WO2023001274A1 - Plastic pellet extrusion apparatus and 3d printing device - Google Patents

Plastic pellet extrusion apparatus and 3d printing device Download PDF

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Publication number
WO2023001274A1
WO2023001274A1 PCT/CN2022/107342 CN2022107342W WO2023001274A1 WO 2023001274 A1 WO2023001274 A1 WO 2023001274A1 CN 2022107342 W CN2022107342 W CN 2022107342W WO 2023001274 A1 WO2023001274 A1 WO 2023001274A1
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Prior art keywords
nozzle
extrusion
port
extruding
plastic
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PCT/CN2022/107342
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French (fr)
Chinese (zh)
Inventor
敖丹军
龙井
陈明亚
黄显彬
吴俊坤
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深圳市创想三维科技股份有限公司
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Publication of WO2023001274A1 publication Critical patent/WO2023001274A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/285Feeding the extrusion material to the extruder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/30Extrusion nozzles or dies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/395Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/50Details of extruders
    • B29C48/68Barrels or cylinders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/50Details of extruders
    • B29C48/695Flow dividers, e.g. breaker plates
    • B29C48/70Flow dividers, e.g. breaker plates comprising means for dividing, distributing and recombining melt flows
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/78Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling
    • B29C48/80Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling at the plasticising zone, e.g. by heating cylinders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/78Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling
    • B29C48/80Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling at the plasticising zone, e.g. by heating cylinders
    • B29C48/82Cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/92Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/30Auxiliary operations or equipment
    • B29C64/307Handling of material to be used in additive manufacturing
    • B29C64/321Feeding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y30/00Apparatus for additive manufacturing; Details thereof or accessories therefor

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Thermal Sciences (AREA)
  • Optics & Photonics (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

The present application relates to a plastic pellet extrusion apparatus and a 3D printing device. The plastic pellet extrusion apparatus comprises an extrusion mechanism (120), a diverting block (130), and a nozzle (140). The extrusion mechanism (120) has an extrusion port, and the nozzle (140) is connected to the extrusion port. The diverting block (130) is mounted between the extrusion mechanism (120) and a feeding port of the nozzle (140). The diverting block (130) is provided with a plurality of flow holes that are arranged at intervals and penetrate through along the thickness direction of the diverting block (130); both ends of each flow hole communicate with the extrusion port and the feeding port of the nozzle (140). A material is diverted by means of the plurality of flow holes at intervals on the diverting block, so that the material enters the nozzle by means of the plurality of flow holes, and pressure is alleviated by means of the flow holes.

Description

塑料颗粒挤出装置及3D打印设备Plastic pellet extrusion device and 3D printing equipment
交叉引用cross reference
本申请引用于2021年07月23日递交的名称为“塑料颗粒挤出装置及3D打印机”的第2021217016977号中国专利申请,其通过引用被全部并入本申请。This application refers to the Chinese patent application No. 2021217016977 entitled "Plastic Granule Extrusion Device and 3D Printer" submitted on July 23, 2021, which is incorporated by reference into this application in its entirety.
技术领域technical field
本申请涉及快速成型技术领域,特别是涉及一种塑料颗粒挤出装置及3D打印设备。The present application relates to the technical field of rapid prototyping, in particular to a plastic particle extrusion device and 3D printing equipment.
背景技术Background technique
3D打印技术是快速成型技术的一种,又称增材制造,是一种以数字模型文件为基础,通过逐层打印的方式来构造物体的技术。3D printing technology is a kind of rapid prototyping technology, also known as additive manufacturing, which is a technology that constructs objects by printing layer by layer based on digital model files.
熔融沉积成型其中的一种打印工艺:在螺旋挤出的过程中将颗粒状热塑性塑料加热融化,并最终通过一个微细喷嘴的喷头挤出。One of the printing processes of fused deposition modeling: in the process of screw extrusion, granular thermoplastic is heated and melted, and finally extruded through a nozzle with a fine nozzle.
由于物料是通过螺杆的螺槽挤出,使得挤出压力始终处于偏心的状态,导致物料挤出不顺畅,从而影响模型的打印质量。Since the material is extruded through the groove of the screw, the extrusion pressure is always in an eccentric state, resulting in unsmooth extrusion of the material, which affects the printing quality of the model.
发明内容Contents of the invention
根据本申请的各种实施例,提供一种塑料颗粒挤出装置。According to various embodiments of the present application, a plastic pellet extruding device is provided.
第一方面,本申请提供一种塑料颗粒挤出装置,包括挤出机构、喷嘴和分流块;所述挤出机构具有挤出料口;所述喷嘴连接于所述挤出料口处;所述分流块安装于所述挤出料口与所述喷嘴的进料口之间,所述分流块具有多个间隔设置、且沿所述分流块的厚度方向贯穿的流动孔,所述流动孔的两端分别与所述挤出料口、所述喷嘴的进料口连通。In the first aspect, the present application provides a plastic particle extrusion device, including an extrusion mechanism, a nozzle and a diverter block; the extrusion mechanism has an extrusion port; the nozzle is connected to the extrusion port; the The diverter block is installed between the extrusion port and the feed port of the nozzle. The diverter block has a plurality of flow holes arranged at intervals and penetrating along the thickness direction of the diverter block. The flow holes The two ends of each are communicated with the extrusion port and the feed port of the nozzle respectively.
本申请实施例的技术方案中,挤出机构具有挤出料口,喷嘴连接于挤出料口处,由于挤出机构与喷嘴之间设置有分流块,通过分流块上间隔开设的多个流动孔对物料进行分 流,使得物料经过多个流动孔进入喷嘴,通过流动孔对压力进行分解,从而缓解挤出机构单侧的挤出压力,使得流动通道内的压力分布更加均衡,降低挤出压力处于偏心状态导致挤出不顺畅的风险。由于喷嘴出料顺畅,使得挤出量可控,进而能够保证喷嘴多次挤出量的一致性,保证成型效果。另外,由于物料中可能混含有一些铁杂质,通过多个流动孔进一步可以起到过滤作用,防止杂质直接进入喷嘴造成喷嘴堵塞,影响出料效果。In the technical scheme of the embodiment of the present application, the extrusion mechanism has an extrusion port, and the nozzle is connected to the extrusion port. The holes divide the flow of the material, so that the material enters the nozzle through multiple flow holes, and the pressure is decomposed through the flow holes, so as to relieve the extrusion pressure on one side of the extrusion mechanism, make the pressure distribution in the flow channel more balanced, and reduce the extrusion pressure. Risk of poor extrusion due to eccentricity. Due to the smooth discharge of the nozzle, the extrusion volume is controllable, which can ensure the consistency of the multiple extrusion volumes of the nozzle and the molding effect. In addition, since the material may contain some iron impurities, multiple flow holes can further play a filtering role to prevent impurities from directly entering the nozzle and causing nozzle blockage, which affects the discharge effect.
