DK180734B1 - Automatic supply and discharge of meat transporting racks - Google Patents
Automatic supply and discharge of meat transporting racks Download PDFInfo
- Publication number
- DK180734B1 DK180734B1 DKPA202000710A DKPA202000710A DK180734B1 DK 180734 B1 DK180734 B1 DK 180734B1 DK PA202000710 A DKPA202000710 A DK PA202000710A DK PA202000710 A DKPA202000710 A DK PA202000710A DK 180734 B1 DK180734 B1 DK 180734B1
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- Denmark
- Prior art keywords
- meat
- transport rack
- zone
- transport
- rack
- Prior art date
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- 235000013372 meat Nutrition 0.000 title claims abstract description 177
- 238000000034 method Methods 0.000 claims abstract description 42
- 238000011068 loading method Methods 0.000 claims abstract description 33
- 210000000078 claw Anatomy 0.000 claims description 32
- 235000013622 meat product Nutrition 0.000 claims description 21
- 241001449342 Chlorocrambe hastata Species 0.000 claims description 18
- 241000191291 Abies alba Species 0.000 claims description 17
- 238000004891 communication Methods 0.000 claims description 16
- 230000033001 locomotion Effects 0.000 claims description 6
- 239000000725 suspension Substances 0.000 claims description 6
- 238000009825 accumulation Methods 0.000 claims description 2
- 230000003028 elevating effect Effects 0.000 claims 4
- 238000003780 insertion Methods 0.000 claims 3
- 230000037431 insertion Effects 0.000 claims 3
- 239000003795 chemical substances by application Substances 0.000 claims 2
- 230000001174 ascending effect Effects 0.000 claims 1
- 235000004507 Abies alba Nutrition 0.000 description 16
- 210000000988 bone and bone Anatomy 0.000 description 4
- 230000004807 localization Effects 0.000 description 3
- 241000275449 Diplectrum formosum Species 0.000 description 1
- 210000001015 abdomen Anatomy 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000012636 effector Substances 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 235000015277 pork Nutrition 0.000 description 1
- 230000003252 repetitive effect Effects 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C15/00—Apparatus for hanging-up meat or sausages
- A22C15/003—Hooks or the like specially adapted for meat or hams or part of carcasses
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Zoology (AREA)
- Food Science & Technology (AREA)
- Specific Conveyance Elements (AREA)
Abstract
This invention relates to a machine for automatic handling (supply and redistribution) of meat transporting racks intended for conveying meat items in slaughterhouses. Moreover, the invention relates to a system for automatic loading of meat items on a meat transporting rack, and to a method for automatic loading of meat items on a meat transporting rack.
Description
DK 180734 B1 1
TECHNICAL FIELD This invention relates to a machine for automatic handling (supply and redistribution) of meat transporting racks intended for conveying meat items in slaughterhouses. Moreover, the invention relates to a system for automatic loading of meat items on a meat transporting rack, and to a method for automatic loading of meat items on a meat transporting rack.
BACKGROUND ART At abattoirs, and in particular at pig abattoirs, it is common to suspend pieces of meat on a specific transporting means (transport unit/transport rack/haulage vehicle), usually termed a “Christmas tree”, for internal or external transport and/or storage. This Christmas tree essentially consists of a number of hooks, mounted on a vertical rod in rows of four hooks extending in four (perpendicular) directions, which rod is configured to be suspended from an overhanging rail, while also being able to turn around a joint in its head piece, and makes up a means for collecting and transporting the meat items (storage/transport rack).
The meat items usually hung onto such Christmas trees may e.g. be fore-ends and bellies of pork, but also meat containing a bone or a shank, e.g. bone in leg, a Serrano leg, a bone in fore-ends, or a bone in shoulder, and similar cuts. Such meat items typically weigh of about 5 to 15 kg, and it takes very hard labour, and a lot of repetitive work, for manually processing these meat cuts. Therefore, steps to relieve this hard work has been taken.
GB2281547 and EP1558510 describe conveying arrangements that lifts the meat pieces onto a hook positioned on a Christmas tree.
However, the machine, systems and methods described herein have never been disclosed.
SUMMARY OF THE INVENTION This present invention relates to a machine for automatic handling (supply and discharge) of meat transporting racks ("Christmas tree”), that is intended for conveying meat items in slaughterhouses, to a system for automatic loading of meat items on the transporting means, and to a method for automatic loading of meat items on the transporting means.
