WO2023071937A1 - 一种摩擦焊式组装快速加热冷却板 - Google Patents

一种摩擦焊式组装快速加热冷却板 Download PDF

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Publication number
WO2023071937A1
WO2023071937A1 PCT/CN2022/126707 CN2022126707W WO2023071937A1 WO 2023071937 A1 WO2023071937 A1 WO 2023071937A1 CN 2022126707 W CN2022126707 W CN 2022126707W WO 2023071937 A1 WO2023071937 A1 WO 2023071937A1
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plate
upper cover
lower base
cooling
side plate
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PCT/CN2022/126707
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English (en)
French (fr)
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WO2023071937A9 (zh
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张艳琛
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张艳琛
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Publication of WO2023071937A1 publication Critical patent/WO2023071937A1/zh
Publication of WO2023071937A9 publication Critical patent/WO2023071937A9/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D31/00—Other cooling or freezing apparatus

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  • the utility model discloses a friction welding type assembled rapid heating and cooling plate, which uses a fluid medium to exchange heat and cold.
  • the heating and cooling plate is a working equipment that realizes the transfer of cold and heat between two or more fluids at different temperatures. It is to transfer the fluid with a higher temperature to the product to be heated through the heating plate, so that the product reaches the production process conditions.
  • the current heating and cooling plates on the market cannot achieve better heat transfer area efficiency based on the traditional technical structure, thus resulting in low production efficiency of production enterprises and solving the problem of enterprises improving production efficiency and reducing costs.
  • the utility model discloses a fast heating and cooling plate assembled by friction welding, so as to solve the above problems.
  • the utility model discloses a friction welding type assembled rapid heating and cooling plate, an upper cover A, a lower bottom JB, an upper cover C, a lower bottom JD, an upper Cover E, lower base JF, upper cover G, lower base JH, upper cover I, lower base J, front side panel, rear side panel, left side panel, right side panel, steam intake hole, steam drain hole , Cooling water inlet hole, cooling drain hole, drain hole in the cavity, after the friction welding seam welding is completed, use the flow channel opening plug to block the unused hole positions, forming the cavity flow channel in the cavity, and the combination of the plate structure in the cavity Made of rapid heating and cooling plate.
  • the side plate, left side plate, and right side plate are assembled with fixing tools and welded at the friction weld seam by friction stir welding to form a sheet structure in the inner cavity, and between the right side plate and the left side plate
  • the steam drainage holes are opened at intervals to penetrate to form the flow channel in the cavity, and the long holes are opened on the right side plate to form the steam inlet hole, the cooling water inlet hole, the cooling drainage hole and the cavity drainage hole, and the flow channel opening is used to plug
  • the head is blocked without holes, and it becomes a heating and cooling plate with a complete flow channel in and out.
  • a friction welding type assembled rapid heating and cooling plate has dense sheets in the structure, which can quickly absorb and exchange heat for cold and hot fluids.
  • a friction welding type assembled rapid heating and cooling plate is a closed system, which is formed by friction welding, and the strength of the welding point is more than 85% of the base metal, which can withstand the great external force of steam .
  • a friction welding type assembly rapid heating and cooling plate the heat-absorbing cooling sheet in the cavity is an upper cover plate and a lower bottom plate J-type plug-in structure, this structure can increase the density of the sheet, Increase the heat transfer area.
  • a friction welding type assembled rapid heating and cooling plate the assembled structure has concave and convex design to facilitate assembly, and prevent the high temperature overflow effect of friction welding during welding.
  • the utility model has the beneficial effects that: the utility model provides a friction welding type assembly rapid heating and cooling plate, and the plate structure design in the cavity under the application of the friction welding process can solve the problem of For a long time, due to the problem that the conversion efficiency of the traditional heating and cooling plate is too low or the strength of the heating plate is not high, this utility model can help customers improve the conversion efficiency of heat energy and increase the speed of production.
  • Fig. 1 is the structural representation of the utility model
  • Fig. 2 is the schematic diagram of structural decomposition of the utility model
  • Fig. 3 is a schematic diagram of the upper cover plate A of the present invention.
  • Fig. 4 is a schematic diagram of the lower base plate JB of the present invention.
  • Fig. 5 is a schematic diagram of the upper cover plate C of the present invention.
  • Fig. 6 is a schematic diagram of the JD of the lower floor of the utility model
  • Fig. 7 is a schematic diagram of the upper cover plate E of the present invention.
  • Fig. 8 is a schematic diagram of the lower floor JF of the utility model
  • Fig. 9 is a schematic diagram of the upper cover G of the utility model.
  • Figure 10 is a schematic diagram of the utility model lower base JH
  • Fig. 11 is a schematic diagram of upper cover plate 1 of the present utility model
  • Fig. 12 is a schematic diagram of the lower base plate J of the present invention.
  • Figure 13 is a schematic diagram of the front side panel of the utility model
  • Figure 14 is a schematic diagram of the rear side panel of the utility model
  • Fig. 15 is a schematic diagram of the left panel of the utility model
  • Fig. 16 is a schematic diagram of the right panel of the present invention.
  • the utility model discloses a technical solution: a friction welding type assembled rapid heating and cooling plate, upper cover plate A1, lower base plate JB2, upper cover plate C3, lower base plate JD4, upper cover plate E5, Lower base plate JF6, upper cover plate G7, lower base plate JH8, upper cover plate I9, lower base plate J10, front side plate 11, rear side plate 12, left side plate 13, right side plate 14, steam intake hole 15, steam drainage Hole 16, cooling water inlet hole 17, cooling drain hole 18, cavity drain hole 19, after the friction welding seam 22 is welded, use the flow channel opening plug 23 to block the unused hole position, forming the cavity hole flow channel 20 , and the rapid heating and cooling plate formed by the sheet structure 21 in the cavity.
  • This kind of friction welding assembly rapidly heats and cools the plate. After welding and assembly, drilling and tapping are completed, the external holes with cold and heat sources entering and exiting are formed, and the internal hole flow channels and sheet gaps are connected. With heat-absorbing and cooling plates, hot and cold fluid enters the cavity through the holes, absorbs heat and cools quickly through the plates, and performs rapid heat exchange in the heating plate.
  • the utility model has the following advantages: the friction welding type assembly of the utility model quickly heats and cools the cooling plate, because there are large-area heat exchange sheets when exchanging heat, it solves most of the tube-hole heating on the market. Plate, due to the small heat transfer area, the problem of low heat exchange efficiency is formed, and the problem of low strength after welding of assembled heating plate or traditional welding heating plate is solved.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Optics & Photonics (AREA)
  • Pressure Welding/Diffusion-Bonding (AREA)

