WO2023019991A1 - Operation device for detecting bridge bottom surface - Google Patents

Operation device for detecting bridge bottom surface Download PDF

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Publication number
WO2023019991A1
WO2023019991A1 PCT/CN2022/087625 CN2022087625W WO2023019991A1 WO 2023019991 A1 WO2023019991 A1 WO 2023019991A1 CN 2022087625 W CN2022087625 W CN 2022087625W WO 2023019991 A1 WO2023019991 A1 WO 2023019991A1
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WO
WIPO (PCT)
Prior art keywords
bridge
track
inspection
drive
rope
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PCT/CN2022/087625
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French (fr)
Chinese (zh)
Inventor
丁宁
郝万鈞
李德程
张爱东
Original Assignee
香港中文大学(深圳)
深圳市人工智能与机器人研究院
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Application filed by 香港中文大学(深圳), 深圳市人工智能与机器人研究院 filed Critical 香港中文大学(深圳)
Publication of WO2023019991A1 publication Critical patent/WO2023019991A1/en

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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D19/00Structural or constructional details of bridges
    • E01D19/10Railings; Protectors against smoke or gases, e.g. of locomotives; Maintenance travellers; Fastening of pipes or cables to bridges
    • E01D19/106Movable inspection or maintenance platforms, e.g. travelling scaffolding or vehicles specially designed to provide access to the undersides of bridges

Definitions

  • the invention relates to the technical field of civil engineering, in particular to a bridge bottom detection operation device.
  • Bridge inspection and maintenance is a core issue related to the national economy, the country and the people's security. Regular comprehensive bridge inspections are of great significance for maintaining the safety and normal operation of public transportation.
  • the purpose of the present invention is to provide a bridge bottom detection operation device, which can safely and efficiently realize the detection operation of the bridge bottom, and improve the adaptability to bridges with different widths.
  • the present invention provides a bridge bottom detection operation device, which includes two ends respectively suspended on the outer walls of both sides in the width direction of the bridge to be tested and distributed on the bottom of the bridge to be tested, and slidably hoisted on Several track supports spliced on the carrying rope to form the inspection track, and several inspection vehicles movably arranged on the inspection track for detecting the bottom surface of the bridge to be tested, Each inspection vehicle is equipped with a detection module.
  • each track bracket Preferably, two ends of the top surface of each track bracket are respectively provided with a rotating seat and a rotating shaft, and two adjacent track supports are rotatably connected to the rotating shaft through the rotating seats that cooperate with each other.
  • drive assemblies are arranged on the track brackets at both ends of the load rope, and drive ropes are connected to the output ends of each drive assembly, and the ends of the drive ropes are connected to the rest of the track brackets. connected to the bottom surface of each track bracket so that when the driving assembly tightens the driving rope, the track brackets are pulled to rotate relative to each other to be arranged in a straight line.
  • the inspection track includes several slide rails respectively arranged on each track support and extending to both ends along its length direction.
  • each track support is provided with several top bearing frames distributed along the length direction for supporting the carrying ropes.
  • each track support is provided with several bottom bearing frames distributed along the length direction for supporting the driving rope.
  • the drive assembly includes a drive motor installed in the track bracket, a winch connected to the output shaft of the drive motor and used to wind the drive rope, and the head end of the drive rope is connected to the The circumferential surface of the winch.
  • the output shaft of the drive motor is provided with a power-off brake for locking it when power is off and releasing it when power is on, and the output shaft of the drive motor is connected to the shaft of the winch There are reducers.
  • the drive assembly further includes a lead screw that rotates synchronously with the shaft of the winch, a drive nut that is axially movable and sleeved on the lead screw, and a drive nut that is horizontally rotatable.
  • the pair of rollers, the driving rope is clamped in the pair of rollers, and the feeding speed of the drive nut is consistent with the axial winding speed of the driving rope on the winch.
  • the drive assembly further includes a guide column arranged on the casing of the drive motor and parallel to the axial direction of the lead screw, a guide block slidably sleeved on the guide column, and the drive The nut is connected with the guide block.
  • the inspection vehicle includes a vehicle frame, a driving wheel arranged at the bottom of the vehicle frame and cooperating with the surface of the inspection track to roll, a vehicle arranged at the bottom of the vehicle frame and used to drive the driving wheel to roll
  • the detection module is arranged on the surface of the vehicle frame.
  • the inspection vehicle further includes a swing rod connected to both sides of the vehicle frame and extending below the inspection track, and is arranged at the end of the swing rod and cooperates with the bottom surface of the inspection track to roll. driven wheel.
  • the head end of the swing rod is rotatably connected to the vehicle frame, and there is a connection between the rod body of the swing rod and the vehicle frame for pressing the driven wheel against the patrol wheel through elastic force.
  • the inspection vehicle further includes a cable management mechanism arranged on the vehicle frame for synchronously retracting and releasing the power supply cable that supplies the vehicle's power supply when the vehicle frame moves.
  • the detection module includes a mounting rod arranged on the vehicle frame and extending along the length direction of the bridge to be tested, slidably sleeved on the mounting rod and used for measuring the bridge to be tested A number of detection sensors for detection operations on the bottom surface.
  • the overlapping coverage of detection areas of two adjacent detection sensors is 15% to 30%.
  • the bridge bottom detection operation device mainly includes a load-bearing rope, a track support, a patrol track, a patrol vehicle and a detection module.
  • the two ends of the load-bearing rope are respectively hung on the outer walls of both sides in the width direction of the bridge to be tested, and the main part of the load-bearing rope is distributed at the bottom of the bridge to be tested, and generally maintained in a straight state by appropriate length design, and the same as the bridge to be tested.
  • the underside of the measured bridge maintains a preset spacing.
  • the track bracket is hoisted on the load-bearing rope, and generally there are multiple hoisted at the same time, and each track bracket can slide independently on the load-bearing rope, and two adjacent track brackets can be spliced together to form a continuous inspection track .
  • the inspection vehicle is arranged above each track support, and is mainly used for sliding with the spliced and formed inspection track, so as to reciprocate and slide along the extension direction of the inspection track.
  • the inspection vehicle is equipped with a detection module, which can detect the bottom surface of the bridge to be tested while the inspection vehicle slides along the inspection track, so as to gradually complete the detection of the full width of the bottom surface of the bridge to be tested.
  • the bridge bottom detection operation device hangs the load-bearing rope at the bottom of the bridge to be tested, and forms a patrol track at the bottom of the bridge to be tested by splicing several modular track brackets hoisted on the load-bearing rope , and finally use the inspection vehicle equipped with the inspection module to move along the inspection track to complete the inspection of the bottom surface of the bridge to be tested.
  • the hoisting quantity of the rail bracket on the load-bearing rope is uncertain, the actual hoisting quantity of the rail bracket can be flexibly adjusted according to the specific width of the current bridge to be tested, thereby improving the adaptability to bridges of different widths, and without Manual intervention in the detection process can safely and efficiently realize the detection of the bottom surface of the bridge.
  • Fig. 1 is a schematic diagram of the overall structure of a specific embodiment provided by the present invention.
  • FIG. 2 is a partial structural schematic diagram of FIG. 1 .
  • Fig. 3 is a schematic diagram of the splicing structure of three track supports.
  • Fig. 4 is a schematic diagram of the specific structure of the bottom carrier.
  • Fig. 5 is a schematic diagram of the specific structure of the driving assembly.
  • Figure 6 is a schematic diagram of the assembly structure of the inspection vehicle and the detection module.
  • Figure 7 is a schematic diagram of the specific structure of the inspection vehicle.
  • Fig. 8 is a schematic diagram of the specific structure of the cable management mechanism.
  • FIG. 9 is a schematic diagram of the specific structure of the detection module.
  • FIG. 1 is a schematic diagram of an overall structure of a specific embodiment provided by the present invention
  • FIG. 2 is a schematic diagram of a partial structure of FIG. 1 .
  • the bridge bottom detection operation device mainly includes a load-bearing rope 1 , a track support 2 , an inspection track 3 , an inspection vehicle 4 and a detection module 5 .
  • the two ends of the load-bearing rope 1 are hung on the outer walls of both sides in the width direction of the bridge to be tested respectively, and the main part of the load-bearing rope 1 is distributed on the bottom of the bridge to be tested, generally maintained in a straight state by proper length design, Maintain a preset distance from the underside of the bridge to be tested.
  • the track support 2 is hoisted on the load-bearing rope 1, generally there are multiple hoisted at the same time, such as 3, 4 or more, etc., each track support 2 can slide on the load-bearing rope 1 independently, and two adjacent The two track supports 2 can be spliced together to form a continuous inspection track 3 .
  • the inspection vehicle 4 is arranged above each rail support 2, and is mainly used to cooperate and slide with the spliced and formed inspection rail 3, so as to reciprocate and slide along the extension direction of the inspection rail 3.
  • the inspection vehicle 4 is equipped with a detection module 5, which can detect the bottom surface of the bridge to be tested when the inspection vehicle 4 slides along the inspection track 3, thereby gradually completing the full width of the bottom surface of the bridge to be tested. detection work.
  • the bridge bottom surface detection operating device hangs the load-bearing rope 1 at the bottom of the bridge to be tested, and through the splicing of several modular track brackets 2 hoisted on the load-bearing rope 1, the bridge bottom to be tested
  • the inspection track 3 is formed, and finally the inspection vehicle 4 equipped with the detection module 5 is used to move along the inspection track 3 to complete the detection operation on the bottom surface of the bridge to be tested.
  • the hoisting quantity of the track support 2 on the load-bearing rope 1 is uncertain, the actual hoisting quantity of the track support 2 can be flexibly adjusted according to the specific width of the current bridge to be tested, thereby improving the adaptability to bridges of different widths , and without manual intervention in the detection process, it can safely and efficiently realize the detection of the bottom surface of the bridge.
  • the two ends of the load-bearing rope 1 can be respectively connected to vehicles such as cranes parked on both sides of the surface of the bridge to be measured, so that by controlling the length of the load-bearing rope 1, the The carrying rope 1 is tightened and straightened as a whole to form a concave shape.
  • the cranes on both sides of the bridge deck move the two ends of the load-bearing rope 1 along the length direction of the bridge deck simultaneously, and the inspection vehicle 4 can be synchronously driven to gradually complete the detection operation of the entire length of the bridge to be tested.
  • the distribution direction of the load-bearing ropes 1 is perpendicular to the length direction of the bridge to be tested. Of course, if necessary, the distribution direction of the load-bearing ropes 1 can also be properly skewed.
  • each load-bearing rope 1 is hung on the crane at the same time, and each load-bearing rope 1 is distributed side by side, and each track bracket 2 is hoisted at the same time.
  • several top carrying frames 23 are provided on the top surface of each track support 2 in this embodiment. Specifically, each nail carrier is evenly distributed along the length direction on each track support 2 , and generally two top support frames 23 are distributed on one track support 2 at the same time.
  • the top of the bearing frame can be provided with a pulley to pass the load rope 1 through the bottom of the pulley, so that the pulley is pressed against the load rope 1 under the action of gravity, so that the pulley can slide relatively on the load rope 1 to realize various Sliding movement of rail bracket 2.
  • the inspection track 3 specifically includes several sliding rails 31 .
  • each slide rail 31 is respectively arranged on each track support 2 , such as the top surface or the front and rear sides of the track support 2 .
