WO2023019554A1 - 一种多频超声换能器及具有其的超声成像系统、方法 - Google Patents
一种多频超声换能器及具有其的超声成像系统、方法 Download PDFInfo
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- the invention relates to the technical field of ultrasonic transducers, in particular to a multi-frequency ultrasonic transducer and an ultrasonic imaging system and method thereof.
- Ultrasound imaging is widely used in medical diagnosis and industrial testing, and has the advantages of non-destructive, non-radiation, convenience and low cost.
- An ultrasonic transducer is a device that can convert electrical excitation signals into ultrasonic signals and convert the reflected ultrasonic signals into electrical signals. It is a key component of ultrasonic imaging equipment. The performance of ultrasonic transducer directly determines the quality of ultrasonic imaging.
- Ultrasonic transducers are mainly divided into single array element ultrasonic transducers and array ultrasonic transducers. Due to the convenience of imaging, the current ultrasonic imaging equipment in the medical and industrial fields mainly uses array ultrasonic transducers.
- ultrasound acoustic signals are directed towards the detection area, and corresponding reflected echo signals are detected.
- the characteristics of the echo signal such as amplitude, phase shift, Doppler shift, power, etc., are analyzed and quantized into pixel data which is used to create an image of the flow or to represent the flow.
- the received ultrasound echo signal is in the same frequency range as the transmitted ultrasound signal.
- Another way to perform ultrasound imaging is to apply an ultrasound signal to the region of interest at one frequency and capture and analyze the received echo signal at another frequency (such as one or more harmonics of the transmitted ultrasound signal) .
- the frequency of the harmonics is 3-5 times that of the transmitted signal.
- Contrast agents are usually liquid or lipid-encased microbubbles sized to resonate at specific transmitted ultrasound frequencies. Exposure to ultrasound in the body at the resonant frequency of the microbubbles causes the bubbles to collapse and generate nonlinear ultrasound echoes at frequencies much higher than the applied ultrasound.
- nonlinear microbubbles can be designed to resonate at 1-6 MHz, but produce echo signals in the 10-30 MHz range. High-frequency echo signals allow the generation and study of detailed images of tissue structures such as the microvasculature surrounding tumors in clinical or preclinical settings.
- the most conventional way to perform dual-frequency imaging is to use a mechanically scanned single-element transducer with confocal low-frequency and high-frequency transducer elements. While such transducers work well, faster scans can be performed using transducer arrays that can be electronically controlled. Such transducers typically have a low frequency transducer array and a high frequency transducer array aligned with each other. One problem with dual frequency transducers is aligning the low frequency and high frequency arrays. In a 30MHz high-frequency phased array, the element size (eg, 1/2 ⁇ or smaller) is about 25 microns. At 50MHz, the component size is about 15 microns.
- the process required to align the array typically involves making minor adjustments to the position of the high-frequency and low-frequency transducers on a wet bench, followed by gluing them together when the best match is found. This is time consuming and expensive.
- the technology discussed in this article involves an improved dual-frequency transducer that is easier and less expensive to manufacture.
- the side-by-side multi-frequency ultrasonic transducers either have a complex mechanical structure that increases the difficulty of processing and reduces the reliability of the equipment, or multiple transducers only have a fixed angle, resulting in the need to manually move the focal point.
- the position of the transducer is complicated to operate and the accuracy is low.
- the present invention proposes a variable-focus multi-frequency ultrasonic transducer and an ultrasonic imaging system and method thereof.
- the multi-frequency ultrasonic transducer includes a first transducer assembly and a second transducer assembly, the frequency of the second transducer assembly is lower than the frequency of the first transducer assembly, each Each of the first transducer components and each of the second transducer components include a stacked backing layer, a piezoelectric layer and a matching layer, and the second transducer components are arranged on the first Both sides or surroundings of the transducer assembly; it also includes an integrated acoustic lens, and the integrated acoustic lens is simultaneously laminated on the front side of the matching layer of the first transducer assembly and the matching layer of the second transducer assembly
- the front side of the layer; multiple transducers are arranged side by side or in a circle, without overlapping structure, which eliminates the influence between the first transducer assembly and the second transducer assembly, and can simultaneously perform multi-band high-quality ultrasound imaging , a multimodal imaging modality for superharmonic imaging and elastography.
- the flexible circuit board is electrically connected to the piezoelectric layer;
- the piezoelectric layer includes a ground electrode surface and a signal electrode surface, the ground electrode surface and the signal electrode surface have electrodes respectively, and the The electrodes on the signal electrode surface are cut to make the piezoelectric layer form a plurality of piezoelectric array elements.
- the integrated structural design of the acoustic lens simplifies the preparation process and difficulty of the equipment, and improves the integration and consistency of the equipment.