Abstract

一种摩擦焊式组装快速加热冷却板，主要由上盖板、下底板、左侧板（13）、右侧板（14）、前侧板（11）、后侧板（12）焊接组成。在后侧板（12）的面上有蒸汽进汽孔（15）、腔内排水孔（19）、冷却进出水孔（17和18）,在左侧板（13）、右侧板（14）上有蒸汽排水孔（16）,组装成的结构内有加热及冷却的密集页片结构（21）,可进行快速的冷热传导交换，并在结构内有加热冷却流道。摩擦焊式组装快速加热冷却板能快速地进行热交换，减少一般加热冷却板的传热效率不高或结构强度不大的问题。

Description

一种摩擦焊式组装快速加热冷却板 技术领域
实用新型公开了一种摩擦焊式组装快速加热冷却板，用流体介质需冷热交换的加热板。
背景技术
加热冷却板是一种在不同温度的两种或两种以上流体间实现冷热量传递的工作设备，是使温度较高的流体经加热板传递给需加热的产品，使产品达到生产工艺条件的需要，，目前市面上的加热冷却板在传统的技术结构上无法达到更佳的换热面积效率，因此造成生产企业生产效率低，解决企业提高生产效率减低成本的问题。
实用新型内容
实用新型公开了一种摩擦焊式组装快速加热冷却板，从而解决上述问题。
为了解决上述技术问题，本实用新型提供了如下的技术方案：实用新型公开了一种摩擦焊式组装快速加热冷却板，上盖板A，下底板JB，上盖板C，下底板JD，上盖板E，下底板JF，上盖板G，下底板JH，上盖板I，下底板J，前侧板，后侧板，左侧板，右侧板，蒸汽进气孔，蒸汽排水孔，冷却进水孔，冷却排水孔，腔内排水孔，经摩擦焊缝焊接完成后，用流道开孔堵头堵住不用孔位，形成腔内孔流道，及腔内页片结构组合而成的快速加热冷却板。上盖板A，下底板JB，上盖板C，下底板JD，上盖板E，下底板JF，上盖板G，下底板JH，上盖板I，下底板J，前侧板，后侧板，左侧板，右侧板，用固定制具组装后，用搅拌摩擦焊在摩擦焊缝处焊接而成，形成内部腔内页片结构，并在侧面右侧板和左侧板之间开蒸汽排水孔，穿透形成腔内孔流道，在并右侧板上开长孔形成蒸汽进气孔、冷却进水孔、冷却排水孔和腔内排水孔，用流道开孔堵头堵住不用孔位，成为完整流道进出的加热冷却板。
将上盖板和下底板J上下组合，再拼装前后左右面侧板，用搅拌摩擦焊接完成，在后侧板及左右侧板面上钻蒸汽进气孔，蒸汽排水孔，冷却进水孔，冷却排水孔，腔内排水孔及开螺纹，焊装开孔完成后，腔体内部形成一个有页片结构的孔位流道，冷热流体进入腔内可快速被页片式结构壁面吸收传导，进行快速的加热冷却。
作为本实用新型的优选技术方案，一种摩擦焊式组装快速加热冷却板，结构中有密集页片可为冷热流体快速吸收换热。
作为本实用新型的优选技术方案，一种摩擦焊式组装快速加热冷却板属闭式系统，经摩擦焊接而成，焊接点强度有母材85％以上，可承受极大的蒸汽对外的历力。
作为本实用新型的优选技术方案，一种摩擦焊式组装快速加热冷却板，腔内的吸热冷却页片是上盖板和下底板J对插式结构，此结构可加大页片密度，增加换热面积。
作为本实用新型的优选技术方案，一种摩擦焊式组装快速加热冷却板，组装的结构都有凹凸设计方便组装，并防止焊接时摩擦焊的高温溢流作用。
与现有技术相比，本实用新型的有益效果是：本实用新型提供了一种摩擦焊式组装快速加热冷却板，在应用摩擦焊的加工工艺下的腔内的页片结构设计，可解决一直以来，因传统加热冷却板的转换效率过低或加热板强度不高的问题，因此本实用新型除可以帮助客户提高热能的转化效率，提高生产的速度。
附图说明
附图用来提供对本实用新型的进一步理解，并且构成说明书的一部分，与本实用新型的实施案例一于解释本实用新型，并不构成对本实用新型的限制。在附图中：
