WO2023019718A1 - Block-hole type silicon carbide microreactor and use thereof - Google Patents

Block-hole type silicon carbide microreactor and use thereof Download PDF

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Publication number
WO2023019718A1
WO2023019718A1 PCT/CN2021/124995 CN2021124995W WO2023019718A1 WO 2023019718 A1 WO2023019718 A1 WO 2023019718A1 CN 2021124995 W CN2021124995 W CN 2021124995W WO 2023019718 A1 WO2023019718 A1 WO 2023019718A1
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WIPO (PCT)
Prior art keywords
block
heat exchange
silicon carbide
material guide
channel
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PCT/CN2021/124995
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French (fr)
Chinese (zh)
Inventor
闫永杰
姚玉玺
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南通三责精密陶瓷有限公司
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Priority to DE112021000133.7T priority Critical patent/DE112021000133T5/en
Publication of WO2023019718A1 publication Critical patent/WO2023019718A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/0093Microreactors, e.g. miniaturised or microfabricated reactors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00781Aspects relating to microreactors
    • B01J2219/00788Three-dimensional assemblies, i.e. the reactor comprising a form other than a stack of plates
    • B01J2219/00792One or more tube-shaped elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00781Aspects relating to microreactors
    • B01J2219/00819Materials of construction
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00781Aspects relating to microreactors
    • B01J2219/00819Materials of construction
    • B01J2219/00824Ceramic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00781Aspects relating to microreactors
    • B01J2219/00873Heat exchange
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00781Aspects relating to microreactors
    • B01J2219/00889Mixing

Definitions

  • the application relates to the field of chemical heat exchange, in particular to a block-hole silicon carbide microreactor and its application.
  • a microreactor is a device that has a large number of micron-scale channels on a solid substrate through precision machining technology.
  • the microreactor can be used not only for the mixing of fluid media, but also for the rapid heat exchange of fluid media.
  • silicon carbide microreactors are often used for mixing and heat exchange of chemical fluid media due to their fast heat transfer speed and strong corrosion resistance.
  • silicon carbide reactors are basically two types: tubular microreactors and plate microreactors.
  • the inventor believes that there are the following defects: the tube microreactor has poor high temperature and high pressure resistance, and the plate microreactor has limited flux; in practical applications, in order to meet the reaction requirements, operators often have to increase The number of microreactors greatly increases the cost of maintaining the reaction.
  • the application provides a block-hole silicon carbide microreactor and its application.
  • a block hole type silicon carbide microreactor provided by the application adopts the following technical scheme:
  • a block hole type silicon carbide microreactor comprising a matrix block and a sealing plate;
  • the matrix block is provided with at least one material guide channel for fluid medium in and out and at least one for heat exchange medium in and out Heat exchange channels;
  • the sealing plate is provided with multiple groups of through holes, and the sealing plate is sealed and fixed on the matrix block, so that the through holes communicate with the material guide channel or communicate with the material guide channel and the heat exchange channel at the same time.
  • the substrate block and sealing plate made of silicon carbide have a stable structure, high temperature and high pressure tolerance, and can be stably applied in harsh environments;
  • the operation of feeding the fluid medium into the block is simple; after packaging, the sealing pressure between the sealing plate and the matrix block is high, which can ensure the mixing of the fluid medium in the equipment and the stability of heat exchange;
  • the matrix block and sealing plate made of silicon carbide are durable Strong acidity and alkalinity, suitable for the introduction of highly acidic and alkaline chemical fluid media for mixing and heat exchange; the inner diameter of the material guide channel can be adjusted to a larger size according to the application requirements, which satisfies the need to expand the flux of the fluid medium in the material guide channel need.
  • the matrix block includes a reaction block and a side plate; the heat exchange channel and the material guide channel are both arranged on the reaction block, the sealing plate is sealed and fixed on one side of the reaction block, and the side plate is sealed and fixed on The side of the reaction block away from the sealing plate.
  • the specific surface area of the serpentine spiral guide channel is large, and the contact area with the heat exchange channel is also greatly increased, which improves the mixing efficiency and heat exchange efficiency of the fluid medium in the reaction block; the side plate and the sealing plate are used It is used to block the transfer groove and the reversing groove, which can ensure the stability and efficiency of the flow of the fluid medium in the material guide channel.
  • the material guide channel is straight, spiral or grooved.
  • the straight-line material guide channel is convenient for the fluid medium to pass through quickly, and the heat exchange efficiency of the fluid medium in the reaction block can be guaranteed through the characteristics of the large specific surface area of the material guide channel;
  • the feed channel extends the length of the flow channel, which prolongs the heat exchange time between the fluid medium and the heat exchange medium, and improves the heat exchange efficiency of the equipment for the fluid medium; in addition, the spiral groove and the step groove slow down the flow of the fluid medium in the flow channel. The flow speed improves the flow stability of the fluid medium in the guide channel.
  • the arrangement direction of the material guide channel and the heat exchange channel is the same or different.
  • the number of heat exchange channels is far more than that of the material guide channel, and the flowing heat exchange medium can be continuously fed into each heat exchange channel , which improves the heat exchange efficiency and speed of the reaction block to the fluid medium; in addition, the through hole of the sealing plate only leads to the fluid medium, which is easy to operate and is not easy to mistakenly lead the heat exchange medium into the material guide channel; the material guide channel and When the heat exchange channels are arranged in the same direction, the number of heat exchange channels and material guide channels is relatively balanced, and all the flow channels of the two are in a state parallel to each other, so that the fluid medium and the heat exchange medium are easy to fully exchange heat, and the fluid medium The heat exchange efficiency in the reaction block is guaranteed; in addition, the space utilization rate in the reaction block is high, and the phenomenon of redundant openings is reduced.
  • the material guide channel and the heat exchange channel include a plurality of flow channels, and all the flow channels on the same plane together form a group of row channels; two adjacent flow channels communicate through transfer grooves, and adjacent The two groups of roadways are communicated through reversing slots.
  • multiple sets of diversion grooves are provided on the side wall of the reaction block, and the diversion grooves are used for different lanes of parallel-connected material guide channels and/or used for different lanes of parallel-connected heat exchange channels.
  • the diversion groove can be used to connect a group of reversing grooves to increase the inner diameter of the reversing groove, so that the heat exchange medium in the through hole can be Arrives into the independent reversing groove, and quickly shunts the flow into the upper and lower adjacent passages, which speeds up the entry speed of the heat exchange medium in the heat exchange channel.
  • the reaction block is provided with at least one set of internal members for slowing down the flow velocity of the fluid medium in the material guide channel, and the internal members are interference fit between the side plate and the sealing plate.
  • the inner member is used to slow down the flow velocity of the fluid medium in the material guide channel; the inner member pressed between the side plate and the sealing plate is used to reduce the looseness, looseness, and looseness of the inner member in the material guide channel.
  • the phenomenon of deflection helps to improve the flow stability of the fluid medium in the material guide channel.
  • the inner member includes an orientation column and a plurality of isolation plates; all the isolation plates are distributed on the outer edge of the orientation column at intervals, and at least one set of passages for the fluid medium to pass through is provided through the outer wall of each isolation plate. Holes; the passage holes on the adjacent separation plates are misaligned with each other, and the passage holes on the separation plates distributed at intervals are symmetrical to each other.
  • the isolation plate is used to block the fluid medium
  • the passage holes facilitate the fluid medium to pass through the isolation plate
  • multiple isolation plates block the fluid medium layer by layer, effectively reducing the flow velocity of the fluid medium in the material guide channel, making the fluid
  • the medium is fully heat exchanged; the passage holes on adjacent isolation plates are misaligned with each other, so that the fluid medium needs to flow along the periphery of the directional column before passing through the passage holes, which further slows down the speed of the fluid medium; the passage holes on the isolation plates distributed at intervals The mutual symmetry makes the fluid medium advance regularly between the separation plates, ensuring the flow stability of the fluid medium.
  • the outer edges of all the isolation plates are in interference fit with the inner wall of the material guide channel.
  • the isolation plate abutting against the inner wall of the material guide channel further improves the positioning stability of the internal member in the material guide channel, thereby further ensuring the circulation stability of the fluid medium in the material guide channel.
  • the block-hole silicon carbide microreactor is used for mixing and/or heat exchange of fluid media.
  • the operator can quickly and efficiently mix and heat different fluid media, or exchange heat for a single fluid medium through the device.
  • the structure of the material guide channel set on the matrix block is stable, and it can carry out the mixing and heat exchange of strong acid or strong alkali fluid materials under high temperature and high pressure environment, and the application stability is high; in addition, the inner diameter of the material guide channel can be larger Adjustment increases the flux of the guide channel;
  • the inner member slows down the flow speed of the fluid medium in the material guide channel, so that the fluid medium and the heat exchange medium can fully exchange heat; in addition, through the blocking of the fluid medium by multiple sets of isolation plates, the fluid medium advances in a regular manner.
  • the inner cavity of the guide channel ensures the flow stability of the fluid medium in the guide channel;
  • the diversion groove can be connected with multiple sets of reversing grooves, so that the upper and lower adjacent sets of lanes are connected in parallel, and the fluid medium can reach multiple sets of lanes at the same time through the reversing grooves for circulation, which improves the flow rate of the fluid medium in the material guide channel. access efficiency.
  • Fig. 1 is the structural representation of a kind of block hole type silicon carbide microreactor of the embodiment 1 of the present application;
  • Fig. 2 is the schematic diagram that is used to embody the positional relationship of sealing plate, side plate and reaction block in embodiment 1;
  • Fig. 3 is a horizontal cross-sectional schematic diagram for embodying the positional relationship between the material guide channel and the heat exchange channel in Example 1;
  • Fig. 4 is a schematic vertical cross-sectional view for reflecting the connection relationship between adjacent flow channels of the guide cylinder in embodiment 1;
  • Fig. 5 is the structural representation of matrix block in a kind of block hole type silicon carbide microreactor of embodiment 2;
  • Fig. 6 is a horizontal sectional schematic diagram of the positional relationship between the material guide channel and the matrix block in embodiment 2;
  • Fig. 7 is the structural representation of a kind of block hole type silicon carbide microreactor of embodiment 3.