- the array design of the piezoelectric layer provides the transducer with the ability to focus electronically, making the focus position of the transducer variable in two dimensions, which greatly improves the focusing efficiency and focusing range of the transducer.
- the array elements on the ground electrode surface are arranged in a one-dimensional line array; or, the array elements on the ground electrode surface are arranged in a two-dimensional array.
- the integrated acoustic lens has ultrasonic focusing characteristics, and is used to focus the ultrasonic waves of different frequencies emitted by the first transducer assembly and the second transducer assembly on a predetermined single target point or Multiple preset targets. Further, the physical parameters of the one-piece acoustic lens are variable, and the one-piece acoustic lens with different physical parameters transmits the different frequencies emitted by the first transducer assembly and the second transducer assembly The ultrasonic waves in the first direction are focused at the same depth in the first direction; or, the integrated acoustic lens with different physical parameters sends out the first transducer assembly and the second transducer assembly Ultrasonic waves of different frequencies are focused at different depths in the first direction.
- the shape of the integral acoustic lens is concave or convex.
- the array design of the piezoelectric layer and the presence of the integrated acoustic lens enable the first transducer assembly and the second transducer assembly to simultaneously realize the focusing functions of variable electronic focusing and physical focusing of the acoustic lens. Improve the accuracy of target location and image resolution.
- the second transducer assembly is arranged on the left and right sides of the first transducer assembly, and the ultrasonic waves emitted by the second transducer assembly are focused along the first direction; the second transducer assembly
- the focal point formed by the ultrasonic waves emitted by the two transducer components passing through the integrated acoustic lens is on the center line of the first transducer component, or in the left and right regions of the ultrasonic waves of the first transducer component .
- the second transducer assembly is arranged on the left and right sides of the first transducer assembly, and both the second transducer assembly and the first transducer assembly emit ultrasonic waves along the first transducer assembly. direction focusing; the ultrasonic waves emitted by the second transducer assembly and the ultrasonic waves emitted by the first transducer assembly pass through the integrated acoustic lens, and the focal points formed after passing through the integrated acoustic lens coincide in the first direction, or, in Different locations on the centerline of the first transducer assembly.
- the flexible circuit board covers the entire surface of the piezoelectric layer; or, additional connection areas are reserved on both sides of the piezoelectric layer, and the flexible circuit board covers the surface of the connection area.
- the flexible circuit board covers the surface of the connection area, and the piezoelectric layer is in direct contact with the backing layer, which can achieve better sound absorption effect.
- the flexible circuit board is connected to one or more sides of the piezoelectric layer.
- the present invention also provides a method for manufacturing a multi-frequency ultrasonic transducer, which is used to manufacture the above-mentioned multi-frequency ultrasonic transducer.
- the manufacturing of the multi-frequency ultrasonic transducer includes:
- Making the piezoelectric layer including: sputtering electrodes on the ground electrode surface of the piezoelectric layer and sputtering electrodes on the signal electrode surface;
- the second transducer assembly Arrange and fix the second transducer assembly on both sides or around the first transducer assembly, and stack an integrated acoustic lens on the front side of the matching layer of the first transducer assembly and the second transducer assembly at the same time.
- the front side of the matching layer of the transducer assembly, the integrated acoustic lens is attached and fixed to the matching layer of the first transducer assembly and the matching layer of the second transducer assembly.
- the “sputtering electrodes on the ground electrode surface of the piezoelectric layer” also includes: cutting on the ground electrode surface according to the preset number and spacing of the array elements of the piezoelectric layer, and cutting The formed kerf is filled with acoustic decoupling material;
- the “sputtering the electrode on the signal electrode surface” it also includes: cutting the electrode on the signal electrode surface according to the gap between the array elements on the ground electrode surface.
- the present invention also provides an ultrasonic imaging system, the above-mentioned multi-frequency ultrasonic transducer of the ultrasonic imaging system,
- It also includes a control unit, configured to generate focus adjustment signals for the first transducer assembly and the second transducer assembly along the second direction, so that the multi-frequency ultrasonic transducer can realize the focus adjustment along the second direction. Focusing with variable focus position in direction;
- the integrated acoustic lens enables focusing of the first transducer assembly and the second transducer assembly along a first direction
- the first direction intersects or is perpendicular to the second direction.
- control unit adjusts the electronic beamforming of the excitation system of the multi-frequency transducer.
