JPH03197757A - Interior part of building - Google Patents

Interior part of building

Info

Publication number
JPH03197757A
JPH03197757A JP33608789A JP33608789A JPH03197757A JP H03197757 A JPH03197757 A JP H03197757A JP 33608789 A JP33608789 A JP 33608789A JP 33608789 A JP33608789 A JP 33608789A JP H03197757 A JPH03197757 A JP H03197757A
Authority
JP
Japan
Prior art keywords
resin
base material
vinyl chloride
fiber
mixed
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP33608789A
Other languages
Japanese (ja)
Other versions
JPH086432B2 (en
Inventor
Kazuhiro Sugiyama
杉山 一弘
Naoyuki Shindo
進藤 直之
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ibiden Co Ltd
Original Assignee
Ibiden Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ibiden Co Ltd filed Critical Ibiden Co Ltd
Priority to JP33608789A priority Critical patent/JPH086432B2/en
Publication of JPH03197757A publication Critical patent/JPH03197757A/en
Publication of JPH086432B2 publication Critical patent/JPH086432B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Landscapes

  • Finishing Walls (AREA)
  • Panels For Use In Building Construction (AREA)
  • Floor Finish (AREA)
  • Laminated Bodies (AREA)

Abstract

PURPOSE:To enhance the operating efficiency of construction by a method in which a decorated thermosetting resin board is formed by using a fibre- reinforced base material composed of vinyl chloride and inorganic fibre and an overlay paper containing a wear resistance providing agent ubiquitously. CONSTITUTION:The resin of a fibre-reinforced resin (vinyl chloride) base material 1 is mixed with talc and glass fibre to reinforce the strength of the resin. The overlay paper of the surface layer for a thermosetting resin decorated board 3 is mixed with a wear resistance-providing agent composed primarily of aluminum oxide as main component. The decorated board 3 composed of melamine resin is pressingly laminated on the surface of the base material 1 and strongly fixed with the aid of an adhesive 2 of urethane and isocyanate resin. The change in the dimensional size of the interior part can thus be reduced, and impact resistance and cold resistance can also be raised.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、床材、化粧壁材として用いられる建築内装材
に関する。
DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to architectural interior materials used as flooring materials and decorative wall materials.

(従来技術〕 従来、床材としては、塩化ビニル樹脂タイル突板合板、
各種の熱硬化性樹脂化粧合板等がある。
(Prior art) Conventionally, flooring materials include vinyl chloride resin tile veneer plywood,
There are various types of thermosetting resin decorative plywood.

即ち、上記塩化ビニル樹脂タイル9は、第3図に示すご
とく、厚さLが2〜6mの押出成型品である。
That is, the vinyl chloride resin tile 9 is an extrusion molded product having a thickness L of 2 to 6 m, as shown in FIG.

また、第2図に示すごとく、上記塩化ビニル樹脂タイル
9の表面性能を更に向上させるために該塩化ビニル樹脂
タイル9の表面に熱硬化性樹脂化粧板8を接着剤7を介
して接合した複合床材90がある。
In addition, as shown in FIG. 2, in order to further improve the surface performance of the vinyl chloride resin tile 9, a thermosetting resin decorative board 8 is bonded to the surface of the vinyl chloride resin tile 9 via an adhesive 7. There is floor material 90.

上記塩化ビニル樹脂タイル9及び複合床材90は1寸法
が尺角であるため取り扱い易く、コンクリート等の表面
に直貼りできる特徴がある。
The vinyl chloride resin tiles 9 and the composite flooring material 90 are easy to handle because one dimension is square, and have the feature that they can be directly attached to surfaces such as concrete.

また、上記突板合板及び熱硬化性樹脂化粧合板は、厚さ
が6〜12鴫で、一般に木造家屋の床材として用いられ
る。
Moreover, the above-mentioned veneer plywood and thermosetting resin decorative plywood have a thickness of 6 to 12 mm, and are generally used as flooring materials for wooden houses.

