WO2023020743A1 - Produktionsanlage zur herstellung, behandlung und/oder abfüllung von behältern und verfahren zu dessen produktionssteuerung und/oder anlagenspezifikation - Google Patents
Produktionsanlage zur herstellung, behandlung und/oder abfüllung von behältern und verfahren zu dessen produktionssteuerung und/oder anlagenspezifikation Download PDFInfo
- Publication number
- WO2023020743A1 WO2023020743A1 PCT/EP2022/068708 EP2022068708W WO2023020743A1 WO 2023020743 A1 WO2023020743 A1 WO 2023020743A1 EP 2022068708 W EP2022068708 W EP 2022068708W WO 2023020743 A1 WO2023020743 A1 WO 2023020743A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- production
- components
- container bodies
- containers
- state variable
- Prior art date
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 139
- 238000000034 method Methods 0.000 title claims abstract description 96
- 238000012545 processing Methods 0.000 title claims abstract description 19
- 239000000463 material Substances 0.000 claims abstract description 71
- 238000004088 simulation Methods 0.000 claims abstract description 9
- 239000007787 solid Substances 0.000 claims abstract description 9
- 238000007689 inspection Methods 0.000 claims description 28
- 238000004364 calculation method Methods 0.000 claims description 17
- 238000013461 design Methods 0.000 claims description 13
- 238000007789 sealing Methods 0.000 claims description 13
- 238000005259 measurement Methods 0.000 claims description 9
- 238000010438 heat treatment Methods 0.000 claims description 7
- 238000002372 labelling Methods 0.000 claims description 7
- 238000004140 cleaning Methods 0.000 claims description 6
- 239000011248 coating agent Substances 0.000 claims description 5
- 238000000576 coating method Methods 0.000 claims description 5
- 238000005094 computer simulation Methods 0.000 claims description 5
- 238000001816 cooling Methods 0.000 claims description 5
- 238000007639 printing Methods 0.000 claims description 5
- 238000003908 quality control method Methods 0.000 claims description 5
- 230000001105 regulatory effect Effects 0.000 claims description 5
- 238000007514 turning Methods 0.000 claims description 5
- 239000007788 liquid Substances 0.000 claims description 4
- 230000001276 controlling effect Effects 0.000 claims description 3
- 238000012544 monitoring process Methods 0.000 claims description 3
- 238000010348 incorporation Methods 0.000 claims description 2
- 239000012785 packaging film Substances 0.000 claims description 2
- 229920006280 packaging film Polymers 0.000 claims description 2
- 238000000465 moulding Methods 0.000 claims 2
- 239000000047 product Substances 0.000 description 9
- 230000003139 buffering effect Effects 0.000 description 5
- 238000005457 optimization Methods 0.000 description 5
- 230000003993 interaction Effects 0.000 description 4
- 238000007493 shaping process Methods 0.000 description 4
- 239000012263 liquid product Substances 0.000 description 3
- 235000013361 beverage Nutrition 0.000 description 2
- 238000000071 blow moulding Methods 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 239000011888 foil Substances 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 230000009897 systematic effect Effects 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000010972 statistical evaluation Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67B—APPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
- B67B3/00—Closing bottles, jars or similar containers by applying caps
- B67B3/26—Applications of control, warning, or safety devices in capping machinery
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/007—Applications of control, warning or safety devices in filling machinery
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C2003/227—Additional apparatus related to blow-moulding of the containers, e.g. a complete production line forming filled containers from preforms
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/37—Measurements
- G05B2219/37373—Friction
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/37—Measurements
- G05B2219/37431—Temperature
Definitions
- the containers are usually built up successively from components such as container bodies, labels and closure caps or are equipped with such components. It is known from the prior art to specify components of the containers provided in the form of solid bodies or the containers to be produced themselves with regard to their material properties and also to check them for the correct size, shape, mass and/or color before incorporation into the respective production process. If necessary, other visually perceptible properties of the components or containers are also checked, such as the haze of a preform or container body or the like.
- the influence of the material parameter/intensive state variable can then, for example, be optimized separately for the individual production processes or also for a group of production processes or the entire production, taking into account interactions between individual production processes in terms of control and/or design.
- the individual process units are preferably designed to carry out at least one of the following treatment steps on the containers or components: heating, in particular, of preforms or container bodies; Shaping, in particular of container bodies; Cooling, in particular of container bodies; Overhead turning, in particular of container bodies; Internal coating, in particular of container bodies; Printing, in particular of container bodies; Labelling, in particular of container bodies; Cleaning, in particular of container bodies; bottling of liquids; and sealing, in particular by applying sealing caps.