在其中一个实施例中,所述分流块为柱状分流块,且所述柱状分流块的轴线与所述喷嘴的轴线重合。In one embodiment, the diverter block is a columnar diverter block, and the axis of the column diverter block coincides with the axis of the nozzle.
在其中一个实施例中,所述塑料颗粒挤出装置还包括连接于所述挤出机构与所述喷嘴之间的安装座,所述安装座上开设有沿所述喷嘴的轴向贯穿的安装孔,所述分流块嵌设于所述安装孔内。In one of the embodiments, the plastic particle extruding device further includes a mounting seat connected between the extrusion mechanism and the nozzle, and a mounting seat penetrating in the axial direction of the nozzle is provided on the mounting seat. holes, and the splitter block is embedded in the installation holes.
在其中一个实施例中,所述安装座朝向所述挤出料口的一端凸设有限位凸台,所述限位凸台用于对所述挤出机构相对所述安装座的连接进行限位。In one of the embodiments, the end of the installation seat facing the extrusion port is protruded with a limit boss, and the limit boss is used to limit the connection of the extrusion mechanism relative to the installation seat. bit.
在其中一个实施例中,所述塑料颗粒挤出装置还包括关停嘴组件;所述关停嘴组件包括连接于所述安装座的伸缩驱动件及连接于所述伸缩驱动件的封堵杆,所述伸缩驱动件驱动所述封堵杆相对所述喷嘴移动,以使所述喷嘴处于封堵或流通的状态。In one of the embodiments, the plastic granule extrusion device further includes a shut-off nozzle assembly; the shut-off nozzle assembly includes a telescopic driver connected to the mounting seat and a blocking rod connected to the telescopic driver , the telescopic driving member drives the blocking rod to move relative to the nozzle, so that the nozzle is in a state of blocking or communicating.
在其中一个实施例中,所述喷嘴处于封堵状态,所述驱动件驱动所述封堵杆下降,以堵塞所述喷嘴的出料口朝向所述挤出机构的一端;所述喷嘴处于流通状态,所述驱动件驱动所述封堵杆上升,所述喷嘴的出料口导通。。In one of the embodiments, the nozzle is in a blocked state, and the driving member drives the blocking rod to descend to block the discharge port of the nozzle toward the end of the extruding mechanism; the nozzle is in a flow-through state, the driving member drives the blocking rod to rise, and the discharge port of the nozzle is conducted. .
在其中一个实施例中,所述安装座构造有贯穿侧壁的长条孔;所述关停嘴组件还包括摆臂;所述摆臂的第一端连接于所述伸缩驱动件,所述摆臂的第二端穿过所述长条孔连接于所述封堵杆,且所述摆臂伸入所述长条孔的部分与所述安装座铰接;所述伸缩驱动件驱动所述第一端上升或下降,所述第二端随之下降或上升。In one of the embodiments, the mounting seat is configured with a long hole penetrating the side wall; the shut-off nozzle assembly further includes a swing arm; the first end of the swing arm is connected to the telescopic drive member, the The second end of the swing arm passes through the long hole and is connected to the blocking rod, and the part of the swing arm extending into the long hole is hinged with the mounting base; the telescopic drive drives the The first end rises or falls, and the second end falls or rises accordingly.
在其中一个实施例中,所述塑料颗粒挤出装置还包括料斗和卸料阀,所述料斗连接于所述挤出机构的进料端;所述卸料阀连接于靠近所述料斗的出料口处;In one of the embodiments, the plastic granule extrusion device further includes a hopper and a discharge valve, the hopper is connected to the feed end of the extrusion mechanism; the discharge valve is connected to the outlet close to the hopper feed port;
所述卸料阀处于打开状态时,所述料斗内的物料经所述卸料阀流出;所述卸料阀处于关闭状态时,所述料斗内的物料流向所述挤出机构。When the discharge valve is in an open state, the material in the hopper flows out through the discharge valve; when the discharge valve is in a closed state, the material in the hopper flows to the extrusion mechanism.
在其中一个实施例中,所述挤出机构的进料端设置有散热件。In one of the embodiments, the feeding end of the extruding mechanism is provided with a cooling element.
第二方面,本申请提供了一种3D打印设备,包括机架和安装于所述机架的如上所述的塑料颗粒挤出装置。In a second aspect, the present application provides a 3D printing device, including a frame and the above-mentioned plastic particle extruding device installed on the frame.
附图说明Description of drawings
为了更好地描述和说明这里公开的那些发明的实施例和/或示例,可以参考一幅或多幅附图。用于描述附图的附加细节或示例不应当被认为是对所公开的发明、目前描述的实施例和/或示例以及目前理解的这些发明的最佳模式中的任何一者的范围的限制。In order to better describe and illustrate embodiments and/or examples of the inventions disclosed herein, reference may be made to one or more of the accompanying drawings. Additional details or examples used to describe the drawings should not be considered limitations on the scope of any of the disclosed inventions, the presently described embodiments and/or examples, and the best mode of these inventions currently understood.
图1为本申请一实施例提供的塑料颗粒挤出装置的结构示意图;Fig. 1 is a schematic structural diagram of a plastic pellet extruding device provided by an embodiment of the present application;
图2为图1所示的塑料颗粒挤出装置的爆炸示意图;Fig. 2 is an explosion schematic diagram of the plastic particle extruding device shown in Fig. 1;
图3为图1所示的塑料颗粒挤出装置的剖视图;Fig. 3 is a cross-sectional view of the plastic pellet extrusion device shown in Fig. 1;
图4为图3所示的塑料颗粒挤出装置的局部示意图;Fig. 4 is a partial schematic view of the plastic pellet extruding device shown in Fig. 3;
图5为图1所示的塑料颗粒挤出装置在另一视角的局部示意图。FIG. 5 is a partial schematic view of the plastic particle extruding device shown in FIG. 1 from another perspective.
附图标记说明:Explanation of reference signs:
100-塑料颗粒挤出装置;110-旋转驱动件;120-挤出机构;121-料筒;122-转动杆;130-分流块;131-压力检测开关;140-喷嘴;150-关停嘴组件;151-伸缩驱动件;152-摆臂;153-封堵杆;161-料斗;162-卸料阀;163-料位传感器;164-入料口;165-排气口;166-观察窗;170-安装座;171-限位凸台;172-长条孔;181-加热件;182-保温套;183-感温线;184-散热件;191-固定座;192-隔热垫。100-Plastic particle extrusion device; 110-Rotary drive; 120-Extrusion mechanism; 121-Cylinder; 122-Rotating rod; 130-Splitter block; Components; 151-telescopic drive; 152-swing arm; 153-plugging rod; 161-hopper; 162-discharging valve; 163-level sensor; 164-inlet; 165-exhaust port; Window; 170-Installation seat; 171-Limiting boss; 172-Long hole; 181-Heating element; 182-Insulation cover; 183-Temperature wire; pad.
