WO2023037149A1

WO2023037149A1 - Floor covering

Info

Publication number: WO2023037149A1
Application number: PCT/IB2021/058286
Authority: WO
Inventors: Петрос МАКАРЯН
Original assignee: Петрос МАКАРЯН
Priority date: 2021-09-13
Filing date: 2021-09-13
Publication date: 2023-03-16

Abstract

A floor covering is intended for use in the construction sector for laying and covering floors in residential and public buildings. The claimed floor covering is configured in the form of a composite sandwich consisting of 5 layers: a first stabilizing, sound-proofing, heat and moisture-resistant rubber layer; a second layer in the form of a load-bearing panel consisting of a sheet of PVC or HDF provided with a tongue and groove-type interlocking system; a third thin fibreglass mat layer for protecting the load-bearing panel against splitting and also providing flexibility; a fourth adhesive layer for securing artificial stone or any natural stone on the composite sandwich; and a fifth layer in the form of a machined slab of artificial or natural stone. The design of the floor covering makes it easy to lay.

Description

QESC Stone

QESC Stone flooring is intended for mass production and distribution in the construction industry for laying, covering floors in residential and public buildings with natural, artificial stone and ceramics without the use of adhesive and cement compositions on the principle of connecting tiles to each other by a tongue-and-groove lock and so are called Click. The advantage of QESC Stone floor tiles in comparison with the classic floor covering made of artificial or natural stone and ceramics is easy installation (ease of installation work), laying time (quick installation work), cleanliness of installation work (no adhesives, glue, cement are used). or other adhesive components), thermal insulation (spring underlay), moisture resistance (spring underlay), noise insulation (spring underlay gives acoustic properties and comfort not normally inherent in stone flooring and provides impact sound absorption of 15 dB), QESC Stone flooring can be laid and in a sufficiently damp room, and on a “warm floor”, as well as the economic component when laying tiles using the traditional method, taking into account the cost of m ² for natural stone and installation work, and therefore laying tiles, especially from natural stones, is considered exclusive, expensive, long and dirty process and for this reason has no mass wide application like parquet boards, laminate and other types of floor coverings used tongue-and-groove or click type locks are in great demand in all markets. The use of the innovative QESC Stone method for laying stone and ceramic tiles greatly simplifies the installation process, and becomes economically affordable for a wider mass of consumers.

The proposed QESC Stone floor tiles are intended for use in Construction in residential and public buildings for laying, flooring with natural, artificial stone and ceramics without the use of adhesives and cement compositions.

Идеальная ровность с максимальным расхождением по плоскости в пределах пяти миллиметров; - Отсутствие загрязнений – жирных пятен, остатков предыдущего покрытия; - Хорошее состояние поверхности полов без отслоек и трещин; - Минимум месяц выдержки свежей стяжки.

Далее сама технология укладки мрамора, гранита, керамики и других натуральных камней применяется два основных способа это выкладка элементов на цементный раствор и второй с использованием клея. Классическая технология укладки включает в себя следующие этапы:

Поклейка, равномерное нанесение клея или цемента на плиту и основу зубчатым шпателем; - Плотное прижимание плиты к основе, при этом важно не допустить горизонтального сдвига; - Формирование швов и калибровки стыков между плитками; - Резка и подгонка под углы электроинструментом с водным охлаждением; - Затирка и полировка швов производится через несколько суток после укладки.