- At least one of the process units has several function modules, which can be simulated in the calculation model both individually, taking into account the measured material parameter / intensive state variable, and based on this together when interacting in the process unit, in order to adapt the performance specification and/or design of the process unit to a fluctuation range of the Adjust material parameter / intensive state variable or vice versa.
- the inspection unit/at least one of the inspection units is preferably designed for random quality control of assigned components before they are incorporated into the product flow. For example, a specific quantity of provided preforms or closure caps of a batch can be checked and statistically evaluated. Likewise, the random/representative inspection of a section of a label strip provided on a roll is conceivable. The respective components are then supplied in non-separated form only after the random measurement has been carried out.
- the inspection unit/at least one of the inspection units is preferably designed for object-related, gapless quality control of the components in the ongoing product stream/partial product stream.
- the respective material parameters / intensive state variables can then be continuously monitored for the individual components during ongoing production and can be given to them, for example, as accompanying information over several production processes.
- FIG. 1 shows a schematic representation of the production plant
- FIG. 2 shows a schematic representation of a production process
- FIG. 3 shows a schematic physical model of a production process.
- the production plant 1 also includes inspection units 8-11 for the incoming inspection of the components 2a, 2b, 2c, i.e. before a respectively assigned processing step, which can be a production process as a whole or a sub-process thereof, as will be explained below.
- the inspection units 8 - 11 are each designed for formed to measure at least one intensive state variable 12 and/or material parameter 13 of the components 2a, 2b, 2c that cannot be perceived visually (ie, for example, with the naked eye).
- the intensive state variable 12 and/or the material parameter 13 is then transmitted to a control system 14, only indicated schematically, for the control/regulation of the process units 3-7 for electronic data processing there.
- the process units can generally include several function modules for executing sub-processes, here the function modules 5a, 5b, 5c, in which sub-processes 17a, 17b, 17c of the third production process 17, i.e. the labeling of the containers 2 / container body 2d are carried out.
- a first functional module 5a serves to transport and position the container body 2d to be labeled in a sub-process 17a.
- a second functional module 5b is used to provide the components 2b initially in non-separated form as a label strip in a sub-process 17b, which includes, for example, the endless transport and the buffering of the label strip that is necessary for this.
- a third function module 5c is then used to provide the components 2b in isolated form, ie as labels, and to attach the labels to the container bodies 2d in a third sub-process 17c.
- FIG. 1 also shows in this regard, individual inspection units 9, 10 can also be assigned to different sub-processes 17b, 17c on the input side.
- the inspection unit 9 on the input side with regard to the sub-process 17b is used, for example, to determine an elasticity parameter, which is a material parameter 13 and is primarily relevant when transporting and buffering the label strip.
- the inspection unit 10 on the input side with regard to the sub-process 17c can then, for example, measure an intensive state variable 12, for example a temperature of the label strip, which could be relevant, for example, for the separation into labels.
- At least one intensive state variable 12 and/or material parameter 13 can be measured on the components 2a, 2b, 2c of the containers 2 provided in the form of solid bodies on the input side (related to the respective production process 15-19 or sub-process 17a, 17b, 17c) can be measured.
- state variables of the components 2a, 2b, 2c can be measured in a manner known in principle, such as a weight, an electric charge or the like. Additional measurements of visually perceptible material parameters and/or intensive state variables are also conceivable, such as coloring or turbidity of the components 2a, 2b, 2c.
- Intensive state variables of components of the container 2 provided as a fluid can also be measured in a manner known in principle, such as the viscosity of glue, its temperature or the like. Such measurements, which are known in principle, are not shown for the sake of clarity.
- the process units 3 - 7 can also be understood as treatment machines, the functional modules 17a, 17b, 17c as functional groups of the respective treatment machine, for example in the form of aggregates, which may also be modularly/temporarily integrated into the respective process unit 3 - 7, for example in order to to adapt a production process to a specific variety.
- the intensive state variables 12 and/or material parameters 13 measured in the area of the production plant 1 are used in the control system 14 for runtime control of at least one of the process units 3 - 7, i.e. for their control/regulation during ongoing production operations, and/or in at least one in the control system 14 implemented physical calculation model 20 processed.
- FIG. 2 schematically shows a section of the basic architecture of the control system 14, specifically as an example with regard to the control of the third process unit 5 and its function modules 5a, 5b, 5c based on a simulation of the associated production process 17 or its sub-processes 17a, 17b and/or or 17c in the physical calculation model 20.
- the inspection unit 9 could randomly measure a material parameter 13 of the components 2 b , ie a label strip provided on the roll, for the respective roll and transmit it to a computing unit 21 of the control system 14 .
