • Rh indicates the depression diameter corresponding to the type of powder.
  • l1 indicates the measured value of the first distance measured by the first displacement meter 5a.
  • l2 indicates the measured value of the second distance measured by the second displacement meter 5b.
  • the straight line SL1 in the drawing is expressed by the following formula (1) in the xy coordinate system with the measurement position of the first distance l1 as the origin. be able to.
  • straight line SL2 can be expressed by the following equation (2).
  • straight line SL3 can be expressed by the following equation (3).
  • xp and yp can be expressed by the following equation (4).
  • the volume Vmou of the entire powder in the storage tank 10 in the case of FIG. 10 can be obtained by the following formula (5).
  • volume Va of the conical portion can be obtained by the following formula (6) using the above formulas (1) to (4).
  • volume Vb of the cylindrical portion can be obtained by the following formula (7).
  • the volume Vmou of the powder in the case of FIG. 10 can be calculated by substituting the calculation results from the equations (6) and (7) into the above equation (5).
  • the straight line SL3 can be represented by the following equation (8).
  • volume Vmor of the entire powder in the storage tank 10 in the case of FIG. 11 can be obtained by the following formula (10).
  • the volume Va of the conical portion can be obtained by the following formula (11) using the above formulas (1), (2), (8) and (9).
  • volume Vb of the cylindrical portion can be obtained by the following formula (12).
  • straight line SL4 can be expressed by the following equation (13).
  • volume Vdep of the entire powder in the storage tank 10 in the case of FIG. 12 can be obtained by the following formula (15).
  • the volume Vc of the depressed portion can be obtained by the following equation (16) using the above equations (8), (13) and (14).
  • volume Vdep of the powder in the case of FIG. 12 can be calculated by substituting the calculation result of the formula (16) into the above formula (15).
  • FIG. 13 is an explanatory diagram of a method of determining the mounting angle ⁇ c of the second displacement meter 5b for measuring the second distance l2.
  • the upper limit distance Lmax to be measured can be determined by adjusting the attachment angle ⁇ c of the second displacement meter 5b that measures the second distance l2.
  • the point at which the measurement wave emitted by the second displacement gauge 5b hits the side surface of the storage tank 10 is the upper limit distance Lmax.
  • FIG. 13 shows the upper end of the funnel portion 12 as the upper limit of measurement
  • the upper limit of measurement distance may be set in the funnel portion 12 .
  • the inventory quantity calculation device 100 includes the first displacement gauge 5a, the second displacement gauge 5b, and the calculation unit 102c.
  • the first displacement meter 5a is provided at the top of the storage tank 10, and is provided so as to be able to measure a first distance l1, which is the distance to the center of the surface of the powder stored in the storage tank 10, in the vertical direction by the measurement wave.
  • the second displacement gauge 5b is provided so as to be able to measure a second distance l2, which is the distance to the powder surface at a predetermined angle ⁇ c with respect to the vertical direction, by means of the measurement wave.
  • the calculation unit 102c determines that the surface shape of the powder surface is a depressed shape. Calculate the powder inventory, including the case.
  • the inventory amount calculation device 100 According to the inventory amount calculation device 100 according to the embodiment, it is possible to improve the calculation accuracy of the inventory amount.
  • the user can plan or instruct the addition of powder. It is possible to greatly save labor from inventory management to be done. In addition, it is possible to recognize depressions that may prevent the powder from being discharged, and to take prompt countermeasures.
  • the inventory quantity calculation device 100 may be configured as a server device that integrates a plurality of storage tanks 10 via a network.
  • the calculation unit 102c acquires the first distance l1 and the second distance l2 for the plurality of storage tanks 10, and based on the acquired first distance l1 and the second distance l2 for each storage tank 10, The amount of powder in stock in each of the storage tanks 10 may be calculated.

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  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Fluid Mechanics (AREA)
  • General Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Measurement Of Levels Of Liquids Or Fluent Solid Materials (AREA)
  • Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)

Abstract

An inventory calculating device (100) according to one aspect of an embodiment comprises a first displacement gauge (5a), a second displacement gauge (5b), and a calculating unit (102c). The first displacement gauge (5a) is provided in an upper portion of a storage tank (10), and is provided in such a way as to be capable of measuring, in a vertical direction by means of measuring waves, a first distance (I1), which is a distance to a central portion of a surface of powder accommodated in the storage tank (10). The second displacement gauge (5b) is provided in such a way as to be capable of measuring, by means of measuring waves, a second distance (I2), which is a distance to the surface of the powder at a prescribed angle (θc) relative to the vertical direction. The calculating unit (102c) calculates an inventory of the powder, including a case in which a surface shape of the powder surface is a recessed shape, on the basis of the measurement result from the first displacement gauge (5a), the measurement result from the second displacement gauge (5b), and a type of the powder accommodated in the storage tank (10).

Description

在庫量算出装置および在庫量算出方法INVENTORY CALCULATION DEVICE AND INVENTORY CALCULATION METHOD
 開示の実施形態は、在庫量算出装置および在庫量算出方法に関する。 The disclosed embodiment relates to an inventory amount calculation device and an inventory amount calculation method.
 従来、原料、製品、穀物、飼料等の粉体を貯蔵する貯蔵庫であり、円筒状のサイロ部と漏斗状の排出部とを有する貯蔵タンクが知られている。 Conventionally, a storage tank is known as a storehouse for storing powders such as raw materials, products, grains, feed, etc., and has a cylindrical silo part and a funnel-shaped discharge part.
 かかる貯蔵タンクに収容された粉体は、個々の粒子は固体であるが、集合体としては流体のように振る舞う。このため、粉体は、タンク投入時の集合体としてのその表面形状は“山”形状であり、排出されるとともに“すり鉢”形状へ変化することが知られている。 The powder stored in such a storage tank behaves like a fluid as an aggregate, although individual particles are solid. For this reason, it is known that the powder has a "mountain" surface shape as an aggregate when put into a tank, and changes to a "mortar" shape as it is discharged.
 したがって、タンク内の粉体の在庫量を算出する場合に、超音波やレーザなどを用いた非接触型変位計でタンク上部の開口部から表面までの高さを測定しても、表面形状が常に水平ではないため、正しい在庫量を算出することができない。 Therefore, when calculating the amount of powder in the tank, even if the height from the opening at the top of the tank to the surface is measured with a non-contact displacement meter that uses ultrasonic waves or lasers, the surface shape will not be the same. Since it is not always horizontal, it is not possible to calculate the correct inventory amount.
 そこで、かかる問題を解決するために、変位計で斜面の複数点を計測し、山形状およびすり鉢形状それぞれの安息角を都度算出して数学的演算を施し、在庫量を算出する方法が提案されている(たとえば、特許文献1参照)。 Therefore, in order to solve this problem, a method has been proposed in which a displacement meter is used to measure multiple points on the slope, the angle of repose of each mountain shape and mortar shape is calculated each time, and a mathematical operation is performed to calculate the inventory amount. (See Patent Document 1, for example).
特許第4419239号公報Japanese Patent No. 4419239
 しかしながら、上述した従来技術には、在庫量の算出精度を向上させるうえで、さらなる改善の余地がある。 However, the conventional technology described above has room for further improvement in terms of improving the accuracy of inventory calculation.
 たとえば、粉体の種類によっては、表面形状がすり鉢形状へ変化するのに加え、すり鉢底部の中央がしばしば陥没してしまうことがある。このため、従来技術のように単純に安息角を求めるだけでは、精度よく在庫量を算出することができない。 For example, depending on the type of powder, in addition to the surface shape changing into a mortar shape, the center of the bottom of the mortar often collapses. For this reason, it is not possible to accurately calculate the inventory amount simply by obtaining the angle of repose as in the prior art.