ところで、近年は、オフィイス等において、各種の電子
機器を用いる機会が増えている。そのため、絶縁性、耐
熱性等に優れた塩化ビニル樹脂タイル9及び複合床材9
0は需要が急増すると共に更に一層の品質向上が要求さ
れる。
Incidentally, in recent years, opportunities to use various electronic devices in offices and the like have increased. Therefore, vinyl chloride resin tiles 9 and composite flooring materials 9 with excellent insulation, heat resistance, etc.
0, demand is rapidly increasing and further quality improvement is required.

また、かかる要求は、ワードプロセッサ、マイクロコン
ピュータ等の電子機器を置く机の表面及びその周辺の化
粧壁材についても同様のことがいえる。
Further, the same requirements apply to the surface of a desk on which electronic devices such as word processors and microcomputers are placed, and decorative wall materials around the desk.

〔解決しようとする課題〕[Problem to be solved]

しかしながら、上記従来の直貼りタイプの床材には3次
の問題点がある。
However, the above-mentioned conventional direct adhesive type flooring has the following problem.

即ち、上記塩化ビニル樹脂タイル9は、一般に尺角サイ
ズに切断する際に1寸法精度、コーナー精度を出す必要
があるため、打ち抜き加工される。
That is, the vinyl chloride resin tile 9 is generally punched because it is necessary to achieve one dimension accuracy and corner accuracy when cutting it into square sizes.

しかし、特に硬質塩化ビニル樹脂は、一般に寸法変化が
大きく2寸法精度が要求される直貼りタイプ床材には通
さない。このことは、上記複合床材90についても同様
のことがいえる。特に、上記複合床材90.塩化ビニル
樹脂9と熱硬化性樹脂8との寸法変化の差異が大きくな
ると、第2図に示すごとく、矢高Hの反りを生じ、床材
の施工が困難となる。
However, especially hard vinyl chloride resins generally have large dimensional changes and are not suitable for direct-stick type flooring materials that require two-dimensional accuracy. The same can be said of the composite flooring material 90 described above. In particular, the composite flooring material 90. When the difference in dimensional change between the vinyl chloride resin 9 and the thermosetting resin 8 becomes large, warping of the arrow height H occurs as shown in FIG. 2, making it difficult to install the flooring material.

本発明は、かかる従来の問題点に鑑みてなされたもので
、絶縁性、耐熱性、耐衝撃性、耐寒性に優れ9寸法変化
が小さく反りが生じない、建築内装材を提供しようとす
るものである。
The present invention has been made in view of such conventional problems, and aims to provide a building interior material that has excellent insulation, heat resistance, impact resistance, and cold resistance, and has small dimensional changes and does not warp. It is.

〔課題の解決手段〕[Means for solving problems]

本発明は、塩化ビニル樹脂に無機繊維を混入した繊維強
化基材と、該繊維強化基材の表面に接合した化粧板とよ
りなり、該化粧板の表面層のオーバーレイ紙は酸化アル
ミニウムを主成分とする耐摩耗性付与剤を偏在混入して
なる混抄紙を用いた熱硬化性樹脂化粧板であることを特
徴とする建築内装材にある。
The present invention consists of a fiber-reinforced base material made of vinyl chloride resin mixed with inorganic fibers, and a decorative laminate bonded to the surface of the fiber-reinforced base material, and the overlay paper of the surface layer of the decorative laminate mainly contains aluminum oxide. A building interior material characterized in that it is a thermosetting resin decorative board using mixed paper in which an abrasion resistance imparting agent is unevenly mixed.

本発明において最も注目すべきことは、建築内装材の基
材として塩化ビニル樹脂からなる繊維強化基材を用いた
ことにある。
The most noteworthy feature of the present invention is that a fiber-reinforced base material made of vinyl chloride resin is used as the base material for the architectural interior material.

