WO2023060830A1 - Stator structure, electric motor structure, compressor structure, and refrigeration apparatus - Google Patents

Stator structure, electric motor structure, compressor structure, and refrigeration apparatus Download PDF

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Publication number
WO2023060830A1
WO2023060830A1 PCT/CN2022/080154 CN2022080154W WO2023060830A1 WO 2023060830 A1 WO2023060830 A1 WO 2023060830A1 CN 2022080154 W CN2022080154 W CN 2022080154W WO 2023060830 A1 WO2023060830 A1 WO 2023060830A1
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WO
WIPO (PCT)
Prior art keywords
stator
groove
stator core
core
slot
Prior art date
Application number
PCT/CN2022/080154
Other languages
French (fr)
Chinese (zh)
Inventor
李宏涛
于岚
邱小华
Original Assignee
广东美芝制冷设备有限公司
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Filing date
Publication date
Application filed by 广东美芝制冷设备有限公司 filed Critical 广东美芝制冷设备有限公司
Publication of WO2023060830A1 publication Critical patent/WO2023060830A1/en

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/14Stator cores with salient poles
    • H02K1/146Stator cores with salient poles consisting of a generally annular yoke with salient poles
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • H02K1/27Rotor cores with permanent magnets
    • H02K1/2706Inner rotors
    • H02K1/272Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis
    • H02K1/274Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K2213/00Specific aspects, not otherwise provided for and not covered by codes H02K2201/00 - H02K2211/00
    • H02K2213/03Machines characterised by numerical values, ranges, mathematical expressions or similar information

Definitions

  • the present application relates to the technical field of motors, in particular, to a stator structure, a motor structure, a compressor structure and a refrigeration device.
  • the current motor often produces noise due to improper design during operation, especially the high-frequency noise of the modulation wave of the input current is particularly obvious.
  • This application aims to solve at least one of the technical problems existing in the prior art or related art.
  • the embodiment of the first aspect of the present application provides a stator structure.
  • the embodiment of the second aspect of the present application provides a motor structure.
  • the embodiment of the third aspect of the present application provides a compressor structure.
  • the embodiment of the fourth aspect of the present application provides a refrigeration device.
  • the embodiment of the first aspect of the present application provides a stator structure, including: a stator core, the stator core includes a stator yoke and a plurality of stator teeth extending radially inward from the stator yoke; the first The groove is set on the side wall of the stator yoke away from the axis of the stator core; the second groove is set in the first groove, and the second groove is directed from the bottom of the first groove to the axis of the stator core Extend; wherein, the second groove includes: first slots and second slots arranged at intervals along the circumference of the stator core, and on the end face of the stator core, the projected area of the first slot is different from the projected area of the second slot .
  • the stator structure provided according to the embodiment of the first aspect of the present application includes a stator core and two kinds of grooves arranged on the stator core, specifically the first groove and the second groove. It should be added that the stator iron
  • the core itself includes two conventional structures, namely stator yoke and stator teeth. The positional relationship between the two is that the stator teeth are set on the radial inner side of the stator yoke, that is, the stator yoke extends radially inward to form the stator teeth.
  • the first groove is used as a groove-shaped foundation, and is formed by the inward depression of the outer wall of the stator yoke, that is, the side wall away from the axis of the stator core, and the second The groove continues to be recessed inward on the basis of the first groove, that is, the second groove extends from the bottom of the first groove toward the axis of the stator core, thereby forming a setting scheme in which two layers of grooves are superimposed, Furthermore, on the one hand, noise can be suppressed, and on the other hand, the efficiency of the motor can be ensured.
  • the second groove mainly includes two kinds of grooves, the shapes of the two kinds of grooves are different, specifically, the contour lines projected on the end face of the stator core are different, and the first groove and the second groove are arranged at intervals, because the first The groove and the second groove are not connected and are independent of each other, so that different first grooves and second grooves will be combined with the first groove to form different groove structures, and then the first groove and the second groove Under the combined action of the slots, the high-frequency carrier noise that occurs during operation can be greatly improved.
  • the noise of the motor can be greatly improved, especially for high-frequency carrier noise, which can greatly reduce it.
  • the thickness of the stator yoke is the dimension of the stator yoke in the radial direction of the stator core.
  • the depth of the first groove is the dimension extending radially inward from the outer edge of the stator core.
  • the groove width of the second groove is not greater than the groove width of the first groove.
  • the projected area SA of the first groove satisfies the following relationship with the number Q of stator teeth, the thickness y of the stator yoke and the outer diameter D of the stator core:
  • the thickness y of the stator yoke and the outer diameter D of the stator core are passed.
  • the above formula is used for calculation, and the calculated ratio value is limited between 0.157 and 0.785, which can greatly meet the weakening demand for high-frequency carrier noise during operation, thereby achieving the noise reduction effect.
  • the projected area SB of the first slot satisfies the following relationship with the number Q of stator teeth, the thickness y of the stator yoke and the outer diameter D of the stator core:
  • the projected area SB of the first slot is related to the number Q of stator teeth, the thickness y of the stator yoke, and the outer diameter D of the stator core through the above formula Perform calculations and limit the calculated ratio between 0.052 and 0.3925, which can greatly meet the weakening requirements for high-frequency carrier noise during operation, thereby achieving the noise reduction effect.
  • the projected area SC of the second slot satisfies the following relationship with the number Q of stator teeth, the thickness y of the stator yoke, and the outer diameter D of the stator core:
  • the projected area SB of the second slot is related to the number Q of stator teeth, the thickness y of the stator yoke, and the outer diameter D of the stator core through the above formula Perform calculations and limit the calculated ratio between 0.052 and 0.3925, which can greatly meet the weakening requirements for high-frequency carrier noise during operation, thereby achieving the noise reduction effect.
  • the first groove is a rectangular groove
  • the second groove is an arc groove
  • the conventional structure is more convenient for processing and manufacturing.
  • the number of the first grooves is an odd number not less than 3 and/or the number of the second grooves is an odd number not less than 3.
  • the number of at least one of the first slot and the second slot is limited to not less than three, and the number is an odd number, so as to ensure normal motor efficiency during operation. It can be understood that the sum of the number of the first groove and the number of the second groove is equal to the number of the first groove.
  • the first slots are rectangular slots, the number of which is three, the second slots are arc-shaped slots, and the number of the second slots is Q-3.
  • the first slots are evenly arranged along the circumferential direction of the stator core; and/or the second slots are evenly arranged along the circumferential direction of the stator core.
  • At least one of the first slot and the second slot is restricted to be uniformly arranged on the stator core, so as to generate a relatively uniform magnetic field, which is more conducive to driving the rotation of the rotor structure.
  • the driving effect on the rotor structure can be greatly improved, that is, the overall motor efficiency of the motor structure can be improved.
  • the stator core specifically includes: a plurality of stator punches, and the plurality of stator punches are stacked along the axial direction of the stator core.
  • the stator core is formed by axially stacking a plurality of stator punches, and each stator punch is provided with a stator yoke, stator teeth and winding slots, and the stator teeth are arranged on the stator yoke
  • a winding slot is formed between two adjacent stator teeth, so that the stator winding can be wound on the winding slot, and a magnetic field can be generated on the rotor to realize the stator effect.
  • the material of the stator punching sheet is selected as silicon steel sheet or other soft magnetic material sheet, and the thickness is not greater than 0.35mm.
  • the motor structure provided according to the embodiment of the second aspect of the present application includes the stator structure in any of the above embodiments; the rotor structure is coaxially arranged with the stator structure, and the rotor structure includes a rotor core and a permanent magnet arranged on the rotor core .
  • the motor structure includes two parts: the stator structure and the rotor structure.
  • the stator core when the stator teeth are wound with wires to arrange the stator windings in the winding slots, the rotor structure can be affected. To the normal magnetic field driving effect, and then realize the rotation of the rotor structure.
  • the rotor structure and the stator structure are coaxially arranged, and mainly include two parts: the rotor core and the permanent magnet. When the stator structure is energized to generate a vector magnetic field, the magnetic parts will rotate under the magnetic action, thereby realizing the movement of the rotor structure.
  • the axis of the stator core and the axis of the rotor core are collinear, and the stator teeth and permanent magnets are arranged around the axis, generally uniformly.
  • the projected contour of the permanent magnet is symmetrical with respect to the central axis of two adjacent stator teeth; wherein, the permanent magnet includes one or a combination of the following: a straight line segment and a curved line segment.
  • the permanent magnet includes any combination of three shapes, which can be a pure straight line segment.
  • the projected outline of the permanent magnet should be perpendicular to the central axis.
  • the permanent magnet can be a symmetrical straight line segment, or can be understood as a broken line segment.
  • there are more possibilities for projecting contour lines including but not limited to V-shape and W-shape.
  • the permanent magnet is a pure curve segment. At this time, it still needs to maintain a symmetrical shape, which can be a single arc or a combination of multiple arcs.
  • a fractional slot motor can be formed as a whole.
  • the magnetic poles can be effectively weakened
  • the high-order harmonic potential generated by the non-sinusoidal distribution of the magnetic field can also weaken the amplitude of the tooth harmonic potential and improve the waveform.
  • the pulse amplitude of the magnetic flux can be effectively reduced, thereby reducing the pulse vibration loss on the magnetic pole surface.
  • the embodiment of the third aspect of the present application provides a compressor structure, including: a casing; the motor structure according to the second aspect above is disposed in the casing.
  • the compressor structure provided by the embodiment includes a casing and a motor structure disposed in the casing, and the compressor structure is provided with the motor structure in the second aspect above, so it has the beneficial effects of the above motor structure, I won't repeat them here.
  • the embodiment of the fourth aspect of the present application provides a refrigerating device, comprising: a box body; and the compressor structure according to the above third aspect, disposed in the box body.
  • the refrigeration equipment provided by the embodiment includes a box body and a compressor structure arranged in the box body, and the refrigeration equipment is provided with the compressor structure in the third aspect above, so it has the beneficial effect of the above compressor structure , which will not be repeated here.
  • the refrigeration equipment includes but is not limited to refrigerators, freezers, air conditioners and other equipment with refrigeration functions.
  • Fig. 1 shows a schematic structural view of a stator structure according to an embodiment of the present application
  • Fig. 2 shows a schematic structural diagram of a motor structure according to an embodiment of the present application
  • Fig. 3 shows a schematic structural view of a stator core according to an embodiment of the present application
  • Fig. 4 shows a schematic structural diagram of a rotor core according to an embodiment of the present application
  • FIG. 5 shows a schematic structural diagram of a motor structure according to an embodiment of the present application
  • Fig. 6 shows a structural schematic diagram of a compressor structure according to an embodiment of the present application
  • Fig. 7 shows a schematic structural diagram of a refrigeration device according to an embodiment of the present application.
