WO2023010628A1 - 可拆卸式鞋楦及其制备方法 - Google Patents

可拆卸式鞋楦及其制备方法 Download PDF

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Publication number
WO2023010628A1
WO2023010628A1 PCT/CN2021/114925 CN2021114925W WO2023010628A1 WO 2023010628 A1 WO2023010628 A1 WO 2023010628A1 CN 2021114925 W CN2021114925 W CN 2021114925W WO 2023010628 A1 WO2023010628 A1 WO 2023010628A1
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WO
WIPO (PCT)
Prior art keywords
heel
last
transition piece
shoe
forefoot
Prior art date
Application number
PCT/CN2021/114925
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English (en)
French (fr)
Inventor
斋藤胜雄
黄展宏
Original Assignee
富士優你科技有限公司
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Filing date
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Application filed by 富士優你科技有限公司 filed Critical 富士優你科技有限公司
Publication of WO2023010628A1 publication Critical patent/WO2023010628A1/zh

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Classifications

    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43DMACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
    • A43D3/00Lasts
    • A43D3/02Lasts for making or repairing shoes
    • A43D3/025Longitudinally expansible lasts
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43DMACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
    • A43D3/00Lasts
    • A43D3/02Lasts for making or repairing shoes
    • A43D3/027Lasts with exchangeable parts, e.g. for changing the form or for remodelling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C69/00Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
    • B29C69/001Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore a shaping technique combined with cutting, e.g. in parts or slices combined with rearranging and joining the cut parts

Definitions

  • the invention relates to the technical field of shoemaking, in particular to a detachable shoe last and a preparation method thereof.
  • Shoe last is the matrix of shoes and the forming mold of shoes.
  • the shoe last not only determines the shape and style of the shoe, but also determines whether the shoe fits and protects the foot.
  • the production of shoe lasts is made by mechanical processing, and the strength is stable and can be reused.
  • a specific shoe last is specified for a shoe size and shoe shape. The higher the accuracy and shape requirements of the last, the higher the processing accuracy and difficulty, the higher the cost, but the trend of people's aesthetics changes rapidly, and the replacement of shoe lasts is also very fast, which has resulted in the replacement of a large number of shoe lasts, cost Increase.
  • shoe lasts are made of plastic injection molding, and the recycling process is complicated and costly.
  • the whole shoe last will be divided into the forefoot and the heel by cutting.
  • the cutting surface will be uneven and the size will change, and only shoes with a fixed style and size can be made.
  • no secondary processing can be performed to change the size and style.
  • a detachable shoe last is provided, which not only meets the requirements of different shoe shapes and shoe sizes, but also saves costs and improves the utilization rate of the shoe last.
  • a detachable shoe last comprising a clamping part, a forefoot part, a heel part, a shoe upper transition piece, a connection assembly and a last shell; the lower end of the forefoot part and the lower end of the heel part are connected through the connection assembly form a last core; the upper end of the forefoot part and the upper end of the heel part form a V-shaped groove, and the clip is inserted into the V-shaped groove and locked with the forefoot part; the transition of the upper The part is connected with the front palm; the last shell wraps the front palm, the heel and the upper transition piece; the connection between the front palm and the heel is provided with a separator, so The separator protrudes from the junction and divides the last shell into two parts.
  • connection assembly includes an elastic member; a receiving groove is provided inside the forefoot part, and a receiving groove is also provided inside the heel part; one end of the elastic member is inserted into the the accommodating groove of the fore palm, and is fixedly connected with the fore palm by the bolt; the other end of the elastic member is inserted in the accommodating groove of the fore palm, and is connected with the heel by the Fixed connection.
  • the spacer includes a first spacer and a second spacer, and the upper part of the first spacer is clamped between the front palm and the clamping member; The lower part of the first separation sheet is clamped between the front palm portion and the heel portion; the second separation sheet is clamped between the heel portion and the clamping member.
  • the last core is a low-top last
  • the upper transition piece includes a shoe upper transition piece
  • the forefoot part is provided with a hook-shaped section at the instep position, and the forefoot part is in the
  • the hook-shaped section is provided with an insertion slot
  • the upper transition piece is provided with a snap-in block, and the snap-in block is inserted in the slot.
  • the last core is a high-top last
  • the upper transition piece includes a vamp transition piece and a heel transition piece
  • the vamp transition piece is detachably connected to the forefoot
  • the heel transition piece The transition piece is detachably connected to the heel portion.
  • a separation sheet is provided between the upper transition piece and the clamping piece; a separation piece is provided between the heel transition piece and the clamping piece.
  • the forefoot part is provided with a hook-shaped section at the instep position, the forefoot part is provided with an insertion groove on the hook-shaped section, and the shoe transition piece is provided with a snap-in block , the clamping block is inserted into the insertion groove; the top end of the vamp transition piece is bent into a clamping part, and the lower end surface of the clamping part is stacked on the upper end surface of the forefoot part.
  • the upper end surface of the heel portion is provided with a card slot
  • the heel transition piece is provided with a protrusion, and the protrusion is inserted into the card slot.
  • a method for preparing the above-mentioned detachable shoe last is also provided, and the method is simple to operate and lower in cost.
  • a method for preparing a detachable shoe last comprising the following steps: preparing a last core: heating aluminum or an aluminum alloy to form molten aluminum, then pouring the molten aluminum into an inner core mold of a die-casting machine, and cooling the molten aluminum in the After the mold is solidified, the mold is released to obtain the forefoot, heel and upper transition piece respectively; assembly: assemble the upper transition piece with the forefoot and heel; then sandwich the separator between the forefoot and the heel, And connect the forefoot part and the heel part through the connecting component; insert the clamping part in the V-shaped groove between the forefoot part and the heel part, and lock the forefoot part through bolts to obtain the last core; Injection molding: adding plastic materials to the injection molding machine for heating and dissolving, putting the last core into the mold of the injection molding machine for injection molding; cooling and shaping: cooling the mold after injection molding, so that the plastic in the mold is shaped, and the shaped shoe last After demoulding, carry out secondary cooling to
  • the spacer clip is placed in the V-shaped groove to separate the clip from the forefoot and heel.
