WO2022267586A1 - 一种不锈钢网封装结构的柔性组件 - Google Patents

一种不锈钢网封装结构的柔性组件 Download PDF

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WO2022267586A1
WO2022267586A1 PCT/CN2022/083096 CN2022083096W WO2022267586A1 WO 2022267586 A1 WO2022267586 A1 WO 2022267586A1 CN 2022083096 W CN2022083096 W CN 2022083096W WO 2022267586 A1 WO2022267586 A1 WO 2022267586A1
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stainless steel
steel mesh
flexible
melt adhesive
mesh
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PCT/CN2022/083096
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English (en)
French (fr)
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邱新旺
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金阳(泉州)新能源科技有限公司
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/048Encapsulation of modules
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/0248Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies
    • H01L31/036Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies characterised by their crystalline structure or particular orientation of the crystalline planes
    • H01L31/0392Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies characterised by their crystalline structure or particular orientation of the crystalline planes including thin films deposited on metallic or insulating substrates ; characterised by specific substrate materials or substrate features or by the presence of intermediate layers, e.g. barrier layers, on the substrate
    • H01L31/03926Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies characterised by their crystalline structure or particular orientation of the crystalline planes including thin films deposited on metallic or insulating substrates ; characterised by specific substrate materials or substrate features or by the presence of intermediate layers, e.g. barrier layers, on the substrate comprising a flexible substrate
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/048Encapsulation of modules
    • H01L31/0481Encapsulation of modules characterised by the composition of the encapsulation material
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/048Encapsulation of modules
    • H01L31/049Protective back sheets
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Definitions

