WO2023042834A1 - Method for producing crystal device - Google Patents
Method for producing crystal device Download PDFInfo
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- WO2023042834A1 WO2023042834A1 PCT/JP2022/034326 JP2022034326W WO2023042834A1 WO 2023042834 A1 WO2023042834 A1 WO 2023042834A1 JP 2022034326 W JP2022034326 W JP 2022034326W WO 2023042834 A1 WO2023042834 A1 WO 2023042834A1
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- gold
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- metal
- silver
- crystal device
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- 239000013078 crystal Substances 0.000 title claims abstract description 58
- 238000004519 manufacturing process Methods 0.000 title claims description 11
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims abstract description 59
- 239000010931 gold Substances 0.000 claims abstract description 59
- 229910052737 gold Inorganic materials 0.000 claims abstract description 58
- 229910052751 metal Inorganic materials 0.000 claims abstract description 32
- 239000002184 metal Substances 0.000 claims abstract description 32
- 238000004544 sputter deposition Methods 0.000 claims abstract description 26
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 40
- 229910052709 silver Inorganic materials 0.000 claims description 40
- 239000004332 silver Substances 0.000 claims description 40
- 238000000034 method Methods 0.000 claims description 9
- 239000010453 quartz Substances 0.000 claims 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims 2
- 230000032683 aging Effects 0.000 abstract description 12
- 239000000463 material Substances 0.000 abstract description 6
- 229910000510 noble metal Inorganic materials 0.000 abstract description 3
- 230000003247 decreasing effect Effects 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 39
- 239000010408 film Substances 0.000 description 21
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 8
- 229910052804 chromium Inorganic materials 0.000 description 8
- 239000011651 chromium Substances 0.000 description 8
- 230000015572 biosynthetic process Effects 0.000 description 6
- 230000009467 reduction Effects 0.000 description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 229910001316 Ag alloy Inorganic materials 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 238000000151 deposition Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 239000010970 precious metal Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 239000000470 constituent Substances 0.000 description 2
- 230000000593 degrading effect Effects 0.000 description 2
- 230000008021 deposition Effects 0.000 description 2
- 230000002542 deteriorative effect Effects 0.000 description 2
- PQTCMBYFWMFIGM-UHFFFAOYSA-N gold silver Chemical compound [Ag].[Au] PQTCMBYFWMFIGM-UHFFFAOYSA-N 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000007670 refining Methods 0.000 description 2
- 238000005477 sputtering target Methods 0.000 description 2
- 229910001020 Au alloy Inorganic materials 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000007772 electrode material Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 239000013077 target material Substances 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H03—ELECTRONIC CIRCUITRY
- H03H—IMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
- H03H3/00—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators
- H03H3/007—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators for the manufacture of electromechanical resonators or networks
- H03H3/02—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators for the manufacture of electromechanical resonators or networks for the manufacture of piezoelectric or electrostrictive resonators or networks
-
- H—ELECTRICITY
- H03—ELECTRONIC CIRCUITRY
- H03H—IMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
- H03H9/00—Networks comprising electromechanical or electro-acoustic devices; Electromechanical resonators
- H03H9/15—Constructional features of resonators consisting of piezoelectric or electrostrictive material
- H03H9/17—Constructional features of resonators consisting of piezoelectric or electrostrictive material having a single resonator
- H03H9/19—Constructional features of resonators consisting of piezoelectric or electrostrictive material having a single resonator consisting of quartz
Definitions
- the present invention relates to a method for manufacturing a crystal device.
- Crystal devices are used in a wide variety of electronic devices such as digital cameras, smartphones, watches, personal computers, televisions, and media players.
- a crystal device is a component that produces a reference signal (clock) that is indispensable for digital control, and is an important component that acts as the heart of a human being. (Patent Document 1).
- a technique of using a gold-silver alloy for example, 22-karat gold or 20-karat gold, etc.
- the process of recovering and refining gold or the like adhering to the target material used in the main sputtering apparatus is more complicated than in the case of a single metal, and the cost reduction effect is small.
- the object of the present invention is to provide a crystal device that enables cost reduction of noble metal targets as raw material costs without deteriorating aging characteristics.
- the method for manufacturing a crystal device of the present invention comprises a base layer, a layer containing gold and a second metal, a layer containing gold and a second metal, and a layer containing gold and gold in this order from the surface of the crystal resonator element using a carousel sputtering apparatus. , a layer comprising a second metal and having at least 50% by volume of the second metal, gold, a layer comprising the second metal and having less than 50% by volume of the second metal, and 95% by volume of gold % or more of the metal.
- the second metal may be a silver layer.
- FIG. 1 is a plan view (viewed from above) of a carousel-type three-source sputtering apparatus used in the method of manufacturing a crystal device according to the present embodiment, and is a view showing a film forming chamber.
- FIG. FIG. 1 is a schematic vertical cross-sectional view of electrodes of a crystal device deposited in this embodiment, and one circle is the size of a molecule such as gold.