  • 100 motor structure; 102: stator structure; 1022: stator core; 1023: stator yoke; 1024: stator teeth; 1026: first groove; 1030: second groove; 1031: first groove; 1032: second slot; 1034: stator punching; 104: rotor structure; 1042: rotor core; 1044: permanent magnet; 1046: rotor punching; 200: compressor structure; 202: shell; 300: refrigeration equipment; 302: box .
  • a stator structure 102 proposed in this embodiment includes a stator core 1022 and two kinds of grooves arranged on the stator core 1022, specifically the first groove 1026 and the second groove
  • the stator core 1022 itself includes two conventional structures, namely the stator yoke 1023 and the stator teeth 1024. That is, the stator yoke 1023 extends radially inward to form stator teeth 1024 .
  • the first groove 1026 and the second groove 1030 the first groove 1026 serves as a groove-shaped foundation, and the outer wall of the stator yoke 1023, that is, the side wall away from the axis of the stator core 1022 faces inward.
  • the second groove 1030 continues to be recessed inward on the basis of the first groove 1026, that is, the second groove 1030 extends from the bottom of the first groove 1026 toward the axis of the stator core 1022, so that Forming a setting scheme in which two layers of grooves are superimposed, on the one hand, it can suppress noise, and on the other hand, it can also ensure the efficiency of the motor.
  • the second groove 1030 mainly includes two kinds of grooves, the shapes of the two kinds of grooves are different, specifically, the contour lines projected on the end face of the stator core are different, and the first groove 1031 and the second groove 1032 are arranged at intervals, Since the first groove 1031 and the second groove 1032 are not connected and are independent of each other, so that different first grooves 1031 and second grooves 1032 will be combined with the first groove to form different groove structures, and then The joint action of the first groove and the second groove 1030 can greatly improve the high-frequency carrier noise that occurs during operation. By limiting the difference in the projected areas of the first groove 1031 and the second groove 1032 corresponding to the second groove 1030, the motor noise can be greatly improved, especially for high-frequency carrier noise, which can be greatly reduced.
  • the thickness of the stator yoke 1023 is the dimension of the stator yoke 1023 in the radial direction of the stator core 1022 .
  • the depth of the first groove 1026 is the dimension extending radially inward from the outer edge of the stator core 1022 .
  • the groove width of the second groove 1030 is not greater than the groove width of the first groove 1026 .
  • the stator core 1022 is formed by stacking a plurality of stator punches 1034 in the axial direction, and each stator punch 1034 is provided with a stator yoke, a stator tooth, and a winding groove.
  • the stator teeth are arranged on the stator yoke, and a winding slot is formed between two adjacent stator teeth, so that the stator winding can be wound on the winding slot, and a magnetic field can be generated on the rotor to realize the stator effect.
  • stator punching sheet 1034 is selected as silicon steel sheet or other soft magnetic material sheet, and the thickness is not greater than 0.35mm.
  • the projected area SA of the first groove satisfies the following relationship with the number Q of stator teeth, the thickness y of the stator yoke, and the outer diameter D of the stator core:
  • the projected area of the first groove specifically, the projected area SA of the first groove and the number Q of stator teeth, the thickness y of the stator yoke, and the outer diameter D of the stator core are calculated by the above formula, and The calculated ratio value is limited between 0.157 and 0.785, which can greatly meet the weakening requirement of high-frequency carrier noise during operation, thereby achieving the noise reduction effect.
  • the projected area SB of the first slot satisfies the following relationship with the number Q of stator teeth, the thickness y of the stator yoke, and the outer diameter D of the stator core:
  • the projected area of the first slot specifically, the projected area SB of the first slot, the number Q of stator teeth, the thickness y of the stator yoke, and the outer diameter D of the stator core are calculated by the above formula, and the calculated The final ratio value is limited between 0.052 and 0.3925, which can greatly meet the weakening demand for high-frequency carrier noise during operation, so as to achieve the noise reduction effect.
  • the projected area SC of the second slot satisfies the following relationship with the number Q of stator teeth, the thickness y of the stator yoke, and the outer diameter D of the stator core:
  • the projected area of the second slot specifically, the projected area SB of the second slot, the number Q of stator teeth, the thickness y of the stator yoke, and the outer diameter D of the stator core are calculated by the above formula, and the calculated The final ratio value is limited between 0.052 and 0.3925, which can greatly meet the weakening demand for high-frequency carrier noise during operation, so as to achieve the noise reduction effect.
  • a stator structure 102 proposed in another embodiment of the present application includes a stator core 1022 and two kinds of grooves arranged on the stator core 1022 , specifically the first groove 1026 and the second groove 1030, what needs to be added is that the stator core 1022 itself includes two conventional structures, that is, the stator yoke 1023 and the stator teeth 1024, the positional relationship between the two is that the stator teeth 1024 are set on the diameter of the stator yoke 1023 Inwardly, that is, the stator yoke 1023 extends radially inwardly to form stator teeth 1024 .
  • the first groove 1026 serves as a groove-shaped foundation, and the outer wall of the stator yoke 1023, that is, the side wall away from the axis of the stator core 1022 faces inward.
  • the second groove 1030 continues to be recessed inward on the basis of the first groove 1026, that is, the second groove 1030 extends from the bottom of the first groove 1026 toward the axis of the stator core 1022, thereby Forming a setting scheme in which two layers of grooves are superimposed, on the one hand, it can suppress noise, and on the other hand, it can also ensure the efficiency of the motor.
  • the second groove 1030 mainly includes two kinds of grooves, the shapes of the two kinds of grooves are different, specifically, the contour lines projected on the end face of the stator core are different, and the first groove 1031 and the second groove 1032 are arranged at intervals, Since the first groove 1031 and the second groove 1032 are not connected and are independent of each other, so that different first grooves 1031 and second grooves 1032 will be combined with the first groove to form different groove structures, and then The joint action of the first groove and the second groove 1030 can greatly improve the high-frequency carrier noise that occurs during operation. By limiting the difference in the projected areas of the first groove 1031 and the second groove 1032 corresponding to the second groove 1030, the motor noise can be greatly improved, especially for high-frequency carrier noise, which can be greatly reduced.
  • the thickness of the stator yoke 1023 is the dimension of the stator yoke 1023 in the radial direction of the stator core 1022 .
  • the depth of the first groove 1026 is the dimension extending radially inward from the outer edge of the stator core 1022 .
  • the groove width of the second groove 1030 is not greater than the groove width of the first groove 1026 .
  • the first groove 1031 is a rectangular groove
  • the second groove 1032 is an arc-shaped groove
  • the conventional structure is more convenient for processing and manufacturing.
  • the number of first slots 1031 is not less than three, and is an odd number, so as to ensure normal motor efficiency during operation.
  • the number of second slots 1032 is not less than three, and is an odd number, so as to ensure normal motor efficiency during operation.
  • the first grooves are rectangular grooves, the number of which is three, the second grooves are arc-shaped grooves, and the number of the second grooves is Q-3.
  • the sum of the number of the first groove 1031 and the number of the second groove 1032 is equal to the number of the first groove.
  • the number of the first slots 1031 and the number of the second slots 1032 is not less than three.
  • At least one of the first slot 1031 and the second slot 1032 is uniformly arranged on the stator core, so as to generate a relatively uniform magnetic field, which is more conducive to driving the rotation of the rotor structure.
  • the driving effect on the rotor structure can be greatly improved, that is, the overall motor efficiency of the motor structure can be improved.
  • a stator structure 102 proposed in another embodiment of the present application includes a stator core 1022 and two kinds of grooves arranged on the stator core 1022 , specifically the first groove 1026 and the second groove 1030, what needs to be added is that the stator core 1022 itself includes two conventional structures, that is, the stator yoke 1023 and the stator teeth 1024, the positional relationship between the two is that the stator teeth 1024 are set on the diameter of the stator yoke 1023 Inwardly, that is, the stator yoke 1023 extends radially inwardly to form stator teeth 1024 .
  • the first groove 1026 serves as a groove-shaped foundation, and the outer wall of the stator yoke 1023, that is, the side wall away from the axis of the stator core 1022 faces inward.
  • the second groove 1030 continues to be recessed inward on the basis of the first groove 1026, that is, the second groove 1030 extends from the bottom of the first groove 1026 toward the axis of the stator core 1022, thereby Forming a setting scheme in which two layers of grooves are superimposed, on the one hand, it can suppress noise, and on the other hand, it can also ensure the efficiency of the motor.
  • the second groove 1030 mainly includes two kinds of grooves, the shapes of the two kinds of grooves are different, specifically, the contour lines projected on the end face of the stator core are different, and the first groove 1031 and the second groove 1032 are arranged at intervals, Since the first groove 1031 and the second groove 1032 are not connected and are independent of each other, so that different first grooves 1031 and second grooves 1032 will be combined with the first groove to form different groove structures, and then The joint action of the first groove and the second groove 1030 can greatly improve the high-frequency carrier noise that occurs during operation. By limiting the difference in the projected areas of the first groove 1031 and the second groove 1032 corresponding to the second groove 1030, the motor noise can be greatly improved, especially for high-frequency carrier noise, which can be greatly reduced.
  • the thickness of the stator yoke 1023 is the dimension of the stator yoke 1023 in the radial direction of the stator core 1022 .
  • the depth of the first groove 1026 is the dimension extending radially inward from the outer edge of the stator core 1022 .
  • the groove width of the second groove 1030 is not greater than the groove width of the first groove 1026 .
  • the area SA of the groove A (ie the first groove), the area SB of the groove B (ie the first groove), the area SC of the groove C (ie the second groove), the outer diameter of the stator D.
  • Stator yoke thickness y and stator slot number Q satisfy the formula: 0.157 ⁇ Q ⁇ SA/(yD-y2) ⁇ 0.785; 0.052 ⁇ Q ⁇ SB/(yD-y2) ⁇ 0.3925; 0.052 ⁇ Q ⁇ SC/(yD -y2) ⁇ 0.052; SB ⁇ SC; groove A area SA, unit mm2, groove B area SB, unit mm2, groove C area SC, unit mm2, stator outer diameter D, unit mm, stator yoke thickness y, The unit is mm.
  • This application can improve the high-frequency carrier noise of motors and compressors.
  • FIG. 5 another embodiment of the present application also proposes a motor structure 100, which includes two parts: a stator structure 102 and a rotor structure 104, wherein the stator structure 102 is the one mentioned in any of the above-mentioned embodiments
  • the stator structure 102 is the one mentioned in any of the above-mentioned embodiments
  • the rotor structure 104 can be driven by a normal magnetic field, thereby realizing the rotation of the rotor structure 104.
