WO2023045835A1 - Preparation method for metal compound film - Google Patents

Preparation method for metal compound film Download PDF

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WO2023045835A1
WO2023045835A1 PCT/CN2022/119220 CN2022119220W WO2023045835A1 WO 2023045835 A1 WO2023045835 A1 WO 2023045835A1 CN 2022119220 W CN2022119220 W CN 2022119220W WO 2023045835 A1 WO2023045835 A1 WO 2023045835A1
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equal
less
wafer
inert gas
reaction chamber
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马迎功
郭冰亮
武树波
赵晨光
周麟
宋玲彦
杨健
甄梓杨
翟洪涛
段俊雄
师帅涛
许文学
张璐
崔亚欣
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北京北方华创微电子装备有限公司
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    • C23C14/06Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
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    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
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Abstract

Disclosed is a preparation method for a metal compound film, comprising: step 1: placing into a reaction chamber a tray carrying a wafer onto which a film is to be deposited, the tray being located above a base; and step 2: introducing a first mixed gas of a first inert gas and a process gas into the reaction chamber, and applying excitation power to a metal target in the reaction chamber, so that the first mixed gas forms a plasma, and the plasma bombards the metal target to form a metal compound film on the wafer; and at the same time, applying radio frequency bias power to the base to adjust the stress of the metal compound film. In step 2 of the present invention, the radio frequency bias power is applied to the base to adjust the stress of the metal compound film when the metal compound film is formed on the wafer. The problem that a film is bent and even falls off under stress is solved, thereby improving the reliability of a device.

Description

金属合化物薄膜的制备方法Preparation method of metal compound film 技术领域technical field
本发明涉及半导体工艺领域,更具体地,涉及一种金属化合物薄膜的制备方法。The invention relates to the field of semiconductor technology, and more specifically, to a method for preparing a metal compound thin film.
背景技术Background technique
物理气相沉积(Physical Vapor Deposition,简称PVD)作为一种薄膜沉积技术,主要应用于各种功能薄膜的沉积,被广泛应用于集成电路、太阳能电池、LED等的半导体领域。Physical vapor deposition (Physical Vapor Deposition, referred to as PVD), as a thin film deposition technology, is mainly used in the deposition of various functional thin films, and is widely used in semiconductor fields such as integrated circuits, solar cells, and LEDs.
氮化铝(AlN)薄膜作为缓冲层或压电层已广泛应用在LED、微机电系统(Micro-Electro-Mechanical System,MEMS)、高电子迁移率晶体管(High Electron Mobility Transistor,HEMT)等的领域。理想状况下,AlN薄膜的应力为零,如果AlN薄膜的应力过大,会造成薄膜受力弯曲,甚至脱落,影响器件的可靠性。AlN薄膜作为压电层,主要沉积于Si衬底或者SiO 2衬底上,其在MEMS应用中要求应力在0±100Mpa范围内,但是,现有的薄膜制备方法在对溅射功率、溅射温度、溅射气体、压力等工艺参数优化,并保持其它工艺参数不变的情况下,AlN薄膜的应力基本不变,很难调整AlN(厚度为500nm~1500nm)的应力。 Aluminum nitride (AlN) thin films have been widely used as buffer layers or piezoelectric layers in LEDs, micro-electro-mechanical systems (Micro-Electro-Mechanical System, MEMS), high electron mobility transistors (High Electron Mobility Transistor, HEMT) and other fields . Ideally, the stress of the AlN film is zero. If the stress of the AlN film is too large, the film will be bent or even fall off due to force, which will affect the reliability of the device. As a piezoelectric layer, AlN films are mainly deposited on Si substrates or SiO 2 substrates, which require stress in the range of 0±100Mpa in MEMS applications. When process parameters such as temperature, sputtering gas, and pressure are optimized, and other process parameters are kept constant, the stress of the AlN film is basically unchanged, and it is difficult to adjust the stress of AlN (with a thickness of 500nm to 1500nm).
因此,对于在Si衬底或者SiO 2衬底上沉积AlN薄膜来说,寻找一种新的应力可调的AlN薄膜制备方法至关重要。 Therefore, for the deposition of AlN thin films on Si substrates or SiO 2 substrates, it is very important to find a new stress-tunable AlN thin film preparation method.
发明内容Contents of the invention
本发明的目的是提出一种金属化合物薄膜的制备方法,解决薄膜受力弯 曲,甚至脱落的问题,进而提升了器件的可靠性,所述制备方法包括:The purpose of the present invention is to propose a kind of preparation method of metal compound thin film, solve the problem that thin film is bent under force, even falls off, and then improves the reliability of device, described preparation method comprises:
步骤1:将承载有待沉积薄膜的晶圆的托盘放入反应腔室中,且位于基座上方;Step 1: Put the tray carrying the wafer to be deposited into the reaction chamber and place it above the base;
步骤2:向所述反应腔室内通入第一惰性气体和工艺气体的第一混合气体,对所述反应腔室中的金属靶材施加激励功率,使所述第一混合气体形成等离子体,该等离子体轰击所述金属靶材,以在所述晶圆上形成金属化合物薄膜;同时对所述基座施加射频偏压功率,以调节所述金属化合物薄膜的应力。Step 2: Introduce a first mixed gas of a first inert gas and a process gas into the reaction chamber, apply excitation power to the metal target in the reaction chamber, and make the first mixed gas form a plasma, The plasma bombards the metal target to form a metal compound film on the wafer; at the same time, RF bias power is applied to the susceptor to adjust the stress of the metal compound film.
可选方案中,在所述步骤2之后还包括:In an optional solution, after the step 2, it also includes:
步骤3:向所述反应腔室内通入第二惰性气体,并对所述基座施加射频偏压功率,使所述第二惰性气体形成等离子体,所述第二惰性气体形成的等离子体对所述金属化合物薄膜的表面进行刻蚀,以进一步调节所述金属化合物薄膜的应力。Step 3: Introduce a second inert gas into the reaction chamber, and apply radio frequency bias power to the susceptor, so that the second inert gas forms a plasma, and the plasma formed by the second inert gas is The surface of the metal compound film is etched to further adjust the stress of the metal compound film.
可选方案中,在所述步骤1之后,且在所述步骤2之前还包括:In an optional solution, after the step 1, and before the step 2, it also includes:
步骤101:将所述托盘和所述晶圆加热至预设温度,以去除所述托盘和所述晶圆的水气以及附着在所述晶圆表面的有机杂质。Step 101: heating the tray and the wafer to a preset temperature to remove moisture from the tray and the wafer and organic impurities attached to the surface of the wafer.
可选方案中,在所述步骤101之后,且在所述步骤2之前还包括:In an optional solution, after the step 101, and before the step 2, it also includes:
步骤102:向所述反应腔室中通入第三惰性气体,并对所述基座施加射频偏压功率,使所述第三惰性气体形成等离子体,所述第三惰性气体形成的等离子体轰击所述晶圆的表面,以去除所述晶圆表面上的杂质。Step 102: Flowing a third inert gas into the reaction chamber, and applying radio frequency bias power to the susceptor, so that the third inert gas forms a plasma, and the plasma formed by the third inert gas bombarding the surface of the wafer to remove impurities on the surface of the wafer.