- An imaging method of the above-mentioned ultrasonic imaging system includes:
- the first imaging mode through the structural characteristics of the integrated acoustic lens, the focusing of the first transducer assembly and the second transducer assembly along the first direction on a preset single target point is realized , adjust the focus positions of the first transducer assembly and the second transducer assembly along the second direction, so that the focus positions of the first transducer assembly and the second transducer assembly along the
- the focus position in the second direction is also the preset single target point, the frequency of the first transducer assembly and the frequency of the second transducer assembly are controlled, and multi-frequency is performed on the single target point.
- the second imaging mode through the structural characteristics of the integrated acoustic lens and the frequency of the first transducer assembly and the frequency of the second transducer assembly, the first transducer
- the assembly and the second transducer assembly focus on a plurality of target points at different positions and depths on the same section or on different sections, and perform synchronous imaging on each target point.
- the multi-frequency ultrasonic transducer of the present invention has the following beneficial effects: a plurality of transducers are arranged side by side or in a circle, without overlapping structures, eliminating the need for the first transducer assembly and the second transducer assembly
- the impact between multi-band high-quality ultrasound imaging, super-harmonic imaging and multi-modal imaging modes of elastography can be performed simultaneously.
- the array design of the piezoelectric layer provides the transducer with the ability to focus electronically, making the focus position of the transducer variable in two dimensions, which greatly improves the focusing efficiency and focusing range of the transducer.
- the array design of the piezoelectric layer and the simultaneous presence of the acoustic lens enable the first transducer assembly and the second transducer assembly to achieve electronic focusing and physical focusing at the same time, greatly improving the accuracy of the target position and image resolution.
- the multi-frequency ultrasonic transducer is suitable for array ultrasonic transducers in all working frequency ranges, and has no built-in mechanical structure, simple process, high reliability, and strong operability.
- the integrated structural design of the acoustic lens simplifies the installation of equipment. The preparation process and difficulty have improved the integration and consistency of the equipment.
- the ultrasonic imaging system using the multi-frequency transducer can realize multiple imaging modes by controlling the first transducer assembly and the second transducer assembly.
- Fig. 1 is the structural representation of multi-frequency ultrasonic transducer of the present invention
- Fig. 2 is the overall structure schematic diagram of multi-frequency ultrasonic transducer of the present invention.
- Figure 3a is a schematic diagram of the longitudinal variable electronic focus of the multi-frequency ultrasonic transducer of the present invention.
- Figure 3b is a schematic diagram of the lateral physical focus of the multi-frequency ultrasonic transducer of the present invention.
- Figure 4a is a schematic diagram of the multi-frequency synchronous imaging mode of the multi-frequency ultrasonic transducer of the present invention
- Fig. 4b is a schematic diagram of synchronous imaging of targets at different depths simultaneously by the multi-frequency ultrasonic transducer of the present invention
- Figure 5a is a schematic diagram of the low-frequency excitation high-frequency receiving mode of the multi-frequency ultrasonic transducer of the present invention.
- Figure 5b is a schematic diagram of the multi-frequency ultrasonic transducer of the present invention performing superharmonic shaping and elastography on targets at different depths;
- Fig. 6 is another structural schematic diagram of the multi-frequency ultrasonic transducer of the present invention.
- 1-first transducer assembly 2-second transducer assembly; 3-backing layer; 4-flexible circuit board; 5-piezoelectric layer; 6-matching layer; 7-integrated acoustic lens.
- the invention provides a variable-focus multi-frequency ultrasonic transducer and an ultrasonic imaging system and method thereof.
- the multi-frequency ultrasonic transducer of the present invention includes a first transducer assembly and a second transducer assembly, and the second transducer assembly includes two or more transducers, the number of which can be specifically two or three one, four or more.
- the first transducer assembly is centered, and the second transducer assembly is arranged on both sides or around the first transducer assembly, specifically, the second transducer assembly is arranged on both sides or three sides of the first transducer assembly , or arranged around the first transducer assembly.
- the frequency of the second transducer assembly is lower than the frequency of the first transducer assembly.
- the frequency of the second transducer assembly is 1-5 MHz; the frequency of the first transducer assembly is 5-30 MHz. Therefore, in the present invention, the transducer of the first transducer assembly forms a relatively high-frequency unit in the multi-frequency ultrasonic transducer, and the transducer of the second transducer assembly forms a multi-frequency ultrasonic transducer Low frequency unit with relatively low frequency in the amplifier.
- Each first transducer assembly and each second transducer assembly includes a backing layer, a piezoelectric layer, and a matching layer that are stacked.
- the multi-frequency ultrasonic transducer also includes an integrated acoustic lens, and the integrated acoustic lens is laminated on the front side of the matching layer of the first transducer assembly and the front side of the matching layer of the second transducer assembly at the same time.
- the second transducer assembly is used for outputting acoustic signals
- the first transducer assembly is used for receiving acoustic signals.