DK 180734 B1 2 At abattoirs there is increasing focus on the possibility of automating heavy and labour-intensive tasks, and to speed up the overall slaughterhouse processes. Therefore, in its first aspect, the invention provides a station for automatic handling of meat transporting racks, which handling station is described in more details below. In its second aspect, the invention provides a system for automatic loading of meat items on a meat transporting rack, which system is described in more details below. In a further aspect, the invention provides a method for automatic loading of meat items on a meat transporting rack, which method is described in more details below. Other objects of the invention will be apparent to the person skilled in the art from reading the following detailed description and accompanying drawings. Any combination of two or more of the embodiments described herein is considered within the scope of the present invention.
BRIEF DESCRIPTION OF THE DRAWINGS The present invention is further illustrated by reference to the accompanying drawing, in which: Fig. 1 shows an overview of some elements of the automatic handling station of the invention; Fig. 2 shows an overview of an automatic loading system of the invention; Fig. 3 shows an overview of some elements of the automatic handling station of the invention; Fig. 4 shows an overview of some elements of the automatic handling station of the invention; Fig. 5 shows an overview of some elements of the automatic handling station of the invention; Fig. 6A shows an overview of some elements of the automatic handling station of the invention; Fig. 6B illustrates the spearhead/fixation crown (7D) of the invention; and Figs. 7A-7D show subsequent stages of the "pre-rotation process” according to the method of the invention.
DETAILED DISCLOSURE OF THE INVENTION Machine for automatic handling of meat transporting racks In its first aspect, the invention provides a station for automatic handling of meat transporting racks. The handling station of the invention (1) may also be referred
DK 180734 B1 3 to as a receiving station, a receiving station, or as a receiving tower. Meat transport racks (2) may also be referred to as transporting means/transport unit/haulage vehicle/"Christmas tree”. The handling station (1) of the invention may be characterised by comprising the following essential elements: a. a first fixation zone (5), for fixation of a meat transport rack (2) while hanging from an overhanging rail of a transport rack conveying rail system (3), characterised in that the first fixation zone (5) comprises: al. an upper gripper (5A) holding a right- (5A1) and a left- (5A2) gripping claw, which right- and left gripping claws both hold a hook-catching means (5A1' and 5A2%); and a2. a lower gripper (5B); b. a second fixation zone (6), for fixation of a transport rack (2) while hanging from an overhanging rail of the transport rack conveying rail system (3), which second fixation zone (5) comprises: bl. an upper gripper (6A); c. a carriage/slide (5C) mounted on a sledding rail (5D) configured to travel between, and for bringing a meat transport rack (2) from or to, said first (5) and second (6) fixation zones; and d. a rotation-, fixation- and elevation means /raising-/lowering device (7), comprising a swivel and lifting arm (7B), and a supporting means (7C), which supporting means ends in a spearhead /fixation crown (7D), which rotation-, fixation- and elevation means/raising-/lowering device (7) is configured for turning from side to side, and for being raised/lowered, and being capable of rotating the spearhead (7D).
The first fixation zone (5) of the invention is designed for receiving and retaining an incoming transport rack (2), and to prepare it for being transferred to the second fixation zone (6). As the transport rack (2) is hanging from the overhanging rail of the transport rack conveying rail system (3) only in a hook, it may swing back and forth, so it is important that it is maintained in a fixed/locked position, that allows it to be caught by the lower supporting means (7C) of the second fixation zone. This is accomplished by the two grippers (5A, 5B) of the first fixation zone (5), each gripper holding two (i.e. a right- and a left-) gripping claws.
Moreover, the upper gripper (5A) of this first fixation zone (5) also secures capturing and pre-rotating the incoming transport rack (2). This is accomplished by two hook-catching means (5A1' and 5A2"), mounted on each of the two gripping claws (5A1 and 5A2). These hook-catching means may also be termed "vertical fingers”, as they, in one embodiment, appear as (on the two gripping claws (5A1 and 5A2)) upright placed rods (5A1' and 5A2").
DK 180734 B1 4 Loading of meat takes place while the transport rack (2) is positioned the in the second fixation zone (6). Here it is also important, that the transport rack (2) remains clamped/fixed while it is being loaded. This is accomplished by the upper gripper (6A) of this second fixation zone (6), and by the lower supporting means (7C) of the second fixation zone (6). Moreover, the vertical rod (2A), that is basically rotatable via its pivotal point (2D), shall be placed in a fixed positioned for receival of meat items. This is accomplished i.a. by use of the spearhead/fixation crown (7D), and by the action of the rotation-, fixation- and elevation means /raising-/lowering device/actuator (7) of the invention.
