WO2023029221A1 - Chassis assembly and air conditioner - Google Patents

Chassis assembly and air conditioner Download PDF

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Publication number
WO2023029221A1
WO2023029221A1 PCT/CN2021/131513 CN2021131513W WO2023029221A1 WO 2023029221 A1 WO2023029221 A1 WO 2023029221A1 CN 2021131513 W CN2021131513 W CN 2021131513W WO 2023029221 A1 WO2023029221 A1 WO 2023029221A1
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WO
WIPO (PCT)
Prior art keywords
water
chassis
limiting
chassis assembly
groove
Prior art date
Application number
PCT/CN2021/131513
Other languages
French (fr)
Chinese (zh)
Inventor
江敬强
谢新艳
赵诚
陈金辉
黄凯
刘发申
Original Assignee
广东美的制冷设备有限公司
美的集团武汉制冷设备有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN202122074028.8U external-priority patent/CN215637954U/en
Priority claimed from CN202122403622.7U external-priority patent/CN215809256U/en
Priority claimed from CN202122407083.4U external-priority patent/CN215934580U/en
Priority claimed from CN202122409052.2U external-priority patent/CN215930100U/en
Application filed by 广东美的制冷设备有限公司, 美的集团武汉制冷设备有限公司 filed Critical 广东美的制冷设备有限公司
Publication of WO2023029221A1 publication Critical patent/WO2023029221A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/20Casings or covers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/32Supports for air-conditioning, air-humidification or ventilation units
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/26Means for adjusting casings relative to their supports

Definitions

  • the present application relates to the technical field of chassis components, in particular to a chassis component and an air conditioner.
  • the first one is to fix the water pumping motor with a sheet metal bracket, and then connect the sheet metal bracket and the chassis for placing the water pumping motor through multiple screws.
  • the first is to complete the connection between the water pumping motor and the chassis;
  • the second is to fix the water pumping motor with a plastic mounting bracket first, and then connect the plastic mounting bracket and the chassis with multiple screws, thus completing the water pumping motor and the chassis. connect.
  • the disassembly and assembly of the above two installation methods are complicated and cumbersome, which is not conducive to controlling the production cost of the air conditioner.
  • the water pumping motor of the current air conditioner drives the water pumping impeller to rotate
  • the accumulated water in the sump on the chassis will form splashing water droplets when hit by the water pumping impeller, and secondly, when the accumulated water is in an unstable state
  • It is easy to form turbulent water waves and it is easy to form splashing water droplets when the water waves beat on the tank wall of the sump. Whether it is caused by the turbulence of the water wave or the water droplets formed by the impact of the water pumping impeller, it is easy to splash on the water pumping motor, causing the water pumping motor to be damaged by the invasion of water droplets.
  • a water collecting tank is installed on the chassis, and then the condensed water generated during the operation of the indoor unit is introduced into the water collecting tank for utilization, and a water level switch is installed to detect the water level of the water in the water collecting tank, so as to avoid excessive water accumulation.
  • the float of the water level switch easily interferes with the wall of the sump, and there are problems with abnormal functions. Make the float unable to work normally, and then cause the problem that the function of the water level switch fails.
  • An object of the present application is to provide a chassis assembly, aiming at simplifying the installation process when the water pumping motor is fixed to the chassis.
  • Another object of the present application is to provide a chassis assembly, which aims to improve the protection of the chassis to the pumping motor, reduce the risk of functional failure of the first water level switch, or improve the installation reliability of the bolts and the chassis.
  • chassis components proposed in this application include:
  • Chassis provided with a sump for collecting condensed water
  • a limit snapping piece connected to the chassis, and used to fasten the water pumping motor
  • the mounting part is connected to the chassis, and is arranged on the same side of the sump as the limit snapping part. Machine fastener connection.
  • the limiting engaging member includes an engaging plate and two limiting plates respectively disposed on opposite sides of the engaging plate, the limiting plates are used to abut against the water pumping motor, and the engaging plate
  • One side of the plywood close to the limiting plate is provided with a locking protrusion for fastening the water pumping motor, and the locking protrusion, the locking plate, and the two limiting plates together define a joint for abutting against and limiting the water pumping motor.
  • the limit slot of the machine is provided with a locking protrusion for fastening the water pumping motor, and the locking protrusion, the locking plate, and the two limiting plates together define a joint for abutting against and limiting the water pumping motor.
  • the engaging protrusion is provided with a limiting surface facing the limiting groove, and a first guide inclined surface away from the limiting groove, and in the direction away from the engaging plate, the The first guiding slope extends obliquely along a direction close to the chassis.
  • the end of the limiting plate facing away from the chassis is provided with a second guiding slope, and in the direction toward the limiting groove, the second guiding slope is inclined in a direction close to the chassis Extended settings.
  • the engaging protrusion is disposed above the limiting plate.
  • the engaging convex part is connected with a pressing part for the user to press and operate.
  • the extending direction of the installation holes is parallel to the distribution direction of the two limiting plates.
  • the chassis assembly further includes a water baffle connected to the chassis, the mounting piece, and the limiting fastener, and the water baffle, the limiting fastener, and the mounting piece jointly define a To accommodate the storage cavity of the pumping motor.
  • the chassis assembly further includes a support connected to the chassis, and the support is used to support the water pumping motor so that a gap is formed between the water pumping motor and the chassis.
  • the water pumping motor includes a motor located outside the water collection tank, and a rotating shaft drivingly connected to the motor.
  • the water blocking member is connected to the rotating shaft and arranged corresponding to the avoidance opening.
  • the distance between the water blocking member and the escape opening is at least 1.5 mm.
  • the water blocking member is located on a side of the avoidance port away from the motor.
  • the groove wall of the water collection tank is further provided with an escape groove for the rotating shaft to move through, the avoidance groove extends along the axial direction of the rotating shaft, and the avoidance groove has a The first groove wall of the motor, the avoidance opening is located on the first groove wall, and the water blocking member is located in the avoidance groove.
  • the distance between the edge of the first groove wall and the escape opening is at least 3.5 mm.
  • the equivalent diameter of the avoidance groove increases gradually along the direction away from the avoidance port.
  • the escape opening is provided with an upward notch
  • the escape groove is provided with an upward opening, and the opening communicates with the notch.
  • the water retaining member is a water retaining ring sheathed on the rotating shaft; and/or the water retaining member is made of elastic material.
  • a plane perpendicular to the axis of the rotating shaft is used as a reference plane, and the projection of the outer contour of the water retaining member on the reference plane is at least partially located on the reference plane of the escape port outside of the projection.
  • chassis assembly includes:
  • the water level switch is set in the water tank and includes a float for following the water surface in the water tank;
  • the shortest distance between the outer edge of the float and the tank side wall of the water tank is greater than or equal to 7 millimeters; and/or, the distance between the lower limit position of the float and the bottom wall of the water tank is greater than or equal to equal to 6 mm.
  • the bottom wall of the water holding tank is provided with a sedimentation tank corresponding to the lower end of the water level switch.
  • the depth of the sedimentation tank ranges from 2 mm to 3 mm.
  • a fixed portion extends upward from the chassis, and the water level switch is installed on the fixed portion.
  • the water level switch further includes a mounting seat for the float to be mounted on, the fixing part has a first side facing the float, the first side is provided with a positioning protrusion, and the mounting seat A positioning hole matched with the positioning protrusion is provided.
  • the mounting seat includes a first mounting plate and a second mounting plate intersecting, the float is mounted on the first mounting plate, the positioning hole is provided on the second mounting plate, A side edge of the second mounting plate extends toward the fixing portion with a first flange, and the first flange and the second mounting plate jointly define a slot for locking the fixing portion.
  • an arc-shaped through groove is provided on the outer periphery of the positioning protrusion.
  • the water level switch includes a first water level switch and a second water level switch for detecting different water levels in the water holding tank
  • the fixed part includes The first fixing part and the second fixing part where the switch is installed, the first water level switch is provided with a fool-proof structure, and the first fixing part is provided with a matching structure matching the fool-proof structure.
  • the matching structure is a limiting protrusion provided on the first side surface
  • the fool-proof structure is a relief notch capable of inserting the limiting protrusion
  • the first fixing part and the second fixing part are located on the same side of the water holding tank and are arranged parallel to each other.
  • chassis assembly including:
  • the bolt includes a fixed section connected with a screw section, the fixed section is injection-molded with the chassis, the peripheral surface of the fixed section is provided with a limiting protrusion, and the limiting protrusion has a shape along the axial direction of the bolt.
  • Two injection molding surfaces are distributed and away from each other, and the chassis covers the two injection molding surfaces.
  • the limiting protrusion is arranged in a shape of a non-rotating body with respect to the axis of the bolt.
  • the limiting protrusion is in the shape of a polygonal column surrounding the fixing section; alternatively, the limiting protrusion is in the shape of an elliptical column surrounding the fixing section.
  • the chassis assembly further includes a sealant layer, and the sealant layer is provided at the boundary between the screw segment and the chassis.
  • the thickness of the sealant layer is greater than or equal to 0.5mm.
  • the peripheral surface of the fixing section is further provided with a plurality of limiting ribs extending along the axial direction of the bolt, and the plurality of limiting ribs are spaced apart in the circumferential direction of the fixing section. distributed, and are all located on the side of the limiting protrusion away from the screw segment.
  • the circumferential surface of the fixed section is further provided with a limiting sinker, the limiting sinking is located on the side of the limiting protrusion away from the screw segment, and is connected with the limiting protrusion interval.
  • the limit sinking groove is in the shape of a ring extending along the circumference of the fixing section.
  • At least two limiting sinking grooves are provided on the peripheral surface of the fixing section, and the two limiting sinking grooves are located on the side of the limiting protrusion away from the screw segment, and arranged at intervals in the axial direction of the bolts.
  • the technical solution of the present application only needs two installation steps to complete the installation and fixation between the water pumping motor and the chassis, which significantly simplifies the installation process when the water pumping motor is fixed to the chassis, thereby improving the assembly efficiency of the water pumping motor and reducing the water pumping power.
  • the assembly cost of the air conditioner thereby reducing the production cost of the air conditioner.
  • the technical solution of the present application directly utilizes the structure of the pumping motor itself to be fastened to the limit clip, and allows the fastener to be threaded to be fixed on the mounting part.
  • the technical solution for fixing the sheet metal bracket or the plastic mounting bracket at least saves the sheet metal bracket or the plastic mounting bracket, and simplifies the installation structure, thereby reducing the production cost of the air conditioner. Furthermore, the installation and fixation effect of the limit snap-fitting on the pumping motor can replace the original installation and fixation of at least one fastener, thereby reducing the amount of fasteners used and not only saving the use of fasteners Cost, thereby reducing the production cost of the air conditioner, and can also reduce the overall weight of the air conditioner.
  • the position-limiting engaging parts play a role of pre-assembly, which is convenient for workers to operate the alignment between the water pump motor and the installation hole, thereby improving assembly efficiency, reducing the assembly cost of the water pump motor, and further reducing the production cost of the air conditioner.
  • the water baffle set corresponding to the avoidance opening can block the water droplets splashed from the water collection tank, thereby reducing the probability of water droplets splashing on the motor through the avoidance opening, thereby reducing the risk of damage to the motor due to flying water intrusion.
  • the rotating shaft of the water-feeding motor extends into the sump through the avoidance opening, so as to drive the water-feeding impeller located in the sump to carry out the water-feeding operation.
  • the water pumping impeller hits the accumulated water in the sump, it will not only form splashing water droplets, but also make the accumulated water form turbulent water waves. And when the water waves hit the edge of the escape opening, the accumulated water may overflow over the avoidance opening and float towards the motor.
  • the process from the factory to the installation and use of the air conditioner includes but is not limited to warehousing and transportation, road transportation, and installation and fixing, and the air conditioner may shake abnormally during these links, resulting in failure of the water switch.
  • Abnormal position deviation of the float causes frictional interference between the float and the side wall or bottom wall of the sump, causing the float to stagnate in the abnormal position and cannot be recovered, which in turn leads to the problem that the float cannot work normally.
  • the water level switch is usually located in the outdoor unit of the air conditioner, and it is not easy to check whether it is in a normal position, that is, it is not easy to find out the failure of the water level switch in time. Therefore, it is necessary to limit the minimum safety gap between the float and the tank side wall and the bottom wall of the sump to ensure that the water level switch can still work normally even if it encounters abnormal conditions, thereby reducing the risk of failure of the first water level switch.
  • the chassis By setting the limit protrusion on the peripheral surface of the fixed section of the bolt, when the fixed section and the chassis are injection-molded, the chassis can be covered on the two injection molded parts that are distributed along the axial direction of the bolt and deviate from each other on the limit protrusion. surface.
  • the injection-molded chassis covers the limiting convex part as a whole, so that the bolt can be restricted from moving up and down by the limiting convex part, and the contact area between the bolt and the chassis is also increased, which can avoid the vibration caused by the compressor.
  • the bolts are loose and fall off, which greatly improves the installation reliability of the bolts and the chassis.
  • the chassis when the chassis completely covers the position-limiting protrusion, the situation that the position-limiting protrusion is exposed outside can be avoided, and the chassis can be used to effectively protect the position-limiting protrusion and the fixed section to prevent the position-limiting protrusion from being corroded.
  • FIG. 1 is a first structural schematic diagram of an embodiment of the chassis assembly of the present application
  • Fig. 2 is a partial enlarged view of the chassis assembly at A in Fig. 1;
  • Fig. 3 is a partial enlarged view of the chassis assembly at B in Fig. 2;
  • Fig. 4 is a second structural schematic diagram of the chassis assembly in Fig. 1;
  • Fig. 5 is a partial enlarged view of the chassis assembly at C in Fig. 4;
  • Fig. 6 is a partial enlarged view of the chassis assembly at D in Fig. 5;
  • Fig. 7 is a schematic structural view of the pumping motor in Fig. 4;
  • Fig. 8 is a third structural schematic diagram of the chassis assembly in Fig. 4;
  • Fig. 9 is a structural schematic diagram of the chassis in Fig. 8.
  • FIG 10 is a partial enlarged view of the chassis at E in Figure 9;
  • Fig. 11 is a schematic structural view of another embodiment of the chassis assembly of the present application in Fig. 1;
  • Fig. 12 is another structural schematic diagram of the chassis assembly in Fig. 11;
  • Fig. 13 is a schematic structural view of the first water level switch (water level switch) in Fig. 12;
  • Fig. 14 is a schematic structural view of the chassis in Fig. 11;
  • FIG 15 is a partial enlarged view of the chassis at F in Figure 14;
  • Fig. 16 is a schematic structural diagram of another embodiment of the chassis assembly of the present application.
  • FIG 17 is a cross-sectional view of the chassis assembly at X-X in Figure 19;
  • Figure 18 is a partial enlarged view of the chassis assembly at G in Figure 17;
  • Fig. 19 is a schematic structural view of the bolt in Fig. 17;
  • Figure 20 is a partial enlarged view of the bolt at J in Figure 19;
  • Fig. 21 is another structural schematic diagram of the bolt in Fig. 19 .
  • the first one is to fix the water pumping motor with a sheet metal bracket, and then connect the sheet metal bracket and the chassis for placing the water pumping motor through multiple screws.
  • the first is to complete the connection between the water pumping motor and the chassis;
  • the second is to fix the water pumping motor with a plastic mounting bracket first, and then connect the plastic mounting bracket and the chassis with multiple screws, thus completing the water pumping motor and the chassis. connect.
  • the disassembly and assembly of the above two installation methods are complicated and cumbersome, which is not conducive to controlling the production cost of the air conditioner.
  • the water pumping motor of the current air conditioner drives the water pumping impeller to rotate, firstly, the water in the sump on the chassis will form splashing water droplets when hit by the water pumping impeller, and secondly, when the accumulated water is in an unstable state, it is easy to A turbulent water wave is formed, and the water wave beats on the tank wall of the sump to easily form splashing water droplets. Whether it is caused by the turbulence of the water wave or the water droplets formed by the impact of the water pumping impeller, it is easy to splash on the water pumping motor, causing the water pumping motor to be damaged by the invasion of water droplets.
  • the application proposes a chassis assembly, referring to Figures 1 to 4, in an embodiment of the application, the chassis assembly includes:
  • the chassis 100 is provided with a sump 101 for collecting condensed water
  • the limiting engaging part 110 is connected to the chassis 100 and is used to fasten the water pumping motor 200;
  • the mounting part 120 is connected to the chassis 100, and is arranged on the same side of the sump 101 as the limit snapping part 110. Fastener connection.
  • the water pumping motor 200 is pre-assembled by using the stopper 110 first, and then the water pumping motor 200 is pierced by fasteners to be connected with the installation part 120 to complete the final assembly.
  • workers on the production line or after-sales maintenance workers install the water pumping motor 200, they first snap the water pumping motor 200 directly onto the limit engaging member 110, so that the water pumping motor 200 and the chassis 100 have a preliminary installation relationship. Then make the fastener pass through the water pumping motor 200 and connect to the mounting hole 121 on the mounting part 120 . Only these two steps are needed to complete the installation and fastening between the water pumping motor 200 and the chassis 100 .
  • the technical solution of the present application directly utilizes the structure of the water pumping motor 200 itself to be fastened to the limit engaging member 110, and the fastener is passed through to be fixed on the mounting part 120.
  • the water pumping motor in the prior art 200 needs to be fixed with the sheet metal bracket or the technical solution of the plastic installation bracket first, which at least saves the sheet metal bracket or the plastic installation bracket, and simplifies the installation structure at the same time, thereby reducing the production cost of the air conditioner.
  • the installation and fixation effect of the limiting engaging member 110 on the water pumping motor 200 can replace the original installation and fixation function of at least one fastener, thereby reducing the amount of fasteners used, not only saving fasteners
  • the use cost of the air conditioner, thereby reducing the production cost of the air conditioner can also reduce the overall weight of the air conditioner.
  • the stopper 110 serves as a pre-assembly function, which is convenient for workers to align the water pump motor 200 with the installation hole 121, thereby improving assembly efficiency, reducing the assembly cost of the water pump motor 200, and reducing the production of the air conditioner. cost.
  • the limiting clip 110 includes a clipping plate 112, and two limiting plates 113 respectively arranged on opposite sides of the clipping plate 112, the limiting plates 113 are used to abut against the punching
  • the side of the engaging plate 112 close to the limiting plate 113 is provided with an engaging convex portion 114 for clamping and fixing the water motor 200, and the engaging convex portion 114, the engaging plate 112, and the two limiting plates 113 are jointly defined
  • the engagement plate 112 and the engagement protrusion 114 on it to abut against and limit the water pumping motor 200 so that it will not come out along the assembly direction
  • the two limiting plates 113 to abut together to limit the water pumping motor 200 so that It will not send position offset along the direction perpendicular to the assembly direction, so as to play the role of pre-assembly, so that the position state of the pumping motor 200 when it is clamped in the limit slot 111 is different from the position after final assembly.
  • the status tends to be consistent.
  • the limiting groove 111 can effectively improve the vibration and noise problem generated by the water pumping motor 200 when the water pumping motor 200 is running by limiting the positional deviation of the water pumping motor 200 in at least two directions.
  • the engaging protrusion 114 is provided with a limiting surface 115 facing the limiting groove 111 and a first guide inclined surface 116 away from the limiting groove 111 .
  • the first guiding slope 116 extends obliquely along a direction approaching the chassis 100 .
  • the setting of the first guide inclined surface 116 is beneficial to the operation when the water pumping motor 200 snaps into the limiting groove 111 along the assembly direction, and can play a guiding role, so that workers do not need to get between the water pumping motor 200 and the limiting groove 111 first. Accurate alignment and re-engagement are achieved, which is conducive to improving assembly efficiency, and at the same time can reduce the operating force required for engagement, thereby reducing the labor intensity of workers.
  • the angle between the limiting surface 115 and the engaging plate 112 is set to 50° ° to 90°. If the included angle between the limiting surface 115 and the engaging plate 112 is set too small, the pumping motor 200 will easily slip out along the limiting surface 115 under a small force, resulting in contact with the limiting engaging member 110. The card-solid relationship between is invalid.
  • the end of the limiting plate 113 facing away from the chassis 100 is provided with a second guide slope 117 .
  • the direction of the slant extension is set.
  • the setting of the second guide inclined surface 117 is beneficial to the operation when the water pumping motor 200 snaps into the limiting groove 111 along the assembly direction, and can play a guiding role, so that workers do not need to get between the water pumping motor 200 and the limiting groove 111 first. Accurate alignment and re-engagement are achieved, which is conducive to improving assembly efficiency, and at the same time can reduce the operating force required for engagement, thereby reducing the labor intensity of workers.
  • the engaging protrusion 114 is disposed above the limiting plate 113 .
  • the two limiting plates 113 themselves also play a role in strengthening the structural strength of the engaging plate 112, that is, they support the card on one side.
  • the plywood 112 is elastically deformed, the force required for elastically deforming the clamping plate 112 on the other side is relatively large.
  • the position of the clamping plate 112 is more likely to be elastically deformed, which in turn helps to reduce the operating force required for the worker to clamp the water pumping motor 200 into the limiting groove 111, that is, make the gap between the water pumping motor 200 and the limiting engaging member 110
  • the snap-fit installation is more labor-saving, which in turn helps to reduce the labor intensity of workers.
  • the up-down direction refers to the direction perpendicular to the disk surface of the chassis 100 , and the limiting engaging part 110 and the mounting part 120 are both arranged above the chassis 100 .
  • the present design is not limited thereto, and in other embodiments, the engaging protrusion may also be disposed at a flush position or below the end of the limiting plate away from the chassis.
  • the engaging convex portion 114 is connected with a pressing portion 118 for a user to press and operate. It can be understood that in order to better limit the pumping motor 200 in the limiting groove 111 and prevent it from easily falling out of the limiting groove 111, the angle between the limiting surface 115 and the engaging plate 112 is set to 50° to 90°, which makes the operation force required to pull the water pumping motor 200 directly out of the limiting groove 111 larger.
  • the worker can apply force to the pressing part 118 to engage the convex part.
  • the position of the engaging plate 112 where 114 is located is elastically deformed in a direction away from the water pumping motor 200, that is, the pressing portion 118 is used to break the engaging convex portion 114, and then the limiting surface 115 on the engaging convex portion 114 is in contact with the punching surface.
  • the included angle and relative positional relationship between the water motors 200 are changed, which facilitates the removal of the water pump motor 200 from the limiting groove 111 and reduces the labor intensity of workers.
  • the pressing portion 118 is configured as an end of the engaging plate 112 away from the chassis 100 .
  • the engaging plate 112 extends directly above the engaging convex portion 114 to serve as the pressing portion 118, which is conducive to simplifying the structure of the limiting engaging member 110, and reducing the space occupied by the pressing portion 118 in the interior arrangement of the air conditioner, especially is the arrangement space along the direction perpendicular to the engaging plate 112 .
  • the pressing part can also be set as a pressing plate connected to the side of the engaging convex part away from the water pumping motor, and the surface of the pressing plate intersects the surface of the engaging plate. .
  • the extending direction of the mounting holes 121 is parallel to the distribution direction of the two limiting plates 113 .
  • the distribution direction of the two limiting plates 113 refers to the direction in which the two limiting plates 113 face each other, as shown by the arrows in FIG. 2 ; parallel means parallel and nearly parallel.
  • the position offset occurs, that is, it makes the water pumping motor 200 more stable after being installed and fixed, thereby improving the problem of vibration and noise generated when the water pumping motor 200 is running.
  • the second direction is set to be perpendicular to the first direction
  • the size of the mounting hole 121 in the second direction matches the size of the fastener in the second direction
  • the installation of the fastener and the mounting hole 121 The cooperation can also limit the water pumping motor 200 in the second direction, so that the water pumping motor 200 is not easy to shift in position along the second direction.
  • the present design is not limited thereto, and in other embodiments, the extending direction of the mounting holes may also be arranged perpendicular to the distribution direction of the two limiting plates.
  • At least two mounting holes 121 are provided, and at least two mounting holes 121 are distributed at intervals along the vertical direction.
  • the mounting part 120 can be suitable for the installation of water pumping motors 200 of different specifications, thereby improving the adaptability of the chassis components.