- the material parameter 13 is then, for example, an elasticity parameter that is particularly relevant for the sub-process 17b.
- the inspection unit 9 can then be understood in such a way that it immediately precedes the sub-process 17b, ie the provision from the roll, the continuous transport and the buffering of the label strip.
- the computing unit 21 can transmit updated machine and/or treatment parameters 22 to the process unit 5 assigned here by way of example, possibly updated machine/treatment parameters 22a, 22b, 22c for individual function modules 5a, 5b, 5c.
- the production operation in the individual process units 3-7 can be continuously adapted to properties of the components 2a, 2b, 2c that may vary in relation to the object and/or the batch.
- the physical calculation model 20 can be integrated into a system model (not shown) of the production plant 1 and/or the respective process unit 3 - 7, with which, for example, product streams, data streams, communication paths and/or interactions between the individual process units 3 - 7 are mapped and simulated mathematically can become.
- the process units 3 - 7 can then be controlled based on the system model.
- Figure 3 illustrates how mechatronic components of individual process units and/or function modules can be taken into account in calculation model 20, using function module 5b for transporting and buffering components 2b of container 2, i.e. the label strip immediately before it is separated into labels by the in the partial product stream subsequent function module 5c.
- the functional module 5b includes, for example, a foil plate 25 on which the label strip, ie the components 2b of the container 2, are provided. This is followed in the conveying direction by a loop buffer 26, a tracking control system 27 and a conveyor roller 28 for the label strip.
- a buffer pretension 31 for the physical modeling of the label tape transport and the buffering between the foil plate 25 and the conveyor roller 28 are used. It would also be conceivable to measure a label strip tension 36, 37 between individual deflection rollers and/or upstream of the conveyor roller 28.
- Such simulation results 38 can be created, for example, by varying material parameters 13, such as an elasticity parameter and/or a coefficient of friction of the label strip, as well as for different design features, such as diameter and moments of inertia of deflection rollers.
- material parameters 13 such as an elasticity parameter and/or a coefficient of friction of the label strip
- design features such as diameter and moments of inertia of deflection rollers.
- other machine parameters such as the pretension 31, could be simulated by computer, as could different machine outputs, which can affect, for example, the speed when starting up after a label tape change.
- the fluctuation range of the material parameter 13 can be estimated overall.
- the performance specification of the respective process unit 5 can be adapted to it, and/or design measures can be taken in a targeted manner in order to comply with a given performance specification given the range of fluctuation of the material parameter 13 .
- the diameters of deflection rollers could be specifically adjusted for this purpose.
- measured intensive state variables 12 can be taken into account for the optimization of process units 3-7 and/or production processes 15-19 or sub-processes 17a, 17b, 17c.
- the physical calculation model 20 can be created on the basis of known calculation/simulation programs, such as MATLAB: SIMULINK, and can be flexibly adapted to the material parameters 13 to be taken into account, intensive state variables 12 and machine and treatment parameters 22, 31 to 38 by programming.
- known calculation/simulation programs such as MATLAB: SIMULINK
- the physical calculation model 20 is preferably so extensive that at least one of the production processes 15 - 19 mentioned from the respective infeed of the components 2a, 2b, 2c to the respective equipment of the container body 2d / container 2 is taken into account, preferably several consecutive production processes 15 - 19. There can also be several such physical computational models 20 can be integrated into an overarching system model of the production facility 1 .
- Inspection results obtained in a manner that is known in principle during ongoing production for example production results 39 of the individual production processes 15 - 19, can be compared with the measured material parameters 13 and/or intensive state variables 12 in the control system 14 in order to control the respective process unit 3 - 7 in an adapted manner / to regulate ( Figure 1), and / or processed in the computational model 20 ( Figure 3).
- the measured material parameters 13 and/or intensive state variables 12 are assigned individually to the containers 2 as soon as they are available, preferably during their entire subsequent production cycle, as an electronic tag and accompany them through further production processes.
- the example shown relates to the manufacture and processing of plastic containers, in particular PET bottles, and the production processes 15 - 19 known for this.
- finished container bodies are then provided and, if necessary, cleaned.
- Associated material parameters 13 and/or intensive state variables 12 must then also be measured before the respective processing of the components of such containers provided as solid bodies and transmitted to the control system 14/the control unit 21.