  • the utility model relates to the field of solar cells and flexible solar cells, in particular to a flexible assembly with a stainless steel net packaging structure.
  • Flexible solar cells are laid sequentially by flexible backplane, first hot-melt adhesive, battery string, second hot-melt adhesive, and flexible front sheet, and laminated to form a flexible silicon-based battery module, which can be applied to solar backpacks, solar convertibles, solar Cars, solar sailing boats and even solar airplanes are a kind of solar cells, which have the advantages of advanced technology, excellent performance, low cost and wide application.
  • a high-temperature and high-humidity environment temperature 85°C or humidity 85%
  • delamination, deformation, desoldering of the ribbon, and yellowing of the product will occur.
  • the utility model provides a flexible assembly of a stainless steel mesh encapsulation structure, which is characterized in that the flexible assembly of the stainless steel mesh encapsulation structure includes a flexible backplane, a first hot melt adhesive, a solar cell String, stainless steel mesh, second hot melt adhesive, flexible front plate.
  • the flexible back plate and the flexible front plate are respectively arranged on the outer surfaces of the first hot melt adhesive and the second hot melt adhesive, and the solar cell string and the stainless steel mesh are arranged in the middle of the first hot melt adhesive and the second hot melt adhesive ;
  • the stainless steel mesh is arranged at some or all positions around the outer edge of the solar cell string and is distributed continuously or dispersedly.
  • the stainless steel mesh is made of any stainless steel mesh material such as SUS302, 304, 304L, 316, 316L, 310s; its types are stainless steel plain mesh, stainless steel twill mesh, stainless steel bamboo pattern mesh, five-shed stainless steel mesh, stainless steel mesh At least one of perforated mesh or stainless steel chain link fence, etc.; its mesh number is at least one of 20 or less, 20, 30, 40, 60, 80, or more than 80; its width and length can be determined according to the size of solar cell modules And solar module installation requirements to do different adjustment design.
  • any stainless steel mesh material such as SUS302, 304, 304L, 316, 316L, 310s
  • its types are stainless steel plain mesh, stainless steel twill mesh, stainless steel bamboo pattern mesh, five-shed stainless steel mesh, stainless steel mesh
  • its mesh number is at least one of 20 or less, 20, 30, 40, 60, 80, or more than 80
  • its width and length can be determined according to
  • the flexible backboard is one of plastic films ETFE, PI, PET, PEN, PVDF or composite films of fluorine-containing materials.
  • the first hot melt adhesive and the second hot melt adhesive are one of EVA, Surlyn and POE.
  • the solar cell string is one of monocrystalline silicon cell, polycrystalline silicon cell, silicon-based heterojunction, PERC, PERL, PERT, TOPCOM, IBC or HBC
  • the flexible front plate is one of plastic films ETFE, PET, PEN, transparent PVDF or transparent composite films of fluorine-containing materials.
  • the utility model has the following advantages:
  • the flexible assembly of the stainless steel mesh encapsulation structure provided by the utility model is continuously distributed or dispersed by arranging the stainless steel mesh at local or all positions around the outer edge of the solar battery string. Because stainless steel has high corrosion resistance, high and low temperature resistance, oxidation resistance, and strong plasticity, laying stainless steel mesh on the outer edge of the solar cell string and then laminating it can effectively protect the solar cell string and prevent external impurities such as water vapor from entering. Soaking and corroding solar cell strings can cause product oxidation, ribbon desoldering, and product yellowing, which will affect the quality of components. Furthermore, compared with flexible backplanes such as PET, stainless steel has the advantages of high hardness and good strength. Therefore, the installation of stainless steel mesh can further strengthen the strength of flexible components and increase the tear resistance of flexible components. Position punched inlaid metal pull buckle flexible components will not be torn.
  • Fig. 1 is the schematic cross-sectional view of the flexible component structure of the stainless steel net packaging structure provided by the utility model;
  • Fig. 2 is a structural schematic diagram of the stainless steel mesh encapsulation structure provided by the embodiment of the utility model in all positions around the solar cell string and the continuous arrangement of stainless steel mesh;
  • Fig. 3 is a schematic diagram of the structure of the stainless steel mesh encapsulation structure provided by the embodiment of the present utility model, where the stainless steel mesh is scattered in a local position around the solar cell string.
  • the utility model provides a flexible assembly of a stainless steel mesh encapsulation structure
  • the flexible assembly of the stainless steel mesh encapsulation structure includes a flexible backplane 1, a first hot melt adhesive 2, a solar cell string 3, a stainless steel mesh 4.
  • the flexible back plate 1 and the flexible front plate 6 are respectively arranged on the outer surfaces of the first hot melt adhesive 2 and the second hot melt adhesive 5, and the solar battery string 3 and the stainless steel mesh 4 are arranged on the first hot melt adhesive 2 and the outer surface of the second hot melt adhesive 5.
  • the stainless steel mesh 4 is arranged in a partial position or all positions around the outer edge of the solar cell string 3 and is distributed continuously or dispersedly.
  • the stainless steel mesh 4 is arranged at all positions around the solar cell string 3 and distributed continuously, which not only effectively protects the solar cell string, but also enhances the strength and tear resistance of the flexible components.
  • the stainless steel mesh 4 is arranged in local positions around the solar cell string 3 and dispersedly distributed, which not only partially protects the solar cell string, but also enhances the strength of the flexible component, and at the same time punches holes at the position where the stainless steel mesh 4 is set. Inlaid with metal pull buttons 7, the flexible components will not be torn.
  • the stainless steel mesh 4 is made of any stainless steel mesh material such as SUS302, 304, 304L, 316, 316L, 310s; its types are stainless steel plain mesh, stainless steel twill mesh, stainless steel bamboo pattern mesh, five-shed stainless steel mesh, stainless steel mesh At least one of perforated mesh or stainless steel chain link fence, etc.; its mesh number is at least one of 20 or less, 20, 30, 40, 60, 80, or more than 80; its width and length can be determined according to the size of solar cell modules And solar module installation requirements to do different adjustment design.
  • the flexible backsheet 1 is one of plastic films ETFE, PI, PET, PEN, PVDF or composite films of fluorine-containing materials.
  • the first hot melt adhesive 2 and the second hot melt adhesive 5 are one of EVA, Surlyn and POE.
  • the solar battery string 3 is one of monocrystalline silicon cells, polycrystalline silicon cells, silicon-based heterojunction, PERC, PERL, PERT, TOPCOM, IBC or HBC.
  • the flexible front plate 6 is a plastic film ETFE, PET, One of PEN, transparent PVDF or transparent composite film of fluorine-containing material.
  • the utility model provides a flexible assembly with a stainless steel mesh encapsulation structure, and the stainless steel mesh is arranged in a local or all position around the outer edge of the solar battery string and is distributed continuously or dispersedly. Because stainless steel has high corrosion resistance, high and low temperature resistance, oxidation resistance, and strong plasticity, laying stainless steel mesh on the outer edge of the solar cell string and then laminating it can effectively protect the solar cell string and prevent external impurities such as water vapor from entering. Soaking and corroding solar battery strings can cause product oxidation, ribbon desoldering, and product yellowing, which will affect the quality of components. Furthermore, compared with flexible backplanes such as PET, stainless steel has the advantages of high hardness and good strength. Therefore, the installation of stainless steel mesh can further strengthen the strength of flexible components and increase the tear resistance of flexible components. Position punched inlaid metal pull buckle flexible components will not be torn.

