WO2023036086A1 - Housing and manufacturing method therefor, and electronic device - Google Patents
Housing and manufacturing method therefor, and electronic device Download PDFInfo
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- WO2023036086A1 WO2023036086A1 PCT/CN2022/117097 CN2022117097W WO2023036086A1 WO 2023036086 A1 WO2023036086 A1 WO 2023036086A1 CN 2022117097 W CN2022117097 W CN 2022117097W WO 2023036086 A1 WO2023036086 A1 WO 2023036086A1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/40—Layered products comprising a layer of synthetic resin comprising polyurethanes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1284—Application of adhesive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04M—TELEPHONIC COMMUNICATION
- H04M1/00—Substation equipment, e.g. for use by subscribers
- H04M1/02—Constructional features of telephone sets
- H04M1/0202—Portable telephone sets, e.g. cordless phones, mobile phones or bar type handsets
- H04M1/0279—Improving the user comfort or ergonomics
- H04M1/0283—Improving the user comfort or ergonomics for providing a decorative aspect, e.g. customization of casings, exchangeable faceplate
Definitions
- the present application relates to the technical field of electronic equipment, in particular to an electronic equipment housing, a manufacturing method thereof, and an electronic equipment.
- the embodiment of the present application provides a casing for electronic equipment, the casing includes a substrate and an appearance diaphragm, the appearance diaphragm is arranged on one side of the substrate; the appearance diaphragm includes a base material layer, color layer and texture layer, the base material layer is made of polyurethane; the color layer is arranged on the base material layer; the texture layer is arranged on a side of the color layer away from the base material layer side; wherein, the texture layer is made of transparent polyurethane.
- Another aspect of the embodiment of the present application provides a method for manufacturing a shell, the method includes: providing a base material layer, the base material layer is made of polyurethane; forming a color layer on the base material layer; Form a texture layer on the side of the color layer away from the base layer to form an appearance film; provide a substrate, and set the appearance film on one side of the substrate; wherein, the texture layer adopts Made of clear polyurethane.
- the embodiment of the present application also provides an electronic device, the electronic device includes: a display screen, a middle frame and a casing; the display screen is connected to one side of the middle frame, and the casing is connected to the middle frame The other opposite side is connected; the housing includes a substrate and an appearance film, and the appearance film is arranged on one side of the substrate, wherein the appearance film includes a base material layer, a color layer and a texture layer,
- the substrate layer is made of polyurethane; the color layer is arranged on the substrate layer; the texture layer is arranged on the side of the color layer away from the substrate layer; the texture layer is made of transparent polyurethane production.
- a color layer is formed on a base material layer made of polyurethane, so that the casing can achieve rich color or gradient color pattern effects; at the same time, a color layer is formed on the color layer Texture layer, and the texture layer is made of transparent polyurethane, so that the pattern of the color layer can be displayed, and with the texture of the texture layer, the shell can achieve rich color texture or gradient texture pattern effect, and can achieve a leather-like appearance Effect.
- the substrate layer made of polyurethane has good bonding force with the color layer
- the texture layer made of transparent polyurethane has good bonding force with the color layer and the substrate layer respectively, which can avoid shell There are defects such as shedding and delamination of the body pattern.
- FIG. 1 is a schematic structural diagram of an electronic device in some embodiments of the present application.
- Fig. 2 is a schematic diagram of the structural disassembly of the electronic device in the embodiment of Fig. 1;
- Fig. 3 is a schematic diagram of the laminated structure of the housing in some embodiments of the present application.
- Fig. 4 is a schematic diagram of the laminated structure of the appearance diaphragm in other embodiments of the present application.
- Fig. 5 is a schematic diagram of the laminated structure of the appearance film in other embodiments of the present application.
- Fig. 6 is a schematic flow chart of the manufacturing method of the appearance diaphragm in some embodiments of the present application.
- Fig. 7 is a schematic diagram of a process structure for forming a substrate layer in some embodiments of the present application.
- Fig. 8 is a schematic diagram of a process structure for forming a texture layer in some embodiments of the present application.
- Fig. 9 is a schematic flow chart of a method for making an appearance film in other embodiments of the present application.
- Fig. 10 is a schematic diagram of the process structure for forming a texture layer and an appearance layer in some embodiments of the present application.
- Fig. 11 is a schematic flow chart of the manufacturing method of the housing in some embodiments of the present application.
- An embodiment of the present application provides a casing for an electronic device on the one hand, the casing includes a substrate and an appearance membrane, the appearance membrane is arranged on one side of the substrate; the appearance membrane includes a base material layer, color layer and texture layer, the base material layer is made of polyurethane; the color layer is arranged on the base material layer; the texture layer is arranged on a side of the color layer away from the base material layer side; wherein, the texture layer is made of transparent polyurethane.
- texture is formed on the surface of the texture layer away from the color layer.
- the casing further includes a protective layer, and the protective layer is disposed between the color layer and the texture layer.
- the protective layer is made of transparent ink and added with a UV absorber capable of absorbing UV light.
- the casing further includes an appearance layer, and the appearance layer is disposed on a side of the texture layer away from the base material layer.
- the appearance layer is made of transparent polyurethane material and added with a surface treatment agent.
- the substrate layer is made of polyester polyurethane
- the texture layer is made of polyester polyurethane
- the substrate layer is made of thermoplastic polyurethane elastomer.
- the housing further includes an adhesive layer, and the adhesive layer is disposed between the substrate and the appearance film.
- the substrate includes a first surface and a second surface opposite to each other, the first surface is the surface of the casing exposed to the electronic device, and the base material layer of the appearance film is set On the first surface, the color layer is disposed on a side of the substrate layer away from the first surface.
- Another aspect of the embodiment of the present application provides a method for manufacturing a shell, the method includes: providing a base material layer, the base material layer is made of polyurethane; forming a color layer on the base material layer; Form a texture layer on the side of the color layer away from the base layer to form an appearance film; provide a substrate, and set the appearance film on one side of the substrate; wherein, the texture layer adopts Made of clear polyurethane.
- the substrate layer is formed by double-laminated film rolling.
- the step of forming the substrate layer includes: melting the thermoplastic polyurethane elastomer into a liquid state, injecting the liquid thermoplastic polyurethane elastomer into the feeding device and flowing out along the outlet of the feeding device; The liquid thermoplastic polyurethane elastomer flowing out from the discharge port flows into a forming device, and the forming device adopts a method of double pasting forming film rolling to form the base material layer.
- the color layer is directly formed on the substrate layer by lithography.
- the step of forming the texture layer includes: making a paste-like paste from transparent polyurethane, and providing a textured paper or texture sheet, and scraping the paste on the textured paper or on the textured sheet; the substrate layer is placed on the paste, so that the color layer and the ester paste are in contact with each other and pressed, and baked so that the paste is solidified so that the color layer deviates from One side of the substrate layer forms the texture layer.
- the step of forming the texture layer further includes: forming an appearance layer on the side of the texture layer away from the color layer.
- the step of forming the appearance layer and the texture layer includes:
- the step further includes: forming a protective layer on a side of the color layer away from the base layer.
- the embodiment of the present application also provides an electronic device, the electronic device includes: a display screen, a middle frame and a casing; the display screen is connected to one side of the middle frame, and the casing is connected to the middle frame The other opposite side is connected; the housing includes a substrate and an appearance film, and the appearance film is arranged on one side of the substrate, wherein the appearance film includes a base material layer, a color layer and a texture layer,
- the substrate layer is made of polyurethane; the color layer is arranged on the substrate layer; the texture layer is arranged on the side of the color layer away from the substrate layer; the texture layer is made of transparent polyurethane production.
- the substrate has a first surface, and the first surface is the surface of the substrate away from the display screen; the base material layer is disposed on the first surface, and the color layer is disposed on the first surface. on the side of the substrate layer away from the first surface.
- Electrode includes, but is not limited to, configured to direct cable connection, and/or another data connection/network) and/or via (for example, for cellular networks, wireless local area networks (WLAN), digital television networks such as DVB-H networks, satellite networks, AM-FM broadcast transmitters , and/or a device for receiving/sending communication signals via a wireless interface of another communication terminal.
- a communication terminal arranged to communicate over a wireless interface may be referred to as a "wireless communication terminal", “wireless terminal” or “mobile terminal”.
- Examples of mobile terminals include, but are not limited to, satellite or cellular telephones; Personal Communications Systems (PCS) terminals that may combine cellular radiotelephones with data processing, facsimile, and data communication capabilities; may include radiotelephones, pagers, Internet/Intranet access , a PDA with a web browser, organizer, calendar, and/or Global Positioning System (GPS) receiver; and a conventional laptop and/or palm-type receiver or other electronic device including a radiotelephone transceiver.
- a mobile phone is an electronic device equipped with a cellular communication module.
- FIG. 1 is a schematic structural diagram of an electronic device 100 in some embodiments of the present application
- FIG. 2 is a schematic diagram of a disassembled structure of the electronic device 100 in the embodiment of FIG. 1 .
- the electronic device 100 provided in the embodiment of the present application may specifically be a device such as a mobile phone, a tablet computer, a notebook computer, etc. The following description will be made by taking the electronic device 100 as a mobile phone.
- the electronic device 100 may include a display screen 10 , a middle frame 20 and a casing 30 . Wherein, the display screen 10 can be connected with one side of the middle frame 20 , and the casing 30 can be connected with another opposite side of the middle frame 20 .
- All directional indications (such as up, down, left, right, front, back%) in the embodiments of the present application are only used to explain the relative positional relationship between the various components in a certain posture (as shown in the drawings) , sports conditions, etc., if the specific posture changes, the directional indication also changes accordingly.
- the display screen 10 can be used to provide an image display function for the electronic device 100, and the display screen 10 can be covered on one side of the middle frame 20, and the two can be bonded and fixed by glue.
- the display screen 10 may include a transparent cover plate, a touch panel, and a display panel that are sequentially stacked. Wherein, the surface of the transparent cover can be flat and smooth, so that the user can perform touch operations such as clicking, sliding, and pressing.
- the material of the transparent cover can be a rigid material such as glass, or a flexible material such as polyimide (Polyimide, PI) or colorless polyimide (Colorless Polyimide, CPI).
- the touch panel is arranged between the transparent cover and the display panel, and is used to respond to the user's touch operation, and convert the corresponding touch operation into an electrical signal and transmit it to the processor of the electronic device 100, so that the electronic device 100 can control the user's The touch operation reacts accordingly.
- the display panel is mainly used for displaying images, and can be used as an interactive interface to instruct the user to perform the above-mentioned touch operation on the transparent cover.
- the display panel can use OLED (Organic Light-Emitting Diode, organic light-emitting diode) or LCD (Liquid Crystal Display, liquid crystal display) to realize the image display function of the electronic device 100.
- the transparent cover, the touch panel, and the display panel can be glued together by OCA (Optically Clear Adhesive, optical adhesive), PSA (Pressure Sensitive Adhesive, pressure-sensitive adhesive) and the like.
- the display screen 10 may be a hyperbolic screen or a four-curved screen in appearance, so as to reduce the black border of the display screen 10 and increase the visible area of the display screen 10 .
- the display screen 10 may also be a conventional flat screen, it only needs that the display screen 10 can realize the graphic display function of the electronic device 100 .
- the middle frame 20 may include a middle plate 21 and a frame 22 with an integrated structure, and the two may be integrally formed by injection molding, stamping molding, heat absorption molding and other processes.
- the frame 22 may be formed by extending the side wall of the middle plate 21 in the thickness direction of the middle plate 21 , so that the opposite sides of the middle frame 20 can form corresponding open structures.
- the display screen 10 and the housing 30 can respectively cover the open structures on opposite sides of the middle frame 20 , so as to enclose together with the middle frame 20 to form an accommodating space for the electronic device 100 .
- the accommodating space can be used for installing electronic devices required by the electronic device 100 , such as batteries, sensors, circuit boards, cameras and the like.
- the middle plate 21 and the frame 22 can also be two mutually independent structural parts, and the two can be connected by one or a combination of assembly methods such as clamping, bonding and welding.
- the middle frame 20 may also only include the frame 22 .
- the material of the middle frame 20 may be glass, metal, hard plastic, etc., so that the middle frame 20 has a certain structural strength.
- the middle frame 20 since the middle frame 20 is generally directly exposed to the external environment, the middle frame 20 may also have certain properties such as wear resistance, corrosion resistance, and scratch resistance, or the outer surface of the middle frame 20 (that is, the outer surface of the electronic device 100 ) Coating a layer of functional material for wear resistance, corrosion resistance and scratch resistance.
- the middle frame 20 may also be provided with a corresponding brand logo (LOGO) to beautify the appearance of the electronic device 100 and improve brand recognition.
- LOGO brand logo
- FIG. 3 is a schematic diagram of the laminated structure of the casing 30 in some embodiments of the present application.
- the casing 30 can be the battery cover or the back cover of the electronic device 100, that is, the casing 30 can not only protect various functional devices in the accommodation space, but also realize more diverse color effects, so as to improve the performance of the electronic device 100. Appearance effect.
- the housing 30 generally includes a substrate 31 , an appearance film 32 and an adhesive layer 33 formed between the substrate 31 and the appearance film 32 .
- the material of the substrate 31 can be glass fiber, polycarbonate (Polycarbonate, PC), polymethyl methacrylate (polymethyl methacrylate, PMMA), glass, metal and other structural materials.
- PC Polycarbonate
- PMMA polymethyl methacrylate
- glass metal and other structural materials.
- the PC base material can make the housing 30 lighter and thinner
- the glass fiber base material has better toughness
- the PMMA base material is highly transparent and easy to process
- the glass base material has better transparency
- the metal base material has better appearance effects, etc.
- the appearance film 32 is disposed on one side of the substrate 31 to enrich the appearance of the casing 30 .
- the substrate 31 may include a first surface 311 and a second surface 312 opposite to each other.
