WO2023005890A1 - 一种平衡环、平衡装置及衣物处理设备 - Google Patents

一种平衡环、平衡装置及衣物处理设备 Download PDF

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Publication number
WO2023005890A1
WO2023005890A1 PCT/CN2022/107680 CN2022107680W WO2023005890A1 WO 2023005890 A1 WO2023005890 A1 WO 2023005890A1 CN 2022107680 W CN2022107680 W CN 2022107680W WO 2023005890 A1 WO2023005890 A1 WO 2023005890A1
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WIPO (PCT)
Prior art keywords
ring
conductive
balance
support sleeve
housing
Prior art date
Application number
PCT/CN2022/107680
Other languages
English (en)
French (fr)
Inventor
刘洪刚
王嘉
徐金茂
朱潇鹏
冯学鹏
Original Assignee
无锡小天鹅电器有限公司
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Publication date
Application filed by 无锡小天鹅电器有限公司 filed Critical 无锡小天鹅电器有限公司
Publication of WO2023005890A1 publication Critical patent/WO2023005890A1/zh

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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F37/00Details specific to washing machines covered by groups D06F21/00 - D06F25/00
    • D06F37/20Mountings, e.g. resilient mountings, for the rotary receptacle, motor, tub or casing; Preventing or damping vibrations
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F37/00Details specific to washing machines covered by groups D06F21/00 - D06F25/00
    • D06F37/20Mountings, e.g. resilient mountings, for the rotary receptacle, motor, tub or casing; Preventing or damping vibrations
    • D06F37/22Mountings, e.g. resilient mountings, for the rotary receptacle, motor, tub or casing; Preventing or damping vibrations in machines with a receptacle rotating or oscillating about a horizontal axis

Definitions

  • the present application relates to the technical field of clothes washing and care, and in particular to a balance ring, a balance device and clothes treatment equipment.
  • a balance ring is arranged on the washing tub of the clothes processing equipment, and a guide rail is provided on the inner wall of the balance ring.
  • a balancer is packaged in the balance ring, and the balancer can slide along the guide rail.
  • the embodiment of the present application expects to provide a balance ring, a balance device and a clothes processing device that improve the reliability of electrical conduction and reduce the possibility of the balancer being stuck.
  • An embodiment of the present application provides a gimbal, including:
  • a housing, the housing is provided with an annular installation cavity
  • the support member independent of the housing, the support member is disposed in the installation cavity and connected to the housing;
  • the support includes a ring-shaped support sleeve, the number of the conductive ring is multiple, and the plurality of conductive rings are set on the support sleeve, and along the axial direction of the support sleeve Interval arrangement.
  • the balance ring includes an insulating spacer ring sheathed on the support sleeve, and the insulating spacer ring is disposed between two adjacent conductive rings.
  • the support member includes a gear ring disposed on the support sleeve, and the gear ring extends along the circumferential direction of the support sleeve; the opposite sides of the gear ring along the axial direction are provided with at least one said conductive ring.
  • the support member includes a first elastic hook provided on the support sleeve, and the insulating spacer ring and the conductive rings attached to the axially opposite sides of the insulating spacer ring are sandwiched between the two sides of the insulating spacer ring. between the gear ring and the first elastic hook.
  • the gear ring is provided with a protrusion protruding from the end surface of its shaft, and the protrusion is arranged between the conductive ring and the end surface of the shaft, so as to connect the conductive ring and the end surface of the shaft separated.
  • the housing includes a housing main body and an end cover, the installation cavity is disposed in the housing main body, the housing main body is open on one side along the axial direction, and the end cover closes the housing main body.
  • the support member is detachably connected to the shell main body.
  • the housing includes an inner ring plate, an outer ring plate and a bottom plate, the outer ring plate surrounds the inner ring plate in the circumferential direction, and the bottom plate is connected between the inner ring plate and the outer ring plate. Between the ring plates, the support member is connected to the inner ring plate.
  • the side of the inner ring plate facing the support sleeve is provided with a plurality of second elastic hooks, and the plurality of second elastic hooks are arranged along the circumferential direction of the inner ring plate.
  • the support member is provided with a plurality of locking protrusions, the locking protrusions protrude from the inner surface of the support sleeve along the radial direction, and the second elastic hook is locked on the locking protrusions away from the bottom plate. side.
  • annular groove is formed at one end of the inner ring plate close to the end cap, and the annular groove is opened toward one side of the end cap, and an insertion socket is formed at one end of the support sleeve close to the end cap.
  • the connecting rib is inserted into the annular groove from the opening of the annular groove.
  • the included angle between the inner ring plate and the bottom plate is 92°-95°; and/or, the peripheral surface of the support sleeve facing the guide ring is perpendicular to the bottom plate.
  • the balance ring includes a magnetic part and a mounting block, the mounting block is provided with an accommodating chamber, and the magnetic part is arranged in the accommodating chamber; the supporting sleeve is provided with a The assembly opening, the installation block is passed through the assembly opening, and the magnetic part is located on the side of the support sleeve facing the conductive ring.
  • the mounting block includes a penetration portion and a flange portion disposed at one end of the penetration portion along the radial direction of the support sleeve, the penetration portion is passed through the assembly port, and the flange portion is sandwiched between Between a side of the support sleeve away from the conductive ring and the corresponding housing, the accommodation chamber is located on the insertion portion.
  • the number of the mounting blocks is multiple, and the multiple mounting blocks are arranged at intervals along the circumference of the support sleeve, and the number of the magnetic pieces configured in each mounting block is different from each other.
  • the support member is a one-piece structure.
  • An embodiment of the present application provides a balance device, including a balancer and the balance ring described in any embodiment of the present application, the balancer is movably arranged in the installation cavity, the balancer is configured with a conductive contact portion, the The conductive contact portion is in sliding contact with the conductive ring.
  • An embodiment of the present application provides a laundry processing device, including a washing tub, a control device, and the balance device described in any embodiment of the present application, the balance ring is arranged coaxially with the washing tub and rotates synchronously, and the control device and The balancer communicates to control movement of the balancer.
  • the conductive ring is arranged on the support, and the conductive ring and the support can be pre-assembled into a pre-assembled whole, and then the pre-assembled whole is assembled on the housing.
  • the pre-assembled whole is assembled on the housing.
  • the support and the housing are independently manufactured, and the dimensional accuracy of the support is easier to control, so that the fixed position of the conductive ring on the support is more reliable, and the conductive contact between the conductive ring and the balancer is improved. sex.
  • FIG. 1 is a schematic structural view of a balancing device according to an embodiment of the present application
  • Fig. 2 is an exploded schematic diagram of the structure shown in Fig. 1, wherein only one balancer is shown;
  • FIG. 3 is a schematic structural view of a support member according to an embodiment of the present application.
  • Fig. 4 is the partially enlarged schematic diagram of place A in Fig. 3;
  • Fig. 5 is a partially enlarged schematic diagram of place B in Fig. 3;
  • Fig. 6 is a schematic diagram of another perspective of the structure shown in Fig. 3;
  • Fig. 7 is a schematic diagram of another perspective of the structure shown in Fig. 3;
  • Fig. 8 is a schematic structural view of the shell body in Fig. 2;
  • Fig. 9 is a partially enlarged schematic diagram of place C in Fig. 8;
  • Fig. 10 is a schematic diagram of the cooperation between the mounting part and the magnetic part according to an embodiment of the present application.