  • the water pumping motor 200 can use multiple mounting holes 121 as fastening points, or only one of them can be selected as the fastening point, which can be freely selected according to the performance requirements of the water pumping motor 200 .
  • the chassis assembly further includes a water baffle 131 connecting the chassis 100 , the mounting part 120 , and the limit snapping part 110 , the water baffle 131 , the limit snapping part 110 , and the mounting part 120 , and the chassis 100 jointly define a storage cavity 102 for storing the water pumping motor 200 .
  • a water baffle 131 connecting the chassis 100 , the mounting part 120 , and the limit snapping part 110 , the water baffle 131 , the limit snapping part 110 , and the mounting part 120 , and the chassis 100 jointly define a storage cavity 102 for storing the water pumping motor 200 .
  • a water retaining wall structure is formed by the water retaining plate 131, the limit engaging part 110, and the mounting part 120, and the accumulated water is blocked outside the storage chamber 102, so that the water pumping motor 200 located in the storage chamber 102 can avoid Intruded by stagnant water, the water pumping motor 200 is further protected from abnormal operation, and the service life of the water pumping motor 200 is improved at the same time.
  • the present design is not limited thereto, and in other embodiments, the outer side of the pumping motor may also be coated with a waterproof rubber sleeve.
  • the installation hole 121 is located above the water deflector 131 . It can be understood that if the height of the installation hole 121 is lower than the height of the water baffle 131, then when the worker wants to connect the fastener to the installation hole 121, the water baffle 131 will play a hindering role, which is not conducive to fastening. Assembly of firmware.
  • the engaging protrusion 114 is located above the water blocking plate 131 . It can be understood that if the height of the engaging convex portion 114 is lower than the height of the water retaining plate 131, which means that the height of the limiting plate 113 is also lower than the height of the water retaining plate 131, then the water retaining wall structure will be in the limit position. A gap is formed at the position of the plate 113 , resulting in a short plate effect of the bucket, which is not conducive to protecting the water pumping motor 200 .
  • the chassis assembly further includes a support 132 connected to the chassis 100, the support 132 is used to support the water pumping motor 200, so that the water pumping motor 200 and A gap is formed between the chassis 100 .
  • the water pumping motor 200 is supported by the support member 132, so that the water pumping motor 200 is in a state of floating above the chassis 100, which can prevent accumulated water from overflowing into the storage chamber 102 or water droplets splashing into the storage chamber 102 and being located in the storage chamber 102
  • the water pumping motor 200 is invaded by stagnant water, so as to further protect the water pumping motor 200 from abnormal operation, and improve the service life of the water pumping motor 200 at the same time.
  • the support member 132 includes at least two support ribs, and the two support ribs are intersected.
  • the present design is not limited thereto.
  • the supporting member may also include at least two supporting ribs parallel to each other, and the two supporting ribs are arranged at intervals along the surface of the chassis.
  • the pumping motor 200 includes a housing 201 and a clip 202 connected to one side of the housing 201, and the other side of the housing 201 corresponds to the mounting hole 121 of the chassis assembly.
  • An installation through hole 203 is provided, and the installation through hole 203 is used for the fastener to pass through freely, and the fastening member 202 is fastened to the limit fastening part 110 of the chassis assembly.
  • the pumping motor 200 also includes the motor 204 that is connected to the casing 201, and the rotating shaft 205 that drives and connects the motor 204, the tank wall of the sump 101 of the chassis assembly is provided with
  • the avoidance opening 103 is provided to allow the rotating shaft 205 to move.
  • the pumping motor may also include a motor connected to the housing and a rotating shaft that drives the motor. Provided avoidance holes.
  • the axial direction of the rotating shaft 205 is parallel to the extending direction of the installation hole 121 . Since the extending direction of the mounting hole 121 is arranged in parallel with the distribution direction of the two limiting plates 113, it is less likely for the pumping motor 200 to shift in position along the first direction (the extending direction of the mounting hole 121), and then the rotating shaft 205 is provided. If the axial direction of the water pumping motor 200 is parallel to the extending direction of the mounting hole 121, it can ensure that the rotating shaft 205 of the water pumping motor 200 is less likely to move axially, thereby improving the working stability of the water pumping motor 200 and improving the operation of the water pumping motor 200. Vibration and noise problems.
  • the chassis assembly further includes a fastener for movably penetrating through the installation hole 203 and connecting to the installation hole 121 , and the fastener is configured as a self-tapping screw. Self-tapping screws are used to complete the fastening between the water pumping motor 200 and the mounting part 120.
  • the assembly is simple and the connection is reliable. There is no need to tap the internal thread in the mounting hole 121 in advance, which is beneficial to simplify the structure of the mounting part 120 and reduce the installation cost.
  • the manufacturing cost of the component 120 is beneficial to improve the assembly efficiency, thereby reducing the assembly cost of the air conditioner.
  • the present design is not limited thereto.
  • the air conditioner may also include a fastener for movably passing through the installation hole and connecting the installation hole, and the fastener is configured as an expansion buckle or a bolt.
  • the motor 204 is located on the outside of the sump 101, and the wall of the sump 101 is provided with an avoidance port 103 for the movable shaft 205 to pass through; the chassis assembly also includes a stop The water piece 206 , the water blocking piece 206 is connected to the rotating shaft 205 and is set corresponding to the escape opening 103 . Utilizing the water retaining member 206 set corresponding to the avoidance port 103, the water droplets splashed from the sump 101 can be blocked, thereby reducing the probability of water droplets splashing on the motor 204 through the avoidance port 103, thereby reducing the motor 204 being damaged by flying water. risk of damage.
  • the rotating shaft 205 of the water pumping motor 200 extends into the sump 101 through the avoidance opening 103 to drive the water pumping impeller 300 located in the sump 101 to carry out the water fetching operation.
  • the water pumping impeller 300 hits the accumulated water in the sump 101 , it will not only form splashing water droplets, but also make the accumulated water form turbulent water waves. And when the water wave slapped on the edge of the avoidance opening 103, the accumulated water may overflow the avoidance opening 103 and drift to the motor 204.
  • the avoidance opening 103 may be arranged as an avoidance notch, or may be arranged as an avoidance hole.
  • the distance D between the water blocking member 206 and the avoidance opening 103 has a range of D ⁇ 1.5mm. It can be understood that if the distance between the water blocking member 206 and the escape opening 103 is too small, the water retaining member 206 may easily interfere with the edge of the avoidance opening 103 during the rotation of the rotating shaft 205 , thus causing damage to the edge of the water retaining member 206 or the avoidance opening 103 , and even causing abnormal functions of the water pumping motor 200 and the water pumping impeller 300 .
  • the water blocking member 206 is located on the side of the escape opening 103 away from the motor 204 .
  • the water blocking member 206 is arranged on the side of the avoidance port 103 away from the motor 204, which can prevent the water droplets from splashing to the outside of the sump 101, thereby preventing the water droplets from forming accumulated water on the outside of the sump 101 and flowing to the motor 204, resulting in the intrusion of accumulated water Problem with motor 204.
  • the present design is not limited thereto, and in other embodiments, the water baffle may also be located on the side of the avoidance opening close to the motor.
  • the groove wall of the sump 101 is also provided with an avoidance groove 104 for the rotating shaft 205 to move through.
  • the avoidance groove 104 extends along the axial direction of the rotating shaft 205 , the avoidance groove 104 has a first groove wall 105 close to the motor 204 , the avoidance port 103 is located on the first groove wall 105 , and the water blocking member 206 is located in the avoidance groove 104 .
  • the trajectory of the water droplets flying to the avoidance port 103 is difficult to predict, that is, the water droplets flying to the avoidance port 103 present complex changeable state.
  • utilize the avoidance groove 104 that extends along the axial direction of rotating shaft 205 can limit the passage of part of water droplets, that is, those water droplets whose movement direction is parallel to the axis of rotating shaft 205 can pass in avoiding groove 104, and splash towards avoiding port 103 .
  • phase-parallel refers to parallel and near-parallel arrangements.
  • the sump 101 has a relief groove wall 150 close to the motor 204, the upper edge of the relief groove wall 150 extends toward the motor 204 with a first reinforcing flange 151, and the relief groove 104 Set on the first reinforcement flange 151 .
  • the provided first reinforcing flange 151 can strengthen the structure of the tank wall of the water collection tank 101 and facilitate the manufacture and shaping of the avoidance tank 104 .
  • the water collection tank may also have a relief groove wall close to the motor, and a first boss is provided protruding from the relief groove wall toward the motor.
  • the escape groove is arranged on the first boss.
  • the distance H between the edge of the first groove wall 105 and the escape port 103 has a range of H ⁇ 3.5 mm. It can be understood that the water flying into or flowing into the avoidance groove 104 may flow into the avoidance port 103 along the groove wall of the avoidance groove 104 .
  • the avoidance groove 104 also has a second groove wall 106 extending along the axial direction of the rotating shaft 205, and the second groove wall 106 intersects with the first groove wall 105. , the distance between the second groove wall 106 and the water blocking member 206 is greater than or equal to 3mm.
  • the water retaining member 206 may easily collide with the second groove wall 106 in the process of rotating with the rotating shaft 205 The movement interferes, thereby causing damage to the water retaining member 206 , and even causing abnormal functions of the water pumping motor 200 and the water pumping impeller 300 .
  • the equivalent diameter of the avoidance groove 104 is gradually increased in the direction away from the escape port 103 .
  • the end of the rotating shaft 205 away from the motor 204 is prone to eccentric shaking during rotation, and the farther away from the motor 204 , the greater the shaking amplitude. Therefore, the equivalent diameter of the avoidance groove 104 is set to gradually increase, which can effectively prevent the rotating shaft 205 and the parts on it from interfering with the groove wall of the avoidance groove 104 during the rotation process, thereby improving the running stability of the water pumping motor 200 sex and reliability.
  • the value range of the draft angle ⁇ of the second groove wall 106 is suggested to be ⁇ 3°.
  • the value of the draft angle ⁇ is 3° and above, which can effectively reduce the risk of motion interference between the water stop 206 and other components on the rotating shaft 205 and the second groove wall 106 when the rotating shaft 205 rotates eccentrically, and is also conducive to avoiding The manufacturing shape of the slot 104 .
  • the escape opening 103 is provided with an upward notch 108
  • the avoidance groove 104 is provided with an upward opening 107
  • the opening 107 communicates with the notch 108
  • the notch 108 of the avoidance opening 103 communicates with the opening 107 of the avoidance groove 104, and they are all arranged upwards to facilitate the assembly of the water pumping motor 200 from top to bottom on the chassis 100, that is, to make the rotating shaft 205 and the water retaining parts on it 206 is easier to fit into the avoidance opening 103 and the avoidance groove 104, thereby improving the assembly efficiency of the water pumping motor 200.
  • the avoidance opening can also be set as an avoidance hole, and the water retaining plate can be provided with the avoidance hole.
  • a second reinforcement flange 152 extends upward from the edge of the first reinforcement flange 151 close to the motor 204 , and the notch 108 of the escape opening 103 is at least partially located on the second reinforcement flange 152 .
  • the second reinforced flange 152 provided can strengthen the structure of the first reinforced flange 151 of the sump 101, thereby reducing the risk of plastic deformation of the notch 108 of the avoidance opening 103, thereby ensuring that the rotation shaft 205 and the avoidance opening The safe distance between the edges of 103 prevents the rotating shaft 205 from interfering with the escape opening 103 during the rotation process.
  • a guide chamfer 109 is provided on the upper edge of the notch 105 of the avoidance opening 101 .
  • the structure of the guide chamfer 109 can play a guiding role in the process of assembling the water pumping motor 200 to the chassis 100 , so that the rotating shaft 205 can enter the escape opening 103 more easily.
  • the water blocking element 206 is a water blocking element 206 sleeved on the rotating shaft 205 .
  • the water retaining member 206 around the rotating shaft 205 not only has a better anti-splash effect, but also facilitates the installation of the water retaining member 206 and the rotating shaft 205, simplifies the installation structure, and reduces the production cost of the product.
  • the present design is not limited thereto.
  • the water baffle can also be set as a quarter turn, a half turn, or three quarter turn around the shaft, driven by the high-speed rotating shaft, to rotate at a high speed
  • the water baffle can form a barrier to effectively block the flying water, so as to block the flying water on the side of the water baffle away from the motor.
  • the plane perpendicular to the axis of the rotating shaft 205 is used as the reference plane, and the projection of the outer contour of the water blocking member 206 on the reference plane is at least partially located in the projection of the avoidance opening 103 on the reference plane. outside.
  • the equivalent diameter of the water baffle may be equal to the equivalent diameter of the escape opening, or the equivalent diameter of the water baffle may be slightly smaller than the equivalent diameter of the escape opening.
  • the material of the water blocking member 206 is elastic material.
  • the material of the water blocking member 206 is elastic material.
  • the material of the water barrier can also be set as metal or ceramic.
  • the material of the water blocking member 206 is one of rubber material and silicone material.
  • the raw material cost of the rubber material or the silicone material is low, and has good elastic deformation ability, and can play a good buffering effect.
  • the present design is not limited thereto, and in other embodiments, the material of the water deflector can also be set as spring steel.
  • a water collecting tank is installed on the chassis, and then the condensed water generated during the operation of the indoor unit is introduced into the water collecting tank for utilization, and a water level switch is installed to detect the water level of the water in the water collecting tank, so as to avoid excessive water accumulation.
  • the float of the water level switch easily interferes with the wall of the sump, and there are problems with abnormal functions. Make the float unable to work normally, and then cause the problem that the function of the water level switch fails.
  • FIG. 11 is a schematic structural diagram of another embodiment of the present application.
  • the water level switch has been set in the sump.
  • the chassis 100 a water tank 140 is provided; and
  • the water level switch 400 is set in the water tank 140 and includes a float 401 for following the water surface in the water tank 140 to float up and down;
  • the shortest distance between the outer edge of the float 401 and the tank side wall of the water tank 140 is greater than or equal to 7 mm; and/or, the distance between the lower limit position of the float 401 and the bottom wall of the water tank 140 is greater than or equal to 6 mm.
  • the float 401 is not easy to contact with the tank of the water tank 140.
  • the interference of the side wall or the bottom wall causes the problem that the float 401 cannot work normally, and further reduces the risk of the first water level switch 402 malfunctioning under abnormal conditions.
  • the process from the factory to the installation and use of the air conditioner includes but is not limited to warehousing and transportation, road transportation, and installation and fixing, and the air conditioner may shake abnormally during these links, resulting in failure of the water switch.
  • the problem of abnormal position deviation of the float 401 causes frictional interference between the float 401 and the tank side wall or bottom wall of the water tank 140, causing the float 401 to stagnate in the abnormal position state and cannot be recovered, which in turn leads to the problem that the float 401 cannot work normally .
  • the water level switch 400 is usually located in the outdoor unit of the air conditioner, and it is not easy to check whether it is in a normal position, that is, it is not easy to find out the failure of the water level switch 400 in time.
  • the bottom wall of the water holding tank 140 is provided with a sedimentation tank corresponding to the lower end of the water level switch 400 .
  • a sedimentation tank corresponding to the lower end of the water level switch 400 .
  • the depth of the sedimentation tank ranges from 2 mm to 3 mm. It can be understood that if the depth of the sedimentation tank is set too small, it will not have a good effect of accommodating the deposited sludge or foreign matter; if the depth of the sedimentation tank is set too large, it will not be conducive to the chassis 100 along the longitudinal thin design.
  • Fig. 12 is another structural schematic diagram of the chassis assembly in Fig. 11.
  • the water level switch is not installed on the chassis.
  • the chassis 100 extends upwards with a fixed part 410, and the water level switch 400 is installed on the fixed part. 410.
  • the fixed part 410 is integrally formed with the chassis 100, and the water level switch 400 is directly installed on the fixed part 410, which can not only simplify the assembly steps of the water level switch 400, but also improve the assembly efficiency of the second water level switch 403 and improve the second water level switch 403.
  • the installation stability and reliability of the water level switch 403 is conducive to maintaining a safety gap between the float 401 and the tank side wall and bottom wall of the water storage tank 140 .
  • the present design is not limited thereto.
  • a bracket may also be installed and fixed on the chassis, and the water level switch may be installed on the bracket.
  • the water level switch 400 further includes a mounting base 420 for mounting the float 401, the fixing part 410 has a first side 413 facing the float 401, and the first side 413 is provided with a positioning protrusion 414,
  • the mounting base 420 defines a positioning hole 421 matched with the positioning protrusion 414 .
  • the water level switch may also include a mounting base for the float to be mounted on.
  • the fixing part has a first side facing the float.
  • the first side is provided with a first positioning hole
  • the mounting base corresponds to
  • the first positioning hole is provided with a second positioning hole, and the bolt can pass through the first positioning hole and the second positioning hole, so as to limit the mounting seat on the fixing part.
  • the two positioning protrusions 414 are disposed on opposite sides of the first side 413 along a direction parallel to the bottom wall of the water tank 140 .
  • the positioning structure formed by the two positioning protrusions 414 can further improve the installation stability of the mounting seat 420 , thereby further ensuring a safety gap between the float 401 and the side wall and the bottom wall of the water holding tank 140 .
  • the phase-parallel refers to parallel and near-parallel.
  • the outer periphery of the positioning protrusion 414 is provided with an arc-shaped through groove 415 . Since the arc-shaped slot 415 is provided on the fixing part 410 , the inner side of the arc-shaped slot 415 can be elastically deformed, so that the positioning protrusion 414 located inside the arc-shaped slot 415 is more easily locked in the positioning hole 421 . It should be noted that the inner side of the arc-shaped slot 415 refers to the side of the arc-shaped slot 415 that is close to the arc equivalent circle center. However, the present design is not limited thereto, and in other embodiments, an arc-shaped through groove may also be provided on the outer periphery of the positioning hole.
  • the mounting base 420 includes a first mounting plate 422 and a second mounting plate 423 arranged in intersection, and the float 401 is installed on the second mounting plate 423.
  • a mounting plate 422, the positioning hole 421 is arranged on the second mounting plate 423, the side edge of the second mounting plate 423 extends toward the fixing portion 410 with a first flange 424, the first flange 424 and the second mounting plate 423 jointly define a The slot 425 is used for locking the fixing part 410 .
  • the mounting seat may also include a first mounting plate and a second mounting plate arranged in intersection, the float is mounted on the first mounting plate, and the positioning hole is provided on the second mounting plate.
  • the second mounting plate is also provided with a first mounting hole, and the fixing portion is also provided with a second mounting hole, and the fastener can pass through the first mounting hole and the second mounting hole to fix the second mounting plate on the fixing portion.
  • two second flanges 426 extend from both side edges of the second mounting plate 423 toward the fixing portion 410 respectively, and the two second The flanges 426 abut against the left and right sides of the fixing portion 410 respectively.
  • the second flange 426 can not only improve the structural strength of the second mounting plate 423 , but also limit the displacement of the mounting seat 420 along the left and right directions, thereby improving the installation stability of the mounting seat 420 .
  • the water level switch 400 includes a first water level switch 402 and a second water level switch 403 for detecting different water levels in the water tank 140, and the fixing part 410 includes a water level switch for the first water level switch respectively.
  • the water level switch 402, the first fixed part 411 and the second fixed part 412 installed by the second water level switch 403, the first water level switch 402 is provided with the foolproof structure 404, the first fixed part 411 is provided with the foolproof structure 404 matching Mating structure 416 .
  • the fool-proof structure 404 By setting the fool-proof structure 404, it is possible to avoid the problem of workers on the production line or maintenance workers installing two different water level switches 400 by mistake, thereby improving the yield rate of products, saving rework time due to wrong installation, and improving assembly efficiency.
  • the first water level switch 402 is used to detect the low water level
  • the second water level switch 403 is used to detect the high water level.
  • the second water level switch 403 mainly plays an alarm function, and its effective signal is used to notify the user or after-sales personnel that timely manual intervention is required to remove the accumulated water in the water tank 140 in time.
  • the present design is not limited thereto.
  • the water level switch may also include a first water level switch and a second water level switch for detecting different water levels in the sump.
  • the water level switches are all provided with fool-proof structures, and the two fool-proof structures and their matching structures are set differently.
  • the fool-proof structures on the first fixing part and the fool-proof structures on the second fixing part are set to be different.
  • the matching structure 416 is a limiting protrusion provided on the first side surface 413
  • the fool-proof structure 404 is a clearance gap for inserting the limiting protrusion.
  • the second water level switch 403 is not provided with a relief gap, when the worker mistakenly installs the second water level switch 403 on the first fixing part 411, since the second water level switch 403 is not provided with a relief gap , then the limit protrusion will interfere with the second water level switch 403 obviously during the installation of the second water level switch 403, so that the second water level switch 403 cannot be installed downwards. At this time, the workers can easily react, If there is an operation problem of wrong installation, the wrong installation problem can be corrected in time. Furthermore, workers can quickly and accurately determine the corresponding fixing portion 410 of the water level switch 400 by checking whether there is a gap on the water level switch 400 to be installed.
  • the design is not limited thereto.
  • the matching structure may also be a plurality of ribs located above the positioning protrusion, and the fool-proof structure may be a second mounting plate located on the mounting base of the first water level switch.
  • the step down sinker is configured as accommodating ribs.
  • the first fixing part 411 and the second fixing part 412 are located on the same side of the water tank 140, and are arranged in parallel. Workers can see at a glance which fixed part 410 has a limiting protrusion, thereby confirming which fixed part 410 is the first fixed part 411, so that the first water level switch 402 can be quickly and accurately installed on the first fixed part 411 .
  • the present design is not limited thereto, and in other embodiments, the first fixing portion and the second fixing portion may also be disposed on opposite sides of the sump.
  • the arc-shaped through groove 415 on the first fixing part 411 and the arc-shaped through groove 415 on the second fixing part 412 are in the form of They are arranged in parallel, so that different arc-shaped through grooves 415 can be formed by one mold slider, thereby simplifying the mold structure of the chassis 100 and reducing the manufacturing cost of the chassis 100 .
  • the height difference between the lower limit position of the float 401 of the second water level switch 403 and the lower limit position of the float 401 of the first water level switch 402 is greater than or equal to 5 mm. It can be understood that if the height difference between the lower limit position of the float 401 of the second water level switch 403 and the lower limit position of the float 401 of the first water level switch 402 is set too small, the accumulated water in the water tank 140 will be caused by external force. When turbulence occurs, it is easy to trigger the second water level switch 403 by mistake, which brings unnecessary troubles to the user.
  • the present application also proposes a chassis assembly for use in air-conditioning equipment.
  • the air-conditioning equipment may be a dehumidifier or an integrated air conditioner, such as a mobile air conditioner.
  • the chassis assembly includes a chassis 100 and a bolt 500.
  • the bolt 500 includes a fixed section 501 and a screw section 505 connected to each other.
  • the fixed section 501 is connected to the chassis.
  • 100 is injection molded, and the peripheral surface of the fixed section 501 is provided with a limiting convex part 502.
  • the limiting convex part 502 has two injection molding surfaces 503 distributed along the axial direction of the bolt 500 and facing away from each other.
  • the chassis 100 is covered on the two injection molding surfaces 503 .
  • the chassis 100 has an upper surface and a lower surface, the screw section 505 protrudes from the upper surface, that is, the upper surface is used for compressor installation, and the screw section 505 is provided with an external thread for screwing with a nut .
  • the chassis 100 is coated on the two injection molding surfaces 503, that is, the injection molding surface 503 on the limiting protrusion 502 close to the screw segment 505 is spaced from the upper surface of the chassis 100, and the injection molding surface 503 on the limiting protrusion 502 away from the screw segment 505 is spaced from the upper surface of the chassis 100.
  • the lower surface of the chassis 100 is spaced apart, that is, the limiting protrusion 502 is entirely covered in the chassis 100 .
  • the fixing section 501 is injection molded with the chassis 100 , that is, the bolt 500 is injection molded together with the chassis 100 as an insert.
  • the chassis 100 can be covered on the limiting convex portion 502 along the bolt.
  • 500 are two injection molding surfaces 503 distributed axially and facing away from each other.
  • the injection-molded chassis 100 completely covers the limiting convex part 502, so that the bolt 500 can be restricted from moving up and down by the limiting convex part 502, and the contact area between the bolt 500 and the chassis 100 is also increased, which can avoid The situation that the bolt 500 loosens and falls off due to the vibration of the compressor greatly improves the installation reliability of the bolt 500 and the chassis 100 .