The spearhead/fixation crown (7D) for use according to the invention basically represents a four-pointed crown (see Fig. 6B), that can be raised/lowered by action of the actuator of the rotation-, fixation- and elevation means/raising-/lowering device (7), and thus fit in between the four spikes mounted in the lower row of the vertical rod (2A).
The handling station (1) of the invention also comprises a carriage/slide (5C) mounted on a sledding rail (5D) configured to travel between, and for bringing a transport rack (2) from or to, said first (5) and second (6) fixation zones. This element secures that the transport rack (2) remains in a tight grip while the rotation-, fixation- and elevation means/raising-/lowering device/actuator (7) follows and attach to/connects with the transport rack (2).
Finally, the handling station (1) of the invention comprises a rotation-, fixation- and elevation means/raising-/lowering device (7), comprising a swivel and lifting arm (7B), and a supporting means (7C), which supporting means ends in a spearhead/fixation crown (7D).
During action (i.e. initiation of the loading process), the lowered elevation means/raising-/lowering device (7) travels the turning distance (7B’) and raises the elevation distance (7C'), thus aligning the position of the lower support means of the second gripping zone (7C) to the position of the transport rack (2), and binging it in a position for following and subsequently entering up the lower opening (2C) of the vertical rod (2A) of the meat transport rack (2), thereby holding the transport rack (2) and preventing it from turning. When accomplished, the carriage/slide (5C) mounted on the sledding rail (5D) is delivered to, and positioned, in the second fixation zone (6), where after the meat transport rack (2) is ready for being loaded.
In another embodiment, the handling station (1) of the invention comprises a deployment zone/buffer zone/magazine (4), configured to receive and accumulate the meat transport rack (2) arriving via the meat rack in-let conveyor (3A), before it is again released and put into the conveying loop by a feed/bring mechanism (4A).
The handling station (1) of the invention shall be configured for communication with, and for being operated by, the processing means (10). This implies that the handling station (1) of the invention may further comprise one or more sensors (12), and/or one
DK 180734 B1 or more vision devices (13), for obtaining information, e.g. about the stage of incoming meat transport racks (2) or of incoming meat items (16), and for providing guidance to the processing means (10). 5 The meat transporting rack The meat transport rack (2) (in jargon often referred to as a “Christmas tree”) for use according to the invention essentially represents a rack/stand, holding a number of hooks (2B), each with its tip facing upwards, for receiving the meat item (16) to be stored/transported, and which hooks are mounted on a vertical rod (2A). Also, the vertical rod (2A) is rotatable via a pivotal point (2D), located below the suspension hook (2E).
In slaughterhouses/abattoirs, these transport rack (2) remains in circulation on an overhanging rail system in long transport rack conveying rail systems (3). Part of such meat rack conveying systems may be designated “in-let transport rack conveyors” (3A), i.e. the part of the circle, where the transport rack (2) is being returned to the handling station (1) of the invention.
In some instances, the meat transport rack (2) arrive via a deployment zone/buffer zone/magazine (4), configured to receive and accumulate the meat transport rack (2), before it is again released and put into the conveying loop by a feed/bring mechanism (4A) before it is again released and put into the conveying loop by a feed/bring mechanism (4A).
The automatic loading system In another aspect, the invention provides a system for automatic loading of meat items on a meat transporting rack ("Christmas tree”).
The automatic meat loading system (1) of the invention may be characterised by comprising the following elements: A. a handling station (1) as described in claim 1, in communication with the processing means (10); B. a transport rack conveying rail system (3), comprising a transport rack in- let conveyor (3A), in communication with the processing means (10), for circulation of meat transport racks (2); C. an industrial robot (8), in communication with the processing means (10), for manipulation of the meat items (16); D. a meat conveying belt/carrier (9), in communication with the processing means (10), for supply of meat items (16); E. a processing means (10); and
DK 180734 B1 6 F. one or more sensors (12) and/or vision devices (13), in communication with the processing means (10), for tracking incoming meat items (16).
Element A of the system of the invention designates the handling station/receiving station/receiving tower (1) as described above.