- FIG. 1 is a schematic vertical cross-sectional view of electrodes of a crystal device deposited in this embodiment, and one circle is the size of a molecule such as gold.
- FIG. 1 is a schematic vertical cross-sectional view of electrodes of a crystal device formed in a modified embodiment, and one circle is the size of a molecule such as gold. In FIG. is arranged, but it is omitted on one side.
- FIG. 1A is a plan view of the crystal vibrating piece 12
- FIG. 1B is a front view of the crystal vibrating piece 12
- FIG. 1C is a bottom view of the crystal vibrating piece 12.
- the electrode 3A in FIG. 1A is arranged so that the electrode 3A largely occupies the plane of the crystal vibrating piece 12 .
- the electrode 3B is arranged so as to occupy the lower right end of the plane of the crystal vibrating piece 12 in a small area.
- electrodes 3A and 3B are arranged so as to continue from FIG. 1(A).
- the electrode 3B is arranged so that the bottom surface of the crystal vibrating piece 12 is largely occupied as continued from FIG. 1(B).
- the method for manufacturing the crystal device 1 of the present embodiment uses the carousel type three-source sputtering apparatus 10 shown in FIG.
- the carousel type three-source sputtering apparatus 10 revolves and rotates a substrate 13 on which several tens to several hundreds of crystal vibrating pieces (workpieces) 12 are set. 18 are placed and sputtering is performed to continuously form films of dissimilar metals.
- the carousel type three-source sputtering apparatus 10 has a revolution speed of 5 to 99 rpm, rotates in the direction of the arrow M, has a short idle movement time, and has individual sputtering targets 14, 16, 18 (chromium target 14, An arbitrary film composition can be formed by controlling the film forming power of the silver target 16 and the gold target 18) or ON/OFF of the power supply.
- the power to the silver target 16 and gold target 18 is turned off.
- the film forming power is reduced and/or the film forming time is shortened.
- a chromium layer as a base layer is formed on the surface of the crystal vibrating piece 12
- a gold film is formed on the surface of the base layer, and then silver and gold are alternately laminated.
- a gold film is deposited on the surface layer furthest from the underlying layer.
- FIG. 3 shows the layered structure of each film in this way.
- a layer 30 having chromium 20, gold 22, and silver 24, which are constituent elements of the underlying layer is formed in order from the surface of the crystal resonator element (workpiece 12).
- a layer 32 containing gold 22 and silver 24 and containing 50% by volume or more of silver 24 is formed.
- a layer 34 comprising gold 22 and silver 24 with less than 50% by volume of silver 24 is then deposited.
- a layer 36 containing 95% by volume or more of gold 22 is deposited.
- the crystal device 1 is now manufactured.
- the crystal device 1 that enables cost reduction of the noble metal target without degrading the aging characteristics. It is said that the aging characteristics of the electrodes of the crystal device 1 do not deteriorate because the gold electrodes contain less easily oxidizable materials (silver, iron, chromium, etc.). In this respect, according to the present embodiment, since silver and gold are alternately laminated, the gold electrode contains less materials that are easily oxidized, and the aging characteristics are not degraded.
- a gold/silver alloy target has been put into practical use for forming the electrodes of the crystal device 1 .
- this alloy target can reduce the cost by reducing the weight of gold, it is necessary to form a uniform alloy composition, and to recover precious metals such as defective products or anti-adhesion plates, gold 22 and silver 24 are used. Refining is required, man-hours are required, and the cost reduction rate is inferior to others. In this respect as well, the method of forming the electrodes of the crystal device 1 of the present embodiment is superior.
- the concentration of silver 24 can be gradually changed (layers 32, 34, and 36). , the volume change due to the temperature of each layer can be moderated, and film stress and the like can be suppressed.
- the film formation speed of the carousel type three-source sputtering apparatus 10 is almost the same as the film formation speed of the so-called inter-back type sputtering.
- film formation can be performed at a rate several times to several tens of times higher than that of the so-called inter-back type sputtering.
- inter-back type sputtering compared to the carousel type multi-source sputtering apparatus 10, idle movement time is increased and the productivity (apparatus capacity) of the sputtering process is deteriorated.
- one or two substrates 13 on which several tens to several hundreds of crystal vibrating pieces 12 are set are placed on a conveying jig, and are spaced between the targets. is moved back and forth, but the film formation is only the forward trip, and the return trip is an idle movement. make worse.
- the film can be formed by rotating 8 to 12 substrates 13 in a fixed direction. Since the time does not change, the productivity (apparatus capacity) of the sputtering process is not deteriorated.
- the silver 24 and the like are slightly exposed in the cross section in the film thickness direction during the layered film formation of the silver 24, the gold 22 and the like. However, this degree of exposure hardly degrades the aging characteristics of the crystal device 1 .