  • Fig. 11 is a schematic structural diagram of a gimbal according to an embodiment of the present application.
  • Fig. 12 is a sectional view along E-E direction in Fig. 11;
  • Fig. 13 is a partially enlarged schematic diagram at F in Fig. 12;
  • Fig. 14 is a schematic structural view of the structure shown in Fig. 1 omitting the end cover;
  • Fig. 15 is a partially enlarged schematic diagram at G in Fig. 14;
  • Fig. 16 is a partially enlarged schematic diagram at K in Fig. 14;
  • Figure 17 is a sectional view along the H-H direction in Figure 14;
  • FIG. 18 is a partially enlarged schematic view at M in FIG. 17 .
  • the embodiment of the present application provides a balancing device 100 .
  • the balancing device 100 includes a balancing ring 1 and a balancer 2 disposed in the balancing ring 1 .
  • the specific application occasions of the balancing device 100 are not limited. As an example, in the embodiment of the present application, it is described that the balancing device 100 is used in a laundry processing device as an example.
  • an embodiment of the present application provides a laundry treatment device, including a washing tub, a control device, and the balancing device 100 of any embodiment of the present application.
  • the balance ring 1 is arranged coaxially with the washing tub and moves synchronously with the washing tub, that is to say, the balance ring 1 takes the rotation centerline of the washing tub as the center.
  • the balance ring 1 and the washing tub can be fixedly connected by means of screws, buckles, welding, etc., so that the balance ring 1 rotates together with the washing tub.
  • the balance ring 1 can be arranged at any position along the axial direction of the washing tub. For example, it is arranged at the first end of the washing tub in the axial direction, or at the second end of the washing tub in the axial direction, or at the middle position of the washing tub in the axial direction.
  • One or more balancing rings 1 can be connected to each washing drum.
  • the control device communicates with the balancer 2 to control the movement of the balancer 2 . That is, the movement of the balancer 2 is controllable rather than random.
  • the washing drum When the washing drum rotates at high speed, for example, at a speed greater than 150 revolutions per minute, when the load in the washing drum is eccentric, the washing drum may rotate eccentrically, and the control device can control the balancer according to the load eccentricity of the washing drum 2.
  • the balance ring 1 moves to offset the eccentric mass of the washing tub, suppress the eccentric amplitude of the washing tub, and thereby reduce the vibration of the laundry processing equipment.
  • the laundry treatment equipment may be a drum type laundry treatment equipment or a pulsator type laundry treatment equipment, which is not limited here.
  • the clothes processing equipment may be a washing machine, a clothes dryer, or an all-in-one washing and drying machine.
  • the gimbal 1 includes a housing 11 , a support 12 and a conductive ring 13 .
  • an annular installation cavity 111 a is provided in the housing 11 ; the balancer 2 moves in the installation cavity 111 a. It should be noted that the installation cavity 111a is roughly centered on the rotation axis of the washing tub.
  • the support member 12 is disposed in the installation cavity 111 a, the support member 12 is independent from the housing 11 , and is connected to the housing 11 .
  • the support member 12 and the housing 11 are independent of each other, which means that the support member 12 is manufactured separately, and the housing 11 is manufactured separately. During the assembly process of the balance ring 1, the two are used as independent parts to assemble.
  • the supporting member 12 and the ring shell member can be connected in a detachable manner, such as screw connection, clamping, etc.; they can also be connected in a non-detachable manner, such as welding, welding, etc.
  • the conductive ring 13 provides the balancer 2 with power and the power required for communication.
  • the balancer 2 is configured with a conductive contact portion, which is in sliding contact with the conductive ring 13 .
  • the number of conductive rings 13 is at least two, and the balancer 2 obtains power from at least one conductive ring 13 to obtain electric energy required for movement. From another conductive ring 13 the balancer 2 communicates with the control means.
  • the number of conductive rings 13 used for power supply can be one, or two, or more. When one of the conductive rings 13 is damaged, the remaining conductive rings 13 can continue to supply power to the balancer 2, The power supply reliability of gimbal 1 is improved.
  • the number of conductive rings 13 used for communication may be one, or two, or more. When one of the conductive rings 13 is damaged, the rest of the conductive rings 13 can continue to communicate with the balancer 2 to improve the communication reliability of the balancer 1 .
  • the conductive ring 13 is disposed on the support member 12, and the conductive ring 13 is held in the installation cavity 111a by the support member 12. That is to say, the conductive ring 13 is not directly installed on the housing 11 , but is installed on the support 12 and assembled to the housing 11 through the support 12 .
  • the inner diameter and outer diameter of the casing 11 are adapted to the size of the washing tub, and the radius of the casing 11 is relatively large.
  • the housing 11 is a large-sized thin-walled plastic part. During the manufacturing process, due to unexpected reasons such as precision errors, uneven shrinkage of injection molding materials, and local deformation during use, it is easy to cause unexpected deformation of the housing 11 .
  • the conductive ring is directly assembled on the casing.
  • the conductive ring When the casing is deformed unexpectedly, the conductive ring will be forced to deform, making the conductive ring into a non-circular shape.
  • the balancer When the balancer is in operation, it may There is poor conductive contact between the balancer and the conductive ring, which may even cause the balancer to be powered off; in addition, when the conductive ring becomes larger, it may cause the balancer to be stuck; during the assembly process, if there is a large unexpected deformation, it is difficult to set the conductive ring on the shell, and may even cause the conductive ring to fail to assemble; moreover, because the shell has a cavity, a certain draft angle will be set in the injection mold to facilitate the shell Therefore, the radially inner surface of the housing located in the installation cavity is an inclined surface, which brings certain difficulties to the installation of the conductive ring.
  • the conductive rings at different positions along the axial direction correspond to The diameters of the housings are
  • unanticipated deformation refers to the deformation that is not part of the design and is unpredictable, for example, deformation caused by factors such as heat, humidity, plastic aging, and uneven shrinkage of injection molding materials.
  • the conductive ring 13 is arranged on the support member 12, the conductive ring 13 and the support member 12 can be pre-assembled into a pre-assembled whole, and then the pre-assembled whole is assembled on the housing 11 , during the assembling process, no matter whether the housing 11 undergoes unexpected deformation or not, the assembly of the conductive ring 13 will not be affected, that is, the requirements on the manufacturing accuracy of the housing 11 can be lowered.
  • the support member 12 and the housing 11 are independently manufactured, and the dimensional accuracy of the support member 12 is easier to control, so that the fixed position of the conductive ring 13 on the support member 12 is more reliable, and the conductive ring 13 is lifted. Conductive contact reliability with balancer 2.
  • the support member 12 may be disposed on the inner side of the installation cavity 111 a in the radial direction, or may be disposed on the outer side in the radial direction.
  • the casing 11 includes a casing body 111 and an end cover 112 , and the installation cavity 111 a is disposed in the casing body 111 .
  • the cross-sectional shape of the shell main body 111 is substantially deep U-shaped, the shell main body 111 is open on one side in the axial direction, and the end cover 112 closes the opening of the shell main body 111, so that the installation cavity 111a becomes A closed space prevents the water in the washing tub from seeping into the installation cavity 111a.
  • connection method between the end cover 112 and the shell body 111 is not limited, for example, welding, screw connection, clamping, adhesive bonding and the like. There is no limitation here.
  • the support member 12 is connected to the shell main body 111 .
  • the support member 12 is connected to the shell body 111 , then the balancer 2 is put into the installation cavity 111 a, and finally the end cover 112 is assembled on the shell body 111 .
