WO2023036752A1 - A robotic working tool and a robotic meat handling system for use in slaughterhouses - Google Patents

A robotic working tool and a robotic meat handling system for use in slaughterhouses Download PDF

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Publication number
WO2023036752A1
WO2023036752A1 PCT/EP2022/074674 EP2022074674W WO2023036752A1 WO 2023036752 A1 WO2023036752 A1 WO 2023036752A1 EP 2022074674 W EP2022074674 W EP 2022074674W WO 2023036752 A1 WO2023036752 A1 WO 2023036752A1
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WO
WIPO (PCT)
Prior art keywords
meat
transport
working tool
storage
gripping
Prior art date
Application number
PCT/EP2022/074674
Other languages
French (fr)
Inventor
Klaus Thaarup
Marc Podzimski MORGAN
Hussein ALI
Henrik HEEGAARD
Original Assignee
Teknologisk Institut
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Teknologisk Institut filed Critical Teknologisk Institut
Publication of WO2023036752A1 publication Critical patent/WO2023036752A1/en

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Classifications

    • AHUMAN NECESSITIES
    • A22BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
    • A22CPROCESSING MEAT, POULTRY, OR FISH
    • A22C15/00Apparatus for hanging-up meat or sausages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J11/00Manipulators not otherwise provided for
    • B25J11/0045Manipulators used in the food industry
    • AHUMAN NECESSITIES
    • A22BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
    • A22BSLAUGHTERING
    • A22B7/00Slaughterhouse arrangements
    • A22B7/001Conveying arrangements
    • A22B7/003Positioning, orienting or supporting carcasses as they are being conveyed
    • AHUMAN NECESSITIES
    • A22BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
    • A22BSLAUGHTERING
    • A22B7/00Slaughterhouse arrangements
    • A22B7/001Conveying arrangements
    • A22B7/005Means for transferring carcasses from a conveying unit to a different one, e.g. hooking, unhooking
    • AHUMAN NECESSITIES
    • A22BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
    • A22CPROCESSING MEAT, POULTRY, OR FISH
    • A22C17/00Other devices for processing meat or bones
    • AHUMAN NECESSITIES
    • A22BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
    • A22CPROCESSING MEAT, POULTRY, OR FISH
    • A22C17/00Other devices for processing meat or bones
    • A22C17/0073Other devices for processing meat or bones using visual recognition, X-rays, ultrasounds, or other contactless means to determine quality or size of portioned meat
    • A22C17/008Other devices for processing meat or bones using visual recognition, X-rays, ultrasounds, or other contactless means to determine quality or size of portioned meat for measuring quality, e.g. to determine further processing
    • AHUMAN NECESSITIES
    • A22BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
    • A22CPROCESSING MEAT, POULTRY, OR FISH
    • A22C17/00Other devices for processing meat or bones
    • A22C17/02Apparatus for holding meat or bones while cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J15/00Gripping heads and other end effectors
    • B25J15/02Gripping heads and other end effectors servo-actuated
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J15/00Gripping heads and other end effectors
    • B25J15/02Gripping heads and other end effectors servo-actuated
    • B25J15/0206Gripping heads and other end effectors servo-actuated comprising articulated grippers
    • B25J15/022Gripping heads and other end effectors servo-actuated comprising articulated grippers actuated by articulated links
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J15/00Gripping heads and other end effectors
    • B25J15/04Gripping heads and other end effectors with provision for the remote detachment or exchange of the head or parts thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J19/00Accessories fitted to manipulators, e.g. for monitoring, for viewing; Safety devices combined with or specially adapted for use in connection with manipulators
    • B25J19/02Sensing devices
    • B25J19/021Optical sensing devices
    • B25J19/023Optical sensing devices including video camera means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J9/00Programme-controlled manipulators
    • B25J9/0093Programme-controlled manipulators co-operating with conveyor means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/52Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
    • B65G47/60Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices to or from conveyors of the suspended, e.g. trolley, type
    • B65G47/61Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices to or from conveyors of the suspended, e.g. trolley, type for articles

Definitions

  • This invention relates to a robotic working tool, for mounting on an industrial robot for use in slaughterhouses or in the meat packing industry, for handling meat products, and to a related robotic meat handling system, e.g., for collecting, lifting, and/or moving meat products.
  • US6082797 discloses a gripping tool assembly disposed on the wrist section of a robot for gripping and moving various objects between a pick-up zone and a drop-off zone.
  • the present invention relates to a robotic working tool, for mounting on an industrial robot for use in slaughterhouses or in the meat packing industry, for automatically moving meat products between a source location and an end destination, and to a related robotic meat handling system, e.g., for collecting, lifting, and/or moving meat products.
  • the working tool of the present invention allows automatic execution of various processes, allowing relief of the slaughterhouse worker.
  • Another object of the invention is to provide a working tool which can be used both for hanging and dismantling meat products on/from a storage rack, i.e., a dual action robotic working tool.
  • the invention provides a robotic working tool/end effector (1), for mounting on an industrial robot/manipulator (8) for use in slaughterhouses or in the meat packing industry for handling meat products (9), which working tool (1) comprises the following elements: a. a gripping means (2), configured for collecting, lifting, and/or moving the meat product/workpiece (9) in question, which gripping means comprises: an upper gripper (2A) and a lower gripper (2B), which grippers are composed of a number of gripping jaws/blades (2A', 2B'); and an actuator (4A) configured for the upper gripper (2A) and an actuator (4B) for the lower gripper (2B); b. a (first) sensing means (6), configured for determining the orientation of the meat product/workpiece (9); and c. a connecting means/fastening element (7), configured for connecting the robotic working tool (1) to the industrial robot/manipulator (8).
  • a gripping means (2) configured for collecting, lifting, and/or moving the meat product/workpiece (9) in question
  • the invention provides a robotic meat handling system (10) configured for use in slaughterhouses or in the meat packing industry for handling meat products (9), which meat handling system may be characterised by comprising the following essential elements: a robotic working tool/end effector (1) comprising a gripping means (2), a sensing means (6), both being in communication with, and controlled by, a processing means/controller (11), and connected to an industrial robot/manipulator (8) via a connecting means/fastening element (7), configured for handling the meat product/workpiece (9) in question; an industrial robot/manipulator (8), in communication with, and controlled by, a processing means/controller (11), which industrial robot holds and is capable of manipulating the working tool/end effector (1); a processing means/controller (11), in communication with the industrial robot/manipulator (8) and with the sensing means (6) of the working tool (1), configured for manipulating the industrial robot/manipulator (8) and the working tool (1), and, optionally, in communication with the conveying means (12
  • the present invention provides a method for handling meat products, for use at for use at slaughterhouses or abattoirs or in the meat packing industry.
  • the invention provides a method for automatically suspending one or more meat products/workpieces (9), arriving on a conveying means (12), onto a means for storage/transport of meat items/meat transport rack (14) of said meat items, which method comprises the steps of: i. providing one or more meat products/workpieces (9), via an inlet conveying means/conveying belt (12A) to a working area/arrival area (12C); ii.
  • sensing means/conveyor sensing means 13
  • sensing means/conveyor sensing means 13
  • sensing means/conveyor sensing means 13
  • processing means/controller/processor/PC 11
  • a robotic working tool/end effector (1) comprising a gripping means (2), a sensing means (6), and connected to an industrial robot/manipulator (8) via a connecting means (7), lifting the meat product (9) and hanging it on a hook (14B) mounted on the vertical rod (14A) of the means for storage/transport of meat items/meat transport rack (14) by use of the working tool (1) mounted on an industrial robot (8); v. bringing the means for storage/transport of meat items/meat transport rack (14) into position for receiving the next meat product (9) using the means (15) for rotating the storage means (14); vi.
  • the invention provides a method for automatically suspending one or more meat products/workpieces (9), arriving on a conveying means (12), onto a means for storage/transport of meat items/meat transport rack (14) of said meat items, which method comprises the steps of: i. provision of the means for storage/transport of meat items (14), fully loaded with said meat products (9); ii. positioning a pre-selected hook/spike (14B), e.g., selected from the upper row of spikes (14B'), making it accessible for engagement with a robotic working tool/end effector (1) comprising a gripping means (2), a sensing means (6), and connected to an industrial robot/manipulator (8) via a connecting means (7); iii.
  • Figs. 1A-1B show the robotic working tool/end effector (1) of the invention viewed from two different angles;
  • Figs. 2A-2B show some essential elements of a gripper (2) for use according to the invention.
  • Figs. 3A-3D illustrate some essential elements of the meat handling system (10) of the invention.
  • the invention provides a robotic working tool/end effector (1), configured for mounting on an industrial robot/manipulator (8) for use in slaughterhouses or in the meat packing industry for handling meat products (9), i.e., for suspension and/or dismantling/dismounting meat products on/from a storage rack.
  • the handling of meat products (9) contemplated according to the present invention typically involves automatic transfer of meat products (9) between a source location, often an inlet conveying means (12), and a final end destination, often a meat transport rack (14) (i.e., suspension of meat products), or vice versa (i.e., dismantling of meat products).
  • a source location often an inlet conveying means (12)
  • a final end destination often a meat transport rack (14) (i.e., suspension of meat products), or vice versa (i.e., dismantling of meat products).
  • the working tool of the invention may be characterised by comprising the following elements: a. a gripping means (2), configured for collecting, lifting, and/or moving the meat product/ workpiece (9) in question, which gripping means comprises:
  • an actuator (4A) configured for activating the upper gripper (2A) and an actuator (4B) configured for activating the lower gripper (2B);
  • a sensing means (6) configured for determining the orientation of the meat product/workpiece (9) upon approach of the working tool/end effector (1) during dismantling of the meat product/workpiece (9);
  • a connecting means/fastening element (7) configured for connecting the robotic working tool/end effector (1) to the industrial robot/manipulator (8).
  • the gripping means The gripping means
  • the robotic working tool of the invention may be characterised as comprising a parallel gripping device (3), via which device the upper and lower grippers, respectively, are operatively connected to the tool base (5), and thereby able to exert a parallel displacement of the gripping jaws/blades (2A, 2B).
  • This parallel displacement is brought about by use of an upper parallel gripping device (3A) and a lower parallel gripping device (3B), respectively.
  • the gripper sensing means (6) is preferably connected to the upper gripper (2A) via a sensor fitting/sensor mounting (6C) configured for mounting the gripper sensing means (6) on the upper gripper (2A).
  • the grippers (2A, 2B) are composed of one or more gripping jaws/blades (2A', 2B').
  • the grippers for use according to the invention are composed of from 2-10 interconnected gripping jaws/blades, e.g., composed of from 3-7 interconnected gripping jaws/blades, or composed of 5 interconnected gripping jaws/blades.
  • the gripping jaw/blade (2A' or 2B') for use according to the invention shall possess an appropriate number of equally mounted or opposite mounted tooths or notches (2B'*) for effective retention of the meat product/workpiece (9).
  • the meat products subjected to the processes of this invention may be described as flexible, pliable, and slippery, which are qualities that make special needs for a gentle handling. Experiments with the tool of the present invention have shown that it can effectively solve the desired tasks in a gentle way when using oppositely mounted tooths or notches.
  • the gripping device (2) of the invention is composed of a number of alternating gripping jaws/blades (2A', 2B'), wherein part of the gripping jaws/blades holds an appropriate number of equally mounted tooths or notches (2B'*), and the remaining part of the gripping jaws/blades holds an appropriate number of oppositely mounted tooths or notches (2B'*).
