WO2023015704A1 - 一种光伏场区光伏组件的安装方法、安装设备、光伏阵列 - Google Patents

一种光伏场区光伏组件的安装方法、安装设备、光伏阵列 Download PDF

Info

Publication number
WO2023015704A1
WO2023015704A1 PCT/CN2021/122745 CN2021122745W WO2023015704A1 WO 2023015704 A1 WO2023015704 A1 WO 2023015704A1 CN 2021122745 W CN2021122745 W CN 2021122745W WO 2023015704 A1 WO2023015704 A1 WO 2023015704A1
Authority
WO
WIPO (PCT)
Prior art keywords
photovoltaic
installation
traction rope
equipment
photovoltaic modules
Prior art date
Application number
PCT/CN2021/122745
Other languages
English (en)
French (fr)
Inventor
韩春华
Original Assignee
陈婷
韩春华
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 陈婷, 韩春华 filed Critical 陈婷
Publication of WO2023015704A1 publication Critical patent/WO2023015704A1/zh
Priority to US18/437,261 priority Critical patent/US20240186940A1/en

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66DCAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D1/00Rope, cable, or chain winding mechanisms; Capstans
    • B66D1/28Other constructional details
    • B66D1/30Rope, cable, or chain drums or barrels
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/0475PV cell arrays made by cells in a planar, e.g. repetitive, configuration on a single semiconductor substrate; PV cell microarrays
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S20/00Supporting structures for PV modules
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S20/00Supporting structures for PV modules
    • H02S20/30Supporting structures being movable or adjustable, e.g. for angle adjustment
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Definitions