 また、この陥没の長さは、タンクの排出口までつながるケースもあり、このために在庫があるにも関わらず粉体が排出されない事象が発生することがあり、運用上の課題となっている。特に、家畜の飼料に言及すると、畜産業界で最も大量に消費されるマッシュ系の飼料は運用時に陥没が生じやすいため、従来技術では正確な在庫管理を行うことができず、目視による在庫確認が必須化しており、生産者の大きな負担となっている。 In addition, in some cases, the length of this depression extends to the discharge port of the tank, and for this reason, there are cases where the powder is not discharged even though there is inventory, which is an operational issue. . In particular, when referring to livestock feed, mash-type feed, which is the most consumed in the livestock industry, tends to collapse during operation. It is mandatory, and it is a big burden for producers.
 実施形態の一態様は、上記に鑑みてなされたものであって、在庫量の算出精度を向上させることができる在庫量算出装置および在庫量算出方法を提供することを目的とする。 One aspect of the embodiment has been made in view of the above, and aims to provide an inventory amount calculation device and an inventory amount calculation method that can improve the accuracy of calculating the inventory amount.
 実施形態の一態様に係る在庫量算出装置は、第1変位計と、第2変位計と、算出部とを備える。前記第1変位計は、貯蔵タンクの上部に設けられ、前記貯蔵タンクに収容された粉体表面の中心部までの距離である第1距離を測定波によって垂直方向に測定可能に設けられる。前記第2変位計は、前記垂直方向に対し、所定の角度を付けた前記粉体表面までの距離である第2距離を測定波によって測定可能に設けられる。前記算出部は、前記第1変位計の測定結果、前記第2変位計の測定結果および前記貯蔵タンクに収容される粉体の種別に基づいて、前記粉体表面の表面形状が陥没形状である場合を含む前記粉体の在庫量を算出する。 An inventory quantity calculation device according to one aspect of the embodiment includes a first displacement gauge, a second displacement gauge, and a calculation unit. The first displacement gauge is provided on the top of the storage tank so as to be able to vertically measure a first distance, which is the distance to the center of the surface of the powder contained in the storage tank, by means of measurement waves. The second displacement meter is provided so as to be able to measure a second distance, which is a distance to the powder surface at a predetermined angle with respect to the vertical direction, by means of the measurement wave. The calculation unit determines that the surface shape of the powder surface is a concave shape based on the measurement result of the first displacement gauge, the measurement result of the second displacement gauge, and the type of powder stored in the storage tank. Calculate the inventory quantity of the powder including the case.
 実施形態の一態様によれば、在庫量の算出精度を向上させることができる。 According to one aspect of the embodiment, it is possible to improve the calculation accuracy of the inventory amount.
図1は、貯蔵タンクの斜視図である。1 is a perspective view of a storage tank; FIG. 図2は、粉体が収容された状態の貯蔵タンクの略断面図(その1)である。FIG. 2 is a schematic sectional view (Part 1) of a storage tank containing powder. 図3は、粉体が収容された状態の貯蔵タンクの略断面図(その2)である。FIG. 3 is a schematic cross-sectional view (2) of the storage tank containing powder. 図4は、既存技術の概要説明図(その1)である。FIG. 4 is a schematic explanatory diagram (Part 1) of the existing technology. 図5は、既存技術の概要説明図(その2)である。FIG. 5 is a schematic explanatory diagram (Part 2) of the existing technology. 図6は、粉体が収容された状態の貯蔵タンクの略断面図(その3)である。FIG. 6 is a schematic sectional view (No. 3) of the storage tank containing the powder. 図7は、実施形態に係る在庫量算出システムの構成例を示す図である。FIG. 7 is a diagram showing a configuration example of an inventory amount calculation system according to the embodiment. 図8は、実施形態に係る在庫量算出装置のブロック図である。FIG. 8 is a block diagram of the inventory amount calculation device according to the embodiment. 図9は、粉体別情報の一例を示す図である。FIG. 9 is a diagram showing an example of powder-specific information. 図10は、粉体の表面形状が山形状である場合の算出方法の説明図である。FIG. 10 is an explanatory diagram of a calculation method when the powder has a mountain-like surface shape. 図11は、粉体の表面形状がすり鉢形状である場合の算出方法の説明図である。FIG. 11 is an explanatory diagram of the calculation method when the surface shape of the powder is mortar-shaped. 図12は、粉体の表面形状が陥没形状である場合の算出方法の説明図である。FIG. 12 is an explanatory diagram of the calculation method when the surface shape of the powder is a depressed shape. 図13は、第2距離を測定する第2変位計の取り付け角度の決定方法の説明図である。FIG. 13 is an explanatory diagram of a method of determining the attachment angle of the second displacement gauge that measures the second distance.
 以下、添付図面を参照して、本願の開示する在庫量算出装置および在庫量算出方法の実施形態を詳細に説明する。なお、以下に示す実施形態によりこの発明が限定されるものではない。 Hereinafter, embodiments of the inventory amount calculation device and the inventory amount calculation method disclosed in the present application will be described in detail with reference to the accompanying drawings. In addition, this invention is not limited by embodiment shown below.
 また、以下の説明で「粉体」と言った場合、比較的粒子の荒い粒体まで含めた広義の「粉体」であるものとする。 In addition, when "powder" is used in the following explanation, it is a broadly defined "powder" that includes relatively coarse grains.
 まず、実施形態に係る在庫量算出方法の概要について説明する。図1は、貯蔵タンク10の斜視図である。 First, an outline of the inventory quantity calculation method according to the embodiment will be described. FIG. 1 is a perspective view of a storage tank 10. FIG.
 図1に示すように、貯蔵タンク10は、サイロ部11と、漏斗部12と、上面部13とを有する。サイロ部11は、円筒状に形成される。漏斗部12は、漏斗状に形成され、サイロ部11の下部に接続される。 As shown in FIG. 1, the storage tank 10 has a silo portion 11, a funnel portion 12, and an upper surface portion 13. The silo part 11 is formed in a cylindrical shape. The funnel portion 12 is formed in a funnel shape and connected to the lower portion of the silo portion 11 .
 なお、漏斗部12の下部には、図示略の排出口が形成されている。排出口には通常、バキュームフィーダやロータリフィーダのような切り出し装置が接続され、貯蔵タンク10に貯蔵された粉体を必要に応じて排出するようになっている。上面部13は、サイロ部11の上部に接続され、開口部13aを有する。 A discharge port (not shown) is formed at the bottom of the funnel portion 12 . A discharging device such as a vacuum feeder or a rotary feeder is usually connected to the discharge port, and the powder stored in the storage tank 10 is discharged as required. The upper surface portion 13 is connected to the upper portion of the silo portion 11 and has an opening portion 13a.
 貯蔵タンク10に収容される粉体は、タンク上部に設けられたハッチを開け、開口部13aから投入される。収容された粉体は、生産計画に基づいて漏斗部12下部の排出口より切り出し装置等を用いてラインの次工程へ搬送される。 The powder contained in the storage tank 10 is fed through the opening 13a by opening the hatch provided at the top of the tank. The contained powder is conveyed to the next process of the line from the outlet at the bottom of the funnel 12 using a cutting device or the like based on the production plan.