  • Fig. 8 is the structural representation of a kind of block hole type silicon carbide microreactor of embodiment 4.
  • Fig. 9 is the schematic diagram that is used to embody the positional relationship of diversion groove and reversing groove on the reaction block in embodiment 4;
  • Fig. 10 is a vertical sectional schematic view of a helical feed channel in a block hole type silicon carbide microreactor of embodiment 5;
  • Fig. 11 is the vertical direction cross-sectional schematic view of the grooved material guide channel in a kind of block hole type silicon carbide microreactor of embodiment 6;
  • Fig. 12 is the schematic diagram of internal member and reaction block connection relation in a kind of block hole type silicon carbide microreactor of embodiment 7;
  • Fig. 13 is a schematic diagram showing the positional relationship between the isolation plate and the orientation column in Embodiment 7.
  • Substrate block 11. Reaction block; 111. Transfer slot; 112. Reversing slot; 113. Turning slot; 12. Side plate;
  • the embodiment of the present application discloses a block hole silicon carbide microreactor.
  • the block-hole silicon carbide microreactor can be used not only for mixing different fluid media, but also for exchanging heat with a single fluid medium.
  • the block-hole silicon carbide microreactor can also mix different fluid media while exchanging heat for the mixed fluid media.
  • the block hole silicon carbide microreactor includes a matrix block 1 and a sealing plate 2 .
  • the matrix block 1 is made of silicon carbide through high-temperature sintering.
  • the matrix block 1 includes a reaction block 11 , and the reaction block 11 is rectangular.
  • a plurality of heat exchange passages 4 are arranged on the opposite side walls of the reaction block 11, and all the heat exchange passages 4 are parallel to each other, and a heat exchange medium can be passed into each heat exchange passage 4, and the heat exchange The medium enters from one end of the heat exchange channel 4 and exits from the other end.
  • a material guide channel 3 is distributed in a serpentine shape on the reaction block 11 .
  • the material guiding channel 3 is a linear channel, and the vertical section of the linear material guiding channel 3 is circular.
  • Each material guide channel 3 includes a plurality of flow channels 31 parallel to each other, and each flow channel 31 runs through opposite side walls of the reaction block 11 .
  • the arrangement directions of the material guide channel 3 and the heat exchange channel 4 are different, and the two are crossed. All flow passages 31 form a plurality of sets of parallel passages 32 on the reaction block 11 , and adjacent passages 32 are distributed at intervals along the height direction of the reaction block 11 .
  • multiple sets of transition grooves 111 are provided at intervals on the outer wall of the reaction block 11 , and the transition grooves 111 are used to connect all flow channels 31 in the same lane 32 in series.
  • the number of transfer grooves 111 can be N groups, the first group of transfer grooves 111 is correspondingly distributed at one end of the length direction of the first flow channel 31 and the second flow channel 31, and the second group of transfer grooves 111
  • the slots 111 are correspondingly distributed at the ends of the second flow channel 31 and the third flow channel 31 away from the first set of transfer slots 111, and the third set of transfer slots 111 are correspondingly distributed between the third flow channel 31 and the fourth flow channel.
  • the end of the track 31 away from the second group of adapter slots 111 is circulated.
  • multiple groups of reversing grooves 112 are arranged at intervals on the outer wall of the reaction block 11 , and the reversing grooves 112 are used to connect all flow channels 31 in different lanes 32 .
  • the number of reversing slots 112 can be N groups, and the first group of reversing slots 112 is connected to the two flow channels 31 at the same end of the first row 32 and the second row 32 on the side of the reaction block 11.
  • the second group of reversing grooves 112 connects the second row 32 and the two runners 31 at the same end of the third row in the length direction on the other side of the reaction block 11, and the second group of reversing grooves 112 is connected to the first group of reversing grooves 112 They are respectively located at both ends of the reaction block 11 in the length direction, and thus circulate.
  • the matrix block 1 also includes a side plate 12 made of silicon carbide, and the side plate 12 is brazed and fixed to one side of the matrix block 1 to block one end of all flow channels 31 in the longitudinal direction.
  • the sealing plate 2 is also made of silicon carbide, and the sealing plate 2 is brazed and fixed on the side of the matrix block 1 away from the side plate 12 to seal off the other ends of the flow channels 31 in the length direction.
  • the adjacent flow channels 31 are connected by the transfer groove 111 and the reversing groove 112, and the sealing plate 2 and the side plate 12 reduce the outward flow of the fluid medium when passing through the transfer groove 111 and the reversing groove 112. overflow phenomenon.
  • multiple sets of through holes 21 are provided through the outer wall of the sealing plate 2 , and in this example, the number of through holes 21 can be two sets.
  • One group of through holes 21 corresponds to the flow channel 31 at one end of the highest channel 32 in the length direction, for the fluid medium to pass into the material guide channel 3 .
  • Another group of through holes 21 corresponds to the flow channel 31 at one end of the lowest channel 32 in the length direction, for the fluid medium to be led out.
  • the operator can pass the heat exchange medium into the heat exchange channel 4 to achieve the effect of heat exchange when the fluid medium passes through the reaction block 11 .
  • the operator can increase the number of through holes 21 to correspond to different flow channels 31, so that a variety of different fluid media can enter the material guide channel 3 at the same time, thereby realizing the flow of different fluid media in the reaction block 11.
  • the fluid medium enters the first flow channel 31 through the through hole 21 , and then, the fluid medium flows into the second flow channel 31 , the third flow channel 31 sequentially through the transfer groove 111 , until the last flow channel 31 of the same row 32 .
  • the reversing groove 112 can guide the fluid medium in the upper channel 32 to the flow channel 31 of the lower channel 32 to complete the circulation of the fluid medium in the material guide channel 4 .
  • a continuously flowing heat exchange medium can be introduced into each heat exchange channel 4 to exchange heat for the fluid medium in the material guide channel 3 .
  • the matrix block 1 is an independent rectangular block, and the ends of all flow channels 31 away from the sealing plate 2 are located inside the matrix block 1, and the inside of the matrix block 1
  • Multiple sets of transition slots 111 and reversing slots 112 are also provided.
  • the transition groove 111 located inside the matrix block 1 connects the adjacent flow channels 31 of the same row 32 away from the end of the sealing plate 2, and the reversing groove 112 located inside the matrix block 1 connects the upper and lower adjacent flow channels 31 of different rows 32 away from the end of the sealing plate 2. one end of board 2.
  • the independent matrix block 1 has a stable structure, which ensures the stability of the flow of the fluid medium.
  • the end of the flow channel 31 away from the sealing plate 2 is located inside the matrix block 1 to ensure the circulation efficiency of the fluid medium while reducing the investment in the side plate 12, simplifying the assembly process of the block-hole silicon carbide microreactor, and reducing the production cost. cost.
  • the difference between this embodiment and Embodiment 1 is that there is one heat exchange channel 4 , and the arrangement direction of the heat exchange channel 4 and the material guide channel 3 is the same.
  • the number of through holes 21 may be four groups.
  • the heat exchange channel 4 is serpentinely distributed on the reaction block 11 in a manner equivalent to the material guide channel 3, and the heat exchange channel 4 is located on the side wall of the reaction block 11 where the material guide channel 4 is arranged. . All the rows 32 of the material guide channel 4 are parallel to all the rows 32 of the heat exchange channel 4 , wherein all the rows 32 of the material guide channel 4 may be odd-numbered rows, and all the rows 32 of the heat exchange channel 4 may be even-numbered rows.
  • the heat exchange channel 4 is also connected to the adjacent flow channels 31 of the same row 32 through the transition groove 111 , and the heat exchange channel 4 is also connected to the upper and lower adjacent flow channels 31 of different rows 32 through the reversing groove 112 .
  • Both the fluid medium and the heat exchange medium enter the interior of the reaction block 11 through the through hole 21 to circulate, which simplifies the operation steps and improves the convenience of the operator.
  • the heat exchange channel 4 and the material guide channel 3 parallel to each other make it easier for the fluid medium and the heat exchange medium to exchange heat during circulation, thereby improving the heat exchange efficiency of the equipment for the fluid medium.
  • the heat exchange channel 4 and the material guide channel 3 opened on the same side of the reaction block 11 facilitate rapid construction and save production costs.
  • the difference between this embodiment and embodiment 3 is that the quantity of the material guide channel 4 can be three, and the quantity of the heat exchange channel 4 can be three.
  • Multiple groups of turning grooves 113 are provided on the sidewall of the reaction block 11 .
  • the number of through holes 21 can be seven groups, and the side plate 12 is also provided with seven groups of through holes 21 .
  • one material guiding channel 4 is parallel to one heat exchanging channel 4 , and one material guiding channel 4 and one heat exchanging channel 4 jointly form a group of flow guiding units 5 .
  • the number of flow guide units 5 can be three groups, and each group of flow guide units 5 can have five rows of lanes 32 .
  • the rows 32 of the material guide channel 4 may be odd-numbered, may be three rows, and the rows 32 of the heat exchange channel 4 may be even-numbered, may be two rows.
  • the same end of the first row 32 and the third row 32 of the material guide channel 4 are connected by a reversing groove 112, and the same end of the third row 32 of the material guide channel 4 and the fifth row 32 of the length direction It is also connected through the reversing groove 112 .
  • the reversing grooves 112 are also distributed at the guide channel 4, the difference is that the reversing grooves 112 on the opposite sides of the reaction block 11 are respectively located at both ends of the reaction block 11 in the length direction.
  • the same end of the length direction of the third row 32 and the fifth row 32 of the material guide channel 4 is connected by a diversion groove 113, and the inner diameter of the diversion groove 113 is larger than the inner diameter of the reversing groove 112, so as to include two groups of adjacent up and down Reversing slot 112 .