  • the shoe last is divided into four parts: the front palm, the heel, the upper transition piece and the last shell; the upper transition piece is detachably connected to the front palm, and the shoe shape of the shoe last can be changed by replacing the upper transition piece;
  • the last shell wraps the forefoot, heel and upper transition piece, and the size of the shoe last is changed through the shape of the last shell, which not only meets the needs of different shoe shapes and shoe sizes, but also saves costs and improves the efficiency of the shoe last. utilization rate.
  • the separator between the forefoot and the heel to facilitate the separation of the last shell in the subsequent cutting process.
  • the section can be separated by the separator, and the cut surface is complete, improving the integrity of the shape and size of the shoe last. , so that the shoes made are more comfortable and fit the shape of the feet.
  • Fig. 1 is a three-dimensional schematic diagram of a detachable shoe last in the first embodiment.
  • Fig. 2 is a schematic cross-sectional view of the detachable shoe last in Fig. 1 cut along the bolt.
  • Fig. 3 is a schematic cross-sectional view of the detachable shoe last in Fig. 1 cut along the elastic member.
  • Fig. 4 is an exploded schematic view of the detachable shoe last in Fig. 1 .
  • Fig. 5 is an exploded schematic diagram of another angle of the detachable shoe last in Fig. 4 .
  • Fig. 6 is a schematic cross-sectional view of the detachable shoe last along the bolt of the second embodiment.
  • Fig. 7 is an exploded schematic view of the detachable shoe last in Fig. 6 .
  • Fig. 8 is an exploded schematic diagram of another angle of the detachable shoe last in Fig. 7 .
  • FIG. 1 to FIG. 5 are detachable shoe lasts according to the first embodiment of the present invention, which are high-top shoe lasts.
  • the shoe last is divided into three parts: the last core (including the forefoot and the heel), the upper transition piece and the last shell.
  • the upper transition piece and the last core are detachably connected, and the shoe shape of the shoe last can be changed by replacing the upper transition piece. ; Change the size of the shoe last through the last shell, which not only meets the needs of different shoe shapes and shoe sizes, but also saves costs and improves the utilization rate of the shoe last.
  • the detachable shoe last 100 of the first embodiment of the present invention includes a forefoot portion 10 , a heel portion 20 , a vamp transition piece 30 , a heel transition piece 40 , and a last shell. 50.
  • the forefoot portion 10, the heel portion 20, the upper transition piece 30 and the heel transition piece 40 are all made of metal, specifically aluminum or aluminum alloy; the forefoot portion 10, the heel portion 20, the shoes The surface transition piece 30 and the heel transition piece 40 are combined to form a metal last core.
  • the last shell 50 is made of plastic. By designing the shoe last into a composite structure with inner and outer layers, and by wrapping the plastic last shell 50 on the metal last core, the metal last core is not easily damaged and can be used repeatedly.
  • the plastic last shell 50 can be processed into shoe lasts of different sizes, and the metal last core can also be detached by hot melting, which has low utilization cost and simple steps.
  • the front palm part 10 is provided with a thread groove 11, and the bolt 90 is threadedly connected with the thread groove 11, and then the clamping part 80 and the front palm part 10 are locked; in addition, the clamping part 80 is provided with a shaft on the top surface.
  • the hole 81 is provided with a dovetail groove 82 on the side. The machine equipment fixes the clamping piece 80 through the dovetail groove 82 or the shaft hole 81, thereby realizing the fixing of the shoe last. Since the clamping piece 80 is installed on the metal last core instead of the plastic last shell 50, this indirect The clamping method can reduce the damage to the shoe last during the moving or clamping process.
  • connection assembly 70 includes two elastic pieces 71 and two bolts 72, the two elastic pieces 71 are arranged in parallel;
  • the inside of the part 20 is also provided with two independent accommodation grooves (not marked), which are four accommodation grooves in total; one end of the elastic member 71 is inserted in the accommodation groove of the front palm part 10, and is connected with the latch 72
  • the front palm part 10 is fixedly connected; the other end of the elastic member 71 is inserted into the accommodation groove of the front palm part 10 , and is fixedly connected with the heel part 20 through the latch 72 .
  • the elastic member 71 is bent into a hook shape, which provides damping for the sliding and closing of the front palm part 10 and the heel part 20 .
  • the top end of the upper transition piece 30 is bent into a clipping portion 32 , and the lower end surface of the clipping portion 32 is stacked on the upper end surface of the forefoot portion 10 ; the heel transition piece 40 is inserted on the top of the heel portion 20 End face; the upper end of the front palm portion 10 is provided with a first cut surface (not marked), the upper end of the heel portion 20 is provided with a second cut surface (not marked), and the first cut surface and the second cut surface form a V-shaped groove;
  • the connecting portion 32 is provided with a third cut surface (not marked), and the inclination angle of the third cut surface is the same as that of the first cut surface; the heel transition piece 40 is provided with a fourth cut surface (not marked), and the inclination angle of the fourth cut surface The angle is the same as the slope angle of the second cut plane.
  • the heel part 20 is provided with a third card slot 22 on its upper surface, and the heel transition piece 40 is provided with a third protrusion 40 , and the third protrusion 40 is inserted into the third card slot 22 .
  • the separator 60 includes a first separator 61 , a second separator 62 and a third separator 63 .
  • the lower part of the first separation sheet 61 is clamped between the front palm part 10 and the heel part 20; the upper part of the first separation sheet 61 is closely attached to the first cut surface.