  • the support member 12 is connected to the shell body 111 in a non-detachable manner, for example, ultrasonic welding, welding, bonding and the like.
  • the supporting member 12 is detachably connected to the shell body 111 .
  • the supporting member 12 when the supporting member 12 or the shell main body 111 needs to be replaced, the supporting member 12 is disassembled from the shell main body 111, and only one of them needs to be replaced.
  • the housing 11 includes an inner ring plate 1111 , an outer ring plate 1112 and a bottom plate 1113 , the outer ring plate 1112 surrounds the circumference of the inner ring plate 1111 , the inner ring plate 1111 and the outer ring plate 1111 The plates 1112 are arranged concentrically.
  • the bottom plate 1113 is connected between the inner ring plate 1111 and the outer ring plate 1112, and the inner ring plate 1111, the outer ring plate 1112 and the bottom plate 1113 jointly define an installation cavity 111a.
  • the casing 11 is integrally formed, that is, the inner ring plate 1111 , the outer ring plate 1112 and the bottom plate 1113 are integrally formed.
  • the angle ⁇ between the inner ring plate 1111 and the bottom plate 1113 is 92°-95°, that is, the inner ring plate 1111 is inclined 2°-5° relative to the bottom plate 1113, 2 ° ⁇ 5° is used as the draft angle of the inner ring plate 1111 to facilitate the demoulding of the shell 11.
  • the specific structural form of the support member 12 is not limited, as long as it can facilitate the installation of each conductive ring 13 .
  • the support member 12 includes an annular support sleeve 121, each conductive ring 13 is sleeved on the support sleeve 121, and the support sleeve 121 can play a role in supporting the conductive ring 13 at any position along the circumferential direction. Good support and positioning.
  • the conductive rings 13 are arranged at intervals along the axial direction of the support sleeve 121 , that is to say, the conductive rings 13 are sequentially arranged along the axial direction of the support sleeve 121 , so that the conductive rings 13 can be insulated from each other without interfering with each other.
  • the peripheral surface 121 a of the support sleeve 121 facing the guide ring 13 is perpendicular to the bottom plate 1113 .
  • the sizes of the guide rings 13 are basically the same, and the inner diameters of the guide rings 13 are equal, so that the conductive rings 13 can be sleeved and fixed on the supporting sleeve 121 reliably.
  • the gimbal ring 1 includes an insulating spacer ring 14 sheathed on the support sleeve 121 , and the insulating spacer ring 14 is disposed between two adjacent conductive rings 13 .
  • the insulating spacer ring 14 can reliably insulate and space two adjacent conductive rings 13 to avoid conductive contact between the two conductive rings 13 .
  • the structure of the support sleeve 121 can be simplified.
  • the material of the insulating spacer ring 14 is not limited, as long as it is made of non-conductive material, such as plastic.
  • the insulating spacer ring 14 is arranged between two adjacent conductive rings 13, which means that there are conductive rings 13 on both axially opposite sides of the insulating spacer ring 14, and it is not limited to any two adjacent conductive rings 13. There are insulating spacer rings 14 between the conductive rings 13 .
  • the support member 12 includes a gear ring 122 disposed on the support sleeve 121 , and the gear ring 122 extends along the circumference of the support sleeve 121 .
  • the balancer 2 is provided with a rotating gear. During the movement of the balancer 2, the rotating gear meshes with the gear ring 122, so that the balancer 2 can be prevented from slipping during the movement, and the balancer 2 can be improved during the movement. smoothness.
  • the support sleeve 121 and the gear ring 122 are integrally formed. In this way, the structural strength of the joint between the gear ring 122 and the support sleeve 121 can be improved, and the structural reliability of the support member 12 can be improved.
  • At least one conductive ring 13 is provided on opposite sides of the gear ring 122 along the axial direction.
  • the conductive ring 13 used for power supply is arranged on one axial side of the ring gear 122
  • the conductive ring 13 used for communication is arranged on the other axial side of the ring gear 122 .
  • the number of insulating spacer rings 14 is two
  • the number of conductive rings 13 is four
  • any side of the axial direction of the gear ring 122 is provided with two conductive rings 13 and an insulating spacer ring 14, along the supporting sleeve 121
  • the middle two conductive rings 13 are insulated and spaced by the gear ring 122
  • the remaining conductive rings 13 are insulated and spaced by the insulating spacer ring 14 .
  • the elastic hook 124 is located on one side of the gear ring 122 in the axial direction, and the insulating spacer ring 14 and the conductive ring 13 attached to the opposite axial sides of the insulating spacer ring 14 are sandwiched between the gear ring 122 and the first elastic hook 124 .
  • the gear ring 122 is used for positioning on one side in the axial direction
  • the first elastic hook 124 is used for positioning on the other side in the axial direction.
  • the ring 14 is positioned to simplify the assembly process and improve assembly efficiency.
  • the first conductive ring 13, the insulating spacer ring 14 and the second Two conductive rings 13 are sleeved on the support sleeve 121 from one axial side of the support sleeve 121.
  • the first conductive ring 13, the insulating spacer ring 14 and the second conductive ring 13 are sequentially laminated together.
  • the conductive ring 13 abuts against the toothed ring 122, and the first elastic hook 124 abuts against the side of the second conductive ring 13 away from the insulating spacer ring 14.
  • Unified positioning of multiple conductive rings 13 and insulating spacer rings 14 eliminates the need for independent positioning of each conductive ring 13 and insulating spacer ring 14 , which can simplify the process and improve assembly efficiency.
  • first elastic hooks 124 are provided on opposite axial sides of the gear ring 122, and the conductive rings 13 and insulating spacer rings 14 located on the same axial side of the gear ring 122 are sandwiched between the gear ring 122. and the corresponding first elastic hook 124 .
  • the above-mentioned abutting surface is formed in any way, for example, a rib 11113 is provided on the circumferential surface of the supporting sleeve 121 , and the surface of the rib 11113 along the axial direction of the supporting sleeve 121 is the abutting surface.
  • the ring gear 122 is provided with a protrusion 1221 protruding from its shaft end surface 122a, and the protrusion 1221 is disposed between the conductive ring 13 and the shaft end surface 122a, so as to connect the conductive ring 13 and the shaft end surface 122a.
  • the shaft end faces 122a are spaced apart. That is to say, the conductive ring 13 does not directly contact the shaft end surface 122 a, but is supported on the protrusion 1221 . In this way, the probability of the conductive contact portion on the balancer 2 scraping the gear ring 122 can be reduced, and the gear ring 122 can be better protected.
  • support sleeve 121 can be connected to the inner ring plate 1111 or the outer ring plate 1112 .
  • a running space for the balancer 2 to move is defined between the support sleeve 121 and the inner ring plate 1111 .
  • a running space for the balancer 2 to move is defined between the support sleeve 121 and the outer ring plate 1112 .
  • the gear ring 122 is located on the radial inner side of the balancer 2 , and the centrifugal force acts on the balancer 2 during movement, so the gears on the balancer 2 will not squeeze the gear ring 122 , reducing the probability of both of them being stuck.
  • connection of the support sleeve 121 to the inner ring plate 1111 is taken as an example for description.
  • the side of the inner ring plate 1111 facing the support sleeve 121 is provided with a plurality of second elastic hooks 1114 , and the plurality of second elastic hooks 1114 are along the inner ring plate 1111 Circumferential arrangement.