  • the chassis 100 wraps the position-limiting protrusion 502 as a whole, it avoids the situation that the position-limiting protrusion 502 is exposed, and the chassis 100 can be used to effectively protect the position-limiting protrusion 502 and the fixed section 501 to prevent the position-limiting protrusion Portion 502 is corroded.
  • the limiting protrusion 502 is arranged in a non-rotating shape with respect to the axis of the bolt 500 .
  • the chassis 100 covers the limiting protrusion 502 as a whole, the chassis 100 also covers the side surface of the limiting protrusion 502 located between the two injection molding surfaces 503 .
  • the limiting protrusion 502 is arranged in a non-rotating shape with respect to the axis of the bolt 500, it can prevent the limiting protrusion 502 from rotating around the axis of the bolt 500, that is, when the bolt 500 is subjected to a rotational torque, it can prevent the bolt 500 from rotating on the chassis 100.
  • the limiting protrusion 502 may also be arranged in a ring shape.
  • the specific shape of the limiting protrusion 502 can be various.
  • the limiting protrusion 502 is in the shape of a polygonal column surrounding the fixing section 501 . That is, the outer peripheral contour of the limiting convex portion 502 is polygonal.
  • the limiting convex portion 502 can be in the shape of a triangular column, a quadrangular column, a pentagonal column, or a hexagonal column, etc., so that the limiting convex portion 502
  • the structure is simple, easy to process and form, and can reduce manufacturing difficulty and cost.
  • the limiting protrusion 502 is in the shape of a rectangular column surrounding the fixing section 501 .
  • the limiting convex portion 502 can also be in the shape of an elliptical column surrounding the fixed section 501, that is, the outer peripheral contour of the limiting convex portion 502 is elliptical, so that the structure of the limiting convex portion 502 Simple.
  • the limiting protrusion 502 further includes an annular portion surrounding the fixing section 501 and a protrusion disposed on the annular portion, the annular portion has an injection molding surface 503 , and the protrusion is disposed on the injection molding surface 503 .
  • the limiting protrusion 502 includes an annular portion surrounding the fixing section 501 and a groove recessed on the surface of the annular portion.
  • the chassis assembly further includes a sealant layer 506 , and the sealant layer 506 is provided at the boundary between the screw segment 505 and the chassis 100 .
  • sealant is provided at the boundary between the screw section 505 and the upper surface of the chassis 100 to form a sealant layer 506.
  • the sealant layer 506 can also be sealed by the sealant layer 506, which can prevent water from penetrating into the fixed segment 501 from the gap between the screw segment 505 and the chassis 100 and cause the fixed segment 501 to be corroded, further improving the bolt 500. Installation reliability.
  • the thickness of the sealant layer 506 (refer to the label h in FIG. 19 ) is greater than or equal to 0.5 mm. Such arrangement can ensure that the sealant layer 506 is stably adhered to the boundary between the screw segment 505 and the chassis 100 , reduces the risk of the sealant layer 506 falling off, and ensures a better sealing effect. It should be noted that the sealant layer 506 may be only provided at the corners of the screw section 505 and the chassis 100 , or may be laid on the surface of the chassis 100 in a larger area.
  • the thickness of the sealant layer 506 is the protrusion height of the sealant layer 506 relative to the surface of the chassis, that is, the thickness of the sealant layer 30 is the distance between the side of the sealant layer 506 away from the chassis surface and the surface of the chassis 100 .
  • the peripheral surface of the fixed section 501 is also provided with a plurality of limiting ribs 504 extending along the axial direction of the bolt 500, and the plurality of limiting ribs 504 are located on the fixed section 501. They are distributed at intervals in the circumferential direction, and are all located on a side of the limiting protrusion 502 away from the screw segment 505 .
  • the chassis 100 is also covered by the limiting ribs 504, that is, the chassis 100 can be embedded in the groove formed between two adjacent limiting ribs 504, so
  • the contact area between the fixed section 501 and the chassis 100 is increased, which further improves the connection stability between the bolt 500 and the chassis 100;
  • the bolt 500 does not loosen when subjected to relatively large rotational torque and forces in various directions.
  • the peripheral surface of the fixed section 501 is provided with a limiting sinking groove 507, and the limiting sinking groove 507 is located on the side of the limiting convex part 502 away from the screw segment 505, and is connected with the limiting convex part. 502 interval.
  • the limiting sinker groove 507 and the limiting convex portion 502 are arranged at intervals, when the limiting sinker groove 507 is processed and formed, the interference of the processing tool with the limiting convex portion 502 can be avoided, and the processing and forming can be facilitated.
  • the limiting sinker 507 is in the shape of a ring extending along the circumferential direction of the fixing section 501 . That is, the limiting sinking groove 507 is arranged around the outer periphery of the fixing section 501 . In this way, when the width of the limiting sinker 507 in the axial direction of the bolt 500 is constant, the size of the limiting sinker 507 can be increased.
  • the plastic forming the chassis 100 can be fixed from the
  • the limit sinking groove 507 is embedded around the section 501, so that more parts of the chassis 100 are embedded in the limit sinking groove 507, so that the movement of the bolt 500 relative to the chassis 100 along its axial direction can be better restricted, and the fixed section is further enlarged.
  • the contact area between the 501 and the chassis 100 further reduces the risk of the bolt 500 becoming loose.
  • the limiting rib 504 is set, the limiting rib 504 is broken at the limiting sinker 507 .
  • the limit sinking groove 507 may also be a square groove or a circular groove.
  • At least two limiting sinking grooves 507 are provided on the peripheral surface of the fixing section 501, and the two limiting sinking grooves 507 are located on the side of the limiting protrusion 502 away from the screw segment 505. , and are arranged at intervals in the axial direction of the bolt 500 .
  • Such an increase in the number of limit sinking grooves 507 can make more parts of the chassis 100 embedded in the limit sinking grooves 507, thereby better restricting the movement of the bolt 500 relative to the chassis 100 along its axial direction, and further increasing the fixed section.
  • the contact area between the 501 and the chassis 100 reduces the risk of the bolt 500 becoming loose.
  • two limiting sinking grooves 507 are provided on the peripheral surface of the fixing section 501, and the limiting sinking grooves 507 on the fixing section 501 away from the limiting convex part 502 are separated from the end surface of the fixing section 501 away from the limiting convex part 502. , the limiting sinker 507 on the fixing section 501 close to the limiting convex portion 502 is spaced from the limiting convex portion 502 .
  • the present application also proposes an air conditioner, including the aforementioned chassis assembly.
  • an air conditioner including the aforementioned chassis assembly.
  • this air conditioner adopts all the technical solutions of all the above-mentioned embodiments, it has at least the technical solutions of the above-mentioned embodiments. All the beneficial effects brought about will not be described one by one here.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)

Abstract

Disclosed in the present application are a chassis assembly and an air conditioner. The chassis assembly comprises: a chassis provided with a water collection tank for gathering condensate water; a limiting engaging member connected to the chassis and configured to clamp a water pumping motor; and a mounting member connected to the chassis and provided on the same side of the water collection tank as the limiting engaging member, wherein the mounting member is provided with a plurality of mounting holes, and the mounting holes are configured to be connected to a fastener passing through the water pumping motor.

Description

底盘组件及空调器Chassis components and air conditioners
优先权信息priority information
本申请要求于2021年8月30日申请的、申请号为202122074028.8,以及2021年9月30日申请的、申请号为202122407083.4、202122403622.7和202122409052.2的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent applications filed on August 30, 2021 with the application number 202122074028.8, and the Chinese patent applications filed on September 30, 2021 with the application numbers 202122407083.4, 202122403622.7 and 202122409052.2, the entire contents of which are incorporated by reference in this application.
技术领域technical field
本申请涉及底盘组件的技术领域,特别涉及一种底盘组件和空调器。The present application relates to the technical field of chassis components, in particular to a chassis component and an air conditioner.
背景技术Background technique
目前空调器的打水电机安装方式,主要有以下两种:第一种,先用钣金支架将打水电机固定好,再通过多个螺钉连接钣金支架和供打水电机放置的底盘两者,由此完成打水电机和底盘连接;第二种,先由塑料安装支架将打水电机固定后,再通过多个螺钉连接塑料安装支架和底盘两者,由此完成打水电机和底盘连接。但是上述两种安装方式的拆装均复杂繁琐,不利于控制空调器的生产成本。并且,目前空调器的打水电机在驱动打水叶轮旋转时,首先,底盘上集水槽内的积水受打水叶轮击打会形成四处飞溅的水滴,其次,当积水处于不稳定状态时容易形成激荡的水波,而水波拍打在集水槽的槽壁上容易形成飞溅的水滴。不论是水波激荡导致,还是打水叶轮击打形成的水滴,都容易飞溅到打水电机上,导致打水电机受到水滴入侵而发生损坏。At present, there are two main ways to install the water pumping motor of the air conditioner: the first one is to fix the water pumping motor with a sheet metal bracket, and then connect the sheet metal bracket and the chassis for placing the water pumping motor through multiple screws. The first is to complete the connection between the water pumping motor and the chassis; the second is to fix the water pumping motor with a plastic mounting bracket first, and then connect the plastic mounting bracket and the chassis with multiple screws, thus completing the water pumping motor and the chassis. connect. However, the disassembly and assembly of the above two installation methods are complicated and cumbersome, which is not conducive to controlling the production cost of the air conditioner. Moreover, when the water pumping motor of the current air conditioner drives the water pumping impeller to rotate, firstly, the accumulated water in the sump on the chassis will form splashing water droplets when hit by the water pumping impeller, and secondly, when the accumulated water is in an unstable state It is easy to form turbulent water waves, and it is easy to form splashing water droplets when the water waves beat on the tank wall of the sump. Whether it is caused by the turbulence of the water wave or the water droplets formed by the impact of the water pumping impeller, it is easy to splash on the water pumping motor, causing the water pumping motor to be damaged by the invasion of water droplets.
现有空调器会在底盘上设置集水槽,然后将室内机运行时产生的冷凝水引入集水槽内而加以利用,并安装有水位开关以检测集水槽内积水的水位,以避免积水过多而漫出集水槽的问题。目前水位开关的浮子容易与集水槽壁发生干涉,而出现功能异常的问题,例如当空调器搬运或安装过程中出现底盘的晃动,导致浮子跟随底盘一起晃动而卡滞于集水槽壁上,从而使浮子无法正常工作,进而引发水位开关功能失效的问题。In the existing air conditioner, a water collecting tank is installed on the chassis, and then the condensed water generated during the operation of the indoor unit is introduced into the water collecting tank for utilization, and a water level switch is installed to detect the water level of the water in the water collecting tank, so as to avoid excessive water accumulation. The problem of too many and overflowing sumps. At present, the float of the water level switch easily interferes with the wall of the sump, and there are problems with abnormal functions. Make the float unable to work normally, and then cause the problem that the function of the water level switch fails.
申请内容application content
本申请的一个目的是提供一种底盘组件,旨在简化打水电机固定到底盘时的安装工艺。An object of the present application is to provide a chassis assembly, aiming at simplifying the installation process when the water pumping motor is fixed to the chassis.
本申请的另一个目的是提供一种底盘组件,旨在提高底盘对打水电机的防护作用、降低第一水位开关出现功能失效的风险,或者提升螺栓与底盘安装可靠性。Another object of the present application is to provide a chassis assembly, which aims to improve the protection of the chassis to the pumping motor, reduce the risk of functional failure of the first water level switch, or improve the installation reliability of the bolts and the chassis.
为实现上述简化打水电机固定到底盘时的安装工艺以及提高底盘对打水电机的防护作用,本申请提出的底盘组件包括:In order to realize the above-mentioned simplification of the installation process when the water pumping motor is fixed to the chassis and improve the protective effect of the chassis on the water pumping motor, the chassis components proposed in this application include:
底盘,设有用以聚集冷凝水的集水槽;Chassis, provided with a sump for collecting condensed water;
限位卡合件,连接于所述底盘,且用以卡固打水电机;以及a limit snapping piece, connected to the chassis, and used to fasten the water pumping motor; and
安装件,连接于所述底盘,且与所述限位卡合件设于所述集水槽的同一侧,所述安装件设有若干个安装孔,所述安装孔用以与穿设打水电机的紧固件连接。The mounting part is connected to the chassis, and is arranged on the same side of the sump as the limit snapping part. Machine fastener connection.
在一实施例中,所述限位卡合件包括卡合板、及分设于所述卡合板的相对两侧的两限位板,所述限位板用以抵接打水电机,所述卡合板的靠近所述限位板的一侧设有用以卡固打水电机的卡合凸部,所述卡合凸部、卡合板、及两限位板共同限定出用以抵接限定打水电机的限位槽。In one embodiment, the limiting engaging member includes an engaging plate and two limiting plates respectively disposed on opposite sides of the engaging plate, the limiting plates are used to abut against the water pumping motor, and the engaging plate One side of the plywood close to the limiting plate is provided with a locking protrusion for fastening the water pumping motor, and the locking protrusion, the locking plate, and the two limiting plates together define a joint for abutting against and limiting the water pumping motor. The limit slot of the machine.
在一实施例中,所述卡合凸部设有朝向所述限位槽的限位面、及背离所述限位槽的第一导向斜面,在远离所述卡合板的方向上,所述第一导向斜面沿靠近所述底盘的方向倾斜延伸设置。In one embodiment, the engaging protrusion is provided with a limiting surface facing the limiting groove, and a first guide inclined surface away from the limiting groove, and in the direction away from the engaging plate, the The first guiding slope extends obliquely along a direction close to the chassis.
在一实施例中,所述限位板的背离所述底盘的一端设有第二导向斜面,在朝向所述限位槽的方向上,所述第二导向斜面沿靠近所述底盘的方向倾斜延伸设置。In one embodiment, the end of the limiting plate facing away from the chassis is provided with a second guiding slope, and in the direction toward the limiting groove, the second guiding slope is inclined in a direction close to the chassis Extended settings.
在一实施例中,所述卡合凸部设于所述限位板的上方。In one embodiment, the engaging protrusion is disposed above the limiting plate.
在一实施例中,所述卡合凸部连接有用以供用户按压操作的按压部。In one embodiment, the engaging convex part is connected with a pressing part for the user to press and operate.
在一实施例中,所述安装孔的延伸方向与两所述限位板的分布方向呈相并行设置。In one embodiment, the extending direction of the installation holes is parallel to the distribution direction of the two limiting plates.
在一实施例中,所述安装孔设有至少两个,至少两所述安装孔沿上下方向间隔分布。In one embodiment, there are at least two installation holes, and at least two installation holes are arranged at intervals along the vertical direction.
在一实施例中,所述底盘组件还包括连接所述底盘、安装件、及限位卡合件的挡水板,所述挡水板、限位卡合件、及安装件共同限定出用以收纳打水电机的收纳腔。In one embodiment, the chassis assembly further includes a water baffle connected to the chassis, the mounting piece, and the limiting fastener, and the water baffle, the limiting fastener, and the mounting piece jointly define a To accommodate the storage cavity of the pumping motor.
在一实施例中,所述底盘组件还包括连接于所述底盘的支撑件,所述支撑件用以承托打水电机,以使打水电机与所述底盘之间形成有间隙。In one embodiment, the chassis assembly further includes a support connected to the chassis, and the support is used to support the water pumping motor so that a gap is formed between the water pumping motor and the chassis.
在一实施例中,所述打水电机包括位于所述集水槽的外侧的电机、及驱动连接于所述电机的转轴,所述集水槽的槽壁设有用以供所述转轴活动穿设的避让口,所述挡水件连接于所述转轴,且对应所述避让口设置。In one embodiment, the water pumping motor includes a motor located outside the water collection tank, and a rotating shaft drivingly connected to the motor. As for the avoidance opening, the water blocking member is connected to the rotating shaft and arranged corresponding to the avoidance opening.
在一实施例中,所述挡水件与所述避让口之间的距离至少是1.5毫米。In one embodiment, the distance between the water blocking member and the escape opening is at least 1.5 mm.
在一实施例中,所述挡水件位于所述避让口的远离所述电机的一侧。In an embodiment, the water blocking member is located on a side of the avoidance port away from the motor.
在一实施例中,所述集水槽的槽壁还设有用以供所述转轴活动穿设的避让槽,所述避让槽沿所述转 轴的轴向延伸设置,所述避让槽具有靠近所述电机的第一槽壁,所述避让口位于所述第一槽壁,所述挡水件位于所述避让槽内。In one embodiment, the groove wall of the water collection tank is further provided with an escape groove for the rotating shaft to move through, the avoidance groove extends along the axial direction of the rotating shaft, and the avoidance groove has a The first groove wall of the motor, the avoidance opening is located on the first groove wall, and the water blocking member is located in the avoidance groove.
在一实施例中,所述第一槽壁的边缘与所述避让口之间的距离至少是3.5毫米。In one embodiment, the distance between the edge of the first groove wall and the escape opening is at least 3.5 mm.
在一实施例中,在沿远离所述避让口的方向上,所述避让槽的等效直径呈逐渐增大设置。In one embodiment, the equivalent diameter of the avoidance groove increases gradually along the direction away from the avoidance port.
在一实施例中,所述避让口设有朝上的缺口,所述避让槽设有朝上的开口,所述开口与所述缺口相连通。In one embodiment, the escape opening is provided with an upward notch, and the escape groove is provided with an upward opening, and the opening communicates with the notch.
在一实施例中,所述挡水件为套设于所述转轴上的挡水环;和/或所述挡水件为弹性材质。In one embodiment, the water retaining member is a water retaining ring sheathed on the rotating shaft; and/or the water retaining member is made of elastic material.
在一实施例中,以垂直于所述转轴的轴线的平面作为参考平面,所述挡水件的外轮廓在所述参考平面上的投影,至少部分位于所述避让口在所述参考平面上的投影的外侧。In one embodiment, a plane perpendicular to the axis of the rotating shaft is used as a reference plane, and the projection of the outer contour of the water retaining member on the reference plane is at least partially located on the reference plane of the escape port outside of the projection.
为了实现降低第一水位开关出现功能失效的风险,本申请还提出一种底盘组件,其中,所述底盘组件包括:In order to reduce the risk of functional failure of the first water level switch, the present application also proposes a chassis assembly, wherein the chassis assembly includes:
底盘,设有容水槽;以及a chassis having a water tank; and
水位开关,设于所述容水槽内,并包括用以跟随所述容水槽内的水面上下浮动的浮子;The water level switch is set in the water tank and includes a float for following the water surface in the water tank;
所述浮子的外边缘与所述容水槽的槽侧壁之间的最短距离大于或等于7毫米;和/或,所述浮子的下限位置与所述容水槽的底壁之间的距离大于或等于6毫米。The shortest distance between the outer edge of the float and the tank side wall of the water tank is greater than or equal to 7 millimeters; and/or, the distance between the lower limit position of the float and the bottom wall of the water tank is greater than or equal to equal to 6 mm.
在一实施例中,所述容水槽的底壁对应所述水位开关的下端设有积淤沉槽。In one embodiment, the bottom wall of the water holding tank is provided with a sedimentation tank corresponding to the lower end of the water level switch.
在一实施例中,所述积淤沉槽的槽深范围为2毫米至3毫米。In one embodiment, the depth of the sedimentation tank ranges from 2 mm to 3 mm.
在一实施例中,所述底盘朝上延伸有固定部,所述水位开关安装于所述固定部。In one embodiment, a fixed portion extends upward from the chassis, and the water level switch is installed on the fixed portion.
在一实施例中,所述水位开关还包括供所述浮子安装的安装座,所述固定部具有朝向所述浮子的第一侧面,所述第一侧面设有定位凸部,所述安装座设有与所述定位凸部相配合的定位孔。In one embodiment, the water level switch further includes a mounting seat for the float to be mounted on, the fixing part has a first side facing the float, the first side is provided with a positioning protrusion, and the mounting seat A positioning hole matched with the positioning protrusion is provided.
在一实施例中,所述安装座包括呈相交设置的第一安装板和第二安装板,所述浮子安装于所述第一安装板,所述定位孔设于所述第二安装板,所述第二安装板的侧边缘朝向所述固定部延伸有第一翻边,所述第一翻边与所述第二安装板共同限定出用以卡置所述固定部的卡槽。In one embodiment, the mounting seat includes a first mounting plate and a second mounting plate intersecting, the float is mounted on the first mounting plate, the positioning hole is provided on the second mounting plate, A side edge of the second mounting plate extends toward the fixing portion with a first flange, and the first flange and the second mounting plate jointly define a slot for locking the fixing portion.
在一实施例中,所述定位凸部的外周设有弧形通槽。In one embodiment, an arc-shaped through groove is provided on the outer periphery of the positioning protrusion.
在一实施例中,所述水位开关包括用以检测所述容水槽内的不同水位的第一水位开关和第二水位开关,所述固定部包括分别供所述第一水位开关、第二水位开关安装的第一固定部和第二固定部,所述第一水位开关设有防呆结构,所述第一固定部设有与所述防呆结构相匹配的配合结构。In one embodiment, the water level switch includes a first water level switch and a second water level switch for detecting different water levels in the water holding tank, and the fixed part includes The first fixing part and the second fixing part where the switch is installed, the first water level switch is provided with a fool-proof structure, and the first fixing part is provided with a matching structure matching the fool-proof structure.
在一实施例中,所述配合结构为设于所述第一侧面的限位凸部,所述防呆结构为能够供所述限位凸部插入的让位缺口。In one embodiment, the matching structure is a limiting protrusion provided on the first side surface, and the fool-proof structure is a relief notch capable of inserting the limiting protrusion.
在一实施例中,所述第一固定部与所述第二固定部位于所述容水槽的同一侧,且呈相并行设置。In one embodiment, the first fixing part and the second fixing part are located on the same side of the water holding tank and are arranged parallel to each other.
为了实现提升螺栓与底盘安装可靠性,本申请还提出一种底盘组件,包括:In order to realize the installation reliability of the lifting bolt and the chassis, the application also proposes a chassis assembly, including:
底盘;以及chassis; and
螺栓,包括相连接的固定段和螺杆段,所述固定段与所述底盘注塑成型,所述固定段的周面设有限位凸部,所述限位凸部具有沿所述螺栓的轴向分布且相互背离的两个注塑表面,所述底盘包覆于两个所述注塑表面。The bolt includes a fixed section connected with a screw section, the fixed section is injection-molded with the chassis, the peripheral surface of the fixed section is provided with a limiting protrusion, and the limiting protrusion has a shape along the axial direction of the bolt. Two injection molding surfaces are distributed and away from each other, and the chassis covers the two injection molding surfaces.
在一实施例中,所述限位凸部关于所述螺栓的轴线呈非回转体状设置。In one embodiment, the limiting protrusion is arranged in a shape of a non-rotating body with respect to the axis of the bolt.
在一实施例中,所述限位凸部呈环绕所述固定段的多边形柱状;或者,所述限位凸部呈环绕所述固定段的椭圆柱状。In one embodiment, the limiting protrusion is in the shape of a polygonal column surrounding the fixing section; alternatively, the limiting protrusion is in the shape of an elliptical column surrounding the fixing section.
在一实施例中,所述底盘组件还包括密封胶层,所述密封胶层设于所述螺杆段与所述底盘的分界处。In one embodiment, the chassis assembly further includes a sealant layer, and the sealant layer is provided at the boundary between the screw segment and the chassis.
在一实施例中,所述密封胶层的厚度大于或等于0.5mm。In one embodiment, the thickness of the sealant layer is greater than or equal to 0.5mm.
在一实施例中,所述固定段的周面还设有均沿所述螺栓的轴向延伸的多个限位凸筋,多个所述限位凸筋在所述固定段的周向上间隔分布,且均位于所述限位凸部远离所述螺杆段的一侧。In one embodiment, the peripheral surface of the fixing section is further provided with a plurality of limiting ribs extending along the axial direction of the bolt, and the plurality of limiting ribs are spaced apart in the circumferential direction of the fixing section. distributed, and are all located on the side of the limiting protrusion away from the screw segment.