  • the upper and lower grippers (2A, 2B) of the invention may be characterised by having a front end (2F), pointing towards the meat item to be handled, and a rear end (2G), pointing towards the connecting fitting (2E) connecting the gripper (2) to the parallel gripping device (3).
  • the gripping jaws/blades (2A', 2B') should be interconnected at the front end (2F) of the gripper (2A or 2B) via a protective round bar (2C) bridging the respective gripping blades (2A', 2B').
  • gripping jaws/blades (2A', 2B') may be interconnected at the rear end (2G) by suitable assembly fittings (2D), e.g., by being welded together using suitable space bars.
  • the robotic working tool/end effector (1) of the invention also comprises a sensing means (6).
  • the sensing means (6) for use according to the invention is particularly suited for use in the meat removal process, and it shall be configured for determining the orientation of the meat product/workpiece (9) upon approach of the working tool/end effector (1) during dismantling of the meat product/workpiece (9).
  • the working tool/end effector of the invention may form part of a robotic meat handling system (10) that may, optionally, include an additional (second) conveyor sensing means (13)
  • the sensing means (6) of the gripping tool may also be named the first sensing means or the gripper sensing means.
  • the gripper sensing means (6) for use according to the invention comprises a sensor/colour sensing camera (6A), capable of communicating with the processing means/controller/processor/PC (11).
  • the sensor (6A) shall recognise the surface of the incoming meat product (9) and shall be able to distinguish between a front and a back side of the meat product.
  • the front side may in particular be the skin side, and the back side may represent the meat side.
  • the senor should measure the object from a position perpendicular to the object. Therefore, in an arrangement as shown in Fig. 1A, the sensor opening/lens (6A') should be placed underneath the sensor (6A).
  • the sensor (6A) shall be placed at the end of an actuator (6B) allowing the sensor to be pushed and retracted.
  • the sensor is retracted and kept within a shield housing (not shown).
  • the sensor (6A) and the actuator (6B) should be interconnected via a sensor fitting/sensor mounting (6C), firmly placed and positioned relative to the upper gripper (2A).
  • the sensor (6A) for use according to the invention typically comprises a colour camera with a lens.
  • the sensing gripper means (6) of the invention may also include lighting means (17).
  • the working tool (1) of the invention For the working tool (1) of the invention to work as an end-of-arm tool or a robotic end effector, the working tool must comprise a connecting means/fastening element (7) configured for attachment of the working tool (1) to an industrial robot/manipulator (8) for use according to the invention.
  • the connecting means/fastening element (7) for use according to the invention shall be mounted on the tool base (5).
  • the connecting means/fastening element (7) for use according to the invention is removably mounted on the distal end of the robotic arm.
  • the system of the invention may be applied to various meat products (9), normally processed at slaughterhouses or in the meat packing industry.
  • meat products (9) contemplated according to the invention include, e.g., pork loin, loin side, bags and fillet.
  • the invention provides a robotic meat handling system (10), for use in slaughterhouses or in the meat packing industry for handling meat products (9), e.g., configured for collecting, lifting, and/or moving the meat products (9).
  • the robotic meat handling system (10) of the invention may be characterised by comprising the following essential elements: a robotic working tool/end effector (1) comprising a gripping means (2) and a sensing means (6), which gripping- and sensing means both are in communication with, and controlled by, a processing means/controller (11), and are connected to an industrial robot/manipulator (8) via a connecting means/fastening element (7), and which working tool is configured for handling the meat product/workpiece (9) in question; an industrial robot/manipulator (8), in communication with, and controlled by, a processing means/controller (11), which industrial robot holds and is capable of manipulating the working tool/end effector (1); a processing means/controller (11), in communication with the industrial robot/manipulator (8) and with the gripping means (2) and the sensing means (6) of the working tool (1), which processor is configured for manipulating the industrial robot/manipulator (8) and the working tool (1), and, optionally, in communication with the conveying means (12), and/or
  • the robotic working tool for use in the meat handling system of the invention shall in particular be the robotic working tool (1) of the invention.
  • the robot (8) for use according to the invention may be any commercially available industrial robot, comprising a robotic arm having multiple axes of motion, and the robotic working tool/end effector (1) of the invention mounted to the robotic arm.
  • Useable equipment includes e.g., a gantry robot, a free-arm (6-axis) robot, a palletizing (4-axis) robot, a flex-picker, etc.
  • a free-arm (6-axis) robot is used.
  • the processing means includes
  • the processing means/controller/processor/PC (11) may be any commercially available programmable logic controller (PLC) or digital computer, configured for computing, controlling, activation and/or moving, i.a., the working tool of the invention, and the robot/manipulator for use according to the invention. If two or more processing means are employed, these processors may be in inter-communication with each other.
  • PLC programmable logic controller
  • digital computer configured for computing, controlling, activation and/or moving, i.a., the working tool of the invention, and the robot/manipulator for use according to the invention. If two or more processing means are employed, these processors may be in inter-communication with each other.
  • the processing means/controller (11) for use according to the invention shall be in function with the working tool (1) of the invention, including the first sensing means (6), and the industrial robot (8), for use according to the invention.
  • the processing means/controller (11) for use according to the invention may be in communication and in operation with the second sensing means/conveyor sensing means (13), and/or with the vision means/imaging device (16), and/or with the means (15) configured for rotating the storage means (14), and/or with the second sensing means/conveyor sensing means (13), and/or with the means (15) for rotating the storage means (14).
  • the industrial robot (8) and the robotic working tool (1) of the invention may be operated using a standing/permanent robot program which is executed by the processing means (11).
  • the robotic arm carrying the working tool of the invention may be directed towards five different points, e.g., a hook/spike (14B') on the upper row on the vertical rod (14A) of the storage/transport of meat items (14), followed by a hook/spike (14B") on the second row on the vertical rod (14A), etc., or vice versa.
  • the system of the invention also includes a conveying means (12).
  • the conveying means for use according to the invention shall be configured for transporting and providing the incoming or outgoing meat product (9) to the processing area and may comprise one or more conveying belts conventionally used in abattoirs. Normally, when processing pork products in pig slaughterhouses, the meat products (9) for processing according to the invention arrive on a supply conveyor, running with a general, factory set, pace-speed.
  • the meat product (9) arrives on the conveyor belt (12) with its rind-side (9A) pointing upwards, and its meat-side (9B) pointing down, and, when processing, e.g., pork loin, it may arrive with its backside pointing towards the griping tool (1).
  • the meat product (9) for processing according to the invention arrives on a straight line, with a certain/fixed distance to the edge of the conveyor belt.
  • the meat handling process may be controlled by means of a pace/tempo-controlled (clock) control of the handling process.
  • the conveying means (12) may be equipped with an encoder, configured for communication with the processing means (11), so the speed of the conveyor may be adapted to suit the needs of the remaining handling process.
  • the conveying means (12) for use according to the invention is equipped with a sensing means (13) configured for determination of the physical position of the incoming meat products (9) on the conveying belt (12), which sensor may be a simple mechanical or optical sensor, capable of detecting e.g. the front edge of the arriving meat item (9), thus allowing the industrial robot (8) to position the working tool (1) in the exact position, calculated by the processor (11).
  • a sensing means (13) configured for determination of the physical position of the incoming meat products (9) on the conveying belt (12)
  • sensor may be a simple mechanical or optical sensor, capable of detecting e.g. the front edge of the arriving meat item (9), thus allowing the industrial robot (8) to position the working tool (1) in the exact position, calculated by the processor (11).
  • the meat products may arrive in an unpredictable order, and need to be turned or handled/manipulated accordingly, e.g., by help of a vision means/imaging device (16), configured for determining the orientation of the incoming meat product (9), e.g., whether it is having its meat-side up or rind-side up, or it is having its backside pointing towards or away from the working tool (1).
  • a vision means/imaging device (16) configured for determining the orientation of the incoming meat product (9), e.g., whether it is having its meat-side up or rind-side up, or it is having its backside pointing towards or away from the working tool (1).
  • the conveying means (12) including the inlet conveying means/conveying belt (12A) and the supporting inlet or sorting conveying belt (12B) for supporting/securing the incoming meat product (9), together with the means for storage/transport of meat items/meat transport rack/transport unit/haulage vehicle/"Christmas tree" (14), may be regarded as the working area/arrival area of the system of the invention (12C).
  • the conveying means (12) of the invention comprise an inlet conveyor belt (12A) followed by a supporting inlet or sorting conveyor belt (12B) configured for supporting and securing, or for sorting and redistribution, of the incoming meat product during processing by the working tool (1).
  • the two conveying belts (12A, 12B) may be placed in different heights and angles, and the meat products (9) are collected by the working tool (1) between the two conveying belts (12A, 12B).
  • the horizontal distance between these two conveying belts (12A, 12B) should be slightly wider than the width of the working tool (1), in order that the tool can be placed and operate in between the two conveying belts.
  • the two conveying belts i.e., the inlet conveyor belt (12A) and the supporting inlet or sorting conveyor belt (12B), should run at the same speed, allowing safe and gentle handling of the meat product.
  • the conveying means (12) may be configured to include one or more acceleration conveyor belts.
  • the conveying means (12) for use according to the invention may be able to catch up with the speed of the general supply conveyor, running with a general, factory set, pace-speed.
  • the meat handling system (10) of the invention can make efficient use of time and may prevent downtime while the transporting means (14) is being replaced.
  • the conveying means (12) of the meat handling system (10) of the invention optionally may include a (second) conveyor sensing means (13), configured for determination of the physical position of the incoming meat product (9) on the conveying belt (12), and/or, optionally, the orientation of the incoming meat product (9), e.g., meat-side up or rind-side up.
  • This (second) conveyor sensing means (13) for use according to the invention shall be installed within operating distance of the incoming meat product (9), and shall be able to determine the position of the arriving meat product (9) on the inlet conveyor belt (12A).
  • the senor may be a simple mechanical or optical sensor, capable of detecting, e.g., the front edge of the arriving meat product (9), thus allowing the robot (8) to position the working tool (1) in the exact position, calculated by the processor (11).
  • the sensor should be able to determine its exact position, not only the position of the front edge, but also the lateral placement of the arriving meat item on the conveyor belt (12), and be able to determine the nature of the arriving work piece, e.g. whether it represents a right-side or left-side meat item.
  • the senor preferably is an optical sensor, and preferably a vision device/camera, installed at, or within operating distance of the arrival area, configured for obtaining at least one image of the meat item while it is being transported along the conveyor (12), configured for digitalization of the obtained image, and transmission of the digitalized data to the processing means (11).
  • a vision device/camera installed at, or within operating distance of the arrival area, configured for obtaining at least one image of the meat item while it is being transported along the conveyor (12), configured for digitalization of the obtained image, and transmission of the digitalized data to the processing means (11).
  • Such equipment will allow for a determination of the essential features relating to the position of such arriving work pieces, incl., e.g., determination of a left- or a right-side meat cut and determine the localisation of a suitable gripping area on the arriving meat product (9).
  • the senor (13) for use according to the invention may comprise a mechanical or an optical sensor, and/or a vision device/camera, or any combination hereof.
  • the vision means The vision means
  • the robotic meat handling system of the invention may also include a vision means/imaging device (16).
  • the vision means/imaging device/camera (16) for use according to the invention may be any commercially available vision system, incl., e.g., an RGB (colour) camera, an infra-red (IR) camera, or an RGB-IR camera, a 3D (range) camera, or an RGB-3D camera.