  • the rotor structure 104 is arranged coaxially with the stator structure 102, and mainly includes two parts: the rotor core 1042 and the permanent magnet 1044.
  • the stator structure 102 is energized to generate a vector magnetic field, the magnetic parts will rotate under the magnetic action, thereby realizing Movement of the rotor structure 104 .
  • stator core 1022 and the axis of the rotor core 1042 are collinear, and the stator teeth 1024 and the permanent magnets 1044 are arranged around the axis, generally uniformly.
  • the cross-sectional shape of the permanent magnet 1044 belongs to a symmetrical figure, so as to facilitate processing and installation.
  • the permanent magnet 1044 includes any combination of three shapes, and can be a pure straight line segment.
  • the permanent magnet 1044 The projected outline of the magnet 1044 should be perpendicular to the central axis.
  • the permanent magnet 1044 can be a symmetrical straight line segment, or can be understood as a broken line segment.
  • there are more possibilities for projecting contour lines including but not limited to V-shape, W-shape and so on.
  • the permanent magnet 1044 is a pure curve segment, but still needs to maintain a symmetrical shape at this time, which can be a single arc or a combination of multiple arcs.
  • a fractional slot motor By limiting the number of stator teeth 1024 to not more than twice the product of the number of pole pairs of the rotor and the number of phases of the motor, a fractional slot motor can be formed as a whole. Under the action of the fractional slot motor, the non-sinusoidal distribution of the magnetic pole magnetic field can be effectively weakened. The generated high-order harmonic potential can also weaken the amplitude of the tooth harmonic potential and improve the waveform. In addition, due to the use of the motor in the form of fractional slots, the pulse amplitude of the magnetic flux can be effectively reduced, thereby reducing the pulse vibration loss on the magnetic pole surface.
  • the rotor core is formed by stacking a plurality of rotor punches 1046 in the axial direction.
  • the material of the rotor punches 1046 is silicon steel sheet or other soft magnetic material sheet, and the thickness is not more than 0.35mm.
  • the length of the rotor core 1042 is greater than or equal to the length of the stator core 1022 .
  • stator slots is not less than six.
  • stator slots the number of stator slots
  • rotor poles the number of motor phases satisfy: Q/2mp ⁇ 1.
  • the winding is composed of enameled wire.
  • stator core 1022 and the rotor core are made of laminated silicon steel sheets.
  • a compressor structure 200 proposed in this embodiment includes a housing 202 and a motor structure 100 disposed in the housing 202, and the housing 202 is provided with the motor structure 100 in any of the above-mentioned embodiments. , so it has the beneficial effects of the motor structure 100 described above, which will not be repeated here.
  • a refrigeration device 300 proposed in this embodiment includes a box body 302 and a compressor structure 200 disposed in the box body 302.
  • the refrigeration device 300 is provided with the compressor structure 200 of the fifth embodiment above. Therefore, it has the beneficial effects of the compressor structure 200 described above, which will not be repeated here.
  • the cooling device 300 includes but not limited to refrigerators, freezers, air conditioners and other devices with a cooling function.
  • the noise of the motor can be greatly improved, especially for high-frequency carrier noise, it can greatly reduce the noise.
  • connection can be fixed connection, detachable connection, or integral connection; “connection” can be directly or indirectly through an intermediary.

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Abstract

Provided in the embodiments of the present application are a stator structure, an electric motor structure, a compressor structure, and a refrigeration apparatus. The stator structure comprises: a stator core, the stator core comprising a stator yoke and a plurality of stator teeth, which extend inwards in a radial direction from the stator yoke; a first recess, which is formed in a side wall on the side of the stator yoke away from an axis of the stator core; and a second recess, which is formed in the first recess, the second recess extending from the recess bottom of the first recess to the axis of the stator core, wherein the second recess comprises: first grooves and second grooves, which are formed at intervals in the circumferential direction of the stator core, and the projection areas of the first grooves are different from the projection areas of the second grooves on an end face of the stator core. In the technical solution of the present application, the noise of an electric motor can be greatly improved, and particularly the high-frequency carrier noise can be greatly reduced.

Description

定子结构、电机结构、压缩机结构和制冷设备Stator structure, motor structure, compressor structure and refrigeration equipment
本申请要求于2021年10月14日提交中国国家知识产权局、申请号为“202111198763.8”、申请名称为“定子结构、电机结构、压缩机结构和制冷设备”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application with the application number "202111198763.8" and the application name "stator structure, motor structure, compressor structure and refrigeration equipment" submitted to the State Intellectual Property Office of China on October 14, 2021. The entire contents are incorporated by reference in this application.
技术领域technical field
本申请涉及电机技术领域,具体而言,涉及一种定子结构、一种电机结构、一种压缩机结构和一种制冷设备。The present application relates to the technical field of motors, in particular, to a stator structure, a motor structure, a compressor structure and a refrigeration device.
背景技术Background technique
当前电机,在运行过程中常常会因为设计不当产生噪音,尤其是输入电流的调制波的高频噪音尤为明显。The current motor often produces noise due to improper design during operation, especially the high-frequency noise of the modulation wave of the input current is particularly obvious.
发明内容Contents of the invention
本申请旨在至少解决现有技术或相关技术中存在的技术问题之一。This application aims to solve at least one of the technical problems existing in the prior art or related art.
有鉴于此,本申请第一方面的实施例提供了一种定子结构。In view of this, the embodiment of the first aspect of the present application provides a stator structure.
本申请第二方面的实施例提供了一种电机结构。The embodiment of the second aspect of the present application provides a motor structure.
本申请第三方面的实施例提供了一种压缩机结构。The embodiment of the third aspect of the present application provides a compressor structure.
本申请第四方面的实施例提供了一种制冷设备。The embodiment of the fourth aspect of the present application provides a refrigeration device.
为了实现上述目的,本申请第一方面的实施例提供了一种定子结构,包括:定子铁芯,定子铁芯包括定子轭以及由定子轭沿径向向内延伸的多个定子齿;第一凹槽,设于定子轭远离定子铁芯的轴线的一侧侧壁;第二凹槽,设于第一凹槽内,第二凹槽由第一凹槽的槽底朝向定子铁芯的轴线延伸;其中,第二凹槽包括:沿定子铁芯的周向间隔设置的第一槽和第二槽,在定子铁芯的端面上,第一槽的投影面积与第二槽的投影面积不同。In order to achieve the above object, the embodiment of the first aspect of the present application provides a stator structure, including: a stator core, the stator core includes a stator yoke and a plurality of stator teeth extending radially inward from the stator yoke; the first The groove is set on the side wall of the stator yoke away from the axis of the stator core; the second groove is set in the first groove, and the second groove is directed from the bottom of the first groove to the axis of the stator core Extend; wherein, the second groove includes: first slots and second slots arranged at intervals along the circumference of the stator core, and on the end face of the stator core, the projected area of the first slot is different from the projected area of the second slot .
根据本申请第一方面的实施例提供的定子结构,包括定子铁芯以及设置在定子铁芯上的两种凹槽,具体为第一凹槽和第二凹槽,需要补充的是,定子铁芯自身包括两种常规结构,即定子轭和定子齿,二者之间的位置关 系为定子齿设于定子轭的径向内侧,也即定子轭沿径向向内延伸形成定子齿。而对于第一凹槽和第二凹槽而言,第一凹槽作为槽状基础,由定子轭的外侧壁,也即远离定子铁芯的轴线的一侧侧壁向内凹陷形成,第二凹槽则是在第一凹槽的基础上继续向内凹陷,也即第二凹槽由第一凹槽的槽底朝向定子铁芯的轴线延伸,从而形成两层凹槽叠加的设置方案,进而一方面可对噪音起到抑制作用,另一方面还可保证电机效率。The stator structure provided according to the embodiment of the first aspect of the present application includes a stator core and two kinds of grooves arranged on the stator core, specifically the first groove and the second groove. It should be added that the stator iron The core itself includes two conventional structures, namely stator yoke and stator teeth. The positional relationship between the two is that the stator teeth are set on the radial inner side of the stator yoke, that is, the stator yoke extends radially inward to form the stator teeth. As for the first groove and the second groove, the first groove is used as a groove-shaped foundation, and is formed by the inward depression of the outer wall of the stator yoke, that is, the side wall away from the axis of the stator core, and the second The groove continues to be recessed inward on the basis of the first groove, that is, the second groove extends from the bottom of the first groove toward the axis of the stator core, thereby forming a setting scheme in which two layers of grooves are superimposed, Furthermore, on the one hand, noise can be suppressed, and on the other hand, the efficiency of the motor can be ensured.
进一步地,第二凹槽主要包括两种槽,两种槽的形状不同,具体为在定子铁芯的端面上投影轮廓线不同,同时第一槽和第二槽之间间隔设置,由于第一槽和第二槽之间并不连通,相互独立,以便于不同的第一槽和第二槽会分别与第一凹槽相结合形成不同的槽结构,进而在第一凹槽和第二凹槽的共同作用下可极大的改善在运行过程中出现的高频载波噪音。通过限制第二凹槽所对应的第一槽和第二槽的投影面积存在差异,从而可极大的改善电机噪音,特别是对于高频载波噪音而言,有极大地降低作用。Further, the second groove mainly includes two kinds of grooves, the shapes of the two kinds of grooves are different, specifically, the contour lines projected on the end face of the stator core are different, and the first groove and the second groove are arranged at intervals, because the first The groove and the second groove are not connected and are independent of each other, so that different first grooves and second grooves will be combined with the first groove to form different groove structures, and then the first groove and the second groove Under the combined action of the slots, the high-frequency carrier noise that occurs during operation can be greatly improved. By limiting the difference in projected area between the first groove and the second groove corresponding to the second groove, the noise of the motor can be greatly improved, especially for high-frequency carrier noise, which can greatly reduce it.
其中,定子轭的厚度即为定子轭在定子铁芯的径向方向上的尺寸。Wherein, the thickness of the stator yoke is the dimension of the stator yoke in the radial direction of the stator core.
其中,第一凹槽的深度即为由定子铁芯的外缘沿径向向内延伸的尺寸。Wherein, the depth of the first groove is the dimension extending radially inward from the outer edge of the stator core.
进一步地,由于第二凹槽是在第一凹槽的基础上继续向内延伸形成的,故而一般地,第二凹槽的槽宽不大于第一凹槽的槽宽。Further, since the second groove is formed by continuing to extend inward on the basis of the first groove, generally, the groove width of the second groove is not greater than the groove width of the first groove.