在一实施例中,所述固定段的周面还设有限位沉槽,所述限位沉槽位于所述限位凸部远离所述螺杆段的一侧,并与所述限位凸部间隔。In one embodiment, the circumferential surface of the fixed section is further provided with a limiting sinker, the limiting sinking is located on the side of the limiting protrusion away from the screw segment, and is connected with the limiting protrusion interval.
在一实施例中,所述限位沉槽呈沿所述固定段的周向延伸的环状。In one embodiment, the limit sinking groove is in the shape of a ring extending along the circumference of the fixing section.
在一实施例中,所述固定段的周面设有至少两个所述限位沉槽,两个所述限位沉槽均位于所述限位凸部远离所述螺杆段的一侧,并在所述螺栓的轴向上间隔设置。In one embodiment, at least two limiting sinking grooves are provided on the peripheral surface of the fixing section, and the two limiting sinking grooves are located on the side of the limiting protrusion away from the screw segment, and arranged at intervals in the axial direction of the bolts.
本申请技术方案只用了两个安装步骤即可完成打水电机与底盘之间的安装固定,显著简化打水电机固定到底盘时的安装工艺,进而提高打水电机的装配效率,降低打水电机的装配成本,进而降低空调器的生产成本。其次,本申请技术方案直接利用打水电机本身结构卡固到限位卡合件,以及让紧固件穿设以固定在安装件上,相较于现有技术中的打水电机需要先与钣金支架或塑料安装支架固定的技术方案,至少节省了钣金支架或塑料安装支架,同时简化了安装结构,进而降低空调器的生产成本。再者,限位卡合件对打水电机起到的安装固定作用,可以顶替原先至少一个紧固件的安装固定作用,从而能够降低 紧固件的使用量,不仅能够节省紧固件的使用成本,进而降低空调器的生产成本,还能够降低空调器的整体重量。另外,限位卡合件起到预装配作用,便于工人操作打水电机与安装孔的对位,从而提高装配效率,降低打水电机的装配成本,进而降低空调器的生产成本。The technical solution of the present application only needs two installation steps to complete the installation and fixation between the water pumping motor and the chassis, which significantly simplifies the installation process when the water pumping motor is fixed to the chassis, thereby improving the assembly efficiency of the water pumping motor and reducing the water pumping power. The assembly cost of the air conditioner, thereby reducing the production cost of the air conditioner. Secondly, the technical solution of the present application directly utilizes the structure of the pumping motor itself to be fastened to the limit clip, and allows the fastener to be threaded to be fixed on the mounting part. Compared with the pumping motor in the prior art, it needs to be connected with The technical solution for fixing the sheet metal bracket or the plastic mounting bracket at least saves the sheet metal bracket or the plastic mounting bracket, and simplifies the installation structure, thereby reducing the production cost of the air conditioner. Furthermore, the installation and fixation effect of the limit snap-fitting on the pumping motor can replace the original installation and fixation of at least one fastener, thereby reducing the amount of fasteners used and not only saving the use of fasteners Cost, thereby reducing the production cost of the air conditioner, and can also reduce the overall weight of the air conditioner. In addition, the position-limiting engaging parts play a role of pre-assembly, which is convenient for workers to operate the alignment between the water pump motor and the installation hole, thereby improving assembly efficiency, reducing the assembly cost of the water pump motor, and further reducing the production cost of the air conditioner.
利用对应避让口设置的挡水板,能够将由集水槽内飞溅而来的水滴阻拦下来,从而降低水滴经由避让口飞溅到电机上的概率,进而降低电机受飞水入侵而损坏的风险。具体的,打水电机的转轴穿过避让口而伸入到集水槽内,以驱动位于集水槽内的打水叶轮进行打水作业。当打水叶轮击打集水槽内的积水时,不仅会形成四处飞溅的水滴,还会让积水形成激荡的水波。而当水波拍打在避让口的边缘时,积水可能会漫过避让口而飘向电机。不论是飞溅的水滴还是漫过避让口的水,都可能会对打水电机造成不必要的损坏,而利用挡水板能够有效地将水阻拦在挡水板的远离电机的一侧,从而对电机起到防护作用。The water baffle set corresponding to the avoidance opening can block the water droplets splashed from the water collection tank, thereby reducing the probability of water droplets splashing on the motor through the avoidance opening, thereby reducing the risk of damage to the motor due to flying water intrusion. Specifically, the rotating shaft of the water-feeding motor extends into the sump through the avoidance opening, so as to drive the water-feeding impeller located in the sump to carry out the water-feeding operation. When the water pumping impeller hits the accumulated water in the sump, it will not only form splashing water droplets, but also make the accumulated water form turbulent water waves. And when the water waves hit the edge of the escape opening, the accumulated water may overflow over the avoidance opening and float towards the motor. Whether it is splashed water droplets or water overflowing the avoidance port, it may cause unnecessary damage to the water pumping motor, and the use of the water baffle can effectively block the water on the side of the water baffle away from the motor, thereby The motor plays a protective role.
通过限定浮子与集水槽的槽侧壁、及底壁之间的最小安全间隙,使水位开关即使出现异常状况,浮子也不容易与集水槽的槽侧壁或底壁发生干涉,而引发浮子无法正常工作的问题,进而降第一水位开关在异常状况下功能失效的风险。可以理解的,空调器从出厂到安装使用的过程中包括但不限于仓储运输、道路运输、及安装固定这些环节,而空调器可能会在这些环节中出现异常晃动的状况,导致打水开关的浮子出现异常位置偏移的问题,从而引发浮子与集水槽的槽侧壁或底壁发生摩擦干涉,导致浮子停滞在异常位置状态而无法恢复,进而导致浮子无法正常工作的问题。并且水位开关通常处于空调室外机内,不容易查看到其是否处于正常位置状态,也即,不容易及时发现水位开关功能失效的问题。所以需要限定浮子与与集水槽的槽侧壁、及底壁之间的最小安全间隙,以保证水位开关即使遇到异常状况仍能正常工作,进而降第一水位开关功能失效的风险。By limiting the minimum safety gap between the float and the side wall and bottom wall of the sump, even if the water level switch is abnormal, the float will not easily interfere with the side wall or bottom wall of the sump, causing the float to fail. The problem of normal operation, thereby reducing the risk of failure of the function of the first water level switch under abnormal conditions. It is understandable that the process from the factory to the installation and use of the air conditioner includes but is not limited to warehousing and transportation, road transportation, and installation and fixing, and the air conditioner may shake abnormally during these links, resulting in failure of the water switch. Abnormal position deviation of the float causes frictional interference between the float and the side wall or bottom wall of the sump, causing the float to stagnate in the abnormal position and cannot be recovered, which in turn leads to the problem that the float cannot work normally. Moreover, the water level switch is usually located in the outdoor unit of the air conditioner, and it is not easy to check whether it is in a normal position, that is, it is not easy to find out the failure of the water level switch in time. Therefore, it is necessary to limit the minimum safety gap between the float and the tank side wall and the bottom wall of the sump to ensure that the water level switch can still work normally even if it encounters abnormal conditions, thereby reducing the risk of failure of the first water level switch.
通过将在螺栓的固定段的周面设有限位凸部,再将固定段与底盘注塑成型时,可以使得底盘包覆于限位凸部上沿螺栓的轴向分布且相互背离的两个注塑表面。如此相当于注塑成型的底盘将限位凸部整体包覆在内,从而可以通过限位凸部限制螺栓上下运动,而且也增大了螺栓与底盘的接触面积,能够避免因压缩机振动而导致螺栓松动脱落的情况,极大提升了螺栓与底盘安装可靠性。而且底盘将限位凸部整体包覆在内时,避免了限位凸部显露在外的情况,可以利用底盘对限位凸部和固定段进行有效防护,防止限位凸部被腐蚀。By setting the limit protrusion on the peripheral surface of the fixed section of the bolt, when the fixed section and the chassis are injection-molded, the chassis can be covered on the two injection molded parts that are distributed along the axial direction of the bolt and deviate from each other on the limit protrusion. surface. In this way, the injection-molded chassis covers the limiting convex part as a whole, so that the bolt can be restricted from moving up and down by the limiting convex part, and the contact area between the bolt and the chassis is also increased, which can avoid the vibration caused by the compressor. The bolts are loose and fall off, which greatly improves the installation reliability of the bolts and the chassis. Moreover, when the chassis completely covers the position-limiting protrusion, the situation that the position-limiting protrusion is exposed outside can be avoided, and the chassis can be used to effectively protect the position-limiting protrusion and the fixed section to prevent the position-limiting protrusion from being corroded.
附图说明Description of drawings
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present application, and those skilled in the art can also obtain other drawings according to the structures shown in these drawings without creative effort.
图1为本申请底盘组件一实施例的第一结构示意图;FIG. 1 is a first structural schematic diagram of an embodiment of the chassis assembly of the present application;
图2为图1中底盘组件在A处的局部放大图;Fig. 2 is a partial enlarged view of the chassis assembly at A in Fig. 1;
图3为图2中底盘组件在B处的局部放大图;Fig. 3 is a partial enlarged view of the chassis assembly at B in Fig. 2;
图4为图1中底盘组件的第二结构示意图;Fig. 4 is a second structural schematic diagram of the chassis assembly in Fig. 1;
图5为图4中底盘组件在C处的局部放大图;Fig. 5 is a partial enlarged view of the chassis assembly at C in Fig. 4;
图6为图5中底盘组件在D处的局部放大图;Fig. 6 is a partial enlarged view of the chassis assembly at D in Fig. 5;
图7为图4中打水电机的结构示意图;Fig. 7 is a schematic structural view of the pumping motor in Fig. 4;
图8为图4中底盘组件的第三结构示意图;Fig. 8 is a third structural schematic diagram of the chassis assembly in Fig. 4;
图9为图8中底盘的结构示意图;Fig. 9 is a structural schematic diagram of the chassis in Fig. 8;
图10为图9中底盘在E处的局部放大图;Figure 10 is a partial enlarged view of the chassis at E in Figure 9;
图11为图1中本申请底盘组件另一实施例的结构示意图;Fig. 11 is a schematic structural view of another embodiment of the chassis assembly of the present application in Fig. 1;
图12为图11中底盘组件的另一结构示意图;Fig. 12 is another structural schematic diagram of the chassis assembly in Fig. 11;
图13为图12中第一水位开关(水位开关)的结构示意图;Fig. 13 is a schematic structural view of the first water level switch (water level switch) in Fig. 12;
图14为图11中底盘的结构示意图;Fig. 14 is a schematic structural view of the chassis in Fig. 11;
图15为图14中底盘在F处的局部放大图;Figure 15 is a partial enlarged view of the chassis at F in Figure 14;
图16为本申请底盘组件再一实施例的结构示意图;Fig. 16 is a schematic structural diagram of another embodiment of the chassis assembly of the present application;
图17为图19中底盘组件在X-X处的剖视图;Figure 17 is a cross-sectional view of the chassis assembly at X-X in Figure 19;
图18为图17中底盘组件在G处的局部放大图;Figure 18 is a partial enlarged view of the chassis assembly at G in Figure 17;
图19为图17中螺栓的结构示意图;Fig. 19 is a schematic structural view of the bolt in Fig. 17;
图20为图19中螺栓在J处的局部放大图;Figure 20 is a partial enlarged view of the bolt at J in Figure 19;
图21为图19中螺栓的另一结构示意图。Fig. 21 is another structural schematic diagram of the bolt in Fig. 19 .
附图标号说明:Explanation of reference numbers:
标号label 名称 name 标号label 名称name
100100 底盘 chassis 204204 电机 motor
101101 集水槽 Sump 205205 转轴shaft
102102 收纳腔 storage cavity 206206 挡水件 water retaining piece
103103 避让口 Avoidance 300300 打水叶轮 water impeller
104104 避让槽 avoidance slot 400400 水位开关 water level switch
105105 第一槽壁 first wall 401401 浮子 float
106106 第二槽壁 second wall 402402 第一水位开关first water level switch
107107 开口to open 403403 第二水位开关Second water level switch
108108 缺口 gap 404404 防呆结构Fool-proof structure
109109 导向倒角 guide chamfer 410410 固定部 fixed part
110110 限位卡合件 Limit snap 411411 第一固定部first fixed part
111111 限位槽 Limit slot 412412 第二固定部second fixed part
112112 卡合板 Clipboard 413413 第一侧面 first side
113113 限位板 limit plate 414414 定位凸部Locating convex part
114114 卡合凸部Engagement convex part 415415 弧形通槽 Arc slot
115115 限位面 limit surface 416416 配合结构 Matching structure
116116 第一导向斜面 first guide slope 420420 安装座 mount
117117 第二导向斜面 second guide slope 421421 定位孔 positioning hole
118118 按压部pressing part 422422 第一安装板first mounting plate
120120 安装件Mount 423423 第二安装板 Second mounting plate
121121 安装孔Mounting holes 424424 第一翻边 first flanging
131131 挡水板 water flap 425425 卡槽 card slot
132132 支撑件supporting item 426426 第二翻边 second flanging
140140 容水槽 sink 500500 螺栓 bolt
150150 让位槽壁give way to the wall 501501 固定段fixed segment
151151 第一加强翻边The first reinforcement flange 502502 限位凸部Limiting protrusion
152152 第二加强翻边The second reinforcement flange 503503 注塑表面 Injection surface
200200 打水电机 water motor 504504 限位凸筋 Limit rib
201201 壳体 case 505505 螺杆段 screw section
202202 卡固件 card firmware 506506 密封胶层 sealant layer
203203 安装过孔Installation via 507507 限位沉槽limit sink
本申请目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。The realization, functional features and advantages of the present application will be further described in conjunction with the embodiments and with reference to the accompanying drawings.
具体实施方式Detailed ways
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请的一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present application with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of them. Based on the embodiments in this application, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of this application.
需要说明,若本申请实施例中有涉及方向性指示(诸如上、下、左、右、前、后……),则该方向性指示仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that if there are directional indications (such as up, down, left, right, front, back...) in the embodiment of the present application, the directional indications are only used to explain the position in a certain posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
另外,若本申请实施例中有涉及“第一”、“第二”等的描述,则该“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,全文中出现的“和/或”的含义,包括三个并列的方案,以“A和/或B”为例,包括A方案、或B方案、或A和B同时满足的方案。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本申请要求的保护范围之内。In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present application, the descriptions of "first", "second", etc. are only for descriptive purposes, and cannot be interpreted as indications or hints Its relative importance or implicitly indicates the number of technical features indicated. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In addition, the meaning of "and/or" appearing in the whole text includes three parallel schemes, taking "A and/or B" as an example, including scheme A, scheme B, or schemes that both A and B satisfy. In addition, the technical solutions of the various embodiments can be combined with each other, but it must be based on the realization of those skilled in the art. When the combination of technical solutions is contradictory or cannot be realized, it should be considered that the combination of technical solutions does not exist , nor within the scope of protection required by the present application.
目前空调器的打水电机安装方式,主要有以下两种:第一种,先用钣金支架将打水电机固定好,再通过多个螺钉连接钣金支架和供打水电机放置的底盘两者,由此完成打水电机和底盘连接;第二种,先由塑料安装支架将打水电机固定后,再通过多个螺钉连接塑料安装支架和底盘两者,由此完成打水电机和底盘连接。但是上述两种安装方式的拆装均复杂繁琐,不利于控制空调器的生产成本。At present, there are two main ways to install the water pumping motor of the air conditioner: the first one is to fix the water pumping motor with a sheet metal bracket, and then connect the sheet metal bracket and the chassis for placing the water pumping motor through multiple screws. The first is to complete the connection between the water pumping motor and the chassis; the second is to fix the water pumping motor with a plastic mounting bracket first, and then connect the plastic mounting bracket and the chassis with multiple screws, thus completing the water pumping motor and the chassis. connect. However, the disassembly and assembly of the above two installation methods are complicated and cumbersome, which is not conducive to controlling the production cost of the air conditioner.
另外,目前空调器的打水电机在驱动打水叶轮旋转时,首先,底盘上集水槽内的水受打水叶轮击打会形成四处飞溅的水滴,其次,当积水处于不稳定状态时容易形成激荡的水波,而水波拍打在集水槽的槽壁上容易形成飞溅的水滴。不论是水波激荡导致的,还是打水叶轮击打形成的水滴,都容易飞溅到打水电机上,导致打水电机受到水滴入侵而发生损坏。In addition, when the water pumping motor of the current air conditioner drives the water pumping impeller to rotate, firstly, the water in the sump on the chassis will form splashing water droplets when hit by the water pumping impeller, and secondly, when the accumulated water is in an unstable state, it is easy to A turbulent water wave is formed, and the water wave beats on the tank wall of the sump to easily form splashing water droplets. Whether it is caused by the turbulence of the water wave or the water droplets formed by the impact of the water pumping impeller, it is easy to splash on the water pumping motor, causing the water pumping motor to be damaged by the invasion of water droplets.
鉴于此,本申请提出了一种底盘组件,参照图1至图4,在本申请一实施例中,该底盘组件包括:In view of this, the application proposes a chassis assembly, referring to Figures 1 to 4, in an embodiment of the application, the chassis assembly includes:
底盘100,设有用以聚集冷凝水的集水槽101;The chassis 100 is provided with a sump 101 for collecting condensed water;
限位卡合件110,连接于底盘100,且用以卡固打水电机200;以及The limiting engaging part 110 is connected to the chassis 100 and is used to fasten the water pumping motor 200; and
安装件120,连接于底盘100,且与限位卡合件110设于集水槽101的同一侧,安装件120设有若干个安装孔121,安装孔121用以与穿设打水电机200的紧固件连接。The mounting part 120 is connected to the chassis 100, and is arranged on the same side of the sump 101 as the limit snapping part 110. Fastener connection.
本申请的技术方案中,先利用限位卡合件110对打水电机200进行预装配,再利用紧固件穿设打水电机200而与安装件120连接以完成最终装配。具体地,生产线上工人或售后维修工人在安装打水电机200时,先将打水电机200直接卡合到限位卡合件110上,使打水电机200与底盘100有初步的安装关系,再使紧固件穿设打水电机200后连接到安装件120上的安装孔121,只需要这两个步骤即可完成打水电机200与底盘100之间的安装紧固。而相应的,生产线上工人或售后维修工人想要拆卸打水电机200时,只需要先拆卸掉紧固件,再让打水电机200脱开限位卡合件110的卡固关系即可。本申请技术方案只用了两个安装步骤即可完成打水电机200与底盘100之间的安装固定,显著简化打水电机200固定到底盘100时的安装工艺,进而提高打水电机200的装配效率,降低打水电机200的装配成本,进而降低空调器的生产成本。其次,本申请技术方案直接利用打水电机200本身结构卡固到限位卡合件110,以及让紧固件穿设以固定在安装件120上,相较于现有技术中的打水电机200需要先与钣金支架或塑料安装支架固定的技术方案,至少节省了钣金支架或塑料安装支架,同时简化了安装结构,进而降低空调器的生产成本。再者,限位卡合件110对打水电机200起到的安装固定作用,可以顶替原先至少一个紧固件的安装固定作用,从而能够降低紧固件的使用量,不仅能够节省紧固件的使用成本,进而降低空调器的生产成本,还能够降低空调器的整体重量。另外,限位卡合件110起到预装配作用,便于工人操作打水电机200与安装孔121的对位,从而提高装配效率,降低打水电机200的装配成本,进而降低空调器的生产成本。In the technical solution of the present application, the water pumping motor 200 is pre-assembled by using the stopper 110 first, and then the water pumping motor 200 is pierced by fasteners to be connected with the installation part 120 to complete the final assembly. Specifically, when workers on the production line or after-sales maintenance workers install the water pumping motor 200, they first snap the water pumping motor 200 directly onto the limit engaging member 110, so that the water pumping motor 200 and the chassis 100 have a preliminary installation relationship. Then make the fastener pass through the water pumping motor 200 and connect to the mounting hole 121 on the mounting part 120 . Only these two steps are needed to complete the installation and fastening between the water pumping motor 200 and the chassis 100 . Correspondingly, when workers on the production line or after-sales maintenance workers want to disassemble the water pumping motor 200, they only need to dismantle the fasteners first, and then let the water pumping motor 200 disengage the fastening relationship of the limiting fastener 110. The technical solution of the present application only needs two installation steps to complete the installation and fixation between the water pumping motor 200 and the chassis 100, which significantly simplifies the installation process when the water pumping motor 200 is fixed to the chassis 100, thereby improving the assembly of the water pumping motor 200 efficiency, reduce the assembly cost of the water pumping motor 200, and then reduce the production cost of the air conditioner. Secondly, the technical solution of the present application directly utilizes the structure of the water pumping motor 200 itself to be fastened to the limit engaging member 110, and the fastener is passed through to be fixed on the mounting part 120. Compared with the water pumping motor in the prior art 200 needs to be fixed with the sheet metal bracket or the technical solution of the plastic installation bracket first, which at least saves the sheet metal bracket or the plastic installation bracket, and simplifies the installation structure at the same time, thereby reducing the production cost of the air conditioner. Furthermore, the installation and fixation effect of the limiting engaging member 110 on the water pumping motor 200 can replace the original installation and fixation function of at least one fastener, thereby reducing the amount of fasteners used, not only saving fasteners The use cost of the air conditioner, thereby reducing the production cost of the air conditioner, can also reduce the overall weight of the air conditioner. In addition, the stopper 110 serves as a pre-assembly function, which is convenient for workers to align the water pump motor 200 with the installation hole 121, thereby improving assembly efficiency, reducing the assembly cost of the water pump motor 200, and reducing the production of the air conditioner. cost.
参照图2和图3,在一实施例中,限位卡合件110包括卡合板112、及分设于卡合板112的相对两侧的两限位板113,限位板113用以抵接打水电机200,卡合板112的靠近限位板113的一侧设有用以卡固打水电机200的卡合凸部114,卡合凸部114、卡合板112、及两限位板113共同限定出用以抵接限定打水电机200的限位槽111。先利用卡合板112及其上的卡合凸部114抵接限定住打水电机200以使其不会沿装配方向脱出,再利用两个限位板113共同抵接限定打水电机200以使其不会沿与装配方向相垂直的方向发送位置偏移,从而起到预装配的作用,以使打水电机200卡置在限位槽111内时的位置状态,与最终装配后的位置状态趋于一致。另外,限位槽111通过限定打水电机200至少两个方向上的位置偏移,能够有效改善打水电机200运行时所产生的震动噪音问题。Referring to Fig. 2 and Fig. 3, in one embodiment, the limiting clip 110 includes a clipping plate 112, and two limiting plates 113 respectively arranged on opposite sides of the clipping plate 112, the limiting plates 113 are used to abut against the punching For the water motor 200, the side of the engaging plate 112 close to the limiting plate 113 is provided with an engaging convex portion 114 for clamping and fixing the water motor 200, and the engaging convex portion 114, the engaging plate 112, and the two limiting plates 113 are jointly defined There is a limit slot 111 for abutting against and defining the water pumping motor 200 . First, utilize the engagement plate 112 and the engagement protrusion 114 on it to abut against and limit the water pumping motor 200 so that it will not come out along the assembly direction, and then use the two limiting plates 113 to abut together to limit the water pumping motor 200 so that It will not send position offset along the direction perpendicular to the assembly direction, so as to play the role of pre-assembly, so that the position state of the pumping motor 200 when it is clamped in the limit slot 111 is different from the position after final assembly. The status tends to be consistent. In addition, the limiting groove 111 can effectively improve the vibration and noise problem generated by the water pumping motor 200 when the water pumping motor 200 is running by limiting the positional deviation of the water pumping motor 200 in at least two directions.
参照图2和图3,在一实施例中,卡合凸部114设有朝向限位槽111的限位面115、及背离限位槽111的第一导向斜面116,在远离卡合板112的方向上,第一导向斜面116沿靠近底盘100的方向倾斜延伸设置。第一导向斜面116的设置有利于打水电机200沿装配方向卡入限位槽111时的操作,既能够起到导向作用,使得工人不需要先让打水电机200与限位槽111之间实现精准对位再卡合,进而有利于提高装配效率,同时又能够降低卡合所需的操作力要求,进而降低工人的劳动强度。Referring to FIG. 2 and FIG. 3 , in one embodiment, the engaging protrusion 114 is provided with a limiting surface 115 facing the limiting groove 111 and a first guide inclined surface 116 away from the limiting groove 111 . In terms of direction, the first guiding slope 116 extends obliquely along a direction approaching the chassis 100 . The setting of the first guide inclined surface 116 is beneficial to the operation when the water pumping motor 200 snaps into the limiting groove 111 along the assembly direction, and can play a guiding role, so that workers do not need to get between the water pumping motor 200 and the limiting groove 111 first. Accurate alignment and re-engagement are achieved, which is conducive to improving assembly efficiency, and at the same time can reduce the operating force required for engagement, thereby reducing the labor intensity of workers.
