WO2023038065A1 - Bending system and mold disposition method - Google Patents

Bending system and mold disposition method Download PDF

Info

Publication number
WO2023038065A1
WO2023038065A1 PCT/JP2022/033605 JP2022033605W WO2023038065A1 WO 2023038065 A1 WO2023038065 A1 WO 2023038065A1 JP 2022033605 W JP2022033605 W JP 2022033605W WO 2023038065 A1 WO2023038065 A1 WO 2023038065A1
Authority
WO
WIPO (PCT)
Prior art keywords
mold
target position
moving
control device
lower mold
Prior art date
Application number
PCT/JP2022/033605
Other languages
French (fr)
Japanese (ja)
Inventor
洋平 山口
一穂 持田
陽介 小名木
Original Assignee
株式会社アマダ
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP2022140616A external-priority patent/JP2023041024A/en
Application filed by 株式会社アマダ filed Critical 株式会社アマダ
Publication of WO2023038065A1 publication Critical patent/WO2023038065A1/en

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/04Movable or exchangeable mountings for tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D5/00Bending sheet metal along straight lines, e.g. to form simple curves
    • B21D5/02Bending sheet metal along straight lines, e.g. to form simple curves on press brakes without making use of clamping means

Definitions

  • the present disclosure relates to a bending system and a mold arrangement method.
  • a bending system includes a press brake that bends a workpiece, and the press brake has a table extending in the left-right direction and a die holder that is provided on the table and holds the die. ing.
  • the bending system also includes a die rack that is disposed laterally to the left and right sides of the press brake and stores a plurality of dies.
  • the mold rack has a plurality of stockers holding molds, and any selected stocker can be positioned at a replacement position for mold replacement.
  • the bending system includes a die change unit that moves the die between the die holder and the stocker positioned at the replacement position to position the die at the target position of the die holder (Patent Reference 1).
  • a moving body such as a mold changing unit moves leftward or rightward toward the target position, and the moving body stops according to the target position.
  • the die is positioned with respect to the die holder by stopping the moving body, but the position of the die may deviate from the target position.
  • One aspect of the present disclosure includes a press brake in which a mold is arranged in a mold holder provided on a table extending in the left-right direction, and a mold holding member that holds the mold, and the rear surface side of the table or the A moving body provided on the front side so as to be movable in the horizontal direction, and a control device that moves the moving body holding the mold in the horizontal direction to position the mold at a target position of the mold holder
  • the control device temporarily stops the moving body at a position different from the target position, then moves the moving body again, and stops the moving body according to the target position.
  • the moving body that has moved in the horizontal direction temporarily stops before stopping according to the target position. Then, the moving body resumes movement and stops according to the target position. By restarting the movement after the temporary stop and stopping at the target position, it is possible to eliminate the factors that cause the positional deviation of the mold.
  • the mold when the mold is positioned in the mold holder by the moving body, it is possible to suppress the position of the mold from deviating from the target position.
  • FIG. 1 is a front view schematically showing the configuration of the bending system according to the first embodiment.
  • 2 is a right side view schematically showing the configuration of the bending system shown in FIG. 1.
  • FIG. FIG. 3 is a diagram showing an example of mold setup set in the lower mold holder.
  • FIG. 4 is an explanatory diagram of the process of positioning the mold stage on the lower mold holder.
  • FIG. 5 is an explanatory diagram of the process of positioning the die stage on the lower die holder.
  • FIG. 6 is a diagram for explaining the changeover of mold setup.
  • FIG. 7 is an explanatory diagram of the process of positioning the mold stage on the lower mold holder.
  • FIG. 8A is an explanatory diagram showing the concept of occurrence of mold misalignment assumed in the second embodiment.
  • FIG. 8A is an explanatory diagram showing the concept of occurrence of mold misalignment assumed in the second embodiment.
  • FIG. 8B is an explanatory diagram showing the concept of occurrence of mold misalignment assumed in the second embodiment.
  • FIG. 8C is an explanatory diagram showing the concept of occurrence of mold misalignment assumed in the second embodiment.
  • FIG. 9 is an explanatory diagram of the process of positioning the lower die stage on the lower die holder.
  • FIG. 10 is an explanatory diagram of the process of positioning the mold stage on the lower mold holder.
  • FIG. 1 is a front view schematically showing the configuration of the bending system according to the first embodiment.
  • 2 is a right side view schematically showing the configuration of the bending system shown in FIG. 1.
  • FIG. A bending system 10 according to the present embodiment will be described with reference to FIGS. 1 and 2.
  • FIG. In the following description directions are defined as left-right direction, front-back direction, and up-down direction.
  • the left-right direction and the front-rear direction correspond to two orthogonal directions in the horizontal direction, and the up-down direction corresponds to the vertical direction. However, these directions are used for convenience only to describe the configuration of the bending system.
  • the bending system 10 holds molds (lower mold 14, upper It includes a press brake 16 on which the mold 12) is arranged, and mold holding members (lower mold holding members 64L, 64R, upper mold holding members 88L, 88R) that hold the molds.
  • the mold changing units (lower mold changing units 50L, 50R, upper mold changing units 74L, 74R) provided movably in the direction and the mold changing units holding the molds are moved in the left-right direction to and a control device 100 that positions the mold at the target position of the holder.
  • the control device 100 temporarily stops the mold exchange unit at a position different from the target position, and then moves the mold exchange unit again to perform mold exchange. Stop the unit according to the target position.
  • the position of the mold before positioning refers to the position where the mold existed immediately before it was positioned to the target position by the mold changing unit.
  • the “position of the mold before positioning” refers to the position where the mold changing unit holds the mold to be moved in order to move it to the target position.
  • the bending system 10 is a system for bending a plate-like workpiece W such as sheet metal.
  • the bending system 10 includes a press brake 16 , left and right lower die changing units 50 L and 50 R, left and right upper die changing units 74 L and 74 R, and a control device 100 .
  • the press brake 16 bends the workpiece W through the cooperation of the upper mold 12, which is an upper mold such as a punch, and the lower mold 14, which is a lower mold such as a die.
  • the press brake 16 has a body frame 18.
  • the body frame 18 has left and right side plates 20 which are spaced apart in the left-right direction and opposed to each other.
  • a lower table 24 extending in the horizontal direction is provided on the lower portion of the body frame 18
  • an upper table 26 extending in the horizontal direction is provided on the upper portion of the body frame 18 .
  • the upper table 26 is configured to be vertically movable.
  • a hydraulic cylinder 28 is provided as a vertical movement actuator for moving the upper table 26 in the vertical direction with respect to the body frame 18.
  • the lower table 24 may be configured to be vertically movable.
  • a servomotor may be used instead of the hydraulic cylinder 28 for the vertical movement actuator.
  • a lower die holder 30 that detachably holds the lower die 14 is provided on the upper side of the lower table 24 .
  • the lower mold holder 30 is configured to extend continuously in the left-right direction.
  • a holder groove 30g for inserting a shank portion (base portion) 140 of the lower mold 14 is formed in the lower mold holder 30 along the left-right direction.
  • the lower die holder 30 has a clamp mechanism 32 that fixes the lower die 14 to the lower table 24 .
  • An upper die holder 34 that detachably holds the upper die 12 is provided on the lower side of the upper table 26 .
  • the upper mold holder 34 is configured to continuously extend in the left-right direction, it may be configured to intermittently extend in the left-right direction at appropriate intervals.
  • a holder groove 34g for inserting the shank portion (base portion) 120 of the upper mold 12 is formed in the upper mold holder 34 along the left-right direction.
  • the upper die holder 34 has a clamping mechanism 36 that fixes the upper die 12 to the upper table 26 .
  • a through-hole 141 is provided in the center of the lower mold 14 in the left-right direction (width direction) to penetrate along the front-rear direction.
  • the position of the insertion hole 141 in the lower mold 14 attached to the lower mold holder 30 is specified as a position corresponding to half the mold width from the position of one of the left and right end surfaces of the lower mold 14 as a reference. be able to.
  • the upper mold 12 is also provided with an insertion hole 121 penetrating in the front-rear direction.
  • a die rack 42 for storing a plurality of lower dies 14 and a plurality of upper dies 12 is provided adjacent to the left-right side of the press brake 16, which is the right side in this embodiment. It is
  • the mold rack 42 has a plurality of lower stockers each holding one or more lower dies 14, and the plurality of lower stockers are arranged side by side in the front-rear direction.
  • the plurality of lower stockers are configured to be movable in the vertical direction and the front-rear direction by a stocker moving mechanism.
  • the stocker moving mechanism can select an arbitrary lower stocker from among the plurality of lower stockers and move the selected lower stocker in the vertical direction and the front-rear direction to position it at the lower mold replacement position.
  • the replacement position for the lower mold is set at a position adjacent to the lower mold holder 30 in the left-right direction.
  • the mold rack 42 has a plurality of upper stockers each holding one or more upper molds 12 .
  • the configuration of each upper stocker is similar to that of the lower stocker.
  • the left and right lower mold exchange units 50L and 50R exchange the lower mold 14 between the lower mold holder 30 and the mold rack 42. Specifically, the left and right lower mold exchanging units 50L and 50R move the lower mold 14 between the lower mold holder 30 and the lower stocker positioned at the exchange position for the lower mold, and move the lower mold in the lower mold holder 30. 14 positioning, etc.
  • the left and right lower mold exchanging units 50L and 50R correspond to left and right moving units (moving bodies) provided corresponding to the lower mold 14 .
  • the left and right lower die exchange units 50L and 50R are provided on the rear surface side of the lower table 24.
  • a lower guide 48 extending in the left-right direction is provided on the rear surface side of the lower die holder 30 .
  • Each of the lower mold exchanging units 50L, 50R is configured to be movable in the left-right direction via the lower guide 48. As shown in FIG.
  • the left and right lower mold replacement units 50L and 50R are configured independently of each other and can operate independently. Since the configurations of the left and right lower mold replacing units 50L and 50R correspond to each other, the configuration will be described below using the right lower mold replacing unit 50R as an example.
  • FIG. 2 shows the configuration of the right lower mold exchanging unit 50R, for reference, the corresponding configuration in the left lower mold exchanging unit 50L is indicated by parenthesized reference numerals.
  • the lower mold exchanging unit 50R moves in the left-right direction by being driven by a servomotor 52R as an actuator for left-right movement.
  • the servomotor 52R has an encoder 54R as a position detector for detecting the lateral position of the lower mold exchanging unit 50R.
  • the lower mold exchanging unit 50R has a lower unit main body 56R provided movably in the horizontal direction on the lower guide 48, and a lower support member 58R provided movably in the front-rear and vertical directions on the lower unit main body 56R. are doing.
  • the lower support member 58R moves in the front-rear direction with respect to the lower unit main body 56R by driving the first air cylinder 60R as an actuator for front-rear movement.
  • the lower support member 58R moves vertically with respect to the lower unit main body 56R by driving the second air cylinder 62R, which is an actuator for vertical movement.
  • the lower mold exchanging unit 50R has a lower mold holding member 64R provided movably in the front-rear direction on the lower support member 58R.
  • the lower mold holding member 64R is moved in the front-rear direction with respect to the lower support member 58R by driving the third air cylinder 66R as an actuator for front-rear movement.
  • the lower die holding member 64R is configured to be insertable into the insertion hole 141 of the lower die 14 .
  • the left and right lower die exchange units 50L and 50R move and position the lower die 14 in the lower die holder 30.
  • Each lower die exchange unit 50L, 50R advances lower support members 58L, 58R and lower die holding members 64L, 64R to insert the lower die holding members 64L, 64R into the insertion holes 141 of the lower die 14. , the lower mold 14 can be held.
  • the lower mold 14 With the lower mold holding members 64L and 64R holding the lower mold 14, the lower mold 14 can be moved in the horizontal direction by moving the lower mold replacement units 50L and 50R in the horizontal direction. Then, the lower mold 14 can be positioned at the target position of the lower mold holder 30 by stopping the lower mold exchanging units 50L and 50R at predetermined positions.
  • the left and right lower mold exchanging units 50L and 50R can move and position the lower mold 14 independently.
  • the left and right lower mold exchanging units 50L and 50R hold the lower molds 14 positioned at the left and right ends of the plurality of lower molds 14, respectively, and sandwich the central lower mold 14 between the lower molds 14 at both the left and right ends. , the movement and positioning of a plurality of lower molds 14 can be performed collectively.
  • the lower mold holding members 64L and 64R are brought into contact with one of the left and right end surfaces of the lower mold 14 without being inserted into the insertion holes 141, and the end surface is pushed in the left-right direction. , the lower mold 14 may be moved.
  • the form in which the lower mold holding members 64L and 64R hold the lower mold 14 is not limited to the method of inserting the lower mold holding members 64L and 64R into the insertion holes 141 .
  • the left and right upper mold exchange units 74L and 74R move the upper mold 12 between the upper mold holder 34 and the upper stocker positioned at the upper mold exchange position, position the upper mold 12 in the upper mold holder 34, and so on. conduct.
  • the left and right upper mold exchanging units 74L and 74R correspond to moving bodies provided corresponding to the upper mold 12, respectively.
  • the configuration of the right upper die replacement unit 74R corresponds to the configuration of the right lower die replacement unit 50R described above.
  • the configuration of the left upper mold replacing unit 74L corresponds to the configuration of the above-described left lower mold replacing unit 50L. That is, the upper guide 72, the servomotor 76R (76L), the encoder 78R (78L), the upper unit body 80R (80L), the upper support member 82R (82L), the first air cylinder 84R in the upper die exchange unit 74R (74L) (84L), the second air cylinder 86R (86L), the upper mold holding member 88R (88L), and the third air cylinder 90R (90L) are the lower guide 48 and the servomotor 52R in the lower mold exchanging unit 50R (50L).
  • FIG. 2 shows the configuration of the right upper mold replacing unit 74R, for reference, the configuration of the left upper mold replacing unit 74L is indicated by parenthesized reference numerals.
  • the control device 100 is a device that controls the operation of the bending system 10 .
  • the control device 100 is, for example, a computer such as an NC (Numerical Control) device.
  • a computer is mainly composed of a hardware processor such as a CPU (Central Processing Unit), a memory, and various interfaces. The memory and various interfaces are connected to the hardware processor via buses.
  • a predetermined computer program is installed on the computer.
  • a hardware processor executes a computer program, so that the computer executes a plurality of functions of control device 100 .
  • the control device 100 controls the operation of the press brake 16 based on the machining program. Further, the control device 100 controls the operations of the left and right lower mold changing units 50L and 50R and the left and right upper mold changing units 74L and 74R based on the mold changing program and setup data. By this control, the movement of the upper mold 12 and the lower mold 14, the arrangement of the upper mold 12 and the lower mold 14 in the upper mold holder 34 and the lower mold holder 30, and the like are performed.
  • the memory of the control device 100 stores a machining program, a mold change program, and setup data.
  • the setup data is data that indicates mold setup.
  • the setup data includes information such as the setup number, mold layout, and parts to be processed.
  • the mold layout includes the mold numbers of the molds that make up each stage, the length of the molds in the width direction, the target positions of the molds in the mold holders, and the like.
  • the die setup refers to the die holders (upper die holder 34 and lower die holder 30) of the press brake 16 among the plurality of dies (upper die 12 and lower die 14) owned by the bending system 10.
  • a mold stage included in the mold setup is composed of one mold or a group of molds in which a plurality of molds are combined in the left-right direction.
  • one mold stage is composed of a mold group in which a plurality of molds are combined, these molds are continuously arranged in the horizontal direction so that there are no gaps between the molds.
  • the left and right lower die replacement units 50L and 50R and the left and right upper die replacement units 74L and 74R are used to set up the lower die holder 30 and the upper die holder 34.
  • the operation to be set will be explained.
  • the operation of setting the mold setup corresponding to the lower mold 14 to the lower mold holder 30 will be described by taking the operation of the left and right lower mold exchanging units 50L and 50R as an example.
  • the control device 100 arranges each lower die stage that constitutes the mold setup at the target position of the lower die holder 30 by controlling the positions of the lower die exchange units 50L and 50R. Specifically, the control device 100 controls the servo motors 52L and 52R that drive the left and right lower mold exchanging units 50L and 50R, respectively, and controls the lateral position of the left and right lower mold exchanging units 50L and 50R. In position control, the control device 100 controls the left and right lower mold exchanging units 50L, 50R and the left and right lower mold exchanging units 50L, 50R based on the detection signals supplied from the encoders 54L, 54R for detecting the rotation speeds of the servomotors 52L, 52R.
  • the positions of the lower molds 14 held by 50L and 50R can be recognized.
  • the control device 100 moves the left and right lower mold replacing units 50L and 50R in the left direction or the right direction, or stops the left and right lower mold replacing units 50L and 50R at predetermined positions in the left and right direction. You can let By moving and stopping the left and right lower mold exchanging units 50L and 50R in the horizontal direction, the lower mold stage can be positioned at the target position of the lower mold holder 30 (positioning process).
  • the target position is in the right direction (first direction) with respect to the position of the lower mold 14 before positioning, and the target position is in the left direction with respect to the position of the lower mold 14 before positioning.
  • the operation differs depending on whether it is in the (second direction) or not.
  • the control device 100 moves the left and right lower mold exchanging units 50L and 50R until the target position is passed. After moving rightward and temporarily stopping the left and right lower mold replacing units 50L and 50R according to the reversal position positioned rightward from the target position, the left and right lower mold replacing units 50L and 50R are moved rightward.
  • a first process is performed in which the left and right lower mold exchanging units 50L and 50R are moved in the opposite direction to the left and stopped according to the target position. Further, when the target position is leftward with respect to the position of the lower mold 14 before positioning, the control device 100 moves the left and right lower mold exchanging units 50L, 50R leftward, and then sets the target position. A second process is performed to stop the left and right lower mold exchanging units 50L and 50R according to the target position without passing by.
  • the mold rack 42 is arranged adjacent to the press brake 16 in the right direction. Since the lower mold 14 placed on the lower mold holder 30 is transferred from the mold rack 42, the left and right lower mold exchanging units 50L and 50R mainly move leftward. Therefore, the control device 100 positions the lower mold stage using the movement in the left direction as a reference for operation. Then, the control device 100 selects the second process in the case of the movement in the left direction, which is the reference of the movement, and selects the first process in the case of the movement in the right direction, which is the side opposite to the reference of the movement. I am planning to
  • FIG. 3 is a diagram showing an example of mold setup set in the lower mold holder.
  • 4 and 5 are explanatory diagrams of the process of positioning the lower die stage on the lower die holder.
  • a process (positioning process) for positioning a plurality of lower die stages constituting mold setup on the lower die holder 30 will be described below with reference to FIGS. 3 to 5 .
  • Fig. 3 shows three lower mold stages as an example of mold setup.
  • the first stage is arranged at the first target position Pt1 of the lower die holder 30, and is positioned in the rightmost direction among the three lower die stages.
  • the first stage which is a combination of three lower dies 14f, 14g, and 14h, is configured such that the lower dies 14f, 14g, and 14h are lined up without any gap toward the right.
  • the second stage is arranged at the second target position Pt2 and positioned in the center of the three lower die stages.
  • the second stage which is a combination of the three lower dies 14c, 14d, and 14e, is configured such that the lower dies 14c, 14d, and 14e are lined up without any gap toward the right.
  • the third stage is located at the third target position Pt3, and is positioned furthest to the left among the three lower die stages.
  • the third stage which is a combination of the two lower dies 14a and 14b, is configured such that the lower dies 14a and 14b are lined up without a gap toward the right.
  • the positioning of the first stage is performed so that the left end of the first stage, that is, the left end surface of the lower die 14f, is aligned with the first target position Pt1.
  • the positioning of the second stage is performed so that the left end of the second stage, that is, the left end surface of the lower die 14c, is aligned with the second target position Pt2.
  • the positioning of the third stage is performed so that the left end of the third stage, that is, the left end surface of the lower die 14a, is aligned with the third target position Pt3.
  • the control device 100 controls the left and right lower mold exchange units 50L and 50R to It holds eight lower molds 14a to 14h. Then, the control device 100 collectively performs the positioning of the third stage located on the leftmost side and the transfer of the first and second stages to the lower die holder 30 . At this time, the third target position Pt3 is in the left direction with respect to the two lower dies 14a to 14b before positioning.
  • step a1 in FIG. 4 the control device 100 moves the left and right lower mold replacing units 50L and 50R in the left direction, and then stops the left and right lower mold replacing units 50L and 50R according to the third target position Pt3. (Second processing). As a result, the two lower molds 14a and 14b forming the third stage are positioned at the third target position Pt3. At the same time, the three lower molds 14f to 14h constituting the first stage and the three lower molds 14c to 14e constituting the second stage are placed in a state adjacent to the two lower molds 14a and 14b. 30.
  • step a2 of FIG. 4 the control device 100 holds the three lower molds 14f to 14h corresponding to the first stage by the left and right lower mold exchange units 50L and 50R.
  • the first target position Pt1 is in the right direction with respect to the three lower dies 14f to 14h before positioning.
  • the control device 100 moves the left and right lower mold exchanging units 50L, 50R rightward to move the three lower molds 14f to 14h toward the first target position Pt1.
  • step a3 of FIG. 4 the control device 100 moves the left and right lower mold replacement units 50L, 50R rightward until they pass the first target position Pt1 (first process). Then, the control device 100 temporarily stops the left and right lower mold exchanging units 50L and 50R according to the first reversing position Psa1 (first process).
  • the first reversal position Psa1 is set at a position where the three lower dies 14f to 14h (specifically, the left end surface of the leftmost lower die 14f) are moved rightward from the first target position Pt1 by a reference distance Ls. .
  • step a4 of FIG. 5 the control device 100 moves the left and right lower mold exchanging units 50L, 50R in the opposite direction to the right while holding the three lower dies 14f to 14h with the left and right lower mold exchanging units 50L, 50R. turn left.
  • the control device 100 moves the left and right lower mold replacing units 50L, 50R leftward, and stops the left and right lower mold replacing units 50L, 50R according to the first target position Pt1 (first processing).
  • the three lower dies 14f to 14h forming the first stage are positioned at the first target position Pt1.
  • the process (first process) of temporarily stopping the left and right lower mold replacement units 50L and 50R after passing the first target position Pt1 and changing the direction to the left suppresses the effects of lost motion and backlash.
  • the reference distance Ls can suppress the effects of lost motion and backlash while the left and right lower mold replacement units 50L and 50R move leftward from the first reversal position Psa1 to the first target position Pt1.
  • Optimal values are preset for this purpose. However, if the reference distance Ls becomes longer, the movement time of the left and right lower mold exchanging units 50L and 50R becomes longer and the time required for the first process becomes longer. Therefore, it is preferable to set the reference distance Ls within a necessary range.
  • the control device 100 positions the three lower molds 14c to 14e corresponding to the second stage using the left and right lower mold exchange units 50L and 50R. Since the second target position Pt2 is in the right direction with respect to the three lower molds 14c to 14e before positioning, the control device 100 moves the left and right lower mold exchanging units 50L and 50R to the right until the second target position Pt2 is passed. You have to move in that direction.
  • the control device 100 determines whether or not there is an existing mold that already exists in the lower mold holder 30 in the interference range Ri.
  • the interference range Ri is defined by the three lower dies 14c to 14e (specifically Technically, it refers to the range in which the right end surface of the right end lower die 14e moves.
  • three lower molds 14f to 14h corresponding to the first stage correspond to existing molds.
  • the control device 100 performs retraction processing to move the three lower dies 14f to 14h rightward from the interference range Ri.
  • the three lower dies 14f to 14h that have undergone the retraction process are again positioned with respect to the first target position Pt1 after the positioning of the three lower dies 14c to 14e, which will be described later, is completed.