  • the front palm portion 10 is provided with first projections 12 on both sides of the thread groove 11 on the first cut plane; the first separator 61 is provided with a perforation 64 that can pass through the two first projections 12; The separator 61 is engaged with the first protrusion 12 through the perforation 64; the front palm portion 10 is provided with a first draw-in groove 13 on its upper end surface, and the top end of the first separator 61 is bent into a hook 65, and the hook 65 is connected to the second A card slot 13 is card-connected.
  • the upper part of the second separator 62 is closely attached to the fourth cut surface; the lower part of the second separator 62 is closely attached to the second cut surface.
  • the heel portion 20 is provided with a first insertion slot 21 along the second section from its upper end surface; the upper end surface of the heel transition piece 40 is provided with a third insertion slot 41 along the fourth section; the second separator 62 is provided with The first locking block 66 ; the first locking block 66 is inserted into the first insertion slot 21 and the third insertion slot 41 .
  • the forefoot part 10 is provided with a hook-shaped section (not shown) at the instep position, the forefoot part 10 is provided with a second insertion groove 14 along the hook-shaped section from the upper end surface, and the vamp transition piece 30 is provided with a second clip joint. Block 31 , the second clamping block 31 is inserted into the second slot 14 .
  • the third separator 63 is in close contact with the third cut surface. Specifically: the third separator 63 is provided with a second protrusion 67; the engaging portion 32 of the upper transition piece 30 is provided with a second engagement groove 33 on the third cut surface; the second protrusion 67 is inserted into the second engagement groove 33.
  • the outer surfaces of the first separator 61, the second separator 62 and the third separator 63 are all coated with a non-stick layer (not shown in the figure), which facilitates the separation of the plastic last shell 50 in the subsequent cutting process.
  • the section can be separated by the separator 60, and the section is complete, which improves the integrity of the shape and size of the shoe last, and makes the manufactured shoe more comfortable and fit the shape of the foot.
  • the non-stick layer is a Teflon layer.
  • the separation can also be realized by increasing the number of separators 60, specifically, at least two separators 60 are stacked between the front palm 10 and the heel 20, between the front palm 10 and the clamping member 80, Between the heel portion 20 and the clamping piece 80 , between the upper transition piece 30 and the clamping piece 80 , between the heel transition piece 40 and the clamping piece 80 .
  • the preparation method of the detachable shoe last in this embodiment includes seven steps of preparing the last core, non-glue treatment, assembly of the upper transition piece, assembly of the clamping piece, injection molding, cooling and shaping, and finishing.
  • the steps of preparing the last core are as follows: heating aluminum or aluminum alloy to 650-700 degrees to melt the aluminum liquid, then pouring the aluminum liquid into the inner core mold of the die-casting machine, and cooling the aluminum liquid After the mold is solidified for 60 seconds, the mold is ejected to obtain a front palm portion, a heel portion, a vamp transition piece and a heel transition piece.
  • the step of non-adhesive treatment is: coating Teflon on the outer surfaces of the first separator, the second separator and the third separator.
  • the steps of assembling the upper transition piece are as follows: connect the upper transition piece with the forefoot, then connect the heel transition piece with the heel; finally clamp the first separator between the front palm and the heel between the parts, and connect the forefoot part and the heel part through the connecting component.
  • the steps of assembling the clip are: inserting the second separator with the heel and the heel transition piece, and then connecting the third separator with the upper transition piece; inserting the clip into the In the V-shaped groove between the forefoot and the heel, the clamping part is locked with the forefoot by bolts to obtain a last core.
  • the steps of injection molding are as follows: first, start the injection molding machine to preheat, add the plastic material PE into the injection molding machine and heat and dissolve for 2 hours; put the last core into the mold of the injection molding machine, when the temperature of the die head reaches 180 degrees ⁇ 200 degrees, for injection packaging.
  • the step of cooling and shaping is as follows: cooling the injection-molded mold with cold water for 2 minutes, so that the plastic in the mold is shaped, and after the shaped shoe last is demoulded, put it into cold water or warm water for secondary cooling. Obtain the shoe last rough embryo.
  • the step of finishing is: install the rough shoe last on the lasting machine through the clamping parts, cut and finish the plastic on the outer surface of the rough shoe last, and the rough shoe last is exposed after cutting. separator, you can get a detachable shoe last.
  • FIG. 6 and FIG. 8 show a detachable shoe last 100a according to a second embodiment of the present invention, and the shoe last 100a is a low-top shoe last.
  • the shoe last 100a comprises a front palm part 10a, a rear heel part 20a, a vamp transition piece 30a, a last shell 50a, a separator 60a, a connecting assembly 70a and a clamping part 80a; the lower end of the front palm part 10a and the lower end of the rear heel part 20a are connected by The assembly 70a is connected; the upper end of the forefoot portion 10a and the upper end of the heel portion 20a form a V-shaped groove (not marked), and the clip 80a is inserted into the V-shaped groove and locked with the forefoot portion 10a; the vamp transition piece 30a Connected with the front palm part 10a; the separator 60a is between the front palm part 10a, the heel part 20a and the clamping piece 80a; the last shell 50a wraps the front palm part 10
  • the upper transition piece of this embodiment only has the upper transition piece 30a, and the upper end surface of the upper transition piece 30a is flush with the upper end surface of the forefoot portion 10a.
  • the front palm portion 10a, the heel portion 20a, and the upper transition piece 30a are all made of metal, specifically aluminum or aluminum alloy; the front palm portion 10a, the heel portion 20a, and the upper transition piece The pieces 30a combine to form a metal core.
  • the last shell 50a is made of plastic, and the outer surface of the separator 60a is coated with a non-stick layer (not shown in the figure) to separate the last shell 50a.