  • an RGB (colour) camera e.g., an RGB (colour) camera, an infra-red (IR) camera, or an RGB-IR camera, a 3D (range) camera, or an RGB-3D camera.
  • the vision means/imaging device (16) for use according to the invention may be considered as part of a machine imaging system.
  • Machine imaging systems typically comprise a 3D-camera with a lens, an image sensor, an imaging processing means, and communication means.
  • the system of the invention comprises two or more cameras, e.g., three cameras, one directed forward and two directed to the sides.
  • the vision means/imaging device (16) for use according to the invention may be a three-dimensional (3D) imaging system.
  • 3D-imaging systems typically comprise multiple cameras or one or more laser displacement sensors.
  • Commercially available 3D scanners or range cameras include the time-of-flight camera, the structure light camera, stereo camera or 3D camera, e.g., the Sick 3D ruler.
  • the imaging device for use according to the invention is a LIDAR-based 3D-camera, that illuminates the target with laser light, and measures the reflection with a sensor.
  • the system of the invention may be supplemented with additional sensors configured for measuring, determining and/or detecting various properties or events, e.g., distance sensors, positions sensors, X-ray sensors, ultrasound sensors, infrared sensors, radar sensors, etc.
  • the individual component of the vision means/imaging device (16) for use according to the invention are commercially available.
  • the imaging system for use according to the invention also include lighting means (17).
  • the robotic meat handling system (10) of the invention may be able to work as intended when performed in a standard factory light.
  • the system of the invention preferably comprises one or more lights sources (17), set up to illuminate the meat product (9) while being monitored by the sensing means (6, 13), and/or images are taken by the vision device (16).
  • the robotic meat handling system (10) of the invention additionally comprises one or more lights sources (17) configured for illuminating the meat product in guestion.
  • the means for storage/transport of meat items (14) for use according to the invention essentially represents a rack/ stand, holding a number of hooks (14B), each with its tip facing upwards, for receiving the meat product/workpiece (9) to be stored/transported, and which hooks are mounted in, usually, five rows on a vertical rod (14A). Also, the vertical rod (14A) is rotatable via a pivotal point (14"), located below the suspension hook (14').
  • slaughterhouses/abattoirs this means (14) for storage/transport of meat items is usually configured to be suspended from an overhanging rail (14C) for collecting and transporting the meat items.
  • the robotic meat handling system (10) of the invention should comprise a means (15) for rotating the storage/transport means (14).
  • the means (15) for rotating the storage/transport means (14) for use according to the invention may be a top-hung means (15A) or a bottom-mounted means (15B).
  • the means (15) for rotating the storage/transport means (14) is a top-hung means is described in, e.g., W02020201501.
  • the means (15) for rotating the storage/transport means (14) is a bottom-set means (15B), comprising a spearhead/fixation crown (15B') configured for gripping, turning, and holding the means for storage/transport of meat items (14), which spearhead/fixation crown (15B') may be connected to a means for turning the storage/transport of meat items (14), e.g., a motor.
  • the invention provides methods for handling meat products, for use in slaughterhouses or in the meat packing industry, for collecting, lifting, and/or moving of meat products/workpieces (9) by use of the robotic working tool/end effector (1) of ethe invention, or by us of the robotic meat handling system (10) of the invention.
  • the invention provides a method for automatically suspending one or more meat products/workpieces (9), arriving on a conveying means (12), onto a means for storage/transport of meat items/meat transport rack (14) of said meat items.
  • the method of the invention for automatically suspension of meat products may be characterised by comprising the subsequent steps of: i. providing one or more meat products/workpieces (9), via an inlet conveying means/conveying belt (12A) to a working area/arrival area (12C); ii. detecting the arrival of the meat product/workpiece (9) on the inlet conveying means/conveying belt (12A) using a sensing means/conveyor sensing means (13), installed at, or within operating distance of the working area/arrival area (12C), which sensing means/conveyor sensing means (13) is in communication with, and controlled by, a processing means/controller/processor/PC (11); iii.
  • step i of the method of the invention for automatic suspension of meat products/workpieces (9) the meat products (9) for processing according to the invention arrive at the working area/arrival area (12C) on a supply conveyor, running with a general, factory set, pace-speed. Also, at some abattoirs, the meat product (9) arrives on the conveyor belt (12) with its rind-side (9A) pointing upwards, and its meat-side (9B) pointing down, and, when processing, e.g., pork loin, it may arrive with its backside pointing towards the working tool (1). Finally, the meat product (9) for processing according to the invention arrives on a straight line, with a certain/fixed distance to the front edge (i.e., the edge facing the industrial robot) of the conveyor belt.
  • step ii of the method of the invention for automatic suspension of meat products/workpieces (9) the arrival of the meat product/workpiece (9) on the inlet conveying means/conveying belt (12A) may be detected using a sensing means/ conveyor sensing means (13), installed at, or within operating distance of the working area/arrival area (12C), which sensing means/conveyor sensing means (13) is in communication with, and controlled by, a processing means/controller/processor/PC (11).
  • arrival meat of the meat product/workpiece (9) may be calculated by the processing means (11) based on a pace/tempo-controlled (clock) control of the incoming meat products (9), and instructions given to the operating robot (8) to activate the working tool/end effector (1) accordingly.
  • the conveying means (12) may be equipped with an encoder, configured for communication with the processing means (11), so the speed of the conveyor may be adapted to suit the needs of the remaining handling process.
  • the encoder for use according to the invention may in particular be a rotary encoder, in communication with, and receiving operational guidance from, the processing means (11). This ensures that the system can performing certain functions, like controlling (determine and adjust) the speed of the conveyor belt and synchronize with the industrial robot (8).
  • the processing means (11) may perform certain functions, like controlling (determine and adjust) the speed of the conveyor belt and synchronize with the industrial robot (8).
  • encoders to conveyors: motor mount, roller shaft mount, belt/chain driven and surface mount. Any type of encoder may be employed according to the invention.
  • the inlet conveyor belt (12A) and the supporting conveyor belt (12B) are capable of driving at varying speeds, so that the conveying means is able to catch up with the speed of the general supply conveyor, running with a general, factory set, pace-speed, and may, moreover, be able to accelerate transport of the incoming meat products (9) relative to the speed of the general, factory set, pace-speed, thereby making the meat handling system (10) of the invention capable of efficiently using time and preventing downtime while the transporting means (14) is being replaced.
  • the conveying means (12) for use according to the invention is equipped with a sensing means (13) configured for determination of the physical position of the incoming meat products (9) on the conveying belt (12), which sensor may be a simple mechanical or optical sensor, capable of detecting e.g. the front edge of the arriving meat product (9), thus allowing the industrial robot (8) to position the working tool (1) in the exact position, calculated by the processor (11).
  • a sensing means (13) configured for determination of the physical position of the incoming meat products (9) on the conveying belt (12)
  • sensor may be a simple mechanical or optical sensor, capable of detecting e.g. the front edge of the arriving meat product (9), thus allowing the industrial robot (8) to position the working tool (1) in the exact position, calculated by the processor (11).
  • the sensing means (13) may include a vision means/imaging device, in operation with, and controlled by, the processing means (11), and which vision means/imaging device (16) is configured for obtaining one or more images of the arriving meat product (9), while the meat product is in motion, and transmission of the digitalized data to the processing means (11), that is configured for giving instructions given to the operating robot (8) to activate the working tool/end effector (1) accordingly.
  • the sensing means/vision means/imaging device (13) may be configured for determining the orientation of the incoming meat product (9), e.g., whether it is having its meat-side up or rind-side up, or it is having its backside pointing towards or away from the working tool (1).
  • step iii of the method of the invention for automatic suspension of meat products/workpieces (9) the industrial robot (8) used according to the invention directs the working tool/end effector (1) towards the meat product (9), aiming for a suitable gripping area, as determined by the processing means (11).
  • a suitable gripping area may be identified or calculated by the processor (11) based on the physical location of the meat product (9) on the inlet conveyor, as described above, or it may be calculated based on the information obtained from the sensing means/vision means/imaging device (13), as described above.
  • step iv of the method of the invention for automatic suspension of meat products/workpieces (9) the meat product (9) is grabbed, while in motion, by use of the working tool (1) mounted on an industrial robot (8), at the gripping area, calculated or determined by the processing device (11) as described above, and lifted and hanged on a hook (14B) that is mounted on the vertical rod (14A) of the means for storage/transport of meat items/meat transport rack (14).
  • the robot (8) may be programmed to aim at and select a predetermined hook (14B), e.g., one of the, normally, four hooks that make up the top row of hooks which are placed on the meat transport rack (14).
  • a predetermined hook 14B
  • the position of the hook (14B) in question may be predetermined, or it may be identified by use of the vision means/imaging device (16) for determining the position of hooks on the means for storage/transport (14), in collaboration with the processing means (11).
  • step v of the method of the invention for automatic suspension of meat products/workpieces (9) after having delivered the first meat product (9) on a first hook (14B) of the means for storage/transport of meat items/meat transport rack (14), the storage/transport means (14) is brought into position for receiving the next meat product (9).
  • This manoeuvre is accomplished using the means (15) for rotating the storage means (14), whereby the stand is rotated 90 degrees, so that the next in line of the four hooks is brought into position for receiving the next meat product (9).
  • step vi of the method of the invention for automatic suspension of meat products/workpieces (9) after having mounted meat products (9) on all hooks (14B) on the first row (14B'), more meat products (9) are similarly hung on the hooks (14B) on the second row (14B"), followed by hanging meat products of the third (14B'"), fourth (14B""), and fifth (14B'""), lower row of the means for storage/transport of meat items/meat transport rack (14).
  • the empty, storage/transport means (14) is brought into position for receiving the next meat product (9), and the process of the invention for automatic suspension of meat products/workpieces (9) continues by repetition of steps i-vii, as described above.
  • the invention provides a method for automatically removal of one or more meat products/workpieces (9) hanging on a means for storage/transport of meat items/meat transport rack (14) of said meat items.
  • the method of the invention for automatically suspension of meat products may be characterised by comprising the steps of: i. provision of the means for storage/transport of meat items (14), fully loaded with said meat products (9); ii. positioning a pre-selected hook/spike (14B), e.g., selected from the upper row of spikes (14B'), making it accessible for engagement with a robotic working tool/end effector (1) comprising a gripping means (2), a sensing means (6), and connected to an industrial robot/manipulator (8) via a connecting means (7); iii.
  • step i of the method of the invention for automatic removal of meat products/workpieces (9) the storage/transport means (14), fully loaded with meat products (9), is advanced by the conveying means (12) for arrival at the working area/arrival area of the system of the invention (12C), where it is available for processing with the robotic working tool (1) of the invention.
  • step ii of the method of the invention for automatic removal of meat products/workpieces (9) the fully loaded storage/transport means (14) is brought into a position intended for engagement with the robotic working tool (1) of the invention.
  • the disassembly method of the invention will begin focusing on removal of the meat products (9) hanging on the top row of spikes (14B'), but may, off course start with any spike on any row of spikes.
  • step iii of the method of the invention for automatic removal of meat products/workpieces (9) the robotic working tool (1) of the invention is brought into position for engaging with the intended spike, as determined in step ii.
  • the sensing means (6) included in the working tool (1) is ejected by means of the actuator (6B) for activating the sensor (6A), and the orientation of the meat product (9) is determined by the sensor (6A) in cooperation with the processing means (11).