上記塩化ビニル樹脂としては1例えばポリ塩化ビニル樹
脂を主成分とするもの5該ポリ塩化ビニル樹脂にポリ塩
化ビニリデン樹脂を混合したもの。
Examples of the above-mentioned vinyl chloride resins include 1) those containing polyvinyl chloride resin as a main component, and 5) those containing polyvinylidene chloride resin mixed with the polyvinyl chloride resin.

アクリル変性ポリ塩化ビニル樹脂がある。そして上記塩
化ビニル樹脂には、炭酸カルシウム、タルク、クレー等
の充填材を混合して用いる。
There is an acrylic modified polyvinyl chloride resin. The vinyl chloride resin is mixed with fillers such as calcium carbonate, talc, and clay.

また、上記繊維強化としては1例えばガラス繊維、アル
ミナ繊維、シリカ繊維、シリカアルミナ繊維、炭素繊維
及びこれらの混合繊維を補強材として用いることにより
行う。
Further, the above-mentioned fiber reinforcement is carried out by using, for example, glass fiber, alumina fiber, silica fiber, silica-alumina fiber, carbon fiber, or a mixed fiber thereof as a reinforcing material.

また、上記接合としては1例えばゴム系接着剤。The above-mentioned bonding may be performed using, for example, a rubber adhesive.

ウレタン樹脂系接着剤を用いて、上記繊維強化基材と熱
硬化性樹脂化粧板との間で行う。
This is done between the fiber-reinforced base material and the thermosetting resin decorative board using a urethane resin adhesive.

また、上記熱硬化性樹脂としては9例えばメラミン樹脂
、ジアリルフタレート樹脂、不飽和ポリエステル樹脂が
ある。
Examples of the thermosetting resin include melamine resin, diallyl phthalate resin, and unsaturated polyester resin.

上記化粧板としては5表面層のオーバーレイ紙は酸化ア
ルミニウムを主成分(50%以上含有)とする耐摩耗性
付与剤を偏在混入した混抄紙を用いる。上記酸化アルミ
ニウムとしては9例えば平均粒径が10〜50μmのα
型微粉を用いる。
For the above-mentioned decorative board, the overlay paper of the five surface layers is made of mixed paper in which an abrasion resistance imparting agent containing aluminum oxide as a main component (containing 50% or more) is unevenly mixed. The above-mentioned aluminum oxide is 9, for example, α with an average particle size of 10 to 50 μm.
Use mold fine powder.

また、上記化粧板としては1例えば板厚さが0゜2〜0
.6InIllO紙又は布を芯材とするものが好ましい
。かかる板厚さにすることにより、芯材の柔軟性9弾力
性を保持しつつ、建築内装材全体の打ち抜き加工性、耐
衝撃性等を良くすることができる。
In addition, as the above-mentioned decorative board, for example, the board thickness is 0°2 to 0.
.. Preferably, the core material is 6InIllO paper or cloth. By having such a plate thickness, it is possible to maintain the flexibility and elasticity of the core material while improving the punching workability, impact resistance, etc. of the entire architectural interior material.

〔作用及び効果〕[Action and effect]

本発明にかかる建築内装材は、塩化ビニル樹脂からなる
繊維強化基材を用いているため、該繊維強化基材は耐衝
撃性、耐寒性に優れると共に2寸法変化が小さい。つま
り、上記建築内装材は1本来、塩化ビニル樹脂タイル自
体が有する絶縁性耐熱性に加えて、繊維強化基材により
、耐衝撃性。
Since the architectural interior material according to the present invention uses a fiber-reinforced base material made of vinyl chloride resin, the fiber-reinforced base material has excellent impact resistance and cold resistance, and has a small change in two dimensions. In other words, the above-mentioned architectural interior materials inherently have impact resistance due to the fiber-reinforced base material, in addition to the insulation and heat resistance that the vinyl chloride resin tiles themselves have.