  • each root slide rail 31 is all along the length direction of track support 2, and the length of each root slide rail 31 is suitable, and is all identical with the length of track support 2, thereby when each track support 2 is spliced mutually, each root slide rail 31 It is also spliced into a whole inspection track 3 synchronously.
  • the cross-sectional shape of the slide rail 31 can be circular or rectangular, etc., and the slide rail 31 can be distributed on the top surface of the track support 2 at the same time.
  • Two parallel inspection tracks 3 facilitate the stable operation of the inspection vehicle 4 .
  • FIG. 3 is a schematic diagram of the splicing structure of three track supports 2 .
  • each track support 2 has a rectangular parallelepiped truss structure as a whole, mainly composed of long rods, short rods and inclined rods.
  • the long rods are distributed along the length direction of the load-bearing rope 1, and generally there are four distributed at the same time, forming four long edges of a cuboid.
  • the short rods are vertically connected between the ends of two adjacent long rods to form eight short edges of a cuboid.
  • short rods are also arranged in the middle area of the long rods.
  • short rods are arranged on the four sides of the track support 2, and two groups are arranged along the length direction to divide the track support 2 into three sections of small cuboid structures. .
  • Slanting rods are connected between the side diagonals of each small cuboid structure to strengthen the structural strength of the track support 2 .
  • the long rods, short rods and diagonal rods are all carbon fiber rods, and the rods can be interconnected through aluminum alloy connectors.
  • each track support 2 can be different. In this way, the lengths of each track support 2 are also different, so that the specifications of the track support 2 can be selected or configured more flexibly according to the width of the bridge to be measured. .
  • each track bracket 2 is rotatably connected.
  • a rotating seat 21 is provided at one end position in the length direction of the top surface of each track support 2, and a rotating shaft 22 is provided at the other end position at the same time. 22 are connected to form a revolving pair.
  • each track bracket 2 forms a rotational connection with each other, so that it can be flexibly deformed according to the needs of the operation, so as to adjust the angle between two adjacent track brackets 2, and then realize the splicing structure deformation of the entire track bracket 2 .
  • the rotating base 21 can specifically adopt a concave hinge frame
  • the rotating shaft 22 can specifically adopt a structure such as a convex hinge frame.
  • each track bracket 2 forms a rotational connection with each other, under the action of environmental factors such as gravity, there may be a certain angle between two adjacent track brackets 2, resulting in uneven horizontal distribution of each track bracket 2 , and then cause each slide rail 31 to be spliced end to end to form a horizontal, continuous inspection track 3, which is not conducive to the stable operation of the inspection vehicle 4.
  • the present embodiment is all provided with driving assembly 6 on the track support 2 that is positioned at the two ends of bearing rope 1, and all is connected with driving rope 7 on the output end of each driving assembly 6, and this driving rope 7 is connected in sequence
  • the bottom surface of each track bracket 2 connects each track bracket 2 into one body simultaneously from both sides in the length direction.
  • each track bracket 2 in the middle area is pulled from the driving rope 7 toward the bottom and on both sides of the length direction, so that each track bracket 2 rotates accordingly, and finally each track bracket 2 is pulled. Pull until they are all level and form a straight line.
  • two driving ropes 7 distributed side by side are connected to the output end of the driving assembly 6 so as to be connected to both sides of the bottom surface of each track support 2 at the same time.
  • FIG. 4 is a schematic structural view of the bottom carrier 24 .
  • a bottom bearing frame 24 is provided on the bottom surface of each rail bracket 2 .
  • the bottom bearing frame 24 mainly includes three parts, namely a guide frame 241 , an idler frame 242 and a driving frame 243 .
  • the guide frame 241 is generally only arranged on the rail support 2 positioned at the two ends of the load rope 1, and a pulley is arranged on the guide frame 241, which is mainly used to change the orientation of the drive rope 7 after stretching out from the output end of the drive assembly 6, so that The driving rope 7 extends and distributes along the bottom surface of each track support 2 .
  • the idler frame 242 is arranged on the bottom center area of each track support 2 at the same time, and a pulley is arranged on the idler frame 242, which generally corresponds to the setting position of each top carrier frame 23, and is mainly used to support the driving rope 7 to prevent driving Rope 7 falls down and forms arc because of deadweight.
  • Drive frame 243 is arranged on the length direction end position of each rail support 2, is provided with a plurality of pulleys on drive frame 243, is mainly used in being connected with the end of drive rope 7, so that the end of drive rope 7 carries out multi-turn winding, Therefore, the torque is transmitted conveniently and stably, and the track support 2 is pulled to rotate. In this way, through the multi-level support of the guide frame 241, the idler frame 242 and the drive frame 243 to the drive rope 7, the construction and splicing of a plurality of track supports 2 can be conveniently and stably realized.
  • FIG. 5 is a schematic structural diagram of the driving assembly 6 .
  • the drive assembly 6 mainly includes a drive motor 61 and a winch 62.
  • the driving motor 61 is installed in the track brackets 2 located at both ends of the carrying rope 1 , and generally an additional installation frame can be added outside the two ends of the two track brackets 2 to install the driving motor 61 .
  • the winch 62 is also arranged in the installation frame, and the rotating shaft of the winch 62 is connected with the output shaft of the drive motor 61 , and can rotate under the drive of the output shaft of the drive motor 61 .
  • This capstan 62 is mainly used for winding the driving rope 7, so that loosen, stretch the driving rope 7 or tighten, shorten the usable length of the driving rope 7, and the head end of the driving rope 7 is specifically connected on the circumferential surface of the winch 62, so as to Winch 62 winds synchronously along the circumferential direction when rotating.
  • the driving motor 61 drives the winch 62 forward and reversely to realize the pay-off or take-up movement of the drive rope 7, and then the drive rope 7 is tightened during take-up, and the torque is transmitted to the corresponding track support 2, or make the driving rope 7 slack when unwinding, each track support 2 can be adjusted by sliding.
  • a power-off brake 63 is added in the present embodiment.
  • the power-off brake 63 is arranged on the output shaft of the drive motor 61, and is mainly used for locking the output shaft of the drive motor 61 when the power is off, and releasing the output shaft of the drive motor 61 when the power is on.
  • the driving motor 61 stops running and loses power, at this time, the output shaft of the driving motor 61 is locked by the power-off brake 63, preventing the winch 62 from rotating, and then the driving rope 7 is kept at the current position. Tensioned state. And when the drive motor 61 starts running, the output shaft of the drive motor 61 is loosened by the power-off brake 63 so as to run normally.
  • a speed reducer 64 is connected between the output shaft of the driving motor 61 and the rotating shaft of the winch 62 .
  • the speed reducer 64 may be a harmonic speed reducer 64 or an RV speed reducer 64 .
  • the rope arranging mechanism mainly includes a lead screw 65 , a nut and a pair of rollers 67 .
  • the leading screw 65 is arranged in the mounting frame, and its distribution direction is parallel to the output shaft of the driving motor 61, and is connected to the rotating shaft equal to the capstan 62 through a belt transmission mechanism, and rotates synchronously with the capstan 62.
  • the transmission nut 66 is sleeved on the leading screw 65, and forms a thread transmission with the leading screw 65, which can convert the rotary motion of the leading screw 65 into its own linear motion along the axial direction.
  • the pair of rollers 67 is arranged on the surface of the drive nut 66, including two rollers that can rotate in opposite directions synchronously, and is mainly used to clamp the driving rope 7 between the two rollers, so that the driving rope 7 can be driven by rolling friction transmission. Go out or take up the line from the middle of the roller pair 67. Moreover, the feed speed of the drive nut 66 on the lead screw 65 is consistent with the axial winding speed of the driving rope 7 on the capstan 62 .
  • the driving rope 7 is equivalent to carrying out an axial feed motion on the winch 62, and the speed of this feed movement is the same as that of the pair of rollers 67 and the drive nut.
  • 66 has the same feed speed on the lead screw 65, therefore, the pay-off end or the take-up section of the drive rope 7 clamped in the roller pair 67 is always synchronized with the winding part of the drive rope 7 on the winch 62, thereby Make sure that the driving rope 7 can be evenly wound round by round and arranged on the circumferential surface of the winch 62 to avoid overlapping.
  • a guide column 68 and a guide block 69 are added in this embodiment.
  • the guide column 68 is arranged on the casing of the driving motor 61 or installed in the installation frame, and is distributed parallel to the lead screw 65.
  • the guide column 68 can specifically adopt components such as linear bearings.
  • the guide block 69 is sleeved on the guide post 68 and can slide on the guide post 68 along its axial direction.
  • the bottom surface of the drive nut 66 is connected with the guide block 69 through components such as a connecting rod, thereby connecting the two as a whole. In this way, when the drive nut 66 and the pair of rollers 67 move axially on the lead screw 65 , they can be guided by the axial movement of the guide block 69 on the guide post 68 at the same time.
  • an encoder is also provided on the end of the lead screw 65 in this embodiment, so as to detect and record the take-up and take-off line of the drive rope 7 by detecting the rotation angle of the lead screw 65. length.
  • the encoder is also signal-connected with the controller of the drive motor 61 to send detection data to the controller, so that the controller can adjust the operating conditions such as the speed and torque of the drive motor 61 .
  • FIG. 6 is a schematic diagram of the assembly structure of the inspection vehicle 4 and the detection module 5 .
  • each inspection vehicle 4 shares one inspection track 3 and performs detection operations in different areas of the inspection track 3 at the same time.
  • the inspection car 4 mainly includes a vehicle frame 41 , a drive wheel 42 and a motion motor 43 .
  • the vehicle frame 41 is the main structure of the inspection vehicle 4, and is mainly used for installing and carrying other components.
  • the driving wheel 42 is arranged at the bottom of the vehicle frame 41 and is mainly used for cooperating with the surface of the inspection track 3 to roll, and realizes movement on the inspection track 3 through rolling friction.
  • the motion motor 43 is arranged on the bottom area of the vehicle frame 41, and its output shaft is connected with the rotating shaft of the driving wheel 42, and is mainly used to drive the driving wheel 42 to rotate, and then realize rolling on the inspection track 3 surface.
  • FIG. 7 is a schematic structural diagram of the inspection vehicle 4 .
  • a swing bar 44 and a swing rod 44 are added in this embodiment.
  • 45 driven wheels are generally provided with two at the same time, and one ends of the two swing rods 44 are respectively connected to the left and right sides of the vehicle frame 41, and the two swing rods 44 are inclined downwards and extend to the bottom of the inspection track 3 at the same time.
  • the driven wheel 45 is arranged at the end positions of the two swing rods 44, and abuts against the bottom surface of the inspection track 3, and simultaneously forms a cooperative rolling.
  • a pre-tension spring 46 is added in this embodiment. Specifically, one end of the pre-tension spring 46 is connected to the bottom of the frame 41 , and the other end of the pre-tension spring 46 is connected to the middle area of the swing rod 44 . Correspondingly, one end of the swing rod 44 is connected to the side top area of the vehicle frame 41 to form a rotational connection. In this way, through the elastic force of the pre-tension spring 46 , an inclined upward elastic support can be formed for the swing rod 44 , thereby strengthening the pressing effect of the driven wheel 45 on the bottom surface of the inspection track 3 .
  • FIG. 8 is a schematic structural diagram of the cable management mechanism 47 .
  • the present embodiment has added a line management mechanism 47 on the inspection vehicle 4.
  • the wire management mechanism 47 mainly includes a wire winding motor 471 , a wire winding roller shaft 472 , an electric slip ring 473 , a synchronous belt assembly 474 , a wire winding screw 475 , a wire winding drive nut 476 and a wire winding roller pair 477 .