  • step iv of the method of the invention for automatic removal of meat products/workpieces (9) the meat product (9) in question is grabbed by the gripping means (2) and lifted off the hook (14B) and moved and placed on the conveying means (12), where it is placed as desired, based on information about its orientation obtained from the processing means (11) as described in step iii.
  • step v of the method of the invention for automatic removal of meat products/workpieces (9) all meat products (9) are removed from the selected row of spikes by use of the robotic working tool (1) of the invention, that processes each hook, followed by a 90-degrees rotation of the storage/transport means (14).
  • step vi of the method of the invention for automatic removal of meat products/workpieces (9) all meat products (9) are removed from the entire storage/transport means (14) by use of the by use of the robotic working tool (1) of the invention, that, in addition to processing each hook on each row, processes each hook on all rows, until the storage/transport means (14) is empty for meat products.
  • step vii of the method of the invention for automatic removal of meat products/workpieces (9) the robotic working tool (1) is retracted from the storage/transport means (14), and the empty storage/transport means (14) is substituted for a new, fully loaded, storage/transport means (14).
  • step viii of the method of the invention for automatic removal of meat products/workpieces (9) the method of the invention for automatic removal of meat products/workpieces (9) continues with repetition of steps i-vii.
  • the methods of the invention may involve additional process steps.
  • FIG. 1A shows one view of the working tool (1) of the invention: Upper gripper (2A); Lower gripper (2B); Upper parallel gripping device (3A); Lower parallel gripping device (3B); Actuator (4A) for upper gripper (2A); Actuator (4B) for lower gripper (2B); Tool base (5); Sensor/colour sensing camera (6A); Sensor opening/lens (6A'); Actuator (6B) for sensor (6A); Sensor fitting/sensor mounting (6C), for mounting the sensing means (6) on the upper gripper (2A); Connecting means/fastening element (7), mounted on the tool base (5);
  • Fig. IB shows another view of the working tool (1) of the invention: Gripping means (2); Connecting fitting (2E) for connecting the gripping means (2) to the parallel gripping device (3); Parallel gripping devices (3); Actuators (4); Sensing means (6); Sensor/colour sensing camera (6A); Actuator (6B) for sensor (6A); Sensor fitting/sensor mounting (6C) for mounting the sensing means (6) on the upper gripper (2A); Connecting means/fastening element (7);
  • Fig. 2A shows some essential elements of a (lower) gripper for use according to the invention: First lower gripping jaw/gripping blade (2B'), second lower gripping jaw/gripping blade (2B"), third lower gripping jaw/gripping blade (2B'"), etc.; Gripping tooth (2B'*) on the blade (2B') of the lower gripper (2B); Protective round bar (2C) bridging the gripping blades (2A', 2B', 2B'", ect.); Assembly fitting (2D); Connecting fitting (2E) for connecting the gripping means (2) to the parallel gripping device (3);
  • Fig. 2B shows other essential elements of a (lower) gripper for use according to the invention: Lower gripper (2B); Gripping tooth (2B'*) on the blade (2B') of the lower gripper (2B); Protective round bar (2C) bridging the gripping blades (2A', 2B'); Connecting fitting (2E) for connecting the gripping means (2) to the parallel gripping device (3); Front end of gripper (2F); Rear end of gripper (2G);
  • Fig. 3A illustrates the essential elements of the system of the invention: Robotic working tool/end effector/meat handling tool (1); Industrial robot/manipulator (8); Meat product/workpiece (9); Processing means/controller/processor/PC (11); Conveying means (12); Sensing means/conveyor sensing means (13); Means for storage/transport of meat items/meat transport rack/transport unit/haulage vehicle/"Christmas tree” (14), and Overhanging rail (14C) for suspension of the means for storage/transport (14);
  • Fig. 3B illustrates an alternative embodiment the system of the invention, and shows the working area (12C) of the system of the invention : Robotic working tool/end effector/meat handling tool (1); Industrial robot/manipulator (8); Meat product/workpiece (9); Processing means/controller/processor/PC (11); Inlet conveying belt (12A), for supply of meat product/workpiece (9); Supporting inlet conveying belt (12B) to support/secure the incoming meat product; Second sensing means/conveyor sensing means (13) for determination of the physical position and/or the orientation of the arriving meat product (9); Means for storage/transport of meat items/meat transport rack/transport unit/haulage vehicle/"Christmas tree" (14); Suspension hook (14'); Pivotal point (14") of suspension hook (14'); Vertical rod (14A) of the meat transport rack (14); Hook (14B) mounted on the vertical rod (14A); Upper row of hooks (14B'); Second row of hooks (14B”); Means (15)
  • Fig. 3C illustrates the function of the means (15) for rotating the storage means (14): Vertical rod (14A) of the meat transport rack (14); Fifth row of hooks (14B'""); Bottommounted means (15B) for rotating the storage means (14); and Spearhead/fixation crown (15B'), configured for rotating the storage means (15B); and
  • Fig. 3D illustrates yet an alternative embodiment the system of the invention, showing the working area (12C) of the system of the invention: Robotic working tool/end effector/meat handling tool of the invention (1); Industrial robot/manipulator (8); Meat product/workpiece (9); Conveying means (12), configured for supply or discharge of meat products (9); Inlet conveying means/conveying belt (12A); Supporting inlet or sorting conveying belt for supporting/securing the incoming meat product (12B); Working area/arrival area (12C) of the system of the invention; and Means for storage/transport of meat items/meat transport rack/transport unit/haulage vehicle/"Christmas tree" (14).
  • Second sensing means/ conveyor sensing means for determination of the physical position and/or the orientation of the arriving meat product (9)

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Abstract

This invention relates to a robotic working tool (1), for mounting on an industrial robot (8) for use in slaughterhouses or in the meat packing industry, for handling meat products (9), and to a related robotic meat handling system (10), e.g., for collecting, lifting, and/or moving meat products.

Description

A ROBOTIC WORKING TOOL AND A ROBOTIC MEAT HANDLING SYSTEM FOR USE IN SLAUGHTERHOUSES
TECHNICAL FIELD
This invention relates to a robotic working tool, for mounting on an industrial robot for use in slaughterhouses or in the meat packing industry, for handling meat products, and to a related robotic meat handling system, e.g., for collecting, lifting, and/or moving meat products.
BACKGROUND ART
Automation is gaining ground in various industries, and robotic grippers are widely used to grab and manipulate target objects. Different articles or products may require different handling techniques, and meat products can be difficult to grasp with a conventional gripper, e.g., due to the surface texture and formability of the meat.
US6082797 discloses a gripping tool assembly disposed on the wrist section of a robot for gripping and moving various objects between a pick-up zone and a drop-off zone.
However, the robotic working tool described herein has never been suggested.
SUMMARY OF THE INVENTION
The present invention relates to a robotic working tool, for mounting on an industrial robot for use in slaughterhouses or in the meat packing industry, for automatically moving meat products between a source location and an end destination, and to a related robotic meat handling system, e.g., for collecting, lifting, and/or moving meat products.
While much of the work undertaken in slaughterhouses represents hard manual work, the working tool of the present invention allows automatic execution of various processes, allowing relief of the slaughterhouse worker.
Another object of the invention is to provide a working tool which can be used both for hanging and dismantling meat products on/from a storage rack, i.e., a dual action robotic working tool.
Thus, in its first aspect, the invention provides a robotic working tool/end effector (1), for mounting on an industrial robot/manipulator (8) for use in slaughterhouses or in the meat packing industry for handling meat products (9), which working tool (1) comprises the following elements: a. a gripping means (2), configured for collecting, lifting, and/or moving the meat product/workpiece (9) in question, which gripping means comprises: an upper gripper (2A) and a lower gripper (2B), which grippers are composed of a number of gripping jaws/blades (2A', 2B'); and an actuator (4A) configured for the upper gripper (2A) and an actuator (4B) for the lower gripper (2B); b. a (first) sensing means (6), configured for determining the orientation of the meat product/workpiece (9); and c. a connecting means/fastening element (7), configured for connecting the robotic working tool (1) to the industrial robot/manipulator (8).
In another aspect, the invention provides a robotic meat handling system (10) configured for use in slaughterhouses or in the meat packing industry for handling meat products (9), which meat handling system may be characterised by comprising the following essential elements: a robotic working tool/end effector (1) comprising a gripping means (2), a sensing means (6), both being in communication with, and controlled by, a processing means/controller (11), and connected to an industrial robot/manipulator (8) via a connecting means/fastening element (7), configured for handling the meat product/workpiece (9) in question; an industrial robot/manipulator (8), in communication with, and controlled by, a processing means/controller (11), which industrial robot holds and is capable of manipulating the working tool/end effector (1); a processing means/controller (11), in communication with the industrial robot/manipulator (8) and with the sensing means (6) of the working tool (1), configured for manipulating the industrial robot/manipulator (8) and the working tool (1), and, optionally, in communication with the conveying means (12), and/or with the means (15) configured for rotating the storage means, and/or with the vision means/imaging device (16); a conveying means (12), optionally in communication with, and controlled by, the processing means/controller (11), configured for conveying the incoming or outgoing meat product/workpiece (9); and a means for storage/transport of meat items (14), optionally in communication with, and controlled by, the processing means/controller (11), configured for receipt or provision of the meat product/workpiece (9) to be handled.
Finally, the present invention provides a method for handling meat products, for use at for use at slaughterhouses or abattoirs or in the meat packing industry.
In one aspect, the invention provides a method for automatically suspending one or more meat products/workpieces (9), arriving on a conveying means (12), onto a means for storage/transport of meat items/meat transport rack (14) of said meat items, which method comprises the steps of: i. providing one or more meat products/workpieces (9), via an inlet conveying means/conveying belt (12A) to a working area/arrival area (12C); ii. detecting the arrival of the meat product/workpiece (9) on the inlet conveying means/conveying belt (12A) using a sensing means/conveyor sensing means (13), installed at, or within operating distance of the working area/arrival area (12C), which sensing means/conveyor sensing means (13) is in communication with, and controlled by, a processing means/controller/processor/PC (11); iii. automatic determining of the localisation of a suitable gripping area on the meat product (9) using the processing means (11); iv. grabbing the meat product (9), while in motion, at a suitable gripping area as determined by a processing means (11), with a robotic working tool/end effector (1) comprising a gripping means (2), a sensing means (6), and connected to an industrial robot/manipulator (8) via a connecting means (7), lifting the meat product (9) and hanging it on a hook (14B) mounted on the vertical rod (14A) of the means for storage/transport of meat items/meat transport rack (14) by use of the working tool (1) mounted on an industrial robot (8); v. bringing the means for storage/transport of meat items/meat transport rack (14) into position for receiving the next meat product (9) using the means (15) for rotating the storage means (14); vi. collecting the one or more meat products (9) on the means for storage/transport of meat items/meat transport rack (14) and, when filled, removing it for further transport, storage, and/or processing; and vii. providing another means for storage/transport of meat items/meat transport rack (14) and bringing it into position for receiving the next meat product (9).