  • the diversion groove 113 at the heat exchange channel 4 is directly sleeved on the outside of the diversion groove 112 to increase the inner diameter of the diversion groove 112 .
  • four sets of through holes 21 correspond to the four sets of turning grooves 113 at the heat exchange channel 4
  • the other three sets of through holes 21 correspond to the three sets of turning grooves 113 at the material guide channel 3 .
  • the first group of flow guiding units 5 is used for elaboration.
  • the fluid medium enters the inner cavity of the diversion groove 113 at the material guide channel 4 through the through hole 21, and each group of diversion grooves 113 is connected to two groups of diversion grooves 112 at the same time, so that the fluid medium can enter the first row 32, the third row 32 and the first row 32 at the same time.
  • the heat exchange medium enters the inner cavity of the diversion groove 113 at the heat exchange channel 4 through the through hole 21, and each group of diversion grooves 113 is connected to two sets of diversion grooves 112 at the same time, so that the heat exchange medium enters the second row 32 and the fourth row 32 at the same time.
  • This process greatly increases the flow rate of the fluid medium and heat exchange medium into the inner chamber of the reaction block 11 per unit time, further improving the material flux in the reaction block 11 .
  • multiple groups of guide units 5 feed and discharge materials at the same time, which facilitates the mixing and heat exchange of multiple groups of materials at the same time, and improves the application efficiency of the equipment.
  • the fluid medium enters the inner cavity of the reaction block 11 from the through hole 21 of the sealing plate 2, and then flows from the through hole 21 of the side plate 12 to the inner cavity of the reaction block 11.
  • the difference between this embodiment and Embodiment 1 is that the material guide channel 3 is a spiral channel.
  • the threaded material guide channel 3 is based on the linear material guide channel 3 , and the inner wall of the material guide channel 3 is provided with a spiral groove 33 , and the spiral groove 33 extends along the length direction of the material guide channel 3 .
  • the thread groove increases the inner cavity space of the material guide channel 3, so that the amount of fluid medium in the inner cavity of the material guide channel 3 is increased, and the flux of the fluid medium in the material guide channel 3 is increased.
  • the helical groove 33 progresses in a spiral manner, which slows down the flow rate of the fluid medium in the material guide channel 3 , thereby stabilizing the flow rate of the fluid medium.
  • the spiral groove 33 prolongs the heat exchange time between the fluid medium and the heat exchange medium, and improves the heat exchange efficiency of the reaction block 11 to the fluid medium.
  • the material guide channel 3 is a groove-shaped channel.
  • the grooved material guide channel 3 is based on the linear material guide channel 3, and a plurality of sets of stepped grooves 34 are arranged on the inner wall of the material guide channel 3, and all the stepped grooves 34 extend along the length direction of the guide channel.
  • the step groove 34 further increases the inner cavity space of the material guide channel 3, and reduces the distance between the adjacent heat exchange channel 4 and the material guide channel 3, so that the fluid medium is easy to accumulate in the step groove 34 for a short time, ensuring Sufficiency of heat exchange medium to fluid medium.
  • the step groove 34 is easy to absorb and store the flowing fluid medium, so that the impact strength of the fluid medium in the flow channel 31 is greatly reduced, and the stability of the fluid flow is improved.
  • the difference between this embodiment and Embodiment 1 is that the reaction block 11 is provided with an internal member 6 inside the material guide channel 3 .
  • the number of internal components 6 can be one or more groups, and in this embodiment, the number of internal components 6 can be three groups.
  • the inner member 6 includes an orientation column 61 . Adjacent orientation columns 61 touch end to end, one orientation column 61 at the end abuts against the side wall of the side plate 12 facing the reaction block 11, and the other orientation column 61 at the end abuts against the sealing plate 2 toward the reaction block. Block 11 side walls.
  • the inner member 6 also includes a plurality of isolation plates 62 integrally formed with the orientation column 61 , and all the isolation plates 62 are equidistantly distributed on the outer edge of the orientation column 61 .
  • the orientation column 61 abuts against the inner cavity of the material guide channel 3 , and the side wall of the isolation plate 62 away from the orientation column 61 abuts against the inner wall of the material guide channel 3 .
  • each isolation plate 62 at least one set of passage holes 621 is provided through the outer wall of each isolation plate 62.
  • the number of passage holes 621 on each isolation plate 62 can be four groups, and the passage holes 621 are far away from the orientation columns.
  • One end of 61 is provided with opening.
  • the passage holes 621 on the two adjacent isolation plates 62 are all misplaced, and the passage holes 621 on the two isolation plates 62 distributed at intervals are symmetrical to each other.
  • the fluid medium After the fluid medium passes through the passage hole 621 on the first separation plate 62, it is blocked by the second separation plate 62. After the fluid medium flows along the periphery of the orientation column 61, it can pass through the passage hole 621 on the second separation plate 62 and Enter between the second isolation board 62 and the third isolation board 62 . At this time, the third isolation plate 62 blocks the fluid medium again, and the fluid medium can pass through the material guide channel 4 after being continuously turned and passed through the passage hole 621 . In this process, the fluid medium is blocked by the isolation plate 62, and the passage hole 621 releases the fluid medium, which improves the flow stability of the fluid medium and ensures the adequacy of mixing of different fluid media. At the same time, the flow time of the fluid medium in the material guide channel 4 is greatly extended, so that the heat exchange between the fluid medium and the heat exchange medium is sufficient, and the heat exchange efficiency of the equipment to the fluid medium is improved.

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Abstract

The present application relates to a block-hole type silicon carbide microreactor and use thereof, which relate to the field of chemical heat exchange. The block-hole type silicon carbide microreactor comprises a matrix block and a sealing plate, wherein the matrix block is provided with at least one material guide channel for input and output of a fluid medium and at least one heat exchange channel for input and output of a heat exchange medium; a plurality of sets of through holes are provided in the sealing plate, and the sealing plate is fixed to the matrix block in a sealed manner, such that the through holes are in communication with the material guide channel, or with both the material guide channel and the heat exchange channel; and the block-hole type silicon carbide microreactor is used for mixing and/or heat exchange of the fluid medium. The present application has the effect of ensuring that the silicon carbide microreactor maintains high throughput under a high temperature and high pressure environment.

Description

一种块孔式碳化硅微反应器及其应用A block hole type silicon carbide microreactor and its application 技术领域technical field
本申请涉及化工换热的领域,尤其是涉及一种块孔式碳化硅微反应器及其应用。The application relates to the field of chemical heat exchange, in particular to a block-hole silicon carbide microreactor and its application.
背景技术Background technique
微反应器是一种通过精密加工技术在固体基质上开设有大量微米级通道的设备。微反应器既可以用作流体介质的混合,亦可以对流体介质快速换热。其中,碳化硅微反应器因传热速度快、强腐蚀耐受能力强,故常常用于对化工类流体介质的混合、换热。A microreactor is a device that has a large number of micron-scale channels on a solid substrate through precision machining technology. The microreactor can be used not only for the mixing of fluid media, but also for the rapid heat exchange of fluid media. Among them, silicon carbide microreactors are often used for mixing and heat exchange of chemical fluid media due to their fast heat transfer speed and strong corrosion resistance.
在实际应用中,碳化硅反应器基本为管式微反应器和板式微反应器两种。In practical applications, silicon carbide reactors are basically two types: tubular microreactors and plate microreactors.
针对上述中的相关技术,发明人认为存在有以下缺陷:管式微反应器耐高温和耐高压效果差,板式微反应器通量有限;在实际应用中,为了满足反应需求,操作人员往往要增加微反应器的数量,这使得维系反应所投入的成本大大增加。For the related technologies mentioned above, the inventor believes that there are the following defects: the tube microreactor has poor high temperature and high pressure resistance, and the plate microreactor has limited flux; in practical applications, in order to meet the reaction requirements, operators often have to increase The number of microreactors greatly increases the cost of maintaining the reaction.
发明内容Contents of the invention
为了改善普通微反应器难以在高温高压下保持高通量的问题,本申请提供了一种块孔式碳化硅微反应器及其应用。In order to improve the problem that ordinary microreactors are difficult to maintain high throughput under high temperature and high pressure, the application provides a block-hole silicon carbide microreactor and its application.
第一方面,本申请提供的一种块孔式碳化硅微反应器采用如下的技术方案:In the first aspect, a block hole type silicon carbide microreactor provided by the application adopts the following technical scheme:
一种块孔式碳化硅微反应器,包括基质块和封板;所述基质块上设置有至少一条用于流体介质进和出的导料通道和至少一条用于换热介质进和出的换热通道;所述封板上设置有多组通孔,所述封板密封固定于基质块上,使所述通孔与导料通道连通或同时与导料通道和换热通道连通。A block hole type silicon carbide microreactor, comprising a matrix block and a sealing plate; the matrix block is provided with at least one material guide channel for fluid medium in and out and at least one for heat exchange medium in and out Heat exchange channels; the sealing plate is provided with multiple groups of through holes, and the sealing plate is sealed and fixed on the matrix block, so that the through holes communicate with the material guide channel or communicate with the material guide channel and the heat exchange channel at the same time.
通过采用上述技术方案,碳化硅材质的基质块和封板结构稳定、高温高压 耐受度强,可在恶劣环境下稳定应用;同时,封板相对基质块封装简单,操作人员通过通孔向基质块内通入流体介质的操作简单;封装后,封板与基质块的密封压力高,可保障流体介质在设备内的混合、换热稳定性;此外,碳化硅材质的基质块和封板耐酸碱性强,适合高酸、碱性的化工类流体介质通入以混合、换热;导料通道的内径尺寸可根据应用需求向大调节,满足了扩大导料通道内流体介质通量的需求。By adopting the above technical scheme, the substrate block and sealing plate made of silicon carbide have a stable structure, high temperature and high pressure tolerance, and can be stably applied in harsh environments; The operation of feeding the fluid medium into the block is simple; after packaging, the sealing pressure between the sealing plate and the matrix block is high, which can ensure the mixing of the fluid medium in the equipment and the stability of heat exchange; in addition, the matrix block and sealing plate made of silicon carbide are durable Strong acidity and alkalinity, suitable for the introduction of highly acidic and alkaline chemical fluid media for mixing and heat exchange; the inner diameter of the material guide channel can be adjusted to a larger size according to the application requirements, which satisfies the need to expand the flux of the fluid medium in the material guide channel need.