具体实施方式detailed description
为使本申请的上述目的、特征和优点能够更加明显易懂,下面结合附图对本申请的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本申请。但是本申请能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本申请内涵的情况下做类似改进,因此本申请不受下面公开的具体实施例的限制。In order to make the above-mentioned purpose, features and advantages of the present application more obvious and understandable, the specific implementation manners of the present application will be described in detail below in conjunction with the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the application. However, the present application can be implemented in many other ways different from those described here, and those skilled in the art can make similar improvements without departing from the connotation of the present application, so the present application is not limited by the specific embodiments disclosed below.
在本申请的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " Back", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inner", "Outer", "Clockwise", "Counterclockwise", "Axial" , "radial", "circumferential" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the application and simplifying the description, rather than indicating or implying the referred device or Elements must have certain orientations, be constructed and operate in certain orientations, and thus should not be construed as limiting the application.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本申请的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In the description of the present application, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.
在本申请中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In this application, terms such as "installation", "connection", "connection" and "fixation" should be interpreted in a broad sense, for example, it can be a fixed connection or a detachable connection, unless otherwise clearly specified and limited. , or integrated; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components or the interaction relationship between two components, unless otherwise specified limit. Those of ordinary skill in the art can understand the specific meanings of the above terms in this application according to specific situations.
在本申请中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present application, unless otherwise clearly specified and limited, a first feature being "on" or "under" a second feature may mean that the first and second features are in direct contact, or that the first and second features are indirect through an intermediary. touch. Moreover, "above", "above" and "above" the first feature on the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. "Below", "beneath" and "beneath" the first feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is less horizontally than the second feature.
需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“上”、“下”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that when an element is referred to as being “fixed on” or “disposed on” another element, it may be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or intervening elements may also be present. As used herein, the terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions are for the purpose of illustration only and are not intended to represent the only embodiment.
本申请的一个或多个实施例的细节在下面的附图和描述中提出。The details of one or more embodiments of the application are set forth in the accompanying drawings and the description below.
图1为本申请一实施例提供的塑料颗粒挤出装置100的结构示意图;图3为图1所示的塑料颗粒挤出装置100的剖视图;图5为图1所示的塑料颗粒挤出装置100在另一视角的局部示意图。如图1、图3和图5所示,本申请一实施例提供的塑料颗粒挤出装置100包括挤出机构120、分流块130和喷嘴140;挤出机构120具有挤出料口,喷嘴140连接于挤出料口处,分流块130安装于挤出料口和喷嘴140的进料口之间,分流块130具有多个间隔设置、且沿分流块130的厚度方向贯穿的流动孔,流动孔的两端分别与挤出料口、喷嘴140的进料口连通。Figure 1 is a schematic structural view of a plastic pellet extrusion device 100 provided by an embodiment of the present application; Figure 3 is a cross-sectional view of the plastic pellet extrusion device 100 shown in Figure 1; Figure 5 is a plastic pellet extrusion device shown in Figure 1 100 is a partial schematic view from another perspective. As shown in Fig. 1, Fig. 3 and Fig. 5, the plastic granule extruding device 100 provided by an embodiment of the present application includes an extruding mechanism 120, a diverter block 130 and a nozzle 140; the extruding mechanism 120 has an extrusion port, and the nozzle 140 Connected to the extrusion port, the diverter block 130 is installed between the extruder port and the feed port of the nozzle 140. The diverter block 130 has a plurality of flow holes arranged at intervals and penetrating along the thickness direction of the diverter block 130. Both ends of the hole communicate with the extrusion port and the feed port of the nozzle 140 respectively.
在本实施例中,挤出机构120包括料筒121和穿设于料筒121的转动杆122;料筒121 和转动杆122之间具有挤出间隙,转动杆122连接于旋转驱动件110;旋转驱动件110用于驱动转动杆122在料筒121内转动,以将物料从挤出间隙挤出。通过旋转驱动件110带动转动杆122转动,转动杆122转动时产生扭矩,增加了物料在料筒121内的流动性,将物料竖直往下输送,使得物料从转动杆122与料筒121之间形成的挤出间隙流出。由于转动杆122和喷嘴140之间设置有分流块130,通过分流块130上间隔开设的多个流动孔对物料进行分流,使得物料经过多个流动孔进入喷嘴140,通过流动孔对压力进行分解,从而缓解转动杆122单侧的挤出压力,使得流动通道内的压力分布更加均衡,降低挤出压力处于偏心状态导致挤出不顺畅的风险。由于喷嘴140出料顺畅,使得挤出量可控,进而能够保证喷嘴140多次挤出量的一致性,保证成型效果。另外,由于物料中可能混含有一些铁杂质,通过多个流动孔进一步可以起到过滤作用,防止杂质直接进入喷嘴140造成喷嘴140堵塞,影响出料效果。In this embodiment, the extrusion mechanism 120 includes a barrel 121 and a rotating rod 122 passing through the barrel 121; there is an extrusion gap between the barrel 121 and the rotating rod 122, and the rotating rod 122 is connected to the rotating drive member 110; The rotating driving member 110 is used to drive the rotating rod 122 to rotate in the barrel 121 to extrude the material from the extrusion gap. The rotating rod 122 is driven to rotate by the rotating drive member 110, and a torque is generated when the rotating rod 122 rotates, which increases the fluidity of the material in the barrel 121, and conveys the material vertically downward, so that the material passes between the rotating rod 122 and the barrel 121. The extrusion gap formed between flows out. Since the diverter block 130 is arranged between the rotating rod 122 and the nozzle 140, the material is divided through a plurality of flow holes set at intervals on the diverter block 130, so that the material enters the nozzle 140 through a plurality of flow holes, and the pressure is decomposed through the flow holes. , so as to relieve the extrusion pressure on one side of the rotating rod 122, so that the pressure distribution in the flow channel is more balanced, and reduce the risk of extrusion being not smooth due to the eccentric state of the extrusion pressure. Since the nozzle 140 discharges material smoothly, the extrusion volume is controllable, thereby ensuring the consistency of the extrusion volume of the nozzle 140 multiple times, and ensuring the molding effect. In addition, since the material may contain some iron impurities, the plurality of flow holes can further play a filtering role, preventing impurities from directly entering the nozzle 140 and causing the nozzle 140 to be blocked and affecting the discharge effect.