为了更好地将打水电机200限定在限位槽111内,防止其从限位槽111内轻易脱出,在一实施例中,限位面115与卡合板112之间的夹角设置为50°至90°。若限位面115与卡合板112之间的夹角设置得过小,则打水电机200在较小作用力下也很容易顺着限位面115滑脱出来,导致与限位卡合件110之间的卡固关系失效。可以理解的,至少需要克服打水电机200在运行过程中,其自身产生震动所导致的具有脱离限位槽111趋势的作用力,从而避免在打水电机200运行过程中限位槽111的限定作用失效,而使打水电机200产生较大的震动噪音,甚至导致打水电机200的功能失效,例如打水电机200上连接的打水叶轮与集水槽101发生干涉或撞击而损坏。In order to better limit the water pumping motor 200 in the limiting groove 111 and prevent it from easily falling out of the limiting groove 111, in one embodiment, the angle between the limiting surface 115 and the engaging plate 112 is set to 50° ° to 90°. If the included angle between the limiting surface 115 and the engaging plate 112 is set too small, the pumping motor 200 will easily slip out along the limiting surface 115 under a small force, resulting in contact with the limiting engaging member 110. The card-solid relationship between is invalid. It can be understood that at least it is necessary to overcome the force that has a tendency to break away from the limiting groove 111 caused by the vibration of the water pumping motor 200 itself during operation, so as to avoid the limitation of the limiting groove 111 during the operation of the water pumping motor 200 If the function fails, the water pumping motor 200 will generate relatively large vibration noise, and even cause the function of the water pumping motor 200 to fail.
参照图2和图3,在一实施例中,限位板113的背离底盘100的一端设有第二导向斜面117,在朝向限位槽111的方向上,第二导向斜面117沿靠近底盘100的方向倾斜延伸设置。第二导向斜面117的设置有利于打水电机200沿装配方向卡入限位槽111时的操作,既能够起到导向作用,使得工人不需要先让打水电机200与限位槽111之间实现精准对位再卡合,进而有利于提高装配效率,同时又能够降低卡合所需的操作力要求,进而降低工人的劳动强度。Referring to FIGS. 2 and 3 , in one embodiment, the end of the limiting plate 113 facing away from the chassis 100 is provided with a second guide slope 117 . The direction of the slant extension is set. The setting of the second guide inclined surface 117 is beneficial to the operation when the water pumping motor 200 snaps into the limiting groove 111 along the assembly direction, and can play a guiding role, so that workers do not need to get between the water pumping motor 200 and the limiting groove 111 first. Accurate alignment and re-engagement are achieved, which is conducive to improving assembly efficiency, and at the same time can reduce the operating force required for engagement, thereby reducing the labor intensity of workers.
参照图2和图3,在一实施例中,卡合凸部114设于限位板113的上方。可以理解的,两限位板113除了能够对安装后的打水电机200起到抵接限定的作用以外,其本身还对卡合板112起到加强结构强度的作用,也即,一边支撑着卡合板112发生弹性形变,另一边又使卡合板112发生弹性形变所需的作用力较大。当然了,卡合板112上越远离底盘100的位置其发生弹性形变所需的作用力越小,而将卡合凸部114设置在限位板113的上方,则能够使得卡合凸部114所在的卡合板112位置更容易发生弹性形变,进而有利于降低工人将打水电机200卡置到限位槽111内的操作力要求,也即,使打水电机200与限位卡合件110之间的卡合安装更加省力,进而有利于降低工人劳动强度。需要说明的是,上下方向指的是 垂直于底盘100的盘面的方向,限位卡合件110及安装件120均设置在底盘100的上方。然本设计不限于此,于其他实施例中,还可以是卡合凸部设于限位板的远离底盘的一端的齐平位置或下方。Referring to FIG. 2 and FIG. 3 , in an embodiment, the engaging protrusion 114 is disposed above the limiting plate 113 . It can be understood that, in addition to the function of abutting and limiting the installed water pump motor 200, the two limiting plates 113 themselves also play a role in strengthening the structural strength of the engaging plate 112, that is, they support the card on one side. When the plywood 112 is elastically deformed, the force required for elastically deforming the clamping plate 112 on the other side is relatively large. Certainly, the farther the position on the engaging plate 112 from the chassis 100 is, the smaller the force required for elastic deformation occurs, and the engaging convex portion 114 is arranged above the limiting plate 113, so that the position where the engaging convex portion 114 is located The position of the clamping plate 112 is more likely to be elastically deformed, which in turn helps to reduce the operating force required for the worker to clamp the water pumping motor 200 into the limiting groove 111, that is, make the gap between the water pumping motor 200 and the limiting engaging member 110 The snap-fit installation is more labor-saving, which in turn helps to reduce the labor intensity of workers. It should be noted that the up-down direction refers to the direction perpendicular to the disk surface of the chassis 100 , and the limiting engaging part 110 and the mounting part 120 are both arranged above the chassis 100 . However, the present design is not limited thereto, and in other embodiments, the engaging protrusion may also be disposed at a flush position or below the end of the limiting plate away from the chassis.
参照图2和图3,在一实施例中,卡合凸部114连接有用以供用户按压操作的按压部118。可以理解的,为了更好地将打水电机200限定在限位槽111内,防止其从限位槽111内轻易脱出,将限位面115与卡合板112之间的夹角设置为50°至90°,这使得打水电机200直接从限位槽111内拔出所需的操作力较大。所以,当工人维修或更换打水电机200而需要拆卸打水电机200时,为了降低打水电机200脱离限位槽111的操作力,工人可以对按压部118施加作用力以使卡合凸部114所在的卡合板112位置,朝远离打水电机200的方向发生弹性形变,也即,利用按压部118掰开卡合凸部114,进而使卡合凸部114上的限位面115与打水电机200之间的夹角及相对位置关系发生改变,进而便于打水电机200从限位槽111内脱出,降低工人的劳动强度。Referring to FIG. 2 and FIG. 3 , in an embodiment, the engaging convex portion 114 is connected with a pressing portion 118 for a user to press and operate. It can be understood that in order to better limit the pumping motor 200 in the limiting groove 111 and prevent it from easily falling out of the limiting groove 111, the angle between the limiting surface 115 and the engaging plate 112 is set to 50° to 90°, which makes the operation force required to pull the water pumping motor 200 directly out of the limiting groove 111 larger. Therefore, when a worker repairs or replaces the water pumping motor 200 and needs to disassemble the water pumping motor 200, in order to reduce the operating force for the water pumping motor 200 to disengage from the limiting groove 111, the worker can apply force to the pressing part 118 to engage the convex part. The position of the engaging plate 112 where 114 is located is elastically deformed in a direction away from the water pumping motor 200, that is, the pressing portion 118 is used to break the engaging convex portion 114, and then the limiting surface 115 on the engaging convex portion 114 is in contact with the punching surface. The included angle and relative positional relationship between the water motors 200 are changed, which facilitates the removal of the water pump motor 200 from the limiting groove 111 and reduces the labor intensity of workers.
参照图2,在一实施例中,按压部118设置为卡合板112的远离底盘100的一端。通过卡合板112在卡合凸部114的上方直接再延伸出一段,以作为按压部118,有利于简化限位卡合件110的结构,且降低按压部118占用空调器的内部布置空间,特别是沿与卡合板112相垂直方向上的布置空间。然本设计不限于此,于其他实施例中,按压部还可以设置为连接于卡合凸部的背离打水电机一侧的按压板,按压板的板面与卡合板的板面呈相交设置。Referring to FIG. 2 , in one embodiment, the pressing portion 118 is configured as an end of the engaging plate 112 away from the chassis 100 . The engaging plate 112 extends directly above the engaging convex portion 114 to serve as the pressing portion 118, which is conducive to simplifying the structure of the limiting engaging member 110, and reducing the space occupied by the pressing portion 118 in the interior arrangement of the air conditioner, especially is the arrangement space along the direction perpendicular to the engaging plate 112 . However, this design is not limited thereto. In other embodiments, the pressing part can also be set as a pressing plate connected to the side of the engaging convex part away from the water pumping motor, and the surface of the pressing plate intersects the surface of the engaging plate. .
参照图2,在一实施例中,安装孔121的延伸方向与两限位板113的分布方向呈相并行设置。需要说明的是,两限位板113的分布方向指的是两限位板113相互朝向的方向,参照图2里的箭头方向所示;相并行指的是平行及近平行。设定安装孔121的延伸方向为第一方向,通过安装孔121的边缘与两限位板113分别在两个不同位置限定打水电机200,以使打水电机200更不容易沿第一方向发生位置偏移,也即,使得打水电机200安装固定后更加稳定,进而改善打水电机200运行时产生的震动噪音问题。当然了,设定第二方向垂直于第一方向,若安装孔121在第二方向上的尺寸与紧固件在第二方向上的尺寸相适配,则紧固件与安装孔121的安装配合还能在第二方向上也对打水电机200起到限定作用,以使打水电机200不容易沿第二方向发生位置偏移。然本设计不限于此,于其他实施例中,还可以是安装孔的延伸方向与两限位板的分布方向呈相垂直设置。Referring to FIG. 2 , in one embodiment, the extending direction of the mounting holes 121 is parallel to the distribution direction of the two limiting plates 113 . It should be noted that the distribution direction of the two limiting plates 113 refers to the direction in which the two limiting plates 113 face each other, as shown by the arrows in FIG. 2 ; parallel means parallel and nearly parallel. Set the extension direction of the mounting hole 121 as the first direction, and limit the water pumping motor 200 at two different positions by the edge of the mounting hole 121 and the two limit plates 113, so that the water pumping motor 200 is less likely to move along the first direction. The position offset occurs, that is, it makes the water pumping motor 200 more stable after being installed and fixed, thereby improving the problem of vibration and noise generated when the water pumping motor 200 is running. Of course, if the second direction is set to be perpendicular to the first direction, if the size of the mounting hole 121 in the second direction matches the size of the fastener in the second direction, then the installation of the fastener and the mounting hole 121 The cooperation can also limit the water pumping motor 200 in the second direction, so that the water pumping motor 200 is not easy to shift in position along the second direction. However, the present design is not limited thereto, and in other embodiments, the extending direction of the mounting holes may also be arranged perpendicular to the distribution direction of the two limiting plates.
参照图2,在一实施例中,安装孔121设有至少两个,至少两安装孔121沿上下方向间隔分布。通过在安装件120上预留多个安装孔121,使得安装件120可以适用于不同规格的打水电机200的安装,进而提高底盘组件的适配性。可以理解的,打水电机200可以将多个安装孔121均作为紧固点,也可以只选择其中一个作为紧固点,这可以根据打水电机200的性能需要进行自由选择。Referring to FIG. 2 , in one embodiment, at least two mounting holes 121 are provided, and at least two mounting holes 121 are distributed at intervals along the vertical direction. By reserving a plurality of mounting holes 121 on the mounting part 120 , the mounting part 120 can be suitable for the installation of water pumping motors 200 of different specifications, thereby improving the adaptability of the chassis components. It can be understood that the water pumping motor 200 can use multiple mounting holes 121 as fastening points, or only one of them can be selected as the fastening point, which can be freely selected according to the performance requirements of the water pumping motor 200 .
参照图2,在一实施例中,底盘组件还包括连接底盘100、安装件120、及限位卡合件110的挡水板131,挡水板131、限位卡合件110、安装件120、及底盘100共同限定出用以收纳打水电机200的收纳腔102。不失一般性地,空调器内通常会有冷凝水,或其他形式进入到空调器内部的水,在底盘100上聚集形成积水。通过挡水板131、限位卡合件110、及安装件120共同围合成一道挡水墙结构,将积水挡在收纳腔102的外侧,从而使位于收纳腔102内的打水电机200免受积水的入侵,进而保护打水电机200以避免其出现工作异常的问题,同时提高打水电机200的使用寿命。然本设计不限于此,于其他实施例中,还可以是在打水电机的外侧包覆有防水胶套。Referring to FIG. 2 , in one embodiment, the chassis assembly further includes a water baffle 131 connecting the chassis 100 , the mounting part 120 , and the limit snapping part 110 , the water baffle 131 , the limit snapping part 110 , and the mounting part 120 , and the chassis 100 jointly define a storage cavity 102 for storing the water pumping motor 200 . Without loss of generality, there is usually condensed water in the air conditioner, or other forms of water entering the interior of the air conditioner, and accumulates on the chassis 100 to form stagnant water. A water retaining wall structure is formed by the water retaining plate 131, the limit engaging part 110, and the mounting part 120, and the accumulated water is blocked outside the storage chamber 102, so that the water pumping motor 200 located in the storage chamber 102 can avoid Intruded by stagnant water, the water pumping motor 200 is further protected from abnormal operation, and the service life of the water pumping motor 200 is improved at the same time. However, the present design is not limited thereto, and in other embodiments, the outer side of the pumping motor may also be coated with a waterproof rubber sleeve.
参照图2,在一实施例中,安装孔121位于挡水板131的上方。可以理解的,若安装孔121所在位置的高度低于挡水板131的高度,则当工人要将紧固件连接到安装孔121上时,挡水板131会起到阻碍作用,不利于紧固件的装配。Referring to FIG. 2 , in one embodiment, the installation hole 121 is located above the water deflector 131 . It can be understood that if the height of the installation hole 121 is lower than the height of the water baffle 131, then when the worker wants to connect the fastener to the installation hole 121, the water baffle 131 will play a hindering role, which is not conducive to fastening. Assembly of firmware.
参照图2,在一实施例中,卡合凸部114位于挡水板131的上方。可以理解的,若卡合凸部114所在位置的高度低于挡水板131的高度,意味着限位板113的高度也低于挡水板131的高度,则挡水墙结构会在限位板113所在位置形成一个缺口,导致水桶的短板效应,不利于保护打水电机200。另外,若卡合凸部114所在位置过低,也不利于打水电机210的弹性形变,进而不利于打水电机200与限位卡合件110的卡固安装。Referring to FIG. 2 , in one embodiment, the engaging protrusion 114 is located above the water blocking plate 131 . It can be understood that if the height of the engaging convex portion 114 is lower than the height of the water retaining plate 131, which means that the height of the limiting plate 113 is also lower than the height of the water retaining plate 131, then the water retaining wall structure will be in the limit position. A gap is formed at the position of the plate 113 , resulting in a short plate effect of the bucket, which is not conducive to protecting the water pumping motor 200 . In addition, if the position of the engaging protrusion 114 is too low, it is not conducive to the elastic deformation of the water pumping motor 210 , which in turn is not conducive to the fastening installation of the water pumping motor 200 and the limiting engaging member 110 .
参照图2,为了进一步保护打水电机200,在一实施例中,底盘组件还包括连接于底盘100的支撑件132,支撑件132用以承托打水电机200,以使打水电机200与底盘100之间形成有间隙。通过支撑件132将打水电机200承托起来,使打水电机200呈浮于底盘100上方的状态,可以避免积水漫进收纳腔102或水滴飞溅进入收纳腔102时,位于收纳腔102内的打水电机200受到积水入侵,从而进一步地保护打水电机200以避免其出现工作异常的问题,同时提高打水电机200的使用寿命。Referring to Fig. 2, in order to further protect the water pumping motor 200, in one embodiment, the chassis assembly further includes a support 132 connected to the chassis 100, the support 132 is used to support the water pumping motor 200, so that the water pumping motor 200 and A gap is formed between the chassis 100 . The water pumping motor 200 is supported by the support member 132, so that the water pumping motor 200 is in a state of floating above the chassis 100, which can prevent accumulated water from overflowing into the storage chamber 102 or water droplets splashing into the storage chamber 102 and being located in the storage chamber 102 The water pumping motor 200 is invaded by stagnant water, so as to further protect the water pumping motor 200 from abnormal operation, and improve the service life of the water pumping motor 200 at the same time.
参照图2,为了简化支撑件132结构的同时仍保证其结构强度,在一实施例中,支撑件132包括至少两支撑筋,且两支撑筋呈相交设置。然本设计不限于此,于其他实施例中,还可以是支撑件包括至少相并行的两支撑筋,且两支撑筋沿底盘的盘面间隔分布设置。Referring to FIG. 2 , in order to simplify the structure of the support member 132 while still ensuring its structural strength, in one embodiment, the support member 132 includes at least two support ribs, and the two support ribs are intersected. However, the present design is not limited thereto. In other embodiments, the supporting member may also include at least two supporting ribs parallel to each other, and the two supporting ribs are arranged at intervals along the surface of the chassis.
参照图2和图7,在一实施例中,打水电机200包括壳体201、及连接于壳体201的一侧的卡固件202,壳体201的另一侧对应底盘组件的安装孔121设有安装过孔203,安装过孔203用以使紧固件活 动穿设,卡固件202卡置于底盘组件的限位卡合件110。2 and 7, in one embodiment, the pumping motor 200 includes a housing 201 and a clip 202 connected to one side of the housing 201, and the other side of the housing 201 corresponds to the mounting hole 121 of the chassis assembly. An installation through hole 203 is provided, and the installation through hole 203 is used for the fastener to pass through freely, and the fastening member 202 is fastened to the limit fastening part 110 of the chassis assembly.
参照图2、图5至7,在一实施例中,打水电机200还包括连接于壳体201的电机204、及驱动连接电机204的转轴205,底盘组件的集水槽101的槽壁设有用以让转轴205活动穿设的避让口103。通过在集水槽101的槽壁上设置避让口103,可以使集水槽101的除避让口103以外的槽壁均维持在较高的高度尺寸,从而有利于将积水拦截在集水槽101内,避免集水槽101内的积水漫过集水槽101的槽壁。然本设计不限于此,于其他实施例中,还可以是打水电机还包括连接于壳体的电机、及驱动连接电机的转轴,底盘组件的集水槽的槽壁设有用以让转轴活动穿设的避让孔。With reference to Fig. 2, Fig. 5 to 7, in one embodiment, the pumping motor 200 also includes the motor 204 that is connected to the casing 201, and the rotating shaft 205 that drives and connects the motor 204, the tank wall of the sump 101 of the chassis assembly is provided with The avoidance opening 103 is provided to allow the rotating shaft 205 to move. By setting the escape opening 103 on the tank wall of the water collection tank 101, the tank walls of the water collection tank 101 except the avoidance opening 103 can be maintained at a higher height dimension, thereby helping to intercept accumulated water in the water collection tank 101, Prevent the accumulated water in the sump 101 from overflowing the wall of the sump 101 . However, the present design is not limited thereto. In other embodiments, the pumping motor may also include a motor connected to the housing and a rotating shaft that drives the motor. Provided avoidance holes.
参照图2和图5,在一实施例中,转轴205的轴线方向与安装孔121的延伸方向呈相并行设置。由于安装孔121的延伸方向与两限位板113的分布方向呈相并行设置,使得打水电机200更不容易沿第一方向(安装孔121的延伸方向)发生位置偏移,再设置转轴205的轴线方向与安装孔121的延伸方向相并行,则可以保证打水电机200的转轴205更不容易发生轴向窜动,进而提高打水电机200的工作稳定性,同时改善打水电机200运行时产生的震动噪音问题。Referring to FIG. 2 and FIG. 5 , in one embodiment, the axial direction of the rotating shaft 205 is parallel to the extending direction of the installation hole 121 . Since the extending direction of the mounting hole 121 is arranged in parallel with the distribution direction of the two limiting plates 113, it is less likely for the pumping motor 200 to shift in position along the first direction (the extending direction of the mounting hole 121), and then the rotating shaft 205 is provided. If the axial direction of the water pumping motor 200 is parallel to the extending direction of the mounting hole 121, it can ensure that the rotating shaft 205 of the water pumping motor 200 is less likely to move axially, thereby improving the working stability of the water pumping motor 200 and improving the operation of the water pumping motor 200. Vibration and noise problems.
在一实施例中,底盘组件还包括用以活动穿设安装过孔203并连接安装孔121的紧固件,紧固件设置为自攻螺钉。采用自攻螺钉完成打水电机200与安装件120之间的紧固,装配简便且连接可靠,安装孔121内无需事先攻丝出内螺纹,既有利于简化安装件120的结构,以降低安装件120的制造成本,又有利于提高装配效率,进而降低空调器的装配成本。然本设计不限于此,于其他实施例中,还可以是空调器还包括用以活动穿设安装过孔并连接安装孔的紧固件,紧固件设置为膨胀子母扣或螺栓。In one embodiment, the chassis assembly further includes a fastener for movably penetrating through the installation hole 203 and connecting to the installation hole 121 , and the fastener is configured as a self-tapping screw. Self-tapping screws are used to complete the fastening between the water pumping motor 200 and the mounting part 120. The assembly is simple and the connection is reliable. There is no need to tap the internal thread in the mounting hole 121 in advance, which is beneficial to simplify the structure of the mounting part 120 and reduce the installation cost. The manufacturing cost of the component 120 is beneficial to improve the assembly efficiency, thereby reducing the assembly cost of the air conditioner. However, the present design is not limited thereto. In other embodiments, the air conditioner may also include a fastener for movably passing through the installation hole and connecting the installation hole, and the fastener is configured as an expansion buckle or a bolt.
参照图4、图8和图9,在一实施例中,电机204位于集水槽101的外侧,集水槽101的槽壁设有用以供转轴205活动穿设的避让口103;底盘组件还包括挡水件206,挡水件206连接于转轴205,且对应避让口103设置。利用对应避让口103设置的挡水件206,能够将由集水槽101内飞溅而来的水滴阻拦下来,从而降低水滴经由避让口103飞溅到电机204上的概率,进而降低电机204受飞水入侵而损坏的风险。具体的,打水电机200的转轴205穿过避让口103而伸入到集水槽101内,以驱动位于集水槽101内的打水叶轮300进行打水作业。当打水叶轮300击打集水槽101内的积水时,不仅会形成四处飞溅的水滴,还会让积水形成激荡的水波。而当水波拍打在避让口103的边缘时,积水可能会漫过避让口103而飘向电机204。不论是飞溅的水滴还是漫过避让口103的水,都可能会对打水电机200造成不必要的损坏,而利用挡水件206能够有效地将水阻拦在挡水件206的远离电机204的一侧,从而对电机204起到防护作用。需要说明的是,避让口103可以是呈避让缺口设置,也可以是呈避让孔设置。Referring to Fig. 4, Fig. 8 and Fig. 9, in one embodiment, the motor 204 is located on the outside of the sump 101, and the wall of the sump 101 is provided with an avoidance port 103 for the movable shaft 205 to pass through; the chassis assembly also includes a stop The water piece 206 , the water blocking piece 206 is connected to the rotating shaft 205 and is set corresponding to the escape opening 103 . Utilizing the water retaining member 206 set corresponding to the avoidance port 103, the water droplets splashed from the sump 101 can be blocked, thereby reducing the probability of water droplets splashing on the motor 204 through the avoidance port 103, thereby reducing the motor 204 being damaged by flying water. risk of damage. Specifically, the rotating shaft 205 of the water pumping motor 200 extends into the sump 101 through the avoidance opening 103 to drive the water pumping impeller 300 located in the sump 101 to carry out the water fetching operation. When the water pumping impeller 300 hits the accumulated water in the sump 101 , it will not only form splashing water droplets, but also make the accumulated water form turbulent water waves. And when the water wave slapped on the edge of the avoidance opening 103, the accumulated water may overflow the avoidance opening 103 and drift to the motor 204. Whether it is splashed water droplets or water overflowing the avoidance port 103, it may cause unnecessary damage to the water pumping motor 200, and the water retaining member 206 can be used to effectively block the water in the water retaining member 206 away from the motor 204. One side, so as to protect the motor 204. It should be noted that the avoidance opening 103 may be arranged as an avoidance notch, or may be arranged as an avoidance hole.