 次に、図2は、粉体が収容された状態の貯蔵タンク10の略断面図(その1)である。また、図3は、粉体が収容された状態の貯蔵タンク10の略断面図(その2)である。 Next, FIG. 2 is a schematic cross-sectional view (part 1) of the storage tank 10 in which powder is stored. FIG. 3 is a schematic cross-sectional view (No. 2) of the storage tank 10 in which powder is stored.
 貯蔵タンク10に収容された粉体は、個々の粒子は固体であるが、集合体としては流体のように振る舞うため、集合体としてのその表面形状は、たとえばタンク投入時からある程度粉体が排出されるまでは、図2に示すように、表面形状は「山形状」である。また、粉体が排出されていくに連れて、図3に示すように、表面形状はすり鉢形状へ変化する。 The powder contained in the storage tank 10 is solid as an individual particle, but behaves like a fluid as an aggregate. 2, the surface profile is "mountain-shaped", as shown in FIG. Further, as the powder is discharged, the surface shape changes to a mortar shape as shown in FIG.
 このような粉体の在庫量を算出する既存技術として、変位計で斜面の複数点を計測し、山形状およびすり鉢形状それぞれの安息角を都度算出して数学的演算を施し、在庫量を算出するものがある。 As an existing technology for calculating the inventory of such powder, a displacement meter is used to measure multiple points on the slope, and the angle of repose of each mountain shape and mortar shape is calculated each time, and mathematical calculations are performed to calculate the inventory amount. there is something to do
 図4は、既存技術の概要説明図(その1)である。また、図5は、既存技術の概要説明図(その2)である。 FIG. 4 is a schematic explanatory diagram (part 1) of the existing technology. Also, FIG. 5 is a schematic explanatory diagram (Part 2) of the existing technology.
 図4に示すように、既存技術に係る在庫量算出システム1’は、貯蔵タンク10の上方に設置された1つの測定部5と、測定部5の近傍に可動可能に設けられたミラー部9とを含む。 As shown in FIG. 4, the inventory quantity calculation system 1' according to the existing technology includes one measurement unit 5 installed above the storage tank 10, and a mirror unit 9 movably provided near the measurement unit 5. including.
 測定部5は、たとえばレーザを用いた非接触型の1つの変位計であり、ミラー部9を可動させつつ、粉体の山形状の表面の複数点を測定する。そして、在庫量算出システム1’は、測定部5が計測した複数点に基づいて安息角θaを算出する。 The measurement unit 5 is, for example, a non-contact type displacement meter using a laser, and measures a plurality of points on the mountain-shaped surface of the powder while moving the mirror unit 9 . Then, the inventory quantity calculation system 1 ′ calculates the angle of repose θa based on the multiple points measured by the measurement unit 5 .
 また、図5に示すように、すり鉢形状の場合も同様に、測定部5が粉体のすり鉢形状の表面の複数点を計測する。そして、在庫量算出システム1’は、測定部5が測定した複数点に基づいて安息角θbを算出する。なお、以下では、安息角θaのことを適宜「安息角(山)」と言い、安息角θbのことを適宜「安息角(谷)」と言う。 Also, as shown in FIG. 5, in the case of the mortar shape, the measurement unit 5 similarly measures a plurality of points on the mortar-shaped surface of the powder. Then, the inventory quantity calculation system 1 ′ calculates the angle of repose θb based on the multiple points measured by the measurement unit 5 . In the following description, the angle of repose θa will be referred to as the “angle of repose (mountain)”, and the angle of repose θb will be referred to as the “angle of repose (valley)”.
 ここで、図6は、粉体が収容された状態の貯蔵タンク10の略断面図(その3)である。しかしながら、たとえば粉体の種類によっては、表面形状がすり鉢形状へ変化するのに加え、図6に示すように、すり鉢底部の中央がしばしば陥没してしまうことがある。このため、既存技術のように単純に安息角θa,θbを求めるだけでは、精度よく在庫量を算出することができない。 Here, FIG. 6 is a schematic cross-sectional view (No. 3) of the storage tank 10 in which powder is stored. However, depending on the type of powder, for example, in addition to the surface shape changing into a mortar shape, the center of the bottom of the mortar often collapses as shown in FIG. For this reason, it is not possible to accurately calculate the inventory amount simply by obtaining the angles of repose θa and θb as in the existing technology.
 また、この陥没の長さは、図6に示すように、貯蔵タンク10の排出口までつながるケースもあり、このために在庫があるにも関わらず粉体が排出されない事象が発生することがあり、運用上の課題となっている。特に、粉体がマッシュ系の飼料である場合、穀物や栄養剤、油成分などが一体となって、粉体が排出されにくい傾向にある。 In addition, as shown in FIG. 6, the length of this recession may extend to the discharge port of the storage tank 10, and for this reason, an event may occur in which the powder is not discharged even though there is inventory. is an operational issue. In particular, when the powder is a mash-type feed, grains, nutritional supplements, oil components, etc. are combined, and the powder tends to be difficult to be discharged.
 そこで、実施形態に係る在庫量算出方法は、貯蔵タンク10の上部に設けられ、貯蔵タンク10に収容された粉体表面の中心部までの距離である第1距離を測定波によって垂直方向に測定可能に設けられた第1変位計と、前述の垂直方向に対し、所定の角度を付けた粉体表面までの距離である第2距離を測定波によって測定可能に設けられた第2変位計5bとを有する在庫量算出装置100が実行する在庫量算出方法であって、第1変位計5aの測定結果、第2変位計5bの測定結果および貯蔵タンク10に収容される粉体の種別に基づいて、粉体表面の表面形状が陥没形状である場合を含む粉体の在庫量を算出することとした。 Therefore, in the inventory amount calculation method according to the embodiment, the first distance, which is the distance to the center of the surface of the powder contained in the storage tank 10, is measured in the vertical direction by the measurement wave provided in the upper part of the storage tank 10. and a second displacement meter 5b capable of measuring a second distance, which is the distance to the surface of the powder at a predetermined angle with respect to the vertical direction, by the measurement wave. Based on the measurement result of the first displacement meter 5a, the measurement result of the second displacement meter 5b, and the type of powder stored in the storage tank 10 Therefore, the inventories of the powder including the case where the surface shape of the powder surface is a concave shape are calculated.
 図7は、実施形態に係る在庫量算出システム1の構成例を示す図である。具体的に、図7に示すように、実施形態に係る在庫量算出方法では、まず、貯蔵タンク10の前述の開口部13aの近傍に、2つの変位計を有する測定部5を設けることとした。図7に示すように、実施形態に係る測定部5は、第1変位計5aと、第2変位計5bとを有する。 FIG. 7 is a diagram showing a configuration example of the inventory amount calculation system 1 according to the embodiment. Specifically, as shown in FIG. 7, in the inventory amount calculation method according to the embodiment, first, a measurement unit 5 having two displacement gauges is provided near the opening 13a of the storage tank 10. . As shown in FIG. 7, the measurement unit 5 according to the embodiment has a first displacement gauge 5a and a second displacement gauge 5b.
 そして、実施形態に係る在庫量算出方法では、第1変位計5aが、粉体表面中心部までの垂直方向の距離を測定し、第2変位計5bが、前述の垂直方向に対し角度を付けた方向の粉体表面までの距離を測定する。 In the inventory quantity calculation method according to the embodiment, the first displacement gauge 5a measures the vertical distance to the center of the powder surface, and the second displacement gauge 5b measures the angle with respect to the vertical direction. Measure the distance to the powder surface in the opposite direction.