- the first surface 311 may be the surface of the housing 30 facing away from the display screen 10 and exposed to the electronic device 100 .
- the second surface 312 may be a shell
- the body 30 is close to the display screen 10 and embedded in the surface of the electronic device 100 .
- the appearance film 32 is disposed on the first surface 311 of the substrate 31 to enrich the appearance of the casing 30 .
- an adhesive layer 33 is provided between the appearance film 32 and the substrate 31, that is, the appearance film 32 can be connected with the substrate 31 by means of the adhesive layer 33.
- Adhesive connection so that there is a higher bonding strength between the appearance film 32 and the substrate 31 .
- the adhesive layer 33 can be made of optical adhesive (Optically Clear Adhesive, OCA), pressure sensitive adhesive (Pressure Sensitive Adhesive, PSA), ethylene-vinyl acetate copolymer (Ethylene-Vinyl Acetate copolymer, EVA) and other colloids.
- the thickness of the substrate 31 is generally 200-800 ⁇ m.
- the thickness of the substrate 31 may be 200 ⁇ m, 300 ⁇ m, 400 ⁇ m, 500 ⁇ m, 600 ⁇ m, 800 ⁇ m, or the like.
- the appearance film 32 generally includes a base material layer 321 , a color layer 322 and a texture layer 323 .
- the substrate layer 321 is disposed adjacent to the substrate 31 , that is, the substrate layer 321 can be bonded to the surface of the substrate 31 by means of the adhesive layer 33 .
- the color layer 322 is disposed on the base layer 321 , that is, the color layer 322 is disposed on the side of the base layer 321 away from the substrate 31 , so as to enrich the appearance effect of the appearance film 32 .
- the texture layer 323 is arranged on the side of the color layer 322 away from the substrate layer 321, and the texture layer 323 cooperates with the color layer 322 so that the appearance film has a color texture or a gradient texture.
- the base material layer 321 and the substrate 31 have a relatively high bonding strength, so that the overall structure of the housing 30 has better stability.
- the substrate layer 321, the color layer 322, and the texture layer 323 are firmly bonded to each other, so that the color layer 322 and the texture layer 323 are not easy to be peeled off, shifted, damaged, and delaminated, and the overall appearance of the casing 30 is improved. .
- the substrate layer 321 can be made of polyurethane (polyurethane, PU).
- Polyurethane has properties such as oil resistance, abrasion resistance, low temperature resistance, aging resistance, high hardness, and elasticity, and can be used to make adhesives, Coatings, synthetic leather, etc.
- polyurethane can be divided into polyester polyurethane and polyether polyurethane.
- the polyols used to prepare polyether polyurethanes consist entirely of polyether polyols or account for the vast majority in the system.
- the cohesive energy of ether bonds is low and easy to rotate, so the polyurethane material prepared from it has good low-temperature flexibility and excellent hydrolysis resistance.
- the mechanical properties are slightly inferior to polyester polyurethane, the raw material system Low viscosity, excellent processability.
- the polyols used to prepare polyester polyurethanes consist entirely of polyester polyols or occupy the vast majority of the system.
- polyester polyols usually have the characteristics of good mechanical and mechanical properties, oil resistance, and excellent wear resistance.
- the cohesive energy of polyester polyol is large, and it is mostly waxy solid at room temperature, and the viscosity after heating and melting is relatively high.
- thermoplastic polyurethane elastomer thermoplastic polyurethane elastomer
- thermoplastic polyurethane elastomer also known as thermoplastic polyurethane rubber
- A is high molecular weight (1000 ⁇ 6000)
- B is a diol containing 2 to 12 straight chain carbon atoms
- the chemical structure between the AB chain segments is diisocyanate.
- TPU is cross-linked by intermolecular hydrogen bonds or slightly cross-linked between macromolecular chains. As the temperature increases or decreases, these two cross-linked structures are reversible.
- TPU In the molten state or solution state, the intermolecular force weakens, and after cooling or solvent volatilization, strong intermolecular force connects together, restoring the performance of the original solid.
- TPU can be divided into polyester type and polyether type.
- the base layer 321 can be made of polyester polyurethane, so that the base layer 321 and the substrate 31 have a higher bonding strength.
- the color layer 322 can be a transparent or semi-transparent colored ink layer.
- the color oil can be mixed according to the corresponding color, the color oil can be added into the ink body and mixed well, and then the ink can be evenly printed on the substrate layer 321 .
- the color layer 322 can be formed on the substrate layer 321 by means of transfer printing, spray coating, dip dyeing, electroplating, coating and the like.
- the color layer 322 can be made of colored ink, so that the color layer 322 can form a color pattern or a gradient color pattern according to the expected demand, thereby enriching the appearance color pattern of the housing 30 and improving the overall appearance of the electronic device expressiveness.
- the color layer 322 can use colored ink to form a color pattern or a gradient color pattern, or the color layer 322 can be formed by adding color oil of a corresponding color to the colorless ink.
- color oil of Tuhao gold color yellow toner, red toner, blue toner can be mixed with solvent to obtain the color oil of Tuhao gold color.
- the color oil of rose gold color is needed, the color oil of rose gold color can be obtained by mixing yellow toner, purple toner and solvent.
- toners of corresponding colors can be prepared as required.
- the ink forming the color layer 322 is generally polyester ink (such as epoxy ink), which has better thermosetting performance.
- the substrate layer 321 can be made of polyester polyurethane.
- the base material layer 321 can be made of thermoplastic polyurethane elastomer. It can be understood that when the color layer 322 is made of other inks, the substrate layer 321 can also be made of other polyurethane materials accordingly.
- the texture layer 323 is disposed on the side of the color layer 322 away from the substrate layer 321 and is used to form a texture pattern, so that the texture layer 323 can cooperate with the color layer 322 to display a color texture or a gradient texture effect.
- the texture layer 323 can be made of transparent polyurethane.
- the color pattern or gradient color pattern of the color layer 322 can be better shown; It has a good bonding force between them to avoid delamination and falling off. It can be understood that when the color layer 322 forms a color pattern or a gradient color pattern, there is an area on the substrate layer 321 that is not covered by the color layer 322.
- the texture layer 323 is covered on the color layer 322, and the texture layer 323 simultaneously
- the contact connection with the base material layer 321 and the color layer 322 can not only increase the stability of the overall structure of the appearance film 32, but also protect the color layer 322 during the formation of the appearance film 32, so as to avoid damaging the color layer 322 and affecting the appearance
- the appearance of the diaphragm 32 expresses the effect.
- texture is formed on the surface of the texture layer 323 away from the color layer 322 to form a leather-like effect in appearance and touch. That is, the surface of the texture layer 323 away from the color layer 322 faces toward the color layer 322 to form a texture that penetrates or does not penetrate the texture layer 323 .
- the texture layer 323 can be made of polyester polyurethane, so that the texture layer 323 has better bonding force with the base material layer 321 and the color layer 322 respectively. It can be understood that when the materials of the base material layer 321 and the color layer 322 are changed, the material of the texture layer 323 can also be changed relatively, so that the layers of the appearance film 32 have better bonding force.
- the housing by forming a color layer on a base material layer made of polyurethane, the housing can achieve rich color or gradient color pattern effects; at the same time, a texture layer is formed on the color layer, and the texture layer It is made of transparent polyurethane, so that the pattern of the color layer can be displayed, and with the texture of the texture layer, the shell can achieve rich color texture or gradient texture pattern effect.
- the substrate layer made of polyurethane has good bonding force with the color layer
- the texture layer made of transparent polyurethane has good bonding force with the color layer and the substrate layer respectively, which can avoid shell There are defects such as shedding and delamination of the body pattern.
- FIG. 4 is a schematic diagram of the laminated structure of the appearance film 32 in another embodiment of the present application.
- the protective layer 324 is arranged between the color layer 322 and the texture layer 323. On the one hand, it can protect the color layer 322 during the formation of the casing 30, and on the other hand, it can also improve the color layer 322 and the base material layer 321 to resist ultraviolet rays (Ultraviolet). Rays, UV) light irradiation performance, so that the color layer 322 and the base material layer 321 are less prone to yellowing.
- ultraviolet rays Ultraviolet
- the protective layer 324 can be made of transparent ink, and an ultraviolet absorber capable of absorbing UV light is added therein.
- UV absorbers are the most widely used light stabilizers at present. According to their structures, they can be divided into salicylates, benzophenones, benzotriazoles, substituted acrylonitriles, triazines, etc. The most widely used in the world are benzophenones and benzotriazoles.
- Ultraviolet absorbers can absorb the ultraviolet part of sunlight and fluorescent light sources without changing themselves. Since sunlight contains a large amount of ultraviolet light that is harmful to the color layer 322 and the base layer 321 , the color layer 322 and the base layer 321 are prone to yellowing under the irradiation of these ultraviolet rays.
- the protection layer 324 can effectively absorb ultraviolet light, thereby preventing the color layer 322 and the base material layer 321 from turning yellow.
- the appearance film provided in the embodiment of the present application can prevent the yellowing of the color layer and the base material layer under the irradiation of ultraviolet light by providing a protective layer between the color layer and the texture layer.
- FIG. 5 is a schematic diagram of the laminated structure of the appearance film 32 in another embodiment of the present application.
- the appearance layer 325 is disposed on a side of the texture layer 323 away from the base layer 321 .
- the appearance layer 325 can be made of a transparent polyurethane material, and a surface treatment agent capable of realizing a corresponding surface treatment function is added therein, so that the appearance film 32 has a better appearance effect.
- the appearance layer 325 made of transparent polyurethane material will not affect the appearance of the color texture pattern or gradient texture pattern of the appearance film 32 on the one hand, and on the other hand, it can also achieve different appearance performance effects.
- the appearance layer 325 and the texture layer 323 made of transparent polyurethane material have good bonding force, which can avoid falling off, delamination and the like.
- the surface treatment agent can be matting powder, ultraviolet absorber, etc., so that the surface of the appearance film can achieve a smooth effect similar to skin, a dry effect that does not stick to hands, and an anti-UV effect that is not easy to change color under UV light irradiation.
- the appearance film provided in the embodiment of the present application, by disposing the appearance layer on the side of the texture layer away from the substrate layer, the appearance film can have a better appearance effect.
- Fig. 6 is a schematic flow chart of the manufacturing method of the appearance diaphragm in some embodiments of the present application.
- the manufacturing method can be used to manufacture the appearance diaphragm in the above-mentioned embodiments.
- the manufacturing method generally includes the following steps:
- FIG. 7 is a schematic diagram of a process structure for forming a substrate layer in some embodiments of the present application.
- the substrate layer is made of TPU as an example.
- the method of forming the substrate layer is roughly as follows:
- the first step is to melt the TPU into a liquid state.
- the liquid TPU is injected into the feeding device 50 and can flow out along the outlet 51 of the feeding device 50 .
- the liquid TPU flowing out from the outlet 51 flows into the molding device 60 , and after forming a desired structure in the molding device 60 , it is cooled and solidified to form the base material layer 321 .
- the intermolecular force of TPU weakens in the molten state or solution state, and after cooling or solvent volatilization, strong intermolecular force connects together, thereby restoring the original solid state.
- the forming device 60 can form the base material layer by double-laminating forming film rolling.
- the forming device 60 may include two rollers 61 arranged at intervals, and a forming film 62 respectively wound on the two rollers. The gap between the two rollers is set corresponding to the discharge port 51 of the feeding device, and the forming film 62 can be wound on the roller 61 and protruded from the roller 61 .
- the forming film 62 protrudes from the roller shaft 61 along the direction away from the discharge port 51, so that the liquid TPU flowing in from between the two roller shafts 61 can be filled between the two forming films 62, and then Cooling and solidification forms the base material layer 321 with the molded film 62 attached to the upper and lower surfaces.
- the forming film 62 can be made of polyethylene terephthalate (polyethylene glycol terephthalate, PET), polycarbonate (Polycarbonate, PC) and other materials.
- the thickness of the substrate layer 321 is affected by the gap between the two rollers 61 and the thickness of the forming film 62 , based on this, the thickness of the substrate layer 321 is generally 100-300 ⁇ m.
- the thickness of the substrate layer 321 may be 100 ⁇ m, 200 ⁇ m, 300 ⁇ m, or the like.
- the color layer can be made to present a color pattern or a single color gradient pattern or a multi-color gradient pattern as required, and this embodiment does not limit the expression form of the specific pattern of the color layer.
- the color layer can be directly printed on the surface of the substrate layer by lithographic printing, because the color layer formed by lithographic printing can be thinner than silk printing, and the surface is smoother and less rough. Small.
- the color layer can also be formed on the substrate layer by means of transfer, spraying, dipping, electroplating, coating, and the like.
- the thickness of the color layer is generally 5-30 ⁇ m.
- the thickness of the color layer may be 7 ⁇ m, 10 ⁇ m, 14 ⁇ m, 15 ⁇ m, 20 ⁇ m, 21 ⁇ m, 28 ⁇ m, or the like.
- Fig. 8 is a schematic diagram of a process structure for forming a texture layer in some embodiments of the present application. Taking the texture layer made of transparent PU as an example, the method for forming the texture layer is roughly as follows:
- the first step is to make transparent PU into a paste-like paste.
- the second step is to provide a textured textured paper or textured sheet 70, and scrape-coat the transparent PU paste on the textured paper or textured sheet 70 to form a textured layer. It is understandable that multiple layers of transparent PU paste can be scratch-coated according to actual appearance requirements.
- the third step is to press the TPU substrate layer on the transparent PU paste on the texture paper or texture sheet, so that the color layer and the PU paste are in contact with each other, and then bake to make the PU paste solidify so that the color layer deviates from the base layer.
- a texture layer is formed on one side of the material layer, and finally the texture paper or texture sheet is removed, that is, a texture is formed on the surface of the texture layer away from the color layer to form a leather-like effect in appearance and touch.