  • the control device 100 positions the three lower dies 14c to 14e corresponding to the second stage without performing the retraction process.
  • the control device 100 holds the three lower molds 14c to 14e by the left and right lower mold exchanging units 50L and 50R.
  • the control device 100 moves the left and right lower mold replacement units 50L and 50R rightward until they pass the second target position Pt2 (first process). Then, the control device 100 temporarily stops the left and right lower mold exchanging units 50L and 50R according to the second reversing position Psa2 (first process).
  • the second reversal position Psa2 is set at a position where the three lower dies 14c to 14e have moved by a reference distance Ls after passing the second target position Pt2.
  • step a8 of FIG. 5 the control device 100 rotates the left and right lower mold exchanging units 50L, 50R in the opposite direction to the right while holding the three lower dies 14c to 14e with the left and right lower mold exchanging units 50L, 50R. turn left.
  • the control device 100 moves the left and right lower mold replacing units 50L, 50R leftward, and stops the left and right lower mold replacing units 50L, 50R according to the second target position Pt2 (first process).
  • the three lower dies 14c to 14e forming the second stage are positioned at the second target position Pt2.
  • the three lower mold stages corresponding to the mold setup are arranged on the lower mold holder 30 .
  • the left and right lower mold exchanging units 50L and 50R move the lower molds 14a to 14h along the holder grooves 30g of the lower mold holder 30.
  • the lower mold 14 may be moved in the left-right direction on the front side or the rear surface side of the lower mold holder 30 .
  • FIG. 6 is a diagram for explaining the changeover of mold setup.
  • FIG. 7 is an explanatory diagram of the process of positioning the mold stage on the lower mold holder.
  • the operation of moving the lower mold 14 with the lower mold 14 removed from the lower mold holder 30 will be described by exemplifying the process of arranging the lower mold stage on the lower mold holder 30 along with the mold setup change. explain.
  • the mold set-up shown in the upper part of FIG. 6 includes a first stage including five lower dies 14a to 14e, and a second stage located to the right of the first stage and including three lower dies 14f to 14h. consists of On the other hand, in the mold set-up shown in the lower part of FIG. 6, the lower mold 14a located at the left end in the above-described first stage is removed from the first stage, and the third stage by this one lower mold 14a is the first stage. It is arranged at a fourth target position Pt4 between the second stage.
  • the lower mold 14a in the first stage before changeover (upper stage in FIG. 6) is positioned on the lower mold holder 30 as a new third stage.
  • the third stage may be positioned by using the right lower mold exchanging unit 50R instead of the left lower mold exchanging unit 50L.
  • step b1 of FIG. 7 the control device 100 holds the lower mold 14a by the lower mold exchanging unit 50L. Then, the control device 100 removes the lower mold 14a from the holder groove 30g of the lower mold holder 30 by, for example, moving the lower mold exchanging unit 50L upward.
  • step b2 of FIG. 7 the control device 100 moves the lower mold replacement unit 50L rearward (upper side of the paper surface) to move the lower mold 14a to the rear surface side of the lower mold holder 30.
  • FIG. 7 schematically shows the operation of the lower mold exchanging unit 50L, and depicts a state in which the entire lower mold exchanging unit 50L is moving.
  • the lower die holding member 64L and the lower support member 58L move rearward, so that the lower die 14a is moved to the rear surface side of the lower die holder 30.
  • FIG. 7 schematically shows the operation of the lower mold exchanging unit 50L, and depicts a state in which the entire lower mold exchanging unit 50L is moving.
  • the lower die holding member 64L and the lower support member 58L move rearward, so that the lower die 14a is moved to the rear surface side of the lower die holder 30.
  • the fourth target position Pt4 is in the right direction with respect to the lower die 14a before positioning.
  • the control device 100 moves the lower mold replacing unit 50L rightward until it passes the fourth target position Pt4 (first process).
  • the control device 100 temporarily stops the lower mold exchanging unit 50L according to the fourth reversing position Psa4 (first process).
  • the fourth reversal position Psa4 is set at a position where the lower die 14a moves rightward from the fourth target position Pt4 by a reference distance Ls.
  • the control device 100 changes the direction of the lower mold exchanging unit 50L leftward, which is opposite to the rightward direction, while holding the lower mold 14a with the lower mold exchanging unit 50L.
  • the control device 100 moves the left and right lower mold replacing units 50L and 50R leftward, and stops the lower mold replacing unit 50L according to the fourth target position Pt4 (first process). Thereby, the lower die 14a is temporarily positioned with respect to the fourth target position Pt4.
  • the control device 100 moves the lower die replacement unit 50L forward (downward in the plane of the drawing) to move the lower die 14 a above the lower die holder 30 . Then, the control device 100 attaches the lower mold 14a to the lower mold holder 30 by moving the lower mold exchanging unit 50L downward. Thereby, the lower die 14a is positioned at the fourth target position Pt4.
  • the three lower mold stages corresponding to the mold setup are arranged on the lower mold holder 30 .
  • the fourth target position Pt4 is in the right direction with respect to the lower die 14a before positioning, it is temporarily stopped after passing the fourth target position Pt4 and moved leftward (first processing ) should be included.
  • the control device 100 moves the lower die replacing unit 50L forward and downward to open the holder groove of the lower die holder 30.
  • Lower die 14a may be inserted into 30g.
  • the control device 100 may move the lower mold 14a leftward along the holder groove 30g of the lower mold holder 30, and then stop the lower mold exchanging unit 50L at the fourth target position Pt4. It is possible (first processing).
  • the die changing units (lower die changing units 50L, 50R, upper die changing units 74L, 74R) headed for the target position do not directly stop at the target position. , and after temporarily stopping at a position different from the target position, it resumes movement and stops at the target position. By resuming the movement from the temporary stop and stopping at the target position, it is possible to eliminate the cause of positional deviation of the molds (lower mold 14, upper mold 12). As a result, when the mold is positioned at the target position of the mold holder by the mold changing unit, it is possible to prevent the position of the mold from deviating from the target position.
  • the control device 100 moves the die changing unit to the right.
  • the mold changing unit is temporarily stopped according to the reversal position positioned to the right of the target position, then the mold changing unit is moved in the opposite direction to the left, and the mold changing unit is moved to the target position according to the target position.
  • a first process of stopping is performed.
  • the control device 100 moves the mold changing unit to the left without passing the target position. is stopped according to the target position.
  • the control device 100 moves the mold changing unit to the right and then stops it at the target position. Instead, it temporarily stops after passing the target position. After moving the mold changing unit leftward, the control device 100 stops the mold changing unit according to the target position.
  • the control device 100 is not limited to the case where the die position before positioning is on the left side of the target position, and even when the die position before positioning is on the right side of the target position, The die exchange unit before stopping is moved leftward. Even if the target position is the same, the lost motion of the drive mechanism, backlash, etc. will have an effect.
  • the position of the mold may vary.
  • the moving direction of the mold changing unit when positioning the mold is unified to the left direction.
  • effects such as lost motion and backlash of the drive mechanism can be suppressed. Therefore, when the mold is positioned in the mold holder by the mold changing unit, it is possible to prevent the position of the mold from deviating from the target position.
  • the present invention can be useful in bending using a bending robot, bending that requires high processing accuracy, and bending that involves changeover of mold setup.
  • the reversal position is set at a position that is moved rightward from the target position by a reference distance Ls. According to this configuration, when the mold exchanging unit returns to the target position in the left direction, it moves only a necessary distance. As a result, the mold exchanging unit can be made to reach the target position while suppressing the effects of lost motion and backlash.
  • control device 100 determines whether or not there is an existing mold in the interference range Ri in which the mold moves when the mold exchange unit is moved rightward from the target position to the reversing position. are doing. According to this configuration, it is possible to determine whether or not the mold will interfere with the existing mold before it reaches the reversal position after passing the target position.
  • the control device 100 when the existing mold is in the interference range Ri, the control device 100 performs the first process after performing the evacuation process of moving the existing mold to the right. According to this configuration, by performing the retraction process, it is possible to suppress the mold to be positioned from interfering with the existing mold.
  • control device 100 moves the mold in the left-right direction between the holder grooves of the mold holders (lower mold holder 30, upper mold holder 34). According to this configuration, the mold can be moved along the mold holder.
  • control device 100 removes the mold from the mold holder, and then moves the mold in the left-right direction on the front side or the rear side of the mold holder. According to this configuration, the mold can be moved on the front side or the rear side of the mold holder.
  • control device 100 moves the mold exchange unit left and right while the mold holding members (lower mold holding members 64L, 64R, upper mold holding members 88L, 88R) are inserted into the insertion holes of the molds. By moving in the direction, the mold is moved in the left-right direction. According to this configuration, the mold can be appropriately held and moved by the moving body.
  • the mold holding members lower mold holding members 64L, 64R, upper mold holding members 88L, 88R
  • control device 100 may move the mold in the left-right direction by pressing the end faces of the mold in the left-right direction with the mold holding member. According to this configuration, the mold can be appropriately held and moved by the mold changing unit.
  • the bending system 10 further includes a mold rack 42 that is provided adjacent to the press brake 16 in the right direction and that accommodates a plurality of molds that can be attached to the mold holder.
  • the control device 100 controls the operation of the mold exchange unit to exchange molds between the mold holder and the mold rack 42 .
  • the mold positioned in the mold holder is moved from the mold rack 42 to the mold holder, so that the movement is mainly from right to left. Therefore, by setting the leftward direction (second direction) as a reference for the moving direction of the mold changing unit when positioning the mold, it is possible to minimize unnecessary movement associated with positioning.
  • the reference of the moving direction of the mold exchanging unit is not limited to the left direction, and may be the right direction.
  • a bending system according to the second embodiment will be described below.
  • the bending system according to the second embodiment differs from the bending system according to the first embodiment in the operation contents of the positioning process by the mold exchanging unit.
  • the operation of setting the mold setup corresponding to the lower mold 14 to the lower mold holder 30 will be described by taking the operation of the left and right lower mold exchanging units 50L and 50R as an example.
  • FIGS. 8A to 8C are explanatory diagrams showing the concept of occurrence of mold misalignment assumed in the second embodiment.
  • the left and right lower mold exchanging units 50L, 50R place a mold stage combining four lower molds 14a, 14b, 14c, 14d at the first target position Pt1.
  • This first target position Pt1 is in the left direction with respect to the four lower dies 14a to 14d before positioning.
  • the four lower molds 14a to 14d move in the direction opposite to the moving direction. (rightward) inertial force.
  • the magnitude of the inertial force received by the four lower dies 14a-14d is proportional to the mass and acceleration of the lower dies 14a-14d.
  • the inertial force received by the four lower molds 14a to 14d acts as a force that pushes the left and right lower mold exchanging units 50L and 50R in the direction opposite to the moving direction. For this reason, as shown in FIG.
  • FIG. 8B depicts a state in which the lower mold holding members 64L and 64R are bent in order to simply express the phenomenon. However, this mechanical deflection is caused by the mechanical parts of the left and right lower mold exchanging units 50L, 50R.
  • the left and right lower mold exchanging units 50L, 50R move at a constant speed according to the target speed.
  • the four lower molds 14a to 14d receive inertial force in the movement direction (leftward direction).
  • the magnitude of the inertial force received by the four lower dies 14a-14d is proportional to the mass and deceleration of the lower dies 14a-14d.
  • the inertial force received by the four lower molds 14a to 14d serves as a force that pushes the left and right lower mold exchanging units 50L and 50R in the moving direction. For this reason, the mechanical parts of the left and right lower mold exchanging units 50L and 50R are flexed in the moving direction.
  • the controller 100 moves the lower mold 14 from the first target position Pt1 toward the position of the lower mold 14 before positioning. After temporarily stopping the left and right lower mold exchanging units 50L and 50R according to the temporary position located on the near side, the left and right lower mold exchanging units 50L and 50R are moved in the same direction as the moving direction before the temporary stop.
  • the lower mold 14 is moved from the position of the lower mold 14 to the temporary position at an acceleration and deceleration smaller than those when moving to the temporary position, and the left and right lower mold exchanging units 50L and 50R are stopped according to the first target position Pt1. This control eliminates the influence of displacement of the lower die 14 due to mechanical deflection during deceleration.
  • FIG. 9 is an explanatory diagram of the process of positioning the lower die stage on the lower die holder.
  • the control device 100 moves the left and right lower mold replacement units 50L and 50R leftward toward the first target position Pt1.
  • step c1 of FIG. 9 the control device 100 controls the left and right lower mold exchanging units 50L according to the first temporary position Psb1 which is closer to the front side than the first target position Pt1 when viewed from the positions of the four lower molds 14a to 14d. Temporarily stop 50R.
  • the control device 100 monitors the detection signals supplied from the encoders 54L, 54R provided in the left and right lower mold replacement units 50L, 50R. However, the mechanical deflection of the left and right lower mold replacement units 50L, 50R cannot be detected. Therefore, the accuracy of the stop positions of the left and right lower mold exchanging units 50L and 50R is guaranteed. On the other hand, the four lower dies 14a to 14d are temporarily stopped at positions past the first temporary position Psb1.
  • the control device 100 moves only the left lower mold replacing unit 50L in the moving direction to the left, and moves the left lower mold replacing unit 50L to the first target position Pt1. stop accordingly.
  • the control device 100 moves the left lower mold exchanging unit 50L at an acceleration and deceleration that are smaller than the acceleration and deceleration when moving from the pre-positioning position to the first provisional position Psb1.
  • the mechanical deflection of the left lower mold exchanging unit 50L is eliminated by the left lower mold exchanging unit 50L moving leftward and catching up with the lower mold 14a.
  • the acceleration and deceleration during the movement of the left lower mold exchanging unit 50L from the first provisional position Psb1 to the first target position Pt1 are small, the inertial force received by the lower mold 14a becomes small, and the left lower mold exchange is performed.
  • the force that pushes the unit 50L also decreases. Therefore, it is possible to suppress the occurrence of new mechanical deflection. As a result, the leftmost lower mold 14a is accurately positioned with respect to the first target position Pt1.
  • step c3 of FIG. 9 the control device 100 moves the right lower mold replacing unit 50R leftward and stops the right lower mold replacing unit 50R according to the first target position Pt1.
  • the control device 100 moves the right lower mold exchanging unit 50R at an acceleration and deceleration that are smaller than the acceleration and deceleration when moving from the position before positioning to the first provisional position Psb1.
  • the right lower mold replacing unit 50R moves leftward, thereby eliminating the mechanical deflection.
  • the acceleration and deceleration during the movement of the right lower mold exchanging unit 50R are small, the inertial force received by the remaining lower dies 14b to 14d is small, and the force pushing the right lower mold exchanging unit 50R is also small. . Therefore, it is possible to suppress the occurrence of new mechanical deflection. As a result, the remaining lower molds 14b to 14d are also accurately positioned with respect to the first target position Pt1.
  • the distance from the first provisional position Psb1 to the first target position Pt1 is such that when the left and right lower mold replacement units 50L and 50R are temporarily stopped at the first provisional position Psb1, the leftmost lower mold 14a is positioned at the first target position Pt1. and eliminate the mechanical deflection while the left and right lower mold exchanging units 50L, 50R move from the first provisional position Psb1 to the first target position Pt1.
  • a value is preset.
  • the distance from the first provisional position Psb1 to the first target position Pt1 is becomes longer, the time required to move the left and right lower mold exchanging units 50L and 50R becomes longer. Therefore, it is preferable to set the distance from the first provisional position Psb1 to the first target position Pt1 within a necessary range.
  • the control device 100 moves the mold changing units (upper mold changing units 74L, 74R, lower mold changing units 50L, 50R) toward the target position. After temporarily stopping the mold changing unit according to the temporary position located on the side, move the mold changing unit from the position of the mold before positioning to the temporary position in the same direction as the moving direction before the temporary stop. The mold exchanging unit is stopped according to the target position.
  • the mold exchange unit after temporarily stopping at the provisional position, the mold exchange unit is moved from the provisional position to the target position with small acceleration and deceleration. Therefore, mechanical deflection of the mold changing unit can be eliminated while moving from the provisional position to the target position. Further, it is possible to suppress the occurrence of new mechanical deflection between the provisional position and the target position. As a result, when the mold is positioned in the mold holder by the mold changing unit, it is possible to prevent the position of the mold from deviating from the target position.
  • the "low acceleration and deceleration” in the present embodiment refer to acceleration and deceleration such that the inertial force applied to the mold is reduced and the force that pushes the mold exchange unit is also reduced. That is, the "small acceleration and deceleration” can also be rephrased as small acceleration and deceleration at which the die exchange unit does not mechanically bend, and furthermore, small acceleration and deceleration at which the die does not cause misalignment.
  • the distance from the provisional position to the target position is longer than the positional deviation distance from the provisional position that occurs in the mold that has moved from the position of the mold before positioning to the provisional position.
  • the mold exchanging unit includes left and right mold exchanging units (moving units) that move independently in the left-right direction.
  • the left and right mold exchanging units hold the molds positioned at both left and right ends of the plurality of molds, thereby moving the plurality of molds collectively.
  • the mass of the entire mold increases according to the number of molds. For this reason, the influence of positional deviation due to mechanical deflection is significant.
  • the influence of positional displacement of the mold due to mechanical deflection can be eliminated. Even when a plurality of molds are moved collectively, it is possible to prevent the positions of the molds from deviating from the target positions.
  • control device 100 temporarily stops the left and right mold replacing units according to the temporary position, and then moves one of the left and right mold replacing units closer to the target position.
  • One of the left and right mold exchanging units is moved first, and one of the mold exchanging units is stopped according to the target position. are stopped accordingly.
  • the load on the mold exchange unit during movement constantly fluctuates due to changes in mechanical resistance and friction. Therefore, when the left and right mold exchange units move at the same time, even if the left and right mold exchange units move by the same command distance, the distance between the left and right mold exchange units during movement is not strictly constant. , always fluctuates. At this time, if the distance between the left and right mold exchange units becomes narrower than a certain amount, a force acts to push them against each other, preventing the elimination of the mechanical deflection. In this respect, such a problem can be solved by separately moving the mold exchanging units as in the present embodiment.
  • the positioning process shown in the second embodiment may be used in combination with the positioning process shown in the first embodiment.
  • the positioning process according to the second embodiment and the positioning process combined with the positioning process according to the first embodiment will be described with reference to FIG.
  • FIG. 10 is an explanatory diagram of the process of positioning the mold stage on the lower mold holder.
  • the process a2 in FIG. 10 is the same as the process a2 in FIG.
  • the control device 100 holds the three lower molds 14f to 14h corresponding to the first stage by the left and right lower mold exchanging units 50L and 50R.
  • the first target position Pt1 is in the right direction with respect to the three lower dies 14f to 14h before positioning.
  • the control device 100 moves the left and right lower mold exchanging units 50L, 50R rightward to move the three lower molds 14f to 14h toward the first target position Pt1.
  • step a3 the control device 100 moves the left and right lower mold replacement units 50L and 50R rightward until they pass the first target position Pt1 (first process). Then, the control device 100 temporarily stops the left and right lower mold exchanging units 50L and 50R according to the first reversing position Psa1 (first process). When the left and right lower mold exchanging units 50L and 50R are temporarily stopped, the mechanical parts of the left and right lower mold exchanging units 50L and 50R are bent in the movement direction.
  • step a41 of FIG. 10 the control device 100 changes the direction of the left and right lower mold exchanging units 50L, 50R to the left direction opposite to the right direction. Then, the control device 100 moves the left and right lower mold replacement units 50L and 50R leftward. While the left and right lower mold exchanging units 50L, 50R are accelerated leftward, the mechanical portions of the left and right lower mold exchanging units 50L, 50R continue to flex in the direction opposite to the moving direction.
  • control device 100 temporarily stops the left and right lower mold exchanging units 50L and 50R (second 1 processing).
  • the left and right lower mold exchanging units 50L, 50R are temporarily stopped, the bending of the mechanical parts of the left and right lower mold exchanging units 50L, 50R changes in the moving direction.
  • the control device 100 monitors the detection signals supplied from the encoders 54L, 54R provided in the left and right lower mold replacement units 50L, 50R.
  • the mechanical deflection of the left and right lower mold replacement units 50L, 50R cannot be detected. Therefore, the accuracy of the stop positions of the left and right lower mold exchanging units 50L and 50R is guaranteed.
  • the three lower dies 14f to 14h are positioned past the first provisional position Psb1.
  • step a42 of FIG. 10 the control device 100 moves leftward the left lower mold replacing unit 50L in the moving direction among the left and right lower mold replacing units 50L and 50R, and moves the left lower mold replacing unit 50L leftward. is stopped according to the first target position Pt1.
  • the control device 100 moves the left lower mold exchanging unit 50L at an acceleration and deceleration that are smaller than the acceleration and deceleration when moving from the first reversal position Psa1 to the first temporary position Psb1.
  • the mechanical deflection of the left lower mold exchanging unit 50L is eliminated by the left lower mold exchanging unit 50L moving leftward and catching up with the lower mold 14f.
  • the leftmost lower die 14f is accurately positioned with respect to the first target position Pt1.
  • the control device 100 moves the right lower mold replacing unit 50R leftward and stops the right lower mold replacing unit 50R according to the first target position Pt1.
  • the control device 100 moves the right lower mold exchanging unit 50R at an acceleration and deceleration that are smaller than the acceleration and deceleration when moving from the first reversal position Psa1 to the first temporary position Psb1.
  • the mechanical deflection of the right lower mold exchanging unit 50R is eliminated by the right lower mold exchanging unit 50R moving leftward and catching up with the lower mold 14h.
  • the acceleration and deceleration during the movement of the right lower mold exchanging unit 50R are small, no new mechanical deflection occurs. Thereby, the remaining lower molds 14g and 14h are also accurately positioned with respect to the first target position Pt1.
  • the control device 100 moves the mold changing unit to the right until it passes the target position. After the mold exchanging unit is stopped according to the reversal position positioned to the right of the position, the mold exchanging unit is moved to the left. Then, the control device 100 stops the mold exchanging unit according to the temporary position located on the front side of the target position when viewed from the reversing position where the mold is temporarily stopped, and then moves the mold exchanging unit to the left.
  • a first process is performed to move the mold exchanging unit from the reverse position to the temporary position at an acceleration and deceleration that are smaller than the acceleration and deceleration when moving from the reversal position to the temporary position, and to stop the mold exchanging unit according to the target position.
  • the method of arranging the mold for arranging the mold in the mold holder described in the present embodiment has the same idea as the positioning processing by the bending system described above, and has the same effects as the bending system. ing.
  • the lower mold changing units 50L and 50R and the upper mold changing units 74L and 74R which are mold changing units, are exemplified as moving bodies.
  • the mobile object is not limited to this.
  • the left and right lower mold exchanging units 50L, 50R and the left and right upper mold exchanging units 74L, 74R are provided on the rear side of the lower table 24 and the upper table 26, but the lower table 24 and the upper table 26 are provided on the rear surface side. It may be provided on the front side of the upper table 26 .