Abstract

一种不锈钢网封装结构的柔性组件,其包含柔性背板(1)、第一热熔胶(2)、太阳电池串(3)、不锈钢网(4)、第二热熔胶(5)、柔性前板(6)。柔性背板和柔性前板分别设置在第一热熔胶和第二热熔胶的外表面,太阳电池串和不锈钢网设置在第一热熔胶和第二热熔胶的中间;不锈钢网设置在太阳电池串外边缘四周的局部位置或全部位置并呈连续分布或分散分布。可以加强柔性组件的强度,增加柔性组件的耐撕扯特性。

Description

一种不锈钢网封装结构的柔性组件 技术领域
本实用新型涉及太阳能电池、柔性太阳能电池领域,尤其涉及一种不锈钢网封装结构的柔性组件。
背景技术
柔性太阳能电池,由柔性背板、第一热熔胶、电池串、第二热熔胶、柔性前板依次敷设,层压形成柔性硅基电池模组,可以应用于太阳能背包、太阳能敞篷、太阳能汽车、太阳能帆船甚至太阳能飞机上,是太阳能电池的一种,具有技术先进、性能优良、成本低廉、用途广泛等优点。但是当柔性太阳能电池模组在高温高湿(温度85℃或湿度85%)的环境下测试1000个小时以上时会出现脱层、变形、焊带脱焊、产品发黄等现象。实际使用时,在比较恶劣的使用环境下,如高温或低温,高湿或干旱,风吹时间长风力大的情况下长时间使用,也会出现产品撕裂,内部因湿气浸入导致焊带氧化脱焊等现象。此外,柔性太阳电池组件在实际应用中为了方便悬挂或美观等用途需要在组件的边缘位置打孔并镶嵌金属扣,但因柔性前背板的强度不够,会在使用过程也会出现撕裂现象。以上均易造成柔性太阳能电池组件产品性能下降,影响柔性太阳能电池组件品质。
发明内容
为解决现有技术存在的缺陷,本实用新型提供了一种不锈钢网封装结构的柔性组件,其特征在于,所述不锈钢网封装结构的柔性组件包含柔性 背板、第一热熔胶、太阳电池串、不锈钢网、第二热熔胶、柔性前板。所述柔性背板和柔性前板分别设置在第一热熔胶和第二热熔胶的外表面,所述太阳电池串和不锈钢网设置在第一热熔胶和第二热熔胶的中间;所述不锈钢网设置在太阳电池串外边缘四周的局部位置或全部位置并呈连续分布或分散分布。
优选的,所述不锈钢网,其材质为SUS302、304、304L、316、316L、310s等任意不锈钢网材质;其种类为不锈钢平纹网、不锈钢斜纹网、不锈钢竹花纹网、五综不锈钢网、不锈钢冲孔网或不锈钢勾花网等中的至少一种;其目数为20以下、20、30、40、60、80、80以上中的至少一种;其宽度及长度可根据太阳电池组件尺寸及太阳能组件安装的要求做不同的调节设计。
优选的,所述柔性背板为塑料薄膜ETFE、PI、PET、PEN、PVDF或含氟材料的复合膜中的一种。
优选的,所述第一热熔胶、第二热熔胶为EVA、Surlyn、POE中的一种。
优选的,所述的太阳电池串为单晶硅电池、多晶硅电池、硅基异质结、PERC、PERL、PERT、TOPCOM、IBC或HBC中的一种
优选的,所述柔性前板为塑料薄膜ETFE、PET、PEN、透明PVDF或含氟材料的透明复合膜中的一种。
由上述对本实用新型结构的描述可知,和现有技术相比,本实用新型具有如下优点:
本实用新型提供的不锈钢网封装结构的柔性组件,通过将不锈钢网设 置在太阳电池串的外边缘四周的局部位置或全部位置并呈连续分布或分散分布。因为不锈钢具有高耐腐蚀性,耐高低温,耐氧化的特性,而且可塑性强,将不锈钢网铺设在太阳电池串的外边缘后再层压,可以有效保护太阳电池串,防止水汽等外部杂质入浸腐蚀太阳电池串,并造成产品氧化、焊带脱焊、产品发黄等现象,影响影响组件质量。再者,和PET等柔性背板相比,不锈钢具有硬度高、强度好等优点,因此,不锈钢网的设置可以进一步加强柔性组件的强度,增加柔性组件的耐撕扯特性,即使在设置不锈钢网的位置打孔镶嵌金属拉扣柔性组件也不会被撕裂。
附图说明
构成本申请的一部分的附图用来提供对本实用新型的进一步理解,本实用新型的示意性实施例及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。在附图中:
图1为本实用新型提供的不锈钢网封装结构的柔性组件结构剖面示意图;
图2为本实用新型实施例提供的不锈钢网封装结构的柔性组件在太阳电池串四周全部位置并连续设置不锈钢网的结构示意图;
图3为本实用新型实施例提供的不锈钢网封装结构的柔性组件在太阳电池串周围局部位置并分散设置不锈钢网的结构示意图。
具体实施方式
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合 附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。
如图1所示,本实用新型提供了一种不锈钢网封装结构的柔性组件,所述不锈钢网封装结构的柔性组件包含柔性背板1、第一热熔胶2、太阳电池串3、不锈钢网4、第二热熔胶5、柔性前板6。所述柔性背板1和柔性前板6分别设置在第一热熔胶2和第二热熔胶5的外表面,所述太阳电池串3和不锈钢网4设置在第一热熔胶2和第二热熔胶5的中间;所述不锈钢网4设置在太阳电池串3外边缘四周的局部位置或全部位置并呈连续分布或分散分布。
如图2所示,所述不锈纲网4设置在太阳电池串3的四周全部位置并连续分布,既有效保护太阳电池串,又能增强柔性组件的强度和耐撕扯特性。
如图3所示,所述不锈钢网4设置在太阳电池串3的四周局部位置并分散分布,既局部保护太阳电池串,增强柔性组件的强度,同时即使在设置不锈钢网4的位置上打孔镶嵌金属拉扣7,柔性组件也不会被撕裂。
其中,所述不锈钢网4,其材质为SUS302、304、304L、316、316L、310s等任意不锈钢网材质;其种类为不锈钢平纹网、不锈钢斜纹网、不锈钢竹花纹网、五综不锈钢网、不锈钢冲孔网或不锈钢勾花网等中的至少一种;其目数为20以下、20、30、40、60、80、80以上中的至少一种;其宽度及长度可根据太阳电池组件尺寸及太阳能组件安装的要求做不同的调节设计。所述柔性背板1为塑料薄膜ETFE、PI、PET、PEN、PVDF或含氟材料的复合膜中的一种。所述第一热熔胶2、第二热熔胶5为EVA、Surlyn、 POE中的一种。所述的太阳电池串3为单晶硅电池、多晶硅电池、硅基异质结、PERC、PERL、PERT、TOPCOM、IBC或HBC中的一种所述柔性前板6为塑料薄膜ETFE、PET、PEN、透明PVDF或含氟材料的透明复合膜中的一种。
本实用新型提供的不锈钢网封装结构的柔性组件,通过将不锈钢网设置在太阳电池串的外边缘四周的局部位置或全部位置并呈连续分布或分散分布。因为不锈钢具有高耐腐蚀性,耐高低温,耐氧化的特性,而且可塑性强,将不锈钢网铺设在太阳电池串的外边缘后再层压,可以有效保护太阳电池串,防止水汽等外部杂质入浸腐蚀太阳电池串,并造成产品氧化、焊带脱焊、产品发黄等现象,影响影响组件质量。再者,和PET等柔性背板相比,不锈钢具有硬度高、强度好等优点,因此,不锈钢网的设置可以进一步加强柔性组件的强度,增加柔性组件的耐撕扯特性,即使在设置不锈钢网的位置打孔镶嵌金属拉扣柔性组件也不会被撕裂。
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。