  • the winding motor 471 is mainly used to drive the winding roller shaft 472 to rotate, so as to realize the winding and unwinding of the cable.
  • the electric slip ring 473 is arranged at the end of the winding roller shaft 472 and connected with the head end of the cable.
  • the thread winding screw 475 is distributed parallel to the thread winding roller shaft 472 and is connected with the synchronous belt assembly 474 so that the thread winding screw 475 and the thread winding roller shaft 472 rotate synchronously.
  • the reel drive nut 476 is arranged on the reel lead screw 475, and realizes axial movement through thread transmission.
  • the wire winding roller pair 477 is arranged on the wire winding driving nut 476 and is mainly used for clamping the cable so that the cable is drawn out or taken up from the wire winding roller pair 477 .
  • the specific cable arrangement principle of the cable arrangement mechanism 47 is the same as that of the aforementioned cable arrangement mechanism for the drive rope 7 in the driving assembly 6, and has the same technical effect, and will not be repeated here.
  • FIG. 9 is a schematic structural diagram of the detection module 5 .
  • the detection module 5 mainly includes a mounting rod 51 and a detection sensor 52 .
  • the mounting rod 51 is arranged on the vehicle frame 41 of the inspection vehicle 4 and generally extends along the length direction of the bridge to be tested.
  • the detection sensor 52 is arranged on the installation rod 51, and the specific installation position can be adjusted along the length direction of the installation rod 51, and is mainly used for the detection operation of the corresponding item on the bottom surface of the bridge to be tested.
  • a plurality of detection sensors 52 are provided on the installation rod 51 at the same time, such as 4-8.
  • the detection areas of two adjacent detection sensors 52 need to ensure that there is a certain overlapping area to avoid Undetected areas are missed, but at the same time, the coverage of the overlapping area is between 15% and 30% of the detection area of a single detection sensor 52 .

Abstract

An operation device for detecting a bridge bottom surface, comprising a bearing rope (1) with two ends hung on the outer walls of two sides of the bridge to be detected in a width direction and which is distributed at the bottom of the bridge to be detected, a plurality of track supports (2) which are slidably hoisted on the bearing rope (1) and are combined to form an inspection track (3), and a plurality of inspection vehicles (4) which are movably arranged on the inspection track (3) and perform a detection operation on the bottom of the bridge to be detected. Each inspection vehicle (4) is provided with a detection module (5). The plurality of track supports (2) on the bearing rope (1) are combined to form the inspection track (3) on the bottom of the bridge to be detected, and the inspection vehicle (4) is provided with the detection module (5) and moves along the inspection track (3) to complete the detection operation with respect to the bridge to be detected. The actual number of the track supports (2) hoisted can be flexible adjusted according to the specific width of the bridge to be detected, thereby improving the adaptability to bridges of different widths, and realizing the safe and efficient detection operation with respect to the bottom surface of the bridge.

Description

一种桥梁底面检测作业装置A bridge bottom detection operation device
本申请要求于2021年8月17日提交中国专利局、申请号为202110942637.2、发明名称为“一种桥梁底面检测作业装置”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application with the application number 202110942637.2 and the title of the invention "a bridge bottom detection operation device" submitted to the China Patent Office on August 17, 2021, the entire content of which is incorporated in this application by reference .
技术领域technical field
本发明涉及土木工程技术领域,特别涉及一种桥梁底面检测作业装置。The invention relates to the technical field of civil engineering, in particular to a bridge bottom detection operation device.
背景技术Background technique
桥梁检测与养护是关系到国民经济、国家和人民安全的核心问题,定期实施桥梁全面检测对维护公共交通安全和正常运营有重大意义。Bridge inspection and maintenance is a core issue related to the national economy, the country and the people's security. Regular comprehensive bridge inspections are of great significance for maintaining the safety and normal operation of public transportation.
在桥梁长期运行过程中,由于受到水利灾害、碰撞、过载、疲劳等因素的影响,容易出现结构裂缝、变形、破损、侵蚀以及老化等一系列病害问题,因此需要定期对桥梁进行相关项目的检测作业。由于桥梁的悬空结构特性,桥梁表面、桥梁两端、桥梁两侧等部位均能够较为容易地实现检测作业,但桥梁底面的检测作业一直是业界难题。据统计,混凝土桥梁的质量问题90%集中在桥梁的底面,桥梁底面的检测作业重要性可见一斑。During the long-term operation of the bridge, due to the influence of water conservancy disasters, collisions, overloads, fatigue and other factors, a series of problems such as structural cracks, deformation, damage, erosion and aging are prone to occur, so it is necessary to regularly inspect the bridge for related items Operation. Due to the suspended structural characteristics of the bridge, the surface of the bridge, the two ends of the bridge, and both sides of the bridge can be easily inspected, but the inspection of the bottom of the bridge has always been a difficult problem in the industry. According to statistics, 90% of the quality problems of concrete bridges are concentrated on the bottom of the bridge, which shows the importance of the inspection of the bottom of the bridge.
为解决桥梁底面检测作业的难题,目前广泛采用的是简易检测平台、桥检车等以人工检测为主的检测方式。其中,传统人工搭建检测平台手段,比如搭建登高梯、脚手架、梁底支架等抵近桥梁对桥底进行肉眼检测,具有机动性差、作业效率低、场景受限、检测数据质量低以及安全风险高等缺点。而应用广泛的桥检车检测作业方式,虽然具备适应性强、操作方便等优点,但检测范围较小,且存在视野盲区,一般仅能顺利完成桥梁宽度两侧边区域的检测作业,难以深入桥梁底面的中心区域进行检测作业,无法适用于宽度较大的宽幅桥梁或超宽幅桥梁,作业环境的局限性较高,且人员耗费大,设备成本高,检测数据质量较低。In order to solve the problem of bridge bottom inspection, manual inspection methods such as simple inspection platform and bridge inspection vehicle are widely used at present. Among them, the traditional means of manually building a detection platform, such as building climbing ladders, scaffolding, beam bottom brackets, etc. to approach the bridge to visually detect the bottom of the bridge, has poor mobility, low operating efficiency, limited scenarios, low quality of detection data, and high safety risks. shortcoming. The widely used bridge inspection vehicle detection operation method has the advantages of strong adaptability and convenient operation, but the detection range is small, and there are blind spots in the field of vision. Generally, it can only successfully complete the detection operations in the areas on both sides of the bridge width, and it is difficult to go deep. The detection operation in the central area of the bridge bottom cannot be applied to wide bridges or ultra-wide bridges with large widths. The limitations of the working environment are relatively high, and the labor cost is high, the equipment cost is high, and the quality of detection data is low.
因此,如何安全、高效地实现对桥梁底面的检测作业,提高对于不同宽度桥梁的适应性,是本领域技术人员面临的技术问题。Therefore, it is a technical problem faced by those skilled in the art how to safely and efficiently realize the detection operation on the bottom surface of the bridge and improve the adaptability to bridges with different widths.
发明内容Contents of the invention
本发明的目的是提供一种桥梁底面检测作业装置,能够安全、高效地 实现对桥梁底面的检测作业,提高对于不同宽度桥梁的适应性。The purpose of the present invention is to provide a bridge bottom detection operation device, which can safely and efficiently realize the detection operation of the bridge bottom, and improve the adaptability to bridges with different widths.
为解决上述技术问题,本发明提供一种桥梁底面检测作业装置,包括两端分别吊挂于待测桥梁宽度方向两侧外壁且分布于所述待测桥梁底部的承载绳、可滑动地吊装于所述承载绳上并拼接形成巡检轨道的若干个轨道支架、以及可移动地设置于所述巡检轨道上、用于对所述待测桥梁的底面进行检测作业的若干个巡检车,各所述巡检车上均搭载有检测模组。In order to solve the above-mentioned technical problems, the present invention provides a bridge bottom detection operation device, which includes two ends respectively suspended on the outer walls of both sides in the width direction of the bridge to be tested and distributed on the bottom of the bridge to be tested, and slidably hoisted on Several track supports spliced on the carrying rope to form the inspection track, and several inspection vehicles movably arranged on the inspection track for detecting the bottom surface of the bridge to be tested, Each inspection vehicle is equipped with a detection module.
优选地,各所述轨道支架的顶面两端分别设置有转动座和转动轴,且相邻两个所述轨道支架通过互相配合的所述转动座与所述转动轴转动连接。Preferably, two ends of the top surface of each track bracket are respectively provided with a rotating seat and a rotating shaft, and two adjacent track supports are rotatably connected to the rotating shaft through the rotating seats that cooperate with each other.
优选地,位于所述承载绳两端的所述轨道支架上均设置有驱动组件,且各所述驱动组件的输出端上均连接有驱动绳,所述驱动绳的末端与其余各所述轨道支架的底面相连,以在所述驱动组件绷紧所述驱动绳时拉动各所述轨道支架相对转动至呈直线排列。Preferably, drive assemblies are arranged on the track brackets at both ends of the load rope, and drive ropes are connected to the output ends of each drive assembly, and the ends of the drive ropes are connected to the rest of the track brackets. connected to the bottom surface of each track bracket so that when the driving assembly tightens the driving rope, the track brackets are pulled to rotate relative to each other to be arranged in a straight line.
优选地,所述巡检轨道包括若干根分别设置于各所述轨道支架上并沿其长度方向延伸至其两端的滑轨。Preferably, the inspection track includes several slide rails respectively arranged on each track support and extending to both ends along its length direction.
优选地,各所述轨道支架的顶面均设置有若干个沿长度方向分布、用于支撑所述承载绳的顶承载架。Preferably, the top surface of each track support is provided with several top bearing frames distributed along the length direction for supporting the carrying ropes.
优选地,各所述轨道支架的底面均设置有若干个沿长度方向分布、用于支撑所述驱动绳的底承载架。Preferably, the bottom surface of each track support is provided with several bottom bearing frames distributed along the length direction for supporting the driving rope.
优选地,所述驱动组件包括安装于所述轨道支架中的驱动电机、与所述驱动电机的输出轴相连并用于卷绕所述驱动绳的绞盘,且所述驱动绳的首端连接于所述绞盘的圆周面。Preferably, the drive assembly includes a drive motor installed in the track bracket, a winch connected to the output shaft of the drive motor and used to wind the drive rope, and the head end of the drive rope is connected to the The circumferential surface of the winch.
优选地,所述驱动电机的输出轴上设置有用于在失电时将其锁定、得电时将其放松的掉电刹车,且所述驱动电机的输出轴与所述绞盘的转轴之间连接有减速器。Preferably, the output shaft of the drive motor is provided with a power-off brake for locking it when power is off and releasing it when power is on, and the output shaft of the drive motor is connected to the shaft of the winch There are reducers.
优选地,所述驱动组件还包括与所述绞盘的转轴同步旋转的丝杠、可轴向移动地设套设于所述丝杠上的传动螺母、可水平旋转地设置于所述传动螺母上的滚轮对,所述驱动绳夹持于所述滚轮对中,且所述传动螺母的进给速度与所述驱动绳在所述绞盘上的轴向卷绕速度一致。Preferably, the drive assembly further includes a lead screw that rotates synchronously with the shaft of the winch, a drive nut that is axially movable and sleeved on the lead screw, and a drive nut that is horizontally rotatable. The pair of rollers, the driving rope is clamped in the pair of rollers, and the feeding speed of the drive nut is consistent with the axial winding speed of the driving rope on the winch.