旋转驱动件110具体可以为伺服电机和减速机的组合,伺服电机安装在减速机的顶端。伺服电机的输出轴上设置有花键套,转动杆122靠近输出轴的一端具有花键,通过花键和花键套的配合,实现转动杆122与伺服电机的传动连接,且便于转动杆122的拆卸和更换。伺服电机每带动转动杆122转动一个角度,对应料筒121的挤出量确定,因此可以通过控制转动杆122的转速精准控制挤出量,以满足实际的打印速度的需求。转动杆122具体可以为螺杆。Specifically, the rotary driving member 110 may be a combination of a servo motor and a reducer, and the servo motor is installed on the top of the reducer. The output shaft of the servo motor is provided with a spline sleeve, and the end of the rotating rod 122 near the output shaft has a spline. Through the cooperation of the spline and the spline sleeve, the transmission connection between the rotating rod 122 and the servo motor is realized, and it is convenient to rotate the rod 122. removal and replacement. Every time the servo motor drives the rotating rod 122 to rotate an angle, the corresponding extrusion volume of the barrel 121 is determined. Therefore, the extrusion volume can be precisely controlled by controlling the rotation speed of the rotating rod 122 to meet the actual printing speed requirement. Specifically, the rotating rod 122 may be a screw.
如图3和图5所示,在一个实施例中,分流块130为圆柱状的结构,圆柱状分流块的轴线与喷嘴140的轴线重合。由于圆柱状的结构便于加工,因此可以降低分流块130的加工难度。多个流动孔围绕分流块的中心间隔均布设置。通过此种设计,使得通道内的压力分布更加均衡,流体材料在均衡的挤出压力下可以混合的更加均匀和紧实,进而提高打印模型的整体成型效果,降低模型的残次品,保证打印质量。当然,分流块也可以加工成四棱柱结构。进一步地,分流块的下端还连接有压力检测开关131,用于观察喷嘴140内部的压力,防止挤出压力过大影响挤出效果。在其他实施方式中,圆柱状分流块的轴线与喷嘴140的轴线也可以处于偏心的状态,只要保证每个流动孔均能将挤出机构120与喷嘴140连通即可。As shown in FIG. 3 and FIG. 5 , in one embodiment, the diverter block 130 is a cylindrical structure, and the axis of the cylindrical diverter block coincides with the axis of the nozzle 140 . Since the cylindrical structure is easy to process, the processing difficulty of the diverter block 130 can be reduced. A plurality of flow holes are evenly distributed around the center of the diversion block. Through this design, the pressure distribution in the channel is more balanced, and the fluid material can be mixed more uniformly and compactly under the balanced extrusion pressure, thereby improving the overall molding effect of the printed model, reducing the defective products of the model, and ensuring printing quality. Of course, the diverter block can also be processed into a quadrangular prism structure. Further, a pressure detection switch 131 is connected to the lower end of the diverter block, which is used to observe the pressure inside the nozzle 140 and prevent the extrusion effect from being affected by excessive extrusion pressure. In other embodiments, the axis of the cylindrical diverter block and the axis of the nozzle 140 may also be in an eccentric state, as long as each flow hole can communicate with the extrusion mechanism 120 and the nozzle 140 .
图4为图3所示的塑料颗粒挤出装置的局部示意图。如图3和4所示,在一可选的实 施例中,塑料颗粒挤出装置还包括连接于挤出机构120与喷嘴140的安装座170,安装座170上开设有沿喷嘴140的轴向贯穿的安装孔,分流块130嵌设于安装孔内。通过设置该安装座170,保证分流块130与喷嘴140、分流块130与挤出机构120的连通稳定性,提高分流块130对挤出压力进行分解的可靠性。在其他实施方式中,分流块130与喷嘴140也可以通过法兰连接。FIG. 4 is a partial schematic diagram of the plastic particle extruding device shown in FIG. 3 . As shown in FIGS. 3 and 4 , in an optional embodiment, the plastic granule extruder also includes a mounting seat 170 connected to the extrusion mechanism 120 and the nozzle 140 , and the mounting seat 170 is provided with an axial direction along the nozzle 140 . The mounting hole passes through, and the shunt block 130 is embedded in the mounting hole. By setting the installation seat 170 , the communication stability between the flow diversion block 130 and the nozzle 140 , and between the flow distribution block 130 and the extrusion mechanism 120 is ensured, and the reliability of the separation of the extrusion pressure by the flow distribution block 130 is improved. In other embodiments, the diverter block 130 and the nozzle 140 may also be connected by a flange.
进一步地,如图4所示,安装座170朝向挤出料口的一端凸设有限位凸台171,料筒121朝向安装座170的一端凹陷设置有限位凹槽,限位凸台171与该限位凹槽卡接配合,从而对安装座170与挤出机构120之间的连接位置进行限位,防止安装座170相对挤出机构120发生左右移动,影响分流块130分解压力的效果。同时,限位凸台171与限位凹槽的配合还能够为安装座170相对料筒121的安装起到引导作用。Further, as shown in FIG. 4 , the end of the mounting seat 170 facing the extrusion port is protruded with a limiting boss 171 , and the end of the barrel 121 facing the mounting seat 170 is concavely provided with a limiting groove, and the limiting boss 171 is in contact with the end of the mounting seat 170 The limit grooves are clamped and matched to limit the connection position between the mounting seat 170 and the extrusion mechanism 120 , preventing the mounting seat 170 from moving left and right relative to the extrusion mechanism 120 and affecting the pressure decomposition effect of the diverter block 130 . At the same time, the cooperation between the limiting boss 171 and the limiting groove can also play a guiding role for the installation of the mounting seat 170 relative to the barrel 121 .
如图3和图4所示,在一可选的实施例中,塑料颗粒挤出装置100还包括关停嘴组件150,关停嘴组件150包括连接于分流块130的伸缩驱动件151及连接于伸缩驱动件151的封堵杆153。通过伸缩驱动件151驱动封堵杆153移动,使得喷嘴140处于封堵或者流通的状态。当物料需要从一个起始点切换到另一起始点打印时,如果喷嘴140不进行封堵,则材料会继续往外溢出,从而产生拉丝的现象。通过设置该关停嘴组件150,起到跳转换位作用,降低喷嘴140拉丝风险。As shown in Fig. 3 and Fig. 4, in an optional embodiment, the plastic particle extruding device 100 also includes a shut-off nozzle assembly 150, and the shut-off nozzle assembly 150 includes a telescopic drive member 151 connected to the diverter block 130 and a connection on the blocking rod 153 of the telescoping drive member 151. The closing rod 153 is driven to move by the telescopic driving member 151 , so that the nozzle 140 is in a closed or flowing state. When the material needs to be switched from one starting point to another starting point for printing, if the nozzle 140 is not blocked, the material will continue to overflow outwards, resulting in stringing. By arranging the shut-off nozzle assembly 150 , it plays a role of jumping and shifting, reducing the risk of wire drawing of the nozzle 140 .