  • the invention relates to the technical field of photovoltaic installation, in particular to a method for installing photovoltaic components in a photovoltaic field, installation equipment, and a photovoltaic array.
  • the existing photovoltaic power station array unit is mainly composed of a steel structure support system, components and supporting electrical systems.
  • the steel structure support system is mainly made of hot-dip galvanized steel profiles, which are combined by bolts/welding.
  • Each MW-level photovoltaic system It often involves the installation of tens of thousands of components, with migrant workers as the main installation resources, which consumes a lot of manpower and material resources, the installation efficiency is low, and the installation quality is difficult to guarantee.
  • the existing installation method mainly requires workers to go to the construction site to install photovoltaic modules one by one in the photovoltaic field area. If a large-area photovoltaic field area is installed, the amount of work will be large, and it will consume a lot of manpower and material resources, which cannot be achieved. It is economical and efficient, cannot be installed in batches, cannot realize commercial application, and the quality of manual installation cannot be guaranteed stably; in addition, the existing manual installation does not standardize the land use of photovoltaic fields, and cannot reasonably arrange photovoltaic modules , It is easy to cause waste of land; the existing installation method is also likely to cause pollution to the photovoltaic field area, and it is inconvenient to clean up the site.
  • the purpose of the present invention is to overcome the shortcomings of the prior art that cannot be installed in batches and cannot be used commercially, and provide a photovoltaic module installation method, installation equipment, and photovoltaic array in the photovoltaic field, which can be scaled up in the photovoltaic field , Batch installation, standardize the installation process, guarantee the installation quality, realize process-based processing, reduce manpower input, save costs, and realize cost-effective batch installation.
  • a method for installing a photovoltaic module in a photovoltaic field comprising the following steps:
  • the traction rope in the above steps S2-S3, the traction rope is kept in a tensioned state from the feeding process to the completion of installation; by maintaining the tensioned state of the traction rope, its two ends are basically in a horizontal position , the photovoltaic module can be installed in the horizontal direction, and the position can be kept horizontal after installation, providing a stable installation environment for the photovoltaic module.
  • step S2 when installing the photovoltaic modules on the traction rope, a plurality of photovoltaic modules are installed sequentially as a group, at least one photovoltaic module is installed each time, and the photovoltaic modules of adjacent groups Install at intervals; install the photovoltaic modules on the traction rope in order to ensure that the photovoltaic modules are arranged in an orderly manner, so that the photovoltaic modules are arranged in an array structure, forming an effective working area, and the installation is more standardized.
  • step S1 at least two traction ropes are arranged, the distance between adjacent traction ropes is smaller than the length or width of a photovoltaic module, and the distance between adjacent traction ropes remains unchanged;
  • the spacing between the traction ropes is limited so that the traction ropes can be kept at the bottom of the photovoltaic module, providing a foundation for the photovoltaic module and keeping the photovoltaic module stable.
  • a pay-off device is arranged on the first side of the installation area, and a take-up device is arranged on the second side of the installation area, and the two ends of the traction rope are respectively connected to the pay-off device and the take-up equipment, feed the traction rope through the pay-off equipment, and the take-up equipment synchronously accommodate the traction rope, and complete the feeding of the traction rope from the first side to the second side;
  • step S3 first pull the traction rope from the pay-off equipment and The take-up device is detached, and then the two ends of the traction rope are fixed; by setting the pay-off device and the take-up device, the traction rope can be fed synchronously, the pay-off device provides the feed of the traction rope, and the take-up device stores the traction rope.
  • the pay-off device and the take-up device are equipped with servo motors, which are used to adjust the speed of the pay-off device and the take-up device to retract and release the traction rope, which is convenient for transmission control and keeps transmission Synchronize.
  • step S2 in the above-mentioned step S2, tracks are respectively arranged on the first side and the second side of the installation area, and then the pay-off equipment and the take-up equipment are installed on the tracks, and the pay-off equipment and the take-up equipment
  • the line equipment is movable relative to the installation area in a sliding manner; the movement of the pay-off equipment and the take-up equipment is facilitated by rail sliding, and the next installation position is accurately positioned, the installation is more accurate, and the installation quality is improved.
  • a plurality of photovoltaic supports are pre-arranged in the installation area, the traction rope leans against the photovoltaic support, and the feeding direction of the traction rope is consistent with the direction of the plurality of photovoltaic supports.
  • the arrangement direction is the same; by setting up the photovoltaic support in the photovoltaic field area, a basic support structure is provided for the installation of photovoltaic modules, which ensures sufficient support for the photovoltaic modules between adjacent photovoltaic supports, so that the photovoltaic modules are firmly supported on the photovoltaic support and maintain The horizontal position of the photovoltaic module is not tilted.
  • An installation device for photovoltaic modules in a photovoltaic field area which can use the above-mentioned installation method, which includes a wire-feeding device, a traction rope, a wire-receiving device, a photovoltaic support, a silo, a feeding device, and a buckle structure, and a plurality of photovoltaic support intervals Set in the installation area of the photovoltaic field area, there are at least two traction ropes across multiple photovoltaic supports, the pay-off equipment and the take-up equipment are respectively set at the two ends outside the photovoltaic field area, and the bottom of the pay-off equipment and the take-up equipment Tracks along the edge of the installation area are respectively provided.
  • the two ends of the traction rope are respectively connected to the pay-off equipment and the take-up equipment.
  • the pay-off equipment is used to feed the traction rope
  • the take-up equipment is used to accommodate the traction rope.
  • the feeding device is installed next to the pay-off equipment. Multiple photovoltaic modules are placed in the bin.
  • the feeding device is used to transfer the photovoltaic modules from the bin to the traction rope.
  • the buckle structure is used to fasten the photovoltaic modules and the traction rope. Fixed; the photovoltaic module is placed on the traction rope through the feeding device, and the photovoltaic module is firmly assembled with the traction rope through the buckle structure, and then transmitted synchronously through the wire-releasing equipment and the wire-receiving equipment, providing the implementation conditions for batch installation. In order to facilitate the large-scale installation of photovoltaic modules.
  • a photovoltaic array of photovoltaic components in a photovoltaic field obtained by using the above-mentioned installation method, which includes: at least two traction ropes and at least one row of photovoltaic components located in the installation area of the photovoltaic field.
  • a row of photovoltaic components is divided into multiple groups, each Groups of photovoltaic modules are arranged along the direction of the traction rope, with intervals between adjacent groups of photovoltaic modules, and all photovoltaic modules are arranged in an array on the traction rope; by using the installation method, a photovoltaic array arranged in multiple rows and columns is obtained, covering Photovoltaic field area, providing a large-area photovoltaic module working area.
  • the traction rope is laid in the photovoltaic field area, and the batches of photovoltaic modules are installed in the photovoltaic field area in sequence by using the wire release and take-up, and the cooperation between each other, and the installation is repeated by moving the position to form a standardized photovoltaic module.
  • the module array can be installed in a large scale and in batches in the photovoltaic field.
  • S1-S5 the process is processed step by step, which standardizes the installation process and ensures the quality of the installation. At the same time, it can reduce manpower input, save costs, and achieve economic efficiency. batch installation.
  • the photovoltaic array Through the photovoltaic array, it can cover the photovoltaic field area, provide a large-area photovoltaic module working area, realize the construction of the photovoltaic field area, and provide guarantee for the subsequent conversion of electric energy.
  • FIG. 1 is a step diagram of a method for installing a photovoltaic module in a photovoltaic field according to Embodiment 1 and Embodiment 2 of the present invention
  • FIG. 2 is a step diagram of a method for installing a photovoltaic module in a photovoltaic field according to Embodiment 3 of the present invention
  • FIG. 3 is a schematic diagram of installation equipment for a photovoltaic module in a photovoltaic field according to Embodiment 4 of the present invention
  • Fig. 4 is a schematic diagram of the assembly of the photovoltaic module and the traction rope according to Embodiment 4 of the present invention.
  • Fig. 5 is the schematic diagram of the photovoltaic array of embodiment 5 of the present invention.
  • This embodiment provides a method for installing photovoltaic modules in a photovoltaic field, which includes the following steps:
  • the installation area is a rectangle. From the first side of the installation area to the opposite second side, that is, the direction of the two ends of the rectangle of the installation area, lay two traction ropes 5 across the installation area. Two traction ropes 5 are arranged in parallel; the traction rope 5 is arranged to provide a basis for installing photovoltaic modules 8, which reduces the difficulty of installation and provides conditions for large-scale and batch installation. The installation area is covered by the traction rope 5, which can be used during the installation process. Photovoltaic modules 8 are completely deployed in the photovoltaic field area, which is conducive to large-scale laying of photovoltaic modules 8;
  • the photovoltaic assembly 8 moves with the feed of the traction rope 5 until the staff moves a row of photovoltaic assemblies 8 synchronously to the In the installation area, stop feeding; through the feeding cooperation of the traction rope 5, the traction rope 5 can be fed to the installation area of the photovoltaic field area, so that the photovoltaic module 8 can be transported to the entire installation area for installation, and large-scale production can be realized.
  • the staff fixes the two ends of the traction rope 5 on the first side and the second side of the installation area respectively, and the staff can fix the two ends of the traction rope 5 on the ground of the installation area by means of pins, bolts and welding, etc.
  • the installation of a row of photovoltaic modules 8 is completed; by fixing both ends of the traction rope 5, the installation can be completed, which reduces manpower input, saves costs, and the installation process is simpler, realizing cost-effective batch installation.
  • Embodiment 2 This embodiment is similar to Embodiment 1, but uses different hardware equipment to assist in the installation.
  • the main differences lie in the photovoltaic support 6, the wire-releasing device 1, the wire-receiving device 4, and the feeding device 2.
  • This embodiment provides a method for installing a photovoltaic module in a photovoltaic field, which includes the following steps:
  • the photovoltaic support 6 is a support structure, which can play a supporting role and can adopt various shapes.
  • the photovoltaic support 6 can be fixed on the ground, the roof, or on a platform erected in the air.
  • the photovoltaic support 6 It is used to lean the traction rope 5 against its top. After the installation is completed, the photovoltaic support 6 is also convenient for the traction rope 5 to be fixed.