耐寒性が向上する。Cold resistance improves.

また、上記繊維強化基材は1寸法変化が小さいため、該
繊維強化基材の表面に積層する上記熱硬化性樹脂化粧板
の寸法変化と路間等になる。その結果2本発明の建築内
装材は、従来の複合床材のごとく2反りを生ずることが
ない(第2図参照)。
Further, since the fiber-reinforced base material has a small change in one dimension, there will be a gap between the dimension change and the thermosetting resin decorative board laminated on the surface of the fiber-reinforced base material. As a result, the architectural interior material of the present invention does not warp unlike conventional composite flooring materials (see Figure 2).

また、上記建築内装材は2寸法精度が良く、コンクリー
ト床等の表面との密着性が良い。そのため。
Further, the above-mentioned architectural interior material has good two-dimensional accuracy and good adhesion to surfaces such as concrete floors. Therefore.

容易に直貼りすることができる。Can be easily pasted directly.

したがって2本発明によれば1w!!、縁性、耐熱性。Therefore, according to the present invention, 1w! ! , edgeability, heat resistance.

耐衝撃性、耐寒性に優れ、かつ寸法変化が小さく反りを
生じない、建築内装材を提供することができる。
It is possible to provide a building interior material that has excellent impact resistance and cold resistance, has small dimensional changes, and does not warp.

〔実施例〕〔Example〕

本例にかかる建築内装材につき、第1図を用いて説明す
る。
The architectural interior material according to this example will be explained using FIG. 1.

即ち2本例の建築内装材10は、塩化ビニル樹脂の繊維
強化基材1と、該繊維強化基材1の表面に積層した熱硬
化性樹脂化粧板3とよりなる。
That is, the architectural interior materials 10 of the two examples are composed of a fiber-reinforced base material 1 made of vinyl chloride resin and a thermosetting resin decorative board 3 laminated on the surface of the fiber-reinforced base material 1.

上記塩化ビニル樹脂は、ポリ塩化ビニル樹脂10〜30
重量%と、タルク60〜85重量%と。
The above vinyl chloride resin is polyvinyl chloride resin 10-30
% by weight and 60-85% by weight of talc.

ガラス繊維5〜10重量%とよりなる。また、繊維強化
基材1は、略30cm正方形からなる尺角寸法を有し、
板厚みは約2.6Mを有する。
It consists of 5 to 10% by weight of glass fiber. Further, the fiber-reinforced base material 1 has a square dimension of approximately 30 cm square,
The plate thickness is approximately 2.6M.

ここで注目すべきことは、上記繊維強化基材1は、従来
の塩化ビニル樹脂タイルとは異なり、樹脂中に繊維を混
合して該樹脂の強度を補強したことにある。これにより
、建築内装材の寸法変化を小さくシ、耐衝撃性、耐寒性
、絶縁性、耐熱性弾性、柔軟性を向上させる。
What should be noted here is that, unlike conventional vinyl chloride resin tiles, the fiber-reinforced base material 1 has fibers mixed into the resin to reinforce the strength of the resin. This reduces dimensional changes in building interior materials and improves impact resistance, cold resistance, insulation, heat-resistant elasticity, and flexibility.

また、上記熱硬化性樹脂化粧板3は、オーバーレイ表面
層を有するメラミン樹脂化粧板により構成する。該オー
バレイには、平均粒径が30μmのα型酸化アルミニウ
ムを80%含有する耐摩耗性付与剤を偏在混入した混抄
紙を用いる。そして該熱硬化性樹脂化粧板3は、板厚が
0.4n+mで連続成形プレスにより成形した高圧メラ
ミン樹脂積層化粧板により構成する。これにより、後述
するごとく、優れた表面性能を付与する。
Further, the thermosetting resin decorative board 3 is constituted by a melamine resin decorative board having an overlay surface layer. For the overlay, a mixed paper containing unevenly distributed abrasion resistance imparting agent containing 80% α-type aluminum oxide with an average particle size of 30 μm is used. The thermosetting resin decorative board 3 is made of a high-pressure melamine resin laminated decorative board having a thickness of 0.4n+m and molded by a continuous molding press. This provides excellent surface performance, as will be described later.