如图4所示,在一个实施例中,封堵杆153穿设于喷嘴140的内腔,如此,当封堵杆153相对喷嘴140的出料口上升时,喷嘴140的出料口能够处于流通状态;封堵杆153对喷嘴140的出料口下降时,能够堵塞喷嘴140的出料口,使得喷嘴140的出料口能够处于封堵状态。在其他的实施例中,封堵杆153也可以设置在喷嘴140外侧,且伸缩驱动件151可以驱动封堵杆153左右移动,以与喷嘴140的出料口连接或脱离,从而实现喷嘴140的封堵或流通。As shown in Figure 4, in one embodiment, the plugging rod 153 is passed through the inner cavity of the nozzle 140, so that when the plugging rod 153 rises relative to the discharge port of the nozzle 140, the discharge port of the nozzle 140 can be in the Circulation state: when the plugging rod 153 descends to the discharge port of the nozzle 140, it can block the discharge port of the nozzle 140, so that the discharge port of the nozzle 140 can be in a blocked state. In other embodiments, the blocking rod 153 can also be arranged on the outside of the nozzle 140, and the telescopic driver 151 can drive the blocking rod 153 to move left and right to connect or disengage with the discharge port of the nozzle 140, so as to realize the nozzle 140. Blockage or circulation.
请继续参阅图4,在一实施例中,安装座170构造有贯穿侧壁的长条孔172;关停嘴组件还包括摆臂152,摆臂152的第一端连接于伸缩驱动件151,摆臂152的第二端穿过该长条孔172连接于封堵杆153,第一端和第二端为相对的两端,摆臂152在靠近第二端的位置处凸设有第三端,该第三端构造有轴孔,转轴穿过该轴孔与安装座170铰接,该转轴作为摆臂152的支点。长条孔172为摆臂152提供了摆动空间。如此,当伸缩驱动件 151驱动第一端上升时,第二端随着下降;当第一端下降时,第二端随之上升,从而实现封堵杆153相对喷嘴的上下移动。Please continue to refer to FIG. 4 , in one embodiment, the mounting seat 170 is configured with a long hole 172 passing through the side wall; the shut-off nozzle assembly also includes a swing arm 152, the first end of which is connected to the telescopic drive 151, The second end of the swing arm 152 passes through the long hole 172 and is connected to the blocking rod 153. The first end and the second end are opposite ends. The swing arm 152 protrudes from a third end near the second end. , the third end is configured with a shaft hole through which the rotating shaft is hinged to the mounting seat 170 , and the rotating shaft serves as a fulcrum of the swing arm 152 . The elongated hole 172 provides a swing space for the swing arm 152 . In this way, when the telescopic driving member 151 drives the first end to rise, the second end will fall accordingly;
伸缩驱动件151具体可为气缸,通过气缸活塞杆的伸出和缩回带动封堵杆153上升或下降。在其他实施方式中,如果空间允许的情况下,也可直接将封堵杆153与气缸活塞杆连接,无需设置摆臂152实现动力传递。进一步地,考虑到喷嘴140在长时间使用过程中易产生磨损,还可设置喷嘴连接套,喷嘴连接套的一端与分流块密封连接,另一端与喷嘴140可拆卸连接,提高喷嘴140的使用寿命。The telescopic driving member 151 can specifically be an air cylinder, which drives the blocking rod 153 to rise or fall through the extension and retraction of the piston rod of the air cylinder. In other embodiments, if the space permits, the blocking rod 153 can also be directly connected to the cylinder piston rod, without setting the swing arm 152 to realize power transmission. Further, considering that the nozzle 140 is prone to wear and tear during long-term use, a nozzle connection sleeve can also be provided. One end of the nozzle connection sleeve is sealed and connected to the diverter block, and the other end is detachably connected to the nozzle 140, so as to improve the service life of the nozzle 140 .
图2为图1所示的塑料颗粒挤出装置100的爆炸示意图。如图2所示,在其中一个实施例中,塑料颗粒挤出装置100还包括连接于料筒121的加热件181。加热一般有电阻加热和电感加热,电感加热效果好,但成本高,本实施方式中选择电阻加热,采用的加热件181为电阻加热圈。打印材料可选用颗粒或粉末状高分子材料,使得颗粒状物料在料筒121内混合并熔融成流体状。在其他实施方式中,也可不设置加热装置,直接采用流体状的打印材料,例如液态树脂等。FIG. 2 is an exploded schematic diagram of the plastic particle extruding device 100 shown in FIG. 1 . As shown in FIG. 2 , in one embodiment, the plastic pellet extrusion device 100 further includes a heating element 181 connected to the barrel 121 . Heating generally includes resistance heating and inductive heating. Inductive heating is effective but high in cost. In this embodiment, resistance heating is selected, and the heating element 181 used is a resistance heating ring. The printing material can be granular or powdery polymer material, so that the granular material is mixed and melted into a fluid state in the barrel 121 . In other embodiments, a heating device may not be provided, and a fluid printing material, such as liquid resin, may be used directly.
进一步地,为了精确控制料筒121内的加热温度,减少热能的浪费,料筒121上还连接有感温线183。料筒121的外表面开设有螺孔,感温线183被压入螺纹孔,与料筒121紧密接触,感温线183对应设置有三个,分别设置在料筒121的上部、中部和下部,以检测和反映料筒121内的温度状态。针对打印材料的熔点,可设置对应的熔融温度。Further, in order to precisely control the heating temperature in the barrel 121 and reduce the waste of heat energy, the barrel 121 is also connected with a temperature-sensing line 183 . The outer surface of the barrel 121 is provided with a screw hole, and the temperature sensing line 183 is pressed into the threaded hole to be in close contact with the barrel 121. There are three corresponding temperature sensing lines 183, which are respectively arranged on the upper, middle and lower parts of the barrel 121. To detect and reflect the temperature state in the cylinder 121. According to the melting point of the printing material, the corresponding melting temperature can be set.