- Multiple transducers are integrated using a non-overlapping structure to avoid mutual interference between transducers.
- the first transducer assembly 1 of this dual frequency transducer comprises a high frequency unit and the second transducer assembly 2 comprises two low frequency units;
- the type of the first transducer assembly 1 can be It is a linear array or an area array transducer, and can be a phased array or a non-phased array transducer.
- Each transducer includes a backing layer 3 , a flexible circuit board 4 , a piezoelectric layer 5 and a matching layer 6 , wherein the backing layer 3 , the piezoelectric layer 5 and the matching layer 6 are stacked in sequence.
- the two low-frequency units of the second transducer assembly 2 are arranged side by side in parallel on both sides of the first transducer assembly 1, and the first transducer assembly 1 and the second transducer assembly 2 of the dual-frequency transducer
- the matching layer 6 is on the same plane, and all transducers are connected by an integrated acoustic lens 7, which is simultaneously stacked on the front side of the matching layer 6 of the first transducer assembly 1 and two second transducers The front side of the matching layer 6 of the device assembly 2.
- the surface size of the integrated acoustic lens 7 is consistent with the size of the matching layer 6 formed after the arrangement of the dual-frequency transducers.
- the direction perpendicular to the surface of the piezoelectric layer 5 is defined as the first direction, and the integrated acoustic lens 7 has a focusing characteristic, which is used to transmit the difference between the first transducer assembly 1 and the second transducer assembly 2 along the first direction.
- the frequency of ultrasound is focused on a single target or multiple preset targets.
- the physical parameters of the integrated acoustic lens 7 are variable, and the integrated acoustic lens 7 with different physical parameters can focus the ultrasonic waves emitted by the multi-frequency transducer at the same depth in the first direction, or make the ultrasonic waves emitted by the multi-frequency transducer Different depths in the first direction of ultrasound.
- the shape of the integrated acoustic lens 7 can be concave or convex
- the number of matching layer 6 is one or more layers
- the preparation process of matching layer 6 and backing layer 3 includes methods such as direct bonding, casting, centrifugal and vapor deposition.
- the integrated structural design of the acoustic lens simplifies the preparation process and difficulty of the equipment, and improves the integration and consistency of the equipment.
- a plurality of transducers are arranged side by side or in a circle, without overlapping structure, and the influence between the first transducer assembly 1 and the second transducer assembly 2 is eliminated.
- the direction perpendicular to the section of the multi-frequency ultrasonic transducer as shown in Figure 1 as the second direction
- the first direction crosses or is perpendicular to the second direction
- the focus position of the multi-frequency transducer is variable in the second direction
- the direction parallel to the surface of the piezoelectric layer 5 is defined as the third direction
- the variable physical parameters of the integrated acoustic lens 7 can also enable the multi-frequency transducer to focus on different positions in the third direction.
- the piezoelectric layer 5 includes a ground electrode surface arranged on one side surface and a signal electrode surface arranged on the other side surface.
- the ground electrode surface and the signal electrode surface respectively have electrodes, and the electrodes on the signal electrode surface are cut to form a piezoelectric layer.
- Multiple piezoelectric array elements are arranged on the surface of the ground electrode, the array elements are arranged in an array structure, and the gaps between the array elements are filled with acoustic decoupling materials, specifically, it can be a one-dimensional linear array or a two-dimensional array; The gap between the array elements is cut, so that the electrical signals between the array elements are independent of each other.
- the array design of the piezoelectric layer 5 provides the transducer with the capability of electronic focusing, making the focus position of the transducer variable in two dimensions, and greatly improving the focusing efficiency and focusing range of the transducer. Furthermore, the array design of the piezoelectric layer 5 and the presence of the integrated acoustic lens 7 enable the first transducer assembly 1 and the second transducer assembly 2 to simultaneously realize variable electronic focusing and As shown in Figure 3b, the focusing function of the acoustic lens physically focuses in two directions, which greatly improves the accuracy of the target position and the resolution of the image.
- the material of the piezoelectric layer 5 may be a traditional piezoelectric material, or a 1-3 composite piezoelectric material or a 2-2 composite piezoelectric material.
- the flexible circuit board 4 is used to realize the electrical interconnection between the piezoelectric layer 5 and the external circuit, including several electrode leads and two ground wires, and the wires in the flexible circuit board 4 correspond to each element of the piezoelectric layer 5 one by one Fitting, the width of each wire is smaller than the array element width.
- the flexible circuit board 4 may lead out the array element leads from one side, or lead out the array element leads through interspersed leads from both sides.
- the element spacing of the first transducer assembly 1 is too small, and the wiring density on one side is too high. It is preferable to adopt the method of interspersed wiring on both sides, which is specifically embodied in wiring every other array element on one side.