- silver 24 and gold 22 are deposited in a layered manner, but instead of silver 24 (second metal), one, two, or three layers of titanium, tungsten, nickel, or the like are used. Seeds may be used.
- the carousel-type three-source sputtering apparatus 10 is used in the present embodiment, but a carousel-type four-source sputtering apparatus or the like may be used to use sputtering targets of other elements or multiple elements. .
- the carousel sputtering apparatus 10 is used to sequentially form a base layer, a layer containing gold and a second metal, a layer containing gold and a second metal, and a layer containing gold and a second metal.
- a layer containing 50% by volume or more of the second metal, a layer containing gold and a second metal and containing less than 50% by volume of the second metal, and a layer formed of a metal containing 95% by volume or more of gold. is deposited.
- FIG. 4 shows a layered structure of each film of a crystal device 40 which is a modification of the crystal device 1 .
- a layer 64 containing chromium 60, gold 62, and silver 66, which are constituent elements of the underlying layer is deposited in order from the surface of the plate-shaped crystal 42.
- a layer 68 comprising gold 62 and silver 66 with less than 50 volume percent silver 66 is then deposited.
- a layer 70 having gold 62 and silver 66 with silver 24 sparse is then deposited.
- a layer 72 comprising gold 62 and silver 66 with less than 50 volume percent silver 66 is then deposited.
- a layer 74 comprising gold 62 and silver 66 with less than 50 volume percent silver 66 is then deposited.
- a layer 76 comprising gold 62 and silver 66 with less than 50 volume percent silver 66 is then deposited.
- a layer 78 is then deposited having gold 62 and silver 66 with less than 50% silver 66 by volume.
- a layer 80 comprising gold 62 and silver 66 with less than 50 volume percent silver 66 is then deposited.
- a layer 82 having gold 62 and 95% by volume or more is then deposited. The crystal device 40 is now manufactured.
- the crystal device 40 that enables a reduction in the cost of precious metals as raw materials without degrading the aging characteristics, like the crystal device 1 .
- the electrodes of the crystal device 40 do not degrade the aging characteristics if the gold electrodes do not contain a material that is easily oxidized (silver, iron, chromium, etc.).
- the gold electrode contains less material that is easily oxidized, and the aging characteristics are improved, as in the crystal device 1. do not lower.
- Reference Signs List 1 40 crystal device 10 carousel sputtering device 12 crystal vibrating piece (workpiece) 22,62 gold 24,66 second metal (silver) 30, 64 Underlayer 32, 34, 36, 68, 70, 72, 74, 76, 78, 80, 82 Layer
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Physical Vapour Deposition (AREA)
- Piezo-Electric Or Mechanical Vibrators, Or Delay Or Filter Circuits (AREA)
Abstract
[Problem] To provide a crystal device which makes it possible to reduce the cost for noble metal as a material cost without decreasing aging characteristics. [Solution] The present invention uses a carousel-type sputtering device 10 to form a film that has, in the following order from the surface of a crystal resonator piece, an underlayer, a layer that has gold and a second metal, a layer that has gold and the second metal and has the second metal in an amount of 50 vol% or more, a layer that has gold and the second metal and has the second metal in an amount of less than 50 vol%, and a layer that is formed from a metal having 95 vol% or more of gold.
Description
本発明は、水晶デバイスの製造法に関する。
The present invention relates to a method for manufacturing a crystal device.
水晶デバイスは、デジタルカメラ、スマートフォン、時計、パーソナルコンピュータ、テレビ、メディアプレーヤ等の多岐にわたる電子機器等に用いられている。水晶デバイスは、デジタル制御には欠かせない基準信号(クロック)を作り出す部品で、人間にたとえると「心臓」のやくわりをする重要な部品である。(特許文献1)。
Crystal devices are used in a wide variety of electronic devices such as digital cameras, smartphones, watches, personal computers, televisions, and media players. A crystal device is a component that produces a reference signal (clock) that is indispensable for digital control, and is an important component that acts as the heart of a human being. (Patent Document 1).
周波数経時変化(エージング特性)が重要な特性になってきた中で、水晶振動片の電極は、銀電極から金電極が主流になってきている。しかしながら金は、材料代が高価であり、水晶デバイスのコストアップの要因となっていた。
As the change in frequency over time (aging characteristics) has become an important characteristic, the electrodes of crystal vibrating pieces are shifting from silver electrodes to gold electrodes. However, gold is expensive as a material and has been a factor in increasing the cost of crystal devices.
一つの改善策として、電極材料を金銀合金(たとえば、22金または20金等)にする技術も実用化されている。しかしながら、主力のスパッタリング装置で使用するターゲット材の装置等に付着した金等を回収し、精製する工程が、単一金属の場合に比べ、複雑であり、コストダウン効果が少ない。
As one improvement measure, a technique of using a gold-silver alloy (for example, 22-karat gold or 20-karat gold, etc.) as the electrode material has also been put into practical use. However, the process of recovering and refining gold or the like adhering to the target material used in the main sputtering apparatus is more complicated than in the case of a single metal, and the cost reduction effect is small.