图1为本实用新型结构示意图；
图2为本实用新型结构分解示意图；
图3为本实用新型上盖板A示意图；
图4为本实用新型下底板JB示意图；
图5为本实用新型上盖板C示意图；
图6为本实用新型下底板JD示意图；
图7为本实用新型上盖板E示意图；
图8为本实用新型下底板JF示意图；
图9为本实用新型上盖板G示意图；
图10为本实用新型下底板JH示意图
图11为本实用新型上盖板I示意图；
图12为本实用新型下底板J示意图；
图13为本实用新型前侧板示意图；
图14为本实用新型后侧板示意图；
图15为本实用新型左侧板示意图；
图16为本实用新型右侧板示意图。
图中：1上盖板A，2下底板JB，3上盖板C，4下底板JD，5上盖板E，6下底板JF，7上盖板G，8下底板JH，9上盖板I，10下底板J，11前侧板，12后侧板，13左侧板，14右侧板，15蒸汽进气孔，16蒸汽排水孔，17冷却进水孔，18冷却排水孔，19腔内排水孔，20腔内孔流道，21腔内页片结构22摩擦焊缝23流道开孔堵头。
具体实施方式
下面将结合本实用新型实施例中的附图，对本实用新型实施例中的技术方案进行清楚、 完整地描述，显然，所描述的实施例，仅仅是本实用新型一部分实施例，而不是全部的实施例，基于本实用新型中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本实用新型保护的范围。
请参阅图1-16，本实用新型公开一种技术方案：一种摩擦焊式组装快速加热冷却板，上盖板A1，下底板JB2，上盖板C3，下底板JD4，上盖板E5，下底板JF6，上盖板G7，下底板JH8，上盖板I9，下底板J10，前侧板11，后侧板12，左侧板13，右侧板14，蒸汽进气孔15，蒸汽排水孔16，冷却进水孔17，冷却排水孔18，腔内排水孔19，经摩擦焊缝22焊接完成后，用流道开孔堵头23堵住不用孔位，形成腔内孔流道20，及腔内页片结构21组合而成的快速加热冷却板。上盖板A1，下底板JB2，上盖板C3，下底板JD4，上盖板E5，下底板JF6，上盖板G7，下底板JH8，上盖板I9，下底板J10，前侧板11，后侧板12，左侧板13，右侧板14，用固定制具组装后，用搅拌摩擦焊在摩擦焊缝22处焊接而成，形成内部腔内页片结构21，并在侧面右侧板14和左侧板13之间开蒸汽排水孔16，穿透形成腔内孔流道20，在并右侧板14上开长孔形成蒸汽进气孔15、冷却进水孔17、冷却排水孔18和腔内排水孔19，用流道开孔堵头23堵住不用孔位，成为完整流道进出的加热冷却板。
本实用新型的工作原理：
1.此一种摩擦焊式组装快速加热冷却板，焊接组装，开孔并丝攻螺纹完成后，形成外部有冷热源进出的孔位，连接内部的孔位流道及页片式间隙的吸热降温的页片，冷热流体经孔位进入腔体内部，经页片快速吸热及降温，在加热板中进行快速换热。
本实用新型具有以下优点：本实用新型此一种摩擦焊式组装快速加热冷却板，对热交换时因有大面积的交换热页片，解决了目前市面上大部份使用管孔式的加热板，因导热面积小而形成换热效率不高的问题，并解决，组装式加热板或传统焊接加热板焊接后强度不高的问题。
最后应说明的是：以上所述仅为本实用新型的优选实施例而已，并不用于限制本实用新型，尽管参照前述实施例对本实用新型进行了详细的说明，对于本领域的技术人员来说，其依然可以对前述各实施例，所记载的技术方案进行修改，或者对其中部分技术特征进行等同替换，凡在本实用新型的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本实用新型的保护范围之内。