Element B of the system of the invention represents a transport rack conveying rail system (3), which rail system comprising a transport rack in-let conveyor (3A), for supply of meat transport racks (2).
In slaughterhouses/abattoirs, meat transport racks (2) remains in circulation on an overhanging rail in long transport rack conveying rail systems (3). In the context of this invention, the part of the circle, where the empty meat transport rack (2) is being returned to the handling station (1) of the invention is designated "in-let conveyor” (3A).
For tracking e.g. the circulation of meat transport racks (2), and in particular for tracking the incoming (empty) meat transport rack arriving via the in-let conveyor, the transport rack conveying rail system (3), and the transport rack in-let conveyor (3A) of the invention shall be in communication with the processing means (10).
Element C of the system of the invention describes an industrial robot (8). The industrial robot (8) for use according to the invention shall be controlled by a processor (10) used according to the invention, and the robot (8) may be equipped with the gripping tool (15) of the invention.
The robot (8) used according to the invention should deliver the meat products (16) accurately on the transport rack (2).
The robot (8) for use according to the invention may be any commercially available industrial robot. Industrial robots may be classified based on their coordinate systems, i.e. based on reachable coordinates of a point on the end-effector, and include Cartesian robots (when arms of a robot move in the XYZ rectangular coordinate system), Cylindrical robots (when arms of a robot move in one angular and two linear directions), Spherical robots (the arms move in two angular and one linear direction), SCARA robots (Selective Compliance Arm for Robotic Assembly; have two parallel revolute joints providing compliance in a selected plane), and Articulated robots (also known as the anthropomorphic robot, the robot arm has 3 revolute joints).
Industrial robots suited for use according to the present invention may in particular be a 4-6 axis robot.
Element D of the system of the invention represents a meat conveying belt/carrier (9), in communication with the processing means (10), for supply of meat items (16). In contrast to the transport rack conveying system (3) described above, that is essentially a long overhanging rail system, the meat conveying belt/carrier (9) for use according to the system of the invention is a belt, on which the meat items (16) are typically lying while
DK 180734 B1 7 being transported in one, typically linear direction, for transporting and supplying the workpieces (16) in question.
Optionally, the meat conveying belt (9) is equipped with an encoder, allowing it to be in operation with the processing means (10), so the speed of the conveyor may be adapted to suit the need of the remaining processes.
There are four widely used methods of applying encoders to conveyors: motor mount, roller shaft mount, belt/chain driven and surface mount. Any type of encoder may be employed according to the invention.
Element E of the system of the invention represents a processing means (10), as described in more details below.
Element F of the system of the invention represents one or more sensors (12) and/or vision devices (13), as described in more details below.
In another embodiment, the handling station (1) of the invention comprises a deployment zone/buffer zone/magazine (4), configured to receive and accumulate the meat transport rack (2) arriving via the meat rack in-let conveyor (3A), before it is again released and put into the conveying loop by a feed/bring mechanism (4A).
In a further embodiment, the system of the invention may additionally comprise the use of a gripping tool (15), mounted on the industrial robot (8), i.e. an end-of-arm tool that is suited for the intended task.
Examples of gripping tools frequently used in abattoirs include tools capable of picking, grabbing, clamping or holding a piece of meat of a given size. Examples of useful tools include a pricker, a tip, a wrench, tongs or clamping tool, a grab, a vacuum gripper, etc.
As described above (Element D), the system of the invention comprises the use of a meat conveying belt/carrier (9), for supply of meat items (16) for the industrial robot (8) to pick up for further processing (loading). The space where the meat products (16) are within reach of the robot (8), and while they are still being supported by the conveying belt/carrier (9), may be termed a meat product arrival area or a meat product pick-up area (11).
In an even further embodiment, the system of the invention may be characterized by including a meat product arrival/pick-up area (11).
The processing means The processing means (10) for use according to the invention may be any commercially available processor/PC capable of receiving and processing of data obtained from one or more of the following components: The handling station/receiving station/receiving tower (1) used according to the invention; The transport rack conveying system (3); The rotation-, fixation- and elevation means/raising-/lowering device/actuator
DK 180734 B1 8 (7); The industrial robot (8); The meat conveying belt/carrier (9); The one or more sensor(s) (12); The vision device (13); and/or, optionally, the deployment zone/buffer zone/magazine (4); and the processing means (10) may in addition be in communication with one or more other, optionally interrelated or inter-connected, processors, used according to the invention.