また、金銀合金ターゲットを用いて成膜した場合は、銀が金の中にまんべんなく分布するため、電極最表面にも銀成分が分布する。このため、水晶デバイスのパッケージ内に残留するアウトガスと反応して、金電極品と比較すると、エージング特性が悪化する原因となっている。
In addition, when a gold-silver alloy target is used to form a film, silver is evenly distributed in the gold, so the silver component is also distributed on the outermost surface of the electrode. For this reason, it reacts with the outgas remaining in the package of the crystal device, causing the deterioration of the aging characteristics as compared with the gold electrode product.
そこで本発明の目的は、エージング特性を低下させずに、原材料費としての貴金属ターゲットのコストダウンを可能にする水晶デバイスを提供することである。
Therefore, the object of the present invention is to provide a crystal device that enables cost reduction of noble metal targets as raw material costs without deteriorating aging characteristics.
上記目的を達成するため、本発明の水晶デバイスの製造法は、カルーセル式スパッタリング装置を用いて、水晶振動片の表面から順に、下地層と金と第2の金属とを有する層と、金と、第2の金属を有し、第2の金属を50体積%以上有する層と、金と、第2の金属を有し、第2の金属を50体積%未満有する層と、金を95体積%以上有する金属で成膜する層と、を有するように成膜する。
In order to achieve the above object, the method for manufacturing a crystal device of the present invention comprises a base layer, a layer containing gold and a second metal, a layer containing gold and a second metal, and a layer containing gold and gold in this order from the surface of the crystal resonator element using a carousel sputtering apparatus. , a layer comprising a second metal and having at least 50% by volume of the second metal, gold, a layer comprising the second metal and having less than 50% by volume of the second metal, and 95% by volume of gold % or more of the metal.
ここで、第2の金属は、銀層である、こととしても良い。
Here, the second metal may be a silver layer.
本発明ではエージング特性を低下させずに、原材料費としての貴金属のコストダウンを可能にする水晶デバイスを提供することができる。
With the present invention, it is possible to provide a crystal device that enables a reduction in the cost of precious metals as raw materials without deteriorating aging characteristics.
(本実施の形態の水晶デバイスの製造法)
以下、本の形態の水晶デバイスの製造法について、図1と図2に基づいて説明する。本実施の形態で用いる水晶デバイス1は、図1に示すような水晶振動片12と、電極3A,3Bの配置となっている。図1の(A)は水晶振動片12の平面図であり、図1の(B)は水晶振動片12の正面図であり、図1の(C)は水晶振動片12の底面図である。 (Manufacturing method of the crystal device of the present embodiment)
A method of manufacturing a crystal device in the form of a book will be described below with reference to FIGS. 1 and 2. FIG. Thecrystal device 1 used in this embodiment has a crystal vibrating piece 12 and electrodes 3A and 3B arranged as shown in FIG. 1A is a plan view of the crystal vibrating piece 12, FIG. 1B is a front view of the crystal vibrating piece 12, and FIG. 1C is a bottom view of the crystal vibrating piece 12. .
以下、本の形態の水晶デバイスの製造法について、図1と図2に基づいて説明する。本実施の形態で用いる水晶デバイス1は、図1に示すような水晶振動片12と、電極3A,3Bの配置となっている。図1の(A)は水晶振動片12の平面図であり、図1の(B)は水晶振動片12の正面図であり、図1の(C)は水晶振動片12の底面図である。 (Manufacturing method of the crystal device of the present embodiment)
A method of manufacturing a crystal device in the form of a book will be described below with reference to FIGS. 1 and 2. FIG. The
図1(A)の、電極3Aは、水晶振動片12の平面を電極3Aが大きく占めるように配置されている。電極3Bは、水晶振動片12の平面の右下端を小さく占めるように配置されている。図1(B)は、図1(A)から続くように電極3A,3Bが配置されている。図1(C)は、図1(B)から続くように水晶振動片12の底面を電極3Bが大きく占めるように配置されている。
The electrode 3A in FIG. 1A is arranged so that the electrode 3A largely occupies the plane of the crystal vibrating piece 12 . The electrode 3B is arranged so as to occupy the lower right end of the plane of the crystal vibrating piece 12 in a small area. In FIG. 1(B), electrodes 3A and 3B are arranged so as to continue from FIG. 1(A). In FIG. 1(C), the electrode 3B is arranged so that the bottom surface of the crystal vibrating piece 12 is largely occupied as continued from FIG. 1(B).