  • the transmission direction of the traction rope 5 is consistent with the arrangement direction of the photovoltaic support 6, and the extension direction of a single photovoltaic support 6 is consistent with that of the photovoltaic support 6.
  • the intersection angle of the transmission direction of the traction rope 5 is greater than or equal to 10°.
  • This embodiment adopts 90°, that is, the photovoltaic support 6 is perpendicular to the traction rope 5; 1.
  • a pay-off device 1 is arranged at one end outside the photovoltaic field, and a take-up device 4 is arranged at the other end.
  • the pay-off device 1 releases at least two traction ropes 5 and stores them in the take-up device 4,
  • the number of traction ropes 5 can be two, three, four, etc. In this embodiment, two are used, the traction ropes 5 are kept horizontal, and the pay-off equipment 1 and the take-up equipment 4 are located at the same level, so that the level of the photovoltaic module 8 can be ensured.
  • traction rope 5 feeds the traction rope 5 from the first side of the installation area to the second side through the pay-off equipment 1, install the photovoltaic module 8 on the traction rope 5 on the first side of the installation area, and install the photovoltaic module 8 through the buckle structure 9
  • the photovoltaic module 8 moves with the feeding of the traction rope 5, until a row of photovoltaic modules 8 is moved to the installation area; while the pay-off device 1 and the take-up device 4 are existing products for winding Traction rope 5, traction rope 5 is made of metal material, can use irony, aluminum, copper, or adopt the metal wire that alloy is made, the traction rope 5 of present embodiment is the steel rope of irony, traction rope 5 Across the entire photovoltaic field area and in a tensioned state, ideally, the traction rope 5 is straightened by the pay-off device 1 and the take-up device 4, but actually due to the influence of gravity, the traction rope 5 is slightly curved; The distance between adjacent traction ropes 5 is smaller than the
  • the photovoltaic modules 8 are vertically arranged perpendicular to the direction of the traction rope 5, and the distance between two traction ropes 5 is less than the length of the photovoltaic module 8. , that is, the two connection points between the traction rope 5 and the photovoltaic module 8 are located inside the entire photovoltaic module 8, and the distance between adjacent traction ropes 5 remains unchanged.
  • the feeding of the traction rope 5 is realized through the output traction rope 5 of the pay-off device 1 and the input traction rope 5 of the take-up device 4, and the pay-off device 1 and the take-up device 4 are opened synchronously to keep the traction rope 5 in a tensioned state
  • the pay-off device 1 and the take-up device 4 are equipped with servo motors respectively, the pay-off speed of the pay-off device 1 is controlled by the servo motor, and the take-up speed of the take-up device 4 is controlled by the servo motor, that is, the pay-off device 1 Retract and release the traction rope 5 at the same speed as the take-up device 4, to keep the pay-off device 1 and the take-up device 4 synchronously retract and retract the traction rope 5, and at the same time facilitate the adjustment of the uniform transmission speed of the traction rope 5, so that multiple photovoltaic
  • the components 8 are placed on the traction rope 5 in turn for transmission until the photovoltaic components 8 are laid out between adjacent photovolta
  • Adjacent groups of photovoltaic modules There are intervals between 8, and the interval size is 0.05m to 0.5m; when placing the photovoltaic module 8, the photovoltaic module 8 and the traction rope 5 are fastened and fixed by the buckle structure 9, and the four buckle structures 9 are attached to the bottom of the photovoltaic module 8.
  • the bottom surface is pre-set, and the buckle structure 9 has a notch, which is used to snap the traction rope 5 into it and fix it.
  • the buckle structure 9 is specially designed, and the notch is shaped, and the shape of the notch is bent , so as to fasten the traction rope 5.
  • the manipulator grabs the photovoltaic module 8, the position of the two buckles is facing the two traction ropes 5, and then the manipulator moves along the bent path so that the traction rope 5 follows the bent
  • the notch enters the innermost end of the notch for clamping; through the feeding cooperation of the traction rope 5, the traction rope 5 can be fed to the installation area of the photovoltaic field area, so as to transport the photovoltaic module 8 to the entire installation area for installation , can realize the installation of a large number of photovoltaic modules 8, through stable feeding, the whole process is streamlined, the installation process is standardized, and the transportation is carried out stably, the installation accuracy of its position and direction is higher, and the installation quality is guaranteed; the feeding After finishing, stop pay-off equipment 1 and take-up equipment 4, and traction rope 5 no longer feeds.
  • the rear end of the traction rope 5 is cut off from the pay-off device 1 on the bracket 6, so that the traction rope 5 is locked and fixed at both ends of the photovoltaic field area, and the installation of a row of photovoltaic modules 8 is completed; by pulling the traction rope 5
  • the two ends are fixed, and the installation can be completed, which reduces the manpower input and saves the cost.
  • the processing of the installation is simpler, and the cost-effective batch installation is realized.
  • this embodiment is based on Embodiment 2, carried out on the basis of Embodiment 2, it is aimed at the installation of multi-row photovoltaic modules 8 or the installation area of the entire photovoltaic field area, including a photovoltaic module in Embodiment 2
  • Steps S1-S3 of the method for installing photovoltaic modules in the field also include:
  • Material device 2 moves along the direction perpendicular to traction rope 5, and after moving in place, lays traction rope 5 again, allows the two ends of traction rope 5 to still be connected to the output terminal of pay-off equipment 1, the input terminal of take-up equipment 4, press Steps S2-S3 complete the installation of the next row of photovoltaic modules 8, and repeat this step until all the photovoltaic modules 8 in the photovoltaic field area are installed; after the installation is completed, there are multiple rows of photovoltaic modules 8 between adjacent photovoltaic supports 6, each A row of photovoltaic modules 8 has multiple photovoltaic modules 8; by moving and re-arranging the traction rope 5, the whole process is streamlined and the installation process is standardized, so as to facilitate the installation of photovoltaic modules 8 at the next installation position, and then complete the installation of the entire photovoltaic field area, precisely positioning each installation location to ensure the smooth completion of the installation of photovoltaic modules 8 in the entire installation area.
  • This embodiment is based on Embodiments 1-3, and this embodiment provides a photovoltaic module installation device in a photovoltaic field, using a method for installing photovoltaic modules in a photovoltaic field in Embodiment 1-3 to install a photovoltaic field.
  • the installation equipment includes pay-off equipment 1, discharge device 2, silo 3, take-up equipment 4, traction rope 5, photovoltaic support 6, track 7, pay-off equipment 1 and take-up equipment 4 are installed and fixed respectively At both ends of the photovoltaic field, and the photovoltaic support 6 is located between the two, the wire-releasing device 1 and the wire-receiving device 4 are connected by a traction rope 5, and the wire-releasing device 1 and the wire-receiving device 4 are respectively instruments with the function of receiving ropes , for the existing product, the pay-off device 1 and the take-up device 4 are provided with two groups, the number of groups is the same as the number of the pull rope 5, the pull rope 5 is wound on the pay-off device 1, and one end of the pull rope 5 is used for Connected to the take-up device 4, the take-up device 4 is used to accommodate the traction rope 5, the pay-off device 1 and the take-up device 4 are all provided with servo motors, through the servo motor, it is convenient to
  • the discharge device 2 and the silo 3 are installed beside the pay-off equipment 1, the feed silo 3 is for placing the photovoltaic module 8, and has an opening for accommodating it, and the discharge device 2 is installed next to the pay-off equipment 1 for transferring the photovoltaic module 8
  • the discharging device 2 of the present embodiment is a sucker-type manipulator, and the photovoltaic module 8 is taken out from the feed bin 3 by the manipulator and placed on the traction rope 5.
  • the manipulator is also an existing product, and can also be A gripping manipulator is adopted; the bottom of the feeding device 2 and the pay-off device 1 share a base, the bottom of the base is provided with a rail groove and a matching track 7, and the bottom of the take-up device 4 is also provided with a rail groove and a matching track 7, and the above two tracks 7 are all fixed on the installation plane of the photovoltaic field area by screws, such as the ground, the roof or the platform erected in the air, so that the discharging device 2 and the wire-releasing equipment 1 are together along the vertical direction of the traction rope 5
  • the direction can be slidable, and the take-up device 4 can slide along the direction perpendicular to the traction rope 5, so as to move to the next installation position after being installed at one installation position; in addition, the track 7 made of iron material can also be used, and The weight is enough to keep the pay-off device 1 and the take-up device 4 moving without shifting, so that the track 7 is placed on the installation platform without screw fixing.
  • the photovoltaic module 8 and the traction rope 5 are fastened and fixed by the buckle structure 9.
  • the buckle structure 9 is attached to the bottom surface of the photovoltaic module 8, which is preset.
  • the buckle structure 9 has a notch, the notch is shaped, and the shape of the notch is bent, so that the traction rope 5 can be fastened.
  • the buckle is in the shape of a sheet, and the notch is the bottom of the buckle on the side. The position is opened and recessed inward.
  • the bent shape of the notch makes the inner side of the bent shape form a pointed structure on the buckle.
  • the top of the pointed structure is used when the traction rope 5 is stuck to the innermost end.
  • the traction rope 5 is supported.
  • a buckle structure 9 to the bottom of the photovoltaic module 8, which can be fixed by a manipulator. Specifically, after the manipulator sucks the photovoltaic module 8, the two buckle The position is facing the two traction ropes 5, and then the manipulator moves along the bent path, that is, after the traction rope 5 is initially stuck in the notch, the manipulator first moves obliquely downward, and then moves in the opposite direction, so that the traction rope 5 moves along the curved path. The notch enters the innermost end of the notch for clamping.
  • the bottom of the photovoltaic module 8 is attached with an adhesive plate, and each of the four corners of the bottom of the adhesive plate is fixed with a buckle structure 9.
  • the buckle structure 9 has a notch. , the notch is special-shaped, so that the traction rope 5 can be stuck, and the two buckles are arranged at intervals.
  • This embodiment is based on Embodiments 1-3.
  • This embodiment provides a photovoltaic array of photovoltaic components in a photovoltaic field, which is obtained by using a method for installing photovoltaic components in a photovoltaic field in Embodiments 1-3.
  • the photovoltaic array includes: at least two traction ropes 5 and at least one row of photovoltaic modules 8 located in the photovoltaic field area, eight traction ropes 5 and four rows of photovoltaic modules 8 are used in this embodiment, two traction ropes 5 Both ends are fixed in the installation area by pins.
  • a row of photovoltaic modules 8 is divided into four groups, and each group of photovoltaic modules 8 is arranged along the direction of the traction rope 5.
  • Each group of photovoltaic modules 8 includes five side-by-side photovoltaic panels 81.
  • Adjacent groups of photovoltaic modules 8 There is an interval between the components 8, the width of the interval is smaller than the width of two photovoltaic panels 81, and all the photovoltaic components 8 are arranged in an array on the traction rope 5 to form a 4 ⁇ 4 photovoltaic array; by using the installation method, four rows of four The photovoltaic arrays arranged in columns, four rows and four columns of photovoltaic arrays can completely cover most of the photovoltaic field area, providing a large-area photovoltaic module 8s working area.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Molecular Biology (AREA)
  • Sustainable Development (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Photovoltaic Devices (AREA)