可选方案中,在所述步骤102之后,且在所述步骤2之前还包括:In an optional solution, after the step 102 and before the step 2, the method further includes:
步骤103:将挡板移至遮盖所述晶圆的上方,向所述反应腔室内通入第四惰性气体和工艺气体的第二混合气体,对所述金属靶材施加激励功率,使所述第二混合气体形成等离子体,进行预溅射工艺;待向所述反应腔室通入的所述第二混合气体的气体流量和所述激励功率稳定后,将所述挡板从所述 晶圆的上方移开,并维持所述激励功率和所述第二混合气体的气体流量不变。Step 103: Move the baffle to cover the wafer, pass the second mixed gas of the fourth inert gas and the process gas into the reaction chamber, apply excitation power to the metal target, and make the The second mixed gas forms plasma and performs a pre-sputtering process; after the gas flow rate of the second mixed gas and the excitation power introduced into the reaction chamber are stabilized, the baffle is removed from the crystal The upper part of the circle is removed, and the excitation power and the gas flow rate of the second mixed gas are kept constant.
可选方案中,所述第一惰性气体的流量小于等于200sccm,所述工艺气体的流量小于等于500sccm;所述工艺气体和所述第一惰性气体的流量比值大于等于4,且小于等于10,对所述金属靶材施加的激励功率小于等于10000W,对所述基座施加的射频偏压功率小于等于1000W。In an optional solution, the flow rate of the first inert gas is less than or equal to 200 sccm, and the flow rate of the process gas is less than or equal to 500 sccm; the flow ratio of the process gas to the first inert gas is greater than or equal to 4 and less than or equal to 10, The excitation power applied to the metal target is less than or equal to 10000W, and the radio frequency bias power applied to the base is less than or equal to 1000W.
可选方案中,在所述步骤102中,所述第三惰性气体的流量小于等于200sccm;对所述基座施加的射频偏压功率为大于等于40W,且小于等于100W;所述反应腔室的压力大于等于6mTorr,且小于等于15mTorr。In an optional solution, in the step 102, the flow rate of the third inert gas is less than or equal to 200 sccm; the RF bias power applied to the susceptor is greater than or equal to 40W and less than or equal to 100W; the reaction chamber The pressure is greater than or equal to 6mTorr, and less than or equal to 15mTorr.
可选方案中,在所述步骤103中,所述第四惰性气体的流量小于等于200sccm,所述工艺气体的流量小于等于500sccm;所述工艺气体和所述第四惰性气体的流量比值大于等于4,且小于等于10,对所述金属靶材施加的激励功率小于等于10000W。Optionally, in the step 103, the flow rate of the fourth inert gas is less than or equal to 200 sccm, the flow rate of the process gas is less than or equal to 500 sccm; the flow ratio of the process gas to the fourth inert gas is greater than or equal to 4, and less than or equal to 10, the excitation power applied to the metal target is less than or equal to 10000W.
可选方案中,在所述步骤3中,所述第二惰性气体的流量小于等于200sccm,对所述基座施加的射频偏压功率大于等于150W,且小于等于400W。In an optional solution, in the step 3, the flow rate of the second inert gas is less than or equal to 200 sccm, and the RF bias power applied to the susceptor is greater than or equal to 150W and less than or equal to 400W.
可选方案中,所述步骤1中,所述反应腔室的真空度小于等于5×10 -6Torr;所述基座的温度大于等于400℃,且小于等于600℃。 In an optional solution, in the step 1, the vacuum degree of the reaction chamber is less than or equal to 5×10 -6 Torr; the temperature of the susceptor is greater than or equal to 400°C and less than or equal to 600°C.
可选方案中,所述金属靶材包括铝、钛、铪或钽,或者包括铝的化合物、钛的化合物、铪的化合物或钽的化合物。In an optional solution, the metal target includes aluminum, titanium, hafnium or tantalum, or a compound of aluminum, titanium, hafnium or tantalum.
本发明的有益效果在于:The beneficial effects of the present invention are:
本发明提供的金属化合物薄膜的制备方法,在步骤2中,在利用由第一混合气体形成的等离子体轰击金属靶材,同时对基座施加射频偏压功率,该射频偏差功率会在基座上形成负偏压,该偏压可以优化等离子体中的离子的运动方向,以在晶圆上形成金属化合物薄膜时调节金属化合物薄膜的应力,使应力由张应力向压应力转变,促进薄膜向(002)生成晶向集中,解决了薄 膜受力弯曲,甚至脱落的问题,进而提升了器件的可靠性。In the preparation method of the metal compound thin film provided by the present invention, in step 2, the plasma formed by the first mixed gas is used to bombard the metal target, and at the same time, the radio frequency bias power is applied to the base, and the radio frequency bias power will be generated on the base A negative bias voltage is formed on the surface, which can optimize the direction of movement of ions in the plasma, so as to adjust the stress of the metal compound film when the metal compound film is formed on the wafer, so that the stress changes from tensile stress to compressive stress, and promotes the film to (002) generates a concentration of crystal orientations, which solves the problem of bending or even falling off of the film under force, thereby improving the reliability of the device.
进一步地,金属化合物薄膜溅射完成后,通过向反应腔室通入第二惰性气体,对基座施加射频偏压功率,该第二惰性气体产生的等离子体可以对金属化合物薄膜的表面进行刻蚀,可以进一步使应力由张应力向压应力转变,以进一步调节金属化合物薄膜的应力。Further, after the sputtering of the metal compound thin film is completed, a second inert gas is introduced into the reaction chamber, and a radio frequency bias power is applied to the susceptor. The plasma generated by the second inert gas can engrave the surface of the metal compound thin film. Corrosion can further change the stress from tensile stress to compressive stress, so as to further adjust the stress of the metal compound film.
本发明的方法具有其它的特性和优点,这些特性和优点从并入本文中的附图和随后的具体实施方式中将是显而易见的,或者将在并入本文中的附图和随后的具体实施方式中进行详细陈述,这些附图和具体实施方式共同用于解释本发明的特定原理。The method of the present invention has other features and advantages that will be apparent from, or will be apparent from, the drawings and detailed description that follow, incorporated herein. Set forth in detail in the manner, these drawings and the detailed description together serve to explain certain principles of the present invention.
附图说明Description of drawings
通过结合附图对本发明示例性实施例进行更详细的描述,本发明的上述以及其它目的、特征和优势将变得更加明显。The above and other objects, features and advantages of the present invention will become more apparent by describing the exemplary embodiments of the present invention in more detail with reference to the accompanying drawings.