In another aspect, the invention provides a method for automatically suspending one or more meat products/workpieces (9), arriving on a conveying means (12), onto a means for storage/transport of meat items/meat transport rack (14) of said meat items, which method comprises the steps of: i. provision of the means for storage/transport of meat items (14), fully loaded with said meat products (9); ii. positioning a pre-selected hook/spike (14B), e.g., selected from the upper row of spikes (14B'), making it accessible for engagement with a robotic working tool/end effector (1) comprising a gripping means (2), a sensing means (6), and connected to an industrial robot/manipulator (8) via a connecting means (7); iii. approaching the meat product (9) hanging on the pre-selected hook/spike (14B) with the working tool/end effector (1), and subjecting the meat product (9) to the action of the sensing means (6), configured to determine the orientation of the meat product (9) performed by a processing means (11); iv. dismantling the selected meat product (9), lifting it off its hook (14B) and placing it on a conveying means (12), with due care to the desired orientation of the meat product (9), by means of the working tool/end effector (1) of the invention, configured for discharge of the meat products (9); v. removal of all meat product (9), one by one, e.g., from said upper row of spikes (14B'), by means of the working tool/end effector (1) mounted on said industrial robot (8), and by rotating the means for storage/transport of meat items (14) and making it accessible for engagement with said robotic working tool/end effector (1); vi. removal of all meat items (9), one by one, from all rows, by repetition of steps ii-v, by means of the robotic gripping tool (9), until the means for storage/transport of meat items (14) has been emptied for meat products (9); vii. withdrawal of the working tool/end effector (1) from the means for storage/transport of meat items (14), and replacement of the now unloaded means for storage/transport (14) for a new fully loaded storage/transport means (14); and viii. repetition of steps i-vii.
Other objects of the invention will be apparent to the person skilled in the art from reading the following detailed description and accompanying drawings.
Any combination of two or more of the embodiments described herein is considered within the scope of the present invention.
BRIEF DESCRIPTION OF THE DRAWINGS
The present invention is further illustrated by reference to the accompanying drawing, in which:
Figs. 1A-1B show the robotic working tool/end effector (1) of the invention viewed from two different angles;
Figs. 2A-2B show some essential elements of a gripper (2) for use according to the invention; and
Figs. 3A-3D illustrate some essential elements of the meat handling system (10) of the invention.
DETAILED DISCLOSURE OF THE INVENTION
The working tool of the invention
In its first aspect, the invention provides a robotic working tool/end effector (1), configured for mounting on an industrial robot/manipulator (8) for use in slaughterhouses or in the meat packing industry for handling meat products (9), i.e., for suspension and/or dismantling/dismounting meat products on/from a storage rack.
The handling of meat products (9) contemplated according to the present invention typically involves automatic transfer of meat products (9) between a source location, often an inlet conveying means (12), and a final end destination, often a meat transport rack (14) (i.e., suspension of meat products), or vice versa (i.e., dismantling of meat products).
The working tool of the invention may be characterised by comprising the following elements: a. a gripping means (2), configured for collecting, lifting, and/or moving the meat product/ workpiece (9) in question, which gripping means comprises:
- an upper gripper (2A) and a lower gripper (2B), which grippers are composed of a number, e.g., two or more, of gripping jaws/blades (2A', 2B'); and
- an actuator (4A) configured for activating the upper gripper (2A) and an actuator (4B) configured for activating the lower gripper (2B); b. a sensing means (6), configured for determining the orientation of the meat product/workpiece (9) upon approach of the working tool/end effector (1) during dismantling of the meat product/workpiece (9); and c. a connecting means/fastening element (7), configured for connecting the robotic working tool/end effector (1) to the industrial robot/manipulator (8).
The gripping means
In one embodiment, the robotic working tool of the invention may be characterised as comprising a parallel gripping device (3), via which device the upper and lower grippers, respectively, are operatively connected to the tool base (5), and thereby able to exert a parallel displacement of the gripping jaws/blades (2A, 2B).
This parallel displacement is brought about by use of an upper parallel gripping device (3A) and a lower parallel gripping device (3B), respectively.
In order to align the gripping means (2) of the invention with the meat product/workpiece (9) to be manipulated, the gripper sensing means (6) is preferably connected to the upper gripper (2A) via a sensor fitting/sensor mounting (6C) configured for mounting the gripper sensing means (6) on the upper gripper (2A).
In the working tool of the invention, the grippers (2A, 2B) are composed of one or more gripping jaws/blades (2A', 2B'). In one embodiment, the grippers for use according to the invention are composed of from 2-10 interconnected gripping jaws/blades, e.g., composed of from 3-7 interconnected gripping jaws/blades, or composed of 5 interconnected gripping jaws/blades. On the side facing and grabbing the meat product, the gripping jaw/blade (2A' or 2B') for use according to the invention shall possess an appropriate number of equally mounted or opposite mounted tooths or notches (2B'*) for effective retention of the meat product/workpiece (9).
It is off course important that the workpiece is not damaged during handling. Moreover, the meat products subjected to the processes of this invention may be described as flexible, pliable, and slippery, which are qualities that make special needs for a gentle handling. Experiments with the tool of the present invention have shown that it can effectively solve the desired tasks in a gentle way when using oppositely mounted tooths or notches.
Therefore, in one embodiment, the gripping device (2) of the invention is composed of a number of alternating gripping jaws/blades (2A', 2B'), wherein part of the gripping jaws/blades holds an appropriate number of equally mounted tooths or notches (2B'*), and the remaining part of the gripping jaws/blades holds an appropriate number of oppositely mounted tooths or notches (2B'*).
The upper and lower grippers (2A, 2B) of the invention may be characterised by having a front end (2F), pointing towards the meat item to be handled, and a rear end (2G), pointing towards the connecting fitting (2E) connecting the gripper (2) to the parallel gripping device (3).
Experiments with the gripping tool of the invention have also shown the need for a gentle gripper, that do not spoil the meat product upon approaching the product. If the tip of the gripper is too pointed, there is a risk that the tip will perforate the workpiece.
Therefore, the gripping jaws/blades (2A', 2B') should be interconnected at the front end (2F) of the gripper (2A or 2B) via a protective round bar (2C) bridging the respective gripping blades (2A', 2B').
Moreover, the gripping jaws/blades (2A', 2B') may be interconnected at the rear end (2G) by suitable assembly fittings (2D), e.g., by being welded together using suitable space bars.
The sensing means of the gripping tool
For determining the orientation of the meat product/workpiece (9) in question, the robotic working tool/end effector (1) of the invention also comprises a sensing means (6).
The sensing means (6) for use according to the invention is particularly suited for use in the meat removal process, and it shall be configured for determining the orientation of the meat product/workpiece (9) upon approach of the working tool/end effector (1) during dismantling of the meat product/workpiece (9). As the working tool/end effector of the invention may form part of a robotic meat handling system (10) that may, optionally, include an additional (second) conveyor sensing means (13), the sensing means (6) of the gripping tool may also be named the first sensing means or the gripper sensing means.
The gripper sensing means (6) for use according to the invention comprises a sensor/colour sensing camera (6A), capable of communicating with the processing means/controller/processor/PC (11). The sensor (6A) shall recognise the surface of the incoming meat product (9) and shall be able to distinguish between a front and a back side of the meat product. The front side may in particular be the skin side, and the back side may represent the meat side.
Ideally, the sensor should measure the object from a position perpendicular to the object. Therefore, in an arrangement as shown in Fig. 1A, the sensor opening/lens (6A') should be placed underneath the sensor (6A).
The working tool (1) is easily soiled during operation. Therefore, in one embodiment, the sensor (6A) shall be placed at the end of an actuator (6B) allowing the sensor to be pushed and retracted. In another embodiment, the sensor is retracted and kept within a shield housing (not shown).
In order to secure that the sensor (6A) approaches the meat product/ workpiece (9) to be manipulated in a correct angle, i.e., positioned perpendicular to the object, the sensor (6A) and the actuator (6B) should be interconnected via a sensor fitting/sensor mounting (6C), firmly placed and positioned relative to the upper gripper (2A).
The sensor (6A) for use according to the invention typically comprises a colour camera with a lens.
Optionally, and in a further embodiment, the sensing gripper means (6) of the invention may also include lighting means (17).
The connecting means
For the working tool (1) of the invention to work as an end-of-arm tool or a robotic end effector, the working tool must comprise a connecting means/fastening element (7) configured for attachment of the working tool (1) to an industrial robot/manipulator (8) for use according to the invention.
In one embodiment, the connecting means/fastening element (7) for use according to the invention shall be mounted on the tool base (5).
In another embodiment, the connecting means/fastening element (7) for use according to the invention is removably mounted on the distal end of the robotic arm. The meat products
The system of the invention may be applied to various meat products (9), normally processed at slaughterhouses or in the meat packing industry.
In one embodiment, meat products (9) contemplated according to the invention include, e.g., pork loin, loin side, bags and fillet.
The meat handling system of the invention
In another aspect, the invention provides a robotic meat handling system (10), for use in slaughterhouses or in the meat packing industry for handling meat products (9), e.g., configured for collecting, lifting, and/or moving the meat products (9).
The robotic meat handling system (10) of the invention may be characterised by comprising the following essential elements: a robotic working tool/end effector (1) comprising a gripping means (2) and a sensing means (6), which gripping- and sensing means both are in communication with, and controlled by, a processing means/controller (11), and are connected to an industrial robot/manipulator (8) via a connecting means/fastening element (7), and which working tool is configured for handling the meat product/workpiece (9) in question; an industrial robot/manipulator (8), in communication with, and controlled by, a processing means/controller (11), which industrial robot holds and is capable of manipulating the working tool/end effector (1); a processing means/controller (11), in communication with the industrial robot/manipulator (8) and with the gripping means (2) and the sensing means (6) of the working tool (1), which processor is configured for manipulating the industrial robot/manipulator (8) and the working tool (1), and, optionally, in communication with the conveying means (12), and/or with the means (15) for rotating the storage means (14), and/or with the vision means/imaging device (16); a conveying means (12), optionally in communication with, and controlled by, the processing means/controller (11), configured for conveying the incoming or outgoing meat product/workpiece (9); and a means for storage/transport of meat items (14), optionally in communication with, and controlled by, the processing means/controller (11), configured for receipt or provision of the meat product (9) to be handled.
The robotic working tool for use in the meat handling system of the invention shall in particular be the robotic working tool (1) of the invention. The industrial robot
The robot (8) for use according to the invention may be any commercially available industrial robot, comprising a robotic arm having multiple axes of motion, and the robotic working tool/end effector (1) of the invention mounted to the robotic arm. Useable equipment includes e.g., a gantry robot, a free-arm (6-axis) robot, a palletizing (4-axis) robot, a flex-picker, etc.
In one embodiment, a free-arm (6-axis) robot, is used.
The processing means
The processing means/controller/processor/PC (11) may be any commercially available programmable logic controller (PLC) or digital computer, configured for computing, controlling, activation and/or moving, i.a., the working tool of the invention, and the robot/manipulator for use according to the invention. If two or more processing means are employed, these processors may be in inter-communication with each other.
The processing means/controller (11) for use according to the invention shall be in function with the working tool (1) of the invention, including the first sensing means (6), and the industrial robot (8), for use according to the invention.
Moreover, in another embodiment, the processing means/controller (11) for use according to the invention may be in communication and in operation with the second sensing means/conveyor sensing means (13), and/or with the vision means/imaging device (16), and/or with the means (15) configured for rotating the storage means (14), and/or with the second sensing means/conveyor sensing means (13), and/or with the means (15) for rotating the storage means (14).
In one embodiment, the industrial robot (8) and the robotic working tool (1) of the invention may be operated using a standing/permanent robot program which is executed by the processing means (11). According to this embodiment, the robotic arm carrying the working tool of the invention may be directed towards five different points, e.g., a hook/spike (14B') on the upper row on the vertical rod (14A) of the storage/transport of meat items (14), followed by a hook/spike (14B") on the second row on the vertical rod (14A), etc., or vice versa.