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)
  • Mounting, Exchange, And Manufacturing Of Dies (AREA)

Abstract

A control device (100) moves lower mold replacement units (50L, 50R) that are holding lower molds (14) in the right-left direction and positions the lower molds (14) at a target location in a mold holder (30). When moving the lower mold replacement units (50L, 50R) toward the target location, the control device (100) brings the lower mold replacement units (50L, 50R) to a temporary halt at a location different from the target location, then moves the lower mold replacement units (50L, 50R) again, and brings the lower mold replacement units (50L, 50R) to a stop at the target location.

Description

曲げ加工システム、及び金型の配置方法Bending system and mold placement method
 本開示は、曲げ加工システム、及び金型の配置方法に関する。 The present disclosure relates to a bending system and a mold arrangement method.
 曲げ加工システムは、ワークに対して曲げ加工を行うプレスブレーキを備えており、プレスブレーキは、左右方向に延在するテーブルと、テーブルに設けられて金型を保持する金型ホルダとを有している。また、曲げ加工システムは、プレスブレーキの左右方向の側方に配設されて、複数の金型を収納する金型ラックを備えている。金型ラックは、金型を保持する複数のストッカを有しており、選択された任意のストッカは、金型交換を行うための交換位置に位置決め可能に構成されている。曲げ加工システムは、金型ホルダと、交換位置に位置決めされたストッカとの間で金型を移動して、金型ホルダの目標位置に金型を位置決めする金型交換ユニットを備えている(特許文献1参照)。 A bending system includes a press brake that bends a workpiece, and the press brake has a table extending in the left-right direction and a die holder that is provided on the table and holds the die. ing. The bending system also includes a die rack that is disposed laterally to the left and right sides of the press brake and stores a plurality of dies. The mold rack has a plurality of stockers holding molds, and any selected stocker can be positioned at a replacement position for mold replacement. The bending system includes a die change unit that moves the die between the die holder and the stocker positioned at the replacement position to position the die at the target position of the die holder (Patent Reference 1).
特許第5947861号公報Japanese Patent No. 5947861
 金型ホルダの目標位置に金型を位置決めする場合、金型交換ユニットなどの移動体が目標位置に向かって左方向又は右方向へと移動し、移動体が目標位置に応じて停止する。このとき、移動体の停止によって金型ホルダに対して金型が位置決めされるが、金型の位置が目標位置からずれてしまうことがある。 When positioning the mold at the target position of the mold holder, a moving body such as a mold changing unit moves leftward or rightward toward the target position, and the moving body stops according to the target position. At this time, the die is positioned with respect to the die holder by stopping the moving body, but the position of the die may deviate from the target position.
 本開示の一態様は、左右方向に延在するテーブルに設けられた金型ホルダに、金型が配置されるプレスブレーキと、金型を保持する金型保持部材を含み、テーブルの後面側又は前面側に左右方向へ移動可能に設けられた移動体と、金型を保持した移動体を左右方向に移動させて、金型ホルダの目標位置に金型を位置決めする制御装置と、を備え、制御装置は、目標位置に向かって移動体を移動させる際に、目標位置とは異なる位置に移動体を仮停止させた後、移動体を再び移動させ、移動体を目標位置に応じて停止させる曲げ加工システムである。 One aspect of the present disclosure includes a press brake in which a mold is arranged in a mold holder provided on a table extending in the left-right direction, and a mold holding member that holds the mold, and the rear surface side of the table or the A moving body provided on the front side so as to be movable in the horizontal direction, and a control device that moves the moving body holding the mold in the horizontal direction to position the mold at a target position of the mold holder When moving the moving body toward the target position, the control device temporarily stops the moving body at a position different from the target position, then moves the moving body again, and stops the moving body according to the target position. Bending system.
 本開示の一態様によれば、左右方向に移動した移動体は、目標位置に応じて停止する前に仮停止する。そして、移動体は、移動を再開し、目標位置に応じて停止することとなる。仮停止してから移動を再開し、目標位置で停止することで、金型の位置ずれとなる要因を解消することができる。 According to one aspect of the present disclosure, the moving body that has moved in the horizontal direction temporarily stops before stopping according to the target position. Then, the moving body resumes movement and stops according to the target position. By restarting the movement after the temporary stop and stopping at the target position, it is possible to eliminate the factors that cause the positional deviation of the mold.
 本開示の一態様によれば、移動体により金型ホルダに金型を位置決めしたときに、金型の位置から目標位置からずれてしまうことを抑制することができる。 According to one aspect of the present disclosure, when the mold is positioned in the mold holder by the moving body, it is possible to suppress the position of the mold from deviating from the target position.
図1は、第1の実施形態に係る曲げ加工システムの構成を模式的に示す正面図である。FIG. 1 is a front view schematically showing the configuration of the bending system according to the first embodiment. 図2は、図1に示す曲げ加工システムの構成を模式的に示す右側面図である。2 is a right side view schematically showing the configuration of the bending system shown in FIG. 1. FIG. 図3は、下型ホルダに設定される金型段取りの一例を示す図である。FIG. 3 is a diagram showing an example of mold setup set in the lower mold holder. 図4は、下型ホルダに金型ステージを位置決めする処理の説明図である。FIG. 4 is an explanatory diagram of the process of positioning the mold stage on the lower mold holder. 図5は、下型ホルダに金型ステージを位置決めする処理の説明図である。FIG. 5 is an explanatory diagram of the process of positioning the die stage on the lower die holder. 図6は、金型段取りの段取り換えを説明する図である。FIG. 6 is a diagram for explaining the changeover of mold setup. 図7は、下型ホルダに金型ステージを位置決めする処理の説明図である。FIG. 7 is an explanatory diagram of the process of positioning the mold stage on the lower mold holder. 図8Aは、第2の実施形態が想定する金型の位置ずれの発生概念を示す説明図である。FIG. 8A is an explanatory diagram showing the concept of occurrence of mold misalignment assumed in the second embodiment. 図8Bは、第2の実施形態が想定する金型の位置ずれの発生概念を示す説明図である。FIG. 8B is an explanatory diagram showing the concept of occurrence of mold misalignment assumed in the second embodiment. 図8Cは、第2の実施形態が想定する金型の位置ずれの発生概念を示す説明図である。FIG. 8C is an explanatory diagram showing the concept of occurrence of mold misalignment assumed in the second embodiment. 図9は、下型ホルダに下型ステージを位置決めする処理の説明図である。FIG. 9 is an explanatory diagram of the process of positioning the lower die stage on the lower die holder. 図10は、下型ホルダに金型ステージを位置決めする処理の説明図である。FIG. 10 is an explanatory diagram of the process of positioning the mold stage on the lower mold holder.
 以下、図面を参照し、本実施形態に係る曲げ加工システム、及び分割金型の配置方法について説明する。 A bending system according to this embodiment and a method of arranging split molds will be described below with reference to the drawings.
(第1の実施形態)
 図1は、第1の実施形態に係る曲げ加工システムの構成を模式的に示す正面図である。図2は、図1に示す曲げ加工システムの構成を模式的に示す右側面図である。図1及び図2を参照し、本実施形態に係る曲げ加工システム10について説明する。以下の説明では、方向の定義として、左右方向、前後方向、及び上下方向を定める。左右方向及び前後方向は、水平方向において直交する2つの方向に対応し、上下方向は鉛直方向に対応する。ただし、これらの方向は、曲げ加工システムの構成を説明するために、便宜的に用いられるに過ぎない。
(First embodiment)
FIG. 1 is a front view schematically showing the configuration of the bending system according to the first embodiment. 2 is a right side view schematically showing the configuration of the bending system shown in FIG. 1. FIG. A bending system 10 according to the present embodiment will be described with reference to FIGS. 1 and 2. FIG. In the following description, directions are defined as left-right direction, front-back direction, and up-down direction. The left-right direction and the front-rear direction correspond to two orthogonal directions in the horizontal direction, and the up-down direction corresponds to the vertical direction. However, these directions are used for convenience only to describe the configuration of the bending system.
 曲げ加工システム10は、左右方向に延在するテーブル(下部テーブル24、上部テーブル26)に設けられた金型ホルダ(下型ホルダ30、上型ホルダ34)に、金型(下型14、上型12)が配置されるプレスブレーキ16と、金型を保持する金型保持部材(下型保持部材64L、64R、上型保持部材88L、88R)を含み、テーブルの後面側又は前面側に左右方向へ移動可能に設けられた金型交換ユニット(下型交換ユニット50L、50R、上型交換ユニット74L、74R)と、金型を保持した金型交換ユニットを左右方向に移動させて、金型ホルダの目標位置に金型を位置決めする制御装置100と、を備えている。制御装置100は、目標位置に向かって金型交換ユニットを移動させる際に、目標位置とは異なる位置に金型交換ユニットを仮停止させた後、金型交換ユニットを再び移動させ、金型交換ユニットを目標位置に応じて停止させる。 The bending system 10 holds molds (lower mold 14, upper It includes a press brake 16 on which the mold 12) is arranged, and mold holding members (lower mold holding members 64L, 64R, upper mold holding members 88L, 88R) that hold the molds. The mold changing units (lower mold changing units 50L, 50R, upper mold changing units 74L, 74R) provided movably in the direction and the mold changing units holding the molds are moved in the left-right direction to and a control device 100 that positions the mold at the target position of the holder. When moving the mold exchange unit toward the target position, the control device 100 temporarily stops the mold exchange unit at a position different from the target position, and then moves the mold exchange unit again to perform mold exchange. Stop the unit according to the target position.
 上記の記述において、「位置決め前の金型の位置」とは、金型が金型交換ユニットによって目標位置へと位置決めされる直前に存在していた位置を言う。換言すれば、「位置決め前の金型の位置」とは、目標位置へと移動させるために、金型交換ユニットが、移動対象となる金型を保持する位置をいう。 In the above description, "the position of the mold before positioning" refers to the position where the mold existed immediately before it was positioned to the target position by the mold changing unit. In other words, the “position of the mold before positioning” refers to the position where the mold changing unit holds the mold to be moved in order to move it to the target position.
 つぎに、曲げ加工システム10の詳細について説明する。曲げ加工システム10は、例えば板金といった板状のワークWに対して曲げ加工を行うためのシステムである。曲げ加工システム10は、プレスブレーキ16と、左右の下型交換ユニット50L、50Rと、左右の上型交換ユニット74L、74Rと、制御装置100とを有している。 Next, the details of the bending system 10 will be described. The bending system 10 is a system for bending a plate-like workpiece W such as sheet metal. The bending system 10 includes a press brake 16 , left and right lower die changing units 50 L and 50 R, left and right upper die changing units 74 L and 74 R, and a control device 100 .
 プレスブレーキ16は、パンチなどの上部金型である上型12と、ダイなどの下部金型である下型14の協働によりワークWに対して曲げ加工を行う。 The press brake 16 bends the workpiece W through the cooperation of the upper mold 12, which is an upper mold such as a punch, and the lower mold 14, which is a lower mold such as a die.
 プレスブレーキ16は、本体フレーム18を備えている。本体フレーム18は、左右方向に離隔して対向した左右のサイドプレート20を有している。本体フレーム18の下部には、左右方向に延びた下部テーブル24が設けられ、本体フレーム18の上部には、左右方向に延びた上部テーブル26が設けられている。上部テーブル26は、上下方向に沿って移動可能に構成されている。各サイドプレート20の上部には、上部テーブル26を本体フレーム18に対して上下方向へ移動させる上下移動用のアクチュエータとしての油圧シリンダ28が設けられている。なお、上部テーブル26を上下方向へ移動可能に構成する代わりに、下部テーブル24を上下方向へ移動可能に構成してもよい。上下移動用のアクチュエータは、油圧シリンダ28に代えてサーボモータを用いてもよい。 The press brake 16 has a body frame 18. The body frame 18 has left and right side plates 20 which are spaced apart in the left-right direction and opposed to each other. A lower table 24 extending in the horizontal direction is provided on the lower portion of the body frame 18 , and an upper table 26 extending in the horizontal direction is provided on the upper portion of the body frame 18 . The upper table 26 is configured to be vertically movable. Above each side plate 20, a hydraulic cylinder 28 is provided as a vertical movement actuator for moving the upper table 26 in the vertical direction with respect to the body frame 18. As shown in FIG. Instead of configuring the upper table 26 to be vertically movable, the lower table 24 may be configured to be vertically movable. A servomotor may be used instead of the hydraulic cylinder 28 for the vertical movement actuator.
 下部テーブル24の上側には、下型14を着脱可能に保持する下型ホルダ30が設けられている。例えば、下型ホルダ30は、左右方向に沿って連続的に延在する構成である。下型ホルダ30には、下型14のシャンク部(基部)140を挿入するためのホルダ溝30gが左右方向に沿って形成されている。下型ホルダ30は、下型14を下部テーブル24に対して固定するクランプ機構32を有している。 A lower die holder 30 that detachably holds the lower die 14 is provided on the upper side of the lower table 24 . For example, the lower mold holder 30 is configured to extend continuously in the left-right direction. A holder groove 30g for inserting a shank portion (base portion) 140 of the lower mold 14 is formed in the lower mold holder 30 along the left-right direction. The lower die holder 30 has a clamp mechanism 32 that fixes the lower die 14 to the lower table 24 .
 上部テーブル26の下側には、上型12を着脱可能に保持する上型ホルダ34が設けられている。例えば、上型ホルダ34は、左右方向に沿って連続的に延在する構成であるが、適宜の間隔を隔てながら左右方向に沿って断続的に延在する構成であってもよい。上型ホルダ34には、上型12のシャンク部(基部)120を挿入するためのホルダ溝34gが左右方向に沿って形成されている。上型ホルダ34は、上型12を上部テーブル26に対して固定するクランプ機構36を有している。 An upper die holder 34 that detachably holds the upper die 12 is provided on the lower side of the upper table 26 . For example, although the upper mold holder 34 is configured to continuously extend in the left-right direction, it may be configured to intermittently extend in the left-right direction at appropriate intervals. A holder groove 34g for inserting the shank portion (base portion) 120 of the upper mold 12 is formed in the upper mold holder 34 along the left-right direction. The upper die holder 34 has a clamping mechanism 36 that fixes the upper die 12 to the upper table 26 .
 下型14の左右方向(幅方向)の中央部には、前後方向に沿って貫通する挿通穴141が設けられている。下型ホルダ30に装着された下型14における挿通穴141の位置は、下型14の左右一方の端面の位置を基準に、この基準から金型幅の半分の値に相当する位置として特定することができる。また、下型14と同様、上型12にも、前後方向に沿って貫通する挿通穴121が設けられている。 A through-hole 141 is provided in the center of the lower mold 14 in the left-right direction (width direction) to penetrate along the front-rear direction. The position of the insertion hole 141 in the lower mold 14 attached to the lower mold holder 30 is specified as a position corresponding to half the mold width from the position of one of the left and right end surfaces of the lower mold 14 as a reference. be able to. Further, similarly to the lower mold 14, the upper mold 12 is also provided with an insertion hole 121 penetrating in the front-rear direction.
 曲げ加工システム10は、プレスブレーキ16の左右方向の側方、本実施形態では右方向の側方に、複数の下型14及び複数の上型12を収納する金型ラック42が隣接して設けられている。 In the bending system 10, a die rack 42 for storing a plurality of lower dies 14 and a plurality of upper dies 12 is provided adjacent to the left-right side of the press brake 16, which is the right side in this embodiment. It is
 金型ラック42は、1つ以上の下型14をそれぞれ保持する複数の下部ストッカを有しており、複数の下部ストッカは、前後方向に並んで配置されている。複数の下部ストッカは、ストッカ移動機構によって上下方向及び前後方向へ移動可能に構成されている。ストッカ移動機構は、複数の下部ストッカのうち任意の下部ストッカを選択し、選択した下部ストッカを上下方向及び前後方向に移動することによって、下型用の交換位置に位置決めすることができる。下型用の交換位置は、左右方向において下型ホルダ30に隣接する位置に設定されている。 The mold rack 42 has a plurality of lower stockers each holding one or more lower dies 14, and the plurality of lower stockers are arranged side by side in the front-rear direction. The plurality of lower stockers are configured to be movable in the vertical direction and the front-rear direction by a stocker moving mechanism. The stocker moving mechanism can select an arbitrary lower stocker from among the plurality of lower stockers and move the selected lower stocker in the vertical direction and the front-rear direction to position it at the lower mold replacement position. The replacement position for the lower mold is set at a position adjacent to the lower mold holder 30 in the left-right direction.
 また、金型ラック42は、1つ以上の上型12をそれぞれ保持する複数の上部ストッカを有している。各上部ストッカの構成は、下部ストッカの構成と同様である。 Also, the mold rack 42 has a plurality of upper stockers each holding one or more upper molds 12 . The configuration of each upper stocker is similar to that of the lower stocker.
 左右の下型交換ユニット50L、50Rは、下型ホルダ30と金型ラック42との間で下型14の交換を行う。具体的には、左右の下型交換ユニット50L、50Rは、下型ホルダ30と下型用の交換位置に位置決めされた下部ストッカとの間における下型14の移動、下型ホルダ30における下型14の位置決めなどを行う。左右の下型交換ユニット50L、50Rは、下型14に対応して設けられた左右の移動ユニット(移動体)に相当する。 The left and right lower mold exchange units 50L and 50R exchange the lower mold 14 between the lower mold holder 30 and the mold rack 42. Specifically, the left and right lower mold exchanging units 50L and 50R move the lower mold 14 between the lower mold holder 30 and the lower stocker positioned at the exchange position for the lower mold, and move the lower mold in the lower mold holder 30. 14 positioning, etc. The left and right lower mold exchanging units 50L and 50R correspond to left and right moving units (moving bodies) provided corresponding to the lower mold 14 .
 左右の下型交換ユニット50L、50Rは、下部テーブル24の後面側に設けられている。下型ホルダ30の後面側には、左右方向に延びた下部ガイド48が設けられている。個々の下型交換ユニット50L、50Rは、下部ガイド48を介して左右方向へ移動可能に構成されている。 The left and right lower die exchange units 50L and 50R are provided on the rear surface side of the lower table 24. A lower guide 48 extending in the left-right direction is provided on the rear surface side of the lower die holder 30 . Each of the lower mold exchanging units 50L, 50R is configured to be movable in the left-right direction via the lower guide 48. As shown in FIG.
 左右の下型交換ユニット50L、50Rは、互いに独立して構成されており、それぞれ独立して動作することができる。左右の下型交換ユニット50L、50Rの構成は互いに対応しているため、以下、右側の下型交換ユニット50Rを例に挙げ、その構成について説明する。図2には、右側の下型交換ユニット50Rの構成が示されているが、参考のため、左側の下型交換ユニット50Lにおいて対応する構成が括弧付きの符号で示されている。 The left and right lower mold replacement units 50L and 50R are configured independently of each other and can operate independently. Since the configurations of the left and right lower mold replacing units 50L and 50R correspond to each other, the configuration will be described below using the right lower mold replacing unit 50R as an example. Although FIG. 2 shows the configuration of the right lower mold exchanging unit 50R, for reference, the corresponding configuration in the left lower mold exchanging unit 50L is indicated by parenthesized reference numerals.
 下型交換ユニット50Rは、左右移動用のアクチュエータとしてのサーボモータ52Rの駆動により、左右方向へ移動する。サーボモータ52Rは、下型交換ユニット50Rの左右方向の位置を検出する位置検出器としてのエンコーダ54Rを有している。 The lower mold exchanging unit 50R moves in the left-right direction by being driven by a servomotor 52R as an actuator for left-right movement. The servomotor 52R has an encoder 54R as a position detector for detecting the lateral position of the lower mold exchanging unit 50R.
 下型交換ユニット50Rは、下部ガイド48に左右方向へ移動可能に設けられた下部ユニット本体56Rと、下部ユニット本体56Rに前後方向及び上下方向へ移動可能に設けられた下部サポート部材58Rとを有している。下部サポート部材58Rは、前後移動用のアクチュエータとしての第1エアシリンダ60Rの駆動により、下部ユニット本体56Rに対して前後方向へ移動する。下部サポート部材58Rは、上下移動用のアクチュエータである第2エアシリンダ62Rの駆動により、下部ユニット本体56Rに対して上下方向へ移動する。 The lower mold exchanging unit 50R has a lower unit main body 56R provided movably in the horizontal direction on the lower guide 48, and a lower support member 58R provided movably in the front-rear and vertical directions on the lower unit main body 56R. are doing. The lower support member 58R moves in the front-rear direction with respect to the lower unit main body 56R by driving the first air cylinder 60R as an actuator for front-rear movement. The lower support member 58R moves vertically with respect to the lower unit main body 56R by driving the second air cylinder 62R, which is an actuator for vertical movement.
 下型交換ユニット50Rは、下部サポート部材58Rに前後方向へ移動可能に設けられた下型保持部材64Rを有している。下型保持部材64Rは、前後移動用のアクチュエータとしての第3エアシリンダ66Rの駆動により、下部サポート部材58Rに対して前後方向へ移動する。下型保持部材64Rは、下型14の挿通穴141に対して挿入可能に構成されている。 The lower mold exchanging unit 50R has a lower mold holding member 64R provided movably in the front-rear direction on the lower support member 58R. The lower mold holding member 64R is moved in the front-rear direction with respect to the lower support member 58R by driving the third air cylinder 66R as an actuator for front-rear movement. The lower die holding member 64R is configured to be insertable into the insertion hole 141 of the lower die 14 .
 左右の下型交換ユニット50L、50Rは、下型ホルダ30における下型14の移動、位置決めなどを行う。各下型交換ユニット50L、50Rは、下部サポート部材58L、58R、及び下型保持部材64L、64Rを前進させて、下型14の挿通穴141に下型保持部材64L、64Rを挿入することで、下型14を保持することができる。 The left and right lower die exchange units 50L and 50R move and position the lower die 14 in the lower die holder 30. Each lower die exchange unit 50L, 50R advances lower support members 58L, 58R and lower die holding members 64L, 64R to insert the lower die holding members 64L, 64R into the insertion holes 141 of the lower die 14. , the lower mold 14 can be held.
 下型保持部材64L、64Rが下型14を保持した状態において、下型交換ユニット50L、50Rが左右方向に移動することで、下型14を左右方向に移動させることができる。そして、下型交換ユニット50L、50Rが所定の位置に停止することで、下型14を下型ホルダ30の目標位置に位置決めすることができる。 With the lower mold holding members 64L and 64R holding the lower mold 14, the lower mold 14 can be moved in the horizontal direction by moving the lower mold replacement units 50L and 50R in the horizontal direction. Then, the lower mold 14 can be positioned at the target position of the lower mold holder 30 by stopping the lower mold exchanging units 50L and 50R at predetermined positions.
 左右の下型交換ユニット50L、50Rは、下型14の移動、位置決めなどをそれぞれ独立して行うことができる。また、左右の下型交換ユニット50L、50Rは、複数の下型14における左右の両端に位置する下型14をそれぞれ保持し、且つ中央の下型14を左右両端の下型14で挟持することで、複数の下型14の移動、位置決めなどを一括して行うこともできる。 The left and right lower mold exchanging units 50L and 50R can move and position the lower mold 14 independently. In addition, the left and right lower mold exchanging units 50L and 50R hold the lower molds 14 positioned at the left and right ends of the plurality of lower molds 14, respectively, and sandwich the central lower mold 14 between the lower molds 14 at both the left and right ends. , the movement and positioning of a plurality of lower molds 14 can be performed collectively.
 下型14を移動、位置決めする場合、対象となる下型14の左側又は右側に十分な隙間が存在する場合がある。この場合、下型保持部材64L、64Rを挿通穴141に挿通させることなく、下型保持部材64L、64Rを下型14の左右一方の端面に接触させて、その端面を左右方向に押すことで、下型14を移動してもよい。このように、下型保持部材64L、64Rが下型14を保持する形態は、挿通穴141に下型保持部材64L、64Rを挿入する方法に限られない。 When moving and positioning the lower mold 14, there may be a sufficient gap on the left or right side of the target lower mold 14. In this case, the lower mold holding members 64L and 64R are brought into contact with one of the left and right end surfaces of the lower mold 14 without being inserted into the insertion holes 141, and the end surface is pushed in the left-right direction. , the lower mold 14 may be moved. In this way, the form in which the lower mold holding members 64L and 64R hold the lower mold 14 is not limited to the method of inserting the lower mold holding members 64L and 64R into the insertion holes 141 .
 左右の上型交換ユニット74L、74Rは、上型ホルダ34と上型用の交換位置に位置決めされた上部ストッカとの間における上型12の移動、上型ホルダ34における上型12の位置決めなどを行う。左右の上型交換ユニット74L、74Rは、上型12に対応して設けられた移動体にそれぞれ相当する。 The left and right upper mold exchange units 74L and 74R move the upper mold 12 between the upper mold holder 34 and the upper stocker positioned at the upper mold exchange position, position the upper mold 12 in the upper mold holder 34, and so on. conduct. The left and right upper mold exchanging units 74L and 74R correspond to moving bodies provided corresponding to the upper mold 12, respectively.
 右側の上型交換ユニット74Rの構成は、上述した右側の下型交換ユニット50Rの構成と対応している。同様に、左側の上型交換ユニット74Lの構成は、上述した左側の下型交換ユニット50Lの構成と対応している。すなわち、上型交換ユニット74R(74L)における、上部ガイド72、サーボモータ76R(76L)、エンコーダ78R(78L)、上部ユニット本体80R(80L)、上部サポート部材82R(82L)、第1エアシリンダ84R(84L)、第2エアシリンダ86R(86L)、上型保持部材88R(88L)、及び第3エアシリンダ90R(90L)は、下型交換ユニット50R(50L)における、下部ガイド48、サーボモータ52R(52L)、エンコーダ54R(54L)、下部ユニット本体56R(56L)、下部サポート部材58R(58L)、第1エアシリンダ60R(60L)、第2エアシリンダ62R(62L)、下型保持部材64R(64L)、及び第3エアシリンダ66R(66L)にそれぞれ対応している。なお、図2には、右側の上型交換ユニット74Rの構成が示されているが、参考のため、左側の上型交換ユニット74Lの構成が括弧付きの符号で示されている。 The configuration of the right upper die replacement unit 74R corresponds to the configuration of the right lower die replacement unit 50R described above. Similarly, the configuration of the left upper mold replacing unit 74L corresponds to the configuration of the above-described left lower mold replacing unit 50L. That is, the upper guide 72, the servomotor 76R (76L), the encoder 78R (78L), the upper unit body 80R (80L), the upper support member 82R (82L), the first air cylinder 84R in the upper die exchange unit 74R (74L) (84L), the second air cylinder 86R (86L), the upper mold holding member 88R (88L), and the third air cylinder 90R (90L) are the lower guide 48 and the servomotor 52R in the lower mold exchanging unit 50R (50L). (52L), encoder 54R (54L), lower unit body 56R (56L), lower support member 58R (58L), first air cylinder 60R (60L), second air cylinder 62R (62L), lower die holding member 64R ( 64L), and the third air cylinder 66R (66L). Although FIG. 2 shows the configuration of the right upper mold replacing unit 74R, for reference, the configuration of the left upper mold replacing unit 74L is indicated by parenthesized reference numerals.