图1示出了本发明实施例采用的磁控溅射设备的结构图;Fig. 1 shows the structural diagram of the magnetron sputtering equipment that the embodiment of the present invention adopts;
图2示出了本发明第一实施例提供的金属化合物薄膜的制备方法的流程图;Fig. 2 shows the flowchart of the preparation method of the metal compound film provided by the first embodiment of the present invention;
图3示出了本发明第二实施例提供的金属化合物薄膜的制备方法的流程图;Fig. 3 shows the flowchart of the preparation method of the metal compound thin film provided by the second embodiment of the present invention;
图4示出了本发明第三实施例提供的金属化合物薄膜的制备方法的流程图;Fig. 4 shows the flowchart of the preparation method of the metal compound film provided by the third embodiment of the present invention;
图5示出了根据本发明两个不同的实施例制备的金属化合物薄膜的应力对比图;Fig. 5 shows the stress contrast figure of the metal compound film prepared according to two different embodiments of the present invention;
图6示出了根据本发明实施例和现有技术制备的金属化合物薄膜的薄膜XRD测试结果对比图。FIG. 6 shows a comparison chart of thin film XRD test results of metal compound thin films prepared according to the embodiment of the present invention and the prior art.
具体实施方式Detailed ways
下面将更详细地描述本发明。虽然本发明提供了优选的实施例,然而应该理解,可以以各种形式实现本发明而不应被这里阐述的实施例所限制。相反,提供这些实施例是为了使本发明更加透彻和完整,并且能够将本发明的范围完整地传达给本领域的技术人员。The present invention will be described in more detail below. While the present invention has provided preferred embodiments, it should be understood that the invention can be embodied in various forms and should not be limited by the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, or in a specific orientation. construction and operation, therefore, should not be construed as limiting the invention.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it may be mechanically connected, may be directly connected, or may be indirectly connected through an intermediary. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
图1示出了本发明实施例采用的磁控溅射设备的结构图。请参阅图1,该磁控溅射设备包括反应腔室14,在该反应腔室14的顶部设置有靶材2,在靶材2的上方设置有真空腔体15,该真空腔体15中充满去离子水,用于冷却靶材2,防止溅射过程中由于放热导致靶材2升温。而且在真空腔体15中设置有可旋转的磁控管1,该磁控管1包括具有相反极性的内、外磁极,用于在溅射工艺中提高气体的离化率,进而提高溅射沉积速率。在反应腔室14中且位于靶材2的下方设置有基座9,该基座9上设置有支柱13,用于支撑承载有晶圆的托盘8,以使托盘8位于基座9的上方;基座9上还设置有加热管(图中未示出),用于朝位于其上方的托盘8和晶圆辐射热量,从而能够将晶圆加热至预设温度。可选的,基座9中还设置有冷却装置,用于对晶圆进行冷却。此外,基座9是可升降的,其可以从图1所示的传片位上升至 工艺位,在此过程中,基座9会将压环5顶起,以使基座9、上内衬3和下内衬4围成密闭的溅射环境。在反应腔室14的一侧还设置有库10,用于容置挡板7,该挡板7用于在进行预溅射工艺时从库10移出,并移动至遮挡晶圆的上方。另外,在反应腔室14的底部设置有真空泵系统12,用于对反应腔室14进行抽气,使反应腔室14能够达到较高的真空度,以满足工艺所需的真空条件。Fig. 1 shows a structural diagram of a magnetron sputtering device used in an embodiment of the present invention. Please refer to Fig. 1, this magnetron sputtering equipment comprises reaction chamber 14, and the top of this reaction chamber 14 is provided with target material 2, and above target material 2 is provided with vacuum cavity 15, and in this vacuum cavity 15 Filled with deionized water, used to cool the target 2, to prevent the target 2 from heating up due to heat release during the sputtering process. Moreover, a rotatable magnetron 1 is arranged in the vacuum cavity 15, and the magnetron 1 includes inner and outer magnetic poles with opposite polarities, which are used to improve the ionization rate of the gas in the sputtering process, thereby increasing the sputtering rate. Ejection deposition rate. In the reaction chamber 14 and below the target 2, a base 9 is provided, and a support 13 is provided on the base 9 for supporting the tray 8 carrying the wafer, so that the tray 8 is located above the base 9 ; A heating tube (not shown) is also provided on the base 9 for radiating heat toward the tray 8 and the wafer above it, so that the wafer can be heated to a preset temperature. Optionally, a cooling device is also provided in the base 9 for cooling the wafer. In addition, the base 9 is liftable, and it can rise from the film transfer position shown in Figure 1 to the process position. During this process, the base 9 will lift the pressure ring 5, so that the base 9, the upper inner Liner 3 and lower inner liner 4 form a closed sputtering environment. A library 10 is also provided on one side of the reaction chamber 14 for accommodating the baffle 7 , and the baffle 7 is used to move out of the library 10 during the pre-sputtering process and move to shield the wafer above. In addition, a vacuum pump system 12 is provided at the bottom of the reaction chamber 14 for evacuating the reaction chamber 14 so that the reaction chamber 14 can reach a higher degree of vacuum to meet the vacuum conditions required by the process.
上述靶材2为金属靶材,该金属靶材可以是纯金属,也可以是金属化合物。靶材2与激励电源电连接,激励电源用于向靶材2加载激励,使靶材2相对于接地的腔体(包含上内衬3和下内衬4)形成负偏压,以使溅射气体(包括N 2、Ar、O 2等)放电而产生等离子体,等离子体中带正电的离子被吸引至靶材2,轰击靶材2的表面,溅射出的金属原子与等离子体中的原子(例如氮原子)反应形成金属化合物沉积在晶圆表面形成金属化合物薄膜。可选的,上述激励电源例如为用于加载直流功率的直流电源、用于加载脉冲直流功率的脉冲直流电源,或者直流电源(或脉冲直流电源)与射频电源的结合。 The above-mentioned target material 2 is a metal target material, and the metal target material may be a pure metal or a metal compound. The target 2 is electrically connected to the excitation power supply, and the excitation power is used to load the excitation to the target 2, so that the target 2 forms a negative bias voltage relative to the grounded cavity (including the upper lining 3 and the lower lining 4), so that the sputtering The plasma is generated by discharging the jet gas (including N 2 , Ar, O 2 , etc.), the positively charged ions in the plasma are attracted to the target 2, and bombard the surface of the target 2, the sputtered metal atoms are mixed with the plasma Atoms (such as nitrogen atoms) react to form a metal compound and deposit on the surface of the wafer to form a metal compound film. Optionally, the above excitation power supply is, for example, a DC power supply for loading DC power, a pulsed DC power supply for loading pulsed DC power, or a combination of a DC power supply (or a pulsed DC power supply) and a radio frequency power supply.