The conveying means
For supply or discharge of the meat product (9) to be manipulated by the robotic meat handling system of the invention, the system of the invention also includes a conveying means (12). The conveying means for use according to the invention shall be configured for transporting and providing the incoming or outgoing meat product (9) to the processing area and may comprise one or more conveying belts conventionally used in abattoirs. Normally, when processing pork products in pig slaughterhouses, the meat products (9) for processing according to the invention arrive on a supply conveyor, running with a general, factory set, pace-speed. Also, at some abattoirs, the meat product (9) arrives on the conveyor belt (12) with its rind-side (9A) pointing upwards, and its meat-side (9B) pointing down, and, when processing, e.g., pork loin, it may arrive with its backside pointing towards the griping tool (1). Finally, the meat product (9) for processing according to the invention arrives on a straight line, with a certain/fixed distance to the edge of the conveyor belt.
In such cases, where the meat products (9) arrive in a fixed, ordered, pattern, the meat handling process may be controlled by means of a pace/tempo-controlled (clock) control of the handling process.
Alternatively, the conveying means (12) may be equipped with an encoder, configured for communication with the processing means (11), so the speed of the conveyor may be adapted to suit the needs of the remaining handling process.
In yet another embodiment, the conveying means (12) for use according to the invention is equipped with a sensing means (13) configured for determination of the physical position of the incoming meat products (9) on the conveying belt (12), which sensor may be a simple mechanical or optical sensor, capable of detecting e.g. the front edge of the arriving meat item (9), thus allowing the industrial robot (8) to position the working tool (1) in the exact position, calculated by the processor (11).
However, in other processes, the meat products may arrive in an unpredictable order, and need to be turned or handled/manipulated accordingly, e.g., by help of a vision means/imaging device (16), configured for determining the orientation of the incoming meat product (9), e.g., whether it is having its meat-side up or rind-side up, or it is having its backside pointing towards or away from the working tool (1).
In the context of this invention, the conveying means (12), including the inlet conveying means/conveying belt (12A) and the supporting inlet or sorting conveying belt (12B) for supporting/securing the incoming meat product (9), together with the means for storage/transport of meat items/meat transport rack/transport unit/haulage vehicle/"Christmas tree" (14), may be regarded as the working area/arrival area of the system of the invention (12C).
In a further embodiment, for use in a method for suspension of incoming meat products, the conveying means (12) of the invention comprise an inlet conveyor belt (12A) followed by a supporting inlet or sorting conveyor belt (12B) configured for supporting and securing, or for sorting and redistribution, of the incoming meat product during processing by the working tool (1).
According to this embodiment, the two conveying belts (12A, 12B) may be placed in different heights and angles, and the meat products (9) are collected by the working tool (1) between the two conveying belts (12A, 12B). The horizontal distance between these two conveying belts (12A, 12B) should be slightly wider than the width of the working tool (1), in order that the tool can be placed and operate in between the two conveying belts.
In such a line up, the two conveying belts, i.e., the inlet conveyor belt (12A) and the supporting inlet or sorting conveyor belt (12B), should run at the same speed, allowing safe and gentle handling of the meat product.
Finally, in a yet further embodiment, the conveying means (12) may be configured to include one or more acceleration conveyor belts. By allowing, e.g., the inlet conveyor belt (12A) and the supporting conveyor belt (12B), to be able to drive at varying speeds, the conveying means (12) for use according to the invention may be able to catch up with the speed of the general supply conveyor, running with a general, factory set, pace-speed.
In this way, the meat handling system (10) of the invention can make efficient use of time and may prevent downtime while the transporting means (14) is being replaced.
The sensing means of the conveyor
In addition to the (first) gripper sensing means (6) forming part of the working tool (1) of the invention, the conveying means (12) of the meat handling system (10) of the invention optionally may include a (second) conveyor sensing means (13), configured for determination of the physical position of the incoming meat product (9) on the conveying belt (12), and/or, optionally, the orientation of the incoming meat product (9), e.g., meat-side up or rind-side up.
This (second) conveyor sensing means (13) for use according to the invention, shall be installed within operating distance of the incoming meat product (9), and shall be able to determine the position of the arriving meat product (9) on the inlet conveyor belt (12A).
If the meat products (9) to be processed according to the invention arrive in a predictable manner, e.g., with a certain/fixed distance to the edge of the conveyor belt, the sensor may be a simple mechanical or optical sensor, capable of detecting, e.g., the front edge of the arriving meat product (9), thus allowing the robot (8) to position the working tool (1) in the exact position, calculated by the processor (11).
If, on the other hand, the meat products (9) to be processed do not arrive in a predictable manner, and right- and left-side work pieces arrive in a random order, the sensor should be able to determine its exact position, not only the position of the front edge, but also the lateral placement of the arriving meat item on the conveyor belt (12), and be able to determine the nature of the arriving work piece, e.g. whether it represents a right-side or left-side meat item.
In such cases, the sensor preferably is an optical sensor, and preferably a vision device/camera, installed at, or within operating distance of the arrival area, configured for obtaining at least one image of the meat item while it is being transported along the conveyor (12), configured for digitalization of the obtained image, and transmission of the digitalized data to the processing means (11). Such equipment will allow for a determination of the essential features relating to the position of such arriving work pieces, incl., e.g., determination of a left- or a right-side meat cut and determine the localisation of a suitable gripping area on the arriving meat product (9).
Therefore, the sensor (13) for use according to the invention may comprise a mechanical or an optical sensor, and/or a vision device/camera, or any combination hereof.
The vision means
In addition to the first sensing means/gripper sensing means (6), the second sensing means/conveyor sensing means (13), that may in particular represent mechanical or optical sensors and/or colour sensing cameras, the robotic meat handling system of the invention (10) may also include a vision means/imaging device (16).
The vision means/imaging device/camera (16) for use according to the invention may be any commercially available vision system, incl., e.g., an RGB (colour) camera, an infra-red (IR) camera, or an RGB-IR camera, a 3D (range) camera, or an RGB-3D camera.
Moreover, the vision means/imaging device (16) for use according to the invention may be considered as part of a machine imaging system. Machine imaging systems typically comprise a 3D-camera with a lens, an image sensor, an imaging processing means, and communication means.
In further embodiments, the system of the invention comprises two or more cameras, e.g., three cameras, one directed forward and two directed to the sides.
Moreover, the vision means/imaging device (16) for use according to the invention may be a three-dimensional (3D) imaging system. 3D-imaging systems typically comprise multiple cameras or one or more laser displacement sensors. Commercially available 3D scanners or range cameras include the time-of-flight camera, the structure light camera, stereo camera or 3D camera, e.g., the Sick 3D ruler.
In another embodiment, the imaging device for use according to the invention is a LIDAR-based 3D-camera, that illuminates the target with laser light, and measures the reflection with a sensor. In further embodiments, the system of the invention may be supplemented with additional sensors configured for measuring, determining and/or detecting various properties or events, e.g., distance sensors, positions sensors, X-ray sensors, ultrasound sensors, infrared sensors, radar sensors, etc.
The individual component of the vision means/imaging device (16) for use according to the invention are commercially available.
Optionally the imaging system for use according to the invention also include lighting means (17).
Lighting means
As a starting point, the robotic meat handling system (10) of the invention may be able to work as intended when performed in a standard factory light.
However, and in particular when employing imaging devices, the system of the invention preferably comprises one or more lights sources (17), set up to illuminate the meat product (9) while being monitored by the sensing means (6, 13), and/or images are taken by the vision device (16).
Therefore, in one embodiment, the robotic meat handling system (10) of the invention additionally comprises one or more lights sources (17) configured for illuminating the meat product in guestion.
Means for storage/transport of meat items
Before processing the meat products, or once the meat products have been processed, they are usually stored and conveyed on a special structure, in the sector referred to as "framework", "rack" or "stand", in jargon often referred to as a "Christmas tree".
The means for storage/transport of meat items (14) for use according to the invention essentially represents a rack/ stand, holding a number of hooks (14B), each with its tip facing upwards, for receiving the meat product/workpiece (9) to be stored/transported, and which hooks are mounted in, usually, five rows on a vertical rod (14A). Also, the vertical rod (14A) is rotatable via a pivotal point (14"), located below the suspension hook (14').
Moreover, slaughterhouses/abattoirs, this means (14) for storage/transport of meat items is usually configured to be suspended from an overhanging rail (14C) for collecting and transporting the meat items.
The means for rotating the storage/transport means
Finally, to allow the robotic working tool (1) to access the hooks (14B) for hanging or taking off the meat product/workpiece (9), the robotic meat handling system (10) of the invention should comprise a means (15) for rotating the storage/transport means (14).
The means (15) for rotating the storage/transport means (14) for use according to the invention may be a top-hung means (15A) or a bottom-mounted means (15B).
In one embodiment, the means (15) for rotating the storage/transport means (14) is a top-hung means is described in, e.g., W02020201501.
In another embodiment, the means (15) for rotating the storage/transport means (14) is a bottom-set means (15B), comprising a spearhead/fixation crown (15B') configured for gripping, turning, and holding the means for storage/transport of meat items (14), which spearhead/fixation crown (15B') may be connected to a means for turning the storage/transport of meat items (14), e.g., a motor.
The method of the invention
In further aspects, the invention provides methods for handling meat products, for use in slaughterhouses or in the meat packing industry, for collecting, lifting, and/or moving of meat products/workpieces (9) by use of the robotic working tool/end effector (1) of ethe invention, or by us of the robotic meat handling system (10) of the invention.
Methods for automatic suspension of meat products
In one aspect, the invention provides a method for automatically suspending one or more meat products/workpieces (9), arriving on a conveying means (12), onto a means for storage/transport of meat items/meat transport rack (14) of said meat items.
The method of the invention for automatically suspension of meat products may be characterised by comprising the subsequent steps of: i. providing one or more meat products/workpieces (9), via an inlet conveying means/conveying belt (12A) to a working area/arrival area (12C); ii. detecting the arrival of the meat product/workpiece (9) on the inlet conveying means/conveying belt (12A) using a sensing means/conveyor sensing means (13), installed at, or within operating distance of the working area/arrival area (12C), which sensing means/conveyor sensing means (13) is in communication with, and controlled by, a processing means/controller/processor/PC (11); iii. automatic determining of the localisation of a suitable gripping area on the meat product (9) using the processing means (11); iv. grabbing the meat product (9), while in motion, at a suitable gripping area as determined by a processing means (11), with a robotic working tool/end effector (1) comprising a gripping means (2), a sensing means (6), and connected to an industrial robot/manipulator (8) via a connecting means (7), lifting the meat product (9) and hanging it on a hook (14B) mounted on the vertical rod (14A) of the means for storage/transport of meat items/meat transport rack (14) by use of the working tool (1) mounted on an industrial robot (8); v. bringing the means for storage/transport of meat items/meat transport rack (14) into position for receiving the next meat product (9) using the means (15) for rotating the storage means (14); vi. collecting the one or more meat products (9) on the means for storage/transport of meat items/meat transport rack (14) and, when filled, removing it for further transport, storage, and/or processing; and vii. providing another means for storage/transport of meat items/meat transport rack (14) and bringing it into position for receiving the next meat product (9).