参照图5和图6,在一实施例中,挡水件206与避让口103之间的距离D取值范围为D≥1.5mm。可以理解的,若挡水件206与避让口103之间的距离取值过小,则可能会使挡水件206在随着转轴205旋转的过程中,容易与避让口103的边缘发生运动干涉,从而导致挡水件206或避让口103的边缘发生损坏,甚至导致打水电机200及打水叶轮300出现功能异常的问题。Referring to FIG. 5 and FIG. 6 , in an embodiment, the distance D between the water blocking member 206 and the avoidance opening 103 has a range of D≧1.5mm. It can be understood that if the distance between the water blocking member 206 and the escape opening 103 is too small, the water retaining member 206 may easily interfere with the edge of the avoidance opening 103 during the rotation of the rotating shaft 205 , thus causing damage to the edge of the water retaining member 206 or the avoidance opening 103 , and even causing abnormal functions of the water pumping motor 200 and the water pumping impeller 300 .
参照图6至8,在一实施例中,挡水件206位于避让口103的远离电机204的一侧。将挡水件206设置在避让口103的远离电机204的一侧,能够防止水滴飞溅到集水槽101的外侧,从而避免水滴在集水槽101的外侧形成积水而流向电机204,导致积水入侵电机204的问题。然本设计不限于此,于其他实施例中,还可以是挡水板位于避让口的靠近电机的一侧。Referring to FIGS. 6 to 8 , in an embodiment, the water blocking member 206 is located on the side of the escape opening 103 away from the motor 204 . The water blocking member 206 is arranged on the side of the avoidance port 103 away from the motor 204, which can prevent the water droplets from splashing to the outside of the sump 101, thereby preventing the water droplets from forming accumulated water on the outside of the sump 101 and flowing to the motor 204, resulting in the intrusion of accumulated water Problem with motor 204. However, the present design is not limited thereto, and in other embodiments, the water baffle may also be located on the side of the avoidance opening close to the motor.
参照图5、图9和图10,为了进一步提高底盘100对打水电机200的防护作用,在一实施例中,集水槽101的槽壁还设有用以供转轴205活动穿设的避让槽104,避让槽104沿转轴205的轴向延伸设置,避让槽104具有靠近电机204的第一槽壁105,避让口103位于第一槽壁105,挡水件206位于避让槽104内。不失一般性地,不论是水波激荡导致,还是打水叶轮300击打形成的水滴,其飞向避让口103的运动轨迹均是难以预测的,也即,飞向避让口103的水滴呈现复杂多变的状态。而利用沿转轴205的轴向延伸的避让槽104,能够限定部分水滴通行,也即,那些运动方向与转轴205的轴线呈相并行的水滴才能在避让槽104内通行,并朝向避让口103飞溅。而这部分能够在避让槽104内通行的水滴又会受到挡水件206的阻挡,从而无法飞溅到避让口103内。通过避让槽104与挡水件206的配合,进一步提高底盘100对打水电机200的防护作用。需要说明的是,相并行指的是平行及近平行设置。Referring to Fig. 5, Fig. 9 and Fig. 10, in order to further improve the protective effect of the chassis 100 on the pumping motor 200, in one embodiment, the groove wall of the sump 101 is also provided with an avoidance groove 104 for the rotating shaft 205 to move through. The avoidance groove 104 extends along the axial direction of the rotating shaft 205 , the avoidance groove 104 has a first groove wall 105 close to the motor 204 , the avoidance port 103 is located on the first groove wall 105 , and the water blocking member 206 is located in the avoidance groove 104 . Without loss of generality, whether it is caused by the turbulence of the water wave or the water droplets formed by the impact of the water pumping impeller 300, the trajectory of the water droplets flying to the avoidance port 103 is difficult to predict, that is, the water droplets flying to the avoidance port 103 present complex changeable state. And utilize the avoidance groove 104 that extends along the axial direction of rotating shaft 205, can limit the passage of part of water droplets, that is, those water droplets whose movement direction is parallel to the axis of rotating shaft 205 can pass in avoiding groove 104, and splash towards avoiding port 103 . And this part of the water droplets that can pass in the avoidance groove 104 will be blocked by the water blocking member 206 , so that they cannot splash into the avoidance opening 103 . Through the cooperation of the escape groove 104 and the water retaining member 206, the protective effect of the chassis 100 on the water pumping motor 200 is further improved. It should be noted that phase-parallel refers to parallel and near-parallel arrangements.
参照图9和图10,在一实施例中,集水槽101具有靠近电机204的让位槽壁150,让位槽壁150的上边缘朝向电机204延伸有第一加强翻边151,避让槽104设于第一加强翻边151上。通过设置的第一加强翻边151,能够对集水槽101的槽壁起到结构加强的作用,且便于避让槽104的制造成型。然本设计不限于此,于其他实施例中,还可以是集水槽具有靠近电机的让位槽壁,让位槽壁的朝向电机凸设有第一凸台,第一凸台的底面与底盘连接,避让槽设于第一凸台上。Referring to Figures 9 and 10, in one embodiment, the sump 101 has a relief groove wall 150 close to the motor 204, the upper edge of the relief groove wall 150 extends toward the motor 204 with a first reinforcing flange 151, and the relief groove 104 Set on the first reinforcement flange 151 . The provided first reinforcing flange 151 can strengthen the structure of the tank wall of the water collection tank 101 and facilitate the manufacture and shaping of the avoidance tank 104 . However, the present design is not limited thereto. In other embodiments, the water collection tank may also have a relief groove wall close to the motor, and a first boss is provided protruding from the relief groove wall toward the motor. For connection, the escape groove is arranged on the first boss.
参照图6,在一实施例中,第一槽壁105的边缘与避让口103之间的距离H取值范围为H≥3.5mm。可以理解的,则飞入或流入避让槽104的水可能会顺着避让槽104的槽壁而流入避让口103。Referring to FIG. 6 , in one embodiment, the distance H between the edge of the first groove wall 105 and the escape port 103 has a range of H≧3.5 mm. It can be understood that the water flying into or flowing into the avoidance groove 104 may flow into the avoidance port 103 along the groove wall of the avoidance groove 104 .
参照图6、图9和图10,在一实施例中,避让槽104还具有沿转轴205的轴线方向延伸设置的第二槽壁106,第二槽壁106与第一槽壁105呈相交设置,第二槽壁106与挡水件206之间的距离大于等于 3mm。可以理解的,若第二槽壁106与挡水件206之间的距离取值过小,则可能会使挡水件206在随着转轴205旋转的过程中,容易与第二槽壁106发生运动干涉,从而导致挡水件206发生损坏,甚至导致打水电机200及打水叶轮300出现功能异常的问题。Referring to Fig. 6, Fig. 9 and Fig. 10, in one embodiment, the avoidance groove 104 also has a second groove wall 106 extending along the axial direction of the rotating shaft 205, and the second groove wall 106 intersects with the first groove wall 105. , the distance between the second groove wall 106 and the water blocking member 206 is greater than or equal to 3mm. It can be understood that if the distance between the second groove wall 106 and the water retaining member 206 is too small, the water retaining member 206 may easily collide with the second groove wall 106 in the process of rotating with the rotating shaft 205 The movement interferes, thereby causing damage to the water retaining member 206 , and even causing abnormal functions of the water pumping motor 200 and the water pumping impeller 300 .
参照图6和图10,在一实施例中,在沿远离避让口103的方向上,避让槽104的等效直径呈逐渐增大设置。不失一般性地,转轴205的远离电机204的一端在旋转过程中,容易出现偏心晃动,且越远离电机204的位置其晃动幅度越大。所以将避让槽104的等效直径设置为逐渐增大,能够有效避免转轴205及其上的零部件在旋转过程中与避让槽104的槽壁发生运动干涉,从而提高打水电机200的运行稳定性和可靠性。Referring to FIG. 6 and FIG. 10 , in an embodiment, in the direction away from the escape port 103 , the equivalent diameter of the avoidance groove 104 is gradually increased. Without loss of generality, the end of the rotating shaft 205 away from the motor 204 is prone to eccentric shaking during rotation, and the farther away from the motor 204 , the greater the shaking amplitude. Therefore, the equivalent diameter of the avoidance groove 104 is set to gradually increase, which can effectively prevent the rotating shaft 205 and the parts on it from interfering with the groove wall of the avoidance groove 104 during the rotation process, thereby improving the running stability of the water pumping motor 200 sex and reliability.
在一实施例中,在沿打水电机200的转轴205的轴线方向上,第二槽壁106的拔模角度δ取值范围为建议δ≥3°。拔模角度δ取值在3°及以上,能够有效降低转轴205偏心转动时,转轴205上的挡水件206及其他零部件与第二槽壁106发生运动干涉的风险,同时还有利于避让槽104的制造成型。In one embodiment, along the axial direction of the rotating shaft 205 of the pumping motor 200 , the value range of the draft angle δ of the second groove wall 106 is suggested to be δ≧3°. The value of the draft angle δ is 3° and above, which can effectively reduce the risk of motion interference between the water stop 206 and other components on the rotating shaft 205 and the second groove wall 106 when the rotating shaft 205 rotates eccentrically, and is also conducive to avoiding The manufacturing shape of the slot 104 .
参照图8至图10,在一实施例中,避让口103设有朝上的缺口108,避让槽104设有朝上的开口107,开口107与缺口108相连通。避让口103的缺口108与避让槽104的开口107相连通,且均朝上设置,方便打水电机200从上往下装配到底盘100上,也即,使得转轴205及其上的挡水件206更容易装入避让口103及避让槽104内,从而提高打水电机200的装配效率。然本设计不限于此,于其他实施例中,还可以是避让口设置为避让孔,挡水板能够穿设避让孔。Referring to FIG. 8 to FIG. 10 , in one embodiment, the escape opening 103 is provided with an upward notch 108 , and the avoidance groove 104 is provided with an upward opening 107 , and the opening 107 communicates with the notch 108 . The notch 108 of the avoidance opening 103 communicates with the opening 107 of the avoidance groove 104, and they are all arranged upwards to facilitate the assembly of the water pumping motor 200 from top to bottom on the chassis 100, that is, to make the rotating shaft 205 and the water retaining parts on it 206 is easier to fit into the avoidance opening 103 and the avoidance groove 104, thereby improving the assembly efficiency of the water pumping motor 200. However, the present design is not limited thereto. In other embodiments, the avoidance opening can also be set as an avoidance hole, and the water retaining plate can be provided with the avoidance hole.
参照图10,在一实施例中,第一加强翻边151的靠近电机204的边缘朝上延伸有第二加强翻边152,避让口103的缺口108至少部分位于第二加强翻边152上。通过设置的第二加强翻边152,能够对集水槽101的第一加强翻边151起到结构加强的作用,从而降低避让口103的缺口108发生塑性形变的风险,进而保证转轴205与避让口103的边缘之间的安全间距,避免转轴205在旋转过程中与避让口103发生运动干涉。Referring to FIG. 10 , in one embodiment, a second reinforcement flange 152 extends upward from the edge of the first reinforcement flange 151 close to the motor 204 , and the notch 108 of the escape opening 103 is at least partially located on the second reinforcement flange 152 . The second reinforced flange 152 provided can strengthen the structure of the first reinforced flange 151 of the sump 101, thereby reducing the risk of plastic deformation of the notch 108 of the avoidance opening 103, thereby ensuring that the rotation shaft 205 and the avoidance opening The safe distance between the edges of 103 prevents the rotating shaft 205 from interfering with the escape opening 103 during the rotation process.
参照图10,在一实施例中,避让口101的缺口105的上边缘设置有导向倒角109。导向倒角109结构够在打水电机200装配到底盘100的过程中起到导向作用,使得转轴205更容易进入到避让口103内。Referring to FIG. 10 , in one embodiment, a guide chamfer 109 is provided on the upper edge of the notch 105 of the avoidance opening 101 . The structure of the guide chamfer 109 can play a guiding role in the process of assembling the water pumping motor 200 to the chassis 100 , so that the rotating shaft 205 can enter the escape opening 103 more easily.
参照图7,在一实施例中,挡水件206为套设于转轴205上的挡水件206。环设转轴205一整圈的挡水件206,不仅能够起到更好的防飞水效果,还便于挡水件206与转轴205的安装,简化安装结构,从而降低产品的生产成本。然本设计不限于此,于其他实施例中,挡水板还可以设置为环绕转轴四分之一圈或二分之一圈或四分之三圈,在高速旋转的转轴带动下,高速旋转的挡水板能够形成一个有效阻挡飞水的壁垒,以将飞水阻挡在挡水板的远离电机的一侧。Referring to FIG. 7 , in one embodiment, the water blocking element 206 is a water blocking element 206 sleeved on the rotating shaft 205 . The water retaining member 206 around the rotating shaft 205 not only has a better anti-splash effect, but also facilitates the installation of the water retaining member 206 and the rotating shaft 205, simplifies the installation structure, and reduces the production cost of the product. However, the present design is not limited thereto. In other embodiments, the water baffle can also be set as a quarter turn, a half turn, or three quarter turn around the shaft, driven by the high-speed rotating shaft, to rotate at a high speed The water baffle can form a barrier to effectively block the flying water, so as to block the flying water on the side of the water baffle away from the motor.
参照图6,在一实施例中,以垂直于转轴205的轴线的平面作为参考平面,挡水件206的外轮廓在参考平面上的投影,至少部分位于避让口103在参考平面上的投影的外侧。可以理解的,通过设置挡水件206的尺寸大于避让口103的尺寸,使得挡水件206高速旋转后形成的阻挡飞水的壁垒面积大于避让口103的面积,也即,在转轴205的轴线方向上,用于阻挡飞水的壁垒能够完全覆盖住避让口103,从而更全面地将飞水阻拦在挡水件206的远离电机204的一侧,进而提高挡水件206的防溅水效果。然本实施例不限于此,于其他实施例中,还可以是挡水板的等效直径等于避让口的等效直径,或挡水板的等效直径略小于避让口的等效直径。Referring to FIG. 6 , in one embodiment, the plane perpendicular to the axis of the rotating shaft 205 is used as the reference plane, and the projection of the outer contour of the water blocking member 206 on the reference plane is at least partially located in the projection of the avoidance opening 103 on the reference plane. outside. It can be understood that by setting the size of the water retaining member 206 larger than the size of the avoidance port 103, the area of the wall blocking the flying water formed after the water retaining member 206 rotates at a high speed is larger than the area of the avoidance port 103, that is, on the axis of the rotating shaft 205 Directionally, the barrier used to block the splashing water can completely cover the avoidance port 103, thereby more comprehensively blocking the splashing water on the side of the water retaining member 206 away from the motor 204, thereby improving the anti-splashing effect of the water retaining member 206 . However, this embodiment is not limited thereto. In other embodiments, the equivalent diameter of the water baffle may be equal to the equivalent diameter of the escape opening, or the equivalent diameter of the water baffle may be slightly smaller than the equivalent diameter of the escape opening.
在一实施例中,挡水件206的材料设置为弹性材质。通过将挡水件206设置为弹性材质,不仅便于挡水件206与转轴205的安装,还能够在发生碰撞时起到缓冲作用,也即,即使挡水件206在高速旋转过程中与避让槽104的槽壁,或者其他零部件发生运动干涉,也不容易造成挡水件206或其他零部件的损坏。然本设计不限于此,于其他实施例中,挡水板的材料还可以设置为金属材质或陶瓷材质。In one embodiment, the material of the water blocking member 206 is elastic material. By setting the water retaining member 206 as an elastic material, it not only facilitates the installation of the water retaining member 206 and the rotating shaft 205, but also plays a buffer role in the event of a collision, that is, even if the water retaining member 206 collides with the avoidance groove during high-speed rotation The groove wall of 104, or other component parts movement interference, also is not easy to cause the damage of water retaining member 206 or other component parts. However, the present design is not limited thereto, and in other embodiments, the material of the water barrier can also be set as metal or ceramic.
在一实施例中,挡水件206的材料设置为橡胶材质和硅胶材质的其中一种。橡胶材质或硅胶材质的原材料成本低廉,且具有良好的弹性形变能力,能够起到良好的缓冲作用。然本设计不限于此,于其他实施例中,挡水板的材料还可以设置为弹簧钢。In one embodiment, the material of the water blocking member 206 is one of rubber material and silicone material. The raw material cost of the rubber material or the silicone material is low, and has good elastic deformation ability, and can play a good buffering effect. However, the present design is not limited thereto, and in other embodiments, the material of the water deflector can also be set as spring steel.
现有空调器会在底盘上设置集水槽,然后将室内机运行时产生的冷凝水引入集水槽内而加以利用,并安装有水位开关以检测集水槽内积水的水位,以避免积水过多而漫出集水槽的问题。目前水位开关的浮子容易与集水槽壁发生干涉,而出现功能异常的问题,例如当空调器搬运或安装过程中出现底盘的晃动,导致浮子跟随底盘一起晃动而卡滞于集水槽壁上,从而使浮子无法正常工作,进而引发水位开关功能失效的问题。In the existing air conditioner, a water collecting tank is installed on the chassis, and then the condensed water generated during the operation of the indoor unit is introduced into the water collecting tank for utilization, and a water level switch is installed to detect the water level of the water in the water collecting tank, so as to avoid excessive water accumulation. The problem of too many and overflowing sumps. At present, the float of the water level switch easily interferes with the wall of the sump, and there are problems with abnormal functions. Make the float unable to work normally, and then cause the problem that the function of the water level switch fails.
鉴于此,本申请还提出了一种底盘组件,参照图11,图11为本申请另一实施例的结构示意图,此时水位开关已设于集水槽内,在本实施例中,底盘100还设有容水槽140;以及In view of this, the present application also proposes a chassis assembly. Referring to FIG. 11, FIG. 11 is a schematic structural diagram of another embodiment of the present application. At this time, the water level switch has been set in the sump. In this embodiment, the chassis 100 a water tank 140 is provided; and
水位开关400,设于容水槽140内,并包括用以跟随容水槽140内的水面上下浮动的浮子401;The water level switch 400 is set in the water tank 140 and includes a float 401 for following the water surface in the water tank 140 to float up and down;
浮子401的外边缘与容水槽140的槽侧壁之间的最短距离大于或等于7毫米;和/或,浮子401的下限位置与容水槽140的底壁之间的距离大于或等于6毫米。The shortest distance between the outer edge of the float 401 and the tank side wall of the water tank 140 is greater than or equal to 7 mm; and/or, the distance between the lower limit position of the float 401 and the bottom wall of the water tank 140 is greater than or equal to 6 mm.
本申请的技术方案中,通过限定浮子401与容水槽140的槽侧壁、及底壁之间的最小安全间隙,使水位开关400即使出现异常状况,浮子401也不容易与容水槽140的槽侧壁或底壁发生干涉,而引发浮子401无法正常工作的问题,进而降第一水位开关402在异常状况下出现功能失效的风险。可以理解的,空调器从出厂到安装使用的过程中包括但不限于仓储运输、道路运输、及安装固定这些环节,而空调器可能会在这些环节中出现异常晃动的状况,导致打水开关的浮子401出现异常位置偏移的问题,从而引发浮子401与容水槽140的槽侧壁或底壁发生摩擦干涉,导致浮子401停滞在异常位置状态而无法恢复,进而导致浮子401无法正常工作的问题。并且水位开关400通常处于空调室外机内,不容易查看到其是否处于正常位置状态,也即,不容易及时发现水位开关400功能失效的问题。所以需要限定浮子401与与容水槽140的槽侧壁、及底壁之间的最小安全间隙,以保证水位开关400即使遇到异常状况仍能正常工作,进而降第一水位开关402出现功能失效的风险。In the technical solution of the present application, by limiting the minimum safety gap between the float 401 and the tank side wall and the bottom wall of the water tank 140, even if an abnormal situation occurs in the water level switch 400, the float 401 is not easy to contact with the tank of the water tank 140. The interference of the side wall or the bottom wall causes the problem that the float 401 cannot work normally, and further reduces the risk of the first water level switch 402 malfunctioning under abnormal conditions. It is understandable that the process from the factory to the installation and use of the air conditioner includes but is not limited to warehousing and transportation, road transportation, and installation and fixing, and the air conditioner may shake abnormally during these links, resulting in failure of the water switch. The problem of abnormal position deviation of the float 401 causes frictional interference between the float 401 and the tank side wall or bottom wall of the water tank 140, causing the float 401 to stagnate in the abnormal position state and cannot be recovered, which in turn leads to the problem that the float 401 cannot work normally . Moreover, the water level switch 400 is usually located in the outdoor unit of the air conditioner, and it is not easy to check whether it is in a normal position, that is, it is not easy to find out the failure of the water level switch 400 in time. Therefore, it is necessary to limit the minimum safety gap between the float 401 and the tank side wall and the bottom wall of the water tank 140, so as to ensure that the water level switch 400 can still work normally even if it encounters an abnormal situation, thereby reducing the function failure of the first water level switch 402. risks of.
本实施例中,容水槽140的底壁对应水位开关400的下端设有积淤沉槽。不失一般性地,空调室外机由于长期暴露于室外环境底下,诸如灰尘、毛絮及昆虫容易进入到空调室外机内,并可能落入到容水槽140内,而在容水槽140内沉积有淤泥或其他异物。可以理解的,位于水位开关400下端的容水槽140的底壁上若有淤泥或异物,则会削减设计时浮子401与底壁之间的最小安全间隙值,也即,使浮子401容易与淤泥或异物出现摩擦干涉的状况,而导致浮子401工作异常的问题。而通过设置积淤沉槽,能够使淤泥或异物沉淀到积淤沉槽内,从而使浮子401与容水槽140的底壁之间的最小安全间隙能够长期保持在设计值,进而降第一水位开关402出现功能异常的风险。In this embodiment, the bottom wall of the water holding tank 140 is provided with a sedimentation tank corresponding to the lower end of the water level switch 400 . Without loss of generality, due to the long-term exposure of the outdoor unit of the air conditioner to the outdoor environment, such as dust, lint and insects, it is easy to enter the outdoor unit of the air conditioner, and may fall into the water tank 140, and deposits in the water tank 140 sludge or other foreign matter. It can be understood that if there is silt or foreign matter on the bottom wall of the water tank 140 at the lower end of the water level switch 400, the minimum safe clearance value between the float 401 and the bottom wall during design will be reduced, that is, the float 401 will be easily separated from the silt. Or foreign objects appear frictional interference, which causes the problem that the float 401 works abnormally. And by arranging the sedimentation tank, silt or foreign matter can be deposited in the sedimentation tank, so that the minimum safety gap between the float 401 and the bottom wall of the water tank 140 can be kept at the design value for a long time, and then the first water level can be lowered. There is a risk of switch 402 malfunctioning.
本实施例中,积淤沉槽的槽深范围为2毫米至3毫米。可以理解的,若积淤沉槽的槽深若设置得过小,则起不到良好的收容沉积淤泥或异物的效果,若积淤沉槽的槽深若设置得过大,则不利于底盘100沿纵向的薄型化设计。In this embodiment, the depth of the sedimentation tank ranges from 2 mm to 3 mm. It can be understood that if the depth of the sedimentation tank is set too small, it will not have a good effect of accommodating the deposited sludge or foreign matter; if the depth of the sedimentation tank is set too large, it will not be conducive to the chassis 100 along the longitudinal thin design.
参照图12,图12为图11中底盘组件的另一结构示意图,此时水位开关未安装在底盘上,本实施例中,底盘100朝上延伸有固定部410,水位开关400安装于固定部410。采用固定部410与底盘100一体成型设置,且水位开关400直接安装到固定部410上的方案,既能够简化水位开关400的装配步骤,进而提第二水位开关403的装配效率,又能够提第二水位开关403的安装稳定性及可靠性,进而有利于保持浮子401与容水槽140的槽侧壁及底壁之间的安全间隙。然本设计不限于此,于其他实施例中,还可以是底盘安装固定有一支架,水位开关安装于支架。Referring to Fig. 12, Fig. 12 is another structural schematic diagram of the chassis assembly in Fig. 11. At this time, the water level switch is not installed on the chassis. In this embodiment, the chassis 100 extends upwards with a fixed part 410, and the water level switch 400 is installed on the fixed part. 410. The fixed part 410 is integrally formed with the chassis 100, and the water level switch 400 is directly installed on the fixed part 410, which can not only simplify the assembly steps of the water level switch 400, but also improve the assembly efficiency of the second water level switch 403 and improve the second water level switch 403. Second, the installation stability and reliability of the water level switch 403 is conducive to maintaining a safety gap between the float 401 and the tank side wall and bottom wall of the water storage tank 140 . However, the present design is not limited thereto. In other embodiments, a bracket may also be installed and fixed on the chassis, and the water level switch may be installed on the bracket.