本実施の形態の水晶デバイス1の製造法は、図2に示すカルーセル式3源スパッタリング装置10を用いる。カルーセル式3源スパッタリング装置10とは、水晶振動片(ワーク)12が数十~数百個セットされた基板13を公転回転させ、ワーク12に対向する3ヶ所の位置にスパッタリングターゲット14,16,18を配置し、スパッタリングを行うことで、連続的に異種金属を成膜できる装置である。
The method for manufacturing the crystal device 1 of the present embodiment uses the carousel type three-source sputtering apparatus 10 shown in FIG. The carousel type three-source sputtering apparatus 10 revolves and rotates a substrate 13 on which several tens to several hundreds of crystal vibrating pieces (workpieces) 12 are set. 18 are placed and sputtering is performed to continuously form films of dissimilar metals.
このカルーセル式3源スパッタリング装置10の公転回転速度は、5~99rpmであり、矢印Mの方向に回転し、空移動時間が少なく、また、個々のスパッタリングターゲット14,16,18(クロムターゲット14、銀ターゲット16、金ターゲット18)の成膜パワーまたは、電源のON/OFFを制御することで、任意の膜組成を形成できる。
The carousel type three-source sputtering apparatus 10 has a revolution speed of 5 to 99 rpm, rotates in the direction of the arrow M, has a short idle movement time, and has individual sputtering targets 14, 16, 18 (chromium target 14, An arbitrary film composition can be formed by controlling the film forming power of the silver target 16 and the gold target 18) or ON/OFF of the power supply.
たとえば、下地層であるクロムターゲット14を最初に成膜するときは、銀ターゲット16、金ターゲット18の電源をOFFにする。また、銀またはクロムの薄い成膜をするときは、成膜パワーを小さくする、および/または成膜時間を短くする。金の厚い成膜をするときは、成膜パワーを大きくする、および/または成膜時間を長くする。
For example, when the chromium target 14, which is the underlying layer, is deposited first, the power to the silver target 16 and gold target 18 is turned off. Also, when forming a thin film of silver or chromium, the film forming power is reduced and/or the film forming time is shortened. When depositing a thick gold film, increase the deposition power and/or lengthen the deposition time.
そして、カルーセル式3源スパッタリング装置10を用いて、水晶振動片12の表面に下地層であるクロム層を成膜し、下地層の表面に金を成膜し、その後銀と金を交互に積層成膜し、下地層から一番遠い表面層に金を成膜する。
Then, using the carousel-type three-source sputtering apparatus 10, a chromium layer as a base layer is formed on the surface of the crystal vibrating piece 12, a gold film is formed on the surface of the base layer, and then silver and gold are alternately laminated. A gold film is deposited on the surface layer furthest from the underlying layer.
このように、各成膜を積層したものを図3に示す。まず、カルーセル式3源スパッタリング装置10を用いて、水晶振動片(ワーク12)の表面から順に、下地層の構成要素であるクロム20と、金22と、銀24を有する層30を成膜する。次いで、金22と、銀24を有し、銀24を50体積%以上にした層32を成膜する。次いで、金22と、銀24を有し、銀24を50体積%未満にした層34を成膜する。次いで、金22を95体積%以上有する層36を成膜する。これで、水晶デバイス1が製造される。
FIG. 3 shows the layered structure of each film in this way. First, using the carousel-type three-source sputtering apparatus 10, a layer 30 having chromium 20, gold 22, and silver 24, which are constituent elements of the underlying layer, is formed in order from the surface of the crystal resonator element (workpiece 12). . Next, a layer 32 containing gold 22 and silver 24 and containing 50% by volume or more of silver 24 is formed. A layer 34 comprising gold 22 and silver 24 with less than 50% by volume of silver 24 is then deposited. Next, a layer 36 containing 95% by volume or more of gold 22 is deposited. The crystal device 1 is now manufactured.
(本実施の形態によって得られる主な効果)
本実施の形態によれば、エージング特性を低下させずに、貴金属ターゲットのコストダウンを可能にする水晶デバイス1を提供することができる。水晶デバイス1の電極は、金電極が、酸化しやすい材料(銀、鉄、クロム等)の含有が少ないこと等が、エージング特性を低下させないと言われている。その点、本実施の形態によれば、銀と金を交互に積層成膜していることから、金電極、が酸化しやすい材料の含有が少なく、エージング特性を低下させない。 (Main effects obtained by this embodiment)
According to this embodiment, it is possible to provide thecrystal device 1 that enables cost reduction of the noble metal target without degrading the aging characteristics. It is said that the aging characteristics of the electrodes of the crystal device 1 do not deteriorate because the gold electrodes contain less easily oxidizable materials (silver, iron, chromium, etc.). In this respect, according to the present embodiment, since silver and gold are alternately laminated, the gold electrode contains less materials that are easily oxidized, and the aging characteristics are not degraded.