Abstract

本发明公开了一种光伏场区光伏组件的安装方法、安装设备、光伏阵列,应用于光伏安装技术领域,该安装方法包括:S1、确定光伏场区并布设牵引绳;S2、将光伏组件安装在牵引绳并进给,直至移动至安装区域;S3、将牵引绳两端分别固定;S4、移动至下一安装位置,重复进行安装;该安装设备包括放线设备、牵引绳、收线设备、光伏支架、料仓、放料装置、卡扣结构和轨道;通过该安装方法,能够在光伏场区进行规模化、批量化的安装,规范安装过程,保障了安装质量,实现流程化处理,能够减少人力投入,节约成本,实现经济高效的批量安装。

Description

一种光伏场区光伏组件的安装方法、安装设备、光伏阵列 技术领域
本发明涉及光伏安装技术领域,特别涉及一种光伏场区光伏组件的安装方法、安装设备、光伏阵列。
背景技术
目前太阳能光伏发电站的建设及光伏组件的安装仍然以人力为主,GW级规模的基地化建设模式、组件大板型化及劳动力资源老龄化等因素,深化了光伏电站全面机械化、自动化需求的迫切性,因而衍生出一种全新的光伏电站的建设方法及设备。
现有光伏电站阵列单元主要由钢结构支撑系统、组件以及配套的电气系统构成,其中钢结构支撑系统主要采取热镀锌型钢型材,通过螺栓/焊接的方式组合而成,每MW级别的光伏系统往往包含数以万计的零部件的安装,以农民工以为主要的安装资源,耗费大量的人力、物力,安装效率低,且安装质量难以保障。
现有的安装方法,主要是工人到施工现场,将一块一块的光伏组件安装到光伏场区内,若安装大面积的光伏场区,工程量大,则会耗费大量的人力物力,不能做到经济高效,不能进行批量安装,无法实现商业化的应用,而人工安装的质量也得不到稳定保障;另外,现有的人工安装,对光伏场区的土地利用没有规范化,不能合理布置光伏组件,容易造成用地浪费;现有的安装方式也容易对光伏场区区域产生污染,清理现场不方便。
发明内容
本发明的目的在于克服现有技术中所存在的不能进行批量安装、无法商业化应用的不足,提供一种光伏场区光伏组件的安装方法、安装设备、光伏阵列,在光伏场区进行规模化、批量化的安装,规范安装过程,保障了安装质量,实现流程化处理,能够减少人力投入,节约成本,实现经济高效的批量安装。
为了实现上述发明目的,本发明提供了以下技术方案:
一种光伏场区光伏组件的安装方法,其包括以下步骤:
S1、确定光伏场区的安装区域,从安装区域第一侧至位置相对的第二侧,布设横跨安装区域的牵引绳;布设牵引绳,提供安装光伏组件的基础,降低了安装难度,为规模化、批量化安装提供条件,通过牵引绳覆盖安装区域,能够在安装过程中将光伏组件完全布设到光伏场区,有利于规模化铺设光伏组件;
S2、将牵引绳从安装区域第一侧向第二侧进给,在安装区域第一侧将光伏组件安装到牵引绳上,光伏组件随牵引绳进给而移动,直至将一排光伏组件移动至安装区域,停止进给;通过牵引绳的进给配合,能够将牵引绳进给到光伏场区的安装区域,以便于将光伏组件输送到整个安装区域进行安装,能够实现大批量的光伏组件安装,通过稳定的进给,整个过程流程化处理,规范了安装过程,稳定地进行输送,其位置和方向的安装精度更高,保障了安装质量;
S3、将牵引绳的两端分别固定在安装区域的第一侧和第二侧,完成一排光伏组件的安装;通过将牵引绳两端固定,即可完成安装,减少了人力投入,节约了成本,安装完成的处理更简单,实现了经济高效的批量安装;
在本发明的较佳实施例中,在进行下一排或多排光伏组件的安装时,还包 括以下步骤:
S4、移动至与上一排光伏组件并列的安装位置,重新布设牵引绳,按步骤S2-S3完成下一排光伏组件的安装,重复此步骤,直至安装完安装区域内所有的光伏组件;通过移动并重新布设牵引绳,整个过程流程化处理,规范了安装过程,以便于进行下一安装位置的光伏组件安装,进而安装完整个光伏场区,对每个安装位置精确定位,确保顺利完成整个安装区域的光伏组件的安装。
在本发明的较佳实施例中,上述步骤S2-S3中,牵引绳在进给过程至安装完成,始终保持张紧状态;通过保持牵引绳的张紧状态,使其两端基本位于水平位置,光伏组件能够沿水平方向进行安装,安装后保持位置水平,提供光伏组件平稳的安装环境。
在本发明的较佳实施例中,上述步骤S2中,将光伏组件安装在牵引绳上时,多个光伏组件作为一组依次进行安装,每次安装至少一个光伏组件,相邻组的光伏组件间隔安装;将光伏组件按次序放置在牵引绳上安装,确保光伏组件有序地排列,使得光伏组件排列为阵列结构,形成有效的工作区域,安装更加规范化。
在本发明的较佳实施例中,上述步骤S1中,布设有至少两条牵引绳,相邻牵引绳的间距小于一个光伏组件的长度或宽度,相邻牵引绳之间的间距保持不变;对牵引绳之间的间距进行限制,使得牵引绳能够保持在光伏组件的底部,提供光伏组件的基础,保持光伏组件的平稳。
在本发明的较佳实施例中,上述步骤S2中,在安装区域的第一侧布置放线设备,在安装区域的第二侧布置收线设备,牵引绳的两端分别连接至放线设备和收线设备,通过放线设备进给牵引绳、收线设备同步收纳牵引绳,完成牵引 绳从第一侧向第二侧的进给;步骤S3中,先将牵引绳从放线设备和收线设备脱离,再固定牵引绳两端;通过设置放线设备和收线设备,能够对牵引绳进行同步进给,放线设备提供牵引绳的进给,收线设备将牵引绳收纳起来,完成同步,使得牵引绳保持张紧状态;进一步地,放线设备和收线设备分别带有伺服电机,用于调整放线设备和收线设备收放牵引绳的速度,便于传输调控,保持传输同步。
在本发明的较佳实施例中,上述步骤S2中,先在安装区域的第一侧和第二侧分别设置轨道,再将放线设备和收线设备安装在轨道上,放线设备和收线设备以滑动的方式相对于安装区域可移动;通过轨道滑动的方式,方便放线设备和收线设备的移动,准确定位到下一安装位置,安装更加精确,提高了安装质量。
在本发明的较佳实施例中,上述步骤S1中,布设牵引绳前,安装区域预先布设有多个光伏支架,牵引绳靠在光伏支架上,牵引绳的进给方向与多个光伏支架的排列方向一致;通过在光伏场区设置光伏支架,为安装光伏组件提供基础的支撑结构,保障了相邻光伏支架之间提供光伏组件足够的支撑力,使光伏组件在光伏支架上支撑牢固,维持光伏组件的水平位置不倾斜。
一种光伏场区光伏组件的安装设备,能够使用上述的安装方法,其包括放线设备、牵引绳、收线设备、光伏支架、料仓、放料装置和卡扣结构,多个光伏支架间隔设置在光伏场区的安装区域,至少有两条牵引绳横一起跨多个光伏支架,放线设备和收线设备分别设置在光伏场区外的两端,放线设备和收线设备的底部分别设置有沿安装区域边缘方向的轨道,牵引绳的两端分别连接在放线设备和收线设备,放线设备用于进给牵引绳,收线设备用于收纳牵引绳,料 仓和放料装置安装在放线设备旁,料仓中放置有多个光伏组件,放料装置用于将光伏组件从料仓中转移至牵引绳上,卡扣结构用于将光伏组件和牵引绳卡紧固定;通过放料装置将光伏组件放置到牵引绳上,通过卡扣结构稳固地将光伏组件与牵引绳装配,再通过放线设备和收线设备进行同步地传送,提供批量安装的实施条件,以便于对光伏组件的规模化安装。