优选的,所述基质块包括反应块和侧板;所述换热通道和导料通道均设置于反应块上,所述封板密封固定于反应块的一侧,所述侧板密封固定于反应块远离封板的一侧。Preferably, the matrix block includes a reaction block and a side plate; the heat exchange channel and the material guide channel are both arranged on the reaction block, the sealing plate is sealed and fixed on one side of the reaction block, and the side plate is sealed and fixed on The side of the reaction block away from the sealing plate.
通过采用上述技术方案,蛇形盘旋的导料通道比表面积大,与换热通道的接触面积亦大大增加,提高了流体介质在反应块内的混合效率、换热效率;侧板与封板用于封堵转接槽和换向槽,可保障流体介质在导料通道内的流通稳定性及效率。By adopting the above technical scheme, the specific surface area of the serpentine spiral guide channel is large, and the contact area with the heat exchange channel is also greatly increased, which improves the mixing efficiency and heat exchange efficiency of the fluid medium in the reaction block; the side plate and the sealing plate are used It is used to block the transfer groove and the reversing groove, which can ensure the stability and efficiency of the flow of the fluid medium in the material guide channel.
优选的,所述导料通道为直线型或螺旋型或沟槽型。Preferably, the material guide channel is straight, spiral or grooved.
通过采用上述技术方案,直线型的导料通道便于流体介质快速穿过,通过导料通道比表面积大的特性,可保障流体介质在反应块内的换热效率;螺旋型和沟槽型的导料通道延长了流道的长度,使得流体介质与换热介质的换热时间延长,提高了设备对流体介质的换热效率;此外,通过螺旋凹槽和台阶槽减缓了流体介质在流道内的流动速度,提高了流体介质在导料通道内的流动稳定性。By adopting the above-mentioned technical scheme, the straight-line material guide channel is convenient for the fluid medium to pass through quickly, and the heat exchange efficiency of the fluid medium in the reaction block can be guaranteed through the characteristics of the large specific surface area of the material guide channel; The feed channel extends the length of the flow channel, which prolongs the heat exchange time between the fluid medium and the heat exchange medium, and improves the heat exchange efficiency of the equipment for the fluid medium; in addition, the spiral groove and the step groove slow down the flow of the fluid medium in the flow channel. The flow speed improves the flow stability of the fluid medium in the guide channel.
优选的,所述导料通道与换热通道的排布方向相同或不同。Preferably, the arrangement direction of the material guide channel and the heat exchange channel is the same or different.
通过采用上述技术方案,导料通道与换热通道的排布方向不同时,换热通道的数量远远多于导料通道,每一根换热通道内均可不断通入流动的换热介质,提高了反应块对流体介质的换热效率和速度;此外,封板的通孔只通入流体介 质,操作简单,不易出现误将换热介质通入导料通道的现象;导料通道与换热通道的排布方向相同时,换热通道和导料通道的数量较为平衡,且二者的所有流道均处于相互平行的状态,使得流体介质和换热介质易于充分换热,流体介质在反应块内的换热效率有保障;此外,反应块内的空间利用率高,减少了多余开孔的现象。By adopting the above technical scheme, when the arrangement directions of the material guide channel and the heat exchange channel are different, the number of heat exchange channels is far more than that of the material guide channel, and the flowing heat exchange medium can be continuously fed into each heat exchange channel , which improves the heat exchange efficiency and speed of the reaction block to the fluid medium; in addition, the through hole of the sealing plate only leads to the fluid medium, which is easy to operate and is not easy to mistakenly lead the heat exchange medium into the material guide channel; the material guide channel and When the heat exchange channels are arranged in the same direction, the number of heat exchange channels and material guide channels is relatively balanced, and all the flow channels of the two are in a state parallel to each other, so that the fluid medium and the heat exchange medium are easy to fully exchange heat, and the fluid medium The heat exchange efficiency in the reaction block is guaranteed; in addition, the space utilization rate in the reaction block is high, and the phenomenon of redundant openings is reduced.
优选的,所述导料通道和换热通道包括多条流道,处于同一平面的所有所述流道共同形成一组行道;相邻的两条所述流道通过转接槽连通,相邻的两组所述行道通过换向槽连通。Preferably, the material guide channel and the heat exchange channel include a plurality of flow channels, and all the flow channels on the same plane together form a group of row channels; two adjacent flow channels communicate through transfer grooves, and adjacent The two groups of roadways are communicated through reversing slots.
通过采用上述技术方案,所有流道共同形成导料通道和换热通道,转接槽实现相邻流道的连通,换向槽实现相邻行道的连通,保障了换热介质和流体介质在反应块上的流通顺畅性。By adopting the above technical scheme, all the flow channels together form the material guide channel and the heat exchange channel, the transfer groove realizes the connection of the adjacent flow channels, and the reversing groove realizes the connection of the adjacent row channels, which ensures that the heat exchange medium and the fluid medium are in the reaction state. Circulation smoothness on the block.
优选的,所述反应块的侧壁上设置有多组转向槽,所述转向槽用于并联导料通道的不同行道和/或用于并联换热通道的不同行道。Preferably, multiple sets of diversion grooves are provided on the side wall of the reaction block, and the diversion grooves are used for different lanes of parallel-connected material guide channels and/or used for different lanes of parallel-connected heat exchange channels.
通过采用上述技术方案,转向槽用于连接两组及以上的换向槽时,便于流体介质同时进入多组换向槽,使得上下相邻的行道同时并联,提高了流体介质进入导料通道的速度,有助与提高设备对流体介质的混合、换热效率;转向槽可用于连接一组换向槽时,以用于增大换向槽的内径尺寸,使得通孔内的换热介质可抵入独立的换向槽内,并快速分流到上下相邻的行道内,加快了换热介质在换热通道内的通入速度。By adopting the above technical scheme, when the diverting groove is used to connect two or more groups of reversing grooves, it is convenient for the fluid medium to enter multiple groups of reversing grooves at the same time, so that the upper and lower adjacent lanes are connected in parallel at the same time, which improves the efficiency of the fluid medium entering the material guide channel. The speed helps to improve the mixing and heat exchange efficiency of the equipment for the fluid medium; the diversion groove can be used to connect a group of reversing grooves to increase the inner diameter of the reversing groove, so that the heat exchange medium in the through hole can be Arrives into the independent reversing groove, and quickly shunts the flow into the upper and lower adjacent passages, which speeds up the entry speed of the heat exchange medium in the heat exchange channel.
优选的,所述反应块于导料通道内设置有至少一组用于减缓流体介质流速的内构件,所述内构件抵触配合于侧板和封板之间。Preferably, the reaction block is provided with at least one set of internal members for slowing down the flow velocity of the fluid medium in the material guide channel, and the internal members are interference fit between the side plate and the sealing plate.
通过采用上述技术方案,内构件用于减缓流体介质在导料通道内的流动速度;抵紧于侧板和封板之间的内构件,用于减少内构件在导料通道内出现松晃、 偏动的现象,有助于提高流体介质在导料通道内的流动稳定性。By adopting the above technical solution, the inner member is used to slow down the flow velocity of the fluid medium in the material guide channel; the inner member pressed between the side plate and the sealing plate is used to reduce the looseness, looseness, and looseness of the inner member in the material guide channel. The phenomenon of deflection helps to improve the flow stability of the fluid medium in the material guide channel.
优选的,所述内构件包括定向柱和多块隔离板;所有所述隔离板间隔分布于定向柱外缘,每块所述隔离板外侧壁贯穿设置有至少一组供流体介质穿过的通行孔;相邻的所述隔离板上的通行孔相互错位,间隔分布的所述隔离板上的通行孔相互对称。Preferably, the inner member includes an orientation column and a plurality of isolation plates; all the isolation plates are distributed on the outer edge of the orientation column at intervals, and at least one set of passages for the fluid medium to pass through is provided through the outer wall of each isolation plate. Holes; the passage holes on the adjacent separation plates are misaligned with each other, and the passage holes on the separation plates distributed at intervals are symmetrical to each other.
通过采用上述技术方案,隔离板用于阻挡流体介质,通行孔便于流体介质穿过隔离板,多块隔离板层层阻挡流体介质,有效降低了流体介质在导料通道内的流动速度,使得流体介质充分换热;相邻隔离板上的通行孔相互错位,使得流体介质需要沿定向柱周缘流动后才可穿过通行孔,进一步减缓了流体介质的速度;间隔分布的隔离板上的通行孔相互对称,使得流体介质在隔离板之间规律性前进,保障了流体介质的流动稳定性。By adopting the above technical scheme, the isolation plate is used to block the fluid medium, the passage holes facilitate the fluid medium to pass through the isolation plate, and multiple isolation plates block the fluid medium layer by layer, effectively reducing the flow velocity of the fluid medium in the material guide channel, making the fluid The medium is fully heat exchanged; the passage holes on adjacent isolation plates are misaligned with each other, so that the fluid medium needs to flow along the periphery of the directional column before passing through the passage holes, which further slows down the speed of the fluid medium; the passage holes on the isolation plates distributed at intervals The mutual symmetry makes the fluid medium advance regularly between the separation plates, ensuring the flow stability of the fluid medium.
优选的,所有所述隔离板外缘抵触配合于导料通道内侧壁。Preferably, the outer edges of all the isolation plates are in interference fit with the inner wall of the material guide channel.
通过采用上述技术方案,抵接于导料通道内侧壁的隔离板,进一步提高了内构件在导料通道内的定位稳定性,进而进一步保障了流体介质在导料通道内的流通稳定性。By adopting the above technical solution, the isolation plate abutting against the inner wall of the material guide channel further improves the positioning stability of the internal member in the material guide channel, thereby further ensuring the circulation stability of the fluid medium in the material guide channel.
