WO2022257880A1 - 一种超强薄壁的耐腐蚀钢管 - Google Patents
一种超强薄壁的耐腐蚀钢管 Download PDFInfo
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- WO2022257880A1 WO2022257880A1 PCT/CN2022/097122 CN2022097122W WO2022257880A1 WO 2022257880 A1 WO2022257880 A1 WO 2022257880A1 CN 2022097122 W CN2022097122 W CN 2022097122W WO 2022257880 A1 WO2022257880 A1 WO 2022257880A1
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- WIPO (PCT)
- Prior art keywords
- alloy layer
- steel pipe
- zinc
- aluminum
- resistant steel
- Prior art date
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- 239000010935 stainless steel Substances 0.000 title claims abstract description 18
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 78
- 239000000956 alloy Substances 0.000 claims abstract description 78
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 27
- 239000010959 steel Substances 0.000 claims abstract description 27
- 229910000640 Fe alloy Inorganic materials 0.000 claims abstract description 19
- -1 zinc-aluminum-magnesium Chemical compound 0.000 claims abstract description 19
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims abstract description 8
- 229910000611 Zinc aluminium Inorganic materials 0.000 claims abstract description 7
- 229910001297 Zn alloy Inorganic materials 0.000 claims abstract description 7
- HXFVOUUOTHJFPX-UHFFFAOYSA-N alumane;zinc Chemical group [AlH3].[Zn] HXFVOUUOTHJFPX-UHFFFAOYSA-N 0.000 claims abstract description 7
- 229910000861 Mg alloy Inorganic materials 0.000 claims abstract description 4
- 239000011787 zinc oxide Substances 0.000 claims abstract description 4
- CYUOWZRAOZFACA-UHFFFAOYSA-N aluminum iron Chemical compound [Al].[Fe] CYUOWZRAOZFACA-UHFFFAOYSA-N 0.000 claims abstract description 3
- 229910000746 Structural steel Inorganic materials 0.000 claims description 3
- 238000010276 construction Methods 0.000 abstract description 3
- 238000005260 corrosion Methods 0.000 description 6
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B1/00—Layered products having a non-planar shape
- B32B1/08—Tubular products
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/01—Layered products comprising a layer of metal all layers being exclusively metallic
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/18—Layered products comprising a layer of metal comprising iron or steel
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/20—Layered products comprising a layer of metal comprising aluminium or copper
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G5/00—Component parts or accessories for scaffolds
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L58/00—Protection of pipes or pipe fittings against corrosion or incrustation
- F16L58/02—Protection of pipes or pipe fittings against corrosion or incrustation by means of internal or external coatings
- F16L58/04—Coatings characterised by the materials used
- F16L58/08—Coatings characterised by the materials used by metal
Definitions
- the invention relates to the technical field of steel pipes, in particular to a super-strong and thin-walled corrosion-resistant steel pipe.
- the existing steel pipes especially the steel pipes used for scaffolding, generally do not have the surface of the steel pipes treated, are easy to corrode, and have a short service life.
- electroplating, plastic spraying or painting are often used to form a thinner anti-corrosion layer on the surface of the steel pipe.
- its anti-corrosion layer is thin and uneven, and its fastness is poor, the anti-corrosion effect is not very good, and its service life is still short.
- the cost of stainless steel profiles is too high, and their mechanical properties are poor, so they are not suitable for large-scale promotion.
- the present invention provides a super-strong and thin-walled corrosion-resistant steel pipe, which has good mechanical properties, long service life, high strength and light weight, is convenient for erecting scaffolds at high altitudes, and reduces construction risks.
- the technical solution adopted by the present invention to solve the technical problem is: a super-strong thin-walled corrosion-resistant steel pipe, the steel pipe is sequentially composed of the first alloy layer, the second alloy layer, the third alloy layer, and the steel pipe body from outside to inside. , the third alloy layer, the second alloy layer and the first alloy layer.
- the first alloy layer is a zinc alloy layer or a zinc oxide alloy layer.
- the second alloy layer is a zinc-aluminum alloy layer or a zinc-aluminum-magnesium alloy layer.
- the third alloy layer is one of a zinc-aluminum-iron alloy layer, a zinc-aluminum-magnesium-iron alloy layer, an aluminum-iron alloy layer or an aluminum-magnesium-iron alloy layer.
- the steel pipe body is low-alloy structural steel.