本実施の形態によれば、エージング特性を低下させずに、貴金属ターゲットのコストダウンを可能にする水晶デバイス1を提供することができる。水晶デバイス1の電極は、金電極が、酸化しやすい材料(銀、鉄、クロム等)の含有が少ないこと等が、エージング特性を低下させないと言われている。その点、本実施の形態によれば、銀と金を交互に積層成膜していることから、金電極、が酸化しやすい材料の含有が少なく、エージング特性を低下させない。 (Main effects obtained by this embodiment)
According to this embodiment, it is possible to provide the
また、水晶デバイス1の電極を形成するのに、金/銀合金ターゲットが実用化されている。しかし、この合金ターゲットは、金重量が減る分のコストダウンは可能になるが、均一な合金組成に形成すること、故品または防着板等の貴金属を回収するのに金22と銀24の精製が必要であり、工数がかかり、コストダウン率は以外に劣る。この点でも本実施の形態の水晶デバイス1の電極を形成方法は、優位性がある。
Also, a gold/silver alloy target has been put into practical use for forming the electrodes of the crystal device 1 . However, although this alloy target can reduce the cost by reducing the weight of gold, it is necessary to form a uniform alloy composition, and to recover precious metals such as defective products or anti-adhesion plates, gold 22 and silver 24 are used. Refining is required, man-hours are required, and the cost reduction rate is inferior to others. In this respect as well, the method of forming the electrodes of the crystal device 1 of the present embodiment is superior.
また、層30、層32,層34,層36をこの順に水晶振動片12の表面から積層することで、特に銀24の濃度を少しずつ変えることができ(層32,層34,層36)、各層の温度による体積変化を緩やかにし、膜応力等を抑制できる。
In addition, by stacking the layers 30, 32, 34, and 36 in this order from the surface of the crystal vibrating piece 12, the concentration of silver 24 can be gradually changed ( layers 32, 34, and 36). , the volume change due to the temperature of each layer can be moderated, and film stress and the like can be suppressed.
また、本来、カルーセル式3源スパッタリング装置10の成膜速度は、いわゆるインターバック式のスパッタリングの成膜速度とほとんど変わらない。しかし、カルーセル式の多源スパッタリング装置10を用いると、いわゆるインターバック式のスパッタリングに比べ、たとえば数倍~数十倍の速度で成膜できる。いわゆるインターバック式のスパッタリングは、カルーセル式の多源スパッタリング装置10に比べ、空移動時間が増えてスパッタリング工程の生産性(装置能力)を悪化させる。
In addition, originally, the film formation speed of the carousel type three-source sputtering apparatus 10 is almost the same as the film formation speed of the so-called inter-back type sputtering. However, by using the carousel type multi-source sputtering apparatus 10, film formation can be performed at a rate several times to several tens of times higher than that of the so-called inter-back type sputtering. In the so-called inter-back type sputtering, compared to the carousel type multi-source sputtering apparatus 10, idle movement time is increased and the productivity (apparatus capacity) of the sputtering process is deteriorated.
言い換えると、いわゆるインターバック式のスパッタリング装置で本発明の積層成膜をする場合、水晶振動片12が数十~数百個セットされた基板13を1~2枚搬送治具に載せてターゲット間を往復移動させるが成膜は往路のみであり復路は、空移動になるため多源になればなるほど、また、積層が多くなるほどから空移動時間が増えてスパッタリング工程の生産性(装置能力)を悪化させる。
In other words, when the multilayer film formation of the present invention is performed using a so-called inter-back type sputtering apparatus, one or two substrates 13 on which several tens to several hundreds of crystal vibrating pieces 12 are set are placed on a conveying jig, and are spaced between the targets. is moved back and forth, but the film formation is only the forward trip, and the return trip is an idle movement. make worse.
しかし、カルーセル式スパッタリング装置10を用いると、基板13をたとえば8~12枚一定方向に回転させることで成膜できるため、ターゲットの種類がたとえば2源から3源、あるいは4源と増えても回転時間は変わらないためスパッタリング工程の生産性(装置能力)を悪化させることはない。
However, when the carousel type sputtering apparatus 10 is used, the film can be formed by rotating 8 to 12 substrates 13 in a fixed direction. Since the time does not change, the productivity (apparatus capacity) of the sputtering process is not deteriorated.
なお、銀24、金22等の積層成膜の際に、膜厚方向の断面に銀24等が若干露出する。しかし、この程度の露出は、水晶デバイス1のエージング特性を殆ど低下させない。
It should be noted that the silver 24 and the like are slightly exposed in the cross section in the film thickness direction during the layered film formation of the silver 24, the gold 22 and the like. However, this degree of exposure hardly degrades the aging characteristics of the crystal device 1 .
(他の形態)
上述した本実施の形態に係る水晶デバイス1の製造法は、本発明の好適な形態の一例ではあるが、これに限定されるものではなく本発明の要旨を変更しない範囲において種々の変形実施が可能である。 (other forms)
The method of manufacturing thecrystal device 1 according to the present embodiment described above is an example of a preferred embodiment of the present invention, but it is not limited to this, and various modifications can be made without changing the gist of the present invention. It is possible.