第二方面,本申请提供的一种块孔式碳化硅微反应器的应用采用如下的技术方案:In the second aspect, the application of a block hole type silicon carbide microreactor provided by the application adopts the following technical scheme:
一种根据权利要求1-9任意一项所述的块孔式碳化硅微反应器的应用,所述块孔式碳化硅微反应器用于流体介质的混合和/或换热。An application of the block-hole silicon carbide microreactor according to any one of claims 1-9, the block-hole silicon carbide microreactor is used for mixing and/or heat exchange of fluid media.
通过采用上述技术方案,操作人员可通过本设备快速且高效的进行不同流体介质的混合、混热,或单一流体介质的换热。By adopting the above technical solution, the operator can quickly and efficiently mix and heat different fluid media, or exchange heat for a single fluid medium through the device.
综上所述,本申请具有以下有益技术效果:In summary, the application has the following beneficial technical effects:
1.设置于基质块上的导料通道结构稳定,可在高温高压环境下进行强酸或 强碱类流体物料的混合、换热,应用稳定性高;此外,导料通道的内径尺寸可向大调节,增大了导料通道的通量;1. The structure of the material guide channel set on the matrix block is stable, and it can carry out the mixing and heat exchange of strong acid or strong alkali fluid materials under high temperature and high pressure environment, and the application stability is high; in addition, the inner diameter of the material guide channel can be larger Adjustment increases the flux of the guide channel;
2.内构件于导料通道内减缓了流体介质的流动速度,使得流体介质与换热介质充分换热;此外,通过多组隔离板对流体介质的阻挡,使得流体介质呈规律性的前进于导料通道内腔,保障了流体介质在导料通道内的流动稳定性;2. The inner member slows down the flow speed of the fluid medium in the material guide channel, so that the fluid medium and the heat exchange medium can fully exchange heat; in addition, through the blocking of the fluid medium by multiple sets of isolation plates, the fluid medium advances in a regular manner. The inner cavity of the guide channel ensures the flow stability of the fluid medium in the guide channel;
3.转向槽可连接多组换向槽,使得上下相邻的多组行道相互并联,流体介质可通过换向槽同时抵入多组行道内以流通,提高了流体介质在导料通道内的通入效率。3. The diversion groove can be connected with multiple sets of reversing grooves, so that the upper and lower adjacent sets of lanes are connected in parallel, and the fluid medium can reach multiple sets of lanes at the same time through the reversing grooves for circulation, which improves the flow rate of the fluid medium in the material guide channel. access efficiency.
附图说明Description of drawings
图1是本申请实施例1的一种块孔式碳化硅微反应器的结构示意图;Fig. 1 is the structural representation of a kind of block hole type silicon carbide microreactor of the embodiment 1 of the present application;
图2是实施例1中用于体现封板、侧板和反应块位置关系的示意图;Fig. 2 is the schematic diagram that is used to embody the positional relationship of sealing plate, side plate and reaction block in embodiment 1;
图3是实施例1中用于体现导料通道和换热通道位置关系的水平方向剖面示意图;Fig. 3 is a horizontal cross-sectional schematic diagram for embodying the positional relationship between the material guide channel and the heat exchange channel in Example 1;
图4是实施例1中用于体现导料筒的相邻流道连接关系的竖直方向剖面示意图;Fig. 4 is a schematic vertical cross-sectional view for reflecting the connection relationship between adjacent flow channels of the guide cylinder in embodiment 1;
图5是实施例2的一种块孔式碳化硅微反应器中基质块的结构示意图;Fig. 5 is the structural representation of matrix block in a kind of block hole type silicon carbide microreactor of embodiment 2;
图6是实施例2中导料通道和基质块位置关系的水平方向剖面示意图;Fig. 6 is a horizontal sectional schematic diagram of the positional relationship between the material guide channel and the matrix block in embodiment 2;
图7是实施例3的一种块孔式碳化硅微反应器的结构示意图;Fig. 7 is the structural representation of a kind of block hole type silicon carbide microreactor of embodiment 3;
图8是实施例4的一种块孔式碳化硅微反应器的结构示意图;Fig. 8 is the structural representation of a kind of block hole type silicon carbide microreactor of embodiment 4;
图9是实施例4中用于体现转向槽、换向槽在反应块上的位置关系的示意图;Fig. 9 is the schematic diagram that is used to embody the positional relationship of diversion groove and reversing groove on the reaction block in embodiment 4;
图10是实施例5的一种块孔式碳化硅微反应器中螺旋型导料通道的竖直方向剖面示意图;Fig. 10 is a vertical sectional schematic view of a helical feed channel in a block hole type silicon carbide microreactor of embodiment 5;
图11是实施例6的一种块孔式碳化硅微反应器中沟槽型导料通道的竖直方向剖面示意图;Fig. 11 is the vertical direction cross-sectional schematic view of the grooved material guide channel in a kind of block hole type silicon carbide microreactor of embodiment 6;
图12是实施例7的一种块孔式碳化硅微反应器中内构件和反应块连接关系的示意图;Fig. 12 is the schematic diagram of internal member and reaction block connection relation in a kind of block hole type silicon carbide microreactor of embodiment 7;
图13是实施例7中用于体现隔离板和定向柱位置关系的示意图。Fig. 13 is a schematic diagram showing the positional relationship between the isolation plate and the orientation column in Embodiment 7.
附图标记说明:Explanation of reference signs:
1、基质块;11、反应块;111、转接槽;112、换向槽;113、转向槽;12、侧板;1. Substrate block; 11. Reaction block; 111. Transfer slot; 112. Reversing slot; 113. Turning slot; 12. Side plate;
2、封板;21、通孔;2. Sealing plate; 21. Through hole;
3、导料通道;31、流道;32、行道;33、螺旋凹槽;34、台阶槽;3. Material guide channel; 31. Runner; 32. Walkway; 33. Spiral groove; 34. Step groove;
4、换热通道;4. Heat exchange channels;
5、导流单元;5. Diversion unit;
6、内构件;61、定向柱;62、隔离板;621、通行孔。6. Internal components; 61. Orientation column; 62. Isolation plate; 621. Access hole.
具体实施方式Detailed ways
本申请实施例公开了一种块孔式碳化硅微反应器。块孔式碳化硅微反应器既可以用于不同流体介质的混合,也可以用于对单一流体介质进行换热。同时,块孔式碳化硅微反应器还可以一边混合不同的流体介质,一边对混合的流体介质进行换热。The embodiment of the present application discloses a block hole silicon carbide microreactor. The block-hole silicon carbide microreactor can be used not only for mixing different fluid media, but also for exchanging heat with a single fluid medium. At the same time, the block-hole silicon carbide microreactor can also mix different fluid media while exchanging heat for the mixed fluid media.
以下结合附图1-13对本申请作进一步详细说明。The present application will be described in further detail below in conjunction with accompanying drawings 1-13.
实施例1Example 1
参照图1和图2,块孔式碳化硅微反应器包括基质块1和封板2。基质块1由碳化硅通过高温烧结制得,基质块1包括反应块11,反应块11呈矩形。Referring to FIG. 1 and FIG. 2 , the block hole silicon carbide microreactor includes a matrix block 1 and a sealing plate 2 . The matrix block 1 is made of silicon carbide through high-temperature sintering. The matrix block 1 includes a reaction block 11 , and the reaction block 11 is rectangular.
参照图2和图3,反应块11相对的侧壁上贯穿设置有多条换热通道4,所 有换热通道4相互平行,每一换热通道4内均可通入换热介质,换热介质从换热通道4一端进,另一端出。Referring to Fig. 2 and Fig. 3, a plurality of heat exchange passages 4 are arranged on the opposite side walls of the reaction block 11, and all the heat exchange passages 4 are parallel to each other, and a heat exchange medium can be passed into each heat exchange passage 4, and the heat exchange The medium enters from one end of the heat exchange channel 4 and exits from the other end.
参照图2和图4,反应块11上蛇形分布有一条导料通道3。在本实施例中,导料通道3为直线型通道,直线型导料通道3在竖直方向上的截面呈圆形。每条导料通道3包括多条相互平行的流道31,每条流道31贯穿于反应块11相对的侧壁上。在本实施例中,导料通道3与换热通道4的排布方向不同,二者呈十字交叉。所有流道31在反应块11上形成相互平行的多组行道32,相邻的行道32沿反应块11的高度方向间隔分布。Referring to FIG. 2 and FIG. 4 , a material guide channel 3 is distributed in a serpentine shape on the reaction block 11 . In this embodiment, the material guiding channel 3 is a linear channel, and the vertical section of the linear material guiding channel 3 is circular. Each material guide channel 3 includes a plurality of flow channels 31 parallel to each other, and each flow channel 31 runs through opposite side walls of the reaction block 11 . In this embodiment, the arrangement directions of the material guide channel 3 and the heat exchange channel 4 are different, and the two are crossed. All flow passages 31 form a plurality of sets of parallel passages 32 on the reaction block 11 , and adjacent passages 32 are distributed at intervals along the height direction of the reaction block 11 .
参照图2和图4,反应块11外侧壁间隔设置有多组转接槽111,转接槽111用于串联同一行道32内的所有流道31。在本实施例中,转接槽111的数量可以为N组,第一组转接槽111对应分布于第一条流道31与第二条流道31长度方向的一端,第二组转接槽111对应分布于第二条流道31与第三条流道31远离第一组转接槽111的一端,第三组转接槽111对应分布于第三条流道31与第四条流道31远离第二组转接槽111的一端,以此循环。Referring to FIG. 2 and FIG. 4 , multiple sets of transition grooves 111 are provided at intervals on the outer wall of the reaction block 11 , and the transition grooves 111 are used to connect all flow channels 31 in the same lane 32 in series. In this embodiment, the number of transfer grooves 111 can be N groups, the first group of transfer grooves 111 is correspondingly distributed at one end of the length direction of the first flow channel 31 and the second flow channel 31, and the second group of transfer grooves 111 The slots 111 are correspondingly distributed at the ends of the second flow channel 31 and the third flow channel 31 away from the first set of transfer slots 111, and the third set of transfer slots 111 are correspondingly distributed between the third flow channel 31 and the fourth flow channel. The end of the track 31 away from the second group of adapter slots 111 is circulated.