  • connection assembly 70a in this embodiment, the structure of the clip 80a and its connection method are also the same as those of the first embodiment.
  • the connection assembly 70a includes an elastic member 71a and a latch 72a; the front palm portion 10a is provided with a threaded groove 11a, the bolt 90a is threadedly connected with the thread groove 11a, the clamping member 80a has a shaft hole 81a on the top surface, and a dovetail groove 82a on the side, which will not be repeated here.
  • the upper end of the front palm portion 10a is provided with a first cut surface (not marked), and the upper end of the heel portion 20a is provided with a second cut surface (not marked), the first cut surface and the second cut surface form a V
  • the groove; the separator 60a includes a first separator 61a and a second separator 62a.
  • the lower part of the first separation sheet 61a is clamped between the front palm part 10a and the heel part 20a; the upper part of the first separation sheet 61a is disposed between the front palm part 10a and the clamping part 80a.
  • the front palm portion 10a is provided with a first projection 12a on the first cut plane
  • the first separation sheet 61a is provided with a perforation 64a that can pass through the first projection 12a, and the first separation sheet 61a passes through the perforation 64a with the first projection 64a.
  • the first protruding block 12a engages; the front palm portion 10a has a first engaging groove 13a on its upper surface, and the top end of the first separator 61a is bent into a hook portion 65a, and the hook portion 65a engages with the first engaging groove 13a.
  • the second spacer 62a is disposed between the heel portion 20a and the clip 80a.
  • the heel portion 20a is provided with a first insertion slot 21a along the second cut surface from its upper end surface
  • the second separator 62a is provided with a first engagement block 66a, and the first engagement block 66a is inserted into the first insertion slot. Inside the groove 21a.
  • the forefoot part 10a is provided with a hook-shaped section (not marked) at its instep position, the forefoot part 10a is provided with a second insertion groove 14a along the hook-shaped section from the upper end surface, and the vamp transition piece 30a is provided with a second The locking block 31a, the second locking block 31a is inserted into the second insertion slot 14a.
  • the preparation method of the detachable shoe last in this embodiment includes seven steps of preparing the last core, non-glue treatment, assembly of the upper transition piece, assembly of the clamping piece, injection molding, cooling and shaping, and finishing.