如图2和图3所示,在一可选的实施例中,料筒121靠近进料口的位置设置有散热件184。因为料筒121外套设有加热件181,而料筒121具有导热性,所以料筒121的进料口位置具有一定的温度,这样就容易造成颗粒状物料在料筒121的进料口位置粘结堵塞,产生架桥现象。因此设置散热件184对料筒121进料口位置的颗粒状物料进行冷却,防止颗粒粘结,有效降低料筒121的进料口堵塞的风险。散热件184具体可包括金属套筒和设置在金属套筒外表面的多个散热片,金属套筒套接在料筒121的表面,散热片之间相互平行,散热片之间有一定的空间,便于散热。散热片的材料是比热较小的金属,吸收热量很快,同时散失热量的速度也相对的快,通过热量传递起到料筒121进料端快速散热的效果。散热片的接触面涂覆有导热硅脂,使料筒121的热量更有效地传导到散热片上,再经散热片散发到周围空气中去。在其他实施方式中,散热件184也可以为散热风扇。As shown in FIG. 2 and FIG. 3 , in an optional embodiment, a heat sink 184 is provided on the barrel 121 close to the feed inlet. Because the barrel 121 is covered with a heating element 181, and the barrel 121 has thermal conductivity, so the feed port position of the barrel 121 has a certain temperature, so it is easy to cause the granular material to stick to the feed port position of the barrel 121. The knot is blocked, resulting in bridging phenomenon. Therefore, the heat sink 184 is set to cool the granular material at the feeding port of the barrel 121 to prevent the particles from sticking together and effectively reduce the risk of blockage of the feeding port of the barrel 121 . The heat sink 184 may specifically include a metal sleeve and a plurality of heat sinks arranged on the outer surface of the metal sleeve. The metal sleeve is sleeved on the surface of the barrel 121. The heat sinks are parallel to each other and there is a certain space between the heat sinks. , to facilitate heat dissipation. The material of the cooling fins is a metal with a small specific heat, which absorbs heat quickly and dissipates heat relatively quickly. Through heat transfer, the feeding end of the barrel 121 can quickly dissipate heat. The contact surface of the heat sink is coated with heat-conducting silicone grease, so that the heat of the barrel 121 is more effectively conducted to the heat sink, and then dissipated into the surrounding air through the heat sink. In other implementations, the heat dissipation element 184 may also be a heat dissipation fan.
如图2所示,在又一可选的实施例中,加热件181外还套设有保温套182。由于保温套182均匀覆盖在加热件181上,因此能减少料筒121内热量的散失,降低耗能,使得料筒121内部的物料熔融混合的更为均匀。另外,还能提升操作人员的安全系数,防止烫伤等事故发生。As shown in FIG. 2 , in yet another optional embodiment, the heating element 181 is further covered with a thermal insulation cover 182 . Because the insulation cover 182 evenly covers the heating element 181 , it can reduce heat loss in the barrel 121 and reduce energy consumption, so that the materials inside the barrel 121 are melted and mixed more uniformly. In addition, it can also improve the safety factor of operators and prevent accidents such as burns.
如图1和图2所示,在一可选的实施例中,塑料颗粒挤出装置100还包括连接于料筒121的料斗161。料斗161上设置有入料口164,通过入料口164将物料投入料斗161内,并通过料斗161的出料口进入料筒121内。进一步地,料斗161的出料口倾斜设置,使得物料在斜面的引导下更容易流入料筒121。另外,料斗161上端还设置有排气口165,排气口165用于排出料斗161内的空气,降低料斗161内的压强变化导致物料堵塞的风险,实现均匀的向料筒121内送料。料斗161靠近自身出料口的位置还设置有料位传感器163,用于对料斗161内的物料高度进行检测。当料斗161内的物料存储到一定高度时,则停止向料斗161内进料。料斗161上还设置有透明的观察窗166,通过该观察窗166可对料斗161内部的送料情况进行监测。在其他实施方式中,也可不设置料斗,直接在料筒上开设入料口进行给料。As shown in FIGS. 1 and 2 , in an optional embodiment, the plastic granule extrusion device 100 further includes a hopper 161 connected to the barrel 121 . The hopper 161 is provided with a material inlet 164 , through which the material is put into the hopper 161 , and then enters the barrel 121 through the outlet of the hopper 161 . Further, the discharge port of the hopper 161 is inclined so that the material flows into the barrel 121 more easily under the guidance of the slope. In addition, an exhaust port 165 is provided at the upper end of the hopper 161 , and the exhaust port 165 is used to discharge the air in the hopper 161 , reducing the risk of material clogging caused by pressure changes in the hopper 161 , and realizing uniform feeding into the barrel 121 . The hopper 161 is also provided with a material level sensor 163 at a position close to its own material outlet for detecting the height of the material in the hopper 161 . When the material in the hopper 161 is stored to a certain height, feeding into the hopper 161 is stopped. The hopper 161 is also provided with a transparent observation window 166 through which the feeding conditions inside the hopper 161 can be monitored. In other embodiments, a hopper may not be provided, and a material inlet is directly provided on the barrel for feeding.
如图1和图3所示,在一实施例中,塑料颗粒挤出装置100还包括连接于料斗161靠近料斗161出料口位置的卸料阀162。该卸料阀162具体可为旋钮式卸料阀162。正常使用时,卸料阀162处于关闭状态,卸料阀162与料斗161不连通,使得料斗161内的物料流向挤出机构120。当喷嘴140停止出料后,如果料斗161内还有剩余物料,可以通过旋钮将卸料阀162打开,使得剩余物料经过卸料阀162的出口排出,起到余料回收和减少浪费的作用。另外,当储存在料斗161内的物料变质或受潮时,也可打开卸料阀162将废料排出。As shown in FIG. 1 and FIG. 3 , in one embodiment, the plastic granule extrusion device 100 further includes a discharge valve 162 connected to the hopper 161 near the outlet of the hopper 161 . The unloading valve 162 can specifically be a knob type unloading valve 162 . During normal use, the unloading valve 162 is closed, and the unloading valve 162 is not connected to the hopper 161 , so that the material in the hopper 161 flows to the extrusion mechanism 120 . After the nozzle 140 stops discharging, if there are remaining materials in the hopper 161, the discharge valve 162 can be opened by the knob, so that the remaining materials are discharged through the outlet of the discharge valve 162, so as to recover the remaining materials and reduce waste. In addition, when the materials stored in the hopper 161 deteriorate or become damp, the unloading valve 162 can also be opened to discharge the waste materials.
如图3所示,在一实施例中,塑料颗粒挤出装置100还包括固定座191。减速机通过法兰连接于固定座191的上端,料筒121连接于固定座191的下端。固定座191和料筒121上对应开设有键槽,定位键安装于键槽内实现固定座191和料筒121的连接,防止料筒121发生相对转动;且料筒121穿过固定座191的一端通过螺母锁紧,以对料筒121进行限位,防止料筒121发生相对滑动。As shown in FIG. 3 , in an embodiment, the plastic particle extrusion device 100 further includes a fixing seat 191 . The speed reducer is connected to the upper end of the fixing seat 191 through a flange, and the barrel 121 is connected to the lower end of the fixing seat 191 . The fixed seat 191 and the barrel 121 are correspondingly provided with a keyway, and the positioning key is installed in the keyway to realize the connection between the fixed seat 191 and the barrel 121 to prevent the relative rotation of the barrel 121; and the barrel 121 passes through one end of the fixed seat 191 The nut is locked to limit the barrel 121 and prevent the barrel 121 from sliding relative to each other.