参照图2和图4,反应块11外侧壁还间隔设置有多组换向槽112,换向槽112用于连接不同行道32内的所有流道31。在本实施例中,换向槽112的数量可以为N组,第一组换向槽112于反应块11一侧连接第一行道32与第二行道32长度方向同一端的两条流道31,第二组换向槽112于反应块11另一侧连接第二行道32与第三行长度方向同一端的两条流道31,且第二组换向槽112与第一组换向槽112分别位于反应块11长度方向的两端,以此循环。Referring to FIG. 2 and FIG. 4 , multiple groups of reversing grooves 112 are arranged at intervals on the outer wall of the reaction block 11 , and the reversing grooves 112 are used to connect all flow channels 31 in different lanes 32 . In this embodiment, the number of reversing slots 112 can be N groups, and the first group of reversing slots 112 is connected to the two flow channels 31 at the same end of the first row 32 and the second row 32 on the side of the reaction block 11. , the second group of reversing grooves 112 connects the second row 32 and the two runners 31 at the same end of the third row in the length direction on the other side of the reaction block 11, and the second group of reversing grooves 112 is connected to the first group of reversing grooves 112 They are respectively located at both ends of the reaction block 11 in the length direction, and thus circulate.
参照图2,基质块1还包括一块侧板12,侧板12由碳化硅制得,侧板12钎焊固定于基质块1一侧,以封堵所有流道31长度方向的一端。封板2亦由碳化硅制得,封板2钎焊固定于基质块1远离侧板12的一侧,以封堵所有流道31 长度方向的另一端。此时,相邻的流道31之间通过转接槽111、换向槽112连接,封板2、侧板12减少了流体介质流经转接槽111、换向槽112时,出现向外溢出的现象。Referring to FIG. 2 , the matrix block 1 also includes a side plate 12 made of silicon carbide, and the side plate 12 is brazed and fixed to one side of the matrix block 1 to block one end of all flow channels 31 in the longitudinal direction. The sealing plate 2 is also made of silicon carbide, and the sealing plate 2 is brazed and fixed on the side of the matrix block 1 away from the side plate 12 to seal off the other ends of the flow channels 31 in the length direction. At this time, the adjacent flow channels 31 are connected by the transfer groove 111 and the reversing groove 112, and the sealing plate 2 and the side plate 12 reduce the outward flow of the fluid medium when passing through the transfer groove 111 and the reversing groove 112. overflow phenomenon.
参照图2,封板2外侧壁贯穿设置有多组通孔21,在本实例中,通孔21的数量可以为两组。其中一组通孔21对应于最高处行道32长度方向一端的流道31,以供流体介质通入导料通道3内。另一组通孔21对应于最低处行道32长度方向一端的流道31,以供流体介质向外导出。在此过程中,操作人员可向换热通道4内通过换热介质,以实现流体介质穿过反应块11即实现换热的效果。需要说明的是,操作人员可通过增加通孔21的数量,以对应不同的流道31,使得多种不同的流体介质可以同时进入导料通道3内,进而实现不同流体介质在反应块11内一边混合,一边换热的效果。Referring to FIG. 2 , multiple sets of through holes 21 are provided through the outer wall of the sealing plate 2 , and in this example, the number of through holes 21 can be two sets. One group of through holes 21 corresponds to the flow channel 31 at one end of the highest channel 32 in the length direction, for the fluid medium to pass into the material guide channel 3 . Another group of through holes 21 corresponds to the flow channel 31 at one end of the lowest channel 32 in the length direction, for the fluid medium to be led out. During this process, the operator can pass the heat exchange medium into the heat exchange channel 4 to achieve the effect of heat exchange when the fluid medium passes through the reaction block 11 . It should be noted that the operator can increase the number of through holes 21 to correspond to different flow channels 31, so that a variety of different fluid media can enter the material guide channel 3 at the same time, thereby realizing the flow of different fluid media in the reaction block 11. The effect of heat exchange while mixing.
本申请实施例块孔式碳化硅微反应器的实施原理为:The implementation principle of the block hole type silicon carbide microreactor in the embodiment of the application is:
流体介质通过通孔21进入第一条流道31,接着,流体介质通过转接槽111依次流入第二条流道31、第三条流道31,直至同一行道32的最后一条流道31。换向槽112可将上一行道32内的流体介质引流至下一行道32的流道31内,以完成流体介质在导料通道4内的流通。在此过程中,每一换热通道4内均可通入不断流动的换热介质,以对导料通道3内的流体介质进行换热。The fluid medium enters the first flow channel 31 through the through hole 21 , and then, the fluid medium flows into the second flow channel 31 , the third flow channel 31 sequentially through the transfer groove 111 , until the last flow channel 31 of the same row 32 . The reversing groove 112 can guide the fluid medium in the upper channel 32 to the flow channel 31 of the lower channel 32 to complete the circulation of the fluid medium in the material guide channel 4 . During this process, a continuously flowing heat exchange medium can be introduced into each heat exchange channel 4 to exchange heat for the fluid medium in the material guide channel 3 .
实施例2Example 2
参照图5和图6,本实施例与实施例1不同之处在于,基质块1为独立的矩形块体,所有流道31远离封板2的一端均位于基质块1内部,基质块1内部还设置有多组转接槽111和换向槽112。位于基质块1内部的转接槽111连接同一行道32的相邻流道31远离封板2的一端,位于基质块1内部的换向槽112连接不同行道32上下相邻的流道31远离封板2的一端。Referring to Figures 5 and 6, the difference between this embodiment and Embodiment 1 is that the matrix block 1 is an independent rectangular block, and the ends of all flow channels 31 away from the sealing plate 2 are located inside the matrix block 1, and the inside of the matrix block 1 Multiple sets of transition slots 111 and reversing slots 112 are also provided. The transition groove 111 located inside the matrix block 1 connects the adjacent flow channels 31 of the same row 32 away from the end of the sealing plate 2, and the reversing groove 112 located inside the matrix block 1 connects the upper and lower adjacent flow channels 31 of different rows 32 away from the end of the sealing plate 2. one end of board 2.
本申请实施例块孔式碳化硅微反应器的实施原理为:The implementation principle of the block hole type silicon carbide microreactor in the embodiment of the application is:
独立的基质块1结构稳定,保障了流体介质的流通稳定性。流道31远离封板2的一端位于基质块1内部,以保障流体介质的流通效率的同时,减少了侧板12的投入,简化了块孔式碳化硅微反应器的组装流程,降低了生产成本。The independent matrix block 1 has a stable structure, which ensures the stability of the flow of the fluid medium. The end of the flow channel 31 away from the sealing plate 2 is located inside the matrix block 1 to ensure the circulation efficiency of the fluid medium while reducing the investment in the side plate 12, simplifying the assembly process of the block-hole silicon carbide microreactor, and reducing the production cost. cost.
实施例3Example 3
参照图7,本实施例与实施例1不同之处在于,换热通道4的数量为一根,换热通道4与导料通道3的排布方向相同。通孔21的数量可以为四组。Referring to FIG. 7 , the difference between this embodiment and Embodiment 1 is that there is one heat exchange channel 4 , and the arrangement direction of the heat exchange channel 4 and the material guide channel 3 is the same. The number of through holes 21 may be four groups.
参照图7,在本实施例中,换热通道4以等同于导料通道3的方式蛇形分布于反应块11上,且换热通道4位于反应块11设置导料通道4的侧壁上。导料通道4的所有行道32平行于换热通道4的所有行道32,其中,导料通道4的所有行道32可以为奇数行,换热通道4的所有行道32可以为偶数行。换热通道4亦通过转接槽111连接同一行道32的相邻流道31,换热通道4亦通过换向槽112连接不同行道32上下相邻的流道31。Referring to Fig. 7, in this embodiment, the heat exchange channel 4 is serpentinely distributed on the reaction block 11 in a manner equivalent to the material guide channel 3, and the heat exchange channel 4 is located on the side wall of the reaction block 11 where the material guide channel 4 is arranged. . All the rows 32 of the material guide channel 4 are parallel to all the rows 32 of the heat exchange channel 4 , wherein all the rows 32 of the material guide channel 4 may be odd-numbered rows, and all the rows 32 of the heat exchange channel 4 may be even-numbered rows. The heat exchange channel 4 is also connected to the adjacent flow channels 31 of the same row 32 through the transition groove 111 , and the heat exchange channel 4 is also connected to the upper and lower adjacent flow channels 31 of different rows 32 through the reversing groove 112 .
参照图7,其中两组通孔21对应于换热通道4的进料用流道31和出料用流道31,另外两组通孔21对应于导料通道3的进料用流道31和出料用流道31。Referring to Fig. 7, wherein two groups of through holes 21 correspond to the feed flow channel 31 and the discharge flow channel 31 of the heat exchange channel 4, and the other two groups of through holes 21 correspond to the feed flow channel 31 of the material guide channel 3 And discharge flow channel 31.
本申请实施例块孔式碳化硅微反应器的实施原理为:The implementation principle of the block hole type silicon carbide microreactor in the embodiment of the application is:
流体介质和换热介质均通过通孔21进入反应块11内部以流通,简化了操作步骤,提高了操作人员的操作便捷性。相互平行的换热通道4和导料通道3使得流体介质和换热介质在流通过程中更易于换热,进而提高了设备对流体介质的换热效率。同时,开设于反应块11同侧的换热通道4和导料通道3便于快速施工,节约了生产成本。Both the fluid medium and the heat exchange medium enter the interior of the reaction block 11 through the through hole 21 to circulate, which simplifies the operation steps and improves the convenience of the operator. The heat exchange channel 4 and the material guide channel 3 parallel to each other make it easier for the fluid medium and the heat exchange medium to exchange heat during circulation, thereby improving the heat exchange efficiency of the equipment for the fluid medium. At the same time, the heat exchange channel 4 and the material guide channel 3 opened on the same side of the reaction block 11 facilitate rapid construction and save production costs.