- the texture layer may also be directly formed on the side of the color layer away from the base layer by means of transfer printing, silk screen printing, or the like. Wherein, the surface of the texture layer facing away from the color layer forms a texture that penetrates or does not penetrate the texture layer toward the direction of the color layer.
- the thickness of the texture layer is generally 80-120 ⁇ m.
- the thickness of the texture layer may be 80 ⁇ m, 90 ⁇ m, 100 ⁇ m, 110 ⁇ m, 120 ⁇ m.
- Fig. 9 is a schematic flow chart of a manufacturing method of an appearance diaphragm in another embodiment of the present application. This manufacturing method can be used to manufacture the appearance diaphragm in the above embodiment. The manufacturing method may roughly include the following steps:
- step S901 providing a substrate layer
- this step can refer to step S601, so it will not be described in detail.
- step S902 forming a color layer on the substrate layer, this step can refer to step S602, so it will not be described in detail.
- the ink added with ultraviolet absorber can be printed on the color layer by printing to form a protective layer capable of absorbing ultraviolet rays.
- the protective layer can be printed on the color layer by lithographic printing, because the protective layer formed by lithographic printing can be thinner than silk printing, and the surface is smoother and less rough.
- the protective layer can also be formed on the substrate layer by means of transfer, spraying, dipping, electroplating, coating, and the like.
- the protective layer generally has a thickness of 5-20 ⁇ m.
- the thickness of the protective layer may be 5 ⁇ m, 7 ⁇ m, 10 ⁇ m, 14 ⁇ m, 15 ⁇ m, 20 ⁇ m, or the like.
- Fig. 10 is a schematic diagram of the process structure for forming the texture layer and the appearance layer in some embodiments of the present application. Taking the texture layer made of transparent PU and the appearance layer made of transparent PU as an example, the process of forming the texture layer and the appearance layer The method is roughly as follows:
- the first step is to make transparent PU into a paste-like paste.
- the second step is to divide the transparent PU paste into two parts, add a surface treatment agent to one part of the transparent PU paste, and stir evenly; the other part of the transparent PU paste does not add a surface treatment agent.
- the surface treatment agent can be matting powder, ultraviolet absorber, etc., so that the surface of the appearance film can achieve a smooth effect similar to skin, a dry effect that does not stick to hands, and an anti-UV effect that is not easy to change color under UV light irradiation.
- the third step is to provide a textured paper or textured sheet 70, and scrape-coat the transparent PU paste added with a surface treatment agent on the textured paper or textured sheet 70 to form an appearance layer.
- the fourth step is to apply the transparent PU paste without surface treatment agent on the transparent PU paste with surface treatment agent to form a texture layer.
- the transparent PU paste that has been added with a surface treatment agent can be multi-layered, and the transparent PU paste that has not been added with a surface treatment agent can be multi-layered with a knife, and is not specifically limited to this.
- the fifth step is to laminate the TPU substrate layer on the transparent PU paste on the texture paper or texture sheet, so that the color layer is in contact with the PU paste without surface treatment agent, and then bake to make the PU paste solidify To form the texture layer and appearance layer, and finally remove the texture paper or texture sheet.
- the transparent PU paste added with the surface treatment agent forms the appearance layer
- the transparent PU paste without the addition of the surface treatment agent forms the texture layer
- the appearance layer is arranged on the side of the texture layer away from the color layer.
- texture is formed on the surface of the appearance layer away from the texture layer.
- the thickness of the appearance layer is generally 5-20 ⁇ m.
- the thickness of the appearance layer may be 5 ⁇ m, 8 ⁇ m, 10 ⁇ m, 14 ⁇ m, 15 ⁇ m, 20 ⁇ m, etc.
- FIG. 11 is a schematic flow chart of the manufacturing method of the housing in some embodiments of the present application. The manufacturing method may roughly include the following steps:
- the appearance film can be the appearance film in the above-mentioned embodiments, so it will not be described in detail.
- the appearance film can be bonded and fixed to the substrate by OCA, PSA, EVA and other colloids.
- the forming film on the side of the base material layer away from the color layer is removed.
- the side of the base material layer away from the color layer can be bonded and fixed to the substrate through colloids such as OCA, PSA, and EVA.
- a color layer is formed on a base material layer made of polyurethane, so that the casing can achieve rich color or gradient color pattern effects; at the same time, a color layer is formed on the color layer Texture layer, and the texture layer is made of transparent polyurethane, so that the pattern of the color layer can be displayed, and with the texture of the texture layer, the shell can achieve rich color texture or gradient texture pattern effect, and can achieve a leather-like appearance Effect.
- the substrate layer made of polyurethane has good bonding force with the color layer
- the texture layer made of transparent polyurethane has good bonding force with the color layer and the substrate layer respectively, which can avoid shell There are defects such as shedding and delamination of the body pattern.
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Abstract
A housing and a manufacturing method therefor, and an electronic device. The housing comprises a substrate and an appearance diaphragm, wherein the appearance diaphragm is arranged on one side of the substrate; the appearance diaphragm comprises a substrate layer, a color layer and a textured layer; the substrate layer is made of polyurethane; the color layer is arranged on the substrate layer; the textured layer is arranged on the side of the color layer away from the substrate layer; and the textured layer is made of transparent polyurethane. The housing forms the color layer on the substrate layer made of polyurethane, such that the housing can achieve a rich color or gradient pattern effect; in addition, the textured layer is formed on the color layer, and the textured layer is made of transparent polyurethane, such that the pattern of the color layer can appear, and the housing can achieve a rich color texture or a gradient color texture pattern effect through the cooperation of the texture of the textured layer.
Description
本申请要求于2021年09月07日提交的申请号为202111045917.X,且发明名称为“壳体及其制作方法、电子设备”的中国专利申请的优先权,其通过引用方式全部并入本申请。This application claims the priority of the Chinese patent application with the application number 202111045917.X filed on September 07, 2021, and the title of the invention is "housing and its manufacturing method, electronic equipment", which is incorporated by reference in its entirety Apply.
本申请涉及电子设备的技术领域,具体是涉及电子设备壳体及其制作方法、电子设备。The present application relates to the technical field of electronic equipment, in particular to an electronic equipment housing, a manufacturing method thereof, and an electronic equipment.
随着电子设备的不断发展,电子设备已经成为了人们日常生活中不可或缺的娱乐工具和社交工具,人们对电子设备的需求也越来越高。以手机为例,一些手机的后壳上会进行相应的装饰设计,以提升手机的外观效果,给用户带来良好的视觉体验。例如,在手机后壳上形成具有类皮革外观的外观膜片,以形成均衡、细腻的纹理效果。然而,现有具有类皮革外观的外观膜片的后壳色彩单一,不利于产品外观表现。With the continuous development of electronic equipment, electronic equipment has become an indispensable entertainment tool and social tool in people's daily life, and people's demand for electronic equipment is also increasing. Taking mobile phones as an example, some mobile phone rear shells will be decorated accordingly to enhance the appearance of the mobile phone and bring users a good visual experience. For example, an appearance diaphragm with a leather-like appearance is formed on the back shell of the mobile phone to form a balanced and delicate texture effect. However, the back shell of the existing leather-like appearance diaphragm has a single color, which is not conducive to the appearance of the product.
发明内容Contents of the invention
本申请实施例一方面提供了一种壳体,用于电子设备,所述壳体包括基板和外观膜片,所述外观膜片设于所述基板的一侧;所述外观膜片包括基材层、颜色层以及纹理层,所述基材层采用聚氨酯制成;所述颜色层设于所述基材层上;所述纹理层设于所述颜色层背离所述基材层的一侧;其中,所述纹理层采用透明聚氨酯制成。On the one hand, the embodiment of the present application provides a casing for electronic equipment, the casing includes a substrate and an appearance diaphragm, the appearance diaphragm is arranged on one side of the substrate; the appearance diaphragm includes a base material layer, color layer and texture layer, the base material layer is made of polyurethane; the color layer is arranged on the base material layer; the texture layer is arranged on a side of the color layer away from the base material layer side; wherein, the texture layer is made of transparent polyurethane.
本申请实施例另一方面提供了一种壳体的制作方法,所述制作方法包括:提供一基材层,所述基材层采用聚氨酯制成;在所述基材层上形成颜色层;在所述颜色层背离所述基材层的一侧形成纹理层以形成外观膜片;提供一基板,并将所述外观膜片设于所述基板的一侧;其中,所述纹理层采用透明聚氨酯制 成。Another aspect of the embodiment of the present application provides a method for manufacturing a shell, the method includes: providing a base material layer, the base material layer is made of polyurethane; forming a color layer on the base material layer; Form a texture layer on the side of the color layer away from the base layer to form an appearance film; provide a substrate, and set the appearance film on one side of the substrate; wherein, the texture layer adopts Made of clear polyurethane.
本申请实施例还提供了一种电子设备,所述电子设备包括:显示屏、中框以及壳体;所述显示屏与所述中框的一侧连接,所述壳体与所述中框的另一相对侧连接;所述壳体包括基板和外观膜片,所述外观膜片设于所述基板的一侧,其中,所述外观膜片包括基材层、颜色层以及纹理层,所述基材层采用聚氨酯制成;所述颜色层设于所述基材层上;所述纹理层设于所述颜色层背离所述基材层的一侧;所述纹理层采用透明聚氨酯制成。The embodiment of the present application also provides an electronic device, the electronic device includes: a display screen, a middle frame and a casing; the display screen is connected to one side of the middle frame, and the casing is connected to the middle frame The other opposite side is connected; the housing includes a substrate and an appearance film, and the appearance film is arranged on one side of the substrate, wherein the appearance film includes a base material layer, a color layer and a texture layer, The substrate layer is made of polyurethane; the color layer is arranged on the substrate layer; the texture layer is arranged on the side of the color layer away from the substrate layer; the texture layer is made of transparent polyurethane production.
本申请实施例提供的壳体及其制作方法、电子设备,通过在聚氨酯制成的基材层上形成颜色层,使得壳体可以实现丰富的彩色或者渐变色图案效果;同时在颜色层上形成纹理层,且该纹理层采用透明聚氨酯制成,使得颜色层的图案可以显现,并配合纹理层的纹理使得壳体可以实现丰富的彩色纹理或者渐变色纹理图案效果,且能实现类皮革的外观效果。另外,采用聚氨酯制成的基材层和颜色层之间具有较好的结合力,采用透明聚氨酯制成的纹理层分别与颜色层和基材层之间具有较好的结合力,可以避免壳体图案出现脱落、分层等缺陷。In the casing, its manufacturing method, and electronic device provided in the embodiments of the present application, a color layer is formed on a base material layer made of polyurethane, so that the casing can achieve rich color or gradient color pattern effects; at the same time, a color layer is formed on the color layer Texture layer, and the texture layer is made of transparent polyurethane, so that the pattern of the color layer can be displayed, and with the texture of the texture layer, the shell can achieve rich color texture or gradient texture pattern effect, and can achieve a leather-like appearance Effect. In addition, the substrate layer made of polyurethane has good bonding force with the color layer, and the texture layer made of transparent polyurethane has good bonding force with the color layer and the substrate layer respectively, which can avoid shell There are defects such as shedding and delamination of the body pattern.
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present application. For those skilled in the art, other drawings can also be obtained based on these drawings without creative effort.
图1是本申请一些实施例中电子设备的结构示意图;FIG. 1 is a schematic structural diagram of an electronic device in some embodiments of the present application;
图2是图1实施例中电子设备的结构拆分示意图;Fig. 2 is a schematic diagram of the structural disassembly of the electronic device in the embodiment of Fig. 1;
图3是本申请一些实施例中壳体的叠层结构示意图;Fig. 3 is a schematic diagram of the laminated structure of the housing in some embodiments of the present application;
图4是本申请另一些实施例中外观膜片的叠层结构示意图;Fig. 4 is a schematic diagram of the laminated structure of the appearance diaphragm in other embodiments of the present application;
图5是本申请另一些实施例中外观膜片的叠层结构示意图;Fig. 5 is a schematic diagram of the laminated structure of the appearance film in other embodiments of the present application;
图6是本申请一些实施例中外观膜片的制作方法的流程示意图;Fig. 6 is a schematic flow chart of the manufacturing method of the appearance diaphragm in some embodiments of the present application;
图7是本申请一些实施例中形成基材层的工艺结构示意图;Fig. 7 is a schematic diagram of a process structure for forming a substrate layer in some embodiments of the present application;
图8是本申请一些实施例中形成纹理层的工艺结构示意图;Fig. 8 is a schematic diagram of a process structure for forming a texture layer in some embodiments of the present application;
图9是本申请另一些实施例中外观膜片的制作方法的流程示意图;Fig. 9 is a schematic flow chart of a method for making an appearance film in other embodiments of the present application;
图10是本申请一些实施例形成纹理层和外观层的工艺结构示意图;Fig. 10 is a schematic diagram of the process structure for forming a texture layer and an appearance layer in some embodiments of the present application;
图11是本申请一些实施例中壳体的制作方法的流程示意图。Fig. 11 is a schematic flow chart of the manufacturing method of the housing in some embodiments of the present application.
下面结合附图和实施例,对本申请作进一步的详细描述。特别指出的是,以下实施例仅用于说明本申请,但不对本申请的范围进行限定。同样的,以下实施例仅为本申请的部分实施例而非全部实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本申请保护的范围。The application will be described in further detail below in conjunction with the accompanying drawings and embodiments. In particular, the following examples are only used to illustrate the present application, but not to limit the scope of the present application. Likewise, the following embodiments are only some of the embodiments of the present application but not all of them, and all other embodiments obtained by those skilled in the art without creative efforts fall within the protection scope of the present application.