上述技术方案中,第一凹槽的投影面积SA与定子齿的数量Q、定子轭的厚度y和定子铁芯的外径D满足如下关系:In the above technical solution, the projected area SA of the first groove satisfies the following relationship with the number Q of stator teeth, the thickness y of the stator yoke and the outer diameter D of the stator core:
Figure PCTCN2022080154-appb-000001
Figure PCTCN2022080154-appb-000001
在该技术方案中,通过对第一凹槽的投影面积进行限制,具体为将第一凹槽的投影面积SA与定子齿的数量Q、定子轭的厚度y和定子铁芯的外径D通过上述公式进行计算,并将计算后的比例数值限定在0.157与0.785之间,从而可极大地满足在运行过程中对高频载波噪音的削弱需求,从而达到降噪效果。In this technical solution, by limiting the projected area of the first groove, specifically, the projected area SA of the first groove and the number Q of stator teeth, the thickness y of the stator yoke and the outer diameter D of the stator core are passed The above formula is used for calculation, and the calculated ratio value is limited between 0.157 and 0.785, which can greatly meet the weakening demand for high-frequency carrier noise during operation, thereby achieving the noise reduction effect.
上述技术方案中,第一槽的投影面积SB与定子齿的数量Q、定子轭的厚度y和定子铁芯的外径D满足如下关系:In the above technical solution, the projected area SB of the first slot satisfies the following relationship with the number Q of stator teeth, the thickness y of the stator yoke and the outer diameter D of the stator core:
Figure PCTCN2022080154-appb-000002
Figure PCTCN2022080154-appb-000002
在该技术方案中,通过对第一槽的投影面积进行限制,具体为将第一槽的投影面积SB与定子齿的数量Q、定子轭的厚度y和定子铁芯的外径D通过上述公式进行计算,并将计算后的比例数值限定在0.052与0.3925之间,从而可极大地满足在运行过程中对高频载波噪音的削弱需求,从而达到降噪效果。In this technical solution, by limiting the projected area of the first slot, specifically, the projected area SB of the first slot is related to the number Q of stator teeth, the thickness y of the stator yoke, and the outer diameter D of the stator core through the above formula Perform calculations and limit the calculated ratio between 0.052 and 0.3925, which can greatly meet the weakening requirements for high-frequency carrier noise during operation, thereby achieving the noise reduction effect.
上述技术方案中,第二槽的投影面积SC与定子齿的数量Q、定子轭的厚度y和定子铁芯的外径D满足如下关系:In the above technical solution, the projected area SC of the second slot satisfies the following relationship with the number Q of stator teeth, the thickness y of the stator yoke, and the outer diameter D of the stator core:
Figure PCTCN2022080154-appb-000003
Figure PCTCN2022080154-appb-000003
在该技术方案中,通过对第二槽的投影面积进行限制,具体为将第二槽的投影面积SB与定子齿的数量Q、定子轭的厚度y和定子铁芯的外径D通过上述公式进行计算,并将计算后的比例数值限定在0.052与0.3925之间,从而可极大地满足在运行过程中对高频载波噪音的削弱需求,从而达到降噪效果。In this technical solution, by limiting the projected area of the second slot, specifically, the projected area SB of the second slot is related to the number Q of stator teeth, the thickness y of the stator yoke, and the outer diameter D of the stator core through the above formula Perform calculations and limit the calculated ratio between 0.052 and 0.3925, which can greatly meet the weakening requirements for high-frequency carrier noise during operation, thereby achieving the noise reduction effect.
上述技术方案中,第一槽为矩形槽,第二槽为弧形槽。In the above technical solution, the first groove is a rectangular groove, and the second groove is an arc groove.
在该技术方案中,通过限制第一槽为矩形槽,第二槽为弧形槽,采用常规结构更便于加工制造。In this technical solution, by restricting the first groove to be a rectangular groove and the second groove to be an arc groove, the conventional structure is more convenient for processing and manufacturing.
上述技术方案中,第一槽的数量为不小于3的奇数个和/或第二槽的数量为不小于3的奇数个。In the above technical solution, the number of the first grooves is an odd number not less than 3 and/or the number of the second grooves is an odd number not less than 3.
在该技术方案中,通过限制第一槽和第二槽中的至少一者的数量不小于三个,且为奇数个,以保证在工作时的正常电机效率。可以理解,第一槽和第二槽的数量之和与第一凹槽的数量相等。In this technical solution, the number of at least one of the first slot and the second slot is limited to not less than three, and the number is an odd number, so as to ensure normal motor efficiency during operation. It can be understood that the sum of the number of the first groove and the number of the second groove is equal to the number of the first groove.
在一个具体的实施例中,第一槽为矩形槽,其数量为三个,第二槽为弧形槽,第二槽的数量则为Q-3个。In a specific embodiment, the first slots are rectangular slots, the number of which is three, the second slots are arc-shaped slots, and the number of the second slots is Q-3.
上述技术方案中,第一槽沿定子铁芯的周向均匀设置;和/或第二槽沿定子铁芯的周向均匀设置。In the above technical solution, the first slots are evenly arranged along the circumferential direction of the stator core; and/or the second slots are evenly arranged along the circumferential direction of the stator core.
在该技术方案中,通过限制第一槽和第二槽中的至少一个均匀设置在定子铁芯上,以便于产生较为均匀的磁场,更利于驱动转子结构的转动。In this technical solution, at least one of the first slot and the second slot is restricted to be uniformly arranged on the stator core, so as to generate a relatively uniform magnetic field, which is more conducive to driving the rotation of the rotor structure.
当然,若是将第一槽和第二槽均较为均匀地设置在定子铁芯上,则可 极大地提高对转子结构的驱动作用,也即提高电机结构整体的电机效率。Of course, if the first slots and the second slots are evenly arranged on the stator core, the driving effect on the rotor structure can be greatly improved, that is, the overall motor efficiency of the motor structure can be improved.
上述技术方案中,定子铁芯具体包括:多个定子冲片,多个定子冲片沿定子铁芯的轴向层叠设置。In the above technical solution, the stator core specifically includes: a plurality of stator punches, and the plurality of stator punches are stacked along the axial direction of the stator core.
在该技术方案中,定子铁芯是由多个定子冲片轴向层叠设置而成的,在每个定子冲片上均设置有定子轭、定子齿以及绕线槽,定子齿设置在定子轭上,相邻的两个定子齿之间形成有绕线槽,以便于定子绕组绕在绕线槽上,可对转子产生磁场,以实现定子作用。In this technical solution, the stator core is formed by axially stacking a plurality of stator punches, and each stator punch is provided with a stator yoke, stator teeth and winding slots, and the stator teeth are arranged on the stator yoke A winding slot is formed between two adjacent stator teeth, so that the stator winding can be wound on the winding slot, and a magnetic field can be generated on the rotor to realize the stator effect.
进一步地,定子冲片的材质选为硅钢片或其他软磁材料片,厚度不大于0.35mm。Furthermore, the material of the stator punching sheet is selected as silicon steel sheet or other soft magnetic material sheet, and the thickness is not greater than 0.35mm.
根据本申请第二方面实施例提供的电机结构,包括上述任一实施例中的定子结构;转子结构,与定子结构同轴设置,转子结构包括转子铁芯以及设于转子铁芯上的永磁体。The motor structure provided according to the embodiment of the second aspect of the present application includes the stator structure in any of the above embodiments; the rotor structure is coaxially arranged with the stator structure, and the rotor structure includes a rotor core and a permanent magnet arranged on the rotor core .
根据本申请提供的电机结构,包括定子结构和转子结构两个部分,其中,对于定子铁芯而言,在将定子齿上绕线以在绕线槽内设置定子绕组时,可对转子结构起到正常的磁场驱动作用,进而实现转子结构的旋转。具体地,转子结构与定子结构同轴设置,主要包括转子铁芯以及永磁体两个部分,在定子结构通电产生矢量磁场时,磁性件会在磁作用下发生转动,从而实现转子结构的移动。According to the motor structure provided by the present application, it includes two parts: the stator structure and the rotor structure. For the stator core, when the stator teeth are wound with wires to arrange the stator windings in the winding slots, the rotor structure can be affected. To the normal magnetic field driving effect, and then realize the rotation of the rotor structure. Specifically, the rotor structure and the stator structure are coaxially arranged, and mainly include two parts: the rotor core and the permanent magnet. When the stator structure is energized to generate a vector magnetic field, the magnetic parts will rotate under the magnetic action, thereby realizing the movement of the rotor structure.
需要说明的是,定子铁芯的轴线与转子铁芯的轴线共线,定子齿和永磁体均为绕该轴线布置的,一般来说都是均匀设置。It should be noted that the axis of the stator core and the axis of the rotor core are collinear, and the stator teeth and permanent magnets are arranged around the axis, generally uniformly.
上述技术方案中,在转子铁芯的端面上,永磁体的投影轮廓线关于相邻两个定子齿的中心轴线对称;其中,永磁体包括以下之一或其组合:直线段、曲线段。In the above technical solution, on the end face of the rotor core, the projected contour of the permanent magnet is symmetrical with respect to the central axis of two adjacent stator teeth; wherein, the permanent magnet includes one or a combination of the following: a straight line segment and a curved line segment.
在该技术方案中,通过限制永磁体的截面形状属于对称图形,以便于加工和安装,具体地,永磁体包括三种形状的任意组合,可以为纯直线段,此时,在限制对称的情况下,永磁体的投影轮廓线应垂直于中心轴线。另一种情况下,永磁体可以为对称的直线段,或者可以理解为折线段,此时投影轮廓线的可能性较多,包括但不限于V形、W形等。再一种情况下,永磁体为纯曲线段,此时仍需要保持对称形状,可以为单弧线,也可以为 多弧线的组合形状。In this technical solution, by limiting the cross-sectional shape of the permanent magnet to belong to a symmetrical figure, it is convenient for processing and installation. Specifically, the permanent magnet includes any combination of three shapes, which can be a pure straight line segment. At this time, in the case of limiting symmetry Next, the projected outline of the permanent magnet should be perpendicular to the central axis. In another case, the permanent magnet can be a symmetrical straight line segment, or can be understood as a broken line segment. At this time, there are more possibilities for projecting contour lines, including but not limited to V-shape and W-shape. In another case, the permanent magnet is a pure curve segment. At this time, it still needs to maintain a symmetrical shape, which can be a single arc or a combination of multiple arcs.
当然,还可以为曲线段和直线段的组合,只要是对称结构即可。Of course, it can also be a combination of curved segments and straight segments, as long as it is a symmetrical structure.