 そして、在庫量算出装置100が、測定部5の測定結果に基づいて在庫量を算出する。在庫量算出装置100は、予め実測することで設定された粉体種別ごとの在庫量算出のためのパラメータを保持しており、たとえばユーザから入力された粉体種別に応じて、該当するパラメータを選択する。 Then, the inventory amount calculation device 100 calculates the inventory amount based on the measurement result of the measuring unit 5. The inventory quantity calculation device 100 holds parameters for calculating the inventory quantity for each powder type, which are set by actual measurement in advance. select.
 そして、在庫量算出装置100は、測定部5が測定した2つの距離と、選択した粉体種別ごとのパラメータと、予め保持する算出式とを用いて、貯蔵タンク10における粉体の在庫量を算出する。 Then, the inventory amount calculation device 100 calculates the inventory amount of the powder in the storage tank 10 using the two distances measured by the measuring unit 5, the parameter for each selected powder type, and the calculation formula stored in advance. calculate.
 また、在庫量算出装置100は、測定部5が測定した2つの距離のうちの粉体表面中心部までの垂直方向の距離に基づいて、在庫があっても粉体が排出されにくい陥没の発生を検知する。 In addition, the inventory amount calculation device 100 determines the vertical distance to the center of the powder surface, which is one of the two distances measured by the measuring unit 5, based on which the powder is hard to be discharged even if there is inventory. to detect.
 これにより、既存技術に比して、在庫量の算出精度を向上させることが可能となる。また、在庫があっても粉体が排出されにくい陥没の発生を検知することが可能となる。以下、上述した実施形態に係る在庫量算出方法を適用した在庫量算出装置100の構成について、さらに具体的に説明する。 This makes it possible to improve the accuracy of inventory calculation compared to existing technology. Moreover, even if there is stock, it is possible to detect the occurrence of depressions where powder is difficult to be discharged. Hereinafter, the configuration of the inventory amount calculation device 100 to which the inventory amount calculation method according to the above-described embodiment is applied will be described more specifically.
 図8は、実施形態に係る在庫量算出装置100のブロック図である。なお、図8では、本実施形態の特徴を説明するために必要な構成要素を機能ブロックで表しており、一般的な構成要素についての記載を省略している。 FIG. 8 is a block diagram of the inventory amount calculation device 100 according to the embodiment. In addition, in FIG. 8, constituent elements necessary for explaining the features of the present embodiment are represented by functional blocks, and descriptions of general constituent elements are omitted.
 換言すれば、図8に図示される各構成要素は機能概念的なものであり、必ずしも物理的に図示の如く構成されていることを要しない。たとえば、各機能ブロックの分散・統合の具体的形態は図示のものに限られず、その全部または一部を、各種の負荷や使用状況等に応じて、任意の単位で機能的または物理的に分散・統合して構成することが可能である。 In other words, each component illustrated in FIG. 8 is functionally conceptual and does not necessarily need to be physically configured as illustrated. For example, the specific forms of distribution and integration of each functional block are not limited to those shown in the figure, and all or part of them can be functionally or physically distributed in arbitrary units according to various loads and usage conditions.・It is possible to integrate and configure.
 また、図8を用いた説明では、これまでに既に述べた構成要素については、説明を簡略するか、省略する場合がある。 In addition, in the description using FIG. 8, the description of the components that have already been described may be simplified or omitted.
 図8に示すように、実施形態に係る在庫量算出装置100は、記憶部101と、制御部102とを備える。また、在庫量算出装置100は、入力部3と、測定部5と、出力部7とが接続される。 As shown in FIG. 8, the inventory quantity calculation device 100 according to the embodiment includes a storage unit 101 and a control unit 102. In addition, the input unit 3, the measurement unit 5, and the output unit 7 are connected to the inventory amount calculation device 100. FIG.
 入力部3は、キーボードやマウス、タッチパネル等によって実現される。測定部5は、既に述べたが、貯蔵タンク10の開口部13aの近傍に設けられる。測定部5は、電波やレーザを測定波として用いた非接触型の2つの変位計である、第1変位計5aと、第2変位計5bとを有する。 The input unit 3 is realized by a keyboard, mouse, touch panel, etc. As already described, the measurement unit 5 is provided near the opening 13a of the storage tank 10 . The measuring unit 5 has a first displacement gauge 5a and a second displacement gauge 5b, which are two non-contact type displacement gauges using radio waves or lasers as measurement waves.
 第1変位計5aは、貯蔵タンク10に収容された粉体表面の中心部までの垂直方向の距離である第1距離l1を測定可能に設けられる。第2変位計5bは、前述の垂直方向に対し角度θcを付けた方向の粉体表面までの距離である第2距離l2を測定可能に設けられる。すなわち、θcは、第2変位計5bの取り付け角度に相当する。かかる取り付け角度θcは、発生する陥没で干渉しない程度の角度とすることが望ましい。なお、取り付け角度θcの決定方法については、図13を用いた説明で後述する。 The first displacement gauge 5a is provided so as to be able to measure the first distance l1, which is the vertical distance to the center of the surface of the powder stored in the storage tank 10. The second displacement meter 5b is provided so as to be able to measure a second distance l2, which is the distance to the powder surface in the direction at an angle θc with respect to the vertical direction. That is, θc corresponds to the mounting angle of the second displacement meter 5b. It is desirable that the mounting angle θc is set to an angle that does not interfere with the occurrence of recession. A method for determining the mounting angle θc will be described later with reference to FIG. 13 .
 測定部5は、生産活動に合わせて定期的に第1距離l1および第2距離l2を測定し、測定値を後述する算出部102cへ伝達する。出力部7は、ディスプレイ等によって実現される。 The measurement unit 5 periodically measures the first distance l1 and the second distance l2 according to production activities, and transmits the measured values to the calculation unit 102c, which will be described later. The output unit 7 is implemented by a display or the like.
 記憶部101は、たとえば、RAM(Random Access Memory)、ROM(Read Only Memory)、フラッシュメモリ(Flash Memory)等の半導体メモリ素子、または、ハードディスク、光ディスク等の記憶装置によって実現される。図8に示す例では、記憶部101は、タンク情報101aと、粉体別情報DB(Data Base)101bと、算出式情報101cとを記憶する。 The storage unit 101 is implemented by, for example, a semiconductor memory device such as RAM (Random Access Memory), ROM (Read Only Memory), flash memory, or a storage device such as a hard disk or optical disk. In the example shown in FIG. 8, the storage unit 101 stores tank information 101a, powder-specific information DB (data base) 101b, and calculation formula information 101c.
 タンク情報101aは、貯蔵タンク10に関する各種の寸法などが設定された情報である。各種の寸法は、貯蔵タンク10のタンク長や、タンク径、第1変位計5aから排出口までの距離などを含む。 The tank information 101a is information in which various dimensions and the like regarding the storage tank 10 are set. Various dimensions include the tank length of the storage tank 10, the tank diameter, the distance from the first displacement meter 5a to the discharge port, and the like.
 粉体別情報DB101bは、予め実測することで設定された粉体種別ごとの在庫量算出のためのパラメータを含む粉体種別ごとの情報である粉体別情報が格納されるデータベースである。 The powder-specific information DB 101b is a database that stores powder-specific information, which is information for each powder type including parameters for calculating the inventory amount for each powder type, which is set by actual measurement in advance.
 ここで、図9は、粉体別情報の一例を示す図である。図9に示すように、粉体別情報は、たとえば、「粉体種別」項目と、「安息角(山)」項目と、「安息角(谷)」項目と、「陥没径」項目とを含む。 Here, FIG. 9 is a diagram showing an example of powder-specific information. As shown in FIG. 9, the powder-specific information includes, for example, a “powder type” item, an “angle of repose (mountain)” item, an “angle of repose (valley)” item, and a “cavity diameter” item. include.