在本文中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其它实施例互斥的独立的或备选的实施例。本领域技术人员显式地和隐式地理解的是,本文所描述的实施例可以与其它实施例相结合。Reference herein to an "embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the present application. The occurrences of this phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. It is understood explicitly and implicitly by those skilled in the art that the embodiments described herein can be combined with other embodiments.
本申请实施例一方面提供了一种用于电子设备的壳体,所述壳体包括基板和外观膜片,所述外观膜片设于所述基板的一侧;所述外观膜片包括基材层、颜色层以及纹理层,所述基材层采用聚氨酯制成;所述颜色层设于所述基材层上;所述纹理层设于所述颜色层背离所述基材层的一侧;其中,所述纹理层采用透明聚氨酯制成。An embodiment of the present application provides a casing for an electronic device on the one hand, the casing includes a substrate and an appearance membrane, the appearance membrane is arranged on one side of the substrate; the appearance membrane includes a base material layer, color layer and texture layer, the base material layer is made of polyurethane; the color layer is arranged on the base material layer; the texture layer is arranged on a side of the color layer away from the base material layer side; wherein, the texture layer is made of transparent polyurethane.
在一实施例中,所述纹理层背离所述颜色层的表面上形成有纹理。In one embodiment, texture is formed on the surface of the texture layer away from the color layer.
在一实施例中,所述壳体还包括保护层,所述保护层设于所述颜色层和所述纹理层之间。In one embodiment, the casing further includes a protective layer, and the protective layer is disposed between the color layer and the texture layer.
在一实施例中,所述保护层采用透明油墨制成,并添加有可吸收紫外光的紫外线吸收剂。In one embodiment, the protective layer is made of transparent ink and added with a UV absorber capable of absorbing UV light.
在一实施例中,所述壳体还包括外观层,所述外观层设于所述纹理层背离所述基材层的一侧。In one embodiment, the casing further includes an appearance layer, and the appearance layer is disposed on a side of the texture layer away from the base material layer.
在一实施例中,所述外观层采用透明聚氨酯材料制成,并添加有表面处理剂。In one embodiment, the appearance layer is made of transparent polyurethane material and added with a surface treatment agent.
在一实施例中,所述基材层采用聚酯型聚氨酯制成,所述纹理层采用聚酯型聚氨酯制成。In one embodiment, the substrate layer is made of polyester polyurethane, and the texture layer is made of polyester polyurethane.
在一实施例中,所述基材层采用热塑性聚氨酯弹性体制成。In one embodiment, the substrate layer is made of thermoplastic polyurethane elastomer.
在一实施例中,所述壳体还包括粘接层,所述粘接层设于所述基板和所述 外观膜片之间。In one embodiment, the housing further includes an adhesive layer, and the adhesive layer is disposed between the substrate and the appearance film.
在一实施例中,所述基板包括相对设置的第一表面和第二表面,所述第一表面为所述壳体外露于电子设备的表面,所述外观膜片的所述基材层设于所述第一表面上,所述颜色层设于所述基材层背离所述第一表面的一侧。In one embodiment, the substrate includes a first surface and a second surface opposite to each other, the first surface is the surface of the casing exposed to the electronic device, and the base material layer of the appearance film is set On the first surface, the color layer is disposed on a side of the substrate layer away from the first surface.
本申请实施例另一方面提供了一种壳体的制作方法,所述制作方法包括:提供一基材层,所述基材层采用聚氨酯制成;在所述基材层上形成颜色层;在所述颜色层背离所述基材层的一侧形成纹理层以形成外观膜片;提供一基板,并将所述外观膜片设于所述基板的一侧;其中,所述纹理层采用透明聚氨酯制成。Another aspect of the embodiment of the present application provides a method for manufacturing a shell, the method includes: providing a base material layer, the base material layer is made of polyurethane; forming a color layer on the base material layer; Form a texture layer on the side of the color layer away from the base layer to form an appearance film; provide a substrate, and set the appearance film on one side of the substrate; wherein, the texture layer adopts Made of clear polyurethane.
在一实施例中,所述基材层通过双贴成型膜辊压的方式形成。In one embodiment, the substrate layer is formed by double-laminated film rolling.
在一实施例中,形成所述基材层的步骤包括:将热塑性聚氨酯弹性体熔融为液态,将液态热塑性聚氨酯弹性体注入进料装置中并可沿所述进料装置的出料口流出;自所述出料口流出的液态热塑性聚氨酯弹性体流入成型装置中,所述成型装置采用双贴成型膜辊压的方式形成所述基材层。In one embodiment, the step of forming the substrate layer includes: melting the thermoplastic polyurethane elastomer into a liquid state, injecting the liquid thermoplastic polyurethane elastomer into the feeding device and flowing out along the outlet of the feeding device; The liquid thermoplastic polyurethane elastomer flowing out from the discharge port flows into a forming device, and the forming device adopts a method of double pasting forming film rolling to form the base material layer.
在一实施例中,所述颜色层通过平板印刷的方式直接形成于基材层上。In one embodiment, the color layer is directly formed on the substrate layer by lithography.
在一实施例中,所述形成纹理层的步骤包括:将透明聚氨酯制成膏状的糊料,并提供具有纹理的纹理纸或者纹理片,将所述糊料刮涂在所述纹理纸或者所述纹理片上;将所述基材层设在所述糊料上,使得所述颜色层和所述酯糊料相接触压合,烘烤使得所述糊料固化以在所述颜色层背离所述基材层的一侧形成所述纹理层。In one embodiment, the step of forming the texture layer includes: making a paste-like paste from transparent polyurethane, and providing a textured paper or texture sheet, and scraping the paste on the textured paper or on the textured sheet; the substrate layer is placed on the paste, so that the color layer and the ester paste are in contact with each other and pressed, and baked so that the paste is solidified so that the color layer deviates from One side of the substrate layer forms the texture layer.
在一实施例中,所述形成纹理层的步骤还包括:在所述纹理层背离所述颜色层的一侧形成外观层。In one embodiment, the step of forming the texture layer further includes: forming an appearance layer on the side of the texture layer away from the color layer.
在一实施例中,形成所述外观层和所述纹理层的步骤包括:In one embodiment, the step of forming the appearance layer and the texture layer includes:
将透明聚氨酯材料制成膏状的糊料,并将所述糊料分成两份;在其中一份所述糊料中添加表面处理剂并搅拌均匀;Making a paste-like paste from the transparent polyurethane material, and dividing the paste into two parts; adding a surface treatment agent to one of the pastes and stirring evenly;
提供具有纹理的纹理纸或者纹理片,将添加有表面处理剂的一份所述糊料刮涂在所述纹理纸或者纹理片上以形成所述外观层;providing a textured textured paper or textured sheet, and scraping a portion of the paste added with a surface treatment agent on the textured paper or textured sheet to form the appearance layer;
将未添加表面处理剂的所述糊料刮涂在所述外观层形成所述纹理层。Squeegee coating the paste without adding surface treatment agent on the appearance layer to form the texture layer.
在一实施例中,所述在所述基材层上形成颜色层之后还包括:在所述颜色层背离所述基材层的一侧形成保护层。In one embodiment, after forming the color layer on the base layer, the step further includes: forming a protective layer on a side of the color layer away from the base layer.
本申请实施例还提供了一种电子设备,所述电子设备包括:显示屏、中框以及壳体;所述显示屏与所述中框的一侧连接,所述壳体与所述中框的另一相对侧连接;所述壳体包括基板和外观膜片,所述外观膜片设于所述基板的一侧,其中,所述外观膜片包括基材层、颜色层以及纹理层,所述基材层采用聚氨酯制成;所述颜色层设于所述基材层上;所述纹理层设于所述颜色层背离所述基材层的一侧;所述纹理层采用透明聚氨酯制成。The embodiment of the present application also provides an electronic device, the electronic device includes: a display screen, a middle frame and a casing; the display screen is connected to one side of the middle frame, and the casing is connected to the middle frame The other opposite side is connected; the housing includes a substrate and an appearance film, and the appearance film is arranged on one side of the substrate, wherein the appearance film includes a base material layer, a color layer and a texture layer, The substrate layer is made of polyurethane; the color layer is arranged on the substrate layer; the texture layer is arranged on the side of the color layer away from the substrate layer; the texture layer is made of transparent polyurethane production.
在一实施例中,所述基板具有第一表面,所述第一表面为所述基板背离所述显示屏的表面;所述基材层设于所述第一表面上,所述颜色层设于所述基材层背离所述第一表面的一侧。In one embodiment, the substrate has a first surface, and the first surface is the surface of the substrate away from the display screen; the base material layer is disposed on the first surface, and the color layer is disposed on the first surface. on the side of the substrate layer away from the first surface.
作为在此使用的“电子设备”(或简称为“终端”)包括,但不限于被设置成经由有线线路连接(如经由公共交换电话网络(PSTN)、数字用户线路(DSL)、数字电缆、直接电缆连接,以及/或另一数据连接/网络)和/或经由(例如,针对蜂窝网络、无线局域网(WLAN)、诸如DVB-H网络的数字电视网络、卫星网络、AM-FM广播发送器,以及/或另一通信终端的)无线接口接收/发送通信信号的装置。被设置成通过无线接口通信的通信终端可以被称为“无线通信终端”、“无线终端”或“移动终端”。移动终端的示例包括,但不限于卫星或蜂窝电话;可以组合蜂窝无线电电话与数据处理、传真以及数据通信能力的个人通信系统(PCS)终端;可以包括无线电电话、寻呼机、因特网/内联网接入、Web浏览器、记事簿、日历以及/或全球定位系统(GPS)接收器的PDA;以及常规膝上型和/或掌上型接收器或包括无线电电话收发器的其它电子装置。手机即为配置有蜂窝通信模块的电子设备。"Electronic equipment" (or simply "terminal") as used herein includes, but is not limited to, configured to direct cable connection, and/or another data connection/network) and/or via (for example, for cellular networks, wireless local area networks (WLAN), digital television networks such as DVB-H networks, satellite networks, AM-FM broadcast transmitters , and/or a device for receiving/sending communication signals via a wireless interface of another communication terminal. A communication terminal arranged to communicate over a wireless interface may be referred to as a "wireless communication terminal", "wireless terminal" or "mobile terminal". Examples of mobile terminals include, but are not limited to, satellite or cellular telephones; Personal Communications Systems (PCS) terminals that may combine cellular radiotelephones with data processing, facsimile, and data communication capabilities; may include radiotelephones, pagers, Internet/Intranet access , a PDA with a web browser, organizer, calendar, and/or Global Positioning System (GPS) receiver; and a conventional laptop and/or palm-type receiver or other electronic device including a radiotelephone transceiver. A mobile phone is an electronic device equipped with a cellular communication module.
请参阅图1和图2,图1是本申请一些实施例中电子设备100的结构示意图,图2是图1实施例中电子设备100的结构拆分示意图。Please refer to FIG. 1 and FIG. 2 , FIG. 1 is a schematic structural diagram of an electronic device 100 in some embodiments of the present application, and FIG. 2 is a schematic diagram of a disassembled structure of the electronic device 100 in the embodiment of FIG. 1 .
本申请实施例提供的电子设备100具体可以是手机、平板电脑、笔记本电脑等设备,下面以电子设备100为手机进行如下说明。电子设备100可包括显示屏10、中框20和壳体30。其中,显示屏10可与中框20的一侧连接,壳体30可与中框20的另一相对侧连接。本申请实施例中所有方向性指示(诸如上、下、左、右、前、后……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。The electronic device 100 provided in the embodiment of the present application may specifically be a device such as a mobile phone, a tablet computer, a notebook computer, etc. The following description will be made by taking the electronic device 100 as a mobile phone. The electronic device 100 may include a display screen 10 , a middle frame 20 and a casing 30 . Wherein, the display screen 10 can be connected with one side of the middle frame 20 , and the casing 30 can be connected with another opposite side of the middle frame 20 . All directional indications (such as up, down, left, right, front, back...) in the embodiments of the present application are only used to explain the relative positional relationship between the various components in a certain posture (as shown in the drawings) , sports conditions, etc., if the specific posture changes, the directional indication also changes accordingly.
具体地,显示屏10可以用于为电子设备100提供图像显示功能,且显示屏10可以盖设于中框20的一侧,两者之间可通过粘胶进行粘接固定。该显示屏10可以包括依次层叠设置的透明盖板、触控面板以及显示面板。其中,透明盖板的表面可以具有平整光滑的特性,以便于用户进行点击、滑动、按压等触控操作。该透明盖板的材质可以是玻璃等刚性材质,也可以是聚酰亚胺(Polyimide,PI)、无色聚酰亚胺(Colorless Polyimide,CPI)等柔性材质。触控面板设置于透明盖板和显示面板之间,用于响应用户的触控操作,并将相应的触控操作转换为电信号传输至电子设备100的处理器,使得电子设备100能够对用户的触控操作做出相应的反应。显示面板主要用于显示画面,并可以作为交互界面而指示用户在透明盖板上进行上述触控操作。该显示面板可以采用OLED(Organic Light-Emitting Diode,有机发光二极管)或者LCD(Liquid Crystal Display,液晶显示器)以实现电子设备100的图像显示功能。在本实施例中,透明盖板、触控面板以及显示面板之间可以借助OCA(Optically Clear Adhesive,光学胶)、PSA(Pressure Sensitive Adhesive,压敏胶)等胶体贴合在一起。同时,显示屏10在外形上可以是双曲面屏幕或者四曲面屏幕,以减小显示屏10的黑边,并增加显示屏10的可视区域。相应地,显示屏10也可以是常规的平板屏幕,仅需显示屏10能够实现电子设备100的图形显示功能即可。Specifically, the display screen 10 can be used to provide an image display function for the electronic device 100, and the display screen 10 can be covered on one side of the middle frame 20, and the two can be bonded and fixed by glue. The display screen 10 may include a transparent cover plate, a touch panel, and a display panel that are sequentially stacked. Wherein, the surface of the transparent cover can be flat and smooth, so that the user can perform touch operations such as clicking, sliding, and pressing. The material of the transparent cover can be a rigid material such as glass, or a flexible material such as polyimide (Polyimide, PI) or colorless polyimide (Colorless Polyimide, CPI). The touch panel is arranged between the transparent cover and the display panel, and is used to respond to the user's touch operation, and convert the corresponding touch operation into an electrical signal and transmit it to the processor of the electronic device 100, so that the electronic device 100 can control the user's The touch operation reacts accordingly. The display panel is mainly used for displaying images, and can be used as an interactive interface to instruct the user to perform the above-mentioned touch operation on the transparent cover. The display panel can use OLED (Organic Light-Emitting Diode, organic light-emitting diode) or LCD (Liquid Crystal Display, liquid crystal display) to realize the image display function of the electronic device 100. In this embodiment, the transparent cover, the touch panel, and the display panel can be glued together by OCA (Optically Clear Adhesive, optical adhesive), PSA (Pressure Sensitive Adhesive, pressure-sensitive adhesive) and the like. At the same time, the display screen 10 may be a hyperbolic screen or a four-curved screen in appearance, so as to reduce the black border of the display screen 10 and increase the visible area of the display screen 10 . Correspondingly, the display screen 10 may also be a conventional flat screen, it only needs that the display screen 10 can realize the graphic display function of the electronic device 100 .