一种光伏场区光伏组件的光伏阵列,使用上述的安装方法得到,其包括位于光伏场区安装区域的:至少两条牵引绳和至少一排光伏组件,一排光伏组件分为多组,每组光伏组件呈沿牵引绳方向排列,相邻组光伏组件之间具有间隔,所有光伏组件呈阵列排布在牵引绳上;通过使用安装方法,得到了多排多列排布的光伏阵列,覆盖光伏场区,提供大面积的光伏组件工作区域。
与现有技术相比,本发明的有益效果:
1、通过安装方法,在光伏场区布设牵引绳,利用放线和收线,以及相互之间的配合,将批量的光伏组件依次安装至光伏场区,通过移动位置重复安装,形成规范的光伏组件阵列,能够在光伏场区进行规模化、批量化的安装,通过S1-S5按步骤进行流程化处理,规范了安装过程,保障了安装质量,同时能够减少人力投入,节约成本,实现经济高效的批量安装。
2、通过安装设备,提供了全套的安装机械结构,方便光伏组件的安装,为光伏场区的机械化、自动化安装提供可实施性。
3、通过光伏阵列,能够覆盖光伏场区,提供大面积的光伏组件工作区域,实现了光伏场区建设,为后续的转化电能提供保障。
附图说明:
图1为本发明实施例1和实施例2的一种光伏场区光伏组件的安装方法的步骤图;
图2为本发明实施例3的一种光伏场区光伏组件的安装方法的步骤图;
图3为本发明实施例4的一种光伏场区光伏组件的安装设备的示意图;
图4为本发明实施例4的光伏组件与牵引绳的装配示意图;
图5为本发明实施例5的光伏阵列的示意图;
图中标记:1-放线设备;2-放料装置;3-料仓;4-收线设备;5-牵引绳;6-光伏支架;7-轨道;8-光伏组件;81-光伏板;9-卡扣结构。
具体实施方式
下面结合试验例及具体实施方式对本发明作进一步的详细描述。但不应将此理解为本发明上述主题的范围仅限于以下的实施例,凡基于本发明内容所实现的技术均属于本发明的范围。
实施例1
请参照图1,本实施例提供一种光伏场区光伏组件的安装方法,其包括以下步骤:
S1、确定光伏场区的安装区域,安装区域为矩形,从安装区域第一侧至位置相对的第二侧,即安装区域的矩形两端的方向,布设横跨安装区域的两根牵引绳5,两根牵引绳5平行设置;布设牵引绳5,提供安装光伏组件8的基础,降低了安装难度,为规模化、批量化安装提供条件,通过牵引绳5覆盖安装区域,能够在安装过程中将光伏组件8完全布设到光伏场区,有利于规模化铺设 光伏组件8;
S2、将牵引绳5从安装区域第一侧向第二侧进给,在安装区域的第一侧站有工作人员,并向第二侧方向传递牵引绳5,而在安装区域的第二侧站有另一工作人员,并以相同速度收纳牵引绳5,牵引绳5在安装区域内处于张紧状态,在安装区域第一侧,工作人员将光伏组件8安装到牵引绳5上,将光伏组件8与牵引绳5固定,可采用拧铁丝的方式、螺栓或其他用于固定的零件进行固定,光伏组件8随牵引绳5进给而移动,直至工作人员将一排光伏组件8同步移动至安装区域,停止进给;通过牵引绳5的进给配合,能够将牵引绳5进给到光伏场区的安装区域,以便于将光伏组件8输送到整个安装区域进行安装,能够实现大批量的光伏组件8的安装,通过稳定的进给,整个过程流程化处理,规范了安装过程,稳定地进行输送,其位置和方向的安装精度更高,保障了安装质量;
S3、工作人员将牵引绳5的两端分别固定在安装区域的第一侧和第二侧,工作人员可采用销钉、螺栓和焊接等方式将牵引绳5的两端分别固定在安装区域的地面上,这样完成一排光伏组件8的安装;通过将牵引绳5两端固定,即可完成安装,减少了人力投入,节约了成本,安装完成的处理更简单,实现了经济高效的批量安装。
实施例2
本实施例与实施例1相似,但采用了不同的硬件设备辅助安装,主要区别在于光伏支架6、放线设备1、收线设备4、放料装置2等。
本实施例提供一种光伏场区光伏组件的安装方法,其包括以下步骤:
S1、根据规划设计图,确定光伏场区的安装区域,划定界限,从安装区域第一侧至位置相对的第二侧,布设横跨安装区域的牵引绳5,并在安装区域间隔布设多个光伏支架6;该光伏支架6为支架结构,能够起到支撑作用即可,可采用多种形状,光伏支架6可固定在地面、屋顶,也可固定在空中架设的平台上,光伏支架6用于将牵引绳5靠在其顶部,安装完成后,光伏支架6也方便牵引绳5进行固定,牵引绳5的传输方向与光伏支架6的排布方向一致,单个光伏支架6的延伸方向与牵引绳5的传输方向相交角度≥10°,本实施例采用90°,即光伏支架6垂直于牵引绳5;布设牵引绳5,提供安装光伏组件8的基础,降低了安装难度,为规模化、批量化安装提供条件,通过牵引绳5覆盖安装区域,能够在安装过程中将光伏组件8完全布设到光伏场区,有利于规模化铺设光伏组件8。
S2、沿横跨安装区域的方向,在光伏场区外的一端布置放线设备1,另一端布置收线设备4,放线设备1放出至少两条牵引绳5并收纳至收线设备4,牵引绳5的数量可采用两条、三条、四条等,本实施例采用两条,牵引绳5保持水平,放线设备1和收线设备4位于同一水平高度,这样能够确保光伏组件8的水平安装,通过放线设备1将牵引绳5从安装区域第一侧向第二侧进给,在安装区域第一侧将光伏组件8安装到牵引绳5上,通过卡扣结构9将光伏组件8与牵引绳5固定,光伏组件8随牵引绳5进给而移动,直至将一排光伏组件8移动至安装区域;而放线设备1和收线设备4都是现有的产品,用于缠绕牵引绳5,牵引绳5采用金属材质制成,可使用铁质、铝制、铜制,或采用合金制成的金属丝,本实施例的牵引绳5为铁质的钢索,牵引绳5横跨整个光伏场区并处于张紧状态,理想状态下,牵引绳5通过放线设备1和收线设备4拉直,而实际上由于重力影响,牵引绳5是稍微弧形弯曲的;相邻牵引绳5的间距小于 一个光伏组件8的长度或宽度,本实施例中光伏组件8是垂直于牵引绳5方向来纵向布置的,两条牵引绳5之间的间距小于光伏组件8的长度,即牵引绳5与光伏组件8的两个连接点位于整片光伏组件8内侧,相邻牵引绳5之间的间距保持不变。
牵引绳5的进给,是通过放线设备1输出牵引绳5和收线设备4的输入牵引绳5实现的,同步开启放线设备1和收线设备4,保持牵引绳5处于张紧状态且匀速传输,放线设备1和收线设备4分别带有伺服电机,通过伺服电机控制放线设备1的放线速度,通过伺服电机控制收线设备4的收线速度,即放线设备1和收线设备4以同样的速度收放牵引绳5,以保持放线设备1和收线设备4同步收放牵引绳5,同时便于调整牵引绳5匀速传输的速度,这样,将多个光伏组件8依次放置在牵引绳5上进行传输,直至相邻光伏支架6之间都布设好光伏组件8;多个光伏组件8放置在料仓3中,料仓3预先放置在放线设备1旁,采用放料装置2从料仓3中将光伏组件8放置至牵引绳5上;放料装置2为机械手,通过机械手将光伏组件8转移位置到牵引绳5上固定;将光伏组件8放置在牵引绳5上时,放置多个光伏组件8为一组,如3~10个为一组,每组内相邻光伏组件8之间具有间隙,间隙大小为1mm~10cm,相邻组光伏组件8之间具有间隔,间隔大小为0.05m~0.5m;放置光伏组件8时,采用卡扣结构9将光伏组件8和牵引绳5卡紧固定,四个卡扣结构9贴在光伏组件8的底面,为预先设置的,卡扣结构9具有凹口,用于将牵引绳5卡入其中固定,该卡扣结构9为特殊设计的,且凹口为异形,凹口的形状呈弯折状,以便于将牵引绳5卡紧,机械手抓取光伏组件8后,将两个卡扣的位置正对两条牵引绳5,然后机械手沿弯折的路径行进,使得牵引绳5沿弯折的凹口进入到凹口最内端进行卡紧;通过牵引绳5的进给配合,能够将牵引绳5进给到光伏场区的安装区域, 以便于将光伏组件8输送到整个安装区域进行安装,能够实现大批量的光伏组件8安装,通过稳定的进给,整个过程流程化处理,规范了安装过程,稳定地进行输送,其位置和方向的安装精度更高,保障了安装质量;进给完成后,停止放线设备1和收线设备4,牵引绳5不再进给。