Based on inputs from e.g. a sensor (12) and/or a vision device/camera (13), the processing means (10) for use according to the invention may be able to recognise incoming workpieces (16), and to guide the industrial robot (8) used according to the invention to pick-up and deliver the specific workpiece (16) accurately on a hook (2B) mounted on the vertical rod (2A) of the transport rack (2).
In another embodiment, the processor (10) used according to the invention receives a signal from a sensor (12) and/or from a vision device (13), determines the position/localisation of the arriving workpieces (16) to be picked-up, and calculates the localisation of a suitable gripping point on the workpiece (16).
In a third embodiment, the processor (10) used according to the invention communicates with, and provides instruction to the industrial robot (8), for the robot to perform a desired task, e.g. grab a workpieces (16) with the gripping tool (15), lift the workpieces (16) with the gripping tool, direct the gripping point to a hook (2B) mounted on the vertical rod (2A) of the meat transport rack (2), and fit the piece of meat onto the hook, e.g. by perforating the meat.
In a fourth embodiment, the processor (10) used according to the invention communicates with the rotation-, fization- and elevation means/raising-/lowering device/actuator (7), and provides instructions for bringing the transport rack (2) into position for receiving the workpieces (16), or for the servomotor (7A) to rotate the vertical rod (2A), or for bringing it into a position for receiving the next workpiece (16), delivered by the gripping tool (15), mounted on the industrial robot (8).
In a fifth embodiment, the processor (10) used according to the invention communicates with the feed/bring mechanism (4A) of the deployment zone/buffer zone/magazine (4), and initiates the release of a meat transport rack (2) from the deployment zone/buffer zone/magazine (4) and activates its entry into the first fixation zone (5).
In a sixth embodiment, the processor (10) used according to the invention communicates, and is in operation, with an encoder, mounted on the meat conveying belt (9), and is configured for e.g. calculating the speed of the conveyor belt (9), for determining the position of the traveling meat object (16), and/or for adapting the speed of the conveyor to suit the need of the remaining processes.
DK 180734 B1 9 The sensing means The automatic loading system of the invention comprises one or more sensors (12) and/or vision devices (13), in communication with the processing means (10).
Sensing means are used for tracking e.g. incoming products, where the system needs to know the position/location of each meat item. This may be accomplished by use Of sensors and/or machine vision devices, As defined herein, a sensor is a device, module, or subsystem, whose purpose is to detect events, or changes in its environment, and send the information to other electronics, and in particular the processing device (10) used according to the invention.
The sensor (12) for use according to the invention may be a mechanical (electro-mechanical) sensor or an optically based sensor, e.g. a force/torque sensor, a light beam or electro-magnetic sensor.
Like sensors, vision devises/cameras (13) can determine positions or locations of specific subjects, but vision devises also may determine e.g. the character or the structure of a given object.
Based on inputs from e.g. a sensor (12) and/or a vision device/camera (13), the processing means (10) for use according to the invention may be able to recognise incoming workpieces (16), and to guide the industrial robot (8) used according to the invention to deliver the workpieces (16) accurately on the transport rack (2).
A sensor (12) for use according to the invention, may e.g. be installed at, or within operating distance of the meat product arrival/pick-up area (11), and may e.g. be a sensor that is able to determine the position of the arriving meat item (16) on the meat conveying belt/carrier (9).
The method for automatic loading In another aspect, the invention provides a method for automatic loading of meat items on a meat transporting rack.
The loading process implies the use of the handling station (1) of the invention.
In the loading process of the invention, empty meat transport racks ("Christmas trees”) (2) arrive on the in-let conveyor (3A) and are brought to the handling station/receiving station/receiving tower (1) of the invention.