Однако классический метод укладки плитки в сравнение с укладкой применяемый в QESC Stone (по скорости и простоте укладки сравнимо с укладкой паркетной доски, ламината и других напольных покрытий основанный на сборной технологии по принципу шип-паз) очень долгий, шумный, грязный и немаловажно очень дорогостоящий в связи с чем укладка плитки в особенности из натуральных камней считается эксклюзивным, дорогим, долгим и по этой причине не имеет массового широкого применения.
Следовательно укладка плиток из натуральных камней (травертин, мрамор, гранит, базальт, туф и другие) и искусственных камней по технологии QESC Stone превосходит в сравнение с классическим методом укладки в простоте укладки (простота монтажных работ), время укладки (быстрота монтажных работ), чистота укладки при монтажных работ (не используются растворы, клей, цемент либо иные клеящие компоненты), термоизоляция, шумоизоляция (пружинистая подложка придает акустический свойства и комфорт обычно не присущий каменным напольным покрытиям и обеспечивает поглощение ударного шума в 15 дБ), влагоустойчивость, напольную плитку QESC Stone можно укладывать и в достаточно влажном помещении, и на «теплый пол». It is known that before laying tiles by the classical method, it is necessary to take into account the requirements that are mandatory for the surface on which the tiles will be laid:

Perfect evenness with a maximum discrepancy along the plane within five millimeters; - Absence of pollution - greasy stains, remnants of the previous coating; - Good condition of the floor surface without delaminations and cracks; - At least a month of exposure to fresh screed.

Further, the technology of laying marble, granite, ceramics and other natural stones is used in two main ways: laying elements on cement mortar and the second using glue. The classic styling technology includes the following steps:

Sticking, uniform application of glue or cement on the slab and base with a notched trowel; - Tight pressing of the plate to the base, while it is important to prevent horizontal shift; - Formation of seams and calibration of joints between tiles; - Cutting and angling with water-cooled power tools; - Grouting and polishing of joints is carried out a few days after laying.

However, the classic method of laying tiles compared to laying used in QESC Stone (in terms of speed and ease of laying is comparable to laying parquet boards, laminate and other floor coverings based on prefabricated tongue-and-groove technology) is very long, noisy, dirty and, not least, very expensive in this connection, laying tiles, especially from natural stones, is considered exclusive, expensive, long-term and for this reason does not have a mass wide application.
Therefore, the laying of tiles made of natural stones (travertine, marble, granite, basalt, tuff and others) and artificial stones using QESC Stone technology is superior in comparison with the classical laying method in ease of installation (simple installation work), laying time (speed of installation work), cleanliness of laying during installation work (no mortars, glue, cement or other adhesive components are used), thermal insulation, noise insulation (springy substrate gives acoustic properties and comfort not usually inherent in stone flooring and provides impact sound absorption of 15 dB), moisture resistance, floor tiles QESC Stone can be laid both in a sufficiently damp room and on a “warm floor”.

The essence of the proposed flooring lies in the fact that QESC Stone, in contrast to the classical laying method, allows assembly and installation work without the use of special solutions, glue, cement or other mixtures and materials used for laying stone floors in the classic version, which greatly simplifies the laying of stone and ceramic tiles on the floor. QESC Stone is a multi-layer structure with locks around the perimeter, their connection to each other is based on the tenon-groove principle (locks are commonly used in laminates, parquet boards, engineered boards, etc.). Therefore, laying tiles made of natural stones (travertine, marble, granite, basalt, tuff, etc.) and artificial stones using QESC Stone technology is superior in comparison with the classical installation method in ease of installation (simple installation work), laying time (speed of installation work), cleanliness of laying during installation work (no mortars, glue, cement or other adhesive components are used), thermal insulation, noise insulation (springy substrate gives acoustic properties and comfort not usually inherent in stone flooring and provides impact noise absorption of 15 dB). The use of the innovative QESC Stone method for laying stone and ceramic tiles greatly simplifies the installation process, and becomes economically affordable for a wider mass of consumers.

QESC Stone flooring is an innovative, new level of performance in flooring. It is a composite sandwich in which the components are stacked in 5 layers.
- The base in it is a rubber stabilizing noise-insulating thermal and moisture-resistant layer, a substrate, a balancer (an adhesive layer on the underside of the installation surface is not provided in all models).
- The second layer. The supporting panel is PVC or HDF (HDF) board with tongue-and-groove locking system ((the ends of the tiles and panels are treated with a special polymeric wax).
- The third layer. Thin fiberglass - provides protection of the carrier panel (2) against tearing and its flexibility.
- The fourth layer. Waterproof self-adhesive rubber adhesive tape fused with the second layer for applying artificial stone or any natural stone to the composite sandwich panel.
- The fifth layer. Finished tile made of artificial or natural stone, set on the fourth layer (the ends of the tiles and panels are treated with a special polymer wax)
One of the important differences when laying ordinary tiles and QESC Stone is the installation method. QESC Stone is connected with tongue-and-groove locks, and ordinary tiles are glued.