また、上記接着剤2として用いたウレタン樹脂系接着剤
は、ウレタン及びイソシアネート系樹脂により構成する
。これにより、建築内装材の耐寒性、柔軟性等を向上さ
せる。
The urethane resin adhesive used as the adhesive 2 is made of urethane and isocyanate resin. This improves the cold resistance, flexibility, etc. of building interior materials.

そして、上記繊維強化基材1の表面に熱硬化性樹脂化粧
板3を積層するに当たっては 連続ラミネータにより、
加圧し、上記繊維強化基材1と熱硬化性樹脂化粧板3と
を強固に接着する。
Then, when laminating the thermosetting resin decorative board 3 on the surface of the fiber-reinforced base material 1, a continuous laminator is used.
Pressure is applied to firmly bond the fiber-reinforced base material 1 and the thermosetting resin decorative board 3 together.

しかして、第1図に示すごと(、塩化ビニル樹脂からな
る繊維強化基材1の表面にメラミン樹脂化粧板からなる
熱硬化性樹脂化粧板3を積層した建築内装材を得る。
Thus, as shown in FIG. 1, a building interior material is obtained in which a thermosetting resin decorative board 3 made of a melamine resin decorative board is laminated on the surface of a fiber-reinforced base material 1 made of a vinyl chloride resin.

次に9作用効果につき説明する。Next, nine effects will be explained.

即ち9本例にかかる建築内装材10は、塩化ビニル樹脂
からなる繊維強化基材1を用いている。
That is, the architectural interior material 10 according to the ninth example uses a fiber-reinforced base material 1 made of vinyl chloride resin.

そのため、該繊維強化基材lにより、建築内装材10の
耐衝撃性、耐寒性を向上させると共に1寸法変化を小さ
くすることができる。つまり1本来塩化ビニル樹脂タイ
ル自体が有する絶縁性、耐熱性に加えて、繊維強化によ
り建築内装材の耐衝撃性、耐寒性を向上させる。
Therefore, the fiber-reinforced base material 1 can improve the impact resistance and cold resistance of the architectural interior material 10 and reduce the change in one dimension. In other words, in addition to the insulation and heat resistance that vinyl chloride resin tiles themselves inherently have, fiber reinforcement improves the impact resistance and cold resistance of building interior materials.

また、上記繊維強化基材1は1寸法変化が小さいため、
該繊維強化基材1の表面に積層する上記熱硬化性樹脂化
粧板3の寸法変化と路間等になる。
In addition, since the fiber-reinforced base material 1 has a small change in one dimension,
This results in dimensional changes and gaps in the thermosetting resin decorative board 3 laminated on the surface of the fiber-reinforced base material 1.

その結果、上記建築内装材10は、従来の複合床材のご
とく2反りを生ずることがない(第2図参照)。また、
該建築内装材10は9表面の熱硬化性樹脂化粧板3が0
.4mと比較的薄<、また基材の塩化ビニル樹脂が柔軟
性2弾性をそのまま保持している。そのため、打ち抜き
加工性に優れると共に1寸法精度が良くなる。
As a result, the architectural interior material 10 does not warp like conventional composite flooring materials (see FIG. 2). Also,
The architectural interior material 10 has 9 surfaces of thermosetting resin decorative board 3 of 0.
.. It is relatively thin at 4m, and the vinyl chloride resin base material maintains its flexibility and elasticity. Therefore, the punching processability is excellent and the one-dimensional accuracy is improved.