上述技术方案中,定子齿的数量Q与永磁体的极对数p以及电机结构的相数m之间的关系为:In the above technical solution, the relationship between the number Q of stator teeth, the number p of pole pairs of permanent magnets and the number m of phases of the motor structure is:
Figure PCTCN2022080154-appb-000004
Figure PCTCN2022080154-appb-000004
在该技术方案中,通过限制定子齿的数量不大于转子的极对数和电机相数的乘积的2倍,从而可使得整体形成分数槽电机,在分数槽电机的作用下,可有效削弱磁极磁场非正弦分布所产生的高次谐波电势,同时还可削弱齿谐波电势的幅值,改善波形。此外,由于采用分数槽形势的电机,还可有效减小磁通的脉振幅值,进而减少磁极表面的脉振损耗。In this technical solution, by limiting the number of stator teeth to not more than twice the product of the number of pole pairs of the rotor and the number of phases of the motor, a fractional slot motor can be formed as a whole. Under the action of the fractional slot motor, the magnetic poles can be effectively weakened The high-order harmonic potential generated by the non-sinusoidal distribution of the magnetic field can also weaken the amplitude of the tooth harmonic potential and improve the waveform. In addition, due to the use of the motor in the form of fractional slots, the pulse amplitude of the magnetic flux can be effectively reduced, thereby reducing the pulse vibration loss on the magnetic pole surface.
本申请第三方面的实施例提供了一种压缩机结构,包括:壳体;如上述第二方面的电机结构,设于壳体内。The embodiment of the third aspect of the present application provides a compressor structure, including: a casing; the motor structure according to the second aspect above is disposed in the casing.
根据本申请第三方面实施例提供的压缩机结构,包括壳体以及设于壳体内的电机结构,压缩机结构内设有上述第二方面中的电机结构,故而具有上述电机结构的有益效果,在此不再赘述。According to the third aspect of the present application, the compressor structure provided by the embodiment includes a casing and a motor structure disposed in the casing, and the compressor structure is provided with the motor structure in the second aspect above, so it has the beneficial effects of the above motor structure, I won't repeat them here.
本申请第四方面的实施例提供了一种制冷设备,包括:箱体;如上述第三方面的压缩机结构,设于箱体内。The embodiment of the fourth aspect of the present application provides a refrigerating device, comprising: a box body; and the compressor structure according to the above third aspect, disposed in the box body.
根据本申请第四方面实施例提供的制冷设备,包括箱体以及设于箱体内的压缩机结构,制冷设备内设有上述第三方面中的压缩机结构,故而具有上述压缩机结构的有益效果,在此不再赘述。According to the fourth aspect of the present application, the refrigeration equipment provided by the embodiment includes a box body and a compressor structure arranged in the box body, and the refrigeration equipment is provided with the compressor structure in the third aspect above, so it has the beneficial effect of the above compressor structure , which will not be repeated here.
其中,制冷设备包括但不限于冰箱、冰柜、空调等具有制冷功能的设备。Wherein, the refrigeration equipment includes but is not limited to refrigerators, freezers, air conditioners and other equipment with refrigeration functions.
本申请的附加方面和优点将在下面的描述部分中变得明显,或通过本申请的实践了解到。Additional aspects and advantages of the application will become apparent in the description which follows, or may be learned by practice of the application.
附图说明Description of drawings
图1示出了根据本申请的一个实施例的定子结构的结构示意图;Fig. 1 shows a schematic structural view of a stator structure according to an embodiment of the present application;
图2示出了根据本申请的一个实施例的电机结构的结构示意图;Fig. 2 shows a schematic structural diagram of a motor structure according to an embodiment of the present application;
图3示出了根据本申请的一个实施例的定子铁芯的结构示意图;Fig. 3 shows a schematic structural view of a stator core according to an embodiment of the present application;
图4示出了根据本申请的一个实施例的转子铁芯的结构示意图;Fig. 4 shows a schematic structural diagram of a rotor core according to an embodiment of the present application;
图5示出了根据本申请的一个实施例的电机结构的结构示意图;FIG. 5 shows a schematic structural diagram of a motor structure according to an embodiment of the present application;
图6示出了根据本申请的一个实施例的压缩机结构的结构示意图;Fig. 6 shows a structural schematic diagram of a compressor structure according to an embodiment of the present application;
图7示出了根据本申请的一个实施例的制冷设备的结构示意图。Fig. 7 shows a schematic structural diagram of a refrigeration device according to an embodiment of the present application.
其中,图1至图7中附图标记与部件名称之间的对应关系为:Wherein, the corresponding relationship between reference numerals and component names in Fig. 1 to Fig. 7 is:
100:电机结构;102:定子结构;1022:定子铁芯;1023:定子轭;1024:定子齿;1026:第一凹槽;1030:第二凹槽;1031:第一槽;1032:第二槽;1034:定子冲片;104:转子结构;1042:转子铁芯;1044:永磁体;1046:转子冲片;200:压缩机结构;202:壳体;300:制冷设备;302:箱体。100: motor structure; 102: stator structure; 1022: stator core; 1023: stator yoke; 1024: stator teeth; 1026: first groove; 1030: second groove; 1031: first groove; 1032: second slot; 1034: stator punching; 104: rotor structure; 1042: rotor core; 1044: permanent magnet; 1046: rotor punching; 200: compressor structure; 202: shell; 300: refrigeration equipment; 302: box .
具体实施方式Detailed ways
为了能够更清楚地理解本申请的实施例的上述目的、特征和优点,下面结合附图和具体实施方式对本申请的实施例进行进一步的详细描述。需要说明的是,在不冲突的情况下,本申请的实施例及实施例中的特征可以相互组合。In order to better understand the above purpose, features and advantages of the embodiments of the present application, the embodiments of the present application will be further described in detail below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, in the case of no conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.
在下面的描述中阐述了很多具体细节以便于充分理解本申请,但是,本申请的实施例还可以采用其他不同于在此描述的其他方式来实施,因此,本申请的保护范围并不限于下面公开的具体实施例的限制。In the following description, many specific details are set forth in order to fully understand the present application, but the embodiments of the present application can also be implemented in other ways different from those described here, therefore, the protection scope of the present application is not limited to the following limitations of the specific embodiments disclosed.
下面参照图1至图7描述根据本申请的一些实施例。Some embodiments according to the present application are described below with reference to FIGS. 1 to 7 .
如图1和图2所示,本实施例提出的一种定子结构102,包括定子铁芯1022以及设置在定子铁芯1022上的两种凹槽,具体为第一凹槽1026和第二凹槽1030,需要补充的是,定子铁芯1022自身包括两种常规结构,即定子轭1023和定子齿1024,二者之间的位置关系为定子齿1024设于定子轭1023的径向内侧,也即定子轭1023沿径向向内延伸形成定子齿1024。而对于第一凹槽1026和第二凹槽1030而言,第一凹槽1026作为槽状基础,由定子轭1023的外侧壁,也即远离定子铁芯1022的轴线的一侧侧壁向内凹陷形成,第二凹槽1030则是在第一凹槽1026的基础上继续向内凹陷, 也即第二凹槽1030由第一凹槽1026的槽底朝向定子铁芯1022的轴线延伸,从而形成两层凹槽叠加的设置方案,进而一方面可对噪音起到抑制作用,另一方面还可保证电机效率。As shown in Figure 1 and Figure 2, a stator structure 102 proposed in this embodiment includes a stator core 1022 and two kinds of grooves arranged on the stator core 1022, specifically the first groove 1026 and the second groove It needs to be added that the stator core 1022 itself includes two conventional structures, namely the stator yoke 1023 and the stator teeth 1024. That is, the stator yoke 1023 extends radially inward to form stator teeth 1024 . As for the first groove 1026 and the second groove 1030, the first groove 1026 serves as a groove-shaped foundation, and the outer wall of the stator yoke 1023, that is, the side wall away from the axis of the stator core 1022 faces inward. The second groove 1030 continues to be recessed inward on the basis of the first groove 1026, that is, the second groove 1030 extends from the bottom of the first groove 1026 toward the axis of the stator core 1022, so that Forming a setting scheme in which two layers of grooves are superimposed, on the one hand, it can suppress noise, and on the other hand, it can also ensure the efficiency of the motor.
进一步地,第二凹槽1030主要包括两种槽,两种槽的形状不同,具体为在定子铁芯的端面上投影轮廓线不同,同时第一槽1031和第二槽1032之间间隔设置,由于第一槽1031和第二槽1032之间并不连通,相互独立,以便于不同的第一槽1031和第二槽1032会分别与第一凹槽相结合形成不同的槽结构,进而在第一凹槽和第二凹槽1030的共同作用下可极大的改善在运行过程中出现的高频载波噪音。通过限制第二凹槽1030所对应的第一槽1031和第二槽1032的投影面积存在差异,从而可极大的改善电机噪音,特别是对于高频载波噪音而言,有极大地降低作用。Further, the second groove 1030 mainly includes two kinds of grooves, the shapes of the two kinds of grooves are different, specifically, the contour lines projected on the end face of the stator core are different, and the first groove 1031 and the second groove 1032 are arranged at intervals, Since the first groove 1031 and the second groove 1032 are not connected and are independent of each other, so that different first grooves 1031 and second grooves 1032 will be combined with the first groove to form different groove structures, and then The joint action of the first groove and the second groove 1030 can greatly improve the high-frequency carrier noise that occurs during operation. By limiting the difference in the projected areas of the first groove 1031 and the second groove 1032 corresponding to the second groove 1030, the motor noise can be greatly improved, especially for high-frequency carrier noise, which can be greatly reduced.
其中,定子轭1023的厚度即为定子轭1023在定子铁芯1022的径向方向上的尺寸。Wherein, the thickness of the stator yoke 1023 is the dimension of the stator yoke 1023 in the radial direction of the stator core 1022 .
其中,第一凹槽1026的深度即为由定子铁芯1022的外缘沿径向向内延伸的尺寸。Wherein, the depth of the first groove 1026 is the dimension extending radially inward from the outer edge of the stator core 1022 .
进一步地,由于第二凹槽1030是在第一凹槽1026的基础上继续向内延伸形成的,故而一般地,第二凹槽1030的槽宽不大于第一凹槽1026的槽宽。Further, since the second groove 1030 is formed by extending inwardly based on the first groove 1026 , generally, the groove width of the second groove 1030 is not greater than the groove width of the first groove 1026 .