  • the steps of preparing the last core are as follows: heating aluminum or aluminum alloy to 650-700 degrees to melt the aluminum liquid, then pouring the aluminum liquid into the inner core mold of the die-casting machine, and cooling the aluminum liquid After the mold is solidified for 60 seconds, the mold is released to obtain the forefoot portion, the heel portion and the shoe upper transition piece.
  • the step of non-adhesive treatment is: coating Teflon on the outer surfaces of the first separator and the second separator.
  • the steps of assembling the upper transition piece are as follows: connecting the upper transition piece and the forefoot part; then clamping the first separator between the forefoot part and the heel part; The part and the heel part are connected together.
  • the steps of assembling the clip are: inserting the second separator and the heel; then inserting the clip into the V-shaped groove between the front palm and the heel; The bolts are locked with the front palm to obtain the last core.
  • the steps of injection molding are as follows: first, start the injection molding machine to preheat, add the plastic material PE into the injection molding machine and heat and dissolve for 2 hours; put the last core into the mold of the injection molding machine, when the temperature of the die head reaches 180 degrees ⁇ 200 degrees, for injection packaging.
  • the step of cooling and shaping is as follows: cooling the injection-molded mold with cold water for 2 minutes, so that the plastic in the mold is shaped, and after the shaped shoe last is demoulded, put it into cold water or warm water for secondary cooling. Obtain the shoe last rough embryo.
  • the step of finishing is: install the rough shoe last on the lasting machine through the clamping parts, cut and finish the plastic on the outer surface of the rough shoe last, and the rough shoe last is exposed after cutting. separator, you can get a detachable shoe last.
  • the bolts are screwed to the front palm after passing through the clamping member.
  • the fasteners can also be replaced by screws or rivets.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

一种可拆卸式鞋楦及其制备方法,可拆卸式鞋楦包括夹持件、前掌部、后跟部、鞋帮过渡件、连接组件及楦壳;前掌部的下端和后跟部的下端通过连接组件连接形成楦芯;前掌部的上端和后跟部的上端形成V型槽,夹持件插设于V型槽并与前掌部锁紧;鞋帮过渡件与前掌部连接;楦壳包裹住前掌部、后跟部及鞋帮过渡件;前掌部和后跟部的连接处设有分隔片,分隔片从连接处伸出并将楦壳分割成两部分。制备该可拆卸式鞋楦的方法包括制备楦芯、装配、注塑、冷却定型、精加工这五个步骤。

Description

可拆卸式鞋楦及其制备方法
相关申请的交叉引用。
本申请要求于2021 年8月6日提交中国专利局、申请号为“202110900807.0”、发明名称为“可拆卸式鞋楦及其制备方法”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
技术领域
本发明涉及制鞋技术领域,特别是涉及可拆卸式鞋楦及其制备方法。
背景技术
鞋楦是鞋的母体,是鞋的成型模具。鞋楦不仅决定鞋造型和式样,更决定着鞋是否合脚,能否起到保护脚的作用。目前鞋楦的制作通过机械加工而成,强度稳定可重复使用,但是目前针对一个鞋码和鞋型指定特定的鞋楦,鞋楦的精度要求高,对鞋型要求越高的产品,对鞋楦的精度和外形要求越高,加工的精度和难道越高,成本越高,但是人们审美的趋势变化很块,鞋楦更新换代也很快,这就造成了大量鞋楦的更新换代,成本增加。
技术问题