本发明第一实施例提供了一种金属化合物薄膜的制备方法,请参考图2,该金属化合物薄膜的制备方法包括:The first embodiment of the present invention provides a method for preparing a metal compound film, please refer to Figure 2, the method for preparing the metal compound film includes:
步骤1:将承载有待沉积薄膜的晶圆的托盘放入反应腔室中,且位于基座上方;Step 1: Put the tray carrying the wafer to be deposited into the reaction chamber and place it above the base;
步骤2:向反应腔室内通入第一惰性气体和工艺气体的第一混合气体,对反应腔室中的金属靶材施加激励功率,使该第一混合气体形成等离子体,该等离子体轰击金属靶材,以在晶圆上形成金属化合物薄膜;同时对基座施加射频偏压功率,以调整金属化合物薄膜的应力。Step 2: Introduce the first mixed gas of the first inert gas and the process gas into the reaction chamber, apply excitation power to the metal target in the reaction chamber, make the first mixed gas form plasma, and the plasma bombards the metal target material to form a metal compound film on the wafer; at the same time, RF bias power is applied to the base to adjust the stress of the metal compound film.
可选的,上述第一惰性气体例如包括氩气、氪气等;工艺气体例如包括氧气、氮气等。在实际应用中,第一惰性气体和工艺气体可以通过流量计连 接到反应腔室。Optionally, the above-mentioned first inert gas includes, for example, argon, krypton, etc.; the process gas includes, for example, oxygen, nitrogen, and the like. In practical applications, the first inert gas and the process gas can be connected to the reaction chamber through flow meters.
在上述步骤2中,在对反应腔室中的金属靶材施加激励功率时,高压条件下,使第一惰性气体和工艺气体电离放电而产生带正电的等离子体,带正电的等离子体被金属靶材吸引并轰击金属靶材。当等离子体的能量足够高时,会使金属靶材表面的原子逸出并沉积在晶圆上,以实现对晶圆表面的薄膜沉积。随着靶材表面逸出的金属原子和工艺气体中的原子结合形成金属化合物沉积在晶圆表面并在晶圆表面发生迁移,同时向基座施加的射频偏压功率可以促进金属化合物在晶圆表面向一定的方向迁移,射频偏压功率使基座表面形成的负偏压可以优化等离子体中的离子的运动方向,以在晶圆上形成金属化合物薄膜时调节金属化合物薄膜的应力,使应力由张应力向压应力转变,促进薄膜向(002)生成晶向集中,解决了薄膜受力弯曲,甚至脱落的问题,进而提升了器件的可靠性。In the above step 2, when the excitation power is applied to the metal target in the reaction chamber, under high pressure conditions, the first inert gas and the process gas are ionized and discharged to generate positively charged plasma, and the positively charged plasma Attracted by and bombards the metal target. When the energy of the plasma is high enough, the atoms on the surface of the metal target will escape and be deposited on the wafer, so as to achieve thin film deposition on the wafer surface. As the metal atoms escaping from the surface of the target combine with the atoms in the process gas to form metal compounds, they are deposited on the wafer surface and migrate on the wafer surface. At the same time, the RF bias power applied to the susceptor can promote the metal compounds on the wafer. The surface migrates to a certain direction, and the negative bias voltage formed on the surface of the base by the RF bias power can optimize the movement direction of the ions in the plasma, so as to adjust the stress of the metal compound film when the metal compound film is formed on the wafer, so that the stress The transition from tensile stress to compressive stress promotes the concentration of the film to the (002) crystal orientation, which solves the problem of bending or even falling off of the film under force, thereby improving the reliability of the device.
第二实施例second embodiment
请参考图3,本发明第二实施例提供的金属化合物薄膜的制备方法,其是在上述第一实施例基础上所做的改进,具体地,该金属化合物薄膜的制备方法同样包括步骤1和步骤2,二者与上述第一实施例相同,在此不再重复描述。Please refer to Fig. 3, the preparation method of the metal compound thin film provided by the second embodiment of the present invention is an improvement made on the basis of the first embodiment above, specifically, the preparation method of the metal compound thin film also includes steps 1 and Step 2, the two are the same as the above-mentioned first embodiment, and will not be described again here.
在上述步骤2之后,制备方法还包括:After the above step 2, the preparation method also includes:
步骤3、向反应腔室内通入第二惰性气体,并对基座施加射频偏压功率,使该第二惰性气体形成等离子体,该第二惰性气体形成的等离子体对金属化合物薄膜的表面进行刻蚀,以进一步调节金属化合物薄膜的应力。Step 3: Introduce a second inert gas into the reaction chamber, and apply radio frequency bias power to the susceptor, so that the second inert gas forms a plasma, and the plasma formed by the second inert gas conducts the surface of the metal compound film Etching to further adjust the stress of the metal compound film.
通过向反应腔室通入第二惰性气体,对基座施加射频偏压功率,该第二惰性气体产生的等离子体可以对金属化合物薄膜的表面进行刻蚀,以刻蚀去除薄膜表面上质量较差的部分,同时可以进一步使应力由张应力向压应力转变,以进一步调节金属化合物薄膜的应力。By feeding the second inert gas into the reaction chamber and applying radio frequency bias power to the susceptor, the plasma generated by the second inert gas can etch the surface of the metal compound film to etch and remove the lower mass on the film surface. At the same time, the stress can be further transformed from tensile stress to compressive stress to further adjust the stress of the metal compound film.
以在晶圆表面沉积氮化铝薄膜为例,上述步骤2之后,上述步骤3具体包括:可以停止加载激励功率和射频偏压功率,并停止惰性气体和工艺气体的通入,维持加热温度和基座位置(工艺位)不变;向反应腔室通入第二惰性气体(例如Ar),第二惰性气体的流量小于等于200sccm,优选大于等于100sccm,且小于等于200sccm。真空泵系统中的冷泵门阀处于全开状态,以确保能够将反应腔室中的杂质气体排出。对基座施加射频偏压功率,可选的,对上述基座施加的射频偏压功率大于等于150W,且小于等于400W。Taking the deposition of aluminum nitride film on the surface of the wafer as an example, after the above step 2, the above step 3 specifically includes: stop loading the excitation power and radio frequency bias power, and stop the introduction of inert gas and process gas, maintain the heating temperature and The position of the susceptor (process position) remains unchanged; a second inert gas (such as Ar) is introduced into the reaction chamber, and the flow rate of the second inert gas is less than or equal to 200 sccm, preferably greater than or equal to 100 sccm, and less than or equal to 200 sccm. The cold pump gate valve in the vacuum pump system is fully open to ensure that the impurity gas in the reaction chamber can be discharged. Applying radio frequency bias power to the base, optionally, the radio frequency bias power applied to the base is greater than or equal to 150W and less than or equal to 400W.
第三实施例third embodiment
请参考图4,本发明第二实施例提供的金属化合物薄膜的制备方法,其是在上述第二实施例基础上所做的改进,具体地,该金属化合物薄膜的制备方法同样包括步骤1、步骤2和步骤3,三者与上述第二实施例相同,在此不再重复描述。Please refer to Fig. 4, the method for preparing a metal compound thin film provided in the second embodiment of the present invention is an improvement made on the basis of the second embodiment above, specifically, the method for preparing a metal compound thin film also includes steps 1, Step 2 and Step 3 are the same as the above-mentioned second embodiment, and will not be described again here.