- the lead wires of two adjacent array elements are led out from both sides respectively, and the positions of the two lead wires differ from each other by an array element pitch in a direction perpendicular to the array element lead wires.
- the flexible circuit board 4 may lead the array element leads out from one side, two sides or four sides.
- the flexible circuit board 4 When the flexible circuit board 4 is connected to the piezoelectric layer 5, it can directly cover the entire surface of the piezoelectric layer 5, and will be located between the piezoelectric layer 5 and the backing layer 3; The connection area is cut out on a flexible circuit board 4 to connect the electrical signal of the array element with the flexible circuit board 4, so that the flexible circuit board 4 only covers the surface of the connection area on the piezoelectric layer 5.
- the electrical layer 5 can directly contact the backing layer 3 to obtain better sound absorption effect.
- multiple flexible circuit boards 4 may be used on both sides of the piezoelectric layer 5 to connect the flexible circuit board 4 to the array element for electrical signals by reserving a small section of additional connection area on both sides of the array element, so that The piezoelectric layer 5 can be in direct contact with the backing layer 3 . Since the first transducer assembly 1 is sensitive to signal interference and attenuation, it is preferable to adopt the form of hollowing out the middle of the flexible circuit board 4 or connect two flexible circuit boards 4 to the piezoelectric layer 5 to obtain better absorption. sound effects.
- the flexible circuit board 4 covers the surface of the signal electrode surface, and is bonded to the signal electrode surface with epoxy resin according to the one-to-one correspondence relationship between wires and array elements.
- the position of the focal point of the multi-frequency transducer formed by setting the second transducer assembly 2 on the left and right sides of the first transducer assembly 1 has certain rules:
- the second transducer assemblies 2 on both sides of the first transducer assembly 1 are respectively the first low-frequency unit and the second low-frequency unit.
- the ultrasonic waves emitted by the first low-frequency unit and the second low-frequency unit are focused along the first direction through the integrated acoustic lens 7 .
- the focal point formed by the ultrasonic waves emitted by the first low-frequency unit and the second low-frequency unit after passing through the integrated acoustic lens 7 is on the center line of the first transducer assembly 1, or in the ultrasonic action area of the first transducer assembly 1 Inside.
- the ultrasonic waves will be focused along the first direction through the integrated acoustic lens 7 .
- the first low-frequency unit, the second low-frequency unit and the ultrasonic waves emitted by the first transducer assembly 1 pass through the one-piece acoustic lens 7. Different positions on the centerline in the direction.
- the ultra-harmonic imaging and elastography modes of low-frequency excitation and high-frequency imaging can be performed simultaneously, as well as the interference-free synchronous high-quality ultrasound of multi-band transducers. Imaging mode, with multi-modal imaging characteristics.
- the multi-band transducer uses confocal characteristics to perform multi-frequency synchronous imaging on a single target point to improve the imaging quality; as shown in Figure 4b, it uses multi-frequency characteristics to image different Simultaneous imaging of the position and depth of the target to enhance the imaging range and imaging efficiency of the transducer; as shown in Figure 5a, the ultra-harmonic imaging and elastography of low-frequency signal excitation and high-frequency signal reception for the same focused target position ; as shown in Figure 5b, it is to perform synchronous low-frequency excitation and high-frequency imaging on target positions at different depths, or use a pair of high-frequency units and low-frequency units to perform synchronous superharmonic imaging/elastic imaging on the same target position and use Another transducer performs fundamental imaging or guidance.
- the present invention is applicable to array ultrasonic transducers in all frequency ranges.
- This embodiment only provides a specific structure of a dual-frequency transducer.
- those skilled in the art can use multiple transducers according to the The two transducer assemblies 2 are arranged around the first transducer assembly 1 or the second transducer assembly 2 and the first transducer assembly 1 are arranged side by side to form a multi-frequency ultrasonic transducer.
- the quantity of the second transducer assembly 2 is not limited.
- This embodiment provides a method for manufacturing a dual-frequency ultrasonic transducer composed of a first transducer assembly 1 and second transducer assemblies 2 on both sides as shown in Figure 6, specifically comprising the following steps:
- the two sides of the piezoelectric sheet are ground flat, and the thickness is greater than the first preset thickness.
- the number of array elements and the array element spacing of the first transducer assembly 1 and the second transducer assembly 2 are different. surface for cutting.
- the material of the piezoelectric layer 5 is ceramics.
- a matching layer 6 with a prepared composition is deposited by centrifugation, and after drying and solidification, the thickness is ground to a second preset thickness, and the piezoelectric layer 5 and the first matching layer 6 are laminated.