大部分鞋楦都是由塑料注塑而成,要回收利用的过程复杂,且成本代价高。鞋楦在注塑过程中,会通过切割方式将整只鞋楦分割成前掌和后跟,在分割时会出现切割面不平整和尺寸有变化及只能制作固定款式和尺寸的鞋,鞋楦一旦切割后不能再进行二次加工更改尺寸和样式。
技术解决方案
根据本申请的各种实施例,提供一种可拆卸式鞋楦,既满足不同鞋型和鞋码的需求,同时节约了成本和提高鞋楦的利用率。
一种可拆卸式鞋楦,包括夹持件、前掌部、后跟部、鞋帮过渡件、连接组件及楦壳;所述前掌部的下端和所述后跟部的下端通过所述连接组件连接形成楦芯;所述前掌部的上端和所述后跟部的上端形成V型槽,所述夹持件插设于所述V型槽并与所述前掌部锁紧;所述鞋帮过渡件与所述前掌部连接;所述楦壳包裹住所述前掌部、所述后跟部及所述鞋帮过渡件;所述前掌部和所述后跟部的连接处设有分隔片,所述分隔片从连接处伸出并将所述楦壳分割成两部分。
在其中一个实施例中,所述连接组件包括弹性件;所述前掌部内部设有容置槽,所述后跟部的内部也设有容置槽;所述弹性件的一端插设在所述前掌部的容置槽,并通过插销与所述前掌部固定连接;所述弹性件的另一端插设在所述前掌部的容置槽内,并通过插销与所述后跟部固定连接。
在其中一个实施例中,所述分隔片包括第一分隔片和第二分隔片,所述第一分隔片的上部分夹持在所述前掌部与所述夹持件之间;所述第一分隔片的下部分夹持在所述前掌部与所述后跟部之间;所述第二分隔片夹持在所述后跟部与所述夹持件之间。
在其中一个实施例中,所述楦芯为低帮楦,所述鞋帮过渡件包括鞋面过渡件,所述前掌部在其脚面位置设有勾形断面,所述前掌部在所述勾形断面开设有插接槽,所述鞋面过渡件设有卡接块,所述卡接块插设于所述插接槽。
在其中一个实施例中,所述楦芯为高帮楦,所述鞋帮过渡件包括鞋面过渡件和后跟过渡件,所述鞋面过渡件与所述前掌部可拆卸连接,所述后跟过渡件与所述后跟部可拆卸连接。
在其中一个实施例中,所述鞋面过渡件与所述夹持件之间设有分隔片;所述后跟过渡件与所述夹持件之间设有分隔片。
在其中一个实施例中,所述前掌部在其脚面位置设有勾形断面,所述前掌部在所述勾形断面开设有插接槽,所述鞋面过渡件设有卡接块,所述卡接块插设于所述插接槽;所述鞋面过渡件的顶端弯曲成卡接部,所述卡接部的下端面叠放于所述前掌部的上端面。
在其中一个实施例中,所述后跟部的上端面设有卡槽,所述后跟过渡件设有凸块,所述凸块插设于所述卡槽。
根据本申请的各种实施例,还提供上述可拆卸式鞋楦的制备方法,该制备方法操作简单,成本更低。
一种可拆卸式鞋楦的制备方法,包括以下步骤:制备楦芯:将铝或铝合金加热融成铝液,再将铝液倒入压铸机的内芯模具,通过水冷模式将铝液在模具凝固后出模,分别得到前掌部、后跟部及鞋帮过渡件;装配:将鞋帮过渡件与前掌部、后跟部进行组装;再将分隔片夹在前掌部和后跟部之间,并通过连接组件将前掌部和后跟部连接在一起;将夹持件插设在前掌部和后跟部之间的V型槽中,并通过螺栓与前掌部锁紧,得到楦芯;注塑:将塑胶材料加入注塑机进行加热溶解,将楦芯放入到注塑机的模具中进行注塑包裹;冷却定型:对注塑完成的模具进行冷却,使得模具内的塑料定型,定型后的鞋楦脱模后进行二次冷却,得到鞋楦粗胚;精加工:通过夹持件将鞋楦粗胚装设在刻楦机上,对鞋楦粗胚外表面的塑胶进行切削精加工,切削后的鞋楦粗胚露出分隔片,即可得到可拆卸式鞋楦。
在其中一个实施例中,在将夹持件进行装配前,将分隔片夹放置在V型槽中,将夹持件与前掌部及后跟部分隔开。
有益效果
本申请通过鞋楦拆分为前掌部、后跟部、鞋帮过渡件及楦壳这四部分;鞋帮过渡件与前掌部可拆卸连接,通过鞋帮过渡件的更换来改变鞋楦的鞋型;而楦壳包裹住前掌部、后跟部及鞋帮过渡件,通过楦壳的外形来改变鞋楦的码数,这样既满足不同鞋型和鞋码的需求,同时节约了成本和提高鞋楦的利用率。
其次,在前掌部和后跟部之间设有分隔片,方便在后续切削加工过程中对楦壳进行分离,其断面可通过分隔片进行分离,切面完整,提高鞋楦外形及尺寸的完整性,使制作出来的鞋更舒适、更贴合脚型。
另外,在前掌部和后跟部之间设有夹持件,通过夹持件可以将鞋楦更好地固定在器械上,由于夹持件并非安装在塑料楦壳上,不会对鞋楦的外形造成损坏。
最后,本申请的可拆卸式鞋楦的制备方法工序不复杂,操作简单,且成本较低。
附图说明
为了更好地描述和说明这里公开的那些发明的实施例和/或示例,可以参考一幅或多幅附图。用于描述附图的附加细节或示例不应当被认为是对所公开的发明、目前描述的实施例和/或示例以及目前理解的这些发明的最佳模式中的任何一者的范围的限制。
图1为第一实施例的可拆卸式鞋楦的立体示意图。
图2为图1中的可拆卸式鞋楦沿螺栓剖开的剖面示意图。
图3为图1中的可拆卸式鞋楦沿弹性件剖开的剖面示意图。
图4为图1中的可拆卸式鞋楦的爆炸示意图。
图5为图4中的可拆卸式鞋楦的另一角度的爆炸示意图。
图6为第二实施例的可拆卸式鞋楦沿螺栓剖开的剖面示意图。
图7为图6中的可拆卸式鞋楦的爆炸示意图。
图8为图7中的可拆卸式鞋楦的另一角度的爆炸示意图。
本发明的实施方式
为了便于理解本发明,下面将对本发明进行更全面的描述。但是,本发明可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对本发明的公开内容的理解更加透彻全面。
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明。
请参考图1至图5,为本发明的第一实施例的可拆卸式鞋楦,为高帮鞋鞋楦。通过鞋楦拆分为楦芯(包括前掌部和后跟部)、鞋帮过渡件和楦壳这三部分,鞋帮过渡件与楦芯可拆卸连接,通过更换鞋帮过渡件来改变鞋楦的鞋型;通过楦壳来改变鞋楦的码数,这样既满足不同鞋型和鞋码的需求,同时节约了成本和提高鞋楦的利用率。
具体地,如图1至图5所示,本发明的第一实施例的可拆卸式鞋楦100,包括前掌部10、后跟部20、鞋面过渡件30、后跟过渡件40、楦壳50、分隔片60、连接组件70及夹持件80;前掌部10的下端和后跟部20的下端通过连接组件70连接;前掌部10的上端和后跟部20的上端形成V型槽(未标出),夹持件80插设于V型槽并与前掌部10锁紧;鞋面过渡件30与前掌部10连接;后跟过渡件40与后跟部20连接;分隔片60设置在前掌部10、后跟部20及夹持件80三者之间;楦壳50包裹住前掌部10、后跟部20、鞋面过渡件30及后跟过渡件40;分隔片60将楦壳50分割成若干个部分。