在此基础上,制备方法还包括步骤101、步骤102和步骤103中的至少一者。下面以在晶圆表面沉积氮化铝薄膜,且制备方法在包括步骤1、步骤2和步骤3的基础上,还包括步骤101、步骤102和步骤103为例,对制备方法进行详细说明。On this basis, the preparation method further includes at least one of step 101, step 102 and step 103. The preparation method will be described in detail below by taking the deposition of an aluminum nitride film on the surface of the wafer, and the preparation method including step 1, step 2 and step 3, and step 101, step 102 and step 103 as an example.
具体地,根据沉积的薄膜不同,对反应腔室设定适合的工艺条件,将承载有待沉积薄膜的晶圆(如硅或二氧化硅)的托盘放入反应腔室中,且位于基座上方,即,放置于基座上的支柱顶端;将基座的温度调节至工艺所需的温度,例如在沉积氮化铝薄膜时,反应腔室的真空度小于5×10-6Torr;基座的温度大于等于400℃,且小于等于600℃,如为500℃。可选的,在沉积诸如氮化铝薄膜等的不导电薄膜时,向靶材加载的激励功率可以为脉冲直流功率,这可以避免因加载直流功率而容易在金属靶材表面形成金属氮化物,影响金属靶材的金属原子逸出。Specifically, according to the different deposited films, set suitable process conditions for the reaction chamber, put the tray of the wafer (such as silicon or silicon dioxide) carrying the film to be deposited into the reaction chamber, and place it on the base , that is, the top of the pillar placed on the base; adjust the temperature of the base to the temperature required by the process, for example, when depositing aluminum nitride film, the vacuum degree of the reaction chamber is less than 5×10-6Torr; the base The temperature is greater than or equal to 400°C and less than or equal to 600°C, such as 500°C. Optionally, when depositing non-conductive films such as aluminum nitride films, the excitation power loaded to the target can be pulsed DC power, which can avoid the formation of metal nitrides on the surface of the metal target due to the loading of DC power, Escape of metal atoms affecting the metal target.
本实施例中,在步骤1之后,且在步骤2之前还包括:In this embodiment, after step 1 and before step 2, it also includes:
步骤101:将托盘和晶圆加热至预设温度,以去除托盘和晶圆的水气以及附着在晶圆表面的有机杂质。Step 101: heating the tray and the wafer to a preset temperature to remove moisture from the tray and the wafer and organic impurities attached to the surface of the wafer.
具体可以为,利用基座上的加热管对托盘和晶圆进行加热,以使其缓慢升温至预设温度,该预设温度例如大于等于300℃,且小于等于1000℃,优选为大于等于450℃,且小于等于800℃,并维持10s~200s,优选为20s~60s。通过将托盘和晶圆加热至预设温度,可以在高温条件下去除托盘和晶圆的水气及附着晶圆表面的有机杂质。Specifically, the tray and the wafer can be heated by the heating tube on the base to slowly raise the temperature to a preset temperature, the preset temperature is, for example, greater than or equal to 300° C. and less than or equal to 1000° C., preferably greater than or equal to 450° C. °C, and less than or equal to 800 °C, and maintained for 10s to 200s, preferably 20s to 60s. By heating the tray and wafer to a preset temperature, the water vapor of the tray and wafer and the organic impurities attached to the surface of the wafer can be removed under high temperature conditions.
本实施例中,在步骤101之后,且在步骤2之前还包括:In this embodiment, after step 101 and before step 2, it also includes:
步骤102:向反应腔室中通入第三惰性气体,并对基座施加射频偏压功率,使该第三惰性气体形成等离子体,该第三惰性气体形成的等离子体轰击晶圆的表面,以去除晶圆表面上的杂质。Step 102: injecting a third inert gas into the reaction chamber, and applying radio frequency bias power to the susceptor, so that the third inert gas forms plasma, and the plasma formed by the third inert gas bombards the surface of the wafer, To remove impurities on the wafer surface.
具体可以为:维持步骤101中采用的加热温度不变,向反应腔室内通入第三惰性气体,如氩气(Ar),可选的,第三惰性气体的流量小于等于200sccm,优选大于等于100sccm,且小于等于200sccm。将腔室压力维持在较高的压力范围,例如大于等于6mTorr,且小于等于15mTorr。对基座施加射频偏压功率,该射频偏压功率采用较低的功率范围,以使第三惰性气体形成的等离子体中的离子能够轰击晶圆表面,以去除晶圆表面上的杂质和氧化物,减少晶圆表面缺陷,增加晶圆表面的活性。可选的,对基座施加的射频偏压功率为大于等于40W,且小于等于100W。另外,在对基座施加的射频偏压功率稳定后,可以将工艺压力(即,腔室压力)降低至原来的二分之一左右(如大于等于3mTorr,且小于等于8mTorr),开始正式进行预清洗处理工艺(即,步骤102)。Specifically, it may be as follows: maintain the heating temperature adopted in step 101, and feed a third inert gas, such as argon (Ar), into the reaction chamber. Optionally, the flow rate of the third inert gas is less than or equal to 200 sccm, preferably greater than or equal to 100sccm, and less than or equal to 200sccm. The chamber pressure is maintained in a relatively high pressure range, for example greater than or equal to 6 mTorr and less than or equal to 15 mTorr. Applying radio frequency bias power to the susceptor, the radio frequency bias power adopts a lower power range, so that ions in the plasma formed by the third inert gas can bombard the wafer surface to remove impurities and oxidation on the wafer surface substances, reduce wafer surface defects, and increase wafer surface activity. Optionally, the RF bias power applied to the base is greater than or equal to 40W and less than or equal to 100W. In addition, after the RF bias power applied to the base is stabilized, the process pressure (that is, the chamber pressure) can be reduced to about half of the original (such as greater than or equal to 3mTorr, and less than or equal to 8mTorr), and the formal process can be started. Pre-cleaning treatment process (ie, step 102).
本实施例中,在步骤102之后,且在步骤2之前还包括步骤103:In this embodiment, after step 102, step 103 is also included before step 2:
将挡板移至遮盖晶圆的上方,向反应腔室内通入第四惰性气体和工艺气体的第二混合气体,对金属靶材施加激励功率,使该第二混合气体形成等离 子体,进行预溅射工艺;待向反应腔室通入的该第二混合气体的气体流量和激励功率稳定后(稳定的指标为气体流量的波动范围不大于±0.1%;激励功率的波动范围不大于±0.1%),将挡板从晶圆的上方移开,并维持该激励功率和该第二混合气体的气体流量不变。Move the baffle to the top of the covering wafer, pass the second mixed gas of the fourth inert gas and the process gas into the reaction chamber, apply excitation power to the metal target, make the second mixed gas form plasma, and perform a preliminary Sputtering process; after the gas flow and excitation power of the second mixed gas fed into the reaction chamber are stabilized (the stable index is that the fluctuation range of the gas flow is not greater than ±0.1%; the fluctuation range of the excitation power is not greater than ±0.1% %), remove the baffle from above the wafer, and keep the excitation power and the gas flow rate of the second mixed gas constant.