进一步地,塑料颗粒挤出装置100还包括隔热垫192,隔热垫192设置在固定座191 和减速机之间。由于减速机在传动过程中会产生热量,且料筒121连接有加热件181对其进行加热,为了防止料筒121和减速机互相影响,设置隔热垫192对二者之间产生的热量进行隔离,提高料筒121的加热精度。另外,隔热垫192还能够防止减速机和固定座191之间的接触磨损,提高二者的使用寿命。Further, the plastic granule extrusion device 100 also includes a heat insulation pad 192, and the heat insulation pad 192 is arranged between the fixing seat 191 and the speed reducer. Since the speed reducer will generate heat during the transmission process, and the barrel 121 is connected with a heating element 181 to heat it, in order to prevent the barrel 121 and the speed reducer from interacting with each other, a heat insulating pad 192 is set to heat the heat generated between the two. Insulation improves the heating accuracy of the barrel 121. In addition, the heat insulating pad 192 can also prevent the contact wear between the reducer and the fixing seat 191 and improve the service life of both.
上述塑料颗粒挤出装置100,通过料斗161对物料进行存储并将物料输送至料筒121。由于设置有卸料阀162,因此,当需要换料或者是停止打印时,可通过卸料阀162将余料回收,减少浪费。通过伺服电机带动转动杆122在料筒121内旋转,旋转时产生扭矩,将物料竖直往下输送。转动杆122靠近料筒121进料口的位置套接有散热件184,加快散热,有效降低料筒121下部的热量向上传递,导致料筒121的进料口产生堵塞架桥的风险。在料筒121的加热段,即设置加热件的区域,由于加热件181的存在,颗粒状的物料逐渐成为熔融态,最终从挤出机构120的挤出料口挤出到分流块130。而后通过分流块130上间隔开设的多个流动孔对物料进行分流,以对熔融压力进行分解,从而缓解转动杆122单侧的挤出压力,使得流动通道内的压力分布更加均衡,降低挤出压力处于偏心状态导致挤出不顺畅的风险。由于喷嘴140出料顺畅,使得挤出量可控,进而能够保证喷嘴140多次挤出量的一致性,保证成型效果。进一步的,分流块130还能起到过滤物料中的杂质的效果。加热件181外套设有保温套182,以隔绝热量,减少料筒121内热量的散失,且能够防止烫伤,提升操作人员的安全系数。通过关停嘴组件150,可起到跳转换位作用,降低喷嘴140拉丝风险。The above-mentioned plastic particle extruding device 100 stores the material through the hopper 161 and transports the material to the cylinder 121 . Since the unloading valve 162 is provided, when it is necessary to change the material or stop printing, the remaining material can be recovered through the unloading valve 162 to reduce waste. The rotating rod 122 is driven to rotate in the barrel 121 by the servo motor, and torque is generated during the rotation, and the material is conveyed vertically downward. The position of the rotating rod 122 close to the feeding port of the barrel 121 is sleeved with a heat sink 184 to accelerate heat dissipation and effectively reduce the heat transfer from the lower part of the barrel 121 upwards, resulting in the risk of blocking and bridging the feeding port of the barrel 121. In the heating section of the barrel 121 , that is, the area where the heating element is installed, due to the existence of the heating element 181 , the granular material gradually becomes molten, and is finally extruded from the extrusion port of the extrusion mechanism 120 to the diverter block 130 . Then the material is diverted through a plurality of flow holes set at intervals on the diverter block 130 to decompose the melting pressure, so as to relieve the extrusion pressure on one side of the rotating rod 122, make the pressure distribution in the flow channel more balanced, and reduce extrusion pressure. Risk of poor extrusion due to eccentric pressure. Since the nozzle 140 discharges material smoothly, the extrusion volume is controllable, thereby ensuring the consistency of the extrusion volume of the nozzle 140 multiple times, and ensuring the molding effect. Furthermore, the diverter block 130 can also function to filter impurities in the material. The heating element 181 is provided with a thermal insulation cover 182 to insulate heat, reduce heat loss in the barrel 121, prevent burns, and improve the safety factor of operators. By shutting down the nozzle assembly 150, it can play a role of jumping and shifting, reducing the risk of wire drawing of the nozzle 140.
本申请还提供一种3D打印设备,包括机架和安装于机架的如上所述的塑料颗粒挤出装置100。由于该塑料颗粒挤出装置100内设置有分流块130,使得挤出压力经过分流块130的流动孔后更加均衡,保证物料挤出的顺畅程度,进而保证喷嘴140多次挤出量的一致性,提高模型的打印效果。The present application also provides a 3D printing device, including a frame and the above-mentioned plastic particle extruding device 100 installed on the frame. Since the plastic particle extrusion device 100 is provided with a diverter block 130, the extrusion pressure is more balanced after passing through the flow holes of the diverter block 130, ensuring the smoothness of material extrusion, thereby ensuring the consistency of the extrusion volume of the nozzle 140 times , to improve the printing effect of the model.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The various technical features of the above-mentioned embodiments can be combined arbitrarily. For the sake of concise description, all possible combinations of the various technical features in the above-mentioned embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, should be considered as within the scope of this specification.
以上所述实施例仅表达了本申请的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对申请专利范围的限制。应当指出的是,对于本领域的普通技术人员来说, 在不脱离本申请构思的前提下,还可以做出若干变形和改进,这些都属于本申请的保护范围。因此,本申请专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the present application, and the description thereof is relatively specific and detailed, but should not be construed as limiting the scope of the patent application. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present application, and these all belong to the protection scope of the present application. Therefore, the scope of protection of the patent application should be based on the appended claims.

Claims (10)

  1. 一种塑料颗粒挤出装置,其特征在于,包括:A plastic granule extrusion device is characterized in that it comprises:
    挤出机构(120),所述挤出机构(120)具有挤出料口;Extruding mechanism (120), described extruding mechanism (120) has extruding material port;
    喷嘴(140),所述喷嘴(140)连接于所述挤出料口处;A nozzle (140), the nozzle (140) is connected to the extrusion port;
    分流块(130),所述分流块(130)安装于所述挤出料口与所述喷嘴(140)的进料口之间;所述分流块(130)具有多个间隔设置、且沿所述分流块(130)的厚度方向贯穿的流动孔;所述流动孔的两端分别与所述挤出料口、所述喷嘴(140)的进料口连通。A diverter block (130), the diverter block (130) is installed between the extrusion port and the feed port of the nozzle (140); the diverter block (130) has a plurality of intervals, and along the A flow hole penetrating through the thickness direction of the diverter block (130); both ends of the flow hole communicate with the extrusion port and the feed port of the nozzle (140) respectively.