S3、将牵引绳5的两端与放线设备1、收线设备4脱离,分别固定在安装区域的第一侧和第二侧,脱离时,先将位于收线设备4一端的牵引绳5,即牵引绳5的前端,固定在光伏场区的界限边缘处,或将最后一个光伏支架6与牵引绳5绑扎固定,再截断牵引绳5的前端,然后将预应力钢索绑扎固定在光伏支架6上,最后将牵引绳5的后端从放线设备1截断,这样,牵引绳5就锁紧固定在光伏场区的两端,完成一排光伏组件8的安装;通过将牵引绳5两端固定,即可完成安装,减少了人力投入,节约了成本,安装完成的处理更简单,实现了经济高效的批量安装。
实施例3
请参照图2,本实施例基于实施例2,在实施例2的基础上进行,其针对多排光伏组件8安装或整个光伏场区的安装区域进行安装,包括实施例2中的一种光伏场区光伏组件的安装方法的步骤S1-S3,除了完成上述步骤,还包括:
S4、将放线设备1和收线设备4沿光伏场区界限的边缘移动,移动至与上一排光伏组件8并列的下一安装位置,放线设备1和收线设备4移动位置时,采用轨道滑动的方式进行移动,放线设备1、收线设备4和放料装置2的底部凹设有轨槽,并在安装的平台设置与轨槽相匹配的轨道7,或收线设备4的底部设置轨槽与轨道7,放线设备1和放料装置2一起共用一个基座,并在基座底部设置轨槽和轨道7,这样能够确保放线设备1、收线设备4和放料装置2沿垂直于 牵引绳5的方向移动,移动到位后,重新布设牵引绳5,让牵引绳5的两端仍然接在放线设备1的输出端、收线设备4的输入端,按步骤S2-S3完成下一排光伏组件8的安装,重复此步骤,直至安装完光伏场区内所有的光伏组件8;安装完成后,相邻光伏支架6之间具有多排光伏组件8,每排光伏组件8具有多个光伏组件8;通过移动并重新布设牵引绳5,整个过程流程化处理,规范了安装过程,以便于进行下一安装位置的光伏组件8安装,进而安装完整个光伏场区,对每个安装位置精确定位,确保顺利完成整个安装区域的光伏组件8的安装。
实施例4
本实施例基于实施例1-3,本实施例提供一种光伏场区光伏组件的安装设备,采用实施例1-3中的一种光伏场区光伏组件的安装方法对光伏场区进行安装。
请参照图3,安装设备包括放线设备1、放料装置2、料仓3、收线设备4、牵引绳5、光伏支架6、轨道7,放线设备1和收线设备4分别安装固定在光伏场区的两端,而光伏支架6位于两者之间,放线设备1和收线设备4通过牵引绳5连接,放线设备1和收线设备4分别为具有收纳绳索功能的仪器,为现有的产品,放线设备1和收线设备4设置有两组,其组数与牵引绳5的数量相同,牵引绳5缠绕在放线设备1上,牵引绳5的一端用于连接至收线设备4,收线设备4用于将牵引绳5收纳,放线设备1和收线设备4都设置有伺服电机,通过伺服电机,便于设定张力和速度,使得牵引绳5能够稳定传输,多个光伏支架6间隔设置在光伏场区,通过打桩的方式固定或使用螺钉固定,两条牵引绳5横跨整个光伏场区,收纳时,两条牵引绳5从多个光伏支架6的一端至另一端方向同步进行传输。
放料装置2和料仓3安装在放线设备1旁,料仓3为放置光伏组件8的,具有容纳的开口,放料装置2安装在放线设备1旁,用于将光伏组件8转移至牵引绳5上,本实施例的放料装置2为吸盘式的机械手,通过机械手将光伏组件8从料仓3中取出并放置在牵引绳5上,机械手也为现有的产品,也可采用抓取式的机械手;放料装置2和放线设备1的底部共用一个底座,该底座的底部设置轨槽和相匹配的轨道7,收线设备4的底部也设置轨槽和相匹配的轨道7,而上述两个轨道7都通过螺钉固定在光伏场区的安装平面上,如地面、屋顶或空中架设的平台,这样,放料装置2和放线设备1一起沿垂直于牵引绳5方向可滑动,收线设备4沿垂直于牵引绳5方向可滑动,以便于在一个安装位置安装完成后,移动至下一安装位置;另外,还可以采用铁质材质制成的轨道7,其重量足够维持放线设备1和收线设备4移动而不发生偏移,这样,轨道7放置在安装平台上,免螺钉固定。
请参照图4,采用卡扣结构9将光伏组件8和牵引绳5卡紧固定,卡扣结构9贴在光伏组件8的底面,为预先设置的,该卡扣结构9为特殊设计的,卡扣结构9带有一个凹口,凹口为异形,凹口的形状呈弯折状,以便于将牵引绳5卡紧,具体的,卡扣呈片状,凹口为卡扣的底部靠侧面位置开设且向内凹设形成,该凹口的弯折状设置,使得弯折形状的内侧在卡扣上形成尖状结构,该尖状结构的顶部用于牵引绳5卡到最内端时将牵引绳5支撑。
使用本实施例的安装设备对光伏组件8进行安装,需要在光伏组件8的底部贴附卡扣结构9,可通过机械手进行固定,具体地,机械手吸住光伏组件8后,将两个卡扣的位置正对两条牵引绳5,然后机械手沿弯折的路径行进,即机械手在牵引绳5初步卡入凹口后,先斜向下移动,再反方向移动,使得牵引绳5沿 弯折的凹口进入到凹口最内端进行卡紧,光伏组件8的底部贴附有粘贴板,而粘贴板的底部四角处各固定有一个卡扣结构9,该卡扣结构9带有凹口,凹口为异形,以便于将牵引绳5卡住,两个卡扣间隔设置,光伏组件8通过卡扣结构9安装在牵引绳5上时,两条牵引绳5正好卡入两个凹口内固定,之后光伏组件8与牵引绳5一起进行传输。
实施例5
本实施例基于实施例1-3,本实施例提供一种光伏场区光伏组件的光伏阵列,采用实施例1-3中的一种光伏场区光伏组件的安装方法得到。
请参照图5,光伏阵列包括位于光伏场区的:至少两条牵引绳5和至少一排光伏组件8,本实施例采用八条牵引绳5和四排光伏组件8,每条牵引绳5的两端都通过销钉固定在安装区域,一排光伏组件8分为四组,每组光伏组件8呈沿牵引绳5方向排列,每组光伏组件8包括五个并排的光伏板81,相邻组光伏组件8之间具有间隔,间隔的宽度小于两个光伏板81宽度,所有光伏组件8呈阵列排布在牵引绳5上,形成4×4的光伏阵列;通过使用安装方法,得到了四排四列排布的光伏阵列,四排四列的光伏阵列能够完全覆盖光伏场区的大部分位置,提供大面积的光伏组件8s工作区域。
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。