Start-up and adjustment of the production line according to the technology for the production of stamping of the carrier panel (see the second layer in the drawing) obtained using a press machine of extremely high pressure, as well as very high temperatures. All 5 components of the panel are assembled in a conveyor, alternately superimposed on each other, from which the final product is obtained.

Laying of natural stones (travertine, marble, granite, basalt, tuff, etc.) and artificial stones using QESC Stone technology, based on prefabricated tenon-and-groove technology, is superior to the classical installation method in ease of installation (simplicity of installation work), time laying (speed of installation work), cleanliness of laying during installation work (no mortars, glue, cement or other adhesive components are used), has thermal insulation, noise insulation (springy substrate gives acoustic properties and comfort not usually inherent in stone flooring and ensures absorption of impact noise in 15 dB), thermal and moisture resistant, that is, the flooring can be laid both in a sufficiently damp room and on a “warm floor”, as well as the economic component when laying 3.5 thousand m² for and the cost per m² for natural stone on average 8 thousand rubles m².

Первый слой. Резиновый Стабилизирующий шумоизоляционный термо- и влагоустойчивым слой подложка, балансер (клеевой слой на нижней стороне на установочную поверхность предусмотрена не во всех моделях).
Второй слой. Несущая панель плита из ПВХ или ХДФ (HDF) с замковым системой соединения по типу шип паз.
Третий слой. Тонкий стеклохолст - обеспечивает защиту несущей панели (2) на разрыв и его гибкость.
Четвертый слой. Клеевой слой для насадки искусственного камня или любого природного камня на композитный сэндвич панель.
Пятый слой. Обработанная платка из искусственного или природного камня насаженный на четвертый слой (торцы плитки и панели обработаны специальным полимерным воском)

QESC Stone flooring is a composite sandwich in which the components are stacked in 5 layers.

First layer. Rubber Stabilizing noise-insulating thermal and moisture-resistant layer substrate, balancer (adhesive layer on the underside of the mounting surface is not provided in all models).
Second layer. Carrier panel made of PVC or HDF (HDF) with tongue and groove locking system.
Third layer. Thin fiberglass - provides protection of the carrier panel (2) against tearing and its flexibility.
Fourth layer. Adhesive layer for fitting artificial stone or any natural stone on a composite sandwich panel.
Fifth layer. Processed handkerchief made of artificial or natural stone mounted on the fourth layer (the ends of the tiles and panels are treated with a special polymer wax)

Figure.1

[fig.1]

Figure.2

[fig.2]

The proposed QESC Stone flooring is intended for mass production and distribution in the construction industry for laying, covering floors in residential and public buildings with natural, artificial stone and ceramics without the use of adhesives and cement compositions.

[product drawing 1]

Размеры

Параметры	Размер, мм
Длина	300-2500
Ширина	90-500
Высота (толщина)	10-25

Преимущества
Преимущество такой напольной конструкции проявляется в нескольких факторах в основном перед аналогичными напольными покрытиями как натуральный камень (мрамор, гранит, базальт, травертин, и тд) а также керамической плиткой, искусственного камня:

проста в укладке (простота монтажных работ)
время укладки (быстрота монтажных работ)
чистота укладки при монтажных работах (не используются растворы, клей, цемент либо иные клеящие компоненты)
термоизоляция
шумоизоляция (пружинистая подложка придает акустический свойства и комфорт обычно не присущий каменным напольным покрытиям и обеспечивает поглощение ударного шума в 15 дБ)
экономическая составляющая при укладке и стоимости за м² за натуральный камень.
«теплый пол».