In step i of the method of the invention for automatic suspension of meat products/workpieces (9), the meat products (9) for processing according to the invention arrive at the working area/arrival area (12C) on a supply conveyor, running with a general, factory set, pace-speed. Also, at some abattoirs, the meat product (9) arrives on the conveyor belt (12) with its rind-side (9A) pointing upwards, and its meat-side (9B) pointing down, and, when processing, e.g., pork loin, it may arrive with its backside pointing towards the working tool (1). Finally, the meat product (9) for processing according to the invention arrives on a straight line, with a certain/fixed distance to the front edge (i.e., the edge facing the industrial robot) of the conveyor belt.
In step ii of the method of the invention for automatic suspension of meat products/workpieces (9), the arrival of the meat product/workpiece (9) on the inlet conveying means/conveying belt (12A) may be detected using a sensing means/ conveyor sensing means (13), installed at, or within operating distance of the working area/arrival area (12C), which sensing means/conveyor sensing means (13) is in communication with, and controlled by, a processing means/controller/processor/PC (11).
In cases, where the meat products (9) arrive in a fixed, ordered, pattern, arrival meat of the meat product/workpiece (9) may be calculated by the processing means (11) based on a pace/tempo-controlled (clock) control of the incoming meat products (9), and instructions given to the operating robot (8) to activate the working tool/end effector (1) accordingly.
Alternatively, the conveying means (12) may be equipped with an encoder, configured for communication with the processing means (11), so the speed of the conveyor may be adapted to suit the needs of the remaining handling process.
The encoder for use according to the invention may in particular be a rotary encoder, in communication with, and receiving operational guidance from, the processing means (11). This ensures that the system can performing certain functions, like controlling (determine and adjust) the speed of the conveyor belt and synchronize with the industrial robot (8). There are four widely used methods of applying encoders to conveyors: motor mount, roller shaft mount, belt/chain driven and surface mount. Any type of encoder may be employed according to the invention.
In on embodiment of the method of the invention automatically suspending one or more meat products/ workpieces (9), the inlet conveyor belt (12A) and the supporting conveyor belt (12B), are capable of driving at varying speeds, so that the conveying means is able to catch up with the speed of the general supply conveyor, running with a general, factory set, pace-speed, and may, moreover, be able to accelerate transport of the incoming meat products (9) relative to the speed of the general, factory set, pace-speed, thereby making the meat handling system (10) of the invention capable of efficiently using time and preventing downtime while the transporting means (14) is being replaced.
In another embodiment, the conveying means (12) for use according to the invention is equipped with a sensing means (13) configured for determination of the physical position of the incoming meat products (9) on the conveying belt (12), which sensor may be a simple mechanical or optical sensor, capable of detecting e.g. the front edge of the arriving meat product (9), thus allowing the industrial robot (8) to position the working tool (1) in the exact position, calculated by the processor (11).
However, when the meat products (9) arrive in an unpredictable order and need to be turned or handled/manipulated accordingly, the sensing means (13) may include a vision means/imaging device, in operation with, and controlled by, the processing means (11), and which vision means/imaging device (16) is configured for obtaining one or more images of the arriving meat product (9), while the meat product is in motion, and transmission of the digitalized data to the processing means (11), that is configured for giving instructions given to the operating robot (8) to activate the working tool/end effector (1) accordingly.
In this embodiment, the sensing means/vision means/imaging device (13) may be configured for determining the orientation of the incoming meat product (9), e.g., whether it is having its meat-side up or rind-side up, or it is having its backside pointing towards or away from the working tool (1).
In step iii of the method of the invention for automatic suspension of meat products/workpieces (9), the industrial robot (8) used according to the invention directs the working tool/end effector (1) towards the meat product (9), aiming for a suitable gripping area, as determined by the processing means (11).
It is product- and factory-specific decision what is considered a suitable gripping area on a given piece of meat. In general, the meat product should be suspended at the end where it has been gripped. The meat product (9) may be hung on the hook (14B) on the side of the meat product (9) or on one end of the meat product (9). A suitable gripping area may be identified or calculated by the processor (11) based on the physical location of the meat product (9) on the inlet conveyor, as described above, or it may be calculated based on the information obtained from the sensing means/vision means/imaging device (13), as described above.
In step iv of the method of the invention for automatic suspension of meat products/workpieces (9), the meat product (9) is grabbed, while in motion, by use of the working tool (1) mounted on an industrial robot (8), at the gripping area, calculated or determined by the processing device (11) as described above, and lifted and hanged on a hook (14B) that is mounted on the vertical rod (14A) of the means for storage/transport of meat items/meat transport rack (14).
In one embodiment, the robot (8) may be programmed to aim at and select a predetermined hook (14B), e.g., one of the, normally, four hooks that make up the top row of hooks which are placed on the meat transport rack (14). The position of the hook (14B) in question may be predetermined, or it may be identified by use of the vision means/imaging device (16) for determining the position of hooks on the means for storage/transport (14), in collaboration with the processing means (11).
In step v of the method of the invention for automatic suspension of meat products/workpieces (9), after having delivered the first meat product (9) on a first hook (14B) of the means for storage/transport of meat items/meat transport rack (14), the storage/transport means (14) is brought into position for receiving the next meat product (9). This manoeuvre is accomplished using the means (15) for rotating the storage means (14), whereby the stand is rotated 90 degrees, so that the next in line of the four hooks is brought into position for receiving the next meat product (9).
In step vi of the method of the invention for automatic suspension of meat products/workpieces (9), after having mounted meat products (9) on all hooks (14B) on the first row (14B'), more meat products (9) are similarly hung on the hooks (14B) on the second row (14B"), followed by hanging meat products of the third (14B'"), fourth (14B""), and fifth (14B'""), lower row of the means for storage/transport of meat items/meat transport rack (14).
In step vii of the method of the invention for automatic suspension of meat products/workpieces (9), the storage/transport means (14), when filled, is replaced for another, empty, storage/transport means, and the fully loaded storage/transport means (14) is removed for further transport, storage, and/or processing.
The empty, storage/transport means (14) is brought into position for receiving the next meat product (9), and the process of the invention for automatic suspension of meat products/workpieces (9) continues by repetition of steps i-vii, as described above. Methods for automatic removal of meat
In another aspect, the invention provides a method for automatically removal of one or more meat products/workpieces (9) hanging on a means for storage/transport of meat items/meat transport rack (14) of said meat items.
The method of the invention for automatically suspension of meat products may be characterised by comprising the steps of: i. provision of the means for storage/transport of meat items (14), fully loaded with said meat products (9); ii. positioning a pre-selected hook/spike (14B), e.g., selected from the upper row of spikes (14B'), making it accessible for engagement with a robotic working tool/end effector (1) comprising a gripping means (2), a sensing means (6), and connected to an industrial robot/manipulator (8) via a connecting means (7); iii. approaching the meat product (9) hanging on the pre-selected hook/spike (14B) with the working tool/end effector (1), and subjecting the meat product (9) to the action of the sensing means (6), configured to determine the orientation of the meat product (9) performed by a processing means (11); iv. dismantling the selected meat product (9), lifting it off its hook (14B) and placing it on a conveying means (12), with due care to the desired orientation of the meat product (9), by means of the working tool/end effector (1) of the invention, configured for discharge of the meat products (9); v. removal of all meat product (9), one by one, e.g., from said upper row of spikes (14B'), by means of the working tool/end effector (1) mounted on said industrial robot (8), and by rotating the means for storage/transport of meat items (14) and making it accessible for engagement with said robotic working tool/end effector (1); vi. removal of all meat items (9), one by one, from all rows, by repetition of steps ii-v, by means of the robotic gripping tool (9), until the means for storage/transport of meat items (14) has been emptied for meat products (9); vii. withdrawal of the working tool/end effector (1) from the means for storage/transport of meat items (14), and replacement of the now unloaded means for storage/transport (14) for a new fully loaded storage/transport means (14); and viii. repetition of steps i-vii.
In step i of the method of the invention for automatic removal of meat products/workpieces (9), the storage/transport means (14), fully loaded with meat products (9), is advanced by the conveying means (12) for arrival at the working area/arrival area of the system of the invention (12C), where it is available for processing with the robotic working tool (1) of the invention.
In step ii of the method of the invention for automatic removal of meat products/workpieces (9), the fully loaded storage/transport means (14) is brought into a position intended for engagement with the robotic working tool (1) of the invention. Often, the disassembly method of the invention will begin focusing on removal of the meat products (9) hanging on the top row of spikes (14B'), but may, off course start with any spike on any row of spikes.
In step iii of the method of the invention for automatic removal of meat products/workpieces (9), the robotic working tool (1) of the invention is brought into position for engaging with the intended spike, as determined in step ii.
When approaching the meat product (9), the sensing means (6) included in the working tool (1) is ejected by means of the actuator (6B) for activating the sensor (6A), and the orientation of the meat product (9) is determined by the sensor (6A) in cooperation with the processing means (11).
In step iv of the method of the invention for automatic removal of meat products/workpieces (9), the meat product (9) in question is grabbed by the gripping means (2) and lifted off the hook (14B) and moved and placed on the conveying means (12), where it is placed as desired, based on information about its orientation obtained from the processing means (11) as described in step iii.
In step v of the method of the invention for automatic removal of meat products/workpieces (9), all meat products (9) are removed from the selected row of spikes by use of the robotic working tool (1) of the invention, that processes each hook, followed by a 90-degrees rotation of the storage/transport means (14).
In step vi of the method of the invention for automatic removal of meat products/workpieces (9), all meat products (9) are removed from the entire storage/transport means (14) by use of the by use of the robotic working tool (1) of the invention, that, in addition to processing each hook on each row, processes each hook on all rows, until the storage/transport means (14) is empty for meat products.
In step vii of the method of the invention for automatic removal of meat products/workpieces (9), the robotic working tool (1) is retracted from the storage/transport means (14), and the empty storage/transport means (14) is substituted for a new, fully loaded, storage/transport means (14).
Finally, in step viii of the method of the invention for automatic removal of meat products/workpieces (9), the method of the invention for automatic removal of meat products/workpieces (9) continues with repetition of steps i-vii.
The methods of the invention may involve additional process steps.