Claims (10)

  1. 一种光伏场区光伏组件的安装方法,其特征在于,包括以下步骤:
    S1、确定光伏场区的安装区域,从安装区域第一侧至位置相对的第二侧,布设横跨安装区域的牵引绳;
    S2、将牵引绳从安装区域第一侧向第二侧进给,在安装区域第一侧将光伏组件安装到牵引绳上,光伏组件随牵引绳进给而移动,直至将一排光伏组件移动至安装区域,停止进给;
    S3、将牵引绳的两端分别固定在安装区域的第一侧和第二侧,完成一排光伏组件的安装。
  2. 根据权利要求1所述的光伏场区光伏组件的安装方法,其特征在于,进行下一排或多排光伏组件的安装时,还包括以下步骤:
    S4、移动至与上一排光伏组件并列的安装位置,重新布设牵引绳,按步骤S2-S3完成下一排光伏组件的安装,重复此步骤,直至安装完安装区域内所有的光伏组件。
  3. 根据权利要求1或2所述的光伏场区光伏组件的安装方法,其特征在于,所述步骤S2-S3中,所述牵引绳在进给过程至安装完成,始终保持张紧状态。
  4. 根据权利要求3所述的光伏场区光伏组件的安装方法,其特征在于,所述步骤S2中,将光伏组件安装在牵引绳上时,多个光伏组件作为一组依次进行安装,每次安装至少一个光伏组件,相邻组的光伏组件间隔安装。
  5. 根据权利要求4所述的光伏场区光伏组件的安装方法,其特征在于,所述步骤S1中,布设有至少两条牵引绳,相邻牵引绳的间距小于一个光伏组件的长度或宽度,相邻牵引绳之间的间距保持不变。
  6. 根据权利要求3所述的光伏场区光伏组件的安装方法,其特征在于,所述步骤S2中,在安装区域的第一侧布置放线设备,在安装区域的第二侧布置收线设备,所述牵引绳的两端分别连接至放线设备和收线设备,通过放线设备进给牵引绳、收线设备同步收纳牵引绳,完成牵引绳从第一侧向第二侧的进给;所述步骤S3中,先将牵引绳从放线设备和收线设备脱离,再固定牵引绳两端。
  7. 根据权利要求6所述的光伏场区光伏组件的安装方法,其特征在于,所述步骤S2中,先在安装区域的第一侧和第二侧分别设置轨道,再将放线设备和收线设备安装在轨道上,所述放线设备和收线设备以滑动的方式相对于安装区域可移动。
  8. 根据权利要求3所述的光伏场区光伏组件的安装方法,其特征在于,所述步骤S1中,布设牵引绳前,安装区域预先布设有多个光伏支架,所述牵引绳靠在光伏支架上,所述牵引绳的进给方向与多个所述光伏支架的排列方向一致。
  9. 一种光伏场区光伏组件的安装设备,能够使用权利要求1-9任一所述的安装方法,其特征在于,包括放线设备、牵引绳、收线设备、光伏支架、料仓、放料装置、卡扣结构和轨道,多个所述光伏支架间隔设置在光伏场区的安装区域,至少有两条所述牵引绳横一起跨多个所述光伏支架,所述放线设备和收线设备分别设置在光伏场区外的两端,所述放线设备和收线设备的底部分别设置有沿安装区域边缘方向的轨道,所述牵引绳的两端分别连接在放线设备和收线设备,所述放线设备用于进给牵引绳,所述收线设备用于收纳牵引绳,所述料仓和放料装置安装在放线设备旁,所述料仓中放置有多个光伏组件,所述放料装置用于将光伏组件从料仓中转移至牵引绳上,所述卡扣结构用于将光伏组件和牵引绳卡紧固定。
  10. 一种光伏场区光伏组件的光伏阵列,使用权利要求1-8任一所述的安装方法得到,其特征在于,包括位于安装区域的:至少两条牵引绳和至少一排光伏组件,一排所述光伏组件分为多组,每组光伏组件呈沿牵引绳方向排列,相邻组光伏组件之间具有间隔,所有所述光伏组件呈阵列排布在牵引绳上。
PCT/CN2021/122745 2021-08-12 2021-10-09 一种光伏场区光伏组件的安装方法、安装设备、光伏阵列 WO2023015704A1 (zh)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US18/437,261 US20240186940A1 (en) 2021-08-12 2024-02-09 Installation method and installation equipment for photovoltaic module in photovoltaic field area, and photovoltaic array