 「粉体種別」項目は、粉体種別の識別子が格納される。「安息角(山)」項目は、予め実測されることで設定された粉体種別ごとの安息角(山)が格納される。「安息角(谷)」項目は、予め実測されることで設定された粉体種別ごとの安息角(谷)が格納される。「陥没径」項目は、予め実測されることで設定された粉体種別ごとの陥没発生時の陥没径が格納される。 The "powder type" item stores the identifier of the powder type. The "angle of repose (mountain)" item stores the angle of repose (mountain) set by actual measurement in advance for each powder type. The "angle of repose (valley)" item stores the angle of repose (valley) for each powder type set by actual measurement in advance. The "sinking diameter" item stores the sinking diameter at the time of sinking for each powder type, which is set by actual measurement in advance.
 図8の説明に戻る。算出式情報101cは、在庫量の算出に用いられる算出式を含む情報である。かかる算出式は、たとえば粉体が山形状である場合、粉体がすり鉢形状である場合、粉体が陥没形状である場合、の場合ごとに予め登録される。また、算出式は、場合ごとに加えて、前述の粉体別情報に基づいて粉体種別ごとに登録されていてもよい。この場合、算出式情報101cは、粉体別情報DB101bに含まれてもよい。 Return to the description of Fig. 8. The calculation formula information 101c is information including a calculation formula used to calculate the inventory amount. Such a calculation formula is registered in advance for each case, for example, when the powder is in the shape of a mountain, when the powder is in the shape of a mortar, and when the powder is in the shape of a depression. In addition to each case, the calculation formula may be registered for each powder type based on the above-described powder-specific information. In this case, the calculation formula information 101c may be included in the powder-specific information DB 101b.
 制御部102は、コントローラ(controller)であり、たとえば、CPU(Central Processing Unit)やMPU(Micro Processing Unit)等によって、記憶部101に記憶されている図示略の各種プログラムがRAMを作業領域として実行されることにより実現される。また、制御部102は、たとえば、ASIC(Application Specific Integrated Circuit)やFPGA(Field Programmable Gate Array)等の集積回路により実現することができる。 The control unit 102 is a controller. For example, various programs (not shown) stored in the storage unit 101 are executed by a CPU (Central Processing Unit), MPU (Micro Processing Unit), etc., using RAM as a work area. It is realized by being Also, the control unit 102 can be realized by an integrated circuit such as an ASIC (Application Specific Integrated Circuit) or an FPGA (Field Programmable Gate Array).
 制御部102は、設定部102aと、取得部102bと、算出部102cと、検知部102dと、通知部102eとを有し、以下に説明する情報処理の機能や作用を実現または実行する。 The control unit 102 has a setting unit 102a, an acquisition unit 102b, a calculation unit 102c, a detection unit 102d, and a notification unit 102e, and implements or executes the information processing functions and actions described below.
 設定部102aは、在庫量算出装置100の本番運用前などに、入力部3を介したユーザの入力などに基づき、タンク情報101aや、粉体別情報DB101bや、算出式情報101cの各種情報を予め設定する。 The setting unit 102a sets various types of information such as the tank information 101a, the powder-specific information DB 101b, and the calculation formula information 101c based on the user's input via the input unit 3 before the actual operation of the inventory calculation device 100. Set in advance.
 なお、設定部102aは、ネットワークを介して外部装置から受信した情報に基づき、タンク情報101aや、粉体別情報DB101bや、算出式情報101cを設定してもよい。また、設定部102aは、在庫量算出装置100の本番運用中に、取得部102bによって取得される測定部5の測定結果に基づき、粉体別情報DB101b等を適宜更新してもよい。 Note that the setting unit 102a may set the tank information 101a, the powder-specific information DB 101b, and the calculation formula information 101c based on information received from an external device via a network. Further, the setting unit 102a may appropriately update the powder-specific information DB 101b and the like based on the measurement result of the measurement unit 5 acquired by the acquisition unit 102b during the actual operation of the inventory amount calculation device 100. FIG.
 取得部102bは、入力部3を介したユーザの入力などに基づき、在庫量算出装置100の本番運用中に実際に貯蔵タンク10へ収容される粉体の粉体種別を取得する。なお、取得部102bは、貯蔵タンク10へ収容される粉体が変更されるたびに粉体の粉体種別を取得する。また、取得部102bは、取得した粉体種別を算出部102cへ出力する。 The acquisition unit 102b acquires the powder type of the powder actually stored in the storage tank 10 during the actual operation of the inventory amount calculation device 100 based on the user's input via the input unit 3. In addition, the acquisition unit 102b acquires the powder type of the powder each time the powder stored in the storage tank 10 is changed. The acquisition unit 102b also outputs the acquired powder type to the calculation unit 102c.
 また、取得部102bは、測定部5の測定結果を随時取得する。また、取得部102bは、取得した測定結果を算出部102cへ出力する。また、取得部102bは、取得した測定結果を算出部102cへ出力する。また、取得部102bは、取得した測定結果を設定部102aへ出力し、設定部102aに粉体別情報DB101b等を適宜更新させる。 In addition, the acquisition unit 102b acquires the measurement result of the measurement unit 5 as needed. The acquisition unit 102b also outputs the acquired measurement result to the calculation unit 102c. The acquisition unit 102b also outputs the acquired measurement result to the calculation unit 102c. The acquisition unit 102b also outputs the acquired measurement result to the setting unit 102a, and causes the setting unit 102a to update the powder-specific information DB 101b and the like as appropriate.
 算出部102cは、取得部102bによって取得された粉体種別に応じて、該当するパラメータを粉体別情報DB101bから選択する。また、算出部102cは、選択したパラメータ、タンク情報101aに含まれる情報、および、取得部102bによって取得された測定結果を算出式情報101cの該当の算出式に入力し、粉体の在庫量を算出する。なお、具体的な在庫量の算出方法については、図10~図12を用いた説明で後述する。また、算出部102cは、算出した算出結果を通知部102eへ出力する。 The calculation unit 102c selects a corresponding parameter from the powder-specific information DB 101b according to the powder type acquired by the acquisition unit 102b. Further, the calculation unit 102c inputs the selected parameter, the information included in the tank information 101a, and the measurement result acquired by the acquisition unit 102b into the corresponding calculation formula of the calculation formula information 101c, and calculates the powder inventory amount. calculate. A specific inventory amount calculation method will be described later with reference to FIGS. 10 to 12. FIG. Further, the calculation unit 102c outputs the calculated calculation result to the notification unit 102e.
 検知部102dは、取得部102bによって取得された測定結果に含まれる、第1変位計5aによって測定された粉体表面中心部までの垂直方向の距離と、第1変位計5aから排出口までの距離を比較し、ほぼ等しければ、在庫を排出できないおそれのある陥没が発生したことを検知する。また、検知部102dは、検知した検知結果を通知部102eへ出力する。 The detection unit 102d detects the vertical distance to the center of the powder surface measured by the first displacement meter 5a and the distance from the first displacement meter 5a to the discharge port, which are included in the measurement results obtained by the obtaining unit 102b. If the distances are compared and approximately equal, it detects that a cave-in has occurred that could prevent the inventory from being discharged. Further, the detection unit 102d outputs the detected result to the notification unit 102e.
 通知部102eは、算出部102cによって算出された算出結果、および、検知部102dによって検知された検知結果を出力部7へ出力することでユーザヘ通知する。 The notification unit 102e notifies the user by outputting to the output unit 7 the calculation result calculated by the calculation unit 102c and the detection result detected by the detection unit 102d.