进一步地,如图3所示,定子铁芯1022是由多个定子冲片1034轴向层叠设置而成的,在每个定子冲片1034上均设置有定子轭、定子齿以及绕线槽,定子齿设置在定子轭上,相邻的两个定子齿之间形成有绕线槽,以便于定子绕组绕在绕线槽上,可对转子产生磁场,以实现定子作用。Further, as shown in FIG. 3 , the stator core 1022 is formed by stacking a plurality of stator punches 1034 in the axial direction, and each stator punch 1034 is provided with a stator yoke, a stator tooth, and a winding groove. The stator teeth are arranged on the stator yoke, and a winding slot is formed between two adjacent stator teeth, so that the stator winding can be wound on the winding slot, and a magnetic field can be generated on the rotor to realize the stator effect.
进一步地,定子冲片1034的材质选为硅钢片或其他软磁材料片,厚度不大于0.35mm。Further, the material of the stator punching sheet 1034 is selected as silicon steel sheet or other soft magnetic material sheet, and the thickness is not greater than 0.35mm.
在一个具体的实施例中,第一凹槽的投影面积SA与定子齿的数量Q、定子轭的厚度y和定子铁芯的外径D满足如下关系:In a specific embodiment, the projected area SA of the first groove satisfies the following relationship with the number Q of stator teeth, the thickness y of the stator yoke, and the outer diameter D of the stator core:
Figure PCTCN2022080154-appb-000005
Figure PCTCN2022080154-appb-000005
通过对第一凹槽的投影面积进行限制,具体为将第一凹槽的投影面积 SA与定子齿的数量Q、定子轭的厚度y和定子铁芯的外径D通过上述公式进行计算,并将计算后的比例数值限定在0.157与0.785之间,从而可极大地满足在运行过程中对高频载波噪音的削弱需求,从而达到降噪效果。By limiting the projected area of the first groove, specifically, the projected area SA of the first groove and the number Q of stator teeth, the thickness y of the stator yoke, and the outer diameter D of the stator core are calculated by the above formula, and The calculated ratio value is limited between 0.157 and 0.785, which can greatly meet the weakening requirement of high-frequency carrier noise during operation, thereby achieving the noise reduction effect.
在一个具体的实施例中,第一槽的投影面积SB与定子齿的数量Q、定子轭的厚度y和定子铁芯的外径D满足如下关系:In a specific embodiment, the projected area SB of the first slot satisfies the following relationship with the number Q of stator teeth, the thickness y of the stator yoke, and the outer diameter D of the stator core:
Figure PCTCN2022080154-appb-000006
Figure PCTCN2022080154-appb-000006
通过对第一槽的投影面积进行限制,具体为将第一槽的投影面积SB与定子齿的数量Q、定子轭的厚度y和定子铁芯的外径D通过上述公式进行计算,并将计算后的比例数值限定在0.052与0.3925之间,从而可极大地满足在运行过程中对高频载波噪音的削弱需求,从而达到降噪效果。By limiting the projected area of the first slot, specifically, the projected area SB of the first slot, the number Q of stator teeth, the thickness y of the stator yoke, and the outer diameter D of the stator core are calculated by the above formula, and the calculated The final ratio value is limited between 0.052 and 0.3925, which can greatly meet the weakening demand for high-frequency carrier noise during operation, so as to achieve the noise reduction effect.
在一个具体的实施例中,第二槽的投影面积SC与定子齿的数量Q、定子轭的厚度y和定子铁芯的外径D满足如下关系:In a specific embodiment, the projected area SC of the second slot satisfies the following relationship with the number Q of stator teeth, the thickness y of the stator yoke, and the outer diameter D of the stator core:
Figure PCTCN2022080154-appb-000007
Figure PCTCN2022080154-appb-000007
通过对第二槽的投影面积进行限制,具体为将第二槽的投影面积SB与定子齿的数量Q、定子轭的厚度y和定子铁芯的外径D通过上述公式进行计算,并将计算后的比例数值限定在0.052与0.3925之间,从而可极大地满足在运行过程中对高频载波噪音的削弱需求,从而达到降噪效果。By limiting the projected area of the second slot, specifically, the projected area SB of the second slot, the number Q of stator teeth, the thickness y of the stator yoke, and the outer diameter D of the stator core are calculated by the above formula, and the calculated The final ratio value is limited between 0.052 and 0.3925, which can greatly meet the weakening demand for high-frequency carrier noise during operation, so as to achieve the noise reduction effect.
如图1和图2所示,本申请的另一个实施例提出的一种定子结构102,包括定子铁芯1022以及设置在定子铁芯1022上的两种凹槽,具体为第一凹槽1026和第二凹槽1030,需要补充的是,定子铁芯1022自身包括两种常规结构,即定子轭1023和定子齿1024,二者之间的位置关系为定子齿1024设于定子轭1023的径向内侧,也即定子轭1023沿径向向内延伸形成定子齿1024。而对于第一凹槽1026和第二凹槽1030而言,第一凹槽1026作为槽状基础,由定子轭1023的外侧壁,也即远离定子铁芯1022的轴线的一侧侧壁向内凹陷形成,第二凹槽1030则是在第一凹槽1026的基础上继续向内凹陷,也即第二凹槽1030由第一凹槽1026的槽底朝向定子铁芯1022的轴线延伸,从而形成两层凹槽叠加的设置方案,进而一方面可对噪 音起到抑制作用,另一方面还可保证电机效率。As shown in FIG. 1 and FIG. 2 , a stator structure 102 proposed in another embodiment of the present application includes a stator core 1022 and two kinds of grooves arranged on the stator core 1022 , specifically the first groove 1026 and the second groove 1030, what needs to be added is that the stator core 1022 itself includes two conventional structures, that is, the stator yoke 1023 and the stator teeth 1024, the positional relationship between the two is that the stator teeth 1024 are set on the diameter of the stator yoke 1023 Inwardly, that is, the stator yoke 1023 extends radially inwardly to form stator teeth 1024 . As for the first groove 1026 and the second groove 1030, the first groove 1026 serves as a groove-shaped foundation, and the outer wall of the stator yoke 1023, that is, the side wall away from the axis of the stator core 1022 faces inward. The second groove 1030 continues to be recessed inward on the basis of the first groove 1026, that is, the second groove 1030 extends from the bottom of the first groove 1026 toward the axis of the stator core 1022, thereby Forming a setting scheme in which two layers of grooves are superimposed, on the one hand, it can suppress noise, and on the other hand, it can also ensure the efficiency of the motor.
进一步地,第二凹槽1030主要包括两种槽,两种槽的形状不同,具体为在定子铁芯的端面上投影轮廓线不同,同时第一槽1031和第二槽1032之间间隔设置,由于第一槽1031和第二槽1032之间并不连通,相互独立,以便于不同的第一槽1031和第二槽1032会分别与第一凹槽相结合形成不同的槽结构,进而在第一凹槽和第二凹槽1030的共同作用下可极大的改善在运行过程中出现的高频载波噪音。通过限制第二凹槽1030所对应的第一槽1031和第二槽1032的投影面积存在差异,从而可极大的改善电机噪音,特别是对于高频载波噪音而言,有极大地降低作用。Further, the second groove 1030 mainly includes two kinds of grooves, the shapes of the two kinds of grooves are different, specifically, the contour lines projected on the end face of the stator core are different, and the first groove 1031 and the second groove 1032 are arranged at intervals, Since the first groove 1031 and the second groove 1032 are not connected and are independent of each other, so that different first grooves 1031 and second grooves 1032 will be combined with the first groove to form different groove structures, and then The joint action of the first groove and the second groove 1030 can greatly improve the high-frequency carrier noise that occurs during operation. By limiting the difference in the projected areas of the first groove 1031 and the second groove 1032 corresponding to the second groove 1030, the motor noise can be greatly improved, especially for high-frequency carrier noise, which can be greatly reduced.
其中,定子轭1023的厚度即为定子轭1023在定子铁芯1022的径向方向上的尺寸。Wherein, the thickness of the stator yoke 1023 is the dimension of the stator yoke 1023 in the radial direction of the stator core 1022 .
其中,第一凹槽1026的深度即为由定子铁芯1022的外缘沿径向向内延伸的尺寸。Wherein, the depth of the first groove 1026 is the dimension extending radially inward from the outer edge of the stator core 1022 .
进一步地,由于第二凹槽1030是在第一凹槽1026的基础上继续向内延伸形成的,故而一般地,第二凹槽1030的槽宽不大于第一凹槽1026的槽宽。Further, since the second groove 1030 is formed by extending inwardly based on the first groove 1026 , generally, the groove width of the second groove 1030 is not greater than the groove width of the first groove 1026 .
在一个具体的实施例中,第一槽1031为矩形槽,第二槽1032为弧形槽,采用常规结构更便于加工制造。In a specific embodiment, the first groove 1031 is a rectangular groove, and the second groove 1032 is an arc-shaped groove, and the conventional structure is more convenient for processing and manufacturing.
在一个具体的实施例中,第一槽1031的数量不小于三个,且为奇数个,以保证在工作时的正常电机效率。In a specific embodiment, the number of first slots 1031 is not less than three, and is an odd number, so as to ensure normal motor efficiency during operation.
在另一个具体的实施例中,第二槽1032的数量不小于三个,且为奇数个,以保证在工作时的正常电机效率。In another specific embodiment, the number of second slots 1032 is not less than three, and is an odd number, so as to ensure normal motor efficiency during operation.
更进一步地,第一槽为矩形槽,其数量为三个,第二槽为弧形槽,第二槽的数量则为Q-3个。Furthermore, the first grooves are rectangular grooves, the number of which is three, the second grooves are arc-shaped grooves, and the number of the second grooves is Q-3.
可以理解,第一槽1031和第二槽1032的数量之和与第一凹槽的数量相等。It can be understood that the sum of the number of the first groove 1031 and the number of the second groove 1032 is equal to the number of the first groove.
更进一步地,第一槽1031和第二槽1032的数量均不小于三个。Furthermore, the number of the first slots 1031 and the number of the second slots 1032 is not less than three.
其中,第一槽1031和第二槽1032中的至少一个均匀设置在定子铁芯上,以便于产生较为均匀的磁场,更利于驱动转子结构的转动。Wherein, at least one of the first slot 1031 and the second slot 1032 is uniformly arranged on the stator core, so as to generate a relatively uniform magnetic field, which is more conducive to driving the rotation of the rotor structure.
当然,若是将第一槽1031和第二槽1032均较为均匀地设置在定子铁芯上,则可极大地提高对转子结构的驱动作用,也即提高电机结构整体的电机效率。Of course, if the first slots 1031 and the second slots 1032 are evenly arranged on the stator core, the driving effect on the rotor structure can be greatly improved, that is, the overall motor efficiency of the motor structure can be improved.