 制御装置100は、曲げ加工システム10の動作を制御する装置である。制御装置100は、例えばNC(Numerical Control)装置などのコンピュータである。コンピュータは、CPU(Central Processing Unit:中央処理装置)などのハードウェアプロセッサと、メモリと、各種のインターフェースとを主体に構成されている。メモリ、各種のインターフェースは、バスを介してハードウェアプロセッサに接続されている。 The control device 100 is a device that controls the operation of the bending system 10 . The control device 100 is, for example, a computer such as an NC (Numerical Control) device. A computer is mainly composed of a hardware processor such as a CPU (Central Processing Unit), a memory, and various interfaces. The memory and various interfaces are connected to the hardware processor via buses.
 コンピュータには、所定のコンピュータプログラムがインストールされている。ハードウェアプロセッサがコンピュータプログラムを実行することにより、コンピュータは、制御装置100が備える複数の機能を実行する。 A predetermined computer program is installed on the computer. A hardware processor executes a computer program, so that the computer executes a plurality of functions of control device 100 .
 制御装置100は、加工プログラムに基づいて、プレスブレーキ16の動作を制御する。また、制御装置100は、金型交換プログラム及び段取りデータに基づいて、左右の下型交換ユニット50L、50R及び左右の上型交換ユニット74L、74Rの動作をそれぞれ制御する。この制御により、上型12及び下型14の移動、上型ホルダ34及び下型ホルダ30における上型12及び下型14の配置などが行われる。制御装置100のメモリには、加工プログラム、金型交換プログラム、段取りデータが格納されている。 The control device 100 controls the operation of the press brake 16 based on the machining program. Further, the control device 100 controls the operations of the left and right lower mold changing units 50L and 50R and the left and right upper mold changing units 74L and 74R based on the mold changing program and setup data. By this control, the movement of the upper mold 12 and the lower mold 14, the arrangement of the upper mold 12 and the lower mold 14 in the upper mold holder 34 and the lower mold holder 30, and the like are performed. The memory of the control device 100 stores a machining program, a mold change program, and setup data.
 段取りデータは、金型段取りを示すデータである。段取りデータには、段取り番号、金型レイアウト、加工対象となる部品などの情報が含まれている。金型レイアウトには、各ステージを構成する金型の金型番号、金型の幅方向の長さ、金型ホルダにおける金型の目標位置などが含まれている。 The setup data is data that indicates mold setup. The setup data includes information such as the setup number, mold layout, and parts to be processed. The mold layout includes the mold numbers of the molds that make up each stage, the length of the molds in the width direction, the target positions of the molds in the mold holders, and the like.
 ここで、金型段取りとは、曲げ加工システム10が所有する複数の金型(上型12及び下型14)のうち、プレスブレーキ16の金型ホルダ(上型ホルダ34及び下型ホルダ30)に同時に配置される1つ或いは複数の金型ステージ(上型ステージ及び下型ステージ)をいう。金型段取りに含まれる金型ステージは、一つの金型、又は複数の金型を左右方向に組み合わせた金型群から構成されている。1つの金型ステージが複数の金型を組み合わせた金型群から構成される場合、これらの金型は、金型間に隙間が無いように左右方向に連続して配列される。 Here, the die setup refers to the die holders (upper die holder 34 and lower die holder 30) of the press brake 16 among the plurality of dies (upper die 12 and lower die 14) owned by the bending system 10. One or more die stages (upper die stage and lower die stage) placed at the same time. A mold stage included in the mold setup is composed of one mold or a group of molds in which a plurality of molds are combined in the left-right direction. When one mold stage is composed of a mold group in which a plurality of molds are combined, these molds are continuously arranged in the horizontal direction so that there are no gaps between the molds.
 以下、本実施形態に係る曲げ加工システム10において、左右の下型交換ユニット50L、50R及び左右の上型交換ユニット74L、74Rを用いて、下型ホルダ30及び上型ホルダ34に金型段取りを設定する動作について説明する。以下の説明では、左右の下型交換ユニット50L、50Rの動作を例に挙げ、下型14に対応する金型段取りを下型ホルダ30に設定する動作を説明する。当然ながら、左右の上型交換ユニット74L、74Rを用いて、上型12に対応する金型段取りを上型ホルダ34に設定する動作であっても同様である。 Below, in the bending system 10 according to the present embodiment, the left and right lower die replacement units 50L and 50R and the left and right upper die replacement units 74L and 74R are used to set up the lower die holder 30 and the upper die holder 34. The operation to be set will be explained. In the following description, the operation of setting the mold setup corresponding to the lower mold 14 to the lower mold holder 30 will be described by taking the operation of the left and right lower mold exchanging units 50L and 50R as an example. Of course, the same applies to the operation of setting the mold setup corresponding to the upper mold 12 to the upper mold holder 34 using the left and right upper mold replacement units 74L and 74R.
 制御装置100は、下型交換ユニット50L、50Rの位置制御により、金型段取りを構成する各下型ステージを下型ホルダ30の目標位置に配置する。具体的には、制御装置100は、左右の下型交換ユニット50L、50Rを駆動するサーボモータ52L、52Rをそれぞれ制御し、左右の下型交換ユニット50L、50Rの左右方向の位置制御を行う。位置制御において、制御装置100は、サーボモータ52L、52Rの回転数を検出するエンコーダ54L、54Rから供給される検出信号に基づいて左右の下型交換ユニット50L、50R、及び左右の下型交換ユニット50L、50Rが保持する下型14の位置をそれぞれ認識することができる。制御装置100は、位置制御を行うことで、左右の下型交換ユニット50L、50Rを左方向又は右方向に移動させたり、左右の下型交換ユニット50L、50Rを左右方向における所定の位置に停止させたりすることができる。左右の下型交換ユニット50L、50Rの左右方向への移動及び停止により、下型ホルダ30の目標位置に下型ステージを位置決めすることができる(位置決め処理)。 The control device 100 arranges each lower die stage that constitutes the mold setup at the target position of the lower die holder 30 by controlling the positions of the lower die exchange units 50L and 50R. Specifically, the control device 100 controls the servo motors 52L and 52R that drive the left and right lower mold exchanging units 50L and 50R, respectively, and controls the lateral position of the left and right lower mold exchanging units 50L and 50R. In position control, the control device 100 controls the left and right lower mold exchanging units 50L, 50R and the left and right lower mold exchanging units 50L, 50R based on the detection signals supplied from the encoders 54L, 54R for detecting the rotation speeds of the servomotors 52L, 52R. The positions of the lower molds 14 held by 50L and 50R can be recognized. By performing position control, the control device 100 moves the left and right lower mold replacing units 50L and 50R in the left direction or the right direction, or stops the left and right lower mold replacing units 50L and 50R at predetermined positions in the left and right direction. You can let By moving and stopping the left and right lower mold exchanging units 50L and 50R in the horizontal direction, the lower mold stage can be positioned at the target position of the lower mold holder 30 (positioning process).
 本実施形態の位置決め処理は、位置決め前の下型14の位置に対して目標位置が右方向(第1方向)にある場合と、位置決め前の下型14の位置に対して目標位置が左方向(第2方向)にある場合とで動作が相違する。具体的には、位置決め前の下型14の位置に対して目標位置が右方向(第1方向)にある場合、制御装置100は、目標位置を通り過ぎるまで左右の下型交換ユニット50L、50Rを右方向へ移動させ、目標位置よりも右方向に位置する反転位置に応じて左右の下型交換ユニット50L、50Rを仮停止させた後、左右の下型交換ユニット50L、50Rを右方向とは逆向きの左方向へ移動させ、左右の下型交換ユニット50L、50Rを目標位置に応じて停止させる第1処理を行う。また、位置決め前の下型14の位置に対して目標位置が左方向にある場合には、制御装置100は、左右の下型交換ユニット50L、50Rを左方向へ移動させた後、目標位置を通り過ぎることなく、左右の下型交換ユニット50L、50Rを目標位置に応じて停止させる第2処理を行う。 In the positioning process of this embodiment, the target position is in the right direction (first direction) with respect to the position of the lower mold 14 before positioning, and the target position is in the left direction with respect to the position of the lower mold 14 before positioning. The operation differs depending on whether it is in the (second direction) or not. Specifically, when the target position is in the right direction (first direction) with respect to the position of the lower mold 14 before positioning, the control device 100 moves the left and right lower mold exchanging units 50L and 50R until the target position is passed. After moving rightward and temporarily stopping the left and right lower mold replacing units 50L and 50R according to the reversal position positioned rightward from the target position, the left and right lower mold replacing units 50L and 50R are moved rightward. A first process is performed in which the left and right lower mold exchanging units 50L and 50R are moved in the opposite direction to the left and stopped according to the target position. Further, when the target position is leftward with respect to the position of the lower mold 14 before positioning, the control device 100 moves the left and right lower mold exchanging units 50L, 50R leftward, and then sets the target position. A second process is performed to stop the left and right lower mold exchanging units 50L and 50R according to the target position without passing by.
 曲げ加工システム10は、金型ラック42がプレスブレーキ16の右方向に隣接して配置されている。下型ホルダ30に配置される下型14は金型ラック42から移送されるため、左右の下型交換ユニット50L、50Rの動作も左方向への移動が主体となる。そこで、制御装置100は、左方向への移動を動作の基準として下型ステージの位置決めを行う。そして、制御装置100は、動作の基準となる左方向への移動の場合には第2処理を選択し、動作の基準とは反対側の右方向への移動の場合には第1処理を選択することとしている。 In the bending system 10, the mold rack 42 is arranged adjacent to the press brake 16 in the right direction. Since the lower mold 14 placed on the lower mold holder 30 is transferred from the mold rack 42, the left and right lower mold exchanging units 50L and 50R mainly move leftward. Therefore, the control device 100 positions the lower mold stage using the movement in the left direction as a reference for operation. Then, the control device 100 selects the second process in the case of the movement in the left direction, which is the reference of the movement, and selects the first process in the case of the movement in the right direction, which is the side opposite to the reference of the movement. I am planning to
 図3は、下型ホルダに設定される金型段取りの一例を示す図である。図4及び図5は、下型ホルダに下型ステージを位置決めする処理の説明図である。以下、図3乃至図5を参照し、金型段取りを構成する複数の下型ステージを下型ホルダ30に位置決めする処理(位置決め処理)について説明する。 FIG. 3 is a diagram showing an example of mold setup set in the lower mold holder. 4 and 5 are explanatory diagrams of the process of positioning the lower die stage on the lower die holder. A process (positioning process) for positioning a plurality of lower die stages constituting mold setup on the lower die holder 30 will be described below with reference to FIGS. 3 to 5 .
 図3には、金型段取りの一例として、3つの下型ステージが示されている。第1ステージは、下型ホルダ30の第1目標位置Pt1に配置され、3つ下型ステージのうち最も右方向に位置している。3つの下型14f、14g、14hを組み合わせた第1ステージは、右方向に向かって下型14f、下型14g、下型14hが隙間なく並んで構成されている。第2ステージは、第2目標位置Pt2に配置され、3つの下型ステージのうち中央に位置している。3つの下型14c、14d、14eを組み合わせた第2ステージは、右方向に向かって下型14c、下型14d、下型14eが隙間なく並んで構成されている。第3ステージは、第3目標位置Pt3に配置され、3つの下型ステージのうち最も左方向に位置している。2つの下型14a、14bを組み合わせた第3ステージは、右方向に向かって下型14a、下型14bが隙間なく並んで構成されている。 Fig. 3 shows three lower mold stages as an example of mold setup. The first stage is arranged at the first target position Pt1 of the lower die holder 30, and is positioned in the rightmost direction among the three lower die stages. The first stage, which is a combination of three lower dies 14f, 14g, and 14h, is configured such that the lower dies 14f, 14g, and 14h are lined up without any gap toward the right. The second stage is arranged at the second target position Pt2 and positioned in the center of the three lower die stages. The second stage, which is a combination of the three lower dies 14c, 14d, and 14e, is configured such that the lower dies 14c, 14d, and 14e are lined up without any gap toward the right. The third stage is located at the third target position Pt3, and is positioned furthest to the left among the three lower die stages. The third stage, which is a combination of the two lower dies 14a and 14b, is configured such that the lower dies 14a and 14b are lined up without a gap toward the right.
 第1ステージの位置決めは、第1目標位置Pt1に対して、第1ステージの左端、すなわち下型14fの左端面が一致するように行われる。同様に、第2ステージの位置決めは、第2目標位置Pt2に対して、第2ステージの左端、すなわち下型14cの左端面が一致するように行われる。第3ステージの位置決めは、第3目標位置Pt3に対して、第3ステージの左端、すなわち下型14aの左端面が一致するように行われる。 The positioning of the first stage is performed so that the left end of the first stage, that is, the left end surface of the lower die 14f, is aligned with the first target position Pt1. Similarly, the positioning of the second stage is performed so that the left end of the second stage, that is, the left end surface of the lower die 14c, is aligned with the second target position Pt2. The positioning of the third stage is performed so that the left end of the third stage, that is, the left end surface of the lower die 14a, is aligned with the third target position Pt3.
 まず、金型ラック42から金型段取りに必要な8つの下型14a~14hが取り出され下型用の交換位置に配置されると、制御装置100は、左右の下型交換ユニット50L、50Rによって8個の下型14a~14hを保持する。そして、制御装置100は、最も左方向に位置する第3ステージの位置決めと、第1及び第2ステージの下型ホルダ30への移送とをまとめて行う。このとき、第3目標位置Pt3は、位置決め前の2つの下型14a~14bに対して左方向にある。 First, when the eight lower molds 14a to 14h necessary for mold setup are taken out from the mold rack 42 and placed at the lower mold exchange positions, the control device 100 controls the left and right lower mold exchange units 50L and 50R to It holds eight lower molds 14a to 14h. Then, the control device 100 collectively performs the positioning of the third stage located on the leftmost side and the transfer of the first and second stages to the lower die holder 30 . At this time, the third target position Pt3 is in the left direction with respect to the two lower dies 14a to 14b before positioning.
 図4の工程a1において、制御装置100は、左右の下型交換ユニット50L、50Rを左方向へ移動させた後、左右の下型交換ユニット50L、50Rを第3目標位置Pt3に応じて停止させる(第2処理)。これにより、第3ステージを構成する2つの下型14a、14bが第3目標位置Pt3に位置決めされる。併せて、第1ステージを構成する3つの下型14f~14h、及び第2ステージを構成する3つの下型14c~14eが、2つの下型14a、14bに対して隣接した状態で下型ホルダ30へと移送される。 In step a1 in FIG. 4, the control device 100 moves the left and right lower mold replacing units 50L and 50R in the left direction, and then stops the left and right lower mold replacing units 50L and 50R according to the third target position Pt3. (Second processing). As a result, the two lower molds 14a and 14b forming the third stage are positioned at the third target position Pt3. At the same time, the three lower molds 14f to 14h constituting the first stage and the three lower molds 14c to 14e constituting the second stage are placed in a state adjacent to the two lower molds 14a and 14b. 30.
 図4の工程a2において、制御装置100は、左右の下型交換ユニット50L、50Rによって第1ステージに相当する3つの下型14f~14hを保持する。このとき、第1目標位置Pt1は、位置決め前の3つの下型14f~14hに対して右方向にある。制御装置100は、左右の下型交換ユニット50L、50Rを右方向へと移動して、3つの下型14f~14hを第1目標位置Pt1に向けて移動する。 In step a2 of FIG. 4, the control device 100 holds the three lower molds 14f to 14h corresponding to the first stage by the left and right lower mold exchange units 50L and 50R. At this time, the first target position Pt1 is in the right direction with respect to the three lower dies 14f to 14h before positioning. The control device 100 moves the left and right lower mold exchanging units 50L, 50R rightward to move the three lower molds 14f to 14h toward the first target position Pt1.
 図4の工程a3において、制御装置100は、第1目標位置Pt1を通り過ぎるまで左右の下型交換ユニット50L、50Rを右方向へ移動させる(第1処理)。そして、制御装置100は、第1反転位置Psa1に応じて左右の下型交換ユニット50L、50Rを仮停止させる(第1処理)。第1反転位置Psa1は、3つの下型14f~14h(具体的には左端の下型14fの左端面)が第1目標位置Pt1から右方向に基準距離Lsだけ移動した位置に設定されている。 In step a3 of FIG. 4, the control device 100 moves the left and right lower mold replacement units 50L, 50R rightward until they pass the first target position Pt1 (first process). Then, the control device 100 temporarily stops the left and right lower mold exchanging units 50L and 50R according to the first reversing position Psa1 (first process). The first reversal position Psa1 is set at a position where the three lower dies 14f to 14h (specifically, the left end surface of the leftmost lower die 14f) are moved rightward from the first target position Pt1 by a reference distance Ls. .
 図5の工程a4において、制御装置100は、左右の下型交換ユニット50L、50Rで3つの下型14f~14hを保持したまま、左右の下型交換ユニット50L、50Rを右方向とは逆向きの左方向へと方向転換させる。制御装置100は、左右の下型交換ユニット50L、50Rを左方向へと移動させ、左右の下型交換ユニット50L、50Rを第1目標位置Pt1に応じて停止させる(第1処理)。これにより、第1ステージを構成する3つの下型14f~14hが第1目標位置Pt1に位置決めされる。 In step a4 of FIG. 5, the control device 100 moves the left and right lower mold exchanging units 50L, 50R in the opposite direction to the right while holding the three lower dies 14f to 14h with the left and right lower mold exchanging units 50L, 50R. turn left. The control device 100 moves the left and right lower mold replacing units 50L, 50R leftward, and stops the left and right lower mold replacing units 50L, 50R according to the first target position Pt1 (first processing). As a result, the three lower dies 14f to 14h forming the first stage are positioned at the first target position Pt1.
 第1目標位置Pt1を通過させた上で左右の下型交換ユニット50L、50Rを仮停止させて左方向へと方向転換させる処理(第1処理)は、ロストモーション、バックラッシュの影響を抑制するために行われる。そのため、基準距離Lsは、左右の下型交換ユニット50L、50Rが第1反転位置Psa1から第1目標位置Pt1まで左方向へと移動する間において、ロストモーション、バックラッシュの影響を抑制することができるように、その最適値が予め設定されている。ただし、基準距離Lsが長くなると、左右の下型交換ユニット50L、50Rの移動時間が長くなり、第1処理に要する時間が長くなるため、基準距離Lsは必要な範囲で設定することが好ましい。 The process (first process) of temporarily stopping the left and right lower mold replacement units 50L and 50R after passing the first target position Pt1 and changing the direction to the left suppresses the effects of lost motion and backlash. done for Therefore, the reference distance Ls can suppress the effects of lost motion and backlash while the left and right lower mold replacement units 50L and 50R move leftward from the first reversal position Psa1 to the first target position Pt1. Optimal values are preset for this purpose. However, if the reference distance Ls becomes longer, the movement time of the left and right lower mold exchanging units 50L and 50R becomes longer and the time required for the first process becomes longer. Therefore, it is preferable to set the reference distance Ls within a necessary range.
 つぎに、制御装置100は、左右の下型交換ユニット50L、50Rを用いて、第2ステージに相当する3つの下型14c~14eの位置決めを行う。第2目標位置Pt2は、位置決め前の3つの下型14c~14eに対して右方向にあるため、制御装置100は、第2目標位置Pt2を通り過ぎるまで左右の下型交換ユニット50L、50Rを右方向へ移動させる必要がある。 Next, the control device 100 positions the three lower molds 14c to 14e corresponding to the second stage using the left and right lower mold exchange units 50L and 50R. Since the second target position Pt2 is in the right direction with respect to the three lower molds 14c to 14e before positioning, the control device 100 moves the left and right lower mold exchanging units 50L and 50R to the right until the second target position Pt2 is passed. You have to move in that direction.
 図5の工程a5において、制御装置100は、干渉範囲Riに、下型ホルダ30に既に存在する既存金型があるか否かを判断する。干渉範囲Riは、第2ステージに相当する3つの下型14c~14eを、第2目標位置Pt2から右方向に向かって基準距離Lsだけ移動させたときに、3つの下型14c~14e(具体的には右端の下型14eの右端面)が移動する範囲をいう。 At step a5 in FIG. 5, the control device 100 determines whether or not there is an existing mold that already exists in the lower mold holder 30 in the interference range Ri. The interference range Ri is defined by the three lower dies 14c to 14e (specifically Technically, it refers to the range in which the right end surface of the right end lower die 14e moves.
 図5に示す例では、第1ステージに相当する3つの下型14f~14hが既存金型に相当する。3つの下型14f~14hが干渉範囲Riにあると判断した場合、制御装置100は、3つの下型14f~14hを干渉範囲Riよりも右方向に向けて移動する退避処理を行う。退避処理を行った3つの下型14f~14hは、後述する3つの下型14c~14eの位置決めが終わった後に、第1目標位置Pt1に対して改めて位置決めされる。 In the example shown in FIG. 5, three lower molds 14f to 14h corresponding to the first stage correspond to existing molds. When determining that the three lower dies 14f to 14h are within the interference range Ri, the control device 100 performs retraction processing to move the three lower dies 14f to 14h rightward from the interference range Ri. The three lower dies 14f to 14h that have undergone the retraction process are again positioned with respect to the first target position Pt1 after the positioning of the three lower dies 14c to 14e, which will be described later, is completed.
 3つの下型14f~14hが干渉範囲Riにないと判断した場合、制御装置100は、退避処理を行うことなく、第2ステージに相当する3つの下型14c~14eの位置決めを行う。図5の工程a6において、制御装置100は、左右の下型交換ユニット50L、50Rによって3つの下型14c~14eを保持する。 When determining that the three lower dies 14f to 14h are not within the interference range Ri, the control device 100 positions the three lower dies 14c to 14e corresponding to the second stage without performing the retraction process. At step a6 in FIG. 5, the control device 100 holds the three lower molds 14c to 14e by the left and right lower mold exchanging units 50L and 50R.
 図5の工程a7において、制御装置100は、第2目標位置Pt2を通り過ぎるまで左右の下型交換ユニット50L、50Rを右方向へ移動させる(第1処理)。そして、制御装置100は、第2反転位置Psa2に応じて左右の下型交換ユニット50L、50Rを仮停止させる(第1処理)。第2反転位置Psa2は、3つの下型14c~14eが第2目標位置Pt2を通過してから基準距離Lsだけ移動した位置に設定されている。 At step a7 in FIG. 5, the control device 100 moves the left and right lower mold replacement units 50L and 50R rightward until they pass the second target position Pt2 (first process). Then, the control device 100 temporarily stops the left and right lower mold exchanging units 50L and 50R according to the second reversing position Psa2 (first process). The second reversal position Psa2 is set at a position where the three lower dies 14c to 14e have moved by a reference distance Ls after passing the second target position Pt2.
 図5の工程a8において、制御装置100は、左右の下型交換ユニット50L、50Rで3つの下型14c~14eを保持したまま、左右の下型交換ユニット50L、50Rを右方向とは逆向きの左方向へと方向転換させる。制御装置100は、左右の下型交換ユニット50L、50Rを左方向へと移動させ、左右の下型交換ユニット50L、50Rを第2目標位置Pt2に応じて停止させる(第1処理)。これにより、第2ステージを構成する3つの下型14c~14eが第2目標位置Pt2に位置決めされる。 In step a8 of FIG. 5, the control device 100 rotates the left and right lower mold exchanging units 50L, 50R in the opposite direction to the right while holding the three lower dies 14c to 14e with the left and right lower mold exchanging units 50L, 50R. turn left. The control device 100 moves the left and right lower mold replacing units 50L, 50R leftward, and stops the left and right lower mold replacing units 50L, 50R according to the second target position Pt2 (first process). As a result, the three lower dies 14c to 14e forming the second stage are positioned at the second target position Pt2.
 以上の一連の動作により、金型段取りに応じた3つの下型ステージが、下型ホルダ30に配置される。 Through the series of operations described above, the three lower mold stages corresponding to the mold setup are arranged on the lower mold holder 30 .
 図3乃至図5に示す説明では、左右の下型交換ユニット50L、50Rが、下型ホルダ30のホルダ溝30gに沿って下型14a~14hを移動させる形態を説明した。しかしながら、下型ホルダ30から下型14を取り外した上で、下型ホルダ30の前面側又は後面側において下型14を左右方向に移動させてもよい。 In the explanation shown in FIGS. 3 to 5, the left and right lower mold exchanging units 50L and 50R move the lower molds 14a to 14h along the holder grooves 30g of the lower mold holder 30. FIG. However, after removing the lower mold 14 from the lower mold holder 30 , the lower mold 14 may be moved in the left-right direction on the front side or the rear surface side of the lower mold holder 30 .
 図6は、金型段取りの段取り換えを説明する図である。図7は、下型ホルダに金型ステージを位置決めする処理の説明図である。以下、金型段取りを入れ換える段取り換えに伴って下型ステージを下型ホルダ30に配置する処理を例に挙げ、下型ホルダ30から下型14を取り外した状態で下型14を移動させる動作について説明する。 Fig. 6 is a diagram for explaining the changeover of mold setup. FIG. 7 is an explanatory diagram of the process of positioning the mold stage on the lower mold holder. In the following, the operation of moving the lower mold 14 with the lower mold 14 removed from the lower mold holder 30 will be described by exemplifying the process of arranging the lower mold stage on the lower mold holder 30 along with the mold setup change. explain.