上述步骤103为预溅射工艺。具体可以为,停止通入第三惰性气体,关闭对基座施加的射频偏压功率,将基座调整至预溅射工位,将挡板移入反应腔室,并移至遮盖晶圆的上方;向反应腔室中通入第四惰性气体(如Ar)和工艺气体(如N 2)的第二混合气体,其中第四惰性气体的流量小于等于200sccm,优选大于等于15sccm,且小于等于45sccm,工艺气体的流量小于等于500sccm,优选为大于等于90sccm,且小于等于300sccm,工艺气体和第四惰性气体的流量比值大于等于4,且小于等于10,对金属靶材施加的激励功率小于等于10000W,优选大于等于5000W,且小于等于9000W,并维持20s左右。待反应腔室的反应溅射环境稳定后,维持激励功率和气体流量不变,维持真空泵系统中的冷泵门阀处于全开状态,将挡板从晶圆上移开,并维持1s左右。由于反应腔室溅射初期功率和气体流量不稳定,形成的金属化合物薄膜质量不佳,借助上述步骤103,可以使晶圆上形成的金属化合物薄膜在初始阶段也满足较高的质量要求。 The above step 103 is a pre-sputtering process. Specifically, stop feeding the third inert gas, turn off the RF bias power applied to the base, adjust the base to the pre-sputtering station, move the baffle into the reaction chamber, and move it to cover the wafer ; Introducing a second mixed gas of a fourth inert gas (such as Ar) and a process gas (such as N 2 ) into the reaction chamber, wherein the flow rate of the fourth inert gas is less than or equal to 200 sccm, preferably greater than or equal to 15 sccm, and less than or equal to 45 sccm , the flow rate of the process gas is less than or equal to 500 sccm, preferably greater than or equal to 90 sccm, and less than or equal to 300 sccm, the flow ratio of the process gas to the fourth inert gas is greater than or equal to 4, and less than or equal to 10, and the excitation power applied to the metal target is less than or equal to 10000W , preferably greater than or equal to 5000W, and less than or equal to 9000W, and maintain it for about 20s. After the reactive sputtering environment in the reaction chamber is stable, keep the excitation power and gas flow constant, keep the cold pump valve in the vacuum pump system fully open, remove the baffle from the wafer, and keep it for about 1s. Due to the unstable power and gas flow in the initial stage of sputtering in the reaction chamber, the quality of the formed metal compound film is poor. With the help of the above step 103, the metal compound film formed on the wafer can also meet higher quality requirements in the initial stage.
待反应腔室反应溅射环境稳定后,开始执行上述步骤2。具体地,维持激励功率,温度和工艺气氛不变,将基座升至工艺位。晶圆与靶材之间的距离例如大于等于30mm,且小于等于80mm,优选大于等于40mm,且小于等于60mm,这样,既可以保证薄膜的高生长速率,又可以保证金属化合物薄膜的结晶质量。After the reactive sputtering environment in the reaction chamber is stable, the above step 2 is started. Specifically, the excitation power is maintained, the temperature and the process atmosphere are kept constant, and the susceptor is raised to the process position. The distance between the wafer and the target is, for example, greater than or equal to 30 mm and less than or equal to 80 mm, preferably greater than or equal to 40 mm and less than or equal to 60 mm. In this way, both the high growth rate of the film and the crystallization quality of the metal compound film can be guaranteed.
对基座施加小于等于1000W的射频偏压功率,优选大于等于50W,且小于等于300W,加载的射频偏压功率越高,薄膜的应力由张应力向压应力转变的趋势越大,基于此,当生成的金属化合物薄膜张应力较大时,可以通 过提高射频偏压功率来降低张应力,当生成的金属化合物薄膜的张应力较小时,可以通过降低射频偏压功率来提高张应力。与此同时,结合使用基座中加热管对晶圆进行加热,可以维持较高的工艺温度,保证了金属化合物薄膜的结晶质量。该金属化合物薄膜的结晶质量与工艺温度呈正向变化,同时工艺温度越高,金属化合物薄膜的张应力越大,这就需要更高的射频偏压功率进行应力的调节,使其向压应力转变。随着靶材表面逸出的金属原子(例如Al原子)和工艺气体形成的等离子体中的原子(例如N原子)结合,沉积在晶圆表面并在晶圆表面发生迁移,基座施加射频偏压功率可以促进金属化合物在晶圆表面向一定的方向迁移,射频偏压功率使基座表面形成的负偏压促进金属化合物向(002)生长晶向集中,从而调整金属化合物薄膜的应力由张应力向压应力转变。金属化合物薄膜在晶向(002)的结晶质量更优。(002)是固体物理中材料内部原子结构的排列取向。Applying a radio frequency bias power of less than or equal to 1000W to the base, preferably greater than or equal to 50W, and less than or equal to 300W, the higher the applied radio frequency bias power, the greater the tendency of the stress of the film to change from tensile stress to compressive stress. Based on this, When the tensile stress of the generated metal compound film is large, the tensile stress can be reduced by increasing the RF bias power, and when the tensile stress of the generated metal compound film is small, the tensile stress can be increased by reducing the RF bias power. At the same time, combined with the use of heating tubes in the base to heat the wafer, a relatively high process temperature can be maintained to ensure the crystallization quality of the metal compound film. The crystallization quality of the metal compound film changes positively with the process temperature. At the same time, the higher the process temperature, the greater the tensile stress of the metal compound film, which requires higher RF bias power to adjust the stress to transform it to compressive stress. . As the metal atoms (such as Al atoms) escaped from the target surface combine with the atoms (such as N atoms) in the plasma formed by the process gas, they are deposited on the wafer surface and migrate on the wafer surface, and the pedestal applies RF bias. The voltage power can promote the metal compound to migrate in a certain direction on the wafer surface, and the RF bias power makes the negative bias formed on the surface of the susceptor promote the concentration of the metal compound to the (002) growth crystal direction, thereby adjusting the stress of the metal compound film from tension to Stress changes to compressive stress. The crystallization quality of the metal compound film is better in the crystal direction (002). (002) is the arrangement orientation of the internal atomic structure of the material in solid state physics.
可选的,上述步骤2中,沉积速率控制在10~20A/s,直至金属化合物薄膜的厚度达到工艺需要的厚度。金属化合物薄膜的厚度一般控制在200nm~1300nm。Optionally, in the above step 2, the deposition rate is controlled at 10-20 A/s until the thickness of the metal compound film reaches the thickness required by the process. The thickness of the metal compound thin film is generally controlled in the range of 200nm to 1300nm.