如图1和图2所示,本申请的另一个实施例提出的一种定子结构102,包括定子铁芯1022以及设置在定子铁芯1022上的两种凹槽,具体为第一凹槽1026和第二凹槽1030,需要补充的是,定子铁芯1022自身包括两种常规结构,即定子轭1023和定子齿1024,二者之间的位置关系为定子齿1024设于定子轭1023的径向内侧,也即定子轭1023沿径向向内延伸形成定子齿1024。而对于第一凹槽1026和第二凹槽1030而言,第一凹槽1026作为槽状基础,由定子轭1023的外侧壁,也即远离定子铁芯1022的轴线的一侧侧壁向内凹陷形成,第二凹槽1030则是在第一凹槽1026的基础上继续向内凹陷,也即第二凹槽1030由第一凹槽1026的槽底朝向定子铁芯1022的轴线延伸,从而形成两层凹槽叠加的设置方案,进而一方面可对噪音起到抑制作用,另一方面还可保证电机效率。As shown in FIG. 1 and FIG. 2 , a stator structure 102 proposed in another embodiment of the present application includes a stator core 1022 and two kinds of grooves arranged on the stator core 1022 , specifically the first groove 1026 and the second groove 1030, what needs to be added is that the stator core 1022 itself includes two conventional structures, that is, the stator yoke 1023 and the stator teeth 1024, the positional relationship between the two is that the stator teeth 1024 are set on the diameter of the stator yoke 1023 Inwardly, that is, the stator yoke 1023 extends radially inwardly to form stator teeth 1024 . As for the first groove 1026 and the second groove 1030, the first groove 1026 serves as a groove-shaped foundation, and the outer wall of the stator yoke 1023, that is, the side wall away from the axis of the stator core 1022 faces inward. The second groove 1030 continues to be recessed inward on the basis of the first groove 1026, that is, the second groove 1030 extends from the bottom of the first groove 1026 toward the axis of the stator core 1022, thereby Forming a setting scheme in which two layers of grooves are superimposed, on the one hand, it can suppress noise, and on the other hand, it can also ensure the efficiency of the motor.
进一步地,第二凹槽1030主要包括两种槽,两种槽的形状不同,具体为在定子铁芯的端面上投影轮廓线不同,同时第一槽1031和第二槽1032之间间隔设置,由于第一槽1031和第二槽1032之间并不连通,相互独立,以便于不同的第一槽1031和第二槽1032会分别与第一凹槽相结合形成不同的槽结构,进而在第一凹槽和第二凹槽1030的共同作用下可极大的改善在运行过程中出现的高频载波噪音。通过限制第二凹槽1030所对应的第一槽1031和第二槽1032的投影面积存在差异,从而可极大的改善电机噪音,特别是对于高频载波噪音而言,有极大地降低作用。Further, the second groove 1030 mainly includes two kinds of grooves, the shapes of the two kinds of grooves are different, specifically, the contour lines projected on the end face of the stator core are different, and the first groove 1031 and the second groove 1032 are arranged at intervals, Since the first groove 1031 and the second groove 1032 are not connected and are independent of each other, so that different first grooves 1031 and second grooves 1032 will be combined with the first groove to form different groove structures, and then The joint action of the first groove and the second groove 1030 can greatly improve the high-frequency carrier noise that occurs during operation. By limiting the difference in the projected areas of the first groove 1031 and the second groove 1032 corresponding to the second groove 1030, the motor noise can be greatly improved, especially for high-frequency carrier noise, which can be greatly reduced.
其中,定子轭1023的厚度即为定子轭1023在定子铁芯1022的径向方向上的尺寸。Wherein, the thickness of the stator yoke 1023 is the dimension of the stator yoke 1023 in the radial direction of the stator core 1022 .
其中,第一凹槽1026的深度即为由定子铁芯1022的外缘沿径向向内延伸的尺寸。Wherein, the depth of the first groove 1026 is the dimension extending radially inward from the outer edge of the stator core 1022 .
进一步地,由于第二凹槽1030是在第一凹槽1026的基础上继续向内延伸形成的,故而一般地,第二凹槽1030的槽宽不大于第一凹槽1026的槽宽。Further, since the second groove 1030 is formed by extending inwardly based on the first groove 1026 , generally, the groove width of the second groove 1030 is not greater than the groove width of the first groove 1026 .
更具体地,如图2所示,凹槽A(即第一凹槽)面积SA、凹槽B(即第一槽)面积SB、凹槽C(即第二槽)面积SC、定子外径D、定子轭厚度y、定子槽数Q满足公式:0.157≤Q×SA/(yD-y2)≤0.785;0.052≤Q×SB/(yD-y2)≤0.3925;0.052≤Q×SC/(yD-y2)≤0.052;SB≠SC;凹槽A面积SA,单位mm2、凹槽B面积SB,单位mm2、凹槽C面积SC,单位mm2、定子外径D,单位mm、定子轭厚度y,单位mm。本申请可以改善电机和压缩机的高频载波噪音。More specifically, as shown in Figure 2, the area SA of the groove A (ie the first groove), the area SB of the groove B (ie the first groove), the area SC of the groove C (ie the second groove), the outer diameter of the stator D. Stator yoke thickness y and stator slot number Q satisfy the formula: 0.157≤Q×SA/(yD-y2)≤0.785; 0.052≤Q×SB/(yD-y2)≤0.3925; 0.052≤Q×SC/(yD -y2)≤0.052; SB≠SC; groove A area SA, unit mm2, groove B area SB, unit mm2, groove C area SC, unit mm2, stator outer diameter D, unit mm, stator yoke thickness y, The unit is mm. This application can improve the high-frequency carrier noise of motors and compressors.
如图5所示,本申请的另一个实施例还提出的一种电机结构100,包括定子结构102和转子结构104两个部分,其中,定子结构102即为上述任一实施例所提及的结构,对于定子铁芯1022而言,在将定子齿1024上绕线以在绕线槽内设置定子绕组时,可对转子结构104起到正常的磁场驱动作用,进而实现转子结构104的旋转。具体地,转子结构104与定子结构102同轴设置,主要包括转子铁芯1042以及永磁体1044两个部分,在定子结构102通电产生矢量磁场时,磁性件会在磁作用下发生转动,从而实现转子结构104的移动。As shown in Figure 5, another embodiment of the present application also proposes a motor structure 100, which includes two parts: a stator structure 102 and a rotor structure 104, wherein the stator structure 102 is the one mentioned in any of the above-mentioned embodiments For the stator core 1022, when the stator teeth 1024 are wound to form stator windings in the winding slots, the rotor structure 104 can be driven by a normal magnetic field, thereby realizing the rotation of the rotor structure 104. Specifically, the rotor structure 104 is arranged coaxially with the stator structure 102, and mainly includes two parts: the rotor core 1042 and the permanent magnet 1044. When the stator structure 102 is energized to generate a vector magnetic field, the magnetic parts will rotate under the magnetic action, thereby realizing Movement of the rotor structure 104 .
需要说明的是,定子铁芯1022的轴线与转子铁芯1042的轴线共线,定子齿1024和永磁体1044均为绕该轴线布置的,一般来说都是均匀设置。It should be noted that the axis of the stator core 1022 and the axis of the rotor core 1042 are collinear, and the stator teeth 1024 and the permanent magnets 1044 are arranged around the axis, generally uniformly.
进一步地,永磁体1044的截面形状属于对称图形,以便于加工和安装,具体地,永磁体1044包括三种形状的任意组合,可以为纯直线段,此时,在限制对称的情况下,永磁体1044的投影轮廓线应垂直于中心轴线。另一种情况下,永磁体1044可以为对称的直线段,或者可以理解为折线段,此时投影轮廓线的可能性较多,包括但不限于V形、W形等。再一种情况下,永磁体1044为纯曲线段,此时仍需要保持对称形状,可以为单弧线,也可以为多弧线的组合形状。Further, the cross-sectional shape of the permanent magnet 1044 belongs to a symmetrical figure, so as to facilitate processing and installation. Specifically, the permanent magnet 1044 includes any combination of three shapes, and can be a pure straight line segment. At this time, under the condition of restricting symmetry, the permanent magnet 1044 The projected outline of the magnet 1044 should be perpendicular to the central axis. In another case, the permanent magnet 1044 can be a symmetrical straight line segment, or can be understood as a broken line segment. In this case, there are more possibilities for projecting contour lines, including but not limited to V-shape, W-shape and so on. In another case, the permanent magnet 1044 is a pure curve segment, but still needs to maintain a symmetrical shape at this time, which can be a single arc or a combination of multiple arcs.
当然,还可以为曲线段和直线段的组合,只要是对称结构即可。Of course, it can also be a combination of curved segments and straight segments, as long as it is a symmetrical structure.
更进一步地,定子齿1024的数量Q与永磁体的极对数p以及电机结构100的相数m之间的关系为:Furthermore, the relationship between the number Q of stator teeth 1024, the number p of pole pairs of permanent magnets and the number m of phases of the motor structure 100 is:
Figure PCTCN2022080154-appb-000008
Figure PCTCN2022080154-appb-000008
通过限制定子齿1024的数量不大于转子的极对数和电机相数的乘积的2倍,从而可使得整体形成分数槽电机,在分数槽电机的作用下,可有效削弱磁极磁场非正弦分布所产生的高次谐波电势,同时还可削弱齿谐波电势的幅值,改善波形。此外,由于采用分数槽形势的电机,还可有效减小磁通的脉振幅值,进而减少磁极表面的脉振损耗。By limiting the number of stator teeth 1024 to not more than twice the product of the number of pole pairs of the rotor and the number of phases of the motor, a fractional slot motor can be formed as a whole. Under the action of the fractional slot motor, the non-sinusoidal distribution of the magnetic pole magnetic field can be effectively weakened. The generated high-order harmonic potential can also weaken the amplitude of the tooth harmonic potential and improve the waveform. In addition, due to the use of the motor in the form of fractional slots, the pulse amplitude of the magnetic flux can be effectively reduced, thereby reducing the pulse vibration loss on the magnetic pole surface.
其中,进一步地,如图4所示,转子铁芯是由多个转子冲片1046轴向层叠设置而成的,转子冲片1046的材质选为硅钢片或其他软磁材料片,厚度不大于0.35mm。Wherein, further, as shown in FIG. 4 , the rotor core is formed by stacking a plurality of rotor punches 1046 in the axial direction. The material of the rotor punches 1046 is silicon steel sheet or other soft magnetic material sheet, and the thickness is not more than 0.35mm.
进一步地,转子铁芯1042长度大于或等于定子铁芯1022长度。Further, the length of the rotor core 1042 is greater than or equal to the length of the stator core 1022 .