优选地,所述驱动组件还包括设置于所述驱动电机的外壳上并与所述丝杠的轴向平行的导向柱、可滑动地套设于所述导向柱上的导向块,所述传动螺母与所述导向块相连。Preferably, the drive assembly further includes a guide column arranged on the casing of the drive motor and parallel to the axial direction of the lead screw, a guide block slidably sleeved on the guide column, and the drive The nut is connected with the guide block.
优选地,所述巡检车包括车架、设置于所述车架底部并与所述巡检轨道的表面配合滚动的驱动轮、设置于所述车架底部并用于驱动所述驱动轮滚动的运动电机,所述检测模组设置于所述车架表面。Preferably, the inspection vehicle includes a vehicle frame, a driving wheel arranged at the bottom of the vehicle frame and cooperating with the surface of the inspection track to roll, a vehicle arranged at the bottom of the vehicle frame and used to drive the driving wheel to roll A motion motor, the detection module is arranged on the surface of the vehicle frame.
优选地,所述巡检车还包括连接于所述车架两侧并延伸至所述巡检轨道下方的摆杆、设置于所述摆杆末端并与所述巡检轨道的底面配合滚动的从动轮。Preferably, the inspection vehicle further includes a swing rod connected to both sides of the vehicle frame and extending below the inspection track, and is arranged at the end of the swing rod and cooperates with the bottom surface of the inspection track to roll. driven wheel.
优选地,所述摆杆的首端可转动地连接于所述车架上,且所述摆杆的杆体与所述车架之间连接有用于通过弹力使所述从动轮压紧所述巡检轨道底面的预紧弹簧。Preferably, the head end of the swing rod is rotatably connected to the vehicle frame, and there is a connection between the rod body of the swing rod and the vehicle frame for pressing the driven wheel against the patrol wheel through elastic force. Check the preload spring on the underside of the track.
优选地,所述巡检车还包括设置于所述车架上、用于在所述车架运动时对供应整车电源的供电拖缆进行同步收放线的理线机构。Preferably, the inspection vehicle further includes a cable management mechanism arranged on the vehicle frame for synchronously retracting and releasing the power supply cable that supplies the vehicle's power supply when the vehicle frame moves.
优选地,所述检测模组包括设置于所述车架上并沿所述待测桥梁的长度方向延伸的安装杆、可滑动地套设于所述安装杆上并用于对所述待测桥梁的底面进行检测作业的若干个检测传感器。Preferably, the detection module includes a mounting rod arranged on the vehicle frame and extending along the length direction of the bridge to be tested, slidably sleeved on the mounting rod and used for measuring the bridge to be tested A number of detection sensors for detection operations on the bottom surface.
优选地,相邻两个所述检测传感器的检测面积重叠覆盖率为15%~30%。Preferably, the overlapping coverage of detection areas of two adjacent detection sensors is 15% to 30%.
本发明所提供的桥梁底面检测作业装置,主要包括承载绳、轨道支架、巡检轨道、巡检车和检测模组。其中,承载绳的两端分别吊挂在待测桥梁的宽度方向的两侧外壁上,而承载绳的主体部分分布在待测桥梁的底部,一般通过恰当的长度设计保持绷直状态,与待测桥梁的底面保持预设间距。轨道支架吊装在承载绳上,一般同时吊装有多个,各个轨道支架均可各自独立地在承载绳上进行滑动,并且相邻两个轨道支架可互相拼接为一体,以形成连续的巡检轨道。巡检车设置在各个轨道支架上方,主要用于与拼接成型的巡检轨道配合滑动,从而沿着巡检轨道的延伸方向进行往复滑动。同时,巡检车上搭载有检测模组,可在巡检车沿着巡检轨道滑动的过程中对待测桥梁的底面进行检测作业,从而逐渐完成待测桥梁底面的全宽范围 的检测作业。如此,本发明所提供的桥梁底面检测作业装置,将承载绳吊挂在待测桥梁底部,通过承载绳上的吊装的若干个模块化的轨道支架的拼接,在待测桥梁底部形成巡检轨道,最后利用搭载有检测模组的巡检车沿着巡检轨道运动完成对待测桥梁底面的检测作业。相比于现有技术,由于轨道支架在承载绳上的吊装数量不定,可根据当前待测桥梁的具体宽度灵活调整轨道支架的实际吊装数量,从而提高了对于不同宽度桥梁的适应性,并且无需人工介入到检测作业过程中,能够安全、高效地实现对桥梁底面的检测作业。The bridge bottom detection operation device provided by the present invention mainly includes a load-bearing rope, a track support, a patrol track, a patrol vehicle and a detection module. Among them, the two ends of the load-bearing rope are respectively hung on the outer walls of both sides in the width direction of the bridge to be tested, and the main part of the load-bearing rope is distributed at the bottom of the bridge to be tested, and generally maintained in a straight state by appropriate length design, and the same as the bridge to be tested. The underside of the measured bridge maintains a preset spacing. The track bracket is hoisted on the load-bearing rope, and generally there are multiple hoisted at the same time, and each track bracket can slide independently on the load-bearing rope, and two adjacent track brackets can be spliced together to form a continuous inspection track . The inspection vehicle is arranged above each track support, and is mainly used for sliding with the spliced and formed inspection track, so as to reciprocate and slide along the extension direction of the inspection track. At the same time, the inspection vehicle is equipped with a detection module, which can detect the bottom surface of the bridge to be tested while the inspection vehicle slides along the inspection track, so as to gradually complete the detection of the full width of the bottom surface of the bridge to be tested. In this way, the bridge bottom detection operation device provided by the present invention hangs the load-bearing rope at the bottom of the bridge to be tested, and forms a patrol track at the bottom of the bridge to be tested by splicing several modular track brackets hoisted on the load-bearing rope , and finally use the inspection vehicle equipped with the inspection module to move along the inspection track to complete the inspection of the bottom surface of the bridge to be tested. Compared with the existing technology, since the hoisting quantity of the rail bracket on the load-bearing rope is uncertain, the actual hoisting quantity of the rail bracket can be flexibly adjusted according to the specific width of the current bridge to be tested, thereby improving the adaptability to bridges of different widths, and without Manual intervention in the detection process can safely and efficiently realize the detection of the bottom surface of the bridge.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only It is an embodiment of the present invention, and those skilled in the art can also obtain other drawings according to the provided drawings without creative work.
图1为本发明所提供的一种具体实施方式的整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of a specific embodiment provided by the present invention.
图2为图1的局部结构示意图。FIG. 2 is a partial structural schematic diagram of FIG. 1 .
图3为三个轨道支架的拼接结构示意图。Fig. 3 is a schematic diagram of the splicing structure of three track supports.
图4为底承载架的具体结构示意图。Fig. 4 is a schematic diagram of the specific structure of the bottom carrier.
图5为驱动组件的具体结构示意图。Fig. 5 is a schematic diagram of the specific structure of the driving assembly.
图6为巡检车与检测模组的装配结构示意图。Figure 6 is a schematic diagram of the assembly structure of the inspection vehicle and the detection module.
图7为巡检车的具体结构示意图。Figure 7 is a schematic diagram of the specific structure of the inspection vehicle.
图8为理线机构的具体结构示意图。Fig. 8 is a schematic diagram of the specific structure of the cable management mechanism.
图9为检测模组的具体结构示意图。FIG. 9 is a schematic diagram of the specific structure of the detection module.
其中,图1—图9中:Wherein, among Fig. 1-Fig. 9:
承载绳—1,轨道支架—2,巡检轨道—3,巡检车—4,检测模组—5,驱动组件—6,驱动绳—7;Bearing rope—1, track support—2, inspection track—3, inspection vehicle—4, detection module—5, driving component—6, driving rope—7;
转动座—21,转动轴—22,顶承载架—23,底承载架—24;Rotating seat-21, rotating shaft-22, top carrier-23, bottom carrier-24;
滑轨—31;slide rail — 31;
车架—41,驱动轮—42,运动电机—43,摆杆—44,从动轮—45,预紧弹簧—46,理线机构—47;Frame—41, driving wheel—42, motion motor—43, swing rod—44, driven wheel—45, preload spring—46, cable management mechanism—47;
安装杆—51,检测传感器—52;Mounting rod—51, detection sensor—52;
驱动电机—61,绞盘—62,掉电刹车—63,减速器—64,丝杠—65,传动螺母—66,滚轮对—67,导向柱—68,导向块—69;Drive motor—61, winch—62, power-off brake—63, reducer—64, lead screw—65, drive nut—66, roller pair—67, guide column—68, guide block—69;
导向架—241,惰轮架—242,驱动架—243,卷线电机—471,卷线辊轴—472,电滑环—473,同步带组件—474,卷线丝杠—475,卷线传动螺母—476,卷线滚轮对—477。Guide frame—241, idler frame—242, drive frame—243, winding motor—471, winding roller shaft—472, electric slip ring—473, synchronous belt assembly—474, winding screw—475, winding Drive nut—476, winding roller pair—477.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参考图1、图2,图1为本发明所提供的一种具体实施方式的整体结构示意图,图2为图1的局部结构示意图。Please refer to FIG. 1 and FIG. 2 . FIG. 1 is a schematic diagram of an overall structure of a specific embodiment provided by the present invention, and FIG. 2 is a schematic diagram of a partial structure of FIG. 1 .
在本发明所提供的一种具体实施方式中,桥梁底面检测作业装置主要包括承载绳1、轨道支架2、巡检轨道3、巡检车4和检测模组5。In a specific embodiment provided by the present invention, the bridge bottom detection operation device mainly includes a load-bearing rope 1 , a track support 2 , an inspection track 3 , an inspection vehicle 4 and a detection module 5 .
其中,承载绳1的两端分别吊挂在待测桥梁的宽度方向的两侧外壁上,而承载绳1的主体部分分布在待测桥梁的底部,一般通过恰当的长度设计保持绷直状态,与待测桥梁的底面保持预设间距。Wherein, the two ends of the load-bearing rope 1 are hung on the outer walls of both sides in the width direction of the bridge to be tested respectively, and the main part of the load-bearing rope 1 is distributed on the bottom of the bridge to be tested, generally maintained in a straight state by proper length design, Maintain a preset distance from the underside of the bridge to be tested.
轨道支架2吊装在承载绳1上,一般同时吊装有多个,比如3个、4个或更多个等,各个轨道支架2均可各自独立地在承载绳1上进行滑动,并且相邻两个轨道支架2可互相拼接为一体,以形成连续的巡检轨道3。The track support 2 is hoisted on the load-bearing rope 1, generally there are multiple hoisted at the same time, such as 3, 4 or more, etc., each track support 2 can slide on the load-bearing rope 1 independently, and two adjacent The two track supports 2 can be spliced together to form a continuous inspection track 3 .
巡检车4设置在各个轨道支架2上方,主要用于与拼接成型的巡检轨道3配合滑动,从而沿着巡检轨道3的延伸方向进行往复滑动。同时,巡检车4上搭载有检测模组5,可在巡检车4沿着巡检轨道3滑动的过程中对待测桥梁的底面进行检测作业,从而逐渐完成待测桥梁底面的全宽范围 的检测作业。The inspection vehicle 4 is arranged above each rail support 2, and is mainly used to cooperate and slide with the spliced and formed inspection rail 3, so as to reciprocate and slide along the extension direction of the inspection rail 3. At the same time, the inspection vehicle 4 is equipped with a detection module 5, which can detect the bottom surface of the bridge to be tested when the inspection vehicle 4 slides along the inspection track 3, thereby gradually completing the full width of the bottom surface of the bridge to be tested. detection work.