The loading process of the invention comprises the following subsequent steps: i. an empty meat transport rack ("Christmas tree”) (2) arrives on an in-let transport rack conveyor (3A), hanging from an overhanging rail (of a transport rack conveying rail system (3) in a suspension hook (2E), which transport rack (2) holds rows of four hooks (2B) extending in four (essentially perpendicular) directions from a vertical rod (2A), and which vertical rod (2A) is able to turn around a pivotal point (2D);
DK 180734 B1 10 ii. via a pre-rotation process, the incoming (empty) meat transport rack (2) is conveyed, by the action of the feed/bring mechanism (4A), to the first gripping zone (5), where two grippers (5A and 5B) stand ready in an open (stand-by) receiving position, wherein the left gripper (5A”) of the upper gripper (5A) is in an extended, activated state
(i.e. in a stopping position), ready for catching and stopping the vertical rod (2A) of the incoming transport rack (2), during which pre-rotation process:
ii-A. the transport rack (2) is first guided, in an arc-like path, towards a right gripping claw (5A1) of the upper gripper (5A), during which process a vertical finger (5A1") mounted on the right gripping claw (5A1) of the upper gripper (5A) catches an incoming hook (2B') extending from the vertical rod (2A) of rotatable transport rack (2) (see Fig. 7A);
ii-B. next, the transport rack (2) is guided towards a left gripping claw (5A2) of the upper gripper (5A), where a vertical finger (5A2") of left gripping claw (5A2) of upper gripper (5A) catches the second arriving hook (2B”) extending from the vertical rod (2A)
of rotatable transport rack (2) (see Fig. 7B);
ii-C. when the transport rack (2) arrives at, and touches, the left gripping claw (5A2) of the upper gripper (5A) (see Fig. 7C), the right gripping claw (5A1) of the upper gripper (5A) closes (see Fig. 7D);
ii-D. simultaneously with, or subsequently to step ii-C, the lower gripper (5B) of the first gripping zone (5) closes around the vertical rod (2A) of the meat transport rack (2), and the now fixed transport rack (2) remains on hold for further processing;
iii. the fixed meat transport rack (2) is transferred, while still hanging from the overhanging rail, via the carriage/slide (5C) mounted on the sledding rail (5D) to the second gripping zone (6);
iv. taking off from its stand-by position (see step viii), and simultaneously with process of step iii, a lowered elevation means/raising-/lowering device (7) travels the turning distance (7B’) and raises an elevation distance (7C’), thus aligning the position of the lower support means of the second gripping zone (7C) to the position of the meat transport rack (2), and binging it in a position for following and subsequently entering up the lower opening (2C) of the vertical rod of the transport rack (2), thereby holding the transporting means (2) and preventing it from turning;
v. when supported by the lower support means (7C), the upper gripper of second gripping zone (6A) closes around the vertical rod of the meat transport rack (2);
vi. the upper gripper (5A) and the lower gripper (5B) of first gripping zone opens,
and the carriage/slide (5C) mounted on the sledding rail (5D) returns to the open (stand- by) receiving position of step ii; and
DK 180734 B1 11 vii. after being supported and fixed by the lower support means of the second gripping zone (7C), and the upper gripper of second gripping zone (6A) in steps iv and v, the meat transport rack (2) is ready for loading of meat.
In the context of this invention, loading of the transport rack (2) according to step vii may take place by any conventional means, e.g. using the conveying arrangements that lifts the meat pieces onto a hook positioned on the Christmas tree described in e.g.
GB2281547 and/or EP1558510. In a further embodiment, loading of the transporting rack (2) according to step vii may be accomplished by performing the subsequent steps of: vii-A. providing one or more meat items (16), via a meat conveying belt (9), to a meat product arrival/pick-up area (11); vii-B1. detecting the arrival of the meat item on the meat conveying belt (9) using a sensor (12), installed at, or within operating distance of the meat product arrival/pick-up area (11), which sensor (12) is in operation with the processing means (10); and/or vii-B2. detecting the arrival of the meat items on the meat conveying belt (9), using a vision device (13), installed at, or within operating distance of the meat product arrival/pick-up area (11), which vision device (13) is in operation with the processing means (10), and obtaining one or more images of the arriving meat item (16), while the meat item is in motion, and transmission of the digitalized data to the processing means (10); and vii-C. determining the localisation of a suitable gripping point on the meat item using the processing means (10); vii-D. grabbing the meat item, while in motion, by the gripping point, lifting it and hanging it on a hook (2B) mounted on a meat transport rack (2), by use of a gripping tool mounted on the industrial robot (8); vii-E. bringing the meat transport rack (2) into position (e.g. by rotating the lower supporting means (7C)) for receiving the next meat item (16); and vii-F. reiteration of steps vii-A to vii-E for collecting all of the meat items (16) in question on the meat transport rack (2). When loaded, the method of the invention continues with the following process steps: viii. when loaded, the meat transport rack (2) is released from the lower support means of second gripping zone (7C) by lowering the elevation means (7) (elevation distance 7C/), where after the elevation means (7) turns the distance (7B’) to return to its initial stand- by position (see step iv); and
DK 180734 B1 12 ix. the upper gripper (6A) of the second gripping zone (6) opens to release the now loaded meat transport rack (2) and withdraws from transporting means to allow it to continue downstream the overhanging rail.