  • the support sleeve 121 is provided with a plurality of engagement protrusions 125 on the inner surface along the radial direction, and the second elastic hook 1114 is engaged on a side of the engagement protrusions 125 away from the bottom plate 1113 .
  • the locking protrusion 125 forces the second elastic hook 1114 to produce elastic deformation toward the inner ring plate 1111,
  • the second elastic locking hook 1114 recovers elastic deformation under the action of its own elastic force, and abuts against the surface of the locking protrusion 125, so that the locking protrusion 125 is received
  • the restrictive effect of the second elastic hook 1114 prevents the entire supporting member 12 from withdrawing from the inner ring plate 1111 . In this way, quick assembly of the support member 12 and the inner ring plate 1111 can be realized without using professional tools.
  • annular groove 1111 a is formed at an end of the inner ring plate 1111 close to the end cover 112 , and the annular groove 1111 a is open toward one side of the end cover 112 .
  • One end of the support sleeve 121 close to the end cover 112 is bent to form an insertion rib 123 , and the insertion rib 123 is inserted into the ring groove 1111 a from the opening of the ring groove 1111 a.
  • the cooperation between the insertion rib 123 and the ring groove 1111a has a better radial limit for the support sleeve 121 and reduces the possibility of the support sleeve 121 swinging in the radial direction.
  • the radial sidewall of the ring groove 1111a may be continuous or discontinuous.
  • one end of the inner ring plate 1111 close to the end cover 111 is bent radially inward to form a necking ring segment 11111 , and a stepped surface 1111b facing the end cover 112 is formed at the bent position.
  • 1111b is arranged around the necking ring segment 11111, and a plurality of ribs 11112 are arranged on the outer edge of the step surface 1111b, and the plurality of ribs 11112 are arranged at intervals along the circumference of the step surface 1111b.
  • the necking ring segment 11111 and the ribs 11112 jointly define the above-mentioned ring groove 1111a.
  • the gimbal 1 includes a magnetic piece 16 disposed on the supporting piece 12 .
  • the balancer 2 is provided with a Hall sensor, and when the balancer 2 moves to a position where the Hall sensor is opposite to the magnetic piece 16, the Hall sensor outputs a pulse signal under the influence of the magnetic field generated by the magnetic piece 16 , so that it can be determined according to the pulse signal that the balancer 2 is currently at the position corresponding to the magnetic member 16 .
  • the cooperation of the magnetic part 16 and the Hall sensor can be used to correct the position of the balancer 2 .
  • the position error of the balancer 2 can be eliminated by the magnetic part 16 and the Hall sensor.
  • the balancer 2 is driven to a position opposite to the magnetic member 16, and this position is defined as an initial position, so that the displacement of the balancer 2 can be corrected.
  • the gimbal 1 includes a mounting block 17 on which the magnetic element 16 is disposed.
  • the mounting block 17 is provided with an accommodation chamber 17a, and the magnetic element 16 is disposed in the accommodation chamber 17a, so that only the magnetic element 16 needs to be placed in the accommodation chamber 17a, and no other connection methods are required for connection.
  • the accommodating chamber 17a is smaller in size than the magnetic piece 16, and after the magnetic piece 16 is snapped into the accommodating chamber 17a, it can be held in the accommodating chamber 17a under the action of friction between the two.
  • the support sleeve 121 is provided with an assembly opening 12b, the mounting block 17 is passed through the assembly opening 12b, and the magnetic piece 16 is located on the side of the support sleeve 121 facing the conductive ring 13, that is to say, the magnetic piece 16 Located in the movement space of the balancer 2.
  • the assembly opening 12b can limit the mounting part 17 along the axial direction and the circumferential direction of the support sleeve 12 .
  • the mounting block 17 includes a penetration portion 171 and a flange portion 172 disposed at one end of the penetration portion 171 along the radial direction of the support sleeve 121, the penetration portion 171 is passed through the assembly opening 12b, and the flange portion 172 is clamped on the support sleeve 121 between the side away from the conductive ring 13 and the corresponding housing 11 .
  • the flange portion 172 is sandwiched between the support sleeve 121 and the inner ring plate 111 .
  • the accommodating chamber 17a is located on the insertion portion 171, so that the magnetic member 16 is located in the above-mentioned track running space.
  • the magnetic piece 16 is placed in the accommodation chamber 17a, and the installation block 17 is passed through the assembly opening from the radially inner side to the radially outer side of the support sleeve 121 12b, until the flange portion 172 abuts on the supporting sleeve 121, and then, the supporting sleeve 121 is set on the inner ring plate 1111.
  • a rib 11113 extending in the axial direction is formed on the peripheral surface of the inner ring plate 1111 , and the flange portion 172 abuts against the end of the rib 11113 .
  • the ribs 11113 position the mounting block 17 on one side in the axial direction, preventing the mounting block 17 from moving toward the bottom plate 1113 .
  • the limit of the other axial side of the installation block 17 can be limited by the above-mentioned bend of the insertion rib 123 of the support sleeve 121 .
  • the number of balancers 2 is two or more, the number of installation blocks 17 is multiple, and the number of installation blocks 17 is not less than the number of balancers 2 .
  • a plurality of mounting blocks 17 are arranged at intervals along the circumferential direction of the supporting sleeve 121 , and the number of magnetic pieces 16 configured in each mounting block 17 is different from each other. That is to say, the number of magnetic pieces 16 configured in each mounting block 17 is different from the number of magnetic pieces 16 configured in any other mounting block 17 .
  • the number of magnetic pieces 16 disposed in one of the installation blocks 17 of the embodiment of the present application is two; please refer to FIG. 16 , the number of magnetic pieces 16 disposed in the other installation block 17 is one.
  • each balancer 2 corresponds to the magnetic field of a specific installation block 17.
  • a specific, distinctive magnetic field can be detected and the balancer 2 can then be stopped in this position.
  • references to the terms “one embodiment,” “some embodiments,” “example,” “specific examples,” or “some examples” means that specific features described in connection with that embodiment or example , structures, materials or features are included in at least one embodiment or example of the embodiments of the present application.
  • the schematic representations of the above terms are not necessarily directed to the same embodiment or example.
  • the described specific features, structures, materials or characteristics may be combined in any suitable manner in any one or more embodiments or examples.