 次に、算出部102cが実行する算出処理について、図10~図12を用いて説明する。図10は、粉体の表面形状が山形状である場合の算出方法の説明図である。また、図11は、粉体の表面形状がすり鉢形状である場合の算出方法の説明図である。また、図12は、粉体の表面形状が陥没形状である場合の算出方法の説明図である。 Next, calculation processing executed by the calculation unit 102c will be described with reference to FIGS. 10 to 12. FIG. FIG. 10 is an explanatory diagram of a calculation method when the powder has a mountain-like surface shape. Moreover, FIG. 11 is explanatory drawing of the calculation method when the surface shape of powder is a mortar shape. Moreover, FIG. 12 is an explanatory diagram of a calculation method when the surface shape of the powder is a depressed shape.
 まず、図10~図12の説明で用いる記号について説明する。θaは、粉体種別に応じた安息角(山)を示す。θbは、粉体種別に応じた安息角(谷)を示す。θcは、第2変位計5bの取り付け角度を示す。Lは、貯蔵タンク10のタンク長を示す。Rは、貯蔵タンク10のタンク径を示す。 First, the symbols used in the explanation of FIGS. 10 to 12 will be explained. θa indicates an angle of repose (mountain) corresponding to the type of powder. θb indicates the angle of repose (valley) according to the type of powder. θc indicates the mounting angle of the second displacement meter 5b. L indicates the tank length of the storage tank 10 . R indicates the tank diameter of the storage tank 10 .
 Vaは、貯蔵タンク10に収容されている粉体の形状全体のうち、円錐部分である円錐部の体積を示す。Vbは、同じく粉体の形状全体のうち、円柱部分である円柱部の体積を示す。Vcは、同じく粉体の形状全体のうち、陥没部分である陥没部の体積を示す。 Va indicates the volume of the conical portion, which is the conical portion, of the entire shape of the powder stored in the storage tank 10 . Vb similarly indicates the volume of the cylindrical portion, which is the cylindrical portion of the entire shape of the powder. Vc similarly indicates the volume of the recessed portion, which is the recessed portion, in the entire shape of the powder.
 V1は、既知の漏斗部12の容積を示す。Rhは、粉体種別に応じた陥没径を示す。l1は、第1変位計5aが測定する第1距離の測定値を示す。l2は、第2変位計5bが測定する第2距離の測定値を示す。 V1 indicates the volume of the known funnel portion 12. Rh indicates the depression diameter corresponding to the type of powder. l1 indicates the measured value of the first distance measured by the first displacement meter 5a. l2 indicates the measured value of the second distance measured by the second displacement meter 5b.
 図10に示すように、粉体の表面形状が山形状である場合、図中の直線SL1は、第1距離l1の測定位置を原点とするxy座標系において、下記の式(1)によって表すことができる。
Figure JPOXMLDOC01-appb-M000001
As shown in FIG. 10, when the surface shape of the powder is mountain-shaped, the straight line SL1 in the drawing is expressed by the following formula (1) in the xy coordinate system with the measurement position of the first distance l1 as the origin. be able to.
Figure JPOXMLDOC01-appb-M000001
 また、直線SL2は下記の式(2)によって表すことができる。
Figure JPOXMLDOC01-appb-M000002
Also, the straight line SL2 can be expressed by the following equation (2).
Figure JPOXMLDOC01-appb-M000002
 また、直線SL3は下記の式(3)によって表すことができる。
Figure JPOXMLDOC01-appb-M000003
Also, the straight line SL3 can be expressed by the following equation (3).
Figure JPOXMLDOC01-appb-M000003
 また、直線SL2,SL3の交点をP(xp,yp)とすると、xp,ypは下記の式(4)によって表すことができる。
Figure JPOXMLDOC01-appb-M000004
Also, if the intersection point of the straight lines SL2 and SL3 is P(xp, yp), xp and yp can be expressed by the following equation (4).
Figure JPOXMLDOC01-appb-M000004
 これを前提としたうえで、まず、図10の場合における貯蔵タンク10内の粉体全体の体積Vmouは下記の式(5)で求めることができる。
Figure JPOXMLDOC01-appb-M000005
On the premise of this, first, the volume Vmou of the entire powder in the storage tank 10 in the case of FIG. 10 can be obtained by the following formula (5).
Figure JPOXMLDOC01-appb-M000005
 そして、円錐部の体積Vaは、上記の式(1)~(4)を利用し、下記の式(6)によって求めることができる。
Figure JPOXMLDOC01-appb-M000006
Then, the volume Va of the conical portion can be obtained by the following formula (6) using the above formulas (1) to (4).
Figure JPOXMLDOC01-appb-M000006
 また、円柱部の体積Vbは、下記の式(7)によって求めることができる。
Figure JPOXMLDOC01-appb-M000007
Also, the volume Vb of the cylindrical portion can be obtained by the following formula (7).
Figure JPOXMLDOC01-appb-M000007
 そして、式(6),(7)による算出結果を上記の式(5)に代入すれば、図10の場合の粉体の体積Vmouを算出することができる。 Then, the volume Vmou of the powder in the case of FIG. 10 can be calculated by substituting the calculation results from the equations (6) and (7) into the above equation (5).
 次に、図11に示すように、粉体の表面形状がすり鉢形状である場合、図中の直線SL1は、上記の式(1)によって、また直線SL2は、上記の式(2)によって表すことができる。 Next, as shown in FIG. 11, when the surface shape of the powder is mortar-shaped, the straight line SL1 in the figure is represented by the above equation (1), and the straight line SL2 is represented by the above equation (2). be able to.
 また、直線SL3は下記の式(8)によって表すことができる。
Figure JPOXMLDOC01-appb-M000008
Also, the straight line SL3 can be represented by the following equation (8).
Figure JPOXMLDOC01-appb-M000008
 また、直線SL2,SL3の交点をP(xp,yp)とすると、xp,ypは下記の式(9)によって表すことができる。
Figure JPOXMLDOC01-appb-M000009
Also, if the intersection point of the straight lines SL2 and SL3 is P(xp, yp), xp and yp can be expressed by the following equation (9).
Figure JPOXMLDOC01-appb-M000009
 これを前提としたうえで、図11の場合における貯蔵タンク10内の粉体全体の体積Vmorは下記の式(10)で求めることができる。
Figure JPOXMLDOC01-appb-M000010
Based on this assumption, the volume Vmor of the entire powder in the storage tank 10 in the case of FIG. 11 can be obtained by the following formula (10).
Figure JPOXMLDOC01-appb-M000010
 そして、円錐部の体積Vaは、上記の式(1),(2),(8),(9)を利用し、下記の式(11)によって求めることができる。
Figure JPOXMLDOC01-appb-M000011
The volume Va of the conical portion can be obtained by the following formula (11) using the above formulas (1), (2), (8) and (9).
Figure JPOXMLDOC01-appb-M000011
 また、円柱部の体積Vbは、下記の式(12)によって求めることができる。
Figure JPOXMLDOC01-appb-M000012
Also, the volume Vb of the cylindrical portion can be obtained by the following formula (12).
Figure JPOXMLDOC01-appb-M000012
 そして、式(11),(12)による算出結果を上記の式(10)に代入すれば、図11の場合の粉体の体積Vmorを算出することができる。 Then, by substituting the calculation results from the equations (11) and (12) into the above equation (10), the powder volume Vmor in the case of FIG. 11 can be calculated.
 次に、図12に示すように、粉体の表面形状が陥没形状である場合、図中の直線SL3は、上記の式(8)によって表すことができる。 Next, as shown in FIG. 12, when the surface shape of the powder is a concave shape, the straight line SL3 in the figure can be expressed by the above formula (8).