In another embodiment, the method of the invention comprises the following, optional step: i-A. the empty meat transport rack ("Christmas tree”) (2) of step i arrives via a deployment zone/buffer zone (4) allowing the accumulation of transport rack (2) prior to entering the loading method. When the handling station (1) is ready for receiving the next meat transport rack (2), this is released from the buffer zone (4), optionally by use of a feed/bring mechanism (4A).
The feed/bring mechanism (4A) of the invention may optionally be in communication with, and activated by, the processing means (10).
DETAILED DESCRIPTION OF THE DRAWINGS The present invention is further illustrated by reference to the accompanying drawing, in which: Fig. 1 shows an overview of some elements of the automatic handling station of the invention: Meat transport rack/transporting means/transport unit/haulage vehicle/"Christmas tree” (2); Vertical rod of the transporting means (2A); Hook mounted on the vertical rod (2B); Lower opening of the vertical rod of the transporting means (2C); Meat transport conveying system (3); In-let meat rack conveyor (3A); Deployment zone/buffer zone/magazine (4); Feed/bring mechanism (4A); First fixation zone (5); Upper gripper of the first fixation zone (5A); Left gripping claw of upper gripper/rack stopper (5A); Lower gripper of the first fixation zone (5B); Carriage/slide (5C); Sledding rail (5D); Second fixation zone (6); Upper gripper of the second fixation zone (6A); Rotation-, fixation- and elevation means/raising-/lowering device/actuator (7); Servomotor (7A); Swivel- and lifting arm (7B); Movement/turning distance of the swivel- and lifting arm (7B); Lower supporting means of the second fixation zone (7C); Spearhead/fixation crown (7D); Rotation of the lower supporting means and spearhead (7D”); Fig. 2 shows an overview of an automatic loading system of the invention: Automatic handling station/receiving station/receiving tower (1); Transport rack conveying system (3); In-let meat rack conveyor (3A); Industrial robot (8); Meat conveying belt/carrier (9); Processing means (10); Meat product arrival/pick-up area (11); Sensor (12); Vision device/camera (13); Meat item/meat product/workpiece (16); Fig. 3 shows an overview of some elements of the automatic handling station of the invention: Meat transport rack/transporting means/transport unit/haulage vehicle/"Christmas tree” (2); Transport rack conveying system (3); Carriage/slide (5C);
DK 180734 B1 13 Sledding rail (5D); Second fixation zone (6); Upper gripper of the second fixation zone (6A); Rotation-, fixation- and elevation means/raising-/lowering device/actuator (7); Servomotor (7A); Swivel- and lifting arm (7B); Lower supporting means of the second fixation zone (7C); Spearhead/fixation crown (7D); Rotation of the lower supporting means and spearhead (7D);
Fig. 4 shows an overview of some elements of the automatic handling station of the invention: Vertical rod of the transporting means (2a); Hook mounted on the vertical rod (2B); Turning point of the vertical rod (2D); Suspension hook (2E); First fixation zone (5); Upper gripper of the first fixation zone (5A); Left gripping claw of upper gripper/rack stopper (5A"); Lower gripper of the first fixation zone (5B); Carriage/slide (5C); Sledding rail (5D);
Fig. 5 shows an overview of some elements of the automatic handling station of the invention: Meat transport rack/transporting means/transport unit/haulage vehicle/"Christmas tree” (2); Transport rack conveying system (3); Deployment zone/buffer zone/magazine (4); Feed/bring mechanism (4A); Carriage/slide (5C); Sledding rail (5D); Rotation-, fixation- and elevation means/raising-/lowering device/actuator (7); Servomotor (7A); Swivel- and lifting arm (7B); Movement/turning distance of the swivel- and lifting arm (7B"); Lower supporting means of the second fixation zone (7C); Elevation distance of the lower support means (7C"); Spearhead/fixation crown
(7D);
Fig. 6A shows an overview of some elements of the automatic handling station of the invention: In-let meat rack conveyor (3A); Carriage/slide (5C); Sledding rail (5D); Second fixation zone (6); Upper gripper of the second fixation zone (6A); Rotation-, fixation- and elevation means/raising-/lowering device/actuator (7); Lower supporting means of the second fixation zone (7C); Spearhead/fixation crown (7D); Rotation of the lower supporting means (7C) and spearhead (7D");
Fig. 6B illustrates the spearhead/fixation crown (7D) of the invention;