在执行完成上述步骤3之后,停止对基座施加射频偏压功率,停止气体通入,降低工艺温度,将腔室抽至高真空。基座从工艺位降至传片位,将沉积完成的晶圆移出工艺腔室,完成金属化合物薄膜的制备。After completing the above step 3, stop applying RF bias power to the susceptor, stop gas flow, lower the process temperature, and pump the chamber to a high vacuum. The base is lowered from the process position to the transfer position, and the deposited wafer is moved out of the process chamber to complete the preparation of the metal compound film.
本发明实施例提供的金属化合物薄膜的制备方法,在步骤2中,在利用由第一混合气体形成的等离子体轰击金属靶材,同时对基座施加射频偏压功率,该射频偏差功率会在基座上形成负偏压,该偏压可以优化等离子体中的离子的运动方向,以在晶圆上形成金属化合物薄膜时调节金属化合物薄膜的应力,使应力由张应力向压应力转变,促进薄膜向(002)生成晶向集中,解决了薄膜受力弯曲,甚至脱落的问题,进而提升了器件的可靠性。进一步地,通过向反应腔室通入第二惰性气体,对基座施加射频偏压功率,该第二惰性 气体产生的等离子体可以对金属化合物薄膜的表面进行刻蚀,可以进一步使应力由张应力向压应力转变,以进一步调节金属化合物薄膜的应力。In the preparation method of the metal compound thin film provided by the embodiment of the present invention, in step 2, the metal target is bombarded with the plasma formed by the first mixed gas, and at the same time, the RF bias power is applied to the susceptor, and the RF bias power will be A negative bias voltage is formed on the base, which can optimize the direction of movement of ions in the plasma to adjust the stress of the metal compound film when the metal compound film is formed on the wafer, so that the stress changes from tensile stress to compressive stress, promoting The film is concentrated toward the (002) generation crystal direction, which solves the problem of bending or even falling off of the film under force, thereby improving the reliability of the device. Further, by feeding the second inert gas into the reaction chamber and applying radio frequency bias power to the susceptor, the plasma generated by the second inert gas can etch the surface of the metal compound thin film, and the stress can be further relieved from tension. The stress is converted to compressive stress to further adjust the stress of the metal compound film.
图5示出了根据本发明两个不同的实施例制备的氮化铝薄膜的应力对比图。横坐标为施加的射频偏压功率(RF Bias),纵坐标为氮化铝薄膜的应力(Stress),其中,正数为张应力,负数为压应力。图5中的实线表示在采用上述第一实施例中的方法沉积形成氮化铝薄膜时,对基座施加射频偏压功率(Bias Process),施加的射频偏压功率的大小对氮化铝薄膜应力的影响;图5中的虚线表示在采用上述第二实施例中的方法沉积形成氮化铝薄膜时,对基座施加射频偏压功率,在形成氮化铝薄膜后,继续对基座施加射频偏压功率(Bias Process+Bias Etch),对氮化铝薄膜应力的影响。对比实线和虚线可知,相比于采用第一实施例中的方法,采用上述第二实施例中的方法可以进一步使应力由张应力向压应力转变。Fig. 5 shows a stress contrast diagram of aluminum nitride films prepared according to two different embodiments of the present invention. The abscissa is the applied radio frequency bias power (RF Bias), and the ordinate is the stress (Stress) of the aluminum nitride film, where the positive number is the tensile stress and the negative number is the compressive stress. The solid line in Fig. 5 shows that when adopting the method in the above-mentioned first embodiment to deposit and form the aluminum nitride film, the RF bias power (Bias Process) is applied to the base, and the magnitude of the applied RF bias power has a great influence on the aluminum nitride The influence of film stress; the dotted line in Fig. 5 shows that when adopting the method in the above-mentioned second embodiment to deposit and form aluminum nitride film, apply radio frequency bias power to base, after forming aluminum nitride film, continue to base The effect of RF bias power (Bias Process+Bias Etch) on the stress of aluminum nitride film. Comparing the solid line and the dotted line, it can be seen that compared with the method in the first embodiment, the stress in the second embodiment above can further transform the stress from the tensile stress to the compressive stress.
图6示出了根据本发明实施例和现有技术制备的氮化铝薄膜的XRD测试结果对比图。图6的横坐标为角度Angle((002)晶向),纵坐标为氮化铝的强度Intensity。图6中的虚线表示在现有技术采用的氮化铝薄膜的制备方法沉积形成氮化铝薄膜时,没有对基座施加射频偏压功率;图6中的实线表示在本发明实施例采用的氮化铝薄膜的制备方法沉积形成氮化铝薄膜时,对基座施加了射频偏压功率。对比实线和虚线可知,对基座施加射频偏压功率后,氮化铝薄膜更多的向(002)晶向方向生长,作为本领域技术人员的公知常识形成氮化铝薄膜时,在向(002)晶向方向生长的同时,也有部分向(102)晶向方向生长,为了提高薄膜质量,期望氮化铝薄膜向(002)晶向方向生长。FIG. 6 shows a comparison chart of XRD test results of aluminum nitride thin films prepared according to the embodiment of the present invention and the prior art. The abscissa of FIG. 6 is the angle Angle ((002) crystal orientation), and the ordinate is the intensity of aluminum nitride. The dotted line in Fig. 6 indicates that when the aluminum nitride thin film is deposited and formed by the preparation method of the aluminum nitride thin film adopted in the prior art, no radio frequency bias power is applied to the base; the solid line in Fig. When the aluminum nitride thin film is deposited and formed by the preparation method of the aluminum nitride thin film, a radio frequency bias power is applied to the base. Comparing the solid line and the dashed line, it can be seen that after the RF bias power is applied to the base, the aluminum nitride film grows more towards the (002) crystal direction. As the common knowledge of those skilled in the art, when forming an aluminum nitride film, the While growing in the direction of the (002) crystal direction, some parts also grow in the direction of the (102) crystal direction. In order to improve the quality of the film, it is expected that the aluminum nitride film grows in the direction of the (002) crystal direction.
以上描述以形成氮化铝薄膜为例,应该理解本发明的方法还可以制备其他金属化合物薄膜,如用于制备钛、铪或钽的金属化合物薄膜。The above description takes the formation of aluminum nitride thin film as an example, it should be understood that the method of the present invention can also prepare other metal compound thin films, such as metal compound thin films for preparing titanium, hafnium or tantalum.
以上已经描述了本发明的各实施例,上述说明是示例性的,并非穷尽性的,并且也不限于所披露的各实施例。在不偏离所说明的各实施例的范围和 精神的情况下,对于本技术领域的普通技术人员来说许多修改和变更都是显而易见的。Having described various embodiments of the present invention, the foregoing description is exemplary, not exhaustive, and is not limited to the disclosed embodiments. Many modifications and alterations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments.