- the total thickness of the layer sample is then continue to deposit the second matching layer 6 on the first matching layer 6 by centrifugation, and grind the second matching layer 6 to a second predetermined thickness after drying and solidifying.
- the laminated sample is turned over with the signal electrode facing up, and the piezoelectric sheet is ground to a first preset thickness and polished.
- the surface electrode is shallowly cut along the slit of the one-dimensional linear array on the ground electrode surface of the piezoelectric layer 5, so that the electrical signals between the array elements are independent of each other.
- the piezoelectric layer 5 is electrically connected to the flexible circuit board 4, and the circuit of the piezoelectric layer 5 is drawn out:
- the flexible circuit board 4 includes several electrode leads and two ground wires, and the wires in the circuit board can be attached to each array element one by one, and the width of each wire is smaller than the array element width.
- the flexible circuit board 4 covers the surface of the signal electrode surface and leads out the piezoelectric layer 5 circuit. Specifically, the flexible circuit board leads the array element leads of the second transducer assembly 2 from one side; the first transducer assembly 1 is due to The spacing between the array elements is too small, and the density of the leads on one side is too high, so the interspersed leads on both sides are adopted, and the leads are performed every other array element on one side.
- the lead wires of two adjacent array elements are led out from both sides respectively, and the positions of the two lead wires are different from each other by one array element pitch in the direction perpendicular to the array element lead wires.
- the flexible circuit board 4 of the second transducer assembly 2 directly covers the entire signal electrode surface; the middle of the flexible circuit board 4 of the first transducer assembly 1 is hollowed out, and the electric signal of the array element relies on An additional connection area is reserved on the side for connection with the flexible circuit board 4 .
- the flexible circuit board 4 is bonded to the surface of the signal electrode according to the one-to-one correspondence relationship between wires and array elements. Specifically, epoxy resin can be used for bonding.
- the materials of the backing layer 3 are evenly mixed, centrifuged, solidified, and polished to the required size, and the prepared backing block is pasted on the flexible circuit board 4 by using a jig to form a backing layer. lining3.
- the backing layer 4 is superimposed on the surface of the signal electrode. For example, when a small additional connection area is reserved on the piezoelectric layer 5 to connect with the flexible circuit board 4 , the backing layer 4 is in direct contact with the surface of the signal electrode.
- the preparation of the integrated acoustic lens 7 includes two methods: the first method is to adopt independent processing, use TPX material or cure the epoxy resin and process it to the preset size and concave curvature of the lens, and process the thickness to be slightly thicker than the third preset
- the thickness is set, and the shape is a flat cuboid with one side being a plane and the other side being an inner arch. Place the arched side on a convex mold with the same curvature and size to fully fit and fix it, polish the flat surface, and polish the integrated acoustic lens 7 to a third preset thickness.
- the surface size of the integrated acoustic lens 7 is consistent with the size formed after the arrangement of the dual-frequency transducers.
- the second transducer assembly 2 includes two low-frequency units, and the two low-frequency units are arranged in parallel and side by side on both sides of the first transducer assembly 1, and the insulating adhesive is used to replace the two low-frequency units.
- the dual-frequency transducer is bonded to the side of the transducer to ensure that one side of the matching layer 6 of the dual-frequency transducer is flat.
- the prepared acoustic lens is bonded and fixed to the matching layer 6 of the transducer with epoxy resin through a jig.
- the preparation method of method 2 is pouring method. Firstly, the transducers are arranged and combined, and the transducers are bonded with an insulating adhesive to ensure that the second matching layer 6 of the dual-frequency transducer is on the same plane.
- the two low-frequency units of the second transducer assembly 2 are arranged side by side in parallel on both sides of the first transducer assembly 1, and the dual-frequency transducer is bonded through the side of the transducer. combine.
- a gap is formed between the transducer and the mold. The shape and size of the gap is the shape and thickness required by the lens, and then pour the fluid epoxy resin into the gap, and remove the excess burrs after curing.
- the finished above-mentioned samples are put into an insulating casing for packaging, and the flexible circuit board 4 is connected to an external circuit through a standard interface.
- This embodiment provides a method for quickly producing a transducer that meets the requirements of the present invention, and some of the steps can be adjusted, such as processing the piezoelectric sheet first, and sputtering electrodes on the ground electrode surface and the signal electrode surface respectively, Then the piezoelectric layer 5 is electrically connected to the flexible circuit board 4 , and then the matching layer 6 is superimposed on the ground electrode surface.
- the manufacture of a dual-frequency transducer is taken as an example. Combining the structure of the multi-frequency ultrasonic transducer of the present invention and the process of this embodiment, those skilled in the art can make more transducers to combine into multi-frequency ultrasonic transducers. transducer.