  • those skilled in the art may combine different embodiments or examples and features of different embodiments or examples described in the present application without conflicting with each other.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Snaps, Bayonet Connections, Set Pins, And Snap Rings (AREA)
  • Main Body Construction Of Washing Machines And Laundry Dryers (AREA)

Abstract

一种平衡环(1)、平衡装置(100)及衣物处理设备,平衡环(1)包括壳体(11)、支撑件(12)以及设置于支撑件(12)上的导电环(13),壳体(11)内设置有环状的安装腔(111a);支撑件(12)与壳体(11)相互独立,支撑件(11)设置于安装腔(111a)中且与壳体(11)连接;导电环(13)通过支撑件(12)保持在安装腔(111a)中。本平衡环(1),将导电环(13)设置在支撑件(12)上,可以先将导电环(13)和支撑件(12)预装成一个预装整体,再将该预装整体装配至壳体(11)上,在装配过程中,无论壳体(11)是否发生非预期的形变,均不影响导电环(13)的装配,能够降低对壳体(11)的制造精度的要求;支撑件(12)与壳体(11)分别独立进行制造,支撑件(12)的尺寸精度更容易控制,使得导电环(13)在支撑件(12)上的固定位置更加可靠,提升导电环(13)与平衡器(2)的导电接触可靠性。

Description

一种平衡环、平衡装置及衣物处理设备
相关申请的交叉引用
本申请基于申请号为202110853130.X、申请日为2021年07月27日的中国专利申请提出,并要求该中国专利申请的优先权,该中国专利申请的全部内容在此引入本申请作为参考。
技术领域
本申请涉及衣物洗护技术领域,尤其涉及一种平衡环、平衡装置及衣物处理设备。
背景技术
相关技术中,衣物处理设备的洗涤筒上配置有平衡环,平衡环的内壁上设置有导轨,平衡环内封装平衡器,平衡器能够沿着导轨滑动,当洗涤筒偏心转动时,流平衡器在平衡环内向洗涤筒偏心的相反方向运动,以此来维持衣物脱水阶段的偏心平衡。
但是,平衡器在平衡环中运动时容易发生导电不良或卡滞的现象。
发明内容
有鉴于此,本申请实施例期望提供一种提升导电可靠性且降低平衡器卡滞几率的平衡环、平衡装置及衣物处理设备。
本申请实施例提供一种平衡环,包括:
壳体,所述壳体内设置有环状的安装腔;
与所述壳体相互独立的支撑件,所述支撑件设置于所述安装腔中且与所述壳体连接;
设置于所述支撑件上的导电环,所述导电环通过所述支撑件保持在所述安装腔中。
一些实施方案中,所述支撑件包括环状的支撑套,所述导电环的数量为多个,多个所述导电环套设在所述支撑套上,且沿所述支撑套的轴向间隔布置。
一些实施方案中,所述平衡环包括套设于所述支撑套上的绝缘间隔环,所述绝缘间隔环设置于相邻两所述导电环之间。
一些实施方案中,所述支撑件包括设置于所述支撑套上的齿环,所述齿环沿所述支撑套的周向延伸;所述齿环沿轴向的相对两侧均设置有至少一个所述导电环。
一些实施方案中,所述支撑件包括设置于所述支撑套上的第一弹性卡勾,所述绝缘间隔环以及贴合于所述绝缘间隔环轴向相对两侧的导电环夹设在所述齿环和所述第一弹性卡勾之间。
一些实施方案中,所述齿环设置有凸出于其轴端面的凸起,所述凸起设置在所述导电环与所述轴端面之间,以将所述导电环和所述轴端面隔开。
一些实施方案中,所述壳体包括壳主体以及端盖,所述安装腔设置于所述壳主体内,所述壳主体沿轴向的一侧敞开,所述端盖封闭所述壳主体的敞开处,所述支撑件可拆卸地连接于所述壳主体上。
一些实施方案中,所述壳体包括内环板、外环板以及底板,所述外环板环绕在所述内环板的周向,所述底板连接在所述内环板和所述外环板之间,所述支撑件连接在所述内环板上。
一些实施方案中,所述内环板朝向所述支撑套的一侧设置有多个第二弹性卡勾,多个所述第二弹性卡勾沿所述内环板的周向布置,所述支撑件设置有多个卡接凸起,所述卡接凸起凸出于所述支撑套沿径向的内侧表面,所述第二弹性卡勾卡在所述卡接凸起背离所述底板的一侧。
一些实施方案中,所述内环板靠近所述端盖的一端形成有环槽,所述环槽朝向所述端盖的一侧敞开,所述支撑套靠近所述端盖的一端形成有插接筋,所述插接筋从所述环槽的敞开处插入所述环槽中。
一些实施方案中,所述内环板与所述底板的夹角为92°~95°;和/或,所述支撑套朝向所述导向环一侧的周向表面与所述底板垂直。
一些实施方案中,所述平衡环包括磁性件和安装块,所述安装块设置有容纳室,所述磁性件设置于所述容纳室内;所述支撑套设置有沿径向贯穿所述支撑套的装配口,所述安装块穿设于所述装配口中,且所述磁性件位于所述支撑套朝向所述导电环的一侧。
一些实施方案中,所述安装块包括穿插部以及设置于所述穿插部沿支撑套径向一端的凸缘部,所述穿插部穿设于所述装配口中,所述凸缘部夹设于所述支撑套背离所述导电环的一侧和对应的所述壳体之间,所述容纳室位于所述穿插部上。
一些实施方案中,所述安装块的数量为多个,多个所述安装块沿所述支撑套的周向间隔布置,各所述安装块中配置的所述磁性件的数量互不相同。
一些实施方案中,所述支撑件为一体成型结构。
本申请实施例提供一种平衡装置,包括平衡器以及本申请任意实施例所述的平衡环,所述平衡器活动地设置于所述安装腔内,所述平衡器配置有导电接触部,所述导电接触部与所述导电环保持滑动接触。
本申请实施例提供一种衣物处理设备,包括洗涤筒、控制装置以及本申请任意实施例所述的平衡装置,所述平衡环与所述洗涤筒同轴布置且同步转动,所述控制装置与所述平衡器通讯以控制所述平衡器运动。
本申请实施例的平衡环,将导电环设置在支撑件上,可以先将导电环和支撑件预装成一个预装整体,再将该预装整体装配至壳体上,在装配过 程中,无论壳体是否发生非预期的形变,均不影响导电环的装配,也就是说,能够降低对壳体的制造精度的要求。
本申请实施例的平衡环,支撑件与壳体分别独立进行制造,支撑件的尺寸精度更容易控制,使得导电环在支撑件上的固定位置更加可靠,提升导电环与平衡器的导电接触可靠性。
附图说明
图1为本申请一实施例的平衡装置的结构示意图;
图2为图1所示结构的爆炸示意图,其中,只展示出了一个平衡器;
图3为本申请一实施例的支撑件的结构示意图;
图4为图3中A处的局部放大示意图;
图5为图3中B处的局部放大示意图;
图6为图3所示结构另一视角的示意图;
图7为图3所示结构再一视角的示意图;
图8为图2中的壳主体的结构示意图;
图9为图8中C处的局部放大示意图;
图10为本申请一实施例的安装件和磁性件的配合示意图;
图11为本申请一实施例的平衡环的结构示意图;
图12为沿图11中E-E方向的剖视图;
图13为图12中F处的局部放大示意图;
图14为图1所示结构省略端盖后的结构示意图;
图15为图14中G处的局部放大示意图;
图16为图14中K处的局部放大示意图;
图17为沿图14中H-H方向的剖视图;
图18为图17中M处的局部放大示意图。
具体实施方式