上述した本実施の形態に係る水晶デバイス1の製造法は、本発明の好適な形態の一例ではあるが、これに限定されるものではなく本発明の要旨を変更しない範囲において種々の変形実施が可能である。 (other forms)
The method of manufacturing the
たとえば、本実施の形態では、銀24と金22を積層成膜する等しているが、この銀24(第2の金属)に代えてチタン層、タングステン層、ニッケル等の1または2または3種を用いてもよい。
For example, in the present embodiment, silver 24 and gold 22 are deposited in a layered manner, but instead of silver 24 (second metal), one, two, or three layers of titanium, tungsten, nickel, or the like are used. Seeds may be used.
また、そのためには、本実施の形態では、カルーセル式3源スパッタリング装置10を用いているが、カルーセル式4源スパッタリング装置等を用いて、他元素・多元素のスパッタリングターゲットを用いることとしても良い。
For this purpose, the carousel-type three-source sputtering apparatus 10 is used in the present embodiment, but a carousel-type four-source sputtering apparatus or the like may be used to use sputtering targets of other elements or multiple elements. .
本実施の形態では、カルーセル式スパッタリング装置10を用いて、水晶振動片の表面から順に、下地層と金と第2の金属とを有する層と、金と、第2の金属を有し、第2の金属を50体積%以上有する層と、金と、第2の金属を有し、第2の金属を50体積%未満有する層と、金を95体積%以上有する金属で成膜する層と、を有するように成膜する。
In this embodiment, the carousel sputtering apparatus 10 is used to sequentially form a base layer, a layer containing gold and a second metal, a layer containing gold and a second metal, and a layer containing gold and a second metal. A layer containing 50% by volume or more of the second metal, a layer containing gold and a second metal and containing less than 50% by volume of the second metal, and a layer formed of a metal containing 95% by volume or more of gold. , is deposited.
(水晶デバイス1の変形例)
そして、水晶デバイス1の変形例の水晶デバイス40の各成膜を積層したものを図4に示す。まず、カルーセル式3源スパッタリング装置10を用いて、板状の水晶42の表面から順に、下地層の構成要素であるクロム60と、金62と、銀66を有する層64を成膜する。次いで、金62と、銀66を有し、銀66を50体積%未満にした層68を成膜する。次いで、金62と、銀66を有し、銀24を疎にした層70を成膜する。次いで、金62と、銀66を有し、銀66を50体積%未満にした層72を成膜する。次いで、金62と、銀66を有し、銀66を50体積%未満にした層74を成膜する。次いで、金62と、銀66を有し、銀66を50体積%未満にした層76を成膜する。次いで、金62と、銀66を有し、銀66を50体積%未満にした層78を成膜する。次いで、金62と、銀66を有し、銀66を50体積%未満にした層80を成膜する。次いで、金62と、95体積%以上を有する層82を成膜する。これで、水晶デバイス40が製造される。 (Modified example of crystal device 1)
FIG. 4 shows a layered structure of each film of a crystal device 40 which is a modification of thecrystal device 1 . First, using the carousel three-source sputtering apparatus 10, a layer 64 containing chromium 60, gold 62, and silver 66, which are constituent elements of the underlying layer, is deposited in order from the surface of the plate-shaped crystal 42. As shown in FIG. A layer 68 comprising gold 62 and silver 66 with less than 50 volume percent silver 66 is then deposited. A layer 70 having gold 62 and silver 66 with silver 24 sparse is then deposited. A layer 72 comprising gold 62 and silver 66 with less than 50 volume percent silver 66 is then deposited. A layer 74 comprising gold 62 and silver 66 with less than 50 volume percent silver 66 is then deposited. A layer 76 comprising gold 62 and silver 66 with less than 50 volume percent silver 66 is then deposited. A layer 78 is then deposited having gold 62 and silver 66 with less than 50% silver 66 by volume. A layer 80 comprising gold 62 and silver 66 with less than 50 volume percent silver 66 is then deposited. A layer 82 having gold 62 and 95% by volume or more is then deposited. The crystal device 40 is now manufactured.