DETAILED DESCRIPTION OF THE DRAWINGS
The present invention is further illustrated by reference to the accompanying drawing, in which: Fig. 1A shows one view of the working tool (1) of the invention: Upper gripper (2A); Lower gripper (2B); Upper parallel gripping device (3A); Lower parallel gripping device (3B); Actuator (4A) for upper gripper (2A); Actuator (4B) for lower gripper (2B); Tool base (5); Sensor/colour sensing camera (6A); Sensor opening/lens (6A'); Actuator (6B) for sensor (6A); Sensor fitting/sensor mounting (6C), for mounting the sensing means (6) on the upper gripper (2A); Connecting means/fastening element (7), mounted on the tool base (5);
Fig. IB shows another view of the working tool (1) of the invention: Gripping means (2); Connecting fitting (2E) for connecting the gripping means (2) to the parallel gripping device (3); Parallel gripping devices (3); Actuators (4); Sensing means (6); Sensor/colour sensing camera (6A); Actuator (6B) for sensor (6A); Sensor fitting/sensor mounting (6C) for mounting the sensing means (6) on the upper gripper (2A); Connecting means/fastening element (7);
Fig. 2A shows some essential elements of a (lower) gripper for use according to the invention: First lower gripping jaw/gripping blade (2B'), second lower gripping jaw/gripping blade (2B"), third lower gripping jaw/gripping blade (2B'"), etc.; Gripping tooth (2B'*) on the blade (2B') of the lower gripper (2B); Protective round bar (2C) bridging the gripping blades (2A', 2B', 2B'", ect.); Assembly fitting (2D); Connecting fitting (2E) for connecting the gripping means (2) to the parallel gripping device (3);
Fig. 2B shows other essential elements of a (lower) gripper for use according to the invention: Lower gripper (2B); Gripping tooth (2B'*) on the blade (2B') of the lower gripper (2B); Protective round bar (2C) bridging the gripping blades (2A', 2B'); Connecting fitting (2E) for connecting the gripping means (2) to the parallel gripping device (3); Front end of gripper (2F); Rear end of gripper (2G);
Fig. 3A illustrates the essential elements of the system of the invention: Robotic working tool/end effector/meat handling tool (1); Industrial robot/manipulator (8); Meat product/workpiece (9); Processing means/controller/processor/PC (11); Conveying means (12); Sensing means/conveyor sensing means (13); Means for storage/transport of meat items/meat transport rack/transport unit/haulage vehicle/"Christmas tree" (14), and Overhanging rail (14C) for suspension of the means for storage/transport (14);
Fig. 3B illustrates an alternative embodiment the system of the invention, and shows the working area (12C) of the system of the invention : Robotic working tool/end effector/meat handling tool (1); Industrial robot/manipulator (8); Meat product/workpiece (9); Processing means/controller/processor/PC (11); Inlet conveying belt (12A), for supply of meat product/workpiece (9); Supporting inlet conveying belt (12B) to support/secure the incoming meat product; Second sensing means/conveyor sensing means (13) for determination of the physical position and/or the orientation of the arriving meat product (9); Means for storage/transport of meat items/meat transport rack/transport unit/haulage vehicle/"Christmas tree" (14); Suspension hook (14'); Pivotal point (14") of suspension hook (14'); Vertical rod (14A) of the meat transport rack (14); Hook (14B) mounted on the vertical rod (14A); Upper row of hooks (14B'); Second row of hooks (14B"); Means (15) for rotating the storage means (14); Vision means/imaging device (16) for determining the orientation of the meat product (9); Lighting means (17);
Fig. 3C illustrates the function of the means (15) for rotating the storage means (14): Vertical rod (14A) of the meat transport rack (14); Fifth row of hooks (14B'""); Bottommounted means (15B) for rotating the storage means (14); and Spearhead/fixation crown (15B'), configured for rotating the storage means (15B); and
Fig. 3D illustrates yet an alternative embodiment the system of the invention, showing the working area (12C) of the system of the invention: Robotic working tool/end effector/meat handling tool of the invention (1); Industrial robot/manipulator (8); Meat product/workpiece (9); Conveying means (12), configured for supply or discharge of meat products (9); Inlet conveying means/conveying belt (12A); Supporting inlet or sorting conveying belt for supporting/securing the incoming meat product (12B); Working area/arrival area (12C) of the system of the invention; and Means for storage/transport of meat items/meat transport rack/transport unit/haulage vehicle/"Christmas tree" (14).
List of reference signs
This is a listing of various elements relating to the present invention. Alternative/ synonymous designations are separated by slashes.
1 Robotic working tool/end effector/meat handling tool of the invention
2 Gripping means
2A Upper gripper
2A' Upper gripping jaw/gripping blade
2B Lower gripper
2B' Lower gripping jaw/gripping blade
2B'* Gripping tooth on the blade (2B') of the lower gripper (2B)
2C Protective round bar bridging the gripping blades (2A', 2B')
2D Assembly fitting
2E Connecting fitting, configured for connecting the gripper gripping means
(2) to the parallel gripping device (3)
2F Front end of gripper
2G Rear end of gripper
3 Parallel gripping devices
3A Upper parallel gripping device
3B Lower parallel gripping device
4 Actuators 4A Actuator for activating the upper gripper (2A)
4B Actuator for activating the lower gripper (2B)
5 Tool base
6 First sensing means/gripper sensing means
6A Sensor/colour sensing camera of first sensing means (6)
6A' Sensor opening/lens of first sensing means (6)
6B Actuator for activating the sensor (6A)
6C Sensor fitting/sensor mounting, configured for mounting the sensing means (6) on the upper gripper (2A)
7 Connecting means/fastening element mounted on the tool base (5)
8 Industrial robot/manipulator
9 Meat product/workpiece
9A Rind-side of the product (9)
9B Meat-side of the product (9)
10 Robotic meat handling system of the invention
11 Processing means/controller/processor/PC
12 Conveying means, configured for supply or discharge of meat products (9)
12A Inlet conveying means/conveying belt
12B Supporting inlet or sorting conveying belt for supporting/securing the incoming meat product
12C Working area/arrival area of the system of the invention
13 Second sensing means/ conveyor sensing means, for determination of the physical position and/or the orientation of the arriving meat product (9)
14 Means for storage/transport of meat items/meat transport rack/transport unit/haulage vehicle/"Christmas tree"
14' Suspension hook
14" Pivotal point of suspension hook (14')
14A Vertical rod of the meat transport rack (14)
14B Hook/spike mounted on the vertical rod (14A)
14B' Upper row/top-row of hooks/spikes
14B" Second row of hooks/spikes
14B'"" Fifth row/lower row of hooks/spikes
14C Overhanging rail for suspension of the means for storage/transport (14)
15 Means for rotating the storage means (14)
15A Top-hung means for rotating the storage means (14)
15B Bottom-mounted means for rotating the storage means (14)
15B' Spearhead/fixation crown, configured for rotating the storage means (15) Vision means/imaging device, for determining the position of hooks on the means for storage/transport (14) the orientation of the meat product (9) hanging on the means for storage/transport (14) Lighting means

Claims

1. A robotic working tool/end effector (1), for mounting on an industrial robot/manipulator (8) for use in slaughterhouses or in the meat packing industry for handling meat products (9), which working tool (1) comprises the following elements: a. a gripping means (2), configured for collecting, lifting, and/or moving the meat product/ workpiece (9) in question, which gripping means comprises:
- an upper gripper (2A) and a lower gripper (2B), which grippers are composed of a number, e.g., two or more, of gripping jaws/blades (2A', 2B'); and
- an actuator (4A) configured for activating the upper gripper (2A) and an actuator (4B) configured for activating the lower gripper (2B); b. a sensing means (6), configured for determining the orientation of the meat product/workpiece (9) upon approach of the working tool/end effector (1) during dismantling of the meat product/workpiece (9); and c. a connecting means/fastening element (7), configured for connecting the robotic working tool/end effector (1) to the industrial robot/manipulator (8).
2. The robotic working tool of claim 1, wherein the upper (2A) and lower (2B) grippers, respectively, are operational connected to the tool base (5), and thereby capable of exerting a parallel displacement of the gripping jaws/blades (2A, 2B).
3. The robotic working tool of claim 1, wherein the grippers (2A, 2B) are composed of two or more of gripping jaws/blades (2A', 2B').
4. A robotic meat handling system (10) for use in slaughterhouses or in the meat packing industry for handling meat products (9), which meat handling system comprises the following elements: a robotic working tool/end effector (1) comprising a gripping means (2) and a sensing means (6), which gripping- and sensing means both are in communication with, and controlled by, a processing means/controller (11), and are connected to an industrial robot/manipulator (8) via a connecting means/fastening element (7), and which working tool is configured for handling the meat product/workpiece (9) in question; an industrial robot/manipulator (8), in communication with, and controlled by, a processing means/controller (11), which industrial robot holds and is capable of manipulating the working tool/end effector (1); a processing means/controller (11), in communication with the industrial robot/manipulator (8) and with the gripping means (2) and the sensing means (6) of the working tool (1), which processor is configured for manipulating the industrial robot/manipulator (8) and the working tool (1), and, optionally, in communication with the conveying means (12), and/or with the means (15) for rotating the storage means (14), and/or with the vision means/imaging device (16); a conveying means (12), optionally in communication with, and controlled by, the processing means/controller (11), configured for conveying the incoming or outgoing meat product/workpiece (9); and a means for storage/transport of meat items (14), optionally in communication with, and controlled by, the processing means/controller (11), configured for receipt or provision of the meat product (9) to be handled.
5. The robotic meat handling system of claim 10, wherein the means for storage/transport of meat items (14) further comprises a means for rotating (15) the storage/transport means (14).
6. A method for automatically suspending one or more meat products/workpieces (9), arriving on a conveying means (12), onto a means for storage/transport of meat items/meat transport rack (14) of said meat items, which method comprises the subsequent steps of: i. providing one or more meat products/workpieces (9), via an inlet conveying means/conveying belt (12A) to a working area/arrival area (12C); ii. detecting the arrival of the meat product/workpiece (9) on the inlet conveying means/conveying belt (12A) using a sensing means/conveyor sensing means (13), installed at, or within operating distance of the working area/arrival area (12C), which sensing means/conveyor sensing means (13) is in communication with, and controlled by, a processing means/controller/processor/PC (11); iii. automatic determining of the localisation of a suitable gripping area on the meat product (9) using the processing means (11); iv. grabbing the meat product (9), while in motion, at the intended gripping area, lifting it and hanging it on a hook (14B) mounted on the vertical rod (14A) of the means for storage/transport of meat items/meat transport rack (14) by use of a working tool/end effector (1) mounted on an industrial robot (8); v. bringing the means for storage/transport of meat items/meat transport rack (14) into position for receiving the next meat product (9) using the means (15) for rotating the storage means (14); vi. collecting the one or more meat products (9) on the means for storage/transport of meat items/meat transport rack (14) and, when filled, removing it for further transport, storage, and/or processing; and vii. providing another means for storage/transport of meat items/meat transport rack (14) and bringing it into position for receiving the next meat product (9).
7. A method for automatically removing one or more bone-containing meat items (9), hanging on a means for storage/transport of meat items/meat transport rack (14) of said meat items, which method comprises the steps of: i. provision of the means for storage/transport of meat items (14), fully loaded with said meat products (9); ii. positioning a pre-selected hook/spike (14B), making it accessible for engagement with a robotic working tool/end effector (1) comprising a gripping means (2), a sensing means (6), and connected to an industrial robot/manipulator (8) via a connecting means (7); iii. approaching the meat product (9) hanging on the pre-selected hook/spike (14B) with the working tool/end effector (1), and subjecting the meat product (9) to the action of the sensing means (6), configured to determine the orientation of the meat product (9) performed by a processing means (11); iv. dismantling the selected meat product (9), lifting it off its hook (14B) and placing it on a conveying means (12), with due care to the desired orientation of the meat product (9), by means of the working tool/end effector (1) of the invention, configured for discharge of the meat products (9); v. removal of all meat product (9), one by one, by means of the working tool/end effector (1) mounted on said industrial robot (8), and by rotating the means for storage/transport of meat items (14) and making it accessible for engagement with said robotic working tool/end effector (1); vi. removal of all meat products (9), one by one, from all rows, by repetition of steps ii-v, by means of the robotic gripping tool (9), until the means for storage/transport of meat items (14) has been emptied for meat products (9); vii. withdrawal of the working tool/end effector (1) from the means for storage/transport of meat product (14), and replacement of the now unloaded means for storage/transport (14) for a new fully loaded storage/transport means (14); and viii. repetition of steps i-vii.
8. The method of claim 7, wherein, in step (bl), the arrival of the bonecontaining meat product (9) on the inlet conveyor belt (12A) is detected using a mechanical or an optical sensor (13), installed at, or within operating distance of the arrival area (12), which sensor (13) is in operation with the processing means (11).
PCT/EP2022/074674 2021-09-09 2022-09-06 A robotic working tool and a robotic meat handling system for use in slaughterhouses WO2023036752A1 (en)

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