如图2所示,中框20可以包括一体结构的中板21和边框22,两者可以通过注塑成型、冲压成型、热吸成型等工艺一体成型。其中,边框22可以是中板21的侧壁在中板21厚度方向上延伸而形成的,使得中框20相对设置的两侧均可以形成相应的敞口结构。显示屏10和壳体30可以分别盖设于中框20相对两侧的敞口结构,从而与中框20共同围设形成电子设备100的容置空间。该容置空间可以用于安装电子设备100所需的电子器件,如电池、传感器、电路板以及摄像头等等。在一些实施例中,中板21和边框22也可以是两个相互独立的结构件,两者可以通过卡接、粘接和焊接等组装方式中的一种及其组合进行连接。或者是,中框20也可以仅包括边框22。As shown in FIG. 2 , the middle frame 20 may include a middle plate 21 and a frame 22 with an integrated structure, and the two may be integrally formed by injection molding, stamping molding, heat absorption molding and other processes. Wherein, the frame 22 may be formed by extending the side wall of the middle plate 21 in the thickness direction of the middle plate 21 , so that the opposite sides of the middle frame 20 can form corresponding open structures. The display screen 10 and the housing 30 can respectively cover the open structures on opposite sides of the middle frame 20 , so as to enclose together with the middle frame 20 to form an accommodating space for the electronic device 100 . The accommodating space can be used for installing electronic devices required by the electronic device 100 , such as batteries, sensors, circuit boards, cameras and the like. In some embodiments, the middle plate 21 and the frame 22 can also be two mutually independent structural parts, and the two can be connected by one or a combination of assembly methods such as clamping, bonding and welding. Alternatively, the middle frame 20 may also only include the frame 22 .
此外,中框20的材质可以是玻璃、金属和硬质塑料等,使得中框20具有一定的结构强度。其中,由于中框20一般会直接暴露于外界环境,因此中框20还可以具有一定的耐磨耐蚀防刮等性能,或者在中框20的外表面(也即是电子设备100的外表面)涂布一层用于耐磨耐蚀防刮的功能材料。此外,在一些实 施例中,中框20上还可以设置有相应的品牌标识(LOGO),以美化电子设备100的外观,提高品牌辨识度。In addition, the material of the middle frame 20 may be glass, metal, hard plastic, etc., so that the middle frame 20 has a certain structural strength. Wherein, since the middle frame 20 is generally directly exposed to the external environment, the middle frame 20 may also have certain properties such as wear resistance, corrosion resistance, and scratch resistance, or the outer surface of the middle frame 20 (that is, the outer surface of the electronic device 100 ) Coating a layer of functional material for wear resistance, corrosion resistance and scratch resistance. In addition, in some embodiments, the middle frame 20 may also be provided with a corresponding brand logo (LOGO) to beautify the appearance of the electronic device 100 and improve brand recognition.
请参阅图3,图3是本申请一些实施例中壳体30的叠层结构示意图。Please refer to FIG. 3 . FIG. 3 is a schematic diagram of the laminated structure of the casing 30 in some embodiments of the present application.
壳体30可以为电子设备100的电池盖或者后盖,即壳体30不仅可以用于保护容置空间内的各类功能器件,还可以实现更加多样性的色彩效果,以提升电子设备100的外观效果。壳体30大致可包括基板31、外观膜片32以及形成在基板31和外观膜片32之间的粘接层33。The casing 30 can be the battery cover or the back cover of the electronic device 100, that is, the casing 30 can not only protect various functional devices in the accommodation space, but also realize more diverse color effects, so as to improve the performance of the electronic device 100. Appearance effect. The housing 30 generally includes a substrate 31 , an appearance film 32 and an adhesive layer 33 formed between the substrate 31 and the appearance film 32 .
基板31的材质可以为玻纤、聚碳酸酯(Polycarbonate、PC)、聚甲基丙烯酸甲酯(polymethyl methacrylate,PMMA)、玻璃、金属等其他结构件材料。本领域技术人员可以根据不同的需求选择不同的材质的基板31,以适用于不同应用场景的壳体30,对此不作限定。例如,PC基材可以使得壳体30较为轻薄,玻纤基材具有较好的韧性,PMMA基材高透明且易加工,玻璃基材透明度较好,金属基材外观效果较好等。The material of the substrate 31 can be glass fiber, polycarbonate (Polycarbonate, PC), polymethyl methacrylate (polymethyl methacrylate, PMMA), glass, metal and other structural materials. Those skilled in the art can select substrates 31 made of different materials according to different requirements, so as to be suitable for the casing 30 in different application scenarios, and this is not limited. For example, the PC base material can make the housing 30 lighter and thinner, the glass fiber base material has better toughness, the PMMA base material is highly transparent and easy to process, the glass base material has better transparency, and the metal base material has better appearance effects, etc.
外观膜片32设于基板31的一侧以丰富壳体30的外观效果。具体而言,基板31可包括相对设置的第一表面311和第二表面312,第一表面311可以为壳体30背离显示屏10且外露于电子设备100的表面,第二表面312可以为壳体30靠近显示屏10且内藏于电子设备100的表面。外观膜片32设于基板31的第一表面311以丰富壳体30的外观效果。The appearance film 32 is disposed on one side of the substrate 31 to enrich the appearance of the casing 30 . Specifically, the substrate 31 may include a first surface 311 and a second surface 312 opposite to each other. The first surface 311 may be the surface of the housing 30 facing away from the display screen 10 and exposed to the electronic device 100 . The second surface 312 may be a shell The body 30 is close to the display screen 10 and embedded in the surface of the electronic device 100 . The appearance film 32 is disposed on the first surface 311 of the substrate 31 to enrich the appearance of the casing 30 .
进一步地,为实现外观膜片32与基板31连接的稳定性,通过在外观膜片32和基板31之间设置粘接层33,即外观膜片32可借助粘接层33实现与基板31的粘接连接,以使得外观膜片32和基板31之间具有较高的结合强度。粘接层33可采用光学胶(Optically Clear Adhesive,OCA)、压敏胶(Pressure Sensitive Adhesive,PSA)、乙烯-醋酸乙烯共聚物(Ethylene-Vinyl Acetate copolymer、EVA)等胶体制成。Further, in order to achieve the stability of the connection between the appearance film 32 and the substrate 31, an adhesive layer 33 is provided between the appearance film 32 and the substrate 31, that is, the appearance film 32 can be connected with the substrate 31 by means of the adhesive layer 33. Adhesive connection, so that there is a higher bonding strength between the appearance film 32 and the substrate 31 . The adhesive layer 33 can be made of optical adhesive (Optically Clear Adhesive, OCA), pressure sensitive adhesive (Pressure Sensitive Adhesive, PSA), ethylene-vinyl acetate copolymer (Ethylene-Vinyl Acetate copolymer, EVA) and other colloids.
其中,基板31的厚度一般为200-800μm。例如,基板31的厚度可以为200μm、300μm、400μm、500μm、600μm、800μm等。Wherein, the thickness of the substrate 31 is generally 200-800 μm. For example, the thickness of the substrate 31 may be 200 μm, 300 μm, 400 μm, 500 μm, 600 μm, 800 μm, or the like.
外观膜片32大致可包括基材层321、颜色层322以及纹理层323。The appearance film 32 generally includes a base material layer 321 , a color layer 322 and a texture layer 323 .
基材层321临近基板31设置,即基材层321可以借助粘接层33实现与基板31表面的粘接连接。颜色层322设于基材层321上,即颜色层322设于基材层321背离基板31的一侧,以丰富外观膜片32的外观效果。纹理层323设于 颜色层322背离基材层321的一侧,纹理层323与颜色层322相配合以使得外观膜片具有彩色纹理或者渐变色纹理。The substrate layer 321 is disposed adjacent to the substrate 31 , that is, the substrate layer 321 can be bonded to the surface of the substrate 31 by means of the adhesive layer 33 . The color layer 322 is disposed on the base layer 321 , that is, the color layer 322 is disposed on the side of the base layer 321 away from the substrate 31 , so as to enrich the appearance effect of the appearance film 32 . The texture layer 323 is arranged on the side of the color layer 322 away from the substrate layer 321, and the texture layer 323 cooperates with the color layer 322 so that the appearance film has a color texture or a gradient texture.
其中,基材层321与基板31之间具有较高的结合强度,以使得壳体30整体结构具有较好的稳定性。基材层321、颜色层322以及纹理层323两两之间结合牢固,使得颜色层322和纹理层323不易产生脱落、偏移、缺损以及分层等现象,提升壳体30的整体外观表现力。Wherein, the base material layer 321 and the substrate 31 have a relatively high bonding strength, so that the overall structure of the housing 30 has better stability. The substrate layer 321, the color layer 322, and the texture layer 323 are firmly bonded to each other, so that the color layer 322 and the texture layer 323 are not easy to be peeled off, shifted, damaged, and delaminated, and the overall appearance of the casing 30 is improved. .
在一实施例中,基材层321可以采用聚氨酯(polyurethane,PU)材料制成,聚氨酯具有耐油、耐磨、耐低温、耐老化、硬度高、有弹性等特性,可用于制作粘合剂、涂料、合成革等。In one embodiment, the substrate layer 321 can be made of polyurethane (polyurethane, PU). Polyurethane has properties such as oil resistance, abrasion resistance, low temperature resistance, aging resistance, high hardness, and elasticity, and can be used to make adhesives, Coatings, synthetic leather, etc.
针对制备聚氨酯材料中的多元醇定义可以将聚氨酯分为聚酯型聚氨酯和聚醚型聚氨酯。制备聚醚型聚氨酯的多元醇完全由聚醚型多元醇或者是在该体系中占有绝大部分。聚醚型多元醇分子结构中,醚键内聚能低,并易旋转,故由它制备的聚氨酯材料低温柔顺性能好,耐水解性能优良,虽然机械性能略不如聚酯型聚氨酯,但原料体系粘度低,加工性能优良。制备聚酯型聚氨酯的多元醇完全由聚酯型多元醇或者是在该体系中占有绝大部分。由聚酯型多元醇为基础的聚氨酯材料,通常都具有力学机械性能好、耐油、抗磨性能优越等特点。聚酯多元醇的内聚能大,室温下多为蜡状固体,加热熔融后的粘度较大。According to the definition of polyols in the preparation of polyurethane materials, polyurethane can be divided into polyester polyurethane and polyether polyurethane. The polyols used to prepare polyether polyurethanes consist entirely of polyether polyols or account for the vast majority in the system. In the molecular structure of polyether polyol, the cohesive energy of ether bonds is low and easy to rotate, so the polyurethane material prepared from it has good low-temperature flexibility and excellent hydrolysis resistance. Although the mechanical properties are slightly inferior to polyester polyurethane, the raw material system Low viscosity, excellent processability. The polyols used to prepare polyester polyurethanes consist entirely of polyester polyols or occupy the vast majority of the system. Polyurethane materials based on polyester polyols usually have the characteristics of good mechanical and mechanical properties, oil resistance, and excellent wear resistance. The cohesive energy of polyester polyol is large, and it is mostly waxy solid at room temperature, and the viscosity after heating and melting is relatively high.
其中,聚氨酯可用于制作热塑性聚氨酯弹性体(Thermoplastic Polyurethane,TPU),热塑性聚氨酯弹性体又称热塑性聚氨酯橡胶,是一种(AB)n型嵌段线性聚合物,A为高分子量(1000~6000)的聚酯或聚醚,B为含2~12直链碳原子的二醇,AB链段间化学结构是二异氰酸酯。TPU靠分子间氢键交联或大分子链间轻度交联,随着温度的升高或降低,这两种交联结构具有可逆性。在熔融状态或溶液状态分子间力减弱,而冷却或溶剂挥发之后又有强的分子间力连接在一起,恢复原有固体的性能。如上所述,TPU可分为聚酯型和聚醚型。Among them, polyurethane can be used to make thermoplastic polyurethane elastomer (Thermoplastic Polyurethane, TPU), thermoplastic polyurethane elastomer, also known as thermoplastic polyurethane rubber, is a kind of (AB) n-type block linear polymer, A is high molecular weight (1000 ~ 6000) The polyester or polyether, B is a diol containing 2 to 12 straight chain carbon atoms, and the chemical structure between the AB chain segments is diisocyanate. TPU is cross-linked by intermolecular hydrogen bonds or slightly cross-linked between macromolecular chains. As the temperature increases or decreases, these two cross-linked structures are reversible. In the molten state or solution state, the intermolecular force weakens, and after cooling or solvent volatilization, strong intermolecular force connects together, restoring the performance of the original solid. As mentioned above, TPU can be divided into polyester type and polyether type.