 また、直線SL4は下記の式(13)によって表すことができる。
Figure JPOXMLDOC01-appb-M000013
Also, the straight line SL4 can be expressed by the following equation (13).
Figure JPOXMLDOC01-appb-M000013
 また、直線SL3,SL4の交点をQ(xq,yq)とすると、xq,yqは下記の式(14)によって表すことができる。
Figure JPOXMLDOC01-appb-M000014
Also, if the intersection of the straight lines SL3 and SL4 is Q(xq, yq), xq and yq can be expressed by the following equation (14).
Figure JPOXMLDOC01-appb-M000014
 これを前提としたうえで、図12の場合における貯蔵タンク10内の粉体全体の体積Vdepは下記の式(15)で求めることができる。
Figure JPOXMLDOC01-appb-M000015
Based on this assumption, the volume Vdep of the entire powder in the storage tank 10 in the case of FIG. 12 can be obtained by the following formula (15).
Figure JPOXMLDOC01-appb-M000015
 そして、陥没部の体積Vcは、上記の式(8),(13),(14)を利用し、下記の式(16)によって求めることができる。
Figure JPOXMLDOC01-appb-M000016
Then, the volume Vc of the depressed portion can be obtained by the following equation (16) using the above equations (8), (13) and (14).
Figure JPOXMLDOC01-appb-M000016
 そして、式(16)による算出結果を上記の式(15)に代入すれば、図12の場合の粉体の体積Vdepを算出することができる。 Then, the volume Vdep of the powder in the case of FIG. 12 can be calculated by substituting the calculation result of the formula (16) into the above formula (15).
 次に、第2距離l2を測定する第2変位計5bの取り付け角度θcの決定方法について説明する。図13は、第2距離l2を測定する第2変位計5bの取り付け角度θcの決定方法の説明図である。 Next, a method of determining the mounting angle θc of the second displacement meter 5b for measuring the second distance l2 will be described. FIG. 13 is an explanatory diagram of a method of determining the mounting angle θc of the second displacement meter 5b for measuring the second distance l2.
 図13に示すように、在庫量算出システム1では、第2距離l2を測定する第2変位計5bの取り付け角度θcを調整することで、測定したい上限距離Lmaxを決定することができる。 As shown in FIG. 13, in the inventory quantity calculation system 1, the upper limit distance Lmax to be measured can be determined by adjusting the attachment angle θc of the second displacement meter 5b that measures the second distance l2.
 具体的には、図13に示すように、第2変位計5bが発信する測定波が貯蔵タンク10の側面に当たる点が上限距離Lmaxとなる。このとき、測定下限距離Lminは、測定波が陥没の影響受けない「Lmin=Rh*tan(θc)」となる。 Specifically, as shown in FIG. 13, the point at which the measurement wave emitted by the second displacement gauge 5b hits the side surface of the storage tank 10 is the upper limit distance Lmax. At this time, the lower measurement limit distance Lmin is "Lmin=Rh*tan(θc)" in which the measurement wave is not affected by the depression.
 なお、図13では、漏斗部12の上端を測定上限と示しているが、漏斗部12に測定上限距離を設定してもよい。 Although FIG. 13 shows the upper end of the funnel portion 12 as the upper limit of measurement, the upper limit of measurement distance may be set in the funnel portion 12 .
 上述してきたように、実施形態に係る在庫量算出装置100は、第1変位計5aと、第2変位計5bと、算出部102cとを備える。第1変位計5aは、貯蔵タンク10の上部に設けられ、貯蔵タンク10に収容された粉体表面の中心部までの距離である第1距離l1を測定波によって垂直方向に測定可能に設けられる。第2変位計5bは、上記垂直方向に対し、所定の角度θcを付けた上記粉体表面までの距離である第2距離l2を測定波によって測定可能に設けられる。算出部102cは、第1変位計5aの測定結果、第2変位計5bの測定結果および貯蔵タンク10に収容される粉体の種別に基づいて、上記粉体表面の表面形状が陥没形状である場合を含む粉体の在庫量を算出する。 As described above, the inventory quantity calculation device 100 according to the embodiment includes the first displacement gauge 5a, the second displacement gauge 5b, and the calculation unit 102c. The first displacement meter 5a is provided at the top of the storage tank 10, and is provided so as to be able to measure a first distance l1, which is the distance to the center of the surface of the powder stored in the storage tank 10, in the vertical direction by the measurement wave. . The second displacement gauge 5b is provided so as to be able to measure a second distance l2, which is the distance to the powder surface at a predetermined angle θc with respect to the vertical direction, by means of the measurement wave. Based on the measurement result of the first displacement gauge 5a, the measurement result of the second displacement gauge 5b, and the type of powder stored in the storage tank 10, the calculation unit 102c determines that the surface shape of the powder surface is a depressed shape. Calculate the powder inventory, including the case.
 したがって、実施形態に係る在庫量算出装置100によれば、在庫量の算出精度を向上させることができる。 Therefore, according to the inventory amount calculation device 100 according to the embodiment, it is possible to improve the calculation accuracy of the inventory amount.
 また、ユーザは、在庫量算出装置100が出力する在庫量を確認することで、粉体の投入を計画または指示することが可能となり、従来、フィールドに設置された実タンクの在庫量を目視点検する在庫管理から大きく労力を省くことが可能となる。また、粉体が排出されないおそれのある陥没を認識でき、速やかな対策を行うことが可能となる。 In addition, by checking the inventory amount output by the inventory amount calculation device 100, the user can plan or instruct the addition of powder. It is possible to greatly save labor from inventory management to be done. In addition, it is possible to recognize depressions that may prevent the powder from being discharged, and to take prompt countermeasures.
 なお、上述した実施形態では、1つの貯蔵タンク10につき、在庫量を算出する場合を例に挙げたが、この限りではない。たとえば、在庫量算出装置100は、ネットワークを介して複数の貯蔵タンク10を統合するサーバ装置として構成されてもよい。そして、かかる場合に、算出部102cは、複数の貯蔵タンク10についての第1距離l1および第2距離l2を取得し、取得した貯蔵タンク10ごとの第1距離l1および第2距離l2に基づいて貯蔵タンク10それぞれの粉体の在庫量を算出するようにしてもよい。 In addition, in the above-described embodiment, the case where the inventory amount is calculated for one storage tank 10 was taken as an example, but this is not the only option. For example, the inventory quantity calculation device 100 may be configured as a server device that integrates a plurality of storage tanks 10 via a network. In such a case, the calculation unit 102c acquires the first distance l1 and the second distance l2 for the plurality of storage tanks 10, and based on the acquired first distance l1 and the second distance l2 for each storage tank 10, The amount of powder in stock in each of the storage tanks 10 may be calculated.
 さらなる効果や変形例は、当業者によって容易に導き出すことができる。このため、本発明のより広範な態様は、以上のように表しかつ記述した特定の詳細および代表的な実施形態に限定されるものではない。したがって、添付の請求の範囲およびその均等物によって定義される総括的な発明の概念の精神または範囲から逸脱することなく、様々な変更が可能である。 Further effects and modifications can be easily derived by those skilled in the art. Therefore, the broader aspects of the invention are not limited to the specific details and representative embodiments so shown and described. Accordingly, various changes may be made without departing from the spirit or scope of the general inventive concept defined by the appended claims and equivalents thereof.