实施例4Example 4
参照图8和图9,本实施例与实施例3不同之处在于,导料通道4的数量可 以为三条,换热通道4的数量可以为三条。用于反应块11的侧壁上设置有多组转向槽113。通孔21的数量可以为七组,且侧板12上亦设置有七组通孔21。With reference to Fig. 8 and Fig. 9, the difference between this embodiment and embodiment 3 is that the quantity of the material guide channel 4 can be three, and the quantity of the heat exchange channel 4 can be three. Multiple groups of turning grooves 113 are provided on the sidewall of the reaction block 11 . The number of through holes 21 can be seven groups, and the side plate 12 is also provided with seven groups of through holes 21 .
参照图9,在本实施例中,一条导料通道4平行于一条换热通道4,一条导料通道4与一条换热通道4共同形成一组导流单元5。导流单元5的数量可以为三组,每组导流单元5内可以有五行行道32。其中,导料通道4的行道32为奇数行,可以为三行,换热通道4的行道32可以为偶数行,可以为两行。Referring to FIG. 9 , in this embodiment, one material guiding channel 4 is parallel to one heat exchanging channel 4 , and one material guiding channel 4 and one heat exchanging channel 4 jointly form a group of flow guiding units 5 . The number of flow guide units 5 can be three groups, and each group of flow guide units 5 can have five rows of lanes 32 . Wherein, the rows 32 of the material guide channel 4 may be odd-numbered, may be three rows, and the rows 32 of the heat exchange channel 4 may be even-numbered, may be two rows.
参照图9,导料通道4的第一行道32与第三行道32长度方向的同一端通过换向槽112连接,导料通道4的第三行道32与第五行道32长度方向的同一端亦通过换向槽112连接。在反应块11相对的侧壁上,换向槽112在导料通道4处同样分布,不同的是,位于反应块11相对两侧的换向槽112分别位于反应块11长度方向的两端。导料通道4的第三行道32与第五行道32长度方向的同一端通过转向槽113连接,且转向槽113的内径尺寸大于换向槽112的内径尺寸,以同时包含上下相邻的两组换向槽112。Referring to Fig. 9, the same end of the first row 32 and the third row 32 of the material guide channel 4 are connected by a reversing groove 112, and the same end of the third row 32 of the material guide channel 4 and the fifth row 32 of the length direction It is also connected through the reversing groove 112 . On the opposite side walls of the reaction block 11, the reversing grooves 112 are also distributed at the guide channel 4, the difference is that the reversing grooves 112 on the opposite sides of the reaction block 11 are respectively located at both ends of the reaction block 11 in the length direction. The same end of the length direction of the third row 32 and the fifth row 32 of the material guide channel 4 is connected by a diversion groove 113, and the inner diameter of the diversion groove 113 is larger than the inner diameter of the reversing groove 112, so as to include two groups of adjacent up and down Reversing slot 112 .
参照图8和图9,换热通道4处的转向槽113直接套接于换向槽112外部,以增大换向槽112的内径尺寸。在本实施例中,导料通道4处的转向槽113数量为三组,换热通道4处的转向槽113数量为四组。Referring to FIG. 8 and FIG. 9 , the diversion groove 113 at the heat exchange channel 4 is directly sleeved on the outside of the diversion groove 112 to increase the inner diameter of the diversion groove 112 . In this embodiment, there are three sets of turning grooves 113 at the material guide channel 4 , and four sets of turning grooves 113 at the heat exchange channel 4 .
参照图8,其中四组通孔21一一对应于换热通道4处的四组转向槽113,另外三组通孔21一一对应于导料通道3处的三组转向槽113。Referring to FIG. 8 , four sets of through holes 21 correspond to the four sets of turning grooves 113 at the heat exchange channel 4 , and the other three sets of through holes 21 correspond to the three sets of turning grooves 113 at the material guide channel 3 .
本申请实施例块孔式碳化硅微反应器的实施原理为:The implementation principle of the block hole type silicon carbide microreactor in the embodiment of the application is:
以第一组导流单元5展开阐述。流体介质通过通孔21进入导料通道4处的转向槽113内腔,每组转向槽113同时连接两组换向槽112,使得流体介质可以同时进入第一行道32、第三行道32和第五行道32的流道31内。换热介质通过通孔21进入换热通道4处的转向槽113内腔,每组转向槽113同时连接两组换 向槽112,使得换热介质同时进入第二行道32、第四行道32的流道31内。此过程使得流体介质、换热介质单位时间内通入反应块11内腔的流量大大增加,进一步提高了反应块11内的物料通量。同时,多组导流单元5同时进料、出料,便于设备同时进行多组物料的混合、换热,提高了设备的应用效率。The first group of flow guiding units 5 is used for elaboration. The fluid medium enters the inner cavity of the diversion groove 113 at the material guide channel 4 through the through hole 21, and each group of diversion grooves 113 is connected to two groups of diversion grooves 112 at the same time, so that the fluid medium can enter the first row 32, the third row 32 and the first row 32 at the same time. Inside the runner 31 of the fifth lane 32 . The heat exchange medium enters the inner cavity of the diversion groove 113 at the heat exchange channel 4 through the through hole 21, and each group of diversion grooves 113 is connected to two sets of diversion grooves 112 at the same time, so that the heat exchange medium enters the second row 32 and the fourth row 32 at the same time. Inside the runner 31. This process greatly increases the flow rate of the fluid medium and heat exchange medium into the inner chamber of the reaction block 11 per unit time, further improving the material flux in the reaction block 11 . At the same time, multiple groups of guide units 5 feed and discharge materials at the same time, which facilitates the mixing and heat exchange of multiple groups of materials at the same time, and improves the application efficiency of the equipment.
因上下相邻的换向槽112均位于不同行道32长度方向的同一端,所以流体介质从封板2的通孔21处进入反应块11内腔,再从侧板12的通孔21处向外排出。Because the upper and lower adjacent reversing slots 112 are all located at the same end of the length direction of the different lanes 32, the fluid medium enters the inner cavity of the reaction block 11 from the through hole 21 of the sealing plate 2, and then flows from the through hole 21 of the side plate 12 to the inner cavity of the reaction block 11. Exhaust.
实施例5Example 5
参照图10,本实施例与实施例1不同之处在于,导料通道3为螺旋型通道。螺纹型导料通道3是在直线型导料通道3的基础上,于导料通道3内侧壁设置有螺旋凹槽33,螺旋凹槽33沿导料通道3的长度方向延伸。Referring to FIG. 10 , the difference between this embodiment and Embodiment 1 is that the material guide channel 3 is a spiral channel. The threaded material guide channel 3 is based on the linear material guide channel 3 , and the inner wall of the material guide channel 3 is provided with a spiral groove 33 , and the spiral groove 33 extends along the length direction of the material guide channel 3 .
本申请实施例块孔式碳化硅微反应器的实施原理为:The implementation principle of the block hole type silicon carbide microreactor in the embodiment of the application is:
螺纹凹槽增大了导料通道3的内腔空间,使得导料通道3内腔的流体介质数量由所在增加,增大了导料通道3内的流体介质通量。同时,螺旋凹槽33旋绕式递进,使得流体介质在导料通道3内的流通速度变慢,起到了稳定流体介质流量的效果。并且,螺旋凹槽33使得流体介质与换热介质的换热时间延长,提高了反应块11对流体介质的换热效率。The thread groove increases the inner cavity space of the material guide channel 3, so that the amount of fluid medium in the inner cavity of the material guide channel 3 is increased, and the flux of the fluid medium in the material guide channel 3 is increased. At the same time, the helical groove 33 progresses in a spiral manner, which slows down the flow rate of the fluid medium in the material guide channel 3 , thereby stabilizing the flow rate of the fluid medium. Moreover, the spiral groove 33 prolongs the heat exchange time between the fluid medium and the heat exchange medium, and improves the heat exchange efficiency of the reaction block 11 to the fluid medium.
实施例6Example 6
参照图11,本实施例与实施例1不同之处在于,导料通道3为沟槽型通道。沟槽型导料通道3是在直线型导料通道3的基础上,于导料通道3内侧壁设置有多组台阶槽34,所有台阶槽34沿导向通道的长度方向延伸。Referring to FIG. 11 , the difference between this embodiment and Embodiment 1 is that the material guide channel 3 is a groove-shaped channel. The grooved material guide channel 3 is based on the linear material guide channel 3, and a plurality of sets of stepped grooves 34 are arranged on the inner wall of the material guide channel 3, and all the stepped grooves 34 extend along the length direction of the guide channel.
本申请实施例块孔式碳化硅微反应器的实施原理为:The implementation principle of the block hole type silicon carbide microreactor in the embodiment of the application is:
台阶槽34进一步增大了导料通道3的内腔空间,减小了相邻的换热通道4 和导料通道3之间的距离,使得流体介质易短暂积聚于台阶槽34内,保障了换热介质对流体介质的换热充分性。同时,台阶槽34易于吸收、储存流动的流体介质,使得流体介质在流道31内的冲击强度大大降低,提高了流体流动的稳定性。The step groove 34 further increases the inner cavity space of the material guide channel 3, and reduces the distance between the adjacent heat exchange channel 4 and the material guide channel 3, so that the fluid medium is easy to accumulate in the step groove 34 for a short time, ensuring Sufficiency of heat exchange medium to fluid medium. At the same time, the step groove 34 is easy to absorb and store the flowing fluid medium, so that the impact strength of the fluid medium in the flow channel 31 is greatly reduced, and the stability of the fluid flow is improved.