参照图12至图15,本实施例中,水位开关400还包括供浮子401安装的安装座420,固定部410具有朝向浮子401的第一侧面413,第一侧面413设有定位凸部414,安装座420设有与定位凸部414相配合的定位孔421。通过定位凸部414与定位孔421的配合,实现安装座420的固定及位置限定,从而保证浮子401与容水槽140的槽侧壁及底壁之间的安全间隙,该定位结构简单,有利于降低底盘100组件的生产成本。然本设计不限于此,于其他实施例中,还可以是水位开关还包括供浮子安装的安装座,固定部具有朝向浮子的第一侧面,第一侧面设有第一定位孔,安装座对应第一定位孔设有第二定位孔,插销能够穿设第一定位孔及第二定位孔,而将安装座限定在固定部上。12 to 15, in this embodiment, the water level switch 400 further includes a mounting base 420 for mounting the float 401, the fixing part 410 has a first side 413 facing the float 401, and the first side 413 is provided with a positioning protrusion 414, The mounting base 420 defines a positioning hole 421 matched with the positioning protrusion 414 . Through the cooperation of the positioning convex part 414 and the positioning hole 421, the fixing and position limitation of the mounting seat 420 are realized, thereby ensuring the safety gap between the float 401 and the tank side wall and the bottom wall of the water tank 140. The positioning structure is simple and beneficial Lower production costs for chassis 100 components. However, the present design is not limited thereto. In other embodiments, the water level switch may also include a mounting base for the float to be mounted on. The fixing part has a first side facing the float. The first side is provided with a first positioning hole, and the mounting base corresponds to The first positioning hole is provided with a second positioning hole, and the bolt can pass through the first positioning hole and the second positioning hole, so as to limit the mounting seat on the fixing part.
参照图15,本实施例中,定位凸部414设有两个,两定位凸部414沿与容水槽140的底壁面相并行的方向分设于第一侧面413的相对两侧。两个定位凸部414构成的定位结构能够进一步提高安装座420的安装稳定性,从而进一步保证浮子401与容水槽140的槽侧壁及底壁之间的安全间隙。需要说明的是,相并行指的是平行及近平行。Referring to FIG. 15 , in this embodiment, there are two positioning protrusions 414 , and the two positioning protrusions 414 are disposed on opposite sides of the first side 413 along a direction parallel to the bottom wall of the water tank 140 . The positioning structure formed by the two positioning protrusions 414 can further improve the installation stability of the mounting seat 420 , thereby further ensuring a safety gap between the float 401 and the side wall and the bottom wall of the water holding tank 140 . It should be noted that the phase-parallel refers to parallel and near-parallel.
参照图15,本实施例中,定位凸部414的外周设有弧形通槽415。由于固定部410上开设了弧形通槽415,使得弧形通槽415的内侧可弹性变形,从而使位于弧形通槽415内侧的定位凸部414更容易卡置在定位孔421内。需要说明的是,弧形通槽415的内侧指的是弧形通槽415的靠近弧形等效圆心的一侧。然本设计不限于此,于其他实施例中,还可以是定位孔的外周设有弧形通槽。Referring to FIG. 15 , in this embodiment, the outer periphery of the positioning protrusion 414 is provided with an arc-shaped through groove 415 . Since the arc-shaped slot 415 is provided on the fixing part 410 , the inner side of the arc-shaped slot 415 can be elastically deformed, so that the positioning protrusion 414 located inside the arc-shaped slot 415 is more easily locked in the positioning hole 421 . It should be noted that the inner side of the arc-shaped slot 415 refers to the side of the arc-shaped slot 415 that is close to the arc equivalent circle center. However, the present design is not limited thereto, and in other embodiments, an arc-shaped through groove may also be provided on the outer periphery of the positioning hole.
参照图13,为了提高水位开关400的装配效率及安装稳定性,本实施例中,进一步地,安装座420包括呈相交设置的第一安装板422和第二安装板423,浮子401安装于第一安装板422,定位孔421设于第二安装板423,第二安装板423的侧边缘朝向固定部410延伸有第一翻边424,第一翻边424与第二安装板423共同限定出用以卡置固定部410的卡槽425。通过将固定部410插入到卡槽425内即可实现对水位开关400的安装固定,装配步骤简单,且方便工人的安装,从而提高水位开关400的装配效率。然本设计不限于此,于其他实施例中,还可以是安装座包括呈相交设置的第一安装板和第二安装板,浮子安装于第一安装板,定位孔设于第二安装板,第二安装板还设有第一安装孔,固定部还设有第二安装孔,紧固件能够穿设第一安装孔和第二安装孔,而将第二安装板固定在固定部上。Referring to Fig. 13, in order to improve the assembly efficiency and installation stability of the water level switch 400, in this embodiment, further, the mounting base 420 includes a first mounting plate 422 and a second mounting plate 423 arranged in intersection, and the float 401 is installed on the second mounting plate 423. A mounting plate 422, the positioning hole 421 is arranged on the second mounting plate 423, the side edge of the second mounting plate 423 extends toward the fixing portion 410 with a first flange 424, the first flange 424 and the second mounting plate 423 jointly define a The slot 425 is used for locking the fixing part 410 . The installation and fixation of the water level switch 400 can be realized by inserting the fixing part 410 into the slot 425 , the assembly steps are simple, and it is convenient for workers to install, thereby improving the assembly efficiency of the water level switch 400 . However, the present design is not limited thereto. In other embodiments, the mounting seat may also include a first mounting plate and a second mounting plate arranged in intersection, the float is mounted on the first mounting plate, and the positioning hole is provided on the second mounting plate. The second mounting plate is also provided with a first mounting hole, and the fixing portion is also provided with a second mounting hole, and the fastener can pass through the first mounting hole and the second mounting hole to fix the second mounting plate on the fixing portion.
参照图13,为了提高安装座420的结构强度,本实施例中,可选地,第二安装板423的两侧边缘分别朝向固定部410延伸有两个第二翻边426,两个第二翻边426分别抵接于固定部410的左右两侧。第二翻边426既能够提高第二安装板423的结构强度,又能够限定住安装座420沿左右方向的位移,从而提高安装座420的安装稳定性。Referring to FIG. 13 , in order to improve the structural strength of the mounting base 420 , in this embodiment, optionally, two second flanges 426 extend from both side edges of the second mounting plate 423 toward the fixing portion 410 respectively, and the two second The flanges 426 abut against the left and right sides of the fixing portion 410 respectively. The second flange 426 can not only improve the structural strength of the second mounting plate 423 , but also limit the displacement of the mounting seat 420 along the left and right directions, thereby improving the installation stability of the mounting seat 420 .
参照图12、图13和图15,本实施例中,水位开关400包括用以检测容水槽140内的不同水位的第一水位开关402和第二水位开关403,固定部410包括分别供第一水位开关402、第二水位开关403安装的第一固定部411和第二固定部412,第一水位开关402设有防呆结构404,第一固定部411设有与防呆结构404相匹配的配合结构416。通过设置防呆结构404,能够避免生产线上工人或维修工人错装两个不同水位开关400的问题,从而提高产品的良品率,并节省因错装导致返工的时间,进而提高装配效率。需要说明的是,第一水位开关402用以检测低水位,第二水位开关403用以检测高水位,也即,第一水位开关402主要起预警功能,其有效信号用于调控容水槽140内的积水生成速率或消耗速率;而第二水位开关403主要起报警功能,其有效信号用于通知用户或售后人员,需要及时人工介入以将容水槽140内的积水及时清除掉。然本设计不限于此,于其他实施例中,还可以是水位开关包括用以检测集水槽内的不同水位的第一水位开关和第二水位开关,固定部包括分别供第一水位开关、第二水位开关安装的第一固定部和第二固定部,第二水位开关设有防呆结构,第二固定部设有与防呆结构相匹配的配合结构;或者是第一水位开关和第二水位开关均设有防呆结构,且两个防呆结构及其配合结构设置为不同。当第一固定件与第二固定件均设有防呆结构时,第一固定件上的防呆结构与第二固定件的防呆结构设置为不相同。Referring to Fig. 12, Fig. 13 and Fig. 15, in this embodiment, the water level switch 400 includes a first water level switch 402 and a second water level switch 403 for detecting different water levels in the water tank 140, and the fixing part 410 includes a water level switch for the first water level switch respectively. The water level switch 402, the first fixed part 411 and the second fixed part 412 installed by the second water level switch 403, the first water level switch 402 is provided with the foolproof structure 404, the first fixed part 411 is provided with the foolproof structure 404 matching Mating structure 416 . By setting the fool-proof structure 404, it is possible to avoid the problem of workers on the production line or maintenance workers installing two different water level switches 400 by mistake, thereby improving the yield rate of products, saving rework time due to wrong installation, and improving assembly efficiency. It should be noted that the first water level switch 402 is used to detect the low water level, and the second water level switch 403 is used to detect the high water level. and the second water level switch 403 mainly plays an alarm function, and its effective signal is used to notify the user or after-sales personnel that timely manual intervention is required to remove the accumulated water in the water tank 140 in time. However, the present design is not limited thereto. In other embodiments, the water level switch may also include a first water level switch and a second water level switch for detecting different water levels in the sump. The first fixed part and the second fixed part where the water level switch is installed, the second water level switch is provided with a foolproof structure, and the second fixed part is provided with a matching structure matching the foolproof structure; or the first water level switch and the second The water level switches are all provided with fool-proof structures, and the two fool-proof structures and their matching structures are set differently. When both the first fixing part and the second fixing part are provided with fool-proof structures, the fool-proof structures on the first fixing part and the fool-proof structures on the second fixing part are set to be different.
参照图13和图15,本实施例中,配合结构416为设于第一侧面413的限位凸部,防呆结构404为能够供限位凸部插入的让位缺口。当第一水位开关402的安装座420由上往下装入第一固定部411时,第一固定部411上的限位凸部会朝向让位缺口逐渐靠近,并经让位缺口的开口插入让位缺口内;而第一固定部411的的左右两侧边缘也会插入第一水位开关402的卡槽425内,直至第一水位开关402上的定位孔421卡置于第一固定部411上的定位凸部414,此时第一水位开关402即完成与底盘100的安装固定。可以理解的,由于第二水位开关403上未设置有让位缺口,则当工人误将第二水位开关403装到第一固定部411时,由于第二水位开关403上未设置有让位缺口,则限位凸部在第二水位开关403的安装途中就会与第二水位开关403发生明显干涉,使得第二水位开关403无法继续往下安装,此时工人就能够很容易地反应过来,自己出现错装的操作问题,从而能够对错装问题及时加以纠正。进一步的,工人还可以通过查看待安装的水位开关400上是否有让位缺口,就能快速且准确地判断出该水位开关400所对应的固定部410。然本设计不限于此,于其他实施例中,还可以是配合结构为位于定位凸部上方的多个凸筋,防呆结构为设于第一水位开关的安装座的第二安装板上的让位沉槽,让位沉槽配置为收容凸筋。Referring to FIG. 13 and FIG. 15 , in this embodiment, the matching structure 416 is a limiting protrusion provided on the first side surface 413 , and the fool-proof structure 404 is a clearance gap for inserting the limiting protrusion. When the mounting seat 420 of the first water level switch 402 is loaded into the first fixing part 411 from top to bottom, the limiting protrusion on the first fixing part 411 will gradually approach toward the relief gap, and be inserted through the opening of the relief gap and the left and right edges of the first fixing part 411 will also be inserted into the slot 425 of the first water level switch 402 until the positioning hole 421 on the first water level switch 402 is stuck on the first fixing part 411 At this time, the first water level switch 402 is installed and fixed on the chassis 100 . It can be understood that since the second water level switch 403 is not provided with a relief gap, when the worker mistakenly installs the second water level switch 403 on the first fixing part 411, since the second water level switch 403 is not provided with a relief gap , then the limit protrusion will interfere with the second water level switch 403 obviously during the installation of the second water level switch 403, so that the second water level switch 403 cannot be installed downwards. At this time, the workers can easily react, If there is an operation problem of wrong installation, the wrong installation problem can be corrected in time. Furthermore, workers can quickly and accurately determine the corresponding fixing portion 410 of the water level switch 400 by checking whether there is a gap on the water level switch 400 to be installed. However, the design is not limited thereto. In other embodiments, the matching structure may also be a plurality of ribs located above the positioning protrusion, and the fool-proof structure may be a second mounting plate located on the mounting base of the first water level switch. Give way sinker, and the step down sinker is configured as accommodating ribs.
参照图14和图15,为了方便察看第一固定部411与第二固定部412的结构特征区别,本实施例中,第一固定部411与第二固定部412位于容水槽140的同一侧,且呈相并行设置。工人一眼就能看出哪个固定部410上具有限位凸部,从而确认出哪个固定部410是第一固定部411,从而能够快速准确地将第一水位开关402安装到第一固定部411上。然本设计不限于此,于其他实施例中,还可以是第一固定部与第二固定部分设于集水槽的相对两侧。Referring to Fig. 14 and Fig. 15, in order to facilitate viewing the difference in structural features between the first fixing part 411 and the second fixing part 412, in this embodiment, the first fixing part 411 and the second fixing part 412 are located on the same side of the water tank 140, and are arranged in parallel. Workers can see at a glance which fixed part 410 has a limiting protrusion, thereby confirming which fixed part 410 is the first fixed part 411, so that the first water level switch 402 can be quickly and accurately installed on the first fixed part 411 . However, the present design is not limited thereto, and in other embodiments, the first fixing portion and the second fixing portion may also be disposed on opposite sides of the sump.
参照图15,为了简化底盘100的结构,进而降低底盘100的制造成本,本实施例中,第一固定部411上的弧形通槽415与第二固定部412上的弧形通槽415呈相并行设置,从而使不同的弧形通槽415均能够通过一个模具滑块成型出来,进而简化底盘100的模具结构,降低底盘100的制造成本。15, in order to simplify the structure of the chassis 100 and further reduce the manufacturing cost of the chassis 100, in this embodiment, the arc-shaped through groove 415 on the first fixing part 411 and the arc-shaped through groove 415 on the second fixing part 412 are in the form of They are arranged in parallel, so that different arc-shaped through grooves 415 can be formed by one mold slider, thereby simplifying the mold structure of the chassis 100 and reducing the manufacturing cost of the chassis 100 .
本实施例中,第二水位开关403的浮子401的下限位置,与第一水位开关402的浮子401的下限位置之间的高度差大于等于5毫米。可以理解的,若第二水位开关403的浮子401的下限位置,与第一水位开关402的浮子401的下限位置之间的高度差设置得过小,则容水槽140内的积水因外力作用而产生激荡时,容易误触发第二水位开关403,给用户带来不必要的困扰。In this embodiment, the height difference between the lower limit position of the float 401 of the second water level switch 403 and the lower limit position of the float 401 of the first water level switch 402 is greater than or equal to 5 mm. It can be understood that if the height difference between the lower limit position of the float 401 of the second water level switch 403 and the lower limit position of the float 401 of the first water level switch 402 is set too small, the accumulated water in the water tank 140 will be caused by external force. When turbulence occurs, it is easy to trigger the second water level switch 403 by mistake, which brings unnecessary troubles to the user.
本申请还提出一种底盘组件,用于空气调节设备,该空气调节设备可以为除湿机,也可以为整体式空调器,如移动空调。The present application also proposes a chassis assembly for use in air-conditioning equipment. The air-conditioning equipment may be a dehumidifier or an integrated air conditioner, such as a mobile air conditioner.
参照图16至图21,为本申请底盘组件再一实施例的结构示意图,请该底盘组件包括底盘100和螺栓500,螺栓500包括相连接的固定段501和螺杆段505,固定段501与底盘100注塑成型,固定段501的周面设有限位凸部502,限位凸部502具有沿螺栓500的轴向分布且相互背离的两个注塑表面503,底盘100包覆于两个注塑表面503。Referring to Fig. 16 to Fig. 21, it is a structural schematic view of another embodiment of the chassis assembly of the present application. The chassis assembly includes a chassis 100 and a bolt 500. The bolt 500 includes a fixed section 501 and a screw section 505 connected to each other. The fixed section 501 is connected to the chassis. 100 is injection molded, and the peripheral surface of the fixed section 501 is provided with a limiting convex part 502. The limiting convex part 502 has two injection molding surfaces 503 distributed along the axial direction of the bolt 500 and facing away from each other. The chassis 100 is covered on the two injection molding surfaces 503 .
参照图18,本实施例中,底盘100具有上表面和下表面,螺杆段505凸出于上表面,即上表面用于供压缩机安装,螺杆段505设有用于与螺母螺接的外螺纹。底盘100包覆于两个注塑表面503时,即限位凸部502上靠近螺杆段505的注塑表面503与底盘100的上表面间隔,限位凸部502上远离螺杆段505的注塑表面503与底盘100的下表面间隔,也即,限位凸部502整体包覆于底盘100内。固定段501与底盘100注塑成型,即螺栓500作为嵌件与底盘100注塑在一起。Referring to Fig. 18, in this embodiment, the chassis 100 has an upper surface and a lower surface, the screw section 505 protrudes from the upper surface, that is, the upper surface is used for compressor installation, and the screw section 505 is provided with an external thread for screwing with a nut . When the chassis 100 is coated on the two injection molding surfaces 503, that is, the injection molding surface 503 on the limiting protrusion 502 close to the screw segment 505 is spaced from the upper surface of the chassis 100, and the injection molding surface 503 on the limiting protrusion 502 away from the screw segment 505 is spaced from the upper surface of the chassis 100. The lower surface of the chassis 100 is spaced apart, that is, the limiting protrusion 502 is entirely covered in the chassis 100 . The fixing section 501 is injection molded with the chassis 100 , that is, the bolt 500 is injection molded together with the chassis 100 as an insert.
本申请技术方案通过将在螺栓500的固定段501的周面设有限位凸部502,再将固定段501与底盘100注塑成型时,可以使得底盘100包覆于限位凸部502上沿螺栓500的轴向分布且相互背离的两个注塑表面503。如此相当于注塑成型的底盘100将限位凸部502整体包覆在内,从而可以通过限位凸部502 限制螺栓500上下运动,而且也增大了螺栓500与底盘100的接触面积,能够避免因压缩机振动而导致螺栓500松动脱落的情况,极大提升了螺栓500与底盘100安装可靠性。而且底盘100将限位凸部502整体包覆在内时,避免了限位凸部502显露在外的情况,可以利用底盘100对限位凸部502和固定段501进行有效防护,防止限位凸部502被腐蚀。In the technical solution of the present application, by providing a limiting convex portion 502 on the peripheral surface of the fixing section 501 of the bolt 500, and then injecting the fixing section 501 and the chassis 100, the chassis 100 can be covered on the limiting convex portion 502 along the bolt. 500 are two injection molding surfaces 503 distributed axially and facing away from each other. In this way, the injection-molded chassis 100 completely covers the limiting convex part 502, so that the bolt 500 can be restricted from moving up and down by the limiting convex part 502, and the contact area between the bolt 500 and the chassis 100 is also increased, which can avoid The situation that the bolt 500 loosens and falls off due to the vibration of the compressor greatly improves the installation reliability of the bolt 500 and the chassis 100 . Moreover, when the chassis 100 wraps the position-limiting protrusion 502 as a whole, it avoids the situation that the position-limiting protrusion 502 is exposed, and the chassis 100 can be used to effectively protect the position-limiting protrusion 502 and the fixed section 501 to prevent the position-limiting protrusion Portion 502 is corroded.
参照图19,本实施例中,限位凸部502关于螺栓500的轴线呈非回转体状设置。具体而言,底盘100整体包覆限位凸部502时,底盘100还包覆限位凸部502的位于两个注塑表面503之间的侧面。如此将限位凸部502关于螺栓500的轴线呈非回转体状设置时,可以防止限位凸部502围绕螺栓500的轴线转动,即当螺栓500受到转动力矩时,可以防止螺栓500在底盘100上自转,增加了螺栓500抗扭矩的能力,使螺栓500在承受较大转动力矩以及各方向的力而不松动。当然,在其它实施例中,限位凸部502也可以呈圆环状设置。Referring to FIG. 19 , in this embodiment, the limiting protrusion 502 is arranged in a non-rotating shape with respect to the axis of the bolt 500 . Specifically, when the chassis 100 covers the limiting protrusion 502 as a whole, the chassis 100 also covers the side surface of the limiting protrusion 502 located between the two injection molding surfaces 503 . When the limiting protrusion 502 is arranged in a non-rotating shape with respect to the axis of the bolt 500, it can prevent the limiting protrusion 502 from rotating around the axis of the bolt 500, that is, when the bolt 500 is subjected to a rotational torque, it can prevent the bolt 500 from rotating on the chassis 100. The upper rotation increases the anti-torque ability of the bolt 500, so that the bolt 500 will not loosen when it bears a large rotational moment and forces in various directions. Certainly, in other embodiments, the limiting protrusion 502 may also be arranged in a ring shape.
其中,限位凸部502具体形状可以为多种,例如,本实施例中,限位凸部502呈环绕固定段501的多边形柱状。即限位凸部502的外周轮廓呈多边形状,具体地,限位凸部502可以呈三边形柱状、四边形柱状、五边形柱状或六边形柱状等等,如此使得限位凸部502的结构简单,便于加工成型,能降低制造难度,降低成本。本实施例中,限位凸部502呈环绕固定段501的矩形柱状。然本设计不限于此,于其他实施例中,限位凸部502还可以呈环绕固定段501的椭圆柱状,即限位凸部502的外周轮廓呈椭圆形,如此限位凸部502的结构简单。又或者是,限位凸部502还包括环绕固定段501的环形部和设于环形部上的凸块,环形部具有注塑表面503,凸块设于注塑表面503。再或者是,限位凸部502包括环绕固定段501的环形部和凹设于环形部表面的凹槽。Wherein, the specific shape of the limiting protrusion 502 can be various. For example, in this embodiment, the limiting protrusion 502 is in the shape of a polygonal column surrounding the fixing section 501 . That is, the outer peripheral contour of the limiting convex portion 502 is polygonal. Specifically, the limiting convex portion 502 can be in the shape of a triangular column, a quadrangular column, a pentagonal column, or a hexagonal column, etc., so that the limiting convex portion 502 The structure is simple, easy to process and form, and can reduce manufacturing difficulty and cost. In this embodiment, the limiting protrusion 502 is in the shape of a rectangular column surrounding the fixing section 501 . However, the present design is not limited thereto. In other embodiments, the limiting convex portion 502 can also be in the shape of an elliptical column surrounding the fixed section 501, that is, the outer peripheral contour of the limiting convex portion 502 is elliptical, so that the structure of the limiting convex portion 502 Simple. Alternatively, the limiting protrusion 502 further includes an annular portion surrounding the fixing section 501 and a protrusion disposed on the annular portion, the annular portion has an injection molding surface 503 , and the protrusion is disposed on the injection molding surface 503 . Alternatively, the limiting protrusion 502 includes an annular portion surrounding the fixing section 501 and a groove recessed on the surface of the annular portion.
参照图18,本实施例中,底盘组件还包括密封胶层506,密封胶层506设于螺杆段505与底盘100的分界处。具体而言,将螺栓500与底盘100注塑在一起后,再在螺杆段505与底盘100上表面的分界处设置密封胶,从而形成密封胶层506,如此设置,即使螺杆段505与底盘100上表面的分界处产生缝隙时,也能通过密封胶层506进行密封,可以防止水从螺杆段505与底盘100之间的缝隙渗入固定段501而导致固定段501被腐蚀的情况,进一步提升螺栓500安装可靠性。Referring to FIG. 18 , in this embodiment, the chassis assembly further includes a sealant layer 506 , and the sealant layer 506 is provided at the boundary between the screw segment 505 and the chassis 100 . Specifically, after the bolt 500 and the chassis 100 are injection molded together, sealant is provided at the boundary between the screw section 505 and the upper surface of the chassis 100 to form a sealant layer 506. When there is a gap at the boundary of the surface, it can also be sealed by the sealant layer 506, which can prevent water from penetrating into the fixed segment 501 from the gap between the screw segment 505 and the chassis 100 and cause the fixed segment 501 to be corroded, further improving the bolt 500. Installation reliability.