在本实施例中,前掌部10、后跟部20、鞋面过渡件30及后跟过渡件40均由金属制成,具体为铝或铝合金制成;前掌部10、后跟部20、鞋面过渡件30及后跟过渡件40组合形成金属楦芯。而楦壳50由塑料制成。通过将鞋楦设计成内外两层的复合式结构,通过在金属楦芯外包塑料楦壳50,金属楦芯不易损坏,可以反复利用。而塑料楦壳50可加工成不同尺寸的鞋楦,也可以通过热熔方式拆离金属楦芯,其利用成本低,步骤简单。
在本实施例中,前掌部10设有螺纹槽11,螺栓90与螺纹槽11螺纹连接,进而将夹持件80与前掌部10锁紧;另外夹持件80在顶面开设有轴孔81,侧面设有燕尾槽82。机器设备通过该燕尾槽82或轴孔81对夹持件80进行固定,进而实现了鞋楦的固定,由于夹持件80是安装在金属楦芯上,而非塑料楦壳50,这种间接夹持方式可以减少移动或夹持过程中对鞋楦带来的损害。
如图2所示,连接组件70包括两个弹性件71和两个插销72,两个弹性件71平行设置;前掌部10的内部设有两个独立容置槽(未标出),后跟部20的内部也设有两个独立容置槽(未标出),共合计为四个容置槽;弹性件71的一端插设在前掌部10的容置槽,并通过插销72与前掌部10固定连接;弹性件71的另一端插设在前掌部10的容置槽内,并通过插销72与后跟部20固定连接。弹性件71弯曲成钩状,为供前掌部10和后跟部20提滑动、合拢的阻尼。
如图3所示,鞋面过渡件30的顶端弯曲成卡接部32,卡接部32的下端面叠放于前掌部10的上端面;后跟过渡件40插设于后跟部20的上端面;前掌部10的上端设有第一切面(未标出),后跟部20的上端设有第二切面(未标出),第一切面与第二切面形成V型槽;卡接部32设有第三切面(未标出),第三切面的倾斜角度与第一切面的倾斜角度相同;后跟过渡件40设有第四切面(未标出),第四切面的倾斜角度与第二切面的倾斜角度相同。
后跟部20在其上端面设有第三卡槽22,后跟过渡件40设有第三凸块40,第三凸块40插设于第三卡槽22。
在本实施例中,分隔片60包括第一分隔片61、第二分隔片62及第三分隔片63。
第一分隔片61的下部分夹持在前掌部10与后跟部20之间;第一分隔片61的上部分与第一切面贴紧。具体为:前掌部10在第一切面的螺纹槽11两侧设有第一凸块12;第一分隔片61设有可供两个第一凸块12穿过的穿孔64;第一分隔片61通过该穿孔64与第一凸块12卡接;前掌部10在其上端面设有第一卡槽13,第一分隔片61的顶端弯曲成钩部65,钩部65与第一卡槽13卡接。
第二分隔片62的上部分与第四切面贴紧;第二分隔片62的下部分与第二切面贴紧。具体为:后跟部20自其上端面沿第二切面开设有第一插接槽21;后跟过渡件40其上端面沿第四切面开设有第三插接槽41;第二分隔片62设有第一卡接块66;第一卡接块66插设于第一插接槽21和第三插接槽41内。
前掌部10在其脚面位置设有勾形断面(未标出),前掌部10自上端面沿勾形断面开设有第二插接槽14,鞋面过渡件30设有第二卡接块31,第二卡接块31插设于第二插接槽14。
第三分隔片63与第三切面贴紧。具体为:第三分隔片63设有第二凸块67;鞋面过渡件30的卡接部32在第三切面设有第二卡槽33;第二凸块67插设于第二卡槽33。
第一分隔片61、第二分隔片62及第三分隔片63的外表面均涂覆有不沾层(图未示),这样方便在后续切削加工过程中对塑料楦壳50进行分离,其断面可通过分隔片60进行分离,切面完整,提高鞋楦外形及尺寸的完整性,使制作出来的鞋更舒适、更贴合脚型。在本实施例中,该不沾层为特氟龙层。
当然也可以通过增加分隔片60的数量来实现分离,具体表现为至少两个分隔片60叠放设置在前掌部10和后跟部20之间、前掌部10与夹持件80之间、后跟部20与夹持件80之间、鞋面过渡件30与夹持件80之间、后跟过渡件40与夹持件80之间。
本实施例的可拆卸式鞋楦的制备方法,包括制备楦芯、不粘胶处理、鞋帮过渡件装配、夹持件装配、注塑、冷却定型、精加工这七个步骤。
在本实施例中,制备楦芯的步骤为:将铝或铝合金加热到650度~700度,融成铝液,再将铝液倒入压铸机的内芯模具,通过水冷模式将铝液在模具凝固60秒后出模,得到前掌部、后跟部、鞋面过渡件及后跟过渡件。
在本实施例中,不粘胶处理的步骤为:在第一分隔片、第二分隔片及第三分隔片的外表面涂覆特氟龙。
在本实施例中,鞋帮过渡件装配的步骤为:将鞋面过渡件和前掌部进行连接,再将后跟过渡件和后跟部进行连接;最后将第一分隔片夹在前掌部和后跟部之间,并通过连接组件将前掌部和后跟部连接在一起。
在本实施例中,夹持件装配的步骤为:将第二分隔片与后跟部及后跟过渡件进行插接,再将第三分隔片与鞋面过渡件进行连接;将夹持件插设在前掌部和后跟部之间的V型槽中,通过螺栓将夹持件与前掌部锁紧,得到楦芯。
在本实施例中,注塑的步骤为:首先将注塑机进行开机预热,将塑胶材料PE加入注塑机进行加热溶解2小时;将楦芯放入到注塑机的模具中,当模头温度达到180度~200度,进行注塑包裹。
在本实施例中,冷却定型的步骤为:对注塑完成的模具进行2分钟的冷水冷却,使得模具内的塑料定型,定型后的鞋楦脱模后放入冷水或温水中进行二次冷却,得到鞋楦粗胚。
在本实施例中,精加工的步骤为:通过夹持件将鞋楦粗胚装设在刻楦机上,对鞋楦粗胚外表面的塑胶进行切削精加工,切削后的鞋楦粗胚露出分隔片,即可得到可拆卸式鞋楦。
请参阅图6及图8所示,为本发明的第二实施例的可拆卸式鞋楦100a,该鞋楦100a为低帮鞋鞋楦。鞋楦100a包括前掌部10a、后跟部20a、鞋面过渡件30a、楦壳50a、分隔片60a、连接组件70a及夹持件80a;前掌部10a的下端和后跟部20a的下端通过连接组件70a连接;前掌部10a的上端和后跟部20a的上端形成V型槽(未标出),夹持件80a插设于V型槽并与前掌部10a锁紧;鞋面过渡件30a与前掌部10a连接;分隔片60a在前掌部10a、后跟部20a及夹持件80a三者之间;楦壳50a包裹住前掌部10a、后跟部20a及鞋面过渡件30a;分隔片60a将楦壳50a分割成若干个部分。
与第一实施例不同的是,本实施例的鞋帮过渡件只有鞋面过渡件30a,且鞋面过渡件30a的上端面与前掌部10a的上端面齐平。
同样地,在本实施例中,前掌部10a、后跟部20a及鞋面过渡件30a均由金属制成,具体为铝或铝合金制成;前掌部10a、后跟部20a及鞋面过渡件30a组合形成金属楦芯。楦壳50a由塑料制成,通过分隔片60a的外表面涂覆有不沾层(图未示),将楦壳50a分离开。