进一步地,定子槽数Q不小于6。Further, the number Q of stator slots is not less than six.
进一步地,转子极对数p≥2。Further, the number of rotor pole pairs p≥2.
进一步地,定子槽数、转子极数和电机相数满足:Q/2mp<1。Further, the number of stator slots, the number of rotor poles and the number of motor phases satisfy: Q/2mp<1.
进一步地,绕组由漆包线组成。Further, the winding is composed of enameled wire.
进一步地,定子铁芯1022和所述转子铁芯均由硅钢片层叠而成。Further, both the stator core 1022 and the rotor core are made of laminated silicon steel sheets.
如图6所示,本实施例提出的一种压缩机结构200,包括壳体202以及设于壳体202内的电机结构100,壳体202内设有上述任一实施例中的电机结构100,故而具有上述电机结构100的有益效果,在此不再赘述。As shown in Figure 6, a compressor structure 200 proposed in this embodiment includes a housing 202 and a motor structure 100 disposed in the housing 202, and the housing 202 is provided with the motor structure 100 in any of the above-mentioned embodiments. , so it has the beneficial effects of the motor structure 100 described above, which will not be repeated here.
如图7所示,本实施例提出的一种制冷设备300,包括箱体302以及设于箱体302内的压缩机结构200,制冷设备300内设有上述实施例五的压缩机结构200,故而具有上述压缩机结构200的有益效果,在此不再赘述。As shown in FIG. 7, a refrigeration device 300 proposed in this embodiment includes a box body 302 and a compressor structure 200 disposed in the box body 302. The refrigeration device 300 is provided with the compressor structure 200 of the fifth embodiment above. Therefore, it has the beneficial effects of the compressor structure 200 described above, which will not be repeated here.
其中,制冷设备300包括但不限于冰箱、冰柜、空调等具有制冷功能的设备。Wherein, the cooling device 300 includes but not limited to refrigerators, freezers, air conditioners and other devices with a cooling function.
根据本申请提供的定子结构、电机结构、压缩机结构和制冷设备,可极大的改善电机噪音,特别是对于高频载波噪音而言,有极大地降低作用。According to the stator structure, the motor structure, the compressor structure and the refrigeration equipment provided in the present application, the noise of the motor can be greatly improved, especially for high-frequency carrier noise, it can greatly reduce the noise.
在本申请中,术语“第一”、“第二”、“第三”仅用于描述的目的,而不能理解为指示或暗示相对重要性;术语“多个”则指两个或两个以上,除非另有明确的限定。术语“安装”、“相连”、“连接”、“固定”等术语均应做广义理解,例如,“连接”可以是固定连接,也可以是可拆卸 连接,或一体地连接;“相连”可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In this application, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance; the term "plurality" refers to two or two above, unless expressly limited otherwise. The terms "installation", "connection", "connection", "fixed" and other terms should be interpreted in a broad sense, for example, "connection" can be fixed connection, detachable connection, or integral connection; "connection" can be directly or indirectly through an intermediary. Those of ordinary skill in the art can understand the specific meanings of the above terms in this application according to specific situations.
本申请的描述中,需要理解的是,术语“上”、“下”、“左”、“右”、“前”、“后”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或单元必须具有特定的方向、以特定的方位构造和操作,因此,不能理解为对本申请的限制。In the description of the present application, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", "front", "rear" etc. are based on the orientation shown in the drawings Or positional relationship is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the referred device or unit must have a specific direction, be constructed and operated in a specific orientation, and therefore, should not be construed as a limitation of the present application.
在本说明书的描述中,术语“一个实施例”、“一些实施例”、“具体实施例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或特点包含于本申请的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或实例。而且,描述的具体特征、结构、材料或特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, descriptions of the terms "one embodiment", "some embodiments", "specific embodiments" and the like mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in this application In at least one embodiment or example of . In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The above are only preferred embodiments of the present application, and are not intended to limit the present application. For those skilled in the art, there may be various modifications and changes in the present application. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of this application shall be included within the protection scope of this application.

Claims (13)

  1. 一种定子结构,其中,包括:A stator structure, including:
    定子铁芯,所述定子铁芯包括定子轭以及由所述定子轭沿径向向内延伸的多个定子齿;a stator core, the stator core includes a stator yoke and a plurality of stator teeth extending radially inward from the stator yoke;
    第一凹槽,设于所述定子轭远离所述定子铁芯的轴线的一侧侧壁;The first groove is provided on the side wall of the stator yoke away from the axis of the stator core;
    第二凹槽,设于所述第一凹槽内,所述第二凹槽由所述第一凹槽的槽底朝向所述定子铁芯的轴线延伸;a second groove, arranged in the first groove, the second groove extends from the bottom of the first groove toward the axis of the stator core;
    其中,所述第二凹槽包括:沿所述定子铁芯的周向间隔设置的第一槽和第二槽,在所述定子铁芯的端面上,所述第一槽的投影面积与所述第二槽的投影面积不同。Wherein, the second groove includes: a first slot and a second slot arranged at intervals along the circumferential direction of the stator core, and on the end face of the stator core, the projected area of the first slot is the same as that of the The projected areas of the second grooves are different.
  2. 根据权利要求1所述的定子结构,其中,所述第一凹槽的投影面积SA与所述定子齿的数量Q、所述定子轭的厚度y和所述定子铁芯的外径D满足如下关系:The stator structure according to claim 1, wherein the projected area SA of the first groove and the number Q of the stator teeth, the thickness y of the stator yoke and the outer diameter D of the stator core satisfy the following relation:
    Figure PCTCN2022080154-appb-100001
    Figure PCTCN2022080154-appb-100001
  3. 根据权利要求1所述的定子结构,其中,The stator structure according to claim 1, wherein,
    所述第一槽的投影面积SB与所述定子齿的数量Q、所述定子轭的厚度y和所述定子铁芯的外径D满足如下关系:The projected area SB of the first slot satisfies the following relationship with the number Q of the stator teeth, the thickness y of the stator yoke and the outer diameter D of the stator core:
    Figure PCTCN2022080154-appb-100002
    Figure PCTCN2022080154-appb-100002
  4. 根据权利要求1所述的定子结构,其中,所述第二槽的投影面积SC与所述定子齿的数量Q、所述定子轭的厚度y和所述定子铁芯的外径D满足如下关系:The stator structure according to claim 1, wherein the projected area SC of the second slot satisfies the following relationship with the number Q of the stator teeth, the thickness y of the stator yoke, and the outer diameter D of the stator core :
    Figure PCTCN2022080154-appb-100003
    Figure PCTCN2022080154-appb-100003
  5. 根据权利要求1至4中任一项所述的定子结构,其中,所述第一槽为矩形槽,所述第二槽为弧形槽。The stator structure according to any one of claims 1 to 4, wherein the first slot is a rectangular slot, and the second slot is an arc slot.
  6. 根据权利要求1至4中任一项所述的定子结构,其中,A stator structure according to any one of claims 1 to 4, wherein,
    所述第一槽的数量为不小于3的奇数个;和/或The number of the first slots is an odd number not less than 3; and/or
    所述第二槽的数量为不小于3的奇数个。The number of the second slots is an odd number not less than 3.
  7. 根据权利要求1至4中任一项所述的定子结构,其中,A stator structure according to any one of claims 1 to 4, wherein,
    所述第一槽沿所述定子铁芯的周向均匀设置;和/或The first slots are uniformly arranged along the circumferential direction of the stator core; and/or
    所述第二槽沿所述定子铁芯的周向均匀设置。The second slots are uniformly arranged along the circumferential direction of the stator core.
  8. 根据权利要求1至4中任一项所述的定子结构,其中,所述定子铁芯包括多个定子冲片,多个所述定子冲片沿所述定子铁芯的轴向层叠设置。The stator structure according to any one of claims 1 to 4, wherein the stator core includes a plurality of stator punches, and the plurality of stator punches are stacked along the axial direction of the stator core.
  9. 一种电机结构,其中,包括:A motor structure, including:
    如权利要求1至8中任一项所述的定子结构;The stator structure according to any one of claims 1 to 8;
    转子结构,与所述定子结构同轴设置,所述转子结构包括转子铁芯以及设于所述转子铁芯上的永磁体。The rotor structure is arranged coaxially with the stator structure, and the rotor structure includes a rotor core and permanent magnets arranged on the rotor core.
  10. 根据权利要求9所述的电机结构,其中,在所述转子铁芯的端面上,所述永磁体的投影轮廓线关于相邻两个所述定子齿的中心轴线对称;The motor structure according to claim 9, wherein, on the end face of the rotor core, the projected contour lines of the permanent magnets are symmetrical with respect to the central axes of two adjacent stator teeth;
    其中,所述永磁体包括以下之一或其组合:直线段、折线段、曲线段。Wherein, the permanent magnet includes one of the following or a combination thereof: a straight line segment, a broken line segment, and a curved line segment.
  11. 权利要求9所述的电机结构,其中,The motor structure of claim 9, wherein,
    所述定子结构中定子齿的数量Q与所述永磁体的数量p以及所述电机结构的相数m之间的关系为:The relationship between the number Q of stator teeth in the stator structure, the number p of the permanent magnets and the phase number m of the motor structure is:
    Figure PCTCN2022080154-appb-100004
    Figure PCTCN2022080154-appb-100004
  12. 一种压缩机结构,其中,包括:A compressor structure, including:
    壳体;case;
    如权利要求9至11中任一项所述的电机结构,设于所述壳体内。The motor structure according to any one of claims 9 to 11, which is arranged in the housing.
  13. 一种制冷设备,其中,包括:A refrigeration device, including:
    箱体;box;
    如权利要求12所述的压缩机结构,设于所述箱体内。The compressor structure according to claim 12, which is arranged in the casing.
PCT/CN2022/080154 2021-10-14 2022-03-10 Stator structure, electric motor structure, compressor structure, and refrigeration apparatus WO2023060830A1 (en)

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CN113872348A (en) * 2021-10-14 2021-12-31 广东美芝制冷设备有限公司 Stator structure, motor structure, compressor structure and refrigeration plant
CN113872349A (en) * 2021-10-14 2021-12-31 广东美芝制冷设备有限公司 Stator structure, motor structure, compressor structure and refrigeration plant
CN113872351A (en) * 2021-10-14 2021-12-31 广东美芝制冷设备有限公司 Stator structure, motor structure, compressor structure and refrigeration plant
CN113872350A (en) * 2021-10-14 2021-12-31 广东美芝制冷设备有限公司 Stator structure, motor structure, compressor structure and refrigeration plant

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