实施例7Example 7
参照图12,本实施例与实施例1不同之处在于,反应块11于导料通道3内设置有内构件6。内构件6的数量可以为一组或多组,在本实施例中,内构件6的数量可以为三组。Referring to FIG. 12 , the difference between this embodiment and Embodiment 1 is that the reaction block 11 is provided with an internal member 6 inside the material guide channel 3 . The number of internal components 6 can be one or more groups, and in this embodiment, the number of internal components 6 can be three groups.
参照图12和图13,内构件6包括定向柱61。相邻的定向柱61首尾相抵,位于端部的一根定向柱61抵接于侧板12朝向反应块11的侧壁,位于端部的另一根定向柱61抵接于封板2朝向反应块11的侧壁。内构件6还包括多块隔离板62,隔离板62与定向柱61一体成型,所有隔离板62等距分布于定向柱61外缘。定向柱61抵入导料通道3内腔,隔离板62远离定向柱61的侧壁抵接于导料通道3内侧壁。Referring to FIGS. 12 and 13 , the inner member 6 includes an orientation column 61 . Adjacent orientation columns 61 touch end to end, one orientation column 61 at the end abuts against the side wall of the side plate 12 facing the reaction block 11, and the other orientation column 61 at the end abuts against the sealing plate 2 toward the reaction block. Block 11 side walls. The inner member 6 also includes a plurality of isolation plates 62 integrally formed with the orientation column 61 , and all the isolation plates 62 are equidistantly distributed on the outer edge of the orientation column 61 . The orientation column 61 abuts against the inner cavity of the material guide channel 3 , and the side wall of the isolation plate 62 away from the orientation column 61 abuts against the inner wall of the material guide channel 3 .
参照图13,每块隔离板62外侧壁贯穿设置有至少一组通行孔621,在本实施例中,每块隔离板62上的通行孔621数量可以为四组,且通行孔621远离定向柱61的一端为开口设置。相邻的两块隔离板62上的通行孔621均错位设置,间隔分布的两块隔离板62上的通行孔621相互对称。Referring to FIG. 13 , at least one set of passage holes 621 is provided through the outer wall of each isolation plate 62. In this embodiment, the number of passage holes 621 on each isolation plate 62 can be four groups, and the passage holes 621 are far away from the orientation columns. One end of 61 is provided with opening. The passage holes 621 on the two adjacent isolation plates 62 are all misplaced, and the passage holes 621 on the two isolation plates 62 distributed at intervals are symmetrical to each other.
本申请实施例块孔式碳化硅微反应器的实施原理为:The implementation principle of the block hole type silicon carbide microreactor in the embodiment of the application is:
流体介质穿过第一块隔离板62上的通行孔621后,被第二块隔离板62阻挡,流体介质沿定向柱61周缘流动后,可通过第二块隔离板62上的通行孔621并进入第二块隔离板62与第三块隔离板62之间。此时,第三块隔离板62再度阻挡流体介质,流体介质不断转向并穿过通行孔621后,可穿过导料通道4。此 过程通过隔离板62阻挡流体介质,通行孔621对流体介质放行,提高了流体介质的流动稳定性,保障了不同流体介质的混合充分性。同时,极大地延长了流体介质的在导料通道4的流动时间,使得流体介质与换热介质换热充分,提高了设备对流体介质的换热效率。After the fluid medium passes through the passage hole 621 on the first separation plate 62, it is blocked by the second separation plate 62. After the fluid medium flows along the periphery of the orientation column 61, it can pass through the passage hole 621 on the second separation plate 62 and Enter between the second isolation board 62 and the third isolation board 62 . At this time, the third isolation plate 62 blocks the fluid medium again, and the fluid medium can pass through the material guide channel 4 after being continuously turned and passed through the passage hole 621 . In this process, the fluid medium is blocked by the isolation plate 62, and the passage hole 621 releases the fluid medium, which improves the flow stability of the fluid medium and ensures the adequacy of mixing of different fluid media. At the same time, the flow time of the fluid medium in the material guide channel 4 is greatly extended, so that the heat exchange between the fluid medium and the heat exchange medium is sufficient, and the heat exchange efficiency of the equipment to the fluid medium is improved.
以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。All of the above are preferred embodiments of the application, and are not intended to limit the protection scope of the application. Therefore, all equivalent changes made according to the structure, shape, and principle of the application should be covered by the protection scope of the application. Inside.

Claims (10)

  1. 一种块孔式碳化硅微反应器,其特征在于:包括基质块(1)和封板(2);所述基质块(1)上设置有至少一条用于流体介质进出的导料通道(3)和至少一条用于换热介质进出的换热通道(4);所述封板(2)上设置有多组通孔(21),所述封板(2)密封固定于基质块(1)上,使所述通孔(21)与导料通道(3)连通或同时与导料通道(3)和换热通道(4)连通。A block hole type silicon carbide microreactor is characterized in that: it comprises a matrix block (1) and a sealing plate (2); said matrix block (1) is provided with at least one material guide channel ( 3) and at least one heat exchange channel (4) for the heat exchange medium to enter and exit; multiple groups of through holes (21) are arranged on the sealing plate (2), and the sealing plate (2) is sealed and fixed to the matrix block ( 1), the through hole (21) is communicated with the material guide channel (3) or communicated with the material guide channel (3) and the heat exchange channel (4) at the same time.
  2. 根据权利要求1所述的块孔式碳化硅微反应器,其特征在于:所述基质块(1)包括反应块(11)和侧板(12);所述换热通道(4)和导料通道(3)均设置于反应块(11)上,所述封板(2)密封固定于反应块(11)的一侧,所述侧板(12)密封固定于反应块(11)远离封板(2)的一侧。The block hole type silicon carbide microreactor according to claim 1, characterized in that: the matrix block (1) comprises a reaction block (11) and a side plate (12); the heat exchange channel (4) and conduction The feed channels (3) are all arranged on the reaction block (11), the sealing plate (2) is sealed and fixed on one side of the reaction block (11), and the side plate (12) is sealed and fixed on the reaction block (11) away from One side of the cover plate (2).
  3. 根据权利要求1所述的块孔式碳化硅微反应器,其特征在于:所述导料通道(3)为直线型或螺旋型或沟槽型。The block-hole silicon carbide microreactor according to claim 1, characterized in that: the material guide channel (3) is linear, spiral or grooved.
  4. 根据权利要求2所述的块孔式碳化硅微反应器,其特征在于:所述导料通道(3)与换热通道(4)的排布方向相同或不同。The block hole type silicon carbide microreactor according to claim 2, characterized in that: the arrangement directions of the material guide channel (3) and the heat exchange channel (4) are the same or different.
  5. 根据权利要求1所述的块孔式碳化硅微反应器,其特征在于:所述导料通道(3)和换热通道(4)包括多条流道(31),处于同一平面的所有所述流道(31)共同形成一组行道(32);相邻的两条所述流道(31)通过转接槽(111)连通,相邻的两组所述行道(32)通过换向槽(112)连通。The block hole type silicon carbide microreactor according to claim 1, characterized in that: the material guide channel (3) and the heat exchange channel (4) comprise a plurality of flow channels (31), all of which are on the same plane The runners (31) jointly form a group of lanes (32); two adjacent runners (31) are communicated through transfer grooves (111), and the adjacent two sets of runners (32) are connected through a commutation Groove (112) communicates.
  6. 根据权利要求5所述的块孔式碳化硅微反应器,其特征在于:所述反应块(11)的侧壁上设置有多组转向槽(113),所述转向槽(113)用于并联导料通道(3)的不同行道(32)和/或用于并联换热通道(4)的不同行道(32)。The block hole type silicon carbide microreactor according to claim 5, characterized in that: multiple groups of turning grooves (113) are arranged on the side wall of the reaction block (11), and the turning grooves (113) are used for Different lanes (32) for parallel connection of material guide channels (3) and/or different lanes (32) for parallel connection of heat exchange channels (4).
  7. 根据权利要求5所述的块孔式碳化硅微反应器,其特征在于:所述反应块(11)于导料通道(3)内设置有至少一组用于减缓流体介质流速的内构件(6),所述内构件(6)抵触配合于侧板(12)和封板(2)之间。The block hole type silicon carbide microreactor according to claim 5, characterized in that: said reaction block (11) is provided with at least one set of internal members ( 6), the inner member (6) is interference fit between the side plate (12) and the sealing plate (2).
  8. 根据权利要求7所述的块孔式碳化硅微反应器,其特征在于:所述内构件(6)包括定向柱(61)和多块隔离板(62);所有所述隔离板(62)间隔分布于定向柱(61)外缘,每块所述隔离板(62)外侧壁贯穿设置有至少一组供流体介质穿过的通行孔(621);相邻的所述隔离板(62)上的通行孔(621)相互错位,间隔分布的所述隔离板(62)上的通行孔(621)相互对称。The block hole type silicon carbide microreactor according to claim 7, characterized in that: the internal member (6) comprises an orientation column (61) and a plurality of isolation plates (62); all of the isolation plates (62) Distributed at the outer edge of the orientation column (61) at intervals, and at least one set of passage holes (621) for the fluid medium to pass through the outer wall of each of the isolation plates (62); the adjacent isolation plates (62) The passage holes (621) on the separation plate (62) are mutually misaligned, and the passage holes (621) on the separation plate (62) distributed at intervals are symmetrical to each other.
  9. 根据权利要求8所述的块孔式碳化硅微反应器,其特征在于:所有所述隔离板(62)外缘抵触配合于导料通道(3)内侧壁。The block hole type silicon carbide microreactor according to claim 8, characterized in that: the outer edges of all the isolation plates (62) interfere with the inner wall of the material guide channel (3).
  10. 一种根据权利要求1-9任意一项所述的块孔式碳化硅微反应器的应用,其特征在于:所述块孔式碳化硅微反应器用于流体介质的混合和/或换热。An application of the block-hole silicon carbide microreactor according to any one of claims 1-9, characterized in that: the block-hole silicon carbide microreactor is used for mixing and/or heat exchange of fluid media.
PCT/CN2021/124995 2021-08-18 2021-10-20 Block-hole type silicon carbide microreactor and use thereof WO2023019718A1 (en)

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