   1  在庫量算出システム
   3  入力部
   5  測定部
   5a 第1変位計
   5b 第2変位計
   7  出力部
  10  貯蔵タンク
  11  サイロ部
  12  漏斗部
  13  上面部
  13a 開口部
 100  在庫量算出装置
 101  記憶部
 101a タンク情報
 101b 粉体別情報DB
 101c 算出式情報
 102  制御部
 102a 設定部
 102b 取得部
 102c 算出部
 102d 検知部
 102e 通知部
1 inventory calculation system 3 input unit 5 measurement unit 5a first displacement gauge 5b second displacement gauge 7 output unit 10 storage tank 11 silo unit 12 funnel unit 13 upper surface unit 13a opening 100 inventory calculation device 101 storage unit 101a tank information 101b Information DB by powder
101c calculation formula information 102 control unit 102a setting unit 102b acquisition unit 102c calculation unit 102d detection unit 102e notification unit

Claims (8)

  1.  貯蔵タンクの上部に設けられ、前記貯蔵タンクに収容された粉体表面の中心部までの距離である第1距離を測定波によって垂直方向に測定可能に設けられた第1変位計と、
     前記垂直方向に対し、所定の角度を付けた前記粉体表面までの距離である第2距離を測定波によって測定可能に設けられた第2変位計と、
     前記第1変位計の測定結果、前記第2変位計の測定結果および前記貯蔵タンクに収容される粉体の種別に基づいて、前記粉体表面の表面形状が陥没形状である場合を含む前記粉体の在庫量を算出する算出部と
     を備えることを特徴とする在庫量算出装置。
    a first displacement gauge provided in the upper part of the storage tank and capable of vertically measuring a first distance, which is the distance to the center of the surface of the powder contained in the storage tank, by means of a measurement wave;
    a second displacement meter capable of measuring a second distance, which is a distance to the powder surface at a predetermined angle with respect to the vertical direction, by means of a measurement wave;
    Based on the measurement result of the first displacement gauge, the measurement result of the second displacement gauge, and the type of powder stored in the storage tank, the powder including the case where the surface shape of the powder surface is a depressed shape An inventory amount calculation device, comprising: a calculation unit that calculates an inventory amount of bodies.
  2.  前記算出部は、
     前記粉体の種別に応じた安息角および陥没径に基づいて前記粉体の在庫量を算出する
     ことを特徴とする請求項1に記載の在庫量算出装置。
    The calculation unit
    The inventory amount calculation device according to claim 1, wherein the inventory amount of the powder is calculated based on the repose angle and depression diameter corresponding to the type of the powder.
  3.  前記第1変位計によって測定された前記第1距離と、前記第1変位計から前記貯蔵タンクの下部に設けられた前記粉体の排出口までの距離がほぼ等しい場合に、在庫を排出できないおそれのある陥没が発生したことを検知する検知部
     をさらに備えることを特徴とする請求項1に記載の在庫量算出装置。
    When the first distance measured by the first displacement gauge and the distance from the first displacement gauge to the powder discharge port provided at the bottom of the storage tank are substantially equal, there is a risk that the inventory cannot be discharged. 2. The inventory amount calculation device according to claim 1, further comprising a detection unit that detects that a certain depression has occurred.
  4.  前記算出部は、
     前記表面形状が山形状である場合、および、前記表面形状がすり鉢形状である場合の前記粉体の在庫量を算出する
     ことを特徴とする請求項1に記載の在庫量算出装置。
    The calculation unit
    The inventory amount calculation device according to claim 1, wherein the inventory amount of the powder is calculated when the surface shape is a mountain shape and when the surface shape is a mortar shape.
  5.  前記算出部は、
     前記粉体の種別および前記表面形状に応じた算出式を用いて前記粉体の在庫量を算出する
     ことを特徴とする請求項1に記載の在庫量算出装置。
    The calculation unit
    The inventory amount calculation device according to claim 1, wherein the inventory amount of the powder is calculated using a calculation formula corresponding to the type of the powder and the surface shape.
  6.  前記算出部は、
     複数の前記貯蔵タンクについての前記第1距離および前記第2距離を取得し、前記第1距離および前記第2距離に基づいて前記貯蔵タンクそれぞれの前記粉体の在庫量を算出する
     ことを特徴とする請求項1に記載の在庫量算出装置。
    The calculation unit
    Obtaining the first distance and the second distance for a plurality of the storage tanks, and calculating the inventory amount of the powder in each of the storage tanks based on the first distance and the second distance. The inventory amount calculation device according to claim 1.
  7.  前記粉体は、マッシュ系を含む飼料である
     ことを特徴とする請求項1~6のいずれか一つに記載の在庫量算出装置。
    The inventory quantity calculating device according to any one of claims 1 to 6, wherein the powder is feed containing mash.
  8.  貯蔵タンクの上部に設けられ、前記貯蔵タンクに収容された粉体表面の中心部までの距離である第1距離を測定波によって垂直方向に測定可能に設けられた第1変位計と、前記垂直方向に対し、所定の角度を付けた前記粉体表面までの距離である第2距離を測定波によって測定可能に設けられた第2変位計とを有する在庫量算出装置が実行する在庫量算出方法であって、
     前記第1変位計の測定結果、前記第2変位計の測定結果および前記貯蔵タンクに収容される粉体の種別に基づいて、前記粉体表面の表面形状が陥没形状である場合を含む前記粉体の在庫量を算出する算出工程
     を含むことを特徴とする在庫量算出方法。
    a first displacement gauge provided on the top of a storage tank and capable of measuring a first distance, which is a distance to the center of the surface of the powder contained in the storage tank, in a vertical direction by means of a measurement wave; A method of calculating an inventory quantity executed by an inventory quantity calculating device having a second displacement gauge provided so as to be able to measure a second distance, which is a distance to the surface of the powder at a predetermined angle with respect to a direction, by means of a measuring wave. and
    Based on the measurement result of the first displacement gauge, the measurement result of the second displacement gauge, and the type of powder stored in the storage tank, the powder including the case where the surface shape of the powder surface is a depressed shape An inventory amount calculation method, comprising: a calculation step of calculating an inventory amount of bodies.
PCT/JP2022/038931 2021-11-01 2022-10-19 Inventory calculating device and inventory calculating method WO2023074497A1 (en)

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Citations (4)

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Publication number Priority date Publication date Assignee Title
JP2005147847A (en) * 2003-11-14 2005-06-09 Mitsubishi Heavy Ind Ltd Method and instrument for measuring ash level in ash fusion furnace hopper
JP2010196027A (en) * 2009-02-27 2010-09-09 Nippon Steel Engineering Co Ltd Method of measuring coke level in coke dry quenching facility
US20190107427A1 (en) * 2017-10-06 2019-04-11 Vega Grieshaber Kg Radar fill level measurement device comprising radar chips on different planes of a circuit board
US20210140811A1 (en) * 2017-06-08 2021-05-13 Joint Stock Company "Limaco" Radar level gauge for measuring the volume of bulk products in tanks

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005147847A (en) * 2003-11-14 2005-06-09 Mitsubishi Heavy Ind Ltd Method and instrument for measuring ash level in ash fusion furnace hopper
JP2010196027A (en) * 2009-02-27 2010-09-09 Nippon Steel Engineering Co Ltd Method of measuring coke level in coke dry quenching facility
US20210140811A1 (en) * 2017-06-08 2021-05-13 Joint Stock Company "Limaco" Radar level gauge for measuring the volume of bulk products in tanks
US20190107427A1 (en) * 2017-10-06 2019-04-11 Vega Grieshaber Kg Radar fill level measurement device comprising radar chips on different planes of a circuit board

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