如此,本实施例所提供的桥梁底面检测作业装置,将承载绳1吊挂在待测桥梁底部,通过承载绳1上的吊装的若干个模块化的轨道支架2的拼接,在待测桥梁底部形成巡检轨道3,最后利用搭载有检测模组5的巡检车4沿着巡检轨道3运动完成对待测桥梁底面的检测作业。In this way, the bridge bottom surface detection operating device provided in this embodiment hangs the load-bearing rope 1 at the bottom of the bridge to be tested, and through the splicing of several modular track brackets 2 hoisted on the load-bearing rope 1, the bridge bottom to be tested The inspection track 3 is formed, and finally the inspection vehicle 4 equipped with the detection module 5 is used to move along the inspection track 3 to complete the detection operation on the bottom surface of the bridge to be tested.
相比于现有技术,由于轨道支架2在承载绳1上的吊装数量不定,可根据当前待测桥梁的具体宽度灵活调整轨道支架2的实际吊装数量,从而提高了对于不同宽度桥梁的适应性,并且无需人工介入到检测作业过程中,能够安全、高效地实现对桥梁底面的检测作业。Compared with the prior art, since the hoisting quantity of the track support 2 on the load-bearing rope 1 is uncertain, the actual hoisting quantity of the track support 2 can be flexibly adjusted according to the specific width of the current bridge to be tested, thereby improving the adaptability to bridges of different widths , and without manual intervention in the detection process, it can safely and efficiently realize the detection of the bottom surface of the bridge.
在关于承载绳1的一种优选实施例中,该承载绳1的两端可分别连接在待测桥梁表面两侧停放的吊车等载具上,以便通过对承载绳1的长度缩放控制,使得承载绳1整体绷紧、绷直,形成凹型形状。同时,通过桥面两侧吊车对承载绳1两端的同时沿桥面长度方向的迁移运动,可同步带动巡检车4逐渐完成待测桥梁的全长范围检测作业。In a preferred embodiment of the load-bearing rope 1, the two ends of the load-bearing rope 1 can be respectively connected to vehicles such as cranes parked on both sides of the surface of the bridge to be measured, so that by controlling the length of the load-bearing rope 1, the The carrying rope 1 is tightened and straightened as a whole to form a concave shape. At the same time, the cranes on both sides of the bridge deck move the two ends of the load-bearing rope 1 along the length direction of the bridge deck simultaneously, and the inspection vehicle 4 can be synchronously driven to gradually complete the detection operation of the entire length of the bridge to be tested.
一般的,承载绳1的分布方向垂直于待测桥梁的长度方向,当然,若有必要,承载绳1的分布方向也可以适当偏斜。Generally, the distribution direction of the load-bearing ropes 1 is perpendicular to the length direction of the bridge to be tested. Of course, if necessary, the distribution direction of the load-bearing ropes 1 can also be properly skewed.
进一步的,为提高承载绳1的吊装稳定性,在本实施例中,承载绳1同时在吊车上吊挂两根或更多根,且各根承载绳1并列分布,而各个轨道支架2同时吊装在各根承载绳1上。相应的,为便于与承载绳1形成稳定吊装连接,本实施例在各个轨道支架2的顶面均设置有若干个顶承载架23。具体的,各个钉承载架在各个轨道支架2上沿长度方向均匀分布,一般一个轨道支架2上同时分布有两个顶承载架23。该承载架的顶端可设置滑轮,以将承载绳1从滑轮的底部穿过,使得滑轮在重力的作用下压紧在承载绳1上,进而使得滑轮可在承载绳1上相对滑动,实现各个轨道支架2的滑动运动。Further, in order to improve the hoisting stability of the load-bearing rope 1, in this embodiment, two or more load-bearing ropes 1 are hung on the crane at the same time, and each load-bearing rope 1 is distributed side by side, and each track bracket 2 is hoisted at the same time. On each load-carrying rope 1. Correspondingly, in order to form a stable hoisting connection with the carrying rope 1 , several top carrying frames 23 are provided on the top surface of each track support 2 in this embodiment. Specifically, each nail carrier is evenly distributed along the length direction on each track support 2 , and generally two top support frames 23 are distributed on one track support 2 at the same time. The top of the bearing frame can be provided with a pulley to pass the load rope 1 through the bottom of the pulley, so that the pulley is pressed against the load rope 1 under the action of gravity, so that the pulley can slide relatively on the load rope 1 to realize various Sliding movement of rail bracket 2.
在关于巡检轨道3的一种优选实施例中,该巡检轨道3具体包括若干根滑轨31。具体的,各根滑轨31分别设置在各个轨道支架2上,比如轨道支架2的顶面或前后两侧面等位置处。同时,各根滑轨31均沿轨道支架2的长度方向,且各根滑轨31的长度相当,均与轨道支架2的长度相同, 从而在各个轨道支架2互相拼接时,各根滑轨31也同步拼接成一整根巡检轨道3。一般的,滑轨31的横截面形状可呈圆形或矩形等,且滑轨31可在轨道支架2的顶面同时分布有多根,比如2根等,如此可在轨道支架2上同时形成两条平行的巡检轨道3,便于巡检车4的稳定运行。In a preferred embodiment of the inspection track 3 , the inspection track 3 specifically includes several sliding rails 31 . Specifically, each slide rail 31 is respectively arranged on each track support 2 , such as the top surface or the front and rear sides of the track support 2 . Simultaneously, each root slide rail 31 is all along the length direction of track support 2, and the length of each root slide rail 31 is suitable, and is all identical with the length of track support 2, thereby when each track support 2 is spliced mutually, each root slide rail 31 It is also spliced into a whole inspection track 3 synchronously. Generally, the cross-sectional shape of the slide rail 31 can be circular or rectangular, etc., and the slide rail 31 can be distributed on the top surface of the track support 2 at the same time. Two parallel inspection tracks 3 facilitate the stable operation of the inspection vehicle 4 .
如图3所示,图3为三个轨道支架2的拼接结构示意图。As shown in FIG. 3 , FIG. 3 is a schematic diagram of the splicing structure of three track supports 2 .
在关于轨道支架2的一种优选实施例中,各个轨道支架2整体呈长方体桁架结构,主要由长杆、短杆和斜杆组成。其中,长杆沿承载绳1的长度方向分布,一般同时分布有4根,形成长方体的四条长棱。短杆垂直连接在相邻两根长杆的端部之间,形成长方体的8条短棱。并且,在长杆的中间区域也设置有短杆,一般在轨道支架2的四个侧面均设置有短杆,且沿长度方向同时设置两组,以将轨道支架2划分成三段小长方体结构。斜杆连接在每个小长方体结构的侧面对角线之间,以加强轨道支架2的结构强度。一般的,长杆、短杆和斜杆均为碳纤维杆,而杆件之间可通过铝合金连接件进行互连。In a preferred embodiment of the track supports 2 , each track support 2 has a rectangular parallelepiped truss structure as a whole, mainly composed of long rods, short rods and inclined rods. Among them, the long rods are distributed along the length direction of the load-bearing rope 1, and generally there are four distributed at the same time, forming four long edges of a cuboid. The short rods are vertically connected between the ends of two adjacent long rods to form eight short edges of a cuboid. In addition, short rods are also arranged in the middle area of the long rods. Generally, short rods are arranged on the four sides of the track support 2, and two groups are arranged along the length direction to divide the track support 2 into three sections of small cuboid structures. . Slanting rods are connected between the side diagonals of each small cuboid structure to strengthen the structural strength of the track support 2 . Generally, the long rods, short rods and diagonal rods are all carbon fiber rods, and the rods can be interconnected through aluminum alloy connectors.
此外,各个轨道支架2中的长杆的长度可各不相同,如此设置,各个轨道支架2的长度也各不相同,从而能够更加灵活地根据待测桥梁的宽度选择或配置的轨道支架2规格。In addition, the lengths of the long rods in each track support 2 can be different. In this way, the lengths of each track support 2 are also different, so that the specifications of the track support 2 can be selected or configured more flexibly according to the width of the bridge to be measured. .
进一步的,为便于实现各个轨道支架2的拼接与折叠,本实施例中,相邻两个轨道支架2之间转动连接。具体的,在各个轨道支架2的顶面的长度方向的其中一端位置设置有转动座21,同时在另一端位置设置有转动轴22,该转动座21能够与相邻轨道支架2上的转动轴22连接形成转动副。如此设置,各个轨道支架2即互相形成转动连接,从而可根据作业需要进行灵活变形,以便调节相邻两个轨道支架2的夹角,进而实现整个轨道支架2的拼接结构变形。一般的,转动座21具体可采用凹铰链架,而转动轴22具体可采用凸铰链架等结构。Further, in order to facilitate the splicing and folding of each track bracket 2 , in this embodiment, two adjacent track brackets 2 are rotatably connected. Specifically, a rotating seat 21 is provided at one end position in the length direction of the top surface of each track support 2, and a rotating shaft 22 is provided at the other end position at the same time. 22 are connected to form a revolving pair. In this way, each track bracket 2 forms a rotational connection with each other, so that it can be flexibly deformed according to the needs of the operation, so as to adjust the angle between two adjacent track brackets 2, and then realize the splicing structure deformation of the entire track bracket 2 . Generally, the rotating base 21 can specifically adopt a concave hinge frame, and the rotating shaft 22 can specifically adopt a structure such as a convex hinge frame.
接上述,由于各个轨道支架2相互之间形成转动连接,如此在重力等环境因素的作用下,相邻两个轨道支架2之间可能存在一定夹角,导致各个轨道支架2不均呈水平分布,进而导致各根滑轨31无法首尾拼接形成一 根水平的、连续的巡检轨道3,不利于巡检车4的稳定运行。针对此,本实施例在位于承载绳1两端位置的轨道支架2上均设置有驱动组件6,并且在各个驱动组件6的输出端上均连接有驱动绳7,该驱动绳7依次连接在各个轨道支架2的底面,从而从长度方向两侧同时将各个轨道支架2连接成一体。如此设置,当驱动组件6运行时,输出的扭矩传递到驱动绳7上,从而将驱动绳7绷直、拉紧,进而利用驱动绳7将扭矩传递到各个轨道支架2上,使得除了位于承载绳1两端的轨道支架2以外,中间区域的各个轨道支架2均受到来自驱动绳7的朝向下方及长度方向两侧的拉扯作用,使得各个轨道支架2产生相应转动,最终使各个轨道支架2被拉直到均处于水平状态,并形成直线排列。Continuing from the above, since each track bracket 2 forms a rotational connection with each other, under the action of environmental factors such as gravity, there may be a certain angle between two adjacent track brackets 2, resulting in uneven horizontal distribution of each track bracket 2 , and then cause each slide rail 31 to be spliced end to end to form a horizontal, continuous inspection track 3, which is not conducive to the stable operation of the inspection vehicle 4. In view of this, the present embodiment is all provided with driving assembly 6 on the track support 2 that is positioned at the two ends of bearing rope 1, and all is connected with driving rope 7 on the output end of each driving assembly 6, and this driving rope 7 is connected in sequence The bottom surface of each track bracket 2 connects each track bracket 2 into one body simultaneously from both sides in the length direction. So set, when the driving assembly 6 is running, the output torque is transmitted to the driving rope 7, so that the driving rope 7 is straightened and tightened, and then the driving rope 7 is used to transmit the torque to each track support 2, so that except for the load-bearing Except for the track brackets 2 at both ends of the rope 1, each track bracket 2 in the middle area is pulled from the driving rope 7 toward the bottom and on both sides of the length direction, so that each track bracket 2 rotates accordingly, and finally each track bracket 2 is pulled. Pull until they are all level and form a straight line.