  2. 根据权利要求1所述的塑料颗粒挤出装置,其特征在于,所述分流块(130)为柱状分流块(130),且所述柱状分流块(130)的轴线与所述喷嘴(140)的轴线重合。The plastic particle extrusion device according to claim 1, characterized in that, the diverter block (130) is a columnar diverter block (130), and the axis of the columnar diverter block (130) is aligned with the nozzle (140) axes coincide.
  3. 根据权利要求1所述的塑料颗粒挤出装置,其特征在于,所述塑料颗粒挤出装置还包括连接于所述挤出机构(120)与所述喷嘴(140)之间的安装座(170),所述安装座(170)上开设有沿所述喷嘴(140)的轴向贯穿的安装孔,所述分流块(130)嵌设于所述安装孔内。The plastic particle extrusion device according to claim 1, characterized in that, the plastic particle extrusion device further comprises a mounting seat (170) connected between the extrusion mechanism (120) and the nozzle (140) ), the mounting seat (170) is provided with a mounting hole penetrating in the axial direction of the nozzle (140), and the splitter block (130) is embedded in the mounting hole.
  4. 根据权利要求3所述的塑料颗粒挤出装置,其特征在于,所述安装座(170)朝向所述挤出料口的一端凸设有限位凸台(171),所述限位凸台(171)用于对所述挤出机构(120)相对所述安装座(170)的连接进行限位。The plastic granule extruding device according to claim 3, characterized in that, one end of the installation seat (170) facing the extrusion port is protruded with a limiting boss (171), and the limiting boss ( 171) is used to limit the connection of the extruding mechanism (120) relative to the installation seat (170).
  5. 根据权利要求3所述的塑料颗粒挤出装置,其特征在于,所述塑料颗粒挤出装置还包括关停嘴组件(150);The plastic particle extruding device according to claim 3, characterized in that, the plastic particle extruding device further comprises a shut-off nozzle assembly (150);
    所述关停嘴组件(150)包括连接于所述安装座(170)的伸缩驱动件(151)及连接于所述伸缩驱动件(151)的封堵杆(153),所述伸缩驱动件(151)驱动所述封堵杆(153)相对所述喷嘴(140)移动,以使所述喷嘴(140)处于封堵或流通的状态。The shut-off nozzle assembly (150) includes a telescopic driver (151) connected to the mounting seat (170) and a blocking rod (153) connected to the telescopic driver (151), the telescopic driver (151) Driving the blocking rod (153) to move relative to the nozzle (140), so that the nozzle (140) is in a state of blocking or flowing.
  6. 根据权利要求5所述的塑料颗粒挤出装置,其特征在于,所述喷嘴(140)处于封堵状态,所述驱动件驱动所述封堵杆(153)下降,以堵塞所述喷嘴(140)的出料口朝向所述挤出机构(120)的一端;所述喷嘴(140)处于流通状态,所述驱动件驱动所述封堵杆(153)上升,所述喷嘴(140)的出料口导通。The plastic particle extrusion device according to claim 5, characterized in that, the nozzle (140) is in a blocked state, and the driving member drives the blocking rod (153) to descend to block the nozzle (140 ) towards one end of the extruding mechanism (120); the nozzle (140) is in a flow state, and the driving member drives the blocking rod (153) to rise, and the outlet of the nozzle (140) The feed port is turned on.
  7. 根据权利要求6所述的塑料颗粒挤出装置,其特征在于,所述安装座(170)构造有贯穿侧壁的长条孔(172);The plastic particle extruding device according to claim 6, characterized in that, the mounting seat (170) is configured with a long hole (172) penetrating the side wall;
    所述关停嘴组件(150)还包括摆臂(152);所述摆臂(152)的第一端连接于所述伸缩驱动件(151),所述摆臂(152)的第二端穿过所述长条孔(172)连接于所述封堵杆(153), 且所述摆臂(152)伸入所述长条孔(172)的部分与所述安装座(170)铰接;所述伸缩驱动件(151)驱动所述第一端上升或下降,所述第二端随之下降或上升。The shut-off nozzle assembly (150) also includes a swing arm (152); the first end of the swing arm (152) is connected to the telescopic driver (151), and the second end of the swing arm (152) connected to the blocking rod (153) through the long hole (172), and the part of the swing arm (152) extending into the long hole (172) is hinged to the mounting seat (170) ; The telescopic driver (151) drives the first end to rise or fall, and the second end falls or rises accordingly.
  8. 根据权利要求1所述的塑料颗粒挤出装置,其特征在于,所述塑料颗粒挤出装置还包括料斗(161)和卸料阀(162),所述料斗(161)连接于所述挤出机构(120)的进料端;所述卸料阀(162)连接于靠近所述料斗(161)的出料口处;The plastic pellet extruding device according to claim 1, characterized in that, the plastic pellet extruding device further comprises a hopper (161) and a discharge valve (162), and the hopper (161) is connected to the extruder The feed end of the mechanism (120); the discharge valve (162) is connected to the discharge port near the hopper (161);
    所述卸料阀(162)处于打开状态时,所述料斗(161)内的物料经所述卸料阀(162)流出;所述卸料阀(162)处于关闭状态时,所述料斗(161)内的物料流向所述挤出机构(120)。When the discharge valve (162) is in an open state, the material in the hopper (161) flows out through the discharge valve (162); when the discharge valve (162) is in a closed state, the hopper ( 161) flows to said extrusion mechanism (120).
  9. 根据权利要求1所述的塑料颗粒挤出装置,其特征在于,所述挤出机构(120)的进料端设置有散热件(184)。The plastic granule extruding device according to claim 1, characterized in that, the feeding end of the extruding mechanism (120) is provided with a cooling element (184).
  10. 一种3D打印设备,其特征在于,包括机架及安装于所述机架的权利要求1-9任一项所述的塑料颗粒挤出装置。A 3D printing device, characterized by comprising a frame and the plastic particle extruding device according to any one of claims 1-9 installed on the frame.
PCT/CN2022/107342 2021-07-23 2022-07-22 Plastic pellet extrusion apparatus and 3d printing device WO2023001274A1 (en)

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CN115700179A (en) * 2022-10-27 2023-02-07 无锡有田五维增材科技有限公司 Impulse type 3D printer

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