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN202110923427.9 2021-08-12
CN202110923427.9A CN113572409A (zh) 2021-08-12 2021-08-12 一种光伏场区光伏组件的安装方法、安装设备、光伏阵列

Related Child Applications (1)

Application Number Title Priority Date Filing Date
US18/437,261 Continuation US20240186940A1 (en) 2021-08-12 2024-02-09 Installation method and installation equipment for photovoltaic module in photovoltaic field area, and photovoltaic array

Publications (1)

Publication Number Publication Date
WO2023015704A1 true WO2023015704A1 (zh) 2023-02-16

Family

ID=78171370

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2021/122745 WO2023015704A1 (zh) 2021-08-12 2021-10-09 一种光伏场区光伏组件的安装方法、安装设备、光伏阵列

Country Status (3)

Country Link
US (1) US20240186940A1 (zh)
CN (1) CN113572409A (zh)
WO (1) WO2023015704A1 (zh)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114180406B (zh) * 2022-01-14 2023-10-17 通威新能源工程设计四川有限公司 一种光伏组件智能安装控制设备及其使用方法

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105207570A (zh) * 2015-09-09 2015-12-30 付佳临 架空线路式光伏发电装置及输配电系统
CN205693608U (zh) * 2016-06-15 2016-11-16 协鑫集成(上海)能源科技发展有限公司 光伏电池板安装装置及柔性光伏支架
CN207988375U (zh) * 2018-03-06 2018-10-19 中国电建集团吉林省电力勘测设计院有限公司 农业大棚光伏组件安装移动平台
CN211568245U (zh) * 2020-01-06 2020-09-25 协鑫集成科技股份有限公司 一种光伏双玻组件水面电站安装系统
JP2021083204A (ja) * 2019-11-18 2021-05-27 戸田建設株式会社 太陽光パネルの設置構造
CN215316780U (zh) * 2021-06-21 2021-12-28 苏州索芙兰光电科技有限公司 一种高效的光伏发电系统自动安装设备

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106712677B (zh) * 2017-01-23 2024-04-09 巨力新能源股份有限公司 可调倾角的光伏组件安装系统

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105207570A (zh) * 2015-09-09 2015-12-30 付佳临 架空线路式光伏发电装置及输配电系统
CN205693608U (zh) * 2016-06-15 2016-11-16 协鑫集成(上海)能源科技发展有限公司 光伏电池板安装装置及柔性光伏支架
CN207988375U (zh) * 2018-03-06 2018-10-19 中国电建集团吉林省电力勘测设计院有限公司 农业大棚光伏组件安装移动平台
JP2021083204A (ja) * 2019-11-18 2021-05-27 戸田建設株式会社 太陽光パネルの設置構造
CN211568245U (zh) * 2020-01-06 2020-09-25 协鑫集成科技股份有限公司 一种光伏双玻组件水面电站安装系统
CN215316780U (zh) * 2021-06-21 2021-12-28 苏州索芙兰光电科技有限公司 一种高效的光伏发电系统自动安装设备

Also Published As

Publication number Publication date
CN113572409A (zh) 2021-10-29
US20240186940A1 (en) 2024-06-06

Similar Documents

Publication Publication Date Title
US20240186940A1 (en) Installation method and installation equipment for photovoltaic module in photovoltaic field area, and photovoltaic array
US9708139B2 (en) Solar power plant construction method
US8657991B2 (en) Robotic solar panel string assembly process
US20120023726A1 (en) Method and apparatus providing simplified installation of a plurality of solar panels
US20110225825A1 (en) Systems and methods of installing photovoltaic modules
CN109975628A (zh) 一种自动匹配的配电自动化终端连续检测平台及方法
CN109590644B (zh) 工装铺设方法、装置以及串焊机
CN105613125A (zh) 一种光伏生态大棚及其支承架
CN111456247A (zh) 一种组装式轻质钢结构屋面
CN105613136A (zh) 光伏生态大棚的控制方法及控制装置
CN117464338A (zh) 光伏阵列的安装方法
CN215316780U (zh) 一种高效的光伏发电系统自动安装设备
CN102528882A (zh) 宠物屋屋体板自动生产线
CN202412402U (zh) 宠物屋屋体板自动生产线
US20180167021A1 (en) Structure and Support Member for Installation of Photovoltaic Arrays on Roofs with Tile
CN211028663U (zh) 焊接装置
CN110653531A (zh) 焊接装置及焊接方法
CN207988375U (zh) 农业大棚光伏组件安装移动平台
CN210854076U (zh) 一种用于圆柱形工件的自动上料机
CN221318073U (zh) 跳步送料装置及自动贴片设备
US8936425B2 (en) Ancillary apparatus and method for loading glass substrates into a bracket
CN207876577U (zh) 一种太阳能电池片标板的自动送校存储柜
CN220787191U (zh) 物料补充机构
CN220840087U (zh) 光伏板安装系统
CN213689656U (zh) 一种无转子硫变仪的进样装置

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 21953310

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 21953310

Country of ref document: EP

Kind code of ref document: A1