Claims (6)

  1. 一种不锈钢网封装结构的柔性组件,其特征在于:所述不锈钢网封装结构的柔性组件包含柔性背板、第一热熔胶、太阳电池串、不锈钢网、第二热熔胶、柔性前板。所述柔性背板和柔性前板分别设置在第一热熔胶和第二热熔胶的外表面,所述太阳电池串和不锈钢网设置在第一热熔胶和第二热熔胶的中间;所述不锈钢网设置在太阳电池串外边缘四周的局部位置或全部位置并呈连续分布或分散分布。
  2. 根据权利要求1所述不锈钢网封装结构的柔性组件,其特征还在于:所述不锈钢网,其材质为SUS302、304、304L、316、316L、310s等任意不锈钢网材质;其种类为不锈钢平纹网、不锈钢斜纹网、不锈钢竹花纹网、五综不锈钢网、不锈钢冲孔网或不锈钢勾花网等中的至少一种;其目数为20以下、20、30、40、60、80、80以上中的至少一种;其宽度及长度可根据太阳电池组件尺寸及太阳能组件安装的要求做不同的调节设计。
  3. 根据权利要求1所述不锈钢网封装结构的柔性组件,其特征还在于:所述柔性背板为塑料薄膜ETFE、PI、PET、PEN、PVDF或含氟材料的复合膜中的一种。
  4. 根据权利要求1所述不锈钢网封装结构的柔性组件,其特征还在于:所述第一热熔胶、第二热熔胶为EVA、Surlyn、POE中的一种。
  5. 根据权利要求1所述不锈钢网封装结构的柔性组件,其特征还在于:所述的太阳电池串为单晶硅电池、多晶硅电池、硅基异质结、PERC、PERL、PERT、TOPCOM、IBC或HBC中的一种
  6. 根据权利要求1所述不锈钢网封装结构的柔性组件,其特征还在于: 所述柔性前板为塑料薄膜ETFE、PET、PEN、透明PVDF或含氟材料的透明复合膜中的一种。
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