したがって、該建築内装材10は、コンクリート床等の
表面との密着性が良く、コンクリート床等の表面に容易
に直貼りすることができる。
Therefore, the architectural interior material 10 has good adhesion to surfaces such as concrete floors, and can be easily attached directly to surfaces such as concrete floors.

次に1本例の建築内装材10の諸性能につき。Next, various performances of the architectural interior material 10 of this example will be explained.

従来例と比較した結果を、第1表に示す。Table 1 shows the results of comparison with the conventional example.

第1表 第1表で知られるごとく1本発明品は、耐衝撃性、耐寒
性に優れると共に1寸法変化が従来品に比較して 7割
程度小さい。そのため2反りが小さくなり、施工性に優
れる。
As shown in Table 1, the product of the present invention has excellent impact resistance and cold resistance, and the change in one dimension is about 70% smaller than that of the conventional product. Therefore, the warpage is reduced and the workability is excellent.

以上のごとく9本例によれば、床材、化粧壁材として好
適な建築内装材を得ることができる。
As described above, according to the nine examples, it is possible to obtain architectural interior materials suitable as flooring materials and decorative wall materials.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は本発明の実施例にかかる建築内装材の断面図、
第2図及び第3図は従来の床材を示し第2図は複合床材
の断面図、第3図は塩化ビニル樹脂タイルの断面図であ
る。 繊維強化基材、10゜ 接着材 熱硬化性樹脂化粧板。 板厚。 反りの矢高。 建築内装材。
FIG. 1 is a sectional view of a building interior material according to an embodiment of the present invention;
2 and 3 show conventional flooring materials, FIG. 2 is a sectional view of a composite flooring material, and FIG. 3 is a sectional view of a vinyl chloride resin tile. Fiber reinforced base material, 10° adhesive thermosetting resin decorative board. Plate thickness. Warped arrow height. Architectural interior materials.

Claims (1)

【特許請求の範囲】[Claims] 塩化ビニル樹脂に無機繊維を混入した繊維強化基材と、
該繊維強化基材の表面に接合した化粧板とよりなり、該
化粧板の表面層のオーバーレイ紙は酸化アルミニウムを
主成分とする耐摩耗性付与剤を偏在混入してなる混抄紙
を用いた熱硬化性樹脂化粧板であることを特徴とする建
築内装材。
A fiber-reinforced base material made of vinyl chloride resin mixed with inorganic fibers,
It consists of a decorative laminate bonded to the surface of the fiber-reinforced base material, and the overlay paper on the surface layer of the decorative laminate is heat-treated using mixed paper mixed with unevenly distributed abrasion resistance imparting agent mainly composed of aluminum oxide. A building interior material characterized by being a curable resin decorative board.
JP33608789A 1989-12-25 1989-12-25 Building interior materials Expired - Lifetime JPH086432B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP33608789A JPH086432B2 (en) 1989-12-25 1989-12-25 Building interior materials

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP33608789A JPH086432B2 (en) 1989-12-25 1989-12-25 Building interior materials

Publications (2)

Publication Number Publication Date
JPH03197757A true JPH03197757A (en) 1991-08-29
JPH086432B2 JPH086432B2 (en) 1996-01-24

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ID=18295565

Family Applications (1)

Application Number Title Priority Date Filing Date
JP33608789A Expired - Lifetime JPH086432B2 (en) 1989-12-25 1989-12-25 Building interior materials

Country Status (1)

Country Link
JP (1) JPH086432B2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100404770C (en) * 2005-08-12 2008-07-23 昆明红塔木业有限公司 Wearable and abrasion resistant emulational wood floor with simulative wood grain

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
PL3402838T3 (en) * 2016-01-15 2020-08-24 Beaulieu International Group Nv Covering panel and process of producing covering panels

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100404770C (en) * 2005-08-12 2008-07-23 昆明红塔木业有限公司 Wearable and abrasion resistant emulational wood floor with simulative wood grain

Also Published As

Publication number Publication date
JPH086432B2 (en) 1996-01-24

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