一般的,驱动组件6的输出端上同时连接有两根并列分布的驱动绳7,以同时连接在各个轨道支架2的底面两侧。Generally, two driving ropes 7 distributed side by side are connected to the output end of the driving assembly 6 so as to be connected to both sides of the bottom surface of each track support 2 at the same time.
如图4所示,图4为底承载架24的具体结构示意图。As shown in FIG. 4 , FIG. 4 is a schematic structural view of the bottom carrier 24 .
为便于驱动绳7与轨道支架2底面之间的连接,本实施例在各个轨道支架2的底面上均设置了底承载架24。具体的,该底承载架24主要包括三部分,即导向架241、惰轮架242和驱动架243。其中,导向架241一般仅设置在位于承载绳1两端的轨道支架2上,在导向架241上设置有滑轮,主要用于改变驱动绳7从驱动组件6的输出端伸出后的朝向,使得驱动绳7沿各个轨道支架2的底面延伸分布。惰轮架242同时设置在各个轨道支架2的底面中心区域,在惰轮架242上设置有滑轮,一般可与各个顶承载架23的设置位置互相对应,主要用于支撑驱动绳7,防止驱动绳7因自重而松软下掉形成弧形。驱动架243设置在各个轨道支架2的长度方向端部位置,在驱动架243上设置有多个滑轮,主要用于与驱动绳7的末端相连,以便使驱动绳7的末端进行多圈绕组,从而方便、稳定地传递扭矩,拉动轨道支架2进行转动。如此设置,通过导向架241、惰轮架242和驱动架243对驱动绳7的多级支撑,可方便、稳定地实现多个轨道支架2的超长结构搭建、拼接。In order to facilitate the connection between the driving rope 7 and the bottom surface of the rail bracket 2 , in this embodiment, a bottom bearing frame 24 is provided on the bottom surface of each rail bracket 2 . Specifically, the bottom bearing frame 24 mainly includes three parts, namely a guide frame 241 , an idler frame 242 and a driving frame 243 . Wherein, the guide frame 241 is generally only arranged on the rail support 2 positioned at the two ends of the load rope 1, and a pulley is arranged on the guide frame 241, which is mainly used to change the orientation of the drive rope 7 after stretching out from the output end of the drive assembly 6, so that The driving rope 7 extends and distributes along the bottom surface of each track support 2 . The idler frame 242 is arranged on the bottom center area of each track support 2 at the same time, and a pulley is arranged on the idler frame 242, which generally corresponds to the setting position of each top carrier frame 23, and is mainly used to support the driving rope 7 to prevent driving Rope 7 falls down and forms arc because of deadweight. Drive frame 243 is arranged on the length direction end position of each rail support 2, is provided with a plurality of pulleys on drive frame 243, is mainly used in being connected with the end of drive rope 7, so that the end of drive rope 7 carries out multi-turn winding, Therefore, the torque is transmitted conveniently and stably, and the track support 2 is pulled to rotate. In this way, through the multi-level support of the guide frame 241, the idler frame 242 and the drive frame 243 to the drive rope 7, the construction and splicing of a plurality of track supports 2 can be conveniently and stably realized.
如图5所示,图5为驱动组件6的具体结构示意图。As shown in FIG. 5 , FIG. 5 is a schematic structural diagram of the driving assembly 6 .
在关于驱动组件6的一种优选实施例中,该驱动组件6主要包括驱动 电机61和绞盘62。其中,驱动电机61安装在位于承载绳1两端的轨道支架2中,一般可在该两个轨道支架2的两端外侧额外增设一个安装架进行驱动电机61的安装。绞盘62也设置在该安装架内,并且绞盘62转轴与驱动电机61的输出轴相连,可在驱动电机61的输出轴的带动下进行旋转。该绞盘62主要用于缠绕驱动绳7,以便放松、放长驱动绳7或缠紧、缩短驱动绳7的可用长度,而驱动绳7的首端具体连接在绞盘62的圆周面上,以在绞盘62旋转时同步沿周向缠绕。如此设置,通过驱动电机61对绞盘62的正反转驱动,即可实现驱动绳7的放线或收线运动,进而在收线时将驱动绳7绷紧,将扭矩传递至对应的轨道支架2上,或者在放线时使驱动绳7松弛,各个轨道支架2可进行滑动调整。In a preferred embodiment of the drive assembly 6, the drive assembly 6 mainly includes a drive motor 61 and a winch 62. Wherein, the driving motor 61 is installed in the track brackets 2 located at both ends of the carrying rope 1 , and generally an additional installation frame can be added outside the two ends of the two track brackets 2 to install the driving motor 61 . The winch 62 is also arranged in the installation frame, and the rotating shaft of the winch 62 is connected with the output shaft of the drive motor 61 , and can rotate under the drive of the output shaft of the drive motor 61 . This capstan 62 is mainly used for winding the driving rope 7, so that loosen, stretch the driving rope 7 or tighten, shorten the usable length of the driving rope 7, and the head end of the driving rope 7 is specifically connected on the circumferential surface of the winch 62, so as to Winch 62 winds synchronously along the circumferential direction when rotating. In such a setting, the driving motor 61 drives the winch 62 forward and reversely to realize the pay-off or take-up movement of the drive rope 7, and then the drive rope 7 is tightened during take-up, and the torque is transmitted to the corresponding track support 2, or make the driving rope 7 slack when unwinding, each track support 2 can be adjusted by sliding.
考虑到各个轨道支架2互相滑动到位且形成首尾拼接后,在驱动绳7已经绷紧的情况下,驱动电机61不再需要输出扭矩动力,但此时需要保持驱动绳7的持续绷紧状态,以免意外松弛造成作业事故,为此,本实施例中增设了掉电刹车63。具体的,该掉电刹车63设置在驱动电机61的输出轴上,主要用于在失电时将驱动电机61的输出轴锁定,以及在得电时将驱动电机61的输出轴放松。如此设置,当驱动绳7绷紧后,驱动电机61停止运行并失电,此时通过掉电刹车63将驱动电机61的输出轴锁定,防止绞盘62产生旋转,进而将驱动绳7保持在当前绷紧状态。而在驱动电机61开始运行时,掉电刹车63将驱动电机61的输出轴放松,以便正常运转。Considering that after each rail support 2 slides into place and forms end-to-end splicing, when the driving rope 7 is already tightened, the driving motor 61 no longer needs to output torque power, but at this time it is necessary to keep the driving rope 7 in a continuously tightened state, In order to avoid accidental slack and cause operation accidents, for this reason, a power-off brake 63 is added in the present embodiment. Specifically, the power-off brake 63 is arranged on the output shaft of the drive motor 61, and is mainly used for locking the output shaft of the drive motor 61 when the power is off, and releasing the output shaft of the drive motor 61 when the power is on. So set, when the driving rope 7 is tightened, the driving motor 61 stops running and loses power, at this time, the output shaft of the driving motor 61 is locked by the power-off brake 63, preventing the winch 62 from rotating, and then the driving rope 7 is kept at the current position. Tensioned state. And when the drive motor 61 starts running, the output shaft of the drive motor 61 is loosened by the power-off brake 63 so as to run normally.
进一步的,为提高驱动电机61的扭矩输出及降低转速输出,本实施例还在驱动电机61的输出轴与绞盘62的转轴之间连接有减速器64。具体的,该减速器64可采用谐波减速器64或RV减速器64等。Further, in order to increase the torque output of the driving motor 61 and reduce the rotational speed output, in this embodiment, a speed reducer 64 is connected between the output shaft of the driving motor 61 and the rotating shaft of the winch 62 . Specifically, the speed reducer 64 may be a harmonic speed reducer 64 or an RV speed reducer 64 .
更进一步的,考虑到驱动电机61在运行时,绞盘62快速旋转,驱动绳7在绞盘62上快速收线或放线,为避免驱动绳7在绞盘62上卷动时出现重叠、摩擦、干涉等妨碍运动的情况,本实施例中增设了排绳机构。Furthermore, considering that the drive motor 61 is running, the winch 62 rotates rapidly, and the drive rope 7 is quickly taken up or released on the winch 62. In order to avoid overlapping, friction and interference of the drive rope 7 when rolling on the winch 62 Etc. hinders the situation of motion, has set up a row rope mechanism in the present embodiment.
具体的,该排绳机构主要包括丝杠65、螺母和滚轮对67。其中,丝杠65设置在安装架内,其分布方向与驱动电机61的输出轴平行,并且通过带传动机构等于绞盘62的转轴相连,与绞盘62同步旋转。传动螺母66套设在丝杠65上,与丝杠65形成螺纹传动,可将丝杠65的旋转运动转化 为自身沿轴向的直线运动。滚轮对67设置在传动螺母66的表面上,包括两个可同步反向旋转的滚轮,主要用于将驱动绳7夹持在两个滚轮之间,以通过滚动摩擦传动的方式使得驱动绳7从滚轮对67中间出线或收线。并且,传动螺母66在丝杠65上的进给速度,与驱动绳7在绞盘62上的轴向卷绕速度一致。如此设置,通过滚轮对67对驱动绳7的夹持,当绞盘62旋转时,驱动绳7相当于在绞盘62上进行轴向进给运动,而该进给运动速度与滚轮对67、传动螺母66在丝杠65上的进给速度相同,因此,驱动绳7的夹持在滚轮对67中的放线端或收线段,总是与驱动绳7在绞盘62上的缠绕部分保持同步,从而确保驱动绳7能够一圈一圈地均匀缠绕、排列在绞盘62的圆周面上,避免出现重叠情况。Specifically, the rope arranging mechanism mainly includes a lead screw 65 , a nut and a pair of rollers 67 . Wherein, the leading screw 65 is arranged in the mounting frame, and its distribution direction is parallel to the output shaft of the driving motor 61, and is connected to the rotating shaft equal to the capstan 62 through a belt transmission mechanism, and rotates synchronously with the capstan 62. The transmission nut 66 is sleeved on the leading screw 65, and forms a thread transmission with the leading screw 65, which can convert the rotary motion of the leading screw 65 into its own linear motion along the axial direction. The pair of rollers 67 is arranged on the surface of the drive nut 66, including two rollers that can rotate in opposite directions synchronously, and is mainly used to clamp the driving rope 7 between the two rollers, so that the driving rope 7 can be driven by rolling friction transmission. Go out or take up the line from the middle of the roller pair 67. Moreover, the feed speed of the drive nut 66 on the lead screw 65 is consistent with the axial winding speed of the driving rope 7 on the capstan 62 . So set, through the clamping of the driving rope 7 by the pair of rollers 67, when the winch 62 rotates, the driving rope 7 is equivalent to carrying out an axial feed motion on the winch 62, and the speed of this feed movement is the same as that of the pair of rollers 67 and the drive nut. 66 has the same feed speed on the lead screw 65, therefore, the pay-off end or the take-up section of the drive rope 7 clamped in the roller pair 67 is always synchronized with the winding part of the drive rope 7 on the winch 62, thereby Make sure that the driving rope 7 can be evenly wound round by round and arranged on the circumferential surface of the winch 62 to avoid overlapping.