在一实施例中,基材层321可以选用聚酯性聚氨酯制成,以使得基材层321和基板31之间具有较高的结合强度。In one embodiment, the base layer 321 can be made of polyester polyurethane, so that the base layer 321 and the substrate 31 have a higher bonding strength.
颜色层322可为透光或者半透光的有色油墨层。例如,可以按照相应的颜色调和色油,将色油加入油墨主体中充分混合均匀,然后将油墨均匀地印刷于基材层321上。其中,颜色层322可以通过转印、喷涂、浸染、电镀、涂布等方式形成于基材层321上。The color layer 322 can be a transparent or semi-transparent colored ink layer. For example, the color oil can be mixed according to the corresponding color, the color oil can be added into the ink body and mixed well, and then the ink can be evenly printed on the substrate layer 321 . Wherein, the color layer 322 can be formed on the substrate layer 321 by means of transfer printing, spray coating, dip dyeing, electroplating, coating and the like.
在一实施例中,颜色层322可以采用带颜色的油墨制成,以使得颜色层322可以按照预期需求形成彩色图案或者渐变色图案,进而丰富壳体30的外观色彩图案,提升电子设备整体外观表现力。In one embodiment, the color layer 322 can be made of colored ink, so that the color layer 322 can form a color pattern or a gradient color pattern according to the expected demand, thereby enriching the appearance color pattern of the housing 30 and improving the overall appearance of the electronic device expressiveness.
其中,颜色层322可以采用带颜色的油墨以形成彩色图案或者渐变色图案,或者,颜色层322可以通过在无色油墨中添加相应颜色的色油形成。例如,当需要土豪金颜色的色油时,可以将黄色色粉、红色色粉、蓝色色粉与溶剂混合制得土豪金颜色的色油。当需要玫瑰金颜色的色油时,可以将黄色色粉、紫色色粉与溶剂混合制得玫瑰金颜色的色油。当然,对于其他颜色色油,可以根据需要调配相应颜色的色粉制得。Wherein, the color layer 322 can use colored ink to form a color pattern or a gradient color pattern, or the color layer 322 can be formed by adding color oil of a corresponding color to the colorless ink. For example, when the color oil of Tuhao gold color is needed, yellow toner, red toner, blue toner can be mixed with solvent to obtain the color oil of Tuhao gold color. When the color oil of rose gold color is needed, the color oil of rose gold color can be obtained by mixing yellow toner, purple toner and solvent. Certainly, for color oils of other colors, toners of corresponding colors can be prepared as required.
在一实施例中,形成颜色层322的油墨一般为聚酯油墨(例如环氧油墨),其热固化性能较好。基于此,为了使得颜色层322和基材层321之间具有较好的结合力,基材层321可以选用聚酯型聚氨酯制成。另外,为了更好地配合颜色层322油墨的热固化性能,基材层321可以选用热塑性聚氨酯弹性体制成。可以理解的,当颜色层322选用其他油墨制成时,相应地基材层321也可以选用其他聚氨酯材料制成。In one embodiment, the ink forming the color layer 322 is generally polyester ink (such as epoxy ink), which has better thermosetting performance. Based on this, in order to have a better bonding force between the color layer 322 and the substrate layer 321, the substrate layer 321 can be made of polyester polyurethane. In addition, in order to better match the thermal curing performance of the color layer 322 ink, the base material layer 321 can be made of thermoplastic polyurethane elastomer. It can be understood that when the color layer 322 is made of other inks, the substrate layer 321 can also be made of other polyurethane materials accordingly.
纹理层323设于颜色层322背离基材层321的一侧,并用于形成纹理图案,以使得纹理层323能够与颜色层322配合显现出彩色纹理或者渐变色纹理效果。其中,纹理层323可以采用透明聚氨酯制成,一方面可以更好地显现出颜色层322的彩色图案或者渐变色图案,另一方面可以使得纹理层323分别与基材层321和颜色层322之间具有较好的结合力,避免出现分层、脱落等现象。可以理解的,颜色层322在形成彩色图案或者渐变色图案时,基材层321上存在未被颜色层322覆盖的区域,此时,将纹理层323覆盖于颜色层322上,纹理层323同时与基材层321和颜色层322接触连接,不仅可以增加外观膜片32整体结构的稳定性,还可以在外观膜片32形成过程中对颜色层322进行保护,避免破坏颜色层322而影响外观膜片32的外观表现效果。The texture layer 323 is disposed on the side of the color layer 322 away from the substrate layer 321 and is used to form a texture pattern, so that the texture layer 323 can cooperate with the color layer 322 to display a color texture or a gradient texture effect. Wherein, the texture layer 323 can be made of transparent polyurethane. On the one hand, the color pattern or gradient color pattern of the color layer 322 can be better shown; It has a good bonding force between them to avoid delamination and falling off. It can be understood that when the color layer 322 forms a color pattern or a gradient color pattern, there is an area on the substrate layer 321 that is not covered by the color layer 322. At this time, the texture layer 323 is covered on the color layer 322, and the texture layer 323 simultaneously The contact connection with the base material layer 321 and the color layer 322 can not only increase the stability of the overall structure of the appearance film 32, but also protect the color layer 322 during the formation of the appearance film 32, so as to avoid damaging the color layer 322 and affecting the appearance The appearance of the diaphragm 32 expresses the effect.
在一实施例中,纹理层323背离颜色层322的表面上形成有纹理,以在外观上和触感上形成类皮革效果。即纹理层323背离颜色层322的表面朝向颜色层322的方向形成穿透或者未穿透纹理层323的纹理。In one embodiment, texture is formed on the surface of the texture layer 323 away from the color layer 322 to form a leather-like effect in appearance and touch. That is, the surface of the texture layer 323 away from the color layer 322 faces toward the color layer 322 to form a texture that penetrates or does not penetrate the texture layer 323 .
其中,纹理层323可以采用聚酯型聚氨酯制成,以使得纹理层323分别与基材层321和颜色层322之间具有较好的结合力。可以理解的,当基材层321 和颜色层322的材料发生改变时,纹理层323的材料也可以发生相对改变,以使得外观膜片32各层之间具有较好的结合力。Wherein, the texture layer 323 can be made of polyester polyurethane, so that the texture layer 323 has better bonding force with the base material layer 321 and the color layer 322 respectively. It can be understood that when the materials of the base material layer 321 and the color layer 322 are changed, the material of the texture layer 323 can also be changed relatively, so that the layers of the appearance film 32 have better bonding force.
本申请实施例提供的壳体,通过在聚氨酯制成的基材层上形成颜色层,使得壳体可以实现丰富的彩色或者渐变色图案效果;同时在颜色层上形成纹理层,且该纹理层采用透明聚氨酯制成,使得颜色层的图案可以显现,并配合纹理层的纹理使得壳体可以实现丰富的彩色纹理或者渐变色纹理图案效果。另外,采用聚氨酯制成的基材层和颜色层之间具有较好的结合力,采用透明聚氨酯制成的纹理层分别与颜色层和基材层之间具有较好的结合力,可以避免壳体图案出现脱落、分层等缺陷。In the housing provided in the embodiment of the present application, by forming a color layer on a base material layer made of polyurethane, the housing can achieve rich color or gradient color pattern effects; at the same time, a texture layer is formed on the color layer, and the texture layer It is made of transparent polyurethane, so that the pattern of the color layer can be displayed, and with the texture of the texture layer, the shell can achieve rich color texture or gradient texture pattern effect. In addition, the substrate layer made of polyurethane has good bonding force with the color layer, and the texture layer made of transparent polyurethane has good bonding force with the color layer and the substrate layer respectively, which can avoid shell There are defects such as shedding and delamination of the body pattern.
请参阅图4,图4是本申请另一些实施例中外观膜片32的叠层结构示意图,本实施例与前述实施例的区别在于:外观膜片32还可包括保护层324。保护层324设于颜色层322和纹理层323之间,一方面可以在壳体30形成过程中对颜色层322进行保护,另一方面还可以提升颜色层322、基材层321抗紫外(Ultraviolet Rays,UV)光照射性能,使颜色层322、基材层321不易出现颜色变黄现象。Please refer to FIG. 4 . FIG. 4 is a schematic diagram of the laminated structure of the appearance film 32 in another embodiment of the present application. The protective layer 324 is arranged between the color layer 322 and the texture layer 323. On the one hand, it can protect the color layer 322 during the formation of the casing 30, and on the other hand, it can also improve the color layer 322 and the base material layer 321 to resist ultraviolet rays (Ultraviolet). Rays, UV) light irradiation performance, so that the color layer 322 and the base material layer 321 are less prone to yellowing.
保护层324可以采用透明油墨制成,并在其中添加可以吸收UV光的紫外线吸收剂。紫外线吸收剂是目前应用最广的一类光稳定剂,按其结构可分为水杨酸酯类、二苯甲酮类、苯并三唑类、取代丙烯腈类、三嗪类等,工业上应用最多的为二苯甲酮类和苯并三唑类。紫外线吸收剂能吸收阳光及荧光光源中的紫外线部分,而本身又不发生变化。由于太阳光线中含有大量对颜色层322和基材层321有害的紫外光,颜色层322和基材层321在这些紫外光照射下会易出现颜色变黄现象。保护层324能够有效吸收紫外光,进而避免颜色层322和基材层321出现变黄现象。The protective layer 324 can be made of transparent ink, and an ultraviolet absorber capable of absorbing UV light is added therein. UV absorbers are the most widely used light stabilizers at present. According to their structures, they can be divided into salicylates, benzophenones, benzotriazoles, substituted acrylonitriles, triazines, etc. The most widely used in the world are benzophenones and benzotriazoles. Ultraviolet absorbers can absorb the ultraviolet part of sunlight and fluorescent light sources without changing themselves. Since sunlight contains a large amount of ultraviolet light that is harmful to the color layer 322 and the base layer 321 , the color layer 322 and the base layer 321 are prone to yellowing under the irradiation of these ultraviolet rays. The protection layer 324 can effectively absorb ultraviolet light, thereby preventing the color layer 322 and the base material layer 321 from turning yellow.
本申请实施例提供的外观膜片,通过在颜色层和纹理层之间设置保护层,可以避免颜色层和基材层在紫外光的照射下出现变黄现象。The appearance film provided in the embodiment of the present application can prevent the yellowing of the color layer and the base material layer under the irradiation of ultraviolet light by providing a protective layer between the color layer and the texture layer.
请参阅图5,图5是本申请另一些实施例中外观膜片32的叠层结构示意图,本实施例与前述实施例的区别在于:外观膜片32还可包括外观层325。外观层325设于纹理层323背离基材层321的一侧。Please refer to FIG. 5 . FIG. 5 is a schematic diagram of the laminated structure of the appearance film 32 in another embodiment of the present application. The appearance layer 325 is disposed on a side of the texture layer 323 away from the base layer 321 .
外观层325可以采用透明聚氨酯材料制成,并在其中添加能够实现相应表面处理功能的表面处理剂,以使得外观膜片32具有更好的外观效果。其中,采 用透明聚氨酯材料制成的外观层325一方面不会影响外观膜片32的彩色纹理图案或者渐变色纹理图案的显现,另一方面还可以实现不同的外观表现效果。此外,采用透明聚氨酯材料制成的外观层325和纹理层323具有较好的结合力,可以避免出现脱落、分层等现象。The appearance layer 325 can be made of a transparent polyurethane material, and a surface treatment agent capable of realizing a corresponding surface treatment function is added therein, so that the appearance film 32 has a better appearance effect. Among them, the appearance layer 325 made of transparent polyurethane material will not affect the appearance of the color texture pattern or gradient texture pattern of the appearance film 32 on the one hand, and on the other hand, it can also achieve different appearance performance effects. In addition, the appearance layer 325 and the texture layer 323 made of transparent polyurethane material have good bonding force, which can avoid falling off, delamination and the like.
其中,针对不同的表面处理剂,可以实现外观层不同的外观效果。例如,表面处理剂可以是消光粉、紫外线吸收剂等,以使得外观膜片的表面能够实现类皮肤手感的爽滑效果、干燥不沾手的干燥效果以及UV光照射不易变色的抗UV效果。Among them, according to different surface treatment agents, different appearance effects of the appearance layer can be realized. For example, the surface treatment agent can be matting powder, ultraviolet absorber, etc., so that the surface of the appearance film can achieve a smooth effect similar to skin, a dry effect that does not stick to hands, and an anti-UV effect that is not easy to change color under UV light irradiation.
本申请实施例提供的外观膜片,通过在纹理层背离基材层的一侧设置外观层,可以使得外观膜片具有更好的外观效果。For the appearance film provided in the embodiment of the present application, by disposing the appearance layer on the side of the texture layer away from the substrate layer, the appearance film can have a better appearance effect.
请参阅图6,图6是本申请一些实施例中外观膜片的制作方法的流程示意图,该制作方法可用于制作上述实施例中的外观膜片,该制作方法大致可包括如下步骤:Please refer to Fig. 6. Fig. 6 is a schematic flow chart of the manufacturing method of the appearance diaphragm in some embodiments of the present application. The manufacturing method can be used to manufacture the appearance diaphragm in the above-mentioned embodiments. The manufacturing method generally includes the following steps:
S601、提供一基材层,该基材层采用聚氨酯制成。S601. Provide a substrate layer, where the substrate layer is made of polyurethane.
结合参阅图7,图7是本申请一些实施例中形成基材层的工艺结构示意图,以基材层采用TPU制成为例。形成基材层的方法大致如下:Referring to FIG. 7 in combination, FIG. 7 is a schematic diagram of a process structure for forming a substrate layer in some embodiments of the present application. The substrate layer is made of TPU as an example. The method of forming the substrate layer is roughly as follows:
第一步、将TPU熔融为液态。The first step is to melt the TPU into a liquid state.