Figs. 7A-7D show subsequent stages of the "pre-rotation process” according to the method of the invention (see steps ii-A-D), wherein:
Fig. 7A shows the upper gripper (5A) of the first fixation zone (5) being ready for receiving the next transport rack (2), suspended on the in-let transport rack conveyor (3A) by the suspension hook (2E): The vertical finger (5A1") of right gripping claw (5A1) of upper gripper (right hook-catching means) catches the first arriving hook (2B”) on the upper row of the incoming transport rack (2), while this rack travels in direction (2F);
Fig. 7B illustrates next stage of the pre-rotation process, where the transport rack (2) has travelled slightly further, and the second arriving hook (2B”) is about to reach, and be caught by, the vertical finger (5A2") of left gripping claw (5A2) of upper gripper (left hook-catching means) catches the incoming;
DK 180734 B1 14 Fig. 7C illustrates the stage where the vertical rod (2A) of the incoming transport rack (2) is being stopped by the left gripping claw of upper gripper (5A2) (i.e. rack stopping means), and the transport rack (2) is ready for being locked; Fig. 7D illustrates the stage where the transport rack (2) has been locked by closing of the right gripping claw of upper gripper (5A1) and left gripping claw of upper gripper (5A2); Fig. 7E illustrates a different view of the stage where the transport rack (2) has been locked by closing of the right gripping claw of upper gripper (5A1) and left gripping claw of upper gripper (5A2).
List of reference signs This is a listing of various elements relating to the present invention and shown in the appended figures. Alternative/synonymous designations are separated by slashes.
1 Automatic transport rack handling station/receiving station/receiving tower 2 Meat transport rack/transporting means/transport unit/haulage vehicle/"Christmas tree” 2A Vertical rod of the transporting means 2B Hook mounted on the vertical rod 2B' Fist arriving hook 2B” Second arriving hook 2C Lower tap of the vertical rod of the transporting means 2D Turning point/pivotal point of the vertical rod 2E Suspension hook of transporting rack 2F Direction of conveyed meat transport rack 3 Transport rack conveying rail system 3A In-let transport rack conveyor 4 Deployment zone/buffer zone/magazine 4A Feed/bring mechanism 5 First fixation zone 5A Upper gripper of the first fixation zone 5A1 Right gripping claw of upper gripper/ 5A1' Vertical finger of right gripping claw of upper gripper/right hook-catching means 5A2 Left gripping claw of upper gripper/rack stopping means 5A2' Vertical finger of left gripping claw of upper gripper/left hook-catching means 5B Lower gripper of the first fixation zone 5C Carriage/slide
DK 180734 B1 15 5D Sledding rail 6 Second fixation zone 6A Upper gripper of the second fixation zone 7 Rotation-, fixation- and elevation means/raising-/lowering device/actuator 7A Servomotor 7B Swivel- and lifting arm 7B" Movement/turning distance of the swivel- and lifting arm 7C Lower supporting means of the second fixation zone 7C’ Elevation distance of the lower support means 7D Spearhead/fixation crown 7D' Rotation of the lower supporting means and spearhead 8 Industrial robot 9 Meat conveying belt/carrier 10 Processing means 11 Meat product arrival area/meat product pick-up area 12 Sensor 13 Vision device/camera 15 Gripping tool/end-of-arm gripping tool 16 Meat item/meat product/workpiece
Claims (9)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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DKPA202000710A DK180734B1 (en) | 2020-06-16 | 2020-06-16 | Automatic supply and discharge of meat transporting racks |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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DKPA202000710A DK180734B1 (en) | 2020-06-16 | 2020-06-16 | Automatic supply and discharge of meat transporting racks |
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Publication Number | Publication Date |
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DK202000710A1 DK202000710A1 (en) | 2022-01-21 |
DK180734B1 true DK180734B1 (en) | 2022-02-10 |
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DKPA202000710A DK180734B1 (en) | 2020-06-16 | 2020-06-16 | Automatic supply and discharge of meat transporting racks |
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DK (1) | DK180734B1 (en) |
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2020
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