- This embodiment provides an ultrasonic imaging system, including the multi-frequency ultrasonic transducer described in Embodiment 1.
- the integrated acoustic lens 7 can realize focusing of the first transducer assembly 1 and the second transducer assembly 2 along the first direction.
- the change of the focus position of the ultrasonic waves of different frequencies emitted by the first transducer assembly 1 and the second transducer assembly 2 along the first direction can be realized by adjusting the physical parameters of the integrated acoustic lens 7, and the focus positions are located in the same direction in the first direction. Different positions in depth, or different depths in the first direction. Adjusting the physical parameters of the integrated acoustic lens 7 can also focus the ultrasonic waves of different frequencies emitted by the first transducer assembly 1 and the second transducer assembly 2 on different positions in the third direction.
- the ultrasonic imaging system is also provided with a control unit for generating focus adjustment signals for the first transducer assembly 1 and the second transducer assembly 2 along the second direction, so that the multi-frequency ultrasonic transducer can realize the focus along the second direction.
- the orientation of the focus position is variable for focusing.
- the control unit adjusts the work of the excitation system of the multi-frequency transducer to adjust the electronic beam synthesis, and the change of the focus position in the second direction is realized by adjusting the electronic beam synthesis (that is, the electronic phased array delay of the array).
- the ultrasonic imaging system of the present embodiment controls the focus position of the first transducer assembly 1 and the second transducer assembly 2, and controls the first transducer assembly 1 and the second transducer assembly 2 to perform Imaging, capable of a variety of imaging modes, including:
- the first imaging mode through the structural characteristics of the integrated acoustic lens 7, the first transducer assembly 1 and the second transducer assembly 2 can be focused on a preset single target point along the first direction, adjusting 1
- the focal positions of the first transducer assembly and the second transducer assembly 2 along the second direction make the focal positions of the first transducer assembly 1 and the second transducer assembly 2 along the second direction also be the above-mentioned
- a single target point is preset, the frequency of the first transducer assembly 1 and the frequency of the second transducer assembly 2 are controlled, and multi-frequency synchronous imaging is performed on the single target point.
- the second imaging mode through the structural characteristics of the integral acoustic lens 7 and controlling the frequency of the first transducer assembly 1 and the frequency of the second transducer assembly 2, the first transducer assembly 1 and the second transducer assembly
- the detector assembly 2 focuses on multiple target points at different positions and depths on the same section or on different sections, and performs synchronous imaging on each target point.
- the present invention provides a method of arranging the second transducer assembly around the first transducer assembly, and an integrated acoustic lens is laminated on the first transducer assembly to the second transducer assembly at the same time.
- the multi-frequency ultrasonic transducer on the front side of the matching layer has no overlapping structure, and the influence between the first transducer component and the second transducer component is eliminated. Since the transducers do not affect each other, multi-modal imaging modes of multi-band high-quality ultrasound imaging, super-harmonic imaging and elastography can be performed simultaneously.
- the array design of the piezoelectric layer provides the transducer with the ability to focus electronically, making the focus position of the transducer variable in two dimensions, which greatly improves the focusing efficiency and focusing range of the transducer. Furthermore, the array design of the piezoelectric layer and the simultaneous presence of the acoustic lens enable the first transducer assembly and the second transducer assembly to achieve electronic focusing and physical focusing at the same time, greatly improving the accuracy of the target position and image resolution.
- the multi-frequency ultrasonic transducer is suitable for array ultrasonic transducers in all working frequency ranges, and has no built-in mechanical structure, simple process, high reliability, and strong operability.
- the integrated structural design of the acoustic lens simplifies the installation of equipment. The preparation process and difficulty have improved the integration and consistency of the equipment.
- the ultrasonic imaging system using the multi-frequency transducer can realize multiple imaging modes by controlling the first transducer assembly and the second transducer assembly.