- the thicknesses of the first alloy layer, the second alloy layer and the third alloy layer are respectively 0.01-0.2 mm.
- the thickness of the steel pipe body is 1.0-1.8mm.
- the first alloy layer is a zinc alloy layer.
- the second alloy layer is a zinc-aluminum alloy layer.
- the third alloy layer is a zinc-aluminum-iron alloy layer.
- the beneficial effects of the present invention are: 1.
- the inner and outer surfaces of the steel pipe body have multi-layer alloy layers, which have good anti-corrosion effect and structural strength; 2.
- the wall thickness of the steel pipe of the present invention can be reduced to This forms a lightweight high-strength steel pipe, which is convenient for handling and construction in scaffolding operations; 3.
- the alloy layer is formed after high-temperature penetration, and the whole is good, and the alloy layer (anti-corrosion layer) will not fall off after long-term use.
- Fig. 1 is a structural schematic diagram of the present invention.
- a super-strong and thin-walled corrosion-resistant steel pipe the steel pipe is sequentially composed of the first alloy layer 1, the second alloy layer 2, and the third alloy layer from outside to inside. 3.
- Steel pipe body 4 the third alloy layer 3 , the second alloy layer 2 and the first alloy layer 1 .
- the first alloy layer 1 is a zinc alloy layer or a zinc oxide alloy layer
- the second alloy layer 2 is a zinc-aluminum alloy layer or a zinc-aluminum-magnesium alloy layer
- the third alloy layer 3 is a zinc-aluminum-iron alloy layer , zinc-aluminum-magnesium-iron alloy layer, aluminum-iron-alloy layer or aluminum-magnesium-iron alloy layer
- the steel pipe body 4 is low-alloy structural steel.
- the thicknesses of the first alloy layer 1 , the second alloy layer 2 and the third alloy layer 3 are respectively 0.01-0.2 mm; the thickness of the steel pipe body 4 is 1.0-1.8 mm.
- the first alloy layer 1 is a zinc alloy layer
- the second alloy layer 2 is a zinc-aluminum alloy layer
- the third alloy layer 3 is a zinc-aluminum-iron alloy layer.
- the thickness of the first alloy layer 1 is 0.1mm
- the thickness of the second alloy layer 2 is 0.08mm
- the thickness of the third alloy layer 3 is 0.06mm
- the steel pipe body 4 is 1mm.
- the ultra-strong thin-walled corrosion-resistant steel pipe The overall thickness is within 1.3mm.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Other Surface Treatments For Metallic Materials (AREA)