- the physical modeling of individual process units, functional modules included therein, associated production processes and/or sub-processes can then also take place in the control unit 21 on the basis of at least one physical calculation model 20 in the manner described above.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- General Factory Administration (AREA)
Abstract
Description
Claims
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP22747970.6A EP4388379A1 (de) | 2021-08-17 | 2022-07-06 | Produktionsanlage zur herstellung, behandlung und/oder abfüllung von behältern und verfahren zu dessen produktionssteuerung und/oder anlagenspezifikation |
CN202280055764.3A CN117795441A (zh) | 2021-08-17 | 2022-07-06 | 用于制造、处理和/或灌装容器的生产设备及用于其生产控制和/或设备规范的方法 |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102021121305.3A DE102021121305A1 (de) | 2021-08-17 | 2021-08-17 | Produktionsanlage zur Herstellung, Behandlung und/oder Abfüllung von Behältern und Verfahren zu dessen Produktionssteuerung und/oder Anlagenspezifikation |
DE102021121305.3 | 2021-08-17 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2023020743A1 true WO2023020743A1 (de) | 2023-02-23 |
Family
ID=82742623
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP2022/068708 WO2023020743A1 (de) | 2021-08-17 | 2022-07-06 | Produktionsanlage zur herstellung, behandlung und/oder abfüllung von behältern und verfahren zu dessen produktionssteuerung und/oder anlagenspezifikation |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP4388379A1 (de) |
CN (1) | CN117795441A (de) |
DE (1) | DE102021121305A1 (de) |
WO (1) | WO2023020743A1 (de) |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2000159291A (ja) * | 1998-11-25 | 2000-06-13 | Shibuya Kogyo Co Ltd | キャッパ |
WO2002040391A1 (fr) * | 2000-11-14 | 2002-05-23 | Otsuka Pharmaceutical Co., Ltd. | Équipement de serrage de bouchons de plastique |
US20120210674A1 (en) * | 2011-02-17 | 2012-08-23 | Krones Ag | Device and method for manufacturing strapped packs and regulatory and/or control method for a strapping device |
US20190302082A1 (en) * | 2018-03-30 | 2019-10-03 | G3 Enterprises, Inc. | Bottle with sensors for probing and optimizing bottling line performance |
DE102019203060A1 (de) * | 2019-03-06 | 2020-09-10 | Krones Ag | Verfahren zur Produktführung in einer Abfüllanlage und Abfüllanlage für Glasflaschen |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101578495B (zh) | 2006-09-01 | 2011-11-09 | Agr国际公司 | 用多波长离散谱光源的垂直轮廓塑料容器的在线检测系统 |
DE102008053765A1 (de) | 2008-10-21 | 2010-04-22 | Khs Ag | Verfahren zum Kontrollieren einer Anlage |
US9785132B2 (en) | 2013-11-07 | 2017-10-10 | Emhart Glass S.A. | Target signature closed loop control system and method |
BE1023375B1 (nl) | 2016-01-22 | 2017-02-27 | Continental Foods Belgium Nv | Inrichting en werkwijze voor het achtereenvolgens vullen van opeenvolgende voedingsmiddelhouders met voedingsmiddel |
DE102017111066A1 (de) | 2017-05-22 | 2018-11-22 | Khs Gmbh | Verfahren zur Überwachung eines Prozesses |
DE102017120861A1 (de) | 2017-09-10 | 2019-03-14 | Agr International, Inc. | Verfahren und Vorrichtung zur Herstellung von Behältern aus thermoplastischem Material |
-
2021
- 2021-08-17 DE DE102021121305.3A patent/DE102021121305A1/de active Pending
-
2022
- 2022-07-06 EP EP22747970.6A patent/EP4388379A1/de active Pending
- 2022-07-06 WO PCT/EP2022/068708 patent/WO2023020743A1/de active Application Filing
- 2022-07-06 CN CN202280055764.3A patent/CN117795441A/zh active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2000159291A (ja) * | 1998-11-25 | 2000-06-13 | Shibuya Kogyo Co Ltd | キャッパ |
WO2002040391A1 (fr) * | 2000-11-14 | 2002-05-23 | Otsuka Pharmaceutical Co., Ltd. | Équipement de serrage de bouchons de plastique |
US20120210674A1 (en) * | 2011-02-17 | 2012-08-23 | Krones Ag | Device and method for manufacturing strapped packs and regulatory and/or control method for a strapping device |
US20190302082A1 (en) * | 2018-03-30 | 2019-10-03 | G3 Enterprises, Inc. | Bottle with sensors for probing and optimizing bottling line performance |
DE102019203060A1 (de) * | 2019-03-06 | 2020-09-10 | Krones Ag | Verfahren zur Produktführung in einer Abfüllanlage und Abfüllanlage für Glasflaschen |
Also Published As
Publication number | Publication date |
---|---|
CN117795441A (zh) | 2024-03-29 |
DE102021121305A1 (de) | 2023-02-23 |
EP4388379A1 (de) | 2024-06-26 |
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