 以下の説明では、図6の上段に示す金型段取りを、図6の下段に示す金型段取りへと変更する動作を例に挙げる。図6の上段に示す金型段取りは、5つの下型14a~14eを含む第1ステージと、この第1ステージよりも右方向に位置し、3つの下型14f~14hを含む第2ステージとから構成されている。一方、図6の下段に示す金型段取りは、上述の第1ステージにおいて左端に位置する下型14aが第1ステージから取り外され、この1つの下型14aによる第3ステージが、第1ステージと第2ステージとの間にある第4目標位置Pt4に配置されている。 In the following description, the operation of changing the mold setup shown in the upper part of FIG. 6 to the mold setup shown in the lower part of FIG. 6 will be taken as an example. The mold set-up shown in the upper part of FIG. 6 includes a first stage including five lower dies 14a to 14e, and a second stage located to the right of the first stage and including three lower dies 14f to 14h. consists of On the other hand, in the mold set-up shown in the lower part of FIG. 6, the lower mold 14a located at the left end in the above-described first stage is removed from the first stage, and the third stage by this one lower mold 14a is the first stage. It is arranged at a fourth target position Pt4 between the second stage.
 図7を参照し、左側の下型交換ユニット50Lを用いて、段取り換え前(図6上段)の第1ステージにある下型14aを、新たな第3ステージとして下型ホルダ30に位置決めする処理を説明する。なお、左側の下型交換ユニット50Lに代えて、右側の下型交換ユニット50Rを用いて、第3ステージの位置決めを行ってもよい。 Referring to FIG. 7, using the left lower mold exchanging unit 50L, the lower mold 14a in the first stage before changeover (upper stage in FIG. 6) is positioned on the lower mold holder 30 as a new third stage. explain. The third stage may be positioned by using the right lower mold exchanging unit 50R instead of the left lower mold exchanging unit 50L.
 図7の工程b1において、制御装置100は、下型交換ユニット50Lによって下型14aを保持する。そして、制御装置100は、例えば下型交換ユニット50Lを上側へと移動させることにより、下型ホルダ30のホルダ溝30gから下型14aを取り外す。 In step b1 of FIG. 7, the control device 100 holds the lower mold 14a by the lower mold exchanging unit 50L. Then, the control device 100 removes the lower mold 14a from the holder groove 30g of the lower mold holder 30 by, for example, moving the lower mold exchanging unit 50L upward.
 図7の工程b2において、制御装置100は、下型交換ユニット50Lを後側(紙面上側)へと移動させて、下型14aを下型ホルダ30の後面側へと移動させる。なお、図7は下型交換ユニット50Lの動作を模式的に示しており、下型交換ユニット50Lの全体が移動している状態が描かれている。しかしながら、実際には、下型保持部材64L及び下部サポート部材58Lが後方へと移動することで、下型14aが下型ホルダ30の後面側へと移動させられることとなる。 In step b2 of FIG. 7, the control device 100 moves the lower mold replacement unit 50L rearward (upper side of the paper surface) to move the lower mold 14a to the rear surface side of the lower mold holder 30. Note that FIG. 7 schematically shows the operation of the lower mold exchanging unit 50L, and depicts a state in which the entire lower mold exchanging unit 50L is moving. However, in reality, the lower die holding member 64L and the lower support member 58L move rearward, so that the lower die 14a is moved to the rear surface side of the lower die holder 30. FIG.
 図7において、第4目標位置Pt4は、位置決め前の下型14aに対して右方向にある。制御装置100は、第4目標位置Pt4を通り過ぎるまで下型交換ユニット50Lを右方向へ移動させる(第1処理)。制御装置100は、下型交換ユニット50Lを第4反転位置Psa4に応じて仮停止させる(第1処理)。第4反転位置Psa4は、下型14aが第4目標位置Pt4から右方向に基準距離Lsだけ移動した位置に設定されている。 In FIG. 7, the fourth target position Pt4 is in the right direction with respect to the lower die 14a before positioning. The control device 100 moves the lower mold replacing unit 50L rightward until it passes the fourth target position Pt4 (first process). The control device 100 temporarily stops the lower mold exchanging unit 50L according to the fourth reversing position Psa4 (first process). The fourth reversal position Psa4 is set at a position where the lower die 14a moves rightward from the fourth target position Pt4 by a reference distance Ls.
 制御装置100は、下型交換ユニット50Lで下型14aを保持したまま、下型交換ユニット50Lを右方向とは逆向きの左方向へと方向転換させる。制御装置100は、左右の下型交換ユニット50L、50Rを左方向へと移動させ、下型交換ユニット50Lを第4目標位置Pt4に応じて停止させる(第1処理)。これにより、下型14aが第4目標位置Pt4に対して一時的に位置決めされる。 The control device 100 changes the direction of the lower mold exchanging unit 50L leftward, which is opposite to the rightward direction, while holding the lower mold 14a with the lower mold exchanging unit 50L. The control device 100 moves the left and right lower mold replacing units 50L and 50R leftward, and stops the lower mold replacing unit 50L according to the fourth target position Pt4 (first process). Thereby, the lower die 14a is temporarily positioned with respect to the fourth target position Pt4.
 図7の(c)において、制御装置100は、下型交換ユニット50Lを前側(紙面下側)へと移動させて、下型14aを下型ホルダ30の上方へと移動させる。そして、制御装置100は、下型交換ユニット50Lを下側へと移動させることにより、下型ホルダ30へと下型14aを装着する。これにより、下型14aが第4目標位置Pt4に位置決めされる。 In (c) of FIG. 7 , the control device 100 moves the lower die replacement unit 50L forward (downward in the plane of the drawing) to move the lower die 14 a above the lower die holder 30 . Then, the control device 100 attaches the lower mold 14a to the lower mold holder 30 by moving the lower mold exchanging unit 50L downward. Thereby, the lower die 14a is positioned at the fourth target position Pt4.
 以上の一連の動作により、金型段取りに応じた3つの下型ステージが、下型ホルダ30に配置される。 Through the series of operations described above, the three lower mold stages corresponding to the mold setup are arranged on the lower mold holder 30 .
 なお、上述した動作の説明は一例であり、その動作には種々の変更が可能である。位置決め前の下型14aに対して第4目標位置Pt4が右方向にあるような場合に、第4目標位置Pt4を通過させた後に仮停止させて、左方向へと移動させる処理(第1処理)が含まれていればよい。例えば、第4反転位置Psa4に応じて下型交換ユニット50Lを仮停止させた後、制御装置100は、下型交換ユニット50Lを前側及び下側へと移動させて、下型ホルダ30のホルダ溝30gへと下型14aを挿入してもよい。最後に、制御装置100は、下型ホルダ30のホルダ溝30gに沿って下型14aを左方向へと移動させた後、下型交換ユニット50Lを第4目標位置Pt4に応じて停止させることも可能である(第1処理)。 It should be noted that the above description of the operation is an example, and various changes can be made to the operation. When the fourth target position Pt4 is in the right direction with respect to the lower die 14a before positioning, it is temporarily stopped after passing the fourth target position Pt4 and moved leftward (first processing ) should be included. For example, after temporarily stopping the lower die replacing unit 50L in accordance with the fourth reversing position Psa4, the control device 100 moves the lower die replacing unit 50L forward and downward to open the holder groove of the lower die holder 30. Lower die 14a may be inserted into 30g. Finally, the control device 100 may move the lower mold 14a leftward along the holder groove 30g of the lower mold holder 30, and then stop the lower mold exchanging unit 50L at the fourth target position Pt4. It is possible (first processing).
 このように本実施形態の曲げ加工システム10において、目標位置へと向かう金型交換ユニット(下型交換ユニット50L、50R、上型交換ユニット74L、74R)は、直接目標位置に停止するのではなく、目標位置とは異なる位置に仮停止した後、移動を再開して目標位置で停止することとなる。仮停止から移動を再開し、目標位置で停止することで、金型(下型14、上型12)の位置ずれとなる要因を解消することができる。これにより、金型交換ユニットにより金型ホルダの目標位置に金型を位置決めしたときに、金型の位置が目標位置からずれてしまうことを抑制することができる。 As described above, in the bending system 10 of the present embodiment, the die changing units (lower die changing units 50L, 50R, upper die changing units 74L, 74R) headed for the target position do not directly stop at the target position. , and after temporarily stopping at a position different from the target position, it resumes movement and stops at the target position. By resuming the movement from the temporary stop and stopping at the target position, it is possible to eliminate the cause of positional deviation of the molds (lower mold 14, upper mold 12). As a result, when the mold is positioned at the target position of the mold holder by the mold changing unit, it is possible to prevent the position of the mold from deviating from the target position.
 具体的には、本実施形態の曲げ加工システム10において、位置決め前の金型の位置に対して目標位置が右方向にある場合に、制御装置100は、金型交換ユニットを右方向へ移動させ、目標位置よりも右方向に位置する反転位置に応じて金型交換ユニットを仮停止させた後、金型交換ユニットを逆向きの左方向へ移動させ、金型交換ユニットを目標位置に応じて停止させる第1処理を行う。また、位置決め前の金型の位置に対して目標位置が左方向にある場合、制御装置100は、金型交換ユニットを左方向へ移動させた後、目標位置を通り過ぎることなく、金型交換ユニットを目標位置に応じて停止させる第2処理を行っている。 Specifically, in the bending system 10 of the present embodiment, when the target position is to the right with respect to the position of the die before positioning, the control device 100 moves the die changing unit to the right. , the mold changing unit is temporarily stopped according to the reversal position positioned to the right of the target position, then the mold changing unit is moved in the opposite direction to the left, and the mold changing unit is moved to the target position according to the target position. A first process of stopping is performed. Further, when the target position is to the left of the position of the mold before positioning, the control device 100 moves the mold changing unit to the left without passing the target position. is stopped according to the target position.
 この構成によれば、位置決め前の金型の位置に対して目標位置が右方向にある場合、制御装置100は、金型交換ユニットを右方向へ移動させた後、そのまま目標位置で停止させるのではく、一旦、目標位置を通り過ぎた上で仮停止させる。そして、制御装置100は、金型交換ユニットを左方向へ移動させた後に、金型交換ユニットを目標位置に応じて停止させている。制御装置100は、位置決め前の金型の位置が目標位置に対して左方向にある場合に限らず、位置決め前の金型の位置が目標位置に対して右方向にある場合でも、目標位置で停止する前の金型交換ユニットを左方向へと移動させることとなる。駆動機構のロストモーション、バックラッシュなどが影響するため、目標位置が同じであっても、金型交換ユニットを右方向に移動させて位置決めしたときと、金型交換ユニットを左方向に移動させて位置決めしたときとでは、金型の位置にばらつきが発生してしまうことがある。しかしながら、本実施形態の構成によれば、金型を位置決めするときの金型交換ユニットの移動方向が左方向に統一されている。これにより、駆動機構のロストモーション、バックラッシュなどの影響を抑制することができる。したがって、金型交換ユニットによって金型ホルダに金型を位置決めしたときに、金型の位置が目標位置からずれてしまうことを抑制することができる。 According to this configuration, when the target position is to the right with respect to the position of the mold before positioning, the control device 100 moves the mold changing unit to the right and then stops it at the target position. Instead, it temporarily stops after passing the target position. After moving the mold changing unit leftward, the control device 100 stops the mold changing unit according to the target position. The control device 100 is not limited to the case where the die position before positioning is on the left side of the target position, and even when the die position before positioning is on the right side of the target position, The die exchange unit before stopping is moved leftward. Even if the target position is the same, the lost motion of the drive mechanism, backlash, etc. will have an effect. When the mold is positioned, the position of the mold may vary. However, according to the configuration of this embodiment, the moving direction of the mold changing unit when positioning the mold is unified to the left direction. As a result, effects such as lost motion and backlash of the drive mechanism can be suppressed. Therefore, when the mold is positioned in the mold holder by the mold changing unit, it is possible to prevent the position of the mold from deviating from the target position.
 このように、金型を配置するときの金型の位置決め精度を良好にすることができる。その結果、バックゲージと金型、上下の金型、ワークWと金型の位置関係を揃えることができる。したがって、曲げロボットを用いた曲げ加工、加工精度が要求される曲げ加工、金型段取りの段取り換えを伴う曲げ加工などにおいて有意性を発揮することができる。 In this way, it is possible to improve the mold positioning accuracy when arranging the mold. As a result, the positional relationship between the back gauge and the mold, the upper and lower molds, and the work W and the mold can be aligned. Therefore, the present invention can be useful in bending using a bending robot, bending that requires high processing accuracy, and bending that involves changeover of mold setup.
 本実施形態において、反転位置は、目標位置から右方向に向かって基準距離Lsだけ移動した位置に設定されている。この構成によれば、金型交換ユニットが左方向に向かって目標位置へと戻るときに、必要な距離だけ移動することとなる。これにより、ロストモーション、バックラッシュの影響を抑制した状態で、金型交換ユニットを目標位置へと到達させることができる。 In the present embodiment, the reversal position is set at a position that is moved rightward from the target position by a reference distance Ls. According to this configuration, when the mold exchanging unit returns to the target position in the left direction, it moves only a necessary distance. As a result, the mold exchanging unit can be made to reach the target position while suppressing the effects of lost motion and backlash.
 本実施形態において、制御装置100は、右方向に向かって目標位置から反転位置まで金型交換ユニットを移動させたときに金型が移動する干渉範囲Riに既存金型があるか否かを判断している。この構成によれば、金型が目標位置を通り過ぎて反転位置に到達するまでの間に、既存金型と干渉するかどうかを判断することができる。 In this embodiment, the control device 100 determines whether or not there is an existing mold in the interference range Ri in which the mold moves when the mold exchange unit is moved rightward from the target position to the reversing position. are doing. According to this configuration, it is possible to determine whether or not the mold will interfere with the existing mold before it reaches the reversal position after passing the target position.
 本実施形態において、制御装置100は、既存金型が干渉範囲Riにある場合、既存金型を右方向へ移動する退避処理を行った後に、第1処理を行っている。この構成によれば、退避処理を行うことで、位置決めする金型が、既存金型と干渉することを抑制することができる。 In this embodiment, when the existing mold is in the interference range Ri, the control device 100 performs the first process after performing the evacuation process of moving the existing mold to the right. According to this configuration, by performing the retraction process, it is possible to suppress the mold to be positioned from interfering with the existing mold.
 本実施形態において、制御装置100は、金型ホルダ(下型ホルダ30、上型ホルダ34)のホルダ溝の間で、金型を左右方向に移動させている。この構成によれば、金型ホルダに沿って金型を移動させることができる。 In this embodiment, the control device 100 moves the mold in the left-right direction between the holder grooves of the mold holders (lower mold holder 30, upper mold holder 34). According to this configuration, the mold can be moved along the mold holder.
 本実施形態において、制御装置100は、金型ホルダから金型を取り外した上で、金型ホルダの前面側又は後面側において金型を左右方向に移動させている。この構成によれば、金型ホルダの前面側又は後面側で金型を移動させることができる。 In this embodiment, the control device 100 removes the mold from the mold holder, and then moves the mold in the left-right direction on the front side or the rear side of the mold holder. According to this configuration, the mold can be moved on the front side or the rear side of the mold holder.
 本実施形態において、制御装置100は、金型の挿通穴に対して金型保持部材(下型保持部材64L、64R、上型保持部材88L、88R)を挿入した状態で金型交換ユニットを左右方向に移動させることにより、金型を左右方向に移動させている。この構成によれば、移動体で金型を適切に保持して移動させることができる。 In this embodiment, the control device 100 moves the mold exchange unit left and right while the mold holding members (lower mold holding members 64L, 64R, upper mold holding members 88L, 88R) are inserted into the insertion holes of the molds. By moving in the direction, the mold is moved in the left-right direction. According to this configuration, the mold can be appropriately held and moved by the moving body.
 本実施形態において、制御装置100は、金型保持部材によって金型の左右方向の端面を押圧することで、金型を左右方向に移動させてもよい。この構成によれば、金型交換ユニットで金型を適切に保持して移動させることができる。 In this embodiment, the control device 100 may move the mold in the left-right direction by pressing the end faces of the mold in the left-right direction with the mold holding member. According to this configuration, the mold can be appropriately held and moved by the mold changing unit.
 本実施形態において、曲げ加工システム10は、プレスブレーキ16に対して右方向に隣接して設けられ、金型ホルダに対して装着可能な金型を複数収容する金型ラック42をさらに有している。制御装置100は、金型交換ユニットの動作を制御して、金型ホルダと金型ラック42との間で金型の交換を行っている。この構成によれば、金型ホルダに位置決めされる金型は、金型ラック42から金型ホルダへと移動されるので、右側から左方向への動きが主体となる。よって、金型を位置決めするときの金型交換ユニットの移動方向の基準を左方向(第2方向)とすることで、位置決めに伴う不要な動きを最小限に抑えることができる。なお、金型交換ユニットの移動方向の基準は、左方向に限らず、右方向であってもよい。 In this embodiment, the bending system 10 further includes a mold rack 42 that is provided adjacent to the press brake 16 in the right direction and that accommodates a plurality of molds that can be attached to the mold holder. there is The control device 100 controls the operation of the mold exchange unit to exchange molds between the mold holder and the mold rack 42 . According to this configuration, the mold positioned in the mold holder is moved from the mold rack 42 to the mold holder, so that the movement is mainly from right to left. Therefore, by setting the leftward direction (second direction) as a reference for the moving direction of the mold changing unit when positioning the mold, it is possible to minimize unnecessary movement associated with positioning. Note that the reference of the moving direction of the mold exchanging unit is not limited to the left direction, and may be the right direction.
(第2の実施形態)
 以下、第2の実施形態に係る曲げ加工システムについて説明する。第2の実施形態に係る曲げ加工システムが、第1の実施形態の曲げ加工システムと相違する点は、金型交換ユニットによる位置決め処理の動作内容である。以下の説明では、左右の下型交換ユニット50L、50Rの動作を例に挙げ、下型14に対応する金型段取りを下型ホルダ30に設定する動作を説明する。当然ながら、左右の上型交換ユニット74L、74Rを用いて、上型12に対応する金型段取りを上型ホルダ34に設定する動作であっても同様である。
(Second embodiment)
A bending system according to the second embodiment will be described below. The bending system according to the second embodiment differs from the bending system according to the first embodiment in the operation contents of the positioning process by the mold exchanging unit. In the following description, the operation of setting the mold setup corresponding to the lower mold 14 to the lower mold holder 30 will be described by taking the operation of the left and right lower mold exchanging units 50L and 50R as an example. Of course, the same applies to the operation of setting the mold setup corresponding to the upper mold 12 to the upper mold holder 34 using the left and right upper mold replacement units 74L and 74R.
 図8Aから図8Cは、第2の実施形態が想定する金型の位置ずれの発生概念を示す説明図である。以下の説明では、左右の下型交換ユニット50L、50Rによって、4つの下型14a、14b、14c、14dを組み合わせた金型ステージを、第1目標位置Pt1に配置するものとする。この第1目標位置Pt1は、位置決め前の4つの下型14a~14dに対して左方向にある。 FIGS. 8A to 8C are explanatory diagrams showing the concept of occurrence of mold misalignment assumed in the second embodiment. In the following description, it is assumed that the left and right lower mold exchanging units 50L, 50R place a mold stage combining four lower molds 14a, 14b, 14c, 14d at the first target position Pt1. This first target position Pt1 is in the left direction with respect to the four lower dies 14a to 14d before positioning.
 第1目標位置Pt1に向かって左右の下型交換ユニット50L、50Rが移動を開始し、左右の下型交換ユニット50L、50Rが加速すると、4つの下型14a~14dは、移動方向と逆方向(右方向)の慣性力を受ける。4つの下型14a~14dが受ける慣性力の大きさは、下型14a~14dの質量と加速度に比例する。4つの下型14a~14dが受ける慣性力は、左右の下型交換ユニット50L、50Rを移動方向と逆方向に押す力となる。このため、図8Bに示すように、左右の下型交換ユニット50L、50Rの機械部分には、移動方向と逆方向の撓みが発生する。なお、図8Bでは、現象を簡潔に表現するため、下型保持部材64L、64Rが撓んだ状態が描かれている。しかしながら、この機械的な撓みは、左右の下型交換ユニット50L、50Rの機械部分によって生じるものである。 When the left and right lower mold replacing units 50L and 50R start moving toward the first target position Pt1 and the left and right lower mold replacing units 50L and 50R accelerate, the four lower molds 14a to 14d move in the direction opposite to the moving direction. (rightward) inertial force. The magnitude of the inertial force received by the four lower dies 14a-14d is proportional to the mass and acceleration of the lower dies 14a-14d. The inertial force received by the four lower molds 14a to 14d acts as a force that pushes the left and right lower mold exchanging units 50L and 50R in the direction opposite to the moving direction. For this reason, as shown in FIG. 8B, the mechanical portions of the left and right lower mold exchanging units 50L and 50R are bent in the direction opposite to the moving direction. Note that FIG. 8B depicts a state in which the lower mold holding members 64L and 64R are bent in order to simply express the phenomenon. However, this mechanical deflection is caused by the mechanical parts of the left and right lower mold exchanging units 50L, 50R.
 左右の下型交換ユニット50L、50Rが目標速度まで到達すると、左右の下型交換ユニット50L、50Rは目標速度に応じた等速移動を行う。第1目標位置Pt1に近づき、左右の下型交換ユニット50L、50Rが減速すると、4つの下型14a~14dは、移動方向(左方向)の慣性力を受ける。4つの下型14a~14dの受ける慣性力の大きさは、下型14a~14dの質量と減速度に比例する。4つの下型14a~14dの受ける慣性力は、左右の下型交換ユニット50L、50Rを移動方向に押す力となる。このため、左右の下型交換ユニット50L、50Rの機械部分には、移動方向の撓みが発生する。 When the left and right lower mold exchanging units 50L, 50R reach the target speed, the left and right lower mold exchanging units 50L, 50R move at a constant speed according to the target speed. When the left and right lower mold exchanging units 50L and 50R decelerate as they approach the first target position Pt1, the four lower molds 14a to 14d receive inertial force in the movement direction (leftward direction). The magnitude of the inertial force received by the four lower dies 14a-14d is proportional to the mass and deceleration of the lower dies 14a-14d. The inertial force received by the four lower molds 14a to 14d serves as a force that pushes the left and right lower mold exchanging units 50L and 50R in the moving direction. For this reason, the mechanical parts of the left and right lower mold exchanging units 50L and 50R are flexed in the moving direction.
 図8Cに示すように、第1目標位置Pt1に応じて左右の下型交換ユニット50L、50Rが停止すると、4つの下型14a~14dが受ける慣性力が無くなり、左右の下型交換ユニット50L、50Rを押す力もなくなる。左右の下型交換ユニット50L、50Rの機械部分に発生した撓みは、弾性によって元に戻ろうとするが、4つの下型14a~14dと下型ホルダ30との間には摩擦があるため、この撓みは完全には解消されない。このため、4つの下型14a~14dが第1目標位置Pt1からずれてしまうこととなる。 As shown in FIG. 8C, when the left and right lower mold exchanging units 50L and 50R stop according to the first target position Pt1, the inertial force applied to the four lower dies 14a to 14d disappears, and the left and right lower mold exchanging units 50L, The power to push 50R is gone. The flexure generated in the mechanical parts of the left and right lower mold exchanging units 50L, 50R tries to return to its original state by elasticity. Deflection is not completely eliminated. Therefore, the four lower dies 14a to 14d are displaced from the first target position Pt1.
 本実施形態では、制御装置100は、第1目標位置Pt1に向かって左右の下型交換ユニット50L、50Rを移動させる際に、位置決め前の下型14の位置からみて第1目標位置Pt1よりも手前側に位置する暫定位置に応じて左右の下型交換ユニット50L、50Rを仮停止させた後、左右の下型交換ユニット50L、50Rを仮停止前の移動方向と同一方向へと、位置決め前の下型14の位置から暫定位置まで移動するときの加速度及び減速度よりも小さい加速度及び減速度で移動させ、左右の下型交換ユニット50L、50Rを第1目標位置Pt1に応じて停止させる。この制御により、減速時における機械的な撓みによる下型14の位置ずれの影響を排除することとしている。 In the present embodiment, when moving the left and right lower mold exchanging units 50L and 50R toward the first target position Pt1, the controller 100 moves the lower mold 14 from the first target position Pt1 toward the position of the lower mold 14 before positioning. After temporarily stopping the left and right lower mold exchanging units 50L and 50R according to the temporary position located on the near side, the left and right lower mold exchanging units 50L and 50R are moved in the same direction as the moving direction before the temporary stop. The lower mold 14 is moved from the position of the lower mold 14 to the temporary position at an acceleration and deceleration smaller than those when moving to the temporary position, and the left and right lower mold exchanging units 50L and 50R are stopped according to the first target position Pt1. This control eliminates the influence of displacement of the lower die 14 due to mechanical deflection during deceleration.
 以下、図8Aを例に、左右の下型交換ユニット50L、50Rによって、4つの下型14a~14dを組み合わせた下型ステージを、第1目標位置Pt1に位置決めする方法を説明する。図9は、下型ホルダに下型ステージを位置決めする処理の説明図である。 A method of positioning the lower die stage, which is a combination of the four lower dies 14a to 14d, at the first target position Pt1 by the left and right lower die exchanging units 50L and 50R will be described below with reference to FIG. 8A. FIG. 9 is an explanatory diagram of the process of positioning the lower die stage on the lower die holder.
 制御装置100は、第1目標位置Pt1に向かって左右の下型交換ユニット50L、50Rを左方向に移動させる。 The control device 100 moves the left and right lower mold replacement units 50L and 50R leftward toward the first target position Pt1.
 図9の工程c1において、制御装置100は、4つの下型14a~14dの位置からみて第1目標位置Pt1よりも手前側にある第1暫定位置Psb1に応じて左右の下型交換ユニット50L、50Rを仮停止させる。 In step c1 of FIG. 9, the control device 100 controls the left and right lower mold exchanging units 50L according to the first temporary position Psb1 which is closer to the front side than the first target position Pt1 when viewed from the positions of the four lower molds 14a to 14d. Temporarily stop 50R.