Claims (5)

  1. 一种摩擦焊式组装快速加热冷却板，其特征在于，上盖板A，下底板JB，上盖板C，下底板JD，上盖板E，下底板JF，上盖板G，下底板JH，上盖板I，下底板J，前侧板，后侧板，左侧板，右侧板，蒸汽进气孔，蒸汽排水孔，冷却进水孔，冷却排水孔，腔内排水孔，经摩擦焊缝焊接完成后，用流道开孔堵头堵住不用孔位，形成腔内孔流道，及腔内页片结构组合而成的快速加热冷却板。
  2. 根据权利要求1本实用新型所述的一种摩擦焊式组装快速加热冷却板，其特征在于，上盖板A，下底板JB，上盖板C，下底板JD，上盖板E，下底板JF，上盖板G，下底板JH，上盖板I，下底板J，前侧板，后侧板，左侧板，右侧板，用固定制具组装后，用搅拌摩擦焊在摩擦焊缝处焊接而成，形成内部腔内页片结构，并在侧面右侧板和左侧板之间开蒸汽排水孔，穿透形成腔内孔流道，在并右侧板上开长孔形成蒸汽进气孔、冷却进水孔、冷却排水孔和腔内排水孔，用流道开孔堵头堵住不用孔位，成为完整流道进出的加热冷却板。
  3. 根据权利要求2本实用新型所述的一种摩擦焊式组装快速加热冷却板，其特征在于，焊接组装完成后腔体内部为密集页片式结构，加热冷却流体经外侧的蒸汽进气孔，蒸汽排水孔，冷却进水孔，冷却排水孔，腔内排水孔进出，流体经过腔体内的腔内页片结构及腔内孔流道，由腔内页片结构快速的进行加热冷却。
  4. 根据权利要求3本实用新型所述的一种摩擦焊式组装快速加热冷却板，其特征在于，上盖板A，下底板JB，上盖板C，下底板JD，上盖板E，下底板JF，上盖板G，下底板JH，上盖板I，下底板J为页片式对插式贴合结构。
  5. 根据权利要求4本实用新型所述的一种摩擦焊式组装快速加热冷却板，其特征在于，前侧板，后侧板，左侧板，右侧板有外凸设计，在上盖板A，下底板JB，上盖板C，下底板JD，上盖板E，下底板JF，上盖板G，下底板JH，上盖板I，下底板J则有内凹设计，此设计在用固定制具组装完成后，用搅拌摩擦焊在摩擦焊缝处焊接而成。
PCT/CN2022/126707 2020-11-02 2022-10-21 一种摩擦焊式组装快速加热冷却板 WO2023071937A1 (zh)

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CN202122562751.0U CN216204669U (zh) 2020-11-02 2021-10-25 一种摩擦焊式组装快速加热冷却板
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CN112284035A (zh) * 2020-11-02 2021-01-29 张艳琛 一种摩擦焊式组装快速加热冷却板
CN216204669U (zh) * 2020-11-02 2022-04-05 张艳琛 一种摩擦焊式组装快速加热冷却板

Patent Citations (2)

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CN112284035A (zh) * 2020-11-02 2021-01-29 张艳琛 一种摩擦焊式组装快速加热冷却板
CN216204669U (zh) * 2020-11-02 2022-04-05 张艳琛 一种摩擦焊式组装快速加热冷却板

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