不仅如此,为保证传动螺母66与滚轮对67的直线运动的精确性和稳定性,本实施例中还增设了导向柱68和导向块69。其中,导向柱68设置在驱动电机61的外壳上或安装在安装架内,并与丝杠65呈平行分布,一般的,导向柱68具体可采用直线轴承等部件。导向块69套设在导向柱68上,并可在导向柱68上沿其轴向方向进行滑动。同时,传动螺母66的底面通过连接杆等部件与导向块69相连,从而将两者连为一体。如此设置,当传动螺母66与滚轮对67在丝杠65上进行轴向运动时,可同时通过导向块69在导向柱68上的轴向运动进行导向。Not only that, in order to ensure the accuracy and stability of the linear motion of the drive nut 66 and the pair of rollers 67, a guide column 68 and a guide block 69 are added in this embodiment. Wherein, the guide column 68 is arranged on the casing of the driving motor 61 or installed in the installation frame, and is distributed parallel to the lead screw 65. Generally, the guide column 68 can specifically adopt components such as linear bearings. The guide block 69 is sleeved on the guide post 68 and can slide on the guide post 68 along its axial direction. Simultaneously, the bottom surface of the drive nut 66 is connected with the guide block 69 through components such as a connecting rod, thereby connecting the two as a whole. In this way, when the drive nut 66 and the pair of rollers 67 move axially on the lead screw 65 , they can be guided by the axial movement of the guide block 69 on the guide post 68 at the same time.
此外,为便于精确控制驱动绳7的收放线长度,本实施例还在丝杠65的端部上设置有编码器,以通过对丝杠65的旋转角度检测记录驱动绳7的收放线长度。同时,该编码器还与驱动电机61的控制器信号连接,以将检测数据发送给控制器,以便控制器调整对驱动电机61的转速、扭矩等工况。In addition, in order to accurately control the length of the take-up and take-up line of the drive rope 7, an encoder is also provided on the end of the lead screw 65 in this embodiment, so as to detect and record the take-up and take-off line of the drive rope 7 by detecting the rotation angle of the lead screw 65. length. At the same time, the encoder is also signal-connected with the controller of the drive motor 61 to send detection data to the controller, so that the controller can adjust the operating conditions such as the speed and torque of the drive motor 61 .
如图6所示,图6为巡检车4与检测模组5的装配结构示意图。As shown in FIG. 6 , FIG. 6 is a schematic diagram of the assembly structure of the inspection vehicle 4 and the detection module 5 .
在关于巡检车4的一种优选实施例中,考虑到待测桥梁的宽度一般较大,为提高检测作业效率,本实施例中同时启用多个巡检车4,比如2个或更多。各个巡检车4共用一个巡检轨道3,并同时在巡检轨道3的不同区域内进行检测作业。In a preferred embodiment about the inspection vehicle 4, considering that the width of the bridge to be tested is generally larger, in order to improve the detection efficiency, multiple inspection vehicles 4 are enabled simultaneously in this embodiment, such as 2 or more . Each inspection vehicle 4 shares one inspection track 3 and performs detection operations in different areas of the inspection track 3 at the same time.
巡检车4主要包括车架41、驱动轮42和运动电机43。其中,车架41 为巡检车4的主体结构,主要用于安装和承载其余零部件。驱动轮42设置在车架41的底部位置,主要用于与巡检轨道3的表面配合滚动,通过滚动摩擦实现在巡检轨道3上的移动。运动电机43设置在车架41的底部区域,其输出轴与驱动轮42的转轴相连,主要用于带动驱动轮42进行旋转,进而实现在巡检轨道3表面的滚动。The inspection car 4 mainly includes a vehicle frame 41 , a drive wheel 42 and a motion motor 43 . Wherein, the vehicle frame 41 is the main structure of the inspection vehicle 4, and is mainly used for installing and carrying other components. The driving wheel 42 is arranged at the bottom of the vehicle frame 41 and is mainly used for cooperating with the surface of the inspection track 3 to roll, and realizes movement on the inspection track 3 through rolling friction. The motion motor 43 is arranged on the bottom area of the vehicle frame 41, and its output shaft is connected with the rotating shaft of the driving wheel 42, and is mainly used to drive the driving wheel 42 to rotate, and then realize rolling on the inspection track 3 surface.
如图7所示,图7为巡检车4的具体结构示意图。As shown in FIG. 7 , FIG. 7 is a schematic structural diagram of the inspection vehicle 4 .
进一步的,为提高巡检车4在巡检轨道3上的运动稳定性,防止巡检车4在作业过程中从巡检轨道3上脱轨或掉落,本实施例中增设了摆杆44和从动轮45。其中,摆杆44一般同时设置有两个,且两个摆杆44的一端分别连接在车架41的左右两侧位置,同时两个摆杆44均倾斜朝下延伸至巡检轨道3的底部。从动轮45设置在两个摆杆44的末端位置,并与巡检轨道3的底面抵接,同时形成配合滚动。如此设置,通过从动轮45对巡检轨道3底面的由下至上的抵接,配合驱动轮42对巡检轨道3表面的由上至下的抵接,使得车架41整体将巡检轨道3在垂向上夹紧,从而有效防止车架41出现脱轨或掉落现象。Further, in order to improve the motion stability of the inspection vehicle 4 on the inspection track 3 and prevent the inspection vehicle 4 from derailing or falling from the inspection track 3 during operation, a swing bar 44 and a swing rod 44 are added in this embodiment. 45 driven wheels. Wherein, two swing rods 44 are generally provided with two at the same time, and one ends of the two swing rods 44 are respectively connected to the left and right sides of the vehicle frame 41, and the two swing rods 44 are inclined downwards and extend to the bottom of the inspection track 3 at the same time. . The driven wheel 45 is arranged at the end positions of the two swing rods 44, and abuts against the bottom surface of the inspection track 3, and simultaneously forms a cooperative rolling. Such arrangement, through the abutment of the driven wheel 45 to the bottom surface of the inspection track 3 from bottom to top, and the abutment of the drive wheel 42 to the surface of the inspection track 3 from top to bottom, the vehicle frame 41 will make the inspection track 3 as a whole. Clamping in the vertical direction effectively prevents the vehicle frame 41 from derailing or falling.
更进一步的,为提高从动轮45对巡检轨道3底面的压紧程度,在本实施例中增设了预紧弹簧46。具体的,该预紧弹簧46的一端连接在车架41的底部,而预紧弹簧46的另一端连接在摆杆44的杆体中间区域。相应的,摆杆44的一端连接在车架41的侧边顶部区域,并且形成转动连接。如此设置,通过预紧弹簧46的弹力作用,可对摆杆44形成倾斜向上的弹力支撑,进而加强从动轮45对巡检轨道3底面的压紧作用。Furthermore, in order to increase the pressing degree of the driven wheel 45 to the bottom surface of the inspection track 3, a pre-tension spring 46 is added in this embodiment. Specifically, one end of the pre-tension spring 46 is connected to the bottom of the frame 41 , and the other end of the pre-tension spring 46 is connected to the middle area of the swing rod 44 . Correspondingly, one end of the swing rod 44 is connected to the side top area of the vehicle frame 41 to form a rotational connection. In this way, through the elastic force of the pre-tension spring 46 , an inclined upward elastic support can be formed for the swing rod 44 , thereby strengthening the pressing effect of the driven wheel 45 on the bottom surface of the inspection track 3 .
如图8所示,图8为理线机构47的具体结构示意图。As shown in FIG. 8 , FIG. 8 is a schematic structural diagram of the cable management mechanism 47 .
不仅如此,考虑到巡检车4的整车用电一般均通过电池等电源利用拖缆进行电力连接和输送,为避免巡检车4在巡检轨道3上运行时,拖缆出现缠绕、折弯等现象,本实施例在巡检车4上增设了理线机构47。Not only that, considering that the power consumption of the entire vehicle of the inspection vehicle 4 is generally connected and transported by the tow cable through a power source such as a battery, in order to prevent the tow cable from being entangled or broken when the inspection vehicle 4 is running on the inspection track 3 Bending and other phenomena, the present embodiment has added a line management mechanism 47 on the inspection vehicle 4.
具体的,该理线机构47主要包括卷线电机471、卷线辊轴472、电滑环473、同步带组件474、卷线丝杠475、卷线传动螺母476和卷线滚轮对477。其中,卷线电机471主要用于带动卷线辊轴472旋转,从而实现线缆的收放线。电滑环473设置在卷线辊轴472的端部,与线缆的首端相连。 卷线丝杠475与卷线辊轴472平行分布,并通过同步带组件474相连,使得卷线丝杠475与卷线辊轴472同步旋转。卷线传动螺母476设置在卷线丝杠475上,通过螺纹传动实现轴向运动。卷线滚轮对477设置在卷线传动螺母476上,主要用于夹紧线缆,使得线缆从卷线滚轮对477中进行出线或收线。该理线机构47的具体理线原理与前述驱动组件6中的排绳机构对驱动绳7的排线原理相同,且具有相同的技术效果,此处不再赘述。Specifically, the wire management mechanism 47 mainly includes a wire winding motor 471 , a wire winding roller shaft 472 , an electric slip ring 473 , a synchronous belt assembly 474 , a wire winding screw 475 , a wire winding drive nut 476 and a wire winding roller pair 477 . Wherein, the winding motor 471 is mainly used to drive the winding roller shaft 472 to rotate, so as to realize the winding and unwinding of the cable. The electric slip ring 473 is arranged at the end of the winding roller shaft 472 and connected with the head end of the cable. The thread winding screw 475 is distributed parallel to the thread winding roller shaft 472 and is connected with the synchronous belt assembly 474 so that the thread winding screw 475 and the thread winding roller shaft 472 rotate synchronously. The reel drive nut 476 is arranged on the reel lead screw 475, and realizes axial movement through thread transmission. The wire winding roller pair 477 is arranged on the wire winding driving nut 476 and is mainly used for clamping the cable so that the cable is drawn out or taken up from the wire winding roller pair 477 . The specific cable arrangement principle of the cable arrangement mechanism 47 is the same as that of the aforementioned cable arrangement mechanism for the drive rope 7 in the driving assembly 6, and has the same technical effect, and will not be repeated here.
如图9所示,图9为检测模组5的具体结构示意图。As shown in FIG. 9 , FIG. 9 is a schematic structural diagram of the detection module 5 .
在关于检测模组5的一种优选实施例中,该检测模组5主要包括安装杆51和检测传感器52。其中,安装杆51设置在巡检车4的车架41上,一般沿待测桥梁的长度方向延伸。检测传感器52设置在安装杆51上,并且可沿安装杆51的长度方向调整具体安装位置,主要用于对待测桥梁的底面进行对应项目的检测作业。一般的,检测传感器52同时在安装杆51上设置有多个,比如4~8个等。当巡检车4在巡检轨道3上沿待测桥梁的宽度方向运行时,各个检测传感器52同步扫过待测桥梁的底面一定面积的长方形区域。In a preferred embodiment of the detection module 5 , the detection module 5 mainly includes a mounting rod 51 and a detection sensor 52 . Wherein, the mounting rod 51 is arranged on the vehicle frame 41 of the inspection vehicle 4 and generally extends along the length direction of the bridge to be tested. The detection sensor 52 is arranged on the installation rod 51, and the specific installation position can be adjusted along the length direction of the installation rod 51, and is mainly used for the detection operation of the corresponding item on the bottom surface of the bridge to be tested. Generally, a plurality of detection sensors 52 are provided on the installation rod 51 at the same time, such as 4-8. When the inspection vehicle 4 runs along the width direction of the bridge to be tested on the inspection track 3 , each detection sensor 52 sweeps across a certain rectangular area of the bottom surface of the bridge to be tested synchronously.