 制御装置100は、左右の下型交換ユニット50L、50Rが備えるエンコーダ54L、54Rから供給される検出信号を監視している。しかしながら、左右の下型交換ユニット50L、50Rの機械的な撓みを検出することはできない。そのため、左右の下型交換ユニット50L、50Rの停止位置の精度は保証される。一方で、4つの下型14a~14dは、第1暫定位置Psb1を通り過ぎた位置で仮停止している。 The control device 100 monitors the detection signals supplied from the encoders 54L, 54R provided in the left and right lower mold replacement units 50L, 50R. However, the mechanical deflection of the left and right lower mold replacement units 50L, 50R cannot be detected. Therefore, the accuracy of the stop positions of the left and right lower mold exchanging units 50L and 50R is guaranteed. On the other hand, the four lower dies 14a to 14d are temporarily stopped at positions past the first temporary position Psb1.
 制御装置100は、左右の下型交換ユニット50L、50Rのうち、移動方向にある左側の下型交換ユニット50Lのみを左方向へと移動させ、左側の下型交換ユニット50Lを第1目標位置Pt1に応じて停止させる。制御装置100は、左側の下型交換ユニット50Lの移動を、位置決め前の位置から第1暫定位置Psb1まで移動するときの加速度及び減速度よりも小さい加速度及び減速度で行う。 Of the left and right lower mold replacing units 50L and 50R, the control device 100 moves only the left lower mold replacing unit 50L in the moving direction to the left, and moves the left lower mold replacing unit 50L to the first target position Pt1. stop accordingly. The control device 100 moves the left lower mold exchanging unit 50L at an acceleration and deceleration that are smaller than the acceleration and deceleration when moving from the pre-positioning position to the first provisional position Psb1.
 このとき、左側の下型交換ユニット50Lの機械的な撓みは、左側の下型交換ユニット50Lが左方向へ移動して下型14aに追いつくことで解消される。また、左側の下型交換ユニット50Lが第1暫定位置Psb1から第1目標位置Pt1まで移動する間の加速度及び減速度は小さいため、下型14aが受ける慣性力は小さくなり、左側の下型交換ユニット50Lを押す力も小さくなる。そのため、新たな機械的な撓みの発生を抑制することができる。これにより、最も左側の下型14aが第1目標位置Pt1に対して正確に位置決めされる。 At this time, the mechanical deflection of the left lower mold exchanging unit 50L is eliminated by the left lower mold exchanging unit 50L moving leftward and catching up with the lower mold 14a. In addition, since the acceleration and deceleration during the movement of the left lower mold exchanging unit 50L from the first provisional position Psb1 to the first target position Pt1 are small, the inertial force received by the lower mold 14a becomes small, and the left lower mold exchange is performed. The force that pushes the unit 50L also decreases. Therefore, it is possible to suppress the occurrence of new mechanical deflection. As a result, the leftmost lower mold 14a is accurately positioned with respect to the first target position Pt1.
 図9の工程c3において、制御装置100は、右側の下型交換ユニット50Rを左方向へと移動させ、右側の下型交換ユニット50Rを第1目標位置Pt1に応じて停止させる。制御装置100は、右側の下型交換ユニット50Rの移動を、位置決め前の位置から第1暫定位置Psb1まで移動するときの加速度及び減速度よりも小さい加速度及び減速度で行う。このとき、左側の下型交換ユニット50Lと同様、右側の下型交換ユニット50Rが左方向へと移動することで、機械的な撓みも解消される。加えて、右側の下型交換ユニット50Rが移動する間の加速度及び減速度は小さいため、残りの下型14b~14dが受ける慣性力は小さくなり、右側の下型交換ユニット50Rを押す力も小さくなる。そのため、新たな機械的な撓みの発生を抑制することができる。これにより、残りの下型14b~14dも第1目標位置Pt1に対して正確に位置決めされる。 In step c3 of FIG. 9, the control device 100 moves the right lower mold replacing unit 50R leftward and stops the right lower mold replacing unit 50R according to the first target position Pt1. The control device 100 moves the right lower mold exchanging unit 50R at an acceleration and deceleration that are smaller than the acceleration and deceleration when moving from the position before positioning to the first provisional position Psb1. At this time, like the left lower mold replacing unit 50L, the right lower mold replacing unit 50R moves leftward, thereby eliminating the mechanical deflection. In addition, since the acceleration and deceleration during the movement of the right lower mold exchanging unit 50R are small, the inertial force received by the remaining lower dies 14b to 14d is small, and the force pushing the right lower mold exchanging unit 50R is also small. . Therefore, it is possible to suppress the occurrence of new mechanical deflection. As a result, the remaining lower molds 14b to 14d are also accurately positioned with respect to the first target position Pt1.
 第1暫定位置Psb1から第1目標位置Pt1までの距離は、左右の下型交換ユニット50L、50Rを第1暫定位置Psb1に仮停止させたとき、最も左側の下型14aが第1目標位置Pt1に達しないように、かつ、左右の下型交換ユニット50L、50Rが第1暫定位置Psb1から第1目標位置Pt1まで移動する間において、機械的な撓みを解消することができるように、その最適値が予め設定されている。ただし、左右の下型交換ユニット50L、50Rが第1暫定位置Psb1から第1目標位置Pt1まで移動する間の加速度及び減速度は小さいため、第1暫定位置Psb1から第1目標位置Pt1までの距離が長くなると、左右の下型交換ユニット50L、50Rの移動時間が長くなる。そのため、第1暫定位置Psb1から第1目標位置Pt1までの距離は必要な範囲で設定することが好ましい。 The distance from the first provisional position Psb1 to the first target position Pt1 is such that when the left and right lower mold replacement units 50L and 50R are temporarily stopped at the first provisional position Psb1, the leftmost lower mold 14a is positioned at the first target position Pt1. and eliminate the mechanical deflection while the left and right lower mold exchanging units 50L, 50R move from the first provisional position Psb1 to the first target position Pt1. A value is preset. However, since the acceleration and deceleration during the movement of the left and right lower mold replacement units 50L, 50R from the first provisional position Psb1 to the first target position Pt1 are small, the distance from the first provisional position Psb1 to the first target position Pt1 is becomes longer, the time required to move the left and right lower mold exchanging units 50L and 50R becomes longer. Therefore, it is preferable to set the distance from the first provisional position Psb1 to the first target position Pt1 within a necessary range.
 このように本実施形態において、制御装置100は、目標位置に向かって金型交換ユニット(上型交換ユニット74L、74R、下型交換ユニット50L、50R)を移動させる際に、目標位置よりも手前側に位置する暫定位置に応じて金型交換ユニットを仮停止させた後、金型交換ユニットを仮停止前の移動方向と同一方向へと、位置決め前の金型の位置から暫定位置まで移動するときの加速度及び減速度よりも小さい加速度及び減速度で移動させ、金型交換ユニットを目標位置に応じて停止させている。 As described above, in the present embodiment, the control device 100 moves the mold changing units (upper mold changing units 74L, 74R, lower mold changing units 50L, 50R) toward the target position. After temporarily stopping the mold changing unit according to the temporary position located on the side, move the mold changing unit from the position of the mold before positioning to the temporary position in the same direction as the moving direction before the temporary stop. The mold exchanging unit is stopped according to the target position.
 この構成によれば、暫定位置に仮停止させた上で、暫定位置から目標位置まで金型交換ユニットを小さい加速度と減速度で移動させている。このため、暫定位置から目標位置まで移動する間に、金型交換ユニットの機械的な撓みを解消することができる。また、暫定位置から目標位置までの間では、新たな機械的な撓みが発生することを抑制することができる。これにより、金型交換ユニットによって金型ホルダに金型を位置決めしたときに、金型の位置が目標位置からずれてしまうことを抑制することができる。 According to this configuration, after temporarily stopping at the provisional position, the mold exchange unit is moved from the provisional position to the target position with small acceleration and deceleration. Therefore, mechanical deflection of the mold changing unit can be eliminated while moving from the provisional position to the target position. Further, it is possible to suppress the occurrence of new mechanical deflection between the provisional position and the target position. As a result, when the mold is positioned in the mold holder by the mold changing unit, it is possible to prevent the position of the mold from deviating from the target position.
 なお、本実施形態の「小さい加速度及び減速度」とは、金型が受ける慣性力が小さくなり、金型交換ユニットを押す力も小さくなるような加速度及び減速度をいう。すなわち、「小さい加速度及び減速度」は、金型交換ユニットが機械的な撓みを起こさない小さい加速度及び減速度、ひいては、金型が位置ずれを起こさない小さい加速度及び減速度と言い換えることもできる。 The "low acceleration and deceleration" in the present embodiment refer to acceleration and deceleration such that the inertial force applied to the mold is reduced and the force that pushes the mold exchange unit is also reduced. That is, the "small acceleration and deceleration" can also be rephrased as small acceleration and deceleration at which the die exchange unit does not mechanically bend, and furthermore, small acceleration and deceleration at which the die does not cause misalignment.
 また、本実施形態において、暫定位置から目標位置までの距離は、位置決め前の金型の位置から暫定位置まで移動した金型に発生する、暫定位置との位置ずれ距離よりも長い。 In addition, in this embodiment, the distance from the provisional position to the target position is longer than the positional deviation distance from the provisional position that occurs in the mold that has moved from the position of the mold before positioning to the provisional position.
 この構成によれば、暫定位置から目標位置まで移動する間に、金型交換ユニットの機械的な撓みを解消することができる。したがって、金型の位置が目標位置からずれてしまうことを抑制することができる。 According to this configuration, it is possible to eliminate the mechanical deflection of the mold exchange unit while moving from the provisional position to the target position. Therefore, it is possible to prevent the position of the mold from deviating from the target position.
 本実施形態において、金型交換ユニットは、それぞれ独立して左右方向に移動する左右の金型交換ユニット(移動ユニット)を含む。左右の金型交換ユニットは、複数の金型のうち左右の両端に位置する金型を保持することで、複数の金型を一括で移動させている。 In this embodiment, the mold exchanging unit includes left and right mold exchanging units (moving units) that move independently in the left-right direction. The left and right mold exchanging units hold the molds positioned at both left and right ends of the plurality of molds, thereby moving the plurality of molds collectively.
 複数の金型を一括で移動させる場合には、金型個数に応じて金型全体の質量が増加する。このため、機械的な撓みによる位置ずれの影響が顕著に生じることとなる。この点、本実施形態の構成によれば、機械的な撓みによる金型の位置ずれの影響を排除することができる。複数の金型を一括で移動させる場合であっても、金型の位置が目標位置からずれてしまうことを抑制することができる。 When moving multiple molds at once, the mass of the entire mold increases according to the number of molds. For this reason, the influence of positional deviation due to mechanical deflection is significant. In this respect, according to the configuration of the present embodiment, the influence of positional displacement of the mold due to mechanical deflection can be eliminated. Even when a plurality of molds are moved collectively, it is possible to prevent the positions of the molds from deviating from the target positions.
 また、本実施形態において、制御装置100は、暫定位置に応じて左右の金型交換ユニットをそれぞれ仮停止させた後、左右の金型交換ユニットのうち目標位置に近い一方の金型交換ユニットを先行して移動させ、一方の金型交換ユニットを目標位置に応じて停止させ、その後、左右の金型交換ユニットのうち他方の金型交換ユニットを移動させ、他方の金型交換ユニットを目標位置に応じて停止させている。 Further, in the present embodiment, the control device 100 temporarily stops the left and right mold replacing units according to the temporary position, and then moves one of the left and right mold replacing units closer to the target position. One of the left and right mold exchanging units is moved first, and one of the mold exchanging units is stopped according to the target position. are stopped accordingly.
 移動中の金型交換ユニットにかかる負荷は、機械抵抗や摩擦の変化によって常に変動する。そのため、左右の金型交換ユニットが同時に移動する場合、左右の金型交換ユニットが同じ指令距離だけ移動したとしても、移動中の左右の金型交換ユニット間の距離は厳密には一定とならず、常に変動する。このとき、左右の金型交換ユニット同士の距離が一定以上狭まると、お互いを押すように力が作用してしまい、機械的な撓みの解消を妨げてしまう。この点、本実施形態のようにそれぞれの金型交換ユニットを別々に移動させることで、このような問題を解決することができる。  The load on the mold exchange unit during movement constantly fluctuates due to changes in mechanical resistance and friction. Therefore, when the left and right mold exchange units move at the same time, even if the left and right mold exchange units move by the same command distance, the distance between the left and right mold exchange units during movement is not strictly constant. , always fluctuates. At this time, if the distance between the left and right mold exchange units becomes narrower than a certain amount, a force acts to push them against each other, preventing the elimination of the mechanical deflection. In this respect, such a problem can be solved by separately moving the mold exchanging units as in the present embodiment.
 ただし、左右の金型交換ユニットを必ずしも別々に移動させる必要はない。左右の金型交換ユニットを同時に移動させることも可能である。 However, it is not always necessary to move the left and right mold exchange units separately. It is also possible to move the left and right mold exchange units at the same time.
 なお、第2の実施形態に示す位置決め処理は、第1の実施形態に示す位置決め処理と組み合わせて利用してもよい。図10を参照し、第2の実施形態に示す位置決め処理と、第1の実施形態に示す位置決め処理と組み合わせた位置決め処理について説明する。以下の説明では、図4及び図5に示す金型段取りを前提とし、第1ステージに相当する3つの下型14f~14hを、第1目標位置Pt1へと位置決めする状況を例に挙げる。図10は、下型ホルダに金型ステージを位置決めする処理の説明図である。 The positioning process shown in the second embodiment may be used in combination with the positioning process shown in the first embodiment. The positioning process according to the second embodiment and the positioning process combined with the positioning process according to the first embodiment will be described with reference to FIG. In the following description, premised on the mold setup shown in FIGS. 4 and 5, a situation in which the three lower dies 14f to 14h corresponding to the first stage are positioned at the first target position Pt1 will be taken as an example. FIG. 10 is an explanatory diagram of the process of positioning the mold stage on the lower mold holder.
 図10の工程a2は、図4の工程a2と同じである。この工程a2において、制御装置100は、左右の下型交換ユニット50L、50Rによって第1ステージに相当する3つの下型14f~14hを保持する。このとき、第1目標位置Pt1は、位置決め前の3つの下型14f~14hに対して右方向にある。制御装置100は、左右の下型交換ユニット50L、50Rを右方向へと移動して、3つの下型14f~14hを第1目標位置Pt1に向けて移動する。 The process a2 in FIG. 10 is the same as the process a2 in FIG. In this step a2, the control device 100 holds the three lower molds 14f to 14h corresponding to the first stage by the left and right lower mold exchanging units 50L and 50R. At this time, the first target position Pt1 is in the right direction with respect to the three lower dies 14f to 14h before positioning. The control device 100 moves the left and right lower mold exchanging units 50L, 50R rightward to move the three lower molds 14f to 14h toward the first target position Pt1.
 図10の工程a3は、図4の工程a3と同じである。工程a3において、制御装置100は、第1目標位置Pt1を通り過ぎるまで左右の下型交換ユニット50L、50Rを右方向へ移動させる(第1処理)。そして、制御装置100は、第1反転位置Psa1に応じて左右の下型交換ユニット50L、50Rを仮停止させる(第1処理)。左右の下型交換ユニット50L、50Rを仮停止させると、左右の下型交換ユニット50L、50Rの機械部分には、移動方向の撓みが発生する。 The process a3 in FIG. 10 is the same as the process a3 in FIG. In step a3, the control device 100 moves the left and right lower mold replacement units 50L and 50R rightward until they pass the first target position Pt1 (first process). Then, the control device 100 temporarily stops the left and right lower mold exchanging units 50L and 50R according to the first reversing position Psa1 (first process). When the left and right lower mold exchanging units 50L and 50R are temporarily stopped, the mechanical parts of the left and right lower mold exchanging units 50L and 50R are bent in the movement direction.
 図10の工程a41において、制御装置100は、左右の下型交換ユニット50L、50Rを右方向とは逆向きの左方向へと方向転換させる。そして、制御装置100は、左右の下型交換ユニット50L、50Rを左方向へと移動させる。左右の下型交換ユニット50L、50Rを左方向へと加速させる間、左右の下型交換ユニット50L、50Rの機械部分には、引き続き、移動方向とは逆方向の撓みが発生する。 In step a41 of FIG. 10, the control device 100 changes the direction of the left and right lower mold exchanging units 50L, 50R to the left direction opposite to the right direction. Then, the control device 100 moves the left and right lower mold replacement units 50L and 50R leftward. While the left and right lower mold exchanging units 50L, 50R are accelerated leftward, the mechanical portions of the left and right lower mold exchanging units 50L, 50R continue to flex in the direction opposite to the moving direction.
 つぎに、制御装置100は、第1反転位置Psa1からみて第1目標位置Pt1よりも手前側にある第1暫定位置Psb1に応じて、左右の下型交換ユニット50L、50Rを仮停止させる(第1処理)。左右の下型交換ユニット50L、50Rを仮停止させると、左右の下型交換ユニット50L、50Rの機械部分の撓みが、移動方向へと変化する。 Next, the control device 100 temporarily stops the left and right lower mold exchanging units 50L and 50R (second 1 processing). When the left and right lower mold exchanging units 50L, 50R are temporarily stopped, the bending of the mechanical parts of the left and right lower mold exchanging units 50L, 50R changes in the moving direction.
 制御装置100は、左右の下型交換ユニット50L、50Rが備えるエンコーダ54L、54Rから供給される検出信号を監視している。しかしながら、左右の下型交換ユニット50L、50Rの機械的な撓みを検出することはできない。そのため、左右の下型交換ユニット50L、50Rの停止位置の精度は保証される。しかしながら、3つの下型14f~14hは第1暫定位置Psb1を通り過ぎた位置となる。 The control device 100 monitors the detection signals supplied from the encoders 54L, 54R provided in the left and right lower mold replacement units 50L, 50R. However, the mechanical deflection of the left and right lower mold replacement units 50L, 50R cannot be detected. Therefore, the accuracy of the stop positions of the left and right lower mold exchanging units 50L and 50R is guaranteed. However, the three lower dies 14f to 14h are positioned past the first provisional position Psb1.
 図10の工程a42において、制御装置100は、左右の下型交換ユニット50L、50Rのうち、移動方向にある左側の下型交換ユニット50Lを左方向へと移動させ、左側の下型交換ユニット50Lを第1目標位置Pt1に応じて停止させる。制御装置100は、左側の下型交換ユニット50Lの移動を、第1反転位置Psa1から第1暫定位置Psb1まで移動するときの加速度及び減速度よりも小さい加速度及び減速度で行う。このとき、左側の下型交換ユニット50Lの機械的な撓みは、左側の下型交換ユニット50Lが左方向へ移動して下型14fに追いつくことで解消される。また、左側の下型交換ユニット50Lが第1暫定位置Psb1から第1目標位置Pt1まで移動する間の加速度及び減速度は小さいため、新たな機械的な撓みは発生しない。これにより、最も左側の下型14fが第1目標位置Pt1に対して正確に位置決めされる。 In step a42 of FIG. 10, the control device 100 moves leftward the left lower mold replacing unit 50L in the moving direction among the left and right lower mold replacing units 50L and 50R, and moves the left lower mold replacing unit 50L leftward. is stopped according to the first target position Pt1. The control device 100 moves the left lower mold exchanging unit 50L at an acceleration and deceleration that are smaller than the acceleration and deceleration when moving from the first reversal position Psa1 to the first temporary position Psb1. At this time, the mechanical deflection of the left lower mold exchanging unit 50L is eliminated by the left lower mold exchanging unit 50L moving leftward and catching up with the lower mold 14f. Further, since the acceleration and deceleration during the movement of the left lower mold exchanging unit 50L from the first provisional position Psb1 to the first target position Pt1 are small, no new mechanical deflection occurs. As a result, the leftmost lower die 14f is accurately positioned with respect to the first target position Pt1.
 図10の工程a43において、制御装置100は、右側の下型交換ユニット50Rを左方向へと移動させ、右側の下型交換ユニット50Rを第1目標位置Pt1に応じて停止させる。制御装置100は、右側の下型交換ユニット50Rの移動を、第1反転位置Psa1から第1暫定位置Psb1まで移動するときの加速度及び減速度よりも小さい加速度及び減速度で行う。このとき、右側の下型交換ユニット50Rの機械的な撓みは、右側の下型交換ユニット50Rが左方向へ移動して下型14hに追いつくことで解消される。また、右側の下型交換ユニット50Rが移動する間の加速度及び減速度は小さいため、新たな機械的な撓みは発生しない。これにより、残りの下型14g、14hも第1目標位置Pt1に対して正確に位置決めされる。 At step a43 in FIG. 10, the control device 100 moves the right lower mold replacing unit 50R leftward and stops the right lower mold replacing unit 50R according to the first target position Pt1. The control device 100 moves the right lower mold exchanging unit 50R at an acceleration and deceleration that are smaller than the acceleration and deceleration when moving from the first reversal position Psa1 to the first temporary position Psb1. At this time, the mechanical deflection of the right lower mold exchanging unit 50R is eliminated by the right lower mold exchanging unit 50R moving leftward and catching up with the lower mold 14h. Further, since the acceleration and deceleration during the movement of the right lower mold exchanging unit 50R are small, no new mechanical deflection occurs. Thereby, the remaining lower molds 14g and 14h are also accurately positioned with respect to the first target position Pt1.
 このように本実施形態において、位置決め前の金型の位置に対して目標位置が右方向にある場合に、制御装置100は、目標位置を通り過ぎるまで金型交換ユニットを右方向へ移動させ、目標位置よりも右方向に位置する反転位置に応じて金型交換ユニットを停止させた後、金型交換ユニットを左方向へ移動させる。そして、制御装置100は、金型が仮停止している反転位置からみて目標位置よりも手前側に位置する暫定位置に応じて金型交換ユニットを停止させた後、金型交換ユニットを左方向へと、反転位置から暫定位置まで移動するときの加速度及び減速度よりも小さい加速度及び減速度で移動させ、金型交換ユニットを目標位置に応じて停止させる第1処理を行っている。 As described above, in this embodiment, when the target position is to the right with respect to the position of the mold before positioning, the control device 100 moves the mold changing unit to the right until it passes the target position. After the mold exchanging unit is stopped according to the reversal position positioned to the right of the position, the mold exchanging unit is moved to the left. Then, the control device 100 stops the mold exchanging unit according to the temporary position located on the front side of the target position when viewed from the reversing position where the mold is temporarily stopped, and then moves the mold exchanging unit to the left. A first process is performed to move the mold exchanging unit from the reverse position to the temporary position at an acceleration and deceleration that are smaller than the acceleration and deceleration when moving from the reversal position to the temporary position, and to stop the mold exchanging unit according to the target position.
 この構成によれば、駆動機構のロストモーション、バックラッシュなどの影響を抑制することができるとともに、減速時における機械的な撓みによる金型の位置ずれの影響を排除することができる。これにより、目標位置に対して金型を正確に位置決めすることができる。 With this configuration, it is possible to suppress the effects of lost motion, backlash, etc. of the drive mechanism, and to eliminate the effects of misalignment of the mold due to mechanical deflection during deceleration. Thereby, the mold can be accurately positioned with respect to the target position.
 なお、図10では、第1ステージに相当する3つの下型14f~14hの位置決め処理について説明したが、第2ステージに相当する3つの下型14c~14eの位置決め処理についても同様である。 Although the positioning process of the three lower dies 14f to 14h corresponding to the first stage has been described in FIG. 10, the positioning process of the three lower dies 14c to 14e corresponding to the second stage is the same.
 また、本実施形態で説明した金型ホルダに金型を配置する金型の配置方法は、上述した曲げ加工システムによる位置決め処理と共通する思想を備えており、曲げ加工システムと同等の効果を備えている。 In addition, the method of arranging the mold for arranging the mold in the mold holder described in the present embodiment has the same idea as the positioning processing by the bending system described above, and has the same effects as the bending system. ing.
 上述した実施形態では、金型交換ユニットである下型交換ユニット50L、50R及び上型交換ユニット74L、74Rを移動体として例示した。しかしながら、移動体はこれに限られない。また、上述した実施形態では、左右の下型交換ユニット50L、50R及び左右の上型交換ユニット74L、74Rが、下部テーブル24及び上部テーブル26の後面側に設けられているが、下部テーブル24及び上部テーブル26の前面側に設けられていてもよい。 In the above-described embodiment, the lower mold changing units 50L and 50R and the upper mold changing units 74L and 74R, which are mold changing units, are exemplified as moving bodies. However, the mobile object is not limited to this. Further, in the above-described embodiment, the left and right lower mold exchanging units 50L, 50R and the left and right upper mold exchanging units 74L, 74R are provided on the rear side of the lower table 24 and the upper table 26, but the lower table 24 and the upper table 26 are provided on the rear surface side. It may be provided on the front side of the upper table 26 .
 上記のように、本実施形態を記載したが、この開示の一部をなす論述及び図面はこの実施形態を限定するものであると理解すべきではない。この実施形態から当業者には様々な代替実施の形態、実施例及び運用技術が明らかとなろう。 Although the present embodiment has been described as above, it should not be understood that the statements and drawings forming part of this disclosure limit this embodiment. From this embodiment, various alternative embodiments, implementations and operational techniques will become apparent to those skilled in the art.
 本願の開示は、2021年9月10日に出願された特願2021-147960号、及び2022年9月5日に出願された特願2022-140616号に記載の主題と関連しており、それらの全ての開示内容は引用によりここに援用される。 The disclosure of the present application relates to the subject matter described in Japanese Patent Application No. 2021-147960 filed on September 10, 2021 and Japanese Patent Application No. 2022-140616 filed on September 5, 2022. The entire disclosure of is hereby incorporated by reference.