第二步、将液态TPU注入进料装置50中,并可沿进料装置50的出料口51流出。自出料口51流出的液态TPU流入成型装置60中,并在成型装置60中形成所需结构后冷却固化成型,即形成基材层321。可以理解的,TPU在熔融状态或溶液状态分子间力减弱,而冷却或溶剂挥发之后又有强的分子间力连接在一起,从而恢复原有固体形态。In the second step, the liquid TPU is injected into the feeding device 50 and can flow out along the outlet 51 of the feeding device 50 . The liquid TPU flowing out from the outlet 51 flows into the molding device 60 , and after forming a desired structure in the molding device 60 , it is cooled and solidified to form the base material layer 321 . It can be understood that the intermolecular force of TPU weakens in the molten state or solution state, and after cooling or solvent volatilization, strong intermolecular force connects together, thereby restoring the original solid state.
其中,成型装置60可采用双贴成型膜辊压的方式形成基材层。具体而言,成型装置60可包括间隔设置的两个辊轴61、以及分别卷设于两个辊轴上的成型膜62。两个辊轴之间的间隙对应于进料装置的出料口51设置,成型膜62可卷腹于辊轴61上,且可自辊轴61上伸出。在本实施例中,成型膜62沿背离出料口51的方向伸出于辊轴61,以使得自两个辊轴61之间流入的液态TPU可以填充于两个成型膜62之间,进而冷却固化形成上下表面附着有成型膜62的基材层321。可以理解的,成型膜62可是聚对苯二甲酸乙二醇酯(polyethylene glycol terephthalate,PET)、聚碳酸酯(Polycarbonate,PC)等材料制成。Wherein, the forming device 60 can form the base material layer by double-laminating forming film rolling. Specifically, the forming device 60 may include two rollers 61 arranged at intervals, and a forming film 62 respectively wound on the two rollers. The gap between the two rollers is set corresponding to the discharge port 51 of the feeding device, and the forming film 62 can be wound on the roller 61 and protruded from the roller 61 . In this embodiment, the forming film 62 protrudes from the roller shaft 61 along the direction away from the discharge port 51, so that the liquid TPU flowing in from between the two roller shafts 61 can be filled between the two forming films 62, and then Cooling and solidification forms the base material layer 321 with the molded film 62 attached to the upper and lower surfaces. It can be understood that the forming film 62 can be made of polyethylene terephthalate (polyethylene glycol terephthalate, PET), polycarbonate (Polycarbonate, PC) and other materials.
在一实施例中,基材层321的厚度受两个辊轴61之间的间隙以及成型膜62的厚度影响,基于此,基材层321的厚度一般为100-300μm。例如,基材层321的厚度可以为100μm、200μm、300μm等。In one embodiment, the thickness of the substrate layer 321 is affected by the gap between the two rollers 61 and the thickness of the forming film 62 , based on this, the thickness of the substrate layer 321 is generally 100-300 μm. For example, the thickness of the substrate layer 321 may be 100 μm, 200 μm, 300 μm, or the like.
S602、在基材层上形成颜色层。移除基材层一表面上的成型膜,并通过印刷的方式在基材层的该表面上印刷带颜色的油墨,以形成透光或者半透光的有色油墨层。其中,可以根据需要使得颜色层呈现出彩色图案或者单一渐变色图案或者多渐变色图案,对于颜色层具体图案的表现形式本实施例不作限定。在一实施例中,可以采用平板印刷的方式直接在基材层的表面上印刷颜色层,这是因为平板印刷相较于丝印形成的颜色层可以更薄,且表面更为平整、粗糙度较小。S602, forming a color layer on the base material layer. The forming film on one surface of the base layer is removed, and colored ink is printed on the surface of the base layer by printing to form a transparent or semi-transparent colored ink layer. Wherein, the color layer can be made to present a color pattern or a single color gradient pattern or a multi-color gradient pattern as required, and this embodiment does not limit the expression form of the specific pattern of the color layer. In one embodiment, the color layer can be directly printed on the surface of the substrate layer by lithographic printing, because the color layer formed by lithographic printing can be thinner than silk printing, and the surface is smoother and less rough. Small.
当然,在其他实施方式中,颜色层也可以通过转印、喷涂、浸染、电镀、涂布等方式形成于基材层上。Of course, in other embodiments, the color layer can also be formed on the substrate layer by means of transfer, spraying, dipping, electroplating, coating, and the like.
在一实施例中,颜色层的厚度一般为5-30μm。例如,颜色层的厚度可以为7μm、10μm、14μm、15μm、20μm、21μm、28μm等。In one embodiment, the thickness of the color layer is generally 5-30 μm. For example, the thickness of the color layer may be 7 μm, 10 μm, 14 μm, 15 μm, 20 μm, 21 μm, 28 μm, or the like.
S603、在颜色层背离基材层的一侧形成纹理层,以形成外观膜片。S603, forming a texture layer on a side of the color layer away from the base layer, so as to form an appearance film.
结合参阅图8,图8是本申请一些实施例中形成纹理层的工艺结构示意图,以纹理层采用透明PU制成为例,形成纹理层的方法大致如下:Referring to Fig. 8 in combination, Fig. 8 is a schematic diagram of a process structure for forming a texture layer in some embodiments of the present application. Taking the texture layer made of transparent PU as an example, the method for forming the texture layer is roughly as follows:
第一步、将透明PU制成膏状的糊料。The first step is to make transparent PU into a paste-like paste.
第二步、提供一具有纹理的纹理纸或者纹理片70,并将透明PU糊料刮涂在纹理纸或者纹理片70上以形成纹理层。可以理解的,可以根据实际外观需求,可以刮涂多层透明PU糊料。The second step is to provide a textured textured paper or textured sheet 70, and scrape-coat the transparent PU paste on the textured paper or textured sheet 70 to form a textured layer. It is understandable that multiple layers of transparent PU paste can be scratch-coated according to actual appearance requirements.
第三步、将TPU基材层压合在纹理纸或者纹理片上的透明PU糊料上,使得颜色层和PU糊料相接触压合,然后烘烤使得PU糊料固化以在颜色层背离基材层的一侧形成纹理层,最后去除纹理纸或者纹理片,即在纹理层背离颜色层的表面上形成纹理,以在外观上和触感上形成类皮革效果。当然,在其他实施例中,也可以通过转印、丝印等方式直接在颜色层背离基材层的一侧上形成纹理层。其中,纹理层背离颜色层的表面朝向颜色层的方向形成穿透或者未穿透纹理层的纹理。The third step is to press the TPU substrate layer on the transparent PU paste on the texture paper or texture sheet, so that the color layer and the PU paste are in contact with each other, and then bake to make the PU paste solidify so that the color layer deviates from the base layer. A texture layer is formed on one side of the material layer, and finally the texture paper or texture sheet is removed, that is, a texture is formed on the surface of the texture layer away from the color layer to form a leather-like effect in appearance and touch. Of course, in other embodiments, the texture layer may also be directly formed on the side of the color layer away from the base layer by means of transfer printing, silk screen printing, or the like. Wherein, the surface of the texture layer facing away from the color layer forms a texture that penetrates or does not penetrate the texture layer toward the direction of the color layer.
在一实施例中,纹理层的厚度一般为80-120μm。例如,纹理层的厚度可以为80μm、90μm、100μm、110μm、120μm。In one embodiment, the thickness of the texture layer is generally 80-120 μm. For example, the thickness of the texture layer may be 80 μm, 90 μm, 100 μm, 110 μm, 120 μm.
请参阅图9,图9是本申请另一些实施例中外观膜片的制作方法的流程示意图,该制作方法可用于制作上述实施例中的外观膜片,该制作方法大致可包括如下步骤:Please refer to Fig. 9. Fig. 9 is a schematic flow chart of a manufacturing method of an appearance diaphragm in another embodiment of the present application. This manufacturing method can be used to manufacture the appearance diaphragm in the above embodiment. The manufacturing method may roughly include the following steps:
S901、提供一基材层,该步骤可参考步骤S601,故不赘述。S901, providing a substrate layer, this step can refer to step S601, so it will not be described in detail.
S902、在基材层上形成颜色层,该步骤可参考步骤S602,故不赘述。S902, forming a color layer on the substrate layer, this step can refer to step S602, so it will not be described in detail.
S903、在颜色层背离基材层的一侧形成保护层。可以通过印刷的方式在颜色层上印刷添加有紫外线吸收剂的油墨,以形成能够吸收紫外线的保护层。在一实施例中,可以采用平板印刷的方式在颜色层上印刷保护层,这是因为平板印刷相较于丝印形成的保护层可以更薄,且表面更为平整、粗糙度较小。当然,在其他实施方式中,保护层也可以通过转印、喷涂、浸染、电镀、涂布等方式形成于基材层上。S903, forming a protective layer on a side of the color layer away from the base layer. The ink added with ultraviolet absorber can be printed on the color layer by printing to form a protective layer capable of absorbing ultraviolet rays. In one embodiment, the protective layer can be printed on the color layer by lithographic printing, because the protective layer formed by lithographic printing can be thinner than silk printing, and the surface is smoother and less rough. Of course, in other embodiments, the protective layer can also be formed on the substrate layer by means of transfer, spraying, dipping, electroplating, coating, and the like.
在一实施例中,保护层的厚度一般为5-20μm。例如,保护层的厚度可以为5μm、7μm、10μm、14μm、15μm、20μm等。In one embodiment, the protective layer generally has a thickness of 5-20 μm. For example, the thickness of the protective layer may be 5 μm, 7 μm, 10 μm, 14 μm, 15 μm, 20 μm, or the like.
S904、在保护层背离基材层的一侧形成纹理层和外观层,以形成外观膜片。其中,纹理层设于外观层和保护层之间。S904, forming a texture layer and an appearance layer on a side of the protective layer away from the base layer, so as to form an appearance film. Wherein, the texture layer is arranged between the appearance layer and the protection layer.
结合参阅图10,图10是本申请一些实施例中形成纹理层和外观层的工艺结构示意图,以纹理层采用透明PU制成、外观层采用透明PU制成为例,形成纹理层和外观层的方法大致如下:Referring to Fig. 10 in combination, Fig. 10 is a schematic diagram of the process structure for forming the texture layer and the appearance layer in some embodiments of the present application. Taking the texture layer made of transparent PU and the appearance layer made of transparent PU as an example, the process of forming the texture layer and the appearance layer The method is roughly as follows:
第一步、将透明PU制成膏状的糊料。The first step is to make transparent PU into a paste-like paste.
第二步、将透明PU糊料分成两份,在其中一份透明PU糊料中添加表面处理剂,并搅拌均匀;另一份透明PU糊料不添加表面处理剂。The second step is to divide the transparent PU paste into two parts, add a surface treatment agent to one part of the transparent PU paste, and stir evenly; the other part of the transparent PU paste does not add a surface treatment agent.
其中,针对不同的表面处理剂,可以实现外观层不同的外观效果。例如,表面处理剂可以是消光粉、紫外线吸收剂等,以使得外观膜片的表面能够实现类皮肤手感的爽滑效果、干燥不沾手的干燥效果以及UV光照射不易变色的抗UV效果。Among them, according to different surface treatment agents, different appearance effects of the appearance layer can be realized. For example, the surface treatment agent can be matting powder, ultraviolet absorber, etc., so that the surface of the appearance film can achieve a smooth effect similar to skin, a dry effect that does not stick to hands, and an anti-UV effect that is not easy to change color under UV light irradiation.
第三步、提供一具有纹理的纹理纸或者纹理片70,并将添加有表面处理剂的透明PU糊料刮涂在纹理纸或者纹理片70上,以形成外观层。The third step is to provide a textured paper or textured sheet 70, and scrape-coat the transparent PU paste added with a surface treatment agent on the textured paper or textured sheet 70 to form an appearance layer.
第四步、将未添加表面处理剂的透明PU糊料刮涂在添加有表面处理剂的透明PU糊料上,以形成纹理层。The fourth step is to apply the transparent PU paste without surface treatment agent on the transparent PU paste with surface treatment agent to form a texture layer.
可以理解的,添加有表面处理剂的透明PU糊料可刮涂有多层,未添加表面 处理剂的透明PU糊料可刮涂多层,对此不作具体限定。It can be understood that the transparent PU paste that has been added with a surface treatment agent can be multi-layered, and the transparent PU paste that has not been added with a surface treatment agent can be multi-layered with a knife, and is not specifically limited to this.
第五步、将TPU基材层压合在纹理纸或者纹理片上的透明PU糊料上,使得颜色层和未添加表面处理剂的PU糊料相接触压合,然后烘烤使得PU糊料固化以形成纹理层和外观层,最后去除纹理纸或者纹理片。其中,添加有表面处理剂的透明PU糊料形成外观层,未添加表面处理剂的透明PU糊料形成纹理层,外观层设于纹理层背离颜色层的一侧。The fifth step is to laminate the TPU substrate layer on the transparent PU paste on the texture paper or texture sheet, so that the color layer is in contact with the PU paste without surface treatment agent, and then bake to make the PU paste solidify To form the texture layer and appearance layer, and finally remove the texture paper or texture sheet. Wherein, the transparent PU paste added with the surface treatment agent forms the appearance layer, and the transparent PU paste without the addition of the surface treatment agent forms the texture layer, and the appearance layer is arranged on the side of the texture layer away from the color layer.
可以理解的,在本实施例中,外观层背离纹理层的表面形成有纹理。It can be understood that, in this embodiment, texture is formed on the surface of the appearance layer away from the texture layer.
在一实施例中,外观层的厚度一般为5-20μm。例如,外观层的厚度可以为5μm、8μm、10μm、14μm、15μm、20μm等。In one embodiment, the thickness of the appearance layer is generally 5-20 μm. For example, the thickness of the appearance layer may be 5 μm, 8 μm, 10 μm, 14 μm, 15 μm, 20 μm, etc.