下面结合附图和实施例对本申请的实施方式作进一步详细描述。以下实施例用于说明本申请,但不能用来限制本申请的范围。
本申请中,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。
请参阅图1和图2,本申请实施例提供一种平衡装置100,平衡装置100包括平衡环1和设置于平衡环1内的平衡器2。
平衡装置100的具体使用场合不限,示例性地,本申请实施例中,以平衡装置100用于衣物处理设备为例进行描述。
示例性地,本申请实施例提供一种衣物处理设备,包括洗涤筒、控制装置以及本申请任意实施例的平衡装置100。平衡环1与洗涤筒同轴布置且与洗涤筒同步运动,也就是说,平衡环1以洗涤筒的转动中心线为圆心。平衡环1和洗涤筒之间可以螺钉、卡扣、焊接等方式固定连接,以使得平衡环1跟随洗涤筒一起转动。
平衡环1可以设置于洗涤筒沿轴向的任意位置处。例如,设置于洗涤筒沿轴向的第一端,或者,设置于洗涤筒沿轴向的第二端,或者,设置于洗涤筒沿轴向的中间位置处等。
每个洗涤筒上可以连接一个或多个平衡环1。
控制装置与平衡器2通讯,以控制平衡器2运动。也就是说,平衡器2的运动是可控的,而不是随机的。
洗涤筒在高速转动时,例如,以大于150转每分钟的速度转动,当洗涤筒内的负载出现偏心时,洗涤筒可能会出现偏心转动,控制装置可以根据洗涤筒的负载偏心情况控制平衡器2在平衡环1运动,来抵消洗涤筒的偏心质量,抑制洗涤筒的偏心振幅,从而减小衣物处理设备的振动。
可以理解的是,衣物处理设备可以是滚筒式的衣物处理设备,也可以 是波轮式的衣物处理设备,在此不做限制。
衣物处理设备可以是洗衣机、干衣机或者洗干一体机等。
请参阅图1和图2,平衡环1包括壳体11、支撑件12以及导电环13。
请参阅图8、图12、图13、以及图17,壳体11内设置有环状的安装腔111a;平衡器2在安装腔111a中运动。需要说明的是,安装腔111a大致以洗涤筒的转动轴线为中心。
请参阅图13和图18,支撑件12设置于安装腔111a中,支撑件12与壳体11相互独立,且与壳体11连接。
需要说明的是,所述的支撑件12与壳体11相互独立指的是,支撑件12单独制造成型,壳体11单独制造成型,在平衡环1装配过程中,两者作为独立的零部件进行组装。
可以理解的是,支撑件12和环壳件在装配过程中可以采用可拆卸连接的方式,例如,螺钉连接、卡接等;也可以采用不可拆卸的连接方式,例如,焊接、熔接等。
导电环13为平衡器2提供电力和通信所需的电源。具体地,平衡器2配置有导电接触部,导电接触部与导电环13保持滑动接触。导电环13的数量至少为两个,平衡器2从至少一个导电环13获取电力,以获取运动所需的电能。平衡器2从另一个导电环13与控制装置互相通信。
可以理解的是,用于供电的导电环13的数量可以是一个,也可以是两个,或者更多个,当其中一个导电环13损坏时,其余导电环13能够继续为平衡器2供电,提升平衡环1的供电可靠性。
用于通信的导电环13的数量可以是一个,也可以是两个,还可以是更多个。当其中一个导电环13损坏时,其余导电环13能够继续为平衡器2通信,提升平衡环1的通信可靠性。
导电环13设置于支撑件12上,导电环13通过支撑件12保持在安装 腔111a中。也就是说,导电环13不会直接安装在壳体11上,而是安装在支撑件12上,通过支撑件12装配至壳体11上。
需要说明的是,壳体11的内径和外径尺寸与洗涤筒的尺寸适配,壳体11的半径较大。壳体11属于大尺寸的薄壁塑料件,在制造过程中,由于精度误差、注塑材料收缩不均、使用过程中局部变形等非预期原因,容易导致壳体11产生非预期的形变。
相关技术中,导电环直接装配在壳体上,当壳体出现非预期的变形后,会迫使导电环出现形变,使得导电环变成非圆形形状,当平衡器在运行过程中,可能会出现平衡器与导电环导电接触不良、甚至造成平衡器断电;此外,当导电环形变较大时,可能导致平衡器卡滞等;在装配过程中,如果壳体出现了较大的非预期形变,导电环套设在壳体上比较困难,甚至可能导致导电环无法装配;再者,由于壳体具有腔体,因此,在注塑模具中会设置一定的拔模斜度,以便于壳体出模,因此,壳体的位于安装腔的径向内表面为倾斜表面,该倾斜表面给导致导电环的安装带来了一定的难度,例如,沿轴向不同位置处的导电环,其对应的壳体的直径是不同的,需要采取一定的措施来弥补来该直径差异。
需要说明的是,所述的非预期形变指的是不属于设计的形变,是不可预期的,例如,因受热、潮湿、塑料老化、注塑材料收缩不均等因素产生的形变。
本申请实施例的平衡环1,将导电环13设置在支撑件12上,可以先将导电环13和支撑件12预装成一个预装整体,再将该预装整体装配至壳体11上,在装配过程中,无论壳体11是否发生非预期的形变,均不影响导电环13的装配,也就是说,能够降低对壳体11的制造精度的要求。
本申请实施例的平衡环1,支撑件12与壳体11分别独立进行制造,支撑件12的尺寸精度更容易控制,使得导电环13在支撑件12上的固定位置 更加可靠,提升导电环13与平衡器2的导电接触可靠性。
需要说明的是,支撑件12可以设置在安装腔111a沿径向的内侧,也可以设置在沿径向的外侧。
示例性地,请参阅图1和图2,壳体11包括壳主体111以及端盖112,安装腔111a设置于壳主体111内。请参阅图13和图18,壳主体111的横断面形状形成大致呈深U型,壳主体111沿轴向的一侧敞开,端盖112封闭壳主体111的敞开处,以使得安装腔111a成为一个封闭的空间,避免洗涤筒中的水液渗入安装腔111a中。
端盖112和壳主体111的连接方式不限,例如,焊接、螺钉连接、卡接、粘接等。在此不做限制。
请参阅图13和图18,支撑件12连接在壳主体111上。装配过程中,先将支撑件12连接在壳主体111上,再将平衡器2装入安装腔111a中,最后再将端盖112装配在壳主体111上。
一些实施例中,支撑件12与壳主体111以不可拆卸的方式连接,例如,超声波焊接、熔接、粘接等。
另一些实施例中,支撑件12可拆卸地连接于壳主体111上。该实施例中,当支撑件12或壳主体111需要更换时,将支撑件12从壳主体111上拆卸下来,只需要更换其中一个即可。
示例性地,请参阅图8和图13,壳体11包括内环板1111、外环板1112以及底板1113,外环板1112环绕在内环板1111的周向,内环板1111和外环板1112同心设置。底板1113连接在内环板1111和外环板1112之间,内环板1111、外环板1112和底板1113共同限定出安装腔111a。
可以理解的是,壳体11为一体成型结构,即内环板1111、外环板1112以及底板1113一体成型。
示例性地,请参阅图13和图18,内环板1111与底板1113的夹角β为 92°~95°,也就是说,内环板1111相对底板1113倾斜了2°~5°,2°~5°作为内环板1111的拔模斜度,便于壳体11脱模。
支撑件12的具体结构形式不限,只要能够便于安装各导电环13即可。
示例性地,请参阅图3,支撑件12包括环状的支撑套121,各导电环13套设在支撑套121上,支撑套121沿周向的任意位置处均能对导电环13起到较好的支撑、定位作用。各导电环13沿支撑套121的轴向间隔布置,也就是说,各个导电环13沿支撑套121的轴向依次排布,如此,能够使得各导电环13之间相互绝缘、互不干涉。
示例性地,支撑套121朝向导向环13一侧的周向表面121a与底板1113垂直。如此,使得各导向环13的尺寸基本相同,各导向环13的内径相等,便于各导电环13可靠地套设并固定在支撑套121上。