Claims (16)

  1.  左右方向に延在するテーブルに設けられた金型ホルダに、金型が配置されるプレスブレーキと、
     前記金型を保持する金型保持部材を含み、前記テーブルの後面側又は前面側に左右方向へ移動可能に設けられた移動体と、
     前記金型を保持した前記移動体を左右方向に移動させて、前記金型ホルダの目標位置に前記金型を位置決めする制御装置と、を備え、
     前記制御装置は、
     前記目標位置に向かって前記移動体を移動させる際に、前記目標位置とは異なる位置に前記移動体を仮停止させた後、前記移動体を再び移動させ、前記移動体を前記目標位置に応じて停止させる
     曲げ加工システム。
    a press brake in which the mold is arranged in a mold holder provided on a table extending in the left-right direction;
    a moving body including a mold holding member for holding the mold and provided movably in the left-right direction on the rear surface side or the front surface side of the table;
    a control device that moves the movable body holding the mold in the left-right direction to position the mold at a target position of the mold holder;
    The control device is
    When moving the moving body toward the target position, after temporarily stopping the moving body at a position different from the target position, the moving body is moved again, and the moving body is moved according to the target position. Bending system that stops at
  2.  位置決め前の前記金型の位置に対して前記目標位置が左右方向のうち一方の方向である第1方向にある場合、
     前記制御装置は、
     前記目標位置を通り過ぎるまで前記移動体を前記第1方向へ移動させ、
     前記目標位置よりも前記第1方向に位置する反転位置に応じて前記移動体を仮停止させた後、前記移動体を前記第1方向とは逆向きの第2方向へ移動させ、
     前記移動体を前記目標位置に応じて停止させる第1処理を行い、
     前記位置決め前の前記金型の位置に対して前記目標位置が前記第2方向にある場合には、
     前記制御装置は、
     前記移動体を前記第2方向へ移動させた後、前記目標位置を通り過ぎることなく、前記移動体を前記目標位置に応じて停止させる第2処理を行う
     請求項1記載の曲げ加工システム。
    When the target position is in a first direction, which is one of left and right directions, with respect to the position of the mold before positioning,
    The control device is
    moving the moving body in the first direction until it passes the target position;
    After temporarily stopping the moving body according to a reversal position located in the first direction relative to the target position, moving the moving body in a second direction opposite to the first direction;
    performing a first process of stopping the moving body according to the target position;
    When the target position is in the second direction with respect to the mold position before the positioning,
    The control device is
    2. The bending system according to claim 1, further comprising: after moving the moving body in the second direction, performing a second process of stopping the moving body according to the target position without passing the target position.
  3.  前記反転位置は、前記目標位置から前記第1方向に向かって基準距離だけ移動した位置に設定される
     請求項2記載の曲げ加工システム。
    3. The bending system according to claim 2, wherein the reversal position is set at a position shifted from the target position by a reference distance in the first direction.
  4.  前記制御装置は、
     前記第1方向に向かって前記目標位置から前記反転位置まで前記移動体を移動させたときに前記金型が移動する干渉範囲に、前記金型ホルダに既に存在する既存金型があるか否かを判断する
     請求項3記載の曲げ加工システム。
    The control device is
    Whether or not there is an existing mold already existing in the mold holder in an interference range in which the mold moves when the movable body is moved from the target position to the reversal position in the first direction. The bending system of claim 3, wherein the bending system determines:
  5.  前記既存金型が前記干渉範囲にあると判断した場合、
     前記制御装置は、
     前記既存金型を前記干渉範囲よりも前記第1方向に向けて移動する退避処理を行った後に、前記第1処理を行う
     請求項4記載の曲げ加工システム。
    When judging that the existing mold is in the interference range,
    The control device is
    5. The bending system according to claim 4, wherein the first process is performed after performing a retraction process of moving the existing mold toward the first direction beyond the interference range.
  6.  前記制御装置は、
     前記目標位置に向かって前記移動体を移動させる際に、前記目標位置よりも手前側に位置する暫定位置に応じて前記移動体を仮停止させた後、前記移動体を仮停止前の移動方向と同一方向へと、位置決め前の前記金型の位置から前記暫定位置まで移動するときの加速度及び減速度よりも小さい加速度及び減速度で移動させ、前記移動体を前記目標位置に応じて停止させる
     請求項1記載の曲げ加工システム。
    The control device is
    When moving the moving body toward the target position, after temporarily stopping the moving body in accordance with a temporary position located on the front side of the target position, move the moving body in the moving direction before the temporary stop. and in the same direction, with an acceleration and deceleration that are smaller than the acceleration and deceleration when moving from the position of the mold before positioning to the temporary position, and stop the moving body according to the target position The bending system according to claim 1.
  7.  前記暫定位置から前記目標位置までの距離は、位置決め前の前記金型の位置から前記暫定位置まで移動した前記金型に発生する、前記暫定位置との位置ずれ距離よりも長い
     請求項6記載の曲げ加工システム。
    7. The distance from the provisional position to the target position is longer than the positional deviation distance from the provisional position that occurs in the die that has moved from the position of the die before positioning to the provisional position. bending system.
  8.  位置決め前の前記金型の位置に対して前記目標位置が左右方向のうち一方の方向である第1方向にある場合に、
     前記制御装置は、
     前記目標位置を通り過ぎるまで前記移動体を前記第1方向へ移動させ、
     前記目標位置よりも前記第1方向に位置する反転位置に応じて前記移動体を停止させた後、前記移動体を前記第1方向とは逆向きの第2方向へ移動させ、
     前記金型が仮停止している前記反転位置からみて前記目標位置よりも手前側に位置する前記暫定位置に応じて前記移動体を停止させた後、前記移動体を前記第2方向へと、前記反転位置から前記暫定位置まで移動するときの加速度及び減速度よりも小さい加速度及び減速度で移動させ、
     前記移動体を前記目標位置に応じて停止させる第1処理を行う
     請求項6記載の曲げ加工システム。
    When the target position is in a first direction, which is one of left and right directions, with respect to the position of the mold before positioning,
    The control device is
    moving the moving body in the first direction until it passes the target position;
    after stopping the moving body in accordance with a reversal position located in the first direction relative to the target position, moving the moving body in a second direction opposite to the first direction;
    After stopping the moving body according to the temporary position located on the front side of the target position when viewed from the reversing position where the mold is temporarily stopped, moving the moving body in the second direction, move at an acceleration and deceleration that are smaller than the acceleration and deceleration when moving from the reverse position to the temporary position;
    7. The bending system according to claim 6, wherein a first process is performed to stop the moving body according to the target position.
  9.  前記移動体は、それぞれ独立して左右方向に移動する左右の移動ユニットを含み、
     前記左右の移動ユニットは、
     複数の金型における左右の両端に位置する前記金型を保持することで、前記複数の金型を一括で移動させる
     請求項6又は8記載の曲げ加工システム。
    The moving body includes left and right moving units that move independently in the left and right direction,
    The left and right moving units are
    The bending system according to claim 6 or 8, wherein the plurality of dies are moved collectively by holding the dies positioned at both left and right ends of the plurality of dies.
  10.  前記制御装置は、
     前記暫定位置に応じて前記左右の移動ユニットをそれぞれ仮停止させた後、
     前記左右の移動ユニットのうち前記目標位置に近い一方の移動ユニットを先行して移動させ、前記一方の移動ユニットを前記目標位置に応じて停止させ、
     前記一方の移動ユニットを前記目標位置に応じて停止させた後、前記左右の移動ユニットのうち他方の移動ユニットを移動させ、前記他方の移動ユニットを前記目標位置に応じて停止させる
     請求項9記載の曲げ加工システム。
    The control device is
    After temporarily stopping the left and right moving units according to the temporary position,
    moving one of the left and right moving units closer to the target position first, and stopping the one moving unit according to the target position;
    10. The method according to claim 9, wherein after the one moving unit is stopped according to the target position, the other moving unit of the left and right moving units is moved, and the other moving unit is stopped according to the target position. bending system.
  11.  前記制御装置は、
     前記金型ホルダにおいて前記金型を挿入するためのホルダ溝の間で、前記金型を左右方向に移動させる
     請求項1、2、及び6いずれか一項記載の曲げ加工システム。
    The control device is
    7. The bending system according to any one of claims 1, 2, and 6, wherein the mold is moved in the lateral direction between holder grooves for inserting the mold in the mold holder.
  12.  前記制御装置は、
     前記金型ホルダから前記金型を取り外した上で、前記金型ホルダの前面側又は後面側において前記金型を左右方向に移動させる
     請求項1、2、及び6いずれか一項記載の曲げ加工システム。
    The control device is
    The bending process according to any one of claims 1, 2, and 6, wherein the mold is removed from the mold holder, and then the mold is moved in the left-right direction on the front side or the rear side of the mold holder. system.
  13.  前記制御装置は、
     前記金型に設けられた挿通穴に対して前記金型保持部材を挿入した状態で前記移動体を左右方向に移動させることにより、前記金型を左右方向に移動させる
     請求項1、2、及び6いずれか一項記載の曲げ加工システム。
    The control device is
    3. The mold is moved in the horizontal direction by moving the moving body in the horizontal direction while the mold holding member is inserted into the insertion hole provided in the mold, and 6. The bending system according to any one of claims 6.
  14.  前記制御装置は、
     前記金型保持部材によって前記金型の左右方向の端面を押圧することで、前記金型を左右方向に移動させる
     請求項1、2、及び6いずれか一項記載の曲げ加工システム。
    The control device is
    7. The bending system according to any one of claims 1, 2, and 6, wherein the die is moved in the lateral direction by pressing the lateral end face of the die with the die holding member.
  15.  前記プレスブレーキに対して前記第1方向に隣接して設けられ、前記金型ホルダに対して装着可能な前記金型を複数収容する金型ラックをさらに有し、
     前記制御装置は、
     前記移動体の動作を制御して、前記金型ホルダと前記金型ラックとの間で前記金型の交換を行う
     請求項2又は8記載の曲げ加工システム。
    further comprising a mold rack provided adjacent to the press brake in the first direction and accommodating a plurality of the molds attachable to the mold holder;
    The control device is
    9. The bending system according to claim 2, wherein the movement of the movable body is controlled to exchange the molds between the mold holder and the mold rack.
  16.  プレスブレーキにおいて左右方向に延在するテーブルの後面側又は前面側に移動可能に設けられた移動体を用いて、前記テーブルに設けられた金型ホルダに金型を配置する金型の配置方法において、
     前記金型ホルダの目標位置に向かって、前記金型を保持した前記移動体を左右方向に移動させ、
     前記目標位置とは異なる位置に前記移動体を仮停止させた後、前記移動体を再び移動させ、
     前記移動体を前記目標位置に応じて停止させる
     金型の配置方法。
    A method of arranging a mold in which a mold is arranged in a mold holder provided on a table using a moving body movably provided on the rear or front side of a table extending in the left-right direction in a press brake ,
    moving the movable body holding the mold in the left-right direction toward a target position of the mold holder;
    After temporarily stopping the moving body at a position different from the target position, moving the moving body again;
    A method of arranging a mold, wherein the moving body is stopped according to the target position.
PCT/JP2022/033605 2021-09-10 2022-09-07 Bending system and mold disposition method WO2023038065A1 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
JP2021-147960 2021-09-10
JP2021147960 2021-09-10
JP2022140616A JP2023041024A (en) 2021-09-10 2022-09-05 Bending system and die arrangement method
JP2022-140616 2022-09-05