本实施例中,密封胶层506的厚度(参照图19中的标注h)大于或等于0.5mm。如此设置,可以保证密封胶层506稳定粘接于在螺杆段505与底盘100的分界处,降低密封胶层506脱落的风险,保证密封效果更好。需要说明的是,密封胶层506可以仅设于螺杆段505与底盘100的角落处,也可以较大面积地铺设于底盘100的表面。密封胶层506的厚度即密封胶层506相对底盘表面的凸出高度,也即,封胶层30的厚度为密封胶层506远离底盘表面的一侧与底盘100的表面之间的间距。In this embodiment, the thickness of the sealant layer 506 (refer to the label h in FIG. 19 ) is greater than or equal to 0.5 mm. Such arrangement can ensure that the sealant layer 506 is stably adhered to the boundary between the screw segment 505 and the chassis 100 , reduces the risk of the sealant layer 506 falling off, and ensures a better sealing effect. It should be noted that the sealant layer 506 may be only provided at the corners of the screw section 505 and the chassis 100 , or may be laid on the surface of the chassis 100 in a larger area. The thickness of the sealant layer 506 is the protrusion height of the sealant layer 506 relative to the surface of the chassis, that is, the thickness of the sealant layer 30 is the distance between the side of the sealant layer 506 away from the chassis surface and the surface of the chassis 100 .
参照图19至图21,本实施例中,固定段501的周面还设有均沿螺栓500的轴向延伸的多个限位凸筋504,多个限位凸筋504在固定段501的周向上间隔分布,且均位于限位凸部502远离螺杆段505的一侧。应当理解,固定段501与底盘100注塑在一起时,使得底盘100也包覆于限位凸筋504,即底盘100能够嵌入相邻两个限位凸筋504之间形成的凹槽中,如此一方面增大了固定段501与底盘100的接触面积,进一步提升了螺栓500与底盘100连接稳定性,另一方面能够防止螺栓500在底盘100上自转,增加了螺栓500抗扭矩的能力,使螺栓500在承受较大转动力矩以及各方向的力而不松动。Referring to Fig. 19 to Fig. 21, in this embodiment, the peripheral surface of the fixed section 501 is also provided with a plurality of limiting ribs 504 extending along the axial direction of the bolt 500, and the plurality of limiting ribs 504 are located on the fixed section 501. They are distributed at intervals in the circumferential direction, and are all located on a side of the limiting protrusion 502 away from the screw segment 505 . It should be understood that when the fixed section 501 and the chassis 100 are injection molded together, the chassis 100 is also covered by the limiting ribs 504, that is, the chassis 100 can be embedded in the groove formed between two adjacent limiting ribs 504, so On the one hand, the contact area between the fixed section 501 and the chassis 100 is increased, which further improves the connection stability between the bolt 500 and the chassis 100; The bolt 500 does not loosen when subjected to relatively large rotational torque and forces in various directions.
参照图18至图21,本实施例中,固定段501的周面设有限位沉槽507,限位沉槽507位于限位凸部502远离螺杆段505的一侧,并与限位凸部502间隔。通过在固定段501的周面设置限位沉槽507,固定段501与底盘100注塑在一起时,可以使得底盘100嵌入限位沉槽507中,从而限制螺栓500沿其轴向相对底盘100运动,而且还增大了固定段501与底盘100的接触面积,进一步降低了螺栓500松动风险,提升了螺栓500与底盘100连接稳定性。此外,通过将限位沉槽507与限位凸部502间隔设置,在加工成型限位沉槽507时,可以避免加工刀具与限位凸部502干涉,能够便于加工成型。Referring to Fig. 18 to Fig. 21, in this embodiment, the peripheral surface of the fixed section 501 is provided with a limiting sinking groove 507, and the limiting sinking groove 507 is located on the side of the limiting convex part 502 away from the screw segment 505, and is connected with the limiting convex part. 502 interval. By setting the limiting sinking groove 507 on the peripheral surface of the fixing section 501, when the fixing section 501 and the chassis 100 are injection molded together, the chassis 100 can be embedded in the limiting sinking groove 507, thereby limiting the movement of the bolt 500 relative to the chassis 100 along its axial direction. , and also increases the contact area between the fixing section 501 and the chassis 100 , further reduces the risk of the bolt 500 loosening, and improves the connection stability between the bolt 500 and the chassis 100 . In addition, by arranging the limiting sinker groove 507 and the limiting convex portion 502 at intervals, when the limiting sinker groove 507 is processed and formed, the interference of the processing tool with the limiting convex portion 502 can be avoided, and the processing and forming can be facilitated.
参照图20和图21,本实施例中,限位沉槽507呈沿固定段501的周向延伸的环状。即限位沉槽507环设于固定段501的外周。如此保证限位沉槽507在螺栓500轴向的宽度不变时,可以增大限位沉槽507的尺寸,在将固定段501与底盘100注塑在一起时,成型底盘100的塑料可以从固定段501的四周嵌入限位沉槽507,使得底盘100嵌入限位沉槽507内的部分更多,从而能更好地限制螺栓500沿其轴向相对底盘100运动,而且进一步增大了固定段501与底盘100的接触面积,进一步降低了螺栓500松动风险。在设置限位凸筋504时,限位凸筋504在限位沉槽507处断开。当然,在其它实施例中,限位沉槽507也可以为方槽或圆槽。Referring to FIG. 20 and FIG. 21 , in this embodiment, the limiting sinker 507 is in the shape of a ring extending along the circumferential direction of the fixing section 501 . That is, the limiting sinking groove 507 is arranged around the outer periphery of the fixing section 501 . In this way, when the width of the limiting sinker 507 in the axial direction of the bolt 500 is constant, the size of the limiting sinker 507 can be increased. When the fixed section 501 and the chassis 100 are injection molded together, the plastic forming the chassis 100 can be fixed from the The limit sinking groove 507 is embedded around the section 501, so that more parts of the chassis 100 are embedded in the limit sinking groove 507, so that the movement of the bolt 500 relative to the chassis 100 along its axial direction can be better restricted, and the fixed section is further enlarged. The contact area between the 501 and the chassis 100 further reduces the risk of the bolt 500 becoming loose. When the limiting rib 504 is set, the limiting rib 504 is broken at the limiting sinker 507 . Certainly, in other embodiments, the limit sinking groove 507 may also be a square groove or a circular groove.
参照图19至图21,本实施例中,固定段501的周面设有至少两个限位沉槽507,两个限位沉槽507均位于限位凸部502远离螺杆段505的一侧,并在螺栓500的轴向上间隔设置。如此增加了限位沉槽507的数量,可以使得底盘100嵌入限位沉槽507内的部分更多,从而能更好地限制螺栓500沿其轴向相对底盘100运动,进一步增大了固定段501与底盘100的接触面积,降低了螺栓500松动风险。本实施例中,固定段501的周面设有两个限位沉槽507,固定段501上远离限位凸部502的限位沉槽507与固定段501远离限位凸部502的端面间隔,固定段501上靠近限位凸部502的限位沉槽507与限位凸部 502间隔。19 to 21, in this embodiment, at least two limiting sinking grooves 507 are provided on the peripheral surface of the fixing section 501, and the two limiting sinking grooves 507 are located on the side of the limiting protrusion 502 away from the screw segment 505. , and are arranged at intervals in the axial direction of the bolt 500 . Such an increase in the number of limit sinking grooves 507 can make more parts of the chassis 100 embedded in the limit sinking grooves 507, thereby better restricting the movement of the bolt 500 relative to the chassis 100 along its axial direction, and further increasing the fixed section. The contact area between the 501 and the chassis 100 reduces the risk of the bolt 500 becoming loose. In this embodiment, two limiting sinking grooves 507 are provided on the peripheral surface of the fixing section 501, and the limiting sinking grooves 507 on the fixing section 501 away from the limiting convex part 502 are separated from the end surface of the fixing section 501 away from the limiting convex part 502. , the limiting sinker 507 on the fixing section 501 close to the limiting convex portion 502 is spaced from the limiting convex portion 502 .
本申请还提出一种空调器,包括前述的底盘组件,该底盘组件的具体结构参照上述实施例,由于本空调器采用了上述所有实施例的全部技术方案,因此至少具有上述实施例的技术方案所带来的所有有益效果,在此不再一一赘述。The present application also proposes an air conditioner, including the aforementioned chassis assembly. For the specific structure of the chassis assembly, refer to the above-mentioned embodiments. Since this air conditioner adopts all the technical solutions of all the above-mentioned embodiments, it has at least the technical solutions of the above-mentioned embodiments. All the beneficial effects brought about will not be described one by one here.
以上所述仅为本申请的可选实施例,并非因此限制本申请的专利范围,凡是在本申请的发明构思下,利用本申请说明书及附图内容所作的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本申请的专利保护范围内。The above are only optional embodiments of the present application, and are not intended to limit the patent scope of the present application. Under the inventive concept of the present application, the equivalent structural transformations made by using the description of the application and the contents of the accompanying drawings, or direct/indirect Applications in other relevant technical fields are included in the patent protection scope of the present application.

Claims (20)

  1. 一种底盘组件,其中,包括:A chassis assembly, comprising:
    底盘,设有用以聚集冷凝水的集水槽;Chassis, provided with a sump for collecting condensed water;
    限位卡合件,连接于所述底盘,且用以卡固打水电机;以及a limit snapping piece, connected to the chassis, and used to fasten the water pumping motor; and
    安装件,连接于所述底盘,且与所述限位卡合件设于所述集水槽的同一侧,所述安装件设有若干个安装孔,所述安装孔用以与穿设打水电机的紧固件连接。The mounting part is connected to the chassis, and is arranged on the same side of the sump as the limit snapping part. Machine fastener connection.
  2. 如权利要求1所述的底盘组件,其中,所述限位卡合件包括卡合板、及分设于所述卡合板的相对两侧的两限位板,所述限位板用以抵接打水电机,所述卡合板的靠近所述限位板的一侧设有用以卡固打水电机的卡合凸部,所述卡合凸部、卡合板、及两限位板共同限定出用以抵接限定打水电机的限位槽。The chassis assembly according to claim 1, wherein the limiting engaging member comprises a locking plate and two limiting plates respectively arranged on opposite sides of the locking plate, and the limiting plates are used to abut against the punching plate. For the water motor, the side of the engaging plate close to the limiting plate is provided with an engaging convex portion for securing the water motor, and the engaging convex portion, the engaging plate, and the two limiting plates jointly define a To abut against the limiting groove of the pumping motor.
  3. 如权利要求2所述的底盘组件,其中,所述卡合凸部设有朝向所述限位槽的限位面、及背离所述限位槽的第一导向斜面,在远离所述卡合板的方向上,所述第一导向斜面沿靠近所述底盘的方向倾斜延伸设置;和/或The chassis assembly according to claim 2, wherein the engaging protrusion is provided with a limiting surface facing the limiting groove, and a first guide inclined surface away from the limiting groove, and is far away from the engaging plate. In the direction of , the first guide slope extends obliquely along the direction close to the chassis; and/or
    所述限位板的背离所述底盘的一端设有第二导向斜面,在朝向所述限位槽的方向上,所述第二导向斜面沿靠近所述底盘的方向倾斜延伸设置。The end of the limit plate away from the chassis is provided with a second guide slope, and in the direction toward the limit slot, the second guide slope extends obliquely in a direction close to the chassis.
  4. 如权利要求2所述的底盘组件,其中,所述卡合凸部设于所述限位板的上方;和/或The chassis assembly according to claim 2, wherein the engaging protrusion is arranged above the limiting plate; and/or
    所述卡合凸部连接有用以供用户按压操作的按压部;和/或The engaging convex part is connected with a pressing part for the user to press and operate; and/or
    所述安装孔的延伸方向与两所述限位板的分布方向呈相并行设置;和/或The extending direction of the mounting holes is parallel to the distribution direction of the two limiting plates; and/or
    所述安装孔设有至少两个,至少两所述安装孔沿上下方向间隔分布。There are at least two mounting holes, and at least two mounting holes are arranged at intervals along the vertical direction.
  5. 如权利要求1至4任一项所述的底盘组件,其中,所述底盘组件还包括连接所述底盘、安装件、及限位卡合件的挡水板,所述挡水板、限位卡合件、及安装件共同限定出用以收纳打水电机的收纳腔;和/或The chassis assembly according to any one of claims 1 to 4, wherein the chassis assembly further comprises a water baffle connecting the chassis, the mounting piece, and the limit snapping piece, the water baffle, the limit The engaging part and the mounting part jointly define a storage cavity for receiving the water pumping motor; and/or
    所述底盘组件还包括连接于所述底盘的支撑件,所述支撑件用以承托打水电机,以使打水电机与所述底盘之间形成有间隙。The chassis assembly also includes a supporting member connected to the chassis, and the supporting member is used to support the water pumping motor so that a gap is formed between the water pumping motor and the chassis.
  6. 如权利要求1所述的底盘组件,其中,所述底盘组件还包括打水电机和挡水件,所述打水电机包括位于所述集水槽的外侧的电机、及驱动连接于所述电机的转轴,所述集水槽的槽壁设有用以供所述转轴活动穿设的避让口,所述挡水件连接于所述转轴,且对应所述避让口设置,The chassis assembly according to claim 1, wherein the chassis assembly further comprises a water pumping motor and a water retaining member, the water pumping motor includes a motor located outside the sump, and a drive connected to the motor The rotating shaft, the groove wall of the water collection tank is provided with an avoidance port for the movable shaft to pass through, the water retaining member is connected to the rotating shaft, and is set corresponding to the avoidance port,
    和/或,所述挡水件与所述避让口之间的距离至少是1.5毫米。And/or, the distance between the water blocking member and the escape opening is at least 1.5 mm.
  7. 如权利要求6所述的底盘组件,其中,所述集水槽的槽壁还设有用以供所述转轴活动穿设的避让槽,所述避让槽沿所述转轴的轴向延伸设置,所述避让槽具有靠近所述电机的第一槽壁,所述避让口位于所述第一槽壁,所述挡水件位于所述避让槽内,The chassis assembly according to claim 6, wherein the groove wall of the water collection groove is further provided with an avoidance groove for the rotating shaft to move through, and the avoidance groove is arranged along the axial extension of the rotating shaft, and the The avoidance groove has a first groove wall close to the motor, the avoidance port is located on the first groove wall, and the water blocking member is located in the avoidance groove,
    和/或,所述第一槽壁的边缘与所述避让口之间的距离至少是3.5毫米。And/or, the distance between the edge of the first groove wall and the escape port is at least 3.5 mm.
  8. 如权利要求7所述的底盘组件,其中,在沿远离所述避让口的方向上,所述避让槽的等效直径呈逐渐增大设置;The chassis assembly according to claim 7, wherein, in the direction away from the avoidance port, the equivalent diameter of the avoidance groove is gradually increased;
    和/或,所述避让口设有朝上的缺口,所述避让槽设有朝上的开口,所述开口与所述缺口相连通。And/or, the escape opening is provided with an upward notch, and the escape groove is provided with an upward opening, and the opening communicates with the notch.
  9. 如权利要求6所述的底盘组件,其中,所述挡水件为套设于所述转轴上的挡水环;和/或The chassis assembly according to claim 6, wherein the water retaining member is a water retaining ring sleeved on the rotating shaft; and/or
    所述挡水件为弹性材质;The water retaining member is made of elastic material;
    和/或,以垂直于所述转轴的轴线的平面作为参考平面,所述挡水件的外轮廓在所述参考平面上的投影,至少部分位于所述避让口在所述参考平面上的投影的外侧。And/or, taking a plane perpendicular to the axis of the rotating shaft as a reference plane, the projection of the outer contour of the water retaining member on the reference plane is at least partially located in the projection of the avoidance port on the reference plane outside.
  10. 一种底盘组件,其中,所述底盘组件包括:A chassis assembly, wherein the chassis assembly includes:
    底盘,设有容水槽;以及a chassis having a water tank; and
    水位开关,设于所述容水槽内,并包括用以跟随所述容水槽内的水面上下浮动的浮子;The water level switch is set in the water tank and includes a float for following the water surface in the water tank;
    所述浮子的外边缘与所述容水槽的槽侧壁之间的最短距离大于或等于7毫米;和/或,所述浮子的下限位置与所述容水槽的底壁之间的距离大于或等于6毫米;The shortest distance between the outer edge of the float and the tank side wall of the water tank is greater than or equal to 7 millimeters; and/or, the distance between the lower limit position of the float and the bottom wall of the water tank is greater than or equal to equal to 6 mm;
    和/或,所述底盘朝上延伸有固定部,所述水位开关安装于所述固定部。And/or, a fixing part extends upwards from the chassis, and the water level switch is installed on the fixing part.
  11. 如权利要求10所述的底盘组件,其中,所述容水槽的底壁对应所述水位开关的下端设有积淤沉槽,The chassis assembly according to claim 10, wherein the bottom wall of the water holding tank is provided with a sedimentation tank corresponding to the lower end of the water level switch,
    和/或,所述积淤沉槽的槽深范围为2毫米至3毫米。And/or, the depth of the sedimentation tank ranges from 2 mm to 3 mm.
  12. 如权利要求10所述的底盘组件,其中,所述水位开关还包括供所述浮子安装的安装座,所述固定部具有朝向所述浮子的第一侧面,所述第一侧面设有定位凸部,所述安装座设有与所述定位凸部相配合的定位孔。The chassis assembly according to claim 10, wherein the water level switch further comprises a mounting seat for the float to be mounted on, the fixing part has a first side facing the float, and the first side is provided with a positioning protrusion The mounting seat is provided with a positioning hole matched with the positioning protrusion.
  13. 如权利要求12所述的底盘组件,其中,所述安装座包括呈相交设置的第一安装板和第二安装板,所述浮子安装于所述第一安装板,所述定位孔设于所述第二安装板,所述第二安装板的侧边缘朝向所述固定部延伸有第一翻边,所述第一翻边与所述第二安装板共同限定出用以卡置所述固定部的卡槽; 和/或The chassis assembly according to claim 12, wherein the mounting seat comprises a first mounting plate and a second mounting plate intersecting, the float is mounted on the first mounting plate, and the positioning hole is provided on the The second mounting plate, the side edge of the second mounting plate extends toward the fixing portion with a first flange, the first flange and the second mounting plate jointly define a the card slot on the inside; and/or
    所述定位凸部的外周设有弧形通槽。The outer periphery of the positioning protrusion is provided with an arc-shaped through groove.
  14. 如权利要求10所述的底盘组件,其中,所述水位开关包括用以检测所述容水槽内的不同水位的第一水位开关和第二水位开关,所述固定部包括分别供所述第一水位开关、第二水位开关安装的第一固定部和第二固定部,所述第一水位开关设有防呆结构,所述第一固定部设有与所述防呆结构相匹配的配合结构;The chassis assembly according to claim 10, wherein the water level switch includes a first water level switch and a second water level switch for detecting different water levels in the water tank, and the fixing part includes a water level switch for the first The first fixing part and the second fixing part where the water level switch and the second water level switch are installed, the first water level switch is provided with a foolproof structure, and the first fixing part is provided with a matching structure matching the foolproof structure ;
    和/或,所述配合结构为设于所述第一侧面的限位凸部,所述防呆结构为能够供所述限位凸部插入的让位缺口;And/or, the matching structure is a position-limiting protrusion provided on the first side, and the fool-proof structure is a gap for the position-limiting protrusion to be inserted into;
    和/或,所述第一固定部与所述第二固定部位于所述容水槽的同一侧,且呈相并行设置。And/or, the first fixing part and the second fixing part are located on the same side of the water holding tank and are arranged in parallel.
  15. 一种底盘组件,其中,所述底盘组件包括:A chassis assembly, wherein the chassis assembly includes:
    底盘;以及chassis; and
    螺栓,包括相连接的固定段和螺杆段,所述固定段与所述底盘注塑成型,所述固定段的周面设有限位凸部,所述限位凸部具有沿所述螺栓的轴向分布且相互背离的两个注塑表面,所述底盘包覆于两个所述注塑表面。The bolt includes a fixed section connected with a screw section, the fixed section is injection-molded with the chassis, the peripheral surface of the fixed section is provided with a limiting protrusion, and the limiting protrusion has a shape along the axial direction of the bolt. Two injection molding surfaces are distributed and away from each other, and the chassis covers the two injection molding surfaces.
  16. 如权利要求15所述的底盘组件,其中,所述限位凸部关于所述螺栓的轴线呈非回转体状设置;The chassis assembly according to claim 15, wherein the limiting protrusion is arranged in the shape of a non-rotating body with respect to the axis of the bolt;
    和/或,所述限位凸部呈环绕所述固定段的多边形柱状;或者,所述限位凸部呈环绕所述固定段的椭圆柱状。And/or, the limiting convex part is in the shape of a polygonal column surrounding the fixing section; alternatively, the limiting convex part is in the shape of an elliptical column surrounding the fixing section.
  17. 如权利要求15所述的底盘组件,其中,所述底盘组件还包括密封胶层,所述密封胶层设于所述螺杆段与所述底盘的分界处,The chassis assembly according to claim 15, wherein the chassis assembly further comprises a sealant layer, and the sealant layer is provided at the boundary between the screw segment and the chassis,
    和/或,所述密封胶层的厚度大于或等于0.5mm。And/or, the thickness of the sealant layer is greater than or equal to 0.5mm.
  18. 如权利要求15所述的底盘组件,其中,所述固定段的周面还设有均沿所述螺栓的轴向延伸的多个限位凸筋,多个所述限位凸筋在所述固定段的周向上间隔分布,且均位于所述限位凸部远离所述螺杆段的一侧。The chassis assembly according to claim 15, wherein, the peripheral surface of the fixing section is further provided with a plurality of limiting ribs extending in the axial direction of the bolt, and the plurality of limiting ribs are arranged on the The fixing segments are distributed at intervals in the circumferential direction, and are all located on a side of the limiting protrusion away from the screw segment.
  19. 如权利要求15所述的底盘组件,其中,所述固定段的周面还设有限位沉槽,所述限位沉槽位于所述限位凸部远离所述螺杆段的一侧,并与所述限位凸部间隔,The chassis assembly according to claim 15, wherein a limiting sinker is provided on the peripheral surface of the fixing section, and the limiting sinking is located on the side of the limiting protrusion away from the screw section, and is in contact with the screw section. The distance between the limiting protrusions is,
    和/或,所述限位沉槽呈沿所述固定段的周向延伸的环状,And/or, the limit sinking groove is in the shape of a ring extending along the circumference of the fixing section,
    和/或,所述固定段的周面设有至少两个所述限位沉槽,两个所述限位沉槽均位于所述限位凸部远离所述螺杆段的一侧,并在所述螺栓的轴向上间隔设置。And/or, at least two limiting sinking grooves are provided on the peripheral surface of the fixing section, and the two limiting sinking grooves are located on the side of the limiting protrusion away from the screw segment, The bolts are arranged at intervals in the axial direction.
  20. 一种空调器,包括如权利要求1-19任一项所述的底盘组件。An air conditioner, comprising the chassis assembly according to any one of claims 1-19.
PCT/CN2021/131513 2021-08-30 2021-11-18 Chassis assembly and air conditioner WO2023029221A1 (en)

Applications Claiming Priority (8)

Application Number Priority Date Filing Date Title
CN202122074028.8U CN215637954U (en) 2021-08-30 2021-08-30 Chassis assembly and air conditioning apparatus
CN202122074028.8 2021-08-30
CN202122403622.7U CN215809256U (en) 2021-09-30 2021-09-30 Chassis assembly and air conditioner
CN202122409052.2 2021-09-30
CN202122407083.4U CN215934580U (en) 2021-09-30 2021-09-30 Water fetching motor mounting structure and air conditioner
CN202122409052.2U CN215930100U (en) 2021-09-30 2021-09-30 Chassis assembly and air conditioner
CN202122403622.7 2021-09-30
CN202122407083.4 2021-09-30

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Publication Number Publication Date
WO2023029221A1 true WO2023029221A1 (en) 2023-03-09

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CN106500197A (en) * 2016-10-31 2017-03-15 广东美的制冷设备有限公司 Mobile air conditioner
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