そして、水晶デバイス1の変形例の水晶デバイス40の各成膜を積層したものを図4に示す。まず、カルーセル式3源スパッタリング装置10を用いて、板状の水晶42の表面から順に、下地層の構成要素であるクロム60と、金62と、銀66を有する層64を成膜する。次いで、金62と、銀66を有し、銀66を50体積%未満にした層68を成膜する。次いで、金62と、銀66を有し、銀24を疎にした層70を成膜する。次いで、金62と、銀66を有し、銀66を50体積%未満にした層72を成膜する。次いで、金62と、銀66を有し、銀66を50体積%未満にした層74を成膜する。次いで、金62と、銀66を有し、銀66を50体積%未満にした層76を成膜する。次いで、金62と、銀66を有し、銀66を50体積%未満にした層78を成膜する。次いで、金62と、銀66を有し、銀66を50体積%未満にした層80を成膜する。次いで、金62と、95体積%以上を有する層82を成膜する。これで、水晶デバイス40が製造される。 (Modified example of crystal device 1)
FIG. 4 shows a layered structure of each film of a crystal device 40 which is a modification of the
(変形例の実施の形態によって得られる主な効果)
変形例の形態によれば、エージング特性を低下させずに、原材料費としての貴金属のコストダウンを可能にする水晶デバイス40を、水晶デバイス1と同様に提供することができる。水晶デバイス40の電極は、金電極が酸化しやすい材料(銀、鉄、クロム等)の含有が少ないこと等が、エージング特性を低下させないと言われているのは、水晶デバイス1と同様である。その点、変形例の実施の形態によれば、銀と金を交互に積層成膜していることから、水晶デバイス1と同様に、金電極が酸化しやすい材料の含有が少なく、エージング特性を低下させない。 (Main Effects Obtained by Modified Embodiment)
According to the form of the modification, it is possible to provide the crystal device 40 that enables a reduction in the cost of precious metals as raw materials without degrading the aging characteristics, like thecrystal device 1 . As with the crystal device 1, it is said that the electrodes of the crystal device 40 do not degrade the aging characteristics if the gold electrodes do not contain a material that is easily oxidized (silver, iron, chromium, etc.). . In this respect, according to the embodiment of the modified example, since silver and gold are alternately laminated, the gold electrode contains less material that is easily oxidized, and the aging characteristics are improved, as in the crystal device 1. do not lower.
変形例の形態によれば、エージング特性を低下させずに、原材料費としての貴金属のコストダウンを可能にする水晶デバイス40を、水晶デバイス1と同様に提供することができる。水晶デバイス40の電極は、金電極が酸化しやすい材料(銀、鉄、クロム等)の含有が少ないこと等が、エージング特性を低下させないと言われているのは、水晶デバイス1と同様である。その点、変形例の実施の形態によれば、銀と金を交互に積層成膜していることから、水晶デバイス1と同様に、金電極が酸化しやすい材料の含有が少なく、エージング特性を低下させない。 (Main Effects Obtained by Modified Embodiment)
According to the form of the modification, it is possible to provide the crystal device 40 that enables a reduction in the cost of precious metals as raw materials without degrading the aging characteristics, like the
1,40 水晶デバイス
10 カルーセル式スパッタリング装置
12 水晶振動片(ワーク)
22,62 金
24,66 第2の金属(銀)
30,64 下地層
32,34,36,68,70,72,74,76,78,80,82 層
Reference Signs List 1, 40 crystal device 10 carousel sputtering device 12 crystal vibrating piece (workpiece)
22,62 gold 24,66 second metal (silver)
30, 64 Underlayer 32, 34, 36, 68, 70, 72, 74, 76, 78, 80, 82 Layer
10 カルーセル式スパッタリング装置
12 水晶振動片(ワーク)
22,62 金
24,66 第2の金属(銀)
30,64 下地層
32,34,36,68,70,72,74,76,78,80,82 層
22,62
30, 64
Claims (2)
- カルーセル式スパッタリング装置を用いて、
水晶振動片の表面から順に、下地層と金と第2の金属とを有する層と、
前記金と、前記第2の金属を有し、前記第2の金属を50体積%以上有する層と、
前記金と、前記第2の金属を有し、前記第2の金属を50体積%未満有する層と、
前記金を95体積%以上有する金属で成膜する層と、を有するように成膜する、
水晶デバイスの製造法。 Using a carousel type sputtering device,
a layer having an underlying layer, gold, and a second metal in order from the surface of the crystal vibrating piece;
a layer containing the gold and the second metal and containing 50% by volume or more of the second metal;
a layer comprising the gold and the second metal, the layer comprising less than 50% by volume of the second metal;
and a layer formed of a metal having 95% by volume or more of the gold,
Manufacturing method of quartz device. - 請求項1記載の水晶デバイスの製造法であって、
前記第2の金属は、銀層である、
水晶デバイスの製造法。
A method for manufacturing a crystal device according to claim 1,
wherein the second metal is a silver layer;
Manufacturing method of quartz device.
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WO2015004755A1 (en) * | 2013-07-10 | 2015-01-15 | 株式会社シンクロン | Optical film thickness measurement device, thin film forming device, and method for measuring film thickness |
JP2020025344A (en) * | 2019-11-15 | 2020-02-13 | セイコーエプソン株式会社 | Vibration element, vibrator, electronic device, electronic apparatus, mobile body, and manufacturing method of vibration element |
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JP2005136575A (en) * | 2003-10-29 | 2005-05-26 | Seiko Epson Corp | Piezoelectric vibrating piece, structure of excitation electrode thereof, electrode forming method, piezoelectric device, cellular telephone device employing piezoelectric device and electronic equipment employing piezoelectric device |
WO2015004755A1 (en) * | 2013-07-10 | 2015-01-15 | 株式会社シンクロン | Optical film thickness measurement device, thin film forming device, and method for measuring film thickness |
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