可以理解的,基材层背离颜色层一侧上的成型膜可以在将外观膜片与基板贴合之前去除,以避免在制作过程中污染基材层贴合于基板上的贴合面。基于此,请参阅图11,图11是本申请一些实施例中壳体的制作方法的流程示意图,该制作方法大致可包括如下步骤:It can be understood that the forming film on the side of the substrate layer away from the color layer can be removed before bonding the appearance film to the substrate, so as to avoid contamination of the bonding surface of the substrate layer on the substrate during the manufacturing process. Based on this, please refer to FIG. 11. FIG. 11 is a schematic flow chart of the manufacturing method of the housing in some embodiments of the present application. The manufacturing method may roughly include the following steps:
S1101、提供一外观膜片,该外观膜片可为前述实施例中的外观膜片,故此不作赘述。S1101. Provide an appearance film, the appearance film can be the appearance film in the above-mentioned embodiments, so it will not be described in detail.
S1102、提供一基板,并将外观膜片贴设于基板的一侧。可以理解的,外观膜片可通过OCA、PSA、EVA等胶体实现与基板的粘接固定。其中,在外观膜片与基板粘接之前,去除基材层背离颜色层一侧上的成型膜。在本实施例中,基材层背离颜色层的一侧可通过OCA、PSA、EVA等胶体实现与基板的粘接固定。S1102, providing a substrate, and affixing an appearance film on one side of the substrate. It can be understood that the appearance film can be bonded and fixed to the substrate by OCA, PSA, EVA and other colloids. Wherein, before the appearance film is bonded to the substrate, the forming film on the side of the base material layer away from the color layer is removed. In this embodiment, the side of the base material layer away from the color layer can be bonded and fixed to the substrate through colloids such as OCA, PSA, and EVA.
需要说明的是,本申请实施例中未尽详述的技术特征可参考前述实施例中的具体描述,故本实施例中不作赘述。It should be noted that for the technical features not described in detail in the embodiments of the present application, reference may be made to the specific descriptions in the foregoing embodiments, so details are not described in this embodiment.
本申请实施例提供的壳体及其制作方法、电子设备,通过在聚氨酯制成的基材层上形成颜色层,使得壳体可以实现丰富的彩色或者渐变色图案效果;同时在颜色层上形成纹理层,且该纹理层采用透明聚氨酯制成,使得颜色层的图案可以显现,并配合纹理层的纹理使得壳体可以实现丰富的彩色纹理或者渐变色纹理图案效果,且能实现类皮革的外观效果。另外,采用聚氨酯制成的基材层和颜色层之间具有较好的结合力,采用透明聚氨酯制成的纹理层分别与颜色层和基材层之间具有较好的结合力,可以避免壳体图案出现脱落、分层等缺陷。In the casing, its manufacturing method, and electronic device provided in the embodiments of the present application, a color layer is formed on a base material layer made of polyurethane, so that the casing can achieve rich color or gradient color pattern effects; at the same time, a color layer is formed on the color layer Texture layer, and the texture layer is made of transparent polyurethane, so that the pattern of the color layer can be displayed, and with the texture of the texture layer, the shell can achieve rich color texture or gradient texture pattern effect, and can achieve a leather-like appearance Effect. In addition, the substrate layer made of polyurethane has good bonding force with the color layer, and the texture layer made of transparent polyurethane has good bonding force with the color layer and the substrate layer respectively, which can avoid shell There are defects such as shedding and delamination of the body pattern.
需要说明的是,术语“包括”和“具有”以及他们任何变形,意图在于覆 盖不排他的包含。例如包含了一系列步骤或单元的过程、方法、系统、产品或设备没有限定于已列出的步骤或单元,而是可选地还包括没有列出的步骤或单元,或可选地还包括对于这些过程、方法、产品或设置固有的其他步骤或单元。It should be noted that the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device comprising a series of steps or units is not limited to the listed steps or units, but optionally also includes unlisted steps or units, or optionally further includes other steps or elements inherent in these processes, methods, products or arrangements.
以上所述仅为本申请的部分实施例,并非因此限制本申请的保护范围,凡是利用本申请说明书及附图内容所作的等效装置或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本申请的专利保护范围内。The above descriptions are only part of the embodiments of the application, and are not intended to limit the scope of protection of the application. All equivalent devices or equivalent process transformations made by using the contents of the specification and drawings of the application, or directly or indirectly used in other related All technical fields are equally included in the patent protection scope of the present application.
Claims (20)
- 一种壳体,用于电子设备,其特征在于,所述壳体包括:A housing for electronic equipment, characterized in that the housing comprises:基板;和substrate; and外观膜片,所述外观膜片设于所述基板的一侧,所述外观膜片包括:Appearance diaphragm, the appearance diaphragm is arranged on one side of the substrate, and the appearance diaphragm includes:基材层,所述基材层采用聚氨酯制成;A substrate layer, the substrate layer is made of polyurethane;颜色层,所述颜色层设于所述基材层上;以及a color layer, the color layer is disposed on the substrate layer; and纹理层,所述纹理层设于所述颜色层背离所述基材层的一侧;a texture layer, the texture layer is arranged on the side of the color layer away from the base material layer;其中,所述纹理层采用透明聚氨酯制成。Wherein, the texture layer is made of transparent polyurethane.
- 根据权利要求1所述的壳体,其特征在于,所述纹理层背离所述颜色层的表面上形成有纹理。The casing according to claim 1, wherein a texture is formed on a surface of the texture layer facing away from the color layer.
- 根据权利要求1所述的壳体,其特征在于,所述壳体还包括保护层,所述保护层设于所述颜色层和所述纹理层之间。The casing according to claim 1, wherein the casing further comprises a protective layer, and the protective layer is disposed between the color layer and the texture layer.
- 根据权利要求3所述的壳体,其特征在于,所述保护层采用透明油墨制成,并添加有可吸收紫外光的紫外线吸收剂。The casing according to claim 3, wherein the protective layer is made of transparent ink and added with an ultraviolet absorber capable of absorbing ultraviolet light.
- 根据权利要求1所述的壳体,其特征在于,所述壳体还包括外观层,所述外观层设于所述纹理层背离所述基材层的一侧。The casing according to claim 1, wherein the casing further comprises an appearance layer, and the appearance layer is disposed on a side of the texture layer away from the base material layer.
- 根据权利要求5所述的壳体,其特征在于,所述外观层采用透明聚氨酯材料制成,并添加有表面处理剂。The casing according to claim 5, wherein the appearance layer is made of transparent polyurethane material and added with a surface treatment agent.
- 根据权利要求1所述的壳体,其特征在于,所述基材层采用聚酯型聚氨酯制成,所述纹理层采用聚酯型聚氨酯制成。The housing according to claim 1, wherein the substrate layer is made of polyester polyurethane, and the texture layer is made of polyester polyurethane.
- 根据权利要求7所述的壳体,其特征在于,所述基材层采用热塑性聚氨酯弹性体制成。The housing according to claim 7, wherein the base material layer is made of thermoplastic polyurethane elastomer.
- 根据权利要求1所述的壳体,其特征在于,所述壳体还包括粘接层,所述粘接层设于所述基板和所述外观膜片之间。The casing according to claim 1, wherein the casing further comprises an adhesive layer, and the adhesive layer is disposed between the substrate and the appearance film.
- 根据权利要求9所述的壳体,其特征在于,所述基板包括相对设置的第一表面和第二表面,所述第一表面为所述壳体外露于电子设备的表面,所述外观膜片的所述基材层设于所述第一表面上,所述颜色层设于所述基材层背离所述第一表面的一侧。The casing according to claim 9, wherein the substrate includes a first surface and a second surface oppositely disposed, the first surface is the surface of the casing exposed to the electronic device, and the appearance film The substrate layer of the sheet is disposed on the first surface, and the color layer is disposed on a side of the substrate layer away from the first surface.
- 一种壳体的制作方法,其特征在于,所述制作方法包括:A method for manufacturing a shell, characterized in that the method includes:提供一基材层,所述基材层采用聚氨酯制成;Provide a substrate layer, the substrate layer is made of polyurethane;在所述基材层上形成颜色层;forming a color layer on the substrate layer;在所述颜色层背离所述基材层的一侧形成纹理层以形成外观膜片;forming a texture layer on the side of the color layer away from the substrate layer to form an appearance film;提供一基板,并将所述外观膜片设于所述基板的一侧;providing a substrate, and disposing the appearance film on one side of the substrate;其中,所述纹理层采用透明聚氨酯制成。Wherein, the texture layer is made of transparent polyurethane.
- 根据权利要求11所述的制作方法,其特征在于,所述基材层通过双贴成型膜辊压的方式形成。The manufacturing method according to claim 11, characterized in that, the base material layer is formed by double pasting forming film rolling.
- 根据权利要求12所述的制作方法,其特征在于,形成所述基材层的步骤包括:将热塑性聚氨酯弹性体熔融为液态,将液态热塑性聚氨酯弹性体注入进料装置中并可沿所述进料装置的出料口流出;自所述出料口流出的液态热塑性聚氨酯弹性体流入成型装置中,所述成型装置采用双贴成型膜辊压的方式形成所述基材层。The manufacturing method according to claim 12, characterized in that, the step of forming the base material layer comprises: melting the thermoplastic polyurethane elastomer into a liquid state, injecting the liquid thermoplastic polyurethane elastomer into the feeding device and feeding it along the feeding device. The liquid thermoplastic polyurethane elastomer flowing out from the discharge port flows into the forming device, and the forming device adopts the method of double pasting forming film rolling to form the base material layer.
- 根据权利要求11所述的制作方法,其特征在于,所述颜色层通过平板印刷的方式直接形成于基材层上。The manufacturing method according to claim 11, characterized in that, the color layer is directly formed on the substrate layer by lithography.
- 根据权利要求11所述的制作方法,其特征在于,所述形成纹理层的步骤包括:将透明聚氨酯制成膏状的糊料,并提供具有纹理的纹理纸或者纹理片,将所述糊料刮涂在所述纹理纸或者所述纹理片上;将所述基材层设在所述糊料上,使得所述颜色层和所述酯糊料相接触压合,烘烤使得所述糊料固化以在所述颜色层背离所述基材层的一侧形成所述纹理层。The manufacturing method according to claim 11, characterized in that, the step of forming the texture layer comprises: making a paste-like paste from transparent polyurethane, and providing textured paper or a textured sheet, and applying the paste Scratch coating on the textured paper or the textured sheet; placing the substrate layer on the paste, so that the color layer and the ester paste are in contact and pressed together, and baked to make the paste curing to form the texture layer on a side of the color layer facing away from the substrate layer.
- 根据权利要求11所述的制作方法,其特征在于,所述形成纹理层的步骤还包括:在所述纹理层背离所述颜色层的一侧形成外观层。The manufacturing method according to claim 11, wherein the step of forming the texture layer further comprises: forming an appearance layer on a side of the texture layer away from the color layer.
- 根据权利要求16所述的制作方法,其特征在于,形成所述外观层和所述纹理层的步骤包括:The manufacturing method according to claim 16, wherein the step of forming the appearance layer and the texture layer comprises:将透明聚氨酯材料制成膏状的糊料,并将所述糊料分成两份;在其中一份所述糊料中添加表面处理剂并搅拌均匀;Making a paste-like paste from the transparent polyurethane material, and dividing the paste into two parts; adding a surface treatment agent to one of the pastes and stirring evenly;提供具有纹理的纹理纸或者纹理片,将添加有表面处理剂的一份所述糊料刮涂在所述纹理纸或者纹理片上以形成所述外观层;providing a textured textured paper or textured sheet, and scraping a portion of the paste added with a surface treatment agent on the textured paper or textured sheet to form the appearance layer;将未添加表面处理剂的所述糊料刮涂在所述外观层形成所述纹理层。Squeegee coating the paste without adding surface treatment agent on the appearance layer to form the texture layer.
- 根据权利要求11所述的制作方法,其特征在于,所述在所述基材层上形成颜色层之后还包括:在所述颜色层背离所述基材层的一侧形成保护层。The manufacturing method according to claim 11, further comprising: forming a protective layer on a side of the color layer away from the base layer after forming the color layer on the base material layer.
- 一种电子设备,其特征在于,所述电子设备包括:An electronic device, characterized in that the electronic device comprises:显示屏和中框,所述显示屏与所述中框的一侧连接;a display screen and a middle frame, the display screen is connected to one side of the middle frame;壳体,所述壳体与所述中框的另一相对侧连接;所述壳体包括基板和外观膜片,所述外观膜片设于所述基板的一侧,a casing, the casing is connected to the other opposite side of the middle frame; the casing includes a substrate and an appearance diaphragm, and the appearance diaphragm is arranged on one side of the substrate,其中,所述外观膜片包括基材层、颜色层以及纹理层,所述基材层采用聚氨酯制成;所述颜色层设于所述基材层上;所述纹理层设于所述颜色层背离所述基材层的一侧;所述纹理层采用透明聚氨酯制成。Wherein, the appearance film includes a substrate layer, a color layer and a texture layer, the substrate layer is made of polyurethane; the color layer is arranged on the substrate layer; the texture layer is arranged on the color The side of the layer facing away from the substrate layer; the texture layer is made of transparent polyurethane.
- 根据权利要求19所述的电子设备,其特征在于,所述基板具有第一表面,所述第一表面为所述基板背离所述显示屏的表面;所述基材层设于所述第一表面上,所述颜色层设于所述基材层背离所述第一表面的一侧。The electronic device according to claim 19, wherein the substrate has a first surface, and the first surface is a surface of the substrate away from the display screen; the base material layer is arranged on the first surface On the surface, the color layer is disposed on a side of the base material layer away from the first surface.
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CN114536930A (en) * | 2022-01-19 | 2022-05-27 | 东莞市达瑞电子股份有限公司 | Leather shell and preparation method thereof |
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