示例性地,请参阅图2、图13以及图18,平衡环1包括套设于支撑套121上的绝缘间隔环14,绝缘间隔环14设置于相邻两导电环13之间。绝缘间隔环14能够可靠地将相邻两导电环13进行绝缘间隔,避免两导电环13导电接触。装配时,只需一次将导电环13和绝缘间隔环14套在支撑套121上即可,无需在支撑套121上设置专门的定位机构,一方面能够简化支撑套121的结构,另一方面,也便于装配。
绝缘间隔环14的材质不限,只要采用不导电的材质制成即可,例如,塑料。
需要说明的是,所述的绝缘间隔环14设置于相邻两导电环13之间指的是,绝缘间隔环14的轴向相对两侧均有导电环13,并不限定任意相邻两个导电环13之间均有绝缘间隔环14。
示例性地,请参阅图3、图13以及图18,支撑件12包括设置于支撑套121上的齿环122,齿环122沿支撑套121的周向延伸。具体地,平衡器2上设置有转动齿轮,平衡器2在运动过程中,转动齿轮与齿环122啮合, 如此,能够防止平衡器2在运动过程中打滑,提升平衡器2在运动过程中的平稳性。
示例性地,支撑套121和齿环122一体成型。如此,能够提升齿环122和支撑套121的连接处的结构强度,提升支撑件12的结构可靠性。
示例性地,请参阅图13以及图18,齿环122沿轴向的相对两侧均设置有至少一个导电环13。例如,用于供电的导电环13设置在齿环122的轴向一侧,用于通信的导电环13设置在齿环122的轴向另一侧。
例如,绝缘间隔环14的数量为两个,导电环13的数量为四个,齿环122的轴向任意一侧均设置有两个导电环13和一个绝缘间隔环14,沿支撑套121的轴向,中间的两个导电环13由齿环122进行绝缘间隔,其余的导电环13之间由绝缘间隔环14进行绝缘间隔。
为了便于对导电环13和绝缘间隔环14进行限位,示例性地,请参阅图3、图5以及图6,支撑件12包括设置于支撑套121上的第一弹性卡勾124,第一弹性卡勾124位于齿环122的轴向一侧,绝缘间隔环14以及贴合于绝缘间隔环14轴向相对两侧的导电环13夹设在齿环122和第一弹性卡勾124之间。该实施例中,利用齿环122进行轴向一侧定位,利用第一弹性卡勾124进行轴向另一侧定位,如此,即可实现对位于两者之间的各导电环13和绝缘间隔环14进行定位,简化装配工序、提升装配效率。
例如,以齿环122和第一弹性卡勾124之间夹持一个绝缘间隔环14和两个导电环13为例,装配过程中,依次将第一个导电环13、绝缘间隔环14以及第二个导电环13从支撑套121的轴向一侧套在支撑套121上,第一个导电环13、绝缘间隔环14以及第二个导电环13依次贴合叠置在一起,第一个导电环13与齿环122抵接,第一弹性卡勾124与第二个导电环13背离绝缘间隔环14的一侧抵接,如此,第一弹性卡勾124和齿环122的配合即可将多个导电环13和绝缘间隔环14进行统一的定位,无需为每个导 电环13和绝缘间隔环14进行独立定位,能够简化工序,提升装配效率。
具体地,在齿环122的轴向相对两侧各设置有多个第一弹性卡勾124,位于齿环122的轴向同一侧的各导电环13和绝缘间隔环14夹设在齿环122和对应的第一弹性卡勾124之间。
上述的抵接面的形成方式不限,例如,在支撑套121的周向表面设置一个凸筋11113,凸筋11113沿支撑套121轴向的表面即为该抵接面。
示例性地,请参阅图5和图7,齿环122设置有凸出于其轴端面122a的凸起1221,凸起1221设置在导电环13与轴端面122a之间,以将导电环13和轴端面122a隔开。也就是说,导电环13不会直接接触轴端面122a,而是支撑在凸起1221上。如此能够降低平衡器2上的导电接触部刮刷齿环122的几率,对齿环122起到较好的保护作用。
需要说明的是,支撑套121可以连接在内环板1111上,也可以连接在外环板1112上。
在支撑套121连接在外环板1112上的实施例中,支撑套121和内环板1111之间限定出用于供平衡器2运动的运行空间。
在支撑套121连接在内环板1111的实施例中,支撑套121和外环板1112之间限定出用于供平衡器2运动的运行空间。该实施例中,齿环122位于平衡器2的径向内侧,平衡器2在运动过程中在离心力作用,平衡器2上的齿轮不会挤压齿环122,降低两者的卡滞几率。
本申请实施例中,以支撑套121连接在内环板1111为例进行描述。
示例性地,请参阅图8、图9以及图18,内环板1111朝向支撑套121的一侧设置有多个第二弹性卡勾1114,多个第二弹性卡勾1114沿内环板1111的周向布置。请参阅图4,支撑套121沿径向的内侧表面设置有多个卡接凸起125,第二弹性卡勾1114卡在卡接凸起125背离底板1113的一侧。
装配过程中,支撑套121从内环板1111靠近端盖111的一侧套在内环 板1111的过程中,卡接凸起125迫使第二弹性卡勾1114朝向内环板1111产生弹性形变,当卡接凸起125越过第二弹性卡勾1114后,第二弹性卡勾1114在自身弹力作用下恢复弹性形变,并抵接在卡接凸起125的表面,如此,卡接凸起125受到第二弹性卡勾1114的限制作用,使得支撑件12整体不能从内环板1111上退出来。如此,即可实现支撑件12和内环板1111的快速装配,且无需使用专业工具。
示例性地,请参阅图9、图13以及图18,内环板1111靠近端盖112的一端形成有环槽1111a,环槽1111a朝向端盖112的一侧敞开。支撑套121的靠近端盖112的一端弯折形成有插接筋123,插接筋123从环槽1111a的敞开处插入环槽1111a中。插接筋123和环槽1111a的配合,对支撑套121具有较好的径向限位,减少支撑套121沿径向摆动的可能性。
需要说明的是,环槽1111a沿径向的侧壁,可以是连续的,也可以是断续的侧壁。
示例性地,请参阅图9,内环板1111靠近端盖111的一端沿径向向内弯折以形成缩口环段11111,在弯折处形成朝向端盖112的台阶面1111b,台阶面1111b环绕缩口环段11111设置,台阶面1111b的外边缘处设置有多个筋片11112,多个筋片11112沿台阶面1111b的周向间隔布置。其中,缩口环段11111和各筋片11112共同限定出上述的环槽1111a。
示例性地,请参阅图10,平衡环1包括磁性件16,磁性件16设置于支撑件12上。可以理解的是,平衡器2上设置有霍尔传感器,当平衡器2运动至霍尔传感器与磁性件16相对的位置时,受磁性件16所产生的磁场的影响,霍尔传感器输出脉冲信号,从而可以根据该脉冲信号确定平衡器2当前处于磁性件16对应的位置处。
磁性件16和霍尔传感器的配合,可以用于对平衡器2的位置进行校正。例如,当平衡器2长时间移动后,可能会出现累积的位移误差,因此,可 以通过磁性件16和霍尔传感器来消除平衡器2的位置误差。例如,每隔一段时间,将平衡器2驱动至与磁性件16相对的位置处,并将该位置定义为初始位置,如此,即可对平衡器2的位移进行校正。
示例性地,请参阅图10,平衡环1包括安装块17,磁性件16设置于安装块17上。具体地,安装块17设置有容纳室17a,磁性件16设置于容纳室17a内,如此,只需要磁性件16放置于容纳室17a即可,无需采用其他的连接方式进行连接。例如,容纳室17a的尺寸比磁性件16小,磁性件16卡入容纳室17a后,即可在两者之间的摩擦力作用下保持在容纳室17a中。