PCT/IB2021/012021 Design of stone floor tiles QESC Stone is designed for installation work, laying stone and ceramic floor coverings (natural stone, artificial stone, ceramics) on the floor without gluing with glue, cement and other special solutions on the base of the tile and floor.
QESC Stone allows you to carry out assembly and installation work without the use of special solutions, glue, cement or other mixtures and materials used for laying a stone floor in the classic version. QESC Stone is a multi-layer structure with locks around the perimeter, their connection is based on the tenon-groove principle (locks are commonly used in laminates, parquet boards, engineered boards, etc.).
QESC Stone allows you to assemble a stone floor without glue, cement or other special solutions used for laying stone floors in a standard adhesive-based method, forming a monolithic surface on the surface. The advantage of QESC Stone flooring in comparison with the classic flooring made of artificial or natural stone and ceramics is easy installation (simplicity of installation work), laying time (fast installation work), cleanliness of installation work (no adhesives, glue, cement are used). or other adhesive components), thermal insulation (spring underlay), moisture resistance (spring underlay), noise insulation (spring underlay gives acoustic properties and comfort not normally inherent in stone flooring and provides impact sound absorption of 15 dB), QESC Stone flooring can be laid and in a sufficiently damp room, and on a “warm floor”, and the economic component when laying tiles by the traditional method, taking into account the cost of m ² for natural stone and the cost of installation work per m ² , especially for natural stones, this type of flooring is considered exclusive, expensive, long and messy process and for this reason does not have a mass wide application as opposite parquet board, laminate and other types of floor coverings used tongue-and-groove or click type locks are in great demand in all markets. Therefore, the use of the innovative QESC Stone method for laying stone and ceramic tiles greatly simplifies the installation process, and becomes economically affordable for a wider mass of consumers.
The proposed QESC Stone floor tiles are intended for use in Construction for laying floors in residential and public buildings with natural, artificial stone and ceramics without the use of adhesives and cement compositions
Design

QESC Stone floor tile is a composite sandwich where the components are stacked in 5.

Dimensions

Options	Size, mm
Length	300-2500
Width	90-500
Height (thickness)	10-25

Advantages
The advantage of such a floor structure is manifested in several factors, mainly over similar floor coverings such as natural stone (marble, granite, basalt, travertine, etc.) as well as ceramic tiles, artificial stone:

easy to install (easy to install)
laying time (speed of installation work)
cleanliness of laying during installation work (no mortars, glue, cement or other adhesive components are used)
thermal insulation
noise insulation (springy underlay provides acoustic properties and comfort not normally found in stone flooring and provides impact sound absorption of 15 dB)
economic component in laying and cost per m² for natural stone.
"warm floor".

Claims

QESC Stone flooring is intended for mass production and distribution in the construction industry for laying, covering floors in residential and public buildings with natural, artificial stone and ceramics without the use of adhesive and cement compositions on the principle of connecting tiles to each other by a tongue-and-groove lock and so are called Click. The advantage of QESC Stone flooring in comparison with the classic flooring made of artificial or natural stone and ceramics is easy installation (simplicity of installation work), laying time (fast installation work), cleanliness of installation work (no adhesives, glue, cement are used). or other adhesive components), thermal insulation (spring underlay), moisture resistance (spring underlay), noise insulation (spring underlay gives acoustic properties and comfort not normally inherent in stone flooring and provides impact sound absorption of 15 dB), QESC Stone flooring can be laid and in a sufficiently damp room, and on a “warm floor”, as well as the economic component when laying tiles using the traditional method, taking into account the cost of m2 for natural stone and installation work, and therefore laying tiles, especially from natural stones, is considered exclusive, expensive, long and dirty process and for this reason do not have t mass wide application as opposed to parquet board, laminate and other types of floor coverings used tongue-and-groove or click locks are in great demand in all markets. The use of the innovative QESC Stone method for laying stone and ceramic tiles greatly simplifies the installation process, and becomes economically affordable for a wider mass of consumers.

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