- Coating With Molten Metal (AREA)
Abstract
一种超强薄壁的耐腐蚀钢管,所述钢管由外到内依次为第一合金层、第二合金层、第三合金层、钢管本体、所述第三合金层、所述第二合金层和第一合金层。其中,所述第一合金层为锌合金层或氧化锌合金层;所述第二合金层为锌铝合金层或锌铝镁合金层;所述第三合金层为锌铝铁合金层、锌铝镁铁合金层、铝铁合金层或铝镁铁合金层中的其中一种。所述钢管具有良好的机械性能,使用寿命高,高强度轻量化,便于高空搭设脚手架,降低施工风险。
Description
本发明涉及钢管技术领域,尤其是涉及一种超强薄壁的耐腐蚀钢管。
现有的钢管,尤其是用于脚手架上的钢管,其钢管表面一般不进行处理,很容易腐蚀,使用寿命也很短。为提高防腐能力,延长使用寿命,多采用电镀、喷塑或油漆等方式,在钢管表面形成一层较薄的防腐层。但其防腐层较薄而又不均匀,且牢度较差,防腐效果不太好,使用寿命仍然较短。而不锈钢型材的造价太高,机械性能较差,不适合大面积推广。
针对现有技术的不足,本发明提供一种超强薄壁的耐腐蚀钢管,具有良好的机械性能,使用寿命高,高强度轻量化,便于高空搭设脚手架,降低施工风险。
本发明解决其技术问题所采用的技术方案是:一种超强薄壁的耐腐蚀钢管,所述钢管由外到内依次为第一合金层、第二合金层、第三合金层、钢管本体、所述第三合金层、所述第二合金层和第一合金层。
上述技术方案中,进一步地,所述第一合金层为锌合金层或氧化锌合金层。
上述技术方案中,进一步地,所述第二合金层为锌铝合金层或锌铝镁合金层。
上述技术方案中,进一步地,所述第三合金层为锌铝铁合金层、锌铝镁铁合金层、铝铁合金层或铝镁铁合金层中的其中一种。
上述技术方案中,进一步地,所述钢管本体为低合金结构钢。
上述技术方案中,进一步地,所述第一合金层、第二合金层、第三合金层的厚度分别为0.01-0.2mm。
上述技术方案中,进一步地,所述钢管本体的厚度的1.0-1.8mm。
上述技术方案中,进一步地,所述第一合金层为锌合金层。
上述技术方案中,进一步地,所述第二合金层为锌铝合金层。
上述技术方案中,进一步地,所述第三合金层为锌铝铁合金层。
本发明的有益效果是:1.钢管本体的内外表面具有多层合金层,具有良好的防腐效果和结构强度;2.在保证强度的前提下,可以将本发明的钢管壁厚做低,以此形成轻量化高强度钢管,便于脚手架作业中的搬运及施工;3.合金层为高温渗透后形成,整体好,长期使用也不会出现合金层(防腐层)脱落的现象。
下面结合附图和实施例对本发明进一步说明。
图1是本发明的结构示意图。
图中,1.第一合金层,2.第二合金层,3.第三合金层,4.钢管本体。
如图1所示,为本发明的具体实施例:一种超强薄壁的耐腐蚀钢管,所述钢管由外到内依次为第一合金层1、第二合金层2、第三合金层3、钢管本体4、所述第三合金层3、所述第二合金层2和第一合金层1。
其中,所述第一合金层1为锌合金层或氧化锌合金层;所述第二合金层2为锌铝合金层或锌铝镁合金层;所述第三合金层3为锌铝铁合金层、锌铝镁铁合金层、铝铁合金层或铝镁铁合金层中的其中一种;所述钢管本体4为低合金结构钢。所述第一合金层1、第二合金层2、第三合金层3的厚度分别为0.01-0.2mm;所述钢管本体4的厚度的1.0-1.8mm。
作为优选的实施例:所述第一合金层1为锌合金层;所述第二合金层2为锌铝合金层;所述第三合金层3为锌铝铁合金层。所述第一合金层1的厚度为0.1mm,第二合金层2的厚度为0.08mm,第三合金层3的厚度为0.06mm,钢管本体4为1mm,该超强薄壁的耐腐蚀钢管的整体厚度为1.3mm之内。通过上述合金层的设置,使钢管的屈服强度可以保持在1000Mpa以上。
以上所述,只是本发明的较佳实施例,并非对本发明作出任何形式上的限制,在不脱离本发明的技术方案基础上,所作出的简单修改、等同变化或修饰,均落入本发明的保护范围。
Claims (10)
- 一种超强薄壁的耐腐蚀钢管,其特征在于,所述钢管由外到内依次为第一合金层、第二合金层、第三合金层、钢管本体、所述第三合金层、所述第二合金层和第一合金层。
- 根据权利要求1所述的一种超强薄壁的耐腐蚀钢管,其特征在于,所述第一合金层为锌合金层或氧化锌合金层。
- 根据权利要求1所述的一种超强薄壁的耐腐蚀钢管,其特征在于,所述第二合金层为锌铝合金层或锌铝镁合金层。
- 根据权利要求1所述的一种超强薄壁的耐腐蚀钢管,其特征在于,所述第三合金层为锌铝铁合金层、锌铝镁铁合金层、铝铁合金层或铝镁铁合金层中的其中一种。
- 根据权利要求1所述的一种超强薄壁的耐腐蚀钢管,其特征在于,所述钢管本体为低合金结构钢。
- 根据权利要求1-4任意一项所述的一种超强薄壁的耐腐蚀钢管,其特征在于,所述第一合金层、第二合金层、第三合金层的厚度分别为0.01-0.2mm。
- 根据权利要求1或5所述的一种超强薄壁的耐腐蚀钢管,其特征在于,所述钢管本体的厚度的1.0-1.8mm。
- 根据权利要求2所述的一种超强薄壁的耐腐蚀钢管,其特征在于,所述第一合金层为锌合金层。
- 根据权利要求3所述的一种超强薄壁的耐腐蚀钢管,其特征在于,所述第二合金层为锌铝合金层。
- 根据权利要求4所述的一种超强薄壁的耐腐蚀钢管,其特征在于,所述第三合金层为锌铝铁合金层。
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- 2021-06-11 CN CN202121310477.1U patent/CN215522471U/zh active Active
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