当然,也可以设置其他的限位结构对磁性件16进行限位。
请参阅图3和图4,支撑套121设置有装配口12b,安装块17穿设于装配口12b中,磁性件16位于支撑套121朝向导电环13的一侧,也就是说,磁性件16位于平衡器2的运动空间中。
装配口12b能够对安装件17进行沿支撑套12的轴向和周向的限位。
示例性地,安装块17包括穿插部171以及设置于穿插部171沿支撑套121径向一端的凸缘部172,穿插部171穿设于装配口12b中,凸缘部172夹设于支撑套121背离导电环13的一侧和对应的壳体11之间。例如,当支撑套121连接在内环板111的实施例中,凸缘部172夹设于支撑套121和内环板111之间。
容纳室17a位于穿插部171上,以使得磁性件16位于上述的轨道运行空间中。
以支撑套121连接在内环板111为例,装配过程中,将磁性件16置入容纳室17a中,将安装块17从支撑套121的径向内侧向径向外侧的方向穿过装配口12b,直至凸缘部172抵接在支撑套121上,随后,再将支撑套121套在内环板1111上。
示例性地,请参阅图9,内环板1111的周向表面形成有沿轴向延伸的凸筋11113,凸缘部172抵靠在凸筋11113的端部。凸筋11113对安装块17起到沿轴向一侧的定位,防止安装块17向底板1113方向窜动。
可以理解的是,安装块17的轴向另一侧的限位可以由上述的支撑套121的插接筋123的弯折处进行限位。
示例性地,平衡器2的数量为两个或两个以上,安装块17的数量为多个,安装块17的数量不少于平衡器2的数量。
示例性地,多个安装块17沿支撑套121的周向间隔布置,各安装块17中配置的磁性件16的数量互不相同。也就是说,每个安装块17中配置的磁性件16的数量与其余的任一个安装块17中配置的磁性件16的数量均不同。
例如,请参阅图15,本申请实施例的其中一个安装块17中配置的磁性件16的数量为两个;请参阅图16,另一个安装块17中配置的磁性件16的数量为一个。
安装块17中配置的磁性件16的数量不同,则其产生的磁场不同,也就是说,每个安装块17对应处的磁场不同,如此,可以便于对各个平衡器2进行定位,防止平衡器2错位。具体地,每个平衡器2对应一个特定的安装块17的磁场,当需要对各平衡器2的位置进行校正时,平衡器2在运动过程中,当经过与其对应的安装块17时,其能够检测到特殊的、与众不同的磁场,于是即可将该平衡器2停止在该位置处。
在本申请的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本申请实施例的至少一个实施例或示例中。在本申请中,对上述术语的示意性表述不是必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个 或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本申请中描述的不同实施例或示例以及不同实施例或示例的特征进行结合。
以上所述仅为本申请的较佳实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围内。

Claims (17)

  1. 一种平衡环,包括:
    壳体,所述壳体内设置有环状的安装腔;
    与所述壳体相互独立的支撑件,所述支撑件设置于所述安装腔中且与所述壳体连接;
    设置于所述支撑件上的导电环,所述导电环通过所述支撑件保持在所述安装腔中。
  2. 根据权利要求1所述的平衡环,所述支撑件包括环状的支撑套,所述导电环的数量为多个,多个所述导电环套设在所述支撑套上,且沿所述支撑套的轴向间隔布置。
  3. 根据权利要求2所述的平衡环,所述平衡环包括套设于所述支撑套上的绝缘间隔环,所述绝缘间隔环设置于相邻两所述导电环之间。
  4. 根据权利要求3所述的平衡环,所述支撑件包括设置于所述支撑套上的齿环,所述齿环沿所述支撑套的周向延伸;所述齿环沿轴向的相对两侧均设置有至少一个所述导电环。
  5. 根据权利要求4所述的平衡环,所述支撑件包括设置于所述支撑套上的第一弹性卡勾,所述绝缘间隔环以及贴合于所述绝缘间隔环轴向相对两侧的导电环夹设在所述齿环和所述第一弹性卡勾之间。
  6. 根据权利要求4所述的平衡环,所述齿环设置有凸出于其轴端面的凸起,所述凸起设置在所述导电环与所述轴端面之间,以将所述导电环和所述轴端面隔开。
  7. 根据权利要求2所述的平衡环,所述壳体包括壳主体以及端盖,所述安装腔设置于所述壳主体内,所述壳主体沿轴向的一侧敞开,所述端盖封闭所述壳主体的敞开处,所述支撑件可拆卸地连接于所述壳主体上。
  8. 根据权利要求7所述的平衡环,所述壳体包括内环板、外环板以及底板,所述外环板环绕在所述内环板的周向,所述底板连接在所述内环板和所述外环板之间,所述支撑件连接在所述内环板上。
  9. 根据权利要求8所述的平衡环,所述内环板朝向所述支撑套的一侧设置有多个第二弹性卡勾,多个所述第二弹性卡勾沿所述内环板的周向布置,所述支撑件设置有多个卡接凸起,所述卡接凸起凸出于所述支撑套沿径向的内侧表面,所述第二弹性卡勾卡在所述卡接凸起背离所述底板的一侧。
  10. 根据权利要求8所述的平衡环,所述内环板靠近所述端盖的一端形成有环槽,所述环槽朝向所述端盖的一侧敞开,所述支撑套靠近所述端盖的一端形成有插接筋,所述插接筋从所述环槽的敞开处插入所述环槽中。
  11. 根据权利要求8所述的平衡环,所述内环板与所述底板的夹角为92°~95°;和/或,所述支撑套朝向所述导向环一侧的周向表面与所述底板垂直。
  12. 根据权利要求2所述的平衡环,所述平衡环包括磁性件和安装块,所述安装块设置有容纳室,所述磁性件设置于所述容纳室内;所述支撑套设置有沿径向贯穿所述支撑套的装配口,所述安装块穿设于所述装配口中,且所述磁性件位于所述支撑套朝向所述导电环的一侧。
  13. 根据权利要求12所述的平衡环,所述安装块包括穿插部以及设置于所述穿插部沿所述支撑套径向一端的凸缘部,所述穿插部穿设于所述装配口中,所述凸缘部夹设于所述支撑套背离所述导电环的一侧和对应的所述壳体之间,所述容纳室位于所述穿插部上。
  14. 根据权利要求12所述的平衡环,所述安装块的数量为多个,多个所述安装块沿所述支撑套的周向间隔布置,各所述安装块中配置的所述磁性件的数量互不相同。
  15. 根据权利要求1-14任一项所述的平衡环,所述支撑件为一体成型结构。
  16. 一种平衡装置,包括平衡器以及权利要求1-15任一项所述的平衡环,所述平衡器活动地设置于所述安装腔内,所述平衡器配置有导电接触部,所述导电接触部与所述导电环保持滑动接触。
  17. 一种衣物处理设备,包括洗涤筒、控制装置以及权利要求16所述的平衡装置,所述平衡环与所述洗涤筒同轴布置且同步转动,所述控制装置与所述平衡器通讯以控制所述平衡器运动。
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CN111197237A (zh) * 2018-11-20 2020-05-26 无锡小天鹅电器有限公司 洗衣机及其洗衣篮组件
CN212388220U (zh) * 2020-07-30 2021-01-22 广东美的白色家电技术创新中心有限公司 平衡组件及家用电器

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