进一步的,为提高多个检测传感器52同时检测作业的作业效率,避免相同区域的重复检测,在本实施例中,相邻两个检测传感器52的检测面积需保证存在一定的重叠面积,以避免漏掉未检测区域,但同时,该重叠面积的覆盖率为单个检测传感器52的检测面积的15%~30%之间。Further, in order to improve the working efficiency of simultaneous detection by multiple detection sensors 52 and avoid repeated detection in the same area, in this embodiment, the detection areas of two adjacent detection sensors 52 need to ensure that there is a certain overlapping area to avoid Undetected areas are missed, but at the same time, the coverage of the overlapping area is between 15% and 30% of the detection area of a single detection sensor 52 .
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (16)

  1. 一种桥梁底面检测作业装置,其特征在于,包括两端分别吊挂于待测桥梁宽度方向两侧外壁且分布于所述待测桥梁底部的承载绳(1)、可滑动地吊装于所述承载绳(1)上并拼接形成巡检轨道(3)的若干个轨道支架(2)、以及可移动地设置于所述巡检轨道(3)上、用于对所述待测桥梁的底面进行检测作业的若干个巡检车(4),各所述巡检车(4)上均搭载有检测模组(5)。A device for detecting the bottom surface of a bridge, characterized in that it includes a load-bearing rope (1) whose two ends are respectively hung on the outer walls of the bridge to be tested on both sides in the width direction and distributed on the bottom of the bridge to be tested, and is slidably hoisted on the bridge to be tested. Several track supports (2) that are spliced on the carrying rope (1) to form the inspection track (3), and are movably arranged on the inspection track (3) for the bottom surface of the bridge to be measured A plurality of inspection vehicles (4) for performing detection operations, each of which is equipped with a detection module (5).
  2. 根据权利要求1所述的桥梁底面检测作业装置,其特征在于,各所述轨道支架(2)的顶面两端分别设置有转动座(21)和转动轴(22),且相邻两个所述轨道支架(2)通过互相配合的所述转动座(21)与所述转动轴(22)转动连接。The bridge bottom surface detection operation device according to claim 1, characterized in that, the two ends of the top surface of each track support (2) are respectively provided with a rotating seat (21) and a rotating shaft (22), and two adjacent The track support (2) is rotatably connected to the rotating shaft (22) through the rotating seat (21) that cooperates with each other.
  3. 根据权利要求2所述的桥梁底面检测作业装置,其特征在于,位于所述承载绳(1)两端的所述轨道支架(2)上均设置有驱动组件(6),且各所述驱动组件(6)的输出端上均连接有驱动绳(7),所述驱动绳(7)的末端与其余各所述轨道支架(2)的底面相连,以在所述驱动组件(6)绷紧所述驱动绳(7)时拉动各所述轨道支架(2)相对转动至呈直线排列。The device for detecting the bottom surface of a bridge according to claim 2, characterized in that, drive assemblies (6) are provided on the rail brackets (2) at both ends of the carrying rope (1), and each of the drive assemblies The output ends of (6) are all connected with drive ropes (7), and the ends of the drive ropes (7) are connected to the bottom surfaces of the remaining track supports (2) so as to be tightened in the drive assembly (6). When the driving rope (7) is pulled, each of the track brackets (2) is relatively rotated to be arranged in a straight line.
  4. 根据权利要求1所述的桥梁底面检测作业装置,其特征在于,所述巡检轨道(3)包括若干根分别设置于各所述轨道支架(2)上并沿其长度方向延伸至其两端的滑轨(31)。The detection operation device for the bottom surface of the bridge according to claim 1, characterized in that, the inspection track (3) includes a plurality of track supports (2) which are respectively arranged on each track support (2) and extend to both ends along its length direction. slide rail(31).
  5. 根据权利要求1所述的桥梁底面检测作业装置,其特征在于,各所述轨道支架(2)的顶面均设置有若干个沿长度方向分布、用于支撑所述承载绳(1)的顶承载架(23)。According to the bridge bottom detection operation device according to claim 1, it is characterized in that, the top surface of each track support (2) is provided with several tops distributed along the length direction and used to support the load rope (1). Carrier (23).
  6. 根据权利要求3所述的桥梁底面检测作业装置,其特征在于,各所述轨道支架(2)的底面均设置有若干个沿长度方向分布、用于支撑所述驱动绳(7)的底承载架(24)。According to the bridge bottom surface detection operation device according to claim 3, it is characterized in that, the bottom surface of each said track support (2) is provided with several bottom bearings distributed along the length direction and used to support the said driving rope (7). rack (24).
  7. 根据权利要求3所述的桥梁底面检测作业装置,其特征在于,所述驱动组件(6)包括安装于所述轨道支架(2)中的驱动电机(61)、与所述 驱动电机(61)的输出轴相连并用于卷绕所述驱动绳(7)的绞盘(62),且所述驱动绳(7)的首端连接于所述绞盘(62)的圆周面。The bridge bottom surface detection operation device according to claim 3, characterized in that, the drive assembly (6) includes a drive motor (61) installed in the track support (2), and a drive motor (61) The output shaft is connected to the winch (62) for winding the drive rope (7), and the head end of the drive rope (7) is connected to the circumferential surface of the winch (62).
  8. 根据权利要求7所述的桥梁底面检测作业装置,其特征在于,所述驱动电机(61)的输出轴上设置有用于在失电时将其锁定、得电时将其放松的掉电刹车(63),且所述驱动电机(61)的输出轴与所述绞盘(62)的转轴之间连接有减速器(64)。The bridge bottom surface detection operation device according to claim 7, characterized in that, the output shaft of the drive motor (61) is provided with a power-off brake (power-off brake) for locking it when power is lost and loosening it when power is gained ( 63), and a speed reducer (64) is connected between the output shaft of the driving motor (61) and the rotating shaft of the winch (62).
  9. 根据权利要求8所述的桥梁底面检测作业装置,其特征在于,所述驱动组件(6)还包括与所述绞盘(62)的转轴同步旋转的丝杠(65)、可轴向移动地设套设于所述丝杠(65)上的传动螺母(66)、可水平旋转地设置于所述传动螺母(66)上的滚轮对(67),所述驱动绳(7)夹持于所述滚轮对(67)中,且所述传动螺母(66)的进给速度与所述驱动绳(7)在所述绞盘(62)上的轴向卷绕速度一致。According to the bridge bottom detection operation device according to claim 8, it is characterized in that, the drive assembly (6) also includes a lead screw (65) that rotates synchronously with the rotating shaft of the winch (62), and is axially movable. The drive nut (66) sleeved on the lead screw (65), the pair of rollers (67) horizontally rotatable on the drive nut (66), the drive rope (7) clamped on the The pair of rollers (67), and the feed speed of the drive nut (66) is consistent with the axial winding speed of the driving rope (7) on the capstan (62).
  10. 根据权利要求9所述的桥梁底面检测作业装置,其特征在于,所述驱动组件(6)还包括设置于所述驱动电机(61)的外壳上并与所述丝杠(65)的轴向平行的导向柱(68)、可滑动地套设于所述导向柱(68)上的导向块(69),所述传动螺母(66)与所述导向块(69)相连。The detection operation device for the bridge bottom surface according to claim 9, characterized in that, the drive assembly (6) also includes a motor that is arranged on the casing of the drive motor (61) and is connected to the axial direction of the screw (65). Parallel guide posts (68), guide blocks (69) slidably sleeved on the guide posts (68), and the drive nuts (66) are connected with the guide blocks (69).
  11. 根据权利要求1-10任一项所述的桥梁底面检测作业装置,其特征在于,所述巡检车(4)包括车架(41)、设置于所述车架(41)底部并与所述巡检轨道(3)的表面配合滚动的驱动轮(42)、设置于所述车架(41)底部并用于驱动所述驱动轮(42)滚动的运动电机(43),所述检测模组(5)设置于所述车架(41)表面。According to the bridge bottom detection operation device according to any one of claims 1-10, it is characterized in that the inspection vehicle (4) includes a vehicle frame (41), which is arranged at the bottom of the vehicle frame (41) and is connected to the vehicle frame (41). The surface of the inspection track (3) cooperates with the rolling driving wheel (42), the motion motor (43) that is arranged on the bottom of the vehicle frame (41) and is used to drive the rolling of the driving wheel (42), and the detection module The group (5) is arranged on the surface of the vehicle frame (41).
  12. 根据权利要求11所述的桥梁底面检测作业装置,其特征在于,所述巡检车(4)还包括连接于所述车架(41)两侧并延伸至所述巡检轨道(3)下方的摆杆(44)、设置于所述摆杆(44)末端并与所述巡检轨道(3)的底面配合滚动的从动轮(45)。The bridge bottom detection operation device according to claim 11, characterized in that, the inspection vehicle (4) also includes an inspection vehicle connected to both sides of the vehicle frame (41) and extending below the inspection track (3). The swing rod (44), the driven wheel (45) that is arranged at the end of the swing rod (44) and cooperates with the bottom surface of the inspection track (3) to roll.
  13. 根据权利要求12所述的桥梁底面检测作业装置,其特征在于,所述摆杆(44)的首端可转动地连接于所述车架(41)上,且所述摆杆(44) 的杆体与所述车架(41)之间连接有用于通过弹力使所述从动轮(45)压紧所述巡检轨道(3)底面的预紧弹簧(46)。According to claim 12, the detection operation device of bridge bottom surface is characterized in that, the head end of the swing rod (44) is rotatably connected to the vehicle frame (41), and the swing rod (44) A pre-tension spring (46) for pressing the driven wheel (45) against the bottom surface of the inspection track (3) by elastic force is connected between the rod body and the vehicle frame (41).
  14. 根据权利要求13所述的桥梁底面检测作业装置,其特征在于,所述巡检车(4)还包括设置于所述车架(41)上、用于在所述车架(41)运动时对供应整车电源的供电拖缆进行同步收放线的理线机构(47)。According to the bridge bottom detection operation device according to claim 13, it is characterized in that, the inspection vehicle (4) also includes a set on the vehicle frame (41), which is used for when the vehicle frame (41) moves A cable management mechanism (47) for synchronously retracting and releasing the power supply cable for supplying the vehicle power supply.
  15. 根据权利要求11所述的桥梁底面检测作业装置,其特征在于,所述检测模组(5)包括设置于所述车架(41)上并沿所述待测桥梁的长度方向延伸的安装杆(51)、可滑动地套设于所述安装杆(51)上并用于对所述待测桥梁的底面进行检测作业的若干个检测传感器(52)。The bridge bottom detection operation device according to claim 11, characterized in that, the detection module (5) includes a mounting rod arranged on the vehicle frame (41) and extending along the length direction of the bridge to be measured (51). A plurality of detection sensors (52) that are slidably sleeved on the installation rod (51) and are used to detect the bottom surface of the bridge to be tested.
  16. 根据权利要求15所述的桥梁底面检测作业装置,其特征在于,相邻两个所述检测传感器(52)的检测面积重叠覆盖率为15%~30%。The detection operation device for the bottom surface of a bridge according to claim 15, characterized in that the overlapping coverage of detection areas of two adjacent detection sensors (52) is 15% to 30%.
PCT/CN2022/087625 2021-08-17 2022-04-19 Operation device for detecting bridge bottom surface WO2023019991A1 (en)

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