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Claims (11)
- 一种多频超声换能器,其特征在于,包括第一换能器组件和第二换能器组件,所述第二换能器组件的频率低于所述第一换能器组件的频率,每个所述第一换能器组件、每个所述第二换能器组件均包括层叠设置的背衬层、压电层和匹配层,所述第二换能器组件排列在所述第一换能器组件的两侧或周围;还包括一体式声透镜,所述一体式声透镜同时层叠在所述第一换能器组件的匹配层前侧和所述第二换能器组件的匹配层前侧;还包括柔性电路板,所述柔性电路板电性连接所述压电层;所述压电层包括地电极面和信号电极面,所述地电极面和信号电极面分别具有电极,且所述信号电极面的电极割开使所述压电层形成多个压电阵元。
- 根据权利要求1所述的多频超声换能器,其特征在于,所述一体式声透镜具有超声聚焦特性,用于沿第一方向将所述第一换能器组件和所述第二换能器组件发出的不同频率的超声波聚焦于预设单体靶点或多个预设靶点。
- 根据权利要求2所述的多频超声换能器,其特征在于,所述一体式声透镜的物理参数可变,具有不同的所述物理参数的所述一体式声透镜将所述第一换能器组件和所述第二换能器组件发出的不同频率的超声波聚焦在所述第一方向上的同一深度;或,具有不同的所述物理参数的所述一体式声透镜将所述第一换能器组件和所述第二换能器组件发出的不同频率的超声波聚焦在所述第一方向上的不同深度。
- 根据权利要求1所述的多频超声换能器,其特征在于,所述第二换能器组件排列在所述第一换能器组件的左右两侧,所述第二换能器组件发出超声波沿所述第一方向聚焦;所述第二换能器组件发出的超声波通过所述一体式声透镜后形成的聚焦焦点在所述第一换能器组件的中心线上,或者,在所述第一换能器组件的超声波左右区域内。
- 根据权利要求1所述的多频超声换能器,其特征在于,所述第二换能器组件排列在所述第一换能器组件的左右两侧,所述第二换能器组件和所述第一换能器组件均发出超声波沿所述第一方向聚焦;所述第二换能器组件发出的超声波和所述第一换能器组件发出的超声波通过所述一体式声透镜后形成的聚焦焦点在所述第一方向上重合,或,在所述第一换能器组件的中心线上的不同位置。
- 根据权利要求1所述的多频超声换能器,其特征在于,所述柔性电路板覆盖所述压电层的整个表面;或,所述柔性电路板连接所述压电层的一侧或多侧;优选地,所述压电层两侧预留额外的连接区域,所述柔性电路板覆盖所述连接区域的表面。
- 一种多频超声换能器的制作方法,用于制作权利要求1-7任一项所述的多频超声换能器,其特征在于,所述多频超声换能器的制作包括:制作压电层,包括:在压电层的地电极面上溅射电极和在信号电极面上溅射电极;将所述压电层与柔性电路板电性连接,在所述压电层的所述地电极面的一侧叠加制作匹配层,所述信号电极面一侧叠加制作背衬层;将第二换能器组件在第一换能器组件的两边或四周排列固定,将一块一体式声透镜同时层叠在所述第一换能器组件的匹配层前侧和所述第二换能器组件的匹配层前侧,所述一体式声透镜与所述第一换能器组件的匹配层和所述第二换能器组件的匹配层贴合固定。
- 根据权利要求7所述的多频超声换能器的制作方法,其特征在于,所述“在压电层的地电极面上溅射电极”之前还包括:根据预设的所述压电层的阵元的数量和阵元的间距在所述地电极面上切割,在切割形成的切缝中填入声学去耦材料;所述“在信号电极面上溅射电极”之后还包括:按照所述地电极面的所述阵元之间的间隙切开所述信号电极面的电极。
- 一种超声成像系统,其特征在于,包括权利要求1-6中任一项所述的多频超声换能器,还包括控制单元,用于产生对所述第一换能器组件和所述第二换能器组件的沿第二方向的聚焦调节信号,使所述多频超声换能器能实现沿第二方向的焦点位置可变的聚焦;所述一体式声透镜实现对所述第一换能器组件和所述第二换能器组件的沿第一方向的聚焦;其中,所述第一方向与所述第二方向交叉或垂直。
- 根据权利要求9所述的超声成像系统,其特征在于,所述控制单元调节所述多频换能器的激励系统的电子波束合成。
- 一种如权利要求9或10所述的超声成像系统的成像方法,其特征在于,通过对所述第一换能器组件和所述第二换能器组件的焦点位置的控制,以及对所述第一换能器组件的频率和所述第二换能器组件的控制,实现至少一种以下成像模式:第一种成像模式:通过所述一体式声透镜的结构特性实现对所述第一换能器组件和所述第二换能器组件的沿第一方向的聚焦于一预设单体靶点,调节所述第一换能器组件和所述第二换能器组件的沿第二方向的焦点位置,使所述所述第一换能器组件和所述第二换能器组件的沿第二方向的焦点位置也为所述预设单体靶点,控制所述第一换能器组件的频率和所述第二换能器组件的频率,对所述单体靶点进行多频同步成像;第二种成像模式:通过所述一体式声透镜的结构特性以及所述控制所述第一换能器组件的频率和所述第二换能器组件的频率,使所述第一换能器组件和所述第二换能器组件聚焦于同一截面或不同截面上多个不同位置和深度的靶点,对各靶点进行同步成像。
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