另外,本实施例中的连接组件70a的结构、夹持件80a的结构及其连接方式也与第一实施例相同,连接组件70a包括弹性件71a和插销72a;前掌部10a设有螺纹槽11a,螺栓90a与螺纹槽11a螺纹连接,夹持件80a在顶面开设有轴孔81a,侧面设有燕尾槽82a,具体在此不再赘述。
如图6所示,前掌部10a的上端设有第一切面(未标出),后跟部20a的上端设有第二切面(未标出),第一切面与第二切面形成V型槽;分隔片60a包括第一分隔片61a和第二分隔片62a。
第一分隔片61a的下部分夹持在前掌部10a与后跟部20a之间;第一分隔片61a的上部分设置在前掌部10a与夹持件80a之间。具体为:前掌部10a在第一切面设有第一凸块12a,第一分隔片61a设有可供第一凸块12a穿过的穿孔64a,第一分隔片61a通过该穿孔64a与第一凸块12a卡接;前掌部10a在其上端面设有第一卡槽13a,第一分隔片61a的顶端弯曲成钩部65a,钩部65a与第一卡槽13a卡接。
第二分隔片62a设置在后跟部20a与夹持件80a之间。具体为:后跟部20a自其上端面沿第二切面开设有第一插接槽21a,第二分隔片62a设有第一卡接块66a,第一卡接块66a插设于第一插接槽21a内。
另外,前掌部10a在其脚面位置设有勾形断面(未标出),前掌部10a自上端面沿勾形断面开设有第二插接槽14a,鞋面过渡件30a设有第二卡接块31a,第二卡接块31a插设于第二插接槽14a。
本实施例的可拆卸式鞋楦的制备方法,包括制备楦芯、不粘胶处理、鞋帮过渡件装配、夹持件装配、注塑、冷却定型、精加工这七个步骤。
在本实施例中,制备楦芯的步骤为:将铝或铝合金加热到650度~700度,融成铝液,再将铝液倒入压铸机的内芯模具,通过水冷模式将铝液在模具凝固60秒后出模,得到前掌部、后跟部及鞋面过渡件。
在本实施例中,不粘胶处理的步骤为:在第一分隔片及第二分隔片的外表面涂覆特氟龙。
在本实施例中,鞋帮过渡件装配的步骤为:将鞋面过渡件和前掌部进行连接;再将第一分隔片夹在前掌部和后跟部之间;最后通过连接组件将前掌部和后跟部连接在一起。
在本实施例中,夹持件装配的步骤为:将第二分隔片与后跟部进行插接;再将夹持件插设在前掌部和后跟部之间的V型槽中;最后通过螺栓与前掌部锁紧,得到楦芯。
在本实施例中,注塑的步骤为:首先将注塑机进行开机预热,将塑胶材料PE加入注塑机进行加热溶解2小时;将楦芯放入到注塑机的模具中,当模头温度达到180度~200度,进行注塑包裹。
在本实施例中,冷却定型的步骤为:对注塑完成的模具进行2分钟的冷水冷却,使得模具内的塑料定型,定型后的鞋楦脱模后放入冷水或温水中进行二次冷却,得到鞋楦粗胚。
在本实施例中,精加工的步骤为:通过夹持件将鞋楦粗胚装设在刻楦机上,对鞋楦粗胚外表面的塑胶进行切削精加工,切削后的鞋楦粗胚露出分隔片,即可得到可拆卸式鞋楦。
在以上实施例中,作为连接紧固作用的螺栓,螺栓穿过夹持件后与前掌部螺纹连接。当然,紧固件也可以通过螺钉或铆钉代替。
以上所述实施例仅表达了本发明的一种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。

Claims (10)

  1. 一种可拆卸式鞋楦,包括夹持件、前掌部、后跟部、鞋帮过渡件、连接组件及楦壳;所述前掌部的下端和所述后跟部的下端通过所述连接组件连接形成楦芯;所述前掌部的上端和所述后跟部的上端形成V型槽,所述夹持件插设于所述V型槽并与所述前掌部锁紧;所述鞋帮过渡件与所述前掌部连接;所述楦壳包裹住所述前掌部、所述后跟部及所述鞋帮过渡件;所述前掌部和所述后跟部的连接处设有分隔片,所述分隔片从连接处伸出并将所述楦壳分割成两部分。
  2. 根据权利要求1所述的可拆卸式鞋楦,所述连接组件包括弹性件;所述前掌部内部设有容置槽,所述后跟部的内部也设有容置槽;所述弹性件的一端插设在所述前掌部的容置槽,并通过插销与所述前掌部固定连接;所述弹性件的另一端插设在所述前掌部的容置槽内,并通过插销与所述后跟部固定连接。
  3. 根据权利要求2所述的可拆卸式鞋楦,所述分隔片包括第一分隔片和第二分隔片,所述第一分隔片的上部分夹持在所述前掌部与所述夹持件之间;所述第一分隔片的下部分夹持在所述前掌部与所述后跟部之间;所述第二分隔片夹持在所述后跟部与所述夹持件之间。
  4. 根据权利要求3所述的可拆卸式鞋楦,所述楦芯为低帮楦,所述鞋帮过渡件包括鞋面过渡件,所述前掌部在其脚面位置设有勾形断面,所述前掌部在所述勾形断面开设有插接槽,所述鞋面过渡件设有卡接块,所述卡接块插设于所述插接槽。
  5. 根据权利要求3所述的可拆卸式鞋楦,所述楦芯为高帮楦,所述鞋帮过渡件包括鞋面过渡件和后跟过渡件,所述鞋面过渡件与所述前掌部可拆卸连接,所述后跟过渡件与所述后跟部可拆卸连接。
  6. 根据权利要求5所述的可拆卸式鞋楦,所述鞋面过渡件与所述夹持件之间设有分隔片;所述后跟过渡件与所述夹持件之间设有分隔片。
  7. 根据权利要求6所述的可拆卸式鞋楦,所述前掌部在其脚面位置设有勾形断面,所述前掌部在所述勾形断面开设有插接槽,所述鞋面过渡件设有卡接块,所述卡接块插设于所述插接槽;所述鞋面过渡件的顶端弯曲成卡接部,所述卡接部的下端面叠放于所述前掌部的上端面。
  8. 根据权利要求6所述的可拆卸式鞋楦,所述后跟部的上端面设有卡槽,所述后跟过渡件设有凸块,所述凸块插设于所述卡槽。
  9. 一种可拆卸式鞋楦的制备方法,包括如下步骤:制备楦芯:将铝或铝合金加热融成铝液,再将铝液倒入压铸机的内芯模具,通过水冷模式将铝液在模具凝固后出模,分别得到前掌部、后跟部及鞋帮过渡件;装配:将鞋帮过渡件与前掌部、后跟部进行组装;再将分隔片夹在前掌部和后跟部之间,并通过连接组件将前掌部和后跟部连接在一起;将夹持件插设在前掌部和后跟部之间的V型槽中,并通过螺栓与前掌部锁紧,得到楦芯;注塑:将塑胶材料加入注塑机进行加热溶解,将楦芯放入到注塑机的模具中进行注塑包裹;冷却定型:对注塑完成的模具进行冷却,使得模具内的塑料定型,定型后的鞋楦脱模后进行二次冷却,得到鞋楦粗胚;精加工:通过夹持件将鞋楦粗胚装设在刻楦机上,对鞋楦粗胚外表面的塑胶进行切削精加工,切削后的鞋楦粗胚露出分隔片,即可得到可拆卸式鞋楦。
  10. 根据权利要求9所述的方法,在将夹持件进行装配前,将分隔片夹放置在V型槽中,将夹持件与前掌部及后跟部分隔开。
PCT/CN2021/114925 2021-08-06 2021-08-27 可拆卸式鞋楦及其制备方法 WO2023010628A1 (zh)

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