Claims (11)

  1. 一种金属化合物薄膜的制备方法,其特征在于,所述方法包括:A method for preparing a metal compound thin film, characterized in that the method comprises:
    步骤1:将承载有待沉积薄膜的晶圆的托盘放入反应腔室中,且位于基座上方;Step 1: Put the tray carrying the wafer to be deposited into the reaction chamber and place it above the base;
    步骤2:向所述反应腔室内通入第一惰性气体和工艺气体的第一混合气体,对所述反应腔室中的金属靶材施加激励功率,使所述第一混合气体形成等离子体,该等离子体轰击所述金属靶材,以在所述晶圆上形成金属化合物薄膜;同时对所述基座施加射频偏压功率,以调节所述金属化合物薄膜的应力。Step 2: Introduce a first mixed gas of a first inert gas and a process gas into the reaction chamber, apply excitation power to the metal target in the reaction chamber, and make the first mixed gas form a plasma, The plasma bombards the metal target to form a metal compound film on the wafer; at the same time, RF bias power is applied to the susceptor to adjust the stress of the metal compound film.
  2. 根据权利要求1所述的方法,其特征在于,在所述步骤2之后还包括:The method according to claim 1, further comprising after said step 2:
    步骤3:向所述反应腔室内通入第二惰性气体,并对所述基座施加射频偏压功率,使所述第二惰性气体形成等离子体,所述第二惰性气体形成的等离子体对所述金属化合物薄膜的表面进行刻蚀,以进一步调节所述金属化合物薄膜的应力。Step 3: Introduce a second inert gas into the reaction chamber, and apply radio frequency bias power to the susceptor, so that the second inert gas forms a plasma, and the plasma formed by the second inert gas is The surface of the metal compound film is etched to further adjust the stress of the metal compound film.
  3. 根据权利要求1所述的方法,其特征在于,在所述步骤1之后,且在所述步骤2之前还包括:The method according to claim 1, characterized in that, after the step 1 and before the step 2, further comprising:
    步骤101:将所述托盘和所述晶圆加热至预设温度,以去除所述托盘和所述晶圆的水气以及附着在所述晶圆表面的有机杂质。Step 101: heating the tray and the wafer to a preset temperature to remove moisture from the tray and the wafer and organic impurities attached to the surface of the wafer.
  4. 根据权利要求3所述的方法,其特征在于,在所述步骤101之后,且在所述步骤2之前还包括:The method according to claim 3, characterized in that, after the step 101 and before the step 2, further comprising:
    步骤102:向所述反应腔室中通入第三惰性气体,并对所述基座施加射频偏压功率,使所述第三惰性气体形成等离子体,所述第三惰性气体形成的 等离子体轰击所述晶圆的表面,以去除所述晶圆表面上的杂质。Step 102: Flowing a third inert gas into the reaction chamber, and applying radio frequency bias power to the susceptor, so that the third inert gas forms a plasma, and the plasma formed by the third inert gas bombarding the surface of the wafer to remove impurities on the surface of the wafer.
  5. 根据权利要求4所述的方法,其特征在于,在所述步骤102之后,且在所述步骤2之前还包括:The method according to claim 4, characterized in that, after the step 102 and before the step 2, further comprising:
    步骤103:将挡板移至遮盖所述晶圆的上方,向所述反应腔室内通入第四惰性气体和工艺气体的第二混合气体,对所述金属靶材施加激励功率,使所述第二混合气体形成等离子体,进行预溅射工艺;待向所述反应腔室通入的所述第二混合气体的气体流量和所述激励功率稳定后,将所述挡板从所述晶圆的上方移开,并维持所述激励功率和所述第二混合气体的气体流量不变。Step 103: Move the baffle to cover the wafer, pass the second mixed gas of the fourth inert gas and the process gas into the reaction chamber, apply excitation power to the metal target, and make the The second mixed gas forms plasma and performs a pre-sputtering process; after the gas flow rate of the second mixed gas and the excitation power introduced into the reaction chamber are stabilized, the baffle is removed from the crystal The upper part of the circle is removed, and the excitation power and the gas flow rate of the second mixed gas are kept constant.
  6. 根据权利要求1所述的方法,其特征在于,所述步骤2中,所述第一惰性气体的流量小于等于200sccm,所述工艺气体的流量小于等于500sccm;所述工艺气体和所述第一惰性气体的流量比值大于等于4,且小于等于10,对所述金属靶材施加的激励功率小于等于10000W,对所述基座施加的射频偏压功率小于等于1000W。The method according to claim 1, wherein in the step 2, the flow rate of the first inert gas is less than or equal to 200 sccm, and the flow rate of the process gas is less than or equal to 500 sccm; the process gas and the first The flow ratio of the inert gas is greater than or equal to 4 and less than or equal to 10, the excitation power applied to the metal target is less than or equal to 10000W, and the radio frequency bias power applied to the base is less than or equal to 1000W.
  7. 根据权利要求4所述的方法,其特征在于,在所述步骤102中,所述第三惰性气体的流量小于等于200sccm;对所述基座施加的射频偏压功率为大于等于40W,且小于等于100W;所述反应腔室的压力大于等于6mTorr,且小于等于15mTorr。The method according to claim 4, characterized in that, in the step 102, the flow rate of the third inert gas is less than or equal to 200 sccm; the RF bias power applied to the susceptor is greater than or equal to 40W and less than equal to 100W; the pressure of the reaction chamber is greater than or equal to 6mTorr and less than or equal to 15mTorr.
  8. 根据权利要求5所述的方法,其特征在于,在所述步骤103中,所述第四惰性气体的流量小于等于200sccm,所述工艺气体的流量小于等于500sccm;所述工艺气体和所述第四惰性气体的流量比值大于等于4,且小于等于10,对所述金属靶材施加的激励功率小于等于10000W。The method according to claim 5, characterized in that, in the step 103, the flow rate of the fourth inert gas is less than or equal to 200 sccm, and the flow rate of the process gas is less than or equal to 500 sccm; the process gas and the first The flow ratio of the four inert gases is greater than or equal to 4 and less than or equal to 10, and the excitation power applied to the metal target is less than or equal to 10000W.
  9. 根据权利要求2所述的方法,其特征在于,在所述步骤3中,所述第二惰性气体的流量小于等于200sccm,对所述基座施加的射频偏压功率大于等于150W,且小于等于400W。The method according to claim 2, wherein in the step 3, the flow rate of the second inert gas is less than or equal to 200 sccm, and the RF bias power applied to the susceptor is greater than or equal to 150 W, and is less than or equal to 400W.
  10. 根据权利要求1所述的方法,其特征在于,所述步骤1中,所述反应腔室的真空度小于等于5×10 -6Torr;所述基座的温度大于等于400℃,且小于等于600℃。 The method according to claim 1, wherein in the step 1, the vacuum degree of the reaction chamber is less than or equal to 5×10 -6 Torr; the temperature of the susceptor is greater than or equal to 400°C, and is less than or equal to 600°C.
  11. 根据权利要求1-10任一项所述的方法,其特征在于,所述金属靶材包括铝、钛、铪或钽,或者包括铝的化合物、钛的化合物、铪的化合物或钽的化合物。The method according to any one of claims 1-10, wherein the metal target material comprises aluminum, titanium, hafnium or tantalum, or a compound of aluminum, titanium, hafnium or tantalum.
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