Publications (1)

Publication Number Publication Date
WO2023038065A1 true WO2023038065A1 (en) 2023-03-16

Family

ID=85506387

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/JP2022/033605 WO2023038065A1 (en) 2021-09-10 2022-09-07 Bending system and mold disposition method

Country Status (1)

Country Link
WO (1) WO2023038065A1 (en)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2019122972A (en) * 2018-01-15 2019-07-25 株式会社アマダホールディングス Metal mold presence/absence detection method and press brake
JP2020189333A (en) * 2019-05-16 2020-11-26 株式会社アマダ Bending processing system and metal mold positional deviation correction method
JP2020199551A (en) * 2019-06-07 2020-12-17 株式会社アマダ Bending-processing system

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2019122972A (en) * 2018-01-15 2019-07-25 株式会社アマダホールディングス Metal mold presence/absence detection method and press brake
JP2020189333A (en) * 2019-05-16 2020-11-26 株式会社アマダ Bending processing system and metal mold positional deviation correction method
JP2020199551A (en) * 2019-06-07 2020-12-17 株式会社アマダ Bending-processing system

Similar Documents

Publication Publication Date Title
US6145424A (en) Punching machine and method thereof
JP4804473B2 (en) Laser drilling machine
WO2020226050A1 (en) Automatic die exchanging device, and die exchanging method
WO2023038065A1 (en) Bending system and mold disposition method
JP2014151385A (en) Robot control device, and robot control method
JP2023041024A (en) Bending system and die arrangement method
JP2810459B2 (en) Plate positioning device
JP5041475B2 (en) Plate work transfer device
JP2001198750A (en) Work table drive device for substrate drilling machine
JP4955489B2 (en) Bending machine
JP6557128B2 (en) Control method of press brake and back gauge
EP0920933B1 (en) Improved punching machine for metal sheet panels
JPH11300439A (en) Plate stock positioning device for plate stock working machine
JP3167819B2 (en) 3D plate processing machine
US20220388052A1 (en) Method of arranging divided tool and press brake
WO2022224943A1 (en) Bending system, and split mold arrangement method
JPS632189Y2 (en)
JP7462001B2 (en) Die change device
EP3970875B1 (en) Bending system and correcting method for tool misalignment
JP2018192542A (en) Positioning system and positioning method
WO2021010410A1 (en) Transfer feeder
JP2022166825A (en) Bending system, and split die arrangement method
JPH0323017A (en) Bending machine
JP2001252849A (en) Workpiece positioning device
JP2005028432A (en) Plate dimension measuring method in plate working machine, work clamp position determining method, and work clamp device used for the method

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 22867387

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE